Download cgl control panels - Pentair Water Literature

MODELS CGL-01SW, CGL-01DW (2HP, 208V, 1PH)
CGL-21SW, CGL-21DW (2HP, 230V, 1PH)
CGL(LD)-21SW, CGL(LD)-21DW (2HP, 230V, 1PH)
CGL-23SW, CGL-23DW (2HP, 208-230V, 3PH)
CGL-43SW, CGL-43DW (2HP, 460V, 3PH)
CGL CONTROL PANELS
INSTALLATION AND SERVICE MANUAL
For Simplex and Duplex.
NOTE! To the installer: Please make sure you provide this manual to the owner of the equip­ment or to the responsible
party who maintains the system.
Part # 23833A150 | © 2012 Pentair Pump Group, Inc. | 11/08/12
LOCATION AND MOUNTING
CALIFORNIA PROPOSITION 65 WARNING:
OUTDOOR USE
The control box may be mounted at the location of
the pump and basin or may be mounted in a remote
location. The box should be secured to a stable
vertical support which in turn should be secured to
a concrete basin or footer. The box could also be
mounted to the side of the house or other stationary
support if available within a reasonable distance.
When selecting a location, you should consider the
visibility of the alarm light.
The box may be secured by the use of four mounting
holes located in the mounting feet on the top and
bottom of the box. The box should be mounted
approximately 5 feet from the ground to the circuit
breaker handle.
This product and related
accessories contain chemicals known to the
State of California to cause cancer, birth
defects or other reproductive harm.
INDOOR USE
Locate the control box in a convenient location,
preferably close to the pump installation. The box
may be secured to a wall or other stable vertical
support by use of the four mounting holes located
in the mounting feet on the top and bottom of the
box.
The box should be mounted approximately 5 feet
from the floor to the circuit breaker handle. Care
should be taken to avoid mounting the control
box under sweating pipes, faucets or other damp
locations.
POWER SUPPLY
WARNING
Do not attempt to wire this control box unless you
have a good working knowledge of electricity and
are familiar with state and local codes. If you are in
doubt about anything, contact an electrician.
The power supply for the control box will vary
depending upon which particular model you have
purchased. Do not attempt to operate this unit on
any other voltage or power distribution other than
what it was originally designed. Failure to comply
with this will result in the immediate cancellation
of all warranties and claims.
It is advisable to put the pump on its own circuit
using a circuit breaker adequately sized to protect
the pump. Check state and local codes for the
correct wire size and circuit protection to use. The
wire should be sized large enough to handle the
full load current of both pumps you are operating,
and any voltage drop that might occur due to long
service runs.
23833A150 11/08/12
Run power supply lines to the control box and
secure (knockouts are not supplied in this box).
Select a convenient location on the bottom to enter
the box with the power supply. Cut a hole with a
chassis punch, caution should be taken not to get
fiberglass chips in the components while cutting
hole. After the hole is cut, any fiberglass particles
must be removed from box. Failure to do so may
result in premature component failure.
Connect incoming power to the circuit breaker top
lugs and all necessary ground wires to the ground
lug at the bottom of the box. The ground lug should
be fastened to a good driven earth ground by one
of the methods described in the National Electric
Code.
NOTE: On single phase panels, the neutral terminal
block (labeled “N” and located next to the circuit
breaker) must be connected to the incoming power
neutral line. If the incoming power does not have a
neutral line, then the neutral terminal block should
be jumpered to the ground lug.
2
CONNECTING PUMPS AND FLOATS TO CONTROL BOX
PUMP CORD
Run the wires from both pumps to the bottom of
the control box by means of one of the methods
described in your pump or basin installation
instructions. A hole must be cut into the control
box (use the same procedure as that described for
incoming power supply lines).
Connect red, white and black wires to terminals
marked M1, M2 and M3 (for 3 phase applications),
or connect the red, white and black wires to
terminals marked R, W and B (for 1 phase
applications). Fasten green wire to ground lug.
WGL pumps may have an additional brown wire in
the pump cord. This is for the seal leak probe and it
should be connected to the terminal strip in the
control box. See wiring diagram for the proper
terminal connections.
NOTE:On 3 phase installations check for proper
pump rotation. See the “ROTATION OF 3
PHASE PUMPS” section in this manual.
FLOAT CORDS
See basin instructions for the proper depth at which
to set the floats. Strip the float cord wires 3/8", twist
strands together, and connect black and white
wires to terminal strip in the control box. See wiring
diagram for proper terminal connections.
OPERATING PUMPS
1.Make sure that all wires are inside the control box
and not in a position to be pinched or shorted
when the door is closed.
2.Turn on power to the control box.
3.Turn hand-off-auto switches to the “HAND”
position. The pumps should start and the pump
run lights should come on. (On duplex panels,
this should be done for both pumps).
4.To put into service, put the hand-off-auto switch
in the “AUTO” position. (On duplex panels, this
should be done fore both pumps). See basin
instructions.
5.If unit does not operate as described, see
troubleshooting chart.
NOTE:Addition of electrical components and
circuitry to this unit is expressly forbidden
unless written factory authorization is
obtained. Failure to do so will result in
warranty cancellation.
ROTATION OF THREE PHASE PUMPS
IMPORTANT
Rotation of three phase pumps must be established
by one of the two methods described below.
CAUTION
Keep hands and feet clear of impeller when
checking rotation. Be sure to disconnect power to
the control box while handling pumps. Make sure
pump is wired and readied for rotation test before
the control box is energized.
1.Before positioning pump in basin, run wires to
control box. Lay the pump unit on its side and
secure so that the starting torque of the motor
will not cause the pump to roll. Energize the
pump by turning the circuit breaker on and the
hand-off-auto to “HAND”. The rotation should be
counterclockwise as observed facing the bottom
of the pump.
If you do not get the proper rotation, disconnect
the power to the control box and change the
position of any two of the black motor leads in
the terminal blocks.
2.Install the pump in the basin and run in some
water so the pump can operate. Energize the
pump by turning the circuit breaker on and the
hand-of-auto switch to “HAND”. Let the pump
pull the water down in the basin, and when the
water reaches the bottom of the pump the
rotation of the water can be observed. The water
should rotate in a clockwise direction if the
pump rotation is correct.
3
If you do not get the proper rotation, disconnect
the power to the control box and change the
position of any two of the black motor leads in
the terminal blocks.
23833A150 11/08/12
CHECKING PUMP CURRENT DRAW
1 PHASE PUMPS
1.Use an amprobe to check the amperage of the
pump.
2.Turn the hand-off-auto switch to the “HAND”
position and compare the amperage reading to
the values shown on the chart. (See page 9).
3.If you get a reading of 0, make sure there
is voltage to the motor leads. Push the Klixon
overload reset button in the control panel. the on
winding overload may be tripped. Wait 15 minutes
and try again. If you still do not get a reading,
either the motor has failed or there might be a
wiring problem between the control panel and
pump (improper connection in the junction box).
3.If you get a reading of 0, make sure there is
voltage to the motor leads. Push the overload
reset button on the overload relay in the control
panel. If you still do not get a reading either the
motor has failed or there might be a wiring
problem between the control panel and pump
(improper connection in the junction box).
4.If you get high amperage readings on 2 wires and
a zero reading on the third, you have a single
phase condition which could be caused by one
of the following:
A.One motor lead is not connected properly.
B.You have lost 1 phase of the 3 phase power
coming into the panel.
C.One winding in the motor is open.
3 PHASE PUMPS
1.Use an amprobe to check the amperage of any of
the power leads going to the pump.
2.Turn the hand-off-auto switch to the “HAND”
position and compare the amperage reading to
the values shown on the chart.
CHECKING PUMP AND FLOAT RESISTANCE
TO CHECK PUMP OR FLOAT, DISCONNECT INCOMING POWER AND REMOVE WIRES
FROM THE TERMINAL BLOCK AND WITH AN OHMMETER CHECK THE MEASUREMENTS PER CHART.
CORD
MEASURED
ITEM
MEASURED
CORRECT
READING
OHMMETER
SETTING
IF YOU GET ANY OTHER READING
CHECK FOR THE FOLLOWING:
Power
Motor Winding
Cord
(1 Phase)
(See Chart)
R x 1
Damaged winding or cord
Power
Motor Winding
Cord
(3 Phase)
(See Chart)
R x 1
Damaged winding or cord
Power
Ground to Motor Winding
Cord
(Green to Red, Black or White)
Infinity to 200
R x 100K
Damaged winding or cord
moisture in motor
Power
Ground to Seal Probe (Opt.)
Cord
(Green to Brown)
Infinity to 200
R x 100K
Water in seal chamber or
damaged cord
Float
Ground to Float Contacts
Cord
(Green to Black or White)
Infinity to 200
R x 100K
Water in float or damaged cord
R x 1
Switch has failed or damaged cord
0 - Float On
Float
Float Contacts
Infinity-Float Off
Cord
(Black to White)
NOTE: Readings may vary slightly depending on length of wire running to the motor and the accuracy of the measurement instrument.
23833A150 11/08/12
4
TESTING COMPONENTS IN CONTROL BOX
WARNING
To prevent electrical shock, disconnect power entering
the control box and turn the circuit breaker in the
control box to the “OFF” position.
CONTRACTOR
1.Physically examine the contractor for badly burnt
or sticking contacts. The contractor arm should
move in and out freely.
2.Remove the wires on the coil to the contactor and
measure the resistance. Zero the ohmmeter, and on
the R x 1 scale you should read approximately 138
ohms.
3.Often a burnt coil can be spotted by merely looking
to see if it is badly discolored or has a dark spot on it.
TRANSFORMER (3 PHASE PANELS ONLY)
208 VOLT
1.Remove the wires from the primary side (H3-H4)
and also from the secondary side (X2-XF-X1).
2.With an ohmmeter on the R x 1 scale touch
terminals H3 and H4 (primary), you should get a
reading of approximately 15.6 ohms for Simplex
panels, and 5.8 ohms for Duplex panels.
3.With an ohmmeter on the R x 1 scale touch
terminals X2 and X1 (secondary), you should get
a reading of approximately 3.6 ohms for Simplex
panels and 1.6 ohms for Duplex panels.
4.With an ohmmeter on the R x 1 scale touch
terminals XF and X1, you should get a reading of
0. If you do not, replace the fuse.
230 VOLT
1.Remove the wires from the primary side (H2-H4)
and also from the secondary side (X2-XF-X1).
2.With an ohmmeter on the R x 1 scale touch
terminals H2 and H4 (primary), you should get a
reading of approximately 14 ohms for Simplex
panels, and 6.5 ohms for Duplex panels.
3.With an ohmmeter on the R x 1 scale touch
terminals X2 and X1 (secondary), you should get
a reading of approximately 3.6 ohms for Simplex
panels and 1.6 ohms for Duplex panels.
4.With an ohmmeter on the R x 1 scale touch
terminals XF and X1, you should get a reading of
0. If you do not, replace the fuse.
460 VOLT
1.Remove the wires from the primary side (H1-H4)
and also from the secondary side (X2-XF-X1).
2.With an ohmmeter on the R x 1 scale touch
terminals H1 and H4 (primary), you should get a
reading of approximately 49.7 ohms for Simplex
panels, and 21.5 ohms for Duplex panels.
3.With an ohmmeter on the R x 1 scale touch
terminals X2 and X1 (secondary), you should get
a reading of approximately 3.6 ohms for Simplex
panels and 1.6 ohms for Duplex panels.
4.With an ohmmeter on the R x 1 scale touch
terminals XF and X1, you should get a reading of
0. If you do not, replace the fuse.
OVERLOAD BLOCK (3 PHASE PANELS ONLY)
1.Remove the wires from the terminals on the side of
the overload block.
2.With an ohmmeter on the R x 1 scale touch the two
terminals, you should get a reading of 0. If you do
not get this reading, push the large black reset
button on the front of the overload block.
3.You may test the inner switching mechanism by
pushing the small black button on the front of the
overload block to trip the switch and pushing the
large black button to reset it. If the inner switch
does not work properly replace the overload block.
OVERLOAD HEATERS (3 PHASE PANELS ONLY)
1.Remove the heaters from the overload block and
examine them for physical damage. A slight
discoloration is normal, but if they are melted or
warped they should be replaced.
FUSES
1.Pull the fuse out of the fuse block and check for
continuity with an ohmmeter.
2.With an ohmmeter on the R x 1 scale, you should
get a reading of 0. If you do not, replace it with the
same type and rating that is shown on the decal
located next to the fuse block.
OVERRIDE RELAY (DUPLEX PANELS ONLY)
1.Physically examine the relay for burnt or stuck
contacts and for a burnt or discolored coil.
2.Remove the relay from the socket and with an
ohmmeter on R x 1000 scale, you should read
approximately 7.68 ohms on pins 13 and 14.
Often a burnt coil can be spotted by merely
looking to see if it is badly discolored or has a dark
spot on it.
ALARM LIGHT
1.The light should activate when the alarm float con nections are jumpered, if not replace the light bulb.
ALTERNATOR RELAY (DUPLEX PANELS ONLY)
1.When power is on and the relay is functioning
properly, one of the two lights on top of the relay
should be on.
2.With circuit breaker turned “off”, remove relay from
socket. With an ohmmeter on the R x 1000 scale,
touch the alternator coil terminals. The “black” lead
5
23833A150 11/08/12
TESTING COMPONENTS IN CONTROL BOX
should be on pin 3, and the “red” lead should be on
pin 5. You should have a reading of approximately
920-1020 ohms.
3.If alternator shows physical damage or does not test
properly, replace it.
KLIXON OVERLOAD (1 PHASE PANELS ONLY)
1.Remove black wire from the bottom of contactor
and the white wire from the “B” terminal for the pump.
Clip ohmmeter leads to the black and white wires
and with the ohmmeter on R x 1, you should have a
reading of 0. If you do not, push in on the reset button
and check again. If you still do not read 0, replace
overload.
START AND RUN CAPACITOR
NOTE: A good sign of a failed capacitor is a bulged or
swollen enclosure, leaking oil or a burnt smell. This is
true on both types of capacitors.
1.With power shut off, short the terminals of the
capacitors together with a screwdriver or jumper
cables. This will discharge any voltage stored in the
capacitor.
2.Remove the wires from the ends of the capacitor.
3.Set the ohmmeter on R x 10,000 (10K) and adjust
needle to zero, after clipping the ohmmeter leads
together.
4.Clip one lead to one side of the capacitor terminal
23833A150 11/08/12
and touch the other lead to the other capacitor
terminal. If the capacitor is good, the needle will go
towards zero and then drift slowly towards infinity.
If the ohmmeter does not read as described, the
capacitor is bad and must be replaced.
5.If the capacity is checked a second time, be sure to
reverse the ohmmeter leads to get a correct reading.
START RELAY
1.With the power shut off, disconnect the wires going
to the relay.
2.Set the ohmmeter to R x 1,000 and adjust the
needle to zero, after clipping the ohmmeter leads
together.
3.Check the resistance between terminals 1 and 2 on
the relay. If the relay is good, the ohmmeter will
read 0.
4.Check the resistance between terminals 2 and 5.
The ohmmeter should read approximately 6,000
ohms. If it reads 0 or infinity, the relay is bad.
NOTE: The relay can check good according to the
above test and still not work properly. The contacts
between terminals 1 and 2, that disconnect the start
winding, may be stuck or burnt together, keeping the
winding in the circuit until the overload trips. If this
happens, replace the relay.
6
Auto
On
H-I
Position
Hand-
AutoRun
Switch Light Check
7
AutoOff-
Hand
Auto- On
Off- Or
Hand Off
Fuse in
Control Circuit
Blown
Control
Box
Buzzes
Off
L
G-H-K-I
F-J
AutoOff-
Hand
Circuit
Breaker
Tripped
Off
Auto OffA-H-D-F
Auto
OrOnG-I
Hand
Alarm
Activates
Hand OffA-C-BPump
D-F
Does Not
Run
Auto OffA-F-C-BE-D-H
Problem
Pump
Does Not
Turn Off
(3 PHASE ONLY) Reset by pushing overload reset button. If overload does not
trip again problem may be fixed. If overload trips again, check power supply
voltage. Check motor winding resistance, make sure pump shaft is not locked.
Reset breakers or replace fuses. If they continue to blow, check amp capacity of
wire and breakers. Make sure it is wired properly and that you have the correct
power supply system. (See instructions “Power Supply”).
Reset by pushing handle down to “OFF” position and resetting to “ON” position.
Make sure that wires are not shorted and that the box is wired properly.
Check fuse per instructions. Replace fuse with same type and rating.
Check basin. Run pump manually to see if pump operates properly.
B Tripped circuit breaker or
CTripped circuit breaker
DControl circuit fuse blown.
E Level in basin may not be
Check wiring per wiring diagram. Make sure pump is connected to terminal
block properly.
Reduce water flow. Pump may need servicing.
Operate manually to see if basin pumps down and alarm goes off. Repair float if
necessary.
GToo much water coming
HFloat switch may have
or wrong voltage
components.
L Wrong operating voltage
operating coil.
K May be failed component
Check voltage and make sure relays and contactors are of proper voltage.
Check components per instructions.
Check wiring. (Short will not be located in control cucuit unless control circuit
fuse is blown). Check motor. (See chart for checking pump cables).
J May be short circuit in
wiring or pump power
supply–Short in motor.
Pull pump and check discharge line and pump inlet. (CAUTION: Never put
hands on grinder impeller unless power is turned off).
I Pump or discharge line
may be plugged.
failed.
into basin.
F May not be wired properly.
high enough to turn
switch on.
in control panel.
fuse at power supply
panel.
(1 PHASE ONLY) Reset by pushing Klixon overload reset button. If overload
trips again, check power supply voltage. Check motor winding resistance, make
sure pump shaft is not locked.
CAUSEREMEDY
A Motor overload tripped.
TROUBLESHOOTING CHART
(SIMPLEX PANELS)
23833A150 11/08/12
23833A150 11/08/12
Hand OffC-E-B-G
Pump
1 AND 2
Will Not Run
HandOnA-G-K
HandOffC-G-L
Auto OnA-G-K-L
Auto OffM-F-G
Pump
1 OR 2
Will Not Run
8
Auto-
Off-
Hand
Auto- On
Off- or
Hand Off
Fuse in
Control Circuit
Blown
Control
Box
Buzzes
Off
Auto-
Off- Off
Hand
L
H-I-J-K
G-N
No
Auto
E-L
Run
Light
On
Circuit
Breaker
Tripped
Alarm
Activates
Only
One
Auto
G-D
Light
On
Both
AutoLights H-I-J
On
AutoOff
F-I-CB-E-G
Auto OnA-G-L-K
Hand OnG-A-L-K
Position
Hand-
AutoRun
Switch Light Check
Problem
(3 PHASE ONLY) Reset by pushing overload reset button. If overload does not
trip again problem may be fixed. If overload trips again, check power supply
voltage. Check motor winding resistance, make sure pump shaft is not locked.
Reset breakers or replace fuses. If they continue to blow, check amp capacity of
wire and breakers. Make sure it is wired properly and that you have the correct
power supply system. (See instructions “Power Supply”).
B Tripped circuit breaker or
Reset by pushing handle down to “OFF” position and resetting to “ON” position.
Make sure that wires are not shorted and that the box is wired properly.
Try operating both pumps in “HAND” position. If the run light comes on and
pumps operate properly, replace override relay.
Check fuse per instructions. Replace fuse with same type and rating.
Check basin. Run pump manually to see if pump operates properly.
DOverride relay not working
properly
E Control circuit fuse blown.
F Level in basin may not be
Check wiring per wiring diagram. Make sure pump is connected to terminal
block properly.
Reduce water flow. Pump may need servicing.
HToo much water coming
Pull pump and check discharge line and pump inlet. (CAUTION: Never put
hands on grinder impeller unless power is turned off).
Check components per instructions.
J Pump or discharge line
K May be failed component
wiring or pump power
supply—Short in motor.
NMay be short in circuit in
alternating phase —
alternator may not be
working properly.
MMay not be lead pump in
or wrong voltage
components.
L Wrong operating voltage
operating coil.
may be plugged.
Check wiring. (Short will not be located in control circuit unless control circuit
fuse is blown). Check motor. (See chart for checking pump cables).
Let float switches cycle basin to see if alternator is alternating pumps. If not
check alternator relay per instructions.
Check voltage and make sure relays and contactors are of proper voltage.
Operate manually to see if basin pumps down and alarm goes off. Repair float if
necessary.
failed.
I Float switch may have
into basin.
GMay not be wired properly.
high enough to turn
switch on.
in control panel.
CTripped circuit breaker
fuse at power supply panel.
– wrong supply voltage
(1 PHASE ONLY) Reset by pushing Klixon overload reset button. If overload
trips again, check power supply voltage. Check motor winding resistance, make
sure pump shaft is not locked.
CAUSEREMEDY
A Motor overload tripped.
TROUBLESHOOTING CHART
(DUPLEX PANELS)
PUMP CURRENT DRAW, WINDING RESISTANCE
OVERLOAD HEATER SELECTION*
RESISTANCE
MODEL
HP VOLTAGE PHASE RPM
F.L.A. L.R.A. BLK-WH BLK-RED WH-RED HEATER
HEATER NO.
WGL20-01 2
WGL20-21 2
208
230
1
1
3450
3450
15.0
12.5
52.5 1.14-1.264.63-5.11 5.77-6.37
44.0 1.46-1.627.20-8.00 8.66-9.62
—
—
—
—
WGL20-03 2
WGL20-23 2
WGL20-43 2
208
230
460
3
3
3
3450
3450
3450
9.5
8.4
4.2
34.0 2.65-2.932.65-2.93 2.65-2.93
32.5 3.12-3.453.12-3.45 3.12-3.45
16.3 12.5-13.812.5-13.8 12.5-13.8
K50
K49
K34
13621A091
13621A062
13621A104
*WARNING:On 3 phase panels, overload heater elements are not factory installed in the overload relay. Elements must be purchased
separately and correspond with the above chart. This must be done before the panel is put into service. Failure to install the
elements before the panel is put into service, or failure to install the correct size elements, may result in pump failure. All pump
and panel warranties will be void if the above guidelines are not followed
NOTICE
All standard CGL (Simplex) Series control panels manufactured after
July 1, 1993 will have the following changes:
Pump Run
Light Ass’y.
Seal Leak
Light Ass’y.
Previous Part No.
21973A002 (Holder)
21974A001 (Bulb)
21973A001 (Holder)
21974A001
9
New Part No.
21973A013
21973A012
(Bulb)
23833A150 11/08/12
USE COPPER WIRE ONLY
OVERLOAD
PUSH IN
TO RESET
PUMP
RUN
PUMP
AUTO
OFF
HAND
LIGHT
SEAL
LEAK
23833A150 11/08/12
10
1 AMP, 230V, ABC-1
ALARM CIRCUIT FUSE
1 AMP, 230V, ABC-1
CONTROL CIRCUIT FUSE
LIGHT
1
2
3
4
5
6
7
R
W
B
GRD.
13-3/8
10
5/16 DIA.
15-5/16
14-5/8
15-1/2
7-23/32
ALARM LIGHT
(22000A020 OR 22000A011)
FLASHER
(22002A001)
END SECTION
(21996A000)
TERMINAL BLK.
(21995A000)
ENCLOSURE
(21981C106A)
BACK PANEL
(21981C110A)
CIRCUIT BREAKER
(21985A001)
START RELAY
(21990A000)
CAPACITOR BRACKET (2)
(21989A002)
USE COPPER WIRE ONLY
U.L. LABEL
OVERLOAD
PUSH IN
TO RESET
PUMP
RUN
PUMP
AUTO
OFF
WIRING DIAGRAM
LIGHT
HAND
MOUNTING BRACKET
(21997B024)
START CAPACITOR
(12141A005)
KLIXON OVERLOAD
(20704A008)
TOGGLE SWITCH
(21979A003)
LIGHT ASSEMBLY
(21973A002)
LIGHT BULB (2)
(21974A001)
RUN CAPACITOR
(23185A000)
LIGHT ASSEMBLY
(21973A001)
SEAL
LEAK
CAT. NO. CGL-021SW
FUSE HOLDER (2)
(21991A001)
11
1 AMP, 230V, ABC-1
ALARM CIRCUIT FUSE
1 AMP, 230V, ABC-1
CONTROL CIRCUIT FUSE
LIGHT
END SECTION
(21996A000)
GROUND LUG
(21994A001)
1
2
3
4
5
6
7
R
W
B
GRD.
CONTACTOR
(22914A005)
TERMINAL BLK. (10)
(21995A000)
FUSE (2)
(20514A009)
23833A150 11/08/12
13-3/8
10
5/16 DIA.
15-5/16
14-5/8
15-1/2
7-23/32
ALARM LIGHT
(22000A020 OR 22000A011)
FLASHER
(22002A001)
END SECTION
(21996A000)
TERMINAL BLK.
(21995A000)
ENCLOSURE
(21981C106A)
BACK PANEL
(21981C110A)
CIRCUIT BREAKER
(21985A001)
START RELAY
(21990A000)
CAPACITOR BRACKET (2)
(21989A002)
USE COPPER WIRE ONLY
U.L. LABEL
OVERLOAD
PUSH IN
TO RESET
PUMP
RUN
PUMP
AUTO
OFF
WIRING DIAGRAM
HAND
MOUNTING BRACKET
(21997B024)
START CAPACITOR
(12141A005)
KLIXON OVERLOAD
(20704A008)
TOGGLE SWITCH
(21979A003)
LIGHT ASSEMBLY
(21973A002)
LIGHT BULB
(21974A001)
RUN CAPACITOR
(23185A000)
LIGHT
CAT. NO. CGL(LD)-21SW
23833A150 11/08/12
FUSE HOLDER (2)
(21991A001)
12
1 AMP, 230V, ABC-1
ALARM CIRCUIT FUSE
1 AMP, 230V, ABC-1
CONTROL CIRCUIT FUSE
END SECTION
(21996A000)
GROUND LUG
(21994A001)
1
2
3
4
5
6
R
W
B
GRD.
CONTACTOR
(22914A005)
FUSE (2)
(20514A009)
TERMINAL BLK. (9)
(21995A000)
15-27/64
12
5/16 DIA.
17-7/16
16-3/4
17-1/2
7-11/16
ALARM LIGHT
(22000A020 OR 22000A011)
FLASHER
(22002A001)
BACK PANEL
(21981C111A)
CIRCUIT BREAKER
(21985A003)
ENCLOSURE
(21981C107A)
MOUNTING BRACKET
(21997B022)
U.L. LABEL
TOGGLE SWITCH
(21979A003)
PUMP
AUTO
LIGHT ASSEMBLY
(21973A002)
PUMP
RUN
OFF
HAND
LIGHT BULB (2)
(21974A001)
LIGHT ASSEMBLY
(21973A001)
LIGHT
SEAL
LEAK
LIGHT
WIRING DIAGRAM
1 AMP, 250V, ABC-1
ALARM CIRCUIT FUSE
FUSE HOLDER
(21991A001)
FUSE
(20514A000)
TRANSFORMER
(22053A010)
1 AMP, 250V, FNM-1
CONTROL CIRCUIT FUSE
1
2
FUSE
(22514A007)
3
4
5
6
7
M1 M2 M3
GRD.
CAT. NO. CGL-23SW
FUSE (2)
(20514A014)
MAGNETIC STARTER
(24024A008)
AUX. CONTACT
(22913A010)
13
GROUND LUG
(21994A001)
END SECTION
(21996A000)
TERMINAL BLK. (10)
(21995A000)
23833A150 11/08/12
15-27/64
12
5/16 DIA.
17-7/16
16-3/4
17-1/2
7-11/16
ALARM LIGHT
(22000A020 OR 22000A011)
FLASHER
(22002A001)
BACK PANEL
(21981C111A)
CIRCUIT BREAKER
(22362A001)
ENCLOSURE
(21981C107A)
MOUNTING BRACKET
(21997B022)
U.L. LABEL
TOGGLE SWITCH
(21979A003)
ON
PUMP
AUTO
LIGHT ASSEMBLY
(21973A002)
PUMP
RUN
OFF
OFF
HAND
LIGHT BULB (2)
(21974A001)
LIGHT ASSEMBLY
(21973A001)
LIGHT
SEAL
LEAK
LIGHT
WIRING DIAGRAM
1 AMP, 250V, ABC-1
ALARM CIRCUIT FUSE
FUSE HOLDER
(21991A001)
FUSE
(20514A009)
TRANSFORMER
(22053A010)
1 AMP, 250V, FNM-1
CONTROL CIRCUIT FUSE
1
2
FUSE
(20514A007)
3
4
5
6
7
M1 M2 M3
GRD.
CAT. NO. CGL-43SW
23833A150 11/08/12
FUSE (2)
(20514A012)
MAGNETIC STARTER
(24024A008)
AUX. CONTACT
(22913A010)
14
GROUND LUG
(21994A001)
END SECTION
(21996A000)
TERMINAL BLK. (10)
(21995A000)
17-31/64
12
5/16 DIA.
19-31/64
18-7/8
19-5/8
10-5/8
ALARM LIGHT
(22000A020 OR 22000A011)
FLASHER
(22002A001)
CIRCUIT BREAKER (2)
(21985A001)
END SECTION
(21996A000)
TERMINAL BLK.
(21995A000)
ENCLOSURE
(21981C108A)
BACK PANEL
(21981C112A)
START RELY (2)
(21990A002)
CAPACITOR BRACKET (2)
(16754A003)
USE COPPER WIRE ONLY
U.L. LABEL
START CAPACITOR (2)
(22747A000)
END CAP (2)
(20332A004)
CAPACITOR BRKT. (2)
(16754A002)
RUN CAPACITOR (2)
(23185A000)
CONTACTOR (2)
(22914A005)
MOUNTING BRKT.
(21997C025)
FUSE (2)
(20514A009)
WIRING DIAGRAM
OVERLOAD
KLIXON OVERLOAD (2)
(20704A008)
OVERLOAD
FUSE HOLDER (2)
(21991A001)
PUSH IN
TO RESET
1 AMP, 250V, ABC-1
ALARM CIRCUIT FUSE
1 AMP, 250V, ABC-1
CONTROL CIRCUIT FUSE
OVERRIDE RELAY
(23634A005)
LOAD 1
RELAY SOCKET
(23527A000)
2
3
4
5
6
7
1
2
3
4
5
6
HAND
HAND
PUMP 1
RUN
PUMP 2
RUN
PUMP 1
SEAL LEAK
PUMP 2
SEAL LEAK
LIGHT BULB (4)
(21974A001)
LIGHT ASSEMBLY (2)
(21973A001)
GRD.
GROUND LUG (2)
(21994A001)
ALTERNATOR RELAY
(22045A001)
TERMINAL BLK. (16)
(21995A000)
15
OFF
7
GRD.
CAT. NO. CGL-01DW
LIGHT ASSEMBLY (2)
(21973A002)
PUMP
AUTO
OFF
RELAY SOCKET
(23527A002)
1
PUSH IN
TO RESET
PUMP
AUTO
LOAD 2
TOGGLE SWITCH (2)
(21979A003)
END SECTION (2)
(21996A000)
23833A150 11/08/12
17-31/64
12
5/16 DIA.
19-31/64
18-7/8
19-5/8
10-5/8
ALARM LIGHT
(22000A020 OR 22000A011)
FLASHER
(22002A001)
CIRCUIT BREAKER (2)
(21985A001)
END SECTION
(21996A000)
TERMINAL BLK.
(21995A000)
ENCLOSURE
(21981C108A)
BACK PANEL
(21981C112A)
START RELY (2)
(21990A002)
USE COPPER WIRE ONLY
U.L. LABEL
CAPACITOR BRKT (4)
(16754A002)
START CAPACITOR (2)
(12141A005)
RUN CAPACITOR (2)
(23185A000)
MOUNTING BRKT.
(21997C025)
CONTACTOR (2)
(22914A005)
FUSE (2)
(20514A009)
WIRING DIAGRAM
1 AMP, 250V, ABC-1
ALARM CIRCUIT FUSE
1 AMP, 250V, ABC-1
CONTROL CIRCUIT FUSE
OVERRIDE RELAY
(23634A005)
OVERLOAD
PUSH IN
TO RESET
PUSH IN
TO RESET
KLIXON OVERLOAD (2)
(20704A008)
LOAD 1
1
RELAY SOCKET
(23527A000)
2
3
4
5
6
7
1
2
3
4
5
6
ALTERNATOR RELAY
(22054A001)
TERMINAL BLK. (16)
(21995A000)
16
HAND
PUMP 1
RUN
PUMP 2
RUN
PUMP 1
SEAL LEAK
PUMP 2
SEAL LEAK
GRD.
GROUND LUG (2)
(21994A001)
CAT. NO. CGL-21DW
HAND
7
GRD.
LIGHT ASSEMBLY (2)
(21973A002)
OFF
OFF
LOAD 2
TOGGLE SWITCH (2)
(21979A003)
PUMP
AUTO
PUMP
AUTO
RELAY SOCKET
(23527A002)
23833A150 11/08/12
OVERLOAD
FUSE HOLDER (2)
(21991A001)
END SECTION (2)
(21996A000)
LIGHT BULB (4)
(21974A001)
LIGHT ASSEMBLY (2)
(21973A001)
17-31/64
12
5/16 DIA.
19-31/64
18-7/8
19-5/8
10-5/8
ALARM LIGHT
(22000A020 OR 22000A011)
FLASHER
(22002A001)
CIRCUIT BREAKER (2)
(21985A001)
END SECTION
(21996A000)
TERMINAL BLK.
(21995A000)
ENCLOSURE
(21981C108A)
BACK PANEL
(21981C112A)
START RELY (2)
(21990A000)
USE COPPER WIRE ONLY
U.L. LABEL
CAPACITOR BRKT. (4)
(16754A002)
START CAPACITOR (2)
(12141A005)
RUN CAPACITOR (2)
(23185A000)
MOUNTING BRKT.
(21997C025)
CONTACTOR (2)
(22914A005)
FUSE (2)
(20514A009)
WIRING DIAGRAM
OVERLOAD
OVERLOAD
PUSH IN
TO RESET
PUSH IN
TO RESET
KLIXON OVERLOAD (2)
(20704A008)
FUSE HOLDER (2)
(21991A001)
1 AMP, 250V, ABC-1
ALARM CIRCUIT FUSE
1 AMP, 250V, ABC-1
CONTROL CIRCUIT FUSE
OVERRIDE RELAY
(23634A005)
RELAY SOCKET
(23527A002)
R
RELAY SOCKET
(23527A000)
W
B
1
2
3
4
5
6
7
8
9
W
HAND
PUMP 2
RUN
PUMP 1
SEAL LEAK
PUMP 2
SEAL LEAK
LIGHT BULB (2)
(21974A001)
GRD.
GROUND LUG (2)
(21994A001)
ALTERNATOR RELAY
(22054A001)
TERMINAL BLK. (14)
(21995A000)
17
HAND
PUMP 1
RUN
B
GRD.
CAT. NO. CGL(LD)-21DW
OFF
OFF
LOAD 1
LIGHT ASSEMBLY (2)
(21973A002)
PUMP
AUTO
PUMP
AUTO
LOAD 2
TOGGLE SWITCH (2)
(21979A003)
END SECTION (2)
(21996A000)
23833A150 11/08/12
17-31/64
12
5/16 DIA.
19-31/64
18-7/8
19-5/8
10-5/8
ALARM LIGHT
(22000A020 OR 22000A011)
FLASHER
(22002A001)
ENCLOSURE
(21981C108A)
BACK PANEL
(21981C112A)
CIRCUIT BREAKER (2)
(21985A003)
MOUNTING BRKT.
(21997C027)
USE COPPER WIRE ONLY
PUMP 2
PUMP 1
AUTO
AUTO
U.L. LABEL
OFF
OFF
HAND
HAND
PUMP 1
RUN
PUMP 2
RUN
PUMP 1
SEAL LEAK
PUMP 2
SEAL LEAK
TOGGLE SWITCH (2)
(21979A003)
LIGHT ASSEMBLY (2)
(21973A002)
LIGHT BULB (4)
(21974A001)
LIGHT ASSEMBLY (2)
(21973A001)
FUSE HOLDER
(21991A001)
FUSE
(20514A009)
RELAY SOCKET
(23527A002)
1 AMP, 250V, ABC-1
ALARM CIRCUIT FUSE
OVERRIDE RELAY
(23634A005)
FUSE (2)
(20514A014)
TRANSFORMER
(22053A001)
FUSE
(20514A007)
WIRING DIAGRAM
LOAD 2
LOAD 1
AUX. CONTACT (2)
(22913A010)
MAGNETIC STARTER (2)
(24024A008)
M1 M2 M3
1
2
3
1 AMP, 250V, FNM-1
CONTROL CIRCUIT FUSE
4
GRD.
GROUND LUG (2)
(21994A001)
CAT. NO. CGL-23DW
23833A150 11/08/12
18
END SECTION (2)
(21996A000)
5
6
7
8
9
10 M1 M2 M3
GRD.
TERMINAL BLK. (16)
(21995A000)
RELAY SOCKET
(23527A000)
ALTERNATOR RELAY
(22054A001)
17-31/64
12
5/16 DIA.
19-31/64
18-7/8
19-5/8
10-5/8
ALARM LIGHT
(22000A020 OR 22000A011)
FLASHER
(22002A001)
ENCLOSURE
(21981C108A)
BACK PANEL
(21981C112A)
CIRCUIT BREAKER (2)
(22362A001)
MOUNTING BRKT.
(21997C027)
USE COPPER WIRE ONLY
PUMP 2
PUMP 1
AUTO
AUTO
U.L. LABEL
ON
ON
OFF
OFF
TOGGLE SWITCH (2)
(21979A003)
OFF
OFF
HAND
HAND
PUMP 1
RUN
PUMP 2
RUN
PUMP 1
SEAL LEAK
PUMP 2
SEAL LEAK
LIGHT ASSEMBLY (2)
(21973A002)
LIGHT BULB (4)
(21974A001)
LIGHT ASSEMBLY (2)
(21973A001)
FUSE HOLDER
(21991A001)
FUSE
(20514A009)
RELAY SOCKET
(23527A002)
OVERRIDE RELAY
(23634A005)
FUSE (2)
(20514A012)
TRANSFORMER
(22053A011)
FUSE
(20514A007)
1 AMP, 250V, ABC-1
ALARM CIRCUIT FUSE
WIRING DIAGRAM
LOAD 2
LOAD 1
AUX. CONTACT (2)
(22913A010)
MAGNETIC STARTER (2)
(24024A008)
R
W
B
1
2
3
4
GRD.
GROUND LUG (2)
(21994A001)
CAT. NO. CGL-43DW
19
RELAY SOCKET
(23527A000)
ALTERNATOR RELAY
(22054A001)
1 AMP, 250V, FNM-1
CONTROL CIRCUIT FUSE
END SECTION (2)
(21996A000)
R
W
B
1
2
3
4
GRD.
TERMINAL BLK. (16)
(21995A000)
23833A150 11/08/12
1 AMP
FUSE
3
1
R
PUMP ON
PUMP OFF
HAND
OFF
AUTO
4
WH/YEL
GRAY
VIO
7
M1
6
VIO
WH/VIO
1
RED
M1
F
YEL/RED
WH/GRAY
BLK
TO SEAL LEAK
PROBE IN PUMP
WH/RED
SR
SR
2
YEL
YEL
CAT. NO. CGL-01SW
208 VOLT, 1 PHASE
FLOAT CONTROLS MUST BE RATED
FOR 2 AMPS AT 115 VOLTS
1 2
3 4
NOTE: DEPENDING ON PUMP MODEL, SEAL LEAK
CIRCUIT MAY OR MAY NOT BE USED
2
5
HIGH WATER
NOTE: CONNECT ALL GREEN WIRES
TO GROUND BAR
OR
OR
BLUE
BRN
5
BLK
R
W
B
RED
WH
BLK
PUMP MOTOR
WH
WH
R-SEAL LEAK LIGHT (RED)
M1-MOTOR CONTACTOR
Y-RUN LIGHT (YELLOW)
F-FLASHER
AL-ALARM LIGHT (RED)
GRN
7 R W B
N
START CAPACITOR
RUN CAPACITOR
5 6
M1
Y
AL
KLIXON OVERLOAD
WH
PUMP OFF
1 AMP FUSE
M1
M1
WH
BLK
PUMP ON
BLUE
BLK
BLK
20A
BREAKER
WH
BLK
HIGH WATER
L2
BRN
RED
WH
BLK
L1
POWER COR D
INCOMING 200V 1 PH
1 AMP
FUSE
L2
OR
OR
BLUE
3
1
BRN
BLUE
4
2
WH/YEL
GRAY
VIO
7
M1
HIGH WATER
5
6
BLK
BLK
20A
BREAKER
VIO
WH/VIO
5
1
RED
M1
F
YEL
YEL
1 2
YEL/RED
WH/GRAY
BLK
CAT. NO. CGL-21SW
230 VOLT, 1 PHASE
FLOAT CONTROLS MUST BE RATED
FOR 2 AMPS AT 115 VOLTS
SR
SR
2
BLK
R
W
B
RED
WH
BLK
PUMP MOTOR
WH
WH
AL-ALARM LIGHT (RED)
GRN
7 R W B
R-SEAL LEAK LIGHT (RED)
M1-MOTOR CONTACTOR
Y-RUN LIGHT (YELLOW)
F-FLASHER
5 6
N
START CAPACITOR
RUN CAPACITOR
3 4
M1
Y
AL
KLIXON OVERLOAD
TO SEAL LEAK
PROBE IN PUMP
WH/RED
M1
M1
NOTE: CONNECT ALL GREEN WIRES
TO GROUND BAR
R
PUMP ON
PUMP OFF
HAND
OFF
AUTO
1 AMP FUSE
L1
INCOMING 230V 1 PH
PUMP OFF
20
WH
BLK
PUMP ON
MAIN
WH
BRN
RED
WH
BLK
START
WH
BLK
HIGH WATER
MAIN
POWER COR D
23833A150 11/08/12
START
BLK
BLK
1 AMP
FUSE
3
1
PUMP ON
PUMP OFF
HAND
OFF
AUTO
BRN
4
GRAY
VIO
6
M1
HIGH WATER
2
5
VIO
WH/VIO
5
WH/RED
M1
M1
1 2
SR
SR
1
2
RED
3 4
M1
F
5 6
YEL/RED
WH/GRAY
BLK
BLK
M1
Y
GRN
R W B
WH
WH
N
M1-MOTOR CONTACTOR
Y-RUN LIGHT (YELLOW)
F-FLASHER
AL-ALARM LIGHT (RED)
START CAPACITOR
PUMP MOTOR
YEL
RED
WH
BLK
RUN CAPACITOR
R
W
B
YEL
AL
KLIXON OVERLOAD
CAT. NO. CGL(LD)-21SW
230 VOLT, 1 PHASE
FLOAT CONTROLS MUST BE RATED
FOR 2 AMPS AT 115 VOLTS
NOTE: CONNECT ALL GREEN WIRES
TO GROUND BAR
OR
OR
BLUE
1 AMP FUSE
BLUE
BLK
BLK
WH
BLK
PUMP ON
20A
BREAKER
WH
BLK
HIGH WATER
L2
RED
WH
BLK
L1
POWER COR D
INCOMING 230V 1 PH
WH
PUMP OFF
3
1
R
PUMP ON
PUMP OFF
HAND
OFF
AUTO
4
2
5
VIO
7
M1
6
VIO
BLUE
H1
H3
1
H2
2
F
X2
H4
BLK
M1
M1
GRN
RED
YEL/RED
3 4
5 6
T.O.C.
Y
WH
WH
GRN
7 M1 M2 M3
R-SEAL LEAK LIGHT (RED)
TOC-THERMAL OVERLOAD
CONTACT
M1-MOTOR CONTACTOR
Y-RUN LIGHT (YELLOW)
F-FLASHER
AL-ALARM LIGHT (RED)
PUMP MOTOR
CAT. NO. CGL-23SW OR CGL-43SW
208, 230 OR 460 VOLT, 3 PHASE
FLOAT CONTROLS MUST BE RATED
FOR 2 AMPS AT 115 VOLTS
1 2
WHITE
AL
M3
M2
M1
100VA
TRANSFORMER
TO SEAL LEAK
PROBE IN PUMP
WH/VIO
WH/RED
X1
BLK
OVERLOAD ELEMENTS
NOTE: DEPENDING ON PUMP MODEL, SEAL LEAK
CIRCUIT MAY OR MAY NOT BE USED
WH/YEL
GRAY
HIGH WATER
1 AMP FUSE
5
PRIMARY
FUSES
M1
M1
M1
NOTE: CONNECT ALL GREEN WIRES
TO GROUND BAR
OR
OR
OR
XF
1 AMP FUSE
BLK
CIRCUIT BREAKER
208 - 230 V - 15 AMP
460V - 15 AMP
WH
PUMP OFF
L1 L2 L3
WH
BLK
PUMP ON
INCOMING 3 PH
208V, 230V, 460V
WH
BLK
HIGH WATER
21
POWER COR D
MAIN
BRN
RED
WH
BLK
START
BLK
BLK
23833A150 11/08/12
R
W
YEL
YEL
RED
WH
B
RED
6
4
2
8
R
R
FLOAT CONTROLS MUST BE RATED
FOR 2 AMPS AT 115 VOLTS
7
5
3
BLK
9
WH/BRN
AR
AR
2
1
8
WH/RED
WH/YEL
OR
WH/BLUE
F
12
6
M2
WH/GRAY
M1
GRN
10
1
2 3
4 5
6 7
8 9
TO SEAL LEAK
PROBE IN PUMP 2
TO SEAL LEAK
PROBE IN PUMP 1
5
OR
13
GRN
WH
N
1
2
YEL
YEL
R
RED
WH
BLK
START CAP.
RUN CAP.
R- SEAL LEAK LIGHT (RED)
OR-OVERRIDE RELAY
M2-MOTOR CONTACTOR
AR- ALTERNATOR RELAY
M1-MOTOR CONTACTOR
Y-RUN LIGHT (YELLOW)
F-FLASHER
AL-ALARM LIGHT (RED)
WH/GRAY
RED
W
B
PUMP MOTOR
PUMP MOTOR
RUN CAP.
YEL
R
W
B
RED
8
R
R
FLOAT CONTROLS MUST BE RATED
FOR 2 AMPS AT 115 VOLTS
7
5
3
BLK
5
M1
9
OR
GRN
AR
AR
L1 L2
F
12
6
6 7
8 9
TO SEAL LEAK
PROBE IN PUMP 2
M2
WH/GRAY
M1
OR
BLK
CAT. NO. CGL-21DW
230 VOLT, 1 PHASE
WH
WH
SR
SR
BLK
GRN
13
WH
3 WH
10 R W B
14
M2
Y
4
AR
M1
Y
5
N
1
2
RED
WH
BLK
YEL
YEL
R
W
B
PUMP MOTOR
START CAP.
RUN CAP.
R- SEAL LEAK LIGHT (RED)
OR-OVERRIDE RELAY
M2-MOTOR CONTACTOR
AR- ALTERNATOR RELAY
M1-MOTOR CONTACTOR
Y-RUN LIGHT (YELLOW)
F-FLASHER
AL-ALARM LIGHT (RED)
WH/GRAY
RED
KLIXON OVERLOAD
BLK
AL
M2
M2
BLUE/RED
5
BLK
BLK
YEL/RED
20A
BREAKER
TO SEAL LEAK
PROBE IN PUMP 1
WH/YEL
OR
WH/BLUE
4 5
2
1
8
WH/RED
WH/BRN
M2
2 3
10
1
GRAY
WH/BLK
M1
WH/BLUE
WH/BLK
VIOLET
9
BLK
R W B 1
WH/VIO
WH/BRN
OVERRIDE
AUTO
OFF
WH/YEL
PUMP ON
1
SR
SR
BLK
BLK
M1
HIGH WATER
2
PUMP OFF
HAND
6
4
2
AUTO
OFF
HAND
BRN
WH/GRAY
RED
NOTE: CONNECT ALL GREEN WIRES
TO GROUND BAR
OR
OR
OR
OR
OR
ORANGE
1 AMP FUSE
1 AMP FUSE
START CAP.
YEL
RED
WH
BLK
KLIXON OVERLOAD
BLK
INCOMING 208V 1 PH
20A
BREAKER
BLK
CAT. NO. CGL-01DW
208 VOLT, 1 PHASE
WH
WH
SR
SR
3 WH
10 R W B
14
M2
Y
4
AR
5
BLK
KLIXON OVERLOAD
BLK
M1
Y
AL
M2
M2
BLUE/RED
YEL/RED
BLK
BLK
NOTE: DEPENDING ON PUMP MODEL, SEAL LEAK
CIRCUIT MAY OR MAY NOT BE USED
OR
GRAY
WH/BLK
M2
M1
WH/BLUE
WH/BLK
VIOLET
9
BLK
R W B 1
WH/VIO
WH/BRN
OVERRIDE
AUTO
OFF
HAND
SR
5
M1
BLK
M1
HIGH WATER
1
BLK
SR
WH/YEL
PUMP ON
PUMP OFF
AUTO
OFF
HAND
BRN
WH/GRAY
RED
2
NOTE: CONNECT ALL GREEN WIRES
TO GROUND BAR
OR
OR
OR
OR
OR
ORANGE
1 AMP FUSE
1 AMP FUSE
START CAP.
RUN CAP.
RED
20A
BREAKER
WH
BLK
OVERRIDE
BLK
POWER COR D PUMP 1
L1 L2
WH
BLK
HIGH WATER
KLIXON OVERLOAD
BLK
RED
WH
BLK
BRN
INCOMING 208V 1 PH
POWER COR D PUMP 2
RED
PUMP MOTOR
PUMP OFF
WH
PUMP ON
WH
BLK
BRN
RED
WH
BLK
START
RED
WH
BLK
BRN
20A
BREAKER
POWER COR D PUMP 1
22
WH
PUMP OFF
23833A150 11/08/12
WH
BLK
PUMP ON
START
WH
BLK
OVERRIDE
MAIN
WH
BLK
HIGH WATER
MAIN
BRN
RED
WH
BLK
MAIN
POWER COR D PUMP 2
MAIN
START
START
1 AMP FUSE
OR
OR
5
3
1
OVERRIDE
AUTO
OFF
HAND
WH/YEL
PUMP ON
PUMP OFF
AUTO
OFF
HAND
5
6
4
2
5
9
WH/BRN
M2
AR
AR
GRN
R W B
OR
GRAY
WH/BLK
M1
WH/BLUE
F
3 4
2 WH/YEL
OR
WH/BLUE
1 2
1
8
WH/RED
12
6
5 6
M2
WH/GRAY
M1
5
7 8
13
WH
3 WH
WH
WH
SR
1
SR
BLK
2
N
RED
RED
WH
BLK
YEL
YEL
R
W
B
PUMP MOTOR
START CAP.
RUN CAP.
OR-OVERRIDE RELAY
M2-MOTOR CONTACTOR
AR- ALTERNATOR RELAY
M1-MOTOR CONTACTOR
Y-RUN LIGHT (YELLOW)
F-FLASHER
AL-ALARM LIGHT (RED)
WH/GRAY
GRN
R W B
OR
M2
Y
4
AR
M1
Y
5
KLIXON OVERLOAD
BLK
AL
M2
14
BLUE/RED
YEL/RED
BLK
BLK
M2
BLK
CAT. NO. CGL(LD)-21DW
230 VOLT, 1 PHASE
FLOAT CONTROLS MUST BE RATED
FOR 2 AMPS AT 115 VOLTS
8
BLK
WH/BLK
VIOLET
HIGH WATER
1
SR
SR
BLK
NOTE: CONNECT ALL GREEN WIRES
TO GROUND BAR
OR
RED
ORANGE
2
7
WH/GRAY
YEL
BRN
RED
YEL
R
W
1 AMP FUSE
START CAP.
RUN CAP.
RED
WH
BLK
M1
WH
PUMP OFF
B
WH
BLK
PUMP ON
RED
20A
BREAKER
WH
BLK
OVERRIDE
PUMP MOTOR BLK
RED
WH
BLK
L1 L2
WH
BLK
HIGH WATER
M1
POWER COR D PUMP 1
INCOMING 230V 1 PH
RED
WH
BLK
20A
BREAKER
POWER COR D PUMP 2
BLK
KLIXON OVERLOAD
BLK
OR
OR
XF
4
M1
M1
BRN
8
AUTO
OFF
HAND
9
GRAY
WH/BRN
M2
AR
AR
OR
WH/BLUE
X1
F
H1
2 WH/YEL
1
WH/RED
BLUE
PRIMARY
FUSES
12
6
H3
5
14
RED
GRN
10
1
2 3
4 5
6 7
8 9
TO SEAL LEAK
PROBE IN PUMP 2
TO SEAL LEAK
PROBE IN PUMP 1
13
GRN
10 M1 M2 M3
OR
WH
3 WH
T.O.C.
Y
4
AR
WH
WH
WHITE
T.O.C.
Y
AL
GRN
RED
BLUE/RED
M2
M2
WH/GRAY
H4
150 VA
TRANSFORMER
YEL/RED
X2
M1
M1
H2
BLK
BLK
M1
PUMP MOTOR
R- SEAL LEAK LIGHT (RED)
OR-OVERRIDE RELAY
M2-MOTOR CONTACTOR
AR- ALTERNATOR RELAY
TOC - THERMAL OVERLOAD
CONTACT
M1-MOTOR CONTACTOR
Y-RUN LIGHT (YELLOW)
F-FLASHER
AL-ALARM LIGHT (RED)
M3
M2
OVERLOAD ELEMENTS
M2
M2
M2
BLK
CIRCUIT BREAKER
208V, 230V - 15 AMP
460V - 15 AMP
NOTE: DEPENDING ON PUMP MODEL, SEAL LEAK
CIRCUIT MAY OR MAY NOT BE USED
OR
M1 M2 M3 1
WH/VIO
WH/BRN
5
WH/BLK
M1
WH/BLUE
WH/BLK
VIOLET
9
BLK
BLK
L1 L2 L3
INCOMING 3 PH
208V, 230V, 460V
CAT. NO. CGL-23DW OR CGL-43DW
208, 230, OR 460 VOLT, 3 PHASE
FLOAT CONTROLS MUST BE RATED
FOR 2 AMPS AT 115 VOLTS
NOTE: CONNECT ALL GREEN WIRES
TO GROUND BAR
R
R
7
5
3
WH/YEL
PUMP ON
BLK
HIGH WATER
1 AMP FUSE
1 AMP FUSE
PUMP OFF
AUTO
OFF
HAND
2
BLK
M1
OVERLOAD ELEMENTS
BLK
6
OVERRIDE
OR
OR
OR
RED
ORANGE
ORANGE
M3
M2
POWER COR D PUMP 1
M1
RED
WH
BLK
BRN
WH
PUMP OFF
PUMP MOTOR
PUMP ON
RED
CIRCUIT BREAKER
208V, 230V - 15 AMP
460V - 15 AMP
WH
BLK
OVERRIDE
23
WH
BLK
HIGH WATER
START
WH
BLK
BRN
RED
WH
BLK
MAIN
POWER COR D PUMP 2
MAIN
BLK
START
23833A150 11/08/12
STANDARD LIMITED WARRANTY
Pentair Myers® warrants its products against defects in material and workmanship for a period of 12 months from the
date of shipment from Pentair Myers or 18 months from the manufacturing date, whichever occurs first – provided
that such products are used in compliance with the requirements of the Pentair Myers catalog and technical manuals
for use in pumping raw sewage, municipal wastewater or similar, abrasive-free, noncorrosive liquids.
During the warranty period and subject to the conditions set forth, Pentair Myers, at its discretion, will repair or
replace to the original user, the parts that prove defective in materials and workmanship. Pentair Myers reserves the
right to change or improve its products or any portions thereof without being obligated to provide such a change or
improvement for prior sold and/or shipped units.
Start-up reports and electrical schematics may be required to support warranty claims. Submit at the time of startup through the Pentair Myers website: http://forms.pentairliterature.com/startupform/startupform.asp?type=m.
Warranty is effective only if Pentair Myers authorized control panels are used. All seal fail and heat sensing devices
must be hooked up, functional and monitored or this warranty will be void. Pentair Myers will cover only the lower
seal and labor thereof for all dual seal pumps. Under no circumstance will Pentair Myers be responsible for the cost
of field labor, travel expenses, rented equipment, removal/reinstallation costs or freight expenses to and from the
factory or an authorized Pentair Myers service facility.
This limited warranty will not apply: (a) to defects or malfunctions resulting from failure to properly install, operate or
maintain the unit in accordance with the printed instructions provided; (b) to failures resulting from abuse, accident
or negligence; (c) to normal maintenance services and parts used in connection with such service; (d) to units that
are not installed in accordance with applicable local codes, ordinances and good trade practices; (e) if the unit is
moved from its original installation location; (f) if unit is used for purposes other than for what it is designed and
manufactured; (g) to any unit that has been repaired or altered by anyone other than Pentair Myers or an authorized
Pentair Myers service provider; (h) to any unit that has been repaired using non factory specified/OEM parts.
Warranty Exclusions: Pentair MYERS MAKES NO EXPRESS OR IMPLIED WARRANTIES THAT EXTEND BEYOND
THE DESCRIPTION ON THE FACE HEREOF. Pentair MYERS SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES
OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE.
Liability Limitation: IN NO EVENT SHALL Pentair MYERS BE LIABLE OR RESPONSIBLE FOR CONSEQUENTIAL,
INCIDENTAL OR SPECIAL DAMAGES RESULTING FROM OR RELATED IN ANY MANNER TO ANY Pentair MYERS
PRODUCT OR PARTS THEREOF. PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY RESULT FROM IMPROPER
INSTALLATION. Pentair MYERS DISCLAIMS ALL LIABILITY, INCLUDING LIABILITY UNDER THIS WARRANTY, FOR
IMPROPER INSTALLATION. Pentair MYERS RECOMMENDS INSTALLATION BY PROFESSIONALS.
Some states do not permit some or all of the above warranty limitations or the exclusion or limitation of incidental or
consequential damages and therefore such limitations may not apply to you. No warranties or representations at any
time made by any representatives of Pentair Myers shall vary or expand the provision hereof.
1101 MYERS PARKWAY
490 Pinebush Road, Unit #4
ASHLAND, OHIO, USA 44805
CAMBRIDGE, ONTARIO, CANADA N1T 0A5
419-289-1144800-363-PUMP
WWW.FEMYERS.COM
Warranty Rev. 12/13