Download alpha beta delta parts manual - Superior Truck Equipment Inc.
Transcript
ALPHA BETA DELTA PARTS MANUAL Over Serial Number 3500 BUILDING THE BEST TO ORDER PARTS Contact your local Leach Signature Original Factory parts distributor Your Authorized Leach Distributor provide the following information: A. Company name B. Date C. Your order number D. Routing instructions E. Quantity, part number and description *F. Model and serial number of unit Accept only Leach Signature Original Factory Parts. Alpha Beta Delta * * *SERIAL NUMBER LOCATION ©Copyright Leach Company; 2737 Harrison Street, P.O. Box 2608, Oshkosh, Wisconsin 54903-2608 November 15, 2001 PREFACE The Alpha, Beta and Delta rear loaders over serial number 3500 share many safety, operational and design similarities. This manual combines the necessary information for these models into one publication. I FOREWARD The Leach Company has been a leader in the refuse industry for over 100 years. The Leach Alpha, Beta and Delta are the industry standard for both quality and performance. We at the Leach Company are justifiably proud of the quality engineering, material and workmanship that goes into each and every packer we produce. This commitment to quality extends to the best parts, service and distributor organization in the industry. One area of great importance to us at the Leach Company is your safety. This unit was built in accordance with the American National Standards Institute (ANSI) atandard for Mobile Refuse Collection and Compaction Equipment - Safety Requirements, ANSI Z245.1 - 1992. Before operating this unit please read and understand the safety precautions found in Section 1 of the Service and Operators manual. They are important and are provided to assist you in the safe operation of the unit. This manual was produced with the latest information available at the time of publication. We do, however, reserve the right to redesign and/or discontinue the manufacture of parts, components or assemblies at any time. The Leach Company has an aggressive manual and product improvement program. In any conversation or correspondence dealing with information provided in any Leach manual please refer to the part number of that manual located in the lower right hand corner of rear cover. The manuals provided with the unit are considered a permanent part of the unit and should be included in event of a resale. Additional manuals are available, free of charge, from your local authorized Leach distributor. These manuals should be kept readily available for easy reference. We ask that if you have comments or suggestions concerning this manual please contact us at (920) 231-2770. We are here to be of service to you, our valued customers. II WARRANTY Refuse bodies manufactured by Leach Company, (“Company”) are supplied and sold under a Limited Warranty that they are and will remain free of defects in workmanship or material for a period of six (6) months from the date of original sale under reasonable conditions of use and operation, providing required planned maintenance services are performed. Extended warranty packages are available for purchase. If a failure occurs during said period because of such defect in the opinion of the Company, the component or part shall be repaired or replaced by an authorized Leach Distributor at no cost to the customer provided the unit is brought to the distributor’s service facility. After three (3) months, performance of adjustments or the replacement of wear/expendable components is not covered under warranty. This limited warranty is the sole and exclusive warranty of the Leach Company. THE COMPANY MAKES NO WARRANTY AS TO MERCHANTABILITY, FITNESS FOR USE, LEGALITY OF OPERATION IN ANY JURISDICTION OR ANY IMPLIED WARRANTY OF ANY KIND OR NATURE. THE COMPANY SHALL NOT BE LIABLE FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY KIND OR NATURE, OTHER THAN ITS LIMITED WARRANTY OF REPLACEMENT HEREIN. NO OTHER PERSON, FIRM, OR CORPORATION CAN BIND THE COMPANY TO ANY WARRANTY OTHER THAN HEREIN ABOVE STATED. To validate the new unit warranty, an authorized Leach Distributor must have completed a predelivery inspection before the unit is placed into service, and the delivery report form signed by both the customer and the distributor must be submitted to the Leach Service Department. Because Company products are engineered to work only with genuine Company parts, this limited warranty will be void and of no effect if: (a) Company products are modified other than as done at its factory or as authorized to be done by the factory in writing; or (b) Parts or assemblies of any other manufacturer are used as substitutes for genuine Company parts. Genuine Leach replacement parts, components and assemblies are also sold under a Limited Warranty to be free from defects in workmanship or material for a period of six (6) months. This is a replacement only warranty and the item must be returned to the Leach distributor for exchange. The labor to replace or repair the part shall be the responsibility of the customer. There is no warranty on expendable items, wear components or used parts. Leach Company reserves the right to redesign and/or discontinue the manufacture of parts, components and assemblies at any time. III TABLE OF CONTENTS ORDERING PARTS................................................IFC PREFACE....................................................................I FORWARD.................................................................II WARRANTY...............................................................III TABLE OF CONTENTS............................................IV TORQUE VALUES CHART........................................V SECTION 1 Tailgate Decals.................................................................... ..1-2 Tailgate Weldment.................................................. 1-5 Tailgate Assembly.....................................................1-9 Tailgate Electrical................................................... 1-12 Rear Controls ........................................................1-16 Carrier and Packer Panel.......................................1-18 Tailgate Props........................................................1-20 SECTION 2 Body Mud Guard Assembly...............................................2-1 Body Weldment-20 Yard..........................................2-3 Body Electrical.........................................................2-5 SECTION 3 Pushout Panel Pushout Cylinder Mounting......................................3-1 Pushout Panel..........................................................3-2 SECTION 4 Hydraulics Tank Assembly.........................................................4-1 Top and Front Hydraulics.........................................4-5 Pushout Cylinder Hydraulics....................................4-7 Tube Supports..........................................................4-8 Main Control Valve (MCV) Supply and Return..........4-9 Packer Cylinder Hydraulics-Alpha/Beta...................4-11 Packer Cylinder Hydraulics-Delta............................4-12 Carrier Cylinder Hydraulics-Alpha/Beta....................4-13 Carrier Cylinder Hydraulics-Delta...........................4-15 Spin-On Filter (Optional) 407192...........................4-16 Tailgate Lift Hydraulics...........................................4-17 SECTION 5 Valves Front Control Valve (FCV) Installation......................5-1 Front Control Valve..................................................5-2 Valve-Tipper Control-Before AL/BE s/n 4226, DE s/n 5052..............................................................5-3 Valve-Tipper Control-After AL/BE s/n 4225, DE s/n 5051..............................................................5-4 Valve- Regen............................................................5-5 Main Control Valve (MCV)-Alpha/Beta.....................5-6 Main Control Valve (MCV)-Delta Before s/n 5053....5-8 Main Control Valve (MCV)-Delta After s/n 5052......5-10 SECTION 6 Pumps Leach PTO Pump 307451-01..................................6-1 Leach Front Mounted Pump 204071........................6-2 Front Pump (Muncie)...............................................6-3 Pump, Dry Valve (Typical)........................................6-5 Leach PTO Pump Mounting.....................................6-7 Hotshift PTO Controls..............................................6-9 IV PTO Controls, Air....................................................6-10 SECTION 7 Cylinders Packer Ctlinder-Alpha 210658.................................7-1 Packer Cylinder-Beta 406578..................................7-2 Packer Cylinder-Delta 601366.................................7-3 Carrier Cylinder-Alpha/Beta 210659........................7-4 Carrier Cylinder-Delta 210628.................................7-5 Tailgate Lift Cylinder.................................................7-6 Telescoping Cylinder 210630-05- 25 Yard................7-7 Pushout Cylinder 14, 16, 18, 20 Yard.......................7-8 Container Lifting Device Cylinder 406582................7-9 HCA Cylinder 407028..............................................7-10 SECTION 8 Mounting Electrical Components..............................................8-1 Mounting Hardware-Before AL/BE s/n 4212, DE s/n 5059..............................................................8-3 Mounting Hardware-After AL/BE s/n 4211, DE s/n 5058..............................................................8-5 Speed Up (Electrically Operated).............................8-7 Speed Up (Air Operated)..........................................8-8 SECTION 9 Options 8000 Lb.Winch Assembly.........................................9-1 8000 Lb. Winch 100375 and Motor 101770.............9-3 12,000 Lb. Winch Assembly.....................................9-5 Hydraulic Motor 100597...........................................9-6 12,000 Lb. Winch 100596........................................9-7 Latch and Guide Ear Assembly-Before AL/BE s/n 4046, DE s/n 5052..............................................9-9 Latch and Guide Ear Assembly-After AL/BE s/n 4045, DE s/n 5051.............................................9-11 Container Push Bar (CPB)......................................9-13 Container Lift Cylinder.............................................9-15 Container Lift Hydraulics.........................................9-17 Tipper Hydraulics, Dual Tippers..............................9-19 Tipper Hydraulics, Single Tipper.............................9-21 Fire Extinguisher Option.........................................9-23 Paper Basket Option..............................................9-24 Tool Box Option......................................................9-25 Water Cooler Holder Option...................................9-26 Side Ladder Option................................................9-27 SECTION 10 Service Tools Tools........................................................................10-1 MANUAL AND LITERATURE ORDER FORM REWARD CAPSCREW MARKING AND TORQUE VALUES Usage Capscrew Diameter & Minimum Tensile Strength PSI Quality of Material Much Used Used at Times Used at Times To 3⁄4 - 120,000 To 1 - 115,000 To 5⁄8 - 140,000 To 3⁄4 - 133,000 150,000 Min. Commercial Med. Commercial Best Commercial 5 6 or 7 8 Torque Ft-Lb (kg m) Torque Ft-Lb (kg m) Torque Ft-Lb (kg m) SAE Grade Number CAPSCREW HEAD MARKINGS Manufacturer’s marks may vary. These are all SAE Grade 5 (3-line.) Capscrew Body Size (Inches) - (Thread) ⁄4 5 ⁄16 3 ⁄8 7 ⁄16 1 ⁄2 9 ⁄16 5 ⁄8 3 ⁄4 7 ⁄8 11 20 28 18 24 16 24 14 20 13 20 12 18 11 18 10 16 9 14 8 14 8 10 17 19 31 35 49 55 75 85 110 120 150 170 270 295 395 435 590 660 (1.11) (1.38) (2.35) (2.63) (4.29) (4.84) (6.78) (7.61) (10.37) (11.76) (15.21) (16.60) (20.75) (23.51) (37.34) (40.80) (54.63) (60.16) (81.60) (91.28) 10 (1.38) 19 (2.63) 34 (4.70) 55 (7.61) 85 (11.76) 120 (16.60) 167 (23.10) 280 (38.72) 440 (60.85) 660 (91.28) 12 14 24 27 44 49 70 78 105 120 155 170 210 240 375 420 605 675 910 990 (1.66) (1.94) (3.32) (3.73) (6.09) (6.78) (9.68) (10.79) (14.52) (16.60) (21.44) (23.51) (29.04) (33.19) (51.86) (58.09) (83.67) (93.35) (125.85) (136.92) NOTES: 1. 2. 3. 4. 5. Always use the torque values listed above when specific torque values are not available. The above is based on use of clean, dry threads. Reduce torque by 10% when engine oil is used as a lubricant. Reduce torque by 20% if new plated capscrews are used. General Formula for calculating Torques is as follows: Torque in Inch Lbs. = .2 x Nominal Diameter of Screw x Loads in Lbs., where Load = 80% of Yield Strength, expressed in Lbs., not pounds per square inch. V SECTION 1 1-1 SECTION 1 DECALS 1 * 2 3 * 4 5 8 7 6 10 9 * 11 * 12 * 13 15 16 14 19 17 * 18 * * For placement and application of these decals refer to the Alpha/Beta/Delta Service Manual. 1-2 SECTION 1 DECALS 21 20 23 22 24 26 * 25 * 30 31 * 29 27 28 32 33 36 34 35 38 42 41 * 39 40 46 37 43 44 45 * * For placement and application of these decals refer to the Container Handling Manual or Alpha/Beta/Delta Service Manual. 1-3 SECTION 1 DECALS REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 209076 209075 108139 209974 100895 40642 104154 100894 100890 41637 100351 108073 106544 108140 41894 40643 108141 18674 18673 108144 210026 210021 101767 35210 201580 306327 306299 38976 38979 306293 36937 35954 102960 306298 306169 306020 109059-01 105469 108163 108142 306166 210025 210027 36938 32711 108072 100350 406147-04 107486 108394 107681 DESCRIPTION QTY. TIPPER, Left Hand TIPPER, Right Hand PACKER OPERATING INSTRUCTIONS, Container Dump SPEED UP, Engine HYDRAULIC FLUID ONLY ANSI CONFORMITY DRIVER SIGNAL FILTER ELEMENT CHANGE NO STEP BEACON LIGHT HYDRAULIC PUSH BAR FLAG CARRIER WARNING, Chassis PTO FLUID LEVEL EJECTION 12,000 lb. Capacity 8,000 lb. Capacity PTO WARNING, Stand Up Operation WARNING, Access Door CAUTION, Pump Damage Highway Speed CAUTION, Pump Damage Run Dry CAUTION, Cylinder Spring WARNING, Latch Arms DANGER, Container DANGER, Packer Panel DANGER, Stand Clear WARNING, Do Not Tow WARNING, Riding LINE PULL PTO On/Off WARNING, Truck Clearance UNLOADING Instructions (Clamp) OPERATING Instructions, Packing SOLENOID STROBE WARNING, Tailgate Open TAILGATE UNLOADING Instructions (Telescopic) WARNING, Container Transport WARNING, Operator or Service WARNING, Riding Step WARNING, Do Not Enter WINCH WORK, Light KIT, Decals 2" Red/White Reflective Tape 1 1/2" Red/White Reflective Tape 2" White Reflective Tape 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 AR 3 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 Per Ft. Per Ft. Per Ft. 1-4 SECTION 1 TAILGATE WELDMENT 2 1 4 3 5 46 44 43 45 6 7 39 38 24 8 9 23 22 10 11 12 40 25 14 13 26 27 41 29 16 15 28 30 42 17 18 37 21 35 1-5 19 31 36 34 33 20 32 SECTION 1 TAILGATE WELDMENT REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 406649 210857 301911 300176 403848 403849 407050 200179 303752 407026 407025 211258 307426 200180 303750 303751 301372 400124 400125 300141 15108 15109 104619 205458 205457 307378 307379 104800 210904 211100 300508 301588 15251 306289 302245 211098 209784 211259 407054 307374 307375 211210 211209 302684 605339 605333 201649 406762 406761 407049 205934 204072 403842 405214 401676 406804 210753 406905 406702 DESCRIPTION WELDMENT, Hinge BAR, Light Guard EAR, Outside EAR, Inside HINGE, Tailgate, Right Hand HINGE, Tailgate, Left Hand SHEET, Upper, Right Hand ANGLE, Closure BAR, Edge WELDMENT, Track Channel, Right Hand WELDMENT, Track Channel, Left Hand PLATE, closure PLATE PLATE, Cover TUBE, Weldment, Seal Edge, Right Hand TUBE, Weldment, Seal Edge, Left Hand PIN, Pivot BRACE, Pin Pivot, Right Hand BRACE, Pin Pivot, Left Hand PLATE CLAMP ANGLE, Right Hand CLAMP ANGLE, Left Hand BAR, Filler REINFORCEMENT, Latch, Right Hand REINFORCEMENT, Latch, Left Hand BRACE, Lower, Right Hand BRACE, Lower, Left Hand BAR, Tapped PLATE, Doubler, Controls BRACKET, Bearing Block, Upper REINFORCEMENT, Track Channel REINFORCEMENT, Tailgate Side GRAB HANDLE BRACKET, Combo Light WELDMENT, Light Bracket BRACKET, Bearing Block, Center BRACKET, Bearing Block GUARD, Tailgate Controls SHEET, Lower PLATE, Track Channel Stiffener, Right Side PLATE, Track Channel Stiffener, Left Side BRACE, Track Channel Upper, Right Side BRACE, Track Channel Upper, Left Side WELDMENT, Light Box EDGE, Loading PLATE (not shown) WELDMENT, Reflector Bracket TUBING, Rear Edge, Right Hand TUBING, Rear Edge, Left Hand SHEET, Upper, Left Hand BAR, Track Wear PLATE, Filler WELDMENT, Hopper, .19 thick WELDMENT, hopper, .25 thick LINER, Hopper Bottom (optional) WELDMENT, Support, Light Bar WELDMENT, Crossbeam GUIDE, Fastener, Top Sheets CHANNEL, Crossbeam, Upper QTY. 1 1 2 2 1 1 1 2 2 1 1 2 2 2 1 1 2 1 1 2 1 1 2 1 1 1 1 8 1 2 2 2 4 2 2 1 1 1 2 1 1 1 1 2 1 1 2 1 1 1 4 2 1 1 1 1 1 2 1 1-6 SECTION 1 TAILGATE REINFORCEMENTS, BETA TAILGATES 1 2 3 4 REF. NO. PART NO. 1 2 3 4 1-7 DESCRIPTION QTY. 211326 601377 601372 211327 211328 REINFORCEMENT, Tailgate Side GUSSET, Hopper Reinforcement CAP, Hopper Reinforcement (Not Shown) CHANNEL, Tailgate Side Reinforcement, Left Side CHANNEL, Tailgate Side Reinforcement, Right Side 2 1 2 1 1 601381 307491 KIT, Hopper Reinforcement (Includes Items 2 & 3) KIT, Tailgate Side Reinforcement (Includes Items 1 & 4) 1 1 SECTION 1 1-8 SECTION 1 TAILGATE ASSEMBLY 41 43 42 44 45 40 25 23 24 46 1 2 3 29 5 4 28 6 36 27 26 37 7 39 35 8 34 9 12 11 17 10 20 13 21 14 15 19 18 22 31 30 1-9 32 33 16 38 SECTION 1 TAILGATE ASSEMBLY REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 16211 F3325 2R-1069 400193 403230 103270 103270-S 605193 2R-1123 F6775 601676 301355 F5675 301356 PO-1501 PO-1504 301470 301469 PO-687 PO-159 F6850 PO-247 16162 PO-2300 16171 PO-2303 PO-2299 @0105 PO-410 200572 F1325 F8050 F0945 F7350 200312 200313 35784 204138 210854 F1380 F1380 700722 700721 F1300 31937 PO-420 PO-421 F0258 16170 406659 406660 307025 307024 107860 F8300 210723 DESCRIPTION SPRING NUT, Stop,1/2" UNC STOP, Wiper Sheet WIPER, Aluminum WIPER, Steel WIPER Assembly, Aluminum, Includes Items 1-2, 4-6 WIPER Assembly, Steel, Includes Items 1-2, 4-6 WIPER Assembly, Heavy Duty Weld In BOLT PIN, Cotter, 3/16" X 1" SEAL, Tailgate, Replaces 102850 BAR, Seal Side SCREW, Cap, 3/8" X 1" UNC BAR, Seal PIN GUIDE, Tailgate GUIDE, Body, R.h. GUIDE, Body, L.h. WASHER, Flat, Heavy, 1" PIVOT, Clamp Bar PIN, Cotter, 1/4" X 1 1/2" BOLT, Tailgate Clamp BEARING HUB, Clamp FITTING, Grease HANDLE, Clamp CLAMP Assembly, Tailgate, Includes Items 18-21 PLUG, Pipe, Square Head, 11/4" NPT RETAINER PIN SCREW, Cap, 5/8 X 1 1/4" UNC WASHER, Lock, 5/8" SCREW, Cap, Nylock, 1/2" X 1 1/4" UNC WASHER, Flat, 1/2" COVER, Right COVER, Left SPACER COVER, Track Hole PLATE, Backing, Threaded BOLT, 5/8 - 11 X 1 3/4" UNC BOLT, 5/8 - 11 X 1 3/4" UNC WELDMENT, Step, Right Hand WELDMENT, Step, Left Hand SCREW, Cap, 5/8" X 1" UNC RETAINER PIN, Rod RETAINER, Pin SCREW, Cap, 3/8" X 3/4" UNC FITTING, Grease TOP SHEET, Right Hand TOP SHEET, Left Hand TOP SHEET, Center, Full TOP SHEET, Center, Short NUT, Speed, Foldover SCREW, Lock, Flange WELDMENT, Support, Top Sheet QTY. 11 11 6 1 1 1 1 1 11 11 1 2 21 1 2 2 1 1 8 2 2 2 2 2 2 2 2 1 2 2 2 2 4 4 2 2 4 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 12 12 2 1-10 SECTION 1 TAILGATE SEAL, FULL EXTENDED (OPTIONAL) 1 2 3 2 4 5 6 REF. NO. PART NO. 1 2 3 4 5 6 1-11 DESCRIPTION QTY. 603548 603544 603545 F5850 F7875 F2975 306887 400102 601554 F5800 F7875 F2975 F5675 WELDMENT, Extended Seal Plate BAR, Extended RUBBER STRIP, Extended Seal CAPSCREW, Socket Head, 3/8" X 1 1/2" UNC WASHER, Lock, 3/8" NUT, 3/8" UNC BAR, Side, Extended BAR, Cross SEAL, Tailgate CAPSCREW, Socket Head, 3/8" X 1 1/4" UNC WASHER, Lock, 3/8" NUT, 3/8" UNC CAPSCREW, Socket Head, 3/8" X 1" UNC 2 4 4 20 20 20 2 1 16 FT 12 12 12 11 900076 KIT, Extended Seal (Includes Items 1 - 6) 1 SECTION 1 1-12 SECTION 1 TAILGATE ELECTRICAL 12 1 2 13 4 5 28 6 5 8 14 9 3 10 11 27 15 16 23 22 17 5 6 5 19 24 5 26 1-12 23 20 SECTION 1 TAILGATE ELECTRICAL REF. NO. PART NO. 1 2 3 4 21 22 23 24 25 26 27 405834 405857 307090 107663 107665 109165 40620 F4208 F2675 107791 107664 109164 F4208 F2675 40624 109166 104977 209971-01 209971-02 209971-03 F8305 107860 107687 406808 107550 105433 307149 107663 109165 107539 109170 33179 SK-2093 604893 107790 107539 16136 40624 107534 2738-0031A 37747 28 100327 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 405869 1972-0102A 1972-0126A 1971-0115A DESCRIPTION CHANNEL, Light Box PANEL, Rear Light WELDMENT, Light Panel and Box LAMP, Yellow, 4” LAMP, Yellow, 7” LAMP, Yellow, 4” LED GROMMET, 4” MACHINE SCREW, 10-32 X 1” (use w/ 7” lights) NUT, 10-32 (use with 7” lights) LAMP, Red, 4” LAMP, Red, 7” LAMP, Red, 4” LED MACHINE SCREW, 10-32 X 1” (use w/ 7” lights) NUT, 10-32 (use with 7” lights) LAMP, Marker, Red LAMP, Marker, Red, LED GROMMET, Marker PLATE, Leach Logo (white) PLATE, Leach Logo (blue) PLATE, Leach Logo (chrome) SCREW, Lock, Flange NUT, Speed, Clip (not shown) LAMP, License Plate BRACKET, License Plate ALARM, Back Up LAMP, Utility BRACKET, Utility lamp LAMP, Yellow, 4” LAMP, Yellow, 4” LED PLUG, Lamp Connection PLUG, Lamp Connection, for LED Lights PUSH BUTTON, Driver Signal BUZZER, Driver Signal (In Cab) BUZZER, Driver Signal (In Cab) Dual Rate LAMP, Back Up PLUG, Lamp Connection REFLECTOR LAMP, Marker, Red GROMMET, 2.5 “ PLUG, Lamp Connection SWITCH, Tailgate Ajar (Before Alpha/Beta s/n 4160 Delta Before s/n 5056) (NOTE: For Alpha/Beta After s/n 4159, Delta After s/n 5055 See Page 1-14) SWITCH, Speed Up (Before Alpha/Beta s/n 4160 Delta Before s/n 5056) (NOTE: For Alpha/Beta After s/n 4159, Delta After s/n 5055 See Page 1-14) HARNESS, Tailgate and Light Bar (not shown) WIRE, White, # 14 Gauge (not shown) WIRE, Brown, # 14 Gauge (not shown) WIRE, Blue/White Stripe # 14 Gauge (not shown) QTY. 1 2 1 2 2 2 10 AR AR 4 2 4 AR AR 3 3 3 1 1 1 AR AR 1 1 1 2 2 2 2 AR AR 2 1 1 2 2 4 2 2 2 1 1 1 Per Ft Per Ft Per Ft 1-13 SECTION 1 SPEED UP, AJAR, SPEED LIMIT SWITCHES, ALPHA BETA AFTER S/N 4159, DELTA AFTER S/N 5055 1 3 2 5 6 6 4 5 4 7 9 8 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 1-14 605675 605629 605630 601996 602951 F8219 602592 700332 F2815 104696 604128 DESCRIPTION SWITCH, Proximity, Tailgate Ajar SWITCH, Proximity, Speed Limit SWITCH, Proximity, Speed Up SHIM BRACKET, Switch SCREW, # 8 X 1" PIN, extended clevis, speed up cut out PIN, extended clevis, speed up NUT, Lock, 1/4" UNC ROD END SWITCH, optional packer speed up proximity (not shown) QTY. 1 1 1 AR 1 2 1 1 1 1 SECTION 1 1-15 SECTION 1 REAR CONTROLS 13 15 16 13 25 14 16 19 20 17 21 19 20 17 21 24 18 1 3 12 4 5 3 11 22 4 5 23 2 26 24 10 3 9 1 3 8 9 8 1-16 6 7 6 7 SECTION 1 REAR CONTROLS REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 210825 307079 41162 41159 41160 F0061 F2775 306223 601820 108229 107818 12 13 14 15 16 17 18 211053 104696 107616 F6675 F3212 F3410 102291 106937-05 F0979 F3300 16172 F7475 210823 210821 211053 108287 19 20 21 22 23 24 25 26 DESCRIPTION WELDMENT, Rod, Control Lever WELDMENT, Tube, Control Lever BLOCK, Bearing BUSHING, Large BUSHING, Small SCREW, Cap, 1/4” X 2 3/4” UNC NUT, Nylock, 1/4” UNC WELDMENT, Control Lever ROLL PIN, 5/16” X 1 3/4” KNOB, Control lever TRIGGER, Speed Up Switch Alpha/Beta before s/n 4159, Delta before s/n 5055 ROD, Control, Packer/Carrier CLEVIS, Rod End PIN, Clevis, 5/16” X 1 1/8” PIN, Cotter, 3/32” X 1/2” NUT, Jam, 7/16” UNC NUT, Jam, 1/2” UNC ROD END CLEVIS CLIP, For Third and Forth Section SCREW, Cap, 1/2” X 1 1/2” UNC NUT, Nylock, 1/2” UNC FITTING, Grease WASHER, Flat, 3/4” WELDMENT, Tube, Control Lever WELDMENT, Rod, Control Lever (4th Section Only) ROD, Control (Options) KNOB, Control QTY. 1 1 4 4 2 8 8 2 2 2 1 2 2 2 2 2 4 2 2 2 2 2 1 1 1 2 2 1-17 SECTION 1 CARRIER AND PACKER PANEL 1 2 3 34 7 8 37 10 4 5 6 9 12 7 11 13 31 9 23 22 29 38 15 32 10 28 35 36 40 23 33 21 39 16 18 15 30 1-18 19 14 25 26 27 20 17 24 22 SECTION 1 CARRIER AND PACKER PANEL REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 DESCRIPTION 402077 402075 202896 204469 F0945 300538 402074 402076 301900 200124 202891 200060 301903 300077 204957 204966 103834 103836 204958 300129 200166 303256 200165 303257 303258 16170 303187 201114 2R-1796 SK-1817 301899 300076 301902 203244 203252 300538 101700 202904 204469 F0945 202894 204469 F0945 202902 204469 F0945 202420 204961 101700 2R-1799 WELDMENT, Cylinder Mount, Left Hand WELDMENT, Cylinder Mount, Left Hand, Tapped PIN, Packer Cylinder, Case End SPACER SCREW, Cap, 1/2" X 1 1/4" UNC WELDMENT, Front Tube WELDMENT, Cylinder Mount, Right Hand, Tapped WELDMENT, Cylinder Mount, Right Hand PLATE, Corner Reinforcement BAR, Lifting BAR, Cylinder Ears TUBE, Intermediate WELDMENT, Inside Carrier Cylinder, Left Hand, Tapped WELDMENT, Carrier Cylinder, Left Hand TOWER, Packer Plate PIN, Carrier to Packer WASHER PIN, Roll, 3/8" X 4" PLATE, Side, Top EDGE, Packer Plate SHEET, Bottom SHEET, Top Center EDGE, Side SHIELD, Packer, End SHIELD, Packer, Center FITTING, Grease WELDMENT, Packer, Carrier, Hinge PLUG BUSHING WASHER ROLLER WELDMENT, Carrier Cylinder, Right Hand WELDMENT, Inside Carrier Cylinder, Right Hand,Tapped PLATE, Tower, Packer Plate PLATE, Reinforcing, Hinge Tube WELDMENT, Tube BUSHING, Hinge PIN, Carrier Cylinder, Case End SPACER SCREW, Cap, 1/2" X 1 1/4" UNC PIN, Carrier Cylinder, Rod End SPACER SCREW, Cap, 1/2" X 1 1/4" UNC PIN, Packer Cylinder, Rod End SPACER SCREW, Cap, 1/2" X 1 1/4" UNC CHANNEL, Intermediate SUPPOR ,TShield BUSHING, Insert, Carrier To Packer Pin SPACER 403303 406892-03 403640 406892-04 CARRIER PLATE ASSEMBLY,Includes Items 22, 24-25, 33 PACKER PLATE WELDMENT BETA, Carrier Plate Assembly BETA, Packer Plate Assembly QTY. 1 1 2 2 2 1 1 1 2 2 4 2 1 1 1 2 4 4 2 1 1 1 2 2 1 6 2 4 4 As Req. 4 1 1 2 2 1 4 2 2 2 2 2 2 2 2 2 3 4 4 4 1 1 1-19 SECTION 1 TAILGATE PROPS 4 3 2 1 5 11 10 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 1-20 9 8 6 7 DESCRIPTION QTY. 700367 700742 700743 700744 700760 700367 700366 700735 700741 700761 700750 F0910 F7360 F7975 700739 CHAIN, 6” WELDMENT , Prop Rest BLOCK, Support, Prop Rest (Outside) BLOCK, Support, Prop Rest (Inside) BRACKET , Support, Prop CHAIN, 6” PIN, Quick Release S PACER, Floor WELDMENT , Pivot Block, RH WELDMENT , Pivot Block, LH STOP, Prop SCREW , Cap, 1/2” X 1” UNC W ASHER, Flat, 1/2” W ASHER, Lock, 1/2” WELDMENT , Prop Rod 2 2 2 2 2 2 2 2 1 1 2 4 4 4 2 900211 K IT, Tailgate Prop (Includes 1 Items 1-1 1) SECTION 1 1-21 SECTION 2 MUD GUARD ASSEMBLY, ALPHA/BETA Below s/n 4272, DELTA Below s/n 5056 4 5 2 6 2 3 7 1 REF. NO. PART NO. 1 2 3 4 5 6 7 8 2-1 209639 209116 F0024 F2775 305898 305899 210248 107619 F0400 F7250 F3075 205381 8 DESCRIPTION FLAP, Mud – Rubber (26" Long) KIT, Mud Flap Bracket SCREW, Cap, 1/4" x 1" UNC NUT, Stop, 1/4" UNC PLATE, Mud Flap Upper (10 " High) PLATE, Mud Flap Upper (13 3/4" High) FLAP, Mud – Metal (26" Long) SPACER SCREW, Cap, 3/8" X 1 3/4" UNC WASHER, Flat, 3/8" NUT STRAP QTY. 2 2 3 3 2 2 2 16 8 8 2 SECTION 2 MUD GUARD ASSEMBLY, ALPHA/BETA Above s/n 4271, Delta Above s/n 5055 1 2 10 11 3 9 4 5 8 6 7 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 604843 604842 604841 604840 604839 605702 F7325 F3190 F2975 F7250 602709 F0375 P-16-419 209639 210154 209643 604867 DESCRIPTION RAIL, Strut, 41" RAIL, Strut, 23 1/2" RAIL, Strut, 20" RAIL, Strut, 17" RAIL, Strut, 12" T-BOLT WASHER, Flat LOCKNUT NUT, Hex, 3/8" UNC WASHER, Flat, 3/8" BRACKET, Anti-sail CAPSCREW, Hex Head,3/8" X 1 1/2" UNC STRAP, Reinforcement FLAP, Rubber, Black With LEACH Logo FLAP, Rubber, Black, Plain GUARD, Steel BRACKET, Mounting, Mud Flap QTY. 2 2 2 2 2 2 2 2 4 4 1 4 1 2 2 2 1 2-2 SECTION 2 BODY WELDMENT - 20 YARD 7 8 6 5 4 9 3 2 10 11 1 21 12 13 14 15 7 2-3 19 20 18 17 16 SECTION 2 BODY WELDMENT - 20 YARD REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 DESCRIPTION QTY. 400014 300011 PO-156 204143 400018 400019 300009 209751 208623 211131 403266 406980 301554 301555 400032 400033 602259 406768 406610 406767 406609 300013 400298 17786 301306 307020 306996 200398 APRON BRACE, Vertical, Rear PIVOT, Lift PLATE, Reinforcement CASTING, Hinge, Right Hand CASTING, Hinge, Left Hand BRACE, Horizontal, Rear RAIL, Tube Support BAR, For Safety Tethers PLATE. Roof Stiffener SHEET, Floor TROUGH GUSSET, Rear Frame Tube, RH GUSSET, Rear Frame Tube, LH BRACE, Vertical Rear, RH BRACE, Vertical Rear, LH BRACE, Vertical, Side CHANNEL, Lower Body, RH, Alpha, Beta CHANNEL, Lower Body, RH, Delta CHANNEL, Lower Body, LH, Alpha, Beta CHANNEL, Lower Body, LH, Delta GUSSET BRACE, Floor SOCKET, Pin BRACE, Horizontal, Side BRACE, Vertical, Front, RH BRACE, Vertical, Front, LH PLATE, Lift 1 2 2 2 1 1 1 4 2 1 2 601617 201018 201019 17787 205939 39608 39609 NOT SHOWN WELDMENT, Side Door (Includes Hinge) TUBE, Bolt (For Door Latch) SPACER (For Door Latch) PIN, Chain CHAIN, Ten Links BARREL BOLT BARREL BOLT HANDLE 1 1 1 1 1 1 1 1 8 1 1 1 1 2 4 2 1 1 1 2 1 1 2-4 SECTION 2 BODY ELECTRICAL 1 2 3 1 2 3 8 REF. NO. PART NO. 1 2 3 4 5 6 7 8 2-5 5 7 4 6 DESCRIPTION QTY. 210900 606337 210901 2738-0031A 109171 107488 603008 602716 100839 33179 1972-0009A 1972-0126A 1972-0115A LAMP, Clearance, Sealed LAMP, Clearance, LED GROMMET PLUG, Lamp Connection (For Standard Lamp) PLUG, Lamp Connection (For LED Lamp) CABLE, 13 Conductor CAP, Electrical Access Hole SEAL, Electrical Access Hole Cover CONDUIT, Flex 1” PUSH BUTTON, Speed Up WIRE, White, #14 Gauge WIRE, Brown, #14 Gauge WIRE, Blue/White Stripe, #14 Gauge 2 2 2 2 2 21 FT 1 1 7 FT 1 25 FT 25 FT 25 FT 107535 107537 107539 LAMP, Mid Body Turn (Optional) (Not Shown) GROMMET, Mid Body Turn (Not Shown) PLUG, Lamp Connection (Mid Body Turn) (Not Shown) 2 2 2 SECTION 3 PUSHOUT CYLINDER MOUNTING 1 7 2 6 5 4 REF. NO. PART NO. 1 2 3 4 5 6 7 211040 F1676 F8075 211039 F1676 F8075 210663 305971 F1676 F8075 210630-01 210630-02 210630-03 210630-04 210630-05 16170 209744 3 DESCRIPTION WELDMENT, Bearing Block and Sleeve, Right Hand SCREW, Cap, 3/4" X 1 3/4" UNC WASHER, Lock, 3/4" WELDMENT, Bearing Block and Sleeve, Left Hand SCREW, Cap, 3/4" X 1 3/4" UNC WASHER, Lock, 3/4" PIN, Cylinder Pivot ASSEMBLY, Clamp, Cylinder Pivot SCREW, Cap, 3/4" X 1 3/4" UNC WASHER, Lock, 3/4" CYLINDER, Pushout, 14 yard CYLINDER, Pushout, 16 yard CYLINDER, Pushout, 18 yard CYLINDER, Pushout, 20 yard CYLINDER, Pushout, 25 yard FITTING, Grease PIN QTY. 1 2 2 1 2 2 2 2 2 2 1 1 1 1 1 2 1 3-1 SECTION 3 PUSHOUT PANEL 1 2 3 5 5 9 14 13 15 12 11 10 12 3-2 4 8 7 4 6 9 SECTION 3 PUSHOUT PANEL REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 500647-01 210964 F0960 F7350 F3250 210976 108760 108755 108762 210979 211117 F1350 F7425 F3500 16170 108809 5407-0202 5402-0202 210949 5403-0202 DESCRIPTION WELDMENT, Pushout Panel PLATE, Face Sheet Cover SCREW, Cap, 1/2" X 1 1/4" UNC WASHER, Flat, 1/2" NUT, 1/2" UNC SHOE, Upper WELDMENT, Shoe Retainer SHIM, Shoe, Upper SHOE, Lower KEEPER, Shoe, Lower KEEPER, Shoe, Upper SCREW, Cap, 5/8" X 1 1/2" UNC WASHER, Flat, 5/8" NUT, Nylock, 5/8" UNC FITTING, Grease PLATE, Mounting, Grease Line ELBOW FITTING, Swivel HOSE, Grease Line COUPLING QTY. 1 2 8 8 8 6 4 As Req. 2 2 2 10 10 10 1 1 2 1 1 1 3-3 SECTION 4 TANK ASSEMBLY, Before Alpha/Beta s/n 4473 Delta s/n 5079 1 33 31 32 2 3 4 5 6 29 30 7 8 28 9 27 10 26 11 25 12 13 14 15 20 16 24 4-1 23 22 21 19 18 17 SECTION 4 TANK ASSEMBLY, Before Alpha/Beta s/n 4473 Delta s/n 5079 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 106418 107406 41751 17533 926783 926616-P 17533 41073 204122 302177 302179 207909 300055 900165 41753 @0030 100319 F0277 300133 F7875 F2975 TW-1116-2 @0132 17913 SR-8580 LF-1242 @0031 F0910 F7975 200755 41752 41790 F0850 300058 F0176 107815 107788 F0277 F7775 101348 100418 DESCRIPTION QTY. ELEMENT, Filter, 9 Micron ELEMENT, Filter, 3 Micron (Clean Up Filter) ASSEMBLY, Filter, Complete O-RING, Cover DIVERTER, Includes Bypass Valve VALVE, Bypass O-RING, Diverter GAUGE, Filter Condition GASKET ADAPTER, Filter GASKET, Adapter COVER GASKET, Cover KIT, Tank (Includes 406940 Tank) STRAINER ELBOW MAGNET, Ceramic SCREW, Cap, 3/8” X 1” UNC ANGLE, Support WASHER, Lock, 3/8” NUT, 3/8” UNC SUPPORT, Hose HOSE, Suction, 2” CLAMP ADAPTER VALVE, Gate ELBOW SCREW, Cap, 1/2” X 1” UNC WASHER, Lock, 1/2” BLOCK GAUGE, Sight PAD, Spacer SCREW, Cap, 1/2” X 3/4” UNC BRACKET SCREW, Cap, 5/16” X 1 1/4” UNC HOSE CONNECTOR SCREW, Cap, 3/8” X 1” UNC WASHER, Lock, 3/8” CAP, Breather ASSEMBLY, Breather 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 6 6 1 Per Ft. 2 1 1 1 2 2 2 1 1 1 1 2 1 1 15 15 1 1 4-2 SECTION 4 TANK ASSEMBLY, After Alpha/Beta s/n 4472 Delta s/n 5078 1 32 30 31 2 3 4 5 6 28 29 7 8 27 9 26 10 25 11 24 12 13 23 20 22 21 19 18 4-3 17 16 15 14 SECTION 4 TANK ASSEMBLY, After Alpha/Beta s/n 4472 Delta s/n 5078 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 106418 107406 41751 17533 926783 926616-P 17533 41073 204122 302177 302179 207909 300055 406940 41753 @0030 100319 F0277 F7875 F2975 300133 TW-1116-2 @0132 17913 SR-8580 @0031 2910-0144B 605998 605997 606000 16217 F0910 F7975 200755 41752 41790 F0850 300058 F0176 107815 107788 F0277 F7775 101348 100418 DESCRIPTION QTY. ELEMENT, Filter, 9 Micron ELEMENT, Filter, 3 Micron (Clean Up Filter) ASSEMBLY, Filter, Complete O-RING, Cover DIVERTER, Includes Bypass Valve VALVE, Bypass O-RING, Diverter GAUGE, Filter Condition GASKET ADAPTER, Filter GASKET, Adapter COVER GASKET, Cover WELDMENT, Tank STRAINER ELBOW MAGNET, Ceramic SCREW, Cap, 3/8” X 1” UNC WASHER, Lock, 3/8" NUT, 3/8" UNC ANGLE, Support SUPPORT, Hose HOSE, Suction, 2” CLAMP ADAPTER ELBOW VALVE, Ball COUPLER NIPPLE, Pipe BRACKET, Support (Not Shown) U-BOLT (Not Shown) SCREW, Cap, 1/2” X 1” UNC WASHER, Lock, 1/2” BLOCK GAUGE, Sight PAD, Spacer SCREW, Cap, 1/2” X 3/4” UNC BRACKET SCREW, Cap, 5/16” X 1 1/4” UNC HOSE CONNECTOR SCREW, Cap, 3/8” X 1” UNC WASHER, Lock, 3/8” CAP, Breather ASSEMBLY, Breather 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 6 1 1 Per Ft. 2 1 1 1 1 1 1 1 2 2 2 1 1 1 1 2 1 1 15 1 15 1 1 4-4 SECTION 4 TOP AND FRONT HYDRAULICS 1 2 3 6 4 7 8 5 9 10 11 12 13 16 17 15 14 4-5 SECTION 4 TOP AND FRONT HYDRAULICS REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 211415 211270 211416 210799 211292 211413 211271 211414 210800 211293 211411 211272 211412 210801 211294 16123 16215 32471 100364 100363 102624 210802 210814 406690 16224 100272 210815 107815 16222 DESCRIPTION TUBE ASSEMBLY, Return, 14 yard TUBE ASSEMBLY, Return, 16 yard TUBE ASSEMBLY, Return, 18 yard TUBE ASSEMBLY, Return, 20 yard TUBE ASSEMBLY, Return, 25 yard TUBE ASSEMBLY, Tailgate Lift, 14 yard TUBE ASSEMBLY, Tailgate Lift, 16 yard TUBE ASSEMBLY, Tailgate Lift, 18 yard TUBE ASSEMBLY, Tailgate Lift, 20 yard TUBE ASSEMBLY, Tailgate Lift, 25 yard TUBE ASSEMBLY, Supply, 14 yard TUBE ASSEMBLY, Supply, 16 yard TUBE ASSEMBLY, Supply, 18 yard TUBE ASSEMBLY, Supply, 20 yard TUBE ASSEMBLY, Supply, 25 yard UNION, Male UNION, Male UNION, Male TUBE SUPPORT, 1 1/4" TUBE SUPPORT, 3/4" TUBE SUPPORT, 1" TUBE ASSEMBLY, Return Front TUBE ASSEMBLY, Tailgate Lift TUBE ASSEMBLY, Front Supply FITTING, Union Tee FITTING, Reducer TUBE ASSEMBLY, Return From Valve HOSE ELBOW QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 1 1 1 1 2 1 1 1 4-6 SECTION 4 PUSHOUT CYLINDER HYDRAULICS 5 1 1 4 2 3 REF. NO. PART NO. 1 2 3 4 5 4-7 DESCRIPTION QTY. 210889 406728 100363 406727 17652 100284 HOSE, Pushout Cylinder ASSEMBLY, Tube, Pushout Extend SUPPORT, Tube (Not Shown) ASSEMBLY, Tube, Pushout Retract FITTING, 90 Degree (Extend Port) CONNECTOR (Retract Port) 2 1 1 1 1 1 100363 SUPPORT, Tube (Not Shown) 1 SECTION 4 TUBE SUPPORTS 1 6 2 1 2 4 3 5 REF. NO. PART NO. 1 2 3 4 5 6 DESCRIPTION QTY. 107630-06 107630-06 107630-07 209656-09 209656-10 209656-11 100365 NSS 209751 F0500 F0555 PLATE, Cover (For 3/4" Tube Support) PLATE, Cover (For 1" Tube Support) PLATE, Cover (For 1 1/4" Tube Support) CUSHION, 3/4" (Set of Two) CUSHION, 1" (Set of Two) CUSHION, 1 1/4" (Set of Two) NUT, Rail BASE, Weld Style RAIL, Tube Support,10 3/4" Long SCREW, Cap, 3/8" X 2 1/4" UNC (For 3/4" and 1" Supports) SCREW, Cap, 3/8" X 2 3/4" UNC (For 1 1/4" Support) AR AR AR AR AR AR AR AR AR AR AR 100363 102624 100364 100361 100875 100345 SUPPORT, SUPPORT, SUPPORT, SUPPORT, SUPPORT, SUPPORT, AR AR AR AR AR AR Tube, Tube, Tube, Tube, Tube, Tube, 3/4", Rail Style (Includes Items 1,2,3,6) 1", Rail Style (Includes Items 1,2,3,6) 1 1/4", Rail Style (Includes Items 1,2,3,6) 3/4", Weld Style (Includes Items 1,2,4,6) 1", Weld Style (Includes Items 1,2,4,6) 1 1/4",Weld Style (Includes Items 1,2,4,6) 4-8 SECTION 4 MAIN CONTROL VALVE (MCV) SUPPLY AND RETURN 9 9 10 12 8 11 7 14 6 11 8 13 1 2 3 4 5 4-9 SECTION 4 MAIN CONTROL VALVE SUPPLY AND RETURN REF. NO. PART NO. 1 2 3 4 5 6 7 211279 601792 601787 16115 16117 16115 16226 109083 302635 1 1 1 1 1 1 1 1 1 900153 KIT, Tube Support, Alpha, Beta Before s/n 4582 Delta Before s/n 5085, Includes (Items, 8, 9, 11, 12, 13, 14) 1 601902 KIT, Hydraulic Return Line, Alpha, Beta Before s/n 4046 Delta Before s/n 5052, (Includes Items 1, 2, 3, 8, 9, 11, 12, 13, 14) 1 10 11 12 18276 605896 13 F0062 F2775 F7075 209656-07 107630-04 14 QTY. HOSE, Supply HOSE, Return TUBE, Return FITTING, Alpha, Beta FITTING, Delta, Before s/n 5052 FITTING, Delta, After s/n 5051 ELBOW, 90 Degree ADAPTER, Delta, Before s/n 5052 HOSE CLAMP, Alpha, Beta Before s/n 4582 Delta Before s/n 5085 CAPSCREW, 1/4” X 1” UNC WASHER, Flat 1/4” NUT, Hex, 1/4” UNC U-BOLT CAPSCREW, 1/2” X 1 1/2” UNC WASHER, Flat, 1/2” NUT, Hex, 1/2” UNC BRACKET, Tube Support, Alpha, Beta Before s/n 4582 Delta Before s/n 5085 U-BOLT BRACKET, Tube Support, Alpha, Beta After s/n 4581 Delta After s/n 5084 CAPSCREW, 1/4” X 3 3/4” UNC NUT, Elastic Stop, 1/4” UNC WASHER, Flat 1/4” CUSHION, 1 3/4” PLATE, Cover F0024 F7075 F2275 16208 F0980 F7350 F3325 601904 8 9 DESCRIPTION 1 2 1 1 2 2 2 2 1 1 2 2 2 1 1 4-10 SECTION 4 PACKER CYLINDER HYDRAULICS-ALPHA/BETA 4 3 2 1 5 6 17 7 8 9 15 16 14 13 12 10 11 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 4-11 307054 18276 210920 18008 16220 307056 16119 16226 210658 406578 210874 16224 210873 307055 307087 2127-0064A 210796 33447 210797 307053 2899-0001A 210920 18008 16226 DESCRIPTION TUBE U-BOLT (Not Shown) BRACKET, Tube Support (Not Shown) FITTING, 90 Degree, O-ring, Alpha FITTING, 90 Degree, O-ring, Beta TUBE, Packer Cylinder Case End, Left Hand FITTING, 90 Degree, O-ring, Alpha FITTING, 90 Degree, O-ring, Beta CYLINDER, Packer, Alpha CYLINDER, Packer, Beta HOSE, Packer Cylinder Extend FITTING, Union Tee HOSE, Packer Cylinder Retract TUBE, Packer Cylinder Case End, Right Hand TUBE REST CLAMP TUBE, Packer Cylinder Rod End, Right Hand FITTING, Union Tee TUBE, Packer Cylinder Rod End, Left Hand TUBE U-BOLT (Not Shown) BRACKET, Tube Support (Not Shown) ELBOW ELBOW QTY. 1 1 1 2 2 1 2 2 2 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 SECTION 4 PACKER CYLINDER HYDRAULICS-DELTA 4 3 2 1 5 6 17 7 8 9 15 16 14 13 12 10 11 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 307465 2899-0001A 210920 18008 307061 18008 601366 211180 33447 210873 307060 307087 2127-0064A 210796 33447 210797 307053 2899-0001A 210920 18008 16226 DESCRIPTION TUBE U-BOLT (Not Shown) BRACKET, Tube Support (Not Shown) FITTING, 90 Degree, O-ring TUBE, Packer Cylinder Case End, Left Hand FITTING, 90 Degree, O-ring CYLINDER, Packer HOSE, Packer Cylinder Extend FITTING, Union Tee HOSE, Packer Cylinder Retract TUBE, Packer Cylinder Case End, Right Hand TUBE REST CLAMP TUBE, Packer Cylinder Rod End, Right Hand FITTING, Union Tee TUBE, Packer Cylinder Rod End, Left Hand TUBE U-BOLT (Not Shown) BRACKET, Tube Support (Not Shown) ELBOW ELBOW QTY. 1 1 1 2 1 2 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 4-12 SECTION 4 CARRIER CYLINDER HYDRAULICS - ALPHA/BETA 4 5 3 2 1 6 7 10 8 11 15 9 12 14 13 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 4-13 210872 210790 307051 16119 210659 16115 33447 211186 210871 16224 307052 307087 2127-0021A 16227 16115 DESCRIPTION HOSE, Carrier Cylinder, Retract TUBE, Carrier Cylinder, Rod End, Left Hand TUBE, Carrier Cylinder, Case End, Left Hand FITTING, 90¡ O-Ring CYLINDER, Carrier FITTING FITTING, Union Tee TUBE, Carrier Cylinder, Rod End, Right Hand HOSE, Carrier Cylinder, Extend FITTING, Union Tee TUBE, Carrier Cylinder, Case End, Right Hand TUBE REST CLAMP, Hose FITTING FITTING QTY. 1 1 1 2 2 2 1 1 1 1 1 2 2 SECTION 4 CARRIER CYLINDER HYDRAULICS - ALPHA/BETA WITH REGEN CIRCUIT 1 1 4 3 5 6 7 2 10 11 8 8 12 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 9 603305 106415 605282 18008 16226 16115 605283 605297 16227 204100 210659 16115 16227 13 DESCRIPTION HOSE, Assembly TIE RAP HOSE, Assembly FITTING, 90 Degree Elbow FITTING, 90 Degree Elbow CONNECTOR, O-Ring HOSE, Assembly HOSE, Assembly FITTING, Straight VALVE, Regenerative CYLINDER, Carrier FITTING FITTING QTY. 2 2 1 1 1 4 1 2 2 1 2 2 2 4-14 SECTION 4 CARRIER CYLINDER HYDRAULICS – DELTA 4 5 3 2 1 6 7 7 8 10 9 13 11 12 REF. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 4-15 PART NO. 210872 210790 307498 18008 210628 16115 33447 211337 211179 307499 307087 2127-0064A 16117 DESCRIPTION HOSE, Carrier Cylinder, Retract TUBE, Carrier Cylinder, Rod End, Left Hand TUBE, Carrier Cylinder, Case End, Left Hand FITTING, 90° O-Ring CYLINDER, Carrier FITTING FITTING, Union Tee TUBE, Carrier Cylinder, Rod End, Right Hand HOSE, Carrier Cylinder, Extend TUBE, Carrier Cylinder, Case End, Right Hand TUBE REST CLAMP, Hose FITTING QTY. 1 1 1 2 2 2 2 1 1 1 2 2 2 SECTION 4 SPIN - ON FILTER (OPTIONAL) 7 6 2 5 3 4 1 4 10 4 5 11 8 2 9 5 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 203474 1358 211421 @0090 16122 307554 107815 17665 106501 16222 202274 101730 DESCRIPTION WELDMENT, Base Adapter Plate ELBOW ASSEMBLY, Tube BUSHING, Reducer CONNECTOR BRACKET, Filter Mounting HOSE TEE BALL VALVE ELBOW ASSEMBLY, Filter, Spin-On (Includes Element) ELEMENT, Filter QTY. 1 2 1 3 1 1 1 1 1 1 1 1 4-16 SECTION 4 TAILGATE LIFT HYDRAULICS 1 2 3 4 5 6 10 7 8 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 601815 601816 18268 210783 210784 100137 41876 210876 108777 701845 10 210629 701479 4-17 9 DESCRIPTION HOSE ASSEMBLY TUBE ASSEMBLY TEE TUBE ASSEMBLY TUBE ASSEMBLY ELBOW WASHER HOSE ASSEMBLY ELBOW RESTRICTOR PIN (Alpha/Beta After s/n 4752 Delta After s/n 5093) CYLINDER ASSEMBLY (Alpha/Beta Before s/n 4753, Delta Before s/n 5094 CYLINDER ASSEMBLY ( Alpha/Beta After s/n 4752, Delta After s/n 5093) QTY. 1 1 1 1 1 2 2 2 2 2 2 2 SECTION 5 FRONT CONTROL VALVE (FCV) INSTALLATION 1 16 2 15 12 14 13 11 9 16 7 15 14 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 3 10 16117 940007 38702 16220 210859 104458 SR-7726-1 16112 108792 5644-1212 5633-1212 16214 30131 102126 100369 102823 8 1 6 5 DESCRIPTION FITTING, FCV (Inlet) (Outlet) FITTING, FCV Power Beyond ELBOW, Tube End ELBOW HOSE, Pilot REDUCER, Tube End TUBE NUT ADAPTER FITTING, Tee ADAPTER, Straight O-Ring FITTING, Tee FITTING REDUCER NIPPLE, Pipe-male TEST NIPPLE DUST CAP 4 QTY. 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 5-1 SECTION 5 FRONT CONTROL VALVE 3 2 1 4 5 13 6 7 8 12 3 11 10 9 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 5-2 DESCRIPTION 108295 940042 940011 940014 950006 601104 940044 940053 940047 940043 601103 940012 940045 KIT, Handle PLUG, Load Check KIT, Stud SECTION, Pushout KIT, Spool Seal RELIEF, Two Stage, Work Port (Can use 109044) SPRING COLLAR, Spring SCREW BONNET CARTRIDGE, Main Relief SECTION, Tailgate PLUG 406750-01 601326 406751-01 ASSEMBLY, Valve, Front Control, Alpha ASSEMBLY, Valve, Front Control, Beta ASSEMBLY, Valve, Front Control, Delta QTY. 2 1 1 1 2 1 2 2 4 2 1 1 1 SECTION 5 VALVE - TIPPER DIVERTER 101204 (BEFORE ALPHA/BETA S/N 4226, DELTA S/N 5052) 1 10 2 9 8 5 3 4 7 6 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 DESCRIPTION QTY. 103325 102630 N/A 102629 103327 102646 102647 102648 9729-0006A 601333 103326 102631 PLUG, O-Ring SPRING BODY, Valve PLUG, Relief PLUG, O-Ring CARTRIDGE, Flow Reg. 1.4 GPM CARTRIDGE, Flow Reg. 2.5 GPM CARTRIDGE, Flow Reg. 3.5 GPM PLUG, O-Ring (Replaces One Cartridge On Single Tipper) VALVE, Differential Pressure PLUG, O-Ring BALL 2 2 1 1 2 2 2 2 1 1 1 2 101204 210931 VALVE, Tipper Control, (Less Items 6 & 7) BRACKET, Tipper Valve 1 1 5-3 SECTION 5 VALVE - TIPPER DIVERTER AFTER ALPHA/BETA S/N 4225, DELTA 5051 1 2 VALVE COMPONENTS NOT SOLD SEPARATE REF. NO. PART NO. 1 2 5-4 603362 603360 DESCRIPTION VA LVE, Diverter , Dual VA LVE, Diverter , Single QTY. 1 1 SECTION 5 VALVE - REGEN, 204100 2 1 8 3 7 6 REF. NO. PART NO. 1 2 3 4 5 6 7 8 5 DESCRIPTION 4 QTY. 103608 103451 100975 NSS 103448 100975 103454 103452 PLUG, SAE # 20 VALVE, Check PLUG, SAE # 8 BODY ORIFICE PLUG PLUG, SAE # 8 VALVE, Check CARTRIDGE, Pressure Differential 1 1 1 1 1 1 1 1 204100 VALVE, Assembly, Regen 1 5-5 SECTION 5 MAIN CONTROL VALVE (MCV) - ALPHA/BETA 5 6 14 3 15 4 16 7 2 8 17 9 1 7 11 12 10 13 18 19 5-6 20 SECTION 5 MAIN CONTROL VALVE (MCV) - ALPHA/BETA REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 DESCRIPTION 601619 605266 17664 601714 940092 601725 16115 5644-1616 940047 940035 601620 601625 601621 601643 601627 601645 601626 601591 605247 940065 940064 601736 601642 601626 601591-01 940040 940090 106491 601623 601624 102997 601622 940070 605265 16226 COVER, Inlet (Before s/n Alpha 4174, Beta 4190) COVER, Inlet (After s/n Alpha 4173, Beta 4189) PLUG, SAE 20 KIT, Tie Rod, 2 Sections KIT, Tie Rod, 3 Sections KIT, Tie Rod, 4 Sections FITTING, Inlet ADAPTER, With Tipper Valve (Not shown) SCREW (Accessory Section) BONNET (Accessory Section) KIT, Spool Positioner (Accessory Section) KIT, Spool Seal (Packer and Carrier Section) KIT, Spool Seal (Accessory Section) VALVE SECTION, Accessory KIT, Seal (Accessory Section) VALVE SECTION, Packer KIT, Seal (Packer Section) KIT, Spool (Includes KO Positioner and Seals) CARTRIDGE, Relief 3500 PSI KIT, Seal, Relief Cartridge PLUG, Non Relief KIT, Seal, Between Sections VALVE SECTION, Carrier KIT, Seal (Carrier Section) KIT, Spool (Includes KO Positioner and Seals) PLUG, Load Check SCREW CAP, KO Positioner Adjustment Access KNOCKOUT POSITIONER KIT, Seal, Knockout Positioner KIT, Detent Spring (Includes Steel Balls) BOOT, Dust COVER, Outlet (Before s/n 4174) COVER, Outlet (After s/n 4173) ELBOW 601327-04 601327-30 601327-05 601327-31 601327-06 601327-32 601327-01 601327-33 601327-02 601327-34 601327-03 601327-35 VALVE, Complete, 2 Section, Alpha Before s/n 4174 VALVE, Complete, 2 Section, Alpha After s/n 4173 VALVE, Complete, 3 Section, Alpha Before s/n 4174 VALVE, Complete, 3 Section, Alpha After s/n 4173 VALVE, Complete, 4 Section, Alpha Before s/n 4174 VALVE, Complete, 4 Section, Alpha After s/n 4173 VALVE, Complete, 2 Section, Beta Before s/n 4190 VALVE, Complete, 2 Section, Beta After s/n 4189 VALVE, Complete, 3 Section, Beta Before s/n 4190 VALVE, Complete, 3 Section, Beta After s/n 4189 VALVE, Complete, 4 Section, Beta Before s/n 4190 VALVE, Complete, 4 Section, Beta After s/n 4189 QTY. 1 1 AR 1 1 1 1 1 4 1 1 AR AR AR AR 1 1 1 1 1 AR AR 1 1 1 AR 4 2 2 2 1 AR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5-7 SECTION 5 MAIN CONTROL VALVE (MCV) – DELTA Before S/N 5053 11 10 14 12 13 2 1 8 4 3 6 16 7 5 15 REF. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 5-8 PART NO. 601667 601086 601087 601088 601089 601090 601091 601092 601093 601094 601095 601096 601097 601098 601099 601100 601101 601102 601672 406752-01 406752-02 406752-03 8 6 17 9 DESCRIPTION COVER, Inlet VALVE SECTION, Accessory VALVE SECTION, Packer VALVE SECTION, Carrier COVER, Outlet SEAL KIT, Complete (Accessory Section) SEAL KIT, Complete (Packer or Carrier Section) LOAD CHECK, Accessory LOAD CHECK, Packer or Carrier RELIEF, Packer, 3500 PSI POSITIONER, Accessory BONNET, Accessory KNOCKOUT POSITIONER, Packer KNOCKOUT POSITIONER, Carrier BONNET, Packer or Carrier SEAL KIT (Between Section or Cover) STUD KIT BOOT KIT (Not Shown) SEAL KIT (Knockout Positioner) (Not Shown) VALVE, MCV, 2 Sections (Packer and Carrier) VALVE, MCV, 3 Sections (Packer, Carrier and 1 Accessory) VALVE, MCV, 4 Sections (Packer, Carrier and 2 Accessories) QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 1 1 1 SECTION 5 5-9 SECTION 5 MAIN CONTROL VALVE (MCV) - DELTA After s/n 5052 5 6 14 3 15 4 16 7 2 8 17 9 1 7 11 12 10 13 18 19 5-10 20 SECTION 5 MAIN CONTROL VALVE (MCV) - DELTA After s/n 5052 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 DESCRIPTION 605266 17664 601714 940092 601725 16115 5644-1616 940047 940035 601620 601625 601621 601643 601627 601645 601626 601591 605247 940065 940064 601736 601642 601626 601591 940040 940090 106491 601623 601624 102997 601622 605265 16226 COVER, Inlet PLUG, SAE 20 KIT, Tie Rod, 2 Sections KIT, Tie Rod, 3 Sections KIT, Tie Rod, 4 Sections FITTING, Inlet ADAPTER, With Tipper Valve (Not shown) SCREW (Accessory Section) BONNET (Accessory Section) KIT, Spool Positioner (Accessory Section) KIT, Spool Seal (Packer and Carrier Section) KIT, Spool Seal (Accessory Section) VALVE SECTION, Accessory KIT, Seal (Accessory Section) VALVE SECTION, Packer KIT, Seal (Packer Section) KIT, Spool (Includes KO Positioner and Seals) CARTRIDGE, Relief 3500 PSI KIT, Seal, Relief Cartridge PLUG, Non Relief KIT, Seal, Between Sections VALVE SECTION, Carrier KIT, Seal (Carrier Section) KIT, Spool (Includes KO Positioner and Seals) PLUG, Load Check SCREW CAP, KO Positioner Adjustment Access KNOCKOUT POSITIONER KIT, Seal, Knockout Positioner KIT, Detent Spring (Includes Steel Balls) BOOT, Dust COVER, Outlet (After s/n Alpha 4173, Beta 4189) ELBOW 601327-30 601327-31 601327-32 VALVE, Complete, 2 Section VALVE, Complete, 3 Section VALVE, Complete, 4 Section QTY. 1 AR 1 1 1 1 1 4 1 1 AR AR AR AR 1 1 1 1 1 AR AR 1 1 1 AR 4 2 2 2 1 AR 1 1 1 1 1 5-11 SECTION 6 LEACH PUMP, 307451-01 1 3 4 5 6 8 2 7 14 2 11 4 10 13 7 12 9 12 13 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 6-1 DESCRIPTION QTY. N/A 108988 108986 108984 103096 108987 108989 108993 108983 108992 108991 108990 108996 108995 HOUSING, Rear BALANCE, Pressure PLATE, Pressure GEAR KEY PLATE, Pressure DOWEL O-RING HOUSING, Front CAPSCREW WASHER SEAL RING, Snap BALL, Steel 1 2 1 2 2 1 2 1 1 8 8 4 2 1 307451-01 900033 ASSEMBLY, Pump KIT, Repair (Includes Items 2, 8, 12 and 13) 1 1 SECTION 6 LEACH FRONT MOUNTED PUMP, 204071 6 7 8 10 1 2 7 3 11 4 5 12 9 13 14 3 15 4 5 16 17 19 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 DESCRIPTION 18 QTY. N/A 103090 104237 104238 104239 104240 104241 104242 104243 104244 104245 103099 104246 103102 103103 103104 104247 104248 104249 104250 BODY, Not Sold Separately DOWEL RING, Retainer O-RING RING, Backup PLATE, Isolation PLATE, Pressure GEAR, Drive GEAR, Idler KEY PLATE, Isolation, Top FLANGE, Seal FLANGE SEAL RING, Snap SEAL, Outer SCREW, Cap WASHER, Lock SCREW, Cap PLUG 1 2 2 2 2 1 2 1 1 1 1 1 1 1 1 1 2 8 6 1 204071 PUMP, Front Mounted, Complete 1 6-2 SECTION 6 FRONT PUMP (MUNCIE) 19 18 1 17 13 14 12 2 16 15 11 3 4 10 5 6 9 7 8 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 6-3 DESCRIPTION QTY. 38150 103075 39996 103076 103077 41058 39614 37193 @0031 F1035 F8000 103078 16927 37192 F5975 15697 17407 P-20-257 301867 202836 WELDMENT, Pump Support (Mack MR) PUMP, Muncie, Counter-Clockwise MUFFLER CYLINDER, Air VALVE, Dry KIT, Dry Valve (Includes Items 5-6) O-RING ADAPTER, 2" ELBOW, 2" SCREW, Cap. 1/2" X 2" UNC WASHER, Lock, 1/2" VALVE, Flow Regulator O-RING ADAPTER, 1 1/4" SCREW, Cap, Socket Head, 7/16" X 4" UNC CONNECTOR FITTING, Swivel HOSE WELDMENT, Pump Guard COVER, Pump Guard 1 1 1 1 1 1 1 1 1 4 4 1 1 1 4 1 1 1 1 1 104588 ASSEMBLY, Pump (Includes Items 2-7) 1 SECTION 6 6-4 SECTION 6 PUMP, DRY VALVE, TYPICAL 52 6 51 2 6 3 1 4 28 24 25 26 5 50 7 29 8 30 9 49 10 32 14 11 12 19 13 20 14 23 47 48 27 23 15 16 21 34 33 17 35 36 31 44 18 37 38 45 42 22 43 39 46 38 40 6-5 41 SECTION 6 PUMP, DRY VALVE, TYPICAL REF. NO PART NO. 1 100004 100003 36717 100002 300108 300109 @0139 F4725 100210 F7975 18400 1356 100046 F1250 39996 25952 35753 39614 101240 101242 16249 @0132 105631 102400 40666 204071 16927 31291 N/A F5975 38148 35755 41058 P-20-257 17407 37108 37061 37192 102568 @0208 @0183 41921 100211 103563 103564 204565 100369 102126 37193 F1035 F8000 @0031 SR-8580 106569 106570 15697 F4725 F1035 301867 202836 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 DESCRIPTION FLANGE Yoke, 23⁄4" Pilot, 7⁄16" Capscrews FLANGE Yoke, 23⁄8" Pilot, 3⁄8" Capscrews SHAFT, Drive END, Yoke ASSEMBLY, Drive Shaft (3⁄8" Bolts) ASSEMBLY, Drive Shaft (7⁄16" Bolts) KEY, 5⁄16" SCREW, Set, Socket Head, 3⁄8" x 3⁄8" UNC JOURNAL and Bearing Kit WASHER, Lock, 1⁄2" BRACKET, Pump Mounting, Typical ELBOW ELBOW, Tubing Connector SCREW, Cap, 1⁄2" x 4" UNC MUFFLER CYLINDER, Dry Valve, Air VALVE, Dry (Includes Item 12) O-RING, Dry Valve Flange KIT, Flange ELBOW, Flange CLAMP, Hose HOSE, 2" Suction VALVE, Air Solenoid (N.O.) PUMP, Commercial, Counter-Clockwise PUMP, Commercial, Counter-Clockwise PUMP, Leach, Counter-Clockwise, Rotation O-RING, Pump To Flow Regulator ELBOW O-RING, Elbow, (Included With Item 24) SCREW, Cap, Socket Head, 7⁄16" x 4" UNC VALVE, Flow, Regulator HOSE, Dry Valve KIT, Dry Valve Assembly, (Includes Items 8, 10, 13 & 24-28) HOSE FITTING, Swivel PUMP, Tyrone (optional) PUMP, Tyrone, (includes Dry Valve Kit 41058) ADAPTER, 11⁄4" TEE Street, If Winch Installed PLUG, Pipe Square Head, 1⁄2" (If Winch Installed) ADAPTER, 3⁄8" To 1⁄2" (If Winch Installed) NIPPLE, Close 3⁄8" (If Winch Installed) VALVE, Flow Control (If Winch Installed) CONNECTOR (If Winch Installed) HOSE, Assembly (If Winch Installed) ELBOW 90° Tapped NIPPLE, Test NIPPLE ADAPTER, 2" SCREW, Cap, 1⁄2" x 2" UNC WASHER, Lock, Hi-Collar 1⁄2" ELBOW, Street 2" Pipe ADAPTER SNAP, Ring SPRING CONNECTOR SCREW, Set, Socket Head, 3⁄8" x 3⁄8" UNC SCREW, Cap, 1⁄2" x 2" UNC WELDMENT, Pump Guard COVER, Pump Guard QTY. 1 1 As Req. 1 1 1 1 1 2 4 As Req. 1 1 4 1 1 1 2 1 1 1 As Req. 1 1 1 1 2 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 8 1 1 1 1 1 4 4 1 1 6-6 SECTION 6 LEACH PUMP MOUNTING 4 5 3 6 7 1 15 2 9 8 24 19 10 11 17 18 12 13 14 16 20 21 22 23 6-7 SECTION 6 LEACH PUMP MOUNTING REF. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NO. F0979 F7975 302651 SK-2081 P-16-1147 P-16-470-1 41284 P-16-470-2 F1500 F8050 F3475 16249 PO-591 @0018 P-16-1114 16101 307451-01 17883 1218 F4725 100879 100404 100878 100903 100902 P-16-798 @0139 100377 17407 DESCRIPTION SCREW, Cap 1⁄2" x 11⁄2" UNC WASHER, Lock, 1⁄2" BRACKET, Pump BRACKET, Pump BRACKET, Pump BRACKET, Pump, 15" BRACKET, Pump, 18" BRACKET, Pump, 20" SCREW, Cap, 5⁄8" x 23⁄4" UNC WASHER, Lock, 5⁄8" NUT, Lock, 5⁄8" UNC CLAMP ADAPTER ELBOW, Street, 11⁄4" ADAPTER O-RING PUMP HOSE KEY SCREW, Set 3⁄8" x 3⁄8" UNC Socket Head YOKE ADAPTER JOURNAL and Bearing Kit SHAFT YOKE ASSEMBLY, (includes Items 18-19 & 21-23) KEY, 5⁄16" HOSE FITTING, Swivel (Not Shown) QTY. 4 4 1 1 1 1 1 1 3 3 3 1 1 1 2 2 1 1 2 2 1 1 2 1 1 1 1 6-8 SECTION 6 HOTSHIFT PTO CONTROLS 8 9 3 2 4 1 6 5 REF. NO PART NO. 1 2 3 4 379193-1 328751X NSS 100184 NSS 35865 NSS NSS 378881 101176 NSS 328715X 5 6 7 8 9 DESCRIPTION VALVE, Solenoid, (12 Volt Low Pressure) LIGHT, Indicator, (12 Volt) TEE, Street SWITCH, Pressure TERMINAL, Wire FUSE HOLDER (9 Amp) PLATE, Face BRACKET, Support SWITCH, Rocker HOSE FITTING, Screen Adapter 12 Volt Shift Installation Kit (Includes Items 1-9) Without Speed Limiter (Low Pressure For Allison) NSS = Not Sold Separately 6-9 7 QTY. 1 1 1 1 2 1 1 1 1 1 1 1 SECTION 6 PTO CONTROLS, AIR 100920 14 1 13 12 11 15 10 9 1 8 4 7 3 8 2 6 5 REF. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 31651 36860 30138 39218 36862 40756 35865 38778 @0159 37880 37878 N/A N/A N/A 35210 N/A DESCRIPTION LIGHT, Indicator CONNECTOR VALVE, Pressure Protection CONNECTOR, Male, 1⁄8" NUT, Tube TUBING, Nylon, 30" x 1⁄8" FUSE HOLDER, Fuse SWITCH, Pressure TEE, 1⁄8", Street VALVE, Air Control PLATE, Control, Mounting SCREW, Slotted, 1⁄8" SAE WASHER, Lock, 1⁄8" SAE NUT, 1⁄8" SAE DECAL, Warning BRACKET, Air Control QTY. 1 1 1 3 1 1 1 1 1 1 1 1 4 4 4 1 1 6-10 SECTION 7 PACKER CYLINDER 210658 - ALPHA 1 2 3 4 9 8 7 5 6 8 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 7-1 108857 108858 108860 F4725 108859 108854 108860 108855 F4079 108862 210658 DESCRIPTION BARREL ROD RETAINER, Gland SET SCREW, Gland Retainer GLAND RETAINING RING, Internal PISTON BUSHING NUT, Nylock, 1 1/2" UNC KIT, Seal ASSEMBLY, Cylinder QTY. 1 1 1 1 1 1 1 2 1 1 1 SECTION 7 PACKER CYLINDER 406578 - BETA 4 3 5 6 7 2 1 REF. NO. PART NO. 1 2 3 4 5 6 7 DESCRIPTION F5625 30375 16170 404410 304439 303107 101341 SOCKET, Head Capscrew, 3/8" x 3/4" UNC SEGMENT, Lock FITTING, Grease ROD, Piston Weldment HEAD, Gland CASE Weldment, Packer Cylinder BEARING 406578 109203 PACKER, Cylinder Assembly REPAIR KIT QTY. 6 3 2 1 1 1 4 7-2 SECTION 7 PACKER CYLINDER 601366 - DELTA 4 3 1 2 5 6 7 8 9 5 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 7-3 DESCRIPTION QTY. 109109 F4725 108858 109106 108855 F4079 41876 NSS NSS 108854 GLAND, Retainer SCREW, Set ROD BARREL BUSHING NUT, Nylock, 1 1/2” UNC WASHER PISTON GLAND RING, Internal Retaining 1 1 1 1 2 1 2 1 1 1 950044 601366 KIT, Seal CYLINDER, Assembly 1 2 SECTION 7 CARRIER CYLINDER 210659 - ALPHA/BETA 1 2 3 4 9 8 7 5 6 8 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 DESCRIPTION 108849 108850 108853 F4725 108851 108854 108852 108855 F4079 BARREL ROD RETAINER, Gland SET SCREW, Gland Retainer GLAND RETAINING RING, Internal PISTON BUSHING NUT, Nylock, 1 1/2" UNC 108856 210659 KIT, Seal ASSEMBLY, Cylinder QTY. 1 1 1 1 1 1 1 2 1 1 7-4 SECTION 7 CARRIER CYLINDER 210628 - DELTA 1 5 6 2 4 8 7 7 REF. NO. PART NO. 1 2 3 4 5 6 7 8 7-5 DESCRIPTION QTY. 109124 109125 108970 109126 108955 109127 108855 F4079 BARREL ROD SET SCREW, Gland Retainer (Not Shown) GLAND RETAINING RING, Internal PISTON BUSHING NUT, Nylock, 1 1/2" UNC 1 1 1 1 1 1 2 1 109130 210628 KIT, Seal ASSEMBLY, Cylinder 1 1 SECTION 7 TAILGATE LIFT CYLINDER 4 3 2 1 5 REF. NO. PART NO. 1 2 3 4 5 6 6 DESCRIPTION QTY. 922034 108969 108844 108843 701508 108845 108970 KIT, Bleeder and Gasket RETAINING RING, Internal PLUNGER BARREL (Before Alpha/Beta s/n 4753, Delta s/n 5094) BARREL (After Alpha/Beta s/n 4752, Delta s/n 5093) GLAND SET SCREW 1 1 1 1 1 1 1 108842 108848 210629 KIT, Seal TOOL, Feeder (Not Shown) CYLINDER, Assembly (Before Alpha/Beta s/n 4753 Delta s/n 5094 CYLINDER, Assembly (After Alpha/Beta s/n 4752 Delta s/n 5093 1 1 2 701479 2 7-6 SECTION 7 TELESCOPING CYLINDER 210630-05 - 25 YARD 1 4 2 5 3 9 6 7 10 8 10 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 7-7 DESCRIPTION QTY. 109099 109100 109101 108865 109102 100500 100503 100496 109103 108870 100494 109104 BARREL ASSEMBLY SLEEVE ASSEMBLY ROD ASSEMBLY RETAINER, GLAND RETAINER, GLAND SCREW, SET SLUG, NYLON RETAINING RING NUT, INT. 4" RETAINING RING NUT, INT. 5" WEAR RING, 5" WEAR RING, 4" SEAL KIT 1 1 1 1 1 2 2 1 1 1 1 1 201630-05 CYLINDER 1 SECTION 7 PUSHOUT CYLINDER - 14, 16, 18, 20 YARD 4 5 3 2 1 6 7 9 8 8 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 DESCRIPTION QTY. 108874 108864 108865 NSS NSS NSS 108863 210663 108866 108867 950057 108868 BEARING, Spherical PLUNGER, 14, 16, 18, 20 Yard GLAND, Retainer BARREL, 14 Yard BARREL, 16 Yard BARREL, 18 Yard BARREL, 20 Yard PIN, Cylinder Pivot SCREW, Set SLUG, Nylon KIT, Seal RETAINING RING, Internal 1 1 1 1 1 1 1 1 1 1 1 1 210630-01 210630-02 210630-03 210630-04 CYLINDER, Assembly, 14 Yard CYLINDER, Assembly, 16 Yard CYLINDER, Assembly, 18 Yard CYLINDER, Assembly, 20 Yard 1 1 1 1 7-8 SECTION 7 CONTAINER LIFTING DEVICE CYLINDER - 406582 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 7-9 DESCRIPTION QTY. F5925 PO-2295 305167 16155 107045 106991 405800 405925 106990 106992 106994 107089 CAPSCREW, Socket Head, Nylock SEGMENT, Lock HEAD, Gland O-RING, Head OD WIPER, Rod SEAL, Rod ROD, Piston CASE, Cylinder Weldment RING, Wear SEAL, Piston RING, Wear RING, Back Up 6 3 1 1 1 1 1 1 2 1 1 1 107854 406582 KIT, Repair (Includes Items 1, 4-6 and 9-12) CYLINDER, Assembly 1 1 SECTION 7 HCA CYLINDER - 407028 4 3 1 2 5 6 7 REF. NO. PART NO. 1 2 3 4 5 6 7 8 8 DESCRIPTION QTY. 109015 F4725 109013 108843 F4079 109016 109014 108955 RETAINER, Gland SET SCREW, Gland Retainer ROD BARREL NUT, Nylock, 1 1/2” UNC PISTON GLAND RETAINING RING, Internal 1 1 1 1 1 1 1 1 109030 407028 KIT, Seal CYLINDER, Assembly 1 1 7-10 SECTION 8 ELECTRICAL COMPONENTS 1 E S NG ON PEE INE D UP OF 3 2 F 12 4 11 7 8 10 6 9 REF. NO. PART NO. 1 2 3 109059-01 35865 103157 15752 4 5 6 100527 33179 38259 102381 604802 7 8 9 10 11 12 8-1 103050 SK-2093 604863 104372 378881 102118 SK-2092 604799 604798 5 DESCRIPTION DECAL, Engine Speed Up (Dashboard) HOLDER, Fuse (Glass Type Fuse) HOLDER, Fuse (Spade Type Fuse) SWITCH, Neutral Safety (Required With Some Automatic Transmissions) CONTROL, PTO/Overspeed (Chelsea) BUTTON, Speed Up LIGHT, Tailgate Ajar (Before Alpha/Beta s/n 4079, Delta s/n 5053 BULB (For 38259 Light) LIGHT, Tailgate Ajar (After Alpha/Beta s/n 4078, Delta s/n 5052) SWITCH, Overspeed (Muncie) BUZZER BUZZER, Dual Rate BLOCK, Insulated Terminal SWITCH, Rocker RELAY SWITCH, Toggle (Black) SWITCH, Toggle (Green) SWITCH, Toggle (Amber) QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR 1 1 1 SECTION 8 8-2 SECTION 8 MOUNTING HARDWARE - Before Alpha/Beta s/n 4212, Delta s/n 5059 1 2 3 15 4 14 16 5 17 13 6 12 18 11 20 19 7 10 8-3 9 8 SECTION 8 MOUNTING HARDWARE - Before Alpha/Beta s/n 4212, Delta s/n 5059 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 201133 201134 SR-8453 38195 200374 108915-01 108915-02 108915-03 108915-04 108915-05 PO-543 40205 2R-1658 39939 42026 39966 41412 100100 P-16-626-4 P-16-626-5 P-16-626-3 P-16-626-2 P-16-626-1 PO-542 F2475 F3975 16107 PO-1402 30161 30162 30163 18141 16286 16287 16288 16289 304743 301638 304741 206420 206421 206422 206423 206419 F0376 F7875 F2975 DESCRIPTION SILL, Wood, Tapered, 2.50 to 1.00, 20 YD SILL, Wood, Tapered, 2.50 to 1.00, 25 YD SHIM, Truck Frame BRACKET, Sill Retaining BRACKET, Sill Retaining SILL, Steel, 1/2” X 4” X 107”, 14 YD SILL, Steel, 1/2” X 4” X 129”, 16 YD SILL, Steel, 1/2” X 4” X 142”, 18 YD SILL, Steel, 1/2” X 4” X 155”, 20 YD SILL, Steel, 1/2” X 4” X 191”, 25 YD BRACKET, Left Front BOLT, Shoulder, 1” Long BOLT, Shoulder, 1 1/4” Long BOLT, Shoulder, 1 1/2” Long BOLT, Shoulder, 2” Long WASHER, 1/4” Thick WASHER, 3/8” Thick NUT, Nylock, 1” UNC SHIM, 3/8” x 3” SHIM, 1/2” X 3” SHIM, 5/8” X 3” SHIM, 3/4” X 3” SHIM, 1” X 3” BRACKET, Right Front BOLT, Front Mount NUT, Nylock, 1” SPRING MOUNTING SHOE SHIM, 1/4” X 4” X 8” SHIM, 1/2” X 4” X 8” SHIM, 5/8” X 4” X 8” SHIM, 3/4” X 4” X 8” SPACER, 1/4” X 3” SPACER, 1/2” X 3” SPACER, 5/8” X 3” SPACER, 3/4” X 3” LATERAL, Restraint, Lower SHOE, Upper LATERAL, Restraint, Upper SHIM, .0598” SHIM, .12” SHIM, .19” SHIM, .25” PLATE, Wear CAPSCREW, 3/8” X 1 1/2” UNC WASHER, Lock, 3/8” NUT, 3/8” UNC QTY. 2 2 AR AR AR 2 2 2 2 2 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 2 AR 2 AR AR AR AR 1 8 8 8 8-4 SECTION 8 MOUNTING HARDWARE - After Alpha/Beta s/n 4211, Delta s/n 5058 1 2 3 4 5 13 6 7 12 8 9 11 10 8-5 SECTION 8 MOUNTING HARDWARE - After Alpha/Beta s/n 4211, Delta s/n 5058 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 202158 604794 108915-01 108915-02 108915-03 108915-04 108915-05 107417 F1425 F3500 605858 F1425 F3500 F7430 F5350 F2975 F7250 F7875 602416 603736 F3720 F7475 603826 F1790 F3715 F7475 F8075 602569 16107 F1382 F7430 F8050 203057 16286 16285 16287 16288 16289 P-16-626-4 P-16-626-5 P-16-626-3 P-16-626-2 P-16-626-1 40205 2R-1658 39939 42026 39966 41412 100100 DESCRIPTION SILL, Wood, 1 1/2” Straight, (Standard Sill for 14, 16 18, 20 YD) SILL, Wood, 3 1/2” to 1” Taper (Standard Sill for 25 YD) SILL, Steel, 1/2” X 4” X 107”, 14 YD SILL, Steel, 1/2” X 4” X 129”, 16 YD SILL, Steel, 1/2” X 4” X 142”, 18 YD SILL, Steel, 1/2” X 4” X 155”, 20 YD SILL, Steel, 1/2” X 4” X 191”, 25 YD RETAINER, Sill (Used With Steel Sills) CAPSCREW, 5/8” X 2 1/4” UNC NUT, 5/8” UNC RETAINER, Sill (Used With Wood Sills) CAPSCREW, 5/8” X 2 1/4” UNC NUT, 5/8” UNC WASHER, Hardened CARRIAGE BOLT, 3/8” X 4” UNC NUT, 3/8” UNC WASHER, 3/8” Flat WASHER, 3/8” Lock RAIL, Mounting T-BOLT NUT, Lock, 3/4” UNC WASHER, Flat, 3/4” RESTRAINT, Lateral BOLT, 3/4” X 2 1/2” UNC GR. 8 NUT, 3/4” UNC GR. 8 WASHER, Flat, 3/4” WASHER, Lock, 3/4” BRACKET, Body Mounting SPRING, Mounting BOLT, 5/8” X 1 3/4’ UNC GR. 8 WASHER, Hardened WASHER, Lock, 5/8” SHIM, Rear Mounting, 1/8” SHIM, Rear Mounting, 1/4” SHIM, Rear Mounting, 3/8” SHIM, Rear Mounting, 1/2” SHIM, Rear Mounting, 5/8” SHIM, Rear Mounting, 3/4” SHIM, 3/8” x 3” SHIM, 1/2” X 3” SHIM, 5/8” X 3” SHIM, 3/4” X 3” SHIM, 1” X 3” BOLT, Shoulder, 1” Long (Rear Mount, Not Shown) BOLT, Shoulder, 1 1/4” Long (Rear Mount, Not Shown) BOLT, Shoulder, 1 1/2” Long (Rear Mount, Not Shown) BOLT, Shoulder, 2” Long (Rear Mount, Not Shown) WASHER, 1/4” Thick (Rear Mount, Not Shown) WASHER, 3/8” Thick (Rear Mount, Not Shown) NUT, Nylock, 1” UNC (Rear Mount, Not Shown) QTY. 2 2 2 2 2 2 2 AR AR AR AR AR AR AR AR AR AR AR 2 2 2 2 2 4 4 4 4 2 2 4 4 4 AR AR AR AR AR AR AR AR AR AR AR 2 2 2 2 2 2 2 8-6 SECTION 8 SPEED UP (ELECTRICALLY OPERATED) 1 2 3 4 5 12 10 9 8 6 7 11 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 8-7 102118 SK-1734 SK-1733 SK-2308 SK-6651 SK-1738 F4555 F0125 F7175 SK-1735 SK-1736 SK-1737 SK-1733-10 SK-2092 109059-01 DESCRIPTION RELAY, Speed Up BRACKET SOLENOID, Speed Up, Assembly SOLENOID Only CLAMP YOKE, Clamp SCREW, Set, Socket Head, 10-32 X 1/4” SCREW, Cap, 5/16” X 7/8” UNF WASHER, Flat, 5/16” LEVER SCREW, Cap, Drilled CLAMP CABLE, Speed Up SWITCH, Toggle, Dash (Black) DECAL, Solenoid Instruction QTY. 1 1 1 1 1 AR 2 1 1 1 1 1 1 1 1 SECTION 8 SPEED UP (AIR OPERATED) 1 16 2 3 13 5 4 11 18 19 14 11 12 10 17 9 11 15 20 7 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 17 DESCRIPTION QTY. 30138 39217 102653 @0044 39928 39923 16667 39996 18963 18965 18964 F4555 SK-1733-10 SR-6651 SK-1737 202858 SK-1738 36860 102654 102653 104882 102655 102791 SK-1738 VALVE, Pressure Protection CONNECTOR CONNECTOR TEE, 1/4" NPT ELBOW TUBING, 1/4" Nylon VALVE, Solenoid MUFFLER CYLINDER, Air BRACKET COUPLER SCREW, Set, Socket Head, 10-32 X 1/4" UNF CABLE, Speed Up CLAMP CLAMP, Cable CLAMP, Cable CLAMP, Yoke NIPPLE, Hex, 1/4" CYLINDER, Air FITTING, Air Cylinder FITTING, Air Cylinder, 1/16" NPT VALVE, Solenoid NIPPLE, Hex CLAMP, Yoke 1 2 2 1 3 10 Ft 1 1 1 1 1 AR 1 AR 1 1 AR 1 1 1 1 1 1 AR 203141 203140 CYLINDER & Valve Assembly, (Includes Items 14-16 & 18) KIT, Air Operated, Speed Up, (Includes Items 1-2, 5 & 9) 1 1 8-8 SECTION 9 8,000 LB. WINCH ASSEMBLY 6 1 4 2 3 4 5 REF. NO. PART NO. 1 2 3 4 5 6 9-1 DESCRIPTION QTY. 100375 101770 100356 210879 17718 307250 WINCH MOTOR CONNECTOR, Male, O-Ring HOSE ELBOW ASSEMBLY, Cable 1 1 2 2 2 1 211133 307013 406710 17718 BRACKET, BRACKET, BRACKET, BRACKET, 1 1 2 2 Winch Winch Winch Winch Frame, Frame, Frame, Frame, Rear (Not Shown) Front (Not Shown) Side (Not Shown) Support, Vertical (Not Shown) SECTION 9 9-2 SECTION 9 8,000 LB. WINCH 100375 AND MOTOR 101770 2 1 3 4 5 6 21 7 10 11 15 14 26 13 12 20 18 19 17 16 8 7 9 36 30 29 28 31 31 32 39 13 38 14 34 35 37 9-3 32 33 11 27 26 25 23 24 22 SECTION 9 8,000 LB. WINCH 100375 AND MOTOR 101770 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 N/A 100665 100674 100673 F4725 100663 100676 100669 DESCRIPTION QTY. 100670 100667 SCREW, Set, 1/4" X 1/2" UNC HOUSING, Clutch BUSHING COLLAR SCREW, Set, 3/8" X 1/2" UNC DRUM, Cable KIT, Key SHAFT, Cable Drum SEAL, Oil (Included In Seal Kit 100680) CASE, Gear PLUG BUSHING BEARING GASKET (Included In Seal Kit 100680) SEAL (Included In Seal Kit 100680) KIT, Gasket & Seal, (Includes Items 9, 14-16 and 37) SCREW, Cap, Socket Head, 1/4" X 1 1/4" UNC BEARING, Roller SHAFT LINK, Drive SEAL (Included In Seal Kit 100682, Items 20 and 28) COVER PLATE, Pressure STATOR, Roller PIN, Aligning PLATE, Wear BEARING, Thrust KEY, Woodruff SEAL, Dust, (included In Seal Kit 100682, Items 20 and 28) COUPLER, Motor Shaft ADAPTER, Motor Mount SCREW, Cap, 1/4" X 3/4" UNC WASHER, Lock, 1/4" COVER, Gear Case GEAR COLLAR BUSHING GASKET (Included In Seal Kit 100680) WORM, Shaft HUB, Bearing 1 3 2 2 1 1 1 4 2 1 1 3 1 1 1 1 1 2 1 1 1 1 12 2 1 1 1 1 1 1 1 100375 101770 WINCH, Assembly MOTOR, Assembly 1 1 102278 102259 100672 100681 100680 102265 100684 N/A N/A N/A N/A N/A N/A 102264 102267 100675 100666 100664 100668 100679 100671 1 1 1 1 1 1 1 1 9-4 SECTION 9 12,000 LB. WINCH ASSEMBLY 1 3 2 6 4 5 REF. NO. PART NO. 1 2 3 4 5 6 9-5 100596 100597 210877 210869 108807 406710 307013 211133 210700 307250 100258 100255 DESCRIPTION QTY. WINCH MOTOR HOSE TUBE, Hose to Connector (Not Shown) CONNECTOR BRACKET, Winch Frame, Side BRACKET, Winch Frame, Front (Not Shown) BRACKET, Winch Frame, Rear (Not Shown) BRACKET, Winch Frame Support, (Not Shown) ASSEMBLY, Winch Cable HOSE, Drain, 5/8” ID (Not Shown) CONNECTOR, Drain Line (Not Shown) 1 1 2 2 2 2 1 1 2 1 30 FT 2 SECTION 9 HYDRAULIC MOTOR - 100597 12 3 4 5 6 7 8 9 10 13 14 15 11 2 1 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NSS NSS NSS 41363 41364 NSS 41362 NSS @0139 41366 100597 DESCRIPTION SCREW, Cap, Socket Head, 5/8” X 2 3/4” UNC END CAP (Not Sold Separately) O-RING (Included in 41366 Seal Kit) ASSEMBLY, Cam Ring and Rotor (Not Sold Separately) ASSEMBLY, Front Plate O-RING (Included in 41366 Seal Kit) SEAL (Included in 41366 Seal Kit) SNAP RING BEARING SHAFT SNAP RING BODY (Not Sold Separately) SEAL (Included in 41366 Seal Kit) WIPER (Included in 41366 Seal Kit) KEY KIT, Seal (Includes Items 3, 6-7 and 13-14) MOTOR, Assembly QTY. 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 9-6 SECTION 9 12,000 LB. WINCH - 100596 1 2 28 27 4 3 26 5 25 11 9 12 13 10 8 7 6 23 8 6 24 10 14 15 16 22 21 17 18 20 19 10 18 17 9-7 SECTION 9 12,000 LB. WINCH - 100596 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 DESCRIPTION 16170 NSS 102320 102311 NSS 102307 102313 102306 102314 F0325 102315 NSS F6425 102296 NSS F0150 F7775 @0208 102297 102301 NSS NSS 102309 102305 102308 102322 F4725 102324 102325 FITTING, Grease BRACKET, End Bearing KEY BREATHER REDUCER, Breather BEARING SEAL GASKET ADAPTER SCREW, Cap, 3/8” X 1 1/4” UNC COUPLING PLATE, Adapter SCREW, Cap, Socket Head, 5/8” X 2” UNC GASKET COVER SCREW, Cap, 5/16” X 1” UNC WASHER, Lock, 5/16” PLUG, Pipe, 1/2” NPT BUSHING GEAR HUB, Gear HOUSING, Gear KEY CAP, Bearing WORM GEAR DRUM SCREW, Set, 3/8” X 1/2” UNC BUSHING BUSHING 100596 ASSEMBLY, Winch QTY. 1 1 2 1 1 2 1 2 1 18 1 1 2 1 1 8 8 2 2 1 1 1 1 1 1 1 1 1 1 1 9-8 SECTION 9 LATCH AND GUIDE EAR ASSEMBLY, Before ALPHA/BETA S/N 4046 DELTA S/N 5052 1 2 3 5 4 6 23 7 13 8 9 10 11 12 22 14 16 19 18 17 20 21 9-9 15 SECTION 9 LATCH AND GUIDE EAR ASSEMBLY, Before ALPHA/BETA S/N 4046, DELTA S/N 5052 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 307104 203379 200578 203178 F0979 F3325 F7375 407013 602231 407018 407017 307364 211211 15016 211331 602232 407012 211189 108669 15016 100146 102382 100146 100028 210737 F0981 F3325 F7350 41876 DESCRIPTION WELDMENT, Light Guard WELDMENT, Sleeve Support PIPE, Container Stop PAD, Clamping SCREW, Cap, 1/2” X 1 1/2” UNC NUT, Nylock, 1/2” UNC WASHER, Flat, 1/2” GUIDE EAR, Left Hand WELDMENT, Trunnion, Left Hand WELDMENT, Sill Extension (Includes Items 8 and 9) EXTENSION, Load Sill END CAP, Sill Extension WELDMENT, Pin and Link PIN, Link STOP GUARD, Hasp WELDMENT, Trunnion, Right Hand GUIDE EAR, Right Hand ARM, Latch SPRING PLUNGER PIN (Manual Container Attachment) CLEVIS, Double (Manual Container Attachment) CHAIN (Manual Container Attachment) LINK, Clevis HOOK (Manual Container Attachment) PIVOT, Arm SCREW, Cap, 1/2” X 1 1/2” UNC NUT, Nylock, 1/2” UNC WASHER, Flat, 1/2” WASHER QTY. 2 2 1 2 4 4 4 1 1 1 1 2 2 2 2 1 1 2 2 4 2 2 2 2 2 2 2 2 2 9-10 SECTION 9 LATCH AND GUIDE EAR ASSEMBLY, After ALPHA/BETA S/N 4045, DELTA S/N 5051 1 2 3 5 4 6 21 7 11 8 9 10 12 20 14 17 16 15 18 19 9-11 13 SECTION 9 LATCH AND GUIDE EAR ASSEMBLY, After ALPHA/BETA S/N 4045, DELTA S/N 5052 REF. NO. PART NO. 1 2 3 4 5 6 307104 203379 200578 203178 F0979 F3325 F7375 602243 602231 7 8 9 10 11 12 211197 602218 211211 15016 211331 604244 602232 13 14 15 16 17 18 19 20 21 211197 602255 108669 15016 100146 102382 100146 100028 602220 F1750 F3730 DESCRIPTION WELDMENT, Light Guard WELDMENT, Sleeve Support PIPE, Container Stop PAD, Clamping SCREW, Cap, 1/2” X 1 1/2” UNC NUT, Nylock, 1/2” UNC WASHER, Flat, 1/2” GUIDE EAR, Left Hand WELDMENT, Trunnion, Left Hand (Includes Latch Assembly) GUSSET EXTENSION, Load Sill WELDMENT, Pin and Link PIN, Link STOP GUARD, Hasp GUIDE EAR, Right Hand WELDMENT, Trunnion, Right Hand (Includes Latch Assembly GUSSET ARM, Latch (Standard) SPRING PLUNGER PIN (Manual Container Attachment) CLEVIS, Double (Manual Container Attachment) CHAIN (Manual Container Attachment) LINK, Clevis HOOK (Manual Container Attachment) PIVOT, Ear SCREW, Cap, 3/4” X 2 1/2” UNC NUT, Lock, 3/4” UNC QTY. 2 2 1 2 4 4 4 1 1 1 1 2 2 2 1 1 1 2 2 4 2 2 2 2 4 2 2 9-12 SECTION 9 CONTAINER PUSH BAR (CPB) 8 6 5 7 10 4 9 3 8 2 11 1 9 12 18 19 13 14 17 15 16 9-13 SECTION 9 CONTAINER PUSH BAR (CPB) REF. NO. PART NO. 1 407027 307351 307352 602603 602602 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 306083 307365 104389 211241 108777 211240 100137 108950 210787 210788 18268 210786 PO-205 211230 F1630 F8075 407028 PO-421 F0258 F7875 PO-420 602333 F0950 F7975 602335 307404 211217 15269 DESCRIPTION WELDMENT, Container Lift (Includes Arms and Lift Bar) WELDMENT, Arm, Left Hand (Standard) WELDMENT, Arm, Right Hand (Standard) WELDMENT, Arm, Left Hand (Extended for Tippers) WELDMENT, Arm, Right Hand (Extended for Tippers) END, Lift Tube (Mitered) LIFT TUBE ELBOW, 90 Degree, O-RING HOSE, Cylinder, Rod End ELBOW, 45 Degree, O-RING HOSE, Cylinder, Case End FITTING, Bulkhead (Not Shown) SUPPORT, Hose, Twin (Not Shown) TUBE (For Rod End of Cylinders) TUBE (For Case End of Cylinders) FITTING, Union Tee TUBE (From Tee Fitting to Valve) COVER, Pivot, Lower SPACER, Lower Pivot SCREW, Cap, 3/4” X 1 1/2” UNC WASHER, Lock, 3/4” CYLINDER, Container Lift RETAINER, Pin SCREW, Cap, 3/8” X 3/4” UNC WASHER, Lock, 3/8” PIN, Pivot COVER, Pivot SCREW, Cap, 1/2” X 1 1/4” UNC WASHER, Lock, 1/2” PIN, Pivot, Upper PLATE, Upper Pivot GUSSET, Pivot to Guide Ear (Not Shown) BEARING QTY. 1 1 1 1 1 2 1 2 2 2 2 4 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 9-14 SECTION 9 CONTAINER LIFT CYLINDER (CLC) 3 7 11 1 12 1 10 9 8 6 5 3 4 2 2 14 13 15 3 1 17 16 18 19 9-15 SECTION 9 CONTAINER LIFT CYLINDER (CLC) REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 DESCRIPTION QTY. 101864 101701 301451 202218 101702 202988 F0022 F7750 301921 F0100 F7200 F7775 F2850 F1725 F8075 F3650 406582 41861 F0960 F7975 202967 202516 F0900 402088 16170 202989 F0022 F7750 301803 100308 211245 306078 WASHER, Thrust BUSHING SHEAVE, Large (With 101701 Bushing) SHEAVE, Small (With 101702 Bushing) BUSHING PIN, Large Sheave SCREW, Cap, 1/4” X 3/4” UNF WASHER, Lock 1/4” WELDMENT, Cover SCREW, Cap, 5/16” X 7/8” UNC WASHER, Flat, 5/16” WASHER, Lock, 5/16” NUT, Hex, 5/16” UNC SCREW, Cap, 3/4” X 2” UNC WASHER, Lock, 3/4” NUT, Hex, 3/4” UNC CYLINDER, Winch STRAP, Cylinder SCREW, Cap, 1/2” X 1 1/4” UNC WASHER, Lock 1/2” PIN, Sheave WELDMENT, Pivot SCREW, Socket Head, 1/2” X 1” UNC WELDMENT, Enclosure, Cylinder FITTING, Grease WELDMENT, Pin, Small Sheave SCREW, Cap, 1/4” X 3/4” UNC WASHER, Lock, 1/4” ASSEMBLY, Cable, 56 FT CLAMP, Cable ASSEMBLY, Roller Guide, Upper ASSEMBLY, Roller, Lower 3 3 3 2 2 1 3 3 1 4 8 4 4 1 1 1 1 1 2 2 1 1 2 1 5 2 3 3 1 3 1 1 305510 ASSEMBLY, Container Lift Cylinder 1 9-16 SECTION 9 CONTAINER LIFT CYLINDER HYDRAULICS 1 9 6 7 8 5 2 4 3 1 1 2 1 10 12 11 13 REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 9-17 18258 17718 306279 108108 107851 602895 940112 306073 16214 306286 F1076 F3325 107853 17652 306043-02 DESCRIPTION CONNECTOR, Straight Thread ELBOW TUBE, Assembly VALVE, Check, Orifice UNION, Straight Thread, O-Ring CARTRIDGE, Flow Control, Extend (Upper) CARTRIDGE, Flow Control, Retact (Lower) VALVE, Flow Regulator (With Cartridges) CONNECTOR, Straight Thread TUBE, Assembly SCREW, Cap, 1/2” X 2 3/4” UNC NUT, 1/2” UNC, Nylock ELBOW, 90 Degree, O-Ring ELBOW, 90 Degree, O-Ring HOSE QTY. 5 2 1 1 1 1 1 1 1 1 2 2 1 1 2 SECTION 9 9-18 SECTION 9 TIPPER HYDRAULICS - DUAL TIPPERS 1 14 15 2 13 ET INL T P2 LE P1 OUT 1 11 3 4 5 12 METRO IN A OUT PB B 6 9 8 11 10 9-19 7 SECTION 9 TIPPER HYDRAULICS - DUAL TIPPERS REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 102719 603362 306009-05 5644-1616 104844 102865 605070 2722-0302 F6670 605061 605062 17782 106558 305438-02 100267-02 209657-04 100268-02 F0205 109048 107631-02 107908-03 209656-03 107907-03 107630-02 F0031 5615-0006 5632-0006 107076 104844 DESCRIPTION ELBOW, 90 Degree, #16-20 VALVE, Diverter, Dual HOSE, Assembly, Main Supply (Not Shown) ADAPTER, #16 CONNECTOR, #6-6 VALVE, Directional Control LINK, Spool Lever PIN, Clevis PIN, Cotter, 1/16” X 3/4” WELDMENT, Lever, LH WELDMENT, Lever, RH GREASE ZERK ELBOW, 45 Degree, #6 HOSE, Assembly PLATE, Twin Weld CUSHION, Twin, 3/4” OD (Set of Two) COVER, Plate, Twin SCREW, Cap, 5/16” X 1 3/4” UNC HOSE, Assembly PLATE, Twin Weld PLATE, Safety CUSHION, Twin, 3/4” OD, Tube (Set of Two) BOLT, Stacking PLATE, Cover SCREW, Cap, 1/4” X 1 1/2” UNC ELBOW, 90 Degree TEE, #6 PLUG, #16-6 CONNECTOR, #6 - 6 QTY. 2 1 1 1 2 2 4 4 4 1 1 2 4 4 8 8 8 8 4 2 4 4 4 2 4 3 1 1 2 9-20 SECTION 9 TIPPER HYDRAULICS - SINGLE TIPPER 1 14 2 15 13 ET INL ET L P1 OUT 11 1 3 4 5 12 METRO IN A OUT PB B 6 9 8 11 10 9-21 7 SECTION 9 TIPPER HYDRAULICS - SINGLE TIPPER REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 102719 603360 306009-05 5644-1616 104844 102865 605070 2722-0302 F6670 605062 17782 106558 305438-02 305438-03 100267-02 209657-04 100268-02 F0205 109048 107631-02 107908-03 209656-03 107907-03 107630-02 F0031 5615-0006 107076 104844 DESCRIPTION ELBOW, 90 Degree, #16-20 VALVE, Diverter, Dual HOSE, Assembly, Main Supply (Not Shown) ADAPTER, #16 CONNECTOR, #6-6 VALVE, Directional Control LINK, Spool Lever PIN, Clevis PIN, Cotter, 1/16” X 3/4” WELDMENT, Lever GREASE ZERK ELBOW, 45 Degree, #6 HOSE, Assembly (For Right or Left Hand Tipper) HOSE, Assembly (For Center Mount Tipper) PLATE, Twin Weld CUSHION, Twin, 3/4” OD (Set of Two) COVER, Plate, Twin SCREW, Cap, 5/16” X 1 3/4” UNC HOSE, Assembly PLATE, Twin Weld PLATE, Safety CUSHION, Twin, 3/4” OD, Tube (Set of Two) BOLT, Stacking PLATE, Cover SCREW, Cap, 1/4” X 1 1/2” UNC ELBOW, 90 Degree PLUG, #16-6 CONNECTOR, #6 - 6 QTY. 2 1 1 1 2 1 2 2 2 1 1 2 2 2 4 4 4 4 2 1 2 1 2 1 2 1 1 1 9-22 SECTION 9 FIRE EXTINGUISHER OPTION 1 2 6 5 3 4 REF. NO. PART NO. 1 2 3 4 5 6 9-23 604840 604841 604842 604843 605702 F7325 F3190 F0277 F7875 F2975 108172 104507 103641 604786 604866 DESCRIPTION CHANNEL, 15” CHANNEL, 20” CHANNEL, 21 1/2” CHANNEL, 39” WELDMENT, T-Bolt WASHER, Flat, 7/16” NUT, Lock, 7/16” UNC SCREW, Cap, 3/8” X 1” UNC WASHER, Flat, 3/8” NUT, 3/8” UNC BRACKET, Fire Extinguisher EXTINGUISHER, Fire, 10 LB EXTINGUISHER, Fire, 20 LB BRACKET, Extinguisher Mount SUPPORT QTY. 2 2 2 2 3 3 3 4 4 4 1 1 1 1 1 SECTION 9 PAPER BASKET OPTION 1 2 3 4 REF. NO. PART NO. 1 2 3 4 604840 604841 604842 604843 605702 F7325 F3190 2846-0003A 405302 405304 DESCRIPTION CHANNEL, 15” CHANNEL, 20” CHANNEL, 21 1/2” CHANNEL, 39” WELDMENT, T-Bolt WASHER, Flat, 7/16” NUT, Lock, 7/16” UNC STRAP WELDMENT, Basket, 48” WELDMENT, Basket, 35” QTY. 2 2 2 2 4 4 4 AR 1 1 9-24 SECTION 9 TOOL BOX OPTIONS 1 1 2 5 3 4 REF. NO. PART NO. 1 2 3 4 5 9-25 604840 604841 604842 604843 605702 F7325 F3190 605215 601066 601068 F0910 F7975 F3350 DESCRIPTION CHANNEL, 15” CHANNEL, 20” CHANNEL, 21 1/2” CHANNEL, 39” WELDMENT, T-Bolt WASHER, Flat, 7/16” NUT, Lock, 7/16” UNC BRACKET, Tool Box Mount BOX, Tool, 24” BOX, Tool, 36” SCREW, Cap, 1/2” X 1” UNC WASHER, Lock, 1/2” NUT, Hex, 1/2” UNC QTY. 2 2 2 2 4 4 4 2 1 1 4 4 4 SECTION 9 WATER COOLER HOLDER OPTION 1 2 3 4 REF. NO. PART NO. 1 2 3 4 604840 604841 604842 604843 605702 F7325 F3190 35384 104172 DESCRIPTION CHANNEL, 15” CHANNEL, 20” CHANNEL, 21 1/2” CHANNEL, 39” WELDMENT, T-Bolt WASHER, Flat, 7/16” NUT, Lock, 7/16” UNC WELDMENT, Water Cooler Holder HOOK, Double End Snap Lock QTY. 2 2 2 2 4 4 4 1 1 9-26 SECTION 9 SIDE LADDER OPTION 1 2 4 3 REF. NO. PART NO. 1 2 3 9-27 15251 601302 601303 F1780 F7475 F3675 DESCRIPTION HANDLE, Grab BRACKET, Ladder WELDMENT, Ladder SCREW, Cap, 3/4” X 2 1/2” UNC WASHER, Flat, 3/4” NUT, Nylock, 3/4” UNC QTY. 1 1 1 2 2 2 SECTION 9 9-28 SECTION 10 SERVICE TOOLS GENERAL The Service Tools shown in this section will be required for some service and repair procedures. These tools are available from your local authorized Leach Distributor. The actual use of each tool is described in Section 9, Service and Repair, of the appropriate service manual. 1 2 4 3 5 6 10-1 SECTION 10 SERVICE TOOLS NO. PART NO. DESCRIPTION EXPLANATION 1 30522 Pressure Gauge To Measure System Pressure 2 100368 Snap Connector Quick Coupling For Pressure Gauges 3 T-SK-793-100-3 Pin Puller Remove Pivot Pins 4 103081 O-Ring Kit Various Size O-Rings 5 T-SR-9541-20 Pump Shaft Seal Tool Install Seal 6 970004 Plunger Tool Remove/Install Spring Loaded Plungers On Rear Loader Container Attachments Not Shown 900015 Test Block To Test Packer Section Circuit Relief 10-2 CUSTOMER SUPPORT MANUAL/LITERATURE ORDER FORM SHIP TO: __________________________ __________________________ __________________________ __________________________ LEACH INTERNAL USE ONLY ORDERED BY: DATE ORDERED: DATE SHIPPED: NO. TITLE Current Production Units 2RII QTY. 105313 2RII PARTS, OVER 16000 105318 2RII SERVICE, OVER 16000 105319 2RII OPERATORS., OVER 16000 ALPHA/BETA/DELTA 105325 PARTS, OVER 3500 105282 SERVICE, OVER 3500 105283 OPERATORS, OVER 3500 951134-5 ALPHA COLOR SPECIFICATIONS 9511134-8 BETA COLOR SPECIFICATIONS 9511134-7 DELTA COLOR SPECIFICATIONS 9603134-2 AL/BE SUGGESTED SPECS 9603134-3 DELTA SUGGESTED SPECS _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ _______ Other Publications 105305 105309 105308 42495293 961134-5 9603134-1 105286 105321 105605 2" LEACH BINDER REARLOADER PRE-OP GUIDELINE ALL REARLOADER PARTS, SERVICE AND OPERATORS CD-ROM PAINT COLOR CHART LEACH COLOR SPECIFICATIONS LEACH SUGGESTED SPECIFICATIONS REARLOADER MOUNTING MANUAL REARLOADER CONTAINER HANDLING SYSTEMS CHASSIS REQUIREMENTS MANUAL _______ _______ _______ _______ _______ _______ _______ _______ _______ Send this form by Fax or Mail to: Leach Company Attention Service Department P.O. Box 2608 Oshkosh, WI 54903-2608 Fax: (920) 231-2712 NO. TITLE Previous Production Units QTY. 105291 105615 105546 105549 105567 105544 105600 105601 2RII PARTS, 9719-16000 2RII SERVICE, 9719-16000 2RII PARTS, 8993-9718 2RII SERVICE, 8993-9718 2RII PARTS, 6972-8993 2RII SERVICE, 6972-8993 2RII PARTS, 0001-6972 2RII SERVICE, 0001-6972 _______ _______ _______ _______ _______ _______ _______ _______ 105557 105556 105565 105563 ALPHA PARTS, 2140-3500 ALPHA SERVICE, 2140-3500 BETA PARTS, 0001-2139 BETA SERVICE, 0001-2139 _______ _______ _______ _______ 105295 105297 105296 105616 105596 MILLENIUM PARTS MILLENIUM SERVICE MILLENIUM OPERATORS FL-104 SERIES B PARTS FL-104 SERIES B SERVICE _______ _______ _______ _______ _______ 105590 LSAFE SAFETY BOOKLET _______ SAFETY WALL POSTERS(6 PER SET)_______ REWARD! ALPHA BETA DELTA PARTS MANUAL Alpha • Beta • Delta Alpha • Beta • Delta Service Manual Operators Manual Over Serial Number 3500 Over Serial Number 3500 This Book is Printed on Recycled Paper This Book is Printed on Recycled Paper Part No. 105283 Part No. 105282 Over Serial Number 3500 BUILDING THE BEST One genuine Leach hat to the first person to notify us of an error in any of our publications! If you find what you believe to be an error in any of our publications, please complete the requested information and return the form to us by fax or mail. If you are the first, you will receive a hat by return mail. I believe I found an error: In the ______________________________________________________________manual Part No. __________________________________________________________________ Page(s) __________________________________________________________________ It should say ______________________________________________________________ Name ____________________________________________________________________ Address __________________________________________________________________ City, State, ZIP Code ________________________________________________________ Return this form to: Thanks for your help! Leach Company Service Department P. O. Box 2608 Oshkosh, WI 54903-2608 Fax (920) 231-2712 2737 Harrison Street Oshkosh, Wisconsin 54901 (920) 231-2770 (920) 231-2712 FAX Please visit our website: www.LeachUSA.com PRINTED IN U.S.A. C March 8, 2002 Part Number 105325