Download INSTALLATION MANUAL

Cross-Lock system concealed demountable
INSTALLATION MANUAL
Cross-Lock standard
600
1200
suspension
600
600
primary profile
secondary profile
ceiling panel
Cross-Lock XL
900
1800 / 2400
1200
600
900
1200
Remark:
• Ask for advice in case of other panel dimensions
ca 90mm
ca 115mm
Cross-Lock XL
Cross-Lock standard
V3, 03 / 2013
Saint-Gobain API BV
P.O. Box 1, 3840 Harderwijk, Netherlands
www.api.nl
G:\Product management\ProductOntwikkeling O-1\_Diversen\API Documentatie\_Montage en training instructies\2 Cross-Lock systemen\VER 3, 29-03-2013\
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Cross-Lock system concealed demountable
INSTALLATION MANUAL
1. Indicate the planned ceiling height and related height of the primary profiles**.
** Height is panel brand / type related
2. Mount the edge profiles.
P
H
Cross-Lock std
P
38
**
H
H
Cross-Lock XL
P
60
**
H
V3, 03 / 2013
Saint-Gobain API BV
P.O. Box 1, 3840 Harderwijk, Netherlands
www.api.nl
G:\Product management\ProductOntwikkeling O-1\_Diversen\API Documentatie\_Montage en training instructies\2 Cross-Lock systemen\VER 3, 29-03-2013\
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Cross-Lock system concealed demountable
INSTALLATION MANUAL
1. Determine the position of the suspensions. Suspension distances and distances
between secondary profiles are related to panel lay-out, dimensions and weight.
See our technical literature. In case of non standard situations ask for advice.
2. Mount suspension points and suspenders. Install primary beams in the correct
height. The perforations needed for Cross-Lock bracket fixation have to be inline
(detail B).
3. For fixation of the primary beam position and stability of the system primairy
beams have to be mounted to the wall using corner brackets (detail C).
Detail A
Detail C
1st suspension
max 450mm from
ceiling edge
1e primary profile
max 300mm from
ceiling edge
C
A
B
P = n x 300, max 1500
P
x
n
Detail B
V3, 03 / 2013
Saint-Gobain API BV
P.O. Box 1, 3840 Harderwijk, Netherlands
www.api.nl
G:\Product management\ProductOntwikkeling O-1\_Diversen\API Documentatie\_Montage en training instructies\2 Cross-Lock systemen\VER 3, 29-03-2013\
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Cross-Lock system concealed demountable
INSTALLATION MANUAL
Determine the position of the Cross-Lock brackets used
for mounting the secondary beams. Mount the brackets
and fix them with bracket pin into the slots. Take care all
brackets are mounted in the same direction.
Detail D
Detail E
- Attention: mount all Cross-Lock
brackets in the same direction.
E
D
V3, 03 / 2013
Saint-Gobain API BV
P.O. Box 1, 3840 Harderwijk, Netherlands
www.api.nl
G:\Product management\ProductOntwikkeling O-1\_Diversen\API Documentatie\_Montage en training instructies\2 Cross-Lock systemen\VER 3, 29-03-2013\
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Cross-Lock system concealed demountable
INSTALLATION MANUAL
1. Install the secondary beams. Profile length connectors have to be used for stability.
2. Secure the connection by bending both Cross-Lock bracket tabs downwards.
3. Check the diagonals of the system, correct and secure again when needed.
4. For extra stability all or part of the secondary beams can be attached to the walls using corner brackets.
Detail F
H
F
Detail H
Quick-Lock secondary
profiles connection
Stagered T-profiles
length connection
V3, 03 / 2013
Saint-Gobain API BV
P.O. Box 1, 3840 Harderwijk, Netherlands
www.api.nl
G:\Product management\ProductOntwikkeling O-1\_Diversen\API Documentatie\_Montage en training instructies\2 Cross-Lock systemen\VER 3, 29-03-2013\
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Cross-Lock system concealed demountable
Light fitting suspension, INSTALLATION MANUAL
In case lighting fittings are planned supporting profiles have to be mounted using the light fitting brackets. These brackets have to be
mounted together with the Cross-Lock brackets. The positions of the brackets are related of the light fitting and ceiling lay-out.
On the both sides of the light fittings ceiling panels can be cut to reduced size (not visible edge).
1. Mark the positions of the light fitting brackets.
2. Mount the first light fitting bracket and secure the bracket with a screw (1).
3. Stab-in the first visible T-profile and mount other bracjkets simultaneously with the T-profile.
4. Depending on length and number of light fitting rails next profiles can be mounted and connected.
5. After mounting the profiles may need adjusting. When in correct position the connection needs to be secured with screws (2)
through the bulb of the profiles.
6. In case the cross-tees are used at the lighting fitting ends these can be mounted now.
11
11
11
11
A
X
A
B
X
B
1
2
V3, 03 / 2013
Saint-Gobain API BV
P.O. Box 1, 3840 Harderwijk, Netherlands
www.api.nl
G:\Product management\ProductOntwikkeling O-1\_Diversen\API Documentatie\_Montage en training instructies\2 Cross-Lock systemen\VER 3, 29-03-2013\
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Cross-Lock system concealed demountable
Ceiling panels, INSTALLATION MANUAL
Depending on brand and ceiling panel type panel reinforcement by means
of panel edge profiles type H8 or H22 may be required.
For the securing the position of the panel joint "panelstops" can be
mounted every 2, 3 or 4 panels (depending on ceiling lay-out).
Panel stop, std system
Panel stop, XL system
Panel edge profile H8, std system
Panel edge profile H22, XL system
V3, 03 / 2013
Saint-Gobain API BV
P.O. Box 1, 3840 Harderwijk, Netherlands
www.api.nl
G:\Product management\ProductOntwikkeling O-1\_Diversen\API Documentatie\_Montage en training instructies\2 Cross-Lock systemen\VER 3, 29-03-2013\
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Cross-Lock system concealed demountable
Ceiling panels, INSTALLATION MANUAL
Standard system: pass the tilted panel through the system, lower and
move the panel in the place.
XL system: enter the tilted panel into the staggered T-profile and
lower and move the panel in place.
V3, 03 / 2013
Saint-Gobain API BV
P.O. Box 1, 3840 Harderwijk, Netherlands
www.api.nl
G:\Product management\ProductOntwikkeling O-1\_Diversen\API Documentatie\_Montage en training instructies\2 Cross-Lock systemen\VER 3, 29-03-2013\
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