Download Briggs & Stratton 543200 User's Manual

FORM MS−3322 06/08/2007
REPLACES FORM MS−3322 12/02/2006
FILE IN SECT. 2 OF SERVICE MANUAL
543200
Illustrated Parts List
Model Series
543200
AIR COOLED/GASEOUS
TYPE NUMBERS
0078, 0100, 0111, 0112, 0115.
TABLE OF CONTENTS
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . 6
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Blower Housing . . . . . . . . . . . . . . . . . . . . . 7
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Carburetor . . . . . . . . . . . . . . . . . . . . . . . . . 5
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Crankcase Cover/Sump . . . . . . . . . . . . . 4
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cylinder Head/Valves . . . . . . . . . . . . . . . . 3
Electric Starter . . . . . . . . . . . . . . . . . . . . . . 8
Engine Gasket Set . . . . . . . . . . . . . . . . . . 2
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Intake Manifold . . . . . . . . . . . . . . . . . . . . . 4
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pistons/Rings/Connecting Rods . . . . . 2
Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Valve Gasket Set . . . . . . . . . . . . . . . . . . . . 3
PRINTED IN U.S.A.
COPYRIGHT by BRIGGS & STRATTON CORPORATION
All rights reserved. No part of this material may be reproduced or transmitted,
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in writing from Briggs & Stratton Corporation.
543200
1058 OPERATOR’S MANUAL
1330 REPAIR MANUAL
1
718A
404
718
1319 WARNING LABEL
615A
691
3
616
1013A
1013
1027
439
1399
15
REQUIRED when replacing parts
with warning labels affixed.
239
1398
1400
358 ENGINE GASKET SET
273
20
3
404
448
51
439
7
468
1373
51A
12
400
691
868
163
883
1155
417
1366
163A
1374
1022
186
163B
829 601A
46
16
741
29
25
32
28
146
27
26
27
27
3322−2
Assemblies include all parts shown in frames.
2
06/08/2007
543200
1095 VALVE GASKET SET
883
51
7
1022
51A
868
1023
1376
1375
1263
708
708
21
11
580
1022
601
5
914
1023A
871
1022
1100
13
798
1029
383
33
42
36
35
192
868
34
806
40
1077
42
7
635
337
1026
45
3322−3
Assemblies include all parts shown in frames.
3
06/08/2007
543200
290
431
98
290A
51A
51A
122
523
51A
50
1174
51
1130
18
219
221
439
220
615
479
1017
468
12
965
750
1024
20
273
596
22
3322−4
Assemblies include all parts shown in frames.
4
06/08/2007
543200
125
222
265
267
51A
188
889
1068
813
227
562
278
505
232
202
3322−5
209
Assemblies include all parts shown in frames.
5
06/08/2007
543200
467
968
467A
643
967
445
167
711
996
534
161
163A
163
431A
163A
365
163B
646
607
607A
3322−6
Assemblies include all parts shown in frames.
6
06/08/2007
543200
1036 EMISSIONS LABEL
73
23
24
363
1005
1332
74
73A
1006
332
1372
75
890
75A
332A
1070
1332
1070A
652
890A
1334A
215B
215A
1334B
1334A
215
879
1334C
215D
1334
506
215C
304
1369
573
1371
197
1212
668
1335
3322−7
1370
Assemblies include all parts shown in frames.
7
06/08/2007
543200
474
1054
789A
789
877
1119
587
344
527
526
501
635
728
333
851
725
334
892
300
990
500
664
309
883
920
1009
613
613A
883
3322−8
Assemblies include all parts shown in frames.
8
06/08/2007
543200
REF.
NO.
1
3
5
7
11
12
13
15
16
18
20
21
22
23
24
25
26
PART
NO.
REF.
NO.
DESCRIPTION
843286 Cylinder Assembly
(Used After Code Date
06083100).
Used on Type No(s).
0078, 0100, 0112,
0115.
−−−−−− Note −−−−−−
809971 Cylinder
Assembly
(Used Before Code
Date 06090100).
Used on Type No(s).
0078, 0100, 0112,
0115.
843287 Cylinder
Assembly
Used on Type No(s).
0111.
841596 Seal−Oil
(Magneto Side)
842180 Head−Cylinder
(Cylinder #1)
−−−−−− Note −−−−−−
842181 Head−Cylinder
(Cylinder #2)
809730 Gasket−Cylinder Head
809736 Tube−Breather
809727 Gasket−Crankcase
809784 Screw
(Cylinder Head)
807392 Plug−Oil Drain
843288 Crankshaft
(Used After Code Date
06083100).
−−−−−− Note −−−−−−
841683 Crankshaft
(Used Before Code
Date 06090100).
842458 Cover−Crankcase
841596 Seal−Oil
(PTO Side)
809895 Cap−Oil Fill
807362 Screw
(Crankcase
Cover/Sump)
842182 Flywheel
222698S Key−Flywheel
809790 Piston Assembly
−−−−−− Note −−−−−−
841931 Piston
Assembly
(.020” Oversize)
809972 Ring Set
−−−−−− Note −−−−−−
841932 Ring Set
(.020” Oversize)
PART
NO.
27
28
29
32
807351
807361
809275
807363
33
34
35
842154
809902
809374
36
809374
40
42
45
46
50
51
807492
807683
809785
809879
841591
841592
51A
73
809910
841840
73A
809945
74
809947
75
691056
75A
842548
98
122
841842
843268
DESCRIPTION
Lock−Piston Pin
Pin−Piston
Rod−Connecting
Screw
(Connecting Rod)
Valve−Exhaust
Valve−Intake
Spring−Valve
(Intake)
Spring−Valve
(Exhaust)
Retainer−Valve
Keeper−Valve
Tappet−Valve
Camshaft
Manifold−Intake
Gasket−Intake
(Used After Code Date
04031100).
−−−−−− Note −−−−−−
809871 Gasket−
Intake
(Used Before Code
Date 04031200).
Gasket−Intake
Screen−Rotating
(Used After Code Date
05100900).
Screen−Rotating
(Used Before Code
Date 05101000).
Screw
(Rotating Screen)
Washer
(Flywheel)
(Used Before Code
Date 05051100().
Washer
(Flywheel)
(Used After Code Date
05051000).
Kit−Idle Speed
Spacer−Carburetor
(Used After Code Date
06080800).
−−−−−− Note −−−−−−
809880 Spacer−
Carburetor
(Used Before Code
Date 06080900).
Engine Gasket Set Reference 358
Carburetor Overhaul Kit Reference 121
3322−9
REF.
NO.
125
146
161
163
163A
163B
167
186
188
192
197
202
209
215
215A
215B
215C
215D
219
220
PART
NO.
DESCRIPTION
842183 Carburetor
691639 Key−Timing
843118 Base−Air Cleaner
(Used After Code Date
06062200).
−−−−−− Note −−−−−−
841851 Base−
Air Cleaner
(Used Before Code
Date 06062300).
807375 Gasket−Air Cleaner
841852 Gasket−Air Cleaner
(Used Before Code
Date 06062300).
843117 Gasket−Air Cleaner
(Used After Code Date
06062200).
841855 Seal−Air Cleaner Nut
841511 Connector−Hose
(Oil Cooler Diverter)
692539 Screw
(Control Bracket)
690083 Adjuster−Rocker Arm
692539 Screw
(Back Plate)
841322 Link−Mechanical
Governor
841500 Spring−Governor
(Purple)
Used on Type No(s).
0078, 0100, 0111.
−−−−−− Note −−−−−−
842049 Spring−
Governor
(Red)
Used on Type No(s).
0112, 0115.
809728 Guide−Air
(Cylinder #1)
809737 Guide−Air
(Cylinder #2)
809897 Guide−Air
(Cylinder #2)
809738 Guide−Air
(Cylinder #1)
809739 Guide−Air
(Valley)
809426 Gear−Governor
841608 Washer
(Governor Gear)
Valve Gasket Set Reference 1095
Assemblies include all parts shown in frames.
9
06/08/2007
543200
REF.
NO.
221
222
227
232
239
265
267
273
278
290
290A
300
304
309
332
332A
333
334
PART
NO.
REF.
NO.
DESCRIPTION
841026 Cup−Governor
843535 Bracket−Control
809984 Lever−Governor
Control
690545 Spring−Governor Link
841281 Switch−Oil Pressure
841673 Clamp−Casing
841672 Screw
(Casing Clamp)
690681 Seal−O Ring
(Oil Pump)
842122 Washer
(Governor
Control Lever)
809911 Screw
(Intake Elbow)
(M6x55mm Long)
807421 Screw
(Intake Elbow)
(M6x25mm Long)
809983 Muffler
Used on Type No(s).
0112.
−−−−−− Note −−−−−−
841836 Muffler
Used on Type No(s).
0115.
842189 Housing−Blower
−−−−−− Note −−−−−−
843442 Housing−
Blower
Used on Type No(s).
0115.
807383 Motor−Starter
807356 Nut
(Flywheel)
(Used Before Code
Date 05051100).
842222 Nut
(Flywheel)
(Used After Code Date
05051000).
843327 Armature−Magneto
(Used After Code Date
06083100).
−−−−−− Note −−−−−−
841279 Armature−
Magneto
(Used Before Code
Date 06090100).
692066 Screw
(Magneto Armature)
PART
NO.
DESCRIPTION
337 491055S Plug−Spark
Used on Type No(s).
0100, 0111, 0115.
−−−−−− Note −−−−−−
792015 Plug−Spark
Used on Type No(s).
0078, 0112.
344
692539 Screw
(Cable Clamp)
358
841122 Gasket Set−Engine
363
19203 Puller−Flywheel
365
841853 Screw
(Carburetor)
(M6x103mm Long)
383
19374S Wrench−Spark Plug
400
841501 Cooler−Oil
404
809436 Washer
(Governor Crank)
417
810074 Screw
(Oil Cooler)
431
841539 Elbow−Intake
(Intake Manifold)
431A
843116 Elbow−Intake
(Air Cleaner)
Used on Type No(s).
0078, 0100, 0111,
0112, 0115.
(Used After Code Date
06062200).
−−−−−− Note −−−−−−
841854 Elbow−Intake
(Air Cleaner)
Used on Type No(s).
0078, 0100, 0111,
0112, 0115.
(Used Before Code
Date 06062300).
439
692154 Seal−O Ring
(Crankcase
Cover/Sump)
445
841856 Filter−Air Cleaner
Cartridge
448
841504 Bracket−Oil Cooler
467
841846 Knob−Air Cleaner
467A
691985 Knob−Air Cleaner
468
690690 Seal−O Ring
(Oil Pump Screen)
474
696579 Alternator
(20 Amp)
Used on Type No(s).
0078, 0100, 0112,
0115.
Engine Gasket Set Reference 358
Carburetor Overhaul Kit Reference 121
3322−10
REF.
NO.
479
500
501
505
506
523
526
527
534
562
573
580
587
596
601
601A
607
607A
613
613A
615
615A
PART
NO.
DESCRIPTION
807084 Screw
(Oil Pump Screen)
691086 Washer
(Key Switch)
691573 Regulator
(20 Amp)
Used on Type No(s).
0078, 0100, 0112,
0115.
690238 Nut
(Governor
Control Lever)
809957 Screw
(Carburetor Cover)
841007 Dipstick
691547 Screw
(Regulator)
690423 Clamp−Tube
692062 Screw
(Air Cleaner)
843344 Bolt
(Governor
Control Lever)
809956 Plate−Back
809894 Seal−O Ring
(Oil Fill Cap)
807386 Clamp−Cable
691492 Screw
(Oil Pump)
841499 Clamp−Hose
(Breather Tube)
841597 Clamp−Hose
(Oil Cooler)
807385 Screw
(Air Cleaner Brace)
(M6x35mm Long)
692539 Screw
(Air Cleaner Brace)
(M6x10mm Long)
692062 Screw
(Muffler)
(M8x18mm Long)
809743 Screw
(Muffler)
(M8x25mm Long)
698290 Retainer−Governor
Shaft
(Governor Gear)
809533 Retainer−Governor
Shaft
(Governor Shaft)
Valve Gasket Set Reference 1095
Assemblies include all parts shown in frames.
10
06/08/2007
543200
REF.
NO.
616
635
643
646
652
664
668
691
708
711
718
718A
725
728
741
750
789
789A
798
806
813
829
851
868
871
877
879
883
889
890
890A
892
914
PART
NO.
REF.
NO.
DESCRIPTION
842665 Crank−Governor
(Used After Code Date
05070700).
−−−−−− Note −−−−−−
809433 Crank−
Govenor
(Used Before Code
Date 05070200).
692076 Boot−Spark Plug
841850 Retainer−Air Filter
841849 Brace−Air Cleaner
807084 Screw
(Support Bracket)
(M6x14mm Long)
691087 Nut
(Key Switch)
841974 Spacer
(Blower Housing)
809287 Seal−Governor Shaft
841301 Seal−O Ring
(Breather Reed)
691492 Screw
(Carburetor Shield)
690959 Pin−Locating
(Cylinder)
809508 Pin−Locating
(Cylinder Head)
841132 Shield−Heat
692067 Screw
(Heat Shield)
809432 Gear−Timing
692539 Screw
(Oil Pump Cover)
809906 Harness−Wiring
809967 Harness−Wiring
691492 Screw
(Rocker Arm)
807357 Screw
(Lifting Bracket)
843438 Clamp
841503 Hose−Oil
493880S Terminal−Spark Plug
691963 Seal−Valve
692057 Bushing−Valve Guide
698092 Wire/Connector−
Alternator
842188 Cover−Carburetor
809872 Gasket−Exhaust
842184 Tee
809987 Bracket−Support
(Rotating Screen)
841614 Bracket−Support
692318 Switch−Key
Used on Type No(s).
0112.
807357 Screw
(Rocker Cover)
920
943
965
967
968
990
996
1005
1006
1009
1013
1013A
1017
1022
1023
1023A
1024
1026
1027
1029
1036
1054
1058
1068
1070
1070A
PART
NO.
DESCRIPTION
825418 Solenoid−Starter
690681 Seal−O Ring
(Oil Pump Cover)
809422 Cover−Oil Pump
692520 Filter−Pre Cleaner
841847 Cover−Air Cleaner
691959 Key Set
843119 Shield−Carburetor
(Used After Code Date
06062200).
−−−−−− Note −−−−−−
841848 Shield−
Carburetor
(Used Before Code
Date 06062300).
809950 Fan−Flywheel
809999 Retainer−Fan
690711 Screw
(Starter Motor)
809505 Nipple−Oil Filter
Used on Type No(s).
0078, 0100, 0111,
0112.
841602 Nipple−Oil Filter
(Oil Cooler)
Used on Type No(s).
0115.
809421 Screen−Oil Pump
809732 Gasket−Rocker Cover
809789 Cover−Rocker
(Valve Cover #2)
809731 Cover−Rocker
(Valve Cover #1)
841291 Pump−Oil
809783 Rod−Push
842921 Filter−Oil
807323 Arm−Rocker
Label−Emissions
(Available from a
Briggs & Stratton
Authorized Dealer)
280275 Tie−Cable
(Used After Code Date
05011000).
−−−−−− Note −−−−−−
807340 Tie−Cable
(Used Before Code
Date 05011100).
MS3483 Operator’s Manual
842185 Hose/Clamp Assembly
807435 Screw
(Flywheel Fan)
(M6x20mm Long)
841205 Screw
(Flywheel Fan)
(M6x14mm Long)
Engine Gasket Set Reference 358
Carburetor Overhaul Kit Reference 121
3322−11
REF.
NO.
PART
NO.
1077
1095
1100
1119
809729
841123
791959
691552
1130
841590
1155
806647
1174
842067
1212
809958
1263
1319
1330
1332
841324
794467
272144
809948
1334
807435
1334A
692539
1334B
692062
1334C
690677
1335
690939
1366
841510
1369
1370
842858
692539
1371
841537
1372
809946
1373
692539
1374
841506
1375
1376
841550
806421
1398
1399
842191
690932
DESCRIPTION
Bracket−Lifting
Gasket Set−Valve
Pivot−Rocker Arm
Screw
(Alternator)
Stud
(Intake Manifold)
(Used After Code Date
04031100).
Washer
(Oil Cooler)
Nut
(Intake Manifold)
(Used After Code Date
04031100).
Stud
(Blower Housing)
Reed−Breather
Label−Warning
Repair Manual
Washer
(Rotating Screen)
Screw
(Air Guide)
(M6x20mm Long)
Screw
(Air Guide)
(M6x12mm Long)
Screw
(Air Guide)
(M8x18mm Long)
Screw
(Air Guide)
(M4x12mm Long)
Nut
(Blower Housing)
Diverter−Oil Cooler
Used on Type No(s).
0115.
Guard−Flywheel Fan
Screw
(Flywheel Fan Guard)
Nut
(Flywheel Fan Guard)
Stud
(Rotating Screen)
Screw
(Oil Cooler Bracket)
Seal−O Ring
(Oil Cooler Diverter)
Cover−Breather Reed
Screw
(Breather/Reed Cover)
Cover−Fuel Pump
Screw
(Cover−Fuel Pump)
Valve Gasket Set Reference 1095
Assemblies include all parts shown in frames.
11
06/08/2007
543200
REF.
NO.
1400
PART
NO.
DESCRIPTION
REF.
NO.
PART
NO.
DESCRIPTION
PART
NO.
DESCRIPTION
809894 Seal−O Ring
(Cover−Fuel Pump)
Engine Gasket Set Reference 358
Carburetor Overhaul Kit Reference 121
3322−12
REF.
NO.
Valve Gasket Set Reference 1095
Assemblies include all parts shown in frames.
12
06/08/2007