Download BMW 325I User's Manual
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1988 BMW 325/3251/3251s Electrical Troubleshooting Manual BMW of North America, Inc. Montvale, New Jersey FOREWORD interests o ing work ht to mod ipment f continui development In the we reserve the r des Ica techn Ну 19 d equ igns an USA ight BMW of North Amer In inted | Pr nc ICA OCopyr in part ion of BMW of Not to be reproduced wholly or 155 tien permi thout wr North Amer P/N 01 00 1 467 826 WI nc 4 Ica NIIODOITOIODO QS ORO OOO OOOO Or E LU Ce E kK 3 © £ © Cc Q LO +3 "08 "x 55: N EE . . A С”) - SS -£ Y "EC LO ©) 'm 12220” 5 бб ' N ‚= 2 193328 бб » = N E 23885 88% x 8 E РБ а 238 lo 2 2 :8 :607ÉE FER SRE = LJ : 3>,0%929 05602 ‚© © < = NCAA o 3 & DZECHESPECECSO > DOS Q L3EE252258% = 0 Ш ETPSHOTLOON Ao es tene va Active Check Control ....... A/C Air Delivery Control ..... A/C Blower Controls ....... A/C Compressor Controls . . .. A/C Temperature Control .. . . Antilock Braking System (ABS) Auto-Charging Flashlight . . . . Auxiliary Fan ............ Auxiliary Fuse............ Brake Warning System ...... Central Locking — (2Door).............. — (4Door).............. Charge ................ Cigar Lighter Component Location Chart . . . Component Location Views .. Connector Views ......... Cruise Control Fuel Economy Gauge ....... FuelGauge. ............. FuseDataChart .......... Fuse Details — Fused ............... —Fuse19.............. —Fuse20.............. PAGE 6216-0 6421-0 6413-0 6452-0 6411-0 3450-0 6100-1 6454-0 0670-2 3435-0 5126-0 5126-2 1230-0 6100-1 9000-0 7000-0 8500-0 6571-0 6210-3 6210-1 0670-1 0670-6 0670-6 0670-6 0670-7 0670-11 0670-8 0670-7 0670-7 0670-9 INDEX 2-0 Index — Alphabetical Listing of Electrical Circuits PAGE — Fuse21 ............. 0670-10 — Fuse 27 ..... 0670-11 Gauges ................ 6210-1 Ground Distribution — С103 ............... 0670-12 — С104 ............... 0670-13 — С106 ............... 0670-13 — С200 .............. 0670-13 Ce ee ee ee 4 0 0670-14 aaa aan 0 0670-15 — С201 .............,. 0670-14 — С300 ............... 0670-15 Horns... ............... 6100-0 Ignition Key Warning. . . ..... 6131-0 Indicators — Active Check Control Alarm. 6210-1 — ‘“Brake Lights‘’ Fault. .. . . . 6216-1 — ‘Brake Lining’ Wear ..... 3435-0 — “Brake” Warning ........ 3435-0 — Charge ............... 6210-0 — “Coolant”” Leve! Fault ..... 6216-2 — “Engine Oil” Fault ....... 6216-2 — Fasten Seatbelts ........ 6216-2 — Fog Lights ............. 6312-0 — HighBeam ............ 6312-1 — Inspection ............ 6210-2 — LH Turn .............. 6313-1 — “License Plate’’ Fault .. .. . 6320-0 — “Low Beam” Fault ....... 6312-1 — Low Fuel Warning ....... 6210-1 — Oil Pressure Warning ..... 6210-1 — Oil Service ........o e. 6210-2 — "Park Brake’’ . . — "Rear Lights’ Fault . . . . .. — RH Turn... ... — "Washer Fluid’’ Fault . . . .. Injection Electronics Instrument Cluster Lights — A/C Control Power ...... — Back Up —Fog......... — Front Ashtray . . — Front Side Marker ....... — Front Turn/Park . — Glove Box .... — Hazard Switch . — Headlights . . .. — Instrument Cluster ...... — Interior ...... — License ...... — Map Reading Light — Park ........ — Rear Ashtray .. — Rear Side Marker — Turn/Hazard . . . Light Switch Details Multifunction Clock On-Board Computer Power Antenna . . . + + I в т в B® 8 PAGE 3435-0 6314-0 6313-1 6216-2 1360-0 6210-0 6300-1 6322-0 6312-0 6300-1 6314-0 6314-0 6100-1 6313-0 6312-0 6300-1 6330-0 6320-0 6100-1 6314-0 6300-1 6320-0 6325-0 6314-0 6320-0 6313-1 6300-0 6581-0 6581-2 6500-0 0670-0 2-1 INDEX Index — Alphabetical Listing of Electrical Circuits PAGE Power Distribution Box...... 0670-0 Power Mirrors . . . ......... 5116-0 Power Windows — 2Door............... 5133-2 — 4Door............... 5133-0 Radio With Sound System . .. 6500-0 Radio Without Sound System . 6500-2 Rear Defogger ........... 6100-2 Seatbelt Warning ......... 6131-0 Service Interval Indicator . . .. 6210-2 Speedometer ............ 6210-0 Splice Location Views Index . . 8000-0 Start — Automatic ............ 1240-0 — Manual .............. 1240-1 Sunroof . ............... 5413-0 Tachometer . ............ 6210-3 Temperature Gauge ........ 6210-1 Warnings — Ignition Key/Seatbelt . . . .. 6131-0 Wiper/Washer ........eo.. 6160-0 The purpose of this manual is to show electrical schematics in a manner that makes electrical troubleshooting easier. Electrical components which work together are shown together on one schematic. The Wiper-Washer schematic, for example, shows all of the electrical components in one diagram. At the top of the page is the fuse (positive) that powers the circuit. The flow of current is shown through all wires, connectors, switches, and motors to ground (negative) at the bottom of the page. Within the schematic, all switches and sensors are shown “at rest,” as though the Ignition Switch were off. For identification, component names are underlined and placed next to or above each component. Notes are included. describing how switches and other components work. The power distribution schematic shows the current feed through all the connections from the Battery and Alternator to each fuse and the Ignition and Light Switches. If the Power Distribution schematic is combined with any other circuit schematic, a complete picture is made of how that circuit works. The Ground Distribution schematics show how several circuits are connected to common grounds. All wiring between components is shown exactly as it exists in the vehicle; however, the wiring is not drawn to scale. To aid in understanding electrical operation, wiring inside complicated components has been simplified. The “Solid State” label designates electronic components. METRIC AWG (CROSSECTIONAL AREA | (AMERICAN IN MM?) WIRE GAUGE) 5 20 76 18 1 16 1.5 14 2 14 2.5 12 4 10 6 8 8 8 16 4 20 4 25 2 32 2 HOW TO USE THIS MANUAL ABBREVIATIONS COLOR BK BLACK BR BROWN RD RED YL YELLOW GN GREEN BU BLUE VI VIOLET GY GRAY WT WHITE PK PINK 4 SYMBOLS ENTIRE COMPONENT SHOWN PART OF A COMPONENT SHOWN E SOLID STATE (INCLUDES ONLY ELECTRONIC PARTS) ? CONNECTOR ON | COMPONENT LEAD (PIGTAIL) ] CONNECTOR ; ATTACHED TO | COMPONENT ™ COMPONENT CASE IS DIRECTLY ATTACHED TO METAL PART OF CAR (GROUNDED) INDICATES THAT FUSE 5 ad NS ALWAYS SUPPLIED WITH POWER Pate TIMES INDICATES THAT FUSE 6 IS SUPPLIED WITH POWER = WITH THE IGNITION SWITCH IN THE RUN OR START POSITIONS HOT IN RUN OR START WIRE CHOICES FOR OPTIONS ARE SHOWN AND LABELED 2.5 BK MANUAL AUTOMATIC TRANSMISSION TRANSMISSION 25 BK/YL 2.5 ВК | .75 BU/YL i c104 PIN NUMBER — .75 BU/YL WIRE INSULATION IS ONE COLOR = 1.5 RD CONNECTOR REFERENCE NUMBER FOR COMPONENT LOCATION CHART CHART ALSO SHOWS TOTAL NUMBER OF CONTACTS POSSIBLE: C103 (6 PIN) A WAVY LINE MEANS A WIRE IS CONTINUED WIRE INSULATION IS ONE COLOR a WITH ANOTHER .5 RD/BR mu WIRE SIZE IN MM 2 N .5 BR 6103 DIODE CURRENT CAN FLOW ONLY IN THE DIRECTION OF THE ARROW COLOR STRIPE (RED WITH BROWN) WIRE-iS ATTACHED ТО METAL PART OF CAR (GROUNDED) GROUND IS NUMBERED FOR REFERENCE ON COMPONENT LOCATION CHART OTHER CIRCUITS THAT SHARE A GROUND ARE SHOWN IN GROUND DISTRIBUTION CIRCUIT REFERENCE - A WIRE WHICH CONNECTS TO ANOTHER CIRCUIT .75 GY/YL ACTIVE CHECK CONTROL NUMBER NAME OF COMPONENT IN START SYMBOLS 5 ONE POLE, COMPONENT START RELAY LOW TWO POSITION TERMINAL ENERGIZED EAM SWITCH DETAILS ABOUT 25 YL NN connecToR COMPONENT OR 75 BR/BK TERMINAL OPERATION NUMBER TO POWER DISTRIBUTION BOX, PAGE 1 SWITCHES THAT CURRENT PATH MOVE TOGETHER IS CONTINUED AS LABELED. DASHED LINE SHOWS THE ARROW SHOWS A MECHANICAL DIRECTION OF CURRENT CONNECTION FLOW AND IS REPEATED BETWEEN SWITCHES TWO POLE, FOUR WHERE CURRENT POSITION SWITCH ATH CONTINUES. IGNITION FROM LOW SWITCH BEAM RELAY, PAGE 5 TWO CONNECTIONS (PINS) IN THE SAME POWER 75 BU/BR [\ .75 BU/YL CONNECTOR DISTRIBUTION 4 12M C104 BOX DASHED LINE SHOWS “R" 1S ENERGIZED 5 BU/BR 5 BU/YL PARTS OF THE IN ACCY, RUN OR START SAME CONNECTOR RH FRONT RELAY SHOWN RELAY SHOWN — LIGHT TURN/PA WITH NO WITH RESISTOR Sy) 1 rank À EMITTING CURRENT ACROSS COIL PARK es 7 DIODE FLOWING Dv v0 aout RESISTOR ACROSS COIL ‚75 BR WHEN COIL IS IS FOR NOISE GROUND ENERGIZED, SWITCH SUPPRESSION © mmm mu md IS PULLED CLOSED $101 DISTRIBUTION 25 BR OTHER CIRCUITS ALSO GROUNDED АТ 6102 THROUGH $101, BUY ARE NOT SHOWN. REFER TO GROUND DISTRIBUTION FOR DETAILS. 6102 6 SYSTEMATIC TROUBLESHOOTING TROUBLESHOOTING PROCEDURE 1. Verify the Problem Operate the problem circuit to check the accuracy of the complaint. Note the symptoms of the inoperative circuit. 2. Analyze the Problem Refer to the schematic of the problem circuit in the ETM. Determine how the circuit is supposed to work by tracing the current path(s) from the power feed through the circuit components to ground. Then based on the symptoms you noted in step 1 and your under- standing of circuit operation, identify one or more possible causes of the problem. 3. Isolate the Problem Make circuit tests to prove or disprove the preliminary diagnosis made in step 2. Keep in mind that a logical simple procedure is the key to efficient troubleshooting. Test for the most likely cause of failure first. Try to make tests at points which are easily accessible. 4. Repair the Problem Once the specific problem is identified, make the repair using the proper tools and safe procedures. 5. Check the Problem Operate the circuit to check for satisfactory circuit operation. Good repair practice calls for rechecking all circuits you have worked on. TROUBLESHOOTING TOOLS Isolating the problem (Step 3 of TROUBLESHOOTING PROCEDURES) requires the use of a voltmeter and/or ohmmeter. A voltmeter measures voltage at selected points in a circuit. An ohm- meter measures a circuit's resistance to current flow. It has an internal battery that provides current to the circuit under test. Disconnect the car battery when using an ohmmeter because the battery voltage will cause theohmmeterto give false readings. Also, do not use an ohmmeter on solid- state components. The voltage that the ohmmeter applies to the circuit could damage these components. TROUBLESHOOTING TESTS Voltage Test Thistestmeasures voltage in acircuit. By taking measurements at several points (terminals or connectors) along the circuit, you can isolate the problem. To take a voltage measurement, connect the negative lead of the voltmeter to the battery's negative terminal or other known good ground. Then connect the positive lead of the voltmeter to the point you want to test. The voltmeter will measure the voltage present at that point in the circuit. HOT AT ALL TIMES a POWER 5 ..:$ DISTRIBUTION 1.5 RD BATTERY VOLTAGE «= «о NO VOLTAGE — "= ~~ Voltage Test SYSTEMATIC TROUBLESHOOTING / Voltage Drop Test Wires, connectors, and switches are designed to conduct current with a minimum loss of voltage. A voltage drop of more than one volt indicates a problem. To test for voltage drop, connect the voltmeter leads to connectors at either end of the circuit's suspected problem area. The positive lead should be connected to the connector closest to the power source. The voltmeter will show the voltage drop between these two points. HOT AT ALL TIMES LOW FLUID SWITCH VOLTMETER wo] LOW FLUID J INCICATOR Voltage Drop Test Continuity Test To perform a continuity test, first disconnect the car battery. Then adjust the ohmmeter to read zero while holding the leads together. Connect the ohmmeter leads to connector or terminals at either end of the circuit's suspected problem area. The ohmmeter will show the resistance across that part of the circuit. BATTERY DISCONNECTED © ©| OHMMETER SWITCH LOW FLUID | INDICATOR Continuity Test Short Test Using Voltmeter Remove the blown fuse and disconnect the load. Connect the voltmeter leads to the fuse terminals. The positive lead should be connected to the terminal closest to the power source. Starting near the POWER DISTRIBUTION BOX, move thewire harness back and forth and watch the voltmeter reading. If the voltmeter registers a reading, there is a short to ground in the wiring. Somewhere in the area of the harness being moved, the wire insulation isworn away and the circuit is grounding. HOT AT ALL TIMES {FUSE REMOVED: } SHORT —— TO GROUNO 1.5 RD LOW FLUID SWITCH в LOAD SR DISCONNECTEO | LOW FLUID INDICATOR 1.5 | 2 Short Test Using Voltmeter 8 SYSTEMATIC TROUBLESHOOTING Short Test Using Ohmmeter Disconnect the battery. Adjust the ohmmeter to read zero while holding the leads together. Remove the blown fuse and disconnect the load. Connect one lead of the ohmmeter to the fuse terminal thatis closest to the load. Connect the other lead to a known good ground. Starting near the POWER DISTRIBUTION BOX, move thewire harness back and forth and watch the ohmmeter reading. Low or no resistance indicates a short to ground in the wiring. Infinitely high resistance indicates no short. BATTERY DISCONNECTED POWER DISTRIBUTION BOX (FUSE REMOVED) SHORT TO GROUND 1.5RD | OHMMETER LOW FLUID SWITCH 1.5 RD LOAD DISCONNECTED 3 LOW FLUID 4 INDICATOR |- BR . Short Test Using Ohmmeter 0670-0 POWER DISTRIBUTION 4 FRONT OF CAR ( LOW BEAM CONNECTORS CHECK RELAY K10 C100, C114, AND AND RELAY NOISE WIPER C115 ARE SUPPRESSORS CONTROL UNIT LOCATED ON ARE PART OF THE UNDERSIDE THE PRINTED OF THE PRINTED CIRCUIT BOARD CIRCUIT BOARD | LOW BEAM 1 FUSES TT 65 4. 3. 2,1 LOW BEAM ena "о ‘еее ‘ео! | CHECK RELAY | | or cr my ин ——ÁÑ—— еше = aed mo] | @ @ | C115 _— — K1 K2 K3 Ka NORMAL HORN HIGH LOW SPEED RELAY BEAM BEAM RELAY RELAY RELAY Г — — 1 | | | @ | C100 |! К5 K6 K7 Ke UN - HIGH UN - LOADER SPEED LOADER POB et RELAY RELAY RELAY FUSES q AHH EEE EE EAE POWER DISTRIBUTION 0670-1 ars CO} or aa er eu - = 2 82 SR SRE Sl SEAT NER RR Ny TE баба ав FUSE FUSE NO. SIZE CIRCUIT NAME NO. SIZE/ 1 7.5A Headlights (also fuses 2, 13, 14), COLOR CIRCUIT NAME High Beam Indicator, 20 30A Heater/Air Conditioning; 2 7.5A Headlights (also fuses 1, 13, 14). Auxiliary Fan (also fuses 3, 18, 19). 3 15A Auxiliary Fan (also fuses 18, 19, 20). 21 7.54 Co Charging Flashlight - 7 ove Box Light; 4 154A Lights: pm zara Warning (also fuse 24); Ignition Key Warning/S eatbelt Warning (also fuse 10); lalso fuses 6, 10, 21,22, 23): Injection Electronics {also fuses 9, 10, 11); 5 30A Wiper/Washer. interior Lights (also fuses 19, 27); 6 7.5A Stop Lights Radio/Antenna (also fuses 12, 27, 28); Active Check Control Trunk Light; (also fuses 4, 10, 21, 22, 23); Active Check Control Antilock Braking System; (also fuses 4, 6, 10, 22, 23); Cruise Control {also fuse 10) Service Interval Indicator (also fuse 10); Map Reading Light. On-Board Computer (also fuses 10, 12, 23, 27), 7 15A Horn. Tachometer/Fuel Economy Gauge 8 30A Rear Defogger (also fuse 23). (also fuse 10). 9 15A Injection Electronics (also fuses 10, 11, 21) 22 7.54 Active Check Control — - : {also fuses 4, 6, 10, 21, 23); 10 7.5A Ignition Key Warning/Seatbelt Warning (also Fuse Lights: Front Park/Tail (also fuse 23); а щей Warning (also fuse 21); | Lights: Front Side Marker (also fuse 23). Service Interval Indicator {also fuse 21); 23 7.54 Lights: Dash; k/Tail (also f 22)- Tachometer/Fuel Economy Gauges ights: Front Park/Tail {also fuse 22); (also fuse 21); Lights: Front Side Маке! (also fuse 22); Indicators: ights: Rear Marker/License; Brake Warning System: Active Check Control Back Up Lights; ' (also fuses 4, 6, 10, 21, & 22); On-Board Computer (also fuses 12, 21, 23, 27); On-Board Compute? 21. 27); Start; EEE ' Injection Electronics (also fuses 9, 11, 21); Rear Defogger (also fuse 8). Active Check Control (also fuses 4, 6, 21, 22, 24 15А Lights: Turn/Hazard Warning (also fuse 4). 23); 25 Not Used. Cruise Control (also fuse 6). 26 Not Used. 11 7.5A Injection Electronics (also fuses 9, 10, 21). 27 30A Interior Lights (also fuses 19, 21); 12 7.БА Radio/Antenna (also fuses 21, 27, 28); Central Locking; Speedometer/Indicators; Radio/Antenna (also fuses 12, 21, 28); On-Board Computer (also fuses 10, 21, 23, 27). On-Board Computer (also fuses 10, 12, 21, 23). 13 7.5A Headlights (also fuses 1, 2, 14). 28 30A Cigar Lighter; 14 7.5A Headlights (also fuses 1, 2, 13). Radio/Antenna (also fuses 12, 21, 27). 15 Not Used. 29 7.5A Fog Lights (also fuse 30), 16 15A Heated Seats. Fog Light Indicator. 17 30A Power Windows. 30 7.5A Fog Lights {also fuse 29). 18 30A Auxiliary Fan (also fuses 3, 19, 20). oe Pe 25A Power Windows 19 7.5A Auxiliary Fan (also fuses 3, 18, 20); Interior Lights (also fuses 21, 27); Power Mirrors. 0670-2 POWER DISTRIBUTION BATTERY 2.5 ВО 14 DIAGNOSTIC JUNCTION CONNECTOR POWER DISTRIBUTION BOX FUSIBLE LINK A 1.5 AD ml)» INJECTION ELECTRONICS 14 BK 10 RD BATTERY 4 AD 5 RD 2.5 AD OVER ALTERNATOR 3 A cz00 4 RD ABS VOLTAGE SRS CONNECTOR ED 16 BR RUTA PROTECTION (NOT USED) 9 — RELAY ru 4 RD IGNITION SWITCH 1.5 GN 2.5 GN SRS CONNECTOR 4 gy 2 SAFETY 2.5 VI (NOT USED) SWITCH 2.5 BK/YL £240 (IF EQUIPPED C200 2.5 GN . 1 Jb £200 WITH AIR BAGS) y $213 1.5 GN 1 VI 5231 sw 75 START A A 75 _— INJECTION q 2.5 GN/GY ELECTRONICS, ACTIVE ON-BOARD ANTILOCK CENTRAL INDICATORS, CHECK COMPUTER BRAKING LOCKING CHARGING SYSTEM SYSTEM 5 c114 CONTROL POWER DISTRIBUTION BOX DETAILS DETAILS DETAILS DETAILS DETAILS | \ | 2.5 GN/BU 1.5 VI/GY 15vu8K || I5Vi/BK | ! VEN \ \ | GROUND — — mma penenmn) | DISTRIBUTION FUSE FUSE FUSE FUSE FUSE I 2 POWER DISTRIBUTION 0670-3 POWER DISTRIBUTION BOX HORN £302 (ACCESSORY CONNECTOR) | Q 5 WT/BK 5 GN/BU 2 2 (NOT USED) STAR 5 WT/BR eu `, si pr ed = <= = = © 2 Lt) = © * = WJ u OO il = м es bee = co e ~ =] — 1 ~— 2 / C114 =r nD 5 GN/BU 2 5 GN/BU 2 C305 > < = À x = < AUXILIARY FAN NORMAL SPEED SWITCH BLOWER RESISTOR CIRCUIT BREAKER 0670-4 POWERDISTRIBUTION POWER DISTRIBUTION BOX в в... оо. йа a Чо 1 оо о чо но. 4 sn e «0 e e 000 | CONTINUED FROM | > E conten on | +; PRECEDE PAGE. ca В NEXT PAGE = | £ | ЧЕ / 7 © ` 5 ‘ 3 sm E menaces 106 MT FOG LIGHTS 1 YE/VI 7 2 C127 1.5 GN/YL WII / \ RH RH { 1 FOG Ne Z LIGHT .5 Y L/BR INSTRUMENT CLUSTER y A LH — HIGH «a Jaen GROUND DISTRIBUTION FUSE DETAILS 1 8LOWER _J RESISTOR 3 r---- I | Le NORMAL SPEED | 2e POWER DISTRIBUTION 0670-5 INJECTION ELECTRONICS POWER 2.5 VI/RD DISTRIBUTION \ À \ \ \ \ \ | \ \ \ \ \ 1.5 GN/VI | \ \ 1.5 RD/BK \ 2.5 AD/YL 2.5 RD/YL \ 5% + oz c103 \ \ \ 1 RD/GN wr i \ \ \ 1.5 RD/ \ а de coa 2 de c307 \ FUSE | DETAILS 25 RD \ USE DETAILS 5 GY/BK .75 GY/GN \ \ \ \ \ \ \ | \ \ \ 2.5 RD/YL \ \ \ \ \ 0670-6 POWER DISTRIBUTION DISTRIBUTION 1.5 VI/GY | ACTIVE CHECK CONTROL UNIT PUMP PAGE 6216-0 PAGE 6160-0 1.5 VI/GY SWITCH PAGE 6313-0 HOT IN ACCY, RUN OR START HOT IN ACCY, RUN OR START DISTRIBUTION j=ox 1 VI/GN 5 VI/GN 5 VI/GN 5 VI/GN e 5340 1 VI/GN 1 жена жа c302 (ACCESSORY CONNECTOR) - 5 VI/WT CON PAGE 6325-0 PAGE 6216-1 5 VI/WT $241 @ 5 VIANT 2 6210 e CRUISE CONTROL UNIT SWITCH PAGE 6571-0 PAGE 6571-0 POWER DISTRIBUTION 0670-7 HOT IN RUN 2.5 GN/BU 20 2.5 GN/BU PAGE 6100-2 HOTIN ACCY, RUNOR START 5 VI INSTRUMENT DIGITAL DUAL INTERIOR LUSTE RADIO TEMPERATURE CAGE 5210-0 PAGE 6500-0 SWITCH CONTROL 4 POWER POWER DISTRIBUTION DISTRIBUTION BOX BOX 75 GN/BK 6405 C302 (ACCESSORY CONNECTOR) 75 VI/GY ‚75 GN/BK $501 @ 75 GN/WT | 18 £408 .75 GN/WT ‚75 GN/WT 2 À C216 PAGE 6454-0 PAGE; 6330-0 PAGE 5116-0 0670-8 POWER DISTRIBUTION HOT IN START OR RUN 75 GN/WT _ \ \ \ \ \ \ | 75 GN/WT À \ \ \ \ 75 ENANT F \ \ (NOT USED) c302 \ (ACCESSORY He 2 $212 CONNECTOR) FE 3 ZR C306 75 GN/WT 5 GNANT 75 75 GN/YL EN/YL AUTOMATIC TRANSMISSION RANGE SWITCH a INSTRUMENT INSTRUMENT ACTIVE CHECK CLUSTER CLUSTER CONTROL PAGE 1360-3 PAGE 6210-1 UNIT / PAGE 6216 -2 \/ PAGE 6322.0 SEATBELT WARNING TIMER PAGE 6131-0 POWER DISTRIBUTION 0670-9 HOT IN RUN ONLY FROM UNLOADER RELAY K/ DISTRIBUTION BOX — 4 GN/BR 7 Y £204 26 GN/BR 5220 ad a a a Pi a a Pi a a oO m= a" a a atl all a sii ió a \ \ d | . ——— ff \ ==) \ \ FR \ | \ \ \ 1.5 GN/BR N 1wr|| 1.56N/er | 5 GN/BR 2.5 GN/BR | 5 смиви | 5 GN/BR | \ \ \ | \ \ \ \ \ \ HOT WATER BLOWER LH FRESH/ RH FRESH/ PAGE 6413-0 CUT OFF SPEED RECIRCULATING RECIRCULATING SWITCH CONTROL AIR RELAY AIR RELAY PAGE 6411-0 PAGE 6413-0 PAGE 6421.0 PAGE 6421-0 0670-10 POWER DISTRIBUTION HOT AT ALL TIVES POWER DISTRIBUTION BOX 1 RD/GN .75 RD/GN 75 RD/GN .75 RD/GN 25 RD/GN V .75 RD/GN C302 (ACCESSORY 2 CONNECTOR} 2 5 AD/ .75 RO/GN CN 5 RD/GN 5RD 75 RD/GN 5 RD/GN 21 RUNK т id a Li ia a a LIGHT LH DOME RH DOME ACTIVE CHECK 75 RD/GN CHIME INSTRUMENT DIGITAL PAGE 6320-0 LIGHT LIGHT CONTROL UNIT MODULE CLUSTER RADIO PAGE 6216-2 PAGE 6131-0 PAGE 6210-2 PAGE 6500-0 PAGE 6330-0 .5 RD/GN 5 RD/GN e $219 a i : GLOVE BOX AUTO-CHARGING LIGHT FLASHLIGHT \ — Y PAGE 6100-1 POWER DISTRIBUTION 0670-11 HOTAT ALL TIMES POWER DISTRIBUTION BOX 1.5 RD/BK .75 RD/BK 5 RD/B e s234 1.5 RD/BK H £302 {ACCESSORY CONNECTOR) 3 C405 1.5 RD/BK 1.5 RD/BK 1.5 RD/BK © $420 1.5 AD/BK 1.5 RD/BK 6217 1RD/BK £405 (NOT À _.75 RDWT 1.5 RD/BK USED) 75 RD/AT 1.5 RD/BK (NOT USED) A : AMPLIFIER BOARD CENTRAL INTERIOR PAGE 65001 HORN COMPUTER LOCKING LIGHT DIODE HORN CONTROL IMER PAGE 6581-3 PAGE 6581-3 UNIT CONTROL PAGE 5126-0 PAGE 6330-0 HOTINRUNORSTART POWER DISTRIBUTION 1.5 GN/YL Е zb = — .75 GNANT DIAGNOSTIC 1.5 GN/WT 570 CONNECTOR 16 Pu —— $702, 2.5 GN/WT 5 ENANT 0670-12 POWER DISTRIBUTION u a 7 - > „т 3 Li A SHIELD NULL. | I | \ «= ды cn == m ml © FOR ENGINE I FOR CYLINDER | NDENTIFICATION SEE PAGE 1360-7 | SPEED SENSOR r ~ | | J 1 SEE PAGE 1360-7 ———— PD [ 3 \ bar vn vr u ! ! | 1 3 ; |, SHIELD |. SHIELD | FOR ENGINE ! { FOR CYLINDER \ | ı SPEED SENSOR | y IDENTIFICATION | _--- . | SEE PAGE 1360-7 o - | SEE PAGE 1360-7 \ nn) \ 1.5 BR/OR | \ \ a — 1.5 BR/OR © ur zZ $700 \ \ i 19 7 1.5 BR/ GR | \ \ \ \ \ \ \ \ \ | \ \ A 1.5 BR/OR "O 2.5 BR | | 2.5 BR MOTRONIC CONTROL UNIT 1.5BR y 2 5 BR/OR pe ad nll THROTTLE SWITCH on ow wm 1.5 BR/OR MY 6103 (ON RH SHOCK TOWER) о аи A A COOLANT TEMPERATURE SENSOR чи и =. .75 BR/OR .75 BR/OR DIAGNOSTIC .-— CONNECTOR 4 BR \ \ \ В — ón T m ome = FOR DIAGNOSTIC CONNECTOR PIN 1 SEE PAGE 1360-0 4 Nem = ir am all SHIELD FOR MOTRONIC CONTROL UNIT SEE PAGE 1360-0 № 1 = ~~ — \ i i i № мон ae a ! I ( \ \ - — — HIELO | FOR IGNITION j COIL _— { SEE PAGE 1360-0 ~ A -_— - DT OXYGEN SENSOR A. НИ, POWER DISTRIBUTION 0670-13 LH FRONT LH FRONT LH LH FOG SIDE MARKER TURN/PARK IGH LIGHT BEAM LIGHT LIGHT A me a. AWS SU NE Abr bey nt prt” mt RH FRONT RH FRONT RH HIGH TURN/PARK SIDE MARKER LIGHT LIGHT BR BR BR 19 C126 1BR 19 C127 1 BR 1 BR E A 75 BR 1 8A 1 BR 75 BR 2.5 BR 1BR o $100 3114 AUXILIARY 75 BR WASHER FLUID LU 75 BR LEVEL SWITCH | 4 BR BR 1 2.5 BR 2.5 BR C113 — @ G104 (ON INNER FENDER, BEHIND LH HEADLIGHTS) ABS AUTOMATIC OVER ABS ELECTRONIC TRANSMISSION VOLTAGE DIGITAL FADER DIGITAL HYDRAULIC CONTROL ” RANGE PROTECTION AMPLIFIER RADIO CONTROL UNIT MT SWITC AMPLIEIER C216 5 BR/BK 5 BR/BK 5 BR/BK ‚5 ВВ $400 Ha 1 ВЯ 1 BR/BK у Д 5302 У Д 5302 У Ш 302 ACCESSORY CONNECTOR) 302 (A 6 BR 10 .75 BR 5 Y £306 1.5 BR 1.5 8 .75 BR 1.5 BR .75 BR | i "a @ 5106 = 6200 PARTIAL (UNDER LH SIDE OF DASH ABOVE BRAKE PEDAL) = 0670-14 POWER DISTRIBUTION ON- BOARD COMPUTER INSTRUMENT COOLANT SEATBELT CLUSTER TEMPERATURE IGNITION WARNING POWER DISTRIBUTION BOX PRINTED CIRCUIT SENDER TIMER 0 о ое о SO UI Te .75 BR 1.5 BR .75 BR .5 BR .5 BR 75 BR 75 BR = 75 ВВ C181 Q” 6200 PARTIAL (UNDER LH SIDE OF DASH, ABOVE BRAKE PEDAL) RH FRESH/ LH FRESH/ REAR GLOVE BOX AUTO- CRUISE CRUISE WATER RECIRCU- RECIRCU- EVAPORATOR EVAPORATOR COMBINATION WIPER/WASHER DEFOGGER LIGHT CHARGING LIGHT CONTROL CONTROL SHUT-OFF BLOWER LATING LATING TEMPERATURE TEMPERATURE SWITCH FLASHER SWITCH SWITCH SWITCH ~~ FLASHLIGHT SWITCH ACTUATOR UNIT SOLENOID MOTOR AIR RELAY AIR RELAY REGULATOR SENSOR 23 5 BR 5 BR C209 e on 5 BR 5 BR 5 BR 75 BR 5BR 5 BR — STEERING 8 Ÿ (202 COLUMN 210 1 BR GROUND ON UPPER LEFT o SIDE OF 5306 5 BR STEERING 1.5 BR MT LIGHTER COLUMN C142 —_— — 1 C103 1 AN (204 1.5 BR 2.5 BR @” 5200 PARTIAL (UNDER LH SIDE OF DASH, ABOVE BRAKE PEDAL) POWER DISTRIBUTION 0670-15 DRIVER'S (4 DOOR) EXTERIOR INTERIOR CENTRAL RH FRONT \ MIRROR DOOR — UNLOCK MAP LIGHT LOCKING TRUNK RH FRONT DOOR LH REAR RH REAR LH FRONT RH FRONT CONTROL DRIVER'S HANDLE INHIBIT READING TIMER CONTROL LID LOCK PASSENGER'S DOOR MICRO WINDOW WINDOW WINDOW WINDOW SWITCH — MIRROR SWITCH SWITCH LIGHT CONTROL UNIT — MOTOR MIRRO LOCK MOTOR SWITCH CONSOLE SWITCH CONSOLE SWITCH CONSOLE SWITCH + CONSOLE SWITCH 5 4 5 4 5 1 ps WT/BK C503 1 1 1.5 BR 8R 1.5 BR 75 BH 1 BR 1.5 BR 1.5 BR 1.5 BR 1.5 8R 1.5 BR S411 O — $305 2.5 BR a G200 PARTIAL (UNDER LH SIDE OF DASH, ABOVE BRAKE PEDAL) HIGH LEVEL AH STOP LH REAR LH REAR RH REAR RH REAR DOME FUEL TANK LH DOME SIDE MARKER LH LICENSE LIGHT LIGHT RH LICENSE SIDE MARKER REAR REAR LIGHTS LIGHT ASSEMBLY ASSEMBLY LIGHT LIGHT DEFOGGER CHECK RELAY LIGHT SENDER LIGHT .75 BR .75 BR 1.5 BR 1.5 BR 2.5 BK .75 BR @ "6300 (UNDER LEFT SIDE OF REAR SEAT BACK REST) — 1230-0 CHARGE SWITCH SAS CONNECTOR (NOT USED) AUXILIARY 10 RD FUSE DIAGNOSTIC | CONNECTOR POWER 213 ; DISTRIBUTION uns vous mmm @ 2212 5 "| 14 Aci ABS .5 WT/BK ELECTRONIC POWER DISTRIBUTION 16 C101 5 -| 6 24 C240 @ 523 SRS CONNECTOR 26 BU 14 BK 20 BK (NOT USED) . 1 C101 .75 BU 10 RO ‚75 BU $102 © 12 1.5 BU o e STARTER fea m и FILTE CAPACITOR IGNITION ALTERNATOR DIAGNOSTIC CONNECTOR SI INSTRUMENT CLUSTER PRINTEO CIRCUIT NOTE CHARGE INDICATOR PROVIDES EXCITATION CURRENT T0 FIELD COIL. RESISTOR ALLOWS ALTERNATOR TO CHARGE IF BULB BURNS DUT. 1240-0 START POWER DISTRIBUTION BOX - 75 GN/WT Ta В ний ll il pl ill ani Pull a al tl 4 RD 4 RD 9 4 RD TIIGNITION 75 GN/WTNN | SWITCH 1 C301 POWER DISTRIBUTION 75 GN/YL == 1425GN 256N? Ju Y нони 3 аж 6306 c114 = C2 © 15 SNIVL ÿ | 2.5 BK/YL AUTOMATIC RANSMISSION POWER 10 M c200 TRANSMISSION DISTRIBUTION — RANGE SWITCH 10 AD NOTE UNLOADER RELAY COILS ARE GROUNDED THROUGH STARTING MOTOR 25 ВК EXCEPT WHEN STARTING. WHEN STARTING, BATTERY VOLTAGE IS APPLIED TO BOTH SIDES OF UNLOADER RELAY COILS-AND RELAYS ARE DE-ENERGIZED. \ CAUISE POWER CONTROL $233 wes mmm DISTRIBUTION \ ‚5 BK/GN e 207 BATTERY EE EEE d'auncTioN TO INSTRUMENT 5 BK/GN BLOCK — CLUSTER PAGES 2-2 7 — 1360-4 ' 6210-3 .75 BK/GN .5B 3435-0 6581-3 oN § KEN BACK UP 15 e, C101 LIGHTS 70 BK! Pr — À 2.5 BK/YL 0 | (NOT L241 e 20 BK 10RD _ CHARGING USED) 25 BK/VL - INJECTION 1 BATTERY _ SYSTEM _ 15 BI/GN о À SRS ELECTRONICS STARTER 5 BK/YL 2.5 BK/YL H 2.5 BK/YL 11 DIAGNOSTIC $107 CONNECTOR 16 BR START 1240-1 HOT IN RUN OR START 4 RD 4256N 25GN 2 Ju © C114 J POWER DISTRIBUTION 10 8D 2.5 BK/YL NOTE UNLOADER RELAY COILS AHE GROUNDED THROUGH STARTING MOTOR EXCEPT WHEN STARTING. WHEN 10 £200 STARTING, BATTERY VOLTAGE IS — APPLIED TO BOTH SIDES OF UNLOADER RELAY COILSAND RELAYS ARE DE-ENERGIZEO. POWER 5 BK/GN Y q on | 2.5 BK/YL TO INSTRUMENT 5 BK/GN 5 BK/GN BATTERY CLUSTER PAGES £240 JUNCTION 1360-4 6210-3 5233 (nor SAS BLOCK 34350 6581-3 75 BK/GN USED) CONNECTOR 18 e C101 20 BK — 15 2 C101 14 BK 10RD CHARGING SYSTEM ‚75 BK/GR 5 BK/YL BATTERY STARTER 2.5 BK/YL 2.5 BK/YL EP EEE "1" @ Er 11 $107 16 BR —Úíl IGNITION SWITCH DIAGNOSTIC CONNECTOR 1360-0 INJECTION ELECTRONICS IGNITION COIL DIAGNOSTIC } INSTRUMENT az oo CLUSTER [em ma DIAGNOSTIC CONNECTOR INJECTION ELECTRONICS 1360-1 HOT AT ALL TIMES HOT IN RUN ONLY FROM HOT AT ALL TIMES UNLOADER RELAY K7 HOT IN RUN OR START HOT AT ALL TIMES MAIN A/C RELAY CONTROL SWITCHES 36 37 18 x wwe Bow em 3 MOTRONIC COOLANT THROTTLE TEMPERATURE SWITCH SENSOR 1360-2 INJECTION ELECTRONICS HOT IN RUN OR START AUTOMATIC TRANSMISSION FUEL INJECTORS RANGE SWITCH HOT IN RUN OR START SPEED ACTUATOR MOTRONIC CONTROL UNIT o CYLINDER IDENTIFICATION SENSOR 1) .75 GNAVT \ \ \ FUSE ra == DETAILS .75 BR .75 BR INJECTION ELECTRONICS 1360-3 HOTIN RUNORSTART POWER DISTRIBUTION BOX 75 GNAYT Y | \ 1 e ca01 { \ 75 GN/YL \ 3 > C306 J56N/YL / \ 75 GN/YL NN AUTOMATIC TRANSMISSION RANGE SWITCH (NOT USED) 24 C131 75 GN/BK \ TT 306 NN 75 6N/B d J a tll a 75 GN/BK \ 5 RO/BU 2 A C131 6200 5 RD/BU START: AUTOMATIC — 42 „тент MOTRONIC M CONTROL UNIT 1360-4 INJECTION ELECTRONICS HOT AT ALL TIMES sm POWER DISTRIBUTION 1 RD/GN FUSE 5319 Ga rar DETAILS .5 AD/GN 2 A0 INSTRUMENT CLUSTER me A 23 10 63, 5 RD/BK (NOT USED) O 5 ADANT $201 CHIME MODULE y el FROM IGNITION SWITCH PAGES 1240-0, 1240-1 5 RO/WT 5 8R/BU .5 BK/GN 22 ci 5 BK/YL — HOT AT ALL TIMES HOT AT ALL TIMES IGNITION IGNITION SWITCH, SWITCH $213 © mms sem mam uma) POWER rues mea a e Y $213 DISTRIBUTION o ON-BOARD COMPUTER RELAY BOX (NOT USED) Ir 2 1.5 GN 1 Y C104 1.5 GN INSTRUMENT CLUSTER 1.5 EN w= ON-BOARD COMPUTER j MODULE MOTRONI CONTROL UNIT INJECTION ELECTRONICS 1360-5 AIR FLOW DISTRIBUTOR | METER 2.5 GN \ A \ SPARK PLUGS DIAGNOSTIC IGNITION CONNECTOR CON 19 1 18K UE A: 5 GY/VI 75 GY/BU N 5 GY/YLN 5 6YAT SHIELD E. = = = че i \ A 1.6 BR | put | пни mus @ 5105 DIAGNOSTIC fm a CONNECTOR { l | | | I 18 20 15 O mud PONT 113 E 1.5 GN/BU 5 WT/VI ‚5 WT/YL 2.5 BK OXYGEN q 39 55 13 a4 26 7 12 1 CONTROL 75 BR/OR y UNIT — ‚5 ВК ‚5 BK e 6103 TACHOMETER/ - FUEL ECONOMY GAUGE 1360-6 INJECTION ELECTRONICS 6 BK FUSIBLE LINK A DIAGNOSTIC CONNECTOR 4 RD 1.5 RD 5 RD/WT 4 RD/WT TO $112 PAGE 1360-7 2.5 VI/RD 1.5 5 RD 5BRE RD/BU POWER TACHOMETER/ DISTRIBUTION FUEL ECONOMY BOX GAUGE 5 YLNT 8 7 C101 5 WT/BK 36 37 32 18 To oe rw — — MOTRONIC CONTROL UNIT 2.5 RTANS INJECTION ELECTRONICS 5 2.5 ATANS $112, 4 RD/WT FROM e MAIN RELAY PAGE 1360-6 5 ROANT 1 ARDANT FUEL EVAPORATIVE IDLE INJECTORS PURGE SPEED — VALVE ACTUATOR ‚5 BR/WT .5 BRANT 5 BRWT .5 BR/YL 5 BR/YL 5 BR/YL A/C COMPRESSOR e 5 BRWT .5 BR/YL 1 WT/YL 1 WT/GN. 1 BK/VI 1.5 BRANT .5 VI/GY 1.5 BR/YL ECNATIVE MOTRONIC CONTROL UNIT FROM Ve a ve té чай Wi dia i sm о OXYGEN 10 __ 028 8 31 19 48 47 SENSOR 1 GN/BU EE 1.5 BR/ RELAY 1 BR' a OR PAGE 1360-8 mm 4 (= © Où $790 t | SHIELD 4 С E 1.5 BR/OR 18 GROUND 1 se DISTRIBUTION IDENTIFICATION 4 | SENSOR @ с: Q 6103 1360-7 1360-8 INJECTION ELECTRONICS DIAGNOSTIC HOT IN RUN OR START CONNECTOR POWER 16 DISTRIBUTION BOX 1.5 GNAWT 2.5 GN/WT ‚5 GN/WT INSTRUMENT CLUSTER A/C COMPRESSOR CONTROLS 1 GN/BU @ 5703 ‚75 BK/RD 5 BR/GN 1 GN/BU 14 28 cion 1/8 C136 5 BKWT TO OXYGEN .5 BK/GY SENSOR PAGE 29 1360-7 40 лен ст ODE OR: т ии SUR Леа а чо voue, ee TT E me So LN 7-4 MOTRONIC .5 BR/RD 1 яж C191 ‚5 BR/BU .5 BR/BK 5 BR/RD ; q 1 . COOLANT TY THROTTLE TEMPERATURE SWITCH 1.5 BR/OR 2.5 BR 1.5 BR 2.5 BR SENSOR 2% C19 5 BR/OR 1.5 BR/OR $701 Pa ae al J nna Pa < "” и nl atl = atl Y .5 BR/OR GROUND EE (103 DISTRIBUTION 3435-0 BRAKE LINING WARNING HOT IN RUN OR START AL ALL FHAES SWITCH”. DISTRIBUTION BOX HOTINSTART FROM IGNITION SWITCH ON-BOARD PAGES 1240-0, 1240-1 COMPUTER 75 GN/WT FUSE DETAILS 25 GN Sm SBK/GN M INSTRUMENT POWER NOT USED (NOT CLUSTER 5213 © se > DISTRIBUTION USED) PRINTED LT CIRCUIT Lie 17% C1 ‚5 BR/BU 258R/0U 7 75 6R/BU 5 BU/WT 5 ion | $239 @ cama) ROTOR @ 5330 @ S116 ROTOR £200 CHARGE $ mon == == \ : | SYSTEM — 58R 5 BU/GY 75BR'M (ow FLUID 75 BR AH REAR BRAKE GROUND pm S100 8 WEAR SENSOR N DISTRIBUTION — SEATBELT WARNING PARK BRAKE TIMER SWITCH 4 BR 75 BR CLOSED WITH NOTE BRAKE SET VOLTAGE AT BRAKE WEAR SENSOR — CONNECTOR IS WITHIN 1 VOLT OF a 6200 BATTERY VOLTAGE. = Е ~ 1] с > Pag Ё = 3450-0 ANTILOCK BRAKING SYSTEM (ABS) HOT IN ACCY, RUN OR START IGNITION POWER SWITCH DISTRIBUTION BOX FUSE $340 @ a 2 DETAILS 1 VI/GN BRAKE SWITCH CLOSED WITH BRAKE | PEDAL DEPRESSED .75 GN POWER sms > o DISTRIBUTION STOP LIGHTS LIGHTS: 1 GN/AD INSTRUMENT <a 2 o ELUSTER STOP S316_ ‚5 GN/BK OVER VOLTAGE PROTECTION RELAY .J5 GN/RD .75 GR/RD .75 GR/RD e sia 75 BR 5 BR/YL eno T0 ABS HYDRAULIC FROM S118 ON UNIT ON NEXT PAGE — NEXT PAGE e cn AH REAR LIGHT ASSEMBLY. CHARGING 5 BU pa © s SYSTEM O 5230 75 BU TO ABS HYDRAULIC 0100 UNIT ON NEXT PAGE Can mn 1 y C191 : 75 BU DIAGNOSTIC = mn DISTRIBUTION $109 msm 12 DIAGNOSTIC 9 CONNECTOR ALTERNATOR 1.5 BR le Ë ANTILOCK BRAKING SYSTEM (ABS) 3450-1 TO OVER VOLTAGE . PROTECTION RELAY ON PREVIOUS PAGE POWER DISTRIBUTION 5 RD 4 RD @ 5100 CONTINUED FROM S118 ON PREVIOUS PAGE 75 GR/RD .75 Y L/VI 2.5 | 1.5 BR/RD 1.5 BR/BK 1.5 BR/WT LH FRONT SPEED DETECTOR CONTINUED FROM OVER VOLTAGE PROTECTION RELAY ON PREVIOUS PAGE 15 RD/YL ABS HYDRAULIC UNIT 5116-0 POWER MIRRORS HOT IN RUN ONLY FROM UNLOADER RELAY K7 ) POWER { + DISTRIBUTION { | Box | | L .75 GN/BK 1 15 GN/WT si e C405 75 GN/WT 18 75 GN/WT 75 GN/WT 4 2 5 | 3 1 6 75 WT/BK \ 75 BU/WT .75 BKMT 75 WT/BK 75 BUANT 5503 Q, rr .75 BU/BK ‚75 BU/WT 6 5 ZN £405 3 == ‚75 BU/WT RIVER'S 75 BU/WT .75 BR 75 WT/BK MIRROR ---------- C404 GROUND DISTRIBUTION 75 WT/BK 4 wr GROUND peus me DISTRIBUTION MIRROR CONTROL SWITCH PASSENGER'S MIRROR 5126-0 CENTRAL LOCKING POWER CENTRAL FROM TERMINAL 11 DISTRIBUTION LOCKING OF CENTRAL LOCKING BOX CONTROL CONTROL UNIT UNIT ON THIS PAGE 13 ps JERO/BK er 188 === hn pe ei mi mt cd 5234 q ===") ‚75 Y L/BU 75 GN/BU 75 GN/BU | DETAILS $300 75 BK 1.5 RO/BK 75 YL/BU $301 J5 YL/BU 11 a 19 W ca 75 YL/BU! —— N N 75 GN/BU — 3 q 5405_ TO C405 12 ; 11 SAFETY с404 1 YL/BU 12 de cana SAFETY 1.5 RD/BK 1 TERMINALS 25 MW-—-———— c405 04 CATCH 75 ВН FRONT 1 RD/BK (NOT CATCH s309 Qr=====|( ON BOTTOM GN/BU .75 GN/BU 75 GN/BU BUTTON BKM DOOR LOCK USED) 1 BUTTON / (503 OF THIS PAGE 4 3 4 (NOT USED 6 3 MOTOR = INHIBIT DOOR DOOR MICRO- SWITCH LOCK 1.5 RO/BK Y (==> mon MOTOR in o ie INTERIOR 75 af GROUND 1. LIGHT 1 RD/BR TIMER CONTROL 1 RD ла £405 15 T 108 Toca WT 15 BY 5502 @mmq ;5rpipyrion PUY "| TERMINAL 19 15 BR 4 10 #4 9 ON THIS PAGE OM Caos 2 Me C404 cana PASSENGER'S MIRROR 75 BK —_—— 75 BU = 76 АТ 75 BU 75 WT 1 1580 75 BU as | | cs Y EAN © $332 CENTRAL ‚75 BU ? LOCKING CONTROL UNIT 2 1.5 WT 1.5 WT 75 WT F e ? CONTINUED $303 $133 - FROM TOP 75 WT N OF THIS PAGE ¿ 4 GROUND 1.5 mE DISTRIBUTION CAUTION BR а 1 BR DISCONNECT BATTERY BEFORE MOVING OR REMOVING THE CENTRAL LOCKING 1 BR 75 BR GROUND CONTROL UNIT. RECONNECT BATTERY ONLY AFTER THE CENTRAL LOCKING O © == mmm TRIBUTION CONTROL UNIT HAS BEEN PROPERLY INSTALLED. IF POWER IS APPLIED 1.5 — 405 5502 TO THE CENTRAL LOCKING CONTROL UNIT WHEN IT IS NOT PROPERLY POSITIONED, AS 6700 UNIT WILL BE DAMAGED. CENTRAL LOCKING 5126-1 HOTAT ALL TIMES IGNITION SWITCH 256N 3213 756N D .75 GN 5 o i £302 (ACCESSORY CONNECTOR) y POWER DISTRIBUTION .75 BU 5 BU .75 WT Ty 15 WT CAUTION DO NOT OPERATE THE SYSTEM MORE THAN 8 TIMES IN QUICK SUCCESSION TO PREVENT DAMAGE TO THE CENTRAL LOCKING CONTROL UNIT. CENTRAL ÿ LOCKING CONTROL UNIT .75 GN/VI , (NOT USED) 15 .758R/8U | | dl Comme) (NOT USED) C405 1 TRUNK LID LOCKING | Lock MOTOR 75 BR = DISTRIBUTION No 1.5 BR "ne Ё 5126-2 CENTRAL LOCKING CENTRAL LOCKING POWER DISTRIBUTION BOX UNIT 1 BR CONTROL 5 WT/BK 1.5 RO/BK 15 RD/8K _ puse 75 YL/BU 75 GN/BU 75 GN/BU US $300 ‚75 ВК (NOT 5234 @ инета)» DETAILS .75 YL/BU 11 = USED) $301 @ ara a ———l — 75 on | 1 № C503 TO C4905 12 11 J YL/BU SAFETY cada - / cana SAFETY 1.5 RD/BK TERMINAL — 75 M%-—————— caos 2 == CATCH RH FRONT 3 W caos BOTTOM OF GN/ 75 YL/ CATCH visu | 75 GN/BU BUTTON DOOR LOCK 1.5 RD/BK THISPAGE BU BU BUTTON (NOT USED) MOTOR UNLOCK INHIBIT 1 RD/BK — — — — e М] 1.5 RD/BK 15 1.5 RD/BK INTERIOR . | LIGHT TIMER 5 полк | CONTROL 1 ROVER of x 3 caos 15 sn Y CENTRAL LOCKING GROUND CONTROL UNIT 1 RD/BR ml Jo WT 15 BU $502 GM pisTAIBUTION DR 75 WI 75 BU "жет TO $323 | 9 104 9 ` e me cana ONFACING | "P43---———" Tn PAGE 75 WT 75 BU 75 BU Y PÁSSENGER'S 25 WT To BK {mirROR 5 BU 1.5 BU — . © 75 8U 75 WT | C 1.5 WT $303 1.5 WT $333 Za 75 WT {- ° 150 e > “CONTINUED N. 75 WT 3 um GROUND 158Rf] 2° DISTRIBUTION CAUTION 75 BR GROUND DISCONNECT BATTERY BEFORE MOVING OR REMOVING THE CENTRAL LOCKING CONTROL UNIT. RECONNECT BATTERY ONLY AFTER THE CENTRAL LOCKING e pe — DISTRIBUTION CONTROL UNIT HAS BEEN PROPERLY INSTALLED. IF POWER IS APPLIED 1.5 sal ca05 TD THE CENTRAL LOCKING CONTROL UNIT WHEN IT IS NOT PROPERLY POSITIONED, e 6200 UNIT WILL BE DAMAGED. FROM TERMINAL 11 EEE CENTRAL LOCKING 5126-3 CAUTION CENTRAL LOCKING г IGNITION CONTROL UNIT ON | SWITCH DO NOT OPERATE THE SYSTEM MORE FACING PAGE THAN B TIMES IN QUICK SUCCESSION | TO PREVENT DAMAGE TO THE CENTRAL | LOCKING CONTROL UNIT. L ‚75 ВК 2.5 GN $213 D .58K 19 ‚75 ВК LIA J5 GN 75 GN | @, 5323 e | LOCKING £200 | 302 ‘(ACCESSORY т RO 75 BK CONNECTOR) |= POWER 5 в C402 SAFETY 5 2 £401 SAFETY DISTRIBUTION (NOT .75 BK CATCH ‚75 ВК САТСН 9 USED) BUTTON BUTTON .75 GN/BK .75 GN/VI RH REAR TN] LH REAR (NOT 18 .75 BR/BU | (NOT DOOR LOCK DOOR LOCK USED) 4 USED) MOTOR MOTOR C405 GAS FILLER MOTOR ca02 .75BU 75 WT 75 BU 1 —— con 35 BU ‚75 BU OS | | ON || Een 75 BU ——— I Co] . 75WT 75 BR é&— 75 WT 75 WI a Y — = E 75WT a E GROUND pau ® 5142 DISTRIBUTION 1.5 BR | @ 5200 5126A-0 CENTRAL LOCKING TROUBLESHOOTING HINTS 1. Check Fuse by operating the Interior Light Timer for either Dome Light. 2. If all locks stay in unlock inhibit, check the wires to terminal 10 of the Central Locking Control Unit for a short to ground. SYSTEM CHECK e Operate controls in sequence listed in the System Check Table. e Refer to Repair Action for the Response received (tests follow the System Check Table). e After any repair, repeat System Check to verify proper system operation. NOTE: Before replacing any system compo- nent, check all connectors, splices, and wiring to that component. SYSTEM CHECK TABLE OPERATION RESPONSE REPAIR ACTION 1. Insert the key in the Driver's door and turn to LOCK All doors lock None, proceed to Operation 2 Some doors lock Repair/replace the suspect Door Lock Motor circuit No doors lock Proceed to Operation 4 9. Turn the key to UNLOCK INHIBIT (clockwise until key is horizontal) All doors double lock (Safety Catch Buttons cannot be pulled up by hand) None, proceed to Operation 3 Driver’s door double locks and only some of the other doors double lock Repair/replace the suspect Door Lock Motor Driver 's door double locks but all the other doors do not double lock Perform Test B Driver 's door does not double lock Mechanical problem, see BMW Troubleshooting Manual CENTRAL LOCKING 5126A-1 SYSTEM CHECK TABLE (CONT'D) OPERATION RESPONSE REPAIR ACTION . Turn the key to UNLOCK All doors unlock None, proceed to Operation 4 Some doors unlock Repair/replace the suspect Door Lock Motor circuit No doors unlock Proceed to Operation 5 . Insert the key in the Passenger's door and All doors lock If the doors did not lock in Operation 1, repair/ turn to LOCK replace the Driver’s Door Lock Switch, otherwise proceed to Operation 5 Some doors lock Repair/replace the suspect Door Lock Motor circuit No doors lock If all the doors locked in Operation 1, repair/ replace the Right Front Door Microswitch. If the doors did not lock in Operation 1, perform | Test A . Insert the key in the Passenger's door and All doors unlock If all the doors did not unlock in Operation 3, turn to UNLOCK repair/replace the Driver's Door Lock Switch, otherwise proceed to Operation 6 Some doors unlock Repair/replace the suspect Door Lock Motor No doors unlock If all the doors unlocked in Operation 3, repair/ replace the Passenger’s Door Lock Switch. If the doors did not unlock in Operation 3, perform Test C . Get in the car and close and lock all doors Doors remain locked None, proceed to Operation 7 Turn the Ignition Switch to RUN Doors unlock Repair/replace the Central Locking Control Unit . Get out of the car Insert the key in the Driver ’s door and turn to LOCK Unlock each of the doors by pulling up the Safety Catch Buttons All doors can be unlocked None, proceed to Operation 8 All doors remain secure Disconnect the connector from the Central Locking Control Unit and check for a short to ground in the wires at terminal 11. e If short to ground is not present, replace the Central Locking Control Unit. e If short to ground is present isolate wiring from Door Lock Motors one at a time to find short 5126A-2 CENTRAL LOCKING SYSTEM CHECK TABLE (CONT'D) OPERATION RESPONSE REPAIR ACTION 8. Insert the key in the Trunk Cylinder Trunk locks None, proceed to Operation 9 Switch. Turn the key to LOCK Trunk does not lock If the doors lock, repair/replace the Trunk Lock Motor Circuit or Trunk Lock Motor If the doors do not lock, repair/replace the Trunk Switch Repair/replace the Central Locking Control Unit if the Trunk Switch Circuit is OK 9. Turn the key to UNLOCK Trunk unlocks None, proceed to Operation 10 Trunk does not unlock If the doors unlock, repair/replace the Trunk Lock Motor circuit or Trunk Lock Motor If the doors do not unlock, repair/replace the Trunk Switch Repair/replace the Central Locking Control Unit if the Trunk Switch Circuit is OK 10. Turn the key back to LOCK Gas Filler locks None, proceed to Operation 11 Gas Filler does not lock Repair/replace the Gas Filler Lock Motor circuit 11. Turn the key to UNLOCK Gas Filler unlocks None Gas Filler does not unlock Repair/replace the Gas Filler Lock Motor circuit ¢ If all results are normal, the system is OK. SYSTEM DIAGNOSIS * Do the following tests when directed by the System Check Table. A: CONTROL UNIT LOCK TEST (TABLE 1) Measure: VOLTAGE At: CONTROL UNIT CONNECTOR (Connected) Measure Correct For Between Voltage | Diagnosis 3 & Ground Battery See 1 3&4 Battery See 2 e If the voltages are correct, proceed to Table 2. 1. Check the wire to terminal 3 for an open. 2. Check the wire from terminal 4 for an open to ground (see schematic). A: CONTROL UNIT LOCK TEST (TABLE 2) Connect: A FUSED JUMPER At: CONTROL UNIT CONNECTOR (Connected) Jumper Correct For Between Result | Diagnosis 7 & Ground Doors | бее 1 lock e If the result is correct, repair/replace the switches and related wiring (see sche- matic). 1. Proceed to Table 3. A: CONTROL UNIT LOCK TEST (TABLE 3) Connect: FUSED JUMPERS At: CONTROL UNIT CONNECTOR (Disconnected) Jumper Correct For Between Result Diagnosis 183 Doors 384 lock See 1 e If the result is correct, replace the Central Locking Control Unit. 1. Check the wire from terminal 1 to splice and the wire from terminal 3 to splice for opens (see schematic). B: UNLOCK INHIBIT TEST Connect: A FUSED JUMPER At: CONTROL UNIT CONNECTOR (Connected) Jumper Correct For Between Result Diagnosis Doors 10 & Ground double See 1 lock e If the result is correct, check the wires from terminal 10 to ground for opens (see schematic). Replace the Unlock Inhibit Switch if the wires and connections are OK. 1. Check the wires from terminal 11 for opens (see schematic). Replace the Central Lock- ing Control Unit, if the wires and connec- tions are OK. C: CONTROL UNIT UNLOCK TEST Connect: A FUSED JUMPER At: CONTROL UNIT CONNECTOR (Connected) Jumper Correct For Between Result Diagnosis Doors 6 & Ground unlock See 1 e If the result is correct, repair/replace the switches and related wiring (see sche- matic). 1. Replace the Central Locking Control Unit. CIRCUIT DESCRIPTION The Central Locking System is controlled by the Central Locking Control Unit. This unit senses when a lock switch is moved by a key, and sends the appropriate signal to drive the Motors. The Central Locking Con- trol Unit controls the Door Locks, Gas Filler Lock and Trunk Lock. The unit also has an Inertia Switch which closes on impact greater than 5g. If in RUN or START the locks are then unlocked. Lock When the Key is inserted into a lock and turned clockwise, the Lock switch moves to LOCK and grounds terminal 7 of the Central Locking Control Unit. The unit then acti- vates the Lock Relay and applies voltage from Fuse 27 to the Lock Motor, which is grounded through the Central Locking Con- trol Unit terminal 2. The Lock Motor then pulls the lock down. The door locks also con- trol the Trunk Lock and Gas Filler Lock. CENTRAL LOCKING 5126A-3 Unlock When the key is turned counterclockwise, terminal 6 of the Central Locking Control Unit is grounded through the Lock Switch. The Central Locking Control Unit then acti- vates the Unlock Relay and applies voltage from Fuse 27, through terminal 2 to the Lock Motor. The motor is grounded through the Cental Locking Control Unit terminal 1. The polarity is reversed and the motor pushes the lock up. Unlock Inhibit When the key is inserted into the Driver's Lock and turned clockwise past the LOCK position, the Unlock Inhibit mechanism is engaged. This mechanically inserts a bar into the driver's lock and prevents unlocking through use of the Safety Catch Button. When in the Unlock Inhibit position, ground is applied to the Unlock Inhibit motors in the other lock units. The Central Locking Con- trol Unit is grounded at terminal 10 and then activates the Lock Relay. Voltage is applied to the Unlock Inhibit motors through termi- nal 1. They are now activated and engage the other Unlock Inhibit mechanisms. The direc- tion of the motors is reversed when the doors are unlocked (see Unlock). Trunk Lock The Trunk Lock operates in a manner similar to the Door Locks. 5133-0 POWER WINDOWS LH FRONT WINDOW ng 0 14 2 C405 1.5 VI 1.5 BK BU BK 1.5 GN/GY GROUND DISTRIBUTION HOT AT ALL TIMES FROM UNLOADER RELAY Kb y POWER Eo 2.5 WT/BK о $» 6302 (ACCESSORY 25GN/BU 25 eN/BU Y CONNECTOR) SUNROOF O $224 2.5 GN/BU Л и POWER WINDOW CIRCUIT BREAKER 25 AMP I DISTRIBUTION 1.5 GN/GY 2.5 GN/GY 15 GN/GY 1.5 GN/GY 1.5 GN/GY 3 LH REAR SAFETY WINDOW SWITCH CONSOLE SWITCH 8 1 2.5 BK/YL 2.5 BU/GN 2.5 GN/BU Y ay UN 2 qu £401 2.5 BK/YL 2.5 BU/GN 5 4 LH REAR WINDOW SWITCH 13 156N/BU 7 1.5GN/BU 1.5 6N/BU 7 0 C401 $402 C402 POWER WINDOWS 5133-1 1.5 GN/GY 1.5 GN/GY 3 | XT RH REAR WINDOW CONSOLE SWITCH GROUND 5 1.5 BR DISTRIBUTION 2.5 BK/YL 2.5 BU/GN | 2.5 VI/GY 2.5 BK/GY 2.5 BK/YL 2.5 BU/GN © $305 == 4 5 4 — 13 1457 2404 1.5 VI/GY 1.5 BK/G Y 7 186N/BU 3 C402 — 2.5 BR BU BK: " Ё 5133-2 POWER WINDOWS HOT IN RUN ONLY FROM UNLOADER RELAY K5 mm mon рОМЕВ DISTRIBUTION BOX 2.5 WT/BK 0 6302 CONNECTOR) 2,5 GN/BU $224 @в SUNROOF 2.5 GN/BU | POWER WINDOW CIRCUIT BREAKER 25 AMP 2.5 GN/GY C351 56 1.5 GN/GY 2.5 GN/GY 1.5 GN/GY a a ps si pall Вой а Вий a a pee ge pr uz sai 0 pr pa a a pr pee fe \ $322 \ DRIVER'S WINDOW CONSOLE SWITCH GROUND DISTRIBUTION 5 1.5 8R 1.5 BR 2.5 VI 2.5 BK | 13 46 пт 74 WC405 | 1.5 BR 1.58R 0 1.5 VI 1.5 BK $305 - e Ё RH FRONT WINDOW CONSOLE SWITCH 2.5 VI/GY 2.5 BK/GY BEE TTT 10 1.5 VI/GY 1.5 BK/GY RH FRONT WINDOW MOTOR 5413-0 SUNROOF HOT IN RUN ONLY FROM UNLOADER REL AY Kb POWER DISTRIBUTION BOX 2.5 WT/BK ' £302 (ACCESSORY CONNECTOR) 25 na 2.5 me POWER 5224 @ WINDOWS 2.5 GN/BU 2.5 GN/BU B= on SUNROOF + SWITCH 25GN (ALTERNATING LATCH TYPE) 15 BK 6100-0 BODY ELECTRICAL HOT IN ACCY, RUN OR START \ .75 BR/YL \ \ 1VI/YL 1 VI/YL 12 y 1202 4 LH ‚75 BR/YL HORN HORN BRUSH/ SLIP RING 5114 @ ив ини ну i GROUND DISTRIBUTION 1BR 2.5 BR HORN TER SWITCHES 4 BR DONE © nn | 2 f 18 2 Е lle Ё = 2.5 AD/YL 25 RD/YL POWER DISTRIBUTION BOX ra a са ад» FUSE e DETAILS 75 | 21 W ¢103 .5 RD/GN FLASHLIGHT GROUND DISTRIBUTION @ 6200 BODY ELECTRICAL 6100-1 HOT IN ACCY, RUN OR START 1 VI/GN FUSE $340 @ WR ER NE ‚5 VI/GN GROUND DISTRIBUTION 6100-2 BODY ELECTRICAL HOT AT ALL TIMES POWER DISTRIBUTION BOX 2.5 GN/BU 16 GY/RD LIGHT SWITCH 2.5 GN/BU $221 QGr= a DETAILS .75 GY/RD 8 REAR DEFOGGER SWITCH 6 3 7 .5 BR/WT TT (DASH LIGHTS) 103 75 BAWT À 17 6 2.5 BK 5 BR нана нано GROUND DISTRIBUTION 6131-0 IGNITION KEY WARNING/SEATBELT WARNING HOT AT ALL TIMES = POWER | DISTRIBUTION 180x FUSE ava val DETAILS .75 BR/GN .75 BR/GN .75 BR/GN | KEY SWITCH | SHOWN WITH 4 KEY REMOVED BK 1 .75 BR/WT .75 BR/RD C200 .75 GN/VI DRIVERS HOT IN START OR RUN + POWER DISTRIBUTION BOX .75 GN/WT 5 GNANT o FUSE —a a TAILS $212 =} ACTIVE CHECK wie i 8 .75 GNANT SEATBELT SWITCH -5 BR/YL OPEN WITH DRIVER'S SEATBELT BUCKLED I SEATBELT WARNING TIMER DOOR JAMB SWITCH CLOSED WITH “$ DOOR OPEN .75 BR 75 BR BRAKE «<Q WARNING SYSTEM 6160-0 WIPER/WASHER 75 VI/BK .75 BR/BK HOT IN ACCY, RUN OR START POWER DISTRIBUTION BOX .75 BR/BK .75 BK/BU Y .75 BK/RD .75 BR/BK 6201 (GROUND ON STEERING COLUMN) 6210-0 INSTRUMENT CLUSTER IGNITION POWER SWITCH DISTRIBUTION MULTIFUNCTION CLOCK, ON-BOARD COMPUTER HEADLIGHTS/FOG LIGHTS LIGHTS: TURN/HAZARD ns anes mal) POWER $213 @ DISTRIBUTION 5 GY/VI 5 VI 5 WT/VI 5 YL/BR 5 BU/RD 5 BU/BK 5 GN INSTRUMENT - CLUSTER cz 13 A C1 PRINTED CIRCUIT 14 À C1 (NOT USED) 13 JA C3 13 A C2 124 C1 2A _______1 16M aa | 02 | ——— Ye CE 10WE2 2 >» 5 т с 20 (NOT USED) 5BU/YLN .5BusvL [§ 5BR/RD — \ (NOT USED) 5 BU \ CRUISE INJECTION 5 BR/RD 5 BR CONTROL ELECTRONICS \ 5BR 5 ВВ \ ON-BOARD COMPUTER, CHARGING \ MULTIFUNCTION SYSTEM SPEEDOMETER CLOCK SENDER ROTATING DISC MAGNETICALLY OPENS AND CLOSES SWITCH =- 53200 INSTRUMENT CLUSTER 6210-1 NOT USED ha ii cd Mr 64 BY À ‚5 WT/BK .5 BK/BR ACTIVE 5 101 CHECK TROL con .5 BR 5 BR/GN OIL PRESSURE SWITCH OPENS AT ‚0.7 TO 2.1 PSI ли. @ 6200 FUSE DETAILS ci AR A TTT ag == 16 5 8R/VI 4 C101 5 BR/VI 4 an C191 58R 5 BR/VI COOLANT TEMPERATURE SENDER .5 BR 3 Wci91 .5 BR 20% C101 = .75 BR INSTRUMENT CLUSTER PRINTED CIRCUIT seen a sa aM 7777 sy 2 ay N .5BR/GY 5 BR/GN ON-BOARD COMPUTER ON-BDARD EU ONE COMPUTER $ SWITCH CLOSES WHEN TANK CONTAINS LESS THAN 1.5 GALLONS 6210-2 INSTRUMENT CLUSTER DIAGNOSTIC OR; : meme POWER 1 “+ DISTRIBUTION ЖАН BOX 75 WT/GN ON-BOARD 11 C101 COMPUTER ON-BOARD COMPUTER, MULTIFUNCTION CLOCK 5 WT/BU INSTRUMENT 5 RO/BK (NOT 2219 CLUSTER 5 RD/GN NOT USED USED) — (NOT USED) ‚5 GN/BK Spm 10m 1 Sa e 9,23 “| INTER LS | ‘REMAINDER ~~ | snow BELOW . - SPEEDOMETER INDICATOR ‚5 ВК E (ON-BOARD i =~ COMPUTER 9 ONLY) rm «ный = = 5 BR/RD 5 BK > "| COOLANT * | TEMPERATURE 58R -— J SENDER ON-BOARD й COMPUTER 6 TT MOTRONIC “ENGINE SPEED | CONTROL OUTPUT: ) UNIT — SOLIDSTATE. | um de o ma a al 5 BR INSTRUMENT CLUSTER 6210-3 HOT IN RUN CR START 1 RD/GN POWE DISTRIBUTION BOX == == > FUSE 5319 DETAILS 5 RD/GN (NOT USED) e 10 5 AD/BK ON-BOARD COMPUTER, MULTIFUNCTION CLOCK HOT IN START | POWER FROM IGNITION SWITCH PAGES STR 1240-0 AND 1240-1 — ON-BOARD COMPUTER FUSE On mn DETAILS (NOT USED) INSTRUMENT CLUSTER _&с1 PRINTED CIRCUIT .5 BK/GN .5 BK/YL (NOT USED) 1 e om ___ 2 63. ; „= y | E A BRAKE О САВОЕ | | - À | { 4 SERVICE, | | 1 INTERVAL | в § PRINTED. i + Circuit: но 3 i nme on som we | | Es À | + 4 1: |: ; Ш . Fo | 4 ww $ | й OHMS $ = ru Teas | еше КЛ i a me ca a i a 7 = 11 5 WT/BU4} .5 BR/RD 5 BK 5 YL/WT 9 8 101 == — TT о — ON-BOARD COMPUTER, MULTIFUNCTION CLOCK ‚5 ВК 5 WT/BK .5 BR 5BR 6200 6216-0 ACTIVE CHECK CONTROL ACTIVE CHECK CONTROL 1. When the Ignition Switch is initially placed in “Run,” the Active Check Control Arm Indicator flashes, and the Active Check Control Unit Brake Light LED and panel light illuminate for test purposes. Depressing the hrake pedal clears the display. PS . When the Ignition Switch is placed in “Run,” fault monitoring begins. To monitor the low heams, rear lights, or license lights, those circuits must be on. The brake lights are monitored only while the brake pedal is depressed. An exception to this is when all brake light circuits are open. A fault will be indicated with the Ignition Switch in Run. La . When a fault occurs, the alarm indicator flashes, the appropriate LED fault indi- cator lights, and the panel light goes on for five seconds. Depressing the test hutton will clear the alarm indicator, but the LED fault indicator remains on. + . To test the unit, depress the test button, The LED fault indicators and the panel lights should go on, HOT IN ACCY, RUN OR START POWER DISTRIBUTION 1.5 VI/GY 18 1.5 VI/GY TURN/ HAZARD 103 LIGHTS ACTIVE CHECK CONTROL UNIT 22 21 POWER 5 YL/BK 5 YL DISTRIBUTION 115 BOX PR 3 1 YL/WT 1 YL/BU HEADLIGHTS fa: GROUND | DISTRIBUTION e 200 ACTIVE CHECK CONTROL 6216-1 HOT AT ALL TIMES POWER DISTRIBUTION BOX 5 GY/BK 12, HOT IN ACCY, RUN OR START POWER DISTRIBUTION BOX 1 VI/GN FUSE @ == a ад) LIGHT BRAKE 1 $340 DETAILS po LE: boo i § Po (HEAD i ce oo eo 1 el e 5 GY/WT 1 GYANT LIGHT SWITCH ACTIVE CHECK 5209 DETAILS CONTROL UNIT 1 GY/YL 5209 Sr LIGHT SWITCH DETAILS 1 GY/YL LIGHT SWITCH <a 0 $326 .B 6Y/VI DETAILS ACTIVE CHECK CONTROL UNIT .75 GY/RD 1 GN/RD 5221 .5 GN/BK DETAILS 104 6103 HIGH 75 LEVEL GY/ STOP ВОЙ 524 LIGHT Lara — 0 ASSEMBLY LIGHTS 75 GY/R 1 GN/RD J5G Y/RD с! >" ser 1 GY/BU 1 GY/GN 15GY LIGHTS: TAIL LIGHTS: TAIL LIGHTS: LICENSE 1 GN/YL (11 GN/BU STOP LIGHTS = ; IS .75 BR | ov] 6216-2 ACTIVE CHECK CONTROL HOT AT ALL TIMES HOT AT ALL TIMES HOT INRUNORSTART om pu IGNITION SWITCH SAFETY SWITCH (IF EQUIPED WITH AIR 75 GN/WT vi Бур BAGS) 4 5 GN/WT FUSE TRO/GN 4 (NOT Junin SAS CONNECTOR o DETAILS | 2 Czap (NOT USED) $212 FUSE 2.5 VI — 5319 @ a a => um: t INSTRUMENT —— DETAILS 5231 @ : ACT CLUSTER 2.5 VI | SN EHEC PRINTED 8 CIRCUIT POWER 5AD REN ACTIVE DISTRIBUTION ‚5 GN/WT BOX 16 Y 20 18 17 y W 5 BU/BK 5 VI/GN 5 BR/RD ‚5 BU/VI 2 10 cion COOLANT WASHER FLUID TT TT — LEVEL LEVEL SWITCH .5 GN/YL .5 BU SWITCH OPEN WITH LOW 3 OPEN WITH | WASHER FLUID e ! . LOW COOLANT LEVEL LEVEL 1 BU/VI 1 BU/WT OIL LEVEL 5BR SENSOR .75 BR OIL LEVEL LOW: DYNAMIC SWITCH CLOSES, STATIC SWITCH OPENS. OIL LEVEL FULL: STATIC SWITCH CLOSES, DYNAMIC SWITCH OPENS. .75 BR s114 Qa una GROUND DISTRIBUTION 2 — .5 BR/OR $100 5701 @ ea wa r—ad| DISTRIBUTION 4 BA 1.5 BR/08 | HET a 610 — -5 BR/YL [7 077) SEATBELT WARNING TIMER 1-33 FOR OPERATION SEE SEATBELT WARNING BRAKE .75 BR WARNING SYSTEM .75 BR 200 6300-0 LIGHT SWITCH DETAILS HOT AT ALL TIMES POWER DISTRIBUTION BOX 8 .75 GY/GN 1 GY/YL 1 GY/YL 2 T 5GY/YL REAR LIGHTS CHECK RELAY PAGE 6320-0 1GY/YL ~ Ae co NTROL POWER 1 GY/YL ‚75 GY/YL (LIGHTS mr] PAGE 6300-1 C129 oom J 3 \ 3 \ J Nama’ zz LH FRONT LH FRONT TURN/PARK SIDE MARKER LIGHT LIGHT NZ PAGE 6314-0 wm fe one HAZARD TUE FLIGHT 5 75 GY/RD 5 er] 5 GY/RD == 1 GY/RD 9 2 C103 6 GY/RD (NOT USED) 756y/AD £302 (ACCESSORY CONNECTOR) 10 (aad REAR SWITCH DEFOGGER 5 GY/RD REAR LIGHTS .75 GY/RD CHECK RELAY PAGE 6300-1 PAGE 6300-0 SWITCH 25 GY/AD 5 GY/RD PAGE 6320.0 PAGE 100-2 5 GY/RD 5 GY/RD 75 GY/RD ] $215 5 £204 == (ACCESSORY 1 GYANT CONNECTOR) WITH sono me CHECK CONTROL UNIT PAGE 6314-0 ® 5103 75 В\/ wi C128 | \ No | me \ | 75 GY/AD f: > INSTRUMENT RH FRONT RH FRONT $345 CLUSTER TURN/PARK SIDE MARKER = 15 GY/AD PAGE 6200-1 LIGHT. LIGHT $345 \ м — ns — PAGE 6314.0 75 GY/RD == 75 GY/AD 75 GY/AD 1 ^^ с215 RADIO (NOT USED) рай RH REAR LH REAR © | | И REAR LIGHTS SIDE MARKER SIDEMARKER FADER DIGITAL EADER CHECK RELAY LIGHT LIGHT ¡CONTROL RADIO CONTROL PAGE 6320-0 PAGE 6320- PAGE 63200 PAGE 6500-0 PAGE 6500-0 — U ; y 0-0 PAGE 6500-2 PAGE 6320-0 PAGE 6500-0 LIGHT SWITCH DETAILS 6300-1 HOT AT ALL TIMES POWER DISTRIBUTION BOX 1 75 GY/AD 5 GY/AD 75 GY/RD REAR rr DEFOGGER .75 GY/RD 10 C103 D ON-BOARD 5 ‚5 GY/RD 75 GY/AD 5 GY/RD 8 5GY/RD COMPUTER, RO/ 23 $215 5 GY/RD 5 GY/AD =pra 8 gy 20 7 ? INSTRUMENT = £204 /R / ai A | PLIICTER —” 5GY/RD S LIGHT 8238 Ca a a SWITCH — | 5 N REAR DETAILS A/C IY ASHTRAY EN CONTROL / 110/WT!g — >] POWER CONDITIONING LIGHTS 5 BR/WT DEFOGGER T 75BR/BK 3 5 BR/BK 4 (NOT USED) c302 cio (ACCESSORY CONNECTOR) GROUND DISTRIBUTION 6312-0 HEADLIGHTS/FOG LIGHTS HOT IN RUN OR START HOT AT ALL TIMES = 3 POWER £€ POWER DISTRIBUTION “DISTRIBUTION BOX | | ] | | ) ] 1 “TO FUSES VANO ON FACING PAGE” Lia o a oa | 5 YL/BR COMBINATION 5 YL/GN SWITCH INSTRUMENT CLUSTER 3 FLASHER 7500 75 YL _ 5 YL/GN _ PRINTED CIRCUIT 6127 GROUND Ш 6201 DISTRIBUTION (STEERING COLUMN GROUND) 8 Y (202 — 5 BR GROUND — o +1 5306 75 BR DISTRIBUTION entr 1 A C103 48R 1.6 BR M 6200 @ 1200 A 518 @ 5+0 HEADLIGHTS/FOG LIGHTS 6312-1 ACTIVE CHECK CONTROL UNIT НЕ 21 ZE 5YL 5 YL/BK C115 POWER DISTRIBUTION BOX = Уж СНА \ \ | \ | GROUND TS BR \ | \ DISTRIBUTION \ \ \ \ \ ‚75 ВЯ \ | \ | \ \ \ \ \ a 20 \ 5 WT/VI {I 1wT/vI | Eve | - 1 YL/BU \ 1 WT/BU |) \ \ \ \ \ | \ \ \ я \ \ 1 INSTRUMENT B BA CLUSTER PRINTED CIRCUIT Lez | вв 1 BR GROUND 1 BR 1 BR т DISTRIBUTION PP 2.5 BR 6313-0 TURN/HAZARD LIGHTS HOT IN ACCY, RUN OR START HOT AT ALL TIMES 1.5 GN/VI 7 1.5 GN/VI al ii DISTRIBUTION FLASHER 1.5 GN/VI 1.5 GN/YL 1.5 VI/GY Ч 1.5 RD/WT 1.5 GN/YL 1.5 VI/GY ACTIVE 1.5 GN/YL CHECK CONTROL UNIT | | ind, | LE i 12 1 BU/RD 4 | 7 ‚5 GY/RD INDICATORS: TUAN 8 .5 BAWT LIGHTS: DASH TURN/HAZARD LIGHTS 6313-1 1.5 GN/YL 1 BU/RD 1 BU/BK 2 5 | Пл C202 1.5 BU/RD 1.5 BU/BK | 5 1.5 BU/BK | 5210 .5 BU/BK +, 1.5 BU/RD 1 BU/BK 1 BU/BK INSTRUMENT -5 BU/RD ? BU/AD LH REAR 1 BU/RD RH REAR CLUSTER LIGHT LIGHT PRINTED ASSEMBLY 2 3 3 9 6 ASSEMBLY 13 A C1 CIRCUIT LH FRONT RH FRONT TT TURN/PARK TURN/PARK LIGHT — weirs” LIGHT CIRCUIT TURN Jl PARK PARK J TURN | GROUND GROUND | DISTRIBUTION 1 BR DISTRIBUTION { 1.5 BR GROUND 2.5 BR -5 BR ln ини ни @ 5324 DISTRIBUTION == === CUE ® u all L 5 BR 1.5 BR 48R | 514 @ 6200 5300 @ S104 e 5200 6314-0 1GY/YL PARK/TAIL/FRONT MARKER LIGHTS т = —— ie — a eme МЕНЯ сн не не ны ны не тн = = не Us E мн A E E TE LD de Al DD DD DY VD HOT AT ALL TIMES J 1 GY/YL $102 1 6Y/YL 5 GY/YL Y A = 1 ‚75 GY/YL | ea E £129 GY/YL 1 GY/YL LH FRONT SIDE MARKER LIGHT 10 C129 GROUND DISTRIBUTION 7 CL 1GY/BU 5 LH REAR LIGHT ASSEMBLY 1.5 BR G10 GROUND DISTRIBUTION 1.5 BR 1 GY ANT .75 EY ANT REAR LIGHTS CHECK RELAY pe === .75 of 1 BR GY/WT S103 eg C128 1 GY ANT RH FRONT J SIDE MARKER LIGHT PARK RH FRONT TURN/PARK LIGHT TURN GROUND DISTRIBUTION 6320-0 REAR MARKER/LICENSE/TRUNK LIGHTS HOT AT ALL TIMES =" POWER DISTRIBUTION | Вох © | 1 6V/GN ‚75 GY/GN 7 9A C103 1 GYANT 75 GY/RD 5209 Gra ra Ea LIGHT SWITCH DETAILS LIGHT SWITCH 5221 Qr-a =n w=» ACTIVE CHECK DETAILS CONTROL UNIT 75 GY/RD 104 C103 75 GY/AD LIGHT SWITCH a do 26 ‚5 GY/VI .75 GY/RD .75 GY/RD @ REAR LIGHTS CHECK RELAY .75 GY/RD 15 GY/RD С 4 1 75 GY/BK LICENSE RH REAR LIGHTS SIDE MARKER LIGHT GROUND ‚75 BR DISTRIBUTION .75 BR ‚75 BR | .75 BR ‚75 ВВ 1.5 BR $324 © ad = = | HOT AT ALL TIMES | AT ALL TIMES POWER DISTRIBUTION BOX FUSE 5313 E = ай) DETAILS .75 RD/GN .75 1 CLOSED WITH TRUNK OPEN 6322-0 BACK UP LIGHTS HOT IN RUN OR START y DISTRIBUTION BOX 75 GN/WT a ‚MANUAL TRANSMISSION .75 GN/WT AUTOMATIC BACK UP TRANSMISSION LIGHT SWITCH RANGE SWITCH CLOSED IN REVERSE ‚75 BU/WT x af Y 2 y £301 75 BUANT s241 .75 BUT 4 75 BUNT BH BEAR LIGHT ASSEMBLY GROUND DISTRIBUTION 1.5 BR 1 1.5 BR o $324 1.5 BR @ 5300 6325-0 STOPLIGHTS HOT IN ACCY, RUN OR START FUSE DETAILS I 4 1 VI/GN N 5 VI/GN A 5 VI/WT CRUISE CONTROL 1 VI/GN | 1 BRAKE {SWITCH 1 CLOSED WITH BRAKE PEDAL DEPRESSED $ 5 GN/RD .5 GN/RD C302 (ACCESSORY CONNECTOR) ELECTRONIC CONTROL .75 GN/RD 1 GN/RD C208 TRANSMISSION CLUTCH SWITCH OPENS WHEN CLUTCH PEDAL IS DEPRESSED .5 GN/RD > C208 1 GN/BU 5 5 GN/RD GROUND 1.5 BR DISTRIBUTION [res Emmy, > CRUISE CONTROL 6330-0 INTERIOR LIGHTS HOT IN RUN ONLY FROM UNLOADER RELAY K7 HOT AT ALL TIMES POWER TZ POWER DISTRIBUTION DISTRIBUTION BOX BOX a 1.5 RD/BK 75 AD/BK FUSE ‚75 GN/BK $234 @ DETAILS 1.5 ВО/ ВК ET 7% 405 16 GN/WT 1.5 RD/BK 75 GN $501 del POWER 1 RD/BK (NOT USED) 5501 @ $309 - @ mmr MIRRORS esta 75 GN/WT 1.5 RD/BK 18 & 00 — C405 1.5 RD/8K CENTRAL LOCKING "> INTERIOR LIGHT TIMER CONTROL 5 BR/VI 75 BR/GN REAR 19 $2 C405 LH DOOR 75 BR/GN JAMB SWITCH J C503 CLOSED WITH DOOR OPEN 75 BR/GN y DRIVER'S DOOR { JAMB SWITCH { CLOSEO WITH | DOOR OPEN DRIVER'S EXTERIOR 000R HANDLE SWITCH CLOSED WHEN | DOOR HANDLE IS LIFTED GROUND $502 @ mm em wma | IBUTION 75 BR э А (405 75 BR 1.5 BR HOT AT ALL TIMES Г CE 4 DOOR ONLY 5BR/VI 4 DOOR | RH REAR DOOR JAMS SWITCH CLOSED WITH DOOR OPEN 6410-0 SYSTEM CHECK This procedure provides an overall check of the Heating and Air Conditioning System. Each of the steps can be performed without disassembly or the use of tools. Complete this procedure with the tem- perature outside the car above 60 degrees F (16 degrees C) and the engine warm and running at idle. HEATING AND AIR CONDITIONING SYSTEM CHECK TABLE SET: Temperature Control fully counterclockwise Upper and Lower Slide Levers to extreme left Center Slide Lever to extreme right Blower Speed Control at 0 (OFF) ACTION NORMAL RESULT Press Fresh/Recirculating Air Switch (ON). Release A/C button (OFF). Fresh/Recirculating pushbutton lights. Blower runs slowly. Rotate Blower Speed Control through steps 1 to 4 Blower speed increases at each step to max- imum speed at Step 4 Press Fresh/Recirculating Air Switch to release it (OFF) Fresh/Recirculating button is no longer lit. Out- side air is drawn into car. (The sound of Flap Door Motors may be heard repositioning flaps.) Rotate Temperature Contol at least 1/4 turn clockwise Air flow becomes warm Depress A/C button (ON) A/C button lights. A/C Compressor runs. Auxil- iary Cooling Fan runs Move Center Slide Lever to the extreme left A/C buttonis no longer lighted. A/C Compressor turns off. Auxiliary Cooling Fan turns off. Move Bottom Slide Lever to the center A/C button lights. A/C Compressor turns off. Auxiliary Cooling Fan runs. Press A/C button to release it (OFF) A/C button is no longer lighted. A/C Compressor turns off. Auxiliary Cooling Fan turns off. Set Blower Speed Control to 0 (OFF) Blower turns off * |faliof the steps can be completed as described, the Heating and Air Conditioning System is operating normally. A/C CONTROL PANEL FUSE 5230 Gr ra a DETAILS 5 um] CUT-OFF SWITCH — i Er mm me vrei MEE hm шит Em UN тн тн сте чт Чен == nr ara e a A A A E ны кн = == = nue Nid WET rn mm к = се === ттт = SWITCH 1S OPENED WHEN JROTARY TEMPERATURE CONTROL I” KNOB-IS ROTATED BY MORE THAN 20° FROM COLDEST POSITION. .5 BU +1 | SOLENOID | SHUTS WATER OFF TO HEATER CORE WHEN ENERGIZED. .5 BR GROUND 5228 mA a EE 2. DISTRIBUTION CIRCUIT OPERATION The Water Shut-Off Solenoid controls the flow of engine coolant through the heater core. When the solenoid is energized, coolant flow is shut off to allow maximum cooling from the air conditioning system. The Water Shut-Off Sole- noid is controlled by the Hot Water Cut-Off Switch, which is part of the A/C Control Panel TEMP Control. Battery voltage is applied through Fuse 20 to the Hot Water Cut-Off Switch when the Igni- tion Switch is in RUN. The Hot Water Cut-Off Switch is closed when the TEMP Control is rotated fully counterclockwise (coldest posi- tion), and opens when the control is rotated more than 20 degrees in a clockwise direction. When the switch is closed, battery voltage is applied through the A/C In-Line Fuse to the Water Shut-Off Solenoid. The solenoid is ener- gized and shuts off the coolant flow through the heater core. The Water Shut-Off Solenoid and A/C In-Line Diode are protected by the A/C In-Line Fuse. If any failures occur in the solenoid, the Fuse will isolate them to prevent the failures from affect- ing other parts of the heating and air condition- ing circuits. A/C TEMPERATURE CONTROL TROUBLESHOOTING HINTS e Try the following checks before doing the Sys- tem Diagnosis. 1. Check that Water Shut-Off Solenoid connec- tor is firmly seated. 2. Check the A/C In-Line Fuse. ® Go to Heating and Air Conditioning (64 10-0} System Check for a guide to normal operation. * Go to System Diagnosis for diagnostic tests. SYSTEM DIAGNOSIS * Do the following test if the Water Shut-Off Solenoid does not operate normally. WATER SHUT-OFF SOLENOID TEST (TABLE 1) 6411-1 (Continued from previous column) * Tf all voltages are correct, replace the Water Shut-Off Solenoid. 1. Check the BU wire and A/C In-Line Fuse for an open. If wire and Fuse are good, go to Table 2. 2. Check the BR wire for an open to ground. Check that connector C204 is properly mated. 3. Check BU wire for a wire-to-wire short to voltage. If wire is good, replace the A/C Control Panel TEMP Control. WATER SHUT-OFF SOLENOID TEST (TABLE 2) Measure: VOLTAGE At: WATER SHUT-OFF SOLENOID CONNECTOR (Disconnected) Conditions: * Ignition Switch: RUN e A/C Control Panel TEMP Control: FULLY COUNTERCLOCKWISE Measure: VOLTAGE At: HOT WATER CUT-OFF SWITCH CONNECTOR (Disconnected) Conditions: e [gnition Switch: RUN * Water Shut-Off Solenoid: CONNECTED Measure Correct For Diaanosis Between Voltage 9 GN/BR & Ground Battery See 1 GN/BR & BU Battery See 2 Measure Correct For Diagnosis Between Voltage 9 BU & Ground Battery See 1 BU & or BR Battery See 2 ® Rotate A/C Control Panel TEMP Control to Mid-Position BU & Ground | 0 Volts See 3 If both voltages are correct, replace the A/C Control Panel TEMP Control. 1. Check the GN/BR wire for an open back to Fuse 20. 2. Check the BU wire for an open. (Continued in next column) 6413-0 A/C BLOWER CONTROLS HOT IN RUN ONLY FROM UNLOADER RELAY K7 ло A A А Ч OR DISTRIBUTION 1.5 GN/BR 1.5 YL 1.5 YL $231 5 BR/WT 15 YE M2 BLOWER RESISTORS DASH LIGHTS B>—a веса a 7-2 72 Y $232 A T DASH LIGHTS e. s 5 BRWT 2 5 c103 5 BAAYT DASH LIGHTS J>==2 € a a 1-0 $307 15 BR/WT LIGHT .5 BR/BK 3 SWITCH Qu] ws DETAILS al 2 2.5 BR GROUND УЗ ВЕ GROUND DISTRIBUTION D>-=== EE E MES O $306 5225 $ mua ma um mE STRIBUTION 1.5 BR 2.5 BR 1 C103 1 C204 1.5 8R 2.5 BR G200 e 6200 | A/C BLOWER CONTROLS 6413-1 CIRCUIT OPERATION With the Ignition Switch in RUN, battery voltage is applied to the Control Switches and the Blower Speed Control through the GN/BR wires. If either the A/C Select Switch or the Fresh/Recirculating Air Switch are ON or the Blower Speed Control is in position 1, battery voltage is applied through the YL wire to the Blower Resistors and the Blower Motor. The Blower Motor is a variable speed motor which runs at a speed proportional to the volt- age applied to it. With all of the Blower Resistors in the circuit, the voltage applied to the motor is reduced so the motor runs at a low speed. As the Blower Speed Control is moved through positions 2 and 3, some of the resistors are bypassed, allowing more voltage to be applied to the Blower Motor, which then runs at a higher speed. When the Blower Speed Control is moved to position 4, battery voltage is applied directly to the Blower Motor, which then runs at maximum speed. The Blower Resistors dissipate heat because of the current flowing through them. They are cooled by the air flow from the blower. If there is insufficient air flow to cool the resistors, the safety switch will open, shutting the Blower Motor off until the resistors have cooled. TROUBLESHOOTING HINTS ¢ Try the following checks before doing the Sys- tem Diagnosis. 1. Check Fuse 20 by visual inspection. 2. If Blower will run in high only, check the Blower Resistors’ Safety Switch for an open. * Go to Heating and Air Conditioning (6410-0) System Check for a guide to normal operation. * Go to System Diagnosis for diagnostic tests. SYSTEM DIAGNOSIS * Do the tests listed for your symptom in the Symptom Table below. e Tests follow the Symptom Table. SYMPTOM TABLE A: CONTROL SWITCH VOLTAGE TEST Measure: VOLTAGE At: CONTROL SWITCHES CONNECTOR (Disconnected) Conditions: * Ignition Switch: RUN ¢ Blower Speed Control: OFF SYMPTOM DO TEST Blower Motor does not run in any speed B setting. Measure Correct For Between Voltage Diagnosis 1 ny, & 3 Battery See 2 & 4 7 roma & Battery See 1 7 Ly & 5 Battery See 2 & 4 7 “BR wn 6] Battery See 3 Blower runs only in HIGH (does not run in any other speed setting). Blower does not run A in some modes. If all voltages are correct, do Test B. Check the GN/BR wire for an open. Check the YL wire for an open. Check the BR/WT wire for an open. If voltage is not present between the GN/ BR wire and both the Y1. wires (terminals SC N m 3 and 5), do Test B. Blower does not run with A/C ON or in A Recirculating mode. A/C Select Switch or Fresh/Recirculating A Air Switch does not light. 6413-2 A/C BLOWER CONTROLS B: BLOWER SPEED CONTROL TEST Measure: VOLTAGE AT: BLOWER SPEED CONTROL CONNECTOR (Disconnected) Conditions: * Ignition Switch: RUN * A/C Select Switch: ON (Depressed) * Fresh/Recirculating Air Switch: FRESH (Not Depressed) Measure Correct For Dia . Between Voltage o gnosis 4 (GN/BR) & Ground Battery See 1 7 (YL) € Ground Battery See 2 * A/C Select Switch: OFF (Not Depressed) 7(YL) & Ground 0 Volts See 3 4 (GN/BR) € 7 See 4, 8, 9, & (YL) Battery 10 4 (GN/BR) & 1 See 5, 8, 9, & (BK) Battery 10 4 (GN/BR) & 2 See 6, 8, 9, & (GN) Battery 10 4 (GN/BR) & 3 | (BU) Battery See 7 & 10 If all voltages are correct, replace the Blower Motor. 1. Check the GN/BR wire for an open. 2. Check the YL wire for an open between Blower Speed Control and splice 5231. 3. Check the YL wire for a wire to wire short to voltage. 4, Check the YL wire for an open between splice S231 and the Blower Resistors. (Continued from previous column) 5. Check the BK wire for an open. 6. Check the GN wire for an open. 7. Check the BU wire fr an open. 8 . If voltage is not present at the YL wire, but is present at the GN wire or BK wire, replace the Blower Resistors. 9. If voltage is not present at the YL, BK or GN wires, check for an open Blower Resistors’ Safety Switch. 10. If voltage is not present at the YL, BK, GN and BU wires, do Test C. C: BLOWER MOTOR TEST Measure: VOLTAGE At: BLOWER MOTOR CONNECTOR (Disconnected) Conditions: ¢ Ignition Switch: RUN * A/C Select Switch: ON * Blower Speed Control: HIGH Measure Correct For Di Between Voltage or -tagnosis BU £ Ground Battery See 1 BU & BR Battery See 2 * If both voltages are correct, replace the Blower Motor. 1. Check the BU wire for an open. If wire is good, recheck Test B. 2. Check the BR wire to ground G200 for an open. (Continued in next column) 6421-0 A/C AIRDELIVERY CONTROL Sane There .5 GN/BR RECIRCULATING AR оо RECIRCULATING AIR FRESH/RECIRCULATING AIR FLAP DOORS PLENUM ОР RECIRCULATING AIR RELAY à LH FRESH/ RECIRCULATING AIR RELAY meme) FRESH/RECIRCULATING AIR FLAP DOOR MOTORS A/C AIR DELIVERY CONTROL 6421-1 CIRCUIT OPERATION TROUBLESHOOTING HINTS (Continued from previous column) When the Ignition Switch is in RUN, battery * Try the following checks before doing the Sys- YL and WT | Battery | See 3 voltage is applied to terminal 7 of the Control Switches, the normally open contacts of the LH Fresh/Recirculating Air Relay, and the nor- mally closed contacts of the RH Fresh/Recir- culating Air Relay. If the Fresh/Recirculating Air Switch is not depressed (open), battery volt- age is applied through the normally closed con- tacts of the RH Fresh/Recirculating Air Relay to both Fresh/Recirculating Air Flap Door Motors and then to ground through the nor- mally closed contacts of the LH Fresh/Recir- culating Air Relay. Both motors operate and move the Fresh/Recirculating Air Flap Doors to position A, allowing fresh air to enter the blower. When the Fresh/Recirculating Air Switch is depressed (closed), battery voltage is applied through the switch to both the LH and RH Fresh/Recirculating Air Relay coils. Both relays are energized. Battery voltage is then applied through the closed contacts of the LH Fresh/Recirculating Air Relay to the Flap Door Motors, and to ground through the closed con- tacts of the RH Fresh/Recirculating Air Relay. Since the voltage is now applied to the Flap Door Motors in the opposite direction, the motors reverse direction and move the Fresh/ Recirculating Air Flap Doors to position B, allowing only recirculating air to enter the blower. Both of the Air Flap Door Motors remain energized continuously. When the doors reach the end of their travel, the motors stall and hold the doors in position. tem Diagnosis. 1. Check that LH and RH Fresh/Recirculating Air Relays are firmly seated. 2. Check that LH and RH Fresh/Recirculating Air Relay pigtail connectors are properly mated. * Go to Heating and Air Conditioning (6410A-0) System Check for a guide to normal operation. * Go to System Diagnosis for diagnostic tests. SYSTEM DIAGNOSIS * Do the tests below if the Fresh/Recirculating Air Flap Doors do not operate. A: FRESH/RECIRCULATING AIR FLAP DOOR MOTOR VOLTAGE TEST е [If all voltages are correct, replace the inoperative motor. 1. Check the WT wire for an open. If wire is good, do Test B for RH Air Relay. 2. Check the YL wire for an open. If wire is good, do Test B for LH Air Relay. 3. Do Test B for both Air Relays. B: FRESH/RECIRCULATING AIR RELAY VOLTAGE TEST Measure: VOLTAGE At: FRESH/RECIRCULATING AIR FLAP DOOR MOTOR PIGTAIL CONNECTORS (Disconnected) Conditions: ¢ Ignition Switch: RUN * Fresh/Recirculating Air Switch: RELEASED (FRESH) Measure: VOLTAGE At: FRESH/RECIRCULATING AIR RELAY CONNECTOR (Disconnected) Conditions: e Ignition Switch: RUN * Fresh/Recirculating Air Switch: DEPRESSED (RECIRCULATING) * Fresh/Recirculating Air Flap Door Motor Connectors: CONNECTED Measure Correct For Diagnosis Between Voltage 9 WT and Ground Battery See 1 WT and YL Battery See 2 e Fresh/Recirculating Air Switch: DEPRESSED (RECIRCULATING) YL and Ground Battery See 3 (Continued in next column} Measure Correct For Diagnosis Between Voltage TONER | wiry | se PO and Battery See 2 E Battery See 3 Pa [B and Battery See 3 (Continued on next page) 6421-2 (Continued from previous page) If all voltages are correct, replace the sus- pect Fresh/Recirculating Air Relay. Check the GN/BR wire for an open. Check the GN wire back to the Control Switches for an open. If wire is good, do Test C. Check the BR wire for an open. C: CONTROL SWITCHES VOLTAGE TEST Measure: VOLTAGE At: CONTROL SWITCHES CONNECTOR (Disconnected) Condition: ® Ignition Switch: RUN Measure Correct For Diaanosis Between Voltage 9 7 (GN/BR) é Ground Battery See 1 7(GN/BR) & 8 (GN) Battery See 2 If both voltages are correct, replace the Control Switches. . Check the GN/BR wire for an open. If wire is good, check that connector C204 is properly mated. Check the GN wire for an open between the Control Switches and the LH and RH Fresh/Recirculating Air Relays. A/C AIR DELIVERY CONTROL HOT IN RUN ONLY FROM UNLOADER RELAY K7 1 BK/VI 1 BK/Vi 1 BK/VI AUXILARY | o FAN es N a wm EVAPORATOR | TEMPERATURE } REGULATOR EVAPORATOR TEMPERATURE SENSOR GROUND DISTRIBUTION 2.5 BR | MoTRONIC У PUY CONTROL UNIT : 1 BR O I — mu с Ё 2.5 BR ie Ё 3 EVAPORATOR TEMPERATURE REGULATOR ‚5 BK/YL = ле —]_Ñ =— сыт не ка UN = ный НА ке NN ен e ve mins co 1.5 BK/WT HIGH PRESSURE CUT-OUT SWITCH OPENS ABOVE 385 PSI (26.5 BAR) ELOSES BELOW 307 PSI (21.2 BAR) .75 BK/YL 7 LOW PRESSURE (CUT-OUT SWITCH J OPENS WITH LOSS “1.1 OF REFRIGERANT .75 BK/RD 1.5 BK/RD 1.6 BK/RD A/C COMPRESSOR CONTROLS 6452-1 con MOTRONIC | CONTROL UNIT 3 c110 A a ^ Ale COMPRESSOR COMPRESSOR 6452-2 CIRCUIT OPERATION When the Ignition Switch isin RUN, battery voltage is applied through Fuse 20 to the Com- pressor Enable Switch. This switch is located in the A/C Control Panel and is closed when either the center or lower slide levers are moved about Ys of the distance away from the left position, This ensures that the A/C Compressor does not run unless there is enough air flow to prevent freezing of the evaporator. When the A/C Select Switch is pressed and the Compressor Enable Switch is closed, volt- age is applied to terminal 3 of the Evaporator Temperature Regulator. The Evaporator Tem- paerature Regulator applies voltage from ter- minal 5 to the Compressor Clutch through the High Pressure Cut-Out Switch, the Low Pres- sure Cut-Out Switch, and the Temperature Switch (M3 engine). The High Pressure Cut-Out Switch opens if refrigerant pressure rises to a value which is too high for normal operation. The Evaporator Temperature Regulator also monitors the cur- rent through the High Pressure Cut-Out Switch. If terminal 2 of the Evaporator Tem- perature Regulator does not receive voltage when the clutch is engaged, the Evaporator Temperature Regulator will remove ground from the relay. The relay’s contacts will open, removing battery voltage to the Compressor Clutch. The Compressor Clutch will disengage. The Evaporator Temperature Regulator will again provide ground for the relay (after a short time delay) and the Compressor Clutch will turn on again. This on-off cycling of the Compressor Clutch will continue if termianl 2 does not receive an input. COMPRESSOR CONTROLS The Temperature Switch (M3 Engine) opens to remove the compressor load from the engine if the engine coolant temperature rises above 226°F (108°C). The Evaporator Temperature Sensor signals the Evaporator Temperature Regulator to de-energize the Compressor Clutch when evaporator temperature is low enough for freezing to result. Clutch Diode Whenever the Compressor Clutch is de-ener- gized, the collapsing magnetic field induces a voltage in the winding. The Clutch Diode pro- vides a path for the resulting current. TROUBLESHOOTING HINTS Try the following checks before doing the Sys- tem Diagnosis. 1. Check Fuse 20 by visual inspection. 2. Check that Compressor Clutch connector is firmly seated. * Go to Heating and Air Conditioning (6410-0) System Check for a guide to normal operation. * Go to System Diagnosis for diagnostic tests. SYSTEM DIAGNOSIS e Do the tests listed for your symptom in the Symptom Table below. e Tests follow the Symptom Table. SYMPTOM TABLE Compressor Clutch does not engage À Engine idle speed is not high enough when Compressor D Clutch engages (325 engine only) Compressor clutch cycles on and off F A: A/C ISOLATION TEST (TABLE 1) Measure: VOLTAGE At: HIGH PRESSURE CUT-OUT SWITCH HARNESS CONNECTOR (Disconnected) Conditions: e [gnition Switch: RUN (Engine need not be running) e A/C Selector Switch: Depressed (ON) Measure Correct For Diagnosis Between Voltage 9 BLK/WHT & Ground Battery See l e If voltage is correct, go to Test B. 1. Goto Test C. B: COMPRESSOR CLUTCH VOLTAGE TEST Measure: VOLTAGE At: COMPRESSOR CLUTCH HARNESS CONNECTOR (Disconnected) Conditions: ¢ Ignition Switch: RUN (Engine need not be running) e A/C Control Panel: A/C ON * Temperature outside car: Above 60°F (16%) C: EVAPORATOR TEMPERATURE REGULATOR VOLTAGE AND RESISTANCE TEST (TABLE 1) COMPRESSOR CONTROLS 6452-3 C: EVAPORATOR TEMPERATURE REGULATOR VOLTAGE AND RESISTANCE TEST (TABLE 2) Measure: VOLTAGE At: EVAPORATOR TEMPERATURE REGULATOR CONNECTOR (Disconnected) Conditions: * Ignition Switch: RUN * A/C Selector Switch: ON Measure Correct Between Voltage For Diagnosis Measure: RESISTANCE At: EVAPORATOR TEMPERATURE REGULATOR CONNECTOR (Disconnected) Conditions: * Ignition Switch: OFF * Negative Battery Terminal: BK or GY/WT wire & Ground (See Schematic) Battery See 1 * If the voltage is correct but Compressor Clutch does not engage, replace the Com- pressor Clutch. 1. Check for an open Low Pressure Cut-Out Switch, High Pressure Cut-Out Switch, A/C Temperature Switch, or associated wiring (see schematic). If High Pressure Cut-Out Switch is open, replace it. If Low Pressure Cut-Out Switch is open, check refrigerant pressure to be sure it is normal before replacing switch. Replace the A/C Temperature Switch if it is open and engine coolant temperature is below 226 °F (108 °C). Measure Correct For Diagnosis Between Voltage 3 & Ground Battery See 1 3&4 Battery See 2 3&6 Battery See 3 e A/C Selector Switch: OFF 3 & Ground | 0 Volts See 4 e If all voltages are correct, go to Table 2. 1. Check the BK/VI wire for an open (see schematic). If wire is good, do Test E. 2. Check the BR wire from terminal 4 for an open (see schematic). 3. Check BR wire for an open. 4. Check the BK/VI wire for a wire-to-wire short to voltage. If wire is good, replace the A/C Selector Switch. DISCONNECTED Measure Correct For Diaanosis Between Resistance 9 Approxi- 2 & Ground | mately 3 to 4 See 1 ohms Approxi- mately 3.5K 1 & Ground to 4.5K ohms See 2 at 70°F (21°C) 5&2 Less than 0.5 See 3 ohms e If all resistances are correct but Com- pressor Clutch does not operate normally, replace the Evaporator Temperature Reg- ulator. 1. Check the VI wire for an open between the Evaporator Temperature Regulator ter- minal 2 and High Pressure Cut-Out Switch (see schematic). 2. Check the BK/WT wire for an open or a short to ground (see schematic). Check the BR wire from terminal 6 to splice S229 for an open (see schematic). If wires are good, replace the Evaporator Tem- perature Sensor. (Continued on next page) 6452-4 (Continued from previous page) sure Cut-Out Switch. 3. Check BK/YL wire at terminal 5 for an open between terminal 5 and High Pres- D: IDLE SPEED CONTROL VOLTAGE TEST Measure: VOLTAGE At: MOTRONIC CONTROL UNIT CONNECTOR (Connected — Universal Adapter) Conditions: e Ignition Switch: RUN * A/C Control Panel: A/C ON e Temperature Outside Car: Above 60 degrees F (16 degrees C) Measure Correct For Diagnosis Between Voltage gnos 40 (BK/GY) & Ground Battery See 1 41 (VI/GY) £ Ground Battery See 2 * Ifthevoltageis correct, repair/replace the Motronic Control Unit. 1. Check for an open in the BK/GY and BK/ RD wires. 2. Check for an open in the VI/GY and BK/ V1 wires. COMPRESSOR CONTROLS E: A/C SELECT SWITCH VOLTAGE TEST Measure: VOLTAGE At: CONTROL SWITCHES CONNECTOR (Connected) Conditions: * Ignition Switch: RUN e A/C Control Panel: A/C ON * Temperature Outside Car: Above 60 degrees F (16 degrees C) Measure Correct For Diaanosis Between Voltage 9 4 (WT) & Ground Battery See 1 2 (BK/VI) & Ground Battery See 2 e Ifboth voltages are correct, check connec- tions at Evaporator Temperature Reg- ulator. 1. Check that the Compressor Enable Switch is closed. If the Compressor Enable Switch is open, replace the A/C Control Panel. If the Compressor Enable Switch is closed, check for an open in the WT and GN/BR wires. 2. Replace the A/C Select Switch. F: COMPRESSOR CYCLING TEST Check High Pressure Cut-Out Switch. Check BK wire to terminal 2 of Evaporator Tem- perature Regulator for an open or short. Repair/ replace as necessary. 6454-0 AUXILIARY FAN HOT IN RUN ONLY FROM UNLOADER RELAY K7 3 POWER 1 DISTRIBUTION BOX 4 GN/BRi 7 2.5 GN/BR p FUSE 75 GN/BK sz DETAILS | C204 13230 1 DUAL TEMPERATURE | SWITCH 1WT a | CONTROL SWITCHES .75 BK/BR a A/C COMPRESSOR 1 BK/VI CONTROLS 1 BK/VI 1 BK/VI I EVAPORATOR : TEMPERATURE 4 BK/BU Ш RD _ BK TEneRAaTO ells RD AUXILIARY FAN ci E 0 AUXILIARY [ NORMAL SPEED - FAN | BLOWER RESISTOR SOHMS 75 BR | |e = = 6500-0 RADIO/ANTENNA HOT IN ACCY, RUN OR START ANTENNA 75 VI/WT 75 VI/GY \ \ \ \ \ NE "1 POWER DISTRIBUTION Box £302 (ACCESSORY CONNECTOR) V POWER ANTENNA RD 5 BR/BK .5 BR/BK $400 @ 1 | £302 (ACCESSORY CONNECTOR) .5 BR/BK Y TO AMPLIFIER, ля TERMINAL 13, PAGE 6500-1 2 €219 2.5 RD/YL HOT ATALL TIMES HOT AT ALL TIMES .75 RD/GN 5 GY/RD POWER DISTRIBUTION BOX FUSE 5319 Q == ==> DETAILS LIGHT SWITCH DETAILS 5 om o (ACCESSORY CONNECTOR) | a .75 GY/RD rr — 5 GY/RD — 2 — — — Aa YL WT DIGITAL RADIO 2 cfs mw EL ns en ete ee Vent Br mesa 1 a ee TT те RADIO/ANTENNA 6500-1 20 e ul = - — — y Ня «< — o I DISTRIBUTIO BOX .75 GNANT SPEAKER AMPLIFIER 75 GY/GN x = E e Ley = FROM C233 LEFT REAR ON FACING PAGE 1.5 AD/BK FUSE C404 C406 .75 BK/BR т 21 75 GN/Y .75 GN/YL .75 RD/BK (ACCESSORY CONNECTOR) SWT ON-BOARD ‚75 BK/VI C302 1.5 RD/BK | | H à 1.5 RD/BK 1.5 RD/BK @ G106 1.5 BR 6500-2 RADIO/POWER ANTENNA HOT IN ACCY, RUN OR START DISTRIBUTION BOX HOT AT ALL TIMES ANTENNA V POWER ANTENNA LIGHT SWITCH DETAILS 75 VI/WT 25RD/YL .75 GY/RD 75 RD/GN wa 1 Vv X W302 (ACCESSORY Zr c302 CONNECTOR) 2.5 RD \ AD 25 GY/RD 75 RD/GN C219 \ 75 VI/GY @ 5145 6302 75 GY/RD 5 GY/AD — \ ANTENNA WT = | * MOUNTED LEAD 1 2 24 C215 onsac NOTE PR L215 _ LIGHT INPUT OF RADIO 1 = C219 TO BOTTOM (ое USED) YL 9 216 1WT OF PAGE FROM 5345 TOP OF PAGE YL YL = x— = = с = O q = — —— ee i = (== p— — re A SE le ie ME 15 BU/BR 75 YL/BR - . 175 YL/ ‘ .75 YL/BR RD 4 .75 BU/BR e - $313 € === LH FRONT SPEAKER e 5403 RH FRONT SPEAKER .75 YL/BR .75 BU/BR 15 ‚75 15 |. 5 BU/BK 3 BU/BK YL/BK 1 YL/BK 2 75 BU/BR c403 LH REAR SPEAKER .5 BR £403 TO S400 RIGHT BOTTOM OF PAGE RH REAR SPEAKER HOT AT ALL TIMES FUSE DETAILS {ACCESSORY CONNECTOR} FROM FADER CONTROL BOTTOM 1 BR OF PAGE .5 BR C302 {ACCESSORY CONNECTOR) 18R ен 6500A-0 RADIO/ANTENNA CIRCUIT OPERATION With the Ignition Switch in ACCY, RUN or START, Fuse 12 provides voltage to turn on the three components in the system. When the Radio Switch is on, voltage is applied to the Radio, the Power Antenna Raise/Lower Input, and the Amplifier. This voltage is used to con- trol the individual unit's main power supply. When the Raise/Lower Input of the Power Antenna receives voltage, power is supplied from Fuse 28 to run the motor and raise the Antenna. When voltage is no longer present at the Raise/Lower Input, the Antennais lowered. Fuse 21 constantly supplies voltage to the Memory Power Input of the Radio. This allows the Radio to maintain the present settings while it is turned off. The Amplifier receives constant power at ter- minal 11 from Fuse 27. When the Radio is on, voltage is applied to terminal 13 to enable the Amplifier. The actual Radio signal originates at the Antenna. It is supplied to the Radio, processed, and output from the Left Channel and Right Channel Outputs to the Fader Control. The Fader Control alters the front to rear volume by decreasing the resistance to the desired higher volume outputs. The signal is then input to the Left Front, Left Rear, Right Front, and Right Rear Inputs to the Amplifier. After amplifica- tion, the signal is output to the corresponding speakers. TROUBLESHOOTING HINTS * Try the following checks before doing the Sys- tem Check. 1. Check power input to the Radio by observ- ing if Instrument Cluster Indicators light. 2. Check power input to Antenna by observ- ing the Cigar Lighter. 3. Check memory power to Radio by checking operation of the Glove Box Light. 4. Check power input to the Amplifier. If Fader Control has no effect, but sound is heard from all speakers, replace the Fader Control. 6. Check that the Antenna is properly con- nected. 7. Before troubleshooting a suspect Speaker, check all connections to that Speaker. 8. If display shows “CODE” and Radio will not operate, the individual Anti-Theft Code must be entered. Refer to “Anti-Theft” instruction booklet. 9. Check Radio Fuse located on back of Radio. 10. Check Amplifier Fuse located on back of Amplifier. = * Go to System Check for a guide to normal operation. * Go to System Diagnosis for diagnostic tests. SYSTEM CHECK * Use the System Check Table as a guide to normal operation. e Refer to System Diagnosis for a list of symp- toms and diagnostic steps. SYSTEM CHECK TABLE ACTION NORMAL RESULT With Ignition Antenna extends. Switch in RUN, turn | Digital display Radio ON. lights. Sound is emitted from all Speakers. Sound volume varies from front to rear. Operate Fader Control. * Refer to System Diagnosis when a result is not normal. SYSTEM DIAGNOSIS e Do the tests listed for your symptom in the Symptom Table below. e Tests follow the Symptom Table. SYMPTOM TABLE SYMPTOM FOR DIAGNOSIS Radio does not work | Do Test A (no display, no sound). Digital display Do Test B lights, but there is no sound. LH Speakers or RH | Do Test C Speakers do not operate. (Continued on next page) (Continued from previous page) Antenna does not Check ground wire extend or retract. for an open. Make sure ground G302 is clean and tight. OK, replace Power B: AMPLIFIER POWER TEST RADIO/ANTENNA 6500A-1 C: FADER SIGNAL TEST (TABLE 1) Check wire to Power Antenna for opens. If Measure: VOLTAGE At: AMPLIFIER CONNECTOR (Disconnected) Conditions: ¢ Ignition Switch: RUN Measure: VOLTAGE At: FADER CONTROL CONNECTOR (Disconnected) Antenna. An individual Do Test D Speaker does not operate. Excessive noise Do Test comes from all Speakers. A: RADIO POWER TEST * Radio: ON Measure Correct For Diagnosis Between Voltage 11 & Ground Battery See 1 11 & 18 Battery See 2 13 & Ground Battery See 3 11 & 10 Battery See 4 Measure: VOLTAGE At: RADIO CONNECTOR C216 (Disconnected) or CONNECTOR C215 (Disconnected) Condition: * Ignition Switch: RUN * If all voltages are correct, go to Test C. 1. Check power supply wire for an open. 2. Check Amplifier ground to Amplifier for an open to ground. Make sure ground G200 is clean and tight. 3. Check Amplifier “Radio On” wire for an open. 4. Check wire from terminal 10 for an open to ground. Make sure ground G302 is clean and tight. Conditions: * Ignition Switch: RUN Radio: ON Measure Correct For Di . Between Voltage or “agnosis Approxi- 3 & Ground mately 6 Volts See 1 Approxi- 6 & Ground mately 6 Volts See 2 Measure Correct For Diagnosis Between Voltage Jae Battery See 1 у e. Battery See 2 ed Battery See 3 e If all voltages are correct, check wire from connector C215 to Radio for an open. If wire is OK, remove Radio for service. 1. Check power input wire for an open 2. Check ground wire for an open to ground. Make sure ground G200 is clean and tight. 3. Check memory power supply wire for an open. If both voltages are correct, check for AC voltage at Radio outputs with Radio tuned to a strong signal. If AC voltage is present, go to Table 2. Remove Radio for service if AC voltage is not present. . Check wire from Left Channel on Radio for an open. If wire is good, remove Radio for service. Check wire from Right Channel on Radio for an open. If wire is good, remove Radio for service. (Continued on next page) 6500A-2 RADIO/ANTENNA (Continued from previous page) C: FADER SIGNAL TEST (TABLE 2) D: SUSPECT SPEAKER TEST Measure: VOLTAGE At: AMPLIFIER CONNECTOR (Disconnected) Connect: OHMMETER At: SUSPECT SPEAKER (Disconnected) Condition: * Ohmmeter set on Rx 1 scale or Diode Check Scale Action Correct Result | For Diagnosis Connect Ohmmeter across Sp caker See 1 Speaker POP Terminals Conditions: e Ignition Switch: RUN * Radio: ON Measure Correct For Diaanosis Between Voltage 9 Approxi- 14 & Ground mately 6 Volts See 1 Approxi- 15 & Ground mately 6 Volts See 2 Approxi- 19 & Ground mately 6 Volts See 3 Approxi- 20 & Ground mately 6 Volts See 4 ® If the result is correct, check wires to the Amplifier for opens or shorts. If wires are OK, check the related wire between Fader and Amplifier. 1. Replace the suspect Speaker. If all voltages are correct but sound was not present, remove Amplifier for service. . Check between pin 7 (Fader) to pin 14 (Amplifier) for an open in the wiring. If wire is OK, replace Fader Control. Check between pin 3 (Fader) to pin 15 (Amplifier) for an open in the wiring. If wire is OK, replace Fader Control. . Check between pin 6 (Fader) to pin 19 (Amplifier) for an open in the wiring. If wire is OK, replace Fader Control. . Check between pin 2 (Fader) to pin 20 (Amplifier) for an open in the wiring. If wire is OK, replace Fader Control. E: NOISE DIAGNOSIS With Radio on and noise present, unplug the Antenna at the back of the Radio. * If noise is no longer present, it was being picked up by the Antenna. Perform Antenna Noise Test. * If noise persists, it is coming in the Radio wiring. Refer to the following Noise Symp- tom Table. ANTENNA NOISE TEST Measure: RESISTANCE At: ANTENNA Measure Correct For Diagnosis Between Resistance 9 Antenna Plug Less than 3 Base & Ohms See 1 Ground Antenna Plug Greater than 1 ip & Megaohm See 2 Antenna Plug oo. B (open circuit) ase If both resistances are correct, check the hood ground strap. If OK, substitute dif- ferent Antenna at Radio. If good, replace Antenna. If noise is still present, refer to Noise Symptom Table. Check ground contact at Antenna base. If necessary, install a braided ground strap from the Antenna Base to Chassis ground. Check for an open in the Antenna Cable. Check for a short to ground at the Antenna or Antenna cable. NOISE SYMPTOM TABLE RADIO/ANTENNA 6500A-3 SYMPTOM POSSIBLE CAUSE REPAIR ACTION Harsh popping or crackling noise present when ignition on-changes with engine rpm. Ignition Noise Check for proper distributor cap shielding. Check shielding ground strap. If not present, install. Check for defective spark plug or spark plug wire. Reroute spark plug wires laying against any- thing that could be transmitting noise to the Radio (wiring or sensor leads traveling into the passenger compartment). Check engine/firewall ground strap and engine hood/body ground strap. Check if engine hood is closing properly. Connect dedicated ground strap to Radio. Replace distributor cap and rotor. High whine or howling that changes with engine rpm. Alternator noise Connect dedicated ground strap to Radio. Run a direct wire from Battery to Alternator. AM only is weak and noisy. AM alignment Remove Radio for service. FM only is weak and noisy. FM alignment Remove Radio for service. 6571-0 CRUISE CONTROL HOT IN ACCY RUN OR START POWER DISTRIBUTION 9 23 24 26 5 GY/RO Y .5 GN/YL 4 о 5 RO .5 YL .5 BR HOT IN RUN OR START 1 | DISTRIBUTION ! BOX | PRINTED с CIRCUIT 73 AUTOMATIC TRANSMISSION RANGE SWITCH INJECTION ELECTRONICS 3 5BU/BR 5 GN/BK 1 START FOR MANUAL “I RELAY TRANSMISSION, C143 IS TAPED TO т C209 CRUISE CONTROL HARNESS z| CRUISE CONTROL ACTUATOR o TO THROTTLE 5 sf VALVE 142 cop © oan 5 GN/RD 1 C142 pe LIGHTS 3223 C209 вв 6581-0 MULTIFUNCTION CLOCK HOT AT ALL TIMES HOT IN ACCY, RUN OR START HOT AT ALL TIMES POWER RIBUTION DISTRIBUTION 1 RD/GN ; FUSE 5 VI S8RAX $319 @ur7za wm д) DETAILS ; 15 GY/RD та вой Рой ой @ $5221 15 GY/RD 5 RD/GN LIGHT SWITCH DETAILS 10 2» C103 15 GY/RD INSTRUMENT 11-1 — Y $215 CLUSTER (NOT USED) 5 GY/RD PRINTED 2 ct 10 3 PR ee 00 ez CIACUIT 5 ADT 13 .56Y/VI c3 20 5 GY | L 5 BR/WT ) | o 5 BR/AD 1 | 1 20 Mei .5 BR 6200 MULTIFUNCTION CLOCK 6581-1 5 RDWT 5225 5 RDAWT 5 GY/VI MULTIFUNCTION CLOCK 5 GY/RD Cl il il sail ii Pr \ 5 BR/WT | \ 5 BR/RD 6581-2 ON-BOARD COMPUTER HOT IN RUN OR START ETT POWER BOX 75 GN/WT O «=== = од» FUSE 5212 DETAILS 5 GN/WT 6 {NOT USED) ‚5 GN/BK ‚5 GY/VI 5 BR/RD 5YL (NOT USED) DISTRIBUTION 5 VI HOT IN ACCY, RUN OR START POWER DISTRIBUTION .5 BR/GN .5 Y LAWT 1 SWT/BK .5 BR/GN MOTRONIC CONTROL UNIT 5 BR/GY 5WT/BU .5 BR/GN DASH LIGHTS FUEL TANK SENDER SWITCH CLOSES WHEN TANK CONTAINS LESS THAN 1.5 GALLONS .5 GY/RD ON-BOARD COMPUTER MODULE ‚5 BR/WT COMBINATION SWITCH DASH LIGHTS ROUND DISTRIBUTION 0 G G20 ON-BOARD COMPUTER 6581-3 1) | ro = = HOT AT ALL TIMES HOT AT ALL TIMES 1 IGNITION “À SWITCH HOT AT ALL TIMES POWER à DISTRIBUTION 1 BOX HOT IN START FROM IGNITION SWITCH PAGES 1240-0 AND 124041 .5 BK/GN SEE FUSE 5319 @ ma wm DETAILS 2 1 RD/GN 2.5 GN FUSE 5213 9 == ==— == DETAILS 1.5 GN 2 a C104 .5 RD/BK ‚5 RD/WT SZ A A An NOTE: SEE PAGE 6131-0 FOR REMAINING 5 RO/WT 15 GN/RD | CHIME MODULE \ WIRING m г” ? POWER | 1 DISTRIBUTION | < BOX 1.5 RD/BK FUSE 1.5 RD/BK DETAILS e 5234 75 RD/BK C302 (ACCESSORY CONNECTOR) (NOT USED) 1.5 NET ь 5 RO/BK 2 RADIO 1.5 or £217 5 BR/GN .75 ADAVT 75 RDAYT 5 RD/WT (NOT USED) + HORN ‚5 BR/YL 75 BR/YL ‚5 BR ON-BOARD “| [COMPUTER "| RELAY BOX .75 BR .5 BR/YL 1 .5 BR/BU yO COMPUTER MODULE C1 Le — (NOT USED) 1.5 GN 1 C104 1.5 GN 7 c101 5 СМ 2.5 GN INJECTION ; ELECTRONICS CONTROL UNIT su i INSTRUMENT § CLUSTER } 3 mi USED) 5 BK/YL USED) 5 RD/WT 5201 6 22 у т vo SO O A и дай CD e ооо а ато и ето ое =) ON-BOARD Co ‘KL30 SEHE pa CHIME Eo ARTINPUT “y COMPUTER C2 MODULE Thc MODULE 1: 1. OUTPUT... YEMPES 2 3 .5BR/BU 5 3 | C260 .5 BR $202 INSTRUMENT CLUSTER PRINTED CIRCUIT 7000-0 COMPONENT LOCATION VIEWS SN A DDD à | FUEL COOLANT TEMPERATURE 1 INJE SENDER AUXILIARY FUSE COOLANT TEMPERATURE SENSOR 611107 Figure 3 - Top Front of Engine Figure 1 - LH Rear of Engine Compartment BRAKE FLUID Ç LEVEL SWITCH @ 093402 Figure 4 - LH Front of Engine Compartment Figure 2 - LH Rear of Engine Compartment FUEL PUMP RELAY g OXYGEN SENSOR «, | HEATER RELAY * ; : Vis 679144 Y Figure 5 - Forward of LH Front Shock Tower (Relay Cover Removed) De AIR FLOW ” METER a À Figure 6 - Forward of LH Front Shock Tower COMPONENT LOCATION VIEWS 7000-1 IGNITION COIL COOLANT MEP CRUISE LEVEL — FE CONTROL SWITCH Pr dy ACTUATOR EA | 611006 Figure 3 - Lower LH Side of Engine DUAL TEMPERATURE SWITCH OXYGEN SENSOR DIAGNOSTIC CONNECTOR IDLE SPEED ACTUATOR a 09405 611002 Figure 2 - Top RH Side of Radiator Figure 4 - LH Front of Engine Figure 6 - Lower RH Rear of Engine Compartment 7000-2 COMPONENT LOCATION VIEWS BLOWER MOTOR COMPRESSOR ¿AN wea E В NX E E comms CLUTCH ВЕ sad E FAN HIGH PRESSURE DIODE | | E CUT-OUT | No SWITCH LOW PRESSURE CUT-OUT SWITCH 67907 e: Figure 1 - Behind Cowl Figure 3 - Lower RH Front of Engine Figure 5 - Behind RH Headlights (Cover Removed) OIL PRESSURE SWITCH WASHER FLUID wp! LEVEL SWITCH 611104 67940 free | Ш 67908 Figure 2 - Lower RH Rear of Engine Figure 4 - Lower RH Front of Engine Figure 6 - RH Side Of Engine Compartment WASHER PUMP 67909 Figure 1 - RH Side of Engine Compartment AUXILIARY 4 AUXILIARY FAN NORMAL SPEED BLOWER RESISTOR Figure 1 - Under Middle of Front Bumper COMPONENT LOCATION VIEWS 7000-3 OUTSIDE TEMPERATURE SENSOR 67916 # {Splash Guard Pulled Down) BATTERY JUNCTION BLOCK (COVER PULLED BACK) 4 67901 ||| Figure 4 - RH Side of Engine Bulkhead BRAKE § WEAR SENSOR Figure 5 - LH Front Brake Assembly (Wheel Removed) SPEED DETECTOR 67941 Figure 6 - LH Front Spindle Assembly 7000-4 COMPONENT LOCATION VIEWS ÉTÉ AA pn, - Dr ae a UNES Nm Figure 3 - Below LH Front Speaker Figure 1 - Above LH Front Door Jamb Switch SPEEDOMETER SENDER 6/8449 Figure 6 - Inside LH Front Door (Panel Removed) Figure 4 - RH Rear of Differential Figure 2 - Above RH Front Door Jamb Switch * INTERIOR LIGHT CENTRAL LOCKING TIMER CONTROL CONTROL UNIT | i OVER VOLTAGE PROTECTION RELAY y; BSAS ABS ELECTRONIC y CONTROL UNIT Figure 2 - Under LH Side of Dash 67952 a Figure 4 - Under LH Side of Dash COMPONENT LOCATION VIEWS 7000-5 ON-BOARD COMPUTER ¥ RELAY BOX 4 START RELAY (AUTOMATIC ONLY) SEATBELT WARNING TIMER CHIME MODULE | 7000-6 COMPONENT LOCATION VIEWS HAZARD mms ON-BOARD À SWITCH HE р COMPUTER E | Lu a I EVAPORATOR § TEMPERATURE @ SLIP RING й fj (Underside of REGULATOR fl Steering Whee!) JB Ру a A EVAPORATOR [JAN TEMPERATURE 7 al SENSOR sh E Figure 3 - Under LH Side of Da AIR FLAP DOOR MOTOR A/C IN-LINE HOT WATER FUSE SUNROOF CUT-OFF SWITCH 8 | MOTOR E ACTIVE CHECK leo E CONTROL UNIT WATER SHUT-OFF SOLENOID 3 na м ы Figure 6 - Center of Windshield Header REAR WINDOW SAFETY SWITCH E POWER WINDOW CIRCUIT BREAKER AUTOMATIC TRANSMISSION RANGE SWITCH Figure 1 - Center Console BRAKE SWITCH Figure 2 - Веаг of Center Console CRUISE CONTROL BT. WI MOTRONIC UNIT Ш Figure 4 - At Base of LH *'B’’ Pillar COMPONENT LOCATION VIEWS 7000-7 hd N CONTROL Figure 6 - Inside Glove Box Maeda A AUTO-CHARGIN FLASHLIGHT CONNECTOR 7000-8 COMPONENT LOCATION VIEWS POWER ANTENNA G302 (2.70 Engine) . > ee Ten: (Behind Amplifier) ¥ REAR LIGHTS CHECK RELAY М (ABOVE AMPLIFIER) Figure 2 - Under RH Side of Rear Seat Figure 4 - LH Front Of Trunk TRUNK LID | LOCK MOTOR i 67919 GAS FILLER LOCK MOTOR Ч BATTERY 67918 Figure 6 - RH Rear Of Trunk COMPONENT LOCATION VIEWS 7000-9 THROTTLE SWITCH ENGINE SPEED SENSOR 1 BOARD COMPUTER HORN B/C HORN DIODE М) EVAPORATIVE om 69408 Figure 1 - Under LH Side of Front Bumper Figure 3 - Lower RH Front Of 2.5i Engine Figure 5 - LH Side Of 2.5i Engine (Splash Guard Pulled Down) CYLINDER IDENTIFICATION SENSOR CLUTCH SWITCH 69407 Figure 2 - RH Front Shock Tower Figure 4 - RH Front Of 2.5i Engine (Cover Figure 6 - Under LH Side of Dash Removed) 7000-10 COMPONENT LOCATION VIEWS — LEFT TANK | FUEL SENDER Figure 1 - Under LH Side of Rear Seat 7 This index lists all the splices in the vehicle, the harness location of each splice, and the page on which each splice appears. The drawings after the index show how the harnesses are routed through the vehicle and the location of the splices on the harness. SPLICE S100 S103 S104 5105 5106 S107 S108 S109 S110 S111 S112 S113 S114 5115 S116 S118 S119 S201 S202 S207 S209 S210 3211 S212 S213 5215 5219 5221 S223 S224 HARNESS MAIN MAIN ENGINE ENGINE ENGINE ENGINE ENGINE ENGINE A/C ENGINE ENGINE ENGINE MAIN MAIN MAIN MAIN MAIN ON-BOARD COMPUTER ON-BOARD COMPUTER MAIN MAIN MAIN MAIN MAIN MAIN MAIN INSTRUMENT PANEL INSTRUMENT PANEL CRUISE CONTROL MULTI- FUNCTION CLOCK PAGE NUMBER 8000-2 8000-2 8000-3 8000-3 8000-3 8000-3 8000-3 8000-3 NOT SHOWN 8000-3 8000-3 8000-3 8000-2 8000-2 8000-2 8000-2 8000-2 8000-6 8000-6 8000-2 8000-2 8000-2 8000-2 8000-2 8000-2 8000-2 8000-5 8000-5 NOT SHOWN NOT SHOWN SPLICE S225 S226 S228 S229 S230 S231 S232 5233 5234 5238 5239 5240 5241 5 300 5301 5302 S303 S306 5306 S307 S308 S309 S310 S313 S316 S319 S322 HARNESS MULTI- FUNCTION CLOCK AIR CONDITIONING CRUISE CONTROL AIR CONDITIONING MAIN MAIN MAIN MAIN MAIN - MAIN MAIN AIR CONDITIONING MAIN DOOR DOOR DOOR DOOR DOOR INSTRUMENT PANEL INSTRUMENT PANEL DOOR DOOR MAIN RADIO MAIN MAIN DOOR PAGE NUMBER NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN 8000-2 8000-2 8000-2 8000-2 8000-2 NOT SHOWN 8000-2 NOT SHOWN 8000-2 8000-4 8000-4 8000-4 8000-4 8000-4 8000-5 8000-5 8000-4 8000-4 8000-2 NOT SHOWN 8000-2 8000-2 8000-4 SPLICE HARNESS PAGE NUMBER S323 DOOR 8000-4 5324 MAIN 8000-2 5326 MAIN 8000-2 5329 MAIN 8000-2 S330 MAIN 8000-2 5332 DOOR 8000-4 S333 DOOR 8000-4 S340 MAIN 8000-2 S341 MAIN 8000-2 S342 DOOR 8000-4 S345 RADIO NOT SHOWN S400 RADIO NOT SHOWN S402 DOOR 8000-4 S403 RADIO NOT SHOWN S404 RADIO NOT SHOWN S411 DOOR 8000-4 S420 RADIO NOT SHOWN S501 DOOR 8000-4 5502 DOOR 8000-4 S503 DOOR 8000-4 S504 DOOR 8000-4 S700 ENGINE 8000-3 S701 ENGINE 8000-3 S702 ENGINE 8000-3 S703 ENGINE 8000-3 8000-2 SPLICE LOCATION VIEWS MAIN HARNESS SPLICE LOCATIONS ———— XZ sun a— $114 9 $100 $115 C101 a 5234 $116 ES s119 NA УГ.” 1 a TO CLUSTER AREA $239 $213 TO ENGINE TO COMPARTMENT STEERING COLUMN AREA | $118 TO REAR 5232 OF CAR \ L NM == 5329 5330 Co Re 5102 4 —— —+ \ \ X y / \ В POWER $230 $233 S211 $310 G300 DISTRIBUTION S340 $209 $212 $316 BOX $319 $210 $207 $215 $326 SPLICE LOCATION VIEWS 8000-3 ENGINE HARNESS SPLICE LOCATIONS $703 $111 $701 $108 $700 S107 ENGINE $109 S113 ——— 8105 Ny — = = ИИ \ à _ À DIAGNOSTIC CONNECTOR S112 $106 $104 C101 8000-4 SPLICE LOCATION VIEWS DOOR HARNESS SPLICE LOCATIONS $411 RIGHT FRONT DOOR MIRROR RH DOOR LOCK MOTOR WINDOW > MOTOR ~ LEFT FRONT DOOR $501 $308 $504 \ $309 \ | LH DOOR ThE LOCK qu SWITCH x) RR (4 DOOR ONLY) — = : 2 x >, N $302 %_ NS, S303 NS SNS C401 SPLICE LOCATION VIEWS 8000-5 INSTRUMENT PANEL HARNESS SPLICE LOCATIONS C103 $306 $307 $221 219 SERRES LIE TE ; A da a AC Sa К & y E 8 ; Ph RR 2 e $ = Me : ETA ATA hn ен ae are TT tee or a. a - Se es : 2e : su si se и RE РЕЙ E A. 8 EY o Ее, NCA TEE "EEE A PE: a po RR 2 @ = ard НЙ то = REA A: им qd led me Е EC FEU y E re ere mas E O o O la CO lina O DO TELE 8000-6 SPLICEL Se ee EE EEE $201 $202 DIAGNOSTIC CONNECTOR FACE Pin aire ce lor Circuit and Component Connected 1 1 BK Ignition Coil, Motronic Control Unit 6 5 WT/BK | SRS Connector (Not Used) 7 5 АТОМ Service Interva) Indicator, Service Interval 11 2.5 BK/YL | Starter, Start Signal (50) 12 75 BU Charge, Alternator (D+) 14 2.5 RD Battery (+) 15 5 WT/YL | Motronic Control Unit (RXD) 16 1.5 GN/WT | Oxygen Sensor 18 5 GN/BU | Motronic Control Unit (Programming Voltage) 19 1.5 BR BR Ground Distribution (6103) 20 5 WT/VI | Motronic Control Unit (TXD) A yma" Е, Ce ah Y a : x ЗА = M o 3 Ee > >. Y ox и = ие, 8 ul pe E x Xx” “Sn PACA a b ARRETE M PE CA a crees Tee ы o NA a NI RON tee nen CONNECTOR VIEWS 8500-1 a IN ar” EE EE EN APS er CIRCUITS USING C302 (ACCESSORY CONNECTOR) ' в O TERMINAL CIRCUIT TERMINAL CIRCUIT © © ® A Not Used N Not Used © @ B Not Used О Not Used © C Anti-Lock Braking P Not Used | D Central Locking Q Power Windows & ® | oll © Е Not Used Sunroof ” ® F Not U sed R Cruise Control | М) | G Anti-Lock Braking S Anti-lock Braking H On-Board Computer T Not Used © о © | Not Used U Not Used © | | O o || J Not Used м Radio | K Not Used W Radio « и | Not Used X Radio Figure 1-C302 (Accessory Connector) M Not Used Y Radio Front View—Under LH Side г Power Antenna of Dash Ahead of Pedal Assembly 8500-2 CONNECTOR VIEWS B350002 | | mn) 1 2d 21 EY 2 24) 23) Ea) 27) Pa) ES) Eo) 61) 62) Ba) Ba) fs) —— Mating Face ABS CONTROL UNIT 1 4 < Го ооо’ Wiring Face BLOWER RESISTORS CL № AAA OF (© of [6 sm | (5) (9) —/ = © Mating Face AIR FLOW METER 9 (OL CL ALI B080012 000 14 26 [1] 2] [3] [4] Wiring Face ABS HYDRAULIC UNIT 5000000050000 J 805800030000] EIS ' 13 Wiring Face Wiring Face AUXILIARY FUSE ACTIVE CHECK CONTROL B080014 Wiring Face BLOWER SPEED CONTROL 14 8 CanSaBÉ С 000ano 1 7 Wiring Face CENTRAL LOCKING CONTROL UNIT 1 4 lilo oo ol Wiring Face CHIME MODULE (C1) 00000000 00000000 14 Wiring Face CRUISE CONTROL AS _ gaan good oo Е: ; 26 CONNECTOR VIEWS 8500-3 © J J Wiring Face ENGINE SPEED SENSOR B040013 58564 CHIME MODULE (C2) yd LJ Mating Face CYLINDER IDENTIFICATION SENSOR B030019.00 Wiring Face DUAL TEMPERATURE SWITCH 8080013 qe [2 ] La] L 1] L:] — НН Wiring Face CONTROL SWITCHES 1 6 SI 000000) Wiring Face DOOR LOCK MOTOR B060024 6 5 4 a D LU JU LL | 3 2 1 Wiring Face EVAPORATOR TEMPERATURE REGULATOR 8500-4 CONNECTOR VIEWS Mating Face FADER CONTROL Wiring Face FLASHER Bogooos 87A Zz = EEE Wiring Face FRESH/RECIRCULATING AIR RELAY 3 2 1 [Eas] Wiring Face FUEL TANK SENDER 6 Wiring Face FOG LIGHT SWITCH 2 3 1 | PIC Wiring Face FRONT TURN/PARK LIGHT 1 6 AO 00007 Wiring Face GAS FILLER LOCK MOTOR NG] q 4 5 y 7 > 8 wiring Face FUEL PUMP RELAY dho co duo 6 Wiring Face HAZARD SWITCH Wiring Face HIGH LEVEL STOP LIGHT 0000000b0O0DDOON 0000000000 000 14 26 ! Wiring Face 13 INSTRUMENT CLUSTER (C1, C2) CONNECTOR VIEWS 8500-5 B120006.00 Wiring face LIGHT SWITCH BO60026 ОО ООВ Wiring Face HOT WATER CUT-OFF SWITCH N 1 ba 3 1) ld LL] Wiring Face IDLE SPEED ACTUATOR 31 [|] 305 O1 15 Wiring Face INTERIOR LIGHT TIMER CONTROL B550001.02 87A | ID 87 T 30 86 Wiring Face MAIN RELAY Ва) Са] Е) [1a] [1s] [ia] [ia] [2] (12) [ia] Cal Ca] C7) Ce) Ce) La) Ca) Ce] [a] bz) Bel bs] Gal 69) E] 1) Bol bs] bel B2] Bel bel Ba] Ba) B2] Bil Pa) ES) Es) [sal 21 [51] Go) aa] eal [47] [a] Gas] a] [aa] [aa] 611) Ko] Bal Gal Mating Face MOTRONIC CONTROL UNIT 8500-6 CONNECTOR VIEWS 2 6 OO OO OO 3 4 5 1 Mating Face MIRROR CONTROL SWITCH Wiring Face ON-BOARD COMPUTER RELAY BOX 14 $ 7 — С —H [7 С О | Ld 4 8 Wiring Face POWER WINDOW SWITCHES Wiring Face OIL LEVEL SENSOR 14 26 Ооо ооо ООО ООО 060 000000DD0O 000 2 13 Wiring Face ON-BOARD COMPUTER MODULE B060027 30 86 318 31 30A Wiring Face OVER VOLTAGE PROTECTION RELAY 6 Wiring Face REAR DEFOGGER SWITCH B040012.01 {655 ©} POWER MIRRORS B060027.00 Сен © © O 970 Wiring Face REAR LIGHT ASSEMBLY B080015.01 CA) 71] C81 LE) Wiring Face REAR LIGHTS CHECK RELAY (C1) B090001.00 2 = 5 Sp hg Wiring Face START RELAY — o Toe EA CONNECTOR VIEWS 8500-7 ) J Ed Wiring Face THROTTLE SWITCH B060028 .01 [6 } 15114} Wiring Face REAR LIGHTS CHECK RELAY (C2) 0900; == Wiring Face SUNROOF MOTOR (Ct) 1 6 A... 00000 Wiring Face TRUNK LID LOCK MOTOR 15 Wiring Face EAT BELT WARNING TIMER 8 5 1 an 1 = 8 3 Wiring Face SUNROOF SWITCH 1 3 5 OO O OO O Wiring Face C109 8500-8 CONNECTOR VIEWS Wiring Face C101 Wiring Face c114 B070002.00 Wiring Face C191 B300001.00 Wiring Face C103 =, Wiring Face C136 Mating Face C110 B040006.001 Wiring Face C140 OOOOH 383 O 2 4 Wiring Face C200 ГОООООО Wiring Face C201 5655550 6 | OOO O00] Wiring Face c202 B8070004.00 locococel Wiring Face C210 CONNECTOR VIEWS 8500-9 Wiring Face C303 C304 120004.01 Mating Face C204 B060025 D@OOO0® > yo Wiring Face C209 Wiring Face C240 Wiring Face C306 B060003.03 Mating Face C242 A ~N © © ON = 11 18 Wiring Face C404 C405 8500-10 CONNECTOR VIEWS Wiring Face C503 9000-0 COMPONENT LOCATION CHART COMPONENTS A/C In-Line Fuse ABS Electronic Control Unit ... ABS Hydraulic Unit Active Check Control Unit . . .. Air Flow Meter Amplifier Auto-Charging Flashlight Automatic Transmission Range Switch. . . .............. Auxiliary Fan. . . . .......... Auxiliary Fan Normal Speed Blower Resistor. . . ........ Auxiliary Fuse. . . .......... B/C Horn Diode............ Backup Light Switch Battery Battery Junction Block....... BlowerMotor . . ........... Blower Resistors . . . . ....... Board Computer Horn Brake Fluid Level Switch. . . . .. Brake Switch Brake Wear Sensors. ......e Central Locking Control Unit . . . Chime Module. . ........... Clutch Switch. . ........... Combination Switch Compressor Clutch Diode . . . . . Compressor Enable Switch... . Coolant Level Switch. . . ..... Coolant Temperature Sender... Coolant Temperature Sensor. . . Cruise Control Actuator Cruise Control Unit Cylinder Identification Sensor . . Diagnostic Connector. ....... Door Lock Motors Driver Exterior Door Handie Dual Temperature Switch ..... Engine Speed Sensor ........ Evaporative Purge Valve...... LH side of evaporator housing Under LH side of dash, above hood release. ...... In front of LH front wheel well Above rear view mirror Behind air cleaner... .....coooeoceereserere veo In trunk, above LH wheel well In glove box. ......e..ecemreserererecoromerc. XENA Ww 4 ия ан At base of shiftlever. . . . .. ........... .... Infrontofradiator .............. 0. Front RH side of auxiliary fan . . . . ............ On top of LH front shock tower Above LH horn, behind splash guard ......r.e... On transmission In RH rear of trunk Engine compartment at RH bulkhead. . . . ....... Behindcowl. . . ....... iia. Behind cowl, inside blower housing Above LH horn, behind splash guard. .......... Left of engine, on brake fluid reservoir.......... On brake pedal support, above brake pedal. ...... On LH front and RH rear brake calipers Below and behind LH front speaker. . . . . ....... Mounted on LH dash hush panel. . . ........... Aboveclutchpedal....................... Upper LH side of steering column Lower RH front of engine, on compressor. . . . . ... Behind A/C face plate In front of LH front wheel well, in coolant reservoir . Front of engine, top of thermostat housing. .. .. . . Front of engine, top of thermostat housing. . . . . . . Forward of LH front shock tower Mounted under RH side of dash On ignition wire, at distributor Top LH front of engine Rear part of each door a = … = = #* Ч А ин = w a я к и я). ва = чи в а я я ти т ¥ ¥ 4 = F в In rear of LH front door Top RH side of radiator Lower RH frontofengine. . ................. Below LH side of throttle body Page-Figure 7000- 7000- 6-2 5-2 0-4 6-6 0-6 - 8-4 7-6 COMPONENT LOCATION CHART 9000-1 COMPONENTS Page-Figure Evaporator Temperature Regulator. .............. Behind front of console, near evaporator ........ 7000- 6-3 Evaporator Temperature Sensor. On LH side of evaporator housing ........ —.—.re. 7000- 6-3 Flasher. ......_. e ee ene Upper part of steering column ......rQ. -—.cem... 7000- 6-1 Fresh/Recirculating Air Flap Door Motors. . . .............. Behind A/C faceplate . . ................... 7000- 6-2 Fresh/Recirculating Air Relays . . Behind A/C face plate Fuellnjectors . ............ Below intake manifold, ateach port. . . ......... 7000- 0-3 Fuel Pump Relay ........... On bracket, in front of LH front shock tower. ..... 7000- 0-5 Fuel Tank Sender. ........e.e. Top of fuel tank .........o.o comer ao. 7000- 8-2 Fusible Link A... .......... RH rear of trunk Gas Filler Lock Motor ........ In trunk, behind RH wheel well. ......e.e._./oro.. 7000- 8-6 Hazard Switch ............ In center of dash, aboveradio ............... 7000- 6-5 High Pressure Cut-Out Switch. . On receiver dryer, behind RH headlight ......... 7000- 2-5 Horn Brush/Slip Ring ........ In upper part of steering column .. ............ 7000- 6-1 Horns .. 2244442404 4 0100 Near fog lights, behind splash guard ........... 7000- 3-3 Hot Water Cut-Off Switch .... Under LH side of dash, near evaporator .. .. .. ... 7000- 6-2 Idle Speed Actuator. . ....... LHtopofengine. . .......... ciao... 7000- 1-4 Ignition Coil .............. On RH front wheel well............. . es... 7000- 1-5 Ignition Key Switch. ........ Part of ignition switch, in upper part of steering column Ignition Switch . . . ......... Upper part of steeringcolumn ............... 7000- 6-1 Interior Light Timer Control. ... Below LH frontspeaker.................... 7000- 5-1 Left Tank Fuel Sender ....... Under LH side ofrearseat . . . ............... 7000-10-1 Low Pressure Cut-Out Switch... Behind RH headlights . . ................... 7000- 2-5 Main Fuel Pump ........... Infueltank ........... ci... 7000- 8-2 MainRelay . .............. On bracket in front of LH front shock tower . . . .. . Fñ7000- 0-5 MotorRelay .............. In windshield header, above rear view mirror . .. .. 7000- 6-6 Motronic Control Unit ....... Under RH side of dash, above glovebox ........ 7000- 7-3 Multi-Function Clock ........ Center of dash Oil Level Sensor ........... Top LH side of oil pan . ............ em... 7000- 1-3 Oil Pressure Switch ......... Below oil filter . ......efe-oexcesrrreooerede er 7000- 2-4 On-Board Computer Module ... Incenter of dash, on RH side of radio ......... . 7000- 6-5 On-Board Computer Relay Box. . Under LH side of dash, above hood release. ..... . 7000- 5-5 Oscillating Plate Compressor Clutch. ............... Lower RH front of engine, on compressor. . . ..... 7000- 2-3 Outside Temperature Sensor... Behind splash guard, near LH fog light .......... 7000- 3-3 Over Voltage Protection Relay. . Under LH side of dash, near ABS Electronic Control Unit 20 ec 0 6 7000- 5-2 Oxygen Sensor. .......... Lower RH rear of engine compartment. . . ....... 7000- 1-6 Oxygen Sensor Heater Relay. . . On bracket, in front of LH front shock tower. . . . .. 7000- 0-5 Park Brake Switch .......e. 7000- 7-2 At base of parking brake .....e.._.opQcrereemeroa 9000-2 COMPONENTS Power Antenna. .......... Power Distribution Box. . . . .. Power Window Circuit Breaker . Power Window Motors. ..... Pulse Wheels ............ Rear Lights Check Relay ..... Rear Window Safety Switch... RH Front Door Micro Switch... Rotary Compressor Clutch .... Safety Switch............ Seatbelt Switch .......... Seatbelt Warning Timer ..... Speed Detectors.......... Speedometer Sender ....... Start Relay.............. Starter. ...0...0.0.0.0...40.0.0.0 4 Sunroof Motor ........... Throttle Switch. . ......... Trunk Lid Lock Motor. ...... Unlock Inhibit Switch....... Washer Fluid Level Switch .... WasherPump............ Water Shut-Off Solenoid. . . .. Wiper Motor. ............, COMPONENT LOCATION CHART In trunk, behind LHwheelwell . . ............. At top rear of LH front wheel well............. On center console, belowradio. .............. Forward partofeachdoor . ................. On wheel, in brake housing In trunk, above LHwheelwell ............... On center console, left of shift lever ........... In rear of RH front door Lower RH front of engine, on compressor. ....... On top of LH wheel well, near cruise control actuator In driver's seatbelt buckle Under LH side of dash, on electrical bracket ...... On wheel, in brake housing .. .. ............. In rear of differential . . .................... Upper LH corner of driver's footwell .. .. ....... Lower LH rearofengine ................... in windshield header, above rear view mirror ..... Below LH side of throttle body .. .. ........... On trunk lock center support .. .............. Rear of LH front door In reservoir, behind RH headlights. . . .......... Ahead of RH front wheel well, on reservoir. .. .. . . LH side of evaporator housing .. ............. Under LH fresh air intake cowl .. ............. Page-Figure 8-3 0-1 7-1 4-6 7-1 2-3 COMPONENT LOCATION CHART 9000-3 CONNECTORS Page-Figure C101 (20pins) . ........... Next to power distribution box, mounted on engine dash... . ee eee 7000- 0-2 C103 (29 pins) .........e.. Behind LH side of dash, on body electrical bracket. . 7000- 5-4 C104 (3 pins) ............. Behind RH side of dash, above glove box... .. .. . 7000- 6-3 C109 (6 pins) ............. Near wiper motor С110................... In RH front of engine compartment C113 (3 pins) ..........e.. Behind LH headlights . .................... 7000- 0-4 C126 (2 pins) . .........e.. Behind LH headlights C127 (2 pins)... ......._.e.e Behind RH headlights . .................... 7000- 2-5 C128 (2 pins). ............ Behind RH front side marker light C129 (2 pins) ........—...e. Behind LH front side marker light cC131 (1 pin). ............e. Behind RH side of dash, above glove box ........ 7000- 7-3 С136................... UnderRHsideofdash. .................... 7000- 7-3 C140 (3 pins) ............. Near RH rear side of engine compartment. .. .. .. . 7000- 1-6 C142 (1 pin). . ..........2. Under LH side of dash, near steering column ..... 7000- 6-4 C143 (1 pin).............. Under LH side of dash, near body electrical bracket. 7000- 5-6 C150 (2 pins) ............. On top of LH front wheelwell. . . ............. 7000- 0-6 C151 (2 pins). .........e.. On top of RH front wheel well ............e... 7000- 3-1 С190................... Under RH side ofrearseat. . . ............... 7000- 8-2 С191................... Lower LH sideofengine ................... 7000- 2-2 C2009pins). ............ Under LH side of dash, on steering column. . . .... 7000- 6-4 C201 (6pins). ............ Under LH side of dash, on steering column. . ... .. 7000- 6-4 C202 (13 pins) ............ Under LH side of dash, on steering column. ...... 7000- 6-4 C204 (9 pins). ............ Under LH side of dash, near steering column ..... 7000- 6-3 C208 (2 pins). ............ Near brake pedal support bracket . . ........... 7000- 5-6 C209 (7 pins). ............ Above brake pedal ..........o. or... 7000- 5-3 C210 (4 pins) ..........eo. On LH side of steering column . . ............. 7000- 6-4 C215 (2 pins). ......e..e.o Center console, behind radio ................ 7000- 6-5 C217 (2 pins) ............. Under LH side of dash, near accessory connector .. 7000- 5-4 C218 (2 pins). .......e..e. Behind center of dash C219 (2 pins). .......e.... In trunk, above LH wheel well .......... omo. 7000- 8-3 C233 (2 pins). ............ Behind centerofdash. .................... 7000- 6-5 C240 (6 pins) ............. Under LH side of dash, above body electrical bracket Ce eh ee eee tere 4 0 4 4 4 8 0 8 0 4 0 8 8 14» 7000- 5-3 C241 (1pin).............. Under LH side of dash, above steering column .... 7000- 6-4 C?260 [2 pins). ............ Behind LH sideofdash . ................... 7000- 5-3 C301 (2 pins). ........ e... At base of shift lever. . ......._eoWcncoerearedo. 7000- 7-1 C302 (25 pins) Accessory Connector .............. Upper LH corner of driver's footweli ........... 7000- 5-4 C303 (3 pins). ............ At base of RH B' "pillar . .................. 7000- 7-5 C304 (3 pins). ..........2.. At base of LH ''B”' pillar .......... . eme... 7000- 7-4 C305(1pin). ............. Under LH side of dash, near accessory connector .. 7000- 5-3 9000-4 COMPONENT LOCATION CHART CONNECTORS Page-Figure C306. .................. Incenterconsole . ....................... 7000- 7-1 C351 (1pin).............. Under LH side of dash, near accessory connector .. 7000- 5-3 C352 (2 pins). ............ Behind LH side of rearseat. . . ............... 7000- 8-1 C360(2pins)............. Behind RH side of rearseat ................. 7000- 8-2 C401 (7pins). ............ In LH ‘’B”’ pillar C402 (7 pins). ............ In RH “B” pillar C403 (4 pins). ............ Behind LH side of dash C404 (21 pins) ............ Above RH front door jamb switch ............. 7000- 4-2 C405 (21 pins) ............ Above LH front door jamb switch ..........e.. 7000- 4-1 C406. .................. Below RH front speaker. . .. ................ 7000- 4-5 C407... ..... LL La 10 Below LH front speaker... . ................ 7000- 4-3 C500 (tpn). ............. Behind LH side of dash C503 (3 pins). ............ In rear of LH front door C510 (1 pin). ............. Behind and above LH front speaker. ........... 7000- 5-1 GROUNDS G100. .................. RH rear of trunk, behind battery .............. 7000- 8-6 С103................,,. OnRHshocktower. . ..................... 7000- 9-2 С104.................,. On inner fender, behind LH headlights . . . ....... 7000- 1-1 G106................... In trunk, near LH wheelwell. . . .............. 7000- 8-4 G200................... Under LH side of dash, above brake pedal ....... 7000- 5-5 С201................... Upper LH side of steering column ............. 7000- 6-1 G300................... Behind LH side of rearseat. . .. .............. 7000- 8-1 G302................... In trunk, behind LH wheelwell . . ............. 7000- 8-3