Download Zenoah SGCZ2610DL User's Manual

848JN593B0 (803)
PARTS LIST
RECIPROCATORS
SGCZ2610DL
SGCZ2610DW
NOTE :
1. Use ZENOAH genuine parts as specified in the parts list for repair and/or replacement.
2. ZENOAH does not warrant the machines, which have been damaged by the use of any parts other
than those specified by the company.
3. When placing parts orders for repair and/or replacement, check if the model name and the serial
number are applicable to those specified in the parts list, then use parts number described in the
parts list.
4. The contents described in the parts list are accurate as of the date and may change due to
improvement.
5. The parts for the machine shall be supplied ten (10) years after the machine is discontinued. [It is
possible that some specific parts may be subject to change of their delivery term and list price
within the limit of ten (10) years after the machine is discontinued. It is also possible that some
parts may be available even after the limit of ten (10) years.]
APPLICABLE SERIAL NUMBERS:
SGCZ2610DL : 80200001 and up
SGCZ2610DW : 80200001 and up
Mar. 2008
SGCZ2610DL
Fig.1 DRIVE UNIT
Fig.2 CASE UNIT
SGCZ2610DL
Fig.1 DRIVE UNIT
Key# PART NUMBER
DESCRIPTION
Q'TY
/UNIT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26
T3065-11000
3805-11102
06002-06001
06000-06001
04065-02812
3805-11211
0225-00608
01252-30520
3805-11310
3805-11320
3180-13330
3805-11331
2850-55211
3805-11360
3130-13270
3805-11412
3805-12101
3805-12131
3565-11341
0263-90510
3805-12210
3805-11511
3805-11521
2200-76210
T3101-11330
MISSION ASSY
• CASE COMP, rear
• BEARING
• BEARING
• RING
• CASE, front
• BOLT
• BOLT
• DRUM
• GEAR, pinion
• RING
• GEAR, idler
• WASHER
• GEAR, wheel
• RING
• GASKET
PIPE COMP.
• CUSHION
CAP
SCREW
SHAFT
COVER, right
COVER, left
SCREW
GRIP ASS’Y
1
1
2
2
1
1
2
6
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
3
1
31
32
848JN590R0
848JN590X0
PLATE, name
LABEL
1
1
40
41
42
43
T3110-14000
0263-90530
848JL066A4
848JN366E0
HANDLE ASSY
• SCREW
GUARD
GUARD
1
4
1
1
NOTE
Key# PART NUMBER
DESCRIPTION
Q'TY
/UNIT
44
45
46
47
48
49
50
51
52
53
54
55
56
57
848JN366C0
T4950-63040
T3300-17202
T3300-17212
T3300-17222
8488052000
8488U00170
T4017-91130
09007-00425
09007-00528
3540-91120
1030-91340
848JL092B1
848J823610
BRACKET
BOLT TORX
HANGER ASSY
• HANGER
• CLAMP
SCREW
TOOL SET
• SOKET
• WRENCH
• WRENCH
• SPANNER
• DRIVER
COVER
STRAP ASSY
1
2
1
1
1
1
1
1
1
1
1
1
1
1
89
T4950-62040
BOLT
4
NOTE
M6x30
❈
Fig.2 CASE UNIT
Key# PART NUMBER
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
848JN36110
3974-98102
3974-13102
3805-13130
06000-00608
06000-06804
3805-13930
06000-06000
3180-13330
04065-02612
3805-13940
3805-13951
3805-13200
3805-13230
04064-02012
3805-13412
8488R261M3
3805-13510
3805-13520
3805-13550
3805-13560
3805-13570
3805-13580
3805-13612
3805-13711
3805-13720
DESCRIPTION
CASE ASSY
• CASE COMP, cutter
• • CASE COMP, cutter
• • • SEAL
• • BEARING
• • BEARING
• • PINION
• • BEARING
• • RING
• • RING
• • PACKING
• • SPACER
• SHAFT COMP.
• • SEAL
• RING
• ARM, lower
• CONROD
• SHAFT, inner
• NUT
• SHIM, 0.3t
• SHIM
• SHIM, 0.2t
• SHIM, 0.1t
• ARM, upper
• CRANKSHAFT
• GEAR
❈ Use Threebond 1521 for adhesion.
Q'TY
/UNIT
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
2
1
1
0~1
1
0~1
0~1
1
1
1
NOTE
Key# PART NUMBER
DESCRIPTION
Q'TY
/UNIT
57
58
59
60
61
62
63
64
65
66
67
01641-20812
3805-13750
T3065-13800
3805-13840
06000-00608
0263-00610
01642-20608
3805-13910
01252-40520
01010-50635
01252-70514
• WASHER
• BOLT
• COVER COMP.
• • SEAL
• • BEARING
• SCREW
• WASHER
• GASKET
• BOLT
• BOLT
• SCREW
1
1
1
1
2
1
1
1
3
1
1
69
70
71
72
73
74
3975-13990
3805-13590
8488Z07051
01252-40608
3805-15140
0263-30508
• LABEL
SHIM
BLADE
BOLT
STABILIZER
SCREW
1
1
2
8
1
4
NOTE
SGCZ2610DW
Fig.3 DRIVE UNIT
Fig.4 CASE UNIT
SGCZ2610DW
Fig.3 DRIVE UNIT
Key# PART NUMBER
DESCRIPTION
Q'TY
/UNIT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
T3065-11000
3805-11102
06002-06001
06000-06001
04065-02812
3805-11211
0225-00608
01252-30520
3805-11310
3805-11320
3180-13330
3805-11331
2850-55211
3805-11360
3130-13270
3805-11412
3805-12101
3805-12131
3565-11341
0263-90510
3805-12210
3805-11511
3805-11521
2200-76210
MISSION ASSY
• CASE COMP, rear
• BEARING
• BEARING
• RING
• CASE, front
• BOLT
• BOLT
• DRUM
• GEAR, pinion
• RING
• GEAR, idler
• WASHER
• GEAR, wheel
• RING
• GASKET
PIPE COMP.
• CUSHION
CAP
SCREW
SHAFT
COVER, right
COVER, left
SCREW
1
1
2
2
1
1
2
6
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
3
31
32
33
34
35
36
37
38
39
40
41
42
43
T3111-14300
848JC13230
3583-14111
3583-14121
3257-14192
4820-13180
T4950-52500
T3111-14001
T3111-14310
K6010-000550
K2200-000040
K2300-000050
B1181-040545
HANDLE-L COMP.
BRACKET ASSY
• BRACKET
• CAP-L
• CAP-U
• BOLT
• BOLT
HANDLE-R ASSY
• HANDLE-R
• GRIP&LEV COMP.
• • LABEL
• • GRIP (L)
• • NUT
1
1
1
1
1
2
4
1
1
1
1
1
1
NOTE
Key# PART NUMBER
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
K2300-000080
K5100-000030
K5100-000040
K2300-000090
B1122-C2910H
K5100-000020
K2300-000070
K5100-000010
K2300-000060
K1300-000060
K5100-000050
K2300-000040
B1111-A0530H
B1122-C4220H
K5200-000060
K5100-000130
K5200-000080
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
848JL066A4
848JN366E0
848JN366C0
T4950-63040
T3300-17202
T3300-17212
T3300-17222
8488052000
8488U00170
T4017-91130
09007-00425
09007-00528
3540-91120
1030-91340
848JL092B1
6220-17202
8488X10020
848JN590R0
T4950-62040
848B8138A1
DESCRIPTION
Q'TY
/UNIT
• • SWITCH
• • SPRING
• • SPRING
• • HOLDER
• • SCREW, tapping
• • SPRING
• • LEVER
• • SPRING
• • LEVER
• • PLUG
• • SPRING
• • GRIP (R)
• • SCREW
• • SCREW, tapping
• CORD
• CABLE
• TUBE
1
1
1
1
2
1
1
1
1
1
1
1
1
5
1
1
1
GUARD
GUARD
BRACKET
BOLT TORX
HANGER ASSY
• HANGER
• CLAMP
SCREW
TOOL SET
• SOKET
• WRENCH
• WRENCH
• SPANNER
• DRIVER
COVER
HARNESS ASSY
LABEL
PLATE, name
BOLT
PROTECTOR
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
NOTE
M3x10
M5x30
M4x20
❈
M6x30
Fig.4 CASE UNIT
Key# PART NUMBER
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
848JN36110
3974-98102
3805-13123
3805-13130
06000-00608
06000-06804
3805-13930
06000-06000
3180-13330
04065-02612
3805-13940
3805-13951
3805-13200
3805-13230
04064-02012
3805-13412
8488R261M3
3805-13510
3805-13520
3805-13550
3805-13560
3805-13570
3805-13580
DESCRIPTION
CASE ASSY
• CASE COMP, cutter
• • CASE COMP, cutter
• • • SEAL
• • BEARING
• • BEARING
• • PINION
• • BEARING
• • RING
• • RING
• • PACKING
• • SPACER
• SHAFT COMP.
• • SEAL
• RING
• ARM, lower
• CONROD
• SHAFT, inner
• NUT
• SHIM, 0.3t
• SHIM
• SHIM, 0.2t
• SHIM, 0.1t
❈ Use Threebond 1521 for adhesion.
Q'TY
/UNIT
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
2
1
1
0~1
1
0~1
0~1
NOTE
Key# PART NUMBER
DESCRIPTION
Q'TY
/UNIT
54
55
56
57
58
59
60
61
62
63
64
65
66
67
3805-13612
3805-13711
3805-13720
01641-20812
3805-13750
T3065-13800
3805-13840
06000-00608
0263-00610
01642-20608
3805-13910
01252-40520
01010-50635
01252-70514
• ARM, upper
• CRANKSHAFT
• GEAR
• WASHER
• BOLT
• COVER COMP.
• • SEAL
• • BEARING
• SCREW
• WASHER
• GASKET
• BOLT
• BOLT
• SCREW
1
1
1
1
1
1
1
2
1
1
1
3
1
1
69
70
71
72
73
74
3975-13990
3805-13590
8488Z07051
01252-40608
3805-15140
0263-30508
• LABEL
SHIM
BLADE
BOLT
STABILIZER
SCREW
1
1
2
8
1
4
NOTE
SGCZ2610DL/SGCZ2610DW
Fig.5 ENGINE UNIT
SGCZ2610DL/SGCZ2610DW
Fig.5 ENGINE UNIT
DESCRIPTION
Q'TY
/UNIT NOTE
Key#
PART NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
848F3R12A2
848F3R12B0
4820-12130
848F4014A0
848F4014B0
T1590-13130
8488530600
8488F40550
848F408801
848F3R1601
848F3R16C0
4810-16130
4810-16170
848F3R16E0
848F3R1611
CYLINDER
GASKET, base
BOLT, M5x22
INSULATOR
GASKET, insulator
GASKET, carburetor
SCREW, M3x6
TUBE
PUMP ASSY
REEDVALVE (S) ASSY
• REEDVALVE
• STOPPER
• SCREW, M3x8
PIRE AIR (S)
REEDVALVE (F) ASSY
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
16
17
18
19
20
21
22
23
24
25
26
27
28
29
848F3R16C0
4810-16130
4810-16170
848F3R16F0
848F3R16H0
8488141000
4810-21101
2629-21130
4810-21140
06030-06001
4810-21210
1850-21220
04065-02812
4820-21310
• REEDVALVE
• STOPPER
• SCREW, M3x8
PIPE AIR (F)
GASKET, valve
SCREW
CRANKCASE COMP.
• PIN
GASKET
BEARING
SEAL
SEAL
SNAP RING
BOLT, M5x30
1
1
1
1
2
6
1
3
1
2
1
1
1
3
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
848F4041A0
8488C34101
8488B82800
1260-41320
T1551-41410
8488738002
848F3R4200
1650-43230
1000-43240
4810-71110
T1512-71200
T1512-71220
2616-71320
1260-71261
4820-72150
848F4C8100
848F600630
1850-81450
4810-06021
848F4081G0
1850-81520
1751-81510
1751-81130
1881-81140
1752-81110
5500-81120
1751-81180
8488361200
1850-81530
5500-81160
8488330400
PISTON
RING
PIN
RING
BEARING
WASHER
CRANKSHAFT COMP.
NUT
KEY
ROTOR
COIL ASSY
• CORD
• CAP
SPACER
BOLT, M4x22
CARBURETOR ASSY
• REBUILD KIT
• • BODY ASSY
• • GASKET KIT
• BODY
• COVER
• PUMP
• RING
• SWIVEL
• SCREW
• BRACKET
• NUT
• SCREW
• SCREW
• WASHER
• SCREW
1
2
1
2
1
2
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
2
1
1
1
4
1
1
76
77
4820-82310 SCREW, M5x60
848F401510 MUFFLER ASSY
2
1
79
80
4810-15140 • ARRESTER
4820-15310 BOLT, M5x50
1
2
Key# PART NUMBER
81
82
83
DESCRIPTION
Q'TY
/UNIT NOTE
848F3R15C0 GASKET
848F3R15D0 PLATE, muffler
T1500-31110 COVER ASSY
1
1
1
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
4820-32120
848F3R31A0
848F3R12G0
4820-12350
4820-51110
4820-51220
T1500-51250
T1500-51230
1140-51242
848F3071C2
1900-72120
4810-71240
4810-71250
T1512-71320
3699-91867
4810-72120
4810-75100
4500-75120
4500-75150
1850-75130
4500-75180
4500-75190
4810-75160
3330-75421
4810-75170
4500-75210
T1501-32120
4810-82100
4810-82130
5500-82140
2630-33610
4810-82170
SCREW, M5x16
COVER, engine
PLATE
SCREW, M5x10
SHOE
SPRING
SCREW
WASHER
WASHER
CAP
SPRING
CORD
CORD, earth
TUBE
PLUG, NGK CMR7H
GROMMET
RECOIL ASSY
• REEL
• SCREW
• SPRING, spiral
• COLLAR
• ARM
• ROPE
• KNOB
• PLATE, stopper
PULLEY
SCREW, M5x16
BODY ASSY
• PLATE, choke
• LEVER, choke
• SCREW
ELEMENT
5
1
1
2
2
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
848F408321
5500-82221
848F348501
T1015-85202
4500-85300
4500-85220
5601-85260
4820-85260
4810-85300
3302-85400
1260-85460
4820-85510
T1504-75411
848F6190B1
T1506-31910
4820-12130
1950-86120
COVER ASSY
• KNOB
TANK ASSY
• CAP ASSY
• • HOLDER ASSY
• • PACKING
• • FILTER
• • STOPPER
• PIPE COMP.
• FLTER ASSY
• CLIP
SCREW, M5x16
LABEL, recoil
LABEL, cover
GUARD
BOLT, N5x22
CLIP
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
2
1