Download Miller XR Python Owner`s manual

OM-1500-17
218 022G
2006−06
Processes
MIG (GMAW) Welding
Description
Semi-Automatic, Air-Cooled,
MIG (GMAW) Welding Gun
™
XR -A Python 25 Ft.
®
200 Ampere Push-Pull Welding Gun
File: MIG (GMAW)
Visit our website at
www.MillerWelds.com
From Miller to You
Thank you and congratulations on choosing Miller. Now you can get
the job done and get it done right. We know you don’t have time to do
it any other way.
That’s why when Niels Miller first started building arc welders in 1929,
he made sure his products offered long-lasting value and superior
quality. Like you, his customers couldn’t afford anything less. Miller
products had to be more than the best they could be. They had to be the
best you could buy.
Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.
This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They
will help you protect yourself against potential hazards on the worksite.
We’ve made installation and operation quick
and easy. With Miller you can count on years
of reliable service with proper maintenance.
And if for some reason the unit needs repair,
there’s a Troubleshooting section that will
help you figure out what the problem is. The
Miller is the first welding parts list will then help you to decide the
equipment manufacturer in exact part you may need to fix the problem.
the U.S.A. to be registered to
the ISO 9001:2000 Quality Warranty and service information for your
System Standard.
particular model are also provided.
Miller Electric manufactures a full line
of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor to receive the latest full
line catalog or individual specification sheets. To locate your nearest
distributor or service agency call 1-800-4-A-Miller, or visit us at
www.MillerWelds.com on the web.
Mil_Thank 4/05
Working as hard as you do
− every power source from
Miller is backed by the most
hassle-free warranty in the
business.
TABLE OF CONTENTS
SECTION 1 −SAFETY PRECAUTIONS FOR GMAW WELDING GUNS − READ BEFORE USING . . . . . . . .
1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2. GMAW Gun Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EMF INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2 − DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1. Warning Label Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2. Symbols And Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2. Gun Lead Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 − OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1. Controls and Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2. Drive Roll Removal/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3. Idler Roll Removal/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5 − MAINTENANCE & TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2. Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3. Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 6 − ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 − PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 8 − OPTIONS AND ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY
1
1
1
2
3
3
4
5
5
5
6
6
7
8
9
9
9
10
11
12
18
Declaration of Conformity for
European Community (CE) Products
NOTE
This information is provided for units with CE certification (see rating label on unit).
Manufacturer:
European Contact:
Miller Electric Mg. Co.
1635 W. Spencer St.
Appleton, WI 54914 USA
Phone: (920) 734-9821
Mr. Danilo Fedolfi,
Managing Director
ITW Welding Products Italy S.r.l.
Via Privata Iseo 6/E
20098 San Giuliano
Milanese, Italy
Phone: 39(02)98290-1
Fax: 39(02)98290203
European Contact Signature:
Declares that the product:
Python ®
conforms to the following Directives and Standards:
Directives
Low Voltage Directive: 73/23/EEC
Electromagnetic Compatibility (EMC) Directive: 89/336/EEC
Standards
Arc Welding Equipment − Part 5: Wire Feeders. IEC 60974-5 Ed. 1
Arc Welding Equipment − Part 10: Electromagnetic Compatibility (EMC) Requirements. IEC 60974-10 August 2002
Arc Welding Equipment − Part 1: Welding Power Sources. IEC 60974-1 Ed. 2.1
Degrees Of Protection Provided By Enclosure (IP Code) IEC 60529 Ed. 2.1
Insulation Coordination For Equipment Within Low-Voltage Systems −
Part 1: Principles, Requirements and Tests: IEC 60664-1 Ed. 1.1
Arc Welding Equipment − Part 7: Torches. IC 60974-7 Ed.1
The product technical file is maintained by the responsible Business Unit(s) located at the manufacturing facility.
dec_wire_6/05
SECTION 1 −SAFETY PRECAUTIONS FOR GMAW
WELDING GUNS − READ BEFORE USING
SR7_8/03
1-1. Symbol Usage
Means Warning! Watch Out! There are possible hazards with this
procedure! The possible hazards are shown in the adjoining symbols.
Y Marks a special safety message.
. Means NOTE; not safety related.
This group of symbols means Warning! Watch Out! Possible ELECTRIC SHOCK and HOT PARTS hazards.
Consult symbols and related instructions below for necessary actions to avoid the hazards.
1-2. GMAW Gun Hazards
WARNING
GMAW WELDING can be hazardous.
PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN
AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR DOCTOR.
In welding, as in most jobs, exposure to certain hazards occurs. Welding is safe when precautions are taken. The
safety information given below is only a summary of the more complete safety information found in the wire feeder
and welding power source Owner’s Manuals. Read and follow all safety precautions.
HAVE ALL INSTALLATION, OPERATION, MAINTENANCE, AND REPAIR WORK PERFORMED ONLY BY
QUALIFIED PEOPLE.
ELECTRIC SHOCK can kill.
1.
2.
3.
4.
Always wear dry insulating gloves.
Insulate yourself from work and ground.
Do not touch live electrode or electrical parts.
Repair or replace worn, damaged, or cracked
gun or cable insulation.
5. Turn off welding power source before changing
contact tip or gun parts.
6. Keep all covers and handle securely in place.
FUMES AND GASES can be hazardous
to your health.
1. Keep your head out of the fumes.
2. Ventilate area, or use breathing device.
3. Read Material Safety Data Sheets (MSDSs) and
manufacturer’s instructions for material used.
WELDING can cause fire or explosion.
1. Do not weld near flammable material.
2. Do not weld on closed containers.
3. Watch for fire; keep extinguisher nearby.
ARC RAYS can burn eyes and skin.
1. Wear welding helmet with correct shade of filter.
2. Wear correct eye and body protection.
3. Cover exposed skin with spatter-resistant
clothing.
HOT SURFACES can burn skin.
1. Allow gun to cool before touching.
2. Do not touch hot metal.
3. Protect hot metal from contact by others.
NOISE can damage hearing; SOME
APPLICATIONS, SUCH AS PULSING,
are noisy.
1. Check for noise level limits exceeding those
specified by OSHA.
2. Use approved ear plugs or ear muffs if noise level
is high.
3. Warn others nearby about noise hazard.
WELDING WIRE can cause puncture
wounds.
1. Keep hands and body away from gun tip when
trigger is pressed.
BUILD UP OF GAS can injure or
kill
1. Shut off shielding gas supply when not in
use.
2. Always ventilate confined spaces or use
approved air-supplied respirator.
OM-1500-17 Page 1
EMF INFORMATION
NOTE
Considerations About Welding And The Effects Of Low Frequency Electric And
Magnetic Fields
The following is a quotation from the General Conclusions Section of
the U.S. Congress, Office of Technology Assessment, Biological
Effects of Power Frequency Electric & Magnetic Fields −
Background Paper, OTA-BP-E-53 (Washington, DC: U.S.
Government Printing Office, May 1989): “. . . there is now a very large
volume of scientific findings based on experiments at the cellular
level and from studies with animals and people which clearly
establish that low frequency magnetic fields can interact with, and
produce changes in, biological systems. While most of this work is
of very high quality, the results are complex. Current scientific
understanding does not yet allow us to interpret the evidence in a
single coherent framework. Even more frustrating, it does not yet
allow us to draw definite conclusions about questions of possible risk
or to offer clear science-based advice on strategies to minimize or
avoid potential risks.”
OM-1500-17 Page 2
To reduce magnetic fields in the workplace, use the following
procedures:
1. Keep cables close together by twisting or taping them.
2. Arrange cables to one side and away from the operator.
3. Do not coil or drape cables around the body.
4. Keep welding power source and cables as far away as practical.
5. Connect work clamp to workpiece as close to the weld as
possible.
About Pacemakers:
The above procedures are among those also normally
recommended for pacemaker wearers. Consult your doctor for
complete information.
mod10.1 4/93
SECTION 2 − DEFINITIONS
2-1. Warning Label Definitions
A
B
1
1.1
2
2.1
3
3.1
4
4.1
5
+
C
1.2
2.2
1.3
2.3
3.2
+
3.3
+
+
6
S-178 936
A. Warning! Watch Out! There
are possible hazards as
shown by the symbols.
B. Drive rolls can injure fingers.
C. Welding wire and drive parts
are at welding voltage during
operation − keep hands and
metal objects clear.
1 Electric shock can kill.
1.1 Wear dry insulating gloves.
Do not touch electrode with
bare hand. Do not wear wet or
damaged gloves.
1.2 Protect yourself from electric
shock by insulating yourself
from work and ground.
1.3 Disconnect input plug or
power before working on
machine.
2 Breathing welding fumes can
be hazardous to your health.
2.1 Keep your head out of the
fumes.
2.2 Use forced ventilation or local
exhaust to remove the fumes.
2.3 Use ventilating fan to remove
fumes.
3 Welding sparks can cause
explosion or fire.
3.1 Keep flammables away from
welding. Don’t weld near
flammables.
3.2 Welding sparks can cause
fires. Have a fire extinguisher
nearby and have a watch
person ready to use it.
3.3 Do not weld on drums or any
closed containers.
4 Arc rays can burn eyes and
injure skin.
4.1 Wear hat and safety glasses.
Use ear protection and button
shirt collar. Use welding
helmet with correct shade of
filter. Wear complete body
protection.
5 Become trained and read the
instructions before working on
the machine or welding.
6 Do not remove or paint over
(cover) the label.
OM-1500-17 Page 3
2-2. Symbols And Definitions
Note
A
IP
Some symbols are found only on CE products.
Amperes
X
Volts
Alternating Current
Hertz
Circuit Breaker
Wire Feed
Jog
Output
Trigger
Gun
Press To Set
Increase
Trigger Hold On
Trigger Hold Off
Purge
Spot Weld Time
Percent
Run-In
Load Voltage
Read Instructions
Rated Current
Line Connection
Water (Coolant) Input
Fuse
Continuous
Spot Welding
Degree Of
Protection
Burnback Time
I1
V
Hz
Primary Current
Water (Coolant)
Output
OM-1500-17 Page 4
U1
I2
Primary Voltage
U2
Duty Cycle
SECTION 3 − INSTALLATION
3-1. Specifications
Wire Capacity
Aluminum wire - .030 in - 1/16 in (0.8 mm - 1.6 mm) using teflon liner
Cored and Hard wire - .030 in - .045 in (0.6 mm - 1.2 mm) using spiral steel liner
Wire Speed
At rated feeder input voltage - 70-800 Ipm (20.3 mpm)
Duty Cycle - 100% (200 Amps peak)
All ratings are based from using Argon gas
Gun Weight
Less leads − 2.5 lbs (1.13 kg)
Shipping Weight
Approximately 19.29 lbs (8.29 kg)
Ref. 803 870-A
3-2. Gun Lead Connections
Power Cable - A #2 AWG power cable is used. The gun end of the cable has a fitting crimped to the copper cable
strands. This fitting is then threaded into the gun body. The cabinet end of the power cable is incorporated into the
Power Pin connector.
Conduit - Poly-lined conduit, for feeding aluminum wire. The longer fitting with a shallow groove is used on the gun
end. A set screw located on top of the gun handle secures the conduit in place. The cabinet end of the conduit is incorporated into the Power Pin connector.
Gas Hose - The gas hose is pushed over a barbed fitting on the gun body and secured with a plastic tie wrap. The
cabinet end of the gas hose is incorporated into the Power Pin connector.
Electric Cable - A multi-conductor control cable is used. The gun end of the cable is secured with a cable clamp and
the wires are connected to the potentiometer, the micro switch, the motor and the gun body mechanically. The cabinet
end of the control cable uses a 10-Pin, Amphenol connector.
OM-1500-17 Page 5
SECTION 4 − OPERATION
4-1. Controls and Settings
1
Potentiometer
The potentiometer is located in the
lower end of the handle, providing
up to 800 ipm (20.3 mpm) with 3 3/4
turns.
2
3
2
Trigger
Trigger Sensitivity
Adjustment Screw
The amount of trigger level travel
can be shortened for quicker response action.
1
A more sensitive trigger lever is
produced by reducing the gap between the trigger lever and the micro switch lever. Turning the trigger sensitivity adjustment screw
clockwise closes the gap between
the trigger lever and the micro
switch lever. This will enable the
operator to increase the sensitivity
of the trigger level.
3
Sensitivity adjustment - With the
wire feeder turned on (with or without welding wire loaded), turn the
screw clockwise until the micro−
switch is activated. Once activated, the gun and wire feeder motors will begin feeding wire. Turn
the screw counter clockwise until
the system is deactivated and adjusted to the operators’ liking.
Close top cover.
Tools Needed:
803 870-A
OM-1500-17 Page 6
4-2. Drive Roll Removal/Installation
1
2
3
4
1
Drive Roll Removal Tool
P/N 215676
Drive Roll
Idler Roll
Cam Lever
. The gun handles do not need
to be removed for access to
the drive or idler rolls.
Drive Roll Removal/Installation
. For insulated drive roll kits see
Section 8 Options and Accessories.
Pull cam lever away from idler roll.
This relieves pressure against the
the drive roll.
Align drive roll removal tool over
the flats of the drive roll as shown.
Hold the gun with one hand or on a
table top, with the other hand give
the removal tool a quick snap-turn
clockwise direction.
Once the drive roll is loose, continue to spin drive roll in the clockwise
direction to remove the drive roll
from the gun.
Install a new drive roll on the lefthand threaded shaft. The drive roll
will self-tighten when it is feeding
wire.
Close top cover.
4
2
3
Tools Needed:
803 871-A / 803 872-A
OM-1500-17 Page 7
4-3. Idler Roll Removal/Installation
1
2
3
4
5
Idler Roll
Lockwasher
Idler Arm
Spring
Idler Screw
. The gun handles do not need
to be removed for access to
the drive or idler rolls.
Idler Roll Removal/Installation
Using a slot type screwdriver,
loosen idler screw, taking care not
to lose lock washer under idler roll.
Insert new idler roll and lock washer onto screw, insuring that idler
groove is toward top and lock
washer is beneath.
. Lock washer must be under
idler roll or it will not turn freely.
Tighten screw until tight.
Close top cover.
1
2
3
4
5
Tools Needed:
803 871-A / 803 872-A
OM-1500-17 Page 8
SECTION 5 − MAINTENANCE & TROUBLESHOOTING
5-1. Routine Maintenance
Y Disconnect power
before maintaining.
. Maintain more often
during severe conditions.
Each Spool Of Wire
Clean
Nozzle
And Check
Contact Tip
Blow Out Gun
Casing and Conduit
3 Months
Replace
Damaged Or
Unreadable
Labels
Clean And
Tighten
Weld
Terminals
Replace Damaged
Gas Hose
Repair Or Replace
Cracked Cables
And Cords
5-2. Troubleshooting Guide
Y Disconnect power before troubleshooting.
To aid in troubleshooting problems with your welding equipment, it is best to understand the basic theory of operation
for this Push-Pull System. The push motor in the feeder runs at a fast, constant speed, but has very low torque. It
is always trying to feed more wire than the gun motor wants, and when the motor gets all it wants, it slows the push
motor, preventing a bird’s nest. Because of the low torque produced by the push motor, a brake system rather than
drag tension is used to prevent wire overrun when the motor stops. The drag adjustment in the feeder is used simply
to keep the wire slightly taut, to prevent wire overrun while feeding wire.
The high torque 24VDC gun motor is controlled by a solid state speed control located in the feeder, and a pot located
in the gun. The gun motor, potentiometer, and micro switch are connected to the cabinet/control box via a control cable
and Amphenol connector. If this cable becomes damaged, a variety of symptoms can occur, depending on which
wire(s) break. To test, check each wire for continuity and shorts.
Remember, the micro switch in the gun activates both the push motor and gun motor circuits in the cabinet. Therefore,
if the push motor and brake solenoid operate, but the gun does not, look more toward the gun motor’s 24VDC circuits,
speed control, control cable, or the gun motor. If nothing operates, look more toward the push motor’s input, micro
switch leads, or micro switch.
OM-1500-17 Page 9
5-3. Troubleshooting Table
Y Disconnect power before troubleshooting.
Trouble
Remedy
No wire feed at gun, feeder not operat- Reset circuit breaker in feeder/control box. See feeder/control owner’s manual.
ing Check motor or brake solenoid
ing.
solenoid.
Replace micro-switch and test operation.
Check micro-switch wires for continuity.
No wire feed at gun, feeder operating Reset circuit breaker in feeder/control box and check for short in motor leads. See feeder/control owner’s
manual.
properly.
Check potentiometer with meter and replace if necessary.
Check motor and potentiometer wires for continuity.
See feeder/control owner’s manual.
Wire feeds, but welding wire is not ener- Clean and tighten all power connections.
gized
gized.
See feeder/control owner’s manual.
Check operation of welding power source.
Wire feeds erratically.
Check conduit for wear and obstruction and replace if necessary.
Check contact tip for correct size and replace if necessary.
Check for missing or damaged lock washer under idler roll.
Wire feeds one speed only.
Check potentiometer with meter and replace if necessary.
Check continuity of welding gun wire feed speed potentiometer and replace if necessary.
See feeder/control owner’s manual.
Wire walks out of drive rolls.
Idler roll upside down, place groove in idler roll towards top.
Rear wire guide missing, replace wire guide.
OM-1500-17 Page 10
SECTION 6 − ELECTRICAL DIAGRAMS
220 166-A
Figure 6-1. Circuit Diagram For XR-A Python Gun
OM-1500-17 Page 11
30
31
30
OM-1500-17 Page 12
9
25
4
1
18
19
17
3
29
12
21
23
24
32
6
35
28
26 20
27
5
Figure 7-1. XR -A Python 25 Ft.
10
22
39
16
33
30
22
33
34
8
2
38
36
34
37
29
13
41
37
7
11
15
14
38
40
SECTION 7 − PARTS LIST
803 875-C
Item
No.
Part
No.
Description
Quantity
Figure 7-1. XR -A Python 25 Ft.
. . . 1 . . . . . . . . . . 220 688 . . Cam Idler Arm Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 2 . . . . . . . . . . 220 689 . . Brazed Rear Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . . *215 668 . . Trigger Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 4 . . . . . . . . . . 220 690 . . Front Body Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 5 . . . . . . . . . . 220 691 . . Pot Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 6 . . . . . . . . . *215 671 . . Micro Switch Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 7 . . . . . . . . . . 220 692 . . Lead Assembly Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 8 . . . . . . . . . *215 670 . . Pot Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . . . . . . . 215 687 . . Barrel 60° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 10 . . . . . . . . . . 220 693 . . Power Pin Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 11 . . . . . . . . . . 145 217 . . Screw K40 x 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 12 . . . . . . . . . . 189 812 . . Housing, Power Pin Handle - Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 13 . . . . . . . . . . 189 811 . . Housing, Power Pin Handle - Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 14 . . . . . . . . . . 203 562 . . Strain Relief Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 15 . . . . . . . . . . 203 560 . . Spring Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 16 . . . . . . . . . . 220 694 . . Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 17 . . . . . . . . . . 220 695 . . O-Ring 2-007 Buna N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . 18 . . . . . . . . . . 220 696 . . Screw FH Phil 82 4-40 x 3/8 SST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 19 . . . . . . . . . . 220 697 . . Screw FH Phil 82 4-40 x 5/8 SST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 20 . . . . . . . . . . 220 698 . . Screw Button 4-40 x 3/16 ST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 21 . . . . . . . . . . 220 699 . . Set Screw #4-40 x 1/8 SST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 22 . . . . . . . . . . 220 700 . . Set Screw Mod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 23 . . . . . . . . . . 220 702 . . Screw PH Phil 4-40 x 5/16 SST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 24 . . . . . . . . . . 220 703 . . Screw SHC 1-72 x 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 25 . . . . . . . . . . 220 704 . . Dowel Pin 3/32 x 7/8 SST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 26 . . . . . . . . . . 220 705 . . Wire Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 27 . . . . . . . . . . 220 707 . . Hex Screw 3/8 -20 x 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 28 . . . . . . . . . . 220 712 . . Motor Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 29 . . . . . . . . . *215 665 . . Handle Kit Right/Left (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 30 . . . . . . . . . . 220 701 . . . . Screw SHC 6-32 x 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
. . . 31 . . . . . . . . . . 220 706 . . . . Shoulder Screw 1/8 x 4-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 32 . . . . . . . . . . 215 666 . . . . Molded Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 33 . . . . . . . . . . 215 698 . . Gas Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 34 . . . . . . . . . *215 695 . . Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 35 . . . . . . . . . . 220 713 . . Tube Insulation 9 AWG, Clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.30 FT
. . . 36 . . . . . . . . . . 220 714 . . Cap Plug 0.218 ID x 0.50 LG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 37 . . . . . . . . . . 215 702 . . Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 38 . . . . . . . . . . 215 701 . . Control Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 39 . . . . . . . . . . 141 694 . . Screw, Set 312-18x .37 Conept Sch Stl Pln . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 40 . . . . . . . . . . 215 703 . . 25Ft Snake Skin, Cvr For Torch Leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 41 . . . . . . . . . . 224 233 . . Cover, Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
*Recommended Spare Parts.
OM-1500-17 Page 13
10
1
7
9
2
4
8
6
3
5
803 876-A
Figure 7-2. Front Body Assembly
Item
No.
Part
No.
Description
Quantity
Figure 7-2. Front Body Assembly
. . . 1 . . . . . . . . . . 220 715
. . . 2 . . . . . . . . . . 220 716
. . . 3 . . . . . . . . . . 220 719
. . . 4 . . . . . . . . . . 220 720
. . . 5 . . . . . . . . . . 220 721
. . . 6 . . . . . . . . . . 220 722
. . . . . . . . . . . . . . . . 215 674
. . . 7 . . . . . . . . . *220 717
. . . 8 . . . . . . . . . *220 718
. . . 9 . . . . . . . . . *220 723
. . . 10 . . . . . . . . . *215 672
. . Output Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Body Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 0.29 x 0.047 x 0.32 Comp. Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 1/8 x 7/8 SST Dowel Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Idler Adjusting Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Idler Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Idler Roll Kit (Includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . 10-24 x 3/8 PH Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . #10 Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . Idler Wire Feed Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . Drive Roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
*Recommended Spare Parts.
OM-1500-17 Page 14
1
1
1
1
1
1
1
1
1
1
1
3
10
6
8
9
7
2
1
5
4
803 878-B
Figure 7-3. Barrel Assembly
Item
No.
Part
No.
Description
Quantity
Figure 7-3. Barrel Assembly
. . . . . . . . . . . . . . . . 215 687 . . Barrel Assy, Air/Water Cooled 60 Deg (Includes) . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 1 . . . . . . . . . *206 195 . . . . Diffuser, 1/8 Tip Recess . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 2 . . . . . . . . . . 220 724 . . . . Assy Barrel Bend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 3 . . . . . . . . . . 220 725 . . . . Assy Taper Lock Barrel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 4 . . . . . . . . . *198 855 . . . . Nozzle, Copper, 5/8 in Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 5 . . . . . . . . . *206 189 . . . . .052 Heavy Duty FasTip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 6 . . . . . . . . . . 215 693 . . . . O-Ring, 0.489 Id x 0.629 Od . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . 7 . . . . . . . . . . 215 694 . . . . O-Ring, 0.301 Id x 0.070 Wt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . 8 . . . . . . . . . . 220 726 . . . . Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 9 . . . . . . . . . . 220 727 . . . . Barrel Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 10 . . . . . . . . . *215 689 . . . . Liner, Teflon Package - Used With Aluminum Wire . . . . . . . . . . . . . . . . . . . . A/R
. . . 10 . . . . . . . . . . 215 692 . . . . Liner, Spiral Steel - Used With Steel and Hard Wires . . . . . . . . . . . . . . . . . . A/R
*Recommended Spare Parts.
OM-1500-17 Page 15
Item
No.
Part
No.
Description
Quantity
Figure 7-3. Barrel Assembly Consumables Flowchart
Nozzles
...
...
...
...
...
...
...
...
...
...
...
...
4
4
4
4
4
4
4
4
4
4
4
4
. . . . . . . . ♦176 238
. . . . . . . . ♦176 240
. . . . . . . . ♦176 242
. . . . . . . . . . 199 610
. . . . . . . . . . 199 611
. . . . . . . . . . 199 612
. . . . . . . . . . 199 613
. . . . . . . . . . 199 614
. . . . . . . . . . 199 615
. . . . . . . . . . 199 616
. . . . . . . . . . 199 617
. . . . . . . . . . 198 855
..
..
..
..
..
..
..
..
..
..
..
..
. . . 4 . . . . . . . . . . 199 618 . .
. . . 4 . . . . . . . . . . 207 313 . .
. . . 4 . . . . . . . ♦♦209 035 . .
. . . 4 . . . . . . . ♦♦209 036 . .
Nozzle, Spot Flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nozzle, Spot Inside Corner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nozzle, Spot Outside Corner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nozzle, Screw On Brass 1/2 In Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nozzle, Screw On Brass 3/4 In Orifice Straight . . . . . . . . . . . . . . . . . . . . . . . . . .
Nozzle, Screw On Brass 3/4 In Orifice Straight Heavy Duty . . . . . . . . . . . . . . .
Nozzle, Screw On Brass 5/8 In Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nozzle, Screw On Brass 5/8 In Orifice Heavy Duty . . . . . . . . . . . . . . . . . . . . . .
Nozzle, Screw On Copper 1/2 In Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nozzle, Screw On Copper 3/4 In Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nozzle, Screw On Copper 3/4 In Orifice Heavy Duty . . . . . . . . . . . . . . . . . . . . .
Nozzle, Screw On Copper 5/8 In Orifice (Standard On 300 & 400
Amp Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nozzle, Screw On Copper 5/8 In Orifice Heavy Duty
(Standard On 500 & 600 Amp Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nozzle, Screw On Copper 5/8 In Orifice 15/16 Od . . . . . . . . . . . . . . . . . . . . . . .
Nozzle, Screw On Copper 3/8 In Orifice Tapered . . . . . . . . . . . . . . . . . . . . . . . .
Nozzle, Screw On Copper 1/2 In Orifice Tapered . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Heavy Duty FasTiptContact Tips*
...
...
...
...
...
...
5
5
5
5
5
5
..........
..........
..........
..........
..........
..........
206 186
206 187
206 188
206 189
206 190
206 191
..
..
..
..
..
..
.035 in (0.9 mm) / .030 in (0.8 mm) Aluminum Wire . . . . . . . . . . . . . . . . . . . . . .
.040 in (1.0 mm) / .035 in (0.9 mm) Aluminum Wire . . . . . . . . . . . . . . . . . . . . . .
.045 in (1.2 mm) / .040 in (1.0 mm) Aluminum Wire . . . . . . . . . . . . . . . . . . . . . .
.052 in (1.3 mm) or 3/64 in (1.2 mm) Aluminum Wire . . . . . . . . . . . . . . . . . . . . .
1/16 in (1.6 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.068 in (1.7 mm) or 1/16 in (1.6 mm) Aluminum Wire . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
Tapered FasTipt Contact Tips*
...
...
...
...
...
5
5
5
5
5
..........
..........
..........
..........
..........
209 026
209 027
209 028
209 029
209 030
..
..
..
..
..
.035 in (0.9 mm) / .030 in (0.8 mm) Aluminum Wire . . . . . . . . . . . . . . . . . . . . . .
.045 in (1.2 mm) / .035 in (0.9 mm) Aluminum Wire . . . . . . . . . . . . . . . . . . . . . .
3/64 in (1.2 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.052 in (1.3 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1/16 in (1.6 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
Gas Diffusers
. . . 1 . . . . . . . . . . 206 195 . . 1/8 In Tip Recess − For Heavy Duty FasTip Contact Tips
(Standard On All Guns) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . 1 . . . . . . . . . . 210 664 . . 1/4 In Tip Recess − For Heavy Duty FasTip Contact Tips . . . . . . . . . . . . . . . . . 1
. . . 1 . . . . . . . . . . 206 196 . . Flush Tip − For Heavy Duty FasTip Contact Tips . . . . . . . . . . . . . . . . . . . . . . . . 1
♦Requires diffuser 209099, used with any heavy duty FasTipt contact tip.
♦♦Requires diffuser 206195, 206196 or 210664, used with any tapered FasTipt contact tip.
BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model is required when ordering parts from your local distributor.
OM-1500-17 Page 16
4
9
5
6
7
8
1
2
3
803 877-B
Figure 7-4. Power/Gas Connector
Item
No.
Part
No.
Description
Quantity
Figure 7-4. Power/Gas Connector
...
...
...
...
...
...
...
...
...
1
2
3
4
5
6
7
8
9
..........
..........
..........
..........
..........
..........
..........
..........
..........
602 172
220 700
202 513
226 445
193 896
220 729
141 694
137 495
079 974
..
..
..
..
..
..
..
..
..
Set Screw, 10-32 x 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set Screw Mod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Hose Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guide, Wire Outlet .030−1/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Pin Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Gas Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set Screw, 5/16-18 x 0.37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Weld Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-Ring, 0.5 Id . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
1
1
1
1
1
1
1
2
OM-1500-17 Page 17
SECTION 8 − OPTIONS AND ACCESSORIES
Insulated Drive Roll Kits
Used to prevent preheating of the wire which may soften it and clog the liner. This picking up of current at the drive rolls
rather than at the contact tip is usually not a problem unless using too large of a contact tip or excessively oxidized
aluminum wire.
Insulated groove drive roll kits include insulated drive roll and idler roll assembly.
Wire Size
Part Number
0.030 (0.8mm)
215677
0.035 (0.9mm)
215678
0.045 (1.2mm)
215681
0.062 (1.6mm)
215684
OM-1500-17 Page 18
Effective January 1, 2006
(Equipment with a serial number preface of “LG” or newer)
Warranty Questions?
Call
1-800-4-A-MILLER
for your local
Miller distributor.
Your distributor also gives
you ...
Service
You always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.
Support
Need fast answers to the
tough welding questions?
Contact your distributor.
The expertise of the
distributor and Miller is
there to help you, every
step of the way.
This limited warranty supersedes all previous Miller warranties and is exclusive with no other
guarantees or warranties expressed or implied.
LIMITED WARRANTY − Subject to the terms and conditions
* Induction Heating Coils and Blankets, Cables, and
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to
Non-Electronic Controls
its original retail purchaser that new Miller equipment sold after
* APT & SAF Model Plasma Cutting Torches
the effective date of this limited warranty is free of defects in
* Remote Controls
material and workmanship at the time it is shipped by Miller. THIS
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
* Accessory (Kits)
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
* Replacement Parts (No labor)
WARRANTIES OF MERCHANTABILITY AND FITNESS.
* Spoolmate Spoolguns
Within the warranty periods listed below, Miller will repair or
* Canvas Covers
replace any warranted parts or components that fail due to such
defects in material or workmanship. Miller must be notified in
writing within thirty (30) days of such defect or failure, at which
time Miller will provide instructions on the warranty claim
procedures to be followed.
Miller shall honor warranty claims on warranted equipment listed
below in the event of such a failure within the warranty time
periods. All warranty time periods start on the date that the
equipment was delivered to the original retail purchaser, or one
year after the equipment is sent to a North American distributor
or eighteen months after the equipment is sent to an
International distributor.
1.
5 Years Parts — 3 Years Labor
2.
3 Years — Parts and Labor
*
*
*
*
*
*
*
*
*
3.
Original main power rectifiers
Transformer/Rectifier Power Sources
Plasma Arc Cutting Power Sources
Process Controllers
Semi-Automatic and Automatic Wire Feeders
Inverter Power Sources (Unless Otherwise Stated)
Water Coolant Systems (Integrated)
Intellitig
Engine Driven Welding Generators
(NOTE: Engines are warranted separately by the
engine manufacturer.)
1 Year — Parts and Labor Unless Specified
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Motor Driven Guns (w/exception of Spoolmate
Spoolguns)
Positioners and Controllers
Automatic Motion Devices
RFCS Foot Controls
Induction Heating Power Sources, Coolers, and
Electronic
Controls/Recorders
Water Coolant Systems (Non-Integrated)
Flowgauge and Flowmeter Regulators (No Labor)
HF Units
Grids
Spot Welders
Load Banks
Arc Stud Power Sources & Arc Stud Guns
Racks
Running Gear/Trailers
Plasma Cutting Torches (except APT & SAF
Models)
Field Options
(NOTE: Field options are covered under True Blue®
for the remaining warranty period of the product they
are installed in, or for a minimum of one year —
whichever is greater.)
Bernard-Branded Mig Guns (No Labor)
Weldcraft-Branded TIG Torches (No Labor)
Subarc Wire Drive Assemblies
4.
6 Months — Batteries
5.
90 Days — Parts
*
MIG Guns/TIG Torches and Subarc (SAW) Guns
Miller’s True Blue® Limited Warranty shall not apply to:
1.
Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, slip rings, relays
or parts that fail due to normal wear. (Exception:
brushes, slip rings, and relays are covered on Bobcat,
Trailblazer, and Legend models.)
2.
Items furnished by Miller, but manufactured by others, such
as engines or trade accessories. These items are covered
by the manufacturer’s warranty, if any.
3.
Equipment that has been modified by any party other than
Miller, or equipment that has been improperly installed,
improperly operated or misused based upon industry
standards, or equipment which has not had reasonable and
necessary maintenance, or equipment which has been
used for operation outside of the specifications for the
equipment.
MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS
TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized Miller service station; or (4)
payment of or credit for the purchase price (less reasonable
depreciation based upon actual use) upon return of the goods at
customer’s risk and expense. Miller’s option of repair or
replacement will be F.O.B., Factory at Appleton, Wisconsin, or
F.O.B. at a Miller authorized service facility as determined by
Miller. Therefore no compensation or reimbursement for
transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT,
INDIRECT,
SPECIAL,
INCIDENTAL
OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY
OTHER LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND
ANY
IMPLIED
WARRANTY,
GUARANTY
OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS
PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION
OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,
INCLUDING
ANY
IMPLIED
WARRANTY
OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED
BY MILLER.
Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect,
special or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty provides specific
legal rights, and other rights may be available, but may vary from
state to state.
In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein,
and to the extent that they may not be waived, the limitations and
exclusions set out above may not apply. This Limited Warranty
provides specific legal rights, and other rights may be available,
but may vary from province to province.
miller_warr 2006−01
Owner’s Record
Please complete and retain with your personal records.
Model Name
Serial/Style Number
Purchase Date
(Date which equipment was delivered to original customer.)
Distributor
Address
City
State
Zip
For Service
Contact a DISTRIBUTOR or SERVICE AGENCY near you.
Always provide Model Name and Serial/Style Number.
Contact your Distributor for:
Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Miller Electric Mfg. Co.
Replacement Parts
Training (Schools, Videos, Books)
Technical Manuals (Servicing Information
and Parts)
Circuit Diagrams
Welding Process Handbooks
To locate a Distributor or Service Agency visit
www.millerwelds.com or call 1-800-4-A-Miller
Contact the Delivering Carrier to:
File a claim for loss or damage during
shipment.
For assistance in filing or settling claims, contact
your distributor and/or equipment manufacturer’s
Transportation Department.
PRINTED IN USA
© 2006 Miller Electric Mfg. Co. 2006−01
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
European Headquarters −
United Kingdom
Phone: 44 (0) 1204-593493
FAX: 44 (0) 1204-598066
www.MillerWelds.com