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SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE SERVICE MANUAL SX885SE39JPZL REFRIGERATOR-FREEZER MODELS SJ-40J SJ-W40J SJ-40J-GY/BE SJ-36J-GY/BE SJ-W40J-GY/BE SJ-W36J-GY/BE In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used. DESTINATION ................ L SJ-36J SJ-W36J Refrigerant; HFC-134a Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant. TABLE OF CONTENTS SPECIFICATIONS ...................................................................................................................................... DESIGNATION OF VARIOUS PARTS ........................................................................................................ LIST OF ELECTRICAL PARTS ................................................................................................................... WIRING DIAGRAM ..................................................................................................................................... FUNCTIONS ............................................................................................................................................... ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS .......................................................... COOLING UNIT .......................................................................................................................................... REPLACEMENT PARTS LIST .................................................................................................................... SHARP CORPORATION 1 page 2 3 4 5 7 14 21 22 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE SPECIFICATIONS Items Type Outer dimensions (Including spacer) Height Width Depth Rated storage volume Defrosting System Start Finish Temperature control No-frost freezer Interior lamp Evaporating pan Refrigerator R tray Compartment Fresh case Vegetable case Door pocket Egg tray Bottle pocket Freezer Ice cube maker Compartment Freezer case Freezing case Deodorizing system R&L door / Dual Swing Door COLOR Items Outside color Inside color SJ-40J SJ-W40J 2-Door 1725mm(67.9") 590mm(23.2") 695mm(27.4") 368 liter(13.0 cu.ft) F: 96 liter (3.4 cu.ft) R: 272 liter(9.6 cu.ft) Heater system Automatic Automatic Automatic (Adjustable) Yes 1 1 3 1 1 3 1 1 1 1 1 No No Yes SJ-40J/ W40J/ 36J/ W36J-GY Gray White RATING Items Rated voltage Rated frequency Climate class Rated input of motors Rated input of heaters Refrigerant (Charging quantity) Net Weight (V) (Hz) (W) (W) (kg) SJ-36J SJ-W36J 2-Door 1585mm(62.4") 590mm(23.2") 695mm(27.4") 330 liter(11.7 cu.ft) F: 96 liter(3.4 cu.ft) R: 234 liter(8.3 cu.ft) 2 1 1 2 1 1 1 1 1 No Yes SJ-40J/ W40J/ 36J/ W36J -BE Beige White SJ-40J SJ-W40J 220-240 50 T 160-166 133-158 HFC-134a(110g) 66 69 2 SJ-36J SJ-W36J HFC-134a(110g) 62 65 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE DESIGNATION OF VARIOUS PARTS The names in parenthesis are the denominations used in the Replacement Parts List. SJ-36J / W36J SJ-40J / W40J 9 9 11 10 1 2 3 4 5 11 1 10 10 2 3 4 5 12 6 10 12 6 10 17 7 17 7 13 14 15 8 8 16 17 Figure D-1. External Description 1. Light [Lamp] Use a 10W lamp bulb with E12 base when replacing the lamp bulb . Do use bulbs other than the specified voltage(see affixed label by the bulb) 2. Refrigerator shelf [R tray] 3. Refrigerator temp. control knob [R-temp. control knob] 4. Chilled case [Fresh case] 5. Lever [V-case shelf lever] 6. Fruit and vegetable crisper [Vegetable case] 7. Evaporating pan [Evaporating pan) 8. Adjustable feet [Adjustable leg ass’y] 9. Light switch [Door switch] 10. Free pocket [R door pocket] 11. Egg holder [Egg tray] 12. Bottle pocket [Bottle pocket] 13. Freezer temp. control knob[F-temp. dial ass’y] 14. Ice cube maker [Ice cube maker] 15. Stainless steel freezer case [Freezer case ass'y] 16. Freezer case [Freezing case] 17. Magnetic door seal [R-door packing/ F-door packing] Mark: Cold air flow Lamp Door switch Damper thermostat Defrost timer V-heater F-thermostat Fan motor Defrost thermostat Fuse ass'y Def. heater ass'y Compressor Protector Starting relay Figure D-2. Constructions 3 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE LIST OF ELECTRICAL PARTS ITEMS R-door switch F-Thermostat Defrost heater Damper thermostat Defrost timer TYPE NAME PS 102-S MM1-8109 — MM1-6164 TMDF704FD2 RATING 125V-1A,250V-0.5A 125V-6A,250V-3A 220-240V — 220-240V 50/ 60Hz Lamp socket Lamp Defrost thermostat Thermo. fuse Fan motor Compressor — — US602S — 3R00044B GLY-70AA 250V 1A 240V 10W 125V 15A 250V 10A 220-240V/ 50Hz 220-240V/ 50Hz Starting relay Protector V-heater 3003-7 4TM-308NFB-YY A202 C-thermostat US602S — — 220-240V 8000Ω 6.0-7.2W 250V 8A SPECIFICATIONS 2 terminals type push-button ON : -15˚C , OFF : -20˚C 378Ω Open : Max -0.5˚C , Close : -5˚C Integration type Cycle time : 8h48m/7h20m(50/60Hz) Delay time : 4m50s/4m2s(50/60Hz) E-12 E-12 Open : 10˚C , Close : 1˚C Cut off temperature : 70˚C or 72˚C Main : 13.9 Ω (20˚C) Aux : 17.9 Ω (20˚C ) 14Ω 120˚C / 65˚C *1 Open : 25˚C , Close : 17˚C A018 / A133 / A043 *1 COIL POSITION OF COMP. Common Aux. coil 4 Main coil SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE WIRING DIAGRAM Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set. G : GRAY Br : BROWN(live) YG : YELLOWISHGREEN Y YELLOW R : RED P : PINK B : BLUE(neutral) Bk : BLACK S-B : SKY-BLUE G-Y : GREEN-YELLOW(earth) W : WHITE O : ORANGE CONNECTED IN TERMINAL BOX CONNECTOR (O) C-thermostat V-heater Defrost timer F-thermostat (BR) (R) (G) TM Lamp Thermo.fuse L Terminal block FM Fan motor (O) (S-B) (BK) (W) E Defrost heater Source cord (Y) Door switch Defrost thermostat (B) Figure W-1. Wiring Diagram 5 Protector Compressor Starting relay C M A SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE Cabinet ass'y R-door switch 1 2 1 2 B-1 1 2 1 2 (S-B-1) 1 2 3 4 5 6 1 2 3 4 5 6 R-1 1 2 3 4 1 2 3 4 Multi-louver ass'y Lamp Socket ass'y TM Defrost timer 1 4 2 3 1 4 2 3 L D timer lead ass'y RC box ass'y V heater S-B-1 Br-1 Bk-1 G-1 Y-1 Y-2 G-3 O-1 (R-1) Br-2 Lead wire FC-box ass'y F-thermostat C-partition ass'y EV-cover ass'y Lead wire EV-cover ass'y Fan motor FM Def. thermo. ass'y Fuse ass'y Def. heater ass'y 1 2 3 4 5 6 1 2 3 4 5 6 G-2 1 2 3 4 1 2 3 4 (W-1) B-2 (Y-1) B-3 (Bk-1) W-1 (Y-2) Terminal box Blue Brown G : GRAY Br : BROWN(live) O : ORANGE Y : YELLOW R : RED B : BLUE(neutral) Bk : BLACK S-B: SKY-BLUE G-Y: GREEN-YELLOW(earth) W : WHITE Earth Gray Orange C-thermostat Protector 1 L E N Source cord Compressor C M A Starting relay Terminal block Figure W-2. Electric Accessories Layout 6 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE FUNCTIONS 1. ADJUSTABLE TEMPERATURE CONTROL (1) Temperature control of freezer Thermostat (senses freezer temperature) operates on ON/OFF switchover to control the compressor and allows the freezer temperature to keep at a suitable temperature. However adjust the freezer temp. control knob as follows depending upon the storing condition of foods. FREEZER TEMP. CONTROL MIN MAX 5 4 2 3 KNOB PURPOSE SETTING 7(MAX) For making ice rapidly or fast freezing. 4(MED) For normal freezing. 1(MIN) When frozen food or ice cream is not stored. Figure F-1. (2) Temperature control of refrigerator Damper-thermostat senses temperature of the refrigerator and changes the opening angle of the damper automatically. However, as the Damper-thermostat has no function to switch on or off the compressor and cool air circulating fan, the freezer temperature control causes temperature in the refrigerator to vary to some extent. However, adjust the refrigerator temp. control knob as follows depending upon the cooling condition. MED 4 5 3 6 2 CHILLED ZONE MIN 1 7 Coldest REFRIGERATOR TEMP.CONTROL KNOB PURPOSE SETTING 7(Coldest) For keeping foods fresher tasting. When the refrigerator does not provide sufficient cooling. 4(MED) For normal operation. 1(MIN) When the refrigerator provides excessive cooling. Figure F-2. NOTE: The refrigerator temperature is affected also by the freezer temperature. If the freezer temp. control knob is set at the position "MAX", the temperature tends to be lower than the following values, and if set at near the position "MIN", temperature tends to be higher. If the refrigerator is operated for a long time with the freezer temperature control sets the "MAX" position, foods stored in the refrigerator compartment may also freeze. When refrigerator temperature control sets to the "Coldest", some foods stored may freeze. In this case adjust control set back to the "MED" position. When refrigerator temperature control sets to the "Coldest", some foods stored in fresh cases may also become frozen. (3) Reference value of temperature SETTING OF FREEZER TEMP. CONTROL KNOB 7(MAX) 4(MED) 1(MIN) SETTING OF REFRIGERATOR TEMP. CONTROL KNOB Freezer temperature Approx. -21˚C Approx. -18˚C Approx. -15˚C Refrigerator temperature 7(Coldest) 4(MED) 1(MIN) Approx. 0˚c Approx. 3˚c Approx. 6˚c The values shown above refer to the case where the freezer temp. control knob is set at "MED". The values shown above refer to the measurement carried out center area and 1/3 of overall height from the bottom at each of the refrigerator and the freezer after machine has been operated at an ambient temperature of 30˚C with no food stored and the door closed until the temperature is stabilized. The values vary depending upon frequency of opening and closing the door, ambient temperature, amount of stored foods and manner of storing foods. 7 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE The explanation of the operation manual 2. R & L DOOR / DUAL SWING DOOR (1). Structure Note Do not destroy or damage the refrigerator body's structure or internal structure intentionally. Do not put any objects on the lower hinge or lower hinge pin. Please pay attention to the lower hinge pin and the cam, do not let them get stuck. Do not add oil to the refrigerator body, pulley, lower hinge, since the plastic components will be influenced by different kinds of oil. Do not open the door of the refrigerator compartment forcibly, the door may fall off or cause the personal injury. If the door can not be opened, please check the part shown on the right figure to see if it is got stuck by the foreign objects. R&L structure of the refrigerator body R&L structure of the door Cam (hinge projection) (Positioned at the four corners of the door) Lower hinge pin Lower hinge Pulley Figure F-3 Figure F-4 I 1 Hinge pin L 2 Door cam projection A' 3 Door cam projection Door cam B Door cam projection 2 Groove C Groove D Hinge projection b Door cam projection B' approx. 2mm 3 A 3 -1 3 -2 Hinge projection a Hinge projection b' Hinge projection a' 3 -3 3 means the part of the main body side. 3 -4 Door cam projection A' Figure F-5 1 2 The hinge pins on both right and left sides are supported with the projection A A' of the door cam. When the door is pulled, the hinge pin is guided to the groove C and the door is moved approx. 2 mm sideward. When the hinge pin is engaged with the “J shaped” groove D of the projection A' of the door cam on the opposite side, the door will be locked. 3 According to the opening degree of the door, 3 -1: Hinge pin and groove C 3 -2: Hinge projection b and door cam projection B 3 -3: Hinge projection b' on the opposite side and the projection A' of the door cam 3 -4: Hinge projection a' on the opposite side and the projection A' of the door cam Any one of the above guides keeps the stage in which the door is moved approx. 2 mm sideward. 4 When the door is closed, the procedure of 1 thru 3 is reversed. Even if the left and right doors are opened at the same time, both doors do not get off since the width dimension between the projections A and A' of the door cam is small than that between the left and right hinge pins. 8 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE (2) Disassembly, assembly and adjustment of R & L door 1 List of parts concerned with R & L door Top hinge cover Door cam tr Special screw Hinge cam tl Door cam tl Top hinge ass'y Table support Hinge cam tr Silicon grease (Before replacing door, also prepare silicon grease.) Special screw Door cam support Bottom hinge ass'y Body Roller r ass'y Door cam support Door cam bl Door cam br R-door stopper l Hinge pin Roller l ass'y R-door stopper l Hinge projection Screw Figure F-6 2Installation and removal of R & L door (1) Open the door. (2) Remove the door cam. (3 screws) (3) Close the door, and open its opposite side. In this time, hold the door with both hands to prevent the door from falling. NOTE When replacing the door with the new one, coat grease on the slide surface. (Grease all door arms on the four corners.) (4) Pull off the door upward. (5) For installation, reverse the above procedure. The door cam tr is shown here. Figure F-7 Greasing surface The door cam tr is shown here. All around the side surface Figure F-8 9 All around the side surface, and bottom surface SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE 3Removal and installation of Bottom hinge ass'y and Top hinge ass'y Remove the relevant screws. NOTE After replacement, adjust the position relationship of the door. (Refer to the next item.) Proper climbing width of roller: 1 to 1.5 mm Tolerance of climbing width of left and right rollers: within 0.5 mm 4 4Adjusting method of R&L door If any heaviness is felt during opening/closing of the R&L door, any different weight is felt between leftward/ rightward openings, any large drop of the roller felt or any other abnormality is felt, adjust the following. It must not be skipped or forgot to install any concerned part. Otherwise, it will cause the door to get off. NOTE CAUSE 1. The floor surface is not horizontal. Not level. —> The refrigerator is twisted. 2. The climbing width of the roller of the R&L door is larger or smaller than specified. (Proper climbing width: 1 to 1.5 mm) Left side is Right side is (1) CAUSE 1; Adjust the adjustable legs as shown in heavy. heavy. the right.(Figure F-9) Project the right Project the left adjustable leg. If it can not be adjusted with the adjustable legs, proceed with the following work. adjustable leg. Figure F-9 (2) CAUSE 2; Check the climbing width of the roller.Check the left and right rollers as a pair. The service kit (CSOG-C803CBK0) is necessary. Procedure outline (Cause 2) (2) Check the climbing width of the roller. (1 to 1.5 mm as proper) Smaller Larger (3) -1 Insert the spacer into the roller assembly. (3) -2 Insert the spacer under the door cam. (4) Check the door opening/closing. (Opening/closing weight, self-closing force, climbing width of roller and left/right balance) (5) Adjust the upper hinge. (If the clearance on the hinge is smaller, insert the spacer.) R & L door (The difference between the climbing widths of the left and right rollers is 0.5 mm or less.) 1 ~ 1.5mm (3)-1 The climbing width is smaller. Insert the roller spacer between the roller assembly and door.(Insert plural spacers according to the climbing width.) Lower hinge ass'y Figure F-10 R & L door (3)-2 The climbing width is larger. Insert the door cam spacer between the door cam bottom and door. (Insert plural spacers according to the climbing width.) [Note] • Don’t tighten any M3 flush screw strongly. Otherwise, the screw will become idle. Roller assembly Roller spacer (0.5 mm thick Left and right as symmetric) Figure F-11 R & L door Door cam spacer (Align the door to 0.5 mm thick corner R.) Door cam bottom Figure F-12 10 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE (4) Check the balance of the door opening force, selfclosing force and roller climbing width between the left and right sides. • Referring to the right figure, check the climbing width. R & L door Door cam bottom Lower hinge ass'y When the balance is poor between the left and right sides, proceed with the following work. 0.5 to 1 mm (both left and right sides) Hinge pin Figure F-13 (5) Adjust the upper hinge. (Because the position relationship of the door and hinge varies at the upper area of the door in Item (3)-1.) Top hinge cover Upper hinge Table support Swing the door forward and backward approx. 5 times. 12.5 ±1mm Figure F-14 (a) Loosen the screws (6 pieces) on the hinge, and swing the door forward and backward approx. 5 times. (Snugly fit the hinge to the door.) Relocate the upper hinge toward you. Upper hinge Lightly press here. Table support Figure F-15 (b) Lightly press the door, relocate the upper hinge toward you, and tighten the screw. Determine the position with the screws. Figure F-16 • Check the clearance between the upper hinge and Door cam upper. If it is rubbed during opening/ closing, insert the spacer (T hinge SPA05) under the table support.) (Insert plural spacers according to the adjustment width.) Upper hinge Upper hinge T hinge SPA05 (0.5 mm thick on the left and right sides as symmetric) 2 mm or less Door cam upper R & L door Table support Figure F-17 Figure F-18 [Details of service parts] 1. Spacer assembly * 1 Part code: CSOG-C803CBK0 Components: Roller spacer 2. Silicon oil * 2 Part code: Door cam spacer FPAK-A275CBE0 11 T hinge SPA05 Two pieces per each pack. (They are all 0.5 mm thick.) SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE 3. DEFROSTING (2) Where is melted ice brought (1) No defrosting operation is necessary 1. Melted ice is brought into the evaporating pan No defrosting operation is necessary. at the back of the set and is evaporated here As this machine is so designed that a built-in by the heat of compressor. evaporator cools air and a fan circulates cooled 2. Be sure that the evaporating pan is inserted air, neither the freezer nor the refrigerator is correctly and is level. frosted, though the evaporator is frosted. The frosted evaporator is defrosted automatically due to the function of defrosting timer and heater, requiring no defrosting operation. (3) The following circuit diagrams in the table show automatic defrosting function of the refrigerator with timer and defrost thermostat. Electric diagram Defrost thermostat ON Timer contact Thermo. fuse Defrost heater TM Defrost thermostat (ON) COMP Compressor SOURCE F-thermostat Compressor running Timer motor running Timer motor Operation 1. Cooling (Normal) Description The integration timer integrates running time of the compressor. When it reaches cycle time of defrost timer, the timer contact is changed to start defrosting. Figure F-19 Defrost thermostat ON Compressor stops Timer motor stops Timer contact Thermo. fuse Defrost heater TM Defrost thermostat (ON) COMP Compressor SOURCE F-thermostat Timer motor 2. Defrosting (Time 20 to 30 min.) The timer contact is changed to start defrosting, the timer motor stops and power is supplied to the defrost heater. It takes about 20 to 30 min. to defrost. When little frosted, the defrosting take little time. When much frosted, the defrosting takes much time. Figure F-20 Defrost thermostat OFF SOURCE F-thermostat Compressor stops Timer motor running Timer contact Thermo. fuse Defrost heater TM Defrost thermostat (OFF) COMP Compressor (Time approx. 5 min.) Timer motor 3. Drain When the defrost thermostat becomes OFF, the timer motor starts running. During the operation time (delay time of defrost timer) defrosted water drained outside the refrigerator. Figure F-21 Defrost thermostat OFF Timer contact Thermo. fuse Defrost heater Defrost thermostat (OFF) TM Figure F-22 12 COMP Compressor SOURCE F-thermostat Compressor running Timer motor stops Timer motor 4.Restart Timer contact is changed to cooling operation and the compressor starts running and the timer motor stops. Defrost thermostat contact becomes ON when it's cooled. And the timer motor starts running(Figure F-19) SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE (4) As a reference to determine the causes of trouble, malfunction and phenomena are described below. Refer to the following when repairing. 1. Disconnection of defrost heater As off-cycle defrosting is performed, the defrosting time is extremely prolonged. Each time defrosting is started, the freezer temperature rises and a portion of ice and stored foods are melted. 2. Melted thermo. fuse or opened-circuit due to the defect of defrost thermostat. When the above mentioned trouble occurs in cooling operation, the timer motor does not run, defrosting will not take place, and consequently freezing is caused. In the above mentioned condition, when the timer shaft is turned by hand to defrost, the timer motor runs during the operation time. However, the motor stops from the time when the contact is changed, and freezing causes. NOTE: As the thermo. fuse assembly is intended to prevent dangers, do not use it under shorted condition even for a short period. 4. DEW PREVENTION The hot pipe, namely D.P.-condenser, is arranged around the flange part of cabinet and the C-partition plate, preventing dew from being generated on the cabinet. NOTE: D.P.-condenser pipe may be felt hot if touched by hand while the compressor is in operation. If you are asked about this, please explain that the hot pipe serve to prevent the dew generation. Hot pipe Figure F-23 5. INSPECTION OF INITIAL STARTING (1) Inspection of cooling unit 1. Set the temperature control knob to "MAX" and check that the compressor starts to operate. 2. Depress the door switch to run the fan and check that cool air is blown out of the cold air outlet of the freezer and the refrigerator. 3. When the compressor does not work, check that the timer is not set to "defrost" position. 4 It takes about an hour and a half or two hours to put food in the refrigerator after starting operation. NOTE: After return the temperature control knob to "MED" position. When the refrigerator is operated initially after installed, the compressor may vibrate excessively for 1 to 2 min. However, vibration becomes normal if it is continuously operated. (2) Inspection of defrost device Operate the refrigerator for 20 to 30 min. and then check the defrost device in the following procedures: Allow 5 min.to restart the compressor since immediate starting after stopping will cause unsmooth operation. 1. Turn the timer shaft clockwise with a screw driver. At this time, make certains the timer clinks and the compressor stops. 2. After more than 5 min., turn the shaft further to operate. Make certain cooling operation is started again. 13 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS 1.C-INSULATION ASSEMBLY(A340) Corner sealer l V-heater C-partition r F-thermo.capi. tube Drain sealer a F-thermostat Center insulation a A sealer rf b W-sealer fr a C-partition f Lead wire f-box Corner sealer r W-sealer rf-c A-sealer ag5 A sealer rf c Figure A-1 1. Stick A-sealer rf c on outside of C-partition f. C-partition f A sealer rf c Figure A-2 2. Insert F-thermo capi. tube into capillary pipe of F- thermostat. more than 5mm 3. Connect terminals of Lead wire f box to F-thermostat as shown. F-thermo capi. tube F-thermostat Lead wire f box (RED) 24mm (BROWN) 95mm 78.5mm 149mm 50.5mm F-thermostat Figure A-3 14 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE 4. Form capillary tube of F-thermostat as shown Figure A-3, hook each side the claw of C-partition f. (Figure A-4) Corner sealer r Corner sealer l 5. Form the end of capillary tube of F-thermostat and fix with claw as shown. (Figure A-4 or Figure A-5) A sealer rf c Tapping screw C-partition f B F-thermostat Figure A-4 6. Stick W-sealer rf c . (Figure A-5 ) F-thermo capi. tube Lead wire f box W-sealer rf c Figure A-5 5mm 7. Stick V-heater on Center insulation a. Stick A sealer rf b on Center insulation a. (Figure A-6) Paper tape V heater Center insulation a A sealer rf b Figure A-6 8. Set Center insulation a on C-partition f. (Figure A-7 ) C partition f A sealer rf b 9. Wiring Lead wire f box on Center insulation a. A sealer rf c Center insulation a 10. Set the “8” ass’y on C-partition r and fix with claws. Fix by tapping screw. W sealer fr a 11. Stick W-sealer fr a and Drain sealer a and Corner sealer R&L on outside of “10” ass’y. (Figure A-4,A-7 ) SEC. B Figure A-7 15 C -patition r SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE 2.RC-BOX COV. ASSEMBLY (A195) Thermo. cap.sealer Dial sealer Defrost timer Damper thermostat A sealer ag 2 A sealer ag 3 R control label A sealer ag 4 R-air guider R-temp. control knob A-sealer ag 1 R-c box cover D timer lead ass'y Figure A-8 1. Stick sealers as show figure. A-sealer ag 3 A-sealer ag 3 A-sealer ag 1 A-sealer ag 1 A-sealer ag 1 A-sealer ag 1 Dial sealer A-sealer ag 2 A-sealer ag 4 A-sealer ag 1 Overlap Over 10mm Figure A-9 16 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE Defrost timer 2. Connect D timer lead ass’y to defrost timer. D timer lead ass'y Figure A-10 3. Fix defrost timer on R-c box cover with tapping screw. R-c box cover Defrost timer Tapping screw Figure A-11 4. Fasten damper thermostat on foodliner with 2 tapping screws. Tapping screw Tapping screw Figure A-12 5. Fix “1” ass’y on “4” ass’y. Figure A-13 6. Fasten R-c box cover on “5” ass’y with 3 tapping screws. Tapping screw Tapping screw Figure A-14 17 Tapping screw SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE 3. E.V. COVER ASSEMBLY (A800) E. v.cover B B E.v.cover sealer d Fuse ass'y Figure A-15 E.v.cover sealer c Tapping screw Fan motor ass'y L band c E.v. cover sealer b L band c Defrost thermo ass'y Don't loosen Set metal side below Al Tape E.v cover insulation E.v.cover sealer a Fuse ass'y E.v.water sealer E.v.cover al sheet Figure A-16 18 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE 1. Stick U sealer handle to Fan motor holder a. C Fan motor holder a 4. Set Fan clamp to Propeller fan and insert it to the shaft of Fan motor. Propeller fan 100 Fan clamp _ 7+2mm Motor cushion Fan clamp Motor cushion Fan boss SEC. C-C C right wrong Figure A-17 Figure A-20 2. Insert the terminals of Lead e.v. cover ass’y to Fan motor. 5. Fix L band c. Installation of L band c Not come out of claw 10±5mm Fan motor SEC. B-B Cut of top Lead e.v cover ass'y Not come out of claw White Gray Figure A-21 Figure A-18 The terminals No. 1, 2 and 4 are completely inserted as an assembly unit of Lead ev cover assembly. When assembling the assembly, insert the Def. thermo. (blue) No. 3 and Thermo. fuse (black) No. 5. 3. Insert shaft of Fan motor to the hole of Motor cushion. Set at Fan motor holder a. Next, insert the boss of rear to the hole of Motor cushion, set at Fan motor holder b. Then, fix with Tapping screw (2pieces). Fan motor holder b Fan motor(Blue) Def. thermo.(Pink) Fan motor(Gray) Tapping Fan motor Def. thermo. (Blue) Motor cushion Fan motor holder a Figure A-19 1 2 3 4 5 6 Thermo. fuse(Black) Thermo. fuse(White) Figure A-22 Cautions 1. Don’t mistake the insertion direction and position of the terminal of each lead wire. If it is mistaken, cooling may be defective. 2. Securely fasten each lead wire. 3. After assembly, verify that the fan motor runs normally. Otherwise, lead wire may be sometimes in contact with the end surface of metal and propeller fan. 4. Don’t store any part at the area exposed to the direct sunlight or high temperature. (Because the fuse assembly is molten at 70°C.) 5. To prevent an electrical part from being rusted, don’t moisten it with water. 19 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE 4. MULTI LOUVER ASSEMBLY (A165) A-sealer m-louver a Multi louver ins. Multi louver Lamp label Lamp socket W sealer r-air-g Lamp Lamp cover Figure A-23 1. Stick A sealer m-louver a on Multi louver ins. Multi louver ins. A sealer M-louver A A sealer M-louver A 3. Screw Lamp into Lamp socket. 4. Fix Lamp socket on Multi louver ins. on Multi louver with tapping screw. 5. Set multi louver ins. on Multi louver. (match each hole) 6. Stick the masking tape over the harness of Lamp socket. >PS< Lamp socket Multi louver ins. Tapping screw Tapping screw Multi louver Figure A-24 2. Stick Lamp label on Multi louver. Lamp Multi louver Tape(24 x 50) Lamp label >PS< 19mm 3mm 4mm 19mm Figure A-26 Figure A-25 20 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE COOLING UNIT Mark: Refrigerant flow Mark: Brazing portion Inner condenser C L R Back condenser Evaporator Suction pipe Bottom condenser Compressor Capillary tube Dryer Figure C-1. Cooling unit Bottom condenser to Hot pipe Capillary tube Pinch Point S.P connector to Suction pipe Bottom condenser to Back condenser Pinch Point Dryer Hot pipe to Dryer Charge pipe Inner condenser Evaporator Discharge P connector Charge pipe to Dryer Back condenser Charge pipe L Suction pipe S.P. Bottom connector condenser Compressor Discharge P. connector to Back condenser S.P connector to Compressor's suction tube Figure C-2. Location Charge pipe to Compressor's process tube Compressor's discharge pipe to Discharge P. connector Figure C-3. Location 21 Dryer to Capillary tube SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE REPLACEMENT PARTS LIST (SJ-W40J / W36J) REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-W40J SJ-W40J SJ-W36J SJ-W36J -GY -BE -GY -BE ELECTRIC PARTS 1-51 1-81 1-82 1-83 1-84 1-85 1-86 1-87 1-88 1-89 1-140 1-141 1-142 1-143 1-144 1-145 1-146 1-148 QSW-PA082CBEA FW-VZA137CBE0 QSWTDA024CBE0 QSOCAA065CBE0 RLMP-A012CBE0 FHETBA126CBE0 FW-VZA138CBE0 RTHM-A088CBE0 QACC-A097CBE0 RHETBA202CBE0 RMOTRA040CBE0 FFS-TA048CBK0 FTHM-A024CBK0 FW-VZA136CBE0 RSTT-A144CBE0 FCNW-A558CBK0 FTHM-A020CBK0 RHOG-A131CBE0 Door switch D timer lead ass’y Defrost timer Lamp socket Lamp Def.heater ass’y Lead wire f-box F-thermostat Source cord V-heater Fan motor Fuse ass’y Defrost thermo.ass’y Lead ev-cover ass’y Starting relay Relay wire ass’y C-thermo. ass'y Protector 2-1 2-1 2-2 2-2-1 2-3 2-4 2-5 2-21 2-22 2-22 2-23 2-23 2-24 2-24 2-28 2-28 2-29 2-29 2-30 2-30 2-51 2-52 2-53 2-54 2-55 2-56 2-57 2-58 2-59 2-60 2-61 2-62 2-63 2-64 2-65 2-66 2-67 2-68 2-69 2-70 2-71 2-72 2-73 2-74 2-75 2-81 2-82 2-84 2-85 2-85 2-86 2-86 2-87 FCABCA527CBK0 FCABCA528CBK0 FLEGPA067CBK0 FAJS-A013CBK0 FLEGPA068CBK0 PBOX-A071CBFA PCOVPA164CBFA FHNG-A135CBY0 MSLI-A036CBFA MSLI-A036CBFB MSLI-A037CBFA MSLI-A037CBFB DHNG-A313CBY0 DHNG-A315CBY0 GCOV-A176CBFA GCOV-A176CBFB LPLTPA206CBFA LPLTPA206CBFB PCAP-A006CBFX PCAP-A006CBFY PGID-A150CBF0 PSEL-A552CBE0 PSEL-B641CBE0 PSEL-B642CBE0 PSEL-B643CBE0 FPACGA282CBEA LHLD-A501CBEA HGRL-A171CBFA PFPFPB145CBE0 PSEL-B648CBE0 MLOV-A016CBFA PFPFPB141CBF0 PGID-A151CBFA FKNB-A032CBY0 LBND-A018CBE0 LBND-A023CBE0 LHLD-A488CBFA LHLD-A489CBFA LPLTMA399CBP0 LRAL-A035CBFA LRAL-A036CBFA NKOM-A022CBE0 PCAP-A063CBE0 JKNB-A049CBFA PSEL-B644CBE0 GCOVPA104CBFA PDMP-A042CBE0 PSEL-B244CBE0 HGRL-A170CBFA HGRL-A172CBFA PFPFPB144CBF0 PFPFPB149CBF0 TLAB-A786CBR0 Center plate rf assy Center plate rf assy Leg holder l ass’y Adjustable leg ass’y Leg holder r ass’y Terminal box Terminal cover Top hinge ass’y Hinge cam tl Hinge cam tl Hinge cam tr Hinge cam tr Bottom hinge s ass'y Bottom hinge s ass'y Top hinge cover Top hinge cover Table support Table support Screw cover Screw cover R-air guider Dial sealer A-sealer ag1 A-sealer ag2 A-sealer ag3 F-sub. packing Clip Shower duct Shower duct ins. A-sealer shower duct Fan louver F duct insu. F air guider F temp. dial ass’y Fastening band a L-band c Ev.pan holder E.v. holder Dryer support Fresh rail l Fresh rail r V-roller cab Drain cap R-temp. control knob A-sealer ag4 R-cbox cover Damper thermostat Thermo. cap. sealer Multi louver Multi louver Multi louver ins. Multi louver ins. R control label e 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AK AM AY AP AH AZ AK AY AV AS AZ AP AP AK AW AM AP AT 1 1 2 1 1 1 1 1 1 1 1 1 3 1 1 2 1 1 1 3 1 1 2 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 3 1 1 2 1 1 1 3 1 1 2 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 3 1 1 2 1 1 1 3 1 1 2 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 3 1 1 2 1 1 1 3 1 1 2 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 1 1 2 1 1 1 AK AL AM AE AM AE AE AK AD AD AD AD BB BB AP AN AP AP AB AC AG AC AC AB AB AE AC AQ AG AC AN AB AN AK AP AC AD AD AD AF AF AG AE AD AB AP AZ AB AM AL AG AE AE MECHANICAL PARTS 22 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-W40J SJ-W40J SJ-W36J SJ-W36J -GY -BE -GY -BE 2-88 2-88 2-89 2-90 2-91 2-92 2-93 2-94 2-95 2-96 2-97 2-98 2-100 2-101 2-103 2-104 2-105 2-106 2-107 2-111 2-112 2-140 2-141 2-142 2-143 2-144 2-145 2-146 2-147 2-148 2-149 2-150 2-151 2-152 2-153 2-154 PSEL-B647CBE0 PSEL-B664CBE0 LPLTMA536CBP0 PSHEMA174CBP0 PFPFPB146CBF0 PSEL-B650CBE0 PSEL-B651CBE0 PSEL-B652CBE0 PSEL-B670CBE0 PSKR-A217CBFA PSKR-A218CBFA PTUBBA069CBE0 PBOX-A113CBRA PCOVAA013CBEH PSEL-B756CBE0 PSEL-B645CBE0 PSEL-B751CBE0 PSEL-B752CBE0 PSEL-B753CBE0 GCOV-A177CBFA USRA-A228CBFA LCRA-A010CBE0 LHLD-A389CBF0 LHLD-A484CBFA LHLD-A485CBFA NFANPA011CBF0 PSEL-B209CBE0 GCOV-A178CBF0 LBND-A023CBE0 PSEL-B637CBE0 PSEL-B638CBE0 PSEL-B639CBE0 PSEL-B640CBE0 PSHEMA173CBE0 PSEL-B740CBE0 PSEL-B755CBE0 A-sealer m-louver a A-sealer m-louver a Drip tray Heater cover Center insulation a W-sealer fr a A-sealer rf b Drain sealer a W-sealer rf-c C-partition r C-partition f F-thermo. capi. tube F-control box slk Charge hole cover W-sealer r-air-g A-sealer ag5 A-sealer rf c Corner sealer r Corner sealer l Lamp cover Evaporating pan Fan clamp Motor cushion Fan motor holder b Fan motor holder a Propeller fan 100 U-sealer handle E.v cover L-band c E.v cover sealer a E.v cover sealer b E.v cover sealer c E.v cover sealer d Ev cover al sheet Ev-cover insulation E.v water sealer 2 1 1 1 2 4 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 2 1 1 1 2 4 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 2 1 1 1 2 4 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 2 1 1 1 2 4 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 AC AC AM AL AT AD AC AD AB AX AX AD AS AH AB AC AB AC AB AG AN AD AF AH AH AD AB AS AC AD AB AB AC AH AE AE 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 2 1 1 1 1 1 BB BP BP AU BV BV BR BT AE AE AE AE AL AK AL AK AS AM AD AM AD AE AE AE AE AY AX AM AK AK AK AZ AK AM AM AD AF AL DOOR PARTS 3-21 3-22 3-22 3-23 3-26 3-26 3-26 3-26 3-26-1 3-26-1 3-26-2 3-26-2 3-26-3 3-26-3 3-26-4 3-26-4 3-26-5 3-26-6 3-26-6 3-26-7 3-26-7 3-26-8 3-26-8 3-26-9 3-26-9 3-27 3-27 3-28 3-28 3-29 3-29 3-30 3-31 3-32 3-32 3-33 *1 *2 DFRM-A079CBK0 FDORFB094CBK0 FDORFB095CBK0 FPACGA281CBK0 FDORRA940CBK0 FDORRA941CBK0 FDORRA943CBK0 FDORRA946CBK0 MSLI-A032CBFA MSLI-A032CBFB MSLI-A033CBFA MSLI-A033CBFB FHLD-A066CBK0 FHLD-A068CBK0 FHLD-A067CBK0 FHLD-A069CBK0 LPLTMA534CBW0 LSTPPA100CBFA LSTPPA100CBFB LSTPPA101CBFA LSTPPA101CBFB MSLI-A034CBFA MSLI-A034CBFB MSLI-A035CBFA MSLI-A035CBFB FPACGA283CBK0 FPACGA284CBK0 HDECQA369CBRA HDECQA369CBRB JHNDPA106CBFA JHNDPA106CBFB LPLTMA531CBP0 GDAI-A049CBM0 HBDGDA812CBEA HBDGDA812CBEB PKYU-A118CBE0 CSOG-C803CBK0 FPAK-A275CBE0 F-frame ass’y F-door ass’y F-door ass’y F-door packing R-door ass’y R-door ass’y R-door ass’y R-door ass’y Door cam tl Door cam tl Door cam tr Door cam tr Roller l ass’y Roller l ass’y Roller r ass’y Roller r ass’y Door cam support R-door stopper l R-door stopper l R-door stopper r R-door stopper r Door cam bl Door cam bl Door cam br Door cam br R-door packing R-door packing R-handle trim R-handle trim R-door handle R-door handle Handle support Badge base Badge Badge Badge tape Spacer assembly [320-DP-TK] Silicon oil [S. oil pack (ks64f)] 23 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-W40J SJ-W40J SJ-W36J SJ-W36J -GY -BE -GY -BE OTHER PARTS 4-21 4-22 4-23 4-24 4-140 4-141 4-142 LX-TZA046CBE0 LX-TZ0127CBE0 LX-TZA042CBE0 LX-DZ0133CBE0 LX-BZA018CBE0 QTAN-A013CBE0 QTAN-A012CBE0 Special screw Special screw Special screw Special screw Special screw Solderless term. a Solderless term. b 8 4 4 6 1 3 1 8 4 4 6 1 3 1 8 4 4 6 1 3 1 8 4 4 6 1 3 1 AC AA AB AA AA AH AH 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 AU AC AC AR BD AY AX AL AN AM AT AS AH AU AV AZ AB 1 1 1 1 1 1 4 4 1 4 4 4 1 1 1 1 1 1 1 1 1 1 4 4 1 4 4 4 1 1 1 1 1 1 1 1 1 1 4 4 1 4 4 4 1 1 1 1 1 1 1 1 1 1 4 4 1 4 4 4 1 1 1 1 AX AG AG AE BT AH AD AF AZ AC AA AA BC AD AG AF 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 4 1 1 1 AQ AQ AL AX AH AK AD AD AD BF BE AG ATTACHMENT PARTS 5-111 5-112 5-113 5-114 5-115 5-115-1 5-115-2 5-116 5-117 5-118 5-119 5-120 5-121 5-122 5-123 5-124 5-125 FSRA-A146CBY0 MLEVPA005CBFA MLOV-A017CBFA UTNA-A281CBFA FYOK-A130CBK0 UYOK-A291CBW0 UYOK-A292CBFA GDORPA064CBFA UPOK-A149CBFA UPOK-A150CBFA USRA-A229CBFA UTNA-A280CBFA UTNA-A282CBFA UYOK-A288CBFA UYOK-A289CBFA UYOK-A290CBFA PCUS-A005CBE0 Ice cube maker V-case shelf lever V-case shelf louver V case shelf Freezer case ass’y Sus case Freezing case frame Fresh door Bottle pocket R door pocket R tray F case shelf Egg tray Fresh case Vegetable case Freezing case Fresh door cushion 6-51 6-52 6-53 6-140 6-141 6-142 6-143 6-144 6-146 6-147 6-148 6-149 6-151 6-152 6-153 6-154 FDRY-A006CBK0 PKYU-A034CBE0 PKYU-A035CBE0 PCLI-A047CBE0 PCMPLA177CBE0 PCOVPA235CBE0 PSPAFA033CBE0 PSPAGA041CBE0 FFRM-A109CBK0 LX-BZA071CBM0 LX-NZ0078CBM0 LX-WZA003CBE0 PPIPCA222CBE0 PPIPCA252CBE0 PPIPCA338CBE0 PPIPCA339CBE0 Dryer ass’y Sp-butyl f Sp-butyl h Clip Compressor Terminal cover Sleeve Rubber grommet Base frame ass’y Bolt Nut Washer Charge pipe l Charge pipe Discharge p.conecter S.p connector 90-1 90-2 90-3 90-4 90-5 90-6 90-21 90-21 90-81 90-82 90-82 90-84 CPADBA717YDK0 CPADBA718YDK0 CPADBA719YDK0 CPADBA720YDK0 SPADBC163YDE0 SSAKHA327YDE0 TLAB-A614CBE0 TLAB-A615CBE0 TLAB-A092CBR0 SPAKCI405YDE0 SPAKCI423YDE0 TINS-A416CBR0 Corner post f ass’y Corner post b ass’y Top pad ass’y Bottom pad ass’y Top sheet Poly cover Case label gy Case label be Lamp label Packing case w40j Packing case w36j Operation manual CYCLE PARTS MISCELLANEOUS * * 1 2 This part is not replacement part. It is used for adjusting the R&L door (Dual swing door). This part is used only for replacement the R&L door (Dual swing door). HOW TO ORDER REPLACEMENT PARTS To have your order filled prompty and correctly, please furnish the following information. 1. MODEL NUMBER 3. PART NO. 2. REF. NO. 4. DESCRIPTION 24 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE REPLACEMENT PARTS LIST (SJ-40J / 36J) REF. NO. PART NO. DESCRIPTION Q'TY SJ-36J -GY CODE SJ-40J -GY SJ-40J -BE SJ-36J -BE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AK AM AY AP AH AZ AK AY AV AS AZ AP AP AK AW AM AP AT 1 1 2 1 1 1 1 1 1 3 1 1 2 1 1 1 3 1 1 2 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 1 1 2 1 1 1 2 1 1 1 2 1 1 2 1 1 1 1 1 1 3 1 1 2 1 1 1 3 1 1 2 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 1 1 2 1 1 1 2 1 1 1 2 1 1 2 1 1 1 1 1 1 3 1 1 2 1 1 1 3 1 1 2 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 1 1 2 1 1 1 2 1 1 1 2 1 1 2 1 1 1 1 1 1 3 1 1 2 1 1 1 3 1 1 2 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 1 1 2 1 1 1 2 1 1 1 2 AL AL AM AE AM AE AE AL AL AF AF AB AC AG AC AC AB AB AE AC AQ AG AC AN AB AN AK AP AC AD AD AD AF AF AG AE AD AB AP AZ AB AM AL AG AE AE AC AC AM AC AT AD ELECTRIC PARTS 1-51 1-81 1-82 1-83 1-84 1-85 1-86 1-87 1-88 1-89 1-140 1-141 1-142 1-143 1-144 1-145 1-146 1-148 QSW-PA082CBEA FW-VZA137CBE0 QSWTDA024CBE0 QSOCAA065CBE0 RLMP-A012CBE0 FHETBA126CBE0 FW-VZA138CBE0 RTHM-A088CBE0 QACC-A097CBE0 RHETBA202CBE0 RMOTRA040CBE0 FFS-TA048CBK0 FTHM-A024CBK0 FW-VZA136CBE0 RSTT-A144CBE0 FCNW-A558CBK0 FTHM-A020CBK0 RHOG-A131CBE0 Door switch D timer lead ass’y Defrost timer Lamp socket Lamp Def.heater ass’y Lead wire f-box F-thermostat Source cord V-heater Fan motor Fuse ass’y Defrost thermo.ass’y Lead ev-cover ass’y Starting relay Relay wire ass’y C-thermo. ass'y Protector 2-1 2-1 2-2 2-2-1 2-3 2-4 2-5 2-21 2-24 2-28 2-28 2-30 2-30 2-51 2-52 2-53 2-54 2-55 2-56 2-57 2-58 2-59 2-60 2-61 2-62 2-63 2-64 2-65 2-66 2-67 2-68 2-69 2-70 2-71 2-72 2-73 2-74 2-75 2-81 2-82 2-84 2-85 2-85 2-86 2-86 2-87 2-88 2-88 2-89 2-90 2-91 2-92 FCABCA529CBK0 FCABCA531CBK0 FLEGPA067CBK0 FAJS-A013CBK0 FLEGPA068CBK0 PBOX-A071CBFA PCOVPA164CBFA DHNG-A316CBM0 DHNG-A317CBM0 GCOV-A179CBFA GCOV-A179CBFB PCAP-A006CBFX PCAP-A006CBFY PGID-A150CBF0 PSEL-A552CBE0 PSEL-B641CBE0 PSEL-B642CBE0 PSEL-B643CBE0 FPACGA282CBEA LHLD-A501CBEA HGRL-A171CBFA PFPFPB145CBE0 PSEL-B648CBE0 MLOV-A016CBFA PFPFPB141CBF0 PGID-A151CBFA FKNB-A032CBY0 LBND-A018CBE0 LBND-A023CBE0 LHLD-A488CBFA LHLD-A489CBFA LPLTMA399CBP0 LRAL-A035CBFA LRAL-A036CBFA KNOM-A022CBE0 PCAP-A063CBE0 JKNB-A049CBFA PSEL-B644CBE0 GCOVPA104CBFA PDMP-A042CBE0 PSEL-B244CBE0 HGRL-A170CBFA HGRL-A172CBFA PFPFPB144CBF0 PFPFPB149CBF0 TLAB-A786CBR0 PSEL-B647CBE0 PSEL-B664CBE0 LPLTMA536CBP0 PSHEMA174CBP0 PFPFPB146CBF0 PSEL-B650CBE0 Center plate rf ass’y Center plate rf ass’y Leg holder l ass’y Adjustable leg ass’y Leg holder r ass’y Terminal box Terminal cover Upper hinge ass’y Bottom hinge r ass’y Top hinge cover Top hinge cover Screw cover Screw cover R-air guider Dial sealer A-sealer ag1 A-sealer ag2 A-sealer ag3 F-sub. packing Clip Shower duct Shower duct ins. A-sealer shower duct Fan louver F duct insu. F air guider F temp. dial ass’y Fastening band a L-band c Ev.pan holder E.v. holder Dryer support Fresh rail l Fresh rail r V-roller cab Drain cap R-temp. control knob A-sealer ag4 R-cbox cover Damper thermostat Thermo. cap. sealer Multi louver Multi louver Multi louver ins. Multi louver ins. R control label e A-sealer m-louver a A-sealer m-louver a Drip tray Heater cover Center insulation a W-sealer fr a MECHANICAL PARTS 25 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE REF. NO. PART NO. DESCRIPTION 2-93 2-94 2-95 2-96 2-97 2-98 2-100 2-101 2-103 2-104 2-105 2-106 2-107 2-111 2-112 2-140 2-141 2-142 2-143 2-144 2-145 2-146 2-147 2-148 2-149 2-150 2-151 2-152 2-153 2-154 PSEL-B651CBE0 PSEL-B652CBE0 PSEL-B670CBE0 PSKR-A217CBFA PSKR-A218CBFA PTUBBA069CBE0 PBOX-A113CBRA PCOVAA013CBEH PSEL-B756CBE0 PSEL-B645CBE0 PSEL-B751CBE0 PSEL-B752CBE0 PSEL-B753CBE0 GCOV-A177CBFA USRA-A228CBFA LCRA-A010CBE0 LHLD-A389CBF0 LHLD-A484CBFA LHLD-A485CBFA NFANPA011CBF0 PSEL-B209CBE0 GCOV-A178CBF0 LBND-A023CBE0 PSEL-B637CBE0 PSEL-B638CBE0 PSEL-B639CBE0 PSEL-B640CBE0 PSHEMA173CBE0 PSEL-B740CBE0 PSEL-B755CBE0 A-sealer rf b Drain sealer a W-sealer rf-c C-partition r C-partition f F-thermo. capi. tube F-control box slk Charge hole cover W-sealer r-air-g A-sealer ag5 A-sealer rf c Corner sealer r Corner sealer l Lamp cover Evaporating pan Fan clamp Motor cushion Fan motor holder b Fan motor holder a Propeller fan 100 U-sealer handle E.v cover L-band c E.v cover sealer a E.v cover sealer b E.v cover sealer c E.v cover sealer d Ev cover al sheet Ev-cover insulation E.v water sealer 3-21 3-22 3-22 3-23 3-26 3-26 3-26 3-26 3-26-1 3-26-5 3-26-7 3-27 3-27 3-28 3-28 3-29 3-29 3-30 3-31 3-32 3-32 3-33 *1 *2 DFRM-A079CBK0 FDORFB094CBK0 FDORFB095CBK0 FPACGA281CBK0 FDORRA942CBK0 FDORRA944CBK0 FDORRA945CBK0 FDORRA947CBK0 NBRGPA022CBFA LSTPPA082CBFA LSTPMA008CBM0 FPACGA283CBK0 FPACGA284CBK0 HDECQA369CBRA HDECQA369CBRB JHNDPA106CBFA JHNDPA106CBFB LPLTMA531CBP0 GDAI-A049CBM0 HBDGDA813CBEA HBDGDA813CBEB PKYU-A118CBE0 CSOG-C803CBK0 FPAK-A275CBE0 F-frame ass’y F-door ass’y F-door ass’y F-door packing R-door ass’y R-door ass’y R-door ass’y R-door ass’y Nylon bearing 3s Fd-stopper spring r F-door stopper r R-door packing R-door packing R-handle trim R-handle trim R-door handle R-door handle Handle support Badge base Badge Badge Badge tape Spacer assembly [320-DP-TK] Silicon oil [S. oil pack (ks64f)] 4-22 4-24 4-140 4-141 4-142 LX-TZ0127CBE0 LX-DZ0133CBE0 LX-BZA018CBE0 QTAN-A013CBE0 QTAN-A012CBE0 Special screw Special screw Special screw Solderless term. a Solderless term. b 5-111 5-112 5-113 5-114 5-115 5-115-1 5-115-2 5-116 5-117 5-118 FSRA-A146CBY0 MLEVPA005CBFA MLOV-A017CBFA UTNA-A281CBFA FYOK-A130CBK0 UYOK-A291CBW0 UYOK-A292CBFA GDORPA064CBFA UPOK-A149CBFA UPOK-A150CBFA Ice cube maker V-case shelf lever V-case shelf louver V case shelf Freezer case ass’y Sus case Freezing case frame Fresh door Bottle pocket R door pocket Q'TY CODE SJ-40J -GY SJ-40J -BE SJ-36J -GY SJ-36J -BE 4 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 AC AD AB AX AX AD AS AH AB AC AB AC AB AG AN AD AF AH AH AD AB AS AC AD AB AB AC AH AE AE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 BB BD BP AU BT BS BT BS AC AD AD AY AX AM AK AK AK AZ AK AM AM AD AF AL 2 3 1 3 1 2 3 1 3 1 2 3 1 3 1 2 3 1 3 1 AA AA AA AH AH 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 AU AC AC AR BD AY AX AL AN AM DOOR PARTS OTHER PARTS ATTACHMENT PARTS 26 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE REF. NO. PART NO. DESCRIPTION 5-119 5-120 5-121 5-122 5-123 5-124 5-125 USRA-A229CBFA UTNA-A280CBFA UTNA-A282CBFA UYOK-A288CBFA UYOK-A289CBFA UYOK-A290CBFA PCUS-A005CBE0 R tray F case shelf Egg tray Fresh case Vegetable case Freezing case Fresh door cushion 6-51 6-52 6-53 6-140 6-141 6-142 6-143 6-144 6-146 6-147 6-148 6-149 6-151 6-152 6-153 6-154 FDRY-A006CBK0 PKYU-A034CBE0 PKYU-A035CBE0 PCLI-A047CBE0 PCMPLA177CBE0 PCOVPA235CBE0 PSPAFA033CBE0 PSPAGA041CBE0 FFRM-A109CBK0 LX-BZA071CBM0 LX-NZ0078CBM0 LX-WZA003CBE0 PPIPCA222CBE0 PPIPCA252CBE0 PPIPCA338CBE0 PPIPCA339CBE0 Dryer ass’y Sp-butyl f Sp-butyl h Clip Compressor Terminal cover Sleeve Rubber grommet Base frame ass’y Bolt Nut Washer Charge pipe l Charge pipe Discharge p.conecter S.p connector Q'TY CODE SJ-40J -GY SJ-40J -BE SJ-36J -GY SJ-36J -BE 3 1 1 1 1 1 2 3 1 1 1 1 1 2 2 1 1 1 1 1 2 2 1 1 1 1 1 2 AT AS AH AU AV AZ AB 1 1 1 1 1 1 4 4 1 4 4 4 1 1 1 1 1 1 1 1 1 1 4 4 1 4 4 4 1 1 1 1 1 1 1 1 1 1 4 4 1 4 4 4 1 1 1 1 1 1 1 1 1 1 4 4 1 4 4 4 1 1 1 1 AX AG AG AE BT AH AD AF AZ AC AA AA BC AD AG AF 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 4 1 1 1 AQ AQ AL AX AH AL AD AD AD BE BE AG CYCLE PARTS MISCELLANEOUS 90-1 90-2 90-3 90-4 90-5 90-6 90-21 90-21 90-81 90-82 90-82 90-84 * * 1 2 CPADBA717YDK0 CPADBA718YDK0 CPADBA719YDK0 CPADBA720YDK0 SPADBC163YDE0 SSAKHA326YDE0 TLAB-A614CBE0 TLAB-A615CBE0 TLAB-A092CBR0 SPAKCI425YDE0 SPAKCI426YDE0 TINS-A416CBR0 Corner post f ass’y Corner post b ass’y Top pad ass’y Bottom pad ass’y Top sheet Poly cover Case label gy Case label be Lamp label Packing case 40j Packing case 36j Operation manual This part is not replacement part. It is used for adjusting the R&L door (Dual swing door). This part is used only for replacement the R&L door (Dual swing door). HOW TO ORDER REPLACEMENT PARTS To have your order filled prompty and correctly, please furnish the following information. 1. MODEL NUMBER 3. PART NO. 2. REF. NO. 4. DESCRIPTION 27 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE 1 2 3 4 5 6 DOOR PARTS A A 3-26-1 3-27 SJ-40J/36J 3-26-1 3-26-2 SJ-W40J/W36J 3-26 B 5-118 B 3-33 3-31 3-32 C 5-121 3-29 4-22 5-117 C 3-29 4-22 3-30 3-28 3-26-7 3-26-5 3-26-8 SJ-W40J/W36J 3-26-4 D 5-118 3-26-5 3-26-6 D SJ-W40J/W36J 3-30 3-28 SJ-40J/36J 4-21 3-26-7 3-26-3 SJ-W40J/W36J 3-26-9 3-26-5 SJ-40J/36J 5-115 5-115-2 E E 5-115-1 F F 3-23 5-124 G G 3-22 3-21 H H 1 2 3 4 28 5 6 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE 1 2 3 4 5 6 CABINET PARTS A A 5-119 5-120 B B 5-122 5-125 2-28 SJ-W40J/W36J 5-116 2-28 4-24 SJ-40J/36J 5-114 C C 5-112 2-22 2-21 SJ-W40J/W36J 5-113 5-123 4-23 2-21 SJ-40J/36J 2-23 2-29 D D 1-89 2-92 2-94 2-107 2-96 2-70 1-51 2-91 2-112 E E 2-71 2-97 2-104 2-93 2-30 2-106 2-101 2-56 F 2-67 2-105 F 2-73 2-98 2-72 2-5 1-87 4-141 2-4 2-95 G 2-72 2-57 1-86 2-2-1 G 2-64 2-2 5-111 2-2-1 1-88 4-142 2-3 2-100 1-146 2-1 2-24 H H SJ-W40J/W36J 2-24 SJ-40J/36J 1 2 3 4 29 5 6 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE 1 2 3 4 5 6 CABINET PARTS A A 2-60 2-59 2-58 B B 2-88 2-86 2-85 C C 2-111 1-83 2-103 1-84 2-84 D D 2-52 6-53 2-54 2-81 6-52 2-68 2-55 2-75 1-82 2-82 2-87 2-53 E 2-90 E 1-85 2-74 2-51 2-89 1-81 2-147 F 2-145 2-142 2-145 2-141 1-142 F 2-150 2-148 2-143 1-140 2-151 G 2-140 2-144 2-149 2-61 1-143 G 2-147 2-152 2-63 2-153 H 2-146 1-141 2-66 2-154 H 2-62 1 2 3 4 30 5 6 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE 1 2 3 4 5 6 CYCLE PARTS A A 6-154 B B 6-153 6-148 6-152 C C 6-149 6-151 6-51 6-141 D D 2-69 6-143 1-148 4-140 2-65 E E 1-144 6-144 6-140 1-145 6-142 F F 6-146 6-147 G G H H 1 2 3 4 31 5 6 SJ-40J-GY/ BE SJ-W40J-GY/ BE SJ-36J-GY/ BE SJ-W36J-GY/ BE 39JPYL / 39JPZL / 39JPRL / 39JPBL / 35JPYL / 35JPZL / 35JPRL / 35JPBL 32 '98 SHARP CORP. (11U0.15E) Printed in Japan