Download Craftsman 917.272030 Owner`s manual

Owner's Manual
CRRFTXMRN
18.5 HP
ELECTRIC START
46" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.272030
•
•
•
•
Safety
Assembly
Operation
Maintenance
• Repair Parts
CAUTION:
For answers to your questions
about this product, Call:
Read and follow all
Safety Rules and Instructions
before operating this equipment.
1-800-659-5917
Sears Craftsman Help Line
5am 5 pro, Mon Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman
website:
www.sears.com/craftsman
Warranty .................................................
Safety Rules ...........................................
Product Specifications
...........................
Assembly ................................................
Operation ..............................................
Maintenance
Schedule .........................
Maintenance......_ .................................. 18
Service and Adjustments ...................... 22
Storage .................... _ ........................... 29
Troubleshooting .................................... 30
Repair Parts ......................................... 34
Parts Ordering ....................... Back Cover
2
2
5
8
12
18
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructionsin the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:
• Expendable items which become wom during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in
the owner's manual.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other dghts which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
GENERAL
OPERATION
• Nevercarry passengem.
• Do not mow in reverse unless absolute-
• Read, understand, and follow all instructions in the manual and on the machine
ly necessary. Always look down and
behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove
keys before dismounting.
before starting.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
2
• Tum off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or truck.
SLOPE
OPERATION
Slopes are a major factor related to lossof-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommen-
• Do not try to stabilize the machine by
putting your foot o'n the ground.
• Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
dations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip
ment in good condition.
• Never tamper with safety devices.
Check their proper operation regulady.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Do nottum on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drop-otis, ditches, or
embankments. The mower could suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
3
• Never make adjustments or repairs with
the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operat=on frequently.
Adjust and service as required. • Be
sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolute-
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
ly necessary. Always look down and
behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• Donotturn
on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max), not
across.
AWARNING:
_,Look
for this symbol to point out important safety precautions. It means CAUTION!It BECOME AWARE!H YOUR SAFETY IS INVOLVED.
The engine exhaust from
this product contains chemicals known to
the State of Califomia to cause cancer,
birth defects, or other reproductive harm,
_,CAUTION: In order to prevent accidental starting when setting up, transporting,
adjusting or making repairs always disconnect spark plug wire and place wire where
it cannot contact spark plug.
4
PRODUCT
MAINTENANCE
SPECIFICATIONS
GASOLINE
CAPACITY
AND TYPE:
3.5 GALLONS
UNLEADED
REGULAR
OIL TYPE
SAE 30
API-SF/SG/SH):
W/FILTER: 3.5 PINTS
W/O FILTER: 3.0 PINTS
SPARK PLUG:
GAP: .030")
Champion RC12YC
FORWARD:
1ST
2 ND
3 RD •
4 TM
5 TM
6TM
REVERSE:
TIRE PRESSURE:
FRONT:
REAR:
nance" and "Storage"
owner's manual.
t .2
1.5
2.4
3.5
4.8
5.4
1.5
14PSI
10 PSI
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
16 AMPS @3600 RPM
E3A'I-I'ERY:
AMP/HR: 30
MIN. CCA:240
CASE SIZE: U1R
BLADE BOLT
TORQUE:
27--35 FT. LBS.
sections of this
_,WARNING:
This tractor is equipped
with an internal combustion engine and
should not be used on or near any unimproved forest-covered,
brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is
i
CHARGING
SYSTEM:
RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under "Mainte-
(above 32°F)
SAE 5W-30
OIL CAPACITY:
SPEED
A Sears Maintenance Agreement is available on this product. Contact your nearest
Sears store for aetails.
CUSTOMER
(below 32°F)
GROUND
(MPH):
AGREEMENT
CONGRATULATIONS
on your purchase
of a Craftsman Tractor. It has been
• designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained technicians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
5
PartsBagcontentsshownfull size
(1) Knob
(1) Shoulder
Bolt 5/16-18
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(2) Washers
3/16 x 3/4 x 16 Gauge
(2)
Weld
Nuts
#10
(2) Lock
Washers #10
(3) Retainer Springs (double loop)
(4) Retainer Springs(single loop)
6
Parts packed separately in carton
Steering
Boot
Seat
Video
Cassette
Mulcher
Plate
iii
!__
,
Manual
Steedng
Wheel
I
Pads Bag
©
(2) Shoulder
Bolts
(2) Washers 3/8x 7/8 x 14 Gauge
(2) Gauge Wheels
Q(2)
Center lock Nuts
Parts Bag contents not shown full size
(2) Front Unk Assemblies
LatchHook
Assemblies
Steering Sleeve
Steering
Wheel
Insert
Slope Sheet
7
i
SteeringSleeve
Extension
Your new tractor has been assembled at the factory with exception of those parts left
unassemb_ed for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tigl_tened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4" wrench
(1) 3/4" Socket w/
(2) 1/2" wrench
drive rachet
(1) Pliers
(1) Phillips Screw(1) Utility knife
driver
(1) T_repressure gauge
When rightor left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating position (seated behind the steering wheel).
TO REMOVE
CARTON
TRACTOR
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
ii iI t.n
Wheel Insert
_.-_
ROLLING
Steering
STEERING
Adapter
FROM
Steering
Sleeve
Tabs _.._.._._
/
TRACTOR
I
Steering
_
Extension
J
t|
. _.,
/
OFF
TO ROLL TRACTOR
OFF SKID
(See Operation section for location
and function of controls)
• Press liftlever plunger and raise attachment lift lever to its highest position.
• Release parking brake by depressing
clutch/brake pedal.
• Place gearshift lever in neutral (N) position.
• Roll tractor forward off skid.
SKID
ATTACH
Large Flat
Washer
Steering
Wheel
UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton (See
page 6).
• Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat.
• Remove mower and package materials.
• Check for any additional loose parts or
boxes and remove.
BEFORE
Lock Nut
_j..__._
_r.
WHEEL
• Remove Iocknut and large flat washer
from steering shaft.
• Position front wheels of the tractor so
they are pointing straight forward.
• Slide the steering sleeve over the steering shaft.
• Align tabs and press steedng sleeve
extension into bottom of steering wheel.
• Position steering wheel so cross bars
are horizontal (left to right) and slide
onto adapter.
• Secure steering wheel to steering shaft
with Iocknut and large flat washer previously removed. "13ghtensecurely.
• Snap steedng wheel insert into center
of steering wheel.
• Remove protective materials from tractor hood and grill.
8
HOW TO SET UP YOUR TRACTOR
CHECKBATTERY
• Lifthoodto raised position.
• If this battery is put into service after
month and year indicated on label (label
located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
=
.-
'
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pre.,_sure is important for best
cutting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS"
on
page 5 of this manual.
CHECK
_.....
o;
BRAKE
SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
Label
INSTALL
_w p
MOWER
AND DRIVE
BELT
Be sure tractor is on level surface and
mower suspension arms are raised with
attachment lift control. Engage parking
brake.
• Cut and remove ties securing anti-sway
bar and belts. Swing anti-sway bar to
left side of mower deck.
• Slide mower under tractor with dis-
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
charge guard to right side of tractor.
IMPORTANT:
Check belt for proper routing in all mower pulley grooves. Install
belt into electric clutch pulley groove.
• Install one front link in top hole of the
right hand front mower bracket and right
hand front suspension bracket. Retain
with two single loop retainer springs as
shown.
• Install second front link in left hand front
• Remove cardboard packing on seat
pan.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat.
• Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment knob
securely.
Seat
•
•
•
Seat Pan
•
Shoulder
Bolt
suspension bracket only and retain with
single loop retainer spring as shown.
Turn height adjustment knob counterclockwise until it stops.
Lower mower linkage with attachment
lift control.
Place the left hand suspension arm on
outward pointing deck pin. if necessary,
rock and raise front of mower to align
deck pin with the hole in suspension
arm. Retain with double loop retainer
spring with loops down as shown.
Slide left side of mower back and install
the unattached front link in top hole of
the left hand front mower bracket.
Retain with single loop retainer spring
as shown.
• Place the right hand suspension arm on
outward pointing deck pin. If necessary,
rock and raise front of mower to align
deck pin with the hole in suspension
arm. Retain with double loop retainer
spring with loops down as shown.
Flat Washer
Adjustment Knob
9
(.;Hb(,;R
• Connect anti-sway bar to chassis
bracket under left footrest and retain
Adjustments
Shoulder
Bolt
section of this manual.
CHECK FOR PROPI_R
ALL BELTS
• Assemble gauge wheels (See "TO
ADJUST GAUGE WHEELS
in the
Operation section of this manual).
Chassis
Bracket
Lr.Vr.L.£Oo
For best cutting results, mower should be
properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and
with double loop retainer spring.
• Turn height adjustment knob clockwise
to remove slack from mower suspension.
• Raise mower to highest position.
Double Loop
Retainer Spring
(Outward pointing
deck pins)
MUWP-I1
POSITION
OF
See the figures that are shown for replacing motion, mower drive, and mower blade
drive belts in the Service and Adjustments
section of this manual. Verify that the
belts are muted correctly.
Front
Suspension
Arms
Suspension
Brackets
Front Mower
Bracket
Single Loop
Retainer Spdngs
3/8 Washel
3/8-16
Center
Locknut
Use Pliers For
Retainer Springs
Discharge Guard
Double Loop
Retainer Spdng
Anti-Sway
Bar
Idler
Pulley
INSTALL
MULCHER
PLATE
• Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
Tighten hardware securely.
Weld Nut
Hook Points
Lock
Washer
Latch
Weld
Nut
Latch_
• Raise and hold deflector shield in upright position.
• Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
Hook
Mulcher
Plate
10
Lock
Washer
_,-----Screw
v' CHECKLIST
Please review the following checklist:
,/ All assembly instructions have been
completed.
/ No remaining loose parts in carton.
_i_',._ _>_--_<,,,I
_L
_
_CAUTION:
Latch
Hooks
Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
/ Battery is propedy prel_ared and
charged.
(Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and tightened securely.
/ All tires are propedy inflated. (For shipping purposes, the tires were overinflated at the factory).
,/Be sure mower deck is property leveled
side-to-side/front-to-rear
for best cutting
results. (Tires must be properly inflated
for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor,
pay extra attention to the following important items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regular unleaded gasoline.
4' Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe operating condition.
11
Thesesymbolsmay
appear on your tractor or in literature suppliecl with the product.
Learn and understand their meaning.
BATrERY
CAUTION OR
WARNING
REVERSE
ENGINE ON
ENGINE OFF
OIL PRESSURE
LIGHTS ON
FUEL
CHOKE
MOWER HEIGHT
PARKING BRAKE
LOCKED
R N
ATTACHMENT
CLUTCH ENGAGED
IGNITION
REVERSE
NEUTRAL
ATTACHMENT
CLUTCH DISENGAGED
FORWARD
FAST
SLOW
OVER TEMP
LIGHT
H
L
HIGH
LOW
UNLOCKED
'_
MOWER LIFT
PARKING BRAKE
KEEP AREA CLEAR
SLOPE HAZARDS
(SEE ,_a=FETY RULES SECTION)
FREEWHEEL
(A_omat_Mode_on_)
DANGER, KEEP HANDS AND FEET AWAY
12
KNOW YOUR TRACTOR
READTHIS OWNER'SMANUALAND SAFETYRULESBEFOREOPERATINGYOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ammeter
Ignition
Switch
Light Switch
Position
Attachment
Switch
Throttle Control
\
Clutch/Brake
Control
Plunger
Lift Lever
Choke
Control
Parking Brake
Height
Adjustment
Knob
Gear Shift
Lever
Our tractors conform to the safety standards of the American
National Standards Institute;
ATTACHMENT
CLUTCH
SWITCH:
Used
to engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE CONTROL:
Used to control
engine speed.
CLUTCH/BRAKE
PEDAL:
Used for
declutching and braking the tractor and
starting the engine.
HEIGHT ADJUSTMENT
KNOB: Used to
adjust the mower cutting height,
CHOKE CONTROL:
Used when starting a
cold engine,
GEAR SHIFT LEVER : Selects the speed
and direction of the tractor.
ATTACHMENT
LIFT LEVER: Used to
raise and lower the mower dock or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER:
Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
13
[
-"-_'_- ] eyes, which can result in severe eye damage. Always wear safety glasses
_or
I I1_
eye shields while operating your tractor or performing any adjustments or
dard safety glasses.
HOW TO USE YOUR TRACTOR
• Never use choke to stop engine.
IMPORTANT:
Leaving the ignition switch
in any position other than "OFF" will cause
the battery to be discharged (dead).
Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
NOTE:
Push-In to
"Disen
Attachment Clutch
Switch Pull Out To
Tt_rottls/
Choke
Control
.Br--_a s _
Use choke control whenever you are starting a cold engine. Do not use to start a
warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
Position
Position
Pedal =Drive" Knob
Position
The direction and speed of movement is
controlled by the gearshift lever.
• Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N) position.
• Move gearshift lever to desired position.
Position
STOPPING
MOWER BLADES
• To stop mower blades, move attachment clutch switch to =DISENGAGED"
position.
GROUND
• Slowly release clutch/brake pedal to
start movement.
IMPORTANT:
Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
DRIVE
• To stop ground drive, depress
clutch/brake pedal into full "BRAKE"
sition.
• Move gearshift
tion.
lever to neutral
po-
(N) posi-
The cutting height is controlled by turning
the height adjustment knob in desired
direction.
ENGINE
• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
=backfire".
• Turn knob clockwise ((3) to raise cutting
height.
• Turn knob counterclockwise (_) to
lower cutting height.
The cutting height range is approximately
1-1/2" to 4". The heights are measured
from the ground to the blade tip with the
engine not running.
• Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_, CAUTION:
Always stop tractor completely, as described above, before leaving
the operator's position; to empty grass
catcher, etc.
THROTTLE
CONTROL
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging rate.
• Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
• Depress clutch/brake pedal into full
=BRAKE" position and hold.
• Place parking brake lever in =ENGAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure
parking brake will hold tractor secure.
Choke
Control
I
repairs.
We recommend
a wide vision
safety
mask over spectacles, or
The
operationof
anytractorcan
resultin
foreignobjectsthrowninto
thestan- I
14
Theseheightsare approximateand may
vary dependinguponsoil conditions,
heightof grassand typesof grassbeing
mowed.
• The average lawn should be cut to
approximately
2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting performance,
grass
over 6 inches in height should be
mowed twice. Make the first cut relatively high; the second to desired
TO ADJUST GAUGE WHEELS
_,CAUTION:
Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment Clutch Atta_:hment Lift Lever
Switch Pull Out To High Position
_/
H
"Enga_
Push InTo"-
_>_-_--
?!
=Disengage"
_._d
TO OPERATE
ON HILLS
_:_
I_J
Discharge
Guard
height.
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
• Adjust gauge wheels with tractor on a
fiat level surface.
• Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground.
install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/816 Iocknut and tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.
_CAUTION:
Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary, push
clutch/breke
pedal quickly to brake position and engage parking brake.
• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
Mounting _,
Bracket
TO TRANSPORT
• Raise attachment lift to highest position
with attachment lift control.
3/8-16
Locknut
• When pushing or towing your tractor, be
sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
Shoulder Bolt
3/8 Washer
TO OPERATE
Low
;:_PosiUon
Gauge Wheel
MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
• Select desired height of cut.
• Lower mower with attachment lift control.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
• Start mower blades by engaging attachment clutch control.
• TO STOP MOWER BLADES - disengage attachment clutch control.
15
TOWING CARTS AND OTHER
A'rrACHMENTS
Towonlythe attachmentsthatare recommendedby and complywith specifications
of the manufacturerofyour tractor.Use
commonsensewhentowing.Tooheavyof
a load,whileon a slope,is dangerous.
Tirescan losetractionwith the groundand
causeyou to losecontrolof yourtractor.
BEFORE STARTING THE ENGINE
CHECKENGINEOIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick
into the tube and rest oil fill cap on the
tube. Do not thread the cap onto the
tube. Remove and read oil level. If necessary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHAR'I" in the
Maintenance section of this manual).
• To change engine oil, see the Customer
Responsibilities section in this manual.
ADD
,_CAUTION:
Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine_for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake,
• Place gear shift lever in neutral (N) position.
• Move attachment clutch to =DISENGAGED" position.
• Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
• Insert key into ignition and turn key
clockwise to =START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
GASOLINE
WARM WEATHER STARTING (50 ° F
AND ABOVE)
• When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness,
IMPORTANT: When operating in temperatures below 32°F(00C), use fresh, clean
winter grade gasoline to help insure good
_/_/weather
starting.
ARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional information. Never use engine or carburetor
cleaner products in the fuel tank or permanent damage may occur.
COLD WEATHER
BELOW)
STARTING
( 50 ° F AND
• When engine starts, allow engine to run
with the throttle control in the choke
position until the engine runs roughly,
then move throttle control to fast position. This may require an engine warmup period from several seconds to several minutes, depending on the temperature.
• The attachments can also be used during the engine warm-up period.
16
NOTE: A high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance.
See "TO ADJUST CARBURETOR"
in the
Service and Adjustments section of this
manual.
MOWING TIPS
• Tirechainscannotbe usedwhen the
mowerhousingis attachedto tractor.
• Mower should be properly leveled for
best mowing performance. See _T'O
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribution of clippings and more uniform cutting.
• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left
hand turns until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the attachment being used.
MULCHING
MOWING
TIPS
IMPORTANT:
For best performance, keep
mower housing free of built-up grass and
trash. Clean after'each use.
• The special mulchin.q blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results, adjust the mower cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a second cut, mow across or perpendicular to
the first cut path.
• Change your cutting pattem from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
17
CUSTOMER
RESPONSIBILITIES
MAINTENANCE
SCHEDULE
.,,,,_J_..._,_'./,d_/.._*"
AS YOU COMPLETE
Check Tire
BrakePressure
Operalion
Check
T
_
Check Operator Presence and
Interlock
Systems
V'
R
Check for Loose Fasteners
T
Lubrication Chart
0
Check
R
I_
.
I1_'7
I_
I1_
She e
Battery
neplece
Level
.owe,Blades
Clean Battery and Terrnln_ds
I_ e
Check Transaxle Coolk_g
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
Che_k
Engine
Change
Oil Level
Engine
Clean
N
Clean Air Screen
Inspect Muffler/Sped<
I_
_t.=r_
Air Filter
Replace
Clean
I_
Oil
E
S
I_s
Attester
(l# #
Oil Filter (If equipped)
Engine
Cooling
I1_1,_
Fins
I_2
Replace Spark Plug
Replace
Air Filter
Replace
Fuel Filter
$- _
Paper
I_
V'
rnom o_lm wh4m _per_
u_
i h_
told or In hq_h a_rd_ent to_i_,
5 - if equipped
2 - Semite rnme often when c_ers6_l In dlrtyor dusty con41_on=.
3 - tt oquIpp_l with ell filtm, chang* ell every 50 hmx=.
4 - Replace _do_ more o_MI wherl mowk19In lindy soil.
GENERAL
, I_
v',
Carbidge
RECOMMENDATIONS
LUBRICATION CHART
• Spindle _
adjustments will need to be made periodically to properly maintain your tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
Beadng
Zerk
BEFORE
•
•
•
•
EACH
USE
Check engine oil level
Check brake operation.
Check tire pressure.
Check operator presence and interlock
systems for proper operation.
• Check for loose fasteners.
bstte_
maximum.
DO not over6_hten.
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air fitter assure
proper air-fuel mixture and help your
engine run better and last longer.
with adjust able Ir/stm_.
6 - Not required if equipped wi_ _free
7 * T'_gf-,tml fror=t axle p_ot bolt to 35 IL-Ibs.
F-_eSpindle
.Front "_'_
........
Wheel
-" 1
_eFront
_
Wheel
,.===:_
Bearing
Zerk
@Attachment
Clutch
_"
Pivot(s)
'_ ,_
'_ _
'
I
I
r-"
I
I
If
OGearshif
Pivots
O SAE 30 or 10W30 Motor Oil
• General Purpose Grease
@ Refer to Maintenance =ENGINE" Section
IMPORTANT:
Do not oil or grease the
pivot points which have special nylon bearrags. Viscous lubricants will attract dust
and dirt that will shorten the life of the selflubricating bearings. If you feel they must
be lubricated, use only a dry, powdered
graphite type lubricant sparingly.
18
TRACTOR
Alwaysobservesafety ruleswhenper-
• Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT:
Blade bolt is Grade 8 heat
treated.
forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments
TIRES
Trailing Edge Up
Mandrel Assembly
section of this manual).
• Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
'A Grade8 heat treated
be identified by sixlinesonthe bolthead.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructionssupplied with balancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a horizontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
SYSTEM
Be sure that operator presence and interlock systems are working properly. If your
tractor does not function as described
below, repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
Ce_erH_e
Blade
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest position to allow
access to blades.
• Remove hex bolt, lock washer and flat
washer securing blade.
• Install new or resharpened blade with
trailing edge up towards deck as shown.
NOTE: Make sure center hole in blade
aligns with star on mandrel assembly.
• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
•Blade
Lock Wash_
NOTE= To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
PRESENCE
\
Hex Bolt
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
OPERATOR
Star.
\
5/8" Bolt
or Pin
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend its
life.
•
•
•
•
19
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE:The originalequipmentbatteryon
your tractoris maintenancefree.Do not
attemptto openor removecapsor covers.
Addingor checkinglevelof electrolyteis
not necessary.
TO CLEANBATTERYANDTERMINALS
Corrosionand dirt on the battery and terminals can cause the battery to =leak"
power.
• Remove terminal guard.
• Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
• Rinse the battery with plain water and
dry.
• Clean terminals and battery cable ends
with wire brush until bright.
• Coat terminals with grease or petroleum
jelly,
• Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS
section of this manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE
COOLING
Check the crankcase oil level before starting the engine and after each eight (8)
hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil
level.
TO CHANGE
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will
result in increased oil consumption when
used above 32°F. Check your engine oil
level more frequently to avoid possible
engine damage from running low on oil.
Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
• Remove drain plug.
• After oil has drained completely, replace
oil drain plug and tighten securely.
• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill.
For approximate capacity see "PRODUCT SPECIFICATIONS"
section of this
manual.
• Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate reading.
Keep oil at "FULL" line on dipstick.
/_
Oil Drain ___
Keep transaxle free from build-ul_'of dirt
• and chaff which can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade
according to your expected operating temperature.
ENGINE
Air Screen
_
Plug
O I F II Cap/DipsUck/
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn
dried gum fibers.
CLEAN AIR INTAKE/COOLING
AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and extemal surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE:
Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds ramoved will cause engine damage due to
overheating.
2O
AIR FILTER
Yourengine will
• Install replacement oil filter by turning
clockwise until rubber gasket contacts
mounting surface, then tighten filter an
additional 112 tO 314 turn.
not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
• Fill crankcase with 0ew oil (See "1O
CHANGE ENGINE OIL" in this section
of this manual). For approximate
capacity see =PRODUCT SPECIFICATIONS" section of this manual.
Service air cleaner more often under dusty
conditions.
• Remove knobs and cover.
TO SERVICE PRE-CLEANER
• Start engine and check for oil leaks.
Correct any leaks before placing engine
into full operation.
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth.
• Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
• If very dirty or damaged,
cleaner.
TO SERVICE CARTRIDGE
_
Oil Niter
replace pre-
• Clean cartridge by tapping gently on flat
surface. If very dirty or damaged,
replace cartridge.
• Reinstall precleaner cartridge, cover
and secure with knobs.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
IMPORTANT:
Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deterioration of the cartridge. Do not oil cartridge.
Do not use pressurized air to clean or dry
cartridge.
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in =PRODUCT SPECIFICATIONS"
on page 5 of this manual.
IN-LINE FUEL FILTER
Cover
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carburetor, replacement is required.
• With engine cool, remove filter and plug
fuel line sections.
cleaner
• Place new fuel filter in position in fuel
line with arrow pointing towards carburetor.
• Be sure there are no fuel line leaks and
Foam Pre_
ENGINE
OIL FILTER
clam.ps are propedy positioned.
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
• Unscrew old filter by tuming counterclockwise. Use a suitable container to
catch oil.
• Apply a thin coating of new engine oil to
rubber gasket on replacement oil filter.
21
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with automotive type wax.
A, CAUTION:
We do not recommend using a garden
hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to-keep water out. Water
in engine can result in=a shortened engine
life.
Before performing any service or adjustments:
• Depress clutch/brake pedal fully and set parking brake.
• Place gearshift lever in neutral (N) position.
• Place attachment clutch in =DISENGAGED" position.
•Tum
ignition key =OFP and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.
TRACTOR
TO REMOVE
• Remove two retainer springs from each
front link and remove links.
• Slide mower forward and remove belt
MOWER
• Place attachment clutch in =DISEN•
•
•
•
from electric clutch pulley.
• Slide mower out from under right side of
tractor.
IMPORTANT:
If an attachment other than
the mower deck is to be mounted on the
GAGED" position.
Turn height adjustment knob to lowest
setting.
Lower mower to its lowest position.
Remove retainer spring holding antiswaybar to chassis bracket and disengage anti-swaybar from bracket.
Remove retainer springs from suspension arms at deck and disengage arms
from deck.
tractor, remove the front links.
TO INSTALL
MOWER
Follow procedure described in =INSTALL
MOWER AND DRIVE BELT" in the
Assembly section of this manual.
• Raise attachment lift to its highest position.
Adjustment
Nuts
Suspension
Arms
Front
Lift
Links
Front Mower
Bracket
Bracket
Chassis
Front
Suspension
Bracket
Springs
Front Mower
Bracket
Retainer
Spring
Anti-Sway
Bar
Retainer
Springs
22
TO LEVEL MOWER
HOU;51NG
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PRODUCT SPECIFICATIONS").
If tires are
over or underinflated, you will not propedy
adjust your mower.
SIDE-TO-SIDE
ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground.
Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE:
Each full turn of adjustment nut
will change mower height about 1/8".
• Recheck measurements
Measure distance "U" a=recuy m tront ana
behind the mandrel at bottom edge of
mower housing as shown.
• Before making any necessary adjustments, check that both front links are
equal in length. Bo|h links should be
approximately 10-3/8".
• If links are not equal in length, adjust
one link to same length as other link.
• To lower front of mower loosen nut "E"
on both front links an equal number of
tums.
• When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts "F"
against trunnion on both front links.
• To raise front of mower, loosen nut =F"
from trunnion on both front links.
Tighten nut "E" on both front links an
equal number of turns.
• When distance =13"is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
• Recheck side-to-side adjustment.
after adjusting.
Mandrel
Bottom
of Cud
Bottom
of Cud_
o
o
a
A
Groundun
T-7-IBoth Front Links Should be Equal in Length
Suspension
Arm
Lift Link Adjustment Nut
FRONT-TO-BACK
IMPORTANT:
side.
ment
front
level
ADJUSTMENT
Deck must be level side-to-
If the following front-to-back
adjustis necessary, be sure to adjust both
links equally so mower will stay
side-to-side.
Links
To obtain the best cutting results, the
mower housing should be adjusted so that
the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
23
TO REPLACEMOWERDRIVEBELT
MOWER
DRIVE
BELT REMOVAL
• Park tractor on a level surface. Engage
parking brake.
• Remove screws from left hand mandrel
cover and remove cover.
• Roll belt over the top of left hand mandrel pulley.
• Remove belt from electric clutch pulley.
• Remove belt from idler pulleys.
• Remove any dirt or grass clippings
which may have accumulated around
mandrels and entire upper deck surface.
• Check primary idler arm and two idlers
to see that they rotate freely.
Screws
• Be sure spring is securely hooked to primary idler arm and bolt in mower housing.
MOWER
BELT INSTALLATION
• Install belt in both idlers. Make sure belt
is in both belt keepers at the idlers as
shown.
• Install new belt onto electric clutch pulley.
• Roll belt into upper groove of left hand
mandrel pulley.
• Carefully check belt routing making sure
belt is in the grooves correctly and
inside belt keepers.
• Reassemble left hand mandrel cover.
Idler
Pulleys
Left Hand
Mandrel
Cover
DRIVE
Electric
Clutch
Pulley
_
Left Hand
Mandrel
Mower
Drive Belt
Pdmary
Idler Arm
Belt
Keepers
24
TO REPLACEMOWERBLADE DRIVE
BELT
Parkthe tractoron level surface. Engage
parkingbrake.
• Check secondary idler arm and idler to
see that they rotate freely.
• Be sure spring is hooked in secondary
idler arm and sway-bar bracket.
• Install new belt in lower groove of left
hand mandrel pulley, idler pulley, and
center mandrel pulley as shown.
• Roll belt over right hand mandrel pulley.
Make sure belt is in all grooves properly.
• Reconnect spring to bolt in mower
housing and reinstall right hand mandrel
cover.
• Remove mower drive belt (See "TO
REPLACE MOWER DRIVE BELT" in
this section of this manual).
• Remove mower (See ='1"OREMOVE
MOWER" in this section of this manual).
• Remove four screws from right hand
mandrel cover and remove cover.
Unhook spring from bolt on mower
housing.
• Carefully roll belt off right hand mandrel
pulley.
• Remove belt from center mandrel pulley, idler pulley, and left hand mandrel
pulley.
• Remove any dirt or grass which may
have accumulated around mandrels
and entire upper deck surface.
Left Hand
• Reinstall mower to tractor (See
UlNSTALL MOWER AND DRIVE BELT"
in the Assembly section of this manual).
• Reassemble mower ddve belt (See TO
REPLACE MOWER DRIVE BELT" in
this section of this manual).
Mower Blade
Drive Belt
Center
Mandrel
Idler
Right Hand
Mandrel
Secondary
Idler Arm
Spring
Bracket
TO ADJUST
Screw
BRAKE
further maintenance is necessary.
Contact your nearest authorized service center/department,
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be adjusted.
• Depress clutch/brake pedal and engage
parking brake.
• Measure distance between brake operating arm and nut =A" on brake rod.
• If distance is other than 1-1/2", loosen
jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut
against nut =A".
• Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
With Parking Brake =Engaged"
Nut =A"
___ |
_raUng
25
,/ mNut
Arm
TO REPLACE
MOTION
DRIVE
BELT
NEUTRAL
LOCK GATE
GEARSHIFT LEVER
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
• Remove mower (See "TO REMOVE
MOWER" in this section of this manual.)
• Disconnect clutch wire harness.
• Remove clutch Iocator.
• Remove belt from stationary idler and
clutching idler.
• Pull belt slack toward rear of tractor.
.....
TO ADJUST
MENT
STEERING
WHEEL
ALIGN-
Ifsteering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering
wheel and reassemble per instructions in
the Assembly section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
• Pull belt toward front of tractor and
remove downwards from around electric
clutch.
• Install new belt by reversing above procedure.
Electdc Clutch
ADJUSTMENT BOLT
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact your nearest authorized
service center.
TO REMOVE WHEEL FOR REPAIRS
Clutch Locator
Clutching
Idler
• Block up axle securely.
• Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in
rear wheel hub and axle. Insert square
key.
• Replace washers and snap retaining
ring securely in axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
Idler
Trensaxle
Pulley '
Clutch Wire
Harness
TRANSAXLE
GEAR SHIFT LEVER
ADJUSTMENT
The transaxle should be in neutral when
Washers
the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset at
the factory; however, if adjustment is
needed, proceed as follows:
Ring
Retaining
• Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels
move freely, the transaxle is in neutral.
• Loosen adjustment bolt in front of the
right rear wheel.
• Position the gear shift lever in the neutral (N) position.
• Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
_
Axle Cover
TO START
ENGINE
",.Square Key
(Rear Wheel Only)
WITH
A WEAK
BATTERY
ACAUTION:
Lead-acid batteries generate explosive gases. Keep sparks, flame
and smoking materials away from batteries. Always wear eye protection when
around batteries.
26
tf yourbatteryis too
weak to start the
engine, it should be recharged. (See
"BA'I-I-ERY" in the MAINTENANCE
section of this manual).
If =jumper cables" are used for emergency
starting, follow this procedure:
AIMPORTANT:
Your tractor Is equiped
with a 12 volt negative grounded system.
The other vehical must also be a 12 volt
negative grounded system. Do not use
your tractor battery to start other vehicals.
TO ATTACH JUMPER CABLES o
• Connect each end of the RED cable to
the POSITIVE (+) terminal of each battery, taking care not to short against
chassis.
• Connect one end of the BLACK cable to
the NEGATIVE (-) terminal of fully
charged battery.
• Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER • BLACK cable first from chassis and
then from the fully charged battery.
• RED cable last from both batteries.
=Positive" (+)
L.H. Panel
"Negative" (-)
r---_l
Bolt _
REPLACING
BATTERY
ACAUTION:
Do not short battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands,rings,etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
• Lift hood to raised position.
• Remove terminal guard.
• Disconnect BLACK battery cable then
RED battery cable and carefully remove
battery from tractor.
• Install new battery with terminals in
same position as old battery.
: Reinstall terminal guard.
First connect RED battery cable to positive (+) battery terminal with hex bolt
and keps nut as shown. Tighten securely.
• Connect BLACK grounding cable to
negative (-) battery terminal with
remaining hex bolt and keps nut.
Tighten securely.
• Close terminal access doors.
• Close hood.
Terminal
Access
Keps Nut
Hex Bolt
Door _
:
Terminal
Positive
Red) Cable
Negative
(Black)
Cable
TO REPLACE HEADLIGHT
BULB
• Raise hood.
• Pull bulb holder out of the hole in the
backside of the gdll.
• Replace bulb inholder and push bulb
holder securely back into the hole in the
backside of the gdll.
• Close hood.
INTERLOCKS
AND RELAYS
Loose or damaged widng may cause your
tractor to run poorly, stop running, or prevent it from starting.
• Check widng. See electdcal widng diagram in theRepair Parts section of this
manual.
TO REPLACE FUSE
Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL
ASSEMBLY
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
• To replace, reverse above procedure.
Headlight
nector
27
ENGINE
TO ADJUST
CABLE
THROTTLE
IMPORTANT:
Never tamper with the
engine govemor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed setting can be dangerous. If you think the
engine-governed high spded needs
adjusting, contact your nearest AUTHORIZED service center/department,
which
has proper equipment and experience to
make any necessary adjustments.
CONTROL
The throttle control has been preset at the
factory and adjustment should not be necessary. Check adjustment as described
below before loosening cable. If adjustment is necessary, proceed as follows:
• With engine not running, move throttle
control lever to fast position.
• Check that swivel is against stop. If it is
not, loosen cable clamp screw and pull
cable back until swivel is against stop.
Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL
Stop
The choke control has been preset at the
factory and adjustment should not be necessary. Check adjustment as described
below before loosening cable. If adjustment is necessary, proceed as follows:
• With engine not running, move choke
control (located on dash panel) to full
choke position.
• Loosen knob and remove cover assembly from air cleaner.
• Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw securely.
• • Replace air cleaner cover assembly and
tighten knob.
TO ADJUST CARBURETOR
Swivel
Your carburetor is not adjustable. If your
engine does not operate propedy due to
suspected carburetor problems, take your
tractor to an authorized service center for
repair and/or adjustment.
High speed stop is factory adjusted.
not adjust - damage may result.
Clamp
Screw
Do
28
Claml:
Screw
Also, experience indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separatibn and formation of
_CAUTION:
Never store the tractor with
acids during storage. Acidic gas can damgasoline in the tank inside a building
age the fuel system of an engine while in
where fumes may reach an open flame or
storage.
spark. Allow the engine to cool before stor- • Drain the fuel tank.
ing in any enclosure.
• Start the engine and let it run untilthe
TRACTOR
fuel lines and carburetor are empty.
Remove mower from tractor for winter
• Never use engine or carburetor cleaner
storage. This will allow you to clean it thorproducts in the fuel tank or permanent
damage may occur.
oughly. Remove all dirt, grease, leaves,
• Use fresh fuel next season.
etc. Store in a clean, dry area.
NOTE: Fuel stabilizer is an acceptable
• Clean entire tractor (See =CLEANING"
in the Maintenance section of this manaltemative in minimizing the formation of
ual).
fuel gum deposits during storage. Add sta• Inspect and replace belts, if necessary
bilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio
(See belt replacement instructionsin the
found
on stabilizer container. Run engine
Service and Adjustments section of this
at
least
10 minutes alter adding stabilizer
manual).
to allow the stabilizer to reach the carbure• Lubricate as shown in the Maintenance
section of this manual.
tor. Do not drain the gas tank and carbure• Be sure that all nuts, bolts and screws
tor if using fuel stabilizer.
ENGINE OIL
are securely fastened. Inspect moving
Drain oil (with engine warm) and replace
parts for damage, breakage and wear.
with clean engine oil. (See =ENGINE" in
Replace if necessary.
• Touch up all rusted or chipped paint sur- the Maintenance section of this manual).
faces; sand lightly before painting.
CYLINDER(S)
BATTERY
• Remove spark plug(s).
• Fully charge the battery for storage.
• Pour one ounce of oil through spark plug
• Alter a period of time in storage, battery
hole(s) into cylinder(s).
may require recharging.
• Tum ignitionkey to "START" position for
• To help prevent corrosion and power
a few seconds to distdbute oil.
leakage dudng long pedods of storage,
• Replace with new spark plug(s).
battery cables should be disconnected
OTHER
and battery cleaned thoroughly (see
=TO CLEAN BATTERY AND TERMI• Do not store gasoline from one season
NALS" in the Maintenance section of
to another.
this manual).
• Replace your gasoline can if it starts to
• Alter cleaning, leave cables disconnectrust. Rust and/or dirt in your gasoline will
ed and place cables where they cannot
cause problems.
• If possible, store your tractor indoors
come in contact with battery terminals.
and cover it to give protection from dust
• If battery is removed from tractor for
and dirt.
storage, do not store battery directly on
concrete or damp surfaces.
• Cover your tractor with a suitable protective cover that does not retain moisture.
ENGINE
Do not use plastic. Plastic cannot
FUEL SYSTEM
breathe, which allows condensation to
IMPORTANT: It is important to prevent
form and cause your tractor to rust.
gum deposits from forming in essential
IMPORTANT: Never cover tractor while
fuel system parts such as carburetor, fuel
engine and exhaust areas are still warm.
filter, fuel hose, or tank during storage.
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
29
TROUBLESHOOTING
PROBLEM
CHART
CAUSE
• Out of fuel.
Will not start
CORRECTION
• Engine not'CHOKED"
propedy.
• Engine flooded.
•
•
•
•
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.
• Engine valves out of
adjustment.
•
•
•
•
•
•
•
•
•
•
• Loose or damaged wiring.
• Carburetor out of adjustment.
• Engine valves out of
adjustment.
Engine will not turn
over
• Clutch/brake pedal not
depressed.
• Attachment clutch is
engaged.
• Weak or dead battery.
• Blown fuse.
• Corroded battery terminals.
but
Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
• Check all widng.
• See =To Adjust Carburetor"
in Service and Adjustments
section.
• Contact an authorized service center.
• Depress clutch/brake
• Disengage
clutch.
pedal.
attachment
• Recharge or replace battery.
• Replace fuse.
• Clean battery terminals.
• Loose or damaged wiring.
• Faulty ignition switch.
• Check all wiring_
• Check/replace ignition
switch.
• Faulty solenoid or starter.
• Check/replace solenoid or
starter.
• Contact an authorized service center.
• Faulty operator presence
switch(es).
Engine clicks
will not start
attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
• Check all wiring.
• See _I'o Adjust Carburetor"
in Service and Adjustments
section.
• Contact an authorized service center.
Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
• Weak or dead battery.
• Corroded battery terminals.
• Loose or damaged wiring.
• Faulty solenoid or starter.
3O
in
Operation section.
Wait several minutes before
•
•
•
_•
• Loose or damaged widng.
• Carburetor out of adjustment.
Hard to start
• Fill fuel tank.
• See =TO START ENGINE"
• Recharge or replace battery.
• Clean battery terminals.
Check all wiring.
Check/replace solenoid or
starter.
TROUBLESHOOTING CHART
PROBLEM
CAUSE
Lossof power
• Cuttingtoo much
•
•
•
•
•
CORRECTION
grass/too fast.
Throttle in _CHOKE" position.
Build-up of grass, leaves
and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.
• Dirty fuel filter.
• Stale or dirty fuel.
• Water in fuel.
• Spark plug wire loose.
• Dirty engine air
screen/fins.
• Dirty/clogged muffler.
• Loose or damaged wiring.
• Carburetor out of adjustment.
• Engine valves out of
adjustment.
Excessivevibration •Wom,
bent or loose blade.
• Bent blade mandrel.
• Loose/damaged part(s).
• Set irt =Higher Cut" position/reduce speed.
• Adjust thrbttle control.
• Clean underside of mower
housing.
• Clean/replace air filter.
• Check oil level/change oil.
• Clean and regap or change
spark plug.
• Replace fuel filter.
• Drain fuel tank and refill with
fresh gasoline.
• Drain fuel tank and carburetor, refilltank with fresh
gasoline and replace fuel filter.
• Connect and tighten spark
plug wire.
• Clean engine air screen/fins.
• Clean/replace muffler.
• Check all wiring.
• See "To Adjust Carburetor" in
Service and Adjustments
section.
• Contact an authorized service center.
• Replace blade. Tighten blade
bolt.
• Replace blade mandrel.
• Tighten loose part(s).
Replace damaged parts.
Engine continues to
run when operator
leaves seat with attachment clutch
engaged
• Faulty operator-safety
presence control system.
• Check widng, switches and
connections. If not
corrected, contact an authorized service center/
department.
Poor cut - uneven
• Worn, bent or loose blade.
• Replace blade. Tighten
blade bolt.
• Level mower deck.
• Clean underside of mower
housing.
• Replace blade mandrel.
• Clean around mandrels to
open vent holes.
• Mower deck not level.
=• Buildup of grass, leaves,
and trash under mower.
• Bent blade mandrel.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
•
31
TROUBLESHOOTING
PROBLEM
Mower blades will
not rotate
Poor grass discharge
CHART
CORRECTION
CAUSE
• Obstruction in clutch
mechanism.
• Worn/damaged mower
drive belt.
• Frozen idler pulley.
I • Frozen blade mandrel
• Engine speed too slow.
• Travel speed too fast.
• Wet grass.
• Mower deck not level.
• Low/uneven tire air pressure.
• Worn, bent or loose blade.
• Buildup of grass, leaves
and trash under mower,
• Mower drive belt worn.
• Blades improperly
installed.
• Improper blades used.
• Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
Headlight(s) not
working (if so
equipped)
Battery will not
charge
Engine =backfires"
when turning
engine =OFP
•
•
•
•
Switch is =OFP.
Bulb(s) bumed out.
Faulty light switch.
Loose or damaged wiring.
• Remove ebstruction.
• Replace mower drive belt.
• Replace idler pulley.
• Replace blade mandrel
• Place throttle control in
=FAST" position.
• Shift to slower speed.
• Allow grass to dry before
mowing.
• Level mower deck.
• Check tires for proper air
pressure.
• Replace/sharpen blade.
Tighten blade bolt.
• Clean underside of mower
housing.
• Replace mower drive belt.
• Reinstall blades sharp edge
down.
• Replace with blades listed in
this manual.
• Clean around mandrels to
open vent holes.
• Turn switch =ON'.
• Replace bulb(s).
• Check/replace light switch.
• Check wiring and connections.
• Blown fuse.
• Replace fuse.
• Bad battery cell(s).
• Poor cable connections.
• Faulty regulator (if so
equipped).
• Faulty altemator.
• Replace battery.
• Check/clean all connections.
i "
Engine throttle control not
set at "SLOW _
position for 30 seconds
before stopping engine.
32
• Replace regulator.
• Replace alternator.
Move throttle control to
=SLOW" position and allow
to idle for 30 seconds before
stopping engine.
TRACTOR
- - MODEL
NUMBER
917.272030
SCHEMATIC
AMMETER
STARTER
(oFnONAL)
RED
t
_J
CLUTCH / BRAKE
(PEDAL UP)
ELECTRIC
©
CLUTCH
I
I
*. .........
J
SEAT SWITCH
(NOT OCCUPIED)
i
i
© ',
OPERATOR
PRESENCE
RELAY #1
FUELI
I
A
1
Vl
IGNmON
UNIT
I
FUEL
SHUT-OFF
_
l
'
SPARK
PLUGS GAP
_"
(2 PLUGS ON
TWIN CYL ENGINES)
SOLENOID
REGULATOR
v_ow
HEADLIGHTS
RELAY
IGNITION
OFF
+G+A1
RUN/LIGHT E+A1
RUN
B + A1
POSRK)N
I_RCUIT
START
GFC
SWITCH
+ S + A1
NONE
A2+L
NONE
_MAKE"
NONE
WIRING INSULATED CUPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
33
OFF PTO SWITCH
C+G_B+H
I POSITION
ON
C+FtB+ErA÷
CIRCUIT
D
H
"0
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
B
DA
TRACTOR
- - MODEL
NUMBER
917.272030
ELECTRICAL
21
22
i
, \
'h
4 I
It
80
26
L
I
25
i
k
I
I
I
J
J
I
34
TRACTOR
- - MODEL
NUMBER
917.272030
ELECTRICAL
KEY
NO.
PART
NO.
1 163465
2 74760412
8 7603J
10 145211
11 150109
12 145769
16 153664
18 17720408
19 STD551125
20
73350400
21
166184
22 4152J
24 8860R
25
146148
26
166180
27 73510400
28
145491
29
160784
3O 163968
33 140403
40 166166
42 131563
43
145673
45
122822X
50
154963
55
17490508
70
166668
79
163996
80
146685
81
109748X
DESCRIPTION
Battery,12 Volt 28 Amp
Bolt,Hex 1/4-20 x 3/4
Tray Battery
BoltBtr Frt 114-20 x 7.5
Hold down Battery FrontMount
Nut Push Nylon 1/4" Battery Frt
Switch, InterlockPush-in
Screw Thd Cut 1/4-20 x 1/2
Washer, Lock 1/4
Nut, Flex,Jam 1/4-20 UNC
Harness, Light
Light Bulb
Cable, Battery, 6 Gauge, Red, 17'
Cable, Battery, 6 Gauge, Red, W16 Wire
Fuse, 15Amp
Nut, Keps Hex 1/4-20 UNC
Cable, Ground, 6 Gauge, Back, 21"
Switch, Plunger NormalOP Olive
Switch, IgnitionDelth Push-In
Key, Molded, Craftsmen
Hamass, Ignition
Cover, Terminal
Solenoid
Ammeter, Rectangular15 Amp
Switch PTO 3PDT Red Delta
Screw Thdrol 5/16-18 x 1/2
Harness, Engine
Socket, LightBulb
Hamass Clutch EVX
RelayAsm.
NOTE: Allcomponent dimensionsgiven in U.S. inches
1 Inch = 25.4 mm
35
TRACTOR
- - MODEL
NUMBER
917.272030
CHASSIS AND ENCLOSURES
54
31
58
54
55
158
11
36
TRACTOR
- - MODEL
NUMBER
917.272030
CHASSIS AND ENCLOSURES
KEY
PART
NO.
NO.
DESCRIPTION
166819
140356
17490612
163976
STD533710
163455
163456
161023X558
162026
19131312
STD541437
160564X558
161235
154791X558
139976
17490508
139886
139887
161464
161236
110436X
STD533707
162025
STD541437
158112
17490620
19131614
158418
165867
154966
154207
156524
161897
161900
163805
163806
162037
155123X428
162967
164655
164863
ChassisAssembly
Drawbar
Screw, Thd.,RoU. 3/8-16x3/4
Dash
Bolt,Carriage 3/8-16 x 3/4
Panel, Dash, LH
Panel, Dash, RH
HoodAssembly
Plate BatterySTYT
Washer 13/32 x 13/16 x 12 Gauge
Locknut
Grille
Lens, Grille
FenderiFootreetPnt STYT w/CH TL
Bracket, Fender/Support
Sc,rewThdrol 5/16-18 x 1/2
Pivot BracketAssembly,LH,
Pivot BracketAssembly,RH
Screw, HexWshd #8-18x7/8
Duct Hood Stealth
BushingSnap SplitBIk
Bolt,Rdhd Sqnk3i8-16UNCx3/4
Dash, Lower STYT
Nut, Crownlock3/8-16 UNC
Keeper Belt Rear LH Stl P930
ScrewThdrol 3/8-16x1-1/4
Washer 13i32xlx14Ga.
Bracket,SuspensionFront
Plate, ReinforcementSTLT
Backrest, Swaybar Chassis
Bracket,Footrest S'R_T
Rod PivotChassis/Hood
BracketDash Rh
BracketDash Lh
Stdker Plate YTGT
Magnet YTGT
BracketParking Brake
Cupholdef STL Black
Fastener Nut Pal
Extrusion
Bumper
Screw Hwhd Hi-l.o #13-16 x 3/4
1
2
3
9
10
11
13
17
20
25
26
28
29
30
31
37
38
39
54
58
59
60
64
74
114
115
116
140
142
143
144
145
154
155
156
157
158
159
160
161
166
NOTE: All component dimeneior_ given in U.S. inches
1 inctt= 25.4 mm
37
TRACTOR
- - MODEL
NUMBER
917.272030
GROUND DRIVE
51
38
TRACTOR
- - MODEL
NUMBER
917.272030
GROUND DRIVE
KEY
NO.
1
PART
NO.
.......
2
3
4
5
6
8
9
10
11
13
146682
123666X
12000028
121520X
17490512
165866
160889
STD561210
105701X
74550412
14
16
18
STD551125
STD541431
STD523710
19
20
21
22
23
STD541437
150280
106933X
130804
154978
24
25
26
27
28
29
30
31
32
33
STD541237
106888X
STD551037
STD561210
145204
124236X
130807
127275X
STD523107
72140506
34
35
36
37
38
39
40
41
42
47
48
49
50
51
52
53
155071
120183X
STD551062
STD571810
131494
STD523727
4470J
165838
19131312
127783
154407
123205X
STD523715
STD541437
STD541431
105710X
DESCRIPTION
KEY
NO.
Transaxle Peedess
Model 206-545C
(Order partsfrom transaxle.
manufacturer)
Spring, Return, Brake
Pulley,Transaxfa
Ring, Retainer
Strap,Torque
Screw, Thd., Roll. 5/16-18 x 3/4
Rod Shift FenderAdjust
Clutch Elect EVX
Pin, Cotter
Washer, Shift Plate
Bolt 1/4-28UNFW/Patch
Grade 8
Washer
Nut LooKHx w/Ins 5/16-18Unc
Bolt Fin Hex 3/8-16 UNC x 1
Gr. 5
Nut
Bolt Hex 7/16-20 x 4-1/4
Knob
Rod, Brake
BracketAsm Clutch Mtg EVX
97
Nut
Spring, Brake Rod
Washer
Pin
Rod, Parking Brake
Cap, ParkingBrake, Red
Bracket,Transaxla
Keeper,Belt, LH.
Bolt
Bolt Rdhd Sqnk
5/16-18Unc x 3/4
SheftAseembly, Foot Pedal
Beadng, Nyion
Washer
Roll Pin
Pulley,Idler, Flat
Bolt
Spacer, Split .395 x .59
Keeper, Belt, Idler
Washer 13/32 x 13/16x 12 Ga.
Pulley, Idler,V-Groove, Plastic
BellcrankClutch Grad Dry Stl
Retainer,Belt
Bolt
Nut Crown Lock 3/8-16 UNC
Nut Crown Lock 3/16-18 UNC
Link,Clutch
PART
NO.
55
56
57
58
59
61
62
63
65
66
105709X
STD523712
130801
127274X
140312
17490612
8883R
145868
STD551143
154778
74
75
76
77
78
79
80
81
82
83
137057
121749X
STD581075
123583X
121748X
2228M
145090
165592
165711
19171216
84
85
89
90
165816
150360
158391X428
124346X
96
100
112
113
145
150
151
156
4497H
19111216
19091210
127285X
74490540
165850
19133210
166002
158
159
160
161
165589
165494
19292016
72140406
162
163
73680400
74780416
164
165
166
168
169
19091010
165623
166880
165492
165580
DESCRIPTION
Spdng, Clutch Retum
Bolt Fin Hex 3/6-16 x 1-1/4
V-Belt, Ground Drive
Keeper, Belt, R.H.
Keeper, Belt, Center Span
Screw,TIxL, BoIl, 3/8-16 x 3/4
Cover, Pedal
Pulley Clutch Elect EVX
Washer
Keeper, Belt, Engine, FootProof
Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Ga.
E.Ring
Key, Square 2.0 x .1845/.1865
Washer 25/32 x 1-5/8 x 16 Ga.
Key Woodruff #9 3/16x3/4
Arm, Shift
Shelf Asm CrossTapered
Spdng, Tomion
Washer 17/32 x 3/4 x 16
Gauge
LinkTransaxle
Nut, Nylock
Cor_ole, Shift, STLT
Nut, Serf-Threading,Washer Hd
1/4
Retainer Spring 1"ZincJCad
Wahser 11/32 x 3/4 x 16 Ga.
Washer 9/32 x 3/4 x 10 Gauge
Strap Torque 90 Degrees
BolL Hex Flghd 5/16-18 Gr. 5
BushingBellcrank Grd Ddve
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/16 ID X 1 X
.125
Bracket Shift Mount
Hub Tapered Range Shift LT
Washer 29/'32 x 1-1/4 x 16 Ga.
Bolt Rdhd Sqnk 114.20x 3/4
Gr. 5
Nut Crownlock 1/4-20 Unc
Bolt Hex Fin 1/4o20 Unc x I Gr.
5
Washer 5/8 x .281 x 10 Ga.
Bracket Pivot Lever
Screw 5/16-18 x 5/8
BoltShoulder 5/16-18 x .561
Plate Fastening LT
NOTE: All componentdimensionsgiven in U.S. inches
1 inch= 25.4 mm
39
TRACTOR
- - MODEL
NUMBER
917.272030
STEERING ASSEMBLY
L
•
J
+
,
41
---.-._43
43
68
47
117
13
32
43
10
IS
4O
TRACTOR
- - MODEL
NUMBER
917.272030
STEERING ASSEMBLY
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
• 12
13
15
17
18
19
22
23
25
27
29
32
33
34
35
36
37
38
40
41
42
43
46
47
62
65
66
67
68
72
73
79
80
159944X428
154427
156483
157473
6266H
121748X
19272016
12000029
3366R
156438
STD551137
73940800
154779
73901000
156543
57079
160395
165857
165851
154406
136874
17490612
139929
19111216
10040500
73810500
155105
152927
159946X428
STD541537
159945
163888
121749X
121232X
6855M
167905
154780
154404
74781044
154429
19182411
160135
19132012
74950612
Wheel, Steering
Axle, Asm Front
Spindle, Asm Lh
Spindle, Asm Rh
Beadng, Race Thrust Harden
Washer, 25/32 x 1 5/8 x 16ga
Washer, 27132x 1 1/4 x 16 Ga
Ring, Klip #t5304-75
Bearing, Col Strg BIk
Draglink,Extended Stamped
Washer, LockHvy HIclSpr 3/6
Nut Hex,Jam Toplock1/2-20 UNF
Beadng, Axle STLT/GT
Lccl_ut, Flange 5/8-11 UNC
Shaft, Asm Strg
Washer, Thrust 515 x 750 x 033
Support,Shaft
Screw Hex Wshhd Torx
Shaft,Asm Pittman
Bracket,Steering
Gear, Sector
Screw, Thdrol3/8-16x3/4 Ty-tt
Rod, "ReBJ Solid 1975 Manual
Washer 11/32 x 3/4 x 16 Ga.
Washer LockHW HIcl Spr 5/16
Locknut5/16-24 UNF
Bushing,Strg
Screw, TT #10-32 x 5 x 3/8 Range
Insert, Steeflng Wheel
Gripco Nut
Adaptor,Wheel Strg
Boot Stealth Steering
Washer, 25/32 x 1-1/4 x 16 Gauge
Cap, Spindle FrTap BIk
Fiffing,Grease
IFut,SteeringAssembly
Spacer, Axle
Bearing, Arm Pittman
Bolt, Rn Hex 5/8-11 UNC x 2-3/4
Axle, Brace
Washer 9/16 ID x 1-1/2 ID 11Ga. Zin
ExtensionSteering Premium
Washer 13/32 x 1-114x 12 Ga.
Bolt Hex Nylon 3/8-16 x 3/4
NOTE: All componentdimensionsgiven in U.S. inches
1 inch = 25.4 mm
41
TRACTOR
- - MODEL
NUMBER
917.272030
ENGINE
8
3
14
13
_25
81
i
32
34
31
Ii
39
29
23
/
OPTIONAL EQUIPMENT
Spark Arrester
I
42
r.
ii
t_*
TRACTOR
- - MODEL
NUMBER
917.272030
ENGINE
KEY
NO.
1
3
4
5
6
8
10
13
14
15
16
17
23
25
26
29
31
32
33
34
35
37
38
39
62
72
81
PART
NO.
164067
149723
159955
160589
150176
162797
.......
13280336
13200300
STD551237
17490624
159880
164068
73920600
137180
157103
161696
123487X
106082X
17490512
8543R
109227X
10040500
71070512
128861
DESCRIPTION
Control,Throt Ch
Engine (See Breakdown)B&S Model 407777
Order ports from engine manufacturer
Muffler
E)d_austTube LH
F_)d'_ust
Tube RH
Bolt 5/16-18 Unc x 3/4 w/seres
Shield BrowningB&S Intek
Gasket
Nipple, Pipe 4-1/2
Elbow, Std 90 Degree 3/6-18 Npt
Washer
ScrewThdrol 3/8.16x1-1/2
Shield, BRN/DBR Guard
Control Choke
Nut Keps 3/6-24 Unf
Arrestor,Spark
Tank, Fuel
Cap Fuel Guage
Clamp, Hose BIk
Pad Spacer I x I x 1
Screw, Thdrol 5/16-18 x 5/4 TYT
Line Fuel
PlugOil Drain (Order From Engine Manufacturer)
Pad Idler
Washer Lock Hvy Hlcl Spr 5/16
ScrewHexHdCap 5/16-18x5/4
Nut, Flange 1/4-20 Starter Nut
NOTE: Allcomponent dimensionsgiven in U,S, inches1 inch= 25A mm
43
TRACTOR
- - MODEL
NUMBER
917.272030
SEAT ASSEMBLY
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART
NO.
DESCRIPTION
140124
140551
STD523710
19131610
145006
STD541437
124181X
17490616
19131614
155925
166369
.
121246X
Seat Craftsman
BracketPnt PivotSeat (blk)
BoltFin Hex 3/8-16unc X 1
Washer 13/32 X 3/4 X 10 Ga
Clip PushIn Hinged
Nut Hex Lockw/Ins 3/8-16 Uric
SpnngSeat Cprsn2 250 BIkZi
ScrewThdrol3/8-16 X 1Ty-tt
Washer 13/32 X 1 X 14 Ga
Pan Pnt Seat (blk)
KnobSeat
BracketPnt MountingSwitch
KEY
NO.
13
14
15
16
17
18
21
22
24
25
PART
NO.
121248X
72050412
121249X
123790X
123976X
124238X
153236
STD541431
19171912
127016X
DESCRIPTION
BushingSnap BIk Ny150 Id
BoltRdhd Sht Nk 1/4-20xl-1/2
Spacer Split28 X 88 Zinc
SpdngCprsn
Nut Lock 114Lge Rg Gr 5 Zinc
capSpr_j seat
Bolt Shoulder 5/16-16 Unc-2A
Nut Hex Lockw/ins 5/16-18
Washer 17/32 X 1-3/16 X 12 Ga.
BoltShoulder5/16-18 X 62
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
44
TRACTOR
- - MODEL
NUMBER
917.272030
DECALS
6
//
16
4
3
10
7
7
12
--2
1
_2
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART
NO.
164085
106202X
163916
163917
163208
2_
Decal, Dash Amm Eng Gr.
ReflectorTail Light Red/Amber
Decal, Hood, R.H.
Decal, Hood, L.H.
Decal, Fender Sd White
Rad/6sp 46"
Decal, Customer Maintenance
Decal, Dash Pnl
Decal, Deck EZ3 Srs
Decal, Fender, Craftsman
Decal, Fender Danger
Decal, Brake Clutch Stph
Decal, V-Belt Ddve Schematic
133644
167329
166887
163204
156439
164088
146046
WHEELS
KEY
NO.
DESCRIPTION
& TIRES
4,10
DESCRIPTION
13
164065
14
160397
Decal, Stmg Whl Domed Prom
Srs
Decal, V-Belt Schematic
15
16
20
21
-.
-----
167049
167184
149516
138047
138311
154515
154516
167164
167165
Decal HP Engine
Decal Replacement Srs PMST
Decal BatteryDngr/Psn Eng
Decal, Battery Diehard Sears
Decal, Lift Handle
Pad Footrest LH STLT
Pad Footrest RH STLT
Ownel's Manual, English
Owner's Manual, Spanish
KEY
NO.
1
2
3
4
5,8
PART
NO.
PART
NO.
59192
65139
106222X
59904
5
6
106732X427
278H
7
9040H
11
8
9
10
106108X427
122082X
7152J
11
--
104757X
144334
DESCRIPTION
Cap Value Tire
Stem Value
"RraFront
Tube FrontTire (Not Provided,
Service item Only
Rim Front
Fitling Grease (Front Wheal
Only)
Bearing Flange (Front Wheel
Only)
Rim Rear
"13reRear
Tube Rear3]ro (Not Provided,
Seroie Item Only
Cap Axle
Sealant, "Rre(10 oz. tube)
NOTE: Allcomponent dimensionsgiven in U.S. inches
1 inch= 25.4 mm
45
TRACTOR
- - MODEL
NUMBER
917.272030
LIFT ASSEMBLY
37
38
30
40
3
11
13
19
20
13
15
31 _
32
19
46
TRACTOR
- - MODEL
NUMBER
917.272030
LIFT ASSEMBLY
KEY
NO.
1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
20
23
24
25
26
27
28
29
30
31
32
36
37
38
40
41
49
50
PART
NO.
DESCRIPTION
159461
159476
138284
12000002
19211621
120183X
125631X
122365X
139865
139866
STD624008
127218
73350800
130171
73680800
139868
1635.52
110807X
19131016
164024
76020308
164543
73350600
138057
150233
1403_Z
735406o00
155097
123935X
17490512
19112410
155098
145212
110452X
Wire Asm., Inner w/plunger
Shaft Asm Lift
Pin Groove
ERing #5133-62
Washer 21/32X 1 X21 Ga
Bearing Nylon
Gnp Handle Ruted
Button,Plunger
Unk Lift Lh
Link LiftRh
Retainer Spring
Link Front
Nut Jam Hex 1/2-13 Unc
Trunnion BIkZinc
Nut Crownlock 1/2-13 UNC
Arm SuspensionRear
Spdng Retainer
Nut Special
Washer 13i32X5/8X16Ga
Spring
Pin Cotter 3/32 x 1/2
Rod Adjust Lift
Nut Hex Jam 3/8-16 Unc
Knoblnfinite 3/8-16 Unc Black
Trunnion Infln Hek_t
Bearing PvL LiftSphedcal
Nut, Crownlock 3/8-24
Pointer, Height Indicator
Plug,Hole
ScrewThdroi 5/16-18x3/4
Washer 11/32x1-1i2x10Gauge
indicatorHeight STLT
Nut Hex Flange Lock
Nut Push Phos & Oil
NOTE: All componentdimensionsgiven in U.S. inches
1 inch= 25.4 mm
47
TRACTOR
- - MODEL
NUMBER
917.272030
MOWER DECK
46
49
46
41
43
45
\
47
116
117
21
21
55
118
/
19
\
48
TRACTOR
- - MODEL
NUMBER
917.272030
MOWER DECK
KEY
NO.
PART
NO.
1
3
5
6
164210
138457
STD624008
130832
8
9
10
850857
STD551137
140296
11
12
13
163819
129895
137553
14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
137152
110485X
140329
72140505
132827
145055
STD541431
134753
131267
105304X
149287
110452X
157788
19111016
131491
157722
129963
153531
137266
144945
17490628
STD551037
131494
156086
144917
DESCRIPTION
KEY
NO.
Housing,Mower 46"
BracketAsm., Sway Bar
Retainer Spring
Arm, Suspension, Rear (Sway
Bar)
Belt, Patched 3/8-24 x 1-1/4 Gr. 8
Washer, Lock Hvy., Unplated 3/8
Washer, Hard Blade, Mower
Vented
Blade, 46" Mower Deck
Baadng, Ball, Mandrel #6204
Shaft Asm.w/l_owerBeadng
(Includes Key No. 12)
Housing,Mandrel
Bearing, Ball, Mandrel
Stripper,Mower Round
Belt, Carriage 5/16-18 x 5/8
Bait, Hex Head, Shoulder 5/16-18
Baffle, Vortex Mower 46"
Nut, Crownlock 5/16-18UNC
Stiffiner,Bracket
Bracket, Deflector
Cap, Sleeve
Spdug, Torsion,Deflector
Nut, Push
Shield, DeflectorMower
Washer 11/32 x 5/8 x 16 Ga.
Rod, Hinge
Scraw,Thd RollingWasher Head
Washer, Spacer Mower Vented
Pulley,Mandrel
Nut, Fig.Top Lock Cntr. 9/16
Anchor,Spdng Dock 46"
Screw, Thdrctl 3/8-16 x 1-3/4 Tytt
Washer 13/32x13/16x16Ga.
Pulley, Idler, Flat
Keeper, Belt, Idler
Pulley, Idler, Driven
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
72
92
101
102
103
104
105
106
116
117
118
119
126
127
--
--
PART
NO.
137273
17490620
122052X
144949
133943
145059
137729
144959
148763
STD541437
72110612
153390
156493
19131312
74780616
72140608
19131616
STD541437
145579
71161010
10071000
19061216
160793
2029J
137644
133957
73930600
19121414
144948
146763
164822
166222
DESCRIPTION
Spdng, Secondary 44/46/50 Vent
Screw, Thdroll 3/8-16 x 1-1/4 Tytt
Spacer, Retainer
Arm, Idler Secondary
Washer, Hardened
Gover,Mandrel Deck
Screw, Thdrctl. I/4-20 x 5/8
V-BelL Mower, Secondary
V-Belt, Mower, Primary
Nut, Crowrdock 3/8-16 UNC
Bait, Carriage 3/8-16 x 1-1/2 Gr. 5
Washer Felt
Pulley Idler
Washer 13/32 x 13/16 x 12 Ga.
Belt Fin Hex 3/8-16 UNC x 1 Gr.5
Belt Rdhd Sqnk 3/8-16 UNC x 1
Washer 13/32 x 1 x 16 Ga.
Nut LockHex w/Ins 3/6-16 UNC
Cover, Mulching
Screw
Washer, Lock #10
Washer
LatchAsm. Bagger
Nut, Weld
Belt, Shoulder
Gauge Wheel, Wide
Nut, Centedock 3/6-16 UNC
Washer 3/8 x 7/8 x 14 Ga.
Ann, Idler, Primary Deck 46"
Pulley, Idler, V-Groove Dim. 4.25
Deck Complete (Std. Deck-Order
separately mulcher plate and
gauge wheel componentsKey
Nos. 101-106 and 116-118)
MandrelAssembly (Includes Key
Numbers 8-10, 12-15, 31 and 33)
NOTE: Allcomponent dimensionsgiven in U.S.inches
1 inch = 25.4 mm
49
TRACTOR
- - MODEL
NUMBER
917.272030
PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C
8
!57
18
47
13
157
4S
5O
I HAt.; I UI'] - - MUUP..L
PEERLESS
TRANSAXLE
KEY
NO.
PART
NO.
1
2
3
4
5
6
6A
7
8
8A
9
10
11
12
13
772147
780086A
770128
776395
776409
778364
778369
778330
792180
792047
784352
784378
778334
778309
778368
14
778368
15
17
18
20
21
22
25
25A
26
27
28
29
29A
29B
29C
30
31
778370
786188
786102
792077A
792078
792079
792073A
792177
792125
792035
788040
780072
780160
780051
780199
780108
780001
31A
32
34
35
35A
36
37
38
39
40
780195
788083
780194
780193
780197
790075
790007
799021
786026
792076A
-- MODEL
I_UMI_I"I'I
NUMBER
DESCRIPTION
Transaxle Cover
Needle Bearing 5/8"
Transaxle Caee
Countershaft
Output Shaft
Spur Gear (38 teeth)
Spur Gear (15 teeth)
SpurGear (11 teeth)
Shift Key
Woodruff Key #9
Shift Collar
Shift Rod & Fork
Bevei Gear (30 teeth)
Input Bevel Pinion(13 teeth)
Bevel Gear (13 teeth) (Include.
14)
Bevel Pinion (13 teeth) (Include.
13)
Ring Gear (43 teeth)
Drive Pin
Spacer 1.130 X .695
Ball5/16" dla
Set Screw 3/8 - 16 x 3/8"
Spdng .310 OD x .625 L
Screw 1/4 - 20 x 1-1/4"
Screw 1/4-20 x 1-3/8"
Retaining Ring (pkg of 2)
Retaining Ring
Retaining Ring
Thrust Washer ,627 ID x .031W
Thrust Washer .762 ID x .031W
Thrust Washer .762 ID x .031W
Anti-RotationWasher .632
Cup Washer 1.127 ID x .032W
Flat Washer .750 ID x .056W
(Use As Needed)
Flat Washer .750 ID x .062W
Oil Seal 3/8"
Bushing .563
Ranged Bushing5 / 8" ID
Flanged Bushing.751
Brake Disk
Brake Pad Plate
Brake Pad (pkg of 2)
Dowel Pin
FlatWasher .312 ID x .059W
_ I I._//_U_$U
206-545C
KEY
NO.
PART
NO.
41A
42
42A
43
44
45
46
47
48
49
50
51
52
53
54
56
57
58
59
60
61
65
66
67
69
70
71
71B
76
77
79
82
790079
792073A
7_2085A
792075
790025
786066
786086
774690
774691
778356
778338
778354
778352
778350
778346
778355
778337
778353
778351
778349
778345
780189
776422
776396
792170
786187
788069
788092
780090
788078A
792144
778333
83
85
87
150
157
180
900
778338
792154
788089A
788093A
788088A
730_.29A
794712
DESCRIPTION
Brake Lever
Screw 1/4 - 20 x 1-1/4"
Screw 1/4- 20 x 2 I/4"
Locknut 5116 - 24
Brake Pad Holder
Spacer .2625 x 1.0
Brake LeverBracket
Axle (11-15 / 16"Long)
Axla (16- I / 2" long)
Spur Gear (29 teeth)
Spur Gear (27 teeth)
Spur Gear (23 teeth)
Spur Gear (19 teeth)
Spur Gear (16 teeth)
Spur Gear (15 teeth)
Spur Gear (11 teeth)
Spur Gear (13 teeth)
Spur Gear (17 teeth)
Spur Gear (21 teeth)
Spur Gear (24 teeth)
Spur Gear (25 teeth)
FlatWasher .563 ID x .062W
InputShaft
Shifter& Brake Shaft
Retaining Ring
Spacer .890
Square Cut Ring
"O" Ring
FlatWasher 1,128 ID x .058W
Inverted RetainingRing
Spdng .430 OD x .5000 L
Bevel & SpurGear (30 & 13
teeth)
Spur Gear (27 teeth)
Oil FillPlug
Oil Seal 9 / 16"
Liquid Gasket RTV Silicone
Oil Seal 3/4"
Gear Oil 80W90
Replacement MST - 206-545C
Transaxle
NOTE: AUcomponent dimensionsgiven in U.S. inches
1 inch= 25A mm
51
TRACTOR
- - MODEL
NUMBER
917.272030
B&S ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0121-E1
920_
10 11_._
_-J
213_
467_
I lJ
:>65
267 8
9
188
2161
445
222 _
265
,k REQUIRES SPECtAL TOOLS
TO INSTALL. SEE REPAIR
INSTRUCTION
MANUAL
___
267
8
27C'_
710
2_32,
305 _
_
I,,_11
1019 LABEL KIT
304
177_
447122 _
447A _
525
_
287_
447A _
41
1081_
_
2521
_
1035 _
2._
220 _
_I"_35_::_I
258
1017
1
ss2-
_
691
750
[ "1058OWNER'S MANUAL
I
11030 EMISSIONS LABEL
1
51A_
51__
065B_
447A _
52
_
00
1033 VALVE OVERHAUL KIT
TRACTOR
- - MODEL
NUMBER
917.272030
B&S ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0121-E1
SAil 34 I_
I
_
240_'
"--
601
. \_*_r)- 562
/
31S3
ISOS_
9180
I
I
883
_
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I
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1212_L
1251
1125_
INDUCTIONMANUAL.
TOINST,LLSEI.EP_UR
_
_
_4_J.._11 9._--r----_l i I_
121CARBURETOR KIT
51Fh/_)J 117#
1125|
137
1123_
1124_;_
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1124 _
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977 CARBURETOR GASKET SET
1123 _
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1131 J
11311 130 95
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137_}1
160 e
1173
1127_
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53
TRACTOR
- - MODEL
NUMBER
917.272030
B&S ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0121-E1
74_
635 _;:r+
526_
78
_1
1005 _.
474
9__
8788__
363
358 GASKET SET
30
7_
51_
163_ 276@
9_
51_A_
868_
lsO_S°
1
81_1
1
2_691_
943
177_
1051 _
462
_
1022
579311
697
54
TRACTOR
- - MODEL
NUMBER
917.272030
B&S ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0121-E1
KEY
NO.
1
2
3
4
5
5A
7
8
9
10
11
12
13
15
16
20
23
24
25
26
27
28
29
32
33
34
35
36
40
42
45
46
48
5O
51
51A
53
54
73
74
75
89
95
98
104
105
108
117
117
121
122
125
130
131
133
PART
NO.
690231
499585
690926
690069
499587
499595
690962
499601
690937
690960
690942
690945
690360
690946
691046
690947
691053
690974
499588
499589
499590
499591
499604
499605
499606
499607
690975
499582
499583
690976
499596
499597
690963
690963
690964
499586
690977
690978
6g_714
69O948
690949
690950
690951
690953
691055
691057
691056
690238
690718
499802
690984
690985
690986
690232
690989
499811
690952
499804
690993
499805
499806
DESCRIPTION
CylinderAssembly
Bushing-Cylinder
+SeaI-Oit
Sump-Engins
Head-Cylinder No. 1
Head-Cylinder No. 2
+UGasket-Cylinder Head
BreatherAssembly
+Gasket-Breather
Screw (BreatherAssy.)
Tube-Breather
+Gasket-Crankcase
Screw (CylinderHead)
Plug-Oil Drain
Crankshaft
+SeaI-C_l(PTO Side)
Flywheel
Key-Flywheal
PistonAseambly (Std.)
PistonAssembly (.010 =O.S.)
PistonAssembly (.020" O.S.)
PistonAssembly(.030" O.S.)
Ring Set-Piston (Std.)
Ring Set-Piston (.010 "O.S.)
Ring Set-Pieton (.020 "O.S.)
Ring Set-Piston (.030 =O.S,)
Lock-PistonPin
Pin-Piston
Rod-Coonecting
Screw (ConnectingRod)
Valve-Exhaust
Valve-Intake
Spnng-Valve(Intake)
Spring-Valve (F_xt_ust)
Retainer-Valve
Keeper-Valve
Valve Tappet
Cam Sheft
ShortBiock
Manifold-Intake
+lUGasket-lntake
+luGasket-lntake
Stud (Carburetor)
Screw (intake Manifold)
Screen-Rotating
Screw (Rotating Screen)
Washer (Flywheel)
Plug-Oil
Screw (ThroftleValve)
Idle Speed Kit
IPin-FloatHinge
Walve-FloetNeedle
Valve-Choke
Uet-Main (Standard)
Jet-Main High Altitude)
CarburetorOverhaul Kit
Spacer-Carburetor
Carburetor
Valve-Throttle
Throttle Shaft Kit
Float-Carburetor
KEY
NO.
135
137
141
142
146
150
160
163
177
187
PART
NO.
499803
690994
499807
499808
94388
281767
690996
691001
691031
691050
187A
188
192
209
211
212
213
218
219
220
222
227
231
240
252
256
258
265
267
276
279
287
304
305
309
310
311
332
333
334
337
358
363
383
385
387
404
405
445
447
447A
462
+
I
u
U
691049
690960
690083
690018
690019
691020
691021
691022
394348
690412
691023
691048
690718
691035
690956
690957
690308
691024
691044
690997
690097
690960
691004
691005
691262
691263
691264
690059
691060
691061
691043
499889
691062
690966
65O_60
691034
690442
690960
691007
691003
690960
691261
DESCRIPTION
FuehTransferTube
luGasket-FloatBowl
Choke Shaft Kit
INozzle-Carburetor
Key-'Rming
luGasket-Nozzla
Retainer-Solenoid
+UGasket-Air Cleaner
+O-Ring Seal (Dipetick)
Line-Fuel (Cut to Required
Length)
Line-Fuel
Screw (Control Bracket)
Adjuster-RockerArm
Spring-Governor
Spring-GovernedIdle
Link-Throtite
Bracket-ChokeControl
Link-Choke
Gear-Governor
Washer (GovernorLever)
Bracket-Control
ControlLever-Governor
Screw (Choke Valve)
Filter-Fudi
Element-Breather
Retainer-Element
Screw (Engine Sump)
Claml>-Casing
Screw (CasingClamp)
+lUSealing Washer
Washer (Gov. Control Lever)
Screw (DipstickTube)
Housing-Blower
Screw (Blower Housing)
Motor-Starter
Bolt-StarterMotor
BrushSet
Nut (Flywheel)
Armatore-Magnsto
Screw (Armature)
Spark Plug
Gasket Set
Flywheel Puller
Wmoch-Spark Plug
Screw (Fuel Pump)
Pump-Fuel
Washer (Governor Crank)
Screw (Back Plate)
Fiiter-AirCleanerCartridge
Screw (Air Guide Cover)
Screw (Air Guide Cover)
Washer (Starter Cable)
Includedin Gasket Set, Ref. No. 358
Inctudedin Gasket Set, Ref. No. 121
Included in Gasket Set, Ref. NO.977
Included in Gasket Set, Ref. No. 1033
NOTE: Allcomponentdimensionsgiven in U.S. inches
1 inch= 25.4 mm
55
TRACTOR
- - MODEL
NUMBER
917.272030
B&S ENGINE - MODEL NUMBER 407777, TYPE NUMBER 0121-E1
KEY
NO.
467
474
501
505
510
513
523
525
526
544
PART
NO.
691008
691064
691185
691029
497606
692024
691036
691037
690960
552
552A
556
562
573
578
579
601
615
616
628
633
635
654
668
691
697
703
718
726
741
742
750
783
788
789
797
798
801
802
803
690552
690553
691183
690311
691009
691208
691029
691038
690317
691045
690960
690998
691210
690958
691215
690657
690372
69O010
690959
499612
690980
690328
691033
693058
691039
691220
693167
690967
691283
691286
847
851
855
865
865A
865B
868
871
877
878
881
883
914
818
499602
691234
691011
691012
691014
691015
690968
690969
399916
691237
690999
690970
690960
691040
DESCRIPTION
Knob-AirCleaner
Alternator
Regulator
Nut (Gov. ControlLever)
Drive.Starter
Clutch-Drive
Dipstick
DipstickTube
Screw (Regulator)
Armature-Starter(Service with
691262 Starter Motor)
Bushing-GovemorCrank
Bushing-GovernorCrank
Screw (Altemator)
Bolt (Gov.Control Lever)
Plata.Back
Wire Assembly
Nut (StarterCable)
Clamp-Hose
Retainer-GovernorShaft
Crank-Govemor
Screw (Fuel PumpBracket)
luSeaI-Choke Shaft
Boot*SparkPlug
Nut (Carburetor)
Spacer
+Governor Shaft Seal
Screw (Drive Cap)
Clip
Pin-Locater
Gear-Ring
Gear-Timing
E-Ring Retainer
Screw (Oil PumpCover)
Gear-Pinion
Fuel Pump Bracket
Plamess-Widng
Screw (BrushRetainer)
Screw (RockerArm)
Cep-Ddve
Cap-End
Housing-Starter(Sen/ice with
691262 Starter Motor)
Dipstick/TubeAssembly
TerminaI-Cabla
Adapter-Air
Cover-AirGuide
Cover-Air Guide
Cover-Air Guide
+U
Seal-Valve
Bushing-Guide
Alternator Connector/Wire
Hamess-Altemator
Plata-Cover
+U
Gasket-Exhaust
Screw (RockerCover)
Hose-Vacuum
KEY
NO.
929
934
943
PART
NO.
DESCRIPTION
Screw (Choke Control Bracket)
Screw (Fan Retainer)
+
O-Ring Seal (Oil
Pump Cover)
947 499809
Solanoid-Fuel
965 499613
Oil PumpCover
967 691016
Filtar-Pre-Cleaner
968 499788
Cover-AirCleaner
975 499810
Bowl-Roar
977 499812
Gasket Set-Carburetor
987 691000
luSeaI-ThrottleShaft
993 690234
luGasket-plate
1005 691243
Fan-Flywheel
1006 691247
Retainer-Fan
1013 690954
Nipple-Oil Filter
1017 690770
Oil PumpScreen
LabelKit
1019 690103
1022 690971
+UGasket-Rocker Cover
1023499599
Cover-Rocker (CyL No. 1)
1023A 499600
Cover-Rocker (CyL No. 2)
1024 499054
Pump-Oil
1026 690981
Rod-Push (Steel)
1026A 690982
Rod-Push (Aluminum)
1027 690041
Filter-Oil
1029 690972
Rocker Arm
Valve Overhaul Kit
1033 499890
1035 691042
Shaft-Pump
1036 499783
EmissionsLabel
1051 691265
Ring-Retaining
1056 273694
Owner's Manual
1081 691032
+O-Ring Seal (DipstickTube)
Retainer-Brush
1090 691293
1100 690973
Rocker Arm Pivot
1123 690987
luO-Ring Seal (Solanoid
Retainer)
lu
O-Ring SeeI-Fuel
1124 690988
Transfer Tube
IScraw (cover Plate)
1125 690990
Screw (Fuel TransferTube
1126 690991
Screw (Float Bowl)
1127 690992
tScrew (Carburetor Nozzle)
1128 690990
407777-027-E1 Replacement Engine
---+
I
u
U
691003
691058
690589
Includedin Gasket Set, Ref.
Includedin Gasket Set, Ref.
Includedin Gasket Set, Ref.
Includedin Gasket Set, Ref.
No. 358
No. 121
No. 977
No. 1033
NOTE: Allcomponent dimensionsgiven in U.S. inche_
1 inch= 25.4 mm
56
57
58
SUGGESTED
_r
GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
_
SIGHTING
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
"_
ol
_D
15° MAX.
l
I
greater than 15 ), never across the face. Make turns graduOperate your Tractor up and down the face of slopes (not I
ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.
]
For in-home major brand repair service:
Call 24 hours a day, 7 days a week
1-800-4-MY-HOME
s" (1-800-469-4663)
Para pedir servicio de reparaci6n a domiciUo
1-800-676-5811
In Canada for all your service and parts needs call
Au Canada pour tout le service ou les pibces
1-800-665-4455
For the repair or replacement parts you need:
Call 6 am-11pm CST, 7 days a week
PartsDirect
TM
1-800-366-PART
(1-800-366-7278)
Para ordenar piezas con entrega a domicilio
1-800-659-7084
For the location of a Sears Parts and Repair Center
in your area:
Call 24 Hours a day, 7 days a week
1-800-488-1222
For information on purchasing a Sears Maintenance
Agreement or to inquire about an existing Agreement:
Call 9 am-5 pm, Monday - Saturday
1-800-827-6655
8EAR8
HomeCentralSM
167164
01.25.99
RH
Printedin
U.S.A.