Download Woodstock M1013 User's Manual
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BD9:AB&%&( *M+B:I6A8JII>C< 76C9H6L DLC:GHB6CJ6A ;DGBD9:AHB6CJ;68IJG:9H>C8:+$%. E]dcZ/(+%,()"()-'Dca^cZIZX]c^XVaHjeedgi/iZX]"hjeedgi5h]de[dm#W^o 8DENG><=I?6CJ6GN!'%%*7NLDD9HID8@>CI:GC6I>DC6A!>C8#!G:K>H:96J<JHI!'%%.IH +,(&8G L6GC>C</CDEDGI>DCD;I=>HB6CJ6AB6N7:G:EGD9J8:9>C6CNH=6E:DG;DGBL>I=DJI I=:LG>II:C6EEGDK6AD;LDD9HID8@>CI:GC6I>DC6A!>C8# Eg^ciZY^c8]^cV K_`jdXelXcgifm`[\jZi`k`ZXcjX]\kp`ejkilZk`fejfek_\gifg\ij\klg# fg\iXk`fe#dX`ek\eXeZ\Xe[j\im`Z\f]k_`jdXZ_`e\&\hl`gd\ek% =X`cli\kfi\X[#le[\ijkXe[Xe[]fccfnk_\`ejkilZk`fej^`m\e`ek_`j dXelXcdXpi\jlck`ej\i`fljg\ijfeXc`ealip#`eZcl[`e^XdglkXk`fe# \c\ZkifZlk`fefi[\Xk_% K_\fne\if]k_`jdXZ_`e\&\hl`gd\ek`jjfc\cpi\jgfej`Yc\]fi`kjjX]\ lj\%K_`ji\jgfej`Y`c`kp`eZcl[\jYlk`jefkc`d`k\[kfgifg\i`ejkXccX$ k`fe`eXjX]\\em`ifed\ek#g\ijfee\ckiX`e`e^Xe[ljX^\Xlk_fi`qX$ k`fe#gifg\i`ejg\Zk`feXe[dX`ek\eXeZ\#dXelXcXmX`cXY`c`kpXe[ Zfdgi\_\ej`fe#Xggc`ZXk`fef]jX]\kp[\m`Z\j#YcX[\&Zlkk\i`ek\^i`kp# Xe[k_\ljX^\f]g\ijfeXcgifk\Zk`m\\hl`gd\ek% K_\dXel]XZkli\in`ccefkY\_\c[c`XYc\]fi`ealipfigifg\ikp [XdX^\]ifde\^c`^\eZ\#`dgifg\ikiX`e`e^#dXZ_`e\df[`]`ZXk`fejfi d`jlj\% Jfd\[ljkZi\Xk\[Ypgfn\ijXe[`e^#jXn`e^#^i`e[`e^#[i`cc`e^#Xe[ fk_\iZfejkilZk`feXZk`m`k`\jZfekX`ejZ_\d`ZXcjbefnekfk_\JkXk\f] :Xc`]fie`XkfZXlj\ZXeZ\i#Y`ik_[\]\Zkjfifk_\ii\gif[lZk`m\_Xid% Jfd\\oXdgc\jf]k_\j\Z_\d`ZXcjXi\1 C\X[]ifdc\X[$YXj\[gX`ekj% :ipjkXcc`e\j`c`ZX]ifdYi`Zbj#Z\d\ekXe[fk_\idXjfeipgif[lZkj% 8ij\e`ZXe[Z_ifd`ld]ifdZ_\d`ZXccp$ki\Xk\[cldY\i% Pflii`jb]ifdk_\j\\ogfjli\jmXi`\j#[\g\e[`e^fe_fnf]k\epfl [fk_`jkpg\f]nfib%Kfi\[lZ\pfli\ogfjli\kfk_\j\Z_\d`ZXcj1 Nfib`eXn\ccm\ek`cXk\[Xi\X#Xe[nfibn`k_Xggifm\[jX]\kp\hl`g$ d\ek#jlZ_Xjk_fj\[ljkdXjbjk_XkXi\jg\Z`Xccp[\j`^e\[kf]`ck\i flkd`ZifjZfg`ZgXik`Zc\j% J8=<KP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%Standard Machinery Safety ..................... 6 Additional Safety for Metal Cutting Bandsaws ......................... 8 G8IKJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% *+ Motor & Feed Rate Control ................... 34 Saw Assembly ................................... 36 Stand Assembly ................................. 38 Guides & Shafts ................................ 40 Machine Labels ................................. 42 N8II8EKP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% +, FG<I8K@FEJ D8@EK<E8E:< FG<I8K@FEJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% )( General .......................................... 21 Operation ........................................ 21 Blade Speed ..................................... 23 Blade Selection ................................. 24 Feed Rate ....................................... 25 J<KLG J<KLG%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (' Unpacking ....................................... 10 Inventory ........................................ 10 Machine Placement ............................ 11 Cleaning Machine............................... 11 Wheels, Feet, and Cabinet ................... 12 Shipping Strap Removal & Stop Adjustment ............................. 14 Squaring Vise to Blade ........................ 14 Chip Tray & Cast Iron Stop.................... 15 Automatic OFF Adjustment ................... 16 Pulley Cover..................................... 17 Blade Tension ................................... 18 Blade Guides .................................... 19 Test Run.......................................... 20 J<IM@:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ). General .......................................... 27 Blade Change ................................... 27 Blade Tracking .................................. 29 Electrical Safety Instructions................. 30 Wiring Diagram ................................. 31 Troubleshooting................................. 32 <C<:KI@:8C <C<:KI@:8C%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%0 110V/220V Operation ............................ 9 Extension Cords .................................. 9 Electrical Specifications ........................ 9 D8@EK<E8E:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% )General .......................................... 26 Cleaning ......................................... 26 Lubrication ...................................... 26 J8=<KP @EKIF;L:K@FE%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%) Woodstock Technical Support .................. 2 Machine Specifications .......................... 3 @EKIF;L:K@FE :fek\ekj J<IM@:< G8IKJ LJ<K?<HL@:B>L@;<G8><C89<CJKFJ<8I:?FLK@E=FID8K@FE=8JK @EKIF;L:K@FE D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 @EKIF;L:K@FE Nff[jkfZbK\Z_e`ZXcJlggfik This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product. We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo% Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims. If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q. If you have comments about this manual, please contact us at: Nff[jkfZb@ek\ieXk`feXc#@eZ% 8kke1K\Z_e`ZXc;fZld\ekXk`feDXeX^\i G%F%9fo)*'0 9\cc`e^_Xd#N80/)). <dX`c1dXelXcj7nff[jkfZb`ek%Zfd -2- B68=>C: HE:8>;>86I>DCH Phone #: (360) 734-3482 • Online Tech Support: [email protected] • Web: www.shopfox.biz BD9:AB&%&( *M+B:I6A8JII>C<76C9H6L Dfkfi Type .......................................................................................... TEFC Capacitor Start Induction Horsepower ............................................................................................................... 1⁄2 HP Voltage ................................................................................................................ 110/220V Prewired ..................................................................................................................... 110V Phase....................................................................................................................... Single Amps .......................................................................................................................7/3.5A Speed .................................................................................................................. 1725 RPM Cycle ........................................................................................................................ 60 Hz Number Of Speeds ............................................................................................................. 1 Power Transfer .................................................................................................... V-Belt Drive Bearings ............................................................................................... Sealed and Lubricated DX`eJg\Z`]`ZXk`fej Fg\iXk`fe@e]f Blade Speeds ..........................................................................................80, 120, 200 FPM Blade Length ........................................................................................................64 1⁄2" Head Swivel ........................................................................................................... 45° :lkk`e^:XgXZ`k`\j Angle Cuts .......................................................................................... 45° Right, 60° Left Vise Jaw Depth ...................................................................................................... 4 3⁄8" Vise Jaw Height ..................................................................................................... 2 1⁄2" Max. Capacity Rectangular Height @ 90° .......................................................................... 5" Max. Capacity Rectangular Width @ 90° ........................................................................... 6" Max. Capacity Rectangular Height @ 60° ....................................................................... 1 3⁄4" Max. Capacity Rectangular Width @ 60° ....................................................................... 2 3⁄16" Max. Capacity Rectangular Height @ 45° ......................................................................2 15⁄16" Max. Capacity Rectangular Width @ 45° ........................................................................ 3 3⁄4" Max. Capacity Round @ 90° .......................................................................................... 5" Max. Capacity Round @ 60 ......................................................................................... 1 3⁄4" Max. Capacity Round @ 45° ....................................................................................... 3 3⁄4" KXYc\`e]f Length ................................................................................................................... 12" Width .................................................................................................................. 4 1⁄2" Floor To Cutting Area Height ........................................................................................ 29" DXZ_`e\Jg\Z`]`ZXk`fej -3- @EKIF;L:K@FE D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 @EKIF;L:K@FE D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 Fm\iXcc;`d\ej`fej Weight .................................................................................................................. 150 lbs. Length ......................................................................................................................... 39" Width ....................................................................................................................... 23 3⁄8" Height ...................................................................................................................... 54 3⁄4" Foot Print (Length/Width).....................................................................................26 1⁄2" x 20 1⁄2" :fejkilZk`feDXk\i`Xcj Table .............................................................................................. Precision-Ground Cast Iron Wheels ..................................................................................................... Machined Cast Iron Body..................................................................................................................... Cast Iron Base ..............................................................................Formed & Welded Steel w/Coolant Sump Wheel Cover ..................................................................................................... Formed Steel Paint ........................................................................................................................Epoxy J_`gg`e^;`d\ej`fej Weight ................................................................................................................... 176 lbs. Length ......................................................................................................................... 41" Width .......................................................................................................................... 19" Height ......................................................................................................................... 22" <c\Zki`ZXc Switch ..................................................................................................... Automatic Shut-Off Switch Voltage ............................................................................................................. 110V Cord Length................................................................................................................. 6 ft. Cord Gauge ............................................................................................................ 18 gauge Recommended Breaker Size for 110V ................................................................................... 15A Recommended Breaker Size for 220V ................................................................................... 15A Included Plug Type ................................................................................................. NEMA 5-15 Fk_\i Wheel Size .................................................................................................................... 13" Blade Guides.............................................................................................. Adjustable Carbide ISO Factory ............................................................................................................ ISO 9001 Country of Origin ......................................................................................................... China Warranty ................................................................................................................. 2 Years Serial Number Location .................................................................Machine ID Label on Body Frame Assembly Time ......................................................................................................30 Minutes =\Xkli\j Control Panel Conveniently Located Adjustable Hydraulic Downfeed Quick Release Vise for Rapid Workpiece Change-Out Blade Included -4- @EKIF;L:K@FE D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 :fekifcjXe[=\Xkli\j Blade Tension Knob Blade Tension Gauge Pulley Cover Gearbox Heavy-Duty Motor Blade Guide Knob Blade Guides Hydraulic Cylinder & Feed Rate Dial Vise Clamp Handwheel ON/OFF Push-Button Switch Assembly Cast Iron Stop Table Angle Scale =`^li\(% Model M1013. -5- D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 J8=<KP J8=<KP JkXe[Xi[ J8=<KP DXZ_`e\ipJX]\kp I<8;D8EL8C9<=FI<FG<I8K@E>D8:?@E<% =8@CLI<KF=FCCFN@EJKIL:K@FEJ9<CFNN@CC I<JLCK@EG<IJFE8C@EALIP% @e[`ZXk\jXe`dd`e\ekcp_XqXi[fljj`klXk`fen_`Z_#`]efkXmf`[\[#N@CC i\jlck`e[\Xk_fij\i`flj`ealip% @e[`ZXk\jXgfk\ek`Xccp_XqXi[fljj`klXk`fen_`Z_#`]efkXmf`[\[#:FLC; i\jlck`e[\Xk_fij\i`flj`ealip% @e[`ZXk\jXgfk\ek`Xccp_XqXi[fljj`klXk`fen_`Z_#`]efkXmf`[\[#D8P i\jlck`ed`efifidf[\iXk\`ealip% EFK@:< K_`jjpdYfc`jlj\[kfXc\ikk_\lj\ikflj\]lc`e]fidXk`feXYflkgifg\i fg\iXk`fef]k_\\hl`gd\ek#Xe[&fiXj`klXk`fek_XkdXpZXlj\[XdX^\ kfk_\dXZ_`e\ip% JkXe[Xi[JX]\kp@ejkilZk`fej (% I<8;K?IFL>?K?<<EK@I<D8EL8C9<=FI<JK8IK@E>D8:?@E<IP%DXZ_`e\ipgi\j\ekjj\i`flj `ealip_XqXi[jkflekiX`e\[lj\ij% )% 8CN8PJ LJ< 8EJ@ 8GGIFM<; J8=<KP >C8JJ<J N?<E FG<I8K@E> D8:?@E<IP% <m\ip[Xp \p\$ ^cXjj\jfecp_Xm\`dgXZki\j`jkXekc\ej\jÇk_\pXi\EFKjX]\kp^cXjj\j% *% 8CN8PJN<8I8E@FJ?8GGIFM<;I<JG@I8KFIN?<EFG<I8K@E>D8:?@E<IPK?8KGIF;L:<J ;LJK%Nff[[ljk`jXZXiZ`ef^\eXe[ZXeZXlj\ZXeZ\iXe[j\m\i\i\jg`iXkfip`cce\jj\j% +% 8CN8PJ LJ< ?<8I@E> GIFK<:K@FE N?<E FG<I8K@E> D8:?@E<IP% DXZ_`e\ip ef`j\ ZXe ZXlj\ g\idXe\ek_\Xi`e^[XdX^\% ,% N<8IGIFG<I8GG8I<C%;FEFKn\Xicffj\Zcfk_`e^#^cfm\j#e\Zbk`\j#i`e^j#fia\n\cipn_`Z_dXp ^\k ZXl^_k `e dfm`e^ gXikj% N\Xi gifk\Zk`m\ _X`i Zfm\i`e^ kf ZfekX`e cfe^ _X`i Xe[ n\Xi efe$jc`g ]ffkn\Xi% -% E<M<IFG<I8K<D8:?@E<IPN?<EK@I<;#FILE;<IK?<@E=CL<E:<F=;IL>JFI8C:F?FC% 9\d\ekXccpXc\ikXkXcck`d\jn_\eilee`e^dXZ_`e\ip% .% FECP8CCFNKI8@E<;8E;GIFG<ICPJLG<IM@J<;G<IJFEE<CKFFG<I8K<D8:?@E<IP%DXb\ jli\fg\iXk`fe`ejkilZk`fejXi\jX]\Xe[Zc\Xicple[\ijkff[% /% B<<G:?@C;I<E8E;M@J@KFIJ8N8P%B\\gXccZ_`c[i\eXe[m`j`kfijXjX]\[`jkXeZ\]ifdk_\nfib Xi\X% 0% D8B<NFIBJ?FG:?@C;GIFF=%Lj\gX[cfZbj#dXjk\ijn`kZ_\j#Xe[i\dfm\jkXikjn`kZ_b\pj% -6- D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 ('% E<M<IC<8M<N?<ED8:?@E<@JILEE@E>%Kliegfn\iF==Xe[XccfnXccdfm`e^gXikjkfZfd\kf XZfdgc\k\jkfgY\]fi\c\Xm`e^dXZ_`e\leXkk\e[\[% ((% ;FEFKLJ<@E;8E><IFLJ<EM@IFED<EKJ%;FEFKlj\dXZ_`e\ip`e[Xdg#n\kcfZXk`fej#fi n_\i\Xep]cXddXYc\fiefo`flj]ld\jdXp\o`jk% (*% LJ<8>IFLE;<;<OK<EJ@FE:FI;I8K<;=FIK?<D8:?@E<8DG<I8><%Le[\ij`q\[Zfi[jfm\i$ _\XkXe[cfj\gfn\i%I\gcXZ\\ok\ej`feZfi[j`]k_\pY\Zfd\[XdX^\[%;FEFKlj\\ok\ej`feZfi[j ]fi))'MdXZ_`e\ip% (+% 8CN8PJ;@J:FEE<:K=IFDGFN<IJFLI:<9<=FI<J<IM@:@E>D8:?@E<IP%DXb\jli\jn`kZ_`j `eF==gfj`k`feY\]fi\i\Zfee\Zk`e^% (,% D8@EK8@ED8:?@E<IPN@K?:8I<%B\\gYcX[\jj_XigXe[Zc\Xe]fiY\jkXe[jX]\jkg\i]fidXeZ\% =fccfn`ejkilZk`fej]ficlYi`ZXk`e^Xe[Z_Xe^`e^XZZ\jjfi`\j% (-% D8B<JLI<>L8I;J8I<@EGC8:<8E;NFIB:FII<:KCP9<=FI<LJ@E>D8:?@E<IP% (.% I<DFM< 8;ALJK@E> B<PJ 8E; NI<E:?<J% DXb\ X _XY`k f] Z_\Zb`e^ ]fi b\pj Xe[ X[aljk`e^ ni\eZ_\jY\]fi\klie`e^dXZ_`e\ipFE% (/% :?<:B =FI ;8D8><; G8IKJ 9<=FI< LJ@E> D8:?@E<IP% :_\Zb ]fi Y`e[`e^ Xe[ Xc`^ed\ek f] gXikj#Yifb\egXikj#gXikdflek`e^#cffj\Yfckj#Xe[Xepfk_\iZfe[`k`fejk_XkdXpX]]\ZkdXZ_`e\ fg\iXk`fe%I\gX`ifii\gcXZ\[XdX^\[gXikj% (0% LJ<I<:FDD<E;<;8::<JJFI@<J%I\]\ikfk_\`ejkilZk`fedXelXc]fii\Zfdd\e[\[XZZ\jjfi`\j% K_\lj\f]`dgifg\iXZZ\jjfi`\jdXpZXlj\i`jbf]`ealip% )'%;FEFK=FI:<D8:?@E<IP%NfibXkk_\jg\\[]fin_`Z_k_\dXZ_`e\fiXZZ\jjfipnXj[\j`^e\[% )(% J<:LI< NFIBG@<:<% Lj\ ZcXdgj fi X m`j\ kf _fc[ k_\ nfibg`\Z\ n_\e giXZk`ZXc% 8 j\Zli\[ nfibg`\Z\gifk\Zkjpfli_Xe[jXe[]i\\jYfk__Xe[jkffg\iXk\k_\dXZ_`e\% ))% ;FEFKFM<II<8:?%B\\ggifg\i]ffk`e^Xe[YXcXeZ\XkXcck`d\j% )*% D8EPD8:?@E<JN@CC<A<:KK?<NFIBG@<:<KFN8I;K?<FG<I8KFI%BefnXe[Xmf`[Zfe[`$ k`fejk_XkZXlj\k_\nfibg`\Z\kfb`ZbYXZb% )+% 8CN8PJCF:BDF9@C<98J<J@=LJ<; 9<=FI<FG<I8K@E>D8:?@E<IP% ),% 9< 8N8I< K?8K :<IK8@E ;LJK D8P 9< ?8Q8I;FLJ kf k_\ i\jg`iXkfip jpjk\dj f] g\fgc\ Xe[ Xe`dXcj#\jg\Z`Xccp]`e\[ljk%DXb\jli\pflbefnk_\_XqXi[jXjjfZ`Xk\[n`k_k_\kpg\f][ljkpfl n`ccY\\ogfj\[kfXe[XcnXpjn\XiXi\jg`iXkfiXggifm\[]fik_Xkkpg\f][ljk% -7- J8=<KP ()% B<<GNFIB8I<8:C<8E8E;N<CCC@K%:clkk\iXe[[Xibj_X[fnjdXpZXlj\XZZ`[\ekj% D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 J8=<KP 8[[`k`feXcJX]\kp]fiD\kXc:lkk`e^9Xe[jXnj I<8;Xe[le[\ijkXe[k_`j \ek`i\dXelXcY\]fi\lj`e^ k_`jdXZ_`e\%J\i`fljg\i$ jfeXc `ealip dXp fZZli `] jX]\kp Xe[ fg\iXk`feXc `e]fidXk`fe `j efk le[\i$ jkff[ Xe[ ]fccfn\[% ;F EFK i`jb pfli jX]\kp Yp efki\X[`e^ LJ<k_`jXe[fk_\idXZ_`e\ipn`k_ZXlk`fe Xe[ i\jg\Zk% 8cnXpj Zfej`[\i jX]\kp ]`ijk# Xj `k Xggc`\j kf pfli `e[`m`[lXc nfib`e^ Zfe[`k`fej%Efc`jkf]jX]\kp^l`[\c`e\jZXe Y\ Zfdgc\k\Ç\m\ip j_fg \em`ifed\ek `j [`]]\i\ek%=X`cli\kf]fccfn^l`[\c`e\jZflc[ i\jlck `e j\i`flj g\ijfeXc `ealip# [XdX^\ kf\hl`gd\ekfigffinfibi\jlckj% (% 9cX[\:fe[`k`fe1 Do not operate with a dull, cracked or badly worn blade—they can break during use or greatly decrease cutting performance. Inspect blades for cracks and missing teeth before each use. )% 9cX[\I\gcXZ\d\ek1 Wear gloves to protect hands and safety glasses to protect eyes when replacing the blade. When replacing blades, make sure teeth face forward and down toward the table in the direction of blade travel. *% Nfibg`\Z\?Xe[c`e^1 Your hands can be cut or drawn into the blade during operation if the workpiece moves unexpectedly. Always keep your hands a safe distance away from the moving blade. +% DX^e\j`ld=`i\?XqXi[1 Use EXTREME CAUTION if cutting magnesium. Using the wrong cutting fluid or overheating material could lead to an extremely hot fire that is difficult to extinguish. Additionally, do not allow magnesium swarf or dust to pile up around the machine and only dispose of the waste using approved methods. ,% ?fkJli]XZ\j1 Be aware that touching hot workpieces or chips after welding, grinding, or cutting can cause burns. -% :lkk`e^=cl`[JX]\kp1 If cutting fluid is used for operations, only use the minimum amount necessary, and promptly clean it from the machine and work area after use. Cutting fluid is associated with skin disease, lung damage, and cancer. Avoid breathing, ingesting, or touching cutting fluid and always wear approved personal protective equipment when using or cleaning it. Always follow the manufacturer's recommendation to ensure safe and appropriate use. .% <ekXe^c\d\ek?XqXi[j1 Always keep the blade guard correctly positioned and wheel doors closed and secured when bandsaw is in operation. Loose clothing, jewelry, long hair and work gloves can be drawn into working parts. /% LejkXYc\Nfibg`\Z\j1 Workpieces that cannot be supported or stabilized without a vise or jig should not be cut on a vertical metal-cutting bandsaw, because they can unexpectedly move while cutting and draw the operator's hands into the blade causing serious personal injury. Examples are chains, cables, round or oblong-shaped workpieces, workpieces with internal or built-in moving or rotations parts, etc. 0% :c\Xi`e^:_`gj1 Metal chips can easily cut skin—even through a piece of cloth. Avoid clearing chips by hand or with a rag. Use a brush or vacuum to clear metal chips. -8- D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 <C<:KI@:8C K_\ dXZ_`e\ dljk Y\ gifg\icp j\k lg Y\]fi\ `k `j jX]\kffg\iXk\%;FEFKZfee\Zkk_`jdXZ_`e\kfk_\ gfn\i jfliZ\ lek`c `ejkilZk\[ kf [f jf `e k_\ K\jk Ilegfik`fef]k_`jdXelXc% <C<:KI@:8C (('M&))'MFg\iXk`fe The ModelM1013 is prewired for 110V operation. For 220V operation, the motor must be re-wired as directed by the wiring diagram on the inside of the motor junction box cover. If this diagram is not available, use the wiring diagram on GX^\*(. The power supply circuit used for this machine MUST be grounded and rated for the amperage given below. Never replace a circuit breaker with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes. -$(,G -$(,I =`^li\)% NEMA 5-15 and 6-15 plugs and receptacles. This machine must be grounded! The cord supplied with this machine comes with a grounding wire. If your outlet does not accommodate a ground pin, have it replaced by a qualified electrician. @]pflXi\lejli\XYflkk_\n`i`e^Zf[\j`epfliXi\X fipflgcXekfZfee\ZkpflidXZ_`e\kfXj_Xi\[Z`i$ Zl`k#pfldXpZi\Xk\X]`i\fiZ`iZl`kfm\icfX[_XqXi[Ç ZfejlckXhlXc`]`\[\c\Zki`Z`Xekfi\[lZ\k_`ji`jb% <ok\ej`fe:fi[j We do not recommend using an extension cord; however, if you have no alternative, use the following guidelines: • • • • Use a cord rated for Standard Service (S). Do not use an extension cord longer than 50 feet. Ensure that the cord has a ground wire and pin. Use the gauge size listed below as a minimum. ;FEFKnfibfepfli\c\Zki`ZXcjpjk\d `] pfl Xi\ lejli\ XYflk \c\Zki`ZXc Zf[\jXe[n`i`e^J\\bXjj`jkXeZ\]ifd X hlXc`]`\[ \c\Zki`Z`Xe% @^efi`e^ k_`j nXie`e^ZXeZXlj\\c\ZkifZlk`fe#]`i\# fidXZ_`e\[XdX^\% <c\Zki`ZXcJg\Z`]`ZXk`fej Fg\iXk`e^MfckX^\ 8dg;iXn D`e%:`iZl`kJ`q\ I\Zfdd\e[\[Gcl^ <ok\ej`fe:fi[ 110V Operation 7 Amps 15A NEMA 5-15 (incl.) 14 Gauge 220V Operation 3.5 Amps 15A NEMA 6-15 (not incl.) 16 Gauge -9- D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 J<KLG A% B% C% D% LegXZb`e^ This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. 8jj\dYcp?Xi[nXi\EfkJ_fne 1 —Hex Wrench 4mm ............................1 —Hex Bolt M8-1.25 x 30.......................4 —Flat Washer 17mm (Wheels) ...............4 —Flat Washer 8mm ............................4 —Cotter Pin 1⁄8" x 1" (Wheels) ...............2 —Hex Nut M8-1.25 (Feet) .....................2 —Phillips Head Screw M6-1 x 12 ........... 16 —Flat Washer 6mm .......................... 16 —Hex Bolt 1⁄4"-20 x 1⁄2" .......................2 —Flat Washer 1⁄4" ..............................2 @em\ekfip The following is a description of the main components shipped with the Model M1013. Lay the components out to inventory them. J<KLG Belt Cover .................................1 Work Stop ..................................1 Work Stop Shaft...........................1 Wheels .....................................2 Efk\1 @]pflZXek]`e[Xe`k\dfek_`jc`jk#Z_\Zbk_\ dflek`e^cfZXk`fefek_\dXZ_`e\fi\oXd`e\k_\ gXZbX^`e^dXk\i`XcjZXi\]lccp%FZZXj`feXccpn\gi\$`ejkXcc Z\ikX`eZfdgfe\ekj]fijX]\ij_`gg`e^% @em\ekfip=`^li\* Hkp 8% Base ..........................................................1 9% Front Panel .................................................1 :% Rear Panel ..................................................1 ;% Right Panel .................................................1 <% Left Panel ...................................................1 =% Chip Tray ....................................................1 >% Feet ..........................................................4 ?% Axle ..........................................................1 @% V-Belt ........................................................1 B\\g dXZ_`e\ [`jZfee\Zk\[ ]ifd gfn\ilek`c`ejkilZk\[fk_\in`j\% : 9 8 > = ? @ A < D B C =`^li\*% Model M1013 inventory. -10- ; D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 :c\Xe`e^DXZ_`e\ =cffiCfX[1 This machine distributes a heavy load in a small footprint. Some residential floors may require additional bracing to support both machine and operator. Nfib`e^:c\XiXeZ\j1 Consider existing and anticipated needs, size of material to be processed through the machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your Machine Type. The table and other unpainted parts of your metal cutting bandsaw are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser. DO NOT use chlorine-based solvents such as brake parts cleaner or acetone—if you happen to splash some onto a painted surface, you will ruin the finish. C`^_k`e^1 Lighting should be bright enough to eliminate shadow and prevent eye strain. <c\Zki`ZXc1Electrical circuits must be dedicated or large enough to handle amperage requirements. Outlets must be located near each machine, so power or extension cords are clear of high-traffic areas. Follow local electrical codes for proper installation of new lighting, outlets, or circuits. E<M<IZc\Xen`k_^Xjfc`e\ fi fk_\i g\kifc\ld$ YXj\[jfcm\ekj%Dfjk_Xm\ cfn ]cXj_ gf`ekj# n_`Z_ dXb\ k_\d \oki\d\cp ]cXddXYc\% 8 i`jb f] \ogcfj`fe Xe[ Ylie`e^ \o`jkj `] k_\j\ gif[lZkj Xi\lj\[%J\i`fljg\ijfeXc `ealip dXp fZZli `] k_`j nXie`e^`j`^efi\[ LJ< _\cg\ij fi gfn\i c`]k`e^ \hl`gd\ek kf c`]k k_`j DXZ_`e\ EXd\% Fk_\in`j\# j\i`flj g\i$ jfeXc`ealipdXpfZZli% 8CN8PJ nfib `e n\cc$ m\ek`cXk\[Xi\Xj]Xi]ifd gfjj`Yc\ `^e`k`fe jfliZ\j n_\e lj`e^ jfcm\ekj kf Zc\Xe dXZ_`e\ip% DXep jfcm\ekj Xi\ kfo`Z n_\e `e_Xc\[ fi `e^\jk\[% Lj\ ZXi\ n_\e [`jgfj`e^ f] nXjk\ iX^j Xe[ kfn\cj kf Y\ jli\ k_\p ;F EFK Zi\Xk\ ]`i\ fi \em`ifed\ekXc_XqXi[j% D8B< pfli j_fg ÈZ_`c[ jX]\%É <ejli\ k_Xk pfli nfibgcXZ\ `j `eXZZ\jj`Yc\ kf Z_`c[i\e Yp Zcfj`e^ Xe[ cfZb`e^Xcc\ekiXeZ\jn_\e pflXi\XnXp%E<M<IXccfn lekiX`e\[ m`j`kfij `e pfli j_fg n_\e Xjj\dYc`e^# X[aljk`e^ fi fg\iXk`e^ \hl`gd\ek% -11- J<KLG DXZ_`e\GcXZ\d\ek D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 N_\\cj#=\\k#Xe[ :XY`e\k This bandsaw is shipped with four rubber feet with posts and two wheels with an axle. It is your option to install four rubber feet if you do not need to move the bandsaw, or install the axle and wheels if you need to move the bandsaw regularly. J<KLG Kf`ejkXcck_\n_\\cj#]\\k#Xe[k_\ZXY`e\k#[fk_\j\ jk\gj1 (% At the end of the base with the axle holes, insert the axle into the base (see =`^li\+). )% Slide a 17mm flat washer and wheel onto each end of the axle, followed by another 17mm flat washer and cotter pin. *% Thread a 3⁄8-16 hex nut on both rubber feet. +% Thread rubber feet into the base (see =`^li\+). ,% Position the base on the floor, and adjust the feet until the base is level and stable. -% Tighten the hex nuts against the base to lock the feet in position. .% Position the front and rear panels on the base and install the panels to the base with four M6-1 x 12 Phillips head screws and 6mm flat washers, as shown in =`^li\,. /% Position the left panel between the front and rear panels, and secure it in place with six M6-1 x 12 Phillips head screws and 6mm flat washers, as shown in =`^li\-. =`^li\+% Installing wheels and feet. =`^li\,% Front and rear panels installed. =`^li\-% Left panel installed. -12- D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 0% Position the right panel between the front and rear panel, and secure it in place with six M6-1 x 12 Phillips head screws and 6mm flat washers, as shown in =`^li\.. K_\Df[\cD('(*`j_\XmpKf Xmf`[g\ijfeXc`ealip#^\k_\cgkf c`]kk_`jdXZ_`e\% ('% With the help of an assistant or a hoisting device, place the bandsaw onto the cabinet. =`^li\.% Installing right panel. ((% Secure the bandsaw to the cabinet with four M8-1.25 x 30 hex bolts and 8mm flat washers, as shown in =`^li\/. J<KLG =`^li\/% Installing bandsaw to cabinet. -13- D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 J_`gg`e^JkiXgI\dfmXc Jkfg8[aljkd\ek To ensure that your bandsaw arrives without damage to the hinge system, a shipping strap was installed. After removing the shipping strap, you will have to make a series of adjustments, beginning with the feed stop bolt. Shipping Brace Kfi\dfm\k_\j_`gg`e^jkiXgXe[X[aljkk_\]\\[jkfg Yfck#[fk_\j\jk\gj1 (% Remove the shipping strap hex bolt and strap with a 12mm wrench, as shown in =`^li\0. Efk\1 B\\gk_`jj_`gg`e^jkiXg`ek_\\m\ekk_Xkpfl dljkkiXejgfikfij_`gk_\YXe[jXn% J<KLG )% Adjust the feed stop bolt and jam nut with a 14mm wrench (=`^li\('), so the bandsaw blade teeth are just below the table surface when the cut is complete. =`^li\0% Removing shipping strap. JhlXi`e^M`j\kf9cX[\ To ensure that your bandsaw will make cuts that match the degree scale, you must make sure to square the vise to the blade. KfjhlXi\k_\m`j\kfk_\YcX[\#[fk_\j\jk\gj1 (% )% Rotate the headstock until the pointer reads "0" on the tabletop scale, and tighten the headstock lock lever so the headstock stays indexed at zero. Using a 6mm wrench, loosen the two cap screws that hold the vise to the table, as shown in =`^li\((. *% Using a small machinists square, adjust the vise so it is square to the blade. +% Tighten the two cap screws, so the vise and blade are square with one another. Feed Stop Bolt =`^li\('% Feed stop bolt. Headstock Lock Lever =`^li\((% Squaring vise to blade, headstock, and table scale. -14- D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 :_`gKiXp:Xjk@ife Jkfg The chip tray directs small workpieces into a bucket when the cut is complete. The cast iron stop allows you to repeat cuts at the same length. Kf`ejkXcck_\Z_`gkiXpXe[ZXjk`ifejkfg#[fk_\j\ jk\gj1 (% Position the chip tray, as shown in =`^li\(). )% Insert the stop rod approximately 3⁄4" into the saw until the end of the rod is just flush with the inside casting surface, as shown in =`^li\(*. *% Use a 4mm hex wrench to tighten the set screw shown in =`^li\(*. Chip Tray Slide the cast iron stop onto the stop rod and tighten the set screw in the side of the stop, as shown in =`^li\(+. J<KLG +% =`^li\()% Chip tray installed. Set Screw =`^li\(*% Installing stop rod. Set Screw =`^li\(+% Cast iron stop installed. -15- D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 8lkfdXk`ZF== 8[aljkd\ek After you have removed the shipping strap and have adjusted the headstock stop bolt, you must adjust the OFF button lever stop bolt, so the bandsaw shuts OFF automatically when a cut is complete. Stop Bolt & Jam Nut J<KLG Kfj\kk_\X[aljkk_\F==Ylkkfe#[fk_\j\jk\gj1 (% With the headstock in the complete down position, loosen the 12mm stop bolt and jam nut shown in =`^li\(,. )% Push down on the OFF button lever so the button is completely depressed. *% While keeping the lever depressed, use your fingertips to turn the stop bolt until the head just touches the lever. 4. Back off the stop bolt 1⁄3 turn and tighten the jam nut. -16- OFF Button Lever =`^li\(,% Automatic OFF components. D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 Glcc\p:fm\i When opened, the pulley cover gives you access to change the pulley ratio so the bandsaw can cut at one of three speeds. <EK8E>C<D<EK?8Q8I; D8B< JLI< k_\ YXe[jXn `j legcl^^\[ Y\]fi\ gifZ\\[`e^ Fk_\in`j\# j\m\i\ `ealip dXp fZZli% Kf`ejkXcck_\glcc\pZfm\i#[fk_\j\jk\gj1 =`^li\(-% Positioning the pulley cover. Position and rotate the pulley cover into place, as shown in =`^li\(-. )% Install the two 1⁄4-20 x 1⁄2" hex bolts and washers to secure the pulley cover. *% Loosen the belt tension knob enough to install the belt on the appropriate pulley that will give the required blade speed. Refer to 9cX[\Jg\\[ on GX^\ )* for blade speed selections. +% Adjust the belt tension knob (=`^li\(.), so the belt has approximately 1⁄4" deflection when pressed in between the pulleys, then close and secure the cover. J<KLG (% Belt Tension Knob =`^li\(.% Belt tension knob. -17- D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 9cX[\K\ej`fe Proper blade tension is essential to long blade life, straight cuts, and efficient cutting. Two major signs that you do not have proper blade tension are: 1) the blade stalls in the cut and slips on the wheels, and 2) the blade frequently breaks from being too tight. Cylinder Lock Pin Safety Stop ;`jZfee\Zk YXe[jXn ]ifd gfn\i 9<=FI< dXb`e^ Xe[ X[aljkd\ekj kfk_\dXZ_`e\ =`^li\(/%Raising and locking headstock. Kfj\kk_\YcX[\k\ej`fe#[fk_\j\jk\gj1 Make sure the blade is tracking properly (refer to 9cX[\KiXZb`e^ on GX^\)0 for detailed instructions). )% Remove the cylinder lock pin, raise the headstock to the full vertical position, and push the safety stop inward to lock the headstock in the vertical position (see =`^li\(/ . *% Open the blade cover, as shown in =`^li\(0#slide the blade guides as far apart as possible, then secure them in place +% Turn the blade tension knob until the blade is snug, and the blade tension scale indicates "medium" (see =`^li\)'). ,% Adjust the blade guides as instructed in the next subsection -% Close and secure the blade guard. J<KLG (% Blade Tension Knob =`^li\(0%Blade tension adjustment knob. Blade Tension Scale =`^li\)'% Typical blade tension scale. -18- D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 9cX[\>l`[\j The blade guide side bearings support and twist the blade straight so the blade will enter the workpiece perpendicular to the table surface (see Figure )(). The blade guide support bearings prevent blade twist by stopping the blade from being pushed back during a cut. Both adjustments are critical for correct saw operation. Note: Make sure the blade is tensioned and tracks correctly before you adjust the blade guide bearings. Refer to Blade Tension on the previous page and Blade Tracking on Page)0 for detailed instructions. To adjust the guide bearings, do these steps: Guide Blade Guide Support Bearing Bearing Adjustment Hex Bolt Side Bearing Eccentric and Jam Nut Blade Guide Side Bearing =`^li\)(% Blade guide adjustment locations. DISCONNECT BANDSAW FROM POWER! )% Let the bandsaw headstock park in the full down position. *% Use a 12mm wrench to loosen the lower guide bearing adjustment hex bolt shown in =`^li\)). +% Adjust the blade guide housing so the support bearing rests against the rear of the blade, as illustrated in =`^li\)(% ,% Tighten the adjustment hex bolt. -% Use a 14mm wrench to loosen the outer side bearing eccentric jam nuts of the upper guide bearing. Side Bearing Eccentric and Jam Nut J<KLG (% Guide Bearing Adjustment Hex Bolt =`^li\))% Blade guide adjustments. Note: The inner side bearing are not on eccentric shafts and cannot be adjusted. .% Use a 12mm wrench to rotate the side bearing eccentrics until the bearings hold the blade perpendicular to the table surface, and have a bearing-to-blade clearance of 0.000"—0.001". The bearings must not pinch the blade. Note: To make sure the blade is perpendicular to the table, use a standard machinist's square. /% Tighten the jam nuts, loosen the lock knob, and slide the blade guide close to the workpiece so the blade is supported and will not twist during the cut (see =`^li\)*). -19- Lock Knob =`^li\)*% Blade guide position lock knob. D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 K\jkIle Once the assembly is complete, test run your machine to make sure it runs properly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the KiflYc\j_ffk`e^ on GX^\*). If you still cannot remedy a problem, contact our Tech Support at (360) 734-3482 for assistance. J<KLG Kfk\jkilek_\dXZ_`e\#[fk_\j\jk\gj1 (% Make sure you understand the safety instructions at the beginning of the manual, and verify that the machine is setup properly. )% Ensure all tools and objects used during set up are cleared away from the machine. *% Connect the machine to the power source. +% Start the bandsaw while keeping your finger near the ON/OFF switch at all times during the test run. The bandsaw should run smoothly with little or no vibration. — Strange or unusual noises should be investigated and corrected before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems. ,% Turn the machine F==. -20- Gifa\Zk`c\j k_ifne ]ifd k_\ dXZ_`e\ Zflc[ ZXlj\ j\i`flj \p\ `ealip% N\Xi jX]\kp ^cXjj\j kf i\[lZ\ k_\ i`jb f] `ealip% Cffj\ _X`i Xe[ Zcfk_`e^ Zflc[ ^\k ZXl^_k`edXZ_`e\ipXe[ZXlj\j\i`flj g\ijfeXc `ealip% B\\g cffj\ Zcfk_`e^ ifcc\[ lg Xe[ cfe^ _X`i k`\[ lg Xe[ XnXp]ifddXZ_`e\ip% D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 FG<I8K@FEJ >\e\iXc This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. @]XkXep k`d\pflXi\\og\i`\eZ`e^[`]]`Zlck`\jg\i]fid`e^Xep fg\iXk`fe#jkfglj`e^k_\dXZ_`e\ If you are an inexperienced operator, we strongly recommend that you read books or trade articles, or seek training from an experienced DXZ_`e\Kpg\ operator before performing any unfamiliar operations. 8Yfm\Xcc# pflijX]\kpj_flc[Zfd\]`ijk I<8;Xe[le[\ijkXe[k_`j\ek`i\`ejkilZ$ k`fe dXelXc Y\]fi\ lj`e^ k_`j dXZ_`e\% J\i`flj g\ijfeXc `ealip dXp fZZli `] jX]\kpXe[fg\iXk`feXc`e]fidXk`fe`jefk le[\ijkff[ Xe[ ]fccfn\[% ;F EFK i`jb pflijX]\kpYpefki\X[`e^ Fg\iXk`fe =fiYXj`ZZlkk`e^fg\iXk`fej#[fk_\j\jk\gj1 (% Select and install the required blade (refer to 9cX[\J\c\Zk`fe on GX^\)+). )% Select the required cutting speed (refer to 9cX[\ Jg\\[ on GX^\)*). *% Raise and lock the headstock, so the blade is approximately 3" from the workpiece, and open the vise to accept the workpiece. ;FEFK`em\jk`^Xk\gifYc\djfiX[aljk k_\ dXZ_`e\ n_`c\ `k `j ilee`e^% NX`k lek`c k_\ dXZ_`e\ `j klie\[ F==# legcl^^\[ Xe[ Xcc nfib`e^ gXikj _Xm\Zfd\kfXZfdgc\k\jkfgY\]fi\ gifZ\\[`e^ Note: NEVER let the saw blade rest on the workpiece without the saw running. Otherwise, you will permanently damage the saw blade! +% Insert the workpiece into the vise, so the blade will contact the flattest part of the workpiece first, and clamp the workpiece in the vise. -21- 8cnXpjn\XijX]\kp^cXjj\jn_\efg\i$ Xk`e^ k_`j dXZ_`e\% =X`cli\ kf Zfdgcp dXpi\jlck`ej\i`fljg\ijfeXc`ealip% FG<I8K@FEJ Before making cuts to the workpiece, it is important that all safety precautions and bandsaw adjustments are addressed. D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 ,% Adjust the cast iron stop for duplicate cuts and install the ejector chute if required. -% Loosen the headstock lock lever (=`^li\)+), and swivel the headstock to the needed angle of cut, and lock the lever in place. .% Set the blade guide so the guides hold the blade close to the workpiece, and the blade will not twist with a cutting load (refer to 9cX[\>l`[\j on GX^\(0 for detailed instructions). /% Open the feed ON/OFF valve and turn the feed rate knob so the feed rate is correct, based on your observations of the blade chip characteristics. Refer to =\\[IXk\ on GX^\), for detailed instructions. FG<I8K@FEJ Note: When the cut is complete, the ON/OFF switch push lever will shut F== the bandsaw. -22- Lock Lever =`^li\)+% Headstock swivel system. D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 9cX[\Jg\\[ The Model M1013 has these three blade speeds: 80, 120, and 200 FPM. KfZ_Xe^\YcX[\jg\\[j#[fk_\j\jk\gj1 (% DISCONNECT BANDSAW FROM POWER! )% Determine the best speed for your cut. The table in =`^li\), is provided as a basic guideline. Material thickness and the type of blade used will factor into FPM selection. *% Slacken the V-belt (refer to the Glcc\p:fm\i subsection on GX^\(. for detailed instructions). +% Position the V-belt on the pulleys for the desired FPM (feet per minute), as illustrated in =`^li\),. ,% Correctly tension the V-belt, then close and secure the pulley cover before beginning operation. Efk\1 These suggested blade speeds are an average for both High Carbon Blades and Bimetal Blades. Refer to your saw blade manufacturer for exact speeds. Nfibg`\Z\ DXk\i`Xc Tool Steel Stainless Steel Alloy Steel Bearing Bronze High Carbon Steel Medium Carbon Steel Hard Brass Hard Bronze Low Carbon Steel Soft Brass Copper Aluminum Plastics Jg\\[`e =GD 90 90 90 90 135 135,195 195 195 195 195 255 255 255 Efk\1=GD4Feet Per Minute. N_\\c Glcc\p Dfkfi Glcc\p 80 FPM 120 FPM 200 FPM =`^li\),% Blade cutting speed chart. -23- FG<I8K@FEJ Jg\\[Xk -'?q D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 9cX[\J\c\Zk`fe The chart below is a basic starting point for choosing blade type based on teeth per inch (TPI) for variable tooth pitch blades and for standard raker type bimetal blades/HSS blades. However, for exact specifications of bandsaw blades, contact the blade manufacturer. Kfj\c\Zkk_\Zfii\ZkYcX[\KG@#[fk_\j\ jk\gj1 (% Measure the material thickness. This measurement is the length of cut taken from where the tooth enters the workpiece, sweeps through, and exits the workpiece. )% Refer to the "Material Thickness" row of the blade selection chart in =`^li\)-, and read across to find the workpiece thickness you need to cut. *% Refer to the "Shape" of metal and "Material Type" columns, and find the shape and material to be cut. +% In the applicable row, read across to the right and find the box where the row and column intersect. Listed in the box is the minimum TPI recommended for the variable tooth pitch blades, and the TPI for bimetal raker blades in parentheses. Here are some general rules of thumb with respect to bandsaw blade use. • • FG<I8K@FEJ • At least three teeth must contact the metal at any phase of the cut. Otherwise, the teeth can load up with metal, fracture, and break off. If the TPI is too high, the teeth can load up with material and overheat, damaging the blade. For a faster but rougher cut, use a blade with a lower TPI and a higher feed rate. For a slower but smoother cut, use a blade with more TPI and a lower feed rate. KFFK?J<C<:K@FE dd ,' ., ('' (,' ,&/ +&+&*&+ )&* *&+ `eZ_ ) ) * * + , - )'' ),' *'' *,' +'' )&* *&+ )&* (%,&%/ (%+&)%, (%,&%/ (%+&)%, . / +,' 0 (' (( () (* (+ (, (- (. (/ (0 :LKK@E>JG<<;I8K<I<:FDD<E;8K@FE DXk\i`Xc Jg\\[=GD D&D`e DXk\i`Xc Jg\\[=GD D&D`e DXk\i`Xc Jg\\[=GD D&D`e DXk\i`Xc Jg\\[=GD D&D`e :XiYfe Jk\\c (0-u*,+ -' ('/ KffcJk\\c )'* -) 8ccfp Jk\\c (((u*)( *+ 0/ =i\\DXZ_`e`e^ JkX`ec\jjJk\\c (,'u)'* +- -) 8e^c\ Jk\\c (/'u))' ,+ -. ?`^_$Jg\\[ KffcJk\\c .,u((/ ), *- Dfc[Jk\\c )+., >iXp :Xjk@ife ('/u)), ** ., K_`e KlY\ (/'u))' ,+ -. :fc[$Nfib KffcJk\\c 0,u)(* )0 -, NXk\i ?Xi[\e\[ KffcJk\\c )+) ., ;lZk`c\ 8ljk\e`k`Z :Xjk@ife -,u/, )' )- 8cld`eld ))'u,*+ -. (-* 8ccfp ?fk$Nfib KffcJk\\c )'* -) JkX`ec\jj Jk\\c /, )- DXcc\XYc\ :Xjk@ife *)( 0/ F`c$?Xi[\e\[ KffcJk\\c )'*u)(* -) -, :IJkX`ec\jj Jk\\c /,$)'* )- -) GcXjk`Zj ))' -. :fgg\i 8ccfp ))0u+/) .' (+. =`^li\)-% Blade selection chart. -24- D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 =\\[IXk\ The speed at which the saw blade will cut through a workpiece is controlled by blade type and feed rate. The feed rate is controlled by the valve lever and feed rate dial on the hydraulic cylinder shown in =`^li\).. Feed Rate Dial Turning the valve lever in-line with the piping, as shown in the =`^li\)/, opens it up, which allows the fluid to circulate and allows the head to move. Turning the valve lever sideways or perpendicular to the piping closes it, which locks the headstock in place. The feed rate dial controls the amount of fluid that circulates around the hydraulic cylinder, which in turn, controls the speed that it moves. Valve Lever =`^li\).% Feed rate dial and lever. Kfj\kk_\]\\[iXk\#[fk_\j\jk\gj1 Chips are width of tooth, thin and curled, and silvery: Optimum speed and feed rate. Raise the headstock and turn the valve lever sideways (horizontally). )% Clamp the workpiece in the table vise. *% Move the headstock and blade a few inches above the workpiece. +% With the correct saw blade installed and blade speed selected, turn the saw ON. ,% Slowly rotate the feed rate dial to a conservative feed rate until the saw begins to cut the workpiece. -% Observe the chips that exit the cut, and increase or decrease the feed rate according to the chip characteristics (see =`^li\)/). -25- Chips are silvery, thin, small, or powdery: Reduce cutting speed or increase feed rate. Chips are large, curled, blue or brown, or smoking: Reduce speed or decrease feed rate. =`^li\)/% Reading chip characteristics. FG<I8K@FEJ (% D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 D8@EK<E8E:< >\e\iXc Regular periodic maintenance on your machine will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. :_\Zb]fik_\]fccfn`e^Zfe[`k`fejXe[i\gX`ifi i\gcXZ\n_\ee\Z\jjXip1 Loose mounting bolts. Missing or leaking rubber toggle switch boots. Worn or damaged cords, switches, or plugs. Damaged V-belt. Any other condition that could hamper the safe operation of this machine. D8B< JLI< k_Xk pfli dXZ_`e\ `j legcl^^\[ [li`e^ Xcc dX`ek\eXeZ\ gif$ Z\[li\j@]k_`jnXie`e^`j`^efi\[#j\i`$ fljg\ijfeXc`ealipdXpfZZli% :c\Xe`e^ A Keeping metal chips away from bandsaw mechanisms is important to ensure that your bandsaw lasts a long time. Use a shop vacuum or brush-off metal chips frequently. D8@EK<E8E:< ClYi`ZXk`fe The gearbox and all bearings are sealed and permanently lubricated and no scheduled lubrication is needed. However, you must periodically lubricate adjustment locations and bare metal surfaces. Refer to =`^li\j )0Ç*'for lubrication points. ClYi`ZXk\k_\]fccfn`e^Xi\Xjc`jk\[Y\cfn1 =`^li\)0% Lubrication points. 8% 9cX[\K\ej`feD\Z_Xe`jd1 Open the main blade guard, and drop a few drops of oil on the tension knob lead screw. B 9% 9cX[\Xe[>l`[\j1Drop a few drops of light machine oil on the blade and the blade guides daily. :% >\Xi9fo1 Is packed with grease and should only be changed if you suspect contamination. E D C ;% KXYc\Xe[DXZ_`e\[Jli]XZ\j1Keep bare metal surfaces rust-free with regular applications of products like SLIPIT®. For long term storage you may want to consider products like Boeshield T-9™. <% M`j\C\X[JZi\n1Drop a few drops of light machine oil on the vise lead screw weekly. -26- D =`^li\*'% Lubrication points. D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 J<IM@:< >\e\iXc This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo%Y`q. D8B< JLI< k_Xk pfli dXZ_`e\ `j legcl^^\[ [li`e^ Xcc j\im`Z\ gifZ\$ [li\j @] k_`j nXie`e^ `j `^efi\[# j\i`$ fljg\ijfeXc`ealipdXpfZZli% 9cX[\:_Xe^\ Change the blade when it becomes dull, damaged, or when you are using materials that require a blade of a certain type or tooth count. KfZ_Xe^\k_\YXe[jXnYcX[\#[fk_\j\jk\gj1 (% DISCONNECT BANDSAW FROM POWER! )% Hold the headstock, un-attach the feed cylinder by removing the cap screw, then raise the headstock to the full vertical position (see =`^li\*(). *% Push the safety stop in, use a screwdriver to remove the upper and lower blade guide guards, and loosen the blade guides (see =`^li\*)). Feed Cylinder Cap Screw =`^li\*(% Feed cylinder cap screw. Guide Knob Guide Bolt Blade Guide Guards =`^li\*)% Blade guide guards and fasteners. -27- J<IM@:< Safety Stop D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 +% Loosen the tension knob and slip the blade off of the wheels. ,% Install the new blade through both blade guide bearings and around the bottom wheel (see the example in =`^li\**). -% Hold the blade around the bottom wheel with one hand and slip it around the top wheel with the other hand, keeping the blade between the blade guide bearings. Note: It is sometimes possible to flip the blade inside out, in which case the blade will be installed in the wrong direction. Check to make sure the blade teeth are facing toward the workpiece after mounting on the bandsaw. Some blades will have a directional arrow as a guide. .% When the blade is around both wheels, adjust the position so the back of the blade is against the shoulder of the wheels. /% Tighten the tension knob as tight as necessary so the blade will not slip on the wheels during start up. 0% Spin the wheel by hand until the blade resumes the previous tracking. —If the tracking needs to be adjusted, complete the instructions in the 9cX[\KiXZb`e^ procedure in the next section. J<IM@:< ('% Properly adjust the blade tension (GX^\(/) and the guide bearings (GX^\(0). -28- =`^li\**% Typical blade installation. D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 9cX[\KiXZb`e^ The blade tracking has been properly set at the factory. The tracking will rarely need to be adjusted if the bandsaw is used properly. Blade Tension Knob KfX[aljkk_\YcX[\kiXZb`e^fek_\YXe[jXn#[fk_\j\ jk\gj1 Hex Bolts (% DISCONNECT BANDSAW FROM POWER! )% Raise the headstock and lock it in place by pushing in the safety stop knob. *% Remove both blade guide assemblies. +% Open the wheel access cover. ,% Loosen, but do not remove the lower cap screw in the blade wheel tilting mechanism (=`^li\*+). -% Adjust the tracking set screw with a 4mm hex wrench, as shown in =`^li\*+, then tighten the cap screw loosened in Jk\g,. 4mm Set Screw =`^li\*+% Tracking adjustment controls. —Tightening the set screw will move the blade closer to the shoulder of the wheel. —Loosening the set screw will move the blade away from the shoulder. .% Tension the blade. /% Spin the wheel by hand and observe how the blade tracks on the wheel. —If the blade tracks along the shoulder of the wheel (without rubbing), the blade is tracking properly and this adjustment is completed. —If the blade drifts away from the shoulder of the wheel or hits the shoulder, repeat Jk\gj,$/. Replace the blade guard and blade guide assemblies. ('% Adjust the blade guides as needed. Refer to 9cX[\ >l`[\j on GX^\(0. -29- J<IM@:< 0% D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 <c\Zki`ZXcJX]\kp@ejkilZk`fej These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring diagrams, call Woodstock International Technical Support at (360) 734-3482. (% J?F:B?8Q8I;% Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components! ,% DFKFIN@I@E>% The motor wiring shown in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box. -% DF;@=@:8K@FEJ% Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. )% HL8C@=@<;<C<:KI@:@8E% Due to the inherent hazards of electricity, only a qualified electrician should perform wiring tasks on this machine. If you are not a qualified electrician, get help from one before attempting any kind of wiring job. *% N@I<:FEE<:K@FEJ% All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections. +% N@I<&:FDGFE<EK;8D8><% Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task. .% :8G8:@KFIJ&@EM<IK<IJ% Some capacitors and power inverters store an electrical charge for up to five minutes after being disconnected from the power source. To avoid being shocked, wait at least this long before working on these components. /% <C<:KI@:8CI<HL@I<D<EKJ% You MUST follow the electrical requirements at the beginning of this manual when connecting your machine to a power source. 0% <OG<I@<E:@E>;@==@:LCK@<J% If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (360) 7343482. J<IM@:< WIRING DIAGRAM COLOR KEY The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.shopfox.biz. BLACK BLUE WHITE BROWN GREEN GRAY YELLOW YELLOW GREEN PURPLE RED ORANGE PINK -30- LIGHT BLUE BLUE WHITE TURQUOISE wiring diagram D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 N`i`e^;`X^iXd Read Page 30 JKFG Before Wiring Ground Neutral (('M :fee\Zk`fe >i\\e Dfkfi N_`k\ 9cXZb >i\\e I\[ 9cXZb FE&F== Kf^^c\ Jn`kZ_ Ground Neutral (49cXZb )4P\ccfn )4 *4I\[ +4>iXp +4 >iXp P\ccfn 9Xe[jXnDfkfi <c\Zki`ZXc9fo ))'M :fee\Zk`fe 9cXZb >iXp N_`k\ 9cXZb FE&F== Kf^^c\ Jn`kZ_ I\[ P\ccfn 9Xe[jXnDfkfi <c\Zki`ZXc9fo -31- 9Xe[jXnDfkfi :XgXZ`kfi:fm\i Wire number Wire Color (49cXZb )4P\ccfn *4I\[ +4>iXp +4 J<IM@:< >i\\e Dfkfi N_`k\ 9cXZb >i\\e :XgXZ`kfi Load ))'M Gfn\iJlggcp 9Xe[jXnDfkfi :XgXZ`kfi:fm\i Wire number Wire Color N_`k\ 9cXZb :XgXZ`kfi :XgXZ`kfi Load (('M Gfn\iJlggcp D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 KiflYc\j_ffk`e^ This section covers the most common problems and corrections with this type of machine. N8IE@E>;FEFKdXb\XepX[aljkd\ekjlek`cgfn\i`j[`jZfee\Zk\[Xe[ dfm`e^gXikj_Xm\Zfd\kfXZfdgc\k\jkfg GIF9C<D GFJJ@9C<:8LJ< :FII<:K@M<8:K@FE Machine does not start or a 1. Plug/receptacle is at fault or wired breaker trips. incorrectly. 2. Start capacitor is at fault. 3. Wall fuse/circuit breaker is blown/ tripped. 4. Motor connection wired incorrectly. 5. Power supply is at fault/switched OFF. 1. Test for good contacts; correct the wiring. 2. Test/replace if faulty. 3. Ensure correct size for machine load; replace weak breaker. 4. Correct motor wiring connections. 5. Ensure hot lines have correct voltage on all legs and main power supply is switched ON. 6. Replace faulty ON/OFF switch. 7. Check for broken wires or disconnected/corroded 6. Motor ON/OFF switch is at fault. connections, and repair/replace as necessary. 7. Wiring is open/has high resistance. 8. Test/repair/replace. 8. Motor is at fault. Machine stalls or is under- 1. Wrong blade for the workpiece 1. Use blade with correct properties for your type of powered. cutting. material. 2. Use metal with correct properties for your type of 2. Wrong workpiece material. cutting. 3. Feed rate/cutting speed too fast 3. Decrease feed rate/cutting speed. for task. 4. Adjust blade tracking and tension. 4. Blade is slipping on wheels. 5. Ensure hot lines have correct voltage on all legs. 5. Low power supply voltage. 6. Test by rotating shaft; rotational grinding/loose 6. Motor bearings are at fault. shaft requires bearing replacement. 7. Test for good contacts; correct the wiring. 7. Plug/receptacle is at fault. 8. Motor connection is wired incor- 8. Correct motor wiring connections. rectly. 9. Clean off motor, let cool, and reduce workload. 9. Motor has overheated. 10. Test/repair/replace. 10. Motor is at fault. Machine has vibration or 1. Motor fan is rubbing on fan cover. noisy operation. J<IM@:< 2. Blade is at fault. 3. Gearbox is at fault. 4. Wrong blade & too slow of speed. 1. Replace dented fan cover; replace loose/damaged fan. 2. Replace/resharpen blade. 3. Rebuild gearbox for bad gear(s)/bearing(s). 4. Change blade and or speed. Machine is loud when cut- 1. Excessive feed rate. 1. Refer to Feed Rate on Page 25, or Blade Speed on ting or bogs down in the Page 23, and adjust as required. cut. 2. The blade TPI is too great, or the 2. Refer to Blade Selection on Page 24 and adjust as required. material is too coarse. -32- D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 GIF9C<D Blades break often. GFJJ@9C<:8LJ< :FII<:K@M<8:K@FE 1. Blade is not tensioned correctly. 2. The workpiece is loose in the vise. 3. The feed or cut speed is wrong. 1. Check to see that blade is not excessively tight or too loose. 2. Clamp the workpiece tighter, or use a jig to hold the workpiece. 3. Refer to Feed Rate on Page 25, or Blade Speed on Page 23, and adjust as required. 4. Refer to Blade Selection on Page 24 and adjust as required. 5. Refer to Blade Tracking on Page 29, and adjust as required. 6. Start bandsaw and then slowly lower the headstock by setting the feed rate. 4. The blade TPI is too great, or the material is too coarse. 5. The blade is rubbing on the wheel flange. 6. The bandsaw is being started with the blade resting on the workpiece. 7. The guide bearings are misaligned, 7. Refer to Blade Tracking on Page 29, or Blade Guides on Page 19 and adjust as required. or the blade is rubbing on the wheel flange. 8. The blade is too thick, or the 8. Use a higher quality blade. blades are of low quality. Blade dulls prematurely. 2. 3. 4. 5. 6. Blade wears on one side. 1. Refer to Blade Speed on Page 23, and adjust as required. 2. Refer to Blade Selection on Page 24, and adjust as The blade TPI is too coarse. required. The blade feed pressure is too 3. Refer to Feed Rate on Page 25, and adjust as required. light. The workpiece has hard spots, 4. Increase the feed pressure, and reduce the cutting speed. welds, or scale is on the material. 5. Replace the blade. The blade is twisted. The blade is slipping on the 6. Refer to Blade Tension on Page 18, and adjust as required. wheels. 1. The cutting speed is too fast. 1. The blade guides are worn or mis- 1. Refer to Blade Guides on Page 19 and replace or adjust. adjusted. 2. The blade guide slide bracket is 2. Tighten the blade guide bracket. loose. 3. Refer to Blade Tracking on Page 29, and adjust as 3. The wheels are out of alignment. required. Teeth are ripping from the 1. The feed pressure is too heavy and 1. Refer to Blade Selection on Page 24 and decrease blade. the feed pressure. Refer to Feed Rate on Page 25, the blade speed is too slow; or and adjust as required. the blade TPI is too coarse for the workpiece. 2. The workpiece is vibrating in the 2. Re-clamp the workpiece in the vise, and use a jig if required. vise. 3. The blade gullets are loading up 3. Use a coarser-tooth blade. with chips. G8IKJ -33- D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 G8IKJ Dfkfi=\\[IXk\:fekifc / , 0 - ($) + ($( * . ($* ( ) ($+ (( (' () (* *0 *) +'8 (+ +( (, ((0 (. *( +*8 (/ )* *' )+8 ), )' )( ). ))8 )/ G8IKJ )-8 -34- )0 D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 Dfkfi=\\[IXk\:fekifcGXikjC`jk REF PART # DESCRIPTION REF PART # DESCRIPTION 1 1-1 1-2 1-3 1-4 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 MOTOR 1/2HP 110/220V 1PH MOTOR FAN COVER MOTOR FAN CAPACITOR COVER S CAPACITOR 200M 125V MOTOR PULLEY KEY 5 X 5 X 30 SET SCREW 5/16-18 X 5/16 TAP SCREW 1/4 X 5/16(3/4) BELT COVER PHLP HD SCR 1/4-20 X 1/2 MOTOR CABLE POWER CABLE HEX BOLT 5/16-18 X 1 HEX BOLT 5/16-18 x 3/4 FLAT WASHER 5/16 PIVOT KNOB BOLT 1/4-20 X 5/8 SPECIAL PIN 10 X 38.5 MM HEX BOLT 3/8-16 X 2 17 18 19 20 21 22A 23 24A 25 26A 27 28 29 30 31 32 39 40A 41 43A HEX NUT 3/8-16 BRACKET HANDLE CAP SCREW 1/2-12 X 2-1/2 HEX NUT 1/2-13 SPECIAL BOLT 3/8"-16 X 1 3/4" BUSHING 19 X 17 X 7 SWITCH BASE V2.10.06 PHLP HD SCR 10-24 X 3/8 SWITCH BOX V2.08.06 SUPPORT ROD FLAT WASHER #10 PHLP HD SCR 10-24 X 3/8 CYLINDER ASSEMBLY SET SCREW 1/4-20 X 5/16 PIVOTING ROD CAP SCREW 1/4-20 X 3/4 CYLINDER UPPER SUPPORT V2.10.06 LOCK WASHER 5/16 SPECIAL CAP SCREW V2.10.06 XM1013001 XM1013001-1 XM1013001-2 XM1013001-3 XM1013001-4 XM1013002 XPK12M XPSS17 XPHTEK11 XM1013006 XPS04 XM1013008 XM1013009 XPB03 XPB07 XPW07 XM1013013 XM1013014 XM1013015 XPB58 XPN08 XM1013018 XM1013019 XPCAP97 XPN13 XM1013022A XM1013023 XM1013024A XPS06 XM1013026A XM1013027 XPW03 XPS06 XM1013030 XPSS04 XM1013032 XPCAP05 XM1013040A XPLW01 XM1013043A G8IKJ -35- D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 JXn8jj\dYcp J\\GX^\+' J\\GX^\+' ((, (-+ ('0 (', ('. ((' ((( (*, ('+ (*(*+ (() ((* ((, ((+ ((((. ((/ ()+ ()* ('' ((- (*. (') (*. (*) (*' (*( ((0 ()0 ()/ ()( ()' (+( ()( ((' ()- (*/ (*0 (+' (+,8 (). (++ (+. J\\GX^\+' J\\GX^\+' (+/ ()- (,( (,()( (,' (,) (,* (,+ (,0 ()(-' (-( J\\GX^\+' (-)8 G8IKJ (-* -36- D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 JXn8jj\dYcpGXikjC`jk REF PART # DESCRIPTION REF PART # DESCRIPTION 100 102 104 105 107 109 110 111 112 113 114 115 116 117 118 119 120 121 123 124 126 127 128 129 130 131 XM1013100 XPB41 XM1013104 XM1013105 XPVA23 XM1013109 XM1013110 XM1013111 XPS24 XPB03 XPB07 XPB02 XM1013116 XPW07 XM1013118 XM1013119 XM1013120 XPW02 XM1013123 XPSS38 XPS08M XM1013127 XPCAP05 XPN05 XM1013130 XPS06 BODY FRAME HEX BOLT 1/2-12 X 1-1/2 GEAR BOX GASKET PLATE V-BELT A-23 PULLEY BEARING COVER OIL SEAL PHLP HD SCR 8-32 X 3/8 HEX BOLT 5/16-18 X 1 HEX BOLT 5/16-18 x 3/4 HEX BOLT 1/4-20 X 5/8 BLADE TENSION SLIDING GUIDE FLAT WASHER 5/16 SHAFT BLOCK COMPRESSION SPRING BLADE TENSION KNOB FLAT WASHER 3/8 BLADE TENSION SLIDING PLATE SET SCREW 5/16-18 X 5/8 PHLP HD SCR M5-.8 X 12 BUSHING CAP SCREW 1/4-20 X 3/4 HEX NUT 1/4-20 WIRE CLAMP PHLP HD SCR 10-24 X 3/8 132 134 135 136 137 138 139 140 141 144 145A 147 148 150 151 152 153 154 156 159 160 161 162A 163 164 XPN02 XM1013134 XM1013135 XPB07 XPW07 XPN08 XM1013139 XPCAP04 XPB24 XM1013144 XM1013145A XPK23M XM1013148 XPR05M XPSS17 XPW07 XPB07 XM1013154 XM1013156 XM1013159 XM1013160 XPW06 XM1013162A XPS06 XPSS17M HEX NUT 5/16-18 MOTOR MOUNT PLATE KNOB BOLT 5/16-18 X 1-3/4 HEX BOLT 5/16-18 x 3/4 FLAT WASHER 5/16 HEX NUT 3/8-16 SWITCH CUT OFF TIP CAP SCREW 1/4-20 X 1/2 HEX BOLT 3/8-16 X 1-1/4 RIGHT SAFETY GUARD (OPTION) STOP BOLT 3/8-16 X 1 V2.10.06 KEY 5 X 5 X 25 FRONT BLADE WHEEL EXT RETAINING RING 15MM SET SCREW 5/16-18 X 5/16 FLAT WASHER 5/16 HEX BOLT 5/16-18 x 3/4 BLADE 1/2" X 0.025" X 64-1/2" KNOB BOLT 3/8-16 X 1-1/4 LEFT SAFETY GUARD KNOB BOLT 1/4"-20 X 5/8" FLAT WASHER 1/4 PLASTIC SAFETY COVER V2.08.06 PHLP HD SCR 10-24 X 3/8 SET SCREW M8-1.25 X 6 G8IKJ -37- D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 JkXe[8jj\dYcp )*)8 )**8 )*+)*, )*( )*' )(0 ))08 ))/8 )*- )). )), ))- )') )'+ ))) ))*8 )'* ))' ))( )'' )() )(( )(' )(* )'0 )'/ )(+$- )(+ )(- )(. )(/$( )(, G8IKJ **/ -38- )(/$( )(/ D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 JkXe[8jj\dYcpGXikjC`jk REF PART # DESCRIPTION REF PART # DESCRIPTION 200 202 203 204 208 209 210 211 212 213 214 214-6 215 216 217 218 218-1 219 XM1013200 XPB26M XPLW04M XM1013204 XM1013208 XPSS17 XM1013210 XM1013211 XPW03M XPS14M XM1013214 XM1013214-6 XM1013215 XM1013216 XM1013217 XM1013218 XPW27MM XM1013219 BASE HEX BOLT M8-1.25 X 30 LOCK WASHER 8MM SCALE EJECTOR PLATE SET SCREW 5/16-18 X 5/16 DISTANCE SET BRACKET STOCK STOP ROD 1/2" FLAT WASHER 6MM PHLP HD SCR M6-1 X 12 DELUXE STAND ASSEMBLY SHOP FOX LOGO 2-5/16" X 5" RUBBER FOOT WHEEL ROD COTTER PIN 1/8 X 1 WHEEL FLAT WASHER 17MM HANDWHEEL ASSEMBLY 220 221 222 223A 225 226 227 228A 229A 230 231 232A 233A 234 235 236 338 XM1013220 XPCAP30 XPS04 XM1013223A XPSS03 XM1013226 XPLW01 XM1013228A XM1013229A XPW07 XPCAP69 XM1013232A XM1013233A XPW07 XPB07 XPCAP08 XM1013338 PLATE CAP SCREW 5/16-18 X 1/2 PHLP HD SCR 1/4-20 X 1/2 BRACKET W/NUT V2.01.08 SET SCREW 1/4-20 X 3/8 BUSHING LOCK WASHER 5/16 ACME SCREW V2.01.08 VISE BASE V2.01.08 FLAT WASHER 5/16 CAP SCREW 5/16-18 X 1/4 VICE HALF V2.01.08 WALL PLATE V2.01.08 FLAT WASHER 5/16 HEX BOLT 5/16-18 x 3/4 CAP SCREW 5/16-18 X 1-1/2 STRIPE FOR STAND 6" X 4' G8IKJ -39- guides and shafts D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 >l`[\jJ_X]kj *)0 *(. *(. *(- *(/ **) **, **+ *** **( *** **+ *). **, *)) *). *)) *)* **' *)* *)+ *). *). *)+ *(/ *(, *)- *)- *'*M) *'+ *')M) *'(M) **0 *+' **0 *''M) *', *'- *(* *'. *'/ *'0 *(0 *'0 *(' *() G8IKJ *'0 -40- D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 >l`[\jJ_X]kjGXikjC`jk REF PART # DESCRIPTION REF PART # DESCRIPTION 300V2 301V2 302V2 303V2 304 305 306 307 308 309 310 312 313 315 316 317 XM1013300V2 XM1013301V2 XM1013302V2 XM1013303V2 XPRP39M XM1013305 XPRP20M XM1013307 XPK23M XP6202-OPEN XM1013310 XM1013312 XM1013313 XM1013315 XM1013316 XPN08 REAR BLADE WHEEL V2.06.09 BUSHING V2.06.09 BLADE WHEEL SHAFT V2.06.09 AXLE BLOCK V2.06.09 ROLL PIN 4 X 20 WORM GEAR ROLL PIN 4 X 22 TRANSMISSION WHEEL SHAFT KEY 5 X 5 X 25 BALL BEARING 6202 OPEN BUSHING SEAL BUSHING LEFT ADJUSTABLE BRACKET FRONT GUIDE CASTING HEX NUT 3/8-16 318 319 322 323 324 326 327 329 330 331 332 333 334 335 339 340 XPLW04 XM1013319 XM1013322 XM1013323 XM1013324 XPR01M XP6000-OPEN XM1013329 XM1013330 XPFH03 XM1013332 XPB03 XPLW01 XPW07 XP6202ZZ XM1013340 LOCK WASHER 3/8 WORM GEAR SHAFT SPECIAL PIN 10 X 40MM GUIDE ECCENTRIC GUIDE SHAFT EXT RETAINING RING 10MM BALL BEARING 6000 OPEN RIGHT ADJUSTABLE BRACKET STOP PLATE FLAT HD SCR 1/4-20 X 1/2 REAR GUIDE CASTING HEX BOLT 5/16-18 X 1 LOCK WASHER 5/16 FLAT WASHER 5/16 BALL BEARING 6202 ZZ BUSHING G8IKJ -41- D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 DXZ_`e\CXY\cj JX]\kp cXY\cj nXie XYflk dXZ_`e\ _XqXi[j Xe[ _fn kf gi\m\ek dXZ_`e\ [XdX^\ fi `ealip% K_\ fne\i f] k_`j dXZ_`e\ DLJK dX`ekX`e k_\ fi`^`eXc cfZXk`fe Xe[ i\X[XY`c`kp f] Xcc cXY\cj fe k_`j dXZ_`e\%@]XepcXY\c`ji\dfm\[fiY\Zfd\jlei\X[XYc\#I<GC8:<k_XkcXY\cY\]fi\Xccfn`e^k_\ dXZ_`e\kf\ek\ij\im`Z\X^X`e%:fekXZkNff[jkfZb@ek\ieXk`feXc#@eZ%Xk(*-').*+$*+/)finnn% j_fg]fokffcj%Zfdkffi[\ie\ncXY\cj% 400 401 402 403 404 405 408 407 405 406 REF PART # DESCRIPTION REF PART # DESCRIPTION 400 401 402 403 404 MACHINE ID LABEL SAFETY GLASSES LABEL DISCONNECT POWER LABEL AMPUTATION HAZARD LABEL SHOPFOX BLACK TOUCH-UP PAINT 405 406 407 408 ELECTRICITY LABEL SHOPFOX WHITE TOUCH-UP PAINT BLADE TENSION LABEL READ MANUAL LABEL G8IKJ XM1013400 XM1013401 XM1013402 XM1013403 XPPAINT-7 -42- XPLABLE-14B XPPAINT-1 XM1013123-1 XPLABEL-12A D('(*Fne\ijDXelXcD]^%J`eZ\-&'0 FOLD ALONG DOTTED LINE Place Stamp Here NFF;JKF:B@EK<IE8K@FE8C@E:% G%F%9FO)*'0 9<CC@E>?8D#N80/)).$)*'0 FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE N8II8EKP N8II8EKP Nff[jkfZb@ek\ieXk`feXc#@eZ%nXiiXekjXccJ_fg=fodXZ_`e\ipkfY\]i\\f][\]\Zkj]ifdnfibdXej_`g Xe[dXk\i`Xcj]fiXg\i`f[f]knfp\Xij]ifdk_\[Xk\f]fi`^`eXcgliZ_Xj\Ypk_\fi`^`eXcfne\i% K_`jnXiiXekp[f\jefkXggcpkf[\]\Zkj[l\[`i\Zkcpfi`e[`i\Zkcpkfd`jlj\#XYlj\#e\^c`^\eZ\fi XZZ`[\ekj#cXZbf]dX`ek\eXeZ\#fii\`dYlij\d\ekf]k_`i[gXikp\og\ej\j`eZlii\[% Nff[jkfZb@ek\ieXk`feXc#@eZ%n`cci\gX`ifii\gcXZ\#Xk`kj\og\ej\Xe[Xk`kjfgk`fe#k_\J_fg=fo dXZ_`e\fidXZ_`e\gXik#n_`Z_`eefidXclj\_Xjgifm\ekfY\[\]\Zk`m\#gifm`[\[k_Xkk_\fi`^`eXc fne\ii\kliejk_\gif[lZkgi\gX`[kfXJ_fg=fo]XZkfipj\im`Z\Z\ek\in`k_giff]f]k_\`igliZ_Xj\ f]k_\gif[lZkn`k_`eknfp\Xij#Xe[gifm`[\jNff[jkfZb@ek\ieXk`feXc#@eZ%i\XjfeXYc\fggfikle`kpkf m\i`]pk_\Xcc\^\[[\]\Zkk_ifl^_`ejg\Zk`fe%@]`k`j[\k\id`e\[k_\i\`jef[\]\Zk#fik_Xkk_\[\]\Zk i\jlck\[]ifdZXlj\jefkn`k_`ek_\jZfg\f]Nff[jkfZb@ek\ieXk`feXc@eZ%jnXiiXekp#k_\ek_\fi`^`eXc fne\idljkY\Xik_\Zfjkf]jkfi`e^Xe[i\klie`e^k_\gif[lZk% K_`j`jNff[jkfZb@ek\ieXk`feXc#@eZ%jjfc\ni`kk\enXiiXekpXe[XepXe[XccnXiiXek`\jk_XkdXp Y\`dgc`\[YpcXn#`eZcl[`e^Xepd\iZ_XekXY`c`kpfi]`ke\jj#]fiXepgXik`ZlcXigligfj\#Xi\_\i\Yp c`d`k\[kfk_\[liXk`fef]k_`jni`kk\enXiiXekp%N\[fefknXiiXekk_XkJ_fg=fodXZ_`e\ipZfdgc`\j n`k_k_\gifm`j`fejf]XepcXnfiXZkj%@eef\m\ekj_XccNff[jkfZb@ek\ieXk`feXc#@eZ%jc`XY`c`kple[\i k_`jnXiiXekp\oZ\\[k_\gliZ_Xj\gi`Z\gX`[]fik_\gif[lZk#Xe[Xepc\^XcXZk`fejYifl^_kX^X`ejk Nff[jkfZb@ek\ieXk`feXc#@eZ%j_XccY\ki`\[`ek_\JkXk\f]NXj_`e^kfe#:flekpf]N_XkZfd%N\j_Xcc `eef\m\ekY\c`XYc\]fi[\Xk_#`eali`\jkfg\ijfejfigifg\ikpfi]fi`eZ`[\ekXc#Zfek`e^\ek#jg\Z`Xcfi Zfej\hl\ek`Xc[XdX^\jXi`j`e^]ifdk_\lj\f]fligif[lZkj% <m\ip\]]fik_XjY\\edX[\kf\ejli\k_XkXccJ_fg=fodXZ_`e\ipd\\kj_`^_hlXc`kpXe[[liXY`c`kp jkXe[Xi[j%N\i\j\im\k_\i`^_kkfZ_Xe^\jg\Z`]`ZXk`fejXkXepk`d\Y\ZXlj\f]fliZfdd`kd\ekkf Zfek`elfljcp`dgifm\k_\hlXc`kpf]fligif[lZkj% =^\]FjVa^inBVX]^cZhVcYIddah LddYhidX`>ciZgcVi^dcVa!>cX#XVgg^Zhi]djhVcYhd[egdYjXihYZh^\cZY idbZZii]ZcZZYhd[idYVnhlddYldg`ZghVcYbZiValdg`Zgh# 6h`ndjgYZVaZgVWdjii]ZhZ[^cZegdYjXih/