Download Mitsubishi Electric MSH-GA50VB Service manual
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OB367-1.qxp 04.10.14 1:20 PM Page 1 SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS No. OB367 SERVICE MANUAL Wireless type Models MSH-GA50VB MSH-GA60VB MSH-GA80VB - E1 (WH) E1 (WH) E1 (WH) CONTENTS Indication of model name MSH-GA50VB MSH-GA60VB MSH-GA80VB - E1 E1 E1 1. TECHNICAL CHANGES ····································2 2. PART NAMES AND FUNCTIONS······················2 3. SPECIFICATION·················································4 4. NOISE CRITERIA CURVES ·······························5 5. OUTLINES AND DIMENSIONS ·························6 6. WIRING DIAGRAM ············································7 7. REFRIGERANT SYSTEM DIAGRAM ················8 8. SERVICE FUNCTIONS ······································9 9. TROUBLESHOOTING·······································11 10. DISASSEMBLY INSTRUCTIONS·····················19 11. PARTS LIST······················································21 12. OPTIONAL PARTS···········································23 NOTE: This service manual describes technical data of the indoor units. As for outdoor units MUH-GA50VB - E1 , MUH-GA60VB - E1 and MUH-GA80VB refer to service manual OB368. E1 , OB367-1.qxp 1 04.10.14 1:20 PM Page 2 TECHNICAL CHANGES MSH-A18WV - E1 ➔MSH-GA50VB - E1 MSH-A24WV - E1 ➔MSH-GA60VB - E1 MSH-A30WV - E1 ➔MSH-GA80VB - E1 1. Model name has been changed. Indication of capacity has been changed. (BTU➔kW) 2. Grille design has been changed. 3. Unit size has been changed.(W 1,100aoH 325aoD 227a ➔ W1,100aoH 325aoD 258a) 2 PART NAMES AND FUNCTIONS INDOOR UNIT MSH-GA50VB - E1 MSH-GA60VB - E1 MSH-GA80VB - E1 Air cleaning filter (option) (White bellows type) Grille Air inlet To Breaker Front panel Power supply cord Catechin air filter Remote control receiving section Vertical vanes Horizontal vane Remote controller Operation section Display section (When the grille is opened) Operation indicator lamp Emergency operation switch Remote control receiving section ACCESSORIES Indoor unit 1 2 3 4 5 6 7 Installation plate Installation plate fixing screw 4 o 25 mm Remote controller holder Fixing screw for 3 o 3.5 o 1.6 mm (Black) Battery (AAA) for remote controller Wireless remote controller Felt tape (Used for left or left-rear piping) 2 MSH-GA50VB MSH-GA60VB MSH-GA80VB 1 7 1 2 2 1 1 E1 E1 E1 OB367-1.qxp 04.10.14 1:20 PM Page 3 REMOTE CONTROLLER MSH-GA50VB - E1 MSH-GA60VB - E1 MSH-GA80VB - E1 Signal transmitting section Operation display section PM OPERATE /STOP (ON /OFF)button AM TOO ON/OFF WARM TOO COOL TEMPERATURE buttons Indication of remote controller model is on back. Open the front lid. CLOCK PM AM TOO ON/OFF WARM VANE button (Horizontal vane button) TOO COOL FAN STOP VANE START I FEEL COOL FAN SPEED CONTROL button OFF-TIMER button HEAT DRY ON-TIMER button MODE WIDE VANE HR. OPERATION SELECT button ECONO COOL LONG ECONO COOL button MIN. HR. button MIN. button (TIME SET button) RESET CLOCK CLOCK SET button WIDE VANE button (Vertical vane button) LONG button RESET button 3 OB367-1.qxp 3 04.10.14 1:20 PM Page 4 SPECIFICATION Indoor model MSH-GA50VB Cooling Function Power supply Special remarks Fan motor Electrical data Capacity Air flow(High/Med.w/Low w ) K /h Power outlet A Running current A Power input W Auxiliary heater A(kW) Power factor % Fan motor current A Model Winding " resistance(at 20:) Dimensions WOHOD mm Weight kg Air direction Sound level(High/Med.w /Low w) dB Fan speed(High/Med.w /Loww ) rpm Fan speed regulator Thermistor RT11(at 25:) k" Thermistor RT12(at 25:) k" Remote controller model Heating Single phase 230V, 50Hz 768/642 w/528 w 10 0.3 60 — 87 0.30 RC4V32-AA WHT-BLK 293 BLK-RED 146 1,100O325O258 16 5 42/38w /34 w 1,070/920w /780w 3 10 10 KM04A Electrical data Fan motor Special remarks Heating Single phase 230V, 50Hz 768/672 w /588 w 768/642 w/528 w 10 0.3 60 — 87 0.30 RC4V32-AA WHT-BLK 293 BLK-RED 146 1,100O325O258 16 5 45/40 w/34 w 45/41w /37 w w w w/780 w 1,070/920 1,070/960 /850 3 10 10 KM04A Cooling E1 Heating Single phase 230V, 50Hz Power supply Power outlet Running current Power input Auxiliary heater Power factor Fan motor current Model Winding resistance(at 20:) Dimensions WOHOD Weight Air direction Sound level(High/Med.w/Low w ) Fan speed(High/Med.w /Low w ) Fan speed regulator Thermistor RT11(at 25:) Thermistor RT12(at 25:) Thermistor RT13(at 25:) Remote controller model E1 Cooling MSH-GA80VB - Indoor model Function Capacity Air flow(High/Med.w/Low w ) MSH-GA60VB - E1 K /h A A W A(kW) % A 960/822w /684 w " mm kg dB rpm 960/834w /732 w 10 0.34 69 — 88 0.34 RC4V40-AA WHT-BLK 138.2 BLK-RED 159.0 1,100O325O258 16 5 47/42 w /37 w 1,310/1,130w /970 w 1,310/1,150 w/1,020 w 3 10 10 10 KM04A k" k" k" NOTE: Test conditions are based on ISO 5151. Cooling : Indoor DB27°C WB19°C Heating : Indoor DB20°C WB 15.5°C Outdoor DB35°C WB(24°C) Outdoor DB 7°C WB 6°C Indoor-Outdoor piping length : 5m w Reference value 4 OB367-1.qxp 04.10.14 1:20 PM Page 5 NOISE CRITERIA CURVES 4 MSH-GA50VB - E1 MSH-GA60VB - E1 FAN SPEED SPL(dB(A)) High FAN SPEED SPL(dB(A)) LINE High 42 80 70 NC-70 60 NC-60 50 NC-50 40 NC-40 30 NC-30 20 10 APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE 63 125 NC-20 250 500 1000 2000 4000 80 70 NC-70 60 NC-60 50 NC-50 40 NC-40 30 NC-30 20 10 8000 45 Test conditions, Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19: Heating : Dry-bulb temperature 20: Wet-bulb temperature 15.5: 90 OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR Test conditions, Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19: Heating : Dry-bulb temperature 20: Wet-bulb temperature 15.5: 90 APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE 63 BAND CENTER FREQUENCIES, Hz 125 NC-20 250 500 1000 2000 High LINE 47 OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR Test conditions, Cooling : Dry-bulb temperature 27: Wet-bulb temperature 19: Heating : Dry-bulb temperature 20: Wet-bulb temperature 15.5: 90 80 WALL 1m MICROPHONE NC-70 60 NC-60 50 NC-50 40 NC-40 30 NC-30 10 INDOORUNIT 0.8m 70 20 APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE 63 125 NC-20 250 500 1000 2000 4000 4000 BAND CENTER FREQUENCIES, Hz MSH-GA80VB - E1 FAN SPEED SPL(dB(A)) 8000 BAND CENTER FREQUENCIES, Hz 5 LINE 8000 OB367-1.qxp 04.10.14 1:20 PM 5 Page 6 OUTLINES AND DIMENSIONS MSH-GA50VB - E1 MSH-GA60VB - E1 MSH-GA80VB - E1 Unit: mm Installation plate Indoor unit 98 7.5 173 98 414.5 414.5 173 47 2.5 47 255.5 1068 315 INDOOR UNIT Wall hole [75 258 1100 Air in 5 Installation plate { Liquid line [ 6.35- 0.5m Gas line [ 12-0.43m Insulation [ 50 O.D [ 32 I.D for MSH-GA50VB Liquid line [ 9.52- 0.5m Gas line [ 12-0.43m Insulation [ 50 O.D [ 32 I.D for MSH-GA60/GA80VB 325 { 791 56 253 Air out 19 162 58 Drain hose [16 (Connected part O.D) Insulation [28 Power supply cord Lead to right 2.0m Lead to left 1.0m Wireless remote controller 6 04.10.14 1:20 PM 6 Page 7 WIRING DIAGRAM MSH-GA50VB - E1 MSH-GA60VB - E1 INDOOR UNIT TO OUTDOOR UNIT CONNECTING 12V MODELS WIRING DIAGRAM HIC1 3 TB N POWER SUPPLY CORD ~/N 230V 50Hz CN 151 BRN BLU CN 102 15 BLK GRY YLW BRN WHT RED 3 CN 121 C11 1 F11 TAB12 BRN RT12 CN112 NR11 3 2 1 BLU L 2 1 CN201 RED SR141 CN211 ELECTRONIC CONTROL CN P.C. BOARD 111 CN 101 3 3 4 1 2 3 4 5 6 MF RT11 3 PE MV2 MV2 MV1 GRN/YLW CIRCUIT BREAKER SYMBOL DISPLAY P.C.BOARD RECEIVER P.C.BOARD REMOTE CONTROLLER NAME SYMBOL NAME C11 INDOOR FAN CAPACITOR MV1 VANE MOTOR (HORIZONTAL) F11 FUSE (3.15A) MV2 VANE MOTOR (VERTICAL) DC/DC CONVERTER NR11 VARISTOR INDOOR FAN MOTOR (INNER FUSE) RT11 ROOM TEMPERATURE THERMISTOR HIC1 MF SYMBOL NAME RT12 INDOOR COIL THERMISTOR SOLID STATE RELAY SR141 TERMINAL BLOCK TB NOTES: 1.About the outdoor side electric wiring refer to the outdoor unit electric wiring diagram for servicing. 2.Use copper conductors only. (For field wiring) 3.Symbols below indicate. : Connector : Terminal block MSH-GA80VB - E1 INDOOR UNIT TO OUTDOOR UNIT CONNECTING 12V MODEL WIRING DIAGRAM 3 TB L NR11 3 2 1 BLU CN 151 CN 102 15 3 3 4 SR141 RT12 3 BLK GRY YLW BRN WHT RED CN 111 RT11 3 PE CIRCUIT BREAKER SYMBOL MV2 MV2 MV1 DISPLAY P.C.BOARD RECEIVER P.C.BOARD REMOTE CONTROLLER NAME NAME SYMBOL C11 INDOOR FAN CAPACITOR MV2 VANE MOTOR(VERTICAL) F11 FUSE(3.15A) NR11 VARISTOR DC/DC CONVERTER RT11 ROOM TEMPERATURE THERMISTOR MF INDOOR FAN MOTOR(INNER PROTECTOR) RT12 INDOOR COIL THERMISTOR (MAIN) MV1 VANE MOTOR(HORIZONTAL) RT13 INDOOR COIL THERMISTOR (SUB) HIC1 NOTES: 1.About the outdoor side electric wiring refer to the outdoor unit electric wiring diagram for servicing. 2.Use copper conductors only. (For field wiring) 3.Symbols below indicate. : Terminal block : Connector 7 SYMBOL SR141 TB MF CN211 ELECTRONIC CONTROL P.C. BOARD CN 101 BRN BLU CN 121 C11 1 F11 TAB12 BRN RT13 CN112 CN201 RED N POWER SUPPLY CORD ~/N 230V 50Hz 4 3 2 1 HIC1 GRN/YLW OB367-1.qxp NAME SOLID STATE RELAY TERMINAL BLOCK OB367-1.qxp 7 04.10.14 1:20 PM Page 8 REFRIGERANT SYSTEM DIAGRAM MSH-GA50VB - E1 MSH-GA60VB - E1 INDOOR UNIT INDOOR UNIT Refrigerant pipe [15.88 (with heat insulator) Refrigerant pipe [12.7 (with heat insulator) Indoor heat exchanger Indoor coil thermistor RT12 Distributor Indoor heat exchanger Flared connection Room temperature thermistor RT11 Indoor coil thermistor RT12 Distributor Flared connection Refrigerant pipe [6.35 (with heat insulator) Refrigerant pipe [6.35 (with heat insulator) MSH-GA80VB - E1 INDOOR UNIT Refrigerant pipe [15.88 (with heat insulator) Indoor coil thermistor RT12(main) Flared connection Room temperature thermistor RT11 Flared connection Indoor heat exchanger Unit:mm Flared connection Indoor coil thermistor RT13(sub) Room temperature thermistor RT11 Strainer #50 Flared connection Refrigerant pipe [9.52 (with heat insulator) Refrigerant flow in cooling Refrigerant flow in heating 8 OB367-1.qxp 04.10.14 1:20 PM 8 Page 9 SERVICE FUNCTIONS MSH-GA50VB - E1 MSH-GA60VB - E1 MSH-GA80VB - E1 8-1. TIMER SHORT MODE For service, set time can be shortened by short circuit of JPG and JPS on the electronic control P.C. board. The time will be shortened as follows. Set time : 1 minute ➔ 1-second Set time : 3 minute ➔ 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is shortened by short circuit of JPG and JPS.) 8-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the number of the indoor unit. How to modify the remote controller P.C. board Remove batteries before modification. The board has a print as shown below : Remote controller model : KM04A NOTE : For remodelling, take out the batteries and press the OPERATE/STOP(ON/OFF)button twice or 3 times at first. After finish remodelling, put back the batteries then press the RESET button. J1 J2 The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1. After modification, press the RESET button. Table 1 1 unit operation 2 units operation 3 units operation 4 units operation No. 1 unit No modification Same as at left Same as at left Same as at left No. 2 unit – Solder J1 Same as at left Same as at left No. 3 unit – – Solder J2 Same as at left No. 4 unit – – – Solder both J1 and J2 How to set the remote controller exclusively for particular indoor unit After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit. The indoor unit will only accepts the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker has turned off, or the power supply has shut down. Please conduct the above setting once again after the power has restored. 8-3. AUTO RESTART FUNCTION When the indoor unit is controlled with the remote controller, the operation mode, set temperature, and the fan speed are memorized by the indoor electronic control P.C. board. The “AUTO RESTART FUNCTION” sets to work the moment power has restored after power failure.Then, the unit will restart automatically. However if the unit is operated in “I FEEL CONTROL” mode before power failure, the operation is not memorized. In “I FEEL CONTROL” mode, the operation is decided by the initial room temperature. 9 OB367-1.qxp 04.10.14 1:20 PM Page 10 How to release “AUTO RESTART FUNCTION” 1Turn off the main power for the unit. 2Pull out the electronic control P.C. board, the receiver P.C. board and the display P.C.board. (Refer to page 19.) 3Solder jumper wire to JR07 on the indoor electronic control P.C. board. (Refer to page 18.) C11 CN 21 1 CN201 SW1 RA102 CN151 CN121 CN111 CN112 TAB12 IC101 IC152 JR07 Operation 1If the main power has been cut, the operation settings remain. 2After the power is restored, the unit restarts automatically according to the memory.(However, it takes at least 3 minutes for the compressor to start running.) NOTE •The operation settings are memorized when 10 seconds have passed after the remote controller was operated with the remote controller. •If main power is turned off or a power failure occurs while AUTO START/STOP timer is active ,the timer setting is cancelled. •If the unit has been off with the remote controller before power failure, the auto restart function does not work as the power button of the remote controller is off. •To prevent breaker off due to the rush of starting current, systematize other home appliances not to turn on at the same time. •When some air conditioners are connected to the same supply system, if they are operated before power failure, the starting current of all the compressors may flow simultaneously at restart. Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current by adding to the system that allows the units to start one by one. 10 OB367-1.qxp 04.10.14 1:20 PM 9 Page 11 TROUBLESHOOTING MSH-GA50VB - E1 MSH-GA60VB - E1 MSH-GA80VB - E1 9-1. Cautions on troubleshooting 1. Before troubleshooting, check the following: (1) Check the power supply voltage. (2) Check the indoor/outdoor connecting wire for mis-wiring. 2. Take care the following during servicing. (1) Before servicing the air conditioner, be sure to first turn off the remote controller to stop the main unit, and then after confirming the horizontal vane is closed, turn off the breaker and / or disconnect the power plug. (2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic control P.C. board. (3) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the components. (4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires. Housing point Lead wiring 3. Troubleshooting procedure (1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality. To make sure, check how many times the abnormality indication is flashing on and off before starting service work. (2) Before servicing check that the connector and terminal are connected properly. (3) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and the components for bursting and discolouration. (4) When troubleshooting, refer to 9-2. and 9-3.. 4. How to replace batteries Weak batteries may cause the remote controller malfunction. In this case, replace the batteries to operate the remote controller normally. 1 Remove the front lid and insert batteries. 2 Press the RESET button with tip end of ball point Then reattach the front lid. pen or the like, and then use the remote controller. Insert the negative pole of the batteries first. Check if the polarity of the batteries are correct. RESET button NOTE : If the RESET button is not pressed, the remote controller may not operate correctly. 11 OB367-1.qxp 04.10.14 1:20 PM Page 12 9-2. Instruction of troubleshooting Start Indoor unit operates. Outdoor unit doesn't operate. Outdoor unit operates in only Test Run operation. Check room temperature thermistor. Refer to 9-6. "Test point diagram and voltage". Outdoor unit doesn't operate even in Test Run operation. Refer to "Check of outdoor unit". Flash on and off at 0.5second intervals Cause: Indoor/ Outdoor unit • Mis-wiring 2-time flash Cause: Indoor unit • Trouble of room temperature/ indoor coil thermistor Refer to 9-5. D "How to check mis-wiring (When outdoor unit doesn't work)". Check room temperature thermistor and indoor coil thermistor. Refer to 9-6. "Test point diagram and voltage". Indoor unit operates. Outdoor unit doesn't operate normally. Unit doesn't operate normal operation in COOL or HEAT mode. Outdoor unit doesn't stop even if indoor unit stops. Refer to "Check of outdoor unit". 3-time flash Cause: Indoor unit • Trouble of indoor fan motor Refer to 9-5. A "Check of indoor fan motor". Indoor unit doesn't receive the signal from remote controller. Refer to "Check of R.V. coil". OPERATION INDICATOR lamp on the indoor unit is flashing on and off. Indoor unit operates, when the EMERGENCY OPERATION switch is pressed. Indoor unit doesn't operate, when the EMERGENCY OPERATION switch is pressed. Refer to 9-5.B "Check of remote controller and receiver P.C. board". 1. Check indoor / outdoor connecting wire. 2. Refer to 9-5.C "Check of indoor electronic control P.C. board". 7-time flash 6-time flash Cause: Cause: Outdoor unit Outdoor unit • Trouble of • Trouble of outdoor thermistor control in outdoor system unit 4-time flash Cause: Indoor unit • Trouble of indoor unit control system Replace the indoor electronic control P.C. board. Refer to "Check of outdoor thermistor". As for outdoor unit , refer to service manual OB368. 12 Replace the deicer P.C. board. 10-time flash Cause: Outdoor unit MUH-GA80VB • Trouble of low discharge temperature protection Refer to "Check of LEV". OB367-1.qxp 04.10.14 1:20 PM Page 13 9-3. Troubleshooting check table • The following indication applies regardless of shape of the indicator. Operation Indicator Lighted Not lighted · Flashing of the OPERATION INDICATOR lamp (on the left-hand side) indicates possible abnormalities. · The OPERATION INDICATOR lamp (on the left-hand side) is lighting during normal operation. Before taking measures, make sure that the symptom reappears, for accurate troubleshooting. Self check table No. Abnormal point Operation indicator lamp 0.5-second ON 1 Mis-Wiring 0.5-second OFF Indoor coil thermistor 2 Room temperature thermistor 2-time flash 3 Outdoor unit does not operate. 3 minutes after power supply turns ON, when serial signal is not received. • Refer to 9-5. D "How to check mis-wiring ". Detect Indoor coil/room temperature thermistor short or open circuit every 8 seconds during operation. • Refer to the characteristics of main indoor coil thermistor, sub indoor coil thermistor, and room temperature thermistor on page 18. 2.5-second OFF Indoor fan motor 2.5-second OFF Indoor 4 control system Detection method Outdoor unit does not operate. 3-time flash 4-time flash Checkpoint Symptom Indoor fan repeats When rotational frequency feedback signal is 12 seconds ON and 3minutes OFF. not emitting during 12-second indoor fan operation. When the indoor fan breaks, the fan keeps stopping. Outdoor unit does not operate. • Refer to 9-5. A "Check of indoor fan motor". When it cannot properly read data in the nonvolatile memory of the indoor electronic control P.C. board. • Check the indoor electronic control P.C. board. <Thermistor short> Thermistors are abnormal when they short after compressor start-up. <Thermistor open> Thermistors are abnormal when they open after compressor start-up. However, discharge temperature thermistor is abnormal when open circuit is detected more than 10 minutes after compressor start-up. • Shortage of refrigerant • Check the deicer P.C. board. Refer to "Check of outdoor thermistor". Refer to service manual OB368. When it cannot properly read data in the nonvolatile memory of the deicer P.C. board, outdoor unit stops [and restarts 3 minutes later(MUH-GA60VB).] • Check the deicer P.C. board. Refer to service manual OB368. MUH-GA80VB When discharge temperature has been 50: or less on cool operation, or has been 49: or less on heat operation for 20 minutes. MUH-GA80VB • Refer to "Check of LEV". • Check refrigerant circuit and refrigerant amount. Refer to service manual OB368. 2.5-second OFF 6-time flash 5 Outdoor thermistor 2.5-second OFF Outdoor unit does not operate. 7-time flash 6 Outdoor control system 2.5-second OFF Outdoor unit does not operate. 10-time flash MUH-GA80VB Low 7 discharge temperature protection Outdoor unit does not operate. 2.5-second OFF NOTE : When the indoor unit has started operation and the above detection method has detected an abnormality (the first detection after the power ON), the indoor electronic control P.C. board turns OFF the indoor fan motor with the OPERATION INDICATOR lamp flashing. 13 OB367-1.qxp 04.10.14 1:20 PM Page 14 9-4. Trouble criterion of main parts MSH-GA50VB - E1 MSH-GA60VB - E1 MSH-GA80VB - E1 Check method and criterion Measure the resistance with a tester. Room temperature (Part temperature 10˚C ~ 30˚C) thermistor(RT11) Normal Abnormal Indoor coil thermistor Open or short-circuit (RT12(main), RT13(sub)) 8 k" ~ 20 k" Measure the resistance between the terminals with a tester. (Part temperature 10˚C ~ 30˚C) Horizontal vane motor(MV1) Vertical vane motor(MV2) Normal MSH-GA50/GA60VB MSH-GA80VB 132 " ~ 144 " 282 " ~ 305 " 152 " ~ 166 " 141 " ~ 152 " MSH-GA50/GA60VB MAIN AUX Abnormal FUSE BLK BRN YLW GRY RED WHT Open or short-circuit MSH-GA80VB Measure the voltage power ON. Color of lead wire BRN – YLW YLW – GRY MAIN Normal 4.5 ~ 5.5V (When fan revolved one time) 0V➔5V➔0V (Approx.) Abnormal P Remain 0V or 5V Measure the resistance between the terminal with a tester. (Part temperature 10°C ~ 30°C) Normal 282" ~ 306 " AUX. Abnormal Open or short-circuit RED WHT MSH-GA80VB INNER PROTECTOR 135i 5: OPEN Color of lead wire WHT – BLK BLK – RED Figure BLK BRN YLW GRY RED MSH-GA50/GA60VB INNER FUSE 145: CUT OFF Sensor part Indoor fan motor(MF) Motor part Part name ROTOR YLW BRN ORN GRN P :INNER PROTECTOR 14 OB367-1.qxp 04.10.14 1:20 PM Page 15 9-5. Troubleshoot flow When OPERATION INDICATOR lamp flashes 3-time. Indoor fan motor doesn’t operate. A Check of indoor fan motor Turn OFF the power supply. Check connector CN211 visually. No Are lead wires connected? Yes Is soldered point of the connector correctly soldered? No Resolder it. Yes Reconnect the lead wires. Disconnect lead wires from connector CN211 on the indoor electronic control P.C. board. Measure resistance between lead wires No.3 and No.4 and then No.1 and No.4. Is resistance 0 (short circuit) or ∞ (open circuit)? Yes ( 0 or ∞ ) No (others) Repair or replace the indoor fan motor. Turn ON the power supply. Stop it if the unit operate. Insert screwdriver into air outlet to rotate indoor fan motor slowly for 1 revolution or over, and measure voltage between No.2(+) and No.3(-) on CN121. No Does voltage repeat 0V DC and 5V DC? Yes Replace the indoor electronic control P.C. board. Indoor unit operates by pressing the EMERGENCY OPERATION switch, but doesn’t operate with the remote controller. B Check of remote controller and receiver P.C. board w Check if the remote controller is exclusive for this air conditioner. Switch on the remote controller. Is LCD display on the the remote controller visible? No Replace the batteries.(Refer to page 11.) (not clear) Yes Remove the batteries, then set them back and press the RESET button. Check if the unit operates with the remote controller. Does the unit operate with the remote controller? No Turn on a radio to AM and press switch on the remote controller. Yes No OK Is noise heard from radio? Replace the remote controller. Yes Are there any fluorescent lights of inverter or rapid-start type within the range of 1m? Yes ● Reinstall the unit away from lights. ● Attach a filter on receiving part. No Measure the voltage between receiver P.C. board connector CN301 No.1(+) and No.3(-) when the remote controller button is pressed. Yes Is the voltage approx. 4V DC? No(5V or 0V DC) Replace the receiver P.C. board. 15 Replace the indoor electronic control P.C. board. OB367-1.qxp 04.10.14 1:20 PM Page 16 The unit doesn’t operate with the remote controller. Also, the OPERATION INDICATOR lamp doesn’t light up by pressing the EMERGENCY OPERATION switch. C Check of indoor electronic control P.C. board Check the both “parts side” and “pattern side” of indoor electronic control P.C. board visually. Varistor (NR11) Turn OFF the power supply. Remove indoor fan motor connector CN211 and vane motor connector CN151 from the indoor electronic control P.C. board and turn ON the power supply. Fuse (F11) Indoor electronic control P.C. board Does the unit operate with the remote controller? No Does the OPERATION INDICATOR lamp light up by pressing the EMERGENCY OPERATION switch? Yes Turn OFF the power supply. Replace the vane motor. Turn OFF the power supply. Yes Replace the fuse. Yes Is winding resistance of vane motor 0 "? Is fuse(F11) blown? No No Is winding resistance of fan motor 0 "? No Is varistor(NR11) burnt? Yes Yes Replace the fan motor. Replace the varistor. 16 No Replace the indoor electronic control P.C. board. OB367-1.qxp 04.10.14 1:20 PM Page 17 When OPERATION INDICATOR lamp flashes ON and OFF in every 0.5-second. Outdoor unit doesn’t operate. D How to check mis-wiring w Short circuit of JPG and JPS on the indoor electronic control P.C. board enables self -check to be displayed in 3 seconds. Start • Turn ON the power supply. (indoor/ outdoor unit) • Press once EMERGENCY OPERATION switch. After 3 minutes, mis-wiring is indicated (0.5-second ON, 0.5-second OFF) on OPERATION INDICATOR lamp on indoor unit.w Yes Make them sure. Is this mis-wiring, poor contact, or wire disconnection? No 1. Turn OFF the power supply (indoor/ outdoor unit) and disconnect indoor and outdoor connecting wire on indoor side. 2. Short-circuit terminal block N-3 by lead wire. 3. Turn ON the power supply (indoor unit) and press once EMERGENCY OPERATION switch. Is there 20V DC between both ends of R132 on the indoor electronic control P.C. board ? ( By tester, the stylus is between 0 ~ 20V. ) No Replace the indoor electronic control P.C. board. Yes • Turn OFF the power supply. (indoor unit) • Connect ON indoor/ outdoor connecting wire. Turn ON the power supply. (outdoor unit) No Is there 230V AC between L-N on the outdoor terminal block? Check the outdoor power supply and connection of wiring. Yes Is there 5V DC between J205 + -J101 No (MUH-GA50VB)/ J101 + -J401 - (MUH- GA60 /GA80VB) on the deicer P.C. board? Replace the deicer P.C. board. Yes During EMERGENCY OPERATION, is there 10V DC between both ends of R601 on the deicer P.C. board? (By tester, the stylus is between 5 ~10V.) Yes Replace the deicer P.C. board. As for outdoor unit, refer to service manual OB368. 17 No Make the wiring between CN730 on the deicer P.C. board and outdoor terminal block correct. OB367-1.qxp 04.10.14 1:20 PM Page 18 9-6. Test point diagram and voltage MSH-GA50VB - E1 MSH-GA60VB - E1 Indoor electronic control P.C. board MSH-GA80VB - E1 Fan motor power supply } Power supply input 230V AC + Fuse (F11) 250V AC 3.15A } 5V DC Room temperature thermistor(RT11) Indoor coil thermistor(RT12(main)) R132 MSH-GA80VB Indoor coil thermistor(RT13(sub)) Emergency operation switch Timer short mode point (JPS, JPG) (Refer to page 9.) + } Receiver P.C. board 12V DC Release of “Auto restart function” Solder jumper wire to JR07. (Refer to page 10.) 18 Resistance(k") Indoor coil thermistor(RT12(main), RT13(sub)) Room temperature thermistor (RT11) OB367-1.qxp 04.10.14 1:20 PM 10 Page 19 DISASSEMBLY INSTRUCTIONS <"Terminal with lock mechanism" Detaching points> In case of terminal with lock mechanism, detach the terminal as shown below. There are two types ( Refer to (1) and (2)) of the terminal with lock mechanism. The terminal with no lock mechanism can be removed by pulling it out. Check the shape of the terminal and work. (1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector is a terminal with lock mechanism Sleeve Locking lever MSH-GA50VB - E1 INDOOR UNIT 1Slide the sleeve. 2Pull the terminal while pushing the locking lever. MSH-GA60VB - E1 1Hold the sleeve, and pull out the terminal slowly. Connector MSH-GA80VB - E1 OPERATING PROCEDURE PHOTOS 1. Removing the front panel (1) Remove the screw caps of the front panel. Remove the screws. (2) Pull the panel down to your side slightly and unhook the catches at the top. Photo 1 Front panel Screws 2. Removing the electronic control P.C. board, the receiver P.C. board and the display P.C. board (1) Remove the front panel. (Refer to 1.) (2) Remove the screw of the electrical cover. Remove the electrical cover. (3) Remove the screws of the V.A. clamp. Remove the V.A. clamp. (4) Remove the screw of the terminal block. (5) Remove the screws of the ground wire. (6) Disconnect all the connectors and all the lead wires on the electronic control P.C. board. (7) Remove the R.L holder. (8) Remove the electronic control P.C. board. (9) Open the R.L holder, remove the receiver P.C. board and the display P.C. board. Photo 2 Screws of the ground wire Fan motor connectors Vane motor connector Indoor electronic control P.C. board Screw of the electrical cover Receiver Screw of the Screw of R.L V.A. clamp holder the terminal P.C. board block 19 OB367-1.qxp 04.10.14 1:20 PM Page 20 OPERATING PROCEDURE PHOTOS 3. Removing the electrical box (1) Remove the front panel. (Refer to 1.) (2) Remove the electrical cover. (Refer to 2.) (3) Disconnect the connector of the indoor coil thermistor. (4) Disconnect the motor connector (CN211 and CN121) and the vane motor connector (CN151) on the electronic control P.C. board. (5) Remove the screws of ground wire. (6) Remove the fan motor lead wire and indoor coil thermistor from the electrical box. (7) Remove the lead wire of vane motor from the bottom of electrical box. (8) Remove the screw fixing the electrical box and remove the electrical box. Photo 3 4. Removing the vane motor (1) Remove the front panel. (Refer to 1.) (2) Remove the electrical cover. (Refer to 2.) (3) Remove the lead wire of vane motor. (Refer to 3.) (4) Remove the R.L. holder. (5) Pull out the drain hose from the nozzle assembly and remove the nozzle assembly. (6) Remove the screws of the vane motor and disconnect the connector. (7) Remove the vane motor. Photo 4 Screws of the ground wire Screw of the electrical cover Screw of the electrical box Vane motors Photo 5 Screws of the vane motor Vane motor 5. Removing the line flow fan and the indoor fan motor (1) Remove the front panel. (Refer to 1.) (2) Remove the electrical box. (Refer to 3.) (3) Pull out the drain hose from the nozzle assembly and remove the nozzle assembly. (4) Remove the water cut. (5) Slide the hole cover and remove the hole cover. (6) Remove the hexagon socket set screw from the line flow fan. (7) Remove the screws fixing the fan motor and remove the fan motor. (Be careful not to drop the fan motor because it is heavy.) (8) Remove the screws fixing the left side of the heat exchanger. (9) Lift the left side of the heat exchanger. (10) Remove the line flow fan. Photo 8 Photo 6 Screws fixing the left side of the heat exchanger Photo 7 Indoor coil thermistor Water cut Hole cover Screws fixing the fan motor 20 Screws of the vane motor OB367-1.qxp 04.10.14 1:20 PM 11 Page 21 PARTS LIST MSH-GA50VB - E1 (WH) MSH-GA60VB - E1 (WH) MSH-GA80VB - E1 (WH) 11-1. INDOOR UNIT STRUCTURAL PARTS 11-2. INDOOR UNIT HEAT EXCHANGER 1 2 10 3 8 4 CATCH Optional 11 parts (See page 23.) 12 5 SCREW CAP 6 7 11-1. INDOOR UNIT STRUCTURAL PARTS Part number that is circled is not shown in the illustration. NO. 1 2 3 4 5 6 7 8 9 Part Name Part No. E02 E02 E02 E02 E02 E02 E02 E02 E02 527 685 888 408 685 888 534 685 891 970 234 000 142 067 010 100 975 007 Symbol in Wiring MSH-GA50 VB - E1 Diagram (WH) INSTALLATION PLATE BOX (WH) FRONT PANEL ASSEMBLY(WH) CATCH SCREW CAP (WH) GRILLE (WH) CATECHIN AIR FILTER CORNER BOX RIGHT LAMP PANEL Q'ty/unit MSH-GA60 MSH-GA80 VB - E1 VB - E1 (WH) (WH) 1 1 1 4 3 1 2 1 1 1 1 1 4 3 1 2 1 1 1 1 1 1 1 4 3 1 2 1 1 Remarks Including No.4,5,6 4PCS/ SET 3PCS/ SET 11-2. INDOOR UNIT HEAT EXCHANGER E02 E02 E02 11 E02 E02 12 E02 10 891 893 179 138 151 527 620 620 667 666 667 667 INDOOR HEAT EXCHANGER INDOOR HEAT EXCHANGER UNION (GAS) UNION (GAS) UNION (LIQUID) UNION (LIQUID) 1 1 1 1 1 1 1 21 {12.7 {15.88 {6.35 {9.52 OB367-1.qxp 04.10.14 1:20 PM Page 22 MSH-GA50VB - E1 (WH) MSH-GA60VB - E1 (WH) MSH-GA80VB - E1 (WH) 11-4. ACCESSORY AND REMOTE CONTROLLER 11-3. INDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS 1 20 19 23 24 2 3 SLEEVE BEARING 4 11 18 12 ROOM TEMPERATURE THERMISTOR 5 6 14 13 10 7 FUSE 8 9 VARISTOR 17 15 16 11-3. INDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS Part numbers that are circled are not shown in the illustration. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part No. E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 527 408 001 408 527 685 685 127 817 527 817 527 448 408 817 527 528 527 891 892 893 527 819 749 527 528 529 302 509 504 702 235 040 041 382 385 034 300 300 303 303 333 333 329 468 452 452 452 308 375 307 307 034 034 Part Name Symbol in Wiring MSH-GA50 VB - E1 Diagram (WH) LINE FLOW FAN BEARING MOUNT SLEEVE BEARING DRAIN HOSE NOZZLE (WH) VANE UPPER (WH) VANE LOWER (WH) FUSE F11 VARISTOR NR11 VANE CRANK SET INDOOR FAN MOTOR ASSEMBLY MF INDOOR FAN MOTOR ASSEMBLY MF VANE MOTOR (VERTICAL) MV2 VANE MOTOR (HORIZONTAL) MV1 MOTOR BAND MOTOR BAND DISPLAY P.C. BOARD RECEIVER P.C. BOARD ELECTRONIC CONTROL P.C. BOARD ELECTRONIC CONTROL P.C. BOARD ELECTRONIC CONTROL P.C. BOARD RT11 ROOM TEMPERATURE THERMISTOR TB TERMINAL BLOCK RT12 INDOOR COIL THERMISTOR RT12, RT13 INDOOR COIL THERMISTOR VANE MOTOR SUPPORT SET(RIGHT) VANE MOTOR SUPPORT SET(LEFT) Q'ty/unit MSH-GA60 VB - E1 (WH) MSH-GA80 VB - E1 (WH) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 2 1 Remarks 3.15A RC4V32 Including RUBBER MOUNT RC4V40 Including RUBBER MOUNT RIGHT & LEFT UP & DOWN 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AUTO RESTART Including No.16 AUTO RESTART Including No.16 AUTO RESTART Including No.16 11-4. ACCESSORY AND REMOTE CONTROLLER 23 E02 529 426 24 E02 527 083 REMOTE CONTROLLER REMOTE CONTROLLER HOLDER 22 KM04A OB367-1.qxp 04.10.14 1:20 PM 12 Page 23 OPTIONAL PARTS AIR CLEANING FILTER ● AIR CLEANING FILTER removes fine dust of 0.01 micron from air by means of static electricity. ● Normal life of AIR CLEANING FILTER is 4 months. However, when it becomes dirty, replace it as soon as possible. ● Clogged AIR CLEANING FILTER may reduce the air conditioner capacity or cause frost on the air outlet. ● DO NOT reuse AIR CLEANING FILTER even if it is washed. ● DO NOT remove or attach AIR CLEANING FILTER during unit operation. Model MSH-GA50VB - E1 MSH-GA60VB - E1 MSH-GA80VB - E1 Part No. MAC-1700FT Air cleanig filter (White bellows type) 23 OB367-1.qxp 04.10.14 1:20 PM Page 24 HEAD OFFICE: MITSUBISHI DENKI BLDG.,2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO100-8310, JAPAN C Copyright 2004 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD Distributed in Oct. 2004. No.OB367 6 Made in Japan New publication, effective Oct. 2004 Specifications subject to change without notice.