Download - Bil-Jax

PARTS MANUAL
B33-01-0090-06
AERIAL WORK PLATFORM
This equipment is designed and manufactured in compliance with the duties, responsibilities and
standards set forth for manufacturers in the ANSI, CSA, AS and / or CE standards in effect at the
time of manufacture.
This equipment meets or exceeds applicable ANSI, CSA, AS and / or CE codes and standards when
operated in accordance with manufacturer’s recommendations.
It is the responsibility of the user to follow all regional codes and regulations that govern the safe
operation of this equipment.
Obtain, read and obey all safety precautions before performing maintenance or repairs or
attempting to operate this equipment. This includes all manufacturer recommendations as well as
those directives set forth by government and local authorities.
To ensure proper and safe use of this equipment, it is strongly recommended that only trained and
authorized personnel attempt to operate and maintain the aerial work platform.
This manual shall be considered a permanent and necessary component of the aerial work platform
and shall be kept with the machine at all times.
Owners and Lessors should complete a full inspection of all components and perform a test of all
functions, including brake functions, before commissioning or reselling the aerial work platform.
Repair or replace all damaged or malfunctioning components.
Haulotte Group is dedicated to the continuous improvement of this and all Haulotte Group products.
Therefore, equipment information is subject to change without notice. Direct any questions or
concerns regarding errors and / or discrepancies in this manual to the Haulotte Group Service
Department.
CALIFORNIA
Proposition 65 W arning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
125 Taylor Parkway
Archbold, Ohio 43502
Phone 1-(888)-440-9240
Fax
(419) 445-0367
www.haulotte-usa.com
2
HAULOTTE GROUP
TABLE OF CONTENTS
1 DECAL REPLACEMENT ................................................................................................................. 5
DECAL REPLACEMENT – DECAL KIT ........................................................................................... 6
DECAL REPLACEMENT – IDENTIFICATION PLATES & OPTIONAL EQUIPMENT ................................ 8
2 REPLACEMENT PARTS ............................................................................................................... 25
TONGUE ASSEMBLY ................................................................................................................... 26
TONGUE ASSEMBLY FOR DRIVE & SET OPTION ....................................................................... 28
TONGUE ASSEMBLY FOR ELECTRIC BRAKE OPTION ............................................................... 34
DOLLY WHEEL ASSEMBLY ......................................................................................................... 40
DOLLY WHEEL ASSEMBLY FOR DRIVE & SET OPTION ........................................................... 42
DOLLY WHEEL WITH TAPERED SWIVEL & YOKE ASSEMBLY (OPTION) ................................ 44
BOOM REST SWITCH ASSEMBLY .............................................................................................. 46
OUTRIGGER LEG ASSEMBLY..................................................................................................... 48
OUTRIGGER FOOT ASSEMBLY .................................................................................................. 50
BRAKE AND AXLE ASSEMBLY ..................................................................................................... 52
BRAKE AND AXLE ASSEMBLY FOR DRIVE & SET OPTION ...................................................... 54
DRIVE MOTOR ASSEMBLY FOR DRIVE & SET OPTION ........................................................... 60
SLEW RING ASSEMBLY .............................................................................................................. 66
BATTERY COMPARTMENT ASSEMBLY ..................................................................................... 68
CONTROL COMPARTMENT ASSEMBLY .................................................................................... 70
CONTROL COMPARTMENT ASSEMBLY FOR DRIVE & SET OPTION ...................................... 74
GROUND (LOWER) CONTROL BOX ........................................................................................... 78
POWER UNIT COMPARTMENT ASSEMBLY ............................................................................... 80
POWER UNIT COMPONENTS ..................................................................................................... 82
COVER ASSEMBLY ..................................................................................................................... 86
COUNTER WEIGHT ASSEMBLY ................................................................................................. 88
BOOM ASSEMBLY ....................................................................................................................... 90
PLATFORM MOUNT ASSEMBLY ................................................................................................. 98
AC POWER HOOK-UP ASSEMBLY ........................................................................................... 102
PLATFORM ASSEMBLY ............................................................................................................. 112
PLATFORM (UPPER) CONTROL BOX .......................................................................................... 122
3 SCHEMATICS ............................................................................................................................. 125
4 OPTIONAL EQUIPMENT ............................................................................................................ 165
3
HAULOTTE GROUP
4
HAULOTTE GROUP
1 DECAL REPLACEMENT
1 DECAL REPLACEMENT
WARNING
WARNING
Decals contain information that is required for the safe
and proper use of the aerial work platform.
Decals should be considered necessary components of
the machine and should be checked before each use to
verify that they are correctly attached and legible.
Promptly replace all decals that are no longer legible.
5
HAULOTTE GROUP
DECAL REPLACEMENT (ANSI)
6
1 DECAL REPLACEMENT
HAULOTTE GROUP
1 DECAL REPLACEMENT
DECAL REPLACEMENT (ANSI)
B06-01-4002
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
PART NUMBER
B06-00-0471
B06-00-0475
B06-00-0473
B06-00-0062
B06-00-0530
B06-00-0531
B06-00-0552
0202-0523
B06-00-0476
B06-00-0474
B06-00-0491
B06-00-0493
B06-00-0550
B06-00-0405
B06-00-0521
B06-00-0404
B06-00-0482
B06-00-0037
B06-00-0506
B06-00-0477
B06-00-0542
B06-00-0496
B06-00-0478
B06-00-0543
B06-00-0505
B06-00-0468
B06-00-0484
B06-00-0034
B06-00-0495
B06-00-0504
B06-00-0503
B06-00-0068
B06-00-0494
B06-00-0541
B06-00-0481
B06-00-0544
B06-00-0161B
B06-00-0480
DECAL KIT – Includes the following:
DESCRIPTION
Decal - Danger - Main Instruction / Hazard - Platform
Decal - Warning - Read / Understand Manual
Decal - Notice - Operator Manual Missing
Decal - Notice - AC Power
Decal - Air - 120 PSI
Decal - Water - 3000 PSI
Decal – Notice Lanyard Attachment
Decal - Flag, Made In USA
Decal - Notice - Range of Motion - 3632T / HTT 13
Decal - Notice - Platform Maximum Load
Decal - Warning - Platform Operation - 3632T / HTT 13
Decal - Caution - Latch / Jack / Brake
Decal - Warning - Unhitch To Operate
Decal - Warning - Hand Pinch Point
Decal - Danger - Tip Over Hazard
Decal - Warning - Outrigger Crush Foot
Decal - Danger - Electrocution
Decal - "Lubricate Semi - Annually"
Decal - Notice - Emergency Lower
Decal - Warning - Fork Lift Use
Decal - Warning - Maximum Tow Speed 65
Decal - Caution - Generator Plate Maximum 200
Decal - Notice - AC Power Connection
Decal - Warning - Crush Hazard
Decal - Danger - Main Instruction / Hazard - Base
Decal - Warning - Ground Operating
Decal - Danger - Battery / Charger Instruction
Decal - Danger - Battery / Charger Safety
Decal - Caution - Compartment Access
Decal - Notice - Emergency Hand Pump
Decal - Notice - Handle Applications
Decal - Notice - Low Foam Hyd Oil
Decal - Notice - Contains Hazardous Material
Decal - Caution - Manual Rotate / Retract
Decal - Caution - Transport Latch
Decal - Warning - Tow Hazard 65 mph
Decal - 'Haulotte BilJax' - 5in Black / Red on Clear
Decal - 3632T / HTT 13 -Black Clear Vinyl with Black Letters
QTY.
1
1
1
2
2
2
1
1
2
1
1
1
2
16
6
8
2
1
2
2
1
1
1
2
1
2
1
1
2
1
1
1
1
1
1
2
2
2
7
HAULOTTE GROUP
IDENTIFICATION PLATES & OPTIONAL EQUIPMENT (ANSI)
8
1 DECAL REPLACEMENT
HAULOTTE GROUP
1 DECAL REPLACEMENT
IDENTIFICATION PLATES & OPTIONAL EQUIPMENT (ANSI)
IDENTIFICATION PLATES
IDENTIFICATION PLATES (Used on all standard equipment)
ITEM NO.
39
40
41
42
PART NUMBER
B06-00-0526
B06-00-0524
B06-00-0490
B06-00-0499
DESCRIPTION
Key Ring Tag
Annual Inspection Plate
VIN Plate
ANSI ID Plate
QTY.
1
1
1
1
REPLACEMENT DECALS FOR OPTIONAL EQUIPMENT
DECAL REPLACEMENT FOR OPTIONAL EQUIPMENT
ITEM NO.
43
44
45
46
47
48
49
50
51
52
PART NUMBER
B06-00-0485
B06-00-0497
B06-00-0529
B06-00-0527
B06-00-0528
B06-00-0553
B06-00-0488
B06-00-0487
B06-00-0486
B06-00-0547
DESCRIPTION
Decal - Notice - Material Lift Set - up (Material Lift Option)
Decal - Notice - Material Lift Max 500 (Material Lift Option)
Decal - Notice - Platform Rotate (Manual Rotation Option)
Decal - Warning - Drive and Set (Drive and Set Option)
Decal - Notice - Drive and Set (Drive and Set Option)
Decal - Warning - Jockey Wheel (Drive and Set Option)
Decal - Caution - Component Damage (Gas Engine Option)
Decal - Notice - Unleaded Fuel Only (Gas Engine Option)
Decal - notice - engine Specifics (Gas Engine Option)
Decal - Warning - Eng Operate - Hot (Gas Engine Option)
QTY.
1
1
1
1
1
1
1
1
1
1
9
HAULOTTE GROUP
DECAL REPLACEMENT (CE)
10
1 DECAL REPLACEMENT
HAULOTTE GROUP
1 DECAL REPLACEMENT
DECAL REPLACEMENT (CE)
B06-01-4002-DU
B06-01-4002-EI
B06-01-4002-FC
B06-01-4002-FR
B06-01-4002-GE
B06-01-4002-IT
B06-01-4002-KO
B06-01-4002-RU
B06-01-4002-SW
ITEM NO. PART NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
B06-00-0471
B06-00-0475-CE
B06-00-0062-CE
B06-00-0173-CE
0202-0523
B06-00-0476-CE
B06-00-0474-CE
B06-00-0491
B06-00-0405-CE
B06-00-0568-CE
B06-00-0404-CE
B06-00-0482-CE
B06-00-0037
B06-00-0506-CE
B06-00-0542-CE
B06-00-0496-CE
B06-00-0478
B06-00-0505
B06-00-0468
B06-00-0034-CE
B06-00-0495-CE
B06-00-0572-CE
B06-00-0068-CE
B06-00-0541
B06-00-0481
B06-00-0161B
B06-00-0480-CE
DECAL KIT - Dutch - Includes the following:
DECAL KIT - English International - Includes the following:
DECAL KIT - French (Canadian) - Includes the following:
DECAL KIT - French (European) - Includes the following:
DECAL KIT - German - Includes the following:
DECAL KIT - Italian - Includes the following:
DECAL KIT - Korean - Includes the following:
DECAL KIT - Russian - Includes the following:
DECAL KIT - Swedish - Includes the following:
DESCRIPTION
QTY.
Decal - Danger - Main Instruction / Hazard - Platform
1
Decal - Warning - Read / Understand Manual
2
Decal - Notice - AC Power
2
Decal - Notice - Lanyard Attachment
1
Decal - Flag, Made In USA
1
Decal - Notice - Range of Motion - 3632T
2
Decal - Notice - Platform Maximum Load
1
Decal - Warning - Platform Operation - 3632T
1
Decal - Warning - Hand Pinch Point
16
Decal - Caution - Outrigger Pressure
4
Decal - Warning - Outrigger Crush Foot
10
Decal - Danger - Electrocution
2
Decal - "Lubricate Semi - Annually"
1
Decal - Notice - Emergency Lower
2
Decal - Warning - Maximum Tow Speed 65
1
Decal - Caution - Generator Plate Maximum 200
1
Decal - Notice - AC Power Connection
1
Decal - Danger - Main Instruction / Hazard - Base
1
Decal - Warning - Ground Operation
2
Decal - Danger - Battery / Charger Safety
2
Decal - Caution - Compartment Access
2
Decal - Caution - Read Parts and Service Manual
1
Decal - Notice - Low Foam Hyd Oil
1
Decal - Caution - Manual Rotate / Retract
1
Decal - Caution - Transport Latch
1
Decal - 'Haulotte BilJax' - 5in Black / Red on Clear
2
Decal - HTT 13 - Black Clear Vinyl with Black Letters
2
Note: Decals without the CE suffix are available in the following languages:
-DE = German, -DU = Dutch, -FC = French (Canadian), -FR = French (European), -IT = Italian,
-KO = Korean, RU = Russian, -SP = Spanish, -SW = Swedish
To order add the appropriate suffix to the end of the part number.
11
HAULOTTE GROUP
IDENTIFICATION PLATES & OPTIONAL EQUIPMENT (CE)
12
1 DECAL REPLACEMENT
HAULOTTE GROUP
1 DECAL REPLACEMENT
IDENTIFICATION PLATES & OPTIONAL EQUIPMENT (CE)
IDENTIFICATION PLATES
ITEM NO.
28
29
IDENTIFICATION PLATES (Used on all standard equipment)
PART NUMBER
DESCRIPTION
B06-00-0499-CE ID Plate
B06-00-0490
VIN Plate
QTY.
1
1
OPTIONAL EQUIPMENT
ITEM NO.
30
31
32
33
34
35
36
PART NUMBER
B06-00-0529
B06-00-0527
B06-00-0528
B06-00-0530
B06-00-0531
B06-00-0553
B06-00-0487
DESCRIPTION
Decal - Notice - Platform Rotate (Manual Rotation Option)
Decal - Warning - Drive and Set (Drive and Set Option)
Decal - Notice - Drive and Set (Drive and Set Option)
Decal - Air - 120 PSI (Air Line to Platform Option)
Decal - Water - 3000 PSI (Water Line to Platform Option)
Decal - Warning - Jockey Wheel (Drive and Set Option)
Decal - Notice - Unleaded Fuel Only (Gas Engine Option)
QTY.
1
1
1
2
2
1
1
13
HAULOTTE GROUP
DECAL REPLACEMENT (AUSTRALIA)
14
1 DECAL REPLACEMENT
HAULOTTE GROUP
1 DECAL REPLACEMENT
DECAL REPLACEMENT (AUSTRALIA)
B06-01-4002-EI
ITEM NO. PART NUMBER
1
B06-00-0471
2
B06-00-0475-CE
3
B06-00-0062-CE
4
B06-00-0530
5
B06-00-0531
6
B06-00-0173-CE
7
0202-0523
8
B06-00-0476-CE
9
B06-00-0474-CE
10
B06-00-0491
11
B06-00-0405-CE
12
B06-00-0568-CE
13
B06-00-0404-CE
14
B06-00-0482-CE
15
B06-00-0037
16
B06-00-0506-CE
17
B06-00-0542-CE
18
B06-00-0496-CE
19
B06-00-0478
20
B06-00-0505
21
B06-00-0468
22
B06-00-0034-CE
23
B06-00-0495-CE
24
B06-00-0572-CE
25
B06-00-0068-CE
26
B06-00-0541
27
B06-00-0481
28
B06-00-0161B
29
B06-00-0480-CE
DECAL KIT - English International - Includes the following:
DESCRIPTION
QTY.
Decal - Danger - Main Instruction / Hazard - Platform
1
Decal - Warning - Read / Understand Manual
2
Decal - Notice - AC Power
2
Decal - Air - 120 PSI
2
Decal - Water - 3000 PSI
2
Decal - Notice - Lanyard Attachment
1
Decal - Flag, Made In USA
1
Decal - Notice - Range of Motion - 3632T
2
Decal - Notice - Platform Maximum Load
1
Decal - Warning - Platform Operation - 3632T
1
Decal - Warning - Hand Pinch Point
16
Decal - Caution - Outrigger Pressure
4
Decal - Warning - Outrigger Crush Foot
10
Decal - Danger - Electrocution
2
Decal - "Lubricate Semi - Annually"
1
Decal - Notice - Emergency Lower
2
Decal - Warning - Maximum Tow Speed 65
1
Decal - Caution - Generator Plate Maximum 200
1
Decal - Notice - AC Power Connection
1
Decal - Danger - Main Instruction / Hazard - Base
1
Decal - Warning - Ground Operation
2
Decal - Danger - Battery / Charger Safety
2
Decal - Caution - Compartment Access
2
Decal - Caution - Read Parts and Service Manual
1
Decal - Notice - Low Foam Hyd Oil
1
Decal - Caution - Manual Rotate / Retract
1
Decal - Caution - Transport Latch
1
Decal - 'Haulotte BilJax' - 5in Black / Red on Clear
2
Decal - HTT 13 - Black Clear Vinyl with Black Letters
2
15
HAULOTTE GROUP
1 DECAL REPLACEMENT
IDENTIFICATION PLATES & OPTIONAL EQUIPMENT (AUSTRALIA)
16
HAULOTTE GROUP
1 DECAL REPLACEMENT
IDENTIFICATION PLATES & OPTIONAL EQUIPMENT (AUSTRALIA)
IDENTIFICATION PLATES
ITEM NO.
30
31
32
IDENTIFICATION PLATES (Used on all standard equipment)
PART NUMBER
DESCRIPTION
B06-00-0524
Annual Inspection Plate
B06-00-0490
VIN Plate
B06-00-0499
ANSI ID Plate
QTY.
1
1
1
REPLACEMENT DECALS FOR OPTIONAL EQUIPMENT
ITEM NO.
33
34
35
36
37
38
39
PART NUMBER
B06-00-0529
B06-00-0527
B06-00-0528
B06-00-0553
B06-00-0488
B06-00-0487
B06-00-0547
DESCRIPTION
Decal - Notice - Platform Rotate (Manual Rotation Option)
Decal - Warning - Drive and Set (Drive and Set Option)
Decal - Notice - Drive and Set (Drive and Set Option)
Decal - Warning - Jockey Wheel (Drive and Set Option)
Decal - Caution - Component Damage (Gas Engine Option)
Decal - Notice - Unleaded Fuel Only (Gas Engine Option)
Decal - Warning - Eng Operate - Hot (Gas Engine Option)
QTY.
1
1
1
1
1
1
1
17
*
18
B06-00-0622
*
B06-00-0589
B06-00-0621
*
B06-00-0590
B06-00-0591
B06-00-0620
B06-00-0623
*
Telescopic
* Not Needed For German Kit(GE)
*
B06-00-0593
B06-00-0594
B06-00-0625
B06-00-0592
*
HAULOTTE GROUP
1 DECAL REPLACEMENT
LANGUAGE DECALS FOR GROUND CONTROL BOX
HAULOTTE GROUP
1 DECAL REPLACEMENT
LANGUAGE DECALS FOR GROUND CONTROL BOX
PART NUMBER
B06-01-4040-DE
B06-01-4040-DU
B06-01-4040-FC
B06-01-4040-FR
B06-01-4040-IT
B06-01-4040-KO
B06-01-4040-RU
B06-01-4040-SP
B06-01-4040-SW
DESCRIPTION
Decal Kit - Ground Controls - German
Decal Kit - Ground Controls - Dutch
Decal Kit - Ground Controls - French (Canadian)
Decal Kit - Ground Controls - French (European)
Decal Kit - Ground Controls - Italian
Decal Kit - Ground Controls - Korean
Decal Kit - Ground Controls - Russian
Decal Kit - Ground Controls - Spanish
Decal Kit - Ground Controls - Swedish
QTY.
1
1
1
1
1
1
1
1
1
* Note: The image of the control box is provided to reference where the appropriate overlay decals
should be placed.
19
B06-00-0593
20
B06-00-0592
*Not Needed For German Kit(GE)
Telescopic
*
B06-00-0620
B06-00-0625
*
HAULOTTE GROUP
1 DECAL REPLACEMENT
LANGUAGE DECALS FOR PLATFORM CONTROL BOX
HAULOTTE GROUP
1 DECAL REPLACEMENT
LANGUAGE DECALS FOR PLATFORM CONTROL BOX
PART NUMBER
B06-01-4041-DE
B06-01-4041-DU
B06-01-4041-FC
B06-01-4041-FR
B06-01-4041-IT
B06-01-4041-KO
B06-01-4041-RU
B06-01-4041-SP
B06-01-4041-SW
DESCRIPTION
Decal Kit - Platform Controls - German
Decal Kit - Platform Controls - Dutch
Decal Kit - Platform Controls - French (Canadian)
Decal Kit - Platform Controls - French (European)
Decal Kit - Platform Controls - Italian
Decal Kit - Platform Controls - Korean
Decal Kit - Platform Controls - Russian
Decal Kit - Platform Controls - Spanish
Decal Kit - Platform Controls - Swedish
QTY.
1
1
1
1
1
1
1
1
1
* Note: The image of the control box is provided to reference where the appropriate overlay decals
should be placed.
21
22
B06-00-0595
B06-00-0627
*
B06-00-0596
B06-00-0597
B06-00-0592
Telescopic
*Not Needed For German Kit(GE)
*
B06-00-0593
*
B06-00-0620
*
B06-00-0626
B06-00-0624
B06-00-0598
*
HAULOTTE GROUP
1 DECAL REPLACEMENT
LANGUAGE DECALS FOR DRIVE & SET PLATFORM CONTROL BOX
HAULOTTE GROUP
1 DECAL REPLACEMENT
LANGUAGE DECALS FOR DRIVE & SET PLATFORM CONTROL BOX
PART NUMBER
B06-01-4042-DE
B06-01-4042-DU
B06-01-4042-FC
B06-01-4042-FR
B06-01-4042-IT
B06-01-4042-KO
B06-01-4042-RU
B06-01-4042-SP
B06-01-4042-SW
DESCRIPTION
Decal Kit - Drive & Set Platform Controls - German
Decal Kit - Drive & Set Platform Controls - Dutch
Decal Kit - Drive & Set Platform Controls - French (Canadian)
Decal Kit - Drive & Set Platform Controls - French (European)
Decal Kit - Drive & Set Platform Controls - Italian
Decal Kit - Drive & Set Platform Controls - Korean
Decal Kit - Drive & Set Platform Controls - Russian
Decal Kit - Drive & Set Platform Controls - Spanish
Decal Kit - Drive & Set Platform Controls - Swedish
QTY.
1
1
1
1
1
1
1
1
1
* Note: The image of the control box is provided to reference where the appropriate overlay decals
should be placed.
23
HAULOTTE GROUP
24
1 DECAL REPLACEMENT
HAULOTTE GROUP
2 REPLACEMENT PARTS
2 REPLACEMENT PARTS
Use only parts manufactured and/or authorized by Haulotte Group when replacing damaged
components. See the back pages for replacement part ordering information.
NOTE: Unless otherwise noted: High-strength Grade 5/Class 8.8 fasteners are used in the assembly
of this equipment.
25
HAULOTTE GROUP
2 REPLACEMENT PARTS
TONGUE ASSEMBLY (ANSI)
1
16
2
14
11
2A
10
3
13
14
5A
12
5B
7
15
8
4D
6
4B
9
5
15
4A
2I
4C
4
2D
2B
2C
2E
2F
2G
2H
26
HAULOTTE GROUP
2 REPLACEMENT PARTS
TONGUE ASSEMBLY (ANSI)
ITEM NO.
1
2
PART NUMBER
A-00172
B12-00-0211
DESCRIPTION
Hitch Step
Revised for Compatibility Effective 2007
Coupler, Hydraulic Surge Assembly
Replaces B12-00-0169 Effective 2008
Master Cylinder (Excludes Cap)
Cylinder Fill Cap
Safety Cable
Safety Lever
Push Rod Assembly
Chanel Slide, Top
Chanel Slide, Bottom
Channel Spacer
Cap for Master Cylinder
Tongue Tube
Hand Brake Assembly
Brake Lever
Replaces A-00167 Effective 2006
QTY.
1
1
2A
2B
2C
2D
2E
2F
2G
2H
2I
3
4
4A
B12-00-0218
B12-00-0219
B12-00-0220
B12-00-0221
B12-00-0222
B12-00-0223
B12-00-0224
B12-00-0225
B12-00-0220
A-00170
B22-00-0074
A-00192
4B
4C
4D
4E
4F
4G
A-02177
0096-0010
0096-0040
B04-06-0033
B36-00-0088
0090-0144
5
5A
5B
6
7
8
9
10
A-00198
B01-10-0239
B01-10-0297
B03-00-0017
0096-0186
0096-0076
0096-0042
B12-00-0066
B12-00-0068
Tail Light Kit
Grommet, Marker Light
Marker Light, Red
Safety Chain Assembly
Screw, Hex Head Cap - M12 x 160
Flat Washer, M12
Hex Nut with Nylon Insert, M12
2in Ball Coupler
2 5/16in Ball Coupler (Option) - Not Shown
1
2
2
2
1
2
1
1
11
12
13
14
15
16
0090-0878
0090-0425
0090-0194
0096-0026
0096-0042
A-00185
Screw, Hex Head Cap - 5/8 -11 X 4 3/4
Flat Washer, SAE - 5/8
Hex Nut with Nylon Insert, 5/8-11
Screw, Hex Head Cap - M12 x 130
Hex Nut with Nylon Insert, M12
Tape, Non-Skid -7 x 5 3/4
2
4
2
3
3
1
Brake Bracket
Screw, Hex Head Cap - M8 x 20
Hex Nut with Nylon Insert, M8
Flat Washer - Not Shown
Pin, Clevis - Not Shown
Pin, Cotter - 3/32 x 3/4 - Not Shown
Replaced B36-00-0089 Effective 2006
1
1
1
1
1
1
1
2
1
1
1
1
1
4
4
1
1
4
27
HAULOTTE GROUP
2 REPLACEMENT PARTS
TONGUE ASSEMBLY (CE)
14
11
4
13
3
10
15
12
16G
8
16A
6
1
16B
7
6
16C
2
5
16F
16E
17
D
16D
A
16
7
23
C
B
9
22
20
10
20
18
25
21
DETAIL A
19
26
DETAIL B
24
DETAIL C
28
27
30
29
35
34
30
31
33
DETAIL D-1
28
32
DETAIL D-2
HAULOTTE GROUP
2 REPLACEMENT PARTS
TONGUE ASSEMBLY (CE)
ITEM NO.
1
2
3
3A
3B
4
5
6
7
8
9
10
11
12
13
14
15
16
16A
16B
16C
16D
16E
16F
16G
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART NUMBER
A-03610
A-03642
A-04662
B10-00-0157
B10-00-0147
0096-0122
0096-0026
0096-0042
A-03633
0096-0123
0096-0001
0096-0039
A-02166
A-02167
0096-0105
0096-0041
A-02169
A-02160-K
A-02165
0096-0087
A-02164
0090-0147
A-02160
0096-0022
0096-0042
A-03605
0096-0020
0096-0024
0096-0042
A-03643
A-03611
0068-247
0090-0185
0096-0125
0096-0126
A-03639
A-03630
A-01413
A-03640
A-03637
0096-0056
0096-0040
0096-0024
0096-0042
DESCRIPTION
Tongue Tube
Side Shim
Coupler - Replaces A-03616 Effective 2007
Dampner - Not Shown
Head Lock - Not Shown
Screw, Hex Head Cap - M12 x 150
Screw, Hex Head Cap - M12 x 130
Hex Nut with Nylon Insert, M12
Side Marker Light - Amber
Screw, Hex Head Cap - M6 x 90
Screw, Hex Head Cap - M6 x 16
Hex Nut with Nylon Insert, M6
Attach Plate
Mount Assembly
Screw, Hex Head Cap - M10 x 100
Hex Nut with Nylon Insert, M10
Jack Assembly - Replaces A-00144 Effective 2006
Tire and Wheel Assembly
Tire and Wheel Only
Flat Washer, M20
Axle
Pin, Cotter - 1/8 x 1 1/4
Jack Wheel Weldment
Screw, Hex Head Cap - M12 x 75
Hex Nut with Nylon Insert, M12
Bike Catcher Weldment
Screw, Hex Head Cap - M12 x 30
Screw, Hex Head Cap - M12 x 100
Hex Nut with Nylon Insert, M12
Front Marker Light
Bike Bar Light Bracket
U-Bolt - 5/16-18
Hex Nut, Self-Locking, #5/16-18
Screw, Hex Head Cap - M5 x 16
Hex Nut with Nylon Insert, M5
Guide Brake Link
Slide Brake Link
Weld Nut, M10
Rod Threaded M10 X 1.5 X 92in
Coupler Brake Link
Screw, Hex Head Cap - M8 x 30
Hex Nut with Nylon Insert - M8
Screw, Hex Head Cap - M12 x 100
Hex Nut with Nylon Insert, M12
QTY.
Ref.
2
1
1
1
1
2
3
4
2
4
6
1
1
4
4
1
1
2
2
1
2
1
1
1
2
4
2
6
2
2
2
4
4
4
1
2
2
2
1
4
4
2
2
29
HAULOTTE GROUP
2 REPLACEMENT PARTS
TONGUE ASSEMBLY (AUSTRALIA)
17
18
15
7
2B
6
1
14
2A
19
5
11
12
10
8A
3
8B
2
13
4
8
9B
9A
16
9
9C
30
9D
HAULOTTE GROUP
2 REPLACEMENT PARTS
TONGUE ASSEMBLY (AUSTRALIA)
ITEM NO.
1
2
2A
2B
3
4
5
6
7
8
8A
8B
9
9A
9B
9C
9D
9E
9F
9G
10
11
12
13
14
15
16
17
18
19
20
PART NUMBER
A-00170
B01-10-0163
B07-06-5865
B01-02-0062
0096-0103
0096-0104
0096-0040
0096-0004
0096-0039
A-03692
B01-10-0239
B01-10-0297
B22-00-0074
A-00192
A-02177
0096-0010
0096-0040
B04-06-0033
B36-00-0088
0090-0144
B40-00-0040
0096-0186
0096-0076
0096-0042
A-01134
0096-0025
0096-0042
0096-0176
0096-0042
B01-09-0104
DESCRIPTION
Tongue Tube
5 Amp Battery and Battery Charger
Strap, Mount - Break Away
Brake-Away Switch
Screw, Hex Head Cap - M8 x 140
Flat Washer, M8
Hex Nut with Nylon Insert, M8
Screw, Hex Head Cap - M6 x 25
Hex Nut with Nylon Insert, M6
Harness, Australian Trailer Lights
Grommet, Marker Light
Marker Light, Red
Hand Brake Assembly
Brake Lever
Replaces A-00167 Effective 2006
Brake Bracket
Screw, Hex Head Cap - M8 x 20
Hex Nut with Nylon Insert, M8
Flat Washer - Not Shown
Pin, Clevis - Not Shown
Pin, Cotter - 3/32 x 3/4 - Not Shown
Replaces B36-00-0089 Effective 2006
Safety Chain
Screw, Hex Head Cap - M12 x 160
Flat Washer, M12
Hex Nut with Nylon Insert, M12
Coupler Bottom
Screw, Hex Head Cap - M12 x 120
Hex Nut with Nylon Insert, M12
Coupler - Please Contact a Haulotte Australia Service
Center
Screw, Hex Head Cap - M12 x 35
Hex Nut with Nylon Insert, M12
Butt Splice (Heat Shrink) - Not Shown
QTY.
Ref.
1
2
1
4
4
4
1
1
1
2
2
1
1
1
4
4
1
1
4
2
1
2
1
1
3
3
1
4
4
3
31
HAULOTTE GROUP
2 REPLACEMENT PARTS
TONGUE ASSEMBLY FOR DRIVE & SET OPTION (ANSI)
2
1
3
5
5A
7
10
8
6
9
11B
13A
15
13B
11D
16
14
17
4
13
5I
11A
5D
11
5C
5B
5F
5E
5G
5H
32
11C
12A
12
HAULOTTE GROUP
2 REPLACEMENT PARTS
TONGUE ASSEMBLY FOR DRIVE & SET OPTION (ANSI)
ITEM NO.
1
2
3
4
5
PART NUMBER
A-00172
A-00185
0096-0026
0096-0042
B12-00-0211
5A
5B
5C
5D
5E
5F
5G
5H
5I
6
7
8
9
10
11
11A
B12-00-0218
B12-00-0219
B12-00-0220
B12-00-0221
B12-00-0222
B12-00-0223
B12-00-0224
B12-00-0225
B12-00-0220
B12-00-0066
B12-00-0068
0090-0878
0090-0425
0090-0194
A-00170
B22-00-0074
A-00192
11B
11C
11D
11E
11F
11G
A-02177
0096-0010
0096-0040
B04-06-0033
B36-00-0088
0090-0144
12
12A
12B
12C
12D
12E
13
13A
13B
14
15
16
17
A-00942
B01-03-0077
B01-09-0093
B01-09-0091
B01-09-0092
B00-00-0170
A-00198
B01-10-0239
B01-10-0297
B03-00-0017
0096-0186
0096-0076
0096-0042
DESCRIPTION
Hitch Step - Revised for Compatibility Effective 2007
Tape, Non-Skid -7 x 5 3/4
Screw, Hex Head Cap - M12 x 130
Hex Nut with Nylon Insert, M12
Coupler, Hydraulic Surge Assembly
Replaces B12-00-0169 Effective 2008
Master Cylinder (Excludes Cap)
Cylinder Fill Cap
Safety Cable
Safety Lever
Push Rod Assembly
Chanel Slide, Top
Chanel Slide, Bottom
Channel Spacer
Cap for Master Cylinder
2in Ball Coupler
2 5/16in Ball Coupler (Option) - Not Shown
Screw, Hex Head Cap - 5/8 -11 X 4 3/4
Flat Washer, SAE - 5/8
Hex Nut with Nylon Insert, 5/8-11
Tongue Tube
Hand Brake Assembly
Brake Lever
Replaces A-00167 Effective 2006
Brake Bracket
Screw, Hex Head Cap - M8 x 20
Hex Nut with Nylon Insert, M8
Flat Washer - Not Shown
Pin, Clevis - Not Shown
Pin, Cotter - 3/32 x 3/4 - Not Shown
Replaced B36-00-0089 Effective 2006
Brake Switch Assembly
Switch, Brake NO & NC
Seal, Wire - 16/18 Gauge - Green - Not Shown
Terminal, Female - 16/18 Gage - Not Shown
Connector Assembly - 2 Female - Not Shown
Wire Casing - Not Shown
Tail Light Kit
Grommet, Marker Light
Marker Light, Red
Safety Chain Assembly
Screw, Hex Head Cap - M12 x 160
Flat Washer, M12
Hex Nut with Nylon Insert, M12
QTY.
1
1
3
3
Ref
1
1
1
1
1
1
1
2
1
1
2
4
2
1
1
1
1
4
4
1
1
4
1
1
2
2
1
1
1
2
2
2
1
2
1
33
HAULOTTE GROUP
2 REPLACEMENT PARTS
TONGUE ASSEMBLY FOR DRIVE & SET OPTION (CE)
4
36
3
10
6
16
1
7
14
D
15
A
C
B
2
5
8
6
17
12
23
13
11
7
22
9
25
21
20
20
10
DETAIL A
18
26
24
DETAIL C
DETAIL B
19
27
28
29
30
35
30
31
33
34
DETAIL D-2
DETAIL D-1
34
32
HAULOTTE GROUP
2 REPLACEMENT PARTS
TONGUE ASSEMBLY FOR DRIVE & SET OPTION (CE)
ITEM NO.
1
2
3
PART NUMBER
A-03610
A-03642
A-04662
DESCRIPTION
Tongue Tube
Side Shim
Coupler
Replaces A-03616 Effective 2007
QTY.
Ref.
2
1
3A
3B
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
B10-00-0157
B10-00-0147
0096-0122
0096-0026
0096-0042
A-03633
0096-0123
0096-0001
0096-0039
A-03647
A-03675
0090-0692
0090-0181
0096-0014
0096-0041
A-03605
0096-0020
0096-0024
0096-0042
A-03643
A-03611
0068-247
0090-0185
0096-0125
0096-0126
A-03639
A-03630
A-01413
A-03640
A-03637
0096-0056
0096-0040
0096-0024
0096-0042
A-02350
Dampner - Not Shown
Head Lock - Not Shown
Screw, Hex Head Cap - M12 x 150
Screw, Hex Head Cap - M12 x 130
Hex Nut with Nylon Insert, M12
Side Marker Light - Amber
Screw, Hex Head Cap - M6 x 90
Screw, Hex Head Cap - M6 x 16
Hex Nut with Nylon Insert, M6
Switch Assembly NC
Brake Switch Mount
Screw, Round Head Machine - 8-32 X 1 1/4
Hex Nut with Nylon Insert - 8-32
Screw, Hex Head Cap - M10 x 20
Hex Nut with Nylon Insert, M10
Bike Catcher Weldment
Screw, Hex Head Cap - M12 x 30
Screw, Hex Head Cap - M12 x 100
Hex Nut with Nylon Insert, M12
Front Marker Light
Bike Bar Light Bracket
U-Bolt - 5/16-18
Hex Nut, Self-Locking, #5/16-18
Screw, Hex Head Cap - M5 x 16
Hex Nut with Nylon Insert, M5
Guide Brake Link
Slide Brake Link
Weld Nut, M10
Rod Threaded M10 X 1.5 X 92in
Coupler Brake Link
Screw, Hex Head Cap - M8 x 30
Hex Nut with Nylon Insert - M8
Screw, Hex Head Cap - M12 x 100
Hex Nut with Nylon Insert, M12
Dolly Wheel 15in. - Refer to the next page for the breakdown
1
1
1
2
3
4
2
4
6
1
1
2
2
2
2
2
4
2
6
2
2
2
4
4
4
1
2
2
2
1
4
4
2
2
Ref.
35
HAULOTTE GROUP
2 REPLACEMENT PARTS
TONGUE ASSEMBLY FOR DRIVE & SET OPTION (AUSTRALIA)
19
18
16
7
2B
6
1
15
5
2A
20
12
13
8A
11
8B
2
14
8
4
9D
9A
9B
17
9
10A
36
9C
3
HAULOTTE GROUP
2 REPLACEMENT PARTS
TONGUE ASSEMBLY FOR DRIVE & SET OPTION (AUSTRALIA)
ITEM NO.
1
2
2A
2B
3
4
5
6
7
8
8A
8B
9
9A
PART NUMBER
A-00170
B01-10-0163
B07-06-5865
B01-02-0062
0096-0103
0096-0104
0096-0040
0096-0004
0096-0039
A-03692
B01-10-0239
B01-10-0297
B22-00-0074
A-00192
9B
9C
9D
9E
9F
9G
A-02177
0096-0010
0096-0040
B04-06-0033
B36-00-0088
0090-0144
10
10A
10B
10C
10D
10E
11
12
13
14
15
16
17
18
19
20
21
A-00942
B01-03-0077
B01-09-0093
B01-09-0091
B01-09-0092
B00-00-0170
B40-00-0040
0096-0186
0096-0076
0096-0042
A-01134
0096-0025
0096-0042
0096-0176
0096-0042
B01-09-0104
DESCRIPTION
Tongue Tube
5 Amp Battery and Battery Charger
Strap, Mount - Break Away
Brake-Away Switch
Screw, Hex Head Cap - M8 x 140
Flat Washer, M8
Hex Nut with Nylon Insert, M8
Screw, Hex Head Cap - M6 x 25
Hex Nut with Nylon Insert, M6
Harness, Australian Trailer Lights
Grommet, Marker Light
Marker Light, Red
Hand Brake Assembly
Brake Lever
Replaces A-00167 Effective 2006
Brake Bracket
Screw, Hex Head Cap - M8 x 20
Hex Nut with Nylon Insert, M8
Flat Washer - Not Shown
Pin, Clevis - Not Shown
Pin, Cotter - 3/32 x 3/4 - Not Shown
Replaces B36-00-0089 Effective 2006
Brake Switch Assembly
Switch, Brake NO & NC
Seal, Wire - 16/18 Gauge - Green - Not Shown
Terminal, Female - 16/18 Gage - Not Shown
Connector Assembly - 2 Female - Not Shown
Wire Casing - Not Shown
Safety Chain
Screw, Hex Head Cap - M12 x 160
Flat Washer, M12
Hex Nut with Nylon Insert, M12
Coupler Bottom
Screw, Hex Head Cap - M12 x 120
Hex Nut with Nylon Insert, M12
Coupler - Please Contact a Haulotte Australia Service Center
Screw, Hex Head Cap - M12 x 35
Hex Nut with Nylon Insert, M12
Butt Splice (Heat Shrink) - Not Shown
QTY.
1
1
2
1
4
4
4
1
1
1
2
2
1
1
1
4
4
1
1
4
1
1
2
2
1
1
2
1
2
1
1
3
3
1
4
4
3
37
HAULOTTE GROUP
2 REPLACEMENT PARTS
TONGUE ASSEMBLY FOR ELECTRIC BRAKE OPTION
5
9
4
?
6
13
11A
3
12
2
17
14
7
8
1
19B
19A
16
11
18D
18B
10
18A
19
38
18
18C
15
HAULOTTE GROUP
2 REPLACEMENT PARTS
TONGUE ASSEMBLY FOR ELECTRIC BRAKE OPTION
ITEM NO.
1
2
PART NUMBER
A-00170
B12-00-0066
B12-00-0068
DESCRIPTION
Tongue Tube
2in Ball Coupler
2 5/16in Ball Coupler (Option) - Not Shown
A-00196
A-00172
Electric Brake Coupler
Hitch Step
Revised for Compatibility - Effective 2007
1
1
5
6
7
8
9
10
11
11A
12
13
14
15
16
17
18
18A
A-00185
0090-0878
0090-0425
0090-0194
0096-0026
0096-0042
B01-10-0163
B01-02-0062
0096-0004
0096-0039
B07-06-5865
0096-0103
0096-0104
0096-0040
B22-00-0074
A-00192
Tape, Non-Skid -7 x 5 3/4
Screw, Hex Head Cap - 5/8 -11 X 4 3/4
Flat Washer, SAE - 5/8
Hex Nut with Nylon Insert, 5/8-11
Screw, Hex Head Cap - M12 x 130
Hex Nut with Nylon Insert, M12
5 Amp Battery and Battery Charger
Brake-Away Switch
Screw, Hex Head Cap - M6 x 25
Hex Nut with Nylon Insert, M6
Strap, Mount - Break Away
Screw, Hex Head Cap - M8 x 140
Flat Washer, M8
Hex Nut with Nylon Insert, M8
Hand Brake Assembly
Brake Lever
Replaces A-00167 Effective 2006
1
2
4
2
3
3
1
1
1
2
2
4
4
4
1
1
18B
18C
18D
18E
18F
18G
19
19A
19B
20
21
A-02177
0096-0010
0096-0040
B04-06-0033
B36-00-0088
0090-0144
A-00782
B01-10-0239
B01-10-0297
B03-00-0017
B01-09-0104
Brake Bracket
Screw, Hex Head Cap - M8 x 20
Hex Nut with Nylon Insert, M8
Flat Washer - Not Shown
Pin, Clevis - Not Shown
Pin, Cotter - 3/32 x 3/4 - Not Shown
Wire Harness,700ft with Electric Brake
Grommet, Marker Light
Marker Light, Red
Safety Chain Assembly
Butt Splice (Heat Shrink) - Not Shown
1
4
4
1
1
4
1
2
2
2
3
3
4
QTY.
Ref.
1
39
HAULOTTE GROUP
2 REPLACEMENT PARTS
DOLLY WHEEL ASSEMBLY
4
2
1
3
5
6
7G
7A
7B
7C
7F
7E
7D
7
40
HAULOTTE GROUP
2 REPLACEMENT PARTS
DOLLY WHEEL ASSEMBLY
ITEM NO.
1
2
3
4
5
6
7
7A
7B
7C
7D
7E
7F
7G
PART NUMBER
A-00170
A-02166
A-02167
0096-0105
DESCRIPTION
Tongue Tube
Attach Plate
Mount Assembly
Screw, Hex Head Cap - M10 x 100
Replaces 0096-0075 Effective 2006
QTY.
1
1
1
4
0096-0041
A-02169
Hex Nut with Nylon Insert, M10
Jack Assembly
Replaces A-00144 Effective 2006
Tire and Wheel Assembly
Tire and Wheel Only
Flat Washer, M20
Axle
Pin, Cotter - 1/8 x 1 1/4
Jack Wheel Weldment
Screw, Hex Head Cap - M12 x 75
Hex Nut with Nylon Insert, M12
4
1
A-02160-K
A-02165
0096-0087
A-02164
0090-0147
A-02160
0096-0022
0096-0042
1
2
2
1
2
1
1
1
41
HAULOTTE GROUP
2 REPLACEMENT PARTS
DOLLY WHEEL ASSEMBLY FOR DRIVE & SET OPTION
21
1
19
22
24
2
23
5
3
25
7
6
22
21
4
10
9
14
16
20
8
15
17
19
12
13
11
16
42
18
HAULOTTE GROUP
2 REPLACEMENT PARTS
DOLLY WHEEL ASSEMBLY FOR DRIVE & SET OPTION
ITEM NO.
1
2
3
4
5
6
7
8
9
10
PART NUMBER
A-02350
A-02359
A-02351
A-02353
0096-0035
0096-0044
0068-135
0096-0075
0096-0041
A-02169
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
A-02354
0096-0022
0096-0042
A-02365
A-02370
0096-0087
0090-0147
A-02367
0096-0045
0090-0427
0090-0778
B25-00-0096
A-02363
0090-0429
A-00170
DESCRIPTION
Dolly Wheel 15in.
Caster Mount
Mount, Heavy Duty
Attach Plate
Screw, Hex Head Cap - 16 X 90
Hex Nut with Nylon Insert - M16
Lock Pin, Tension - 3/4 x 4
Screw, Hex Head Cap - M10 x 120
Hex Nut with Nylon Insert, M10
Jack Assembly
Replaces A-00144 Effective 2006
Foot Pad
Screw, Hex Head Cap - M12 x 75
Hex Nut with Nylon Insert, M12
Yoke, 15 Inch Wheel
Jack Axle-8.25in
Flat Washer, M20
Pin, Cotter - 1/8 x 1 1/4
Tire, Dolly Wheel 15 Inch
Hex Nut with Nylon Insert - M20
Flat Washer, 3/4
Flat Washer, 1
Bearing, Thrust
Caster Pivot Shaft 15 Inch
Flat Washer, SAE 1
Tongue Tube
QTY.
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
6
2
1
2
2
1
2
1
1
Ref.
43
HAULOTTE GROUP
2 REPLACEMENT PARTS
DOLLY WHEEL WITH TAPERED SWIVEL & YOKE ASSEMBLY (OPTION)
1
14
2
12
3
4
13
5
6
7
8
9
11
10
44
HAULOTTE GROUP
2 REPLACEMENT PARTS
DOLLY WHEEL WITH TAPERED SWIVEL & YOKE ASSEMBLY (OPTION)
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NUMBER
A-02337
A-00056
A-02343
A-02341
A-02347
A-02340
A-02342
A-02348
A-02370
0090-0147
A-02367
0096-0087
0096-0011
0096-0040
0090-0881
DESCRIPTION
Swivel and Yoke Assembly
Bearing, .75 I.D. x .5 O.D. x .125
Cap, Bearing Housing
Bearing, 1.25 I.D. x 2.875 O.D. x 1.1563
Swivel Yoke Weldment
Bearing, 1.75 I.D. x 3.125 O.D. x .6875
Seal, 3.154 I.D. x .270 O.D. x 2.058
Yoke Weldment
Jack Axle
Pin, Cotter - 1/8 x 1 1/4
Tire Dolly Wheel 15 Inch
Flat Washer, M20
Screw, Hex Head Cap - M8 x 25
Hex Nut with Nylon Insert - M8
Pin, Cotter - 5/32 x 2
QTY.
1
1
1
1
1
1
1
1
1
2
1
6
8
8
1
45
HAULOTTE GROUP
2 REPLACEMENT PARTS
BOOM REST SWITCH ASSEMBLY
16
1G
1C
1F
1A
1B
17
18
19
1K
1I
1B
1E
1D
1H
DETAIL A
(BOOM SWITCH ASSEMBLY)
1J
15
14
1
BOTTOM VIEW OF BASE
6
7
5
4
3
A
8
10
9
4
2
11
13
3
46
12
HAULOTTE GROUP
2 REPLACEMENT PARTS
BOOM REST SWITCH ASSEMBLY
ITEM NO.
1
1A
1B
1C
PART NUMBER
B03-00-0197
A-00169
A-00188
A-00190
1D
1E
1F
1G
1H
0096-0106
0090-0419
0096-0073
A-00158
A-03647
1I
A-03644
1J
1K
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
0090-0821
0090-0181
A-00145
0096-0001
0096-0039
A-00157
0096-0017
0096-0041
A-00159
0096-0016
0096-0041
0096-0024
0096-0042
A-00170
0096-0037
0096-0045
A-00179
A-00178
A-00186
0090-1081
DESCRIPTION
Boom Rest Switch Assembly
Switch Plate
Switch Cam
Spacer, Switch Cam
Replaces A-00168 Effective 2007
Screw, Hex Head Cap - M4 x 40
Flat Washer, SAE – 1/4
Hex Nut with Nylon Insert - M4
Spring, Extension
Switch Assembly NC
Replaces B01-03-0079 Effective 2007
Switch Assembly NO
Replaces B01-03-0078 Effective 2007
Screw, Round Head Machine - 8-32 x 1 1/2
Hex Nut with Nylon Insert - 8-32
Front Rest
Screw, Hex Head Cap - M6 x 16
Hex Nut with Nylon Insert - M6
Front Rest Pad
Screw, Hex Head Cap - M10 x 30
Hex Nut with Nylon Insert - M10
Boom Latch
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert - M10
Screw, Hex Head Cap - M12 x 100
Hex Nut with Nylon Insert - M12
Tongue Tube
Screw, Hex Head Cap - M20 x 120
Hex Nut with Nylon Insert - M20
Cord Assembly, 6"
Connector, 16/20 Amp
Lock, Connector
Screw, Pan Head Sheet Metal - # 4 x 3/4
QTY.
1
1
2
3
3
6-7
3
1
1
1
2
2
1
2
2
6
12
12
1
4
4
2
2
Ref.
2
2
1
1
1
2
47
HAULOTTE GROUP
2 REPLACEMENT PARTS
OUTRIGGER LEG ASSEMBLY
3A 3B
3C
EXT
RET
END VIEW
OF CYLINDER
5
3
2
8
1
A
9
4
7
10
6
11
17
18
12
14
19
15
21
20
16
21
48
13
9
10
HAULOTTE GROUP
2 REPLACEMENT PARTS
OUTRIGGER LEG ASSEMBLY
ITEM NO.
1
2
3
3A
3B
PART NUMBER DESCRIPTION
* Quantities listed reflect the number of parts needed for EACH Outrigger *
A-00141
Outrigger Cylinder Guard
A-00142
Guard Slide
A-00138
Outrigger Cylinder
B02-04-0118
Valve
Replaces B02-04-0102 Effective 2007
B01-08-0022
Coil
Replaces B02-15-0493-A Effective 2007
QTY.
1
1
1
1
1
NOTE: If the Coil is of Metal casing replace with B01-08-0022 Coil
If the Coil is of Plastic casing replace with both B01-08-0022 Coil and B02-04-0118 Valve
3C
3D
3E
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
B02-14-0087
B02-14-0107
B02-13-0129
0096-0009
0096-0010
B20-00-0019
A-00046
A-00100
A-00020
A-00019
0096-0016
0096-0041
A-00032
A-00022
A-00019
0096-0016
0096-0041
A-00120
0096-0036
0096-0051
0096-0044
Orifice Disc
Check Valve - Not Shown
Packing Kit - Not Shown
Screw, Hex Head Cap - M8 x 10
Screw, Hex Head Cap - M8 x 20
Bumper, Single Stud 1.25" Diameter
Grommet, 1.5 x 1.25 x 1.75
Base Weldment
Pin, 1.25 x 5.5
Pin Retainer, 1.25
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert - M10
Composite Bearing, 1.25 x 1.50 x 1.25
Pin, 1.25 x 4.25
Pin Retainer, 1.25
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert - M10
Outrigger Weldment
Screw, Hex Head Cap - M16 x 150
Screw, Hex Head Cap - M16 x 100
Hex Nut with Nylon Insert - M16
1
1
1
2
2
1
1
Ref.
2
2
2
2
2
1
1
1
1
1
1
1
2
49
HAULOTTE GROUP
2 REPLACEMENT PARTS
OUTRIGGER FOOT ASSEMBLY
3
2
5
6
4
7K
1
7A
7J
7B
7D
7I
7F
7H
7C
8
9
2
7G
7E
10
SPRING LOCATION
50
HAULOTTE GROUP
2 REPLACEMENT PARTS
OUTRIGGER FOOT ASSEMBLY
ITEM NO.
1
2
3
4
5
6
7
7A
7B
7C
7D
7E
7F
7G
7H
7I
7J
7K
7B
7C
7E
7D
7I
8
9
10
PART NUMBER DESCRIPTION
* Quantities listed reflect the number of parts needed for EACH Outrigger *
A-00128
Pad Mount Weldment
A-00154
Spring, Outrigger Sensor
A-03644
Switch Assembly NO
Replaces B01-03-0078 Effective 2007
0090-0692
Screw, Round Head Machine - 8-32 X 1 1/4
0090-0181
Hex Nut with Nylon Insert - 8-32
A-00120
Outrigger Weldment
A-00136-K
Foot Pad Kit
A-00135
Foot Pad Ball
0096-0010
Screw, Hex Head Cap - M8 x 20
0096-0040
Hex Nut with Nylon Insert - M8
Foot Pad Lock
A-00127
Replaces A-00769 Effective 2007
0096-0121
Screw, Flat Head Cap - M8 x 30
0096-0040
Hex Nut with Nylon Insert - M8
A-00137
Foot Pad Bottom - 12"
A-00136
Foot Pad, Aluminum -12”
A-00139
Footpad Cap
A-00195
O-ring, 1 1/4 O.D. x 1 I.D.
0096-0045
Hex Nut with Nylon Insert - M20
B22-00-0053
Retrofit Kit - Footpad
0096-0010
Screw, Hex Head Cap - M8 x 20
0096-0040
Hex Nut with Nylon Insert - M8
0096-0121
Screw, Flat Head Cap - M8 x 30
Replaces 0096-0012 Effective 2007
A-00127
Foot Pad Lock
Replaces A-00769 Effective 2007
A-00139
Footpad Cap
Replaces A-00769 Effective 2007
0096-0036
Screw, Hex Head Cap - M16 x 150
0096-0051
Screw, Hex Head Cap - M16 x 100
0096-0044
Hex Nut with Nylon Insert - M16
QTY.
1
1
1
2
2
1
1
1
4
4
2
4
4
1
1
1
1
1
1
4
8
4
2
1
1
1
2
51
6
5
52
DETAIL B
24
DETAIL A
FOR CLARITY
23
22
17
19
1
19
15
17
27
21
18
2C
2A
25
26
DETAIL B
20
16
c
2
7
10
6
2D
2B
14
2A
6
A&B
5
3
12
8
13
11
4
9
HAULOTTE GROUP
2 REPLACEMENT PARTS
BRAKE AND AXLE ASSEMBLY (ANSI)
HAULOTTE GROUP
2 REPLACEMENT PARTS
BRAKE AND AXLE ASSEMBLY (ANSI)
ITEM NO.
1
2
PART NUMBER
A-00100
A-05119
2A
2B
B10-00-0049
B10-00-0047
2C
B10-00-0048
2D
2-1
3
3A
3B
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
B40-00-0035
A-05119-E
B08-02-0031
B08-02-0004
B32-00-0016
0090-1075
0096-0034
0096-0050
0096-0044
A-00143
A-00151-1
A-00151-2
0096-0014
0096-0041
0096-0016
0096-0041
A-00176
0096-0016
0096-0041
A-00184
A-00187
0096-0010
0096-0040
A-00175
0096-0011
0096-0067
A-00932
0096-0067
0096-0011
B21-00-0026
DESCRIPTION
Base Weldment
Axle
Replaces A-00119 Effective 2008
QTY.
Ref.
1
Brake Drum and Wheel Hub Assembly
Brake Assembly, Left - Driver Side
Replaces B10-00-0042 Effective 2008
Brake Assembly, Right - Passenger Side
Replaces B10-00-0043 Effective 2008
2
1
Brake Cable
Axle, Electric Brakes - Option
Wheel Assembly
Tire
Hub Cap - Not Shown
Lug Nut
Screw, Hex Head Cap - M16 x 40
Flat Washer, M16
Hex Nut with Nylon Insert - M16
Fender
Fender Mount – Left
Fender Mount – Right
Screw, Hex Head Cap - M10 x 20
Hex Nut with Nylon Insert - M10
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert - M10
Cable Bracket Mount
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert - M10
Equalizer Bracket
Cable Assembly, Parking Brake
Screw, Hex Head Cap - M8 x 20
Hex Nut with Nylon Insert - M8
Hydraulic Cover
Screw, Hex Head Cap - M8 x 25
Nut Clip, M8
Manifold Cover
Screw, Hex Head Cap - M8 x 25
Nut Clip, M8
Brake Line Kit - Hydraulic Brakes - Not Shown
2
1
2
2
2
12
4
8
4
2
1
1
8
8
8
8
1
2
2
1
1
3
3
1
4
4
1
12
12
1
1
53
HAULOTTE GROUP
2 REPLACEMENT PARTS
BRAKE AND AXLE ASSEMBLY (CE)
11
10
12
15
13
23
17
14
20
5
6
19
18
2A
1
2
3
2B
16
9
2D
8
6
7
29
2C
24
23
22
25
20
28
21
54
DETAIL A
27
DETAIL B
26
4
HAULOTTE GROUP
2 REPLACEMENT PARTS
BRAKE AND AXLE ASSEMBLY (CE)
ITEM NO.
1
2
PART NUMBER
A-03601
A-05618
DESCRIPTION
Base Weldment
Axle
Replaces A-03618 Effective 2007
QTY.
Ref.
1
2A
2B
2C
2D
2E
2F
2G
2H
2I
2J
3
B10-00-0156
B10-00-0158
B10-00-0148
0096-0149
B10-00-0149
B10-00-0150
B10-00-0151
B10-00-0152
B10-00-0153
B10-00-0154
A-05617
Brake Cable
Balance Bar
Drum
Hex Nut - M8
Hub Cap - Not Shown
Bearings - Not Shown
Brake Shoes - Not Shown
Brake Spring - Not Shown
Brake Adjuster - Not Shown
Brake Expander - Not Shown
Wheel Assembly
Replaces A03617 Effective 2007
1
1
1
4
1
1
1
1
1
1
2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
B10-00-0155
0096-0034
0096-0050
0096-0044
0096-0114
A-03640
A-00932
0096-0067
0096-0011
A-00151-2
A-00151-1
A-00143
0096-0014
0096-0041
0096-0016
0096-0041
A-00175
0096-0011
0096-0067
A-04668
A-00046
A-03633
0096-0001
0096-0039
0096-0011
0096-0067
A-02860
Lug Nut
Screw, Hex Head Cap - M16 x 40
Flat Washer, M16
Hex Nut with Nylon Insert - M16
Hex Nut - M10
Rod Threaded M10 X 1.5 X 92in
Manifold Cover
Screw, Hex Head Cap - M8 x 25
Nut Clip, M8
Fender Mount – Right
Fender Mount – Left
Fender
Screw, Hex Head Cap - M10 x 20
Hex Nut with Nylon Insert - M10
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert - M10
Hydraulic Cover
Screw, Hex Head Cap - M8 x 25
Nut Clip, M8
Side Marker Light Bracket
Grommet - 1.5 x .125 x 1.75
Side Marker Light - Amber
Screw, Hex Head Cap - M6 x 16
Hex Nut with Nylon Insert, M6
Screw, Hex Head Cap - M8 x 25
Nut Clip, M8
Spare Tire Kit - Not Shown
12
4
8
4
2
Ref.
1
12
12
1
1
2
8
8
8
8
1
4
4
1
1
2
4
4
2
2
1
55
6
5
56
DETAIL B
25
DETAIL A
FOR CLARITY
24
23
17
19
1
19
26
27
22
18
15
17
28
DETAIL B
21
16
20
c
2
7
10
6
14
20
12
6
A&B
5
3
8
13
11
4
9
HAULOTTE GROUP
2 REPLACEMENT PARTS
BRAKE AND AXLE ASSEMBLY (AUSTRALIA)
HAULOTTE GROUP
2 REPLACEMENT PARTS
BRAKE AND AXLE ASSEMBLY (AUSTRALIA)
ITEM NO.
1
2
3
3A
3B
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NUMBER
A-00100
A-05119-E
B08-02-0031
B08-02-0004
B32-00-0016
0090-1075
0096-0034
0096-0050
0096-0044
A-00143
A-00151-1
A-00151-2
0096-0014
0096-0041
0096-0016
0096-0041
A-00176
0096-0016
0096-0041
A-00184
A-00187
A-00223
0096-0010
0096-0040
A-00175
0096-0011
0096-0067
A-00932
0096-0067
0096-0011
DESCRIPTION
Base Weldment
Axle, Electric Brake
Wheel Assembly
Tire
Hub Cap - Not Shown
Lug Nut
Screw, Hex Head Cap - M16 x 40
Flat Washer, M16
Hex Nut with Nylon Insert - M16
Fender
Fender Mount – Left
Fender Mount – Right
Screw, Hex Head Cap - M10 x 20
Hex Nut with Nylon Insert - M10
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert - M10
Cable Bracket Mount
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert - M10
Equalizer Bracket
Cable Assembly, Parking Brake
Cable Assembly, Parking Brake
Screw, Hex Head Cap - M8 x 20
Hex Nut with Nylon Insert - M8
Hydraulic Cover
Screw, Hex Head Cap - M8 x 25
Nut Clip, M8
Manifold Cover
Screw, Hex Head Cap - M8 x 25
Nut Clip, M8
QTY.
Ref.
1
2
2
2
12
4
8
4
2
1
1
8
8
8
8
1
2
2
1
1
1
3
3
1
4
4
1
12
12
57
HAULOTTE GROUP
2 REPLACEMENT PARTS
BRAKE AND AXLE ASSEMBLY FOR DRIVE & SET OPTION (ANSI)
23
FOR CLARITY
24
1
23
3
4
25
9
16
10
6
2
6
A
22
19
28
5
27
14
26
5
7D
15
7A
8
7
7B
12
7A
7C
13
17
18
20
19
10
21
DETAIL A
58
11
HAULOTTE GROUP
2 REPLACEMENT PARTS
BRAKE AND AXLE ASSEMBLY FOR DRIVE & SET OPTION (ANSI)
ITEM NO.
1
2
3
4
5
6
7
7A
7B
7C
PART NUMBER
A-00928
0096-0011
A-00100
A-00143
0096-0014
0096-0041
A-05119
B10-00-0049
B10-00-0047
B10-00-0048
DESCRIPTION
Manifold
Screw, Hex Head Cap - M8 x 25
Base Weldment
Fender
Screw, Hex Head Cap - M10 x 20
Hex Nut with Nylon Insert - M10
Axle
Replaces A-00119 Effective 2008
Brake Drum and Wheel Hub Assembly
Brake Assembly, Left - Driver Side
Replaces B10-00-0042 Effective 2008
Brake Assembly, Right - Passenger Side
Replaces B10-00-0043 Effective 2008
QTY.
1
2
Ref.
2
8
8
1
2
1
1
7D
7-1
8
9
10
11
12
B40-00-0035
A-05119-E
A-00223
0096-0034
0096-0050
0096-0044
B08-02-0031
Brake Cable - Hydraulic Surge Brake
Axle, Electric Brakes
Cable - Parking Brake - Electric Surge Brake
Screw, Hex Head Cap - M16 x 40
Flat Washer, M16
Hex Nut with Nylon Insert - M16
Wheel Assembly
Replaces B08-02-0023 Effective 2008
2
1
2
4
8
4
2
12A
12B
13
14
14A
15
16
17
17A
18
19
20
21
22
23
24
25
26
27
28
29
B08-02-0004
B32-00-0016
0090-1075
A-00176
A-00166
0096-0010
0096-0040
A-00930
A-00945
A-00936
A-00187
0096-0016
0096-0041
A-00941
A-00932
0096-0011
0096-0067
A-00175
0096-0011
0096-0067
B21-00-0026
Tire
Hub Cap - Not Shown
Lug Nut
Cable Brake Mount - Hydraulic Surge Brake
Cable Brake Mount - Electric Surge Brake
Screw, Hex Head Cap - M8 x 20
Hex Nut with Nylon Insert - M8
Cylinder, Brake - Hydraulic Surge Brake
Cylinder Brake - Electric Surge Brake
Equalizer Bracket
Cable Assembly, Parking Brake
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert - M10
Grommet,
Manifold Cover
Screw, Hex Head Cap - M8 x 25
Nut Clip, M8
Hydraulic Cover
Screw, Hex Head Cap - M8 x 25
Nut Clip, M8
Brake Line Kit - Hydraulic Brakes - Not Shown
2
2
12
1
1
3
3
1
1
1
1
2
2
7
2
12
12
1
4
4
1
59
HAULOTTE GROUP
2 REPLACEMENT PARTS
BRAKE AND AXLE ASSEMBLY FOR DRIVE & SET OPTION (CE)
2
4
1
6
7
9
8
3
20
11
11
42
5
15
16
12A
12
12B
10
10
13
14
12C
12D
18
16
17
19
35
31
26
30
35
25
26
21
28
32
22
29
36
23
22
36
27
33
27
32
60
24
34
12D
HAULOTTE GROUP
2 REPLACEMENT PARTS
BRAKE AND AXLE ASSEMBLY FOR DRIVE & SET OPTION (CE)
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NUMBER
A-00932
0096-0011
0096-0067
A-00928
0096-0011
A-03601
A-04668
A-00175
A-00143
0096-0014
0096-0041
A-05618
DESCRIPTION
Manifold Cover
Screw, Hex Head Cap - M8 x 25
Nut Clip, M8
Manifold
Screw, Hex Head Cap - M8 x 25
Base Weldment
Side Marker Light Bracket
Hydraulic Cover
Fender
Screw, Hex Head Cap - M10 x 20
Hex Nut with Nylon Insert - M10
Axle
Replaces A-03618 Effective 2007
QTY.
2
12
12
1
2
Ref.
Ref.
Ref.
Ref.
8
8
Ref.
2A
2B
2C
2D
13
B10-00-0156
B10-00-0158
B10-00-0148
0096-0149
A-05617
Brake Cable
Balance Bar
Drum
Hex Nut - M8
Wheel Assembly
Replaces A03617 Effective 2007
1
1
1
4
Ref.
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
0090-1075
0096-0034
0096-0050
0096-0044
A-04666
0096-0016
0096-0041
0096-0114
0096-0093
0096-0046
A-03640
A-00930CE
0096-0004
0096-0039
A-03672
A-03667
A-03668
A-03669
0096-0046
0096-0093
0096-0041
0096-0014
0096-0041
A-00941
Lug Nut
Screw, Hex Head Cap - M16 x 40
Flat Washer, M16
Hex Nut with Nylon Insert - M16
Cable Brake Mount
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert - M10
Hex Nut - M10
Flat Washer - M10 - Large O.D.
Flat Washer, M12
Rod Threaded M10 X 1.5 X 92in
Cylinder
Screw, Hex Head Cap - M6 x 25
Hex Nut with Nylon Insert, M6
Pivot Bolt Mount
Brake Release Bracket
Brake Cylinder Mount CE
Bolt, Shoulder - M12 x 55
Flat Washer, M12
Flat Washer - M10 - Large O.D.
Hex Nut with Nylon Insert - M10
Screw, Hex Head Cap - M10 x 20
Hex Nut with Nylon Insert - M10
Grommet
12
4
8
4
1
2
2
4
2
1
Ref.
1
2
2
1
1
2
1
1
1
1
6
6
7
61
HAULOTTE GROUP
2 REPLACEMENT PARTS
BRAKE AND AXLE ASSEMBLY FOR DRIVE & SET OPTION (AUSTRALIA)
23
FOR CLARITY
24
1
23
3
4
25
9
16
10
6
2
22
19
28
6
A
5
14
27
26
5
15
8
7
12
13
17
18
20
8
19
10
21
DETAIL A
62
11
HAULOTTE GROUP
2 REPLACEMENT PARTS
BRAKE AND AXLE ASSEMBLY FOR DRIVE & SET OPTION (AUSTRALIA)
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NUMBER
A-00928
0096-0011
A-00100
A-00143
0096-0014
0096-0041
A-05119-E
A-00223
0096-0034
0096-0050
0096-0044
B08-02-0031
DESCRIPTION
Manifold
Screw, Hex Head Cap - M8 x 25
Base Weldment
Fender
Screw, Hex Head Cap - M10 x 20
Hex Nut with Nylon Insert - M10
Axle, Electric Brake
Cable - Parking Brake
Screw, Hex Head Cap - M16 x 40
Flat Washer, M16
Hex Nut with Nylon Insert - M16
Wheel Assembly
Replaces B08-02-0023 Effective 2008
12A
12B
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
B08-02-0004
B32-00-0016
0090-1075
A-00166
0096-0010
0096-0040
A-00945
A-00936
A-00187
0096-0016
0096-0041
A-00941
A-00932
0096-0011
0096-0067
A-00175
0096-0011
0096-0067
Tire
Hub Cap - Not Shown
Lug Nut
Cable Brake Mount
Screw, Hex Head Cap - M8 x 20
Hex Nut with Nylon Insert - M8
Cylinder, Brake
Equalizer Bracket
Cable Assembly, Parking Brake
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert - M10
Grommet,
Manifold Cover
Screw, Hex Head Cap - M8 x 25
Nut Clip, M8
Hydraulic Cover
Screw, Hex Head Cap - M8 x 25
Nut Clip, M8
QTY.
1
2
Ref.
2
8
8
1
2
4
8
4
2
2
2
12
1
3
3
1
1
1
2
2
7
2
12
12
1
4
4
63
HAULOTTE GROUP
2 REPLACEMENT PARTS
DRIVE MOTOR ASSEMBLY FOR DRIVE & SET OPTION
1
2
3
9
13
8
17
19
4
6
10
16
7
15
5
14
18
12
21
25
11
23
28
21
2
20
19
22
24
6
26
31
4
14
32
18
27
DETAIL: FENDER
MOUNT ATTACHMENT
30
MOTOR DETAIL
64
5
29
HAULOTTE GROUP
2 REPLACEMENT PARTS
DRIVE MOTOR ASSEMBLY FOR DRIVE & SET OPTION
ITEM NO.
1
2
3
3A
3B
3C
4
4A
5
6
7
8
9
10
11
11A
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PART
NUMBER
A-00100
A-00906
A-00901L
A-00950L
A-00901R
A-00950R
A-00908L
A-00908R
0096-0016
0096-0041
A-00927
A-00017
0096-0016
0096-0041
A-00907-1
A-00907-2
0096-0016
0096-0041
A-00927
A-00017
0096-0016
0096-0041
0096-0016
0096-0041
A-00910
A-00912
A-00926
A-00925
0096-0066
0096-0041
A-00056
0096-0066
0096-0041
A-00920
0096-0022
0096-0042
A-00915
DESCRIPTION
QTY.
Base Weldment
Cylinder
Mount Weldment, Driver Side - Hydraulic Surge Brake
Mount Weldment, Driver Side - Electric Surge Brake
Mount Weldment, Passenger Side - Hydraulic Surge Brake
Mount Weldment, Passenger Side - Electric Surge Brake
Fender Mount, Rear - Driver Side
Fender Mount, Rear - Passenger Side
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert - M10
Pin with Head, .75 X 3.25
Pin, Retainer .75
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert - M10
Fender Mount, Left
Fender Mount, Right
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert - M10
Pin with Head, .75 X 3.25
Pin, Retainer .75
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert - M10
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert - M10
Pivot Weldment
Pivot Arm "B"
Pin, .75 X 2.5
Pin Retainer, .75
Screw, Hex Head Cap - M10 x 60
Hex Nut with Nylon Insert - M10
Bearing
Screw, Hex Head Cap - M10 x 60
Hex Nut with Nylon Insert - M10
Friction Wheel
Screw, Hex Head Cap - M12 x 75
Hex Nut with Nylon Insert - M12
Motor, Hydraulic
Ref.
2
1
1
1
1
1
1
6
6
2
2
2
2
1
1
6
6
2
2
2
2
8
8
2
2
2
2
4
4
4
4
4
2
8
8
2
65
HAULOTTE GROUP
2 REPLACEMENT PARTS
SLEW RING ASSEMBLY
2
1
11
4
9
3
3A
10
3B
7
3C
8
7
6
5
NOTE:
SCREW # 2
TORQUE TO 200 FT. LBS
NUT # 5
TORQUE TO 200 FT. LBS
66
HAULOTTE GROUP
2 REPLACEMENT PARTS
SLEW RING ASSEMBLY
ITEM NO.
1
2
PART NUMBER
A-00200
0090-0643
3
3A
3B
3C
4
5
A-02189
B02-06-0018
0090-0461
0090-0212
0096-0054
0090-0044
6
7
8
9
10
11
12
13
14
15
16
A-00100
A-00351
A-00352
A-00356
0096-0021
0096-0042
B02-01-0282
B00-00-0061
B02-02-0241
B02-13-0144
A-00191
DESCRIPTION
Turntable Weldment
Screw, Hex Head Cap - 5/8-11 x 2 3/4 – Grade 8
NOTE: Torque to 200 ft-lb
Slew Ring and Adapter Assembly
Drive Motor - 80cc
Screw, Hex Head Cap -1/2-13 x 2
Washer, Lock - 1/2
Screw, Flat Head Cap - M16 x 50
Hex Nut with Nylon Insert, M16
NOTE: Torque to 200 ft-lb
Base Weldment
Nylon Ring
Ring
Ring Stop Weldment
Screw, Hex Head Cap - M12 x 45
Hex Nut with Nylon Insert, M12
Hose, Hydraulic # 2 x 20 in - Not Shown
Zerk Grease 1/8 in NPT 90° - Not Shown
Coupling, Fitting - Not Shown
Seal Kit - Not Shown
Cap Seal for Slew Ring - Not Shown
QTY.
Ref.
19
1
1
2
2
16
16
Ref.
2
1
1
2
2
1
1
1
1
1
67
HAULOTTE GROUP
2 REPLACEMENT PARTS
BATTERY COMPARTMENT ASSEMBLY
10
7
8
1
13
9
3
2
6
5
11
26
14
18
12
25
5
15
24
20
22
16
17
29
27
28
23
19
31
21
30
32
35
A
36
33
34
38
DETAIL A
68
37
HAULOTTE GROUP
2 REPLACEMENT PARTS
BATTERY COMPARTMENT ASSEMBLY
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
12A
12B
13
14
15
16
16A
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
PART NUMBER
A-00256
A-00225
0096-0016
0096-0041
0096-0014
0096-0041
A-00200
B04-07-0036
0096-0002
0096-0039
A-00046
A-00272
B01-09-0132
B01-09-0131
0096-0052
0096-0047
0096-0039
A-00215
A-00220
A-00278
0096-0050
0090-0147
A-00271
0096-0010
0096-0040
A-00222
A-00242
B01-09-0133
B01-09-0134
A-00037
0096-0003
0096-0039
A-00209
0096-0236
0090-0182
A-00219
A-00229
A-00244
A-00234
0096-0004
0096-0039
DESCRIPTION
Motor Cover
Nose Weldment
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
Screw, Hex Head Cap - M10 x 20
Hex Nut with Nylon Insert, M10
Turntable Weldment
Clamp
Screw, Hex Head Cap - M6 x 20
Hex Nut with Nylon Insert, M6
Grommet
Battery Cable Kit
A-Frame Connector Handle
Connector Plug
Screw, Hex Head Cap - M6 x 40
Washer, Nylon - M10
Hex Nut with Nylon Insert, M6
Battery Box Weldment – Driver Side
Battery Box Weldment – Passenger Side
Hinge Pin
Washer, Flat, M16
Cotter Pin, 1/8 x 1 1/4
Battery Hold Down Plate
Screw, Hex Head Cap - M8 x 20
Hex Nut with Nylon Insert, M8
Battery Tray Spacer
Battery, 6 Volt
Terminal Boot – Black
Terminal Boot – Red
Ramp – Short
Screw, Flat Head Cap - M6 x 20
Hex Nut with Nylon Insert, M6
Rubber Bumper
Screw, Round Head Machine - 10-24 x 3/4
Hex Nut with Nylon Insert, #10-24
Battery Box Latch
Battery Latch Plate
Tension Spring
Spacer
Screw, Hex Head Cap - M6 x 25
Hex Nut with Nylon Insert, M6
QTY.
1
1
2
2
4
4
Ref.
2
2
2
4
1
1
1
2
2
2
1
1
2
4
4
2
2
2
2
4
4
4
4
4
4
4
4
4
2
2
2
4
6
6
69
HAULOTTE GROUP
2 REPLACEMENT PARTS
CONTROL COMPARTMENT ASSEMBLY
3
17
16
18
20
2
13
1
19
12
11
9
14
8
6
5
7
4
10
15
70
HAULOTTE GROUP
2 REPLACEMENT PARTS
CONTROL COMPARTMENT ASSEMBLY
ITEM NO.
1
3
4
5
PART NUMBER
A-00200
B01-05-0056
or
B01-05-0027
0096-0002
0096-0039
A-00290
6
7
8
0096-0002
0096-0039
A-00294
2
9
10
11
12
13
14
15
16
16A
16B
17
18
19
20
0096-0113
0096-0073
B00-00-0001
A-00233
0096-0018
0096-0047
0096-0041
A-00238
A-00082
B38-00-0001
0096-0002
B01-06-0053
0096-0125
0096-0126
DESCRIPTION
Turntable Weldment
Battery Charger 24V / 40A Linear, 110Volt
or
Battery Charger 24V / 40A Linear, 230 Volt
Screw, Hex Head Cap - M6 x 20
Hex Nut with Nylon Insert, M6
Cover Stop Bracket
Replaces A-00277L Effective 2007
Screw, Hex Head Cap - M6 x 20
Hex Nut with Nylon Insert, M6
Level Sensor
Replaces A-00259 Effective 2007
Screw, Hex Head Cap - M4 x 16
Hex Nut with Nylon Insert, M4
Bubble Level, Bull’s-eye
Lower Control Mount
Screw, Hex Head Cap - M10 x 40
Washer, Nylon - M10
Hex Nut with Nylon Insert, M10
Lower Control Box
Loop Back Plug
Replacement Key - Not Shown
Screw, Hex Head Cap - M6 x 20
Relay, 24Volts DC 20 Amp with Mounting Bracket
Screw, Hex Head Cap - M5 x 16
Hex Nut with Nylon Insert, M5
QTY.
Ref.
1
4
4
1
2
2
1
2
2
1
1
2
2
2
1
1
2
4
1
1
1
71
HAULOTTE GROUP
2 REPLACEMENT PARTS
CONTROL COMPARTMENT ASSEMBLY (CONTINUED) - ANSI ONLY
1
2
4
8
5
6
25
15
7
3
18
22
23
24
17
20
21
19
16
9
14
12
11
72
10
13
HAULOTTE GROUP
2 REPLACEMENT PARTS
CONTROL COMPARTMENT ASSEMBLY (ANSI CONTINUED) - ANSI ONLY
ITEM NO.
1
2
3
4
5
6
7
8
9
10
PART NUMBER
B01-06-0053
0096-0125
0096-0126
B01-06-0058
0096-0061
0096-0113
0096-0073
A-00200
A-00287
B01-10-0046
10A
0096-0002
10B
11
12
13
14
15
16
17
18
19
20
21
22
23
0096-0039
B01-10-0034
A-00288
B01-09-0029
0096-0002
0096-0039
A-00274
0090-0920
0090-0185
B01-10-0331
B01-10-0330
0096-0001
0096-0039
A-00297
24
25
0096-0131
0096-0039
DESCRIPTION
Relay, 24V DC 20 Amp with Mounting Bracket
Screw, Hex Head Cap - M5 x 16
Hex Nut with Nylon Insert, M5
Contactor, 24 Volts DC
Washer, Flat - M4
Screw, Hex Head Cap - M4 x 16
Hex Nut with Nylon Insert, M4
Turntable Weldment
GFI Mount Plate
Outlet Box - Weather Tite
Screw, Hex Head Cap - M6 x 20 - Not Shown
Hex Nut with Nylon Insert, M6 - Not Shown
Receptacle - GFI
Cover, Clear Plastic
Cord Grip, Plastic 1/2in
Screw, Hex Head Cap - M6 x 20
Hex Nut with Nylon Insert, M6
Gas Spring
Ball Stud, 10MM
Hex Nut, Self-Locking, #5/16-18
Fuse Holder
Fuse, 200 Amp
Screw, Hex Head Cap - M6 x 16
Hex Nut with Nylon Insert, M6
Motor Controller
Replaces A-00255 Effective 2008
Screw, Hex Head Cap - M6 x 30
Hex Nut with Nylon Insert, M6
QTY.
1
2
2
1
4
2
2
Ref.
1
1
2
2
1
1
2
4
4
1
1
1
1
1
2
2
1
4
4
73
HAULOTTE GROUP
2 REPLACEMENT PARTS
CONTROL COMPARTMENT ASSEMBLY (CONTINUED) - CE & AUSTRALIA
2
3
5
1
7
6
25
8
11
4
18
22
23
20
24
19
21
17
16
9
15B
10
12
15A
13
15
14
74
HAULOTTE GROUP
2 REPLACEMENT PARTS
CONTROL COMPARTMENT ASSEMBLY (CONTINUED) - CE & AUSTRALIA
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
13A
13B
14
15
15A
15B
16
17
18
19
20
21
22
23
24
25
PART NUMBER
A-00200
B01-06-0053
0096-0125
0096-0126
B01-06-0058
0096-0113
0096-0061
0096-0073
A-00287
0096-0002
0096-0039
B01-09-0029
B01-10-0046
0096-0002
0096-0039
B01-09-0009
B01-10-0332
A-00274
0090-0920
0090-0185
B01-10-0331
B01-10-0330
0096-0001
0096-0039
A-00297
DESCRIPTION
Turntable Weldment
Relay, 24Volts DC 20 Amp with Mounting Bracket
Screw, Hex Head Cap - M5 x 16
Hex Nut with Nylon Insert, M5
Contactor, 24 Volts DC
Screw, Hex Head Cap - M4 x 16
Washer, Flat - M4
Hex Nut with Nylon Insert, M4
GFI Mount Plate
Screw, Hex Head Cap - M6 x 20
Hex Nut with Nylon Insert, M6
Cord Grip, Plastic 1/2in
Outlet Box - Weather Tite
Screw, Hex Head Cap - M6 x 20 - Not Shown
Hex Nut with Nylon Insert, M6 - Not Shown
Cord Grip, Aluminum
Cover
Screw - Comes with Cover
Gasket - Comes with Cover
Gas Spring
Ball Stud, 10MM
Hex Nut, Self-Locking, #5/16-18
Fuse Holder
Fuse, 200 Amp
Screw, Hex Head Cap - M6 x 16
Hex Nut with Nylon Insert, M6
Motor Controller
Replaces A-00255 Effective 2008
0096-0131
0096-0039
Screw, Socket Head Cap - M6 x 30
Hex Nut with Nylon Insert, M6
QTY.
Ref.
1
1
1
1
2
2
2
1
4
4
1
1
2
2
1
1
2
1
1
1
1
1
1
2
2
1
4
4
75
HAULOTTE GROUP
2 REPLACEMENT PARTS
CONTROL COMPARTMENT ASSEMBLY FOR DRIVE & SET OPTION
25
1
24
2
4
26
3
23
13
20
21
22
17
19
15
9
11
18
12
10
14
16
76
5
7
6
8
HAULOTTE GROUP
2 REPLACEMENT PARTS
CONTROL COMPARTMENT ASSEMBLY FOR DRIVE & SET OPTION
ITEM NO.
1
PART NUMBER
A-00297
2
3
4
5
5A
5B
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
0096-0131
0096-0039
A-00200
A-00238
A-00082
B38-00-0001
A-00233
0096-0018
0096-0047
0096-0041
B01-10-0331
B01-10-0330
0096-0001
0096-0039
A-00235
0096-0010
0096-0040
B01-06-0058
0096-0113
0096-0061
0096-0073
B01-06-0053
0096-0125
0096-0126
A-00256
0096-0016
0096-0041
DESCRIPTION
Motor Controller
Replaces A-00255 Effective 2008
Screw, Hex Head Cap - M6 x 30
Hex Nut with Nylon Insert, M6
Turntable Weldment
Lower Control Box
Loop Back Plug
Replacement Key - Not Shown
Lower Control Mount
Screw, Hex Head Cap - M10 x 40
Washer, Nylon - M10
Hex Nut with Nylon Insert, M10
Fuse Holder
Fuse, 200 Amp
Screw, Hex Head Cap - M6 x 16
Hex Nut with Nylon Insert, M6
Power Unit
Screw, Hex Head Cap - M8 x 20
Hex Nut with Nylon Insert - M8
Contactor, 24 Volts DC
Screw, Hex Head Cap - M4 x 16
Washer, Flat - M4
Hex Nut with Nylon Insert, M4
Relay, 24 Volts DC 20 Amp with Mounting Bracket
Screw, Hex Head Cap - M5 x 16
Hex Nut with Nylon Insert, M5
Motor Cover
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
QTY.
2
8
8
Ref.
1
1
2
1
2
2
2
2
2
4
4
1
4
4
2
4
8
4
1
2
2
1
2
2
77
HAULOTTE GROUP
2 REPLACEMENT PARTS
GROUND (LOWER) CONTROL BOX
11
10
5
12
78
HAULOTTE GROUP
2 REPLACEMENT PARTS
GROUND (LOWER) CONTROL BOX
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
12A
13
14
15
16
17
PART NUMBER
A-00238
A-00238-B
B01-10-0194
B01-01-0147
B01-01-0152
B01-01-0145
B01-01-0149
B01-02-0119
B01-02-0118
B01-01-0150
B01-01-0151
B01-01-0146
B01-01-0148
A-00238-D
A-00238-L
B01-10-0342
B01-10-0400
B38-00-0001
B01-10-0335
B01-10-0336
DESCRIPTION
Ground (Lower) Control Box Complete
Ground (Lower) Control Box Only
Alarm
Wiring Harness, Alarm
Wiring Harness, DB9
Wiring Harness, Communication
Wiring Harness, MTA
Emergency Stop Button with Contact and Mount
Key Switch, 3 Position
Wiring Harness, Key Switch and Emergency Stop
Ribbon Cable
Wiring Harness, Communication
Wiring Harness, Power
Decal, Ground (Lower) Control Box Overlay
Lid with Decal Only – Not Shown
Switch Activating Disk - Not Shown
Standoff, Circuit Board – Not Shown
Replacement Key - Not Shown
CPU Board - Attached to Lid
Driver Board – Attached to Box
QTY.
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
21
17
1
1
1
79
HAULOTTE GROUP
2 REPLACEMENT PARTS
POWER UNIT COMPARTMENT ASSEMBLY
4
A
1
2
8
7
6
DETAIL A
6
5
15
8
7
10
9
11
12
80
13
14
3
HAULOTTE GROUP
2 REPLACEMENT PARTS
POWER UNIT COMPARTMENT ASSEMBLY
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NUMBER
A-00254HS
0096-0014
0096-0041
A-00228
A-00200
A-00274
0090-0920
0090-0185
A-00290
0096-0002
0096-0039
A-00268
B04-07-0033
0096-0002
0096-0039
DESCRIPTION
Hydraulic Power Unit
Screw, Hex Head Cap - M10 x 20
Hex Nut with Nylon Insert - M10
Cover Brace
Turntable Weldment
Gas Spring
Ball Stud, 10MM
Hex Nut with Nylon Insert, 5/16-18
Cover Stop Bracket
Screw, Hex Head Cap - M6 x 20
Hex Nut with Nylon Insert, M6
Tire Iron / Jack Handle
Clamp
Screw, Hex Head Cap - M6 x 20
Hex Nut with Nylon Insert, M6
QTY.
1
3
1
1
Ref.
1
2
2
1
2
2
1
1
1
1
81
HAULOTTE GROUP
2 REPLACEMENT PARTS
POWER UNIT COMPONENTS
82
HAULOTTE GROUP
2 REPLACEMENT PARTS
POWER UNIT COMPONENTS
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NUMBER
B02-15-0496
B02-14-0108
B02-15-0472
B02-14-0089
B02-14-0109
B02-14-0091
B02-14-0110
B02-14-0094L
B02-14-0095
B02-14-0111
B02-14-0097
B02-14-0098
B02-14-0099
B02-14-0100
B02-14-0101
B02-14-0114
B02-02-0245
B02-02-0246
B02-02-0248
B02-14-0112
B02-14-0113
B02-15-0497
B02-15-0498
B02-02-0235
B02-15-0478
DESCRIPTION
Manifold, Valve Housing
Valve, Counterbalance
Manual Pump, Extend / Retract / Rotate
Valve, Cartridge - Outrigger Check
Valve, Cartridge - Outrigger
Valve, Check
Valve, Check
Valve, Proportional
Coil Sterling, Proportional Valve
Valve, Relief
Valve, Relief
Valve, Shuttle
Valve, Cartridge - Rotator
Valve, Counterbalance
Valve, Cartridge - Basket Compensate
Valve, Flow Control - Rotator
Fitting, Plug - #2 ORB
Fitting, Hex Plug
Fitting, Plug - #4 ORB
Coil, 20 VDC - #8
Coil, 20 VDC - #10
Stud, #1/4-20 x 5/8
Expansion Plug
Fitting, Plug - #6 ORB
Seal Ring
QTY.
1
2
1
1
2
1
1
1
1
1
1
1
1
1
2
1
11
1
5
5
5
4
1
2
1
83
HAULOTTE GROUP
2 REPLACEMENT PARTS
POWER UNIT COMPONENTS (CONTINUED)
84
HAULOTTE GROUP
2 REPLACEMENT PARTS
POWER UNIT COMPONENTS (CONTINUED)
ITEM NO.
1
2
3
4
5
5A
5B
5C
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NUMBER
B02-15-0513
B02-15-0470
B02-15-0471
B02-15-0500
B02-15-0501
B02-00-0070
B02-15-0532
B02-15-0533
B02-15-0476
B02-15-0477
B02-02-0247
B02-15-0478
B02-15-0485
B02-15-0480
B02-15-0504
B02-02-0255
B02-15-0503
B02-02-0279
B02-15-0505
B02-02-0280
B02-15-0506
B02-02-0283
B02-02-0281
B02-02-0282
B02-15-0507
B02-02-0276
DESCRIPTION
Reservoir
Pump Assembly, 2.09 CCM
Motor, Pump - 24 V DC
Coupling, .875 x 2.795
Filter, Hydraulic
Filter Only - Replacement
Cap & “O” Ring
“O” Ring only
Sight Glass
Screw, Socket Head Cap - M8 x 85
Fitting, Plug - M14 x 1.5 x 5.8
Seal Ring
Clamp, Band - #10-16
Filter, Suction
Allen Nut, 1/4-20
Fitting, M18 x HB-90M x HB-90
O-Ring, 110.72 x 3.53 NBR 70 D
Fitting, JIC-8 x Push On FS x PO
Hose, Black - 1/2 x 6”
Fitting, JIC-8 x #6 M x M
Screw, Hex Head Cap - #5/16-18 x 1 1/4
Fitting, JIC-8 x G 3/4 M x M
Fitting, Plug - #12 ORB
Fitting, 3/8 NPT x 1/2 M x HB
Hose, Black - 1/2 x 15”
Fitting, Plug - #8 ORB - Under Reservoir
QTY.
1
1
1
1
1
1
1
2
1
1
2
1
4
1
1
2
1
1
2
1
2
1
1
1
85
86
16
13
DETAIL C
12
11
14
DETAIL B
15
12
11
3
13
2
13
12
10
C
1
9
B
8
2
A
7
12
DETAIL A
4
5
5
6
HAULOTTE GROUP
2 REPLACEMENT PARTS
COVER ASSEMBLY
HAULOTTE GROUP
2 REPLACEMENT PARTS
COVER ASSEMBLY
ITEM NO.
1
2
3
PART NUMBER
A-00200
A-00228
A-00239
4
A-00240
5
6
0090-1080
A-00284
7
A-00292
7A
8
9
10
11
12
13
14
15
16
A-00293
A-00274
0090-0920
0090-0185
A-00252
0096-0002
0096-0039
A-00290
0096-0002
0096-0039
DESCRIPTION
Turntable Weldment
Cover Brace
Cover, Right - Power Unit
Replaces A03239 Effective 2007
Cover, Left - Control
Replaces A-03240 Effective 2007
QTY.
Ref.
2
1
Pop Rivet
Controls Cover Weldment
Replaces A-00258 Effective 2007
Cover Latch Assembly
Replaces A-00250 Effective 2007
22
1
Key - Not Shown
Gas Spring
Ball Stud, 10MM
Hex Nut with Nylon Insert, 5/16-18
Hinge
Screw, Hex Head Cap - M6 x 20
Hex Nut with Nylon Insert, M6
Cover Stop Bracket
Screw, Hex Head Cap - M6 x 20
Hex Nut with Nylon Insert, M6
2
2
4
4
4
24
24
2
4
4
1
2
87
HAULOTTE GROUP
2 REPLACEMENT PARTS
COUNTER WEIGHT ASSEMBLY (ANSI)
1
2
8
9
7
3
9A
9E
4
9D
9B
6
5
88
9C
HAULOTTE GROUP
2 REPLACEMENT PARTS
COUNTER WEIGHT ASSEMBLY (ANSI)
ITEM NO.
1
2
3
4
5
6
7
8
9
9A
9B
9C
9D
9E
PART NUMBER
A-00200
A-00270
A-00285
0096-0002
0096-0039
0096-0032
0096-0065
0096-0045
A-00210
B01-10-0240
B01-10-0235
B01-10-0236
B01-10-0238
B01-10-0239
DESCRIPTION
Turntable Weldment
Counterweight
Light Bracket Weldment
Screw, Hex Head Cap - M6 x 20
Hex Nut with Nylon Insert, M6
Screw, Hex Head Cap - M16 x 30
Screw, Hex Head Cap - M20 x 80
Hex Nut with Nylon Insert, M20
Tail Light Kit
License Plate Lamp
Tail Light
Grommet, Tail Light
Marker Light, Red
Grommet, Marker Light
QTY.
Ref.
1
1
2
2
3
4
4
1
1
2
2
2
2
89
HAULOTTE GROUP
2 REPLACEMENT PARTS
COUNTER WEIGHT ASSEMBLY (CE & AUSTRALIA)
1
5
2
3
4
11
7
10
6
8
12B
12D
12A
9
12E
90
12C
HAULOTTE GROUP
2 REPLACEMENT PARTS
COUNTER WEIGHT ASSEMBLY (CE & AUSTRALIA)
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
12A
12B
12C
12D
12E
PART NUMBER
A-00200
A-00270
A-03621
0096-0065
0096-0045
0096-0032
A-03622R
A-03622L
0096-0002
0096-0039
A-03609
A-00860
A-03331CE
A-05617
0096-0134
0096-0017
0096-0041
DESCRIPTION
Turntable Weldment
Counterweight
Light Bracket
Screw, Hex Head Cap - M20 x 80
Hex Nut with Nylon Insert, M20
Screw, Hex Head Cap - M16 x 30
Tail Light - Right Side
Tail Light - Left Side
Screw, Hex Head Cap - M6 x 20
Hex Nut with Nylon Insert, M6
Harness - Tail Light to Tower
Spare Tire and Mount Kit (Option)
Spare Tire Mount Weldment
Wheel Assembly
Lug Nut - M16
Screw, Hex Head Cap - M10 x 30
Hex Nut with Nylon Insert, M10
QTY.
Ref.
1
1
4
4
3
1
1
4
4
1
1
1
1
3
4
4
91
1
92
19
20
28B
28D
DETAIL B-1
DETAIL A
18
31A
27
28A
22
28C
28F
28E
21
26
1
33
23
17
24
B-1 & B-2
DETAIL B-2
29
25
30
A
6
12
31
32
16
7
2
12
4
3
5
13
8
14
9
15
10
11
10
9
11
HAULOTTE GROUP
2 REPLACEMENT PARTS
BOOM ASSEMBLY
HAULOTTE GROUP
2 REPLACEMENT PARTS
BOOM ASSEMBLY
ITEM NO.
1
2
3
4
5
6
7
7A
8
9
10
11
12
13
14
15
16
17
17A
18
19
20
21
22
23
24
25
26
27
28
28A
28B
28C
28D
28E
28F
28G
29
29A
30
31
32
33
PART NUMBER
A-00502
A-00032
A-00026
A-00017
0096-0016
0096-0041
A-00552
B02-13-0130
A-00200
A-00021
A-00019
0096-0016
0096-0041
A-00024
A-00017
0096-0016
0096-0041
A-00551
B02-13-0128
B02-04-0101
A-00283
B01-08-0019A
A-00280
0090-1103
A-00023
A-00019
0096-0016
0096-0041
A-00510
B22-00-0070
A-00540
A-00541
0096-0003
0096-0006
0096-0077
0096-0039
B33-04-0024
A-00550
B02-13-0132
A-00026
A-00017
0096-0016
0096-0041
DESCRIPTION
Telescopic Boom Weldment
Composite Bearing, 1.25 x 1.50 x 1.25
Pin, .75 x 7.0
Pin Retainer, .75
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
Hydraulic Master Cylinder
Seal Kit
Turntable Weldment
Pin, 1.25 x 8.5
Pin Retainer, 1.25
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
Pin, .75 x 8.5
Pin Retainer, .75
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
Hydraulic Boom Cylinder
Seal Kit
Valve, Lift Cylinder
Emergency Lower Guide
Coil, 20 VDC with Weather Pack
Emergency Lower Handle
Set Screw, 8-32 x 1/4
Pin, 1.25 x 7.25
Pin Retainer, 1.25
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
Aluminum Extension Tube
Kit - Wear Pads - Inner
Wear Pad, Top Rear
Wear Pad, Side
Screw, Flat Head Socket Cap - M6 x 20
Screw, Flat Head Socket Cap - M6 x 25
Flat Washer, M6
Hex Nut with Nylon Insert, M6
Instructions - Inner Wear Pad Installation - Not Shown
Extension Cylinder
Seal Kit
Pin, .75 x 7.0
Pin Retainer, .75
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
QTY.
1
2
1
1
1
1
1
1
Ref.
2
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Ref.
1
2
2
4
8
12
12
1
Ref.
1
1
1
1
1
93
94
22
20
24
23
DETAIL D
24
25
17
18
21
19
DETAIL E
15
5C
FIXED
END
26
27
DETAIL C
14
DETAIL A
1B
1A
D
13
16
1
12
10
9
11
C
E
A
.
7
8
8
6
DETAIL B
4
2
5A
5B
DRIVEN
END
5
B
3
HAULOTTE GROUP
2 REPLACEMENT PARTS
BOOM ASSEMBLY (CONTINUED)
HAULOTTE GROUP
2 REPLACEMENT PARTS
BOOM ASSEMBLY (CONTINUED)
ITEM NO.
1
1A
1B
1C
2
3
4
5
PART NUMBER
A-00550
B02-04-0106
B02-04-0105
B02-13-0132
A-00510
A-00502
A-00531
A-00520
5A
B00-00-0178
5B
B00-00-0179
5C
B00-00-0180
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
A-00536
0096-0010
0096-0040
A-00538
A-00539
0096-0056
0096-0040
0096-0012
0096-0040
0096-0014
0096-0041
A-00470
A-00471
A-00473
A-00469
0096-0001
0096-0053
23
24
25
25A
25B
25C
25D
26
27
0096-0104
0096-0040
A-00289
B01-10-0275
B01-09-0092
B01-09-0119
B01-09-0093
0096-0236
0090-0415
DESCRIPTION
Extension Cylinder
1500 PSI Counter Balance Valve
2500 PSI Counter Balance Valve
Seal Kit
Telescopic Boom Tube (Aluminum)
Telescopic Boom Weldment
Slide Tube
Cable Track, Single Piece Mounting,
Replaces B00-00-0031 Cable Track-41 Links Effective 2010
Individual Link For A-00520
Replaces B00-00-0074 Effective 2010
Bracket, Cable Trak - Fixed End - Effective 2010
Replaces
B29-00-0166-1 Left Hand
B29-00-0166-2 Right Hand
Bracket, Cable Trak - Driven End - Effective 2010
Replaces
B29-00-0165-1 Left Hand
B29-00-0165-2 Right Hand
Cable Track Tray
Screw, Hex Head Cap - M8 x 20
Hex Nut with Nylon Insert, M8
Cable Support Tube
Cable Slide Block
Screw, Hex Head Cap - M8 x 30
Hex Nut with Nylon Insert, M8
Screw, Flat Head Socket Cap - M8 x 25
Hex Nut with Nylon Insert, M8
Screw, Hex Head Cap - M10 x 20
Hex Nut with Nylon Insert, M10
Cage Storage Pad
Cage Latch Plate
Cage Latch
Cage Latch Pad
Screw, Hex Head Cap - M6 x 16
Screw, Hex Head Cap - M8 x 50
Replaces 0096-0049 Effective 2008
Flat Washer, M8
Hex Nut with Nylon Insert, M8
Strobe Light Assembly (Option)
Strobe Light
Connector Assembly - 2 Female - W/P - Not Shown
Terminal - Female - W/P - 12/14 gage - Not Shown
Seal - Wire - W/P - 16/18 gage - Green - Not Shown
Screw, Round Head Machine - 10-24 x 3/4
Flat Washer, #10
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
8
8
1
1
2
2
4
4
4
4
1
1
1
1
4
1
2
4
1
1
1
2
2
2
2
95
19
18
20
96
DETAIL B
2
B
17
A
16C
16A
16B
16D
16E
1
10
16F
15
12
DETAIL A
13
14
4
8
7
2
6
11
9
5
3
HAULOTTE GROUP
2 REPLACEMENT PARTS
BOOM ASSEMBLY (CONTINUED)
HAULOTTE GROUP
2 REPLACEMENT PARTS
BOOM ASSEMBLY (CONTINUED)
ITEM NO.
1
2
3
4
5
PART NUMBER
A-00550
A-00510
A-00502
A-00531
A-00520
DESCRIPTION
Extension Cylinder
Telescopic Boom Tube (Aluminum)
Telescopic Boom Weldment
Slide Tube
Cable Track, Single Piece Mounting,
Replaces B00-00-0031 Effective 2010
QTY.
Ref.
Ref.
Ref.
Ref.
Ref.
6
7
8
9
10
11
12
13
14
15
16
16A
16B
16C
16D
A-00536
A-00529
A-00532
0096-0018
0096-0041
0096-0017
0096-0041
A-00537
0096-0098
0096-0040
B22-00-0069
A-00542
A-00533-2
A-00534
0096-0132
Cable Track Tray
Tube Slider Back
Tube Slider
Screw, Hex Head Cap - M10 x 40
Hex Nut with Nylon Insert, M10
Screw, Hex Head Cap - M10 x 30
Hex Nut with Nylon Insert, M10
Boom Switch Block
Screw, Hex Head Cap - M8 x 35
Hex Nut with Nylon Insert, M8
Kit - Wear Pads - Outer
Wear Pad Front Bottom
Wear Pad Boom - Gray
Wear Pad Shim
Screw, Hex Head Cap - M10 x 16 (Aluminum)
Replaces 0096-0013 Effective 2008
Ref.
1
1
2
2
2
2
1
2
2
1
1
5
2-4
14
16E
16F
17
18
19
20
21
0096-0119
0096-0047
0096-0033
A-00535
0096-0017
0096-0041
A-00940
Flat Washer, M10
Washer, Nylon - M10
Screw, Flat Head Socket Cap - M16 x 35
Slider, Extension Cylinder
Screw, Hex Head Cap - M10 x 30
Hex Nut with Nylon Insert, M10
Tire Mount Kit - Spare Tire (Option) - Not Shown
14
14
4
2
4
4
1
97
HAULOTTE GROUP
2 REPLACEMENT PARTS
PLATFORM MOUNT ASSEMBLY (ANSI)
30
33
29
32
28
31
27
34
37
6
36
1
26
35
23
2
8
24
25
15
22
9
19
12
11
7
5
10
13
21
14
A
20
16
40
17
18
11
42
38
39
41
DETAIL A
98
LOCATION DETAIL
3
4
HAULOTTE GROUP
2 REPLACEMENT PARTS
PLATFORM MOUNT ASSEMBLY (ANSI)
ITEM NO.
1
2
3
4
5
6
7
8
9
10
10A
10B
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
28A
28B
28C
29
30
31
32
33
34
35
36
PART NUMBER
A-00510
A-00027
A-00034
0096-0012
0096-0040
0096-0020
0096-0042
A-00522
A-00031
A-00553
B02-13-0131
B02-04-0095
A-00033
A-00025
A-00018
0096-0016
0096-0041
A-00035
A-00017
0096-0016
0096-0041
0096-0015
0096-0041
A-00601
A-00038
0096-0003
0096-0039
A-00610
B01-10-0392
B01-10-0034
A-00288
0096-0002
0096-0039
B01-10-0046
A-00979
B01-09-0029
0096-0001
0096-0039
0096-0016
0096-0041
0096-0055
DESCRIPTION
Telescopic Boom Tube (Aluminum)
Pin, .75 x 5.25
Pin Retainer, .75 - Flat Head
Screw, Flat Head Cap - M8 x 25
Lock Nut M8
Screw, Hex Head Cap - M12 x 30
Hex Nut with Nylon Insert, M12
Boom End Weldment
Bearing, Composite - 1.00 x 1.25 x 1.00
Slave Cylinder
Seal Kit
Valve, Counter Balance - CABG-LHN
Bearing, Composite - .50 x .625 x .75
Pin, 1.0 x 6.5
Pin Retainer. 1.0
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
Pin, .75 x 6.5
Pin Retainer, .75
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
Screw, Socket Head Cap - M10 x 20
Hex Nut with Nylon Insert, M10
Platform Pivot Weldment
Ramp
Screw, Flat Head Socket Cap - M6 x 20
Hex Nut with Nylon Insert, M6
Platform Mount Weldment
Cover, GFI Receptacle
Replaces B01-10-0035 Effective 2009
Receptacle - GFI
Plastic Cover
Screw, Hex Head Cap - M6 x 20 - Not Shown
Hex Nut with Nylon Insert, M6 - Not Shown
Outlet Box - Weather Tite
Bulkhead Mount
Cord Grip, Plastic 1/2in
Screw, Hex Head Cap - M6 x 16
Hex Nut with Nylon Insert - M6
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
Screw, Hex Head Cap - M12 x 190
QTY.
Ref.
1
1
1
1
10
10
1
2
1
1
2
4
1
1
1
1
1
1
1
1
2
2
1
4
8
8
1
1
1
1
2
2
1
1
1
2
2
2
2
1
99
HAULOTTE GROUP
2 REPLACEMENT PARTS
PLATFORM MOUNT ASSEMBLY (ANSI CONTINUED)
30
33
29
32
28
31
27
34
37
6
36
1
26
35
23
2
8
24
25
15
22
9
19
12
11
7
5
10
13
21
14
A
20
16
40
17
18
11
42
38
39
41
DETAIL A
100
LOCATION DETAIL
3
4
HAULOTTE GROUP
2 REPLACEMENT PARTS
PLATFORM MOUNT ASSEMBLY (ANSI CONTINUED)
ITEM NO.
37
38
39
40
41
42
PART NUMBER
0096-0042
A-00608
A-00606-L
A-00606-R
A-00609
0090-1112
DESCRIPTION
Hex Nut with Nylon Insert, M12
Compression Spring
Snap Pin, Left
Snap Pin, Right
Knob, Platform Latch
Roll Pin, 1/4 X 1.5
QTY.
1
1
1
1
2
2
101
HAULOTTE GROUP
2 REPLACEMENT PARTS
PLATFORM MOUNT ASSEMBLY (CE)
36
35
29
37
33
32
4
1
30
41
31
2
39
40
7
34
38
8
47
6
5
3
45
44
10
47
43
11
42
46
16
NOTE:
48
SCREW #44
TORQUE TO 20 N-m (15 lb-ft)
SCREW #47
SHOULD SPIN BY HAND
12
20
14
13
22
58
24
42
52
51
56
49
50
15
19
27
18
26
53
57
54
102
28
55
21
25
23
17
HAULOTTE GROUP
2 REPLACEMENT PARTS
PLATFORM MOUNT ASSEMBLY (CE)
ITEM NO.
1
2
3
4
5
6
7
8
9
10
10A
10B
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NUMBER
A-00510
A-00522
A-00031
0096-0020
0096-0042
A-00027
A-00034
0096-0012
0096-0040
A-00553
B02-13-0131
B02-04-0095
A-00601
A-00033
A-00025
A-00018
0096-0016
0096-0041
A-00035
A-00017
0096-0016
0096-0041
0096-0015
0096-0041
A-00606-L
A-00606-R
A-00608
A-00033
A-00609
0090-1112
DESCRIPTION
Telescopic Boom Tube (Aluminum)
Boom End Weldment
Bearing, Composite - 1.00 x 1.25 x 1.00
Screw, Hex Head Cap - M12 x 30
Hex Nut with Nylon Insert, M12
Pin, .75 x 5.25
Pin Retainer, .75 - Flat Head
Screw, Flat Head Cap - M8 x 25
Lock Nut M8 - Not Shown
Slave Cylinder
Seal Kit, For A-00553
Valve, Counter Balance - CABG-LHN
Platform Pivot Weldment
Bearing, Composite - .50 x .625 x .75
Pin, 1.0 x 6.5
Pin Retainer. 1.0
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
Pin, .75 x 6.5
Pin Retainer, .75
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
Screw, Socket Head Cap - M10 x 20
Hex Nut with Nylon Insert, M10
Snap Pin, Left
Snap Pin, Right
Compression Spring
Bearing, Composite - .50 x .625 x .75
Knob, Platform Latch
Roll Pin, 1/4 X 1.5
QTY.
Ref.
1
2
10
10
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
2
2
1
1
1
2
2
2
103
HAULOTTE GROUP
2 REPLACEMENT PARTS
PLATFORM MOUNT ASSEMBLY (CE CONTINUED)
36
35
29
37
33
32
4
1
30
41
31
2
39
40
7
34
38
8
47
6
5
3
45
44
10
47
43
11
42
46
16
NOTE:
48
SCREW #44
TORQUE TO 20 N-m (15 lb-ft)
SCREW #47
SHOULD SPIN BY HAND
12
20
14
13
22
58
24
42
52
51
56
49
50
15
19
27
18
26
53
57
54
104
28
55
21
25
23
17
HAULOTTE GROUP
2 REPLACEMENT PARTS
PLATFORM MOUNT ASSEMBLY (CE CONTINUED)
ITEM NO.
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
PART NUMBER
A-00979
A-00977
0096-0055
0096-0042
0096-0016
0096-0041
A-00992
0096-0085
0096-0039
A-00033
A-00982
0096-0055
0096-0042
A-00988-1
A-00990B
0096-0086
45
46
47
0096-0042
A-00990A
0096-0069
48
49
50
51
52
53
54
55
56
57
0096-0041
A-00038
0096-0003
0096-0077
0096-0039
A-00994
A-00995
0096-0046
0090-0147
0096-0009
DESCRIPTION
Bulkhead Mount
Platform Mount Weldment
Screw, Hex Head Cap - M12 x 190
Hex Nut with Nylon Insert, M12
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
Load Sense Interface Module
Screw, Hex Head Cap - M6 x 60
Hex Nut with Nylon Insert - M6
Bearing, Composite - .50 x .625 x .75
Load Sense Weldment
Screw, Hex Head Cap - M12 X 190
Hex Nut with Nylon Insert - M12
Load Cell With Turck Connector
Load Sense Spacer B
Screw, Hex Head Cap - M12 x 65
NOTE: Torque to 20 N-m (15 lb-ft)
Hex Nut with Nylon Insert - M12
Load Sense Spacer A
Screw, Hex Head Cap - M10 x 75
NOTE: Bolt should Spin by Hand
Hex Nut with Nylon Insert, M10
Ramp
Screw, Flat Head Socket Cap - M6 x 20
Flat Washer, M6
Hex Nut with Nylon Insert - M6
Load Sense Roller Bar
Load Sense Roller
Flat Washer, M12
Cotter Pin, 1/8 x 1 1/4
Screw, Hex Head Cap - M8 x 10
QTY.
1
1
1
1
2
2
1
3
3
4
1
1
1
1
2
2
2
1
1
1
4
8
8
8
1
2
4
2
2
105
HAULOTTE GROUP
2 REPLACEMENT PARTS
PLATFORM MOUNT ASSEMBLY (AUSTRALIA)
26
23
27
25
24
28
19
20
4
1
22
15
16
2
18
34
17
7
21
8
14
13
6
5
12
3
31
10
32
34
11
29
30
NOTE:
SCREW #31
TORQUE TO 15 lb-ft (20 N-m)
SCREW #34
SHOULD SPIN BY HAND
60
61
58
35
56
33
57
52
45
29
44
38
43
59
47
41
54
42
48
51
49
36
37
106
39
40
50
53
46
55
HAULOTTE GROUP
2 REPLACEMENT PARTS
PLATFORM MOUNT ASSEMBLY (AUSTRALIA)
ITEM NO.
1
2
3
4
5
6
7
8
9
10
10A
10B
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NUMBER
A-00510
A-00522
A-00031
0096-0020
0096-0042
A-00027
A-00034
0096-0012
0096-0040
A-00553
B02-13-0131
B02-04-0095
A-00601
A-00977
A-00982
A-00033
0096-0055
0096-0042
0096-0055
0096-0042
A-00979
0096-0016
0096-0041
B01-09-0144
B01-10-0365
0096-0001
0096-0039
A-00992
0096-0085
0096-0039
DESCRIPTION
Telescopic Boom Tube (Aluminum)
Boom End Weldment
Bearing, Composite - 1.00 x 1.25 x 1.00
Screw, Hex Head Cap - M12 x 30
Hex Nut with Nylon Insert, M12
Pin, .75 x 5.25
Pin Retainer, .75 - Flat Head
Screw, Flat Head Cap - M8 x 25
Lock Nut M8 - Not Shown
Slave Cylinder
Seal Kit, For A-00553
Valve, Counter Balance - CABG-LHN
Platform Pivot Weldment
Platform Mount Weldment
Load Sense Weldment
Bearing, Composite - .50 x .625 x .75
Screw, Hex Head Cap - M12 x 190
Hex Nut with Nylon Insert, M12
Screw, Hex Head Cap - M12 X 190
Hex Nut with Nylon Insert - M12
Bulkhead Mount
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
Cord Grip, Metric
Outlet Box
Screw, Hex Head Cap - M6 x 16
Hex Nut with Nylon Insert, M6 (Not Shown)
Load Sense Interface Module
Screw, Hex Head Cap - M6 x 60
Hex Nut with Nylon Insert - M6
QTY.
Ref.
1
2
10
10
1
1
1
1
1
1
2
1
1
1
4
1
1
1
1
1
2
2
1
1
2
2
1
3
3
107
HAULOTTE GROUP
2 REPLACEMENT PARTS
PLATFORM MOUNT ASSEMBLY (AUSTRALIA CONTINUED)
26
23
27
25
24
28
19
20
4
1
22
15
16
2
18
34
17
7
21
8
14
13
6
5
12
3
31
10
32
34
11
29
30
NOTE:
SCREW #31
TORQUE TO 15 lb-ft (20 N-m)
SCREW #34
SHOULD SPIN BY HAND
60
61
58
35
56
33
57
52
45
29
44
38
43
59
47
41
54
42
48
51
49
36
37
108
39
40
50
53
46
55
HAULOTTE GROUP
2 REPLACEMENT PARTS
PLATFORM MOUNT ASSEMBLY (AUSTRALIA CONTINUED)
ITEM NO.
29
30
31
PART NUMBER
A-00988-1
A-00990B
0096-0086
32
33
34
0096-0042
A-00990A
0096-0069
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
0096-0041
A-00994
A-00995
0090-0147
0096-0009
0096-0046
A-00038
0096-0003
0096-0077
0096-0039
A-00606-R
A-00606-L
0090-1112
A-00609
A-00033
A-00608
0096-0015
0096-0041
A-00035
A-00017
0096-0016
0096-0041
A-00025
A-00018
0096-0016
0096-0041
A-00033
DESCRIPTION
Load Cell With Turck Connector
Load Sense Spacer B
Screw, Hex Head Cap - M12 x 65
NOTE: Torque to 20 N-m (15 lb-ft)
Hex Nut with Nylon Insert - M12
Load Sense Spacer A
Screw, Hex Head Cap - M10 x 75
NOTE: Bolt should Spin by Hand
Hex Nut with Nylon Insert, M10
Load Sense Roller Bar
Load Sense Roller
Cotter Pin, 1/8 x 1 1/4
Screw, Hex Head Cap - M8 x 10
Flat Washer, M12
Ramp
Screw, Flat Head Socket Cap - M6 x 20
Flat Washer, M6
Hex Nut with Nylon Insert - M6
Snap Pin, Right
Snap Pin, Left
Roll Pin, 1/4 X 1.5
Knob, Platform Latch
Bearing, Composite - .50 x .625 x .75
Compression Spring
Screw, Socket Head Cap - M10 x 20
Hex Nut with Nylon Insert, M10
Pin, .75 x 6.5
Pin Retainer, .75
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
Pin, 1.0 x 6.5
Pin Retainer. 1.0
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
Bearing, Composite - .50 x .625 x .75
QTY.
1
2
2
2
1
1
1
1
2
2
2
4
4
8
8
8
1
1
2
2
2
1
2
2
1
1
1
1
1
1
1
1
2
109
HAULOTTE GROUP
2 REPLACEMENT PARTS
AC POWER HOOK-UP ASSEMBLY (ANSI)
2
1
3
4
PLATFORM
6
5
7
8
TURNTABLE
BASE
9
110
10
HAULOTTE GROUP
2 REPLACEMENT PARTS
POWER HOOK-UP ASSEMBLY (ANSI)
ITEM NO.
1
2
3
4
5
6
7
8
9
10
PART NUMBER
B01-10-0046
B01-09-0029
A-00722
B01-01-0195
B01-01-0194
A-00944
A-00178
A-00179
A-00186
0090-1081
DESCRIPTION
Outlet Box
Cord Grip, Plastic 1/2in
Harness, Wire AC - 110 Volt to Platform
Wire Assembly, GFI Box - Cage
Wire Assembly, GFI Box - Trailer
Wire Assembly, 110 Volt
Connector, 16/20 Amp
Cord Assembly
Lock, Connector
Screw, Pan Head Sheet Metal - # 4 x 3/4
QTY.
2
3
1
1
1
1
1
1
1
2
111
HAULOTTE GROUP
2 REPLACEMENT PARTS
AC POWER HOOK-UP ASSEMBLY – UNIVERSAL
3
2
1
1B
4
1A
PLATFORM
5
6
7
9
8
TURNTABLE
BASE
10
112
11
HAULOTTE GROUP
2 REPLACEMENT PARTS
POWER HOOK-UP ASSEMBLY – UNIVERSAL
ITEM NO.
1
1A
1B
2
3
4
5
6
7
8
9
10
11
PART NUMBER
B01-10-0332
B01-10-0046
B01-09-0029
A-00722
B01-01-0195
B01-01-0194
A-00944
B01-10-0360
A-00178
A-00186
0090-1081
DESCRIPTION
Cover
Screw - Comes with Cover
Gasket - Comes with Cover
Outlet Box
Cord Grip, Plastic 1/2in
Wire Harness - AC - 110 Volt
Wire Assembly - Platform to Turntable
Wire Assembly - Turntable to Base
Wire Assembly - 110 Volt
Cord Assembly
Connector, 16/20 Amp
Lock, Connector
Screw, Pan Head Sheet Metal - # 4 x 3/4
QTY.
1
1
2
1
3
1
1
1
1
1
1
1
2
113
HAULOTTE GROUP
2 REPLACEMENT PARTS
AC POWER HOOK-UP ASSEMBLY – CONTINENTAL EUROPE
3
2
1
4
PLATFORM
5
6
7
8
9
TURNTABLE
BASE
10
114
11
HAULOTTE GROUP
2 REPLACEMENT PARTS
POWER HOOK-UP ASSEMBLY – CONTINENTAL EUROPE
ITEM NO.
1
2
3
3A
4
5
6
7
8
9
10
11
PART NUMBER
B01-10-0351
B01-10-0350
B01-10-0349
A-00722
B01-01-0195
B01-01-0194
A-00944
A-00178
B01-10-0348
A-00186
0090-1081
DESCRIPTION
Socket
Gasket
Box
Screw - Comes with Box
Wire Harness - AC - 110 Volt
Wire Assembly - Platform to Turntable
Wire Assembly - Turntable to Base
Wire Assembly - 110 Volt
Connector, 16/20 Amp
Cord Assembly
Lock, Connector
Screw, Pan Head Sheet Metal - # 4 x 3/4
QTY.
1
1
1
4
1
1
1
1
1
1
1
2
115
HAULOTTE GROUP
2 REPLACEMENT PARTS
AC POWER HOOK-UP ASSEMBLY – UNITED KINGDOM
2
1
3
4
5
6
8
7
9
116
10
HAULOTTE GROUP
2 REPLACEMENT PARTS
POWER HOOK-UP ASSEMBLY – UNITED KINGDOM
ITEM NO.
1
2
3
4
5
6
7
8
9
10
PART NUMBER
B01-10-0384
B01-10-0385
A-00722
B01-01-0195
B01-01-0194
A-00944
A-00178
B01-10-0382
A-00186
0090-1081
DESCRIPTION
Receptacle
Box
Wire Harness - AC - 110 Volt
Wire Assembly - Platform to Turntable
Wire Assembly - Turntable to Base
Wire Assembly - 110 Volt
Connector, 16/20 Amp
Cord Assembly
Lock, Connector
Screw, Pan Head Sheet Metal - # 4 x 3/4
QTY.
1
1
1
1
1
1
1
1
1
2
117
HAULOTTE GROUP
2 REPLACEMENT PARTS
AC POWER HOOK-UP ASSEMBLY (AUSTRALIA)
3
2
5
PLATFORM
1
13
14
6
16
12
9
17
7
15
8
10
11
BASE
19
18
118
TURNTABLE
HAULOTTE GROUP
2 REPLACEMENT PARTS
AC POWER HOOK-UP ASSEMBLY (AUSTRALIA)
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NUMBER
B01-09-0144
B01-10-0365
0096-0001
0096-0039
A-03690
B01-09-0029
B01-09-0009
A-03691
A-03645
0096-0016
0096-0041
B01-10-0366
B01-09-0144
B01-10-0367
B01-10-0364
0096-0001
0096-0039
A-03646
0090-1081
DESCRIPTION
Cord Grip, Metric
Outlet Box
Screw, Hex Head Cap - M6 x 16
Hex Nut with Nylon Insert, M6 (Not Shown)
Wire, AC - Platform to Turntable
Cord Grip - Plastic 1/2in
Cord Grip, Aluminum
Wire, AC - Turntable to Base
Mount Plate
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
Mounting Enclosure
Cord Grip, Metric
Circuit Breaker, 2 Pole
Inlet Plug Box
Screw, Hex Head Cap - M6 x 16
Hex Nut with Nylon Insert, M6
Cover Plate
Screw, Pan Head Sheet Metal - # 4 x 3/4
QTY.
1
1
2
2
1
1
1
1
1
2
2
1
1
1
1
4
4
1
2
119
HAULOTTE GROUP
2 REPLACEMENT PARTS
PLATFORM ASSEMBLY
23B
23D
23C
23E
2
23F
23A
1
3
7
6
4
5
12
17
8
A
13
9
11
21
10
12
14
17
22
18
19
20
POSTERIOR VIEW A
DETAIL A
16
15
POSTERIOR VIEW B
120
HAULOTTE GROUP
2 REPLACEMENT PARTS
PLATFORM ASSEMBLY
ITEM NO.
1
2
2A
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23A
23B
23C
23D
23E
23F
23G
23H
PART NUMBER
A-00449
A-00450
A-00465
A-00931
A-00461
A-00466
0090-0679
0096-0016
0096-0041
A-00475
A-00468
A-00474
0096-0001
0096-0039
0096-0017
0096-0041
A-00071
0090-0147
A-00028
A-00464
A-00463
0096-0052
0096-0115
0096-0039
A-02600
A-02601
A-02609
A-02610
0096-0066
0096-0041
0096-0010
0096-0040
B37-00-0006
DESCRIPTION
Platform Assembly
Platform Weldment
Upper Control Box
Upper Control Box - Drive & Set (Option)
Upper Control Box Mount
Control Box Latch
Pop Rivet, 5/32 x .250
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
Manual Storage Box
Manual Mount Plate
Cord Wrap Bracket
Screw, Hex Head Cap - M6 x 16
Hex Nut with Nylon Insert, M6
Screw, Hex Head Cap - M10 x 30
Hex Nut with Nylon Insert, M10
Pin, 0.5” x 8.875”
Cotter Pin, 1/8 x 1 1/4
Clevis Pin with Tension Lock
Mid Rail Tube
Mid Rail End
Screw, Hex Head Cap - M6 x 40
Screw, Socket Head Cap - M6 x 25
Hex Nut with Nylon Insert, M6
Tool Box Assembly (Option)
Tool Box
Cup Holder
Rear Brace
Hex Head Cap - M10 x 60
Hex Nut with Nylon Insert - M10
Screw, Hex Head Cap - M8 x 20
Hex Nut with Nylon Insert - M8 - Not Shown
Lock - Utility Cylinder Knob Style - Not Shown
QTY.
1
1
1
1
1
1
2
2
2
1
1
1
4
4
2
2
1
2
1
1
4
2
2
4
1
1
1
1
2
2
2
2
1
121
HAULOTTE GROUP
2 REPLACEMENT PARTS
PLATFORM (UPPER) CONTROL BOX
2
3
4
6, 7, 8
1
5
9
122
HAULOTTE GROUP
2 REPLACEMENT PARTS
PLATFORM (UPPER) CONTROL BOX
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
PART NUMBER
A-00465
A-00465-B
B01-02-0119
B01-10-0194
B01-01-0153
B01-01-0154
B01-10-0337
A-00462
0096-0006
0096-0039
A-00465-D
B01-10-0341
B01-10-0400
DESCRIPTION
Platform (Upper) Control Box
Platform (Upper) Control Box - Only
Emergency Stop Button with Contact and Mount
Alarm
Wiring Harness, Alarm
Wiring Harness, Tail, Upper Control Box
Circuit Board, Upper
Spool - Now Shown
Screw, Flat Head Socket Cap - M6 x 25
Hex Nut with Nylon Insert - M6
Decal, Platform (Upper) Control Box Overlay
Switch Activating Disk - Now Shown
Standoff, Circuit Board - Not Shown
QTY.
1
1
1
1
1
1
1
3
3
3
1
15
10
123
HAULOTTE GROUP
124
2 REPLACEMENT PARTS
HAULOTTE GROUP
3 SCHEMATICS
3 SCHEMATICS
3632T / HTT 13 ELECTRICAL WIRE HARNESS - ELECTRICAL .................................................. 126
3632T / HTT 13 ELECTRICAL WIRE HARNESS - P1 STANDARD................................................... 127
3632T / HTT 13 ELECTRICAL WIRE HARNESS - P1 DRIVE & SET OPTION .............................. 128
3632T / HTT 13 ELECTRICAL WIRE HARNESS - P2 .................................................................... 129
3632T / HTT 13 ELECTRICAL WIRE HARNESS - P3 ......................................................................... 130
3632T / HTT 13 ELECTRICAL WIRE HARNESS - P4 ......................................................................... 131
A-00153 MARKER AND TAIL LIGHT CONTINUOUS ROTATION WIRE HARNESS .................... 132
A-00198 MARKER AND TAIL LIGHT 700° ROTATION WIRE HARNESS ..................................... 132
A-00782 ELECTRIC BRAKE TAIL LIGHT CONTINUOUS ROTATION WIRE HARNESS ............. 132
A-00193 ELECTRIC BRAKE TAIL LIGHT 700° ROTATION WIRE HARNESS .............................. 133
A-00210 TAIL LIGHT REAR WIRE HARNESS............................................................................... 133
A-00714 PLATFORM WIRE HARNESS ......................................................................................... 133
A-00716 PUMP AND CYLINDER WIRE HARNESS ....................................................................... 134
A-00718 POWER WIRE HARNESS ................................................................................................ 135
A-00719 OUTRIGGER SWITCH CONTINUOUS ROTATION WIRE HARNESS ............................. 135
A-00720 OUTRIGGER COIL CONTINUOUS ROTATION WIRE HARNESS .................................. 136
A-00746 OUTRIGGER COIL AND SWITCH 700° ROTATION WIRE HARNESS ........................... 137
A-00715 ANALOG WIRE HARNESS – PRIOR TO 2008 ................................................................ 138
A-00721 ANALOG WIRE HARNESS – EFFECTIVE 2008 ............................................................. 138
A-00948 ANALOG – WIRE HARNESS FOR DRIVE & SET OPTION ............................................. 139
A-00726 110 VOLTS AC TRAILER TO TOWER WIRE HARNESS ................................................ 139
A-00722 110 VOLTS AC TOWER TO PLATFORM WIRE HARNESS ............................................ 140
B01-01-0194 GFI BOX TO TRAILER WIRE HARNESS ................................................................. 140
B01-01-0195 GFI BOX TO PLATFORM WIRE HARNESS ............................................................. 140
A-03608 TRAILER LIGHTS WIRE HARNESS (CE) .......................................................................... 141
A-03692 TAIL LIGHT REAR WIRE HARNESS (AUSTRALIA) ....................................................... 142
A-03609 TAIL LIGHT TO TOWER WIRE HARNESS (CE & AUSTRALIA) ............................................ 143
A-03644 SWITCH ASSEMBLY – N/O (CE & AUSTRALIA)............................................................ 144
A-03647 SWITCH ASSEMBLY – N/C (CE & AUSTRALIA) ............................................................ 144
A-00944 WIRE ASSEMBLY – 100 VOLT 700 ROTATION (CE & AUSTRALIA) ............................ 144
B01-01-0188 WIRE ASSEMBLY – FUSE (CE) ............................................................................... 145
B01-10-0352 WIRE ASSEMBLY CHARGER TO GFI ..................................................................... 145
B01-10-0348 IEC TO GFI - CONTINENTAL EUROPE ................................................................... 145
B01-10-0382 IEC TO GFI – UNITED KINGDOM............................................................................. 145
A-03691 220 VOLTS AC TRAILER TO TOWER WIRE HARNESS ................................................ 146
A-03690 220 VOLTS AC TOWER TO PLATFORM WIRE HARNESS ............................................ 146
A-00272 BATTERY LAYOUT ......................................................................................................... 147
A-00943 BATTERY LAYOUT FOR DRIVE & SET OPTION ........................................................... 148
A-00700 AIR LINE TO PLATFORM ................................................................................................ 149
A-00701 WATER LINE TO PLATFORM ......................................................................................... 149
HYDRAULIC SCHEMATIC................................................................................................................ 150
HYDRAULIC SCHEMATIC FOR DRIVE & SET OPTION ............................................................... 152
A-00182 HYDRAULIC HOSE LAYOUT – TRAILER 360° CONTINUOUS ROTATION....................... 154
A-03182 HYDRAULIC HOSE LAYOUT - TRAILER 700° ROTATION ............................................ 155
A-00269 HYDRAULIC HOSE LAYOUT – BOOM ........................................................................... 156
A-00928 MANIFOLD FOR DRIVE & SET OPTION ......................................................................... 158
A-00938 HYDRAULIC HOSE LAYOUT FOR DRIVE & SET OPTION ............................................ 160
A-00939 OUTRIGGER COIL TO SWITCHES FOR DRIVE & SET OPTION ................................... 162
A-00947 MANIFOLD HARNESS FOR DRIVE & SET OPTION ...................................................... 163
A-00946 BRAKE SWITCH HARNESS FOR DRIVE & SET OPTION .............................................. 163
125
HAULOTTE GROUP
3 SCHEMATICS
3632T / HTT 13 ELECTRICAL WIRE HARNESS - ELECTRICAL
LH
Tailight
RH
Tailight
LP
Y
Platform
GFI
ML
B
Line
Load
C1-C26 Refers to thecoil number from the
Hydraulic Schematic
Engine Stop
A-00992
Load Cell Module
A-00722
Base
GFI
A-00210
IC Engine Option
Upper Control Box
A-00465 Standard
A-00931 Drive & Set
Load
Hot
W
A-00988-1
Load Cell
Starter Coil
Hot
White
Red
R
Green
+
R
Line
-
Black
F
D
E
A
1
2
3
4
C
A-00944
–
–
–
–
Engine
Run
10
-
+
B
Engine
Starter
White
R
R
Engine Spark
A-00425
ML
White
G
Red
White
Green
Black
26
Engine Stop
25
Engine Start
Wh
Bla
Re
24
Blu
Or
Gr
Throttle
27
Choke
3
1
6
2
4
7
A-00718
9
GND
8
9
A-00714
A-00746 Standard
A-00939 Drive & Set
36
Loop Back Plug
Replacement #
A-00082
J4
P4 & P5
A-00721 Standard
A-00948 Drive & Set
24
23
16
8
1
A-01441
A-00716
35
P3
12
24
P1
1
P2
12
1
25
27
20
24
21
31
26
A-00946
24
3
4
26
15
16
16
22
8
23
15
2
27
13
14
23
20
9
1
1
4
10
19
+
-
X
Y
R
B
O
Br
+
13
7
11
Brake
Switch
22
A-00723
1
8
23
10
9
14
17
35
33
32
18
34
-
+
C5
Cyl Coil
Strobe
C8
Prop Coil
C 14
PLT DN
Level
Sensor
C 6A
Chk Valve
C 13
PLT UP
A
B
-
C 10
Rot CCW
C 11
Boom RET
C6
OR EXT
C9
Rot CW
C 12
Boom EXT
C7
OR RET
R
Pump
30
B01-01-0188
86
85
87
Main Motor Controller
5
B+
A
12
B+
A
A-00272 Battery Cable Kit
A-00943 Battery Cable Kit-Drive & Set
12
1
1
B-
8
5 Amp
Fuse
Aux Motor Controller
5
B-
8
A2
A1
Contactor
200 A Fuse
A2
200 A Fuse
A1
Contactor
W
B
Y
G
Drive & Set Manifold
LF NO
C1
LF Coil
C3
LR Coil
C2
RF Coil
C4
RR Coil
ML
A-00947
RF NO
ML
A
A-00198
Hyd Brakes
A-00193
Elec Brakes
87a
L
N
IEC
Recpticle
Boom
Down NC
Boom Down
Relay NC
RR NO
A
85(-)
86(+)
126
2
A2E
86
30
87a
30
87
Outrigger
Switches
D1E
1
Main Pump
Motor
2
A2E
D1E
33
34
C26
Coil
LR NO
85
Tail
Lights
12
Boom
Down NO
1
Aux Pump
Motor
A-01443
A-01442
11
10
9
8
7
6
C25
Coil
C24
Coil
C23
Coil
C22
Coil
C21
Coil
C20
Coil
HAULOTTE GROUP
3 SCHEMATICS
3632T / HTT 13 ELECTRICAL WIRE HARNESS - P1 STANDARD
A-00718
Loop Back Plug
Replacement #
A-00082
J4
P4 & P5
A-00721 Standard
36
24
23
16
35
P3
12
2
1
B
R
8
1
1
16 20
24
P1
8
P2
1
15 22 23
12
9
1
10
B01-01-0188
O
X
B
R
R
30
86
Y
-
A
B
Br
+
GND
Engine Tach
Level
Sensor
85
87
Main Motor Controller
5
B+
A
12
1
B-
8
5 Amp
Fuse
A2
A1
Contactor
200 A Fuse
A-00272 Battery Cable Kit
A
85(-)
86(+)
87a
30
87
2
A2E
D1E
1
Main Pump
Motor
127
HAULOTTE GROUP
3 SCHEMATICS
3632T / HTT 13 ELECTRICAL WIRE HARNESS - P1 DRIVE & SET OPTION
A-00718
Loop Back Plug
Replacement #
A-00082
J4
P4 & P5
A-00948 Drive & Set
36
24
23
16
8
1
35
P3
12
24
P1
1
P2
12
1
A-00946
2
1
1
B
R
16 20
8
15 22 23
9
10
4
19
Brake
Switch
GND
Engine Tach
B01-01-0188
X
B
Level
Sensor
+
R
85
87
Main Motor Controller
5
12
1
8
5
Amp
Fuse
O
R
30
86
Y
-
A
B
Br
B+
A
Aux Motor Controller
5
B+
A
12
1
B-
B-
8
A2
A1
Contactor
200 A Fuse
A2
200 A Fuse
A1
Contactor
A
85(-)
86(+)
87a
30
87
A2E
2
D1E
1
Main Pump
Motor
128
A2E
2
D1E
1
Aux Pump
Motor
HAULOTTE GROUP
3 SCHEMATICS
3632T / HTT 13 ELECTRICAL WIRE HARNESS - P2
Loop Back Plug
Replacement #
A-00082
J4
P4 & P5
A-00721 Standard
A-00948 Drive & Set
36
24
23
16
8
1
P3
12
A-00716
35
24
P1
1
P2
12
1
9
1
11
7
8
13 14 23
9
10
10 34 17 18 35 32 33 21 31 20 26 25 24 27
IC Engine Option
Starter Coil
A-00425
Engine Stop
Engine Spark
Engine
Starter
P1
C8
Prop Coil
+
C 14
PLT DN
-
C 10
Rot CCW
C9
Rot CW
Engine
Run
A-01441
26
Engine Stop
C 6A
Chk Valve
C 13
PLT UP
C5
Cyl Coil
10
C 11
Boom RET
C 12
Boom EXT
C6
OR EXT
C7
OR RET
25
Engine Start
24
Throttle
27
Choke
P1
9
Pump
129
HAULOTTE GROUP
3 SCHEMATICS
3632T / HTT 13 ELECTRICAL WIRE HARNESS - P3
Loop Back Plug
Replacement #
A-00082
J4
P4 & P5
A-00746 Standard
A-00939 Drive & Set
36
24
23
16
8
1
P3
12
24
3
2
24
P1
1
1
35
4
27
26
13
P2
12
15
14
1
16
22
Pin
Location
23
A-00939
Drive & Set Only
LF NO
LF Coil
C1
RF Coil
C2
LR Coil
C3
RR Coil
C4
A-00723
RF NO
Boom
Down NO
A
Strobe
LR NO
85
87a
86
30
Boom Down
Relay NC
A
85(-)
Boom
Down NC
RR NO
87a
A-00947
30
86(+)
87
Outrigger
Switches
Pin
12
Location
Drive & Set Manifold
33
34
C26
Coil
130
11
10
9
8
7
6
C25
Coil
C24
Coil
C23
Coil
C22
Coil
C21
Coil
C20
Coil
HAULOTTE GROUP
3 SCHEMATICS
3632T / HTT 13 ELECTRICAL WIRE HARNESS - P4
Upper Control Box
A-00465 Standard
A-00931 Drive & Set
A-00992
Load Cell Module
A-00988-1
Load Cell
Red
Green
R
R
R
R
+
White
-
Black
+
B
F
E
Wh
D
A
Bla
Blu
3
–
–
–
–
Red
White
Green
Black
Re
Or
6
4
1
2
3
4
C
-
Gr
8
7
9
A-00714
J4
P4 & P5
36
24
23
16
P3
12
1
Loop Back Plug
Replacement #
A-00082
35
24
P1
8
1
P2
12
1
131
HAULOTTE GROUP
3 SCHEMATICS
A-00153 MARKER AND TAIL LIGHT CONTINUOUS ROTATION WIRE
HARNESS
6"
54" Splices
B01-09-0091
Female Terminal
B01-09-0093
Cable Seal Green
48" Braided Loom & Heat Seal
W
Br
A
B
Y
C
D
G
4Pin Flat
Plug
Part Number
Rev-
B01-09-0124
4 Pos Female
Housing
Wires Need to be molded together
Label
246"
A-00198 MARKER AND TAIL LIGHT 700° ROTATION WIRE HARNESS
6"
56" Splices
4Pin Flat
Plug
50" Braided Loom & Heat Seal
Part Number
Rev-
Ground(-)
Marker Lights
Driver Side Signal
Passanger Side Signal
B01-09-0093
Cable Seal Green
B01-09-0110
Male Term
W
A
Br
B
Y
C
G
B01-09-0125
4 Pos Male Housing
D
Wires Need to be molded together
Label
284"
A-00782 ELECTRIC BRAKE TAIL LIGHT CONTINUOUS ROTATION WIRE
HARNESS
Yellow
LH Turn
White
GND
Blue
Brakes
Brown
Tail Lights
Red
12 V
B01-09-0109
2 Pin Male Housing
B01-09-0110
Male Terminal
B01-09-0093
Green Seal
W-White
Bl-Blue
Br-Brown
Y-Yellow
G-Green
R-Red
24"
48" Splices
Green
RH Turn
6"
42" Braided Loom & Heat Seal
W
7 Pin RV
Style Plug
36"
32"
Braided
Loam
B01-09-0093
Cable Seal Green
B01-09-0091
Female Terminal
A
Bl
Br
B
Y
C
G
B01-09-0124
4 Pos Female
Housing
D
R
Label
Part Number
Rev-
132
Wires Need to be molded together
86"
228"
276"
HAULOTTE GROUP
3 SCHEMATICS
A-00193 ELECTRIC BRAKE TAIL LIGHT 700° ROTATION WIRE HARNESS
Yellow
LH Turn
White
GND
Blue
Brakes
Brown
Tail Lights
Red
12 V
B01-09-0109
2 Pin Male Housing
B01-09-0110
Male Terminal
B01-09-0093
Green Seal
W-White
Bl-Blue
Br-Brown
Y-Yellow
G-Green
R-Red
24"
48" Splices
Green
RH Turn
6"
42" Braided Loom & Heat Seal
36"
32"
Braided
Loam
B01-09-0093
Cable Seal Green
B01-09-0091
Female Terminal
W
7 Pin RV
Style Plug
A
Bl
Br
B
Y
C
G
B01-09-0124
4 Pos Female
Housing
D
R
Wires Need to be molded together
72"
Label
228"
240"
Part Number
Rev-
A-00210 TAIL LIGHT REAR WIRE HARNESS
12" Drop
Label (LP Light)
B01-09-0B01-09-0091
Female Terminal
B01-09-0124
4 Pin Female Housing
B01-09-0093
Cable Seal Green
26" Drop
Label(Tail light)
Bl
W
A
R
B
Br
D
W
Y
C
G
20" Drop
Label (Driver Tail)
Bl - Tail
R - Stop/Turn
W - GND
Bl
R
52"
20" Drop
Label (Pass Tail)
W
Wires either Braided Loom or SJO (No Split tube)
26" Drop
Label(Tail light)
6' (72")
A-00714 PLATFORM WIRE HARNESS
B01-09-0142
Pins Part of Kit
Pin A
Pin B
Pin C
Pin D
Pin E
Pin F
Jacket of cable must
be in strain relief
41' 6"
18/6 Cable
For Cable Track
Orange
White
Green
Red
Blue
Black
B01-09-0089
Female
Terminal
Orange
White
Green
Red
Blue
Black
Pin 7
Pin 3
Pin 9
Pin 8
Pin 4
Pin 6
B01-09-0088
Strain Relief
B01-09-0086
Plug
Part Number
Rev-
Label
Jacket of cable must
be in strain relief
Fill Strain Relief with
Black RTV and wipe
off excess
133
12" 18ga
B
A
B01-09-0109 2 Pin Male Housing
B01-09-0110 Male Term
B01-09-0093 Green Seal
12" 18ga
A
B
B01-09-0092 2 Pin FM Housing
B01-09-0091 FM Term
B01-09-0093 Green Seal
68" 18/2 SJO
GND
Rotate CCW
Pin 1
Pin 11
60" 18ga
Rotate CW
48" 18ga
60" 18ga
Pin 8
Pin 7
Pin 23
Platform Level DN
Platform Level UP
60" 18ga
60" 18ga
GND
Boom Retract
Boom Extend
48" 18ga
48" 18ga
36" 18ga
Outrigger Retract
Pin 10
48" 18ga
Lift Solenoid
A
B01-09-0092 2 Pin FM Housing
B01-09-0091 FM Term
B01-09-0093 Green Seal
Wht
B
2
1
1
2
1
2
1
2
1
2
1
2
Blk
12"
12"
12"
12"
12"
12"
1
2
12"
1
2
GND
¼” Female Spade Ins
12"
Outrigger Extend
¼” Female Spade Ins
B
A
24
1
C
B
A
C
B
A
C
B
A
Prim
Boom
18-2
40"
Label
A-00716
Rev-
Outrigger Ret Pos
Outrigger Ext Pos
Prop Valve Pos
Prop Valve Neg
Extend Sol Pos
Retract Sol Pos
Rotate CW Pos
Rotate CCW Pos
Plat Level Up
Plat Level DN
B01-09-0114 3 Pos Housing
Cavity Seal
B01-09-0123 3 Pos Housing
Cavity Seal
B01-09-0114 3 Pos Housing
Cavity Seal
A
B01-09-0136 2 Pin Plug
B01-09-0080 Socket Terminal
B01-09-0137 Wedge
B01-09-0080
Socket Terminal
A
A
A
A
A
A
A
A
A
B01-09-0123 3 Pos Housing
B01-09-0110 Male Term
B01-09-0093 Green Seal
B01-09-0114 3 Pos Housing
B01-09-0091FM Term
B01-09-0093 Green Seal
B01-09-0123 3 Pos Housing
B01-09-0110 Male Term
B01-09-0093 Green Seal
2
36" 18ga
Prop Valve Pos
12"
36" 18ga
Prop Valve Neg
Engine Stop
C
12"
Pin 35
52" 18ga
12" 18ga
Throttle
Engine Start
1
Pin 18
52" 18ga
Pin 26
12" 18ga
Pin 25
12" 18ga
Pin 24
A
12" 18ga
B
A
C
B
Ground
Gen Switch
C
Engine Run
12" 18ga
Oil Press Sw
Oil Press Sw (+)
6" 18ga
12" 18ga
6" 18ga
Pin 20
12" 18ga
B
Pin 31
A
Pin 27
Choke
12"
Pin 33
Pin 32
B01-09-0149 Plug-White 35 Pin
B01-09-0146 Female Terminal
Pin 17
Pin 34
Pin 9
Pin 14
Pin 13
B01-09-0092 2 Pin FM Housing
B01-09-0091 FM Term
B01-09-0093 Green Seal
Pin 21
134
3 SCHEMATICS
HAULOTTE GROUP
A-00716 PUMP AND CYLINDER WIRE HARNESS
35
12
HAULOTTE GROUP
3 SCHEMATICS
A-00718 POWER WIRE HARNESS
12ga Red
TXL Or Equivalent
32"
Batt Pos
Pin 1
5/16" Ring Terminal
12ga Black
TXL Or Equivalent
32"
Batt Neg
Pin 2
5/16" Ring Terminal
A-00718
Rev.
Fill Strain Relief with RTV then put on
cable clamp and wipe off excess
Bundle wires in 20" of loom.
Tape both ends if split loom is used
A-00719 OUTRIGGER SWITCH CONTINUOUS ROTATION WIRE HARNESS
All Cables- SJO
Or Equivalent
13' (156")
A
F
A
G
D
Strip to 8"
4"
Boom
Switch NC
¼” Female Spade
G
18-3
B
A
W
E
Boom Down Switches
F
D
F
E
B
W
F
B
C
W
E
A
18-2
B
(120")
D
W
E
C
18-2
F
Driver’s Rear LR
B
(145")
E
E
W
E
F
F
Pass. Front RF
18-2
W
(120")
Splice group of wires
together and seal
F
W
E
E
F
18-2
F
Pass. Rear RR
E
B
F
B
Part Number
Rev
E
F
B
E
W
F
D
E
F
B
E
W
F
3"
B
F
Driver’s Front LF
B
E
W
F
F
B
B
A
B
C
D
E
F
B01-09-0092 2 Pos Female Housing
B01-09-0109 2 Pos Male Housing
B01-09-0129 6 Pos Male Housing
B01-09-0091 Female Terminal
B01-09-0110 Male Terminal
B01-09-0093 Cable Seal
A
F
(145")
B
E
B
B
A
B
B
A
B
B
A
B
B
A
Label all wires
Label
135
HAULOTTE GROUP
3 SCHEMATICS
A-00720 OUTRIGGER COIL CONTINUOUS ROTATION WIRE HARNESS
Cables-SJO
Or Equivalent
Oil Resistant
Strip all wires 3"
Splice group of wires
together and seal
(86")
B
B
W
C
(56")
A
B
B
C
W
C
C
E
D
W
C
F
W
C
3" 18ga Black
Oil Resistant
¼” Female Spade
136
D
18-2
D
C
D
C
D
C
D
C
D
C
B
18-2
A
B
A
A
B
A
A
B
Pass. Front RF
W
(56")
E
C
W
D
B
8" 18 ga Black wire
Plug F with
12010300 Cavity Plug
Driver’s Rear LR
18-2
(86")
B
D
B
D
D
C
W
D
B
A-00720
Rev
Driver’s Front LF
18-2
D
B
Pass. Rear RR
A
A
B
B
W
D
C
A
A
B
C
D
B01-09-0092 2 Pos Female Housing
B01-09-0128 6 Pos Female Housing
B01-09-0091 Female Terminal
B01-09-0093 Cable Seal
3 SCHEMATICS
HAULOTTE GROUP
A-00746 OUTRIGGER COIL AND SWITCH 700° ROTATION WIRE
HARNESS
Boom Switch
NC
8" 18ga BL
¼” Female Spade
A
8"
Pin 27
A
G
Pin 13
Pin 14
Pin 15
Pin 16
Pin 1
Pin 2
24
1
Pin 3
Pin 4
Pin 22
Pin 23
12
¼” Female Spade Ins
8" 18ga BL
Splice group of
wires together
and seal
Splice group of
wires together
and seal
12" 18ga BL
A
Pin 26
Label
Part Number
Rev
Pin 24
A
3" 18ga BL
B
W
A
A
A
A
A
A
A
A
A
18-3
18' (204")
Boom Down Switches
B
G
15' (180")
Driver’s Front LF
4"
W
B
A
B
A
C
D
B
D
A
18-2
B
B
D
D
D
B
W
B
W
Pass. Front RF
Pass. Rear RR
Put in split loom
B
A
15' (180")
Pass. Front RF
B
W
18-2
A
B
W
B
W
13' (156")
Driver’s Rear LR
A
18-2
B
W
C
B
W
13' (156")
Pass. Rear RR
B
A
18-2
B
W
B
W
12" 18 ga
104"
104"
Driver’s Rear LR
134"
134"
Driver’s Front LF
C
18-2
B
A
B
W
B
W
C
18-2
B
A
B
W
B
W
C
18-2
B
A
C
B
W
B
W
A
B
18-2
Strobe Pos
Strobe Neg
B
W
Strobe Pos
Strobe Neg
A B01-09-0146 Female Terminal
B B01-09-014a Plug-Black 35 Pin
C B01-09-0092 2 Pin FM Housing
B01-09-0091 FM Term
B01-09-0093 Green Seal
D B01-09-0109 2 Pin Male Housing
B01-09-0110 Male Term
B01-09-0093 Green Seal
36"
1.5"
Nylon
Sleeve
Split
Loom
Strobe
Light
137
35
HAULOTTE GROUP
3 SCHEMATICS
A-00715 ANALOG WIRE HARNESS – PRIOR TO 2008
Individual
Wire Labels
B01-09-0146
Pump Speed Signal
Pin
1
Amp
770680
¼” FM Spade
Insulated
3' (36") 18 ga Green
Label
Motor Cntrl Enab
Pin
16
3' (36") 18 ga Yellow
Ground
Pin
9
1"
B01-09-0109 2 Pin Housing
B01-09-0110 Male Terminal
B01-09-0093 Wire Seal
B
12" 18 ga Black
Engine Run +
Pin
10
A
12" 18 ga Red
¼” FM Spade
Insulated
B01-09-0152
23 Pin Plug
A-00715
Rev
¼” FM Spade
Insulated
15" Loom
Contactor(+)
Relay NO
¼” FM Spade
Insulated
8" 18ga Red
18" 18ga Black
Relay(-)
¼” FM Spade
Insulated
1
16
18" 18ga Red
Contactor(-)
8" 18ga Black
Relay(+)
10" Loom
Engine
Run
Label
A
B
C
D
B
Splice & Heat
Shrink Seal
A
Level
Sensor
Label
8
23
Level Sensor +24
Pin
8
32" Loom
10" 18 ga Red
8"
Level Sensor GND
Pin
15
All wires
TXL or Equivalent
All Measurements
are +/- 0.250 In
A
8"
B01-09-0127 4 Pin housing
B01-09-0110 Male Terminal
B01-09-0093 Wire Seal
B
Level Sensor X
Pin
22
Motor
Control
Label
A
B
10" 18 ga Black
C
C
18" 18 ga Orange
Pump Speed Signal
Motor Cntrl Enab
D
Level Sensor Y
Pin
23
8" Loom
5" Loom
D
18" 18 ga Brown
Start
Contactor
Label
A-00721 ANALOG WIRE HARNESS – EFFECTIVE 2008
A
Pin
9
12"
Green
Ground
12"
Red
Engine Tach
A
Pin
10
Label
B01-09-0109 2 Pin Housing
B01-09-0110 Male Terminal
B01-09-0093 Wire Seal
B
Part Number
Rev
B01-09-0092 2 pin Housing
Cavity plug
B
A
A
14" Loom
B01-09-0152 23 Pin Black Plug
1K Ohm 1/4W
Resistor
¼” Ring
Terminal
1
16
Pin
16
A
4"
Main Pump
Green
36"
Speed
Yellow
36"
Enable
Pin 5
Pin 12
Red
32"
Black
42"
Pin 1
Pin 8
12
5
11
4
10
3
9
2
8
1
7
10" Loom
Level
Sensor
A
B
C
D
87
Pin
15
Pin
22
Pin
23
A
22"
8"
10"
A
A2
A1
12"
Red
86
Black
85
Red
Level Sensor +24
A
Black
Level Sensor GND
B
Level Sensor X
C
C
D
D
C
18"
Orange
18"
Brown
Level Sensor Y
B
C
85
86
87
Main
Pump
8" Loom
Start
Contactor
A
10"
8"
A
Red
C
22"
A
16" Loom
10" Loom
Splice & Heat
Shrink Seal
Pin
8
Engine
Run
Molex #
39-01-2120
12 Pin Plug
Terminals
A-B01-09-0146 Female Terminal
B-B01-09-0118 Female Terminal
C-¼” Female Spade Terminal
138
6
8
23
A
B
1.5"
Black
BPin
1
Solder Resistor connections
& Heat shrink over wires & Resistor
B01-09-0127 4 Pin Housing
B01-09-0110 Male Terminal
B01-09-0093 Wire Seal
A1
A2
HAULOTTE GROUP
3 SCHEMATICS
A-00948 ANALOG – WIRE HARNESS FOR DRIVE & SET OPTION
A
Pin
9
12"
Green
Ground
B
12"
Red
Engine Tach
A
12"
Black
Brake Switch
B
Brake Switch
A
A
Pin
10
B01-09-0109 2 Pin Housing
B01-09-0110 Male Terminal
B01-09-0093 Wire seal
B01-09-0109 2 Pin Housing
B01-09-0110 Male Terminal
B01-09-0093 Wire seal
A
Pin 19
A
Pin 4
12"
White
1K Ohm 1/4W
Resistor
¼” Ring
Terminal
B01-09-0152
23 Pin Black Plug
Black
B
Speed
Blue
32"
Yellow
14"
Red
45"
Label
Part #
Rev
Aux Pump
4"
A
36"
A
Solder Resistor connections
& Heat shrink over wires & Resistor
1.5"
BPin
20
B01-09-0092 2 Pin Housing
Cavity Seal
B
Enable
Black
6
12
Pin 5
Pin 12
5
11
4
10
Pin 1
3
9
Pin 8
2
8
1
7
14" Loom
Molex #
39-01-2120
12 Pin Plug
1
A
6"
4"
Main Pump
Speed
35"
Yellow
Yellow
Terminals
A-B01-09-0146 Female Terminal
B-B01-09-0118 Female Terminal
C-¼” Female Spade Terminal
29"
Pin 5
Pin 12
Enable
Red
14"
Black
45"
Pin 1
Pin 8
Red
14"
6
12
5
11
4
10
3
9
2
8
1
7
C
Red
Pin
8
A
Pin
15
Pin
22
Pin
23
A
C
Red
14"
22"
Black
85
22"
Red
86
8"
10"
Red
Level Sensor +24
A
8"
10"
Black
Level Sensor GND
B
A1
Level Sensor X
C
C
D
D
A
Orange
18"
Brown
A
Level Sensor Y
B
Brake Engine
Switch Run
C
Aux
Pump
10" Loom
8" Loom
85
86
87
10" Loom
C
A
18"
Main
Pump
2"
19"
Level
Sensor
A
B
C
D
9" Loom
A1
A2
Splice & Heat
Shrink Seal
10" Loom
Molex #
39-01-2120
12 Pin Plug
A2
87
Pin
16
Green
B01-09-0127 4 Pin Housing
B01-09-0110 Male Terminal
B01-09-0093 Wire Seal
Aux
Pump
Main
Pump
8
23
A
B
1.5"
Black
BPin
1
Solder Resistor connections
& Heat shrink over wires & Resistor
Aux
Pump
16
1K Ohm 1/4W
Resistor
¼” Ring
Terminal
Main
Pump
Labels
A1
A2
A1
A2
A-00726 110 VOLTS AC TRAILER TO TOWER WIRE HARNESS
B01-09-0120 Male Terminal
B01-09-0121 Cable Seal
A
Black
B
White
C
Green
Label
80" SJO
Or Equivalent
B01-09-0032 ¼ Female Spade Blue
A-00726
Rev
B01-09-0123 3 Pos Male Housing
139
HAULOTTE GROUP
3 SCHEMATICS
A-00722 110 VOLTS AC TOWER TO PLATFORM WIRE HARNESS
B01-09-0123 3 Pin Male Housing
B01-09-0120Male Terminal
B01-09-0121 Gray cable seal
A
B
C
466" (+/- 2")
14-3 SJO
or Equivalent
Label
B
W
G
Part #
Rev
SJO
B01-01-0194 GFI BOX TO TRAILER WIRE HARNESS
18" 14-3 SJO
Or Equivilant
Label
Part #
RevTrailer
110VAC
B
A
W
B
G
C
B01-09-0123 3 Pin Housing
B01-09-0120 Male Term 12/14ga
B01-09-0121 Wire Seal
B01-01-0195 GFI BOX TO PLATFORM WIRE HARNESS
12" 14-3 SJO
Or Equivilant
140
Label
Part #
RevCage
110VAC
B
A
W
B
G
C
B01-09-0114 3 Pin Housing
B01-09-0119 Female Terminal
B01-09-0121 Wire Seal
3 SCHEMATICS
HAULOTTE GROUP
A-03608 TRAILER LIGHTS WIRE HARNESS (CE)
1
7
2
3
Pin 3
Pin 2
Pin 1
Green
White
Blue
White w/Bl
UK & Europe Trailer Plug
Auto Warehouse (autow.co.uk)
MP24 7 Pin
Metal Plug
Pin 4
Red w/Bl
12"
A
A
Splice & Heat
Shrink Seal
Red w/Bl
Wires
White
Black
A
20"
20"
Bike Bar Light
Bike Bar Light
6
5
4
Pin 5
Splice & Heat
Shrink Seal
Wires
A
288"
Strip jacket 2"
Label
54" 18-2
A
A
Black
Splice & Heat
Shrink Seal
Red w/Bl
Wires
White
54" 18-2
Label
24"
24"
A
Heat Shrink
Wire Put Each End of
in Sleeve
Sleeve
Strip jacket 2"
66"
Black
White
Black
White
Red
Black
Black
White
Red w/Bl
Strip 6" of jacket
to access wires
12"
126"
Black
White
Black
White
Pin 6
Pin 7
Orange
18-8 SOOW
Or Equivalent
Extra
A-03608
Rev.
Jacket must be tightened
under Strain Relief
Label
62"
All Single Wires
18ga (+/- .25")
TXL or Equivalent
Unless Otherwise Listed
18-2 – SJO or Equivalent
Black
White
Black
White
Black
Red
Red w/Bl
Green
White
Blue
White w/Bl
Pin 8
Pin 7
Pin 6
Pin 5
Pin 4
Pin 3
Pin 2
Pin 1
Strip wires 2"
Orange
B01-09-0075 8 Pos plug
B01-09-0076 Wedge
B01-09-0100 Terminal
2"
141
142
4
7
3
2
Label
Part #
Rev.
Jacket must be tightened
under Strain Relief
5
6
222"
48"
Strip 6" of jacket to access wires
Measurements are to center
18-8 SOOW
Or Equivalent
Extra Orange
Pin 7 Black
Pin 6 Red/Bl
Pin 5 Blue
Pin 4 Green
Pin 3 White
Pin 2 Red
Pin 1 White w/Bl
UK & Europe Trailer Plug
Auto Warehouse (autow.co.uk)
MP24 7 Pin
Metal Plug
White
Black
Blue
Red
24"
W
1
W
Bl
W
Bl
R
Blue
24"
24"
6"
276"
Pin 7
Pin 8
Orange
Pin 6
Red/Bl
Black
Pin 5
Black
Strip wires 4"
Then use heat shrink sleeve to
cover wires upto plug
2"
2"
Pin 4
2"
Pin 3
Green
Blue
Black
Pin 2
Pin 1
White w/Bl
White
2"
White
36"
B01-09-0075 8 Pin
Receptacle
B01-09-0076 Wedge
B01-09-0100 Pin Terminal
Black
32"
Braided Loom
Seal each end
with Heat shrink
B01-09-0109 2 Pin Housing
B01-09-0110 Male Terminal
B01-09-0093 Green Seal
HAULOTTE GROUP
3 SCHEMATICS
A-03692 TAIL LIGHT REAR WIRE HARNESS (AUSTRALIA)
3 SCHEMATICS
HAULOTTE GROUP
A-03609 TAIL LIGHT TO TOWER WIRE HARNESS (CE & AUSTRALIA)
B01-09-0075 Plug 8 Position
B01-09-0076 Wedge
B01-09-0080 Socket Terminal
Pin 5
Pin 4
Pin 3
Pin 2
Pin 1
Black
Red
Red/Bl
Green
White
Blue
White/Bl
Wire
Color
72"
25"
72"
68"
25"
25"
68"
Wire
Length
Part #
Rev
Label
Pin 6
Plug
Pin 7
Pin 8
½”
Label
Control Side
Tail Light
Nylon Sleeve
Sealed with Heat Shrink on all ends
35"
Pump Side
Tail Light
Label
All Wire
18ga (+/- .25")
TXL or Equivalent
Unless Otherwise Listed
26"
26"
Heat
Shrink
All Splices to Be Heat
Shrink Sealed
5"
10"
10"
10"
10"
5"
10"
10"
10"
10"
W/Bl
Blue
White
Red
Black
Wire
Color
Label
GND
FOG
4"
Blue
LH TL
Brake
White
LH IND
Length of wire outside of Nylon
Sleeve/Heat shrink
Green
Blue
White
Red/Bl
Red
W/BL
47"
47"
Red
Black
Control Side
Tail Light
Blue
FOG
Pump Side
Tail Light
47"
GND
Red
Red/Bl
4"
White
Brake
RH TL
Green
47"
RH IND
47"
B01-09-0032
¼” Female Spade
B01-09-0032
¼” Female Spade
47"
143
HAULOTTE GROUP
3 SCHEMATICS
A-03644 SWITCH ASSEMBLY – N/O (CE & AUSTRALIA)
B01-09-0092 2 Pin Female Connector
Strip 1"
A
Blue
B
Brown
Cut Wire 8"
A-03627
Wire Harness
B01-09-0091 Female Terminal
B01-09-0093 wire Seal
Brown & Blue
Black & Black/Wh
NO
NC
A-03631
Switch Body
A-03632
Switch Head
A-03647 SWITCH ASSEMBLY – N/C (CE & AUSTRALIA)
B01-09-0109 2 Pin Male Connector
Strip 1"
A
B
Cut Wire 8"
Black/W
black
A-03627
Wire Harness
B01-09-0110 Male Terminal
B01-09-0093 Wire Seal
Brown & Blue
Black & Black/Wh
NO
NC
A-03631
Switch Body
A-03632
Switch Head
A-00944 WIRE ASSEMBLY – 100 VOLT 700 ROTATION (CE & AUSTRALIA)
A
W
Label
B
B
Part #
Rev
C
G
B01-09-0114 3 Pos Housing
B01-09-0121 Cable Seal
B01-09-0119 Female Terminal
144
120" 14-3 SJO
Or Equivalent
B01-09-0032 ¼ Female Spade Blue
HAULOTTE GROUP
3 SCHEMATICS
B01-01-0188 WIRE ASSEMBLY – FUSE (CE)
8" - 12" overall Length
Fuse
B01-09-0001
Ring Terminal
B01-09-0036
¼” Female Spade
12ga Wire
5 Amp Fuse
B01-10-0352 WIRE ASSEMBLY CHARGER TO GFI
18"
B01-10-0352
Rev.
SO cable or
Equivalent
Label
Current/Voltage Rating
10amp/125/250VAC
B01-10-0348 IEC TO GFI - CONTINENTAL EUROPE
18"
B01-10-0348
Rev.
SO cable or
Equivalent
Continental
Europe
Label
Current/Voltage Rating
15amp/125/250VAC
B01-10-0382 IEC TO GFI – UNITED KINGDOM
18"
Part #
Rev.
SO cable or
Equivalent
Label
Current/Voltage Rating
13amp/125/250VAC
UK Power
Cord
13amp Fused
Male End
145
HAULOTTE GROUP
3 SCHEMATICS
A-03691 220 VOLTS AC TRAILER TO TOWER WIRE HARNESS
Label
Part Number
Rev-
6"
156" 14-3 SJO or Equivalent
A-03690 220 VOLTS AC TOWER TO PLATFORM WIRE HARNESS
Label
Part Number
Rev-
3"
6"
146
474" 14-3 SJO or Equivalent
HAULOTTE GROUP
3 SCHEMATICS
A-00272 BATTERY LAYOUT
-
+
-
+
3
+
3
-
+
-
A-02272 Kit
Item #
2
1
1
+
16
5
2
10
+
-
4
3
Motor
Controller
16
17
5
8
6
15
6
4
9
B+
A
7
E
A2
2
D1
8
E1
12
9
B-
13
Motor
10
11
11
7
14
Item No.
Gauge
Length
Color
End
End
Qty.
1
2
3
4
5
6
7
8
9
10
11
2 gauge
2 gauge
2 gauge
2 gauge
2 gauge
2 gauge
2 gauge
2 gauge
2 gauge
2 gauge
2 gauge
30"
45"
8"
22"
24"
48"
22"
48"
45"
19"
13"
Red
Black
Black
Black
Red
Black
Red
Red
Black
Black
Red
5/16 Ring
5/16 Ring
5/16 Ring
5/16 Ring
5/16 Ring
5/16 Ring
5/16 Ring
5/16 Ring
5/16 Ring
5/16 Ring
5/16 Ring
SBC Lug
5/16 Ring
5/16 Ring
SBC Lug
SBC Lug
SBC Lug
5/16 Ring
5/16 Ring
5/16 Ring
5/16 Ring
5/16 Ring
1
1
2
1
1
1
1
1
1
1
1
ITEM NO.
12
13
14
15
16
17
PART NUMBER
B01-10-0330
B01-10-0331
B01-06-0058
A-00297
B01-09-0131
B01-09-0132
DESCRIPTION
Fuse, 200 Amp
Fuse Holder, 200 Amp
Contactor, 24 Volt DC
Motor Controller
SBC Plug Connector
A-Frame Handle
QTY.
1
1
1
1
1
1
147
HAULOTTE GROUP
3 SCHEMATICS
A-00943 BATTERY LAYOUT FOR DRIVE & SET OPTION
-
+
-
+
3
+
3
-
+
-
2
1
4
+
-
+
-
10
A-02272 Kit
A
D4
B+
Motor
Controller
1
B-
6
5
D6
D1
Item #
D5
2
E
A2
D2
D1
3
E1
4
Aux
Motor
Pump
200 AMP
Fuse
Contactor
24VDC 100AMP
B01-06-0058
200 AMP
Fuse
2
5
6
7
D3
8
8
9
B+
A
11
9
10
Motor
Controller
11
A-00943 Kit
BE
A2
2
D1
D1
E1
Main
Pump
Motor
7
D2
D3
D4
Contactor
24VDC 100AMP
B01-06-0058
D5
D6
A-00943 BATTERY LAYOUT - DRIVE AND SET
FOR ITEMS 1-11 SEE A-00272 BATTERY LAYOUT PAGE
Item No.
Gauge
Length
Color
End
End
Qty.
D1
D2
D3
D4
D5
D6
2 gauge
2 gauge
2 gauge
2 gauge
2 gauge
2 gauge
6"
30"
13"
40"
40"
20"
Red
Red
Black
Red
Black
Red
5/16 Lug
5/16 Lug
5/16 Lug
5/16 Lug
5/16 Lug
5/16 Lug
5/16 Lug
5/16 Lug
5/16 Lug
5/16 Lug
5/16 Lug
5/16 Lug
1
1
1
1
1
1
PART NUMBER
B01-10-0330
B01-10-0331
B01-06-0058
A-00297
B01-09-0131
B01-09-0132
148
DESCRIPTION
Fuse, 200 Amp
Fuse Holder, 200 Amp
Contactor, 24 Volt DC
Motor Controller
SBC Plug Connector
A-Frame Handle
QTY.
2
2
2
2
1
1
HAULOTTE GROUP
3 SCHEMATICS
A-00700 AIR LINE TO PLATFORM
HOSE
#
Bil-Jax Part #
QTY
LENGTH
HOSE
SIZE
FITTING
END 1
FITTING
END 2
1
B09-00-0024
1
490"
6
#6 FMJIC STR
#6 FMJIC STR
2
B09-00-0046
1
142"
6
#6 FMJIC STR
#6 FMJIC STR
HOSE LABEL HOSE LABEL
END 1
END 2
A-00700 AIR LINE 3632T
BOOMS
A-00700 AIR LINE 3632T
TRAILER
TAPE
COLOR
NONE
NONE
AIR LINE FITTING KIT
B#
QTY
DESCRIPTION
N/A
2
#6MJIC BULK-#4MNPT (With Jam Nut)
N/A
1
#4 INDUSTRIAL INTERCHANGE QD NIPPLE(Male) W/ #4FMNPT
N/A
1
#4 INDUSTRIAL INTERCHANGE 20 SERIES QD COUPLER(Female) W/ #4FMNPT
N/A
1
#6MJIC-#6MJIC STR Nip
Air Line
Minimum PSI Rating: 300 PSI
Burst: 4:1
Temp Range: -40F - +212F
Min Bend Radius:
#6 - 4"
Measurement from Fitting end to Fitting end
A-00701 WATER LINE TO PLATFORM
HOSE
#
B#
QTY
VENDOR PART #
LENGTH
1
B09-00-0044
1
6PW4000-KW-6FJ
142"
2
B09-00-0031
1
6PW4000-KW-6FJ
490"
HOSE LABEL
HOSE LABEL
END 1
END 2
A-00701 WATER LINE 3632T
TRAILER
A-00701 WATER LINE 3632T
Boom
B#
QTY
VENDOR PART #
DESCRIPTION
N/A
2
6-6WFTX-WLN-S
#6MJIC BULK-#6MNPT
N/A
1
BST-3
#6 ST SERIES QD
COUPLER W/ #6FMNPT
N/A
1
ST-N3
#6 ST SERIES QD
NIPPLE W/ #6FMNPT
B09-00-0055
1
#6 MJIC-#6 MJIC 37 STR
HOSE TYPE F
Water Hose
Measurement from Fitting end to Fitting end
Water Line
Minimum PSI Rating: 4000 PSI
Burst: 4:1
Meet or Exceed ISO 11237
Type: SAE 100R17
Temp Range: -40F - +212F
Fluid Temp: +250F
Min Bend Radius:
#6 - 2.5"
149
150
TP2
TP3
TP1
7
6
1
11
2.0CC
12
C6
15
ORA
Hydraulic Swivel
4
39
Left
Front
5
2
11
M
12
C7
C6A
24
24A
27
ORB
25
3
13
14
26
C1
8
17
9
C8
27
25
10
14
18
C9
SMA
3000 psi
24
24A
800 psi
Right
Front
23
19
16
14
C10
SMB
38
Left
Rear
.5 gpm
SMBK
80cc
26
C2
Outrigger Cylinders
3.0"
Bore
1.5""
Rod
12.625"
Stroke
TP2
T
TP3
24
24A
12
C11
27
20
25
ECA
26
C3
12
C12
20
ECB
Right
Rear
24
24A
27
C13
14
Set at
3000psi
22
PRA
25
26
C4
21
BCB
Set at
2500psi
Set at
1500psi
C14
14
Set at
3000psi
22
PRB BCA
30
29
32
32A
Set at
3000psi
Pump Assembly
A-00254HS
Set at
3000psi
33
31
31A
28
28A
33
Slave Cylinder
1.5"
Bore
1.0"
Rod
9.0"
Stroke
Extension Cylinder
2.25"
Bore
1.5"
Rod
161.0"
Stroke
Master Cylinder
1.5"
Bore
1.0"
Rod
9.0"
Stroke
C5
36
35
34
34A
27
37
4000psi
Lift Cylinder
3.0"
Bore
1.75"
Rod
27.625"
Stroke
HAULOTTE GROUP
3 SCHEMATICS
HYDRAULIC SCHEMATIC
HAULOTTE GROUP
3 SCHEMATICS
HYDRAULIC SCHEMATIC
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24A
25
26
27
28
28A
29
30
31
31A
32
32A
33
34
34A
35
36
37
38
39
PART NUMBER
B02-15-0470
B02-15-0471
B02-15-0472
B02-14-0091
B02-15-0480
B02-15-0501
B02-00-0070
B02-14-0094L
B02-14-0095
B02-14-0111
B02-14-0109
B02-14-0113
B02-14-0089
B02-14-0112
B02-14-0110
B02-14-0099
B02-14-0097
B02-14-0114
B02-14-0098
B02-14-0108
B02-14-0101
B02-14-0100
B02-15-0513
A-00138
B02-13-0129
B02-04-0118
B01-08-0022
B02-14-0087
A-00550
B02-13-0132
B02-04-0106
B02-04-0105
A-00553
B02-13-0131
A-00552
B02-13-0130
B02-04-0095
A-00551
B02-13-0128
B02-04-0101
B01-08-0019A
B02-04-0109
B02-06-0018
A-00257
DESCRIPTION
Pump - Gear 2.0cc / Rev
Motor, 24 Volt DC 3KW 3300 rpm
Pump, Hand .5cc / Pump
Valve, Check
Strainer, Suction
Filter & Housing
Filter, Replacement
Valve, Prop
Coil, Prop
Valve, Relief - Set at 3000 psi
Valve, Outrigger - Pump
Coil 20 Volt DC
Valve, Check - Outrigger - Pump
Coil 20 Volt DC
Valve, Check - PO
Valve, Cart - Rotate
Valve, Relief 800 psi - Rotate
Valve, Flow Control
Valve, Shuttle
Valve, Cart - Extend Cylinder
Valve, Cart - Basket Level
Valve, Counter Balance
Reservoir, 4.3 Gallon Capacity Useable
Cylinder, Outrigger
Seal Kit, For A-00138
Valve, Double Check
Coil, 20 Volt DC
Orifice disc, .037
Cylinder, Extension
Seal Kit, A-00550
Valve, Counter Balance - CBCA-LHN
Valve, Counter Balance - CABG-LGN
Cylinder, Slave
Seal Kit, For A-00553
Cylinder, Master
Seal Kit, For A-00552
Valve, Counter Balance - CABG-LHN
Cylinder, Lift
Seal Kit, For A-00551
Valve, Double Check
Coil, 20 Volt DC
Relief, Thermal - Set at 4000 psi
Slew Drive, 80CC
Hydraulic Swivel-Only on Machines with 360°Continueous Rotation
151
152
TP2
T
TP3
2.0CC
54
54B
54A
Drive & Set Manifold
A-00928
T
P2
P1
3000psi
49
C20
40
41
B1
43
42B
42A
46
49
C21
51A
51
45A
49
C22
44
45B
LR
Brake Cylinder
1.0"
Bore
0.5"
Rod
0.5"
Stroke
M2A
121cc
C23
C24
121cc
47A
M2B
49
48
49
50
C26
M1A
47B
M1B
52A
53
52
52A
53
Drive Cylinder
1.25"
Bore
.75"
Rod
1.5"
Stroke
52
Drive Cylinder
1.25"
Bore
.75"
Rod
1.5"
Stroke
49
C25
HAULOTTE GROUP
3 SCHEMATICS
HYDRAULIC SCHEMATIC FOR DRIVE & SET OPTION
M
HAULOTTE GROUP
3 SCHEMATICS
HYDRAULIC SCHEMATIC FOR DRIVE & SET OPTION
ITEM NO.
40
41
42A & 42B
43
44
45A & 45B
46
47A & 47B
48
49
50
51
51A
52
52A
53
54
54A
54B
PART NUMBER
B02-15-0515
B02-15-0516
B02-14-0092
B02-15-0518
B02-15-0519
B02-15-0520
B02-15-0521
B02-15-0522
B02-15-0523
B02-15-0525
B02-15-0524
A-00930
B02-13-0157
A-00906
B02-13-0153
A-00915
A-00235
B02-15-0529
B02-15-0528
DESCRIPTION
Valve, Pressure Relief - 3000 PSI
Valve, Cart NC
Valve, Check
Valve, Cart NO
Valve, Flow Control
Valve, Check
Orifice, 1.0 mm
Valve, Directional
Valve, Prop NO
Coil, 20 Volt DC Deutsch Connector
Coil, 20 Volt DC Deutsch Connector - Prop valve
Cylinder, Brake Release
Seal Kit, For A-00930
Cylinder, Drive and Set
Seal Kit, For A-00906
Motor, Hydraulic - 121cc
Auxiliary Pump
Pump, Gear - 2.0cc / Rev
Motor, 24 Volt DC - 3KW - 3300 rpm
153
HAULOTTE GROUP
3 SCHEMATICS
A-00182 HYDRAULIC HOSE LAYOUT – TRAILER 360° CONTINUOUS
ROTATION
EX
T
T
RE
RE
T
T
EX
12
12
1
RET
8
6
4
2
1
2
1
12
11
EXT
7
RE
T
EX
T
2
5
1
R
12
13
2
11
3
EX
T
12
ET
1
1
Outrigger
2 Swivel
2
9
Hydraulic
Swivel
10
12
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
154
PART NUMBER
B02-01-0213
B02-01-0214
B02-01-0215
B02-01-0216
B02-01-0217
B02-01-0218
B02-01-0219
B02-01-0220
B02-01-0273
B02-01-0272
B02-01-0258
B02-01-0259
B02-01-0264
DESCRIPTION
# 4 x 28” Hydraulic Hose
# 4 x 28” Hydraulic Hose
# 6 x 56” Hydraulic Hose
# 6 x 56” Hydraulic Hose
# 6 x 16” Hydraulic Hose
# 6 x 16” Hydraulic Hose
# 6 x 28” Hydraulic Hose
# 6 x 28” Hydraulic Hose
# 6 x 18” Hydraulic Hose
# 6 x 18” Hydraulic Hose
# 6 MORFS TEE
# 6 MORFS - # 6 MORB STRAIGHT
# 6 MORFS - # 6 MORB 45°
QTY.
4
4
1
1
1
1
1
1
1
1
6
11
1
HAULOTTE GROUP
3 SCHEMATICS
A-03182 HYDRAULIC HOSE LAYOUT - TRAILER 700° ROTATION
1
RET
6
4
2
8
1
7
EX
T
2
9
EXT
5
R
ET
10
ITEM NO.
1
2
3
4
5
6
7
8
9
10
EX
T
T
RE
RE
T
T
EX
10
10
PART NUMBER
B02-01-0213
B02-01-0214
B02-01-0215
B02-01-0216
B02-01-0219
B02-01-0220
B02-01-0327
B02-01-0328
B02-01-0258
B02-01-0259
2
1
2
9
3
1
R
10
EX
T
ET
DESCRIPTION
# 4 x 28” Hydraulic Hose
# 4 x 28” Hydraulic Hose
# 6 x 56” Hydraulic Hose
# 6 x 56” Hydraulic Hose
# 6 x 28” Hydraulic Hose
# 6 x 28” Hydraulic Hose
# 6 x 46” Hydraulic Hose
# 6 x 46” Hydraulic Hose
# 6 MORFS TEE
# 6 MORFS - # 6 MORB STRAIGHT
QTY.
4
4
1
1
1
1
1
1
6
11
155
156
PRB
45
BCB
A
45
A
A
45
ECB
A
G
E
ORB
BCA
SMB
SMA
TP1
RET
45
2
EXT
ECA
ORA
45
A
45
1
E
F
Master
Basket Level
PRA
A
A
45
9
10
45
B
B
A
3
4
EXT
RET
5
6
B
B
RET
EXT
8
7
J I
D
D
Bottom
Port
Top Port
13
H
Rotation
Kinematics
Slew Drive
B
B
RET
EXT
Telescopic
Lift
Slave
Basket Level
RET
EXT
C
C
11
12
HAULOTTE GROUP
3 SCHEMATICS
A-00269 HYDRAULIC HOSE LAYOUT – BOOM
HAULOTTE GROUP
3 SCHEMATICS
HYDRAULIC HOSE LAYOUT – BOOM
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
A-00269 HYDRAULIC HOSE KIT- BOOM - HOSES
PART NUMBER DESCRIPTION
B02-01-0274
# 4 x 52” Hydraulic Hose
B02-01-0275
# 4 x 42” Hydraulic Hose
B02-01-0276
# 6 x 66” Hydraulic Hose
B02-01-0277
# 6 x 66” Hydraulic Hose
B02-01-0278
# 4 x 48” Hydraulic Hose
B02-01-0279
# 4 x 48” Hydraulic Hose
B02-01-0280
# 4 x 36” Hydraulic Hose
B02-01-0281
# 4 x 36” Hydraulic Hose
B02-01-0233
# 4 x 419” Hydraulic Hose
B02-01-0232
# 4 x 427” Hydraulic Hose
B02-01-0234
# 4 x 20” Hydraulic Hose
B02-01-0235
# 4 x 20” Hydraulic Hose
B02-01-0204
# 2 x 32” Hydraulic Hose
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
ITEM NO.
A
B
C
D
E
F
G
H
I
J
A-00269F HYDRAULIC HOSE KIT- BOOM - FITTINGS
PART NUMBER DESCRIPTION
B02-02-0264
# 6 MORFS - # 6MORB 45°
B02-02-0259
# 6 MORFS - # 6 MORB STRAIGHT
B02-02-0237
# 4 MORFS - # 6 MORB STRAIGHT
B02-02-0262
# 8 MORFS - # 10 MORB 45°
B02-02-0229
# 4 MORFS - # 6 MORB 90°
B02-02-0270
# 6 MORFS - # 6 MORB - # 6 MORFS TEE
B02-02-0242
Quick Coupler, Male - # 4 MORB
B02-02-0196
1/8” MNPT - 1/8” FMNPT 90°
B02-00-0082
Hex Nut with Nylon Insert, #2
B02-00-0081
Zerk Grease
QTY.
8
6
2
2
2
1
1
1
1
1
157
HAULOTTE GROUP
3 SCHEMATICS
A-00928 MANIFOLD FOR DRIVE & SET OPTION
B1
LR
M2A
M2B
M1A
M1B
46
45B
42A
49
C22
47A
49
C23
49
C24
47B
P1
41
45A
49
C20
42B
P2
C21
3000psi
C26
40
43
T
44
49
48
50
C26
C21
C20
C23
C25
C22
C24
158
49
C25
HAULOTTE GROUP
3 SCHEMATICS
A-00928 MANIFOLD FOR DRIVE & SET OPTION
50
49
41
47A
49
ITEM NO.
40
41
42A & 42B
43
44
45A & 45B
46
47A & 47B
48
49
50
PART NUMBER
B02-15-0515
B02-15-0516
B02-14-0092
B02-15-0518
B02-15-0519
B02-15-0520
B02-15-0521
B02-15-0522
B02-15-0523
B02-15-0525
B02-15-0524
48
40
47B
42A
49
44
42B
45A
45B
43
46
49
DESCRIPTION
Valve, Pressure Relief - 3000 PSI
Valve, Cart NC
Valve, Check
Valve, Cart NO
Valve, Flow Control
Valve, Check
Orifice, 1.0 mm
Valve, Directional
Valve, Prop NO
Coil, 20 Volt DC Deutsch Connector
Coil, 20 Volt DC Deutsch Connector - Prop valve
159
160
Banjo
Bolt
ORB
SMB
SMA
A
TP3
TP2
C
3
E
A
Driver
P2
A
P1
6
A
7
M1B
A
M1A
Drivers
Side
5
M2B
M2A
4
9B
T
T
F
B
B1
B
10
D
B
LR
A
9A
H
T
P
G
B
T
8
1
2
Pass
Side
10
E
C
20
Pass
E
Brake
Aux
Pump
C
22
C
23
Coil Wiring
C
24
C
25
C
26
C
21
HAULOTTE GROUP
3 SCHEMATICS
A-00938 HYDRAULIC HOSE LAYOUT FOR DRIVE & SET OPTION
HAULOTTE GROUP
3 SCHEMATICS
A-00938 HYDRAULIC HOSE LAYOUT FOR DRIVE & SET OPTION
ITEM NO.
1
2
3
4
5
6
7
8
9A
9B
10
A
B
C
D
E
F
G
H
PART NUMBER
B02-01-0353
B02-01-0347
B02-01-0348
B02-01-0370
B02-01-0355
B02-01-0356
B02-01-0357
B02-01-0358
B02-01-0416
B02-01-0417
B02-01-0373
B02-02-0259
B02-02-0285
B02-02-0260
B02-02-0287
B02-02-0288
B02-02-0289
B02-02-0301
B02-02-0302
DESCRIPTION
# 8 x 28” Hydraulic Hose
# 6 x 80” Hydraulic Hose
# 6 x 90” Hydraulic Hose
# 6 x 90” Hydraulic Hose
# 6 x 69” Hydraulic Hose
# 6 x 69” Hydraulic Hose
# 6 x 26” Hydraulic Hose
# 6 x 26” Hydraulic Hose
# 4 x 16” Hydraulic Hose
# 4 x 73” Hydraulic Hose
# 4 x 30” Hydraulic Hose
# 6 MORFS - # 6 MORB STRAIGHT
# 6 MORFS - # 10 MORB 90°
# 6 MORFS - # 6 MORB 90°
# 4 MORFS - # 4 MORB STRAIGHT
# 4 MORFS - # 4 MORB 90°
# 4 MORFS - # 4 MORFS - # 4 MORFS TEE
M14 - # 6 MORFS 90°
M18 - # 8 MORFS 90°
QTY.
1
1
1
1
1
1
1
1
1
1
1
8
4
2
2
3
1
1
1
161
Boom
Switch NC
8"
24
1
8" 18ga BL
G
B
W
A
A
A
A
A
A
A
35
12
A
A
18' (204")
G
15' (180")
Driver’s Front LF
W
18-2
15' (180")
Pass. Front RF
B
B
W
18-2
13' (156")
Driver’s Rear LR
Boom Down Switches
B
W
18-2
13' (156")
Pass. Rear RR
18-3
B
W
18-2
4"
B
W
B
W
B
W
B
W
C31
F
E
F
E
B
A
B
A
C
B
A
B
A
B
A
B
A
B
A
A
B
W
B
W
A
B
Pass. Front RF
B
W
GND
A
B
A
B
B
Driver’s Rear LR
B
W
Blue/W
Strobe Pos
Strobe Neg
Pass. Rear RR
Driver’s Front LF
B
W
104"
134"
134"
18-2
18-2
B
W
B
W
18-2
104"
18ga x 12" (+/- .25")
TXL or Equivalent
Label each wire
Both ends
C20
A
18-2
B
W
B
W
Strobe Pos
Strobe Neg
18ga x 12" (+/- .25")
TXL or Equivalent
Pin 22
Pin 23
Pin 4
Pin 3
Pin 2
Pin 1
Pin 16
Pin 15
Pin 14
Pin 13
Pin 27 A
Splice group of
wires together
and seal
Splice group of
wires together
and seal
8" 18ga BL
¼” Female Spade
Amp FM Conn
770520-1
Pin 26
A-00939
Rev-
B
12" 18ga BL
Wire Color
F
E
E
C24
A
B
C25
B
C
Blue
GND
A
C21
White/B
C26(+)
B
White
Black
C
A
C
D
Red/B
C26(-)
B
D
C23
Green/B
C27
C
C22
Orange/B
C28
D
Red
Blue/B
C30
C29
Black/W
F
Red/W
H
Green/W
Green
Orange
¼” Female Spade Ins
Insert all contacts into
Designated Locations of
AMP Housing
Pin 24
Amp FM Conn
770520-1
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
3" 18ga BL
Pin 6
Pin 7
Pin 8
Pin 9
Pin 10
Pin 11
Pin 12
Pin 33
Pin 34
Pin 17
Pin 18
Pin 19
Pin 20
Pin 21
Pin 35
G
D
D
D
D
C
C
C
C
C
A B01-09-0146 Female Terminal
B B01-09-014a Plug-Black 35 Pin
C
D
E
F
G
B01-09-0092 2 Pin FM Housing
B01-09-0091 FM Terminal
B01-09-0093 Green Seal
B01-09-0109 2 Pin Male Housing
B01-09-0110 Male Terminal
B01-09-0093 Green Seal
B01-09-0128 6 Pin Female Housing
B01-09-0091 Female Terminal
B01-09-0093 Green Seal
B01-09-0114 3 Pin Female Housing
B01-09-0091 Female Terminal
B01-09-0093 Green Seal
B01-09-0129 6 Pin Male Housing
B01-09-0110 Female Terminal
B01-09-0093 Green Seal
Cavity Plug
10"
Split
Loom
10"
Split
Loom
H B01-09-0128 6 Pin Female Housing
1"
Put all splices
in sleeve & wire
tie sleeve
36"
1.5"
Nylon
Sleeve
Outrigger Coil
& Switches
162
3 SCHEMATICS
HAULOTTE GROUP
A-00939 OUTRIGGER COIL TO SWITCHES FOR DRIVE & SET OPTION
HAULOTTE GROUP
3 SCHEMATICS
A-00947 MANIFOLD HARNESS FOR DRIVE & SET OPTION
B01-09-0080 Socket Terminal
Label Wires
Both Ends
B01-09-0129 6 Pin Plug
B01-09-0110 Male Terminal
B01-09-0093Wire Seal
Green
A
C20
Orange
B
C21
White
C
C22
Green
D
C23
Red
E
C24
Blue
F
C25
White/B
A
Black
B
GND
C26(+)
C
C26(-)
Green/B
78" 9 Cond 18ga Wire
SOOW or Equivalent
Red/B
B01-09-0136 2 Pin Plug
B01-09-0137 W2S Wedge
1
C22
2
Red
C23
1
Blue
C24
1
2
2
Black
GND
Part Number
Rev-
Label
B01-09-0123 3 Pin Plug
B01-09-0110 Male Terminal
B01-09-0093 Wire Seal
Wires
Connected
& Sealed
Wire Color
White/B
1
C25
2
C20
Orange
Stripe all wire to 12"
1
2
1
White
C21
Red/B
C26(+)
1
Green/B
C26(-)
2
Wire Color
Label
2
A-00946 BRAKE SWITCH HARNESS FOR DRIVE & SET OPTION
B01-09-0092 2 Pin FM Housing
B01-09-0091 FM Terminal
B01-09-0093 Green Seal
B01-09-0109 2 Pin Male Housing
B01-09-0110 Male Terminal
B01-09-0093 Green Seal
19' 18-2 SJO or Equivalent
B
Brake Switch
B
B
W
A
Brake Switch
W
Label Both ends
163
HAULOTTE GROUP
164
3 SCHEMATICS
HAULOTTE GROUP
4 OPTIONAL EQUIPMENT
4 OPTIONAL EQUIPMENT
IC ENGINE / GENERATOR - COVER AND TRAY ASSEMBLY ...................................................... 166
IC ENGINE / GENERATOR - MOTOR MOUNT ASSEMBLY .......................................................... 168
IC ENGINE / GENERATOR - AC POWER HOOK-UP ASSEMBLY ................................................. 102
MANUAL PLATFORM ROTATE ASSEMBLY .................................................................................. 170
MATERIAL LIFT ASSEMBLY .......................................................................................................... 172
SWIVEL WITH 360° ROTATION ..................................................................................................... 174
165
HAULOTTE GROUP
4 OPTIONAL EQUIPMENT
IC ENGINE / GENERATOR - COVER AND TRAY ASSEMBLY
10
4
13
3
9
12
14
6
11
5
7
1
8
15
16
2
17
24
23
22
25
36
18
21
37
32
35A
19
1
20
27
26
38
29
35B
30
31
28
39
33
166
34
HAULOTTE GROUP
4 OPTIONAL EQUIPMENT
IC ENGINE / GENERATOR - COVER AND TRAY ASSEMBLY
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
35A
35B
35C
35D
34E
35F
36
37
38
39
PART NUMBER
A-01425
0096-0014
A-01428
A-01434
B02-02-0291
B02-04-0116
B02-00-0063
B20-00-0021
A-01437
0096-0068
0096-0041
A-01405
0096-0010
0096-0067
A-01407
A-00406
A-01406
A-01410
A-01421
0096-0092
0096-0041
B02-02-0181
B02-01-0001
B02-02-0182
A-01420
0096-0016
0096-0041
B01-06-0053
0096-0125
0096-0126
A-00419
0096-0017
0096-0041
0096-0047
A-01408
A-00410A
A-00410
B00-00-0170
B01-09-0092
B01-09-0091
B01-09-0093
B39-00-0020
0090-0144
0096-0074
0096-0073
DESCRIPTION
Cover
Screw, Hex Head Cap - M10 x 20
Gas Tank, Steel
Filler Cap, Vented - for Steel Tank
Fitting, 90° # 4 MNPT - # 4 FMNPT - Brass
Valve Ball, 1/4 HB x 1/4 MBV
Hose Clamp, #4
Fuel Line-1/4 Inch
Pad, Cover
Screw, Flat Head Socket Cap - 10 x 45
Hex Nut with Nylon Insert - M10
Air Filter Cover
Screw, Hex Head Cap - M8 x 20
Nut -Clip - M8
Motor, 9 HP Tapered Shaft
Generator, 3600 rpm - 60 Hz
Generator Cap
Tray
Pad
Screw, Flat Head Socket Cap - M10 x 30
Hex Nut with Nylon Insert - M10
Fitting, Engine Oil Drain - Not Shown
Hose, Hydraulic - # 4 x 15.0 inch #4NPTM
Fitting, Cap - Hex # 4 NPT
Bracket
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert - M10
Relay, 24 VDC 20 Amp
Screw, Hex Head Cap - M5 x 16
Hex Nut with Nylon Insert - M5
Mount, Solenoid
Screw, Hex Head Cap - M10 x 30
Hex Nut with Nylon Insert - M10
Washer, Nylon - M10
Solenoid Bracket
Solenoid Assembly, 24Volt
Solenoid, 24Volt - Continuous Duty
Wire Casing - Not Shown
Connector Assembly, 2 Female - Not Shown
Terminal, Female - 16/18 Gauge - Not Shown
Seal, Wire - 16/18 Gauge - Green - Not Shown
Spring, Tension
Pin, Cotter - 3/32 x 3/4
Screw, Hex Head Cap - M4 x 20
Hex Nut with Nylon Insert - M4
QTY.
1
8
1
1
1
1
4
1
3
6
6
1
4
4
1
1
1
1
4
8
8
1
1
1
1
2
2
2
2
2
1
3
3
2
1
2
1
0.5
1
2
2
1
2
4
4
167
HAULOTTE GROUP
4 OPTIONAL EQUIPMENT
IC ENGINE / GENERATOR - MOTOR MOUNT ASSEMBLY
1
12
2
10
3
8
7
6
4
5
11
9
10
13
14
19
15
18
17
16
168
HAULOTTE GROUP
4 OPTIONAL EQUIPMENT
IC ENGINE / GENERATOR - MOTOR MOUNT ASSEMBLY
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NUMBER
A-01407
A-00406
A-01406
A-01410
B20-00-0006
B07-10-1263
B20-00-0007
B07-06-5198
0096-0085
0096-0077
0096-0076
0096-0039
B20-00-0018
B39-00-0020
B20-00-0017
B02-00-0063
B20-00-0021
A-00413
B01-09-0130
DESCRIPTION
Motor, 9 HP Tapered Shaft
Generator, 3600 rpm - 60 Hz
Generator Cap
Tray
Mount Ring
Tube, .375 x .049 x .750
Mount Bushing
Plate
Screw, Hex Head Cap - M6 x 60
Flat Washer, M6 - Large
Flat Washer, M12 - Large
Hex Nut with Nylon Insert - M6
Choke Arm - Part of Engine
Wire, Choke Linkage - .051 gauge
Spring, Tension
Fuel Filter, Inline - 1/4 inch Ends
Hose Clamp, #4
Fuel Line-1/4 Inch
Governor Arm - Part of Engine
Linkage Spring - Not Shown
Wire splice, T-Tap - 18 - 14 gauge - Not Shown
QTY.
Ref.
Ref.
Ref.
Ref.
4
4
4
1
4
8
4
4
1
1
1
1
4
1
1
1
2
169
HAULOTTE GROUP
4 OPTIONAL EQUIPMENT
MANUAL PLATFORM ROTATE ASSEMBLY
2
9
8
1
7
6
11
3
2A
12
2B
5
4
10
13
14
DETAIL VIEW
170
HAULOTTE GROUP
4 OPTIONAL EQUIPMENT
MANUAL PLATFORM ROTATE ASSEMBLY
ITEM NO.
1
2
2A
PART NUMBER
A-00300
A-00449
A-00315
A-00340
DESCRIPTION
Manual Platform Rotator Assembly
Platform Assembly
Gearbox
Crank Handle - Square Shaft
Replaces A-00325 - Round Shaft Effective 2010
2B
3
4
5
6
7
8
9
10
11
12
13
14
0096-0014
A-00308
A-00301
A-00330
A-00329
A-00017
0096-0014
0096-0041
0096-0019
0096-0042
A-00071
0090-0147
Bolt - Supplied with Gear Box
Screw, Hex Head Cap M10 x 20
Platform Rotate Mount Weldment
Platform Rotate Mount A Weldment
Bearing, .75 ID x .75 Long x .125 Thick
Pin, .75 x 10.75
Pin Retainer, .75
Screw, Hex Head Cap - M10 x 20
Hex Nut with Nylon Insert, M10
Screw, Hex Head Cap - M12 x 25
Hex Nut with Nylon Insert, M12
Pin, .5 x 8.875
Pin, Cotter - 1/8 x 1 1/4
QTY.
1
Ref.
1
1
1
4
1
1
2
1
2
2
2
2
2
2
4
171
HAULOTTE GROUP
4 OPTIONAL EQUIPMENT
MATERIAL LIFT ASSEMBLY (ANSI ONLY)
1
3
2
4
5
9
6
7
21
32
8
31
13
12
30A
10
24
11
18
14
17
15
26
16
22
19
20
29
21
27
30
28
41
33
39
24
23
34
NOTE:
SCREW #21
TORQUE TO 15 FT. LBS.
SCREW # 24
SHOULD SPIN BY HAND
40
37
35
38
172
25
36
HAULOTTE GROUP
4 OPTIONAL EQUIPMENT
MATERIAL LIFT ASSEMBLY (ANSI ONLY)
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30A
30B
31
32
33
34
35
36
37
38
39
40
41
42
PART NUMBER
A-00846
A-00979
A-00992
0096-0085
0096-0039
0096-0016
0096-0041
A-00977
0096-0055
0096-0042
A-00038
0096-0003
0096-0077
0096-0039
A-00994
0090-0147
A-00995
0096-0046
0096-0009
A-00988-1
A-00990B
0096-0086
0096-0042
A-00990A
0096-0069
0096-0041
A-00480
A-00028
A-00071
0090-0147
A-00485
0090-0147
A-00982
A-00033
A-00170
A-00155
A-00037
0096-0003
0096-0077
0096-0039
A-00156
0096-0016
0096-0041
0090-0552
DESCRIPTION
Material Lift Package
Bulkhead Mount
Load Sense Interface Module
Screw, Hex Head Cap - M6 x 60
Hex Nut with Nylon Insert - M6
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
Platform Mount Weldment – LS
Screw, Hex Head Cap - M12 X 190
Hex Nut with Nylon Insert - M12
Ramp
Screw, Flat Head Socket Cap - M6 x 20
Flat Washer, M6
Hex Nut with Nylon Insert - M6
Load Sense Roller Bar
Cotter Pin, 1/8 x 1 1/4
Load Sense Roller
Flat Washer, M12
Screw, Hex Head Cap - M8 x 10
Load Cell With Turck Connector
Load Sense Spacer B
Screw, Hex Head Cap - M12 x 65 - Torque to 15 Ft. Lbs.
Hex Nut with Nylon Insert - M12
Load Sense Spacer A
Screw, Hex Head Cap - M10 x 75 - Bolt should Spin by Hand
Hex Nut with Nylon Insert, M10
Material Boom Weldment
Clevis Pin with Tension Lock
Pin, 0.5” x 8.875”
Cotter Pin, 1/8 x 1 1/4
Hook with Latch
Castle Nut – supplied with Hook
Cotter Pin, 1/8 x 1 1/4 - Not Shown
Load Sense Weldment
Bearing, Composite - .50 x .625 x .75
Tongue Tube
Material Lift Storage Bracket
Ramp - Short
Screw, Flat Head Socket Cap - M6 x 20
Flat Washer, M6
Hex Nut with Nylon Insert - M6
Material Storage Clamp
Screw, Hex Head Cap - M10 x 25
Hex Nut with Nylon Insert, M10
Key Ring - Not Shown
QTY.
1
Ref.
1
3
3
2
2
1
1
1
4
8
8
8
1
2
2
4
2
1
2
2
2
1
1
1
1
1
1
2
1
1
1
1
4
Ref.
1
4
4
2
4
1
2
2
1
173
HAULOTTE GROUP
4 OPTIONAL EQUIPMENT
SWIVEL WITH 360° ROTATION
174
HAULOTTE GROUP
8 OPTIONAL EQUIPMENT
SWIVEL WITH 360° ROTATION
ITEM NO.
1
1A
1B
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NUMBER
A-00257
B02-13-0144
B02-16-0017
A-00265
A-00266
0096-0011
0096-0040
0090-0040
A-00290
0096-0002
0096-0039
A-00274
0090-0920
0090-0185
A-00268
B04-07-0033
A-00254
0096-0014
A-00277R
DESCRIPTION
Swivel – Hydraulic/Electric
Seal kit
Hydraulic Pressure Kit
Slip Ring Mount
Slip Ring Collar
Cap Screw, M8 x 25
Hex Nut, Self-Locking, M8
Cap Screw, #3/8-16 x 3/4
Cover Stop Bracket
Cap Screw, M6 x 20
Hex Nut, Self-Locking, M6
Gas Spring
Ball Stud, 10MM
Hex Nut, Self-Locking, #5/16-18
Tire Iron/Jack Handle
Clamp
Hydraulic Power Unit
Cap Screw, M10 x 20
Cover Stop Bracket Hasp – Right (Alternate)
QTY.
1
1
1
2
1
6
6
2
1
4
4
1
2
2
1
2
1
3
1
*Optional Swivel provides 360º Rotation and includes item numbers 1-6, above.
175
ORDERING REPLACEMENT PARTS
To order replacement parts, contact the Haulotte Group | BilJax Service
Department by phone at 800-537-0540, by fax at 419-446-8202 or by email at
[email protected].
For swift service, always have the part number available, as well as the
equipment model and serial number. When ordering parts by fax or email, always
provide the above information.
QUICK REFERENCE
Equipment Model: Haulotte Group | BilJax 3632T Telescopic Boom Lift
Serial Number: ______________________________________________
NOTES
177
Distributed by:
125 Taylor Parkway
Archbold, Ohio 43502
Phone (800) 537-0540
(419) 445-8915
Fax
(419) 445-0367
www.haulotte-usa.com