Download Manitowoc AJ-100CGP Instruction manual

AJ-64 RACK CONVEYOR DISHMACHINE SERIES
INSTALLATION/OPERATION &
TECHNICAL MANUAL
FOR JACKSON MODELS:
AJ-64CE
AJ-86CE
AJ-100CE
AJ-64CS
AJ-86CGP
AJ-100CGP
AJ-86CS
AJ-100CS
AND ASSOCIATED OPTION PACKAGES INCLUDING:
SIDE LOADER
D226 EXTERNAL STEAM BOOSTER
October 9, 2009
P/N 7610-002-30-93 (Revision G)
Jackson MSC LLC.
P.O. Box 1060
Barbourville, KY. 40906
(606) 523-9795
Fax: (606) 523-9196
www.jacksonmsc.com
MANUFACTURERS WARRANTY
ONE YEAR LIMITED PARTS & LABOR WARRANTY
ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM
DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE
YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE
OF SHIPMENT FROM THE FACTORY.
Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faulty
material or workmanship during the warranty period, providing the equipment has been unaltered, and has been properly installed, maintained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to
the authorized service agency within the warranty period. This includes the use of factory specified genuine replacement parts, purchased
directly from a Jackson authorized parts distributor or service agency. Use of generic replacement parts may create a hazard and void warranty certification.
The labor to repair or replace such failed part will be paid by Jackson MSC, within the continental United States, Hawaii and Canada, during
the warranty period provided a Jackson MSC authorized service agency, or those having prior authorization from the factory, performs the
service. Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer. Labor
coverage is limited to regular hourly rates, overtime premiums and emergency service charges will not be paid by Jackson MSC.
Accessory components not installed by the factory carry a (1) one year parts warranty only. Accessory components such as table limit switches, pressure regulators, pre rinse units, etc. that are shipped with the unit and installed at the site are included. Labor to repair or replace
these components is not covered by Jackson MSC.
This warranty is void if failure is a direct result from shipping, handling, fire, water, accident, misuse, acts of god, attempted repair by unauthorized persons, improper installation, if serial number has been removed or altered, or if unit is used for purpose other than it was originally intended.
TRAVEL LIMITATIONS
Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel time
and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.
WARRANTY REGISTRATION CARD
The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty.
REPLACEMENT PARTS WARRANTY
Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the
factory, which ever occurs first.
PRODUCT CHANGES AND UPDATES
Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires.
THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC. JACKSON’S LIABILITY ON ANY CLAIM OF ANY KIND, INCLUDING
NEGLIGENCE, WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER, SHALL IN NO CASE EXCEED THE PRICE
OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING FOR FITNESS OR MERCHANTABILITY, THAT ARE NOT SET
FORTH HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF. UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE
LIABLE FOR ANY LOSS OR DAMAGE, DIRECT OR CONSEQUENTIAL, OR FOR THE DAMAGES IN THE NATURE OF PENALTIES,
ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS.
ITEMS NOT COVERED
This warranty does not cover cleaning or deliming of the unit or any component such as, but not limited to, wash arms, rinse arms or strainers at anytime. Nor does it cover adjustments such as, but not limited to timer cams, thermostats or doors, beyond 30 days from the date
of installation. In addition, the warranty will only cover the replacement of wear items such as curtains, drain balls, door guides or gaskets
during the first 30 days after installation. Also, not covered are conditions caused by the use of incorrect (non-Commercial) grade detergents,
incorrect water temperature or pressure, or hard water conditions.
i
STOP!
PARE!
ARRET!
CALL 1-888-800-5672 TO REGISTER THIS PRODUCT!
FAILURE TO DO SO WILL VOID THE WARRANTY!
LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO!
AL NO HACERLO LA GARANTIA SERA ANULADA!
S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT,
LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE
ii
REVISION
REVISION
DATE
MADE APPLICABLE
BY
ECN
D
04-06-05
MAW
6999,
7217,
7212,
6685,
6964,
E
02-02-06
MAW
7600, 7558
7572,
7634,
7428,
7554,
7463,
7367,
7193
7064
7259
7096
7006
7730
7743
7571
7475
7462
7789
DETAILS
Updated drawings for limit switch actuators. Changed AJ-86 drain
plumbing copper lengths. Added rack rail stabilizer kit. Replaced
heater 04540-121-76-93 with 04540-002-29-82. Updated installation instructions. Added 3 instruction sheets for limit switches.
Added instruction sheet for curtains. Added AJ-86CGP & AJ100CGP models.
Added gas exhaust fan schematic, updated electric exhaust fan
schematic, updated dimensions pages. Replace Drain Weldment
05700-021-68-28 with 05700-002-51-12.
Pawl bar for AJ-86 R-L unit with a side loader option. Updated
scrap basket drawings. Vent cowl assembly for a hooded side
loader. Service instructions for replacing wash/rinse motors.
Added prison pawl bar packages. Thermostat replacement kits,
updated drain quench assembly, replaced wash thermostat
05930-121-67-72 with 05930-003-13-65. Heater replacment
instructions. Updated steam booster schematic. Rinse fill motor
assembly. Wash, rinse & PSI decals. Update door assembly numbers. Drain quench kit.
F
05-02-06
MAW
PG. 116
04-19-07
MAW
7898
Added 09905-003-32-20 fan load decal.
5 thru 22, 104
09-29-2007
MAW
N/A
Updated dimension pages. Removed alternate table limit switches.
G
10-09-2009
KJS
8044
Changed the part from a weldment (05700-021-67-50) to a
casting (09515-003-58-12).
iii
NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL
AJ-64CS
AJ = AJ series of rack conveyors
64 = 64” wide machine
86 = 86” wide machine
100 = 100” wide machine
CE = Electrically heated, hot water sanitizing machine
CS = Steam heated, hot water sanitizing machine
CGP = Gas heated, hot water sanitizing machine
Jackson MSC LLC. provides technical support for all
of the dishmachines detailed in this manual. We
strongly recommend that you refer to this manual
before making a call to our technical support staff.
Please have this manual with you when you call so
that our staff can refer you, if necessary, to the proper page. Technical support is available from 8:00
a.m. to 5:00 p.m. (EST), Monday through Friday.
Technical support is not available on holidays.
Contact technical support toll free at 1-888-8005672. Please remember that technical support is
available for service personnel only.
Model:
Serial No.:
Installation Date:
Service Rep. Name:
Phone No.:
iv
TABLE OF CONTENTS
SECTION
I.
II.
III.
IV.
DESCRIPTION
PAGE
SPECIFICATION INFORMATION
Operating Characteristics
Electrical Requirements
D226 Steam Booster Parameters
AJ-64 Electric - Left to Right
AJ-64 Electric - Right to Left
AJ-64 Gas - Left to Right
AJ-64 Gas - Right to Left
AJ-64 Steam - Left to Right
AJ-64 Steam - Right to Left
AJ-86 Electric - Left to Right
AJ-86 Electric - Right to Left
AJ-86 Gas - Left to Right
AJ-86 Gas - Right to Left
AJ-86 Steam - Left to Right
AJ-86 Steam - Right to Left
AJ-100 Electric - Left to Right
AJ-100 Electric - Right to Left
AJ-100 Gas - Left to Right
AJ-100 Gas - Right to Left
AJ-100 Steam - Left to Right
AJ-100 Steam - Right to Left
Side Loader (Left to Right) Dimensions
Side Loader (Right to Left) Dimensions
Side Loader (Installed) Dimensions
D226 Steam Booster Dimensions
D226 Steam Booster Plumbing Line Drawings
Typical Electric and Gas Booster Dimensions
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
INSTALLATION & OPERATION INSTRUCTIONS
Installation Instructions
Deliming Operations
Curtain Installation Diagram
Side Loader Installation & Operation Instructions
D226 Steam Booster Installation & Operation Instructions
Gas Conveyor Hose Installation
Dishmachine Operating Instructions
Detergent Control
Striker Plate Limit Switch Installation Instructions
30
33
34
35
36
38
40
42
43
PREVENTATIVE MAINTENANCE
General Maintenance
D226 Maintenance
Lubrication Chart for Drive Gear
Drive Motor Gear Reducer Preventative Maintenance
45
46
47
48
TROUBLESHOOTING SECTION
Common Problems
D226 Common Problems
50
52
v
TABLE OF CONTENTS
PARTS
VI.
PARTS SECTION
AJ-64 Control Box Assembly
AJ-86/AJ-100 Control Box Assembly
Motor Overload Chart
Heater Box Assembly
Heater Assembly
Frame Weldments/Front Dress Panels
Prewash Plumbing Assembly
Incoming Plumbing Assembly
Rinse Header Plumbing Assembly (CGP Models)
External Electric Booster Option Incoming Plumbing
External Electric Booster Option Outlet Plumbing
WPRK Plumbing Option
3/4” Solenoid Valve & 3/4” NPT Vacuum Breaker Repair Parts Kits
Steam Unit Wash Tank Coil Assembly
Steam Inlet Plumbing (Left to Right)
Steam Inlet Plumbing (Right to Left)
Steam Outlet Plumbing (Left to Right)
Steam Outlet Plumbing (Right to Left)
Gas Coil Assembly (CGP Models)
Rinse Booster Tank Assembly (CGP Models)
Recirculating Pump Assembly (CGP Models)
Hose Connections (CGP Models)
AJ-64 Series Drain Plumbing Assemblies
AJ-86 & AJ-100 Drain Plumbing Assemblies (Left to Right)
AJ-86 & AJ-100 Drain Plumbing Assemblies (Right to Left)
Drain Quench Assembly
Prewash & Wash Motor Assemblies
Prewash & Wash Pump Weldments
Prewash & Upper Wash Arm Assemblies
Lower Wash Arm Assembly
Upper & Lower Power Rinse Arm Assemblies
Final Rinse Assembly
Drive Assembly
Door Assemblies
Pawl Bar Roller Bracket
AJ-64 & AJ-86 Pawl Bar Assemblies
AJ-64 Rack Rail Assembly
Miscellaneous Parts & Weldments
Manifolds/Strainer Support Weldments
Strainers
Float Switch Components/Scrap Basket Assembly
Curtains/Tub Magnets
Vent Cowl Assembly/Vent Scoop Option
Exhaust Fan Control Option/Table Limit Switch Options
SIDE LOADER SECTION
Side Loader Track Assembly/Leg Replacements
Side LoaderPawl Bar Assemblies
Side Loader Vent Cowl Option
D226 STEAM BOOSTER SECTION
Control Box Assembly
Plumbing Assembly
Go*Box Components
Rinse Fill Motor Option
vi
54
56
58
59
60
62
63
64
66
67
68
69
70
71
72
74
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
111
112
TABLE OF CONTENTS
ELECTRICAL SCHEMATICS
VII.
VIII.
ELECTRICAL SCHEMATICS
AJ-64CE
208-230 Volt, 60 Hz, 1 Phase Primary Side
208-230 Volt, 60 Hz, 1 Phase Secondary Side
208-230 Volt, 60 Hz, 3 Phase Primary Side
208-230 Volt, 60 Hz, 3 Phase Secondary Side
460-575-600 Volt, 60 Hz, 3 Phase Primary Side
460-575-600 Volt, 60 Hz, 3 Phase Secondary Side
AJ-64CS
208-230 Volt, 60 Hz, 1 Phase Primary Side
208-230 Volt, 60 Hz, 1 Phase Secondary Side
208-230 Volt, 60 Hz, 3 Phase Primary Side
208-230 Volt, 60 Hz, 3 Phase Secondary Side
460-575-600 Volt, 60 Hz, 3 Phase Primary Side
460-575-600 Volt, 60 Hz, 3 Phase Secondary Side
AJ-86CE & AJ-100CE
208-230 Volt, 60 Hz, 1 Phase Primary Side
208-230 Volt, 60 Hz, 1 Phase Secondary Side
208-230 Volt, 60 Hz, 3 Phase Primary Side
208-230 Volt, 60 Hz, 3 Phase Secondary Side
460-575-600 Volt, 60 Hz, 3 Phase Primary Side
460-575-600 Volt, 60 Hz, 3 Phase Secondary Side
AJ-86CS & AJ-100CS
208-230 Volt, 60 Hz, 1 Phase Primary Side
208-230 Volt, 60 Hz, 1 Phase Secondary Side
208-230 Volt, 60 Hz, 3 Phase Primary Side
208-230 Volt, 60 Hz, 3 Phase Secondary Side
460-575-600 Volt, 60 Hz, 3 Phase Primary Side
460-575-600 Volt, 60 Hz, 3 Phase Secondary Side
AJ-86CGP & AJ100CGP
208-230 Volt, 60 Hz, 1 Phase Primary Side
208-230 Volt, 60 Hz, 1 Phase Secondary Side
208-230 Volt, 60 Hz, 3 Phase Primary Side
208-230 Volt, 60 Hz, 3 Phase Secondary Side
460-575-600 Volt, 60 Hz, 3 Phase Primary Side
460-575-600 Volt, 60 Hz, 3 Phase Secondary Side
Exhaust Fan Hook-Up Schematic
D226 Steam Booster/Drain Quench/Conveyor Side Loader Schematics
138
139
140
141
142
143
144
145
MAINTENANCE & REPAIR CENTERS
146
vii
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
SECTION 1:
SPECIFICATION INFORMATION
1
SECTION 1: SPECIFICATION INFORMATION
OPERATING CHARACTERISTICS
FLOWRATE (GPM):
RACKS PER HOUR:
AJ-64-86-100CE/CS/CGP
AJ-64-86-100CE/CS/CGP
287
STEAM COIL TANK HEAT (CS MODELS ONLY):
DISHES OR GLASSES PER HOUR:
AJ-64-86-100CE/CS/CGP
STEAM INLET PRESSURE (PSIG)
STEAM CONNECTION NPT
CONSUMPTION @ 15 PSIG (lbs/hr):
AJ-64-86-100CS/CSL
7200
PREWASH TANK CAPACITY (GALLONS):
AJ-86CE/CS/CGP
AJ-100CE/CS/CGP
16
16
AJ-64-86-100CE/CS/CGP
DRIVE MOTOR HP
WASH MOTOR HP
POWER RINSE MOTOR HP
PREWASH MOTOR HP:
AJ-86 MODELS
AJ-100 MODELS
15.4
POWER RINSE TANK CAPACITY (GALLONS):
AJ-86CE/CS/CGP
AJ-100CE/CS/CGP
15.4
15.4
120
270
WASH PUMP CAPACITY
GALLONS PER MINUTE (ALL MODELS):
270
POWER RINSE PUMP CAPACITY
GALLONS PER MINUTE (ALL MODELS):
270
VENTING REQUIREMENTS (CFM)(100% CAP.):
200
400
600
CONVEYOR SPEED (FPM):
AJ-64-86-100CE/CS/CGP MACHINES
8.0
GALLONS PER RACK:
AJ-64-86-100CE/CS/CGP MACHINES
.77
WATER TEMPERATURES:
AJ-64-86-100CE/CS/CGP MODELS:
WASH (MINIMUM)
POWER RINSE (MINIMUM)
FINAL RINSE (MINIMUM)
150°F
160°F
180°F
FLOW PRESSURE (PSI)
20±5
100
1/4
2
2
1
2
NOTE: Typical Electrical Circuit is based upon (1) 125% of
the full amperage load of the machine and (2) typical
fixed-trip circuit breaker sizes as listed in the NEC 2002
Edition. Local codes may require more stringent protection than what is displayed here. Always verify with your
electrical service contractor that your circuit protection is
adequate and meets all applicable national and local
codes. These numbers are provided in this manual simply for reference and may change without notice at any
given time.
PREWASH PUMP CAPACITY (GPM):
AJ-86CE/CS/CGP
AJ-100CE/CS/CGP
10-20
3/4”
MOTOR ELECTRICAL CHARACTERISTICS:
WASH TANK CAPACITY (GALLONS):
INPUT END
OUTPUT END
TOTAL
3.7
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: N/A
2
SECTION 1: SPECIFICATION INFORMATION
ELECTRICAL REQUIREMENTS
AJ-64CE MODELS
AJ-86CE MODELS
TYPICAL
ELECTRICAL
CIRCUIT
175 AMP
175 AMP
VOLTS
208
230
PH
1
1
208
230
460
3
3
3
VOLTS
208
230
PH
1
1
HZ
60
60
TOTAL
AMPS
139 A
128 A
208
230
460
3
3
3
60
60
60
82 A
76 A
38 A
110 AMP
100 AMP
50 AMP
TYPICAL
ELECTRICAL
CIRCUIT
25 AMP
25 AMP
VOLTS
208
230
PH
1
1
20 AMP
20 AMP
15 AMP
208
230
460
3
3
3
AJ-64CS MODELS
HZ
60
60
TOTAL
AMPS
145 A
134 A
TYPICAL
ELECTRICAL
CIRCUIT
200 AMP
175 AMP
60
60
60
86 A
79 A
39 A
110 AMP
100 AMP
50 AMP
AJ-86CGP MODELS
VOLTS
208
230
PH
1
1
HZ
60
60
TOTAL
AMPS
19 A
19 A
208
230
460
3
3
3
60
60
60
13 A
13 A
7A
HZ
60
60
TOTAL
AMPS
26 A
26 A
TYPICAL
ELECTRICAL
CIRCUIT
35 AMP
35 AMP
60
60
60
17 A
17 A
9A
25 AMP
25 AMP
15 AMP
AJ-86CS MODELS
VOLTS
208
230
PH
1
1
HZ
60
60
TOTAL
AMPS
25 A
25 A
208
230
460
3
3
3
60
60
60
16 A
16 A
8A
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: N/A
3
TYPICAL
ELECTRICAL
CIRCUIT
35 AMP
35 AMP
20 AMP
20 AMP
15 AMP
SECTION 1: SPECIFICATION INFORMATION
ELECTRICAL REQUIREMENTS (CONTINUED)/D226 STEAM BOOSTER PARAMETERS
AJ-100CE MODELS
D226 STEAM BOOSTER
VOLTS
208
230
PH
1
1
HZ
60
60
TOTAL
AMPS
148 A
136 A
TYPICAL
ELECTRICAL
CIRCUIT
200 AMP
175 AMP
208
230
460
3
3
3
60
60
60
88 A
81 A
41 A
110 AMP
110 AMP
60 AMP
ELECTRICAL REQUIREMENTS:
VOLTAGE (V)
FREQUENCY (HZ)
PHASE
AJ-100CGP MODELS
VOLTS
208
230
PH
1
1
HZ
60
60
TOTAL
AMPS
28 A
28 A
208
230
460
3
3
3
60
60
60
19 A
19 A
10 A
TYPICAL
ELECTRICAL
CIRCUIT
35 AMP
35 AMP
25 AMP
25 AMP
15 AMP
VOLTS
208
230
PH
1
1
HZ
60
60
208
230
460
3
3
3
60
60
60
18 A
18 A
9A
TYPICAL
ELECTRICAL
CIRCUIT
35 AMP
35 AMP
25 AMP
25 AMP
15 AMP
WATER REQUIREMENTS:
INCOMING WATER TEMPERATURE (MINIMUM)
FLOW PRESSURE (PSI)
110°F
20±5
STEAM REQUIREMENTS:
INCOMING STEAM PRESSURE (PSIG)
15-25
HEAT EXCHANGER SPECIFICATIONS:*
TUBESIDE WORKING PRESSURE (PSI)
125
SHELLSIDE WORKING PRESSURE (PSI)
125
TUBESIDE HYDROSTATIC TEST PRESSURE (PSI) 250
SHELLSIDE HYDROSTATIC TEST PRESSURE (PSI)
188
MAXIMUM OPERATING TEMPERATURE
295°F
MAXIMUM SHELLSIDE STEAM PRESSURE (PSI) 125
AJ-100CS MODELS
TOTAL
AMPS
28 A
28 A
208-230
60
SINGLE
* - Indicates typical design criteria but is subject to change
without notice. For more information, contact you authorized
Jackson service representative.
WATER OUTLET SAFETY VALVE
SET PRESSURE (PSI):
STEAM RELIEF VALVE SET PRESSURE (PSI):
NOTE: Always refer to the machine data plate for specific
electrical and water requirements. The material provided
on this page is for reference only and may be subject to
change without notice.
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: N/A
4
125
50
5
[15mm]
Rear of
Machine
1
2
A
6621 [1692mm]
1 [25mm]
84 [2134mm]
With Doors Open
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: 09-29-2007
Left Side
Drive
Unit
Note: All vertical dimensions are
+/- 1/2" from floor due to adjustable
bullet feet.
29 [737mm]
10 [254mm]
Scrap
Trough
10" High
Table
Backsplash
1 [1530mm]
604
6221 [1588mm]
4 [102mm]
7521 [1915mm]
Drive
Unit
C
323
4 [833mm]
35 [891mm]
80 [2032mm]
Overall
64 [1626mm]
Table to Table
72 [1829mm]
Front View
621 [165mm]
Minimum
14 [354mm]
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
8 [204mm]
Scrap
Trough
Minimum
14 [355mm]
Legend to Drawing
A - Machine water inlet 3/4" NPT,
180°F Hi-temp,
140°F Low-temp minimum
21 [535mm]
B - Electrical connection
C - Drain connection 1-1/2" NPT
25 [637mm]
D - Vent collar - Optional
E - Vent cowl standard
Left to Right
B
5 [127mm]
34 [864mm]
21 [533mm]
25 [635mm]
Right Side
C
821 [218mm]
D
E
25 [635mm]
Dish Clearance
7 [178mm]
1 [622mm]
242
8 [203mm]
B
Floor Sink Or Drain
With 3" [76 mm]
Minimum Drain Line
Table
1 [1665mm]
652
12 [307mm]
3/4" [19 mm]
Table Turndown
Flange 3/4" Max
21" [533 mm]
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Tub
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
[632 mm]
Rack Rail Height
Above Dishtable
1/4" [6mm] - 5/16" [8mm]
Rack Rail
Recommended Table Fabrication
SECTION 1: SPECIFICATION INFORMATION
AJ-64 ELECTRIC - LEFT TO RIGHT
6
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: 09-29-2007
[15mm]
Rear of
Machine
1
2
A
6621 [1692mm]
1 [25mm]
84 [2134mm]
With Doors Open
Left Side
Drive
Unit
Note: All vertical dimensions are
+/- 1/2" from floor due to adjustable
bullet feet.
29 [737mm]
10 [254mm]
Drive
Unit
6041 [1528mm]
6221 [1588mm]
4 [102mm]
7521 [1915mm]
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
8 [204mm]
Legend to Drawing
A - Machine water inlet 3/4" NPT,
180°F Hi-temp,
140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
21 [535mm]
D - Vent collar - Optional
25 [637mm]
E - Vent cowl standard
Right to Left
323
4 [833mm]
Front View
621 [165mm]
C
35 [891mm]
80 [2032mm]
Overall
64 [1626mm]
Table to Table
72 [1829mm]
B
5 [127mm]
34 [864mm]
21 [533mm]
25 [635mm]
Right Side
C
821 [218mm]
D
E
25 [635mm]
Dish Clearance
7 [178mm]
1 [622mm]
242
8 [203mm]
B
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
Table
1 [1665mm]
652
12 [307mm]
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
21" (533 mm)
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Tub
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
Recommended Table Fabrication
SECTION 1: SPECIFICATION INFORMATION
AJ-64 ELECTRIC - RIGHT TO LEFT
Rack Rail
7
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: 09-29-2007
[15mm]
Rear of
Machine
1
2
A
6621 [1692mm]
1 [25mm]
84 [2134mm]
With Doors Open
Left Side
Drive
Unit
floor due to adjustable bullet feet.
Tub
Scrap
Trough
10" High
Table
Backsplash
[1530mm]
10 [254mm]
29 [737mm]
6041
6221 [1588mm]
4 [102mm]
7521 [1915mm]
Drive
Unit
C
323
4 [833mm]
35 [891mm]
80 [2032mm]
Overall
2621 [673mm]
3141 [795mm]
G
621 [165mm]
H
J
J K
21 [533mm]
Right Side
5 [127mm]
B
K
C1
82 [218mm]
34 [864mm]
25 [635mm]
Dish Clearance
1 [1665mm]
652
12 [307mm]
2034 [527mm]
1434 [375mm]
1134 [298mm]
834 [222mm]
25 [635mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
G
741 [185mm]
30 [763mm]
21" (533 mm)
36 [914mm]
6 [152mm]
E
D
7 [178mm]
1 [622mm]
242
8 [203mm]
H
14 [357mm]
6 [154mm]
141 [35mm]
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
64 [1626mm]
Table to Table
72 [1826mm]
F
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Table
Front View
621 [165mm]
Minimum
14 [354mm]
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Legend to Drawing
A - Machine water inlet 3/4" NPT, 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
Rack Rail Height
C - Drain connection 1-1/2" NPT
Above Dishtable
D - Vent collar - Optional
1/4" (6mm) - 5/16" (8mm)
E - Vent cowl standard
F - 3/4" NPT 180°F Water Inlet for wash tank
14 [355mm]
fill, final rinse, & tank heating. From gas
Minimum
booster heater. Interconnecting hose
provided by manufacturer.
G - 3/4" NPT 140°F Water inlet for
gas booster heater.
H - 3/4" NPT 180°F Water Outlet
connection to line on dishmachine.
21 [535mm]
Connection hose provided by
25 [637mm]
manufacturer.
J - 3/4" NPT Gas Connection
K - 4" OD Vent pipe connection. Flue to
be installed to meet local codes by
8 [204mm]
installing contractor.
Scrap
Trough
Note: All vertical dimensions are +/- 1/2" from
Left to Right
Recommended Table Fabrication
SECTION 1: SPECIFICATION INFORMATION
AJ-64 GAS - LEFT TO RIGHT
8
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: 09-29-2007
[15mm]
Rear of
Machine
1
2
A
6621 [1692mm]
1 [25mm]
Left Side
Drive
Unit
[1588mm]
4 [102mm]
H
G
K
10 [254mm]
29 [737mm]
1 [163mm]
62
J
1 [794mm]
314
1 [672mm]
262
36 [914mm]
1 [1530mm]
604
6221
7521 [1915mm]
Drive
Unit
C
323
4 [833mm]
Front View
621 [165mm]
16 [407mm]
35 [891mm]
5 [127mm]
34 [864mm]
21 [533mm]
25 [635mm]
Right Side
C
821 [218mm]
D
E
25 [635mm]
Dish Clearance
7 [178mm]
12 [307mm]
1 [1665mm]
652
8 [204mm]
25 [637mm]
21 [535mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
21" (533 mm)
1 [622mm]
242
8 [203mm]
B
Note: Tub Will Accept
Recommended Table Fabrication
Legend to Drawing
a Table Flange
Rack
Rail
A - Machine water inlet 3/4" NPT, 180°F
Up to 24 7/8"
Table
Hi-temp,140°F Low-temp minimum
(632 mm)
B - Electrical connection
Use
Silicone
Sealer
C - Drain connection 1-1/2" NPT
3/4" (19 mm)
Rack Rail Height
Between Table and
D - Vent collar - Optional
Table Turndown
Above Dishtable
Lip of Machine to
Tub
E - Vent cowl standard
Flange 3/4" Max
1/4" (6mm) - 5/16" (8mm)
Prevent Leakage
F - 3/4" NPT 180°F Water Inlet for wash tank
fill, final rinse, & tank heating. From gas
30 [763mm]
booster heater. Interconnecting hose
14 [357mm]
3
provided by manufacturer.
741 [185mm]
84 [222mm]
1
G - 3/4" NPT 140°F Water inlet for
6 [152mm]
14 [35mm]
1134 [298mm]
gas booster heater.
H - 3/4" NPT 180°F Water Outlet
connection to line on dishmachine.
Connection hose provided by
A
manufacturer.
J - 3/4" NPT Gas Connection
K - 4" OD Vent pipe connection. Flue to
be installed to meet local codes by
1434 [375mm]
B
installing contractor.
3
K
204 [527mm]
H G
J
64 [1626mm]
Note: All vertical dimensions are +/- 1/2" from
Table to Table
floor due to adjustable bullet feet.
4" (102 mm) wide x 16" (406 mm)
72 [1829mm]
long cutout in Vent Cowl/Splash
80 [2032mm]
Shield.
Shipped
with
Cover
Plate.
84 [2134mm]
Overall
With Doors Open
Right to Left
SECTION 1: SPECIFICATION INFORMATION
AJ-64 GAS - RIGHT TO LEFT
9
[15mm]
Rear of
Machine
1
2
A
6621 [1692mm]
1 [25mm]
84 [2134mm]
With Doors Open
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: 09-29-2007
Left Side
Drive
Unit
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
M - 3/4" NPT 180°F water to dishmachine.
29 [737mm]
10 [254mm]
Scrap
Trough
10" High
Table
Backsplash
6041 [1528mm]
4 [102mm]
6221 [1588mm]
7521 [1915mm]
Drive
Unit
621
C
1 [264mm]
102
G
10 [255mm]
323
4 [833mm]
1221 [316mm]
Front View
[165mm]
Minimum
14 [354mm]
35 [891mm]
80 [2032mm]
Overall
64 [1626mm]
Table to Table
72 [1829mm]
B
Rack Rail Height
Above Dishtable
1/4" (6mm) - 5/16" (8mm)
Rack Rail
E
D
F
7 [178mm]
L
H
J
M
25 [635mm]
Dish Clearance
B
21" (533 mm)
Right Side
5 [127mm]
25 [635mm]
21 [533mm]
1 [1665mm]
652
12 [307mm]
C
821 [218mm]
34 [864mm]
53
4 [148mm]
1
44 [110mm]
1 [218mm]
82
1 [159mm]
64
M
J
1 [345mm]
132
233
4 [604mm]
1 [162mm]
62
1 [295mm]
112
153
4 [400mm]
1 [417mm]
162
43 [1092mm]
L
38 [966mm]
1 [285mm]
114
H
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
K
F
1 [622mm]
242
8 [203mm]
1 [442mm]
172
Tub
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Table
Recommended Table Fabrication
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
8 [204mm]
Scrap
Trough
Legend
A - Machine water inlet 3/4" NPT 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
14 [355mm]
D - Vent collar - Optional
Minimum
E - Vent cowl standard
F - 3/4" NPT Steam connection
G - 3/4" NPT Condensate return
H - Steam electrical connection
J - 1" NPT Steam connection
K - 3/4" Condensate connection
21 [535mm]
L - 3/4" NPT Incoming 110°F water
25 [637mm]
connection
Left to Right
SECTION 1: SPECIFICATION INFORMATION
AJ-64 STEAM - LEFT TO RIGHT
Rack Rail
10
[15mm]
Rear of
Machine
1
2
A
[1692mm]
1 [25mm]
6621
84 [2134mm]
With Doors Open
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: 09-29-2007
Left Side
1 [345mm]
132
3
234 [604mm]
J
J
L
H
43 [1092mm]
F
29 [737mm]
10 [254mm]
1 [445mm]
172
L
4 [102mm]
Drive
Unit
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
1 [162mm]
62
1
112 [295mm]
153
4 [400mm]
1 [417mm]
162
M
1 [1530mm]
604
6221 [1588mm]
7521 [1915mm]
1 [218mm]
82
53
4 [148mm]
1 [110mm]
44
Drive
Unit
Note: All vertical dimensions are
+/- 1/2" from floor due to
adjustable bullet feet.
K
F
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Table
Recommended Table Fabrication
Legend
A - Machine water inlet 3/4" NPT 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
Rack Rail Height
C - Drain connection 1-1/2" NPT
Above Dishtable
Tub
D - Vent collar - Optional
1/4" (6mm) - 5/16" (8mm)
E - Vent cowl standard
F - 3/4" NPT Steam connection
G - 3/4" NPT Condensate return
M
38 [966mm]
H - Steam electrical connection
1 [159mm]
1 [285mm]
64
114
J - 1" NPT Steam connection
H
K - 3/4" Condensate connection
L - 3/4" NPT Incoming 110°F water
connection
M - 3/4" NPT 180°F water to dishmachine.
Right to Left
C
323
4 [833mm]
B
21" (533 mm)
Front View
621 [165mm]
1221 [316mm]
35 [891mm]
80 [2032mm]
Overall
72 [1829mm]
64 [1626mm]
Table to Table
3/4" (19 mm)
Table Turndown
Flange 3/4" Max
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
(632 mm)
5 [127mm]
34 [864mm]
21 [533mm]
25 [635mm]
Right Side
C
821 [218mm]
D
E
25 [635mm]
Dish Clearance
7 [178mm]
1 [622mm]
242
8 [203mm]
B
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
8 [204mm]
25 [637mm]
21 [535mm]
1 [1665mm]
652
12 [307mm]
SECTION 1: SPECIFICATION INFORMATION
AJ-64 STEAM - RIGHT TO LEFT
Rack Rail
11
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: 09-29-2007
[15mm]
Rear of
Machine
1
2
1 [1666mm]
652
A
1 [1692mm]
662
1 [25mm]
84 [2134mm]
With Doors Open
Left Side
6 [152mm]
Drive
Unit
G
F
Minimum
14 [355mm]
24 [609mm]
2321 [598mm]
4534 [1161mm]
29 [737mm]
Scrap
Trough
Drive
Unit
10" High
Table
Backsplash
1 [1530mm]
604
A
Front View
6 [152mm]
B
323
4 [833mm]
1041 [260mm]
C
14 [356mm] Minimum
10 [254mm]
G
F
21" [533 mm]
34 [864mm]
25 [635mm]
Dish Clearance
E
D
7 [178mm]
3321 [851mm]
8 [206mm]
B
Right Side
C
21 [533mm]
25 [635mm]
821 [218mm]
1 [1665mm]
652
12 [307mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
G
1634 [425mm]
F
Prewash Plan View Section
with Cold Water Thermostat
1641 [415mm]
64 [1626mm]
Base Unit
86 [2184mm] Table to Table
94 [2388mm]
102 [2591mm] Overall
22 [559mm]
Prewash
8 [203mm]
3/4" [19 mm]
Table Turndown
Flange 3/4" Max
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
[632 mm]
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Table
Scrap
Trough
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
4 [102mm]
7521 [1918mm]
6221 [1590mm]
Note: All vertical dimensions are +/- 1/2" from
floor due to adjustable bullet feet.
Tub
21 [533mm]
25 [635mm]
Legend
A - Machine water inlet 3/4" NPT, 180°F
Hi-temp,140°F Low-temp minimum
Rack Rail Height
B - Electrical connection
Above Dishtable
C - Drain connection 1-1/2" NPT
1/4" [6mm] - 5/16" [8mm]
D - Vent collar - Optional
E - Vent cowl standard
F - Prewash water inlet 3/4" NPT
110°F-140°F
G - Cold water thermostat plumbing
connection 3/4" NPT - Optional
Left to Right
Recommended Table Fabrication
SECTION 1: SPECIFICATION INFORMATION
AJ-86 ELECTRIC - LEFT TO RIGHT
12
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: 09-29-2007
[15mm]
Rear of
Machine
1
2
6621 [1692mm]
1 [25mm]
3 [79mm]
84 [2134mm]
With Doors Open
Drive
Unit
G
Left Side
A
F
Note: All vertical dimensions are
+/- 1/2" from floor due to
adjustable bullet feet.
Legend
A - Machine water inlet 3/4" NPT,
180°F Hi-temp,
140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - Prewash water inlet 3/4" NPT
110°F-140°F
G - Cold water thermostat plumbing
connection 3/4" NPT - Optional
Right to Left
29 [737mm]
6041 [1530mm]
6221 [1590mm]
4 [102mm]
8 [203mm]
7521 [1919mm]
Drive
Unit
B
G
F
Front Side
6 [152mm]
5334 [1365mm]
1041 [261mm]
C
A
47 [1194mm]
43 [1092mm]
B
86 [2182mm] Table to Table
94 [2385mm]
102 [2588mm] Overall
64 [1626mm] Base Unit
2321 [599mm]
24 [610mm]
D
B
Right Side
C
21 [533mm]
25 [635mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
841 [210mm]
E
25 [635mm]
Dish Clearance
34 [864mm]
22 [557mm]
Prewash
12 [307mm]
821 [218mm]
1 [1665mm]
652
25 [635mm]
21 [533mm]
G
1634 [425mm]
1641 [415mm]
F
Prewash Plan View Section
with Cold Water Thermostat
7 [178mm]
21" [533 mm]
4 1/2 [114mm]
3/4" [19 mm]
Table Turndown
Flange 3/4" Max
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
[632 mm]
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Table
10 [254mm]
Tub
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Rack Rail Height
Above Dishtable
1/4" [6mm] - 5/16" [8mm]
Rack Rail
Recommended Table Fabrication
SECTION 1: SPECIFICATION INFORMATION
AJ-86 ELECTRIC - RIGHT TO LEFT
13
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: 09-29-2007
[15mm]
Rear of
Machine
1
2
1 [1692mm]
662
A
1 [1666mm]
652
84 [2134mm]
With Doors Open
M
Drive
Unit
B
Left Side
6 [152mm]
L
7521
6221
29 [737mm]
Scrap
Trough
Drive
Unit
10" High
Table
Backsplash
221 [61mm]
[1590mm]
[1918mm]
4 [102mm]
24 [609mm]
2321 [598mm]
4534 [1161mm]
A
Front View
6 [152mm]
521 [140mm]
C
14 [356mm] Minimum
10 [254mm]
M
L
323
4 [833mm]
B
102 [2591mm] Overall
3141 [795mm]
G
621 [165mm]
H
J
K
2621 [673mm]
36 [914mm]
6 [152mm]
E
D
7 [178mm]
3321 [851mm]
8 [206mm]
B
A
1 [25mm]
12 [307mm]
821 [218mm]
34 [864mm]
25 [635mm]
Dish Clearance
Right Side
C
21 [533mm]
25 [635mm]
Legend
A - Machine water inlet 3/4" NPT, 180°F
1634 [425mm]
Recommended Table Fabrication
Note: Tub Will Accept
Hi-temp,140°F Low-temp minimum
1641 [415mm]
a
Table
Flange
L
B - Electrical connection
Rack Rail
Up to 24 7/8"
C - Drain connection 1-1/2" NPT
Table
[632 mm]
M
D - Vent collar - Optional
E - Vent cowl standard
Use Silicone Sealer
3/4" [19 mm]
Prewash Plan View Section
F - 3/4" NPT 180°F Water Inlet for wash tank
Between Table and
Table Turndown
Rack Rail Height
with Cold Water Thermostat
21" [533 mm]
Lip of Machine to
fill, final rinse, & tank heating. From gas
Tub
Flange 3/4" Max
Above Dishtable
Prevent Leakage
booster heater. Interconnecting hose
30 [763mm]
1/4" [6mm] - 5/16" [8mm]
provided by manufacturer.
834 [222mm]
14 [357mm]
G - 3/4" NPT 140°F Water inlet for
1
6 [154mm]
74 [185mm]
14 [355mm]
gas booster heater.
1134 [298mm]
141 [35mm]
Minimum
H - 3/4" NPT 180°F Water Outlet
1434 [375mm]
connection to line on dishmachine.
Connection hose provided by
manufacturer.
J - 3/4" NPT Gas Connection
21 [533mm]
K - 4" OD Vent pipe connection. Flue to
F
8 [203mm]
2034 [527mm]
be installed to meet local codes by
25 [635mm]
installing contractor.
L - Prewash water inlet 3/4" NPT
H
110°F-140°F
J
K
M - Cold water thermostat plumbing
Scrap
41 [1040mm]
G
connection 3/4" NPT - Optional
Trough
22 [559mm]
64 [1626mm]
Floor Sink Or Drain
4" (102 mm) wide x 16" (406 mm)
Base Unit
Prewash
With 3" (76 mm)
Note: All vertical dimensions are +/- 1/2" from
long cutout in Vent Cowl/Splash
86 [2184mm] Table to Table
Minimum Drain Line
Shield. Shipped with Cover Plate.
floor due to adjustable bullet feet.
94 [2388mm]
Left to Right
SECTION 1: SPECIFICATION INFORMATION
AJ-86 GAS - LEFT TO RIGHT
14
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: 09-29-2007
[15mm]
Rear of
Machine
1
2
6621 [1692mm]
1 [25mm]
3 [79mm]
84 [2134mm]
With Doors Open
Left Side
6 [152mm]
Drive
Unit
M
A
L
4 [102mm]
8 [203mm]
G
J
621 [165mm]
H
K
2621 [673mm] 6 [155mm]
36 [914mm]
3141 [797mm]
6221 [1590mm]
6041 [1530mm]
7521 [1919mm]
10 [254mm]
29 [737mm]
Drive
Unit
Front View
6 [152mm]
M
L
5334 [1365mm]
B
102 [2589mm] Overall
1041 [261mm]
C
A
47 [1194mm]
43 [1092mm]
2321 [599mm]
24 [610mm]
B
34 [864mm]
25 [637mm]
Right Side
821 [217mm]
6521 [1665mm]
12 [307mm]
8 [204mm]
25 [635mm]
21 [533mm]
C
M
L
21 [535mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
25 [635mm]
Dish Clearance
E
D
1634 [425mm]
1614 [415mm]
Prewash Plan View Section
with Cold Water Thermostat
7 [178mm]
Legend to Drawing
Recommended Table Fabrication
A - Machine water inlet 3/4" NPT, 180°F
Rack Rail
Table
Hi-temp,140°F Low-temp minimum
Note: Tub Will Accept
B - Electrical connection
a Table Flange
C - Drain connection 1-1/2" NPT
Up to 24 7/8"
Use
Silicone
Sealer
[632 mm]
D - Vent collar - Optional
Rack Rail Height
Between
Table
and
E - Vent cowl standard
Above Dishtable
Tub Lip of Machine to
F - 3/4" NPT 180°F Water Inlet for wash tank
3/4" [19 mm]
1/4" [6mm] - 5/16" [8mm]
Prevent Leakage
fill, final rinse, & tank heating. From gas
Table Turndown
21" [533 mm]
booster heater. Interconnecting hose
Flange 3/4" Max
30
[763mm]
provided by manufacturer.
14 [357mm]
G - 3/4" NPT 140°F Water inlet for
741 [185mm]
834 [222mm]
gas booster heater.
1
3
6 [152mm]
14 [35mm]
11
[298mm]
4
H - 3/4" NPT 180°F Water Outlet
connection to line on dishmachine.
Connection hose provided by
manufacturer.
J - 3/4" NPT Gas Connection
A
K - 4" OD Vent pipe connection. Flue to
be installed to meet local codes by
installing contractor.
1434 [375mm]
B
L - Prewash water inlet 3/4" NPT
3
110°F-140°F
K
H G
J
204 [527mm]
M - Cold water thermostat plumbing
connection 3/4" NPT - Optional
64 [1626mm] Base Unit
22 [557mm]
4" (102 mm) wide x 16" (406 mm)
Prewash
long cutout in Vent Cowl/Splash
86 [2182mm] Table to Table
Note: All vertical dimensions are +/- 1/2" from
Shield.
Shipped
with
Cover
Plate.
94 [2386mm]
floor due to adjustable bullet feet.
Right to Left
SECTION 1: SPECIFICATION INFORMATION
AJ-86 GAS - RIGHT TO LEFT
15
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: 09-29-2007
[15mm]
Rear of
Machine
1
2
A
6 [152mm]
Drive
Unit
O
N
Left Side
6521 [1666mm]
1 [25mm]
6621 [1692mm]
84 [2134mm]
With Doors Open
7521
6221
221 [61mm]
4 [102mm]
24 [609mm]
2321 [598mm]
4534 [1161mm]
29 [737mm]
Scrap
Trough
Drive
Unit
10" High
Table
Backsplash
N
Tub
G
1221 [316mm]
323
4 [833mm]
10 [255mm]
B
1041 [260mm]
1 [264mm]
102
Front View
6 [152mm]
C
A
F
1 [442mm]
172
E
D
7 [178mm]
64 [1626mm]
Base Unit
86 [2184mm] Table to Table
94 [2388mm]
102 [2591mm] Overall
22 [559mm]
Prewash
8 [203mm]
L
H
B
M
1 [162mm]
62
1 [295mm]
112
153
4 [400mm]
1 [417mm]
162
J
25 [635mm]
Dish Clearance
L
1 [1665mm]
652
821 [218mm]
34 [864mm]
Right Side
C
21 [533mm]
12 [307mm]
53
4 [148mm]
1 [110mm]
44
1 [218mm]
82
M
1 [159mm]
64
25 [635mm]
J
1 [345mm]
132
233
4 [604mm]
38 [966mm]
1 [285mm]
114
H
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
K
F
O
1634 [425mm]
N
Prewash Plan View Section
with Cold Water Thermostat
1641 [415mm]
43 [1092mm]
21" [533 mm]
3321 [851mm]
8 [206mm]
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
[632 mm]
Use Silicone Sealer
Between Table and
Lip of Machine to
3/4" [19 mm]
Prevent Leakage
Table Turndown
Flange 3/4" Max
Table
14 [356mm] Minimum
10 [254mm]
O
Scrap
Trough
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
Minimum
14 [355mm]
Rack Rail Height
Above Dishtable
1/4" [6mm] - 5/16" [8mm]
Rack Rail
Recommended Table Fabrication
21 [533mm]
25 [635mm]
[1590mm]
[1918mm]
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
Legend
A - Machine water inlet 3/4" NPT 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - 3/4" NPT Steam connection
G - 3/4" NPT Condensate return
H - Steam electrical connection
J - 1" NPT Steam connection
K - 3/4" Condensate connection
L - 3/4" NPT Incoming 110°F water
connection
M - 3/4" NPT 180°F water to dishmachine.
N - Prewash water inlet 3/4" NPT
110°F-140°F
O - Cold water thermostat plumbing
connection 3/4" NPT - Optional
Left to Right
SECTION 1: SPECIFICATION INFORMATION
AJ-86 STEAM - LEFT TO RIGHT
16
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: 09-29-2007
[15mm]
Rear of
Machine
1
2
6621 [1692mm]
1 [25mm]
3 [79mm]
84 [2134mm]
With Doors Open
[159mm]
[110mm]
Left Side
L
K
F
H
F
29 [737mm]
1721 [445mm]
L
4 [102mm]
8 [203mm]
Drive
Unit
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
1321 [345mm]
2334 [604mm]
Table
10 [254mm]
1221 [316mm]
O
N
G
1 [266mm]
102
5334 [1365mm]
B
Front View
6 [152mm]
1041 [261mm]
C
A
1041 [261mm]
2321 [599mm]
B
34 [864mm]
25 [635mm]
Right Side
C
21 [533mm]
821 [217mm]
6521 [1665mm]
12 [307mm]
8 [204mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
25 [635mm]
Dish Clearance
E
D
7 [178mm]
Prewash
22 [557mm]
25 [637mm]
21 [535mm]
O
N
1641 [415mm]
1634 [425mm]
Prewash Plan View Section
with Cold Water Thermostat
24 [610mm]
86 [2182mm] Table to Table
94 [2386mm]
102 [2589mm] Overall
B
21" [533 mm]
64 [1626mm] Base Unit
3/4" [19 mm]
Table Turndown
Flange 3/4" Max
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
[632 mm]
47 [1194mm]
43 [1092mm]
Use Silicone Sealer
Between Table and
Tub Lip of Machine to
Prevent Leakage
38 [966mm]
1114 [285mm]
H
43 [1092mm]
J
1121 [295mm]
1534 [400mm]
1621 [417mm]
J
[1530mm]
M
621 [162mm]
M
6041
6221 [1590mm]
7521 [1919mm]
441
534 [148mm]
821 [218mm]
641
Rack Rail Height
Above Dishtable
1/4" [6mm] - 5/16" [8mm]
Rack Rail
Recommended Table Fabrication
6 [152mm]
Drive
Unit
O
A
N
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
Legend
A - Machine water inlet 3/4" NPT 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - 3/4" NPT Steam connection
G - 3/4" NPT Condensate return
H - Steam electrical connection
J - 1" NPT Steam connection
K - 3/4" Condensate connection
L - 3/4" NPT Incoming 110°F water
connection
M - 3/4" NPT 180°F water to dishmachine.
N - Prewash water inlet 3/4" NPT
110°F-140°F
O - Cold water thermostat plumbing
connection 3/4" NPT - Optional
Right to Left
SECTION 1: SPECIFICATION INFORMATION
AJ-86 STEAM - RIGHT TO LEFT
Rack Rail
17
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: 09-29-2007
[15mm]
Rear of
Machine
1
2
A
6 [152mm]
Drive
Unit
G
F
Left Side
1 [1692mm]
662
1 [1666mm]
652
1 [25mm]
84 [2134mm]
With Doors Open
Table
Minimum
14 [355mm]
29 [737mm]
Scrap
Trough
Drive
Unit
10" High
Table
Backsplash
6041 [1529mm]
4 [102mm]
24 [609mm]
2321 [598mm]
5934 [1519mm]
36 [914mm]
Prewash
8 [203mm]
3/4" [19 mm]
Table Turndown
Flange 3/4" Max
21" [533 mm]
Front View
6 [152mm]
C
A
1 [260mm]
104
323
4 [833mm]
B
3321 [851mm]
34 [864mm]
25 [635mm]
Dish Clearance
E
D
7 [178mm]
8 [206mm]
B
G
Right Side
C
21 [533mm]
25 [635mm]
821 [218mm]
1 [1665mm]
652
12 [307mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
1634 [425mm]
F
Prewash Plan View Section
with Cold Water Thermostat
1641 [415mm]
64 [1626mm]
Base Unit
100 [2540mm] Table to Table
108 [2743mm]
116 [2946mm] Overall
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
[632 mm]
14 [356mm] Minimum
10 [254mm]
G
F
Use Silicone Sealer
Between Table and
Lip of Machine to
Prevent Leakage
Scrap
Trough
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
6221 [1590mm]
7521 [1918mm]
Note: All vertical dimensions are +/- 1/2" from
floor due to adjustable bullet feet.
Tub
21 [533mm]
25 [635mm]
Legend
A - Machine water inlet 3/4" NPT, 180°F
Hi-temp,140°F Low-temp minimum
Rack Rail Height
B - Electrical connection
Above Dishtable
C - Drain connection 1-1/2" NPT
1/4" [6mm] - 5/16" [8mm]
D - Vent collar - Optional
E - Vent cowl standard
F - Prewash water inlet 3/4" NPT
110°F-140°F
G - Cold water thermostat plumbing
connection 3/4" NPT - Optional
Left to Right
Recommended Table Fabrication
SECTION 1: SPECIFICATION INFORMATION
AJ-100 ELECTRIC - LEFT TO RIGHT
18
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: 09-29-2007
[15mm]
Rear of
Machine
1
2
6621 [1692mm]
1 [25mm]
3 [79mm]
84 [2134mm]
With Doors Open
Drive
Unit
G
Left Side
6 [152mm]
A
F
Note: All vertical dimensions are
+/- 1/2" from floor due to
adjustable bullet feet.
Legend
A - Machine water inlet 3/4" NPT,
180°F Hi-temp,
140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - Prewash water inlet 3/4" NPT
110°F-140°F
G - Cold water thermostat plumbing
connection 3/4" NPT - Optional
Right to Left
29 [737mm]
6041 [1530mm]
6221 [1590mm]
4 [102mm]
8 [203mm]
7521 [1919mm]
Rack Rail Height
Above Dishtable
1/4" [6mm] - 5/16" [8mm]
Rack Rail
Drive
Unit
10 [254mm]
Front View
6 [152mm]
B
1021
Prewash
[264mm]
G
F
21" [533 mm]
36 [914mm]
1 [1707mm]
674
1041 [261mm]
C
A
47 [1194mm]
43 [1092mm]
100 [2540mm] Table to Table
108 [2743mm]
118 [2997mm] Overall
64 [1626mm] Base Unit
Tub
Note: Tub Will Accept
a Table Flange
Table
Up to 24 7/8"
[632 mm]
Use Silicone Sealer
Between Table and 3/4" [19 mm]
Lip of Machine to
Table Turndown
Prevent Leakage
Flange 3/4" Max
Recommended Table Fabrication
1634 [425mm]
E
B
25 [635mm]
Dish Clearance
34 [864mm]
D
7 [178mm]
2321 [599mm]
8 [206mm]
4 [102mm]
24 [610mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
8 [204mm]
Right Side
C
21 [533mm]
25 [635mm]
25 [637mm]
21 [535mm]
Prewash Plan View Section
with Cold Water Thermostat
G
1641 [415mm]
F
821 [217mm]
6521 [1665mm]
12 [307mm]
SECTION 1: SPECIFICATION INFORMATION
AJ-100 ELECTRIC - RIGHT TO LEFT
Rack Rail
19
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: 09-29-2007
[15mm]
Rear of
Machine
1
2
A
1 [25mm]
6 [152mm]
Drive
Unit
M
L
Left Side
1 [1692mm]
662
1 [1666mm]
652
84 [2134mm]
With Doors Open
4 [102mm]
6221 [1590mm]
24 [609mm]
2321 [598mm]
5934 [1519mm]
29 [737mm]
Scrap
Trough
Drive
Unit
10" High
Table
Backsplash
C
A
Front View
6 [152mm] 101 [267mm]
2
14 [356mm] Minimum
10 [254mm]
M
L
4" (102 mm) wide x 16" (406 mm)
long cutout in Vent Cowl/Splash
Shield. Shipped with Cover Plate.
6041 [1529mm]
7521 [1918mm]
Note: All vertical dimensions are +/- 1/2" from
floor due to adjustable bullet feet.
21" [533 mm]
323
4 [833mm]
B
1634 [425mm]
M
1641 [415mm]
L
41 [1040mm]
6 [154mm]
141 [35mm]
14 [357mm]
G
621 [165mm]
H
J
K
J
B
K
821 [218mm]
34 [864mm]
1 [1665mm]
652
12 [307mm]
2034 [527mm]
1434 [375mm]
1134 [298mm]
834 [222mm]
Right Side
C
21 [533mm]
25 [635mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
G
741 [185mm]
30 [763mm]
25 [635mm]
Dish Clearance
3141 [795mm]
2621 [673mm]
36 [914mm]
6 [152mm]
E
D
7 [178mm]
3321 [851mm]
8 [206mm]
H
F
Prewash Plan View Section
with Cold Water Thermostat
64 [1626mm]
36 [914mm]
Base Unit
Prewash
100 [2540mm] Table to Table
108 [2743mm]
116 [2946mm] Overall
8 [203mm]
Note: Tub Will Accept
a Table Flange
Table
Up to 24 7/8"
[632 mm]
Use Silicone Sealer
Between Table and 3/4" [19 mm]
Table Turndown
Lip of Machine to
Prevent Leakage
Flange 3/4" Max
Recommended Table Fabrication
Legend
A - Machine water inlet 3/4" NPT, 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
Rack Rail Height
C - Drain connection 1-1/2" NPT
Tub
Above Dishtable
D - Vent collar - Optional
1/4" [6mm] - 5/16" [8mm]
E - Vent cowl standard
F - 3/4" NPT 180°F Water Inlet for wash tank fill, final
rinse, & tank heating. From gas booster heater.
14 [355mm]
Interconnecting hose provided by manufacturer.
Minimum
G - 3/4" NPT 140°F Water inlet for
gas booster heater.
H - 3/4" NPT 180°F Water Outlet connection to
line on dishmachine. Connection hose provided by
manufacturer.
21 [533mm]
J - 3/4" NPT Gas Connection
25 [635mm]
K - 4" OD Vent pipe connection. Flue to be installed
to meet local codes by installing contractor.
L - Prewash water inlet 3/4" NPT 110°F-140°F
M - Cold water thermostat plumbing
Scrap
connection 3/4" NPT - Optional
Trough
Left to Right
SECTION 1: SPECIFICATION INFORMATION
AJ-100 GAS - LEFT TO RIGHT
Recommended Table Fabrication
20
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: 09-29-2007
[15mm]
Rear of
Machine
1
2
[1692mm]
1 [25mm]
3 [79mm]
6621
84 [2134mm]
With Doors Open
Left Side
6 [152mm]
Drive
Unit
M
A
L
6041
G
J
K
6 [152mm]
621 [165mm]
H
8 [203mm]
4 [102mm]
36 [914mm]
3141 [797mm]
2621 [673mm]
[1530mm]
6221 [1590mm]
7521 [1919mm]
B
Front View
M
6 [152mm]
1 [1707mm]
674
1041 [261mm]
C
A
47 [1194mm]
43 [1092mm]
10 [254mm]
29 [737mm]
Drive
Unit
Shield. Shipped with Cover Plate.
L
B
34 [864mm]
25 [635mm]
Dish Clearance
E
D
7 [178mm]
2321 [599mm]
8 [206mm]
4 [102mm]
24 [610mm]
Right Side
C
25 [635mm]
21 [533mm]
821 [218mm]
1 [1665mm]
652
12 [307mm]
Note: Tub Will Accept
Legend to Drawing
1634 [425mm]
Rack Rail
a Table Flange
1
A - Machine water inlet 3/4" NPT, 180°F
16
4 [415mm]
Table
Up to 24 7/8"
Hi-temp,140°F Low-temp minimum
L
[632 mm]
B - Electrical connection
Use Silicone Sealer
C - Drain connection 1-1/2" NPT
M
Between Table and 3/4" [19 mm]
D - Vent collar - Optional
Rack Rail Height
Table Turndown
Tub Lip of Machine to
Prewash Plan View Section
21" [533 mm]
Above Dishtable
E - Vent cowl standard
Prevent Leakage
Flange 3/4" Max
with Cold Water Thermostat
1/4" [6mm] - 5/16" [8mm]
F - 3/4" NPT 180°F Water Inlet for wash tank
fill, final rinse, & tank heating. From gas
30 [763mm]
booster heater. Interconnecting hose
14 [357mm]
provided by manufacturer.
3
741 [185mm]
8
[222mm]
G - 3/4" NPT 140°F Water inlet for
4
6 [152mm]
8 [203mm]
141 [35mm]
1134 [298mm]
gas booster heater.
H - 3/4" NPT 180°F Water Outlet
connection to line on dishmachine.
Connection hose provided by
manufacturer.
J - 3/4" NPT Gas Connection
21 [535mm]
K - 4" OD Vent pipe connection. Flue to
25 [637mm]
be installed to meet local codes by
1434 [375mm]
installing contractor.
L - Prewash water inlet 3/4" NPT
K
H G
J
2034 [527mm]
110°F-140°F
8 [204mm]
M - Cold water thermostat plumbing
64 [1626mm] Base Unit
36 [914mm]
Floor Sink Or Drain
connection 3/4" NPT - Optional
Prewash
With 3" (76 mm)
100 [2540mm] Table to Table
Minimum Drain Line
Note: All vertical dimensions are +/- 1/2" from
108
[2743mm]
4" (102 mm) wide x 16" (406 mm)
floor due to adjustable bullet feet.
long cutout in Vent Cowl/Splash
118 [2997mm] Overall
Right to Left
SECTION 1: SPECIFICATION INFORMATION
AJ-100 GAS - RIGHT TO LEFT
Rack Rail
Table
Recommended Table Fabrication
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
[632 mm]
1634 [425mm]
21
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: 09-29-2007
[15mm]
Rear of
Machine
1
2
A
1 [25mm]
6 [152mm]
Drive
Unit
O
N
Left Side
1 [1692mm]
662
1 [1666mm]
652
29 [737mm]
Scrap
Trough
Drive
Unit
10" High
Table
Backsplash
6041 [1529mm]
4 [102mm]
7521 [1918mm]
6221 [1590mm]
24 [609mm]
2321 [598mm]
A
G
1221 [316mm]
323
4 [833mm]
10 [255mm]
B
1041 [260mm]
1 [264mm]
102
C
Front View
6 [152mm]
14 [356mm] Minimum
10 [254mm]
O
N
F
1 [442mm]
172
E
D
7 [178mm]
L
3321 [851mm]
8 [206mm]
H
J
M
1 [162mm]
62
1 [295mm]
112
153
4 [400mm]
1 [417mm]
162
43 [1092mm]
25 [635mm]
Dish Clearance
B
1 [1665mm]
652
12 [307mm]
821 [218mm]
34 [864mm]
Right Side
C
21 [533mm]
25 [635mm]
1641 [415mm]
Legend
N
Use
Silicone
Sealer
A - Machine water inlet 3/4" NPT 180°F
Between Table and
Hi-temp,140°F Low-temp minimum
O
Lip of Machine to
3/4" [19 mm]
Rack Rail Height
B - Electrical connection
Tub
Prevent Leakage
Table Turndown
Above Dishtable
C - Drain connection 1-1/2" NPT
21" [533 mm]
Prewash Plan View Section
Flange 3/4" Max
1/4" [6mm] - 5/16" [8mm]
D - Vent collar - Optional
with Cold Water Thermostat
14 [355mm]
E - Vent cowl standard
Minimum
F - 3/4" NPT Steam connection
G - 3/4" NPT Condensate return
M
38 [966mm]
H - Steam electrical connection
1 [159mm]
1 [285mm]
64
114
J - 1" NPT Steam connection
K
H
K - 3/4" Condensate connection
F
21 [533mm]
L - 3/4" NPT Incoming 110°F water
8 [203mm]
25 [635mm]
connection
1 [218mm]
82
M - 3/4" NPT 180°F water to dishmachine.
N - Prewash water inlet 3/4" NPT
110°F-140°F
J
Scrap
L
O - Cold water thermostat plumbing
53
1 [345mm]
4 [148mm]
132
1 [110mm]
Trough
connection 3/4" NPT - Optional
64 [1626mm]
36 [914mm]
44
3
4" (102 mm) wide x 16" (406 mm)
234 [604mm]
Base Unit
Prewash
long cutout in Vent Cowl/Splash
Floor Sink Or Drain
Note: All vertical dimensions are +/- 1/2"
100 [2540mm] Table to Table
Shield. Shipped with Cover Plate.
With 3" (76 mm)
from floor due to adjustable bullet feet.
108 [2743mm]
Minimum Drain Line
116 [2946mm] Overall
84 [2134mm]
5934 [1519mm]
With Doors Open
Left to Right
SECTION 1: SPECIFICATION INFORMATION
AJ-100 STEAM - LEFT TO RIGHT
22
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
Issued: 05-02-2006 Revised: 09-29-2007
[15mm]
Rear of
Machine
1
2
[1692mm]
1 [25mm]
3 [79mm]
6621
84 [2134mm]
With Doors Open
Left Side
6 [152mm]
Drive
Unit
O
A
N
Note: All vertical dimensions are +/- 1/2"
from floor due to adjustable bullet feet.
Legend
A - Machine water inlet 3/4" NPT 180°F
Hi-temp,140°F Low-temp minimum
B - Electrical connection
C - Drain connection 1-1/2" NPT
D - Vent collar - Optional
E - Vent cowl standard
F - 3/4" NPT Steam connection
G - 3/4" NPT Condensate return
H - Steam electrical connection
J - 1" NPT Steam connection
K - 3/4" Condensate connection
L - 3/4" NPT Incoming 110°F water
connection
M - 3/4" NPT 180°F water to dishmachine.
N - Prewash water inlet 3/4" NPT
110°F-140°F
O - Cold water thermostat plumbing
connection 3/4" NPT - Optional
Right to Left
[110mm]
J
H
F
4 [102mm]
8 [203mm]
L
29 [737mm]
1721 [445mm]
L
1321 [345mm]
2334 [604mm]
38 [966mm]
1141 [285mm]
H
43 [1092mm]
M
621 [162mm]
1121 [295mm]
1534 [400mm]
1621 [417mm]
M
J
6041 [1530mm]
6221 [1590mm]
7521 [1919mm]
441
534 [148mm]
821 [218mm]
641 [159mm]
Rack Rail Height
Above Dishtable
1/4" [6mm] - 5/16" [8mm]
Rack Rail
Drive
Unit
K
F
10 [254mm]
G
O
N
1021 [264mm]
1 [261mm]
104
1 [1707mm]
674
B
Front View
6 [152mm]
21" [533 mm]
100 [2540mm] Table to Table
108 [2743mm]
118 [2997mm] Overall
64 [1626mm] Base Unit
1041 [261mm]
C
A
47 [1194mm]
43 [1092mm]
1221 [316mm]
Tub
Table
Note: Tub Will Accept
a Table Flange
Up to 24 7/8"
[632 mm]
Use Silicone Sealer
Between Table and 3/4" [19 mm]
Lip of Machine to
Table Turndown
Prevent Leakage
Flange 3/4" Max
Recommended Table Fabrication
1634 [425mm]
D
25 [635mm]
Dish Clearance
E
B
7 [178mm]
2321 [599mm]
8 [206mm]
4 [102mm]
24 [610mm]
34 [864mm]
Prewash
36 [914mm]
8 [204mm]
25 [637mm]
21 [535mm]
Right Side
C
25 [635mm]
21 [533mm]
821 [217mm]
6521 [1665mm]
12 [307mm]
Floor Sink Or Drain
With 3" (76 mm)
Minimum Drain Line
Prewash Plan View Section
with Cold Water Thermostat
O
1641 [415mm]
N
SECTION 1: SPECIFICATION INFORMATION
AJ-100 STEAM - RIGHT TO LEFT
SECTION 1: SPECIFICATION INFORMATION
SIDE LOADER (LEFT TO RIGHT) DIMENSIONS
1/2”
MINIMUM
DISHTABLE
USE SILICONE
BETWEEN
TABLE AND LIP
OF SIDE
LOADER TO
PREVENT LEAKAGE.
WALL OF SIDE
LOADER
4 1/2”
MINIMUM
25”
DISHWASHER
5”
1/2”
SECTION “A-A”
12 1/2”
CONVEYOR
DISHMACHINE
20 3/4”
OPENING
SPLASH SHIELD
A
1”
*8”
A
1 1/2” TABLE
ROLL
VENT CONNECTION
OPENING
**23”
CONVEYOR
DISHWASHER
LENGTH
CENTER-LINE
DISHMACHINE
1 1/2” DRAIN. CONNECTED
TODISHMACHINE DRAIN
LINE
14 1/2”
29”
* - 15” for 30” Model
** - 30” for 30” Model
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
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SECTION 1: SPECIFICATION INFORMATION
SIDE LOADER (RIGHT TO LEFT) DIMENSIONS
DISHTABLE
1/2”
MINIMUM
USE SILICONE
BETWEEN TABLE
AND LIP OF SIDE
LOADER TO PREVENT LEAKAGE
WALL OF SIDE
LOADER
1/2”
25”
DISHWASHER
5”
SECTION “A-A”
4 1/2”
MINIMUM
12 1/2”
CENTER LINE
DISHMACHINE
VENT CONNECTION
OPENING
1 1/2” TABLE
ROLL
SPLASH
SHIELD
**23”
20 3/4”
OPENING
A
CONVEYOR
DISHMACHINE
LENGTH
CONVEYOR
DISHMACHINE
A
*8”
1”
14 1/2”
1 1/2” DRAIN. CONNECTED TO
DISHMACHINE DRAIN LINE
29”
* - 15” for 30” Model
** - 30” for 30” Model
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
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SECTION 1: SPECIFICATION INFORMATION
SIDE LOADER INSTALLATION DIMENSIONS
23” SIDE LOADER DIMENSIONS
MODEL
DIMENSIONS
AJ-64
AJ-86
AJ-100
95”
117”
131”
(Left to Right installation shown for reference.)
30” SIDE LOADER DIMENSIONS
MODEL
DIMENSIONS
AJ-64
AJ-86
AJ-100
102”
124”
138”
NOTE: ALL DIMENSIONS ARE TYPICAL.
10”
4”
34”
23” or 30”
Depending on the width of the
sideoloader.
Refer to chart above.
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
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SECTION 1: SPECIFICATION INFORMATION
D226 STEAM BOOSTER DIMENSIONS
43”
43
11”
11
14”
14
44”
24”
24
NOTE: All dimensions are in inches and are
for reference only.
11”
11
16”
16
16”
16
16”
16
13”
13
66”
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
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SECTION 1: SPECIFICATION INFORMATION
D226 STEAM BOOSTER PLUMBING LINE DRAWINGS
Steam Booster Piping - Double Tank Machine
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
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SECTION 1: SPECIFICATION INFORMATION
TYPICAL ELECTRIC AND GAS BOOSTER DIMENSIONS
Electric Booster Dimensions (Typical)
18” mm)
18" (457
6"
(1526”mm)
301/ 2"30-1/2”
(775 mm)
24” mm)
24" (610
OUTLET
3/4"
NPT
Coupling for
Temperature/Pressure
Relief Valve
18”
7 7/8"
7-7/8”
(200 mm)
21/4
3311//44"
(83 mm)
12”
INLET
2”
Electical connection
from side or below
34
6” mm)
6" (152
/ " NPT Nipple
SIDE VIEW
REAR VIEW
36" (914 mm)
36” PMG-200
20-3/4”
Alternate TPRV
Location
Electrical
25-1/8”
Gas Water Water
Inlet Outlet Inlet
Electrical
Water Outlet
Water Inlet
Gas Inlet
31-1/4”
6”
LEFT SIDE VIEW
Gas Booster Dimensions
(Typical)
36" (914 mm) PMG-200
Alternate
Flue
Location
Water Water Gas
Inlet Outlet Inlet
RIGHT SIDE VIEW
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
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4" (102 mm)
Vent Adapter
Water Outlet
Water Inlet
Gas Inlet
TPRV
SECTION 2:
INSTALLATION/OPERATION
INSTRUCTIONS
29
SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
NOTE: THE INSTRUCTIONS PROVIDED HEREIN, UNLESS OTHERWISE SPECIFIED ARE FOR THE DISHMACHINES ONLY. THERE ARE SEPARATE DIRECTIONS FOR THE GAS BOOSTER.
VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indicator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away
the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undamaged condition. However, rough handling by carriers or others may result in damage to the unit while in transit. If such a situation occurs, do not return the unit to Jackson; instead, contact the carrier and ask them to send a representative to the site to
inspect the damage to the unit and to complete an inspection report. You must contact the carrier within 48 hours of receiving
the machine. Also, contact the dealer through which you purchased the unit.
UNPACKING THE DISHMACHINE: The machine should be unboxed and removed from shipping pallet prior to being installed.
Open the front door and remove all of the packing materials. Once unpacked, ensure that there are no missing parts from the
machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson immediately.
LEVEL THE DISHMACHINE: The dishmachine is designed to operate while being level. This is
important to prevent any damage to the machine during operation and to ensure the best results
when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair
of channel locks or by hand if the unit can be raised safely. Ensure that the unit is level from side
to side and from front to back before making any connections. You will be able to adjust the overall height of the unit by turning the bullet feet from between 75-1/2” to 76-1/2”.
Frame with Adjustable Foot
PLUMBING THE DISHMACHINE: All plumbing connections must comply with all applicable local, state, and national plumbing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to
any component of the dishmachine. It is necessary to remove all foreign debris from the water line that may potentially get
trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line, and
any expenses resulting from this fouling, are not the responsibility of the manufacturer.
Water hardness should be a maximum of 6 grains per gallon. Harder water should be treated prior to using the machine. Iron
in the water supply can cause staining. A filter designed to remove iron from the supply water is highly recommended for supplies in excess of 0.1 ppm (parts per million).
CONNECTING THE DRAIN LINE: The drain for the models covered in this
Adjusting screw
manual are gravity discharge drains. All piping from the machine to the drain
must be a minimum 1 1/2” NPT and should not be reduced. There must also be Locking nut
an air gap between the machine drain line and the floor sink or drain. If a grease
trap is required by code, it should have a flow capacity of 30 gallons per minute.
WATER SUPPLY CONNECTION: Ensure that you have read the section entitled “PLUMBING THE DISHMACHINE” above before proceeding. The supply
water temperature must meet the minimum requirements listed on the machine
data plate. Install the water supply line (3/4” pipe size minimum) to the dishmachine line strainer. It is recommended that a water shut-off valve be installed in
the water line between the main supply and the machine to allow access for service. The water supply line is to be capable of 25 PSI “flow” pressure at the recommended temperature indicated on the data plate.
Incoming Plumbing Connection
If the water level is too low or too high, check the incoming water pressure. It should be 20 ± 5 PSI. Too high of pressure results
in too much water; too low of pressure results in too little water. To adust the regulator, loosen the nut at the top, this will allow
you to screw or unscrew the adjustment. With a screwdriver, turn the adjuster clockwise to increase pressure or counter clockwise to decrease it.
Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a “no flow” condition (all valves and
services are closed). Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle.
It is also recommended that a shock absorber (not supplied) be installed in the incoming water line. This prevents line hammer
(hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equipment.
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS (CONTINUED)
STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source
of heat for wash tank water. The machines come with lines by which outside source steam needs to be connected. Connect all
incoming steam lines in accordance with the steam booster manufacturer’s instructions. Ensure that all applicable codes and
regulations are adhered to. See machine data plate for information concerning steam flow pressure.
GAS CONNECTIONS: Some machines covered in this manual are designed to use gas as an outside source of heat for wash
tank water. The machines come with connections by which an outside source needs to be connected. Connect all incoming gas
lines in accordance with the gas booster manufacturer’s instructions. Ensure that all applicable codes and regulations are
adhered to.
PLUMBING CHECK: Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been
installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation.
ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the
National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.
Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the
circuit.
The dishmachine data plate is located on the right side and to
the front of the machine. Refer to the data plate for machine
operating requirements, machine voltage, total amperage load
and serial number.
Decal showing
“L1”, “L2”, & “L3”
(3 phase models
only).
To install the incoming power lines, open the control box. Install
conduit into the pre-punched holes in the back of the control box.
Route power wires and connect to power block and grounding
lug. Install the service wires (L1, L2, and L3 (3 phase only)) to
the appropriate terminals as they are marked on the terminal
block. Install the grounding wire into the lug provided. Tighten
the connections. It is recommended that “DE-OX” or another
similar anti-oxidation agent be used on all power connections.
VOLTAGE CHECK: Ensure that the power switch is in the OFF
position and apply power to the dishmachine. Check the incoming power at the terminal block and ensure it corresponds to the
voltage listed on the data plate. If not, contact a qualified service
agency to examine the problem. Do not run the dishmachine if
the voltage is too high or too low. Shut off the service breaker
and mark it as being for the dishmachine. Advise all proper personnel of any problems and of the location of the service breaker. Replace the control box cover and tighten down the screws.
Terminal Block
Incoming Power Connection
VENTILATION OF DISHMACHINE: The dishmachine should be located with provisions for venting into an adequate exhaust
hood or ventilation system. This is essential to permit efficient removal of the condensation exhaust. Ensure that the exhaust
system is acceptable in accordance with all applicable codes and standards.
NOTE: Any damage that is caused by steam or moisture due to improper ventilation is NOT covered under the warranty.
This units covered in this manual have the following exhaust requirements:
Load End:
Unload End:
200 CFM
400 CFM
The exhaust system must be sized to handle this volume for the dishmachine to operate as it was designed to.
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS (CONTINUED)
ELECTRIC HEAT: The thermostats for the machines covered in this manual are factory set. They should not be adjusted except
by an authorized service agent.
CHEMICAL FEEDER EQUIPMENT: Detergent may be introduced
into the unit through the removal of the bulkhead plug in the rear of the
tub and replacing it with the third party detergent injection fitting.
Remove the bulkhead plug in the side of the tub to install the detergent concentration probe.
For more information concerning detergent concerns, please refer to
the page entitled “Detergent Control”.
Detergent Connection Point
(Machine rear view)
Brass Plug
The 1/8” brass plugs on the incoming plumbing rinse injector may be removed to install
rinse aid injection fittings.
Brass Plugs
All wires for the chemical injectors should be routed through
one of the extra openings in the back of the control box.
Terminals in the control box marked “CVS” provide a constant voltage signal whenever the
drive motor is operating.
Terminals in the control box marked “DET” provide a voltage signal whenever the wash motor
is operating.
Connection Points
AJ-64 Conveyor Series Technical Manual 7610-003-30-93
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