Download Hoshizaki CUBELET DCM-500BAH User's Manual
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Hoshizaki Hoshizaki America, Inc. Cubelet Icemaker/Dispenser Models DCM-500BAH DCM-500BWH “A Superior Degree of Reliability” PARTS LIST www.hoshizaki.com ® Number: 71285 Issued: 7-8-2008 Revised: 7-28-2010 CONTENTS Auxiliary Codes....................................................................................................................... 3 Note About Ordering Parts..................................................................................................... 3 Material Abbreviations............................................................................................................ 4 A. Ice Dispenser Assembly..................................................................................................... 5 DCM-500BAH..................................................................................................................... 5 DCM-500BWH.................................................................................................................. 10 B. Refrigeration Circuit.......................................................................................................... 14 DCM-500BAH................................................................................................................... 14 DCM-500BWH.................................................................................................................. 18 C. Icemaking Unit................................................................................................................. 22 D. Water Circuit..................................................................................................................... 23 E. Control Box Assembly...................................................................................................... 27 F. Front Panel Assembly........................................................................................................ 32 G. Middle Front Frame Assembly.......................................................................................... 33 H. Shutter Assembly............................................................................................................. 34 J. Gear Motor Assembly (Agitator)........................................................................................ 36 K. Gear Motor Assembly (Dispense)..................................................................................... 37 L. Bin Assembly.................................................................................................................... 38 M. Frame Assembly.............................................................................................................. 39 N. Label Location.................................................................................................................. 41 P. Evaporator Assembly ....................................................................................................... 43 Q. Bin Top Assembly............................................................................................................. 45 R. Accessories & Packaging................................................................................................. 46 2 Auxiliary Codes DCM-500BAH T-0 (C) March 2008 T-0 (E) May 2008 T-1 October 2008 U-0 January 2009 U-1 August 2009 V-0 January 2010 V-2 May 2010 V-3 June 2010 V-4 July 2010 DCM-500BWH T-0 (E) May 2008 T-1 October 2008 U-0 April 2009 U-1 September 2009 V-0 February 2010 V-1 April 2010 V-2 May 2010 V-3 June 2010 V-4 July 2010 Auxiliary Code Breakdown The auxiliary code is the first two characters in the serial number. The first character indicates the year. Years progress or regress in alphabetical order. The series runs from "A" through "V" and the letters "I" and "O" are skipped. The second character indicates significant part changes within a year. Base is "0" and this number advances for each change. In cases where there is a letter in parentheses, this designates the month. This is the last character in the serial number. The series runs from "(A)" through "(M)" and the letter "(I)" is skipped. This designation is only included when identifying a parts change within an auxiliary code. Note About Ordering Parts Most assemblies cannot be ordered as complete units; parts in the assemblies generally must be ordered separately. 3 Material Abbreviations ALUMINUM AL = Aluminum COPPER CU = Copper PLASTIC ABS AC EPP EVA PA PC PE PES PETP PP PS PTFE PUR PVC = = = = = = = = = = = = = = Acrylonitrile -butadiene - styrene Polyacetal Expanded Polypropylene Ethylene vinyl acetate Polyamide = Nylon Polycarbonate Polyethylene Polyester Polyethylene terephthalate = Tetlon Polypropylene Polystyrene Polytetrafluoroethylene = Teflon Polyurethane Polyvinyl chloride RUBBER EPDM EPH NBR NP NR SI.R SY.R VN = = = = = = = = EP rubber Epichlorohydrin Nitrile butadiene rubber Neoprene Natural rubber Silicone rubber Synthetic rubber Vinyl Nitrile STEEL GS PAS PS SS = = = = Galvanized steel Primed steel Plated steel Stainless steel 4 A. Ice Dispenser Assembly 1/2 DCM-500BAH T-0 to V-4 10 12 9 9a 5 6 7 12a 5a 8 13 24 34 D 20 20a 4 L L1 33 N 35 35a 18 18a E 23 E1 22 J K J1 11 K1 21 21a 14 14a 31 2 2a B M 16 16a 16b F 3 17 G G1 G2 32 19 19a 15 15a F1 1 5 1a A. Ice Dispenser Assembly 2/2 DCM-500BAH T-0 to V-4 H H1 25 25a V-3 and later T-0 to V-2 29 30 29 30 C C 28b 28b 28a 28a 26 26 26b 26a 26a 28 28 27a 27 See "M. Frame Assembly," items 6 and 6a. 6 Title: A. Ice Dispenser Assembly Model: DCM-500BAH Index No. Description B Refrigeration Circuit C D E E1 F F1 G G1 G2 H H1 J J1 K K1 L L1 M N 1 1a 2 2a 3 4 5 5a 6 7 Material or T-0 Model Number Part Number (C) 227494A02 1 2A5916A01 2A5916A02 Icemaking Unit 3A0623A04 1 Water Circuit 2A0395A03 1 2A5455A01 Control Box Assembly 227498A09 1 227498A11 227498A13 2A5460A02 Truss Head Screw 4×8 7C31-0408 3 FT Screw 4×8, SS 7F32-0408 Front Panel Assembly 3A4999A01 1 3A4999A02 Truss Head Screw 4×8, SS 7C32-0408 1 FT Screw 7F32-0408 Middle Front Frame Assembly 2A2603A01 1 2A4749A01 2A4749A03 Taper Collar SS 4H0171-01 2 Flat Head Screw 4×12, SS 7C22-0412 2 Shutter Assembly 2A0410A01 1 Truss Head Screw 4×8, SS 7C32-0408 2 FT Screw 7F32-0408 Gear Motor Assembly (Agitator) 4A0620A01 1 Thumbscrew 415949G12 2 Gear Motor Assembly 4A0622A01 1 (Dispense) Thumbscrew 415949G12 2 Bin Assembly 2A0413A01 1 2A0413A02 Truss Head Screw 4×12, SS 7C32-0412 2 FT Screw 4×8, SS 7F32-0408 Frame Assembly 2A0388A06 1 2A5324A02 Label Location 2A4366A01 1 Louver (B) Tapping Screw-Black Spout Cover Thumbscrew Cup Guide Bushing Cable Tie Evaporator Bracket Hex Head Bolt w/Washer Packing Square Washer 4×8 SR-30-1 CV-150 SS 5×10, SS 103121-03 433954-01 215773-01 415949G08 326702-01 420472-03 8911-0150 3A0360-01 7B0230510 427151-02 433537-02 7 2 2 1 2 2 1 1 2 1 1 T-0 (E) 1 T-1 U-0 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 2 2 1 2 Required Number U-1 V-0 V-2 V-3 V-4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 3 1 1 1 1 1 1 1 1 2 2 1 2 1 2 2 1 2 1 2 2 1 2 1 2 1 1 2 1 1 2 1 1 2 1 2 1 2 1 2 1 2 1 2 2 2 2 1 1 1 1 1 1 1 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 2 2 1 2 1 2 1 1 2 2 1 2 1 3 1 1 2 2 2 1 2 2 1 1 2 1 1 2 2 1 2 2 2 1 2 1 1 3 1 1 1 1 2 1 1 Title: A. Ice Dispenser Assembly Index No. 8 9 9a 10 11 12 12a 13 14 Description Grounding Screw Spout Thumbscrew Packing (A) Spout Gasket Spout (B) Thumbscrew Packing (B) Spout Rear Panel 14a Truss Head Screw FT Screw 15 Panel (Lo) 15a FT Screw 16 Apron Panel (A) 16a Truss Head Screw FT Screw 16b T2 Screw 17 Grille 18 Bin Cover 18a Thumbscrew 19 Drip Tray 19a Truss Head Screw FT Screw 20 Side Panel (L) 20a Truss Head Screw FT Screw 21 Side Panel (R) 21a Truss Head Screw FT Screw 22 Auger (Dispense) 23 Agitator 24 Top Panel 25 Ice Chute 25a Thumbscrew 26 Gear Motor Bracket 26a Hex Head Bolt 26b Split Lock Washer 27 Drain Pan Bracket Assembly 27a Hex Head Bolt 28 Drain Pan Assembly 28a 28b 29 30 Flat Washer Allen Head Cap Screw Heater (includes item 30) Spring Model: DCM-500BAH Material or T-0 Model Number Part Number (C) 433304-02 1 103329G01 1 415949G11 3 427195-01 1 429758-01 2 208807-01 1 415949G11 4 427196-01 1 GS 2A0405-01 1 2A5403-01 4×8, SS 7C32-0408 4 7F32-0408 SS 2A0699G01 1 4×8, SS 7F32-0408 6 SS 2A0720-01 1 4×8, SS 7C32-0408 4 7F32-0408 4×8, SS 7P32-0408 2A0827G01 1 2A0880A02 1 415949G12 4 2A2591G01 1 4×8, SS 7C32-0408 4 7F32-0408 SS 2A2616-01 1 2A6144-01 4×8, SS 7C32-0408 6 7F32-0408 SS 2A2617-01 1 2A6143-01 4×8, SS 7C32-0408 6 7F32-0408 SS 339192G01 1 SS 3A0895G01 1 SS 3A2514G01 1 4A2204-01 1 415949G08 2 SS 4A4308-01 1 8×12, SS 7B02-0812 3 M8, SS 7L22-0800 SS 4A4315G01 1 8×12, SS 7B02-0812 3 M8, SS 8×20, SS 4A4354G01 4A4354G02 7W22-0800 7S12-0820 4A2292-01 4A2292F01 8 T-0 (E) 1 1 3 1 2 1 4 1 1 T-1 U-0 1 1 3 1 2 1 4 1 1 4 4 1 6 1 4 1 6 1 4 1 1 4 1 4 1 1 4 1 4 1 1 6 6 1 1 6 6 1 1 1 1 2 1 3 1 1 1 1 2 1 3 1 3 1 3 1 1 1 4 4 1 1 4 4 1 1 4 4 1 1 Required Number U-1 V-0 V-2 V-3 V-4 1 1 1 1 1 1 1 1 3 3 3 3 1 1 1 1 2 2 2 2 1 1 1 1 4 4 4 4 1 1 1 1 1 1 1 1 4 4 4 4 1 1 1 1 6 6 6 6 1 1 1 1 4 4 2 2 2 2 1 1 1 1 1 1 1 1 4 4 4 4 1 1 1 1 4 4 4 4 1 1 1 1 6 6 6 6 1 1 1 1 6 6 6 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 3 3 3 3 3 3 1 1 See "M. Frame 3 3 Assembly," items 6 and 6a 1 1 1 1 4 4 4 4 4 4 4 4 1 1 1 1 1 1 1 1 Title: A. Ice Dispenser Assembly Index No. Description 31 Plug Housing 32 33 34 35 35a Air Filter Bushing Wire Saddle Reservoir Bracket FT Screw Model: DCM-500BAH Material or T-0 Model Number Part Number (C) 03-09-2021 4A4002-01 2 3191-4P-201 412832-05 208283G03 1 OCB-500 428394-02 4A0338-01 3A5675-01 7F32-0408 9 T-0 (E) 2 1 T-1 U-0 1 1 Required Number U-1 V-0 V-2 V-3 V-4 1 1 1 1 1 1 1 2 1 2 1 1 1 2 1 2 A. Ice Dispenser Assembly 1/2 DCM-500BWH T-0 to V-4 9 11 8 8a 4 5 4a 12 6 22 7 25 17 17a 25 D 33 11a 13 13a 3 19 19a L 32 32a L1 21 N 31 E 23 E1 J J1 K K1 10 1 1a 16 B 2 M 18 18a 15 15a 15b F F1 G 14 14a 10 G1 G2 20 20a A. Ice Dispenser Assembly 2/2 DCM-500BWH T-0 to V-4 H H1 24 24a V-3 and later T-0 to V-2 29 30 29 30 C C 28b 28b 28a 28a 26 26 26b 26a 26a 28 28 27a 27 See "M. Frame Assembly," items 6 and 6a. 11 Title: A. Ice Dispenser Assembly Model: DCM-500BWH Required Number Index No. Description B Refrigeration Circuit C D E E1 F F1 G G1 G2 H H1 J J1 K K1 L Material or Model Number Icemaking Unit Water Circuit Control Box Assembly Truss Head Screw FT Screw Front Panel Assembly Truss Head Screw FT Screw Middle Front Frame Assembly 4×8 4×8, SS 4×8, SS 4×8, SS Taper Collar SS Flat Head Screw 4×12, SS Shutter Assembly Truss Head Screw 4×8, SS FT Screw Gear Motor Assembly (Agitator) Thumbscrew Gear Motor Assembly (Dispense) Thumbscrew Bin Assembly Part Number T-0 2A2399A01 1 2A5917A01 2A5917A02 3A0623A04 1 2A0395A03 1 2A5455A01 227498A10 1 227498A12 227498A14 2A5460A04 7C31-0408 3 7F32-0408 3A4999A01 1 3A4999A02 7C32-0408 1 7F32-0408 2A4749A01 1 2A4749A03 4H0171-01 2 7C22-0412 2 2A0410A01 1 7C32-0408 2 7F32-0408 4A0620A01 1 415949G12 2 4A0622A01 1 M Truss Head Screw FT Screw Frame Assembly N Label Location 415949G12 2A0413A01 2A0413A02 7C32-0412 7F32-0408 2A0388A06 2A5324A02 2A4366A02 1 1a 2 3 Spout Cover Thumbscrew Cup Guide Bushing Cable Tie Evaporator Bracket Hex Bolt w/Washer (LF) Packing Square Washer Grounding Screw Spout Thumbscrew Packing (A) Spout 215773-01 415949G08 326702-01 420472-03 8911-0150 3A0360-01 7B0230510 427151-02 433537-02 433304-02 103329G01 415949G11 427195-01 L1 4 4a 5 6 7 8 8a 9 4×12, SS 4×8, SS SR-30-1 SS 5×10, SS 12 T-1 U-0 1 1 1 1 U-1 V-0 1 1 1 1 3 3 1 1 1 1 1 V-1 1 V-2 V-3 V-4 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 3 1 1 2 2 1 2 1 2 2 1 2 1 2 2 1 2 1 2 2 1 2 1 2 1 1 2 1 1 2 1 1 2 1 2 1 2 1 2 1 2 1 2 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 1 1 1 1 3 1 1 2 1 1 1 1 3 1 1 2 1 1 1 1 3 1 1 2 1 1 1 1 3 1 1 2 1 1 1 1 3 1 1 3 1 1 3 1 1 1 1 2 2 1 2 1 2 1 1 2 2 1 2 1 3 1 1 2 1 2 2 1 1 2 1 1 1 1 3 1 1 2 2 1 2 1 2 1 1 3 1 1 1 1 2 1 1 1 1 3 1 Title: A. Ice Dispenser Assembly Model: DCM-500BWH Required Number Index No. 10 11 11a 12 13 13a Description Gasket Spout (B) Thumbscrew Packing (B) Spout Rear Panel Material or Model Number GS Truss Head Screw FT Screw Panel (Lo) FT Screw Apron Panel (A) Truss Head Screw FT Screw T2 Screw Grille Bin Cover Thumbscrew Drip Tray Truss Head Screw FT Screw Side Panel (L) 4×8, SS Truss Head Screw FT Screw Side Panel (R) 4×8, SS 4×8, SS 21 22 23 24 24a 25 26 26a 26b 27 27a Truss Head Screw FT Screw Agitator Top Panel Auger (Dispense) Ice Chute Thumbscrew Wire Saddle Gear Motor Bracket Hex Head Bolt Split Lock Washer Drain Pan Bracket Assembly Hex Head Bolt 28 Drain Pan Assembly 28a 28b 29 30 31 Flat Washer Allen Head Cap Screw Heater (includes item 29) Spring Plug Housing 14 14a 15 15a 15b 16 17 17a 18 18a 19 19a 20 20a 32 32a 33 Reservoir Bracket FT Screw Bushing SS 4×8, SS SS 4×8, SS 4×8, SS 4×8, SS SS SS SS SS SS SS 8×12, SS M8, SS SS 8×12, SS M8, SS 8×20, SS T-1 U-0 2 1 4 1 1 U-1 V-0 2 1 4 1 1 V-1 2 1 4 1 1 V-2 2 1 4 1 1 4 4 4 4 1 6 1 4 1 6 1 4 1 6 1 4 1 6 1 4 1 1 4 1 4 1 1 4 1 4 1 1 4 1 4 1 1 4 1 4 1 1 1 1 6 6 6 6 1 1 1 1 6 6 6 6 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 1 1 1 4 4 1 1 2 4 4 1 1 1 4 4 1 1 4 4 1 1 1 4 4 1 1 1 1 1 Part Number T-0 429758-01 2 208807-01 1 415949G11 4 427196-01 1 2A2471-01 1 2A5402-01 7C32-0408 4 7F32-0408 2A0699G01 1 7F32-0408 6 2A0720-01 1 7C32-0408 4 7F32-0408 7P32-0408 2A0827G01 1 2A0880A02 1 415949G12 4 2A2591G01 1 7C32-0408 4 7F32-0408 2A2624-01 1 2A6142-01 7C32-0408 6 7F32-0408 2A2625-01 1 2A6141-01 7C32-0408 6 7F32-0408 3A0895G01 1 3A2514G01 1 339192G01 1 4A2204-01 1 415949G08 2 4A0338-01 4A4308-01 1 7B02-0812 3 7L22-0800 4A4315G01 1 7B02-0812 3 4A4354G01 4A4354G02 7W22-0800 7S12-0820 4A2292-01 4A2292F01 4A4002-01 412832-05 3A5675-01 7F32-0408 428394-02 13 V-3 V-4 2 2 1 1 4 4 1 1 1 1 4 4 1 1 6 6 1 1 2 2 2 2 1 1 1 1 4 4 1 1 4 4 1 1 6 6 1 1 6 6 1 1 1 1 1 1 1 1 2 2 2 2 1 1 3 3 3 3 See "M. Frame Assembly," items 6 and 6a 1 4 4 1 1 1 4 4 1 1 1 1 2 1 1 1 2 1 B. Refrigeration Circuit DCM-500BAH T-0 to V-0 20 21 24 26 16 17 12 13 26 11 22 23 23a 5a 5 4 6 6a 4a 2 3 19 27 7 7a 8 27 18 26 25 9 10 14 15 15a 1 14 1a 1b 1c B. Refrigeration Circuit DCM-500BAH V-2 to V-4 24 26 20 21 16 17 12 13 26 5 11 22 5a 26 28 4a 4 18 26 9 27 7a 7 2 1d 1e 8 19 6 6a 25 10 1 14 15 15 1a 1b 1c Title: B. Refrigeration Circuit Model: DCM-500BAH Required Number Index No. Description 1 Compressor Material or Model Number RS43C2E-CAA-219 RST45C1E-CAA-202 1a Grommet 1b Spacer 1c 1d 1e 2 Bolt Terminal Cover Spring Clip Protector 3 4 4a 5 5a 6 6a 7 7a 8 9 10 11 12 13 14 15 15a 16 17 18 19 20 21 22 Protector Holder Condenser FT Screw Shroud T2 Screw Fan Motor Bracket Hex Head Bolt w/Washer Fan Motor Self-Locking Nut Fan Blade Copper Tube (A)-High Side (1 of item 27; order assembly parts individually) Copper Tube (A)-High Side (item 22 and 1 of item 27; order assembly parts individually) Copper Tube (B)-High Side Copper Tube (C)-High Side Copper Tube (A)-Low Side Copper Tube (B)-Low Side Drier Drier Bracket Nylon Tie FT Screw Expansion Valve Expansion Valve Cover Insulation Tube Copper Tube-Access Valve (1 of item 27; order assembly parts individually) Clamp Expansion Valve Holder High-Pressure Switch 8×45 4×8, SS GS 4×8 GS 5×12, SS 50 Watt, GEHI T-0 to Part Number V-1 4A2300-01 1 4A4479-01 434403-01 4 4A2593-01 434404-01 4 4A2595-01 437889-01 4 4A4479F01 4A4479F02 4A1805-01 1 4A4481-01 437339-01 1 210104-02 1 7F32-0408 2 2A0728-01 1 7P31-0408 6 3A0650-01 1 7B0230512 4 4A3158-01 1 7N21I0832 4 444898-01 1 340127G01 1 3A5914G01 GS 4×8, SS L=30 L=40 453831-01 340129-01 2A1821G01 3A5915A01 4A2175G01 4A1113-01 445847-01 8911-0301 7F32-0408 4A1117-01 4A1168-01 7762-0717 453830G01 4A5102G01 4A5102G02 443461-01 3A0107-01 433441-07 463180-04 16 1 1 1 1 1 1 1 1 1 1 1 1 1 1 V-2 V-3 1 4 4 4 1 1 1 1 2 1 6 1 4 1 4 1 - V-4 1 4 4 4 1 1 1 1 2 1 6 1 4 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 Title: B. Refrigeration Circuit Model: DCM-500BAH Required Number Index No. 23 23a 24 25 26 27 28 Description Pressure Switch Bracket T2 Screw Insulation Tube Bushing Cable Tie Access Valve Insulation Tube Material or Model Number GS 4×8 L=150 SB-562-7 CV-150 L=40 T-0 to Part Number V-1 434938-01 1 7P31-0408 1 7762-2646 1 420470-09 1 8911-0150 10 457729-01 2 7762-1020 17 V-2 V-3 1 1 8 2 1 V-4 1 1 8 2 1 B. Refrigeration Circuit DCM-500BWH T-0 to V-0 12 13 8 9 18 21 24 25 24 16 16a 24 7 22 23 23a 17 4 4a 2 26 3 15 20 5 14 24 26 6 10 11 11a 1 19 24 18 1a 1b 1c B. Refrigeration Circuit DCM-500BWH V-1 to V-4 24 25 12 13 9 18 21 8 24 7 5 19 24 24 27 22 19 24 26 4 4a 2 1d 1e 26 10 11 1 16 16a 17 15 14 14a 20 6 19 1a 1b 1c Title: B. Refrigeration Circuit Model: DCM-500BWH Required Number Index No. Description 1 Compressor Material or Model Number RS43C2E-CAA-219 RST45C1E-CAA-202 1a Grommet 1b Spacer 1c Bolt 1d 1e 2 Terminal Cover Spring Clip Protector 3 4 4a 5 Protector Holder Condenser-Water Cooled HS-0161 Hex Head Bolt w/Washer (LF) 5×12, SS Copper Tube (A)-High Side (Includes 1 of item 26) Copper Tube (A)-High Side (includes item 22 and 1 of item 26) Copper Tube(B)-High Side Copper Tube (C)-High Side Copper Tube (A)-Low Side 6 7 8 9 10 11 11a 12 13 14 14a 15 16 16a 17 18 19 20 Copper Tube (B)-Low Side Drier Drier Bracket Nylon Tie FT Screw Expansion Valve Expansion Valve Cover Inlet Water Tube Truss Head Screw Outlet Water Tube Water Regulator Truss Head Screw Male Connector Clamp Insulation Tube 8×45 GS 4×8, SS 4×6, SS 4×6, SS L=30 L=40 Copper Tube-Access Valve (1 of item 26; order assembly parts individually) 21 22 Expansion Valve Holder High-Pressure Switch 23 23a Pressure Switch Bracket T2 Screw 4×8 T-0 to Part Number V-0 4A2300-01 1 4A4479-01 434403-01 4 4A2593-01 434404-01 4 4A2595-01 437889-01 4 437889-01 4A4479F01 4A4479F02 4A1805-01 1 4A4481-01 437339-01 1 2A2359G02 1 7B0230512 2 3A2215G01 1 3A5923G01 4A2680-01 2A2455-01 2A1821G01 3A5915A01 4A2175G01 4A1113-01 445847-01 8911-0301 7F32-0408 4A1117-01 4A1168-01 3A2230G01 7C32-0406 3A2231G01 4A0911-04 7C32-0406 4A1087-01 443461-01 7762-0717 1 1 1 453830G01 4A5102G01 4A5102G02 3A0107-01 433441-05 463180-05 434938-01 7P31-0408 1 20 1 1 1 1 1 1 1 2 1 1 2 1 1 3 1 1 1 1 V-1 to V-3 1 4 4 4 1 1 1 1 2 - V-4 1 4 4 4 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 3 1 1 1 1 1 - 1 1 1 1 1 1 1 2 1 1 2 1 1 3 1 1 1 Title: B. Refrigeration Circuit Model: DCM-500BWH Required Number Index No. 24 25 26 27 Description Cable Tie Insulation Tube Access Valve Insulation Tube Material or Model Number L=150 L=40 T-0 to Part Number V-0 8911-0150 15 7762-2646 1 457729-01 2 7762-1020 21 V-1 to V-3 10 1 2 1 V-4 10 1 2 1 C. Icemaking Unit DCM-500BAH, DCM-500BWH T-0 to V-4 1 1a P P1 2 Title: C. Icemaking Unit Model: DCM-500BAH, DCM-500BWH Required Number Index No. Description P Evaporator Assembly P1 Bolt 1 1a 2 Gear Motor Cover Hex Bolt Assembly (LF) Gear Motor (For mounting hardware, see item 26a in "A. Ice Dispensing Assembly" Material or Model Number HS-2013 T-0 to Part Number V-4 2A1205A03 1 4A1989-01 4 5×12, SS 3A4584-01 7B0230512 4A4320-01 22 1 2 1 D. Water Circuit DCM-500BAH, DCM-500BWH T-0 to V-2 8 9 1 10 10a 2 3 1a 9 19 6a 4 4a 34 35 3a 2 21 30 25 26 34 23 30 3 3a 8 9 7 24 34 14 5 5a 12 11 29 30 28 36 18 22 30 27 31 32 18 15 15a 20 30 33 7a 15 15a 17 13 6 16 23 20 30 33 D. Water Circuit DCM-500BAH, DCM-500BWH V-3, V-4 8 9 36 39 3 2 3a 6 28 36 6a 4 4a 25 26 36 19 36 3 2 3a 15 15a 14 13 17 12 9 11 31 1 1a 27 9 37 20 36 35 18 20 36 38 36 23 36 16 24 36 15 15a 24 20 36 Title: D. Water Circuit Model: DCM-500BAH, DCM-500BWH Required Number Index No. Description 1 Water Supply Pipe 1a T2 Screw FT Screw 2 Washer 3 Water Valve (Inlet and Dispense) 3a T2 Screw FT Screw 4 Water Valve (Drain) 4a T2 Screw FT Screw 5 Water Valve Bracket (A) 5a T2 Screw 6 Water Valve Bracket (B) Drain Valve Bracket 6a Truss Head Screw FT Screw 7 Water Valve Bracket (C) 7a T2 Screw 8 Reservoir Inlet 9 Hose Clamp 10 Reservoir Bracket (V-3 moved to "A. Ice Dispenser Assembly") 10a Truss Head Screw 11 Reservoir 12 Reservoir Cover 13 Reservoir Separator 14 Float Switch 15 Fitting 15a T2 Screw FT Screw 16 Tee 17 Elbow 18 Elbow 19 Silicone Hose 20 Vinyl Hose 21 22 23 Vinyl Hose Vinyl Hose Vinyl Hose 24 Vinyl Hose 25 26 27 Vinyl Hose Insulation Hose Reservoir Hose Material or Model Number 4×8 4×8, SS S-30 4×8 4×8, SS 4×8 4×8, SS GS 4×8 GS 4×8 4×8, SS SS 4×8 2318 HC 531 GS 4×8 4×8 4×8, SS P12EUB12 L=310 L=300 L=70 L=60 L=50 L=240 L=320 L=225 L=250 L=225 L=400 L=480 Part Number 2A0680G01 7P31-0408 7F32-0408 4A0867-01 4A0865-01 T-0 to V-2 1 2 2 2 7P31-0408 7F32-0408 4A2772-01 7P31-0408 7F32-0408 4A0997-01 7P31-0408 4A3613-01 3A6156-01 7C31-0408 7F32-0408 4A0999-01 7P31-0408 4A0869-01 4A2017-08 3A0356-01 4 7C31-0408 2A0753-01 214810-01 4A1255-01 435490-01 4A0776G01 7P31-0408 7F32-0408 4A0525-04 4A1016-01 4A1017-01 7730I3896 2 1 1 1 1 2 4 7716-2025 2 7725-1923 7725-1923 7725-1923 1 1 1 4A0658L01 1 4A0658L01 7762-2943 4A1165-02 1 1 1 25 1 2 1 2 1 2 1 2 2 4 1 1 1 2 1 V-3 V-4 1 2 2 2 4 1 1 1 2 1 3 1 1 1 1 2 4 1 1 1 1 3 1 1 1 1 1 Title: D. Water Circuit Model: DCM-500BAH, DCM-500BWH Required Number Index No. Description 28 Vinyl Hose 29 30 31 32 33 34 35 36 37 38 39 Vinyl Hose Hose Clamp Hose Clamp Hose Clamp Hose Clamp Hose Clamp Tee Cable Tie Vinyl Hose Vinyl Hose Vinyl Hose Material or Model Number L=330 L=320 L=205 2338 HC 953 2326 HC 672 2330 HC 750 2324 HC 1031 2346 HC 1250 1401-007 L=75 L=80 L=430 Part Number 7725-1923 7725-1923 4A2017-01 4A2017-05 4A2017-06 4A2017-02 4A2017-03 4A3615-01 8911-0150 7725-0912 7716-2025 7725-1923 26 T-0 to V-2 1 1 10 1 1 2 4 1 2 V-3 V-4 1 1 1 21 1 1 1 E. Control Box Assembly DCM-500BAH, DCM-500BWH T-0 to U-0 1 13 13a 23 24 17 18 8 11 11a 9 19 20 29 12 12a 10 10a 22 3 3a 2 19 21 5 6 6a 15 15a 7 16 16a 16b 4 23 25 27 30 30a 24 28 26 14 27 7a 2a E. Control Box Assembly DCM-500BAH, DCM-500BWH U-1 to V-2 1 13 13a 23 24 17 18 8 11 11a 9 19 20 29 12 12a 10 10a 22 3 3a 2 19 21 5 6 6a 15 15a 7 4 31 23 28 30 30a 24 25 26 14 28 7a 2a E. Control Box Assembly DCM-500BAH, DCM-500BWH V-3, V-4 24 1 13 13a 23 18 19 8 9 11 11a 21 17 20 12 12a 29 10 10a 2 2a 3 22 3a 5 7 7a 17 21 30 30a 6 6a 4 31 23 28 24 14 29 25 26 2a Title: E. Control Box Assembly Model: DCM-500BAH, DCM-500BWH Required Number T-0 Index Material or to No. Description Model Number Part Number U-0 1 Control Box (for mounting 2A1638G01 1 hardware, see item E1 in "A. Ice 2A2614G01 Dispenser Assembly.") 2A2614G02 2A5458-02 2 Control Box Cover 429931-01 1 4A5054-01 2a Truss Head Screw 4×6 7C31-0406 2 FT Screw 7F31-0406 GE# 3ARR3CT5M5 4A1107-11 3 Starter 1 3a T2 Screw 4×8 7P31-0408 1 4 Run Capacitor 15MFD, 370VAC 3A2005-08 1 35MFD, 440VAC 3A2005-12 5 Start Capacitor 243-292MFD, 3A0076-10 1 115VAC 243-292MFD, 3A0076-20 165VAC 6 Strap 4A2262-02 1 6a T2 Screw 4×8 7P31-0408 1 7 Transformer 2U0042-02 1 7a T2 Screw 4×8 7P31-0408 2 8 Control Board 2A1592-01 1 9 Board Support 4A0336-03 4 10 Capacitor-Gear Motor 20MFD, 350VAC 4A4319-01 1 10a T2 Screw 4×8 7P31-0408 1 11 Gear Motor Relay 120VAC 406132-07 1 11a Tapping Screw 3×8 431415-01 2 12 Power Protect Relay 220/240VAC 418271-05 1 12a Tapping Screw 3×8 431415-01 2 13 Water Control Relay 24VAC 406132-03 1 13a Tapping Screw 3×8 431415-01 2 14 Bushing 420472-03 1 15 Switch Bracket 4A1013-01 1 15a T2 Screw 4×8 7P31-0408 2 16 Microswitch 4A2546-01 1 16a Spacer 429933-01 1 16b Tapping Screw 3×14 431415-02 2 17 Fuse Holder 4A0892-01 1 4A3449-02 18 Fuse AGC-1 1A, 4A0893-01 1 250VAC 19 Fuse Holder 4A0892-02 2 4A3449-01 20 Fuse GMC-500mA, 4A0893-02 1 250VAC 21 Fuse GMD 2.0A, 4A0893-05 3 250VAC 22 Rocker Switch 4A0558-01 1 30 U-1 V-0 1 V-1 V-2 1 1 1 2 2 1 1 1 1 1 1 - 1 V-3 V-4 1 1 2 1 1 1 1 1 1 1 1 2 1 4 1 1 1 2 1 2 1 2 1 1 1 1 1 2 1 4 1 1 1 2 1 2 1 2 1 1 1 1 2 1 4 1 1 1 2 1 2 1 2 1 1 1 1 2 1 2 2 1 1 1 1 3 3 3 1 1 1 Title: E. Control Box Assembly Model: DCM-500BAH, DCM-500BWH Required Number Index No. 23 24 25 26 27 28 29 30 Description 4P Plug Housing 3P Plug Housing 6P Plug Housing 9P Plug Housing 12 Plug Housing 2P Plug Housing 4P Plug Housing (Red) R-C Capacitor (Noise Reducer for item 13, Water Control Relay) Capacitor-Fan Motor 30a T2 Screw 31 Bushing Material or Model Number 3191-04P 3191-03P 3191-06P 3191-09P 3191-12P 3191-02P 3191-04P DCM-500BAH 5MFD, 250VAC 4×8 SB-1093-15 T-0 to Part Number U-0 412832-05 2 412832-06 2 412832-03 1 412832-02 1 412832-04 412832-07 1 412832-11 1 4A1012-01 1 U-1 V-0 2 2 1 1 V-1 V-2 2 2 1 1 V-3 V-4 2 2 1 1 1 1 1 1 1 - 4A4472-01 443192-02 1 1 1 1 1 7P31-0408 420470-03 1 - 1 1 1 1 1 1 31 F. Front Panel Assembly DCM-500BAH, DCM-500BWH T-0 to V-4 1 T-0 T-1 and la ter 2 6 10 6a 7 9 8 Title: F. Front Panel Asseembly 4 3a 3 5 5a Model: DCM-500BAH, DCM-500BWH Required Number Index No. Description 1 Front Panel Assembly (B) (includes items 2 through 5a) 2 3 3a 4 5 5a 6 6a 7 8 9 10 Front Panel (A) Switch Bracket (A) Foam Tape Bracket-Ground Hook Two Sided Tape Push Switch Assembly (includes items 7 through 9) Truss Head Screw Switch Bracket (B) Push Switch Bushing Receptacle Housing Material or Model Number Part Number T-0 3A4998G01 1 3A4998G02 2A2891-02 1 3A4547-01 1 L=185 4A2460L01 2 4A3901-01 1 4A3190-01 1 L=65 4A0415L01 3 3A4997A01 1 4×8, SS 03-09-1022 3191-04R1 7C32-0408 4A4583-01 435745-02 420472-05 4A4003-01 412831-05 32 4 1 2 1 2 T-1 U-0 1 1 1 2 1 1 1 1 4 1 2 1 1 U-1 to V-4 1 1 1 2 1 1 4 1 2 1 1 G. Middle Front Frame Assembly DCM-500BAH T-0 (C) 3 1 2 G. Middle Front Frame Assembly DCM-500BAH, DCM-500BWH T-0 (E) to U-0 3 1 2 G. Middle Front Frame Assembly DCM-500BAH, DCM-500BWH U-1 to V-4 3 2 4 Title: G. Middle Front Frame Assembly 1 Model: DCM-500BAH, DCM-500BWH Required Number Index No. Description 1 Middle Front Frame 2 Rocker Switch 3 4 Rocker Switch Safety Switch (plunger) Material or Model Number SS T-0 Part Number (C) 2A2609G01 1 2A4748G01 4A2957-01 1 4A0558-01 4A1034-01 1 4A5034-01 33 T-0 (E) to U-0 1 1 1 U-1 to V-4 1 1 1 1 H. Shutter Assembly DCM-500BAH, DCM-500BWH T-0 to V-4 12 13 14 3a 11 3b 6a 4 3 7 1 6 8b 6b 6a 8a 5 10 2 15 9 6b 15 2a 8 34 Title: H. Shutter Assembly Model: DCM-500AH, DCM-500BWH Required Number Index No. 1 2 2a 3 3a 3b 4 5 6 6a 6b 7 8 8a 8b 9 10 11 12 13 14 15 Description Base-Shutter Base (B)-Shutter Truss Head Screw Solenoid Truss Head Screw Solenoid Nut Solenoid Packing Packing Cover Link Truss Head Screw Self-Locking "U" Nut Collar (D) Lever Truss Head Screw Self-Locking "U" Nut Collar (E) Spring R-C Capacitor Truss Head Screw (GND) Hex Nut Tooth Washer Plastic Sleeve Insert Material or Model Number SS SS 4×8, SS 4×12, SS SS SS 4×30, SS M4, SS SS 4×30, SS M4, SS 4×8, SS M4, SS M4, SS Part Number 3A1817-01 3A1762-01 7C32-0408 3U0095-01 7C32-0412 429723-01 430380-01 431623-01 432232-01 7C32-0430 7N22-0400 432471-01 3A1653G01 7C32-0430 7N22-0400 432240-02 432878-01 4A1012-01 7C32-0408 7N12-0400 7R22-0400 432235-01 35 T-0 to V-4 1 1 2 1 4 2 1 1 1 2 2 2 1 1 1 1 1 1 2 1 1 2 J. Gear Motor Assembly (Agitator) DCM-500BAH, DCM-500BWH T-0 to V-4 1a 2 4 4a 3 1 Title: J. Gear Motor Assembly (Agitator) Model: DCM-500BAH, DCM-500BWH Required Number Index No. 1 1a 2 3 4 4a Description Gear Motor Flat Head Screw Joint Bracket (B1)-Gear Motor Plastic Sleeve (A) Flat Head Screw Material or Model Number 4×6, SS 4×8, SS T-0 to Part Number V-4 2U0080-01 1 7C22-0406 4 429764-01 1 4A0618-01 1 429761-01 1 7C22-0408 3 36 K. Gear Motor Assembly (Dispense) DCM-500BAH, DCM-500BWH T-0 to V-4 2 4 4a 3 1 1a Title: K. Gear Motor Assembly (Dispense) Model: DCM-500BAH, DCM-500BWH Required Number Index No. 1 1a 2 3 4 4a Description Gear Motor Flat Head Screw Joint Bracket (A3)-Gear Motor Plastic Sleeve (A) Flat Head Screw T-0 Material or to Model Number Part Number V-4 2U0080-03 1 4×6, SS 7C22-0406 4 429764-01 1 3A0361-01 1 429761-01 1 4×8, SS 7C22-0408 3 37 L. Bin Assembly DCM-500BAH, DCM-500BWH T-0 to V-2 Q 4 Q1 1 5 2a 2 3 3a L. Bin Assembly DCM-500BAH, DCM-500BWH V-3, V-4 4 2 Q 5 Q1 2a 1 3 Title: L. Bin Assembly 3a Model: DCM-500BAH, DCM-500BWH Required Number Index No. Description Q Bin Top Assembly Q1 Truss Head Screw 1 2 Bin-Foamed Barrier 2a 3 3a 4 5 Truss Head Screw Sliding Bracket Truss Head Screw Shaft Holder (C) "O" Ring Material or Model Number 4×10, SS 4×8 SS SS 4×8, SS T-0 to Part Number V-2 3A1565A01 1 7C32-0410 7 103687G01 2A2008G01 2A5487G01 7C32-0408 3A0364-01 7C32-0408 429818-01 7616-P032 38 1 1 3 1 4 2 2 V-3 V-4 1 7 1 1 3 1 4 2 2 M. Frame Assembly DCM-500BAH, DCM-500BWH T-0 to V-2 8 8a 4 7a 7 6 3 4a 5 5a 6a 3a 2 1 2a M. Frame Assembly DCM-500BAH, DCM-500BWH V-3, V-4 9 8 9a 8a 4 4a 10 10a 11 11a 12 12a 13 13a 14 14a 6 1 6a 16 16a 15 15a 17 17a 39 17 17a Title: M. Frame Assembly Model: DCM-500BAH, DCM-500BWH Required Number Index No. Description 1 Base 2 2a 3 3a 4 Front Frame FT Screw Rear Frame FT Screw Separator 4a Truss Head Screw FT Screw Side Frame-R Truss Head Screw Drain Pan Bracket Assembly 5 5a 6 6a 7 7a 8 8a 9 9a 10 10a 11 11a 12 12a 13 13a 14 14a 15 15a 16 16a 17 17a Truss Head Screw FT Screw Side Frame (Up) Truss Head Screw Center Panel Truss Head Screw FT Screw Side Frame A FT Screw Side Frame B FT Screw Side Frame Assembly C FT Screw Side Frame Assembly D FT Screw Side Frame Assembly E FT Screw Frame A FT Screw Frame B FT Screw Center Frame A FT Screw Drip Tray Bracket FT Screw T-0 Material or to Model Number Part Number V-2 GS 3A0614G01 1 3A5637G01 GS 2A0665G01 1 4×8, SS 7F32-0408 3 GS 2A0666-01 1 4×8, SS 7F32-0408 3 GS 3A0615-01 1 3A5656-01 4×8 7C31-0408 2 4×8, SS 7F32-0408 GS 2A4116-01 1 4×8 7C31-0408 5 GS 2A0667G01 1 2A5389G01 4×8 7C31-0408 4 4×8, SS 7F32-0408 GS 3A0616G01 1 4×8 7C31-0408 4 GS 3A0617G01 1 3A5810G02 4×8 7C31-0408 2 4×8, SS 7F32-0408 GS 3A5639-01 4×8, SS 7F32-0408 GS 3A5641-01 4×8, SS 7F32-0408 GS 3A5768G01 4×8, SS 7F32-0408 GS 3A5769G01 4×8, SS 7F32-0408 GS 3A5809G01 4×8, SS 7F32-0408 GS 3A5644-01 4×8, SS 7F32-0408 GS 3A5645-01 4×8, SS 7F32-0408 GS 3A5646-01 4×8, SS 7F32-0408 3A5667-01 4×8, SS 7F32-0408 40 V-3 V-4 1 1 4 1 2 1 2 1 4 1 6 1 2 1 3 1 3 1 5 1 4 1 4 2 4 N. Label Location DCM-500BAH, DCM-500BWH T-0 to V-4 5 2 6 1 8 13 13 10 3 15 12 4 11 7 41 14 9 Title: N. Label Location Model: DCM-500BAH, DCM-500BWH Required Number Index No. Description 1 Label-Air Filter 2 Tag-Warning Electrical Connection 3 Caution Label (J) 4 Instruction Sheet-Bin Cover 5 Label Penguin-HA-R 6 Maintenance Label 7 Instruction Sheet 8 Wiring Label 9 10 11 12 13 14 15 Rating Label Nameplate Label-R404A Switch-Label Ice-Water Label Label (GM)-Fuse Switch/Fuse Label T-0 Material or to Model Number Part Number V-0 DCM-500BAH 426177-01 1 435005-01 1 439149-01 446463-01 456246-01 2A4562-01 2A4563-01 3A4468-01 3A5924-01 DCM-500BAH 3A4591-01 3A5947-01 DCM-500BWH 3A4591-02 3A5947-02 DCM-500BAH 3A4592-01 3A5948-01 DCM-500BWH 3A4592-02 3A5948-02 4A0960-01 4A1038-01 4A2954-01 4A4278-01 4A4393-01 42 1 1 1 1 1 1 1 V-1 to V-4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 P. Evaporator Assembly DCM-500BAH, DCM-500BWH T-0 to V-4 6 See items 29 and 30 in "A. Ice Dispenser Assembly" 9 8 7 9a See item 5 in "A. Ice Dispenser Assembly" 9b 5 5a 5b 4 3 See item P1 in "C. Icemaking Unit" 2 1 43 Title: P. Evaporator Assembly Index No. Description 1 Coupling-Spline 2 Housing (for mounting hardware, see item P1 in "C. Icemaking Unit") 3 "O" Ring 4 5 5a 5b 6 7 8 9 9a 9b Mechanical Seal Evaporator Split Lock Washer Allen Head Cap Screw Cutter Auger (includes item 8) Dowel Pin Extruding Head Washer Allen Head Cap Screw Model: DCM-500BAH, DCM-500BWH Material or T-0 Model Number Part Number T-1 4A3204-01 1 2A0947G01 1 M8, SS 8×12, SS M8 7616-G065 4A4755-02 432492-01 2A3314G01 7L22-0800 7S12-0812 427183G01 1A1541G02 1A2037G02 713S-0416 216530G04 427184-01 429121-01 44 1 1 1 4 4 1 1 1 1 4 4 U-0 U-1 1 1 1 1 1 4 4 1 1 1 1 4 4 V-0 V-1 1 1 1 1 1 4 4 1 1 1 1 4 4 Required Number V-2 to V-4 1 1 1 1 1 4 4 1 1 1 1 4 4 Q. Bin Top Assembly DCM-500BAH, DCM-500BWH T-0 to V-4 2a 2 3 1 6 4 7 5 4a Title: Q. Bin Top Assembly Model: DCM-500BAH, DCM-500BWH Required Number Index No. 1 2 2a 3 4 4a 5 6 7 Description Cover-Bin Top Proximity Switch Thumbscrew Bushing Hinge Thumbscrew Actuator Shaft Snap Pin T-0 Material or to Model Number Part Number V-4 SS 2A1716G01 1 4A2033-01 1 415949G08 2 420470-07 1 SS 3A0762-01 1 415949G08 2 208795G01 1 412337-03 1 SS 715S-0004 1 45 R. Accessories & Packaging DCM-500BAH, DCM-500BWH T-0 to V-4 Title: R. Accessories & Packaging Model: DCM-500BAH, DCM-500BWH Required Number Index No. Description 1 Instruction Manual Packaging T-0 Material or to Model Number Part Number V-4 91A2EE10C 1 1A0190G02 46