Download OPERATING INSTRUCTIONS
Transcript
OPERATING INSTRUCTIONS Fo r Vin yl Cu t t er s Om n isig n Plu s PRO 600 an d PRO 1200 Co n g r at u lat io n s o n p u r ch asin g an Om n isig n Plu s vin yl cu t t er ! Please r ead t h ese o p er at in g in st r u ct io n s t h o r o u g h ly t o en su r e t h at yo u can st ar t p r o d u ct io n w it h yo ur vin yl cu t t er w it h o u t p r o b lem s. Rep r o d u ct io n o f t h ese o p er at in g in st r u ct io n s in an y f o r m r eq u ir es w r it t en ap p r o v al f r o m Red Do t Mach in er y. We r eser ve all r ig h t s t o ch an g e an y t ech n ical d at a an d p r o d u ct f eat u r e w it h o u t p r io r n o t ice. No t liab le f o r p r in t in g er r o r s. Red Do t Mach in er y d o es n o t assu m e an y liab ilit y f o r d ir ect o r in d ir ect d am ag e o r in ju r y r esu lt in g f r o m u se o f t h is p r o d u ct . Ver sio n 2.2 Tab le o f Co n t en t s 1. 2. 3. 4. Saf et y Pr ecau t io n s .............................................................................2 In clu d ed It em s ................................................................................... 3 Layo u t o f Flo o r St an d …….................................................................4 Un it Descr ip t io n s ............................................................................... 5 4.1. Un it Par t s an d Th eir Fu n ct io n ..............................................5 4.2. Sid e View s ...............................................................................5 4.3. Co n t r o l Pan el ......................................................................... 6 5. St ar t in g Up So f t w ar e an d Vin yl Cut t er ........................................... 7 5.1. In st allat io n o f Om n isig n Plu s FlexiSt ar t er .......................... 7 5.1.1. Ver sio n 8.6 w it h On lin e Act ivat io n ......................... 7 5.2. Co n n ect io n via USB In t er f ace .............................................. 7 5.3. Co n n ect io n via Ser ial In t er f ace ........................................... 8 5.4. St ar t in g Up Vin yl Cu t t er ....................................................... 8 5.5. In st allin g an d Ad ju st in g t h e Blad e ...................................... 9 5.6. In ser t in g t h e Blad e Ho ld er ................................................. 10 5.7. Car in g o f Vin yl ..................................................................... 10 5.8. In ser t in g Cu t t in g Vin yl ........................................................ 11 5.9. Cu t t in g Test .......................................................................... 12 5.10. In st allin g Plo t Pen .............................................................. 12 6. Set t in g s an d Op er at io n ................................................................... 13 6.1. On lin e/Of f lin e ....................................................................... 13 6.2. Mo vin g t h e Cu t t in g Head (o r Blad e Car r iag e) .................. 13 6.3. Set t in g t h e Zer o Po in t (o r Or ig in ) ..................................... 13 6.4. Key Fu n ct io n Def in it io n s .................................................... 14 6.5. Rep eat Fu n ct io n .................................................................. 16 6.6. Lim it Sw it ch es ...................................................................... 16 6.7. Po r t Set t in g s …..................................................................... 16 6.8. X an d Y Scale Set t in g s …...................................................... 17 7. Co n t o u r Cu t t in g ……………...………………………............................ 18 7.1. Set t in g Up Of f set ……….…………........................................ 18 7.2. Ap p licat io n o f Co n t o u r Cu t t in g in FlexiSt ar t er …............ 23 8. Af t er Cu t t in g .................................................................................... 29 8.1. Rem o vin g t h e Cu t Vin yl ……............................................... 29 8.2. Fu r t h er Pr o cessin g o f Vin yl Film ....................................... 29 8.2.1. Weed in g ................................................................... 29 8.2.2. Ap p licat io n ........................................................................ 29 9. Cu t t in g Blad es .................................................................................. 30 10. Tech n ical Dat a ................................................................................ 31 11. Tr o u b lesh o o t in g (in cl. MAC Set u p ) ……….................................... 32 1 1. Saf et y Pr ecau t io n s Please r ead t h ese in st r u ct io n s an d saf et y p r ecau t io n s car ef u lly b ef o r e u sin g yo u r vin yl cu t t er f o r t h e f ir st t im e! • Do n o t p lace an y m ag n et ic o b ject an yw h er e n ear t h e cu t t in g h ead . • Do n o t r em o ve t h e co n n ect io n cab le t o t h e co m p u t er w h ile cu t t in g /p lo t t in g is in p r o g r ess. • Relieve t h e p r essu r e o n t h e p r essu r e r o ller s w h en n o t in u se b y m o vin g t h e p r essu r e lever u p . • Never o p en t h e h o u sin g o r at t em p t t o m o d if y t h e u n it b y yo u r self . • En su r e liq u id s an d m et al o b ject s d o n o t g et in t o t h e in sid e o f t h e vin yl cu t t er . • En su r e t h at t h e w all so cket u sed is gr o u n d ed an d p r o t ect ed w it h a g r o u n d f au lt sw it ch . • En su r e t h at t h e co n n ect ed vo lt ag e (240V) d o es n o t d eviat e b y m o r e t h an ± 10% . If so , in st all a vo lt ag e st ab ilizer . • Disco n n ect t h e p o w er co r d w h en t h e u n it is n o t u sed f o r a lo n g er p er io d o f t im e. • St ay aw ay f r o m t h e b lad e h o ld er /car r iag e w h en t h e vin yl cu t t er is in o p er at io n . • St o p an y cu t t in g /p lo t t in g jo b s b ef o r e ad ju st in g t h e b lad e h o ld er . • Alw ays en su r e t h at t h e vin yl cu t t er is o u t o f r each o f ch ild r en at an yt im e. • Do n o t t o u ch t h e t ip o f t h e b lad e t o avo id in ju r y. • Alw ays p lace t h e u n it o n a st ab le b ase t o p r even t it f r o m f allin g d o w n . • Do n o t o p er at e t h e u n it d u r in g t h un d er st o r m s t o p r even t t h e u n it f r o m b ein g d am ag ed o r d est r o yed b y lig h t n in g . 2 2. In clu d ed It em s Bef o r e st ar t in g w o r k, p lease ch eck w h et h er t h e f o llo w in g it em s ar e all p r esen t : It em Qu an t it y Om n isig n Plu s FlexiSt ar t er (PC an d Mac) 2 Om n isig n Plu s Dr iv er 1 Blad e Ho ld er 1 Pen Ho ld er 1 Kn if e 3 Pen 1 or 2 USB Cab le 1 Po w er Cab le 1 Flo o r St an d 1 3 3. Layo u t o f Flo o r St an d Th e f lo o r st an d f o r yo u r Om n isig n Plu s vin yl cu t t er can b e assem b led sim p ly u sin g t h e p ar t s sup p lied as sh o w n in t h e exp lo d ed d r aw in g ab o ve. 4 4. Un it Descr ip t io n s 4.1. Un it Par t s an d Th eir Fu n ct io n Co n t r o l p an el Gr id r o ller s Blad e h o ld er Cu t t in g h ead w it h laser f o r co n t o ur cu t t in g 4.2. Sid e View s USB p o r t , ser ial p o r t Po w er su p p ly, f u se, sw it ch 5 4.3. Co n t r o l Pan el h a b c d e f g a) LCD d isp lay b ) Pau se b u t t o n (t o in t er r u p t cu t t in g /p lo t t in g jo b ) c) On lin e/Of f lin e b u t t o n d ) Men u b u t t o n (t o view an d ch an g e set t in g s) e) Test b u t t o n (f o r b lad e t est ) f ) Rep eat b u t t o n (t o r ep eat a jo b ) g ) Or ig in (o r zer o p o in t ) b u t t o n h ) Ar r o w keys (t o co n t r o l cu t t in g h ead an d t o p u ll/r elease vin yl) 6 5. St ar t in g Up So f t w ar e an d Vin yl Cu t t er At t en t io n ! Please n o t e t h at yo u n eed t o in st all FlexiSt ar t er f ir st t o en su r e a sm o o t h in st allat io n b ef o r e in st allin g t h e d r iver . Ver y Im p o r t an t : Do NOT co n n ect t h e vin yl cu t t er t o yo u r PC b ef o r e in st allin g t h e d r iver . 5.1. In st allat io n o f Om n isig n Plu s FlexiSt ar t er Ver sio n 8.6 o f t h e FlexiSt ar t er cu t t in g so f t w ar e w it h USB-d o n g le o r in t er n et act ivat io n is su p p lied w it h yo u r Om n isig n Plu s vin yl cu t t er . To co n t r o l t h e vin yl cu t t er w it h yo u r PC, in st all t h e so f t w ar e as d escr ib ed b elo w : 5.1.1. Ver sio n 8.6 w it h On lin e Act ivat io n At t en t io n ! Please n o t e t h at yo u r PC h as t o b e co n n ect ed t o t h e in t er n et w h ile in st allin g t h is ver sio n o f FlexiSt ar t er . • Wh en asked f o r yo u r p er so n al r eg ist r at io n d et ails, p lease en t er all r eq u ir ed d at a in o r d er t o act ivat e t h e so f t w ar e o n yo u r co m p u t er . • Th e act ivat io n co d e (o r p assw o r d ) t h at co m es w it h t h e FlexiSt ar t er is r eq u ir ed t o o p en t h e so f t w ar e. 5.2. Co n n ect io n v ia USB In t er f ace Ver y Im p o r t an t : Ag ain , d o NOT co n n ect t h e vin yl cu t t er t o yo u r PC b ef o r e in st allin g t h e d r iver . Yo u r Om n isig n Plu s vin yl cu t t er h as an USB in t er f ace f o r co n n ect io n b et w een yo u r PC an d t h e vin yl cu t t er . Please n o t e t h at yo u r Om n isig n Plu s vin yl cu t t er can b e o p er at ed o n Win d o w s 7, Vist a, XP an d Mac. • Bef o r e co n n ect in g t h e vin yl cu t t er t o yo u r PC, f ir st in st all t h e ap p r o p r iat e d r iver s f r o m t h e su p p lied d r iver CD/DVD. Ver y Im p o r t an t : Never co n n ect t h e vin yl cu t t er t o yo u r PC b ef o r e in st allin g t h e d r iver f o r it . • Af t er in st allin g t h e d r iver , co n n ect t h e vin yl cu t t er t o t h e USB in t er f ace o n yo u r PC u sin g t h e su p p lied USB cab le. Win d o w s w ill t h en in d icat e t h at n ew h ar d w ar e co m p o n en t s h ave b een r eco g n ized an d sh o w s w h en t h e in st allat io n is co m p let ed . 7 5.3. Co n n ect io n v ia Ser ial In t er f ace No sp ecial in st allat io n is r eq u ir ed w h en yo u co n n ect yo u r Om n isig n Plu s vin yl cu t t er t o a ser ial p o r t o f yo u r PC. Yo u w ill o n ly n eed t o co n n ect t h e vin yl cu t t er t o yo u r PC u sin g t h e su p p lied Ser ial cab le. 5.4. St ar t in g Up Vin yl Cu t t er En su r e t h at a su f f icien t sp ace is availab le at t h e b ack an d f r o n t o f t h e vin yl cu t t er . Th e vin yl cu t t er sh o u ld b e o p er at ed o n ly in clean an d d r y su r r o u n d in g s, an d aw ay f r o m d ir ect su n lig h t . • Co n n ect t h e vin yl cu t t er t o a 240 V w all so cket w it h t h e su p p lied p o w er cab le. 8 • Th en sw it ch t h e vin yl cu t t er o n . Caut io n ! Af t er sw it ch in g o n , t h e cu t t in g h ead w ill in it ially m o ve t o t h e r ig h t . 5.5. In st allin g an d Ad ju st in g t h e Blad e • Take o n e o f t h e su p p lied cu t t in g b lad es an d p lace it in t h e b lad e h o ld er so t h at t h e sh ar p sid e ext en d s at t h e f r o n t . Th e b lad e is h eld b y a m ag n et in t h e b lad e h o ld er . • Ad ju st t h e cu t t in g d ep t h s b y t u r n in g t h e cap o f t h e b lad e h o ld er . • Th e d ep t h sh o u ld b e in it ially set co r r ect ly. Sin ce t h e d ep t h ad ju st m en t f o r t h e b lad e d ep en d s o n t h e m at er ial, it m ay b e n ecessar y t o ch an g e it lat er . • Pr ess t h e p in o n t h e r ear o f t h e b lad e h o ld er t o r em o ve an d r ep lace t h e b lad e. Cau t io n : Please b e ver y car ef u l as t h e b lad e is ver y sh ar p ! Th e var io u s m at er ial t h ickn esses r eq u ir e d if f er en t b lad e set t in g s o r b lad es; it m ay t h er ef o r e b e n ecessar y t o r ep eat t h e ad ju st m en t s d escr ib ed as ab o ve. 9 5.6. In ser t in g t h e Blad e Ho ld er • Fir st t u r n t h e clam p in g scr ew f o r t h e b lad e h o ld er o n t h e cu t t in g h ead u n t il it is o p en w id e en o u g h . • Th en in ser t t h e b lad e h o ld er f r o m t h e t o p an d g en t ly p r ess it d o w n in t h e h o le, an d t ig h t en t h e clam p in g scr ew . Cau t io n : Do NOT o ver t ig h t en it . 5.7. Car in g o f Vin yl Med ia Pr eser vat io n • Keep t h e vin yl aw ay f r o m d ir ect su n lig h t an d w at er . Yo u sh o u ld keep t h e m ed ia in d r y, sh ad y an d co o l p lace b ef o r e an d af t er u sin g it . • Do n o t p u t t h e vin yl in t h e ver t ical p o sit io n t o p r even t f r o m d am ag in g t h e ed g e o f t h e vin yl. • Do n o t p u t an yt h in g o n t o p o f t h e vin yl r o ll as it m ay sq u eeze t h e vin yl r o ll w h ich w ill af f ect t h e vin yl q u alit y. 10 Med ia Lo ad in g • Th e vin yl is easy t o cu r l in lo w t em p er at u r e, an d it is easy t o cr ease in h ig h t em p er at u r e. • Do n o t u se t h e m ed ia w h en it is cr ease, cu r l, o r d u st y as it w ill d am ag e yo u r vin yl cu t t er . 5.8. In ser t in g Cu t t in g Vin yl Bo t h sin g le sh eet vin yl an d r o lled vin yl ar e su it ab le f o r t h e vin yl cu t t er . • Alw ays in ser t t h e m at er ial t o b e cu t f r o m t h e r ear o f t h e vin yl cu t t er . • Pr ess d o w n all t h e lever s o f t h e p in ch r o ller s at t h e r ear o f t h e vin yl cu t t er t o r aise t h eir w h eels. • In ser t t h e vin yl f r o m t h e r ear , an d slid e it u n d er t h e w h eels o f t h e p in ch r o ller . Gen t ly p u ll it o u t f r o m t h e f r o n t o f t h e vin yl cu t t er t o an ap p r o p r iat e len g t h . • Mo ve t h e p in ch r o ller s t o t h e w h it e/yello w id en t if ied ar eas, an d ad ju st t h e p o sit io n o f t h e vin yl. Th e w h it e/yello w id en t if ied ar eas ar e clear ly seen f r o m t h e f r o n t o f t h e vin yl cu t t er . 11 • Raise t h e all t h e lever s o f t h e p in ch r o ller s t o lo w er t h e w h eels. Th eir w h eels w ill h o ld d o w n t h e vin yl ag ain st t h e m et al w h eels (m ain sh af t ) o f t h e vin yl cu t t er u n d er t h e vin yl. 5.9. Cu t t in g Test • To p er f o r m t h e cu t t in g t est , p u t t h e vin yl cu t t er in t h e o f f lin e m o d e, an d p r ess t h e Test b ut t o n . Th e vin yl cu t t er t h en cu t s a r ect an g le at t h e cu r r en t ly st o r ed zer o p o in t (o r o r ig in ). • Yo u can ad ju st t h e b lad e h o ld er (b y r aisin g o r lo w er in g it ) as w ell as t h e cu t t in g p r essu r e u sin g t h is cu t t in g t est t o en su r e t h e r ig h t cu t t in g q u alit y. Th e in ser t ed vin yl sh o u ld b e cu t clean ly an d st r aig h t d u r in g t h e cu t t in g t est ; t h e b ackin g p ap er o f t h e vin yl sh o u ld n o t b e cu t o r d am ag ed . • If t h e b ackin g p ap er h as b een cu t t h r o u g h , eit h er t h e cu t t in g p r essu r e is set t o o h ig h o r t h e b lad e o r b lad e h o ld er is ad ju st ed in co r r ect ly. Ch an g e t h ese ad ju st m en t s an d p er f o r m t h e cu t t in g t est ag ain . • Yo u can also r ead ju st t h e b lad e in t h e b lad e h o ld er t o a su f f icien t d ep t h . 5.10. In st allin g Plo t Pen Th e p lo t p en su p p lied w it h t h e vin yl cu t t er is u sed f o r d r aw in g o n p ap er . Th e o p er at io n m et h o d s o f u sin g t h e p lo t p en ar e t h e sam e as t h e b lad e. 12 6. Set t in g s an d Op er at io n 6.1. On lin e/Of f lin e Af t er sw it ch in g o n t h e vin yl cu t t er , a r eset is p er f o r m ed an d t h e u n it sw it ch es t o t h e o n lin e m o d e. Yo u can sw it ch b ack an d f o r t h b et w een t h e o n lin e an d o f f lin e m o d es b y p r essin g t h e On lin e b u t t o n o n t h e co n t r o l p an el. Du r in g t h e cu t t in g o p er at io n , t h e vin yl cu t t er m u st b e set in t h e o n lin e m o d e. To ch an g e t h e co n f ig u r at io n set t in g s, t h e u n it m u st b e in t h e o f f lin e m o d e. 6.2. Mo vin g t h e Cu t t in g Head (o r Blad e Car r iag e) In t h e o f f lin e m o d e, t h e cu t t in g h ead can b e m o ved t o t h e lef t an d r ig h t b y p r essin g t h e lef t an d r ig h t ar r o w keys “”, an d t h e m ain sh af t can b e m o ved f o r w ar d s an d b ackw ar d s b y p r essin g t h e u p an d d o w n ar r o w keys “”. 6.3. Set t in g t h e Zer o Po in t (o r Or ig in ) Wh en yo u n eed t o m o ve t h e b lad e car r iag e t o t h e st ar t in g p o in t , p r ess t h e o r ig in b u t t o n , X an d Y value w ill set t o “0”. Th en t h e n ew st ar t in g p o in t is set . Th e vin yl cu t t er w ill b eg in w o r kin g at t h e n ew st ar t in g p o in t . 13 Wh en yo u sw it ch t h e vin yl cu t t er o n , t h e car r iag e w ill g o b ack t o t h e st ar t in g p o in t au t o m at ically. 6.4. Key Fu n ct io n Def in it io n s Yo u can m ake t h e f o llo w in g ch an g es in t h e o n lin e m o d e b y p r essin g t h e co r r esp o n d in g b u t t o n s: 1 st Level Men u Keyb o ar d Def in it io n Bu t t o n Fu n ct io n Descr ip t io n On lin e On lin e/Of f lin e Pr ess o n ce t o sw it ch t o Of f lin e m o d e an d vice ver sa Men u Men u Sw it ch Pr ess o n ce t o en t er in t o Set t in g s m en u Blad e Pr ess o n ce, t h e b lad e f o r ce Pr essu r e/Fo r ce in cr eases b y 1. It h as a t o t al o f 160 In cr ease st ep s Blad e Pr ess o n ce, t h e b lad e f o r ce Pr essu r e/Fo r ce d ecr eases b y 1. It h as a t o t al o f 160 Decr ease st ep s 14 Cu t t in g Sp eed In cr ease Pr ess o n ce, t h e cu t t in g sp eed w ill in cr ease b y 50m m /s Cu t t in g Sp eed Decr ease Pr ess o n ce, t h e cu t t in g sp eed w ill d ecr ease b y 50m m /s Pau se Pau se/Resu m e Pr ess o n ce t o p au se t h e jo b , p r ess o n ce ag ain t o r esu m e w o r kin g . Th is is h elp f u l t o ch an g e t h e b lad e p r essu r e o r cu t t in g sp eed d u r in g cu t t in g Rep eat Blad e d r o p /r aise Pr ess o n ce t o lo w er t h e b lad e, an d p r ess it ag ain t o r aise t h e b lad e Set t in g Mo d e Men u Def in it io n Bu t t o n Fu n ct io n Descr ip t io n Men u Men u Sw it ch Pr ess o n ce t o en t er in t o m en u Bau d Rat e In cr ease Pr ess o n ce t o in cr ease t o a d ef in ed b au d r at e Bau d Rat e Decr ease Pr ess o n ce t o d ecr ease t o a d ef in ed b au d r at e Id le Sp eed In cr ease Pr ess o n ce t o in cr ease t h e Id le sp eed b y 50m m /s Id le Sp eed Decr ease Pr ess o n ce t o d ecr ease t h e Id le sp eed b y 50m m /s Set Per Men u Def in it io n Bu t t o n Fu n ct io n Descr ip t io n Men u Pr ess o n ce t o en t er in t o OMNISIGN PLUS st at u s Men u Sw it ch 15 In cr ease Yp Scale If t h e act u al cu t t in g scale is sm aller t h an t h e im ag e size f r o m Y p o sit io n , p r ess t h is b u t t o n w ill in cr ease t h e size Decr ease Yp Scale If t h e act u al cu t t in g scale is lar g er t h an t h e im ag e size f r o m Y p o sit io n , p r ess t h is b u t t o n w ill d ecr ease t h e size In cr ease Xp Scale If t h e act u al cu t t in g size is sm aller t h an t h e im ag e size f r o m X p o sit io n , p r ess t h is b u t t o n w ill in cr ease t h e size Decr ease Xp Scale If t h e act u al cu t t in g size is lar g er t h an t h e im ag e size f r o m X p o sit io n , p r ess t h is b u t t o n w ill d ecr ease t h e size 6.5. Rep eat Fu n ct io n Pr ess t h e Rep eat key t o r ep eat t h e sam e jo b w it h o u t h avin g t o t r an sf er t h e d at a f r o m t h e co m p u t er ag ain . Please en su r e t h at t h e vin yl cu t t er is in t h e o f f lin e m o d e b ef o r e p r essin g t h e Rep eat key. Th e m ain b o ar d o f t h e vin yl cu t t er h as a f lash m em o r y. Th e cap acit y o f t h e f lash m em o r y is lim it ed . Th e d at a can n o t b e lar g er t h an t h e b u f f er m em o r y. If t h e d at a is t o o lar g e, t h e r ep eat f u n ct io n w ill n o t w o r k. Th e LCD w ill d isp lay “No d at a”. 6.6. Lim it Sw it ch es If a cu t t in g /p lo t t in g jo b sen t t o t h e vin yl cu t t er is lar g er t h an t h e m axim u m cu t t in g w id t h o f t h e vin yl cu t t er , t h e cu t t in g h ead is st o p p ed au t o m at ically b y a sen so r at t h e lef t an d r ig h t sid es. In t h is case, t h e vin yl cu t t er is r eset . Yo u w ill n eed t o d ecr ease t h e size o f t h e jo b , an d t r an sf er it t o t h e vin yl cu t t er ag ain . 6.7. Po r t Set t in g s 16 Pr ess Men u b u t t o n t o en t er m en u set t in g s. “Us” r ef er s t o id le sp eed (d ef au lt p ar am et er o f Us is 600m m ). It can in cr ease t h e car r iag e m o vin g sp eed w h en it is n o t cu t t in g . Pr ess t h e b u t t o n o n ce, t h e id le sp eed w ill in cr ease/d ecr ease b y 50m m /s. “Br ” r ef er s t o b au d r at e (d ef au lt p ar am et er o f Br is 38400). Th er e ar e 6 b au d r at es availab le: 57600, 38400, 28800, 19200, 14400, an d 9600. Th e b au d r at e set t in g m u st b e t h e sam e as t h e co m p u t er ’s co m m u n icat io n p o r t ’s b au d r at e set t in g , o r t h e co m p u t er can n o t co m m u n icat e w it h t h e vin yl cu t t er . Th e d ef au lt p ar am et er o f t h e vin yl cu t t er w h en it is sw it ch ed o n is 38400. Sh o w n as f o llo w in g s: 6.8. X an d Y Scale Set t in g s Pr ess Men u b u t t o n o n ce ag ain t o en t er “Set Per ” set t in g . Xp an d Yp r ef er t o cu t t in g scale. Th e p u r p o se is t o set t h e scale f r o m PC an d o u t p u t f ile b y 1:1. If t h er e is an y er r o r b et w een t h e act u al o u t p u t an d t h e so f t w ar e set t in g , yo u can ad ju st Xp an d Yp . Th e d ef au lt valu es ar e Xp = 36720, Yp = 36650) sh o w n as f o llo w in g : 17 7. Co n t o u r Cu t t in g Co n t o u r cu t t in g is p o sit io n in g p r in t ab le m ed ia w it h yo u r vin yl cu t t er so t h at yo u can cu t t h e p r in t ed o b ject s in t h e d esig n at ed co n t o u r w it h o u t o f f set an d f r ee f r o m d ist o r t io n . Th e in st allat io n an d ap p licat io n o f co n t o u r cu t t in g ar e exp lain ed in t h e f o llo w in g st ep s. 7.1. Set t in g Up Of f set • In ser t a p lo t p en in t o t h e car r iag e h o ld er , an d p r ess ONLINE MENU o r ig in al p o in t key in On lin e m o d e t o d eb u g t h e laser . • Make a sm all r ect an g le in t h e cu t t in g so f t w ar e, an d click Ef f ect s Co n t o u r Cu t t o ad d an o u t lin e. • In t h e p o p u p d ialo g u e, set t h e d ist an ce b et w een t h e im ag e an d t h e o u t lin e as 0 cm , an d click Ap p ly. 18 • Click Ef f ect s Co n t o u r Cu t Mar k t o ad d t h e m ar k p o in t s (sh o w n as t h e f o llo w in g ) • Ch o o se 2 m ar k p o in t s in t h e p o p u p d ialo g u e, an d click Ap p ly (sh o w n as t h e f o llo w in g ). • Pr ess p r in t , an d set 100% in t h e Scale (sh o w n as f o llo w in g ), an d p r in t o u t t h e ar t w o r k. 19 • Af t er p r in t in g o u t t h e ar t w o r k, click Cu t Co n t o u r . • Pr ess Op t io n s in t h e p o p u p d ialo g ue, click co n t o u r cu t t in g in t h e Op t io n s, an d set t h e OFFSET as 0. 20 • Af t er clickin g sen d , t h e f o llo w in g p o p u p d ialo g u e ap p ear s, an d click OK. • Click t h e lef t ar r o w in t h e In t er act ive Alig n m en t d ialo g u e (sh o w n as t h e f o llo w in g ). Th e car r iag e w ill m o ve a d ist an ce au t o m at ically. Pu t t h e p r in t ed m at er ial in t o t h e vin yl cu t t er , an d let t h e laser aim s at t h e f ir st m ar k p o in t (t h e ju n ct io n o f “十”), an d p r ess t h e p in ch r o ller d o w n . If t h e laser d o es n o t co m p let ely aim at t h e laser p o in t , use t h e b u t t o n s t o ad ju st it t o aim exact ly at t h e laser p o in t . On ce yo u h ave d o n e t h at , click OK. • Use t h e ar r o w s in ab o ve d ialo g u e, an d aim at t h e seco n d m ar k p o in t t h e sam e w ay as t h e ab o ve in st r u ct io n . On ce yo u h ave d o n e t h at , click OK. 21 • Af t er set t in g u p all o f t h e m ar k p o in t s p r o p er ly, click OK in f o llo w in g d ialo g u e, an d t h e cu t t er w ill st ar t w o r kin g . • Af t er t est in g t h e o u t lin e sh o w n as t h e f o llo w in g . If , f o r exam p le, t h e o u t lin e is h ig h 18.5m m an d r ig h t 21m m t h an o r ig in al ar t w o r k, set t h e Of f set X t o -18.5, Of f set Y t o 21 (Dif f er en t vin yl cu t t er h ave d if f er en t Of f set s. If t h e o u t lin e is lo w 18.5m m an d lef t 21m m t h an o r ig in al ar t w o r k, set t h e Of f set X t o 18.5 an d Of f set Y t o -21). 22 • Click sen d , an d t est it ag ain . If t h e o u t lin e is lo w 1m m an d lef t 0.5m m t h an o r ig in al ar t w o r k, set Of f set X t o -17.5 (= -18.5+ 1) an d Of f set Y t o 20.5 (= 21-0.5). If t h e o u t lin e is h ig h 1m m an d r ig h t 0.5m m t h an o r ig in al ar t w o r k, set Of f set t o -19. • Th e sam e w ay as t h e ab o ve, t est an d ad ju st t h e Of f set u n t il t h e o u t lin e su p er p o sit io n w it h t h e o r ig in al ar t w o r k. On ce yo u h ave d o n e t h at , save t h e f ile. 7.2. Ap p licat io n o f Co n t o u r Cu t t in g in FlexiSt ar t er • Pr ess ONLINE MENU o r ig in al p o in t key in On lin e m o d e t o d eb u g t h e laser . • Op en o r im p o r t an ar t w o r k f r o m Flexi so f t w ar e, an d click Ef f ect s Co n t o u r Cu t t o m ake t h e o u t lin e (w h en yo u im p o r t 23 an ar t w o r k m ad e in CORELDRAW, it w o u ld b e b est t o save it as AI f o r m at ). • In t h e p o p -u p d ialo g u e, ad ju st t h e d ist an ce b et w een t h e im ag e an d t h e d ialo g u e t o see w h et h er o r n o t t h er e is an o u t lin e in sid e t h e im ag e. On ce co m p let ed , click Ap p ly. 24 • Click Ef f ect s Co n t o u r Cu t Mar k t o m ake m ar k p o in t s. • Ch o o se 2 o r 4 m ar k p o in t s in t h e p o p u p b o x. It is easier t o ch o o se 2 p o in t s, b u t t h e r eso lu t io n is lo w er t h an ch o o sin g 4 p o in t s. Click Ap p ly af t er ch o o sin g m ar k p o in t s. • Wh en d o in g t h e co n t o u r cu t t in g o n t h e p r in t ed ar t w o r k, select p r in t f ir st , an d t h en set Scale as 100% in p r in t set t in g sh o w n as t h e f o llo w in g . • Wh en p r in t in g an ar t w o r k, yo u can click t h e “√ ” in f r o n t o f Su p p r ess o p t io n s t o d elet e it , an d select t h e h ig h er r eso lu t io n in t h e p o p u p d ialo g u e t o im p r o ve t h e p r in t r eso lu t io n . 25 • Af t er p r in t in g , click Cu t Co n t o u r t o d o a co n t o u r cu t t in g . 26 • Click Co n t o u r Cu t in t h e Op t io n s, an d set t h e co r r ect Of f set in t h e p o p u p b o x. • Af t er clickin g Sen d sh o w n as t h e f o llo w in g , click OK. • Click t h e lef t ar r o w in t h e In t er act ive Alig n m en t d ialo g u e (sh o w n as t h e f o llo w in g ). Th e car r iag e w ill m o ve a d ist an ce au t o m at ically. Pu t t h e p r in t ed m at er ial in t o t h e vin yl cu t t er , an d let t h e laser aim s at t h e f ir st m ar k p o in t (t h e ju n ct io n o f “十”), an d p r ess t h e p in ch r o ller d o w n . If t h e laser d o es n o t co m p let ely aim at t h e laser p o in t , use t h e b u t t o n s t o ad ju st 27 it t o aim exact ly at t h e laser p o in t . On ce yo u h ave d o n e t h at , click OK. • Use t h e b u t t o n s in t h e d ialo g u e t o aim at an o t h er 3 m ar k p o in t s b y t h e sam e w ay, an d click OK. • Af t er set t in g u p all o f t h e m ar k p o in t s p r o p er ly, click OK in f o llo w in g d ialo g u e, an d t h e cu t t er w ill st ar t w o r kin g . 28 8. Af t er Cu t t in g 8.1. Rem o vin g t h e Cu t Vin yl • Af t er p r essin g t h e On lin e b u t t o n o n t h e co n t r o l p an el, u se t h e ar r o w b u t t o n s t o m o ve t h e cu t vin yl f o r w ar d s o r b ackw ar d s. 8.2. Fu r t h er Pr o cessin g o f Vin yl Film 8.2.1. Weed in g Weed in g m ean s t o r em o ve t h e u n w an t ed p ar t s o f t h e vin yl f ilm . We r eco m m en d u sin g a sp ecial w eed in g kn if e t o p r even t d am ag in g t h e st icker . 8.2.2. Ap p licat io n • Po sit io n t h e t r im m ed m at er ial o n t h e ap p licat io n vin yl an d p r ess it d o w n w it h a r o ller o r sq u eeg ee. • To ap p ly t h e st icker t o t h e ap p licat io n vin yl, r em o ve t h e b ackin g p ap er o f t h e cu t vin yl so t h at o n ly t h e act u al st icker st icks t o t h e ap p licat io n vin yl. • Yo u can t h en ap p ly yo u r st icker t o a su r f ace (su ch as car ’s w in d o w ). 29 9. Cu t t in g Blad es Cu t t in g b lad es ar e sen sit ive, sh ar p an d d an g er o u s p r ecisio n t o o ls. • Alw ays keep t h e b lad es aw ay f r o m ch ild r en at an yt im e! • Use ext r em e car e w h en h an d lin g b lad es t o p r even t in ju r ies. • Tr eat t h e cu t t in g b lad es car ef u lly an d alw ays st o r e t h em w it h t h e asso ciat ed p r o t ect ive cap w h en t h ey ar e n o t in u se. If t h e t ip o f a b lad e h it s ag ain st a h ar d m at er ial su ch as g lass o r st o n e, t h e b lad e m ay b e d u ll an d u n u sab le. To p r even t u n n ecessar y w ear t o yo u r b lad es an d ach ieve t h e m axim u m p o ssib le ser vice lif e, p lease d o t h e f o llo w in g s: • Avo id cu t t in g in t o t h e b ackin g /p ap er m at er ial o n t h e vin yl. • Ad ju st t h e cu t t in g d ep t h o f t h e b lad e so t h at t h e vin yl is cu t t h r o u g h clean ly. • Use sp ecially d esig n ed b lad es f o r t h icker m at er ials (e.g . f lo ck b lad es f o r f lo ck). • Ro u g h ed g es t o t h e cu t vin yl in d icat e t h at t h e b lad e is d u ll. Alw ays r ep lace d u ll b lad es im m ed iat ely t o avo id d am ag in g t h e vin yl cu t t er ! 30 10. Tech n ical Dat a Mo d el Typ e Max. m ed ia w id t h Max. cu t t in g w id t h Co n n ect io n s Disp lay Vin yl cu t t er lan g u ag es Mem o r y Max. sp eed Cu t t in g p r essu r e Max. m ed iu m t h ickn ess Po w er su p p ly Op er at io n en vir o n m en t Weig h t w it h o u t p ackin g Weig h t w it h p ackin g Dim en sio n s (W x H x D) PRO 600 Un it in clu d in g f lo o r st an d an d laser PRO 1200 Un it in clu d in g f lo o r st an d an d laser 720m m 1300m m 610m m 1220m m USB an d Ser ial Back-lig h t ed , 4-lin e LCD d isp lay HP-GL, DMPL 4MB in t er n al m em o r y 600m m /s 50g – 800g 1m m 90V AC – 240V AC; 50Hz – 60Hz + 5C - + 35C / 30% - 70% h u m id it y 12kg 18kg 16kg 39kg 890m m x 265m m x 1465m m x 265m m 270m m x 270m m 31 11. Tr o u b lesh o o t in g Th e PC/Co m p u t er can n o t co m m u n icat e w it h t h e vin yl cu t t er (In o t h er w o r d s, af t er an ar t w o r k is sen t f r o m t h e Flexi cu t t in g so f t w ar e t o t h e vin yl cu t t er , n o t h in g h ap p en s). Po ssib le cau ses: Th e COM p o r t n u m b er u sed b y t h e vin yl cu t t er in t h e Win d o w s’ DEVICE MANAGER is n o t t h e sam e as t h e COM p o r t n u m b er in t h e Flexi cu t t in g so f t w ar e. So lu t io n : Please f in d o u t t h e COM p o r t n u m b er u sed b y t h e vin yl cu t t er in t h e Win d o w s' DEVICE MANAGER, an d ch an g e t h e COM p o r t n u m b er f r o m t h e Flexi cu t t in g so f t w ar e t o m at ch t h at n u m b er . Yo u m ay n eed t o r est ar t t h e co m p u t er t o t ake ef f ect . Sh o u ld t h e ab o ve so lu t io n d o es n o t h elp , t r y t o r ep lace t h e USB cab le t h at cam e w it h t h e vin yl cu t t er (it m ay b e f au lt y). Th e vin yl cu t t er can n o lo n g er b e u sed af t er a Win d o w s u p d at e. Po ssib le cau ses an d so lu t io n : Win d o w s r eg u lar ly u p d at es exist in g d evice d r iver s o n yo u r co m p u t er . Du r in g t h is p r o cess, t h e Om n isig n Plu s d r iver w as r ep laced b y an in co r r ect ver sio n w h ich d o es n o t w o r k, b y Win d o w s. To m an u ally u n d o t h is u p d at e, g o t o Device Man ag er . Un d er Po r t s (COM & LPT), select yo u r d evice b y d o u b le-clickin g it . Select t h e Dr iver t ab t h en Up d at e Dr iver an d in ser t t h e d r iver CD/DVD in t o yo u r CD/DVD d r ive. Select t h e so u r ce o f t h e d r iver t o b e in st alled , an d p er f o r m t h e u p d at e. Th en r est ar t t h e PC t o ap p ly all set t in g s. Vin yl cu t t er t er m in at es jo b w it h “Pau se” o n d isp lay an d d o es n o t r eact w h en b u t t o n s ar e p r essed . In t h is case, it is n ecessar y t o r est ar t t h e vin yl cu t t er t o elim in at e t h e er r o r . Po ssib le cau ses: • Jo b t r an sf er r ed t o t h e vin yl cu t t er is in a w r o n g f o r m at (o r t o o lar g e). • Set t in g s ar e ch an g ed d u r in g d at a t r an sf er o p er at io n . • Vin yl cu t t er is p au sed d u r in g cu t t in g /p lo t t in g o p er at io n t o ch an g e cu t t in g p r essu r e o r sp eed . 32 Jo b s ar e alw ays o u t p u t t ed t o o lar g e: Po ssib le cau ses: • Reso lu t io n in co r r ect ly ad ju st ed (in cr em en t s in m m ) • Ou t p u t size g r eat er t h an 100% . An im p o r t ed jo b is cu t /p lo t t ed a n um b er o f t im es at t h e sam e p o sit io n . Po ssib le cau ses: File m ay b e co r r u p t ed . St r aig h t lin es ar e cu t zig zag . Po ssib le cau ses: • Blad e ad ju st m en t an d /o r cu t t in g p r essu r e is in co r r ect . • Cu t t in g sp eed is t o o h ig h . Cu r ves ar e n o t cu t p r o p er ly. Po ssib le cau ses: Th e cu r ve q u alit y set t in g in t h e jo b st an d ar d set t in g s in t h e FlexiSt ar t er ’s p r o d u ct io n m an ag er is n o t set t o h ig h . Th e vin yl cu t t er w ill n o t cu t sh ar p co r n er s o n t ext o r g r ap h ics. All co r n er s o n t ext an d g r ap h ics cu t r o u n d ed . Po ssib le cau ses an d so lu t io n : Th e Kn if e Of f set in FlexiSt ar t er so f t w ar e n eed s t o b e ad ju st ed . See t h e b elo w scr een sh o t . 33 Cu t t in g p r essu r e is alw ays d ef au lt ed t o 90. Po ssib le cau ses an d so lu t io n : Th e vin yl cu t t er h as a f eat u r e t o r ead t h e cu t t in g p r essu r e an d sp eed f r o m t h e so f t w ar e. Yo u can d isab le t h is f eat u r e. Please see t h e b elo w scr een sh o t h o w t o d isab le t h is f eat u r e an d click 'Save'. Th e MAC co m p u t er can n o t co m m un icat e w it h t h e vin yl cu t t er So lu t io n s: Do w n lo ad a st ep -b y-st ep so f t w ar e in st allat io n g u id e f o r MAC an d t h e lat est so f t w ar e f o r MAC f r o m t h e f o llo w in g 2 lin ks: h t t p ://w w w .r ed d o t m ach in er y.co m .au /t em p /Om n isig n _Plu s_PRO_600 _1200/MAC/o m n isig n p lu s_in st allat io n _f o r _MAC.p d f h t t p ://w w w .r ed d o t m ach in er y.co m .au /t em p /Om n isig n _Plu s_PRO_600 _1200/MAC/Om n isig n .m p kg .zip Sh o u ld t h e o p t io n "Ser ialPo r t 1 u sb ser ial-A9006lf e" d o es NOT ap p ear , t h e FDTIch ip d r iver f o r t h e USB t h at is m o st likely o u t o f d at e. If t h is is t h e case, yo u w ill n eed t o d o w n lo ad t h e lat est o n e f o r yo u r MAC co m p u t er f r o m t h e f o llo w in g lin k, an d select t h e o n e t h at su it s yo u r MAC co m p u t er : h t t p ://w w w .f t d ich ip .co m /Dr iver s/VCP.h t m Th e vin yl cu t t er d o es n o t cu t vin yl p r o p er ly. 34 • • • • • • So lu t io n s: En su r e t h e vin yl lays p er f ect ly h o r izo n t al o n t h e cu t t in g ar ea/b ase o f t h e vin yl cu t t er . En su r e t h e vin yl h as n o b u b b les, cu r ls (o r an yt h in g like t h at ). En su r e t h e cu t t in g st r ip lays p er f ect ly h o r izo n t al o n t h e cu t t in g ar ea/b ase o f t h e vin yl cu t t er . Pr ess t h e st r ip m an u ally b y h an d alo n g t h e st r ip t o en su r e it lays h o r izo n t ally. En su r e t h e p in ch r o ller s/w h eels sit o n t h e m et al r o ller (o r g r it r o ller ), NOT o n t h e b o d y o f t h e vin yl cu t t er , an d h o ld t h e vin yl in b et w een . En su r e t h e b lad es r o t at es f r eely in sid e t h e b lad e h o ld er . Test it p lacin g t h e b lad e h o ld er in t o t h e b lad e car r iag e/car r ier b ef o r e st ar t cu t t in g . Please b e car ef u l, t h e b lad e is ver y sh ar p . Bef o r e st ar t cu t t in g , p o sit io n t h e en d o f b lad e h o ld er (t h e o n e t h at h as a b lad e p o in t in g o u t ) ap p r o x 15m m ab o ve t h e vin yl an d t ig h t en t h e scr ew o f t h e b lad e car r iag e. Do NOT o ver t ig h t en it . Gen t ly p r ess t h e b lad e h o ld er d o w n b y h an d u n t il yo u can n o t p r ess an y f u r t h er , an d t h e b lad e sh o u ld t o u ch t h e vin yl lig h t ly. Lo w er o r r aise t h e b lad e h o ld er if n ecessar y u n t il t h e b lad e t o u ch es t h e vin yl lig h t ly. If t h e b lad e t o u ch es t h e vin yl t o o d eep /h ar d , t h e b lad e w ill d est r o y t h e vin yl as w ell as t h e cu t t in g st r ip d u r in g cu t t in g . No t e: Th e cu t t in g p r essu r e t h at yo u set f r o m t h e vin yl cu t t er 's co n t r o l p an el (o r t h e cu t t in g so f t w ar e) d o es NOT m ake t h e b lad e cu t d eep er . It in st r uct s t h e b lad e car r iag e t o in cr ease o r d ecr ease t h e cu t t in g p o w er as d if f er en t vin yls r eq u ir e d if f er en t cu t t in g p r essu r es. 35 Au st r alia 36