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SPLIT TYPE ROOM AIR CONDITIONER WALL MOUNTED TYPE Indoor unit Outdoor unit ASU15RLQ AOU15RLQ ASU18RLQ AOU18RLQ CONTENTS SPECIFICATIONS . . . . . . . . . . . . . . . . . . . 1 DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . 2 REFRIGERANT SYSTEM DIAGRAM. . . 3 CIRCUIT DIAGRAM. . . . . . . . . . . . . . . . . . 4 INDOOR PCB CIRCUIT DIAGRAM. . . . .5 OUTDOOR PCB CIRCUIT DIAGRAM . . 8 ERROR CONTENTS . . . . . . . . . . . . . . . . 10 DISASSEMBLY ILLUSTRATION . . . . . .11 PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . .15 ACCESSORIES. . . . . . . . . . . . . . . . . . . . .17 SPECIFICATIONS ELECTRICAL DATA COOL & HEAT INVERTER TYPE INDOOR UNIT ASU15RLQ ASU18RLQ OUTDOOR UNIT AOU15RLQ AOU18RLQ 4.38 kW 15,000 Btu/h 5.28 kW 18,000 Btu/h 5.28 kW 18,000 Btu/h 6.30 kW 21,600 Btu/h 208 V / 230 V 208 V / 230 V 60 Hz 60 Hz COOLING 5.9 A / 5.3 A 8.5 A / 7.7 A HEATING 7.0 A / 6.3 A 9.5 A / 8.6 A COOLING 1.20 kW 1.73 kW HEATING 1.43 kW 1.93 kW E.E.R. COOLING 3.66 kW/kW 3.05 kW/kW COP HEATING 3.69 kW/kW 3.28 kW/kW COOLING CAPACITY HEATING CAPACITY POWER SOURCE FREQUENCY RUNNING CURRENT INPUT WATTS MOISTURE REMOVAL 2.1 L/hr AIR CIRCULATION HIGH 4.4 Pt/h 700 m3/hr 412 cfm 2.8 L/hr 700 m3/hr 5.9 Pt/h 412 cfm NOISE LEVEL INDOOR UNIT ( Cool / Heat ) High 45 dB / 42 dB Med 39 dB / 38 dB Low 33 dB / 33 dB Quiet 25 dB / 27 dB OUTDOOR UNIT (Cool / Heat) 49 dB / 49 dB 50 dB / 50 dB COMPRESSOR AND REFRIGERANT Hermetic type, 4 pole, 3 phase, DC inverter motor, Rotary TYPE DISCRIMINATION DA130A1F - 25F 1,150 g PRECHARGED REFRIGERANT REFRIGERANT TYPE R410A Pipe Length 15 m FULL CHARGE 2-9/16 lbs. 20 m ADDITIONAL CHARGE 1,150 g 2-9/16 lbs. 1,250 g 2-3/4 lbs. 20 g/m 3/16 oz./ft. 15 m MAXIMUM PIPING HEIGHT 49 ft. DIMENSIONS INDOOR UNIT HxWxD OUTDOOR UNIT HxWxD 283 x 790 x 230 mm 11-1/8 x 31-1/8 x 9-1/16 inch 578 x 790 x 300 mm 22-3/4 x 31-1/8 x 11-13/16 inch WEIGHT INDOOR UNIT Gross / Net OUTDOOR UNIT Gross / Net 2006.06.13 12.5 kg / 10 kg 44 kg / 40 kg 1 28 lbs. / 22 lbs. 97 lbs. / 88 lbs. DIMENSIONS unit : inch (mm) INDOOR UNIT 9-1/16 (230) 1-7/8 (48) 11-1/8 (283) 31-1/8 (790) 20 (508) 13/16 (20) 12-5/8 (320) 13-11/16 (347) OUTDOOR UNIT 21-1/4 (540) 3/8 (10) 22-3/4 (578) 31-1/8 (790) 2006.06.13 2 4-15/16 (125) 2-5/8 (66) 11-13/16 (300) REFRIGERANT SYSTEM DIAGRAM 3-Way valve Heat exchanger ( INDOOR ) Compressor Muffler Sub-heat exchanger ( INDOOR ) 4-Way valve Sub-accumulator Strainer Expansion valve Heat exchanger ( OUTDOOR ) Cooling Heating Refrigerant pipe diameter Liquid : 1/4" (6.35 mm) Gas : 1/2" (12.7 mm) 2006.06.05 2-Way valve 3 Strainer 1 2 3 4 5 1 BLACK 2 BLACK SW POWER CIRCUIT 3 3 2 2 1 1 3 1 RED WHITE YELLOW RED BLUE 1 2 3 4 5 SWITCH 1 2 3 4 5 RED ORANGE YELLOW PINK BLUE 1 2 3 4 5 1 2 3 4 5 M STEP MOTOR 1 BLACK 2 BLACK ROOM TEMPERATURE THERMISTOR BARISTOR GRAY CN7 GRAY 4 2 1 2 3 4 5 PIPE TEMPERATURE THERMISTOR CN5 FAN MOTOR 1 2 3 4 5 6 CN4 1 2 3 4 5 RED 6 CN10 BLUE YELLOW WHITE BLACK 1 2 3 4 5 CN2 1 2 3 4 5 6 7 8 9 CN6 1 2 3 4 5 6 7 8 9 CN3 RED WHITE WHITE WHITE WHITE WHITE WHITE WHITE WHITE CN1 INDICATOR BOARD F. M. 1 2 3 4 5 6 7 8 9 CONTROLLER PCB CN201 CIRCUIT DIAGRAM 1 2 3 4 1 2 3 4 5 THERMAL FUSE 102 1 2 GREEN W4 W3 3 G OUTDOOR UNIT GREEN / YELLOW TERMINAL RED WHITE W1 BLACK W2 FUSE 3.15A INDOOR UNIT CONTROLLER PCB ASSY YELLOW YELLOW REACTOR RED 2 1 2 1 WHITE RED 1 2 3 4 1 2 3 4 CN71 1 1 2 2 3 3 CN70 R(R) WHITE S(S) BLACK CN801 1 2 3 4 5 6 1 2 3 4 5 6 CN40 1 2 3 4 5 6 1 2 3 4 5 6 PIPE TEMP. THERMISTOR BLACK BLACK BROWN BROWN RED WHITE BLACK W7 W8 W9 W10 W11 CM COMPRESSOR C(T) RED BLACK WHITE YELLOW BLUE FM FAN MOTOR PMV EXPANSION VALVE 4WV 4-WAY VALVE DISCHARGE PIPE TEMP. THERMISTOR OUTDOOR TEMP. THERMISTOR BLACK BLACK WHITE RED WHITE FUSE 5A-250V TERMINAL 1 2 FUSE 20A-250V GREEN BLACK BLACK BLACK BLACK W4 W1 1 1 BLACK CN30 2 2 3 3 BLACK 3 L1 L2 G TO INDOOR UNIT POWER SUPPLY 2006.06.07 RED BROWN BLUE ORANGE YELLOW WHITE W2 W3 4 AIR CLEAN UNIT WHITE WHITE YELLOW RED BLUE INDOOR PCB CIRCUIT DIAGRAM CONTROL UNIT ASU15RLQ : EZ-006HHSE ASU18RLQ : EZ-006KHSE TERMINAL BOARD N N L L SERIAL OUTDOOR UNIT EARTH 3 EARTH TERMINAL CN7 B3B-XASK THERMAL FUSE 103 W4 W3 W2 GREEN RED BLACK WHITE W1 1 CN11 B2B-XH 3 1 2 EX-OUT CN12 B3B-XH EXTERNAL COMMUNICATION CONNECTOR 1 EX-I N CN10 B5B-XASK REMOTE CONTROL UNIT CN10-1 CN10-2 CN10-3 1 2 3 4 5 RED WHITE BLACK 3 CONTROLLER PCB ASSY ASU15RLQ : K04CP-0603HSE-C1 ASU18RLQ : K04CP-0604HSE-C1 CN3 S9B-ZR-3.4 PANEL SWITCH CN4-1 CN4-2 CN4-3 CN4-4 AIR CLEAN UNIT WHITE YELLOW RED BLUE CN3-1 CN3-2 CN3-3 CN3-4 CN3-5 CN3-6 CN3-7 CN3-8 CN3-9 1 2 3 4 5 6 7 8 9 CN4 B4B-XASK XMR-05V 1 2 3 4 CN201 JB20-09HG ZHR-09 WHITE 1 2 3 4 5 6 7 8 WHITE 9 RED WHITE WHITE WHITE WHITE WHITE WHITE INDICATOR PCB ASSY K03DV-0400WSE-D0 CN8 BS5P-SHF-1AA CN3-1 CN3-2 CN3-3 CN3-4 CN3-5 TEST CN6 2P-SCN 1 2 3 4 5 1 2 PIPE TEMPERATURE THERMISTOR CN3-1 CN3-2 BLACK BLACK CN5 2P-SAN CN1 S5 (6-5) B-XARK CN4-6 FAN MOTOR 2006.06.07 F. M. CN4-4 CN4-3 CN4-2 CN4-1 YELLOW 6 5 4 3 2 BLUE 1 RED BLACK WHITE 1 2 BLACK BLACK CN2 53325-0510 1 2 3 4 5 5 ROOM TEMPERATURE THERMISTOR CN2-1 CN2-2 CN7-1 CN7-2 CN7-3 CN7-4 CN7-5 RED ORANGE YELLOW PINK BLUE M LOUVER INDOOR UNIT Controller PCB Assy ASU15RLQ : K04CP-0603HSE-C1 ASU18RLQ : K04CP-0604HSE-C1 THERMAL FUSE R42 49.9K <1/10W> (1%) L1 SS11V-13035 C6 0.1 <F> 3 18 8 1 14 G 2 O C18 0.1 <F> C16 0.1 <F> 5 5 4 4 11 3 2 12 I C11 PS2501L-1 <KD / KE> 14 3 3 2 2 5V 8 4 6 5 CS 1 SK 2 DI 3 NC 7 VCC DO TEST GND C29 10K 15 16 17 C30, C31 1000P <R> 18 44 46 R21 1K <1/10W> 47 BZ1 12V PKM13EPY-4000 BZ 48 IC4-6 LN2003 11 6 49 50 R38 10K <1/10W> 51 19 C33 0.01 <B> Q1 DTC124EUA 20 21 22 R27 390 <1/10W> C34 0.01 <B> 23 24 P10 P53 P11 P54 P12 P55 P13 P56 P14 P57 P15 P60 P16 P61 P17 P62 P20 P63 P21 P64 JM3 29 JM2 CUSTOM CODE 2 30 31 P23 P66 P24 P67 P25 P70 P26 P71 P27 P72 P30 P120 P31 P121 P32 P122 P33 P123 P34 P124 P35 P125 P36 P126 P37 P127 P40 P130 P41 P131 P42 IC P43 X1 P44 X2 P45 AGND 34 P46 GND0 26 P47 REM 37 12V 38 I C4 40 43 8 IC4-7 TXD 52 54 8 57 4 5 4 3 2 1 CN4 B4B-XASK R73 33K <1/10W>(1%) + C71 10/ 50V PANEL SWITCH 2 1 R72 9.1K <1/10W> (1%) 2006.06.07 1 4 2 3 Q71 2SC1815Y R30 - R33 10K <1/10W> x 4 1 Q72 2SC1815Y 3 + C72 2.2/ 50V R77 2K <1/10W> C73 1000P <R> IC4-5 71 3 COMMUNICATION CN11 B2B-XH 12V R63 15.4K <1/10W> (1%) 12V R64 28K <1/10W> (1%) 1 - 2 3 + IC9-1 BA10393F 12 1 3 4 2 R66 390 <1/4W> (1%) LN2003 VPP 12V D60 D1F60 12V JP5 R62 10K <1/10W> 5V D61 R67 10K DAN217U <1/10W> R68 1K <1/10W> CN10 B5B-XASK REMOTE CONTROL UNIT 12V 4 33 GND1 X1 5.00MHz <CSTS> CN8 BS5P-SHF 1 5 IC4-4 LN2003 4 13 IC4-3 LN2003 3 14 IC4-2 LN2003 2 15 IC4-1 LN2003 1 16 CN2 53325-0510 1 67 4 6 L3 BLm11 <A601> 69 3 3 - 6 5 70 2 R34 - R37 330 <1/10W> x 4 4 2 C90 0.01 <B> 12V + WIR 5 6 7 R65 10K <1/10W> I C9 BA10393F 59 1 R76 10K <1/10W> 5V 58 5V 2 IC9-2 BA10393F C62 0.1 <F> 56 IC12 5V 15V PS2501L-1 R51 1.0K <KD/KE> <1/4W> 1 4 (1%) 3 R75 220K <1/10W> 1 12V 55 Q6 DTC124EUA IC14 PS2501L-1 <KD / KE> 2 CN12 B3B-XH K90 G5N-1A 2 R74 22K <1/10W> 1 3 53 5V C70 0.1 <F> 4 R93 330 <1/10W> R70 2.2 <1/2W> AIR CLEANER UNIT 10 7 10 2 5V LN2003 R90 330 <1/10W> L2 BLm11 <A601> I C15 12V PS2561L-1-V RXD 9 C80 100/16V I C16 PS2561L-1-V R92 1.0K <1/10W> 42 1 5V R91 10K <1/10W> 41 Q4 DTC124EUA D70 DAN202K C91 10K <1/10W> 8 LN2003ADR 3 12V INDICATOR PCB C81 0.01<B> 5V 5V 9 39 + R60 47 <1/10W> C60 1000P <R> 36 12V R71 10K <1/10W> 2 R61 10K <1/10W> 35 2 25 330 <1/10W> x 6 5V 32 P65 3 P52 CORRECTION 2 CUSTOM CODE 1 4 P51 R84 R85 R86 R87 R88 R89 CORRECTION 1 JM4 ROOM TEMPERATURE 28 1 JM5 ROOM TEMPERATURE 27 P50 XT2 CN3 S7B-ZR-3.4 R80 5 RST XT1 P22 60 5V 6 P05 AVRF1 R81 R82 R83 10K <1/10W> x4 JM7 AUTO RESTART JM6 HOME AUTOMATION 7 7 P04 5V R20 10K <1/10W> x6 8 P03 R15 75 3 1 1 1 IC3 45 R26 390 <1/10W> 3 13 5V 1 2 3 1 2 R25 10K <1/10W> 2 4 3 5V 79 R22 10K <1/10W> Q2 DTC124EUA D7 DAN202K 78 80 5V MANUAL AUTO SWITCH (KSM0632B) 77 1 C27 0.1 <F> A 10 6 I C8 TL431 I LP R24 10K <1/10W> + C17 330/ 25V R9 8.25K <1/10W> (1%) VA2 470V <TNR> 3 7 R3 1K <1/2W> IC10 GK-LV3011E I 76 REF R11 1K <1/10W> 15V IC7 78M15 A C12 4700P <E> A 20V C 72 AVRF0 9 C10 100/ 35V I C5 TNY266P A + 73 VDD1 P02 3 2 + C15 R10 0.01 47K <B> <1/10W> P01 68 2 8 D EN / UV 4 S 3 S S 2 BP S 1 D3 D1FL20U 66 R8 34K <1/10W> (1%) VDD0 1 7 FLASH 1 4 5 20V 65 R18 5V R16 R17 R19 74 P00 62 13.5V C13 330 / 25V 3 1 + C5 100/ 420V 10 7 5 4 1 2 R7 18K <1/10W> 1 6 R5 2.0M <1/2W> 4 RXD TXD VPP 2 61 64 D4 D2FL20U R4 100K C7 0.01 <RS - 2W> <ECQE> R2 2.2 <RGG-5W> C25 0.1 <F> 5 1 REM T1 C11 0.01 <F> ETS19AB1P8AG 320V 2 NC R23 63 D2 1NH42 NC 2 2 D1 GSIB460L -E3/45 C26 0.1 <F> IC1 UPD780058 C45 0.1 <F> R41 10K <1/10W> (1%) WIR C3 0.22 <LE> C24 0.1 <F> 3 VA1 470V <TNR> + C23 10/ 25V R43 1K <1/10W> 1 F1 3.15A - 250V C22 + 330/ 25V 4 5V C20 0.1 <F> 5 ROOM TEMPERATURE THERMISTOR CN5 G 2 R28 10K <1/10W> TIMER SHORT CIRCUIT CLOCK DO TEST DI LOUVER 2 3 R50 330 <1/10W> 5V R52 820 15V <1/4W> (1%) R54 10K <1/10W> C50 1000P <R> R53 1K <1/10W> CN1 S5 (6-5) B-XARK 320V C53 100/16V + 15V 6 BLACK + 5V 4 5 W2 WHITE C19 330/ 25V 2 VDD 1 VOUT 3 GND 4 W1 I C46 0.1 <F> O 5V A 3 RED 3 R39 10K <1/10W> A 2 W3 GREEN 2 IC2 BD4842 5V 4 1 3 2 IC13 PS2501L-1 <KD / KE> R55 4.7K <1/10W> R56 6.8K <1/4W> D50 RD27M <B> 1 2 W4 1 5V 2 1 TERMINAL BOARD IC6 12V NJM7805 D6 D1F60 1 3 3 L R44 1K <1/10W> 4 N 13.5V 5V R29 10K <1/10W> 5V 5 HEAT EXCHANGER THERMISTOR GND 3 CN7 B3B-XASK 1 OUTDOOR UNIT A DC FAN MOTOR RED WHITE BLACK INDOOR UNIT INDICATOR PCB ASSY K03DV-0400WSE-D0 5V 5V CN201 09 JB20/ZHR D206 SLR-325 1 1 2 2 D204 SLR-325 1 3 4 2 5 D203 SLR-325 1 6 7 2 C201 0.1 <F> D201 SLR-325 1 2 5V I C201 GP1UM261R VCC OUT GND R201 47 <1/4W> 2 1 3 + C202 47/ 10V 2006.06.07 7 8 9 OUTDOOR PCB CIRCUIT DIAGRAM INVERTER ASSEMBLY AOU15RLQ : EZ-006CHUE AOU18RLQ : EZ-006DHUE EMI FILTER REACTOR UL1015 AWG14 BLACK UL1015 AWG14 WHITE UL1015 AWG20 RED UL1015 AWG16 GREEN N TO INDOOR UNIT L SERIAL 1 UL1015 AWG20 W100 WHITE 2 UL1015 AWG20 W103 BLACK L2 B W2 B ( B-1 ) B W4 B ( D-1 ) W3 B ( C-1 ) UL3271 AWG14 WHITE UL3271 AWG14 RED CN30 B2P3-VH-B-C BLACK UL3271 AWG16 RED RED UL3271 AWG16 WHITE WHITE UL3271 AWG16 BLACK BLACK C. M. COMPRESSOR BLACK 1 4-WAY VALVE 2 3 BLACK 1 RED W10 W11 B B F202 5A-250V 3 L1 AC208-230V 60Hz B W1 B ( A-1 ) U W7 V W8 W W9 UL1015 AWG20 W102 BLACK UL1015 AWG14 W101 BLACK CONTROLLER PCB ASSY AOU15RLQ : K05CM-0600HUE-C1 AOU18RLQ : K05CM-0601HUE-C1 F201 20A-250V TERMINAL DC FAN MOTOR 2 DISCHARGE TEMPERATURE THERMISTOR PIPE TEMPERATURE THERMISTOR BLACK 1 BLACK 2 BROWN 3 BROWN 4 CN801 B5P6-VH-B-L WHITE CN71 B04B-PASK-1 WHITE 3 WHITE 5 YELLOW 6 BROWN 1 BLACK OUTDOOR TEMPERATURE THERMISTOR 2 BLACK 2006.06.07 1 3 CN40 B6B-XARK-1-A RED CN70 B03B-PASK-1 WHITE 8 BLACK 4 F. M. RED 2 BROWN 3 BLUE 4 ORANGE 5 YELLOW 6 WHITE M EXPANTION VALVE 10 5 7 6 5 W4 SERIAL 5V 4 3 4 2 2 3 1 1 RED R157 + 4.7K R21 C138 10K 2.2/50V <1/10W> R20 1.0K <1/10W> R156 100K 1% 6 5 + 7 1 CR30 RE1201 2=3 I C3-2 BA4560 S I / 48P C20 0.1 <F> 4 JM30 3 2 Q103 DTC143EUA 1 C130 0.1 <F> R159 4.7K 1 3 2 D111 DAN217U -12V R144 22K 1% 15V C802 0.1 <F> 15V 1 + L800 BL02Rn1 3 C123 R145 2200P 22K 1% <B> FANPWM / 2P 2 1 2 10K <1/10W> 3 D600 DAN217U R149 4.7K 1% FAN IN / 17P R804 1.0K 2 R143 39K 1% 9 10 + C801 0.01 <F> 5V R160 68K 1% 3 + 2 - I C105-1 BA2903F R161 1.5K 1% 1 R137 10K 1% R136 10K 1% 8 D109 RB751V R140 10K 1% 6 5 + I C104-3 BA2902F 3 EXPANSION VALVE 4 5 6 5V CN71 1 PIPE TEMP. THERMISTOR O1 I1 O2 I2 O3 I3 O4 I4 GND1 COM1 GND2 COM2 GND3 NC1 GND4 NC2 3 6 11 14 1 8 10 15 R40 EPV3 / 44P R41 EPV4 / 43P R42 EPV2 / 42P R43 EPV1 / 45P 1.5K <1/10W> x 4 C40 0.1 <F> D80 SLR-332 <RED> L70 BL02Rn1 R80 2.2K 2 R75 10K 3 DISCHARGE TEMP. THERMISTOR 4 CN70 1 2 3 R71 4.75K 1% R72 6.65K 1% C75 0.1 <F> R73 38.3K 1% R76 10K R77 10K TE / 5P C71 0.1 <F> C72 0.1 <F> C73 0.1 <F> TD / 4P TA / 6P SO / I C80-2 V4-AC / I C80-3 V4-DC / I C80-4 PR / I C80-5 ACFAN / I C80-6 12V I C80 uLN2003 16 15 14 13 12 11 10 9 1C 2C 3C 4C 5C 6C 7C COM 1B 2B 3B 4B 5B 6B 7B E 1 2 3 4 5 6 7 8 R135 10K 1% 7 I C104-1 BA2904F 2 1 17 16 2 35 3 59 58 60 21 34 47 27 28 29 30 31 32 33 57 41 42 43 44 10 9 8 7 5 6 4 22 23 3 LED / 30P SO / 32P V4-AC / 27P V4-DC / 29P PR / 31P ACFAN / 28P E2CS / 41P EPV2 / 42P EPV4 / 43P EPV3 / 44P I PM-CR / 9P DCV / 8P ACV / 7P TE / 5P TA / 6P TD / 4P C500 0.1 <F> 1 2 R502 1.0K P63 VCC 56 P62 AVCC 11 P46 P00 25 P01 26 P12 P50 P17 40 P13 36 P37 P14 37 P36 P40 P15 38 MD2 P16 39 AVR 12 P11 P24 45 P26 P25 46 P02 P03 P30 50 P31 51 P04 P32 52 P05 P06 P33 53 P07 P34 54 P10 P35 55 P60 14 C P20 P61 15 P21 MD0 18 P22 MD1 20 P23 P44 64 P57 P43 63 P42 62 P56 P55 P41 61 P45 1 P54 P52 RSTX 19 P53 P27 48 P51 AGND 13 X0 GND 24 GND 49 X1 X500 8.00MHz <CSTS> + C126 2.2/ 50V 14 + C132 2.2/ 50V Y / 53P R208 Z / 55P R209 R110 6.8K DCV / 8P ACV / 7P 2 R339 10K R334 10K 1% 5V - 1 COMP C580 0.1 <F> T TXD JM500 T RXD / 61P 5 T RXD T MODE / 18P 6 T AUX 7 T AUX3 8 T CK / T RES / 19P 9 I C570 BR93LC46 T MODE / 18P VCC DO NC GND 8 4 7 5 D50 1SS355 / T RES 10 PFCEN / 14P / T ICS 5V D51 UDZS8.2B L50 BLm21AG610 x2 C570 0.1 L51 <F> R570 10K 10K x 4 R93 R92 R91 R90 MD0 / 1P MD1 / 64P MD2 / 63P TEST / 59P R560 5V 100K 2 VDD 1 OUT NC 3 GND 4 I C560 S80842 C501 10/25V 9 R52 R56 470K 150K <1/8W> <2W> 1% C52 2200P <E> R57 0R0 R54 D53 UF4005 JM101 JM102 JM103 AOU15RLQ JM100 TEST JM101 JM102 JM103 AOU18RLQ JM100 I C50 TOP243P 1 2 3 4 R51 47 C50 + 47/ 35V POW_GND C51 1.0 <B> M S S C MTZJ T-77 24B 47 / 35V C220 1.0 <B> D203 C222 0.1 <F> 0.1 <F> C212 C211 C221 0.1 <F> 0.1 <F> 0.1 <F> 5 2 10 9 8 7 6 1 3 2 D62 D1FL20U 3 C87 330P <B> R309 5.76K 1% R310 143 1% R311 8.66K 1% 15V C64 + 330/ 25V 12V I C60 BA7805 D63 C65 + 1SS355 470/ 25V G 2 C66 + 100/ 25V + R61 5V 1.0K O 3 1 I D64 1SS355 R307 195K <RN-1/2W> 1 D60 D1FL20U D61 D1FL20U POW_GND U R308 195K <RN-1/2W> 5 S 8 S 7 D 5 V I C302-2 BA2903F T60 RPZ-1F 1 2 3 4 R53 510K <1/8W> x3 D52 1SS355 MODEL SWITCH 6 W D304 D303 DAN217U DAN217U C86 470P <B> C84 0.1 <F> R55 5V MD1 / 64P MD2 / 63P TCK / 62P TRXD / 61P MD0 / 1P / T RES / 19P S I / 48P R83 27K <1/10W> DC V - F 15V T MODE T AUX3 / 21P T CK / 62P C572 0.01 <F> - 2 4 1 CS 2 SK 3 DI 6 NC C305 0.1 <F> -12V C85 + 10/ 25V 7 I PM-G C306 0.1 <F> R338 C330 1000P 1% <B> CP-POS / 47P 1 3 E2CS / 41P E2SK / 40P E2D I / 39P 6 + 3 C300 100P <CH> T AUX / 25P EPV1 / 45P PFC-R RIP / 46P U / 50P X / 51P V / 52P Y / 53P W / 54P Z / 55P 5 5V T TXD / 60P R585 1.0K - 5V I C300-2 BA4560 R335 R336 R333 10K 10K 10K 1% 1% 1% I C302-1 C339 R340 BA2903F 0.01 1% Q300 <F> DTC114EUA COMP R582 R583 R584 10K 1.0K 22K + 5V 2 0.15 <1W> 1% x7 R332 47K <1/10W> 1% 15V R331 47K 1% 7 R327 22K R337 100K 1% D113 DAN217U 5V R217 + R328 1.0K C311 1000P <B> 15V SERVICE R561 1.0K DAN217U D302 RB751V 3 C320 0.15 <ECQB> 3 3 R215 R216 R330 R329 47K 1% 47K <1/10W> I C300-1 1% BA4560 - 23 1 1 D301 2 I PM-CR / 9P 1 1 C218 0.1 <HCP> R214 C213 0.022 <F> C215-C217 C206-C208 R220 1.0K <1/10W> D112 DAN217U C134 0.1 <F> R212 I PM-G 3 + R211 R213 5V 2 DC V 2200P <B> x 6 + C109 2.2/50V 1 W P 27 I PM-G 5V C107 0.1 <F> R111 10K V R210 1.0K R219 1.0K C219 1000P <B> U W 26 C214 2200P <B> R81 1.0K <1/16W> R581 10K C561 0.01 <F> R207 1 C108 + 2.2/ 50V C133 R169 2.2/ 22K 50V C131 0.1 <F> E2D I / 39P + X / 51P CT / 3P C128 5V 0.1 <F> C127 + 2.2/ 50V R170 68K E2SK / 40P ZXH / 36P ZXL / 37P C502 0.1 <F> R1 15K 1% R206 VCC VB VS IN VCC VB VS I PM-TRIP / 33P 3 9 8 R205 W / 54P 5V T AUX / 25P C503 0.1 <F> 2 C112 0.1 <F> R165 22K R503 10K R500 10K D106 DAN217U 15V C115 0.1 <F> C116 0.1 <F> -12V 5V + 4 15V 13 12 + 5V R113 4.7K 1% I C102-3 BA2901F C136 C110 0.01 0.1 <F> <F> C135 1000P <B> R168 22K I C104-4 BA2902F R141 10K 1% R167 10K V / 52P 2 3 + R139 10K 1% CP-POS / 47P V4-AC / 27P ACFAN / 28P V4-DC / 29P LED / 30P PR / 31P SO / 32P I PM-TRIP / 33P 12V R117 22K 1% C125 0.1 <F> R134 R133 10K 10K 1% 1% I C104-2 D108 BA2902F RB751V FANPWM / 2P PFCSW / 35P CT / 3P TEST / 59P PFC / 58P T TXD / 60P T AUX3 / 21P I C40 TD62064 2 7 9 16 4 5 12 13 7 I C5-2 BA2903F FAN IN / 17P 2 6 5 + 2 I C102-1 BA2901F C111 4700P <B> R164 22K ZXH / 36P I C500 MB90460 12V 5 + 4 - R163 10K 1% 1 R112 C141 10K 1000P <B> 1% R115 22K 1% PFCAW / 35P PFCEN / 14P PFC-TRIP / 46P C106 5V-2 0.1 <F> R218 4.7K <1/10W> 390 <1/10W> x 6 R204 U / 50P POW_GND 8 R101 4.7K 5V-2 R116 15K 1% D119 10K 1% 5V R504 10K <1/10W> 6 RED 5V-2 R107 3.83K 1% 10 10 9 9 8 5V R106 195K <RN-1/2W> 1% 5V 55 6 6 7 7 I PM-G R105 195K <RN-1/2W> 1% C104 +10/ 25V 1 VCC 2 GAT I N 5 SO 6 7 SI 3 DI GND 4 NC D115 D114 DAN217U DAN217U R152 4.7K 1% 5 CN40 B6B-XARK-1-A 2 1 R118 D107 RB751V 10K 1% R162 68K 1% 4 L40 12V 5mmJP 2 1 1 C113 2700P <B> C142 0.1 <F> 3 2 3 FAN MOTOR R123 4.7K 1% x 2 3 R138 10K 1% R146 C124 39K 2200P 1% <B> 1 1 WHITE Q800 DTA143EUA Q801 DTA143EUA 5V R802 5V 560 <1/4W> R803 POW_GND CN801 B5P6-VH-B-L 2 C129 1000P <B> 1 3 C800 100/ R801 1.0K <1/4W> 3 25V C117 1.0 <B> 7 + 6 - DC V L100 BL02Rn1 15V-2 C105 I C100 0.1 TA8316 <F> R124 4.7K 11 + 13 I C101 10 5V TC 74HC00AF I C102-4 11 14 14 BA2901F 2 2 13 13 3 12 R171 3 12 44 11 11 4.7K I C102-2 BA2901F 15V 2 DCV-F POW_GND 1 C140 0.1 <F> R121 100K 1% I C103-2 BA4560 7 R122 1 R148 R151 15V D110 DAN217U 2006.06.07 R130 220 1% R131 10 1% R132 2.2K 195K <RN-1/2W> 1% x 4 K30 G5NB-1A 6 5 + R147 R150 F30 3A 2 12V 1 3 OUTDOOR TEMP. THERMISTOR 2 3 + ZXL / 37P PFCEN / 14P V4-AC / I C80-3 JM31 R129 100K 1% I C3-1 BA4560 3 4-WAY VALVE 3 + R142 1.2K 1% 5V JM32 CN30 B2P3-VH-B-C R153 120K 1% R154 120K R22 1.0K <1/10W> C21 R23 0.047 27K <B> <1/10W> SO / I C80-2 R127 R128 10K 1% x 2 3 C139 + 2.2/ 50V C120 0.1 <F> -12V VCC NU 21 COM IN NV 22 IN IN VFO CFOD NW 23 CSC IN VCC U 24 VB VS IN V 25 R301 -12V R155 C137 100K 0.1 1% <F> I C103-1 BA4560 2 - 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R302 D105 DAN217U L130 ELC0607RA 5V-2 POW_GND R305 14 R407 0.2 <1W> 1% x 8 1 15V I C200 FSBB20CH60 R303 15V 2 5V + R304 5V 15V R126 C119 100K 0.1 1% <F> PR / I C80-5 PFC / 58P 8 R405 R406 DCV-F + W7 W8 W9 R306 1 K1 G4A-1A or DW12D1 18 4 R404 + + R201 330K C201 0.1 <F> 2 HY I C1 HU2001 or GK30434 - 4 12V GREEN 3 C103 0.1 <HCP> R102 47K F50 3A C202 47 / 35V 3 1 + D202 D201 R202 330K C203 0.1 <F> C6 3.3 275V + + 3 R403 2 + 2 1 U1JU44 x 3 D200 U V W L300 ELC0607RA 195K <RN-1/2W> 1% x 6 EARTH -0 L1 RCH4716-070PF07 SA1 RA-302M W3 R402 R200 39 <1/2W> R203 330K C205 0.1 <F> C204 47 / 35V WHITE R1 W5 W6 ZPR0RCH400 Q100 GT30J122 R108 47 <1/4W> W2 N R401 D100, D101 LL25XB60 x 2 C5 0.01 <F> 3 R400 4 R120 4.7K 1% 4 1 - R125 4.7K VA2 470V <TNR> + R158 3.9K C1 0.1 275V 2 3 R166 3.9K C4 0.01 <F> 2 1 VA1 470V <TNR> Q102 DTC143EUA BLACK R103 100 <1/2W> W11 R109 22 <1/4W> W10 PFC5000-0702F x 2 FH2 FH1 D102 1NH42 W1 L 15V DC V F100 15A-250V C210 REACTOR F4 BET 3.15A-250V AC200-240V 50Hz / 60Hz R104 220K <2W> C209 C100 - C102 660 450V x3 C200 47 / 35V OUTDOOR UNIT Controller PCB Assy AOU15RLQ : K05CM-0600HUE-C1 AOU18RLQ : K05CM-0601HUE-C1 C69 100/ 25V -12V C67 0.1 <F> + C68 100/ 25V ERROR CONTENTS Display Error Serial signal error Indoor unit thermistor error Outdoor unit thermistor error Indoor unit control error Outdoor unit control error Indoor fan motor error Refrigerant cycle error Optional function error Model information error 2006.06.05 Operation LED Timer LED Error 2 flash Serial signal (reverse) error, at operation start up 3 flash Serial signal (reverse) error, during operation 4 flash Serial signal (forward) error, at operation start up 5 flash Serial signal (forward) error, during operation 2 flash Indoor temperature thermistor open / short 3 flash Heat exchanger middle thermistor open / short 2 flash Discharge thermistor open / short 3 flash Heat exchanger thermistor open 4 flash Outdoor temperature thermistor open / short Off 2 flash 3 flash 4 flash 2 flash Forced automatic SW welded 3 flash Main relay welded 4 flash Power interruption error 7 flash VDD permanent stop protection 8 flash reverse VDD permanent stop protection 2 flash Current trip error 3 flash CT abnormal 5 flash Compressor location detection error 6 flash Outdoor unit fan drive system abnormal 2 flash Abnormal lock 3 flash Abnormal rotation 5 flash 6 flash 2 flash Discharge Temperature abnormal 3 flash Cooling high pressure abnormal rise 4 flash PFC circuit error 7 flash 8 flash 0.1 sec on/off 0.1 sec on/off Model information error 10 41 DISASSEMBLY ILLUSTRATION 5 1 2 6 6 3 38 4 INVERTER INDOOR UNIT 2006.06.05 11 2008.09.16 22 23 26 35 33 32 34 7 11 25 8 28 29 27 13 16 12 18 9 14 10 36 17 72 40 71 37 31 INDOOR UNIT 12 2006.06.13 4 7 16 34 18 2 6 1 13 36 3 35 20 39 15 10 24 21 32 19 11 22 5 13 9 8 14 OUTDOOR UNIT OUTDOOR UNIT 26 29 30 25 2006.06.14 14 PARTS LIST INDOOR UNIT Ref. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 22 23 25 26 27 28 29 31 31 32 33 34 35 36 37 38 40 41 71 72 ------------2008.09.16 Part number Air Filter-L Air Filter-R Front Panel Top Grill Intake Grille Assy Clamper (Grille) Louver-U Louver-Z Holder (Louver) Assy Gear-A Casing Assy Casing Cover F Casing Cover B Crossflow Fan Assy Bearing-C Assy Drain Hose Assy Drain Cap Assy Evaporator Total Assy Filter Guide H-Ins. (Pipe)-E Evaporator Holder-L Assy Evaporator Holder-R Water Seal Bracket (Eva. ) Controller PCB Assy (15) Controller PCB Assy (18) Indicator PCB Assy Air Cleaner Assy Air Cleaner Cartridge Air Cleaner Filter Stepping Motor Fan Motor Remote Control Bracket Panel Assy Remote Control Holder Motor Cushion N Motor Cushion NR Room Thermistor Pipe Thermistor Transformer, Switch T1 Varister VA1 Fuse Evaporator B Assy Terminal Push Switch Case Display Display Cover Receiver Window Holder (Outdoor Thermistor) 15 9312920013 9312921010 9312914029 9313948016 9313157111 9306755010 9309991033 9309992030 9309993013 9309994003 9311354079 9309987005 9314160011 9307836015 9306628017 9331394017 9314493010 9313099015 9313920012 9304607007 9313174019 9309983014 9312912018 9310464007 9707193084 9707193091 9705375024 9313148034 9312966035 9373686040 9900139025 9602109029 9315027078 9310001004 9305642045 9312979011 9313168018 9700801108 9702039042 9705054011 0000785020 0600386061 9311275022 9701955114 9703476013 9312917013 9312918010 9312919017 9307178023 OUTDOOR UNIT Ref. Description Part number Top Panel Assy Top Panel Seal Cabinet Assy Blow Down Grille Cabinet Right Assy Fan Ring Grip Switch Cover 9309230057 9309228016 9314809040 9308884015 9309236011 9308885012 9308880017 9315039019 9 10 11 13 14 15 16 18 Protective Net 4-Way Valve Assy Expansion Valve Assy Condenser Total Assy Thermistor Spring-A Thermistor Spring Propeller Fan Motor Bracket 9315319012 9315726025 9311641018 9311381037 313728262708 9300089012 9309909014 9308872012 19 20 21 22 24 25 26 26 29 30 32 34 35 36 39 ---- Separator Assy Base Assy 3-Way Valve Assy 2-Way Valve Assy Cord Clamp Terminal Inverter PCB Assy (15) Inverter PCB Assy (18) Fuse Fuse Expansion Valve Coil Fan Motor Compressor Assy Emblem Solenoid Coil Intelligent Power Module Thermistor Assy Outdoor Temp. Thermistor 9312971015 9308869081 9315159014 9313064013 9307271014 9703874024 9707039139 9707039146 0600382018 0600372163 9900057039 9602133017 9313764012 9315261014 9970033025 9705720015 9900148027 9900210045 1 2 3 4 5 6 7 8 2006.08.22 16 ACCESSORIES Name and Shape Part number Wall hook bracket 9310001004 Remote control INVERTER 9315027078 Remote control holder 9305642045 Battery (penlight) 0600185527 Cloth tape 9310519004 Tapping screw (big) ( 4 x 25) 0700076046 Tapping screw (small) ( 3 x 12) 2006.06.13 0700019036 17 0606G3094