1
Download Installation and Operating Instructions
Transcript
1 597 0563 GB 08.2007
0562-0001
ABS submersible sewage pumps AFP-ME4 to ME6 and AFP-ME SX
$%6VXEPHUVLEOHPL[HGÁRZFROXPQSXPSV$)/0(WR0(
ABS submersible propeller pumps VUP-ME4 to ME6
,QVWDOODWLRQDQG2SHUDWLQJ,QVWUXFWLRQV
www.absgroup.com
0563-B
2
Installation and Operating Instructions
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
Installation and Operating Instructions
)RUVXEPHUVLEOHSXPSV
AFP-Hydraulics
AFP 1001
AFP 1501
AFP 2001
AFP 2501
AFP 3001
AFP 3501
AFP 4001
AFP 1002
AFP 1552
AFP 2002
AFP 2503
AFP 3002
AFP 3502
AFP 4004
AFP 1036
AFP 1575
AFP 2073
AFP 2571
AFP 3003
AFP 1077
AFP 1576
AFP 5001
AFP 6003
AFP 3071
AFP SX-Hydraulics
AFP 1001 SX
AFP 1501 SX
AFP 2001 SX
AFP 2501 SX
AFP 3001 SX
AFP 3501 SX
AFP 1002 SX
AFP 1575 SX
AFP 2002 SX
AFP 2503 SX
AFP 3002 SX
AFP 3502 SX
AFP 1077 SX
AFP 1576 SX
AFP 2073 SX
AFP 2571 SX
AFP 3003 SX
AFP 4001 SX
AFP 3071 SX
AFL-Hydraulics
AFL 0701
AFL 0801
AFL 0802
AFL 1202
AFL 1203
AFL 1207
VUP-Hydraulics
VUP 0401
VUP 0501
VUP 0601
VUP 0801
VUP 1001
VUP 1201
VUP 0402
VUP 0502
VUP 0602
VUP 0802
VUP 1002
VUP 1202
VUP 0403
VUP 0503
$%6UHVHUYHVWKHULJKWWRDOWHUVSHFL¿FDWLRQVGXHWRWHFKQLFDOGHYHORSPHQWV
0563-B
Installation and Operating Instructions
3
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
7DEOHRIFRQWHQWV
1
General................................................................................................................................................... 6
,QWURGXFWLRQ ............................................................................................................................................. 6
&RUUHFWXVDJHRIWKHSURGXFWV................................................................................................................. 6
$SSOLFDWLRQUHVWULFWLRQVRIWKHVXEPHUVLEOHSXPSV .................................................................................. 6
$SSOLFDWLRQDUHDVIRUWKHVXEPHUVLEOHSXPSV ........................................................................................ 7
$SSOLFDWLRQDUHDVIRUWKHVHULHV$)3 ....................................................................................................... 7
$SSOLFDWLRQDUHDVIRUWKHVHULHV$)/........................................................................................................ 7
$SSOLFDWLRQDUHDVIRUWKHVHULHV983 ...................................................................................................... 8
,GHQWL¿FDWLRQFRGLQJ ................................................................................................................................ 8
7HFKQLFDOGDWD ......................................................................................................................................... 9
'LPHQVLRQVDQGZHLJKWV ......................................................................................................................... 9
1DPHSODWH............................................................................................................................................... 9
2
Safety ................................................................................................................................................... 10
3
Transport and storage ........................................................................................................................ 10
7UDQVSRUW ............................................................................................................................................... 10
6WDQGLQJWUDQVSRUW................................................................................................................................. 11
7UDQVSRUWLQDKRUL]RQWDOPDQQHU .......................................................................................................... 11
7UDQVSRUWVHFXULQJGHYLFHV ................................................................................................................... 12
0RWRUFRQQHFWLRQFDEOHPRLVWXUHSURWHFWLRQ ......................................................................................... 12
7UDQVSRUWVHFXULQJGHYLFHIRU$)3VXEPHUVLEOHSXPSVKDIWV ............................................................... 12
7UDQVSRUWVHFXULQJGHYLFHIRUVXEPHUVLEOHSXPSVKDIWV$)/983 ....................................................... 14
6WRUDJHRIWKHXQLWV ............................................................................................................................... 15
4
Product description ............................................................................................................................ 16
4.1
6WUXFWXUDOGHVLJQ ................................................................................................................................... 16
0RWRUPRQLWRULQJV\VWHP....................................................................................................................... 17
7HPSHUDWXUHPRQLWRULQJRIWKHVWDWRU .................................................................................................... 17
',(OHFWURGH .......................................................................................................................................... 17
7HPSHUDWXUHPRQLWRULQJRIWKHEHDULQJV2SWLRQ0(0(................................................................. 18
7HPSHUDWXUHLQGLFDWLRQ.......................................................................................................................... 19
2SHUDWLRQZLWKIUHTXHQF\LQYHUWHUV ....................................................................................................... 20
5
Installation ........................................................................................................................................... 21
,QVWDOODWLRQRIWKH$)3VXEPHUVLEOHSXPSV ........................................................................................... 21
5.1.1
,QVWDOODWLRQRSWLRQVIRUWKH$)3VXEPHUVLEOHSXPSV ............................................................................. 21
,QVWDOODWLRQH[DPSOHV............................................................................................................................. 21
:HWLQVWDOODWLRQRIWKH$)3VXEPHUVLEOHSXPS...................................................................................... 24
,QVWDOODWLRQRIWKH$)3VXEPHUVLEOHSXPSLQDGU\VXPS ...................................................................... 25
)LWWLQJWKHSHGHVWDO................................................................................................................................ 25
5.3.1
3HGHVWDOIRU'1WROLJKWYHUVLRQLQVHUWLQJWKHVHDO .............................................................. 25
0563-B
4
Installation and Operating Instructions
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
+'SHGHVWDO¿WWLQJRI2ULQJDQGJXLGHSLHFH ...................................................................................... 26
,QVWDOODWLRQRIWKH$)/DQG983VXEPHUVLEOHSXPSV ............................................................................ 27
7\SHVRILQVWDOODWLRQRIWKH$)/DQG983VXEPHUVLEOHSXPSV.............................................................. 27
,QVWDOODWLRQVH[DPSOHVZLWK$)/DQG983VXEPHUVLEOHSXPSV............................................................. 28
5.4.3
,QVWDOODWLRQRIWKH$)/DQG983VXEPHUVLEOHSXPSV ........................................................................... 29
/RZHULQJRIWKH$)/DQG983VXEPHUVLEOHSXPSLQWRWKHFRXSOLQJULQJ .............................................. 29
(OHFWULFDOFRQQHFWLRQ ............................................................................................................................. 30
6WDQGDUGFRQQHFWLRQGLDJUDPVPDLQVYROWDJH9DW+]9DW+] .......................... 30
/HDGGHVLJQDWLRQV ................................................................................................................................ 31
5.5.3
&KHFNLQJGLUHFWLRQRIURWDWLRQ................................................................................................................ 32
&KDQJLQJGLUHFWLRQRIURWDWLRQ .............................................................................................................. 32
&RQQHFWLRQRIWKHFRQWUROFLUFXLWOHDGV .................................................................................................. 33
&RQQHFWLRQRIWKHVHDOPRQLWRULQJXQLWWRWKHFRQWUROSDQHO .................................................................. 33
6
Commissioning ................................................................................................................................... 35
6WDUWLQJIUHTXHQF\RIWKHPRWRUV ........................................................................................................... 35
7
Maintenance ........................................................................................................................................ 36
*HQHUDOPDLQWHQDQFHKLQWV ................................................................................................................... 36
0DLQWHQDQFHKLQWVLIWKHVXEPHUVLEOHSXPSLVRXWRIXVHIRUDFRQVLGHUDEOHSHULRG............................ 36
%HIRUHLQVWDOODWLRQ.................................................................................................................................. 36
$IWHULQVWDOODWLRQ..................................................................................................................................... 36
&RRODQW¿OOLQJ/XEULFDWLRQRLO¿OOLQJRQO\983$)/0(...................................................................... 37
5HPRYDORIWKHVXEPHUVLEOHSXPS....................................................................................................... 39
5HPRYDORIWKH$)3VXEPHUVLEOHSXPSIURPDZHWVXPS .................................................................... 39
5HPRYDORIWKH$)3VXEPHUVLEOHSXPSZKHQGU\LQVWDOOHG .................................................................. 39
5HPRYDORIWKH$)/DQG983VXEPHUVLEOHSXPS ................................................................................ 39
8
Assembling the gearbox AFL/VUP .................................................................................................... 40
$VVHPEOLQJWKHPRWRUDQGWKHJHDUER[K\GUDXOLFXQLW .......................................................................... 40
5HPRYHWUDQVSRUWVHFXULQJGHYLFH....................................................................................................... 41
5HPRYHWUDQVSRUWVHFXULQJGHYLFHRIWKHJHDUER[................................................................................ 42
$VVHPEO\LQVWUXFWLRQVIRUJHDUER[PRWRUKRXVLQJ ................................................................................ 43
0563-B
Installation and Operating Instructions
5
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
0563-B
6
Installation and Operating Instructions
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
1
General
1.1
Introduction
These Installation and Operating InstructionsDQGWKHVHSDUDWHERRNOHWSafety HintsFRQWDLQEDVLF
LQVWUXFWLRQVDQGVDIHW\KLQWVZKLFKPXVWEHREVHUYHGGXULQJWUDQVSRUWLQVWDOODWLRQDQGFRPPLVVLRQLQJ)RUWKLV
UHDVRQLWLVHVVHQWLDOWKDWWKH\DUHUHDGE\WKHLQVWDOOLQJWHFKQLFLDQDVZHOODVE\UHOHYDQWVNLOOHGRSHUDWRUVRU
XVHUV7KH\VKRXOGDOVREHDOZD\VDYDLODEOHZKHUHWKHXQLWLVLQVWDOOHG
m
6DIHW\,QVWUXFWLRQVZKLFKPLJKWFDXVHGDQJHUWROLIHLQFDVHRIQRQREVHUYDQFHKDYHEHHQVSHFL¿FDOO\
KLJKOLJKWHGZLWKWKHJHQHUDOGDQJHUV\PERO
c
g
7KHSUHVHQFHRIDGDQJHURXVYROWDJHLVLGHQWL¿HGZLWKWKLVVDIHW\V\PERO
7KLVV\PEROLQGLFDWHVWKHGDQJHURIDQH[SORVLRQRFFXUULQJ
ATTENTION
Appears at safety hints, the non-observance of which could damage the unit or affect
its functioning.
NOTE
Used for important pieces of information.
,OOXVWUDWLRQVFRGHHJ7KH¿UVWGLJLWUHIHUVWRWKH¿JXUHQRDQGWKHVHFRQGGLJLWWRWKHSRVLWLRQLQWKDW
¿JXUH
1.2
Correct usage of the products
7KH$%6SURGXFWVKDYHEHHQGHVLJQHGDQGEXLOWLQDFFRUGDQFHZLWKWKHODWHVWWHFKQRORJ\DQGWDNLQJLQWR
DFFRXQWWKHUHOHYDQWVDIHW\UHJXODWLRQV+RZHYHULPSURSHUXVDJHFRXOGFDXVHDGDQJHUWROLIHRUOLPERIWKH
XVHURIDWKLUGSDUW\RUFDXVHGDPDJHRUIXQFWLRQLPSDLUPHQWWRWKHXQLWLWVHOIDQGRWKHULWHPVRIYDOXH
7KH$%6XQLWVVKRXOGRQO\EHXVHGLIWKH\DUHLQSHUIHFWWHFKQLFDOFRQGLWLRQWDNLQJLQWRDFFRXQWDOOVDIHW\
UHTXLUHPHQWVDQGFRQVFLRXVRIWKHQHHGWRDYRLGSRWHQWLDOO\GDQJHUV7KHFRQWHQWVof the installation and
operating instructions DQGWKHVDIHW\KLQWVPXVWEHDSSOLHG$Q\RWKHUXVDJHDEQRUPDOXVDJHRUXVDJH
EH\RQGWKDWVSHFL¿HGZLOOEHFRQVLGHUHGDVQRQFRPSOLDQFH
7KHPDQXIDFWXUHUVXSSOLHUZLOOQRWDFFHSWDQ\UHVSRQVLELOLW\IRUGDPDJHGXHWRWKLV7KHULVNLVERUQHE\WKH
XVHU,QFDVHRIGRXEWWKHHQWLUHVFRSHRIWKHSODQQHGDSSOLFDWLRQPXVWEHDSSURYHGE\ABS.
,QWKHFDVHRIDQ\IDXOWVDULVLQJWKH$%6XQLWVVKRXOGLPPHGLDWHO\EHWDNHQRXWRIXVHDQGVHFXUHG7KHIDXOW
VKRXOGEHLPPHGLDWHO\UHFWL¿HGRULIQHFHVVDU\FRQWDFW\RXU$%6VHUYLFHFHQWUH
1.3
Application restrictions of the submersible pumps
7KHVXEPHUVLEOHSXPSVFDQEHVXSSOLHGERWKDVVWDQGDUGYHUVLRQVDQGLQH[SORVLRQSURRIH[HFXWLRQZLWK
$7(;,,*N(([G,,%7IRU+]RU)01(&&ODVV,'LYLVLRQ*URXS&'7&DSSURYDOIRU+]
Limitations: )OXLGWHPSHUDWXUHPD[LPXP&)
,PPHUVLRQGHSWKPD[LPXPPIW
ATTENTION
If cable length is less than 20 m/65 ft the max. immersion depth reduces
accordingly. In special cases an immersion depth greater than 20 m/65
ft is possible. In order to do this you need the written approval from the
manufacturer ABS.
0563-B
Installation and Operating Instructions
7
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
g
g
3XPSLQJRIÀDPPDEOHRUH[SORVLYHOLTXLGVZLWKWKHVHSXPSVLVQRWDOORZHG
2QO\H[SORVLRQSURRIH[HFXWLRQVPD\EHXVHGLQKD]DUGRXVDUHDV
For the operation of units as explosion-proof execution the following applies:
,QKD]DUGRXVDUHDVFDUHPXVWEHWDNHQWKDWGXULQJVZLWFKLQJRQDQGRSHUDWLRQRIWKHSXPSVWKHSXPSVHFWLRQ
LV¿OOHGZLWKZDWHUGU\LQVWDOODWLRQRUDOWHUQDWLYHO\LVVXEPHUJHGRUXQGHUZDWHUZHWLQVWDOODWLRQZLWKFRROLQJ
MDFNHW2WKHUW\SHVRIRSHUDWLRQHJVQRUHRSHUDWLRQRUGU\UXQQLQJDUHQRWDOORZHG
$77(17,21
7KHH[YHUVLRQVRIWKH0(VHULHVDUHQRW¿WWHGZLWKDVHDOPRQLWRU',LQWKH
monitoring chamber or in the oil chamber. There is an option of an external seal
monitor for the ex versions
For the operation of explosion-proof submersible pumps in wet-well installation without cooling jacket
applies:
,WPXVWEHHQVXUHGWKDWWKHPRWRURIWKHH[VXEPHUVLEOHSXPSLVDOZD\VIXOO\VXEPHUJHGGXULQJVWDUWXSDQG
RSHUDWLRQ
For the operation of explosion-proof submersible pumps applies:
7KHWHPSHUDWXUHPRQLWRULQJRIWKHH[SORVLRQSURRIVXEPHUVLEOHSXPSVKDVWREHFDUULHGRXWE\bimetallic
temperature limitersRUWKHUPLVWRUVDFFRUGLQJWR',1FRQQHFWHGWRDVXLWDEOHUHOHDVHGHYLFHZKLFK
LVFHUWL¿HGLQDFFRUGDQFHZLWK(&GLUHFWLYH(&
For the operation of explosion-proof submersible pumps with frequency inverter applies:
0RWRUVPXVWKDYHGLUHFWWKHUPDOSURWHFWLRQGHYLFHV¿WWHG7KHVHFRQVLVWRIWHPSHUDWXUHVHQVRUV37&',1
HPEHGGHGLQWKHZLQGLQJV7KHVHPXVWEHFRQQHFWHGWRDVXLWDEOHUHOHDVHGHYLFHZKLFKLVFHUWL¿HG
LQDFFRUGDQFHZLWK(&GLUHFWLYH(&
0DFKLQHVGHVLJQDWHGDV([PDFKLQHVPD\QHYHUZLWKRXWH[FHSWLRQEHRSHUDWHGXVLQJDPDLQVIUHTXHQF\WKDW
LVJUHDWHUWKDQWKHPD[LPXPRIRU+]DVLQGLFDWHGRQWKHQDPHSODWH
1.4
Application areas for the submersible pumps
1.4.1
Application areas for the series AFP
7KH$%6VXEPHUVLEOHVHZDJHSXPSVRIWKHAFP seriesKDYHEHHQGHVLJQHGIRUWKHHFRQRPLFDODQGUHOLDEOH
SXPSLQJRIFRPPHUFLDOLQGXVWULDODQGPXQLFLSDOVHZDJHDQGFDQEHLQVWDOOHGGU\RUZHW
They are suitable for pumping of the following liquids:
• &OHDUDQGZDVWHZDWHUIRUVHZDJHFRQWDLQLQJVROLGVDQG¿EURXVPDWHULDO
• )DHFDOPDWWHU
• 6OXGJH
• )UHVKDQGSURFHVVZDWHUSXPSLQJ
• 5DZZDWHUIRUGULQNLQJZDWHUVXSSO\
• 6XUIDFHDQGUDLQZDWHU
• 6HZDJH
,QFRPELQDWLRQZLWKWKH$%6DXWRPDWLFFRXSOLQJV\VWHPWKHEHORZJURXQGOHYHOZHWLQVWDOODWLRQLVDSDUWLFXODUO\
HFRQRPLFDODQGHQYLURQPHQWDOO\IULHQGO\VROXWLRQ7KHSXPSVDUHDOVRVXLWDEOHIRUKRUL]RQWDORUYHUWLFDOGU\
LQVWDOODWLRQ
1.4.2
Application areas for the series AFL
7KH$%6PL[HGÀRZFROXPQSXPSRIWKHAFL seriesKDYHEHHQGHYHORSHGIRUHQYLURQPHQWDOSURWHFWLRQZDWHU
VXSSO\PXQLFLSDOVHZDJHWUHDWPHQWDQGGHZDWHULQJRISROGHUV
0563-B
8
Installation and Operating Instructions
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
They are suitable for the following liquids:
• 5DZZDWHUZLWKVROLGRU¿EURXVPDWHULDO
• 6HZDJH
• 6XUIDFHZDWHUUDLQZDWHUGUDLQDJHZDWHU
• 6OXGJH
7KH$)/SXPSVDUHLQVWDOOHGLQDconcrete sumpRULQDsteel pressure pipeXVLQJDVXLWDEOHFRXSOLQJULQJ
1.4.3
Application areas for the series VUP
$%6VXEPHUVLEOHSURSHOOHUSXPSVRIWKHVUP seriesDUHGHVLJQHGIRUWKRVHDSSOLFDWLRQVZKHUHODUJHZDWHU
YROXPHVPXVWEHSXPSHGDWORZKHDGVXSWRPIW
They are suitable for the following liquids
• )UHVKDQGSURFHVVZDWHUSXPSLQJ
• 5DZZDWHUIRUGULQNLQJZDWHUVXSSO\
• 6XUIDFHDQGUDLQZDWHU
7KH983SXPSVDUHLQVWDOOHGLQDconcrete sumpRULQDsteel pressure pipeXVLQJDVXLWDEOHFRXSOLQJULQJ
$77(17,21
,GHQWL¿FDWLRQFRGLQJ
Hydraulics
0562-0002
7KHFRROLQJOLTXLG¿OOHGLQDWWKHIDFWRU\LQWKH0(VHULHVZLWKWKHH[FHSWLRQRIWKH
RLO¿OOHG983DQG$)/XVLQJ0(PRWRUVFRQVLVWVRIZDWHUDQGJO\FRO7KLV
PL[WXUHLVIURVWSURRIGRZQWRWHPSHUDWXUHVRI&)
Motor
AAA BB CC UU VVV / W-XY.Z
Number of poles in motor
Motor power [P2 x 10 in kW]
Motor designation (e.g. ME)
Hydraulic-number
Discharge size DN [cm]
Series
)LJXUH,GHQWL¿FDWLRQFRGLQJ
X:
3DUWRIWKHPDQXIDFWXULQJFRGHIRUWKHPRWRUVL]HXJLYHVWKHPRWRUVL]H
Y:
3DUWRIWKHPDQXIDFWXULQJFRGHIRUWKHPRWRUVL]HYLQGLFDWHVWKHVWDWRUOHQJWK6HOHFWLRQKHUHLVEHWZHHQ
DPRWRUIUDPHVL]HDQGQXPEHURISROHVWRQ
Z:
,QIRUPDWLRQRQWKHPRWRU+]RU)0+]IRUH[SORVLRQSURRIYHUVLRQV
127(
7KH6;YHUVLRQVKDYHDQLGHQWLFDOGHVLJQWRWKH$)30(XQLWV7KH\RQO\GLIIHU
in the materials used and are also only available in a cooling jacket version. The
GHVLJQDWLRQ6;ZLOOEHDGGHGEHWZHHQK\GUDXOLFVDQGPRWRUHJ$)36;0(
0563-B
Installation and Operating Instructions
9
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
1.6
Technical data
7KHHOHFWULFDOGDWDLVGHSHQGHQWRQWKHRSHUDWLQJSRLQWIRUZKLFKWKHXQLWZDVGHVLJQHG3OHDVHWDNHWKH
WHFKQLFDOGDWDIURPWKHQDPHSODWHRUIURPWKH$%6(/GDWD¿OHV
7KHPD[LPXPQRLVHOHYHORIWKHXQLWVRIWKLVVHULHVLV G%$,QVRPHW\SHVRILQVWDOODWLRQDQGDWFHUWDLQ
RSHUDWLQJSRLQWVRQWKHSHUIRUPDQFHFXUYHLWLVSRVVLEOHWKDWWKHQRLVHOHYHORIG%$RUWKHPHDVXUHGQRLVH
OHYHOZLOOEHH[FHHGHG
1.7
Dimensions and weights
7KHGLPHQVLRQVRIWKHXQLWFDQEHIRXQGRQWKHUHOHYDQWGLPHQVLRQDOVKHHW7KHK\GUDXOLFFXUYHVDQGLPSHOOHU
W\SHFDQEHIRXQGRQWKH$%6(/K\GUDXOLFVFXUYHVKHHW3OHDVHWDNHWKHWHFKQLFDOGDWDDQGWKHZHLJKWRIWKH
XQLWVIURPWKHQDPHSODWH
1.8
Nameplate
1
0562-0003
:HUHFRPPHQGWKDW\RXUHFRUGWKHGDWDIURPWKHRULJLQDOQDPHSODWH Figure 2VRWKDW\RXFDQUHIHUWRWKHGDWD
DWDQ\WLPH
42240223
2
Type: 3
Part-No.: 5
UN : 8
P1N : 12
I N : 15
Serv.-F.: 18
Oper. Temp.: 22
26
PO-No.: 6
V 9
Hz
P2N : 13
Mot.
3
A n: 16
IP68
Nema Code: 19 Ins.-Cl.: 20
Amb. Temp. max.: 23
27
Year: 4
Pump-No.: 7
11
DN: 10
Q: 14
H: 17
Imp.-ø/Ang.: 21
max. : 24
Weight: 28
25
db(A)
Made in: 29
Do not open while energized
Nicht unter Spannung öffnen
30
)LJXUH1DPHSODWH
Legend
$GGUHVV
/RJRDSSURYDO
0RGHOGHVLJQDWLRQ
<HDURIPDQXIDFWXUH
,WHPQR
&XVWRPHURUGHUQR
3XPSQR
1RPLQDOYROWDJHDQGSKDVHVZLWFKLQJ
)UHTXHQF\
1RPLQDOGLVFKDUJHGLDPHWHU
)UHHUHVHUYH¿HOG
3RZHUXSWDNH>N:@
3RZHUGHOLYHU\>N:KS@
1RPLQDOÀRZUDWH>OVP3KJSP@
1RPLQDOFXUUHQW
6SHHG>PLQUSP@
1RPLQDOGHOLYHU\KHDG>PPPLQIW@
6HUYLFHIDFWRURQO\DSSOLHGWR+]RUGHUVHJ
1HPD&RGH/HWWHURQO\DW+]HJ+
,QVXODWLRQFODVVHJ)
,PSHOOHU¡3URSHOOHUDQJOH>PP@
7HPSHUDWXUHFODVVRQO\ZLWK)0HJ7&
0D[DPELHQWWHPSHUDWXUH>&)@
0D[LPPHUVLRQGHSWK>PIW@
6RXQGOHYHO
([V\PERORQO\ZLWK([SXPSV
([)0GHVLJQDWLRQ
:HLJKWZLWKRXWDWWDFKHGSDUWV>NJOEV@
&RXQWU\RIPDQXIDFWXUH
'LUHFWLRQRIURWDWLRQRIPRWRUVKDIW
NOTE
In all communication please state type of the unit, item and serial number!
127(
$GGLWLRQDOFRXQWU\VSHFL¿FQDPHSODWHVSRVVLEOH
0563-B
10
Installation and Operating Instructions
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
2
Safety
7KHJHQHUDODQGVSHFL¿FKHDOWKDQGVDIHW\KLQWVDUHGHVFULEHGLQGHWDLOLQWKHVHSDUDWHERRNOHWSafety Hints.,I
DQ\WKLQJLVQRWFOHDURU\RXKDYHDQ\TXHVWLRQVDVWRVDIHW\PDNHFHUWDLQWRFRQWDFWWKHPDQXIDFWXUHU$%6
3
Transport and storage
3.1
Transport
c
7KHXQLWPXVWQHYHUEHUDLVHGE\WKHSRZHUFDEOH
'HSHQGLQJRQPRGHODQGPRGHRILQVWDOODWLRQWKHXQLWVDUHSUHSDUHGDWWKHIDFWRU\IRUYHUWLFDORUKRUL]RQWDO
WUDQVSRUWDWLRQ
'HSHQGLQJRQWKHYHUVLRQWKHXQLWVDUH¿WWHGZLWKDOLIWLQJKRRSVHULHVIRUYHUWLFDOLQVWDOODWLRQH\HEROWVRSWLRQ
RUDWWDFKPHQWVZLYHOVKRUL]RQWDOLQVWDOODWLRQWRZKLFKDFKDLQFDQEHIDVWHQHGE\PHDQVRIVKDFNOHVWRWUDQV
SRUWDWLRQLQVWDOODWLRQRUUHPRYDO
m
7DNHQRWHRIWKHHQWLUHZHLJKWRIWKHXQLWVHHQDPHSODWH)LJXUH7KHKRLVWDQGFKDLQPXVWEH
DGHTXDWHO\GLPHQVLRQHGIRUWKHZHLJKWRIWKHXQLWDQGPXVWFRPSO\ZLWKWKHFXUUHQWYDOLGVDIHW\
UHJXODWLRQV
m
m
7KHXQLWVKRXOGEHSURWHFWHGIURPUROOLQJRYHU
7KHXQLWLVSUHSDUHGIRUWUDQVSRUWDWLRQE\SODFLQJLWRQDQDGHTXDWHO\VWURQJFRPSOHWHO\KRUL]RQWDOVXU
IDFHWDNLQJFDUHWKDWLWFDQQRWWRSSOHRYHU
m
m
'RQRWVWD\RUZRUNLQWKHVZLYHODUHDRIDVXVSHQGHGORDG
7KHOLIWLQJKRRNKHLJKWPXVWWDNHLQWRFRQVLGHUDWLRQWKHHQWLUHKHLJKWRIWKHXQLWDVZHOODVWKHOHQJWKRI
WKHOLIWLQJFKDLQ
0563-B
Installation and Operating Instructions
11
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
0562-0005
Standing transport
0562-0004
3.1.1
)LJXUH6WDQGLQJWUDQVSRUW$)3
)LJXUH6WDQGLQJWUDQVSRUW$)/DQG983
3.1.2
Transport in a horizontal manner
0562-0006
0562-0007
m
7KHVDIHW\KLQWVLQWKHVHFWLRQDERYHPXVWEHREVHUYHG
10
12
)LJXUH7UDQVSRUWLQDKRUL]RQWDOPDQQHU$)3
$77(17,21
Figure 6 7UDQVSRUWLQDKRUL]RQWDOPDQQHU$)/983
ĮPD[7KHDQJOHĮEHWZHHQWKHFHQWUHOLQHRIWKHXQLWDQGWKHOLIWLQJWRROV
should not exceed 45°
0563-B
12
Installation and Operating Instructions
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
6XEPHUVLEOHSXPSVDUHRQO\WUDQVSRUWHGLQDKRUL]RQWDOSRVLWLRQLIWKH\KDYHEHHQEXLOWIRUKRUL]RQWDO
LQVWDOODWLRQ
7KHVXEPHUVLEOHSXPSFDQEHSODFHGRQWKHPRXQWLQJIUDPH¿WWHGRQWKHSXPSDQGWUDQVSRUWHG
ATTENTION
Avoid point loading. If necessary, place the pump on a secure robust pallet and tie
GRZQXVLQJVWHHOEDQGVRURWKHU¿[LQJPHWKRGV
Only lift up the submersible pump if it is suspended horizontally on the crane hooks.
If necessary, adjust the chain accordingly.
3.2
Transport securing devices
3.2.1
Motor connection cable moisture protection
7KHPRWRUFRQQHFWLRQFDEOHVDUHSURWHFWHGDJDLQVWWKHLQJUHVVRIPRLVWXUHDORQJWKHFDEOHE\KDYLQJWKHHQGV
VHDOHGDWWKHZRUNVZLWKSURWHFWLYHFRYHUV
ATTENTION
These protective covers should only be removed immediately prior to connecting the
pumps electrically.
3DUWLFXODUDWWHQWLRQLVQHFHVVDU\GXULQJVWRUDJHRULQVWDOODWLRQRISXPSVLQORFDWLRQVZKLFKFRXOG¿OOZLWKZDWHU
SULRUWROD\LQJDQGFRQQHFWLRQRIWKHSRZHUFDEOHRIWKH$)3PRWRU3OHDVHQRWHWKDWWKHFDEOHHQGVHYHQ
ZKHUH¿WWHGZLWKSURWHFWLYHVOHHYHVFDQQRWEHLPPHUVHGLQZDWHU
ATTENTION
These protective covers only provide protection against water spray or similar and
are not a water tight seal. The ends of the cables should not be immersed in water,
otherwise moisture could enter the connection chamber of the motor.
NOTE
If there is a possibility of water ingress then the cables should be secured so that the
HQGVDUHDERYHWKHPD[LPXPSRVVLEOHÀRRGOHYHO
ATTENTION
Take care not to damage the cable or its insulation when doing this!
3.2.2
Transport securing device for AFP submersible pump shafts
127(
'RHVQRWDSSO\WRDOOPRGHOV
,QRUGHUWRDYRLGGDPDJHWRWKHSXPSVKDIWRUWKHEHDULQJVGXULQJKRUL]RQWDOWUDQVSRUWWKHVKDIWLVFODPSHGLQ
DQD[LDOGLUHFWLRQZKHQOHDYLQJWKHZRUNV
ATTENTION
The transport securing device on the pump shaft should only be removed
immediately before installation or connecting up the pump.
0563-B
Installation and Operating Instructions
13
0562-0008
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
7
3
4
7
8
9
2
1
LOCTITE 243
5
4
4
6
)LJXUH5HPRYDORIWKHWUDQVSRUWVHFXULQJGHYLFHV$)3withoutKROHVRQWKHVXFWLRQVLGH
• %HIRUHFRPPLVVLRQLQJUHPRYHVHFXULQJGHYLFH)LWLPSHOOHUZDVKHUZLWKVHFXULQJSLQDQGLPSHOOHU
VFUHZFRPSOHWHZLWKORFNZDVKHUV
$77(17,21
+ROGWKHLPSHOOHUZDVKHULQSRVLWLRQZKHQXQVFUHZLQJWKHWKUHDGHGURG
7KHLPSHOOHUVFUHZVRIWKH0PRWRUVDUHLQDGGLWLRQVHFXUHGZLWK/2&7,7(7\SH
/2&7,7(ZLOOEHVXSSOLHGLIUHTXLUHG
• ,QVHUWWKHLPSHOOHUZDVKHUVRWKDWWKHVHFXULQJSLQRIWKHZDVKHU¿WVLQWRWKHGULOOHGKROHRIWKHVKDIW
)DVWHQWKHVRFNHWKHDGVFUHZWRJHWKHUZLWKWKHORFNZDVKHUV
(QVXUHWKDWWKH¿WWLQJSRVLWLRQDQGWLJKWHQLQJWRUTXHRIWKH1RUG/RFN ® securing
ZDVKHUVLVFRUUHFWDVLQ)LJXUHDQGWDEOHIRUWLJKWHQLQJWRUTXH
0562-0009
$77(17,21
Outer side of the 2 securing washers
Inner side of the 2 securing washers
)LJXUH&RUUHFW¿WWLQJSRVLWLRQRIWKH1RUG/RFN ®VHFXULQJZDVKHUV
Tightening torque for ABS stainless steel screws A4-70:
Thread
7LJKWHQLQJWRUTXH
M6
M8
M10
M12
M16
M20
M24
1P
1P
1P
1P
1P
1P
1P
0563-B
14
Installation and Operating Instructions
0562-0010
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
2
3
4
5
1
)LJXUH5HPRYDORIWKHWUDQVSRUWVHFXULQJGHYLFHV$)3withKROHVRQVXFWLRQVLGH
• %HIRUHFRPPLVVLRQLQJUHPRYHWKHWUDQVSRUWVHFXULQJGHYLFHV
$77(17,21
3.2.3
$IWHU¿WWLQJRIWKHLPSHOOHUZDVKHUFKHFNWKDWWKHLPSHOOHUFDQEHWXUQHGE\KDQG
Transport securing device for submersible pump shafts AFL/VUP
127(
'RHVQRWDSSO\WRDOOPRGHOV
,QRUGHUWRDYRLGGDPDJHWRWKHSXPSVKDIWRUEHDULQJVGXULQJKRUL]RQWDOWUDQVSRUWWKHVKDIWLVFODPSHGLQDQ
D[LDOGLUHFWLRQZKHQOHDYLQJWKHZRUNV
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
The transport securing device on the motor shaft should only be removed
immediately prior to installation or connecting up to the pump.
0562-0011
ATTENTION
1
)LJXUH5HPRYDORIWKHWUDQVSRUWGHYLFHVRQ983DQG$)/SXPSV
• 5HPRYHWKHWUDQVSRUWVHFXULQJGHYLFH
0563-B
Installation and Operating Instructions
15
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
3.3
Storage of the units
$77(17,21
7KH$%6SURGXFWVPXVWEHSURWHFWHGIURPZHDWKHULQÀXHQFHVVXFKDV89IURP
direct sunlight, high humidity, aggressive dust emissions, mechanical damage,
frost etc. The ABS original packaging with the relevant transport securing devices
ZKHUHXVHGHQVXUHVRSWLPXPSURWHFWLRQRIWKHXQLW,IWKHXQLWVDUHH[SRVHGWR
WHPSHUDWXUHVXQGHU&)FKHFNWKDWWKHUHLVQRZDWHULQWKHK\GUDXOLFVFRROLQJ
system, or other spaces. In the case of heavy frosts, the units and cable should not
be moved if possible. When storing under extreme conditions, e.g. in tropical or
desert conditions suitable additional protective steps should be taken. We would be
glad to advise you further
NOTE
ABS units do not generally require any particular maintenance during storage. After
ORQJVWRUDJHSHULRGVDIWHUDSSUR[RQH\HDUWKHWUDQVSRUWDWLRQORFNLQJGHYLFHRQ
WKHPRWRUVKDIWQRWZLWKDOOYHUVLRQVVKRXOGEHGLVDVVHPEOHG%\URWDWLQJWKHVKDIW
several times by hand, new lubricating oil or, depending on the version, a small
DPRXQWRIFRRODQWZKLFKDOVRVHUYHVWRFRRORUOXEULFDWHWKHPHFKDQLFDOVHDOVLV
applied to the sealing surfaces, thus ensuring perfect operation of the mechanical
seals. The bearings supporting the motor shaft are maintenance-free.
,QWKHFDVHRIH[WUHPHDPELHQWWHPSHUDWXUHVEHORZ&)GXULQJWUDQVSRUWDWLRQVWRUDJHRUORQJHURXWRI
VHUYLFHSHULRGVWKHFRRODQWPXVWEHGUDLQHGWRSUHYHQWGDPDJHWRWKHXQLW,QVXFKFDVHVSOHDVHFRQWDFW\RXU
$%6GHDOHU
0563-B
16
Installation and Operating Instructions
Product description
4.1
Structural design
0562-0015
4
1
1
3
4
6
5
4
8
10
5
7
13
16
11
7
11
12
9
12
15
17
13
15
16
18
24
14
19
17
14
26
22
22
26
20
23
21
25
)LJXUH$)30(
28
27 29
)LJXUH$)30(
1
0562-0014
25
0562-0016
24
0562-0013
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
1
3
3
4
6
4
6
5
11
7
12
5
11
7
12
13
15
17
19
16
14
18
32
33
34
30
13
15
19
16
18
32
33
31
17
14
30
)LJXUH$)/0(
)LJXUH9830(
0563-B
Installation and Operating Instructions
17
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
Legend
/LIWLQJKRRS6WDQGDUG
(\HEROWV2SWLRQ
&DEOHLQOHW
&RQQHFWLRQFKDPEHU
&DEOHJODQG
6HDOPRQLWRULQJ',FRQQHFWLRQFKDPEHURSWLRQ
7HPSHUDWXUHPRQLWRULQJXSSHUEHDULQJRSWLRQ
)LOOLQJDQGYHQWLQJVFUHZ
&RROLQJMDFNHW
&RROLQJOLTXLG
6WDWRU
5RWRUVKDIW
7HPSHUDWXUHPRQLWRULQJORZHUEHDULQJ2SWLRQ
0HFKDQLFDOVHDOPHGLXPVLGH
6HDOPRQLWRULQJ',VHSDUDWLRQFKDPEHU
6HSDUDWLRQFKDPEHU
0HFKDQLFDOVHDOPRWRUVLGH
4.2
5HOHDVHVFUHZIRUFRROLQJPHGLXP
3OXJVFUHZVHSDUDWLRQFKDPEHU
&RQWUDEORFN&%LPSHOOHU
&RQWUDEORFN&%ERWWRPSODWH
5HOHDVHVFUHZKRUL]RQWDOGU\LQVWDOODWLRQ
$GMXVWLQJVFUHZIRUERWWRPSODWH
&RQQHFWLRQIRUSUHVVXUHPRQLWRULQJYHQWLQJ
'LVFKDUJHRXWOHW
9ROXWH
,PSHOOHUFORVHGPXOWLFKDQQHOYHUVLRQ
:HDUULQJLQWKHYROXWH
:HDUULQJRQWKHLPSHOOHURSWLRQ
%HOOPRXWK
:HDUULQJQRWIRUDOOYHUVLRQV
*XLGHULQJ
3URSHOOHU983LPSHOOHU$)/
$GMXVWLQJVFUHZIRUJDSEHWZHHQLPSHOOHUDQGZDOO$)/
Motor monitoring system
Motor equipment:
Motors
ME4/ME5/ME6
Monitoring
Stator
6HDOPRQLWRU
%HDULQJWHPSHUDWXUH
8SSHUORZHU
standard
Ex
FM
%LPHWDOOLF
Ɣ
Ɣ
Ɣ
7KHUPLVWRUV37&
ż
ż
ż
PT 100
ż
-
-
6HSDUDWLRQFKDPEHU
Ɣ
ż
Ɣ
0RWRUFKDPEHU
żƔRQO\0(
Ɣ
żƔRQO\0(
&RQQHFWLRQFKDPEHU
żƔRQO\0(
żƔRQO\0(
żƔRQO\0(
%LPHWDOOLF
żƔRQO\0(
żƔRQO\0(
żƔRQO\0(
7KHUPLVWRUV37&
ż
ż
ż
PT 100
ż
ż
ż
Ɣ 6WDQGDUGż 2SWLRQ QRWSRVVLEOH
4.2.1
Temperature monitoring of the stator
7KHUPDOOLPLWHUVSURWHFWWKHVWDWRUIURPRYHUKHDWLQJLQWKHFDVHRIDV\PPHWULFSKDVHORDGLQJRUYROWDJH
FRQWLQXRXVGU\UXQQLQJRUH[FHVVLYHWHPSHUDWXUHVLQWKHPHGLXPLWVHOI
7KHVWDWRULVHTXLSSHGZLWKWKUHHELPHWDOOLFWKHUPDOOLPLWHUVZKLFKDUHFRQQHFWHGLQVHULHV
$GGLWLRQDOO\LWLVSRVVLEOHWR¿WWHPSHUDWXUHGHSHQGHQWUHVLVWRUV37QRWIRU([ZLWKOLQHDUFKDUDFWHULVWLFV
4.2.2
DI-Electrode
7KH',HOHFWURGHVFDUU\RXWWKHVHDOPRQLWRULQJIXQFWLRQDQGVLJQDOWKHLQJUHVVRIPRLVWXUHLQWRWKHPRWRUE\
PHDQVRIDVSHFLDOHOHFWURQLFGHYLFH
6HHDOVRVHFWLRQ
0563-B
18
Installation and Operating Instructions
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
$77(17,21
7KHUPLVWRUVRU37GHYLFHVPXVWQHYHUEHGLUHFWO\FRQQHFWHGLQWRWKHFRQWURO
or power system. They must always be connected to a suitable evaluation device.
6ZLWFKRIIWHPSHUDWXUHRIWKHWKHUPDOVHQVRUV¿WWHGWRVWDQGDUGPRWRUVRI,QVXODWLRQ
&ODVV) &)7KHWHPSHUDWXUHOLPLWLQJVZLWFKHVPD\RQO\EHRSHUDWHGDV
VSHFL¿HGE\WKHPDQXIDFWXUHU6HHWDEOHEHORZ
2SHUDWLQJYROWDJH...AC/...DC
...500 V ~/...101 V=
5DWHGYROWDJHAC
250 V
5DWHGFXUUHQWAC cos ij = 1,0
2.5 A
5DWHGFXUUHQWAC cos ij = 0,6
1.6 A
PD[VZLWFKLQJFXUUHQWDWIN
5.0 A
$77(17,21
4.2.3
7KHPD[LPXPVZLWFKLQJDELOLW\RIWKHWKHUPDOVHQVRUVLV$WKHUDWHGYROWDJH9
Explosion-proof motors which are connected to static frequency inverters must be
¿WWHGZLWKWKHUPLVWRUV$FWLYDWLRQPXVWEHE\PHDQVRIDWKHUPLVWRUSURWHFWLYHUHOD\
GHYLFHZLWK37%$SSURYDOQXPEHU
Temperature monitoring of the bearings (Option ME4/ME5)
,IEHDULQJWHPSHUDWXUHPRQLWRULQJLVVXSSOLHGWKHVWDQGDUGYHUVLRQVRIWKHSXPSSRVVHVVDELPHWDOOLFWKHUPDO
OLPLWHUZKLFKRSHQVDWDSUHVHWWHPSHUDWXUHDQGLV¿WWHGLQWRWKHEHDULQJEORFN7KLVDOORZVVZLWFKLQJRIIRIWKH
PRWRUWRWDNHSODFHLQSOHQW\RIWLPHHJZKHUHH[FHVVLYHEHDULQJWHPSHUDWXUHGXHWRZHDURFFXUV
Switching temperature of motors of insulation class F :
• 8SSHUEHDULQJ
• ORZHUEHDULQJ
&)
&)
$VDQDOWHUQDWLYHWHPSHUDWXUHGHSHQGHQWUHVLVWRUVWKHUPLVWRUV37&ZLWKQRQOLQHDUFKDUDFWHULVWLFVRU37
HOHPHQWVZLWKOLQHDUFKDUDFWHULVWLFVFDQEH¿WWHG
0563-B
Installation and Operating Instructions
19
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
4.2.4
Temperature indication
0562-0017
$FRQWLQXRXVLQGLFDWLRQRIWKHWHPSHUDWXUHLQWKHVWDWRUDQGWKHEHDULQJVLVQRWSRVVLEOHXVLQJELPHWDOOLFWKHUPDO
OLPLWHUVRUWKHUPLVWRUV)RUWKLVDSSOLFDWLRQLWLVQHFHVVDU\WR¿WWKHUPDOVHQVRUVRIWKHW\SH37ZLWKOLQHDU
FKDUDFWHULVWLFVLQWRWKHVWDWRUDQGEHDULQJEORFNV7KLVW\SHRIUHVLVWRUKDVDOLQHDUFKDUDFWHULVWLFLHWKH
UHVLVWDQFHULVHLVSURSRUWLRQDOWRWKHWHPSHUDWXUHULVH
Resistance
$SSOLFDWLRQ
2SWLRQ
)XQFWLRQ
7HPSHUDWXUHVZLWFKXVLQJWKH
ELPHWDOOLFSULQFLSOHZKLFKRSHQV
DWDUDWHGWHPSHUDWXUH
6ZLWFKLQJ
7DNLQJFDUHQRWWRH[FHHGWKH
DOORZDEOHVZLWFKLQJFXUUHQW
WKHVHFDQEH¿WWHGGLUHFWO\LQWR
WKHFRQWUROFLUFXLW
Temperature
0562-0018
)LJXUH&XUYHVKRZLQJSULQFLSOHRIRSHUDWLRQRIELPHWDOOLFWHPSHUDWXUHOLPLWHU
Resistance
$SSOLFDWLRQ
2SWLRQ
)XQFWLRQ
7HPSHUDWXUHGHSHQGHQW
UHVLVWDQFHQRVZLWFKFXUYHZLWK
VWHSZLVHEHKDYLRXU
6ZLWFKLQJ
&DQQRWEHLQVWDOOHGGLUHFWLQWR
WKHFRQWUROFLUFXLW(YDOXDWLRQRI
WKHVLJQDOPXVWEHFDUULHGRXWE\
VXLWDEOHHOHFWURQLFHTXLSPHQW
Temperature
0562-0019
)LJXUH&XUYHVKRZLQJSULQFLSOHRIRSHUDWLRQRIWKHUPLVWRU
Resistance
Temperature
$SSOLFDWLRQ
2SWLRQQRWIRU([
)XQFWLRQ
)XQFWLRQWHPSHUDWXUHGHSHQGHQW
UHVLVWDQFHQRVZLWFK7KH
OLQHDUFXUYHDOORZVFRQWLQXRXV
PHDVXUHPHQWDQGLQGLFDWLRQRI
WKHWHPSHUDWXUH
6ZLWFKLQJ
&DQQRWEHLQVWDOOHGGLUHFWLQWR
WKHFRQWUROFLUFXLW(YDOXDWLRQRI
WKHVLJQDOPXVWEHFDUULHGRXWE\
VXLWDEOHHOHFWURQLFHTXLSPHQW
)LJXUH&XUYHVKRZLQJSULQFLSOHRIRSHUDWLRQRI37
0563-B
20
Installation and Operating Instructions
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
4.3
Operation with frequency inverters
7KHVWDWRUGHVLJQDQGWKHLQVXODWLRQJUDGHRIWKHPRWRUVIURP$%6PHDQVWKDWWKH\VXLWDEOHIRUXVDJHZLWKIUH
TXHQF\LQYHUWHUV,WLVKRZHYHUHVVHQWLDOWKDWWKHIROORZLQJFRQGLWLRQVDUHPHWZKHQWKHPRWRUVDUHXVHGZLWK
IUHTXHQF\LQYHUWHUV
• 7KHJXLGHOLQHVIRU(0&HOHFWURPDJQHWLFFRPSDWLELOLW\DUHFRPSOLHGZLWK
• ([SORVLRQSURRIPRWRUVPXVWEHHTXLSSHGZLWKWKHUPLVWRUV37&WHPSHUDWXUHVHQVRUV
• 0DFKLQHVGHVLJQDWHGDV([PDFKLQHVPD\QHYHUZLWKRXWH[FHSWLRQEHRSHUDWHGXVLQJDPDLQVIUHTXHQF\
WKDWLVJUHDWHUWKDQWKHPD[LPXPRIRU+]DVLQGLFDWHGRQWKHW\SHSODWH
• 0DFKLQHVWKDWDUHQRWGHVLJQDWHGDV([PDFKLQHVPD\RQO\EHRSHUDWHGXVLQJWKHPDLQVIUHTXHQF\LQGLFDWHG
RQWKHW\SHSODWH*UHDWHUIUHTXHQFLHVFDQEHXVHGEXWRQO\DIWHUFRQVXOWLQJZLWKDQGUHFHLYLQJSHUPLVVLRQ
IURPWKH$%6PDQXIDFWXULQJSODQW
• )RURSHUDWLRQRIH[PRWRUVRQIUHTXHQF\LQYHUWHUVVSHFLDOUHTXLUHPHQWVLQUHODWLRQWRWKHWULSSLQJWLPHVRIWKH
WKHUPRFRQWUROHOHPHQWVPXVWEHREVHUYHG
• 7KHORZHVWIUHTXHQF\PXVWEHVHWVRWKDWWKHPLQLPXPÀXLGYHORFLW\RIPVLVSUHVHQWLQWKHYROXWH
• 7KHPD[LPXPIUHTXHQF\PXVWEHVHWVRWKHUDWHGSRZHURIWKHPRWRULVQRWH[FHHGHG
0562-0012
0RGHUQIUHTXHQF\LQYHUWHUVDUHXVLQJKLJKHUZDYHIUHTXHQFLHVDQGDVWHHSHUULVHRQWKHÀDQNVRIWKHYROWDJH
ZDYH7KLVPHDQVWKDWPRWRUVORVVHVDQGPRWRUQRLVHLVUHGXFHG8QIRUWXQDWHO\WKHVHLQYHUWHURXWSXWVLJQDOV
FDXVHKLJKHUYROWDJHVSLNHVLQWKHVWDWRU([SHULHQFHKDVVKRZQWKDWGHSHQGLQJRQUDWHGYROWDJHDQGWKH
OHQJWKRIWKHFDEOHEHWZHHQWKHLQYHUWHUDQGWKHPRWRUWKHVHYROWDJHVSLNHVFDQDGYHUVHO\DIIHFWWKHOLIHRIWKH
PRWRU,QRUGHUWRDYRLGWKLVLQYHUWHUVRIWKLVW\SHPXVWHTXLSSHGZLWKVLQXV¿OWHUVZKHQXVHGLQWKHFULWLFDO]RQH
VHH¿J7KHVLQXV¿OWHUFKRVHQPXVWEHVXLWDEOHIRUWKHLQYHUWHUZLWKUHJDUGWRUDWHGYROWDJHLQYHUWHUZDYH
IUHTXHQF\UDWHGFXUUHQWRIWKHLQYHUWHUDQGPD[LPXPLQYHUWHURXWSXWIUHTXHQF\
UN[V]
660
critical area
600
460
400
380
non critical area
230
10
50
100
150 L[m]
L = total length (from frequency inverter to motor)
)LJXUH&ULWLFDOQRQFULWLFDODUHD
0563-B
Installation and Operating Instructions
21
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
5
Installation
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
5.1
Installation of the AFP submersible pumps
5.1.1
Installation options for the AFP submersible pumps
7KHUHDUHWKUHHPDLQLQVWDOODWLRQRSWLRQVIRUWKHVXEPHUVLEOHSXPSV
:HWLQVWDOODWLRQYHUWLFDOZLWK$%6DXWRPDWLFFRXSOLQJV\VWHP
'U\LQVWDOODWLRQZLWKJURXQGVXSSRUWULQJZLWKFORVHGFRROLQJV\VWHP
'U\LQVWDOODWLRQKRUL]RQWDOZLWKFORVHGFRROLQJV\VWHP
NOTE
5.2
The dimensional sheets and foundation plans for each type of installation are
VXSSOLHGHLWKHUZLWKWKHSODQQLQJGRFXPHQWVRU\RXURUGHUFRQ¿UPDWLRQ
Installation examples
4
2 3
5
6
1
7
10
9
0562-0020
1.
2.
3.
8
13
11
12
15
14
18
17
16
16
)LJXUH:HWLQVWDOODWLRQYHUWLFDOZLWK$%6DXWRPDWLFFRXSOLQJV\VWHP
Legend
9HQWLQJ
9DOYHFKDPEHU
6KXWRIIYDOYH
2XWÀRZOLQH
1RQUHWXUQYDOYH
)LWWLQJIRUYDOYHUHPRYDO
&DEOHGXFW
%UDFNHWIRUÀRDWVZLWFKHV
&ROOHFWLRQVXPS
*XLGHWXEH
'LVFKDUJHOLQH
,QÀRZFKDPEHUZLWKLPSDFWZDOO
,QÀRZOLQH
$%6VXEPHUVLEOHVHZDJHSXPS
$XWRPDWLFOHYHOFRQWURO
&RQFUHWHEHQFKLQJ
3HGHVWDO
%UDFNHW
0563-B
22
Installation and Operating Instructions
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
7KHSHGHVWDODQGJXLGHWXEHIRUWKHVXEPHUVLEOHSXPSPXVWEH¿WWHGRQVLWHEHIRUH
installation of the pump. On request, we can send you detailed installation and
IRXQGDWLRQGUDZLQJV7KHVSHFL¿HGFRQFUHWHTXDOLW\PLQ%PXVWEHXVHG
11
9
8
7
0562-0021
127(
1
20
4
13
3
5
12
18
15
14
19
16
6
16 21
3
)LJXUH,QVWDOODWLRQLQDGU\VXPSZLWKJURXQGVXSSRUWULQJZLWKFORVHGFRROLQJV\VWHP
Legend
9HQWLQJ
9DOYHFKDPEHU
2XWÀRZOLQH
1RQUHWXUQYDOYH
)LWWLQJIRUUHPRYDOYDOYHV
&DEOHGXFW
+ROGHUIRUÀRDWVZLWFKHV
3XPSVXPS
'LVFKDUJHOLQH
NOTE
,QÀRZFKDPEHUZLWKLPSDFWZDOO
,QÀRZOLQH
$%6VXEPHUVLEOHSXPS
$XWRPDWLFOHYHOFRQWURO
&RQFUHWHEHQFKLQJDIWHULQVWDOODWLRQRIVXFWLRQSLSH
)OH[LEOHSLSHFRQQHFWRU
*URXQGVXSSRUWULQJ
&ROOHFWLRQVXPS
6XFWLRQOLQH
Any support frame needed for the submersible pump should be erected on site
EHIRUHWKHSXPSLWVHOILVLQVWDOOHG7KHVSHFL¿HGFRQFUHWHTXDOLW\PLQ%PXVWEH
used.
0563-B
Installation and Operating Instructions
23
9
4/11
7
8
0562-0022
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
1
20
13
3
5
12
23
15
24
14
16
25
6
3
16 21
)LJXUH+RUL]RQWDOGU\LQVWDOODWLRQZLWKFORVHGFRROLQJV\VWHP
Legend
9HQWLQJ
6KXWRIIYDOYH
2XWÀRZOLQH
1RQUHWXUQYDOYH
)LWWLQJIRUUHPRYDOYDOYHV
&DEOHGXFW
+ROGHUIRUÀRDWVZLWFKHV
3XPSVXPS
'LVFKDUJHOLQH
,QÀRZFKDPEHUZLWKLPSDFWZDOO
NOTE
,QÀRZOLQH
$%6VXEPHUVLEOHSXPS
$XWRPDWLFOHYHOFRQWURO
&RQFUHWHEHQFKLQJDIWHULQVWDOODWLRQRIVXFWLRQSLSH
&ROOHFWLRQVXPS
6XFWLRQOLQH
&RPSHQVDWLRQSLHFH
'LIIXVHU
+HDGVXSSRUWYROXWHVXSSRUW
Any support frame needed for the submersible pump should be erected on site
EHIRUHWKHSXPSLWVHOILVLQVWDOOHG7KHVSHFL¿HGFRQFUHWHTXDOLW\PLQ%PXVWEH
used.
0563-B
24
Installation and Operating Instructions
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
5.2.1
m
Wet installation of the AFP submersible pump
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
$77(17,21
6XEPHUVLEOHSXPSVVKRXOGEHLQVWDOOHGLQDFFRUGDQFHZLWK)LJXUH
• )LWDKRLVWWRWKHVXEPHUVLEOHSXPS
• 7KH$%6VXEPHUVLEOHSXPSLVVXVSHQGHGRQWKHJXLGHWXEHE\PHDQVRIWKHSHGHVWDOEUDFNHWRQ
WKHSUHVVXUHFRQQHFWLRQDQGFDUHIXOO\ORZHUHGYHUWLFDOO\RUDWDVOLJKWLQFOLQDWLRQPD[,WFRXSOHV
DXWRPDWLFDOO\DWWKHSHGHVWDODQGVHDOVWKHSUHVVXUHFRQQHFWLRQDWWKHSHGHVWDOOHDNWLJKWE\PHDQVRILWVRZQ
ZHLJKWDQGDVHDO
0562-0024
0562-0023
• 0DNHHOHFWULFDOFRQQHFWLRQDVGHVFULEHGLQVHFWLRQ
A
0°- 3°
0562-0025
)LJXUH5HWDLQLQJEUDFNHWDVVHPEO\Ä+'SHGHVWDO³
DVVHPEOHGDWWKHIDFWRU\
B
)LJXUH/RZHULQJWKHVXEPHUVLEOHSXPS
$77(17,21
)LJXUH5HWDLQLQJEUDFNHWDVVHPEO\SHGHVWDO0(
7KHOLIWLQJKRRSLVDVVHPEOHGDWWKHIDFWRU\RQO\0(IRUWKHYHUVLRQ$ZLWKWKH´+'
SHGHVWDO´6HH)LJXUHDQG)LJXUH,IWKHSHGHVWDOLVXVHGLQWKHÄOLJKWYHUVLRQ³
%VHH)LJXUHDQG)LJXUHWKHOLIWLQJKRRSPXVWEHURWDWHGDVVKRZQLQ)LJXUH
E\7LJKWHQLQJWRUTXHRIWKHVFUHZV1P
0563-B
Installation and Operating Instructions
25
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
5.2.2
Installation of the AFP submersible pump in a dry sump
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
5.3
Fitting the pedestal
5.3.1
Pedestal for DN 100 to 200 (light version), inserting the seal
• )LWDKRLVWWRWKHVXEPHUVLEOHSXPS
• :LWKWKHDLGRIWKHKRLVWSODFHWKHVXEPHUVLEOHSXPSFDUHIXOO\LQWRWKHSUHSDUHGPRXQWLQJIUDPHDQGIDVWHQ
• )LWWKHVXFWLRQDQGGLVFKDUJHSRUWVWRWKHYROXWH
• ,IUHTXLUHG¿WWKHYHQWOLQHWRWKHYROXWH
• 2SHQWKHJDWHYDOYHVRQWKHVXFWLRQDQGGLVFKDUJHVLGH
7KHVHDOPXVWEHLQVHUWHGLQWRWKHSHGHVWDOEUDFNHW7KHODUJHURXWHU
GLDPHWHURIWKHVHDOPXVWSRLQWLQGLUHFWLRQRIWKHGLVFKDUJHÀDQJHRIWKHSXPS
0562-0026
$77(17,21
1
3
2
)LJXUH3HGHVWDOOLJKWYHUVLRQRQO\0('1
Legend
%UDFNHWLV¿WWHGWRWKHSXPS
2 Seal
3HGHVWDO
0563-B
26
Installation and Operating Instructions
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
m
+'SHGHVWDO¿WWLQJRI2ULQJDQGJXLGHSLHFH
&DUHHQVXUHWKDWDGKHVLYHGRHVQRWFRPHLQWRFRQWDFWZLWKVNLQRUH\HV:HDUJRJJOHDQGJORYHV
7KHJURRYHRIWKHJXLGHSLHFHDQG2ULQJPXVWEHFOHDQDQGIUHHRIJUHDVH7KHLQVWDQWDGKHVLYH/2&7,7(
W\SHVXSSOLHGZLWKWKHXQLWLVVSUHDGHYHQO\RQWKHEDVHRIWKHJURRYHLQWKHEUDFNHWDQGWKH2ULQJ
LQVHUWHGLPPHGLDWHO\
127(
7KHKDUGHQLQJWLPHRIWKHDGKHVLYHLVRQO\DERXWVHFRQGV
0562-0027
7KHJXLGHSLHFHPXVWEHVFUHZHGRQDVVKRZQLQWKHGUDZLQJ)DVWHQWKHJXLGHSLHFHZLWKWKHWZR
0VFUHZV7LJKWHQWKHVFUHZVZLWKDWRUTXHRI1P
1
2
3
4
LOCTITE 406
5
+'3HGHVWDO'1
Legend
%UDFNHWLV¿WWHGWRWKHSXPS
6FUHZVRII
*XLGHSLHFH
2ULQJ
3HGHVWDO
0563-B
Installation and Operating Instructions
27
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
5.4
Installation of the AFL and VUP submersible pumps
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
5.4.1
Types of installation of the AFL and VUP submersible pumps
7KHUHDUHWZRPDLQW\SHVRILQVWDOODWLRQSRVVLEOHZLWKWKH$)/983VXEPHUVLEOHSXPSV
1. Installation in a steel discharge pipe in accordance with )LJXUH
2. Installation in a concrete sump in accordance with )LJXUH
7KHLQÀRZWRWKHVXPSIRUAFL pumpsPXVWEH¿WWHGZLWKDVFUHHQ7KHPD[LPXPEDUVSDFLQJGHSHQGVRQWKH
W\SHRIK\GUDXOLFV¿WWHGWRWKHSXPSDQGFDQEHREWDLQHGIURPWKHWDEOHEHORZ
Type of hydraulics
Clean water
Runoff water, river water, used water, rain water,
pre-screened liquid, recirculation
%DUVSDFLQJLQPP
%DUZLGWKLQPP
AFL 0800
AFL 1200
AFL 0700
,IODUJHUEDUVSDFLQJVDUHUHTXLUHGSOHDVHFRQWDFW$%6
7KHLQÀRZWRWKHVXPSIRUVUP pumpsPXVWEH¿WWHGZLWKDVFUHHQ7KHPD[LPXPEDUVSDFLQJGHSHQGVRQWKH
W\SHRIK\GUDXOLFV¿WWHGWRWKHSXPSDQGFDQEHREWDLQHGIURPWKHWDEOHEHORZ
Type of hydraulics
Clean water
Runoff water, river water,
used water, rain water
pre-screened liquid,
recirculation
%DUVSDFLQJLQPP
%DUVSDFLQJLQPP
%DUVSDFLQJLQPP
VUP 0400
VUP 0500
VUP 0600
VUP 0800
VUP 1000
VUP 1200
,IODUJHUEDUVSDFLQJVDUHUHTXLUHGSOHDVHFRQWDFW$%6
ATTENTION
When setting the switching off level the minimum cover as given in the installation
documents must be adhered to.
0563-B
28
Installation and Operating Instructions
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
7
1
0562-0029
Installations examples with AFL and VUP submersible pumps
0562-0028
5.4.2
8
7
8
1
2
2
4
4
6
6
5
5
)LJXUH983$)/LQDVWHHOGLVFKDUJHSLSH
)LJXUH983$)/LQDFRQFUHWHVXPS
Legend
7DQNFRYHU
'LVFKDUJHSLSHULVHUSLSH
&RQFUHWHVXPS
$)/983VXEPHUVLEOHSXPS
&RXSOLQJULQJ
0LQLPXPZDWHUOHYHOVHHLQVWDOODWLRQGUDZLQJV
&RQQHFWLRQFDEOH
&DEOHVXSSRUWIRU¿[LQJWKHSRZHUFDEOH
0563-B
Installation and Operating Instructions
29
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
5.4.3
Installation of the AFL and VUP submersible pumps
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
ATTENTION
The power cables should be handled carefully during installation and removal of the
pumps in order to avoid damage to the insulation.
7KHFRXSOLQJULQJUHTXLUHGIRULQVWDOODWLRQRIWKH$)/0(9830(VXEPHUVLEOHSXPSPXVWDOUHDG\EHLQVWDOOHG
DVVKRZQLQ)LJXUHDQG%HIRUHLQVWDOODWLRQRIWKHSXPSDVXLWDEOHVXSSRUWKRRNIRUWKHFKDLQDVZHOODV
DQRSHQLQJDQGVXVSHQVLRQFDEOHVRFNIRUWKHFDEOHPXVWEHSURYLGHGLQWKHVXPSRUULVHUSLSH
127(
,QWKHFDVHRI$)/983VXEPHUVLEOHSXPSVZLWKJHDUER[WKHVXEPHUVLEOHPRWRUDQG
hydraulics mounted to the gearbox are supplied separately.
%HIRUHRUGXULQJWKHLQVWDOODWLRQWKHPRWRUFRQQHFWLRQFDEOHVVKRXOGEH¿WWHGRQVLWHZLWKVXLWDEOHVWUDLQUHOLHI
HJFDEOHVRFNV3DUWLFXODUFDUHVKRXOGEHWDNHQWKDWWKHFDEOHLQVXODWLRQLVQRWFUXVKHGRUGDPDJHGE\WKH
ZHLJKWRIWKHKDQJLQJFDEOHHVSHFLDOO\LQWKHDUHDRIWKHFDEOHLQOHW
ATTENTION
5.4.4
When raising the submersible pump out of the concrete sump or the steel discharge
pipe with the hoist ensure that the connection cables are lifted out simultaneously as
the pump itself is being raised.
Lowering of the AFL and VUP submersible pump into the coupling ring
ATTENTION
Before lowering the pump a direction of rotation check should be carried out, see
VHFWLRQ
• 'UDZWKHFDEOHKRVHRYHUWKHHQGRIWKHFRQQHFWLRQFDEOH
$77(17,21
7KHVWHHOULVHUSLSHRUFRQFUHWHVXPSPXVWEHFOHDQHGWKRURXJKO\EXLOGHUµVUXEEOH
HWF%HIRUH¿WWLQJWKHSXPSLQWRDVXPSRULQWRDVWHHOGLVFKDUJHSLSHFDUHVKRXOG
be taken that any paint remnants are completely removed from the conical surfaces
on the pumps or on the coupling ring. These conical surfaces must then be greased.
7RRSWLPLVHWKHLQÀRZDQGWRUHGXFHWKHQRLVHOHYHOLWLVLPSRUWDQWWKDWRQHSDLURI
¿QVRIWKHVXFWLRQSLSHDUHLQOLQHZLWKWKHPDLQÀRZGLUHFWLRQRIWKHLQÀRZFKDPEHU
7KLVPXVWEHREVHUYHGZKHQ¿WWLQJWKHSXPSLQWRDVXPSRULQWRDVWHHOGLVFKDUJH
pipe.
• &DUHIXOO\ORZHUWKHVXEPHUVLEOHSXPSZLWKWKHDLGRIDKRLVWLQWRWKHFRXSOLQJULQJLQWKHVXPS7DNHFDUHWKDW
WKHFDEOHLVORZHUHGVLPXOWDQHRXVO\DQGFDQQRWVQDJ
• $WWDFKWKHOLIWLQJFKDLQWRWKHKRRNSURYLGHGVRWKDWLWFDQQRWVWULNHHLWKHUWKHSXPSFDEOHRUWKHVXPSZDOO
• 7HQVLRQWKHSXPSFDEOHDQGIDVWHQWRWKHKRRNSURYLGHGZLWKWKHDLGRIWKHFDEOHVRFN:KHUHDVWHHO
SUHVVXUHSLSHLVXVHGWKHFRQQHFWLRQFDEOHVKRXOGEHEURXJKWWKURXJKWKHFRQQHFWLRQFDEOHLQOHWDQGVHDOHG
RIILQDZDWHUWLJKWPDQQHU
c
7KHFRQQHFWLRQFDEOHVKRXOGRQO\EHWLJKWHQHGVXI¿FLHQWO\VRWKDWQRWHQVLRQDFWVDWWKHFDEOHLQOHWLQ
WKHKHDGRIWKHSXPS7KHFRQQHFWLRQFDEOHVKRXOGQRWVWULNHWKHFKDLQRUWKHVXPSZDOO
• ,IQHFHVVDU\WKHVWHHOULVHUSLSHLVVHDOHGRIILQDZDWHUWLJKWPDQQHU
0563-B
30
Installation and Operating Instructions
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
5.5
m
Electrical connection
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
%HIRUHFRPPLVVLRQLQJDQH[SHUWVKRXOGFKHFNWKDWRQHRIWKHQHFHVVDU\HOHFWULFDOSURWHFWLYHGHYLFHVLVDYDLO
DEOH(DUWKLQJQHXWUDOHDUWKOHDNDJHFLUFXLWEUHDNHUVHWFPXVWFRPSO\ZLWKWKHUHJXODWLRQVRIWKHORFDOHOHFWULF
LW\VXSSO\DXWKRULW\DQGDTXDOL¿HGSHUVRQVKRXOGFKHFNWKDWWKHVHDUHLQSHUIHFWRUGHU
$77(17,21
c
7KHSRZHUVXSSO\V\VWHPRQVLWHPXVWFRPSO\ZLWK9'(RURWKHUORFDOUHJXODWLRQV
with regard to cross-sectional area and maximum voltage drop. The voltage stated on
the nameplate of the pump must correspond to that of the mains.
7KHLQFRPLQJSRZHUVXSSO\DVZHOODVWKHFRQQHFWLRQRIWKHSXPSLWVHOIWRWKHWHUPLQDOVRQWKHFRQWURO
SDQHOPXVWFRPSO\ZLWKWKHFLUFXLWGLDJUDPRIWKHFRQWUROSDQHODVZHOODVWKHPRWRUFRQQHFWLRQ
GLDJUDPVDQGPXVWEHFDUULHGRXWE\DTXDOL¿HGSHUVRQ
7KHSRZHUVXSSO\FDEOHPXVWEHSURWHFWHGE\DQDGHTXDWHO\GLPHQVLRQHGVORZEORZIXVHFRUUHVSRQGLQJWRWKH
UDWHGSRZHURIWKHSXPS
ATTTENTION
Cable 1
Di
Cable 1
PE
U1
Di
PE
U1
U2
U1
V2
V1
W2
W1
M3 ~
V1
W1
0562-0031
Standard connection diagrams, mains voltage 380 - 420 V at 50 Hz/460 V at 60 Hz
0562-0030
5.5.1
The unit should only be operated with the overload relay and thermal sensors/limiters
connected.
U2
U1
V2
V1
W2
M3 ~
V1
W1
W1
PE
W2
U2
PE
V2
W2
Cable 2
U2
Cable 3
V2
PE
F0
F0
F1
F1
Cable 2
Di
)LJXUH7ZRSRZHUFDEOHVHDFKZLWKLQWHJUDWHGFRQWURO
OHDGV
)LJXUH7ZRSRZHUFDEOHVDQGRQHFRQWUROFDEOH
0563-B
Installation and Operating Instructions
31
Cable 3
PE
V2
V1
W2
M3 ~
10
V1
11
winding
12
upper bearing
13
lower bearing
W1
W1
PE
PTC
40
41
42
43
44
45
W2
20
21
22
U2
V2
DI connection chamber
DI motor chamber
DI oil chamber
temperature measurement
U1
switch off
U2
PE X
U1
switch off
Cable 1
0562-0032
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
PT 100
30
31
34
35
36
37
(X) cable core marking control cable
Cable 2
)LJXUH6SHFLDOYHUVLRQVWZRSRZHUFDEOHVDQGRQHFRQWUROFDEOHIRURSWLRQDOPRWRUPRQLWRULQJIHDWXUHV
ATTENTION
The cable leads are routed out of the motor. No switching takes place in the motor!
$Q\VZLWFKLQJUHTXLUHGXVHRIEULGJHVPXVWEHFDUULHGRXWLQWKHFRQWUROSDQHO
NOTE
Information on the type of starting can be obtained from the nameplate of the pump.
5.5.2
Lead designations
1RUWK$PHULFD
L2
L3
-RLQ
1
2
3
1
U1
4
U2
6
0562-0033
Direct starting in star
L1
5
W2 V2
$%6*HUPDQ\
U1
V1
W1
89:
3
V1
W1
2
L2
L3
-
1RUWK$PHULFD
-
$%6*HUPDQ\
8:
98
:9
-
6
W2
W1
3
5 V2
0562-0034
Direct starting in delta
L1
1
U1
U2
4
V1 2
0563-B
32
Installation and Operating Instructions
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
5.5.3
Checking direction of rotation
m
m
:KHQFKHFNLQJWKHGLUHFWLRQRIURWDWLRQWKHVXEPHUVLEOHSXPSVKRXOGEHVHFXUHGLQVXFKDPDQQHU
WKDWQRGDQJHUWRSHUVRQQHOLVFDXVHGE\WKHURWDWLQJLPSHOOHURUE\WKHUHVXOWLQJDLUÀRZ'RQRWSODFH
\RXUKDQGLQWRWKHK\GUDXOLFV\VWHP
c
m
7KHGLUHFWLRQRIURWDWLRQVKRXOGRQO\EHDOWHUHGE\DTXDOL¿HGSHUVRQ
:KHQFDUU\LQJRXWWKHGLUHFWLRQRIURWDWLRQFKHFNDVZHOODVZKHQVWDUWLQJWKHXQLWSD\DWWHQWLRQWRWKH
START REACTION.7KLVFDQEHYHU\SRZHUIXO
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
0562-0035
T R E A C TI O
ATTENTION
The start reaction is
anti clockwise
ON
AR
ST
T O R R E A C TI
ATTENTION
The direction of rotation is correct
LIWKHLPHOOHUSURSHOOHUURWDWHVLQD
clockwisePDQQHUZKHQYLHZLQJ
GRZQIURPWKHWRSRIWKHSODFHGXQLW
RO
N
:KHQWKUHHSKDVHXQLWVDUHEHLQJFRPPLVVLRQHGIRUWKH¿UVWWLPHDQGDOVRZKHQXVHGRQDQHZVLWHWKH
GLUHFWLRQRIURWDWLRQPXVWEHFDUHIXOO\FKHFNHGE\DTXDOL¿HGSHUVRQ
)LJXUH5RWRUURWDWLRQ
NOTE
If a number of pumps are connected to a single control panel then each unit must be
individually checked.
ATTENTION
The mains supply to the control panel should have a clockwise rotation. If the leads
are connected in accordance with the circuit diagram and lead designations, the
direction of rotation will be correct.
5.5.4
m
c
Changing direction of rotation
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
7KHGLUHFWLRQRIURWDWLRQVKRXOGRQO\EHDOWHUHGE\DTXDOL¿HGSHUVRQ
,IWKHGLUHFWLRQRIURWDWLRQLVLQFRUUHFWWKHQWKLVLVDOWHUHGE\FKDQJLQJRYHUWZRSKDVHVRIWKHSRZHUVXSSO\FDEOH
LQWKHFRQWUROSDQHO7KHGLUHFWLRQRIURWDWLRQVKRXOGWKHQEHUHFKHFNHG
NOTE
The direction of rotation measuring device monitors the direction of rotation of the
mains supply or that of an emergency generator.
0563-B
Installation and Operating Instructions
33
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
Connection of the control circuit leads
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
0562-0036
5.5.5
Motorüberwachung / Motor monitoring
Type:
No:
Adern Kennzeichnung Steuerkabel
Cable core marking control cable
11
Wicklung /
Winding
12
Lager oben /
Upper bearing
13
Lager unten /
Lower bearing
20
21
22
PTC
40
41
42
43
44
45
PT100
30
31
34
35
36
37
DI Anschlußraum / Connection chamber
DI Motorraum / Motor chamber Ex-DI Ölraum /
Oil chamber
DI Öl- / Überwachungsraum
DI Oil- / Separation chamber
10K22/1
10K22/2
&RPPRQOHDG
6WDWRUXSSHU
%HDULQJXSSHU
%HDULQJORZHU
',FRQQHFWLRQFKDPEHU
',0RWRUFKDPEHU
',2LOFKDPEHU
= PE (green/yellow)
42240220
10
Temperaturmessung /
Temperat. measurement
(X)
Abschalten / Switch off
Abschalten / Switch off
PE X
Control circuit leads for
submersible pumps
)LJXUH'HVLJQDWLRQRIFRQWUROFLUFXLWOHDGV
NOTE
5.5.6
The available connections can be obtained from the relevant connection diagram.
Connection of the seal monitoring unit to the control panel
7KHVXEPHUVLEOHSXPSVDUHVXSSOLHGDVVWDQGDUGZLWK',SUREHVIRUVHDOPRQLWRULQJ,QRUGHUWRLQWHJUDWHWKLV
VHDOPRQLWRULQJIXQFWLRQLQWRWKHFRQWUROSDQHORIWKHSXPSLWLVQHFHVVDU\WR¿WDQ$%6',PRGXOHDQGFRQQHFW
WKLVLQDFFRUGDQFHZLWKWKHFLUFXLWGLDJUDPVEHORZ
$77(17,21
,IWKH',VHDOPRQLWRULQJLVDFWLYDWHGWKHXQLWPXVWEHLPPHGLDWHO\WDNHQRXWRI
VHUYLFH3OHDVHFRQWDFW\RXU$%6VHUYLFHFHQWUH
0563-B
34
Installation and Operating Instructions
M1-
M2+
10
14
6124009
1-8
15/18 11
Electrode
X2
Bulp 24V 2-5 W
Electrode
X1
PE
3 (DI)
MAINS
M1-
M2+
PE
3 (DI)
MAINS
0562-0038
0562-0037
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
13
)LJXUH(OHFWURQLFDPSOL¿HUZLWKÀRDWLQJFRQWDFW
Pump 3
7
8
9
6124007
6124008
6
Pump 2
M1-
M2+
PE
MAINS
3 (DI)
12
0562-0039
)LJXUH(OHFWURQLFDPSOL¿HUZLWKVLJQDOODPS
9
Electrode
15
11
10
)LJXUH(OHFWURQLFDPSOL¿HUZLWKFROOHFWLYHVLJQDOOLQJ
(OHFWURQLFDPSOL¿HUIRU+]
(OHFWURQLFDPSOL¿HUIRU+]
110 V
$UW1U3DUW1R
115 V
$UW1U3DUW1R
230 V
$UW1U3DUW1R
230 V
$UW1U3DUW1R
400 V
$UW1U3DUW1R
460 V
$UW1U3DUW1R
440 V
$UW1U3DUW1R
575 V
$UW1U3DUW1R
$77(17,21
0D[LPXPUHOD\FRQWDFWORDGLQJ$PSHUH
0563-B
Installation and Operating Instructions
35
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
6
Commissioning
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
g
,QH[SORVLYH]RQHVFDUHPXVWEHWDNHQWKDWGXULQJVZLWFKLQJRQDQGRSHUDWLRQRIWKHSXPSVWKHSXPS
VHFWLRQLV¿OOHGZLWKZDWHUGU\UXQQLQJRUDOWHUQDWLYHO\LVVXEPHUJHGRUXQGHUZDWHUZHWLQVWDOODWLRQ
(QVXUHLQWKLVFDVHWKDWWKHPLQLPXPVXEPHUJHQFHJLYHQLQWKHGDWDVKHHWLVREVHUYHG2WKHUW\SHV
RIRSHUDWLRQHJVQRUHRSHUDWLRQRUGU\UXQQLQJDUHQRWDOORZHG
%HIRUHFRPPLVVLRQLQJWKHSXPSSXPSVWDWLRQVKRXOGEHFKHFNHGDQGDIXQFWLRQDOWHVWFDUULHGRXW3DUWLFXODU
DWWHQWLRQVKRXOGEHSDLGWRWKHIROORZLQJ
• +DYHWKHHOHFWULFDOFRQQHFWLRQVEHHQFDUULHGRXWLQDFFRUGDQFHZLWKUHJXODWLRQV"
• +DYHWKHWKHUPDOVHQVRUVEHHQFRQQHFWHG"
• ,VWKHVHDOPRQLWRULQJGHYLFHZKHUH¿WWHGFRUUHFWO\LQVWDOOHG"
• ,VWKHPRWRURYHUORDGVZLWFKFRUUHFWO\VHW"
• +DYHWKHSRZHUDQGFRQWUROFLUFXLWFDEOHVEHHQFRUUHFWO\¿WWHG"
• :DVWKHVXPSFOHDQHGRXW"
• +DYHWKHLQÀRZDQGRXWÀRZVRIWKHSXPSVWDWLRQEHHQFOHDQHGDQGFKHFNHG"
• ,VWKHGLUHFWLRQRIURWDWLRQRIWKHSXPSFRUUHFWHYHQLIUXQYLDDQHPHUJHQF\JHQHUDWRU"
• $UHWKHOHYHOFRQWUROVIXQFWLRQLQJFRUUHFWO\"
• $UHWKHUHTXLUHGJDWHVYDOYHVZKHUH¿WWHGRSHQ"
AFP
• 'RWKHQRQUHWXUQYDOYHVZKHUH¿WWHGIXQFWLRQHDVLO\"
• +DYHWKHK\GUDXOLFVEHHQYHQWHGLQWKHFDVHRIGU\LQVWDOOHGSXPSV"
AFL/VUP
• +DYHWKHVWHHOULVHUSLSHRUFRQFUHWHVXPSEHFOHDQHGWKRURXJKO\EXLOGHU¶VUXEEOHHWF
• $UHDQ\SDLQWUHPQDQWVDUHUHPRYHGIURPWKHFRQLFDOVXUIDFHVRQWKHSXPSVRURQWKHFRXSOLQJULQJ"$UH
WKHVHFRQLFDOVXUIDFHVEHJUHDVHG"
6.1
Starting frequency of the motors
7KHDOORZDEOHVWDUWLQJIUHTXHQF\SHUKRXUFDQEHUHDGIURPWKHWDEOHEHORZZKHUHQRWRWKHUZLVHVSHFL¿HGIURP
WKHZRUNV
Motor power
maximum starts per hour
at interval in minutes
15 - 160 kW
15
4
> 160 kW
10
6
ATTENTION
The allowable starting frequency for any starting devices should be obtained from
manufacturer of these devices.
0563-B
36
Installation and Operating Instructions
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
7
m
Maintenance
7.1
c
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
General maintenance hints
%HIRUHFRPPHQFLQJDQ\PDLQWHQDQFHZRUNWKHSXPSVKRXOGEHFRPSOHWHO\GLVFRQQHFWHGIURPWKH
PDLQVE\DTXDOL¿HGSHUVRQDQGFDUHVKRXOGEHWDNHQWKDWLWFDQQRWEHLQDGYHUWHQWO\VZLWFKHGEDFNRQ
127(
g
7KHPDLQWHQDQFHKLQWVJLYHQKHUHDUHQRWGHVLJQHGIRU³GRLW\RXUVHOI´UHSDLUVDV
special technical knowledge is required.
5HSDLUZRUNRQH[SORVLRQSURRIPRWRUVPD\RQO\EHFDUULHGRXWLQDSSURYHGZRUNVKRSVE\DSSURYHG
SHUVRQQHOXVLQJRULJLQDOSDUWVVXSSOLHGE\WKHPDQXIDFWXUHU2WKHUZLVHWKHH[DSSURYDOVQRORQJHU
DSSO\
$%6VXEPHUVLEOHSXPSVDUHUHOLDEOHTXDOLW\SURGXFWVHDFKEHLQJVXEMHFWHGWRFDUHIXO¿QDOLQVSHFWLRQ/XEUL
FDWHGIRUOLIHEDOOEHDULQJVWRJHWKHUZLWKPRQLWRULQJGHYLFHVHQVXUHRSWLPXPSXPSUHOLDELOLW\SURYLGHGWKDWWKH
SXPSKDVEHHQFRQQHFWHGDQGRSHUDWHGLQDFFRUGDQFHZLWKWKHRSHUDWLQJLQVWUXFWLRQV
6KRXOGQHYHUWKHOHVVDPDOIXQFWLRQRFFXUGRQRWLPSURYLVHEXWDVN\RXU$%6FXVWRPHUVHUYLFHGHSDUWPHQWIRU
DVVLVWDQFH
7KLVDSSOLHVSDUWLFXODUO\LIWKHSXPSLVFRQWLQXDOO\VZLWFKHGRIIE\WKHFXUUHQWRYHUORDGLQWKHFRQWUROSDQHOE\
WKHWKHUPDOVHQVRUVOLPLWHUVRIWKHWKHUPRFRQWUROV\VWHPRUE\WKHVHDOPRQLWRULQJV\VWHP',
ATTENTION
The lifting tools like chains and shackles should be visually checked in regular
LQWHUYDOVDSSUR[HYHU\PRQWKIRUZHDUDQGFRUURVLRQ7KHVHSDUWVVKRXOGEH
replaced if required!
7KH$%6VHUYLFHRUJDQLVDWLRQZRXOGEHSOHDVHGWRDGYLVH\RXRQDQ\DSSOLFDWLRQV\RXPD\KDYHDQGWRDVVLVW\RXLQ
VROYLQJ\RXUSXPSLQJSUREOHPV
NOTE
7.2
127(
7.2.1
The ABS warranty conditions are only valid provided that any repair work has been
carried out in ABS approved workshops and where original ABS spare parts have
been used.
Maintenance hints if the submersible pump is out of use for a considerable period
,IWKHSXPSVKDYHUHPDLQHGLGOHIRUPRUHWKDQPRQWKVWKHQZHUHFRPPHQGWKDW
you ask ABS or an approved distributor for advice.
Before installation
7KHFRYHUVJLYLQJPRLVWXUHSURWHFWLRQRIWKHFDEOHVVHHVHFWLRQVKRXOGEHRQO\UHPRYHGLPPHGLDWHO\
EHIRUHDFWXDOLQVWDOODWLRQRIWKHSXPS$IWHUWKHUHPRYDORIWKHWUDQVSRUWVHFXULQJGHYLFHVDQGEHIRUHFRQQHFWLQJ
XSWKHSXPSHOHFWULFDOO\WKHPRWRUVKDIWVKRXOGEHURWDWHGDQXPEHURIWLPHVE\WXUQLQJWKHLPSHOOHURUSURSHOOHU
E\KDQG
7.2.2
After installation
,IDIWHULQVWDOODWLRQRIWKHVXEPHUVLEOHSXPSLWUHPDLQVRXWRIXVHIRUSURORQJHGSHULRGVIRUH[DPSOHLQVWRUP
ZDWHUKROGLQJWDQNVWKHQZHUHFRPPHQGWKDWWKHSXPSEHUXQIRUDPD[LPXPRIPLQXWHHYHU\PRQWKVLQ
RUGHUWRFKHFNERWKLWVIXQFWLRQLQJDQGDYDLODELOLW\
0563-B
Installation and Operating Instructions
37
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
g
$WWHQWLRQ'U\UXQQLQJRI([XQLWVORFDWHGLQDUHDVZKHUHDQH[SORVLRQFRXOGRFFXU,VQRWDOORZHG
&RRODQW¿OOLQJ/XEULFDWLRQRLO¿OOLQJRQO\983$)/0(
ATTENTION
Only coolants released by the manufacturer should be used!
B
9HUVLRQZLWKFRROLQJMDFNHW
9HUVLRQZLWKRXWFRROLQJMDFNHW
0562-0040
A
Legend
&RROLQJOLTXLG¿OOLQJ
&RROLQJOLTXLGHPSW\LQJ
,QLWLDO¿OOLQJH[ZRUNV
*O\FRO)URVWR[:63DUWQU
7<)2523&KHPLH*PE+
1
Alternative coolant released by ABS:
3URS\OHQJO\FRO&RGH
+RXJKWRQ'HXWVFKODQG*PE+
'2:&$/*+($775$16)(5)/8,'
'RZ'HXWVFKODQG*PE+&R2+*
1
2
2
'2:&$/EUDQGRI7KH'RZ&KHPLFDO&RPSDQ\
%LOG&RROLQJOLTXLG¿OOLQJDQGHPSW\LQJ
'DWDLVRQO\YDOLGIRUFRRODQWXVHGH[ZRUNV$GGLWLRQDOSURGXFWLQIRUPDWLRQDQGVDIHW\GDWDVKHHWDUHDYDLODEOH
RQUHTXHVW
m
:KHQGHDOLQJZLWK)URVWR[:6WKHJHQHUDOSURWHFWLYHPHDVXUHVIRUFKHPLFDOVPXVWEHREVHUYHG7KH
LQIRUPDWLRQDQGKLQWVLQWKHVDIHW\GDWDVKHHWVFRYHULQJWKLVPXVWEHREVHUYHG
AFP-ME 1077, 1575, 1576,
2073, 2571, 3071, 3501
Motor ME4
AFP-ME 1001, 1002, 1036,
1501, 2001, 3003
ø 375 mm
50 Hz
VUP-ME4 0401/2/3,
0501/2/3, 0601/2
AFL-ME4
0701
ø 375 mm
60 Hz
A*
B*
A*
B*
0(
0(
34.0
8.0
38.3
12.3
2.3
-
0(
0(
34.0
8.0
38.3
12.3
2.3
-
0(
0(
28.5
8.0
32.8
12.3
2.3
-
0(
0(
28.5
8.0
32.8
12.3
2.3
0(
0(
-
-
-
-
2.3
-
0(
0(
34.0
8.0
38.3
12.3
2.3
-
0(
0(
28.5
8.0
32.8
12.3
2.3
-
0(
0(
28.5
8.0
32.8
12.3
2.3
-
0(
0(
28.5
8.0
32.8
12.3
2.3
-
0(
0(
28.5
8.0
32.8
12.3
-
2.3
0(
0(
28.5
8.0
32.8
12.3
-
2.3
0(
0(
28.5
8.0
32.8
12.3
-
2.3
0(
0(
28.5
8.0
32.8
12.3
-
2.3
* A 9HUVLRQwithFRROLQJMDFNHW* B 9HUVLRQwithoutFRROLQJMDFNHW
)LOOLQJYROXPHVLQ/LWUHV&RRODQW*O\FROXQG:DWHU)URVWUHVLVWDQWXSWR&)
RQO\YHUVLRQB
0563-B
38
Installation and Operating Instructions
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
AFP-ME 1001, 1002,
AFP-ME 1552,
1036, 1077, 1501,
2002, 2501, 2503,
1575, 1576, 2001,
3001, 3002, 3502,
2073, 2571, 3003,
4001
3071
Motor ME5
ø 375 mm
ø 475 mm
AFP-ME 5001
VUP-ME
0501/2/3
0601/2/0801/2
AFL-ME
0701, 0801/2
ø 670 mm
50 Hz
60 Hz
A*
B*
A*
B*
A*
B*
0(
0(
43.0
15.0
48.0
16.0
-
-
-
0(
0(
55.5
15.0
66.0
16.0
-
-
-
0(
0(
55.5
15.0
66.0
16.0
-
-
-
0(
0(
55.5
15.0
66.0
16.0
-
-
-
0(
0(
43.0
15.0
48.0
16.0
-
-
6.6
0(
0(
55.5
15.0
66.0
16.0
-
-
6.6
0(
0(
55.5
15.0
66.0
16.0
72.0
22.0
6.6
0(
0(
55.5
15.0
66.0
16.0
72.0
22.0
6.6
0(
0(
-
-
66.0
16.0
72.0
22.0
6.6
0(
0(
-
-
66.0
16.0
72.0
22.0
6.6
0(
0(
-
-
66.0
16.0
72.0
22.0
6.6
0(
0(
-
-
66.0
16.0
72.0
22.0
-
0(
0(
-
-
66.0
16.0
72.0
22.0
6.6
0(
0(
-
-
66.0
16.0
72.0
22.0
6.6
0(
0(
-
-
66.0
16.0
72.0
22.0
6.6
RQO\YHUVLRQ B
* A 9HUVLRQwithFRROLQJMDFNHW* B 9HUVLRQwithoutFRROLQJMDFNHW
)LOOLQJYROXPHVLQ/LWUHV&RRODQW*O\FROXQG:DWHU)URVWUHVLVWDQWXSWR&)
Motor ME6
AFP-ME 2002,
2501, 2503, 3001,
3002, 3502, 4001
AFP-ME 4004
AFP-ME 5001
AFP-ME 6003
ø 475 mm
ø 530 mm
ø 670 mm
ø 850 mm
50 Hz
60 Hz
A*
B*
A*
B*
A*
B*
A*
B*
0(
0(
95.3
-
-
-
-
-
-
-
0(
0(
95.3
-
-
-
-
-
-
-
0(
0(
95.3
-
-
-
-
-
-
-
0(
0(
108.3
-
-
-
-
-
-
-
0(
0(
95.3
-
93.0
-
101
-
-
-
0(
0(
95.3
-
93.0
-
101
-
-
-
0(
0(
108.3
-
93.0
-
101
-
-
-
0(
0(
-
-
106.0
-
114
-
-
-
0(
0(
-
-
93.0
-
101
-
-
-
0(
0(
-
-
93.0
-
101
-
-
-
0(
0(
-
-
93.0
-
101
-
-
-
0(
0(
-
-
-
-
114
-
125.2
-
0(
0(
-
-
-
-
101
-
112.2
-
0(
0(
-
-
-
-
101
-
112.2
-
0(
0(
-
-
-
-
-
-
125.2
-
0(
0(
-
-
-
-
-
-
125.2
-
0(
0(
-
-
-
-
-
-
112.2
-
0(
0(
-
-
-
-
-
-
125.2
-
* A 9HUVLRQwithFRROLQJMDFNHW* B 9HUVLRQwithoutFRROLQJMDFNHW
)LOOLQJYROXPHVLQ/LWUHV&RRODQW*O\FROXQG:DWHU)URVWUHVLVWDQWXSWR&)
0563-B
Installation and Operating Instructions
39
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
Filling volumes lubrication oil:
Filling volume
oil chamber
Filling volume
gearbox
VUP 0600
2.5
-
VUP 0800
2.5
-
VUP 1000
7.0
-
VUP 1200
13.0
-
VUP 1000 G
7.0
51.0
VUP 1200 G
8.0
51.0
7.4
Hydraulics
Motor ME6
Hydraulics
Filling volume
oil chamber
Filling volume
gearbox
AFL 800
3.0
-
AFL 1200
2.5
-
AFL 1200 G
7.0
51.0
Removal of the submersible pump
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
7.4.1
Removal of the AFP submersible pump from a wet sump
c
%HIRUHUHPRYDORIWKHXQLWWKHPRWRUFRQQHFWLRQFDEOHVDWWKHFRQWUROSDQHOVKRXOGEHFRPSOHWHO\
GLVFRQQHFWHGE\DTXDOL¿HGSHUVRQIURPPDLQVDQGFDUHVKRXOGEHWDNHQWKDWLWFDQQRWEH
LQDGYHUWHQWO\VZLWFKHGEDFNRQ
g
%HIRUHUHPRYDORIXQLWVLQKD]DUGRXVDUHDVWKHVXPSDQGVXUURXQGLQJDUHDPXVWEHDGHTXDWHO\
YHQWHGWRDYRLGWKHGDQJHURIDVSDUNFDXVLQJDQH[SORVLRQ
• )LWDKRLVWWRWKHSXPSLQDFFRUGDQFHWRVHFWLRQ
• 5DLVHWKHVXEPHUVLEOHSXPSRXWRIWKHVXPSZLWKWKHKRLVW:KLOHGRLQJWKLVWKHFRQQHFWLRQFDEOHVVKRXOGEH
VLPXOWDQHRXVO\GUDZQRXWRIWKHVXPSDVWKHSXPSLWVHOILVEHLQJUDLVHG
• 3ODFHWKHSXPSZLWKYROXWHYHUWLFDOO\RQDVROLGVXUIDFHDQGWDNHFDUHWKDWLWFDQQRWIDOORYHU
7.4.2
Removal of the AFP submersible pump when dry installed
• &ORVHRIIWKHJDWHYDOYHVRQWKHLQOHWDQGGLVFKDUJHVLGHV
• (PSW\WKHYROXWHDQGLIQHFHVVDU\WKHGLVFKDUJHOLQH
• ,I¿WWHGGLVPDQWOHWKHYHQWLQJOLQHDERYHWKHGLVFKDUJH
• ,QVWDOOOLIWLQJJHDUVHHRQWKHVXEPHUVLEOHSXPS
• 'LVFRQQHFWWKHVXFWLRQLQOHWE\RSHQLQJWKHEROWVRQWKHERWWRPSODWHRIWKHK\GUDXOLFV
• 'LVPDQWOHWKHGLVFKDUJHOLQHE\RSHQLQJWKHEROWVRQWKHGLVFKDUJHÀDQJHRIWKHYROXWH
• ,IQHFHVVDU\UHPRYHWKHIDVWHQLQJEROWVDWWKHJURXQGVXSSRUWULQJDQGFDUHIXOO\OLIWRIIWKHSXPSZLWKWKH
hoist.
• 3ODFHWKHSXPSRQDQHYHQ¿UPÀDWVXUIDFH
7.4.3
Removal of the AFL and VUP submersible pump
• ,ISUHVHQWWKHGLVFKDUJHSLSHFRYHUVKRXOGEHUHPRYHGDQGWKHZDWHUSUHVVXUHWLJKWFDEOHLQOHWRSHQHG
• 5DLVHWKHVXEPHUVLEOHSXPSRXWRIWKHFRQFUHWHVXPSRUWKHVWHHOGLVFKDUJHSLSHZLWKWKHKRLVW:KLOHGRLQJ
WKLVWKHFRQQHFWLRQFDEOHVVKRXOGEHGUDZQRXWDVWKHSXPSLWVHOILVEHLQJUDLVHG
• 3ODFHWKHVXEPHUVLEOHSXPSZLWKSURSHOOHUKRXVLQJYHUWLFDOO\RQDVROLGVXUIDFHWDNLQJFDUHWKDWLWFDQQRWWLS
over.
0563-B
40
Installation and Operating Instructions
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
8
Assembling the gearbox AFL/VUP
8.1
Assembling the motor and the gearbox/hydraulic unit
m
7KHVDIHW\KLQWVLQWKHSUHYLRXVVHFWLRQVPXVWEHREVHUYHG
0562-0041
3D\FORVHDWWHQWLRQWRWKHDVVHPEO\LQVWUXFWLRQVDQGZRUNLQWKHLQGLFDWHGVHTXHQFHLQRUGHUWRJXDUDQWHHWKDW
ERWKPDLQSDUWVDQGDUHSHUIHFWO\DVVHPEOHG)LUVWFKHFNWKDWDOOUHTXLUHGDGGLWLRQDOSDUWVDVZHOO
DV/2&7,7(W\SHDQGVXLWDEOHKRLVWLQJGHYLFHVDUHDYDLODEOH
4
7
3
8
9
11
6
2
1
6
)LJXUH$VVHPEOLQJWKHPRWRUDQGWKHJHDUER[K\GUDXOLFXQLW
Legend
0RWRUZLWKWUDQVSRUWVHFXULQJGHYLFH
*HDUER[K\GUDXOLFXQLWZLWKWUDQVSRUWDWLRQORFN
2ULQJIRUPRWRUJHDUER[DVVHPEO\
[VWXGZLWKQXWVDQGVSULQJZDVKHUV
7UDQVSRUWVHFXULQJGHYLFH
6ZLYHOFRQQHFWLRQ
+H[VFUHZV
)L[LQJVFUHZV
/2&7,7(W\SH
0563-B
Installation and Operating Instructions
41
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
8.2
Remove transport securing device
• &RQQHFWDVXLWDEOHKRLVWRIDGHTXDWHFDSDFLW\WRWKHOLIWLQJKRRSRIWKHPRWRUDQGKRLVWLW
• /RRVHQWKHKH[VFUHZLQWKHFHQWHUVKDIWORFN
• /RRVHQWKHKH[VFUHZDWWKHPRWRUÀDQJH
• 5HPRYHWKHWUDQVSRUWDWLRQVHFXULQJGHYLFH
• 6WRUHWKHPRWRURQDVXLWDEOHVXSSRUWHJWZRWKLFNSODQNVRIKDUGZRRGLQVXFKDZD\WKDWWKH
PRWRUVKDIWLVQRWGDPDJHG
)RUVDIHW\UHDVRQVWKHKRLVWPXVWDOZD\VUHPDLQFRQQHFWHGGXULQJDOODVVHPEO\VWHSV
0562-0042
m
1
7
3
4
8
5
6
2
)LJXUH5HPRYHWUDQVSRUWVHFXULQJGHYLFH
0563-B
42
Installation and Operating Instructions
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
8.3
Remove transport securing device of the gearbox
ATTENTION
When removing the transport securing device and when assembling the parts,
ensure that these are absolutely clean. Ensure that no contaminants enter the gear
box!
• 5HPRYHWKHWUDQVSRUWVHFXULQJGHYLFHIRUSXPSVKDIWVDFFRUGLQJWRSDUD
127(
7KHUHLVDWKUHDGHGKROHLQWKHPLGGOHRIWKHFRYHULQWRZKLFKDQH\HEROWFDQ
be inserted.
• /RRVHQWKHVHFXULQJVFUHZVDQGVFUHZDQH\HEROW0LQWRWKHFHQWUDOWKUHDGHGKROHRIWKHWUDQVSRUW
VHFXULQJGHYLFH
• &RQQHFWDVXLWDEOHKRLVWWRWKHH\HEROW
• /RRVHQWKHQXWVRIWKHVWXGVDQGORRVHQWKHVZLYHOFRQQHFWLRQ
127(
7KHORFNHGVFUHZVQRWRQDOOYHUVLRQVQHHGQRWEHORRVHQHG
3
4
5
0520-0021
• 8VLQJWKHKRLVWFDUHIXOO\OLIWRIIWKHWUDQVSRUWVHFXULQJGHYLFH
• 0RLVWHQWKHPLVVLQJVWXGVZLWK/2&7,7(W\SHPHGLXPVWUHQJWKDQGVFUHZWKHPLQDOOWKHZD\
8
5
6
5
1
2
7
7
7
9
)LJXUH5HPRYHWUDQVSRUWVHFXULQJGHYLFHRIJHDUER[
0563-B
Installation and Operating Instructions
43
AFP-ME4-6 | AFP-ME SX | AFL-ME4-6 | VUP-ME4-6
8.4
Assembly instructions for gearbox/motor housing
• 8VHDVXLWDEOHKRLVWWRSRVLWLRQWKHPRWRURYHUWKHJHDUER[K\GUDXOLFSDUWLQVXFKDZD\WKDWWKH',SUREH
ZLWKWKHFRXQWHUSROHRULQFDVHRI([SXPSVWKHVHDOLQJZDVKHULVLQSRVLWLRQDOLJQHG
ZLWKWKHGULOOLQJLQWKHLQWHUPHGLDWHÀDQJH
• /RZHUWKHPRWRUMXVWVRIDUDVWRUHGXFHWKHGLVWDQFHEHWZHHQWKHJHDUER[KRXVLQJDQGWKHLQWHUPHGLDWH
ÀDQJHWRFP
• 3XVKWKHVOLJKWO\JUHDVHG2ULQJRYHUWKHFHQWULQJVHDWRIWKHLQWHUPHGLDWHÀDQJH
• &DUHIXOO\FHQWUHWKHPRWRURYHUWKHJHDUER[DQGORZHULWVORZO\XQWLOWKHVWXGVRIWKHJHDUER[ÀDQJHDUHLQWKH
0520-0022
KROHVRILQWHUPHGLDWHÀDQJH
A
1
2
6
4
7
A
3
12
)LJXUH$VVHPEO\LQVWUXFWLRQVJHDUER[PRWRUKRXVLQJ
$77(17,21
%HIRUHORZHULQJWKHPRWRUFKHFNWKHSRVLWLRQRIWKH',RULQFDVHRI([SXPSVWKH
VHDOLQJZDVKHULQUHODWLRQWRWKHKROHLQWKHJHDUER[ÀDQJH
• 1RZFDUHIXOO\ORZHUWKHPRWRUXQWLOWKHWHHWKRIWKHPRWRUVKDIWORFNLQWKHUHOHYDQWVORWVRIWKHJHDUER[VKDIW
127(
6KRXOGWKHWHHWKQRWLQWHUORFNWHHWKEHWZHHQWHHWKWKHQWKHPRWRUVKRXOGDJDLQEH
lifted slightly and the incorrect position remedied by rotating the propeller by hand
DERXWDIHZGHJUHHV
• :KHQWKHPRWRUVKDIWLVFRUUHFWO\FHQWUHGRULQWHUORFNHGORZHUWKHPRWRUDOOWKHZD\DQGVHFXUHO\EROWLWDQG
WKHJHDUER[LQWRSRVLWLRQREVHUYHWKHWLJKWHQLQJWRUTXH
NOTE
The propeller should be capable of being turned by hand.
0563-B
,$%63URGXFWLRQ/RKPDU*PE+,6FKHLGHUK|KHU6WUDH'/RKPDU*HUPDQ\,
,7HO,)D[,ZZZDEVJURXSFRP,
0563-B
