Download Champion Model 44-WS Gas Troubleshooting guide

For models beginning with Serial No. R3171
44
Single Tank
44
54
44LT
66LT
44WS
66PWWS
44 MODULAR
Two Tank
64
72
84
64 MODULAR
Technical Manual
44DR
44DRWS
66DRPW
66DRWSPW
E-Series Single Tank
and Two Tank
Rack Conveyor
with/without Prewash
Two Tank w/Prewash
86PW
94FFPW
90FFPW
108HDPW
100HDPW
106PW
86PW MODULAR 110FFPW
94PW
120HDPW
64
66PW
Single Tank w/Prewash
66PW
66DRPW
80DRHDPW
70FFPW
80DRWSHDPW
80HDPW
66PW MODULAR
76PW
80FFPW
90HDPW
May, 2005
P. O. Box 4149
Winston-Salem, North Carolina 27115-4149
336/661-1556
Fax: 336/661-1660
Machine Serial No.
Manual P/N 113867 Rev D
2674 N. Service Road
Jordan Station, Ontario, Canada L0R 1S0
905/562-4195
Fax: 905/562-4618
Complete the information below so it will be available for quick reference.
Model Number
Serial Number
Voltage and Phase
Champion Service Agency
Phone
Champion Parts Source
Phone
Champion Service:
Champion (USA)
Phone: 1 (336) 661-1556
1 (800) 858-4477
Fax:
1 (336) 661-1660
Champion (Canada)
Phone: 1 (905) 562-4195
1 (800) 263-5798
Fax: 1 (905) 562-4618
We strongly recommend that you Fax your orders.
NOTE: When calling to order parts, be sure to have the model number, serial
number, voltage and phase of your machine.
COPYRIGHT © 2005 by Champion Industries, Inc.
REVISIONS
REVISION HIST
OR
Y
HISTOR
ORY
Revision
Date
Revised
Pages
Serial Number
Effectivity
Comments
07/15/04
All
08/31/04
7
Revised operation procedure.
08/31/04
12
Revised the pump timer operation sequence.
08/31/04
13
Revised the float switch inforamtion.
8/31/04
14
Revised the terminal connections drawings and
inserted figure number for electric booster.
8/31/04
18
Added drive motor wiring drawings and information.
09/01/04
20
Part number 328473 replaced by 328977. Added 36"
Prewash panels.
9/01/04
20, 23, 25
9/01/04
23
Part number 327890 relpaced by 328974. Added
entrance and exit curtain baffles.
9/01/04
25
Part number 327891 replaced by 328975. Added E84
front panels.
9/01/04
31
Part number 328799 replaced by 328450. Added new
cradle bracket for two tank machines.
9/01/04
37
Updated part numbers for scrap screens and refuse
baskets.
9/01/04
61, 63
Updated part numbers for drain levers and overflow
rod.
9/01/04
64, 66
Corrected piping drawings.
9/01/04
73
First issue of manual and replacement parts
R3448
Added new door catch components.
Changed part number 113727 discharge hose
to 112807.
12/16/04
51, 53, 77
Added 575 volt elements and corrected part number
for 10KW element.
2/16/05
91
Added revised schematics.
5/16/05
91
Added revised schematics.
i
REVISIONS
REVISION RECORD
(CONT’D)
ii
TABLE OF CONTENTS
CONTENTS
Page
REVISION HISTORY ....................................................................................................................
WARRANTY ..................................................................................................................................
SAFETY SUMMARY.....................................................................................................................
INTRODUCTION ...........................................................................................................................
GENERAL.......................................................................................................................................
INSTALLATION ............................................................................................................................
Unpacking ...........................................................................................................................
Plumbing Connnections ...................................................................................................
Electrical Connections ......................................................................................................
Ventilation Connections ...................................................................................................
Chemical Connections ......................................................................................................
Curtain Locations ..............................................................................................................
Completing Installation ....................................................................................................
OPERATION ..................................................................................................................................
Inital Startup ......................................................................................................................
Basic Operation .................................................................................................................
MAINTENANCE ...........................................................................................................................
Maintenance Schedule ......................................................................................................
Deliming ............................................................................................................................
ELECTRICAL SERVICE ...............................................................................................................
REPLACEMENT PARTS ...............................................................................................................
ELECTRICAL SCHEMATICS ......................................................................................................
i
v
vi
1
2
3
3
3
4
4
5
5
6
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8
8
9
9
10
11
19
93
LIST OF FIGURES
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
1—
2 —
3—
4—
5—
6—
7—
8—
9—
10 —
11 —
12 —
13 —
14 —
15 —
Motor Rotation .......................................................................................................
Scrap Basket Removal ...........................................................................................
Motor Overload ......................................................................................................
Unhooking Upper Arm .........................................................................................
Upper Wash Arm Removal ...................................................................................
Lower Wash Arm Removal ...................................................................................
End Cap Removal ..................................................................................................
Fuse Blocks ............................................................................................................
Motor Overloads ....................................................................................................
Pump Timer ............................................................................................................
Dual Float Switch ...................................................................................................
Tank Heat Thermostats ..........................................................................................
Booster Thermostat Location ................................................................................
Booster High Limit Thermostat ............................................................................
Prewash Panels, Doors and Miscellaneous ..........................................................
4
9
9
9
9
9
9
11
11
12
13
14
14
14
20
iii
TABLE OF CONTENTS
CONTENTS (CONT.)
LIST OF FIGURES
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
iv
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17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
—
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Single Tank Panels, Doors and Miscellaneous ....................................................
Two Tank Doors, Panels and Miscellaneous .......................................................
Drive Motor Assembly ..........................................................................................
Drive Assembly ......................................................................................................
Prewash Track and Cradle Assembly ...................................................................
Single Tank Track and Cradle Assembly .............................................................
Two Tank Track and Cradle Assembly ................................................................
Prewash Screens .....................................................................................................
Single Tank Scrap Screens ....................................................................................
Two Tank Scrap Screens .......................................................................................
Prewash Spray Arms ..............................................................................................
Single Tank Wash Arms (Left to Right Shown) ..................................................
Two Tank Wash and Rinse Arms ( Left to Right Shown) ..................................
Float Switch ............................................................................................................
Single Tank Electric Tank Heat ............................................................................
Two Tank Electric Tank Heat ................................................................................
Single Tank Steam Tank Heat ...............................................................................
Two Tank Steam Tank Heat ..................................................................................
Tank Thermostats ...................................................................................................
Prewash Overflow ..................................................................................................
Single Tank and Two Tank Overflow Assembly ................................................
Final Rinse Piping w/Booster ................................................................................
Final Rinse Piping no Booster/ with Steam Booster ...........................................
Final Rinse Drain Assembly .................................................................................
Prewash Pump Suction/Discharge ........................................................................
Wash/Rinse Pump Suction/Discharge ..................................................................
Pump Assembly .....................................................................................................
40°/60° Rise Electric Booster ...............................................................................
70° Rise Electric Booster .......................................................................................
Control Cabinet ......................................................................................................
New Style Vent Cowls (Shown Mounted to Prewash)(Optional) ......................
Standard Vent Cowls (Optional) ...........................................................................
Racks .......................................................................................................................
22
24
26
28
30
32
34
36
28
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
88
WARRANTY
LIMITED WARRANTY
Champion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115,
and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out
below.
Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name
"Champion" and installed within the United States and Canada to be free from defects in material and workman
ship for a period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by
Champion, whichever occurs first. [See below for special provisions relating to glasswashers.] The warranty
registration card must be returned to Champion within ten (10) days after installation. If warranty card is not
returned to Champion within such period, the warranty will expire after one year from the date of shipment.
Champion will not assume any responsibility for extra costs for installation in any area where there are
jurisdictional problems with local trades or unions.
If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election,
will either repair or replace the defective machine or accept return of the machine for full credit; provided, how
ever, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end
(a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that Champion
elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular
working hours by a Champion authorized service technician. Defective parts become the property of Champion.
Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the
machine. The following are not covered by Champion's warranty:
a.
b.
c.
d.
e.
f.
g.
h.
i.
Lighting of gas pilots or burners.
Cleaning of gas lines.
Replacement of fuses or resetting of overload breakers.
Adjustment of thermostats.
Adjustment of clutches.
Opening or closing of utility supply valves or switching of electrical supply current.
Cleaning of valves, strainers, screens, nozzles, or spray pipes.
Performance of regular maintenance and cleaning as outlined in operator’s guide.
Damages resulting from water conditions, accidents, alterations, improper use, abuse,
tampering, improper installation, or failure to follow maintenance and operation procedures.
j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or
interior finish as a result of the above, (2) Use with utility service other than that designated on the rating plate,
(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from
chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to
connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such
leaks caused by the installer, including those at machine table connections or by connection of chemical
dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused
by labor dispute.
Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free
from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in
material and workmanship is found to exist within the warranty period Champion will replace the defective
part without charge.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY
IS ONLY TO THE EXTENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF
MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL NOT BE LIABLE FOR
INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE
THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING
MACHINES AND CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED,
INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.
Champion does not authorize any other person, including persons who deal in Champion dishwashing
machines to change this warranty or create any other obligation in connection with Champion Dishwashing Machines.
v
SAFETY SUMMARY
SAFETY SUMMAR
Y
SUMMARY
Safety Symbols
• The following symbols appear throughut this manual alerting you to potential hazards. Statements
associated with each symbol are printed on italics.
WARNING:
Warning statements indicate any condition or practice that could result in personal injury
or possible loss of life.
!
CAUTION:
Caution statements indicate any condition or practice which, if not strictly observed or
remedied, could result in damage to or destruction of the dishwasher.
NOTE:
Note statements indicate any condition or practice which, if observed, will help
in the safe completion of a task.
General Safety Rules
vi
•
The following general safety rules must be observed in addition to the specific cautions
and warnings presented in this manual.
•
Your Champion pot and pan washer uses hot water to clean and sanitize a variety of wares.
Machine surfaces and wares become hot during and immediately following normal
operations. Operators should use caution when loading and unloading wares from the
machine.
•
Operators must NOT bypass a safety interlock or control(s) to operate unit.
•
The service and maintenance instructions contained in this manual are intended for
qualified service personnel. These instructions assume that you are trained in basic
electricity and mechanical theory. If you are not a trained technician, then do not
attempt to adjust or repair the dishwasher as serious personal injury or damage to
the dishwasher may result.
INTRODUCTION
INTRODUCTION
Welcome to Champion....
and thank you for allowing us to take care of your dishwashing needs.
This manual covers several models. Model numbers are shown on the front cover.
Your machine has been completely assembled, inspected, and thoroughly tested at our
factory before it was shipped to your installation site.
This manual contains:
•
Warranty information
•
Operation and cleaning instructions
•
Maintenance instructions
•
Troubleshooting guide
•
Basic service information
•
Replacement parts lists
•
Electrical schematics
Complete and return your warranty registration card within ten (10) days after the installation of your machine.
All information, illustrations and specifications contained in this manual are based upon the
latest product information available at the time of publication. Champion constantly improves its products and reserves the right to make changes at any time or to change specifications or design without notice and without incurring obligation.
For your protection, factory authorized parts should always be used for repairs.
Replacement parts may be ordered from your Champion authorized service agency. When
ordering parts, please supply the model number, serial number, voltage and phase of your
machine, the part number, part description, and quantity.
1
GENERAL
GENERAL
This manual covers the Champion single tank and two tank rack conveyor dishwashing
machines. These machines are fully automatic and are equipped with 1 HP prewash and
2HP wash and rinse pump motors (depending on the model) and a 1/6 HP conveyor drive
motor. All models are available for a right-to-left or left-to-right operation.
These series of dishwashers are modular in design. The following models and options are
covered in this manual:
Model Numbers
Single
Single
Single
Single
Tank
Tank
Tank
Tank
- Basic.....................................................44, 54, 44 WS, 44 LT
with 22" Prewash...................................66 PW, 76 PW, 66 WS, 66 LT PW
with 36" Prewash....................................80 HDPW, 90 HDPW, 80WS HDPW
with 26" Front Feed Prewash..................70 FFPW,80 FFPW, 70 WS FFPW
• The 44 and 54 basic models along with their respective prewash options, are high temperature (180°F/80°C final rinse) sanitizing models.
• The 44 WS models along with their respective prewash options, are water and energy
saving, high temperature (180°F/80°C final rinse) sanitizing models.
• The 44 LT model, along with its respective prewash option, is a low temperature (140°F/
60°C final rinse), chemical sanitizing model for use with sodium hypochlorite solution
(chlorine bleach) as the sanitizing agent.
Two
Two
Two
Two
Tank - Basic........................................................64, 72, 84
Tank with 22" Prewash......................................86 PW, 94 PW, 106 PW
Tank with 36" Prewash.......................................100 HDPW, 108 HDPW, 120 HDPW
Tank with 26" Front Feed Prewash.....................90 FFPW, 98 FFPW, 110 FFPW
• The 64, 72 and 84 basic models, along with their respective prewash options, are high
temperature (180°F/80°C final rinse) sanitizing models.
2
INSTALLATION
INSTALLATION
Unpacking
!
CAUTION:
Care should be taken when lifting the machine to avoid damaging the piping under the
base. Remove the dishwasher front panels and lift from the front with a forklift.
1. Immediately after unpacking your machine, inspect for any shipping damage. If damage is found, save the packing material and contact the carrier immediately.
2. Remove the dishwasher from the skids. Adjust the feet if required, then move the
machine to its permanent location. The machine should not be installed within 6 inches
[153mm] of any wall or structure.
3. Level the machine by placing a level on top of the machine and adjust the feet. Level
the machine by unscrewing the feet from the base. Adjust from the front-to-back and
side-to-side.
Plumbing Connections
!
CAUTION:
Plumbing connections must comply with local sanitary and plumbing codes.
1. Connect the hot water supply at the final rinse piping connection located behind the
control cabinet at the top of the machine.
2. A “Y” strainer is provided by Champion for machines without booster. A pressure
reducing valve (PRV) is provided by Champion for machines with built-in boosters.
3. If the incoming hot water supply pressure exceeds 25psi [173kPa] at machine, a PRV
must be installed and set to 20-22psi [138-151 kPa]. The PRV may be purchased from
Champion or supplied by others.
4. Install a manual shut-off valve in the steam and water supply lines to accommodate
servicing the machine. The valve should be the same size as/or larger than the supply
line.
5. Provide suitable gravity drain to connect to a 1-1/2" NPT drain pipe.
3
INSTALLATION
INSTALLATION (CONT.)
Electrical Connections
NOTE:
Electrical and grounding connections must comply with the National Electrical Code
and/or Local Electrical Codes.
WARNING:
When working on the dishwasher, disconnect the electric service and tag it to indicate
work is being done on that circuit.
NOTE:
Electric boosters require a separate electrical connection (except the 44WS and 66 WS
PW models that have a single point connection).
A fused disconnect switch or circuit breaker (supplied by user) is required to protect
each power supply circuit.
1. Compare the electrical specifications on the machine electrical connection plate (located
inside the control cabinet) to the electrical power supply before connecting to the
incoming service at a fused disconnect switch.
2. Motor rotation is set at the factory. Ensure proper rotation of the conveyor drive
shaft (red arrow on side of motor shows direction of rotation). Single phase
drive motor (208-240V only) rotation must be changed at the drive motor
junction box. Three phase drive motor (480-575V) rotation must be reversed
in the control cabinet. Reversing the pump motor(s) direction is done in the
control cabinet by reversing the wires L1 and L2 on the disconnect switch side
of the main electrical connection terminal block (refer to the electrical diagrams
in the back of this manual).
3. A knock-out plug is provided at the rear of the control cabinet for electrical
service connections.
Figure 1- Motor
Rotation
Ventilation
!
CAUTION:
Exhaust air should never be vented into a wall, ceiling, or concealed space if a building
as condensation will cause damage.
1. Stainless steel watertight ducting should be installed INSIDE the 4" x 16" [102mm x
407mm] vent stacks at the load and unload ends. A minimum of 6 air changes per hour
of kitchen air is recommended. The typical exhaust ventilation requirements for a rack
machine using a 180°F/82°C final rinse are:
• The load end requires 150 CFM @ 1/4" (SP), [71 Liters/Sec] with prewash.
• The load end requires 200 CFM @ 1/4" (SP), [95 Liters/Sec] without prewash.
•
The unload end requires 400 CFM @ 1/4" (SP), [189 Liters/Sec].
2. An adjustable damper is supplied with the optional vent stacks for regulating the
exhaust volume.
4
INSTALLATION
INSTALLATION (CONT.)
Chemical Connections
1. Use a qualified detergent/chemical supplier for detergent/chemical and dispensing
equipment needs.
2. Labeled detergent control circuit connection terminals are provided in
the control cabinet for detergent and rinse agent/sanitizer dispensing
equipment (supplied by others).
3. The illustration on the right, shows the terminal board for the current
production machines . The signal connection points include:
1R001
SIGNAL ONLY
120V
RINSE AID/
SANI
COMMON
DETERGENT
• Detergent signal 120VAC, 1Amp max amp load
120V
• Rinse aid/Sanitizer signal 120VAC, 1Amp max amp load
4. A removable black plug is provided in the load end side of the wash
tank (behind the drive motor) for installation of the detergent
conductivity cell.
Chemical Connection
Terminal Board
Curtain Locations
1. Refer to the illustrations below and hang the curtains as shown.
J-hooks are located in the corners of each section to accept the curtain rods.
•
•
Standard long curtains
High hood long curtains
24" x 20-1/4" [610mm x 515mm]
24" x 22-3/4" [610mm x 578mm]
•
•
Standard short curtains
High hood short curtains
24" x 13-/14" [610mm x 337mm]
24" x 20-1/4" [610mm x 515mm]
•
Final rinse curtain
24" x 6-1/4" [610mm x 159mm]
2. Make sure the that the short flaps of the curtains face the load end of the dishwasher.
The longest curtains always go on each end of the dishwasher.
1R003
Center Curtain
Final rinse
curtain
1R002
R-L Direction
Long curtain
Short Row
Long curtain
Load End
WASH
PRE
WASH
Short row of curtains face out to
the load end (or unload
depending the location of the
curtain) of the dishwasher.
Curtain Locations
(machine with prewash shown)
5
INSTALLATION
INSTALLATION (CONT’)
Completing Installation
!
WARNING:
Do not insert racks into the machine before the tanks fill with water and have reached
the proper temperatures. Operating the pumps dry will cause pump seal damage and
leakage that can result in a motor failure.
1. Remove any foreign material from inside of the machine.
2. Check to insure that the drains/overflow pipes are operational and sealed.
3. Position scrap screens on the supports above the tanks.
4. After all plumbing and electrical connections are completed, fill the tank and wait 10
minutes.
Check all plumbing connections for leaks.
5. Drain the tank and check the drain lines for leaks.
6. The formed down lip of the dishtable should be placed inside of the machine. The
dishtable should be pitched toward the dishwasher for proper draining by adjusting its
leveling feet. The dishtable should be sealed to the dishwasher.
6
OPERATION
OPERATION
Follow the procedure below to operate your dishwasher properly.
1. Verify that the spray pipes, curtains, and scrap screens are in place and clean.
2. Verify that the overflow drains are closed.
3. Turn on the detergent dispenser switches and check the detergent supply.
4. Turn on the exhaust vent system (if applicable), and make sure it is operating.
5. Close the door(s). Push the power switch ON, light will illuminate. Machine will begin
to fill (with or without a booster, machine fills thru the fill valve and through the final
rinse).
6. When the tanks are full, wait until the wash tank has reached the proper temperature.
Check the wash tank temperature gauges located on the control cabinet. Minimum wash
temperatures are:
•
44 LT, 66 LT PW - 140°F/60°C
•
44, 54, 44 WS - 150°/66°C
•
66 PW, 76 PW, 66 WS PW - 160°/71°C
7. Press the Green Lighted START Pushbutton on the control cabinet. This will activate the
automatic operation for the drive motor and the pumps. The green light will come on.
No other noticeable action will happen until the first rack is loaded into the machine.
8. Scrap and pre-flush all items to be placed and load items into racks.
NOTE:
DO NOT OVERLOAD RACKS.
Pegged racks are for plates and/or trays. Flat racks are for bowls and/or silverware.
Spread silverware evenly in a single layer in a flat rack or upright (loosely packed) in a
cutlery rack/cylinder.
9. Push the rack into the machine, the conveyor and drive system will grab the rack and
pull it into the machine. The rack start lever (idle pump switch) will start the pumps and
the system will run a cycle for 90 seconds. When another rack is inserted it resets the
pumps for another 90 second cycle.
10. Check the final rinse pressure and temperature as the racks pass through the final rinse.
This final rinse pressure MUST be 20-22 psi [138-151 kPa] and the final rinse temperature MUST be a minimum of 180°F/82°C .
11. The pumps and the conveyor drive will automatically stop after the last rack leaves the
machine and the 90 second cycle time has completed.
12. The machine may be stopped at any time during the cycle by pressing the red STOP
pushbutton on the control cabinet. The green light will go off on the green START
pushbutton, the power is removed from the idle pump circuit but the heaters and fill
remain on. To restart, push the green START pushbutton to reset the automatic cycle.
Insert another loaded rack to start the idle pump switches. When the rack that was inside
of machine has exited, reinsert that rack back into machine to make sure that the complete sanitation cycle of the original rack has been completed.
7
OPERATION
OPERATION (CONT’)
13. The machine may also be stopped at any time during the cycle if the door(s) are raised.
When the door is raised the light on the green START pushbutton goes off. The power is
removed from the idle pump switch and the heat circuit. To reset the unit, close the
door(s) follow the same procedure as in step 12. Push the green START pushbutton to
reset the automatic cycle. Insert another loaded rack to start the idle pump switches.
When the rack that was inside of machine has exited, reinsert that rack back into machine to make sure that the complete sanitation cycle of the original rack has been
completed.
14. CLEAN the scrap screens and scrap baskets (if necessary) and REPLACE the tank water
after each meal period or every 2 hours of operation. Check the chemical supply.
8
!
CAUTION:
DO NOT allow racks to remain on unload dishtable. This could cause the conveyor to
jam and may damage the machine. The installation of a table limit switch is highly
recommended and will reduce the risk of damage.
!
CAUTION:
DO NOT leave water in the tanks over night.
MAINTENANCE
MAINTENANCE
The efficiency and life of your machine is increased by regularly scheduled preventive
maintenance. A well maintained machine gives better results and service.
The best maintenance you can provide is to keep your machine clean. Components that are
not regularly cleaned and flushed will clog and become inoperative.
Intervals shown in the following schedules represent an average length of time between
necessary maintenance. Maintenance intervals should be shortened whenever your machine
is faced with abnormal working conditions, hard water, or multiple shift operations.
Maintenance Schedule
Cleaning
• Daily/Every 2 Hours of Operation
1. Turn power switch to OFF.
2. Pull drain lever(s) to drain water. Remove scrap
screens and scrap baskets (internal and
external ,if applicable). Clean inside of the
tanks and flush with clean water. Back flush the
scrap screens until clean. (See Figs 2 & 3)
Figure 2Scrap Screen Removal
Figure 3Scrap Basket Removal
NOTE:
DO NOT strike or bang screens or baskets against
solid objects
3. Remove the spray pipes (Figs. 4-6) Remove the
end cap from each spray pipe (Fig. 7). Flush the
pipes and nozzles until clean.
Figure 4Unhooking Upper Arm
NOTE:
DO NOT strike or bang wash pipes against solid objects
Figure 5Upper Wash Arm
Removal
Replace the end caps and verify the rubber o-rings are in place.
Reinstall the spray pipes.
4. Remove and clean the curtains. Hang them off the dishtable and
allow them to dry at the end of the day.
5. Leave the doors open between operations, allowing the machine to
dry.
Figure 6Lower Wash Arm Removal
6. Verify that the final rinse nozzles are clean and free of any internal
hard water deposits. If necessary, clean the nozzle orifices with a
small paper clip. Consult your chemical supplier for proper use
and the kind of deliming chemicals needed.
7. Report any unusual conditions to your supervisor.
• As Required
1. Check the temperature and pressure gauge readings
2. Inspect the machine and check the pump motor for any leaks
around the shaft
3. Check the chemical supplies and refill as necessary.
Figure 7End Cap Removal
9
MAINTENANCE
MAINTENANCE (CONT’)
• Weekly
1. Inspect all water lines for leaks and tighten at joints if required.
2. Clean all of the detergent residue from the exterior of the machine.
3. Check the drain/overflow tube for any leaks,
4. Clean the accumulated scale from the heating element.
5. Remove and closely inspect each spray arm for blockage.
6. Straighten a small paper clip to clear each final rinse nozzle.
7. Inspect the pawl bar and drive assembly for wear and freedom of travel.
8. Check the float switch(es) in the tank(s) for freedom of travel.
9. Check the idle pump(s) and final rinse lever for freedom of travel.
Deliming
Your dishwasher should be delimed regularly as required. This will depend on the mineral
content of your water.
Inspect your machines interior for lime deposits. If required, consult your chemical supplier
for the proper type and procedures on deliming agents.
If you have a chemical sanitizing model 44 LT or 66 LT PW, CAREFULLY follow the
procedure below before deliming:
!
DANGER:
Deliming solution, rinse agents or other acids must not come in contact with
household bleach (sodium hypochlorite) or any chemicals containing chlorine,
iodine, bromine, or fluorine. Mixing may cause hazardous gases to form. Consult
your chemical supplier.
1. Remove the suction tube assembly from the bleach container and place it as close as
possible to the floor. Place a catch pan underneath it.
2. Cycle the machine approximately six times to purge the lines of the bleach.
3. Proceed with the deliming procedures.
10
ELECTRICAL SERVICE
ELECTRICAL SERVICE
Fuse Blocks - 120VAC Control Voltage
Two fuse blocks, located in the center of the front of the main control cabinet,
protect the main control transformer. Each fuse block holds one fuse. The fuses
are marked 1FU and 2FU on the electrical schematic.
To replace the fuse:
•
Disconnect the power to the machine at the main service switch.
•
Remove the fuse and replace it.
•
Turn the main power on.
• If the fuse blows again, DO NOT INCREASE THE FUSE SIZE.
• DETERMINE THE CAUSE OF THE OVERLOAD.
Figure 8Fuse Blocks
Fig. 5 shows the fuses and fuse blocks.
Motor Overloads
Motor overloads are located to the left of the fuse block inside the control cabinet. Each
motor has
one overload to protect it from line voltage electrical overloads. In addition, an auxiliary set
of switch contacts is attaches to the overload. The switch contacts disconnect 120VAC
power to the motor contactor coils in the event of an overload condition. Refer to Fig.6.
Note the Switch Lever on the Overload
•
If the red OFF switch lever is down with the
“OFF” showing then the overload has tripped
on an overload.
To Reset the Motor Overload:
•
Push the start switch down with “ON” showing.
•
Run the dishwasher and test the AMP draw of the
motor in question. If the motor checks ok then there
may be a wiring problem or the overload may be
defective.
Figure 9Motor Overload
To Replace a Motor Overload:
•
Disconnect the wires to the overload.
• Pull forward and lift out.
•
Snap the new overload into place and reconnect the wires.
To Adjust the Overload Setting:
The screwdriver in Fig. 6 is positioned to adjust the motor overload AMP setting.
• Read the FLA motor amps that applies for the machine voltage
on the Motor Nameplate.
•
Flip up the plastic cover. Turn the setting to match the nameplate FLA.
11
ELECTRICAL SERVICE
ELECTRICAL SERVICE (CONT’)
Pump Timer
The automatic timer located in the left center of the control cabinet
is preset at the manufacturer.
The Pump Timer controls the amount of time that the pump(s) and the
drive motor will run after the last rack enters the load end of the
dishwasher tunnel.
The Pump Timer is an OFF DELAY timer. One timer controls all
pumps no matter what the model it may be. Cycle time is 90 seconds.
To Replace a Timer:
• Disconnect the power to the machine at the main service switch.
• Remove the wires connected to the timer. Remove the screw in
the center of the timer.
Figure 10Pump Timer
• Remove the defective timer and install the replacement.
• Reinstall the screw and reinsert the wires.
Operation Sequence:
• A dishrack entering the machine contacts the idle pump switch lever.
• The contacts of the idle pump switch open, de-energizing control relay 1CR.
• Normally closed contacts of 1CR close and apply a signal to pump timer. The timer
contacts close turning on the pump(s) and drive motor.
• The dishrack moves off the idle pump switch lever and the switch contacts close.
• 1CR energizes and the notmally closed contacts open removing the signal from the
pump timer.
• The pump timer begins to time down for its 90 seconds time setting.
• The timer is reset each time the idle pump switch is activated. If the timer is reset only
once it will time out and shut the pump(s) and drive motor off after the time delay.
To Check the Pump Timer Setting:
Use a stop watch to check the timing cycle.
• Turn the power on.
• Press the green lighted START pushbutton.
• Place a rack in to the conveyor.
• When the rack enters the load end, the pump(s) and the drive motor will start.
• Start the stop watch when the rack clears the idle pump switch. Stop the stop watch
when the machine stops. The lengthof the cycle should be 90 seconds +/- 2 seconds.
If the timer is not within this range replae the timer.
12
ELECTRICAL SERVICE
ELECTRICAL SERVICE (CONT’)
Automatic Fill/Low Water Heat Protection
Dual Float Switches
Each tank contains a dual float switch (see Fig.8). The device consists
of an angled stem containing two reed switches. Two stainless steel
ball floats, containing magnets, slide over the stem and are free to move
up and down. When the float moves on the stem, it opens and closes the
associated reed switch inside the stem. The reed switches control relays.
The relays control the automatic fill and heat for different parts of the
machine. The float switch(es) and their relay(s) operate on a 120V circuit.
Circuit Explanation
Refer to the electrical schematic on your machine for a detailed
description of the individual float(s), relay(s) and wiring.
Bottom Float and Reed Switch
Figure 11Dual Float Switch
• The bottom float controls the heat.
• When the bottom float is down, the bottom reed switch contacts are open.
• When the bottom float is up, the bottom reed switch contacts are closed.
Top Float and Reed Switch
• The top float controls a fill valve, which controls the water level.
• When the top float is down, the top reed switch contacts are open.
• When the top float is up, the top reed switch contacts are closed.
Initial Fill
• When the tank is completely empty, both floats are down and their reed switch contacts
are open.
• The control relay for the float switch is de-energized.
• The fill valve for the tank is energized and the tank begins to fill with water.
• As the water level in the tank rises, the bottom float begins to move up.
• When the bottom float is completely up, its reed switch contacts close.
• This prepares the heat circuit, but the heat DOES NOT energize at this time.
• The tank continues to fill until the top float is completely up.
• The top float’s reed switch contacts close. Its control relay energizes.
• The fill valve de-energizes.
• The heat circuit energizes through the contacts of the control relay.
During Normal Operation
• If the water level in a tank falls below the level of the top float, the top float moves down
and its reed switch contacts open.
• When the water level falls below the level of the bottom float, the bottom float moves
down and its reed switch opens.
• The control relay de-energizes. The fill and rinse valve energizes and refills the tank.
• The heat circuit will de-energize until the water level in the tank raises the top float
again.
• The bottom float keeps the heat circuit ready as long as the water level is above the level
of the bottom float.
13
ELECTRICAL SERVICE
ELECTRICAL SERVICE (CONT’)
Thermostat Locations and Adjustments
Electric tank heat is controlled by two thermostats.
High Limit
1. The control thermostat which regulates the electric tank heat
temperature.
2. The high limit thermostat which protects the tank from
overheating.
Thermostat
Location
Both thermostats are located on the front of the tank, inside of a
heater box enclosed in a stainless steel panel, behind the front
access panel.
Adjustment
Figure 12Tank Heat Thermostats
The Control Thermostat has an adjustment screw.
• The thermostat is wire Normally Closed.
• Turn the adjustment screw clockwise to increase the
temperature in the tank and counterclockwise to decrease
the temperature in the tank.
The High Limit Thermostat is not adjustable. It contains a red
reset button on its center.
• The red button pops out if the temperature in the tank
exceeds 210°F/99°C.
• Press the red button in to reset the high limit.
DETERMINE THE CAUSE OF THE HIGH
TEMPERATURE CONDITION.
Refer to Fig 13 & Fig 14
Electric Booster Heat is controlled by two thermostats.
Figure 13Booster Thermostat Location
1. The control thermostat regulates the temperature.
Insert thermostat probe
into tube in center
of element
2. The high limit thermostat protects the booster from
overheating.
3. Each tank has a control and a high limit thermostat.
Location:
The control thermostat is in the junction box on the wash tank.
• The thermostat is wire Normally Closed.
• Turn the adjustment screw clockwise to increase the
booster tank temperature and counterclockwise to
decrease the booster tank temperature.
Figure 14Booster High Limit Thermostat
The high limit thermostat is also in the junction box on the
wash tank.
• A red button that pops out when the temperature exceeds 210°F/99°C.
• Press the red reset button to reset the high limit.
Determine the cause of the high limit temperature condition.
14
ELECTRICAL SERVICE
ELECTRICAL SERVICE (CONT’)
Heater Element Wiring-Booster Tank and Wash Tank Heater
Elements
Refer to the illustrations and follow the steps below to properly install terminal jumpers and to
make line power connections to a replacement element.
Step 1. Hold the element assembly with the calrod coils facing toward you.
Step 2. Match your element coils to Configuration A or B
Step 3. Rotate your element coils to match the correct configuration.
Step 4. Flip the element over and match your element to the correct terminal configuration.
Step 5. Install the terminal jumpers according to the illustrations for your voltage requirement.
Step 6. Install the element and make your line connections 1L1, 1L2 or 1L3 per the
illustration.
Step 7. If installing a booster element (that requires the limiting thermostat), the limiting
thermostat should be inserted into the center of element. Thermostat should bottom
out in the tube approximately 12" deep. The exposed capillary leads should be routed
under the booster cover and fastened to the stud in the upper right side of the booster
can with the clip and nut. See Figure 43 Electric Booster in Replacement Parts section.
Terminal Connections
Configuration A
Booster tank element
View of calrod coils
view of element
1L1
1L2
1L1
1L3
1L1
1L3
1L2
1L2
208V/1 Phase
208-240V/3 Phase
Delta Connection
1L2
480V/3 Phase
575V/3 Phase
Delta Connection
Terminal Connections
Configuration B
Wash tank element
View of calrod coils
1L1
1L1
1L2
208-240V/3 Phase
Wye Connection for
380-415V/3 Phase
view of element
1L1
1L2
1L2
1L3
1L1
1L3
208V/1 Phase
1L1
1L3
208-240V/3 Phase
Delta Connection
1L3
480V/3 Phase
575V/3 Phase
Delta Connection
1L2
208-240V/3 Phase
Wye Connection for
380-415V/3 Phase
15
ELECTRICAL SERVICE
ELECTRICAL SERVICE (CONT’)
Electric Booster Heater- Element Installation
Champion built-in boosters are constructed of stainless steel and have locations for three
electric booster heater elements. There are three booster configurations for the rack conveyor models:
40°F/22°C rise booster (minimum of 140°F/60°C incoming water)
60°F/34°C rise booster (minimum of 120°F/49°C to 140°F/60° incoming water)
70°F/39°C rise booster (minimum of 110°F/43°C incoming water)
The canisters and total Kw ratings of the booster assemblies are determined by the model
number of the machine and the minimum temperature of the incoming water supply that the
end user is able to supply to the machine. Machines can be supplied with 40°F/22°C rise
booster or 60°F/34°C rise booster which use only one canister (nested boosted) with separate electrical connections. The 70°F/39°C rise models use two canisters in the booster
assemblies, these also have separate electrical connections.
Water Saver (44 WS and 66 WS PW) models are supplied in only 40°F/22°C or 70°/39°c
rise booster assemblies. These are single canister units in either option and are not separate
electrical connections.
16
ELECTRICAL SERVICE
ELECTRICAL SERVICE (CONT’)
Motors-Pump
Voltage:
Standard motors are multi-voltage
Low voltage: 208-230VAC
High voltage: 460VAC or 575VAC
Phase:
Motors may be single or three phase.
Wiring Connections
Refer to the diagrams below for three phase motor lead wiring.
Low voltage
208-230V/3PH
6
5
4
9
8
3
2
High voltage
460V/3PH
6
5
4
7
9
8
7
1
3
2
1
575V/3PH
Only
3
LINE
2
1
LINE
LINE
Refer to diagram at right for single phase motor lead wiring.
Low voltage
208-230V/1PH
Only
Troubleshooting
L1
LINE
J
3
2
4
8
LINE
L2
Motor will not run
1.
2.
3.
Check incoming power to control cabinet.
Check for tripped manual motor starter (overload) in control cabinet.
(Refer to Motor Overload service section for proper settings).
Check power at motor contactor.
Motor runs hot and trips motor starter overload
1.
2.
Check for proper voltage between L1-L2 or (L1-l2, L2-L3, L1-L3 for 3 phase).
Check FLA on motor leads L1, L2, (also L3 for 3 phase) using amp tester.
(Motor full load amp (FLA) ratings are stamped on motor nameplate).
Motor Replacement
1.
2.
3.
4.
5.
Disconnect the power to the machine.
Disconnect the wires to the motor junction box.
Make note of the motor connections in order to phase the replacement correctly.
Install the new motor and check for proper rotation.
(Proper rotation is clockwise looking from at the rear of the motor).
Motor rotation can be reversed by switching L1 and L2 on three phase motors.
Single phase motor rotation cannot be reversed.
17
ELECTRICAL SERVICE
ELECTRICAL SERVICE (CONT’)
Motors-Drive
Voltage:
Standard motors are multi-voltage
Low Voltage:
208-240VAC
1 Phase Only
High Voltage:
380/480/575VAC
3 Phase Only
208-240V 1Phase Wiring Diagram
To reverse motor rotation interchange yellow and orange leads.
Motor 1/6 HP
208/240V
White Wire
Run
Winding
Orange Wire
Capacitor
10MFD
370VAC
Start
Winding
Yellow WIre
Brown Wire
Black Wire
Connect 208/240V
Power Here
Run X
Winding
Red Wire
380/480/575/V 3Phase Wiring Diagram
To reverse motor rotation interchange any two external connections.
Motor 1/6HP
380/480/575 Volt
P6 Orange Wire
P5 Tan Wire
P4 Blue Wire
T6 Purple Wire
T9 Brown Wire
T4 Yellow Wire
T7 Pink Wire
T5 Black Wire
T8 Red Wire
T3 Orange Wire
T1 Blue Wire
T2 Tan Wire
Connect 380/480/575V
3 Phase
Power Here
Drive Interlock Switch
Drive interlock will activate when a jam has occured in the unit.
• When a jam occurs, the switch opens and the pump(s) and drive motor are then shut off,
similar to the reaction of pushing the red STOP pushbutton (the green light goes out
also).
• The switch will automatically reset when the jam is cleared. To restart/reset the machine
push the green START pushbutton and insert a loaded rack.
18
REPLACEMENT PARTS
REPLACEMENT
PARTS
19
REPLACEMENT PARTS
Prior to S/N R3447
5
6
8
10
9
7
12
11
E
D
11
After S/N R3448
14
8
7
C
13
13
4
3
2
D
B
A
1
Figure 15- Prewash Panels, Doors and Miscellaneous
20
REPLACEMENT PARTS
PREWASH PANELS, DOORS
AND MISCELLANEOUS
Fig. 15
Item No.
1
1
2
3
4
5
6
7
7
8
8
9
10
11
12
----13
14
A
Part
No.
328977
328978
327857
328030
328006
108250
108043
206358
328909
327887
317345
100734
100141
113691
327952
111026
113719
108966
313359
Part Description
Panel, Front Perimeter 22PW ......................................................
Panel, Front Perimeter 36PW ......................................................
Panel, 25" Prewash Perimeter .....................................................
Table Flange Support ..................................................................
Support, 22 PW Rear Screen ......................................................
Rod Curtain 5/16 x 24-5/8 .........................................................
Curtain 24 x 13-1/4 .....................................................................
Rod, 22PW Door Catch (Prior to S/N R3447) ..........................
Door Catch 22PW (After S/N R3448) .......................................
Bracket, Door Catch Mounting (Prior to S/N R3447) ..............
Bracket, Door Catch (After S/N R3448) ...................................
Bolt, 1/4-20 x 1/2 Hex Head ......................................................
Nut, Grip 1/4-20 SST ..................................................................
Guide, U-channel Door ...............................................................
Door, 22PW ..................................................................................
Magnet, Door (Not Shown) ........................................................
Switch, Reed Aleph (Not Shown) ..............................................
Door Handle .................................................................................
Bracket, Door Stop ......................................................................
Panel Fasteners (Qty per Panel)
100007
Screw 10-32 x 3/8 Truss Head ......................................................
Qty
1
1
1
1
1
1
1
1
1
2
2
2
2
2
1
1
1
2
1
4
B
Table Flange Fasteners
C
Screen Support Fasteners
Bolt
Washer
Nut
D
Door and Scrap Basket Handle Fasteners (Qty per Handle)
100073
Screw1/4-20 x 1/2 Truss Head ......................................................
2
Door Guide Fasteners (Qty per Guide)
113486 Screw 8-32 x 5/8 Flat Head SST ................................................
112431 Rivnut 8/32 Steel Zinc Plated .....................................................
6
6
E
21
REPLACEMENT PARTS
Prior to S/N R3447
9
7
4
8
13
10
C
B
11
5
6
15
12
After S/N R3448
16
3
7
10
A
1
2
A
Figure 16- Single Tank Doors, Panels
and Miscellaneous
22
REPLACEMENT PARTS
SINGLE TANK PANELS, DOORS
AND MISCELLANEOUS
Fig. 15
Item No.
1
2
3
4
5
----6
7
7
8
9
10
10
11
12
13
14
15
16
A
B
C
Part
No.
328974
327889
327889
327988
327857
111026
113719
108966
327887
317345
100734
100141
206305
308133
113691
113720
108250
109723
328024
313359
Part Description
Panel, 44 Front Perimeter ............................................................
Panel, 25" Side Perimeter (Load, L-R, No PreWash) ...............
Panel, 25" Side Perimeter (Unload, L-R No Booster) ..............
Entrance/Exit Curtain Baffle .......................................................
Door ..............................................................................................
Magnet, Door (Not Shown) ........................................................
Switch, Reed Aleph (Not Shown) ..............................................
Door Handle .................................................................................
Bracket, Door Catch Mounting (Prior to S/N R3447) ..............
Bracket, Door Catch (After S/N R3448) ...................................
Bolt, 1/4-20 x 1/2 Hex Head ......................................................
Nut, Grip 1/4-20 SST ..................................................................
Rod, Rack Door Catch (Prior to S/N R3447) ............................
Door Catch Dual Hook (After to S/N R3448) ..........................
Guide, U-channel Door ...............................................................
Curtain 24 x 20-1/4 4 Ply (Load and Unload) ..........................
Rod, Curtain 5/16 x 24-5/8 .........................................................
Curtain 24 x 6 -1/4 (Not shown) ................................................
Curtain Baffle Rinse ....................................................................
Bracket, Door Stop ......................................................................
Qty
1
1
1
2
1
1
1
1
1
2
1
1
1
1
2
2
3
1
1
1
Panel Fasteners (Qty per Panel)
100007
Screw 10-32 x 3/8 Truss Head ......................................................
4
Door Guide Fasteners (Qty per Guide)
113486
Screw 8-32 x 5/8 Flat Head SST ...................................................
112431
Rivnut 8/32 Steel Zinc Plated ........................................................
6
6
Door Handle Fasteners
100073
Screw 1/4-20 x 1/2 Truss Head .....................................................
2
* Items 4 and 15 are welded into hood of machine.
23
REPLACEMENT PARTS
After S/N R3448
16
3
8
1
2
D
5
3
Prior to S/N R3447
C
A
5
E
11
9
8
4
15
4
B
9
11
10
6
11
6
7
B
Figure 17- Two Tank Doors, Panels
and Miscellaneous
24
REPLACEMENT PARTS
DOUBLE TANK PANELS, DOORS
AND MISCELLANEOUS
Fig. 17
Item No.
1
----2
3
3
4
5
6
6
7
7
7
8
8
9
10
11
12
13
14
15
16
Part
No.
Part Description
414303 Door Assembly Wash (Includes Magnet, Switch and Item 2)
111026 Magnet, Door (Not Shown) ........................................................
113719 Switch, Reed Aleph (Not Shown) ..............................................
108966 Door Handle .................................................................................
327887 Bracket, Door Catch, Mounting (Prior to S/N R3447) .............
317345 Bracket, Door Catch (After S/N R3448) ...................................
113691 Guide, U-channel Door ...............................................................
328023 Baffle, Rack Curtain End ............................................................
327889 Panel, 25" Side Perimeter (Load, No Prewash) ........................
327889 Panel, 25" Side Perimeter (Unload, No Booster) ......................
328975 Panel, 64 Front Perimeter ............................................................
328976 Panel, 84 Front Perimeter Left Hand ........................................
328976-01Panel, 84 Front Perimeter Right Hand .......................................
206305 Rod, Rack Door Catch (Prior to S/N R3447) ............................
308133 Door Catch Dual Hook (After to S/N R3448) ..........................
113720 Curtain 24 x 20" 4 Ply (Load/Unload) .....................................
108043 Curtain 24 x 13-1/4" (Wash/Rinse) ............................................
108250 Rod, Curtain 5/16 x 24-5/8" .......................................................
328030 Table Flange .................................................................................
109723 Curtain 24 x 6-1/4" (Rinse/Final Rinse)(Not Shown) ..............
327851 Door (only) 44 .............................................................................
328024 Center, Curtain Baffle (Not Shown) ...........................................
313359 Bracket, Door Stop ......................................................................
Qty
2
1
1
2
2
4
4
3
1
1
1
1
1
1
2
2
1
4
2
1
A/R
1
2
A
Panel Fasteners (Qty per Panel)
100007
Screw 10-32 x 3/8 Truss Head ......................................................
4
Door Guide Fasteners (Qty per Guide)
113486
Screw 8-32 x 5/8 Flat Head SST ...................................................
112431
Rivnut 8/32 Steel Zinc Plated ........................................................
6
6
Door Handle Fasteners
Screw 1/4-20 x 1/2 Truss Head .....................................................
100073
2
B
C
* Items 5 and 15 are welded into hood of machine.
25
REPLACEMENT PARTS
3
1
A
B
2
4
13
5
13
C
8
11
11
12
9
7
6
8
10
14
Figure 18- Drive Motor Assembly
26
REPLACEMENT PARTS
DRIVE MOTOR ASSEMBLY
Fig. 18
Item No.
1
2
3
3
4
5
5
6
7
8
9
10
11
12
13
14
14
A
B
C
Part
No.
0509199
327918
103166
113893
327916
327920
327917
327919
100154
102376
113702
113704
113700
113703
113701
113732
113679
Part Description
Drive Motor Switch .....................................................................
Bracket, Motor Switch Mounting ...............................................
Sheave AK 39 5/8 Bore (44) ......................................................
Sheave AK 51 5/8 Bore (64) ......................................................
Plate, Drive Motor Mounting ......................................................
Plate, 44 Motor Assy Mounting .................................................
Plate, 64 Motor Assy Mounting .................................................
Bracket, Motor Spring Mounting ...............................................
Hex Nut Plain 5/16-18 SST ........................................................
Washer, Flat 5/16 x 3/4 x .06 SST ..............................................
Spring 0.6OD x 0.095 Wire x 1.5 Lg ........................................
Screw, 5/16 x 3-1/2 Hex Head SST ...........................................
Bushing 3/8 x 3/4 x 1/16 Thrust Bronze ...................................
Bushing, 3/4 x 7/8 x 3/8 x 1-1/8 Flg .........................................
Bushing 1/4 x 3/8 x 1/2 x 1/16 Flg Bronze ..............................
Motor, Gear 1/6HP 3PH ..............................................................
Motor, Gear 1/6HP 1PH ..............................................................
Qty
1
1
1
1
1
1
1
1
2
4
1
1
3
1
1
1
1
Switch Plate Fasteners
100734
Bolt 1/4-20 x 1/2 Hex Head SST ..................................................
106482
Washer Lock 1/4 Split ...................................................................
112433
Rivnut, 1/4-20 Steel .......................................................................
2
2
2
Drive Motor Mounting Plate Fasteners
100736
Bolt 1/4-20 x 3/4 Hex Head ..........................................................
106482
Washer Lock 1/4 Split ...................................................................
3
3
Spring Bracket Fasteners
100734
Bolt 1/4-20 x 1/2 Hex Head SST ..................................................
106482
Washer Lock 1/4 Split ...................................................................
112433
Rivnut, 1/4-20 Steel .......................................................................
2
2
27
REPLACEMENT PARTS
10
1
11
2
3
12
4
13
5
6
7
8
A
9
14
15
B
16
C
17
Figure 19- Drive Assembly
28
REPLACEMENT PARTS
DRIVE ASSEMBLY
Fig. 19
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
A
B
C
Part
No.
202381
100868
107089
206300
206301
206302
102244
206303
100382
100007
104925
103180
104916
100794
113892
327924
113860
Part Description
Roller Crosshead .........................................................................
Roller Stud Crosshead .................................................................
Nut Jam 1/2-13 ............................................................................
Crank, Rack Arm .........................................................................
Shaft 5/8 Diameter 8-3/8 LG ......................................................
Housing, Bearing/Seal ................................................................
Seal 5/8" .......................................................................................
Gasket/Bearing Seal ....................................................................
Bearing Jaf #EK104-10 ..............................................................
Screw, 10-32 x 3/8 Truss Head ..................................................
Washer 1/4 x 1 x 16 Gauge ........................................................
Wiper Ring ...................................................................................
Key 3/16 x 3/16 x 3/4 SST .........................................................
V-belt 4L 310 ...............................................................................
Sheave AK 59-5/8 Bore ..............................................................
Bracket, 44 Drive Bearing Mounting ........................................
Bearing, Sealed 5/8 Bore ............................................................
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Bearing Housing Fasteners
104923
Screw 1/4-20 x 3/8 Round Head ...................................................
4
Mounted to Inside of Tank
100153
Bolt 3/8-16 x 1 Hex Head .............................................................
104618
Washer 3/8 x 7/8 x 1/16 SST ........................................................
109010
Nut Grip 3/8 w/Nylon Insert .........................................................
4
4
4
Bearing Fasteners
100739
Bolt 5/16-18 x 3/4 Hex Head SST ................................................
100154
Nut Plain 5/16-18 ..........................................................................
106013
Washer Lock 5/16 Split .................................................................
109009
Nut Grip 5/16 w/Nylon Insert .......................................................
2
2
2
2
Drive Bearing Bracket Fasteners
100739
Bolt 5/16-18 x 3/4 Hex Head SST ................................................
106013
Washer Lock 5/16-18 Split............................................................
102376
Washer 5/16 x 3/4 x 1/16 ..............................................................
4
4
4
29
REPLACEMENT PARTS
D
14
12
11
13
C
10
8
9
7
6
5
4
2
15
3
E
B
16
1
A
B
Figure 20- Prewash Track and Cradle Assembly
30
REPLACEMENT PARTS
PREWASH TRACK AND
CRADLE ASSEMBLY
Fig. 20
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
B
C
E
Part
No.
113719
328045
111026
100764
108954
106482
327833
100736
328041
328043
204513
206345
113692
328450
328613
206343
327955
Part Description
Switch, Reed Aleph .....................................................................
Switch, PW Idle ...........................................................................
Magnet, SS ...................................................................................
Screw, 6-32 x 1/2 Round Head SST ..........................................
Nut, Grip 6-32 Hex Head W/Nylon Insert ................................
Washer Lock 1/4 Split .................................................................
Pin Idle Pump Switch ..................................................................
Screw, 1/4-20 x 3/4 Hex Head ...................................................
Track, 22" PW Rear .....................................................................
Cradle, 22" PW ............................................................................
Pawl, NG Cradle ..........................................................................
Bushing, Rack Cradle Pawl ........................................................
Screw, 3/8 x .875 x 5/15-18 .......................................................
Bracket, Cradle bridge Single Tank/22PW ...............................
Bracket, Cradle Bridge Two Tank/36PW ..................................
Bearing, Rack Cradle Slide .........................................................
Track, 22" PW Front ....................................................................
Qty
1
1
1
2
2
2
1
2
1
1
4
4
4
2
2
4
1
Track Fasteners (Qty per Track)
112318
.......................................................................................................
100141
Nut, Grip 1/4-20 ............................................................................
4
4
Pawl Fasteners (Qty per Pawl)
100142
Nut, Grip 5/16-18 ..........................................................................
1
Slide Bearing Fasteners (Qty per Slide)
100736
Bolt 1/4-20 x 3/4 Hex Head SST ..................................................
106482
Washer Lock 1/4-20 Split..............................................................
2
2
31
REPLACEMENT PARTS
A
13
12
11
B
14
15
C
9
7
10
8
6
5
4
3
1
2
Figure 21- Single Tank Track and Cradle Assembly
32
REPLACEMENT PARTS
SINGLE TANK TRACK
AND CRADLE ASSEMBLY
Fig. 21
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part
No.
113719
414344
111026
100764
108954
106482
327833
100736
414370
414307
113692
206345
204513
414357
206343
Part Description
Switch, Reed Aleph .......................................................................
Switch, Idle Assembly (Includes Items 3-8) ..................................
Magnet, SS ....................................................................................
Screw, 6-32 x 1/2 Round Head SST .............................................
Nut, Grip 6-32 Hex Head W/Nylon Insert ....................................
Washer Lock 1/4 Split ...................................................................
Pin Idle Pump Switch ....................................................................
Screw, 1/4-20 x 3/4 Hex Head ......................................................
Track, 44 Front ..............................................................................
Cradle, 44 ......................................................................................
Screw, 3/8 x .875 x 5/15-18 ..........................................................
Bushing, Rack Cradle Pawl ...........................................................
Pawl, NG Cradle ...........................................................................
Track, 44 Rear ...............................................................................
Bearing, Rack Cradle Slide ...........................................................
Qty
1
1
1
2
2
2
1
2
1
1
8
8
8
1
4
---
414377
Cradle, 44 Complete (Includes Items 10-13 and A) ......................
A/R
A
Pawl Fasteners (Qty per Pawl)
100142
Nut, Grip 5/16-18 ..........................................................................
1
Track Fasteners (Qty per Track)
112318
.......................................................................................................
100141
Nut, Grip 1/4-20 ............................................................................
4
4
Slide Bearing Fasteners (Qty per Slide)
100736
Bolt 1/4-20 x 3/4 Hex Head SST ..................................................
106482
Washer Lock 1/4-20 Split..............................................................
2
2
B
C
33
REPLACEMENT PARTS
13
15
12
B
11
14
A
16
C
9
7
8
6
5
4
2
3
1
Figure 22- Two Tank Track and Cradle Assembly
34
REPLACEMENT PARTS
TWO TANK TRACK
AND CRADLE ASSEMBLY
Fig. 22
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
A
B
C
Part
No.
113719
414344
111026
100764
108954
106482
327833
100736
414372
414378
113692
206345
204513
414308
414358
206343
Part Description
Switch, Reed Aleph .....................................................................
Switch, Idle Assembly (Includes Items 3-8) .............................
Magnet, SS ...................................................................................
Screw, 6-32 x 1/2 Round Head SST ..........................................
Nut, Grip 6-32 Hex Head W/Nylon Insert ................................
Washer Lock 1/4 Split .................................................................
Pin Idle Pump Switch ..................................................................
Screw, 1/4-20 x 3/4 Hex Head ...................................................
Track, 64 Front ............................................................................
Cradle, 64 Assembly (Includes Items 11-14) ...........................
Screw, 3/8 x .875 x 5/15-18 .......................................................
Bushing, Rack Cradle Pawl ........................................................
Pawl, NG Cradle ..........................................................................
Cradle, 64 .....................................................................................
Track, 64 Rear ..............................................................................
Bearing, Rack Cradle Slide .........................................................
Qty
1
1
1
2
2
2
1
2
1
1
12
12
12
1
1
8
Track Fasteners (Qty per Track)
112318
.......................................................................................................
100141
Nut, Grip 1/4-20 ............................................................................
4
4
Pawl Fasteners (Qty per Pawl)
100142
Nut, Grip 5/16-18 ..........................................................................
1
Slide Bearing Fasteners (Qty per Slide)
100736
Bolt 1/4-20 x 3/4 Hex Head SST ..................................................
106482
Washer Lock 1/4-20 Split..............................................................
2
2
35
REPLACEMENT PARTS
2
3
1
4
Figure 23- Prewash Screens
36
REPLACEMENT PARTS
PREWASH SCRAP SCREENS
Fig. 23
Item No.
1
2
3
4
5
Part
No.
328958
328959
328044
328042
328006
Part Description
Screen Assy ..................................................................................
Refuse Basket ..............................................................................
Support, PW RH Screen ..............................................................
Support, PW LH Screen ..............................................................
Support, PW Rear Screen (Not Shown) .....................................
Qty
1
1
1
1
1
37
REPLACEMENT PARTS
3
2
1
Figure 24- Single Tank Scrap Screens
38
REPLACEMENT PARTS
SINGLE TANK SCRAP SCREENS
Fig. 24
Item No.
1
2
3
4
Part
No.
414328
414329
414300
327888
Part Description
Screen, 44 L-R Front .....................................................................
Screen, 44 L-R Rear ......................................................................
Basket, Rack ..................................................................................
Support, Screen Middle (Not Shown) ...........................................
Qty
1
1
1
1
39
REPLACEMENT PARTS
3
3
2
2
1
1
Figure 22 -Two Tank Scrap Screens
40
REPLACEMENT PARTS
TWO TANK SCRAP SCREENS
Fig. 22
Item No.
1
2
3
4
Part
No.
414328
414329
414300
327888
Part Description
Screen, 44 L-R Front .....................................................................
Screen, 44 L-R Rear ......................................................................
Basket, Rack ..................................................................................
Support, Screen Middle (Not Shown) ...........................................
Qty
1
1
1
1
41
REPLACEMENT PARTS
6
4
2
A
8
9
5
7
4
3
2
A
9
8
1
Figure 26- Prewash Spray Arms
42
REPLACEMENT PARTS
PREWASH SPRAY ARMS
Fig. 26
Item No.
1
2
3
4
5
6
7
8
9
A
Part
No.
414293
113723
206355
113540
113542
328028
414292
206354
113555
Part Description
Wash Manifold Assembly 6" Lower (Includes Item 9).............
O-ring,1.75 ID .............................................................................
Lock, CW Wash Pin ....................................................................
Locknut 2NPT SST ......................................................................
Gasket, Flat EDPM 2-3/8 ID .......................................................
Standpipe, 22" PW ......................................................................
Wash Manifold Assy 6" Upper ...................................................
Lock, CCW Wash Pin ..................................................................
Plug, Wash Arm E-Series (qty per arm) (Included in Item 1).....
Wash Arm Lock Fasteners (Qty per Arm)
100739
Bolt 5/16-18 x 3/4 Hex Head ........................................................
106013
Washer Lock 5/16 Split .................................................................
102376
Washer 5/16 x 3/4 x 1/16 ..............................................................
Qty
1
1
4
2
2
1
1
2
4
4
4
4
43
REPLACEMENT PARTS
6
5
4
2
A
7
Back of
machine
8
3
5
9
4
2
9
Figure 27- Single Tank Wash Arms
(Left to Right Shown)
44
1
REPLACEMENT PARTS
SINGLE TANK WASH ARMS
Fig. 27
Item No.
1
1
2
3
4
5
6
6
7
7
8
9
A
Part
No.
414291
414290
113723
206354
113540
113542
414317
327993
414289
414288
206355
113555
Part Description
Wash Manifold Assembly 10" 15° Lower (L-R) (Includes Item 9)
Wash Manifold Assembly 10" 15° Lower (R-L) (Includes Item 9)
O-ring,1.75 ID .............................................................................
Lock, CCW Wash Pin ..................................................................
Locknut 2NPT SST ......................................................................
Gasket, Flat EDPM 2-3/8 ID .......................................................
Standpipe, L-R 44 ........................................................................
Standpipe, R-L 44 ........................................................................
Wash Manifold Assy 14" Straight Upper (L-R) ........................
Wash Manifold Assy 14" Straight Upper (R-L) ........................
Lock, CW Wash Pin ....................................................................
Plug, Wash Arm E-Series (qty per arm)(Included In Items 1 & 2) ...
Wash Arm Lock Fasteners (Qty per Arm)
100739
Bolt 5/16-18 x 3/4 Hex Head ........................................................
106013
Washer Lock 5/16 Split .................................................................
102376
Washer 5/16 x 3/4 x 1/16 ..............................................................
Qty
1
1
2
1
2
2
1
1
1
1
1
4
4
4
4
45
REPLACEMENT PARTS
8
1
2
4
A
7
1
9
2
A
3
4
A
5
9
10
3
5
10
6
10
6
10
Figure 28- Two Tank Wash & Rinse Spray Arms
(Left to Right Shown)
46
REPLACEMENT PARTS
TWO TANK WASH AND RINSE ARMS
Fig. 28
Item No.
1
2
3
4
5
5
Part
No.
113542
113540
206354
113723
414289
414288
Part Description
Gasket, Flat EDPM 2-3/8 ID .......................................................
Locknut 2NPT SST ......................................................................
Lock, CCW Wash Pin ..................................................................
O-ring,1.75 ID .............................................................................
Wash Manifold Assembly 14" Straight Upper (L-R)(Includes Item 9)
Wash Manifold Assembly 14" Straight Upper (R-L)(Includes Item 9)
Qty
4
4
1
2
2
2
6
6
7
7
8
414291
414290
414318
328443
414319
328445
206355
113555
Wash Manifold Assembly 10" 15° Lower (L-R) .....................
Wash Manifold Assembly 10" 15° Lower (R-L) .....................
Standpipe 64 L-R Wash ..............................................................
Standpipe 64 R-L Wash ..............................................................
Standpipe 64 L-R Rinse ..............................................................
Standpipe 64 R-L Rinse ..............................................................
Lock, CW Wash Pin ....................................................................
Plug, Wash Arm E-Series (qty per arm) (Included in Items 5 & 6)
2
2
1
1
1
1
2
4
9
10
A
Wash Arm Lock Fasteners (Qty per Arm)
100739
Bolt 5/16-18 x 3/4 Hex Head ........................................................
106013
Washer Lock 5/16 Split .................................................................
102376
Washer 5/16 x 3/4 x 1/16 ..............................................................
4
4
4
47
REPLACEMENT PARTS
Two Tank
Single Tank
Prewash
4
3
2
1
Figure 29- Float Switch
48
REPLACEMENT PARTS
FLOAT SWITCH
Fig. 29
Item No.
1
2
3
4
--
Part
No.
104584
107589
111151
110854
113291
113291
110750
Part Description
Nut, Plain 1/2-13 ...........................................................................
Washer, Flat 1/2" ...........................................................................
C-Clip ............................................................................................
Float Switch Dual (Prewash) .........................................................
Float Switch Dual W/R (44) ..........................................................
Float Switch Dual W/R (64) ..........................................................
Gasket, Float Switch (Not Shown) ................................................
Qty
1
1
A/R
1
1
2
A/R
49
REPLACEMENT PARTS
1
2
3
4
3
5
6
Figure 30- Single Tank Electric Heat
50
REPLACEMENT PARTS
SINGLE TANK ELECTRIC HEAT
Fig. 30
Part
Item No.
No.
1
113516
113517
113518
113519
2
100153
3
104618
4
108345
5
106407
6
100140
Part Description
Heater 15/18KW 208V,380V ........................................................
Heater 15/16.3KW 230/240V, 400/415V......................................
Heater 15/16.3KW 460/480V .......................................................
Heater 15KW 575V .......................................................................
Bolt, 3/18-16 x 1 Hex Head ..........................................................
Washer 3/8 x 7/8 x 1/16 SST ........................................................
Gasket 3 x 3 x 1/8" 2" Hole ..........................................................
Washer Lock 3/8 Split ...................................................................
Nut Plain 3/8-16 ............................................................................
Qty
1
1
1
1
4
8
1
4
4
51
REPLACEMENT PARTS
3
1
A
Tank
2
2
Wash
Figure 31- Two Tank Electric Heat
52
Rinse
REPLACEMENT PARTS
TWO TANK ELECTRIC HEAT
Fig. 31
Part
Item No.
No.
1
113516
113517
113518
113519
2
108345
3
113804
113882
113883
113884
A
Part Description
Heater 15/18KW 200/220V (Wash) ..............................................
Heater 15/16.3KW 230/240V(Wash) ............................................
Heater 15/16.3KW 460/480V (Wash) ...........................................
Heater 15KW 575V (Wash) ..........................................................
Gasket 3 x 3 x 1/8" 2" Hole ..........................................................
Heater 10/12.1 KW 200/220V (Rinse) ..........................................
Heater 10/11KW 230/240V (Rinse) ..............................................
Heater 10/11KW 460/480V (Rinse) ..............................................
Heater 10/11KW 575V (Rinse) .....................................................
Element Fasteners (Qty Per Element)
100153
Bolt, 3/18-16 x 1 Hex Head ..........................................................
104618
Washer 3/8 x 7/8 x 1/16 SST ........................................................
106407
Washer Lock 3/8 Split ...................................................................
100140
Nut Plain 3/8-16 ............................................................................
Qty
1
1
1
1
1
1
1
1
1
4
8
4
4
53
REPLACEMENT PARTS
1
3
2
4
5
6
8
7
6
Tank
Figure 32- Single Tank Steam Heat
54
9
REPLACEMENT PARTS
SINGLE TANK STEAM HEAT
Fig. 32
Item No.
1
1
2
3
4
5
6
7
8
9
Part
No.
327908
327907
102554
100548
113918
100740
102376
108345
106013
100154
Part Description
Coil, Steam RH (Shown) .............................................................
Coil, Steam LH ............................................................................
Union 3/4 SST ..............................................................................
Locknut, 3/4NPT SST .................................................................
Nipple, Rtoe 3/4 x 1-3/4 .............................................................
Bolt 5/16-18 x 1 Hex Head ........................................................
Washer 5/16 X 3/4 x 1/16 ...........................................................
Gasket 3 x 3 1/8" 2IN Hole ........................................................
Washer Lock 5/16 Split ...............................................................
Nut Plain 5/16-18 ........................................................................
Qty
1
1
1
1
1
4
8
1
4
4
55
REPLACEMENT PARTS
7
9
8
1
10
2
3
Tank
3
5
6
4
Tank
Figure 33- Two Tank Steam Heat
56
REPLACEMENT PARTS
TWO TANK STEAM HEAT
Fig.33
Item No.
1
2
3
4
5
6
7
8
9
10
Part
No.
327907
100740
102376
108345
106013
100154
327908
102554
100548
113918
Part Description
Coil, Steam LH ............................................................................
Bolt 5/16-18 x 1 Hex Head ........................................................
Washer 5/16 X 3/4 x 1/16 ...........................................................
Gasket 3 x 3 1/8" 2IN Hole ........................................................
Washer Lock 5/16 Split ...............................................................
Nut Plain 5/16-18 ........................................................................
Coil, Steam RH ............................................................................
Union 3/4 SST ..............................................................................
Locknut, 3/4NPT SST .................................................................
Nipple, Rtoe 3/4 x 1-3/4 .............................................................
Qty
1
8
16
2
8
8
1
2
2
2
57
REPLACEMENT PARTS
Two Tank
Single Tank
5
4
6
3
2
1
Shown as applied in Single Tank
Figure 34- Tank Thermostats
58
REPLACEMENT PARTS
TANK THERMOSTATS
Fig. 34
Part
Item No.
No.
1
109069
109069
2
113200
113200
3
201041
201041
4
109034
109034
5
100547
100547
6
7
323430
Part Description
Thermostat w/capillary (Single) ....................................................
Thermostat w/capillary (Two) .......................................................
Thermostat, Fixed Hi Limit (Single) .............................................
Thermostat, Fixed Hi Limit (Two) ................................................
Washer 7/8 ID x 1/8 Thk (Single) .................................................
Washer 7/8 ID x 1/8 Thk (Two) ....................................................
Gasket. Plug (Single) .....................................................................
Gasket. Plug (Two) .......................................................................
Locknut 1-1/2 NPT SST (Single) ..................................................
Locknut 1-1/2 NPT SST (Two) .....................................................
Thermostat Bracket (Per Thermostat) ...........................................
Bracket, Thermostat (Not Shown)(Per Box) .................................
Qty
1
2
1
2
2
4
2
4
2
2
1
1
*Hi-limit is always located over the element inside of the tank.
59
REPLACEMENT PARTS
4
3
1
A
2
1
5
6
Tank Bottom
4
7
8
Figure 35- Prewash Overflow Assembly
60
REPLACEMENT PARTS
PREWASH OVERFLOW ASSEMBLY
Fig. 35
Item No.
1
2
3
4
5
6
7
8
Part
No.
108875
328824
206417
106026
328430
100735
111532
113559
Part Description
Cotter Pin 3/32 x 1/2 Uneven .....................................................
Lever Drain Lift ...........................................................................
Rod, Overflow Lift 22PW ...........................................................
Washer 1/4 x 5/8 x 1/6 SST ........................................................
Overflow PW Mtd ........................................................................
Bolt 1/4-20 x 5/8 Hex Head .......................................................
O-ring, Drain 1.600 ID x .21 ......................................................
Drain , Flange Cast/Mach SST ...................................................
Qty
2
1
1
5
1
4
1
1
61
REPLACEMENT PARTS
4
3
1
1
2
5
6
5
7
8
4
Tank Bottom
9
10
Figure 36- Single Tank and Two Tank
Overflow Assembly
62
REPLACEMENT PARTS
SINGLE TANK AND TWO TANK
OVERFLOW ASSEMBLY
Fig. 36
Item No.
1
2
3
4
5
6
7
7
8
9
10
Part
No.
108875
328611
327850
106026
107966
327975
414342
414343
100735
111532
113559
Part Description
Cotter Pin 3/32 x 1/2 Uneven .....................................................
Lever Drain Lift ...........................................................................
Rod, Overflow Lift ......................................................................
Washer 1/4 x 5/8 x 1/6 SST ........................................................
Nut, Grip 10-32 w/Nylon Insert .................................................
Bracket, Drain/Overflow .............................................................
Overflow (44Wash) .....................................................................
Overflow (64 Rinse) ....................................................................
Bolt 1/4-20 x 5/8 Hex Head .......................................................
O-ring, Drain 1.600 ID x .21 ......................................................
Drain , Flange Cast/Mach SST ...................................................
Qty
2
1
1
5
2
1
1
1
4
1
1
63
REPLACEMENT PARTS
21
16 15
14
17
20
13
From Booster
12
11
18
22
8
19
10
7
9
Top of Hood
5
1
6
2
3
4
6
Figure 37- Final Rinse Piping w/Booster
64
REPLACEMENT PARTS
FINAL RINSE
PIPING W/BOOSTER
Fig. 37
Item No.
1
2
3
4
4
5
5
6
-7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part
No.
113694
106026
107967
112022
107290
107290
0508376
113795
108620
100156
100599
105976
101259
100184
100571
102470
102388
104429
900837
102525
109879
100171
102490
100135
102442
Part Description
Manifold 44/64 L-R Final Rinse ................................................
Washer 1/4 x 5/8 x 1/16 SST ......................................................
Nut Grip 1/4-20 w/Nylon Insert .................................................
Nozzle, Spray K-2 2T Rack .......................................................
Nozzle 1/8 HU-SS 8015 (44WS) ...............................................
Nozzle, Spray 8015 SST(Replaces 113709) ...............................
Nozzle Rinse SST Upper (WS only) ..........................................
Plug 11/16-16 Thread .................................................................
Gasket Rinse Pipe (Not Shown) .................................................
Locknut 3/4NPT Brass ................................................................
Cross 3/4" NPT Brass ..................................................................
Bushing Red 3/4" NPT x 1/8" NPT Brass .................................
Plug 1/8" NPT Brass ....................................................................
Nipple 3/4"NPT Close Brass ......................................................
Union 3/4"NPT Brass ..................................................................
Nipple 3/4" NPT x 3" Lg Brass ..................................................
Bushing, Reducing 1/2"NPT x 1/4"NPT Brass .........................
Vacuum Breaker 3/4"NPT ..........................................................
Kit*Repair, 3/4 Vacuum Breaker ...............................................
Tee, Red 3/4" x 1/2" x 3/4" NPT Brass ...................................
Fitting Compression 3/4"NPT x 7/8" OD ..................................
Bushing Red Face 3/4" NPT x 1/2 NPT Brass ..........................
Nipple 1/4"NPT x 3-1/2" Lg Brass ............................................
Pressure Gauge 0-60 PSI ............................................................
Elbow 3/4 x90° Brass ..................................................................
Qty
1
1
1
3
3
3
3
2
1
1
1
1
1
1
1
1
1
1
A/R
1
1
1
1
1
1
65
REPLACEMENT PARTS
17
16
15
14
20
21
5
5
9
6
11
18
5
12
8
8
10
7
19
22
6
5
11
19
4
3
1
2
Figure 38- Piping No Booster/Steam Booster
66
REPLACEMENT PARTS
PIPING NO BOOSTER/STEAM BOOSTER
Fig. 38
Item No.
1
2
3
4
5
6
7
8
9
-10
11
12
--13
14
15
16
17
18
19
20
21
22
Part
No.
101259
105976
100171
100599
100184
100571
102470
102525
104429
900837
102490
102442
111437
109903
111472
107418
102392
100209
102514
111250
102388
109879
100135
102521
102490
Part Description
Plug, 1/8" NPT Brass ...................................................................
Bushing, Red 3/4" NPT x 18" NPT Brass .................................
Bush Red Face 3/4" NPT x 1/2" NPT Brass ..............................
Cross, 3/4"NPT Brass ..................................................................
Nipple 3/4" NPT Close Brass .....................................................
Union 3/4" NPT Brass .................................................................
Nipple 3/4" x 3" Lg Brass ..........................................................
Tee Red 3/4 x 1/2 x 3/4 Brass ....................................................
Vacuum Breaker 3/4" NPT Brass ...............................................
Kit*Repair, Vacuum Breaker 3/4" ..............................................
Nipple 3/4" NPT x 3-1/2"Lg Brass ............................................
Elbow 3/4"NPT x 90° Brass .......................................................
Valve, Solenoid 3/4" HW ............................................................
Kit Repair 3/4 JE Stm-Wat ..........................................................
Replacement Coil 3/4" Solenoid Valve .....................................
Tee, 3/4"NPT x 3/4"NPT x 1/4"NPT Brass ...............................
Bushing Red 3/4" x 1/2" NPT ....................................................
Nipple 1/2" NPT Brass ................................................................
Tee 1/2" NPT Brass .....................................................................
Fitting Compression 1/2 OD x 1/2 MPT ....................................
Bushing, Reducing 1/2" NPT x 1/4" NPT Brass ......................
Fitting, Comp 7/8OD x 3/4 MPT Brass .....................................
Pressure Gauge 0-60 PSI ............................................................
Tee 3/4" NPT Brass .....................................................................
Nipple 3/4" NPT x 3-1/2"Lg Brass (w/Steam Booster Only) ..
Qty
1
1
1
1
4
2
2
1
1
A/R
1
1
1
A/R
A/R
1
1
1
1
1
1
1
1
1
1
67
REPLACEMENT PARTS
1
2
3
4
5
6
7
8
Figure 39- Final Rinse Drain Assembly
68
REPLACEMENT PARTS
FINAL RINSE DRAIN ASSEMBLY
Fig. 39
Item No.
1
2
3
4
5
6
7
8
Part
No.
100141
305218
107342
107864
107345
107473
110245
110244
Part Description
Nut, Grip 1/4-20 ..........................................................................
Strainer, F/R Drain .......................................................................
Basket, Drain ...............................................................................
Washer, Packing-Neoprene .........................................................
Nut Slip .........................................................................................
Tailpiece .......................................................................................
Washer Tailpiece ..........................................................................
Nut Slip, Tailpiece .......................................................................
Qty
1
1
1
1
1
1
1
1
69
REPLACEMENT PARTS
A
1
2
7
3
B
9
Discharge
5
5
4
6
B
L-R Application Shown
Figure 40- Prewash Pump Suction/Discharge
70
Suction
REPLACEMENT PARTS
PREWASH PUMP SUCTION/DISCHARGE
Fig. 40
Item No.
1
2
3
4
5
6
7
8
9
10
Part
No.
109568
307995
104203
113717
113731
104165
111964
311761
112379
112338
Part Description
Gasket Pump Suction ..................................................................
Flange, Suction ............................................................................
Clamp, Hose M52 SST ................................................................
Hose, PW Suction ........................................................................
Hose 22” PW Pump Discharge ..................................................
Clamp, Hose M40 SST ................................................................
Hose, Clamp Discharge ..............................................................
Strainer, Pump Suction (Not Shown) .........................................
Suction, Flange Machined ..........................................................
Gasket Pump Suction Flange (Not Shown) ...............................
A
Suction Flange Fasteners
B
Pump Fasteners
100739
Bolt 5/16-18 x 3/4 Hex Head SST ................................................
102376
Washer 5/16 x 3/4 x 1/16 .............................................................
109009
Nut, Grip 5/16 w/Nylon Insert ......................................................
Qty
1
1
2
1
1
1
1
1
1
1
4
8
4
71
REPLACEMENT PARTS
7
1
2
3
C
6
5
A
4
B
Figure 41- Wash/Rinse Pump Suction/Discharge
72
REPLACEMENT PARTS
WASH/RINSE PUMP SUCTION/DISCHARGE
Fig. 41
Item No.
1
2
3
4
5
6
7
A
B
Part
No.
110858
112801
111780
327870
113538
327906
327905
Part Description
Hose Clamp Pump Discharge ....................................................
Hose Discharge Pump .................................................................
Hose Clamp PP28 Discharge ......................................................
Pump Motor Base ........................................................................
Gasket Pump Suction ..................................................................
Plate, Pump Suction .....................................................................
Hood Pump Suction ....................................................................
Qty
1
1
1
1
1
1
1
Pump Base Fasteners
100739
Bolt 5/16-18 x 3/4 Hex Head SST ................................................
102376
Washer 5/16 x 3/4 x 1/16 ..............................................................
109009
Nut Grip 5/16 w/Nylon Insert .......................................................
4
8
4
Pump Fasteners
100739
Bolt 5/16-18 x 3/4 Hex Head SST ................................................
102376
Washer 5/16 x 3/4 x 1/16 .............................................................
109009
Nut, Grip 5/16 w/Nylon Insert ......................................................
4
8
4
73
12
1
2
21
4
3
5
9
6
10
7
11
8
2
14
15
13
19
16
17
18
20
REPLACEMENT PARTS
Figure 42- Pump Assembly
74
REPLACEMENT PARTS
PUMP ASSEMBLY
Fig. 42
Item No.
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
---
Part
No.
100736
106482
113705
102504
102500
111943
111942
111941
100735
110247
110248
113118
113603
111111
113635
107690
106407
204460
110270
100754
109654
110420
113420
112380
113634
112338
Part Description
Screw 1/4-20 x 3/4 Hex Head ....................................................
Washer, Lock 1/4" .......................................................................
Plug 1/2" NPT Countersunk Brass (2HP) (Wash/Rinse) ..........
Plug 1/2" NPT Brass Sq Head (1HP) (Prewash) .......................
Plug 1/4" NPT Brass ....................................................................
Gasket .032 Thk (3 Notches) .....................................................
Gasket .015 Thk (2 Notches) .....................................................
Gasket .0085 Thk (1 Notch) .......................................................
Screw 1/4-20 x 5/8 Hex Head ....................................................
Nut Jam Hex 7/16-20 SST ..........................................................
Washer .44OID x .043SST .........................................................
Impeller 1HP, SST Machined (Prewash) ....................................
Impeller 2HP, SST Machined (Wash/Rinse) ..............................
Seal Pac Type 16 .........................................................................
Flange, Jet Pump, SST NG .........................................................
Nut, Jam 3/8-16 ...........................................................................
Washer, Lock 3/8 Split ................................................................
Backing Plate 1Hp, 2HP, 3HP ....................................................
Washer, C-Sunk, Ex-Tooth SST .................................................
Screw 10-32 x 1/2 Flat Head ......................................................
Slinger-Comenda .........................................................................
Motor 1HP 208-240/460 60Hz/3Ph ...........................................
Motor 2HP 208-240/460/60Hz/3Ph (Wash/Rinse) ...................
Pump Volute Machine (Prewash) ...............................................
Pump Volute SST (Wash/Rinse) .................................................
Gasket, Pump Suction Flange (Not Shown) ..............................
Qty
6
10
1
1
2
1
1
1
1
1
1
1
1
1
1
4
4
1
3
3
1
A/R
1
1
1
1
451523
414506
414505
900737
900183
900861
Pump Assy 1HP 3Ph R-L Complete (Prewash) ............................
Pump Assy 2HP LH Complete (Wash/Rinse) ...............................
Pump Assy 2HP RH Complete (Wash/Rinse) ...............................
Kit*Gaskets, Jet Pump (Includes Items 5-7) .................................
Kit*Seal & 1HP Impeller (Includes Items 5-7, 11 and 12) ...........
Kit*Seal & 2Hp Impeller (Includes Items 5-7, 11 and 12) ............
A/R
A/R
A/R
A/R
A/R
A/R
75
REPLACEMENT PARTS
3
Insert thermostat probe
into tube in center
of element
2
10
1
11
A
2
13
B
7
4
2
8
6
9
C
5
Figure 43- 40°/60° Rise Electric Booster
76
REPLACEMENT PARTS
40°/60 RISE ELECTRIC BOOSTER
Fig. 43
Part
Item No.
No.
1
113690
113885
113886
113887
111233
111232
111234
111383
2
109985
3
113724
4
108576
5
109069
6
102505
7
414331
8
113690
113885
113886
112059
111334
112060
112061
9
328254
10
113706
11
108954
12
328048
13
111235
111236
111237
111384
A
B
C
Part Description
Heater, 12KW 208/60/3Ph (60°)(200-220V/1Ph & 3PH) ......................
Heater, 12KW 220/230/240/380/415V 3Ph (60°)(230-240/1PH & 3PH) ...
Heater, 12KW 460/480V 3Ph (60°) ...........................................
Heater, 12KW 575V 3Ph(60°) ...................................................
Heater 7.5/10KW 240V 3Ph (40° Rise)(200-220,230-240V/1PH) .
Heater, 10KW 208V 3PH (40° Rise)(220-220/3PH) ...............
Heater, 10KW 480V 3PH (40° Rise) (480V 3PH) .....................
Heater, 10KW 575V 3PH (40° Rise) (480V 3PH).....................
Seal, Electric Heater Flange ........................................................
Thermostat w/Capillary 210°F ...................................................
Cover, Booster No Cutout ..........................................................
Thermostat w/ Capillary ..............................................................
Plug 3/4" NPT Brass ....................................................................
Tank Booster (40° Rise) ..............................................................
Heater, 12KW 208/60/3Ph (40°)(200-220V/1Ph & 3PH) ......................
Heater, 12KW 220/230/240/380/415V 3Ph (40°)(230-240/1PH & 3PH) ...
Heater, 12KW 460/480V 3Ph (40°)(460-480°/3PH) ...............
Heater, 12KW 208V 3Ph (60°Rise)(200-220V/1PH & 3PH) .
Heater 12KW 240V 3Ph (60° Rise) (230-240/1PH & 3PH) ...
Heater 12KW 460/480V 3Ph(60°Rise)(460-480/3PH) ............
Heater 12KW 575V 3Ph (60° Rise) ...........................................
Bracket, Front Booster ................................................................
Elbow Street 3/4 x 45 Brass (44) ...............................................
Nut Grip 6-32 w/Nylon Insert ....................................................
Clamp, Thermostat Booster Tank (Not shown, use with item 11) ..
Heater, 5/6.6KW 208/240 (40° Rise) (200-220V/1PH & 3PH) .....
Heater 5KW 240V 3PH (40° Rise)(230-240V1PH & 3PH) ....
Heater 5KW 480V 3PH (40° Rise) (460-480V/3PH) ..............
Heater 5KW 575V 3PH (40° Rise) (460-480V/3PH) ..............
Qty
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
Element Fasteners (Qty per Element)
100003
Nut Plain 1/4-20 ............................................................................
106482
Washer Lock 1/4 Split ...................................................................
9
9
Booster Tank Fasteners
100739
Bolt 5/16-18 x 3/4 Hex Head SST ................................................
106013
Washer Lock 5/16 Split .................................................................
109205
Nut, Grip 5/16 w/Nylon Insert ......................................................
4
4
4
Element Cover Fasteners
107697
Nut Grip 1/4-20 w/Nylon insert ....................................................
106026
Washer Flat 1/4" ............................................................................
3
3
Thermostat Placement
- Select correct element numbers from chart above for specific voltage
- Limiting thermostat 113724 Should be inserted into center of element 113690 (use
voltage specific element). Thermostat should bottom out in the tube approximately
12" deep. The exposed capillary leads should be routed under cover 108576 and
fastened to the weld stud in the upper right side of the booster can with the clip
328048 and nut.
- Regulating thermostat 109069 should be inserted into the tube on the bottom of the
booster can until it hits the opposite wall approximately 9" then pulled back 1" and
fastened in place.
77
REPLACEMENT PARTS
2
10
1
3
A
2
13
11
7
4
6
B
2
5
8
9
C
Figure 44- 70° Rise Electric Booster
78
REPLACEMENT PARTS
70° RISE ELECTRIC BOOSTER
Fig. 44
Part
Item No.
No.
1
113690
113885
113886
113887
2
109985
3
113724
4
108576
5
109069
6
102505
7
414331
8
112059
111334
112060
112061
9
328254
10
113706
11
108954
12
328048
13
109458
A
B
C
Part Description
Heater, 12KW 208/60/3Ph (200-220V/1Ph & 3PH) ................
Heater, 12KW 220/230/240/380/415V 3Ph (230-240/1PH & 3PH) ..........
Heater, 12KW 460/480V 3Ph (60°) ...........................................
Heater, 12KW 575V 3Ph(60°) ...................................................
Seal, Electric Heater Flange ........................................................
Thermostat w/Capillary 210°F ...................................................
Cover, Booster No Cutout ..........................................................
Thermostat w/ Capillary ..............................................................
Plug 3/4" NPT Brass (Not Shown) (On Opposite Side) ...........
Tank Booster (40° Rise) ..............................................................
Heater, 12KW 208V 3Ph (200-220V/1PH & 3PH) ..................
Heater 12KW 240V 3Ph (230-240/1PH & 3PH) ....................
Heater 12KW 460/480V 3Ph(460-480/3PH) ............................
Heater 12KW 575V 3Ph .............................................................
Bracket, Front Booster ................................................................
Elbow Street 3/4 x 45 Brass (44) ...............................................
Nut Grip 6-32 w/Nylon Insert ....................................................
Clamp, Thermostat Booster Tank (Not shown, use with item 11) ..
Flange Heater Bloc/off ................................................................
Qty
1
1
1
1
6
1
2
2
2
2
2
2
2
2
2
2
2
2
2
Element Fasteners (Qty per Element)
100003
Nut Plain 1/4-20 ............................................................................
106482
Washer Lock 1/4 Split ...................................................................
9
9
Booster Tank Fasteners (Qty per Booster)
100739
Bolt 5/16-18 x 3/4 Hex Head SST ................................................
106013
Washer Lock 5/16 Split .................................................................
109205
Nut, Grip 5/16 w/Nylon Insert ......................................................
4
4
4
Element Cover Fasteners (Qty per Cover)
107697
Nut Grip 1/4-20 w/Nylon insert ....................................................
106026
Washer Flat 1/4" ............................................................................
3
3
79
REPLACEMENT PARTS
13
15
17
16
18
20
12
21
22
11
27
23
24
25
28
26
10
4
9
8
7
6
1
Figure 45- Control Cabinet
80
2
3
5
REPLACEMENT PARTS
CONTROL CABINET
Fig. 42
Item No.
1
2
3
4
5
6
7
7
8
8
9
10
-11
11
11
11
11
12
12
12
12
12
12
12
12
12
12
12
13
13
13
14
15
16
17
18
18
18
18
18
Part
No.
Part Description
111980 Circuit Breaker On/Off 5amp .....................................................
113814 Switch Pushbutton Green Illuminated .......................................
113752 Mounting Base Led Green ..........................................................
113812 Contact Block NO W/O Base .....................................................
113140 Boot, Silicone Pushbutton ..........................................................
900726 Red Pushbutton (Includes (1) of Item 5) ...................................
Includes the following:
111615 Red Push Button ..........................................................................
111616 Contact Block NC w/holder .......................................................
113684 Decal 44/54 Cabinet (Single Tank) ............................................
113710 Decal 40/60/64 Cabinet (Two Tank) ..........................................
107440 Thermometer 8ft Flanged (Wash) (Single Tank) ......................
107440 Thermometer 8ft Flanged (Rinse) (Two Tank) .........................
113622 Thermometer 4Ft Gas Filled (Final Rinse) ................................
100294 Terminal Block 6PT .....................................................................
112296 Label Detergent/Rinse Signal (Not Shown) ..............................
108424 Fuse Block 600V/100A 3P (208-220V/1PH)(230-240V/1PH)
180171 Fuse Block 600V/60A 3P (208-220V/3PH)(230-240V/3PH) .
180171 Fuse Block 600V/60A 3P (230-240V/3PH)(Two Tank) ..........
111135 Fuse Block 600V/30A 3P (460-480V/3PH)(Single Tank) ......
111135 Fuse Block 600V/30A 3P (460-480V/3PH) (Two Tank) .........
108448 Fuse T 90A 250V Fast Act (208-220V/1PH) ...........................
180059 Fuse T 80A 250V Fast Act (230-240V/1Ph) ............................
180175 Fuse J 50A 600V Fast Act (208-220V/3PH) ............................
180175 Fuse J 50A 600V Fast Act (230-240V/1PH)(Two Tank Only)
180174 Fuse J 45A 600V Fast Act (230-240V/3PH) ............................
180243 Fuse J 25A 600V Fast Act (460-480V/3PH) ............................
111231 Fuse T 90A 250V Fast Act (208-220V/1PH)(Two Tank Only)
180176 Fuse J 60A 600V Fast Act (208-220V/1PH)(Two Tank Only)
180172 Fuse J 35A 600V Fast Act (208-220V/3PH)(Two Tank Only)
111683 Fuse J 30A 600V Fast Act (230-240V/3PH)(Two Tank Only)
112062 Fuse J 20A 600V Fast AcT (460-480V/3PH)(Two Tank Only)
111231 Contactor 75FLA 3p ( Tank Heat) (208-220V/1PH)(230-240V/1PH)
111827 Contactor 60FLA 3P (Tank Heat) (208-220V/3PH),
(230-240V/3PH), (460-480V/3PH) ...........................................
111827 Contactor 60FLA 3P (Tank Heat)(208-220V/3PH)(Two Tank Only)
103310 Wire Lug QA-2 (Not Shown) .....................................................
111833 Terminal Block 185A 3Pole 600V .............................................
106402 Fuse Block 600V/30A 2P (208-220V/1PH & 3PH)(230-240V/1PH) ....
111821 Fuse ATDR-3 600V Time Delay (208-220V/1PH & 3PH),
(230-240V/1PH & 3PH), (460-480V/3PH) ..............................
111630 Starter Mtr 13.0-18.0 (Wash) (208-220V/1PH),(230/240V/1PH)
(Single Tank) ................................................................................
111630 Starter Mtr 13.0-18.0 (Wash/Rinse) (208-220V/1PH),
(230/240V/1PH)(Two Tank) ......................................................
110807 Starter Mtr OL GV2-M14 W/Aux (Wash) (208-220V/3PH),
(230-240V/3PH) (Single Tank) ..................................................
110807 Starter Mtr OL GV2-M14 W/Aux (Wash/Rinse) (208-220V/3PH),
(230-240V/3PH) (Two Tank) .....................................................
110805 Starter Mtr 2.5-4.0A w/Auxillary(Wash) (460-480V/3PH)
(Single Tank) ................................................................................
Qty
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
2
3
2
3
3
2
2
3
3
3
1
1
2
1
1
1
2
1
2
1
2
1
81
REPLACEMENT PARTS
CONTROL CABINET
Fig. 42
Item No.
82
Part
No.
19
113161
19
110806
19
110804
20
110803
20
--21
110801
111639
108122
21
22
23
23
24
24
----25
26
27
28
109582
108122
111036
113036
111068
111068
113271
113271
112415
112382
113782
109064
Part Description
Qty
Starter Mtr OL 9.0-14.0 Amps (Prewash)(1HP) (208-220V/1PH)
(230-240V/1PH)(Not Shown) ....................................................
1
Starter Mtr OL GV2-M10 w/Auxillary (Prewash) (1HP)
(208-220V/3PH), (230-240/V3PH)(Not Shown) .....................
1
Starter Mtr OL GV2-M07 w/Auxillary (Prewash (1HP)
(460-480V/3PH) (Not Shown) ...................................................
1
Starter Mtr OL GV2-M06 w/Aux (Drive) (208-220V/1PH & 3PH)
(230-240V/1PH & 3PH) .............................................................
1
Starter Mtr OL GV2-M04 w/Auxillary (Drive)(460-480V/3PH)
1
Auxillary Switch (Attached to Overload) (Not Shown) ...........
A/R
Contactor 12A (Motor)(Prewash,Wash, Rinse)(208-220V/3PH),
(230-240V/3PH), (460-480V/3PH) ...........................................
1
1
Contactor 25A (Motor) (Wash/Rinse) (208-220V/1PH)(230-240V/1PH)
Contactor 12A (Motor) (Drive) ..................................................
1
Relay Socket (Single/Two Tank) ................................................
6
Relay Socket (w/Prewash) ..........................................................
7
Relay 2PDT 10A 120VAC (Single/Two Tank) .........................
6
Relay 2PDT 10A 120VAC (w/Prewash) ....................................
7
Suppressor, ARC (Single/Two Tank) (Not Shown) ..................
5
Suppressor, ARC (w/Prewash) (Not Shown) ............................
6
Relay Socket 3Pole ......................................................................
1
Relay 3PDT 10A 120VAC ..........................................................
1
Timer Fixed 90 Seconds .............................................................
1
Transformer 250VA 240/480, 230/460 .....................................
1
REPLACEMENT PARTS
This Page
Intentionally
Left
Blank
83
REPLACEMENT PARTS
2
5
1
4
5
2
2
2
4
3
6
A
7
8
9
Figure 46- New Style Vent Cowls
(Shown Mounted to Prewash)
84
REPLACEMENT PARTS
NEW STYLE VENT COWLS
Fig. 46
Item No.
1
2
3
4
5
6
7
8
9
A
Part
No.
401487
201589
112258
108954
104883
328344
109158
107015
107016
Part Description
Vent Stack Assembly (Includes Items 2-5) ...................................
Regulator Assembly ......................................................................
Nut Wing 1/4-20 SST ....................................................................
Nut, Grip 6-32 w/Nylon Insert ......................................................
Screw 6-32 x 3/8" Round Head .....................................................
Vent Cowl .....................................................................................
Nameplate “Champion” ................................................................
Screw 4-40 x 1/4 Round Head ......................................................
Nut Grip 4-40 w/Nylon Insert .......................................................
Vent Cowl Fasteners (Qty per Cowl)
100734
Bolt 1/4-20 x 1/2 Hex Head SST ..................................................
106482
Nut Grip 1/4-20 SST .....................................................................
Qty
2
2
2
4
4
2
2
4
4
4
4
85
REPLACEMENT PARTS
5
2
1
5
4
2
2
4
2
3
6
10
Ch
11
am
pio
n
8
9
7
Figure 47- Standard Vent Cowls
86
REPLACEMENT PARTS
STANDARD VENT COWLS
Fig. 47
Item No.
1
2
3
4
5
6
7
8
9
10
11
--
Part
No.
401487
201589
112258
108954
104883
307228
100734
100141
107015
107016
109518
Part Description
Vent Stack Assembly (Includes items 2-5) ...................................
Regulator Assembly ......................................................................
Nut, Wing 1/4-20 SST ...................................................................
Nut, Grip 6-32 w/Nylon Insert ......................................................
Screw 6-32 x 3/8 Round Head ......................................................
Vent Hood .....................................................................................
Belt 1/4-20 x 1/2" Hex Head .........................................................
Nut Grip 1/4-20 .............................................................................
Screw 4-40 x 1/4 Round Head ......................................................
Nut Grip 4-40 w/Nylon Insert .......................................................
Nameplate “Champion” ................................................................
Qty
2
2
2
8
8
2
4
8
4
4
1
401889-S Vent Hood Assembly (Includes Items 1-10)
87
REPLACEMENT PARTS
2
1
Figure 48- Dish Racks
88
REPLACEMENT PARTS
DISH RACKS
Fig. 48
Part
Item No.
No.
1
101285
2
101273
Part Description
Rack Peg ........................................................................................
Rack Combination .........................................................................
Qty
1
1
89
REPLACEMENT PARTS
This Page
Intentionally
Left
Blank
90
ELECTRIC
REPLACEMENT
SCHEMATICS
PARTS
ELECTRICAL
SCHEMATICS
91
MODELS COVERED BY THIS DRAWING
3 PHASE WIRING
120V CONTROLS
1
PCB
44
2
LINE
44 LT
BWR.SW.
54
LOAD
NOTES:
2
10 3CR 3
1. 7CR IS USED ONLY WITH A TABLE LIMIT SWITCH OR MRA TABLE.
B
X
X
OFF ON
6
G
STOP 5
WHEN A TABLE LIMIT SWITCH IS NOT USED INSTALL JUMPER.
2. WHEN TABLE LIMIT SWITCH OR MRA IS USED, CONNECT SWITCHES
BETWEEN WIRES 6 AND 44 ON THE TERMINAL BLOCK IN THE PANEL.
3. USED FOR MACHINE RUNNING SIGNAL.
4. DRIVE MOTOR CONNECTED SINGLE PHASE FOR 200-240 VOLT MODELS.
5. ON MODELS WITH SIDE LOADER OPTION DRIVE MOTOR CONTACTOR 1M IS
CR
(C)
(P)
TLS
6
CR 101
7
44
7CR
6
5
4
1
2
3
RACK SWITCH RELAY
2CR
FINAL RINSE SWITCH RELAY
3CR
DOOR SAFETY SWITCH RELAY
5CR
WASH FILL RELAY
7CR
TABLE LIMIT SWITCH RELAY
1M
DRIVE MOTOR CONTACTOR
1MOL
DRIVE MOTOR OVERLOAD
3M
WASH MOTOR CONTACTOR
45
2
3MOL
WASH MOTOR OVERLOAD
5M
BLOWER MOTOR CONTACTOR
5MOL
BLOWER MOTOR OVERLOAD
AS
ARC SUPPRESSOR
BC-
BOOSTER CONTACTOR/STEAM VALVE
BDV
BLOWER DOOR SWITCH
BR
BOOSTER RELAY
BWR.SW.
BLOWER SWITCH
CR
HOLD-IN RELAY
FRSW
FINAL RINSE SWITCH
11
7CR
14
ELECTRIC HEAT ONLY
16
TS
HLTS
FILL VALVE
HC-
HEAT CONTACTOR/STEAM VALVE
HLTS
HIGH LIMIT THERMOSTAT
JSW
JAM SWITCH
PCB
POWER SWITCH/CIRCUIT BREAKER
RSW
RACK SWITCH
RV
RINSE VALVE
T1
CONTROL TRANSFORMER
TLS
TABLE LIMIT SWITCH
TR1
IDLE PUMP TIMER
TS
THERMOSTAT
W
WASH DOOR SWITCH
WFSW
WASH TANK FLOAT SWITCH
1M 50
51
52
2
TIMER CONTROL
3MOL
2
DETERGENT SIGNAL
2
RINSE AID SIGNAL
RV
2
RINSE VALVE
FV
2
FU1
2
BR
17
2
HC1
3M 56
57
58
FU2
CR
24
TS
WFSW 31
10
32
25
HLTS
26
W
10
WASH
MOTOR
3MOL
1 120V
2
BC2
2
5CR
35
36
39 BDV
40
40
1CR
2CR
2
2
3M
M
52
3CR
58
FU2
LINE V
T1
1 120V
2
2
FILL VALVE
BOOSTER FILL RELAY
BLOWER/DRYER MOTOR
WASH TANK HEAT
5MOL
L2
L3
BOOSTER HEAT
5M 62
63
64
M
BLOWER
MOTOR
TANK HEAT
L1 L2 L3
WASH LEVEL CONTROL
SEE NOTE 6
HC1
70
71
IDLE PUMP CIRCUIT
15KW
72
3 PHASE CONNECTION
FINAL RINSE CIRCUIT
L1 L2
2
WASH
MOTOR
56
M
57
FU
FRSW 36
10
M
51
31
RSW 35
10
DRIVE
MOTOR
1M 50
M
LINE V
T1
2
BC1
28
HLTS
31
5CR
1MOL
L1
AS
10
DRIVE
MOTOR
FU1
ELECTRIC HEAT ONLY
TS 27
FV
TABLE LIMIT CIRCUIT
BR
14
15
FUSE/FUSE BLOCK
2
2
19
5CR 14
10
FU
START/STOP CIRCUIT
MOTOR CONTROL
3MOL
3M
14
15
1MOL
2
11
2CR 20
18
IM
15
1MOL
1M
8
3
2
7CR
TR1
1CR
MACHINE RUNNING SIGNAL
SEE NOTE 5
1CR
9
SEE NOTE 4
GND
SEE NOTE 3
100
CR
SEE NOTE 4
SEE NOTE 1 AND 2
6
CONNECTED TO WIRE #45 INSTEAD OF WIRE #11.
6. ON MODELS WITH MULTIPLE ELECTRIC CONNECTIONS, MAKE HEATER POWER
CONNECTIONS AT THE HEATER FUSE BLOCK.
L1 L2
GND
JSW 7
6
L1 L2 L3
BLOWER CONTROL
A
START
A
SINGLE PHASE WIRING
2
SEE NOTE 6
DOOR SAFETY CIRCUIT
FU
HC1
70
RELAY
15KW
NO
NC
DIAGRAM STATE
POWER OFF
DOORS CLOSED
TANKS EMPTY
71
10
2
41
COIL
COMMON
OFF ON
2
10
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
DR.BY J.MCALLISTER SCALE
DATE
SHEET
17OCT03
1
NONE
OF
1
SINGLE PHASE CONNECTION
VENT FAN SIGNAL
REV.
GAS BOOSTER SIGNAL
BY
REV.
DATE
BY
A
REVISED NOTES TO INCLUDE TLS WIRE LOCATION
DESCRIPTION
9JUL04
JAM
D
MOVED TABLE LIMIT CIRCUIT
1DEC04
JAM
B
REMOVED JUMPER FOR BR RELAY
9AUG04
JAM
E
MOVED RINSE AID CIRCUIT
5JAN05
JAM
C
ADDED NOTE 5 ADDED WIRING FOR SIDELOADER
27SEP04
JAM
DATE
DESCRIPTION
The Dishwashing Machine Specialists
B
SINGLE TANK RACK CONVEYOR
STEAM/ELECTRIC HEAT
701820
REV.
E
MODELS COVERED BY THIS DRAWING
120V CONTROLS
1
PCB
64
LINE
2
2
BWR.SW.
72
A
84
LOAD
2
10 3CR 3
WHEN A TABLE LIMIT SWITCH IS NOT USED INSTALL JUMPER.
2. WHEN TABLE LIMIT SWITCH OR MRA IS USED, CONNECT SWITCHES
BETWEEN WIRES 6 AND 44 ON TERMINAL BLOCK IN PANEL.
3. USED FOR MACHINE RUNNING SIGNAL.
4. DRIVE MOTOR CONNECTED SINGLE PHASE FOR 200-240 VOLT MODELS.
5. ON MODELS WITH SIDE LOADER OPTION DRIVE MOTOR CONTACTOR 1M IS
CONNECTED TO WIRE #45 INSTEAD OF WIRE #11.
6. ON MODELS WITH MULTIPLE ELECTRIC CONNECTIONS, MAKE HEATER POWER
CONNECTIONS AT THE HEATER FUSE BLOCK.
STOP
4
5
JSW
6
RACK SWITCH RELAY
2CR
FINAL RINSE SWITCH RELAY
3CR
DOOR SAFETY SWITCH RELAY
4CR
RINSE FILL RELAY
5CR
WASH FILL RELAY
7CR
TABLE LIMIT SWITCH RELAY
1M
DRIVE MOTOR CONTACTOR
START
STOP
CR
(IF USED)
1MOL
DRIVE MOTOR OVERLOAD
WASH MOTOR CONTACTOR
3MOL
WASH MOTOR OVERLOAD
44
6
7CR
6
5
4
1
2
3
45
11
7CR
2
1MOL
1M
11
3M
4M
4M
RINSE MOTOR CONTACTOR
RINSE MOTOR OVERLOAD
5M
BLOWER MOTOR CONTACTOR
5MOL
BLOWER MOTOR OVERLOAD
AS
ARC SUPPRESSOR
BC-
BOOSTER CONTACTOR/STEAM VALVE
BDV
BLOWER DOOR SWITCH
BR
BOOSTER RELAY
BWR.SW.
BLOWER SWITCH
2
3MOL
2
4MOL
2
2
11
4MOL
3
5CR 14
14
START/STOP CIRCUIT
1M
3
3
HOLD-IN RELAY
FRFV
FINAL RINSE FILL VALVE
FRSW
FINAL RINSE SWITCH
FU_
FUSE
HC-
HEAT CONTACTOR/STEAM VALVE
HLTS
HIGH LIMIT THERMOSTAT
JSW
JAM SWITCH
2
WFV
TS
4CR
HLTS
16
17
2CR
18
HC1
19
3M
19
FRFV
20
TIMER CONTROL
3MOL
4MOL
DETERGENT SIGNAL
FU1
POWER SWITCH/CIRCUIT BREAKER
R
RINSE DOOR SWITCH
RFSW
RINSE TANK FLOAT SWITCH
RSW
RACK SWITCH
T1
CONTROL TRANSFORMER
TLS
TABLE LIMIT SWITCH
TR1
IDLE PUMP TIMER
TS
THERMOSTAT
W
WASH DOOR SWITCH
WFSW
WASH TANK FLOAT SWITCH
WFV
WASH FILL VALVE
HLTS
22
CR
24
TS
25
WASH FILL VALVE
1 120V
2
WASH TANK HEAT
2
FINAL RINSE FILL VALVE
2
RINSE AID SIGNAL
2
HC2
26
BC2
AS
RFSW
29
10
29
4CR
30
WFSW
10
2
10
RSW 35
10
FRSW 36
31
5CR
10
DIAGRAM STATE
POWER OFF
DOORS CLOSED
TANKS EMPTY
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
NONE
OF
1
REV.
38
R
39
BDV 40
OFF ON
DESCRIPTION
57
59
60
61
M
RINSE
MOTOR
4MOL
4M
60
THREE PHASE WIRING
FU1
FU2
M
WASH
MOTOR
M
RINSE
MOTOR
52
56
58
59
61
SINGLE PHASE WIRING
LINE V
2
1 120V
RINSE TANK HEAT
2
TANK HEAT
L1
BLOWER/DRYER MOTOR
5MOL
5M 62
L2
M
63
64
L1 L2 L3
SEE NOTE 6
FU
HC1
70
BLOWER
MOTOR
71
15KW
72
FU
HC2
73
BOOSTER HEAT
74
10KW
75
RINSE LEVEL CONTROL
2
L1
WASH LEVEL CONTROL
2
1CR
2CR
2
L2
DATE
BY
REVISED NOTES TO INCLUDE TLS WIRE LOCATION
14JUN04
JAM
B
ADDED NOTE 5 ADDED WIRING FOR SIDELOADER
27SEP04
JAM
C
MOVED TABLE LIMIT SWITCH CIRCUIT
02DEC04
JAM
REV.
SEE NOTE 6
70
15KW
IDLE PUMP CIRCUIT
71
FU
FINAL RINSE CIRCUIT
HC2
73
10KW
74
DOOR SAFETY CIRCUIT
3CR
2
A
HC1
2
2
41
10
COIL
COMMON
M
3M
WASH
MOTOR
31
36
W
4M
3MOL
56
57
58
FU
35
10
DRIVE
MOTOR
3 PHASE CONNECTION
5CR
RELAY
NO
NC
M
29
31
32
2
4CR
AS
10
51
2
BC1
28
HLTS
DRIVE
MOTOR
T1
L3
HLTS
TS 27
10
23
M
1M 50
FU2
T1
ELECTRIC HEAT ONLY
10
PCB
TS
3M
MOTOR CONTROL
ELECTRIC HEAT ONLY
21
SEE NOTE 4
1MOL
1M 50
51
52
TABLE LIMIT CIRCUIT
ELECTRIC HEAT ONLY
15
1
1MOL
LINE V
CR
DR.BY J.MCALLISTER SCALE
DATE
SHEET
24OCT03
2
SEE NOTE 5
2
TR1
2
7CR
1CR
6
SEE NOTE 4
MACHINE RUNNING SIGNAL
SEE NOTE 1 AND 2
6
GND
GND
SEE NOTE 3
100
CR
TLS
8
3M
CR 101
7
9
1CR
BLOWER CONTROL
(C)
(P)
G
NOTES:
1. 7CR IS USED ONLY WITH A TABLE LIMIT SWITCH OR MRA TABLE.
B
X
X
OFF ON
6
START
A
L1 L2
L1 L2 L3
DESCRIPTION
VENT FAN SIGNAL
SINGLE PHASE CONNECTION
GAS BOOSTER SIGNAL
DATE
BY
The Dishwashing Machine Specialists
B
TWO TANK RACK CONVEYOR
STEAM/ELECTRIC HEAT
701827
REV.
C
MODELS COVERED BY THIS DRAWING
66 PW
80 LT HDPW
70 FFPW
76 PW
80 HDPW
80 FFPW
66 LT PW
2
LINE
BWR.SW.
70 LT FFPW
LOAD
2
NOTES:
1. 7CR IS USED ONLY WITH A TABLE LIMIT SWITCH OR MRA TABLE.
10 3CR 3
WHEN A TABLE LIMIT SWITCH IS NOT USED INSTALL JUMPER.
2. WHEN TABLE LIMIT SWITCH OR MRA IS USED, CONNECT SWITCHES
BETWEEN WIRES 6 AND 44 ON TERMINAL BLOCK IN PANEL.
3. USED FOR MACHINE RUNNING SIGNAL.
4. DRIVE MOTOR CONNECTED SINGLE PHASE FOR 200-240 VOLT MODELS.
5. ON MODELS WITH SIDE LOADER OPTION DRIVE MOTOR CONTACTOR 1M IS
CONNECTED TO WIRE #45 INSTEAD OF WIRE #11.
B
X
X
OFF ON
6
G
STOP 5
TLS
6
RACK SWITCH RELAY
2CR
FINAL RINSE SWITCH RELAY
3CR
DOOR SAFETY SWITCH RELAY
5CR
WASH FILL RELAY
6CR
PREWASH FILL RELAY
7CR
TABLE LIMIT SWITCH RELAY
1M
DRIVE MOTOR CONTACTOR
1MOL
DRIVE MOTOR OVERLOAD
2M
PREWASH MOTOR CONTACTOR
2MOL
PREWASH MOTOR OVERLOAD
3M
WASH MOTOR CONTACTOR
3MOL
WASH MOTOR OVERLOAD
5M
BLOWER MOTOR CONTACTOR
5MOL
BLOWER MOTOR OVERLOAD
6
6
5
4
1
2
3
BC-
BOOSTER CONTACTOR/STEAM VALVE
BDV
BLOWER DOOR SWITCH
BR
BOOSTER RELAY
BWR.SW.
BLOWER SWITCH
CR
HOLD-IN RELAY
CWTS
COLD WATER THERMOSTAT
CWV
COLD WATER VALVE
FRSW
FINAL RINSE SWITCH
FU
FUSE/FUSE BLOCK
45
3
11
11
HLTS
HIGH LIMIT THERMOSTAT
JSW
JAM SWITCH
PCB
POWER SWITCH/CIRCUIT BREAKER
PW
PREWASH DOOR SWITCH
PWFV
PREWASH FILL VALVE
PWFSW
PREWASH TANK FLOAT SWITCH
RSW
RACK SWITCH
RV
RINSE VALVE
T1
CONTROL TRANSFORMER
TLS
TABLE LIMIT SWITCH
TR1
IDLE PUMP TIMER
1MOL
3MOL
PREWASH FILL VALVE
PWFV
2
CWTS 13
13
CWV
2
2M 53
54
55
3M 56
57
58
18
M
M
51
PREWASH
MOTOR
2MOL
2M
24
14
16
TS
FU2
54
WASH
MOTOR
3MOL
3M
M
10
WFSW 31
10
32
RINSE VALVE
FV
2
FILL VALVE
2
2
HC1
25
HLTS
26
WASH TANK FLOAT SWITCH
28
HLTS
2
BC2
31
5CR
DIAGRAM STATE
POWER OFF
DOORS CLOSED
TANKS EMPTY
58
LINE V
1 120V
2
1 120V
2
BLOWER/DRYER MOTOR
BOOSTER FILL RELAY
5MOL
L1
L2
WASH TANK HEAT
L3
5M 62
63
64
M
BLOWER
MOTOR
2
5CR
TANK HEAT
BOOSTER HEAT
L1 L2 L3
SEE NOTE 6
FU
HC1
33
2
3 PHASE CONNECTION
PREWASH LEVEL CONTROL
33
35
FRSW 36
36
10
W
37
15KW
72
6CR
RSW 35
PW
70
WASH LEVEL CONTROL
71
34 6CR
10
NO
NC
56
31
PWFSW
10
RELAY
WASH
MOTOR
T1
L1 L2
WFSW
55
FU2
2
BC1
AS
10
WASH DOOR SWITCH
53
M
57
FU1
T1
RINSE AID SIGNAL
2
BR
17
HLTS
TS 27
10
THERMOSTAT
PREWASH
MOTOR
ELECTRIC HEAT ONLY
CR
10
W
52
M
M
LINE V
COLD WATER VALVE
RV
19
ELECTRIC HEAT ONLY
TS
FU1
BR
2CR 20
AS
TS
DRIVE
MOTOR
1M 50
11
14
10
FILL VALVE
MOTOR CONTROL
DETERGENT SIGNAL
12
15
TIMER CONTROL
2
12
1M
15
2MOL
2
2
15
HEAT CONTACTOR/STEAM VALVE/ HOT WATER PUMP
3MOL
3M
11
5CR 14
HC-
2
DRIVE
MOTOR
SEE NOTE 4
TABLE LIMIT CIRCUIT
2
2MOL
2M
14
FV
1MOL
1M
7CR
3
ARC SUPPRESSOR
2
8
6CR
2
SEE NOTE 5
1CR
1M 50
51
52
7CR
2
3
1MOL
START/STOP CIRCUIT
GND
SEE NOTE 4
MACHINE RUNNING SIGNAL
2
CR
44
9
SEE NOTE 3
100
SEE NOTE 1 AND 2
7CR
TR1
AS
7
6
6. ON MODELS WITH MULTIPLE ELECTRIC CONNECTIONS, MAKE HEATER POWER
CONNECTIONS AT THE HEATER FUSE BLOCK.
1CR
CR 101
JSW 7
CR
L1 L2
GND
(C)
(P)
6
L1 L2 L3
BLOWER CONTROL
A
START
A
SINGLE PHASE WIRING
2
PCB
90 HDPW
39 BDV
40
1CR
2
2
2CR
SEE NOTE 6
FU
IDLE PUMP CIRCUIT
HC1
70
15KW
FINAL RINSE CIRCUIT
71
3CR
2
2
41
DOOR SAFETY CIRCUIT
SINGLE PHASE CONNECTION
VENT FAN SIGNAL
OFF ON
1
NONE
OF
1
2
10
COIL
COMMON
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
DR.BY J.MCALLISTER SCALE
DATE
SHEET
17OCT03
3 PHASE WIRING
120V CONTROLS
1
REV.
DESCRIPTION
DATE
BY
REV.
D
A
REVISED NOTES TO INCLUDE TLS WIRE LOCATION
14JUN04
JAM
B
ADDED NOTE 5 ADDED WIRING FOR SIDELOADER
27SEP04
JAM
C
MOVED TABLE LIMIT CIRCUIT
1DEC04
JAM
GAS BOOSTER SIGNAL
DESCRIPTION
MOVED CWTS AND PREWASH FILL CIRCUIT
DATE
BY
5JAN05
JAM
The Dishwashing Machine Specialists
B
SINGLE TANK RACK CONVEYOR WITH
PREWASH, STEAM/ELECTRIC/HOT WATER HEAT
701831
REV.
D
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
DR.BY J.MCALLISTER SCALE
DATE
SHEET
17OCT03
1
NONE
OF
1
REV.
DESCRIPTION
DATE
BY
A
REVISED NOTES TO INCLUDE TLS WIRE LOCATION
14JUN04
JAM
B
ADDED NOTE 5 ADDED WIRING FOR SIDELOADER
27SEP04
JAM
C
MOVED TABLE LIMIT SWITCH CIRCUIT
02DEC04
JAM
REV.
DESCRIPTION
DATE
BY
The Dishwashing Machine Specialists
B
TWO TANK RACK CONVEYOR WITH
PREWASH, STEAM/ELECTRIC HEAT
701834
REV.
C
A
2
7CR 11
3M
7CR
45
44
11
DIAGRAM STATE
POWER OFF
DOORS CLOSED
TANKS EMPTY
10
10
10
37
COIL
COMMON
NO
NC
6. ON MODELS WITH MULTIPLE ELECTRIC CONNECTIONS, MAKE HEATER POWER
CONNECTIONS AT THE HEATER FUSE BLOCK.
CONNECTED TO WIRE #45 INSTEAD OF WIRE #11.
5. ON MODELS WITH SIDE LOADER OPTION DRIVE MOTOR CONTACTOR 1M IS
WHEN A TABLE LIMIT SWITCH IS NOT USED INSTALL JUMPER.
2. WHEN TABLE LIMIT SWITCH OR MRA IS USED, CONNECT SWITCHES
BETWEEN WIRES 6 AND 44 ON TERMINAL BLOCK IN PANEL.
3. USED FOR MACHINE RUNNING SIGNAL.
4. DRIVE MOTOR CONNECTED SINGLE PHASE FOR 200-240 VOLT MODELS.
1. 7CR IS USED ONLY WITH A TABLE LIMIT SWITCH OR MRA TABLE.
RELAY
OFF ON
PW
R
L1
39
BDV
2CR
5CR
AS
BC1
FU
FU
5M 62
63
64
2
2
2
2
2
2
2
2
2
2
2
2
2
2
HC2
HC1
M
75
74
73
72
71
70
10KW
15KW
T1
LINE V
FU2
1 120V
FU1
L1 L2 L3
DOOR SAFETY CIRCUIT
FINAL RINSE CIRCUIT
IDLE PUMP CIRCUIT
PREWASH LEVEL CONTROL
WASH LEVEL CONTROL
RINSE LEVEL CONTROL
BOOSTER HEAT
RINSE TANK HEAT
RINSE AID SIGNAL
FINAL RINSE FILL VALVE
WASH TANK HEAT
WASH FILL VALVE
COLD WATER VALVE
PREWASH FILL VALVE
DETERGENT SIGNAL
MOTOR CONTROL
TIMER CONTROL
TABLE LIMIT CIRCUIT
START/STOP CIRCUIT
MACHINE RUNNING SIGNAL
SEE NOTE 3
BLOWER CONTROL
BLOWER
MOTOR
SEE NOTE 6
TANK HEAT
5MOL
2
2
2
2
2
2
2
2
2
2
2
VENT FAN SIGNAL
3CR
1CR
6CR
AS
4CR
AS
4MOL
3MOL
2MOL
1MOL
100
2
GAS BOOSTER SIGNAL
40
BC2
FRFV
WFV
CWV
PWFV
3 PHASE CONNECTION
L1 L2 L3
L3
L2
28
HC2
HC1
4M
3M
2M
1M
BLOWER/DRYER MOTOR
36
33
31
26
FRSW 36
38
31
29
HLTS
HLTS
23
20
19
17
10
W
33
32 5CR
WFSW
29
25
TS 27
TS
HLTS
ELECTRIC HEAT ONLY
22
ELECTRIC HEAT ONLY
2CR
HLTS
35
41
6CR
4CR
TS
18
16
RSW 35
34
CR
21
19
1M
TS
ELECTRIC HEAT ONLY
14
7CR
SEE NOTE 5
11
11
11
10
10
10
10
PWFSW 33
30
4CR
10
3
3
RFSW 29
10
24
3
CR
CR 101
SEE NOTE 1 AND 2
13
8
2
1
4
1CR
TLS
7
3 CWTS 13
TR1
5
6
9
6
JSW 7
(C)
(P)
3
10
10
6
6
6
B
X
X
OFF ON
A
12
15
CR
G
6
2
3 6CR 12
5CR 14
STOP 5
2
START
BWR.SW.
120V CONTROLS
3
10 3CR 3
NOTES:
LOAD
LINE
PCB
1
2
DRIVE MOTOR OVERLOAD
PREWASH MOTOR CONTACTOR
PREWASH MOTOR OVERLOAD
2M
2MOL
PREWASH FILL VALVE
PWFV
4M
3M
2M
59
60
61
56
57
58
53
54
55
1M 50
51
52
M
M
M
M
RINSE
MOTOR
WASH
MOTOR
PREWASH
MOTOR
DRIVE
MOTOR
SEE NOTE 4
WASH FILL VALVE
THREE PHASE WIRING
4MOL
3MOL
2MOL
1MOL
GND
WFV
WASH TANK FLOAT SWITCH
WASH DOOR SWITCH
WFSW
THERMOSTAT
W
IDLE PUMP TIMER
TR1
TS
TABLE LIMIT SWITCH
TLS
CONTROL TRANSFORMER
RACK SWITCH
T1
RINSE TANK FLOAT SWITCH
RSW
RINSE DOOR SWITCH
RFSW
R
PREWASH FLOAT SWITCH
PREWASH DOOR SWITCH
PW
PWFSW
POWER SWITCH/CIRCUIT BREAKER
JAM SWITCH
HIGH LIMIT THERMOSTAT
PCB
JSW
HLTS
HEAT CONTACTOR/STEAM VALVE
FINAL RINSE FILL VALVE
FINAL RINSE SWITCH
FUSE/FUSE BLOCK
FRFV
HC-
FINAL RINSE SWITCH
FU
FRSW
COLD WATER VALVE
FRSW
COLD WATER THERMOSTAT
CWTS
CWV
HOLD-IN RELAY
CR
BLOWER SWITCH
BLOWER DOOR SWITCH
BWR.SW.
BOOSTER CONTACTOR/STEAM VALVE
BDV
ARC SUPPRESSOR
BC-
BLOWER MOTOR OVERLOAD
AS
BLOWER MOTOR CONTACTOR
5MOL
RINSE MOTOR OVERLOAD
5M
RINSE MOTOR CONTACTOR
4M
4MOL
WASH MOTOR OVERLOAD
3MOL
WASH MOTOR CONTACTOR
DRIVE MOTOR CONTACTOR
1MOL
3M
TABLE LIMIT SWITCH RELAY
1M
PREWASH FILL RELAY
7CR
WASH FILL RELAY
6CR
RINSE FILL RELAY
5CR
DOOR SAFETY SWITCH RELAY
4CR
FINAL RINSE SWITCH RELAY
RACK SWITCH RELAY
120 HDPW
110 FFPW
106 PW
108 HDPW
3CR
2CR
1CR
98 FFPW
94 PW
100 HDPW
90 FFPW
86 PW
MODELS COVERED BY THIS DRAWING
44 WS
66 WS PW
120V CONTROLS
1
MODELS COVERED BY THIS DRAWING
2
70 WS FFPW
80 WS HDPW
BWR. SW.
NOTES:
LOAD
WHEN A TABLE LIMIT SWITCH IS NOT USED INSTALL JUMPER.
2. WHEN TABLE LIMIT SWITCH OR MRA IS USED, CONNECT SWITCHES
BETWEEN WIRES 6 AND 44 ON TERMINAL BLOCK IN PANEL.
3. USED FOR MACHINE RUNNING SIGNAL.
4. DRIVE MOTOR CONNECTED SINGLE PHASE FOR 200-240 VOLT MODELS.
5. ON MODELS WITH SIDE LOADER OPTION DRIVE MOTOR CONTACTOR 1M IS
CONNECTED TO WIRE #45 INSTEAD OF WIRE #11.
START
A
2
10 3CR 3
B
X
X
OFF ON
6
G
STOP 5
(C)
(P)
JSW 7
6
CR
RACK SWITCH RELAY
FINAL RINSE SWITCH RELAY
44
6
7CR
3CR
DOOR SAFETY SWITCH RELAY
5CR
WASH FILL RELAY
6CR
PREWASH FILL RELAY
7CR
TABLE LIMIT SWITCH RELAY
1M
DRIVE MOTOR CONTACTOR
1MOL
DRIVE MOTOR OVERLOAD
2M
PREWASH MOTOR CONTACTOR
2MOL
PREWASH MOTOR OVERLOAD
3M
WASH MOTOR CONTACTOR
3MOL
WASH MOTOR OVERLOAD
5M
BLOWER MOTOR CONTACTOR
5MOL
BLOWER MOTOR OVERLOAD
AS
ARC SUPPRESSOR
BC-
BOOSTER CONTACTOR/STEAM VALVE
BDV
BLOWER DOOR SWITCH
BR
BOOSTER RELAY
BWR.SW.
BLOWER SWITCH
CR
HOLD-IN RELAY
CWTS
COLD WATER THERMOSTAT
5
4
1
2
3
11
11
8
7CR 11
6CR
3
FU
FUSE/FUSE BLOCK
FV
FILL VALVE
HC-
HEAT CONTACTOR/STEAM VALVE
HLTS
HIGH LIMIT THERMOSTAT
JSW
JAM SWITCH
PCB
POWER SWITCH/CIRCUIT BREAKER
PW
PREWASH DOOR SWITCH
PWFSW
PREWASH FLOAT SWITCH
PWFV
PREWASH FILL VALVE
RSW
RACK SWITCH
2M
3M
3MOL 2
2
12
PWFV
13
CWV
20
1M
3
15
RV
19
FV
14
16
TIMER CONTROL
MOTOR CONTROL
3MOL
(PW MODELS ONLY)
FU1
DETERGENT SIGNAL
CR
10
24
2
2
2
BR
17
HLTS
TS
25
26
HLTS
WFSW 31
31
5CR
32
RV
RINSE VALVE
T1
CONTROL TRANSFORMER
TLS
TABLE LIMIT SWITCH
TR1
IDLE PUMP TIMER
TS
THERMOSTAT
W
WASH DOOR SWITCH
WFSW
WASH TANK FLOAT SWITCH
NONE
OF
1
6CR
34
RSW 35
10
FRSW 36
PW 37
10
6CR
BC2
2
1 120V
77
FU
10KW
78
BC1
80
5KW
81
FOR 3 PHASE
DELTA CONNECTION
L1
63
64
L3
79
BOOSTER FILL RELAY
2
L2
L1 L2 L3
M
33
HC1
70
71
2
36
1CR
BOOSTER HEAT
76
FU
WASH LEVEL CONTROL
BC1
3 PHASE CONNECTION
77
L1 L2
FU
HC1
70
15KW
FOR SINGLE PHASE
CONNECTION
PREWASH LEVEL CONTROL
71
39 BDV
SINGLE PHASE CONNECTION
FU
BC1
IDLE PUMP CIRCUIT
40
2
3CR
2
OFF ON
2
DATE
BY
REV.
A
REVISED NOTES TO INCLUDE TLS WIRE LOCATION
14JUN04
JAM
D
B
ADDED NOTE 5 ADDED WIRING FOR SIDELOADER
27SEP04
JAM
C
MOVED TABLE LIMIT SWITCH CIRCUIT
02DEC04
JAM
SEE NOTE 6
77
FU
DOOR SAFETY CIRCUIT
BC2
79
80
120V FAN SIGNAL
DESCRIPTION
12KW
81
3 PHASE CONNECTION
GAS BOOSTER SIGNAL
MOVED CWTS AND PREWASH FILL VALVE
12KW
78
FINAL RINSE CIRCUIT
2CR
24 KW BOOSTER
76
2
41
DESCRIPTION
15KW
72
L1 L2 L3
35
W
BLOWER
MOTOR
15 KW TANK HEAT
FU
SEE NOTE 6
79
2
WASH
MOTOR
BLOWER/DRYER MOTOR
5MOL
5M 62
76
10KW
2
58
FU2
(PW MODELS ONLY)
10
REV.
FU1
2
FILL VALVE
(PW ONLY)
COIL
COMMON
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
33
10
10
M
57
2
BC1
56
LINE V
L1 L2 L3
WASH TANK HEAT
3M
M
5KW
PWFSW 33
RELAY
DIAGRAM STATE
POWER OFF
DOORS CLOSED
TANKS EMPTY
3MOL
15 KW BOOSTER
RINSE VALVE
PREWASH
MOTOR
T1
1 120V
RINSE AID SIGNAL
55
(PW MODELS ONLY)
LINE V
(PW MODELS ONLY)
53
80
10
NO
NC
54
PREWASH
MOTOR
3M 56
57
58
2M
52
M
M
31
AS
10
1
5CR
2MOL
2M 53
54
55
WASH
MOTOR
AS
10
M
T1
COLD WATER VALVE
DRIVE
MOTOR
1M 50
51
2
HC1
26
10
1MOL
M
FU2
ELECTRIC HEAT ONLY
15
DRIVE
MOTOR
1M 50
51
52
(PW MODELS ONLY)
PREWASH FILL VALVE
2
ELECTRIC HEAT ONLY
TS
2MOL
TABLE LIMIT CIRCUIT
2
2
14
15
START/STOP CIRCUIT
BR
2CR 20
18
2
2MOL 2
11
5CR 14
FINAL RINSE SWITCH
1MOL
1M
14
FRSW
2
45
3 CWTS
COLD WATER VALVE
2
SEE NOTE 5
2
3
MACHINE RUNNING SIGNAL
2
7CR
TR1
CWV
DR.BY J.MCALLISTER SCALE
DATE
SHEET
10FEB04
6
1MOL
SEE NOTE 4
SEE NOTE 1 AND 2
9 1CR
2CR
GND
SEE NOTE 4
SEE NOTE 3
100
CR
TLS
6
6. ON MODELS WITH MULTIPLE ELECTRIC CONNECTIONS, MAKE HEATER POWER
CONNECTIONS AT THE HEATER FUSE BLOCK.
CR 101
SINGLE PHASE WIRING
GND
BLOWER CONTROL
A
L1 L2
3 PHASE WIRING
2
LINE
1. 7CR IS USED ONLY WITH A TABLE LIMIT SWITCH OR MRA TABLE.
1CR
L1 L2 L3
PCB
DATE
BY
10JAN05
JAM
The Dishwashing Machine Specialists
B
RACK CONVEYOR, WATER SAVER
STEAM/ELECTRIC HEAT
701843
REV.
D
1 PHASE CONNECTION
12KW
2
60A
2
45A
#8
12KW
3
60A
3
45A
#8
CANISTER 1 KW/CANISTER 36KW
VOLTAGE 230-240V
KW/CONTACTOR
12KW
CONTACTOR #
1
CONTACTOR RATING
60A
FUSE BLOCK #
1
FUSE RATING
40A
WIRE SIZE 1 AND 2
#8
12KW
2
60A
2
40A
#8
12KW
3
60A
3
40A
#8
WIRE SIZE 2
WIRE SIZE 1
109
112
110
TOTAL
36KW
115
113
111
12KW
116
114
12KW
117
12KW
Y CONNECTION 380/415V ONLY
109
112
110
TOTAL
36KW
115
113
111
12KW
12KW
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
DR.BY J.MCALLISTER
DATE
05APR04
SCALE
SHEET
116
114
1
OF
12KW
REV.
1
117
DESCRIPTION
L1
CANISTER 1 KW/CANISTER 36KW
VOLTAGE 380V
KW/CONTACTOR
24KW
CONTACTOR #
1
CONTACTOR RATING
60A
FUSE BLOCK #
1
FUSE RATING
45A
#12
WIRE SIZE 1
#10
WIRE SIZE 2
12KW
3
60A
3
25A
#12
#12
CANISTER 1 KW/CANISTER 36KW
VOLTAGE 415V
KW/CONTACTOR
24KW
CONTACTOR #
1
CONTACTOR RATING
60A
FUSE BLOCK #
1
FUSE RATING
45A
#12
WIRE SIZE 1
#10
WIRE SIZE 2
12KW
3
60A
3
25A
#12
#12
CANISTER 1 KW/CANISTER 36KW
VOLTAGE 480V
KW/CONTACTOR
24KW
CONTACTOR #
1
CONTACTOR RATING
60A
FUSE BLOCK #
1
FUSE RATING
40A
#14
WIRE SIZE 1
#10
WIRE SIZE 2
12KW
3
60A
2
20A
#14
#14
CANISTER 1 KW/CANISTER 36KW
VOLTAGE 575V
KW/CONTACTOR
24KW
CONTACTOR #
1
CONTACTOR RATING
60A
FUSE BLOCK #
1
FUSE RATING
30A
#14
WIRE SIZE 1
#10
WIRE SIZE 2
12KW
3
60A
3
15A
#14
#14
DATE
BY
REV.
DESCRIPTION
L2
INPUT POWER CONNECTION
L1
L2
L1
L2
L1
L2
109
TOTAL
36KW
DATE
110
111
12KW
112
CONTACTOR 3
CANISTER 1 KW/CANISTER 36KW
VOLTAGE 200-220V
KW/CONTACTOR
12KW
CONTACTOR #
1
CONTACTOR RATING
60A
FUSE BLOCK #
1
FUSE RATING
45A
WIRE SIZE 1 AND 2
#8
FUSE BLOCK 2
L3
CONTACTOR 2
L2
FUSE BLOCK 1
L1
CONTACTOR 1
FUSE BLOCK 2
L3
CONTACTOR 2
L2
FUSE BLOCK 3
L1
L3
FUSE BLOCK 1
L2
CONTACTOR 1
L1
CONTACTOR 3
3 PHASE CONNECTION
113
12KW
114
12KW
CANISTER 1 KW/CANISTER 36KW
VOLTAGE 200-220V
KW/CONTACTOR
CONTACTOR #
CONTACTOR RATING
FUSE BLOCK #
FUSE RATING
WIRE SIZE
12KW
1
75A
1
70A
#4
12KW
2
75A
2
70A
#4
12KW
3
75A
3
70A
#4
CANISTER 1 KW/CANISTER 36KW
VOLTAGE 230-240V
KW/CONTACTOR
CONTACTOR #
CONTACTOR RATING
FUSE BLOCK #
FUSE RATING
WIRE SIZE
12KW
1
75A
1
70A
#6
12KW
2
75A
2
70A
#6
12KW
3
75A
3
70A
#6
BY
The Dishwashing Machine Specialists
B
CH-36E, 36KW BOOSTER
FOR RACK CONVEYOR MACHINES
701861
REV.
L3
L1
L2
L3
WIRE SIZE 1
109
115
112
110
113
111
12KW
12KW
TOTAL
24KW
109
TOTAL
24KW
12KW
12KW
119
117
TOTAL
24KW
12KW
CANISTER 1 KW/CANISTER 24KW
VOLTAGE 230-240V
KW/CONTACTOR
CONTACTOR #
CONTACTOR RATING
FUSE BLOCK #
FUSE RATING
WIRE SIZE 1 AND 2
CANISTER 1 KW/CANISTER 24KW
VOLTAGE 380V
KW/CONTACTOR
CONTACTOR #
CONTACTOR RATING
FUSE BLOCK #
FUSE RATING
WIRE SIZE 1
WIRE SIZE 2
CANISTER 1 KW/CANISTER 24KW
VOLTAGE 415V
KW/CONTACTOR
CONTACTOR #
CONTACTOR RATING
FUSE BLOCK #
FUSE RATING
WIRE SIZE 1
WIRE SIZE 2
CANISTER 1 KW/CANISTER 24KW
VOLTAGE 480V
KW/CONTACTOR
CONTACTOR #
CONTACTOR RATING
FUSE BLOCK #
FUSE RATING
WIRE SIZE 1
WIRE SIZE 2
118
116
114
120
12KW
TOTAL
24KW
115
113
111
119
117
12KW
112
110
118
116
114
FUSE BLOCK 4
L2
CONTACTOR 4
L1
FUSE BLOCK 3
L3
CONTACTOR 3
L2
CONTACTOR 1
WIRE SIZE 2
L1
FUSE BLOCK 2
L3
CONTACTOR 2
L2
FUSE BLOCK 1
L1
CANISTER 1 KW/CANISTER 24KW
VOLTAGE 200-220V
KW/CONTACTOR
CONTACTOR #
CONTACTOR RATING
FUSE BLOCK #
FUSE RATING
WIRE SIZE 1 AND 2
120
12KW
CANISTER 1 KW/CANISTER 24KW
VOLTAGE 575V
KW/CONTACTOR
CONTACTOR #
CONTACTOR RATING
FUSE BLOCK #
FUSE RATING
WIRE SIZE 1
WIRE SIZE 2
12KW
2
60A
2
45A
#8
CANISTER 2 KW/CANISTER 24KW
VOLTAGE 200-220V
KW/CONTACTOR
CONTACTOR #
CONTACTOR RATING
FUSE BLOCK #
FUSE RATING
WIRE SIZE 1 AND 2
12KW
3
60A
3
45A
#8
12KW
4
60A
4
45A
#8
12KW
2
60A
2
40A
#8
CANISTER 2 KW/CANISTER 24KW
VOLTAGE 230-240V
KW/CONTACTOR
CONTACTOR #
CONTACTOR RATING
FUSE BLOCK #
FUSE RATING
WIRE SIZE 1 AND 2
12KW
3
60A
3
40A
#8
12KW
4
60A
4
40A
#8
24KW
1
60A
1
45A
#12
#10
CANISTER 2 KW/CANISTER 24KW
VOLTAGE 380V
KW/CONTACTOR
CONTACTOR #
CONTACTOR RATING
FUSE BLOCK #
FUSE RATING
WIRE SIZE 1
WIRE SIZE 2
24KW
3
60A
3
45A
#12
#10
24KW
1
60A
1
45A
#12
#10
CANISTER 2 KW/CANISTER 24KW
VOLTAGE 415V
KW/CONTACTOR
CONTACTOR #
CONTACTOR RATING
FUSE BLOCK #
FUSE RATING
WIRE SIZE 1
WIRE SIZE 2
27KW
3
60A
3
45A
#12
#10
24KW
1
60A
1
40A
#14
#10
CANISTER 2 KW/CANISTER 24KW
VOLTAGE 480V
KW/CONTACTOR
CONTACTOR #
CONTACTOR RATING
FUSE BLOCK #
FUSE RATING
WIRE SIZE 1
WIRE SIZE 2
24KW
3
60A
3
40A
#14
#10
24KW
1
60A
1
30A
#14
#10
CANISTER 2 KW/CANISTER 24KW
VOLTAGE 575V
KW/CONTACTOR
CONTACTOR #
CONTACTOR RATING
FUSE BLOCK #
FUSE RATING
WIRE SIZE 1
WIRE SIZE 2
24KW
3
60A
3
30A
#14
#10
12KW
1
60A
1
45A
#8
12KW
1
60A
1
40A
#8
Y CONNECTION 380/415V ONLY
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
DR.BY J.MCALLISTER SCALE
DATE
SHEET
05APR04
1
OF
REV.
1
DESCRIPTION
DATE
BY
REV.
DESCRIPTION
DATE
BY
The Dishwashing Machine Specialists
B
CH-48E, 48KW BOOSTER
FOR RACK CONVEYOR MACHINES
701862
REV.
1 PHASE CONNECTION
112
110
TOTAL
27KW
115
113
111
12KW
116
114
10KW
117
112
110
5KW
TOTAL
27KW
12KW
10KW
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
DR.BY J.MCALLISTER
DATE
03MAY04
SCALE
SHEET
116
114
1
NONE
OF
1
117
5KW
REV.
L1
109
TOTAL
27KW
CANISTER 1 KW/CANISTER 27KW
VOLTAGE 480V
KW/CONTACTOR
27KW
CONTACTOR #
1
CONTACTOR RATING
60A
FUSE BLOCK #
1
FUSE RATING
40A
#10
WIRE SIZE 1
#10
WIRE SIZE 2
115
113
111
15KW
2
60A
2
50A
#8
CANISTER 1 KW/CANISTER 27KW
VOLTAGE 415V
KW/CONTACTOR
27KW
CONTACTOR #
1
CONTACTOR RATING
60A
FUSE BLOCK #
1
FUSE RATING
50A
#10
WIRE SIZE 1
#10
WIRE SIZE 2
Y CONNECTION 380/415V ONLY
109
CANISTER 1 KW/CANISTER 27KW
VOLTAGE 230-240V
KW/CONTACTOR
12KW
CONTACTOR #
1
CONTACTOR RATING
60A
FUSE BLOCK #
1
FUSE RATING
40A
WIRE SIZE 1 AND 2
#8
CANISTER 1 KW/CANISTER 27KW
VOLTAGE 575V
KW/CONTACTOR
27KW
CONTACTOR #
1
CONTACTOR RATING
60A
FUSE BLOCK #
1
FUSE RATING
35A
#10
WIRE SIZE 1
#10
WIRE SIZE 2
DESCRIPTION
DATE
BY
REV.
L2
INPUT POWER CONNECTION
L2
L1
CANISTER 1 KW/CANISTER 27KW
VOLTAGE 380V
KW/CONTACTOR
27KW
CONTACTOR #
1
CONTACTOR RATING
60A
FUSE BLOCK #
1
FUSE RATING
50A
#10
WIRE SIZE 1
#10
WIRE SIZE 2
WIRE SIZE 1
109
15KW
2
60A
2
60A
#8
L1
L2
L1
L2
DESCRIPTION
DATE
110
111
12KW
112
CONTACTOR 3
WIRE SIZE 2
CANISTER 1 KW/CANISTER 27KW
VOLTAGE 200-220V
KW/CONTACTOR
12KW
CONTACTOR #
1
CONTACTOR RATING
60A
FUSE BLOCK #
1
FUSE RATING
45A
WIRE SIZE 1 AND 2
#8
FUSE BLOCK 2
L3
CONTACTOR 2
L2
FUSE BLOCK 1
L1
CONTACTOR 1
FUSE BLOCK 2
L3
CONTACTOR 2
L2
FUSE BLOCK 1
L1
CONTACTOR 1
3 PHASE CONNECTION
113
10KW
114
5KW
CANISTER 1 KW/CANISTER 27KW
VOLTAGE 200-220V
KW/CONTACTOR
CONTACTOR #
CONTACTOR RATING
FUSE BLOCK #
FUSE RATING
WIRE SIZE
12KW
1
75A
1
70A
#6
10KW
2
60A
2
60A
#6
5KW
3
60A
3
30A
#10
CANISTER 1 KW/CANISTER 27KW
VOLTAGE 230-240V
KW/CONTACTOR
CONTACTOR #
CONTACTOR RATING
FUSE BLOCK #
FUSE RATING
WIRE SIZE
12KW
1
60A
1
60A
#6
10KW
2
60A
2
60A
#6
5KW
3
60A
3
30A
#10
BY
The Dishwashing Machine Specialists
B
CH-27E, 27KW BOOSTER
FOR RACK CONVEYOR MACHINES
701888
REV.
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
DR.BY J.MCALLISTER SCALE
DATE
SHEET
15SEP04
1
NONE
OF
1
REV.
A
MOVED TABLE LIMIT SWITCH CIRCUIT
DESCRIPTION
02DEC04
DATE
JAM
BY
REV.
DESCRIPTION
DATE
BY
The Dishwashing Machine Specialists
B
TWO TANK RACK CONVEYOR WITH
PREWASH, HOT WATER HEAT
701918
REV.
A
A
30
10
4CR
RFSW 29
3
3
10
10CR
DIAGRAM STATE
POWER OFF
DOORS CLOSED
TANKS EMPTY
10
10
10
10
10
10
9CR
91
6CR
4CR
1M
2
7CR
W
CONNECTED TO WIRE #45 INSTEAD OF WIRE #11.
WHEN A TABLE LIMIT SWITCH IS NOT USED INSTALL JUMPER.
2. WHEN TABLE LIMIT SWITCH OR MRA IS USED, CONNECT SWITCHES
BETWEEN WIRES 6 AND 44 ON TERMINAL BLOCK IN PANEL.
3. USED FOR MACHINE RUNNING SIGNAL.
4. DRIVE MOTOR CONNECTED SINGLE PHASE FOR 200-240 VOLT MODELS.
5. ON MODELS WITH SIDE LOADER OPTION DRIVE MOTOR CONTACTOR 1M IS
1. 7CR IS USED ONLY WITH A TABLE LIMIT SWITCH OR MRA TABLE.
33
38
R
L3
L2
L1
32 5CR
WFSW
29
TS 23
2CR
TS 17
18
COIL
COMMON
NO
NC
41
37
OFF ON
PW
FRSW 36
RSW 35
21
19
RELAY
34
10
10
PWFSW 33
10
10
10
4
3
17
7CR
39
31
29
23
45
11
11
11
11
91
36
35
33
31
20
19
14
40
FRFV
WFV
CWV
PWFV
3CR
1CR
6CR
AS
4CR
AS
4MOL
3MOL
2MOL
5MOL
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
100
2
5M 62
63
64
M
T1
1 120V
LINE V
FU2
L1 L2 L3
FU1
VENT FAN SIGNAL
HEAT CIRCULATING PUMP
DOOR SAFETY CIRCUIT
FINAL RINSE CIRCUIT
IDLE PUMP CIRCUIT
PREWASH LEVEL CONTROL
WASH LEVEL CONTROL
RINSE LEVEL CONTROL
RINSE TANK HEAT
RINSE AID SIGNAL
FINAL RINSE FILL VALVE
WASH TANK HEAT
WASH FILL VALVE
COLD WATER VALVE
PREWASH FILL VALVE
DETERGENT SIGNAL
MOTOR CONTROL
TIMER CONTROL
TABLE LIMIT CIRCUIT
START/STOP CIRCUIT
MACHINE RUNNING SIGNAL
SEE NOTE 3
BLOWER CONTROL
BLOWER
MOTOR
GAS BOOSTER SIGNAL
HCP
2CR
5CR
AS
HC2
10CR
HC1
9CR
4M
3M
2M
1M
1MOL
BLOWER/DRYER MOTOR
BDV
3M
7CR
SEE NOTE 5
44
13
8
2
1CR
CR
CR 101
SEE NOTE 1 AND 2
7
3 CWTS 13
TR1
5
6
1
9
6
TLS
JSW 7
3
6
6
6
(C)
(P)
12
15
CR
G
6
B
X
X
OFF ON
A
2
3 6CR 12
5CR 14
STOP 5
2
START
BWR.SW.
120V CONTROLS
3
10 3CR 3
NOTES:
LOAD
LINE
PCB
1
2
PREWASH MOTOR OVERLOAD
ARC SUPPRESSOR
4M
3M
59
60
61
56
57
58
M
M
M
M
RINSE
MOTOR
WASH
MOTOR
PREWASH
MOTOR
DRIVE
MOTOR
THREE PHASE WIRING
4MOL
3MOL
2M
2MOL
53
54
55
1M 50
51
52
1MOL
SEE NOTE 4
WASH FILL VALVE
WFV
GND
WASH TANK FLOAT SWITCH
WFSW
WASH DOOR SWITCH
IDLE PUMP TIMER
TR1
THERMOSTAT
TABLE LIMIT SWITCH
TLS
W
CONTROL TRANSFORMER
T1
TS
RACK SWITCH
RSW
RINSE TANK FLOAT SWITCH
RINSE DOOR SWITCH
RFSW
PREWASH FLOAT SWITCH
R
PREWASH FILL VALVE
PWFV
PWFSW
PREWASH DOOR SWITCH
PW
POWER SWITCH/CIRCUIT BREAKER
JAM SWITCH
PCB
HEAT CIRCULATING PUMP
JSW
HOT WATER VALVE
HCP
FINAL RINSE SWITCH
HC-
FINAL RINSE FILL VALVE
FRFV
FRSW
FUSE/FUSE BLOCK
FU
FINAL RINSE SWITCH
COLD WATER VALVE
FRSW
COLD WATER THERMOSTAT
CWV
HOLD-IN RELAY
BLOWER SWITCH
CWTS
CR
BWR.SW.
BLOWER DOOR SWITCH
BLOWER MOTOR OVERLOAD
AS
BDV
BLOWER MOTOR CONTACTOR
5MOL
RINSE MOTOR OVERLOAD
4MOL
5M
RINSE MOTOR CONTACTOR
4M
WASH MOTOR OVERLOAD
PREWASH MOTOR CONTACTOR
2MOL
WASH MOTOR CONTACTOR
DRIVE MOTOR OVERLOAD
2M
3MOL
DRIVE MOTOR CONTACTOR
1MOL
3M
RINSE HEAT RELAY
1M
WASH HEAT RELAY
TABLE LIMIT SWITCH RELAY
PREWASH FILL RELAY
WASH FILL RELAY
RINSE FILL RELAY
DOOR SAFETY SWITCH RELAY
FINAL RINSE SWITCH RELAY
RACK SWITCH RELAY
120 HDPW
110 FFPW
106 PW
108 HDPW
10CR
9CR
7CR
6CR
5CR
4CR
3CR
2CR
1CR
98 FFPW
94 PW
100 HDPW
90 FFPW
86 PW
MODELS COVERED BY THIS DRAWING
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
DR.BY J.MCALLISTER SCALE
DATE
SHEET
05JAN05
1
NONE
OF
1
REV.
DESCRIPTION
DATE
BY
REV.
DESCRIPTION
DATE
BY
The Dishwashing Machine Specialists
B
SINGLE TANK RACK CONVEYOR, DOUBLE RINSE
WITH/WITHOUT PREWASH, HOT WATER HEAT
701937
REV.
A
2
2
5
4
3
18
FRSW 36
RSW 35
OFF ON
W
5CR
33
31
102
9CR
COIL
COMMON
NO
NC
40
DRFSW 92
33
90
WHEN A TABLE LIMIT SWITCH IS NOT USED INSTALL JUMPER.
2. WHEN TABLE LIMIT SWITCH OR MRA IS USED, CONNECT SWITCHES
BETWEEN WIRES 10 AND 44 ON TERMINAL BLOCK IN PANEL.
3. USED FOR MACHINE RUNNING SIGNAL.
4. DRIVE MOTOR CONNECTED SINGLE PHASE FOR 200-240 VOLT MODELS.
5. ON MODELS WITH SIDE LOADER OPTION DRIVE MOTOR CONTACTOR 1M IS
L3
L2
L1
L2 L3
41
HLTS
ELECTRIC HEAT ONLY
39 BDV
1. 7CR IS USED ONLY WITH A TABLE LIMIT SWITCH OR MRA TABLE.
CONNECTED TO WIRE #45 INSTEAD OF WIRE #11.
TS
TS
6CR
34
PWFSW
RELAY
PW 37
32
WFSW 31
15
15
11CR 89
14
11CR
2CR 20
11
20
VENT FAN SIGNAL
FU
FV
RV
DCI
85
84
63
64
M
BLOWER/DRYER MOTOR
5MOL
5M 62
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3.2KW
LINE V
P2
FU2
1 120V
P1
FU1
L1 L2 L3
HEAT CIRCULATING PUMP
DOOR SAFETY CIRCUIT
FINAL RINSE CIRCUIT
IDLE PUMP CIRCUIT
RINSE LEVEL CONTROL
(IF USED)
PREWASH LEVEL CONTROL
WASH LEVEL CONTROL
WASH TANK RELAY
DOUBLE RINSE TANK HEAT
BOOSTER FILL RELAY
FILL VALVE
RINSE VALVE
DOUBLE RINSE
MOTOR CONTROL
RINSE AID SIGNAL
(IF USED)
COLD WATER VALVE
(IF USED)
PREWASH FILL VALVE
DETERGENT SIGNAL
(IF USED)
MOTOR CONTROL
TIMER CONTROL
TABLE LIMIT CIRCUIT
START/STOP CIRCUIT
RINSE DRAIN RELAY
RINSE DRAIN VALVE
RINSE DRAIN TIMER
MACHINE RUNNING SIGNAL
SEE NOTE 3
BLOWER
MOTOR
2
2
2
2
2
2
2
2
2
100
GAS BOOSTER SIGNAL
HCP
3CR
2CR
1CR
11CR
AS
6CR
AS
5CR
AS
9CR
DC1
BR
14
19
6M
DOUBLE RINSE HEAT
102
40
36
35
92
33
31
BR
CWV
PWFV
3MOL
2MOL
1MOL
DV
SINGLE PHASE CONNECTION ONLY
17
91
14
3M
2M
1M
11CR 88
11
11
11
13
8 7CR
2
CWTS 13
3
3
2
45
12
1M
TR1
1
7CR
CR
12CR
87
CR 101
SEE NOTE 5
12
6
9 1CR
7CR
44
7
10
SEE NOTE 1 AND 2
87
2
6CR
CR
6
TLS
2
1
4
G
5
6
6 JSW 7
6
86
TR2
START
6
1 12CR
2
3
5CR 14
STOP 5
DIAGRAM STATE
POWER OFF
DOORS CLOSED
TANKS EMPTY
10
10
10
10
10
10
10
10
10
10
10
3
3
10 3CR 3
10
NOTES:
LOAD
LINE
PCB
1
120V CONTROLS
2
PREWASH MOTOR OVERLOAD
2MOL
ARC SUPPRESSOR
WASH FILL VALVE
82
240V
2A
LINE V
FU4
W
WASH
MOTOR
(IF USED)
PREWASH
MOTOR
DRIVE
MOTOR
DOUBLE
RINSE
MOTOR
M
M
R-230
B-208
56
57
58
M
M
SEE NOTE 4
CONNECT DOUBLE RINSE MOTOR
TO TRANSFORMER OUTPUT FOR
MODELS ABOVE 240 VOLTS
1A
T2
FU3
6M
83
3M
3MOL
6M
2M
2MOL
53
54
55
1M 50
51
52
1MOL
GND
THREE PHASE WIRING
WASH TANK FLOAT SWITCH
WFV
WASH DOOR SWITCH
WFSW
THERMOSTAT
W
DRAIN VALVE TIMER
TS
IDLE PUMP TIMER
TABLE LIMIT SWITCH
TR2
DR MOTOR TRANSFORMER
TLS
TR1
CONTROL TRANSFORMER
T2
RACK SWITCH
T1
RSW
RINSE TANK FLOAT SWITCH
RINSE DOOR SWITCH
RFSW
PREWASH FLOAT SWITCH
R
PREWASH FILL VALVE
PWFV
PWFSW
PREWASH DOOR SWITCH
PW
POWER SWITCH/CIRCUIT BREAKER
JAM SWITCH
PCB
HIGH LIMIT THERMOSTAT
JSW
HEAT CIRCULATING PUMP
HLTS
FINAL RINSE SWITCH
HCP
FINAL RINSE FILL VALVE
FRSW
FUSE/FUSE BLOCK
FRFV
FINAL RINSE SWITCH
FU
RINSE DRAIN VALVE
FRSW
DOUBLE RINSE HEATER CONTACTOR
COLD WATER VALVE
COLD WATER THERMOSTAT
HOLD-IN RELAY
BLOWER SWITCH
DV
DC1
CWV
CWTS
CR
BWR.SW.
BLOWER DOOR SWITCH
DOUBLE RINSE MOTOR RELAY
AS
BDV
BLOWER MOTOR OVERLOAD
6M
BLOWER MOTOR CONTACTOR
5M
5MOL
WASH MOTOR OVERLOAD
3MOL
WASH MOTOR CONTACTOR
PREWASH MOTOR CONTACTOR
2M
3M
DRIVE MOTOR OVERLOAD
1MOL
DRIVE MOTOR CONTACTOR
RINSE DRAIN RELAY
1M
DOUBLE RINSE FILL RELAY
12CR
WASH HEAT RELAY
11CR
TABLE LIMIT SWITCH RELAY
9CR
PREWASH FILL RELAY
6CR
7CR
WASH FILL RELAY
5CR
RINSE FILL RELAY
DOOR SAFETY SWITCH RELAY
3CR
4CR
FINAL RINSE SWITCH RELAY
2CR
RACK SWITCH RELAY
80DRHDPW
66DRPW
1CR
70DRFFPW
44DR
MODELS COVERED BY THIS DRAWING
MODELS COVERED BY THIS DRAWING
3 PHASE WIRING
120V CONTROLS
1
PCB
44
2
LINE
44 LT
BWR.SW.
54
LOAD
NOTES:
A
2
10 3CR 3
1. 7CR IS USED ONLY WITH A TABLE LIMIT SWITCH OR MRA TABLE.
B
X
X
OFF ON
6
G
STOP 5
CR
TLS
6
9
2CR
FINAL RINSE SWITCH RELAY
3CR
DOOR SAFETY SWITCH RELAY
5CR
WASH FILL RELAY
7CR
TABLE LIMIT SWITCH RELAY
1M
DRIVE MOTOR CONTACTOR
1MOL
DRIVE MOTOR OVERLOAD
3M
WASH MOTOR CONTACTOR
3MOL
WASH MOTOR OVERLOAD
5M
BLOWER MOTOR CONTACTOR
5MOL
BLOWER MOTOR OVERLOAD
ARC SUPPRESSOR
BC-
BOOSTER CONTACTOR/STEAM VALVE
BDV
BLOWER DOOR SWITCH
BR
BOOSTER RELAY
BWR.SW.
BLOWER SWITCH
CR
HOLD-IN RELAY
CDS
CONVEYOR DWELL SWITCH
FRSW
FINAL RINSE SWITCH
FU
FUSE/FUSE BLOCK
FV
FILL VALVE
HC-
HEAT CONTACTOR/STEAM VALVE
HLTS
HIGH LIMIT THERMOSTAT
JSW
JAM SWITCH
PCB
POWER SWITCH/CIRCUIT BREAKER
RSW
RACK SWITCH
RV
RINSE VALVE
T1
CONTROL TRANSFORMER
TABLE LIMIT SWITCH
TR1
IDLE PUMP TIMER
5
4
2
3
A
6 7CR 45
A
B
X
A
B
X
OFF ON
SEE NOTE 5
1MOL
START/STOP CIRCUIT
1M 50
51
52
DRIVE
MOTOR
1MOL
44
7CR
2
TABLE LIMIT CIRCUIT
2
TIMER CONTROL
3MOL
R
46
46
1MOL
1M
CDS
11
8 7CR 11
11
2
MOTOR CONTROL
3MOL
3M
11
M
M
51
3M 56
57
58
WASH
MOTOR
3MOL
M
2CR 20
18
FU1
2
DETERGENT SIGNAL
2
RINSE AID SIGNAL
RV
2
RINSE VALVE
FV
2
FU2
FU1
19
14
5CR 14
14
15
2
BR
ELECTRIC HEAT ONLY
16
TS
17
HLTS
1 120V
2
HC1
15
24
TS
25
TS 27
HLTS
26
T1
1 120V
2
2
BLOWER/DRYER MOTOR
FILL VALVE
BOOSTER FILL RELAY
5MOL
L1
WASH TANK HEAT
L2
10
32
M
BLOWER
MOTOR
28
HLTS
2
BC2
31
5CR
TANK HEAT
BOOSTER HEAT
L1 L2 L3
2
5CR
SEE NOTE 6
FU
HC1
70
WASH LEVEL CONTROL
71
31
15KW
72
TS
THERMOSTAT
W
WASH DOOR SWITCH
WFSW
WASH TANK FLOAT SWITCH
10
RSW 35
35
10
FRSW 36
36
1CR
2CR
2
2
3 PHASE CONNECTION
IDLE PUMP CIRCUIT
L1 L2
FINAL RINSE CIRCUIT
SEE NOTE 6
FU
RELAY
DIAGRAM STATE
POWER OFF
DOORS CLOSED
TANKS EMPTY
W
10
NO
NC
39 BDV
40
40
10
1
NONE
OF
1
2
2
41
COIL
COMMON
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
3CR
HC1
70
DOOR SAFETY CIRCUIT
15KW
71
SINGLE PHASE CONNECTION
VENT FAN SIGNAL
OFF ON
2
10
DR.BY J.MCALLISTER SCALE
DATE
SHEET
04JAN05
5M 62
63
64
2
BC1
AS
WFSW 31
58
ELECTRIC HEAT ONLY
CR
10
56
FU2
L3
10
WASH
MOTOR
LINE V
T1
BR
14
15
52
M
57
LINE V
3M
3M
2
20
3
DRIVE
MOTOR
1M 50
SEE NOTE 1 AND 2
2
6
SEE NOTE 4
GND
B
X
2
8
AS
TLS
6
1
MACHINE RUNNING SIGNAL
2
CR
2
6
RACK SWITCH RELAY
7
SEE NOTE 4
SEE NOTE 3
100
1CR
TR1
1CR
CR 101
6
CONNECTED TO WIRE #45 INSTEAD OF WIRE #11.
6. ON MODELS WITH MULTIPLE ELECTRIC CONNECTIONS, MAKE HEATER POWER
CONNECTIONS AT THE HEATER FUSE BLOCK.
L1 L2
GND
(C)
(P)
JSW 7
6
WHEN A TABLE LIMIT SWITCH IS NOT USED INSTALL JUMPER.
2. WHEN TABLE LIMIT SWITCH OR MRA IS USED, CONNECT SWITCHES
BETWEEN WIRES 6 AND 44 ON THE TERMINAL BLOCK IN THE PANEL.
3. USED FOR MACHINE RUNNING SIGNAL.
4. DRIVE MOTOR CONNECTED SINGLE PHASE FOR 200-240 VOLT MODELS.
5. ON MODELS WITH SIDE LOADER OPTION CONVEYOR DWELL SWITCH IS
L1 L2 L3
BLOWER CONTROL
A
START
SINGLE PHASE WIRING
2
REV.
GAS BOOSTER SIGNAL
DESCRIPTION
DATE
BY
REV.
DESCRIPTION
DATE
BY
The Dishwashing Machine Specialists
B
SINGLE TANK RACK CONVEYOR
STEAM/ELECTRIC HEAT CONVEYOR DWELL
701938
REV.