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Download PARTS MANUAL TW50 Engine HP81485U
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HP81485U HP81485U 404C-22 2006/09/12 The information given within this parts book was correct at the time of printing and is subject to change without notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance manual. Always refer to your local Perkins outlet before purchasing any parts Subject to any existing rights of third parties, the information given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company. Contents 1. Introduction Pg. 4 2. How To Use Your Parts Book Pg. 4 3. Engine Breakdown Pg. 5 4. Symbol Descriptions Pg. 9 5. Parts Lists & Illustrations Pg. 11 6. Parts Index Pg. 124 Introduction The build list of your engine, found on the front page of this parts book, provides a unique reference to the components fitted to your engine; therefore this parts book is only applicable to this particular engine Always quote your build list and engine serial number when contacting your Perkins outlet. How to use your Parts Book This parts book has been designed to provide you with all the information you need to identify parts to service your engine. There are several features within the book to make it easy to find the parts you require. Front Page This lists your build list number and the date of publication of this book Symbol Descriptions Provides a quick reference guide to the symbols used within the book. Engine Breakdown Use this to identify all the major sections of your engine and the relevant pages within the book. Parts Lists & Illustrations This section shows each major section of your engine broken down into individual part numbers along with an associated illustration for identifying the parts you require. The illustrations used in this parts book are representational only and should only be used for identification purposes. For fitting instructions please refer to your engine Service Manual. Parts Index Using either the part number or description of the part you require this section will help you locate the page within the Parts Lists & Illustrations section where the part appears. Engine Breakdown Section Page Section Page Long Engine ACEH0821 11 Timing Case C6UH 37 Cylinder Block A6AH 13 Timing Case C6UH 39 Crankshaft & Bearings A6AH 15 Timing Case C6UH 41 Connecting Rods A6AH 17 Camshaft & Gears C6UH 43 Pistons & Rings A6AH 19 Fuel Injection Pump D6AH 45 Cylinder Head Assembly B6AH 21 High Pressure Fuel Pipes D6AH 47 Rocker Shaft Assembly B6AH 23 Atomisers D6AH 49 Timing Case C6AH 25 Fuel Injection Pump D6MH 51 Timing Case C6AH 27 High Pressure Fuel Pipes D6MH 53 Timing Case C6AH 29 Atomisers D6MH 55 Stop Solenoid Control C6AH 31 Fuel Injection Pump D6QH 57 Camshaft & Gears C6AH 33 High Pressure Fuel Pipes D6QH 59 Timing Case C6UH 35 Atomisers D6QH 61 Page 5 Engine Breakdown Section Page Section Page Cold Start System E6AK 63 Starter Group K6EK 89 Fan Drive F4DK 65 Starter Group K6EK 91 Water Pump F6AH 67 Exhaust Manifold Group L6BK 93 Thermostat & Housing F6AH 69 Alternator N6GH 95 Pulleys F8CH 71 Engine Lifting O6AK 97 Sump G6BH 73 Auxiliary Drive P6AH 99 Oil Filter G6BH 75 Instrumentation Q6AH 101 Oil Leak-Off Pipes G6BH 77 Instrumentation Q6QH 103 Rotor G6BH 79 Cylinder Head Cover S6BH 105 Fuel Filter H6GK 81 Electrical Z3AH 107 Pipes H6GK 83 Lift Pump H7CK 85 Back End Group J6LK 87 Page 6 Engine Breakdown Section Page Electrical Z3FH 109 Electrical Z5EK 111 Miscellaneous Z6AK 113 Miscellaneous Z6AK 115 Miscellaneous Z6CK 117 Miscellaneous Z6DK 119 Joints & Gaskets - Complete Service Kit SCKH0016 121 Joints & Gaskets - Complete Service Kit SCKH0017 123 Page 7 Engine Breakdown Page 8 Symbols and Notes Symbol Description A From Engine Number B Upto Engine Number C Repairs and Replaces D See Appropriate Section - Reference Number E Alternative F Order G Remanufactured Part H New for Old Part I Number of Teeth J Thickness K Bottom L Top M Left Hand N Right Hand O Reference for Detailed Breakdown P Other Service Options Available Q Cylinder Number R See History Section Page 9 Long Engine Plate A ACEH0821 1 Long Engine Moteur Long Langer Motor Motor Largo Motore Completo Page 10 Long Engine Plate A ACEH0821 Item Part No. 1 HP30821U References Qty. 1 Description LONG ENGINE - ASSEMBLY Notes (A) Footnotes (A) Order parts book HP30821UPB for details Page 11 Cylinder Block Plate A A6AH 25 8 24 2 15 22 13 6 21 16 26 4 23 18 19 5 11 7 29 10 30 3 9 20 17 1 12 14 27 28 31 Page 12 Cylinder Block Plate A A6AH Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No. 110103410 064210025 064210040 064210040 064210040 064100045 064400010 198466010 198466010 198466010 198466020 198466020 198466940 198466920 198466920 050209083 198517222 References F LONG ENGINE P R a. 18 042309017 19 042309018 20 165296132 21 040106203 22 030309005 23 030500616 24 030500612 25 030501025 26 010109441 27 165166221 28 165996590 29 012110635 30 012110660 31 011310612 Service Options 17 17 198517226 198517229 J (-)0.25MM J (-)0.50MM Qty. Description 1 2 3 1 1 1 1 1 1 1 1 1 3 1 1 1 1 BLOCK PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG SEAL - REAR END OIL BUSH 1 1 1 1 2 2 2 2 3 1 1 1 1 2 NEEDLE BEARING NEEDLE BEARING SHAFT BALL BEARING PIN DOWEL DOWEL DOWEL STUD PLATE GASKET - TIMING CASE STUD STUD SCREW 1 1 BUSH BUSH 1 BUSH Notes History a. 17 198517550 Page 13 Crankshaft & Bearings Plate A A6AH 1 2 4 3 5 23 27 24 18 6 22 19 7 13 26 17 14 25 8 21 12 28 9 20 16 15 11 10 Page 14 29 Crankshaft & Bearings Plate A A6AH Item Part No. 1 115256750 2 3 115276200 4 030509020 5 198586140 6 199266210 7 199266200 8 110156360 9 10 11 030500612 12 010109406 13 110156370 14 15 16 030500612 17 010109406 18 110156380 19 20 21 030500612 22 010109406 23 110156390 24 25 26 030500612 27 010109406 28 011511070 29 010700860 Service Options 5 5 198586160 198586150 References F 115256750 Q 1 F 110156360 F 110156360 Q 2 F 110156370 F 110156370 Q 3 F 110156380 F 110156380 Q 4 F 110156390 F 110156390 J (-)0.50MM J (-)0.25MM Qty. Description 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 3 1 CRANKSHAFT KIT CRANKSHAFT CRANKSHAFT GEAR KEY MAIN BEARING KIT THRUST WASHER THRUST WASHER HOLDER CAP CAP DOWEL SCREW HOLDER CAP CAP DOWEL SCREW HOLDER CAP CAP DOWEL SCREW HOLDER CAP CAP DOWEL SCREW SCREW BOLT 1 1 MAIN BEARING KIT - O/S MAIN BEARING KIT - O/S Notes (A) (A) (A) Footnotes (A) BEARINGS ARE PRE-FINISHED Page 15 Connecting Rods Plate A A6AH 1 2 4 5 3 6 7 Page 16 Connecting Rods Plate A A6AH Item Part No. 1 2 3 4 5 6 7 115026330 References F 115026330 F 115026330 198517265 115176140 020109120 198586170 Qty. 4 1 1 4 2 2 4 Description CON ROD ASSEMBLY ROD CAP SMALL END BUSH CON ROD BOLT CON ROD NUT BIG END BEARING KIT Notes (A) Footnotes (A) BEARINGS ARE PRE-FINISHED Page 17 Pistons & Rings Plate A A6AH 1 3 2 5 Page 18 4 6 Pistons & Rings Plate A A6AH Item Part No. 1 2 3 4 5 6 115017491 115107970 115326220 036500028 036500028 References R a. F 115017491 Qty. Description 1 1 1 4 4 4 PISTON AND RING KIT PISTON PISTON RING KIT GUDGEON PIN CIRCLIP CIRCLIP 4 PISTON AND RING KIT Notes History a. 1 115017490 Page 19 Cylinder Head Assembly Plate A B6AH 22 21 10 9 20 1 7 15 14 11 8 6 2 13 16 19 3 12 18 5 17 Page 20 4 Cylinder Head Assembly Plate A B6AH Item Part No. 1 111017930 2 3 110136390 4 120166350 5 120176360 6 120406050 7 120406070 8 198216700 9 120226070 10 120186080 11 064200030 12 064200030 13 064200025 14 064200025 15 064200018 16 064200010 17 18 012110645 19 012110860 20 111136480 21 111136490 22 120216040 Service Options 17 17 111147590 111147580 References F 111017930 F SERVICE OPTION Qty. Description 1 1 4 4 4 4 4 8 16 8 3 3 3 3 7 3 1 2 2 14 4 8 CYLINDER HEAD ASSEMBLY CYLINDER HEAD KIT INSERT INTAKE VALVE EXHAUST VALVE VALVE SPRING SEAT SEAL - VALVE STEM VALVE SPRING VALVE COLLET CAP PLUG PLUG PLUG PLUG PLUG PLUG GASKET - CYLINDER HEAD STUD STUD SCREW SCREW CAP 1 1 GASKET - CYLINDER HEAD GASKET - CYLINDER HEAD Notes (A) (B) 0.5 MM 0.4 MM Footnotes (A) EXHAUST (B) INLET Page 21 Rocker Shaft Assembly Plate A B6AH 13 12 1 5 8 9 6 10 7 4 3 2 14 11 15 Page 22 Rocker Shaft Assembly Plate A B6AH Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 120036821 120316201 052109076 120356131 120356141 198217170 199486220 020109076 199280300 120996130 012109044 023100010 120456310 120116160 References R a. F 120036821 Qty. Description 1 1 2 2 8 8 6 16 16 12 1 4 4 8 8 ROCKER BOX ROCKER BOX ROCKER SHAFT SEAL - O RING ROCKER ARM ASSEMBLY ROCKER ARM ASSEMBLY ROCKER SHAFT SPRING ADJUSTING SCREW NUT WASHER SEAL - ROCKER BOX STUD NUT PUSHROD TAPPET 1 ROCKER BOX ASSEMBLY Notes INLET EXHAUST History a. 1 120036830 Page 23 Timing Case Plate A B U909865L C6AH 6 3 2 5 8 7 4 Page 24 Timing Case Plate A B U909865L Item Part No. 2 3 4 5 6 7 8 011310660 011310680 011310645 023100006 165996600 012110645 023100006 C6AH References R a. Qty. Description 3 2 6 1 1 1 1 SCREW SCREW SCREW NUT GASKET - TIMING CASE COVER STUD NUT 1 GASKET - TIMING COVER Notes History a. 6 165996550 Page 25 Timing Case Plate B B U909865L C6AH 9 6 7 8 5 30 10 23 22 11 4 24 17 12 3 21 20 18 19 1 31 16 28 15 14 13 29 27 26 25 Page 26 Timing Case Plate B B U909865L Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Part No. 165106350 030300414 125046350 131046440 198217320 198216731 125156170 052100070 036800008 125416020 010110630 023100006 125116141 052100030 036800005 125976120 011310616 2318A207 2315C039 2648A120 198216760 125176150 020700008 026200008 125156180 036800006 052100050 030300414 198636160 031100004 TPN830 C6AH References D FOLLOWING D FOLLOWING Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 1 1 2 1 1 1 1 1 1 1 1 Description Notes TIMING GEAR CASE PIN LEVER ANGLEICH SWITCH SPRING SPRING ARM SEAL - O RING SNAP RING LEVER SCREW NUT SHAFT SEAL - O RING CIRCLIP STAY SCREW NUT SCREW NUT STOP SPRING STOP LEVER NUT WASHER ARM CIRCLIP SEAL - O RING PIN SEAL - FRONT END OIL PIN PLUG Page 27 Timing Case Plate D B U909865L C6AH 4 5 3 2 1 Page 28 Timing Case Plate D B U909865L Item Part No. 1 2 3 4 5 26420462 2315C039 2648A120 C6AH References D FOLLOWING D FOLLOWING Qty. 1 1 1 1 1 Description ANTI-TAMPER CAP SCREW NUT BOLT BOLT ASSEMBLY Notes (A) Footnotes (A) HIGH IDLE SETTING Page 29 Stop Solenoid Control Plate A B U909865L C6AH 7 8 1 5 4 2 6 10 11 3 12 13 14 Page 30 9 Stop Solenoid Control Plate A B U909865L Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. C6AH References 131046410 020109176 025100010 052109100 131466210 198346150 U5MK0619 F U5MK0619 064209053 020109177 131276440 199486330 025100010 020109177 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Notes BOLT ASSEMBLY NUT WASHER SEAL - O RING BOLT CIRCLIP ANTI-TAMPER CAP ANTI-TAMPER CAP END CAP NUT ANTI-TAMPER CAP BOLT WASHER NUT Page 31 Camshaft & Gears Plate A B U909865L C6AH 12 9 10 8 14 11 13 15 7 16 3 2 5 1 17 6 4 Page 32 Camshaft & Gears Plate A B U909865L Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 165026120 C6AH References 198517290 140166170 030509018 198216821 199266180 120026550 F 120026550 040109057 120736081 034100508 120016050 199216320 125256190 199566750 011310612 Qty. 1 1 3 1 3 1 1 1 1 1 1 1 1 1 1 1 2 Description Notes OIL PUMP IDLER GEAR GEAR BUSH ROTOR DOWEL SPRING WASHER CAMSHAFT ASSEMBLY CAMSHAFT BALL BEARING CAMSHAFT GEAR WOODRUFF KEY CAMSHAFT GEAR SPACER TAPPET PLATE SCREW Page 33 Timing Case Plate A A U909866L C6UH 6 1 4 2 5 8 7 3 Page 34 Timing Case Plate A A U909866L Item Part No. 1 2 3 4 5 6 7 8 011310660 011310680 011310645 023100006 165996600 012110645 023100006 C6UH References D FOLLOWING Qty. 1 1 1 1 1 1 1 1 Description Notes TIMING GEAR CASE SCREW SCREW SCREW NUT GASKET - TIMING CASE COVER STUD NUT Page 35 Timing Case Plate B A U909866L C6UH 9 8 6 29 5 7 3 10 23 22 11 4 24 12 21 17 20 30 1 18 16 19 15 2 14 13 28 27 26 25 Page 36 Timing Case Plate B A U909866L Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 22 24 25 26 27 28 29 30 Part No. 165106350 030300414 125046350 131046450 198217670 198217560 125156170 052100070 036800008 125416020 010110630 023100006 125116141 052100030 036800005 125976120 010109600 2318A207 2315C039 2648A120 198216760 020700008 125176180 026200008 125156180 036800006 052100050 198636160 031100004 TPN830 C6UH References D FOLLOWING D FOLLOWING Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 Description Notes TIMING GEAR CASE PIN LEVER ANGLEICH SWITCH SPRING SPRING ARM SEAL - O RING SNAP RING LEVER SCREW NUT SHAFT SEAL - O RING CIRCLIP STAY SCREW NUT SCREW NUT STOP SPRING NUT STOP LEVER WASHER ARM CIRCLIP SEAL - O RING SEAL - FRONT END OIL PIN PLUG Page 37 Timing Case Plate C A U909866L C6UH 4 5 3 2 1 Page 38 Timing Case Plate C A U909866L Item Part No. 1 2 3 4 5 26420462 2315C039 2648A120 C6UH References D FOLLOWING D FOLLOWING Qty. 1 1 1 1 1 Description ANTI-TAMPER CAP SCREW NUT BOLT BOLT ASSEMBLY Notes (A) Footnotes (A) HIGH IDLE SETTING Page 39 Timing Case Plate D A U909866L C6UH 7 8 1 5 4 2 6 10 3 11 12 13 Page 40 9 Timing Case Plate D A U909866L Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Part No. C6UH References 131046410 020109176 025100010 052109100 131466210 198346150 U5MK0619 F U5MK0619 064209053 131276440 199486330 025100010 020109177 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Notes BOLT ASSEMBLY NUT WASHER SEAL - O RING BOLT CIRCLIP ANTI-TAMPER CAP ANTI-TAMPER CAP END CAP ANTI-TAMPER CAP BOLT WASHER NUT Page 41 Camshaft & Gears Plate A A U909866L C6UH 12 9 10 8 14 11 13 15 7 16 4 2 5 1 17 6 3 Page 42 Camshaft & Gears Plate A A U909866L Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 165026120 C6UH References F 165026120 140166170 198517290 030509018 198216821 199266180 120026550 F 120026550 040109057 120736081 034100508 120016050 199216320 125256190 199566750 011310612 Qty. 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 2 Description Notes OIL PUMP IDLER GEAR OIL PUMP IDLER GEAR ROTOR BUSH DOWEL SPRING WASHER CAMSHAFT ASSEMBLY CAMSHAFT BALL BEARING CAMSHAFT GEAR WOODRUFF KEY CAMSHAFT GEAR SPACER TAPPET PLATE SCREW Page 43 Fuel Injection Pump Plate A B 526521M D6AH 8 4 3 1 5 6 2 7 11 10 Page 44 9 Fuel Injection Pump Plate A B 526521M Item Part No. 1 2 3 4 5 6 7 8 9 131010031 D6AH References R a. F 131010031 131246170 131246010 131296255 131296255 010800820 023100008 F SERVICE OPTION P 10 185206420 11 025100016 Service Options 9 9 9 9 9 9 9 131437490 131437730 131437500 131437760 131437510 131437520 131437530 J J J J J J J (+) 0.2MM (+) 0.25MM (+) 0.3MM (+) 0.35MM (+) 0.4MM (+) 0.5MM (+) 0.5MM Qty. Description 1 1 1 1 1 1 3 3 1 FUEL INJECTION PUMP FUEL INJECTION PUMP BOLT CONNECTION WASHER WASHER SCREW NUT SHIM 1 1 SOLENOID WASHER 1 1 1 1 1 1 1 SHIM SHIM SHIM SHIM SHIM SHIM SHIM 1 FUEL INJECTION PUMP Notes (A) History a. 1 131017800 Footnotes (A) FLAT Page 45 High Pressure Fuel Pipes Plate A B 526521M D6AH 3 4 8 5 6 7 Page 46 2 1 High Pressure Fuel Pipes Plate A B 526521M Item Part No. 1 2 3 4 5 6 7 8 131507700 131507710 131507720 131507730 199106021 199106021 023100006 010110625 D6AH References Q Q Q Q R R 1 2 3 4 a. a. Qty. Description 1 1 1 1 3 3 3 3 PIPE - FUEL INJ NO 1 CYL PIPE - FUEL INJ NO 2 CYL PIPE - FUEL INJ NO 3 CYL PIPE - FUEL INJ NO 4 CYL CLAMP CLAMP NUT SCREW 3 3 DAMPER DAMPER Notes History a. 5 6 199106020 199106020 Page 47 Atomisers B 526521M Plate A D6AH 5 3 1 2 4 6 7 Page 48 Atomisers Plate A B 526521M Item Part No. 1 2 3 4 5 6 7 131406490 D6AH References F 131406490 131426230 131426200 131606900 198487450 025100008 Qty. 4 1 1 4 1 1 2 Description Notes ATOMISER BODY SEAL - INJECTOR SEAL - INJECTOR PIPE - LEAK OFF BOLT WASHER Page 49 Fuel Injection Pump Plate A A 526522M B U909865L D6MH 3 8 5 4 1 6 2 10 11 9 7 13 12 Page 50 Fuel Injection Pump Plate A A 526522M B U909865L Item Part No. 1 2 3 4 5 6 7 8 9 10 11 131010031 D6MH References R a. F 131010031 131246170 131246010 131296255 131296255 010800820 023100008 027100008 010700820 F SERVICE OPTION P 12 185206450 13 025100016 Service Options 11 11 11 11 11 11 11 131437490 131437730 131437500 131437760 131437510 131437520 131437530 J J J J J J J (+) 0.2MM (+) 0.25MM (+) 0.3MM (+) 0.35MM (+) 0.4MM (+) 0.5MM (+) 0.5MM Qty. Description 1 1 1 1 1 1 2 3 1 1 1 FUEL INJECTION PUMP FUEL INJECTION PUMP BOLT CONNECTION WASHER WASHER SCREW NUT WASHER SCREW SHIM 1 1 SOLENOID WASHER 1 1 1 1 1 1 1 SHIM SHIM SHIM SHIM SHIM SHIM SHIM 1 FUEL INJECTION PUMP Notes (A) History a. 1 131017800 Footnotes (A) FLAT Page 51 High Pressure Fuel Pipes Plate A A 526522M B U909865L D6MH 3 4 8 5 6 7 Page 52 2 1 High Pressure Fuel Pipes Plate A A 526522M B U909865L Item Part No. 1 2 3 4 5 6 7 8 131507700 131507710 131507720 131507730 199106021 199106021 023100006 010110625 D6MH References Q Q Q Q R R 1 2 3 4 a. a. Qty. Description 1 1 1 1 3 3 3 3 PIPE - FUEL INJ NO 1 CYL PIPE - FUEL INJ NO 2 CYL PIPE - FUEL INJ NO 3 CYL PIPE - FUEL INJ NO 4 CYL CLAMP CLAMP NUT SCREW 3 3 DAMPER DAMPER Notes History a. 5 6 199106020 199106020 Page 53 Atomisers Plate A A 526522M B U909865L D6MH 8 3 1 2 4 5 6 7 Page 54 Atomisers Plate A A 526522M B U909865L Item Part No. 1 2 3 4 5 6 7 8 131406490 D6MH References F 131406490 131426230 131426200 198487450 025100008 025100008 TPN711 Qty. 4 1 1 4 1 2 1 1 Description Notes ATOMISER BODY SEAL - INJECTOR SEAL - INJECTOR BOLT WASHER WASHER PIPE - LEAK OFF Page 55 Fuel Injection Pump Plate A A U909866L D6QH 3 8 5 1 4 6 2 10 11 9 7 13 12 Page 56 Fuel Injection Pump Plate A A U909866L Item Part No. 1 2 3 4 5 6 7 8 9 10 11 131010031 D6QH References F 131010031 131246170 131246010 131296255 131296255 010800820 023100008 027100008 010700820 F SERVICE OPTION P 12 185206450 13 025100016 Service Options 11 11 11 11 11 11 11 131437490 131437730 131437500 131437760 131437510 131437520 131437530 J J J J J J J (+) 0.2MM (+) 0.25MM (+) 0.3MM (+) 0.35MM (+) 0.4MM (+) 0.5MM (+) 0.5MM Qty. Description 1 1 1 1 1 1 2 3 1 1 1 FUEL INJECTION PUMP FUEL INJECTION PUMP BOLT CONNECTION WASHER WASHER SCREW NUT WASHER SCREW SHIM 1 1 SOLENOID WASHER 1 1 1 1 1 1 1 SHIM SHIM SHIM SHIM SHIM SHIM SHIM Notes (A) Footnotes (A) FLAT Page 57 High Pressure Fuel Pipes Plate A A U909866L D6QH 3 4 8 5 6 7 Page 58 2 1 High Pressure Fuel Pipes Plate A A U909866L Item Part No. 1 2 3 4 5 6 7 8 131507700 131507710 131507720 131507730 199106021 199106021 023100006 010110625 D6QH References Q Q Q Q 1 2 3 4 Qty. 1 1 1 1 1 3 3 3 Description Notes PIPE - FUEL INJ NO 1 CYL PIPE - FUEL INJ NO 2 CYL PIPE - FUEL INJ NO 3 CYL PIPE - FUEL INJ NO 4 CYL CLAMP CLAMP NUT SCREW Page 59 Atomisers Plate A A U909866L D6QH 8 3 1 2 4 5 6 7 Page 60 Atomisers Plate A A U909866L Item Part No. 1 2 3 4 5 6 7 8 131406490 D6QH References F 131406490 131426230 131426200 198487450 025100008 025100008 TPN711 Qty. 4 1 1 4 1 2 1 1 Description Notes ATOMISER BODY SEAL - INJECTOR SEAL - INJECTOR BOLT WASHER WASHER PIPE - LEAK OFF Page 61 Cold Start System Plate A E6AK 4 5 3 1 2 Page 62 6 Cold Start System Plate A E6AK Item Part No. 1 2 3 4 5 6 185366190 References F 185366190 F 185366190 185376150 020100004 027100004 Qty. 4 1 1 1 1 1 Description Notes GLOWPLUG GLOWPLUG NUT BAR NUT WASHER Page 63 Fan Drive Plate A F4DK 1 2 Page 64 Fan Drive Plate A F4DK Item Part No. 1 2 145386390 011310620 References Qty. 1 4 Description Notes PLATE SCREW Page 65 Water Pump Plate A F6AH 17 18 16 15 14 13 11 10 19 12 20 3 5 1 7 6 2 4 9 Page 66 8 Water Pump Plate A F6AH Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 145017950 References Description 1 1 3 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 2 2 WATER PUMP WATER PUMP SCREW PLUG PLATE GASKET - WATER PUMP GASKET - WATER PUMP SCREW NUT HOSE CLIP CLIP THERMOSTAT HOUSING GASKET - THERMOSTAT HSG THERMOSTAT CONNECTION SCREW GASKET - THERMOSTAT HSG SCREW NUT 011510820 2 SCREW 145996670 145996710 1 1 JOINT GASKET 1 145017730 1 WATER PUMP d. 16 145226340 1 CONNECTION e. 10 145536050 1 HOSE 015300614 064500030 145146320 145996680 145996920 011310635 023100006 145536051 067100022 067100022 145216380 145996051 145206182 TPN377 011510825 145996930 011310645 023100006 R c. F 145017950 Qty. R b. R e. R d. R a. R b. Notes History a. 17 b. 7 18 c. Page 67 Thermostat & Housing Plate A F6AH 1 Page 68 Thermostat & Housing Plate A F6AH Item Part No. 1 064510060 References Qty. 1 Description Notes PLUG Page 69 Pulleys Plate A F8CH 2 1 Page 70 Pulleys Plate A F8CH Item Part No. 1 2 145337030 080109109 References Qty. 1 1 Description Notes 1 GROOVE WATERPUMP PULLEY V BELT Page 71 Sump Plate A G6BH 9 8 7 6 4 1 5 2 Page 72 3 Sump Plate A G6BH Item Part No. 1 2 3 4 5 6 7 8 9 110708390 010109238 025100016 110996920 010109235 140406360 011310612 140986630 052109076 References R a. Qty. Description 1 2 2 1 30 1 2 1 1 SUMP SCREW WASHER GASKET - SUMP SCREW STRAINER SCREW OIL PIPE SEAL - O RING 1 GASKET - SUMP Notes History a. 4 110996860 Page 73 Oil Filter Plate A G6BH 8 9 5 6 3 7 4 2 1 Page 74 Oil Filter Plate A G6BH Item Part No. 1 2 3 4 5 6 7 8 9 140517050 140546020 110756590 052100100 198416710 011510812 011310612 198436350 052100400 References Qty. 1 1 1 2 1 1 1 1 1 Description OIL FILTER CONNECTION DIPSTICK TUBE SEAL - O RING DIPSTICK SCREW SCREW OIL FILLER CAP SEAL - O RING Notes 429MM Page 75 Oil Leak-Off Pipes Plate A G6BH 2 Page 76 1 3 4 Oil Leak-Off Pipes Plate A G6BH Item Part No. 1 2 3 4 140607020 140996260 140996260 198486780 References Qty. 1 1 1 1 Description Notes OIL PIPE WASHER WASHER BOLT Page 77 Rotor Plate A G6BH 3 4 5 6 2 1 7 8 Page 78 Rotor Plate A G6BH Item Part No. 1 2 3 4 5 140036220 052109078 140166140 140116140 References RELIEF VALVE SEAL - O RING ROTOR COVER SHIM 1 1 1 SPRING COLLAR CIRCLIP (+)0.10MM 1 SHIM (+)0.15MM (+)0.20MM (+)0.50MM 1 1 1 SHIM SHIM SHIM 6 198216720 7 199236540 8 036800010 Service Options 199286150 5 5 5 199286160 199286170 199286180 J P J J J Description 1 1 1 1 1 P F SERVICE OPTION 5 Qty. Notes Page 79 Fuel Filter Plate A H6GK 19 18 17 15 10 16 9 14 11 13 8 12 2 1 3 4 5 6 Page 80 Fuel Filter Plate A H6GK Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No. References 2656613 F 2656613 26560017 F 26560017 26560014 0490786 26560014 010111030 027100010 020900010 026200010 0650204 0920154 2487F001 32184226 0920146 130976620 011510820 026100008 Qty. 1 1 1 1 2 1 2 1 2 2 2 2 2 2 1 1 1 2 2 Description Notes FUEL FILTER ASSEMBLY BOWL FUEL FILTER KIT ELEMENT SEAL SEAL - O RING SEAL BOLT WASHER NUT WASHER PLUG WASHER PLUG PLUG WASHER BRACKET SCREW WASHER Page 81 Pipes Plate A H6GK 5 4 1 3 2 6 7 Page 82 Pipes Plate A H6GK Item Part No. 1 2 3 4 5 6 7 131246290 33811114 067100015 068209227 067100015 131246270 33811114 References R a. Qty. Description 1 1 1 1 1 1 1 PIPE - LOW PRESSURE FUEL OLIVE CLIP FUEL PIPE CLIP FUEL PIPE OLIVE 1 FUEL PIPE Notes History a. 1 TPN449 Page 83 Lift Pump Plate A H7CK 3 1 2 Page 84 Lift Pump Plate A H7CK Item Part No. 1 2 3 165206340 130996140 011310612 References Qty. 1 1 2 Description Notes COVER GASKET - LIFT PUMP SCREW Page 85 Back End Group Plate B J6LK 4 6 5 2 3 7 11 10 8 Page 86 9 1 Back End Group Plate B J6LK Item Part No. 1 2 3 4 5 6 7 115357460 References F REF.1 115376160 010109341 110367580 011511220 011510816 Qty. 1 1 1 6 1 2 10 Description Notes FLYWHEEL FLYWHEEL STARTER RING BOLT PLATE SCREW SCREW Page 87 Starter Group Plate B K6EK 5 1 4 2 Page 88 3 Starter Group Plate B K6EK Item Part No. 1 2 3 4 5 185086600 010301030 020900010 026200010 027100010 References Qty. 1 2 2 2 2 Description STARTER MOTOR SCREW NUT WASHER WASHER Notes (A) Footnotes (A) FOR BREAKDOWN DETAILS SEE FOLLOWING PAGES Page 89 Starter Group Plate K K6EK 1 3 9 2 4 5 9 7 6 9 8 Page 90 Starter Group Plate K K6EK Item 1 2 3 4 5 6 7 8 9 Part No. 185086600 28730303 28730304 28730302 28730301 28730305 28730307 28730306 28730308 References Qty. 1 1 1 1 1 1 1 1 1 Description Notes STARTER MOTOR BUSH SOLENOID BUSH DRIVE ARMATURE HOLDER BUSH KIT Page 91 Exhaust Manifold Group Plate B L6BK 1 6 4 2 3 Page 92 5 Exhaust Manifold Group Plate B L6BK Item Part No. 1 2 3 4 5 6 135617150 135996780 011510860 References 023100008 011510880 Qty. 1 1 4 2 2 2 Description Notes EXHAUST MANIFOLD GASKET - EXHAUST MANIFOLD SCREW STUD (A) NUT SCREW Footnotes (A) REFER TO CYLINDER HEAD SECTION Page 93 Alternator Plate A N6GH 12 8 11 9 10 5 2 3 1 6 4 7 Page 94 Alternator Plate A N6GH Item 1 2 3 4 5 6 7 8 9 10 11 12 Part No. References TPN766 F TPN766 3113E031 TPN744 2314H052 026100008 011510820 185727130 011510825 011510825 026109017 023100008 Qty. 1 1 1 1 1 1 3 1 1 1 1 1 Description Notes ALTERNATOR ALTERNATOR ALTERNATOR PULLEY ALTERNATOR BRACKET SCREW WASHER SCREW LEVER SCREW SCREW WASHER NUT Page 95 Engine Lifting Plate A O6AK 4 3 1 2 Page 96 Engine Lifting Plate A O6AK Item Part No. 1 2 3 4 195816550 011510816 195816590 011510816 References Qty. 1 1 1 1 Description LIFTING EYE SCREW LIFTING EYE SCREW Notes (A) Footnotes (A) FRONT BRACKET Page 97 Auxiliary Drive Plate A P6AH 3 9 1 2 4 8 6 7 5 Page 98 Auxiliary Drive Plate A P6AH Item Part No. 1 2 3 4 5 6 7 8 9 115397400 020109086 034100508 165206010 010310865 052300600 165206010 165996110 023100008 References Qty. 1 1 1 1 4 1 1 1 4 Description Notes CRANKSHAFT PULLEY NUT WOODRUFF KEY PLATE BOLT SEAL - O RING PLATE GASKET - OIL FILLER NUT Page 99 Instrumentation Plate A B 526521M Q6AH 1 2 4 3 Page 100 Instrumentation Plate A B 526521M Item Part No. 1 2 3 4 185246170 385720480 198486780 140996260 Q6AH References Qty. 1 1 1 1 Description Notes OIL PRESSURE SWITCH WATER TEMPERATURE SWITCH BOLT WASHER Page 101 Instrumentation Plate A A 526522M Q6QH 1 4 2 3 Page 102 Instrumentation Plate A A 526522M Item Part No. 1 2 3 4 185246210 140996260 198486780 385720510 Q6QH References Qty. 1 2 1 1 Description Notes OIL PRESSURE SWITCH WASHER BOLT WATER TEMPERATURE SWITCH Page 103 Cylinder Head Cover Plate A S6BH 9 7 11 8 13 2 3 12 14 5 4 6 1 10 Page 104 Cylinder Head Cover Plate A S6BH Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 111217411 110566080 011100408 110666210 110666060 015600406 135566470 135996950 011310620 111996401 011310660 011310635 024600010 140996270 References Qty. 1 1 4 1 1 6 1 1 2 1 3 2 4 4 Description Notes CYLINDER HEAD COVER BREATHER VALVE METRIC BOLT RETAINING PLATE GAUZE SCREW PIPE - AIR GASKET SCREW GASKET - CYL. HEAD COVER SCREW SCREW NUT WASHER Page 105 Electrical B 526521M Plate A Z3AH 1 Page 106 Electrical Plate A B 526521M Item Part No. 1 4181V013 Z3AH References Qty. 3 Description CONNECTOR Notes (A) Footnotes (A) SUPPLIED LOOSE. Page 107 Electrical Plate A A 526522M Z3FH 1 2 Page 108 Electrical Plate A A 526522M Item 1 2 Part No. Z3FH References 20195 F 20195 Qty. 1 3 Description Notes CONNECTION KIT CONNECTION Page 109 Electrical Plate A Z5EK 1 Page 110 Electrical Plate A Z5EK Item Part No. 1 3355A004 References Qty. 2 Description CONNECTION Notes (A) Footnotes (A) ADAPTOR CAB HEATER FEED PIPE Page 111 Miscellaneous Plate C B 917067M Z6AK 2 10 3 9 4 1 5 6 7 8 Page 112 Miscellaneous Plate C B 917067M Item Part No. 1 2 3 4 5 6 7 8 9 10 130306180 Z6AK References F REF.1 052100440 130366110 130446120 130356010 130336070 130446090 130446100 130446110 Qty. 1 1 1 1 1 1 1 1 1 1 Description Notes PRE-FUEL FILTER ASSY HEAD SEAL - O RING PRE-FUEL FILTER SPRING FLOAT CUP RING SCREW WASHER Page 113 Miscellaneous Plate C A 917068M Z6AK 1 5 2 4 6 3 Page 114 Miscellaneous Plate C A 917068M Item Part No. 1 2 3 5 4 6 130306380 Z6AK References F 130306380 26560182 26560183 130306360 26560184 Qty. 1 1 1 3 1 1 Description Notes PRE-FUEL FILTER ASSY FUEL FILTER HEAD FUEL FILTER BOWL DRAIN PLUG FUEL FILTER SEAL - O RING Page 115 Miscellaneous Plate A Z6CK 24 1 3 4 25 5 6 7 31 28 32 2 29 10 11 12 13 8 9 14 30 15 16 17 23 21 22 27 Page 116 18 26 20 19 Miscellaneous Plate A Z6CK Item Part No. 15 485510011 References Qty. 1 Description Notes LIFT PUMP Page 117 Miscellaneous Plate A Z6DK 24 1 3 4 25 5 6 7 31 28 32 2 29 10 11 12 13 8 9 14 30 15 16 17 23 21 22 27 Page 118 18 26 20 19 Miscellaneous Plate A Z6DK Item Part No. 16 17 18 19 20 25 130306131 130976520 011500820 023100008 026100008 385620270 References Qty. 1 1 1 1 1 1 Description FUEL FILTER BRACKET SCREW NUT WASHER CONNECTION Notes (A) Footnotes (A) TEMP SENDER Page 119 Joints & Gaskets - Complete Service Kit Plate A SCKH0016 1 Complete Gasket Kit Jeu Joints Plats Dichtscheib.Satz Kit Guarnizioni Jgo.Empaquetad Page 120 Joints & Gaskets - Complete Service Kit Plate A SCKH0016 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part No. U5LC0016 050209083 052100400 052109076 052109078 2415A070 052300600 110996920 111996401 120406050 120406070 120996130 131426200 131426230 135996780 135996950 140996260 140996270 145996051 145996920 145996930 165996590 165996600 198636160 314990013 165996110 111147590 References Qty. 1 1 1 2 1 1 1 1 1 4 4 1 4 4 1 1 4 4 1 1 1 1 1 1 1 1 1 1 Description Notes GASKET KIT - COMPLETE ENG SEAL - REAR END OIL SEAL - O RING SEAL - O RING SEAL - O RING SEAL - O RING SEAL - O RING GASKET - SUMP GASKET - CYL. HEAD COVER VALVE SPRING SEAT (A) SEAL - VALVE STEM (B) SEAL - ROCKER BOX SEAL - INJECTOR SEAL - INJECTOR GASKET - EXHAUST MANIFOLD GASKET WASHER WASHER GASKET - THERMOSTAT HSG GASKET - WATER PUMP GASKET - THERMOSTAT HSG GASKET - TIMING CASE GASKET - TIMING CASE COVER SEAL - FRONT END OIL GASKET - EXHAUST GASKET - OIL FILLER GASKET - CYLINDER HEAD 0.5 MM LEAFLET Footnotes (A) EXHAUST (B) INLET Page 121 Joints & Gaskets - Complete Service Kit Plate A SCKH0017 1 Complete Gasket Kit Jeu Joints Plats Dichtscheib.Satz Kit Guarnizioni Jgo.Empaquetad Page 122 Joints & Gaskets - Complete Service Kit Plate A SCKH0017 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part No. U5LC0017 050209083 052100400 052109076 052109078 2415A070 052300600 110996920 111996401 120406050 120406070 120996130 131426200 131426230 135996780 135996950 140996260 140996270 145996051 145996920 145996930 165996590 165996600 198636160 314990013 165996110 111147580 References Qty. 1 1 1 2 1 1 1 1 1 4 4 1 4 4 1 1 4 4 1 1 1 1 1 1 1 1 1 1 Description Notes GASKET KIT - COMPLETE ENG SEAL - REAR END OIL SEAL - O RING SEAL - O RING SEAL - O RING SEAL - O RING SEAL - O RING GASKET - SUMP GASKET - CYL. HEAD COVER VALVE SPRING SEAT (A) SEAL - VALVE STEM (B) SEAL - ROCKER BOX SEAL - INJECTOR SEAL - INJECTOR GASKET - EXHAUST MANIFOLD GASKET WASHER WASHER GASKET - THERMOSTAT HSG GASKET - WATER PUMP GASKET - THERMOSTAT HSG GASKET - TIMING CASE GASKET - TIMING CASE COVER SEAL - FRONT END OIL GASKET - EXHAUST GASKET - OIL FILLER GASKET - CYLINDER HEAD 0.4 MM LEAFLET Footnotes (A) EXHAUST (B) INLET Page 123 Parts Index Page 124 Parts Index Description Part No. Page 1 GROOVE WATERPUMP PULLEY 145337030 71 ADJUSTING SCREW 199486220 23 ALTERNATOR TPN766 95 ALTERNATOR BRACKET TPN744 95 ALTERNATOR PULLEY 3113E031 95 ANGLEICH SWITCH 131046440 27 131046450 37 Part No. Page 198486780 77, 101, 103 198487450 49, 55, 61 199486330 31, 41 BOLT ASSEMBLY 131046410 31, 41 BRACKET 130976520 119 130976620 81 BREATHER VALVE 110566080 105 BUSH 198517222 13 198517226 13 131276440 31, 41 198517229 13 26420462 29, 39 198517290 33, 43 U5MK0619 31, 41 198517550 13 125156170 27, 37 28730302 91 125156180 27, 37 28730303 91 ARMATURE 28730305 91 28730306 91 ATOMISER 131406490 49, 55, 61 120026550 33, 43 13 CAMSHAFT ASSEMBLY BALL BEARING 040106203 040109057 33, 43 CAMSHAFT GEAR 120016050 33, 43 BAR 185376150 63 120736081 33, 43 BIG END BEARING KIT 198586170 17 120186080 21 120216040 21 BLOCK 110103410 13 036500028 19, 19 BOLT 010109341 87 036800005 27, 37 010111030 81 036800006 27, 37 010310865 99 036800010 79 010700860 15 198346150 31, 41 131246170 45, 51, 57 131466210 31, 41 ANTI-TAMPER CAP ARM Description CAP CIRCLIP Page 125 Parts Index Description Part No. Page Description Part No. Page CLAMP 199106021 47, 47, 53, 53, 59, 59 DAMPER 199106020 47, 47, 53, 53 DIPSTICK 198416710 75 CLIP 067100015 83, 83 DIPSTICK TUBE 110756590 75 067100022 67, 67 DOWEL 030500612 COLLAR 199236540 79 13, 15, 15, 15, 15 CON ROD ASSEMBLY 115026330 17 030500616 13 030501025 13 CON ROD BOLT 115176140 17 030509018 33, 43 CON ROD NUT 020109120 17 DRAIN PLUG 26560183 115 CONNECTION 131246010 45, 51, 57 DRIVE 28730301 91 140546020 75 END CAP 064209053 31, 41 145226340 67 93 111 EXHAUST MANIFOLD 135617150 3355A004 385620270 119 EXHAUST VALVE 120176360 21 TPN377 67 FLOAT 130356010 113 CONNECTION KIT 20195 109 FLYWHEEL 115357460 87 CONNECTOR 4181V013 107 FUEL FILTER 130306131 119 COVER 140116140 79 130306360 115 165206340 85 2656613 81 CRANKSHAFT GEAR 115276200 15 FUEL FILTER ASSEMBLY FUEL FILTER BOWL 26560182 115 CRANKSHAFT KIT 115256750 15 FUEL FILTER KIT 26560017 81 CRANKSHAFT PULLEY 115397400 99 FUEL INJECTION PUMP 131010031 45, 51, 57 CUP 130336070 113 131017800 45, 51 CYLINDER HEAD ASSEMBLY 111017930 21 068209227 83 131246270 83 CYLINDER HEAD COVER 111217411 105 TPN449 83 Page 126 FUEL PIPE Parts Index Description Part No. Page Description Part No. Page GASKET 135996950 105, 121, 123 GASKET KIT COMPLETE ENG U5LC0016 121 145996710 67 U5LC0017 123 GASKET - CYL. HEAD COVER 111996401 105, 121, 123 GAUZE 110666060 105 GLOWPLUG 185366190 63 GASKET CYLINDER HEAD 111147580 21, 123 GUDGEON PIN 115326220 19 111147590 21, 121 HOLDER 110156360 15 GASKET EXHAUST 314990013 121, 123 110156370 15 110156380 15 GASKET EXHAUST MANIFOLD 135996780 110156390 15 28730307 91 GASKET - LIFT PUMP 130996140 85 145536050 67 GASKET - OIL FILLER 165996110 99, 121, 123 145536051 67 INSERT 110136390 21 GASKET - SUMP 110996860 73 INTAKE VALVE 120166350 21 110996920 73, 121, 123 JOINT 145996670 67 145996051 67, 121, 123 KEY 030509020 15 KIT 28730308 91 145996930 67, 121, 123 LEVER 125046350 27, 37 125416020 27, 37 GASKET - TIMING CASE 165996590 13, 121, 123 185727130 95 GASKET - TIMING CASE COVER 165996600 25, 35, 121, 123 LIFT PUMP 485510011 117 LIFTING EYE 195816550 97 GASKET - TIMING COVER 165996550 25 195816590 97 GASKET - WATER PUMP 145996680 67 LONG ENGINE ASSEMBLY HP30821U 11 145996920 67, 121, 123 MAIN BEARING KIT 198586140 15 MAIN BEARING KIT - O/S 198586150 15 GASKET THERMOSTAT HSG 93, 121, 123 HOSE Page 127 Parts Index Description Part No. Page 198586160 15 METRIC BOLT 011100408 105 NEEDLE BEARING 042309017 13 042309018 13 020100004 63 020109076 23 020109086 99 020109176 31, 41 020109177 31, 31, 41 020700008 27, 37 020900010 81, 89 023100006 25, 25, 27, 35, 35, 37, 47, 53, 59, 67, 67 NUT 023100008 45, 51, 57, 93, 95, 99, 119 023100010 23 024600010 105 2318A207 27, 37 2648A120 27, 29, 37, 39 OIL FILLER CAP 198436350 75 OIL FILTER 140517050 75 OIL PIPE 140607020 77 140986630 73 185246170 101 OIL PRESSURE SWITCH Description Part No. Page 185246210 103 OIL PUMP IDLER GEAR 165026120 33, 43 OLIVE 33811114 83, 83 PIN 030300414 27, 27, 37 030309005 13 031100004 27, 37 PIPE - AIR 135566470 105 PIPE - FUEL INJ NO 1 CYL 131507700 47, 53, 59 PIPE - FUEL INJ NO 2 CYL 131507710 47, 53, 59 PIPE - FUEL INJ NO 3 CYL 131507720 47, 53, 59 PIPE - FUEL INJ NO 4 CYL 131507730 47, 53, 59 PIPE - LEAK OFF 131606900 49 TPN711 55, 61 PIPE - LOW PRESSURE FUEL 131246290 83 PISTON AND RING KIT 115017490 19 115017491 19 PISTON RING KIT 115107970 19 PLATE 110367580 87 145146320 67 145386390 65 165166221 13 165206010 99, 99 199566750 33, 43 064100045 13 PLUG Page 128 Parts Index Description Part No. Page Description Part No. Page 064200010 21 ROCKER BOX 120036821 23 064200018 21 120036830 23 064200025 21, 21 ROCKER BOX ASSEMBLY 064200030 21, 21 ROCKER SHAFT 120316201 23 064210025 13 ROCKER SHAFT SPRING 198217170 23 064210040 13, 13, 13 ROTOR 140166140 79 064400010 13 140166170 33, 43 064500030 67 010109235 73 064510060 69 010109238 73 0650204 81 010109406 198466010 13, 13, 13 15, 15, 15, 15 198466020 13, 13 010109600 37 198466920 13, 13 010110625 47, 53, 59 198466940 13 010110630 27, 37 2487F001 81 010301030 89 32184226 81 010700820 51, 57 TPN830 27, 37 010800820 45, 51, 57 PRE-FUEL FILTER 130366110 113 011310612 PRE-FUEL FILTER ASSY 130306180 113 13, 33, 43, 73, 75, 85 011310616 27 011310620 65, 105 011310635 67, 105 011310645 25, 35, 67 011310660 25, 35, 105 011310680 25, 35 011500820 119 011510812 75 130306380 115 PUSHROD 120456310 23 RELIEF VALVE 140036220 79 RETAINING PLATE 110666210 105 RING 130446090 113 ROCKER ARM ASSEMBLY 120356131 23 120356141 23 SCREW Page 129 Parts Index Description Part No. Page 011510816 Part No. Page 87, 97, 97 052100440 113 011510820 67, 81, 95 052109076 011510825 67, 95, 95 23, 73, 121, 123 011510860 93 052109078 79, 121, 123 011510880 93 052109100 31, 41 011511070 15 052300600 011511220 87 99, 121, 123 015300614 67 2415A070 121, 123 015600406 105 26560184 115 111136480 21 SEAL - REAR END OIL 050209083 13, 121, 123 111136490 21 120996130 130446100 113 SEAL - ROCKER BOX 23, 121, 123 2314H052 95 SEAL - VALVE STEM 120406070 21, 121, 123 2315C039 27, 29, 37, 39 SHAFT 125116141 27, 37 SEAL 26560014 81, 81 165296132 13 SEAL - FRONT END OIL 198636160 27, 37, 121, 123 131437490 45, 51, 57 131437500 45, 51, 57 SEAL - INJECTOR 131426200 131437510 45, 51, 57 131437520 45, 51, 57 49, 55, 61, 121, 123 131437530 45, 51, 57 131437730 45, 51, 57 0490786 81 131437760 45, 51, 57 052100030 27, 37 199286150 79 052100050 27, 37 199286160 79 052100070 27, 37 199286170 79 052100100 75 199286180 79 052100400 75, 121, 123 198517265 17 131426230 SEAL - O RING Page 130 Description SHIM 49, 55, 61, 121, 123 SMALL END BUSH Parts Index Description Part No. Page SNAP RING 036800008 27, 37 SOLENOID 185206420 45 185206450 51, 57 28730304 91 SPACER 199216320 33, 43 SPRING 130446120 113 198216720 79 198216731 Description Part No. Page 125256190 33, 43 THERMOSTAT 145206182 67 THERMOSTAT HOUSING 145216380 67 THRUST WASHER 199266200 15 199266210 15 TIMING GEAR CASE 165106350 27, 37 27 V BELT 080109109 71 198216821 33, 43 VALVE COLLET 120226070 21 198217320 27 VALVE SPRING 198216700 21 198217560 37 120406050 198217670 37 VALVE SPRING SEAT 21, 121, 123 STARTER MOTOR 185086600 89, 91 WASHER 025100008 49, 55, 55, 61, 61 STARTER RING 115376160 87 025100010 STAY 125976120 27, 37 31, 31, 41, 41 STOP LEVER 125176150 27 025100016 45, 51, 57, 73 125176180 37 026100008 STOP SPRING 198216760 27, 37 81, 95, 119 STRAINER 140406360 73 026109017 95 STUD 010109441 13 026200008 27, 37 012109044 23 026200010 81, 89 012110635 13 027100004 63 012110645 21, 25, 35 027100008 51, 57 012110660 13 027100010 81, 89 012110860 21 0920146 81 SUMP 110708390 73 0920154 81 TAPPET 120116160 23 130446110 113 Page 131 Parts Index Description WATER PUMP WATER TEMPERATURE SWITCH WOODRUFF KEY Page 132 Part No. Page 131296255 45, 45, 51, 51, 57, 57 140996260 77, 77, 101, 103, 121, 123 140996270 105, 121, 123 199266180 33, 43 199280300 23 145017730 67 145017950 67 385720480 101 385720510 103 034100508 33, 43, 99
