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NOTICE PLEASE READ INSTALLATION INSTRUCTION BEFORE INSTALLING THIS PRODUCT TOPROFESSIONALINSTALLERS: Pleaseleavethisinstructionbookletwiththefan oncompletionoftheinstallation. InstallationInstructions MAYFAIR Wall/Ceiling Fan ManufacturedintheUKby Polypipe Sandall Stones Road, Kirk Sandall Industrial Estate, Kirk Sandall, Doncaster DN3 1QR Tel: +44 (0) 8443 715523 Fax: +44 (0) 8443 715524 www.polypipe.com/ventilation ISSUE 1 08/11 LAB305R www.polypipe.com Polypipe Description Further Information The Mayfair is a cartridge type centrifugal extractor fan. It is fitted with a maintenance free rubber mounted motor. The cartridge system permits the fan to be removed from the wall or ceiling without disturbing the ductile wiring or wall fittings. The facility greatly simplifies maintenance and cleaning procedures. On new build and renovation projects the Mayfair 2000 fan permits all the installation work to be carried out in advance of the fan being fitted, thereby reducing the possibility of theft or damage. The Mayfair 2000 range is available with a wider range of features than any other extractor fan. It is a high quality product and will give many years of reliable service. APPLICATION WARNING Isolate power supply before removing front cover or cleaning fan unit. TIMER ADJUSTMENT All models with timers To adjust the timer, the front cover must be removed. To do this, remove the retaining screw on the bottom edge and lift off cover. It is not necessary to remove the fan from its mounting. The timer adjuster is clearly marked. With a small screwdriver turn anti-clockwise for less overrun time. The timer range is approximately 30 seconds to 25 minutes. BATHROOMS, TOILETS, UTILITY ROOMS, LOBBIES AND HALLWAYS The Mayfair 2000 complies with all current Building Regulations. Extract Volume High Speed Extract Volume Low Speed Model 70 70m3/h (20 l/s) - 43m3/h Model 100 97m /h (27 l/s) - 50m3/h Model 140 140m /h (39 l/s) 3 3 Product Codes Options Model 70 Model 100 Model 140 Single Speed MSS 070B MSS 100B MSS 140B Single Speed/Pull-Cord MPC 070B MPC 100B MPC 140B Single Speed/Time Delay MTD 070B MTD 100B MTD 140B Twin Speed MTS 070B MTS 100B – Twin Speed/Time Delay MTT 070B MTT 100B – Single Speed/Condensation MCC 070B MCC 100B MCC 140B MCT 070B MCT 100B – Control/Time Delay Twin Speed/Time Delay/Condensation Control for Remote Switching with Additional Pull-Cord Boost Single Speed/ CONDENSATION CONTROL ADJUSTMENT All models with condensation controls To adjust the condensation control, the front cover must be removed. To do this remove the retaining screw on the bottom edge and lift the cover off. It is not necessary to remove the fan from its mounting. The condensation control adjuster is clearly marked. With a small screwdriver turn anti-clockwise for less sensitivity and clockwise to increase sensitivity. The condensation control range is from 50% RH to 90% RH. The control is set approximately half way at the factory. The condensation control may be tested by breathing through the sensor grille on the front cover. MIR 070B MIR 100B MIR 140B Building-in Frame MAY 905B MAY 905B MAY 905B Surface Mounting Box MAY 504A MAY 504A FLA 106A Note. There is a short delay between breathing through the grille and the fan starting. Do not use steam from a kettle to test the unit. CLEANING/MAINTENANCE From time to time the fan unit will need cleaning. To do this, first isolate power supply. Remove front cover as described above. Remove the fan from its mounting by undoing the four corner screws. Dust the fan from its mounting by undoing the four corner screws. Dust the fan unit with a dry brush. Do not immerse in water. The front cover can be washed in warm soapy water. The filter fitted in filtered fans can be washed by hand in warm soapy water. Hang filter up to dry. Do not wring. The inlet/retaining grille can be washed as the front cover. GUARANTEE This product is guaranteed against faulty manufacture for a period of two years. Infra Red Control IMPORTANT: EITHER A BUILDING-IN FRAME, SURFACE MOUNTING BOX OR FLAT DUCT WALL OR CEILING BOX ARE REQUIRED FOR FIXING THE ABOVE. WARNING:Failuretocomplywithinstallationinstructionsand cautionarynotesmayinvalidatewarranty. A guide guide to to Ventilation A Ventilation Models MTD 070B 100B MTS 070B 100B MTT 070B 100B MCC 070B 100B MCT 070B 100B S/L = SWITCH LIVE ISOLATOR SWITCH N N P/L 140B FRAME TERMINALS OPERATING SWITCH S/L 140B L N = NEUTRAL WHERE TO SITE YOUR FAN Building Regulation Requirements Incorrect siting of an extractor fan can severely impair its efficiency. It is therefore important that the fan is correctly sited using the following principles: Room Extract Rate Bathroom/shower room with or without toilet 54m3h (15 l/s) Toilet 21.6m3h (6 l/s) Non domestic sanitary accommodation (and/or washing facilities) 21.6m3h (6 l/s) per w/c or 3 air changes per hour. • P/L = PERMANENT LIVE • Do not position a fan where temperatures are likely to exceed 40ºC. • When installing in a room with an open fire or stove without a balanced flue, ensure that there is sufficient replacement air to prevent the fan drawing air back down the flue. • A 230 Volt fan installed in a bathroom must not be within reach of a person using the bath or shower. • Always use an in-Duct or Low Voltage Fan (SELV) to ventilate a shower cubicle NOTE: THE OPERATING SWITCH MUST BE SINGLE POLE Models MSS 140B When used with speed controller (ANC 814A) To ensure maximum air flow through the whole room, mount in the wall or ceiling furthest from the air inlet point and at high level. FAN TERMINALS SPEED CONTROL TERMINALS WARNING: N = NEUTRAL 1 FAN LIVE OUT Positioning the fan unit must be so as to avoid the back flow of gases from open flue or other open fire appliances. S/L = SWITCH LIVE 2 LIVE IN Rooms without opening windows require fans to be fitted with 15 minute overrun timers. 3 FAN NEUTRAL OUT 4 NEUTRAL IN Also to prevent combustion gases entering the air inlet, the air inlet must not be positioned above or within 11/2 metres of a combustion flue vent. CAUTION Fans incorporating electronic control systems may be damaged if used in conjunction with fluorescent lamps. If in doubt we recommend you contact our customer services department on 08443 715 523. NOT FOR USE IN SHOWER CUBICLES OR ABOVE BATHS FITTED WITH A SHOWER. MAX ROOM TEMPERATURES 40ºC Product Function Guide Single Speed MSS 070B, MSS 100B, MSS 140B. Single speed fans requiring external switching. Single Speed with pull/cord switch MPC 070B, MPC 100B, MPC 140B. Single speed fans with integral pull-cord switch. Single Speed with time delay MTD 070B, MTD 100B, MTD 140B. Single speed fan with integral adjustable timer. Normally operated via light switch. Wiring Installation WARNING:ISOLATEELECTRICITYSUPPLYBEFORECOMMENCINGWORK WIRINGREQUIREMENTSFORDOMESTICELECTRICFANS It is recommended that fans be connected into the lighting circuit (see caution note on page 10) with double pole (3mm) isolation, provided before the room light switch and suitably fused, in accordance with I.E.E. Regulations. Wall and ceiling mounted fans for fixed wiring should be connected to the power supply via a cable with solid conductors of 1 to 1.5mm2 only. IF IN DOUBT CONSULT A QUALIFIED ELECTRICIAN IMPORTANT Twin Speed Twin Speed with time delay MTS 070B, MTS 100B Twin speed fans designed to run on slow speed when room is unoccupied and on high speed when room is occupied. Normally operated via light switch. MTT 070B, MTT 100B Twin speed fans designed to run on slow speed when room is unoccupied and on high speed when room is occupied. This product has an adjustable overrun timer that allows the fan to run on high speed for a set time after the room has been vacated. Normally operated via light switch. Surface mounting box (FLA 106A) and flat duct systems are manufactured from sheet metal and therefore require earthing. NOTE The Mayfair 2000 extractor fan and its mounting systems (with the exception of the above) are double insulated and do not require earthing. The mounting system is provided with an earth termination for convenience only. Models MSS 070B, 100B 140B OPERATING SWITCH Single Speed with condensation control and time delay MCC 070B, MCC 100B, MCC 140B. Adjustable condensation control turns fan on automatically when humidity reaches a preset level and off when humidity drops below that level. When not operating on humidity the fan functions at the single speed with time delay. Manual operation is normally via the light switch. Twin Speed with time delay/ condensation control for remote switching with additional pull-cord boost MCT 070B, MCT 100B Adjustable condensation control switches onto slow speed when humidity reaches a preset level and off when humidity drops below that level. The fan can be switched onto high speed (boost) using a remote switch (normally via a light switch). When the high speed is turned off an adjustable timer keeps the fan running on high speed for a preset time. Alternatively the fan can be switched on to high speed using the integral pullcord switch. The pullcord switch works independently from the remote switch. When either the remote switch or pullcord switch is operated a red indicator is illuminated. FRAME TERMINALS ISOLATOR SWITCH S/L S/L S/L = SWITCH LIVE N N N = NEUTRAL Models MPC 070B, 100B 140B MIR 070B, 100B, 140B FRAME TERMINALS ISOLATOR SWITCH L L N N L = LIVE N = NEUTRAL Product Function Guide Single Speed infra red control (P.I.R.) SURFACE MOUNTED There are two types of surface mounting boxes. Fan models 070 and 100 require type MAY 504A and models 140 require type FLA 106A. For installation on either wall or ceiling, follow the same procedures as frame mounted fans with the exception that the discharge duct needs to be flush with the surface of the inside wall or ceiling, to meet up with the discharge outlet of the surface mounting box. MIR 070B, MIR 100B, MIR 140B. These fans are operated by a passive infra-red sensor detecting movement. The range of the sensor is about 5 metres with an operational arc of 15 degrees from the centre of the sensor. The control unit features an adjustable timer. This allows the fan to run for a preset time after the last movement within the range of the sensor has been detected. Important: Passive infra red operated fans must not be installed above a heater or radiator. Please refer to pages 9/10 for relevant wiring diagrams. When fitting the 070 and 100 models into surface mounting box (MAY 504A) it is necessary to remove the fan motor cover. To do this, remove the motor cover retaining screw. Ease front cover clear of the two clips. The motor cover may be discarded. It is not necessary to remove the motor cover from the 140 models to fit them into their surface mounting box (FLA 106A). To fit the fan into the surface mounting box, first remove it’s front cover. This is retained by a screw on the bottom edge. Enter the electrical contact pins and discharge spigot into their sockets and push gently into position. Retain the fan with four 6mm screws supplied. Refit front cover. ELECTRICAL SUPPLY 230V AC~50HZ MODEL 070 100 140 SLOW SPEED 20W 20W – HIGH SPEED 35W 50W 60W Installation using building-in frame May 905B WALL MOUNTED CEILING MOUNTED In the chosen position (as high on the wall as possible) cut a hole through the wall to take a 100mm duct for the fan discharge. This should slope downwards towards the outside to allow for condensation drainage. Select a suitable position on ceiling for fan. Ensure that the chosen position is between and square to the roof joists. Using the building-in frame as a template, mark and cut out the square hole to fit the frame into. Cut and fit two noggins to fit between the joists. Position them alongside the frame aperture so they will support the frame when it is in position. Fit the frame into position ensuring the front edge is flush with the ceiling surface. Secure firmly by screwing through the holes in the side of the frame into the joists or noggins. When this is done, position the building-in frame with the discharge outlet at the top right over the duct hole. Mark around the frame and cut an aperture to take the frame and fan. It is important that the front edge of the frame is flush with the surface of the wall. If fitting in a solid wall the aperture should be at least 115mm deep. If installing in a cavity wall with loose thermal insulation you will need to make a cavity liner. When all the cutting is done, grout the frame into position making sure that the front edge of the frame is flush with the wall. When the frame is in position, fit the discharge duct into position from the outside and trim to length. Before grouting into position, seal the duct to the building-in frame spigot. When duct is in position fit discharge grille (ANC 413D). While fitting the building-in frame, provision must be made for the power supply cable. Relevant wiring diagrams are on pages 9/10. To fit the fan, first remove the front cover, this is retained by a screw on the bottom edge. Enter the electrical contact pins and discharge into their sockets and push gently into position. Retain fan with the four 6mm screws supplied. Refit front cover. The discharge from the fan may be ducted through a roof cowl or through the eaves. If ducting through a cowl, provision must be made for condensation drainage. A condensation trap can be made from flexible ducting as illustrated or you may use a purpose made product (ANC 582A). If discharge is to exit through the eaves, the duct must slope downwards towards the outside to allow for condensation drainage. To ensure maximum efficiency from the fan, flexible ducting and bends must be kept to a minimum. Please refer to pages 9/10 for relevant wiring diagrams. To fit the fan first remove the front cover. This is retained by a screw on the bottom edge. Enter the electrical contact pins and discharge into their sockets and push gently into position. Retain fan with the four 6mm screws supplied and refit the front cover.