Download ShelterLogic 86070.0 Instructions / Assembly

Transcript
30'W x 16' or 20'H Peak Style Shelter
Frame Assembly Instructions
FOR SIZES:
30' W. x 16' H.
30' W. x 20' H.
Recommended Tools
Please read instructions COMPLETELY before assembly. This shelter MUST be securely anchored.
THIS IS A TEMPORARY STRUCTURE AND NOT RECOMMENDED AS A PERMANENT STRUCTURE.
Before you start: 3+ individual recommended for assembly.Assembly time is dependent upon the size
of your building. Allow approximately 15 minutes for every foot in building length.
1-800-524-9970
Canada:
150 Callender Road
Watertown, CT 06795
www.shelterlogic.com
8/27/10
1-800-559-6175
Page 1
05_10B163_0E
ATTENTION:
This shelter product is manufactured with quality materials. It is designed to fit the ShelterLogic®, LLC custom fabric cover included.
ShelterLogic®, LLC Shelters offer storage and protection from damage caused by sun, light rain, tree sap, animal - bird excrement
and light snow. Please anchor this ShelterLogic®, LLC structure properly. See manual for more anchoring details. Proper anchoring,
keeping cover tight and free of snow and debris is the responsibility of the consumer. Please read and understand the installation detail,
warnings and cautions prior to beginning installation. If you have any questions call the customer service number listed below. Please
refer to the warranty card inside this package.
DANGER:
Prior to installation, consult with all local municipal codes regarding installation of temporary shelters.
Choose the location of your shelter carefully. Danger: Keep away from electrical wires. Check for
overhead utility lines, tree branches or other structures. Check for underground pipes or wires before
you dig. DO NOT install near roof lines or other structures that could shed snow, ice or excessive run
off onto your shelter. DO NOT hang objects from the roof or support cables.
WARNING:
Risk of fire. Do not smoke or use open flame devices (including grills, fire pits, deep fryers, smokers or
lanterns) in or around the shelter. DO NOT store flammable liquids (gasoline, kerosene, propane, etc.) in
or around your shelter. Do not expose top or sides of the shelter to open fire or other flame source.
CAUTION:
Use CAUTION when erecting the frame. Use safety goggles during installation. Secure and bolt together
overhead poles during assembly. Beware of pole ends.
PROPER ANCHORING AND INSTALLATION OF FRAME:
PROPER ANCHORING OF THE FRAME IS THE RESPONSIBILITY OF THE CONSUMER.
ShelterLogic®, LLC is not responsible for damage to the unit or the contents from acts of nature. Any shelter that is not anchored
securely has the potential to fly away causing damage, and is not covered under the warranty. Periodically check the anchors to ensure
stability of shelter. ShelterLogic®, LLC cannot be responsible for any shelter that blows away. NOTE: Your shelter’s cover can be
quickly removed and stored prior to severe weather conditions. If strong winds or severe weather is forecast in your area, we
recommend removal of cover.
REPLACEMENT PARTS, ASSEMBLY, SPECIAL ORDERS:
Genuine ShelterLogic®, LLC replacement parts and accessories are available from the factory, including anchoring kits for nearly any
application, replacement covers, wall and enclosure kits, vent and light kits, frame parts, zippered doors and other accessories. All
items are shipped factory direct to your door.
Questions - claims - special orders? CALL our Customer Service Hotline:
U.S. CUSTOMER SERVICE: 1-800-524-9970 INTERNATIONAL CUSTOMER SERVICE: 001-860-945-6442 CANADA CUSTOMER SERVICE: 1-800-559-6175
HOURS OF OPERATION: MON-FRI 8:30AM-8:00PM EST, SAT-SUN 8:30AM-5:00PM EST.
CARE AND CLEANING:
A tight cover ensures longer life and performance. Always maintain a tight cover. Loose fabric can accelerate
deterioration of cover fabric. Immediately remove any accumulated snow or ice from the roof structure with a
broom, mop or other soft-sided instrument. Use extreme caution when removing snow from cover- always
remove from outside the structure. DO NOT use hard-edged tools or instruments like rakes or shovels to
remove snow. This could result in punctures to the cover. DO NOT use bleach or harsh abrasive products to
clean the fabric cover. Cover is easily cleaned with mild soap and water.
WARRANTY:
This shelter carries a full limited warranty against defects in workmanship. ShelterLogic®, LLC warrants to the Original Purchaser that if
properly used and installed, the product and all associated parts, are free from manufacturer’s defects for a period of:
1 Year For Cover Fabric, End Panels and Framework
Warranty period is determined by date of shipment from ShelterLogic®, LLC for factory direct purchases or date of purchase from an authorized
reseller, (please save a copy of your purchase receipt). If this product or any associated parts are found to be defective or missing at the time of receipt,
ShelterLogic®, LLC will repair or replace, at it’s option, the defective parts at no charge to the original purchaser. Replacement parts or repaired parts
shall be covered for the remainder of the Original Limited Warranty Period. All shipping costs will be the responsibility of the customer. Parts and replacements will be sent C.O.D. You must save the original packaging materials for shipment back. If you purchased from a local dealer, all claims must have a
copy of original receipt. Afterpurchase, please fill out and return warranty card for product registration. Please see warranty card for more details.
Covered by U.S. Patents and patents pending: 6,871,614; 6,994,099; 7,296,584; D 430,306; D 415,571; D 414,564; D 409,310; D 415,572
080310
Page 2
05_10B163_0E
30'W x 16' or 20'H Peak Style Frame Assembly 10B163
Please read and understand instructions completely before assembly.
Lay out frame parts as shown.
5,27,19
5,26,19
10
10
Top
Rail
7
10
middle Ribs
1
20,17,19
11
1
end Rib
7
1
5
4
1
6
2
17
19
3
29
29
14
18
19
28
10
11
cover �
Rails
2
11133
24
10
3
10
11
15
4
9
10
14
18
19
Wind Brace
BOLT, 5/16"X 4" LONG
10
16
19
16' High
27
4
10
10
20
17
19
2
Wind Brace
2
12
14
18
19
14
26
19
12
12
12
8 16
19
21,17
19
21,17
19
21,17
19
7
15
24
8
end Rib
8
21,17,19
10
29 15
9
11
29
13 14
16 26
19 19
24
3
10
28
14
18
19
10
13
14,26,19 16
19
13,16,19
22
14
18
19
22
26
BOLT, CARRIAGE 5/16-18 X 4-1/2"
11134
25
2" RATCHET W/24" PLAIN STRAP SEWN ON
WB602RS1
24
WIND BRACE, 38X1679,6X1,2T GRY
800440
23
DRIVING RD FOR EARTH ANCHOR 3/8"X30"
00825
22
ANCHOR, EARTH 1-5/8" PIPE, SMALL
00828
21
4 WAY COVER RAIL CLAMP
11107
29
BOTTOM CROSS RAIL, SWEDGED
802050
28
BOTTOM CROSS RAIL
802051
11
cross
Rails
22
20
3 WAY COVER CLAMP
11106
19
NUT, HEX 5/16-18"
00690
18
BOLT, CARRIAGE 5/16-18 X 4-1/8"
800454
17
BOLT, CARRIAGE, 5/16"X 2-1/4"LONG
11130
16
BOLT, CARRIAGE 5/16-18 X 2-3/4"
11131
15
1" RATCHET W/24" PLAIN STRAP SEWN ON
WB601RS24
14
SHELTERLOCK ANTI-LOCK DEVICE 60X38MM
800372
13
FOOT, WELDED FOR 2-3/8 PIPE
800859
12
COVER RAIL 45" PLAIN ENDS 2 HOLES
11105
11
CROSS RAIL PLAIN END 2H, 48-1/2"X1-3/8"
11104
CUSTOMER SERVICE:
10
CROSS RAIL SWEDGED, 50-1/2" X 1 3/8"DIA
11102
9
UPRIGHT, 60X1949.5X2.6T SWG 3H GRY
800436
1.800.524.9970
CANADA 1.800.559.6175
8
TRUSS BRACE, SWG 38X1866,7X1,2T [71-3/16 H-H]
800390
7
TRUSS BRACE, 38X828X1,2T, [32-5/8 H-H] GRY
800391
6
TRUSS BRACE, PLAIN 38X1808X1,2T GRY
800389
5
TOP CREST, 60X1151,3X2,6T 3H GRY
800383
4
SIDE BEND, 60X1866X2,6T SWG 3 H GRY
800386
3
LEG BEND, 60 X1949,4X2,6T SWG 4H GRY
800435
2
RAFTER PIPE, 60X1885,9X2,6T SWG 3H GRY
800385
1
RAFTER, 60X1600X2,6T SWG 2H GRY
800384
ItEM no.
DESCRIPTIOn
PART NO.
Page 3
ATTENTION:
FOR MISSING OR
REPLACEMENT PARTS
OR QUESTIONS,
PLEASE CONTACT
www.shelterlogic.com
150 Callender Road
Watertown, CT 06795
05_10B163_0E
30'W x 16' or 20'H Peak Style Frame Assembly 10B163
Please read and understand instructions completely before assembly.
Lay out frame parts as shown.
1
29,16
middle Ribs
9
3,28,16
9
9
Top
Rail
5
1
8
4
5
3
2
1
13
16
23
26
1
6
22
4
25
11
7
cover �
Rails
22
7
12
15
16
10
14
16
BOLT, 5/16"X 4"LONG
9
8
Wind Brace
9
2
25
9
12
15
16
20' High
23
26
9
22
Wind Brace
2
9
14
8
22
7
31
9
18,13,16
14
16
11
30
7
4 18,13,16
17,13,16
24
21
29
18,13,16
1
18,13,16
end Rib
end Rib
17
13
16
8
26
11
23
24
23
21
11 31
14
11133
31
25
31
9
10
14
16
19
12
28
16
28
BOLT, CARRIAGE 5/16-18 X 4-1/2"
11134
27
2" RATCHET W/24" PLAIN STRAP SEWN ON
WB602RS1
26
WIND BRACE, 38X1715X1,2T GRY
800442
21
25
WIND BRACE, 38X1679,6X1,2T GRY
800440
24
UPRIGHT, 60X1949.5X2.6T SWG 3H GRY
800436
12
15
16
23
UPRIGHT EXT, 60X1320.8X2.6T 2H GAL
800438
22
RAFTER PIPE, 60X1885,9X2,6T SWG 3H GRY
800385
21
LEG BEND, 60 X1949,4X2,6T SWG 4H GRY
800435
20
DRIVING RD FOR EARTH ANCHOR 3/8"X30"
00825
31
BOTTOM CROSS RAIL, SWEDGED
802050
19
ANCHOR, EARTH 1-5/8" PIPE, SMALL
00828
30
BOTTOM CROSS RAIL
802051
18
4 WAY COVER RAIL CLAMP
11107
17
3 WAY COVER CLAMP
11106
16
NUT, HEX 5/16-18
00690
15
BOLT, CARRIAGE 5/16-18 X 4 1/8”
800454
14
BOLT, CARRIAGE, 5/16"X 2-3/4"LONG
11131
13
BOLT, CARRIAGE 5/16-18 X 2 1/4"
11130
12
SHELTERLOCK ANTI-LOCK DEVICE 60X38MM
800372
11
1" RATCHET W/24" PLAIN STRAP SEWN ON
WB601RS24
10
FOOT, WELDED FOR 2-3/8 PIPE
800859
800088
9
CROSS RAIL SWEDGED, 50-1/2" X 1 3/8"DIA
11102
8
CROSS RAIL PLAIN END 2H, 48-1/2"X1-3/8"
11104
7
COVER RAIL 45" PLAIN ENDS 2 HOLES
11105
6
TRUSS BRACE, SWG 38X1866,7X1,2T [71-3/16 H-H]
800390
5
TRUSS BRACE, 38X828X1,2T, [32-5/8 H-H] GRY
800391
4
TRUSS BRACE, PLAIN 38X1808X1,2T GRY
800389
3
TOP CREST, 60X1151,3X2,6T 3H GRY
800383
2
SIDE BEND, 60X1866X2,6T SWG 3 H GRY
800386
1
RAFTER, 60X1600X2,6T SWG 2H GRY
800384
ItEM
DESCRIPTIOn
PART NO.
Page 4
30
9
12
28
10 16
14
19 16
8
9
12
15
16
cross
Rails
19
ATTENTION:
FOR MISSING OR
REPLACEMENT PARTS
OR QUESTIONS,
PLEASE CONTACT
CUSTOMER SERVICE:
1.800.524.9970
CANADA 1.800.559.6175
www.shelterlogic.com
150 Callender Road
Watertown, CT 06795
05_10B163_0E
Basic Frame assembly
NOTE FOR FRAME EXTENSION KIT: 30' x 20' x 16' is the base frame dimension. Your model may have more
middle ribs than shown in the illustrations. You will receive one extra rib for every extra 4 feet of building length
that you purchase. The basic frame assembly will remain the same. The cover will be the correct size for the
length of the building ordered.
30'
1. Plotting and squaring up the Frame:
A. Before building your shelter, you should choose a flat area
on your property and plot your shelter. Stake out the area for
the frame in the desired spot. Check that it measures 26' in
width and the length would be determined by the size shelter
you purchased. Tie a rope diagonally from corner to corner.
DETAIL A
A
B
LENGTH
OF
BUILDING
B. Measure across area, end to opposite end. See Detail A.
The measurement A and B should be equal.
2a. Assemble End and middle Ribs (16 ft. high):
Assemble end and middle ribs as shown in Detail B and Detail C.
Securely fasten all of the joints with the hardware indicated.
30'
800383
800391
800384
800384
800385
800390
800386
800385
800389
800386
DETAIL B
End Ribs
#11131
2 3/4" Bolt
All Connections
800435
16 ft. high
MODEL ONLY
800435
See next page for
20ft. high model
800383
800385
800390
800436
00690
11131
800391
800384
800384
800389
800385
800386
800386
DETAIL C
Middle Ribs
800859
800436
800436
800859
800859
Page 5
05_10B163_0E
2b. Assemble End and middle Ribs (20 ft. high):
Assemble end and middle ribs as shown in Detail B and Detail C.
Securely fasten all of the joints with the hardware indicated.
800383
800391
800384
800384
800385
800390
800386
800385
800389
800386
DETAIL B
End Ribs
800438
800438
#11131
2 3/4" Bolt
All Connections
800435
20 ft. high
MODEL ONLY
800435
See previous page
for 16ft. high model
800384
800385
800383
800391
800384
800390
800389
800385
800386
800386
800436
00690
11131
DETAIL C
Middle Ribs
800438
800438
800859
800436
800436
800859
800859
Page 6
05_10B163_0E
3. Install Side Rails and ShelterLock™
Stabilizer Blocks:
DETAIL D
A. Place assembled first end rib in the staked area.
Place the ShelterLock™ on the upright as shown in
Detail D. From the outside of the rib insert the bolt
through the upright and then through the ShelterLock™.
11104
B. Place the plain end of the side rail over the bolt and
nest it into the ShelterLock™. Install the nut onto the
bolt and tighten. Repeat these steps for the opposite
side and all of the remaining ribs. The side rails for the
last rib will have two plain ends.
NOTE: Sliding Cover Rail (11105) should be attached
to frame after Step 9, once cover is installed. See Step
10.
11104
800372
800454
00690
4. Install Wind Braces:
Attach wind brace between the end rib and the first middle rib as shown in Detail E.
Bolts attached at the cross rails should be inserted facing inside the shelter.
first
middle
rib
DETAIL E
end rib
wind brace
11102
800442 on
20' high only
wind brace
800440 for 16'
and 20' high
Page 7
11104
11131
11134
05_10B163_0E
5. Install Top Rail:
Place the first top rail under each end rib and secure it with a
bolt as shown in Detail F.
The same cross rail should lay on top all of the middle ribs.
Secure the rails to the frame with the hardware indicated in
Detail F.
The top rail attached to the last rib will be installed under the
pipe.
Install the Top Rail
OVER all Middle Ribs
UNDER First and Last Ribs
DETAIL F
11134
11133
6. Install easy-hook earth Anchors:
A. The anchors should be positioned at the four corners and the remaining should be spaced evenly
on both sides of the shelter.
B. Using the provided steel driving rod and a sledge hammer, drive each anchor into the ground leaving approximately 8 inches of cable exposed above the surface.
C. Remove the driving rod, insert it through the loop of the cable and pull up on the cable to set the
anchor.
D. After the anchors are firmly set, wrap the cable around the base rail and clamp (10016). Be sure to
remove all slack from cable. See Detail G.
DETAIL G
Base
Rail
Page 8
05_10B163_0E
7. END Door panel installation
A. Hold end panel at the top center with white inner surface facing inside of the shelter. (If you purchased the
white cover, the inner face has the visible weld seams.) Wrap the edges of the fabric panel around the end rib.
B. Disconnect top rail (the horizontal pipes that run from front to back along the top) from the end rib. Pull the
webbing (the black strap) below the cross rail. Attach top cross rail to end rib.
C. Remove the nut from the side rail and carefully pull the side rail away from the ShelterLock™ (pull away
only enough to pass the webbing through the connection). If this connection has the wind brace on it remove the wind brace end before pulling the side rail. Replace the cross rail and wind brace. Replace the
nut and tighten. Repeat this on the other side. See Detail H.
D. At the bottom, where the webbing exits the pocket on each side of end panel, pull webbing to remove the slack. Be careful not to pull the webbing through the other side of the webbing pocket.
NOTE: Do Not insert any pipes into these pockets.
E. Insert the “S”- Hook on ratchet into hole on the leg bend. Insert the webbing into the spindle of the ratchet and pull tight. Wind the ratchet so that the webbing overlaps itself.
Position the end panel so that it is centered on the building before fully tightening the end panel.
F. Tighten ratchets, alternating from one side to the other, until the end panel is centered and tight (Detail I).
NOTE: Keep Zippers closed when tightening end panels.
Wrap End panel edges to inside of frame
Top Cross
Rail
DETAIL H
Wrap End
panel
edges
to inside
of frame
Side
Cross Rails
Zippers
Wind
Brace
Webbing
Inside view of end rib
side view of end rib
Webbing and Ratchets Securing End Panel
Thread Webbing Into Ratchet
DETAIL I
Page 9
05_10B163_0E
8. Installing the Cover on the Frame:
A. Lay the cover on the ground next to the
frame with the inside of the cover (the side
with the pipe pockets) facing down and the
webbing on the front and rear of the corner
of the building. Position the cover so that it
is centered on the frame, front to back. See
Detail J.
B. Fold over the side so the pipe pocket is
now accessible. Insert a cover pipe into the
pipe pocket slot, at the first middle rib from
the front and the first middle rib from the
rear. Some of the pipe will be exposed. For
long buildings it may be necessary to use
additional pipes in the middle. See Detail K.
Remove pocket pipe to install later.
C. Tie the rope on each of the exposed
pipes and throw the other end of the rope
over the frame. See Detail L.
D. Move to the other side of the frame and
pull the cover over the frame with the rope.
This may require two or more people. See
Detail M. Check that the Logo reads upright
as shown.
End panels
and wind
braces not
shown for
clarity.
DETAIL J
cover rail shown
assembled.
DETAIL K
DETAIL L
Note: check that your cover is
correctly placed on the frame.
The ShelterLogic® logo should line up on the left front and
right rear corners near the top rail. If the logo is not legible,
the cover has not been put on the frame correctly.
DETAIL M
Page 10
05_10B163_0E
9. Sliding cover rail assembly:
A. After cover is installed and centered on frame, Insert PN (11105) Sliding cover rail into pocket on cover top.
B. Inside slits/pockets in cover top, bolt 3 and 4 Way Clamps, cover and cover rail together and in to place on
the frame. See Detail N.
NOTE: Round head of carrage bolts should be touching cover.
C. On end panels look for open slit and insert clamps inside shelter.
D. Pull cover top tight and tighten bolts.
DETAIL N
End Rib Cross Rail Clamps
Middle Rib Cross Rail Clamps
11106
11107
11130
11130
00690
00690
11105
11105
11107
4-way
clamp
(mid ribs)
11105
11106
3-way
clamp
(end Ribs)
Page 11
11104
11104
05_10B163_0E
10. Securing Your Cover:
A. Insert the “S”- Hook on ratchet into hole on the leg bend. Insert the webbing into the spindle of the ratchet
and pull tight. Wind the ratchet so that the webbing overlaps itself.
B. Insert the webbing end through the spindle of the ratchet and pull tight. See Detail P. Wind the ratchet until
the webbing overlaps itself. Repeat these steps on the opposite side, then repeat this
on the back side of the shelter.
C. When all of the corners are secured, adjust the cover front to back so that it is centered. When the cover is
centered, tighten all of the ratchets. Do this in an “X” pattern to be sure it is tightened evenly. See Detail O.
D. Install the bottom cover rails (11102 and 11104) by inserting them into the pipe pockets on each side of the
cover. A 6” opening allows webbing to wrap around cover rail and base rail to secure cover. Tighten webbing
using ratchet as shown in Detail P.
Thread Webbing Into Ratchet
Webbing and Ratchets Securing Cover
DETAIL O
Note: check that your cover is correctly placed on the frame.
The ShelterLogic® logo should line up on the left front and right rear corners near the top rail. If the logo is not legible, the
cover has not been put on the frame correctly.
SLOT CENTERED IN
POCKET, SLIDE WEBBING
THROUGH SLOT AND
RATCHET AS SHOWN. THEN
TIGHTEN COVER DOWN,
STARTING AT ONE END
WORKING TO OPPOSITE
END ON BOTH SIDES.
DETAIL Q
DETAIL P
ASSEMBLED
COVER RAIL
Cover Tightening Tip
Check and
tighten Ratchets
and Cross Rails
monthly to ensure
the cover is tight.
SEE DETAIL Q
DOOR AND COVER OF
SHELTER REMOVED
FOR CLARITY
WARNING: Serious injury to persons or property could result if cover is installed and shelter is not
completed and is left unattended. Shelter must be securely anchored until completed.
Page 12
05_10B163_0E