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CLEAR-COM ECLIPSE ICS 92/52 INTERCOM PANELS INSTRUCTION MANUAL ICS 92/52 Intercom Panels Instruction Manual © 1997, 2000, 2004, 2005, 2008 Vitec Group Communications Ltd. All Rights Reserved. Part Number 810301Z Rev. 3 Vitec Group Communications LLC 850 Marina Village Parkway Alameda, CA 94501 U.S.A Vitec Group Communications Ltd 7400 Beach Drive IQ Cambridge Cambridgeshire United Kingdom CB25 9TP Vitec Group Communications Room 1806, Hua Bin Building No. 8 Yong An Dong Li Jian Guo Men Wai Ave Chao Yang District Beijing, P.R. China 100022 ® Clear-Com, CellCom/FreeSpeak and the Clear-Com Communications Systems logo are registered trademarks of The Vitec Group plc. CONTENTS OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Front-Panel Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . 1-2 Communication-Error Indicator . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Speaker/Headset Level Controls . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Intercom Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Page Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Mute Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Listen Level Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Talk/Listen Selectors and Indicators . . . . . . . . . . . . . . . . . . . . . 1-3 Selector Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Talk and Listen Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Monitoring/Eavesdropping Indicators . . . . . . . . . . . . . . . . . . . 1-3 Call-Waiting Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 In-Use Tally Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Telephone Off-Hook Tally Indicator. . . . . . . . . . . . . . . . . . . . . 1-4 Radio Receiver Active Tally Indicator . . . . . . . . . . . . . . . . . . . 1-4 Panel Connected Tally Indicator . . . . . . . . . . . . . . . . . . . . . . . 1-4 Audio Presence Tally Indicator . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Answer-Back Facility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Answer Back Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Answer Back Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Answer-Back Label Selection . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Removing Labels from the Answer-Back Stack . . . . . . . . . . . 1-5 Function Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Panel Mic Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Mic On Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Speaker On Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Listen Level Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Listen Level Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Listen Level Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Call Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Remote Telephone Line Release . . . . . . . . . . . . . . . . . . . . . 1-7 Listen Labels Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Expansion Panel Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Vitec Group Communications ICS 92/52 Intercom Panels Instruction Manual i Digital Matrix Frame to Panel Wiring. . . . . . . . . . . . . . . . . . . . . . . 2-1 Single-Pair Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Coax Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Main AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Headset Sidetone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Panel Microphone Gain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Speaker Mute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Page Volume Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Panel-to-Matrix Card Baud Rate . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Panel Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Bill of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Bill of Materials for ICS-92/92T Main PCB . . . . . . . . . . . . . . . . . 3-11 Bill of Materials for ICS-92/92T Selector Switch PCB . . . . . . . . . 3-17 Bill of Materials for ICS-92/92T Display PCB . . . . . . . . . . . . . . . 3-19 Bill of Materials for ICS-52/52T Selector Switch PCB . . . . . . . . . 3-22 Bill of Materials for ICS-52/52T Display PCB . . . . . . . . . . . . . . . 3-24 Bill of Materials for ICS-92/ICS-92T Function Switch PCB . . . . . 3-25 Bill of Materials for COM-20 Communication PCB . . . . . . . . . . . 3-27 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 ICS-92/52 Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Front-Panel Controls and Connectors. . . . . . . . . . . . . . . . . . . . . . 4-1 Rear-Panel Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Panel Microphone Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Headset Microphone Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Local Program Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Headphone Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Speaker Amplifier Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Line Input (2 -pair Listen from Matrix) . . . . . . . . . . . . . . . . . . . . . . 4-2 Line Output (2-pair Talk to Matrix) . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Logic Input #1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Logic Input #2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Mute Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Panel Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 ii Vitec Group Communications ICS 92/52 Intercom Panels Instruction Manual Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Package Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 OPT-100 Auxiliary Audio I/O Option . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 SA Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Accessory Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 XPL-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 XPL-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W-1 Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exceptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warranty Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Non-Warranty Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vitec Group Communications ICS 92/52 Intercom Panels Instruction Manual W-1 W-1 W-2 W-2 iii iv Vitec Group Communications ICS 92/52 Intercom Panels Instruction Manual IMPORTANT SAFETY INSTRUCTIONS For your safety, it is important to read and follow these instructions before operating an ICS-92/52 intercom station: (1) WARNING: To reduce the risk of fire or electric shock, do not expose an ICS-92/52 intercom station to rain or moisture. Do not operate an ICS-92/52 intercom station near water, or place objects containing liquid on it. Do not expose an ICS-92/52 intercom station to splashing or dripping water. Please read and follow these instructions before operating an ICS-92/52 intercom station. (2) For proper ventilation, make sure ventilation openings are not blocked. Install the ICS-92/52 according to the directions in the Installation Chapter of this manual. (3) Do not install an ICS-92/52 intercom station near a heat source such as a radiator, heat register, stove, or other apparatus (including amplifiers) that produces heat. Do not place naked flame sources such as candles on or near an i-station. (4) Do not defeat the safety purpose of the polarized or grounding-type plug. A polarized plug has two blades, with one blade wider than the other. A grounding-type plug has two blades and a third grounding prong. The wide blade or the third prong is provided for your safety. If the provided plug does not fit into your outlet, consult an electrician for replacement of the obsolete outlet. (5) Protect the power plug from being walked on or pinched particularly at plugs, convenience receptacles, and the point where they exit from the i-station’s chassis. (6) Only use attachments/accessories specified by Clear-Com Communication Systems. (7) Unplug the ICS-92/52 station during lightning storms or when unused for long periods of time. (8) Refer all servicing to qualified service personnel. Servicing is required when: • The ICS-92/52 station has been damaged in any way, such as when a power-supply cord or plug is damaged. • Liquid has been spilled or objects have fallen into the ICS-92/52 station’s chassis. • The ICS-92/52 station has been exposed to rain or moisture. • The ICS-92/52 station does not operate normally. • The ICS-92/52 station has been dropped. Please familiarize yourself with the safety symbols in Figure 1. When you see these symbols on an ICS-92/52 intercom station, they warn Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual iii you of the potential danger of electric shock if the station is used improperly. They also refer you to important operating and maintenance instructions in the manual. CAUTION RISK OF ELECTRIC SHOCK DO NOT OPEN This symbol alerts you to the presence of uninsulated dangerous voltage within the product's enclosure that might be of sufficient magnitude to constitute a risk of electric shock. Do not open the product's case. This symbol informs you that important operating and maintenance instructions are included in the literature accompanying this product. Figure 1: Safety Symbols iv Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 1 OPERATION INTRODUCTION This chapter describes how to operate the ICS-92 and ICS-52 intercom panels and their digital equivalents, the ICS-92T and ICS-52T intercom panels. Panel operators can use this manual after the Eclipse System has been correctly installed and configured. DESCRIPTION The ICS-92/92T and ICS-52/52T intercom panels are each assembled in a small 1-RU high (1.75 in. or 44.45 mm) chassis. The ICS-92/92T has nine selector keys; the ICS-52/52T has five. The ICS-92/92T and ICS-52/52T have the following features: • Individually adjustable listen levels • Panel fits in one vertical rack unit (1.75 in. or 44.45 mm) • A five character LED display above each selector key • Built-in speaker and optional plug-in panel microphone • Front-panel headset connector • Call signaling capability • “Answer Back” facility • Local program input • Programmable relay • Mute relay • Two logic inputs for external control of selected panel functions. The ICS-92/92T and ICS-52/52T can be equipped with the following options: • XPL-12/22 expansion key panels • OPT-100 auxiliary audio output Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 1-1 FRONT-PANEL CONTROLS AND INDICATORS The front-panel controls and indicators include: • Communication-error indicator • Talk/listen selectors and indicators • “Answer Back” facility • Function buttons Communication-Error Indicator If the panel should lose data communication with the matrix frame, all of the red LEDs will flash slowly. When data communication is restored, the panel will automatically return to normal operation. Speaker/Headset Level Controls To adjust the speaker or headset volume, use the “intercom” volume controls. The speaker volume can also be affected by three software-controlled functions: Page Override, Mute Level, and Listen Level Adjustment. Intercom Volume The “Intercom” volume control sets the overall level of all signals coming from the matrix frame, except for the page mode, which is controlled by an internal software function (see the next section, “Page Override”). Page Override Page override is a special function in the panel in which the intercom volume defaults to a preset to a value when commanded to by the central matrix. Any fixed group can be assigned the page-override function through the configuration program. The configuration program determines preset value for each panel. If the preset value is lower than the setting of the front-panel volume control, the volume will be controlled by the front-panel control. Mute Level This turns down the speaker level when any talk is active at the panel. The amount of muting (measured in dB) is set by the configuration program for each panel. This function helps prevent possible feedback. The maximum amount of muting is 15 dB below full volume. If the front panel control is set below that level, then muting will have no effect. Listen Level Adjustment The level of any active listen path can be adjusted individually. Refer to “Listen Level Mode” on page 1-6. 1-2 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual Talk/Listen Selectors and Indicators The following section describes the operation of the talk/listen selectors and their associated indicators. Selector Operation The selectors operate as both talk and listen selectors; they also work as volume controls when the panel is in listen-level mode (see“Listen Level Button” on page 1-6). Pressing a selector down accesses a talk label; pushing it up accesses a listen label. Pushing the talk selector down and quickly releasing it will “latch” the selector and the talk path will stay active until it is pressed again. Pressing and holding a talk selector causes the talk path to stay active only for as long as it is held down. Listen selectors operate in the same manner. To prevent the selector on the panel from latching in the talk position (local latch disable), or to prevent any panel from latching a talk to the panel (global latch disable) use the configuration program. Display Screen The “Answer Back” selector and each talk/listen selector has a five-character LED display above it to indicate its assigned label. If more than one talk label is assigned to a talk selector, only the first one will be displayed. Pushing the “Listen Labels” button will toggle the talk/listen selector display between the talk and listen labels. The green LED next to the “Listen Labels” button will light when the listen labels are displayed. Talk and Listen Indicators When a talk path is active, the red LED above the selector lights continuously. When a listen path is active, the green LED above the selector lights continuously. Monitoring/Eavesdropping Indicators If any other panel begins monitoring a panel a beep (the monitoring-alert tone) will sound at the panel. To inhibit the monitoring-alert tone, use the configuration program. Call-Waiting Indicator If a panel calls another panel with a selector programmed for that label, the LED will rapidly flash red. This flashing is a call-waiting tally. To answer the incoming call, push the indicated talk selector. The call-waiting tally will be cleared when the call is answered or after the call is terminated and the answer-back, auto-clear time out lapses. Regardless of whether a selection is programmed with a caller’s label, the label will be placed in the answer-back stack (see “Removing Labels from the Answer-Back Stack” on page 1-5). Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 1-3 In-Use Tally Indicator If a selector is assigned to a label and another panel is currently using that label, the LED will double-flash once per second to indicate the label is in use. This tally must be enabled from the configuration software. Telephone Off-Hook Tally Indicator When a telephone interface is assigned to a talk selector, the talk LED will flash once per second if that telephone is off the hook. This tally must be enabled from the configuration program. Radio Receiver Active Tally Indicator When a two-way radio interface port is assigned to a talk selector, the LED will flash once per second when that radio’s receiver is active. This tally must be enabled from the configuration program. Panel Connected Tally Indicator This tally is used when a panel is connected to the frame by a high-speed data line (such as an ISDN or T1 line) that might be inactive periodically. The red LED of any talk selector associated with that panel will flash once per second when the panel is on-line. This tally must be enabled from the configuration program. Audio Presence Tally Indicator When a label is assigned to a listen selector, the LED will flash once per second to indicate someone is talking on that channel. This tally must be enabled from the configuration program. Answer-Back Facility The primary function of the answer-back facility is to answer calls from other panels or interfaces not assigned to a panel’s selectors. Panels and interfaces that are assigned to a panel’s selectors also can be answered with the answer-back facility. The following sections describe the use of the answer-back facility. Answer Back Display The answer-back display is located above the “Answer Back” key. It displays the call that is next in line from a list of as many as eight incoming calls. This list is referred to as the answer-back stack. Answer Back Selector The “Answer Back” selector answers calls from panels and interfaces that are both assigned and unassigned to the panel. When a call arrives from a panel or interface: 1-4 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual • The calling panel’s label will be placed in the answer-back stack and be shown in the answer-back display. The maximum stack size is eight calls. • The red LED will flash. These two conditions will continue until the call is answered, or until the answer-back time-out period lapses and the caller’s label is automatically removed. To answer the call, push the “Answer Back” selector. The red LED will turn off and the green LED will turn on, indicating an active talk path to the caller. The talk path is active for as long as the selector is held. Note: The “Answer Back” selector cannot be latched; it is a momentary-only function. Calls from panels or interfaces assigned to panel selectors will also be indicated by their associated LEDs. Answer-Back Label Selection If another call or calls comes in while using the answer-back selector: • The user will hear the caller’s voice • The label will be placed in the answer-back stack. To answer the next caller: 1. Push up on the “Answer Back” selector to remove the current caller and to display the next label in the answer-back stack. 2. Once the desired label is displayed, press the selector down to talk. Removing Labels from the Answer-Back Stack Any label will be automatically removed from the stack if it is not answered within a certain time interval, which is set by the answer-back auto-clear time in the configuration program. To manually remove the current caller’s label from the answer-back stack, push up on the “Answer Back” selector. Function Buttons The following are the panel’s function selectors: • Panel Mic • Speaker On • Mic On • Listen Level. Panel Mic Button This button selects the panel or headset microphone. If a headset is plugged in, the panel will automatically switch to headset microphone operation. If the headset is unplugged, the panel will automatically Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 1-5 switch back to panel microphone operation. The LED will be on when the panel microphone is active. Mic On Button This button activates the panel or headset microphone, whichever has been selected. The green LED indicates when the microphone is on. If a talk is activated while the microphone is off, it will turn on. Speaker On Button This button functions only when a headset is plugged into the panel. To toggle the speaker on and off, push the “Speaker On” button. The LED indicates when the speaker is on. Listen Level Button The Listen Level button has four functions: • Activating the listen-level mode • Resetting the listen-level settings • Sending call signals • Releasing auto-answered telephone lines. Listen Level Mode To use the listen-level adjust mode: 1. Push (for less than 1 seconds) and quickly release the “Listen Level” button. 2. The LEDs of all active listen selectors will begin to flash to indicate the function is on. Note: Only active selectors can be adjusted in listen-level mode. 3. Use the selector associated with the intended label to increase (up) or decrease (down) the volume. 4. To exit, push the “Listen Level” button or wait for the 3 seconds time-out. Note: If the active listen path is pushed higher than the maximum value, the other paths will be driven down so that the desired path has more emphasis. Listen Level Reset To reset the Listen Level to default settings: 1. Press (for less than 1 second) and quickly release the “Listen Level” button. 2. Press and hold the “Listen Level” button for 3 seconds 3. Release the “Listen Level” button. Call Signals To activate a call signal: 1-6 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 1. Push and hold (for at least 1 second) the “Listen Level” button until the panel indicates it is in “Call Signal” mode. The call signal will be sent each time the selector with that label assignment is pushed down and will remain so until the call-signal mode times out (about 5 seconds). Call signals can be issued to any talk label assigned to a panel’s talk/listen selectors. If more than one label is assigned to a selector, all labels will receive the signal. If a label is a fixed group, the entire group will receive the call signal. If the label is a party line, then every panel listening on the party line will receive the call signal. Remote Telephone Line Release This function is available only if specifically enabled in the configuration program. To hang up a telephone interface left off the hook: 1. Push and hold the “Listen Level” button for at least 1 second to activate the call-signal mode. 2. While holding the “Listen Level” button, press the talk selector of the desired telephone’s label. 3. Release the “Listen Level” button. Note: In addition to hanging up the telephone interface, this will deactivate any talk/listen selector set to the interface from anywhere in the system. Listen Labels Button The “Listen Labels” button displays listen labels on the front panel and any display expansion panel (XPL-12 or XPL-22) connected to the panel. Momentarily pressing and quickly releasing the button will cause all panels to display the listen labels assigned to the selectors. If the listen and talk labels are the same, then there will be no change. When this function is active the green LED next to the “Listen Labels” button will be lit. To exit this mode momentarily press and release the “Listen Labels” button again. The panel displays will return to their normal state and the green LED next to the “Listen Labels “ button will be extinguished. EXPANSION PANEL OPERATION Optional expansion panels provide additional selectors that operate the same way as a panel’s selectors, including talk, listen, tally, and error indication. The XPL-12 expansion panel provides 12 additional selectors. The XPL-22 expansion panel provides 22 additional selectors. Each expansion panel offers illuminated 5-character labels for every key. Only one rack unit (1RU) of a standard Electronics Industry Association equipment rack is required for each expansion panel. The panels’ compact size makes them ideal for use in TV control rooms, Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 1-7 edit suites, mobile OB vans, and any other location where many talk/listen keys are necessary but space it at a premium. 1-8 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 2 INSTALLATION INTRODUCTION This chapter covers the installation of the ICS-92/92T and ICS-52/52T intercom panels. It also describes panel adjustments available for: • Headset sidetone • Panel microphone gain • Speaker mute • Page volume level • Panel-to-matrix card baud rate DESCRIPTION Installation of the ICS-92/92T and ICS-52/52T, including options such as expansion key panels, are identical to the ICS-2003 except for the following: • Digital wiring for the ICS-92T and ICS-52T • Mains AC power • No front-panel adjustment of local program input • Physical size • No “Second Ear” output WIRING DIGITAL MATRIX FRAME TO PANEL WIRING The ICS-92T and ICS-52T differ from the ICS-92 and ICS-52 because they include a digital audio/data communications module (COM-20) that works in conjunction with the DIG-2 digital interface module to connect the digital panel to the matrix frame. The DIG-2 digital interface module offers two options for wiring the frame to intercom panels. One option is a single pair of double-shielded (braid and foil) 24 AWG conductor CAT-6 Enhanced STP cable with RJ-45 connectors. The second option, available because only one pair is required, is 75-ohm (RG59) braid-shielded coax cable. For this option, a BNC-16 adaptor is required. In addition, each panel may require other connector wiring, depending on the options and accessories that are installed. Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 2-1 For more information on the DIG-2 digital interface and the DIF-102 frame which houses it, refer to the DIG-2/DIF-102 Digital Interface and Frame Instruction Manual in the Eclipse set of manuals. Single-Pair Digital Single-pair digital wiring requires double-shielded 24 AWG conductor CAT-6E enhanced STP cable. Pair 1 transmits and receives multiplexed digital and analog between the matrix port and the panel. Note: Ensure that the Select switch on the panel’s rear panel is in the correct position for the intended use. ATT-T568B (Modular Jumpers Wired One to One) Panel End Matrix Frame End Pair 2 No Connection (NC) 1 1 No Connection (NC) 2 2 No Connection (NC) 3 Multiplexed Data/Audio 4 Multiplexed Data/Audio 5 No Connection (NC) 6 No Connection (NC) 7 No Connection (NC) 8 Pair 1 3 4 Pair 3 5 6 Pair 4 7 8 Figure 2-1: Matrix Frame to Digital Panel Wiring Using RJ-45 Coax Digital Coax digital wiring requires double-shielded 24 AWG conductor CAT-6 Enhanced STP cable connected to a 75-Ohm (RG59) braid-shielded coax cable with a BNC-16 adaptor. Pair 1 transmits and receives multiplexed digital and analog between the matrix port and the panel. Note: Ensure that the Select switch on the panel’s rear panel is in the correct position for the intended use. 2-2 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual Matrix Frame End BNC-16 No Connection (NC) 1 1 No Connection (NC) 2 2 No Connection (NC) 3 Panel End 3 Pair 1 Multiplexed Data/Audio 4 4 Multiplexed Data/Audio 5 5 No Connection (NC) 6 6 No Connection (NC) 7 7 No Connection (NC) 8 8 Figure 2-2: Matrix Frame to Digital Panel Wiring Using BNC-16 and Coax MAIN AC POWER The ICS-52/52T and ICS-92/92T panels can be powered by any source that can supply between 12 and 16 V RMS AC at 750 mA. The panels are shipped with a wall-mounted transformer that provides 14 V RMS AC to the panel. Two types of transformer are available: one operates on a mains AC input power of 117 V (part number 730166) and the other operates on a mains AC input power of 220 V (part number 820049). Make sure to specify the proper transformer when ordering the panel. To connect the transformer, route the cord from the transformer’s secondary to the panel’s “AC Power Input” connector on the rear panel. This is a 2.1 mm coax connector. When routing the cord make sure to use the stress relief on the rear panel. The power input to the panel is internally protected with a 0.9 ampere “poly fuse,” a self-healing fuse that will recover when the fault is removed. ADJUSTMENTS The following panel parameters are adjustable either internally on the panel’s main PCB, or externally by selecting options in the configuration program: • Headset sidetone (main PCB) • Panel microphone gain (main PCB) • Speaker mute (configuration program) • Page volume level (configuration program) • Panel-to-matrix card baud rate (configuration program) All these parameters are set to factory defaults. Most panels should operate at these default settings; however, some applications may require readjustment. Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 2-3 HEADSET SIDETONE Sidetone is the sound of the user’s voice in his headset. To adjust sidetone: 1. Remove the panel cover. 2. Find the sidetone control (marked “P2 Sidetone”) on the main PCB. See Figure 3. 3. Connect a headset to the panel. 4. While speaking into the headset microphone, use a small screwdriver to turn the sidetone control until the sidetone is at the desired level. 5. Re-install the panel cover. Figure 2-3: Sidetone and Panel Microphone Gain Adjustment Controls PANEL MICROPHONE GAIN You can adjust the preamplifier gain of the panel microphone over a range of 0 to 10 dB; the maximum is the panel microphone gain’s default setting. However, if two panels are talking to each other at the same time with the panel microphone gain set to maximum, feedback may occur even if the speaker mute (see the “Speaker Mute” section, next) is set to maximum. In this case, it will be necessary to turn the panel microphone gain down. Similarly, in some noisy environments it may be necessary to turn the panel microphone gain down and have the operator talk more closely into the microphone. To adjust the panel microphone gain: 1. Remove the panel cover. 2. Use a small screwdriver to adjust the control marked “P1” on the Main PCB. See Figure 3. 3. Reinstall the panel’s cover. SPEAKER MUTE When a panel microphone and a speaker are used together, feedback is possible. To reduce this possibility, the panel software will mute (turn down) the speaker level by some predetermined amount when both the microphone and speaker are enabled. The speaker mute can be adjusted from 0 to 15 dB; its default setting is 6 dB. 2-4 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual Refer to the Eclipse Configuration System Instruction Manual for instructions on muting the speaker. PAGE VOLUME LEVEL When Page Override is assigned to a label, the audio level at the destination panel(s) is predetermined. This function allows talking to someone even if his panel’s volume control is off. Two things will happen when a panel activates such a label: • If the destination speaker was off, it will turn on. • The panel(s)’s speaker output will be at the predetermined level regardless of the “Intercom” volume control setting, unless this control is set higher than the predetermined level. The page volume level can be adjusted within a range of 0 to 10, equivalent to the front-panel control settings of 0 equals off and 10 equals full pot. The page volume level’s default setting is 5. Refer to the Eclipse Configuration System Instruction Manual for instructions on using Page Override. PANEL-TO-MATRIX CARD BAUD RATE The RS-422 serial data communication between a panel and other devices can operate at standard (19.2 k baud, the default) and long-line (9600 baud) baud rates. Use long-line only if encountering problems with the standard baud rate. The baud rate is set from the configuration program and the panel automatically adapts. Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 2-5 2-6 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 3 MAINTENANCE INTRODUCTION This section provides panel microprocessor resetting instructions, troubleshooting guidelines, schematics, assembly drawings, and component lists for the ISC-92 and ICS-52 intercom panels and the ICS-92T and ICS-52T digital intercom panels. For information on XPL Accessory Panels, the OPT-100, and the COM-1 communications module, see the ICS-2003 Intercom Panel Instruction Manual. These panels operate at 14 VAC, supplied from an external transformer. Transformers can be ordered for either 117 VAC or 220 VAC. PANEL RESET The panel’s microprocessor has a reset button located in an unmarked hole just below the “Listen Labels” button on the right side of the unit’s front panel. If the panel is acting erratically, try resetting it by doing one of the following: • Inserting a small screwdriver or a stiff piece of wire (such as a bent paper clip) into the hole and pushing the reset button. • Unplugging the panel from AC power and reconnecting. TROUBLESHOOTING When experiencing the symptoms listed below, attempt the following solutions in the order outlined. The solutions are listed in order of difficulty with the first being the most simple and easy. For troubleshooting guidelines for the entire system, see the Overview chapter of this manual. • The panel’s LEDs and push-button lights fail to light. 1. Check mains AC power into the panel. 2. Ensure the external power supply is properly connected to the panel. 3. Replace the panel. • The LED indicator above a selector key does not light when the key is pressed. 1. Ensure the selector key has a label assigned to it (the LED indicator will not light without an assigned label). 2. Reset the panel. 3. Replace the panel. Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 3-1 • The panel appears to activate talk paths, but other panels can’t hear the panel operator. 1. Check Mic On/Off and Panel Mic buttons to ensure the intended microphone is selected and on. 2. If the correct microphone is turned on, ensure the panel audio has not been muted externally through the logic inputs. 3. Make sure the panel has not been defined as a nearby panel. 4. Enable Eavesdropping on the panel. 5. Test the integrity of the panel’s audio path by temporarily setting a forced listen to it. 6. Reset the panel. 7. Replace the panel. • The panel is inoperative and all red LEDs flash slowly. 1. Wait 60 seconds If the matrix frame has just been powered up, it is possible it is still downloading the configuration to the Matrix cards. 2. Ensure the cable connecting the panel to the matrix is plugged in at both ends. 3. Check the integrity of the data paths, especially the polarity for panels using a COM-10 communication module. 4. Check the configuration program to ensure the panel has been assigned the correct port type. 5. Confirm the matrix card type matches the panel. Panels with COM-10 communication modules should have an MTX-A8 or MVX-A8. Panels with COM-20 communication modules should have an MTX-D8 or MVX-D8. 6. Reset the panel’s matrix card in the Matrix frame. 7. Replace the panel’s matrix card in the Matrix frame. 8. Reset the panel. 9. Replace the panel. • No audio from the panel’s speaker. 1. Ensure the ‘Intercom” knob on the panel’s front panel is turned up. 2. Ensure the “Speaker On/Off” button is on. 3. Check whether audio can be heard in a headphone. 4. Check the configuration program and the panel’s logic inputs to ensure the speaker has not been software disabled. 5. Test the integrity of the panel’s audio path by temporarily setting a forced listen to it. 6. Reset the panel’s Matrix card in the Matrix frame. 7. Replace the panel’s Matrix card in the Matrix frame. 8. Reset the panel. 9. Replace the panel. 3-2 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual • The operator cannot hear another panel’s page or call signal tones. 1. Adjust the “Page Volume” control of the panel using the configuration program (refer to the PGM-WIN System Configuration Manual). 2. Check the panel’s configuration to see if page override is enabled. • Announce tones (eavesdropping indication, change tones, etc.) aren’t heard at the panel. 1. Check the panel’s Configuration menu to see if the monitoring tones and change tones are enabled. • Accessory panel keys do not function. 1. Check the accessory panel’s connection on the panel’s rear panel. 2. Ensure the external AC power transformers are correctly connected to the accessory panels. 3. Check the configuration program to ensure the correct number of keys are configured. BILL OF MATERIALS MISCELLANEOUS Device Description Part # CABLE 10-PIN FLAT CABLE 770011 CABLE 16-PIN FLAT CABLE (SPLIT 770010 CABLE 34-PIN FLAT CABLE 730181 CLAMP CABLE CLAMP, 3/16IN PLASTIC640054 FLASH ROM ICS-92 PROGRAM 710414 SPEAKER 41 X 71MM, SMALL MAGNET500138 TRANSFORMERPOWER PLUG-IN 117/14VAC 400008 TRANSFORMERPOWER PLUG-IN 220/14VAC 400011 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 3-3 Figure 3-4: Digital Block Diagram—ICS-92/92T/ICS-52/52T Main PCB 3-4 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual SERIAL BUS TO XP PANELS AUX RELAY MUTE RELAY DATA IN DATA OUT CLOCK RESET DATA DUAL DIGITAL POTS FOOT SWITCH INPUT EXTRA LOGIC INPUT HEADPHONE SENSE INPUT DUAL DIGITAL POTS STROBE FRONT PANEL TALK/LISTEN KEYS & LEDS 8-BIT SHIFT REGISTER CLOCK CLOCK OSC MICROPROCESSOR RESET A/D BUS A8-A15 LO PASS FILTER A8-A15 ADDRESS DECODER CONTROL BUS RAM MEMORY 16K BYTES A/D BUS ADDRESS BUS A0-A15 ADDRESS LATCH A0-A7 PROGRAM MEMORY 32K BYTES A/D BUS ANNOUNCE TONES OUTPUT TO AUDIO ICS-92/52 DIGITAL BLOCK DIAGRAM A/D BUS PORT 'E' INPUTS LATCH FRONT PANEL PROGRAM VOLUME INTERCOM VOLUME COM MODULE 8 D 7 6 5 4 3 (A8-A15) (CONTROL BUS) VCC 8 SEN 7 GND 27pF C2 07 XTAL R8 3.3K 27pF D2 1N4003 47 R10 10K MPSA13 Q1 R9 100K EXTRA LOGIC INPUT FOOT SW INPUT HEAD SENSE INPUT MUTE RELAY OUTPUT ANNOUNCE TONE OUT POT SERIAL DATA OUT POT SERIAL CLOCK POT SERIAL RESET 34 33 32 31 30 29 28 27 PA0 PA1 PA2 PA3 PA4 PA5 PA6 PA7 XP/AUDIO DATA OUT XP/AUDIO CLOCK XP RESET AUDIO RESET AUX. RELAY OUTPUT XP PANEL DATA RETURN R17 +5D 1K 20 21 22 23 24 25 PD0 PD1 PD2 PD3 PD4 PD5 IC1 68HC11 52 VRH 51 VRL C12 1uF MONO K1 +15A C IC7E 12 R40 220 IC7B 4 SER DATA J3 1 + SUPPLY 2 SER CLOCK 3 FRONT PANEL SELECT KEYS B + SUPPLY 4 RESET 5 GND. 6 KEY DATA GND. IC7F 15 R41 220 IC7A 2 9 10 A14 D +5D J5 1 +5D 2 +5D 3 +5D IRQ 6 20 %%oCS%%o 22 %%oOE%%o 27 %%oWE%%o AD1 AD2 AD3 AD4 AD6 (H4000-H7FFF RAM SPACE) AD7 12 IC24C 10 74HC00 11 IC24D 13 74HC00 4050 7 AD2 8 AD3 9 AD4 10 AD5 11 AD6 12 AD7 15 R/W /RST 14 9 8 16 /RST E (/WR) 17 AS 1 2 3 6 4 5 16 A B C G1 G2A G2B 8 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 15 14 13 12 11 10 9 7 (H2000-H27FF) (/H3000-H37FF) A0 19 A0 A1 20 A1 A2 21 A2 A3 22 A3 /TALK EN 23 /TALK EN /LIST EN 24 /LIST. EN (/H3800-H3FFF) C 25 D GND. 26 D GND. IC4 74HC138 3 E 18 AS 7 -15A TO SHEET 2 27 A GND. +15A 28 A GND. ANALOG CIRCUITS 29 +15V ANALOG SUPPLY 30 -15V ANALOG SUPPLY 1 9 6 AD1 14 /CE1 R/W (/RD) A11 A12 5 AD0 13 /CE0 +5D 8 IC3C 10 74HC00 COMMUNICATIONS MODULE 4 IRQ AD0 14 IC5 62C256L (E) 9 R/W A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 31 TALK AUDIO TALK AUDIO 32 A GND. XP/AUDIO DATA OUT 33 LISTEN AUDIO LISTEN AUDIO 34 A GND. 4050 7 TO SHEET 2 4050 4050 4050 4050 8 11 ANALOG CIRCUITS XP/AUDIO CLOCK ANNOUNCE TONE OUTPUT BEEP HEAD SENSE INPUT HEAD SENSE POT SERIAL DATA OUT POT SERIAL CLOCK POT SERIAL RESET POT DATA POT CLK. POT RESET XP/AUDIO DATA OUT XP/AUDIO CLOCK AUDIO RESET SER DATA SER CLK SER RESET 5 14 XP RESET 3 8 UNUSED IC3B 5 74HC00 PE0 E A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 7 7 UNUSED D0 D1 D2 D3 D4 D5 D6 D7 IC8 29C256 4 A13 A14 A15 C3 .1uF R38 22 1W 11 12 13 15 16 17 18 19 AD5 AS E R/W PE2 PE3 PE4 PE5 PE6 PE7 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 (CONTROL BUS) IC3A 2 74HC00 +5D IC7C 6 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 11 12 13 15 16 17 18 19 11 14 1 220 IC3D 13 74HC00 A15 C25 .1uF R16 10K IC7D 10 12 +5D R15 2.2K R39 O0 O1 O2 O3 O4 O5 O6 O7 20 22 %%oCE%%o 1 %%oOE%%o VPP 14 AS C26 .1uF R11 100K 1 6 2 7 3 8 4 9 5 A8 A9 A10 A11 A12 A13 A14 A15 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 +5D +5D J2 DATA OUT-----UNREG + -----CLOCK OUT----UNREG + -----RESET OUT----GND----------KEY DATA-----GND----------NO CONNECT---- 42 41 40 39 38 37 36 35 A8 A9 A10 A11 A12 A13 A14 10 9 8 7 6 5 4 3 25 24 21 23 2 26 27 R12 10K MPSA13 Q2 TO EXTRA KEY PANELS DB-9 A8 A9 A10 A11 A12 A13 A14 A15 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 A0 A1 A2 A3 A4 A5 A6 A7 (AUX. RELAY) R19 47 D1 1N4003 09 10 11 12 13 14 15 16 04 AS 05 E R/W 06 PE0 43 PE1 45 PE2 47 PE3 49 PE4 44 PE5 46 PE6 48 PE7 50 01 VSS (MUTE RELAY) R18 A/D0 A/D1 A/D2 A/D3 A/D4 A/D5 A/D6 A/D7 AD6 AD4 AD2 AD0 AD1 AD3 AD5 AD7 C6 .1uF 28 GND 18 /NMI 19 /IRQ K2 +15A MISC. CONNECTOR DB-15F Y1 8.000MHz TP1 C11 .01uF MODA03 MODB02 08 TAL +5D R13 100K 3.3K 28 VCC C1 R14 10K A6 A4 A2 A0 A1 A3 A5 A7 R2 C14 .1uF R1 10M IC2 74HC373 20 2 Q0 D0 3 5 D1 4 6 Q1 D2 7 9 Q2 D3 8 12 Q3 Q4 D4 13 15 14 D5 17 16 Q5 D6 19 Q6 Q7 D7 18 1 OC 11 G 10 C5 .1uF GND LOGIC GND.------LOGIC GND.------EXTRA LOGIC IN--FOOT SWITCH IN--MUTE RELAY N.C.-AUX. RELAY N.C.-MUTE RELAY WIPE-AUX. RELAY WIPE-MUTE RELAY N.O.-AUX. RELAY N.O.-- C13 .022uF 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 3.3K TP3 C9 .1uF R21 470K +5D C4 .1uF R3 R7 3.3K IC6 TL7705AP +5D +5D GND J1 + PROGRAM INPUT-- PROGRAM INPUT-AUDIO GND.------- + C10 47uF 16V +5D +5D TP2 VCC Q3 MPSA13 +5D VCC R22 220K CT R6 3.3K +5D /RES 17 VDD 26 D RIN 3 4 R20 10K RO 6 /RO 5 REF 1 (A0-A7) /RST JP2 +PRG-IN -PRG-IN 2 IRQ +5D C8 .1uF /RST R23 4.7K 1 (AD0-AD7) +5D +5D R5 10K 2 D1 LIST. LABEL ENABLE R2 R110 2 1/2W Q12 2N 2222 +5D Q11 2N 2222 MIC ON Q9 2N 2222 Q10 2N 2222 + L3 - + - + - + L6 - LISTEN LEVEL C81 .1uF IC12 74HC374 AD0 AD1 AD2 AD3 AD4 AD5 AD6 R34 .90A POLY F1 D17 R36 1N5401 0 ohm 3 IN IC9 D3 1N4003 14 VAC R24 C24 + 4700uF 2 C23 + 4700uF C86 .001uF C21 C22 + 4700uF C87 .001uF + 4700uF D5 R26 D6 VI 220uF 25V + C16 R28 2.4K (E) IC25 78SR105HC R27 240 C83 + C20 +5D VO Q5 MPSA05 D13 2.2K + C19 220uF 25V D12 D11 100uF 25V 1N4003 GND D14 1N5401 6.8V ZD D9 D0 D1 D2 D3 D4 D5 D6 D7 1 11 OC CLK 10 R108 22K Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 2 5 6 9 12 15 16 19 PE3 PE2 R4 PE0 10K PE4 PE7 PE5 PE6 DIGITAL GROUND SOURCE ANALOG GROUND SOURCE C7 .01uF 537642 +5VD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 RP-1 10K 1 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 RIBBON CABLE LISTEN LEVEL CW R1 S1 RESET NO LISTEN LABEL EN. NO MIC ON 1 LISTEN LEVEL 1 PANEL MIC 1 SPEAKER ON 1 J2 -15V SOURCE 1N4003 L5 SPEAKER ON J1 J6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 C S2 5K C S3 2 S4 2 S5 2 S6 2 FUNCTION SWITCH A D10 B L4 R109 22K PANEL MIC 20 3 4 7 8 13 14 17 18 R107 22K R30 240 IC10 VI VO LM337T 0 ohm R106 22K DGND + C17 R31 100 3 6 IC24B 4 74HC00 D20 5.6VZD 5W 100uF 25V R29 2.4K 5 1 IC24A 2 74HC00 + 10uF AGND R33 10K R32 D16 R35 +15V SOURCE 100 Q4 MPSA55 2.2K R25 10K 1N4003 2 D4 DIGITAL SOURCE +5V D8 6.8V ZD D15 1N4003 +15V LM317T OUT 1 GND J4 1 EXTERNAL POWER TRANSFORMER D7 GND 0 OHM ICS-52/92 1K MAIN PCB -15V A ASSY. #710345 ASSY. #710342 (170202) G 2613 REMOVE L1, ADD R34 9/7/99 SDO F 2578 ADD C86, C87 4/15/99 SDO E 2527 SUB FOR 62/102 2/9/99 SDO DWN Clark McCoy DATE D 2361 IMPLEMENTED FLASH ROM 04/28/97 CM CHK DATE 5/1/96 HCP APP DATE C 2277 REMOVED C18 B 2176 REVISED 12/20/95 BH A 2132 RELEASE 11/1/94 HCP REV ECO# 8 BY CLEAR-COM INTERCOM SYSTEMS TITLE: SHEET 1 DATE DESCRIPTION 10/14/94 6 5 4 3 710342SG.DSN PLOT SIZE - D SCALE CHK 7 ORCAD P/N - 2 -------- R SCHEMATIC ICS-92/52 MAIN BOARD SHEET #1 SIZE DWG NO. 710342-SCH-D- D REV G 1 Figure 3-5: Schematic—ICS-92/92T/ICS-52/52T Main PCB Sheet 1 Rev. G Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 3-5 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 3-6 Figure 3-6: Audio Block Diagram—ICS-92/ICS-52 Main PCB Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 3-7 MICROPHONE HEADSET MICROPHONE PANEL RS-422 COM MODULE LISTEN 4-WIRE TALK 4-WIRE OUT FEED SPEAKER OUTPUT SA OUTPUT HOT MIC AUX. AUDIO OPTION EQ EQ Local Sidetone Adjust LIMITER ANNOUNCE TONE FROM MICROPROCESSOR MICROPROCESSOR CONTROLLED AUDIO SWITCH MICROPROCESSOR CONTROLLED GAIN BLOCK ICS-92/52 AUDIO BLOCK DIAGRAM - + INPUT PROGRAM BALLANCED HEADPHONE SPEAKER 3-8 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 6 5 220 C40 R53 4.02K* IC20A LM833 9 IC13C R87 10 1 3 10K DG211 D Q6 S J174 R93 10K C61 R84 470K R94 6 10K R83 10K 5 C34 x FROM HEADSET CONNECTOR R49 47K 1uF NP R45 5 100 R60 1K C27 (SIDETONE SW) IC13A 3 2 13 1 4 DG211 IC20B LM833 .01uF .1uF 2N2222 Q8 R96 1M C48 .1uF 5 IC15B NE5532 R82 10K R97 C67 .22uF 5.1K 2 C65 7 IC23B NE5532 14 + R100 8.2K .0039uF C68 + 1000uF 8 R85 3.3K R86 3.3K R105 10K 2 3K 3 220uF D18 IC19A DS1267-10 10K POT C72 R95 10K R73 100pF R68 10K 1 5.1V ZD 11 + C50 22uF C49 .1uF 12 10 W L 6 CLK 8 13 DIN 5 9 DOUT /R P2 5K POT +5D .1uF C51 + 5.1V ZD /TALK EN /LIST EN C63 22uF R64 2.7K 47pF R48 C36 .1uF -15A -15V C73 .1uF R43 15K C28 +15V 3 X 1 22uF TO SHEET 1 HEAD SENSE 3 + C33 4.7uF -15A J11 1 ANALOG GND. 2 ANALOG GND. (TALK BUS) SER DATA SER CLK. SER RESET 1 2 3 15 16 STR D CLK OE IC14 4094 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 4 5 6 7 14 13 12 11 (PANEL SEL) (HEADSET SEL) (HEAD SIDETONE SEL) (PRG ENABLE) (/LIST. EN) (/TALK EN) TALK AUDIO 3 TALK BUS 4 TO SHEET 1 -15A 5 -15 SUPPLY 6 -15 SUPPLY +15A (SA ENABLE) 7 +15 SUPPLY 8 +15 SUPPLY 9 QS 10 %%oQS%%o 9 ANALOG GND. +15A 8 10 ANALOG GND. 6 C71 .1uF R78 39.2K* 5 FROM SHEET 1 7 11 POT DATA POT CLK. POT RESET 12 IC18B NE5532 13 SA CONTROL C59 +PRG-IN FROM SHEET 1 2 R79 39.2K* R62 39.2K* 15 1 3 4 .22uF 14 100pF R80 39.2K* 8 .22uF C45 C46 -PRG-IN C 2 R42 22K C69 .1uF FROM SHEET 1 1 4 2 3 2 J10 22 IC17A NE5532 HEADPHONE CONNECTOR J9 1 Y 7 R47 22 R74 150K 1 3 IC23A NE5532 +5VD 6 5 2 1 3 C55 33K 100pF 2 D19 IC17B NE5532 C35 R75 C53 -15A +5D C75 .1uF .1uF C76 .1uF TO MIC PREAMP +15V +15A H IC16A NE5532 3 .1uF -15V R63 2.7K 2N2222 Q7 FRONT PANEL SPEAKER 2 C64 R103 0 +15A C74 .1uF J8 1 R101 2.2 + C IC21 LM384 C85 -15A .1uF 6 +15A (SIDETONE) (ADJUST) C47 Y C52 7 +15A 7 1uF NP L 7 HEADSET MIC. 1uF NP R54 4.02K* .0068uF 12 6 C62 .002uF 5 + 22uF H 10K R89 +15V 2.2M 4 C31 R59 4.02K* C41 4 3 W 5.1 + R92 56K 7 DG211 R46 R99 C77 6 8 82 2 IC16B NE5532 R81 -15A 22uF TANT C29 R65 10K 7 5 +15V IC19B DS1267-10 10K POT 100pF R58 47 IC13B 6 C82 200pF C80 .1uF 6 D C54 100pF 10K IC15A NE5532 C39 -15A R71 10K C57 .0047uF 1 8 11 .002uF C56 .047uF (BEEP FILTER) R72 150K R104 2 1 + + C43 22uF R50 22K 3 C58 .1uF 4 2 R77 22K 8 100 R44 R91 24K 1 7 1.2K 4.7K 200pF 5% 4 CW .1uF C42 R61 4.7K R51 R76 BEEP C60 4.02K* 4.02K* C32 .0047uF 8 22uF TANT R56 500 4 2 P1 + 3 S C37 R55 10K J7 1 T R88 R52 +15A TO PANEL MICROPHONE R .002uF 14 + C30 FROM SHEET 1 1 22uF TANT 4 C38 2 3 ,4,5,10, 11,12,13 C79 .1uF R57 47 D 3 R90 10K LISTEN AUDIO +15A +15A 4 8 7 8 8 G 14 IC18A NE5532 16 IC13D 15 OPT-2 AUXILLIARY INTERFACE MODULE 17 DIGITAL GND. 16 18 DIGITAL GND. DG211 19 DIGITAL GND. C44 100pF 20 DIGITAL GND. B C70 .1uF B 21 DIGITAL GND. -15A 22 DIGITAL GND. 23 DIGITAL GND. 24 DIGITAL GND. 25 26 LINE OUTPUT A A DWN Clark McCoy DATE CHK DATE APP DATE 10/14/94 CLEAR-COM INTERCOM SYSTEMS TITLE: SHEET 2 8 7 6 5 4 3 ORCAD P/N - 710342SG.DSN PLOT SIZE - D SCALE 2 -------- R SCHEMATIC ICS-92/52 MAIN BOARD SHEET #2 SIZE DWG NO. 710342-SCH-D- D REV 1 Figure 3-7: Schematic—ICS-92/92T/ICS-52/52T Main PCB Sheet 2 Rev. G Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 3-9 Figure 3-8: Assembly Drawing—ICS-92/92T/ICS-52/52T Main PCB Rev. E Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 3-10 BILL OF MATERIALS FOR ICS-92/92T MAIN PCB 3-11 CAPACITORS Value Type 27 PF CERAMIC 47 PF CERAMIC 100 PF CERAMIC Volts 50 50 50 200 PF 6800 PF 001 UF 0022 UF 0047 UF 0047 UF 01 UF 022 UF 047 UF 1 UF CERAMIC CERAMIC CERAMIC MYLAR MYLAR CERAMIC CERAMIC MYLAR MONO MONO 1 22 1 1 2.2 22 22 Tol. 5% 10% 10% Part # 150071 150041 150006 100 50 30 100 50 50 30 100 50 50 5% 5% 20% 5% 5% 10% 20% 10% 10% 10% 150063 150057 150052 150045 150114 150016 150012 150008 150111 150035 UF UF UF UF MONO 100 MYLAR 100 CERAMIC 50 ALUMINUM NP50 10% 20% 10% 10% 150085 150003 150073 150002 UF UF UF ALUMINUM NP50 TANT. 16 ALUMINUM 16 20% 150065 150032 150142 33 UF 47 UF 100 UF 220 UF 1000 UF 4700 UF ALU LOW ESR35 ALUMINUM 16 ALUMINUM 25 ALUMINUM 25 ALUMINUM 35 ALUMINUM 25 20% 20% 20% 150130 150143 150099 150137 150092 150139 Designator C1 C2 C55 C44 C52 C53 C54 C59 C72 C60 C82 C41 C65 C66 C30 C31 C40 C32 C57 C7 C11 C27 C13 C56 C9 C14 C25 C26 C35 C36 C47 C48 C49 C58 C61 C63 C3 C4 C5 C6 C8 C76 C79 C80 C81 C64 C67 C69 C70 C71 C73 C74 C75 C42 C45 C46 C12 C18 C3 C62 C77 C78 C33 C38 C39 C28 C29 C37 C43 C50 C51 C84 C83 C10 C16 C17 C19 C20 C68 C21 C22 C23 C24 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual RESISTORS & RESISTOR PACKS Value Power Type 1 OHM 1/4W CARBON FILM 2.2 OHMS 1/4W CARBON FILM 22 OHMS 1/4W CARBON FILM 22 OHMS 1W CARBON FILM 47 OHMS 1/4W CARBON FILM Tol. 5% 5% 5% 5% 5% Part # 410139 410113 410004 410174 410039 82 100 OHMS 1/4W CARBON FILM OHMS 1/4W CARBON FILM 5% 5% 410038 410071 220 OHMS 1/4W CARBON FILM 5% 410007 240 5 1K 1.2 2.2K R32 2.4K 2.7K 3.0K 3.3K OHMS 1/4W OHMS OHMS 1/4W OHMS 1/4W OHMS 1/4W CARBON FILM TRIM POT CARBON FILM CARBON FILM CARBON FILM 5% 5% 5% 5% 410060 470060 410010 410041 410011 OHMS 1/4W OHMS 1/4W OHMS 1/4W OHMS 1/4W CARBON FILM CARBON FILM CARBON FILM CARBON FILM 5% 5% 5% 5% 410103 410040 410104 410015 4.02K OHMS 1/8W METAL FILM 1% 4.7K R76 5K 8.2K 10K OHMS 1/4W CARBON FILM 5% OHMS TRIM POT OHMS 1/4W CARBON FILM OHMS 1/4W CARBON FILM 5% 5% 1 15K 22K OHM X 9 R-PACK OHMS 1/4W CARBON FILM OHMS 1/4W CARBON FILM 5% 5% Designator R99 R103 R101 R47 R48 R38 R18 R19 R57 R58 R46 R26 R31 R45 R56 R39 R40 R41 R44 R27 R30 P1 R17 R60 R88 R15 R24 R28 R29 R63 R64 R73 R2 R3 R6 R7 R8 R85 R86 410155 R51 R52 R53 R54 R59 410013 R23 R61 470022 P2 410037 R100 R102 410016 R4 R5 R10 R12 R14 R16 R20 R25 R33 R55 R65 R68 R71 R81 R82 R83 R87 R90 R93 R94 R95 R104 R105 415001 RP1 410017 R43 410018 R42 R50 R77 R97 R98 R106 R107 R108 R109 3-12 24K OHMS 1/4W CARBON FILM 33K OHMS 1/4W CARBON FILM 39.2K OHMS 1/8W METAL FILM 5% 5% 1% 47K 56K 100K 150K 220K 470K 1M 2.2M 10M 5% 5% 5% 5% 5% 5% 5% 5% 5% OHMS 1/4W OHMS 1/4W OHMS 1/4W OHMS 1/4W OHMS 1/4W OHMS 1/4W OHM 1/4W OHMS 1/4W OHMS 1/4W CARBON FILM CARBON FILM CARBON FILM CARBON FILM CARBON FILM CARBON FILM CARBON FILM CARBON FILM CARBON FILM 410083 R91 410020 R75 410111 R62 R78 R79 R80 410021 R49 410023 R92 410024 R9 R11 R13 410026 R72 R74 410028 R22 410030 R21 R84 410058 R96 410153 R89 410059 R1 DIODES AND TRANSISTORS Device Description Part # Designator DIODE DIODE 1N957B ZENER 6.8V .4W 5% 1N4003 RECT 1A 200PIV 480026 480058 DIODE 1N4148 SIGNAL 10MA 75PIV 480000 D3 D14 D1 D2 D7 D8 D9 D10 D15 D4 D5 D6 D11 D12 D13 D18 D19 D20 D16 D17 Q7 Q8 Q9 Q10 Q11 Q12 Q6 Q5 Q1 Q2 Q3 Q4 DIODE 1N5231B ZENER 5.1V .5W 5% DIODE 1N5339 ZENER 5.6V 5W DIODE 1N5401 RECT 3A 100PIV TRANSISTOR2N2222 NPN 30V 480038 480182 480005 480006 TRANSISTORJ174 JFET PCHAN 8V VGS TRANSISTORMPS-A05 NPN 60V TRANSISTORMPS-A13 NPN 30V DARL TRANSISTORMPS-A55 PNP 60V 480079 480052 480004 480050 INTEGRATED CIRCUITS Device Description 4050B CMOS HEX BUFFER 4094B CMOS 8 BIT SHIFT REGISTER 68HC11A CMOS MCU 52 PIN PLCC FP 4HC00 CMOS QUAD NAND 74HC138 CMOS 3 TO 8 LINE DECODER 74HC373 CMOS OCTAL D LATCH 74HC374 CMOS OCTAL D FL/FLOP DG211CJ CMOS QUAD ANALOG SWITCH GM76C256L CMOS SRAM 32K X 8 100NS DS1267-10 DIGITAL POT, DUAL 10K LM384 OPAMP, POWER 4W LM833N OPAMP, DUAL LO NOISE NE5532 OPAMP, DUAL LO NOISE 3-13 Part # Designator 480077 480107 480132 480157 480120 480142 480143 480092 480183 480195 480012 480175 480070 IC7 IC14 IC1 IC3 IC24 IC4 IC2 IC12 IC13 IC5 IC19 IC21 IC22 IC20 IC15 IC16 IC17 IC18 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 480206 480167 480177 480134 IC23 IC25 IC9 IC10 IC6 Description Part # Designator 2.1MM CO-AX PC MTG POWER DB-9F RT ANG PC MTG DB-15F RT ANG PC MTG 8.000MHZ PARALLEL CRYSTAL 0.90A POLY SWITCH JUMP JAX SPDT 12V PC RELAY ITT#SZ12 210213 210186 210187 230003 520036 210103 450006 J4 J2 J1 Y1 F1 JP2 K1 K2 78SR105HC REGULATOR, 5V SWITCHER 1A LM317T REGULATOR, POS ADJ 1.5A LM337T REGULATOR, NEG ADJ 1.5A TL7705AP RESET SUPERVISOR IC MISCELLANEOUS Device CONNECTOR CONNECTOR CONNECTOR CRYSTAL FUSE JUMP JACK RELAY Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 3-14 D 8 +5V R1 100K C1 .1uF 15 CLI/O 7 VCC VCC VCC VCC VCC 16 /CLSEL 6 9 19 20 23 R3 100 +5V C2 22uF + 6 +5V 16 /CLSEL 6 9 19 20 23 27 D L 1 CL 27 D L +5V IC3 UCN5895A 5 L VCC VCC VCC VCC VCC 6 9 19 20 23 +5V 4 C3 22uF + J3 1 2 3 4 5 6 7 8 9 10 14 GND 28 GND 1 CL 27 D L VCC VCC VCC VCC VCC 6 9 19 20 23 3 +5V D6 R D7 G 2 VCC VCC VCC VCC VCC 16 /CLSEL IC5 SCD55104 6 9 19 20 23 +5V C4 22uF + 2 1 D9 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 G R G R G R G R G R G R 14 GND 28 GND D8 R 27 D5 G SW2 SW3 SW4 9 10 11 12 13 14 15 16 8 7 6 5 4 3 2 1 7 OE 6 ST 1 CL 2 24 VCC VSS 12 SW5 S10 D10 09/14/94 1 720185-SCH-CSheet 0 1 ICS-92 FRONT PANEL SWITCH ASSEMBLY SCHEMATIC of CLEAR-COM INTERCOM SYSTEMS SW10 Size Document Number C SIZE DWG NO. Date: Friday,CApril 16, 1999 TITLE: SW9 2 SW8 S9 D9 SW7 S8 D8 SW6 S7 D7 R17 2.2K DATE S6 D6 DOWN ASSY. #710343 S5 D5 L D4 R ASSY. #710344 D3 G S4 D4 S1-S10 ICS-92 SELECTOR SW. PCB UP S3 D3 D SW1 16 S2 D2 R16 2.2K CL D2 R ICS-92 DISPLAY PCB IC4 SCD55104 16 /CLSEL D1 G 2 DO S1 D1 R15 2.2K LEDS ABOVE THE SELECTOR SWITCHES R14 2.2K J1 1 2 3 4 5 6 7 8 9 10 15 CLI/O IC3 SCD55104 C2 .1uF JP1 1 2 3 13 /R 2 5 4 3 2 1 23 22 21 16 /CLSEL 200 1 200 27 1 GND 13 VBB 3 15 DIN VDD R10 200 +5V P3.0 P3.1 P3.2 P3.3 P3.4 P3.5 P3.6 P3.7 P0.0 8 P0.1 7 P0.2 6 IC1 87C751 15 CLI/O 2 R11 200 14 GND 28 GND R12 X1 DO 5 R13 D 10 9 8 7 6 5 4 3 2 1 5 6 7 8 9 10 11 12 IC2 UCN5821A 11 P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 P1.6 P1.7 RST 10 X2 9 13 14 15 16 17 18 19 20 CL 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 GND VSS DIN VDD Y1 8.000MHz +5V 13 /R IC2 SCD55104 VCC VCC VCC VCC VCC 50 CHARACTER DISPLAY ABOVE THE SELECTOR KEYS 14 GND 28 GND +5V +5V CLK ST 14 OE 4 2 8 3 2 4 C5 22pF C6 22pF R6 100K R5 100K R4 100K 15 CLI/O J2 J4 C3 .1uF + +5V +5V C1 10uF R9 8.2K C4 .1uF 15 CLI/O R2 100 13 /R IC1 SCD55104 R1 100 R8 100 13 /R 1 CL +5V R7 100 STANDARD KEYPANEL SOFTWARE OPTION JUMPER DATE SDO DWN CLARK MCCOY 4/12/99 CHK ADD CHASSIS GND CM J2 1 2 3 4 5 6 7 8 9 10 J1 1 2 3 4 5 6 7 8 9 10 14 GND 28 GND 13 /R C B A S1 = ANSWERBACK KEY 2579 06/10/96 S2 - S10 = TALK/LISTEN 1-9 D CHANGE R14-R17 C 720185SD.ORC DATE 2303 ORCAD P/N - ----- APP C CM SCALE 03/23/95 3 ADD JP-1 4 2157 5 B 6 PLOT SIZE - 7 HCP CHK 11/1/94 8 BY RELEASE DATE ECO# 2132 DESCRIPTION A R Rev REV D 0 D C B A Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 3-15 REV Figure 3-9: Schematic—ICS-92/92T Selector Switch Assembly Rev. D Figure 3-10: Assembly Drawing—ICS-92/92T Selector Switch PCB Rev. D Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 3-16 BILL OF MATERIALS FOR ICS-92/92T SELECTOR SWITCH PCB CAPACITORS Value Type 22 PF CERAMIC 1 UF MONO 10 UF ALUMINUM Volts 50 50 50 Tol. 10% 10% RESISTORS & RESISTOR PACKS Value Power Type 0 OHM JUMPER 1 OHMS 1/4W CARBON FILM R7 R8 200 OHMS 1/4W CARBON FILM R12 R13 4.7K OHMS 1/4W CARBON FILM R16 R17 8.2K OHMS 1/4W CARBON FILM 100K OHMS 1/4W CARBON FILM Part # 150098 150035 150064 Designator C5 C6 C2 C3 C4 C1 Tol. Part # Designator 600000 R18 5% 410071 R1 R2 R3 5% 410072 R10 R11 5% 410013 R14 R15 5% 5% 410037 R9 410024 R4 R5 R6 DIODES AND TRANSISTORS Device Description Part # Designator DIODE 1N4148 SIGNAL 10MA 75PIV 480000 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 Part # Designator 710353 480164 480210 IC1 IC2 IC3 Part # Designator 230003 510080 Y1 S1-S10 INTEGRATED CIRCUITS Device Description 710353 PROGRAMED MICRO P,87C751 UCN5821ACMOS 8 BIT SHFT REG I SINK UCN5895 CMOS 8 BIT SHFT REG I SOURCE MISCELLANEOUS Device Description CRYSTAL 8.000MHZ PARALLEL HC-49U SWITCH SP3T MOM-OFF-MOM PC MTG 3-17 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual Figure 3-11: Assembly Drawing—ICS-92/92T Display PCB Rev. A R1 P < P < P < P < P < P < P < P < J1 P < P < P < P < < D2 < < IC1 < < < < < < < < < < D1 < < < 2 2 ^D¢ ^C 2 2 < < < < < D4 < < < < < < D3 < < < < < P 2 x 2 C2 < D6 < < IC2 < < < < < < < < < < D5 < < < 2 2 ^D¢ ^C 2 2 < < < < < D8 < < < < < < D7 < < < < < < < < IC3 < < < < < D10 < < < < < D9 < < < 2 2 ^D¢ ^C 2 2 < < < < < < D12 < < < < < < < < D11 < < P 2 x 2 < < < IC4 < < < < < D14 < < < < < < D13 < < 2 2 ^D¢ ^C 2 2 < < < < < < D16 < < < < < < < < D15 < < < < < IC5 < < < < < D18 < < < < < D17 < < < 2 2 ^D¢ ^C 2 2 < < < < < D20 < < < < < < < < D19 < < < P 2 x 2 J2 P < P < P < P < P < 170204 PC FAB. < < C4 P < P < P < P < P < C1 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 3-18 C3 BILL OF MATERIALS FOR ICS-92/92T DISPLAY PCB CAPACITORS Value Type .1 UF MON 22 UF TAN Volts 50 16 Tol. 10% RESISTORS & RESISTOR PACKS Value Power Type 100K OHMS 1/4W CARBON FILM Part # Designator 150035 C1 150032 C2 C3 C4 Tol. Part # Designator 5% 410024 R1 DIODES AND TRANSISTORS Device Description Part # Designator LED GREEN, ROUND, FLAT TOP LED 390045 LED RED, ROUND, FLAT TOP LED 390044 D1 D3 D5 D7 D9 D11 D13 D15 D17 D19 D2 D4 D6 D8 D10 D12 D14 D16 D18 D20 INTEGRATED CIRCUITS Device Description Part # Designator DISPLAY 10 CHARACTER LED DISPLAY 390050 IC1 IC2 IC3 IC4 IC5 Designator MISCELLANEOUS 3-19 Device Description Part # LENS TWO COLOR DISPLAY LENS 250694 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 2132 ECO# A REV 8 DESCRIPTION RELEASE ADD JP-1 BY HCP 11/1/94 DATE CM 03/23/95 CM 7 CHK 6 X1 P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 P1.6 P1.7 RST 5 P3.0 P3.1 P3.2 P3.3 P3.4 P3.5 P3.6 P3.7 VCC VCC VCC VCC VCC C2 .1uF IC3 SCD55104 5 4 3 2 1 23 22 21 P0.0 8 P0.1 7 P0.2 6 IC1 87C751 S3 = ANSWERBACK KEY 13 14 15 16 17 18 19 20 9 10 X2 11 S4 - S8 = TALK/LISTEN 1 - 5 +5V Y1 8.000MHz VSS 12 2157 06/10/96 R6 100K R5 100K R4 100K C6 22pF +5V 24 VCC B CHANGE R14-R17 + IC2 UCN5821A 7 C5 22pF GND VSS DIN VDD OE R9 8.2K C1 10uF 200 R13 DO 5 200 R12 8 3 2 4 200 R11 6 +5V +5V 200 R10 1 ST 2303 10 9 8 7 6 5 4 3 2 1 6 9 19 20 23 +5V JP1 1 2 3 4 J3 1 2 3 4 5 6 7 8 9 10 C3 22uF + 6 9 19 20 23 +5V D5 D6 G R R14 2.2K R15 2.2K D11 D12 S3 D3 D8 R UP S4 D4 R16 2.2K S5 3 S7 D7 R17 2.2K S8 D8 SCALE PLOT SIZE - ORCAD P/N - ----- C 2 TITLE: SCHEMATIC CLEAR-COM INTERCOM SYSTEMS 1 SIZE DWG NO. 720187-SCH-C0 Date: Friday,COctober 01, 1999 Sheet 1 of ICS-52 FRONT Document Number PANEL DISPLAY ASSEMBLY 09/14/94 Size C 720187SC.ORC DATE DATE DATE CHK APP DWN CLARK MCCOY S6 D6 DOWN ASSY. #710346 D5 S3-S8 2 D9 D10 D11 D12 D13 D14 D15 D16 G R G R G R G R C4 22uF + ICS-52 SELECTOR SW. PCB LEDS ABOVE THE SELECTOR SWITCHES D7 G ASSY. #710347 ICS-52 DISPLAY PCB IC4 SCD55104 VCC VCC VCC VCC VCC STANDARD KEYPANEL SOFTWARE OPTION JUMPER 1 2 3 4 5 6 7 8 9 10 J1 14 GND 28 GND 3 SW7 C 10 9 8 7 6 5 4 3 2 1 16 8 7 6 5 4 3 2 1 CL A R3 100 1 SW6 R8 100 R2 100 27 R7 100 R1 100 2 D DO 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 L CL SW4 J2 13 /R C4 .1uF 15 CLI/O 1 GND 13 VBB 3 15 DIN VDD CLK 1 2 27 14 OE 4 ST IC3 UCN5895A 2 D 5 6 7 8 9 10 11 12 L CL 1 2 3 4 5 6 7 8 14 GND 28 GND 16 /CLSEL +5V +5V 1 +5V 6 9 19 20 23 27 C3 .1uF 16 /CLSEL IC2 SCD55104 VCC VCC VCC VCC VCC 2 D J4 14 GND 28 GND +5V 13 /R J2 C2 22uF + 4 L CL SW5 B C1 .1uF 5 15 CLI/O +5V R1 100K 6 30 CHARACTER DISPLAY ABOVE THE SELECTOR KEYS 13 /R SW3 1 2 3 4 5 6 7 8 9 10 J1 7 +5V 15 CLI/O C D 8 16 /CLSEL SW8 Figure 3-12: Schematic—ICS-52/52T Selector Switch Assembly Rev. C 3-20 Rev REV C 0 R A B C D J3 C NO NC R10 R13 R12 R11 S1 C NO NC Copyright 1994 D2 Clear-Com S2 D1 ASSY 710343/710346/710367 NO IC3 C NC C3 S3 D11 C NC D12 IC2 NO C4 S4 D3 D4 C NO NC R14 R15 R1 S5 R16 C2 IC1 NC IC AP R17 JP1 C NO S6 R6 R4 R5 D5 D6 C NO NC + C1 S7 R9 C6 C NC Y1 NO S8 D7 C5 D8 C NO NC R18 S9 D9 D10 C NC NO R8 R7 R3 R2 S10 J4 Figure 3-13: Assembly drawing—ICS-52/52T Selector Switch PCB Rev. C 3-21 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual BILL OF MATERIALS FOR ICS-52/52T SELECTOR SWITCH PCB CAPACITORS Value Type 22PF CERAMIC 1UF MONO 10UF ALUMINUM Volts 50 50 50 Tol. 10% 10% RESISTORS & RESISTOR PACKS Value Power Type 0 OHM JUMPER 00 OHMS 1/4W CARBON FILM 200 OHMS 1/4W CARBON FILM 4.7 OHMS 1/4W CARBON FILM 8.2K OHMS 1/4W CARBON FILM 100K OHMS 1/4W CARBON FILM Part # 150098 150035 150064 Designator C5 C6 C2 C3 C4 C1 Tol. Part # Designator 600000 R18 5% 410071 R1 R2 R3 R7 R8 5% 410072 R10 R11 R12 R13 5% 410013 R14 R15 R16 R17 5% 410037 R9 5% 410024 R4 R5 R6 DIODES AND TRANSISTORS Device Description Part # Designator DIODE 1N4148 SIGNAL 10MA 75PIV 480000 D3 D4 D5 D6 D7 D8 Part # Designator 710353 480164 480210 IC1 IC2 IC3 Part # Designator 230003 510080 Y1 S3-S8 INTEGRATED CIRCUITS Device Description 710353 PROGRAMED MICRO P,87C751 UCN5821ACMOS 8 BIT SHFT REG I SINK UCN5895 CMOS 8 BIT SHFT REG I SOURCE MISCELLANEOUS Device Description CRYSTAL 8.000MHZ PARALLEL HC-49U SWITCH SP3T MOM-OFF-MOM PC MTG Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 3-22 Figure 3-14: Assembly Drawing—ICS-52/52T Selector Switch LED PCB Rev. A 3-23 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual BILL OF MATERIALS FOR ICS-52/52T DISPLAY PCB CAPACITORS Value Type .1UF MON 22UF TAN Volts 50 16 Tol. 10% RESISTORS & RESISTOR PACKS Value Power Type 100K OHMS 1/4W CARBON FILM Part # Designator 150035 C1 150032 C2 C3 C4 Tol. Part # Designator 5% 410024 R1 DIODES AND TRANSISTORS Device Description Part # Designator LED GREEN, ROUND, FLAT TOP LED 390045 LED RED, ROUND, FLAT TOP LED 390044 D5 D7 D9 D11 D13 D15 D6 D8 D10 D12 D14 D16 INTEGRATED CIRCUITS Device Description Part # Designator DISPLAY 10 CHARACTER LED DISPLAY 390050 IC2 IC3 IC4 Designator MISCELLANEOUS Device Description Part # LENS TWO COLOR DISPLAY LENS 250694 R2 < P < P < S5 S6 ^D¢ ^C S2 < P < P < P D1 < P < R1 < < P P < P < P < P P < < P < P ^D¢ ^C S1 P ON < x < P x < < P MIC < P < P SPKR Z P < P PANEL Z P < P Z P < P Z P NO C NC < P < P P Z < P P < < < < P P Z P Z P < P LISTEN Z P Z P < < P < P P Z MIC < < P < P < P < P < P < P < P < P < P < P P < P P < ON < LEVEL < < P < x x < < < P < P < < P Z P Z P < < ^D¢ ^C S3 S4 Figure 3-15: Assembly Drawing—ICS-92/92T Function Switch PCB Rev. C Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 3-24 BILL OF MATERIALS FOR ICS-92/ICS-92T FUNCTION SWITCH PCB RESISTORS & RESISTOR PACKS Value Power Type 1K OHMS 1/4W CARBON FILM 5K OHMS POT PC MOUNT Tol. Part # Designator 5% 410010 R2 470072 R1 DIODES AND TRANSISTORS Device Description Part # Designator LED GREEN, ROUND, FLAT TOP 390045 D1 Part # Designator 510089 510107 510108 S1 S2 S3 S4 S5 S6 MISCELLANEOUS Device Description SWITCH PUSHBUTTON SWITCH SWITCH PUSHBUTTON, DPDT SWITCH PUSHBUTTON SWITCH W LAMP 3-25 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual A B C D E (RAM) 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* /MCS R75 0 Talk Amplifier Gain Adjust, R27 .33uF +5D0 CSDO SSYNC SCLK CSDI 1 3 4 TP18 TEST 26 +5D0 R24 32 /INT 4.75K* DSP56004 VCC 40 /RESET 34 33 CDOUT 29 CDIN CCLK 30 /CCS SPMISO SPMOSI SPCLK IC8A LMC6482 R29 604* 2 1 VDD 28 MS2 14 VSS 21 LIN1 19 RIN1 22 20 LIN2 RIN2 GPIO0 2 BNC +5D0 R32 4.75K* C23 AGND /MSC0 MA15/MCS3 MA14 MA13 AVCC MA12 AGND QVCC QGND MA11 MA10 MA9 MA8 AGND MA7 AVCC MA6 MA5 MA4 IC7 35 SMODE3 26 SMODE2 23 SMODE1 MF6 28 MF7 25 MF8 24 R9 R10 4.75K* 4.75K* +5D0 SM4 Mode +5D0 Slave 32 BPF 32 BPF TS 1 Listen Amplifier 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R18,C14=75uS Deemphasis DO1 31 LOUT 10 ROUT9 44 NC 1 NC 2 NC NC 3 NC 4 NC 5 NC 6 REFBUF14 C11 47pF Gain Adjust, R17 +600 Ohms R18 R16 R17 0 7.50K* 75.0K* TP4 ROUT C12 .0047uF TP5 LOUT R22 0 6 R25 VREF 5 C20 + C19 .1uF 10uF Shown 4-times life size TP3 LISTEN .001uF* Digital Ground Plane Region 7 + C17 + C18 C21 .47uF .47uF .33uF CDOUT SMODE3 SDIN SDOUT SCLK SSYNC /RESET CLKIN VD DGND n/c NC 13 34 35 36 37 38 39 40 41 42 43 44 CS4218 Pinout for 44-Pin TQFP Package Shown 3-times life size C29 C31 C32 C33 C34 C35 C36 C37 .1uF (IC1) .1uF (IC1) .1uF (IC1) .1uF (IC1) .1uF (IC1) .1uF (IC1) .1uF (IC1) .1uF (IC1) VCC C27 .1uF (IC4) C26 .1uF (IC3) C38 .1uF (IC2) PLL/FPGA C47 .1uF (IC5) Top View SOT-23 C16 - IC9,Pin4 VCC VCC C8/CLKIN - IC7,Pin41 /C4 - IC9,Pin3 C3 .1uF (IC9) DNIC \\\ C4_DNIC - IC9,Pin14 \\\ \\\ 3 \\\ (Jitter) \\\ 2 /F0 (8KHz) - TP12 BAV99 Filtered CODEC Power +5D0 C39 C40 C41 C42 C10 C44 C45 C46 + C24 .1uF (IC6) .1uF (IC6) .1uF (IC6) .1uF (IC6) .1uF (IC6) .1uF (IC6) .1uF (IC6) .1uF (IC6) 10uF (IC7) R30 2.2 C48 .1uF (IC7) 10uF (IC7) SSYNC (32KHz) - TP21 SCLK (1MHz) - TP20 +5A0 + C25 OP Amp C49 .1uF (IC7) .1uF (IC8) DSP Serial Audio Interface to CODEC timing Ref, SSYNC C50 SCLK Period = 977 nS Left Word Bits FPGA/DSP/CODEC SCLK (1MHz) - TP20 LSBMSB LSBMSB LSBMSB Right Rcv ISR Right Xmit ISR (Sync and restart ISR states) Left Rcv ISR LSBMSB Update ISR buffers Write and Read FRAMER data. Right Rcv ISR DESCRIPTION DATE BY A SPMISO DI1 PC Board #170264 G3 G2 G1 G0 Ver 1 ADV ADV DI1 -- DWN J.E.Galbraith DATE 04-07-99 CHK DATE APP DATE CHK 1 OF: SCALE ----------------------C CLEAR-COM D TITLE: Schematic COM-20 Digital Subscriber Station 1 SIZE D DWG No. 710435 - SCH - D - E Figure 3-16: Schematic—COM-20 Communications PCB Rev. C Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual fi INTERCOM SYSTEMS ORCAD P/N 710435SC.DSN -- SHEET: B 1 "0 dBu" reference level is 0.775 Vrms (impedence not specified). SPCLK Mute "LISTEN_AUDIO" level should be the same as "TALK_AUDIO". CODEC output Listen amplifier gain is set to +9dB. GPIO0 DO1 A4 A3 A2 A1 A0 MSK Right Xmit ISR (next ISR state) CODEC output attenuation is set to -13.5dB. Audio Conversion \\\ Wait for next FRM8KHz/Right Xmit ISR sync DSP Serial Command Interface to CODEC timing (Typical Transaction) Sync on falling edge of GPIO0. (Interrupt Mask=1, Mute is off, Gain (G(3..0)) is 8 (+12dB), Attenuation (A(4..0)) is 9 (-13.5dB), Mute=0, DO1=0, ADV=1, DI1=1.) SPMOSI CODEC nominal input gain is set to +12dB and can be adjusted between 0dB and +22.5dB. Input Talk amplifier gain is set to -36dB. Left Xmit ISR Note: TP1 indicates the DSP internal program activity (including interrupt ISRs). Sync on either TP12 or rising edge of TP27. DSP/CODEC CODEC input clipping level is +2dBu (REFBUF voltage + 1.0Vrms). The MATRIX+III sets a +10dBu headroom above maximum audio level. LSBMSB CSDO - TP23 DSP Program ECO# n/c /F0o DSTi/Di DSTo/Do VSS CDSTo/CDo CDSTi/CDi The COM20 input and output gains are set to match those of a COM10 4-wire interface in a typical station. DSP program - TP1 REV 18 17 16 15 14 13 12 "TALK_AUDIO" input level is limited in the station to +6dBu. (Second of four SSYNC pulses) CSDI - TP22 Interrupt ISRs JEG Pinout for 28-Pin PLCC Package Shown 2-times life size Next Frame Right Word Bits /F0 (8KHz) - TP12 SSYNC (32KHz) - TP21 MAS MT8971BP Note: Talk and Listen amplifier gain issues. DNIC FRM8KHz/Sync - TP27 1 26 27 28 1 2 3 4 n/c /F0/CLD RegC MS0 MS1 n/c MS2 VCC L1 DSP56004 04-07-99 2 11 10 9 8 7 6 5 VCC TEST LIN VDD n/c LOUT VBias VRef 1 FRM8KHz/Sync - TP27 4/22/99 LIN2 LIN1 RIN2 RIN1 VA AGND REFGND REFBYP REFBUF n/c n/c 19 20 21 22 23 24 25 C28 .1uF (IC1) VCC FPGA/DSP/CODEC Release to production 22 21 20 19 18 17 16 15 14 13 12 /C4/TCK n/c OSC2 OSC1 Precan LOUT DIS n/c VCC COM3A FRAMER ADJUST TALK GAIN; R27 Analog Ground Plane Region n/c LOUT ROUT n/c /PDN n/c n/c n/c n/c n/c n/c DNIC/FPGA/PLL clock timing 2573 3 CS4218 C16 Period = 61 nS Sync on /F0 or rising edge of FRM8KHz. VCC 2581 DSCK/OS1 DSI/OS0 DSO SDI0 SDI1 WSR SGND QVCC QGND SCKR WST SCKT SVCC SDO0 SDO1 SDO2 SGND /HREQ /SS/HA2 MOSI/HA0 C14 IC8B LMC6482 4.75K* REFBYP15 8 NC 11 NC 12 NC 16 REFGND 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 Pinout for 80-Pin QFP Package VREF B (CODEC) DSP560004 2 C Test1 Test0 /CODECRES FSYNC SCLK C8 11 10 9 8 7 6 5 4 3 2 1 .0047uF CPUA0 CPUA1 CPUA2 CPUA3 Test4 Test3 Test2 (DSP/EPROM) CGND +5A0 27 DI1 604* C13 .0047uF 4.75K* R28 4.99K* 4.75K* R13 R19 8 C22 MS1 MSO 4.75K* VCC +5A0 .001uF* 5 TP20 SCLK TP21 SSYNC +5D0 TP22 CSDI TP23 CSDO Short TP23 to TP22 for CODEC audio loop-back C8 41 CLKIN SCLK 38 SCLK SSYNC 39 SSYNC CSDI R43 1.0K 36 SDIN CSDO 37 SDOUT 7 /PDN R12 4.75K* +5D0 /CODECRES R27 R26 75.0K* J5 23 24 25 26 27 28 29 30 31 32 33 C16 R42 R44 R45 4.75K* 4.75K* 4.75K* 47pF R11 Serial Audio SCKR51 SDI0 57 56 SDI1 50 WST SCKT 49 SDO0 47 SDO1 46 45 SDO2 55 WSR RJ-45 (gnd) CPUA4 Test5 1 FOR COAX SMODE1 MF8 MF7 SMODE2 DI1 MF6 CCLK /CCS DO1 /INT CDIN OnCE Serial 59 60 DSI/OS0 58 DSCK/OS1 61 DSO %%oDR%%o DSI/OSO DSCK/OS1 DSO /DR R26,C22=75uS Preemphasis C15 CDSTO13 CDSTI 12 Gen Purpose I/O 73 GPIO3 74 GPIO2 75 GPIO1 76 GPIO0 2 4 MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7 62256 S/W TP1 GPIO3 FRM8KHz GPIO1 GPIO0 20 %%oCS%%o 22 %%oOE%%o 27 %%oWE%%o 11 12 13 15 16 17 18 19 4 /CPURES CPUEClk SVCC MODC/NMI MODB/IRQB MODA/IRQA /RESET MISO/SDA SGND PVCC PCAP PGND PINIT QGND QVCC EXTAL SCK/SCL MA0 MA1 MA2 MA3 AGND 15 GND 30 GND 50 GND 54 GND 66 GND 87 GND 102 GND 122 126 GND 138 GND GND Boot CE Sync TP46 TP27 /BOOTRAMCE /MRD /MWR A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 VA 18 604* 1.0K* R58 R59 R60 R62 R63 R64 R65 R67 R68 R69 R70 R71 R72 R73 R74 10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 43 DGND R55 R56 IC5 D0 D1 D2 D3 D4 D5 D6 D7 MA0 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 MA12 MA13 MA14 MD7 MD6 MD5 MD4 71 69 68 67 65 64 63 62 MA0 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 MA12 MA13 MA14 R41 4.75K* .1uF (IC6) MD0 MD1 MD2 MD3 C10 MD4 EXTAL 27 EXTAL=10.24 MHz MD5 PLL MF=5 MD6 DSP Clock=51.2 MHz MD7 Ext Memory 78 77 %%oMWR%%o TP14 DSP Reset %%oMRD%%o 25 MA0 24 36 /DSPRES %%oRESET%%o 23 MA1 22 MA2 MODA/IRQA 20 MA3 37 MODA/IRQA MODB/IRQB 19 MA4 38 MODB/IRQB MODC/NMI 18 MA5 39 MODC/NMI 16 MA6 14 MA7 MA8 13 12 MA9 R33 4.75K* 11 MA10 VCC 7 MA11 5 MA12 Serial Host Interface SPCLK 4 MA13 26 MA14 SCK/SCL35 SPMISO 3 MA15/MCS3 MISO/SDA SPMOSI 80 MA16/MCS2 41 MOSI/HA0 /HA2 79 MA17/MCS1 SS/HA242 HREQ 2 %%oMCS0%%o 43 %%oHREQ%%o MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7 /MWR /MRD C43 VCC TMS TRSTB 5 Boot RAM VCC .0033uF C9 IC6 PCAP 32 PGND31 PINIT 30 GND CPUD4 CPUD5 CPUD6 (J4) CPUD7 CPUCE0 CPUCE1 CPUR/W 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 TP25 FOR RJ-45 S1 3 GND GND TP24 VCC VCC MA0 CPU Interface MA0 37 MA1 %%oCPUIRQ%%o MA1 39 MA2 40 CPUD0 MA2 41 MA3 CPUD1 MA3 43 MA4 CPUD2 MA4 MA5 CPUD3 MA5 44 MA6 45 CPUD4 MA6 46 MA7 CPUD5 MA7 47 MA8 CPUD6 MA8 MA9 CPUD7 MA9 48 49 MA10 /CE0 MA10 51 MA11 /AS--/CE1 MA11 MA12 /OE--R/W MA12 52 MA13 /WEL--/RST MA13 53 MA14 /RES--E MA14 55 A1--AS 57 /BOOTRAMCE A2--A0 %%oBootRamCE%%o /MCS 59 A3--A1 %%oMCS%%o 60 /MWR A4--A2 %%oMWR%%o /MRD 61 A5--A3 %%oMRD%%o MD0 MD0 62 Sel) MD1 108(CPU 63 MODE MD1 64 MD2 MD2 MD3 MD3 65 MD4 MD4 67 MD5 68 MD5 69 MD6 MD6 MD7 MD7 70 129 Test7 DSI/OSO 127 Test6 DSI/OSO8 DSCK/OS1 88 Test5 9 DSCK/OS1 DSO 82 Test4 DSO 10 /DR 81 Test3 DR 11 80 78 Test2 21 R40 0 Test1 GCLK/I 77 Test0 R35 0 ACLK/I 18 90 R36 0 ACLK/I 17 R34 0 I J2 1 2 3 4 + 2-Wire Data 5 - 2-Wire Data 6 7 8 I ACLK/I VCC I GCLK/1 VCC MD3 MD2 MD1 MD0 /MRD /MWR /MCS0 Out for: ICS52 ICS62 ICS92 ICS102 ICS1502 DB-15M MODE /CPUIRQ CPUD0 CPUD1 CPUD2 CPUD3 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 TP29 .47uF 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 DR MD7 MD6 MD5 MD4 DGND MD3 MD2 MD1 DVCC MD0 DGND GPIO3 GPIO2 GPIO1 GPIO0 /MRD /MWR MA17/MRAS MA16/MCAS In for: ISC2003 ICS2110 3 BAV99 VCC GCLK/1 I VCC ACLK/I I n/c /C4Out MA14 TP45 .47uF Shown 4-times life size GND MA13 MA12 MA11 TP30 TP30 and TP45 are installed as a two pin jumper jack to select processor type. 1 /TW Pinout for 144-Pin TQFP Package GND 4.75K* 6 + C6 D1 GND 710451 FPGA GND R1 .47uF + C5 VCC MA10 MA9 MA8 MA7 MA6 MA5 MA4 VCC .1uF + C4 IC3 MT9171BP C52 74HCT4046 2 6 107 106 105 104 103 101 100 99 98 97 96 95 93 92 89 86 85 84 83 220* 220* 220* 220* 220* 220* 220* 220* 220* R38 301* 5 + 2-Wire Data - 2-Wire Data MA3 MA2 MA1 R46 R47 R48 R49 R50 R51 R52 R53 R54 VCOIN9 DEMO10 ZEN 15 VREF 4 VBIAS 3 NC 25 NC 20 NC 18 22 OSC1 1 NC 6 NC 11 NC C10 3 TW VCC /IRQ AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 /CE0 /CE1 R/W /RST E AS A0 A1 A2 A3 OUT 3 VCC 4 T1 MA0 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 100uF R39 3.24K* GND C2 .022uF 1 2 3 4 5 6 7 DSI/OSO 8 DSCK/OS1 9 DSO 10 DR 11 n/c 12 n/c 13 n/c 14 15 n/c 16 gnd 17 gnd 18 19 C16In 20 n/c 21 22 SPCLK 23 SPMISO 24 SPMOSI 25 HA2 26 HREQ 27 GPIO0 28 GPIO1 29 30 GPIO2 31 GPIO3 32 DSPRES 33 MODA/IRQA 34 MODB/IRQB 35 MODC/IRQC 36 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 VCC VCC VCC /IRQ /AD0 /AD1 /AD2 /AD3 /AD4 /AD5 /AD6 /AD7 /CE0 /AS--/CE1 /OE--R/W /WEL--/RST COM-20 /RES--E OPTIONAL PIN A1--AS A2--A0 ASSIGNEMNTS A3--A1 A4--A2 A5--A3 XMIT REC DGND DGND AGND AGND +12A -12A TALK_AUDIO AGND LISTEN_AUDIO AGND .1uF CX VCC 4 OSC 10.24MHz R37 2.74K* 7 CX 5 INH 11 R1 12 R2 47pF 2 VCC IC4 OE R3 392* R4 47.5* J1 TDI J4 71 72 38 143 109 110 6 C51 4.75K* 1 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 VCCIO L3 + C7 /DSPRES 33 %%oDSPRES%%o 34 MODA/IRQA MODA/IRQA 35 MODB/IRQB MODB/IRQB 36 MODC/NMI MODC/NMI %%oRAMCS%%o %%oRAMOE%%o SPCLK 23 %%oRAMWE%%o SPCLK24 SPMISO SPMISO25 SPMOSI SPMOSI26 /HA2 JTAG Port %%oHA2%%o HREQ TRSTB HREQ27 TMS GPIO0 28 TDI GPIO0 29 GPIO1 TDO GPIO1 FRM8KHz TCK GPIO2 31 GPIO3 STM GPIO3 32 Phase Locked Loop IC9 PP 1 P1 2 P2 13 14 SIN 3 CIN 4 VCOUT LOUT 2 DSTI DSTO F0/CLD LIN 27 C4/TCK F0O/RCK REGC LOUT DIS24 PRECAN OSC2 VD 42 VCC C8 C4_DNIC n/c DSTo DSTi CDSTo CDSTi F0 C1 .0015uF 17 AGND L2 131 125 113 R6 16 15 10 19 17 9 23 21 7 /FR0CS /FR0OE /FR0WE TP12 /F0 DSTi 3 DSTi 2 DSTo DSTo 6 /F0 F0 /C4 /C4Out 56 C16 20 C16In C8 C8Out 73 74 SCLK CODECSClk SSYNC 75 CODECFSync /CODECRES 76 %%oCODECReset%%o 8 RAMA0 RAMA1 RAMA2 RAMA3 RAMA4 RAMA5 RAMA6 RAMA7 RAMA8 RAMA9 RAMA10 RAMA11 RAMA12 RAMA13 RAMA14 (DNIC) VCC AVCC 6 9 QVCC17 AVCC 28 QVCC SVCC40 SVCC48 QVCC53 DVCC70 PVCC33 136 134 132 124 121 119 117 115 118 120 128 123 112 116 111 CDSTi CDSTo AGND AGND QGND AGND AGND QGND SGND SGND QGND SGND DGND DGND FR0A0 FR0A1 FR0A2 FR0A3 FR0A4 FR0A5 FR0A6 FR0A7 FR0A8 FR0A9 FR0A10 FR0A11 FR0A12 FR0A13 FR0A14 CDSTi 5 CDSTo4 n/c 12 n/c 13 n/c 14 16 n/c 1 n/c 1 8 10 15 21 29 34 44 52 54 66 72 RAMD0 RAMD1 RAMD2 RAMD3 RAMD4 RAMD5 RAMD6 RAMD7 TCK STM 62256 139 141 144 142 140 137 135 133 VCC 20 %%oCS%%o 22 %%oOE%%o 27 %%oWE%%o FR0D0 FR0D1 FR0D2 FR0D3 FR0D4 FR0D5 FR0D6 FR0D7 GND 11 12 13 15 16 17 18 19 GND IC2 D0 D1 D2 D3 D4 D5 D6 D7 VCCIO /FR0CS /FR0OE /FR0WE A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 GND 4 10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 IC1 710451 TDO FR0A0 FR0A1 FR0A2 FR0A3 FR0A4 FR0A5 FR0A6 FR0A7 FR0A8 FR0A9 FR0A10 FR0A11 FR0A12 FR0A13 FR0A14 109 110 RAMA14 111 RAMA12 112 /RAMWE 113 114 RAMA7 115 RAMA13 116 RAMA6 117 RAMA8 118 RAMA5 119 RAMA9 120 RAMA4 121 122 RAMA11 123 RAMA3 124 /RAMOE 125 126 Test6 127 RAMA10 128 Test7 129 130 /RAMCS 131 RAMA2 132 RAMD7 133 RAMA1 134 RAMD6 135 RAMA0 136 RAMD5 137 138 RAMD0 139 RAMD4 140 RAMD1 141 RAMD3 142 143 RAMD2 144 RAM VCC 7 VCC 19 VCC 22 VCC 42 58 VCCIO79 VCC 91 VCC 94 VCC 114 VCC VCCIO130 VCC 3-26 REV C OUT 52/92 IN 2003 M1 S1 1 J1 IC2 TP1 J5 C8 L2 J2 C47 L3 JP1 C27 C1 R3 C2 R6 R4 J4 GND 25 C26 IC5 R46 19 18 IC3 26 R2 R47 + R1 C6 C41 M4 + IC4 C5 R49 C37 TP46 C4 TP27 4 + R42 80 R56 C40 C3 60 TP12 R50 109 IC1 R51 108 R44 61 IC6 C36 144 12 11 5 R55 1 R48 C38 FCL1 C7 T1 D1 R52 C28 R45 IC9 R53 C33 R11 C29 C42 R73 C39 C46 R70 R69 R67 C45 20 R68 R65 R36 C35 R33 41 R38 21 R64 C34 R39 R72 R37 C52 36 C10 C44 40 C9 X4 R9 R41 R60 R24 R32 R13 TP25 TP21 TP20 GND R58 C14 33 L4 22 C21 TP29 C16 C50 + C49 + C24 L1 R35 R16 C12 + 23 34 TP24 CLEAR-COM C11 R18 R22 R17 C25 R43 TP23 TP22 FCL2 R34 C32 R10 C23 R29 R19 C13 R59 R54 72 C31 C43 R62 73 37 TP14 R63 R75 AGND IC8 R71 C51 R40 R74 C18 R12 FCL3 C48 12 C22 C20 IC7 M3 C19 ASSY# 710435 + + C17 R30 TP3 11 TP4 COM-20 TP18 R25 R26 C15 R27 R28 44 M2 TP5 COPYRIGHT (C) 1999 Figure 3-17: Assembly Drawing—COM-20 Communication PCB Rev. A BILL OF MATERIALS FOR COM-20 COMMUNICATION PCB CAPACITORS Value Type Volts Tol. .001 uF Ceramic Disc SMD50V 1% .00 33 Ceramic Disc SMD50V 5% 47 pF Ceramic Disc SMD50V 5% .0015uF Ceramic Disc SMD50V 5% .0047uF Ceramic Disc SMD50V 10% .022 uF Ceramic Disc SMD50V 10% .1 uF Ceramic Disc SMD50V 10% C20 C26 Part # 151001 151002 151120 151138 151156 151164 151172 Designator C14 C22 C9 C11 C15 C51 C1 C12 C13 C23 C2 C3 C8 C10 C27 C28 C29 C31 C32 C33 C34 C35 C36 C37 C38 C39 C40 C41 C42 C43 C44 C45 C46 C47 C48 C49 C50 C52 .33 uF Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual Ceramic Disc SMD25V 10% 151178 C16 C21 3-27 .47 uF C18 10 uF 100 uF Tantalum SMD35V 10% 151184 C4 C5 C6 C17 Tantalum SMD25V Aluminum 16V 10% 20% 151192 C19 C24 C25 150155 C7 RESISTORS Value Power Type 0 OHM 1/10 SMD R34 R35 R36 2.2 OHM 1/10 47.5 OHM 1/10 221 OHM 1/10 R48 R49 R50 Tol. Part # Designator 411100 R16 R22 SMD SMD SMD 5% 1% 1% R40 R75 411181 R30 411262 R4 411326 R46 R47 R51 R52 R53 R54 301 OHM 392 OHM 604 OHM R55 1.00K OHM R59 R60 1/10 1/10 1/10 SMD SMD SMD 1% 1% 1% 411339 R38 411350 R3 411368 R29 R19 1/10 SMD 1% 411389 R43 56 R58 R62 R63R64 R65 R67 R68 R70 R71 R72R73 2.74K OHM 1/10 3.24K OHM 1/10 4.75K OHM 1/10 R10 R11 SMD SMD SMD 1% 1% 1% R74 R69 411431 R37 411438 R39 411454 R1 R6 R9 R12 R13 R24 R25 R32 4.75K OHM 1/10 R42 R44 R45 SMD 1% 411454 R33 R41 4.99K OHM 1/10 7.50K OHM 1/IO 75.0K OHM 1/10 SMD SMD SMD 1% 1% 1% R27 411456 R28 411473 R17 411569 R26 R18 DIODES AND TRANSISTORS Device Description Diode BAV99 DUAL DIODE... SMD Part # Designator 481033 D1 INTEGRATED CIRCUITS Device Description Part # Designator 62256 CMOS SRAM 32K X 8 481047 IC2 IC5 6482 DUAL CMOS OPAMP RAIL/RAIL 481022 IC8 0.24MHZ CRYSTAL CLOCK OSCILLATOR 231004 IC4 4218 16-BIT 2 CHANNEL CODEC 481041 IC7 74HCT4046ACMOS PHASE LOCK LOOP...SOIC16481045IC9 3-28 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual MT9171APDIGITAL NETWORK INT. 56004 24-BIT DSP 40MHZ IFPGA DNIC FRAMER, COM 20 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 481046 IC3 481071 IC6 710451 IC1 3-29 MISCELLANEOUS Device Description Part # Designator Connector JUMP JAX 210103 JP1 Connector HEADER MULTI PIN HEADER((PER)PIN)210112JP1(2) Connector 15 PIN (M) RT ANG PC MTG D TYPE CON210188J1 Connector DUAL ROW HEADER 17 POS. .230IN210279J4 Connector RJ-45 RT ANG MOD CON 1-PORT SHIELDED210335J2 Connector BNC RT ANGLE PC MNT W/THREAD BUSH210354J5 Inductor FERRITE EMI SUPPRESSOR 400MA 181001L1 L2 L3 Switch DPDT MICRO-SUBMINIATURE SWITCH510124S1 Transformer2745B 2:1 PULSE TRANSFORMER560023 T1 3-30 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 4 SPECIFICATIONS 0 dBv is referenced to 0.775 V RMS ICS-92/52 PANEL FRONT-PANEL CONTROLS AND CONNECTORS Talk/Listen Switches: Function Keys Answer Back Switch Volume Controls Headset Connector Panel Mic Connector 9 (ICS-92, ICS-92T) 5 (ICS-52, ICS-52T) 4 1 1 1 D4M XLR 1-1/4 inch Phone Jack REAR-PANEL CONNECTORS Miscellaneous To Matrix Audio IO (OPT-100) DB-15F DB-15M DB-15F Accessory AC Power DB-9F IEC-320 PANEL MICROPHONE INPUT Type: Input Level Impedance Electret 40 dBv 200 Ohms HEADSET MICROPHONE INPUT Type Input Level Gain Adjustment Range Impedance Dynamic -55dBv +/- 5dB 200 Ohms LOCAL PROGRAM INPUT Type Impedance Level Electronically Balanced 8k Ohms Bridging 0 dBv will produce full output of speaker when volume control is fully clockwise HEADPHONE OUTPUTS Impedance Power 50 to 600 Ohms 1/2 W into 50 Ohms SPEAKER AMPLIFIER OUTPUT Impedance Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 8 Ohms 4-1 Power 4W LINE INPUT (2 -PAIR LISTEN FROM MATRIX) Type Impedance Level Freq. Resp. Transformer Balanced 8k Ohms Bridging 0 dBv nominal 100 Hz to 15 kHz +/- 2 dB LINE OUTPUT (2-PAIR TALK TO MATRIX) Type Impedance Level Freq. Resp. Transformer Balanced 150 Ohms (when talk active) 0 dBv nominal 100 Hz to 15 kHz, +/- 2 dB LOGIC INPUT #1 Type Logic 5 V logic with pull-up resistor True = Short to Ground LOGIC INPUT #2 Type (Option 1) Logic (Option 1) Type (Option 2) Logic (Option 2) 5 V logic with pull-up resistor True = Short to Ground External Voltage Sense Lo = 0 - +2 VDC, Hi = +4 - +30 VDC MUTE RELAY Contact Type Contact Voltage Rating Contact Current Rating 1 pair SPDT (single form C) 24 VDC 1 Amp continuous, 2 Amps peak at 24 VDC PANEL RELAY Contact Type Contact Voltage Rating Contact Current Rating 1 pair SPDT (single form C) 24 VDC 1 Amp continuous, 2 Amps peak at 24 VDC POWER AC Input to Panel Between 12 and 16 VAC at 750 mA Mains AC Power Input to Wall-Mount Transformer 16 W (150 mA at 115 VAC) TEMPERATURE Operating Storage Between 0 and 50 C (32 to 125 F) Between 0 and 70 C (32 to 150 F) HUMIDITY Operation and Storage 4-2 Between 20% and 90%, Non-Condensing Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual PACKAGE DIMENSIONS Height Width Depth Weight 1.75 in. (44mm), 1 RU 19.0 in. (483mm) 6.75 in. (171mm) 4.27 lbs. (2.0kg) OPT-100 AUXILIARY AUDIO I/O OPTION AUDIO Output Signal Levels Impedance Frequency Response Distortion 0.0 dBv nominal 600 Ohms, transformer balanced 100 Hz to 10 kHz, +/- 2 dB of mic preamp or external program input Less than 0.5% THD SA RELAY Contact Type Contact Voltage Rating Contact Current Rating 1 pair SPDT (single form C) 24 VDC 1 Amp continuous, 2 Amps peak at 24 VDC ACCESSORY PANELS XPL-12 Height Width Depth Weight Power 1.75 in. (44 mm), (1 RU) 19.0 in. (483 mm) 2.50 in. (64 mm) 1.5 lbs. (0.7 kg) 14 VAC, 0.5 Amps (120 VAC 770 mA wall-mount transformer supplied with unit. 220 VAC version available on special order) XPL-22 Height Width Depth Weight Power Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual 1.75 in. (44 mm), (1 RU) 19.0 in. (483 mm) 2.50 in. (64 mm) 1.8 lbs. (0.8 kg) 14 V AC, 0.5 Amps (120 V AC 770 mA wall-mount transformer supplied with unit. 220 V AC version available on special order). 4-3 Notice About Specifications While Vitec Group Communications makes every attempt to maintain the accuracy of the information contained in its product manuals, that information is subject to change without notice. Performance specifications included in this manual are design-center specifications and are included for customer guidance and to facilitate system installation. Actual operating performance may vary. 4-4 Vitec Group Communications ICS 92/52 Intercom Panel Instruction Manual WARRANTY Clear-Com guarantees this product to be free of manufacturing defects in material and workmanship under normal use for a period of two years from the date of purchase. TECHNICAL SUPPORT Clear-Com offers 24/7 customer support. Return authorization numbers are required for all returns. To ensure complete and timely support to its customers, Clear-Com maintains Technical Service Centers (TSC) staffed by qualified technical personnel. A Technical Service Center is staffed to respond to all technical inquiries and to troubleshoot technical problems regarding all products supplied by Clear-Com. A TSC is fully available to Clear-Com’s customers during the full course of their warranty period. Instructions for reaching our Technical Service Centers are given below. For technical support from Europe, the Middle East, and Africa Both warranty and non-warranty repairs are available. Call: +49 40 66 88 40 40 Monday through Friday 09:00 – 17:00 (GMT) +49 40 66 88 40 41 24hrs, any day (But you must have your PIN number ready.) Web site: www.clearcom.com For technical support from the Americas and Asia Call: +1 510 337 6600 Web site: www.clearcom.com Email: [email protected] FAX: +1 510 337 6699 EXCEPTIONS This warranty does not include damage to a product resulting from cause other than part defect and malfunction. The VGC warranty does not cover any defect, malfunction, or failure caused beyond the control of VGC, including unreasonable or negligent operation, abuse, accident, failure to follow instructions in the manual, defective or improperly associated equipment, attempts at modification and repair not approved by Clear-Com, and shipping damage. Products with their serial numbers removed or defaced are not covered by this warranty. WARRANTY W-1 WARRANTY REPAIRS While Clear-Com will ensure complete system integrity by providing whatever support is necessary to resolve any failure covered under the terms of the warranty, the normal procedure will be to repair or replace any defective Line Replaceable Unit (LRU) that is returned to Clear-Com during the warranty period. A Line Replaceable Unit (LRU) is defined as: an assembly that can be safely removed from the system and readily replaced by plugging in a new unit. In the case of ancillary items such as power supplies, the entire power supply would be returned. Whereas, in the case of circuit cards, control panels, etc., only these assemblies would be returned for repair. All equipment provided by Clear-Com is covered under the warranty. This warranty does not include defects arising from installation (when not performed by Clear-Com), lightning, power outages and fluctuations, air conditioning failure, improper integration with non-approved components, defects or failures of customer furnished components resulting in damage to Clear-Com provided product. NON-WARRANTY REPAIRS Equipment that is not under warranty must be sent prepaid to Clear-Com. If requested, an estimate of repair costs will be issued prior to service. Once repair is approved and completed, the equipment will be shipped freight collect from the TSC. REPLACEMENT UNITS Should Clear-Com determine, in its reasonable discretion, that any part of a product is defective due to faulty materials or workmanship, Clear-Com shall at its expense, repair or replace such part and return the repaired/replacement part to the customer. The provisions of this warranty shall apply to the repaired/replacement part for the unexpired portion, if any, of the warranty period. EMERGENCY ON-SITE ASSISTANCE Clear-Com can provide emergency on-site technical assistance in support of warranty activities. The level of support effort required will be decided on a case-by-case basis. Clear-Com has the qualified technical staff to support any and all emergency site activities should they occur. LIABILITY The foregoing warranty is Clear-Com’s sole and exclusive warranty. There are no other warranties (including without limitation warranties W-2 WARRANTY for consumables and other supplies), or guarantees, expressed or implied (including, without limitation, any warranties of merchantability or fitness for a particular purpose), of any nature whatsoever, whether arising in contract, tort, negligence of any degree, strict liability or otherwise, with respect to the products or any part thereof delivered hereunder and/or with respect to any non-conformance or defect in any such product and/or part thereof delivered hereunder and/or with respect to any non-conformance or defect in any such product and/or part thereof delivered hereunder, or any other warranties or guarantees, including but not limited to any liability of Clear-Com for any consequential and/or incidental damages and/or losses (including loss of use, revenue, and/or profits). In any event, the maximum extent of Clear-Com’s liability to customer hereunder shall not under any circumstances exceed the cost of repairing or replacing any part(s) fount to be defective within the warranty period as aforesaid. RETURNING EQUIPMENT FOR REPAIR All equipment returned for repair must be accompanied by: • Documentation stating the return address, telephone number, date of purchase, and a description of the problem. • A repair reference number. To obtain a repair reference number, contact the appropriate Technical Service Center at the phone numbers or Web site listed below. Our representatives will give you instructions and addresses for returning your equipment. By talking with our representatives, many problems can be resolved on the phone. For returns from Europe, the Middle East, and Africa Call: +49 40 66 88 40 40 Monday through Friday 09:00 – 17:00 (GMT) +49 40 66 88 40 41 anytime, any day (But you must have your PIN number ready) Web site: www.clearcom.com For returns from the Americas and Asia Call: +1 510 337 6600 Web site: www.clearcom.com Email: [email protected] FAX: +1 510 337 6699 WARRANTY W-3 W-4 WARRANTY