Download Grizzly G0709 Lathe User Manual

MODEL G0709
14" x 40" GUNSMITHING LATHE
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
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Table of Contents
INTRODUCTION ............................................... 2
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SECTION 1: SAFETY ....................................... 7
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SECTION 2: POWER SUPPLY ...................... 10
SECTION 3: SETUP ....................................... 12
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SECTION 4: OPERATION .............................. 23
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SECTION 5: ACCESSORIES ......................... 49
SECTION 6: MAINTENANCE......................... 53
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SECTION 8: WIRING ...................................... 74
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SECTION 9: PARTS ....................................... 80
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WARRANTY AND RETURNS ...................... 109
INTRODUCTION
Manual Accuracy
Contact Info
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Machine Description
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Identification
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Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0709 14 X 40 GUNSMITH'S GEARHEAD LATHE
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Weight............................................................................................................................................................ 1300 lbs.
Length/Width/Height............................................................................................................... 71-1/2 x 26-3/16 x 52 in.
Foot Print (Length/Width)................................................................................................................. 70-3/8 x 15-3/4 in.
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Type........................................................................................................................................................... Wood Crate
Content............................................................................................................................................................ Machine
Weight............................................................................................................................................................ 1550 lbs.
Length/Width/Height....................................................................................................................... 76 x 30 x 60-1/4 in.
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Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Minimum Circuit Size........................................................................................................................................ 15 Amp
Cord Length............................................................................................................................................................ 4 ft.
Cord Gauge..................................................................................................................................................... 14 AWG
Plug Included............................................................................................................................................................ No
Recommended Plug/Outlet Type............................................................................................................... NEMA 6-15
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................2 HP
Voltage........................................................................................................................................................220V
Phase.............................................................................................................................................Single-Phase
Amps.....................................................................................................................................................10 Amps
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings........................................................................................................... Shielded & Permanently Sealed
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Swing Over Bed......................................................................................................................................... 14 in.
Dist Between Centers.................................................................................................................................40 in.
Swing Over Cross Slide..................................................................................................................... 8-13/16 in.
Swing Over Saddle.......................................................................................................................... 13-13/16 in.
Swing Over Gap...................................................................................................................................19-3/4 in.
Max Tool Bit Size...................................................................................................................................... 5/8 in.
Compound Travel.................................................................................................................................3-9/16 in.
Carriage Travel...........................................................................................................................................36 in.
Cross Slide Travel..............................................................................................................................6-11/16 in.
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Spindle Bore.........................................................................................................................................1-9/16 in.
Spindle Taper.............................................................................................................................................MT#5
No Of Spindle Speeds.......................................................................................................................................8
Spindle Speeds............................................................................................................................ 70–2000 RPM
Spindle Type................................................................................................................................ D1-5 Camlock
Spindle Bearings........................................................................................ NSK High-Precision Tapered Roller
Spindle Length........................................................................................................................................... 17 in.
Spindle Length with 3-Jaw Chuck........................................................................................................ 21-1/8 in.
Spindle Length with 4-Jaw Chuck...................................................................................................... 21-3/16 in.
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Tailstock Travel.................................................................................................................................. 3-15/16 in.
Tailstock Taper.......................................................................................................................................... MT#3
Tailstock Barrel Diameter...................................................................................................................1-21/32 in.
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No Of Inch Threads.........................................................................................................................................42
Range Of Inch Threads...................................................................................................................... 4–112 TPI
Range Of Longitudinal Feeds........................................................................................0.00168–0.1175 in./rev.
No Of Longitudinal Feeds............................................................................................................................... 24
No Of Cross Feeds......................................................................................................................................... 32
Range Of Cross Feeds................................................................................................0.00046–0.03231 in./rev.
No Of Metric Threads......................................................................................................................................44
Range Of Metric Threads....................................................................................................................0.1–7 mm
No Of Modular Threads...................................................................................................................................34
Range Of Modular Threads............................................................................................................. 0.1-1.75 MP
No Of Diametrical Threads..............................................................................................................................25
Range Of Diametrical Threads..........................................................................................................16–112 DP
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Bed Width...............................................................................................................................................7-3/8 in.
Leadscrew TPI............................................................................................................................................8 TPI
Leadscrew Length...................................................................................................................................... 50 in.
Steady Rest Capacity....................................................................................................................3/8 – 2-3/4 in.
Follow Rest Capacity.................................................................................................................... 3/8 – 2-3/8 in.
Faceplate Size............................................................................................................................................11 in.
Leadscrew Diameter................................................................................................................................. 7/8 in.
Feed Rod Diameter................................................................................................................................... 3/4 in.
Floor To Center Height...............................................................................................................................45 in.
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Base Construction................................................................................................................................ Cast Iron
Headstock Construction....................................................................................................................... Cast Iron
Headstock Gears Construction....................................................................................... Flame-Hardened Steel
Bed Construction................................................................................................. Induction-Hardened Cast Iron
Body Construction................................................................................................................................ Cast Iron
Stand Construction............................................................................................................................... Cast Iron
Paint.......................................................................................................................................................... Epoxy
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Gear Box.......................................................................................................................................................Yes
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Country Of Origin ................................................................................................................................................ China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ....................................................................................... Machine ID Label on Front of Lathe
Sound Rating ...................................................................................................................................................... 82 dB
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NSK precision tapered roller spindle bearings
Flame hardened headstock gears
Induction-hardened and precision ground cast iron bed
Coolant system
Adjustable halogen work light
Foot brake with motor shut-off switch
Full-length splash guard
Pull-out chip tray
200-Series quick-change tool post
Outboard spindle spider mount with 4 brass-tipped screws
Cast iron cabinet stands
Fully-enclosed quick-change gearbox
Tailstock offset V-slide with wrench locking socket
D1-5 Camlock Spindle
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6" 3-Jaw chuck with reversible jaws
8" 4-Jaw chuck with independent jaws
11" Faceplate
MT#3 live center
Standard MT#3 dead center
Carbide-tipped MT#3 dead center
MT#5-MT#3 sleeve
1/2" Drill chuck with MT#3 arbor
Tailstock wrench
Service tools
Toolbox
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
NOTICE
This symbol is used to alert the user to useful information about
proper operation of the machine.
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SECTION 2: POWER SUPPLY
Availability
Circuit Requirements for 220V
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edlZghjeeanX^gXj^ii]Vi]VhVkZg^[^ZY\gdjcYVcY
bZZihi]Z[daadl^c\gZfj^gZbZcih/
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Nominal Voltage .............................. 220V/240V
Cycle ..........................................................60 Hz
Phase .................................................... 1-Phase
Circuit Rating ...................................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
Cord .........3-Wire, 14 AWG, 300VAC, “S”-Type
6 edlZg hjeean X^gXj^i ^cXajYZh Vaa ZaZXig^XVa
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[jhZh!jhZVi^bZYZaVn[jhZbVg`ZY9#
Full-Load Current Rating
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bVX]^cZYgVlhVi&%%d[i]ZgViZYdjiejiedlZg#
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Full-Load Current Rating at 220V ..... 10 Amps
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For your own safety and protection of
property, consult a qualified electrician if
you are unsure about wiring practices or
electrical codes in your area.
Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where multiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
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Grounding Instructions
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GROUNDED
6-15 RECEPTACLE
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6-15 PLUG
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Figure 2.C:B6+"&*eaj\VcYgZXZeiVXaZ#
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
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VcY gZXZeiVXaZ! VcY bZZi i]Z [daadl^c\ gZfj^gZ"
bZcih/
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
BdYZa<%,%.B[\#H^cXZ*$&&
"&&"
SECTION 3: SETUP
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during the entire setup process!
This machine and its components are very heavy.
Use power lifting equipment such as a fork lift
or hoist to move heavy
items.
Items Needed for
Setup
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Description
Qty
™ ;dg`a^[idg=d^hiGViZY'%%%aWh############### &
™ A^[i^c\HigVehGViZY'%%%aWh################### '
™ A^[i^c\=dd`hGViZY'%%%aWh################### '
™ BVX]^c^hihAZkZa######################################## &
™ 9Z\gZVhZg$HdakZci8aZVcZg######### VhcZZYZY
™ H]deGV\h[dg8aZVc^c\############## VhcZZYZY
™ Hi^[[7gjh][dg8aZVc^c\############################## &
Unpacking
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id^cheZXi^i#>[ndjY^hXdkZgi]ZbVX]^cZ^hYVb"
V\ZY! please immediately call Customer Service
at (570) 546-9663for advice.
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Otherwise, filing a freight claim can be difficult.
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i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
"&'"
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Inventory
7
6
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Mounted Inventory Components
Qty
A. I]gZZ"?Vl8]jX`+################################### &
B. HiZVYnGZhi################################################ &
C. ;daadlGZhi################################################# &
D. Fj^X`8]Vc\ZIddaEdhil$=daYZg############# &
Loose Inventory Components
Qty
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F. IddaWdm####################################################### &
G. ;djg"?Vl8]jX`LgZcX]############################ &
H. ;VXZeaViZ&&############################################## &
I. ;VXZeaViZ8VbadX`HZi############################## &
Figure 3.BdjciZY^ckZcidgnXdbedcZcih#
:
Toolbox Inventory Components
Qty
J. 7diiaZ[dgD^a############################################### &
K. He^cYaZHaZZkZBI*$BI(####################### &
L. 9ZVY8ZciZgBI(8VgW^YZI^e################# &
M. 9ZVY8ZciZgBI(=HHI^e###################### &
N. A^kZ8ZciZgBI(####################################### &
O. IV^ahidX`AdX`AZkZg################################### &
P. =VcYaZh###################################################### '
Q. 8]jX`6gWdgBI($?I(############################# &
R. =ZmLgZcX]HZi+!-bb################### &:VX]
S. ILgZcX]################################################# &
T. I]gZZ"?Vl8]jX`@Zn################################ &
U. E]^aa^ehVcYHiVcYVgYHXgZlYg^kZg'######## &
V. DeZc":cYLgZcX]HZi
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W. 9g^aa8]jX`@Zn########################################### &
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@
Some hardware/fasteners on the inventory
list may arrive pre-installed on the machine.
Please check installation locations before
assuming that any items from the inventory
list are missing.
D
A
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NOTICE
C
B
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F
H
M
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Hardware Recognition Chart
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Site Considerations
Weight Load
Physical Environment
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See below for required space allocation.
Electrical Installation
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Lighting
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
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Gasoline or products
with low flash points can
explode or cause fire if
used to clean machinery. Avoid cleaning with
these products.
Many cleaning solvents
are toxic if concentrated amounts are inhaled.
Only work in a well-ventilated area.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces. Test all cleaners
in an inconspicuous area before using to
make sure they will not damage paint.
Basic steps for removing rust preventative:
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Additional Cleaning Tips
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H8257—Primrose Armor Plate with Moly-D
Machine and Way Oil 1 Quart
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Lifting & Moving
You must use power lifting equipment and
assistance to lift and move this machine.
Inspect all lifting equipment to make sure
it is in working order and rated for the load
before attempting to lift. Ignoring this warning may lead to serious personal injury or
death.
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NOTICE
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We strongly recommend securing your
machine to the floor if it is hardwired to the
power source. Consult with your electrician
to ensure compliance with local codes.
NOTICE
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Most electrical codes require that machines
connected to the power source by fixed
conduit MUST be secured to the floor.
Check Gearbox Oil
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NOTICE
Anchor studs are stronger and more permanent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
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ZVX]\ZVgWdm#
GEARBOXES MUST
BE FILLED WITH OIL!
NO OIL SHIPPED WITH
MACHINE!
Refer to the Lubrication
Section in this Manual
for Recommended
Oil Type.
"&-"
BdYZa<%,%.B[\#H^cXZ*$&&
Adding Cutting Fluid
Test Run
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Power Connection
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TroubleshootingdcPage 59#
Electrocution or fire
may occur if machine
is ungrounded, incorrectly connected to
power, or connected to
an undersized circuit.
Use a qualified electrician to ensure a safe
power connection.
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"&."
NOTICE
NEVER shift lathe gears when lathe is
operating, and make sure both the halfnut lever and the feed selection lever are
disengaged before you start the lathe!
Otherwise the carriage may feed into
the chuck or tailstock and cause severe
damage.
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Before starting the lathe, make sure you
have performed any preceding assembly
and adjustment instructions, and you have
read through the rest of the manual and
are familiar with the various functions and
safety features on this machine. Failure to
follow this warning could result in serious
personal injury or even death!
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Note: As long as the feed direction lever
shown in Figure 12 is disengaged, no torque
will be transmitted to the quick change gearbox or any other gear-driven component.
As a result, the feed speed dials shown in
Figure 12 can be left engaged or disengaged
for the test run.
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8dci^cjZidi]ZcZmiStep#
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id i]Z bVX]^cZ# I]Z hide Wjiidc hV[Zin
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[ZVijgZ bjhi ldg` egdeZgan WZ[dgZ egd"
XZZY^c\l^i]gZ\jaVgdeZgVi^dch#8VaaIZX]
Hjeedgi[dg]Zae#
BdYZa<%,%.B[\#H^cXZ*$&&
"'&"
Spindle Break-In
9D CDI aZVkZ i]Z aVi]Z jcViiZcYZY Yjg^c\ i]^h
WgZV`"^c egdXZhh! VcY WZ gZVYn id gZVXi ^c i]Z
ZkZcid[VcZbZg\ZcXn
NOTICE
Do not place this machine into service and
subject it to normal work loads until it is
completely broken-in and the gearbox oils
have been changed! Otherwise, bearings
can improperly seat, and gears can develop
excessive backlash and result in vibration
or noisy operation.
To correctly break-in the spindle bearings:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. BV`Z hjgZ i]Z Test Run ^h XdbeaZiZ! VcY
he^cYaZheZZY^hhi^aahZiVi,%GEB#
3. 9^hZc\V\Z i]Z ]Va["cji aZkZg VcY i]Z [ZZY
hZaZXi^dcaZkZghZZFigure 11#
4. 8dccZXii]ZaVi]ZidedlZg#
5. Ejh]Ydlcdci]Zhe^cYaZDC$D;;aZkZgVcY
gjci]ZaVi]Z^c[dglVgY[dg&%b^cjiZh#I]Zc!
hidei]ZaVi]ZVcYgjc^i^cgZkZghZ[dg&%b^c"
jiZh#
Recommended
Adjustments
;dg ndjg XdckZc^ZcXZ! i]Z VY_jhibZcih a^hiZY
WZadl]VkZWZZceZg[dgbZYVii]Z[VXidgn#
=dlZkZg!WZXVjhZd[i]ZbVcnkVg^VWaZh^ckdakZY
l^i] h]^ee^c\! lZ gZXdbbZcY i]Vi ndj Vi aZVhi
kZg^[ni]Z[daadl^c\VY_jhibZcihidZchjgZi]ZWZhi
edhh^WaZgZhjaih[gdbndjgcZlbVX]^cZ#
HiZe"Wn"hiZe ^chigjXi^dch [dg i]ZhZ VY_jhibZcih
XVcWZ[djcY^ci]ZSERVICE hZXi^dchiVgi^c\dc
Page 59#
Factory adjustments that should be verified:
™
KZg^[n I]gZZ"?Vl 8]jX` GZ\^higVi^dc ^c
Chuck and Faceplate Removal/Installation
Page 27
™
8VbadX`HijY>chiVaaVi^dcPage 29
™
<^W6Y_jhibZcihPage 61
™
IV^ahidX`6a^\cbZciPage 36
™
7VX`aVh]6Y_jhibZciPage 63
6. GZeZVi gjcc^c\ i]Z aVi]Z ^c [dglVgY VcY
gZkZghZ^ci]^hbVccZgi]gdj\]i]ZgZhid[i]Z
he^cYaZheZZYh#I]Zchidei]ZaVi]Z#
7. 8]Vc\Z i]Z ]ZVYhidX` d^a ^bbZY^ViZan l]^aZ
^i ^h lVgb [gdb i]Z WgZV`"^c VcY Vcn bZiVa
eVgi^XaZhVgZhi^aaVgZhjheZcYZY^ci]Zd^a#
"''"
BdYZa<%,%.B[\#H^cXZ*$&&
SECTION 4: OPERATION
Operation Overview
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
I]^h dkZgk^Zl ^h i]Z WVh^X egdXZhh i]Vi dXXjgh
l]ZcdeZgVi^c\i]^hbVX]^cZ#;Vb^a^Vg^oZndjghZa[
l^i]i]ZhZhiZehidWZiiZgjcYZghiVcYi]ZgZbV^c"
^c\eVgihd[i]ZOperationhZXi^dc#
To complete a typical operation, the operator
does the following:
1. Ejih dc hV[Zin \aVhhZh! gdaah je haZZkZh!
gZbdkZh _ZlZagn! VcY hZXjgZh Vcn Xadi]^c\!
_ZlZagn! dg ]V^g i]Vi XdjaY \Zi ZciVc\aZY ^c
bdk^c\eVgih#
Loose hair and clothing could get caught in
machinery and cause serious personal injury. Keep
loose clothing and long
hair away from moving
machinery.
2. :mVb^cZh i]Z ldg`e^ZXZ id bV`Z hjgZ ^i
^h hj^iVWaZ [dg ijgc^c\! i]Zc bdjcih i]Z
ldg`e^ZXZgZfj^gZY[dgi]ZdeZgVi^dc#
3. Bdjcihi]Zidda^c\!Va^\ch^il^i]i]Zldg`e^ZXZ!
i]ZcVY_jhih^i[dgVhV[ZhiVgijeXaZVgVcXZ#
4. 8aZVghVaaiddah[gdbi]ZaVi]Z#
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
5. HZihi]ZXdggZXihe^cYaZheZZY[dgi]ZdeZgV"
i^dc#
6. 8]ZX`h [dg hV[Z XaZVgVcXZh Wn gdiVi^c\ i]Z
ldg`e^ZXZWn]VcYdcZ[jaagZkdaji^dc#
7. BdkZhha^YZhidl]ZgZi]Znl^aaWZjhZYYjg"
^c\deZgVi^dc#>[jh^c\edlZg[ZZY!hZaZXihi]Z
egdeZg[ZZYgViZ[dgi]ZdeZgVi^dc#
8. Ijgchi]ZbV^cedlZghl^iX]ON!gZhZihi]Z
hide Wjiidc hd ^i edeh dji! i]Zc bdkZh i]Z
he^cYaZ DC$D;; aZkZg Ydlc id hiVgi he^cYaZ
gdiVi^dc# I]Z he^cYaZ l^aa gdiViZ [dglVgY i]Z
ide d[ i]Z X]jX` gdiViZh idlVgY i]Z deZgV"
idg#
9. JhZhi]ZXVgg^V\Z]VcYl]ZZahdgedlZg[ZZY
dei^dchidbdkZi]Zidda^c\^cidi]Zldg`e^ZXZ
[dgdeZgVi^dch#
10# When finished cutting, moves the ON/OFF
lever idi]ZXZciZgedh^i^dcidijgci]ZaVi]Z
OFF!i]ZcgZbdkZhi]Zldg`e^ZXZ#
BdYZa<%,%.B[\#H^cXZ*$&&
"'("
Controls
Headstock Controls
JhZi]ZYZhXg^ei^dch^ci]^hhZXi^dcVcYi]ZXdc"
igdah h]dlc ^c Figure 13 id fj^X`an jcYZghiVcY
i]Z[jcXi^dchd[i]Z]ZVYhidX`VcYfj^X`X]Vc\Z
\ZVgWdmXdcigdah!VcYid[^cYi]Z^gadXVi^dchdci]Z
aVi]Z#
Power Light
L]Zc i]Z aVi]Z ^h XdccZXiZY id edlZg! ^i ^h cdi
cZXZhhVg^angZVYn[dgjhZ#Dcanl]Zci]ZhideWji"
idc^hil^hiZYXadX`l^hZVcYedeeZY"dji!VcYi]Z
DC Wjiidc ]Vh WZZc ejh]ZY l^aa i]Z edlZg a^\]i
^aajb^cViZ VcY ^cY^XViZ i]Vi Vaa ZaZXig^XVa Xdcigdah
VgZ A>K: VcY gZVYn [dg jhZ# ?jhi WZXVjhZ i]Z
edlZga^\]i^hD;;!YdcdiVhhjbZi]Vi i]Z aVi]Z
^h hV[Z [dg ZaZXig^XVa ldg`! \ZcZgVa VY_jhibZcih!
dg ldg`e^ZXZ X]Vc\Zh# Ndj bjhi ValVnh Y^hXdc"
cZXi i]Z aVi]Z [gdb edlZg WZ[dgZ ViiZbei^c\ Vcn
d[i]ZhZiVh`h#
He^cYaZHeZZYGVc\ZAZkZg
He^cYaZHeZZYAZkZg
;ZZY
9^gZXi^dc
AZkZg
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7jiidc
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7jiidc
8jii^c\
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9^Vah
Figure 13.=ZVYhidX`Xdcigdah#
Spindle Speed Range Lever
6aiZgcViZan Zc\V\Zh Yg^kZ \ZVgh id egdYjXZ ]^\]
dgadlgVc\ZdeZgVi^dc^ci]Z]ZVYhidX`#
Spindle Speed Lever
8dcigdahi]Zhe^cYaZheZZYdcanVcY]VhcdZ[[ZXi
dci]Z\ZVgWdmheZZYdgi]ZVegdc[ZZYh#
Feed Direction Lever
8dcigdahi]Z[dglVgYVcYgZkZghZY^gZXi^dcd[i]Z
XVgg^V\Z VcY Xgdhh [ZZY# L]Zc i]^h aZkZg bdkZY
aZ[i dg g^\]i! i]Z Y^gZXi^dc d[ i]Z fj^X` X]Vc\Z
\ZVgWdm![ZZYgdY!VcYaZVYhXgZlgZkZghZY^gZX"
i^dc!Wjihe^cYaZY^gZXi^dc^hjcV[[ZXiZY#
Power Button
EgZkZcihVXX^YZciVahiVgije#:kZgni^bZi]Zhide
Wjiidc^hegZhhZY^cVcYi]ZcgZhZi!i]ZedlZgWji"
idc bjhi WZ egZhhZY# >[ i]ZgZ ]Vh WZZc V edlZg
djiV\Zl]^aZi]ZaVi]ZlVhdeZgVi^c\!l]ZcedlZg
^hgZhjbZY!i]ZedlZgWjiidcbjhiWZegZhhZYid
gZVXi^kViZ i]Z edlZg id i]Z Xdcigda eVcZa# >[ i]Z
[ddiWgV`Z^hegZhhZY!Va^b^ihl^iX]l^aaXjiedlZg
idi]Zbdidg^bbZY^ViZan#
Cutting fluid ON/OFF Switch
Id\\aZhi]ZXjii^c\[aj^YejbeONdgOFF#CZkZg
ijgci]ZXjii^c\[aj^YejbedcVcYaZi^igjcl]^aZ
i]Z gZhZgkd^g ^h Zbein! dg ejbe YVbV\Z bVn
dXXjg#
Feed Speed Dials
:c\V\ZZ^i]Zgi]Z[ZZYgdYdgaZVYhXgZl!VcYhZi
i]Z Vegdc heZZY [dg i]gZVY^c\! ijgc^c\! dg [VX^c\
deZgVi^dch#
Stop Button
8jih edlZg id i]Z he^cYaZ bdidg VcY i]Z Xdcigda
eVcZa#CdWgV`^c\dXXjghVcYi]Zhe^cYaZ!X]jX`!
VcY ldg`e^ZXZ l^cY"Ydlc cVijgVaan# 6[iZg WZ^c\
egZhhZY!i]ZhideWjiidchiVnhejh]ZY^cjci^a^i^h
gZhZiWnil^hi^c\i]Z`cdWXadX`l^hZjci^a^iedeh
WVX`dji#
Jog Button
7jbehi]ZbdidgONVcYOFFhdeVgi^Vahe^cYaZ
gdiVi^dcdXXjgh^cgZkZghZ#JhZ[jal]Zci]ZaVi]Z
^hhideeZY^cadlgVc\ZVcYi]ZaVi]Z\ZVggZYjX"
i^dc bV`Zh ^i Y^[[^Xjai [dg i]Z bVX]^c^hi id gdiViZ
i]ZX]jX`Wn]VcY^cdgYZgidgZedh^i^dcVX]jX`
dgldg`e^ZXZ#
Note: In order to use the jog button, the Spindle
ON/OFF lever must be in the central or OFF position.
"')"
BdYZa<%,%.B[\#H^cXZ*$&&
Apron Controls
JhZi]ZYZhXg^ei^dch^ci]^hhZXi^dcVcYi]ZXdc"
igdahh]dlc^cFigure 14idfj^X`anjcYZghiVcYi]Z
[jcXi^dchd[i]ZVegdcVcY^ihgZaViZYXdcigdah#
8dbedjcYHa^YZ
=VcYl]ZZa
8gdhh;ZZY
=VcYl]ZZa
I]gZVY
9^Va
8Vgg^V\ZAdX`
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AZkZg
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8Vgg^V\Z=VcYl]ZZa
Figure 15.6egdcXdcigdah#
He^cYaZDC$
D;;AZkZg
Figure 14. 8Vgg^V\ZaZkZgXdcigdah#
Spindle ON/OFF Lever
HiVgih VcY hideh i]Z he^cYaZ ^c [dglVgY VcY
gZkZghZ#
™ Bdk^c\ i]Z aZkZg YdlclVgY [gdb i]Z XZcigVa
D;;edh^i^dche^chi]ZX]jX`[dglVgYi]Zide
d[i]ZX]jX`bdkZhidlVgYi]ZbVX]^c^hi#
™
Bdk^c\i]ZaZkZgjelVgY[gdbi]ZXZcigVaD;;
edh^i^dche^chi]ZX]jX`^cgZkZghZi]Zided[
i]ZX]jX`bdkZhVlVn[gdbi]ZbVX]^c^hi#
Feed Selection Lever
6aadlhi]ZbVX]^c^hiidZc\V\ZdgY^hZc\V\Zi]Z
Vegdc[dgadc\^ijY^cVadgXgdhh[ZZY^c\iVh`h#
Carriage Handwheel
;dgbdkZhi]ZXVgg^V\Zadc\^ijY^cVaanaZ[idgg^\]i
Vadc\i]ZlVnh#
Cross Slide Handwheel
BdkZh i]Z Xgdhh ha^YZ ^c dg dji eZgeZcY^XjaVg id
XVgg^V\Z igVkZa VcY ^h Zfj^eeZY l^i] V HiVcYVgY
9^Vai]Vi]VhVgVi^dd[&/'#
Compound Slide Handwheel
BdkZh i]Z XdbedjcY VcY Xjii^c\ idda gZaVi^kZ id
i]Z ldg`e^ZXZ Vi kVg^djh Vc\aZh l^i] [^cZ"YZei]
Xdcigda#
Compound Slide Scale
I]Z&&%•gdhZiiZdci]Zided[i]ZXdbedjcY^cY^"
XViZhXdbedjcYVc\aZh#OZgdhea^ihi]ZhXVaZ^cid
ildgVc\Zh!**•idi]Zg^\]iVcY**•idi]ZaZ[i^c
&•YZ\gZZ^cXgZbZcih#
Carriage Lock
8aVbehi]Zg^\]i[gdcid[i]ZhVYYaZidi]ZaVi]ZlVn
[dg^cXgZVhZYg^\^Y^inl]Zc[VX^c\Vldg`e^ZXZ#
Half-Nut Lever
8aVbeh i]Z ]Va[cji id i]Z aZVYhXgZl [dg ^cX]"
i]gZVY^c\deZgVi^dch#
Thread Dial
6kd^YhXgdhh"Xjii^c\^cX]i]gZVYhWn^cY^XVi^c\id
i]Z bVX]^c^hi l]ZgZ id gZ"XaVbe i]Z ]Va[ cji ^c
dgYZgidgZhjbZi]gZVY^c\V[iZgVXVgg^V\ZgZijgc#
BdYZa<%,%.B[\#H^cXZ*$&&
"'*"
Tailstock
Brake
JhZi]ZYZhXg^ei^dch^ci]^hhZXi^dcVcYi]ZXdc"
igdahh]dlc^cFigure 16 idfj^X`anjcYZghiVcYi]Z
[jcXi^dchd[i]ZiV^ahidX`Xdcigdah#
L]ZcegZhhZY!i]ZWgV`ZeZYVahZZFigure 17
VXijViZhbZX]Vc^XVaa^c`V\Zi]ViZmeVcYhWgV`Z
h]dZh l^i]^c i]Z he^cYaZ Yg^kZ ejaaZn VcY hideh
i]Z aVi]Z he^cYaZ# 6i i]Z hVbZ i^bZ i]Z bdidg
edlZghjeeanX^gXj^i^hXjiWnVa^c`V\Z"XdcigdaaZY
a^b^ihl^iX]#IdgZhjbZaVi]ZdeZgVi^dchV[iZgi]Z
WgV`Z]VhWZZcjhZY!gZijgci]Zhe^cYaZDC$D;;
aZkZgidi]ZXZcigVaedh^i^dc!VcYVaaaVi]ZXdcigdah
WZXdbZA>K:V\V^c#
Fj^aaAdX`
AZkZg
IV^ahidX`AdX`AZkZg
HXVaZ
7gV`ZH]dZhVcYA^c`V\Z
9g^kZ=jW
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DC$D;;AZkZg
Figure 16.IV^ahidX`Xdcigdah#
Quill Lock Lever
HZXjgZhi]Zfj^aa^cVadX`ZYdgegZ"adVYZYedh^"
i^dc#
7gV`ZEZYVa
Figure 17.He^cYaZWgV`ZhnhiZb#
Tailstock Lock Lever
8aVbehi]ZiV^ahidX`^ceaVXZ[dg\ZcZgVaedh^i^dc
adX`^c\Vadc\i]ZaVi]ZWZY#
Drive Hub
6aadlhi]ZiV^ahidX`idWZadX`ZY^ceaVXZjh^c\V
&
¿'Yg^kZidgfjZlgZcX]idXdcigdaVbdjcid[YgVl"
YdlcVa^\cbZcil^i]i]Zhe^cYaZXZciZga^cZ#
Tailstock Handwheel
6YkVcXZh dg gZigVXih i]Z fj^aa ^c i]Z iV^ahidX`
Vi V &/& gVi^d l^i] i]Z b^XgdbZiZg hXVaZ dc i]Z
]VcYl]ZZa]jW#
Micrometer Scale
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VidiVagdiVi^dckVajZd[%#&%%![dgZkZgn[jaagdiV"
i^dc d[ i]Z ]VcYl]ZZa! i]Z fj^aa bdkZh &¿ &%# I]Z
iV^ahidX`fj^aa^hWgd`ZcYdlcl^i]Vc^cX]hXVaZje
id)VcYVbZig^XhXVaZjeid&%%bb#
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BdYZa<%,%.B[\#H^cXZ*$&&
Chuck & Faceplate
Removal/Installation
I]^haVi]Z^hh]^eeZYl^i]V("_VlX]jX`^chiVaaZY!
WjiVahd^cXajYZhV)"_VlX]jX`VcY&'[VXZeaViZ#
I]Z X]jX`h VcY [VXZeaViZ bdjci id i]Z he^cYaZ
l^i]V9&"*XVbadX`hnhiZb!l]^X]jhZhV`Znid
addhZcVcYi^\]iZcXVbadX`h[dggZbdkVadg^chiVa"
aVi^dchZZFigure 18#
Chuck & Faceplate Removal
1.
9>H8DCC:8IA6I=:;GDBEDL:G
2.
AVnVX]jX`XgVYaZhZZFigure 20dgVaVnZg
d[ eanlddY dkZg i]Z WZYlVnh id egdiZXi i]Z
egZX^h^dc\gdjcYhjg[VXZh[gdbYVbV\ZVcY
idegZkZci[^c\Zgh[gdbWZ^c\e^cX]ZY#
Figure 20.H^beaZX]jX`XgVYaZbVYZd[hXgVe
ajbWZg#
Figure 18. 8]jX``Znedh^i^dcZYidgZbdkZV
ine^XVaXVbadX`bdjciZYX]jX`#
7Z[dgZ i]Z )"_Vl X]jX` VcY [VXZeaViZ XVc WZ
^chiVaaZY dc i]Z he^cYaZ! i]Z^g gZheZXi^kZ XVb
hijYhbjhiWZ^chiVaaZYVcYVY_jhiZY#
Id bV^ciV^c Xdch^hiZci gZbdkVa VcY ^chiVaaVi^dc
d[i]ZX]jX`hVcY[VXZeaViZ!ZVX]h]djaY]VkZV
i^b^c\bVg`i]ViXVcWZa^cZYjel^i]VbViX]^c\
dcZ dc i]Z he^cYaZ! hd ^i l^aa WZ ^chiVaaZY ^c i]Z
hVbZedh^i^dcZkZgni^bZhZZFigure 19#7Z[dgZ
gZbdk^c\ i]Z ("_Vl X]jX`! kZg^[n i]Vi V i^b^c\
bVg` Zm^hih# >[ V bVg` XVccdi WZ [djcY! hiVbe
ndjgdlcdcWdi]i]ZX]jX`VcYhe^cYaZ#
PINCH HAZARD! Protect your hands and
the precision ground bedways with plywood
or a chuck cradle when removing the lathe
chuck! The heavy weight of a falling chuck
can cause serious injury.
3# AddhZc i]Z XVb"adX`h Wn ijgc^c\ i]Z `Zn
XdjciZgXadX`l^hZ Veegdm^bViZan dcZ"i]^gY d[
V ijgc jci^a i]Z bVg` dc i]Z XVb"adX` Va^\ch
l^i] i]Z h^c\aZ bVg` dc i]Z he^cYaZ cdhZ ^c
Figure 21. >[ i]Z XVb"adX` hijY YdZh cdi
[gZZan gZaZVhZ [gdb i]Z XVb"adX`! l^\\aZ i]Z
XVb"adX`jci^ai]ZXVb"adX`hijYgZaZVhZh#
Note:These cam-locks may be very tight. A
breaker bar may be used to add leverage.
I^b^c\
BVg`h
Figure 19.8]jX`$he^cYaZi^b^c\bVg`h#
BdYZa<%,%.B[\#H^cXZ*$&&
"',"
To Chuck
install the
or faceInstallation
plate:
& chuck
Faceplate
He^cYaZA^cZ
1.
8Vb
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2. EaVXZ V e^ZXZ d[ eanlddY VXgdhh i]Z aVi]Z
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Kh
Figure 21.>cY^XVidgVggdlh#
4. Jh^c\VYZVYWadl]VbbZgdgdi]Zghd[ibVa"
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d[ i]Z X]jX` WdYn id WgZV` i]Z X]jX` [gZZ
[gdbi]ZXVb"adX`hVcY[gdbi]Zhe^cYaZcdhZ
iVeZg#
9>H8DCC:8IA6I=:;GDBEDL:G
3. BV`ZhjgZi]ZX]jX`iVeZgVcYhe^cYaZiVeZg
bVi^c\hjg[VXZhVgZeZg[ZXianXaZVc#
4. >cheZXiVcYbV`ZhjgZi]ViVaaXVbadX`hijYh
VgZ jcYVbV\ZY! VgZ XaZVc VcY a^\]ian d^aZY!
VcYi]Vii]ZXVbadX`hijYXVehXgZlhVgZ^c
eaVXZVcYhcj\#
·>[ i]Z XVbadX` hijYh ]VkZ cdi nZi WZZc
^chiVaaZY ^c i]Z X]jX` dg [VXZeaViZ! Xdb"
eaZiZ i]Z Camlock Stud Installation dc
i]ZcZmieV\Z.
CAUTION: The chuck may come off at this
point, so it is important you are ready to
support its weight.
Large chucks are very heavy. Always get
assistance when removing or installing
large chucks to prevent personal injury or
damage to the chuck or lathe.
5. JhZVgdX`^c\bdi^dcidXVgZ[jaangZbdkZi]Z
X]jX`[gdbi]Zhe^cYaZhZZFigure 22#
·>[i]ZX]jX`YdZhcdi^bbZY^ViZanXdbZd[[!
gdiViZ i]Z he^cYaZ Veegdm^bViZan +%ß VcY
iVeV\V^c#BV`ZhjgZVaai]ZbVg`hdci]Z
XVbhVcYhe^cYaZVgZ^cegdeZgVa^\cbZci#
NOTICE
Never install a chuck or faceplate without
having the camlock cap screws in place
or fully tightened. If you ignore this notice,
once installed the chuck may never be able
to be removed since the camlock studs will
turn with the camlocks and never release.
5. 6a^\ci]ZX]jX`"id"he^cYaZi^b^c\bVg`hhZZ
Figure 24! VcY ha^YZ i]Z X]jX` dcid i]Z
he^cYaZ#
6.
Ijgc V XVbadX` l^i] i]Z X]jX` lgZcX] jci^a
i]ZXVbbVg`[VaahWZilZZci]ZKbVg`hVh
h]dlc^cFigure 23#
·>[ i]Z XVb adX` bVg` hideh djih^YZ d[ i]Z
¸K¹ bVg`h! gZbdkZ i]Z X]jX` VcY VY_jhi
i]ZXVbhijY]Z^\]id[i]Zd[[ZcY^c\hijYh
dcZ[jaaijgcjedgYdlchZZFigure 23#
He^cYaZCdhZIVeZg
Figure 22.>chiVaa^c\VcYgZbdk^c\Vine^XVa
XVbadX`hinaZX]jX`#
"'-"
Figure 23. 8Vb"adX`^ci]ZadX`ZYedh^i^dc#
BdYZa<%,%.B[\#H^cXZ*$&&
7.
AdX`i]Zdi]ZgXVbh^cVhiVgeViiZgchdi]Z
X]jX`^hYgVlcjeZkZcandcVaah^YZhl^i]dji
VcnX]VcXZd[b^hVa^\cbZci#
Note: If any of the cam lock marks (see
Figure 24) do not fall between the "V" marks
when the cam lock is tight, you must adjust
the offending camlock stud as discussed in
Camlock Stud Installation.
8.
GZbdkZi]ZX]jX`lgZcX]#
Camlock Stud Installation
1. D^aVcYi]gZVYZVX]XVbhijY^cidi]ZX]jX`
jci^ai]ZVa^\cbZci\gddkZ^h[ajh]l^i]i]Z
X]jX`hjg[VXZVhh]dlc^cFigure 24#
2. >chiVaaVcYi^\]iZci]ZadX`^c\XVehXgZl[dg
ZVX]hijY!bV`^c\hjgZi]Vii]ZXVbadX`
hijYhXVcha^\]iangdiViZWVX`VcY[dgi]#
3. EaVXZi]ZX]jX`dcidi]Zhe^cYaZVcYi^\]iZc
i]ZXVbadX`h^cVcVaiZgcVi^c\bVccZgid
Vkd^YXdX`^c\i]ZX]jX`dci]Zhe^cYaZ#
L]Zci^\]iZcZY/
When using this lathe,
securely
clamp
your
workpiece and remove the
chuck wrench! Thrown
objects from a lathe can
cause serious injury or
death to the operator and
to bystanders.
8VeHXgZl
>chiVaaZYI^\]i
·>[ i]Z XVb adX` bVg` hideh djih^YZ d[ i]Z
K bVg`h! gZbdkZ i]Z X]jX` VcY VY_jhi
i]ZXVbhijY]Z^\]id[i]Zd[[ZcY^c\hijYh
dcZ[jaaijgchZZFigure 24#
·>[ i]Z [^cVa edh^i^dc d[ ZVX] XVb bVg` ^h
WZilZZc i]Z ild K bVg`h Vh h]dlc ^c
Figure 24!cdhijYVY_jhibZci^hgZfj^gZY#
8VbadX`HijY
BjhiHa^\]ian
GdiViZ7VX`$;dgi]
Initial Adjustment:
8VbadX`HijY6a^\cbZci
<gddkZ^h;ajh]l^i]8]jX`
Hjg[VXZ
Cam Lock Positioning:
Id8dggZXi/
IjgcHijYDcZIjgc>c
8VbGZaZVhZ
9Vijb
Id8dggZXi/
IjgcHijYDcZIjgcDji
8DGG:8I
>C8DGG:8I
>C8DGG:8I
I]Z8VbadX`BVg`
Hideh7ZilZZci]Z
¸K¹BVg`h#
I]Z8VbadX`BVg`
Hideh6[iZgi]Z
¸K¹BVg`h#
I]Z8VbadX`BVg`
Hideh7Z[dgZi]Z
¸K¹BVg`h#
I^b^c\
BVg`h
Figure 24#8VbadX`hijYVa^\cbZci#
BdYZa<%,%.B[\#H^cXZ*$&&
"'."
Three-Jaw Chuck
To use the 3-jaw chuck:
1.
I]^hhZXi^dcdjia^cZhWVh^XdeZgVi^dchV[ZingZaViZY
idjh^c\i]Z("_VlX]jX`^cXajYZYl^i]ndjgaVi]Z#
JhZ `cdlaZY\Z d[ hV[Zin VcY Xdbbdc hZchZ
l]ZcVeean^c\i]ZhiZehdc]dlidjhZi]^hX]jX`#
>[ndj]VkZVcnfjZhi^dch![ZZa[gZZidXdciVXidjg
IZX]c^XVaHjeedgi9ZeVgibZci#
9>H8DCC:8IA6I=:;GDBEDL:G
2. GZbdkZ i]Z XVe hXgZlh i]Vi gZiV^c i]Z ide
edgi^dc d[ dcZ d[ i]Z _Vlh hZZ Figure 26!
VcYgZbdkZi]Z_Vl#
I]Z("_VlX]jX`h]^eeZYl^i]i]^haViZ]VhVild"
e^ZXZ gZkZgh^WaZ _Vl YZh^\c# 6c ^ciZgcVa hXgdaa"
\ZVg!bdkZhVaa_Vlh^cjc^hdcl]ZcVY_jhiZY#I]^h
X]jX`l^aa]daYXna^cYg^XVaeVgihdc"XZciZgl^i]i]Z
Vm^hd[he^cYaZgdiVi^dc!VcYXVcWZhejcVi]^\]
heZZYh^[i]Zldg`e^ZXZ^hegdeZganXaVbeZYVcY
^hWVaVcXZY#>[Vldg`e^ZXZbjhiWZ]ZaY[gdbi]Z
^ch^YZ!gdiViZVaai]gZZd[i]Zild"e^ZXZ_Vlh&-%•
hd i]Z dg^ZciVi^dc d[ Vaa _Vlh bViX]# Otherwise
the chuck will spin out of balance an create an
extreme thrown workpiece hazard!
Reversing Jaw Positions & Clamping
a Workpiece
Figure 25 h]dlh V ine^XVa ZmVbeaZ d[ XaVbe^c\
dei^dch VkV^aVWaZ l^i] V ("_Vl X]jX`# I]Z X]jX`
^cXajYZYl^i]i]^haVi]Z]VhgZkZgh^WaZ_Vlh!l]^X]
bZVchi]ZadlZg_VldgbVhiZg_VlYdcdicZZYid
WZ gZbdkZY id gZkZghZ i]Z _Vl edh^i^dc# >chiZVY!
i]Z ide _Vl ^h [VhiZcZY id i]Z bVhiZg _Vl l^i]
XVehXgZlhi]Vil]ZcgZbdkZYVaadl[dgide_Vl
gZkZghVa#>i^hV\ddYegVXi^XZid`ZZei]Zide_Vlh
bViX]ZYl^i]i]Z^gdg^\^cVabVhiZg_Vl!idZchjgZ
bVm^bjbfjVa^ind[Va^\cbZciVcYZmVXi[^i#
Figure 26.GZkZgh^c\i]ZX]jX`_Vlh#
3.
BV`^c\hjgZi]Zadc\ZgXVehXgZlgZbV^ch^c
i]Zi]^X`ZgeVgid[i]Z_Vl!gdiViZi]Z_Vl&-%ß
VcY gZ^chiVaa ^i id i]Z adlZg _Vl hZZ Figure
26#
4.
GZeZViSteps 2¶3dci]ZgZbV^c^c\_Vlh
8aVbe^c\dcVcDjih^YZ9^VbZiZg
8aVbe^c\^cVc>ch^YZ9^VbZiZg
Figure 25.I]gZZ"_VlX]jX`D9>9XaVbe^c\#
"(%"
Always securely tighten
jaws and remove all tools
from the lathe before starting spindle! Thrown objects
from a lathe can cause serious injury or death to the
operator and to bystanders.
BdYZa<%,%.B[\#H^cXZ*$&&
Four-Jaw Chuck
To use the 4-jaw chuck:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
I]^hhZXi^dcdjia^cZhWVh^XdeZgVi^dchV[ZingZaViZY
idjh^c\i]Z)"_VlX]jX`^cXajYZYl^i]ndjgaVi]Z#
JhZ `cdlaZY\Z d[ hV[Zin VcY Xdbbdc hZchZ
l]ZcVeean^c\i]ZhiZehdc]dlidjhZi]^hX]jX`#
>[ndj]VkZVcnfjZhi^dch![ZZa[gZZidXdciVXidjg
IZX]c^XVaHjeedgi9ZeVgibZci#
HZaZXi i]^h X]jX` [dg adl"heZZY aVi]Z deZgVi^dch
dcan#I]Z)"?VlX]jX`jhZh^cYZeZcYZcianVY_jhi"
VWaZ_Vlh!bZVc^c\ZVX]^hVY_jhiZYWnVc^cY^k^Y"
jValdgb\ZVg#Cdc"Xna^cYg^XVaeVgihXVcWZ]ZaY
VcYWgdj\]i^cidi]Zhe^cYaZXZciZga^cZ[dg[VX^c\
dgWdg^c\#I]Zdi]ZgWZcZ[^i^hi]Vii]ZbV_dg^ind[
Vldg`e^ZXZhXVcWZedh^i^dcZYdjid[i]Zhe^cYaZ
gdiVi^dcVm^h^[VWdgZdghiZecZZYhidWZXji^cid
Vldg`e^ZXZdcVcdjian^c\ZY\Z#
;dg i]Z WZhi \g^e edhh^WaZ dc dYY"h]VeZY
ldg`e^ZXZh!dcZdgbdgZ_VlhXVcVahdWZgdiViZY
&-%•id\gVWbdgZhjg[VXZVgZV[dgXaVbe^c\#
>[Vaa[djg_VlhXVccdiWZjhZYid]daYi]Zldg`e^ZXZ!
ndjbjhijhZi]Z[VXZeaViZ[dg^begdkZYXaVbe^c\
dei^dch#Di]Zgl^hZ!VhZkZgZdji"d["WVaVcXZXdc"
Y^i^dcl^aaWZXgZViZY#>[hejcZkZcViVcVkZgV\Z
heZZY!i]^hX]jX`l^aaVabdhiValVnhWZdjid[WVa"
VcXZ!VcYi]ZbVX]^c^hiVcYWnhiVcYZghl^aaWZVi
g^h`d[WZ^c\]^il^i]Vi]gdlcldg`e^ZXZ#7Z^c\]^i
WnVcZ_ZXiZYldg`e^ZXZXVcWZ[ViVa#
2. >chiVaaVXZciZg^ci]ZiV^ahidX`#
3. DeZc ZVX] _Vl l^i] i]Z X]jX` lgZcX] VcY
eaVXZ i]Z ldg`e^ZXZ [aVi V\V^chi i]Z X]jX`
[VXZ#
4. Hjeedgii]Zldg`e^ZXZVcYha^YZi]ZiV^ahidX`
[dglVgYhdi]Zi^ed[i]ZYZVYXZciZgegZhhZh
V\V^chii]Zldg`e^ZXZ#CZmi!adX`i]ZiV^ahidX`
^cedh^i^dc#;dgbdgZ^c[dgbVi^dc!gZ[Zgidi]Z
iV^ahidX`Xdcigdah dcPage 67 VcYCentersdc
Page 33#
5. Ijgc i]Z iV^ahidX` fj^aa hd i]Z YZVY XZciZg
Veea^Zh Zcdj\] egZhhjgZ id i]Z XZciZg ed^ci
d[ ndjg ldg`e^ZXZ id ]daY ^i ^c eaVXZ hZZ
Figure 28!i]ZcadX`i]ZiV^ahidX`fj^aa#
;^ghi
;djgi]
I]^gY
HZXdcY
Reversing Jaw Positions & Clamping
a Workpiece
H]dlc ^c Figure 27 ^h Vc ZmVbeaZ d[ i]Z ^cYZ"
eZcYZci_Vlh]daY^c\Vcdc"Xna^cYg^XValdg`e^ZXZ
[dg d[["XZciZg Wdg^c\# DcZ dg bdgZ _Vlh XVc WZ
gZkZghZY ^c Vcn XdbW^cVi^dc id \Zi i]Z WZhi \g^e
dci]Zldg`e^ZXZ#
Figure 28.8ZciZg^c\ldg`e^ZXZiddaedhi
gZbdkZY[dgXaVg^in#
6. IjgcZVX]_Vljci^a^i_jhibV`ZhXdciVXil^i]
i]Zldg`e^ZXZ#
7. I^\]iZc ZVX] _Vl ^c hbVaa ^cXgZbZcih# 6[iZg
VY_jhi^c\ i]Z [^ghi _Vl! Xdci^cjZ i^\]iZc^c\ ^c
deedh^c\ hZfjZcXZ hZZ Figure 28# 8]ZX`
[gZfjZcianidbV`ZhjgZi]ZgZfj^gZYed^cidc
i]Z ldg`e^ZXZ ]Vh cdi lVcYZgZY VlVn [gdb
i]Z he^cYaZ XZciZga^cZ YjZ id Veean^c\ idd
bjX]egZhhjgZidVh^c\aZ_Vl#
Figure 27.;djg"_VlX]jX`^cYZeZcYZci
_Vl"XaVbe^c\l^i]ild_VlhgZkZghZY#
BdYZa<%,%.B[\#H^cXZ*$&&
"(&"
8. 6[iZgi]Zldg`e^ZXZ^h]ZaY^ceaVXZ!WVX`i]Z
iV^ahidX`VlVnVcYgdiViZi]ZX]jX`Wn]VcY#
I]ZXZciZged^cil^aabdkZ^[i]Zldg`e^ZXZ^h
djid[XZciZghZZ Figure 29#
Faceplate
I]^hhZXi^dcdjia^cZhWVh^XdeZgVi^dchV[ZingZaVi"
ZYidjh^c\i]Z[VXZeaViZ^cXajYZYl^i]ndjgaVi]Z#
JhZ `cdlaZY\Z d[ hV[Zin VcY Xdbbdc hZchZ
l]ZcVeean^c\i]ZhiZehdc]dlidjhZi]^h[VXZ"
eaViZ#>[ndj]VkZVcnfjZhi^dch![ZZa[gZZidXdc"
iVXidjgIZX]c^XVaHjeedgi9ZeVgibZci#
I]Z [VXZeaViZ ^h XVhi"^gdc VcY ]Vh bjai^eaZ hadih
[dg I"Wdaih i]Vi ]daY XaVbe^c\ ]VgYlVgZ# >[ ndj
hjheZXi i]Vi Vcn d[ i]Z X]jX` dg _Vl XdbW^cV"
i^dch bVn cdi ]daY V ldg`e^ZXZ hV[Zan! gZbdkZ
i]ZX]jX`VcY^chiVaai]Z[VXZeaViZVhdjia^cZY[dg
heZX^VaXaVbe^c\dei^dch#
Figure 29.EgdeZgan]ZaYldg`e^ZXZ[dgadl
heZZYd[[hZiWdg^c\dgbVX]^c^c\#
9. BV`Z [^cZ VY_jhibZcih Wn ha^\]ian addhZc^c\
dcZ_VlVcYi^\]iZc^c\i]Zdeedh^c\_Vljci^a
i]Zldg`e^ZXZ^h]ZaYhZXjgZanVcYegZX^hZan
Va^\cZYl^i]i]Zhe^cYaZXZciZga^cZ#
However, just as with the 4-Jaw chuck, not
all workpieces can be safely held. Holding a
workpiece off center or holding ac ^ggZ\jaVg"
h]VeZYldg`e^ZXZl^aaXVjhZi]ZZci^gZVhhZbWan
id gdiViZ dji d[ WVaVcXZ# >[ hejc Vi Vcn heZZY
]^\]Zg i]Vc adl! i]Z ldg`e^ZXZ XVc Z_ZXi ]^ii^c\
i]ZaVi]ZdeZgVidgdgWnhiVcYZghXVjh^c\VhZkZgZ
dg[ViVa^c_jgn#
Figure 30 h]dlhVcZmVbeaZd[Vldg`e^ZXZWZ^c\
^begdeZgan]ZaYl^i]i]Z)"_VlX]jX`#DcZ_Vld[
i]ZX]jX`^ciZg[ZgZYl^i]i]Zldg`e^ZXZZY\Z!VcY
gZbdk^c\ i]Z _Vl XgZViZh Vc ZmigZbZ ldg`e^ZXZ
Z_ZXi^dc ]VoVgY# I]Z ldg`e^ZXZ ]daY^c\ hdaji^dc
h]dlc ^c Figure 30 ^h id jhZ i]Z [VXZeaViZ l^i]
V b^c^bjb d[ i]gZZ XaVbeh i]Vi VgZ heVXZY Vh
ZfjVaanVeVgiVhedhh^WaZ[dg[jaahjeedgi#
;VXZeaViZ
YES
)"?Vl8]jX`
NO
Figure 30.Ldg`e^ZXZid[VXZeaViZXaVbe^c\#
"('"
BdYZa<%,%.B[\#H^cXZ*$&&
To use the faceplate:
Centers
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. >chZgi V YZVY XZciZg ^cid i]Z iV^ahidX`! ha^YZ
i]ZiV^ahidX`jeidi]Z[VXZeaViZ!VcYadX`i]Z
iV^ahidX`^cidedh^i^dc#
3. EaVXZ i]Z ldg`e^ZXZ V\V^chi i]Z [VXZeaViZ
VcYijgci]ZiV^ahidX`fj^aahdi]Zed^cid[i]Z
YZVY XZciZg idjX]Zh VcY Veea^Zh Zcdj\]
egZhhjgZid]daYi]Zldg`e^ZXZ^ceaVXZ#
4. AdX` i]Z fj^aa l]Zc hj[[^X^Zci egZhhjgZ ^h
Veea^ZY id ]daY i]Z ldg`e^ZXZ# 6YY^i^dcVa
hjeedgi bVn WZ cZZYZY! YZeZcY^c\ dc i]Z
ldg`e^ZXZ#
5. 8aVbei]Zldg`e^ZXZViVb^c^bjbd[i]gZZ
adXVi^dch i]Vi VgZ Vh XadhZ id WZ^c\ ZkZcan
heVXZYVeVgiVhedhh^WaZVhh]dlc^cFigure
31.
I]ZBdYZa<%,%.aVi]Z^hhjeea^ZYl^i]ildBI(
YZVYXZciZgh!VcBI(a^kZXZciZg!VcYVBI*¶
BI(VYVeiZghaZZkZhZZFigure 32idVYVeii]Z
XZciZgh^cidhe^cYaZWdgZ#L]Zc^chiVaa^c\XZciZgh
kZg^[ni]ViVaabVi^c\hjg[VXZhVgZXaZVcVcY[gZZ
d[c^X`hVcYWjggh#
Tip: Hand-held tapered bore wipers make this
task very time efficient, and offer consistently
clean bores.
8VgW^YZ"I^eeZY9ZVY8ZciZg
A^kZ8ZciZg
Hda^Y9ZVY8ZciZg
HaZZkZ
Figure 32. >cXajYZYXZciZghVcYhaZZkZ#
Solid Dead Center
Figure 31.Ldg`e^ZXZegdeZganXaVbeZYdci]Z
[VXZeaViZ^cVb^c^bjbd[i]gZZadXVi^dch
iV^ahidX`gZbdkZY[dgXaVg^in#
Use a minimum of three independent clamping devices when using faceplate. Failure
to provide adequate clamping may cause
workpiece to eject during operation.
9ZVYXZciZghVgZine^XVaanjhZY^cadlheZZYijgc"
^c\ deZgVi^dch id ^cXgZVhZ g^\^Y^in [dg XadhZ idaZg"
VcXZh# I]Z hda^Y YZVY XZciZg ^h ^chiVaaZY Vi i]Z
he^cYaZ ZcY d[ i]Z aVi]Z WZXVjhZ i]Z ldg`e^ZXZ!
XZciZg!VcYhe^cYaZVaaijgcid\Zi]ZgWni]ZjhZd[
VaVi]ZYd\#DcZZcYd[i]ZaVi]ZYd\^hXaVbeZY
id i]Z ldg`e^ZXZ! VcY i]Z di]Zg ZcY i]Z iV^a! ^h
^chZgiZY ^cid V [VXZeaViZ hadi h]dlc ^c Figure
33#
Tip: If the tail is too large for a slot, install the
3-jaw chuck, open the jaws so the workpiece can
be supported by the center and the tail of the dog
can rest against a jaw.
;VXZeaViZHadi
6. 9djWaZ X]ZX` [dg hV[Zin VcY gdiVi^dc XaZVg"
VcXZ#
7. Ha^YZ i]Z iV^ahidX` VlVn [gdb i]Z ldg`e^ZXZ
VcY ^chiVaa i]Z gZfj^gZY iV^ahidX` idda^c\ [dg
Yg^aa^c\ dg Wdg^c\! dg edh^i^dc i]Z idda W^i [dg
[VX^c\#
BdYZa<%,%.B[\#H^cXZ*$&&
Hda^Y9ZVY8ZciZg
Figure 33.;VXZeaViZVcYYZVYXZciZghZije#
"(("
Carbide-Tipped Dead Center
L]Zci]Zldg`e^ZXZ^hhjeedgiZYVii]ZiV^ahidX`
ZcYd[i]ZaVi]Z!i]Zldg`e^ZXZl^aahe^cdci]Zi^e
d[i]Z[^mZYXZciZg#IdZa^b^cViZi]Zi^ed[i]ZXZc"
iZg [gdb lZVg^c\ dji Vi i]^h ed^ci d[ XdciVXi! i]Z
XVgW^YZ"i^eeZYXZciZg^hjhZY#CZkZgi]ZaZhh!Yjg"
^c\ ijgc^c\ deZgVi^dch i]^h i^e bjhi hi^aa WZ ajWg^"
XViZYk^\^aVcian!dgi]Zldg`e^ZXZl^aalZVg!gZhjai"
^c\^c^cXgZVhZYZcYeaVnVcYeddgijgc^c\gZhjaih#
Ine^XVaan! l]Zc jh^c\ XZciZgh! i]Z iV^ahidX` fj^aa
h]djaYWZadX`ZYVcYegdigjYZViaZVhi&¿ '!Wjicdi
bdgZi]Vc(#
Live Center
>[i]Zldg`e^ZXZbjhiWZhejcVi]^\]ZgheZZYh!
i]Z a^kZ XZciZg ^h ^chZgiZY ^cid i]Z iV^ahidX` hZZ
Figure 34#Jca^`ZVYZVYXZciZg!i]Zi^ed[i]Za^kZ
XZciZg ^h hjeedgiZY l^i] egZX^h^dc WZVg^c\h i]Vi
Vaadl ^i id hjeedgi VcY he^c l^i] i]Z ldg`e^ZXZ#
6h V gZhjai! k^gijVaan cd lZVg dXXjgh! VcY i]Z
ldg`e^ZXZXVcWZijgcZYl^i]aZhhXdcXZgcVWdji
YZkZade^c\ ZcY eaVn [gdb i^e lZVg# =dlZkZg!
l]Zc jh^c\ a^kZ XZciZgh! VXXjgVXn XVc hj[[Zg Vh
VgZhjaid[]Vk^c\WZVg^c\hhjeedgii]ZZcYd[i]Z
ldg`e^ZXZ#
8VgW^YZ"I^eeZYHda^Y9ZVY
8ZciZg
Figure 35.>chZgi^c\VXVgW^YZ"i^eeZYYZVY
XZciZg^ci]ZiV^ahidX`#
3. Edh^i^dc i]Z iV^ahidX` hd i]Z XZciZg egZhhZh
V\V^chii]Zldg`e^ZXZ!i]ZcadX`i]ZiV^ahidX`
^ceaVXZ#
4. EgZadVY i]Z fj^aa ^cid i]Z ldg`e^ZXZ# I]Z
[dgXZV\V^chii]Zldg`e^ZXZl^aa[jaanhZVii]Z
iVeZgZYXZciZg#
5. AdX` i]Z fj^aa ^cid eaVXZ# =dlZkZg! `ZZe ^c
b^cY i]Vi i]Z fj^aa bVn cZZY id WZ VY_jhi"
ZY Yjg^c\ deZgVi^dc id gZbdkZ Vcn eaVn
i]Vi YZkZadeh WZilZZc i]Z XZciZg VcY i]Z
ldg`e^ZXZ#
To install a center into the tailstock:
Removing Center from Tailstock
Id gZbdkZ V XZciZg! ]daY i]Z ZcY d[ i]Z XZciZg
l^i] V gV\ id egZkZci ^i [gdb [Vaa^c\! VcY gZkZghZ
i]Z]VcYl]ZZajci^ai]ZXZciZg^hegZhhZY[gZZ#
Installing Center in Spindle
1. >chiVaa i]Z YZVY XZciZg ^cid i]Z he^cYaZ
haZZkZ#
2. >chiVaai]ZhaZZkZ^cidi]Zhe^cYaZWdgZ#
Figure 34. A^kZXZciZg^chiVaaZY^cViV^ahidX`#
To install a center into the tailstock:
Installing Center in Tailstock
3. 9ZiZgb^cZl]Zi]ZgidjhZi]ZX]jX`dg[VXZ"
eaViZ!VcY^chiVaai]ZgZfj^gZYjc^i#
\1. 8ZciZg Yg^aa i]Z ZcY d[ i]Z ldg`e^ZXZ id WZ
ijgcZYdgi]gZVYZY#
4. 8aVbe i]Z gZfj^gZY aVi]Z Yd\ dcid i]Z
ldg`e^ZXZVcYbdjcii]Zldg`e^ZXZWZilZZc
i]ZaVi]ZXZciZgh#
2. ;ZZY i]Z fj^aa dji VWdji &! l^eZ XaZVc VcY
^chZgi i]Z XZciZg ^cid i]Z fj^aa WdgZ hZZ
Figure 35# Id ]Zae egZkZci lZVg! eaVXZ V
YVWd[\gZVhZdci]Zed^cid[i]ZXZciZg#
Removing Center from Spindle
"()"
Id gZbdkZ V XZciZg VcY haZZkZ! ]daY i]Z ZcY d[
i]Z XZciZg l^i] V gV\ id egZkZci ^i [gdb [Vaa^c\!
^chZgiVlddYZcgdY^cidi]ZdjiWdVgYh^YZd[i]Z
he^cYaZ!VcYiVei]ZXZciZgVcYhaZZkZ[gZZ#
BdYZa<%,%.B[\#H^cXZ*$&&
Tailstock
Offsetting Tailstock
Quill Lock Lever
I]Z fj^aa adX` aZkZg hZZ Figure 36 hZXjgZh i]Z
fj^aa^c^ihXjggZciedh^i^dc#L]ZcYg^aa^c\!dgl]Zc
iVee^c\ deZgVi^dch cZZY id WZ YdcZ YZZe ^cid V
eVgi! i]Z fj^aa XVc Vahd WZ hiVW^a^oZY Wn ha^\]ian
Veean^c\i]ZaZkZgidVYYYgV\VcYegZadVYidi]Z
fj^aa#
Fj^aaAdX`
AZkZg
IV^ahidX`AdX`AZkZg
7n d[[hZii^c\ i]Z iV^ahidX`! i]Z YZVY XZciZg XVc
]daY V ldg`e^ZXZ Vi V eVgi^XjaVg VlVn [gdb i]Z
he^cYaZXZciZga^cZhdiVeZghVcYe^eZi]gZVYhXVc
WZXji#;dgVfj^X`k^hjVaidda^c`ZZe^c\igVX`d[
iV^ahidX` bdkZbZci! Vc d[[hZi hXVaZ hZZ Figure
37l^i]VgW^igVgn^cXgZbZcih^hadXViZYVii]ZgZVg
d[ i]Z iV^ahidX`# =dlZkZg! id VX]^ZkZ ZmVXi iVeZg
Vc\aZh! dg id VY_jhi i]Z iV^ahidX` WVX` ^cid i]Z
he^cYaZXZciZga^cZ!Vc\aZ\Vj\ZhVcYViZhi^cY^XV"
idgbjhiWZjhZY#
HXVaZ
To offset the tailstock:
1. AddhZci]ZiV^ahidX`adX`aZkZg#
2. Jh^c\V)bb]ZmlgZcX]!addhZcdcZd[i]Z
[gdci dg gZVg VY_jhibZci hXgZlh h]dlc ^c
Figure 37#
&
¿'9g^kZ
=jW
Figure 36.IV^ahidX`Xdcigdah#
;gdci
6Y_jhibZci
HXgZl
GZVg
6Y_jhibZci
HXgZl
Tailstock Lock Lever
L]Zc XaVbeZY ^c eaVXZ! i]Z [dgXZh YgVl V
iV^ahidX`Ydlc^cidVa^\cbZcil^i]i]Zhe^cYaZXZc"
iZga^cZ#I]^hY^hiVcXZ^hjhjVaanV[Zli]djhVcYi]h
d[Vc^cX]#L]ZcViV^ahidX`adX`aZkZg^hi^\]iZcZY
Wn ]VcY! i]Z XaVbe^c\ egZhhjgZ VcY iV^ahidX`
Va^\cbZci XVc WZ ^cXdch^hiZci# Id Za^b^cViZ i]^h
h^ijVi^dc! V &¿ ' Yg^kZ [i$aW idgfjZ lgZcX] XVc WZ
^chZgiZY^cidi]ZadX`aZkZgYg^kZ]jWhZZFigure
36# I]Z iV^ahidX` i]Zc XVc WZ XaVbeZY ^c eaVXZ
ViVegZ"YZiZgb^cZYidgfjZhZii^c\#6hVgZhjai!Vaa
aVi]ZdeZgVidghXVcgZandci]ZhVbZYgVl"Ydlc
Va^\cbZci#
Tailstock Handwheel
I]Z iV^ahidX` ]VcYl]ZZa ^cXajYZh V b^XgdbZiZg
XdaaVg^c^cXgZbZcihd[%#%%&¶%#&%%#GdiVi^c\i]Z
]VcYl]ZZabdkZhi]Zfj^aaViV&/&gVi^dl^i]i]Z
XdaaVg#DcZ[jaa]VcYl]ZZagdiVi^dcbdkZhi]Zfj^aa
&
¿ &%[dgjeidVbVm^bjbd[)d[igVkZa#I]Zfj^aa
Vahd]VhVbZig^XhXVaZ[gdb&bb¶&%%bb#
BdYZa<%,%.B[\#H^cXZ*$&&
D[[hZiHXVaZ
Figure 37.IV^ahidX`d[["hZiVY_jhibZcih#
·IdbdkZi]ZiV^ahidX`idlVgYi]ZgZVgd[i]Z
aVi]Z! addhZc i]Z [gdci VY_jhibZci hXgZl
VcYi^\]iZci]ZgZVghXgZl#
·Id bdkZ i]Z iV^ahidX` idlVgY i]Z [gdci d[
i]ZaVi]Z!addhZci]ZgZVgVY_jhibZcihXgZl
VcYi^\]iZci]Z[gdcihXgZl#
3. 6eeani]ZiV^ahidX`adX`aZkZg!VcYX]ZX`i]Z
Vbdjci d[ i]Z iV^ahidX` d[[hZi# JcadX` VcY
gZVY_jhiVhgZfj^gZY[dg[^cZijc^c\#
"(*"
Aligning Tailstock
I]ZiV^ahidX`Va^\cbZcilVhhZiVii]Z[VXidgnl^i]
i]Z]ZVYhidX`#=dlZkZg!lZgZXdbbZcYi]Vindj
iV`Zi]Zi^bZidZchjgZi]Vii]ZiV^ahidX`^hVa^\cZY
idndjgdlcYZh^gZYidaZgVcXZh#
3. EaVXZi]Za^kZXZciZg^cndjgiV^ahidX`#
4. 6iiVX] V aVi]Z Yd\ Vi i]Z he^cYaZ ZcY id i]Z
WVghidX`[gdbStep 1!VcYbdjci^iWZilZZc
i]ZXZciZgh Vhh]dlc^cFigure 39#
L]Zc XaVbeZY ^c eaVXZ! V iV^ahidX` ZmeZg^ZcXZh
XdbegZhh^dc i]Vi YgVlh ^ih XZciZga^cZ YdlclVgY
^cid Va^\cbZci l^i] i]Z he^cYaZ XZciZga^cZ# I]^h
Y^hiVcXZ^hjhjVaanV[Zli]djhVcYi]hd[Vc^cX]#
L]Zc V iV^ahidX` adX` aZkZg ^h jhZY Wn [ZZa! dg
l]ZcjhZYWnY^[[ZgZcibVX]^c^hih!i]^hVa^\cbZci
XVcWZ^cXdch^hiZci#
Id Za^b^cViZ i]^h kVg^VWaZ! V &¿ ' Yg^kZ [i$aW idgfjZ
lgZcX] XVc WZ ^chZgiZY ^cid i]Z adX` aZkZg Yg^kZ
]jW#I]ZiV^ahidX`XVci]ZcWZXaVbeZY^ceaVXZVi
VegZ"YZiZgb^cZYidgfjZhZii^c\#6aadeZgVidghXVc
i]ZcgZandci]ZhVbZVbdjcid[YgVl"YdlcVa^\c"
bZcii]Vi^hWVhZYdci]ZhVbZidgfjZhZii^c\#
Figure 39.7VghidX`bdjciZYWZilZZcXZciZgh#
To align the tailstock:
5. IjgcVeegdm^bViZan%#%&%d[[i]ZY^VbZiZg#
1. 8ZciZg Yg^aa V + adc\ e^ZXZ d[ WVg hidX` dc
Wdi]ZcYh#HZi^iVh^YZ[dgjhZ^cStep 4.
6. Bdjci V Y^Va ^cY^XVidg hd i]Vi i]Z eajc\Zg ^h
dci]ZiV^ahidX`fj^aahZZFigure 40#
2. BV`Z V YZVY XZciZg Wn ijgc^c\ V h]djaYZg
id bV`Z V h]Vc`# ;a^e i]Z e^ZXZ dkZg ^c i]Z
X]jX`VcYijgcV+%•ed^cihZZ Figure 38#
6hadc\Vh^igZbV^ch^ci]ZX]jX`!i]Zed^ci
d[ndjgXZciZgl^aaWZVXXjgViZidi]Zhe^cYaZ
Vm^h#
Note: Keep in mind that the point will have
to be refinished whenever it is removed and
returned to the chuck.
Add`^c\Ydlc[gdbVWdkZ#
Figure 40.6Y_jhi^c\[dg]ZVYhidX`ZcYiVeZg#
7. BZVhjgZ i]Z hidX` l^i] V b^XgdbZiZg# >[
i]Z hidX` ^h l^YZg Vi i]Z iV^ahidX` ZcY! i]Z
iV^ahidX`cZZYhidWZbdkZYidlVgYi]Z[gdci
d[ i]Z aVi]Z i]Z Vbdjci d[ i]Z iVeZg hZZ
Figure 40#
Figure 38. ;^c^h]ZYYZVYXZciZg#
"(+"
BdYZa<%,%.B[\#H^cXZ*$&&
·>[ i]Z hidX` ^h i]^ccZg Vi i]Z iV^ahidX` ZcY!
i]ZiV^ahidX`cZZYhidWZbdkZYidlVgYi]Z
gZVg d[ i]Z aVi]Z Wn Vi aZVhi i]Z Vbdjci d[
i]ZiVeZghZZFigure 41#
Drilling with
Tailstock
I]ZiV^ahidX`fj^aa]VhVcBI(iVeZgl^i]VadX`
hadi Vi i]Z Wdiidb id VXXZei iVc\"hinaZ idda^c\# >[
i]Zidda^c\l^aaZmeZg^ZcXZ]^\]idgfjZadVYhYjg"
^c\ deZgVi^dc! ^i ^h Xg^i^XVa id jhZ iVc\ZY"hinaZ id
egZkZci i]Z Yg^aa W^i dg VgWdg [gdb he^cc^c\ VcY
\Vaa^c\ i]Z fj^aa WdgZ# GZhidg^c\ V \VaaZY WdgZ
VcYiVeZgXVcWZi^bZXdchjb^c\dggZfj^gZfj^aa
gZeaVXZbZci#
=dlZkZg! idda^c\ l^i]dji iVc\"hinaZY VgWdgh XVc
WZjhZY^[i]ZnbZZii]Z[daadl^c\Xg^iZg^V#
Add`^c\Ydlc[gdbVWdkZ#
™
KZgn a^iiaZ idgfjZ adVYh l^aa WZ Veea^ZY id i]Z
idda^c\hjX]Vhl^i]XZciZgh#
™
I]Z iVe dg Yg^aa W^i ^h cdi aVg\Zg i]Vc &¿ ' ^c
Y^VbZiZg#
™
I]ZZcYd[i]ZVgWdg^hhda^Y!dg]VhVhXgZl
i]gZVYZY^cidi]Z]daZbV`^c\i]ZZcYd[i]Z
VgWdghda^Y#>chiVaa^c\VcVgWdgl^i]Vhda^YZcY
^h^bedgiVciidVkd^Yi]ZVgWdg[gdbWZXdb^c\
hijX`^ci]Zfj^aa#HdbZVgWdghZfj^eeZYl^i]
i]Z ]daZ VgZ idd h]dgi id WZ ZmedhZY ^c i]Z
Yg^[ihadi[dggZbdkVa!VcYi]ZiV^ahidX`e^c]Vh
cd hjg[VXZ id ejh] V\V^chi l]Zc jh^c\ i]Z
]VcYl]ZZa id gZbdkZ i]Z VgWdg# 6h V gZhjai!
i]Z VgWdg WZXdbZh hijX` gZfj^g^c\ i]Z fj^aa
id WZ gZbdkZY VcY i]Z VgWdg Yg^kZc dji l^i]
VejcX]#
Figure 41.6Y_jhi^c\[dgiV^ahidX`ZcYiVeZg#
NOTICE
DO NOT forget to lock the tailstock to the
ways after each adjustment.
8. AddhZci]ZiV^ahidX`adX`aZkZgVcYVY_jhii]Z
iV^ahidX`d[[hZiWni]ZVbdjcid[i]ZiVeZg#
9. Ijgc Vcdi]Zg %#%&% d[[ d[ i]Z hidX` VcY
X]ZX`[dgVcniVeZg#
10. GZeZViVhcZXZhhVgnjci^ai]ZYZh^gZYaZkZad[
VXXjgVXn^hVX]^ZkZY#
BdYZa<%,%.B[\#H^cXZ*$&&
"(,"
Tip: When drilling or when tapping operations
need to be done deep into a part, the quill can
also be stabilized by slightly applying the lever to
add drag and preload to the quill.
To remove a tapered drill or chuck:
1.
Ijgc i]Z ]VcYl]ZZa XdjciZgXadX`l^hZ jci^a
i]Z VgWdg dg Yg^aa W^i ^h ejh]ZY dji [gdb i]Z
iV^ahidX`iVeZg#
To install a tanged drill or chuck:
1. AdX`i]ZiV^ahidX`^cedh^i^dc!i]ZcjcadX`i]Z
fj^aa#
2. JhZ i]Z fj^aa [ZZY ]VcYl]ZZa id ZmiZcY i]Z
fj^aaVWdji&djid[i]ZiV^ahidX`#
·>[ i]Z idda ^h hijX` ^c i]Z WdgZ VcY XVccdi
WZgZbdkZYWnijgc^c\i]Z]VcYl]ZZal^i]
bdYZgViZ[dgXZ!ZmiZcYi]Zfj^aaidZmedhZ
i]ZYg^[i`Znhadi!VcYjhZVcnhiVcYVgYYg^[i
`ZnidgZbdkZi]ZhijX`idda^c\#
3. >chZgiVcBI(X]jX`VgWdgdgYg^aaW^i^cidi]Z
fj^aa_jhijci^ai]ZiVc\Ygdeh^cidi]ZhadiVcY
i]ZiVeZgh_jhiidjX]#
Tip:For maximum locking of large diameter drill
bits, push and seat the drill bit into the quill
with a clockwise rotation as to load the tang
against its slot.
4. IVe i]Z ZcY d[ i]Z idda^c\ dg Yg^aa W^i l^i] V
lddYZcWadX`dgbVaaZiidhZVii]Zidda#
5. AdX`i]Zfj^aa#
IVc\
Figure 42.Ine^XVaYg^aaX]jX`VcYVgWdg"hinaZYg^aa
W^i^chiVaaVi^dc#
"(-"
BdYZa<%,%.B[\#H^cXZ*$&&
Cutting Fluid System
I]ZXjii^c\[aj^YhnhiZbYZa^kZghXjii^c\[aj^Yk^VV
[aZm^WaZ Y^hig^Wji^dc ]dhZ VcY cdooaZ# I]Z Xjii^c\
[aj^YejbeijgchDCVcYD;;l^i]Vhl^iX]adXVi"
ZYdci]ZXdcigdaeVcZa#;aj^Y[adl^hXdcigdaaZYWn
VbVcjVa[adlXdcigdakVakZcZVgi]ZWVhZd[i]Z
Y^hig^Wji^dc]dhZhZZFigure 43#
CdooaZ
;adlKVakZ
Steady Rest &
Follow Rest
Selecting and Using Rests
Id b^c^b^oZ YZ[aZXi^dc! ^c ldg`e^ZXZh a^`Z gdYh!
YdlZah! ijWZh! VcY hbVaa Y^VbZiZg hda^Y h]V[ih!
i]ZhiZVYngZhidg[daadlgZhi^hjhZY#
I]ZhiZVYngZhi^hXaVbeZYidi]ZlVnhVcYhje"
edgihi]Zldg`e^ZXZl^i]i]gZZ[^c\ZghViVh^c\aZ
ed^ciWZilZZci]ZX]jX`VcYi]ZiV^ahidX`#
I]Z[daadlgZhi^hWdaiZYidi]ZXVgg^V\ZVcYigVkZah
l^i]^iYjg^c\ijgc^c\dgi]gZVY^c\deZgVi^dch#Ild
[^c\Zgh hjeedgi i]Z ldg`e^ZXZ l]^aZ i]Z idda i^e
VXihVhi]Zi]^gYhjeedgiYjg^c\Xjii^c\#
EjbeVcYIVc`
8jii^c\;aj^Y
Ejbe
Hl^iX]
Figure 43.8jii^c\[aj^YhnhiZbXdcigdah#
NOTICE
Running the pump without adequate cutting
fluid in the reservoir may permanently damage it. This type of damage is not covered
by the warranty.
7di] i]Z hiZVYn gZhi VcY i]Z [daadl gZhi jhZ WVaa
WZVg^c\"i^eeZY[^c\Zgh^chiZVYd[hda^YWgVhhi^eh#
I]Z [^c\Zgh ]VkZ V \j^YZ hadi l]ZgZ i]Z i^e d[
VcVY_jhiVWaZhZihXgZlg^YZh#I]ZhZhXgZlhVgZ
]ZaY^ceaVXZl^i]_Vbcjih#I]ZhZihXgZlhbjhi
WZ i^\]iZcZY ^clVgY [Vg Zcdj\] hd i]Zn Wdiidb
ha^\]ian!egdk^Y^c\egZadVYVcY`ZZe^c\i]Z[^c\Zg
^cVa^\cbZcil^i]dcanha^\]igdX`^c\^c^ihWdgZ#
L]Zc jh^c\ Z^i]Zg d[ i]ZhZ gZhih! `ZZe ^c b^cY
i]VibdhibVX]^c^c\deZgVi^dchbjhiWZYdcZVi
adlhe^cYaZheZZYhidegZkZciVldg`e^ZXZZ_ZX"
i^dc]VoVgY#
6alVnhjhZ]^\]fjVa^inXjii^c\[aj^YVcY[daadli]Z
bVcj[VXijgZgh^chigjXi^dch[dgY^aji^c\#;gZfjZcian
X]ZX` i]Z Xjii^c\ [aj^Y XdcY^i^dc VcY X]Vc\Z ^i
egdbeian l]Zc ^i WZXdbZh dkZgan Y^gin dg gVcX^Y#
GZ[ZgidCutting FluiddcPage 58 [dgX]Vc\^c\
i]Z[aj^Ydg[^aa^c\[dgi]Z[^ghii^bZ#
To use the cutting fluid system:
1. BV`Z hjgZ i]Z Xjii^c\ [aj^Y iVc` ^h egdeZgan
hZgk^XZYVcY[^aaZY#
2. Edh^i^dci]ZXjii^c\[aj^YcdooaZVhYZh^gZY[dg
ndjgdeZgVi^dc#
3. JhZi]ZXdcigdaeVcZahl^iX]idijgci]ZXji"
i^c\[aj^YejbeON#
4. 6Y_jhi i]Z [adl d[ Xjii^c\ [aj^Y Wn jh^c\ i]Z
kVakZaZkZgVii]ZWVhZd[i]ZcdooaZ]dhZ#
BdYZa<%,%.B[\#H^cXZ*$&&
"(."
To install the rests:
Tool Post
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. HZaZXi i]Z gZfj^gZY gZhi hZZ Figure 44 [dg
i]ZdeZgVi^dc!VcYl^eZVaabdjci^c\hjg[VXZh
XaZVcl^i]Va^\]iand^aZYgV\#
AdX`
@cdW
HZiHXgZl
?VbCji
6Y_jhibZci
@cdW
8aVbe
=ZmCji
I]Z^cXajYZYiddaedhi^hV'%%hZg^Zhe^hidc"ineZ
fj^X`"X]Vc\ZbdYZa#I]Zfj^X`"X]Vc\ZadX`aZkZg
Vaadlh[dgdcZdgbdgZidda]daYZghidWZfj^X`an
adVYZY VcY jcadVYZY ^c ild VkV^aVWaZ YdkZiV^aZY
hadih#7n]Vk^c\ZmigVidda]daYZghVcYhZii^c\i]Z
idda ]Z^\]i ^c VYkVcXZ! hlVee^c\ WZilZZc idda"
^c\^hZ[[^X^Zci[dgegdYjXi^dc"hZch^i^kZhX]ZYjaZh#
L]Zc addhZcZY! i]Z bdjci^c\ ]Zm cji h]dlc ^c
Figure 39Vaadlhi]ZZci^gZiddaedhiidgdiViZ(+%•
[dgVc\aZVY_jhibZcih#
To load a tool holder:
7Vaa
7ZVg^c\
8VeHXgZlh
Figure 44.HiZVYngZhiVcY[daadlgZhi#
·Id ^chiVaa i]Z hiZVYn gZhi! eaVXZ ^i dc i]Z
aVi]Z WZY l]ZgZ ldg`e^ZXZ hjeedgi ^h
cZZYZY# :c\V\Z i]Z WVhZ XaVbe l^i] i]Z
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Spider
Spindle Speed
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Determining Spindle Speed
He^YZg
Figure 46. He^YZgVhhZbWanadXViZYdci]Zdji"
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XVcXgVh]^cidi]ZaVi]ZZcYXdkZg#
To avoid creating an entanglement hazard,
remove the spider screws when not in use,
and always disconnect the lathe from power
when installing, removing, or adjusting the
spider screws. Ignoring this warning can
lead to personal injury or machine damage.
BdYZa<%,%.B[\#H^cXZ*$&&
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Shop Practice! VcY hdbZ ^ciZgcZi h^iZh! egd"
k^YZZmXZaaZcigZXdbbZcYVi^dch[dgl]^X]Xjii^c\
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Changing Spindle Speed
To change the spindle speed:
I]^h aVi]Z ^h Zfj^eeZY l^i] ild aZkZgh h]dlc ^c
Figure 48 i]ViVgZjhZYidVX]^ZkZZ^\]ihe^cYaZ
heZZYh# Never move either lever while the
spindle is rotating, or gear clash and tooth
fracture may occur.L]Zci]ZaVi]Z^hhideeZY!
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WZha^\]iangdiViZYWn]VcY#
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GEB^hWZ^c\hZaZXiZY^cFigure 48#
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^ci]ZWaVX`WVcYVgZVkV^aVWaZ#
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heZZYha^hiZY^ci]ZgZY^cY^XVidgVgZVkV^aVWaZ#
I]Zhe^cYaZheZZYaZkZgh]dlc^cFigure 48]Vh
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heZZYgVc\ZaZkZg^h^c]^\]dgadl#
L]Zc^cadlgVc\Z!i]ZVkV^aVWaZhe^cYaZheZZYh
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Manual Feed
Power Feed
Ndj XVc bVcjVaan bdkZ i]Z Xjii^c\ idda VgdjcY
i]ZaVi]Z[dg[VX^c\dgijgc^c\deZgVi^dchjh^c\i]Z
]VcYl]ZZah h]dlc ^c Figure 49 VcY YZhXg^WZY
WZadl#
I]Z [ZZY hZaZXi^dc aZkZg hZZ Figure 50 Vaadlh
i]Z bVX]^c^hi id Zc\V\Z dg Y^hZc\V\Z i]Z Vegdc
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8Vgg^V\ZAdX`
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8gdhh;ZZY
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Figure 49.BVcjVa[ZZYXdcigdah#
Carriage Handwheel
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Vadc\i]ZlVnh^c^cXgZbZcihd[%#%%+[dgVidiVa
gdiVgnY^hiVcXZd[%#*+)#DcZ[jaagdiVi^dcd[i]^h
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g^V\Z adc\^ijY^cVa igVkZa! i]jh ZhiVWa^h]^c\ V &/&
gVi^dWZilZZci]Zild#
Cross Slide Handwheel
BdkZh i]Z Xgdhh ha^YZ ^c dg dji eZgeZcY^XjaVg id
XVgg^V\ZigVkZal^i]V&%"IE>aZVYhXgZl#BdkZbZci
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d[%#&%%ZfjVah%#'%%d[Xgdhhha^YZbdkZbZci#
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]VhVgVi^dd[&/'#;dgZmVbeaZ!^[i]Z]VcYl]ZZa
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ZiZgd[i]Zldg`e^ZXZ!Vhi]Zdjih^YZY^VbZiZg^h
bZVhjgZYl^i]VXVa^eZg#
Compound Slide Handwheel
BdkZh i]Z XdbedjcY VcY Xjii^c\ idda gZaVi^kZ id
i]Z ldg`e^ZXZ Vi kVg^djh Vc\aZh l^i] [^cZ"YZei]
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bZcihd[%#%%&#
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Figure 50.EdlZg[ZZYXdcigdah#
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dgi]Z[ZZYhnhiZbbVnWZYVbV\ZY#
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XZcigVadgY^hZc\V\ZYedh^i^dcZc\V\Zhi]ZXgdhh
ha^YZ[dg^c"VcY"dji[VX^c\deZgVi^dch#
Bdk^c\ i]Z [ZZY hZaZXi^dc aZkZg YdlclVgYh [gdb
i]Z XZcigVa Y^hZc\V\ZY edh^i^dc! Zc\V\Zh i]Z
XVgg^V\Z[dgaZ[i"dg"g^\]iadc\^ijY^cVaijgc^c\deZgV"
i^dch#
I]ZheZZYVil]^X]i]ZXVgg^V\ZigVkZah^hhZil^i]
i]Z [ZZY heZZY Y^Vah gZ[Zg id Feed Settings dc
Page 44# I]Z [ZZY Y^gZXi^dc ^h X]Vc\ZY Wn i]Z
[ZZYY^gZXi^dcaZkZgdci]Z]ZVYhidX`#
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NOTICE
A high feed rate or threading at a high speed
reduces your reaction time to disengage the
apron or leadscrew to avoid a crash with
the spinning chuck. When threading, making too deep of a cut can result in the half
nut binding with the leadscrew causing an
impaired ability to disengage the half nut
to avoid a chuck crash. Pay close attention to the feed rate you have chosen and
keep your foot poised over the brake pedal.
Failure to fully understand this may cause
the carriage to crash into the chuck.
Feed Settings
KVg^djh [ZZY gViZh VgZ VX]^ZkZY dc i]^h aVi]Z Wn
bdk^c\ `cdWh! aZkZgh! VcY gZVggVc\^c\ X]Vc\Z
\ZVgh VXXdgY^c\ id i]Z i]gZVY^c\ X]Vgi adXViZY
dc i]Z ]ZVYhidX`# All required change gears are
pre-installed on this lathe, and no external gears
are required.
To set up for a power feed operation:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. GZbdkZi]ZXdkZgdci]ZaZ[i"]VcYh^YZd[i]Z
]ZVYhidX`idZmedhZi]ZX]Vc\Z\ZVgh#
3. Add`Vii]ZaVi]Z[ZZYgViZX]Vgi!VcY[^cYi]Z
gZfj^gZY [ZZY gViZ [dg ndjg ijgc^c\ dg [VX^c\
deZgVi^dc#>cZVX]Wdmdci]ZX]Vgi!ildcjb"
WZgh VgZ hZeVgViZY Wn V haVh] hZZ Figure
51# I]Z ide"g^\]i cjbWZg ^h XVgg^V\Z [ZZY!
VcY i]Z Wdiidb"aZ[i cjbWZg ^h Xgdhh [ZZY# >[
[dgZmVbeaZ!VXVgg^V\Z[ZZYgViZd[%#%%&+-
^h cZZYZY! i]Z X]Vc\Z \ZVgh VcY [ZZY Y^Vah
bjhiWZ^ci]Z[daadl^c\edh^i^dchFATX1#
·F ^h i]Z [^ghi aZiiZg ^c i]Z hZfjZcXZ VcY
^cY^XViZh i]Vi i]Z X]Vc\Z \ZVgh bjhi WZ
gZVggVc\ZY ^c i]Z ; hZfjZcXZ Vh h]dlc
^cFigure 52#I]ZX]Vc\Z\ZVghVgZadXVi"
ZYdci]ZaZ[i"]VcYh^YZd[i]ZaVi]Z!WZ]^cY
i]Z]ZVYhidX`\ZVgXdkZgh]dlc^c#
·ATX ^h i]Z hZXdcY \gdje d[ aZiiZgh i]Vi
^cY^XViZl]^X]edh^i^dchidijgci]ZaZiiZgZY"
[ZZYY^Vahid#
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i^dcidijgci]ZcjbWZgZY[ZZYY^Vaid#
8gdhhHa^YZ
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Figure 51.;ZZYgViZX]Vgi#
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BdYZa<%,%.B[\#H^cXZ*$&&
4. AZVk^c\ %#%%(¶%#%%* WVX`aVh] WZilZZc
\ZVg iZZi]! VggVc\Z i]Z X]Vc\Z \ZVgh id
bViX]i]ZdgYZgjcYZgFhZZFigure 52#
Thread Settings
GZ\VgYaZhhd[i]ZZmVbeaZ\^kZcWZadl!i]ZhZije
egdXZYjgZ dc i]^h aVi]Z ^h i]Z hVbZ [dg bZig^X!
^cX]! bdYjaZ! dg Y^VbZigVa e^iX] i]gZVYh# I]ZhZ
i]gZVY hZaZXi^dch VgZ ^cY^XViZY Wn V hZg^Zh d[
aZiiZgh VcY cjbWZgh h]dlc dc i]Z ]ZVYhidX`
i]gZVY^c\X]Vgih#;^ghi!i]ZX]Vc\Z\ZVgedh^i^dch
VgZ X]ZX`ZY VcY gZVggVc\ZY ^[ ^cY^XViZY Wn i]Z
X]Vgi#CZmi!i]Zfj^X`X]Vc\Z\ZVgWdm`cdWhVcY
aZkZgh VgZ bdkZY id heZX^[^X edh^i^dch Vahd ^cY^"
XViZYWni]ZX]Vgi#
To set up for threading:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
Figure 52.8]Vc\Z\ZVgVcYX]VgigZaVi^dch]^e#
5. GdiViZi]Zhe^cYaZWn]VcYidkZg^[ncdW^cY"
^c\Zm^hih!VcYgZ^chiVaai]Z\ZVgXdkZg#
6. BdkZ i]Z [ZZY Y^Vah id i]Z XdbW^cVi^dc d[
FATX1!Vhh]dlc^cFigure 53.
2. GZbdkZi]ZXdkZgdci]ZaZ[i"]VcYh^YZd[i]Z
]ZVYhidX`idZmedhZi]ZX]Vc\Z\ZVgh#
3. GZk^Zl i]Z i]gZVY^c\ X]Vgi [dg i]Z gZfj^gZY
i]gZVY id WZ Xji hZZ Figure 54# I]Z X]Vgi
^cY^XViZhi]ViidXjiV%#,*bZig^Xi]gZVY!i]Z
X]Vc\Z \ZVgh VcY [ZZY Y^Vah bjhi WZ ^c i]Z
[daadl^c\edh^i^dchFBSW6#
·F ^h i]Z [^ghi aZiiZg ^c i]Z hZfjZcXZ VcY
^cY^XViZh i]Vi i]Z X]Vc\Z \ZVgh bjhi WZ
gZVggVc\ZY ^c i]Z ; dgYZg hZZ Figure
55#
·BSW ^h i]Z hZXdcY \gdje d[ aZiiZgh i]Vi
^cY^XViZl]^X]edh^i^dcidijgci]ZaZiiZgZY"
[ZZYY^Vahid#
·6 ^h i]Z aVhi Y^\^i VcY ^cY^XViZh l]^X]
edh^i^dcidijgci]ZcjbWZgZY[ZZYY^Vaid#
Figure 53. ;ZZYXdcigdahZii^c\h[dgV%#%%&+-
XVgg^V\Z[ZZYgViZ#
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Figure 54.BZig^Xi]gZVYe^iX]X]Vgi#
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4. AZVk^c\ %#%%(¶%#%%* WVX`aVh] WZilZZc
\ZVg iZZi]! VggVc\Z i]Z X]Vc\Z \ZVgh id
bViX]i]ZdgYZgjcYZg;hZZFigure 55#
Feed Direction Lever
L]Zc i]gZVY^c\! i]Z [ZZY Y^gZXi^dc aZkZg hZZ
Figure 57bdkZhi]ZXVgg^V\Zidi]ZaZ[iidlVgY
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Figure 55.8]Vc\Z\ZVgVcYX]VgigZaVi^dch]^e#
5. GdiViZi]Zhe^cYaZWn]VcYidkZg^[ncdW^cY"
^c\Zm^hih!VcYgZ^chiVaai]Z\ZVgXdkZg#
6. BdkZ i]Z i]gZVY^c\ Y^Vah id i]Z XdbW^cVi^dc
d[FBSW6!Vhh]dlc^cFigure 56.
Figure 57.;ZZYY^gZXi^dcXdcigdah[dgi]gZVY^c\#
Feed Selection Lever
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^c\!i]^haZkZg hZZFigure 57bjhiWZbdkZYid
i]ZXZcigVadgi]ZY^hZc\V\ZYedh^i^dc#6ahd`ZZe
^c b^cY i]Vi _jhi Vh l^i] adc\^ijY^cVa [ZZY deZgV"
i^dch! WZ[dgZ Vcn i]gZVY^c\ deZgVi^dc# Ndj bjhi
[^ghikZg^[ni]ZXVgg^V\ZadX`hZZFigure 57^hY^h"
Zc\V\ZY!dgi]Z[ZZYhnhiZbbVnWZYVbV\ZY#
8Vgg^V\ZAdX`9^hZc\V\ZY
AZkZg8ZciZgZY
id9^hZc\V\Z
;ZZY
Figure 58.;ZZYhZaZXi^dcaZkZgY^hZc\V\ZY#
Figure 56. I]gZVYXdcigdahZii^c\h[dg%#,*e^iX]#
")+"
BdYZa<%,%.B[\#H^cXZ*$&&
Half-Nut Lever
Thread Chart
L]Zc i]Z [ZZY hZaZXi^dc aZkZg VcY XVgg^V\Z adX`
VgZ Y^hZc\V\ZY! i]Z ]Va["cji aZkZg Figure 59
XVc WZ bdkZY YdlclVgY [gdb i]Z Y^hZc\V\ZY
jeeZg edh^i^dc id XaVbe i]Z ]Va[ cji VgdjcY i]Z
aZVYhXgZl[dgi]gZVY^c\deZgVi^dch#
I]Zi]gZVYY^VaX]Vgi^hadXViZYdci]Z]ZVYhidX`
XdkZg!Vhh]dlc^cFigure 60 VcY61#
9^hZc\V\ZY
I]gZVY9^Va
8]Vgi
I]gZVY9^Va
:c\V\ZY
Figure 59.=Va[cjiaZkZg#
DO NOT engage the half nut if the leadscrew
will rotate over 200 RPM, or if the carriage
lock is applied. Disregarding this warning
may cause damage to the bearings or the
leadscrew shear pin to break.
Figure 60. I]gZVYY^VaX]VgiVcYi]gZVYY^Va
adXVi^dch#
Thread Dial
L]ZcXjii^c\^cX]i]gZVYhVcYi]ZeVhh]VhWZZc
XdbeaZiZY!i]Zi]gZVYY^VahZZFigure 60Vaadlh
i]ZbVX]^c^hiidY^hZc\V\Zi]ZXVgg^V\Z[gdbi]Z
aZVYhXgZl!VcYfj^X`angZijgci]ZXVgg^V\Z[dgi]Z
cZmieVhh#7VhZYdci]Zi]gZVYIE>WZ^c\Xji!VcY
l]Vi^h^cY^XViZYdci]Zi]gZVYX]Vgi!i]ZY^Va^cY^"
XViZhl]ZgZi]ZbVX]^c^hibjhigZ"XaVbei]Z]Va[
cji ^c dgYZg id gZhjbZ i]Z hVbZ i]gZVY id Vkd^Y
Xgdhh"Xjii^c\i]gZVYh#
L]ZcXjii^c\bZig^XVcYdi]ZgineZhd[i]gZVYh!i]Z
i]gZVYY^VabjhiWZY^hZc\V\ZY[gdbi]ZaZVYhXgZl!
VcYi]Z]Va[cjiXaVbeZYidi]ZaZVYhXgZljci^ai]Z
i]gZVYh VgZ XdbeaZiZ# Di]Zgl^hZ i]Z eVi] d[ i]Z
hVbZ i]gZVY l^aa WZ adhi# 6aa XVgg^V\Z gZijgch [dg
cdc"^cX] i]gZVYh VgZ bVYZ Wn WVX`^c\ i]Z idda
ed^cidjid[i]Zi]gZVY!VcYgZkZgh^c\he^cYaZgdiV"
i^dcl^i]i]Zhe^cYaZDC$D;;aZkZg#
Id Zc\V\Z i]Z i]gZVY Y^Va! addhZc i]Z bdjci^c\
XVehXgZl!i]Zce^kdii]ZY^Va^cidi]ZaZVYhXgZl
hd i]Z \ZVg iZZi] bZh] l^i] i]Z aZVYhXgZl#
GZi^\]iZci]ZXVehXgZlid]daYi]Zi]gZVYY^Va^c
eaVXZ#
Figure 61.I]gZVYY^VaX]Vgi#
BdYZa<%,%.B[\#H^cXZ*$&&
"),"
TPI Divisible by 8: ;dg i]gZVY^c\ Vcn ^cX] IE>
Y^k^h^WaZ Wn Z^\]i! jhZ Vcn d[ i]Z a^cZh dc i]Z
i]gZVYY^VahZZi]ZZmVbeaZ^cFigure 62#
4
2
T.P.I. SCALE
8
ALL
I]gZVY9^Va
3
IVWaZ
T.P.I. SCALE
5
1
I]gZVY9^Va
4
IVWaZ
2
I]Z [daadl^c\ ZmVbeaZh ZmeaV^c ]dl id jhZ i]Z
i]gZVYY^VaVcYi]Zi]gZVYY^VaX]Vgi#
Odd Numbered TPI: ;dgdYYcjbWZgZY^cX]IE>!
jhZdcani]ZcjbWZg&dci]Zi]gZVYY^VahZZi]Z
ZmVbeaZ^cFigure 64#
3
;^cYi]ZIE>i]gZVYheZg^cX]i]VindjlVciidXji
^ci]ZaZ[iXdajbchjcYZgTPI!i]ZcgZ[ZgZcXZi]Z
Y^Va cjbWZg ^c i]Z g^\]i Xdajbch jcYZg Scale#
I]Z Y^Va cjbWZg ^cY^XViZh l]Zc id Zc\V\Z i]Z
]Va[cji[dgVheZX^[^Xi]gZVYe^iX]Vh^cY^XViZYWn
i]Zi]gZVYY^VahZZFigure 60#
1
Figure 64.:mVbeaZd[VcdYYcjbWZgZY^cX]
i]gZVYe^iX]#
Even Numbered TPI Not Divisible by 4 or 8:
;dg i]gZVY^c\ Vcn ZkZc cjbWZgZY IE> cdi Y^k^h"
^WaZWn)dg-!jhZi]ZcjbWZgh&VcY(hZZi]Z
ZmVbeaZ^cFigure 65#
1
TPI Divisible by 4 & Not by 8: ;dgi]gZVY^c\Vcn
^cX] IE> Y^k^h^WaZ Wn [djg Wji cdi Wn -! jhZ Vcn
cjbWZgZYa^cZdci]Zi]gZVYY^VahZZi]ZZmVbeaZ
^cFigure 63#
4
Figure 65.:mVbeaZd[ZkZccjbWZgZY^cX]
i]gZVYe^iX]cdiY^k^h^WaZWn)dg-#
I]gZVY9^Va
4
2
T.P.I. SCALE
4
1–4
1
3
IVWaZ
T.P.I. SCALE
6
1&3
2
Figure 62.:mVbeaZd[Vc^cX]i]gZVYe^iX]
Y^k^h^WaZWn-#
I]gZVY9^Va
3
IVWaZ
1
Figure 63.:mVbeaZd[Vc^cX]i]gZVYe^iX]
Y^k^h^WaZWn)!cdiWn-#
Important: Once a number has been selected,
continue using that number or its odd/even
counterpart.
;dgZmVbeaZ/
™
>[ndjbV`Zi]Z[^ghii]gZVY^c\eVhhVcYhZaZXi
&! i]Zc Vaa [daadl^c\ eVhhZh ndj bjhi hZaZXi
dYYcjbWZgh&!(#
™
>[ndjbV`Zi]Z[^ghii]gZVY^c\eVhhVcYhZaZXi
'! i]Zc Vaa [daadl^c\ eVhhZh ndj bjhi hZaZXi
ZkZccjbWZgh'!)#
")-"
BdYZa<%,%.B[\#H^cXZ*$&&
688:HHDG>:H
SECTION 5: ACCESSORIES
H6879—Lathe Operation & Maintenance
Book
I]^hYZiV^aZYbZiVaaVi]ZWdd`egdk^YZhZmiZch^kZ
XdkZgV\Zd[Vl^YZkVg^Zind[bZiValdg`^c\deZgV"
i^dch# HeZX^Va Zbe]Vh^h ^h eaVXZY dc aVi]Z Xdb"
edcZcih!VXXZhhdg^Zh!VcYdeZgVi^c\egdXZYjgZh!
^cXajY^c\WVh^XbVX]^cZhZijeVcYgdji^cZbV^c"
iZcVcXZ# 6 bjhi ]VkZ gZ[ZgZcXZ [dg Vaa bZiVa
aVi]ZdlcZgh#'+%eV\Zh#
H6095—Digital Readout (DRO)
I]^h ^h dcZ d[ i]Z [^cZhi 9GDh dc i]Z bVg`Zi
idYVn# ;ZVijgZh hZaZXiVWaZ gZhdaji^dc Ydlc id
*¥b!VWhdajiZ$^cXgZbZciVaXddgY^cViZY^heaVn!VgX
[jcXi^dc! gVY^jh$Y^VbZiZg [jcXi^dc! bVhiZg gZ[Zg"
ZcXZYVijb!&..bVX]^c^hiYZ[^cZYiddah!YdjWaZ
hZVaZYhXVaZh!^cX]Zh$b^aa^bZiZghVcYa^cZVgZggdg
XdbeZchVi^dc# 9dci WZ [ddaZY Wn djg adl eg^X"
Zh·i]^h^hdcanVgZ[aZXi^dcd[i]ZVWhZcXZd[Vcn
¸b^YYaZbZc¹ ^c i]Z bVg`Zi^c\ higjXijgZ·cdi V
gZ[aZXi^dcd[i]ZfjVa^in#
Figure 66. =+-,.AVi]ZDeZgVi^dc
BV^ciZcVcXZ7dd`#
Figure 68.=+%.*9^\^iVaGZVYdji#
G0688—Tool Post Grinder
I]^h idda edhi \g^cYZg ]Vh l]Vi ^i iV`Zh id bV`Z
ndjg egd_ZXi id heZX VcY add` \ddY! idd I]Z
]ZVknhjeedgiXVhi^c\^hadVYZYl^i]VegZX^h^dc
he^cYaZ i]Vi l^aa egdk^YZ heZXiVXjaVg [^c^h]Zh dc
ZkZc i]Z idj\]Zhi _dWh# 8dbZh hjeea^ZY l^i]
dcZZmiZgcVa\g^cY^c\l]ZZa!dcZ^ciZgcVa\g^cY^c\
l]ZZa!VcYWVaVcXZYbVcYgZaejaaZnhVcYWZaih[dg
ZVX]l]ZZa#
T10118—Tailstock Digital Readout
=ZgZ»h i]Z ha^X`Zhi hZije [dg bVcV\^c\ i]Z ZmVXi
YZei] d[ Xji l^i] ndjg iV^ahidX` 7di] i]Z hXVaZ
Y^heaVn VcY gZbdiZ Y^heaVn XdbZ l^i] V %#%%%*
[^kZ iZc"i]djhVcYi]h d[ Vc ^cX] gZhdaji^dc! ^cX]
dgb^aa^bZiZgY^heaVn!oZgd`ZnhVcYDC$D;;`Znh#
I]ZhXVaZ]VhVc-gVc\ZVcY^ihY^heaVn[ZVijgZh
67Hdg>C8bdYZVhlZaaVhV=daY`Zn#7di]Y^h"
eaVnhgZVY^cYZeZcYZciand[ZVX]di]Zg!idd
Ndj=VkZid
BV`Zi]^hEVgi
Figure 67.<%+--IddaEdhi<g^cYZg#
BdYZa<%,%.B[\#H^cXZ*$&&
Figure 69.I&%&&-IV^ahidX`9^\^iVaGZVYdji#
")."
H9240—Water Soluble Machining Oil
Gjhia^X` lViZg hdajWaZ bVX]^c^c\ d^a XdciV^ch
Z[[ZXi^kZX]adg^cViZY:#E#VYY^i^kZidegdk^YZZmXZa"
aZci idda a^[Z# <jVgVciZZY id egdiZXi cZdegZcZ
hZVah# <gZVi [dg \ZcZgVa ejgedhZ dg ]ZVkn Yjin
Veea^XVi^dch# 8Vc WZ jhZY dc Vaa bZiVah ZmXZei
i^iVc^jb#
G1070—MT3 Live Center Set
6 hjeZg WaZcY d[ fjVa^in VcY XdckZc^ZcXZ! i]^h
a^kZ XZciZg hZi d[[Zgh hZkZc ^ciZgX]Vc\ZVWaZ i^eh#
=^\]"fjVa^in cZZYaZ WZVg^c\h egdadc\ idda a^[Z
VcYheZX^VaiddahiZZaWdYnVcYi^ehVgZegZX^h^dc
\gdjcY#Hjeea^ZY^clddYZcWdm#
Figure 70.=.')%Gjhia^X`BVX]^c^c\D^a#
H5786—MT#3 x 4" Bull Nose Rolling Center
H5902—MT#3 x 2" Bull Nose Rolling Center
7j^ail^i]egZX^h^dchZVaZYWZVg^c\h!YZh^\cZY[dg
]ZVkn"YjinjhZdc]daadlldg`e^ZXZh#
=*,-+
Figure 73. <&%,%A^kZ8ZciZgHZi#
T20501—Face Shield Crown Protector 4"
T20502—Face Shield Crown Protector 7"
T20503—Face Shield Window
T20452—"Kirova" Anti-Reflective S. Glasses
T20451—"Kirova" Clear Safety Glasses
H0736—Shop Fox® Safety Glasses
H7194—Bifocal Safety Glasses 1.5
H7195—Bifocal Safety Glasses 2.0
H7196—Bifocal Safety Glasses 2.5
T20502
T20452
=*.%'
Figure 71. BI(WjaacdhZgdaa^c\XZciZgh#
H5786—MT#3 Long Nose Precision Center
Egdk^YZhXg^i^XVaiddaXaZVgVcXZ#6Y_jhiVWaZi]gjhi
WZVg^c\h!+%•i^eVcY(%•XaZVgVcXZgZa^Z[Vc\aZ#
T20503
T20451
H7194
H0736
Figure 74. :nZegdiZXi^dcVhhdgibZci#
Figure 72. BI(Adc\CdhZ8ZciZg
"*%"
BdYZa<%,%.B[\#H^cXZ*$&&
Quick Change Tool Holders
6aabdYZahVgZHZg^Zh'%%
G5701—Boring Bar Holder 3 ⁄4"
G5704—Parting Tool Holder 5 ⁄ 8"
G5705—Knurling Tool Holder 1 ⁄4"~5 ⁄ 8"
G5703—Morse Taper Holder MT#3
G5700—Turning/Boring Holder 1 ⁄4"~5 ⁄ 8"; 1 ⁄ 2"ø
G5699—Turning Holders 1 ⁄4"~5 ⁄ 8"
<*,%&
<*,%)
G7038Z—Boring Bar
G7040—Carbide Inserts for Steel (5 pk)
G7048—Carbide Inserts for Cast Iron (5 pk)
<*,%*
Figure 77. <,%(-O7dg^c\7Vg#
<*,%(
<*,%%
<*+..
G7033—Internal Threading Tool Holder
G7042—Carbide Inserts for Steel (5 pk)
G7050—Carbide Inserts for Cast Iron (5 pk)
Figure 75.Fj^X`X]Vc\Zidda]daYZgh#
G5640—5-Pc. Indexable Carbide Tool Set
G6706—Replacement TiN Coated Carbide
Indexable Insert
;^kZe^ZXZijgc^c\iddahZi[ZVijgZh^cYZmVWaZXVg"
W^YZ ^chZgih l^i] hea^cZ ineZ ]daY"Ydlc hXgZl
i]Vi Vaadl ^cYZm^c\ l^i]dji gZbdk^c\ i]Z hXgZl#
:VX] hZi ^cXajYZh 6G! 6A! 7G! 7A! VcY : hinaZ
iddahl^i]XVgW^YZ^chZgih!]ZmlgZcX]!ZmigV]daY"
YdlchXgZlhVcYVlddYZcXVhZ#
Figure 78. <,%((>ci#I]gZVY^c\Idda=daYZg#
G7030—Threading Tool Holder
G7041—Carbide Inserts for Steel (5 pk)
G7049—Carbide Inserts for Cast Iron (5 pk)
Figure 76. <*+)%*EX#>cYZmVWaZIddaHZi#
Figure 79. <,%(%I]gZVY^c\Idda=daYZg#
BdYZa<%,%.B[\#H^cXZ*$&&
"*&"
MODEL
SIZE
BODY
DIA.
H4456
1
1
H4457
2
3
H4458
H4459
DRILL
DIA.
OVERALL
LENGTH
⁄8 "
3
⁄64"
11⁄4"
⁄16"
5
⁄64"
17⁄8"
3
1
7
⁄64"
2"
4
5
H4460
5
7
H4461
H4462
H4463
⁄4 "
⁄16"
1
⁄8"
21⁄8"
⁄16"
3
⁄16"
23⁄4"
6
1
⁄2 "
7
⁄32"
3"
7
5
⁄8 "
1
3
1
8
3
⁄4 "
5
3
1
⁄4"
⁄16"
H2987—½" Bent Lathe Dog
H2988—1" Bent Lathe Dog
H2989—1½" Bent Lathe Dog
H2990—2" Bent Lathe Dog
H2991—3" Bent Lathe Dog
?jhi i]Z i]^c\ [dg egZX^h^dc bVX]^c^c\ WZilZZc
XZciZgh I]ZhZ WZci iV^a aVi]Z Yd\h VgZ bVYZ d[
YjgVWaZXVhi^gdcVcY[ZVijgZhfjVgZ]ZVYWdaih#
⁄4 "
⁄2 "
I]ZhZ]^\]heZZYhiZZaXZciZgYg^aahVgZegZX^h^dc
\gdjcY[dgjchjgeVhhZYVXXjgVXn#
Figure 81. ='.-,".&AVi]Z9d\h#
Figure 80. =))*+"+(=HH<gdjcY8ZciZg9g^aah#
"*'"
BdYZa<%,%.B[\#H^cXZ*$&&
SECTION 6: MAINTENANCE
Cleaning
Always disconnect power
from the machine before
performing maintenance.
Ignoring this warning may
result in serious personal
injury.
Schedule
;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ!
[daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcn
heZX^[^X^chigjXi^dch\^kZc^ci]^hhZXi^dc#
8aZVc^c\ i]Z BdYZa <%,%. ^h gZaVi^kZan ZVhn#
9^hXdccZXii]ZaVi]ZWZ[dgZXaZVc^c\^i#GZbdkZ
X]^ehVhi]ZnVXXjbjaViZ#KVXjjbZmXZhhbZiVa
X]^ehVcYl^eZd[[i]ZgZbV^c^c\Xjii^c\[aj^Yl^i]
V Ygn Xadi] l]Zc [^c^h]ZY [dg i]Z YVn# 8]^eh aZ[i
dci]ZbVX]^cZhdV`ZYl^i]lViZg"WVhZYXjii^c\
[aj^Y l^aa ^ck^iZ dm^YVi^dc VcY \jbbn gZh^YjZ id
Wj^aYjeVgdjcYbdk^c\eVgih#EgZkZciVi^kZbZV"
hjgZha^`Zi]ZhZl^aa]Zae`ZZendjgaVi]Zgjcc^c\
hbddi]an# 6alVnh WZ hV[Z VcY gZhedch^WaZ l^i]
i]ZjhZVcYY^hedhVad[XaZVc^c\egdYjXih#
Unpainted Cast Iron
Every 6–8 Hours of Running Time:
™ 8aZVc$kVXjjbaVi]Z#
™ L^eZ Ydlc jceV^ciZY XVhi ^gdc! ^cXajY^c\
aZVYhXgZl!l^i]lVnd^adgdi]ZgfjVa^inbZiVa
egdiZXiVci#
™ AjWg^XViZWVaad^aZghPage 54#
™ 8]ZX`d^agZhZgkd^ghPage 56#
EgdiZXi i]Z jceV^ciZY XVhi ^gdc hjg[VXZh dc i]Z
aVi]ZWnl^e^c\i]ZbXaZVcV[iZgZkZgnjhZ·i]^h
ZchjgZhbd^hijgZYdZhcdigZbV^cdcWVgZbZiVa
hjg[VXZh#
Each Week:
™ 8]ZX`Xjii^c\[aj^YhnhiZbPage 58#8aZVc
iVc`VcYgZeaVXZXjii^c\[aj^YVhcZXZhhVgn#
@ZZe lVnh gjhi"[gZZ l^i] gZ\jaVg Veea^XVi^dch
d[ =-'*,·Eg^bgdhZ 6gbdg EaViZ l^i] Bdan"9
BVX]^cZVcYLVnD^a#
Each Month:
™ 8]ZX`$VY_jhiK"WZaiiZch^dcPage 70#
Every Six Months:
™ 8]Vc\Zd^a^c]ZVYhidX`!\ZVgWdm!VcYVegdc
Page 57#
BdYZa<%,%.B[\#H^cXZ*$&&
"*("
Ball Oiler Lubrication
6alVnhjhZVcd^a\jc[^iiZYl^i]VgjWWZgi^ei]Vi^hl^YZZcdj\]idhZVai]ZWVaad^aZg^caZi#I]^hhZVaVaadlh
i]Z\jcidWj^aY]nYgVja^XegZhhjgZVcY[ajh]djiXdciVb^cVcihVcYYZa^kZgd^aidXdbedcZcihVii]ZZcYd[
adc\eVhhV\Zh#9dcdijhZd^a\jchZfj^eeZYl^i]VhiZZaaVcXZi^e#I]ZhZcVggdli^ehidcdihZVal^i]i]Z
WVaad^aZg^caZiVcYeZgbVcZcianY^hadY\Zi]ZhZVa^c\WVaa!gZhjai^c\^cXdciVb^cVi^dc!^chj[[^X^ZciajWg^XVi^dc!
VcYWVaad^aZggZeaVXZbZci#
Figure 84. HVYYaZVcYha^YZWVaad^aZgh#
Figure 82. 8]Vc\Z\ZVgWVaad^aZgh#
Figure 85. =VcYl]ZZaWVaad^aZgh#
Figure 83. 8]Vc\Z\ZVg]jWWVaad^aZg#
"*)"
Figure 86. ;ZZYhZaZXi^dcaZkZgWVaad^aZg
adXVi^dc#
BdYZa<%,%.B[\#H^cXZ*$&&
Figure 87. IV^ahidX`WVaad^aZgh#
BdYZa<%,%.B[\#H^cXZ*$&&
Figure 88. :cYXVeWVaad^aZgh#
"**"
Oil Reservoirs
=ZVYhidX`
9gV^cEaj\
Checking & Adding Oil
<ZVgWdm
;^aaEaj\
I]Z]ZVYhidX`!\ZVgWdm!VcYVegdc]VkZd^agZh"
Zgkd^gh i]Vi VgZ Zfj^eeZY l^i] h^\]i \aVhhZh [dg
fj^X`anX]ZX`^c\d^aaZkZah#7Z[dgZVcYV[iZgZkZgn
jhZ! bV`Z hjgZ i]Vi i]Z d^a aZkZah VgZ XdggZXi#
H]dlc ^c Figures 89¶91 VgZ i]Z \ZVgWdm adXV"
i^dch d[ i]Z h^\]i \aVhhZh VcY i]Z [^aa VcY YgV^c
eaj\h#
To add oil to the reservoirs:
1. 8aZVc i]Z VgZV VgdjcY i]Z [^aa eaj\ XaZVc id
egZkZci YZWg^h [gdb [Vaa^c\ ^c i]Z gZhZgkd^g
l]ZcVYY^c\d^a#
<ZVgWdm
9gV^cEaj\
2. GZbdkZi]Z[^aaeaj\#
3. HadlanVYYd^ajci^ai]Zd^aaZkZa^hXZciZgZY^c
i]Zh^\]i\aVhh#
Figure 90. <ZVgWdm[^aaVcYYgV^ceaj\h#
4. GZeaVXZ[^aaeaj\#
=ZVYhidX`;^aaEaj\
6egdc
;^aa
Eaj\
6egdc
9gV^c
Eaj\
Figure 91. 6egdcYgV^ceaj\#
<ZVgWdm
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Changing Oil
I]Z d^a ^c i]Z gZhZgkd^gh bjhi WZ X]Vc\ZY V[iZg
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Tools Needed
Qty
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=ZmLgZcX]+bb############################################## &
LgZcX]')bb################################################### &
To change the oil in the reservoirs:
1. Gjci]ZaVi]ZidWg^c\i]ZaVi]Z\ZVgWdmZhid
VlVgbiZbeZgVijgZVcYijgcOFFi]ZaVi]Z#
V-Belt Tension
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Tools Needed
Qty
=ZmLgZcX]&,bb############################################ &
To check the V-belt tension:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. GZbdkZi]Z]ZVYhidX`\ZVgXdkZg#
3. Ejh]i]ZXZciZgd[i]ZK"WZaihl^i]bdYZgViZ
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Cutting Fluid System
BIOLOGICAL AND
POISON HAZARD! Use
the correct personal protection equipment when
handling cutting fluid and
by follow federal, state,
and fluid manufacturer
requirements to properly
dispose of cutting fluid.
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Tip: For speedy chip removal from the tank, a
metal catch basket with handles can be made to
lift out the metal chip buildup in the first chamber.
Tools Needed
Qty
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1.
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Cleaning Cutting fluid System
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SECTION 7: SERVICE
Troubleshooting
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™
;dg ]^\]"idaZgVcXZ ijgc^c\ VcY [VX^c\! VcY
a^\]i"adVYh! addhZc i]Z \^Wh id Vaadl [dg hbVaa
ha^YZ bdkZbZcih l^i]dji W^cY^c\ dg idda W^i
aZVe! VcY i^\]iZc i]Z aZVYhXgZl cjih [dg [^cZ
]VcYl]ZZaXdcigda#
Bdhi aVi]Z deZgVi^dch Zm^hi WZilZZc i]Z ild
ZmVbeaZh VWdkZ# ;^cY^c\ i]Z dei^bjb XdbW^cV"
i^dc[dgndjggZfj^gZbZcihbVniV`ZegVXi^XZ!VcY
ig^VaVcYZggdgWZ[dgZndjVgZhVi^h[^ZY#
NOTICE
When adjusting gibs, keep in mind that the
goal of gib adjustment is to remove unnecessary sloppiness from the slide without
causing binding and excessive half nut
wear.
Tip: The compound and cross slide gibs have a
gib lock screw that are shown in Figures 95–96.
This screw allows the machinist to quickly tighten
the locks to hold a gib and slide in a rigid position
without having to tighten the gibs. When finished
with the need for increased rigidity, the gibs then
are quickly unloaded back to their normal state by
loosening the screw.
BdYZa<%,%.B[\#H^cXZ*$&&
Tools Needed
Qty
HiVcYVgYHXgZlYg^kZg'################################### &
LgZcX]&%bb################################################### &
=ZmLgZcX](bb############################################## &
Cross Slide Gib
BV`Z hjgZ i]Z lVnh VcY aZVYhXgZl ]VkZ WZZc
XaZVcZY VcY gZ"ajWg^XViZY WZ[dgZ WZ\^cc^c\ Vcn
VY_jhibZcih# GZ[ZgidBall Oiler Lubrication dc
Page 54 [dg ^chigjXi^dch VcY ajWg^XVci heZX^[^XV"
i^dch#
To adjust the cross slide gib:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. AddhZci]Z\^WadX`h]dlc^cFigure 95#
;gdci<^WHXgZl
;gdci:cYd[<^W
8gdhh
Ha^YZ<^W
AdX`
Figure 95.8gdhhha^YZ\^WXdbedcZcih#
3. AddhZc\^WhXgZlVcYVY_jhiVhgZfj^gZY#
·Id ^cXgZVhZ i]Z ha^YZ iZch^dc! addhZc i]Z
gZVg\^WhXgZl&¿ -"ijgc!VcYi^\]iZci]Z[gdci
\^WhXgZl &¿ -"ijgc#
·Id YZXgZVhZ i]Z ha^YZ iZch^dc! addhZc i]Z
[gdci\^WhXgZl&¿ -"ijgc!VcYi^\]iZci]ZgZVg
\^WhXgZl &¿ -"ijgc#
4. GZeZVi VY_jhibZcih Vh cZXZhhVgn jci^a i]Z
\^WhXgZlYgV\^hVXXZeiVWaZ#
"+&"
Compound Slide Gib
Figure 96 h]dlh i]Z \^W VggVc\ZbZci [dg i]Z
XdbedjcYha^YZ#I]ZXdbedjcYha^YZ\^WVY_jhih
^c i]Z hVbZ bVccZg VcY l^i] i]Z hVbZ iddah
Vh i]Z Xgdhh ha^YZ \^W# =dlZkZg! ^c i]^h XVhZ! id
^cXgZVhZdgYZXgZVhZiZch^dc!i]Z\^WVY_jhibZci
hXgZlY^gZXi^dchVgZgZkZghZY#
I]Z hVYYaZ \^W ^h adXViZY dc i]Z Wdiidb d[ i]Z
WVX` ZY\Z d[ i]Z ha^YZ Figure 98# I]^h \^W ^h
YZh^\cZYY^[[ZgZciani]Vci]ZXgdhhdgXdbedjcY
ha^YZ\^Wh#>chiZVYd[WZ^c\VlZY\Z"h]VeZYeaViZ!
^i^hV[aViWVg#I]Z\^WegZhhjgZ^hVeea^ZYWn[djg
hZihXgZlh#=ZmcjihhZXjgZi]ZhZhZihXgZlh^c
eaVXZ!hdi]Znl^aacdiaddhZcYjg^c\deZgVi^dc#
;gdci:cYd[<^W
<^W
8dbedjcY
Ha^YZ<^W
AdX`
;gdci<^WHXgZl
Figure 96.8dbedjcYha^YZ\^WXdbedcZcih#
Saddle Gib
I]ZhVYYaZ^hhjeea^ZYl^i]VXVgg^V\ZadX`dci]Z
[gdcig^\]i"]VcYh^YZd[i]Zha^YZhZZFigure 97#
I]^h Wdai adX`h i]Z hVYYaZ ^c eaVXZ [dg ^cXgZVhZY
g^\^Y^in l]Zc bV`^c\ [VXZ Xjih# 7Z[dgZ bV`^c\
VY_jhibZcihidi]ZhVYYaZ\^W!bV`ZhjgZi]Vii]^h
adX` ^h addhZ Wn ijgc^c\ ^i XdjciZgXadX`l^hZ dcZ
[jaaijgc#
IMPORTANT: Do not loosen the XVgg^V\Z adX`
more than a couple of turns or the components
inside will come apart. Reinstalling these components is difficult and time consuming.
HZiHXgZlh
Figure 98.HVYYaZ\^WXdbedcZcih#
Tools Needed
Qty
LgZcX]&%bb################################################### &
=Zm(bb########################################################### &
=Zm+bb########################################################### &
To adjust the saddle slide gib:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. 8aZVcVcYajWg^XViZi]ZaVi]ZlVnh!ha^YZ!VcY
aZVYhXgZlgZ[ZgidBall Oiler Lubrication dc
Page 53[dg^chigjXi^dchVcYajWg^XVciheZX^[^"
XVi^dch#
3. >[i]ZXVgg^V\ZadX`Figure 87^hi^\]i!addhZc
^i ildijgch#
8Vgg^V\ZAdX`
4. AddhZc i]Z _Vb cjih dc i]Z [djg hZi hXgZlh
h]dlc ^c Figure 98! VcY VY_jhi i]Z hZi
hXgZlhVh[daadlh/
·Idi^\]iZci]ZXVgg^V\Z\^W!i^\]iZci]ZhZi
hXgZlh#
·IdaddhZci]Z\^W!addhZci]ZhZihXgZlh#
Figure 97.AdXVi^dcd[XVgg^V\ZadX`#
5. GZeZVi VY_jhibZcih Vh cZXZhhVgn jci^a i]Z
XVgg^V\ZVY_jhibZci^hVXXZeiVWaZ#
6. =daYi]ZhZihXgZlh^ceaVXZVcYi^\]iZci]Z
_Vbcjih#
"+'"
BdYZa<%,%.B[\#H^cXZ*$&&
Backlash Adjustment
3.
7VX`aVh] ^h i]Z Vbdjci d[ eaVn ^c V aZVYhXgZl
VcY XVc WZ [Zai Vh i]Z [gZZ eaVn ^c V ]VcYl]ZZa
l]ZcX]Vc\^c\Y^gZXi^dcd[gdiVi^dc#I]ZVbdjci
d[i]ZWVX`aVh]XVcWZk^ZlZYdci]Z]VcYl]ZZa
b^XgdbZiZg"XdaaVg#
AZVYhXgZlCji
7VX`aVh]
6Y_jhibZci
8VeHXgZl
L]ZcVY_jhi^c\WVX`aVh]!i^\]iZci]ZXdbedcZcih
Zcdj\]idgZbdkZWVX`aVh]!WjicdihdbjX]i]Vi
i]Z XdbedcZcih W^cY i]Z aZVYhXgZl! bV`^c\ ^i
]VgYidijgc#DkZgi^\]iZc^c\l^aaXVjhZZmXZhh^kZ
lZVgidi]Zha^Y^c\WadX`VcYaZVYhXgZl#
Tools Needed
Qty
=ZmLgZcX]+bb############################################## &
=ZmLgZcX]*bb############################################## &
To adjust the cross slide backlash:
1. ;ZZY i]Z Xgdhh ha^YZ WVX`lVgYh idlVgY i]Z
[gdcid[i]ZbVX]^cZjci^a^igZVX]Zhi]ZZcY
d[^ihigVkZa#
2. GZbdkZi]ZXVehXgZli]VihZXjgZhi]ZXgdhh
ha^YZaZVYhXgZlcjihZZFigure 99#
GdiViZ i]Z Xgdhh ha^YZ ]VcYaZ XadX`l^hZ id
[ZZY i]Z aZVYhXgZl cji dji [gdb jcYZg i]Z
Xgdhhha^YZ!Vhh]dlc^cFigure 100#
Figure 100.AZVYhXgZlcji#
4. I^\]iZc i]Z WVX`aVh] VY_jhibZci XVe hXgZl
h]dlc^cFigure 100 ^chbVaa^cXgZbZcih#
5.
=daY i]Z aZVYhXgZl cji VcY iZhi V[iZg ZVX]
VY_jhibZci Wn gdiVi^c\ i]Z ]VcYl]ZZa WVX`"
VcY"[dgi]jci^ai]ZWVX`aVh]Vbdjci^hVXXZei"
VWaZ#
6. ;ZZYi]ZaZVYhXgZlcjiWVX`jcYZgi]ZXgdhh
ha^YZ VcY gZeaVXZ i]Z XVe hXgZl gZbdkZY ^c
Step 2#
8VeHXgZlHZXjg^c\
AZVYhXgZlCjiid
IdeHa^YZ
Figure 99.AdXVi^dcd[XVehXgZli]VihZXjgZh
i]ZaZVYhXgZlcji#
BdYZa<%,%.B[\#H^cXZ*$&&
"+("
Half Nut Adjustment
Leadscrew Endplay
Adjustment
I]Z ]Va["cji bZX]Vc^hb XVc WZ VY_jhiZY ^[ ^i
WZXdbZhaddhZ[gdblZVg#I]Z]Va[cji^hbdjci"
ZY^clVnhl^i]V\^WZmZgi^c\egZhhjgZWZilZZc
XdbedcZcih id gZYjXZ hadeen bdkZbZci# I]Z
]Va["cji\^W^hV[aViWVg"ineZ\^W!h^b^aVgidi]ZhVY"
YaZ\^W!VcY^hiZch^dcZYl^i]i]gZZhZihXgZlh#
6[iZgVadc\eZg^dYd[i^bZ!ndjbVn[^cYi]Vii]Z
aZVYhXgZl YZkZadeh V W^i d[ ZcY eaVn# I]^h aVi]Z
^h YZh^\cZY hd i]Vi eaVn XVc WZ gZbdkZY l^i] V
h^beaZVY_jhibZci#
Tools Needed
Qty
=ZmLgZcX]Zh'#*!+bb########################## &:VX]
LgZcX]-bb##################################################### &
Tools Needed
Qty
=ZmLgZcX](bb############################################## &
LgZcX]')bb################################################### &
To adjust the half nut:
To remove leadscrew end play:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
1. 9>H8DCC:8IA6I=:;GDBEDL:G#
2. DeZc i]Z ]Va[ cji VcY gZbdkZ i]Z i]gZVY
Y^Va#
2. 7VX` dji i]Z aZVYhXgZl hZi hXgZl Veegdm^"
bViZan[^kZijgchhZZFigure 102#
3. AddhZci]Z]Zmcjihdci]ZhZihXgZlhh]dlc
^cFigure 101#
AZVYhXgZl
AZVYhXgZl
;aVc\Z
7dai
=Va[Cji
HZi
HXgZlh
7ZVg^c\
8dkZg
HZiHXgZl
Figure 102#AZVYhXgZlZcYeaVnWZVg^c\h#
Figure 101.=Va[cji\^WhZihXgZlh#
3. Jc"i]gZVY i]Z aZVYhXgZl [aVc\Z Wdai Figure
102!VcYha^YZi]ZWZVg^c\XdkZgd[[i]ZZcY
d[i]ZaZVYhXgZl#
4. I^\]iZcZVX]hZihXgZlVeegdm^bViZan&¿-d[V
ijgc!i]ZcgZi^\]iZci]Z]Zmcjihl^i]djibdk"
^c\i]ZhZihXgZlh#
4. 8aZVci]ZWZVg^c\hl^i]b^cZgVahhe^g^ih!i]Zc
YgnVcYgZeVX`i]Zbl^i]<gVYZ<A'WZVg^c\
\gZVhZ#GZ^chiVaai]ZWZVg^c\XdkZg#
5. BdkZ i]Z XVgg^V\Z ]VcYl]ZZa jci^a i]Z ]Va[
cji XVc [jaan XadhZ! i]Zc deZc$XadhZ i]Z ]Va[
cjihZkZgVai^bZhVcYcdi^XZ]dl^i[ZZah#I]Z
]Va[ cji ^h XdggZXian VY_jhiZY l]Zc ndj [ZZa
V ha^\]i YgV\ l]^aZ deZc^c\ VcY Xadh^c\ ^i# >i
h]djaYcdi[ZZaiddhi^[[dgiddaddhZ#
5. L^i]ndjgaZ[i]VcY!ejaai]ZaZVYhXgZlidlVgY
i]ZiV^ahidX`!VcYi]gZVYi]ZaZVYhXgZl[aVc\Z
Wdai WVX` dc jci^a ^i ^h [^c\Zg i^\]i VcY cd
aZVYhXgZlZcYeaVnZm^hih#
6. GZeZViSteps 3–5!^[cZXZhhVgn!jci^andjVgZ
hVi^h[^ZYl^i]i]Z]Va[cjiVY_jhibZci!i]ZcgZ"
^chiVaai]Zi]gZVYY^Va#
"+)"
6. =daYi]ZaZVYhXgZl[aVc\ZWdail^i]i]Z')bb
lgZcX]! VcY i^\]iZc i]Z hZi hXgZl jci^a ^i ^h
hcj\Vii]ZWdiidbd[^ihWdgZ#
BdYZa<%,%.B[\#H^cXZ*$&&
Shear Pin
Replacement
6higV^\]i)m)'bbWgVhhh]ZVge^cFigure 103
]daYh i]Z aZVYhXgZl VcY i]Z Yg^kZ ]jW id\Zi]Zg#
I]Z e^c ^h YZh^\cZY id h]ZVg VcY ]Zae egdiZXi
i]ZaVi]ZYg^kZigV^c[gdbYVbV\Z^[VcdkZgadVY^h
ZcXdjciZgZY#
9g^kZ=jW
Tools Needed
Qty
=VbbZg############################################################# &
9dlZaEjcX]( ¿ &+############################################### &
9g^aa7^i&¿ -######################################################### &
=VcY9g^aa########################################################## &
LddYHXgZl-m&dgadc\Zg######################## &
Ed^ciZY8ZciZgEjcX]####################################### &
HiVcYVgYEa^Zgh################################################## &
To replace the shear pin:
1.
9>H8DCC:8IA6I=:;GDBEDL:G
2.
JcadX` i]Z ]Va["cji aZkZg VcY Y^hZc\V\Z i]Z
\ZVgWdmhdi]ZaZVYhXgZlXVcWZgdiViZYWn
]VcY#
3.
GdiViZi]ZYg^kZ]jW!VcY^cheZXi^iidhZZ^[
i]Ze^c^hhi^aahijX`^cWdi]h^YZhd[^i#
AZVYhXgZl
7gVhhH]ZVgE^c
·>[ dcZ ]Va[ d[ i]Z h]ZVg e^c ]Vh [VaaZc dji
VcY i]Z aZVYhXgZl h]V[i XVc WZ hZZc
i]gdj\]i]Ze^c]daZ!gdiViZi]ZaZVYhXgZl
VcYjci^ai]ZZcYd[i]Z^ccZgh]ZVgZYe^c
XVc WZ hZZc# CZmi! ^chZgi i]Z ( ¿ &+ YdlZa
ejcX] ^cid i]Z ]daZ VcY iVe i]Z e^c dji
i]gdj\]i]Zdi]Zgh^YZ#
Dei^dcVa
6a^\cbZci
BVg`h
·>[i]Zh]ZVge^c]VakZhVgZhi^aahijX`^cWdi]
h^YZhd[i]ZYg^kZ]jW!XZciZgejcX]dcZd[
e^chVcYYg^aaVc&¿-]daZ^ci]Ze^cVeegdm^"
bViZan &¿)YZZe#CZmi!i]gZVYi]Z-lddY
hXgZl ^cid i]Z ]daZ jci^a i]Z hXgZl WZ\^ch
id i]gZVY ^cid i]Z WgVhh# Jh^c\ ea^Zgh! ejaa
i]Ze^c[gdbi]Z]daZ!VcYYg^kZi]ZgZhid[
i]Ze^cdjiVhdjia^cZYVWdkZ#
Figure 103.AZVYhXgZlh]ZVge^c#
;dg ZmVbeaZ! i]Z e^c bVn h]ZVg ^[ i]Z XVgg^V\Z
eVi] ^h dWhigjXiZY Yjg^c\ i]gZVY^c\! i]Z idda W^i
XgVh]Zh ^cid V ldg`e^ZXZ h]djaYZg! i]Z XVgg^V\Z
adX`^haZ[iVeea^ZYl]Zci]Z]Va[cji^hZc\V\ZY!
dg idd YZZe d[ V Xji ^h iV`Zc! XVjh^c\ V hjYYZc
W^cY^c\d[i]ZiddaVcYldg`e^ZXZ#
>i ^h ^beZgVi^kZ id gZXd\c^oZ! ]dlZkZg! i]Vi i]Z
h]ZVge^c^hcdiV[ddaegdd[lVnd[egdiZXi^c\ndjg
aVi]Z [gdb YVbV\Z ^[ Vc deZgVi^dcVa b^hiV`Z ^h
bVYZ!VX]jX`"XVgg^V\ZXgVh]dXXjgh!dg\ZcZgVa
bVX]^cZdkZgadVY^c\dXXjghdcVgZ\jaVgWVh^h#
6alVnh]VkZV[ZlZmigVe^chdc]VcY^cXVhZd[
Vc ZbZg\ZcXn# >[ V gZeaVXZbZci ^h cdi dc ]VcY!
Ydcdi^begdk^hZWn^chZgi^c\Vgdaae^c!XdiiZge^c!
hiZZaYdlZa!dgcV^a#9d^c\hdl^aakd^Yi]ZlVggVc"
in!VcYXVcaZVYidVcdc"h]ZVg^c\e^c!gZhjai^c\^c
XViVhigde]^X\ZVgWdmYVbV\Z#
BdYZa<%,%.B[\#H^cXZ*$&&
4.
6a^\ci]Z]daZh^ci]ZYg^kZ]jWl^i]i]Z]daZ
^ci]ZaZVYhXgZl!VcYiVei]ZcZlh]ZVge^c
^cidedh^i^dcjci^a^i^h[ajh]#
Tip: For easy shear pin replacement in the
future, use the center punch or a scribe and
mark the end of the drive hub and the side of
the leadscrew with a timing mark to indicate
where true hole alignment is located. Next,
scribe a line on the leadscrew just where it
enters the drive hub, this line will indicate correct depth of leadscrew. Should the pin ever
shear again, line-up the marks, and drive out
the pin pieces, and tap in the new pin.
"+*"
Feed Clutch
Adjustment
Tools Needed
Qty
HiVcYVgY&HXgZlYg^kZg################################### &
6Y_jhiVWaZHeVccZgLgZcX]l^i] &¿ -E^ch######## &
To adjust the feed rod clutch:
I]^h aVi]Z ^h Zfj^eeZY l^i] V [ZZY gdY XajiX]!
h]dlc^cFigure 104!i]ViXdccZXihi]Z[ZZYYg^kZ
]jW l^i] i]Z [ZZY gdY i]gdj\] V hZi d[ heg^c\"
adVYZY ^ciZgcVa Y^hXh# I]^h XajiX] ]Zaeh egdiZXi
i]Z Vegdc [ZZY hnhiZb [gdb dkZgadVY# I]Z [ZZY
gdYXajiX]XdbZhhZi[gdbi]Z[VXidgn!VcYjcaZhh
i]ZgZ^hVegdWaZb!^icZZYhcdVY_jhibZci#
9g^kZ=jW
1.
9>H8DCC:8IA6I=:;GDBEDL:G
2.
GdiViZi]Z[ZZYgdY]jWh]dlc^cFigure 104
idVXXZhhVcYgZbdkZi]ZildadX`hXgZlh#
3.
:c\V\Zi]ZVegdcadc\^ijY^cVa[ZZYhZaZXi^dc
aZkZgVcYi]Z\ZVgWdmVcY]ZVYhidX`aZkZgh
hdi]Z[ZZYgdYYdZhcdibdkZ#
&d['AdX`HXgZlh
;ZZYGdY
HeVccZgCji
l^i]&$-E^c
=daZh
Figure 104.;ZZYgdYXajiX]#
I]Z XajiX] bVn ha^e ^[ i]Z eVi] [dg i]Z XVgg^V\Z
dg i]Z Xgdhh [ZZY ^h dWhigjXiZY Yjg^c\ ijgc^c\
dg [VX^c\ deZgVi^dch! i]Z idda W^i XgVh]Zh ^cid
V ldg`e^ZXZ h]djaYZg! i]Z XVgg^V\Z adX` ^h aZ[i
Veea^ZYl]Zci]Z[ZZYhZaZXi^dcaZkZg^hZc\V\ZY!
dg^[iddYZZed[VXji^hiV`Zc!XVjh^c\VhjYYZc
W^cY^c\d[i]ZiddaVcYldg`e^ZXZ#
·>[ i]Z XajiX] ha^eh Yjg^c\ cdgbVa ldg`
adVYhVcYcdegdWaZbZm^hihl^i]i]Z[ZZY
hnhiZb! i]Z XajiX] heg^c\ egZhhjgZ bjhi
WZ ^cXgZVhZY# Jh^c\ i]Z heVccZg lgZcX]!
i^\]iZci]ZheVccZgcji&¿-"ijgcVcYgZX]ZX`
[dgha^eeV\Z#
·>[ [dg Vcn gZVhdc i]Z XajiX] ^h WdjcY
je dg adX`ZY! VcY YdZh cdi ha^e l]Zc ^i
h]djaY!i]ZXajiX]heg^c\egZhhjgZbjhiWZ
gZYjXZY#Jh^c\i]ZheVccZglgZcX]!addh"
Zci]ZheVccZgcji&¿-"ijgc!VcYgZX]ZX`[dg
ha^eeV\Z#
·>[ i]Z XajiX] lVh Y^hhZbWaZY dg gZeaVXZY
[dgVcngZVhdc!jhZi]ZheVccZglgZcX]id
i^\]iZc i]Z heVccZg cji jci^a V cdi^XZVWaZ
^cXgZVhZ^cidgfjZ^h[Zai^ci]ZlgZcX]#I]Z
^cXgZVhZl^aaWZfj^iZVWgjei#6ii]^hed^ci!
hideVcY^chiVaai]ZadX`hXgZlh#
>i ^h ^beZgVi^kZ id gZXd\c^oZ ]dlZkZg! i]Z XajiX]
^h cdi V [ddaegdd[ lVn d[ egdiZXi^c\ ndjg aVi]Z
[gdbYVbV\Z^[VcdeZgVi^dcVab^hiV`Z^hbVYZ!V
X]jX`"XVgg^V\ZXgVh]dXXjgh!dg\ZcZgVabVX]^cZ
dkZgadVY^c\dXXjgdcVgZ\jaVgWVh^h#
CZkZgXdbeaZiZani^\]iZci]Z[ZZYXajiX]heVccZg
cjieVhi^ihcdgbVahZii^c\djia^cZY^ci]^hegdXZ"
YjgZ^cVcViiZbeiidXdbeaZiZanZa^b^cViZXajiX]
ha^e#9d^c\hdl^aakd^Yi]ZlVggVcin!VcYXVcaZVY
id V cdc"ha^ee^c\ XajiX]! gZhjai^c\ ^c XViVhigde]^X
\ZVgWdmYVbV\Z#
"++"
BdYZa<%,%.B[\#H^cXZ*$&&
Tailstock Lock
Bearing Preload
L]Zcejh]ZYidlVgYi]Zhe^cYaZ!i]ZiV^ahidX`adX`
]daYh i]Z iV^ahidX` [^gban ^c eaVXZ dc i]Z WZYlVn
l^i]VadX`^c\eaViZjcYZgcZVi]#>[i]Zedh^i^dcd[
i]Z adX` aZkZg ^h Y^[[^Xjai id jhZ! i]Z aZkZg XVc WZ
VY_jhiZY[dgi]ZWZhiaZkZgV\Z#
I]^h aVi]Z ^h h]^eeZY [gdb i]Z [VXidgn l^i] i]Z
he^cYaZ WZVg^c\ egZadVY hZi# >[ i]Z he^cYaZ ZkZg
YZkZadeh ZcY"eaVn VcY i]Z ldg`e^ZXZ [^c^h] hj["
[Zgh! ndj XVc gZ"ZhiVWa^h] i]Z WZVg^c\ egZadVY!
gZbdkZ i]Z ZcY"eaVn! VcY XdggZXi i]Z ldg`e^ZXZ
[^c^h]^hhjZ#
Tools Needed
Qty
LgZcX]')bb################################################### &
To adjust the tailstock lock lever:
1. Jci]gZVYi]Zhidee^chZZFigure 105!VcY
XVgZ[jaanha^YZi]ZiV^ahidX`[gdbi]ZaVi]Z#
Tools Needed
Qty
=dd`"HinaZHeVccZgLgZcX]+-",*bb############# &
9^Va>cY^XVidgl^i]BV\cZi^X7VhZ##################### &
=ZVkn9ZVY7adl=VbbZg############################### &
LddYZc7adX`################################################### &
To adjust the preload:
IV^ahidX`
AdX`AZkZg
1. Gjci]ZaVi]Z[dg'%b^cjiZhdc]^\]heZZYid
Wg^c\i]ZaVi]ZidVcdgbVaiZbeZgVijgZ#
2. 9>H8DCC:8IA6I=:;GDBEDL:G
HideE^c
3. GZbdkZi]ZX]jX`VcYhe^YZgWdaih!i]Zch]^[i
i]Zhe^cYaZidcZjigVaVcYgZbdkZi]Z]ZVY"
hidX`\ZVgXdkZgidVXXZhhi]ZdjiWdVgYZcY
d[i]Zhe^cYaZhZZFigure 106#
=ZmCji
Figure 105.IV^ahidX`adX`^c\]ZmcjiVcYeaViZ#
2. I^\]iZc i]Z ]Zm cji &¿)"ijgc VcY gZ^chiVaa i]Z
iV^ahidX`#
DjiWdVgY
:cYd[
He^cYaZ
3. 6eean i]Z iV^ahidX` adX` aZkZg VcY kZg^[n i]Vi
i]ZiV^ahidX`^hadX`ZYVcYi]ZaZkZg^hl]ZgZ
YZh^gZY#GZVY_jhiVhcZXZhhVgn#
Figure 106. AdXVi^dcd[djiWdVgYZcYd[he^cYaZ#
BdYZa<%,%.B[\#H^cXZ*$&&
"+,"
4. EaVXZ i]Z X]jX` lgZcX] ^c i]Z XVb"adX`
hdX`Ziid`ZZei]Zhe^cYaZ[gdbgdiVi^c\!VcY
addhZc i]Z djiZg heVccZg cji hZZ Figure
107 ild ijgch# GZbdk^c\ i]Z he^YZg ]jW ^h
cdicZXZhhVgn#
>ccZg
HeVccZg
Cji
He^YZg
=jW
Figure 108. Jc"hZVi^c\he^cYaZWZVg^c\hid^cigd"
YjXZhe^cYaZZcY"eaVn#
DjiZg
HeVccZg
Cji
Figure 107.He^cYaZheVccZgcjih#
7. EaVXZVY^Va^cY^XVidgdci]ZXgdhhha^YZVcY
bdkZi]ZXVgg^V\ZidlVgYi]Z]ZVYhidX`jci^a
i]ZXdciVXied^cid[i]Z^cY^XVidgidjX]Zhi]Z
he^cYaZ[VXZhZZFigure 109#
5. AddhZc i]Z ^ccZg heVccZg cji dcZ ijgc# >[
i]ZheVccZgcji^hiddY^[[^XjaiidWgZV`addhZ
ZVh^an!ndjbVn]VkZidiVedci]ZdjiWdVgY
he^cYaZ ijWZ Vh ZmeaV^cZY ^c Step 6 id ]Zae
jchZVii]Zhe^cYaZWZVg^c\h#
NOTICE
For the next step, DO NOT strike the wooden block with excessive force. If you do,
you can cause the tapered roller bearings
to indent the mating races. If this damage occurs, one or more spindle bearings
will have to be replaced, as this damage
will generate vibration at higher spindle
speeds.
6. H^cXZi]Zhe^cYaZWZVg^c\hbVnjchZViZVh"
^an l^i]dji \gZVi [dgXZ! ]daY V lddY WadX`
V\V^chii]ZdjiWdVgYZcYd[i]Zhe^cYaZ!VcY
iVei]ZWadX`V[Zli^bZhl^i]Vi]gZZdg[djg
edjcY]VbbZghZZFigure 108#Ndjg\dVa
^hidha^YZi]Zhe^cYaZ[dglVgY_jhiZcdj\]id
^cigdYjXZhe^cYaZZcY"eaVni]ViXVcWZ]ZVgY
dg[ZaiWn]VcY#
"+-"
Figure 109. 9^Va^cY^XVidghZije#
8. BdkZi]ZXVgg^V\ZVcVYY^i^dcVa%#&%%idlVgY
i]Z]ZVYhidX`!VcYoZgdi]ZY^Va^cY^XVidg#
BdYZa<%,%.B[\#H^cXZ*$&&
9. >chZgii]ZX]jX`lgZcX]^cidVXVbhdX`Ziid
egZkZcii]Zhe^cYaZ[gdbijgc^c\!i]Zci^\]iZc
i]Z ^ccZg heVccZg cji jci^a i]Z Y^Va ^cY^XVidg
cZZYaZ_jhihidehbdk^c\hZZFigure 110#
11. L^i]dji Vaadl^c\ i]Z ^ccZg heVccZg cji! id
i^\]iZcVcn[Vgi]Zg!i^\]iZci]ZdjiZgheVccZg
cjiV\V^chii]Z^ccZgcji#
L]^aZ i^\]iZc^c\ i]Z heVccZg cjih! gdX` i]Z
he^cYaZ WVX` VcY [dgi] ha^\]ian l^i] i]Z XVb
`Zn id bV`Z hjgZ i]Z he^cYaZ iVeZgZY gdaaZg
WZVg^c\hhZViegdeZgan^ci]Z^ggVXZh#
L]Zc i]Z Y^Va ^cY^XVidg cZZYaZ hideh bdk"
^c\! i]ZgZ l^aa WZ oZgd he^cYaZ ZcY"eaVn VcY
cd WZVg^c\ egZadVY# >i ^h ZhhZci^Va i]Vi ndj
[^cYi]^hed^cil^i]djii^\]iZc^c\i]ZheVccZg
cji idd bjX] VcY ^cVYkZgiZcian egZ"adVY i]Z
he^cYaZWZVg^c\h#
9d cdi dkZgi^\]iZc i]Z djiZg heVccZg cji
WZXVjhZ VYY^i^dcVa egZadVY XVc [dgXZ i]Z
WZVg^c\hZkZci^\]iZgV\V^chii]ZgVXZh^ci]Z
]ZVYhidX`VcYXVjhZi]Z]ZVYhidX`idXdb"
egZhh dg XgVX`! dg i]Z WZVg^c\ bVn fj^X`an
[V^a#
To confirm that the bearings are correctly preloaded:
1. GZ"ViiVX]VaagZbdkZYaVi]ZXdbedcZcihVcY
egZeVgZ^i[dgdeZgVi^dc#
2. >chiVaai]ZX]jX`VcYi^\]iZci]Z_Vlh#
3. HZii]Zhe^cYaZheZZYid^ih]^\]ZhihZii^c\#
4. 8dccZXii]ZaVi]ZidedlZgVcYijgci]ZaVi]Z
he^cYaZON#
5. EZg^dY^XVaan h]jii^c\ Ydlc i]Z aVi]Z V [Zl
i^bZhVcYX]ZX`^c\iZbeZgVijgZ!aZii]ZaVi]Z
gjc[dg'%b^cjiZh#
Figure 110. 6Y_jhi^c\he^cYaZWZVg^c\h#
H^cXZ ^i iV`Zh \gZVi Z[[dgi id ijgc i]Z ^ccZg
heVccZgcji!ndjbVn[^cY^iY^[[^Xjaiid`cdl^[
ndj]VkZ\dcZeVhii]ZoZgdZcY"eaVned^cidg
cdi#>i^hZVh^Zhiid]VkZhdbZdcZlViX]i]Z
Y^Val]^aZndji^\]iZci]Z^ccZgheVccZgcji#
>[ndji]^c`ndjbVn]VkZ\dcZeVhii]ZoZgd
ZcY"eaVn ed^ci! iV`Z i]Z i^bZ id jcadVY i]Z
WZVg^c\hVhYZhXg^WZYZVga^Zg!i]ZcgZ"i^\]iZc
i]Z^ccZgheVccZgcjijci^a^i]VhgZVX]ZYi]Z
oZgdZcYeaVnedh^i^dc#
10. I^\]iZc i]Z heVccZg cji Vc VYY^i^dcVa &¿&+"
ijgc#
BdYZa<%,%.B[\#H^cXZ*$&&
6. Ijgci]Zhe^cYaZOFF!Y^hXdccZXiaVi]Z[gdb
edlZg! VcY X]ZX` i]Z iZbeZgVijgZ d[ i]Z
he^cYaZ#
·>[ i]Z he^cYaZ cdhZ ^h ha^\]ian lVgb id i]Z
idjX]!ndj]VkZXdggZXiWZVg^c\egZadVY#
·>[ i]Z he^cYaZ cdhZ ^h ]diiZg i]Vc ndj
XVc Xdb[dgiVWan `ZZe ndjg ]VcY dc! i]Z
egZadVY ^h idd i^\]i VcY ndj bjhi gZeZVi
i]ZWZVg^c\egZadVYVY_jhibZciegdXZYjgZ#
L]Zc gZeZVi^c\ i]Z egdXZYjgZ! gdiViZ i]Z
^ccZg heVccZg cji V a^iiaZ aZhh Yjg^c\ Step
10^ci]ZegZXZY^c\^chigjXi^dch#
"+."
V-Belt Replacement
Tools Needed
Qty
E]^aa^ehHXgZlYg^kZg'###################################### &
LgZcX]&,bb#################################################### &
To replace the V-belts on the lathe:
1. 9>H8DCC:8IA6I=:;GDBEDL:G
2. GZbdkZi]Z]ZVYhidX`\ZVgXdkZg#
3. AddhZc i]Z bdidg bdjci Wdaih h]dlc ^c
Figure 111!VcYha^YZi]Zbdidgje!gZbdkZ
i]ZWZaih#
Bdidg
Bdjci
7daih
Gap Insert Removal
& Installation
I]^h aVi]Z ^h Zfj^eeZY l^i] V gZbdkVWaZ \Ve
^chZgi i]Vi l^aa Vaadl [dg ijgc^c\ aVg\Z Y^VbZiZg
ldg`e^ZXZh# I]Z \Ve lVh hZViZY! egZ"adVYZY!
VcYi]Zc\gdjcY[dgegZX^hZbVi^c\VcYVa^\cbZci
Vi i]Z [VXidgn# GZbdk^c\ i]Z \Ve XVc XVjhZ i]Z
aVi]Z^chZgiidha^\]ianheg^c\djid[h]VeZ#L]Zc
gZ^chiVaaZY! i]ZgZ ^h cd \jVgVciZZ i]Vi dg^\^cVa
Va^\cbZciVcY[ajh]bVi^c\l^aaWZi]ZhVbZ#;dg
i]^h gZVhdc! gZbdk^c\ i]Z \Ve ^h Xdch^YZgZY V
eZgbVcZciVaiZgVi^dcidi]ZaVi]Z!ZkZc^[^i^haViZg
gZ^chiVaaZY#
Tools Needed
Qty
DeZc:cYLgZcX]&)bb################################## &
=ZmLgZcX]-bb############################################## &
=ZVkn9ZVY7adl=VbbZg############################### &
B^hXZaaVcZdjh8"8aVbeh################ 6hGZfj^gZY
LddYZc7adX`h############################### 6hGZfj^gZY
To remove the gap:
1.
9>H8DCC:8IA6I=:;GDBEDL:G
2.
GZbdkZi]Z[djgXVehXgZlhi]VihZXjgZi]Z
\Veidi]ZWZYhZZFigure 113#
Figure 111.AdXVi^dcd[bdidgbdjciWdaih#
4. >chiVaai]ZcZlWZaihVhVbViX]ZYhZihdi]Zn
ZfjVaanh]VgZi]ZadVY#
5. Ejh] Ydlc dc i]Z bdidg l^i] dcZ ]VcY id
iZch^dci]ZWZaih#
6. I^\]iZci]ZbdidgbdjciWdaihVcYX]ZX`i]Z
WZaiYZ[aZXi^dc!Vhh]dlc^cFigure 112!VcY
gZ"VY_jhi^[cZXZhhVgn#
9Z[aZXi^dc
He^cYaZ
EjaaZn
EgZadVYHZiHXgZl
9dlZa
E^c
8Ve
HXgZlh
Figure 113.<VegZiV^c^c\[VhiZcZgh#
3. I^\]iZc i]Z YdlZa"e^c _VX` cji hZZ Figure
113idYgVli]Ze^ch[gdbi]Z\Ve#
9Z[aZXi^dc
H]djaYWZ
6eegdm#&¿)
Bdidg
EjaaZn
Figure 112. 7ZaiYZ[aZXi^dc#
7. GZeaVXZi]Z]ZVYhidX`\ZVgXdkZg#
",%"
BdYZa<%,%.B[\#H^cXZ*$&&
4. AddhZc i]Z egZadVY hZi hXgZl hZZ Figure
113V[Zlijgchjci^a^icdadc\ZgXdciVXihi]Z
]ZVYhidX`#
5. IVei]Zdjih^YZd[i]Z\Vee^ZXZl^i]VYZVY
Wadl]VbbZgidaddhZc^i!VcY!l^i]i]Z]Zae
d[Vcdi]ZgeZghdc!gZbdkZi]Z\Vee^ZXZ#
To reinstall the gap:
1. 8aZVc Vaa bVi^c\ hjg[VXZh XdbeaZiZan l^i]
b^cZgVa he^g^ih VcY ^cheZXi VcY gZbdkZ Vcn
Wjggh# 6AA B6I>C< HJG;68:H BJHI 7:
67HDAJI:AN8A:6C
2. A^\]ian d^a V a^ci"[gZZ Xadi] l^i] lVn d^a! VcY
gjW V i]^c [^ab ^cid i]Z edgZh d[ i]Z [gZh]an
XaZVcZY\Vehjg[VXZh#CZmi!eaVXZi]Z\Ve^c
edh^i^dcdci]ZaVi]ZWZY#
3. 7VX`d[[i]Zi]gZVYZYYdlZae^c_Vbcjihjci^a
i]Zn VgZ [ajh] l^i] i]Z ZcY d[ i]Z e^ch! VcY
Ygdei]Ze^ch^cidi]Ze^c]daZh^ci]Z\Ve#
4. ?dhiaZ i]Z \Ve XadhZg id ^ih [^cVa Va^\cbZci
jci^ai]Ze^chhZVicVijgVaan#
BdYZa<%,%.B[\#H^cXZ*$&&
5. >chiVaa VcY a^\]ian hcj\ i]Z [djg XVe hXgZlh
^cVcdgYZgi]Vil^aaYgVli]Z\VeXadhZg^cid
Va^\cbZci#Jh^c\WadX`hd[lddYVcYXaVbeh
id \Zi bVi^c\ hjg[VXZh ^cid Va^\cbZci XVc
VahdWZ]Zae[ja#
6. L]ZcVa^\cbZciVcY[ajh]bVi^c\^hVXXZei"
VWaZ!i^\]iZci]Z[djgXVehXgZlh^cVeViiZgc
i]Vil^aabV^ciV^cdg^begdkZi]ZVa^\cbZci#
7. LV^i')]djgh!VcYX]ZX`[dgfjVa^ind[bVi"
^c\# >[ jcVXXZeiVWaZ! jhZ XaVbeh VcY WadX`h
d[lddY!VcYaddhZcVcYi^\]iZci]ZVeegdeg^"
ViZXVehXgZlhidYgVl"^cVcYgZaZVhZXZgiV^c
VgZVh d[ i]Z \Ve id VX]^ZkZ i]Z gZfj^gZY
Va^\cbZci#
8. L]Zc hVi^h[^ZY l^i] i]Z Va^\cbZci! iVe i]Z
YdlZa e^ch i]Z gZhi d[ i]Z lVn ^cid i]Z \Ve
jci^a i]Zn VgZ ^c V [jaan hZViZY edh^i^dc! VcY
i]gZVYi]Z_VX`cjihYdlcjci^ai]Zn_jhiXdc"
iVXii]Z\Ve#
9. I^\]iZc i]Z egZadVY hZi hXgZl ^clVgY jci^a ^i
XdciVXih i]Z ]ZVYhidX` VcY gZh^hiVcXZ XVc
WZ[Zai!i]Zci^\]iZc^iVcVYY^i^dcVa(¿)"ijgc#
",&"
Brake Shoes
4. =VkZVcdi]ZgeZghdchiZedci]ZWgV`ZeZYVa
id adX` i]Z ejaaZn ^c eaVXZ! VcY gZbdkZ i]Z
ejaaZnXVehXgZlh]dlc^cFigure 114#
>[i]ZWgV`ZgZhedcYheddgan!kZg^[ni]Vii]ZVaaa^c`"
V\Z^hi^\]iVcYi]Vii]ZWZaihVgZi^\]iVcY[gZZd[
d^a dg \gZVhZ# GZeaVXZ i]Z WgV`Z h]dZ hZi ^[ i]Z
a^c^c\ i]^X`cZhh ^h ( ¿ &+ dg aZhh# L]Zc ^cheZXi^c\
[dg Vbdjci d[ WgV`Z lZVg bZVhjgZ [gdb i]Z [da"
adl^c\adXVi^dch/
5. HiZed[[i]ZWgV`ZeZYVaVcYgZbdkZi]Zeja"
aZn# Figure 115 h]dlh i]Z ejaaZn gZbdkZY
VcYi]ZWgV`Zh]dZhZmedhZY#
™
>[g^kZiZYa^c^c\hVgZjhZY!i]ZbZVhjgZbZci^h
iV`Zc[gdbi]Zg^kZi]ZVYhidi]Za^c^c\hjg[VXZ
Vhk^ZlZY[gdbi]ZWgV`ZeVYhjg[VXZ#
™
>[WdcYZYa^c^c\hVgZjhZY!i]ZbZVhjgZbZci
^h iV`Zc [gdb i]Z bZiVa h]dZ hjg[VXZ id i]Z
hjg[VXZ d[ i]Z a^c^c\ Vh k^ZlZY [gdb i]Z h^YZ
d[i]ZWgV`Zh]dZ#
L]Zc ^cheZXi^c\ i]Z Ygjb! ^[ i]Z Ygjb ejaaZn ^h
WZaa"bdji]Y! XgVX`ZY! dg h]dlh YZZe \gdkZh!
gZeaVXZ^i#;dgb^cdghXdg^c\!i]ZYgjbejaaZnXVc
WZYgZhhZYl^i]hVcYeVeZgdgijgcZYdcVaVi]Z#
7gV`Z
a^c^c\h
:"8a^e
Heg^c\h
Figure 115. 7gV`ZVhhZbWan#
6. Jh^c\ndjgXVa^eZgh!bZVhjgZi]Zi]^X`cZhhd[
i]ZWgV`Za^c^c\h#
Tools Needed
Qty
=ZmLgZcX]*bb############################################## &
LgZcX]&,bb#################################################### &
CZZYaZ"CdhZEa^Zgh########################################### &
7Vh^X8Va^eZg##################################################### &
·>[ i]Z a^c^c\h VgZ i]^X`Zg i]Vc ( ¿ &+ Vh
YZhXg^WZY ZVga^Zg! i]Zc gZeaVXZbZci ^h cdi
gZfj^gZY# GZ"VhhZbWaZ i]Z aVi]Z ^c i]Z
deedh^iZ bVccZg Vh djia^cZY ^c Steps
2–5#
To check/replace the brake linings:
2. GZbdkZi]Z]ZVYhidX`\ZVgXdkZg#
·>[ a^c^c\h VgZ d^a"hdV`ZY [gdb dkZg ajWg^XV"
i^dc d[ i]Z VY_VXZci \ZVg^c\! XaZVc VcY
egdeZgan ajWg^XViZ i]Z \ZVgh Vh djia^cZY ^c
Maintenance dc Page 53# I]Zc egdXZZY
idStep 7#
3. AddhZc i]Z bdidg bdjci Wdaih Figure 114
VcYgZbdkZi]ZWZaih#
·>[i]ZWgV`Zha^c^c\hVgZ( ¿ &+dgi]^ccZg!egd"
XZZYidStep 7#
1. 9>H8DCC:8IA6I=:;GDBEDL:G
7. EjidchV[Zin\aVhhZhVcYgZbdkZi]Z:"Xa^e!
heg^c\h! VcY WgV`Z h]dZh h]dlc ^c Figure
115.
EjaaZn
8Ve
HXgZl
Bdidg
Bdjci
7daih
8. GZeaVXZ dg YgZhh i]Z Ygjb ejaaZn Vh
gZfj^gZY#
9. >chiVaai]ZWgV`Zh]dZh!heg^c\h!VcY:"Xa^e#
10. >chiVaa i]Z ejaaZn VcY gZ"VhhZbWaZ ^c i]Z
deedh^iZbVccZgi]VindjY^hVhhZbWaZY^i^c
Steps 2–5#
Figure 114. EjaaZnXVehXgZl#
",'"
11. HiVgii]ZaVi]ZVcYiZhii]ZWgV`ZdeZgVi^dc#
BdYZa<%,%.B[\#H^cXZ*$&&
Machine Storage
>[ i]Z bVX]^cZ ^h cdi egdeZgan egZeVgZY [dg hidg"
V\Z! ^i bVn YZkZade gjhi dg Xdggdh^dc# JhZ i]Z
gZXdbbZcYVi^dch ^c i]^h hZXi^dc id ZchjgZ i]Vi
i]ZaVi]ZgZbV^ch^c\ddYXdcY^i^dc[dgaViZgjhZ#
To prepare your machine for short-term storage (up to a year):
To prepare your machine for long-term storage (a year or more):
1. Gjc i]Z aVi]Z VcY Wg^c\ Vaa \ZVgWdmZh id
deZgVi^c\ iZbeZgVijgZ! i]Zc YgV^c VcY gZ[^aa
i]ZVaa\ZVgWdmZhl^i][gZh]d^a#
2. Ejbe dji i]Z daY Xjii^c\ [aj^Y! gZbdkZ i]Z
a^cZh!VYYV[ZlYgdehd[lVnd^a^cidi]Za^cZh!
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Wiring Overview
8
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Page 76
Page 77
ELECTRICAL
BOX
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PUMP
MOTOR
Page 77
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PLUG and CORD
(NOT INCLUDED)
Page 77
;
BRAKE
SWITCH
Page 77
8
WORK
LAMP
Page 77
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PANEL
Page 78
9
MAIN
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Page 77
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Spindle Motor 110V & 220V Connection
Main Motor
220V
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If the lathe chuck rotates in the
opposite direction of what the
spindle ON/OFF lever indicates,
disconnect the lathe from power. At
the motor junction box, swap the
positions of the wires marked U1 and
U2. This will match the motor and
spindle rotation to what is indicated
at the spindle ON/OFF lever.
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MOTOR DIRECTION
110V
If the lathe chuck rotates in the
opposite direction of what the
spindle ON/OFF lever indicates,
disconnect the lathe from power. At
the motor junction box, swap the
positions of the wires marked Z1 and
Z2. This will match the motor and
spindle rotation to what is indicated
at the spindle ON/OFF lever.
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READ ELECTRICAL SAFETY
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Electrical Box Photo
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READ ELECTRICAL SAFETY
ON PAGE 74!
",."
SECTION 9: PARTS
Headstock Case and Shift
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Headstock Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1
2
3
5
6
7
8
9
10
10-1
10-2
10-3
11
12
13
14
15
16
17
18
19
20
21
P07090001
PRP45M
PCAP74M
PSS14M
P07090006
P07090007
P07090008
P07090009
P07090010
P07090010-1
P07090010-2
P07090010-3
P07090011
PK20M
P07090013
P07090014
PCAP45M
PN03M
PCAP84M
PSS14M
P07090019
P07090020
P07090021
SHIFT LEVER
ROLL PIN 5 X 32
CAP SCREW M6-1 X 18
SET SCREW M8-1.25 X 12
SHAFT
GEAR 51T
SHIFT FORK
O-RING 13.8 X 2.4 P14
HEADSTOCK CASTING
HEADSTOCK COVER
GASKET
HEADSTOCK FRAME
GEARED SHAFT
KEY 5 X 5 X 15
SHIFT CRANK
SHIFT CLAW
CAP SCREW M8-1.25 X 45
HEX NUT M8-1.25
CAP SCREW M10-1.5 X 35
SET SCREW M8-1.25 X 12
TAPER PIN 6 X 60
O-RING 30 X 3.1
COVER
22
23
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
43
44
45
PCAP48M
PSS11M
P07090025
P07090026
P07090027
PSTB003M
PCAP37M
P07090030
P07090031
P07090032
PRP01M
P07090034
PSS11M
PFH21M
P07090037
PCAP18M
P07090039
PSS20M
PR15M
P07090043
PSS16M
P07090045
CAP SCREW M6-1 X 35
SET SCREW M6-1 X 16
SHIFT CLAW
SHAFT
LEVER HUB
STEEL BALL 6MM
CAP SCREW M6-1 X 50
HUB WASHER
SPINDLE SPEED SHIFT LEVER
SHIFT BLOCK
ROLL PIN 4 X 18
O-RING 9.8 X 1.9 P10
SET SCREW M6-1 X 16
FLAT HD SCR M8-1.25 X 20
O-RING 19.8 X 2.4 P20
CAP SCREW M4-.7 X 8
HEADSTOCK RANGE SHIFT LEVER
SET SCREW M8-1.25 X 8
EXT RETAINING RING 30MM
COMPRESSION SPRING
SET SCREW M8-1.25 X 10
FEED DIRECTION LEVER
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Headstock Drive Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
42
47
48
49
50
51
52
53
54
55
56
57
59
60
61
62
63
64
65
66
67
68
P07090042
P07090047
PRP49M
P07090049
P07090050
P07090051
PR39M
P07090053
P07090054
P6005Z
PCAP11M
P07090057
PCAP01M
P07090060
PK107M
PK50M
P07090063
P07090064
PR12M
P07090066
PK36M
P07090068
BRAKE SHOE ASSEMBLY
DRUM PULLEY
ROLL PIN 5 X 25
ANCHOR PIN
ROCKER BAR
ROCKER PIN
EXT RETAINING RING 8MM
BEARING RETAINER
GASKET
BALL BEARING 6005Z
CAP SCREW M8-1.25 X 16
SHOULDER WASHER
CAP SCREW M6-1 X 16
OIL SEAL
KEY 8 X 8 X 20
KEY 6 X 6 X 120
ROCKER PIN
TOOTHED COLLAR
EXT RETAINING RING 35MM
SHAFT
KEY 5 X 5 X 50
GEAR 29T
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
P07090069
P07090070
PSS06M
P6203Z
P07090073
P6204-OPEN
P07090075
P07090076
PCAP23M
P07090078
P07090079
PK49M
P6204-OPEN
P07090082
P07090083
P07090084
P07090085
P07090086
P07090087
P07090088
P07090089
P07090090
GEAR 46T
GEAR 38T
SET SCREW M8-1.25 X 16
BALL BEARING 6203Z
SPACER
BALL BEARING 6204 OPEN
FRONT PLUG
O-RING 40 X 3
CAP SCREW M4-.7 X 12
COVER
GASKET
KEY 6 X 6 X 55
BALL BEARING 6204 OPEN
O-RING 45.7 X 3.5 P46
TOOTHED SHAFT
GEAR 51T
GEAR 43T
SPACER
GEAR 26T
GEAR 34T
GEAR 53T
FRONT PLUG
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Headstock Spindle Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
GEAR 74T
TAPERED ROLLER BEARING P30212-P5
EXT RETAINING RING 50MM
EXT RETAINING RING 72MM
BEARING RETAINER
SPINDLE
KEY 6 X 6 X 40
KEY 8 X 8 X 85
CAM LOCK
GASKET
BALL BEARING 16004
CAP SCREW M6-1 X 20
COMPRESSION SPRING
CAM LOCK STUD
O-RING 23.7 X 2.5
SHAFT
E-CLIP 42MM
GEAR 30T
E-CLIP 42MM
SPACER WASHER
SPACER
KEY 5 X 5 X 18
DOWEL PIN 3 X 10
KEY 6 X 6 X 50
COLLAR
FLANGE HUB
GASKET
127
128
129
130
131
132
133
134
135
139
140
141
142
143
144
145
146
191
192
193
194
195
196
197
198
199
HEX NUT M12-1.75
GEAR 32T
OIL SEAL
SHAFT
SPACER
CAP SCREW M5-.8 X 16
SPACER
EXT RETAINING RING 20MM
GEAR 37T
CAP SCREW M6-1 X 12
SPIDER SLEEVE
BRASS CUSHION
SET SCREW M6-1 X 6
SPIDER SCREW M10-1.5 X 35
HEX NUT M10-1.5
BRASS TIP
CAP SCREW M6-1 X 25
SPANNER NUT
COLLAR
OUTBOARD COVER
CAP SCREW M6-1 X 25
GASKET
TAPERED ROLLER BEARING P30210-P6
COMBO GEAR 37T
GEARED HUB 37T
KEY 8 X 8 X 18
P07090100
P30212-P5
PR43M
PR44M
P07090104
P07090105
PK11M
PK167M
P07090108
P07090109
P16004
PCAP02M
P07090112
P07090113
P07090114
P07090115
PEC20M
P07090117
PEC20M
P07090119
P07090120
PK14M
P07090122
PK44M
P07090124
P07090125
P07090126
BdYZa<%,%.B[\#H^cXZ*$&&
PN09M
P07090128
P07090129
P07090130
P07090131
PCAP24M
P07090133
PR09M
P07090135
PCAP26M
P07090140
P07090141
PSS02M
P07090143
PN02M
P07090145
PCAP06M
P07090191
P07090192
P07090193
PCAP06M
P07090195
P30210-P6
P07090197
P07090198
PK51M
"-*"
Change Gears
'&+
'%)
'%'
'%&
'%'%,
'%(
'&(
'&'
'&&
''(
'&)
'&,
'',
''(
'&%
'%.
''-
'',
'%+
'''
'%*
'&,
''*
'()
'')
''&
''%
'((
'&.
'%*
'('
'(&
''.
'(%
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
201
202
203
204
205
206
207
208
209
210
211
212
213
214
216
217
PN31M
PW06M
P07090203
PK14M
PLUBE001M
P07090206
P07090207
P07090208
P07090209
P07090210
P07090211
P07090212
PK34M
P07090214
P07090216
P07090217
HEX NUT M12-1.5
FLAT WASHER 12MM
CHANGE GEAR 33T
KEY 5 X 5 X 18
TAP-IN BALL OILER 6MM
SPINDLE
HEX NUT M20 X 1.5
THRUST WASHER
CHANGE GEAR 33T
CHANGE GEAR 72T
BUSHING
REDUCER BUSHING
KEY 5 X 5 X 20
BUSHING
CHANGE GEAR PIVOT BRACKET
T-NUT
219
220
221
222
223
224
225
227
228
229
230
231
232
233
234
P07090219
P07090220
P07090221
P07090222
P07090223
PN31M
P07090225
PW04M
PN02M
PCAP01M
PW03M
P07090231
P07090232
PCAP13M
PK34M
SPINDLE
BUSHING
GEAR 61T
BUSHING
SUPPORT WASHER
HEX NUT M12-1.5
CLAMP SHAFT
FLAT WASHER 10MM
HEX NUT M10-1.5
CAP SCREW M6-1 X 16
FLAT WASHER 6MM
CHANGE GEAR 66T
CHANGE GEAR 42T
CAP SCREW M8-1.25 X 30
KEY 5 X 5 X 20
"-+"
BdYZa<%,%.B[\#H^cXZ*$&&
BdYZa<%,%.B[\#H^cXZ*$&&
(%'
(%(
(.,
(.-
(.*
)%%
((,
((-
(--
((.
()%
()&
)%-
)%,
)%+
)%*
('%
(&- (&.
('(%)
)%&
('.
(%,
(%*
)%'
)&%
((%
(%+
(&%
)&(
)%(
(%)&'
((&
(&'
(%.
(&)
)&&
(('
(&& (&( (&*
(((
(&+
(()
(&,
)%.
(%&
('&
(''
('(
(')
('* ('+
(',
((*
((+
()(
(*%
(,(,,
)%)
(*&
(,)
(+.
(,%
(,&
(,(
(,'
(+-
(*)
(*'
(*(
(,+
(,*
(++
(+,
(*, (*+
(**
(+( (+)
(+*
(+%
(*.
().
(-)
(-(
(-'
(-&
(-%
(,.
()*
Quick Change Gearbox Drive
"-,"
Quick Change Gearbox Drive Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
343
345
349
350
351
352
P07090301
P07090302
P07090303
PCAP06M
P07090305
P07090306
P07090307
P07090308
P07090309
P07090310
P07090311
P07090312
PSS53M
PR06M
P07090315
P07090316
P07090317
P07090318
P07090319
P07090320
P07090321
P07090322
PLUBE001M
P07090324
PSS31M
P07090326
P07090327
P07090328
P07090329
P07090330
P07090331
P07090332
P07090333
P07090334
PCAP33M
P07090336
P07090337
P07090338
PRP05M
P07090340
P07090341
P07090343
P07090345
P07090349
P07090350
P07090351
PRP27M
SHAFT
OIL SEAL
BUSHING
CAP SCREW M6-1 X 25
SHIFT FORK A
SHIFT FORK B
BUSHING HOUSING
SHIFT FORK C
SHIFT FORK D
GASKET
O-RING 9.8 X 2.4 P10A
SPACER WASHER
SET SCREW M5-.8 X 12
EXT RETAINING RING 16MM
COMBO GEAR 19T-20T
BUSHING
BUSHING
SHAFT
SPLINED SHAFT
O-RING 9.8 X 2.4 P10A
GEAR 22T
GEAR 19T
TAP-IN BALL OILER 6MM
GEAR 20T
SET SCREW M5-.8 X 8
GEAR 24T
GEAR 23T
GEAR 27T
GEAR 24T
GEAR 28T
GEAR 26T
GEAR 38T
BUSHING
BUSHING
CAP SCREW M5-.8 X 12
OIL PLUG 3/8 NPT
END COVER
GASKET
ROLL PIN 5 X 30
COMBO GEAR 19T-50T
BUSHING
COMBO GEAR 38T-16T
BUSHING
SHAFT
COMBO GEAR 23T-19T
BUSHING
ROLL PIN 5 X 28
353
354
355
356
357
359
360
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
395
397
398
400
401
402
403
404
405
406
407
408
409
410
411
412
413
P07090353
P07090354
PRP27M
P07090356
P07090357
P07090359
P07090360
P07090363
P07090364
P07090365
PR06M
P07090367
P07090368
PRP02M
P07090370
P07090371
P07090372
PCAP23M
P07090374
PRP73M
PRP01M
P07090377
P07090378
P07090379
PCAP33M
P07090381
P07090382
P07090383
PSS91M
P07090395
P07090397
P07090398
P07090400
P07090401
P07090402
P07090403
P07090404
P07090405
P07090406
P07090407
P07090408
PSS05M
P07090410
P07090411
P07090412
PRP18M
GEAR 35T
SHAFT
ROLL PIN 5 X 28
OIL SEAL
SHOULDER BUSHING
GASKET
GEAR 26T
BUSHING
GEAR 36T
SPLINE SHAFT
EXT RETAINING RING 16MM
GEAR 26T
BUSHING
ROLL PIN 3 X 16
SLEEVE
GASKET
END COVER
CAP SCREW M4-.7 X 12
GEAR 36T
ROLL PIN 4 X 30
ROLL PIN 4 X 18
SHAFT
SPLINED SHAFT
OIL SEAL
CAP SCREW M5-.8 X 12
SUPPORT BOSS
GASKET
BUSHING
SET SCREW M6-1 X 14
O-RING 19.8 X 2.4 P20
BUSHING
GEAR 22T
GEAR 22T
GEAR 22T
GEAR 33T
GEAR 22T
O-RING 8.8 X 1.9 P9
O-RING 17.8 X 2.4 P18
SHAFT
O-RING 25.2 X 3.5 P25.5
BUSHING
SET SCREW M5-.8 X 10
BALL HEAD PIN
CAM
BEVEL GEAR 18T
ROLL PIN 4 X 12
"--"
BdYZa<%,%.B[\#H^cXZ*$&&
BdYZa<%,%.B[\#H^cXZ*$&&
)(&
)('
)((
)''
)'&
)'%
)&.
)()
)(%
)')
)'(
)), )''
))-
)')
))*
)(.
)&)
))(
)))
))&
))'
)())%
)(,
)(+
)'-
)'(
)'.
)',
)',
)(*
)'(
)'+
)'*
)&*
)&+
)(%
)&,
)&-
)''
)'&
)'%
)&.
)*%
)).
(.+
(.%
(*(.(
(.' (.&
(-.
(..
()'
(-,
())
(-+
(-*
()+
(),
()-
()-
(+&
(+'
(*-
Quick Change Gearbox Shift
"-."
Quick Change Gearbox Shift Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
342
344
346
347
348
358
361
362
385
386
387
388
389
390
391
392
393
396
399
414
415
416
417
418
419
420
421
422
P07090342
P07090344
P07090346
P07090347
PFH19M
PSS01M
P07090361
P07090362
PCAP33M
P07090386
P07090387
PRP27M
PSS91M
P07090390
PCAP66M
PSS53M
P07090393
P07090396
P07090399
PCAP38M
P07090415
P07090416
PFH19M
PK146M
P07090419
PSS14M
P07090421
PSTB001
GASKET
LEFT COVER
RIGHT COVER
GASKET
FLAT HD SCR M4-.7 X 10
SET SCREW M6-1 X 10
O-RING 23.7 X 2.5
PLUG
CAP SCREW M5-.8 X 12
CASE COVER
GEARBOX CASE
ROLL PIN 5 X 28
SET SCREW M6-1 X 14
TAPER PIN 6 X 50
CAP SCREW M8-1.25 X 65
SET SCREW M5-.8 X 12
PLUG 1/2 NPT
GASKET
GEARBOX FACE PLATE
CAP SCREW M5-.8 X 25
ARM
O-RING 17.5 X 1.5 S18
FLAT HD SCR M4-.7 X 10
KEY 3 X 3 X 14
ARROW PLATE
SET SCREW M8-1.25 X 12
COMPRESSION SPRING
STEEL BALL 1/4
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
447
448
449
450
P07090423
P07090424
P07090425
PRP04M
P07090427
P07090428
P07090429
P07090430
PW01M
P07090432
PSS50M
P07090434
PSS91M
P07090436
PRP39M
P07090438
P07090439
PSS11M
P07090441
P07090442
P07090443
P07090444
P07090445
P07090447
PSS14M
P07090449
P07090450
SHIFT SHAFT
O-RING 9.8 X 2.4 P10A
SHAFT SLEEVE
ROLL PIN 4 X 24
SHIFT FORK
ARM
SHAFT SLEEVE
DIAL HUB
FLAT WASHER 8MM
DOME HD SCR M8-1.25 x 20 BLK
SET SCREW M4-.7 X 20
COVER PLATE
SET SCREW M6-1 X 14
SHAFT SLEEVE
ROLL PIN 4 X 20
ARM
SHIFT CLAW
SET SCREW M6-1 X 16
BEVEL GEAR 18T
O-RING 19.8 X 2.4 P20
SHAFT SLEEVE
SHIFT SHAFT
DIAL HUB
COMPRESSION SPRING
SET SCREW M8-1.25 X 12
OIL SIGHT GLASS
GEARBOX FACE CASTING
".%"
BdYZa<%,%.B[\#H^cXZ*$&&
BdYZa<%,%.B[\#H^cXZ*$&&
*,%
*+.
*+**(
*+,
**,
*,.
*,-
*-'
*-&
*-%
*+%
*++ *+*
*,&
*,'
*-)
*-(
*,(
*.%
***
**+
*,+
*,*
*,)
*+&
*+'
*+(
*)*
*+)
*,,
**,
*-*
*-,
*-+
*-.
*--
**,
****.
*+%
*%+
*)*
*)%
*(.
*(-
*(,
*('
('
*(&
(&
*'+
*',
*&+
*(+
*'*"&K'
*'+
*'. *'-
*&*
*'*
*(%
*&)
*&&
*%. *&%
*%, *%-
*&(
*&'
*),K'
*)-
*%*
*%' *%)
*).
*%(
**)
**(
**'
**&
**%
*)*
*')
*%'
*%&
*')
*'&
*'%
*&*&.
*''
*'(
*&,
Apron
".&"
Apron Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
525-1V2
526
527
528
529
530
531
532
536
537
538
539
540
545
547V2
548
549
P07090501
PRP05M
P07090503
P07090504
PSS11M
P07090506
PCAP26M
PW03M
P07090509
P07090510
PCAP33M
P07090512
P07090513
P07090514
PW03M
PCAP26M
P07090517
PCAP26M
PSS04M
PB42M
P07090521
PB04M
PSS29M
PN01M
P07090525
P07090525-1V2
P07090526
P07090527
P07090528
P07090529
P07090530
PSS34M
PN06M
PCAP05M
P07090537
P07090538
PW01M
PN03M
PRIV014M
P07090547V2
P07090548
P07090549
GEAR 60T
ROLL PIN 5 X 30
GEAR 18T
PINION 11T
SET SCREW M6-1 X 16
BUSHING
CAP SCREW M6-1 X 12
FLAT WASHER 6MM
GEAR 18T
IDLER SHAFT
CAP SCREW M5-.8 X 12
O-RING 20 X 2.4
SHAFT
WORM GEAR
FLAT WASHER 6MM
CAP SCREW M6-1 X 12
INTERLOCK LEVER
CAP SCREW M6-1 X 12
SET SCREW M6-1 X 12
HEX BOLT M5-.8 X 20
GIB
HEX BOLT M6-1 X 10
SET SCREW M6-1 X 35
HEX NUT M6-1
DIAL INDICATOR
THREAD DIAL LABEL V2.05.11
HALF NUT RETAINER
HALF NUT ASSEMBLY
DOWEL PIN 8 X 16
WORM
CAM SHAFT
SET SCREW M5-.8 X 16
HEX NUT M5-.8
CAP SCREW M8-1.25 X 50
THREAD DIAL BODY
HELICAL GEAR 24T
FLAT WASHER 8MM
HEX NUT M8-1.25
STEEL FLUTED RIVET 3 X 5
THREAD DIAL CHART V2.05.11
DRAIN PLUG 1/8 NPT
HALF NUT INDICATOR PLATE
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
P07090550
PRP91M
P07090552
PSTB004
P07090554
PRP16M
PRP49M
PSS02M
P07090558
P07090559
P07090560
P07090561
P07090562
P07090563
P07090564
P07090565
P07090566
P07090567
P07090568
PCAP48M
P07090570
P07090571
PCAP01M
P07090573
P07090574
P07090575
P07090576
PLUBE002M
P07090578
P07090579
PFH38M
PW03M
P07090582
P07090583
PCAP38M
P07090585
P07090586
PK34M
P07090588
PCAP13M
P07090590
OIL SIGHT GLASS
ROLL PIN 5 X 35
COMPRESSION SPRING
STEEL BALL 3/16
PLUG
ROLL PIN 3 X 25
ROLL PIN 5 X 25
SET SCREW M6-1 X 6
LEVER HUB
LEVER
KNOB M8-1.25
SPACER
FRONT COVER
FEED INDICATOR PLATE
TAPER PIN 5 X 20
CAM SHAFT
CHANGE LEVER
COMPRESSION SPRING
BRACKET
CAP SCREW M6-1 X 35
PLUG
TOOTHED SHIFT SHAFT
CAP SCREW M6-1 X 16
CLUTCH GEAR 63T
CLUTCH GEAR 40T
COMBO CLUTCH GEAR 30T
PLUG
TAP-IN BALL OILER 8MM
HANDLE SHOULDER SCREW
HANDLE
FLAT HD SCR M6-1 X 16
FLAT WASHER 6MM
HANDWHEEL
CALIBRATED RING
CAP SCREW M5-.8 X 25
SUPPORT HUB
SPACER
KEY 5 X 5 X 20
GEARED SHAFT 14T
CAP SCREW M8-1.25 X 30
TAPER PIN 8 X 40
".'"
BdYZa<%,%.B[\#H^cXZ*$&&
Cross Slide
+%&
+%'
+%(
+%+
+%*
+%)
+%,
+&(
+)'
+&'
+%,
+&&
+'&
+%*
+&%
+%.
+%-
+'%
+)(
+&-
+&.
+&+
+'+
+',
+'-
+'*
+)*
+)+
+))
+'.
+%*
+')
+)&
+''
+)%
+(*
+&&
+(.
+%*
+(+
+&&
+(+(,
+(&
+(%
+((
+()
+(* +(+
+('
BdYZa<%,%.B[\#H^cXZ*$&&
".("
Cross Slide Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
601
602
603
604
605
606
607
608
609
610
611
612
613
616
618
619
620
621
622
624
625
P07090601
P07090602
PCAP01M
P07090604
PLUBE002M
P07090606
P07090607
P07090608
PRP02M
P07090610
PSS12M
PSS16M
PCAP01M
P07090616
P07090618
P07090619
P8102
P07090621
P07090622
P07090624
PS09M
T-NUT
PIVOT PIN
CAP SCREW M6-1 X 16
BUSHING
TAP-IN BALL OILER 8MM
CROSS SLIDE
GIB SCREW
GIB
ROLL PIN 3 X 16
CROSS-SLIDE LEADSCREW
SET SCREW M6-1 X 25
SET SCREW M8-1.25 X 10
CAP SCREW M6-1 X 16
HANDWHEEL HUB
CALIBRATED RING
BACKING PLATE
THRUST BEARING 8102
GEAR 19T
HANDLE
SADDLE CASTING
PHLP HD SCR M5-.8 X 10
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
P07090626
PCAP06M
P07090628
PCAP58M
PCAP14M
P07090631
P07090632
P07090633
P07090634
PS02M
PN01M
PCAP31M
P07090638
P07090639
P07090640
P07090641
P07090642
PSTB003M
P07090644
P07090645
PSS12M
SUPPORT HUB
CAP SCREW M6-1 X 25
DUST PLATE
CAP SCREW M8-1.25 X 12
CAP SCREW M8-1.25 X 20
LEFT GIB SLIDE
RIGHT GIB SLIDE
WIPER
WIPER SUPPORT PLATE
PHLP HD SCR M4-.7 X 12
HEX NUT M6-1
CAP SCREW M8-1.25 X 25
GIB SUPPORT
GIB STRIP
WIPER SUPPORT PLATE
WIPER
CROSS-SLIDE LEADSCREW NUT
STEEL BALL 6MM
COMPRESSION SPRING
INNER HUB
SET SCREW M6-1 X 25
".)"
BdYZa<%,%.B[\#H^cXZ*$&&
Compound Slide
,).
,%*
,*)
,**
,+.
,*(
,*+
,&,
,*,
,*-
,'(
,+(
,+'
,*.
,+%
,+)
,,%
,+&
,&*
,&)
,+,
,+*
,++
,+-
,+'
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
705
714
715
717
723
749
753
754
755
756
757
758
PLUBE001M
PSS12M
P07090715
PSTB003M
P07090723
P07090749
PSS09M
PK134M
P07090755
P07090756
P8103
P07090758
TAP-IN BALL OILER 6MM
SET SCREW M6-1 X 25
INNER HUB
STEEL BALL 6MM
COMPRESSION SPRING
COMPOUND SLIDE
SET SCREW M8-1.25 X 20
KEY 4 X 4 X 14
COMPOUND LEADSCREW
BEARING HOUSING
THRUST BEARING 8103
CALIBRATED RING
759
760
761
762
763
764
765
766
767
768
769
770
P07090759
P07090760
P07090761
P07090762
P07090763
PCAP11M
P07090765
PSS11M
P07090767
P07090768
P07090769
PCAP02M
HANDLE
HANDLE SHOULDER SCREW
HANDWHEEL HUB
GIB SCREW
SWIVEL SLIDE
CAP SCREW M8-1.25 X 16
GIB
SET SCREW M6-1 X 16
HANDLE
HANDLE SHOULDER SCREW
COMPOUND LEADSCREW NUT
CAP SCREW M6-1 X 20
BdYZa<%,%.B[\#H^cXZ*$&&
".*"
Rests
*$&
*"#
*$"
*$'
*"$
*#+
*#*
*"%
*"#
*"$
*$"
*"&
*#)
*"%
*#(
*"'
*$#
*"(
*#'
*#*
*#+
*")
*"'
*"*
*#&
*$%
*"(
*#%
*"*
*"+
*"(
*$$
*#$
*#"
*##
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
801
802
803
804
805
806
807
808
809
810
811
812
813
P07090801
PRP64M
P07090803
P07090804
PSS02M
PN01M
P07090807
PSS58M
P07090809
P07090810
P07090811
PW06M
PN09M
PINNED KNOB
ROLL PIN 3 X 18
JACK SCREW
FINGER SLIDE
SET SCREW M6-1 X 6
HEX NUT M6-1
SLOTTED SCREW M6-1 X 30
SET SCREW M6-1 X 18
LOWER STEADY REST CASTING
T-BOLT M12-1.75 X 65
CLAMP BLOCK
FLAT WASHER 12MM
HEX NUT M12-1.75
814
815
816
817
818
819
820
821
822
823
824
825
P07090814
P07090815
P07090816
P07090817
P07090818
P625ZZ
P07090820
P07090821
P07090822
PCAP45M
P07090824
P07090825
DOWEL PIN 5 X 24
PIVOT STUD
KNURLED THUMB KNOB M10-1.5
UPPER STEADY REST CASTING
DOWEL PIN 5 X 16
BALL BEARING 625ZZ
COLLAR
FINGER SLIDE
FOLLOW REST CASTING
CAP SCREW M8-1.25 X 45
STEADY REST ASSEMBLY
FOLLOW REST ASSEMBLY
".+"
BdYZa<%,%.B[\#H^cXZ*$&&
BdYZa<%,%.B[\#H^cXZ*$&&
.',
.'+
.'&
.'-
.''
.')
.'(
.('
.(&
.(%
.'.
.(.
.'&
.'% .&.
.),
.)%
.)(
.)'
.)*
.)+
.)-
.).
.&-
.&,
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.)&
.&'
.&&
.%,
.%.
.%.&%
.&(
.&)
.&*
.&+
.%+
.%*
.*)
.*(
.*'
.*&
.*%
.%(
.%)
.%'
.%&
Tailstock
".,"
Tailstock Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
901
902
903
904
905
906
907
908
909
910
911
912
913
914
915
916
917
918
919
920
921
922
923
924
P07090901
P07090902
PSS57M
PW02M
P07090905
P07090906
P8102
PCAP15M
P07090909
P8102
P07090911
PFH27M
P07090913
PLUBE001M
P07090915
P07090916
PK34M
P07090918
P07090919
P07090920
P07090921
P07090922
PRP05M
P07090924
HANDLE SHOULDER SCREW
DUAL THREAD CAP SCREW
SET SCREW M5-.8 X 20
FLAT WASHER 5MM
HANDWHEEL
INDEX RING
THRUST BEARING 8102
CAP SCREW M5-.8 X 20
FLANGE HUB
THRUST BEARING 8102
LEVER
FLAT HD SCR M4-.7 X 6
CALIBRATED PLATE
TAP-IN BALL OILER 6MM
FLAT SPRING
HANDLE
KEY 5 X 5 X 20
TAILSTOCK LEADSCREW
TAILSTOCK CASTING
TAILSTOCK LOCK LEVER
STOP PIN
LEVER HUB
ROLL PIN 5 X 30
QUILL LOCK LEVER
926
927
928
929
930
931
932
939
940
941
942
943
944
945
946
947
948
949
950
951
952
953
954
P07090926
P07090927
P07090928
PCAP15M
PSS02M
P07090931
P07090932
PCAP48M
PCAP06M
P07090941
P07090942
PRIV001M
P07090944
P07090945
P07090946
PCAP12M
P07090948
PRIV001M
PW08M
P07090951
P07090952
PW08M
PB113M
HUB LOCK
QUILL MT#3
COLLAR
CAP SCREW M5-.8 X 20
SET SCREW M6-1 X 6
GUIDE
BLOCK
CAP SCREW M6-1 X 35
CAP SCREW M6-1 X 25
DRIVE HUB
SCALE PLATE
RIVET 2 X 5
SUPPORT COLLAR
TAILSTOCK BASE
LOCK BLOCK
CAP SCREW M8-1.25 X 40
SCALE PLATE
RIVET 2 X 5
FLAT WASHER 16MM
COMPRESSION SPRING
BLOCK
FLAT WASHER 16MM
HEX BOLT M16-2 X 120
".-"
BdYZa<%,%.B[\#H^cXZ*$&&
Pump
#"#&
#""*
#"#%
#"")
#""+
#"#"
#""(
#"##
#"#$
#""'
#""'
#""%
#""&
#""$
#""#
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1001
1002
1003
1004
1005
1006
1007
COOLANT TANK
COOLANT PUMP 0.8HP 110V/220V 1-PH
HEX NUT M6-1
LOCK WASHER 6MM
HEX BOLT M6-1 X 15
COOLANT PIPE ASSEMBLY
MOUNTING BASE
1008
1009
1010
1011
1012
1013
1014
CAP SCREW M5-.8 X 25
CAP SCREW M5-.8 X 16
RUBBER BUSHING
RETURN SPOUT
SQUARE CAPACITOR 2M/450V
CONTROL VALVE
COOLANT TUBE W/NOZZLE
P07091001
P07091002
PN01M
PLW03M
PB18M
P07091006
P07091007
BdYZa<%,%.B[\#H^cXZ*$&&
PCAP38M
PCAP24M
P07091010
P07091011
P07091012
P07091013
P07091014
".."
"&%%"
##&*
#$""
#$"#
##++
##+#
##+&
#$"&
###*
##+" ##*+
##+%
##+$
#$"%
#$"$
##")
##+)
##+*
##+'
##+(
##**
##'#
##'"
##&+
###$
##*(
##&$
##&#
##&"
##%+
##%*
##&'
##&(
##&)
##&%
##$$
###'
##%) ##%'
##%(
##%%
##%&
##$+
##$)
##%"
##%#
##%$
###%
####
###)
##$"
###(
##"(#
##"($
##"(%
###&
##"(&
##"('
###"
##"(
###$
##$'
##$(
##$)
##$*
####
###%
##"+
##"*
##$$
##&&
####
###%
##$&
##*)
##$#
##$%
###+
##"$
##"%
##"&
##"'
##"#
Motor and Feed Rod
BdYZa<%,%.B[\#H^cXZ*$&&
Motor and Feed Rod Parts List
REF
PART #
DESCRIPTION
REF PART #
DESCRIPTION
1101
1102
1103
1104
1105
1106
1106-1
1106-2
1106-3
1106-4
1106-5
1107
1108
1109
1110
1111
1112
1113
1114
1115
1116
1117
1118
1119
1120
1121
1122
1123
1124
1125
1126
1127
1128
1129
1130
1131
1132
1133
P07091101
PSS04M
PK41M
PLW04M
PB07M
P07091106
P07091106-1
P07091106-2
PC150D
PC20A
P07091106-5
P07091107
P07091108
P07091109
PB01M
PRP93M
PW04M
PCAP06M
P07091114
P07091115
PCAP47M
P07091117
P07091118
P07091119
P07091120
P07091121
P07091122
PN02M
P07091124
P07091125
P07091126
P8102
P8104
P07091129
P07091130
P07091131
PSS25M
P07091133
GATES TRUE-POWER V13 X 890
SET SCREW M6-1 X 12
KEY 8 x 8 X 40
LOCK WASHER 8MM
HEX BOLT M8-1.25 X 25
MOTOR 2HP 110V/220V 1-PH
FAN COVER
FAN
S CAPACITOR 150M 250V 1-3/8 X 2-3/4
R CAPACITOR 20M 400V 1-5/8 X 2-3/4
ELECTRICAL BOX COVER
KNURLED KNOB M8-1.25
MOTOR PULLEY
MOTOR MOUNT
HEX BOLT M10-1.5 X 30
ROLL PIN 6 X 25
FLAT WASHER 10MM
CAP SCREW M6-1 X 25
GAP RACK
GAP INSERT
CAP SCREW M10-1.5 X 40
TAPER PIN 8 X 60
HEX STUD M8-1.25
GEAR COVER
LATHE BED
KNURLED KNOB M10-1.5
RACK
HEX NUT M10-1.5
STUD M10-1.5
LONGITUDINAL LEADSCREW
SLEEVE
THRUST BEARING 8102
THRUST BEARING 8104
HOUSING
BEARING COVER
SHOULDER FLANGE SCREW
SET SCREW M6-1 X 20
END PLUG
1134
1135
1136
1137
1138
1139
1140
1141
1142
1143
1144
1145
1146
1147
1148
1149
1150
1151
1186
1187
1188
1189
1190
1191
1192
1193
1194
1195
1196
1197
1198
1199
1200
1201
1202
1203
1204
END PLUG
TAP-IN BALL OILER 6MM
CAP SCREW M8-1.25 X 60
TAPER PIN 5 X 60
LOCK COLLAR
SET SCREW M6-1 X 8
LOCKING BEARING COVER
SET SCREW M8-1.25 X 10
FEED ROD
INDEX LUG PIN
SET SCREW M8-1.25 X 16
RETAINER COLLAR
SPINDLE ON/OFF LEVER
PLASTIC BALL KNOB M10-1.5
SPINDLE ON/OFF SWITCH ASSEMBLY
HOUSING
COMPRESSION SPRING
THRUST WASHER
KEY 4 X 4 X 40
FLANGED SLEEVE
CONTROL ROD
CONE SET SCREW M4-.7 X 4.5
FLAT HD SCR M4-.7 X 6
CLUTCH ASSEMBLY
COMPRESSION SPRING
STEEL BALL 6MM
SHEAR PIN
SHUT-OFF SUPPORT
PHLP HD SCR M5-.8 X 8
PIVOT SHAFT SOCKET
SET SCREW M5-.8 X 6
PIVOT SHAFT
KNURLED KNOB M8-1.25
SPIDER SAFETY GUARD
THREADED RECEIVER M16-2
HEX NUT M16-2
HEX NUT M8-1.25
BdYZa<%,%.B[\#H^cXZ*$&&
P07091134
PLUBE001M
PCAP35M
P07091137
P07091138
PSS03M
P07091140
PSS16M
P07091142
P07091143
PSS06M
P07091145
P07091146
P07091147
P07091148
P07091149
P07091150
P07091151
PK68M
P07091187
P07091188
P07091189
PFH27M
P07091191
P07091192
PSTB003M
P07091194
P07091195
PS05M
P07091197
PSS26M
P07091199
P07091200
P07091201
P07091202
PN13M
PN03M
"&%&"
Cabinet and Brake
#%'&
#%'$
#%'%
#%''
#%*+
#%("
#%')
#%'(
#%'+
#%''
#%'*
#%''
#%(&
#%('
#%(#
#%*#
#%($
#%(%
#%(*
#%)"
#%(+
#%'*
#%()
#%)$
#%('
#%''
#%)#
#%*"
#%)*
#%)(
#%*%
#%*'
#%))
#%((
#%*&
#%''
#%)&
#%*"
#%)%
#%)+
#%*"
#%)*
"&%'"
#%)'
#%*$
#%*"
BdYZa<%,%.B[\#H^cXZ*$&&
Cabinet and Brake Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1352
1353
1354
1355
1356
1357
1358
1359
1360
1361
1362
1363
1364
1365
1366
1367
1368
1369
PS19M
P07091353
P07091354
PS68M
PCAP02M
PW03M
P07091358
P07091359
P07091360
P07091361
P07091362
P07091363
P07091364
P07091365
P07091366
P07091367
P07091368
P07091369
PHLP HD SCR M5-.8 X 6
COVER
SPLASH GUARD
PHLP HD SCR M6-1 X 10
CAP SCREW M6-1 X 20
FLAT WASHER 6MM
COTTER PIN 2 X 12
CLEVIS PIN
BASE PAN
REAR ACCESS PLATE
BRAKE PULL ROD
LEFT BASE
RIGHT BASE
ROUND COVER
LEFT ACCESS PLATE
DOME SCREW
EXTENSION SPRING
PEDAL ARM
1370
1371
1372
1373
1374
1375
1376
1377
1378
1379
1380
1381
1382
1383
1384
1385
1389
P07091370
PRP16M
P07091372
PSS17M
PN03M
PRP28M
P07091376
P07091377
PN01M
PCAP73M
PCAP04M
P07091381
P07091382
P07091383
P07091384
P07091385
P07091389
CLEVIS PIN
ROLL PIN 3 X 25
SHAFT
SET SCREW M8-1.25 X 6
HEX NUT M8-1.25
ROLL PIN 5 X 40
PEDAL SHAFT
BRAKE PEDAL
HEX NUT M6-1
CAP SCREW M12-1.75 X 50
CAP SCREW M6-1 X 10
CHIP DRAWER
LEFT CORNER PLATE
LIMIT SWITCH
FRONT PLATE
RIGHT CORNER PLATE
MAIN ELECTRICAL BOX
BdYZa<%,%.B[\#H^cXZ*$&&
"&%("
Main Electrical Breakdown
#&"$
#&"&
#&"'
#&"#
'+ '* ') '( '' '& '%
&A&
FB'
IgVch[dgbZg
(A(
*A(
&A&
(A(
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;G'
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DC
D;;
C6
I8
.-
C8
.,
'I&
.*
)I'
C6
.+
.-
+I(
'I&
C8
.,
.*
)I'
.+
+I(
#&"(
(% (& (' (( :
#&$#
6&
6' 6&
&A&
(A'
*A(
'&C8
6' 6&
&A&
(A'
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6' 6&
6'
&(CD '(CD ((CD )(C8
&(CD '(CD ((CD )(C8
#&"%
FB&
8dciVXidg
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8dciVXidg
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8dciVXidg
I^Vch]j^
?O8("&)9
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DC
D;;
'I&
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+I(
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'I&
)I'
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''C8
6'
&)CD ')CD ()CD ))CD
&)CD ')CD ()CD ))CD
6'
6'
6'
#&$#
#&"(
#&"*
#&##
#&#$
#&")
#&"+
#&#"
#&#%
#&$"
#&#+
#&#&
#&#'
#&#)
#&#(
#&#*
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1401
1402
1403
1404
1405
1406
1407
1408
1409
1410
1411
TRANSFORMER WUXI JBK5-100VATH
CIRCUIT BREAKER 3A TIANSHUI, DZ451-63
CIRCUIT BREAKER 5A TIANSHUI, DZ451-63
OL RELAY TIANSHUI JRS4-09/25D 9-13A
OL RELAY TIANSHUI JRS4-09/25D 0.4-0.63A
CONTACTOR TIAN JZC3-40D 110V
CONTROL PANEL PLATE
COPPER GROUND BLOCK
TERMINAL BAR 12 P
TERMINAL BAR 26 P
ELECTRICAL BOX ASSEMBLY
1412
1413
1414
1415
1416
1417
1418
1419
1420
1421
STRAIN RELIEF
POWER INDICATOR LIGHT
POWER BUTTON
PUMP ON/OFF SWITCH
EMERGENCY STOP SWITCH
JOG BUTTON
WORK LAMP ASSEMBLY
LAMP LENS
HALOGEN BULB 50W 24V
CONTACTOR TIANSHUI GSC1-1801 110V
P07091401
P07091402
P07091403
P07091404
P07091405
P07091406
P07091407
P07091408
P07091409
P07091410
P07091411
"&%)"
P07091412
P07091413
P07091414
P07091415
P07091416
P07091417
P07091418
P07091419
P07091420
P07091421
BdYZa<%,%.B[\#H^cXZ*$&&
Accessories
#'"#
#'$+
#'")
#'"%
#'#$
#'"*
#'"$
#'"&
#'#&
#'"+
#'$$
LG:C8=8D#
#'"'
#'#"
#'%"
#'"(
#'$(
#'##
#'$%
#'#'
#'#%
#'$*
#'#)
#'$&
#'#(
#'$)
#'$'
#'#+
#'#*
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1501
1502
1503
1504
1505
1506
1507
1508
1509
1510
1511
1512
1513
1514
P07091501
PWR911
PWR1214
PWR1316
PWR1719
PWR2427
PAW06M
PAW08M
PSDP2
PSDF2
P07091511
P07091512
P07091513
P07091514
TOOL BOX
OPEN END WRENCH 9/11MM
COMBO WRENCH 12 X 14MM
COMBO WRENCH 13 X 16MM
COMBO WRENCH 17 X 19MM
COMBO WRENCH 24 X 27MM
HEX WRENCH 6MM
HEX WRENCH 8MM
PHLP HD SCREWDRIVER #2
SCREWDRIVER FLAT #2
OIL GUN
3-JAW CHUCK 6" D1-5 ASSEMBLY
3-JAW CHUCK WRENCH
3-JAW ID CHUCK JAW SET
1515
1516
1517
1518
1519
1522
1523
1524
1525
1526
1527
1528
1529
1530
P07091515
P07091516
P07091517
P07091518
P07091519
P07091522
P07091523
P07091524
P07091525
P07091526
P07091527
P07091528
P07091529
P07091530
3-JAW OD CHUCK JAW SET
4-JAW CHUCK 8" D1-5
4-JAW CHUCK REVERSIBLE JAW
4-JAW CHUCK WRENCH
FACEPLATE 11" D1-5
TOOL HOLDER 200-SERIES
SPINDLE SLEEVE MT#5-MT#3
DEAD CENTER MT#3 SOLID
DEAD CENTER MT#3 CARBIDE-TIPPED
LIVE CENTER MT#3
DRILL CHUCK ARBOR MT#3/B16
DRILL CHUCK B16 1.5-13MM
TAILSTOCK LEVER 1/2 DRIVE
TOOL HOLDER WRENCH
BdYZa<%,%.B[\#H^cXZ*$&&
"&%*"
Labels Breakdown
#("%
#("'
#("&
#("+
#(")
#(#$
#("*
#("(
#("#
#("$
#(#%
#(##
#(#"
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1601
1602
1603
1604
1605
1606
1607
GRIZZLY NAMEPLATE-LARGE
MODEL NUMBER LABEL
GUNSMITH LATHE LABEL
MACHINE ID LABEL
ENTANGLEMENT LABEL 2.5 X 1.5
ENTANGLEMENT LABEL 1.5 X 2.5
DISCONNECT POWER 1.5W X 2.5H
1608
1609
1610
1611
1612
1613
READ MANUAL 1.5W X 2.5H
SAFETY GLASSES 1.5W X 2.5H
ELECTRICITY LABEL 1.4
SPIDER ENTANGLEMENT LABEL
N/S GRIZZLY GREEN
GREY PUTTY REF
G8589
P07091602
P07091603
P07091604
PSBLABEL08HS
PSBLABEL08VS
PLABEL-53A
PLABEL-12C
PLABEL-11B
PSBLABEL15S
P07091611
PPAINT-1
PPAINT-11
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
"&%+"
BdYZa<%,%.B[\#H^cXZ*$&&
WARRANTY CARD
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better products and services. Of course, all information is strictly confidential.
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