Download Woods Equipment 2300003 User's Manual

for LU132 & LU132-2 Loaders
on Case IH® Tractors
JX1085C, JX1095C
or New Holland® Tractors
TN85A, TN95A,
TN85DA, TN95DA
(Rev. 1/30/2009)
MAN0572
Includes Hose Kits
1018219, 1023597
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INSTALLATION MANUAL
2300003 LOADER MOUNTING KIT
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions
and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Loader Operator’s
Manual are completed before releasing equipment to the owner.
TO THE OWNER:
Read this manual and Loader Operator’s Manual before operating your Woods equipment. The information presented
will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read
this manual carefully and become acquainted with all adjustment and operating procedures before attempting to
operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer
Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary
tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for
safe and satisfactory operation. Record the model number of your equipment in the space provided.
Model: _______________________________
Date of Purchase: _____________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.
The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with
an exclamation mark) to indicate the degree of hazard for items of personal safety.
2 Introduction
LMK (Rev. 7/20/2007)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of
personnel involved in the operation, transport,
maintenance, and storage of equipment.
It has been said, “The best safety device is an
informed, careful operator.” We ask you to be
that kind of operator.
INSTALLATION
„ This Loader Mounting Kit is to be used only for
the loaders and tractors specified in this manual.
Any other use or modification of this mounting kit
may result in serious injury or death.
„ Hydraulics must be connected as instructed in
this manual. Do not substitute parts, modify, or
connect in any other way.
„ After connecting hoses, check that all control
lever positions function as instructed in the Operator's Manual. Do not put into service until control
lever and equipment movements are correct.
„ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
the Dealer Locator at www.WoodsEquipment.com,
or in the United States and Canada call 1-800-3196637.) Failure to follow instructions or safety rules
can result in serious injury or death.
„ Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
„ Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it
Loader Mounting Kit SR3 (4/25/2003)
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A P HYS ICIA N IM ME DIATE LY IF FLU ID
ENTERS SKIN OR EYES. DO NOT DELAY.
„ Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
„ Air in hydraulic systems can cause erratic operation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
p ut t i ng i n t o s e r v i c e o r a l l o w i n g a n y o n e t o
approach the equipment.
„ Protective hose sleeves must cover all hydraulic hoses within 20 inches of the operator and be
secured onto metal hose fittings. Replace hoses or
sleeves if damaged or if protective sleeve cannot
be properly positioned or secured.
„ Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
„ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its components in any way.
„ Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.
„ Use a suitable lifting device of sufficient capacity. Use adequate personnel to handle heavy components.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Safety 3
LOADER MOUNT INSTALLATION
NOTICE
TRACTOR PREPARATION
WARNING
■ Only use this mounting kit for mounting Woods
LU132 or LU132-2 loader on Case IH® JX1085C and
JX1095C or New Holland® TN85A, TN95A, TN85DA,
TN95DA tractors. Any other use or modification of
this mounting kit may result in serious injury or
death.
NOTICE
■ This equipment must be assembled and
installed on the customer’s tractor by the Woods
dealer. Dealer must thoroughly inspect equipment
and complete each item on the PRE-DELIVERY
CHECK LIST, DELIVERY CHECK LIST, and PRODUCT REGISTRATION from the loader manual
before equipment is released to the customer.
Remove Exhaust Bracket
ROPS Tractors Only
■ Clean threaded holes in the tractor chassis thoroughly using a tap of the proper size. Paint, rust, or
debris in the threads may not permit cap screws to
be installed and tightened correctly.
For installing this mounting kit, references to right, left,
forward, and rearward directions are determined from
the operator’s position in the tractor seat.
1. Shut off engine and set parking brake during installation.
2. Remove the tractor front weights if equipped.
3. Leave mounting hardware loose until loader
mounts are completely installed.
Place Washers (7)
Behind Heat Shield
Exhaust
Bracket
1. Remove exhaust pipe from muffler and exhaust
bracket.
2. Remove exhaust bracket from tractor.
3. Place two washers (7) between heat shield
bracket and tractor. Secure with bolt removed
with exhaust bracket.
NOTE: Washers (7) are included in exhaust relocation kit 1024092.
7.
44546
DP5
3/8 Hardened flat washer
Figure 1. Remove Exhaust Bracket
Nord-Lock® Washer
The Nord-Lock® washer is a unique bolt securing system that uses tension rather than friction. When the bolt
and/ or nut is tightened, the teeth grip and seat the mating surfaces. The wedge locking effect created makes
the bolt self-locking.
The advantage to the Nord-Lock washer is that it
achieves maximum security when locking fasteners.
These washers resist loosening caused by vibration or
dynamic loads. They are easy to install and remove and
provide positive locking at low and high preload levels.
They are reusable if lubricated before reuse.
Nord-Lock
secures bolts in
tapped holes.
Through holes
require two pairs
of NL washers.
Nord-Lock can
not be used on
washers that are
not locked in
place
Figure 2. Nord-Lock Washer
4 Mount Installation
MAN0572 (Rev. 1/30/2009)
Install Right Mount
7
1. Attach right mount (1) to tractor chassis and
frame using four hex flange screws (7) and
Nord-Lock washers (9).
9
2. Attach to tractor frame using two cap screws (4)
and hardened flat washers (8).
3. Torque hardware to:
M14 x 2.0P x 40 mm . . . . . . . 111 lbs-ft (109 N-m)
M20 x 2.5P x 100 mm . . . . . 337 lbs-ft (457 (N-m)
1. 1023010
4. 1024088
7. 1028750
8. 1006371
9. 1026300
Right mount
M20 x 2.5P x 100 mm HHCS
CL10.9
M14 x 2.0P x 40 mm HFS CL10.9
3/4 Hardened flat washer
14 mm Nord-Lock washer
4
8
DP1
Figure 3. Right Mount Installed
Install Left Mount
1. Support fuel tank with hydraulic floor jack and
remove strap on bottom of tank. Lower tank for
access to mounting pad. See Figure 4.
2. Attach left mount (2) to tractor chassis using four
hex flange screws (6) and Nord-Lock washers
(9).
3. Attach to tractor frame using two cap screws (4)
and hardened flat washers (8).
NOTE: Make sure electrical wires are placed
between mount and tractor, and are not pinched.
Coolant lines should be on the out side of the
mount.
DP2
4. Torque hardware to:
Figure 4. Lower Fuel Tank
M14 x 2.0P x 40 mm . . . . . . . 111 lbs-ft (109 N-m)
M20 x 2.5P x 150 mm . . . . . 337 lbs-ft (457 (N-m)
4
5. Raise fuel tank back into position and secure
using hardware previously removed.
2. 1023011
4. 1024088
6. 1028719
8. 1006371
9. 1026300
8
Left mount
M20 x 2.5P x 100 mm HHCS
CL10.9
M14 x 2.0P x 60 mm HFS CL10.9
3/4 Hardened flat washer
14 mm Nord-Lock washer
6
9
DP3
Figure 5. Left Mount Installed
MAN0572 (Rev. 1/30/2009)
Mount Installation 5
Install Exhaust Relocation Kit 1024092
ROPS Tractors only
1. Attach exhaust bracket (2) to the right loader
mount using two carriage bolts (4) hardened flat
washers (5), and hex nuts (6).
NOTE: Carriage bolts must be installed so that
the heads are inside the loader mount.
2. Torque carriage bolts to 170 lbs-ft.
3. Attach new exhaust stack (1) to tractor muffler
using hardware previously removed. Do not
tighten at this time.
4. Slide exhaust clamp (3) around exhaust stack.
5. Position stack and clamp against exhaust bracket
(2) and secure using lock nuts provided with
clamp.
6. Tighten exhaust stack hardware at muffler.
1. 1024093
2. 1023019
3. 72130
4.
5607
5. 57817
6.
230
Exhaust stack
Exhaust bracket
Exhaust clamp 3/8 x 2-1/2
5/8 NC x 1-1/2 Carriage bolt
5/8 Hardened flat washer
5/8 NC Hex nut
Figure 6. Exhaust Kit Installation
DP6
Figure 7. Exhaust Kit Installed
6 Mount Installation
MAN0572 (Rev. 1/30/2009)
Install Grill Guard (Optional)
1. Attach grill guard (1) to the front of the tractor
using four cap screws (2) and flat washers (3).
2. Torque hardware to 244 lbs-ft.
1. 1018190
2. 1001377
3. 57798
Grill guard
M20 x 2.5P x 40 mm HHCS
3/4 Hardened flat washer
2
3
Figure 8. Grill Guard Installed
Install Oscillation Stops (Optional)
Check front tire clearance after loader has been
installed.
Using the loader, raise front of tractor off the ground
to achieve full oscillation of front axle. Turn front tires
completely to the right and left and check for tire contact with loader or loader mounts. If tire contact is
present, install oscillation stops and/or adjust steering
stop bolts.
5
1. Attach oscillation stops (3) to right side of tractor
using cap screws (5) and hardened flat washer
(8). See Figure 9.
2. Repeat for oscillation stop installation on left side
of tractor.
8
3
DP8
3. Torque cap screws to 244 lbs-ft.
Figure 9. Oscillation Stop Installed, Right Side
3. 1018180
5. 1001377
8. 1006371
Oscillation stop
M20 x 2.5P x 40 mm HHCS CL10.9
3/4 Hardened flat washer
As a valued customer, Woods appreciates your comments. Once loader mount and
hydraulic hoses have been installed, please take a few minutes to complete the Loader
Mount Evaluation sheet that was supplied with your loader mount. Your comments will
help us continue to bring you quality products.
MAN0572 (Rev. 1/30/2009)
Mount Installation 7
1018219 & 1023597 HOSE KIT INSTALLATION
WARNING
WARNING
„ Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
„ Protective hose sleeves must cover all hydraulic hoses within 20 inches of the operator and be
secured onto metal hose fittings. Replace hoses or
sleeves if damaged or if protective sleeve cannot
be properly positioned or secured.
„ Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PH YS ICIA N IM ME DIATE LY IF FLU ID
ENTERS SKIN OR EYES. DO NOT DELAY.
„ Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
„ Air in hydraulic systems can cause erratic operation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
p ut t i ng i n t o s e r v i c e o r a l l o w i n g a n y o n e t o
approach the equipment.
General Description
Hose Kit 1023597 is used for operating the LU132
loader and hose kit 1018219 is used for operating the
LU132-2 loader. To use these hose kits, the tractor
must be equipped with the manufacturer’s multi-function hydraulic control valve and lever. Multi-function
valve is located on the right side of the tractor under
the cab/operator’s platform.
Green
Blue
Red
Yellow
DP6
DP9
DP9
DP7
Figure 10. Hydraulic Hose Connection
8 Hydraulic Installation
MAN0572 (Rev. 1/30/2009)
Install Hydraulic Fittings
1. Locate the control valve under the right side of
the operator platform/cab and remove the four
plugs from the valve work ports.
2. Install two adapters (2), elbows (6), and female
half of quick coupler set (4) into the two forward
ports of the control valve. Position elbows to point
forward.
3. Install two adapters (2), adapters (7), and female
half of quick coupler set (4) into the two rear ports
of the control valve.
2. 1012055 Adapter, M18 x 1.5P x 3/4 JICM
4.
26124 Quick coupler set, male/female 1/2
6. 313053 Elbow, 1/2 NPTM x 3/4 JICF 90°
7. 315058 Adapter, 1/2 NPTM x 3/4 JICF
8. 395058 Dust cap and plug set, black
9. 395061 Plastic spiral band, red
10. 395062 Plastic spiral band, blue
11.
56061 Plastic spiral band, green
12.
56062 Plastic spiral band, yellow
NOTE: Install colored bands and dust plugs
between female quick coupler and fittings. See
Figure 12 for colored band locations.
DP8A
Figure 11. Hydraulic Fitting Installed, Bottom View
Figure 12. Hydraulic Fitting Installation
Install Hose Guide
Attach hose guide (3) to the right loader mount shoe
using two carriage bolts (13), hardened flat washers
(14), and hex nuts (15) as shown in Figure 13.
NOTE: Carriage bolts must be installed so that the
heads are inside the loader mount shoe as shown.
3. 1020934 Hose guide
13.
5607 5/8 NC x 1-1/2 Carriage bolt
14.
57817 5/8 Hardened flat washer
15.
230 5/8 NC Hex nut
Figure 13. Hose Guide Installation
MAN0572 (Rev. 1/30/2009)
Hydraulic Installation 9
Assemble Hoses
1. Attach male half of quick coupler set (4), colored
bands (10 & 11), and dust caps (8) to the end of
two loader supply hoses (1). See Figure 14.
2. Attach male half of quick coupler set (4), elbow
(5), colored bands (9 & 12), and dust caps (8) to
the end of other two loader supply hoses (1). See
Figure 14.
3. Connect loader supply hoses to loader feedlines
following color scheme shown in Figure 15.
1. 1002878 Hose, 74" x 1/2 NPTM x 3/4 JICM
(1018219 Hose Kit)
1. 1023473 Hose, 125" x 1/2 NPTM x 3/4 JICM
(1023597 Hose KIt)
4.
26124 Quick coupler set, male/female 1/2
5.
3018 Elbow, 1/2 NPTM x 1/2 NPSF 90°
8. 395058 Dust cap and plug set, black
9. 395061 Plastic spiral band, red
10. 395062 Plastic spiral band, blue
11.
56061 Plastic spiral band, green
12.
56062 Plastic spiral band, yellow
Figure 14. Hose Assembly
Figure 15. Hose Assembly & Loader Connection
10 Hydraulic Installation
MAN0572 (Rev. 1/30/2009)
Verify Control Movements
1. Mount loader to tractor: Remove mount pins
from loader uprights. Align tractor with loader and
slowly drive tractor into loader. Shut off tractor.
2. Connect loader feedline hoses to tractor control
valve couplers. See Figure 15.
3. Comply with all safety rules and start the tractor.
4. Mount loader to tractor by activating bucket
cylinders to raise or lower the loader uprights into
the loader mounts. Slowly advance tractor
forward, activating appropriate cylinders to
engage loader completely into mounts. Insert
mounting pins to secure loader.
5. Place feedline hoses between Hose guide and
right loader mount as shown in Figure 17.
6. Check that all tractor hydraulic control lever
positions operate the loader movements correctly.
See Figure 16.
7. If loader movements do not respond correctly,
shut off tractor, relieve pressure, and reconnect
properly. Loader control movements must be
correct before proceeding.
●
●
●
●
●
●
Handle forward - Boom down
Handle forward to limit - Float position
Handle back - Boom up
Handle right Dump bucket or attachment (slow)
Handle right to limit Dump bucket or attachment (fast)
Handle to left - Rollback bucket or attachment
Figure 16. Single Lever Control Operation
8. Once all loader functions are correct, start the
tractor and operate the loader to check for leaks.
Purge any remaining air from the hydraulic
system and check oil level.
9. Attach the plastic tie straps (included in kit) every
20-inches around the hoses to keep them tightly
bundled and away from contact with the ground
or other moving parts on the tractor or loader.
10. Before operating the loader, make sure that the
Pre-Delivery, Delivery, and Pre-Operation Check
lists in the Loader Operator’s Manual have been
completed.
Figure 17. Hose Routing
MAN0572 (Rev. 1/30/2009)
Hydraulic Installation 11
2300003 LOADER MOUNTING KIT
2300003 LMK
REF
PART
QTY
DESCRIPTION
1018190 Grill Guard
REF
PART
QTY
DESCRIPTION
1
1023010
1
Right mount
1
1018190
1
Grill guard (optional)
2
1023011
1
Left mount
2
1001377 †
4
M20 x 2.5P x 40 mm HHCS CL10.9
3
1018180
2
Oscillation stop
3
57798 †
4
3/4 Hardened flat washer
4
1024088
4
M20 x 2.5P x 100 mm HHCS CL10.9
5
1001377
2
M20 x 2.5P x 40 mm HHCS CL10.9
6
1028719
4
M14 x 2.0P x 60 mm HFS CL10.9
7
1028750
4
M14 x 2.0P x 40 mm HFS CL10.9
8
1006371
6
3/4 Hardened flat washer
9
1026300
8
14 mm Nord-Lock washer
†
Included with grill guard
HFS Hex Flange Screw
HHCS Hex Head Cap Screw
12 Parts
MAN0572 (11/10/2006)
1018219 & 1023597 HOSE KIT
REF
PART
QTY
DESCRIPTION
REF
PART
QTY
DESCRIPTION
1
1023473
4
Hose, 125" x 1/2 NPTM x 3/4 JICM
(1023597 Hose Kit)
8
395058
4
Dust plug & cap set, black (not
shown)
1
1002878
4
Hose, 74" x 1/2 NPTM x 3/4 JICM
(1018219 Hose Kit)
9
395061
2
Plastic spiral band, red
10
395062
2
Plastic spiral band, blue
2
1012055
4
Adapter, M18 x 1.5M x 3/4 JICM
11
56061
2
Plastic spiral band, green
3
1020934
1
Hose guide
12
56062
2
Plastic spiral band, yellow
4
26124
4
Quick coupler set, male/female 1/2
13
2
5/8 NC x 1-1/2 Carriage bolt
5
3018
2
Elbow, 1/2 NPTM x 1/2 NPSF 90°
14
2
5/8 Hardened flat washer
6
313053
2
Elbow, 1/2 NPTM x 3/4 JICF 90°
15
230 *
2
5/8 NC Hex nut
7
315058
2
Adapter, 1/2 NPTM x 3/4 JICF
16
88 *
2
Plastic tie (not shown)
5607 *
57817
* Standard hardware, obtain locally
MAN0572 (11/10/2006)
Parts 13
1024092 EXHAUST RELOCATION KIT
REF
PART
QTY
DESCRIPTION
1
1024093
1
Exhaust stack
2
1023019
1
Exhaust bracket
3
72130
1
Exhaust clamp
2
5/8 NC x 1-1/2 Carriage bolt
2
5/8 Hardened flat washer
2
5/8 NC Hex nut
2
3/8 Hardened flat washer (not shown)
4
5
6
7
5607 *
57817
230 *
44546
* Standard hardware, obtain locally
14 Parts
MAN0572 (11/10/2006)
BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.
SAE Bolt Head
Identification
SAE SERIES
TORQUE
CHART
A
SAE Grade 2
(No Dashes)
SAE Grade 8
(6 Radial Dashes)
SAE Grade 5
(3 Radial Dashes)
MARKING ON HEAD
A
Diameter
(Inches)
Wrench
Size
SAE 2
lbs-ft
SAE 5
N-m
SAE 8
lbs-ft
N-m
lbs-ft
N-m
1/4"
7/16"
6
8
10
13
14
18
5/16"
3/8"
1/2"
9/16"
12
23
17
31
19
35
26
47
27
49
37
67
7/16"
1/2"
5/8"
3/4"
36
55
48
75
55
85
75
115
78
120
106
163
9/16"
5/8"
13/16"
15/16"
78
110
106
149
121
170
164
230
171
240
232
325
3/4"
7/8"
1-1/8"
1-5/16"
192
306
261
416
297
474
403
642
420
669
569
907
1"
1-1/2"
467
634
722
979
1020
1383
METRIC SERIES
TORQUE
CHART
A
A
Metric Bolt Head
Identification
8.8
Metric
Grade 8.8
10.9
Metric
Grade 10.9
COARSE THREAD
FINE THREAD
MARKING ON HEAD
MARKING ON HEAD
A
Diameter &
Thread Pitch
(Millimeters)
Wrench
Size
N-m
lbs-ft
N-m
lbs-ft
N-m
lbs-ft
N-m
lbs-ft
Diameter &
Thread Pitch
(Millimeters)
6 x 1.0
8 x 1.25
10 mm
13 mm
8
20
6
15
11
27
8
20
8
21
6
16
11
29
8
22
6 x 1.0
8 x 1.0
10 x 1.5
12 x 1.75
16 mm
18 mm
39
68
29
50
54
94
40
70
41
75
30
55
57
103
42
76
10 x 1.25
12 x 1.25
14 x 2.0
16 x 2.0
21 mm
24 mm
109
169
80
125
151
234
111
173
118
181
87
133
163
250
120
184
14 x 1.5
16 x 1.5
18 x 2.5
20 x 2.5
27 mm
30 mm
234
330
172
244
323
457
239
337
263
367
194
270
363
507
268
374
18 x 1.5
20 x 1.5
22 x 2.5
24 x 3.0
34 mm
36 mm
451
571
332
421
623
790
460
583
495
623
365
459
684
861
505
635
22 x 1.5
24 x 2.0
30 x 3.0
46 mm
1175
867
1626
1199
1258
928
1740
1283
30 x 2.0
Typical Washer
Installations
Bolt
Metric 8.8
Lock Washer
Metric 10.9
Metric 8.8
Metric 10.9
Flat Washer
8/9/00
Bolt Torque & Size Charts (Rev. 10/10/2005)
Appendix 15
BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16
3/8
1/2
IN
MM
5/8
3/4
7/8
1
2
3
4
5
6
7
25
50
75
100
125
150
175
Metric Bolt Thread Sizes
8MM
10MM
12MM
14MM
16MM
18MM
ABBREVIATIONS
AG ............................................................ Agriculture
ATF .............................. Automatic Transmission Fluid
BSPP ........................... British Standard Pipe Parallel
BSPTM .............. British Standard Pipe Tapered Male
CV................................................... Constant Velocity
CCW .............................................Counter-Clockwise
CW..............................................................Clockwise
F .....................................................................Female
GA ................................................................... Gauge
GR (5, etc.) ..........................................Grade (5, etc.)
HHCS ...................................... Hex Head Cap Screw
HT.......................................................... Heat-Treated
JIC ............... Joint Industry Council 37° Degree Flare
LH ............................................................... Left Hand
LT..........................................................................Left
m....................................................................... Meter
mm.............................................................. Millimeter
M......................................................................... Male
MPa ....................................................... Mega Pascal
N .....................................................................Newton
16 Appendix
NC .................................................... National Coarse
NF ......................................................... National Fine
NPSM................... National Pipe Straight Mechanical
NPT .........................................National Pipe Tapered
NPT SWF ........National Pipe Tapered Swivel Female
ORBM .........................................O-Ring Boss - Male
P......................................................................... Pitch
PBY .....................................................Power-Beyond
psi........................................ Pounds per Square Inch
PTO ....................................................Power Take Off
QD.................................................. Quick Disconnect
RH ............................................................ Right Hand
ROPS ......................... Roll-Over Protective Structure
RPM ...................................... Revolutions Per Minute
RT ......................................................................Right
SAE ........................ Society of Automotive Engineers
UNC ................................................... Unified Coarse
UNF......................................................... Unified Fine
UNS.................................................... Unified Special
Bolt Torque & Size Charts (Rev. 10/10/2005)
WARRANTY
(All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)
Please Enter Information Below and Save for Future Reference.
Date Purchased: ____________________________
From (Dealer): __________________________________________
Model Number: ____________________________
Serial Number: __________________________________________
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set
forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE
PRODUCT TO THE ORIGINAL PURCHASER.
Woods backhoe models BH70-X, BH80-X, and BH90-X are warranted for two (2) years from the date of delivery to the original purchaser.
The warranty periods for specific parts or conditions are listed below:
Part or
Condition
Warranted
Gearbox
components
Model Number
Duration (from date of delivery
to the original purchaser)
BW1260, BW1620, BW1800, BW2400
8 years
BW240HD
7 years
BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X,
6 years
BB8400X, DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3, BW240
PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2,
RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2,
5 years
9204RD-2, S15CD, S20CD, S22CD, S25CD, S27CD
3 years (1 year if used in rental or
RDC54, RD60, RD72, TBW150C
commercial applications)
Blade
spindles
RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2,
3 years
9204RD-2
Rust-through
BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW180-3, BW1260,
10 years
BW1800, BW240, BW240HD, 2162, 3240, DS1260, DSO1260, DS1440, TS1680
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to
improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been
materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized
service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made
with parts other than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to
a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by
WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS,
in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof
of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the
dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or
replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS
WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS
WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS
MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY
OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal
theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business,
revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute
machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture
replacement parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS,
its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061 USA
800-319-6637 tel
800-399-6637 fax
www.WoodsEquipment.com
F-3079 (Rev 11/24/2008)
WARRANTY
(Replacement Parts For All Models Except Mow’n MachineTM
Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and
workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser
with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty
does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or
otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any
way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of
charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this
Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after
such defect or noncompliance is discovered or should have been discovered, routed through the dealer and
distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete
such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO
OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE
SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS
WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS
SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY
IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly
or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty,
negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing,
Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of
crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute
machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain
materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including
without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify,
or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
www.WoodsEquipment.com
©2006 Woods Equipment Company. All rights reserved. WOODS, and the Woods logo are trademarks of Woods Equipment Company. All other
trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective
companies or mark holders. Specifications subject to change without notice.
F-8494 (Rev. 6/23/2005)