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Himod A/W/F/D/H Versions Service Manual English cod. 272157 − rev. 25.02.2005 Caution We recommend that: S the manual is retained for the entire service life of the machine; S the user reads the manually carefully before carrying out any operations on the machine; S the control is used exclusively for the purpose for which it is intended; incorrect use of the control shall release the manufacturer from any liability. This manual has been prepared to enable the end−user to carry out only the operations that can be made with the panels closed. Any operations that require the opening of doors or equipment panels must be carried out only by qualified personnel. Each machine is equipped with an Electric Insulating device which allows the operator to work in conditions of safety. Switch off the machine before any maintenance operation to eliminate risks remaining (electric shocks, scalds, automatic restarting, moving parts and remote control). For "UNDER" units installed on raised floor: switch off the machine before removal of the floor panels within a distance of 850 mm from the machine, to avoid risks of contact with rotating devices. The panel key supplied with the unit must be kept by the person responsible for maintenance. For identification of the unit (model and serial no.) in case of the necessity for assistance or spare parts, locate the identification label on the outside of the unit. Index 1 − Preliminary operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 − 1.2 − 1.3 − 1.4 − Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 1 2 − Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2.1 − 2.2 − Clearance areas and main dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Overall dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 − Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3.1 − 3.2 − 3.3 − 3.4 − 3.5 − 3.6 − 3.7 − 3.8 − 3.9 − 3.10 − Air inlet and outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hole in raised floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Extension hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Extension hood with sound reduction cartridges (Over unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Horizontal discharge hood (Over unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Base module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Base frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High efficiency filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . New Air module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Opening the internal panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5 6 6 6 7 7 7 8 9 4 − Refrigeration connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4.1 − Refrigeration pipeline connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4.1.1 − General layout (Fig. 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 4.1.2 − Installing pipelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4.1.3 − Pipe diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4.2 − Vacuum creation and refrigerant charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4.2.1 − R22 precharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4.2.2 − R407C precharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4.2.3 − Refrigerant charge (A and D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 5 − Water connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 5.1 − 5.2 − 5.3 − 5.4 − General warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary water connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chilled water connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation of water condensing module (only version 55/65W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 35 35 35 5.4.1 − Piping installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 English 5.5 − Coooling water connections (W, F and H only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 5.5.1 − Extra notes for open circuit applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 5.5.2 − Extra notes for closed circuit applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 5.6 − Adding ethylene glycol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 6 − Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 6.1 − 6.2 − 6.3 − Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Fan connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Aeraulic features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 7 − Start−up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 7.1 − 7.2 − 7.3 − First start−up (or after long standstill) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Starting and stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Automatic restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 8 − Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 8.1 − Chilled water valve (D and H only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 9 − Calibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 9.1 − 9.2 − Setting the thermostatic expansion valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Adjustment of the hot gas injection valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 9.2.1 − Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 9.2.2 − Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 10 − Maintenance / Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 10.1 − Refrigeration circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 10.1.1 − Refrigerant charge of the water−cooled units (W, F and H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.2 − Oil charge R22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.3 − Oil charge R407C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.4 − Oil topping−up of an installed circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 68 68 68 10.2 − Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 10.3 − Dismantling the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 App. A − HUMIDAIR humidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . App. A.1 − Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . App. A.2 − Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . App. A.3 − Humidair components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . App. A.4 − Start−up and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . App. A.4.1 − App. A.4.2 − App. A.5 − Start−up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A − 3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A − 3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A − 3 App. A.5.1 − App. A.5.2 − App. A.5.3 − App. A.6 − Removing the steam cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A − 3 Replacing the steam cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A − 3 Annual maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A − 3 Spare part list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A − 4 The Service Manual HIMOD can also be surfed on the Web at the address: www.HIROSS.IT/pde/TDS/Himod This document is password−protected. Ask for the password to your Dealer/Area Manager. English A−1 A−1 A−1 A−2 A−3 1 − Preliminary operations 1.1 − Inspection On receiving the equipment immediately check its condition; report any damage to the transport company at once. 1.2 − Handling S Always keep the unit vertically upright and do not leave it out in the open. S If possible transport the unit using a fork lift truck; otherwise use a crane with belts or cables, avoiding pressing on the top edges of the packing. 1.3 − Operating limits The units are designed to operate within working ranges (see Tab. 1). These limits are referred to new machines or to those that have been correctly installed and serviced. The warranty clauses are no longer valid for any possible damage or malfunction that may occur during or due to operation outside the application values. 1.4 − Identification The air conditioner can be identified according to the following nomenclature: 20 U A Model Air distribution: U = Under (downflow) O = Over (upflow) Cooling circuit: A = air−cooled W = water−cooled C = chilled water F = Freecooler D = Dualfluid (air−cooled) H = Dualfluid (water−cooled) To view the Service Manual HIMOD version C, refer to the Manual code 272631 Tab. 1 − Operating limits from: Room conditions to: Ambient conditions: lower limit (+)(*) standard Voltage tolerances optional Max unit to condenser distance (+) Max condenser to unit geodetic height (+) (#) 18°C, 45% R.H. 27°C, 55% R.H 11°C (−20°C with Variex on condenser) 400V 10%/3/50 208B230V ± 10%/3/60 380V ± 10%/3/60 460V ± 10%/3/60 30 m Hot water heating coil inlet water temperature max. 8.5 bar Chilled water coil water pressure inlet water temperature water pressure max. 16 bar from: Storage conditions to: max. 85°C min. 5°C − 20°C 50°C 3m (*) Exceeding these limits will cause a compressor lock, reset to normal operation can only be carried out manually. (#) If the condenser is installed below the room unit. If the condenser is installed above the unit at a height of over 6 m, a trap must be fitted every 6 m. (+) Only units with air−cooled condensers. UNDER English OVER HIMOD−A/W/F/D/H 1 2 − Positioning 2.1 − Clearance areas and main dimensions MODEL 20−24 A/W/F/D/H 26−28−32−34−40−42−46 A/W/F/D/H 55−65 A 55−65 W 81−99 A/W 1000 1740 800 890 50 1950 1750 1740 800 890 50 1950 1750 1740 800 890 50 2250 2550 1740 800 890 50 1980 A [mm] B [mm] C [mm] D [mm] E [mm] F [mm] MODEL 20−24 U 28−34−40 U 55 U 65 U 81 U 99 U 20−24 O 28−34−40 O 26−32−42−46 U 26−32−42−46 O 2 A 380 580 630 630 940 990 390 590 590 600 W 390 590 810 810 970 1030 400 600 610 620 WEIGHT (kg) − standard unit F 500 790 − − − − 500 800 810 820 HIMOD−A/W/F/D/H D 500 790 − − − − 500 800 810 820 H 500 790 − − − − 500 800 810 820 English 2.2 − Overall dimensions Under Version 20−24 A/W/F/D/H 26−28−32−34−40−42−46 A/W/F/D/H 55−65 A 1750 40 1950 1000 5 990 5 5 1740 5 50 885 5 50 885 5 55−65 W 2250 300 1950 1750 5 1740 5 81−99 A/W 70 1980 2550 5 English 2540 HIMOD−A/W/F/D/H 5 50 885 5 3 Over Version 20−24 A/W/F/D/H 26−28−32−34−40−42−46 A/W/F/D/H 1750 40 1950 1000 5 4 990 5 5 1740 5 HIMOD−A/W/F/D/H 50 890 English 3 − Installation ATTENTION: The conditioner must never be installed out of doors. 3.1 − Air inlet and outlet A B C D 20 −24 A/W/F/D/H 910 331 40 47 55−65 A/W − under 1250 575 247 140 26−28−32−34−40−42− 46 A/W/F/D/H 1660 331 40 47 81−99 A/W − under 1520 778 510 55 E F G H L 20 −24 A/W/F/D/H 910 770 65 55 45 26−28−32−34−40−42−4 6 A/W/F/D/H 1660 770 65 55 45 81−99 A/W − under 2460 799 43 46 45 Look−through rear view 3.2 − Hole in raised floor 20−24 A/W/F/D/H A [mm] B [mm] C [mm] without base frame 900 810 93 with base frame 1000 885 48 26−28−32−34−40−42−46 A/W/F/D/H 55−65 A/W without base frame with base frame 1650 1750 810 885 93 48 81−99 U A/W A [mm] B [mm] C [mm] without base frame 2470 810 93 with base frame 2550 885 48 CAUTION: For "UNDER" units installed on raised floor, inhibit inappropriate access to the unit from the base to not−authotized staff: i.e. fixing the floor panels up to 850 mm from the unit. English HIMOD−A/W/F/D/H 5 Extension hood false ceiling 3.3 − 20−24 A/W/F/D/H 26−28−32−34−40−42−46 A/W/F/D/H 55−65 A/W 81−99 U A/W 3.4 − Extension hood with sound reduction cartridges (Over unit) 3.5 − A 1000 B 890 C 500 / 1200 D 30 1750 890 500 / 1200 30 2550 890 500 / 1200 30 Horizontal discharge hood (Over unit) front 20 −24 A/W/F/D/H 26−28−32−34−40−42− 46 A/W/F/D/H 6 HIMOD−A/W/F/D/H back A 1000 B 890 C 600/900 1750 890 600/900 English 3.6 − Base module If there is no raised floor below the unit it must be placed on a base module to allow access to the external connections. The conditioner is connected to the base module by 4 screws. A B C 20−24 A/W/F/D/H 990 885 200 26−28−32−34−40−42− 46 A/W/F/D/H 55−65 A/W 1740 885 200 81−99 U A/W 2540 885 200 3.8 − English 3.7 − Base frame High efficiency filters HIMOD−A/W/F/D/H 7 3.9 − New Air module UNDER OVER (A/W/D/H/F version) (A/W/D/H/F version) UNDER (Model 55−65 − A/W version) UNDER (Model 81−99 − A/W version) 8 HIMOD−A/W/F/D/H English 3.10 − Opening the internal panels 1 English 2 HIMOD−A/W/F/D/H 3 9 4 − Refrigeration connections Refrigeration pipeline connections The air condensing units are delivered helium−pressurized at 3 bar. 4.1 − Fig. 1 Ideal pipe layout The discharge operation of the room unit pressurized with helium (at 3 bar) and the de−welding of the bottoms from the connections must be carried out as last operations, immediately followed by the connection and emptying of the whole system. 4.1.1 − General layout (Fig. 1) 1) In soft or hard copper. The diameter required is stated in Tab. 4. If the installer intends to use pipes of a larger diameter (e.g. for long winding runs) then consult Technical Support Department beforehand. Use as short refrigeration pipelines as possible to minimize the total charge of refrigerant and the pressure drops. For long runs (over 30 equivalent m) contact Technical Support Department. Lay the horizontal gas pipes with 1% downward gradient towards the refrigerant flow. 2) Reduce the number of bends, which must be of large radius, to a minimum. 3) Insulate the piping as specified in Tab. 2. If the pipes are put next to electrical cables it is advised to insulate them to avoid induced currents and damage to cable insulation. 4) There must be a minimum separation of 20 mm between the gas and liquid pipelines. If this is not possible insulate both lines. 5) Support both horizontal and vertical pipes with vibration−damping clamps (which include rubber gaskets). Place these every 1.5 − 2 m. 10 1 5 4 HIMOD−A/W/F/D/H 2 3 English Tab. 2 − Condenser positioning CONDENSER POSITION INSULA INSULATION int. necessary necessary necessary ext. only for aesthetic reasons only for aesthetic reasons only for aesthetic reasons int. absolutely not not necessary no (expose to cold underfloor air) ext. only for aesthetic reasons only if exposed to sun only if exposed to sun max. 20 m gas liq liq. CONDITIONER ABOVE CONDENSER (not recommended) liquid gas CONDITIONER AND CONDENSER AT SAME LEVEL CONDITIONER BELOW CONDENSER liquid liquid gas LAYOUT max. 3 m (*) (see *) 6m gas (*) The gas line must have an oil trap for every 6 m of vertical piping (plus one at the base). (*) For height differences of over 3 m the system must be designed so as to guarantee additional subcooling (consult Technical Support Department). N.B. If necessary, to favour oil migration, reduce vertical gas piping in diameter, even if this leads to an increased pressure drop (consult Technical Support Department). Tab. 3 − Weight of refrigerant contained in piping during operation EXTERNAL PIPE DIAMETER (mm) ggas (*) 12 x 1 14 x 1 liquid (+), at different condensing temperatures R22 (kg/m) R407C (kg/m) 35.0 °C 40.5 °C 46.0 °C 51.5 °C 57.0 °C 35.0 °C 46.0 °C 57.0 °C 0.0049 0.09 0.09 0.09 0.09 0.08 0.09 0.09 0.08 0.0068 0.12 0.12 0.12 0.12 0.11 0.11 0.11 0.10 16 x 1 0.0085 0.18 0.17 0.17 0.16 0.16 0.17 0.16 0.15 18 x 1 0.012 0.24 0.23 0.23 0.22 0.21 0.23 0.22 0.20 22 x 1 0.019 0.36 0.35 0.34 0.34 0.33 0.34 0.32 0.31 28 x 1 0.033 0.61 0.59 0.58 0.57 0.55 0.58 0.55 0.52 (*) Gas refers to superheated vapour temp. = 65 °C (press. = 15.5 bar), density = 0.062 kg/l, spec. vol. = 0.016 m3/kg). These weights can be considered correct for all superheated vapour temperatures as the difference is negligible. (+) Liquid pressure and density varies according to condensing temperature (see refrigerant tables). English HIMOD−A/W/F/D/H 11 4.1.2 − Installing pipelines THE FOLLOWING OPERATIONS MUST BE CARRIED OUT BY AN EXPERIENCED REFRIGERATION TECHNICIAN. The discharge operation of the room unit pressurized with helium (at 3 bar) and the de−welding of the bottoms from the connections must be carried out as last operations, immediately followed by the connection and emptying of the whole system. 1) Lay the piping, taking note of the following: D Welding: S All joints must be braze−welded. S Avoid butt welds by using sleeves or enlarging one of the pipes using a pipe opener. S Use silver−based solders and the correct apparatus. S Guarantee a correct weld as a refrigerant leak, or a faulty weld which leads to a leak later on, can seriously damage the air conditioner. D Always use large−radius curves (bending radius at least equal to pipe diameter). Bend the pipes as follows: S soft copper: by hand or bending device. S hard copper: use preformed curves. Do not overheat the pipes when welding so as to minimize oxidation. 2) Connect the pipes to the condenser: D Condensers with butt−welded pipe connections: cut the pipe, enlarge it and weld it to the pipeline. D Condensers with threaded tap connections: flange the pipes and connect. RESPECT THE DIRECTION OF REFRIGERANT FLOW (SEE LABELS ON REFRIGERANT CONNECTIONS). 3) Wash out the pipelines as follows: a) Plug up the free ends of the pipes. b) Connect a helium cylinder, fitted with a reducer (max. pressure 10 bar), to the ¼" SAE Schrader valve of the condenser. c) Pressurize the pipes with helium. d) Unplug the pipes instantaneously. e) Repeat a) − d) several times. THIS OPERATION IS ESPECIALLY IMPORTANT WHEN HARD COPPER PIPING IS USED. When the pipes are more than 30 m long, contact Technical Support Department 4) Open all the room unit shut−off valve. 5) Discharge the room unit pressurized with helium (at 3 bar) opening the charge valves so that all the branches of the circuit are discharged (e.g. on the receiver, on the low pressure side and on the compressor delivery). 6) De−weld the bottoms from the connections of the room unit. 7) Fix (weld) the pipes to the connections on the air conditioner. 8) Connect the refrigerant safety valve to the outdoor with a O 16 copper pipe. 4.1.3 − Pipe diameter The diameters of the connecting pipes between the conditioner and the condensing unit listed in Tab. 4 must be respected, otherwise the guarantee becomes invalid. Tab. 4 − Pipe diameters (room unit − remote condenser) STANDARD PIPE DIAMETERS (Valid for equivalent lengths up to 30 m) MOD. gas copper tube external diametre x thickness (mm) liquid copper tube external diametre x thickness (mm) R22 R407C R22 R407C 20/42 22X 1 18 X 1 18 X 1 16 X 1 24/46 22 X 1 22 X 1 18 X 1 18 X 1 26/32 18 X 1 16 X 1 18 X 1 14 X 1 28 22 X 1 22 X 1 18 X 1 18 X 1 34 28 X 1 22 X 1 22 X 1 18 X 1 40 28 X 1 28 X 1 22 X 1 22 X 1 55 22 1 22 1 18 1 18 1 65 28 1 22 1 22 1 18 1 81 28 1 28 1 22 1 22 1 99 28 1 28 1 22 1 22 1 Tab. 5 − Equivalent lengths in meters of: curves, shut−off and non−return valves Nominal diameter (mm) 12 905 455 1805 905 12 0.50 0.25 0.75 2.10 1.90 14 0.53 0.26 0.80 2.20 2.00 16 0.55 0.27 0.85 2.40 2.10 18 0.60 0.30 0.95 2.70 2.40 22 0.70 0.35 1.10 3.20 2.80 28 0.80 0.45 1.30 4.00 3.30 HIMOD−A/W/F/D/H English 4.2 − Vacuum creation and refrigerant charge Check the refrigerant type to be used on the data plate of the air conditioner and on the refrigerating compressor. Fig. 2 − Pump and refrigerant charging cylinder connection for vacuum creation and refrigerant charge 11a 14 11 13 (*) R.L. 12 10a 10b 10 (*) only with reheating coil (optional) 4.2.1 − R22 precharge 1) Open all cocks of the system including those used for pressurizing (ambient unit and condensing unit). By this operation all the components of the refrigerating circuit must be subject to vacuum. 2) Connect a proper, high efficiency vacuum pump (10) to the couplings for: − compressor intake and delivery by using, if available, the three−way Rotalock cocks, coupling 1/4” SAE (make sure that all the three ways are open), otherwise the Schrader valves welded on the pipings. −Three−way Rotalock cock, coupling 1/4" SAE of the liquid receiver (12) (make sure that all three ways are open). − Schrader coupling (13) fit on the compressor or fan space, if the reheating coil option is available. 3) Provide for a connection with refrigerant cylinder before making vacuum. English 4) Make the system vacuum up to a residual pressure of 0.7 absolute mbar, then go on for 30 minutes. The pressure must be measured by means of a vacuum pressure gauge (10 b) on the system side. If the complete vacuum is not possible, this means that there are some leaks (to be removed according to the instructions given in 6 below). NEVER USE THE COMPRESSOR TO CREATE A VACUUM (THIS INVALIDATES ITS GUARANTEE). 5) Break the vacuum as follows: a) Close the cock (10a) of the vacuum pump (10). b) Open the cock (11a) of the refrigerant cylinder kept vertically to load only gaseous refrigerant. c) Pre−charge is complete when the pressure of the gaseous refrigerant contained in the lines, condenser and Liquid Receiver (L.R.) balances that of the cylinder. d) At this point both the vacuum pump and the refrigerant cylinder can be disconnected as follows: d1) close the cylinder cock (11a) d2) close the way 1/4" SAE of the Rotalock cocks and of the connected Schrader valves. 6) Inspect all connections/joints using a leak detector. If a leak is found empty the pipes and the condenser, seal the leak and repeat the instructions in 3) − 6). 4.2.2 − R407C precharge 1) Open all cocks of the system including those used for pressurizing (ambient unit and condensing unit). By this operation all the components of the refrigerating circuit must be subject to vacuum. 2) Connect a proper, high efficiency vacuum pump (10) suitable for polyester oils to the couplings: − Compressor intake and delivery using, if available, the three−way Rotalock cocks, coupling 1/4" SAE (make sure that all three ways are open), otherwise the Schrader valves welded on the pipings. −Three−way Rotalock cock, coupling 1/4" SAE of the liquid receiver (12) (make sure that all three ways are open). − Schrader coupling (13) fit on the compressor or fan space, if the reheating coil option is available. 3) Provide for a connection with refrigerant cylinder before making vacuum. 4) Make the system vacuum up to 0.3 absolute mbar and after 3 hours check if 1.3 absolute mbar have not been exceeded. This condition warrants a humidity lower than 50 ppm inside the system. If the complete vacuum is not possible, this means that there are some leaks (to be removed according to the instructions in 6 below). NEVER USE THE COMPRESSOR TO CREATE A VACUUM (THIS INVALIDATES ITS GUARANTEE). 5) Break the vacuum as follows: a) Close the pump cock (10) for the vacuum (10). b) Open the cock of the refrigerant cylinder (11a) until the system reaches a pressure value of about 3 bar. HIMOD−A/W/F/D/H 13 The refrigerant must be introduced and charged by taking only liquid fluid from the cylinder. c) At this point both the vacuum pump and the refrigerant cylinder can be disconnected as follows: c1) close the cylinder cock (11a) c2) close the way 1/4" SAE of the Rotalock cocks and of the connected Schrader valves. 6) Inspect all connections/joints using a leak detector. If a leak is found, empty the pipes and the condenser, seal the leak and repeat the instructions in 3) − 6). 7) Now the machine is ready for completing the charge and the start−up. 8) Charge the refrigerant by means of the charge valve placed at the evaporator inlet. 4.2.3 − Refrigerant charge (A and D) 1) Start the unit as described in para. 7.1. 2) Manually start the compressor (ensure the unit is not in the dehumidification phase). 3) Guarantee a constant condensation temperature (preferably 42−45°C); if necessary, partially obstruct the condenser coil surface or limit its ventilating power to obtain these conditions. 4) Charge the unit until the bubbles in the sight glass have disappeared and the working conditions of the entire refrigeration circuit have become normal. 5) Verify that the superheat is 7−8 °C (to do this refer to para. 9.1). CAUTION: the refrigerant must be introduced and charged by taking only liquid fluid from the cylinder through the cock communicating with the bottom of the charge cylinder (possible check by means of a sight glass fit on the charge pipe). 14 HIMOD−A/W/F/D/H English Himod 20/24 A/D under/over Fig. 3 − Refrigeration connections Under liquid line 200 gas line liquid line gas line Right side view (DX) Frontal view 125 180 Over liquid line 130 gas line liquid line gas line Right side view (DX) = Non return valve (optional). English Frontal view 240 290 HIMOD−A/W/F/D/H 15 Fig. 4 − Refrigeration connections Himod 28/34/40 A/D under/over Under liquid line 200 gas line liquid line gas line Right side view (DX) Frontal view 125 180 Over liquid line 290 gas line liquid line gas line Right side view (DX) 310 Frontal view 370 = Non return valve (optional). 16 HIMOD−A/W/F/D/H English Himod 26/46 A/D under Himod 55/65 A under Himod 26/46 A/D over Fig. 5 − Refrigeration connections Under liquid line 70 (55/65A) 60 (55/65A) 150 80 gas line 640 780 480 (55/65A) Right side view (DX) 480 (55/65A) Frontal view liquid line liquid line gas line gas line Over 780 640 liquid line gas line 540 80 Right side view (DX) Frontal view liquid line liquid line gas line gas line = Non return valve (optional). English HIMOD−A/W/F/D/H 17 Fig. 6 − Refrigeration connections Himod 81/99 A under Under 87 73 73 380 liquid line gas line Frontal view gas line liquid line 90 liquid line gas line Right side view (DX) = Non return valve (optional). 18 HIMOD−A/W/F/D/H English Himod 20/24/28/34/40 A under/over Fig. 7 − Refrigeration circuit 6 11 12 14 18 6 6 15 10 6 for Sweden only 9 7 13 16 17 3 1 6 * 13 8 6 13 MC 13 2 5 hot gas only SUPPLYING LIMIT 12 4 POS. DESCRIPTION POS. DESCRIPTION 1 Compressor 10 Thermostatic valve 2 Crankcase heater 11 Hot gas solenoid valve (optional) 3 High pressure switch (HP) 12 Non−return valve (optional) 4 Air−cooled condenser 13 Shut−off valve (* except for model 20−24) 5 Liquid receiver 14 Reheating coil (optional) 6 Access valve 15 Evaporator 7 Safety valve 16 Low pressure switch (LP) 8 Filter dryer 17 Shut−off solenoid valve 9 Sight glass 18 NTC sensor (optional) English HIMOD−A/W/F/D/H 19 Himod 26/32/42//46 A under/over Fig. 8 − Refrigeration circuit 11 6 6 12 15 14 6 6 6 16 16 18 10 10 1 MC 1 MC 2 2 17 17 for Sweden only for Sweden only 3 3 7 6 7 9 9 13 13 8 8 13 13 6 13 5 13 5 SUPPLYING LIMIT 12 12 4 POS. 20 4 DESCRIPTION POS. DESCRIPTION 1 Compressor 10 Thermostatic valve 2 Crankcase heater 11 Hot gas solenoid valve (optional) 3 High pressure switch (HP) 12 Non−return valve (optional) 4 Air−cooled condenser 13 Shut−off valve 5 Liquid receiver 14 Reheating coil (optional) 6 Access valve 15 Evaporator 7 Safety valve 16 Low pressure switch (LP) 8 Filter dryer 17 Shut−off solenoid valve 9 Sight glass 18 NTC sensor (optional) HIMOD−A/W/F/D/H English Himod 55/65 A under Fig. 9 − Refrigeration circuit 11 6 6 12 15 14 6 16 16 18 6 6 10 10 MC MC 1 1 2 2 17 17 3 3 7 9 9 7 6 6 6 6 6 8 8 5 13 5 13 13 13 SUPPLYING LIMIT 12 12 4 4 POS. DESCRIPTION POS. DESCRIPTION 1 Compressor 10 Thermostatic valve 2 Crankcase heater 11 Hot gas solenoid valve (optional) 3 High pressure switch (HP) 12 Non−return valve (optional) 4 Air−cooled condenser 13 Shut−off valve 5 Liquid receiver 14 Reheating coil (optional) 6 Access valve 15 Evaporator 7 Safety valve 16 Low pressure switch (LP) 8 Filter dryer 17 Shut−off solenoid valve 9 Sight glass 18 NTC sensor (optional) English HIMOD−A/W/F/D/H 21 Himod 81/99 A under Fig. 10 − Refrigeration circuit 11 6 6 12 15 14 6 6 6 16 16 18 10 10 1 MC 1 MC 2 2 17 17 13 13 7 3 7 9 9 3 13 13 6 6 8 hot gas only 8 13 13 13 5 13 5 SUPPLYING LIMIT 12 12 4 POS. 22 4 DESCRIPTION POS. DESCRIPTION 1 Compressor 10 Thermostatic valve 2 Crankcase heater 11 Hot gas solenoid valve (optional) 3 High pressure switch (HP) 12 Non−return valve (optional) 4 Air−cooled condenser 13 Shut−off valve 5 Liquid receiver 14 Reheating coil (optional) 6 Access valve 15 Evaporator 7 Safety valve 16 Low pressure switch (LP) 8 Filter dryer 17 Shut−off solenoid valve 9 Sight glass 18 NTC sensor (optional) HIMOD−A/W/F/D/H English Himod 20/24/28/34/40 W under/over Fig. 11 − Refrigeration circuit 6 11 12 14 6 6 15 10 for Sweden only 13 17 9 16 3 1 6 * 13 8 18 7 6 13 MC 12 2 6 WATER OUTLET 5 4 WATER INLET POS. DESCRIPTION POS. DESCRIPTION 1 Compressor 10 Thermostatic valve 2 Crankcase heater 11 Hot gas solenoid valve (optional) 3 High pressure switch (HP) 12 Non−return valve 4 Water−cooled condenser 13 Shut−off valve (* except for model 20−24) 5 Pressostatic valve 14 Reheating coil (optional) 6 Access valve 15 Evaporator 7 Safety valve 16 Low pressure switch (LP) 8 Filter dryer 17 Shut−off solenoid valve 9 Sight glass 18 Liquid receiver (only with reheating coil − optional) English HIMOD−A/W/F/D/H 23 Himod 26/32/42/46 W under/over Fig. 12 − Refrigeration circuit 11 6 6 12 15 14 6 6 6 16 16 19 10 10 1 MC 1 MC 2 2 18 18 3 3 9 7 6 9 13 6 * * * 8 8 6 * 6 7 13 6 17 12 7 12 6 6 WATER OUTLET WATER OUTLET 5 5 4 WATER WATER INLET INLET POS. 24 4 DESCRIPTION POS. DESCRIPTION 1 Compressor 11 Hot gas solenoid valve (optional) 2 Crankcase heater 12 Non−return valve 3 High pressure switch (HP) 13 Shut−off valve (* with reheating coil only − optional) 4 Water−cooled condenser 14 Reheating coil (optional) 5 Pressostatic valve 15 Evaporator 6 Access valve 16 Low pressure switch (LP) 7 Safety valve (* with reheating coil only − optional) 17 Liquid receiver (* with reheating coil only − optional) 8 Filter dryer 18 Shut−off solenoid valve 9 Sight glass 19 NTC sensor (optional) 10 Thermostatic valve HIMOD−A/W/F/D/H English Himod 55/65 W under Fig. 13 − Refrigeration circuit 11 6 6 12 15 14 6 16 16 18 6 6 10 10 MC MC 1 1 2 2 17 17 3 3 7 7 9 9 6 6 6 8 8 6 6 5 13 REFRIGERANT SIDE CONNECTION WITH WATER SIDE BY THE CONNECTION PIPE KIT TO BE ARRANGED BY THE INSTALLER. 12 WATER INLET 6 POS. 13 13 12 18 18 WATER OUTLET 6 WATER OUTLET 19 19 DESCRIPTION POS. DESCRIPTION 1 Compressor 11 Hot gas solenoid valve (optional) 2 Crankcase heater 12 Non−return valve 3 High pressure switch (HP) 13 Shut−off valve 4 Water−cooled condenser 14 Reheating coil (optional) 5 Pressostatic valve 15 Evaporator 6 Access valve 16 Low pressure switch (LP) 7 Safety valve (* with reheating coil only − optional) 17 Shut−off solenoid valve 8 Filter dryer 18 Pressostatic valve 9 Sight glass 19 Water−cooled condenser 10 Thermostatic valve English HIMOD−A/W/F/D/H WATER INLET 13 5 25 Himod 81/99 W under Fig. 14 − Refrigeration circuit 11 6 6 12 15 14 6 6 6 16 16 19 10 10 1 MC 1 MC 2 2 18 18 13 13 9 7 9 7 3 3 6 6 6 8 6 8 6 12 13 12 13 17 17 5 5 WATER OUTLET WATER OUTLET 4 WATER WATER INLET INLET POS. 26 4 DESCRIPTION POS. DESCRIPTION 1 Compressor 11 Hot gas solenoid valve (optional) 2 Crankcase heater 12 Non−return valve 3 High pressure switch (HP) 13 Shut−off valve 4 Water−cooled condenser 14 Reheating coil (optional) 5 Condensing control valve 15 Evaporator 6 Access valve 16 Low pressure switch (LP) 7 Safety valve (* with reheating coil only − optional) 17 Liquid receiver 8 Filter dryer 18 Shut−off solenoid valve 9 Sight glass 19 NTC sensor (optional) 10 Thermostatic valve HIMOD−A/W/F/D/H English Himod 20/24 F under/over Fig. 15 − Refrigeration circuit 6 11 12 14 6 15 6 17 10 for Sweden only 13 6 18 21 9 16 8 3 19 7 1 6 6 13 MC 12 2 6 4 20 T WATER INLET 5 WATER OUTLET POS. DESCRIPTION POS. DESCRIPTION 1 Compressor 11 Hot gas solenoid valve (optional) 2 Crankcase heater 12 Non−return valve 3 High pressure switch (HP) 13 Shut−off valve 4 Water cooled condenser 14 Reheating coil (optional) 5 Pressostatic valve 15 Evaporator 6 Access valve 16 Low pressure switch (LP) 7 Safety valve 17 Chilled water coil 8 Filter dryer 18 2−way chilled water valve 9 Sight glass 19 Liquid receiver (only with reheating coil − optional) 10 Thermostatic valve 20 Inlet water sensor 21 Shut−off solenoid valve English HIMOD−A/W/F/D/H 27 Himod 28/34/40 F under/over Fig. 16 − Refrigeration circuit 6 11 12 14 6 15 6 17 10 for Sweden only 13 6 18 21 9 16 8 3 19 7 1 6 6 13 13 MC 12 2 6 4 5 20 T WATER INLET WATER OUTLET POS. 28 DESCRIPTION POS. DESCRIPTION 1 Compressor 11 Hot gas solenoid valve (optional) 2 Crankcase heater 12 Non−return valve 3 High pressure switch (HP) 13 Shut−off valve 4 Water cooled condenser 14 Reheating coil (optional) 5 Pressostatic valve 15 Evaporator 6 Access valve 16 Low pressure switch (LP) 7 Safety valve 17 Chilled water coil 8 Filter dryer 18 2−way chilled water valve 9 Sight glass 19 Liquid receiver (only with reheating coil − optional) 10 Thermostatic valve 20 Inlet water sensor 21 Shut−off solenoid valve HIMOD−A/W/F/D/H English Himod 26/32/42/46 F under/over Fig. 17 − Refrigeration circuit 11 6 6 12 15 15 17 18 14 6 6 6 16 16 22 10 10 1 MC 1 MC 2 2 21 21 3 3 7 6 9 9 13 6 * * * 8 8 * 19 7 13 12 6 6 7 12 6 6 4 5 5 20 4 WATER INLET WATER OUTLET POS. DESCRIPTION POS. DESCRIPTION 1 Compressor 12 Non−return valve 2 Crankcase heater 13 Shut−off valve (* with reheating coil only − optional) 3 High pressure switch (HP) 14 Reheating coil (optional) 4 Water cooled condenser 15 Evaporator 5 Pressostatic valve 16 Low pressure switch (LP) 6 Access valve 17 Chilled water coil 7 Safety valve (* with reheating coil only − optional) 18 2−way chilled water valve 8 Filter dryer 19 Liquid receiver (* with reheating coil only − optional) 9 Sight glass 20 Inlet water thermostat 10 Thermostatic valve 21 Shut−off solenoid valve 11 Hot gas solenoid valve (optional) 22 NTC sensor (optional) English HIMOD−A/W/F/D/H 29 Himod 20/24/28/34/40 D under/over Fig. 18 − Refrigeration circuit 11 6 12 14 6 15 6 20 10 18 22 17 6 T for Sweden only 16 9 7 13 3 8 * 13 6 13 2 13 5 SUPPLYING LIMIT 12 CHILLED WATER INLET MC CHILLED WATER OUTLET 1 6 4 POS. 30 DESCRIPTION POS. DESCRIPTION 1 Compressor 11 Hot gas solenoid valve (optional) 2 Crankcase heater 12 Non−return valve (optional) 3 High pressure switch (HP) 13 Shut−off valve (* except for model 20−24) 4 Air cooled condenser 14 Reheating coil (optional) 5 Liquid receiver 15 Evaporator 6 Access valve 16 Low pressure switch (LP) 7 Safety valve 17 Shut−off solenoid valve 8 Filter dryer 18 3−way chilled water valve 9 Sight glass 20 Chilled water coil 10 Thermostatic valve 22 Inlet water thermostat HIMOD−A/W/F/D/H English Himod 26/32/42/46 D under/over Fig. 19 − Refrigeration circuit 11 6 19 6 12 15 20 21 14 6 6 6 16 16 18 10 10 1 1 2 2 17 17 for Sweden only for Sweden only 7 9 9 3 7 13 13 8 8 13 13 6 13 5 CHILLED WATER OUTLET 3 6 MC CHILLED WATER INLET MC 13 5 SUPPLYING LIMIT 12 12 4 POS. 4 DESCRIPTION POS. DESCRIPTION 1 Compressor 11 Hot gas solenoid valve (optional) 2 Crankcase heater 12 Non−return valve (optional) 3 High pressure switch (HP) 13 Shut−off valve 4 Air cooled condenser 14 Reheating coil (optional) 5 Liquid receiver 15 Evaporator 6 Access valve 16 Low pressure switch (LP) 7 Safety valve 17 Shut−off solenoid valve 8 Filter dryer 18 NTC sensor (optional) 9 Sight glass 19 3−way chilled water valve 10 Thermostatic valve 20 Chilled water coil 21 Inlet water thermostat English HIMOD−A/W/F/D/H 31 Himod 20/24/28/34/40 H under/over Fig. 20 − Refrigeration circuit 6 11 12 14 6 15 6 19 18 21 T 10 for Sweden only 22 13 3 17 7 8 1 6 * 13 6 13 MC 12 2 CHILLED WATER INLET 16 CHILLED WATER OUTLET 9 6 WATER OUTLET 4 5 WATER INLET POS. 32 DESCRIPTION POS. DESCRIPTION 1 Compressor 11 Hot gas solenoid valve (optional) 2 Crankcase heater 12 Non−return valve 3 High pressure switch (HP) 13 Shut−off valve (* except for model 20−24) 4 Water cooled condenser 14 Reheating coil (optional) 5 Pressostatic valve 15 Evaporator 6 Access valve 16 Low pressure switch (LP) 7 Safety valve 17 Liquid receiver (only with reheating coil − optional) 8 Filter dryer 18 3−way chilled water valve 9 Sight glass 19 Chilled water coil 10 Thermostatic valve 21 Inlet water thermostat 22 Shut−off solenoid valve HIMOD−A/W/F/D/H English Himod 26/32/42/46 H under/over Fig. 21 − Refrigeration circuit 11 6 20 6 12 15 21 22 14 6 6 6 16 16 19 10 10 1 1 MC 2 2 3 3 7 6 9 9 8 8 13 6 * * * 6 * 6 7 13 17 7 12 12 6 6 WATER OUTLET WATER OUTLET 5 5 4 4 WATER WATER INLET INLET POS. CHILLED WATER OUTLET 18 18 CHILLED WATER INLET MC DESCRIPTION POS. DESCRIPTION 1 Compressor 12 Non−return valve 2 Crankcase heater 13 Shut−off valve (* with reheating coil only − optional) 3 High pressure switch (HP) 14 Reheating coil (optional) 4 Water cooled condenser 15 Evaporator 5 Pressostatic valve 16 Low pressure switch (LP) 6 Access valve 17 Liquid receiver (* with reheating coil only − optional) 7 Safety valve (* with reheating coil only − optional) 18 Shut−off solenoid valve 8 Filter dryer 19 NTC sensor (optional) 9 Sight glass 20 3−way chilled water valve 10 Thermostatic valve 21 Chilled water coil 11 Hot gas solenoid valve (optional) 22 Inlet water thermostat English HIMOD−A/W/F/D/H 33 Fig. 22 − Water circuit of reheating coil (optional) Himod 1 4 2 3 HOT WATER OUTLET HOT WATER INLET POS. 34 DESCRIPTION 1 Evaporator 2 Reheating coil (optional) 3 ON−OFF 3−way valve (optional) 4 Air purge valve HIMOD−A/W/F/D/H English 5 − Water connections 5.1 − General warnings ENSURE THAT THE TUBING DOES NOT OBSTRUCT THE AIR FLOW(Under only). IF THE TUBING IS TO RUN OUTDOORS, ADD ETHYLENE GLYCOL TO THE CIRCUIT AS DESCRIBED IN PARA. 5.6. Fig. 24 − Chilled water circuit Air conditioner 2 5.2 − Auxiliary water connections − Condensate drain (Fig. 23): S Use galvanized steel, PVC or flexible polythene tubing. S Allow a 2% gradient towards the drain outlet. S There must be a drain trap (1) placed at least 30 mm below the drain tray (2). S Fill the drain trap with water (3). Fig. 23 − Condensate drain 1 6 5 7 3 5.4 − Installation of water condensing module (only version 55/65W) The units and the condensing base are delivered pressurized with dry nitrogen at a pressure of 3 bar. The unit is supplied with a separate base, containing the water exchangers and the hydraulic circuit. The base is arranged to be fixed under the unit (Fig. 25). 2 1 4 min. 30 mm Fig. 25 − Water condensing module 3 BRACKET Unit to be connected by user − Humidifier (optional): See App. A. − Hot water (optional): S Use copper or steel (Mannesmann) tubing. S Insulate both tubes using Armaflex insulation. S S S S S S S S Chilled water connections (D and H only) − (Fig. 24) Use copper or steel (Mannesmann) tubing. Place the tubing on supporting saddles (1). Insulate both tubes using Armaflex insulation (2). Place shut−off ball valves (3) at the conditioner inlet and outlet to allow easy maintenance. It is useful to install a thermometer (4) and a manometer (5) at the conditioner inlet and outlet. Install a water drain tap (6) at the lowest point in the circuit. Place a control valve (7) in the outlet water tubing. Fill the circuit with water/glycol (see below), up to a maximum pressure of 7 bar. Tube kit 5.3 − English Base module HIMOD−A/W/F/D/H The opening of the cutoff cocks of the unit pressurized with nitrogen must be the last operation, together with the vacuuming of the whole system. This precaution enables the dryer filter and the oil in the compressor not to be saturated with humidity. 35 5.4.1 − Piping installation THE FOLLOWING OPERATIONS MUST BE PERFORMED BY AN EXPERIENCED REFRIGERATION TECHNICIAN. The condensing base is equipped with a kit of connection copper pipes that must be used to join the unit refrigerant pipes with the base refrigerant pipes. For the connection it is necessary to cut the base refrigerant pipes, widen them and weld them on the kit. Make the connection considering the following: S Welding: S the pipes must be braze−welded; S avoid head weldings using sleeves or widening one of the pipes with a pipe widener; S use silver−based welding alloys and suitable equipment; S ensure a correct welding, as a refrigerant leak or a faulty welding with relevant leak may damage the air conditioner. 5.5 − Coooling water connections (W, F and H only) The unit must receive cooling water as follows: a) from an external cooling water source, in open circuit (para. 5.5.1). b) using a Dry cooler, in closed circuit (para. 5.5.2). S Connect the piping as shown in Fig. 27 ÷ Fig. 31. S It is advisable to use hoses to be connected, with 3−piece joints, to the condenser water inlet and outlet couplings. S IMPORTANT: fit a standard strainer on the inlet water piping. S Place shut−off ball valves at the conditioner inlet and outlet to allow easy maintenance. S It is advisable to install a water drain system at the lowest point in the circuit. S Fully drain the piping before connecting it to the air conditioner. Caution 5.5.1 − Extra notes for open circuit applications S Use the unit with mains or well water. DO NOT USE WATER FROM AN EVAPORATIVE COOLING TOWER UNLESS THE FILLING WATER HARDNESS IS CONTROLLED. S The water pressure must be 2 − 10 bar (if this is not so, contact the Technical Support Department). S The required water flow at different temperatures is given in our catalogues or on request. S If necessary (very low water temperature) insulate both pipes using Armaflex insulation. S Calibrate the water pressostatic valve (WV) as described in CHAP. 9. 5.5.2 − Extra notes for closed circuit applications S The installation in Fig. 26 is indicative only; for individual installations follow the project diagram. S Install a pump system calculated, for the flow rate required, on the basis of the flow and total head of the system (see project data), and controlled by the compressor running (see label on the unit). S Insulate both pipes using Armaflex insulation. S VERY IMPORTANT: Add water and ethylene glycol to the circuit, when the ambient temperature is below zero (referring also to para. 5.6). Do not exceed the nominal operating pressure of the circuit components. S Bleed air out of the circuit. 5.6 − Adding ethylene glycol Tab. 6 − Ethylene glycol to be added to water freezing temperature (_C) 0 −5 −11 −18 −27 −39 ethylene glycol to add to water (% in weight of total mixture) 0 10 20 30 40 50 N.B. Values are for Shell antifreeze 402. For different brands check manufacturer’s data. To prevent the refrigerating fluid from migrating towards the condenser when the compressor is at a standstill, and to avoid any intervention of the high pressure switch when the compressor starts up again, it is necessary to proceed as follows: 1) provide for a water temperature at the refrigerating condenser inlet higher than the temperature of the air−conditioned room. Or, as an alternative, 2) interrupt water circulation and install the water pressure valve (WV) on board of the refrigerating 36 condenser when the circulation pump is not interlocked with the compressor operation. NOTES: S To avoid stratification run the circulation pump for at least 30 min. after adding any glycol. S After adding water to the water circuit, disconnect the unit from the sanitary water piping system; in this way the water mixed with glycol won’t return into the same piping system. S After any topping−up of water check the glycol concentration and add any glycol if necessary. S The hydraulic features of the system vary by adding glycol. Therefore check the head and the flow rate of the pump to be used. HIMOD−A/W/F/D/H English Fig. 26 − Advised Dry cooler Installation filling water HTC TS Stand−by pump (optional) Stand−by pump English shut−off valve TS thermostat pump HTC Variex (opt.) } (*) APPLIANCE air separator charge group (filter, reducer, non−return valve) non−return valve safety valve filling meter manometer expansion tank drain (at lowest point) HIMOD−A/W/F/D/H pressure−operated by−pass disconnect after charge 37 Himod F under Fig. 27 − Water connections 20−24 Right side view (DX) 125 Frontal view 230 200 A B 28−34−40 Right side view (DX) 125 200 A Frontal view 750 CONNECTION DIMENSION 20−24 Water inlet 28−34−40 26 32−42−46 20−24 B Water outlet 28−34−40 26 32−42−46 38 Frontal view 230 B POS. A 26−32−42−46 HIMOD−A/W/F/D/H 1"G female 1¼"G female 1"G female 1¼"G female 1"G female 1¼"G female 1"G female 1¼"G female English Himod F over Fig. 28 − Water connections 20−24 Frontal view Left side view (SX) 125 230 200 B A 26−32−42−46 28−34−40 Frontal view Frontal view Left side view (SX) 125 750 230 200 B POS. CONNECTION DIMENSION 20−24 A Water inlet Water outlet 1 ¼"G female 26−32−42−46 1 ¼"G female 28−34−40 26 32−42−46 English 1"G female 28−34−40 20−24 B A HIMOD−A/W/F/D/H 1"G female 1¼"G female 1"G female 1¼"G female 39 Fig. 29 − Cooling water connections 20−24−28−34−40 125 Right side view (DX) 200 A 26−32−42−46 A 20−24 26−32−42−46 Right side view 70 (DX) 280 B Himod W/H under B 28−34−40 160 A 120 Right side view (DX) B 26−32−42−46 SX Frontal view Frontal view 230 230 DX 80 650 80 350 750 Frontal view POS. CONNECTION DIMENSION 20−24 28−34−40 A Cooling water inlet 40 Cooling water outlet 1 ¼"G female 26−32 ¾"G female 42−46 1 "G female 20−24 1 "G female 28−34−40 B 1"G female 1 ¼"G female 26−32 ¾"G female 42−46 1"G female HIMOD−A/W/F/D/H English Himod W under Fig. 30 − Cooling water connections 55−65 88 1228 79 Right side view (DX) A 161 361 Frontal view B B A 200 81−99 80 80 A Right side view (DX) B Frontal view 184 355 B A A B DIMENSION POS POS. CONNECTION 55 − 65 81 − 99 A Cooling water inlet 11/4"G female 11/4"G female B Cooling water outlet 11/4"G female 11/4"G female English HIMOD−A/W/F/D/H 41 Himod W/H over Fig. 31 − Cooling water connections 20−24 125 Frontal view 230 200 B 28−34−40 Left side view (SX) A 26−32−42−46 125 Frontal view 750 320 350 650 200 Left side view (SX) Frontal view B POS. CONNECTION DIMENSION 20−24 28−34−40 A Cooling water inlet 42 Cooling water outlet 1"G female 1 ¼"G female 26−32 ¾"G female 42−46 1 "G female 20−24 1 "G female 28−34−40 B A 1 ¼"G female 26−32 ¾"G female 42−46 1"G female HIMOD−A/W/F/D/H English Himod D/H under Fig. 32 − Chilled water connections 170 300 20−24 65 80 Right side view (DX) 95 Frontal view A A B B 290 30 28−34−40 Right side view (DX) 135 Frontal view 160 90 A B B A DIMENSION POS POS. CONNECTION 20D/H 24−28−34D/H 40D/H A Chilled water inlet 1 " female 1 ¼" female 1 ½" female B Chilled water outlet 1 " female 1 ¼" female 1 ½" female English HIMOD−A/W/F/D/H 43 Himod D/H over Fig. 33 − Chilled water connections 20−24 90 Frontal view 160 95 Left side view (SX) A B 290 30 28−34−40 90 160 Frontal view Left side view (SX) 135 A B A B DIMENSION POS POS. 44 CONNECTION 20D/H 24−28−34D/H 40D/H A Chilled water inlet 1 " female 1 ¼" female 1 ½" female B Chilled water outlet 1 " female 1 ¼" female 1 ½" female HIMOD−A/W/F/D/H English Himod 26/32/42/46 D/H under/over Fig. 34 − Chilled water connections UNDER 200 B 160 Right side view (DX) 26−32−42−46 750 Frontal view A A B OVER 26−32−42−46 Frontal view 130 Left side view (SX) 160 750 A B A B POS. CONNECTION A Chilled water inlet B Chilled water outlet English DIMENSION 26−32 1 ¼" 42−46 1 ½" 26−32 1 ¼" 42−46 1 ½" HIMOD−A/W/F/D/H 45 Fig. 35 − Auxiliary water connections Under single 20−24−28−34−40 A Frontal view Left side view (SX) B C D E E D 100 170 Over single 20−24 28−34−40 Frontal view Frontal view A B E A C D E Left side view (SX) C B C 250 = 20/24 130 = 34/40 D D E POS. 46 CONNECTION DIMENSION A HUMIDAIR water supply (optional) ½" G male B HUMIDAIR water drain (optional) 22 mm female C Condensate drain 20 mm female D/E (small) Hot water inlet/outlet (optional) 18 x 1 mm D/E (big) Hot water inlet/outlet (optional) 22 x 1 mm HIMOD−A/W/F/D/H English Fig. 36 − Auxiliary water connections Under double 26−32−42−46 A Frontal view Left side view (SX) D B E C E 100 D 170 Over double 26−32−42−46 A Frontal view C Left side view (SX) B C E 170 D D E POS. CONNECTION DIMENSION A HUMIDAIR water supply (optional) ½" G male B HUMIDAIR water drain (optional) 22 mm female C Condensate drain 20 mm female D/E (small) Hot water inlet/outlet (optional) 18 x 1 mm D/E (big) Hot water inlet/outlet (optional) 22 x 1 mm English HIMOD−A/W/F/D/H 47 Himod W under Fig. 37 − Auxiliary water connections 55−65 Frontal view 590 75 80 560 D A E B Left side view (SX) C 60 70 B A D C E POS. A B CONNECTION HUMIDAIR water supply (optional) HUMIDAIR water drain (optional) 22 mm female C Condensate drain 20 mm female D/E 48 Hot water inlet/outlet (optional) HIMOD−A/W/F/D/H DIMENSION ½" G male 22 x 1 mm English Fig. 38 − Auxiliary water connections Himod W under 81−99 ~45 ~175 ~155 Frontal view ~320 B Left side view (SX) ~70 C D E A B E D A C POS. A B CONNECTION HUMIDAIR water supply (optional) HUMIDAIR water drain (optional) 22 mm female C Condensate drain 20 mm female D/E English Hot water inlet/outlet (optional) HIMOD−A/W/F/D/H DIMENSION ½" G male 22 x 1 mm 49 6 − Electrical connections 6.1 − Electrical connections 1) Before proceeding with the electrical connections, ensure that: S all electrical components are undamaged; S all terminal screws are tight; S the supply voltage and frequency are as indicated on the unit. 2) Power supply cable connections (see Fig. 39): S Connect the cable to the Line inlet terminal board. S Use the cable size defined according to the flow (see Fig. 40), the supply voltage and the installation type. S Protect the supply using a back−up fuse. S Do not fit the supply cable in the raceways inside the machine electric board. S Use multipolar cables with sheath (CEI20−22) only. 3) Wiring connections: S Connections for remote on−off and hot water consent must be done by the installer. S The General Alarm terminals allow remote alarm signalling. 4) In case of short circuit, check the sticking of the involved remote control switch and possibly replace it. Fig. 39 − Supply cable passage Under unit 81/99 W Under unit 55/65 W Under unit 50 Over unit HIMOD−A/W/F/D/H English Fig. 40 − Electrical connections AUXILIARY TERMINAL BOX 1 COMPRESSOR (Cooling + Electr. heating + Humidity) on−off remoto (CLOSE = ON) clogged filter (CF) (CLOSE = OK) water leakage (LWD) GENERAL ALRM (400.401 NC = alarm or unit off) 2 COMPRESSORS (Cooling + Electr. heating + Humidity) on−off remoto (CLOSE = ON) 1 020 clogged filter (CF) (CLOSE = OK) 1 33 water leakage (LWD) 1 102 GENERAL ALRM (400.401 NC = alarm or unit off) 400 (NC) 401 (C) 402 (NO) 2 020 1 33 1 102 400 (NC) 401 (C) 402 (NO) smokestat firestat (AAP) optional (CLOSE = ON) 19 50 fans operating vers. F/D/H only (CLOSE = ON) 70 71 compressor 1 operating (CLOSE = ON) 72 73 72 73 compressor 2 operating (CLOSE = ON) 76 77 user alarm (or AAP) (CLOSE = OK) 1 30 user alarm (or AAP) (CLOSE = OK) 1 30 abilitazione relè freecooling, vers. F/D/H only (CLOSE = ON) 58 G abilitazione relè freecooling, vers. F/D/H only (CLOSE = ON) 580 G2 termostato consenso acqua fredda, vers D only (CLOSE = compressor ON) 105 106 smokestat firestat (AAP) optional (CLOSE = ON) 19 50 fans operating vers. F/D/H only (CLOSE = ON) 70 71 compressor operating, vers. F/D/H only (CLOSE = ON) termostato consenso acqua fredda, vers. D only (CLOSE = compressor ON) 105 106 Tab. 7 − Electrical data 50 Hz CONFIGURATION MODELS LRA (A) RESIDUAL−CURRENT CIRCUIT BREAKERS Inn = 0.3A (400V) 15,6 75,3 25A 19,8 98,8 25A 28,2 125,7 32A 30,9 136,7 32A 35,7 168,7 40A 24,7 68,2 32A 28,9 78,8 32A 31,3 91,0 50A 39,7 118,7 50A 48,0 157,0 63A 63,2 195,6 80A 71,6 230,8 80A 24,1 83,8 32A 28,3 107,3 32A 45,2 142,7 50A 47,9 153,7 50A 52,7 185,7 63A 34,2 77,7 40A 36,3 86,2 40A 37,5 97,2 50A 41,7 120,7 50A 54,0 156,0 63A 70,11 202,0 80A 73,9 233,0 100A 31,1 90,8 40A 35,3 114,3 40A 45,2 142,7 50A 47,9 153,7 50A 52,7 185,7 63A 40,2 83,7 50A 44,4 94,3 50A 46,8 106,5 63A 55,2 134,2 63A 69,3 171,5 80A 75,2 208,0 100A 83,6 234,0 100A FLA (A) 3ph / 400V (F): Cooling version (F+C): Cooling + Electrical heating version (F+C+H): Cooling + Electrical heating + Humidity version English 20 A/W/F/D/H 24 A/W/F/D/H 28 A/W/F/D/H 34 A/W/F/D/H 40 A/W/F/D/H 26 A/W/F/D/H 32 A/W/F/D/H 42 A/W/F/D/H 46 A/W/F/D/H 55−65 A/W 81 A/W 99 A/W 20 A/W/F/D/H 24 A/W/F/D/H 28 A/W/F/D/H 34 A/W/F/D/H 40 A/W/F/D/H 26 A/W/F/D/H 32 A/W/F/D/H 42 A/W/F/D/H 46 A/W/F/D/H 55−65 A/W 81 A/W 99 A/W 20 A/W/F/D/H 24 A/W/F/D/H 28 A/W/F/D/H 34 A/W/F/D/H 40 A/W/F/D/H 26 A/W/F/D/H 32 A/W/F/D/H 42 A/W/F/D/H 46 A/W/F/D/H 55−65 A/W 81 A/W 99 A/W HIMOD−A/W/F/D/H 51 60 Hz LRA (A) RESIDUAL−CURRENT CIRCUIT BREAKERS Inn = 0.3A (400V) 29,6 141,9 32A 31,6 180,9 32A 49,8 220,8 63A 57,2 249,8 63A 60,1 295,8 63A 45,6 122,7 63A 52,0 132,9 63A 59,2 171,5 80A 63,2 212,5 80A 20 A/W/F/D/H 24 A/W/F/D/H 28 A/W/F/D/H 34 A/W/F/D/H 40 A/W/F/D/H 26 A/W/F/D/H 32 A/W/F/D/H 42 A/W/F/D/H 46 A/W/F/D/H 45,0 157,3 50A 47,0 196,3 50A 80,6 251,6 100A 88,0 280,6 100A 90,9 326,6 100A 62,5 139,6 80A 65,7 146,6 80A 69,3 181,6 80A 71,3 220,6 80A 20 A/W/F/D/H 24 A/W/F/D/H 28 A/W/F/D/H 34 A/W/F/D/H 40 A/W/F/D/H 26 A/W/F/D/H 32 A/W/F/D/H 42 A/W/F/D/H 46 A/W/F/D/H 55,4 167,7 63A 57,4 206,7 63A 80,6 251,6 100A 88,0 280,6 100A 90,9 326,6 100A 71,4 148,5 80A 77,8 158,7 80A 85,0 197,3 100A 89,0 238,3 100A CONFIGURATION MODELS (F): Cooling version 20 A/W/F/D/H 24 A/W/F/D/H 28 A/W/F/D/H 34 A/W/F/D/H 40 A/W/F/D/H 26 A/W/F/D/H 32 A/W/F/D/H 42 A/W/F/D/H 46 A/W/F/D/H FLA (A) 3ph / 208−230V (F+C): Cooling + Electrical heating version (F+C+H) Cooling (F+C+H): C li + Electrical El t i l heating h ti + Humidity version 3ph / 380V (F): Cooling version (F+C): Cooling + Electrical heating version (F+C+H) Cooling (F+C+H): C li + Electrical El t i l heating h ti + Humidity version 52 20 A/W/F/D/H 24 A/W/F/D/H 28 A/W/F/D/H 34 A/W/F/D/H 40 A/W/F/D/H 26 A/W/F/D/H 32 A/W/F/D/H 42 A/W/F/D/H 46 A/W/F/D/H 16,9 68,9 25A 18,4 74,9 25A 27,9 121,7 40A 33,2 153,7 40A 38,5 160,7 40A − − − 28,7 76,2 32A 33,7 85,7 40A 36,7 93,2 40A 20 A/W/F/D/H 24 A/W/F/D/H 28 A/W/F/D/H 34 A/W/F/D/H 40 A/W/F/D/H 26 A/W/F/D/H 32 A/W/F/D/H 42 A/W/F/D/H 46 A/W/F/D/H 25,8 77,8 32A 27,3 83,8 32A 45,7 139,5 63A 51,0 171,5 63A 56,3 178,5 63A − − − 37,0 84,5 50A 39,5 91,5 50A 41,0 97,5 50A 20 A/W/F/D/H 24 A/W/F/D/H 28 A/W/F/D/H 34 A/W/F/D/H 40 A/W/F/D/H 26 A/W/F/D/H 32 A/W/F/D/H 42 A/W/F/D/H 46 A/W/F/D/H 33,2 85,2 40A 34,7 91,2 40A 45,7 139,5 63A 51,0 171,5 63A 56,3 178,5 63A − − − 45,0 92,5 50A 50,0 102,0 63A 53,0 109,5 63A HIMOD−A/W/F/D/H English LRA (A) RESIDUAL−CURRENT CIRCUIT BREAKERS Inn = 0.3A (400V) 14,2 67,0 25A 15,4 74,5 25A 24,4 103,0 32A 27,1 133,0 32A 30,8 135,0 40A 21,6 58,8 32A 23,8 65,9 32A 28,4 81,2 40A 30,8 89,9 40A 20 A/W/F/D/H 24 A/W/F/D/H 28 A/W/F/D/H 34 A/W/F/D/H 40 A/W/F/D/H 26 A/W/F/D/H 32 A/W/F/D/H 42 A/W/F/D/H 46 A/W/F/D/H 21,6 74,4 32A 22,8 81,9 32A 39,1 117,7 50A 41,8 147,7 50A 45,5 149,7 50A 29,5 66,7 32A 30,6 72,7 32A 32,9 85,7 40A 34,1 93,2 40A 20 A/W/F/D/H 24 A/W/F/D/H 28 A/W/F/D/H 34 A/W/F/D/H 40 A/W/F/D/H 26 A/W/F/D/H 32 A/W/F/D/H 42 A/W/F/D/H 46 A/W/F/D/H 27,9 80,7 32A 29,1 88,2 32A 39,1 117,7 50A 41,8 147,7 50A 45,5 149,7 50A 35,3 72,5 40A 37,5 79,6 40A 42,1 94,9 50A 44,5 103,6 50A CONFIGURATION MODELS (F): Cooling version 20 A/W/F/D/H 24 A/W/F/D/H 28 A/W/F/D/H 34 A/W/F/D/H 40 A/W/F/D/H 26 A/W/F/D/H 32 A/W/F/D/H 42 A/W/F/D/H 46 A/W/F/D/H FLA (A) 3ph / 460V (F+C): Cooling + Electrical heating version (F+C+H) Cooling (F+C+H): C li + Electrical El t i l heating h ti + Humidity version NOTES: S S S The cables have to be sized in compliance with local standards and according to the type and characteristics (e.g. Amperes) of installation. The specific power the user−installed switch allows must be lower than 300,000 A2 x s. Prescriptions on the differential relay required to the user: S for special places (healthcare facilities, etc...) comply with the local regulations; S For ordinary places, a low sensitivity is suggested (300 mA) coordinated with the value of the ground heater (IEC 364): Ra v 50/Ia (Art. 413.1.4.1, CEI 64−8); S In case of frequent over−voltages with mains impulse, it is advisable to install a selective differential and to evaluate the need for adopting other devices. S ( mod. 55−65 U A/W only) The value of current (Full Load Ampere) is calculated considering electric heaters running at a capacity of 17,55 kW, configuration F+C and F+C+H. English HIMOD−A/W/F/D/H 53 6.2 − Fan connections The fan is electrically feeded by an autotransformer that is connected by the constructor in order to obtain the nominal air flow and the Available External Static Pressure (AESP). To change the factory connection proceed as follow: − identify the unit’s graph; − choose the curve’s point where both the air flow and the static pressure are the most suitable for the installation; − check the factory fan blocks connection ( or ) and correct if necessary (see Fig. 41); − find the output connectors and the bridges corresponding to the graph values (see para. 6.3; − connect the bridges and the output connectors; − connect the 400V supply cables to the C" terminals. After a wiring modification, execute a loadless test on the autotransformer. Check the voltage of each wire, in order not to damage the transformer (always refer to the output voltage column values). N.B. A FAN SPEED VARIATION CHANGES THE WORKING CONDITION OF THE UNIT. Fig. 41 − Example of electrical connection to the autotransformer E E In the example picture, the power supply voltage STD required is 260 V, the DEUM voltage is 215 V. The fan blocks are connected. E 215V DEUM output Reference colors: u1 : brown w1 : black v2 : grey klixon: white 54 v1 : light blue u2 : red w2 : orange PE : yellow/green HIMOD−A/W/F/D/H English Tab. 8 − Autotransformer output connections 50 Hz autotrasformer outlet voltage l output STD (1) output connectors 185 output DEUM graph value bridge output connectors bridge fan connection fan connection E A↔H I A↔N 185 − 200 E A↔G I A↔M 200 − 215 E A↔F I A↔L 215 − 230 A − A − 230 − 245 F A↔E L A↔I 245 − 260 G A↔E M A↔I 260 − 275 H A↔E N A↔I 275 160 (156) 280 E B↔G I B↔M 280 160 (162) 295 E B↔F I B↔L 295 170 (167) 310 B − B − 310 180 (179) 325 F B↔E L B↔I 325 180 (185) 340 G B↔E M B↔I 340 200 (196) 355 H B↔E N B↔I 355 200 (202) 370 E C↔G I C↔M 370 210 (214) 385 E C↔F I C↔L 385 220 (219) 400 C − C − 400 230 (231) 60 Hz autotrasformer outlet voltage lt (1) English output STD (1) output connectors 190 output DEUM graph value bridge output connectors bridge fan connection fan connection E B↔G I B↔M 190 − 208 A − A − 208 − 210 E B↔F I B↔L 210 − 230 B − B − 230 − 250 F B↔E L B↔I 250 − 270 G B↔E M B↔I 270 160 (156) 290 H B↔E N B↔I 290 170 (167) 320 E C↔H I C↔N 320 180 (179) 340 E C↔G I C↔M 340 200 (196) 360 E C↔F I C↔L 360 210 (214) 380 C − C − 380 220 (219) 400 F C↔E L C↔I 400 230 (231) 420 G C↔E M C↔I 420 − 440 H C↔E N C↔I 440 − 460 D − D − 460 − connection: fan inlet voltage = autotrasformer outlet voltage connection: fan inlet voltage = autotrasformer outlet voltage multiplied by 0.577 HIMOD−A/W/F/D/H 55 Tab. 9 − Standard fan connections for HIMOD with autotransformer 50 Hz Standard 56 Model autotrasformer outlet voltage (1) 20U A/W 325 24U A/W 215 26U A/W 28U A/W 32U A/W 34U A/W Deum. output connectors bridge outlet voltage connections output connectors bridge F B↔E E A↔F 325 325 340 340 280 I B↔M 185 I A↔N 275 275 280 280 F F G G B↔E B↔E B↔E B↔E N N I I A↔I A↔I B↔M B↔M 40U A/W 215 E A↔F 185 I A↔N 42U A/W 215 46U A/W 230 E A↔F 185 I A↔N A − 200 I A↔M 55U A/W 275 H A↔E 230 A − 65U A/W 310 81U A/W 295 B − 245 L A↔I E B↔F 260 M A↔I 99U A/W 340 G B↔E 310 B − 20O A/W 325 F B↔E 275 N A↔I 24O A/W 215 A↔F 185 A↔N G G B↔E B↔E 280 280 I 340 340 E 26O A/W 28O A/W I I B↔M B↔M 32O A/W 215 E A↔F 185 I A↔N 34O A/W 215 E A↔F 185 I A↔N 40O A/W 245 F A↔E 215 I A↔L 42O A/W 245 F A↔E 215 I A↔L 46O A/W 245 F A↔E 215 I A↔L 20U F/D/H 340 G B↔E 280 I B↔M 24U F/D/H 245 A↔E 215 A↔L 355 355 H H B↔E B↔E 285 285 I 26U F/D/H 28U F/D/H F I I B↔L B↔L 32U F/D/H 215 E A↔F 185 I A↔N 34U F/D/H 215 E A↔F 185 I A↔N 40U F/D/H 230 A − 200 I A↔M 42U F/D/H 230 A − 200 I A↔M 46U F/D/H 260 G A↔E 230 A − 20O F/D/H 355 H B↔E 285 I B↔L 24O F/D/H 245 F A↔E 215 I A↔L 26O F/D/H 215 E A↔F 185 I A↔N 28O F/D/H 215 E A↔F 185 I A↔N 32O F/D/H 230 A − 200 I A↔M 34O F/D/H 230 A − 200 I A↔M 40O F/D/H 260 G A↔E 230 A − 42O F/D/H 260 G A↔E 230 A − 46O F/D/H 285 E B↔F 260 M A↔I connections HIMOD−A/W/F/D/H English 60 Hz Standard Deum. Model autotrasformer outlet voltage (1) connections output connectors bridge outlet voltage connections output connectors 20U A/W 360 E C↔F 320 I C↔N 24U A/W 230 B − 190 I B↔M 26U A/W 28U A/W 360 360 E E C↔F C↔F 320 320 I I C↔N C↔N 32U A/W 230 B − 190 I B↔M 34U A/W 230 B − 190 I B↔M 40U A/W 250 F B↔E 210 I B↔L 42U A/W 250 F B↔E 210 I B↔L 46U A/W 270 G B↔E 230 B − 20O A/W 230 B − 190 I B↔M 24O A/W 270 G B↔E 230 B − 26O A/W 230 B − 190 I B↔M 28O A/W 230 B − 190 I B↔M 32O A/W 250 F B↔E 210 I B↔L 34O A/W 250 F B↔E 210 I B↔L 40O A/W 290 H B↔E 250 L B↔I 42O A/W 290 H B↔E 250 L B↔I 46O A/W 320 E C↔H 270 M B↔I 20U F/D/H 230 B − 190 I B↔M 24U F/D/H 270 G B↔E 230 B − 26U F/D/H 230 B − 190 I B↔M 28U F/D/H 230 B − 190 I B↔M 32U F/D/H 230 B − 190 I B↔M 34U F/D/H 230 B − 190 I B↔M 40U F/D/H 270 G B↔E 230 B − 42U F/D/H 270 G B↔E 230 B − 46U F/D/H 320 E C↔H 270 M B↔I 20O F/D/H 230 B − 190 I B↔M 24O F/D/H 290 H B↔E 250 L B↔I 26O F/D/H 230 B − 190 I B↔M 28O F/D/H 230 B − 190 I B↔M 32O F/D/H 250 F B↔E 210 I B↔L 34O F/D/H 250 F B↔E 210 I B↔L 40O F/D/H 320 E C↔H 270 M B↔I 42O F/D/H 320 E C↔H 270 M B↔I 46O F/D/H 380 C − 340 I C↔M (1) English bridge connection: fan inlet voltage = autotrasformer outlet voltage connection: fan inlet voltage = autotrasformer outlet voltage multiplied by 0.577 HIMOD−A/W/F/D/H 57 Tab. 10 − Electrical data 50 Hz STANDARD R22 component 58 OPTIONAL R407C FAN COMPRESSOR (3ph − 400V) (3ph − 400V) Model OA FLA LRA absorbed power 20U A/W 24U A/W 28U A/W 34U A/W 40U A/W 26U A/W 32U A/W 42U A/W 46U A/W 55U A/W 65U A/W 81U A/W 99U A/W 20O A/W 24O A/W 28O A/W 34O A/W 40O A/W 26O A/W 32O A/W 42O A/W 46O A/W 20U D/H 24U D/H 28U D/H 34U D/H 40U D/H 26U D/H 32U D/H 42U D/H 46U D/H 20O D/H 24O D/H 28O D/H 34O D/H 40O D/H 26O D/H 32O D/H 42O D/H 46O D/H 20U F 24U F 28U F 34U F 40U F 26U F 32U F 42U F 46U F 20O F 24O F 28O F 34O F 40O F 26O F 32O F 42O F 46O F 3.9 4.5 13 4.2 4.5 2 x 4.1 COMPRESSOR (3ph − 400V) OA FLA LRA absorbed power OA FLA LRA absorbed power 1.0 7.8 10.8 70.5 4.3 8.0 10.8 70.5 13 1.3 11.2 15.0 4.4 94 5.3 11.1 15 94 2 x 4.5 2 x 13 2 x 1.1 12.0 5.8 18.5 116 6.3 13.7 18.5 116 2 x 4.1 2 x 4.5 2 x 13 2 x 1.2 6.9 13.7 21.2 127 7.2 15.3 21.2 127 2 x 4.3 2 x 4.5 2 x 13 8.1 2 x 1.35 17.1 26.0 159 8.9 17.6 26 159 10.0 2 x 4.1 2 x 4.5 2 x 4.1 2 x 4.5 2 x 13 2 x 1.1 2 x 5.9 2 x 7.5 2 x 51 2 x 2.63 2 x 6.1 2 x 7.5 2 x 51 2 x 2.93 2 x 13 2 x 1.2 2 x 7.5 2 x 9.6 2x 59.5 2 x 3.24 2 x 7.6 2 x 9.6 2x 59.5 2 x 4.3 2 x 3.62 2 x 4.5 2 x 13 2 x 1.35 2 x 7.9 2x 10.8 2x 70.5 2 x 4.30 2 x 8.0 2x 10.8 2x 70.5 2 x 4.40 2 x 4.3 2 x 4.5 2 x 13 2 x 1.5 2x 11.3 2x 15.0 2 x 94 2 x 5.30 2x 11.1 2x 15.0 2 x 94 2 x 5.80 2 x 4.4 2 x 4.5 2 x 13 2 x 1.83 2x12.8 2x16.9 2 x 130 2 x 7.25 2x12.4 2x16.9 2 x 130 2 x 6.89 2 x 4.4 2 x 4.5 2 x 13 2 x 2.07 2x15.0 2x19.4 2 x 130 2 x 7.90 2x14.5 2x19.4 2 x 130 2 x 7.52 2 x 5.9 2 x 6.0 2x17.8 2 x 2.8 2x17.3 2x25.0 2x135 2 x 9.0 2x17.5 2x25.0 2x135 2x10.0 2 x 5.9 2 x 6.0 2x17.8 2 x 3.0 2x20.4 2x30.0 2x198 2 x 11.2 2x20.8 2x30.0 2x198 2x12.1 4.1 4.5 13 2.2 7.9 10.8 70.5 4.3 8.0 10.8 70.5 4.4 4.3 4.5 13 2.8 11.2 15.0 94 5.3 11.1 15 94 5.8 2 x 4.1 2 x 4.5 2 x 13 2 x 1.2 12.0 18.5 116 6.3 13.7 18.5 116 6.9 2 x 4.3 2 x 4.5 2 x 13 2 x 1.45 13.7 21.2 127 7.2 15.3 21.2 127 8.1 2 x 4.5 2 x 4.5 2 x 13 2 x 1.6 17.1 26.0 159 8.9 17.6 26 159 10.0 2 x 4.1 2 x 4.5 2 x 13 2 x 1.2 2 x 5.9 2 x 7.5 2 x 51 2 x 2.63 2 x 6.1 2 x 7.5 2 x 51 2 x 2.93 2 x 4.3 2 x 4.5 2 x 13 2 x 1.45 2 x 7.5 2 x 9.6 2x 59.5 2 x 3.24 2 x 7.6 2 x 9.6 2x 59.5 2 x 3.62 2 x 4.5 2 x 4.5 2 x 13 2 x 1.6 2 x 7.9 2x 10.8 2x 70.5 2 x 4.30 2 x 8.0 2x 10.8 2x 70.5 2 x 4.40 2 x 4.4 2 x 4.5 2 x 13 2 x 1.75 2x 11.3 2x 15.0 2 x 94 2 x 5.30 2x 11.1 2x 15.0 2 x 94 2 x 5.80 4.1 4.5 13 1.1 7.8 10.8 70.5 4.3 8.0 10.8 70.5 4.4 4.4 4.5 13 1.5 11.3 15.0 94 5.3 11.1 15 94 5.8 2 x 4.1 2 x 4.5 2 x 13 2 x 1.2 12.0 18.5 116 6.3 13.7 18.5 116 6.9 2 X 4.2 2 x 4.5 2 x 13 2 x 1.3 13.7 21.2 127 7.2 15.3 21.2 127 8.1 2 X 4.3 2 x 4.5 2 x 13 2 x 1.45 17.1 26.0 159 8.9 17.6 26 159 10.0 2 X 4.1 2 x 4.5 2 x 13 2 x 1.2 2 x 5.9 2 x 7.5 2 x 51 2 x 2.63 2 x 6.1 2 x 7.5 2 x 51 2 x 2.93 2 X 4.2 2 x 4.5 2 x 13 2 x 1.3 2 x 7.5 2 x 9.6 2x 59.5 2 x 3.24 2 x 7.6 2 x 9.6 2x 59.5 2 x 3.62 2 X 4.3 2 x 4.5 2 x 13 2 x 1.45 2 x 7.9 2x 10.8 2x 70.5 2 x 4.30 2 x 8.0 2x 10.8 2x 70.5 2 x 4.40 2 X 4.4 2 x 4.5 2 x 13 2 x 1.65 2x 11.3 2x 15.0 2 x 94 2 x 5.30 2x 11.1 2x 15.0 2 x 94 2 x 5.80 4.1 4.5 13 1.2 7.8 10.8 70.5 4.3 8.0 10.8 70.5 4.4 4.5 4.5 13 1.6 11.2 15.0 94 5.3 11.1 15 94 5.8 2 x 4.2 2 x 4.5 2 x 13 2 x 1.25 12.0 18.5 116 6.3 13.7 18.5 116 6.9 2 X 4.3 2 x 4.5 2 x 13 2 x 1.5 13.7 21.2 127 7.2 15.3 21.2 127 8.1 2 X 4.4 2 x 4.5 2 x 13 2 x 1.65 17.1 26.0 159 8.9 17.6 26 159 10.0 2 X 4.2 2 x 4.5 2 x 13 2 x 1.25 2 x 5.9 2 x 7.5 2 x 51 2 x 2.63 2 x 6.1 2 x 7.5 2 x 51 2 x 2.93 2 X 4.3 2 x 4.5 2 x 13 2 x 1.5 2 x 7.4 2 x 9.6 2x 59.5 2 x 3.24 2 x 7.6 2 x 9.6 2x 59.5 2 x 3.62 2 X 4.4 2 x 4.5 2 x 13 2 x 1.65 2 x 7.9 2x 10.8 2x 70.5 2 x 4.30 2 x 8.0 2x 10.8 2x 70.5 2 x 4.40 2 X 4.5 2 x 4.5 2 x 13 2 x 1.9 2x 11.3 2x 15.0 2 x 94 2 x 5.30 2x 11.1 2x 15.0 2 x 94 2 x 5.80 4.1 4.5 13 1.1 8.7 10.8 70.5 5.1 9.3 10.8 70.5 5.3 4.4 4.5 13 1.5 12.8 15.0 94 6.4 12.9 15 94 6.9 2 x 4.1 2 x 4.5 2 x 13 1.4 13.8 18.5 116 7.3 16.1 18.5 116 8.1 2 x 4.2 2 x 4.5 2 x 13 2 x 1.3 15.8 21.2 127 8.4 17.4 21.2 127 9.7 2 x 4.3 2 x 4.5 2 x 13 2 x 1.45 20.7 26.0 159 10.3 20.8 26 159 11.5 2 x 4.1 2 x 4.5 2 x 13 2 x 1.2 2 x 6.5 2 x 7.5 2 x 51 2 x 2.63 2 x 7.0 2 x 7.5 2 x 51 2 x 2.93 2 x 4.2 2 x 4.5 2 x 13 2 x 1.3 2 x 8.4 2 x 9.6 2x 59.5 2 x 3.24 2 x 8.6 2 x 9.6 2x 59.5 2 x 3.62 2 x 4.3 2 x 4.5 2 x 13 2 x 1.45 2 x 9.4 2x 10.8 2x 70.5 2 x 4.30 2 x 9.7 2x 10.8 2x 70.5 2 x 4.40 2 x 4.4 2 x 4.5 2 x 13 2 x 1.65 2x 13.2 2x 15.0 2x 94 2 x 5.30 2x 13.2 2x 15.0 2x 94 2 x 5.80 4.1 4.5 13 1.2 8.7 10.8 70.5 5.1 9.1 10.8 70.5 5.3 4.5 4.5 13 1.6 13.0 15.0 94.0 6.4 13.1 15 94 6.9 2 x 4.2 2 x 4.5 2 x 13 2 x 1.25 13.8 18.5 116.0 7.3 16.1 18.5 116 8.1 2 x 4.3 2 x 4.5 2 x 13 2 x 1.5 15.8 21.2 127.0 8.4 17.4 21.2 127 9.6 2 x 4.4 2 x 4.5 2 x 13 2 x 1.65 20.6 26.0 159.0 10.3 20.7 26 159 11.5 2 x 4.2 2 x 4.5 2 x 13 2 x 1.25 2 x 6.5 2 x 7.5 2 x 51 2 x 2.63 2 x 7.0 2 x 7.5 2 x 51 2 x 2.93 2 x 4.3 2 x 4.5 2 x 13 2 x 1.5 2 x 8.3 2 x 9.6 2x 59.5 2 x 3.24 2 x 8.6 2 x 9.6 2x 59.5 2 x 3.62 2 x 4.4 2 x 4.5 2 x 13 2 x 1.65 2 x 9.3 2x 10.8 2x 70.5 2 x 4.30 2 x 9.6 2x 10.8 2x 70.5 2 x 4.40 2 x 4.5 2 x 4.5 2 x 13 2 x 1.9 2x 13.2 2x 15.0 2 x 94 2 x 5.30 2x 13.2 2x 15.0 2 x 94 2 x 5.80 (kW) HIMOD−A/W/F/D/H (kW) (kW) English 60 Hz STANDARD R22 component OPTIONAL R407C COMPRESSOR (3ph − 208 ÷ 230V) FAN (3ph −160 460V) COMPRESSOR (3ph − 208 ÷ 230V) OA FLA LRA absorbed power (kW) OA FLA LRA absorbed power (kW) OA FLA LRA absorbed power (kW) 3.2 3.5 16 0.81 14.8 20.7 133 4.5 14.8 20.7 133 4.6 3.4 3.5 16 1.1 15.7 22.7 172 5.2 15.7 22.7 172 5.3 2 x 3.3 2 x 3.5 2 x 16 2 x 0.9 22.3 32.0 203 6.5 23.1 32.0 203 6.9 34U A/W 40U A/W 26U A/W 2 x 3.3 2 x 3.5 2 x 16 2 x 0.95 25.3 39.4 232 7.9 26.3 39.4 232 8.4 2 x 3.4 2 x 3.5 2 x 16 2 x 1.1 29.0 42.3 278 9 30.8 42.3 278 9.6 2 x 3.3 2 x 3.5 2 x 16 2 x 0.9 2 x 7.8 2x13.9 2 x 91 2 x 2.85 2 x 8.2 2x13.9 2 x 91 2 x 2.95 32U A/W 42U A/W 2 x 3.3 2 x 3.5 2 x 16 2 x 0.95 2x10.8 2x17.1 2 x 98 2 x 3.65 2x11.5 2x17.1 2 x 98 2 x 3.6 2 x 3.4 2 x 3.5 2 x 16 2 x 1.1 2x14.8 2x20.7 2x133 2 x 4.5 2x14.9 2x20.7 2x133 2 x 4.6 46U A/W 20O A/W 24O A/W 2 x 3.3 2 x 3.5 2 x 16 2 x 1.2 2x15.9 2x22.7 2x172 2 x 5.25 2x15.9 2x22.7 2x172 2 x 5.3 3.3 3.5 16 0.9 14.7 20.7 133 4.5 14.8 20.7 133 4.6 3.4 3.5 16 1.2 15.7 22.7 172 5.2 15.7 22.7 172 5.3 28O A/W 34O A/W 40O A/W 2 x 3.3 2 x 3.5 2 x 16 2 x 0.95 22.3 32.0 203 6.5 23.1 32.0 203 6.9 2 x 3.3 2 x 3.5 2 x 16 2 x 1.15 25.3 39.4 232 7.9 26.3 39.4 232 8.4 2 x 3.3 2 x 3.5 2 x 16 2 x 1.25 29 42.3 278 9.0 30.8 42.3 278 9.6 26O A/W 32O A/W 42O A/W 2 x 3.3 2 x 3.5 2 x 16 2 x 0.95 2 x 7.8 2x13.9 2 x 91 2 x 2.85 2 x 8.2 2x13.9 2 x 91 2 x 2.95 2 x 3.3 2 x 3.5 2 x 16 2 x 1.15 2x10.8 2x17.1 2 x 98 2 x 3.6 2x11.5 2x17.1 2 x 98 2 x 3.6 2 x 3.3 2 x 3.5 2 x 16 2 x 1.25 2x14.8 2x20.7 2x133 2 x 4.5 2x14.9 2x20.7 2x133 2 x 4.6 46O A/W 20U D/H 2 x 3.3 2 x 3.5 2 x 16 2 x 1.35 2x15.8 2x22.7 2x172 2 x 5.25 2x15.8 2x22.7 2x172 2 x 5.3 3.3 3.5 16 1.0 14.7 20.7 133 4.5 14.8 20.7 133 4.6 24U D/H 28U D/H 34U D/H 3.3 3.5 16 1.3 15.8 22.7 172 5.2 15.8 22.7 172 5.3 2 x 3.3 2 x 3.5 2 x 16 2 x 1.0 22.3 32.0 203 6.5 23.1 32.0 203 6.9 2 X 3.4 2 x 3.5 2 x 16 2 x 1.1 25.3 39.4 232 7.9 26.3 39.4 232 8.4 40U D/H 26U D/H 32U D/H 2 X 3.3 2 x 3.5 2 x 16 2 x 1.2 29 42.3 278 9.0 30.8 42.3 278 9.6 2 X 3.3 2 x 3.5 2 x 16 2 x 1.0 2 x 7.8 2x13.9 2 x 91 2 x 5.85 2 x 8.2 2x13.9 2 x 91 2 x 2.95 2 X 3.4 2 x 3.5 2 x 16 2 x 1.1 2x10.8 2x17.1 2 x 98 2 x 3.6 2x11.5 2x17.1 2 x 98 2 x 3.55 42U D/H 46U D/H 20O D/H 2 X 3.3 2 x 3.5 2 x 16 2 x 1.1 2x14.8 2x20.7 2x133 2 x 4.5 2x14.9 2x20.7 2x133 2 x 4.6 2 X 3.2 2 x 3.5 2 x 16 2 x 1.35 2x15.9 2x22.7 2x172 2 x 5.25 2x15.9 2x22.7 2x172 2 x 5.3 3.4 3.5 16 1.0 14.7 20.7 133 4.4 14.7 20.7 133 4.6 24O D/H 28O D/H 34O D/H 3.3 3.5 16 1.3 15.7 22.7 172 5.2 15.7 22.7 172 5.3 2 x 3.4 2 x 3.5 2 x 16 2 x 1.05 22.3 32.0 203 6.5 23.1 32.0 203 6.9 2 X 3.3 2 x 3.5 2 x 16 2 x 1.2 25.3 39.4 232 7.9 26.3 39.4 232 8.4 40O D/H 26O D/H 2 X 3.2 2 x 3.5 2 x 16 2 x 1.35 29.0 42.3 278 9.0 30.8 42.3 278 9.6 2 X 3.4 2 x 3.5 2 x 16 2 x 1.05 2 x 7.8 2x13.9 2 x 91 2 x 2.85 2 x 8.2 2x13.9 2 x 91 2 x 2.95 32O D/H 42O D/H 46O D/H 2 X 3.3 2 x 3.5 2 x 16 2 x 1.2 2x10.8 2x17.1 2 x 98 2 x 3.6 2x11.5 2x17.1 2 x 98 2 x 3.65 2 X 3.2 2 x 3.5 2 x 16 2 x 1.35 2x14.8 2x20.7 2x133 2 x 4.5 2x14.9 2x20.7 2x133 2 x 4.6 2 X 3.1 2 x 3.5 2 x 16 2 x 1.5 2x15.8 2x22.7 2x172 2 x 5.25 2x15.8 2x22.7 2x172 2 x 5.3 20U F 24U F 28U F 3.3 3.5 16 1.0 15.7 20.7 133 4.9 15.9 20.7 133 5.1 3.3 3.5 16 1.3 17.1 22.7 172 5.8 17.1 22.7 172 5.9 2 x 3.3 2 x 3.5 2 x 16 2 x 1.0 24.0 32.0 203 7.2 25.2 32.0 203 7.9 34U F 40U F 26U F 2 x 3.4 2 x 3.5 2 x 16 2 x 1.1 27.1 39.4 232 8.8 28.7 39.4 232 9.6 2 x 3.3 2 x 3.5 2 x 16 2 x 1.2 31.0 42.3 278 10.0 33.7 42.3 278 11.0 2 x 3.3 2 x 3.5 2 x 16 2 x 1.0 2 x 8.5 2x13.9 2 x 91 2 x 3.2 2 x 8.9 2x13.9 2 x 91 2 x 3.3 32U F 42U F 2 x 3.4 2 x 3.5 2 x 16 2 x 1.1 2x11.8 2x17.1 2 x 98 2 x 3.95 2x12.9 2x17.1 2 x 98 2 x 4.15 2 x 3.3 2 x 3.5 2 x 16 2 x 1.2 2x15.8 2x20.7 2x133 2 x 4.95 2x16.2 2x20.7 2x133 2 x 5.2 46U F 20O F 24O F 2 x 3.2 2 x 3.5 2 x 16 2.7 2x17.5 2x22.7 2x172 2x 5.95 2x17.5 2x22.7 2x172 2 x 6.05 3.4 3.5 16 1.0 15.7 20.7 133 4.9 15.8 20.7 133 5.1 3.3 3.5 16 1.3 17.0 22.7 172 5.8 17.0 22.7 172 5.9 28O F 34O F 40O F 2 x 3.4 2 x 3.5 2 x 16 2 x 1.05 24.0 32.0 203 7.2 25.2 32.0 203 7.9 2 x 3.3 2 x .5 2 x 16 2 x 1.2 27.0 39.4 232 8.8 28.7 39.4 232 9.6 2 x 3.2 2 x 3.5 2 x 16 2 x 1.35 31.0 42.3 278 10.0 33.7 42.3 278 11.0 26O F 32O F 42O F 2 x 3.4 2 x 3.5 2 x 16 2 x 1.05 2 x 8.5 2x13.9 2 x 91 2 x 3.2 2 x 8.9 2x13.9 2 x 91 2 x 3.3 2 x 3.3 2 x 3.5 2 x 16 2 x 1.2 2x11.8 2x17.1 2 x 98 2 x 3.95 2x12.9 2x17.1 2 x 98 2 x 4.15 2 x 3.2 2 x 3.5 2 x 16 2 x 1.35 2x15.8 2x20.7 2x133 2 x 4.95 2x16.2 2x20.7 2x133 2 x 5.2 46O F 2 x 3.1 2 x 3.5 2 x 16 2 x 1.5 2x17.4 2x22.7 2x172 2 x 5.95 2x17.4 2x22.7 2x172 2 x 6.05 Model 60 Hz 20U A/W 24U A/W 28U A/W English HIMOD−A/W/F/D/H 59 STANDARD R22 component 60 FAN (3ph – 160 460V) OPTIONAL R407C COMPRESSOR (3ph − 380V) COMPRESSOR (3ph − 380V) Model 60 Hz OA FLA LRA absorbed power (kW) OA FLA LRA absorbed power (kW) OA FLA LRA absorbed power (kW) 20U A/W 3.2 3.5 16 0.8 8.9 12.0 64.0 4.5 − − − − 24U A/W 3.4 3.5 16 1.1 9.4 13.5 70.0 5.2 − − − − 28U A/W 2 x 3.3 2 x 3.5 2 x 16 2 x 0.9 11.3 18.2 112 4.5 11.5 18.2 112 6.9 34U A/W 2 x 3.3 2 x 3.5 2 x 16 2 x 0.95 15.1 23.5 144 5.2 16.1 23.5 144 8.4 40U A/W 2 x 3.4 2 x 3.5 2 x 16 2 x 1.1 17.3 28.8 151 6.5 18.0 28.8 151 9.6 26U A/W 2 x 3.3 2 x 3.5 2 x 16 2 x 0.9 − − − − − − − − 32U A/W 2 x 3.3 2 x 3.5 2 x 16 2 x 0.95 2 x 5.9 2 x 9.5 2x57.0 2 x 3.65 − − − − 42U A/W 2 x 3.4 2 x 3.5 2 x 16 2 x 1.1 2 x 8.9 2x12.0 2x64.0 2 x 4.5 − − − − 46U A/W 2 x 3.3 2 x 3.5 2 x 16 2 x 1.2 2 x 9.5 2x13.5 2x70.0 2 x 5.25 − − − − 20O A/W 3.3 3.5 16 0.9 7.4 12.0 64.0 4.5 − − − − 24O A/W 3.4 3.5 16 1.2 9.4 13.5 70.0 5.2 − − − − 28O A/W 2 x 3.3 2 x 3.5 2 x 16 2 x 0.95 11.3 18.2 112 6.5 11.5 18.2 112 6.9 34O A/W 2 x 3.3 2 x 3.5 2 x 16 2 x 1.15 15.1 21.8 144 7.9 16.1 21.8 144 8.4 40O A/W 2 x 3.3 2 x 3.5 2 x 16 2 x 1.25 17.3 25.1 151 9.0 18.0 25.1 151 9.6 26O A/W 2 x 3.3 2 x 3.5 2 x 16 2 x 0.95 − − − − − − − − 32O A/W 2 x 3.3 2 x 3.5 2 x 16 2 x 1.15 2 x 5.9 2 x 9.5 2x57.0 2 x 3.6 − − − − 42O A/W 2 x 3.3 2 x 3.5 2 x 16 2 x 1.25 2 x 8.9 2x12.0 2x64.0 2 x 4.5 − − − − 46O A/W 2 x 3.3 2 x 3.5 2 x 16 2 x 1.35 2 x 9.4 2x13.5 2x70.0 2 x 5.25 − − − − 20U D/H 3.3 3.5 16 1.0 8.8 12.0 64.0 4.5 − − − − 24U D/H 3.3 3.5 16 1.3 9.4 13.5 70.0 5.2 − − − − 28U D/H 2 x 3.3 2 x 3.5 2 x 16 2 x 1.0 11.3 18.2 112 6.5 11.5 18.2 112 6.9 34U D/H 2 X 3.4 2 x 3.5 2 x 16 2 x 1.1 15.1 21.8 144 7.9 16.1 21.8 144 8.4 40U D/H 2 X 3.3 2 x 3.5 2 x 16 2 x 1.2 17.3 25.1 151 9.0 18.0 25.1 151 9.6 26U D/H 2 X 3.3 2 x 3.5 2 x 16 2 x 1.0 − − − − − − − − 32U D/H 2 X 3.4 2 x 3.5 2 x 16 2 x 1.1 2 x 5.9 2 x 9.5 2x57.0 2 x 3.6 − − − − 42U D/H 2 X 3.3 2 x 3.5 2 x 16 2 x 1.2 2 x 8.9 2x12.0 2x64.0 2 x 4.5 − − − − 46U D/H 2 X 3.2 2 x 3.5 2 x 16 2 x 1.35 2 x 9.5 2x13.5 2x70.0 2 x 5.25 − − − − 20O D/H 3.4 3.5 16 1.0 8.8 12.0 64.0 4.4 − − − − 24O D/H 3.3 3.5 16 1.3 9.4 13.5 70.0 5.2 − − − − 28O D/H 2 x 3.4 2 x 3.5 2 x 16 2.1 11.3 18.2 112 6.5 11.5 18.2 112 6.9 34O D/H 2 X 3.3 2 x 3.5 2 x 16 2 x 1.2 15.1 21.8 144 7.9 16.0 21.8 144 8.4 40O D/H 2 X 3.2 2 x 3.5 2 x 16 2 x 1.35 17.3 25.1 151 9.0 18.0 25.1 151 9.6 26O D/H 2 X 3.4 2 x 3.5 2 x 16 2 x 1.05 − − − − − − − − 32O D/H 2 X 3.3 2 x 3.5 2 x 16 2 x 1.2 2 x 5.8 2 x 9.5 2x57.0 2 x 3.6 − − − − 42O D/H 2 X 3.2 2 x 3.5 2 x 16 2 x 1.35 2 x 8.9 2x12.0 2x64.0 2 x 4.5 − − − − 46O D/H 2 X 3.1 2 x 3.5 2 x 16 2 x 1.5 2 x 9.4 2x13.5 2x70.0 2 x 5.25 − − − − 20U F 3.3 3.5 16 1.0 9.5 12.0 64.0 4.9 − − − − 24U F 3.3 3.5 16 1.3 10.2 13.5 70.0 5.8 − − − − 28U F 2 x 3.3 2 x 3.5 2 x 16 2 x 1.0 11.9 18.2 112 7.2 12.4 18.2 112 7.9 34U F 2 x 3.4 2 x 3.5 2 x 16 2 x 1.1 16.1 21.8 144 8.8 17.6 21.8 144 9.6 40U F 2 x 3.3 2 x 3.5 2 x 16 2 x 1.2 18.5 25.1 151 10.0 19.7 25.1 151 11.0 26U F 2 x 3.3 2 x 3.5 2 x 16 2 x 1.0 − − − − − − − − 32U F 2 x 3.4 2 x 3.5 2 x 16 2 x 1.1 2 x 6.2 2 x 9.5 2x57.0 2 x 3.95 − − − − 42U F 2 x 3.3 2 x 3.5 2 x 16 2 x 1.2 2 x 9.5 2x12.0 2x64.0 2 x 4.95 − − − − 46U F 2 x 3.2 2 x 3.5 2 x 16 2 x 1.35 2x10.4 2x13.5 2x70.0 2 x 5.95 − − − − 20O F 3.4 3.5 16 1.0 9.4 12.0 64.0 4.9 − − − − 24O F 3.3 3.5 16 1.3 10.2 13.5 70.0 5.8 − − − − 28O F 2 x 3.4 2 x 3.5 2 x 16 2 x 0.95 11.9 18.2 112 7.2 12.4 18.2 112 7.9 34O F 2 x 3.3 2 x 3.5 2 x 16 2 x 1.2 16.1 21.8 144 8.8 17.5 21.8 144 9.6 40O F 2 x 3.2 2 x 3.5 2 x 16 2 x 1.35 18.5 25.1 151 10.0 19.7 25.1 151 11.0 26O F 2 x 3.4 2 x 3.5 2 x 16 2 x 0.95 − − − − − − − − 32O F 2 x 3.3 2 x 3.5 2 x 16 2 x 1.2 2 x 6.2 2 x 9.5 2x57.0 2 x 3.95 − − − − 42O F 2 x 3.2 2 x 3.5 2 x 16 2 x 1.35 2 x 9.5 2x12.0 2x64.0 2 x 4.95 − − − − 46O F 2 x 3.1 2 x 3.5 2 x 16 2 x 1.5 2x10.4 2x13.5 2x70.0 2 x 5.95 − − − − HIMOD−A/W/F/D/H English STANDARD R22 FAN (3ph – 160 460V) component Model 60 Hz 20U A/W 24U A/W 28U A/W 34U A/W 40U A/W 26U A/W 32U A/W 42U A/W 46U A/W 20O A/W 24O A/W 28O A/W 34O A/W 40O A/W 26O A/W 32O A/W 42O A/W 46O A/W 20U D/H 24U D/H 28U D/H 34U D/H 40U D/H 26U D/H 32U D/H 42U D/H 46U D/H 20O D/H 24O D/H 28O D/H 34O D/H 40O D/H 26O D/H 32O D/H 42O D/H 46O D/H 20U F 24U F 28U F 34U F 40U F 26U F 32U F 42U F 46U F 20O F 24O F 28O F 34O F 40O F 26O F 32O F 42O F 46O F OPTIONAL R407C COMPRESSOR (3ph − 460V) OA FLA LRA absorbed power (kW) OA FLA 3.2 3.5 16 0.8 7.4 3.4 3.5 16 1.1 7.8 2 x 3.3 2 x 3.5 2 x 16 2 x 0.9 2 x 3.3 2 x 3.5 2 x 16 2 x 3.4 2 x .5 2 x 3.3 COMPRESSOR (3ph − 460V) LRA absorbed power (kW) OA FLA LRA absorbed power (kW) 10.2 63 4.5 7.6 11.4 70.5 5.2 8.0 10.2 63 4.6 11.4 70.5 11.3 16.4 95.0 6.5 5.3 11.1 16.4 95.0 2 x 0.95 12.1 19.1 125.0 6.9 7.9 13.1 19.1 125.0 2 x 16 2 x 1.1 13.7 22.8 8.4 127.0 9 15.1 22.8 127.0 2 x 3.5 2 x 16 2 x 0.9 2 x 4.5 9.6 2 x 6.8 2x44.0 2 x 2.85 2 x 4.7 2 x 6.8 2x44.0 2 x 2.95 2 x 3.3 2 x 3.5 2 x 16 2 x 0.95 2 x 3.4 2 x 3.5 2 x 16 2 x 1.1 2 x 5.8 2 x 7.9 2x50.0 2 x 3.65 2 x 5.7 2 x 7.9 2x50.0 2 x 3.6 2 x 7.5 2x10.2 2x63.0 2 x 4.5 2 x 7.6 2x10.2 2x63.0 2 x 3.3 2 x 3.5 2 x 16 2 x 4.6 2 x 1.2 2 x 7.9 2x11.4 2x70.5 2 x 5.25 2 x 8.0 2x11.4 2x70.5 3.3 3.5 2 x 5.3 16 0.9 7.4 10.2 63 4.5 7.6 10.2 63 3.4 4.6 3.5 16 1.2 7.8 11.4 70.5 5.2 8.0 11.4 70.5 5.3 2 x 3.3 2 x 3.5 2 x 16 2 x 0.95 11.3 16.4 95.0 6.5 11.1 16.4 95.0 6.9 2 x 3.3 2 x 3.5 2 x 16 2 x 1.15 12.1 19.1 125.0 7.9 13.1 19.1 125.0 8.4 2 x 3.3 2 x 3.5 2 x 16 2 x 1.25 13.7 22.8 127.0 9.0 15.1 22.8 127.0 9.6 2 x 3.3 2 x 3.5 2 x 16 2 x 0.95 2 x 4.5 2 x 6.8 2x44.0 2 x 2.85 2 x 4.7 2 x 6.8 2x44.0 2 x 2.95 2 x 3.3 2 x 3.5 2 x 16 2 x 1.15 2 x 5.8 2 x 7.9 2x50.0 2 x 3.6 2 x 5.7 2 x 7.9 2x50.0 2 x 3.6 2 x 3.3 2 x 3.5 2 x 16 2 x 1.25 2 x 7.5 2x10.2 2x63.0 2 x 4.5 2 x 7.6 2x10.2 2x63.0 2 x 4.6 2 x 3.3 2 x 3.5 2 x 16 2 x 1.35 2 x 7.9 2x11.4 2x70.5 2 x 5.25 2 x 8.0 2x11.4 2x70.5 2 x 5.3 3.3 3.5 16 1.0 7.4 10.2 63 4.5 7.6 10.2 63 4.6 3.3 3.5 16 1.3 7.9 11.4 70.5 5.2 8.0 11.4 70.5 5.3 2 x 3.3 2 x 3.5 2 x 16 2 x 1.0 11.3 16.4 95.0 6.5 11.1 16.4 95.0 6.9 2 X 3.4 2 x 3.5 2 x 16 2 x 1.1 12.1 19.1 125.0 7.9 13.1 19.1 125.0 8.4 2 X 3.3 2 x 3.5 2 x 16 2 x 1.2 13.7 22.8 127.0 9.0 15.1 22.8 127.0 9.6 2 X 3.3 2 x 3.5 2 x 16 2 x 1.0 2 x 4.5 2 x 6.8 2x44.0 2 x 5.85 2 x 4.7 2 x 6.8 2x44.0 2 x 2.95 2 X 3.4 2 x 3.5 2 x 16 2 x 1.1 2 x 5.8 2 x 7.9 2x50.0 2 x 3.6 2 x 5.7 2 x 7.9 2x50.0 2 x 3.55 2 X 3.3 2 x 3.5 2 x 16 2 x 1.2 2 x 7.5 2x10.2 2x63.0 2 x 4.5 2 x 7.6 2x10.2 2x63.0 2 x 4.6 2 X 3.2 2 x 3.5 2 x 16 2 x 1.35 2 x 7.9 2x11.4 2x70.5 2 x 5.25 2 x 8.0 2x11.4 2x70.5 2 x 5.3 3.4 3.5 16 1.0 7.4 10.2 63 4.4 7.6 10.2 63 4.6 3.3 3.5 16 1.3 7.8 11.4 70.5 5.2 8.0 11.4 70.5 5.3 2 x 3.4 2 x 3.5 2 x 16 2 x 1.05 11.3 16.4 95.0 6.5 11.1 16.4 95.0 6.9 2 X 3.3 2 x 3.5 2 x 16 2 x 1.2 12.1 19.1 125.0 7.9 13.1 19.1 125.0 8.4 2 X 3.2 2 x 3.5 2 x 16 2 x 1.35 13.7 22.8 127.0 9.0 15.1 22.8 127.0 9.6 2 X 3.4 2 x 3.5 2 x 16 2 x 1.05 2 x 4.5 2 x 6.8 2x44.0 2 x 5.85 2 x 4.7 2 x 6.8 2x44.0 2 x 2.95 2 X 3.3 2 x 3.5 2 x 16 2 x 1.2 2 x 5.8 2 x 7.9 2x50.0 2 x 3.6 2 x 5.8 2 x 7.9 2x50.0 2 x 3.65 2 X 3.2 2 x 3.5 2 x 16 2 x 1.35 2 x 7.5 2x10.2 2x63.0 2 x 4.5 2 x 7.6 2x10.2 2x63.0 2 x 4.6 2 X 3.1 2 x 3.5 2 x 16 2 x 1.5 2 x 7.9 2x11.4 2x70.5 2 x 5.25 2 x 8.0 2x11.4 2x70.5 2 x 5.3 3.3 3.5 16 1.0 7.9 10.2 63 4.9 8.1 10.2 63 5.1 3.3 3.5 16 1.3 8.6 11.4 70.5 5.8 8.9 11.4 70.5 5.9 2 x 3.3 2 x 3.5 2 x 16 2 x 1.0 12.1 16.4 95.0 7.2 12.2 16.4 95.0 7.9 2 x 3.4 2 x 3.5 2 x 16 2 x 1.1 12.9 19.1 125.0 8.8 14.3 19.1 125.0 9.6 2 x 3.3 2 x 3.5 2 x 16 2 x 1.2 14.7 22.8 127.0 10.0 16.4 22.8 127.0 11.0 2 x 3.3 2 x 3.5 2 x 16 2 x 1.0 2 x 4.9 2 x 6.8 2x44.0 2 x 3.2 2 x 5.1 2 x 6.8 2x44.0 2 x 3.3 2 x 3.4 2 x 3.5 2 x 16 2 x 1.1 2 x 6.2 2 x 7.9 2x50.0 2 x 3.95 2 x 6.2 2 x 7.9 2x50.0 2 x 4.15 2 x 3.3 2 x 3.5 2 x 16 2 x 1.2 2 x 7.9 2x10.2 2x63.0 2 x 4.95 2 x 8.2 2x10.2 2x63.0 2 x 5.2 2 x 3.2 2 x 3.5 2 x 16 2 x 1.35 2 x 8.8 2x11.4 2x70.5 2 x 5.95 2 x 9.1 2x11.4 2x70.5 2 x 6.05 3.4 3.5 16 1.0 7.8 10.2 63 4.9 8.1 10.2 63 5.1 3.3 3.5 16 1.3 8.5 11.4 70.5 5.8 8.8 11.4 70.5 5.9 2 x 3.4 2 x 3.5 2 x 16 2 x 1.05 12.1 16.4 95.0 7.2 12.2 16.4 95.0 7.9 2 x 3.3 2 x 3.5 2 x 16 2 x 1.2 12.9 19.1 125.0 8.8 14.3 19.1 125.0 9.6 2 x 3.2 2 x 3.5 2 x 16 2 x 1.35 14.7 22.8 127.0 10.0 16.4 22.8 127.0 11.0 2 x 3.4 2 x 3.5 2 x 16 2 x 1.05 2 x 4.9 2 x 6.8 2x44.0 2 x 3.2 2 x 5.1 2 x 6.8 2x44.0 2 x 3.3 2 x 3.3 2 x 3.5 2 x 16 2 x 1.2 2 x 6.2 2 x 7.9 2x50.0 2 x 3.95 2 x 6.2 2 x 7.9 2x50.0 2 x 4.15 2 x 3.2 2 x 3.5 2 x 16 2 x 1.35 2 x 7.9 2x10.2 2x63.0 2 x 4.95 2 x 8.2 2x10.2 2x63.0 2 x 5.2 2 x 3.1 2 x 3.5 2 x 16 2 x 1.5 2 x 8.7 2x11.4 2x70.5 2 x 5.95 2 x 9.0 2x11.4 2x70.5 2 x 6.05 1. The fan OA" value and the absorbed power are refered to standard air flow; Under unit with underflow air discharge and 20 Pa available external static pressure; Over unit with ducted air discharge and 50 Pa available external static pressure. 2. The compressor OA" value is referred to: − ambient conditions: 24_C, 50% R.H.; condensation temperature: 45_C − A/W/D/H; ambient conditions: 24_C, 50% R.H.; external air temperature: 35_C − F. Under unit with underflow air discharge and 20 Pa available external static pressure; Over unit with ducted air discharge and 50 Pa available external static pressure. NOTE: the indicated fan currents are measured on their terminal boards; to calculate the current absorption of the fans to the machine supply terminals multiply the indicated values by the selected transforming ratio (see Tab. 8). English HIMOD−A/W/F/D/H 61 Tab. 11 − Optional electrical data 50 Hz Component Model ELECTRICAL HEATING FLA (A) rated power [kW] HUMIDIFIER FLA (A) rated power [kW] 9.0 5.8 (400V / 3Ph / 50Hz) 20−24 U/O A/W/F/D/H 8.5 5.85 26−28−34−40−46 U/O A/W/F/D/H 55−65 U A/W 17.0 11.70 21.7 15.0 32.5 22.5 81−99 U A/W 60 Hz Component Model ELECTRICAL HEATING FLA (A) rated power [kW] HUMIDIFIER FLA (A) rated power [kW] 15 0 15.0 58 5.8 90 9.0 58 5.8 80 8.0 56 5.6 (208−230V / 3Ph / 60Hz) 20−24 U/O A/W/F/D/H 15.4 5.85 26−28−34−40−46 U/O A/W/F/D/H 30.8 11.70 (380V / 3Ph / 60Hz) 20−24 U/O A/W/F/D/H 8.9 5.85 26−28−34−40−46 U/O A/W/F/D/H 17.8 11.70 (460V / 3Ph / 60Hz) 20−24 U/O A/W/F/D/H 7.4 5.85 26−28−34−40−46 U/O A/W/F/D/H 14.7 11.70 6.3 − Aeraulic features The aeraulic features, namely the values of the useful static pressure while the voltage changes (graphs), can be surfed on the Web at the following address: www.HIROSS.IT/pde/TDS/Aeraulic_features This document is password−protected. Ask for the password to your Dealer/Area Manager. 62 HIMOD−A/W/F/D/H English 7 − Start−up 7.1 − First start−up (or after long standstill) TO PREVENT COMPRESSOR DAMAGE THE CRANKCASE(S) MUST BE PREHEATED FOR AT LEAST 4 HOURS BEFORE CONDITIONER START−UP (FAILURE TO DO SO INVALIDATES THE GUARANTEE). Start the air conditioner as follows: 1) Open all valves in the refrigeration circuit according to the instruction label attached to the valve. 2) W, F and H only: Open all valves in the water circuit according to the instruction label attached to the valve. 3) Ensure that the refrigerant charge is correct (see Chap. 4). 4) Using a leak detector, verify that there are no refrigerant leaks. If there are any, then repair the leak and recharge as described in Chap. 4. 5) At least 4 hours before start−up, close QS and QF8 on the electrical panel. In the Microface" control system factory setting the stand alone mode is standard. The stand alone mode gives the possibility of turning on the unit simply rotating the main switch on the electric panel. The yellow LED on the Microface case will light after turning on the unit, because of the presence of electric power. If the LED does not light up: S check the electric panel power supply; S check the protection devices (e.g.: thermal switches); S check the fuses. 6) Mod. 20−24 only: Close QF1. 7) Verify the operation of the crankcase heater. 8) Check that there are no water leakages. 9) D and H only: Bleed all air out of the chilled water circuit using the bleed valve on the chilled water coil. 10)If an external condenser or Dry cooler is installed, start it by supplying power to it. 11)Close all MCBs on the electrical panel. 12)Check the supply voltage on all phases. 13)Check the supply voltage on all phases for the external condenser or Dry cooler, if fitted. 14)ENSURE THAT THE COMPRESSOR HAS BEEN PREHEATED FOR AT LEAST 4 HOURS BEFORE STARTING THE UNIT. 15)Start the unit by pressing ON OFF (see Fig. 42). English 16)Check the electrical absorption of all components (see Chap. 6). 17)Check the electrical absorption of the external condenser/Dry cooler, if fitted. 18)IMPORTANT − If the compressor makes a loud and unusual noise IT IS NECESSARY TO INVERT the electrical connections of the phases supplying the corresponding scroll compressors, which accept only one direction of rotation. 19)Ensure that the fans rotate in the correct direction (see arrow on fan). CAUTION: risk of contact with rotating devices. 20)Ensure that all control system settings are correct and that there are no alarms (see Control manual). 21) W, F and H only: Verify the water flow. 22)W, F and H only: For closed circuit units ensure that the water pump starts when the compressor starts. 23)Verify the Fresh Air Intake operation (if fitted). 24)Once the system is operating under load, check the various components, as follows: S Verify that the fans are operating properly. S Ensure that the temperature and relative humidity are being controlled, and that the humidifier (optional) and heating steps (optional) operate when required. S Ensure that the compressor operates when required. S D and H only: Ensure that chilled water valve operates when required. S Ensure that the fan operation controller on the external condenser/Dry cooler (if fitted) is calibrated correctly, and that it controls the fan operation. 7.2 − Starting and stopping S ALWAYS ENSURE THAT EACH CRANKCASE HAS BEEN PREHEATED. FOR BRIEF STOPPAGES KEEP THE SUPPLY TO THE CRANKCASE HEATER. Turn on the unit operating on the ON/OFF switch placed on the left case of the unit (Fig. 42). If the ON/OFF remote device is not installed, the green LED on the Microface case will light up together with the LED placed below the ON/OFF switch. The fan starts immediately (the fan always works when the unit is ON); after 2 minutes the regulation is activated, so the cooling (compressor), heating (electric heaters), humidifying and dehumidifying devices can start. Adjust the set−point as indicated in Control manual. Stop the unit putting the ON/OFF switch in OFF. HIMOD−A/W/F/D/H 63 7.3 − Automatic restart If desired, the unit will automatically restart on the return of power after a supply interruption (see Control manual). If the power interruption is expected to be of several hours, to avoid an automatic cold restart of the compressor stop the unit before the black−out and, on the return of power, allow the compressor to preheat before restarting the unit. Fig. 42 − On−Off switch 8 − Operation Unit operation is completely automatic. The below sequence explains how the unit operates : S The air, sucked in by the fan(s), enters the unit. S The air is immediately filtered. S The TEMPERATURE sensor or HUMITEMP (temperature + rel. humidity) sensor (check type installed), verifies the state of the inlet air, and relays this information to the control system. S The control system compares the relayed information to the set point and proportional band values programmed into its memory: it then commands the air conditioner to treat the air as follows (see also Control manual): S COOLING A and W only: The compressor is started and the cold refrigerant flows through the evaporator, thus cooling the air passing over it. For compressor operation see Control manual. S HEATING This can take one of three forms: − electrical heating (optional): the heating elements heat the air passing over them. There are 3 heating steps. − hot water heating (optional): if hot water is available, this flows through the hot water coil, thus heating the air passing over it. The hot water flow is controlled by an on−off (3−way) valve. − hot gas reheat (optional used during dehumidification): the hot refrigerant which exits the compressor flows through the hot gas coil, thus heating the air passing over it. S DEHUMIDIFICATION − optional A, W and F only: One of the compressors starts and either the air flow or the evaporator surface is reduced (depending on the model), thereby causing dehumidification (refer also to Control manual). D and H only: See Control manual N.B.: If, during dehumidification, the ambient temperature drops below a specified level, dehumidification will be stopped if necessary (see LOW LIMIT intervention in Control manual). S HUMIDIFICATION − optional The humidifier creates steam, which is distributed into the air stream via the steam distribution pipe (see also App. A). S Filtered new air is injected into the air stream via the Fresh Air Intake. 64 S The treated air passes through the fans, which operate continuously, and is then dispersed out of the unit. S Under unit only: the air passes from the underfloor void into the room via air distribution outlets. For "UNDER" units installed on raised floor: switch off the machine before removal of the floor panels within a distance of 850 mm from the machine, to avoid risks of contact with rotating devices (see Fig. 43). N.B.: Manual control can be performed using the control system (see Control manual). 8.1 − Chilled water valve (D and H only) The 3−way valve controls the chilled water flow. It operates as follows (Fig. 44): S When the valve is fully open (i.e. max. chilled water flow) the actuator slot is set to ’1’. S When the valve is closed (i.e. no chilled water flow) the actuator slot is set to ’0’. The valve running time is set to the value specified in the Control Manual. Note 1: In the unlikely event of control system failure, the valve can be manually controlled by means of a 3 mm allen key placed into the actuator slot. NEVER PERFORM THIS OPERATION USING A SCREWDRIVER. Fig. 43 − Floor panels removal on a safety way HIMOD−A/W/F/D/H 850 mm English Fig. 44 − Position of the chilled water valve actuator 3 mm Manual adjustment with 3 mm allen key A B 3 m m 3 mm B English A Position indicator in Position 0 = CLOSED Valve Closed (by−pass open) HIMOD−A/W/F/D/H Position indicator in Position 1 = OPEN Valve fully Open (by−pass closed) 65 9 − Calibrations S S S The air conditioner has already been factory−tested and calibrated as shown below (except for the water pressostatic valve WV which must be set during start−up). For calibrations of instruments installed on the external condensers/Dry coolers refer to the relevant manual. For control system calibrations refer to Control manual (to prevent erratic operations do not use temperature and rel. humidity set points/proportional bands which differ excessively from the Standard Settings). 9.1 − Setting the thermostatic expansion valve THIS OPERATION MUST BE PERFORMED BY AN EXPERIENCED REFRIGERATION TECHNICIAN. The valve has already been factory−set and should be reset (only if necessary) as follows: 1) IMPORTANT: Ensure that the instructions in Chap. 4 have been carried out. 2) Allow the compressor to operate for 15 mins. COMPONENT SETTING STOP START Low Pressure Switch (LP) 3) Measure the superheat as follows: a) Place a contact thermometer on the tube exiting the evaporator; b) Connect a manometer (by a tube of max. 30 cm) to the compressor suction valve. c) The overheating is the difference between the refrigerant saturation temperature corresponding to the pressure read on the manometer and the real temperature read on the thermometer. 4) The superheat must be 7−8 _C; if not, set the expansion valve as follows: a) Remove the protective cover; b) Turn the adjustment screw by 2−4 turns only; c) Wait 10 minutes. d) Measure the superheat and repeat the operation if necessary. N.B.: If the superheat is too low (compressor cool to the touch) the screw must be turned in a clockwise direction. If the superheat is too high (compressor hot to the touch) the screw must be turned in a counterclockwise direction. 2 barg 2.8 barg DIFFER. (fixed) 0.8 bar (fixed setting − automatic reset) STOP START NOTES delayed automatic reset (see HIROMATIC/MICROFACE manual) 24 barg 17.5 barg DIFFER. (fixed) 6.5 bar (fixed setting − manual reset) High Pressure Switch (HP) only for 81−99 U A/W: STOP 26 barg START 20 barg reset DIFFER. (fixed) 6.0 bar (fixed setting − manual reset) Water Pressure Valve (WV) (W/F/H only) (not present in 81−99 UW) Fan differential pressure switch Clogged filter differential pressure switch (CF) 66 ADVISED: ≈17 bar (MIN.: ≈15 bar) calibrate 0.8 mbar Filters G4 = 2 mbar HIMOD−A/W/F/D/H calibrate English 9.2 − Adjustment of the hot gas injection valve THIS OPERATION MUST BE CARRIED OUT BY AN EXPERT REFRIGERATION TECHNICIAN. 9.2.1 − Features This valve is installed in some special versions (see relevant refrigeration circuits). It enables a partial control of the evaporating pressure, so as to avoid evaporation temperatures lower than zero degrees centigrade and thus any ice formation, even with low temperatures of the return air. It is installed on a by−pass between the high pressure and the low pressure of the refrigerating system. It detects the pressure at the evaporator outlet through a capillary. It injects hot gas exiting the compressor in a section of pipe before the evaporator through the gas−liquid mixer, so as to keep the pressure higher than the set value. See the refrigerating scheme in the Fig. 3 ÷ Fig. 21. 9.2.2 − Adjustment The min. evaporating pressure is kept by calibrating the valve as follows. S S S S Drastically reduce the conditioner air delivery. Check by a precision pressure gauge the evaporating pressure and the relevant saturation temperature. Adjust the valve acting on the adjustment screw, so that it intervenes when the evaporation temperature has decreased to 2°C. Then check the correct operation of the thermal expansion valve. 10 − Maintenance / Spare Parts AS THE HIROMATIC/MICROFACE FEATURES AUTOMATIC RESTART (AFTER A SUPPLY INTERRUPTION) IT IS ADVISED TO EITHER DISABILITATE AUTORESTART OR TO OPEN SWITCH QS WHEN PERFORMING ANY MAINTENANCE. S S On a daily basis check the HIROMATIC/MICROFACE readings for temperature and, if shown, rel. humidity. The Maintenance Programme below should be carried out by a qualified technician, preferably working under a maintenance contract. Maintenance schedule − Monthly check Check that the fan motor rotates freely without any abnormal noise, and ensure that the bearings are not running hot. FANS Also check the current absorption. Verify the state of the filters; if necessary clean or replace them. AIR FILTERS In very dusty ambients perform this check more frequently. NEW AIR FILTER Verify the state of the filter; if necessary clean or replace it. (if fitted) CONTROL SYSTEM Verify the operation of LEDs, display and alarms. HUMIDIFIER See App. A. (if fitted) S Check the electrical supply on all phases. ELECTRICAL CIRCUIT S Ensure that all electrical connections are tight. S Verify the cooling water circulation. COOLING WATER S Ensure that there are no water leaks. (W, F and H only) S Closed circuit only: Verify that the water pump is operating correctly and bleed any air out of the circuit. S Check the evaporation pressures (to be done by a refrigeration technician). REFRIGERATION S Check the compressor current absorption, its head temperature and the CIRCUIT presence of any unusual noise. S Ensure that there is no ice formation on the evaporator. EXTERNAL CONDENSER/ Dry cooler See relevant manual. if fitted) S Ensure that there are no water leaks. S Bleed any air out of the chilled water circuit using the bleed valve situated on the top right of the chilled water coil. CHILLED WATER CIRCUIT (D and H only) S Verify the correct chilled water flow. S Check the inlet − outlet fluid temperature and pressure using the thermometers and manometers, if fitted. English HIMOD−A/W/F/D/H 67 10.1 − Refrigeration circuit WHEN REPAIRING THE REFRIGERATION CIRCUIT COLLECT ALL REFRIGERANT IN A CONTAINER: DO NOT ALLOW IT TO ESCAPE. S When either removing (for repairs) or charging refrigerant this must always be done on both the high and low pressure sides of the compressor simultaneously. S The compressor copper plated steel connections should be welded with a silfos material containing a minimum of 5% silver. 10.1.1 − Refrigerant charge of the water−cooled units (W, F and H) 1) Start the unit as described in para. 7.1. 2) Manually start the compressor (ensure the unit is not in dehumidification). 3) Wait a few minutes to allow conditions to stabilize. 4) Check whether there are any bubbles visible in the sight glass. If there are any, this means there is a leak, which must be traced (using a leak detector) and repaired; then recharge the unit until no further bubbles are visible. 5) Using a manometer, check that the evaporating temperature is above 0_C. 6) Verify the water pressostatic valve (WV) setting (CHAP. 8). 7) Verify that the superheat is 7−8 _C (to do this refer to para. 8.1). 10.1.2 − Oil charge R22 10.1.3 − Oil charge R407C The oil to be used when topping up (only if there are any leaks) is Mobil EAL Arctic 22CC (see Tab. 13). Tab. 13 − Mobil Arctic EAL 22CC oil (for R407C only) approx. specific weight (at 15°C) flash point (C.O.C.) pour point viscosity at 40_C viscosity at 100_C viscosity index : : : : : : 0.__ 245 <−54 23.6 4.7 116 kg/l _C _C cSt cSt These oils rapidly absorb the humidity present in the air when they are exposed to the atmosphere. If the oil absorbs humidity, the ester molecules can break down, forming acidity. We therefore recommend exposing the oil for as short a time as possible (a few minutes) and, in case of topping up, using exclusively the oil indicated on the refrigerating compressor. Normally 1 or 2−liter cans are available for this purpose; once they are opened, they must be completely used up. They must not be used after a long period, as they absorb humidity. It is therefore obvious that the taps of the compressor must only be turned after the whole plant has been subjected to a vacuum and partial filling. 10.1.4 − Oil topping−up of an installed circuit If oil leakages occur, the topping−up operation is necessary. Please contact Technical Support Deparment if topping−up is necessary. The oil to be used when topping up (only if there are any leaks) is SUNISO 3GS. Tab. 12 − Suniso 3GS oil (for R22 only) approx. specific weight (at 15°C) flash point (C.O.C.) pour point ENGLER viscosity at 50_C viscosity index copper corrosion (100_C, 3hr) ASTM D130 neutralization value conradson carbon dielectric strength 68 : : : : : : : : : 0.91 kg/l 170 _C − 40 _C 2.7 E 0 1 0.03 max. 0% > 30kV HIMOD−A/W/F/D/H English Tab. 14 − Refrigerant and oil charge R22 R22 REFRIGERANT CHARGE (Kg) for 1 circuit MODEL air−cooled (A) + condenser SUNISO 3GS OIL CHARGE (liters) charge to be added for every meter between conditioner and condenser − A only (+) without hot gas with hot gas water−cooled (W) 50 Hz 60 Hz oil within each compressor oil within each compressor oil to be added for every 10 m over 30 m line (A only) without hot gas with hot gas 20 A/W 3.0 5.5 0.26 2.7 5.5 1.65 1.85 0.3 24 A/W 3.5 6.0 0.26 2.9 5.5 2.4 1.65 0.3 0.3 28 A/W 5.0 8.5 0.26 4.4 8.0 4 2.4 (*) 34 A/W 5.2 8.5 0.39 4.6 8.2 4 4 0.3 40 A/W 5.5 9.0 0.39 4.8 8.5 4 4 0.35 26 A/W 2.3 2.3 / 5.0 0.25 1.9 1.9 / 4.8 1.1 1.1 0.3 32 A/W 3.0 3.0 / 5.5 0.25 2.5 2.5 / 5.0 1.85 1.1 0.3 42 A/W 3.8 3.8 / 6.0 0.26 3.3 3.3 / 5.0 1.65 1.85 0.3 46 A/W 4.0 4.0 / 6.5 0.26 3.5 3.5 / 6.2 2.4 1.65 0.3 55 A/W 4.5 4.5 / 6.9 0.25 8.5 (**) 10.9 (**) 3.25 − 0.3 65 A/W 5.0 5.0 / 7.5 0.39 9.0 (**) 11.5 (**) 3.25 − 0.3 81 A/W 5.8 5.8 / 8.3 0.39 8.8 13.2 3.3 − 0.3 99 A/W 6.5 6.5 / 9.0 0.39 10.0 15.0 4.1 − 0.3 20 F/D/H 3.0 5.5 0.26 2.7 5.5 1.65 1.85 0.3 24 F/D/H 3.5 6.0 0.26 2.9 5.5 2 1.65 0.3 28 F/D/H 5.0 8.5 0.26 4.4 8.0 4 2.4 (*) 0.3 34 F/D/H 5.2 8.5 0.39 4.6 8.2 4 4 0.3 40 F/D/H 5.5 9.0 0.39 4.8 8.5 4 4 0.35 26 F/D/H 2.3 2.3 / 5.0 0.25 1.9 1.9 / 4.8 1.1 1.1 0.3 32 F/D/H 3.0 3.0 / 5.5 0.25 2.5 2.5 / 5.0 1.1 1.1 0.3 42 F/D/H 3.8 3.8 / 6.0 0.26 3.3 3.3 / 5.0 1.85 1.85 0.3 46 F/D/H 4.0 4.0 / 6.5 0.26 3.5 3.5 / 6.2 2.4 1.65 0.3 (+) N.B. 1: N.B. 2: (*) (**) English Valid for standard tube diameters. The air conditioner is supplied pressurized with 3 bar of dry nitrogen. A only − Above charges are valid for standard condensers (operation at external temperature up to 40_C). 4 liters for 380/3/60 version only. Unit coupled with standard condenser HIMOD−A/W/F/D/H 69 Tab. 15 − Refrigerant and oil charge R407C R407C REFRIGERANT CHARGE (Kg) for 1 circuit MODEL air−cooled (A) + condenser charge to be added for every meter between conditioner and condenser − A only (+) without hot gas with hot gas water−cooled (W) 50 Hz 60 Hz oil within each compressor oil within each compressor oil to be added for everyy 10 m over 30 m line li (A only) without hot gas with hot gas 20 A/W 3.0 5.5 0.18 2.7 5.5 1.65 1.85 0.3 24 A/W 3.5 6.0 0.25 2.9 5.5 2.4 1.65 0.3 0.3 28 A/W 5.0 8.5 0.25 4.4 7.8 4 2.4 (*) 34 A/W 5.2 8.5 0.25 4.6 7.8 4 4 0.3 40 A/W 5.5 9.0 0.37 4.8 8.5 4 4 0.35 26 A/W 2.3 2.3 / 5.2 0.12 1.9 1.9 / 4.8 1.1 1.1 0.3 32 A/W 3.0 3.0 / 5.5 0.12 2.1 2.1 / 5.0 1.85 1.1 0.3 42 A/W 3.8 3.8 / 5.5 0.18 2.8 2.8 / 5.0 1.65 1.85 0.3 46 A/W 4.0 4.0 / 6.8 0.25 3.3 3.3 / 6.2 2.4 1.65 0.3 55 A/W 4.5 4.5 / 6.9 0.25 8.4 (**) 10.8 (**) 3.25 − 0.3 65 A/W 5.0 5.0 / 7.5 0.39 8.9 (**) 11.4 (**) 3.25 − 0.3 81 A/W 5.8 5.8 / 8.3 0.37 8.8 13.2 3.3 − 0.3 99 A/W 6.5 6.5 / 9.0 0.37 10.0 15.0 4.1 − 0.3 20 F/D/H 3.0 5.5 0.18 2.7 5.5 1.65 1.85 0.3 24 F/D/H 3.5 6.0 0.25 2.9 5.5 2.4 1.65 0.3 28 F/D/H 5.0 8.5 0.25 4.4 7.8 4 2.4 (*) 0.3 34 F/D/H 5.2 8.5 0.25 4.6 7.8 4 4 0.3 40 F/D/H 5.5 9.0 0.37 4.8 8.5 4 4 0.35 26 F/D/H 2.3 2.3 / 5.2 0.12 1.9 1.9 / 4.8 1.1 1.1 0.3 32 F/D/H 3.0 3.0 / 5.5 0.12 2.1 2.1 / 5.0 1.85 1.1 0.3 42 F/D/H 3.8 3.8 / 5.5 0.18 2.8 2.8 / 5.0 1.65 1.85 0.3 46 F/D/H 4.0 4.0 / 6.8 0.25 3.3 3.3 / 6.2 2.4 1.65 0.3 (+) N.B. 1: N.B. 2: (*) (**) Valid for standard tube diameters. The air conditioner is supplied pressurized with 3 bar of dry nitrogen. A only − Above charges are valid for standard condensers (operation at external temperature up to 40_C). 4 liters for 380/3/60 version only. Unit coupled with standard condenser 10.2 − Spare parts It is recommended the use of original spare parts. When placing an order refer to Component List" enclosed with the machine and quote the unit model no. and serial no. 10.3 − Dismantling the unit The machine has been designed and built to ensure continuous operation. 70 Mobil EAL Arctic 22CC OIL CHARGE (liters) The working life of some of the main components, such as the fan and the compressor, depends on the maintenance that they receive. If the unit has to be dismantled, this operation must be done by skilled refrigeration technicians. The refrigerating fluid and the lubricating oil in the circuit must be disposed of in conformity with the laws in force in your country. HIMOD−A/W/F/D/H English App. A − HUMIDAIR humidifier App. A.1 − Preface The HUMIDAIR represents the best humidifier technology available, guaranteeing the steam as clean as possible together with simple maintenance. In order to obtain optimum performance from the HUMIDAIR it is advisable to read this manual carefully. Tab. 16 − Humidair specifications HUMIDAIR KIT steam production (variable) humidifier power supply voltage max. cylinder water volume max. supply water quantity max. drain water quantity model code kg/h (*) V/ph/Hz (l) (l/min.) (l/min.) HAK 93H 141103 2.7 − 9.0 380 460 V trifase 50−60 Hz 5.34 0.6 2.5 HAK 93L 141104 2.7 − 9.0 208 230 V trifase 50−60 Hz 5.34 0.6 2.5 For humidifier current (FLA) and rated power refer to electrical features in air conditioner manual. (*) Unit is factory−set to produce 70% of the maximum value (see Microface manual). App. A.2 − Installation The humidifier is supplied already mounted within the air conditioner. The only necessary operations are the connections for the supply water (Fig. 1) and drain wa- ter (Fig. 2); for the positions of the supply/drain connections within the unit see Fig. 35 up to Fig. 38. Fig. 1 − Supply water connection SUPPLY WATER FEATURES S The supply water temperature must never exceed 40_C. S The supply water pressure must be between 0.3 and 6 bar. If greater, use a pressure reducing valve set to 3−4 bar. S Sanitary water should be used. Do not use demineralized water or water containing impurities. S Conductivity range : 125−1250 mS/cm. B supplying limit water supply A ALTERNATIVE SUPPLY WATER TUBING CUT−OFF TAP Must be included in the supply water tubing. English SUPPLY WATER TUBING S It is supplied a 1−m−long plastic tube, diameter 6 x 1mm with ½" G m connections. Unscrew the ring nut A and connect a tube straight to the 3/4"G Male connection B on the humidifier. A−1 Fig. 2 − Drain water connection WATER DRAIN TUBING It is supplied a hose with an integral drain trap. DO NOT DISMANTLE THE K DRAIN TRAP. S DO NOT DISMANTLE THE DRAIN TRAP. S The hose is already fitted onto the humidifier drain outlet (K). L DRAIN WATER DEVICE Dispose the drain water into an ordinary drainage network, using a funnel (the drainage network must be able to withstand water temperatures up to 100 _C). S Fill the drain trap with water (L). S The drain pipe is made of plastic material which does not conduct electricity. NOTES: 1) Allow a 2% gradient towards the drain outlet. 2) Avoid back pressures in the drain piping. App. A.3 − Humidair components The components of the HUMIDAIR humidifiers are shown below. Fig. 3 − The humidifier and its connections from humidifier power electrodes to electrical supply steam outlet Y DRAIN VALVE ASSEMBLY (D) Z A U L filling cup O H from level sensor to interface P S level electrode R S power electrodes S overflow tube C SUPPLY VALVE (F) steam cylinder S F drain valve G V supply valve V D F S from supply valve to interface S water drain outlet S water supply drain tank N T E from supply valve to interface A−2 English App. A.4 − Start−up and operation App. A.4.1 − Start−up Before using the humidifier, check the following: S Supply and drain connections. S That the cut−off tap is open. S All wiring. S Earthing. S Steam hose connection between steam cylinder and distributor. To start the humidifier simply switch on the air conditioner, which will in turn automatically start and stop the humidifier as required. The (adjustable) parameters which determine humidifier operation have already been factory−preset (see HIROMATIC manual). App. A.4.2 − Operation Water, provided it contains even a small quantity of salts in solution, is a conductor of electricity. Therefore, if the steam cylinder is filled with water and a potential difference is applied between the production electrodes, the water behaves like an ordinary electrical resistance and becomes hot, thus creating steam. The steam production rate can be controlled by varying the water level in the cylinder; the higher the water level, the deeper the electrodes are immersed into it and the greater the steam production. Note 1 In case of low water conductivity the cylinder 93H (9.0 kg/h) or 53H (4.5kg/h) can be substituted with the cylinder 93L or 53L without changing the power supply. Please remember to set the right cylinder type into the Control system. The steam production will remain unchanged. Note 2 When starting with an empty cylinder, the water conductivity is normally insufficient for the HUMIDIFIER STEAM OUTPUT to be reached immediately. Therefore the humidifier produces as much steam as possible to fill the cylinder completely. Any evaporation water is immediately refilled. The drain valve is kept shut and therefore, as the steam does not contain any salts, the conductivity of the water within the cylinder slowly increases until the HUMIDIFIER STEAM OUTPUT is obtained. The length of the start−up period depends upon the water conductivity. For very conductive water it may occur that the HUMIDIFIER STEAM OUTPUT is obtained immediately. App. A.5 − Maintenance App. A.5.1 − Removing the steam cylinder To remove the steam cylinder, proceed as follows (see Fig. 3): 1) Open the General Switch relative to the humidifier. 2) Drain all the water from the cylinder by activating "HUM. DRAIN" in the HIROMATIC Service menu several times (see Microface manual). English 3) Disconnect the steam hose (S) (made of non−conductive rubber). 4) Disconnect the power electrode wires (P) and level sensor wire (L). 5) Undo the clip (R). 6) Pull the cylinder (C) out of its gland at the bottom (G). App. A.5.2 − Replacing the steam cylinder When the steam cylinder is approaching the stage where it needs to be replaced, warning A25 is generated (see HIROMATIC manual) to advise the user that the cylinder must be replaced. To replace the cylinder, proceed as follows (see Fig. 3): 1) Carry out the instructions in para. Removing the steam cylinder. 2) Using the new cylinder, carry out 4)−6) of para. 5.1 in reverse order. 3) Connect the steam hose (S); the clip on the hose needs to be tightened only slightly. 4) Manually switch the humidifier on for 2−3 minutes (in the HIROMATIC Service menu). Then switch it off. 5) Drain the water as for 2) in para. Removing the steam cylinder. 6) If the air conditioner features a HIROMATIC with Graphic display, reset the humidifier working hours (window no. 1 of PARAMETER MENU) to zero. 7) Close the General Switch relative to the humidifier. App. A.5.3 − Annual maintenance Annually (e.g. before any close−down period) carry out the following service on the humidifier (see Fig. 3): 1) Carry out the instructions in para. Removing the steam cylinder. 2) Disconnect the supply (F) and drain (D) valve wires. 3) Unscrew and remove the drain tank (T). 4) Unscrew the drain valve assembly screws (V). 5) Remove the drain valve assembly. 6) Unscrew and remove the drain valve solenoid (O). 7) Unscrew and remove the drain valve armature (A). 8) Clean all parts of the drain valve using a commercially available descaling agent (to remove any incrustations). 9) Detach the hose from the supply valve. 10)Remove the supply valve connection (N). 11)Unscrew the supply valve (F) and remove it. 12)Clean the supply valve using a jet of water. 13)Replace any hose which has become hard and brittle. 14)Thoroughly flush the drain line (E). 15)Reassemble the humidifier by carrying out the above instructions in reverse order. ATTENTION Always empty the cylinder completely before any close−down period. A−3 App. A.6 − Spare part list It is recommended the use of original spare parts. When placing an order quote the part code, as well as the air conditioner model no. and serial no. POSITION (see Fig. 3) C NJ T U N K B F NJ A H O X Y Z CODE DESCRIPTION 141070 Steam cylinder 140 141071 Steam cylinder 263 141072 Steam cylinder 243 141073 Steam cylinder 363 141074 Steam cylinder 343 141200 141201 141300 2400006 240007 Drain tank Filling cup Supply valve connection Rubber gasket for drain tank Rubber gasket for supply valve connection 183209 Complete supply valve 183204 Complete supply valve 183205 183206 254001 254393 254394 275905 271099 Drain valve armature Drain valve housing Drain valve solenoid Connector for level electrode Connector for production electrode Isolator for level sensor Base INSTALLED QUANTITY 21L 53H 53L 93H 93L 1 (*) 1 (*) 1 (*) 1 (*) 1 1 1 1 1 1 1 1 1 1 1 2 1 1 Notes 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 3 1 1 1 1 1 1 3 1 1 1 1 1 1 3 1 1 (*) (+) (+) = Spare part recommended (*) = Consumable material A−4 English specifications without previous notice. 98/37/CE; 89/336/CEE; 73/23/CEE; 97/23/CE Printed in Italy by Liebert HIROSS S.p A. Since the Liebert HIROSS Company has a policy of continuous Οproduct ΚατασÀευαστÞj παÃüν πÃοΪüν εßναι improvement,δηλþνει it reservesüτι theτο right to change design andÀατασÀευασmÝνο αýmφωνα mε τιj οδηγßεj τηj Ε.Ε.: Issued by T.D.Service Il Fabbricante dichiara che questo prodotto è conforme alle direttive Europee: The Manufacturer hereby declares that this product conforms to the European Union directives: Der Hersteller erklärt hiermit, dass dieses Produkt den Anforderungen der Europäischen Richtlinien gerecht wird: Le Fabricant déclare que ce produit est conforme aux directives Européennes: El Fabricante declara que este producto es conforme a las directivas Europeas: O Fabricante declara que este produto está em conformidade com as directivas Europeias: Tillverkare försäkrar härmed att denna produkt överensstämmer med Europeiska Uniones direktiv: De Fabrikant verklaart dat dit produkt conform de Europese richtlijnen is: Vaimistaja vakuuttaa täten, että tämä tuote täyättää seuraavien EU-direktiivien vaatimukset: Produsent erklærer herved at dette produktet er i samsvar med EU-direktiver: Fabrikant erklærer herved, at dette produkt opfylder kravene i EU direktiverne: Since the Liebert HIROSS Company has a policy of continuous product improvement, it reserves the right to change design and specifications without previous notice. Liebert HIROSS is a division of EMERSON Printed in Italy by Liebert HIROSS S.p A. Tel. +39 049 9719111 Telefax +39 049 5841257 Internet : www.liebert-hiross.com Issued by T.D.Service Zona Industriale Tognana Via Leonardo da Vinci, 16/18 35028 Piove di Sacco (PD) ITALY