Download 2410CCD/CCDW Computer Aligner Service Manual

2410CCD/CCDW
Computer Aligner
Service Manual
Operating instructions
CONTENTS
M
DESCRIPTION OF EQUIPMENT
MEASURING HEAD
3
CABINET
11
SOFTWARE
17
HOW TO....
ASSIGN THE POSITION TO THE MEASURING HEADS
19
ASSOCIATE THE MEASURING HEADS WITH THE PC (RADIO MODELS)
21
UPDATE MEASURING HEAD FIRMWARE
27
CALIBRATE MEasuring heads
29
M 0587 000 GB - M 0587 000 GB - Description of equipment M
1.1 - MEASURING HEAD
The measuring head is the heart of the wheel alignment system: it contains the sensors that measure the alignment
angles, processes the measurements and sends them to the PC, and receives the operator keyboard commands.
a. Toe camera
b. Alignment camera
c. Logic board
d. Bluetooth board (radio models)
e. Accelerometer board
f. Batteries (radio models)
g. Counterweight (radio models)
h. Counterweight (cable models)
i. Toe beam arm
j. Electronic housing
k. Keyboard
l. Handle
m. Pin (of clamp)
n. Plugs
The front right measuring head is identical to the left rear one; the front left measuring head is identical to
the rear right one, apart from the adhesives. The two pairs of measuring heads differ as regards the shape
of the electronic housing and the plastic cover, both of which are specular.
The electronic boards and cables inside the measuring heads are identical for all four.
Exceptions to this are the calibration parameters and the position allocated to the measuring head (memorised in the logic board) and the Bluetooth address (radio models only, memorised in the Bluetooth board)
A measuring head can be replaced in a set of other measuring heads without problems of internal electronics compatibility. In this case, the measuring head should be calibrated, even though this is not strictly
necessary.
Assembly precautions:
▪
Take care not to crush or bend the delicate keypad connector
▪
Before connecting or disconnecting the Bluetooth board to or from the logic board, disconnect the
battery in order to avoid voltage surges.
▪
Correctly center the connection between Bluetooth and logic boards! Danger of damages to the logic board.
Wiring diagram of the measuring head
Section Sb-1
Exploded diagrams and parts list
Section E
M 0587 Measuring head GB - Measurements
Each measuring head contains 4 sensors, each of which measures a different angle:
T (+)
Toe (T): horizontal angle between the axis of the measuring head (axis
of the hole in which the clamp pin is inserted) and the beam of light
emitted by the opposite measuring head along the track of the vehicle.
The angle is positive if the beam of light points towards the vehicle.
Alignment (A): horizontal angle between the perpendicular of the
measuring head axis and the beam of light emitted by the opposite
measuring head along the wheelbase.
The angle is positive if the beam of light points towards the vehicle
A (+)
C (+)
Z
L (+)
Camber (C): angle between the direction of gravity (Z) and the vertical axis of the measuring head; positive if the wheel “falls” towards the
measuring head.
Level (L): angle between the horizontal plane and the direction of
the toe beam arm of the measuring head; positive if the arm faces
upwards.
Toe and Alignment are measured by their respective cameras.
Camber and Level are measured by the accelerometer board.
Starting from these measurements, the software calculates the characteristic angles of the vehicle. As can be imagined, some measured angles are related to the characteristic angles of the vehicle:
▪ T has a similar value, but generally not identical, to the partial toe angle
▪ C is the camber
▪ L determines the level indicated on the keyboard LEDs
▪ A has not direct relationships but it is used together with other measurements to calculate the remaining characteristic angles of the vehicle.
Information on characteristic angles of the vehicle
M 0587 Measuring head GB - Section Ai
Calibration parameters
The calibration parameters are used to convert the electrical signals from the sensors into the corresponding angles.
8 parameters, the Zero and Gain of each of the 4 sensors of the measuring head, are stored in the logic board.
The electrical signals of the sensors are converted using a proportional formula:
Angle = Gain x Signal + Zero
▪
Zeros can be calibrated on site by means of a special calibration bar, while Gains can only be factory set. Gains are generally calibrated just once during in the lifetime of a sensor because, unless the components are faulty, Gains remain stable over time and, in any case, affect precision much less than the Zeros.
▪
In the following, "Calibrating the measuring heads" will have to be intended as calibrating the Zeros only, by mean of the calibration bar.
Calibrating the measuring heads
M - 2.5
Cameras
There are two cameras:
▪ Toe: along the track
▪ Alignment : along the wheelbase
The toe and alignment cameras are identical and are therefore interchangeable.
Functions:
▪ Measuring toe (T) and alignment (A) angles
▪ Emitting light to allow the measurement of the adjacent camera to be measured
CCD
LED
LED: emits light
CCD: measures the angle
The light emitted by the LEDs is infrared and therefore invisible. To check whether a LED is on or off, view it with a
digital camera.
Unlike the alignment camera, the toe camera has just one LED on. The second is not required as the track is shorter
than the wheelbase.
The camera reveals the brightness according to the angle of incidence, as shown in the Test page. The measured
angle corresponds to the centre of gravity of the peak of the function.
If there is more than one LED in the field of vision of the CCD, the function will have more than one peak. However,
only the highest peak, generally corresponding to the nearest LED, is considered.
Artificial light, daylight and infrared and non-infrared light emitters that are not the LEDs of the measuring heads
(lamps,…) are filtered.
M 0587 Measuring head GB - A non-faulty camera can give problems in the following rare cases:
▪
Direct sunlight “blinds” the CCD. Measurement not performed. Put the CCD in the shade.
▪
The camera beam is reflected by the bodywork of the vehicle or by a highly reflective metal panel.
Brightness vs. angle has more than one peak. Cover the surface with a cloth.
▪
Two lifts are side by side so that the toe CCD frames the toe LED of the other lift. Brightness vs. angle
has more than one peak. Separate the lifts with a panel.
If a camera is replaced its Zero must be calibrated.
Software
M - 1.3
Calibrating the measuring heads
M - 2.5
Logic Board
▪
▪
▪
▪
▪
▪
▪
▪
Functions of the logic board:
Process sensor measurements
Process commands and control the keyboard LEDs
Receive power from the cables or battery (radio models) and distribute it to the other boards
Communicate with the PC through the cables (cable models) or Bluetooth board (radio models)
Memorise and update the firmware (measuring head management programme)
Memorise the sensor calibration parameters
Memorise the position allocated to the measuring head
c
d
b
f
e
g
h
k
Connections:
a. Toe
b. Alignment
c. Accelerometer
d. Bluetooth
e. Battery (only used in the radio models)
f. Power plugs and, only for cable versions, signal
g. Keyboard
h. Firmware update
M 0587 Measuring head GB - a
j
i
Other:
i. Jumper for radio-cable switching (available
from May 2006)
j. Firmware version
k. Board code
The silver bands on the keyboard connector must face towards the outside of the board, as shown in the
figure:
The radio measuring heads only communicate with the PC via Bluetooth, even when the cables are connected. The
brown wire connecting the logic board to the plugs is not used.
The firmware controls the operation of the measuring head. The firmware version is called in two different but equivalent ways in the Test page and on the logic board. For example, the “2.F” version in the Test page is the same as
“M2846” on the logic board. The logic boards of the radio and cable models are identical as regards hardware. It is
therefore possible to convert a logic board configured for cable models into a board configured for radio models and
vice-versa (apart from logic board 67D58965A which is only for cable models).
When replacing the logic board:
▪
it is possible to maintain the existing cameras but the accelerometer board must be replaced (the Gains
of the various cameras are sufficiently similar, while those of the various accelerometers are not)
▪
the Zeros must be calibrated and the position of the measuring head allocated.
Logic board modification log
Production
start date
Production start
measuring head
December
2004
Code
(Version)
Modifications
Notes
67D58905A
Initial version
Only with accelerometer board
67D58906A (yellow stamp)
February 2005
00001C, 00001R 67D65142A
67D65142B
New accelerometer
support
Both cable (…A) and
radio (…B) models
Only with accelerometer board
67D65143A (blue stamp)
Hardware identical for cable and
radio models. Firmware different
Defect: the radio does not connect if
the cables are connected at start-up
No automatic start-up when the
cables are connected
June 2006
00813C, 01245R 67D70720A
Firmware identical for
cable and radio
Connects radio if cables
are connected at startup
Cable or radio settings via jumper (i)
Cable: J5, J7 closed, J6 open (a)
Radio: J6 closed, J5, J7 open (b)
(a)
July 2006
01449R
July 2006
October 2006
67D70720A
(R.2)
Added welded diode for
automatic start-up when
the cables are connected
67D70720A
(R.3)
01133C, 01985R
67D74363A
(b)
No longer necessary to close J5 to
set cable (in any case, it does not
matter if it closes)
Previously welded diode
integrated
Calibrating the measuring heads
M - 2.5
Allocating the position to the measuring heads
M - 2.1
How to update the measuring head firmware
M - 2.4
M 0587 Measuring head GB - Bluetooth board (radio models)
Bluetooth board functions:
▪ Communicate with the PC via Bluetooth
▪ Manage battery recharging
▪ Store the Bluetooth address
ALPS BOARD
SENA BOARD
Bluetooth Address
The Bluetooth address is a code which differentiates the board from the others or from other Bluetooth devices.
To communicate with the PC, the Bluetooth address of the board must be saved to the PC. This operation is called
“associating the measuring head with the cabinet”.
Logic board modification log
Production start
date
December 2004
December 2005
Modifications
Notes
67D65144A
Initial version, ALPS
Bluetooth module
Defect: does not recharge
battery when flat
67D65144A
(R.4)
Added 2 welded diodes to
allow recharging even if the
battery is flat
67D70721A
Previously welded diode
integrated
67D79307A
Due to suspended production, replaced ALPS Bluetooth module with SENA
module
Production start Code
measuring head (Version)
00477R
September 2007
Requires firmware 3.0 or
higher
When replacing a Bluetooth board, the measuring head must be associated with the cabinet.
Bluetooth boards with SENA modules, 67D79307A in production from September 2007 require firmware
3.0 or higher
To associate the measuring head with the cabinet:
▪
for Windows models, 6.3b software or higher is required
▪
for Linux models, 6.3b software or higher is preferable, though not strictly necessary
M 0587 Measuring head GB - Associating the measuring heads with the cabinet
M - 2.2
How to update the measuring head firmware
M - 2.4
Accelerometer board
Functions: measuring Camber (C) and Level (L) angles.
When replacing the accelerometer board:
▪
The logic board must also be replaced with one that has stored the gains of the new accelerometer.
▪
The zero must be calibrated
Logic board modification log
Production start date
Start of production of
measuring head
December 2004
February 2005
00001C, 00001R
Code
(Version)
Modifications
Notes
67D58906A
(yellow stamp)
Only cable models
Only with logic board
67D58905A
67D65143A
(blue stamp)
Only with logic board
67D65143A and higher
Calibrating the measuring heads
M - 2.5
Battery (radio models)
The battery of the radio models comprises 6 1.2V AA NiMh batteries in series; total capacity 1700 – 2000 mAh.
The charge of new batteries lasts a whole day of full-time work.
If the batteries are used correctly, their working life is 2-3 years.
Due to normal physical phenomena, charging and usage times gradually decrease until they become too short for
application.
This undesired phenomena can be greatly accelerated by incorrect battery management.
To achieve a working lifetime of 2-3 years:
▪ Fully recharge the batteries (at least 4 hours) and only when they are flat (red or yellow indicator on the monitor)
▪ Recharge the batteries at least once every 3 months
▪
If the power cables are connected every time the measuring heads are placed on the cabinet, the working
life of the batteries may fall to even less than 1 year
▪
If the batteries are not recharged for over 4 months, they will be irreparably damaged
Do you have any suggestions? write to [email protected] quoting the code M 0587 Measuring head - GB
M 0587 Measuring head GB - M 0587 Measuring head GB - 10
Description of equipment M
1.2 - CABINET
The cabinet:
▪ Transforms and distributes mains voltage to the measuring heads and PC (Power supply)
▪ Runs the alignment software and interacts with the operator (PC)
▪ Houses all the devices, including measuring heads and clamps in the home position
Power supply
a. Mains plug
b. Switch/Selector
c. Socket
d. Measuring head power unit (not in all versions)
e. PC power unit (Linux models)
f. Terminal board
g. Measuring head power plugs with long cables (cable models: also for communication)
h. Measuring head power plugs with spiral cables (radio models)
PC
i. Motherboard (Linux models)
j. RAM (Linux models)
j. DOM memory (Linux models)
l. Reset button (Linux models)
m. CD drive (Linux models)
n. Off-the-shelf PC (Windows models, not shown)
o. Monitor
p. Mouse (not in all versions), Keyboard
q. Printer
r. Bluetooth antenna (radio models, not shown)
The shapes and positions of the cabinet and some components may differ from those illustrated.
See the following chapters for details on possible variants.
Take care when working inside the cabinet with the mains power cable connected. Danger of electrocution
and damage to devices.
Wiring diagram and parts list
Section Sb-1
Exploded diagrams and parts list
Section E
M 0587 Cabinet GB - 11
Power supply
Transforms and distributes mains voltage to the measuring heads and PC. It is described starting from the mains
power socket and ending at the devices. The wiring diagram should be kept close at hand.
Mains plug
Receives mains power (115-230Vac) and sends it to the switch/selector.
Houses 2 fuses
Switch/selector
Opens or closes the power supply to the PC and measuring heads.
Version
Models
Positions
Distributes to
2-way switch
▪ Linux Cable
▪ Linux Radio until
September 2006
(0) Off
(1) Power to PC and measuring heads
Socket
3-way switch
▪ Linux Radio from
September 2006
▪ Windows
(0) Off
(1) Power to PC and measuring heads
(2) Power to measuring heads only (used by
radio models to recharge the batteries when
the computer is switched off. Not used in
Windows Cable models)
Socket
Measuring head
power unit
Socket
Receives the power supply and distributes it to the PC power unit, the monitor and the printer.
Measuring head power unit (not in all versions)
Absent for Linux Cable models and Linux Radio models up to September 2006.
Transforms mains voltage into voltage for powering the measuring heads (13.5-14Vdc no-load).
Available in two versions:
▪ Toroidal + board: Linux Radio and Windows models from September 2006 to May 2007
▪
Integrated power unit: Linux Radio and Windows models from May 2007
The two versions of the power unit are interchangeable
M 0587 Cabinet GB
- 12
PC power unit (Linux models)
Transforms mains voltage into voltage for powering the PC (12Vdc no-load).
It also powers the measuring heads on Linux Cable and Linux Radio models until September 2006.
For Windows models, the power unit is located inside the computer case
For Radio models, the measuring heads power supply has replaced the PC power supply in supplying the measuring
heads, because in the second configuration:
▪ The batteries cannot be recharged when the PC is switched off
▪ Battery recharging is not optimal if long cables are used
Terminal board
▪
Receives the power supply from the measuring head power unit or from the PC power unit and distributes it to the
measuring head power sockets and cables
▪ Only for cable models: receives the signal from the measuring heads and sends it to the COM port of the PC
(connector not used on radio models but fitted to allow the plate of a radio model to be used with cable measuring
heads as well)
The wiring diagram of the terminal board depends on the configuration of the measuring head power cables
From April 2007, fuses have been added downline from the terminal board
From September 2006, the value of the resistance on the terminal board has decreased from 820Ohm to 390Ohm in
order to solve problem of signal-power supply interference on cable models.
Measuring head power plugs
Functions:
▪ These receive power from the terminal board and distribute it to the cables
▪ Only plugs for long cables on cable models: they receive the signal from the measuring heads
Configurations:
▪ Front plugs for long cables (XL cabinet)
▪ Rear plugs for long cables (non-XL cabinet)
▪ Side plugs for spiral cables (radio models)
M 0587 Cabinet GB - 13
PC
The main functions of the PC are to:
▪ Run the wheel alignment software
▪ Communicate with the measuring heads
▪ Interface with the user
▪ Save user settings and data
Windows models use an off-the-shelf PC while the Linux models use an industrial computer.
For information about the PC for the Windows models, see the manual of the computer manufacturer
On Windows models, the operating system and software reside on the hard disc (HD), while on the Linux
model they reside on the CD. For both, the user data and settings reside on the hard disc (HD or DOM).
Motherboard (Linux models)
Available in two versions:
▪ EPIA5000, in production until May 2007
▪ EPIA6000, in production from October 2006 (May – October: mixed production)
EPIA 6000
EPIA 5000
i
h
j
k
j
i
k
g
g
h
a
a
b
b
c
e
d
p
c
e
p
d
Connections:
a. Mouse
b. Keyboard
c. (VGA) Monitor
d. (Parallel) Connector for measuring head firmware updates (maintenance only)
e. (USB0, USB1) Printer and Bluetooth antenna (radio models)
f. (COM) Signal connector for communication via cable (fitted but not used on the radio models)
g. (J3) Reset button
h. Power unit
i. (IDE1) DOM memory
j. (IDE2) CD drive
k. RAM
M 0587 Cabinet GB
- 14
Observe the positions of the DOM memory (IDE1) and CDROM connector (IDE2)
The reset button connection is ambiguous. Observe the figures:
EPIA6000
EPIA5000
When replacing an EPIA5000 with an EPIA6000, the RAM must also be replaced and, if the DOM memory
is of the horizontal type, an IDE extension must be fitted between DOM and EPIA due to its size.
RAM (Linux models)
The RAM memorises the contents of the CD which is loaded at the beginning and deleted when switched off.
256MB modules are in production until January 2007, after which 512MB modules will be used.
256MB is sufficient to run the software, but 512MB is required to view the shaded graphics
EPIA6000 has just one RAM slot while EPIA5000 has two equivalent ones.
When replacing the RAM, EPIA6000 supports DDR-type RAM while EPIA5000 supports SDRAM-type.
The memory type is indicated on the label or can be deduced from the number and position of the sockets
EPIA6000 EPIA5000
DOM memory (Linux models)
The DOM memory memorises the information that is not deleted when the PC is switched off:
▪ User settings (settings page)
▪ Personalised vehicles database
▪ Customer database
▪ Database activation code
▪ Serial number of the machine (required to obtain the database activation code)
It is not possible to use unoriginal DOM memories as they are not formatted.
When replacing the DOM memory, the information contained in it is lost, in particular, the customer databases and personalised vehicles. Moreover, because the serial number of the machine changes, a new
database activation code must be obtained.
Reset button (Linux models)
The reset button starts the computer if it does not start automatically when the switch is closed.
The reset button must be pressed for cabinets produced up to February 2007.
For cabinets produced after that date, it may be necessary to press the reset button after a few years of use, in case
the BIOS buffer battery goes flat.
Other PC components
CD drive (Linux models), Monitor, Mouse, Keyboard, Printer (Windows models): Available off the shelf. No particular
characteristics are required.
Bluetooth antenna (radio models): for Linux models, they should not be obtained off the shelf.
Linux models do not support all off-the-shelf printers. See the list of supported printers in the settings page.
Do you have any suggestions? write to [email protected] quoting the code M 0587 Cabinet - GB
M 0587 Cabinet GB - 15
M 0587 Cabinet GB
- 16
Description of equipment
M
1.3 - SOFTWARE
Test page
The Test page contains various useful service functions.
It does the following:
▪ Checks sensor operation and performs troubleshooting
▪ Calibrate the Zero of the measuring heads
▪ Allocates the position of the measuring heads (cable models)
▪ Checks communication between the measuring heads and the PC
▪ Reads the firmware version of the measuring heads
▪ Reads the software and database versions
▪ Reads the serial number of the machine and enters the database activation code
Access
Starting from the initial page
1. Press
 and then . You are asked to enter the password
© to position it
Enter the password 2467 and then press «
Press  to view the serial number of the machine and the database activation code
2. If the cursor is not already in the entry field, press
3.
4.
5. Press
to activate the function keys
measuring heads
‘ … – required for calibrating the zeros setting and positioning the
b
c
d
e
f
Overview
g
a
h
j
k
i
l
a. Select the measuring head
b. Check communication between the measuring head and
the PC(green = communicating; red = not communicating)
c. Measuring head firmware version
d. Software version
e. Database version
f. Serial number of machine (
)
g. Field for entering the database activation code (
)
h. Measurements of the measuring head sensors, in thousandths of a degree(V green = measurement; X red = no
measurement)


i. Signal intensity according to the angle, measured by
the toe and alignment sensors
j. Area for zero setting the measuring head (
)
undocumented; use the measuring head calibration
page instead)
k. Area for setting the position of the measuring head
(cable versions only) (
)
l. Confirm saving of zero and position settings (
)
M 0587 Software GB - 17
The firmware version is called in two different but equivalent ways in the Test page and on the logic board.
For example, the “2.F” version in the Test page is the same as “M2846” on the logic board.
Allocating the position to the measuring heads
M - 2.2
Calibrating the measuring heads
M - 2.6
Do you have any suggestions? write to [email protected] quoting the code M 0587 Software - GB
M 0587 Software GB - 18
How to...
2.1 - ASSIGN THE POSITION TO THE MEASURING HEADS
MI
When
After replacing the logic board or the entire measuring head
Applicable to
All
Instruments
required
Only for radio measuring heads up to 01244R for radio logic boards 67D65142B, in production until May 2006: Measuring head firmware update set (code 86SB77499)
Logic boards and measuring heads sold as spare parts are factory-assigned to the front left position
Logic boards sold as spare parts are set to cable
There are two procedures: Monitor and Keyboard, as described below. In some cases it may be necessary to update
the firmware or switch the board between radio and cable beforehand.
Determine the procedure according to the following table and carry out the instructions:
Radio/
Cable
Measuring
head
Board
Firmware
Production
period
Recommended
procedure
Cable
Up to
01373C
All
-
Up to
November
2006
Monitor
From
01374C
67D74363A 2.D (M2751)
or higher
From November 2006
Keyboard
Up to
01244R
67D65142B 0.P (M2781)
or lower
Until May 2006
1. Update firmware
2. Keyboard
Up to
02584R
67D70720A 2.C (M2728)
67D74363A or lower
May to Novem- 1. Update firmware 1. Switch cable
ber 2006
2. Keyboard
2. Monitor
3. Switch radio
From
02585R
67D74363A 2.D (M2751)
or higher
From November 2006
Radio
Alternative
procedure
Monitor
Keyboard
How to update firmware
How to switch the logic board between radio and cable
M - 2.4
M - 1.1 Log of modifications to logic board
Keyboard
1. Fit the board into the measuring head
2. Enter the configuration mode
a. Press and hold down
for more than 5 seconds
b. Press and hold down
for more than 5 seconds
The keyboard LEDs flash
3. Press the key corresponding to the position to assign and hold down for more than five seconds.
= front left
= front right
= rear left
= rear right
The keyboard LEDs stop flashing
M 0587 Assign the position to the measuring heads GB - 19
4. Optional: check allocation
a. Switch on the PC
b. Access the Test page (password:
)
c. Select the allocated position
d. Move the measuring head and check that the accelerometer measurement changes consistently
2467
Test page
M - 1.3
Monitor
1. Fit the board into the measuring head
2. Connect the measuring head to the PC
3. Switch on the PC and access the Test page (password:
4. Press
to activate the function keys
2467)
‘…–
5. Select the measuring head to modify in box A
© until box A is selected
Press ¢ until the measuring head is selected
a. Press
b.
6. Select the new position in box B
© until box B is selected
d. Press ¢ until the new position is selected
Press ” and then – twice to save
c. Press
7.
8. Optional: check allocation
© until box A is selected
Press ¢ until the allocated position is selected
e. Press
f.
g. Move the measuring head and check that the accelerometer measurement changes consistently
Test page
M 0587 Assign the position to the measuring heads GB - 20
M - 1.3
How to...
2.2 - ASSOCIATE THE MEASURING HEADS WITH THE PC (RADIO MODELS)
When
After replacing the Bluetooth board or the entire radio measuring head
Applicable to
Radio models
M
The procedure differs for Linux and Windows models
Linux models
1. Switch on the PC. The following appears:
2. Press
¨+ ‘. The following appears:
area for one-by-one
automatic method
currently memorised
Bluetooth addresses
area for
manual method
3. Choose how to proceed; there are 3 equivalent methods, though one is more appropriate than the others under
certain circumstances:
a. Manual: recommended when other measuring heads are switched on together with those of the cabinet in
question
b. Automatic one-by-one: recommended when replacing one measuring head
c. Automatic four-together: recommended when replacing all four measuring heads
For SENA Bluetooth boards, the automatic methods are only allowed with 6.3b software or high. The
manual method may always be used, however.
M 0587 Associate the measuring heads with the pc (radio models) GB - 21
Manual
1. Read the address on the Bluetooth board.
ALPS BOARD
SENA BOARD
Bluetooth Address
©
2. Press
until the field matching the measuring head to memorise is selected in the “MANUAL” area (in this
example, rear right measuring head)
00:02:C7:AD:1D:52
3. Enter the Bluetooth address, adding “:” after every two characters.
Press
¨ + the key under the P to enter ":"
Only for SENA Bluetooth boards: the first part of the address is “00:01:95” (not printed on the module label)
4. Press ’. The address is memorised.
5. Optional: repeat the above steps to memorise other addresses in the other positions
6. Switch the PC off and then back on again.
7. Check the connection by observing the battery icons
M 0587 Associate the measuring heads with the pc (radio models) GB - 22
Automatic one-by-one
1. Press
© until the measuring heads icon is selected in the “AUTO” area
2. Press
¢ until the measuring head to memorise is selected (in this example, rear right measuring head)
3. Switch on just the measuring head to memorise; switch off the other measuring heads and any other Bluetooth
devices.
‘
4. Press
and wait a few seconds. The following is displayed: in the box, an icon of the number of reachable devices, in the “Type-Address” table, the type and address of the reachable devices.
ONE
NONE
Anonymous
00:02.C7:FB:A8:99
n/a
00:02.C7:FB:A9:28
MORE THAN ONE
‘
• If no device is reachable, check that the measuring head is switched on and press
once again.
• If more than one Bluetooth device is reachable, identify the measuring head from the other devices by
checking Type=“Anonymous”.
• If other measuring heads are reachable, it is not possible to tell them apart from the one to memorise.
Switch off the other measuring heads and press
‘ once again, or use the manual method.
5. Select the measuring head to memorise from among the devices displayed. Perform this step even if just the
measuring head is visualised
© until the “Type-Address” table is selected
Press £ or ¢ to select the device
Press «
a. Press
b.
c.
6. Press
–. The address is memorised
M 0587 Associate the measuring heads with the pc (radio models) GB - 23
7. Optional: repeat the above steps to memorise other addresses in the other positions
8. Switch the PC off and then back on again.
9. Switch on the other measuring heads
10. Check the connection
Automatic four-together
1. Press
. The following appears:
status bar: shows the outcome of the
previous operation and displays the
subsequent one
step 1: search
measuring head
addresses
measuring
heads
other Bluetooth
devices
step 2: read position of measuring
heads
2. Switch on the four measuring heads to memorise and switch off all other measuring heads or Bluetooth devices.
‘
3. Press
and wait. After a few seconds, the left-hand box shows the addresses of the measuring heads and any
other reachable Bluetooth devices; the status bar indicates the number of devices reached on a green background if
just 4 measuring heads are found; otherwise, the background will be red.
too many or too few devices
found (x= n° of devices found)
OK
• If not all the measuring heads are found, make sure they are switched on and press
‘ once again
‘ once again. If they cannot be
switched off, the automatic four-together method cannot be used. Press • and use the manual method
• If other measuring heads are found, switch them off and press
• Otherwise, proceed to the following point.
M 0587 Associate the measuring heads with the pc (radio models) GB - 24
4. Press
’ and wait a few seconds. The positions of the measuring heads are read.
position read error
OK
• If a position read error occurs, press
’ once more
• Otherwise, switch the PC off and then back on again
5. Check the connection by observing the battery icons
M 0587 Associate the measuring heads with the pc (radio models) GB - 25
M 0587 Associate the measuring heads with the pc (radio models) GB - 26
How to...
M
2.4 - UPDATE MEASURING HEAD FIRMWARE
When
Obsolete measuring head firmware
Applicable to
All measuring heads, all logic boards
Instruments required
Measuring head firmware update set, code 86SB77499
PC with parallel port. The PC in the cabinet may be used
Firmware updates do not delete the parameters stored in the logic board, such as calibration and assigned
position
The update programme recognises the type of logic board and automatically chooses the appropriate
firmware
Assembly precautions:
▪
Take care not to crush or bend the delicate keyboard connector
▪
Before disconnecting or connecting the Bluetooth board from or to the logic board, disconnect the
battery to avoid voltage surges.
1. Prepare the measuring head
1. Remove the plastic cover from the measuring head
2. (radio models only) For ease of access to the logic board, remove the Bluetooth board
3. Connect the supplied connector to the logic board, as shown in the figure
check the position of the red band on the connector! if it is connected incorrectly, it may damage the equipment.
4. Connect the power cable to the measuring head.
5. Switch on the measuring head.
M 0587 Update measuring head firmware GB - 27
2. Prepare the PC
1. If using the cabinet PC, make sure the motherboard is easy to access
2. Connect the other end of the connector to the parallel port of the PC (purple)
3. If not using the cabinet PC, alter the BIOS settings to allow the PC to boot from CD
4. Insert the supplied CD in the PC drive
5. Switch the PC off and then back on again. The CD runs automatically upon start-up
3. Update firmware
1. When “Start computer with CD-ROM support” appears, press
«
2. Wait for "Press any key to continue..." to appear
a. If “FOUND FIRMWARE xxxx: UPDATED” appears at the bottom, the measuring head firmware has
already been updated
b. If “FOUND FIRMWARE xxxx: UPDATING TO yyyy” appears at the bottom, the update has been successfully concluded
c. If “Target chip refused to enter debug mode!” appears at the bottom, the update has failed. Try:
• checking the connection
• making sure the measuring head are on
3. To update the firmware of another measuring head, connect it and press a key.
Do you have any suggestions? Write to [email protected] quoting the code
M 0587 Update measuring head firmware - GB
M 0587 Update measuring head firmware GB - 28
2.5 - HOW TO CALIBRATE MEASUREMENT HEADS
How to...
Code
Revision
Language
Date
Revised by
M
M D1 GB
1
English
September 2006
Alippi Claudio
a group
of 4 measurement heads, aimed at establishing correct measurements
¨ ‘. TheCalibrate
following
appears:
Objective
2. Press
+
When to perform
calibration
Applicable
area foron
one-by-one
Addressed
to method
automatic
Prerequisites
• Group of measurement heads never previously calibrated together
• Replacement of one measurement head in a previously calibrated group of heads
• Incorrect measurements
All models and all series with software M2695 r. 5.0 or later
Service technicians and dealers
• Availability of calibration tool code 46DW69854
currently memorised
• System installed and functional
• Basic system knowledge
Bluetooth addresses
area for
manual method
3. Choose how to proceed; there are 3 equivalent methods, though one is more appropriate than the others under
certain circumstances:
a. Manual: recommended when other measuring heads are switched on together with those of the cabinet in
question
b. Automatic one-by-one: recommended when replacing one measuring head
c. Automatic four-together: recommended when replacing all four measuring heads
For SENA Bluetooth boards, the automatic methods are only allowed with 6.3b software or high. The
manual method may always be used, however.
GB
M 0587 How to calibrate measurement heads GB - 29
How to calibrate measurement heads
Start here
To correctly calibrate the measurement heads, follow the instructions in the following chapters, in sequence starting from the
following chapter. Once you have gained familiarity with the procedure, you can perform it without this document by just following the instructions that appear on the screen. This document uses the following symbols: Indicates that care should be taken to avoid injury and equipment damage
Indicates useful information
Indicates where to find the explanation of related topics
Proceed to the following chapter
Installation of the calibration tool code 46DW69854
1
1.
2.
3.
4. Set the pedestals (a) on the ground
Set the bar (b) on the pedestals so that the groove on the bar (c) is inserted in the housings (d) of the pedestals
Turn the bar until the flat surfaces of the bar (e) are in a vertical position vs. the part opposite that occupied by the pedestals
Inset the knobs (f) into the pedestals and tighten them so that the terminal portion is inserted on the terminal screws of the
bar (g). In this way, the bar is locked to the pedestals.
2
1. Insert the pins (h) into the holes along the axis of the bar (i) until the rims are flush with the flat surface of the bar terminal
2. Insert the screws (j) and tighten them so that the pins (h) are locked in place
3. Inset the screws (figure 1, k) on the bases of the pedestals and level the bar (figure 1, b) with the aid of the supplied level,
adjusting with screws (k)
4. The tool is now assembled and appears as shown in the figure below. Move on to the next chapter
Turning on the system
1. Turn on the system
For radio models, make certain that all four measurement heads are powered up and connected to the system.
For cable models, only two of the measurement heads are to be connected in calibration phase
2. Press
d, and then press e:
3. Press
v to position the cursor in the input box. Then input the password and press x:

. The calibration screen described in the following chapter appears.
4. Press
5. Move on to the next chapter
Overview of the calibration screen
3
The image highlights with two yellow circles the
measuring heads being calibrated
The image shows how to mount the measuring
heads on the calibration tool
The legend explains to which sensors the columns
in the table refer
The white triangle indicates the calibration phase
in progress (one phase for each row in the table)
The colour of the balls indicates the calibration
status phase by phase (row) for each sensor
(column):
BLACK: calibration to be executed
RED: calibration irregular, not executed
GREEN: calibration regular, executed
Buttons:
F1 – Previous calibration phase
F2 – Next calibration phase
F4 – Calibration
F6 – Save calibration
F5 – Exit calibration procedure
1. Move on to the next chapter
Phase 1
For radio models, in this and the following phases, check that the two measurement heads are not disturbed by the
infrared sources of the other two measurement heads.
1. Install the two front measurement heads on the calibration tool as indicated on the screen
2. Level the two measurement heads by positioning the supplied level on the arm of the measurement heads and then tighten
the knobs fully to lock the heads in place
To improve level precision, position the level as close as possible to the large black plastic part.
3. Press
e to calibrate
4. If all the black circles in the row corresponding to the white triangle turn green, the calibration has been successfully
g
to save the calibration and move on to the next point
completed (figure 3). Press
If some of the circles turn red, the calibration has not been successfully completed. Solve the problem and return to point 2
How to solve calibration problems Page 12
5. Press
c and proceed with the phase described in the next chapter
Phase 2
1.
2.
3.
4. Loosen the knobs locking the measurement heads
Partially loosen the two bar securing knobs (figure 1, f)
Turn the bar 180°
Tighten the two securing knobs for the calibration bar once more making certain that the knob terminals enter the bar
terminal screws (figure 1, g)
5. Tighten the measurement head securing knobs once more
6. Level the two measurement heads with the aid of the level supplied or displaying the central green led on the measurement
head keypad
e
7. Press
to calibrate
8. If all the black circles in the row corresponding to the white triangle turn green, the calibration has been successfully
e
completed (figure 3). Press
to save the calibration and move on to the next point
If some of the circles turn red, the calibration has not been successfully completed. Solve the problem and return to point 6
How to solve calibration problems Page 12
9. Press
Phase 3
c and proceed with the phase described in the next chapter
1.
2.
3.
4. Remove the knobs locking the measurement heads
Invert the position of the front measurement heads on the calibration bar, as indicated on the screen
Reinsert the locking knobs and tighten once more
Level the two measurement heads with the aid of the level supplied or displaying the central green led on the measurement
head keypad
e
to calibrate
5. Press
6. If all the black circles in the row corresponding to the white triangle turn green, the calibration has been successfully
g
completed (figure 3). Press
to save the calibration and move on to the next point
If some of the circles turn red, the calibration has not been successfully completed. Solve the problem and return to point 4
How to solve calibration problems Page 12
7. Press
c and proceed with the phase described in the next chapter
Phase 4
1.
2.
3.
4. Loosen the knobs locking the measurement heads
Partially loosen the two bar securing knobs (figure 1, f)
Turn the bar 180°
Tighten the two securing knobs for the calibration bar once more making certain that the knob terminals enter the bar
terminal screws (figure 1, g)
5. Tighten the measurement head securing knobs once more
6. Level the two measurement heads with the aid of the level supplied or displaying the central green led on the measurement
head keypad
e
to calibrate
7. Press
8. If all the black circles in the row corresponding to the white triangle turn green, the calibration has been successfully
g
to save the calibration and move on to the next point
completed (figure 3). Press
If some of the circles turn red, the calibration has not been successfully completed. Solve the problem and return to point 6
How to solve calibration problems Page 12
9. Press
c and proceed with the phase described in the next chapter
Phase 5
1. Remove the two front measurement heads and install the rear heads, as indicated on the screen
2. Level the two measurement heads by positioning the supplied level on the arm of the measurement heads and then tighten
the knobs fully to lock the heads in place
e
3. Press
to calibrate
4. If all the black circles in the row corresponding to the white triangle turn green, the calibration has been successfully
g
completed (figure 3). Press
to save the calibration and move on to the next point
If some of the circles turn red, the calibration has not been successfully completed. Solve the problem and return to point 2
How to solve calibration problems Page 12
5. Press
c and proceed with the phase described in the next chapter
Phase 6
1.
2.
3.
4. Loosen the knobs locking the measurement heads
Partially loosen the two bar securing knobs (figure 1, f)
Turn the bar 180°
Tighten the two securing knobs for the calibration bar once more making certain that the knob terminals enter the bar
terminal screws (figure 1, g)
5. Tighten the measurement head securing knobs once more
6. Level the two measurement heads with the aid of the level supplied or displaying the central green led on the measurement
head keypad
e
7. Press
to calibrate
8. If all the black circles in the row corresponding to the white triangle turn green, the calibration has been successfully
g
completed (figure 3). Press
to save the calibration and move on to the next point
If some of the circles turn red, the calibration has not been successfully completed. Solve the problem and return to point 6
How to solve calibration problems Page 12
9. Press
c and proceed with the phase described in the next chapter
Phase 7
1.
2.
3.
4. Remove the knobs locking the measurement heads
Invert the position of the rear measurement heads on the calibration bar, as indicated on the screen
Reinsert the locking knobs and tighten once more
Level the two measurement heads with the aid of the level supplied or displaying the central green led on the measurement
head keypad
e
5. Press
to calibrate
6. If all the black circles in the row corresponding to the white triangle turn green, the calibration has been successfully
g
completed (figure 3). Press
to save the calibration and move on to the next point
If some of the circles turn red, the calibration has not been successfully completed. Solve the problem and return to point 4
How to solve calibration problems Page 12
7. Press
c and proceed with the phase described in the next chapter
Phase 8
1.
2.
3.
4. Loosen the knobs locking the measurement heads
Partially loosen the two bar securing knobs (figure 1, f)
Turn the bar 180°
Tighten the two securing knobs for the calibration bar once more making certain that the knob terminals enter the bar
terminal screws (figure 1, g)
5. Tighten the measurement head securing knobs once more
6. Level the two measurement heads with the aid of the level supplied or displaying the central green led on the measurement
head keypad
e
7. Press
to calibrate
8. If all the black circles in the row corresponding to the white triangle turn green, the calibration has been successfully
g
completed (figure 3). Press
to save the calibration and move on to the next point
If some of the circles turn red, the calibration has not been successfully completed. Solve the problem and return to point 6
How to solve calibration problems Page 12
9. Press
c and proceed with the phase described in the next chapter
Phase 9
1. Remove the two rear measurement heads
2. Partially loosen the two pin tightening screws (figure 2, j)
3. Withdraw the pins (figure 2, h) from their holes
4
4. If the calibration tool accessories include two shims (l, code 46DW74108), insert them on the pins . In all cases, move on to
the next point
5. Insert the pins (h) and any shims (l) into the holes on the flat surface (m), setting the crowns of the pins flush against the flat
surfaces. The tool appears as indicated in the following figures
6. Tighten the screws (i) until the pins are locked. The tool is shown in the following figures
7. Install the two measurement heads on the right side as indicated on the screen
8. Level the two measurement heads with the aid of the level supplied or displaying the central green led on the measurement
head keypad
e
to calibrate
9. Press
10. If all the black circles in the row corresponding to the white triangle turn green, the calibration has been successfully
g
completed (figure 3). Press
to save the calibration and move on to the next point
If some of the circles turn red, the calibration has not been successfully completed. Solve the problem and return to point 7
How to solve calibration problems Page 12
11. Press
c and proceed with the phase described in the next chapter
Phase 10
1. Remove the two measurement heads on the right side
2. Install the two left measurement heads on the unit
3. Level the two measurement heads with the aid of the level supplied or displaying the central green led on the measurement
head keypad
e
to calibrate
4. Press
5. If all the black circles in the row corresponding to the white triangle turn green, the calibration has been successfully
g
to save the calibration and move on to the next point
completed (figure 3). Press
If some of the circles turn red, the calibration has not been successfully completed. Solve the problem and return to point 7
How to solve calibration problems Page 12
6. If all the calibration circles are green, the calibration has been performed correctly and was successfully completed. Press
f to return to the initial screen
If not all the circles are green, some phases of the procedure were not performed correctly. Press [F2] until the white
triangle is set on the rows containing the circles which are not green and repeat the corresponding phases.
Troubleshooting
Problem
One of the circles on the calibration
screen is red
Possible Cause
The measurement head is not levelled
The optical sensors are not visible
The measurement heads are not
installed correctly
(only for radio models) measurement
head optical sensors are disturbed by
the emitters of uncalibrated sensors
Direct sunlight on the optical sensors
Solution
Level the measurement head and fully
tighten the head securing knob
Clear the visual field between the optical
sensors
Install the measurement heads as
suggested on the screens
Move the emitters of the uncalibrated
measurement heads out of the field of
view of those which have been
calibrated
Block out the direct sunlight
Do you have any feedback? Please write to [email protected] specifying the code M D1-GB
Troubleshooting (advanced) Ts-A
FAULTS IN OPERATION
The computer does not switch on
Power supply voltage absent
Check the network socket and the connections
[L] Reset button not pushed
Push the reset button
Monitor switched off
Switch on the monitor
Fuses not intact
Check and if necessary replace the power supply fuses
I - 17.2
I-1
The measuring head does not turn on
Battery flat or cables not
connected
Only for radio measuring heads:
01245R-03225-R; cable: 00813C01613C, hybrid logic boards
67D70720A
or 67D74363A with firmware 2.E
or earlier (May 2006 to July 2007)
Firmware bug
Keyboard connection damaged
Connect the cables
Temporary solution
Open the measuring head, disconnect and reconnect
the battery
Final solution
Upgrade the firmware to version 2.F (M2846) or later
M - 2.4
Check and if necessary replace the keyboard
The following screen
appears
[C] One or more measuring heads are disconnected
Connect all of the measuring heads
[C] Excessive drop in voltage in
the cables
Connect no more than two measuring heads to each of the
two cables which come out from the sides of the cabinet
[C] Only for cabinets up to September 2006
Excessive drop in voltage in the
cables
Replace the resistor on the terminal board with one of
390Ohm 1/4W 5%
Ts-A 0587 GB
No radio communication or the software is slow
[R] Measuring head off
Turn on the measuring heads
[R] Battery charge too low
Connect the cables
[R] Only for measuring heads up to
00844-R (up to June 2006)
Defect
[LR] Only for software prior to version 6.0 (up to March 2007)
Temporary solution
1. Disconnect the power supply cables
2. Turn the computer off and then on again
3. Wait for the radio connection
4. Connect the power supply cables again
Final solution
1. Open the plastic cover of the measuring head
2. Identify the brown signal cable that runs from the
logic board to the power pins
3. Break the brown signal cable and isolate the ends
Update the software
Software bug
[R] Bluetooth antenna range
insufficient
Try:
- moving the Bluetooth antenna out of the cabinet
- replacing the Bluetooth antenna with one of a wider range
[R] Electromagnetic interferences
Turn the computer of and on again
The measuring head turns on on its own
[R] Short-circuit on board
Bluetooth
Replace the Bluetooth board
[R] Short-circuit in keyboard
connector
Replace the keyboard
The measuring head turns off unexpectedly
[R] Battery flat
Ts-A 0587 GB
Connect the power cables
[R] Only for radio measuring heads
up to 00997R, radio logic boards
67D65142B with firmware 0.M
(M2623) or earlier ( up to June
2006)
Temporary solution
Turn on the measuring head and handle it at an
inclination of less than 30°
Final solution
Automatic switch-off because the
Update the firmware
M - 2.4
measuring head is inclined by
more than 30°
Battery recharging does not start (the keyboard LEDs on the home
page do not flash)
[R] Excessive voltage drop in the Connect not more than two measuring heads to each of the
cables
two cables leading from the sides of the cabinet
[R] No voltage
Check:
1. The cable connection
2. The cable voltage
3. Cabinet functioning
The duration of the charge is too short (the normal duration: one
working day)
[R] Insufficient recharging time
Charge the batteries again for 4 hours.
How to increase the duration of the charge?
I - 2.2
[R] Excessive voltage drop in the Connect no more than two measuring heads to each of the
cables
two cables which come out from the sides of the cabinet
[R] The battery has reached the
end of its life
Replace the battery
I - 17.3
How to increase the battery life?
I - 2.2
Temporary solution
Connect the battery to a working measuring head and
up to 00476R, Bluetooth boards
recharge it
67D65144A without additional diode
Avoid overcharging the batteries
(up to January 2006)
Final solution
The measuring head is unable to
Replace the Bluetooth card
recharge the battery if the charge
Do not replace the battery
level is too low
[R] Only for measuring heads
[R] Only for measuring heads
with serial number 01244R, radio
logic boards 67D65142B without
additional diode (up to May 2006)
Turn on the measuring head to recharge the battery
The measuring head does not
recharge the battery if it is off
Ts-A 0587 GB
Irregular flashing of lights on measuring head during recharging
Battery very flat
Wait for the battery to charge. This phenomenon does not
represent a problem
Loss of user settings (language, angle format,...)
[L] DOM memory not working
1. Check the supply voltage of the DOM memory (5VDC)
2. Check proper positioning of the DOM memory in the
IDE1 connector
3. Check and if necessary replace the DOM memory
The computer freezes or behaves in an irregular manner
[W] Error in the operating system Turn the computer off and then on again
Restore
1. The operating system
[W] Error in the operating system
manual
2. the alignment software
[W] Fault in the functioning of the
computer
Computer manufacturer’s
I- 17.4
Computer manufacturer’s manual
[L] The CD-ROM is dirty
Clean the CD-ROM with a soft, dry cloth
[L] The CD-ROM is damaged
Verify and if necessary replace the CD-ROM
[W] Fault in the functioning of the
Check the computer components
computer
The keyboard does not respond to the controls
Keyboard disconnected from the
computer
Verify that the keyboard is connected to the computer
[L] Keyboard language not correct
Set the language desired for the keyboard
[L] Mouse set as active, but
absent
1. Connect the mouse to the computer
2. If you do NOT wish to use the mouse, do the following:
a. Set ‘mouse=OFF’ in the Settings Page
I - 5.2.1)
b. Disconnect the mouse
c. Restart the computer
Ts-A 0587 GB
I - 5.2.1
The mouse does not respond to the controls
Mouse disconnected from the
computer
Connect the mouse to the computer
[L] Mouse not set up
1. In the Settings Page set ‘mouse=ON’
2. Restart the computer
I - 5.2.1
Message “Invalid Db code” or the vehicle data not displayed
Data base not activated
Activate the data base
[L] The DOM memory is faulty
Check and if necessary replace the DOM memory
I - 17.5
Only for software prior to version 6.1
Select the correct database on the setting page
(up to April 2007)
A database of which the data is
unavailable has been selected
I - 5.2.1
The printer does not work or prints badly
Printer switched off
Switch on the printer, pressing the button on the printer
itself
Faulty printer connections
Check the power supply and data connections between the
printer and the computer
Ink empty
Replace the ink cartridges
Printer manual
[L] Only for software prior to version
6.0 (up to March 2007)
Update the software
Software bug
[L] Proper printer model not set
Printer failure
Set the desired model for the printer
I - 5.2.1
Printer manual
Suggestions? Please write to [email protected] specifying the code 587 GB
Legend:
L: Linux models
W: Windows models
R: Radio models
C: Cable models
Ts-A 0587 GB
ALIGNMENT PROBLEMS
Toe-in or camber values not plausible
The runout compensation was
not performed
Perform the measurement again, performing
the runout compensation
I-8
Pressure in tires very different
Equalize the pressure in the tires
Measuring heads not calibrated
1. Check measuring head calibration
2. Calibrate the measuring heads
Bridge or ground not sufficiently
leveled
M - 3.1
M - 2.5
Level the car lift according to the following tolerances:
- Maximum difference in height between two wheels along
the wheelbase or track of the vehicle: 1mm
- Maximum difference in height between two wheels along
the diagonal of the vehicle: 1.5mm
Toe-in values are plausible
CCD sensor disturbed by the
reflection on the bodywork
Cover the bodywork with a sheet
Only for side-by-side lifts
CCD sensor disturbed by the
LED of the measuring head on
the adjacent lift
Place a panel between the lifts
Only for software prior to version 6.3 Temporary solution
Before steering place a measuring head out of level to
(up to July 2007)
Front radius interruption not
detected
force measurement of any interruption
Final solution
Update the software
The camber tends to always have the same sign
Lift or ground not sufficiently
leveled
The alignment device can only be used with level bridges
or ground.
- maximum difference in level between two wheels along
the vehicle’s pitch or tread : 1mm
- maximum difference in level between the two wheels
along the vehicle’s diagonal: 1.5mm
The camber oscillates, in particular on the test page
Only for measuring heads up to
02784R and 01453C, hybrid logic
boards 67D70720A / 67D74363A
with firmware 2.D (M2751) or earlier
(up to May 2007)
Firmware bug
Ts-A 0587 GB
Update the firmware to version 2.E (M2782) or later
Appears
Infra-red rays interrupted by
interposition of operator
Clear the field of vision of infra-red rays
Front or rear infra-red rays interrupted by interposition of the
vehicle
Perform the ‘Spoiler’ Procedure
CCD sensor blinded by the sun
Put the CCD sensor in the shade
I - 14
Appears requesting a check of the brake lock
Arms slackened
Tighten the arms well and then perform the steering again
The arms touched the ground
during steering
Put shims under the turntables and then perform the
alignment again
Brake not locked
Lock the brake correctly with the brake lock supplied
The steering wheel
remains askew
The runout compensation was
not performed
Perform the measurement again, performing the runout
compensation
I-8
Steering wheel not aligned when
requested
Repeat the measurement aligning the steering wheel when
requested
Approximate adjustment of the
alignment angles
Repeat the measurement adjusting the angles more
accurately
Excessive play in the suspension Replace the parts with play
Measuring heads not calibrated
1. Check measuring head calibration
2. If necessary, calibrate measuring heads
Only if eccentricity correction on
the ground at 90° has been carried
out with software prior to 6.0 (up to
March 2007)
M - 3.1
M - 2.5
Update the software
Software bug
Suggestions? Please write to [email protected] specifying the code 587 GB
Ts-A 0587 GB
Ts-A 0587 GB
FL-RR MEASURING HEADS
D586-FL
FL
RR
R
N.
CODE
1
42DW65891
DESCRIPTION
N.
CODE
325035010 * FLAT WASHER
21
86SB58802
TOE OPTIC-LOGIC CABLE
2
86SB58801 ALIGN. OPTIC-LOGIC CABLE
3
86SB58796
11
344300010 * ELASTIC WASHER
22
14DW55714
FL-RR OUT. COVER
12
86SB58803
23
040010101
4
314232018 * SCREW
13
315231018 * SCREW
24
314232015 * SCREW
5
05PR55125
RED PANEL
14
42DW62912
PLATE FOR SOCKETS
25
735000720
5
05PR74048
BLUE PANEL
15
67D74363A
LOGIC BOARD
26
527035040 * SPACER (R)
5
05PR66738
ORANGE PANEL
16
290290250
ADHES. COUNTERWEIGHT
27
67D79307A
6
14DW65221
FL-RR COVER
17
67D65143A
ACCELEROMETER BOARD
28
290290300 * ADHES. COUNTERWEIGHT (R)
7
317232037 * SCREW
18
86SB58800
ACCEL-LOGIC CABLE
29
215000021 * ADHESIVE VELCRO (R)
8
345102008 * WASHER
19
312120036 * SCREW
9
065054010
20
14DW55715
FL-RR BRACKET
OPTICAL GROUP
LOCKING KNOB
* Parts on the market
N.
10
CODE
DESCRIPTION
CONN. CABLE TRANSDUCER
DESCRIPTION
STICK-ON ARROW (FL)
BATTERY (R)
BLUETOOTH BOARD (R)
FL-RR INS. COVER
(R) Radio version only
(FL) Front Left Meas. Head
(RR) Rear Right Meas. Head
586-FL
FR-RL MEASURING HEADS
D586-FR
FR
RL
R
N.
CODE
1
42DW65892
DESCRIPTION
N.
CODE
DESCRIPTION
325035010 * FLAT WASHER
21
86SB58802
TOE OPTIC-LOGIC CABLE
2
86SB58801 ALIGN. OPTIC-LOGIC CABLE
3
86SB58796
11
344300010 * ELASTIC WASHER
22
14DW55716
FR-RL OUT. COVER
12
86SB58803
23
040010101
4
314232018 * SCREW
13
315231018 * SCREW
24
314232015 * SCREW
5
05PR55125
RED PANEL
14
42DW62912
PLATE FOR SOCKETS
25
735000720
5
05PR74048
BLUE PANEL
15
67D74363A
LOGIC BOARD
26
527035040 * SPACER (R)
FR-RL BRACKET
OPTICAL GROUP
N.
10
CODE
DESCRIPTION
CONN. CABLE TRANSDUCER
STICK-ON ARROW (FR)
BATTERY (R)
5
05PR66738
ORANGE PANEL
16
290290250
ADHES. COUNTERWEIGHT
27
67D70721A
6
14DW65222
FR-RL COVER
17
67D65143A
ACCELEROMETER BOARD
28
290290300 * ADHES. COUNTERWEIGHT (R)
7
317232037 * SCREW
18
86SB58800
ACCEL-LOGIC CABLE
29
215000021 * ADHESIVE VELCRO (R)
8
345102008 * WASHER
19
312120036 * SCREW
9
065054010
20
14DW55717
LOCKING KNOB
* Parts on the market
BLUETOOTH BOARD (R)
FR-RL INS. COVER
(R) Radio version only
(FR) Front Right Meas. Head
(RL) Rear Left Meas. Head
586-FR
POWER AND COMPUTING UNIT
D586-PU
N.
CODE
1
42SZ60606
2
314231015
3
DESCRIPTION
N.
CODE
N.
CODE
PLATE
11
800300311
SPACER
12
325035004 * FLAT WASHER
20
591020262
21
513240419 THREE POSITIONS SWITCH (R)
325035003 * FLAT WASHER
13
800300610
COMPUTER POWER SUPPLY 230V
21
511242101 TWO POSITIONS SWITCH (C)
COMPUTER POWER SUPPLY 115V
4
42DW55172
13
800300620
5
321232003 * NUT
14
592025183
22
681006300
24
315231018 * SCREW
6
527006175
15
7
6160002631
16
314231034 * SCREW
25
591048620
800300510
CD ROM DRIVE
26
314231018 * SCREW
8
9
86SB75816 COMPUTER MOTHERBOARD 17
527035100
SPACER
27
86SB79311
800300326
18
315231018 * SCREW
10
314931051 * SELF-THREADING SCREW
19
531082351
PLATE
SPACER
MEAS. HEADS POWER SUPPLY (R)
RAM MEMORY
* Parts on the market
DESCRIPTION
DISK ON MODULE
TABLE SOCKET
DESCRIPTION
POWER PLUG
FUSE
PANEL PLUG
CLAMP
BUTTON
(R) Radio version only
(C) Cable version only
586-PU
46DW66130
8
ITEM
1
2
3
4
4
5
5
5
5
5
5
5
5
5
Q.ty
1
1
2
1
1
4
2
2
8
1
4
4
2
4
CODE
42DW75899
42DW67232
42DW67236
42DW67234
42DW69446
317220072
319216050
325035010
331220020
346001016
211040361
211000701
42DW67235
211001081
5
5
5
6
7
8
1
4
4
4
1
1
312120051
42DW69463
42DW69464
42DW74032
061070550
21DW76363
DENOMINATION
Central block
Lead screw
Shaft
Slide table Ds
Slide table Sx
Screw
Screw
Flat washer
Cylindrical thorn
Flat washer
O-RING gasket
ORM
Plate
O-RING gasket
Screw
Disc screw for OR
Disc for OR
Grip std L=45mm
Wheel control
Elastic
46DW69410
ITEM
1
2
3
Q.tà
2
2
4
4
5
6
7
8
9
4
2
2
2
2
2
CODE
065035825
18DW69417
337110015
341000008
42DW69411
42DW69412
42DW69413
42DW69415
42DW69416
DENOMINATION
Grip
Spring
Cotter pin
Seeger ring
Arm of hold
Arm Until Ør. 780mm
Lever
Hub
Hub of joint