Download Scag Power Equipment SWZU Operating instructions
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THIS MANUAL CONTAINS THE OPERATING INSTRUCTIONS AND SAFETY INFORMATION FOR YOUR SCAG MOWER. READING THIS MANUAL CAN PROVIDE YOU WITH ASSISTANCE IN MAINTENANCE AND ADJUSTMENT PROCEDURES TO KEEP YOUR MOWER PERFORMING TO MAXIMUM EFFICIENCY. THE SPECIFIC MODELS THAT THIS BOOK COVERS ARE CONTAINED ON THE INSIDE COVER. BEFORE OPERATING YOUR MACHINE, PLEASE READ ALL THE INFORMATION ENCLOSED. OPERATOR’S MANUAL MODEL SWZ PART NUMBER 03114 WARNING: FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY. * Keep all shields in place, especially the grass discharge chute. * Before performing any maintenance or service, stop the machine and remove the spark plug wire and ignition key. * If a mechanism becomes clogged, stop the engine before cleaning. * Keep hands, feet and clothing away from power-driven parts. * Read this manual completely as well as other manuals that came with your mower. * Keep others off the tractor (only one person at a time) REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR! Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. This manual covers the operating instructions and illustrated parts list for: SWZ36A-15KA SWZ48A-17KA SWZ48A-17KAE SWZ52A-17KA SWZ52A-18KH SWZ-17KA SWZ-21KAE SWM-52A SWM-61A with a with a with a with a with a with a with a with a with a serial serial serial serial serial serial serial serial serial number number number number number number number number number of of of of of of of of of 8110001 8120001 8130001 8140001 8150001 8200001 8210001 8220001 8230001 to to to to to to to to to 8119999 8129999 8139999 8149999 8159999 8209999 8209999 8229999 8239999 Always use the entire serial number listed on the serial number tag when referring to this product. TABLE OF CONTENTS SUBJECT PAGE Introduction .................................................................................................. 1 Direction Reference ..................................................................................... 1 Servicing the Engine and Drive Train Components ..................................... 1 Symbols ....................................................................................................... 2-3 General Safety Instructions .......................................................................... 4 Signal Words ............................................................................................... 4 Before Operating ......................................................................................... 4 Operation Considerations ............................................................................ 6 Maintenance and Storage ........................................................................... 7 Initial Run-In Procedures ............................................................................. 7 Mower Operation ......................................................................................... 8 Cutter Deck Belt Adjustments ...................................................................... 9 Cutter Deck Adjustments ............................................................................. 9-10 Blade Height Adjustments ........................................................................... 10 Cutter Blades ............................................................................................... 10-11 Custom-Cut Baffle Adjustment..................................................................... 11-12 Neutral Adjustment ...................................................................................... 12 Steering Control Rod Adjustment ................................................................ 12 Tracking Adjustment .................................................................................... 13 Parking Brake .............................................................................................. 13 Lubrication and Maintenance Chart ............................................................ 14 Checking Hydraulic Oil Level ...................................................................... 15 Changing Hydraulic Oil ............................................................................... 15 MEMBER c WE SUPPORT OPE Equipment & Engine Training Council TECHNICIAN CERTIFICATION I TABLE OF CONTENTS (CONTINUED) SUBJECT PAGE Changing Hydraulic Oil Filter Element ........................................................ 15 Engine Oil Maintenance .............................................................................. 16 Engine Air Cleaner Maintenance................................................................. 16 Checking Electrolyte Level and Cleaning Battery ....................................... 16 Charging the Battery .................................................................................... 17 Jump Starting .............................................................................................. 17 Technical Specifications .............................................................................. 18-19 Warranty Statement ..........................................................................Inside Back Cover Illustrated Parts List SWM-36" Cutter Deck............................................................................................ 20-21 Caster Assembly..................................................................................................... 22 SWM-48", 52", 61", 72" Cutter Decks.................................................................. 23-24 Engine Deck............................................................................................................ 25-26 Drive And Brake Components.............................................................................. 27-28 Handle Assembly - Small Frame (16").................................................................29-30 Handle Assembly - Large Frame (20").................................................................31-32 Hydraulic Assembly................................................................................................ 33-34 Hydraulic Pump Assembly..................................................................................... 35-36 Engine Deck Wire Harness (Manual Start)......................................................... 37 Wire Harness Adaptor - Kawasaki (15HP & 17 HP)..........................................37 Handle Wire Harness (Manual Start)................................................................... 38 Handle Wire Harness - Kawasaki (Electric Start).............................................. 38 Engine Deck Wire Harness - Kawasaki (Electric Start).................................... 39 Replacement Decals.............................................................................................. 40-42 Warranty Statement.......................................................................... Inside Back Cover II GENERAL INFORMATION INTRODUCTION Use only Scag approved attachments and accessories. Scag Approved Attachments: GC-F4 GC-4D Scag Approved Accessories: Mulch Plate Mulch Master Cup Holder EZ-Grip Turbo Baffle Blade Buddy Using unapproved attachments, (especially "stand-up" riding attachments) may be hazardous. Your mower was built to the highest standards in the industry. However, the prolonged life and maximum efficiency of your mower depends on you following the operating, maintenance and adjustment instructions in this manual. If additional information or service is needed, contact your Scag Power Equipment Dealer. We encourage you to contact your dealer for repairs. All Scag dealers are informed of the latest methods to service this equipment and provide prompt and efficient service in the field or at their service shop. They carry a full line of Scag service parts. DIRECTION REFERENCE USE OF OTHER THAN ORIGINAL SCAG REPLACEMENT PARTS WILL VOID THE WARRANTY. The “Right” and “Left”, “Front” and “Rear” of the machine are referenced from the operator’s right and left when seated in the normal operating position and facing the forward travel direction. For pictorial clarity, some illustrations and figures in this manual may show shields, guards or plates open or removed. Under no circumstances should your mower be operated without these devices in place. SERVICING THE ENGINE AND DRIVE TRAIN COMPONENTS All information is based upon product information available at the time of approval for printing. Scag Power Equipment reserves the right to make changes at any time without notice and without incurring any obligation. The detailed servicing and repair of the engine and hydraulic pumps are not covered in this manual; only routine maintenance and general service instructions are provided. For service of these components during the limited warranty period, it is important to contact your Scag dealer or find a local authorized servicing agent of the component manufacturer. Any unauthorized work done on these components during the warranty period may void your warranty. WARNING FALLING HAZARD USE ONLY SCAG APPROVED RIDING ATTACHMENTS SEE OPERATOR'S MANUAL 481109 1 ISO Symbols SYMBOL CE Mark DESCRIPTION SYMBOL DESCRIPTION Choke Transmission Parking Brake Spinning Blade 48071S On/Start Spring Tension on Idler Off/Stop Oil WARNING Falling Hazard FALLING HAZARD USE ONLY SCAG APPROVED RIDING ATTACHMENTS SEE OPERATOR'S MANUAL 2 481109 SYMBOL DESCRIPTION SYMBOL DESCRIPTION Fast Slow Continuously Variable - Linear Cutting Element - Basic Symbol Pinch Point Cutting Element - Engage Hourmeter/Elapsed Operating Hours Cutting Element - Disengage Thrown Object Hazard Keep Bystanders Away Read Operator's Manual 481039S 3 SAFETY INFORMATION GENERAL SAFETY INFORMATION Your mower is only as safe as the operator. Carelessness or operator error may result in serious bodily injury or death. Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance and storage of the equipment. Make sure every operator is properly trained and thoroughly familiar with all of the controls before operating the mower. The signal word “DANGER” denotes that an extremely hazardous situation exists on or near the machine that could result in high probability of death or irreparable injury if proper precautions are not taken. WARNING: The signal word “WARNING” denotes that a hazard exists on or near the machine that can result in injury or death if proper precautions are not taken. READ THIS OPERATOR’S MANUAL BEFORE ATTEMPTING TO START YOUR MOWER. CAUTION: A replacement manual is available from your authorized Scag Service Dealer or by contacting Scag Power Equipment, Service Department at P.O. Box 152, Mayville, WI 53050 or contact us via the Internet at www.scag.com. Use the contact form to make your request. Please indicate the complete model and serial number of your Scag product when requesting replacement manuals. The signal word “CAUTION” is a reminder of safety practices on or near the machine that could result in personal injury if proper precautions are not taken. Your safety and the safety of others depends significantly upon your knowledge and understanding of all correct operating practices and procedures of this machine. SIGNAL WORDS BEFORE OPERATION CONSIDERATIONS 1. NEVER allow children to operate this machine. Do not allow adults to operate this machine without proper instructions. This symbol means “Attention! Become Alert! Your Safety is Involved!" The symbol is used with the following signal words to attract your attention to safety messages found on the decals on the machine and throughout this manual. The message that follows the symbol contains important information about safety. To avoid injury and possible death, carefully read the message! Be sure to fully understand the causes of possible injury or death. 2. DO NOT mow when children and/or others are present. 3. Clear the area to be mowed of objects that could be picked up and thrown by the cutter blades. 4. DO NOT wear loose fitting clothing that could get tangled in moving parts. Do not operate the machine wearing shorts; always wear adequate protective clothing including long pants. Wearing safety glasses, safety shoes and a helmet is advisable and is required by some local ordinances and insurance regulations. Signal Word: The signal word is a distinctive word found on the safety decals on the machine and throughout this manual that alerts the viewer to the existence and relative degree of the hazard. 4 BEFORE OPERATION CONSIDERATIONS (CONT'D) 8. Before attempting to start the engine, move the speed adjustment lever into the neutral position, move the blade engagement switch to the OFF position, apply the parking brake, and move the neutral latches to neutral. 5. Operator hearing protection is recommended, particularly for continuous operation of the mower. Wear suitable hearing protection. Prolonged exposure to loud noise can cause hearing impairment or hearing loss. 6. Keep the machine and attachments in good operating condition. Keep all shields and safety devices in place. If a shield, safety device or decal is defective or damaged, repair or replace it before operating the machine. WARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING KIT, OR ENTIRE GRASS CATCHER INSTALLED 9. The discharge chute must always be installed and in the down position on the side discharge cutter deck except when the Scag optional grass catcher or mulching plate are properly installed. WARNING: This machine is equipped with an interlock system intended to protect the operator and others from injury. This is accomplished by preventing the engine from starting unless the deck drive is disengaged, the parking brake is on, and the speed adjustment lever is in the neutral position. The system shuts off the engine if the operator releases the operator presence levers with the deck drive engaged and/or the speed adjustment lever not in the neutral position, or the parking brake disengaged. Never operate equipment with the interlock system disconnected or malfunctioning. ROTATING BLADES NEVER PUT YOUR HANDS INTO THE DISCHARGE CHUTE FOR ANY REASON! Shut off the engine and remove the key and only then use a stick or similar object to remove material if clogging has occurred. 10. If the mower discharge ever plugs, shut off the engine, remove the ignition key, and wait for all movement to stop before removing the obstruction. Do not use your hand to dislodge the clogged discharge chute. Use a stick or other device to remove clogged material. 7. Gasoline is highly flammable, handle it carefully. Fill the fuel tank outdoors. Never indoors. Fill the fuel tank with clean, fresh gasoline, with a minimum octane rating of 87. Use a funnel or spout to prevent spillage. 11. Check the blade mounting bolts at frequent intervals for proper tightness. A. Use an approved gasoline container. B. DO NOT add fuel to a running or hot engine. Allow the engine to cool for several minutes before adding fuel. C. Keep flammable objects (cigarettes, matches, etc.), open flames and sparks away from the fuel tank and fuel container. D. Fill the fuel tank outdoors and up to approximately 1" (25 mm) below the bottom of the filler neck. E. Wipe up any spilled gasoline. 12. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before starting the machine. 5 OPERATION CONSIDERATIONS 1. Know the function of all controls and how to stop quickly. 7. Shut the engine off and wait until the blades come to a complete stop before removing the grass catcher container. 2. Start the engine when the neutral latches are in the neutral lock position, the cutter blades are disengaged, the parking brake is on and the speed adjustment lever is in the neutral position. 8. Never raise the cutter deck while the blades are rotating. 3. Be sure the interlock switches are functioning correctly. ROTATING BLADES NEVER PUT YOUR HANDS INTO THE DISCHARGE CHUTE FOR ANY REASON! 4. Using the machine demands attention. To prevent loss of control: A. Mow only in daylight or when there is good artificial light. B. Watch for holes or other hidden hazards. C. Do not drive close to a drop-off, ditch, creek bank, or other hazard. D. Reduce speed when making sharp turns and when turning on hillsides. E. Always be sure of your footing. Keep a firm hold on the handles and walk---never run. F. Do not operate where conditions are slippery 9. DO NOT operate without the side discharge chute installed and in the down position. 10. DO NOT direct the discharge of material toward bystanders or allow anyone near the machine while in operation. 11. If the cutting blades should strike a solid object or the equipment should start to vibrate abnormally, stop the engine, disconnect the spark plug wire, and check immediately for the cause. Vibration is generally a warning of trouble. Check the machine for damaged or defective parts. Repair any damage before starting the engine or operating the cutter deck. Be sure the blades are in good condition and the blade bolts are tight. WARNING: DO NOT operate on steep slopes. To check a slope, attempt to back up it (with the cutter deck down). If the machine can back up the slope without the wheels slipping, reduce speed and use extreme caution. ALWAYS FOLLOW OSHA APPROVED OPERATION. 12. Take all possible precautions when leaving the machine unattended, such as disengaging the mower, setting the parking brake, stopping the engine, and removing the key. 5. Disengage power to the cutter deck before backing up. Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower. 13. DO NOT touch the engine or the muffler while the engine is running or immediately after stopping. These areas may be hot enough to cause a burn. 6. Disengage power to the cutter deck before crossing roads, walks or gravel drives. 14. DO NOT run the engine inside a building or a confined area without proper ventilation. Exhaust fumes are hazardous and could cause death. 6 MAINTENANCE AND STORAGE 1. Allow only trained personnel to service the machine. 12. Batteries release explosive gases when being charged or discharged. Keep batteries away from any source of sparks and/or flame. 2. Never make adjustments to the machine with the engine running unless specifically instructed to do so. If the engine is running, keep hands, feet, and clothing away from moving parts. 13. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before starting the machine. 3. Remove the key from the ignition switch and disconnect the wire from the spark plug(s) to prevent accidental starting of the engine when servicing, adjusting or storing the machine. 14. Hydraulic fluid is under high pressure. Keep body and hands away from pinholes or nozzles that eject hydraulic fluid under high pressure. If you need service on your hydraulic system, please see your authorized Scag dealer. Hydraulic fluid under high pressure may have sufficient force to penetrate skin and cause serious injury. If hydraulic fluid is injected into the skin, it must be surgically removed within a few hours by a doctor or gangrene may result. 4. If the mower must be tipped to perform maintenance or adjustment, remove the battery, drain the gasoline from the fuel tank and the oil from the crankcase. 5. Be sure the machine is in safe operating condition by keeping nuts, bolts, and screws tight. Check the blade mounting bolts and nuts frequently to be sure they are tightened. INITIAL RUN-IN PROCEDURES (FIRST DAY OF USE OR APPROXIMATELY 10 HOURS) 6. Do not change the engine governor settings or overspeed the engine. See the engine operator's manual for information on engine settings. 1. Check the belts for proper tension at 2, 4 and 8 hours. Adjust as needed. 7. To reduce fire hazard, keep the engine free of grass, leaves, excessive grease, oil and dirt. 2. Check the steering control rods and the speed control for neutral adjustment. (See Adjust ments, page 12-13) 8. The engine must be shut off before checking the oil or adding oil to the crankcase. 3. Check the tires for proper pressure. Caster Wheels 25 psi. Drive Wheels 12 psi. 9. Allow the engine to cool before storing the mower in any enclosure such as a garage or storage shed. Make sure the fuel tank is empty if the machine is to be stored in excess of 30 days. Do not store the mower near any open flame or where gasoline fumes may be ignited by a spark. 4. Check for loose hardware. Tighten as needed. 5. Check the safety switches for proper adjustment: * On electric start machines the engine should crank and start if the machine is in neutral, the PTO engagement switch is OFF and the parking brake is ON. 10. Always store gasoline in a safety-approved, red container. 11. Be careful when servicing the battery as it contains acid, which is corrosive and could cause burns to skin and clothing. 6. Apply lubricant to all the grease fittings. Lubricant was applied at the factory. This is just a precautionary check to make sure that all the fittings have been lubricated. 7 MOWER OPERATION 1. Read and understand the safety instructions before attempting to operate this machine. 2. Before starting the engine: PULL UP TO ENGAGE PUSH DOWN TO DISENGAGE * Check the oil level in the engine and the hydraulic reservoir. * Fill the fuel tank with clean, fresh, lead-free gasoline. * Open the fuel valve on the bottom of the fuel tank. -NOTEUse gasoline with an octane rating no less than 87. 390S0138 -NOTEWhen PTO is engaged or (possibly) disengaged, a squealing sound from the underside of the machine is normal. It is caused by the electric clutch plates meshing as the mower comes up to speed. For best equipment life, engage the clutch with the engine at 3/4 throttle, not under full load. * The speed adjustment lever must be in NEUTRAL. * The blade clutch switch must be in the OFF position. * The neutral latches must be in the neutral lock position. * The key switch must be on. * The parking brake must be on. WARNING: If you are not familiar with the operation of the hydrostatic drive and zero turn feature, practice turning and maneuvering with the hand controls before engaging the blades. 3. Start the engine: 5. Release the parking brake. Move the speed adjustment lever to the desired mowing speed. * Choke as required. If the engine is cold, pull the choke knob out. When the engine starts, slowly push the choke in. If the engine stalls, repeat the above operation. When the engine is warm, choking may not be necessary. -NOTETop speed is suggested only for transport! 6. While squeezing the steering brake levers with both hands, release both neutral latches. * Cold starting. In the spring and fall when the morning temperatures are cool it may be difficult to start the machine due to the parastatic load from the hydraulic drive. To relieve this load, pull out and up on the de-clutch chain located on the right side of the machine behind the tire. This will allow you to start the engine easily. When the engine is warmed up, slowly release the declutch chain to engage the hydraulic system. 7. When the steering brake levers are released, the machine will travel straight. To make a right turn, squeeze the RH lever. To turn left, squeeze the LH lever. 8. TO STOP, squeeze both levers, lock the neutral latches, and move the speed adjustment lever to neutral. 4. Engage the cutter blades by pulling the blade clutch switch into the ON position. Push the switch to the OFF position to disengage the cutter blades. 9. To move the machine in reverse, squeeze up on both steering control levers. 8 10. To "freewheel" or move the machine around without the engine running, turn the dump valve levers located at the back of the pumps to the "freewheel" positions (see Figure 1). To operate the machine, the dump valve levers must be returned to the closed positions. -NOTEDue to initial belt stretch and to prevent the belt from slipping, check this adjustment after the first 2 hours, 4 hours and 8 hours of operation. 3. Adjust the RH blade drive belt using a belt tension gauge. Adjust the belt so that the belt moves 1/2" with 10 pounds of pressure. Adjust the tension by tightening or loosening the J-bolt nut. (See Figure 3) 4. Replace the belt cover. Nut Washer Deck "J" Bolt Dump Valve Levers (normal position) SGB112 Figure 1. Dump Valves Belt CUTTER DECK BELT ADJUSTMENTS Figure 3. Cutter Deck Belt Adjustment R.H. -NOTEThe hydro drive belt is spring loaded and does not require adjustment. CUTTER DECK ADJUSTMENTS Due to the many cutting conditions that exist, it is difficult to suggest a cutter deck setting that will work for every lawn. There are two adjustments that can be made on these decks, pitch and height. 1. Remove the belt cover. 2. Adjust the cutter deck drive belt using a belt tension gauge. Adjust the belt so that the belt moves 1/2" with 10 pounds of pressure. Adjust the tension by tightening or loosening the J-bolt nut. (See Figure 2) PITCH is the angle of the blades (comparing front to rear). A 1/4" downward pitch (front of deck down) is recommended for best cutting performance. END OF L-SHAPED BRACKET BELT NUT HEIGHT is the nominal distance the blade is off of the ground. This measurement is made with the blades pointed side to side and distance is measured between cutting tip and ground. (Also see Blade Height Adjustment) "J" BOLT WASHER CUTTER DECK DRIVE BELT TENSION ALIGNMENT IDLER - L.H. Changes to the cutting height can be achieved by repositioning the cutter deck. (This adjustment will also effect the pitch of the deck). There are three available positions (see Figure 4). SC400G Figure 2. Deck Drive Belt Adjustment 9 For best cut and discharge, a minimum of three spacers should be installed between the blade and the spindle (See Figure 6) LOW CUT (1 3/4"- 3") MID RANGE (2 1/2"- 3 3/4") WARNING: Always wear proper hand and eye protection when working with cutter blades. HIGH CUT (3 1/4"- 4 1/2") CUTTER DECK HEIGHT ADJUSTMENT SC405G Figure 4. Cutting Height Adjustment Caster spacers also can be repositioned to change cutting heights and to change the pitch of the deck. (See Figure 5) Pin Spacers 2002 SC407G Figure 6. Blade Spacers 2002SGB005 CUTTER BLADES Figure 5. Caster Wheel Spacers Do not sharpen beyond 1/3 of the width of the blade. (See Figure 7) BLADE HEIGHT ADJUSTMENT -NOTEDress the blade with a file. Using a wheel grinder may burn the blade. Check the balance of the blade. If blades are out of balance, vibration and premature wear of spindle assembly can occur. See your authorized Scag dealer for blade balancing or special tools, if you choose to balance your own blades. Adjusting the blade height can be done by moving any number of the five smaller 1/4" spacers on the blade mounting bolts to the top of the spindle shaft or below the spindle shaft. -NOTEAll blades should be positioned equally. 10 -NOTEHardware location used in the illustrations are for reference only. Location of hardware may vary depending on the cutter deck size. Angle Blade Back Do Not Cut In X MOUNTING HARDWARE 30 X Must NOT Exceed 1/3 Blade Width MOUNTING HARDWARE 2002SGB033 Figure 7. Blade Sharpening Custom-Cut Baffle Adjustment 2002 CCB The Custom-Cut Baffle is designed to deliver optimum airflow and superior cutting performance in any type of grass. The Custom-Cut Baffle can be raised or lowered to precisely tailor the deck's performance for the type of grass being cut. The baffle can be set in three (3) different positions for optimum performance. Figure 8. Custom Cut Baffle 2. Move the Custom-Cut Baffle to desired position. (See Figures 9 through 11 for position) 3. Reinstall the mounting hardware as shown. (See Figures 10 though 11). Torque hardware to 39ft.lbs. A. 3" Position - baffle removed. (See Figure 9). With the baffle removed, the Advantage cutter deck will deliver the best quality-of-cut in very tall, wiry, tough to cut grass. B. 3-1/2" Position (factory setting) - baffle is installed using the bottom set of holes on the Custom Cut Baffle. (See Figure 10). For general purpose cutting, place the Custom Cut Baffle in the 3-1/2" position. This gives the best mix of cutting performance in all types of grass. 2002 CCB - 3" Setting Figure 9. 3" Custom Cut Baffle Position C. 4" Position - baffle is installed using the top set of holes on the Custom Cut Baffle. (See Figure 11). Placing the baffle in the 4" setting will enhance fall cutting (leaf pickup) and reduce cutter deck "blowout CARRIAGE BOLT To Adjust the Custom-Cut Baffle height: 1. Remove the hardware securing the Custom-Cut Baffle to the cutter deck (See Figure 8). 2002 CCB - 3-1/2" Setting BOTTOM SET OF HOLES FOR 3-1/2" SETTING FLATWASHER ELASTIC STOP NUT Figure 10. 3-1/2" Custom Cut Baffle Position 11 CARRIAGE BOLT 2002 CCB - 4" Setting TOP SET OF HOLES FOR 4" SETTING FLATWASHER ELASTIC STOP NUT Figure 12. Neutral Adjustment Figure 11. 4" Custom Cut Baffle Position STEERING CONTROL ROD ADJUSTMENT NEUTRAL ADJUSTMENT -NOTEThis adjustment is made to allow the steering control levers to be moved out of the neutral latch without engaging reverse. -NOTENeutral has been set by your Scag dealer at the time of setup and normally does not need to be adjusted. If, however, you find that the neutral has come out of adjustment follow the procedure below. Before making this adjustment be sure that the speed control bearing is just touching the speed control cam and that the bellcrank bearing is resting in the center groove of the neutral cam. 1. Raise the drive wheels off the ground and block the caster wheels. 2. Make sure the speed control lever is in neutral, the steering control levers are in the neutral latch position, and the parking brake is on. Start the engine. 1. Remove the speed control spring. Remove the steering control rod swivel hair pin. Check the location of the swivel in the slotted hole in the bell crank. 3. Release the parking brake and note if the tires are rotating. 2. Turn the swivel joint on the steering control rods until the swivel joint is centered in the slot in the bellcrank. 4. Starting on the left side of the machine, rotate the tracking adjustment knob counter clockwise just until the LH wheel starts to creep forward. Make a note of the position of the adjusting knob. (See Figure 12) AD TRA JU CK ST IN E O MAPER ME G NU AT NT A O SE FA S T L R'S SL OW 48 18 78 5. Turn the adjusting knob clockwise just until the wheel turns rearward. Make a note of the position of the adjusting knob. To adjust neutral, split the difference between the two noted positions of the adjusting knob. 390s0198 6. Turn the engine off. Figure 13. Control Rod Adjustment 3. Reinstall the speed control spring onto the swivel. Install the hair pin onto the swivel. (See Figure 13) 12 Section 3 TRACKING ADJUSTMENT -NOTEBefore proceeding with this adjustment, be sure that the tire pressures are correct. (see page 7) and that the neutral adjustment and the steering control rod adjustment have been completed. 6. Repeat steps 1 and 2. If the machine continues to pull to one side. Stop the mower by placing the steering control levers in the neutral position, and turn the tracking adjustment knob on the faster side clockwise until the machine tracks straight. 1. With the machine on a flat level surface, start the engine and place the speed adjustment lever into the speed that will most often be used. 7. If tracking cannot be achieved, contact your Scag servicing dealer. 2. Squeeze the steering control levers and release the neutral latch. Slowly release the steering control levers, allowing the machine to move forward. WARNING: BEFORE ATTEMPTING TO MAKE ANY TRACKING ADJUSTMENTS: Figure 14. Tracking Adjustment 1. Move the speed adjustment lever to the neutral position. PARKING BRAKE 2. Place the blade engagement switch in the OFF position. 1. Adjust the parking brake so that when the brake hand lever is against the stop on the handle bar, the brake levers on the brake shaft weldment are against the stops on the engine deck. 3. Apply the parking brake. 4. Move the steering control levers into the neutral position. CAUTION: 3. If the machine pulls to one side. Stop the mower by placing the steering control levers in the neutral position. Turn the tracking adjustment knob on the slower side counter clockwise until the machine tracks straight. (See Figure 14) Adjust the brake only enough to hold the machine. Excessive force may cause damage to the machine or brake components. 4. Bring the steering control levers back to the neutral lock position and check to see that the machine does not creep forward on the adjusted wheel. 2. Adjust the brake actuator rod on either side of the machine to obtain proper brake adjustment. 5. If the machine creeps in neutral you have moved out of the neutral band and will have to turn the tracking adjustment knob clockwise until the machine does not creep. 13 LUBRICATION & MAINTENANCE BREAK-IN + Grease spindle until grease comes out the relief valve Compatible Greases: Lidok EP #2 (found at industrial shops) 8 HOURS (DAILY) Ronex MP (Exxon service stations) 40 HOURS (WEEKLY) Shell Alvania (Shell service stations) Mobilux #2 (Mobil service stations) 100 HOURS (BIWEEKLY) Super Lub M EP #2 (Conoco service stations) 500 HRS OR ANNUALLY COMMENTS PROCEDURE X X X X X X X X X X X X X X X X X X X X X X Check all hardware for proper tightness Change engine oil and filter at 5 hours Check engine oil Remove debris from under belt cover Sharpen cutter blades Grease spindle bearings Clean air filter Check belt tension Check tire pressure Check battery level Replace air filter Grease caster wheel bearings Grease caster wheel pivot shafts Grease idler pulley bracket on cutter deck Change hydrostatic oil filter Change engine oil and filter Grease idler arm pivots Grease brake hand lever Grease brake actuator levers Check all hardware for proper tightness Adjust air gap on electric clutch Drain hydraulic system and replace oil Do not over fill More often if needed More often if needed + US Lithium MP White Grease 2125 More often if needed Adjust as needed Add or adjust as required Adjust as needed More often if needed Chassis grease Chassis grease Chassis grease Clean area before removing the filter See engine manufacturer information Chassis grease Chassis grease Chassis grease Contact your Scag dealer for information about making this adjustment. 14 HYDRAULIC SYSTEM Checking Hydraulic Oil Level 2. Place a suitable container under the hydraulic oil drain. Remove the fill cap from the reservoir. Remove the drain cap from the T-Fitting located on the hydraulic system filter head. (See Figure 14). Allow the fluid to drain into the container and properly discard it. The hydraulic oil level should be checked after the first 10 hours of operation. Thereafter, check the oil every 200 hours of machine operation or monthly, whichever occurs first. -IMPORTANTIf the oil level is consistently low, check for leaks and correct immediately. 1. Wipe dirt and contaminants from around the reservoir cap. Remove the cap from the hydraulic oil reservoir. Filter Head Hydraulic Oil Drain Cap Hydraulic Oil Filter 2. Visually check the level of hydraulic oil. Hydraulic oil must be at least 2" inches from top of the filler neck. If the level cannot be determined visually, use a clean tape measure to check the level. If the fluid is low, add 20W50 motor oil. DO NOT overfill; (overfilling the oil reservoir may cause oil seepage around the cap area). 2003SWZ-Oil Drain Figure 14 Hydraulic Oil Drain Cap 3. Reinstall the drain cap onto the T-Fitting and be sure it is tight. 3. Clean the fill cap and install it onto the reservoir. -NOTEBefore refilling the hydraulic oil reservoir the hydraulic oil filter should be changed as well. See instructions outlined below. Changing Hydraulic Oil The hydraulic oil should be changed after every 500 hours or annually, whichever occurs first. The oil should also be changed if the color of the fluid has become black or milky. A black color and/or a rancid odor usually indicates possible overheating of the oil, and a milky color usually indicates water in the hydraulic oil. 4. Fill the reservoir to 2" inches from the top of the filler neck with 20W50 motor oil. 5. Replace the reservoir fill cap. Start the engine and drive forward and backward for two minutes. Check the oil level in the reservoir. If necessary, add oil to the reservoir. -NOTEThe hydraulic oil should be changed if you notice the presence of water or a rancid odor to the hydraulic oil. Changing Hydraulic Oil Filter Element The hydraulic oil filter should be changed after every 500 hours of operation or annually, whichever occurs first. 1. Park the mower on a level surface and stop the engine. 1. Remove the oil filter element (Figure 14) and properly discard it. Fill the new filter with clean oil and install the filter. Hand tighten only. 15 BATTERY (ELECTRIC START UNITS ONLY) Checking Electrolyte Level and Cleaning Battery 2. Run the engine at idle speed with the speed control lever in neutral for five minutes. This machine was equipped from the factory with a sealed battery. Maintenance is not required to maintain the electrolyte level. Dirt and fluid on the top of the battery can cause the battery to discharge. Corrosion of the battery terminals or loose connections will cause poor battery performance. 3. Check the oil level in the hydraulic tank. It must be 2" inches from the top of the filler neck. If necessary, add SAE 20W50 motor oil. Checking Engine Crankcase Oil Level The engine oil level should be checked after every 8 hours of operation or daily as instructed in the Engine Operator’s Manual furnished with this mower. WARNING: Lead-acid batteries produce flammable and explosive gases. To avoid personal injury when checking, testing or charging batteries, DO NOT use smoking materials near batteries. Keep arcs, sparks and flames away from batteries. Provide proper ventilation and wear safety glasses. Changing Engine Crankcase Oil After the first 5 hours of operation, change the engine crankcase oil and replace the oil filter. Thereafter, change the engine crankcase oil after every 100 hours of operation or bi-weekly, whichever occurs first. Refer to the Engine Operator’s Manual furnished with this mower for instructions. WARNING: Changing Engine Oil Filter Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to cause cancer and reproductive harm. Wash hands after handling. After the first 5 hours of operation, replace the engine oil filter. Thereafter, replace the oil filter every 200 hours of operation or every month, whichever occurs first. Refer to Engine Operator’s Manual for instructions. 1. Loosen the two plastic wing nuts and then remove the battery cover. Engine Air Cleaner For any air cleaner, the operating environment dictates how often the air cleaner should be serviced. Refer to the Engine Operator’s Manual furnished with this mower for instructions. 2. Clean the cable ends and battery posts with steel wool. Use a solution of baking soda and water to clean the battery. Do not allow the solution to enter the battery cells. -NOTEIn extremely dusty conditions it may be necessary to service the air cleaner daily to prevent engine damage. 3. Tighten the cable connections securely and apply a light coat of silicone dielectric grease to the terminal connections to prevent corrosion. 4. Install the battery cover. 16 WARNING: WARNING: Electric storage battery fluid contains sulfuric acid which is POISON and can cause SEVERE CHEMICAL BURNS. Avoid contact of fluid with eyes, skin, or clothing. Use proper protective gear when handling batteries. DO NOT tip any battery beyond 45 angle in any direction. If fluid contact does occur, follow first aid suggestions below. BATTERIES PRODUCE EXPLOSIVE GASES. Charge the battery in a well ventilated space so gases produced while charging can dissipate. Charging rates between 3 and 50 amperes are satisfactory if excessive gassing or spewing of electrolyte does not occur or the battery does not feel excessively hot (over 125°F). If spewing or gassing occurs or the temperature exceeds 125°F, the charging rate must be reduced or temporarily stopped to permit cooling. BATTERY ELECTROLYTE FIRST AID EXTERNAL CONTACT - Flush with water. EYES - Flush with water for at least 15 minutes and get medical attention immediately. Jump Starting INTERNAL - Drink large quantities of water. Follow with Milk Of Magnesia, beaten egg, or vegetable oil. Get medical attention immediately. In case of internal contact, DO NOT give fluids that would induce vomiting. 1. The booster battery must be a 12 volt type. If a vehicle is used for jump starting, it must have a negative ground system. 2. When connecting the jumper cables, connect the positive cable to the positive battery post, then connect the negative cable to the negative battery post. Charging the Battery Refer to the battery charger’s manual for specific instructions. Under normal conditions the engine’s alternator will have no problem keeping a charge on the battery. If the battery has been completely discharged for a long period of time, the alternator may not be able to recharge the battery, and a battery charger will be required. DO NOT charge a frozen battery. It may explode and cause injury. Let the battery warm before attaching a charger. Whenever possible, remove the battery from the mower before charging. 17 TECHNICAL SPECIFICATIONS ENGINES General Type: Brand: Models: Horsepower: Type: Displacement: Cylinders: Governor: Exhaust Group: Fuel Pump Group: Oil Pump Group: Valve Group: Starter/Electrical: Charging System: Heavy duty industrial/commercial Kohler, Kawasaki, Kohler CV493T, Kawasaki FH451V (15HP), FH500V (17HP) FH641V (21HP) Kohler 18HP; Kaw. 15HP; Kaw. 17HP; Kaw. 21HP. 4 cycle gas, vertical shaft engines Kohler: 18HP = 490cc Kawasaki: 15HP = 494cc, 17HP = 494cc, 21HP = 675cc. Varied - see manufacturer's specifications Mechanical type governor with variable speed control. Settings: Kawasaki 15HP= 3600 rpm (+75 rpm), idle set at 1200 rpm (+75 rpm), 17HP & 21HP= 3600 rpm (+75 rpm), idle set at 1550 rpm (+75 rpm), Kohler 18HP= 3600 rpm (+50 rpm), idle set at 1500 rpm (+75 rpm). Single & dual exhaust canister muffler Varied - See manufacturer's specifications Varied - See manufacturer's specifications Varied - See manufacturer's specifications Electronic Ignition with recoil starter or 12 volt battery with alternator, solid state ignition with key start 15 amp ENGINE DECK Thickness: Fuel Tank: Drive Wheels/Tires: Brakes: Axles: Handle Bars: 7 gauge steel 5 gallon (19.0 litres) seamless polyethylene 16x6.50-8 four-ply pneumatic tubeless, radius edge Dynamic braking through hydro drive system 1" tapered 1-1/4" diameter DRIVE SYSTEM Type: Hydro Pumps: Drive Wheel Motors: Hydro Fluid Cooling Group: Steering / Travel Control:: Parking Brakes: Dump Valves: Axles: Wire Harness: Safety Group: Hydro drive with two variable displacement pumps and two cast-iron high torque motors Two Hydro-Gear Model BDP 10L pumps with dump valves for movement without running the engine Two 12 cu. inch cast-iron high torque motors 4qt. capacity nylon cooling reservoir, uses, SAE 20W50 fluid and 10 micron filter Independent handle controls for each wheel, squeeze to move from forward to neutral to reverse, neutral lock lever, speed range controlled with single lever (patented design), in-field tracking adjustment with no tools necessary 7.5" drum, band brake, one on each wheel Allows for movement without engine running 1" tapered motor shafts 14 gauge wire Handle actuated operator presence system (patented design), blade / clutch and transmission interlock to engine kill Forward Speed Range: Reverse Speed Range: 0 to 7.4 mph 0 to 3.0 mph Date of Issue: July, 2002 Specifications Subject to Change Without Notice 18 Section 3 TECHNICAL SPECIFICATIONS (CON'T) CUTTER DECKS SWM 36 Advantage, SWM 48 Advantage, SWM 52 Advantage, SWM 61 Advantage. Out-front design with anti-scalp rollers SWM36A, 48A: 7-gauge steel with 7-gauge (3/16") steel skirt SWM52A, 61A:10-gauge steel with 7-gauge (3/16") steel skirt 35.5" (90.2 cm), 48.0 (122.0 cm), 52.0 " (132.0 cm), 61.0 " (155.0 cm). Adjustable from 1-3/4" to 4-1/4" in 1/4" increments MarbainTM, .197 thickness SWM 36: Two (2) 18"; SWM 48: Three (3) 16.5" SWM 52: Three (3) 18"; SWM 61: Three (3) 21" Electric blade brake clutch with instrument panel switch Extra wide 11.5", 13.75 " discharge opening with hinged chute 9.4 x 3.5 smooth tread flotation, inner tubes, split rims, roller bearings, with quick pin removal Cast housing, taper roller bearing, low maintenance with top access grease fitting and grease overfill relief poppet Cast-iron with easily removed taper hubs 5" diameter pulley, welded and riveted construction, 1-3/8" O.D. Bearings Heavy duty idler arm of 1/4" channel steel B-section with Kevlar cord Type: Construction: Cutting Width: Cutting Height Adjustment: Cutter Blades: Blade Engagement: Discharge Opening: Caster Wheels: Spindles: Spindle Pulleys: Idler Pulley: Idler Arm: Cutter Deck Belts: ADDITIONAL SPECIFICATIONS OPTIONAL ITEMS/ATTACHMENTS Fabric Grass Catcher: Metal Grass Catcher: GC-F4 Grass Catcher with 4 cubic ft. capacity GC-4D Grass Catcher with 4 cubic ft. capacity and rope pull dump or pick-up and dump High velocity discharge baffle. Improves quality-of-cut, and discharge disbursement. Steel plate fits over discharge opening and steel baffles between each blade with Eliminator Blades. Installs and removes in the field. Turbo-Baffle Mulch Master: APPROXIMATE DIMENSIONS SWM36A Length: Length with Grass Catcher: Tracking Width: Width: Width (with discharge chute up): With with grass catcher: Height: Height with grass catcher: Weight Weight with grass catcher: Turning Radius: 74.0" 74.0" 37.0" 54.5" 37.5" 55.0" 43" 43" 515 lbs. 555 lbs. Zero SWM48A SWM52A 76" 76" 42.0" 59.0" 49.0" 65.0" 43" 43" 555 lbs 595 lbs Zero 78" 78" 42.0" 62" 52" 78" 43" 43" 560 lbs 600 lbs. Zero Date of Issue: July, 2002 Specifications Subject To Change Without Notice 19 SWM61A 76.0" 76.0" 42.0" 70.0" 63.0" 80.0" 43" 43" 565 lbs. 605 lbs. Zero 36A" CUTTER DECKS 25 53 31 27 11 30 42 41 54 26 37 A 25 23 45 43 11 27 52 24 28 28 29 52 25 53 9 29 32 7 44 42 26 38 14 39 34 13 40 21 33 36 22 20 35 A 33 2 19 18 21 14 39 24 8 14 1 57 46 56 55 19 10 58 5 50 54 6 11 3 12 11 48 5 15 15A 16 47 51 17 SW-SWZ2003CD36A 20 49 36A" CUTTER DECKS Ref. Part No. Number Description 1 2 3 5 6 7 8 9 10 11 12 13 14 15 15A 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Cutter Deck (Includes Decals) Cutter Spindle Assy. Spacer, Outside Tapered Bearing (Two) Spindle Housing Bolt, 5/16-18 x 4-3/4" Hex Head Spindle Shaft Bolt, 3/8-16 x 3-1/2" Hex Head Key, 1/4 x 1/4 x 2" Spacer, Cutter Blade - Small Bolt,5/16-18 x 1-1/4" Hex Head Spring, Chute Return Nut 5/16-18 Serrated Flange Cutter Blade, 18" Marbain Cutter Blade, 18" Hi Lift Marbain Flatwasher, 5/8 W Hex Hd. Bolt, 5/8-11 x 9-1/2" Caster Assembly (See Page 3) Cpscrw,5/16-18 x 3/4" Ser.Flg. Hex Head Discharge Chute Hex Nut, 5/16-18 Elastic Stop Hex Hd Bolt, 5/16-18 x 1" Belt Cover Assy (Includes Decal) Flat Washer, 3/8" Special Wing Nut, 3/8-16 Pulley Tapered Hub Hex Hd. Bolt, 1/4-20 x 3/4" Hex Nut, 5/8-11 Belt, Blade Drive Spacer Hex Nut, 3/8-16 Center Locknut Nut, 3/8-16 Serrated Flange Support, Belt Cover Cpscrw, 1/2-13 x 1"Ser.Flg. HH Nut, 1/2-13 Spiralock Spacer, J-Hook Washer, 3/8 x 1-1/2 x 16 GA Elastic Stop Nut, 3/8-16 Idler Pivot Idler Arm Assy. (Inc. 42 & 54) Bronze Bearing Retaining Ring, 1-1/8" Ext. ”E” J-Hook Idler Pulley, Belt Clutch Seal, Cutter Spindle Spindle Bushing 461554 46631 43312 481022 43294 04001-154 43589 04001-77 04063-08 43592 04001-10 482245 04019-03 482462 482467 04043-06 04001-41 46079 04017-16 461295 04021-10 04001-09 461413 04041-07 04029-03 48924 48926 04001-01 04020-09 48204 43077 04021-05 04019-04 04004-02 04017-36 04112-05 43277 04041-12 04021-09 45423 46748 48100-02 04050-05 44078 482416 481024 43297 Ref. Part No. Number Description 48 49 50 51 52 53 54 55 56 57 58 Spacer, Inside Nut,1.06-18 Relief Fitting, Cutter Spindle Seal, Cutter Spindle Spindle Shield Wing Nut, 3/8-16 (Small) RH side Grease Fitting Nut, Hex Elastic Stop 3/8-16 Flatwasher, 3/8" (.391 x .938 x .105) Bolt, Carriage 3/8-16 x 1" Baffle Weldment 21 43296 481035 48677 481025 48098 04029-04 48114-04 04021-09 04041-07 04003-23 423655 CASTER ASSEMBLY 1 2 3 4 3 2 5 6 8 7 9 10 11 12 17 16 13 14 15 16 SW-SWZ2003CSTR Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No. Description 04066-01 43037-01 48100-01 48114-04 46082 45006 04021-07 43022 04001-37 48307 481774 481773 481768 48114-03 481771 481772 481770 481769 Quick Pin Spacer, Caster Yoke, 1/2" Long Bronze Bearing Grease Fitting Support Assembly (Includes Items (3 & 4) Caster Yoke Elastic Stop Nut, 1/2-13 Sleeve, Caster Wheel Bearing Hex Hd. Bolt, 1/3-13 x 5-1/2" Wheel Assy. (Includes Items 11-17) Tire Only, Caster Wheel Inner Tube Only (Not Shown) Hub Assembly Grease Fitting, 45 Degree 1/4-28 Tapered Nut, 5/16-24 Rim Pair, Caster Wheel Retainer, Bearing, Caster Wheel Roller Bearing, Caster Wheel 22 32 48A 36A 52A x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 48A, 52A, 61A, & 72" CUTTER DECKS 26 58 19 44 41, 41A 46 36 29 30 25 30 29 11 28 28 11 33 30 7 36 29 43 45 32 4 24 25 11 26 47 48 31 28 26 50 34 67 46 14 49 61 62 35 A 40 39 42 36 25 22 18 53 62 20 20 52 7 23 23A 21 63 27 37 13 25 48 9 22 59 A 14 49 14 36 60 35 8 20 14 2 51 1 65 64 10 38 5 54 71 7 70 6 69 11 68 68A 68B 55 12 11 3 15 15A 16 5 56 66 17 SWZ 2003CD48-72 23 57 48A, 52A, 61A, & 72" CUTTER DECKS Ref. Part No. No. 1 *1 *1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 461557 461559 461562 461565 461567 46631 43296 48924 481022 43294 48114-04 43589 45037 04063-08 43592 04001-10 04001-154 04019-03 482461 482462 482464 482465 15A 482466 482467 482469 16 04043-06 17 04001-41 18 46079 19 48098 20 04017-16 21 461292 461295 22 04021-04 23 04001-11 23A 04001-12 24 461095 46804 461583 46848 25 04041-07 26 04029-03 27 48924 48753 48967 28 48926 29 04001-01 30 04020-09 31 48923 48940 48966 32 48087 48285 48265 48295 33 48089 48286 48088 48296 34 04021-05 35 04019-04 Description 48 52 61 72 Cutter Deck (Inc. Decals) x Cutter Deck (Inc. Decals) Cutter Deck (Inc. Decals) Cutter Deck (Inc. Decals) Cutter Deck (Includes Decals) Spindle Assembly x Spacer, Inside x Pulley x Tapered Bearing (Two) x Spindle Housing x Grease Fitting Str. 5/16 x Spindle Shaft, Tapered Brng x Idler Pivot x Key, 1/4 x 1/4 x 2" x Spacer, Cutter Blade - Small x Bolt, 5/16-18 x 1-1/4" Hex Head x Bolt, 5/16-18 x 4-3/4" Hex Head x Serrated Flange Nut, 5/16-18 x Cutter Blade 16-1/2" x Cutter Blade 18" Cutter Blade 21" Cutter Blade 24" Cutter Blade 16-1/2" Hi Lift x Cutter Blade 18" Hi Lift Cutter Blade 21" Hi Lift Flatwasher,5/8" (.688 x 1.75 x .134) x Hex Head Bolt, 5/8-11 x 9-1/2" x Caster Assembly, (See Page 3) x Spindle Shield x Capscrew, 5/16-18 x 3/4" x Discharge Chute Discharge Chute x Nut, 5/16-18 Elastic Elastic Stop x Bolt, 5/16-18 x 1-1/2" Hex Head(front) x Bolt, 5/16-18 x 1-3/4" Hex Head(rear) x Belt Cover (Includes decals) x Belt Cover (Includes decals) Belt Cover (Includes decals) Belt Cover (Includes decals) Flat Washer, 3/8" Special x Wing Nut, 3/8-16 (Large) x Pulley x Pulley Pulley Tapered Hub x Bolt, 1/4-20 x 3/4" Hex Head x Nut, 5/8-11 Hex x Pulley, Double x Pulley, Double Pulley, Double Belt, RH Blade Drive x Belt, RH Blade Drive Belt, RH Blade Drive Belt, RH Blade Drive Belt, Blade Drive x Belt, Blade Drive Belt, Blade Drive Belt, Blade Drive Nut, 3/8-16, Nut Centerlock x Nut, 3/8-16, Serrated Flange x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Ref. Part No. No. 36 37 38 39 40 41 41A 42 43 44 45 46 47 04021-09 04004-02 04001-09 04017-36 04112-05 04041-08 04041-08S 44078 48181 04050-02 46081 48100-05 43028 44078 48 43077 49 04041-12 50 04001-46 51 481024 52 46748 53 43277 54 48677 55 43312 56 43297 57 481035 58 04029-04 59 04001-77 60 45329 61 482416 62 48100-02 63 04050-05 64 482295 65 45944 66 481025 67 482245 68 451507 68A 451508 68B 451509 69 04021-09 70 04041-07 71 04003-23 Description Nut, 3/8-16 Elastic Stop Support, Belt Cover Bolt, 5/16-18 x 1" Hex Head Cpscrw,1/2-13 x 1"Ser Flng Hex Hd Nut, 1/2-13 Spiralock Flat Washer 3/4" Special Flat Washer 3/4" Special J-Hook Idler Pulley, “V” Groove Retaining Ring, 3/4" Ext.”E” Idler Arm Assy. (Incl. 7 & 46) Bronze Bearing J-Rod, Idler Pulley J-Rod, Idler Pulley Spacer, J-Rod Washer, 3/8 x 1-1/2 x 16 ga. Bolt, 3/8-16 x 2-1/4" Hex Head Seal, Cutter Spindle Idler Arm Assy (Includes 62 & 7) Spacer, J-Rod Relief Fitting, Cutter Spindle Spacer, Outside, Cutter Spindle Spindle Bushing Nut, Cutter Spindle Wing Nut, 3/8-16 (Small) Top Side Bolt, 3/8-16 x 3-1/2" Hex Head Idler Pivot Idler Pulley, Belt Clutch Bronze Bearing Retaining Ring Guide Roller Roller Shaft Seal, Cutter Spindle Spring, Chute Return Baffle Weldment 48A Baffle Weldment 52A Baffle Weldment 61A Nut, Hex Elastic Stop 3/8-16 Flatwasher, 3/8" (.391 x .938 x .105) Bolt, Carriage 3/8-16 x 1" 48 52 61 72 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x * Measure the engine deck to determine frame size. 461559 is for small frame (16") & 461562 is for large frame (20") 24 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x ENGINE DECK 4 6 3 39 5 6 15 KA 17 KA ONLY 31 7 1 2 8 38 9 10 27 42 BLK 41 RED 11 11A 36 44 10 28 28A 26 ELECTRIC START ONLY 33 36 12 14 13 31 31 16 15 40 40A 45 30 17 29 21 43 32 36 34 25 36 34 24 20 35 23 22 46 46A 48 19 18 37 47 31 SWZ2003ED 25 ENGINE DECK Ref. No. 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 11A 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28A 29 30 31 32 33 34 35 36 37 38 39 40 40A 41 42 43 44 45 *46 *46A 47 48 Part No. 482144 481563 482145 48971 482677 04020-02 04010-10 421239 481603 48292 46846 48309 48308 48059-01 48058 48058 48028-05 482700 04001-44 04020-02 48099 42392 04029-01 423746 48661 04003-01 04003-11 423748 04043-04 04021-09 04021-08 48205 461542 461546 04003-09 04001-17 04019-03 04001-08 04040-14 04021-10 04003-04 48030-09 421370 04017-19 481717 45418 45419 48029-02 48029-14 423308 48126 04003-12 423747 422882 04017-19 04030-03 Description 15KA Engine 15KA Kawasaki Engine 17KA Kawasaki Engine 17KAE Kawasaki Engine 21KAE Kawasaki Engine 18KH Kohler Hex Nut, 1/4-20 Screw, 1/4-20 x 2" Rnd. Hd. Phil. Strap, Fuel Tank Cap, Fuel Tank Pad, Rubber-Fuel Tank - Upper Fuel Tank Assy. (incl. 8, 9) Bushing Valve, Fuel Shut-off Clamp, Fuel Hose Fuel Hose, 1/4 ID x 20" KA Fuel Hose, 1/4 ID x 10" KH Cable Tie Battery Bolt, 1/4-20 x .50" Nut, 1/4-20 Pad Battery Cover Wing Nut, 1/4-20 Battery Support Pad, Rubber Bolt, 1/4-20 x 6" Carriage Carriage Bolt, 3/8-16 X 1-1/4" Brace Flat Washer .391 x .938 x .105 Nut, 3/8-16 Elastic Stop Nut, 1/4-20 Elastic Stop Pad, Rubber-Fuel Tank Lower Engine Deck, 16" Wide, w/decals Engine Deck, 20" Wide, w/decals Bolt, 1/4-20 x 1-1/4" Carriage Bolt, 5/16-18 x 2" Hex Head Nut, 5/16-18 Serr. Flange Hex Head Bolt, 5/16-18 x .75" Flat Washer 1/4" Nut, 5/16-18 Elastic Stop Carriage Bolt, 5/16-18 x 1" Clamp Clutch Bracket CapScrw, 5/16-18 x 1.50" Sr. Flg Wire Hrns. Adapter, 15 &17KA Pulley Guard, 16" Frame Pulley Guard, 20" Frame Battery Cable, 31.5" Red Battery Cable, 31.5" Black Battery Box Rubber Boot Carriage Bolt, 5/16-18 x .75" Heatshield (16" Small Frame) Heatshield (20" Large Frame) Bolt, 5/16-18 x 1" Serrated Flange Hex Head Lock Washer 5/16" 17KA 17KAE 21KAE 18KH x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x * Measure the engine deck to determine frame size. 423747 is for small frame (16") & 422882 is for large frame (20") 26 DRIVE AND BRAKE COMPONENTS 1 2 3, 3A 4 42 1 37 B 54 6 7 8 9 55 53 56 46 10, 10A A 7 A 49 5 B 60 43 44 57 51 38 58 2 47 11 50 52 48 42 48 47 59 40 35 37 41 34 2 4 61 50 56 39 49 12 21 20 19 36 24 24A 13 14 15 18 33 25 26 32 23 17 16 22 27 28 30 SWZ03D&BC 29 31 27 DRIVE AND BRAKE COMPONENTS Ref. No. 1 2 3 3A 4 5 6 7 8 9 10 10A 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24A 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 Part. No. Description 481876 04001-19 45842 45854 04062-01 04003-12 44126 04019-04 43415 48114-05 45860 45861 04001-46 481618 481890 422214 48679 04028-01 481502 422215 04008-01 46928 481470 04063-07 481416 48553 48587 461397 04041-28 04030-05 04102-05 422534 48030-09 04021-10 481716 422533 04001-12 481665 04001-13 04021-05 48224 461183 48224 481835 04019-03 04063-20 04063-24 04041-07 482306 48586 04012-04 04030-04 04063-14 43504 43032 422713 04001-54 04001-161 04043-04 481873 04001-59 04021-09 04019-02 04001-151 Ring, Split Bolt, 3/8-16 x 1" Hex Head Brake Shaft Assembly Weldment (16" Small Frame) Brake Shaft Assembly Weldment (20" Large Frame) Hair Pin Cotter, .094 x 1.62 Carrage Bolt, 5/16-18 x .75" Rod, Brake Lower Nut, 3/8-16 Serr. Flange Bushing, Brake Grease Fitting Brake Actuator Wlmt., LH Brake Actuator Wlmt., RH Bolt, 3/8-16 x 2-1/4" Tire, 16 x 6.50, 4 ply Rim Assy Lock Washer, Wheel Motor Hex Castle Nut, 3/4-28 UNEF Nut, Lug Wheel Assy., (incl. 12,13) Brake Drum 1/2-20 Serrated Bolt Hub, Wheel Brake Band, 7.5" Key, 3/16 X .75 Woodruff Wheel Motor Belt, Pump Drive (16" Small Frame) Belt, Pump Drive (20" Large Frame) Electric Clutch Flat Washer .469 x 1.75 x .25 Lock Washer, 7/16 Hex Head Bolt, 7/16-20 x 2-3/4" Plate, Backing Clamp Nut, 5/16-18 Elastic Stop Rubber Pad, Clutch Stop Retainer, Clutch Stop Hex Head Bolt, 5/16-18 x 1.75" Pulley, Pump Drive Engine Hex Head Bolt, 5/16-18 x 2.75" Nut, 3/8-16 Center Lock Ball Bearings Idler Arm Weldment, Pump (incl. 38 & 40) Ball Bearings Spring, Pump Belt Idler Nut, 5/16-18 Serr. Flange Key, 1/4x1/4 x 1.00" Clutch Mtg. Key, 1/4x1/4 x 2.75" Pulley Mtg. Flat Washer, 3/8 Pulley, Idler 4.5" Pulley, Pump Shaft Setscrew, 5/16-18 x 3/8" Lockwasher, 3/8 Key, 5.0 x 5.0 x 25mm Pivot, Idler (Long) Swivel Joint Base, Idler Pivot Bolt, Hex Head 3/8-16 x 3" Bolt, Hex Head 3/8-16 x 2.75" Flatwasher 3/8" Chain Bolt, Hex Head 1/4-20 x 1.25" Nut, Hex Elastic Stop 3/8-16 Nut, Serrated Flange 1/4-20 Bolt, Hex Head 3/8-16 x 2.63" 28 15KA 17KA x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 17KAE 21KAE 18KH x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x HANDLE ASSEMBLY SMALL FRAME (16") 74 16 75 11 68 19 15 16 76 71 A 8 7 6 18 17 A 25 11 2 12 9 13 19 5 4 3 1 35 22 23 24 10 15 14 26 86 104 105 37 24 16 21 42 78 31 20 34 61 11 27 29 102 3 28 3 37 80 40 38 30 85 34 36 79 B 82 91 106 32 78 88 60 79 61 40 3 93 87 45 67 69 39 B 72 40 49 48 C 33 94 51 99 73 41 66 11 38 10 96 100 52 84 C 60 57 46 70 58 73 53 58 61 92 98 50 97 24 37 61 62 95 101 42 37 54 77 103 47 63 82 66 65 59 45 11 88 64 29 65 6 45 43 44 SWZ2003HAN HANDLE ASSEMBLY *SMALL FRAME (16") Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 Part No. 15KA Description 461598 Upper Handle Wlmt. W/Decals 42675 Quadrant, Speed Control 04062-02 Hairpin, .094 x 1.19 45282 Lever, Speed Adjustment 43086 Bushing, Speed Adjustment Lever 04001-20 Hex Head Bolt, 3/8-16 x 1.5" 48493-01 Ball Plunger 48092 Knob, Speed Adjustment 04014-01 Capscrew, 1/4-20 x 3/4" FHHS 04021-08 Nut, 1/4-20 Elastic Stop 04021-10 Nut, 5/16-18 Elastic Stop 04010-01 Screw, #10-32 x 1/2" PW HD 48946 Throttle Control 481071 Throttle Control 04019-01 Nut, #10-32 Serr. Flange 48312 Bushing 45572 Handle, Oper. Presence-RH 45573 Handle, Oper. Presence-LH 481687 Switch,Elec.Clutch Eng. (incl.Nut) 482686 Wire Harness, Manual Start 482687 Wire Harness, Electric Start 48609 Key Switch, Manual Srt. (inc. Hdw) 48798 Key Switch, Electric Srt. (inc. Hdw) 461242 Neutral Latch-RH 461241 Neutral Latch-LH 48717 Switch, Neutral Interlock 48159 Grip 04032-01 Washer, Curved Spring 04040-15 Flat Washer 04021-10 Nut, 5/16-18 Elastic Stop 04001-17 Hex Head Bolt, 5/16-18 x 2" 04001-53 Hex Hd. Bolt, 5/16-18 x 2.5" 46089 Lever, Steering Control (incl. 29) 48144 Grip, Steering Control 44141 Rod, Steering Control 48951 Spring, Handle Return 04017-27 Capscr., 3/8-16 x 1" Ser. Flange 481866 Spring 04019-04 Nut, 3/8-16 Serr. Flange 44142 Rod Speed Control 451562 Bellcrank, Speed Control 04012-02 Setscrew, 1/4-28 x .25" 46335 Cam, Speed Control (incl. SS) 43166 Jackshaft, Speed Control 04063-13 Key, 1/8 x 1/2" Woodruff 04060-06 Roll Pin, 3/16-.75 04021-10 Nut, Elastic Stop 3/8-16 48223 Flange, Bearing ** Capscrew, 5/16-18 x 1" Serr. Flg. 04019-03 Nut, 5/16-18 Serrated Flange 422795 Plate, Side 43536 Spacer, Neutral Bearing 48409 Bearing, Speed Ctrl. Bellcrank 04001-69 Hex Head Bolt, 5/16-18 x 1-3/4" 48494-02 Spring, Return 43522 Spacer, Side Plate 04041-08S Flat Wshr., .766 x 1.25 x .035 17KA 17KAE x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 18KH Ref. No. x x x x x x x x x x x x 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 102 103 104 105 106 Part No. 04063-07 04001-59 04001-08 04030-03 04050-02 48224 46747 48114-05 04050-01 04001-09 482146 04001-01 482431 04041-07 461542 04001-10 482314 04001-152 42413 43520 48100-06 48298 04021-01 04010-03 04030-02 43032 44143 04001-45 04015-13 04021-09 04041-23 04001-01 43286 461605 48717 04020-14 481411 481420 48342 421203 04062-01 421622 44126 422273 451113 481879 481885-03 48829 461481 461482 481545 44144 422373 04010-12 48464 15KA Description Key, Woodruff, 3/16 x .75" Bolt, Hex Head, 1/4-20 x 1.25 HH Bolt,5/16-18 x .75" Lock Washer, 5/16 Clip, Retaining .750 diameter Bearing, Ball Neutral Return Cam, Neutral (incl. grease ftng.) Grease Fitting, 1/4-28 UNF Retaining Ring, 5/8" Hex Head Bolt, 5/16-18 x 1" Lever, Speed Control Bolt, Serr. Flange 1/4-20 x.75" Linkage Assembly Flat Wshr., 15/16 x .3906 x 12 ga Deck, Engine 16" Wide Hex Head Bolt, 5/16-18 x 1.25" Choke Control Bolt, Hex Head 3/8-16 x 4.25" Fuse Holder Swivel Joint, Steering Rod Bushing Blade Fuse, 20A Nut, #10-32 Elastic Stop Screw, #10-32 x 1.5" Phillips Lockwasher, 1/4" Swivel Joint Rod, Brake Lever Hex Hd. Bolt, 3/8-16 x 2.00" Soc. Hd. Capscrew, #8-32 x .5" Nut, 3/8-16 Elastic Stop Washer #8-.170 x .375 x .032 Bolt, 1/4-20 x .75" Spacer Parking Brake Lever with Grip Switch, Safety Nut, 3/8-24 Bushing, Bearing Retainer Bearing, Neutral Lock Grip, Parking Brake Plate, Threaded Hairpin, .094 x 1.62" Bracket, Choke Mtg. Rod, Lower Brake Plate, Coupler Shaft, Pump Control Spring Knob, Tracking Adjustment Block, Pump Control Control, LH (inc. bush. & decal) Control, RH (inc. bush. & decal) Switch, Parking Brake Rod, Offset Plate, Threaded Screw #10-32 Sltd Hex Wshr Hd Ball Joint, RH Thread 17KA 17KAE x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 18KH x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x * Measure the width of the engine deck to determine frame size. "Small Frame" is 16" wide. ** Common hardware which should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc plated. 30 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x HANDLE ASSEMBLY LARGE FRAME (20") 74 16 75 11 68 19 15 16 76 71 A 8 7 6 18 17 A 25 11 2 12 9 13 19 5 4 3 1 35 22 23 24 10 15 14 26 86 104 105 37 24 16 21 42 78 31 20 34 61 11 27 29 102 3 28 3 37 40 38 30 85 80 34 36 79 B 82 91 106 32 78 88 60 79 61 40 3 93 87 45 67 69 39 B 72 33 40 49 48 C 37 51 99 73 41 66 11 38 10 96 100 52 84 C 60 57 46 70 58 73 53 58 61 92 98 50 97 24 37 61 62 95 101 42 94 54 77 103 47 63 82 66 65 59 45 11 88 64 31 65 6 45 43 44 SWZ2003HAN HANDLE ASSEMBLY *LARGE FRAME (20") Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 Part No. Description 461599 42675 04062-02 45282 43086 04001-20 48493-01 48092 04014-01 04021-08 04021-10 04010-01 48946 04019-01 48312 45572 45571 481687 482686 482687 48609 48798 461242 461241 48717 48159 04032-01 04040-15 04021-10 04001-17 04001-53 46089 48144 44141 48951 04017-27 481866 04019-04 44142 451562 04012-02 46335 43166 04063-13 04060-06 04021-10 48223 ** 04019-03 422795 43536 48409 04001-69 48494-02 43522 04041-08S Upper Handle Wlmt. W/Decals Quadrant, Speed Control Hairpin, .094 x 1.19 Lever, Speed Adjustment Bushing, Speed Adjustment Lever Hex Head Bolt, 3/8-16 x 1.5" Ball Plunger Knob, Speed Adjustment Capscrew, 1/4-20 x 3/4" FHHS Nut, 1/4-20 Elastic Stop Nut, 5/16-18 Elastic Stop Screw, #10-32 x 1/2" PW HD Throttle Control Nut, #10-32 Serr. Flange Bushing Handle, Oper. Presence-RH Handle, Oper. Presence-LH Switch,Elec.Clutch Eng. (incl.Nut) Wire Harness, Manual Start Wire Harness, Electric Start Key Switch, Manual Srt. (inc. Hdw) Key Switch, Electric Srt. (inc. Hdw) Neutral Latch-RH Neutral Latch-LH Switch, Neutral Interlock Grip Washer, Curved Spring Flat Washer Nut, 5/16-18 Elastic Stop Hex Head Bolt, 5/16-18 x 2" Hex Hd. Bolt, 5/16-18 x 2.5" Lever, Steering Control (incl. 29) Grip, Steering Control Rod, Steering Control Spring, Handle Return Capscr., 3/8-16 x 1" Ser. Flange Spring Nut, 3/8-16 Serr. Flange Rod Speed Control Bellcrank, Speed Control Setscrew, 1/4-28 x .25" Cam, Speed Control (incl. SS) Jackshaft, Speed Control Key, 1/8 x 1/2" Woodruff Roll Pin, 3/16-.75 Nut, Elastic Stop 3/8-16 Flange, Bearing Capscrew, 5/16-18 x 1" Serr. Flg. Nut, 5/16-18 Serrated Flange Plate, Side Spacer, Neutral Bearing Bearing, Speed Ctrl. Bellcrank Hex Head Bolt, 5/16-18 x 1-3/4" Spring, Return Spacer, Side Plate Flat Wshr., .766 x 1.25 x .035 17KA 21KAE x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Ref. No. 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 Part No. Description 04063-07 04001-59 04001-08 04030-03 04050-02 48224 46747 48114-05 04050-01 04001-09 482146 04001-01 482431 04041-07 461546 04001-10 482314 04001-152 42413 43520 48100-06 48298 04021-01 04010-03 04030-02 43032 44143 04001-45 04015-13 04021-09 04041-23 04001-01 43286 461605 48717 04020-14 481411 481420 48342 421203 04062-01 421622 44126 422273 451113 481879 481885-03 48829 461481 461482 481545 44144 422373 04010-12 48464 Key, Woodruff, 3/16 x .75" Bolt, Hex Head, 1/4-20 x 1.25 HH Bolt,5/16-18 x .75" Lock Washer, 5/16 Clip, Retaining .750 diameter Bearing, Ball Neutral Return Cam, Neutral (incl. grease ftng.) Grease Fitting, 1/4-28 UNF Retaining Ring, 5/8" Hex Head Bolt, 5/16-18 x 1" Lever, Speed Control Bolt, Serr. Flange 1/4-20 x.75" Linkage Assembly Flat Wshr., 15/16 x .3906 x 12 ga Deck, Engine 20" Wide Hex Head Bolt, 5/16-18 x 1.25" Choke Control Bolt, Hex Head 3/8-16 x 4.25" Fuse Holder Swivel Joint, Steering Rod Bushing Blade Fuse, 20A Nut, #10-32 Elastic Stop Screw, #10-32 x 1.5" Phillips Lockwasher, 1/4" Swivel Joint Rod, Brake Lever Hex Hd. Bolt, 3/8-16 x 2.00" Soc. Hd. Capscrew, #8-32 x .5" Nut, 3/8-16 Elastic Stop Washer #8-.170 x .375 x .032 Bolt, 1/4-20 x .75" Spacer Parking Brake Lever with Grip Switch, Safety Nut, 3/8-24 Bushing, Bearing Retainer Bearing, Neutral Lock Grip, Parking Brake Plate, Threaded Hairpin, .094 x 1.62" Bracket, Choke Mtg. Rod, Lower Brake Plate, Coupler Shaft, Pump Control Spring Knob, Tracking Adjustment Block, Pump Control Control, LH (inc. bush. & decal) Control, RH (inc. bush. & decal) Switch, Parking Brake Rod, Offset Plate, Threaded Screw #10-32 Sltd Hex Wshr Hd Ball Joint, RH Thread 17KA 21KAE x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x * Measure the width of the engine deck to determine frame size. "Large Frame" is 20" wide. ** Common hardware which should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc plated. 32 HYDRAULIC ASSEMBLY 1 33 3 33 24 35 11 17 5 A B 4 2 35 B 11 H 5 35 34 J 23 3 35 31 28 34 11 12 23 35 11 6 16 11 7 E D 22 29 28 D C A 13 4 35 35 20 18 8 22 5 20 7 7 C 35 14 11 E 13 15 H 23 8 35 7 35 J 6 32 23 F 10 28 11 29 33 19 12 19 9 G 11 10 28 34 25 26 FG 10 19 10 19 21 27 2002SWZU-HA 33 HYDRAULIC ASSEMBLY Ref. Part No. Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 481164 461428 482266-01 48811 48811 482266-03 48603-06 48551 04003-11 481265 48603-02 482266-03 48811 482417 482477 422794 422793 04017-16 48603-04 482266-01 04019-03 482305 481849 481507 461542 461546 04019-04 48462-01 48485-01 48603-03 481537-02 482202 48571-02 04010-10 04021-08 48136-05 Description Cap, Oil Reservoir Oil Reservoir (With Fittings) Elbow, 9/16 O-Ring x 3/8 Hose Hose, 3/8" ID - 16" Long (Order By The Inch) Hose, 3/8" ID - 7" Long (Order By The Inch) Elbow, 90 deg. 7/16-20 JIC to 9/16-18 "O" Ring O-Ring Pump, Hydro-Gear BDP-10L117 Bolt, Carriage, 3/8-16 x 1.25" Hose, Pump to Wheel Motor O-Ring Elbow, 7/16 O-Ring x 3/8 Hose Hose, 3/8" ID - 10-1/4" Long (Order By The Inch) Oil Filter Base Tee, 3/8 O-Ring x JIC x 1/2 Hose Strap, Hydraulic Tank Bracket, Hydraulic Tank Capscrew, 5/16-18 x .75" Serr. Flange O-Ring Elbow, 9/16 O-Ring x 3/8 Hose Nut, 5/16-18 Serr. Flange Hose, Formed 1/2" ID Hose, Pump to Wheel Motor Tube, Filler Neck Engine Deck (16" Wide) W/Decals - Small Frame Engine Deck (20" Wide) W/Decals - Large Frame Nut, 3/8-16 Serr. Flange Oil Filter Elbow, 45 Deg.-3/4-16 JIC Male x Male 3/4-16 O-Ring O-Ring Coupling, 3/8 Pipe to 1/2 Push-on Elbow, 3/4-16 O-Ring x 1/2 Hose Cap, 3/4-16 Screw, 1/4-20 x 2.0" Round Head Phillips Nut, 1/4-20 Clamp, .87 max dia. 34 HYDRAULIC PUMP ASSEMBLY 30 26 it e lS u rha K al 25 e Ov 24 23 22 27 28 1 29 19 20 21 17 16 3 15 18 11 2 14 12 13 5 6 7 8 11 10 9 4 SC165G 35 HYDRAULIC PUMP ASSEMBLY Ref. No. Part Number Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 HG 2513017 HG 2513016 HG 9004800-2506 HG 9007314-0810 HG 2003067 HG 2513027 HG 50273 HG 9004101-1340 HG 2510064 HG 50095 HG 2510027 HG 2513030 HG 9006110-0120 HG 70079 HG 2003014 HG 2003017 HG 2003044 HG 2003087 HG 2003005 HG 2000015 HG 2003023 HG 9008000-0126 HG 2003020 HG 2003043 HG 2003016 HG 9008000-0128 HG 2003052 HG 2003018 HG 2513038 HG 2513018 Housing Kit (Incl. Housing, Journal Bearing) End Cap Straight Headless Pin Socket Head Screw End Cap Gasket Charge Pump Kit (Incl. Charge Cover, Gerotor Assy., O-Ring) Gerotor Assembly O-Ring Charge Relief Valve Kit Socket Head Screw Check Valve Kit (Incl. Check Plug, Spring, O-Ring, Orifice Check Valve) Bypass Valve Kit (Incl. Bypass Valve, O-Ring, Back-up Ring) Backup Ring Cylinder Block Kit Block Spring Block Thrust Washer Roller Thrust Bearing Swash Plate Trunnion Arm Guide Slot Cradle Bearing Lip Seal Pump Shaft Ball Bearing Retaining Ring Lip Seal Retaining Ring Spacer Shaft Kit (Incl. Pump Shaft, Ball Bearing, Retaining Ring) Overhaul Seal Kit (Incl. Gasket, Trunnion Seal, Input Shaft Seal, Charge Pump O-Ring) 36 BLADE CLUTCH ENGINE DECK WIRE HARNESS NEUTRAL INTERLOCK GROUND WHITE KOHLER (SINGLE CYLINDER) KAWASAKI (15 HP & 17 HP) PART NO. 482683 BLACK W/RED STRIPE BLACK W/RED STRIPE BLACK E A BLACK F B BLUE WHITE WHITE YELLOW G C H D WIRE HARNESS ADAPTER - ENGINE INSTRUMENT PANEL HARNESS SW2003WH482683 WIRE HARNESS ADAPTER KAWASAKI (15 HP & 17 HP) PART NO. 481717 SW2003WH481717 37 HANDLE WIRE HARNESS MANUAL START PART NO. 482686 SWZ2003WH482686 HANDLE WIRING HARNESS KAWASAKI ELECTRIC START PART NO. 482687 38 ENGINE GROUND TRANSMISSION TO ENGINE WHITE BLACK W/RED STRIPE BLK W/RED STRIPE RED GREEN BLACK BLACK BLUE WHITE WHITE YELLOW ELECTRIC CLUTCH RED W/YEL STRIPE INSTRUMENT CONNECTOR STARTER SOLENOID ENGINE DECK WIRING HARNESS KAWASAKI ELECTRIC START PART NUMBER: 482685 39 SOLENOID REPLACEMENT DECALS & INFORMATION WARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING KIT, OR ENTIRE GRASS CATCHER INSTALLED 482165 48314 482285 482286 PARKING BRAKE CHOKE FAST OFF ON SLOW 48656 481414 48404 48404 482284 WARNING WARNING MOUNT RIDING ATTACHMENT HERE INSTALL BELT COVER BEFORE OPERATING MACHINE FALLING HAZARD USE ONLY SCAG APPROVED RIDING ATTACHMENTS SEE OPERATOR'S MANUAL READ OPERATOR'S MANUAL 481109 481109 481039 40 481039 REPLACEMENT DECALS & INFORMATION PARKING BRAKE FAST OFF ON SLOW 481423 PARKING BRAKE FAST OFF ON SLOW 481438 36" - 482297 48" - 481953 52" - 481954 61" - 481955 481971 41 FAST SEE OPERATOR'S MANUAL OIL 481425 481425 SPEED CONTROL 481878 SLOW N NEUTRAL 481124 481124 481942 42 LIMITED WARRANTY - COMMERCIAL EQUIPMENT Any part of the Scag commercial mower manufactured by Scag Power Equipment and found, in the reasonable judgment of Scag, to be defective in materials or workmanship, will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor. This warranty is limited to the original purchaser and is not transferable. Proof of purchase will be required by the dealer to substantiate any warranty claims. All warranty work must be performed by an Authorized Scag Service Dealer. This warranty is limited to the following specified periods from the date of the original retail purchase for defects in materials or workmanship: * Wear items including drive belts, blades, hydraulic hoses and tires are warranted for ninety (90) days. * Batteries are covered for ninety (90) days. * Frame and structural components including oil reservoir, fittings, and oil coolers are warranted for 2 years (Parts and labor 1st year; Parts only 2nd year). * Cutter decks are warranted against cracking for a period of three (3) years. (Parts and labor 1st year; Parts only 2nd and 3rd year) The repair or replacement of the cutter deck will be at the option of Scag Power Equipment. We reserve the right to request components for evaluation. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual. * Engines and electric starters are covered by the engine manufacturer’s warranty period. * Major drive system components are warranted for two (2) years by Scag Power Equipment. (Parts and labor 1st year; Parts only 2nd year) (Two year warranty exclude fittings, hoses, drive belts). The repair or replacement of the hydraulic pump or hydraulic motor will be at the option of Scag Power Equipment. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual. * Electric clutches have a Limited Warranty for 2 year (Parts and labor 1st year; Parts only 2nd year). * Cutter Spindle Assemblies 46631 have a Limited Warranty for three years (Parts and labor 1st year; Parts only 2nd and 3rd year). * Any Scag product used for rental purposes is covered by a 90 day warranty. The Scag mower, including any defective part must be returned to an Authorized Scag Service Dealer within the warranty period. The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner after repair will be paid for by the owner. Scag’s responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual. The warranty does not apply to any damage to the mower that is the result of improper maintenance, or to any mower or parts that have not been assembled or installed as specified in the Operator’s Manual and Assembly Manual. The warranty does not cover any mower that has been altered or modified, changing performance or durability. In addition, the warranty does not extend to repairs made necessary by normal wear, or by the use of parts or accessories which, in the reasonable judgment of Scag, are either incompatible with the Scag mower or adversely affect its operation, performance or durability. Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obligation to modify any mower previously manufactured. All other implied warranties are limited in duration to the two (2) year warranty period or ninety (90) days for mowers used for rental purpose. Accordingly, any such implied warranties including merchantability, fitness for a particular purpose, or otherwise, are disclaimed in their entirety after the expiration of the appropriate two year or ninety day warranty period. Scag’s obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Scag assumes no responsibility for incidental, consequential or other damages including, but not limited to, expense for gasoline, expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner, mechanic’s travel time, telephone or telegram charges, rental of a like product during the time warranty repairs are being performed, travel, loss or damage to personal property, loss of revenue, loss of use of the mower, loss of time or inconvenience. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. © 2002 SCAG POWER EQUIPMENT DIVISION OF METALCRAFT OF MAYVILLE, INC. PART NO. 03114 PRINTED 7/02 PRINTED IN USA