Download York PREDATOR DR090 Specifications
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265485-XTG-B-1208 TECHNICAL GUIDE 50Hz ® ® MagnaDRY™ SINGLE PACKAGE AIR CONDITIONERS AND SINGLE PACKAGE GAS/ELECTRIC UNITS DESCRIPTION YORK® Predator® MagnaDRY™ units are convertible single packages with a common footprint cabinet and common roof curb for all 7-1/2 ton models. All units have two compressors with independent refrigeration circuits. The units were designed for light commercial applications and can be easily installed on a roof curb, slab, roof jack, or frame. All Predator® MagnaDRY™ units are self-contained and assembled on rigid full perimeter base rails allowing for 3-way forklift access and overhead rigging. Every unit is completely charged, wired, piped, and tested at the factory to provide a quick and easy field installation. All units are convertible between side and down airflow. A single economizer design is used on side and down discharge applications, as well as all tonnage sizes. DR090 7-1/2 NOMINAL TONS The Predator® MagnaDRY™ provides energy-savings, efficient removal of moisture through a balanced coil design. Because the unit doesn’t increase sensible cooling, it allows temperatures to be maintained within the confort zone. Unlike competitive systems, you’re not subjected to over cooling. You save through more efficient matching of dehumidification and cooling needs. This makes the MagnaDRY™ perfect for applications that need to remove large amounts of moisture or maintain low humidity levels. ISO 9001 Certified Quality Management System FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE 265485-XTG-B-1208 TABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 FACTORY INSTALLED OPTIONS . . . . . . . . . . . . . . 5 FIELD INSTALLED ACCESSORIES . . . . . . . . . . . . 6 NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . 10 LIST OF FIGURES Fig. # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 2 Pg. # PREDATOR® COMPONENT LOCATION . . . . . . . . . . . 3 REHEAT CONTROL BOARD . . . . . . . . . . . . . . . . . . . . 8 DR090 REHEAT CONTROLS . . . . . . . . . . . . . . . . . . . . 9 DR090 MOISTURE REMOVAL (ALTERNATE MODE) IMPERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 DR090 MOISTURE REMOVAL (NORMAL MODE) IMPERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 DR090 MOISTURE REMOVAL (ALTERNATE MODE) METRIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 DR090 MOISTURE REMOVAL (NORMAL MODE) METRIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 UNIT 4 POINT LOAD . . . . . . . . . . . . . . . . . . . . . . . . . . 25 UNIT CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . . 25 UNIT 6 POINT LOAD . . . . . . . . . . . . . . . . . . . . . . . . . . 26 UNIT DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 PREDATOR® ROOF CURB DIMENSIONS . . . . . . . . 27 SUNLINE™ TO PREDATOR® TRANSITION ROOF CURB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 BOTTOM DUCT OPENINGS (FROM ABOVE) . . . . . . 28 REAR DUCT DIMENSIONS . . . . . . . . . . . . . . . . . . . . . 29 DOWNFLOW ECONOMIZER HOOD DETAIL . . . . . . . 29 FACTORY INSTALLED DOWNFLOW ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 FIELD INSTALLED DOWNFLOW ECONOMIZER W/ POWER EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 FIELD INSTALLED HORIZONTAL ECONOMIZER W/ POWER EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 SLAB ECONOMIZER DOWNFLOW W/POWER EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 SLAB ECONOMIZER END RETURN W/POWER EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 TYPICAL LOW VOLTAGE FIELD WIRING . . . . . . . . . 33 FIELD WIRING DISCONNECT - COOLING UNIT WITH OR WITHOUT ELECTRIC HEAT . . . . . . . . . . . . . . . . . 34 FIELD WIRING DISCONNECT - COOLING UNIT WITH GAS HEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 TYPICAL DR090 COOLING UNIT WITH GAS HEAT WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 TYPICAL DR090 COOLING UNIT WITH/WITHOUT ELECTRIC HEAT WIRING DIAGRAM . . . . . . . . . . . . . 36 TYPICAL DR090 REHEAT WIRING DIAGRAM . . . . . 37 LIST OF TABLES Tbl. # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Pg. # PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 CAPACITY RATINGS IMPERIAL . . . . . . . . . . . . . . . . 12 CAPACITY RATINGS METRIC . . . . . . . . . . . . . . . . . . 12 DR090 COOLING CAPACITY - IMPERIAL . . . . . . . . . 13 DR090 COOLING CAPACITY - METRIC . . . . . . . . . . 14 DR090 COOLING CAPACITY (ALTERNATE REHEAT MODE) - IMPERIAL . . . . . . . . . . . . . . . . . . . 15 DR090 COOLING CAPACITY (ALTERNATE REHEAT MODE) - METRIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 ELECTRICAL DATA 7-1/2 TON . . . . . . . . . . . . . . . . . 19 BLOWER PERFORMANCE 7-1/2 TON STANDARD MOTOR - SIDE DUCT (IMPERIAL) . . . . . . . . . . . . . . . 20 BLOWER PERFORMANCE 7-1/2 TON STANDARD MOTOR - SIDE DUCT (METRIC) . . . . . . . . . . . . . . . . 20 BLOWER PERFORMANCE 7-1/2 TON OPTIONAL MOTOR - SIDE DUCT (IMPERIAL) . . . . . . . . . . . . . . 20 BLOWER PERFORMANCE 7-1/2 TON OPTIONAL MOTOR - SIDE DUCT (METRIC) . . . . . . . . . . . . . . . . 21 BLOWER PERFORMANCE 7-1/2 TON STANDARD MOTOR - DOWNSHOT (IMPERIAL) . . . . . . . . . . . . . . 21 BLOWER PERFORMANCE 7-1/2 TON STANDARD MOTOR - DOWNSHOT (METRIC) . . . . . . . . . . . . . . . 21 BLOWER PERFORMANCE 7-1/2 TON OPTIONAL MOTOR - DOWNSHOT (IMPERIAL) . . . . . . . . . . . . . . 22 BLOWER PERFORMANCE 7-1/2 TON OPTIONAL MOTOR - DOWNSHOT (METRIC) . . . . . . . . . . . . . . . 22 ADDITIONAL STATIC RESISTANCE (IMPERIAL) . . . 23 18 ADDITIONAL STATIC RESISTANCE (METRIC) . . . . 24 19 ELECTRIC HEAT MINIMUM SUPPLY AIR - IMPERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 ELECTRIC HEAT MINIMUM SUPPLY AIR - METRIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 INDOOR BLOWER SPECIFICATIONS . . . . . . . . . . . . 22 4 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . . . . . 23 6 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . . . . . 24 UNIT WEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 UNIT HEIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 UNIT CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . 27 ECONOMIZER USAGE . . . . . . . . . . . . . . . . . . . . . . . . 25 25 25 25 26 26 26 27 30 Johnson Controls Unitary Products 265485-XTG-B-1208 Simplicity™ control board Filter access Disconnect location w/screw connector for T-stat (2” throw-away) (optional disconnect switch) wiring and network connections Filter drier (solid core) Terminal block for hi-voltage connection Condenser section Second model nameplate inside hinged access panel Slide-out motor and blower assembly for easy adjustment and service Dual stage cooling for maximum comfort Belt-drive blower motor Power ventor motor Compressor #2 access (highefficiency compressor w/crankcase heater) 20-gauge aluminized steel tubular heat exchanger for long life (stainless steel option) Base rails w/forklift slots (three sides) and lifting holes Two-stage gas heating to maintain warm, comfortable temperature Roof curbs in eight- and fourteen-inch heights. Roof curbs for transitioning from York Sunline™ footprint to the DR Series footprints are also available (field-installed accessory) Slide-out drain pan with steel 3/4” NPT, female connection Toolless door latch Side entry power and control wiring knockouts Intelligent control board for safe and efficient operation Compressor #1 access (high-efficiency compressor w/crankcase heater) FIGURE 1 - PREDATOR® COMPONENT LOCATION FEATURES • • Both the unit control board and ignition control board utilize flash codes to aid in diagnosis of unit malfunctions. Unique alarm codes quickly identify the source of the unit alarm. Standard Efficiency– All standard efficiency units have a minimum EER of 10.5 (3.08 CoP). Gas/electric units have electronic spark ignition and power vented combustion with steady state efficiencies of 80%. All units use the same standard filter size. This standardization removes any confusion on which filter sizes are needed for replacement. Service Friendly – The Predator® incorporates a number of enhancements which improve serviceability. The non-corrosive drain pan slides out of the unit to permit easy cleaning. The drain pan is accessed by removing the drain pan cover plate on the rear of the unit. Once the plate is removed, the drain pan slides out through the rear of the unit. The motor and blower slide out of the unit as a common assembly. This facilitates greater access to all the indoor airflow components, thus simplifying maintenance and adjustment. Service time is reduced through the use of hinged, toolless panels. Such panels provide access to frequently inspected components and areas, including the control box, compressors, filters, indoor motor & blower, and the heating section. The panels are screwed in place at the factory to prevent access by children or other unauthorized persons. It is recommended that the panels be secured with screws once service is complete. Service windows have been placed in both condenser section walls. Rotation of the cover allows easy access to the condenser coils for cleaning or inspection. Johnson Controls Unitary Products All Predator® units have a second model nameplate located inside the control access door. This is to prevent deterioration of the nameplate through weathering. • Environmentally Aware – For improved Indoor Air Quality, foil faced insulation is used exclusively throughout the units. • Balanced Heating – The Predator® offers “Ultimate Heating Comfort” with a balance between 1st and 2nd stage gas heating. The 1st stage of a gas heat Predator® unit provides 60% of the heating capacity. Balanced heating allows the unit to better maintain desired temperatures. 3 265485-XTG-B-1208 • Convertible Airflow Design – The side duct openings are covered when they leave the factory. If a side supply/return is desired, the installer simply removes the two side duct covers from the outside of the unit and installs them over the down shot openings. No panel cutting is required. Convertible airflow design allows maximum field flexibility and minimum inventory. • System Protection - Suction line freezestats are supplied on all units to protect against loss of charge and coil frosting when the economizer operates at low outdoor air temperatures while the compressors are running. Every unit has solid-core liquid line filter-driers and high and lowpressure switches. Internal compressor protection is standard on all compressors. Crankcase heaters are standard on reciprocating compressors. Scroll compressors do not require crankcase heaters. Phase Monitors are standard on units with scroll compressors. This accessory monitors the incoming power to the unit and protects the unit from phase loss and reversed phase rotation. • Advanced Controls - Simplicity™ control boards have standardized a number of features previously available only as options or by utilizing additional controls. • Low Ambient - An integrated low-ambient control allows all units to operate in the cooling mode down to 0°F (-17.8°C) outdoor ambient without additional assistance. Optionally, the control board can be programmed to lockout the compressors when the outdoor air temperature is low or when free cooling is available. The Simplicity® control board used in this product will effectively operate the cooling system down to 0°F when this product is applied in a comfort cooling application for people. An economizer is typically included in this type of application. When applying this product for process cooling applications (computer rooms, switchgear, etc.), please reference applications bulletin AE-011-07 or call the applications department for Unitary Products @ 1-877UPG-SERV for guidance. Additional accessories may be needed for stable operation at temperatures below 30° F. • • 4 Anti-Short Cycle Protection - To aid compressor life, an anti-short cycle delay is incorporated into the standard controls. Compressor reliability is further ensured by programmable minimum run times. For testing, the anti-short cycle delay can be temporarily overridden with the push of a button. Fan Delays - Fan on and fan off delays are fully programmable. Furthermore, the heating and cooling fan delay times are independent of one another. All units are programmed with default values based upon their configuration of cooling and heat. • Safety Monitoring - The control board monitors the high and low-pressure switches, the freezestats, the gas valve, if applicable, and the temperature limit switch on gas and electric heat units. The unit control board will alarm on ignition failures, compressor lockouts and repeated limit switch trips. • Nuisance Trip Protection and Strikes - To prevent nuisance trouble calls, the control board uses a “three times, you’re out” philosophy. The high and low-pressure switches and the freezestats must trip three times within two hours before the unit control board will lock out the associated compressor. • On Board Diagnostics - Each alarm will energize a trouble light on the thermostat, if so equipped, and flash an alarm code on the control board LED. Each high and low-pressure switch alarm as well as each freezestat alarm has its own flash code. The control board saves the five most recent alarms in memory, and these alarms can be reviewed at any time. Alarms and programmed values are retained through the loss of power. • Reliable – From the beginning – All units undergo computer automated testing before they leave the factory. Units are tested for refrigerant charge and pressure, unit amperage, and 100% functionality. For the long term – All Predator® units are painted with a long lasting, powder paint that stands up over the life of the unit. The paint used has been proven by a 1000 hour salt spray test. • Flexible Placement – All models and configurations share the same cabinet/footprint and thus the same roof curb. You have the flexibility to set one curb and choose the correct tonnage size and heating option after the internal loads have been determined. To further simplify planning and installation, Predator® cabinets are designed to fit your roof. With the optional roof curb, the unit ductwork is designed to fit around 24” (610 mm) on-center joists or between 48” (1219 mm) oncenter joists. The drain pan can be rotated to drain to either the front or the rear of the unit. Additionally, the drain pan can be piped to drain through the roof curb. As it is sometimes difficult to have a level installation, the drain pan features a generous slope to ensure proper drainage. • Full Perimeter Base Rails – The permanently attached base rails provide a solid foundation for the entire unit and protect the unit during shipment. The rails offer forklift access from 3 sides, and rigging holes are available so that an overhead crane can be used to place the units on a roof. • Easy Installation – Gas and electric utility knockouts are supplied in the unit underside as well as the side of the unit. A clearly identified location is provided to mount a field supplied electrical disconnect switch. Utility connections can be made quickly and with a minimum amount of field labor. All units are shipped with 2” (51 mm) filters installed. Johnson Controls Unitary Products 265485-XTG-B-1208 • Wide Range of Indoor Airflows – All indoor fan motors are belt-drive type providing maximum flexibility to handle most airflow requirements. For high static applications, factory installed alternate indoor fan motors are available. With the optional indoor fan motor, all units can supply nominal airflow at a minimum of 1.5” (375 Pa) ESP. FACTORY INSTALLED OPTIONS • Motorized Outdoor Air Damper - The motorized outdoor air damper includes a slide-in/plug-in damper assembly with an outdoor air hood and filters. The outdoor air dampers open to the preset position when the indoor fan motor is energized. The damper has a range of 0% to 100% outdoor air entry. Factory installed option or field installed accessory. • Alternate Indoor Blower Motor - For applications with high static restrictions, units are offered with optional indoor motors that provide higher static output and/or higher airflow, depending upon the installer’s needs. • Aluminized Steel Gas Heat Exchanger - For applications in non-corrosive environments. • Stainless Steel Gas Heat Exchanger - For applications in corrosive environments, this option provides a full stainless steel heat exchanger assembly. • Electric Heaters - The electric heaters range from 9kW to 54kW and are available in all the voltage options of the base units. All heaters are dual staged. All heaters are intended for single point power supply. • Disconnect Switch - For gas heat units and cooling units with electric heat, a HACR breaker sized to the unit is provided. For cooling only units, a switch sized to the largest electric heat available for the particular unit is provided. Factory installed option only. • Smoke Detectors - The smoke detectors stop operation of the unit by interrupting power to the control board if smoke is detected within the air compartment. Available for both the supply and/or return air. YORK® offers several equipment options factory installed, for the Predator® line. • Optional Factory Installed Economizers - Predator units offer a variety of optional factory installed economizers with low leak dampers. The outdoor air enthalpy sensor enables economizer operation if the outdoor enthalpy is less than the setpoint of the economizer logic module. See Table 27 to determine the correct economizer for your application. • • • • Downflow Economizer - (With barometric relief) The economizer is provided with a single enthalpy input. The economizer is 2% low leakage type, and is shipped installed and wired. The installer needs only to assemble and mount the outdoor air hood (Provided). The economizer has spring return, fully modulating damper actuators and is capable of introducing up to 100% outdoor air. As the outdoor air intake dampers open, the return air dampers close. The changeover from mechanical refrigeration to economizer operation is regulated by the standard single enthalpy input. There is an optional input dual dry bulb available. To meet regulated air standards, the economizer control accepts an optional CO2 input for demand ventilation. With single enthalpy input, the economizer control monitors outdoor air. The dual enthalpy kit provides a second input used to monitor the return air. With a dual input kit installed, the economizer control compares the values of the two enthalpy or temperature inputs and positions the dampers to provide the maximum efficiency possible. Horizontal Economizer - (Without barometric relief) - All features as the downflow economizer exist except you must order the barometric relief separately. You must order a 1EH0408 if you are installing a power exhaust. You can order a 1RD0411 Barometric Relief for horizontal flow economizers only. BAS Ready Economizer - (With barometric relief) - The economizer is provided with an actuator that requires a 0-10V DC input from an external source (i.e., field installed building automation system controller). Power exhaust options are available. The economizer is 2% low leakage type with spring return and fully modulating dampers capable of introducing up to 100% outside air. Also include 2” (51 mm) pleated filters. Power Exhaust (Downflow only) - This accessory installs in the unit with a down flow economizer. Johnson Controls Unitary Products Factory installed smoke detectors in the return air, may be subjected to freezing temperatures during "off" times due to out side air infiltration. These smoke detectors have an operational limit of 32 °F to 131°F. Smoke detectors installed in areas that could be out side those limitations will have to be moved to prevent having false alarms. • Phase Monitors - Designed to prevent unit damage. The phase monitor will shut the unit down in an out-of phase condition. (Standard on units with Scroll Compressors.) • Coil Guard - Customers can purchase a coil guard kit to protect the condenser coil from damage. Additionally, this kit stops animals and foreign objects from entering the space between the inner condenser coil and the main cabinet. This is not a hail guard kit. • Dirty Filter Switch - This kit includes a differential pressure switch that energizes the fault light on the unit thermostat, indicating that there is an abnormally high pressure drop across the filters. Factory installed option or field installed accessory. 5 265485-XTG-B-1208 • Technicoat Condenser Coils - The condenser coils are coated with a phenolic coating for protection against corrosion due to harsh environments. • Barometric Relief Damper - Zero to 100% capacity barometric relief dampers for use with horizontal flow, or field installed slab economizers. • Technicoat Evaporator Coil - The evaporator coils are coated with a phenolic coating for protection against corrosion due to harsh environments. • • Novar® BAS Control - The Novar® building automation system controller is factory installed. Incudes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch. Power Exhaust - This accessory installs in the unit with a down flow economizer. Power exhaust plugs into the connector in the unit bulkhead. You must purchase 1EH0408 barometric relief/power exhaust hood when applying to a horizontal flow application. • Manual Outdoor Air Damper - Like the motorized outdoor air damper, each manual outdoor air damper includes a slide-in damper assembly with an outdoor air hood and filters. Customers have a choice of dampers with ranges of 0% to 100% or 0% to 35% outdoor air entry. • Motorized Outdoor Air Damper - The motorized outdoor air damper includes a slide-in/plug-in damper assembly with an outdoor air hood and filters. The outdoor air dampers open to the preset position when the indoor fan motor is energized. The damper has a range of 0% to 100% outdoor air entry. Factory installed option or field installed accessory. • Smoke Detectors - The smoke detectors stop operation of the unit by interrupting power to the control board if smoke is detected within the air compartment. • CO2 Sensor - Senses CO2 levels and automatically overrides the economizer when levels rise above the preset limits. • Dirty Filter Switch - This kit includes a differential pressure switch that energizes the fault light on the unit thermostat, indicating that there is an abnormally high pressure drop across the filters. • Coil Guard - Field installed decorative wire coil guard. • Hail Guard - This kit includes a sloped hood which installs over the outside condenser coil and prevents damage to the coil fins from hail strikes. Field installed accessory only. • Flue Exhaust Extension Kit - In locations with wind or weather conditions which may interfere with proper exhausting of furnace combustion products, this kit can be installed to prevent the flue exhaust from entering nearby fresh air intakes. • -60°F Gas Heat Kit - For installations which require gas heat units to perform in low ambient temperatures, a gas section heating kit is available. This kit provides electric heat in the gas heat controls section to ensure the gas valve and controls will continue to function properly at extremely low temperatures. • Gas Heat High Altitude Kit - This kit converts a gas heat unit to operate at high altitudes, 2,000 to 6,000 feet. Conversion kits are available for natural gas and propane. • Johnson Controls BAS Control - The Johnson Control YK-UNT-1126 building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch. • CPC BAS Control - The Computer Process Controls Model 810-3060 ARTC Advanced Rooftop building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch. • Honeywell BAS Control - The Honeywell W7750C building automation system controller is factory installed. Includes air supply sensor, return air sensor, dirty filter indicator switch, and air proving switch. FIELD INSTALLED ACCESSORIES YORK® offers several equipment accessories for field installation, for the Predator® line. • • • 6 Downflow Economizer - (With barometric relief) - The economizer is provided with a single enthalpy input. The economizer is 2% low leakage type. The economizer has spring return, fully modulating damper actuators and is capable of introducing up to 100% outdoor air. As the outdoor air intake dampers open, the return air dampers close. The changeover from mechanical refrigeration to economizer operation is regulated by the standard single enthalpy input. There is an optional input dual dry bulb available. To meet regulated air standards, the economizer control accepts an optional CO2 input for demand ventilation. With single enthalpy input, the economizer control monitors outdoor air. The dual enthalpy kit provides a second input used to monitor the return air. With a dual input kit installed, the economizer control compares the values of the two enthalpy or temperature inputs and positions the dampers to provide the maximum efficiency possible Horizontal Economizer - (Without barometric relief) All features as the downflow economizer exist except you must order the barometric relief separately. You must order a 1EH0408 if you are installing a power exhaust. You can order a 1RD0411 Barometric Relief for horizontal flow economizer. Dual Enthalpy Control, Accessory - This kit contains the required components to convert a single enthalpy economizer to dual enthalpy. Johnson Controls Unitary Products 265485-XTG-B-1208 • Gas Heat Propane Conversion Kit - This kit converts a gas-fired heater from natural gas to propane. It contains the main burner orifices and gas valve replacement springs. • Gas Piping Kit - Contains pipe nipples, fittings and gas cock required for gas supply connection with external shut off. • Electric Heaters - The electric heaters range from 9 kW to 54kW and are available in all the voltage options of the base units. All heaters are dual staged. Cooling units include an adapter panel for easy installation of the electric heaters. Necessary hardware and connectors are included with the heaters. All heaters are intended for single point power supply. • Low Limit / Compressor Lockout Kit 1. 2. Compressor Lockout (CLO): To prevent mechanical (compressorized) operation of the unit during cold outdoor conditions where there is a risk of returning liquid refrigerant back to the compressors. Low Limit Control (LLC): To prevent the supply air from dropping below a specified setpoint by utilizing the units first stage heating means when there is a demand for cooling during cold outside conditions. • Metal Frame Filter Kit - Metal frame with polyester filter medium. • Permanent Filters - Permanent filters are available. • Roof Curbs - The roof curbs have insulated decks and are shipped disassembled The roof curbs are available in 8” (203 mm) and 14” (356 mm) heights. For applications with security concerns, burglar bars are available for the duct openings of the roof curbs. • Roof Curb Transition - Single Piece Adapter (10” (254 mm) High) - Roof curbs for transitioning from Sunline™ units to Predator® Magnum. Fits 7.5 to 12.5 Sunline™ roof curbs only. “NORMAL” MODE When the reheat control board (RCB) detects a need for dehumidification (24VAC) at "HUM" via the field supplied dehumidistat connected to RHTB-1 and RHTB-2 and there is not a call for cooling, it energizes the hot gas relay (HGR), which energizes the 3-way valve (SOL 3), the condenser coil valve (SOL 2), and de-energizes the reheat coil bleed valve (SOL 1). The Y1 signal is passed to the unit control board (UCB), which engages circuit # 1, resulting in circuit #1 reheat mode operation. When the room thermostat calls for first stage cooling, with or without a call for dehumidification, the RCB senses a signal through "Y1", de-energizing the HGR, which de-energizes SOL 3 and SOL 2 and energizes SOL 1, engaging circuit #1, resulting in circuit #1 cooling mode operation. When the room thermostat calls for second stage cooling, the RCB senses a signal through "Y1" & "Y2" and engages circuit #1 and circuit #2 in cooling mode. Indoor blower operation is initiated upon a call for first stage cooling, second stage cooling or dehumidification. Anytime there is a call for 2 stages of cooling, the unit will not operate in the reheat mode, even if there is a call for dehumidification at "HUM". The unit will not operate in the reheat mode if there is any call for heating. On units with economizers, the unit will not operate in the reheat mode if there is a call for cooling and the economizer is operating as first stage of cooling. All safety devices function as previously described. "ALTERNATE” MODE When the RCB detects a need for dehumidification (24VAC) at "HUM" via the field supplied dehumidistat connected to RHTB-1 and RHTB-2, and there is not a call for cooling, it energizes the HGR, which energizes the SOL 3, SOL 2, and de-energizes SOL 1. The unit then operates with circuit #1 in reheat mode and circuit #2 in cooling mode. • Burglar Bars - Mount in the supply and return openings to prevent entry into the duct work. When the room thermostat calls for first stage cooling while there is still a call for dehumidification, no operational change is made. The call for cooling is ignored and the unit continues to operate with circuit #1 in reheat mode and circuit #2 in cooling mode. • Thermostat - The units are designed to operate with 24volt electronic and electro-mechanical thermostats. All units (with or without an economizer) operate with twostage heat/two-stage cool or two-stage cooling only thermostats, depending upon unit configuration. When the room thermostat calls for second stage cooling, the RCB senses a signal through "Y1" and "Y2" and de-energizes the HGR, which de-energizes SOL 3 and SOL 2, and energizes SOL 1. Both circuits operate in the cooling mode. REHEAT MODE SEQUENCE OF OPERATION The reheat control board allows the user to select two different modes of operation via a jumper connection on the board. (See Figure 2.) Each mode is described below. Refer to Figures 2 and 3 when reading this section. Indoor blower operation is initiated upon a call for first stage cooling, second stage cooling or dehumidification. Anytime there is a call for 2 stages of cooling, the unit will not operate in the reheat mode, even if there is still a call for dehumidification at "HUM". The unit will not operate in the reheat mode if there is any call for heating. All safety devices function as previously described. Johnson Controls Unitary Products 7 265485-XTG-B-1208 R Y1 P4 Y2 K1 G W1 K2 W2 OCC K4 C K3 COM ` P6 P5 P3 HGRR HGR MODE SELECTION JUMPER HUM DEHUMIDISTAT HARNESS CONNECTION FIGURE 2 - REHEAT CONTROL BOARD 8 Johnson Controls Unitary Products 265485-XTG-B-1208 FIGURE 3 - DR090 REHEAT CONTROLS Johnson Controls Unitary Products 9 265485-XTG-B-1208 NOMENCLATURE 7.5 Ton York® Model Number Nomenclature D R 090 N10 A 7 A AA 3 0 1 2 4 A Product Category Product Style D = A/C, Single Pkg., R-22 A = Style A B = Style B C = Style C Product Identifier Configuration Options (not required for all units) These four digits will not be assigned until a quote is requested, or an order placed. R = Reheat SS Drain Pan Honeywell Controller, DFS, APS Nominal Cooling Capacity Simplicity IntelliComfort Controller 090 = 7.5 Ton Simplicity IntelliComfort Controller w/ModLinc 2" Pleated filters BAS Ready Unit with Economizer Heat Type and Nominal Heat Capacity Shipping Bag Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned C00 = Cooling Only. No heat installed Gas Heat Options Product Generation N10 = 100 MBH Output Aluminized Steel N15 = 150 MBH Output Aluminized Steel S10 = 100 MBH Output Stainless Steel S15 = 150 MBH Output Stainless Steel 3 = Third Generation Additional Options Electric Heat Options AA = None AB = Phase Monitor AC = Coil Guard AD = Dirty Filter Switch AE = Phase Monitor & Coil Guard AF = Phase Monitor & Dirty Filter Switch AG = Coil Guard & Dirty Filter Switch AH = Phase Monitor, Coil Guard & Dirty Filter Switch E09 = 9 KW E18 = 18 KW E24 = 24 KW E36 = 36 KW E54 = 54 KW Airflow A = Std. Motor B = Std. Motor/Econo./Barometric Relief (Downflow Only) C = Std. Motor/Econo./Power Exhaust (Downflow Only) D = Std. Motor/Motorized Damper (Downflow Only) E = Std. Motor/Horizontal Economizer (No Baro.) F = Std. Motor/Slab Econo./Power Exhaust (Downflow Only) G = Std. Motor/Slab Econo./Barometric Relief (Downflow Only) N = Hi Static P = Hi Static/Econo./Barometric Relief (Downflow Only) Q = Hi Static/Econo./Power Exhaust (Downflow Only) R = Hi Static/Motorized Damper (Downflow Only) S = Hi Static/Horizontal Economizer (No Baro.) T = Hi Static/Slab Econo./Power Exhaust (Downflow Only) U = Hi Static/Slab Econo./Barometric Relief (Downflow only) Voltage 7 = 380/415-3-50 RC = Coil Guard, Shipping Bag & American Flag TA = Technicoat Condenser Coil TJ = Technicoat Evaporator Coil TS = Technicoat Evaporator & Condenser Coils ZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will be located in digits 15-18. Installation Options A = No Options Installed B = Option 1 C = Option 2 D = Options 1 & 2 E = Option 3 F = Option 4 G = Options 1 & 3 H = Options 1 & 4 J = Options 1, 2 & 3 K = Options 1, 2, & 4 L = Options 1,3 & 4 M = Options 1, 2, 3, & 4 N = Options 2 & 3 P = Options 2 & 4 Q = Options 2, 3, & 4 R = Options 3 & 4 S = Option 5 T = Options 1 & 5 U = Options 1, 3, & 5 V = Options 1, 4, & 5 W = Options 1, 3, 4, & 5 X = Options 3 & 5 Y = Options 4 & 5 Z = Options 3, 4 & 5 Options 1 = Disconnect 2 = Non-Pwr'd Conv. Outlet 3 = Smoke Detector S.A. 4 = Smoke Detector R.A. 5 = Pwr'd Conv. Outlet 10 Johnson Controls Unitary Products 265485-XTG-B-1208 TABLE 1: PHYSICAL DATA Models Component 090 Evaporator Blower Evaporator Coil Blower, Centrifugal Dia. X Wd. in. (Dia. X Wd. mm.) 15 x 15 (381 x 381) Motor, Standard - HP (kW) 1-1/2 (1.1) Motor, Optional - HP (kW) 2 (1.5) Rows 3 Fins per 2.54 cm (1 in.) 15 Height - in. (mm.) 2 Face Area - ft. (m ) Rows 2 13 Height - in. (mm.) 28 (710) Face Area - ft.2 (m2) 7.8 (0.72) Quantity 2 Propeller Dia. - in. (mm.) ea. 24 (610) Motor - HP (kW) ea. 3/4 (0.56) Airflow - CFM (m3/s) ea. 3700 (1.75) Coils 2 Rows (each) 1 Condenser Fan Fins per inch 2.54 cm (1 in.) 20 Height - in. (mm.) 44 (1120) Face Area - ft.2 (m2) 14.5 (1.35) Refrigerant Charge System 1 - lb. (kg.) 8.0 (3.63) System 2 - lbs. (kg.) 6.375 (2.89) Quantity 2 Type Recip Size Wd. x Ht. x Thickness in. (Wd. x Ht. x Thickness mm.) 25 x 20 x 2 (635 x 508 x 51) Quantity 4 Compressors Air Filters 32 (810) 10.6 (0.98) Fins per 2.54 cm (1 in.) Reheat Coil Condenser Coil 2 Johnson Controls Unitary Products 11 265485-XTG-B-1208 TABLE 2: CAPACITY RATINGS IMPERIAL Cooling Capacity Model (80 / 67-95°F) Cooling Cap. (MBH) Sound Rating (dB) Nominal Electric Heat Capacity (kW)1 Gas Heat Capacity Input (MBH) Output (MBH) Temp Rise (°F) Gas Line Size (in. OD) Options MBH EER DR 90 10.5 85 7, 14, 18, 27 - - - - 10 - - - - 120 96 15-45 3/4 15 - - - - 180 144 30-60 3/4 090 1. Electric heaters rated at 415V. See table 8 for kW ratings at 380V. TABLE 3: CAPACITY RATINGS METRIC Cooling Capacity Model (27/19-35°C) Cooling Cap. (kW) 090 (26.4) Sound Rating (dB) Nominal Electric Heat Capacity (kW)1 Gas Heat Capacity Input (kW) Output (kW) Temp Rise (°C) Gas Line Size (mm. OD) Options kW CoP2 DR 26.4 3.08 85 7, 14, 18, 27 - - - - 10 - - - - 35.1 28.1 8.3-25 19.05 15 - - - - 52.7 42.2 17-33 19.05 1. Electric heaters rated at 415V. See tables 8 for kW ratings at 380V 2. CoP = Co-efficient of Performance (CoP = Cooling Capacity (kW) / Power Input (kW)) 12 Johnson Controls Unitary Products 265485-XTG-B-1208 TABLE 4: DR090 COOLING CAPACITY - IMPERIAL Air On Evap. Coil CFM 2250 2625 3000 3375 3750 2250 2625 3000 3375 3750 2250 2625 3000 3375 3750 1. 2. Temperature of Air on Condenser Coil 75°F WB (°F) Tot. Cap.1 (MBH) 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 114.7 101.8 91.1 86.8 118.1 104.8 93.8 89.4 121.5 107.9 96.5 92.0 125.3 111.2 99.5 94.9 129.0 114.5 102.5 97.8 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 Tot. Input2 (kW) Temperature of Air on Condenser Coil 85°F Sensible Capacity (MBH)1 Return Dry Bulb (°F) 86 83 80 77 74 71 6.4 61.3 56.1 50.9 45.7 40.4 6.2 74.2 69.0 63.8 58.6 53.3 48.1 6.0 87.3 82.0 76.8 71.5 66.3 61.1 6.0 86.8 86.1 80.8 75.6 70.4 65.1 6.6 66.6 60.7 54.8 48.9 42.9 6.5 80.5 74.6 68.6 62.7 56.8 50.9 6.2 91.9 89.3 82.6 76.7 70.8 64.9 6.2 89.4 89.0 87.0 81.1 75.2 69.3 6.8 71.9 65.3 58.7 52.1 45.5 6.7 86.7 80.1 73.5 66.9 60.3 53.7 6.5 96.5 96.5 88.5 81.9 75.3 68.7 6.5 92.0 92.0 93.2 86.6 80.0 73.4 6.8 77.1 69.9 62.7 55.5 48.4 6.7 92.9 85.7 78.6 71.4 64.2 57.1 6.5 99.5 99.5 95.5 88.3 81.1 74.0 6.5 94.9 94.9 95.5 88.3 81.1 74.0 6.9 82.2 74.5 66.7 59.0 51.3 6.7 99.1 91.4 83.7 75.9 68.2 60.4 6.5 102. 102. 102. 94.7 87.0 79.2 6.5 97.8 97.8 97.8 90.0 82.3 74.5 Temperature of Air on Condenser Coil 95°F 96.3 7.8 54.5 49.3 44.0 38.8 33.6 86.8 7.6 67.9 62.7 57.4 52.2 47.0 41.7 78.4 7.4 78.4 73.3 68.0 62.8 57.6 52.3 77.7 7.4 77.7 74.9 69.7 64.4 59.2 54.0 99.9 7.9 60.0 54.0 48.1 42.1 36.2 90.0 7.7 74.6 68.6 62.7 56.7 50.8 44.8 81.4 7.4 81.4 78.8 74.2 68.3 62.3 56.4 80.6 7.4 80.6 79.2 76.0 70.1 64.1 58.2 103.5 8.0 65.4 58.7 52.1 45.4 38.7 93.3 7.7 81.2 74.6 67.9 61.3 54.6 47.9 84.3 7.5 84.3 84.3 80.4 73.8 67.1 60.5 83.5 7.5 83.5 83.5 82.4 75.7 69.1 62.4 104.8 8.0 69.5 62.3 55.1 47.9 40.7 94.4 7.8 86.3 79.1 71.9 64.6 57.4 50.2 85.4 7.6 85.4 85.4 83.4 76.2 69.0 61.8 84.6 7.5 84.6 84.6 84.0 76.8 69.6 62.3 106.1 8.1 73.6 65.9 58.1 50.3 42.6 95.6 7.8 91.3 83.6 75.8 68.0 60.3 52.5 86.4 7.6 86.4 86.4 86.4 78.6 70.9 63.1 85.6 7.6 85.6 85.6 85.6 77.8 70.1 62.3 Temperature of Air on Condenser Coil 115°F 80.5 8.8 49.7 44.7 39.6 34.6 29.6 71.4 8.5 60.8 55.7 50.7 45.7 40.7 35.6 65.5 8.3 65.5 63.4 58.4 53.4 48.4 43.3 66.3 8.3 66.3 63.9 58.9 53.9 48.8 43.8 83.1 8.9 54.7 49.0 43.3 37.6 31.9 73.7 8.6 66.9 61.2 55.5 49.7 44.0 38.3 67.6 8.4 67.6 66.6 63.9 58.2 52.4 46.7 68.4 8.4 68.4 67.2 64.4 58.7 53.0 47.2 85.7 9.0 59.8 53.4 47.0 40.6 34.2 76.0 8.7 73.0 66.6 60.2 53.8 47.4 41.0 69.7 8.5 69.7 69.7 69.3 62.9 56.5 50.1 70.5 8.5 70.5 70.5 69.9 63.5 57.1 50.7 85.7 9.1 62.8 56.1 49.3 42.6 35.8 76.0 8.8 74.5 69.9 63.1 56.4 49.6 42.9 69.7 8.6 69.7 69.7 69.5 62.8 56.0 49.2 70.5 8.6 70.5 70.5 70.2 63.5 56.7 49.9 85.7 9.2 65.9 58.8 51.6 44.5 37.4 76.1 8.9 76.1 73.2 66.1 59.0 51.8 44.7 69.7 8.7 69.7 69.7 69.7 62.6 55.5 48.4 70.6 8.7 70.6 70.6 70.6 63.4 56.3 49.2 68 Tot. Cap.1 (MBH) 42.9 55.8 59.9 45.0 58.9 63.4 47.1 62.1 66.8 49.9 66.8 66.8 52.7 71.5 66.8 105.5 94.3 84.7 82.3 109.0 97.4 87.6 85.0 112.5 100.6 90.4 87.8 115.0 102.8 92.4 89.7 117.5 105.0 94.4 91.7 36.5 47.1 48.7 38.9 50.4 52.2 41.3 53.8 55.7 43.0 54.6 55.1 44.7 55.3 54.5 88.4 79.1 72.0 72.0 91.5 81.9 74.5 74.5 94.6 84.7 77.0 77.0 95.2 85.2 77.5 77.6 95.9 85.8 78.1 78.1 30.6 38.3 38.8 32.6 41.0 41.5 34.6 43.7 44.3 36.1 42.5 43.2 37.6 41.2 42.1 72.6 63.8 59.0 60.6 74.7 65.6 60.7 62.3 76.7 67.4 62.4 64.0 76.1 66.8 61.9 63.5 75.5 66.3 61.4 63.0 Tot. Input2 (kW) Sensible Capacity (MBH)1 Return Dry Bulb (°F) 86 83 80 77 74 71 7.1 57.9 52.7 47.5 42.2 37.0 6.9 71.1 65.8 60.6 55.4 50.1 44.9 6.7 82.9 77.6 72.4 67.2 61.9 56.7 6.7 82.3 80.5 75.3 70.0 64.8 59.6 7.2 63.3 57.3 51.4 45.5 39.6 7.1 77.5 71.6 65.7 59.7 53.8 47.9 6.8 86.6 84.0 78.4 72.5 66.6 60.6 6.8 85.0 84.1 81.5 75.6 69.7 63.7 7.4 68.6 62.0 55.4 48.7 42.1 7.2 84.0 77.3 70.7 64.1 57.4 50.8 7.0 90.4 90.4 84.5 77.8 71.2 64.6 7.0 87.8 87.8 87.8 81.2 74.5 67.9 7.4 73.3 66.1 58.9 51.7 44.5 7.2 89.6 82.4 75.2 68.0 60.8 53.6 7.0 92.4 92.4 89.4 82.2 75.1 67.9 7.0 89.7 89.7 89.7 82.5 75.3 68.2 7.5 77.9 70.2 62.4 54.7 46.9 7.3 95.2 87.5 79.7 72.0 64.2 56.5 7.0 94.4 94.4 94.4 86.7 78.9 71.2 7.0 91.7 91.7 91.7 83.9 76.2 68.4 Temperature of Air on Condenser Coil 105°F 8.3 52.1 47.0 41.8 36.7 31.6 8.1 64.3 59.2 54.1 49.0 43.8 38.7 7.8 72.0 68.4 63.2 58.1 53.0 47.8 7.8 72.0 69.4 64.3 59.1 54.0 48.9 8.4 57.4 51.5 45.7 39.9 34.0 8.1 70.7 64.9 59.1 53.2 47.4 41.6 7.9 74.5 72.7 69.1 63.2 57.4 51.6 7.9 74.5 73.2 70.2 64.4 58.5 52.7 8.5 62.6 56.1 49.5 43.0 36.5 8.2 77.1 70.6 64.1 57.5 51.0 44.5 8.0 77.0 77.0 74.9 68.4 61.8 55.3 8.0 77.0 77.0 76.1 69.6 63.1 56.5 8.6 66.2 59.2 52.2 45.2 38.2 8.3 80.4 74.5 67.5 60.5 53.5 46.5 8.1 77.5 77.5 76.5 69.5 62.5 55.5 8.1 77.6 77.6 77.1 70.1 63.1 56.1 8.6 69.8 62.3 54.9 47.4 40.0 8.4 83.7 78.4 70.9 63.5 56.1 48.6 8.1 78.1 78.1 78.1 70.6 63.2 55.7 8.1 78.1 78.1 78.1 70.6 63.2 55.7 Temperature of Air on Condenser Coil 125°F 9.3 47.3 42.3 37.4 32.5 27.6 9.0 57.2 52.3 47.4 42.4 37.5 32.6 8.8 59.0 58.5 53.6 48.7 43.8 38.8 8.8 60.6 58.4 53.5 48.6 43.6 38.7 9.4 52.1 46.6 41.0 35.4 29.8 9.1 63.0 57.4 51.8 46.3 40.7 35.1 8.9 60.7 60.4 58.7 53.1 47.5 41.9 8.9 62.3 61.2 58.6 53.0 47.4 41.8 9.5 57.0 50.8 44.5 38.2 32.0 9.2 67.4 62.6 56.3 50.1 43.8 37.5 9.0 62.4 62.4 62.4 57.5 51.2 45.0 9.0 64.0 64.0 63.6 57.4 51.1 44.8 9.7 59.5 53.0 46.5 39.9 33.4 9.3 66.8 65.3 58.8 52.3 45.7 39.2 9.1 61.9 61.9 61.9 56.0 49.5 43.0 9.1 63.5 63.5 63.3 56.8 50.3 43.7 9.8 62.0 55.2 48.4 41.6 34.8 9.4 66.3 66.3 61.2 54.4 47.6 40.8 9.2 61.4 61.4 61.4 54.6 47.8 41.0 9.2 63.0 63.0 63.0 56.2 49.4 42.6 68 39.7 51.5 54.3 41.9 54.7 57.8 44.2 57.9 61.3 46.4 60.7 61.0 48.7 63.4 60.7 33.6 42.7 43.8 35.8 45.7 46.9 37.9 48.8 50.0 39.6 48.5 49.2 41.2 48.3 48.3 27.7 33.9 33.8 29.5 36.3 36.2 31.3 38.7 38.6 32.7 36.5 37.2 34.0 34.2 35.8 These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor. Johnson Controls Unitary Products 13 265485-XTG-B-1208 TABLE 5: DR090 COOLING CAPACITY - METRIC Air On Evap. Coil 3 m /s 1.06 1.24 1.42 1.59 1.77 1.06 1.24 1.42 1.59 1.77 1.06 1.24 1.42 1.59 1.77 1. 2. 14 WB (°C) Temperature of Air on Condenser Coil 24°C Tot. 1 Cap. (kW) 22 19 17 14 22 19 17 14 22 19 17 14 22 19 17 14 22 19 17 14 34 30 27 25 35 31 27 26 36 32 28 27 37 33 29 28 38 34 30 29 22 19 17 14 22 19 17 14 22 19 17 14 22 19 17 14 22 19 17 14 28 25 23 23 29 26 24 24 30 27 25 24 31 28 25 25 31 28 25 25 22 19 17 14 22 19 17 14 22 19 17 14 22 19 17 14 22 19 17 14 24 21 19 19 24 22 20 20 25 22 20 21 25 22 20 21 25 22 20 21 Sensible Capacity (kW)1 Return Dry Bulb (°F) Tot. 2 Input (kW) Temperature of Air on Condenser Coil 29°C 30 28 27 25 23 22 6.4 18.0 16.4 14.9 13.4 11.8 6.2 21.8 20.2 18.7 17.2 15.6 14.1 6.0 25.6 24.0 22.5 21.0 19.4 17.9 6.0 25.5 25.2 23.7 22.2 20.6 19.1 6.6 19.5 17.8 16.1 14.3 12.6 6.5 23.6 21.8 20.1 18.4 16.6 14.9 6.2 26.9 26.2 24.2 22.5 20.7 19.0 6.2 26.2 26.1 25.5 23.8 22.0 20.3 6.8 21.1 19.1 17.2 15.3 13.3 6.7 25.4 23.5 21.5 19.6 17.7 15.7 6.5 28.3 28.3 25.9 24.0 22.1 20.1 6.5 27.0 27.0 27.3 25.4 23.4 21.5 6.8 22.6 20.5 18.4 16.3 14.2 6.7 27.2 25.1 23.0 20.9 18.8 16.7 6.5 29.2 29.2 28.0 25.9 23.8 21.7 6.5 27.8 27.8 28.0 25.9 23.8 21.7 6.9 24.1 21.8 19.6 17.3 15.0 6.7 29.1 26.8 24.5 22.2 20.0 17.7 6.5 30.0 30.0 30.0 27.8 25.5 23.2 6.5 28.7 28.7 28.7 26.4 24.1 21.8 Temperature of Air on Condenser Coil 35°C 7.8 16.0 14.4 12.9 11.4 9.8 7.6 19.9 18.4 16.8 15.3 13.8 12.2 7.4 23.0 21.5 19.9 18.4 16.9 15.3 7.4 22.8 22.0 20.4 18.9 17.4 15.8 7.9 17.6 15.8 14.1 12.3 10.6 7.7 21.9 20.1 18.4 16.6 14.9 13.1 7.4 23.8 23.1 21.8 20.0 18.3 16.5 7.4 23.6 23.2 22.3 20.5 18.8 17.1 8.0 19.2 17.2 15.3 13.3 11.4 7.7 23.8 21.9 19.9 18.0 16.0 14.0 7.5 24.7 24.7 23.6 21.6 19.7 17.7 7.5 24.5 24.5 24.1 22.2 20.2 18.3 8.0 20.4 18.3 16.1 14.0 11.9 7.8 25.3 23.2 21.1 18.9 16.8 14.7 7.6 25.0 25.0 24.4 22.3 20.2 18.1 7.5 24.8 24.8 24.6 22.5 20.4 18.3 8.1 21.6 19.3 17.0 14.8 12.5 7.8 26.8 24.5 22.2 19.9 17.7 15.4 7.6 25.3 25.3 25.3 23.0 20.8 18.5 7.6 25.1 25.1 25.1 22.8 20.5 18.3 Temperature of Air on Condenser Coil 46°C 8.8 14.6 13.1 11.6 10.1 8.7 8.5 17.8 16.3 14.9 13.4 11.9 10.4 8.3 19.2 18.6 17.1 15.6 14.2 12.7 8.3 19.4 18.7 17.3 15.8 14.3 12.8 8.9 16.0 14.4 12.7 11.0 9.4 8.6 19.6 17.9 16.3 14.6 12.9 11.2 8.4 19.8 19.5 18.7 17.0 15.4 13.7 8.4 20.0 19.7 18.9 17.2 15.5 13.8 9.0 17.5 15.7 13.8 11.9 10.0 8.7 21.4 19.5 17.6 15.8 13.9 12.0 8.5 20.4 20.4 20.3 18.4 16.6 14.7 8.5 20.7 20.7 20.5 18.6 16.7 14.9 9.1 18.4 16.4 14.5 12.5 10.5 8.8 21.8 20.5 18.5 16.5 14.5 12.6 8.6 20.4 20.4 20.4 18.4 16.4 14.4 8.6 20.7 20.7 20.6 18.6 16.6 14.6 9.2 19.3 17.2 15.1 13.0 11.0 8.9 22.3 21.5 19.4 17.3 15.2 13.1 8.7 20.4 20.4 20.4 18.3 16.3 14.2 8.7 20.7 20.7 20.7 18.6 16.5 14.4 Tot. 1 20 Cap. (kW) 12.6 16.4 17.6 13.2 17.3 18.6 13.8 18.2 19.6 14.6 19.6 19.6 15.4 21.0 19.6 31 28 25 24 32 29 26 25 33 29 26 26 34 30 27 26 34 31 28 27 10.7 13.8 14.3 11.4 14.8 15.3 12.1 15.8 16.3 12.6 16.0 16.2 13.1 16.2 16.0 26 23 21 21 27 24 22 22 28 25 23 23 28 25 23 23 28 25 23 23 9.0 11.2 11.4 9.6 12.0 12.2 10.1 12.8 13.0 10.6 12.5 12.7 11.0 12.1 12.3 21 19 17 18 22 19 18 18 22 20 18 19 22 20 18 19 22 19 18 18 Sensible Capacity (kW)1 Return Dry Bulb (°C) Tot. 2 Input (kW) 30 28 27 25 23 22 7.1 17.0 15.4 13.9 12.4 10.8 6.9 20.8 19.3 17.8 16.2 14.7 13.2 6.7 24.3 22.8 21.2 19.7 18.2 16.6 6.7 24.1 23.6 22.1 20.5 19.0 17.5 7.2 18.5 16.8 15.1 13.3 11.6 7.1 22.7 21.0 19.2 17.5 15.8 14.0 6.8 25.4 24.6 23.0 21.2 19.5 17.8 6.8 24.9 24.7 23.9 22.2 20.4 18.7 7.4 20.1 18.2 16.2 14.3 12.3 7.2 24.6 22.7 20.7 18.8 16.8 14.9 7.0 26.5 26.5 24.8 22.8 20.9 18.9 7.0 25.7 25.7 25.7 23.8 21.8 19.9 7.4 21.5 19.4 17.3 15.2 13.0 7.2 26.3 24.2 22.0 19.9 17.8 15.7 7.0 27.1 27.1 26.2 24.1 22.0 19.9 7.0 26.3 26.3 26.3 24.2 22.1 20.0 7.5 22.8 20.6 18.3 16.0 13.8 7.3 27.9 25.6 23.4 21.1 18.8 16.5 7.0 27.7 27.7 27.7 25.4 23.1 20.9 7.0 26.9 26.9 26.9 24.6 22.3 20.1 Temperature of Air on Condenser Coil 41°C 8.3 15.3 13.8 12.3 10.8 9.3 8.1 18.9 17.4 15.9 14.3 12.8 11.3 7.8 21.1 20.0 18.5 17.0 15.5 14.0 7.8 21.1 20.3 18.8 17.3 15.8 14.3 8.4 16.8 15.1 13.4 11.7 10.0 8.1 20.7 19.0 17.3 15.6 13.9 12.2 7.9 21.8 21.3 20.2 18.5 16.8 15.1 7.9 21.8 21.5 20.6 18.9 17.2 15.4 8.5 18.3 16.4 14.5 12.6 10.7 8.2 22.6 20.7 18.8 16.9 14.9 13.0 8.0 22.6 22.6 21.9 20.0 18.1 16.2 8.0 22.6 22.6 22.3 20.4 18.5 16.6 8.6 19.4 17.3 15.3 13.3 11.2 8.3 23.6 21.8 19.8 17.7 15.7 13.6 8.1 22.7 22.7 22.4 20.4 18.3 16.3 8.1 22.7 22.7 22.6 20.5 18.5 16.5 8.6 20.4 18.3 16.1 13.9 11.7 8.4 24.5 23.0 20.8 18.6 16.4 14.2 8.1 22.9 22.9 22.9 20.7 18.5 16.3 8.1 22.9 22.9 22.9 20.7 18.5 16.3 Temperature of Air on Condenser Coil 52°C 9.3 13.9 12.4 11.0 9.5 8.1 9.0 16.8 15.3 13.9 12.4 11.0 9.6 8.8 17.3 17.2 15.7 14.3 12.8 11.4 8.8 17.7 17.1 15.7 14.2 12.8 11.3 9.4 15.3 13.6 12.0 10.4 8.7 9.1 18.5 16.8 15.2 13.6 11.9 10.3 8.9 17.8 17.7 17.2 15.6 13.9 12.3 8.9 18.3 17.9 17.2 15.5 13.9 12.2 9.5 16.7 14.9 13.0 11.2 9.4 9.2 19.7 18.3 16.5 14.7 12.8 11.0 9.0 18.3 18.3 18.3 16.9 15.0 13.2 9.0 18.8 18.8 18.6 16.8 15.0 13.1 9.7 17.4 15.5 13.6 11.7 9.8 9.3 19.6 19.1 17.2 15.3 13.4 11.5 9.1 18.1 18.1 18.1 16.4 14.5 12.6 9.1 18.6 18.6 18.6 16.6 14.7 12.8 9.8 18.2 16.2 14.2 12.2 10.2 9.4 19.4 19.4 17.9 16.0 14.0 12.0 9.2 18.0 18.0 18.0 16.0 14.0 12.0 9.2 18.5 18.5 18.5 16.5 14.5 12.5 20 11.6 15.1 15.9 12.3 16.0 16.9 12.9 17.0 18.0 13.6 17.8 17.9 14.3 18.6 17.8 9.8 12.5 12.8 10.5 13.4 13.7 11.1 14.3 14.7 11.6 14.2 14.4 12.1 14.1 14.2 8.1 9.9 9.9 8.6 10.6 10.6 9.2 11.3 11.3 9.6 10.7 10.9 10.0 10.0 10.5 These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor. Johnson Controls Unitary Products 265485-XTG-B-1208 TABLE 6: DR090 COOLING CAPACITY (ALTERNATE REHEAT MODE) - IMPERIAL Air On Evap. Coil CFM 2250 2625 3000 3375 3750 2250 2625 3000 3375 3750 2250 2625 3000 3375 3750 1. 2. Temperature of Air on Condenser Coil 75°F WB (°F) Tot. Cap.1 (MBH) 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 48.7 43.9 40.2 40.8 50.8 45.7 41.9 42.6 52.9 47.6 43.6 44.3 54.6 49.2 45.0 45.8 56.3 50.7 46.4 47.2 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 38.6 34.1 29.1 33.4 40.0 35.3 30.2 34.6 41.3 36.6 31.2 35.8 42.3 37.4 32.0 36.6 43.3 38.3 32.7 37.5 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 29.3 24.9 21.3 25.3 30.1 25.6 21.9 26.0 31.0 26.3 22.5 26.8 30.4 25.8 22.1 26.3 29.8 25.3 21.7 25.8 Tot. Input2 (kW) Temperature of Air on Condenser Coil 85°F Sensible Capacity (MBH)1 Return Dry Bulb (°F) 86 83 80 77 74 71 6.8 6.4 8.0 7.4 6.9 6.3 5.7 5.2 6.2 18.0 17.4 16.8 16.3 15.7 15.2 5.8 23.4 22.8 22.2 21.7 21.1 20.6 6.8 6.4 12.6 11.7 10.8 9.9 9.0 8.1 6.2 26.4 25.5 24.6 23.7 22.8 21.9 5.8 33.8 33.6 32.8 31.8 30.9 30.0 6.7 6.4 17.3 16.0 14.8 13.5 12.2 11.0 6.2 34.9 33.7 32.4 31.2 29.9 28.6 5.8 44.3 44.3 43.3 42.0 40.7 39.5 6.7 6.4 20.3 18.8 17.3 15.7 14.2 12.7 6.2 40.7 40.0 39.4 37.9 36.4 34.8 5.8 45.8 45.8 45.2 43.7 42.2 40.7 6.7 6.4 23.3 21.6 19.8 18.0 16.2 14.5 6.2 46.4 46.4 46.4 44.6 42.8 41.1 5.7 47.2 47.2 47.2 45.4 43.6 41.9 Temperature of Air on Condenser Coil 95°F 7.3 7.0 1.9 1.8 1.6 1.5 1.4 1.2 6.7 6.1 6.0 5.9 5.8 5.6 5.5 6.3 7.8 7.7 7.6 7.4 7.3 7.2 7.3 7.0 5.4 5.0 4.6 4.2 3.9 3.5 6.7 17.5 17.1 16.7 16.3 15.9 15.5 6.3 21.8 21.7 21.4 21.0 20.6 20.2 7.4 7.1 8.9 8.3 7.6 7.0 6.3 5.7 6.7 28.8 28.1 27.5 26.8 26.1 25.5 6.4 35.8 35.8 35.3 34.6 34.0 33.3 7.4 7.1 11.7 10.8 9.9 9.1 8.2 7.4 6.8 30.7 30.4 30.1 29.2 28.4 27.5 6.4 36.6 36.6 36.4 35.5 34.7 33.8 7.5 7.2 14.4 13.3 12.3 11.2 10.1 9.1 6.8 32.7 32.7 32.7 31.7 30.6 29.5 6.4 37.5 37.5 37.5 36.4 35.3 34.3 Temperature of Air on Condenser Coil 115°F 7.9 28.2 28.5 28.8 29.0 29.3 7.5 7.2 6.9 8.0 5.2 5.3 5.3 5.4 5.4 7.6 7.2 7.0 8.0 7.6 2.4 2.3 2.1 1.9 1.7 1.6 7.3 20.1 19.9 19.8 19.6 19.4 19.2 7.0 26.8 26.8 26.8 26.6 26.4 26.2 8.1 7.7 3.7 3.4 3.2 2.9 2.6 2.4 7.3 20.9 20.8 20.7 20.4 20.2 19.9 7.0 26.3 26.3 26.3 26.0 25.7 25.5 8.1 7.7 4.9 4.6 4.2 3.9 3.5 3.2 7.4 21.7 21.7 21.7 21.3 21.0 20.6 7.1 25.8 25.8 25.8 25.4 25.1 24.7 68 Tot. Cap.1 (MBH) 4.6 14.6 20.0 7.2 21.0 29.1 9.7 27.4 38.2 11.2 33.3 39.2 12.7 39.3 40.1 43.6 39.0 34.6 37.1 45.4 40.5 36.0 38.6 47.1 42.1 37.4 40.0 48.5 43.3 38.5 41.2 49.8 44.5 39.6 42.3 1.1 5.4 7.0 3.1 15.1 19.9 5.0 24.8 32.7 6.5 26.7 32.9 8.0 28.5 33.2 33.9 29.5 25.2 29.3 35.0 30.5 26.0 30.3 36.2 31.4 26.9 31.3 36.4 31.6 27.0 31.4 36.6 31.8 27.2 31.6 1.4 19.1 26.1 2.1 19.7 25.2 2.9 20.3 24.4 24.6 20.2 17.3 21.2 25.2 20.7 17.7 21.8 25.8 21.2 18.1 22.3 24.4 20.0 17.1 21.1 23.1 18.8 16.1 19.9 Tot. Input2 (kW) Sensible Capacity (MBH)1 Return Dry Bulb (°F) 86 83 80 77 74 71 7.0 6.7 4.9 4.6 4.2 3.9 3.6 3.2 6.4 12.0 11.7 11.4 11.0 10.7 10.3 6.0 15.6 15.2 14.9 14.6 14.2 13.9 7.1 6.7 9.0 8.4 7.7 7.1 6.4 5.8 6.4 21.9 21.3 20.6 20.0 19.3 18.7 6.1 27.8 27.6 27.1 26.4 25.8 25.1 7.1 6.7 13.1 12.2 11.2 10.2 9.3 8.3 6.5 31.8 30.9 29.9 29.0 28.0 27.1 6.1 40.0 40.0 39.3 38.3 37.4 36.4 7.1 6.8 16.0 14.8 13.6 12.4 11.2 10.0 6.5 35.7 35.2 34.7 33.6 32.4 31.2 6.1 41.2 41.2 40.8 39.6 38.4 37.2 7.1 6.8 18.9 17.4 16.0 14.6 13.2 11.8 6.5 39.6 39.6 39.6 38.1 36.7 35.3 6.1 42.3 42.3 42.3 40.9 39.5 38.1 Temperature of Air on Condenser Coil 105°F 7.6 12.9 13.0 13.1 13.1 13.2 7.3 6.9 6.6 7.7 7.3 2.4 2.2 2.0 1.8 1.7 1.5 7.0 5.8 5.6 5.4 5.2 5.1 4.9 6.6 6.8 6.8 6.8 6.6 6.4 6.3 7.7 7.3 5.7 5.3 4.9 4.4 4.0 3.6 7.0 24.4 24.0 23.6 23.2 22.8 22.4 6.7 31.3 31.3 31.0 30.6 30.2 29.8 7.7 7.4 7.7 7.1 6.6 6.0 5.4 4.9 7.1 25.8 25.6 25.4 24.8 24.3 23.7 6.7 31.4 31.4 31.3 30.8 30.2 29.6 7.8 7.4 9.6 8.9 8.2 7.5 6.8 6.1 7.1 27.2 27.2 27.2 26.5 25.8 25.1 6.8 31.6 31.6 31.6 30.9 30.2 29.5 Temperature of Air on Condenser Coil 125°F 8.3 24.6 24.6 24.6 24.6 24.6 7.8 7.5 7.2 8.3 11.2 11.4 11.7 12.0 12.2 7.8 7.5 7.3 8.3 7.9 7.6 15.8 15.8 15.9 16.0 16.0 16.1 7.3 22.3 22.3 22.3 22.3 22.3 22.3 8.4 7.9 7.6 16.0 16.0 16.0 16.1 16.1 16.1 7.4 21.1 21.1 21.1 21.1 21.1 21.1 8.5 8.0 0.2 0.2 0.2 0.2 0.2 0.3 7.7 16.1 16.1 16.1 16.1 16.1 16.1 7.4 19.9 19.9 19.9 19.9 19.9 19.9 68 2.9 10.0 13.5 5.1 18.0 24.5 7.4 26.1 35.4 8.9 30.0 36.0 10.3 33.9 36.6 1.3 4.7 6.1 3.2 22.0 29.4 4.3 23.2 29.1 5.4 24.4 28.8 16.2 22.3 16.2 21.1 0.3 16.1 19.9 These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor. Johnson Controls Unitary Products 15 265485-XTG-B-1208 TABLE 7: DR090 COOLING CAPACITY (ALTERNATE REHEAT MODE) - METRIC Air On Evap. Coil 3 m /s 1.06 1.24 1.42 1.59 1.77 1.06 1.24 1.42 1.59 1.77 1.06 1.24 1.42 1.59 1.77 1. 2. 16 WB (°C) Temperature of Air on Condenser Coil 24°C Tot. 1 Cap. (kW) 22 19 17 14 22 19 17 14 22 19 17 14 22 19 17 14 22 19 17 14 14 13 12 12 15 13 12 12 16 14 13 13 16 14 13 13 17 15 14 14 22 19 17 14 22 19 17 14 22 19 17 14 22 19 17 14 22 19 17 14 11 10 9 10 12 10 9 10 12 11 9 10 12 11 9 11 13 11 10 11 22 19 17 14 22 19 17 14 22 19 17 14 22 19 17 14 22 19 17 14 9 7 6 7 9 7 6 8 9 8 7 8 9 8 6 8 9 7 6 8 Sensible Capacity (kW)1 Return Dry Bulb (°F) Tot. 2 Input (kW) Temperature of Air on Condenser Coil 29°C 30 28 27 25 23 22 6.8 6.4 2.3 2.2 2.0 1.8 1.7 1.5 6.2 5.3 5.1 4.9 4.8 4.6 4.4 5.8 6.8 6.7 6.5 6.4 6.2 6.0 6.8 6.4 3.7 3.4 3.2 2.9 2.6 2.4 6.2 7.7 7.5 7.2 6.9 6.7 6.4 5.8 9.9 9.8 9.6 9.3 9.1 8.8 6.7 6.4 5.1 4.7 4.3 4.0 3.6 3.2 6.2 10.2 9.9 9.5 9.1 8.8 8.4 5.8 13.0 13.0 12.7 12.3 11.9 11.6 6.7 6.4 5.9 5.5 5.1 4.6 4.2 3.7 6.2 11.9 11.7 11.5 11.1 10.7 10.2 5.8 13.4 13.4 13.3 12.8 12.4 11.9 6.7 6.4 6.8 6.3 5.8 5.3 4.8 4.2 6.2 13.6 13.6 13.6 13.1 12.6 12.0 5.7 13.8 13.8 13.8 13.3 12.8 12.3 Temperature of Air on Condenser Coil 35°C 7.3 7.0 0.6 0.5 0.5 0.4 0.4 0.4 6.7 1.8 1.8 1.7 1.7 1.6 1.6 6.3 2.3 2.3 2.2 2.2 2.1 2.1 7.3 7.0 1.6 1.5 1.4 1.2 1.1 1.0 6.7 5.1 5.0 4.9 4.8 4.7 4.5 6.3 6.4 6.4 6.3 6.2 6.0 5.9 7.4 7.1 2.6 2.4 2.2 2.0 1.9 1.7 6.7 8.4 8.2 8.0 7.9 7.7 7.5 6.4 10.5 10.5 10.3 10.2 10.0 9.8 7.4 7.1 3.4 3.2 2.9 2.7 2.4 2.2 6.8 9.0 8.9 8.8 8.6 8.3 8.1 6.4 10.7 10.7 10.7 10.4 10.2 9.9 7.5 7.2 4.2 3.9 3.6 3.3 3.0 2.7 6.8 9.6 9.6 9.6 9.3 9.0 8.7 6.4 11.0 11.0 11.0 10.7 10.4 10.0 Temperature of Air on Condenser Coil 46°C 7.9 8.3 8.4 8.4 8.5 8.6 7.5 7.2 6.9 8.0 1.5 1.5 1.6 1.6 1.6 7.6 7.2 7.0 8.0 7.6 0.7 0.7 0.6 0.6 0.5 0.5 7.3 5.9 5.8 5.8 5.7 5.7 5.6 7.0 7.8 7.8 7.8 7.8 7.7 7.7 8.1 7.7 1.1 1.0 0.9 0.8 0.8 0.7 7.3 6.1 6.1 6.1 6.0 5.9 5.8 7.0 7.7 7.7 7.7 7.6 7.5 7.5 8.1 7.7 1.4 1.3 1.2 1.1 1.0 0.9 7.4 6.3 6.3 6.3 6.2 6.1 6.0 7.1 7.6 7.6 7.6 7.4 7.3 7.2 Tot. 1 20 Cap. (kW) 1.4 4.3 5.9 2.1 6.2 8.5 2.8 8.0 11.2 3.3 9.8 11.5 3.7 11.5 11.7 13 11 10 11 13 12 11 11 14 12 11 12 14 13 11 12 15 13 12 12 0.3 1.6 2.1 0.9 4.4 5.8 1.5 7.3 9.6 1.9 7.8 9.7 2.3 8.3 9.7 10 9 7 9 10 9 8 9 11 9 8 9 11 9 8 9 11 9 8 9 0.4 5.6 7.6 0.6 5.8 7.4 0.8 5.9 7.1 7 6 5 6 7 6 5 6 8 6 5 7 7 6 5 6 7 6 5 6 Sensible Capacity (kW)1 Return Dry Bulb (°C) Tot. 2 Input (kW) 30 28 27 25 23 22 7.0 6.7 1.4 1.3 1.2 1.1 1.0 0.9 6.4 3.5 3.4 3.3 3.2 3.1 3.0 6.0 4.6 4.5 4.4 4.3 4.2 4.1 7.1 6.7 2.6 2.5 2.3 2.1 1.9 1.7 6.4 6.4 6.2 6.1 5.9 5.7 5.5 6.1 8.2 8.1 7.9 7.7 7.6 7.4 7.1 6.7 3.8 3.6 3.3 3.0 2.7 2.4 6.5 9.3 9.1 8.8 8.5 8.2 7.9 6.1 11.7 11.7 11.5 11.2 10.9 10.7 7.1 6.8 4.7 4.3 4.0 3.6 3.3 2.9 6.5 10.5 10.3 10.2 9.8 9.5 9.1 6.1 12.1 12.1 12.0 11.6 11.3 10.9 7.1 6.8 5.5 5.1 4.7 4.3 3.9 3.4 6.5 11.6 11.6 11.6 11.2 10.8 10.3 6.1 12.4 12.4 12.4 12.0 11.6 11.2 Temperature of Air on Condenser Coil 41°C 7.6 3.8 3.8 3.8 3.9 3.9 7.3 6.9 6.6 7.7 7.3 0.7 0.6 0.6 0.5 0.5 0.4 7.0 1.7 1.6 1.6 1.5 1.5 1.4 6.6 2.0 2.0 2.0 1.9 1.9 1.8 7.7 7.3 1.7 1.5 1.4 1.3 1.2 1.1 7.0 7.2 7.0 6.9 6.8 6.7 6.6 6.7 9.2 9.2 9.1 9.0 8.9 8.7 7.7 7.4 2.2 2.1 1.9 1.8 1.6 1.4 7.1 7.6 7.5 7.4 7.3 7.1 7.0 6.7 9.2 9.2 9.2 9.0 8.9 8.7 7.8 7.4 2.8 2.6 2.4 2.2 2.0 1.8 7.1 8.0 8.0 8.0 7.8 7.6 7.4 6.8 9.3 9.3 9.3 9.1 8.9 8.6 Temperature of Air on Condenser Coil 52°C 8.3 7.2 7.2 7.2 7.2 7.2 7.8 7.5 7.2 8.3 3.3 3.4 3.4 3.5 3.6 7.8 7.5 7.3 8.3 7.9 7.6 4.6 4.6 4.7 4.7 4.7 4.7 7.3 6.5 6.5 6.5 6.5 6.5 6.5 8.4 7.9 7.6 4.7 4.7 4.7 4.7 4.7 4.7 7.4 6.2 6.2 6.2 6.2 6.2 6.2 8.5 8.0 0.1 0.1 0.1 0.1 0.1 0.1 7.7 4.7 4.7 4.7 4.7 4.7 4.7 7.4 5.8 5.8 5.8 5.8 5.8 5.8 20 0.8 2.9 4.0 1.5 5.3 7.2 2.2 7.7 10.4 2.6 8.8 10.6 3.0 9.9 10.7 0.4 1.4 1.8 0.9 6.4 8.6 1.3 6.8 8.5 1.6 7.1 8.4 4.7 6.5 4.7 6.2 0.1 4.7 5.8 These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor. Johnson Controls Unitary Products 265485-XTG-B-1208 Moisture Removal Rate (lbs Water/Hour) DR090 Moisture Removal @ 3000 cfm Alternate Mode @ various indoor (dry bulb / wet bulb) conditions 70 60 50 40 30 20 10 0 65 75 85 95 105 Outdoor Temperature (°F) 75db/71wb 85db/71wb 80db/71wb 80db/67wb 75db/67wb 85db/67wb FIGURE 4 - DR090 MOISTURE REMOVAL (ALTERNATE MODE) - IMPERIAL Moisture Removal Rate (lbs Water/Hour) DR090 Moisture Removal @ 3000 cfm Normal Mode @ various indoor (dry bulb / wet bulb) conditions 30 25 20 15 10 5 65 75 85 95 105 Outdoor Temperature (°F) 75db/71wb 85db/71wb 80db/71wb 80db/67wb 75db/67wb 85db/67wb FIGURE 5 - DR090 MOISTURE REMOVAL (NORMAL MODE) - IMPERIAL Johnson Controls Unitary Products 17 265485-XTG-B-1208 Moisture Removal Rate (kg Water/Hour) DR090 Moisture Removal @ 1.42 m3/s Alternate Mode @ various indoor (dry bulb / wet bulb) conditions 30 25 20 15 10 5 0 18.3 29.4 23.9 35.0 40.6 Outdoor Temperature (°C) 23.9db/21.7wb 29.4db/21.7wb 26.7db/21.7wb 26.7db/19.4wb 23.9db/19.4wb 29.4db/19.4wb FIGURE 6 - DR090 MOISTURE REMOVAL (ALTERNATE MODE) - METRIC Moisture Removal Rate (kg Water/Hour) DR090 Moisture Removal @ 1.42 m3/s Normal Mode @ various indoor (dry bulb / wet bulb) conditions 14 12 10 8 6 4 2 18.3 29.4 23.9 35.0 40.6 Outdoor Temperature (°C) 23.9db/21.7wb 29.4db/21.7wb 26.7db/21.7wb 26.7db/19.4wb 23.9db/19.4wb 29.4db/19.4wb FIGURE 7 - DR090 MOISTURE REMOVAL (NORMAL MODE) - METRIC 18 Johnson Controls Unitary Products 265485-XTG-B-1208 TABLE 8: ELECTRICAL DATA 7-1/2 TON Compressors Voltage1 RLA ea. 380 415 7.3 7.3 LRA ea. 58.0 58.0 OD Fan Motors Supply Blower Motor FLA FLA ea. 1.1 1.1 1.5 HP 4.3 4.3 2 HP 5.2 5.2 Pwr Exh Motor Electric Heater Model No. Actual Heater kW Amps 1.5 HP FLA 2.2 2.2 Min. Circuit Ampacity (Amps) 2 HP MCA w/Power Exhaust (Amps) 1.5 HP 2 HP Max Fuse2 Size (Amps) Max Fuse Size w/Power Exhaust (Amps) 1.5 HP 2 HP 1.5 HP 2 HP None -- -- 22.9 23.8 25.1 26.0 30 30 30 30 2TP04520950 5.6 8.5 22.9 23.8 25.1 26.0 30 30 30 30 2TP04521850 11.3 17.2 26.8 28.0 29.6 30.7 30 30 30 35 2TP04522450 15.0 22.8 33.9 35.0 36.6 37.7 35 35 40 40 2TP04523650 21.3 32.4 45.8 47.0 48.6 49.7 50 50 50 50 None -- -- 22.9 23.8 25.1 26.0 30 30 30 30 2TP04520950 6.7 9.3 22.9 23.8 25.1 26.0 30 30 30 30 2TP04521850 13.5 18.8 28.9 30.0 31.6 32.7 30 30 35 35 2TP04522450 17.9 24.9 36.5 37.6 39.3 40.4 40 40 40 45 2TP04523650 25.4 35.3 49.5 50.7 52.3 53.4 50 60 60 60 1. Unit voltage limitations: minimum utilization 342 volts, maximum utilization 457 volts. 2. Maximum HACR breaker of the same amp size is acceptable. Johnson Controls Unitary Products 19 265485-XTG-B-1208 TABLE 9: BLOWER PERFORMANCE 7-1/2 TON STANDARD MOTOR - SIDE DUCT (IMPERIAL) Turns Open ESP (iwg) 0 1 2 3 4 5 CFM Watts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP 0.2 - - - - - - - - - - - - 3580 1340 1.44 3351 1203 1.29 0.4 - - - - - - - - - 3436 1368 1.47 3158 1213 1.30 2929 1076 1.15 0.6 - - - - - - 3310 1402 1.50 2983 1229 1.32 2705 1073 1.15 2475 936 1.00 0.8 - - - 3138 1423 1.53 2762 1232 1.32 2435 1058 1.14 - - - - - - 1.0 2858 1414 1.52 2433 1205 1.29 2057 1013 1.09 - - - - - - - - - TABLE 10: BLOWER PERFORMANCE 7-1/2 TON STANDARD MOTOR - SIDE DUCT (METRIC) Turns Open ESP (Pa) 0 1 2 3 4 5 m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) 50 - - - - - - - - - - - - 1.69 1.34 1.07 1.58 1.20 0.96 100 - - - - - - - - - 1.62 1.37 1.09 1.49 1.21 0.97 1.38 1.08 0.86 149 - - - - - - 1.56 1.40 1.12 1.41 1.23 0.98 1.28 1.07 0.86 1.17 0.94 0.75 199 - - - 1.48 1.42 1.14 1.30 1.23 0.99 1.15 1.06 0.85 - - - - - - 249 1.35 1.41 1.13 1.15 1.20 0.96 0.97 1.01 0.81 - - - - - - - - - TABLE 11: BLOWER PERFORMANCE 7-1/2 TON OPTIONAL MOTOR - SIDE DUCT (IMPERIAL) Turns Open ESP (iwg) 20 0 1 2 3 4 5 CFM Watts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP 0.2 - - - - - - - - - - - - - - - 3938 1666 1.79 0.4 - - - - - - - - - - - - 3925 1764 1.89 3576 1523 1.63 0.6 - - - - - - - - - 3901 1868 2.00 3524 1611 1.73 3176 1370 1.47 0.8 - - - - - - 3862 1971 2.11 3457 1697 1.82 3080 1440 1.54 2732 1199 1.29 1.0 - - - 3801 2065 2.22 3368 1776 1.90 2963 1502 1.61 2586 1245 1.34 - - - 1.2 3712 2145 2.30 3251 1840 1.97 2818 1550 1.66 2413 1276 1.37 - - - - - - 1.4 3101 1883 2.02 2640 1577 1.69 - - - - - - - - - - - - 1.6 2423 1576 1.69 - - - - - - - - - - - - - - - Johnson Controls Unitary Products 265485-XTG-B-1208 TABLE 12: BLOWER PERFORMANCE 7-1/2 TON OPTIONAL MOTOR - SIDE DUCT (METRIC) Turns Open ESP (Pa) 0 1 2 3 4 5 m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) 50 - - - - - - - - - - - - - - - 1.86 1.67 1.33 100 - - - - - - - - - - - - 1.85 1.76 1.41 1.69 1.52 1.22 149 - - - - - - - - - 1.84 1.87 1.49 1.66 1.61 1.29 1.50 1.37 1.10 199 - - - - - - 1.82 1.97 1.58 1.63 1.70 1.36 1.45 1.44 1.15 1.29 1.20 0.96 249 - - - 1.79 2.07 1.65 1.59 1.78 1.42 1.40 1.50 1.20 1.22 1.24 1.00 - - - 299 1.75 2.15 1.72 1.53 1.84 1.47 1.33 1.55 1.24 1.14 1.28 1.02 - - - - - - 349 1.46 1.88 1.51 1.25 1.58 1.26 - - - - - - - - - - - - 398 1.14 1.58 1.26 - - - - - - - - - - - - - - - TABLE 13: BLOWER PERFORMANCE 7-1/2 TON STANDARD MOTOR - DOWNSHOT (IMPERIAL) Turns Open ESP (iwg) 0 1 2 3 4 5 CFM Watts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP 0.2 - - - 3727 1624 1.74 3532 1506 1.62 3325 1372 1.47 3107 1222 1.31 2877 1056 1.13 0.4 3554 1606 1.72 3370 1505 1.61 3175 1387 1.49 2968 1253 1.34 2750 1103 1.18 2521 937 1.01 0.6 3195 1493 1.60 3011 1391 1.49 2816 1273 1.37 2609 1140 1.22 2391 990 1.06 2161 823 0.88 0.8 2806 1372 1.47 2622 1270 1.36 2427 1153 1.24 2220 1019 1.09 - - - - - - 1.0 2361 1232 1.32 2178 1131 1.21 - - - - - - - - - - - - TABLE 14: BLOWER PERFORMANCE 7-1/2 TON STANDARD MOTOR - DOWNSHOT (METRIC) Turns Open ESP (Pa) 0 1 2 3 4 5 m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) 50 - - - 1.76 1.62 1.30 1.67 1.51 1.20 1.57 1.37 1.10 1.47 1.22 0.98 1.36 1.06 0.84 100 1.68 1.61 1.29 1.59 1.50 1.20 1.50 1.39 1.11 1.40 1.25 1.00 1.30 1.10 0.88 1.19 0.94 0.75 149 1.51 1.49 1.19 1.42 1.39 1.11 1.33 1.27 1.02 1.23 1.14 0.91 1.13 0.99 0.79 1.02 0.82 0.66 199 1.32 1.37 1.10 1.24 1.27 1.02 1.15 1.15 0.92 1.05 1.02 0.82 - - - - - - 249 1.11 1.23 0.99 1.03 1.13 0.90 - - - - - - - - - - - - Johnson Controls Unitary Products 21 265485-XTG-B-1208 TABLE 15: BLOWER PERFORMANCE 7-1/2 TON OPTIONAL MOTOR - DOWNSHOT (IMPERIAL) Turns Open ESP (iwg) 0 1 2 3 4 5 CFM Watts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP 0.2 - - - - - - - - - - - - 3786 1702 1.83 3476 1489 1.60 0.4 - - - - - - - - - 3727 1791 1.92 3409 1570 1.68 3099 1357 1.46 0.6 - - - 3994 2117 2.27 3661 1881 2.02 3335 1652 1.77 3018 1431 1.54 2708 1218 1.31 0.8 - - - 3590 1969 2.11 3256 1733 1.86 2931 1504 1.61 2613 1283 1.38 2304 1070 1.15 1.0 3516 2053 2.20 3174 1809 1.94 2841 1573 1.69 2515 1344 1.44 2198 1123 1.21 - - - 1.2 3091 1880 2.02 2749 1636 1.76 2416 1400 1.50 2090 1171 1.26 - - - - - - 1.4 2658 1692 1.82 2316 1448 1.55 - - - - - - - - - - - - 1.6 2218 1486 1.59 - - - - - - - - - - - - - - - TABLE 16: BLOWER PERFORMANCE 7-1/2 TON OPTIONAL MOTOR - DOWNSHOT (METRIC) Turns Open ESP (Pa) 0 1 2 3 4 5 m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) 50 - - - - - - - - - - - - 1.79 1.70 1.36 1.64 1.49 1.19 100 - - - - - - - - - 1.76 1.79 1.43 1.61 1.57 1.26 1.46 1.36 1.09 149 - - - 1.89 2.12 1.69 1.73 1.88 1.50 1.57 1.65 1.32 1.42 1.43 1.15 1.28 1.22 0.97 199 - - - 1.69 1.97 1.58 1.54 1.73 1.39 1.38 1.50 1.20 1.23 1.28 1.03 1.09 1.07 0.86 249 1.66 2.05 1.64 1.50 1.81 1.45 1.34 1.57 1.26 1.19 1.34 1.08 1.04 1.12 0.90 - - - 299 1.46 1.88 1.50 1.30 1.64 1.31 1.14 1.40 1.12 0.99 1.17 0.94 - - - - - - 349 1.25 1.69 1.35 1.09 1.45 1.16 - - - - - - - - - - - - 398 1.05 1.49 1.19 - - - - - - - - - - - - - - - NOTES FOR TABLES 9 THROUGH 16: • “Turns Open” refers to the setting of the variable pitch motor sheave, where “0 Turns Open” is fully closed. • Blower performance includes dry coil and 2” (51mm) throw-away filters. • Blower performance for gas heat includes the maximum number of heat tubes available for each tonnage. • ESP (External Static Pressure) given is that available for the supply and return air duct system. All internal resistances have been deducted from the total static pressure of the blower. 22 Johnson Controls Unitary Products 265485-XTG-B-1208 TABLE 17: ADDITIONAL STATIC RESISTANCE (IMPERIAL) CFM Cooling Only1 Electric Heat KW2 Economizer2 3 9 18 24 36 54 0.10 1900 0.06 0.02 0.05 0.06 0.07 0.08 2100 0.07 0.02 0.06 0.07 0.08 0.09 0.11 2300 0.08 0.02 0.07 0.08 0.09 0.10 0.13 2500 0.09 0.02 0.08 0.09 0.10 0.11 0.14 2700 0.11 0.03 0.09 0.10 0.12 0.13 0.16 2900 0.12 0.03 0.10 0.11 0.13 0.14 0.18 3100 0.14 0.03 0.12 0.13 0.15 0.16 0.20 3300 0.16 0.03 0.13 0.14 0.17 0.18 0.22 3500 0.18 0.04 0.15 0.16 0.19 0.20 0.24 3700 0.20 0.04 0.17 0.18 0.21 0.22 0.26 3900 0.23 0.04 0.19 0.20 0.23 0.24 0.28 4100 0.25 0.04 0.21 0.22 0.25 0.26 0.31 4300 0.28 0.05 0.23 0.24 0.28 0.29 0.34 4500 0.30 0.05 0.25 0.26 0.30 0.31 0.37 4700 0.33 0.05 0.28 0.29 0.33 0.34 0.40 4900 0.36 0.05 0.30 0.31 0.35 0.37 0.43 5100 0.39 0.06 0.33 0.34 0.38 0.40 0.46 5300 0.42 0.06 0.35 0.37 0.41 0.43 0.49 5500 0.45 0.06 0.38 0.40 0.44 0.46 0.53 5700 0.48 0.06 0.41 0.43 0.47 0.49 0.56 5900 0.52 0.07 0.44 0.46 0.50 0.53 0.59 6100 0.56 0.07 0.47 0.49 0.53 0.56 0.62 6300 0.60 0.07 0.50 0.53 0.56 0.59 0.65 1. Add these resistance values to the available static resistance in the respective Blower Performance Tables. 2. Deduct these resistance values from the available external static pressure shown in the respective Blower Performance Table. 3. The pressure drop through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air duct system is less than 0.25 IWG, the unit will deliver less CFM during full economizer operation. Johnson Controls Unitary Products 23 265485-XTG-B-1208 TABLE 18: ADDITIONAL STATIC RESISTANCE (METRIC) m3/s Cooling Only1 Electric Heat kW2 Economizer2 3 9 18 24 36 54 0.89 14.9 5.0 12.4 14.9 17.4 19.9 24.8 0.99 17.4 5.0 14.9 17.4 19.9 22.4 27.3 1.08 19.9 5.0 17.4 19.9 22.4 24.8 32.3 1.18 22.4 5.0 19.9 22.4 24.8 27.3 34.8 1.27 27.3 7.5 22.4 24.8 29.8 32.3 39.7 1.36 29.8 7.5 24.8 27.3 32.3 34.8 44.7 1.46 34.8 7.5 29.8 32.3 37.3 39.7 49.7 1.55 39.7 7.5 32.3 34.8 42.2 44.7 54.6 1.65 44.7 9.9 37.3 39.7 47.2 49.7 59.6 1.74 49.7 9.9 42.2 44.7 52.2 49.7 64.6 1.83 57.1 9.9 47.2 49.7 57.1 59.6 69.5 1.93 62.1 9.9 52.2 54.6 62.1 64.6 77.0 1.02 69.5 12.4 57.1 59.6 69.5 72.0 84.4 2.12 74.5 12.4 62.1 64.6 74.5 77.0 91.9 2.21 82.0 12.4 69.5 72.0 82.0 84.4 99.3 2.30 89.4 12.4 74.5 77.0 86.9 91.9 106.8 2.40 96.9 14.9 82.0 84.4 94.4 99.3 114.2 2.49 104.3 14.9 86.9 91.9 101.8 106.8 121.7 2.59 111.8 14.9 94.4 99.3 109.3 114.2 131.6 2.68 119.2 14.9 101.8 106.8 116.7 121.7 139.1 2.77 129.1 17.4 109.3 114.2 124.2 131.6 146.5 2.87 139.1 17.4 116.7 121.7 131.6 139.1 154.0 2.96 149.0 17.4 124.2 131.6 139.1 146.5 161.4 1. Add these resistance values to the available static resistance in the respective Blower Performance Tables. 2. Deduct these resistance values from the available external static pressure shown in the respective Blower Performance Table. 3. The pressure drop through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air duct system is less than 62.1 Pa, the unit will deliver less m3/s during full economizer operation. 24 Johnson Controls Unitary Products 265485-XTG-B-1208 TABLE 19: ELECTRIC HEAT MINIMUM SUPPLY AIR - IMPERIAL HEATER kW TABLE 20: ELECTRIC HEAT MINIMUM SUPPLY AIR - METRIC UNIT MODEL SIZE, NOMINAL TONS HEATER UNIT MODEL SIZE, NOMINAL TONS 7.5 VOLTAGE 7.5 MINIMUM SUPPLY AIR CFM 9 2250 9 18 2250 18 380/415 VOLTAGE kW MINIMUM SUPPLY AIR m3/s 1.06 1.06 380/415 24 2250 24 1.06 36 2250 36 1.06 MOTOR SHEAVE BLOWER SHEAVE TABLE 21: INDOOR BLOWER SPECIFICATIONS MOTOR MODEL BELT HP RPM Eff. SF Frame Datum Dia. (in.) Bore (in.) Model Datum Dia. (in.) Bore (in.) Model 1-1/2 1725 80% 1.15 56 3.4 - 4.4 7/8 1VM50 7.5 1 AK79 A55 2 1725 80% 1.15 56 3.4 - 4.4 7/8 1VM50 6.5 1 AK69 A53 DR090 TABLE 22: 4 POINT LOAD WEIGHT Location (lbs. (kg.)) Model 090 A B C D 250 (113.4) 215 (97.5) 309 (140.2) 374 (169.6) Y X FRONT LEFT F R O N T L E F T B A C Unit Model Number X Y DR090 41 (1041) 24 (610) D FIGURE 9 - UNIT CENTER OF GRAVITY FIGURE 8 - UNIT 4 POINT LOAD Johnson Controls Unitary Products 25 265485-XTG-B-1208 TABLE 23: 6 POINT LOAD WEIGHT Locations (lbs. (kg.)) Model 090 A B C D E F 171 (77.6) 154 (69.9) 139 (63.0) 201 (91.2) 225 (102.0) 258 (117.0) TABLE 24: UNIT WEIGHT Model Shipping Weight lbs. (kg) Operating Weight lbs. (kg) 090 1163 (527.5) 1148 (520.7) F R O N T L E F T D C B A E F FIGURE 10 - UNIT 6 POINT LOAD 30-11/32 (770) 8 Power Entry Ø 2-1/2 (65) 4-1/4 (110) See Detail B Control Entry Ø 7/8 (22) Power Entry Ø 2-1/2 (65) 59 (1500) 17-3/16 30-3/16 (435) (765) 6-3/16 24-3/16 (155) (615) LEFT 11-1/2 (290) Convenience Power Outlet Entry Ø 7/8 (22) 27 (685) FRONT For Drain Dimensions See Detail D 89 (2260) For Baserail Dimensions See Detail C NOTE: (xxx) indicates dimensions given in millimeters FIGURE 11 - UNIT DIMENSIONS TABLE 25: UNIT HEIGHT 26 Unit Model Number X DR090 50 3/4 (1289) Johnson Controls Unitary Products 265485-XTG-B-1208 G a s P ip e In le t 2 -3 /8 (6 0 ) DETAIL C DETAIL B 5 -1 /4 (1 3 5 ) 3 -3 /4 (9 5 ) B a s e P a n 1 7 -1 3 /1 6 (4 5 0 ) V ie w o f W a ll A c r o s s fr o m C o il 3 -9 /1 6 (9 0 ) TABLE 26: UNIT CLEARANCES 1 Top2 72(1830) Right 12(305) Front 36(915) Left 36(915) Rear3 36(915) Bottom4 0(0) DETAIL D 1. In inches and millimeters, in.(mm). 2. Units must be installed outdoors. Overhanging structure or shrubs should not obstruct condenser air discharge outlet. 3. To remove the slide-out drain pan, a rear clearance of 60” (1525 mm) is required. If space is unavailable, the drain pan can be removed through the front by separating the corner wall. 4. Units may be installed on combustible floors. 5 -3 /8 (1 3 5 ) R IG H T 8 0 -5 /8 (2 0 5 0 ) IN S U L A T E D D E C K U N D E R C O N D E N S E R S E C T IO N 2 0 (5 1 0 ) S U P P L Y 6 2 0 (5 1 0 ) (1 5 0 ) 2 T Y P . (5 0 ) R E T U R N 3 0 (7 6 0 ) IN S U L A T E D D E C K U N D E R C O M P R E S S O R S E C T IO N 5 0 -1 /2 (1 2 8 5 ) 8 1 4 O R (2 0 5 ) (3 5 5 ) F R O N T N O T E : (X X X ) IN D IC A T E S D IM E N S IO N S IN M IL L IM E T E R S FIGURE 12 - PREDATOR® ROOF CURB DIMENSIONS Johnson Controls Unitary Products 27 265485-XTG-B-1208 2 T Y P (5 0 ) 2 3 (5 8 5 ) 3 0 -1 /2 (7 7 5 ) 5 0 -1 /2 (1 2 8 5 ) 4 (1 0 0 ) 2 6 (6 6 0 ) R E T U R N 8 0 -5 /8 (2 0 5 0 ) S U P P L Y 1 0 (2 5 5 ) 7 6 -5 /8 (1 9 4 5 ) F R O N T 5 9 -1 /4 (1 5 0 5 ) 9 4 (2 3 9 0 ) 6 4 -1 /4 (1 6 3 0 ) R IG H T FIGURE 13 - SUNLINE™ TO PREDATOR® TRANSITION ROOF CURB 3 2 -1 1 /1 6 (8 3 0 ) 6 -1 3 /1 6 (1 7 5 ) 6 -1 3 /1 6 (1 7 5 ) N O T E : (X X X ) IN D IC A T E S D IM E N S IO N S IN M IL L IM E T E R S 6 -1 3 /1 6 (1 7 5 ) 2 4 (6 1 0 ) 2 7 -1 /2 (7 0 0 ) L E F T 2 1 (5 3 5 ) 1 8 (4 5 5 ) 1 9 -3 /1 6 (4 8 5 ) 2 1 -3 /1 6 (5 4 0 ) 1 7 -3 /1 6 (4 3 5 ) 1 2 -5 /1 6 (3 1 5 ) 1 4 -2 3 /3 2 (3 7 5 ) 1 6 -3 /8 (4 1 5 ) 1 8 -1 /1 6 (4 6 0 ) B o C o C o O u E n tto m n tro n v e tle t try P o w e r, l a n d n ie n c e W ir in g F R O N T B o tto m g a s s u p p ly e n tr y 6 3 -1 /2 (1 6 1 0 ) FIGURE 14 - BOTTOM DUCT OPENINGS (FROM ABOVE) 28 Johnson Controls Unitary Products 265485-XTG-B-1208 18-1/4 (465) REAR DUCT DIMENSIONS DR090 “A” “B” “C” 28 1/4 (717) 18 1/16 (459) 28 1/4 (717) A Return Air DIMENSION MODEL Supply Air 18-1/4 (465) B 2-31/32 (75) 5-5/32 (130) C NOTE: (XXX) indicates millimeters 31-11/16 (805) FIGURE 15 - REAR DUCT DIMENSIONS 58 1/4 (148) 88 1/4 (224.2) 39 1/2 (100) or 47 1/2 (120.7) Outside Air Intake Hood 35 3/4 (90.8) Relief Hood for Power Exhaust or Barometric Relief 26 (66) 25 3/4 (65.4) 26 (66) 30 1/4 (76.8) FIGURE 16 - DOWNFLOW ECONOMIZER HOOD DETAIL Johnson Controls Unitary Products 29 265485-XTG-B-1208 TABLE 27: ECONOMIZER USAGE Application Description Model Bottom Return Downflow economizer with barometric relief 2EE04705424 Side Return Horizontal economizer without barometric relief 2EE047055241 ERV or End Return Slab Economizer, 50” tall cabinet 2EE047052242 1. Barometric relief must be ordered seperately and installed in duct work. 2. Barometric relief or fresh air hood not included. Must be ordered seperately. 2EE04705424 Fresh Air Hood 2EE04705424 2EE04705424 2EE04705424 Fresh Air Damper Return Air Damper Barometric Relief Damper 2EE04705424 Barometric Relief Hood FIGURE 17 - FACTORY INSTALLED DOWNFLOW ECONOMIZER 2EE04705424 Fresh Air Hood 2EE04705424 2EE04705424 Fresh Air Damper Return Air Damper 2PE047032XX Power Exhaust 2EE04705424 Barometric Relief Damper 2EE04705424 Barometric Relief Hood FIGURE 18 - FIELD INSTALLED DOWNFLOW ECONOMIZER W/POWER EXHAUST 30 Johnson Controls Unitary Products 265485-XTG-B-1208 2EE04705524 Return Air Damper Field Installed Duct Work 2EE04705524 Fresh Air Damper 2PE047032XX Power Exhaust 1EH0408 Barometric Relief Damper 1EH0408 Barometric Relief Hood 2EE04705524 Fresh Air Hood FIGURE 19 - FIELD INSTALLED HORIZONTAL ECONOMIZER W/POWER EXHAUST 1EH0409 Fresh Air Hood 2EE04705X24 Slab Economizer 2PE047032XX Power Exhaust 1EH0409 Barometric Relief Damper 1EH0409 Barometric Relief Hood FIGURE 20 - SLAB ECONOMIZER DOWNFLOW W/POWER EXHAUST Johnson Controls Unitary Products 31 265485-XTG-B-1208 1EH0409 Fresh Air Hood Field Installed Duct Work 2EE04705X24 Slab Economizer 1EH0409 Barometric Relief Hood 1EH0409 Barometric Relief Damper 2PE047032XX Power Exhaust FIGURE 21 - SLAB ECONOMIZER END RETURN W/POWER EXHAUST 32 Johnson Controls Unitary Products 265485-XTG-B-1208 THERMOSTAT TERMINALS 1 ( RCB ) REHEAT CONTROL BOARD RC RH R Y1 Y1 Y2 Y2 W1 W1 W2 W2 G G C C X1 OCC X3 TERMINAL BLOCK RH 2 X4 A1 HUM 1 A2 HUM 2 T DEHUMIDISTAT 3 3 T 4 TO REMOTE SENSOR 2ET04701324 IF USED 1 Electronic programmable Thermostat 2ET0770010024 ( includes subbase). 2 Terminals A1 and A2 provide a relay output to close the outdoor economizer dampers when the thermostat switches to the set-back position. 3 Dehumidistat closes on rise in humidity. TYPICAL THERMOSTAT RC R RH Y1 Y1 Y2 Y2 G G W1 W1 W2 W2 OCC C C ( RCB ) REHEAT CONTROL BOARD TERMINAL BLOCK RH 1 2 DEHUMIDISTAT 1 3 4 HUM 1 Dehumidistat closes on rise in humidity. FIGURE 22 - TYPICAL LOW VOLTAGE FIELD WIRING Johnson Controls Unitary Products 33 265485-XTG-B-1208 TERMINAL BLOCK TB1 FIELD SUPPLIED DISCONNECT GROUND LUG THREE PHASE POWER SUPPLY FIGURE 23 - FIELD WIRING DISCONNECT - COOLING UNIT WITH OR WITHOUT ELECTRIC HEAT CONTACTOR 1M GROUND LUG T1 T2 T3 L1 L2 L3 FIELD SUPPLIED DISCONNECT THREE PHASE POWER SUPPLY FIGURE 24 - FIELD WIRING DISCONNECT - COOLING UNIT WITH GAS HEAT 34 Johnson Controls Unitary Products 265485-XTG-B-1208 FIGURE 25 - TYPICAL DR090 COOLING UNIT WITH GAS HEAT WIRING DIAGRAM Johnson Controls Unitary Products 35 265485-XTG-B-1208 FIGURE 26 - TYPICAL DR090 COOLING UNIT WITH/WITHOUT ELECTRIC HEAT WIRING DIAGRAM 36 Johnson Controls Unitary Products 265485-XTG-B-1208 FIGURE 27 - TYPICAL DR090 REHEAT WIRING DIAGRAM Johnson Controls Unitary Products 37 265485-XTG-B-1208 GUIDE SPECIFICATIONS PREDATOR® MagnaDRY™ DR 090 GENERAL Units shall be manufactured by Unitary Products in an ISO 9001 certified facility. YORK® Predator® MagnaDRY™ units are convertible single packages with a common footprint cabinet and common roof curb. All units have two compressors with independent refrigeration circuits to provide 2 stages of cooling. The units were designed for light commercial applications and can be easily installed on a roof curb, slab, or frame. All Predator® MagnaDRY™ units are self-contained and assembled on rigid full perimeter base rails allowing for 3-way forklift access and overhead rigging. Every unit is completely charged, wired, piped, and tested at the factory to provide a quick and easy field installation. All units are convertible between side and down airflow. Independent economizer designs are used on side and down discharge applications, as well as all tonnage sizes. Predator® MagnaDRY™ units are available in the following configurations: cooling only, cooling with electric heat, and cooling with gas heat. Electric heaters are available as factory-installed options or field-installed accessories. evaporator fan performance without removing panels or creating bypass of the coils. Condensate pan shall be slide out design, constructed of a non corrosive material, internally sloped and conforming to ASHRAE 62-B9 standards. Condensate connection shall be a minimum of ¾” I.D. female and be rigid mount connection. INDOOR (EVAPORATOR) FAN ASSEMBLY Fan shall be a belt drive assembly and include an adjustable pitch motor pulley. Job site selected brake horsepower shall not exceed the motors nameplate horsepower rating plus the service factor. Units shall be designed to operate within the service factor. Fan wheel shall be double inlet type with forward curve blades, dynamically balanced to operate smoothly throughout the entire range of operation. Airflow design shall be constant volume. Bearings shall be sealed and permanently lubricated for longer life and no maintenance. Entire blower assembly and motor shall be slide out design. OUTDOOR (CONDENSER) FAN ASSEMBLY DESCRIPTION Units shall be factory assembled, single package, (Elec/Elec, Gas/Elec), designed for outdoor installation. Units shall have a minimum EER of 10.5 (3.08 CoP). They shall have built in field convertible duct connections for down discharge supply/ return or horizontal discharge supply/return and be available with factory installed options or field installed accessories. The units shall be factory wired, piped and charged with R-22 refrigerant and factory tested prior to shipment. All unit wiring shall be both numbered and color coded. The cooling performance shall be rated in accordance with DOE and ARI test procedures. Units shall be CSA certified to ANSI Z21.47 and UL 1995/CAN/CSA No. 236-M90 standards. The outdoor fans shall be of the direct drive type, discharge air vertically, have aluminum blades riveted to corrosion resistant steel spider brackets and shall be dynamically balanced for smooth operation. The outdoor fan motors shall have permanently lubricated bearings internally protected against overload conditions and staged independently. A cleaning window shall be provided on two sides of the units for coil cleaning. REFRIGERANT COMPONENTS Compressors: A. Shall be fully hermetic type, direct drive, internally protected with internal high-pressure relief and over temperature protection. The hermetic motor shall be suction gas cooled and have a voltage range of + or – 10% of the unit nameplate voltage. B. Shall have internal spring isolation and sound muffling to minimize vibration and noise, and be externally isolated on a dedicated, independent mounting. UNIT CABINET Unit cabinet shall be constructed of galvanized steel with exterior surfaces coated with a non-chalking, powder paint finish, certified at 1000 hours salt spray test per ASTM-B117 standards. Indoor blower sections shall be insulated with up to 1/2” (1.27 cm) thick insulation coated on the airside. Aluminum foil faced insulation shall be used in the unit’s compartments and be fastened to prevent insulation from entering the air stream. Cabinet doors shall be hinged with tool-less access for easy servicing and maintenance. Full perimeter base rails shall be provided to assure reliable transit of equipment, overhead rigging, fork truck access and proper sealing on roof curb applications. Disposable 2” filters shall be furnished and be accessible through hinged access door. Fan performance measuring ports shall be provided on the outside of the cabinet to allow accurate air measurements of 38 Coils: A. Evaporator and condenser coils shall have aluminum plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option. B. Evaporator and condenser coils shall be of the direct expansion, draw-thru design. Johnson Controls Unitary Products 265485-XTG-B-1208 Refrigerant Circuit and Refrigerant Safety Components shall include: A. Independent fixed-orifice or thermally operated expansion devices. B. Solid core filter drier/strainer to eliminate any moisture or foreign matter. C. Accessible service gage connections on both suction and discharge lines to charge, evacuate, and measure refrigerant pressure during any necessary servicing or troubleshooting, without losing charge. D. The unit shall have two independent refrigerant circuits, equally split in 50% capacity increments. Unit Controls: A. Unit shall be complete with self-contained low-voltage control circuit protected by a resettable circuit breaker on the 24-volt transformer side. B. Unit shall incorporate a lockout circuit which provides reset capability at the space thermostat or base unit should any of the following standard safety devices trip and shut off compressor: C. Loss-of-charge/Low-pressure switch. (1) High-pressure switch. (2) Freeze-protection thermostat, evaporator coil. If any of the above safety devices trip, an LED (light-emitting diode) indicator shall flash a diagnostic code that indicates which safety switch has tripped. air entering temperature of 40 ºF/4.4°C. Burners shall be of the in-shot type, constructed of aluminum-coated steel. All gas piping shall enter the unit cabinet at a single location, through either the side or bottom, without any field modifications. An integrated control board shall provide timed control of evaporator fan functioning and burner ignition. Heating section shall be provided with the following minimum protection: A. Primary and auxiliary high-temperature limit switches. B. Induced draft pressure sensor. C. Flame roll out switch (manual reset). D. Flame proving controls. NOTE: Unit shall have two independent stages of capacity (60% 1st stage, 100% 2nd stage). ELECTRIC HEATING SECTION (IF EQUIPPED) An electric heating section, with nickel chromium elements, shall be provided in a range of 9 thru 54 KW, offering two states of capacity all sizes. The heating section shall have a primary limit control(s) (automatic reset) to prevent the heating element system from operating at an excessive temperature. The Heating Section assembly shall slide out of the unit for easy maintenance and service. Units with Electric Heating Sections shall be wired for a single point power supply with branch circuit fusing (where required). UNIT OPERATING CHARACTERISTICS Unit shall be capable of starting and running at 125 ºF/52°C outdoor temperature, exceeding maximum load criteria of ARI Standard 340/360. The compressor, with standard controls, shall be capable of operation down to 0 ºF/-17.8°C outdoor temperature. Unit shall be provided with fan time delay to prevent cold air delivery before heat exchanger warms up. (Gas heat only) D. Unit shall incorporate “AUTO RESET” compressor over temperature, over current protection. E. Unit shall operate with conventional thermostat designs and have a low voltage terminal strip for easy hook-up. F. Unit control board shall have on-board diagnostics and fault code display. G. Standard controls shall include anti-short cycle and low voltage protection, and permit cooling operation down to 0 ºF/-17.8°C. H. Control board shall monitor each refrigerant safety switch independently. STANDARD LIMITED WARRANTIES - Compressor – 5 Years, Heat Exchanger – 10 Years, Elect. Heat Elem. – 5 Years, Parts – 1 Year I. Control board shall retain last 5 fault codes in non-volatile memory, which will not be lost in the event of a power loss. FACTORY INSTALLED OPTIONAL OUTDOOR AIR (Shall be made available by either/or): GAS HEATING SECTION (IF EQUIPPED) Heat exchanger and exhaust system shall be constructed of aluminized steel and shall be designed with induced draft combustion with post purge logic, energy saving direct spark ignition, and redundant main gas valve. The heat exchanger shall be of the tubular type, constructed of T1-40 aluminized steel for corrosion resistance and allowing minimum mixed Johnson Controls Unitary Products ELECTRICAL REQUIREMENTS - All unit power wiring shall enter unit cabinet at a single factory provided location and be capable of side or bottom entry to minimize roof penetrations and avoid unit field modifications. Separate side and bottom openings shall be provided for the control wiring. 1. ELECTRONIC ENTHALPY AUTOMATIC ECONOMIZER – Outdoor and return air dampers that are interlocked and positioned by a fully-modulating, springreturn damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG. A unit-mounted potentiometer shall be provided to adjust the outdoor and return 39 2. air damper assembly to take in outdoor air to meet the minimum ventilation requirement of the conditioned space during normal operation. During economizer operation, a mixed-air temperature control shall modulate the outdoor and return air damper assembly to prevent the supply air temperature from dropping below 55 ºF/ 12.8°C. Changeover from compressor to economizer operation shall be provided by an integral electronic enthalpy control that feeds input into the basic module. The outdoor intake opening shall be covered with a rain hood that matches the exterior of the unit. Water eliminator/filters shall be provided. Simultaneous economizer/ compressor operation is also possible. Dampers shall fully close on power loss. Available with barometric relief or power exhaust. • COIL GUARD - Designed to prevent condenser coil damage. • BAS CONTROLS - Include supply air sensor, return air sensor, dirty filter indicator and air proving switch. • DIRTY FILTER SWITCH – This kit includes a differential pressure switch that energizes the fault light on the unit thermostat, indicating that there is an abnormally highpressure drop across the filters. • BREAKER – An HACR breaker can be factory installed on gas heat units or cooling units with electric heat. • DISCONNECT SWITCH - A disconnect can be factory installed on a cooling only units sized for the largest electric heat available. MOTORIZED OUTDOOR AIR DAMPERS – Outdoor and return air dampers that are interlocked and positioned by a 2-position, spring-return damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG. A unit-mounted potentiometer shall be provided to adjust the outdoor and return air damper assembly to take in the design CFM of outdoor air to meet the ventilation requirements of the conditioned space during normal operation. Whenever the indoor fan motor is energized, the dampers open up to one of two pre-selected positions – regardless of the outdoor air enthalpy. Dampers return to the fully closed position when the indoor fan motor is de-energized. Dampers shall fully close on power loss. • STAINLESS STEEL HEAT EXCHANGER – For applications in a corrosive environment, this option provides a full stainless steel heat exchanger assembly. • STAINLESS STEEL DRAIN PAN - Provides years of trouble free operation in corrosive environments. • SMOKE DETECTOR – A smoke detector can be factory mounted and wired in the supply and/or return air compartments. OTHER PRE-ENGINEERED ACCESSORIES AVAILABLE • ROOF CURB - 14” and 8” high, full perimeter knockdown curb, with hinged design for quick assembly. • BAROMETRIC RELIEF DAMPER – (Unit mounted – Downflow, Duct Mounted – Horizontal) – Contains a rain hood, air inlet screen, exhaust damper and mounting hardware. Used to relieve internal air pressure through the unit during economizer operation. • PROPANE CONVERSION KIT – Contains new orifices and gas valve springs to convert from natural to L.P. gas. • -60 ºF GAS HEAT KIT – Provides an electric heat kit for the gas compartment for use in extreme low ambient conditions. • ECONOMIZER (Downflow and Horizontal flow) • POWER EXHAUST – (Unit mount – Downflow, Duct mount – Horizontal flow) • DUAL ENTHALPY KIT - Provides a second input to economizer to monitor return air. ADDITIONAL FACTORY INSTALLED OPTIONS • • • • ALTERNATE INDOOR BLOWER MOTOR – For applications with high restrictions, units are available with optional indoor blower motors that provide higher static output and/or higher airflow. CONVENIENCE OUTLET (POWERED/NON-POWERED) – Unit can be provided with an optional 120VAC GFCI outlet with cover on the corner of the unit housing the compressors. ELECTRIC HEAT - Electric Heaters range from 7 kW to 27 kW and are available in all the voltage options of the base unit. PHASE MONITOR - Designed to prevent damage in outof-phase condition. Subject to change without notice. Printed in U.S.A. Copyright © 2009 by Johnson Controls, Inc. All rights reserved. Johnson Controls Unitary Products 5005 York Drive Norman, OK 73069 265485-XTG-B-1208 Supersedes: 265485-YTG-A-0806