Download Kenmore 153.329264 38 GALLON SHORT Water Heater User Manual
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Owner's ManuaJ ® POWER MISERTM ELECTRIC WATER HEATER 9 FOR POTABLE WATER HEATING ONLY. NOT SUITABLE FOR SPACE HEATING. MODEL NO. 153.329264 153.329265 153.329362 38 Gallon Short 38 Gallon Short 30 Gallon i 52.329363 i 53.329462 i 53.329463 i53.329562 i 53.329563 30 40 40 55 55 Gallon Gallon Gallon Gallon Gallon i i i i 65 66 80 80 Gallon Gallon Gallon Gallon 53.329662 53.329663 53.329862 53.329863 • Safety instructions • installation • Operation • Care and Maintenance • Troubleshooting • Parts List manual and safety messages before installing, operating or servicing this water heater. Failure to follow instructions and safety messages could result in death or serious injury. GAMA certification with capacities less. applies to all residential of 20 to 120 Gallons. electric Input water heaters rating of 12kW Instruction manual must remain with water heater. or SAVE THiS MANUAL FOR FUTURE REFERENCE. Sears, PRINTED0707 Roebuck and Co., Hoffman www.seats.com Estates, IL 60179 U.S.A 185797-000 Your Many safety and the safety safety=related of others messages is extremely and instructions important have been in the installation, provided in this use and manual servicing of this water and on your own water heater. heater to warn you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual. It is very important that the meaning of each safety message is understood by you and others who install, use or service this water heater. to potential personal injury hazards. Obey all safety This is the safety alert this symbol. you messages that follow symbolIt istoused avoidto alert possible injury or death. hazardous situation avoided, DANGER indicates which,an if not imminently could result in death or injury. hazardous situation avoided, WARNING indicateswhich, a if not potentially could result in death or injury. hazardous situation which, if not avoided, CAUTION indicates a potentially may result in minor or moderate injury. CAUTION used without situation indicates symbol which, result in property All safety messages and how to avoid The California known wil! generally Safe Drinking to such contains This appliance Water of California exposure This product about the type of hazard, safety alert aif potentially not avoided, hazardous could damage. what can happen if you do not follow the safety message the risk of injury. to the State of potential tell you the Enforcement cancer, birth Act requires defects, the Governor or other of California to publish harm, requires reproductive and a list of substances businesses to warn substances. a chemical can cause and Toxic to cause low known to the State level exposure to some of California to cause of the substances cancer, listed, birth including defects, or other reproductive harm. formaldehyde. IMPORTANT DEFINITIONS Sears Service Center: The Sears Service Center has the ability equivalent to a licensed tradesman electrical work including a thorough installation of electric water heaters. understanding of the requirements of the National Electrical The Sears Service Center also has a thorough understanding and is able in accordance to perform repairs strictly with the service guidelines provided in the fields of plumbing and Code as it relates to the of this instruction manual, by the manufacturer. Readandunderstand instruction manual andsafetymessages before installing, operating or servicing thiswaterheater. Failure tofollowinstructions and safety messages couldresultin death orserious injury. Instruction manual mustremain withwaterheater. improper - installation and use may result in property damage. Do not operate water heater if flood damaged. Inspect and replace the anode as needed. Install in location with drainage. Fill tank with water before operation. Be alert for thermal expansion. Refer to instruction manual for installation and service. I ) Explosion • Overheated Hazard water Before removing any access panels or servicing the water heater, make sure the electrical supply to the water heater is turned "OFF". can cause water tank explosion. • Properly sized temperature and pressure relief valve must be installed in opening provided. • Failure Water temperature over 125°F (52°C) can cause severe burns instantly resulting in severe injury or death. Children, the elderly, and the physically or mentally disabled are at highest risk for scald injury. Feel water showering. before bathing or Temperature limiting valves are available. Read instruction manual for safe temperature setting. Fire Hazard to do this could death, serious bodily property damage. / Electric Shock Hazard Do not use this water heater with any voltage other than shown on the model rati ng plate. • Failure to use the correct voltage shown on the model rating plate could result in death, serious bodily injury, or property damage. result in injury, or "q! SAFE INSTALLATION, GENERAL TABLE USEAND SAFETY INTRODUCTION Materials Needed Tools Additional the Old Water About Blankets Piping Sweat Heater About Temperature-Pressure the Water the Convertible Lower Element ........................................................................................................ Relief Heater the Lower ................................................................................................................................................. Valve ..................................................................................................................................... ............................................................................................................................................................. Element ............................................................................................................................................. .................................................................................................................................................................................... Wiring Diagrams ....................................................................................................................................................................... SERVICEANDADJUSTMENT Temperature .................................................................................................................................................... Regulation Thermostat Temperature Anode Rod Settings Lower ................................................................................................................................................................ Thermostat Inspection Temperature-Pressure Draining Washer 8 ......................................................................................................................... 8 8,9 9,10 10 10,11 11 11-14 14,15 16 17-22 17 17 17 17,18 18 18 Valve Operation ......................................................................................................................... .......................................................................................................................................... ......................................................................................................................................... Replacement GUIDE Start Up Conditions Thermal 18,19 19 19-22 .............................................................................................................................................. Sounds Operational Conditions Smelly Water Noise High Temperature Not Enough Water ............................................................................................................................................................ ................................................................................................................................................................. ....................................................................................................................................................... .................................................................................................................................................................. "Air" in Hot Water Rumbling .................................................................................................................................................... ................................................................................................................................................................... Expansion Strange Faucets .................................................................................................................................................. .................................................................................................................................................................. Shut Off System or No Hot Water .................................................................................................................................... ......................................................................................................................................... Is Too Hot .................................................................................................................................................................. Checkpoints LIST .......................................................................................................................................................... REPAIR PARTS NOTES ......................................................................................................................................................................................... WARRANTY 7,8 ......................................................................................................................................................................................... TROUBLESHOOTING Leakage 6 7-16 Relief Cleaning/Replacement Valve 6 ............................................................................................................................................................... Removal/Replacement Element Service Adjustments ................................................................................................................................................................................ Thermostat Drain ........................................................................................................................................................... ................................................................................................................................................................................ and 6 ......................................................................................................................................... Wiring Upper 6 ....................................................................................................................... .............................................................................................................................................. the Location and Pipe Insulation Converting Soldering ................................................................................................................................................... ........................................................................................................................................................................... T & P Valve Filling 5 ........................................................................................................................................ ...................................................................................................................................................................... to Consider Water When INSTRUCTIONS Insulation NEEDED ........................................................................................................................................................................ to Consider Facts ............................................................................................................................................................ Tools Needed Removing 5 .................................................................................................................................................................................. INSTALLATION Facts 3 4 ................................................................................................................................................................................ AND BASIC TOOLS Basic 2 ....................................................................................................................................................................... SPECIFICATIONS MATERIALS ........................................................................................................................................ ............................................................................................................................................................................. OF CONTENTS PRODUCT SERVICE .................................................................................................................................................................. ........................................................................................................................................................................................ 23-25 23 23 23 23-25 23,24 24 24 24 24,25 25 25,26 27-29 30,31 ThankYouforpurchasing a Searswaterheater.Properly installed andmaintained, it shouldgiveyouyearsoftrouble freeservice. Itisstrongly suggested thatthisnewwaterheater beprofessionally installed, contactthelocalSearsService Center oranySearsstore.Theywillarrange forprompt, quality installation bySearsauthorized contractors. The installation manual; absence Found In This Instruction of Local electric NEC - National ANSI -American Read Laboratories Electrical National the "General manual operation, contains and Institute to the proper your safety. section, manual page carefully. 3 of this manual If you don't Since For California anchored, earthquake. for the of this electric operation we cannot the installation, water heater. this current Gals Liters of the water put everything heater 38 I44 DIMENSIONS IN INCHES (ram) DIA. HEIGHT 25.0 (635) 31.5 (800) 153.329362 153.329363 153.329462 153.329463 153.329562 153.329563 30 40 55 114 I51 208 I9.0 (483) I9.0 (483) 21.5 (546) 47.0 (1,194) 60.0 (1,524) 61.0 (1,549) 153.329662 153.329663 66 250 23.0 (584) 6I .0 (1,549) 153.329862 153.329863 80 303 Wiring size based on standard code. of the Laboratories you have portion of the any questions instructions, or do call Sears death from possible 25.0 (635) 61.5 (1,562) 60°C copper wire. If distance electrical shock installation this Code with Plumbing Code Massachusetts, plumber water heater RECOVERY RATE GALS,PER HOUR must with be braced, or strapped to avoid falling or moving during an See instructions for correct installation procedures. Massachusetts in accordance and on the first few 153.329264 153.329265 edition IL 60062. from the California Office Sacramento, CA 95814. of the requires this water heater to be installed Massachusetts 248-CMR 2.00; State and 248-CMR 5.00. In the Commonwealth of this product must be installed by a licensed or gasfitter. ELEMENT MODEL NUMBER in this or in the 70. This publication or public library or Underwriters Northbrook, manual any Instructions may be obtained State Architect, 400 P Street, It MANUAL BEFORE ATTEMPTING THE WATER HEATER. TANK CAPACITY Codes, Examine the location to ensure the water heater complies the "Facts to Consider About the Location" section. follow will not operate properly. It BODILY INJURY AND/OR instructions pages, READ THIS ENTIRE TO INSTALL OR OPERATE reading important in preventing and fires. also contains warnings throughout the manual that you must read and be aware of. All warnings and all instructions are essential Road, instructions Carefully plan the place where you are going to put the water heater. Correct electrical wiring and connections are very Standards maintenance with or by writing Pfingsten not understand Service Center. Code the safety rules, the water heater could cause DEATH, SERIOUS PROPERTY DAMAGE. This the and Local Manual: Inc. Safety" first and then the entire with rules; Codes, company If after UL - Underwriters conform company NEC - National Electrical Code, NFPA is available from your local government Inc., 333 Abbreviations must electric WATTAGE @240 VOLTS MINIMUM WIRE SIZE* MAXIMUM FUSE OR CiRCUiT BREAKER SIZE (AMPS) 2O ,@_90°FRise 17.3 UPPER 3800 LOWER 3800 {GAUGE) 12 25.0 3800 5500 10 3O I7.3 3800 3800 12 2O 25.0 3800 5500 10 3O 17.3 3800 3800 12 2O 25.0 3800 5500 10 3O 17.3 3800 3800 12 2O 25.0 3800 5500 10 3O 17.3 3800 3800 12 2O 25.0 3800 5500 10 3O 17.3 3800 3800 12 2O 25.0 3800 5500 10 3O from fuse box to water heater is more than 90 feet, refer to your local electrical Materials Needed To simplify the installation depending on your type Sears has available the installation parts shown below. You may or may not need all of these materials, of installation. m EXPANSION EXPANSION DRAIN PANS AVAILABLE IN 20" DIAMETER FORWATER HEATERS HAVING A DIAMETER 18" OR LESS, 24" DIAMETER FOR WATER HEATERS HAVING A DIAMETER 22" OR LESS AND AVAILABLE IN 28" DIAMETER FOR WATER HEATERS HAVING A DIAMETER 26" OR LESS. TANKS FOR THERMAL CONDITIONS AVAILABLE IN 2 GALLONS , AND 5 GALLONS CAPACITY THROUGH LOCAL SEARS STORE OR SERVICE CENTER. WATER HEATER INSTALLATION KIT WITH FLEXIBLE CONNECTORS FOR 3/4" OR 1/2" THREADED OR COPPER PLUMBING Basic Additional Tools Tools Needed When Sweat Soldering You may or may not need all of these tools, type of installation. Sears store. tools can be purchased Pipe Wrench These depending on your at your local (2) Tubing Cutters Propane Torch Soft Solder Solder or Hacksaw Flux Emery Cloth Wire Brushes 6 Foot Tape or Folding Rule Garden Hose Drill Screwdriver Pipe Dope or Teflon Tape TUBING CUTTER DRILL HACKSAW SLOT-HEAD ROLL OF TEFLON WATER TAPE (USE SCREWDRIVER ON CONNECTIONS) PHILLIPS SCREWDRIVER ROLL EMERY OF ROLL CLOTH OF LEAD-FREE SOFT SOLDER SOLDER PiPE DOPE (SQUEEZE TUBE) USE FOR WATER CONNECTIONS 3/4" (19 mm) 1/2" (13 ram) WIRE BRUSH PROPANE GARDEN HOSE 6 FOOT TAPE PiPE WRENCH TORCH WIRE BRUSH FLUX Removing the Old Water The water Heater To avoid passing being out of the drain valve scalded, and that the water 4. Check again to the water set) sure flow is directed "OFF" (cord make to make sure heater. or disconnect from the water heater may be extremely all connections away from any person. the electrical supply Then the the unplug electrical junction hot. are tight is turned water supply heater connection box. FIGURE 4. 5a. 1. Turn "OFF" electrical supply to the water If you have copper heater. copper water approximately to the can four inches to the water short. piping pipes heater. Additional be away can be heater, with from This will avoid cuts water cut where cutting made the a two hacksaw they connect off the pipes later too if necessary. Disconnect the temperature-pressure relief valve drain line. When water disconnect the heater is drained, from the drain valve. Close is now completely the hose the drain valve. The water heater disconnected and ready to be removed. FIGURE 1. 2. Turn "OFF" the water supply to the water shut-off valve or water meter. heater at the water FIGURE 2. 3. Attach other a hose to the water end in a floor drain valve. pressure Open a nearby in the water heater drain or outdoors. hot water heater and valve and Open the water faucet which will speed draining. FIGURE 5a, put the drain relieve 5b. If you have galvanized two galvanized pipes pipe to the water with each line. Also disconnect heater. These needed pieces when should • Hotwater discharge. • Keep hands clear of drain valve discharge. remaining be saved the since new loosen at the the union in to the water they water may be heater. Disconnect the temperature-pressure relief valve drain line. When water disconnect the is now completely , Burn hazard heater, wrench the piping reconnecting heater from the drain valve. Close FIGURE 3. a pipe is drained, the hose the drain valve. The water heater disconnected and ready to be removed. • Sensors mounted to the entire Mineral Buildup or Sediment • Water IVlayAccumalate supply Facts to Consider You should water carefully heater, choose for the out, could cause an indoor the location placement safety of the for the is a very occupants Whether replacing heater in a new observed. The location centralized an old water location, the following critical building This or putting water the water points selected should with the water heater, as well leak. Do not install be indoors piping must without adequate flow will not cause as possible. heaters, will drainage This eventually WATER heater HEATERS or any connections damage avoided, drain must damage The by a moving location heaters leakage drain pan Installation a manner of the water that if the tank When such locations pan should be installed be piped are sometimes piped to a drain. or prevented blankets with provide operation adequate clearances of the water heater. product. this available water The to the heaters purpose general Energy of an insulation Conversation and standby public for but are not necessary blanket reduce the standby heat loss encountered with heaters. Your water heater meets or exceeds Act standards loss requirements, is to storage tank the National with making respect to an insulation unnecessary. you choose to apply an insulation follow Do not cover these instructions can result blanket below. in fire, serious the instruction the water heater cannot under be the Do obtain new warning to this heater, Failure to follow personal injury, or or nearby pressure manual. relief (T & P) Keep it on the side of for future reference. installed drain. in locations damage, unanticipated and react to leakage water labels over the existing for placement labels. Facts to Consider About the Convertible Lower Element where even with the use of a by a leak detector in the drain and instruction directly at your local Sears stores. to an adequate However, on the blanket damage or water shut- The Upper pan that to the water in various trigger heater ways: an alarm when or leakage Element conventional wattage (if double Element (See rating of the water element which plate heater follow water heater warnings instructions in this and these any portion, call Sears heater). can be converted to 5500 watts reading is a at its rated on the water watts after model) only operates at 3800 Read understand a 3800 watt element on 240 volts. and retailers, mounted are use on electric operation turn off the incoming is detected. to physical Blankets external The Lower • Sensors must and proper Insulation The water heater vehicle. selection for servicing off device used in conjunction with a piped drain pan. These devices are available from some plumbing supply wholesalers and detect a leak, the flow of water will not cause may result in property can be reduced protected Do not cover the temperature and valve with an insulation blanket. drainage. Water heater life depends upon water quality, water pressure and the environment in which the water heater is installed. Water in leak LEAK: Drain pans are available pans located GARAGES: these instructions death. Hazard in such to the structure. a suitable drain water heater. Such should be area. so it is not subject insulation adequate EVENTUALLY must be accomplished must hot water Garages and/or you should Do not install without heater pan. on the water and IN RESIDENTIAL Should * All water heaters eventually in Residential based water must be located Appliance provisions damage. Damage that activate the cold heater. water supply in the drain INSTALLATION blanket Property is detected be as close to and as system as all water devices protective Insulation water so water heater new important in the and for the most economical use of the appliance. heater is not intended for outdoor installation. . Water staining. About the Location because consideration if spilled shut-off water Installations Mineral buildup or sediment may have accumulated in the old water heater. This causes the water heater to be much heavier and this residue, when pressure differential between pipes connected to the water . This causes the water heater to become much heavier than normal. ® If spilled, could cause staining. than normal in the drain pan that turn offthe home from on a 240 volt system. Service and instructions. manual, Center. you If do not Fire Hazard / Electric - Do not Shock Hazard use this water HOTTER WATER produce hot water. satisfy clothes needs can heater in your home making supply the conversion to 5500 watts, (2) wiring washing, permanently and injure check handicapped. are intended which other you to will sanitizing upon If anyone fits into one of these to using satisfies Failure to use the correct voltage shown on the model rating plate could result in death, serious bodily injury, or property damage. . . . must be 240 volts, dish heaters to a temperature contact. groups using hot water or if there is a local code or state law requiring a certain temperature water at the hot water tap, then you must take special precautions. In your the lowest hot water possible needs, temperature a means valve, should be used at the hot water people or at the water heater. Mixing setting such taps valves that as a mixing used by these are available at plumbing supply or hardware stores. Follow manufacturers instructions for installation of the valves. Before changing the factory power and Water heated washing, scald or physically/mentally with addition Before SCALD: Water Some people are more likely to be permanently injured by hot water than others. These include the elderly, children, the infirm, any voltage other than shown on the model rating plate. - CAN the setting on the Regulation" section See Figure 7 (below) thermostat, in this read the "Temperature manual. (1) . . . 10 gauge for mixing valve usage. AWG @ Type TW, 60°C or equivalent, and (3) Circuit breakers or fusing . . .capable of 30 amp loading. Also, the installation must conform with this manual, local codes and electric utility rules. Failure to comply can result in DEATH, INJURY, OR PROPERTY DAMAGE. SERIOUS BODILY HOT WATER OUTLET COLD WATER iNLET WATE R H EATER ELECTRIC MODEL NUMBER 932N LISTED Q CAPACITY U.S. GAL. SERIAL NUMBER WATER OUTLET FACTORY EQUIPPED UPPER ELEMENT WATTS LOWER ELEMENT WATTS TO COLD WATER f WITH MAXIMUM WATTS VOLTS A,C, ONLY MAXIMUM WORKING PRESSURE P.S.I. CHECK HERE IF INSTALLED AS FACTORY EQUIPPED FROM HOTWATER OUTLET ON WATER HEATER *MIXING VALVE OPTIONAL WATTAGE UPPER ELEMENT WATTS LOWER ELEMENT WATTS FIGURE 7. MAXIMUM WATTS CHECK HERE IF CONVERTED Figure WARNING SEE CONVERSION FIGURE 6. model Whether rating pen, check which or not the element plate must the appropriate is located adjacent be marked. block within to the lower 8 shows heater. The connections. INSTRUCTION NOTE: WATER iNLET HEATER ON If a water conversion Using is made a hard the model access the point rating ink plate, panel. Water Piping Water temperature over 125°F (52°C) can cause severe burns instantly resulting in severe injury or death. Children, the elderly, and the physically or mentally disabled are at highest riskfor scald injury. Feel water showering. before bathing Temperature available. limiting valves or such the attachment water heater in a closed a back-flow meter with a check valve, must to control be provided or Sears NOTE: If using before attaching tubing, Property Read instruction manual for safe temperature setting. • Do not apply • Contact on solder how tubing to the water 3/4" supply check system; valve, water means Contact the to control this to an adapter to the water inlet connection. lines directly and damage to the cold the tank. Damage Hazard damage. expansion tank if necessary. heat to cold water inlet. qualified water supply; expansion. Center Do not solder the water supply inlet. It will harm the dip tube - Install thermal water preventer, thermal the adapter • Avoid water heater are with etc.., in the cold water Service copper piping is equipped is installed as one having local utility situation. of the water heater installer or service agency. water NOTE: Toprotectagainstuntimelycorrosion ofhot water fittings, unions it is strongly or couplings connected recommended be installed to copper on this the hot. Put two threaded around water Fit T & P valve insulation and cold does not interfere di=electric heater Secure end or three of the all insulation using tape. heater. The hot water outlet turns of teflon threaded-to-sweat both ends of the 3/4" threaded connectors, connect of the water heater. over valve. Make sure that the insulation with the lever of the T & P valve. when pipe. 1. Look at the top cover of the water is marked that tape around coupling nipple. Using PIPE INSULATION and flexible the hot water pipe to the hot water outlet 2. Look at the top cover of the water heater. The cold water inlet is marked cold. Put two or three turns of teflon tape around the threaded end of the threaded-to-sweat coupling and around both ends of the 3/4" threaded connectors, connect the cold inlet of the water heater. water nipple. Using flexible pipe to the cold water :'= T&P ('_ iNSULATION NOTE: from Your the water tank, heater is insulated to minimize reduction in Further accomplished water heater, by insulating the hot heat water heat loss lines can from loss be FIGU RE 9. the Temperature-Pressure HOT OUTLET TO FLEXIBLE WATER CONNECTORS "_\_/_ Relief Valve SHUT-OFF VALVE HOUSE [_ l THREADED TO SWEAT COUPLING THREADED TO SWEAT COUPLING 3/4" THREADED - •Tem perature-pressure relief valve must comply with ANSI A21.22 andASMEcode. " Properly sized temperature-relief valve must be installed in opening provided. NIPPLE _ COL Hazard / 3!4" THREADED NIPPLE '=""___--_'HOT Explosion COLD INLET WATER LINE • Can result in overheating excessive tank pressure. TEMPERATUREPRESSURE , RELIEF VALVE DISCHARGE -PIPE (DO NOT CAP OR PLUG) This heater temperature is provided - pressure and Can cause serious injury or death. with a properly certified combination relief valve by the manufacturer. The valve is certified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment of materials as meeting the requirements for Relief Valves for Hot Water Supply Systems, ANSI Z21.22 • CSA 4.4, and the code requirements of ASME. If replaced, the valve must meet the requirements of local codes, but not less than a combination temperature and pressure relief valve certified as indicated in the above 6" paragraph. FLOOR DRAIN The valve FIGURE 8. insulation Fit pipe insulation for T & P valve over the incoming water line. Make sure cover of the heater. that the with a maximum than the water heater input rate as shown plate. (For electric heaters, watts x 3.412 rate) T & P Valve and Pipe Insulation Remove carton. must be marked set pressure not to exceed the marked hydrostatic working pressure of the water heater (150 psi = 1,035 kPa) and a discharge capacity not less and pipe connections cold water insulation on the model rating equals Btu/hr input from For safe operation of the water be removed its designated from heater, the relief valve opening must not nor plugged. line and the hot is against the top The temperature-pressure relief valve must be installed directly into the fitting of the water heater designed for the relief valve. 10 Position thevalvedownward andprovide tubingso thatany discharge willexitonlywithin6 inches(153mm)above,orat anydistance below thestructural floor.Becertain thatnocontact is madewithanyliveelectrical part.Thedischarge opening must not be blockedor reducedin size under any circumstances. Excessive length, over30feet(9.14m),oruse ofmorethanfourelbows cancauserestriction andreducethe discharge capacity ofthevalve. Water Damage • Temperature-pressure drain unless injury, hazard be allowed air gap discharge tubing between directly the relief To prevent damage, the relief valve water in -DISCHARGE PiPE (DO NOT CAP OR PLUG) to discharge is provided. to life, or property to TEMPERATURE_RPRESSURE ELIEF VALVE drain. is to be placed Do not connect a 6 inch COLD Hazard at adequate obstruction valve and the tank. HOT relief valve discharge pipe must terminate No valve or other Ifaftermanually operating thevalve,itfailstocompletely reset andcontinues to releasewater,immediately closethecold waterinlettothewaterheater, followthedraining instructions, andreplace thetemperature-pressure reliefvalvewitha new one. bodily quantities must should circumstances demand. If the discharge pipe is not connected to a drain or other suitable means, the water flow may cause property _6" AIR GAP damage. FLOOR DRAIN The Discharge Pipe: FIGURE 10. • Shall not be smaller valve, or have in size than any reducing the outlet couplings pipe size of the or other restrictions. Filling • Shall not be plugged • Shall be of material • Shall be installed the Water Heater or blocked. listed for hot water so as to allow the temperature-pressure pipe. distribution. complete relief valve, drainage and the of both Property discharge Damage . Avoid water • Shall terminate at an adequate • Shall not have any valve drain. between the relief valve Feel water showering. before bathing Temperature available. limiting valves that (1) no one temperature-pressure water property manually damage is in front relief discharged because valve faucet discharge 1. Close will not cause the water and any bodily or 2. may be extremely "ON" heater the water power. with water: heater drain Open the cold water supply NOTE: The cold water supply the water heater is in use. 3. To insure valve by turning complete filling is located valve to the water valve must of the tank, the handle heater. be left open allow to on the lower when air to exit by opening the nearest hot water faucet. Allow water to run until a constant flow is obtained. This will let air out of the water of the (2) the injury turning the right (clockwise). The drain valve front of the water heater. are the outlet line, before To fill the water must be manually should be taken to of or around operating. Never use this water heater unless it is completely full of water. To prevent damage to the tank and heating element, the tank must be filled with water. Water must flow from the hot water Read instruction manual for safe temperature setting. relief valve a year. Caution before and tank. Children, the elderly, and the physically or mentally disabled are at highest riskfor scald injury. ensure damage. • Fill tank with water Water temperature over 125°F (52°C) can cause severe burns instantly resultingin severeinju_ ordeath. The temperature-pressure operated at least once heater Hazard heater and the piping. Check all new water or hot. 4. 11 piping for leaks. Repair as needed. Converting These instructions element, operate Necessary the Lower Element only cover the conversion element bag contained water heater. of the convertible conversion within parts the electrical are junction located in a small box on top of the read this entire manual before attempting to install or the water heater. The water heater is factory set to operate at 3800 watts. The lower element can be converted operate at 5500 watts. Refer to "Facts to Consider About Convertible Lower Element" section. The Upper conventional wattage Element, (if double 3800 watt element which on 240 volts. (See The lower Element operation of the water at 3800 watts If after reading understand rating heater these instructions Fire Hazard / Electric BUSS BAR from on a 240 volt system. and this manual, call Sears heater.) can be converted watts any portion PARTS element model) is a only operates at its rated plate on the water to 5500 CONVERSION to the Service FIGURE 12. if you do not Center. Shock Before beginning supply to the water the conversion turn "OFF" electric power heater. Hazard Do not use this water heater with any voltage other than shown on the model rating plate• FIGURE 13. Failure to use the correct voltage shown on the model rating plate could result in death, serious bodily injury, or property damage. Before power making supply the conversion . . . must to 5500 be 240 volts, watts, check (2) wiring the The convertible access securing panel element is located of the water the access heater. panel, and behind Remove remove the lower the two screws panel. (1) . . . 10 gauge AWG @ Type TW, 60°C or equivalent, and (3) Circuit breakers or fusing . . .capable of 30 amp loading. Also, the installation must conform with this manual, local codes and electric utility rules. Failure to comply can result in DEATH, INJURY, OR PROPERTY DAMAGE. SERIOUS BODILY FIGURE 14. NOTE: model Whether rating pen, check which or not plate the element must be marked. the appropriate is located adjacent conversion Using block within to the a hard the model lower WATER HEATER ELECTRIC is made access point rating the ink 3. plate, Remove terminal the insulation cover. cap with handle to expose the panel. 932N LISTED Q CAPACITY MODEL FACTORY NUMBER EQUIPPED U.S GAL SERIAL NUMBER WiTH MAXIMUM UPPER LOWER ELEMENT ELEMENT WATTS WATTS OPTIONAL UPPER CHECK MAXIMUM VOLTS WATTS A.C. ONLY HERE WORKING }FINSTALLEDAS FACTORY PRESSURE EQUIPPED P,S I WATTAGE LOWER ELEMENT ELEMENT WATTS WATTS MAXIMUM CHECKHERE WATTS IFCONVERTED WARNING SEE FIGURE 15. CONVERSION INSTRUCTION Lower Element: Lift out the tab as shown to unclip the terminal cover from the thermostat. The terminal cover can now be removed from the thermostat. FIGURE 11. 12 LiFT OUT TAB TO UNCLIP TERMINAL COVER FROM THERMOSTAT 8. Tighten terminals connection. 2 and 3 to ensure proper Fire and Explosion • Failure to tighten cause a fire. electrical Hazard screws can • Failure to do this could result in death, serious bodily injury, or property damage. Failure to tighten terminal screws can cause result in DEATH, SERIOUS BODILY INJURY, FIGURE 16. a fire which can OR PROPERTY DAMAGE. 5. Remove move the screws the looped from terminal end of the wire 2 of the element, and 9. aside. Replace terminal the locking cover on thermostat tabs on the terminal cover making Fire and E×plosion = Thermostat 6. The buss bar is labeled terminals screw 5500 W. Place 2 and 3 with the 5500 provided into terminal place must the buss W visible. Install and be death, the extra serious property 3. Make sure the thermostat cover is in place, 10. is flush Replace the insulation covers the thermostat SERIOUS The wire must removed remain top of the secured looped buss using from and bar, over the terminal now 2 has the opening remaining a looped be placed (as end. shown) of terminal cover It on 2, and Q screw. FIGURE 20. FIGURE 19. 13 is in insulation bodily result in injury, or the tank, the terminal is replaced. BODILY cap with handle and element. FIGURE 18. flush damage. against and the insulation so can result in DEATH, PROPERTY DAMAGE. 5500W 7. the replaced. e Failure to do this could bar over that Hazard againstthe tank. ,, Make sure terminal FIGURE 17. sure are in place. Failure INJURY, to do OR so that it completely 11. Replace the access panel. Fire Hazard / Electric Shock Do not use this ® Hazard water heater any voltage other than shown model rating plate. Failure to use the correct voltage shown on the model rating plate could result in death, serious bodily injury, or property damage. FIGURE 21. 12. Complete wiring "ON" electric with water. to the water heater, power to the water or if completed, heater after filling with on the turn the tank If wiring from your fuse box or circuit for your old water heater, to reuse the existing the water heater Sears to arrange Provide a way working on the water Install and wire, to easily connect box was aluminum have by a competent breaker or fuse block disconnect switch. FIGURE 22, breaker it with copper aluminum made salesperson replace wire. If you wish the connection electrician. Contact for a professional shut off the This in the entrance a circuit could directly electrician. electric heater. power be with box from at your when a circuit or a separate the main fuse or circuit breaker box. This circuit must be the right size and have its own fuse or circuit breaker. Refer to the chart in the "Product Specifications" fuse or circuit breaker. improper . installation and use may result in property damage. Fill tank with water 3. If metal before operation. conduit section for the correct is used for the grounding The grounding aluminum, electrode conductor or copperclad joint. faucet electrical before turning Rigid "ON" power. metal means Wiring water provide heater. requirements all wiring of the proper You must obey local codes when you If you are not familiar install this with electric the wiring to this water electrician. Contact professional heater, your outside Flexible of the company wiring. codes have any doubt, even the slightest size and electric and practices, or if you water heater voltage EQUIPPED is equipped use this water have on the model can SERIOUS or conduit, or may be used for the grounding or tubing is terminated in fittings metal conduit or flexible metallic tubing if all The length in any ground 6 feet. path does not exceed return the shall be permitted for grounding conditions are met: following doubt, in your ability to connect obtain the service Sears salesperson The circuit of a competent to arrange cause BODILY any questions FOR ONE VOLTAGE for one type voltage rating plate near the bottom one shown metal material a splice conductors by overcurrent for a devices contained rated therein are protected at 20 amperes or less. electrician. HEATERS DO NOT The without for grounding. The conduit WATER shall be of copper, length intermediate tubing if conduit approved You must conduit, metallic conductor: aluminum. shall be of one continuous Never use this water heater unless it is completely full of water. To prevent damage to the tank and heating element, the tank must be filled with water. Water must flow from the hot water size wire and access heater INJURY, or doubts Check panel for the correct with any voltage rating plate. problems only. ONLY: This which Failure can OR PROPERTY consult other approved NFPA70. in DEATH, DAMAGE. your electric in fittings For complete grounding details and all allowable exceptions, refer to the current edition of the NEC - National Electrical Code the to use the correct result is terminated the voltage. than or tubing for grounding. If you 4. A standard 1/2" conduit opening has been made in the water heater junction box for the conduit connection. company. 14 5. WiringDiagrams (see"Wiring supplied showing connections the between You can easily removing the junction section) most the water heater see which type box cover Two Wire Connection requiring Diagrams" two common Wire 6. of have by Use wire nuts and connect the power supply wires inside the water heater's junction box. 7. The water heater must installer. A green ground heater. water heater's location. is the most common connect Connection you on top of the water red to red, black black, and the ground wire to the green in the junction box of the water heater. Three types Diagram: ground is used when junction be electrically "grounded" screw has been provided by the on the box. to this Connect 8. Replace the wiring you junction cover and have simply wire If you have purchased a three wire connection but you are not on a "Time a standard follow connection two the connection wire Clock" or "Off Peak" connection diagram in block power ground wire using the screw WiRE NUT CONDUIT these connections refer to block 1 or 2 in this wiring diagram for the type of system you have. heater to the to screw are connecting the water heater to a power supply that has a "Time Clock" or "Off Peak" meter. To make NOTE: wiring and the power supply. connection Diagrams: you to simply have been water GREEN .GROUND meter supply, 3 of the three diagram. FIGURE 23. 15 provided. Wiring Diagrams STANDARD WIRING NON-SIMULTANEOUS FOR 2 WIRE LEAD WATER OPERATION HEATERS 240 VOLT DOUBLE ELEMENT A6 [ GROUND TE"M'NAL------F:-_I_-* Before panels removing any access or servicing the water ,, ol heater, make sure the electrical supply to the water heater is turned "OFF". Tl__T2?owersuPpLY ,.,I HI-TEMP LImit-_l(_'ll_-@l SWITCH rJK_ JUNCTION BOX / I_ oP.E. _q , Failure to do this could result in death, serious bodily injury, or property damage. THERMOSTAT BUSS _ I <l ./_.. f _ OI / .___ ELEMENT I_ O _ -, FOR5500WATTS I('_ THERMOSTAT"-*I _ Lu _1 _ bu - I \ I o LOWERHEATI FOR3800WATTS__ FIGURE 24. WIRING FOR 3 WIRE LEAD WATER HEATERS NON=SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT *NOTE: Some lower Hi-Temp Limit Switches may have 4 terminals. Use only the 2 terminals on left. A9 UPPER J3_J _uJ_j _:,_ HI-TEMP _ SWITCH ,.m_I I__ {'_ UPPER T.ERMOSTAT_ _ ,nO,CATOR (OPTIONAL) :-C-_-)I' _, ,,=, I I o_ 1. TIME CLOCK SWITCH OPERATES BOTTOM ELEMENT ONLY TOELECTRIC il I X UPPER _ tOTIme CLOCK SWITCH _ YELLOW JUNCTION BLACK I !:BLUEI HEATING-- --_£;/-------J I I#_ 0 OPERATES "OFF PEAK" BOTTOM TO ELECTRIC METER ELEMENT .,--_==-L2 LI_ \ of 5_ _ n,-TEMP YELLOW 3. LOWER ---._1-% I OR°°00WATTS,HERMO% I OI A la LOWER _l METER JUNCTION _ T BLUEi BLACK BOX FOR TWO WIRE CONNECTION TO ELECTRIC POWER SUPPLY LI L2 I _ YELLOWI FOR 38°0 WATTS ONLY TO "OFF PEAK" POWER S UPPLY_ " BOX -_1al I _1 2. BUSS _L2 POWER SUPPLY _ FIGURE 25. 16 JUNCTION _FBLLIE_BLACK BOX Temperature Regulation The lower thermostat approximates water and Water temperature over 125°F (52°C) can cause severe burns instantly resulting in severe injury or death• 120°F temperature on the water before bathing or Temperature available. limiting valves are set and is desired• heating Read before at a position which is adjustable if a different all warnings in this manual proceeding• TEMPERATURE ADJUSTMENT Children, the elderly, and the physically or mentally disabled are at highest risk for scald injury. Feel water showering• is factory (49°C), m KNOB Read instruction manual for safe temperature setting. HOTTER WATER CAN SCALD: Water heaters are intended produce hot water• Water heated to a temperature satisfy clothes washing, dish washing, and other ADJUSTABLE LOWER THERMOSTAT(FOR DUAL ELEMENT MODELS) to which will sanitizing ADJUSTABLE LOWER THERMOSTAT WITH HIGH LIMIT needs can scald and permanently injure you upon contact• Some people are more likely to be permanently injured by hot water than others• These include the elderly, children, the infirm, or physically/mentally handicapped• If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot FIGURE 27. water tap, then you must take special precautions• In addition to using the lowest possible temperature setting that satisfies your hot water needs, some type of tempering device, such as a Temperature mixing valve, should be used at the hot water taps used by these people or at the water heater• Mixing valves are available at NOTE: plumbing recommended supply or hardware stores• Follow instructions for installation of the valves, Before factory setting of the thermostat, see Temperature at right• Never allow small children to use a hot water manufacturers The upper approximates water temperature and on the water have been factory (49°C), to reduce set at a the risk set at a position which is adjustable if a different is desired• Read all warnings heating before proceeding• PANEL {DUAL r,AODELS (Refer UPPER BEHIND PANEL About 1/2 second I50°F (66°C) About 1-1/2 seconds I40°F (60°C) Less than 5 seconds I30°F (54°C) About 30 seconds I20°F (49°C) More than 5 minutes and Lower to thermostat Thermostat illustrations under Adjustments "Thermostat" section) Before removing any access panels or servicing the water heater, make sure the electrical supply to the water heater is turned "OFF". ELEMENT ONLY) IL • Failure TEMPERATURE \ ADJUSTMENT KNOB ADJUSTABLE (49°-60°0) manufacturers, I ADJUSTABLE THERMOSTAT UPPER ACCESS _j of 120°--140°F in this manual m_ ,w range dishwasher I60°F (71°C) person Upper thermostat is factory 120°F (49°C), and by most tap, or to draw Thermostat heater 120°F temperature changing the Settings table their own bath water• Never leave a child or handicapped unattended in a bathtub or shower• The thermostats of this water position which approximates of scald injury• Water Settings to do this could death, serious bodily property damage. UPPER THERMOSTAT FIGURE 26. 17 result in injury, or NOTE:It is notnecessary to adjustthe upperthermostat. Temperature-Pressure Relief Valve Operation However, ifit is adjusted abovethefactorysetpointof 120°F (49°C),it is recommended thatit notbesethigherthanthe The temperature-pressure relief valve must be manually lowerthermostat setting. operated at least once a year. Theupperandlowerthermostats areadjustable ifa different watertemperature is desired.Readall warningsin the "Temperature-Regulation" section before • Burn hazard proceeding. 1. Turn "OFF" the electric power to the water heater at the junction box. • Hotwater discharge. • Keep clear of relief valve discharge outlet. [ ,, Before removing any access panels or servicing the water heater, make sure the electrical supply to the water heater is turned "OFF". The off the cap with and/or lower access panel, valve must be manually be taken to ensure the outlet of the or bodily injury. The water may be extremely hot. TEMPERATURE_PRESSURE insulation handle. 3. The slotted clockwise counter upper relief at least once a year. Caution should no one is in front of or around temperature-pressure relief valve discharge line, and (2) the water manually discharged will not cause any property damage ,, Failure to do this could result in death, serious bodily injury, or property damage. 2. Take temperature-pressure operated that (1) adjustment ( f'_ (using a screwdriver) ) to increase clockwise the can be turned temperature ( _'_ ) to decrease setting the temperature or DISCHARGE setting. PiPE FIGURE 28. 4. Replace the insulation cap with handle and access panel. If after manually 5. Turn "ON" the power and supply. water continues inlet to the water and replace Anode Rod Inspection operating the valve, to release water, heater, it fails to completely immediately follow the temperature-pressure close the draining relief valve reset the cold instructions, with a new one. Failure to install and maintain a new properly listed temperaturepressure relief valve will release the manufacturer from any claim which might result from excessive temperature or pressure. Property • Avoid water . Inspection heater Damage Hazard If the temperature-pressure or discharges damage. and replacement relief valve on the appliance periodically, Service Center plug the temperature-pressure rod is used to protect hot tanks water submerged corroding rod. This must itself with water depends high water or replaced more often Replacement life of your water calling Sears should be checked than heater. an anode Inspection Center. annually At The Instead to weeps thermal for further information. Do not relief valve. Draining of condition. conductivity, or pitted and should of a depleted Service in operating A corroded conductivity due Most rod. the tank. on the water condition. corrosion. anode be and eat away the anode taste or color. The rod to keep the tank deterioration an to protect the tank, water ions attack does not affect the water's necessarily indicates the tank from equipped rod sacrifices be maintained Anode intact. are may expansion. Your water heater may have a check valve installed in the water line or a water meter with a check valve. Consult of anode as needed. your local Sears The anode this be checked rod that anode anode appears . Burn hazard not and/ to be rod can extend the be conducted by should a minimum after the warranty the • Hot water discharge. rod • Keep hands clear of drain valve discharge. anode(s) period. 18 Thewaterheater should bedrained ifbeingshutdownduring freezing temperatures. Also,periodic draining andcleaning of sediment fromthetankmaybenecessary. l 1. Turn "OFF" junction the electrical power to the water heater at the box. 2. Remove handle. 3. Lift out the tab as shown below to unclip the terminal cover from the thermostat. The terminal cover can now be removed • Before removing any access panels or servicing the water heater, make sure the electrical supply to the water heater is turned "OFF". from the access panel and the insulation cap with the thermostat. Failure to do this could result in death, serious bodily property damage. injury, or LIFT OUT TAB TO UNCLIP TERMINAL COVER FROM THERMOSTAT 1. Before beginning water heater. 2. CLOSE turn "OFF" the cold water 3. OPEN a nearby draining. 4. Connect to the drain If the drained for an extended with adequate water hose drain and leave valve and supply to the heater. open to allow for terminate LOWER THERMOSTAT WITHOUT HIGH LIMIT to an or outdoors. the water heater NOTE: open power inlet valve to the water hot water faucet a hose adequate 5. OPEN the electric drain valve to allow heater is going period, connected to the drain allowing for tank draining. be shut valve water down and should be left to terminate to an UPPER AND LOWER THERMOSTAT WITH HIGH LIMIT drain. FIGURE 29. 6. Close 7. Follow the drain valve. "Filling "Installation 8. Turn "ON" the Water Instructions" power Heater" instructions in the 4. Disconnect 5. Remove wires from the thermostat. section. to the water heater. the thermostat from behind the thermostat bracket. 6. improper installation and use may result in property damage. • Fill tank with water 7. Place the new thermostat firmly against Attach use this water heater the wires unless it is completely Some through full of water. of the terminals strip faucet power. 8. Put plastic Removal/Replacement 9. Replace the thermostat. Thermostat turning "ON" sure it fits to the new thermostat. an eye-opening. To prevent damage to the tank and heating element, the tank must be filled with water. Water must flow from the hot water before making before operation. NOTE: Never in the bracket the tank. l wire 3/8" to a straight 10. Replace Element -Before removing any access panels or servicing the water heater, make sure the electrical supply to the water heater is turned "OFF". NOTE: element clean • Failure to do this could result in death, serious bodily property damage. injury, terminal access may require If wires length cover insulation panel, and back cap then straight-in are now looped, wiring recur and to cover the insert. in place. with handle turn the electric power on. Cleaning/Replacement These instructions replacement or replace are written for the lower the upper element from for element element. cleaning and If it is necessary element, then repeat your in order to these instructions. or To remove replace 19 it. the tank to clean or Remove [ remove the two screws securing the access panel, and panel. o Before removing any access panels or servicing the water heater, make sure the electrical supply to the water heater is turned "OFF". • Failure to do this could result in death, serious bodily property damage. Before beginning the water heater. turn "OFF" the electric injury, power or supply FIGURE 33. to 5. Remove the insulation cap with handle. QI .___J FIGURE 30. 2. Turn off the water supply to the water Shut-off valve or water meter. heater at the water FIGURE 34. Lift out the tab as shown to unclip the terminal cover from the thermostat. The terminal cover can now be removed FIGURE 31. 3. Attach a hose to the water heater other end in a floor drain or outdoors. drain valve and put the from the thermostat. Open the water heater drain valve. Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining. LiFT OUT TAB TO UNCUP TERMINAL COVER FROM THERMOSTAT LOWER THERMOSTAT WITHOUT HIGH LIMIT FIGURE 32, UPPER AND LOWER THERMOSTAT WITH HIGH LIMIT , Burn hazard FIGURE • Hot water discharge. Disconnect the two wires old element from the tank. 35. on the element • Keep hands clear of drain valve discharge. The water passing out of the drain valve may be extremely hot. To avoid being scalded, make sure all connections are tight and that the water flow is directed away from any person. FIGURE 36. 2O and unscrew the 8. Clean the area around sediment tank. from the element or around opening. the element Remove opening, inside any Never the To prevent damage to the tank and heating element, the tank must be filled with water. Water must flow from the hot water faucet g. If you are cleaning the element you have removed, do so by scraping or soaking in vinegar or a de-liming solution. use this water before 14. Check turning element element 15. Reconnect unless "ON" gasket. leaks. steps Then If leakage 2 and repeat the two wires 3, remove steps to the element make sure the thermostat surface of the tank. Fire Hazard Electric Shock it is completely full of water. power. for water or repeat reposition E heater remains occurs, tighten element 10 through and 14. and then check firmly against to the and Hazard " Do not use replacement elements with any voltage other than shown on the model rating plate. " Failure to use the correct voltage shown on the model rating plate could result in death, serious bodily injury, or property FIGURE 38. damage. 16. Replace the locking Replacement elements must no greater wattage than to the water heater. 10. A new gasket possible water (1) be the same listed on the model should be leak. (See voltage rating tank, securing tightly using an element cover on thermostat tabs on the terminal cover making sure that are in place. and (2) plate affixed used in all cases to prevent a Element Gasket in the "Repair Parts List " Chart). Place the new element thread side of the cleaned or new element terminal LIFT OUT TAB TO UNCLIP TERMINAL COVER FROM THERMOSTAT gasket on the and screw into wrench. ( LOWER THERMOSTAT WITHOUT HIGH LIMIT UPPER AND LOWER THERMOSTAT WITH HiGH LiMiT FIGURE 37. 11. Close the water heater the right (clockwise). the water heater. drain valve 12. Open the cold water supply NOTE: The cold water supply water heater is in use. 13. To insure complete filling opening the nearest until a constant flow water heater improper by turning The drain valve the handle to FIGURE 39. is on the lower front of valve to the water heater. valve must be left open when of the tank, allow 17. Replace the insulation covers the thermostat air to exit cap with handle and element. the i-1 by IQ hot water faucet. Allow water to run is obtained. This will let air out of the and the piping. installation and use may result in property damage. . Fill tank with water so that it completely before operation. FIGURE 40. 21 18. Replace access panel. 19. Turn "ON" electric Follow power to water heater. "Draining" Turning counter screw handle. Remove Screw instructions. clockwise, the washer the and handle valve and TIGHTEN. and retighten See remove "Draining" the hex cap below Drain Valve Washer Check Replacement Turn cap assembly using "ON" electric power to the water _HANDLE CAP . Before removing any access panels or servicing the water heater, make sure the electrical supply to the water heater is turned "OFF". NOTE: washer For replacement, available ordering a replacement List" section. Before beginning the water heater. use a 17/32" at your nearest washer, turn "OFF" refer x 13/64" NOT instructions drain OVER in the heater. AND ASSEMBLY FIGURE42. or Before calling for repair service, read the "Start Up Conditions" and "Operational Conditions" found in the Troubleshooting section of this manual. x 1/8" thick store. "Parts For Order If a condition of the water the electrical into the Service hardware to the DO WASHER • Failure to do this could result in injury, back a wrench. for leaks. [ death, serious bodily property damage. the put the new one in place. Follow "Filling the Water Heater" "Installation Instructions" section. FIGURE 41. section. power supply to persists heater, Contact Sears (1-800-469-4663). 22 or you are uncertain let a qualified Repair Services person at about check the operation it out. 1-800-4-MY-HOME ® Start Up Conditions THERMAL NOTE: Expansion EXPANSION that pressure, Property - Contact Water supply Damage heater . Install thermal tank or device installer or service systems may, because cut-offs, installed _ of such events the water heater tank expands will that any devices have a by-pass to relieve the Service Center Thermal Expansion installed (21 etc...to are not .RECOMMENDED (VERTICAL WATER COLD INLET and closed water. HOT _COLD _ which in Inches Number In Gallons Diameter _%"(1) 12} PRESSURE m_ Pipe Fitting On Tank 5 represent In each (Gallons) 30 40 50 66 82 4Opsi 2 2 2 5 5 5Opsi 2 2 2 5 5 Capacity 60psi 2 2 5 5 5 Needed 70psi 2 2 5 5 5 80psi 2 5 5 5 5 or dangerous Conditions glass-lined water recorded inlet regulated water pressure. water pressure in a 24 hour period heater there rod (see parts section) Certain water conditions for corrosion will cause rod and the most water. The is installed protection a reaction common complaint one anode of the tank. between this associated with the anode rod is one of a "rotten egg smell". This odor is derived from hydrogen sulfide gas dissolved in the water. The smell is the result of four factors which must all be present for the odor to develop: A. A concentration of sulfate B. Little or no dissolved *Highest conditions. SMELLY WATER Water Pressure harmful Operational Tank Sizing Chart Capacity SOUNDS Possible noises due to expansion and contraction of some metal parts during periods of heat-up and cool-down do not 12-3/4 (323 ram) 3/4" Male Heater COLD ALTERNATE RECOMMENDED INSTALLATION (HORIZONTAL MOUNTING} -- STRANGE I1 (279 ram) 14-3/4 (375 ram) 3/4" Male Water INLET FIGURE 43. 8 (203 ram) Inlet* f / GAUGE WATER SHUT-OFF in controlling 2 Expansion VALVEWiTH BY-PASS // TANK could create Length PRESSURE REDUCING (3) STRAPPING EXPANSION Tank Specifications Dimensions Tank FLOOR, CEiLiNGJOIST, ETC. ti__1! If the relieving relief valve is for assistance Tank Expansion HEATER \ as it is heated iNLET COLD WATER SHUT-OFF iNSTALLATiON MOUNTING} WATER FITTING and/or the system have an pressure built by thermal Capacity 153.331950 VALVE WITH REDUCING BY-PASS This is an unacceptable Model 153.331020 'NLET FiTTiNG PRESSURE GAUGE expansion in the water system. Thermal expansion tanks are available from Sears stores and through the Sears Service Centers. Contact the local plumbing inspector, water supplier and/or the Sears these situations. PRESSURE relieve the excess pressure. The relief valve is not intended for the relief of thermal expansion. and must be corrected. system tank (3) COLD WATER as high back flow preventers, When these devices and increases the pressure of the water system. point of the water heater's temperature-pressure a closed expansion 80 psi. agency. water is heated, it expands (thermal expansion) systems do not allow for the expansion of heated It is recommended than air 40 psi, the to match if necessary. equipped with an internal by-pass, and no other measures are taken, the devices cause the water system to be closed. As constant condition a 40 psi WATER HEATER _ the effects of water hammer devices such as pressure reducing valves, check valves, control these types of problems. reached, the valve temperature-pressure not be higher COLD// Hazard qualified within with damage. expansion line pressure, frequent among others, have The water are pre-charged but must HOT • Avoid water tanks charge. If the inlet water pressure is higher than expansion tank's air pressure must be adjusted or 23 C. A sulfate reducing harmless bacteria in the supply oxygen bacteria water. in the water. within is non-toxic the water to humans.) heater. (This D.Anexcess ofactivehydrogen inthetank.Thisiscaused by corrosion protective actionoftheanode. I Smellywatermaybeeliminated or reduced in somewater heatermodels byreplacing theanoderod(s)withoneofless activematerial, andthenchlorinating thewaterheater tankand allhotwaterlines.Contact thelocalSearsService Center for furtherinformation concerning anAnodeReplacement Kit #9001453 andthisChlorination Treatment. Anodereplacement andchlorination ofthetankarenotcoveredbythewater heater'slimitedwarranty. If thesmellywaterpersists aftertheanodereplacement and chlorination treatment; thenyoushouldconsider chlorinating oraerating yourwatersupply. Do not remove doing the anode so, all warranty leaving the tank on the water heater unprotected. tank ® Before removing any access panels or servicing the water heater, make sure the electrical supply to the water heater is turned "OFF". " Failure to do this could death, serious bodily property damage. 1. Before beginning, water heater. turn "OFF" electrical result in injury, power or supply to the By is voided. "AIR" IN HOT WATER FAUCETS Explosion Hazard • Flammable hydrogen gases may be present. FIGURE 44. 2. Remove . Keep all ignition sources away from faucet when turning on hot water. remove 3. Remove the the 4. Reset the "RESET". HYDROGEN GAS: water that has not been system Hydrogen (generally two weeks flammable and explosive. under these be opened system conditions, minutes similar faucet is opened. there near the faucet There through must insulation high limit water on your noise. to clean by pushing in the red button marked RESET hot any water machine). the pipe as the hot water be no smoking or open flame areas, scale elements. "Element or mineral This buildup deposits will build will cause Cleaning/Replacement" 5. Replace the insulation covers the thermostat up a rumbling instructions 6. Replace the elements. Follow the behind the access resetting panel. instructions NOTE: If your water heater which the access 7. Turn "ON" electric If the refer with a reset high Department limit "3 wire section, then is connected lead" wiring the water heater on both the upper and lower thermostats. to reset the high-limit behind the upper will to the high in the have so that it completely power to the water must be reset again, heater. call to find out why the high limit turned Sears "OFF" Service the electric power limit NOT ENOUGH OR NO HOT WATER to an "Off Peak" Clock, diagram cap with handle and element. panel. In a new installation, Diagram" handle. be an unusual The water heater has a high limit shut off system button located on the thermostat. the and FIGURE 45. and replace uses panel faucet HIGH TEMPERATURE SHUT OFF SYSTEM and access at the time it is open. heating Follow cap with of injury RUMBLING NOISE In some the of time sink before to the or washing securing is extremely hot water will probably screws in a hot possibility the connected as a dishwasher to air escaping gas at the kitchen are gas is present, sound the recommend which are used (such If hydrogen be produced Hydrogen To prevent we appliances can used for a long period or more). for several electrical gas two panel. connected. "Wiring heater may not be properly valve is open. Review and check piping installation. Make sure that the cold water line is connected to the cold water inlet to the a high limit water Follow the instructions and lower access the water Make sure the cold water supply heater on the water panels. 24 and the hot water heater. line to the hot water outlet 2. 3. Make sure the electrical "ON". Check for loose supply to your water heater is shut off system. in the or blown fuses in your water heater Circuit breakers weaken with age and their rated load and should be replaced. may not circuit. 8. handle g. 4. Make certain the disconnect switch, if used, is in the "ON" 5. Check been to see the electric interrupted. If this service to your is the case, house contact the During very cold weather, colder and it will require The hot water heater. position. 10. thermostat "Temperature 7. set to the Regulation" desired experienced very water, problem be due may hot water If you can not determine WATER and now heater pipes water will also time to become the capacity to recover and faucets be heated. of the water after abnormal for possible the problem, then call the Sears Department. See section. If you had the temperature? the incoming a longer usage may exceed examine Shut Off System" electric Service Is the Temperature section. If so, wait for water demand. Also water leaks. has not company. 6. See "High "Troubleshooting" no hot Adjust to the high temperature IS TOO HOT the thermostat Regulation" 25 section. to a lower setting. See the "Temperature Never usethiswaterheater unless itiscompletely fullofwater. Toprevent damage tothetankandheating element, thetank mustbefilledwithwater.Thewatermustflowfromthehot waterfaucetbefore turning "ON"power. A. *Condensation maybeseenonpipesinhumidweather or pipeconnections maybeleaking. B.Smallamounts of waterfromthetemperature-pressure reliefvalvemaybeduetothermal expansion orhighwater pressure inyourarea. C.*Thetemperature-pressure reliefvalvemaybeleaking at thetankfitting. D.Theelement maybeleaking atthetankfitting. • Before removing any access panels or servicing the water heater, make sure the electrical supply to the water heater is turned "OFF". • Failure to do this could death, serious bodily property damage. Readandunderstand instruction manual andsafetymessages before installing, operating or servicing thiswaterheater. Failure tofollowinstructions and safety messages couldresultin deathorserious injury. Instruction manual mustremain withwaterheater. Turn electrical insulation proper power cap with draining or replace tighten E. Water and on element. securely. Then remove If leaking instructions gasket instructions "OFF", handle. access around remove Place follow and follow Reposition into opening the Instructions" or panel element, element. element "Filling in the "Installation result in injury, Water and Heater" section. from drain valve may be due to the valve being opened slightly Readthismanual first.Thenbefore checking thewaterheater makesuretheelectric supply hasbeenturned "OFF", andnever turntheelectric supply "on"before thetankiscompletely fullof water. loose relief valve. a full inspection necessary Leakage should may be leaking in the water heater pressure If youarenotthoroughly familiar withelectric codes, thewater heater, andsafetypractices, contact yourlocalSearsService Center tocheckthewaterheater. bottom or on the floor may be from connections or the DO NOT replace of all possible water corrective from other also at the tank fitting. steps taken. appliances, water temperature- the water sources heater until is made and lines, or ground seepage be checked. Note: To check where threaded portion enters tank, insert cotton swab between jacket opening and fitting. if cotton is wet, follow "Draining" instructions in the "Service and Adjustment" section and then remove fitting. Put pipe dope or teflon tape on the threads and replace. Then follow "Filling the Water Heater" instructions in the "installation instructions"section. installation and use may result in property damage, - Fill tank with water G Water valve condensation, Usethisguideto checka "Leaking"waterheater.Many suspected "Leakers" arenotleaking tanks.Oftenthesource of thewatercanbefoundandcorrected. improper F. *The drain before operation. 26 KENMORE POWER MISER TM 9 ELECTRIC WATER HEATERS I 153.329264 I 38Gallon Short I I 153.329265 I 38 Gallon Short I NOTE:A UPPER ELEMENT: elements. These water heaters are equipped with 3800 watt LOWER ELEMENT: These water heaters are equipped with factory installed convertible elements, which can be operated at 3800 watts or 5500 watts. Convertible elements are not offered as replacement parts. ELEMENT OROERING INFORMATION: If a replacement 3800 watt, 240 vott element is needed, order part no. 9000049 replacement element. If, at the time of installation, the water heater was converted to operate at 5500 watts, order part no. 9000396 replacement element. (See model rating plate "If Converted" box). NOTE:B These retard water heaters are equipped with a build-up of dissolved solids. Key No. 1 2 3 4 5 6 7 8 9 10 1I 12 13 14 15 16 I7 18 19 2O 21 22 23 24 25 a Roto-SwirF '_ dip tube to Model No. Part Description Buss Bar Kit Drain Valve Drain Valve Washer (17/32"x13/64"x1/8" Element Gasket Element Gasket Lower Access Panel w/Hi-Limit 153.329265 9001591 9003464 9001584 9000308 9000308 9003900 9001591 9003464 9001584 9000308 9000308 9003900 9000049 9000396 185797-000 184227-000 9000049 9000396 9002300 185797-000 184227-000 9003909 9003909 9003487 9001986 9003909 9003909 9003487 9001986 4233086 4233086 9002438 9002438 thick)** Lower Element (See NOTE "A" above) Lower Thermostat Manual # 153.329264 3800 Watt 5500 Watt (3 wire lead models) 11 Model Rating Plate ! Nipple (Cold Inlet) w/Heat Traps Nipple (Hot Outlet) w/Heat Traps*** Primary Anode Rod Roto-SwirP '_Dip Tube (See NOTE "B" above) SecondaryAnode Rod w/Nipple !Hot Outlet) w/HT Temperature Pressure Relief Valve* Terminal Cover Terminal Cover Terminal Cover Thermostat Bracket Thermostat Bracket 9002438 9002276 9000309 9000309 9002671 9000049 9002302 UpperAccess Panel Upper Element (See NOTE "A" above) Upper Thermostat w/Hi Limit 2 Pole Thermostat(Two wire lead mod_l1- 9000309 9000309 9002671 9000049 9002302 9002214 * These parts are also available at most Sears retail stores. ** Also available at most hardware stores. *** When secondary anode w/nipple not provided. 1" Replaced only on return of damaged plate. 1"1" Refer to Wiring Diagram section for verification. #Not illustrated. Now that you have purchased this water heater, should a need ever exist for repair parts or service, simply contact any Sears Service Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide The model number of the water heater will be found on the model rating plate located near the access panel. all pertinent WHEN ORDERING REPAIR FOLLOWING INFORMATION: facts when you call or visit. All Parts listed may be ordered from any Sears Service Center and by calling 1-800-366-PART (1-800-366-7278). If the parts you need are not stocked electronically for handling. transmitted locally, your order to a Sears Repair Parts Distribution PARTS, ModeINumber • Part Number SeriaINumber • Part Description ALWAYS GIVE will be Center THIS ISA REPAIR PARTS LIST, NOTA PACKING LIST. 27 THE KENMORE POWER MISER TM 9 ELECTRIC WATER HEATERS 153.329362 153.329363 153.329462 153.329463 153.329562 30 Gallon 30 Gallon 40 Gallon 40 Gallon 55 Gallon NOTE:A UPPER ELEMENT: elements. These water heaters are equipped with 3800 watt LOWER ELEMENT: These water heaters are equipped with factory installed convertible elements, which can be operated at 3800 watts or 5500 watts. Convertible elements are not offered as replacement parts. ELEMENT ORDERING INFORMATION: If a replacement 3800 watt, 240 volt element is needed, order part no. 9000049 replacement element, if, at the time of installation, the water heater was converted to operate at 5500 watts, order part no. 9000396 replacement element. (See mode{ rating plate "if Converted" box) NOTE:B These retard Key No. 1 2 3 4 5 6 7 8 9 10 I1 12 13 14 15 16 17 18 19 20 21 22 23 24 25 water heaters are equipped with a Roto-Swirl a build-up of dissolved solids. TM dip tube to Model No. Part Description Buss Bar Kit Drain Valve Drain Valve Washer (17/32"xl Element Gasket Element Gasket Lower Access Panel Lower Element* 3/64"xl/8" (See NOTE "A" above) Lower Thermostat Manual w/Hi-Limit* thick) 3800 Watt 5500 Watt !3 wire lead models) 153.329352 9001591 9001588 153.329353 9001591 9001588 153.329462 9001591 9001588 153,329453 9001591 9001588 153329562 9001591 9001588 9001584 9000308 9000308 9002671 9001584 9000308 9000308 9002671 9001584 9000308 9000308 9002671 9001584 9000308 9000308 9002671 9001584 9000308 9000308 9002671 9000049 9000396 9000049 9000396 9002300 185797-000 184227-000 9003921 9000049 9000396 9000049 9000396 185797-000 184227-000 9003909 9000049 9000396 9002300 185797-000 184227-000 9003909 185797-000 184227-000 9004334 9003921 9003483 9003501 9003909 9001829 9003929 9003909 9001829 9003929 9004334 9003650 9003919 4233086 42 33086 9002276 9002438 4233086 4233086 9002276 9002438 11 185797-000 Model Rating Plate 1" Nipple (Cold Inlet) w/Heat Traps Nipple (Hot Outlet) w/Heat Traps*** Primaq/Anode Rod Roto-SwirP '_Dip Tube (See NOTE "B" above) SecondaryAnode Rod w/Nipple (Hot Outlet) w/HT 184227-000 9003921 9003921 9003483 9003501 Temperature Pressure Relief Valve* Terminal Cover Terminal Cover Terminal Cover Thermostat Bracket Thermostat Bracket 42 33086 9002276 9002438 Upper Upper Upper Pole 9002671 9000049 9002302 9002214 9000309 9000309 Access Panel Element (See NOTE "A" above) Thermostat w/Hi Limit Thermostat (Twow!re lead mode!s) 1-1- 9002438 9002438 9000309 9000309 9002671 9000049 9002302 9000309 9000309 9002671 9000049 9002302 9002214 9002438 9002438 9000309 9000309 9002671 9000049 9002302 9000309 9000309 9002671 9000049 9002302 9002214 * These parts are also available at most Sears retail stores. ** Also available at most hardware stores. *** When secondary anode w/nipple not provided. 1" Replaced only on return of damaged plate. 1"1" Refer to Wiring Diagram section for verification. #Not illustrated. Now that you have purchased this water heater, should a need ever The model number of the water heater will be found on the model rating plate located near the access panel. exist for repair parts or service, simply contact any Sears Service Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide all pertinent facts when you call or visit. WHEN ORDERING REPAIR FOLLOWING INFORMATION: All Parts listed may be ordered from any Sears Service Center and by calling 1-800-366-PART (1-800-366-7278). If the parts you need are not stocked locally, your order electronically transmitted to a Sears Repair Parts Distribution for handling. PARTS, ALWAYS ModeINumber • Part Number SeriaINumber • Part Description GIVE THE will be Center THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST, 28 KENMORE POWER MBER TM 9 ELECTRIC WATER HEATERS I53.329563 55 Gallon I53.329662 I53.329663 153.329862 66 Gallon 66 Gallon 80 Gallon 153.329863 80 Gallon NOTE:A UPPER ELEMENT: elements. These water heaters are equipped with 3800 watt LOWER ELEMENT: These water heaters are equipped with factory installed convertible elements, which can be operated at 3800 watts or 5500 watts. Convertible elements are not offered as replacement parts. ELEMENT ORDERING INFORMATION: If a replacement 3800 watt, 240 volt element is needed, order part no. 9000049 replacement element. If, at the time of installation, the water heater was converted to operate at 5500 watts, order part no. 9000396 replacement element. (See model rating plate "If Converted" box). NOTE:B These water heaters build-up of dissolved are equipped solids, with a Roto-Swirl TM dip tube to retard a Model Key No, I 2 3 4 5 6 7 Part Description Buss Bar Kit Drain Valve Drain Valve Washer !17/32"xl Element Gasket Element Gasket Lower Access thick) Panel Lower Element 8 9 3/64"x1/8" (See NOTE "A" above) Lower Thermostat Manual # w/Hi-Limit 3800 Watt 5500 Watt (3 wire lead models) 10 1I I2 13 Model Rating Plate ! Nipple (Cold Inlet) w/Heat Traps Nipple (Hot Outlet) w/Heat Traps*** Prima0/Anode Rod 14 I5 16 I7 18 19 Roto-SwirP _ Dip Tube (See NOTE "B" above) Secondary Anode Rod w/Nipple (Hot Outlet) w/HT Temperature Pressure Relief Valve* Terminal Cover Terminal Cover Terminal Cover & Barrier 20 21 22 23 Thermostat Thermostat 24 25 Upper Thermostat w/Hi Limit 2 Pole Thermostat (Two w!re lead mode!s_ 11 11 153,329662 153,329663 153.329862 153329863 9001591 9001588 9001584 9000308 9000308 9001591 9001588 9001584 9000308 9000308 9001591 9001588 9001584 9000308 9000308 9001591 9001588 9001584 9000308 9000308 9001591 9001588 9001584 9000308 9000308 9002671 9000049 9000396 9002300 185797-000 9002671 9000049 9000396 9002671 9000049 9000396 185797-000 9002671 9000049 9000396 9002300 185797-000 185797-000 9002671 9000049 9000396 9002300 185797-000 184227-000 9004334 9004334 9003650 184227-000 9003915 9003915 9003640 184227-000 9003915 9003915 9003640 184227-000 9003936 9003936 9004233 164227-000 9003936 9003936 9004233 9003919 9003933 9003933 9003933 9003933 42 33086 4233086 9002276 9002438 4233086 4233086 9002276 9002438 42 33086 9000309 9000309 9002671 9000049 9000309 9000309 9002671 9000049 9000309 9000309 9002671 9000049 9000309 9000309 9002671 9000049 9000309 9000309 9002671 9000049 9002302 9002302 9002302 9002302 9002214 9002302 9002438 9002438 Bracket Bracket UpperAccess Panel Upper Element (See NOTE "A" above) No. 153,329563 9002438 9002438 9002214 9002438 9002438 * These parts are also available at most Sears retail stores. ** Also available at most hardware stores. *** When secondary anode w/nipple not provided. 1" Replaced only on return of damaged plate. 1"1" Refer to Wiring Diagram section for verification. #Not illustrated. Now that you have purchased this water heater, should a need ever exist for repair parts or service, simply contact any Sears Service Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide The model number of the water heater will be found on the model rating plate located near the access panel. all pertinent WHEN ORDERING REPAIR FOLLOWING INFORMATION: facts when you call or visit. All Parts listed may be ordered from any Sears Service Center and by calling 1-800-366-PART (1-800-366-7278). If the parts you need are not stocked electronically for handling. transmitted locally, your order to a Sears Repair Parts Distribution PARTS, ALWAYS ModeINumber • Part Number SeriaINumber • Part Description GIVE THE will be Center THIS ISA REPAIR PARTS LIST, NOTA PACKING LIST. 29 30 31 9 - YEAR LIMITED WARRANTY ON WATER For nine years from the date of purchase, if this water heater accordance with the owner's manual instructions and all local is installed and operated in a single-family applicable plumbing codes, Sears will: 1. Supply free water in material 2. Supply a free water For the second heater. heater parts heater through For commercial, two years. ninth year from institutional, During for those For the first year from defective are defective year use by two or more EXCLUSIVE heater KENMORE Sears warranty This warranty This warranty service, call 1-800-4-MY-HOME applies only while gives you specific The price of your water heater Sears warrants the installation. this product legal rights, LABOR will, free of charge, for one that develops does a free checkup WARRANTY supply call. installation. These c. Condensation Fast Kenmore ® product dependable But maintenance having a Master aggravation. Purchase is designed operation. preventive a smart or repair Protection a Master hassle purchase. manufactured all products, new for years it may help now and protect of Power power your Protection and yourself expense. new product. Expert Agreement Here's Service what's by our 12,000 also helps included extend the life of in the Agreement: professional repair service covered specialist. guarantee if four or more • Annual no charge for parts and labor on all repairs. "No-lemon" Product and product replacement Preventive - replacement failures occur if your covered Maintenance of your covered within product Check twelve can't by phone installations arranged - phone support in-home surge protection fluctuations. against reimbursement longer than by Sears, plus convenient electrical damage repair due to product months. if repair of your covered product takes promised. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or schedule a service appointment on-line. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism Protection Agreement you can count on to help prolong for years to come. Purchase the your Master today! Some limitations and exclusions apply. For additional information call 1-800-827-6655, prices and SEARS INSTALLATION SERVICE be fixed. at your request - no For Sears professional Installation of home appliances, garage door openers, water heaters, and other major home items, in call 1-800=4-MY-HOME t -800-4-NIY=HOiVIIE ®. ® (1-800-469-4663) www,sears,com The model number of your water heater is found on the model rating plate on the front of the water heater. Roebuck for from a Sears technician repair, For in-home major brand repair service Call 24 hours a day, 7 days a week (U.S.A. and Canada) Sears, parts vary from state to state. heater requiring Rental the U.S.A., extra charge. heater include: life of your new purchase Unlimited new water when or night, The Master install scheduling. require can save you money Agreement and Your from time to time. That's Agreement Protection unexpected and like and On water on products making is only for Hoffman Estates, IL 60179 service MASTERPROTECTIONAGREEMENTS on warranty installation. _ (1-800-469-4663). AND CO., Dept.817WA, include limited or water SERVICE SEARS, ROEBUCK not heater is in use in the United States. and you may also have other rights which A charge will be made on service calls due to poor or incomplete a. Adjusting thermostat b. Leaks in pipes or fittings Congratulations the above of parts a leak. WARRANTY To obtain families, you must pay the labor cost for parts or water the date of purchase, ones or a new water in or workmanship. date, you must pay the labor cost for installation or residential home a leak. the purchase industrial the second that for one that develops I-YEAR from HEATER and Co., Hoffman Estates, IL 60179 U.S.A