Download Life Fitness T5-5 User's Manual

T5-5 Treadmill
Customer Support Services
PARTS MANUAL
31 Aug 2011
T5-5 TREADMILL
Contents
T55-0XXX-01
Miscellaneous ..................................................................................................... 3
Extrusions and Rear Endcaps ................................................................................... 4
Console and Related Components ............................................................................. 5
Belt, Deck, and Rear Roller ..................................................................................... 6
Uprights, Handrails, and Cupholders .......................................................................... 7
Ergo Bar ............................................................................................................ 8
Motor Cover, Front End Cap, and Leg Levelers .............................................................. 9
Lift Frame and Lift Motor ......................................................................................10
Motor Controller Assembly .....................................................................................11
Drive Motor Assembly ...........................................................................................12
Front Roller Assembly...........................................................................................13
Block Diagram - Domestic ......................................................................................14
Block Diagram - International .................................................................................15
2
T5-5 TREADMILL
Miscellaneous
T55-0XXX-01
Description
Part No.
Hardware Bag
AK59-00090-0000
Document Kit - Eng
AK59-00111-0000
Document Kit - Ger
AK59-000111-0002
Transmitter, Polar HR
8254701
Strap, Heart Rate LF
6844301
M6 Hex Long Arm Wrench
3255701
3
T5-5 TREADMILL
Extrusions and Rear End Caps
T55-0XXX-01
Extrusion, Right
AK59-00088-0000
Extrusion, Left
AK59-00089-0000
Lower Extrusion (2)
0K59-01174-0000
End Cap, Left
0K59-01177-0000
Rear Roller Guard, Left
0K59-01209-0000
Rear Tensioning Bolt
3253907
Flat Washer
3114409
Rear Roller Guard, Right
0K59-01208-0000
Extrusion Mounting Clip
0K59-01254-0000
Trx Pan Screws (20)
3206601
End Cap, Right
0K59-01176-0000
Screw
0017-00101-1621
Grommets
0017-00042-0326
Extrusion Mounting Brackets (8)
7074401
Trx Pan Screws (16)
3206601
4
T5-5 TREADMILL
Console and Related Components
T55-0XXX-01
Rear
0K59-01202-0000
Overlay/Bezel Assembly
(see chart below)
Programmed Console Board
A084-92314-A001
Attaching the Console Assembly to the Lower Cross Cover
Life Fitness Logo
0K59-01282-0000
Cross Cover
(see page 78)
Console Assembly
Language
ENG/ENG
GER/MET
Part Nos.
Console
Assembly
AK59-00072-0100
AK59-00072-0102
5
Overlay/Bezel
Assembly
AK59-00116-0000
AK59-00117-0000
Screw (4)
3254602
T5-5 TREADMILL
Belt, Deck, and Rear Roller
T55-0XXX-01
Walking Belt
0K59-01133-0001
Deck (with belt removed)
0K59-01172-0000
Rear Roller
0K59-01169-0000
Deck Screws (4)
3206301
Tinnerman Clip (4)
3206201
6
TecsPak Spring Blk (8)
6821901
TecsPak Screw (8)
3234804
TecsPak Washer (8)
3114412
T5-5 TREADMILL
Uprights, Handrails, and Cup Holders
T55-0XXX-01
.
Screws (2)
3207501
Accessory Holder, Blue
0K59-01244-0000
Insert Cup, Blue
0K59-01245-0000
Outer Cupholder Cover
0K59-01200-0000
Screw
3207501
Cross Cover Assembly
AK59-00087-0000
3
Inner Cupholder Cover
0K59-01199 -0000
Bottom
Cover
Bridge Cross
Assembly
0K59-01203-0000
AK59-00060-0000
Felt Bumper
3255401
Upright Assembly
Left
Ak59-00055-0000
Right
AK59-00054-0000
Screws (2)
3255504
Bridge
Bottom Assembly
Cross Cover
AK59-00060-0000
0K59-01203-0000
Handlebar Grip
0K59-01135-0000
Ergo Bar
(see page 8)
Handlebar End Cap
0K59-01134-0000
Upright Bolt (4)
3254902
Upright End Cap
0K59-01136-0000
Upright
Frame
Lock Washer (4)
3239503
not shown:
Foam Strip
7985801
these hold the main cable
to the bridge assembly:
Plastic Tension Clips (2)
3255601
Phil Pan Screws (2)
3226003
7
T5-5 TREADMILL
Ergo Bar
T55-0XXX-01
Screws (4)
0017-00101-1621
Top Ergo Bar Cover
0K59-01205-0000
Nylon Screw Grommet
0017-00042-1147
Ergo Handlebar Grip, Left
0K59-01302-0000
Ergo Bar Weldment
0K59-01226-0000
T55 User Pod Assembly
AK59-00109-0000
Bottom Ergo Bar Cover
0K59-01204-0000
Safety Key Assembly
AK59-00100-0000
Screws (4)
3226003
8
Ergo Handlebar Grip, Right
0K59-01239-0000
T5-5 TREADMILL
Motor Cover, Front End Cap, and Leg Levelers
T55-0XXX-01
Motor Cover Assembly
AK59-00097-0000
10-inch Logo Label
0K59-01284-0000
Motor Cover Clips (2)
0K59-01317-0000
Screws (2)
3223501
Screws (2)
0017-00101-1621
Lower Front Cover
0K59-01173-0000
Leveler Tube Cap End
0K59-01175-0000
Screws (3)
0017-00101-1621
Grommets (3)
0017-00042-0326
Leg Leveler Assembly
AK59-00119-0000
Jam Nut
3225802
Leg Leveler
3231701
9
T5-5 TREADMILL
Lift Frame and Lift Motor
T55-0XXX-01
Flat Ny Washers (2)
3227202
Hex Bolt
3223304
External E-rings (2)
3221705
Low Ht Nylock Nut
3102807
Actuator Lift Frame Pins (2)
0K59-01187-0000
Linear Actuator
115/60
0K59-01064-0000
230/50
0K59-01259-0000
Lift Frame Assembly
0K59-01158-0001
Wheels (2)
0K59-01164-0000
Pushnut
3205101
.
Clevis Pins (2)
3256001
.
.
.
Lift Frame Pivot Sleeves (2)
0K59-01298-0000
Cotter Hairpins (2)
3257101
10
T5-5 TREADMILL
Motor Controller Assembly
T55-0XXX-01
Motor Controller Kit
Domestic
AK59-00112-0000
International
AK59-00113-0000
Screws (2)
3208601
3266501
11
T5-5 TREADMILL
Drive Motor Assembly
T55-0XXX-01
Drive Belt Tensioning Bolt
3205401
Washer
3102500
6
Drive Motor Mounting Nuts
3205801
Poly-V Belt
3259501
Line Cord, Domestic
7420601
Drive Motor Assembly
Domestic, 120 v.
7934401
International, 230 v.
7934601
Bushing,
Strain Relief
3206901
12
Home Switch
3204701
Retaining Clip
6872701
T5-5 TREADMILL
Front Roller Assembly
T55-0XXX-01
Front Roller Assembly w/Pulley
AK59-00063-0000
front
T5 Pulley Guard
0K59-01241-0000
Plastic Grommets (2)
0017-00042-0326
Phil Pan Screws (2)
0017-00101-1621
Flat Washer
3114409
HXS Soc Bolt
3253913
Tensioning Bolt
3253913
3253907
Washer
3114409
13
RED
BLK
Sw1
GRD
14
XFRMR: POWER; 115V/60HZ
0017-00003-1011
TRANSFORMER
CBL-ASSY: HOME SWITCH
AK59-00084-0000
HOME SWITCH
CBL-ASSY: POLAR
PCB W/HEADER
118E-00001-0259
CBL-ASSY: HR REC
TO CONSOLE
AK59-00077-0000
CONSOLE
KEYPAD
POLAR
GND
VCC (5V)
RED
WHT
BLK
O
PTO SENSOR ASSY
7953101
MOTOR CONTROL PCB
CONSOLE PCB
CBL-ASSY: MC TO
CONSOLE
AK59-00076-0000
ON/OFF SWITCH
3204801
INDUCTOR: 3MH; 120V
111E-00001-0044
CBL-ASSY: POWER CONTROL
AK59-00083-0000
ACTIVITY ZONE
MODULE
CBL-ASSY: AZ TO CONSOLE T5.5/T7.
AK59-00079-0000
T5-5 TREADMILL
Block Diagram – Low Voltage
T55-0XXX-01
CBL-ASSY: HR RE C
TO CONSOLE
AK59- 00077-0000
RE D
BL K
Sw 1
GRD
15
XFRMR: POWER; 230V 50HZ
0017-00003-1010
TRANSFORMER
CBL-ASSY: HOME SWITCH
AK59- 00084-0000
HOME SWITCH
CBL-ASSY: POLAR
PCB W/HEADER
AK39- 00064-0000
CONSOLE
KEYPAD
VC C (5V)
POLA R
GND
RE D
WHT
BL K
OPTO SENSOR ASSY:
7953101 Cable 3230001 Sensor
MOTOR CONTROL PCB
CONSOLE PCB
CBL-ASSY: MC TO
CONS OLE
AK59- 00076-0000
ON/OFF SWITCH
3204801
7420801
T55-0101-01
T5-5.ENG/MET.
230/50.CONT
7420901
7802901
7420801
T55-0102-01
T55-0104-01
T55-0201-01
T5-5.ENG/MET. T5-5.ENG/MET. T5-5.GER/MET.
230/50.UK
240.AUST
230/50.CONT
CBL-A SSY: FILTER P OWER
AK 59-00 101-0 000
FILTER, LINE 10A
3226101
LINE CORD, CONT
LINE CORD, UK
LINECORD, AUSTRALIA
INDUCTOR:
15MH; 230V
111E-00001-0042
CBL-ASSY: FILTERTO-PCB
AK59-00102-0000
ACTIVITY ZONE
MODULE
CBL-ASSY: AZ TO CONSOLE T5.5/T7.
AK59-00079-0000
T5-5 TREADMILL
Block Diagram – High Voltage
T55-0XXX-01