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ESiEN02-01A SV p< p> Service Manual Sky Air R407C B-Series ESiEN02-01A SV p< p> Service Manual Sky Air R407C B-Series ESiEN02–01A Table of Contents 1 1 Introduction 1.1 1.2 1.3 About This Manual .................................................................................. Combination Overview: Outdoor Units other than the Sky Air B-Series . Combination Overview: Outdoor Units of the Sky Air B-Series............... 1–ix 1–x 1–xi Part 1 System Outline 1 3 General Outline: Outdoor Units 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 2 What Is in This Chapter? ........................................................................ R35GZ7V11, R45GZ7V11 and R45GZ7W11 ......................................... RY35EAZ7V1 and RY45EAZ7V1 ........................................................... R60GZ7W1 ............................................................................................. MA56GZ7W11 ........................................................................................ MA90GZ7W11 ........................................................................................ RP71B7V1, RP71B7W1, RP71B7T1, RYP71B7V1 and RYP71B7W1 .. RP100B7V1, RP100B7W1, RP100B7T1, RP125B7W1, RP125B7T1, RYP100B7V1, RYP100B7W1 and RYP125B7W1 ................................. RP200B7W1 and RYP200B7W1 ............................................................ RP250B7W1 and RYP250B7W1 ............................................................ RP71B7V1, RP71B7W1, RP71B7T1, RYP71B7V1, RYP71B7W1, RP100B7V1, RP100B7W1, RP100B7T1, RP125B7W1, RP125B7T1, RYP100B7V1, RYP100B7W1 and RYP125B7W1: Installation and Service Space................................................................ RP200B7W1, RP250B7W1, RYP200B7W1 and RYP250B7W1: Installation and Service Space................................................................ 1–3 1–4 1–6 1–8 1–10 1–12 1–14 1–16 1–18 1–20 1–22 1–24 General Outline: Indoor Units 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 2.15 2.16 2.17 Table of Contents What Is in This Chapter? ........................................................................ FHC35BZ7V1, FHC45BZ7V1, FHC60BZ7V1, FHYC35BZ7V1, FHYC45BZ7V1, FHYCP35B7V1, FHYCP45B7V1, FHYCP60B7V1 and FHYCP71B7V1 FHYBP35B7V1 and FHYBP45B7V1 ...................................................... FHYBP60B7V1 and FHYBP71B7V1 ...................................................... FHYBP100B7V1 and FHYBP125B7V1 .................................................. FHYCP100B7V1 and FHYCP125B7V1 .................................................. FDYP125B7V1........................................................................................ FDYP200B7V1 and FDYP250B7V1 ....................................................... FHYP35BV1 and FHYP45BV1 ............................................................... FHYP60BV1 and FHYP71BV1 ............................................................... FHYP100BV1.......................................................................................... FHYP125BV1.......................................................................................... FUYP71BV17.......................................................................................... FUYP100BV17 and FUYP125BV17 ....................................................... FAYP71BV1 and FAYP100BV1.............................................................. FHYKP35BV1 and FHYKP45BV1 .......................................................... FHYKP60BV1 and FHYKP71BV1 .......................................................... 1–27 1–28 1–30 1–31 1–32 1–34 1–36 1–37 1–38 1–40 1–42 1–44 1–46 1–48 1–50 1–52 1–54 i 4 5 ESiEN02–01A 1 3 Specifications 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3 4 5 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 4.19 4.20 4.21 4.22 ii 1–57 1–58 1–59 1–60 1–61 1–62 1–63 1–64 1–65 1–66 1–67 1–68 1–69 What Is in This Chapter? ......................................................................... R35GZ7V11 ............................................................................................. R45GZ7V11 and R45GZ7W11 ................................................................ R60GZ7W1.............................................................................................. MA56GZ7W11 ......................................................................................... MA90GZ7W11 ......................................................................................... RP71B7V1, RP71B7W1, RP71B7T1, RP100B7V1, RP100B7W1, RP100B7T1, RP125B7W1 and RP125B7T1 ........................................... RP200B7W1 and RP250B7W1: Outdoor Unit ......................................... RP200B7W1 and RP250B7W1: Pair ....................................................... RP200B7W1 and RP250B7W1: Twin...................................................... RP200B7W1 and RP250B7W1: Triple .................................................... RP200B7W1 and RP250B7W1: Double Twin ......................................... RY35EAZ7V1 .......................................................................................... RY45EAZ7V1 .......................................................................................... RYP71B7V1, RYP71B7W1, RYP100B7V1, RYP100B7W1 and RYP125B7W1................................................................................... RYP200B7W1 and RYP250B7W1: Outdoor Unit .................................... RYP200B7W1 and RYP250B7W1: Pair .................................................. RYP200B7W1 and RYP250B7W1: Twin ................................................. RYP200B7W1 and RYP250B7W1: Triple ............................................... RYP200B7W1 and RYP250B7W1: Double Twin..................................... FHC, FHYBP, FHYC, FHYCP, FUYP, FAYP, FDYP, FHYP and FHYKP Piping Components ................................................................................. 1–71 1–72 1–73 1–74 1–75 1–76 Functional Diagrams 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4 What Is in This Chapter? ......................................................................... R35, R45, R60, MA56 and MA90 ............................................................ RP71........................................................................................................ RP100, RP125, RP200 and RP250 ......................................................... RY35 and RY45 ....................................................................................... RYP71, RYP100, RYP125, RYP200 and RYP250 .................................. FHC ......................................................................................................... FHYC and FHYCP................................................................................... FHYBP..................................................................................................... FDYP ....................................................................................................... FHYP ....................................................................................................... FUYP ....................................................................................................... FAYP and FHYKP ................................................................................... 1–77 1–78 1–79 1–80 1–81 1–82 1–83 1–84 1–85 1–86 1–87 1–88 1–89 1–90 1–91 4–93 Table of Contents ESiEN02–01A 5 Switch Box Layout 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 5.14 5.15 5.16 5.17 5.18 5.19 6 1 What Is in This Chapter? ........................................................................ R35GZ7V11 and R45GZ7V11 ................................................................ R45GZ7W11 ........................................................................................... R60GZ7W1 ............................................................................................. MA56GZ7W11 ........................................................................................ MA90GZ7W11 ........................................................................................ RP71B7V1 and RYP71B7V1 .................................................................. RP71B7W1, RP71B7T1 and RYP71B7W1 ............................................ RP100B7V1 and RYP100B7V1 .............................................................. RP100B7W1, RP100B7T1, RP125B7W1, RP125B7T1, RYP100B7W1 and RYP125B7W1.......................................................... RP200B7W1, RP250B7W1, RYP200B7W1 and RYP250B7W1 ............ RY35EAZ7V1 and RY45EAZ7V1 ........................................................... FHC35BZ7V1, FHC45BZ7V1, FHC60BZ7V1, FHYC35BZ7V1, FHYC45BZ7V1, FHYCP35B7V1, FHYCP45B7V1, FHYCP60B7V1, FHYCP71B7V1, FHYCP100B7V1 and FHYCP125B7V1 ....................... FHYBP35B7V1, FHYBP45B7V1, FHYBP60B7V1, FHYBP71B7V1, FHYBP100B7V1 and FHYBP125B7V1 .................................................. FDYP125B7V1, FDYP200B7V1 and FDYP250B7V1 ............................. FHYP35BV1, FHYP45BV1, FHYP60BV1, FHYP71BV1, FHYP100BV1 and FHYP125BV1 ........................................................... FUYP71BV17, FUYP100BV17 and FUYP125BV17 ............................... FAYP71BV1 and FAYP100BV1.............................................................. FHYKP35BV1, FHYKP45BV1, FHYKP60BV1 and FHYKP71BV1 ......... 1–95 1–96 1–97 1–98 1–99 1–100 1–101 1–102 1–103 1–104 1–105 1–106 1–107 1–108 1–109 1–110 1–111 1–112 1–113 Table of Contents What Is in This Chapter? ........................................................................ R35GZ7V11 ............................................................................................ R45GZ7V11 ............................................................................................ R45GZ7W11 ........................................................................................... R60GZ7W11 ........................................................................................... MA56GZ7W11 ........................................................................................ MA90GZ7W11 ........................................................................................ RP71B7V1 .............................................................................................. RP71B7W1 ............................................................................................. RP71B7T1 .............................................................................................. RP100B7V1 ............................................................................................ RP100B7W1 and RP125B7W1 .............................................................. RP100B7T1and RP125B7T1 .................................................................. RP200B7W1 and RP250B7W1 .............................................................. RY35EAZ7V1 and RY45EAZ7V1 ........................................................... RYP71B7V1 ............................................................................................ RYP71B7W1 ........................................................................................... RYP100B7V1 .......................................................................................... RYP100B7W1 and RYP125B7W1.......................................................... RYP200B7W1 and RYP250B7W1.......................................................... 4 5 Wiring Diagrams: Outdoor Units 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 6.13 6.14 6.15 6.16 6.17 6.18 6.19 6.20 3 1–115 1–116 1–117 1–118 1–119 1–120 1–121 1–122 1–123 1–124 1–125 1–126 1–127 1–128 1–129 1–130 1–131 1–132 1–133 1–134 iii ESiEN02–01A 1 7 Wiring Diagrams: Indoor Units 7.1 7.2 7.3 7.4 7.5 1–135 1–136 1–137 1–138 7.8 7.9 7.10 What Is in This Chapter? ......................................................................... FHC35BZ7V1, FHC45BZ7V1 and FHC60BZ7V1.................................... FHYBP35B7V1, FHYBP45B7V1, FHYBP60B7V1 and FHYBP71B7V1.. FHYBP100B7V1 and FHYBP125B7V1 ................................................... FHYC35BZ7V1, FHYC45BZ7V1, FHYCP35BZ7V1, FHYCP45BZ7V1, FHYCP60BZ7V1, FHYCP71BZ7V1, FHYCP100BZ7V1 and FHYCP125BZ7V1 ................. FDYP125B7V1, FDYP200B7V1 and FDYP250B7V1.............................. FHYP35BV1, FHYP45BV1, FHYP60BV1, FHYP71BV1, FHYP100BV1 and FHYP125BV1 ............................................................ FUYP71BV17, FUYP100BV17 and FUYP125BV17................................ FAYP71BV1 and FAYP100BV1 .............................................................. FHYKP35BV1, FHYKP45BV1, FHYKP60BV1 and FHYKP71BV1.......... 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10 8.11 8.12 8.13 8.14 8.15 8.16 8.17 8.18 What Is in This Chapter? ......................................................................... Outdoor Units: PCB Numbers and Types ................................................ Indoor Units: PCB Numbers and Types................................................... PCB Types............................................................................................... PCB Type A ............................................................................................. PCB Type B ............................................................................................. PCB Type D ............................................................................................. PCB Type E ............................................................................................. PCB Type F ............................................................................................. PCB Type G............................................................................................. PCB Type H ............................................................................................. PCB Type I .............................................................................................. PCB Type J.............................................................................................. PCB Type N ............................................................................................. PCB Type O............................................................................................. PCB Type P ............................................................................................. PCB Type Q............................................................................................. PCB Type R ............................................................................................. 1–145 1–146 1–147 1–148 1–149 1–150 1–151 1–152 1–153 1–154 1–155 1–156 1–157 1–158 1–160 1–161 1–162 1–163 7.6 7.7 3 8 4 5 iv 1–139 1–140 1–141 1–142 1–143 1–144 PCB Layout Table of Contents ESiEN02–01A Part 2 Functional Description 1 General Functionality 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 2 What Is in This Chapter? ........................................................................ Functions of Thermistors: Small Heat Pumps......................................... Functions of Thermistors: Large Heat Pumps ........................................ Operating Modes and Control Modes ..................................................... Forced Operating Mode (Emergency Operation).................................... Switching to Forced Operating Mode (Emergency Operation) ............... Thermostat Control ................................................................................. Forced Thermostat OFF ......................................................................... HPS and LPS Function ........................................................................... Simulated Operation Function ................................................................ Discharge Pipe Temperature Control ..................................................... Gas Shortage Function ........................................................................... Crankcase Heater Control (R(Y)P200-250B Only) ................................. Drain Pump Control ................................................................................ Fan and Flap Operations ........................................................................ Auto-Restart Function ............................................................................. Using Conditions for Remote Control Thermostat .................................. 2–3 2–4 2–5 2–7 2–8 2–10 2–11 2–13 2–14 2–15 2–16 2–17 2–18 2–19 2–21 2–22 2–23 Overview of the cooling mode functions 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 3 1 What Is in This Chapter? ........................................................................ Dry Keep Mode ....................................................................................... Freeze-Up Function in Cooling or Dry Keep ........................................... Outdoor Fan Starting Control in Cooling or Dry Keep Mode................... Normal Outdoor Fan Control in Cooling Operation ................................. Low Outside Temperature Control in Cooling Operation (Year Round Cooling) ............................................................................. High Pressure Protection Control in Cooling Operation.......................... Condensation Avoidance Control ........................................................... Table of Contents What Is in This Chapter? ........................................................................ Defrost Control ........................................................................................ Draft Avoidance Control 1 ....................................................................... Draft Avoidance Control 2 ....................................................................... Outdoor Unit Identification Function........................................................ 4-way Valve Control ................................................................................ Starting Outdoor Fan Control in Heating Mode....................................... Normal Outdoor Fan Control in Heating Mode ....................................... Motor Operated Valve Control ................................................................ 4 5 2–25 2–26 2–27 2–30 2–32 2–33 2–34 2–35 Overview of the heating mode functions 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3 2–37 2–38 2–41 2–43 2–44 2–45 2–46 2–47 2–49 v ESiEN02–01A 1 Part 3 Troubleshooting 1 1.1 1.2 1.3 1.4 1.5 1.6 3 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 4 5 Troubleshooting 2 3–12 3–13 3–14 3–15 3–16 3–17 3–18 3–19 3–20 What Is in This Chapter? ......................................................................... Malfunctioning Indoor PCB ............................................................... (A1) Malfunctioning Drain Water Level System ....................................... (A3) Indoor Unit Fan Motor Lock ............................................................. (A6) Malfunctioning Drain System ........................................................... (AF) Malfunctioning Capacity Setting ...................................................... (AJ) Thermistor Abnormality ........................................................... (C4 or C9) Malfunctioning Remote Control Air Thermistor ................................ (CJ) 3–21 3–22 3–23 3–25 3–27 3–28 3–30 3–32 Error Codes: Outdoor Units 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 vi 3–3 3–4 3–6 3–7 3–11 Error Codes: Indoor Units 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 3 What Is in This Chapter? ......................................................................... Overview of General Problems ................................................................ Emergency Operation and Checking with the Wired Remote Control ..... Checking with the Infrared Remote Control Display ................................ Troubleshooting with the Indoor Unit LEDs and the Remote Control ...... Troubleshooting with the Outdoor Unit LEDs and the Remote Control: Outdoor Malfunctions............................................................................... Troubleshooting with the Outdoor Unit LEDs and the Remote Control: System Malfunctions................................................................................ Overview of the Indoor Safety Devices.................................................... Overview of the Outdoor Safety Devices ................................................. Outdoor Safety Device: Thermal Protector Fan Motor............................. Outdoor Safety Device: Overcurrent Relay Compressor ......................... Outdoor Safety Device: Reverse Phase Protector................................... Outdoor Safety Device: High-Pressure Switch ........................................ Outdoor Safety Device: Low-Pressure Switch ......................................... What Is in This Chapter? ......................................................................... Activation of Safety Device .............................................................. (E0) Abnormal High Pressure (Detected by the HPS) ..............................(E3) Abnormal Low Pressure (Detected by the LPS) .............................. (E4) Malfunctioning Electronic Expansion Valve ..................................... (E9) Malfunctioning in Discharge Pipe Temperature ................................(F3) Malfunctioning HPS ......................................................................... (H3) Malfunctioning Outdoor Thermistor System ..................................... (H9) Malfunctioning Discharge Pipe Thermistor System ......................... (J3) Malfunctioning Heat Exchanger Thermistor System ........................ (J6) 3–33 3–34 3–39 3–41 3–43 3–45 3–47 3–48 3–50 3–51 Table of Contents ESiEN02–01A 4 Error Codes: System Malfunctions 4.1 4.2 4.3 4.4 4.5 4.6 4.7 5 What Is in This Chapter? ........................................................................ Gas Shortage Detection ................................................................... (U0) Reverse Phase ................................................................................. (U1) Transmission Error between Indoor and Outdoor Unit ........... (U4 or UF) Transmission Error between Indoor Unit and Remote Control ........ (U5) Transmission Error between MAIN Remote Control and SUB Remote Control (U8) Malfunctioning Field Setting Switch ................................................. (UA) 1 3–53 3–54 3–55 3–57 3–60 3–61 3–62 Additional Checks for Troubleshooting 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 What Is in This Chapter? ........................................................................ Indoor Unit: Checking the Fan Motor Hall IC .......................................... Indoor Unit: Checking the Power Supply Wave Form............................. Outdoor Unit: Checking the Refrigerant System ..................................... Outdoor unit: Checking the Installation Condition ................................... Outdoor Unit: Checking the Discharge Pressure .................................... Outdoor Unit: Checking the Expansion Valve ......................................... Checking the Thermistors ....................................................................... R1T and R2T .......................................................................................... R3T ......................................................................................................... 3–65 3–66 3–67 3–68 3–69 3–70 3–71 3–72 3–73 3–74 2 Pre-Test Run Checks 1.1 1.2 1.3 What Is in This Chapter? ........................................................................ Test Run Checks .................................................................................... Setting the Infrared Remote Control ....................................................... 4–3 4–4 4–5 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 What Is in This Chapter? ........................................................................ How to Change the Field Settings with the Wired Remote Control......... How to Change the Field Settings with the Infrared Remote Control...... Overview of the Field Settings of the Indoor Units .................................. Overview of the Factory Settings of the Indoor Units.............................. Setting the Ceiling Height ....................................................................... Setting the Filter Counter ........................................................................ MAIN/SUB Setting when Using Two Remote Controls ........................... Setting the Centralized Group No. .......................................................... The Field Setting Levels ......................................................................... Overview of the Field Settings: R(Y)P71-250B ....................................... Jumpers .................................................................................................. DIP switch DS1 ....................................................................................... DIP switch DS2 ....................................................................................... 4–9 4–10 4–12 4–13 4–14 4–15 4–16 4–17 4–18 4–19 4–22 4–23 4–24 4–25 Field settings Table of Contents 4 5 Part 4 Commissioning and Test Run 1 3 vii ESiEN02–01A 1 3 Test Run and Operation Data 3.1 3.2 3.3 3.4 3.5 3 General Operation Data........................................................................... RP71B7V1, RP71B7W1, RP71B7T1, RP100B7V1, RP100B7W1, RP100B7T1, RP125B7W1 and RP125B7T1 ........................................... RP200B7W1 and RP250B7W1 ............................................................... RYP71B7V1, RYP71B7W1, RYP100B7V1, RYP100B7W1 and RYP125B7W1................................................................................... RYP200B7W1 and RYP250B7W1 .......................................................... 4–28 4–29 4–30 4–31 4–32 Part 5 Disassembly and Maintenance 1 4 Disassembly and Maintenance: Outdoor Units 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 5 2 5–3 5–4 5–6 5–8 5–10 5–12 5–14 5–16 5–18 5–20 5–22 5–24 5–26 Disassembly and Maintenance: Indoor Units 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 2.13 2.14 viii What Is in This Chapter? ......................................................................... R35GZ7V11 ............................................................................................. R45GZ7V11 and R45GZ7W11 ................................................................ RY35EAZ7V1 and RY45EAZ7V1 ............................................................ R60GZ7W11 ............................................................................................ MA56GZ7W11 ......................................................................................... MA90GZ7W11 ......................................................................................... RP71B7V1, RP71B7W1 and RP71B7T1................................................. RYP71B7V1 and RYP71B7W1 ............................................................... RP100B7V1, RP100B7W1, RP100B7T1, RP125B7W1 and RP125B7T1 RYP100B7V1, RYP100B7W1 and RYP125B7W1 .................................. RP200B7W1 and RP250B7W1 ............................................................... RYP200B7W1 and RYP250B7W1 .......................................................... What Is in This Chapter? ......................................................................... FHC35BZ7V1, FHC45BZ7V1, FHC60BZ7V1, FHYC35BZ7V1, FHYC45BZ7V1, FHYCP35B7V1, FHYCP45B7V1, FHYCP60B7V1 and FHYCP71B7V1 ................................................................................. FHYBP35B7V1 and FHYBP45B7V1 ....................................................... FHYBP60B7V1 and FHYBP71B7V1 ....................................................... FHYBP100B7V1 and FHYBP125B7V1 ................................................... FDYP125B7V1, FDYP200B7V1 and FDYP250B7V1.............................. FHYC71BZV1, FHYC100BZV1 and FHYC125BZV1............................... FH35BZV1, FH45BZV1, FHYP35BV1 and FHYP45BV1......................... FH60BZV1, FHYP60BV1 and FHYP71BV1 ............................................ FHK35BZV1, FHK45BZV1, FHK60BZV1, FHYKP35BV1, FHYKP45BV1, FHYKP60BV1 and FHYKP71BV1.......... FHYP100BV1 and FHYP125BV1 ............................................................ FUYP71BV17 .......................................................................................... FUYP100BV17 and FUYP125BV17 ........................................................ FAYP71BV1 and FAYP100BV1 .............................................................. 5–29 5–30 5–32 5–34 5–36 5–38 5–40 5–42 5–44 5–46 5–48 5–50 5–52 5–54 Table of Contents ESiEN02–01A Introduction Part 0 1 Introduction 1.1 About This Manual Target group This service manual is intended for and should only be used by qualified engineers. Purpose of this manual This service manual contains all the information you need to do the necessary repair and maintenance tasks for the Sky Air B-series room air conditioners. Five parts This service manual consists of an introduction, five parts and an index: Introduction overview Part See page Part 1–System Outline 1–1 Part 2–Functional Description 2–1 Part 3–Troubleshooting 3–1 Part 4–Commissioning and Test Run 4–1 Part 5–Disassembly and Maintenance 5–1 4 5 The introduction contains the following topics: Topic See page 1.2–Combination Overview: Outdoor Units other than the Sky Air B-Series x 1.3–Combination Overview: Outdoor Units of the Sky Air B-Series xi 3 ix Introduction Combination Overview: Outdoor Units other than the Sky Air B-Series Introduction Combination table 3 In the table in this section: ■ The units in grey boxes are described in ESIE99–01. ■ “(o.m.)” stands for old model. These are not described in this manual. ■ “M” stands for multi combination. ■ “P” stands for pair combination. ■ “T” stands for twin, triple or double twin combination. The table below contains the possible combinations between Sky Air B-series indoor units and outdoor units other than the Sky Air B-series. FHC45BZ7V1 FHC60BZ7V1 FHYC35BZ7V1 FHYC45BZ7V1 FHYC71BZV1 FHYC100BZV1 FHYC125BZV1 FH35BZV1 FH45BZV1 FH60BZV1 FHK35BZV1 FHK45BZV1 FHK60BZV1 Indoor unit FHC35BZ7V1 1 1.2 ESiEN02–01A P — — — — — — — P — — P — — — P — — — — — — — P — — P — R60GZ7W1 — — P — — — — — — — P — — P MA56GZ7W11 M M — — — — — — M M — M M — MA90GZ7W11 M M M — — — — — M M M M M M RY35E(A)Z7V1 — — — P — — — — — — — — — — RY45E(A)Z7V1 — — — — P — — — — — — — — — R71GZV1/W1/T1 — — — T — P — — — — — — — — R100GZ7V1/W1/T1 — — — T T T P — — — — — — — R125GZ7W1/T1 — — — T T T — P — — — — — — RY71GZ7V1/W1 — — — T — — — — — — — — — — RY100GZ7V1/W1 — — — T T — — — — — — — — — RY125GZ7W1 — — — T T — — — — — — — — — Outdoor unit 4 R35E(A)Z7V11(o.m.) R35GZ7V11 x Large c/o Large h/p Sky Air G -series Small h/p 5 Small c/o Split R45E(A)Z7V11/W11(o.m.) R45GZ7V11/W11 ESiEN02–01A Combination Overview: Outdoor Units of the Sky Air B-Series ■ “P” stands for pair combination. ■ “T” stands for twin, triple or double twin combination. FHYBP71B7V1 FHYBP100B7V1 FHYBP125B7V1 FHYP35BV1 FHYP45BV1 FHYP60BV1 FHYP71BV1 FHYP100BV1 FHYP125BV1 FDYP125B7V1 FDYP200B7V1 FDYP250B7V1 The table below contains the possible combinations between indoor units (FHYBP, FHYP and FDYP) and outdoor units of the Sky Air B-series. FHYBP60B7V1 FHYBP, FHYP and FDYP In the tables in this section: FHYBP45B7V1 Introduction FHYBP35B7V1 1.3 Introduction RP71B7V1/W1/T1 T — — P — — T — — P — — — — — RP100B7V1/W1/T1 T T T T P — T T T T P — — — — RP125B7W1/T1 T T T T — P T T T T — P P — — RP200B7W1 T T T T T T T T T T T T T P — RP250B7W1 — T T T T T — T T T T T T — P RYP71B7V1/W1 T — — P — — T — — P — — — — — RYP100B7V1/W1 T T T T P — T T T T P — — — — RYP125B7W1 T T T T T P T T T T T P P — — RYP200B7W1 T T T T T T T T T T T T T P — RYP250B7W1 — T T T T T — T T T T T T — P Indoor unit Large h/p Large c/o Outdoor unit FHYCP35B7V1 FHYCP45B7V1 FHYCP60B7V1 FHYCP71B7V1 FHYCP100B7V1 FHYCP125B7V1 FUYP71BV17 FUYP100BV17 FUYP125BV17 FAYP71BV1 FAYP100BV1 FHYKP35BV1 FHYKP45BV1 FHYKP60BV1 FHYKP71BV1 The table below contains the possible combinations between indoor units (FHYCP, FUYP, FAYP and FHYKP) and outdoor units of the Sky Air B-series. RP71B7V1/W1/T1 T — — P — — P — — P — T — — P RP100B7V1/W1/T1 T T T T P — T P — T P T T T T RP125B7W1/T1 T T T T — P T — P T — T T T T RP200B7W1 T T T T T T T T T T T T T T T RP250B7W1 — T T T T T T T T T T T T T T RYP71B7V1/W1 T — — P — — P — — P — T — — P RYP100B7V1/W1 T T T T P — T P — T P T T T T RYP125B7W1 T T T T T P T T P T T T T T T RYP200B7W1 T T T T T T T T T T T T T T T RYP250B7W1 — T T T T T T T T T T — T T T Indoor unit Large c/o Outdoor unit Large h/p FHYCP, FUYP, FAYP and FHYKP xi 3 4 5 Introduction 1 3 4 5 xii ESiEN02–01A ESIEN02–01A 1 4 Part 1 System Outline What is in this part? Part 1 – System Outline 3 This part contains the following chapters: Chapter See page 1–General Outline: Outdoor Units 1–3 2–General Outline: Indoor Units 1–27 3–Specifications 1–57 4–Functional Diagrams 1–71 5–Switch Box Layout 1–95 6–Wiring Diagrams: Outdoor Units 1–115 7–Wiring Diagrams: Indoor Units 1–135 8–PCB Layout 1–145 4 5 1–1 ESIEN02–01A 11 3 5 1–2 Part 1 – System Outline ESiEN02–01A General Outline: Outdoor Units Part 1 1 1 General Outline: Outdoor Units 1.1 What Is in This Chapter? Introduction General outline Part 1 – System Outline This chapter contains the following information on the outdoor units: ■ Outlook and dimensions ■ Installation and service space ■ Components. 3 This chapter contains the following general outlines: General outline See page 1.2–R35GZ7V11, R45GZ7V11 and R45GZ7W11 1–4 1.3–RY35EAZ7V1 and RY45EAZ7V1 1–6 1.4–R60GZ7W1 1–8 1.5–MA56GZ7W11 1–10 1.6–MA90GZ7W11 1–12 1.7–RP71B7V1, RP71B7W1, RP71B7T1, RYP71B7V1 and RYP71B7W1 1–14 1.8–RP100B7V1, RP100B7W1, RP100B7T1, RP125B7W1, RP125B7T1, RYP100B7V1, RYP100B7W1 and RYP125B7W1 1–16 1.9–RP200B7W1 and RYP200B7W1 1–18 1.10–RP250B7W1 and RYP250B7W1 1–20 1.11–RP71B7V1, RP71B7W1, RP71B7T1, RYP71B7V1, RYP71B7W1, RP100B7V1, RP100B7W1, RP100B7T1, RP125B7W1, RP125B7T1, RYP100B7V1, RYP100B7W1 and RYP125B7W1: Installation and Service Space 1–22 1.12–RP200B7W1, RP250B7W1, RYP200B7W1 and RYP250B7W1: Installation and Service Space 1–24 4 5 1–3 General Outline: Outdoor Units 11 1.2 ESiEN02–01A R35GZ7V11, R45GZ7V11 and R45GZ7W11 Outlook and dimensions The illustration below shows the outlook and the dimensions of the unit (mm). 700 2 520 190 48 95 306 290 170 213 237 1 3 530 100 72 750 3 4 8 FRIEN NE 5 70 DLY OZO 540 4 105 7 58 6 150 50 The illustration below shows the required installation and service space (mm). 100 Installation and service space 34 50 50 H 100 150 A 50 H ≤ 1000 A 5 27 A ≥ 250 > 1000 ≥ 500 1–4 Part 1 – System Outline ESiEN02–01A Components General Outline: Outdoor Units The table below contains the different components of the unit. No. Component 1 4 x drain outlet 2 4 x hole for anchor bolt (M8 or M10) 3 Service cover + wiring diagram 4 Power intake 5 Gas stop valve 6 Liquid stop valve 7 Service port 8 Name plate 1 3 4 5 Part 1 – System Outline 1–5 General Outline: Outdoor Units 11 1.3 ESiEN02–01A RY35EAZ7V1 and RY45EAZ7V1 Outlook and dimensions The illustration below shows the outlook and the dimensions of the unit (mm). 702 1 3 39 410 127 220 380 29 69 190 2 500 880 23 9 352 3 8 4 4 662 6 70 7 105 5 DLY OZO 5 FRIEN NE 205 1–6 Part 1 – System Outline ESiEN02–01A The illustration below shows the required installation and service space (mm). 1 50 50 Installation and service space General Outline: Outdoor Units 100 150 A H 3 A 50 Components Part 1 – System Outline H ≤ 1000 A 300 > 1000 600 4 The table below contains the different components of the unit. No. Component 1 3 x drain outlet 2 4 x hole for anchor bolt (M10) 3 Service cover 4 Power supply intake 5 Gas stop valve 6 Liquid stop valve 7 Service port 8 Name plate 9 Outdoor air thermostat 5 1–7 General Outline: Outdoor Units 11 1.4 ESiEN02–01A R60GZ7W1 Outlook and dimensions The illustration below shows the outlook and the dimensions of the unit (mm). 3 5 1–8 FRIEN NE DLY OZO 4 Part 1 – System Outline ESiEN02–01A Installation and service space General Outline: Outdoor Units The illustration below shows the required installation and service space (mm). 1 3 4 Components Part 1 – System Outline H A < 1000 mm 350 mm > 1000 mm 600 mm 5 The table below contains the different components of the unit. No. Component 1 3 x drain outlet 2 4 x hole for anchor bolt (M10) 3 Service cover 4 Power intake 5 Gas stop valve 6 Liquid stop valve 7 Service port 8 Name plate 9 Outdoor air thermostat 1–9 General Outline: Outdoor Units 11 1.5 ESiEN02–01A MA56GZ7W11 Outlook and dimensions The illustration below shows the outlook and the dimensions of the unit (mm). 2 702 29 30 410 127 39 3 220 380 1 69 190 4 500 880 55 23 352 3 4 55 7 5 55 55 A 662 B 55 55 6 5 55 FRIEN NE 55 DLY OZO C D 9 Room A 8 9 Room B 8 9 Room C 8 9 Room D 106 8 118 1–10 109 Part 1 – System Outline ESiEN02–01A The illustration below shows the required installation and service space (mm). 1 100 100 Installation and service space General Outline: Outdoor Units 100 A 100 A H 3 100 Components Part 1 – System Outline H ≤ 1000 A 350 > 1000 600 4 The table below contains the different components of the unit. No. Component 1 3 x drain outlet 2 4 x hole for anchor bolt (M10) 3 Service cover 4 Power intake 5 Gas stop valve with service port 6 Liquid stop valve with service port 7 Name plate 8 Gas pipe connection 9 Liquid pipe connection 5 1–11 General Outline: Outdoor Units 11 1.6 ESiEN02–01A MA90GZ7W11 Outlook and dimensions The illustration below shows the outlook and the dimensions of the unit (mm). 70 2 30 350 40 128 410 370 90 30 3 190 500 177 880 1 55 3 4 4 7 10 55 55 E 8 55 55 Room E 865 5 9 55 A 55 B 55 6 55 400 FRIEN NE DLY OZO 55 C D 9 Room A 8 9 Room B 8 9 Room C 8 9 Room D 8 145 5 40 120 1–12 110 Part 1 – System Outline ESiEN02–01A Installation and service space General Outline: Outdoor Units The illustration below shows the required installation and service space (mm). 1 100 150 100 H 100 A 3 A 100 4 Components Part 1 – System Outline H ≤ 1000 A 350 > 1000 600 The table below contains the different components of the unit. No. Component 1 3 x drain outlet 2 4 x hole for anchor bolt (M8 or M10) 3 Terminal cover 4 Grounding terminal 5 Gas stop valve with service port 6 Liquid stop valve with service port 7 Name plate 8 Gas pipe connection 9 Liquid pipe connection 10 Service port 5 1–13 General Outline: Outdoor Units RP71B7V1, RP71B7W1, RP71B7T1, RYP71B7V1 and RYP71B7W1 Outlook and dimensions The illustration below shows the outlook and the dimensions of the unit (mm). 86 8 95 226 354 30 29 320 11 1.7 ESiEN02–01A 3 620 130 17 30 130 880 30 65 488 770 34 4 4 844 860 3 5 120 85 6 2 200 285 100 7 1 41 377 644 Installation and service space 1–14 5 See page 1–22. Part 1 – System Outline ESiEN02–01A Components General Outline: Outdoor Units The table below contains the different components of the unit. No. Component 1 Gas pipe connection 2 Liquid pipe connection 3 Service port (inside the unit) 4 Grounding terminal M5 (inside the switch box) 5 3 x drain outlet 6 Stop valve cover 7 Name plate 8 4 x hole for anchor bolt (M12) 1 3 4 5 Part 1 – System Outline 1–15 General Outline: Outdoor Units 11 1.8 ESiEN02–01A RP100B7V1, RP100B7W1, RP100B7T1, RP125B7W1, RP125B7T1, RYP100B7V1, RYP100B7W1 and RYP125B7W1 Outlook and dimensions The illustration below shows the outlook and the dimensions of the unit (mm). Installation and service space See page 1–22. 3 4 5 1–16 Part 1 – System Outline ESiEN02–01A Components General Outline: Outdoor Units The table below contains the different components of the unit. No. Component 1 Gas pipe connection 2 Liquid pipe connection 3 Service port (inside the unit) 4 Grounding terminal M5 (inside the unit) 5 Drain outlet 6 Stop valve cover 7 Name plate 8 4 x hole for anchor bolt (M12) 1 3 4 5 Part 1 – System Outline 1–17 General Outline: Outdoor Units RP200B7W1 and RYP200B7W1 Outlook and dimensions The illustration below shows the outlook and the dimensions of the unit (mm). D1.5 5 700 1000 726 11 1.9 ESiEN02–01A 3 95 * 1290 4 5 4 4 70 1220 3 70 2 156 1 157 52 90 177 175 150 1 2 80 265 76 1280 690 97 6 110 60 18 750 Dimensions marked with x show distances after fixing the connection pipes. Installation and service space 1–18 See page 1–24. Part 1 – System Outline ESiEN02–01A Components General Outline: Outdoor Units The table below contains the different components of the unit. No. Component 1 Liquid pipe connection 2 Gas pipe connection 3 Grounding terminal 4 Power supply intake 5 4 x foundation hole 6 Knock hole for lower piping 1 3 4 5 Part 1 – System Outline 1–19 General Outline: Outdoor Units RP250B7W1 and RYP250B7W1 Outlook and dimensions The illustration below shows the outlook and the dimensions of the unit (mm). D1.5 700 1000 3 95 * 5 726 11 1.10 ESiEN02–01A 1290 4 1440 3 4 70 70 2 180 165 90 52 157 177 220 156 5 4 1 150 1 2 80 265 76 1280 690 18 750 97 110 60 6 Dimensions marked with x show distances after fixing the connection pipes. Installation and service space 1–20 See page 1–24. Part 1 – System Outline ESiEN02–01A Components General Outline: Outdoor Units The table below contains the different components of the unit. No. Component 1 Liquid pipe connection 2 Gas pipe connection 3 Grounding terminal 4 Power supply intake 5 4 x foundation hole 6 Knock hole for lower piping 1 3 4 5 Part 1 – System Outline 1–21 General Outline: Outdoor Units 11 1.11 ESiEN02–01A RP71B7V1, RP71B7W1, RP71B7T1, RYP71B7V1, RYP71B7W1, RP100B7V1, RP100B7W1, RP100B7T1, RP125B7W1, RP125B7T1, RYP100B7V1, RYP100B7W1 and RYP125B7W1: Installation and Service Space Non stacked The illustrations and table below show the required installation and service space (mm). The values in brackets are for the 100 and 125 class. 3 4 5 Suction side obstacle Discharge side obstacle Left side obstacle Right side obstacle Top side obstacle Obstacle is present 1–22 Part 1 – System Outline ESiEN02–01A Stacked General Outline: Outdoor Units The illustration below shows the required installation and service space (mm). The values in brackets are for the 100 and 125 class. ■ Do not stack more than one unit. ■ ± 1000 mm is required for the drain pipe. ■ Seal A in order to prevent outlet air from bypassing. With obstacles in front of the air outlet side 1 With obstacles in front of the air inlet side 3 4 Multiple rows The illustration below shows the required installation and service space (mm). The values in brackets are for the 100 and 125 class. One unit per row Multiple units per row Installation impossible Part 1 – System Outline 1–23 5 General Outline: Outdoor Units 11 1.12 ESiEN02–01A RP200B7W1, RP250B7W1, RYP200B7W1 and RYP250B7W1: Installation and Service Space The illustration below shows the wall height limits (mm). In case 1 or 2: Single installation S Then... h1 F If... Frontal wall height > 1500 mm Add h2/2 to the values mentioned in this section. 500 Suction side 3 Front side 1500 h2 Wall height Suction wall height > 500 mm Add h1/2 to the values mentioned in this section. The illustration below shows the required installation and service space (mm). Case 1 4 Case 2 S ≥ 10 ≥ 300 Case 3 S ≥ 100 S F ≥ 500 F ≥ 50 ≥ 10 ≥ 50 ≥ 500 ≥ 10 ≥ 300 F 5 Installation in row The illustration below shows the required installation and service space (mm). Case 1 ≥ 300 S ≥ 10 F ≥ 20 ≥ 20 ≥ 500 ≥ 10 Case 2 ≥ 100 S ≥ 50 F ≥ 100 ≥ 100 ≥ 500 ≥ 50 Case 3 ≥ 300 S ≥ 200 1–24 F ≥ 400 ≥ 400 Part 1 – System Outline ESiEN02–01A Concentrated installation General Outline: Outdoor Units The illustration below shows the required installation and service space (mm). 1 Case 1 ≥ 300 S ≥ 500 F ≥ 10 F ≥ 20 ≥ 600 ≥ 10 ≥ 10 S ≥ 20 S ≥ 10 ≥ 900 S ≥ 10 F ≥ 20 ≥ 500 ≥ 10 ≥ 10 F ≥ 20 ≥ 500 3 ≥ 10 Case 2 ≥ 100 S 4 ≥ 500 F ≥ 50 F ≥ 100 ≥ 500 ≥ 50 S ≥ 50 S ≥ 100 ≥ 600 ≥ 50 S ≥ 50 F ≥ 100 ≥ 500 ≥ 50 Air short circuit Part 1 – System Outline 5 ≥ 50 F ≥ 100 ≥ 500 ≥ 50 If there are multiple units installed, make sure there is no short circuit of air. 1–25 General Outline: Outdoor Units ESiEN02–01A 11 3 4 5 1–26 Part 1 – System Outline ESiEN02–01A General Outline: Indoor Units Part 1 1 2 General Outline: Indoor Units 2.1 What Is in This Chapter? Introduction General outline Part 1 – System Outline This chapter contains the following information on the indoor units: ■ Outlook and dimensions ■ Installation and service space ■ Components. 3 This chapter contains the following general outlines: General outline See page 2.2–FHC35BZ7V1, FHC45BZ7V1, FHC60BZ7V1, FHYC35BZ7V1, FHYC45BZ7V1, FHYCP35B7V1, FHYCP45B7V1, FHYCP60B7V1 and FHYCP71B7V1 1–28 2.3–FHYBP35B7V1 and FHYBP45B7V1 1–30 2.4–FHYBP60B7V1 and FHYBP71B7V1 1–31 2.5–FHYBP100B7V1 and FHYBP125B7V1 1–32 2.6–FHYCP100B7V1 and FHYCP125B7V1 1–34 2.7–FDYP125B7V1 1–36 2.8–FDYP200B7V1 and FDYP250B7V1 1–37 2.9–FHYP35BV1 and FHYP45BV1 1–38 2.10–FHYP60BV1 and FHYP71BV1 1–40 2.11–FHYP100BV1 1–42 2.12–FHYP125BV1 1–44 2.13–FUYP71BV17 1–46 2.14–FUYP100BV17 and FUYP125BV17 1–48 2.15–FAYP71BV1 and FAYP100BV1 1–50 2.16–FHYKP35BV1 and FHYKP45BV1 1–52 2.17–FHYKP60BV1 and FHYKP71BV1 1–54 4 5 1–27 General Outline: Indoor Units 11 2.2 ESiEN02–01A FHC35BZ7V1, FHC45BZ7V1, FHC60BZ7V1, FHYC35BZ7V1, FHYC45BZ7V1, FHYCP35B7V1, FHYCP45B7V1, FHYCP60B7V1 and FHYCP71B7V1 Outlook and dimensions The illustration below shows the outlook and the dimensions of the unit (mm). B 860~890 (Ceiling opening) 680 (Suspension position) 420 300 or less 10 780 Suspension position 860~890 Ceiling opening 3 420 3 C 55 840 55 55 840 55 30 295 5 4 260 4 x M8~M10 1 12 2 315 View A 160 95 240 150 125 150 95 40 350 350 8 85 110 80 2x100=200 110 80 2x100=200 80 20 Suspension bolt 12 x M4 295 200 10 230 160 750 5 Adjustable (0~550) 4 D A View B 950 9 11 80 2X100=200 85 12 x M4 95 40 110 950 160 Prepared hole 350 6 12 7 80 Prepared hole 2x100=200 80 160 80 12 x M4 12 95 D75 80 Prepared hole For fresh air intake kit connec- View D tion (direct installation type) 110 60 4 x M4 165 View C 350 1–28 Part 1 – System Outline ESiEN02–01A Installation and service space General Outline: Indoor Units The illustration below shows the required installation and service space. When a discharge grille is closed (e.g. 3-way blow application), the required space is 200 mm or more (mm). or 00 15 15 00 o rm re mo 15 00 or m 1 ore ore 0 15 rm 0o ore A Components Part 1 – System Outline 1000 or more 3 4 5 The table below contains the different components of the unit. No. Component 1 Liquid pipe connection 2 Gas pipe connection 3 Drain pipe connection 4 Power supply connection 5 Transmission wiring connection 6 Air discharge grille 7 Air suction grille 8 Water supply intake 9 Corner decoration cover 10 Drain hose 11 In case an infrared remote control is used, this position is a signal receiver. 12 Branch duct connection 1–29 General Outline: Indoor Units FHYBP35B7V1 and FHYBP45B7V1 The illustration below shows the outlook, the dimensions and the installation and service space of the unit (mm). 60 25 595 Suspension bolt 315 3 9 3x150 = 450 485 View A 195 45 A 57 6x65 = 6 4 5 300 or more View C 390 160 P.C.D. 145 178 98 98 152 D125 14 x M4 Knock out hole 100 600 7 750 Suspension position Components 650 250 150 230 60 110 630 4x150 = 1–30 Fresh air intake 600 39 630 5 B 46 2 View B 4 8 3 10 130 1 2x65 = 150 215 245 300 135 67 65 C 800 50 350 or more 700 460 200 Outlook, dimensions and installation and service space 150 11 2.3 ESiEN02–01A 6 x M5 14 x M5 The table below contains the different components of the unit. No. Component 1 Liquid pipe connection 2 Gas pipe connection 3 Drain pipe connection (O.D. 32 mm, I.D. 25 mm) 4 Remote control wiring connection 5 Power supply connection 6 Drain hole (O.D. 32 mm, I.D. 25 mm) 7 Air filter 8 Air suction side 9 Air discharge side 10 Name plate Part 1 – System Outline ESiEN02–01A FHYBP60B7V1 and FHYBP71B7V1 The illustration below shows the outlook, the dimensions and the installation and service space of the unit (mm). 60 25 50 Suspension bolt 315 3 10 8 195 130 1 2x65 = 150 215 245 135 67 65 300 800 595 9 5x150 = 750 A 57 45 46 2 785 6 4 350 or more 1000 760 C 1 200 Outlook, dimensions and installation and service space 150 2.4 General Outline: Indoor Units B 3 5 500 or more View A View B View C 11x65 = 715 141.5 107 115.5 98 141.5 107 115.5 20 x M4 900 Components Part 1 – System Outline 4 150 5 6 x M5 950 Suspension position 250 230 60 110 630 7 1050 600 D125 Knock out hole 930 6x150 = Fresh air intake 100 145 160 P.C.D. 39 18 x M5 The table below contains the different components of the unit. No. Component 1 Liquid pipe connection 2 Gas pipe connection 3 Drain pipe connection (O.D. 32 mm, I.D. 25 mm) 4 Remote control wiring connection 5 Power supply connection 6 Drain hole (O.D. 32 mm, I.D. 25 mm) 7 Air filter 8 Air suction side 9 Air discharge side 10 Name plate 1–31 General Outline: Indoor Units FHYBP100B7V1 and FHYBP125B7V1 The illustration below shows the outlook, the dimensions and the installation and service space of the unit (mm). 60 25 595 Suspension bolt 315 8 3 10 195 130 1 2x65 = 150 215 245 300 135 67 65 C 800 50 9 3 7x150 = 1050 57 45 A 46 2 1185 6 4 5 350 or more 1400 1160 200 Outlook, dimensions and installation and service space 150 11 2.5 ESiEN02–01A B 500 or more View A View B 16x65 = View C 1040 160 P.C.D. 145 600 178 98 98 152 98 178 98 98 152 D125 Knock out hole 24 x M4 1254 1350 150 230 60 110 6 x M5 1350 1450 250 7 630 9x150 = 100 39 Susp. position 4 Fresh air intake 24 x M5 Suspension position 5 Components 1–32 The table below contains the different components of the unit. No. Component 1 Liquid pipe connection 2 Gas pipe connection 3 Drain pipe connection (O.D. 32 mm, I.D. 25 mm) 4 Remote control wiring connection 5 Power supply connection 6 Drain hole (O.D. 32 mm, I.D. 25 mm) 7 Air filter 8 Air suction side 9 Air discharge side 10 Name plate Part 1 – System Outline ESiEN02–01A General Outline: Indoor Units 1 3 4 5 Part 1 – System Outline 1–33 General Outline: Indoor Units 11 2.6 ESiEN02–01A FHYCP100B7V1 and FHYCP125B7V1 Outlook and dimensions The illustration below shows the outlook and the dimensions of the unit (mm). B 860~890 Ceiling opening 680 Suspension position 420 300 or less 780 Suspension position 860~890 Ceiling opening 10 3 D 4 420 12 x M4 C 3 12 x M4 55 190 155 298 150 150 125 194.5 165 155 200 288 10 85 40 80 2x100=200 20 30 40 55 840 80 750 80 2x100=200 5 55 12 165 840 295 50 55 40 350 Suspension bolt 8 4 x M8~M10 260 5 295 315 4 1 12 350 2 A View A View B 950 9 85 2x100=200 80 165 155 190 11 12 x M4 950 Prepared hole 40 350 6 12 7 80 80 D75 12 x M4 12 80 2x100=200 Prepared hole 80 190 Prepared hole View D 155 165 For fresh air intake kit connection (direct inistallation type) 60 4 x M4 165 View C 350 1–34 Part 1 – System Outline ESiEN02–01A Installation and service space General Outline: Indoor Units The illustration below shows the installation and service space (mm). When a discharge grille is closed (e.g. 3-way blow application), the required space is 200 mm or more. o 00 15 rm 15 00 o 15 00 or m 1 ore rm ore ore rm 0o 0 15 ore 3 A Components Part 1 – System Outline 1000 or more 4 5 The table below contains the different components of the unit. No. Component 1 Liquid pipe connection 2 Gas pipe connection 3 Drain pipe connection (O.D. 32 mm, I.D. 25 mm) 4 Power supply connection 5 Transmission wiring connection 6 Air discharge grille 7 Air suction grille 8 Water supply intake 9 Corner decoration cover 10 Drain hose (O.D. 32 mm) 11 In case an infrared remote control is used, this position is a signal receiver. 12 Branch duct connection 1–35 General Outline: Indoor Units 11 2.7 ESiEN02–01A FDYP125B7V1 Outlook, dimensions and installation and service space The illustration below shows the outlook, the dimensions and the installation and service space of the unit (mm). 82 55 96 662 20 350 331 220 174 131 30 4 A 3 ≥ 350 5 3 2 1 39 1150 189 ≥ 300 ≥ 300 26.5 View A 1400 202 4 ≥ 300 5 694 353 Service space Components 1–36 The table below contains the different components of the unit. No. Component 1 Power supply intake 2 Drain connection (O.D. 25 mm) 3 Gas pipe connection 4 Liquid pipe connection 5 Filter Part 1 – System Outline ESiEN02–01A 2.8 General Outline: Indoor Units FDYP200B7V1 and FDYP250B7V1 Outlook, dimensions and installation and service space 1 The illustration below shows the outlook, the dimensions and the installation and service space of the unit (mm). 900 4 113 69 A 450 300 231 284 47 23 3 5 20 ≥ 450 2 3 1 55 ≥ 300 55 1200 4 1400 202 35 View A 5 ≥ 300 A B FDYP200B7V1 A 830 B 285 FDYP250B7V1 890 255 Service space Extra service space for optional drain pump Components Part 1 – System Outline The table below contains the different components of the unit. No. Component 1 Power supply intake 2 Drain connection (O.D. 25 mm) 3 Gas pipe connection 4 Liquid pipe connection 5 Filter 1–37 General Outline: Indoor Units 11 2.9 ESiEN02–01A FHYP35BV1 and FHYP45BV1 The illustration below shows the outlook, the dimensions and the installation and service space of the unit (mm). Front view Outlook and dimensions Front view 3 Name plate 30 or more Service space 4 Drain pipe connection Suspension position Suspension bolt 30 or more Service space Suspension position 5 Floor Obstacle 300 or more 2500 or more 1–38 Part 1 – System Outline ESiEN02–01A Components Part 1 – System Outline General Outline: Indoor Units The table below contains the different components of the unit. No. Component 1 Air discharge grille 2 Air suction grille 3 Air filter 4 Gas pipe connection 5 Liquid pipe connection 6 Drain pipe connection 7 Grounding terminal (inside the electric components box) M4 8 Suspension bracket 9 Backward piping and wiring connection opening lid 10 Upward piping and wiring connection opening lid 11 Right side pipe connection (slit hole) 12 Left back drain pipe connection (slit hole) 13 Left side drain pipe connection (slit hole) 14 Right side drain pipe connection (slit hole) 15 Wall hole for taking out in piping back (∅ 100 mm) 16 Upward drain pipe connection (∅ 60 mm) 17 Upward gas pipe connection (∅ 36 mm) 18 Upward liquid pipe connection (∅ 26 mm) — Name plate: In case of an infrared remote control, this position is a signal receiver. 1 3 4 5 1–39 General Outline: Indoor Units 11 2.10 ESiEN02–01A FHYP60BV1 and FHYP71BV1 The illustration below shows the outlook, the dimensions and the installation and service space of the unit (mm). Front view Outlook and dimensions 30 or more Service space 4 Name plate Front view 3 Drain pipe connection 30 or more Service space Suspension bolt Suspension position 5 Suspension position Floor Obstacle 300 or more 2500 or more 1–40 Part 1 – System Outline ESiEN02–01A Components Part 1 – System Outline General Outline: Indoor Units The table below contains the different components of the unit. No. Component 1 Air discharge grille 2 Air suction grille 3 Air filter 4 Gas pipe connection 5 Liquid pipe connection 6 Drain pipe connection 7 Grounding terminal (inside the electric components box) M4 8 Suspension bracket 9 Backward piping and wiring connection opening lid 10 Upward piping and wiring connection opening lid 11 Right side pipe connection (slit hole) 12 Left back drain pipe connection (slit hole) 13 Left side drain pipe connection (slit hole) 14 Right side drain pipe connection (slit hole) 15 Wall hole for taking out in piping back (∅ 100 mm) 16 Upward drain pipe connection (∅ 60 mm) 17 Upward gas pipe connection (∅ 36 mm) 18 Upward liquid pipe connection (∅ 26 mm) — Name plate: In case of an infrared remote control, this position is a signal receiver. 1 3 4 5 1–41 General Outline: Indoor Units 11 2.11 ESiEN02–01A FHYP100BV1 The illustration below shows the outlook, the dimensions and the installation and service space of the unit (mm). 30 or more Service space 3 4 Name plate Front view Front view Outlook and dimensions Drain pipe connection 30 or more Service space Suspension bolt Suspension position 5 Suspension position Floor Obstacle 300 or more 2500 or more 1–42 Part 1 – System Outline ESiEN02–01A Components Part 1 – System Outline General Outline: Indoor Units The table below contains the different components of the unit. No. Component 1 Air discharge grille 2 Air suction grille 3 Air filter 4 Gas pipe connection 5 Liquid pipe connection 6 Drain pipe connection 7 Grounding terminal (inside the electric components box) M4 8 Suspension bracket 9 Backward piping and wiring connection opening lid 10 Upward piping and wiring connection opening lid 11 Right side pipe connection (slit hole) 12 Left back drain pipe connection (slit hole) 13 Left side drain pipe connection (slit hole) 14 Right side drain pipe connection (slit hole) 15 Wall hole for taking out in piping back (∅ 100 mm) 16 Upward drain pipe connection (∅ 60 mm) 17 Upward gas pipe connection (∅ 36 mm) 18 Upward liquid pipe connection (∅ 26 mm) — Name plate: In case of an infrared remote control, this position is a signal receiver. 1 3 4 5 1–43 General Outline: Indoor Units 11 2.12 ESiEN02–01A FHYP125BV1 The illustration below shows the outlook, the dimensions and the installation and service space of the unit (mm). Front view Front view Outlook and dimensions 30 or more Service space Name plate 3 4 Suspension position 300 or more Obstacle Floor Drain pipe connection 30 or more Service space Suspension bolt Suspension position 5 2500 or more 1–44 Part 1 – System Outline ESiEN02–01A Components Part 1 – System Outline General Outline: Indoor Units The table below contains the different components of the unit. No. Component 1 Air discharge grille 2 Air suction grille 3 Air filter 4 Gas pipe connection 5 Liquid pipe connection 6 Drain pipe connection 7 Grounding terminal (inside the electric components box) M4 8 Suspension bracket 9 Backward piping and wiring connection opening lid 10 Upward piping and wiring connection opening lid 11 Right side pipe connection (slit hole) 12 Left back drain pipe connection (slit hole) 13 Left side drain pipe connection (slit hole) 14 Right side drain pipe connection (slit hole) 15 Wall hole for taking out in piping back (∅ 100 mm) 16 Upward drain pipe connection (∅ 60 mm) 17 Upward gas pipe connection (∅ 36 mm) 18 Upward liquid pipe connection (∅ 26 mm) — Name plate: In case of an infrared remote control, this position is a signal receiver. 1 3 4 5 1–45 General Outline: Indoor Units 11 2.13 ESiEN02–01A FUYP71BV17 The illustration below shows the outlook, the dimensions and the installation and service space of the unit (mm). 790 Suspension position Suspension bracket ore 15 00 or m 790 Suspension position 4 Suspension bolt ore m or 00 5 1 3 1000 or more rm 0o 0 15 ore 15 00 or m ore Outlook and dimensions 1–46 Name plate Upper piping Drain connection location Rear piping 5 Part 1 – System Outline ESiEN02–01A Components General Outline: Indoor Units The table below contains the different components of the unit. No. Component 1 Liquid pipe connection 2 Gas pipe connection 3 Drain pipe connection 4 Air outlet 5 Air suction grille 6 Corner decoration panel 7 Right pipe / wiring connection 8 Rear pipe / wiring connection 9 Pipe through cover 10 Accessory drain elbow — Name plate: In case of an infrared remote control, this position is a signal receiver. 1 3 4 5 Part 1 – System Outline 1–47 General Outline: Indoor Units 11 2.14 ESiEN02–01A FUYP100BV17 and FUYP125BV17 The illustration below shows the outlook, the dimensions and the installation and service space of the unit (mm). Suspension bolt 790 Suspension position 790 Suspension position 4 Suspension bracket 0 15 15 00 or m ore re mo or 00 15 3 1000 or more rm 0o ore 15 00 o rm ore Outlook and dimensions 1–48 Name plate Upper piping Drain connection location Rear piping 5 Part 1 – System Outline ESiEN02–01A Components General Outline: Indoor Units The table below contains the different components of the unit. No. Component 1 Liquid pipe connection 2 Gas pipe connection 3 Drain pipe connection 4 Air outlet 5 Air suction grille 6 Corner decoration panel 7 Right pipe / wiring connection 8 Rear pipe / wiring connection 9 Pipe through cover 10 Accessory drain elbow — Name plate: In case of an infrared remote control, this position is a signal receiver. 1 3 4 5 Part 1 – System Outline 1–49 General Outline: Indoor Units 11 2.15 ESiEN02–01A FAYP71BV1 and FAYP100BV1 Outlook and dimensions The illustration below shows the outlook, the dimensions and the installation and service space of the unit (mm). Direction for air filter draw out 250 or more 4 ± 450 ± 580 ± 600 50 or more 50 or more Piping direction Name plate 3 1–50 Mounting hole for installation plate Detail A 50 or more 5 Part 1 – System Outline ESiEN02–01A Components General Outline: Indoor Units The table below contains the different components of the unit. No. Component 1 Front grille 2 Air filter 3 Discharge outlet 4 Gas pipe connection 5 Liquid pipe connection 6 Drain pipe connection (O.D. 26 mm) 7 Grounding terminal M4 (inside the cover) 8 Slit hole for right piping connection 9 Slit hole for left piping connection — Name plate: In case of an infrared remote control, this position is a signal receiver. 1 3 4 5 Part 1 – System Outline 1–51 General Outline: Indoor Units FHYKP35BV1 and FHYKP45BV1 r 0o 20 re mo or 00 15 re mo Required space 4 200 or more 200 or 3 Hole The illustration below shows the outlook, the dimensions and the installation and service space of the unit (mm). more Outlook and dimensions Fresh air intake position 11 2.16 ESiEN02–01A Suspension bolt Hole Ceiling opening Suspension position 1000 or more Front discharge dust connection postion 5 350 Suspension position 760 Ceiling opening 1–52 Part 1 – System Outline ESiEN02–01A Components General Outline: Indoor Units The table below contains the different components of the unit. No. Component 1 Liquid pipe connection 2 Gas pipe connection 3 Drain pipe connection 4 Wire intake 5 Wire intake for remote control 6 Grounding terminal M4 (inside the switch box) 7 Air discharge grille 8 Air suction grille 9 Air filter 10 Suspension bracket 1 3 4 5 Part 1 – System Outline 1–53 General Outline: Indoor Units FHYKP60BV1 and FHYKP71BV1 Suspension bolt Hole Suspension position Ceiling opening Front discharge dust connection postion 5 or 00 15 re r mo 0o 20 re mo Required space 4 200 or more 200 or more 3 Hole The illustration below shows the outlook, the dimensions and the installation and service space of the unit (mm). Fresh air intake position Outlook and dimensions 1000 or more 11 2.17 ESiEN02–01A 350 Suspension position 760 Ceiling opening 1–54 Part 1 – System Outline ESiEN02–01A Components General Outline: Indoor Units The table below contains the different components of the unit. No. Component 1 Liquid pipe connection 2 Gas pipe connection 3 Drain pipe connection 4 Wire intake 5 Wire intake for remote control 6 Grounding terminal M4 (inside the switch box) 7 Air discharge grille 8 Air suction grille 9 Air filter 10 Suspension bracket 1 3 4 5 Part 1 – System Outline 1–55 General Outline: Indoor Units ESiEN02–01A 11 3 4 5 1–56 Part 1 – System Outline ESiEN02–01A Specifications Part 1 1 3 Specifications 3.1 What Is in This Chapter? Introduction This chapter contains the following information: ■ Technical specifications ■ Electrical specifications. Options For possible options, refer to OH98-2 or the installation manual. Outdoor units This chapter contains the following specifications: Indoor units Part 1 – System Outline 3 4 Specifications See page 3.2–R35, R45, R60, MA56 and MA90 1–58 3.3–RP71 1–59 3.4–RP100, RP125, RP200 and RP250 1–60 3.5–RY35 and RY45 1–61 3.6–RYP71, RYP100, RYP125, RYP200 and RYP250 1–62 5 This chapter contains the following specifications: Specifications See page 3.7–FHC 1–63 3.8–FHYC and FHYCP 1–64 3.9–FHYBP 1–65 3.10–FDYP 1–66 3.11–FHYP 1–67 3.12–FUYP 1–68 3.13–FAYP and FHYKP 1–69 1–57 Specifications 11 3.2 ESiEN02–01A R35, R45, R60, MA56 and MA90 Technical specifications The table below contains the technical specifications. Specification Compressor Heat exchanger 3 4 Fan R45GZ7V11 R45GZ7W11 R60GZ7W11 MA56GZ7W11 MA90GZ7W11 802 352 45 x 1 808 052 45 x 1 808 060 88 x 1 802 445 88 x 1 808 060 88 x 1 802 445 88 x 1 Type Hermetically sealed rotary compressor Hermetically sealed rotary compressor Refrigerant oil type FV68S FV68S Speed 2880 rpm No. of cylinders 1 Oil charge 520 cc 2875 rpm 2790 rpm 750 cc 2800 rpm 2790 rpm — — — 1350 cc 750 cc 1350 cc Length 733 mm 788 mm 788 mm 784 mm Rows x stages x fin pitch 2 x 20 x 2.0 mm 2 x 24 x 2.0 mm 2 x 24 x 2.0 mm 2 x 32 x 2.0 mm No. of passes 2 Face area 0.372 m3 2 0.481 m2 0.481 m2 0.319 m2 Tube type Hi-XA Hi-XA Fin type WL fin WL fin Empty tubeplate hole 0 0 No. of fans 1 Nominal air flow (230V) cooling 27 m3/min 30 m3/min Fan motor model UE6S-31A4P F62P45J22 AF-220-49-6-1 AF-220-49-6-1 AF-230-66-6-1 Nominal speed (230 V) H: 815 rpm H: 890 rpm H: 785 rpm H: 765 rpm H: 775 rpm L: 490 rpm L: 470 rpm L: 455 rpm 1 step 1 43 m3/min 43 m3/min 46 m3/min Fan speed 2 steps 2 steps Type R407C R407C Charge 1.3 kg 1.9 kg 3.0 kg No. of circuits 1 Max. 4 Max. 5 Safety and functional devices See page 1–71 See page 1–71 Heat insulation Both liquid and gas pipes Weight 39 kg Refrigerant circuit 5 R35GZ7V11 Model x No. Electrical specifications Compressor Fan motor 1–58 1.85 kg Both liquid and gas pipes 46 kg 62 kg 62 kg 87 kg R60GZ7W11 MA56GZ7W11 MA90GZ7W11 The table below contains the electrical specifications. Specification Unit 1.5 kg R35GZ7V11 R45GZ7V11 R45GZ7W11 Phase 1~ 3N~ 3N~ Voltage 230 V 400 V 400 V Frequency 50 Hz No. of wire connections 3 for power supply 5 for power supply 50 Hz 5 for power supply 4 for connections with indoor (including earth wire) 4 for connections with indoor (including earth wire) 4 for connections with indoor (including earth wire) Nominal running current (cooling) 6.4 A 10.8 A 3.98 A 5.6/6.35 A — Max. running current — — — 6.8/7.7 A — — Starting current 33.5 A 48 A 19 A 26 A 19 A 27 A Recommended fuses 12 A 16 A 12 A 16 A 16 A — Power supply intake Outdoor unit only Phase — — — — — Voltage — — — — — 400 V No. x motor output 1 x 1075 W 1 x 1500 W 1 x 1600 W 1 x 2100 W 1 x 1600 W 1x 2100 W Phase — — — — — 1~ Voltage — — — — — 230 V Starting current — — — — — 1.01 Nominal running current — — — — — 0.68 A Power consumption — — — — — 152 W No. of motors x output 1 x 30 W 1 x 45 W 1 x 49 W 1 x 49 W 1 x 66 W — Outdoor unit only 3N~ Part 1 – System Outline ESiEN02–01A 3.3 Specifications RP71 Technical specifications 1 The table below contains the technical specifications. Specification Compressor Heat exchanger Fan Refrigerant circuit Electrical specifications RP71B7V1 RP71B7W1 RP71B7T1 Model x No. JT90FA-V1N x 1 JT90FA-YE x 1 JT90FA-T1 x 1 Type Hermetically sealed scroll type Refrigerant oil type DAPHNE FVC68D Oil charge 1200 cc Length 860 mm Rows x stages x fin pitch 2 x 38 x 2.0 mm No. of passes 6 Face area 0.719 m2 Tube type Hi-XA Fin type Non symm. waffle louvre Empty tubeplate hole 0 No. of fans 1 Nominal air flow (230V) cooling 51 m3/min Fan motor model P47L11S Fan speed 3 steps Type R407C Charge 3.1 kg Safety and functional devices See page 1–71 and 3–15 Heat insulation Both liquid and gas pipes Weight 88 kg 4 85 kg 5 The table below contains the electrical specifications. Specification Unit RP71B7V1 Fan motor RP71B7W1 RP71B7T1 Phase 1N~ 3N~ 3~ Voltage 230 V 400 V 230 V Frequency 50 Hz No. of wire connections 3 wires for power supply (including earth wire) 5 wires for power supply (including earth wire) 4 wires for power supply (including earth wire) 4 wires for connection with indoor (including earth wire) 4 wires for connection with indoor (including earth wire) 4 wires for connection with indoor (including earth wire) Power supply intake Compressor Part 1 – System Outline 3 Outdoor unit only Phase 1~ 3~ Voltage 230 V 400 V Starting method Direct No. x motor output 1 x 2200 W Phase 1~ Voltage 230 V No. of motors x output 1 x 80 W 230 V 1–59 Specifications 11 3.4 ESiEN02–01A RP100, RP125, RP200 and RP250 Technical specifications The table below contains the technical specifications. Specification Compressor Heat exchanger 3 RP100B7V1 RP100B7W1 RP100B7T1 RP125B7W1 RP125B7T1 RP200B7W1 RP250B7W1 Model x No. JT125FA-V1N x 1 JT125FA-YE x 1 JT125FA-T1 x 1 JT160FA-YE x 1 JT160FA-T1 x 1 JT236DA-YE x 2 JT300DA-YE x 2 Type Hermetically sealed scroll type — — — — 50 W 72 W — — — — 2900 rpm Crankcase heater — Refrigerant oil type DAPHNE FVC68D Speed — Oil charge 1500 cc 4000 cc Length 860 mm 1790 mm Rows x stages x fin pitch 2 x 54 x 2.0 mm No. of passes 9 Face area 4 Fan Refrigerant circuit 5 1.022 13 m2 Hi-XA Non symm. waffle louvre Empty tubeplate hole 8 No. of fans 2 Nominal air flow (230V) cooling 94 m3/min 170 m3/min 175 m3/min Fan motor model P47L11S x 2 P55J11F P55J11F Fan speed 3 steps 1 step Type R407C Charge 3.6 kg 0 Both liquid and gas pipes Weight 103 kg Electrical specifications 98 kg 3.9 kg 7.5 kg 9.2 kg 100 kg 194 kg 206 kg RP200B7W1 RP250B7W1 The table below contains the electrical specifications. Specification 1–60 1.97 m2 Fin type Heat insulation Fan motor 16 m2 Tube type See page 1–71 and 3–15 Compressor 2 x 50 x 2.0 mm 18 1.57 Safety and functional devices Unit 2 x 40 x 2.0 mm RP100B7V1 RP100B7W1 RP100B7T1 RP125B7W1 RP125B7T1 Phase 1~ 3N~ 3~ 3N~ 3~ 3N~ Voltage 230 V 400 V 230 V 400 V 230 V 400 V Frequency 50 Hz No. of wire connections 3 wires for power supply (including earth wire) 5 wires for power supply (including earth wire) 4 wires for power supply (including earth wire) 5 wires for power supply (including earth wire) 4 wires for power supply (including earth wire) 5 wires for power supply (including earth wire) 4 wires for connection with indoor (including earth wire) 4 wires for connection with indoor (including earth wire) 4 wires for connection with indoor (including earth wire) 4 wires for connection with indoor (including earth wire) 4 wires for connection with indoor (including earth wire) Nominal running current (cooling) — — — — — Max. running current — — — — — Power supply intake Outdoor unit only Phase 1~ 3~ Voltage 230 V 400 V 230 V 400 V 1x 3750 W 230 V 4 wires for connection with indoor (including earth wire) 14.4 A 17.2 A 17.9 A 27.5 A — — — — — — No. x motor output 1 x 3000 W 2 x 5500 W 2 x 7500 W Starting method Direct — — Phase 1~ — — Voltage 230 V — — No. of motors x output 80 + 85 W 230 + 190 W 230 + 140 W Part 1 – System Outline ESiEN02–01A 3.5 Specifications RY35 and RY45 Technical specifications 1 The table below contains the technical specifications. Specification Compressor Heat exchanger Fan RY35EAZ7V1 RY45EAZ7V1 Model x No. 1YC43BTV1 1YC56ATV1N Type Hermetically sealed swing type Crankcase heater — Refrigerant oil type FVC68D + HAB15D — No. x motor output 1 x 1300 W 1 x 1700 W Speed 2850 rpm 2860 rpm No. of cylinders 1 Oil charge 850 cc Length 805 mm 788 mm Rows x stages x fin pitch 1 x 24 x 2.0 mm 2 x 24 x 2.0 mm No. of passes 1.67 3 Face area 0.513 m2 0.481 m2 Tube type Hi-XA Fin type WL fin Empty tubeplate hole 0 No. of fans 1 Nominal air flow (230 V) cooling 36 m3/min 31 m3/min Nominal air flow (230 V) heating 32 m3/min 28 m3/min Fan motor model 19TFB6062 Nominal speed (230 V) H: 610 rpm Fan speed 2 steps 3 4 L: 350 rpm Refrigerant circuit Type R407C Charge 1.1 kg No. of circuits Safety and functional devices Electrical specifications 5 2.0 kg Max. 1 See page 1–71 Heat insulation Both liquid and gas pipes Weight 50 kg 57 kg The table below contains the electrical specifications. Specification Unit RY35EAZ7V1 Phase 1~ Voltage 230 V Frequency 50 Hz No. of wire connections 3 for power supply (including earth wire) RY45EAZ7V1 4 for connecting with indoor (including earth wire) Fan motor Part 1 – System Outline Nominal running current (cooling) 6.9 A 9.1 A Nominal running current (heating) 6.4 A 8.8 A Starting current (cooling) 34 A 42 A Starting current (heating) 34 A 42A Recommended fuses 16 A 20 A Power supply intake Outdoor unit only No. of motors x output 1 x 30 W 1–61 Specifications 11 3.6 ESiEN02–01A RYP71, RYP100, RYP125, RYP200 and RYP250 Technical specifications The table below contains the technical specifications. Specification Compressor 3 4 5 Heat exchanger Fan Refrigerant circuit RYP71B7V1 RYP71B7W1 RYP100B7V1 RYP100B7W1 RYP125B7W1 RYP200B7W1 RYP250B7W1 Model x No. JT90FA-V1N x 1 JT90FA-YE x 1 JT125FA-V1N x 1 JT125F-YE x 1 JT160FA-YE x 1 JT236DA-YE x 2 JT300DA-YE x 2 Type Hermetically sealed scroll type — — — 50 W 72 W 1 x 3750 W 2 x 5500 W 2 x 7500 W — 2900 rpm Crankcase heater — Refrigerant oil type DAPHNE FVC68D No. x motor output 1 x 2200 W Speed — — 1 x 3000 W — Oil charge 1200 cc Length 860 mm Rows x stages x fin pitch 2 x 38 x 2.0 mm 2 x 54 x 2.0 mm No. of passes 6 9 Face area 0.719 m2 1.022 m2 Tube type Hi-XA Non symm. waffle louvre 0 8 No. of fans 1 2 Nominal air flow (230 V) cooling 51 m3/min 94 m3/min Nominal air flow (230 V) heating 46 m3/min 82 m3/min Fan motor model P47L11S P47L11 x 2 Fan speed 3 steps Type R407C 3.1 kg Both liquid and gas pipes 1.57 m2 1.97 m2 170 m3/min 175 m3/min 85 m3/min — — P55J11F 3.9 kg 7.5 kg 9.2 kg 86 kg 104 kg 99 kg 102 kg 196 kg 210 kg RYP125B7W1 RYP200B7W1 RYP250B7W1 The table below contains the electrical specifications. Specification 1–62 2 x 50 x 2.0 mm 16 0 3.6 kg 89 kg Fan motor 2 x 40 x 2.0 mm 18 See page 1–71 and 3–15 Weight Compressor 13 1 step Heat insulation Electrical specifications 4000 cc 1790 mm Empty tubeplate hole Charge — 1500 cc Fin type Safety and functional devices Unit — RYP71B7V1 RYP71B7W1 RYP100B7V1 RYP100B7W1 Phase 1~ 3N~ 1~ 3N~ Voltage 230 V 400 V 230 V 400 V Frequency 50 Hz No. of wire connections 3 for power supply (including earth wire) 5 for power supply (including earth wire) 3 for power supply (including earth wire) 5 for power supply (including earth wire) 4 for connecting with indoor (including earth wire) 4 for connecting with indoor (including earth wire) 4 for connecting with indoor (including earth wire) Nominal running current (cooling) — — — — — 14.4 A 17.2 A Nominal running current (heating) — — — — — — — Max. running current — — — — Power supply intake Outdoor unit only Phase 1~ 3~ 1~ 3~ — — Voltage 230 V 400 V 230 V 400 V — — 4 for connecting with indoor (including earth wire) — 17.9 A 27.5 A — — — Starting method Direct Phase 1~ 1~ — — Voltage 230 V 230 V — — No. of motors x output 1 x 80 W 80 + 85 W 230 + 190 W Part 1 – System Outline ESiEN02–01A 3.7 Specifications FHC Technical specifications 1 The table below contains the technical specifications. Specification Heat exchanger Fan Refrigerant circuit FHC35BZ7V1 Rows x stages x fin pitch 2 x 8 x 1.5 mm Face area 0.331 m2 Tube type Hi-XA FHC60BZ7V1 Fin type Cross fin coil Nominal air flow (cooling) H: 14 m3/min H: 15 m3/min H: 18 m3/min L: 10 m3/min L: 11 m3/min L: 14 m3/min Fan motor model QTS56B14M Fan speed 2 steps Fan type Turbo fan Drive Direct drive Type R407C Safety and functional devices See page 1–91 and 3–14 Air filter Resin net (mold resistant) Temperature control Insulation FHC45BZ7V1 3 Computerized control Heat Foamed polystyrene 4 Sound absorbing Weight Unit: 23 kg Decoration panel: 5 kg Electrical specifications The table below contains the electrical specifications. Specification Unit Fan motor Part 1 – System Outline FHC35BZ7V1 Phase 1~ Voltage 230 V Frequency 50 Hz No. of motors x output 1 x 45 W Power consumption 140 W FLA (Full Load Amps) 0.6 A FHC45BZ7V1 5 FHC60BZ7V1 161 W 1–63 Specifications 11 3.8 ESiEN02–01A FHYC and FHYCP Technical specifications The table below contains the technical specifications. FHYCP35B7V1 FHYC35BZ7V1 Specification Heat exchanger Fan 4 FHYCP100B7V1 FHYCP125B7V1 2 x 8 x 1.5 mm 2 x 12 x 1.5 mm 0.331 m2 0.497 m2 Tube type Hi-XA Fin type Cross fin coil Nominal air flow (cooling) H: 14 m3/min H: 15 m3/min H: 18 m3/min H: 28 m3/min H: 31 m3/min 3/min 3/min 3/min 3/min L: 24 m3/min H: 28 m3/min H: 31 m3/min L: 21 m3/min L: 24 m3/min H: 14 m3/min L: 10 m3/min Fan motor model QTS46B14M Fan speed 2 steps L: 11 m H: 15 m3/min L: 11 m3/min L: 14 m H: 18 m3/min L: 14 m3/min L: 21 m QTS46A17M Fan type Turbo fan Drive Direct drive Type R407C Filter class Resin net (mold resistant) Safety and functional devices Air filter FHYCP71B7V1 Face area Nominal air flow (heating) Refrigerant circuit FHYCP60B7V1 Rows x stages x fin pitch L: 10 m 3 FHYCP45B7V1 FHYC45BZ7V1 See page 1–91 and 3–14 Max. temperature Cleaning Temperature control Insulation 5 Computerized control Heat Foamed polystyrene Sound absorbing Weight Electrical specifications Fan motor 1–64 Unit: 27 kg Decoration panel: 5 kg Decoration panel: 5 kg The table below contains the electrical specifications. FHYCP35B7V1 FHYC35BZ7V1 Specification Unit Unit: 23 kg Phase 1~ Voltage 230 V Frequency 50 Hz FLA (Full Load Amps) 0.6 A Power consumption 140 W No. of motors x output 1 x 45 W FHYCP45B7V1 FHYC45BZ7V1 FHYCP60B7V1 FHYCP71B7V1 FHYCP100B7V1 FHYCP125B7V1 1.0 A 161 W 204 W 238 W 1 x 90 W Part 1 – System Outline ESiEN02–01A 3.9 Specifications FHYBP 1 Technical specifications The table below contains the technical specifications. Specification Heat exchanger Fan FHYBP35B7V1 Length 450 mm Rows x stages x fin pitch 3 x 14 x 1.75 mm No. of passes 4 6 Face area 0.132 Tube type Hi-XA m2 Fin type Fin Rhombus type Empty tube hole 4 No. of fans 1 Nominal air flow (cooling) H: 11.5 m3/min L: 9 Nominal air flow (heating) FHYBP45B7V1 FHYBP60B7V1 FHYBP71B7V1 1150 mm 7 10 0.221 m2 m2 14 2 FHYBP125B7V1 13 0.338 0 m3/min FHYBP100B7V1 750 mm 0 3 H: 14 m3/min H: 19 m3/min H: 27 m3/min H: 35 m3/min m3/min m3/min m3/min L: 24 m3/min L: 10 L: 14 L: 20 H: 11.5 m3/min H: 14 m3/min H: 19 m3/min H: 27 m3/min H: 35 m3/min L: 9 m3/min L: 10 m3/min L: 14 m3/min L: 20 m3/min L: 24 m3/min — H: 88 H: 88 M: 49 M: 49 Fan speed 2 steps Fan type Sirocco fan Drive Direct drive Static external pressure (50/60 Hz) — 3 4 L: 20 Refrigerant circuit Type R407C Heat Both liquid and gas pipes Sound absorbing Flame and heat resistant foamed polyethylene, regular foamed polyethylene and foamed PU Foamed polyurethane 30 kg 41 kg Safety and functional devices Insulation See page 1–91 and 3–14 Weight Electrical specifications Fan motor 51 kg 52 kg The table below contains the electrical specifications. Specification Unit 31 kg 5 FHYBP35B7V1 Phase FHYBP45B7V1 FHYBP60B7V1 FHYBP71B7V1 FHYBP100B7V1 FHYBP125B7V1 20 A — — — — 1.4 A 1~ Voltage 230 V Frequency 50 Hz Recommended fuses 16 A Phase 1~ Voltage 230 V Nominal running current 0.5 A 0.7 A 0.9 A 1.0 A No. of motors x output 1 x 65 W 1 x 85 W 1 x 125 W 1 x 135 W 1 x 225 W Power consumption 65 W 85 W 125 W 135 W 225 W Part 1 – System Outline 1–65 Specifications 11 3.10 ESiEN02–01A FDYP Technical specifications The table below contains the technical specifications. Specification Heat exchanger Fan 3 Refrigerant circuit FDYP125B7V1 FDYP200B7V1 Rows x stages x fin pitch 3 x 14 x 1.75 mm 3 x 24 x 3 mm Face area 0.338 m2 0.634 m2 Tube type Hi-XA Fin type MLH7 fin hydrophilia Non symm. fin Nominal air flow (cooling) 43 m3/min 69 m3/min Fan motor model DPA216-178NB DPC241-241NB Fan speed 3 steps Drive Direct drive Static external pressure (50/60 Hz) 0-150 Pa Type R407C Safety and functional devices Air filter Eurovent 4/5 (EU2), EN 779 5G2) Max. temperature 100°C 5 Sound absorbing Flame and heat resistant foamed felt 59 kg 90 kg 92 kg FDYP200B7V1 FDYP250B7V1 650 W 1000 W The table below contains the electrical specifications. Specification Unit Fan motor 1–66 Hot water 30-40°C or compressed air Computerized control Weight Electrical specifications 0-250 Pa See page 1–91 and 3–14 Temperature control Insulation 89 m3/min 2 steps Filter class Cleaning 4 FDYP250B7V1 FDYP125B7V1 Phase 1~ Voltage 230 V Frequency 50 Hz No. of motors x output 500 W Part 1 – System Outline ESiEN02–01A 3.11 Specifications FHYP 1 Technical specifications The table below contains the technical specifications. Specification Heat exchanger Fan FHYP35BV1 Length Rows x stages x fin pitch 2 x 12 x 1.75 mm No. of passes 6 0.182 Tube type N-hiX tubes FHYP125BV1 1162 mm 1352 mm 3 x 12 x 1.75 mm m2 0.233 m2 0.293 m2 0.341 m2 Cross fin coil (multi louvre fins) 0 Nominal air flow (cooling) H: 13 m3/min H: 16m3/min H: 17 m3/min H: 24 m3/min H: 30 m3/min m3/min m3/min m3/min m3/min L: 25 m3/min H: 24 m3/min H: 30 m3/min L: 13 L: 14 H: 13 m3/min H: 16 m3/min H: 17 m3/min L: 14 m3/min L: 10 m3/min L: 13 m3/min Fan motor model 3D12K1AA1 4D12K1AA1 Fan speed 2 steps Fan type Sirroco fan Type R407C L: 20 L: 20 m3/min L: 25 m3/min 3D12K2AA1 4D12K2AA1 Heat Foamed polystyrene / foamed polyethylene Sound absorbing Foamed polyurethane / glass wool 23 kg Electrical specifications 24 kg 26 kg 27 kg 32 kg 35 kg 5 The table below contains the electrical specifications. Specification FHYP35BV1 Phase 1~ Voltage 230 V Frequency 50 Hz Phase 1~ Voltage 230 V Power consumption 111 W FLA (Full Load Amps) 0.6 A No. of motors x output 3 x 62 W Part 1 – System Outline FHYP45BV1 3 4 See page 1–91 and 3–14 Weight Fan motor FHYP100BV1 Empty tube hole Safety and functional devices Unit FHYP71BV1 922 mm Fin type Nominal air flow (heating) Insulation FHYP60BV1 11 Face area L: 10 Refrigerant circuit FHYP45BV1 722 mm FHYP60BV1 FHYP71BV1 FHYP100BV1 FHYP125BV1 115 W 117 W 135 W 144 W 0.7 A 4 x 62 W 3 x 130 W 4 x 130 W 1–67 Specifications 11 3.12 ESiEN02–01A FUYP Technical specifications The table below contains the technical specifications. Specification Heat exchanger Fan 3 FUYP71BV17 Length Rows x stages x fin pitch 3 x 6 x 1.8 mm No. of passes 8 4 3 x 8 x 1.8 mm 0.265 Tube type N-hiX tubes m2 0.353 m2 Fin type Cross fin coil (multi louvre fins) Empty tube hole 0 4 0 Nominal air flow (cooling) H: 19 m3/min H: 29 m3/min H: 32 m3/min L: 14 m3/min L: 21 m3/min L: 23 m3/min m3/min m3/min H: 32 m3/min L: 14 m3/min L: 21 m3/min L: 23 m3/min Fan motor model QTS48A10M QTS50B15M Fan speed 2 steps H: 19 Fan type Turbo fan Type R407C H: 29 Safety and functional devices See page 1–91 and 3–14 Air filter Resin net (with mold resistant) Insulation FUYP125BV17 12 Face area Nominal air flow (heating) Refrigerant circuit FUYP100BV17 2101 mm Heat Heat resistant foamed polyethylene Regular foamed polyethylene Weight 5 Electrical specifications 31 kg The table below contains the electrical specifications. Specification Unit Fan motor 1–68 25 kg FUYP71BV17 Phase 1~ Voltage 230 V FUYP100BV17 Frequency 50 Hz Phase 1~ Voltage 230 V Power consumption Cooling: 180 W Cooling: 289 W Heating: 160 W Heating: 269 W FLA (Full Load Amps) 0.6 A 1.0 A No. of motors x output 1 x 45 W 1 x 90 W FUYP125BV17 Part 1 – System Outline ESiEN02–01A 3.13 Specifications FAYP and FHYKP Technical specifications The table below contains the technical specifications. Specification Heat exchanger Fan 1 FAYP71BV1 Length 2 x 12 x 1.4 mm 2 x 11 x 1.75 mm 9 5 Tube type N-hiX tubes N-hiX tubes Fin type Cross fin coil (multi louvre fins) Cross fin coil (multi louvre fins) Empty tube hole 2 2 Nominal air flow (cooling) H: 19 m3/min H: 23 m3/min m3/min m3/min 3 H: 12 m3/min L: 9 0.226 m2 m3/min H: 12 m3/min H: 17 m3/min m3/min L: 14 m3/min H: 12 m3/min H: 17 m3/min L: 10 H: 19 m3/min H: 23 m3/min L: 16 m3/min L: 19 m3/min Fan motor model QCL1163MA and QCL1163MB Fan speed 2 steps 2 steps Fan type Cross frow fan Sirocco fan Type R407C R407C See page 1–91 and 3–14 See page 1–91 and 3–14 Heat Foamed polystyrene / foamed polyethylene Foamed polystyrene / foamed polyethylene Model — — BYK45FJW1 Air filter — — Resin net (with mold resistant) Weight — — 8.5 kg 26 kg H: 12 m3/min L: 9 m3/min L: 10 m3/min L: 14 m3/min 3D12H1AH1V1 3D12H1J1V1 4D12H1AG1V1 30 kg 31 kg 3 4 33 kg BYK71FJW1 5 9.5 kg The table below contains the electrical specifications. Specification Fan motor m2 Nominal air flow (heating) Electrical specifications Unit 9 0.186 L: 19 FHYKP71BV1 3 x 11 x 1.75 mm 0.332 m2 FHYKP60BV1 978 mm Face area Weight Decoration panel (option) FHYKP45BV1 778 mm No. of passes Safety and functional devices Insulation FHYKP35BV1 Rows x stages x fin pitch L: 16 Refrigerant circuit FAYP100BV1 1320 mm FAYP71BV1 FAYP100BV1 FHYKP35BV1 FHYKP45BV1 FHYKP60BV1 Cooling: 92 W Cooling: 100 W Cooling: 123 W Heating: 59 W Heating: 67 W Heating: 90 W Phase 1~ 1~ Voltage 230 V 230 V Frequency 50 Hz 50 Hz Phase 1~ 1~ Voltage 230 V Power consumption 86 W 230 V 101 W FLA (Full Load Amps) 0.3 A 0.4 A 0.2 A 0.3 A 0.5 A No. of motors x output 1 x 46 W 1 x 49 W 1 x 20 W 1 x 25 W 1 x 45 W Part 1 – System Outline FHYKP71BV1 1–69 Specifications ESiEN02–01A 11 3 4 5 1–70 Part 1 – System Outline ESiEN02–01A Functional Diagrams Part 1 1 4 Functional Diagrams 4.1 What Is in This Chapter? Introduction Functional diagrams Part 1 – System Outline This chapter contains the following information: ■ Functional diagrams ■ Pipe connection diameters. 3 This chapter contains the following functional diagrams: Functional diagram See page 4.2–R35GZ7V11 1–72 4.3–R45GZ7V11 and R45GZ7W11 1–73 4.4–R60GZ7W1 1–74 4.5–MA56GZ7W11 1–75 4.6–MA90GZ7W11 1–76 4.7–RP71B7V1, RP71B7W1, RP71B7T1, RP100B7V1, RP100B7W1, RP100B7T1, RP125B7W1 and RP125B7T1 1–77 4.8–RP200B7W1 and RP250B7W1: Outdoor Unit 1–78 4.9–RP200B7W1 and RP250B7W1: Pair 1–79 4.10–RP200B7W1 and RP250B7W1: Twin 1–80 4.11–RP200B7W1 and RP250B7W1: Triple 1–81 4.12–RP200B7W1 and RP250B7W1: Double Twin 1–82 4.13–RY35EAZ7V1 1–83 4.14–RY45EAZ7V1 1–84 4.15–RYP71B7V1, RYP71B7W1, RYP100B7V1, RYP100B7W1 and RYP125B7W1 1–85 4.16–RYP200B7W1 and RYP250B7W1: Outdoor Unit 1–86 4.17–RYP200B7W1 and RYP250B7W1: Pair 1–87 4.18–RYP200B7W1 and RYP250B7W1: Twin 1–88 4.19–RYP200B7W1 and RYP250B7W1: Triple 1–89 4.20–RYP200B7W1 and RYP250B7W1: Double Twin 1–90 4.21–FHC, FHYBP, FHYC, FHYCP, FUYP, FAYP, FDYP, FHYP and FHYKP 1–91 4.22–Piping Components 1–93 4 5 1–71 Functional Diagrams 11 4.2 ESiEN02–01A R35GZ7V11 Functional diagram The illustration below shows the functional diagram of the refrigeration circuit. 7 14 Cooling MF 8 3 5b 5b Liquid piping 2a 4 Gas piping 4 MC 3 9 5 Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. 1–72 Model ∅ Gas pipe (flare) ∅ Liquid pipe (flare) R35GZ7V11 12.70 mm 6.35 mm Part 1 – System Outline ESiEN02–01A 4.3 Functional Diagrams R45GZ7V11 and R45GZ7W11 Functional diagram 1 The illustration below shows the functional diagram of the refrigeration circuit. 7 MF Cooling 14 8 3 2a Liquid piping 5b Gas piping 4 MC 4 3 9 5 Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. Model ∅ Gas pipe (flare) ∅ Liquid pipe (flare) R45GZ7V11 15.87 mm 6.35 mm R45GZ7W11 Part 1 – System Outline 1–73 Functional Diagrams 11 4.4 ESiEN02–01A R60GZ7W1 Functional diagram The illustration below shows the functional diagram of the refrigeration circuit. 7 Cooling 8 M2F 14 5b 2a Liquid piping 3 Gas piping 4 M1C 4 3 9 5 17 Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. 1–74 Model ∅ Gas pipe (flare) ∅ Liquid pipe (flare) R60GZ7W1 15.87 mm 6.35 mm Part 1 – System Outline ESiEN02–01A MA56GZ7W11 Functional diagram 1 The illustration below shows the functional diagram of the refrigeration circuit. 7 2b 8 6 8 6 8 6 8 6 Room A Room B Room C Room D Cooling 18 M2F Liquid piping 4.5 Functional Diagrams 14 3 Room A Room B Room C 3 4 9 9 Room D Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. Model Room ∅ Gas pipe (flare) ∅ Liquid pipe (flare) MA56GZ7W11 A 12.70 mm 6.35 mm B 9.52 mm C 15.87 mm Gas piping M1C 4 5 D Part 1 – System Outline 1–75 Functional Diagrams MA90GZ7W11 Functional diagram The illustration below shows the functional diagram of the refrigeration circuit. 7 Cooling 8 Room A 6 2b 8 Room B p> 13 3 Room E 6 8 19 Y1S 20 R2T 6 11 M2F 14 6 19 Y3S Room C Liquid piping 11 4.6 ESiEN02–01A 6 Room D 5b Room E Room B 4 Room C 4 9 5 17 9 20 R1T 3 Gas piping Room A 18 M1C Room D Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. Model Room ∅ Gas pipe (flare) ∅ Liquid pipe (flare) MA90GZ7W11 A 12.70 mm 6.35 mm B C 15.87 mm D E 1–76 Part 1 – System Outline ESiEN02–01A 4.7 Functional Diagrams RP71B7V1, RP71B7W1, RP71B7T1, RP100B7V1, RP100B7W1, RP100B7T1, RP125B7W1 and RP125B7T1 Functional diagram 1 The illustration below shows the functional diagram of the refrigeration circuit. SV 7 10 8 19 6 3 14 4 8 13 12 2b p< Liquid piping p> 11 4 3 Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. Gas piping 5 Model ∅ Gas pipe (flare) ∅ Liquid pipe (flare) RP71B7V1 15.87 mm 9.52 mm RP71B7W1 RP71B7T1 RP100B7V1 19.05 mm RP100B7W1 RP100B7T1 RP125B7W1 RP125B7T1 Part 1 – System Outline 1–77 Functional Diagrams 11 4.8 ESiEN02–01A RP200B7W1 and RP250B7W1: Outdoor Unit Functional diagram The illustration below shows the functional diagram of the refrigeration circuit. 19 7 10 14 6 8 3 8 4 4 12 2b Liquid piping 11 p< 13 Gas piping p> 3 5 Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. 1–78 Model ∅ Gas pipe (flange) ∅ Liquid pipe (flare) RP200B7W1 ■ For pair, see page 1-79. RP250B7W1 ■ For twin, see page 1-80. ■ For triple, see page 1-81. ■ For double twin, see page 1-82. Part 1 – System Outline ESiEN02–01A 4.9 Functional Diagrams RP200B7W1 and RP250B7W1: Pair Functional diagram 1 The illustration below shows the functional diagram of the refrigeration circuit. Outdoor unit: RP200B7W1 or RP250B7W1 Liquid 3 Gas Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. 4 Model ∅ Gas pipe (flange) ∅ Liquid pipe (flare) RP200B7W1 28.57 mm 12.70 mm RP250B7W1 15.87 mm 5 Part 1 – System Outline 1–79 Functional Diagrams 11 4.10 ESiEN02–01A RP200B7W1 and RP250B7W1: Twin Functional diagram The illustration below shows the functional diagram of the refrigeration circuit. Liquid 3 Outdoor unit: RP200B7W1 or RP250B7W1 Gas Liquid Gas 4 Liquid 5 Gas Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. Model ∅ Gas pipe ∅ Liquid pipe RP200B7W1 28.57 mm 12.70 mm RP250B7W1 1–80 15.87 mm Part 1 – System Outline ESiEN02–01A 4.11 Functional Diagrams RP200B7W1 and RP250B7W1: Triple Functional diagram 1 The illustration below shows the functional diagram of the refrigeration circuit. Liquid Gas 3 Liquid Outdoor unit: RP200B7W1 or RP250B7W1 Liquid 4 Gas Gas 5 Liquid Gas Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. Model ∅ Gas pipe ∅ Liquid pipe RP200B7W1 28.57 mm 12.70 mm RP250B7W1 Part 1 – System Outline 15.87 mm 1–81 Functional Diagrams 11 4.12 ESiEN02–01A RP200B7W1 and RP250B7W1: Double Twin Functional diagram The illustration below shows the functional diagram of the refrigeration circuit. Liquid Liquid Gas Gas 3 Liquid Outdoor unit: RP200B7W1 or RP250B7W1 4 Gas Liquid Gas Liquid Liquid 5 Gas Gas Liquid Gas Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. Model Between ∅ Gas pipe ∅ Liquid pipe RP200B7W1 Outdoor unit – branch pipe 28.57 mm (flange) 12.70 mm (flare) Branch pipe – branch pipe 19.05 mm (flare) 9.52 mm (flare) Branch pipe – indoor unit 12.70 mm (flare) 6.35 mm (flare) Outdoor unit – branch pipe 28.57 mm (flange) 15.87 mm (flare) Branch pipe – branch pipe 19.05 mm (flare) 9.52 mm (flare) Branch pipe – indoor unit 15.87 mm (flare) 9.52 mm (flare) RP250B7W1 1–82 Part 1 – System Outline ESiEN02–01A 4.13 Functional Diagrams RY35EAZ7V1 Functional diagram 1 The illustration below shows the functional diagram of the refrigeration circuit. 7 8 5b 16 Heating Cooling M2F 13 14 8 p> 2a M1C 4 9 3 9 Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. Part 1 – System Outline Gas Liquid piping piping 3 4 5 Model ∅ Gas pipe (flare) ∅ Liquid pipe (flare) RY35EAZ7V1 12.70 mm 6.35 mm 1–83 Functional Diagrams 11 4.14 ESiEN02–01A RY45EAZ7V1 Functional diagram The illustration below shows the functional diagram of the refrigeration circuit. 7 8 5b 16 Heating Cooling 5b p> M2F 3 8 14 2a M1C 4 5 4 9 3 9 Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. 1–84 Gas Liquid piping piping 13 Model ∅ Gas pipe (flare) ∅ Liquid pipe (flare) RY45EAZ7V1 15.87 mm 6.35 mm Part 1 – System Outline ESiEN02–01A 4.15 Functional Diagrams RYP71B7V1, RYP71B7W1, RYP100B7V1, RYP100B7W1 and RYP125B7W1 Functional diagram 1 The illustration below shows the functional diagram of the refrigeration circuit. 15a 15a 8 7 15a 15a SV 3 19 10 8 6 15b 4 16 12 p< 13 p> 8 11 3 Gas Liquid piping piping 2b 4 Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. Model ∅ Gas pipe (flare) ∅ Liquid pipe (flare) RYP71B7V1 15.87 mm 9.52 mm RYP71B7W1 RYP100B7V1 19.05 mm RYP100B7W1 RYP125B7W1 Part 1 – System Outline 1–85 5 Functional Diagrams 11 4.16 ESiEN02–01A RYP200B7W1 and RYP250B7W1: Outdoor Unit Functional diagram The illustration below shows the functional diagram of the refrigeration circuit. 15a 15a 15a 15a 7 14 19 3 10 8 6 8 15b 16 4 11 8 17 13 p> 2b p< 4 3 Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. 1–86 Model ∅ Gas pipe (flange) RYP200B7W1 ■ For pair, see page 1-87 RYP250B7W1 ■ For twin, see page 1-88 ■ For triple, see page 1-89 ■ For double twin, see page 1-90 Gas piping 5 Liquid piping 12 ∅ Liquid pipe (flare) Part 1 – System Outline ESiEN02–01A 4.17 Functional Diagrams RYP200B7W1 and RYP250B7W1: Pair Functional diagram 1 The illustration below shows the functional diagram of the refrigeration circuit. Outdoor unit: RYP200B7W1 or RYP250B7W1 3 Liquid Gas Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. Model ∅ Gas pipe (flange) ∅ Liquid pipe (flare) RYP200B7W1 28.57 mm 12.70 mm RYP250B7W1 Part 1 – System Outline 4 5 15.87 mm 1–87 Functional Diagrams 11 4.18 ESiEN02–01A RYP200B7W1 and RYP250B7W1: Twin Functional diagram The illustration below shows the functional diagram of the refrigeration circuit. Liquid 3 Gas Outdoor unit: RYP200B7W1 or RYP250B7W1 4 Liquid Gas Liquid 5 Gas Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. Model ∅ Gas pipe (flange) ∅ Liquid pipe (flare) RYP200B7W1 28.57 mm 12.70 mm RYP250B7W1 1–88 15.87 mm Part 1 – System Outline ESiEN02–01A 4.19 Functional Diagrams RYP200B7W1 and RYP250B7W1: Triple Functional diagram 1 The illustration below shows the functional diagram of the refrigeration circuit. Liquid Gas 3 Liquid Outdoor unit: RYP200B7W1 or RYP250B7W1 4 Gas Liquid Gas 5 Liquid Gas Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. Model ∅ Gas pipe (flange) ∅ Liquid pipe (flare) RYP200B7W1 28.57 mm 12.70 mm RYP250B7W1 Part 1 – System Outline 15.87 mm 1–89 Functional Diagrams 11 4.20 ESiEN02–01A RYP200B7W1 and RYP250B7W1: Double Twin Functional diagram The illustration below shows the functional diagram of the refrigeration circuit. Liquid Liquid Gas Gas 3 Liquid Outdoor unit: RYP200B7W1 or RYP250B7W1 Gas Liquid Gas 4 Liquid Liquid 5 Gas Gas Liquid Gas Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. Model Between ∅ Gas pipe ∅ Liquid pipe RYP200B7W1 Outdoor unit – branch pipe 28.57 mm 12.70 mm Branch pipe – branch pipe 19.05 mm 9.52 mm Branch pipe – indoor unit 12.70 mm 6.35 mm Outdoor unit – branch pipe 28.57 mm 15.87 mm Branch pipe – branch pipe 19.05 mm 9.52 mm Branch pipe – indoor unit 15.87 mm RYP250B7W1 1–90 Part 1 – System Outline ESiEN02–01A 4.21 Functional Diagrams FHC, FHYBP, FHYC, FHYCP, FUYP, FAYP, FDYP, FHYP and FHYKP Functional diagram 1 The illustration below shows the functional diagram of the refrigeration circuit. 7 Cooling 3 1a 8 Heating 1a Components For a description of the components, see ’Piping Components’ on page 1–93. Pipe connection diameters The table below contains the refrigerant pipe connection diameters. Model ∅ Gas pipe (flare) ∅ Liquid pipe (flare) FHC35BZ7V1 12.70 mm 6.35 mm FHC45BZ7V1 15.90 mm 4 5 FHC60BZ7V1 FHYBP35B7V1 12.70 mm FHYBP45B7V1 15.90 mm FHYBP60B7V1 6.35 mm 9.52 mm FHYBP71B7V1 FHYBP100B7V1 19.05 FHYBP125B7V1 FHYC35BZ7V1 12.70 mm FHYC45BZ7V1 15.90 mm FHYCP35B7V1 12.70 mm FHYCP45B7V1 15.90 mm FHYCP60B7V1 6.35 mm 6.35 mm 9.52 mm FHYCP71B7V1 FHYCP100B7V1 19.05 mm FHYCP125B7V1 Part 1 – System Outline 1–91 Functional Diagrams 11 ESiEN02–01A Model ∅ Gas pipe (flare) ∅ Liquid pipe (flare) FUYP71BV17 15.90 mm 9.52 mm FUYP100BV17 19.05 mm FUYP125BV17 FAYP71BV1 15.90 mm FAYP100BV1 19.05 mm FDYP125B7V1 19.05 mm 9.52 mm FDYP200B7V1 28.57 mm 12.70 mm FDYP250B7V1 3 FHYP35BV1 9.52 mm 15.90 mm 12.70 mm 6.35 mm 15.90 mm 9.52 mm FHYP45BV1 FHYP60BV1 FHYP71BV1 4 FHYP100BV1 19.05 mm FHYP125BV1 FHYKP35BV1 12.70 mm 6.35 mm 15.90 mm 9.52 mm FHYKP45BV1 5 FHYKP60BV1 FHYKP71BV1 1–92 Part 1 – System Outline ESiEN02–01A Part 1 1 4.22 Piping Components Components The table below contains the different components of the functional diagrams. No . Component Function / remark 1a Flare connection See pipe connection diameter. 1b Flange connection 2a Liquid stop valve 2b Liquid stop valve with service port 3 Gas stop valve with service port The gas stop valve is used as shut-off valve in case of a pump-down. 4 Compressor The compressor can restart after 3 min from last stop. 5a Capillary tube The capillary tube allows pressure equalization during a compressor OFF-cycle. 5b 1 The capillary tube expands the liquid to enable evaporation in the evaporator. 6 Electronic expansion valve The expansion valve expands the liquid to enable evaporation in the evaporator. The opening degree is controlled to obtain the optimum discharge temperature. 7 Heat exchanger The heat exchanger is of the multi louvre fin type. Hi-X -tubes and coated waffle louvre fins are used. 8 Filter The filter is used to collect impurities, which may enter the system during installation and is also used to avoid blockage of the capillaries and other fine mechanical parts of the unit. 9 Accumulator The accumulator is used to separate the gas from the liquid in order to protect the compressor against liquid pumping. 10 Liquid receiver The liquid receiver is used to make sure only completely liquefied refrigerant is sent to the expansion valve. It is also used as a container in which surplus refrigerant is stored. 11 Check valve with service port The check valve allows you to connect a gauge. 12 Low-pressure switch The low-pressure switch stops the operation of the unit when the pressure becomes abnormally low. 13 High-pressure switch The high-pressure switch stops the operation of the unit when the pressure becomes abnormally high. 14 Propeller fan and fan motor The propeller fan creates air displacement across the heat exhanger. 15a One-way valve The one-way valve is used to force the refrigerant liquid to flow through the receiver and the expansion valve in the same direction both in cooling and heating. 15b 16 The one-way valve is used to release overpressure in the liquid receiver during stand-still. 4-way valve The 4-way valve is used to select refrigerant flow in cooling or heating mode. (reversing solenoid valve) When the 4-way valve switches from ON to OFF, a timer starts counting up to 150 as soon as the cooling or defrosting operation is stopped. This delay time is to eliminate the switching sound. 17 Muffler The muffler is used to absorb the refrigerant noise from the compressor. 18 Low pressure control valve Control to keep the low pressure > 4.3 bar 19 Solenoid valve ■ Y1S: Capacity control solenoid valve ■ Y3S: Liquid injection solenoid valve ■ —: Solenoid valve ■ R1T: Capacity control thermistor ■ R2T: Liquid injection thermistor 20 Part 1 – System Outline 3 The liquid stop valve is used as shut-off valve in case of a pump-down. Thermistor 1–93 5 ESiEN02–01A 1 3 1 5 1–94 Part 1 – System Outline ESiEN02–01A Switch Box Layout Part 1 1 5 Switch Box Layout 5.1 What Is in This Chapter? Introduction This chapter shows the switch box components. Outdoor units This chapter contains the following switch box layouts: Indoor units Part 1 – System Outline 3 Switch box layout See page 5.2–R35GZ7V11 and R45GZ7V11 1–96 5.3–R45GZ7W11 1–97 5.4–R60GZ7W1 1–98 5.5–MA56GZ7W11 1–99 5.6–MA90GZ7W11 1–100 5.7–RP71B7V1 and RYP71B7V1 1–101 5.8–RP71B7W1, RP71B7T1 and RYP71B7W1 1–102 5.9–RP100B7V1 and RYP100B7V1 1–103 5.10–RP100B7W1, RP100B7T1, RP125B7W1, RP125B7T1, RYP100B7W1 and RYP125B7W1 1–104 5.11–RP200B7W1, RP250B7W1, RYP200B7W1 and RYP250B7W1 1–105 5.12–RY35EAZ7V1 and RY45EAZ7V1 1–106 4 5 This chapter contains the following switch box layouts: Switch box layout See page 5.13–FHC35BZ7V1, FHC45BZ7V1, FHC60BZ7V1, FHYC35BZ7V1, FHYC45BZ7V1, FHYCP35B7V1, FHYCP45B7V1, FHYCP60B7V1, FHYCP71B7V1, FHYCP100B7V1 and FHYCP125B7V1 1–107 5.14–FHYBP35B7V1, FHYBP45B7V1, FHYBP60B7V1, FHYBP71B7V1, FHYBP100B7V1 and FHYBP125B7V1 1–108 5.15–FDYP125B7V1, FDYP200B7V1 and FDYP250B7V1 1–109 5.16–FHYP35BV1, FHYP45BV1, FHYP60BV1, FHYP71BV1, FHYP100BV1 and FHYP125BV1 1–110 5.17–FUYP71BV17, FUYP100BV17 and FUYP125BV17 1–111 5.18–FAYP71BV1 and FAYP100BV1 1–112 5.19–FHYKP35BV1, FHYKP45BV1, FHYKP60BV1 and FHYKP71BV1 1–113 1–95 Switch Box Layout 11 5.2 ESiEN02–01A R35GZ7V11 and R45GZ7V11 Switch box The illustration below shows the switch box layout. X1M F2S C1R 3 4 5 Z1F Components 1–96 C2R K1M S1T The table below contains the components of the switch box. Symbol Component X1M Terminal strip (field wiring) F2S Surge arrester C1R Compressor running capacitor S1T Thermostat K1M Magnetic contactor (M1C) C2R Fan motor capacitor Z1F Noise filter Part 1 – System Outline ESiEN02–01A 5.3 Switch Box Layout R45GZ7W11 Switch box 1 The illustration below shows the switch box layout. F2S K2R K1M F3C R1P 3 4 5 Z1F Components Part 1 – System Outline C2R S1T The table below contains the components of the switch box. Symbol Component F2S Surge arrester K2R Magnetic relay K1M Magnetic contactor F3C Overcurrent relay R1P Reverse phase protector S1T Thermostat C2R Fan motor capacitor Z1F Noise filter 1–97 Switch Box Layout 11 5.4 ESiEN02–01A R60GZ7W1 Switch box The illustration below shows the switch box layout. S1T K1M F3C C2R X1M 3 4 5 F2S Components 1–98 K2R Z1F R1P The table below contains the components of the switch box. Symbol Component Symbol Component S1T Thermostat R1P Reverse phase protector K1M Magnetic contactor Z1F Noise filter F3C Overcurrent relay K2R Magnetic relay C2R Fan motor capacitor F2S Surge arrester X1M Terminal strip — Part 1 – System Outline ESiEN02–01A 5.5 Switch Box Layout MA56GZ7W11 Switch box 1 The illustration below shows the switch box layout. F3C K1M S1T X1M Z1F X2M 3 4 5 T1R Components Part 1 – System Outline F2S PCB1 C2R The table below contains the components of the switch box. Symbol Component Symbol Component F3C Overcurrent relay X2M Terminal strip K1M Magnetic contactor C2R Fan motor capacitor S1T Thermostat PCB1 Printed circuit board X1M Terminal strip F2S Surge arrester Z1F Noise filter T1R Transformer 1–99 Switch Box Layout 11 5.6 ESiEN02–01A MA90GZ7W11 Switch box The illustration below shows the switch box layout. S1T PCB1 PCB2 T1R PCB3 3 4 5 C2R Z1F Components 1–100 K1M The table below contains the components of the switch box. Symbol Component S1T Thermostat PCB1 Printed circuit board PCB2 Printed circuit board T1R Transformer PCB3 Printed circuit board K1M Compressor contactor C2R Running capacitor Z1F Noise filter Part 1 – System Outline ESiEN02–01A 5.7 Switch Box Layout RP71B7V1 and RYP71B7V1 Switch box 1 The illustration below shows the switch box layout. T1R K1S C1R K1M F1C 3 4 5 PCB1 Components Part 1 – System Outline PCB2 X1M The table below contains the components of the switch box. Symbol Component T1R Transformer K1S Starting contactor C1R Fan motor capacitor K1M Magnetic contactor F1C Overcurrent relay X1M Terminal strip PCB1 Printed circuit board PCB2 Printed circuit board (interlock PCB) 1–101 Switch Box Layout 11 5.8 ESiEN02–01A RP71B7W1, RP71B7T1 and RYP71B7W1 Switch box The illustration below shows the switch box layout. X1M PCB2 PCB1 3 4 5 F1C Components 1–102 K1M C1R T1R The table below contains the components of the switch box. Symbol Component X1M Terminal strip PCB1 Printed circuit board PCB2 Printed circuit board (interlock PCB) T1R Transformer C1R Fan motor capacitor K1M Magnetic contactor F1C Overcurrent relay Part 1 – System Outline ESiEN02–01A 5.9 Switch Box Layout RP100B7V1 and RYP100B7V1 Switch box 1 The illustration below shows the switch box layout. T1R K1S C1R K1M F1C C2R 3 4 5 PCB1 Components Part 1 – System Outline PCB2 X1M The table below contains the components of the switch box. Symbol Component T1R Transformer K1S Starting contactor C1R Fan motor capacitor 1 C2R Fan motor capacitor 2 K1M Magnetic contactor F1C Overcurrent relay X1M Terminal strip PCB1 Printed circuit board PCB2 Printed circuit board (interlock PCB) 1–103 Switch Box Layout 11 5.10 ESiEN02–01A RP100B7W1, RP100B7T1, RP125B7W1, RP125B7T1, RYP100B7W1 and RYP125B7W1 Switch box The illustration below shows the switch box layout. X1M PCB2 PCB1 3 4 5 F1C Components 1–104 K1M C2R C1R T1R The table below contains the components of the switch box. Symbol Component X1M Terminal strip PCB1 Printed circuit board PCB2 Printed circuit board (interlock PCB) T1R Transformer C1R Fan motor capacitor 1 C2R Fan motor capacitor 2 K1M Magnetic contactor F1C Overcurrent relay Part 1 – System Outline ESiEN02–01A 5.11 Switch Box Layout RP200B7W1, RP250B7W1, RYP200B7W1 and RYP250B7W1 Switch box 1 The illustration below shows the switch box layout. PCB2 PCB3 PCB1 C1R C2R K1M 3 4 T1R Components Part 1 – System Outline X1M F1C The table below contains the components of the switch box. Symbol Component PCB1 Printed circuit board PCB2 Printed circuit board (interlock PCB) PCB3 Printed circuit board (power supply PCB) C1R Fan motor capacitor 1 C2R Fan motor capacitor 2 K1M Magnetic contactor F1C Overcurrent relay X1M Terminal strip T1R Transformer 5 1–105 Switch Box Layout 11 5.12 ESiEN02–01A RY35EAZ7V1 and RY45EAZ7V1 Switch box The illustration below shows the switch box layout. K1M C1R C2R X1M 3 4 5 PCB Components 1–106 T1R The table below contains the components of the switch box. Symbol Component K1M Magnetic contactor C1R Compressor running capacitor C2R Fan motor capacitor X1M Terminal strip T1R Transformer PCB Printed circuit board Part 1 – System Outline ESiEN02–01A 5.13 Switch Box Layout FHC35BZ7V1, FHC45BZ7V1, FHC60BZ7V1, FHYC35BZ7V1, FHYC45BZ7V1, FHYCP35B7V1, FHYCP45B7V1, FHYCP60B7V1, FHYCP71B7V1, FHYCP100B7V1 and FHYCP125B7V1 Switch box 1 The illustration below shows the switch box layout. T1R PCB1 C1R 3 4 X1M X2M 5 Components Part 1 – System Outline The table below contains the components of the switch box. Symbol Component T1R Transformer PCB1 Printed circuit board C1R Fan motor capacitor X2M Terminal strip (interconnection wiring) X1M Terminal strip (for remote control P1/P2) 1–107 Switch Box Layout 11 5.14 ESiEN02–01A FHYBP35B7V1, FHYBP45B7V1, FHYBP60B7V1, FHYBP71B7V1, FHYBP100B7V1 and FHYBP125B7V1 Switch box The illustration below shows the switch box layout. PCB1 C1R 3 4 5 T1R Components 1–108 X1M X2M The table below contains the components of the switch box. Symbol Component PCB1 Printed circuit board C1R Fan motor capacitor X2M Terminal strip (interconnection wiring) X1M Terminal strip (for remote control P1/P2) T1R Transformer Part 1 – System Outline ESiEN02–01A 5.15 Switch Box Layout FDYP125B7V1, FDYP200B7V1 and FDYP250B7V1 Switch box 1 The illustration below shows the switch box layout. PCB1 PCB2 K1F 3 4 5 T1R Components Part 1 – System Outline X1M The table below contains the components of the switch box. Symbol Component PCB1 Printed circuit board PCB2 Printed circuit board (interlock PCB) K1F Magnetic contactor X1M Terminal strip T1R Transformer 1–109 Switch Box Layout 11 5.16 ESiEN02–01A FHYP35BV1, FHYP45BV1, FHYP60BV1, FHYP71BV1, FHYP100BV1 and FHYP125BV1 Switch box The illustration below shows the switch box layout. PCB1 C1R T1R 3 R1T 4 Components 5 1–110 X1M X2M The table below contains the components of the switch box. Symbol Component PCB1 Printed circuit board C1R Fan motor capacitor T1R Transformer X2M Terminal strip (interconnection wiring) X1M Terminal strip (for remote control P1/P2) R1T Air thermistor Part 1 – System Outline ESiEN02–01A 5.17 Switch Box Layout FUYP71BV17, FUYP100BV17 and FUYP125BV17 Switch box 1 The illustration below shows the switch box layout. PCB1 3 4 5 X2M Components Part 1 – System Outline X1M C1R PCB2 The table below contains the components of the switch box. Symbol Component PCB1 Printed circuit board PCB2 Printed circuit board (power supply PCB) C1R Fan motor capacitor X1M Terminal strip (for remote control P1/P2) X2M Terminal strip (interconnection wiring) 1–111 Switch Box Layout 11 5.18 ESiEN02–01A FAYP71BV1 and FAYP100BV1 Switch box The illustration below shows the switch box layout. PCB2 PCB1 C1R X1M 3 4 X2M Components 5 1–112 The table below contains the components of the switch box. Symbol Component PCB1 Printed circuit board PCB2 Printed circuit board C1R Fan motor capacitor X1M Terminal strip (for remote control P1/P2) X2M Terminal strip (for interconnection wiring) Part 1 – System Outline ESiEN02–01A 5.19 Switch Box Layout FHYKP35BV1, FHYKP45BV1, FHYKP60BV1 and FHYKP71BV1 Switch box 1 The illustration below shows the switch box layout. X2M C1R PCB1 X1M 3 PCB2 Components Part 1 – System Outline The table below contains the components of the switch box. Symbol Component X2M Terminal strip (interconnection wiring) C1R Fan motor capacitor PCB1 Printed circuit board X1M Terminal strip (for remote control P1/P2) PCB2 Printed circuit board (power supply PCB) 4 5 1–113 Switch Box Layout ESiEN02–01A 11 3 4 5 1–114 Part 1 – System Outline ESiEN02–01A Wiring Diagrams: Outdoor Units Part 1 1 6 Wiring Diagrams: Outdoor Units 6.1 What Is in This Chapter? Introduction This chapter contains the wiring diagrams of the outdoor units. Wiring diagrams This chapter contains the following wiring diagrams: Part 1 – System Outline 3 Wiring diagram See page 6.2–R35GZ7V11 1–116 6.3–R45GZ7V11 1–117 6.4–R45GZ7W11 1–118 6.5–R60GZ7W11 1–119 6.6–MA56GZ7W11 1–120 6.7–MA90GZ7W11 1–121 6.8–RP71B7V1 1–122 6.9–RP71B7W1 1–123 6.10–RP71B7T1 1–124 6.11–RP100B7V1 1–125 6.12–RP100B7W1 and RP125B7W1 1–126 6.13–RP100B7T1and RP125B7T1 1–127 6.14–RP200B7W1 and RP250B7W1 1–128 6.15–RY35EAZ7V1 and RY45EAZ7V1 1–129 6.16–RYP71B7V1 1–130 6.17–RYP71B7W1 1–131 6.18–RYP100B7V1 1–132 6.19–RYP100B7W1 and RYP125B7W1 1–133 6.20–RYP200B7W1 and RYP250B7W1 1–134 4 5 1–115 1–116 RED RED GRN/YLW L N 2 6 1 5 BLU C2R B C1R Q1CL : THERMAL PROTECTOR : FIELD EARTH LEAK DETECTOR : THERMOSTAT : TERMINAL STRIP : CONNECTOR : NOISE FILTER BLU Q3M Q5E S1T X1M X2A Z1F WHT Z1F WHT : RUNNING CAPACITOR : FIELD FUSE : SURGE ARRESTER : COMPRESSOR CONTACTOR : COMPRESSOR MOTOR : FAN MOTOR : OVERCURRENT OVERLOAD SWITCH (COMPRESSOR) F2S BLU RED A RED WHT BRN C L RED YLW BLU M 1~ ORG BLK X2A S R C ORG BLK M1C WHT X1M WHT YLW H RED C1R,C2R F1U F2S K1M M1C M2F Q1CL N F1U 1 2 3 L Q5E BLU 5 1~ 50Hz 230V indoor WHT RED S1T 3 4 K1M 4 3 Q3M M 1~ M2F Wiring diagram 1 2 3 outdoor 6.2 FIELD WIRING : LIVE N : NEUTRAL : PROTECTIVE EARTH 11 L Wiring Diagrams: Outdoor Units ESiEN02–01A R35GZ7V11 The illustration below shows the wiring diagram of the unit. Part 1 – System Outline Part 1 – System Outline RED L N BLU RED GRN/YLW BLU RED C2R 6 5 B 2 A 4 1 3 : THERMAL PROTECTOR : FIELD EARTH LEAK DETECTOR : THERMOSTAT : TERMINAL STRIP : CONNECTOR : NOISE FILTER Z1F WHT Q3M,Q4M Q5E S1T X1M X2A Z1F F2S WHT X1M WHT WHT YLW C1R RED WHT BRN H C L S1T RED YLW BLU M Q4M ~ 1 ORG BLK X2A S R C ORG BLK M1C WHT : RUNNING CAPACITOR : FIELD FUSE : SURGE ARRESTER : COMPRESSOR CONTACTOR : COMPRESSOR MOTOR : FAN MOTOR N F1U BLU WHT RED K1M RED C1R,C2R F1U F2S K1M M1C M2F 1~ 50Hz 230V Q5E 1 2 3 L 1 2 3 outdoor Q3M ~ 1 M M2F Wiring diagram FIELD WIRING N : NEUTRAL : LIVE : PROTECTIVE EARTH 6.3 indoor L ESiEN02–01A Wiring Diagrams: Outdoor Units R45GZ7V11 1 The illustration below shows the wiring diagram of the unit. 3 4 5 1–117 1–118 BRN L1 L2 L3 N outdoor BLU GRY BRN GRN/YLW Q2L Q3M Q5E X2A Z1F F2S R RED GRY WHT BRN 6 4 3 5 2 1 7 8 ORG 3 5 A 95 6T3 4T2 2T1 98 F3C BLK C2R RED WHT BLU YLW RED 3 ~ M T S R ORG BLK : OVERLOAD PROTECTOR (COMPRESSOR INTERNAL) : THERMAL PROTECTOR : FIELD EARTH LEAK DETECTOR : CONNECTOR : NOISE FILTER S YLW : RUNNING CAPACITOR : FIELD FUSE : SURGE ARRESTER : OVERCURRENT RELAY : COMPRESSOR CONTACTOR : MAGNETIC RELAY : COMPRESSOR MOTOR : FAN MOTOR : REVERSE PHASE PROTECTOR : THERMOSTAT : TERMINAL STRIP F1U T2 1 K2R BLU B BLU C2R F1U F2S F3C K1M K2R M1C M2F R1P S1T X1M N L3 L2 1 2 3 WHT 2 C L H ORG BLK X2A M1C M2F WHT 3N~ 50Hz 400V BRN WHT R1P 3 YLW S1T RED L1 BRN 5 Q5E Q2L WHT 14 K1M 3 indoor WHT BRN 4 13 M ~ Q3M 1 Wiring diagram 1 2 3 X1M Z1F 6.4 FIELD WIRING : LIVE 11 N : NEUTRAL L1,L2,L3 : PROTECTIVE EARTH Wiring Diagrams: Outdoor Units ESiEN02–01A R45GZ7W11 The illustration below shows the wiring diagram of the unit. BLU Part 1 – System Outline Part 1 – System Outline L1 L2 L3 N outdoor BRN : RUNNING CAPACITOR : FIELD FUSE : SURGE ARRESTER : OVERCURRENT RELAY : COMPRESSOR CONTACTOR : MAGNETIC RELAY : COMPRESSOR MOTOR : FAN MOTOR : REVERSE PHASE PROTECTOR : THERMOSTAT : TERMINAL STRIP BLU GRY BRN Q2L Q3M Q5E X2A Z1F F2S R PCB RED : OVERLOAD PROTECTOR : THERMAL PROTECTOR : FIELD EARTH LEAK DETECTOR : CONNECTOR : NOISE FILTER S 7 3 BRN WHT GRY WHT BRN ORG 8 5 1 K2R BLU B 2 4 6 1 3 5 A 14 K1M YLW C2R F1U F2S F3C K1M K2R M1C M2F R1P S1T X1M F1U T1 R1P 2 BLU N L3 L2 1 2 3 WHT BRN T2 3 13 95 BLK BLU H 6T3 4T2 2T1 98 C2R C L S1T F3C RED WHT ORG BLK RED BLU YLW ORG BLK X2A Q2L ~ T S R M 3 Q3M M ~ 1 M1C M2F WHT L1 Q5E BLU BRN Z1F RED 3N~ 50Hz 400V indoor X1M WHT WHT Wiring diagram 1 2 3 : LIVE 6.5 FIELD WIRING N : NEUTRAL L1,L2,L3 : PROTECTIVE EARTH ESiEN02–01A Wiring Diagrams: Outdoor Units R60GZ7W11 1 The illustration below shows the wiring diagram of the unit. 3 WHT 4 5 GRN/YLW 1–119 ROOM D ROOM C ROOM B ROOM A C2R FU F1U F2S F3C K1M K2R M1C : : : : : : : : 1 2 3 1 2 3 1 2 3 1 2 3 N : NEUTRAL RUNNING CAPACITOR FUSE FIELD FUSE SURGE ARRESTOR OVERCURRENT RELAY COMPRESSOR CONTACTOR MAGNETIC RELAY COMPRESSOR MOTOR L1 L3 : LIVE : PROTECTIVE EARTH indoor indoor indoor indoor F1U FIELD WIRING N L3 BLU M2F MR11 PCB1 PCB3 Q2L Q3M outdoor X2M D D1 D2 D3 C C1 C2 C3 B B1 B2 B3 A A1 A2 A3 GRN/YLW X1M RED WHT F2S : : : : : BLU BLU BLU S5 S4 S1 BLU 6 M SD Y14E 3,15 A FU BLU FAN MOTOR MAGNETIC RELAY PRINTED CIRCUIT BOARD OVERLOAD PROTECTOR THERMAL PROTECTOR ORG ORG X10T BLU BLU X9T YLW YLW X8T RED RED BLU Z1F RED L1 L2 L3 N BLK BLK BLK BLK BLK BLK BLU BLU BLU BLU 6 M SC MR11 Y13E S3 S2 WHT RED SB SA PCB1 BLU M M RED WHT X12A 6 6 RED WHT RED S1 S5 SA SD X11A, X12A PCB2 tß T1R Y12E Y11E S1 } T2 F3C CONNECTOR Q2L BRN 2T1 4T2 6T3 S R M1C Q5E R1P S1T T1R X1M,X2M X8T X10T Y11E Y14E Z1F ~ M T 3 2 4 6 K1M PCB3 1 R 3 S R1P 2 5 T1 3 : : : : : : : : RED 8 7 5 4 K2R 1 BLU WHT 14 A B K1M 13 BRN C2R L C M S1T H Q3M ~ 1 FIELD EARTH LEAK DETECTOR REVERSE PHASE PROTECTOR THERMOSTAT TRANSFORMER TERMINAL STRIP INDICATES A CLOSED TERMINAL CONNECTION ELECTRONIC EXPANSION VALVE NOISE FILTER 98 95 ORG L2 YLW GRY BLU YLW BLK 3N~ 50Hz 400V BRN Q5E YLW BRN RED WHT YLW BLK WHT WHT PPL WHT YLW BLU RED 1–120 BLK 5 RED 4 RED 3 ORG M2F X11A Wiring diagram BLK 6.6 ORG 11 L1 Wiring Diagrams: Outdoor Units ESiEN02–01A MA56GZ7W11 The illustration below shows the wiring diagram of the unit. Part 1 – System Outline ROOM E ROOM D ROOM C ROOM B ROOM A FIELD WIRING 1 2 3 1 2 3 1 2 3 1 2 3 : : : : : RUNNING CAPACITOR FUSE FIELD FUSE SURGE ARRESTOR COMPRESSOR CONTACTOR : LIVE N : NEUTRAL : PROTECTIVE EARTH C2R FU,FU1 FU3 F1U SA1 K1M L1 L3 indoor indoor indoor indoor indoor 1 2 3 Y1S Y3S X2M E E1 E2 E3 D D1 D2 D3 C C1 C2 C3 B B1 B2 B3 A A1 A2 A3 GRN/YLW X1M WHT BLK X10A BLU RED WHT YLW S6 S5 S4 S7 CONNECTOR BLU BLU BRN/WHT BRN GRN/WHT GRN BLU/WHT BLU YLW/WHT 1 2 3 4 BLU S1 RED MR12 M RED 6 M SD WHT Y14E SC SB SA S3 S2 PCB1 BLK WHT MR11, MR12, MRoc M1C M2F PCB1 PCB3 6 Y15E Z1F SE MR11 3,15 A FU WHT WHT : : : : M WHT t˚ T1R Y13E Y12E Y11E t˚ R1T t˚ S1 WHT S2 S10 MRoc 3,15A FU2 SA1 GRN/YLW BLK WHT BLU PCB3 MAGNETIC RELAY COMPRESSOR MOTOR FAN MOTOR PRINTED CIRCUIT BOARD PCB2 M M RED X31A RED WHT 6 X21A 6 6 BLK BLK H L S3T Q2L WHT FU3 3,15 A Q2L Q3M Q5E R1T S2PH S1T,S3T CT1,CT2 T1R X1M X3M Y1S,Y3S Y11E Y15E Z1F S1 BLK : : : : : : : : : : : : S4 A T S ~ M 3 R CT1 1 3 5 13 CT2 2 4 6 14 M1C K1M BLK BLK C2R OVERLOAD PROTECTOR THERMAL PROTECTOR FIELD EARTH LEAK DETECTOR THERMISTOR HIGH PRESSURE SWITCH THERMOSTAT CURRENT TRANSFORMER TRANSFORMER TERMINAL STRIP SOLENOID VALVE ELECTRONIC EXPANSION VALVE NOISE FILTER S2PH BLU FU1 S5 B 3,15 A BRN WHT WHT WHT X3M RED/WHT } BLU BLU S1 S10 SA SE X10A X31A BLU BLU BLU BLU GRY BLU N F1U RED L3 YLW BRN BRN WHT L C M2F X11A Q3M M ~ 1 H S1T X11A outdoor RED L1 L2 L3 N WHT WHT WHT WHT WHT PPL L2 YLW BLU BLK RED RED 3N~ 50Hz 400V Q5E YLW ORG L1 WHT H Part 1 – System Outline BLK Wiring diagram ORG 6.7 YLW BLK ESiEN02–01A Wiring Diagrams: Outdoor Units MA90GZ7W11 1 The illustration below shows the wiring diagram of the unit. 3 4 5 1–121 GRY N-BLU PRINTED CIRCUIT BOARD PUSH BUTTON (PUMP DOWN) CAPACITOR (M1F) CAPACITOR (M1C) STARTING CAPACITOR (M1C) SELECTOR SWITCH (VARIOUS: SEE PCB) SELECTOR SWITCH (EMERGENCY) OVER-CURRENT RELAY FUSE (250V,5A) FIELD FUSE LIGHT EMITTING DIODE (GREEN) LIGHT EMITTING DIODE (RED) MAGNETIC CONTACTOR (M1C) STARTING CONTACTOR (M1C) MOTOR (COMPRESSOR) MOTOR (FAN) THERMO SWITCH (M1F) EARTH LEAK DETECTOR THERMISTOR (AIR) THERMISTOR (COIL) THERMISTOR (DISCHARGE) RESISTOR SIGNAL RECEIVER CIRCUIT MAGNETIC RELAY (K1M) MAGNETIC RELAY (M1F) MAGNETIC RELAY (Y1S) PRESSURE SWITCH (LOW) PRESSURE SWITCH (HIGH) SAFETY DEVICES INPUT TRANSFORMER (220-240V/19V) SIGNAL TRANSMISSION CIRCUIT TERMINAL STRIP EXPANSION VALVE SOLENOID VALVE : PROTECTIVE EARTH (SCREW) : TERMINAL X1 RED RyF3 L : CONNECTOR : WIRE CLAMP indoor 1 C1R M Q3E F3U M1F A1P X14A X2 BLU M C3R C5R C4R C6R R4C R5C F1C K1M 1 M S RED BLU BLK WHT M1C C X1A N X20A L T1R X7A F1U X5A t˚ X23A X1A A2P outdoor X6A t˚ t˚ t˚ X4A R3T R2T R1T 1 ~ 50Hz 230V RED K1S K1M K1M L N X1M 1 2 3 L N 3 2 1 NOTE : DO NOT OPERATE THE UNIT BY SHORT-CIRCUITING S1LP. H RyF1 HH FIELD WIRING C RED RyF2 BLU WHT BLK YLW 1–122 ORG 5 RED 4 WHT TC RyR X10A P S1LP RC DS3 DS2 BS1 X21A F1C RED : RED BLK : BLACK 3 BLK SD X27A Y1S SD X11A Q1L HAP H2P H1P BLU : BLUE ORG : ORANGE X9A P A1P X24A M Y1E RyC X8A K1M S1PH WHT : WHITE YLW : YELLOW Wiring diagram K1S 6.8 BLK 11 L : LIVE N : NEUTRAL L-RED A1P,A2P BS1 C1R C3R,C4R C5R,C6R DS2 DS3 F1C F1U F3U HAP H1P,H2P K1M K1S M1C M1F Q1L Q3E R1T R2T R3T R4C,R5C RC RyC RyF1-3 RyR S1LP S1PH SD T1R TC X1M Y1E Y1S Wiring Diagrams: Outdoor Units ESiEN02–01A RP71B7V1 The illustration below shows the wiring diagram of the unit. Part 1 – System Outline : PROTECTIVE EARTH (SCREW) FIELD WIRING 3N ~ 50Hz L1 L2 L3 N : CONNECTOR RED : RED L : LIVE BLK : BLACK 400V : WIRE CLAMP BLU : BLUE WHT : WHITE indoor N : NEUTRAL ORG : ORANGE YLW : YELLOW 1 2 3 : TERMINAL Q3E R1T R2T R3T L1-RED L2-WHT L3-BLK N-BLU NOTE : DO NOT OPERATE THE UNIT A1P,A2P PRINTED CIRCUIT BOARD F3U BY SHORT-CIRCUITING S1LP. BS1 PUSH BUTTON (PUMP DOWN) t˚ t˚ t˚ C1R CAPACITOR (M1F) DS2 SELECTOR SWITCH (VAR.: SEE PCB) DS3 SELECTOR SWITCH (EMERGENCY) X1M 1 2 3 L1 L2 L3 N F1C OVER-CURRENT RELAY X4A X6A X5A F1U,F2U FUSE (250V,5A) L3 F2U BLK F3U FIELD FUSE F1U L1 HAP LIGHT EMITTING DIODE (GREEN) RED H1P,H2P LIGHT EMITTING DIODE (RED) RED K1M MAGNETIC CONTACTOR (M1C) WHT M1C MOTOR (COMPRESSOR) BLK M1F MOTOR (FAN) X20A PRC PHASE REVERSAL CIRCUIT K1M Q1L THERMO SWITCH (M1F) Q3E EARTH LEAK DETECTOR X1 X2 N F1C BLU PRC R1T THERMISTOR (AIR) R2T THERMISTOR (COIL) A1 P R3T THERMISTOR (DISCHARGE) RC SIGNAL RECEIVER CIRCUIT X14A RyC MAGNETIC RELAY (K1M) RyF1-3 MAGNETIC RELAY (M1F) RyR MAGNETIC RELAY (Y1S) X7A X1A S1LP PRESSURE SWITCH (LOW) S1PH PRESSURE SWITCH (HIGH) SD SAFETY DEVICES INPUT t˚ T1R TRANSFORMER (220-240V/19V) M M1F 1 T1R TC SIGNAL TRANSMISSION CIRCUIT X1M TERMINAL STRIP U V W Y1E EXPANSION VALVE M M1C Y1S SOLENOID VALVE 3 C1R L RED RyF3 ORG RyF2 H RyF1 BLU HH YLW WHT Part 1 – System Outline BLU C P X10A X1A X23A RC outdoor TC RyR S1LP A2P H2P HAP DS3 SD H1P X11A Q1L DS2 SD X27A Y1S BS1 X21A F1C RyC K1M X8A X9A P S1PH A1P X24A M Y1E Wiring diagram BLK 6.9 RED ESiEN02–01A Wiring Diagrams: Outdoor Units RP71B7W1 1 The illustration below shows the wiring diagram of the unit. 3 4 WHT BLK RED 5 1–123 : TERMINAL L3-BLK L1-RED L2-WHT A1P,A2P PRINTED CIRCUIT BOARD BS1 PUSH BUTTON (PUMP DOWN) C1R CAPACITOR (M1F) DS2 SELECTOR SWITCH (VAR.: SEE PCB) DS3 SELECTOR SWITCH (EMERGENCY) F1C OVER-CURRENT RELAY F1U,F2U FUSE (250V,5A) F3U FIELD FUSE HAP LIGHT EMITTING DIODE (GREEN) H1P,H2P LIGHT EMITTING DIODE (RED) K1M MAGNETIC CONTACTOR (M1C) MOTOR (COMPRESSOR) M1C M1F MOTOR (FAN) PRC PHASE REVERSAL CIRCUIT Q1L THERMO SWITCH (M1F) Q3E EARTH LEAK DETECTOR R1T THERMISTOR (AIR) R2T THERMISTOR (COIL) R3T THERMISTOR (DISCHARGE) RC SIGNAL RECEIVER CIRCUIT RyC MAGNETIC RELAY (K1M) RyF1-3 MAGNETIC RELAY (M1F) RyR MAGNETIC RELAY (Y1S) S1LP PRESSURE SWITCH (LOW) S1PH PRESSURE SWITCH (HIGH) SD SAFETY DEVICES INPUT T1R TRANSFORMER (220-240V/19V) TC SIGNAL TRANSMISSION CIRCUIT X1M TERMINAL STRIP Y1E EXPANSION VALVE Y1S SOLENOID VALVE X1 1 C1R M X2 Q3E F3U L1 L2 L3 X14A A1 P F1C K1M M1F 3 M V U 1 2 3 L1 L2 L3 1 2 3 X1M indoor NOTE : DO NOT OPERATE THE UNIT BY SHORT-CIRCUITING S1LP. : PROTECTIVE EARTH (SCREW) RED : RED BLK : BLACK BLU : BLUE WHT : WHITE ORG : ORANGE YLW : YELLOW RED : CONNECTOR : WIRE CLAMP L FIELD WIRING H RyF3 ORG RyF1 HH RyF2 BLU WHT BLU C 1–124 BLK 5 RED M1C W WHT X1A N(L2) X7A t˚ T1R RC outdoor TC SD SD RyC X8A K1M HAP H2P RED X9A P S1PH DS3 X11A Q1L BLK PRC X27A Y1S WHT RyR X21A F1C H1P F1U X10A P X1A X23A S1LP A2P DS2 X20A L1 X6A t˚ R3T BS1 RED BLK t˚ t˚ X4A X5A L3 F2U R2T R1T 3 ~ 50Hz 230V 4 YLW 3 RED A1P X24A M Y1E Wiring diagram BLK 6.10 WHT 11 L : LIVE . Wiring Diagrams: Outdoor Units ESiEN02–01A RP71B7T1 The illustration below shows the wiring diagram of the unit. Part 1 – System Outline N-BLU PRINTED CIRCUIT BOARD PUSH BUTTON (PUMP DOWN) CAPACITOR (M1F-M2F) CAPACITOR (M1C) STARTING CAPACITOR (M1C) SELECTOR SWITCH (VARIOUS: SEE PCB) SELECTOR SWITCH (EMERGENCY) OVER-CURRENT RELAY FUSE (250V,10A) FIELD FUSE LIGHT EMITTING DIODE (GREEN) LIGHT EMITTING DIODE (RED) MAGNETIC CONTACTOR (M1C) STARTING CONTACTOR (M1C) MOTOR (COMPRESSOR) MOTOR (FAN) THERMO SWITCH (M1F-M2F) EARTH LEAK DETECTOR THERMISTOR (AIR) THERMISTOR (COIL) THERMISTOR (DISCHARGE) RESISTOR SIGNAL RECEIVER CIRCUIT MAGNETIC RELAY (K1M) MAGNETIC RELAY (M1F-M2F) MAGNETIC RELAY (Y1S) PRESSURE SWITCH (LOW) PRESSURE SWITCH (HIGH) SAFETY DEVICES INPUT TRANSFORMER (220-240V/19V) SIGNAL TRANSMISSION CIRCUIT TERMINAL STRIP EXPANSION VALVE SOLENOID VALVE NOTE : DO NOT OPERATE THE UNIT BY SHORT-CIRCUITING S1LP. L-RED A1P,A2P BS1 C1R,C2R C3R,C4R C5R DS2 DS3 F1C F1U F3U HAP H1P,H2P K1M K1S M1C M1F,M2F Q1L,Q2L Q3E R1T R2T R3T R4C RC RyC RyF1-6 RyR S1LP S1PH SD T1R TC X1M Y1E Y1S RyF3 L ORG RED BLU 1 RyF2 H X2 BLU RyF1 C1R M BLK X14A RyF6 M1F L RyF5 H X1 YLW C RED HH WHT RyF4 1 C2R M M2F A1P X15A 3 2 1 Q3E F3U L N M C3R C5R C4R R4C F1C K1M 1 M C S M1C K1M K1M K1S BLK WHT RED RED FIELD WIRING X1M 1 2 3 L N indoor RED HH WHT BLK : LIVE : NEUTRAL RED C YLW L N WHT Part 1 – System Outline K1S X1A N X20A L F1U T1R X7A X5A t˚ t˚ X4A R2T R1T 1~ 50Hz 230V t˚ outdoor X6A t˚ R3T : TERMINAL : CONNECTOR : WIRE CLAMP TC RyR X23A X10A RC HAP H2P DS3 H1P SD X11A DS2 SD X27A X12A A1P RyC X24A M Y1E X8A K1M X9A Q1L S1PH P YLW : YELLOW BS1 X21A A2P S1LP F1C Y1S Q2L P X1A : PROTECTIVE EARTH (SCREW) RED : RED BLK : BLACK WHT : WHITE BLU : BLUE Wiring diagram BLK BLU 6.11 BLK ESiEN02–01A Wiring Diagrams: Outdoor Units RP100B7V1 1 The illustration below shows the wiring diagram of the unit. 3 4 5 1–125 BLU ORG NOTE : DO NOT OPERATE THE UNIT BY SHORT-CIRCUITING S1LP. L3-BLK N-BLU L2-WHT PRINTED CIRCUIT BOARD PUSH BUTTON (PUMP DOWN) CAPACITOR (M1F-M2F) SELECTOR SWITCH (VARIOUS: SEE PCB) SELECTOR SWITCH (EMERGENCY) OVER-CURRENT RELAY (M1C) FUSE (250V,10A) FIELD FUSE LIGHT EMITTING DIODE (GREEN) LIGHT EMITTING DIODE (RED) MAGNETIC CONTACTOR (M1C) MOTOR (COMPRESSOR) MOTOR (FAN) PHASE REVERSE CIRCUIT THERMO SWITCH (M1F-M2F) EARTH LEAK DETECTOR THERMISTOR (AIR) THERMISTOR (COIL) THERMISTOR (DISCHARGE) SIGNAL RECEIVER CIRCUIT MAGNETIC RELAY (K1M) MAGNETIC RELAY (M1F-M2F) MAGNETIC RELAY (Y1S) PRESSURE SWITCH (LOW) PRESSURE SWITCH (HIGH) SAFETY DEVICES INPUT TRANSFORMER (220-240V/19V) SIGNAL TRANSMISSION CIRCUIT TERMINAL STRIP EXPANSION VALVE SOLENOID VALVE RyF3 L ORG 1 RyF2 H X2 RED BLU X1 BLU RyF1 C1R M BLK HH WHT X14A M1F RED C YLW RyF6 L ORG indoor BLU 1 C2R M Q3E F3U L1 L2 L3 N FIELD WIRING M2F X15A A1 P F1C K1M X1M 1 2 3 L1 L2 L3 N 3 2 1 : LIVE : NEUTRAL C L N RyF5 H RyF4 HH BLK 1–126 WHT 5 RED 3 U M V RED BLU BLK WHT M1C W BLK RED N X1A T1R X7A F1U L1 X20A X5A F2U t˚ t˚ X4A L3 R2T R1T : TERMINAL : CONNECTOR : WIRE CLAMP 3N ~ 50Hz 400V t˚ 4 YLW PRC X6A t˚ R3T X23A X1A RyR TC X10A P Q2L SD SD HAP H2P H1P X11A Q1L X9A A1 P RyC X24A M Y1E X8A K1M P S1PH YLW : YELLOW X12A X27A outdoor RC DS3 DS2 BS1 X21A A2P S1LP F1C Y1S : PROTECTIVE EARTH (SCREW) RED : RED BLK : BLACK WHT : WHITE BLU : BLUE 3 RED Wiring diagram BLK 6.12 WHT 11 L1-RED A1P,A2P BS1 C1R,C2R DS2 DS3 F1C F1U,F2U F3U HAP H1P,H2P K1M M1C M1F,M2F PRC Q1L,Q2L Q3E R1T R2T R3T RC RyC RyF1-6 RyR S1LP S1PH SD T1R TC X1M Y1E Y1S Wiring Diagrams: Outdoor Units ESiEN02–01A RP100B7W1 and RP125B7W1 The illustration below shows the wiring diagram of the unit. Part 1 – System Outline L3-BLK L2-WHT PRINTED CIRCUIT BOARD PUSH BUTTON (PUMP DOWN) CAPACITOR (M1F-M2F) SELECTOR SWITCH (VARIOUS: SEE PCB) SELECTOR SWITCH (EMERGENCY) OVER-CURRENT RELAY FUSE (250V,10A) FIELD FUSE LIGHT EMITTING DIODE (GREEN) LIGHT EMITTING DIODE (RED) MAGNETIC CONTACTOR (M1C) MOTOR (COMPRESSOR) MOTOR (FAN) PHASE REVERSE CIRCUIT THERMO SWITCH (M1F-M2F) EARTH LEAK DETECTOR THERMISTOR (AIR) THERMISTOR (COIL) THERMISTOR (DISCHARGE) SIGNAL RECEIVER CIRCUIT MAGNETIC RELAY (K1M) MAGNETIC RELAY (M1F-M2F) MAGNETIC RELAY (Y1S) PRESSURE SWITCH (LOW) PRESSURE SWITCH (HIGH) SAFETY DEVICES INPUT TRANSFORMER (220-240V/19V) SIGNAL TRANSMISSION CIRCUIT TERMINAL STRIP EXPANSION VALVE SOLENOID VALVE NOTE : DO NOT OPERATE THE UNIT BY SHORT-CIRCUITING S1LP. L1-RED A1P,A2P BS1 C1R,C2R DS2 DS3 F1C F1U,F2U F3U HAP H1P,H2P K1M M1C M1F,M2F PRC Q1L,Q2L Q3E R1T R2T R3T RC RyC RyF1-6 RyR S1LP S1PH SD T1R TC X1M Y1E Y1S RyF3 L RyF2 H ORG RED BLU RyF1 X2 BLU 1 C1R M BLK X1 X14A M1F RED C YLW L : LIVE indoor RyF5 H RyF6 L ORG HH WHT RyF4 1 BLU 3 2 1 Q3E F3U L1 L2 L3 FIELD WIRING M2F X15A A1 P F1C K1M 3 M BLK WHT BLK WHT RED X1A N(L2) X20A L1 T1R X7A F1U X5A F2U t˚ t˚ X4A L3 R2T R1T : TERMINAL : CONNECTOR : WIRE CLAMP 3 ~ 50Hz 230V RED M1C W V U X1M 1 2 3 L1 L2 L3 C2R M BLK HH WHT RED C YLW Part 1 – System Outline RED t˚ PRC X6A t˚ R3T X23A X1A TC RyR X10A P A2P S1LP HAP SD H2P DS3 outdoor A1 P RyC X24A M Y1E X8A K1M X9A H1P SD X11A DS2 X27A X12A BS1 RC X21A P Q1L S1PH YLW : YELLOW F1C Y1S Q2L : PROTECTIVE EARTH (SCREW) RED : RED BLK : BLACK WHT : WHITE BLU : BLUE Wiring diagram BLK 6.13 WHT ESiEN02–01A Wiring Diagrams: Outdoor Units RP100B7T1and RP125B7T1 1 The illustration below shows the wiring diagram of the unit. 3 4 5 1–127 NOTE : DO NOT OPERATE THE UNIT BY SHORT-CIRCUITING S1LP. RED : RED WHT : WHITE : PROTECTIVE EARTH (SCREW) : LIVE : NEUTRAL : TERMINAL BLK : BLACK BLU : BLUE L N YLW : YELLOW : CONNECTOR : WIRE CLAMP 1 X1 X2 RED BLU FIELD WIRING RyF1 H BLU C1R M X14A indoor M1F RyF2 H L3-BLK N-BLU L2-WHT PRINTED CIRCUIT BOARD PUSH BUTTON (PUMP DOWN) CAPACITOR (M1F-M2F) SELECTOR SWITCH (VARIOUS: SEE PCB) SELECTOR SWITCH (EMERGENCY) OVER CURRENT FUSE (250V,10A) FIELD FUSE LIGHT EMITTING DIODE (GREEN) LIGHT EMITTING DIODE (RED) WHT RED C YLW 1 C2R M F3U Q3E M2F A1 P X15A F1C K1M 3 M V U M1C W BLU BLK WHT RED RED BLK t˚ t˚ outdoor A1P N X20A L1 F1U X5A X4A L3 F2U R2T R1T CRANKCASE HEATER MAGNETIC CONTACTOR (M1C) MOTOR (COMPRESSOR) MOTOR (FAN) PHASE REVERSE CIRCUIT THERMO SWITCH (M1F,M2F) EARTH LEAK DETECTOR THERMISTOR (AIR) THERMISTOR (COIL) THERMISTOR (DISCHARGE) SIGNAL RECEIVER CIRCUIT MAGNETIC RELAY (K1M) L1 L2 L3 N 3N ~ 50Hz 400V X1M 1 2 3 L1 L2 L3 N 3 2 1 J1HC K1M M1C M1F,M2F PRC Q1L,Q2L Q3E R1T R2T R3T RC RyC C 1–128 RED L1-RED A1P,A2P,A3P BS1 C1R,C2R DS2 DS3 F1C F1U,F2U F3U HAP H1P,H2P BLU 5 YLW t˚ T1R X7A PRC X6A t˚ R3T A3P X1A X23A X1A A2P RyCH RyF1-2 RyR S1LP S1PH SD T1R TC X1M Y1E Y1S 4 RED X3A X2A X1A TC RyR X10A S1LP P X50A RC DS3 DS2 BS1 X21A F1C Y1E M X24A SD X27A Y1S X8A K1M X9A S1PH P RyC X11A Q1L J1HC RyCH X25A SD HAP H2P H1P X12A Q2L MAGNETIC RELAY (J1HC) MAGNETIC RELAY (M1F-M2F) MAGNETIC RELAY (Y1S) PRESSURE SWITCH (LOW) PRESSURE SWITCH (HIGH) SAFETY DEVICES INPUT TRANSFORMER (230V/20.1V) SIGNAL TRANSMISSION CIRCUIT TERMINAL STRIP EXPANSION VALVE SOLENOID VALVE 3 BLK Wiring diagram WHT 11 6.14 WHT Wiring Diagrams: Outdoor Units ESiEN02–01A RP200B7W1 and RP250B7W1 The illustration below shows the wiring diagram of the unit. Part 1 – System Outline Part 1 – System Outline RED YLW BLU RED : OUTSIDE AIR THERMISTOR : DEFROST THERMISTOR : SURGE ARRESTER : CONNECTOR ON PCB : HIGH PRESSURE SWITCH Q4M YLW Rth1 BRN M2F M 1~ T1R X1M X10A,X11A,.. Y2R Z1F C2R WHT RED R4T t˚ BRN X14A X12A X10A GRY Y2R S4 S5 S3 PCB : TRANSFORMER : TERMINAL STRIP : CONNECTOR : REVERSING SOLENOID VALVE : NOISE FILTER Q3M BLK ¬ BLK BRN ORG BLK M 1~ t˚ R1T BLK ORG M1C K1M MRrl MRrh MRcc MR2 BLU S MC B S7 MRcw MR2 MRc BLU R1T R4T SA S1,S3,.. S2PH BLU C1R 6 2 A X11A MRc MRrl RED outdoor Q2L WHT WHT 5 1 Z1F WHT YLW GRN/YLW MRrh BRN t˚ Rth1 RED RED RED WHT YLW YLW BRN Q3M,Q4M Q5E : RUNNING CAPACITOR : FIELD FUSE : FUSE : COMPRESSOR CONTACTOR : MAGNETIC RELAY : COMPRESSOR MOTOR : FAN MOTOR : PRINTED CIRCUIT BOARD : OVERLOAD PROTECTOR (COMPRESSOR) : THERMAL PROTECTOR : FIELD EARTH LEAK DETECTOR : Pcb TEMP THERMISTOR L N GRN/YLW RED X1M BLU F7U (5A) SA MRcc t˚ T1R S2PH C1R,C2R F1U F6U,F7U K1M MR M1C M2F PCB Q2L 1 2 3 YLW L : LIVE N : NEUTRAL : PROTECTIVE EARTH F1U F6U (5A) BLU N Q5E L RED 1~ 50Hz 230V indoor RED WHT BLK MRcw Wiring diagram S1 6.15 1 2 3 : FIELD WIRING ESiEN02–01A Wiring Diagrams: Outdoor Units RY35EAZ7V1 and RY45EAZ7V1 1 The illustration below shows the wiring diagram of the unit. BRN BLU 1–129 3 4 5 N-BLU PRINTED CIRCUIT BOARD PUSH BUTTON (FORCED DEFROST-PUMP DOWN) CAPACITOR (M1F) CAPACITOR (M1C) STARTING CAPACITOR (M1C) SELECTOR SWITCH (DEFROST) SELECTOR SWITCH (VARIOUS: SEE PCB) SELECTOR SWITCH (EMERGENCY) OVER-CURRENT RELAY FUSE (250V,5A) FIELD FUSE LIGHT EMITTING DIODE (GREEN) LIGHT EMITTING DIODE (RED) MAGNETIC CONTACTOR (M1C) STARTING CONTACTOR (M1C) MOTOR (COMPRESSOR) MOTOR (FAN) THERMO SWITCH (M1F) EARTH LEAK DETECTOR THERMISTOR (AIR) THERMISTOR (COIL) THERMISTOR (DISCHARGE PIPE) RESISTOR SIGNAL RECEIVER CIRCUIT MAGNETIC RELAY (K1M) MAGNETIC RELAY (M1F) MAGNETIC RELAY (Y1S) MAGNETIC RELAY (Y1R) PRESSURE SWITCH (LOW) PRESSURE SWITCH (HIGH) SAFETY DEVICES INPUT TRANSFORMER (220-240V/19V) SIGNAL TRANSMISSION CIRCUIT TERMINAL STRIP EXPANSION VALVE 4 WAY VALVE SOLENOID VALVE BLK : BLACK BLU : BLUE ORG : ORANGE RED : RED WHT : WHITE YLW : YELLOW RED ORG X1 RyF2 H 1 RyF1 C1R M HH RyF3 L indoor 3 2 1 Q3E F3U X14A A1P X2 BLU M1F M C4R C3R C5R C6R R4C R5C F1C K1M 1 S M RED RED WHT BLK K1S M1C K1M K1M L N X1M 1 2 3 L N C RED : TERMINAL BLU WHT BLK YLW 1–130 FIELD WIRING NOTE : DO NOT OPERATE THE UNIT BY SHORT-CIRCUITING S1LP. 5 RED C X1A N X20A L T1R X7A F1U X5A t˚ t˚ X4A R2T R1T 1 ~ 50Hz 230V 4 WHT t˚ X6A t˚ R3T TC RyR RyS X10A S1LP P : WIRE CLAMP X21A RC DS3 DS2 SD BS1 X22A SD X27A X11A HAP H2P H1P X9A A1 P RyC X24A M Y1E X8A K1M S1PH P : PROTECTIVE EARTH (SCREW) F1C Y1R Y1S Q1L DS1 outdoor X23A X1A A2P L : LIVE N : NEUTRAL : CONNECTOR 3 BLU Wiring diagram K1S 6.16 BLK 11 L-RED A1P,A2P BS1 C1R C3R,C4R C5R,C6R DS1 DS2 DS3 F1C F1U F3U HAP H1P,H2P K1M K1S M1C M1F Q1L Q3E R1T R2T R3T R4C,R5C RC RyC RyF1-3 RyR RyS S1LP S1PH SD T1R TC X1M Y1E Y1R Y1S Wiring Diagrams: Outdoor Units ESiEN02–01A RYP71B7V1 The illustration below shows the wiring diagram of the unit. Part 1 – System Outline C1R DS1 DS2 DS3 F1C F1U,F2U F3U HAP H1P,H2P K1M M1C M1F PRC Q1L Q3E R1T R2T R3T RC RyC RyF1-3 RyR RyS S1LP S1PH SD T1R TC X1M Y1E Y1R Y1S BLK : BLACK BLU : BLUE ORG : ORANGE RED : RED WHT : WHITE YLW : YELLOW L : LIVE N : NEUTRAL : CONNECTOR : WIRE CLAMP : PROTECTIVE EARTH (SCREW) X1 ORG : TERMINAL RED indoor FIELD WIRING 1 C1R M Q3E F3U L1 L2 L3 N BLU X14A X2 M1F A1P F1C K1M 3 U BLK BLU BLK WHT RED RED M1C W M V X1M 1 2 3 L1 L2 L3 N 3 2 1 NOTE : DO NOT OPERATE THE UNIT BY SHORT-CIRCUITING S1LP. RyF3 L RyF2 H RyF1 HH BS1 L2-WHT L3-BLK N-BLU PRINTED CIRCUIT BOARD PUSH BUTTON (FORCED DEFROSTPUMP DOWN) CAPACITOR (M1F) SELECTOR SWITCH (DEFROST) SELECTOR SWITCH (VARIOUS: SEE PCB) SELECTOR SWITCH (EMERGENCY) OVER-CURRENT RELAY (M1C) FUSE (250V,5A) FIELD FUSE LIGHT EMITTING DIODE (GREEN) LIGHT EMITTING DIODE (RED) MAGNETIC CONTACTOR (M1C) MOTOR (COMPRESSOR) MOTOR (FAN) PHASE REVERSE CIRCUIT THERMO SWITCH (M1F) EARTH LEAK DETECTOR THERMISTOR (AIR) THERMISTOR (COIL) THERMISTOR (DISCHARGE) SIGNAL RECEIVER CIRCUIT MAGNETIC RELAY (K1M) MAGNETIC RELAY (M1F) MAGNETIC RELAY (Y1S) MAGNETIC RELAY (Y1R) PRESSURE SWITCH (LOW) PRESSURE SWITCH (HIGH) SAFETY DEVICES INPUT TRANSFORMER (220-240V/19V) SIGNAL TRANSMISSION CIRCUIT TERMINAL STRIP EXPANSION VALVE 4 WAY VALVE SOLENOID VALVE C RED L1-RED A1P,A2P BLU WHT BLK YLW Part 1 – System Outline RED N X1A T1R X7A F1U L1 X20A X5A F2U t˚ t˚ X4A L3 R2T R1T 3N ~ 50Hz 400V t˚ PRC X6A t˚ R3T X23A X1A A2P X21A RC DS3 DS2 DS1 BS1 X22A Q1L P SD SD HAP H2P H1P A1 P RyC X24A M Y1E X8A K1M S1PH X27A X11A X9A F1C Y1R Y1S outdoor TC RyR RyS X10A P S1LP Wiring diagram BLK 6.17 WHT ESiEN02–01A Wiring Diagrams: Outdoor Units RYP71B7W1 1 The illustration below shows the wiring diagram of the unit. 3 4 5 1–131 NOTE : DO NOT OPERATE THE UNIT BY SHORT-CIRCUITING S1LP. C1R,C2R C3R,C4R C5R DS1 DS2 DS3 F1C F1U F3U HAP H1P,H2P K1M K1S M1C M1F,M2F Q1L,Q2L Q3E R1T R2T R3T R5C RC RyC RyF1-6 RyR RyS S1LP S1PH SD T1R TC X1M Y1E Y1R Y1S RyF3 L RyF2 H ORG RED BLU RyF1 X2 BLU 1 C1R M BLK X14A M1F RyF6 L X1 ORG 1 C2R M Q3E F3U X15A A1 P M2F M C4R C3R C5R R4C F1C K1M 1 M S M1C K1M BLK WHT C X1A N T1R X7A F1U L X20A X5A t˚ t˚ X4A R2T R1T 1 ~ 50Hz 230V : TERMINAL : CONNECTOR : WIRE CLAMP RED RED K1S K1M L N FIELD WIRING X1M 1 2 3 L N 3 2 1 : LIVE : NEUTRAL indoor L N BLU BS1 N-BLU PRINTED CIRCUIT BOARD PUSH BUTTON (FORCED DEFROSTPUMP DOWN) CAPACITOR (M1F-M2F) CAPACITOR (M1C) STARTING CAPACITOR (M1C) SELECTOR SWITCH (DEFROST) SELECTOR SWITCH (VARIOUS: SEE PCB) SELECTOR SWITCH (EMERGENCY) OVER-CURRENT RELAY FUSE (250V,10A) FIELD FUSE LIGHT EMITTING DIODE (GREEN) LIGHT EMITTING DIODE (RED) MAGNETIC CONTACTOR (M1C) STARTING CONTACTOR (M1C) MOTOR (COMPRESSOR) MOTOR (FAN) THERMO SWITCH (M1F-M2F) EARTH LEAK DETECTOR THERMISTOR (AIR) THERMISTOR (COIL) THERMISTOR (DISCHARGE) RESISTOR SIGNAL RECEIVER CIRCUIT MAGNETIC RELAY (K1M) MAGNETIC RELAY (M1F-M2F) MAGNETIC RELAY (Y1S) MAGNETIC RELAY (Y1R) PRESSURE SWITCH (LOW) PRESSURE SWITCH (HIGH) SAFETY DEVICES INPUT TRANSFORMER (220-240V/19V) SIGNAL TRANSMISSION CIRCUIT TERMINAL STRIP EXPANSION VALVE 4 WAY VALVE SOLENOID VALVE YLW C RED RyF5 H RyF4 HH BLK HH WHT RED C YLW 1–132 WHT 5 RED X6A TC X23A RyR RyS X10A RC X21A DS3 DS2 DS1 BS1 X22A SD X27A X12A SD HAP H2P H1P X11A X9A A1 P RyC X24A M Y1E X8A K1M Q1L S1PH P YLW : YELLOW A2P S1LP F1C Y1R Y1S Q2L P X1A : PROTECTIVE EARTH (SCREW) RED : RED BLK : BLACK WHT : WHITE BLU : BLUE outdoor R3T t˚ t˚ 4 WHT 3 BLU Wiring diagram K1S 6.18 BLK 11 L-RED A1P,A2P Wiring Diagrams: Outdoor Units ESiEN02–01A RYP100B7V1 The illustration below shows the wiring diagram of the unit. Part 1 – System Outline C1R,C2R DS1 DS2 DS3 F1C F1U,F2U F3U HAP H1P,H2P K1M M1C M1F,M2F PRC Q1L,Q2L Q3E R1T R2T R3T RC RyC RyF1-6 RyR RyS S1LP S1PH SD T1R TC X1M Y1E Y1R Y1S X2 RyF1 X1 ORG RED BLU 1 C1R M X14A M1F indoor RyF4 ORG NOTE : DO NOT OPERATE THE UNIT BY SHORT-CIRCUITING S1LP. RyF3 L RyF2 H RyF6 L BLU BLK RyF5 H BS1 L2-WHT L3-BLK N-BLU PRINTED CIRCUIT BOARD PUSH BUTTON (FORCED DEFROSTPUMP DOWN) CAPACITOR (M1F-M2F) SELECTOR SWITCH (DEFROST) SELECTOR SWITCH (VARIOUS: SEE PCB) SELECTOR SWITCH (EMERGENCY) OVER-CURRENT RELAY (M1C) FUSE (250V,10A) FIELD FUSE LIGHT EMITTING DIODE (GREEN) LIGHT EMITTING DIODE (RED) MAGNETIC CONTACTOR (M1C) MOTOR (COMPRESSOR) MOTOR (FAN) PHASE REVERSE CIRCUIT THERMO SWITCH (M1F-M2F) EARTH LEAK DETECTOR THERMISTOR (AIR) THERMISTOR (COIL) THERMISTOR (DISCHARGE) SIGNAL RECEIVER CIRCUIT MAGNETIC RELAY (K1M) MAGNETIC RELAY (M1F-M2F) MAGNETIC RELAY (Y1S) MAGNETIC RELAY (Y1R) PRESSURE SWITCH (LOW) PRESSURE SWITCH (HIGH) SAFETY DEVICES INPUT TRANSFORMER (220-240V/19V) SIGNAL TRANSMISSION CIRCUIT TERMINAL STRIP EXPANSION VALVE 4 WAY VALVE SOLENOID VALVE BLU L1-RED A1P,A2P RED C YLW HH WHT 1 3 2 1 L N F3U Q3E C2R M M2F A1 P X15A F1C K1M 3 U M M1C W V BLU BLK WHT RED RED BLK X1A N X20A L1 T1R X7A F1U X5A F2U t˚ t˚ X4A L3 R2T t˚ X23A PRC X6A t˚ R3T TC RyR RyS X10A RC SD HAP SD DS3 H2P DS2 H1P DS1 BS1 A1 P RyC X24A M Y1E X8A K1M S1PH P YLW : YELLOW X27A X12A X11A X9A outdoor X21A X22A Q1L : PROTECTIVE EARTH (SCREW) RED : RED BLK : BLACK WHT : WHITE BLU : BLUE A2P S1LP F1C Y1R Y1S Q2L P X1A : TERMINAL : CONNECTOR : WIRE CLAMP R1T 3N ~ 50Hz 400V FIELD WIRING L1 L2 L3 N : LIVE : NEUTRAL X1M 1 2 3 L1 L2 L3 N BLK HH WHT RED C YLW Part 1 – System Outline RED Wiring diagram BLK 6.19 WHT ESiEN02–01A Wiring Diagrams: Outdoor Units RYP100B7W1 and RYP125B7W1 1 The illustration below shows the wiring diagram of the unit. 3 4 5 1–133 YLW : YELLOW : CONNECTOR : WIRE CLAMP NOTE : DO NOT OPERATE THE UNIT BY SHORT-CIRCUITING S1LP. RED : RED WHT : WHITE : PROTECTIVE EARTH (SCREW) : LIVE : NEUTRAL : TERMINAL BLK : BLACK BLU : BLUE L N FIELD WIRING 1 X1 X2 RED BLU C1R,C2R DS1 DS2 DS3 F1C F1U,F2U F3U HAP H1P,H2P C1R M BLU BS1 RyF1 H X14A indoor M1F RyF2 H L2-WHT L3-BLK N-BLU PRINTED CIRCUIT BOARD PUSH BUTTON (FORCED DEFROSTPUMP DOWN) CAPACITOR (M1F-M2F) SELECTOR SWITCH (DEFROST) SELECTOR SWITCH (VARIOUS: SEE PCB) SELECTOR SWITCH (EMERGENCY) OVER CURRENT FUSE (250V,10A) FIELD FUSE LIGHT EMITTING DIODE (GREEN) LIGHT EMITTING DIODE (RED) WHT RED C YLW 1 C2R M F3U Q3E M2F A1 P X15A F1C K1M 3 M V U M1C W BLU BLK WHT RED RED BLK t˚ t˚ outdoor A1P N X20A L1 F1U X5A X4A L3 F2U R2T R1T CRANKCASE HEATER MAGNETIC CONTACTOR (M1C) MOTOR (COMPRESSOR) MOTOR (FAN) PHASE REVERSE CIRCUIT THERMO SWITCH (M1F,M2F) EARTH LEAK DETECTOR THERMISTOR (AIR) THERMISTOR (COIL) THERMISTOR (DISCHARGE) SIGNAL RECEIVER CIRCUIT MAGNETIC RELAY (K1M) L1 L2 L3 N 3N ~ 50Hz 400V X1M 1 2 3 L1 L2 L3 N 3 2 1 J1HC K1M M1C M1F,M2F PRC Q1L,Q2L Q3E R1T R2T R3T RC RyC C 1–134 RED L1-RED A1P,A2P,A3P BLU 5 YLW t˚ T1R X7A PRC X6A t˚ R3T A3P X1A X23A X1A A2P RyCH RyF1-2 RyR RyS S1LP S1PH SD T1R TC X1M Y1E Y1R Y1S 4 RED X3A X2A X1A TC RyR RyS X10A S1LP P X50A RC DS3 DS2 DS1 Y1E M X24A X25A X8A K1M X9A S1PH P RyC X11A Q1L J1HC RyCH HAP H2P H1P X12A Q2L SD X27A Y1S SD X22A Y1R BS1 X21A F1C MAGNETIC RELAY (J1HC) MAGNETIC RELAY (M1F-M2F) MAGNETIC RELAY (Y1S) MAGNETIC RELAY (Y1R) PRESSURE SWITCH (LOW) PRESSURE SWITCH (HIGH) SAFETY DEVICES INPUT TRANSFORMER (230V/20.1V) SIGNAL TRANSMISSION CIRCUIT TERMINAL STRIP EXPANSION VALVE 4 WAY VALVE SOLENOID VALVE 3 BLK Wiring diagram WHT 11 6.20 WHT Wiring Diagrams: Outdoor Units ESiEN02–01A RYP200B7W1 and RYP250B7W1 The illustration below shows the wiring diagram of the unit. Part 1 – System Outline ESiEN02–01A Wiring Diagrams: Indoor Units Part 1 1 7 Wiring Diagrams: Indoor Units 7.1 What Is in This Chapter? Introduction This chapter contains the wiring diagrams of the indoor units. Wiring diagrams This chapter contains the following wiring diagrams: Part 1 – System Outline 3 Wiring diagram See page 7.2–FHC35BZ7V1, FHC45BZ7V1 and FHC60BZ7V1 1–136 7.3–FHYBP35B7V1, FHYBP45B7V1, FHYBP60B7V1 and FHYBP71B7V1 1–137 7.4–FHYBP100B7V1 and FHYBP125B7V1 1–138 7.5–FHYC35BZ7V1, FHYC45BZ7V1, FHYCP35BZ7V1, FHYCP45BZ7V1, FHYCP60BZ7V1, FHYCP71BZ7V1, FHYCP100BZ7V1 and FHYCP125BZ7V1 1–139 7.6–FDYP125B7V1, FDYP200B7V1 and FDYP250B7V1 1–140 7.7–FHYP35BV1, FHYP45BV1, FHYP60BV1, FHYP71BV1, FHYP100BV1 and FHYP125BV1 1–141 7.8–FUYP71BV17, FUYP100BV17 and FUYP125BV17 1–142 7.9–FAYP71BV1 and FAYP100BV1 1–143 7.10–FHYKP35BV1, FHYKP45BV1, FHYKP60BV1 and FHYKP71BV1 1–144 4 5 1–135 1–136 SS1 T1R RyC X24A X2A X1A SS2 X2M 1 RED 2 WHT 3 BLK H1P H2P BS H3P X1A H4P RECEIVER / DISPLAY UNIT A3P A1P A2P SS1 NOTE 3 outdoor indoor X30A X27A F1U A1P CD RyC X19A t˚ R1T 33H X15A HAP X35A T1R 1M t˚ M3P X25A X10A X11A NORM. EMERG. SS1 X18A t˚ R2T , X1A X33A PC BLK RED YLW WHT RyF X4 X3 RyC X2 X1 SS1 1 C1R M M M1A M2F WIRED REMOTE CONTROLLER P2 TERMINALS FOR OPERATION X1M P2 P1 P1 1. USE COPPER CONDUCTORS ONLY. 2. WHEN USING THE CENTRAL REMOTE CONTROLLER, SEE MANUAL FOR CONNECTION TO THE UNIT. 3. X24A IS CONNECTED WHEN THE WIRELESS REMOTE CONTROLLER KIT IS USED. 4. THE REMOTE CONTROLLER MODEL VARIES ACCORDING TO THE COMBINATION SYSTEM. SEE TECHNICAL DATA AND CATALOGS BEFORE CONNECTING. NOTES: BLK : BLACK RED : RED WHT : WHITE YLW : YELLOW COLORS: ADAPTOR FOR WIRING INDICATOR FAN OPERATION COMPRESSOR OPERATION X36A X20A X24A X5A : FIELD WIRING : CONNECTOR : WIRE CLAMP : PROTECTIVE EARTH (SCREW) : TERMINAL SELECTOR SWITCH (WIRELESS ADDRESS SET) ADAPTOR FOR WIRING RyC, RyF MAGNETIC RELAY CONNECTOR FOR OPTIONAL PARTS CONNECTOR (INTERFACE X30A ADAPTOR FOR SKY AIR SERIES) CONNECTOR (ADAPTOR FOR X33A WIRING) CONNECTOR (GROUP CONTROL X35A ADAPTOR) 5 SS2 4 M1A M2F M3P Q1F R1T R2T RyP TERMINAL STRIP (POWER) TERMINAL STRIP (CONTROL) PHASE CONTROL CIRCUIT CURRENT DETECT CIRCUIT WIRED REMOTE CONTROLLER SELECTOR SWITCH (MAIN/SUB) SS1 RECEIVER/DISPLAY UNIT (ATTACHED TO WIRELESS REMOTE CONTROLLER) PRINTED CIRCUIT BOARD A2P, A3P ON/OFF BUTTON BS LIGHT EMITTING DIODE (ON-RED) H1P LIGHT EMITTING DIODE (TIMER-GREEN) H2P LIGHT EMITTING DIODE H3P (FILTER SIGN-RED) LIGHT EMITTING DIODE H4P (DEFROST-ORANGE) SS1 SELECTOR SWITCH (MAIN/SUB) X1M X2M PC CD 3 HAP FLOAT SWITCH PRINTED CIRCUIT BOARD CAPACITIOR (M2F) FUSE (250V, 5A) LIGHT EMITTING DIODE (SERVICE MONITOR-GREEN) MOTOR (SWING FLAP) MOTOR (INDOOR FAN) MOTOR (DRAIN PUMP) THERMO SWITCH (M2F EMBEDDED) THERMISTOR (AIR) THERMISTOR (COIL) MAGNETIC RELAY (M3P) MAGNETIC RELAY (OUTDOOR UNIT COMPRESSOR) SELECTOR SWITCH (EMERGENCY) TRANSFORMER (220~240V/22V) Wiring diagram RyP 7.2 YLW YLW 11 33H A1P C1R F1U Wiring Diagrams: Indoor Units ESiEN02–01A FHC35BZ7V1, FHC45BZ7V1 and FHC60BZ7V1 The illustration below shows the wiring diagram of the unit. Part 1 – System Outline Part 1 – System Outline T1R FIELD WIRING TERMINAL : CONNECTOR : WIRE CLAMP : PROTECTIVE EARTH (SCREW) COLORS : BLK : BLACK BLU : BLUE GRY : GREY ORG : ORANGE RED : RED WHT : WHITE WIRED REMOTE CONTROLLER ON/OFF BUTTON TIMER MODE START/STOP BUTTON PROGRAMMING TIME BUTTON TEMPERATURE SETTING BUTTON OPERATION MODE SELECTOR BUTTON TIMER ON/OFF BUTTON FAN SPEED CONTROL BUTTON INSPECTION/TEST OPERATION BUTTON FILTER SIGN RESET BUTTON LIGHT EMITTING DIODE H1P (SERVICE MONITOR-RED) LIQUID CRISTAL DISPLAY LCD SELECTOR SWITCH (MAIN/SUB) SS1 ADAPTOR FOR WIRING RyC,RyF MAGNETIC RELAY CONNECTOR FOR OPTIONAL PARTS CONNECTOR (INTERFACE ADAPTOR X30A FOR SKY AIR/US SERIES) X33A CONNECTOR (ADAPTOR FOR WIRING) CONNECTOR (GROUP CONTROL X35A ADAPTOR) BS1 BS2 BS3,BS8 BS4,BS9 BS6 BS7 BS11 BS12 BS14 1. WHEN USING THE CENTRAL REMOTE CONTROLLER, SEE MANUAL FOR CONNECTION TO THE UNIT. 2. THE REMOTE CONTROLLER MODEL VARIES ACCORDING TO THE COMBINATION SYSTEM. SEE TECHNICAL MATERIALS AND CATALOGUES, ETC. BEFORE CONNECTING. NOTES : , M1F M1P R1T R2T RyF1-4 RyP SS1 X1M X2M RC TC H1P,H2P F1T C1R FLOAT SWITCH PRINTED CIRCUIT BOARD POWER SUPPLY TRANSFORMER (TRANSFORMER 220-240V/21.8V) CAPACITOR (FAN) THERMAL FUSE (152˚C) (M1F EMBEDDED) LIGHT EMITTING DIODE (SERVICE MONITOR-GREEN) MOTOR (FAN) MOTOR (DRAIN PUMP) THERMISTOR (AIR) THERMISTOR (COIL) MAGNETIC RELAY (FAN) MAGNETIC RELAY (DRAIN PUMP) SELECTOR SWITCH (EMERGENCY) TERMINAL STRIP TERMINAL STRIP SIGNAL RECEIVER CIRCUIT SIGNAL TRANSMISSION CIRCUIT X2M 1 RED 2 WHT 3 BLK indoor BS 12 7 2 4 9 3 8 LED1 LCD 14 6 BS 1 DETAILS OF WIRED REMOTE CONTROLLER (OPTIONAL ACCESSORY) outdoor SS1 X30A X27A A1P RC TC X18A X19A 33H X15A H1P H2P SS1 t˚ R2T t˚ R1T RyP 1 M T1R M1P X25A X10A BLU BLU X35A RyF4 RyF3 RyF2 RyF1 X11A t˚ X1A X33A X21A FL FHL FHM FHH FC X5A M1F M 1 X4 RyF YLW WHT X2 RyC X1 C1R ADAPTOR FOR WIRING X3 P2 WIRED REMOTE CONTROLLER TERMINALS FOR OPERATION INDICATOR ORG BLU BLK GRY RED X1M P2 P1 P1 Wiring diagram FAN OPERATION 7.3 COMPRESSOR OPERATION 33H A1P ESiEN02–01A Wiring Diagrams: Indoor Units FHYBP35B7V1, FHYBP45B7V1, FHYBP60B7V1 and FHYBP71B7V1 1 The illustration below shows the wiring diagram of the unit. 3 4 5 1–137 1–138 FIELD WIRING TERMINAL : CONNECTOR : WIRE CLAMP : PROTECTIVE EARTH (SCREW) COLORS : BLK : BLACK BLU : BLUE GRY : GREY BRN : BROWN 1. WHEN USING THE CENTRAL REMOTE CONTROLLER, SEE MANUAL FOR CONNECTION TO THE UNIT. 2. THE REMOTE CONTROLLER MODEL VARIES ACCORDING TO THE COMBINATION SYSTEM. SEE TECHNICAL MATERIALS AND CATALOGUES, ETC. BEFORE CONNECTING. NOTES : , M1F M1P R1T R2T RyF1-4 RyP SS1 X1M X2M RC TC H1P,H2P F1T ORG : ORANGE RED : RED WHT : WHITE X2M 1 RED 2 WHT 3 BLK indoor BS 12 2 7 8 3 9 4 LED1 LCD 14 6 BS 1 DETAILS OF WIRED REMOTE CONTROLLER (OPTIONAL ACCESSORY) outdoor 5 C1R WIRED REMOTE CONTROLLER ON/OFF BUTTON TIMER MODE START/STOP BUTTON PROGRAMMING TIME BUTTON TEMPERATURE SETTING BUTTON OPERATION MODE SELECTOR BUTTON TIMER ON/OFF BUTTON FAN SPEED CONTROL BUTTON INSPECTION/TEST OPERATION BUTTON FILTER SIGN RESET BUTTON LIGHT EMITTING DIODE H1P (SERVICE MONITOR-RED) LCD LIQUID CRISTAL DISPLAY SS1 SELECTOR SWITCH (MAIN/SUB) ADAPTOR FOR WIRING RyC,RyF MAGNETIC RELAY CONNECTOR FOR OPTIONAL PARTS CONNECTOR (INTERFACE ADAPTOR X30A FOR SKY AIR/US SERIES) X33A CONNECTOR (ADAPTOR FOR WIRING) CONNECTOR (GROUP CONTROL X35A ADAPTOR) BS1 BS2 BS3,BS8 BS4,BS9 BS6 BS7 BS11 BS12 BS14 SS1 X30A X27A A1P RC TC 4 T1R FLOAT SWITCH PRINTED CIRCUIT BOARD POWER SUPPLY TRANSFORMER (TRANSFORMER 220-240V/21.8V) CAPACITOR (FAN) THERMAL FUSE (152˚C) (M1F EMBEDDED) LIGHT EMITTING DIODE (SERVICE MONITOR-GREEN) MOTOR (FAN) MOTOR (DRAIN PUMP) THERMISTOR (AIR) THERMISTOR (COIL) MAGNETIC RELAY (FAN) MAGNETIC RELAY (DRAIN PUMP) SELECTOR SWITCH (EMERGENCY) TERMINAL STRIP TERMINAL STRIP SIGNAL RECEIVER CIRCUIT SIGNAL TRANSMISSION CIRCUIT 33H X15A H1P H2P SS1 X19A t˚ R1T X18A t˚ R2T RyP 1 M M1P X25A X10A T1R X35A RyF4 RyF3 RyF2 RyF1 X11A t˚ 3 BLU BLU X1A X33A X21A FLL FL FM FH FC X5A M1F M 1 X4 RyF YLW WHT X2 RyC X1 C1R ADAPTOR FOR WIRING X3 P2 WIRED REMOTE CONTROLLER TERMINALS FOR OPERATION INDICATOR BRN ORG BLK GRY RED X1M P2 P1 P1 Wiring diagram FAN OPERATION 7.4 COMPRESSOR OPERATION 11 33H A1P Wiring Diagrams: Indoor Units ESiEN02–01A FHYBP100B7V1 and FHYBP125B7V1 The illustration below shows the wiring diagram of the unit. Part 1 – System Outline M1A M2F M3P Q1F R1T R2T RyP SS1 T1R X1M HBP HAP X2A X1A REMOTE CONTROLLER X2M 1 2 3 X2M 1 2 3 H1P H2P BS H3P X1A H4P SIMULTANIOUS OPERATION SYSTEM X24A SS2 X2M 1 RED 2 WHT 3 BLK indoor TC RC X19A X27A X30A t˚ A1P R1T X18A t˚ R2T 33H X15A HAP HBP X35A T1R 1 M M3P X25A X10A X11A , t˚ X1A X33A X24A X5A BLK RED X1M P2 P1 YLW WHT P2 RyF X4 X3 1 C1R M M M1A M2F X2 X1 ADAPTOR FOR WIRING COMPRESSOR OPERATION RyC SS1 WIRED REMOTE CONTROLLER P1 1. USE COPPER CONDUCTORS ONLY. 2. WHEN USING THE CENTRAL REMOTE CONTROLLER, SEE MANUAL FOR CONNECTION TO THE UNIT. 3. X24A IS CONNECTED WHEN THE WIRELESS REMOTE CONTROLLER KIT IS USED. 4. THE REMOTE CONTROLLER MODEL VARIES ACCORDING TO THE COMBINATION SYSTEM. SEE TECHNICAL DATA AND CATALOGS BEFORE CONNECTING. NOTES: BLK : BLACK RED : RED WHT : WHITE YLW : YELLOW COLORS: TERMINALS FOR OPERATION INDICATOR FAN OPERATION X36A X20A PC : FIELD WIRING : CONNECTOR : WIRE CLAMP : PROTECTIVE EARTH (SCREW) : TERMINAL SELECTOR SWITCH (WIRELESS ADDRESS SET) ADAPTOR FOR WIRING RyC, RyF MAGNETIC RELAY CONNECTOR FOR OPTIONAL PARTS CONNECTOR (INTERFACE X30A ADAPTOR FOR SKY AIR SERIES) CONNECTOR (ADAPTOR FOR X33A WIRING) CONNECTOR (GROUP CONTROL X35A ADAPTOR) SS2 NORM. EMERG. SS1 TERMINAL STRIP (CONTROL) PHASE CONTROL CIRCUIT SIGNAL RECEIVER CIRCUIT SIGNAL TRANSMISSION CIRCUIT WIRED REMOTE CONTROLLER SELECTOR SWITCH (MAIN/SUB) SS1 RECEIVER/DISPLAY UNIT (ATTACHED TO WIRELESS REMOTE CONTROLLER) A2P, A3P PRINTED CIRCUIT BOARD BS ON/OFF BUTTON H1P LIGHT EMITTING DIODE (ON-RED) LIGHT EMITTING DIODE (TIMER-GREEN) H2P LIGHT EMITTING DIODE H3P (FILTER SIGN-RED) LIGHT EMITTING DIODE H4P (DEFROST-ORANGE) SS1 SELECTOR SWITCH (MAIN/SUB) X2M PC RC TC RECEIVER / DISPLAY UNIT A3P A1P A2P SS1 NOTE 3 outdoor FLOAT SWITCH PRINTED CIRCUIT BOARD CAPACITIOR (M2F) LIGHT EMITTING DIODE (SERVICE MONITOR-GREEN) LIGHT EMITTING DIODE (SERVICE MONITOR-GREEN) MOTOR (SWING FLAP) MOTOR (INDOOR FAN) MOTOR (DRAIN PUMP) THERMO SWITCH (M2F EMBEDDED) THERMISTOR (AIR) THERMISTOR (COIL) MAGNETIC RELAY (M3P) SELECTOR SWITCH (EMERGENCY) TRANSFORMER (220V~240V/22V) TERMINAL STRIP (POWER) OUTDOOR UNIT 33H A1P C1R (MASTER) Part 1 – System Outline (SLAVE) Wiring diagram RyP 7.5 YLW YLW ESiEN02–01A Wiring Diagrams: Indoor Units FHYC35BZ7V1, FHYC45BZ7V1, FHYCP35BZ7V1, FHYCP45BZ7V1, FHYCP60BZ7V1, FHYCP71BZ7V1, FHYCP100BZ7V1 and FHYCP125BZ7V1 1 The illustration below shows the wiring diagram of the unit. 3 4 5 1–139 1–140 * BLK : BLACK BLU : BLUE RED : RED WHT : WHITE YLW : YELLOW L-TAP IS NOT AVAILABLE FOR 250 CLASS. : FIELD WIRING : TERMINAL : CONNECTOR : PROTECTIVE EARTH (SCREW) X25A X33A 1. WHEN USING THE CENTRAL REMOTE CONTROLLER, SEE MANUAL FOR CONNECTION TO THE UNIT. 2. BE SURE THAT THE POWER SUPPLY IS SWITCHED OFF BEFORE OPENING THE SWITCH BOX. NOTES : COLORS : RyC,RyF X30A LCD SS1 LED1 BS 12 3 8 2 7 9 4 LED1 LCD 14 6 BS 1 DETAILS OF WIRED REMOTE CONTROLLER SS1 outdoor X1M 1 RED 2 WHT 3 BLK indoor 5 K1F M1F R1T R2T RyF1 SS1 X1M RC TC WIRED REMOTE CONTROLLER ON/OFF BUTTON TIMER MODE START/STOP BUTTON PROGRAMMING TIME BUTTON TEMPERATURE SETTING BUTTON UP TEMPERATURE SETTING BUTTON DOWN OPERATION MODE SELECTOR BUTTON TIMER ON/OFF BUTTON INSPECTION/TEST OPERATION BUTTON FILTER SIGN RESET BUTTON LIGHT EMITTING DIODE (SERVICE MONITOR-RED) LIQUID CRISTAL DISPLAY SELECTOR SWITCH (MAIN/SUB) CONNECTOR FOR OPTIONAL PARTS CONNECTOR (INTERFACE ADAPTOR FOR SKY AIR/US SERIES) CONNECTOR (ADAPTOR FOR WIRING) CONNECTOR (GROUP CONTROL ADAPTOR) X30A X19A t˚ X27A A1P R1T TC X18A t˚ R2T RC SS1 HAP HBP X25A X11A X10A X11A t˚ X1A X2A X10A T1R R407C A2P R22 4 HAP,HBP BS1 BS2 BS3,8 BS4 BS9 BS6 BS7 BS12 BS14 X35A A3P BLU BLK X21A X5A X33A RED RED K1F BLU BLU P1 X4 X3 YLW C1R WHT 1~50Hz 230V WHT M1F RED 1 M BLU BLK RyF P2 X2 RyC X1 L N WIRED REMOTE CONTROLLER TERMINALS FOR OPERATION INDICATOR X1M P2 P1 L N BLU BLU C L* BLK BLK M H K1F ADAPTOR FOR WIRING X1A RyF1 X31A X1A 3 F1T PRINTED CIRCUIT BOARD TRANSFORMER (220-240V/16V) TRANSFORMER (220-240/21.8V) PRINTED CIRCUIT BOARD CAPACITOR (FAN) THERMAL FUSE (M1F EMBEDDED) LIGHT EMITTING DIODE (SERVICE MONITOR-GREEN) MAGNETIC CONTACTOR (M1F) MOTOR (FAN) THERMISTOR (AIR) THERMISTOR (COIL) MAGNETIC RELAY (FAN) SELECTOR SWITCH (EMERGENCY) TERMINAL STRIP SIGNAL RECEIVER CIRCUIT SIGNAL TRANSMISSION CIRCUIT ADAPTOR FOR WIRING MAGNETIC RELAY Wiring diagram FAN OPERATION 7.6 COMPRESSOR OPERATION 11 A1P A2P T1R A3P C1R Wiring Diagrams: Indoor Units ESiEN02–01A FDYP125B7V1, FDYP200B7V1 and FDYP250B7V1 The illustration below shows the wiring diagram of the unit. Part 1 – System Outline ESiEN02–01A 7.7 Wiring Diagrams: Indoor Units FHYP35BV1, FHYP45BV1, FHYP60BV1, FHYP71BV1, FHYP100BV1 and FHYP125BV1 Wiring diagram 1 The illustration below shows the wiring diagram of the unit. 3 4 5 Part 1 – System Outline 1–141 Wiring Diagrams: Indoor Units 11 7.8 ESiEN02–01A FUYP71BV17, FUYP100BV17 and FUYP125BV17 Wiring diagram The illustration below shows the wiring diagram of the unit. 3 4 5 1–142 Part 1 – System Outline ESiEN02–01A 7.9 Wiring Diagrams: Indoor Units FAYP71BV1 and FAYP100BV1 Wiring diagram 1 The illustration below shows the wiring diagram of the unit. 3 4 5 Part 1 – System Outline 1–143 Wiring Diagrams: Indoor Units 11 7.10 ESiEN02–01A FHYKP35BV1, FHYKP45BV1, FHYKP60BV1 and FHYKP71BV1 Wiring diagram The illustration below shows the wiring diagram of the unit. 3 4 5 1–144 Part 1 – System Outline ESiEN02–01A PCB Layout Part 1 1 8 PCB Layout 8.1 What Is in This Chapter? Introduction PCB layouts Part 1 – System Outline This chapter contains the following information: ■ It describes which unit uses which PCB types ■ It shows the PCB connectors. 3 This chapter contains the following PCB layouts: PCB layout See page 8.2–Outdoor Units: PCB Numbers and Types 1–146 8.3–Indoor Units: PCB Numbers and Types 1–147 8.4–PCB Types 1–148 8.5–PCB Type A 1–149 8.6–PCB Type B 1–150 8.7–PCB Type D 1–151 8.8–PCB Type E 1–152 8.9–PCB Type F 1–153 8.10–PCB Type G 1–154 8.11–PCB Type H 1–155 8.12–PCB Type I 1–156 8.13–PCB Type J 1–157 8.14–PCB Type N 1–158 8.15–PCB Type O 1–160 8.16–PCB Type P 1–161 8.17–PCB Type Q 1–162 8.18–PCB Type R 1–163 4 5 1–145 PCB Layout 11 8.2 ESiEN02–01A Outdoor Units: PCB Numbers and Types No. and types The table below contains the PCB numbers and types of the outdoor units. Outdoor unit PCB 1 PCB 2 PCB 3 R35GZ7V11 — — — MA56GZ7W11 3SW00942-1 (type L) 2P068330-1 (type H) 3SA42153-1 (type K) MA90GZ7W11 2PB38042-21 (type J) 3SW00942-1 (type L) 2PB32067-3 (type I) RP71B7V1 3SW00943-1 (type M) 4SW00962-1 (type N) — R45GZ7V11 R45GZ7W11 R60GZ7W1 3 RP71B7W1 4 4SW00954-1 (type N) RP71B7T1 RP100B7V1 4SW00963-1 (type N) RP100B7W1 4SW00955-1 (type N) RP100B7T1 5 RP125B7W1 RP125B7T1 RP200B7W1 2P050150-1 (type C) RP250B7W1 RY35EAZ7V1 2P019606-1 (type B) RY45EAZ7V1 2P019607-1 (type B) RYP71B7V1 3SW00943-1 (type M) RYP71B7W1 4SW00958-1 (type N) 4SW00959-1 (type N) — — 4SW00964-1 (type N) — 4SW00956-1 (type N) RYP100B7V1 4SW00965-1 (type N) RYP100B7W1 4SW00957-1 (type N) RYP125B7W1 RYP200B7W1 RYP250B7W1 1–146 2P050150-1 (type C) 3SW00943-1 (type M) 4SW00960-1 (type N) Part 1 – System Outline ESiEN02–01A 8.3 PCB Layout Indoor Units: PCB Numbers and Types No. and types 1 The table below contains the PCB numbers and types of the indoor units. Indoor unit PCB 1 PCB 2 FHC35BZ7V1 2P053997-1 (type D) — 2P060444-1 (or EC0060A) (type F) — FHC45BZ7V1 FHC60BZ7V1 FHYBP35B7V1 FHYBP45B7V1 FHYBP60B7V1 3 FHYBP71B7V1 FHYBP100B7V1 FHYBP125B7V1 FHYC35BZ7V1 2P060445-1 (or EC0061A ) (type F) 2P018671-1 (type A) — 2P060443-1 (type E) — 4 FHYC45BZ7V1 FHYCP35B7V1 FHYCP45B7V1 FHYCP60B7V1 FHYCP71B7V1 5 FHYCP100B7V1 FHYCP125B7V1 FDYP125B7V1 3SW00943-1 (type M) 2P060446-1 (or EC0062A) (type G) 2P064849-1 (type Q) — 2P060449-1 (type O) — 2P060448-1 (type R) — 2P060447-1 (type P) — FDYP200B7V1 FDYP250B7V1 FHYP35BV1 FHYP45BV1 FHYP60BV1 FHYP71BV1 FHYP100BV1 FHYP125BV1 FUYP71BV17 FUYP100BV17 FUYP125BV17 FAYP71BV1 FAYP100BV1 FHYKP35BV1 FHYKP45BV1 FHYKP60BV1 FHYKP71BV1 Part 1 – System Outline 1–147 PCB Layout 11 8.4 ESiEN02–01A PCB Types PCB types The table below is an overview of the PCB types. PCB type PCB No. Unit See page A 2P018671-1 FHYC35/45BZ7V1 1–149 B 2P019606-1 RY35EAZ7V1 1–150 2P019607-1 RY45EAZ7V1 C 2P050150-1 RP200/250B7W1 — RYP200/250B7W1 (not described in this manual) 3 4 D 2P053997-1 FHC35/45/60BZ7V1 1–151 E 2P060443-1 FHYCP35/45/60/71/100/125B7V1 1–152 F 2P060444-1 (or EC0060A) FHYBP35/45/60/71B7V1 1–153 2P060445-1 (or EC0061A) FHYBP100/125B7V1 G 2P060446-1 (or EC0062A) FDYP125/200/250B7V1 1–154 H 2P068330-1 MA56GZ7W11 1–155 I 2PB32067-3 MA90GZ7W11 1–156 J 2PB38042-21 MA90GZ7W11 1–157 K 3SA42153-1 MA56GZ7W11 (not described in this manual) — L 3SW00942-1 MA90GZ7W11 MA56GZ7W11 (not described in this manual) 5 M 3SW00943-1 RP71/100B7V1/W1/T1 RP125B7W1/T1 RP200/250B7W1 RYP71/100B7V1/W1 RYP125/200/250B7W1 FDYP125/200/250B7V1 (not described in this manual) N 1–148 4SW00954-1 RP71B7W1/T1 1–158 4SW00955-1 RP100/125B7W1/T1 4SW00956-1 RYP71B7W1 4SW00957-1 RYP100/125B7W1 4SW00958-1 RP200B7W1 4SW00959-1 RP250B7W1 4SW00960-1 RYP200/250B7W1 4SW00962-1 RP71B7V1 4SW00963-1 RP100B7V1 4SW00964-1 RYP71B7V1 4SW00965-1 RYP100B7V1 O 2P060449-1 FUYP71/100/125BV17 1–160 P 2P060447-1 FHYKP35/45/60/71BV1 1–161 Q 2P064849-1 FHYP35/45/60/71/100/125BV1 1–162 R 2P060448-1 FAYP71/100BV1 1–163 Part 1 – System Outline ESiEN02–01A 8.5 PCB Layout PCB Type A Applicable PCB 1 The table below contains the applicable PCB number and unit of this PCB type. PCB No. Unit 2P018671-1 (illustrated below) FHYC35/45BZ7V1 The illustration below shows the PCB connectors. X27A X11A X10A X33A X19A X23A X30A X5A X35A X20A X15A X25A X18A Connectors Part 1 – System Outline 3 X24A 4 X36A The table below describes the PCB connectors. Connector Connected to Description X5A X1M Terminal strip (P1 and P2) X10A T1R Transformer 230V/22V secundary X11A T1R Transformer 230V/22V primary X15A 33H Float switch X18A R2T Heat exchanger thermistor X19A R1T Air thermistor X20A M2F Fan motor X23A — Connector to capacity adapter X24A X2A on A2P Receiver IR remote control (option) X25A M3P Drain pump motor X27A X2M Power supply and communication to the outdoor unit X30A — Connector to interface adapter for Sky Air series (DTA102) X33A — Connector to X1A on the adapter for wiring (option KRP1B) X35A X1A (KRP4) Connector to group control adapter power supply (16 VDC) for optional PCB KRP4 X36A M1A Swing flap motor 5 1–149 PCB Layout 11 8.6 ESiEN02–01A PCB Type B Applicable PCB The table below contains the applicable PCB numbers and units of this PCB type. PCB No. Unit 2P019606-1 RY35EAZ7V1 2P019607-1 (illustrated below) RY45EAZ7V1 The illustration below shows the PCB connectors. X1A X3A 3 X7A X5A 4 X4A 5 Connectors 1–150 The table below describes the PCB connectors. Connector Connected to Description X1A X1M Terminal strip (power supply PCB and communication to the indoor units) X3A T1R Transformer X4A S2PH High-pressure switch X5A T1R Transformer X7A R1T and R4T Outside air thermistor Part 1 – System Outline ESiEN02–01A 8.7 PCB Layout PCB Type D Applicable PCB 1 The table below contains the applicable PCB number and unit of this PCB type. PCB No. Unit 2P053997-1 (illustrated below) FHC35/45/60BZ7V1 The illustration below shows the PCB connectors. X27A X11A X10A X33A X19A X23A X30A X5A X35A 3 X24A X20A X25A X15A 4 X18A Connectors Part 1 – System Outline X36A The table below describes the PCB connectors. 5 Connector Connected to Description X5A X1M Terminal strip (P1 and P2) X10A T1R Transformer 230V/22V secundary X11A T1R Transformer 230V/22V primary X15A 33H Float switch X18A R2T Heat exchanger thermistor X19A R1T Air thermistor X20A M2F Fan motor X23A — Connector to capacity adapter X24A X2A on A2P Receiver IR remote control (option) X25A M3P Drain pump motor X27A X2M Power supply and communication to the outdoor unit X30A — Connector to interface adapter for Sky Air series (DTA102) X33A — Connector to adapter for wiring (option KRP1B) X35A X1A (KRP4) Connector to group control adapter power supply (16 VDC) for optional PCB KRP4 X36A M1A Swing flap motor 1–151 PCB Layout 11 8.8 ESiEN02–01A PCB Type E Applicable PCB The table below contains the applicable PCB number and unit of this PCB type. PCB No. Unit 2P060443-1 (illustrated below) FHYCP35/45/60/71/100/125B7V1 The illustration below shows the PCB connectors. X27A X11A X10A X33A X19A X23A X30A X5A 3 X35A X20A X24A X15A X25A 4 X18A Connectors 5 1–152 X36A The table below describes the PCB connectors. Connector Connected to Description X5A X1M Terminal strip (P1 and P2) X10A T1R Transformer 230V/22V secundary X11A T1R Transformer 230V/22V primary X15A 33H Float switch X18A R2T Heat exchanger thermistor X19A R1T Air thermistor X20A M2F Fan motor X23A — Connector to capacity adapter X24A X2A on A2P Receiver IR remote control (option) X25A M3P Drain pump motor X27A X2M Power supply and communication to the outdoor unit X30A — Connector to interface adapter for Sky Air series (DTA102) X33A — Connector to adapter for wiring (option KRP1B) X35A X1A (KRP4) Connector to group control adapter power supply (16 VDC) for optional PCB KRP4 X36A M1A Swing flap motor Part 1 – System Outline ESiEN02–01A 8.9 PCB Layout PCB Type F Applicable PCB 1 The table below contains the applicable PCB numbers and units of this PCB type. PCB No. Unit 2P060444-1 (or EC0060A) FHYBP35/45/60/71B7V1 2P060445-1 (or EC0061A) (illustrated below) FHYBP100/125B7V1 The illustration below shows the PCB connectors. X33A X11A X25A X27A 3 X15A X23A X18A 4 X19A X21A X30A X35A X10A X50A X5A 5 Connectors The table below describes the PCB connectors. Connector Connected to Description X5A X1M Terminal strip (P1 and P2) X10A T1R Transformer 230V/22V secundary X11A T1R Transformer 230V/22V primary X15A 33H Float switch X18A R2T Heat exchanger thermistor X19A R1T Air thermistor X21A M1F Fan motor X23A — Connector to capacity adapter X25A M3P Drain pump motor X27A X2M Power supply and communication to the outdoor unit X30A — Connector to interface adapter for Sky Air series (DTA102) X33A — Connector to adapter for wiring (option KRP1B) X35A X1A (KRP4) Connector to group control adapter power supply (16 VDC) for optional PCB KRP4 X50A Part 1 – System Outline In case no transfo is used: Connector to power supply PCB 1–153 PCB Layout 11 8.10 ESiEN02–01A PCB Type G Applicable PCB The table below contains the applicable PCB number and unit of this PCB type. PCB No. Unit 2P060446-1 (or EC0062A) (illustrated below) FDYP125/200/250B7V1 The illustration below shows the PCB connectors. X33A X11A 3 X25A X27A X15A X31A X23A X18A 4 X21A X19A X30A 5 Connectors 1–154 X35A X10A X50A X5A The table below describes the PCB connectors. Connector Connected to Description X5A X1M Terminal strip (P1 and P2) X10A T1R Transformer 230V/22V secundary X11A T1R Transformer 230V/22V primary X15A 33H Float switch X18A R2T Heat exchanger thermistor X19A R1T Air thermistor X21A K1F Magnetic contactor for fan motor (M1F) X23A — Connector to capacity adapter X25A M3P Drain pump motor X27A X2M Power supply and communication to the outdoor unit X30A — Connector to interface adapter for Sky Air series (DTA102) X31A — Connector to A3P (interlock PCB) X33A — Connector to adapter for wiring (option KRP1B) X35A X1A (KRP4) Connector to group control adapter power supply (16 VDC) for optional PCB KRP4 X50A — In case no transfo is used: Connector to power supply PCB Part 1 – System Outline ESiEN02–01A 8.11 PCB Layout PCB Type H Applicable PCB 1 The table below contains the applicable PCB number and unit of this PCB type. PCB No. Unit 2P068330-1 (illustrated below) MA56GZ7W11 The illustration below shows the PCB connectors. SD SC SB SA S3 S2 S1 3 4 S5 Connectors Part 1 – System Outline 5 S4 The table below describes the PCB connectors. Connector Connected to Description S1 — Power supply S2 T1R Transformer S3 PCB2 — S4 X2M Room A and B S5 X2M Room C and D SA Y11E Electronic expansion valve SB Y12E SC Y13E SD Y14E 1–155 PCB Layout 11 8.12 ESiEN02–01A PCB Type I Applicable PCB The table below contains the applicable PCB number and unit of this PCB type. PCB No. Unit 2PB32067-3 (illustrated below) MA90GZ7W11 The illustration below shows the PCB connectors. 3 S5 4 S1 S2 5 S10 Connectors 1–156 S4 The table below describes the PCB connectors. Connector Connected to Description S1 — Transformer S2 X21A Connector S4 S2PH High-pressure switch S5 — Power supply S10 — Connector for compressor overload/overcurrent Part 1 – System Outline ESiEN02–01A 8.13 PCB Layout PCB Type J Applicable PCB 1 The table below contains the applicable PCB number and unit of this PCB type. PCB No. Unit 2PB38042-21 (illustrated below) MA90GZ7W11 The illustration below shows the PCB connectors. SE SD SC SB SA S3 S2 S1 S7 3 4 5 S6 Connectors Part 1 – System Outline S5 S4 The table below describes the PCB connectors. Connector Connected to Description S1 X3M Terminal strip S2 T1R Transformer S3 PCB2 — S4 X2M Room A and B S5 X2M Room C and D S6 X2M Room E S7 Y1S Solenoid valve SA Y11E Electronic expansion valve SB Y12E SC Y13E SD Y14E SE Y15E 1–157 PCB Layout 11 8.14 PCB Type N Applicable 3 4 PCB ESiEN02–01A The table below contains the applicable PCB numbers and units of this PCB type. PCB No. Unit 4SW00954-1 RP71B7W1/T1 4SW00955-1 RP100/125B7W1/T1 4SW00956-1 RYP71B7W1 4SW00957-1 RYP100/125B7W1 4SW00958-1 RP200B7W1 4SW00959-1 RP250B7W1 4SW00960-1 (illustrated below) RYP200/250B7W1 4SW00962-1 RP71B7V1 4SW00963-1 RP100B7V1 4SW00964-1 RYP71B7V1 4SW00965-1 RYP100B7V1 The illustration below shows the PCB connectors. 5 X4A X5A X6A X23A X10A X20A X7A X24A X22A X8A X21A X25A X12A X11A X9A 1–158 X27A X1A X15A X14A Part 1 – System Outline ESiEN02–01A Connectors Part 1 – System Outline PCB Layout The table below describes the PCB connectors. Connector Connected to X1A X2A on A3P X4A R1T Air thermistor X5A R2T Heat exchanger thermistor X6A R3T Discharge thermistor X7A T1R Transformer X8A K1M Magnetic contactor (M1C) X9A S1PH High-pressure switch X10A S1LP Low-pressure switch X11A Q1L Thermo switch (M1F) X12A Q2L Thermo switch (M2F) X14A M1F Fan motor 1 X15A M2F Fan motor 2 X20A X1M Terminal strip X21A F1C Over current relay X22A Y1R 4-way valve X23A X1A on A2P — X24A Y1E Expansion valve X25A J1HC Crankcase heater X27A Y1S Solenoid valve 1 Description 3 4 5 1–159 PCB Layout 11 8.15 ESiEN02–01A PCB Type O Applicable PCB The table below contains the applicable PCB number and unit of this PCB type. PCB No. Unit 2P060449-1 (illustrated below) FUYP71/100/125BV17 The illustration below shows the PCB connectors. X33A X11A X27A X14A 3 X15A X20A X23A X29A X18A 4 X25A X19A X35A 5 Connectors 1–160 X30A X10A X5A X24A The table below describes the PCB connectors. Connector Connected to Description X5A X1M Terminal strip (P1 and P2) X10A X2A on A2P PCB (transformer 230 V/16 VDC) X11A X1A on A2P PCB (transformer 230 V/16 VDC) X14A 33A Limit switch (swing flap) X15A 33H Float switch X18A R2T Heat exchanger thermistor X19A R1T Air thermistor X20A M1F Fan motor X23A — Connector for capacity adapter X24A X2A on A3P Connected when the infrared remote control kit is used X25A M1P Drain pump motor X27A X2M Power supply and communication to the outdoor unit X29A M1A Swing flap motor X30A — Connector to interface adapter for Sky Air series (DTA102) X33A — Connector to adapter for wiring (option KRP1B) X35A X1A (KRP4) Connector to group control adapter power supply (16 VDC) for optional PCB KRP4 Part 1 – System Outline ESiEN02–01A 8.16 PCB Layout PCB Type P Applicable PCB 1 The table below contains the applicable PCB number and unit of this PCB type. PCB No. Unit 2P060447-1 (illustrated below) FHYKP35/45/60/71BV1 The illustration below shows the PCB connectors. X33A X11A X29A X25A X27A X14A 3 X15A X23A X18A X21A X19A X30A X35A Connectors Part 1 – System Outline X10A 4 X5A 5 The table below describes the PCB connectors. Connector Connected to Description X5A X1M Terminal strip (P1 and P2) X10A X2A on A2P PCB (transformer 230 V/16 VDC) X11A X1A on A2P PCB (transformer 230 V/16 VDC) X14A 33A Limit switch (swing flap) X15A 33H Float switch X18A R2T Heat exchanger thermistor X19A R1T Air thermistor X21A — Fan motor X23A — Connector to capacity adapter X25A M1P Drain pump motor X27A X2M Power supply and communication to the outdoor unit X29A M1A Swing flap motor X30A — Connector to interface adapter for Sky Air series (DTA102) X33A — Connector to adapter for wiring (option KRP1B) X35A X1A (KRP4) Connector to group control adapter power supply (16 VDC) for optional PCB KRP4 1–161 PCB Layout 11 8.17 ESiEN02–01A PCB Type Q Applicable PCB The table below contains the applicable PCB number and unit of this PCB type. PCB No. Unit 2P064849-1 (illustrated below) FHYP35/45/60/71/100/125BV1 The illustration below shows the PCB connectors. X33A X11A X27A X14A 3 X15A X20A X23A X29A X18A 4 X25A X19A X35A 5 Connectors X30A X10A X5A X24A X26A The table below describes the PCB connectors. Connector Connected to Description X5A X1M Terminal strip (P1 and P2) X10A T1R Transformer 230 V/22 V X11A T1R Ttransformer 230 V/22 V X14A 33A Limit switch (swing flap) X15A — When installing the drain pump, remove the jumper connector of X15A and carry out the additional wiring for float switch and drain pump. Connector to float switch 1–162 X18A R2T Heat exchanger thermistor X19A R1T Air thermistor X20A M1F Fan motor X23A — Connector for capacity adapter X24A X2A on A3P X24A is connected when the infrared remote control kit is used X25A — Connector to drain pump motor X26A M1F Fan motor feedback cable X27A X2M Power supply and communication to the outdoor unit X29A M1A Swing flap motor X30A — Connector to interface adapter for Sky Air series (DTA102) X33A — Connector to adapter for wiring (option KRP1B) X35A X1A (KRP4) Connector to group control adapter power supply (16 VDC) for opitonal PCB KRP4 Part 1 – System Outline ESiEN02–01A 8.18 PCB Layout PCB Type R Applicable PCB 1 The table below contains the applicable PCB number and unit of this PCB type. PCB No. Unit 2P060448-1 (illustrated below) FAYP71/100BV1 The illustration below shows the PCB connectors. X27A X5A X10A X23A 3 X11A X18A X19A X98A X20A Connectors Part 1 – System Outline X25A X29A 4 X24A X35A X26A X30A X14A X15A 5 The table below describes the PCB connectors. Connector Connected to Description X5A X1M Terminal strip (P1 and P2) X10A X2A on A2P Power supply PCB X11A X1A on A2P Power supply PCB X14A 33A Limit switch (swing flap) X15A — Float switch X18A R2T Heat exchanger thermistor X19A R1T Air thermistor X20A M1F Fan motor power supply X23A — Connector for capacity adapter X24A X2A on A3P X24A is connected when the wirelesss remote control is used X25A — Drain pump motor X26A M1F Fan motor feedback cable X27A X2M Power supply and communication to the outdoor unit X29A M1A Swing flap motor X30A — Connector to interface adapter for Sky Air series (DTA102) X35A X1A (KRP4) Connector to group control adapter power supply (16 VDC) for optional PCB KRP4 X98A C1R Capacitor (M1F) 1–163 PCB Layout ESiEN02–01A 11 3 4 5 1–164 Part 1 – System Outline ESIEN02–01A 4 Part 2 Functional Description What is in this part? 2 3 This part contains the following chapters: Chapter See page 1–General Functionality 2–3 2–Overview of the cooling mode functions 2–25 3–Overview of the heating mode functions 2–37 4 5 Part 2 – Functional Description 2–1 ESIEN02–01A 1 2 3 5 2–2 Part 2 – Functional Description ESiEN02–01A General Functionality Part 2 1 1 General Functionality 2 1.1 What Is in This Chapter? Introduction Overview This chapter contains information on the functions used to control the system. Understanding these functions is vital when diagnosing a malfunction that is related to the functional control. 3 This chapter contains the following topics: Topic See page 1.2–Functions of Thermistors: Small Heat Pumps 2–4 1.3–Functions of Thermistors: Large Heat Pumps 2–5 1.4–Operating Modes and Control Modes 2–7 1.5–Forced Operating Mode (Emergency Operation) 2–8 1.6–Switching to Forced Operating Mode (Emergency Operation) 2–10 1.7–Thermostat Control 2–11 1.8–Forced Thermostat OFF 2–13 1.9–HPS and LPS Function 2–14 1.10–Simulated Operation Function 2–15 1.11–Discharge Pipe Temperature Control 2–16 1.12–Gas Shortage Function 2–17 1.13–Crankcase Heater Control (R(Y)P200-250B Only) 2–18 1.14–Drain Pump Control 2–19 1.15–Fan and Flap Operations 2–21 1.16–Auto-Restart Function 2–22 1.17–Using Conditions for Remote Control Thermostat 2–23 Part 2 – Functional Description 4 5 2–3 General Functionality 1 1.2 ESiEN02–01A Functions of Thermistors: Small Heat Pumps Locating the thermistors The thermistors on the illustration below are used to control the system. This control secures a proper operation and prevents problems of the unit. Outdoor unit Indoor unit 2 2 3 3 1 4 4 Functions of the thermistors The table below contains the functions of the small h/p. Thermistor 1 5 2 3 4 2–4 Location Indoor heat exchanger Wiring symbol Mode Function R2T Cooling Freeze-up thermostat Heating ■ Hot start indoor fan ■ Peak cut-off Indoor air return R1T Outdoor heat exchanger R2T Outdoor air return R1T Cooling Thermostat control Heating Thermostat control Cooling Not used Heating ■ Frost prevention and overload prevention ■ Defrost initiation and termination Cooling Low ambient control Heating ■ Frost prevention ■ Defrost initiation Part 2 – Functional Description ESiEN02–01A 1.3 General Functionality Functions of Thermistors: Large Heat Pumps Locating the thermistors 1 The thermistors on the illustration below are used to control the system. This control secures a proper operation and prevents problems of the unit. Outdoor unit 2 3 4 3 Indoor unit 1 4 2 p> 5 p< 5 Functions of the thermistors The table below contains the thermistor functions of the large h/p. Thermistor 1 Location Indoor heat exchanger Wiring symbol Mode Function R2T Cooling ■ Optimise discharge temp. (evap. temp.) ■ Freeze-up thermostat ■ Optimise discharge temp. (cond. temp.) ■ Integral capacity calculation (to determine defrost) ■ Hot start indoor fan ■ Peak cut-off ■ Outdoor unit fan control ■ Thermostat control ■ Start-up control expansion valve and outdoor unit fan ■ Outdoor fan speed control ■ Thermostat control ■ Start-up control expansion valve and outdoor unit fan ■ Integral capacity calculation (to determine defrost) ■ Peak cut-off Heating 2 Indoor air return R1T Cooling Heating Part 2 – Functional Description 2–5 General Functionality ESiEN02–01A Thermistor 1 3 Location Outdoor heat exchanger Wiring symbol Mode Function R2T Cooling ■ Optimise discharge temp. (cond. temp.) ■ Integral capacity calculation (to determine freeze-up) ■ Optimise discharge temp. (evap. temp.) ■ Defrost start/stop ■ Outdoor fan speed control ■ Start-up control expansion valve and outdoor unit fan ■ Integral capacity calculation (to determine freeze-up) ■ Integral capacity calculation (to determine defrost) ■ Start-up control expansion valve and outdoor unit fan ■ Cooling overload ■ Check refrigerant shortage/too much refrigerant ■ Expansion valve control ■ Heating overload ■ Check refrigerant shortage/too much refrigerant ■ Expansion valve control Heating 2 4 Outdoor air return R1T Cooling 3 Heating 4 5 Discharge pipe compressor R3T Cooling Heating 5 2–6 Part 2 – Functional Description ESiEN02–01A 1.4 General Functionality Operating Modes and Control Modes Operating modes Control modes 1 The two operating modes are: ■ Normal operating mode ■ Forced operating mode. 2 The table below contains the different control modes of the Sky Air B-series air conditioners. Operating mode Control mode Normal operating mode Cooling Dry keep 3 Heating Defrosting (automatic) Pump down Stop mode Forced operating mode 4 Forced cooling Forced heating Forced defrosting 5 Part 2 – Functional Description 2–7 General Functionality 1 1.5 Forced Operating Mode (Emergency Operation) Applicable units 2 3 ESiEN02–01A Purpose The forced operating mode is applicable for the following units: Model type For this unit, you can go to... RY35-45E(A)Z7V1 ■ Forced cooling mode ■ Capacity control RP71-250B Forced cooling mode RYP71-250B ■ Forced cooling mode ■ Forced heating mode The table below describes the purpose of the forced operating mode. If... 4 Starting conditions 5 Then... ■ Remocon is malfunctioning, or ■ Indoor PCB is off line, or ■ Outdoor PCB is off line Forced operating mode can be used to go to cooling or heating. In forced operating mode, the compressor is forced to operate until the malfunctioning indoor or outdoor PCB is back online. You can operate the system manually by changing the emergency switch on the indoor and outdoor PCB from “normal” to “emergency”. However, when in emergency operation, the equipment cannot control the temperature. Make sure to set both indoor and outdoor unit to emergency. See page 2–10. Ending conditions You can end the emergency operation by changing the emergency switch back to “normal” while the power is OFF. Emergency operation The table below describes what happens when you change the emergency switch to “emergency”. Changing the emergency switch to “emergency” for the... Switches ON... Indoor unit ■ Indoor fan ■ Drain pump ■ Compressor ■ Outdoor fan(s) Outdoor unit 2–8 Part 2 – Functional Description ESiEN02–01A Time chart General Functionality The time chart below illustrates emergency operation. ■ In cooling, the unit runs for 20 min and then stops for 10 min in order to avoid freeze-up of the indoor coil. ■ During emergency operation, do not attempt to operate the equipment from the remote control. The remote control shows 88 while the emergency operation is active on the indoor unit. Power supply 1 2 10 s Motorized valve 4-way valve Fully closed 3 Compressor Outdoor unit fan Solenoid valve Active components 4 60 s The table below shows when the most important components are active in the different forced operating modes. Component Forced cooling Forced heating Forced defrosting Compressor ON ON ON 4-way valve ■ RY35-45E(A)Z7V1: ON ■ RY35-45E(A)Z7V1: OFF ■ RY35-45E(A)Z7V1: ON ■ RYP71-250B: OFF ■ RYP71-250B: ON ■ RYP71-250B: OFF Outdoor unit fan H fan speed H fan speed OFF Indoor unit fan H fan speed H fan speed H fan speed Drain pump ON OFF ON Additional info 5 To avoid misunderstandings, take the following into account: ■ If the PCB or the motorized valve is malfunctioning, emergency operation cannot be carried out. ■ No signal is transmitted between the indoor and outdoor units and remocon. ■ If a safety device should be activated during emergency operation, all actuators are turned OFF. ■ “Heat” cannot be set for c/o air conditioners. ■ Emergency operation uses (and switches ON) both indoor and outdoor control PCBs. The outdoor control PCB determines the changeover. ■ In heating, defrosting is activated once every hour. Part 2 – Functional Description 2–9 General Functionality 1 1.6 ESiEN02–01A Switching to Forced Operating Mode (Emergency Operation) Before switching Before moving the switches to emergency operation, make sure to turn OFF the power firstly. During emergency operation, do not attempt to operate the equipment from the remote control. The remote control displays 88 while the emergency operation is active on the indoor unit. 2 Switching 3 To switch to forced operating mode, proceed as follows: Step Action 1 Turn OFF the power. 2 Switch ON the emergency switch (SS1) on the indoor PCB. normal emergency (SS1) 4 3 Switch ON the emergency switch on the outdoor PCB. ON COOL ON 5 1 2 OFF HEAT Switch 2 is not applicable for the c/o units. 4 Switch the emergency switch on the outdoor PCB to the forced mode you prefer. ON COOL ON 1 2 OFF HEAT Switch 2 is not applicable for the c/o units. 5 Before switching back 2–10 Turn ON the power. Before moving the switches back to normal operating mode, make sure to turn OFF the power firstly. Part 2 – Functional Description ESiEN02–01A 1.7 General Functionality Thermostat Control 1 Applicable units All units Purpose The purpose of thermostat control is to control the compressor operation, by sensing the suction air. Preventing thermostat OFF conditions The thermostat control prevents the thermostat from turning OFF in the following conditions: ΔTr Time chart ■ Initial operation for the first 2.5 min, or ■ Defrosting, or ■ Forced operating mode. 2 3 The table below shows how to calculate ?Tr. In... ⌬Tr = Remark Cooling Tr - Ts ■ Tr = indoor unit suction air temp. Heating Ts - Tr ■ Ts = temp. set by the remote control 4 The time chart below illustrates the thermostat control. ⌬Tr 5 1K 0K ON Thermostat OFF Thermostat The table below describes when the thermostat turns ON and OFF. When... ■ ⌬Tr ≥ 1 K ■ Guard timer of the compressor has counted down (3 min) ■ ⌬Tr ≤ 0 K ■ Thermostat is ON for min. 2 min Part 2 – Functional Description Then the thermostat turns... ON OFF 2–11 General Functionality 1 Preset temp. range ESiEN02–01A The table below illustrates the preset temperature range. 16 17 18 19 20 21 22 23 24 Display 26 27 28 29 30 31 32 33 34 25 Initial setting Cooling 2 25 Setting 25 Display 25 Setting 25 Cooling 25 Heating 25 Heating 3 Remote control 4 A Automatic changeover 5 Wired Wireless 25 Example L M H (19) (21) (22) (23) (25) (When the display is “25” or “H”) Cool/heat selection Automatic cooling -2˚C 25 Automatic heating +2˚C Thermostat ON Cooling Thermostat ON/OFF Thermostat OFF Heating +1˚C Thermostat ON -1˚C 2–12 Thermostat OFF Part 2 – Functional Description ESiEN02–01A 1.8 General Functionality Forced Thermostat OFF 1 Applicable units All indoor units Purpose The outdoor unit independently turns its thermostat OFF by means of control other than thermostat OFF commands from the indoor unit. Method The table below contains the different conditions for which the thermostat is turned OFF by the outdoor unit. Thermostat OFF control Indicator Starting conditions Result Reset 3 Freeze-up function: See page 2–27. Used input 2 Cooling overload Only for R(Y)P71-250B Outdoor heat exchanger temperature Tc Tc > 63°C for 90 s continuously (min. 60 - max. 66°C for practice function) Heating overload (peak cut-off) Indoor heat exchanger temperature Tc Tc > 62.5°C for 30 s continuously (min. 59.5 - max. 65.5°C for practice function) Discharge pipe high temperature Only for R(Y)P71-250B Discharge pipe temperature T2 Td > 125°C for 20 s continuously Td disconnection Only for R(Y)P71-250B Discharge pipe thermistor T2 Td is determined to be disconnected from the piping 5 min after the compressor starts. Td < 55°C Td < Ta + 10°C ΔTd ≤ 5 K The thermostat is turned OFF. Next start, initial opening E.V.: + 70 pulses (cooling) + 80 pulses (heating) 4 Remocon OFF 5 Retry 6 x until final error “F3” The forced thermostat OFF control uses the following inputs: Input Connection on indoor PCB Connection on outdoor PCB Outdoor heat exchanger thermistor — R2T Indoor heat exchanger thermistor R2T — Discharge pipe thermistor — R3T Part 2 – Functional Description 2–13 General Functionality 1 1.9 ESiEN02–01A HPS and LPS Function Applicable units R(Y)P71-250B Purpose HPS (High-Pressure Switch) 2 If the pressure at the discharge side of the compressor becomes abnormally high, the HPS stops the unit automatically in order to prevent it from breaking down. LPS (Low-Pressure Switch) If the pressure at the suction side of the compressor becomes abnormally low, the LPS stops the unit automatically in order to prevent it from breaking down. 3 Method 4 The table below describes what happens in case of HPS or LPS activation. If the... is activated Then... Remark HPS The compressor stops and stands by for 3 min. LPS The compressor stops and stands by for 3 min. If this is activated an additional 6 times from the first detection and before it is turned OFF by the remote control, the operation stops due to malfunction. However, depending on the operating conditions, the compressor may not turn OFF. 5 Used input 2–14 The HPS and LPS detection function uses the following inputs: Input Connection on indoor PCB Connection on outdoor PCB High-pressure switch — X9A Low-pressure switch — X10A Part 2 – Functional Description ESiEN02–01A 1.10 General Functionality Simulated Operation Function Applicable units ■ R(Y)P71-250B ■ RY35-45E(A)Z7V1 1 Purpose The purpose of the simulated operation function is to avoid the unit from stopping if the heat exchanger thermistor or air thermistor is malfunctioning. Method If the air thermistor (for all models listed) or the heat exchanger thermistor is malfunctioning (out of its normal range), simulated operation is carried out while malfunction is displayed on the remote control. If the air or heat exchanger thermistor becomes normal again, the simulated operation function is interrupted and the normal operation restarts. The malfunctioning error disappears. Used input 2 3 The simulated operation function uses the following inputs: Input Connection on indoor PCB Connection on outdoor PCB Outdoor air thermistor — R1T-X4A Outdoor heat exchanger thermistor — R2T-X5A Indoor air thermistor R1T-X19A — Indoor heat exchanger thermistor R2T-X18A — 4 5 Part 2 – Functional Description 2–15 General Functionality 1 1.11 ESiEN02–01A Discharge Pipe Temperature Control Applicable units R(Y)P71-250B Purpose The purpose of the discharge pipe temperature control is to prevent a discharge pipe temperature that is too high or too low. Low temp. starting conditions The table below contains the low temperature conditions to start the discharge pipe temperature control. 2 3 Function Description Starting conditions Wet operation Prevents liquid suction to the compressor. ■ Change in E.V. opening < 50 pulses ■ Td < Tc + 10°C ■ Td < 55°C ■ After start-up + 5 min: - ΔTd ≤ 5 K Thermistor out 4 5 Detects if the discharge thermistor is not in the correct position. F3-error occurs if the conditions... Are met for 15 min continuously. Are repeated 6 times. - Td < Ta + 10°C High temp. starting conditions Used input 2–16 The table below contains the high temperature conditions to start the discharge pipe temperature control. F3-error occurs if the conditions... Function / description Starting conditions Detects too high discharge gas temperatures. Td ≥ 125°C for 20 s continuously Are repeated 6 times. The discharge pipe temperature control uses the following inputs: Input Connection on indoor PCB Connection on outdoor PCB Outdoor discharge thermistor — R3T-X6A Outdoor heat exchanger thermistor — R2T-X5A Indoor heat exchanger thermistor R2T-X18A — Part 2 – Functional Description ESiEN02–01A 1.12 General Functionality Gas Shortage Function 1 Applicable units R(Y)P71-250B Purpose The purpose of the gas shortage function is to detect refrigerant shortage before the unit stops due to a discharge temperature that is too high. Method When the thermostat is turned OFF due to a discharge pipe temperature that is too high and the E.V. opening is 450 pulses or more, the gas shortage error is activated. However, operation does not stop due to gas shortage. To check the gas shortage error (U0), see page 3–54. Used input 2 3 The gas shortage function uses the following inputs: Input Connection on indoor PCB Connection on outdoor PCB Outdoor discharge thermistor — R3T-X6A Outdoor expansion valve — Y1E-X24A 4 5 Part 2 – Functional Description 2–17 General Functionality 1 1.13 Crankcase Heater Control (R(Y)P200-250B Only) Applicable units R(Y)P200-250B Purpose The purpose of the crankcase heater control is to prevent refrigerant from remaining in the compressor by heating the crankcase heater of the compressor. Method Check the discharge temperature of the compressor during an OFF-cycle. Starting and ending conditions The table below describes the starting and ending conditions. 2 3 ESiEN02–01A If... And Then the crankcase heater is... Compressor OFF (K1M not energized) Td < 70°C ON Td > 75°C OFF Compressor ON (K1M energized) — 4 5 2–18 Part 2 – Functional Description ESiEN02–01A 1.14 General Functionality Drain Pump Control Applicable units 1 The drain pump control is applicable for the following units: Model type Model name Cassette FHYCP (standard) and FUYP (standard) Duct FHYBP (standard) and FDYP (optional) Corner FHYKP (standard) Ceiling FHYP (optional) 2 Purpose The purpose of the drain pump control is to control the water draining from the drain pan. Starting conditions The drain pump control starts the drain pump when one of the following conditions is fulfilled: Method ■ The cooling operation is activated, or ■ The level in the drain pan becomes abnormally high, or ■ Freeze-up prevention is detected in cooling operation. 3 4 The float switch opens because an abnormal drain level is detected in the drain pan. The table below describes the activation at open float switch. Used input 5 Situation Activation at open float switch Thermostat ON 1. The thermostat is immediately turned OFF. 2. The drain pump continues to operate for minimum 10 min. 3. If the float switch closes again within 80 s, cooling can restart after the 10 min recovery. Thermostat OFF 1. The thermostat stays forced OFF. 2. The drain pump starts to operate for minimum 10 min. 3. If the float switch closes again within 80 s, cooling can restart after the 10 min recovery. Float switch opens each time the drain pump stops. After five retrials the error code “AF” flashes on the remote control. The drain pump control uses the following inputs: Input Connection on indoor PCB Connection on outdoor PCB Float switch (33H) X15A — Magnetic relay drain pump (RyP) X25A — Part 2 – Functional Description 2–19 General Functionality 1 ESiEN02–01A Detection system All applicable units use a drain pan water level detection system of the float type. Float type: During start-up The time chart below illustrates the drain pump control during start-up. Float switch 2 Water level abnormality Normal ON Compressor OFF ON Drain pump 3 OFF Error processing 5 min 5s 5 min Abnormal Normal 1 min 20 4 Float type: During operation (compr. ON) The time chart below illustrates the drain pump control during start-up. Float switch Water level abnormality Normal ON 5 Compressor OFF ON Drain pump OFF 5 min Error processing 2–20 5s 5 min Abnormal Normal Part 2 – Functional Description ESiEN02–01A 1.15 General Functionality Fan and Flap Operations Heating operation 1 The table below contains the fan and flap operations. Function In... Fan Flap (FHYCP, FHYKP and FHYP) Flap (FAYP) Remote control indication Hot start after defrost Swing operation OFF Horizontal Horizontal Swing Defrost Thermostat OFF Airflow direction setting Set position Swing operation Swing Airflow direction setting Set position Swing operation LL Swing Airflow direction setting Set position Hot start after thermostat OFF (cold air prevention) Swing operation Swing Airflow direction setting Set position Stop (error) Swing operation OFF Fully closed (horizontal) Airflow direction setting Overload thermostat OFF Cooling operation Swing operation 2 3 4 — Fully closed LL Horizontal Airflow direction setting Swing Set position 5 The table below contains the fan and flap operations. Function In... Fan Flap (FHYCP, FHYKP and FHYP) Flap (FAYP) Remote control indication Thermostat ON (microcomputer controlled dry keep mode) Swing operation L Swing Swing Swing Setting Setting Set position Thermostat OFF (microcomputer controlled dry keep mode) Swing operation Horizontal Horizontal Swing Setting Setting Set position Thermostat OFF (cooling) Swing operation Horizontal Horizontal Swing Setting Setting Set position Stop (error) Swing operation Horizontal Downward (horizontal) — Setting Downward Horizontal Horizontal Swing Setting Setting Set position Airflow direction setting OFF Airflow direction setting Setting Airflow direction setting OFF Airflow direction setting Freeze-up prevention in microcomputer controlled dry keep mode (including cooling operation) Swing operation Airflow direction setting Part 2 – Functional Description L 2–21 General Functionality 1 1.16 ESiEN02–01A Auto-Restart Function Applicable units All units Purpose The purpose of the auto-restart function is to resume the same operating mode after the power was turned OFF as when the unit was operating. Turning OFF power When you have to turn OFF the power supply in order to carry out maintenance, make sure to turn the remote control’s ON/OFF switch OFF firstly. 2 If you turn OFF the power supply while the remote control’s ON/OFF switch is still ON, the “auto-restart function” automatically starts the indoor fan immediately or the outdoor unit fan starts automatically 3 min after the power supply is turned back ON. 3 4 5 2–22 Part 2 – Functional Description ESiEN02–01A 1.17 General Functionality Using Conditions for Remote Control Thermostat 1 Applicable units All units Wired remote controls The remote control thermostat is only available in wired remote controls. Conditions in which the rem. contr. thermostat is not used Even when the “use remote control thermostat” is selected in service mode, the remote control thermostat is not always used. Cooling 2 The table below contains the conditions in which the remote control thermostat is not used. 3 Condition The remote control thermostat is not used when... Except... 1 The remote control thermostat malfunctions. — 2 The “one remote control group control” is selected. For simultaneous ON/OFF operation. 3 The set temp./air suction temp. combination is out of range. See further in this section. When the automatic operation is selected. If so, the remote control can be used. The diagram below shows the operation range of the set temperature/air suction temperature combination. 5 ts: Set temp. (°C) Remote control thermostat operation range Differential zone th: Suction air temp. (°C) Heating The diagram below shows the operation range of the set temperature/air suction temperature combination. ts: Set temp. (°C) Remote control thermostat operation range Differential zone th: Suction air temp. (°C) Part 2 – Functional Description 4 2–23 General Functionality ESiEN02–01A 1 2 3 4 5 2–24 Part 2 – Functional Description ESiEN02–01A Overview of the cooling mode functions Part 2 1 2 Overview of the cooling mode functions 2 2.1 What Is in This Chapter? Introduction Overview This chapter contains information on the functions used to control the system when the system is in cooling mode. Understanding these functions is vital when diagnosing a malfunction that is related to the functional control. 3 This chapter contains the following topics: Topic See page 2.2–Dry Keep Mode 2–26 2.3–Freeze-Up Function in Cooling or Dry Keep 2–27 2.4–Outdoor Fan Starting Control in Cooling or Dry Keep Mode 2–30 2.5–Normal Outdoor Fan Control in Cooling Operation 2–32 2.6–Low Outside Temperature Control in Cooling Operation (Year Round Cooling) 2–33 2.7–High Pressure Protection Control in Cooling Operation 2–34 2.8–Condensation Avoidance Control 2–35 Part 2 – Functional Description 4 5 2–25 Overview of the cooling mode functions 2 Dry Keep Mode Applicable units All units Purpose The purpose of the dry keep mode is to remove humidity while maintaining the room temperature. Method The points of thermostat ON or OFF are determined according to the suction air temperature at start-up of the unit operation. The set temperature and flow rate are not displayed on the remote control. Suction air temp. 1 2.2 3 4 ESiEN02–01A Thermostat 5 Operation condition Operation start-up Thermostat ON ΔTr (Differential) Thermostat OFF When dry keep is selected on the remote control, the unit detects the ambient temperature. This ambient temperature is then the setpoint. The thermostat is turned OFF when the air return temperature drops below this setpoint. The thermostat is turned ON in one of the following conditions: Suction air temperature Thermostat ON ΔTr Tr ≥ 24°C Tr 1.5°C 18°C ≤ Tr < 24°C Tr 1.0°C Tr < 18°C 18°C The table below describes the operation condition. Compressor condition ON OFF Fan speed L OFF Flap angle Set angle PoO Air flow direction set with remote control Used input 2–26 Setting indication The dry keep function uses the following inputs: Input Connection on indoor PCB Connection on outdoor PCB indoor air temperature R1T X19A — Part 2 – Functional Description ESiEN02–01A 2.3 Overview of the cooling mode functions Freeze-Up Function in Cooling or Dry Keep Applicable units Starting conditions ■ R(Y)P71-250B ■ FHYCP, FHYBP, FDYP, FUYP, FAYP and FHYKP 1 In order to avoid formation of ice on the indoor heat exchanger in cooling and dry mode, the system automatically starts up a freeze-up cycle when a number of specific conditions are fulfilled. 2 Starting conditions 1 ■ The compressor has been running for less than A min. ■ The integral cooling capacity decreases for 200 s continuously (see integral capacity calculation further in this section). ■ Te < -1°C for 1 min continuously (0°C for FAY indoor units). 3 Starting conditions 2 (FAYP indoor units) ■ The compressor has been running for more than A min. ■ The integral cooling capacity decreases for B s continuously and Te < F°C for 1 min continuously (see integral capacity calculation further in this section), or Te < -1°C for 1 min continuously. 4 Starting conditions 2 (not-FAYP indoor units) ■ The compressor has been running for more than A min. ■ The integral cooling capacity decreases for B s continuously (see integral capacity calculation further in this section). ■ Te < C°C for 1 min continuously. Starting condition 3 Te < D°C for E min accumulated. ■ Starting conditions 4 ■ The compressor has been running for more than 1 min continuously while Te ≤ -5°C. ■ Compressor ON → OFF. Starting conditions 5 A, B, C, D, E and F ■ The compressor has been running for more than 8 min continuously while the outdoor ambient temp. < -2.9 x room temp. + 79°C. ■ The compressor has been running for more than 8 min continuously while Te < -5°C for 1 min continuously. The table below contains the values of A, B, C, D, E and F in function of the DIP switch settings on the outdoor PCB. DIP switch Mode A B C D E F OFF 20 min 100 s -1°C -1°C 25 min 0°C ON 8 min 0s 0°C +1°C 15 min +2°C +3°C 2-3 2-4 0 OFF 1 ON 2 OFF 3 ON Part 2 – Functional Description 5 min +2°C 2–27 5 Overview of the cooling mode functions 1 Integral capacity ESiEN02–01A The illustration below shows the integral capacity in function of the compressor running time. Max. integral capacity value Integral capacity 2 Diminishing integral capacity Compr. ON time 3 Freeze-up operation Cooling or dry keep Mode 0 Intelligent control mode When the DIP switches are in mode 0, “intelligent freeze-up prevention control” determines the freeze-up activation. The outdoor unit can determine the freeze-up activation. 4 Mode 1 Disabled intelligent control mode The table below contains the freeze-up conditions, these are the same as for the Sky Air G- and K-series. 5 Mode 2 Condition (OR) Evap. temp. Timers Remarks 1 -1°C 40 min compressor accumulated time — 2 -3°C Te ≤ -3°C for 1 min continuously after minimum 8 min of operation Only for FHYP 3 -5°C Te ≤ -5°C for 1 min continuously after minimum 8 min of operation For indoor units other than FHYP Added countermeasure to avoid ice/water blow out during freeze-up cycle. Mode 2 enables the possibility to start a freeze-up activation decision by the outdoor unit, but with more severe conditions than in mode 0. Mode 3 2–28 Model Used in case of... FAY Reverse angle installation for water drain flow. 4-way cassette 2- or 3-way air outlet. Mode 3 is used in case mode 2 is insufficient as countermeasure. Part 2 – Functional Description ESiEN02–01A Ending condition Heating operation during freeze-up Overview of the cooling mode functions The table below contains the freeze-up operation ending conditions. In case of... The freeze-up operation is ended when... Mode 0, 2 or 3 Te > +10°C for 10 min continuously Mode 1 Te > +7°C for 10 min continuously 1 2 Heating operation activation during freeze-up activation is possible. 3 4 5 Part 2 – Functional Description 2–29 Overview of the cooling mode functions 1 2.4 Outdoor Fan Starting Control in Cooling or Dry Keep Mode Applicable units 2 ESiEN02–01A ■ R(Y)P71-250B ■ R35-45EZ7V11 ■ RY35-45E(A)Z7V1 Purpose The purpose is to avoid that the discharge pressure would start to rise, and stop the unit. Unit specifications: R35-45EZ7V11 and RY35-45E(A)Z7V1 ■ R35-45EZ7V11 has a mechanical thermostat. ■ RY35-45E(A)Z7V1 has an air thermistor and a low-high speed shift. Method: R35-45EZ7V11 and RY35-45E(A)Z7V1 When the compressor starts, the fan keeps running at starting fan speed (no delay). The fan speed depends on the ambient temperature. The different fan speeds for the according outdoor air temperatures are shown in the table below. 3 4 5 Method: R(Y)P71-250B Operating mode Outdoor air temperature Ta Starting fan speed Cooling mode, dry keep mode Ta > 20°C H speed Ta < 17°C L speed When the compressor starts, the fan keeps running for 3 min at starting fan speed. The starting fan speed depends on the ambient temperature. The different fan speeds for the according outdoor air temperatures are shown in the table below. Operating mode Cooling mode, dry keep mode Fan speed for Ta < 3°C: R(Y)P71-250B 2–30 Outdoor air temp. Ta Starting fan speed Ta < 3°C ■ When the compressor is ON for the first 20 s: Fan speed = OFF ■ After 20 s: Fan speed = L speed 3°C ≤ Ta < 10°C L speed 10°C ≤ Ta < 23°C H speed Ta ≥ 23°C HH speed See further in this section... Fan speed for Ta < 3°C: R(Y)P71-250B Different fan speeds This fan starting control is made to be able to build up the compression ratio as soon as possible because this has two advantages: ■ It is better for the compressor to increase the compression ratio because the lubrication must be done by the pressure difference between low and high pressure. ■ The pressure difference is necessary for the h/p models to keep the 4-way valve in its correct position. Part 2 – Functional Description ESiEN02–01A Different fan speeds Overview of the cooling mode functions The table below explains the meaning of L, H and HH fan speed. 100 and 125 1 fan Upper fan (MF1) Lower fan (MF2) Fan 1 Fan 2 OFF OFF OFF OFF OFF OFF L L L L H OFF H H H H H H HH HH HH HH H H Fan operation L-tap starting compensation 1 71 200 and 250 2 When the outdoor fan is operated from OFF to L-tap, the fan motor does not turn, because of lack of starting torque. To avoid this, the fan motor operates at H-tap for the first 5 s after start-up, before changing to L-tap. 3 5s H L 4 OFF Used input The fan starting control in cooling or dry keep mode uses the following inputs: Input Connection on indoor PCB Connection on outdoor PCB Outdoor air temperature R1T — X4A Part 2 – Functional Description 2–31 5 Overview of the cooling mode functions 1 2.5 ESiEN02–01A Normal Outdoor Fan Control in Cooling Operation Applicable units R(Y)P71-250B Purpose The purpose of this normal outdoor fan control is to ensure a correct discharge pressure in function of the outdoor air and indoor room temperature. Method The table below shows in which conditions the outdoor fan works at low or high speed. 2 3 Condition Fan Speed Ta < 41.7 - 0.84 x Tr L Ta > 45.7 - 0.84 x Tr H Ta = ambient temperature = outdoor air temperature; Tr = room suction temperature. 4 Different fan speeds The table below explains the meaning of L, H and HH fan speed. 71 100 and 125 1 fan Upper fan (MF1) Lower fan (MF2) Fan 1 Fan 2 OFF OFF OFF OFF OFF OFF L L L L H OFF H H H H H H HH HH HH HH H H Fan operation 5 Used input 2–32 200 and 250 The normal outdoor fan control during cooling operation uses the following inputs: Input Connection on indoor PCB Connection on outdoor PCB Indoor room temperature R1T X19A — Outdoor air temperature R1T — X4A Part 2 – Functional Description ESiEN02–01A 2.6 Overview of the cooling mode functions Low Outside Temperature Control in Cooling Operation (Year Round Cooling) 1 Applicable units R(Y)P71-250 Purpose The purpose of the control is to prevent freezing of the indoor heat exchanger due to: ■ Drop of the low pressure ■ Indoor heat exchanger temperature (Te). 2 Method The method to control is reduction of the air flow volume of the outdoor unit fan. Starting and ending conditions ■ The control is not activated during start-up control. ■ The control is activated when the outdoor temperature drops below (41.7 - 0.84 x room suction temperature). At this temperature, the outdoor fan speed switches to L-tap. ■ The differential for the return condition is 4 K. 3 Outside air temp. (Ta) (°CDB) 46 4 H tap range 28 Ta < 45.7 - 0.84 x Tr (H tap return condition) 24 5 15 11 L tap range Ta > 41.7 - 0.84 x Tr (L tap condition) -5 21 Part 2 – Functional Description 37 Indoor suction air temp. (Tr) (°CDB) 2–33 Overview of the cooling mode functions 1 2 2.7 ESiEN02–01A High Pressure Protection Control in Cooling Operation Applicable units R(Y)P71-250B Purpose The purpose of the high pressure protection is to prevent a shutdown due to an error. Method The thermostat turns OFF immediately before HPS activation according to the outdoor heat exchanger temperature (Tc). Outd. unit heat exchanger temp. (Tc) Thermostat control 3 HPS retry 6th time: E3-error Max. Thermostat OFF after 90 s continuously 4 The temp. shifts: +1°C for each therm. OFF operation -1°C for each HPS activation Min. 5 2–34 Part 2 – Functional Description ESiEN02–01A 2.8 Overview of the cooling mode functions Condensation Avoidance Control 1 Applicable units FHYP Operating modes Regardless of whether the thermostat is ON or OFF, the condensation avoidance control can function in the following operating modes: Method ■ Cooling (automatic), or ■ Dry keep. 2 To avoid condensation on the swing flap, the condensation avoidance control is activated: 3 Stage Description 1 The fan operates in cooling mode with the blade in downward position (set on the remote control). 4 2 After 30 min, the blade moves to a horizontal position. However, the remote control still shows the downward position. 5 3 After 1 h operation in horizontal position, the blade moves back to its downward position for 30 min. 4 The unit operation is reset by: Part 2 – Functional Description ■ Changing the operating mode into “heating” or “fan”, or ■ Changing the air flow direction, or ■ Turning the unit operation ON or OFF. 2–35 Overview of the cooling mode functions ESiEN02–01A 1 2 3 4 5 2–36 Part 2 – Functional Description ESiEN02–01A Overview of the heating mode functions Part 2 1 3 Overview of the heating mode functions 2 3.1 What Is in This Chapter? Introduction Overview This chapter contains information on the functions used to control the system during heating mode. Understanding these functions is vital when diagnosing a malfunction that is related to the functional control. This chapter is only applicable to h/p units. 3 This chapter contains the following topics: Topic See page 3.2–Defrost Control 2–38 3.3–Draft Avoidance Control 1 2–41 3.4–Draft Avoidance Control 2 2–43 3.5–Outdoor Unit Identification Function 2–44 3.6–4-way Valve Control 2–45 3.7–Starting Outdoor Fan Control in Heating Mode 2–46 3.8–Normal Outdoor Fan Control in Heating Mode 2–47 3.9–Motor Operated Valve Control 2–49 Part 2 – Functional Description 4 5 2–37 Overview of the heating mode functions 1 3.2 Defrost Control Applicable units 2 ESiEN02–01A ■ RY35-45E(A)Z7V1 ■ RYP71-250B Purpose The purpose of the defrost control is to prevent frost on the outdoor heat exchanger coil. This frost forms when the unit is in heating position. Starting conditions: RYP71-250B The defrosting starts when either condition 1 or 2 has been realized. Condition 1 3 Condition 2 The compressor has been running for a total of 25 min since the start of heating or since the end of the previous defrosting. ■ Outdoor heat exchanger temp. ≤ -3°C, and ■ Outdoor heat exchanger temp. ≤ 0.4 x Ta - 5°C Outdoor heat exchanger temp. (Tc) (°CDB) 4 -15 -10 0 -5 5 Outside air temp. (°CDB) -1 -3 -5 5 -7 -9 Defrost activation range ■ Compressor ON ≥ 5 min continuously, and integral heating capacity diminishes (see further in this section), or ■ Ta > -5°C for 3 h accumulated (if DS1-2 is ON, 40 min; if DS2-1 is ON, 24 h), or ■ Ta ≤ -5°C for 6 h accumulated Outdoor fan is ON (not in overload control) Heating integral capacity Above condition for 10 min accumulated. Outdoor fan is OFF (overload control) The integral heating capacity is calculated by using the indoor unit data (R2T - R1T) divided by the compressor running time. Max. integral capacity value Integral capacity Diminishing integral capacity Compr. ON time Heating 2–38 Defrosting Part 2 – Functional Description ESiEN02–01A Defrost control RYP71-250B Overview of the heating mode functions The illustration below shows the defrost control. Defrosting start Outd. unit heat exchager temp. (Tc) 10˚C Compressor ON OFF 4-way valve ON OFF Motorized valve Outd. unit fan Ind. unit fan 1 Defrosting ending 480 400 300 200 100 2 Note 2 Note 1 3 ON OFF Note 3 ON OFF Note 4 4 Note Control and time Description 1 Motorized valve control during defrost operation After a defrost activation, the defrost motorized valve is at 480 pulses for a certain amount of time, and is then closed gradually to 100 pulses. Only when the discharge pipe temperature is high during defrost, the motorized valve opens at intervals. Defrost ending RYP71-250B 5 2 Motorized valve control after defrost operation The motorized valve is controlled to an optimum opening and the most suitable operating speed, according to the operating conditions at defrost activation. 3 Outdoor unit fan after defrost operation The fan operates at optimum fan tap, according to the operating conditions at defrost activation. 4 Hot start after defrost The unit remains in the hot start standby (indoor unit fan OFF) mode for: ■ 40 s after defrost ending, or ■ Until the indoor heat exchanger temperature increases. The defrost operation ends: ■ After 10 min, or ■ As soon as one of the following conditions is met after 1 min or more: - Outdoor heat exchanger temp. ≥ 10°C - Discharge pipe temp. > 120°C. Part 2 – Functional Description 2–39 Overview of the heating mode functions 1 Starting and ending conditions: RY35-45E(A)Z7V1 2 ESiEN02–01A Starting conditions The defrosting starts when all of the following conditions are fulfilled: ■ The compressor has been running over 40 min ■ If Ta ≥ 5°C, outdoor heat exchanger temperature < -3°C ■ Outdoor heat exchanger temperature < (Ta x 0,4) - 5°C. Ending conditions The defrosting stops when one of the following conditions is fulfilled: 3 4 Hot start after defrosting Used input 5 2–40 ■ Defrosting has been running over 10 min, or ■ Outdoor heat exchanger temperature > 12.5°C, or ■ High-pressure switch has been activated, or ■ Indoor unit has been switched OFF, or ■ Unit is in another mode than heating. The hot start function is activated: ■ 40 s after the defrosting ending, or ■ When Tc > 34°C (indoor heat exchanger temperature). The defrost control uses the following inputs: Input Connection on indoor PCB Connection on outdoor PCB Outdoor thermistor — R1T Outdoor heat exchanger thermistor — R2T Discharge pipe thermistor — R3T Defrosting start temperature changeover switch — DS1-2 Defrosting forced time changeover switch — DS2-1 Part 2 – Functional Description ESiEN02–01A 3.3 Overview of the heating mode functions Draft Avoidance Control 1 Applicable units 1 The draft avoidance control 1 is applicable for the following units: Model type Model name Cassette FHYCP and FUYP Corner FHYKP Ceiling FUYP Wall FAYP 2 Purpose The purpose of the draft avoidance control 1 is to avoid draft, which is very uncomfortable for the end users. Method The draft avoidance control 1 delays the moving of the flap setting to the Po0 position (= upper) for a certain amount of time in the following conditions: Heating mode and thermostat OFF ■ In heating mode and thermostat OFF, or ■ In defrosting. 4 The time chart below illustrates the draft avoidance control 1 in heating mode and thermostat OFF. Fan Flap Thermostat When the flap starts to move, there can be a draft. The fan speed decreases to LL speed but it takes some time because of its inertia. Setting LL 5 Setting Po0 Po0 ON 20 s Flap motor starts to drive the flap. OFF Flap moves from setting position to Po0 Defrosting 3 The time chart below illustrates the draft avoidance control 1 in defrosting. Fan Flap Defrosting When the flap starts to move, there can be a draft. The fan speed decreases to LL speed but it takes some time because of its inertia. Setting Off Setting Po0 Po0 Yes 20 s Flap motor starts to drive the flap. No Flap moves from setting position to Po0 Part 2 – Functional Description 2–41 Overview of the heating mode functions 1 Used inputs 2 ESiEN02–01A The draft avoidance control 1 uses the following inputs: Input Connection on indoor PCB Connection on outdoor PCB Limit switch for flap 33S — No. of fan turns X26A — Outdoor heat exchanger thermistor (start and end defrosting) — R2T 3 4 5 2–42 Part 2 – Functional Description ESiEN02–01A 3.4 Overview of the heating mode functions Draft Avoidance Control 2 Applicable units 1 The draft avoidance control 2 is applicable for the following units: Model type Model name Cassette FHYCP and FUYP Corner FHYKP Ceiling FUYP Wall FAYP 2 Purpose The purpose of the draft avoidance control 2 is to avoid draft when the flap is moving. Starting conditions The draft avoidance control 2 is activated when: Time chart ■ Hot start is finished, or ■ Cold air prevention control is finished. 3 4 If the fan speed is set to “H”, the fan turns at low speed for a certain amount of time. Fan H L OFF/LL Flap Setting T= 24 s (50Hz) 5 s (FH(Y)CP and FH(Y)KP) Po0 Hot start, Finished cold air prevention Used input T Draft avoidance control 2 uses the following inputs: Input Connection on indoor PCB Connection on outdoor PCB Limit switch for flap 33S — No. of fan turns X26A — Part 2 – Functional Description 2–43 5 Overview of the heating mode functions 1 3.5 ESiEN02–01A Outdoor Unit Identification Function Applicable units 2 The outdoor unit identification function is applicable for the following units: Model type Model name Cassette FHYCP and FUYP Corner FHYKP Ceiling FUYP Wall FAYP Duct FDYP and FHYBP 3 4 Purpose The purpose of the outdoor unit identification function is to enable the indoor unit to automatically determine which operating mode has to be set in function of the outdoor unit type (c/o or h/p). Operating modes The possible operating modes are: Outdoor unit Operating modes h/p ■ Fan ■ Cooling ■ Dry keep ■ Heating ■ Fan ■ Cooling ■ Dry keep 5 c/o Used input The outdoor unit identification function uses the following inputs: Input Connection on indoor PCB Connection on outdoor PCB Indoor PCB TC & RC — Outdoor PCB — TC &RC TC: Transmission circuit RC: Receiving circuit 2–44 Part 2 – Functional Description ESiEN02–01A 3.6 Overview of the heating mode functions 4-way Valve Control 1 Applicable units RYP71-250B Purpose The purpose of the 4-way valve control is to control how the superheated refrigerant passes through the 4-way valve. The 4-way valve control carries out the changeover switching of the 4-way valve. This changeover switching is only carried out during operation, because pressure difference is required to move the internal cylinder. Method Time chart When... Then the 4-way valve connects the outlet of the compressor with... Cooling Outdoor heat exchanger. Heating Indoor heat exchanger. 3 The table below describes the 4-way valve control operation. In... The 4-way valve is... Heating, except for defrosting ON ■ Cooling ■ Dry keep ■ Defrosting 4 OFF 5 The time chart below illustrates the 4-way valve control. Compressor Used input 2 ON OFF Unit mode Cooling / dry keep Heating Defrosting ON OFF 4-way valve ON OFF The 4-way valve control uses the following inputs: Input Connection on indoor PCB Connection on outdoor PCB Indoor air temperature R1T (auto changeover) X19A — Outdoor heat exchanger temperature R2T (defrost) — X5A Part 2 – Functional Description 2–45 Overview of the heating mode functions 1 3.7 ESiEN02–01A Starting Outdoor Fan Control in Heating Mode Applicable units RYP71-250B Purpose The purpose of the starting outdoor fan control is to control the fan speed in function of the indoor and outdoor unit air temperature. Method The illustration below shows the fan starting control in heating mode. 2 ■ LPS is not detected for 3 min after start-up. ■ The starting fan speed lasts 5 min. When the outside temperature is 10°C or lower, the fan speed stays at H for the first 5 s if it is switched from OFF to L. 3 Outdoor unit air temperature 9 4 OFF OFF OFF H RYP71-125B: OFF RYP200-250B: L OFF 4.5 H -1 HH H L 17 5 Different fan speeds The table below explains the meaning of L, H and HH fan speed. 71 100 and 125 1 fan Upper fan (MF1) Lower fan (MF2) Fan 1 Fan 2 OFF OFF OFF OFF OFF OFF L L L L H OFF H H H H H H HH HH HH HH H H Fan operation Used input 2–46 Indoor unit air temperature 24 200 and 250 The outdoor fan starting control in heating mode uses the following inputs: Input Connection on indoor PCB Connection on outdoor PCB Outdoor thermistor — R1T Suction thermistor R1T — Part 2 – Functional Description ESiEN02–01A 3.8 Overview of the heating mode functions Normal Outdoor Fan Control in Heating Mode Applicable units RYP71-250B Purpose The purpose of the normal outdoor fan control is to: Method 1 ■ Reduce the chance of overload during high ambient temperature. ■ Reduce the chance of icing up. 2 Normal fan control operation is done after 5 min of starting fan control operation. The operation range is divided into three areas (A, B and C). 3 Indoor heat exchanger temp. Outdoor air temp. (°CDB) 21 62.5 A 9 6 4,5 56.0 L OFF H L C 4 OFF 54.0 B -1 L 53.0 52.3 H H 50.3 -10 47.3 10 Example OFF L 55.0 17 24 30 Indoor air temp. (°CDB) HH L A 5 B C For area A, the fans go: ■ From L speed to OFF at 52.3°C ■ From OFF to L speed at 50.3°C. Part 2 – Functional Description 2–47 Overview of the heating mode functions 1 Different fan speeds ESiEN02–01A The table below explains the meaning of L, H and HH fan speed. 71 100 and 125 1 fan Upper fan (MF1) Lower fan (MF2) Fan 1 Fan 2 OFF OFF OFF OFF OFF OFF L L L L H OFF H H H H H H HH HH HH HH H H Fan operation 2 3 Used input 4 200 and 250 The normal outdoor fan control during heating operation uses the following inputs: Input Connection on indoor PCB Connection on outdoor PCB Outdoor thermistor — R1T Suction thermistor R1T — Indoor heat exchanger thermistor R2T — 5 2–48 Part 2 – Functional Description ESiEN02–01A 3.9 Overview of the heating mode functions Motor Operated Valve Control 1 Applicable units R(Y)P71-250B Pump down residual operation The unit conducts a pump down residual operation after each compressor stop command. The purpose of this function is to collect the refrigerant in the liquid receiver in order to prevent refrigerant from remaining in the indoor heat exchanger. Thermostat ON SV ON 2 OFF OFF 3 480 EV 0 Compressor ON OFF Refrigerant recuperation 4 Start-up control When the compressor starts, a pump down operation is carried out in order to avoid liquid pumping. The liquid receiver fills up and a minimum refrigerant amount is passed to the compressor. This minimum refrigerant amount is required to avoid discharge pipe temperatures that are too high. The opening degree of the expansion valve depends on the start-up number. If the first start-up fails, the opening degree of the following start-up is adapted by the self-learning function. Thermostat ON OFF SV ON OFF EV Compressor 480 0 ON OFF 1 2 3 1. Equalisation 2. Start-up control 3. Normal control Initial opening degree The initial opening degree of the outdoor expansion valve depends on the indoor and outdoor air temperature. The calculation of the opening degree is made at a thermostat ON and at the end of a defrosting cycle. Opening degree: Self-learning function When the system was stopped due to abnormal suction or discharge pressure, or due to a discharge temperature that is too high, the expansion valve control tries to avoid the same breakdown. The expansion valve increases the previous opening degree with 70 (in cooling mode) or 80 (in heating mode) pulses at the next start-up. There are maximum five start-up attempts. When the compressor stops again after the fifth start-up, something is wrong with the unit and a unit check is necessary. The relevant error code appears on the remote control. Part 2 – Functional Description 2–49 5 Overview of the heating mode functions 1 Normal control ESiEN02–01A The optimum discharge pipe temperature is calculated based on: ■ Indoor and outdoor heat exchanger temperature ■ Actual discharge pipe temperature ■ Outdoor ambient temperature. The expansion valve is controlled in order for the discharge temperature to approach the optimum temperature. 2 Used input 3 The motor operated valve control uses the following inputs: Input Connection on indoor PCB Connection on outdoor PCB Outdoor thermistor — R1T Outdoor heat exchanger thermistor — R2T Discharge pipe thermistor — R3T Indoor heat exchanger thermistor R2T — 4 5 2–50 Part 2 – Functional Description ESIEN02–01A 4 Part 3 Troubleshooting What is in this part? 33 This part contains the following chapters: Chapter See page 1–Troubleshooting 3–3 2–Error Codes: Indoor Units 3–21 3–Error Codes: Outdoor Units 3–33 4–Error Codes: System Malfunctions 3–53 5–Additional Checks for Troubleshooting 3–65 4 5 Part 3 – Troubleshooting 3–1 ESIEN02–01A 1 33 5 3–2 Part 3 – Troubleshooting ESiEN02–01A Troubleshooting Part 3 1 1 Troubleshooting 1.1 What Is in This Chapter? Introduction When a problem occurs, you have to check all possible malfunctions. This chapter gives a general idea of where to look for malfunctions. Not all repair procedures are described. Some procedures are considered common practice. Overview Part 3 – Troubleshooting 33 This chapter contains the following topics: Topic See page 1.2–Overview of General Problems 3–4 1.3–Emergency Operation and Checking with the Wired Remote Control 3–6 1.4–Checking with the Infrared Remote Control Display 3–7 1.5–Troubleshooting with the Indoor Unit LEDs and the Remote Control 3–11 1.6–Troubleshooting with the Outdoor Unit LEDs and the Remote Control: Outdoor Malfunctions 3–12 1.7–Troubleshooting with the Outdoor Unit LEDs and the Remote Control: System Malfunctions 3–13 1.8–Overview of the Indoor Safety Devices 3–14 1.9–Overview of the Outdoor Safety Devices 3–15 1.10–Outdoor Safety Device: Thermal Protector Fan Motor 3–16 1.11–Outdoor Safety Device: Overcurrent Relay Compressor 3–17 1.12–Outdoor Safety Device: Reverse Phase Protector 3–18 1.13–Outdoor Safety Device: High-Pressure Switch 3–19 1.14–Outdoor Safety Device: Low-Pressure Switch 3–20 4 5 3–3 Troubleshooting 1 1.2 Overview of General Problems Introduction 33 None of the indoor units operates 4 5 Equipment operates but stops sometimes Some indoor units do not operate (twin / triple) Equipment operates but is not able to cool 3–4 ESiEN02–01A The general problems are: ■ None of the indoor units operates ■ Equipment operates but stops sometimes ■ Some indoor units do not operate (twin / triple) ■ Equipment operates but is not able to cool ■ Abnormal operating noise and vibrations ■ Equipment does not operate (operation light OFF) ■ Poor cooling or heating ■ Operation stops suddenly (operation light flashes) ■ Abnormal functioning. To troubleshoot, check the following: ■ Make sure the rated voltage is supplied. ■ Make sure the indoor unit type is compatible with the outdoor unit. ■ Troubleshoot with the indoor unit LEDs. See page 3–11. ■ Troubleshoot with the outdoor unit LEDs. See page 3–12 and 3–13. ■ Make sure the address for the remote control and indoor unit are set correctly. See page 4–5. To troubleshoot, check the following: ■ A power failure of 2 to 10 sine wave cycles can stop air conditioner operation. ■ Cooling operation cannot be used when the outside temperature is below 0°C. ■ Troubleshoot with the indoor unit LEDs. See page 3–11. ■ Troubleshoot with the outdoor unit LEDs. See page 3–12 and 3–13. To troubleshoot, check the following: ■ Make sure the indoor unit type is compatible with the outdoor unit. ■ Troubleshoot with the indoor unit LEDs. See page 3–11. ■ Troubleshoot with the outdoor unit LEDs. See page 3–12 and 3–13. To troubleshoot, check the following: ■ Make sure the thermistor has not disconnected from the pipe holder. ■ Troubleshoot with the indoor unit LEDs. See page 3–11. ■ Troubleshoot with the outdoor unit LEDs. See page 3–12 and 3–13. ■ Check for gas shortage. See page 3–54. Part 3 – Troubleshooting ESiEN02–01A Troubleshooting Abnormal operating noise and vibrations Make sure the required space for installation is provided. See chapters “General Outline: Indoor Units” and “General Outline: Outdoor Units”. Equipment does not operate (operation light OFF) To troubleshoot, check the following: Poor cooling or heating Operation stops suddenly (operation light flashes) ■ Check if the breaker has switched OFF or the fuse has blown. ■ Check if the batteries are placed in the remote control. ■ Check if the address switch is set correctly. See page 4–5. ■ Check if the timer is set correctly. To troubleshoot, check the following: ■ Check if the filters are clean. ■ Check if there is no obstruction of the air inlet or outlet of the indoor and outdoor units. ■ Check if the temperature settings are correct. ■ Check if all windows and doors are closed. ■ Check if the air flow and air direction are set correctly. ■ Check if there is no ventilation operation. 33 4 To troubleshoot, check the following: ■ Check if the air filters are clean. ■ Check if there is no obstruction of the air inlet or outlet of the indoor and outdoor units. 5 The operation light flashes when the following errors are detected: Abnormal functioning Part 3 – Troubleshooting 1 ■ Activation of a safety device or malfunctioning thermistors. ■ Transmission error between the indoor and the outdoor unit. The air conditioner may malfunction due to lightning or radio waves. To check, proceed as follows: Step Action 1 Switch OFF the breaker. 2 Switch it back ON. 3 Check the operation by trying to operate with the remote control. 3–5 Troubleshooting 1 1.3 ESiEN02–01A Emergency Operation and Checking with the Wired Remote Control Emergency operation Checking with the wired remote control When the remote control is not available or its battery is dead, you can use the emergency button on the front panel of the indoor unit : ■ To start the automatic mode, press the emergency button. ■ To stop the automatic mode, press the button again. If the operation stops due to a malfunction, the remote control‘s operation LED flashes, and the remote control displays the error code. The error code helps you to troubleshoot. See page 3–11, 3–12 and 3–13. 33 4 5 3–6 Part 3 – Troubleshooting ESiEN02–01A 1.4 Troubleshooting Checking with the Infrared Remote Control Display 1 Introduction Contrary to the wired remote control, the infrared remote control does not display the error code. Instead, the operation LED on the light reception section flashes. Checking To find the error code, proceed as follows: Step Action 1 Press the INSPECTION/TEST button to select “inspection”. The equipment enters the inspection mode. “0” flashes in the UNIT No. display. ON / OFF 33 TEMP TIME 00 CODE UNIT No. UP DOWN FAN 0 RESERVE CANCEL TIMER 4 MODE SWING /TEST INSPECTION/TEST 5 Part 3 – Troubleshooting 3–7 Troubleshooting 1 ESiEN02–01A Step Action 2 Press the UP or DOWN button and change the UNIT No. until the receiver of the remote control starts to beep. ON / OFF TEMP TIME UP 00 UNIT No. DOWN UP DOWN FAN CODE iIRESERVE CANCEL TIMER MODE 33 SWING /TEST 4 If you hear... Then... 3 short beeps Follow all steps below. 1 short beep Follow steps 3 and 4. Continue the operation in step 4 until you hear a continuous beep. This continuous beep indicates that the error code is confirmed. 1 continuous beep There is no abnormality. 5 3 Press the MODE selector button.The left “0” (upper digit) indication of the error code flashes.’ ON / OFF TEMP TIME 00 CODE UNIT No. UP DOWN FAN iIRESERVE CANCEL TIMER MODE MODE SWING /TEST 3–8 Part 3 – Troubleshooting ESiEN02–01A Troubleshooting Step Action 4 Press the UP or DOWN button to change the error code upper digit until the receiver of the remote control starts to beep. DOWN 1 ON / OFF 4 5 6 7 8 9 U P L J F H E C A O TEMP TIME UP A0 UP CODE UNIT No. DOWN DOWN FAN iIRESERVE CANCEL TIMER MODE 33 SWING /TEST UP 5 4 If you hear... Then... 2 short beeps The upper digit matches. 1 short beep No digits match. 1 continuous beep Both upper and lower digits match. 5 Press the MODE selector button.The right “0” (lower digit) indication of the error code flashes. ON / OFF TEMP TIME A0 CODE UNIT No. UP DOWN FAN iIRESERVE CANCEL TIMER MODE MODE SWING /TEST Part 3 – Troubleshooting 3–9 Troubleshooting 1 ESiEN02–01A Step Action 6 Press the UP or DOWN button and change the error code lower digit until the receiver of the remote control generates a continuous beep. DOWN ON / OFF F E J C H A 9 8 7 6 5 4 3 2 1 0 33 TEMP TIME UP A3 UNIT No. DOWN UP CODE DOWN FAN iIRESERVE CANCEL TIMER MODE SWING /TEST UP 4 7 Press the MODE button to return to normal status. If you do not press any button for at least 1 min, the remote control returns automatically to normal status. ON / OFF 5 TEMP TIME 27˚C UP DOWN FAN RESERVE CANCEL TIMER MODE MODE SWING /TEST 3–10 Part 3 – Troubleshooting ESiEN02–01A 1.5 Troubleshooting Troubleshooting with the Indoor Unit LEDs and the Remote Control 1 Shutdown For some errors, the system only shuts down when the error occurs several times. This means that you have to wait until the system shuts down to be able to see the flashing LED on the front panel and the error code on the remote control. Malfunction overview The table below contains an overview of the indoor unit malfunctions. If... LED front panel Then... Indoor unit LED H1P (HAP) H2P (HBP) 1 5 5 5 5 4 5 1 4 — 1 — 5 5 Symbols and notes Part 3 – Troubleshooting Remote control display Location of the malfunction Malfunction description See page — Normal — ! Malfunctioning Indoor PCB (A1) 3–22 Other than PCB PCB ind. unit Note 1 — A1 — 33 4 A3 " — Malfunctioning Drain Water Level System (A3) 3–23 A6 " # Indoor Unit Fan Motor Lock (A6) 3–25 AF " ! Malfunctioning Drain System (AF) 3–27 AJ " ! Malfunctioning Capacity Setting (AJ) 3–28 C4, or C9 " # Thermistor Abnormality (C4 or C9) 3–30 CJ " ! Malfunctioning Remote Control Air Thermistor (CJ) 3–32 5 The table below describes the symbols and notes used in the malfunction overview. Symbol / note Description Note 1 Variety of circumstances 4 LED is ON 5 LED is flashing 1 LED is OFF " High probability of malfunction ! Low probabiltiy of malfunction # No possibility of malfunction (do not replace) 3–11 Troubleshooting 1 1.6 ESiEN02–01A Troubleshooting with the Outdoor Unit LEDs and the Remote Control: Outdoor Malfunctions Malfunction overview The table below contains an overview of the outdoor unit malfunctions. If... Then... Outdoor unit LED Location of the malfunction Rem. contr. display 33 4 5 Other than PCB PCB outd. unit Malfunction description See page HAP H1P H2P 5 1 1 Note 1 — — Normal — 5 4 1 E0 " # Activation of Safety Device (E0) 3–34 4 — — Note 1 — ! Malfunctioning outdoor unit PCB — 1 — — Note 1 — ! Malfunctioning power supply or outdoor unit PCB — 5 4 1 E3 " — Abnormal High Pressure (Detected by the HPS) (E3) 3–39 5 4 1 E4 " — Abnormal Low Pressure (Detected by the LPS) (E4) 3–41 5 1 1 E9 " # Malfunctioning Electronic Expansion Valve (E9) 3–43 5 1 1 F3 " # Malfunctioning in Discharge Pipe Temperature (F3) 3–45 5 4 4 H3 " # Malfunctioning HPS (H3) 3–47 5 4 4 H9 " # Malfunctioning Outdoor Thermistor System (H9) 3–48 5 4 4 J3 " # Malfunctioning Discharge Pipe Thermistor System (J3) 3–50 5 4 4 J6 " # Malfunctioning Heat Exchanger Thermistor System (J6) 3–51 Symbols and notes 3–12 The table below describes the symbols and notes used in the malfunction overview. Symbol / note Description Note 1 Variety of circumstances 4 LED is ON 5 LED is flashing 1 LED is OFF " High probability of malfunction ! Low probabiltiy of malfunction # No possibility of malfunction (do not replace) Part 3 – Troubleshooting ESiEN02–01A 1.7 Troubleshooting Troubleshooting with the Outdoor Unit LEDs and the Remote Control: System Malfunctions Malfunction overview The table below contains an overview of the system malfunctions. If... Then... Location of the malfunction Outdoor unit LED HAP H1P H2P 5 1 1 Note 2 5 1 1 4 Note 2 Rem. contr. display Malfunction description See page — Normal — — — Gas Shortage Detection (U0) 3–54 # — — Reverse Phase (U1) 3–55 " ! ! — Transmission Error between Indoor and Outdoor Unit (U4 or UF) 3–57 U5 " — ! ! Transmission Error between Indoor Unit and Remote Control (U5) 3–60 U8 " — ! ! Transmission Error between MAIN Remote Control and SUB Remote Control (U8) 3–61 UA " — ! — Malfunctioning Field Setting Switch (UA) 3–62 Other than PCB PCB outd. unit PCB ind. unit Rem. contr. Note 1 — — — U0 " — U1 " U4 or UF Symbols and notes Part 3 – Troubleshooting 33 4 5 The table below describes the symbols and notes used in the malfunction overview. Symbol / note Description Note 1 Variety of circumstances Note 2 All combinations that are not “normal” are possible 4 LED is ON 5 LED is flashing 1 LED is OFF " High probability of malfunction ! Low probabiltiy of malfunction # No possibility of malfunction (do not replace) 3–13 Troubleshooting 1 1.8 Overview ESiEN02–01A Overview of the Indoor Safety Devices The table below contains an overview of the indoor safety devices. Thermal protector fan motor Applicable unit 33 Thermal fuse fan motor Fuse PCB 5A Abnormal Reset (automatic) FH(Y)C(P) > 130 ± 5°C < 83 ± 20°C N.A. FHYBP N.A. N.A. > 152°C FH(Y)(P) > 130 ± 5°C < 83 ± 20°C N.A. FUYP > 130 ± 5°C < 83 ± 20°C N.A. FDYP N.A. N.A. > 160°C FAYP > 130 ± 5°C < 83 ± 20°C N.A. FH(Y)K(P) > 120 ± 5°C < 105°C N.A. 4 5 3–14 Part 3 – Troubleshooting ESiEN02–01A 1.9 Troubleshooting Overview of the Outdoor Safety Devices Overview 1 The table below contains an overview of the outdoor safety devices. Applicable outdoor unit RP71B7V1 Reverse phase protector Overload contact compressor — — Thermal protector fan motor X Overcurrent relay compressor Highpressure switch Lowpressure switch X X X RYP71B7V1 RP71B7W1 X 33 RYP71B7W1 RP71B7T1 RP100B7V1 — RYP100B7V1 RP100B7W1 X 4 RYP100B7W1 RP100B7T1 RP125B7W1 RYP125B7W1 5 RP125B7T1 RP200B7W1 RYP200B7W1 RP250B7W1 RYP250B7W1 Part 3 – Troubleshooting 3–15 Troubleshooting 1 1.10 ESiEN02–01A Outdoor Safety Device: Thermal Protector Fan Motor Thermal protector fan motor The table below describes the thermal protector of the fan motor. Applicable outdoor unit Wiring symbol Location safety Settings Type Abnormal Reset Reset > 140°C < 45 ±15°C Automatic RP71B7V1 RYP71B7V1 RP71B7W1 Q1L RYP71B7W1 33 RP71B7T1 Outdoor fan motor RP100B7V1 RYP100B7V1 RP100B7W1 4 Q1L connected to X11A RYP100B7W1 RP100B7T1 RP125B7W1 RYP125B7W1 5 Q1L and Q2L Q2L connected to X12A RP125B7T1 RP200B7W1 RYP200B7W1 RP250B7W1 RYP250B7W1 3–16 Part 3 – Troubleshooting ESiEN02–01A 1.11 Troubleshooting Outdoor Safety Device: Overcurrent Relay Compressor Overcurrent relay compressor The table below describes the overcurrent relay of the compressor. Applicable outdoor unit Wiring symbol Type Abnormal Reset > 22.0 A (±10 %) RYP71B7V1 RP71B7W1 > 10.0 A (±10 %) RYP71B7W1 RP71B7T1 > 33.0 A (±10 %) RYP100B7V1 RP100B7W1 F1C Switch box > 10.0 A (±10 %) RP100B7T1 > 22.0 A (±10 %) RP125B7T1 > 24.0 A (±10 %) RP125B7W1 RYP125B7T1 RP200B7W1 RYP200B7W1 RP250B7W1 RYP250B7W1 33 > 15.0 A (±10 %) RP100B7V1 RYP100B7W1 Settings Location safety RP71B7V1 Part 3 – Troubleshooting 1 4 Automatic > 13.0 A (±10 %) 5 > 16.0 A (±10 %) > 20.0 A (±10 %) 3–17 Troubleshooting 1 1.12 ESiEN02–01A Outdoor Safety Device: Reverse Phase Protector Reverse phase protector The table below describes the reverse phase protector. Applicable outdoor unit Wiring symbol RP71B7V1 Type Location safety Reset No reverse phase protector RYP71B7V1 RP71B7W1 RYP71B7W1 33 PRC Automatic and power OFF Switch box RP71B7T1 RP100B7V1 No reverse phase protector RYP100B7V1 RP100B7W1 4 RYP100B7W1 RP100B7T1 RP125B7W1 RYP125B7W1 5 RP125B7T1 PRC Switch box Automatic and power OFF RP200B7W1 RYP200B7W1 RP250B7W1 RYP250B7W1 3–18 Part 3 – Troubleshooting ESiEN02–01A 1.13 Troubleshooting Outdoor Safety Device: High-Pressure Switch High-pressure switch 1 The table below describes the high-pressure switch. Applicable outdoor unit Wiring symbol Location safety Settings Abnormal Type Reset Reset RP71B7V1 RYP71B7V1 RP71B7W1 RYP71B7W1 33 RP71B7T1 RP100B7V1 RYP100B7V1 > 33 bar < 25.5 bar RP100B7W1 RYP100B7W1 S1PH Discharge pipe Automatic 4 RP100B7T1 RP125B7W1 RYP125B7W1 5 RP125B7T1 RP200B7W1 RYP200B7W1 RP250B7W1 > 32.5 bar < 25 bar RYP250B7W1 Part 3 – Troubleshooting 3–19 Troubleshooting 1 1.14 ESiEN02–01A Outdoor Safety Device: Low-Pressure Switch Low-pressure switch The table below describes the low-pressure switch. Applicable outdoor unit Wiring symbol Location safety S1LP Low-pressure switch located in suction pipe Settings Type Abnormal Reset Reset < -0.3 bar > +0.5 bar Automatic RP71B7V1 RYP71B7V1 RP71B7W1 RYP71B7W1 33 RP71B7T1 RP100B7V1 RYP100B7V1 RP100B7W1 4 RYP100B7W1 RP100B7T1 RP125B7W1 RYP125B7W1 5 RP125B7T1 RP200B7W1 RYP200B7W1 RP250B7W1 RYP250B7W1 3–20 Part 3 – Troubleshooting ESiEN02–01A Error Codes: Indoor Units Part 3 1 2 Error Codes: Indoor Units 2.1 What Is in This Chapter? Introduction In the first stage of the troubleshooting sequence, it is important to correctly interpret the error code on the remote control display. The error code helps you to find the cause of the problem. Shutdown For some errors, the system only shuts down when the error occurs several times. This means that you have to wait until the system shuts down to be able to see the flashing LED on the front panel and the error code on the remote control. Overview This chapter contains the following topics: Part 3 – Troubleshooting 33 4 Topic See page 2.2–Malfunctioning Indoor PCB (A1) 3–22 2.3–Malfunctioning Drain Water Level System (A3) 3–23 2.4–Indoor Unit Fan Motor Lock (A6) 3–25 2.5–Malfunctioning Drain System (AF) 3–27 2.6–Malfunctioning Capacity Setting (AJ) 3–28 2.7–Thermistor Abnormality (C4 or C9) 3–30 2.8–Malfunctioning Remote Control Air Thermistor (CJ) 3–32 5 3–21 Error Codes: Indoor Units 1 2.2 ESiEN02–01A Malfunctioning Indoor PCB (A1) Error code A1 LED indications The table below shows the LED indications. Operation HAP (green) HBP (green) 5 5 5 4 5 7 4 — 7 — Normal Malfunctioning 33 Error generation EEPROM (Electrically Erasable Programmable Read Only Memory): A memory chip that holds its content without power. It can be erased, either within the computer or externally and usually requires more voltage for erasure than the common +5 volts used in logic circuits. It functions like non-volatile RAM, but writing to EEPROM is slower than writing to RAM. 4 5 The error is generated when the data from the EEPROM is not received correctly. Causes The possible cause is a malfunctioning indoor PCB. Troubleshooting To troubleshoot, proceed as follows: Switch the power off and on again to restart. Normal reset? No Replace indoor PCB. Yes The malfunction may be caused by an external factor, rather than damaged parts. Locate the cause and correct the situation. 3–22 Part 3 – Troubleshooting ESiEN02–01A 2.3 Error Codes: Indoor Units Malfunctioning Drain Water Level System (A3) Error code A3 LED indications The table below shows the LED indications. Operation 1 HAP (green) HBP (green) Normal 5 5 Malfunctioning 5 5 Error generation The error is generated when the water level reaches its upper limit and when the float switch turns OFF. Causes The possible causes are: ■ Malfunctioning drain pump ■ Improper drain piping work ■ Drain piping clogging ■ Malfunctioning float switch ■ Malfunctioning indoor unit PCB ■ Malfunctioning short-circuit connector X15 on PCB. 3 4 5 Part 3 – Troubleshooting 3–23 Error Codes: Indoor Units 1 Troubleshooting ESiEN02–01A To troubleshoot, proceed as follows: Begin Is the unit a cassette or built-in type? Is the optional drain raising mechanism connected? No No Is the short-circuit connector connected to X15A on the indoor unit PCB? Yes Connect the Short-circuit connector. No Yes Yes Check the continuity of the short-circuit connector. 33 Yes Is a drain pump connected to the indoor unit PCB? No Connect the drain pump. Is there continuity? 4 Replace the Short-circuit connector. No Yes Yes Replace the indoor unit PCB. Does the drain pump work after restarting operation? 5 Set to "emergency" and check the voltage of X25A. No Yes Is the drain water level abnormally high? No Is the float switch connected to X15A? Yes Yes There is a malfunction of the drain system. Remove the float switch from X15A, short-circuit X15A, and restart operation. Does "A3" appear on the remote controller display? No Connect float switch 220-240 VAC? No Replace indoor unit PCB. Yes Replace the drain pump. No Replace float switch. Yes Replace indoor unit PCB. 3–24 Part 3 – Troubleshooting ESiEN02–01A 2.4 Error Codes: Indoor Units Indoor Unit Fan Motor Lock (A6) 1 Error code A6 LED indications The table below shows the LED indications. Operation HAP (green) HBP (green) Normal 5 5 Malfunctioning 5 5 Error generation The error is generated when the fan rotations are not detected while the output voltage to the fan is at its maximum. Causes The possible causes are: ■ Malfunctioning indoor unit fan motor ■ Broken or disconnected wire ■ Malfunctioning contact ■ Malfunctioning indoor unit PCB. 3 4 5 Part 3 – Troubleshooting 3–25 Error Codes: Indoor Units 1 Troubleshooting ESiEN02–01A To troubleshoot, proceed as follows: Check the connections of X20A and X26A. Are X20A and X26A properly connected? No Connect X20A and X26A correctly. Yes 33 Unplug X26A and switch the power supply on. 4 Check the voltage between pins 1 and 3 of X26A. 5 Is there about 12 VDC? No Replace indoor unit PCB. Yes Check indoor unit fan motor and motor wiring. 3–26 Part 3 – Troubleshooting ESiEN02–01A 2.5 Error Codes: Indoor Units Malfunctioning Drain System (AF) 1 Error code AF LED indications The table below shows the LED indications. Operation HAP (green) HBP (green) Normal 5 5 Malfunctioning 5 5 Error generation The error is generated when the float switch changes from ON to OFF while the compressor is OFF. Causes The possible causes are: Troubleshooting ■ Error in the drain pipe installation ■ Malfunctioning float switch ■ Malfunctioning indoor unit PCB. 4 To troubleshoot, proceed as follows: Are float switch and drain pipe normal? Possible failure of float switch. Check to see if drain-up height and horizontal pipe length exceed specifications. NO YES Is water drainage system normal? ∗In FHY and FAY problems can also occur in the optional drain-up kit. Is drain-up kit installed? YES NO NO Clogged drain water discharge system Clogged drain pump Faulty float switch Replace indoor unit PCB. Check to see if drain-up height and horizontal pipe length exceed specifications. Check jumper connector X15A. YES Is drain pump normal? NO Check drain pump and drain pipe. YES Is amount of circulated drain water excessive after pump stops operation? NO Check water drainage system. Check to see if drain-up height and horizontal pipe length exceed specifications. YES Does drain water flow in reverse during non-operation? YES Part 3 – Troubleshooting 3 NO Faulty trap in water drainage system Replace indoor unit PCB. 3–27 5 Error Codes: Indoor Units 1 2.6 ESiEN02–01A Malfunctioning Capacity Setting (AJ) Error code AJ LED indications The table below shows the LED indications. Operation 33 Error generation HAP (green) HBP (green) Normal 5 5 Malfunctioning 5 5 The error is generated when the following conditions are fulfilled: 4 Condition Description 1 ■ The unit is in operation. ■ The PCB’s memory IC does not contain the capacity code. ■ The capacity setting adapter is not connected. ■ The unit is in operation. ■ The capacity that is set, does not exist for that unit. 2 Causes 5 Capacity setting adapter The possible causes are: ■ Malfunctioning capacity setting adapter connection ■ Malfunctioning indoor unit PCB. The capacity is set in the PCB’s memory IC. A capacity setting adapter that matches the capacity of the unit is required in the following case: In case the indoor PCB installed at the factory is for some reason changed at the installation site, the capacity will not be contained in the replacement PCB. To set the correct capacity for the PCB you have to connect a capacity setting adapter with the correct capacity setting to the PCB. The capacity setting for the PCB will become the capacity setting of the adapter because the capacity setting adapter has priority. 3–28 Part 3 – Troubleshooting ESiEN02–01A Troubleshooting Error Codes: Indoor Units To troubleshoot, proceed as follows: 1 Check if the capacity setting adapter is plugged into X23A of the indoor PCB. Is the capacity setting adapter plugged into X23A of the indoor unit PCB? No Plug a capacitor setting adapter that matches the capacity of the unit into X23A. Yes 3 Switch the power supply off and back on again. Is AJ displayed on the remote controller? No 4 The malfunction was caused by a missing capacity resistor. Yes 5 Replace indoor unit PCB. Part 3 – Troubleshooting 3–29 Error Codes: Indoor Units 1 2.7 ESiEN02–01A Thermistor Abnormality (C4 or C9) Error code LED indications The table below describes the two thermistor abnormalities. Error Description C4 Malfunctioning heat exchanger thermistor system. C9 Malfunctioning suction air thermistor system. The table below shows the LED indications. Operation 33 Error generation 4 Causes 5 Checking thermistors 3–30 HAP (green) HBP (green) Normal 5 5 Malfunctioning 5 5 The error is generated when during compressor operation: ■ Thermistor input > 4.96 V, or ■ Thermistor output < 0.04 V. The possible causes are: ■ Malfunctioning connector connection ■ Malfunctioning thermistor ■ Malfunctioning PCB ■ Broken or disconnected wire. See page 3–72. Part 3 – Troubleshooting ESiEN02–01A Troubleshooting Error Codes: Indoor Units To troubleshoot, proceed as follows: 1 Check the connector connection. Is it connected properly? No Correct the connection. Yes Check the thermistor resistance. Is it normal? 3 No Replace the thermistor. 4 Yes Check the contact between thermistor and PCB. Is the contact OK? No 5 Correct contact Yes Replace outdoor unit PCB. Part 3 – Troubleshooting C4: Indoor liquid pipe thermistor (R2T). C9: Indoor ambient temperature thermistor (R1T). 3–31 Error Codes: Indoor Units 1 2.8 ESiEN02–01A Malfunctioning Remote Control Air Thermistor (CJ) Error code CJ LED indications The table below shows the LED indications. Operation 33 Error generation HAP (green) HBP (green) Normal 5 5 Malfunctioning 5 5 The error is generated when the remote control thermistor becomes disconnected or shorted while the unit is running. Even if the remote control thermistor is malfunctioning, the system can operate with the system thermistor. 4 Causes Troubleshooting 5 The possible causes are: ■ Malfunctioning thermistor ■ Broken wire. To troubleshoot, proceed as follows: Turn the power supply off once and then back on Is CJ displayed on the remote controller? YES Replace remote controller. NO Could be outside cause (noise...) other than malfunction 3–32 Part 3 – Troubleshooting ESiEN02–01A Error Codes: Outdoor Units Part 3 1 3 Error Codes: Outdoor Units 3.1 What Is in This Chapter? Introduction Overview Part 3 – Troubleshooting In the first stage of the troubleshooting sequence, it is important to correctly interpret the error code on the remote control display. The error code helps you to find the cause of the problem. 33 This chapter contains the following topics: Topic See page 3.2–Activation of Safety Device (E0) 3–34 3.3–Abnormal High Pressure (Detected by the HPS) (E3) 3–39 3.4–Abnormal Low Pressure (Detected by the LPS) (E4) 3–41 3.5–Malfunctioning Electronic Expansion Valve (E9) 3–43 3.6–Malfunctioning in Discharge Pipe Temperature (F3) 3–45 3.7–Malfunctioning HPS (H3) 3–47 3.8–Malfunctioning Outdoor Thermistor System (H9) 3–48 3.9–Malfunctioning Discharge Pipe Thermistor System (J3) 3–50 3.10–Malfunctioning Heat Exchanger Thermistor System (J6) 3–51 4 5 3–33 Error Codes: Outdoor Units 1 3.2 ESiEN02–01A Activation of Safety Device (E0) Error code E0 LED indications The table below shows the LED indications. Operation 33 H1P (red) H2P (red) Normal 5 3 3 Malfunction 5 4 3 Error generation The error is generated when a safety device has detected an abnormality. Causes The possible causes are: 4 5 HAP (green) ■ Malfunctioning safety device input connection ■ Broken or disconnected safety device harness ■ Stop valve is set to “close” ■ Clogging refrigerant piping circuit ■ Air short-circuit ■ Malfunctioning outdoor PCB. Overview outdoor safety devices See page 3–15. Troubleshooting To troubleshoot, proceed as follows: Check the safety device's lead wire. Is it correctly connected to the outdoor unit PCB? Connect the lead wire correctly. No Yes Is safety device Q1L or Q2L closed? No Temperature of fan motor coil is abnormally high. Refer to: High temperature of fan motor coil Yes Compressor head temperature > 120 °C or Discharge superheat > 55 °C Refer to: High temperature of compressor head 3–34 Part 3 – Troubleshooting ESiEN02–01A High temperature of fan motor coil Error Codes: Outdoor Units To troubleshoot, proceed as follows: 1 The temperature of the fan motor coil is abnormally high. Is the fan rotating? Check the fan rotation when facing the front of the unit. Fan standstill. Refer to: fhe fan does not rotate. No Yes Is the fan turning counterclockwise? The fan is turning clockwise. Refer to: the fan is turning clockwise. No Yes 33 Is there air short-cycling in the unit? No Replace fan motor. No Provide enough operating space. Yes 4 Is there enough operating space? Check minimum operating space around the unit. Yes 5 Check air flow rate. Refer to technical specifications page 1-4. Is air flow ok? No Check fan motor speed. Yes Is the fan motor an 8-pole motor? Possible external cause. No fan motor speed < 850 rpm? No Faulty motor windings Yes fan motor speed < 650 rpm? No Faulty motor windings Replace motor Replace motor Yes Yes Check the capacitor of the fan motor. Part 3 – Troubleshooting 3–35 Error Codes: Outdoor Units 1 The fan does not rotate ESiEN02–01A To troubleshoot, proceed as follows: The fan does not rotate. Check outdoor unit type. Is the unit a R(Y)P71B? 33 No The unit is a R(Y)P100-125B Yes Disconnect connectors X14A and X15A on outdoor unit PCB. Disconnect connector X14 on outdoor unit PCB. 4 Try to rotate the fan with your hand. 5 Can you rotate the fan smoothly? 1 2 Remove obstacles so the fan rotates correctly or replace the fan. Reconnect connector. 1 2 Replace the capacitor. Reconnect connector. No Yes Check capacitor Is the capacitor in good condition? No Yes 1 2 3–36 Check motor windings. Reconnect connector. Part 3 – Troubleshooting ESiEN02–01A The fan is turning clockwise Error Codes: Outdoor Units To troubleshoot, proceed as follows: 1 The fan is turning clockwise. Check condensator connection. Refer to: fan motor condensator connection. Is the connection correct? No Correct the connection. Refer to: fan motor condensator connection. 33 Yes Replace fan motor. Excessive compressor current 4 To troubleshoot, proceed as follows: The compressor current is excessive. 5 Check power supply Is there a suitable power supply? (Voltage, lack of phase, etc.) No Provide suitable power supply. No Replace overcurrent device. Yes Is the current higher than the setting of the overcurrent relay? Yes Replace compressor. Part 3 – Troubleshooting 3–37 Error Codes: Outdoor Units 1 High temperature of compressor head ESiEN02–01A To troubleshoot, proceed as follows: Compressor head temperature > 120 °C or Discharge superheat > 55 °C Check the stop valves. Are they open? 33 No Open the stop valve(s). No Check the refrigerant level. Yes Check the refrigerant piping circuit. 4 Is it clogged? Yes 5 Replace clogged part. Is the refrigerant filled to the proper level? No Fill to specified level Yes Check the compressor. Is it malfunctioning? No Check expansion valve and discharge pipe thermistor. Yes Replace compressor. 3–38 Part 3 – Troubleshooting ESiEN02–01A 3.3 Error Codes: Outdoor Units Abnormal High Pressure (Detected by the HPS) (E3) Error code E3 LED indications The table below shows the LED indications. Operation HAP (green) 1 H1P (red) H2P (red) Normal 5 3 3 Malfunction 5 4 3 Error generation The error is generated when the high-pressure switch is activated during compressor operation. Causes The possible causes are: HPS settings Part 3 – Troubleshooting ■ Abnormal high pressure caused by too much refrigerant or by non-condensable gas (air or nitrogen) ■ Inaccuracy of the high-pressure switch ■ Broken or disconnected high-pressure switch harness ■ Malfunctioning high-pressure switch connector connection ■ Malfunctioning outdoor unit PCB ■ Malfunctioning refrigerant piping circuit. 33 4 5 The table below contains the preset HPS values. Applicable units Abnormal Reset R(Y)P71/100/125B > 33 bar < 25.5 bar R(Y)P200/250 > 32.5 bar < 25 bar 3–39 Error Codes: Outdoor Units 1 Troubleshooting ESiEN02–01A To troubleshoot, proceed as follows: Check the connections of the high pressure systems. Is HPS correctly connected to the outdoor unit PCB? No Connect correctly. Yes $ 33 $ 4 Turn the power OFF and back ON after 2 or 3 minutes. Check the continuity of the HPS for control and safety. Does the HPS have continuity? Replace HPS without continuity. No Yes 5 Is the unit in cooling mode? Yes Check high pressure during operation. No Tc(HP) > Ta indoor + 35°C set value 1 > HP > set value 2 Check high pressure during operation. Tc(HP) > Ta outdoor + 30°C set value 1 > HP > set value 2 No Replace outdoor unit PCB. Yes Faulty refrigerant piping circuit. No Yes Faulty refrigerant piping circuit. Replace outdoor unit PCB. Tc(HP) = heat exchanger temp. Ta indoor = indoor air temp. Ta outdoor = outdoor air temp. HP = high pressure set value 1 = max. pressure set value 2 = min. pressure Refer to high pressure settings Some models are not equipped with a HPS. 3–40 Part 3 – Troubleshooting ESiEN02–01A 3.4 Error Codes: Outdoor Units Abnormal Low Pressure (Detected by the LPS) (E4) Error code E4 LED indications The table below shows the LED indications. Operation HAP (green) 1 H1P (red) H2P (red) Normal 5 3 3 Malfunction 5 4 3 Error generation The error is generated when the low-pressure switch is activated during compressor operation. Causes The possible causes are: LPS settings Part 3 – Troubleshooting ■ Malfunctioning refrigerant piping circuit ■ Malfunctioning low-pressure switch ■ Disconnected or broken low-pressure switch harness ■ Malfunctioning low-pressure switch connector connection ■ Malfunctioning outdoor unit PCB. 33 4 The table below contains the preset LPS values. Applicable units Abnormal Reset R(Y)P71/100/125/200/250B < -0.3 bar > +0.5 bar 5 3–41 Error Codes: Outdoor Units 1 Troubleshooting ESiEN02–01A To troubleshoot, proceed as follows: Check the connections of the low pressure system. Is the LPS correctly connected to the outdoor unit PCB? No Connect correctly. Yes $ 33 $ 4 Turn the power OFF and back ON after 2 or 3 minutes. Check the continuity of the LPS for control and safety. Does this LPS have continuity? Replace LPS without continuity. No Yes 5 Is the unit in cooling mode? Check low pressure during operation No Yes Check low pressure during operation 3 minutes after start: Tc(LP) < Ta outdoor - 15°C set value 1 > LP > set value 2 No Replace outdoor unit PCB. Yes Faulty refrigerant piping circuit. 3 minutes after start: Tc(LP) < Ta indoor - 25°C set value 1 > LP > set value 2 Yes Faulty refrigerant piping circuit. 3–42 No Replace outdoor unit PCB. Tc(LP) = heat exchanger temp. Ta indoor = indoor air temp. Ta outdoor = outdoor air temp. LP = low pressure set value 1 = max. pressure set value 2 = min. pressure Refer to low pressure settings Part 3 – Troubleshooting ESiEN02–01A 3.5 Error Codes: Outdoor Units Malfunctioning Electronic Expansion Valve (E9) Error code E9 LED indications The table below shows the LED indications. Operation Error generation HAP (green) 1 H1P (red) H2P (red) Normal 5 3 3 Malfunction 5 3 3 The error is generated when the following coil current condition is not met: 33 Open circuit < coil current < short circuit. Resistance values Causes Part 3 – Troubleshooting The table below contains the reference resistance values. — Grey Black Yellow Red Orange Grey — 40-50 ⍀ 40-50 ⍀ 40-50 ⍀ 40-50 ⍀ Black 40-50 ⍀ — 80-100 ⍀ 80-100 ⍀ 80-100 ⍀ Yellow 40-50 ⍀ 80-100 ⍀ — 80-100 ⍀ 80-100 ⍀ Red 40-50 ⍀ 80-100 ⍀ 80-100 ⍀ — 80-100 ⍀ Orange 40-50 ⍀ 80-100 ⍀ 80-100 ⍀ 80-100 ⍀ — 4 5 The possible causes are: ■ Malfunctioning electronic expansion valve ■ Broken or disconnected electronic expansion valve harness ■ Malfunctioning electronic expansion valve connector connection ■ Malfunctioning outdoor unit PCB ■ Outside cause (electric noise...). 3–43 Error Codes: Outdoor Units 1 Troubleshooting ESiEN02–01A To troubleshoot, proceed as follows: Turn the power supply OFF and back ON. Normal reset? No Check resistance of electronic expansion valve coil. Yes 33 Outside cause (electric noise, etc.). Is the electronic expansion valve connected to the outdoor unit PCB? No Connect correctly. Yes 4 Did you measure the resistance over a grey wire? 5 No 80ø < resistance < 100ø? Yes No Faulty electronic expansion valve. Yes Replace outdoor unit PCB. 40ø < resistance < 50ø? No Faulty electronic expansion valve. Yes Replace outdoor unit PCB. 3–44 Part 3 – Troubleshooting ESiEN02–01A 3.6 Error Codes: Outdoor Units Malfunctioning in Discharge Pipe Temperature (F3) Error code F3 LED indications The table below shows the LED indications. Operation Error generation Causes HAP (green) 1 H1P (red) H2P (red) Normal 5 3 3 Malfunction 5 3 3 The error is generated when: ■ Discharge pipe temperature becomes abnormally high ■ Discharge pipe temperature rises suddenly ■ Discharge pipe thermistor is not in its holder. 33 The possible causes are: 4 ■ Improper refrigerant amount ■ Clogging refrigerant piping circuit ■ Discharge temperature that is too low due to too much refrigerant or due to the discharge thermistor being out of its holder ■ Discharge temperature that is too high.The possible causes are: 5 Excessively high discharge temperature caused by Refrigeration shortage caused by insufficient suction gas to compressor incorrect operation of expansion valve caused by Part 3 – Troubleshooting $ $ $ electrical fault coil mechanical fault body discharge thermistor inaccuracy 3–45 Error Codes: Outdoor Units 1 Troubleshooting ESiEN02–01A To troubleshoot, proceed as follows: Check the amount of refrigerant. Is it correct? No Fill with the proper amount of refrigerant. Yes Check the discharge pipe sensor. 33 $ Has the sensor come off the discharge pipe port? 4 $ No $ $ Yes 5 Check if the operating conditions of the in- and outdoor unit are within the range check the refrigerant piping circuit for clogging check the accuracy of the discharge thermistor, refer to the thermistor curve check correct operation of the expansion valve and the flow through non-return valves (RYP71-125B7). Place the sensor correctly in the discharge pipe port. Thermistor curve 3–46 See page 3–74. Part 3 – Troubleshooting ESiEN02–01A 3.7 Error Codes: Outdoor Units Malfunctioning HPS (H3) 1 Error code H3 LED indications The table below shows the LED indications. Operation HAP (green) H1P (red) H2P (red) Normal 5 3 3 Malfunction 5 4 4 Error generation The error is generated when there is no continuity in the high-pressure switch during compressor OFF. Causes The possible causes are: Troubleshooting ■ Malfunctioning high-pressure switch ■ Broken or disconnected high-pressure switch harness ■ Malfunctioning high-pressure switch connector connection ■ Malfunctioning outdoor unit PCB. 4 To troubleshoot, proceed as follows: Check the high pressure switch (HPS). 5 Is the HPS correctly connected to the outdoor unit PCB? No Connect correctly. Yes $ $ Turn the power off and back on again after 10 minutes. Check the continuity of the HPS for control and safety. Does this HPS have continuity? No Replace HPS without continuity. Yes Replace outdoor unit PCB Part 3 – Troubleshooting 33 3–47 Error Codes: Outdoor Units 1 3.8 ESiEN02–01A Malfunctioning Outdoor Thermistor System (H9) Error code H9 LED indications The table below shows the LED indications. Operation 33 HAP (green) H1P (red) H2P (red) Normal 5 3 3 Malfunction 5 4 4 Error generation The error is generated when the thermistor resistance is out of its range (60Ω to 600kΩ). Causes The possible causes are: 4 Troubleshooting ■ Malfunctioning outdoor thermistor ■ Malfunctioning outdoor thermistor connector connection ■ Malfunctioning outdoor unit PCB. To troubleshoot, proceed as follows: Check the unit type. 5 Check the connector connection of the outdoor temperature sensor (R1T) on X4A on the outdoor unit PCB. Is it connected properly? No Correct the connection. Yes Check the thermistor resistance. Refer to: checking the thermistor resistance. Is it normal? No Replace the termistor. Yes Replace the outdoor unit PCB 3–48 Part 3 – Troubleshooting ESiEN02–01A Checking the thermistor resistance Error Codes: Outdoor Units See page 3–73. 1 33 4 5 Part 3 – Troubleshooting 3–49 Error Codes: Outdoor Units 1 3.9 ESiEN02–01A Malfunctioning Discharge Pipe Thermistor System (J3) Error code J3 LED indications The table below shows the LED indications. Operation 33 HAP (green) H1P (red) H2P (red) Normal 5 3 3 Malfunction 5 4 4 Error generation The error is generated when the thermistor resistance is out of its range. Causes The possible causes are: 4 Troubleshooting ■ Malfunctioning discharge pipe thermistor ■ Malfunctioning discharge pipe thermistor connector connection ■ Malfunctioning outdoor unit PCB. To troubleshoot, proceed as follows: Check the connector connection of the discharge pipe temperature sensor (R3T) on X6A on the outdoor unit PCB. 5 Is it connected properly? No Correct the connection. No Replace the termistor. Yes Check the thermistor resistance. Is it normal? Yes Replace the outdoor unit PCB 3–50 Part 3 – Troubleshooting ESiEN02–01A 3.10 Error Codes: Outdoor Units Malfunctioning Heat Exchanger Thermistor System (J6) Error code J6 LED indications The table below shows the LED indications. Operation HAP (green) 1 H1P (red) H2P (red) Normal 5 3 3 Malfunction 5 4 4 Error generation The error is generated when the thermistor resistance is out of its range. Causes The possible causes are: ■ Malfunctioning heat exchanger thermistor ■ Malfunctioning heat exchanger thermistor connector connection ■ Malfunctioning outdoor unit PCB. 33 4 5 Part 3 – Troubleshooting 3–51 Error Codes: Outdoor Units 1 Troubleshooting ESiEN02–01A To troubleshoot, proceed as follows: Check the unit type. Check the connector connection of the heat exchanger temperature sensor (R2T) on X5A on the outdoor unit PCB. 33 Is it connected properly? No Correct the connection. No Replace the termistor. Yes 4 Check the thermistor resistance. 5 Is it normal? Yes Replace the outdoor unit PCB 3–52 Part 3 – Troubleshooting ESiEN02–01 Error Codes: System Malfunctions Part 3 1 4 Error Codes: System Malfunctions 4.1 What Is in This Chapter? Introduction Overview Part 3 – Troubleshooting In the first stage of the troubleshooting sequence, it is important to correctly interpret the error code on the remote control display. The error code helps you to find the cause of the problem. 33 This chapter contains the following topics: Topic See page 4.2–Gas Shortage Detection (U0) 3–54 4.3–Reverse Phase (U1) 3–55 4.4–Transmission Error between Indoor and Outdoor Unit (U4 or UF) 3–57 4.5–Transmission Error between Indoor Unit and Remote Control (U5) 3–60 4.6–Transmission Error between MAIN Remote Control and SUB Remote Control (U8) 3–61 4.7–Malfunctioning Field Setting Switch (UA) 3–62 4 5 3–53 Error Codes: System Malfunctions 1 4.2 ESiEN02–01 Gas Shortage Detection (U0) Error code U0 LED indication The table below shows the LED indication. Operation 33 Error method HAP (green) H1P (red) H2P (red) Normal 5 3 3 Malfunctioning — — — The discharge pipe thermistor detects the malfunction temperature at which there can be a gas shortage. If the discharge temperature exceeds 125°C during more than 20 s, the outdoor unit will stop and retry when the guard timer is OFF (3 min have passed). During the retrial, the expansion valve will be opened 90 pulses more than in case of the previous start. When the unit restarts with a fully opened expansion valve, the remote control displays “U0” after pressing the test button. 4 Error generation The error is generated when the microcomputer detects gas shortage. However, the unit can still operate. Causes The possible causes are: 5 Troubleshooting ■ Refrigerant shortage ■ Clogging of the refrigerant piping circuit. To troubleshoot, proceed as follows: Check the amount of refrigerant. Is it correct? No Fill with the proper amount of refrigerant. Yes $ $ $ 3–54 Check the refrigerant piping circuit for clogging. Check the expansion valve. Refer to error E9. Check the discharge thermistor. Refer to error F3. Part 3 – Troubleshooting ESiEN02–01 4.3 Error Codes: System Malfunctions Reverse Phase (U1) Error code 1 U1 This error code is only for 3-phase equipment. LED indication The table below shows the LED indication. Operation Error generation HAP (green) H1P (red) H2P (red) Normal 5 3 3 Malfunctioning 5 3 4 The error is generated when the difference between phase L1 and L3 is not 240°. The illustration below shows the 3-phase network. 33 240˚ L1 L2 L3 4 90 120 180 240 270 360 5 L1 120˚ L3 L2 240˚ Causes Part 3 – Troubleshooting The possible causes are: ■ Malfunctioning power supply wiring connection ■ Broken or disconnected power supply wiring ■ Malfunctioning outdoor unit PCB 3–55 Error Codes: System Malfunctions 1 Troubleshooting ESiEN02–01 To troubleshoot, proceed as follows: Check power L1-L2-L3= 400V ±10% L1-N= 230V ±10% L2-N= 230V ±10% L3-N= 230V ±10% Does the power correspond with previous data? 33 No Correct power supply. Yes 1. 2. 3. 4 Turn the power off. Change L1-L2 or L2-L3. Turn the power on. Is U1 displayed on the remote controller? 5 No Phases are not correct. Yes Replace outdoor unit PCB. 3–56 Part 3 – Troubleshooting ESiEN02–01 4.4 Error Codes: System Malfunctions Transmission Error between Indoor and Outdoor Unit (U4 or UF) Error code U4 or UF LED indication The table below shows the LED indication. Operation HAP (green) 1 H1P (red) H2P (red) Normal 5 3 3 Malfunctioning — — — Error generation The error is generated when the microprocessor detects that the transmission between the indoor and the outdoor unit is not normal over a certain amount of time. Causes The possible causes are: ■ Wiring indoor-outdoor transmission wire is incorrect ■ Malfunctioning indoor unit PCB ■ Malfunctioning outdoor unit PCB ■ Outside cause (noise...). 33 4 5 Part 3 – Troubleshooting 3–57 Error Codes: System Malfunctions 1 Troubleshooting 1 ESiEN02–01 To troubleshoot, proceed as follows: Is HAP flashing? Check of indoor unit microcomputer normal HAP NO (ON or OFF) YES Turn the power supply off once and then back on. NO Is H1P flashing? 33 Failure of indoor unit PCB or malfunction of power supply system. YES Resets normally. Could be outside cause (noise...). Is HBP flashing? 4 Check of indoor unit transmission malfunction HBP NO YES Is H2P on? YES Failure of indoor unit PCB. NO (OFF) NO Does outdoor unit microcomputer normal H1P flash? YES 5 To outdoor unit (next page) 3–58 YES Is indoor-outdoor transmission wire connected correctly? NO Wire correctly. Part 3 – Troubleshooting ESiEN02–01 Troubleshooting 2 Error Codes: System Malfunctions To troubleshoot, proceed as follows: 1 Continued from previous page Is HAP flashing? Check of outdoor unit microcomputer normal HAP NO (ON or OFF) Turn the power supply off once and then back on. YES Is HAP flashing? YES Resets normally. Could be outside cause (noise...). 33 NO Is HAP on? YES Failure of outdoor unit PCB. NO (OFF) 4 Turn off the power supply, disconnect the NO.2 indoor-outdoor transmission wire, and turn power supply back on. Is HAP flashing? NO "U4" displays constantly? NO Part 3 – Troubleshooting YES YES 5 Failure of indoor unit PCB. Failure of outdoor unit PCB or malfunction of power supply system. Indoor PCB malfunction. Resets normally. Could be outside cause (noise...). 3–59 Error Codes: System Malfunctions 1 4.5 ESiEN02–01 Transmission Error between Indoor Unit and Remote Control (U5) Error code U5 LED indication The table below shows the LED indication. Operation 33 HAP (green) H1P (red) H2P (red) Normal 5 3 3 Malfunctioning — — — Error generation The error is generated when the microprocessor detects that the transmission between the indoor unit and the remote control is not normal over a certain amount of time. Causes The possible causes are: 4 Troubleshooting ■ Malfunctioning remote control ■ Malfunctioning indoor PCB ■ Outside cause (noise...) ■ Connection of two master remote controls (when using two remote controls). To troubleshoot, proceed as follows: 5 Control by 2 remote controllers YES SS1 of both remote controllers is set to MAIN. YES NO All indoor unit PCB microcomputer normal monitors flashing NO YES Using multicore transmission wiring between indoor unit and remote controller NO 3–60 Resets normally when power supply is turned off temporarily. YES YES NO Set one of the remote controllers to SUB, turn off the power supply temporarily, then restart operation. Indoor unit PCB replacement. Malfunction could be produced by noise. Check the surrounding area and restart operation. Change to double-core independent cable. Failure of remote controller PCB or replacement of defective indoor unit PCB. Part 3 – Troubleshooting ESiEN02–01 4.6 Error Codes: System Malfunctions Transmission Error between MAIN Remote Control and SUB Remote Control (U8) Error code U8 LED indication The table below shows the LED indication. Operation HAP (green) 1 H1P (red) H2P (red) Normal 5 3 3 Malfunctioning — — — Error generation The error is generated when, in case of controlling with two remote controls, the microprocessor detects that the transmission between the indoor unit and the remote controls (MAIN and SUB) is not normal over a certain amount of time. Causes The possible causes are: Troubleshooting ■ Transmission error between MAIN remote control and SUB remote control ■ Connection among SUB remote controls ■ Malfunctioning remote control PCB. 4 To troubleshoot, proceed as follows: Controlling with 2-remote controller NO YES Both SS-1 switches on remote controllers are turned to SUB YES SS-1 switch on remote controller PCB is turned to MAIN 5 NO Turn the SS-1 switch of one remote controller to MAIN. Turn OFF the power supply, and restart operation. YES NO Turn OFF the power once and restart operation. Replace remote controller PCB if any error is generated. Turn the SS-1switch of one remote controller to MAIN. Turn OFF the power supply, and restart operation. Part 3 – Troubleshooting 33 3–61 Error Codes: System Malfunctions 1 4.7 Malfunctioning Field Setting Switch (UA) Error code UA LED indication The table below shows the LED indication. Operation 33 ESiEN02–01 HAP (green) H1P (red) H2P (red) Normal 5 3 3 Malfunctioning — — — Error generation The error is generated when incorrect field settings have been set for pair/twin/triple/double twin. Causes The possible causes are: 4 ■ Malfunctioning indoor or outdoor unit PCB ■ Malfunctioning power supply PCB ■ Indoor-outdoor, indoor-indoor unit transmission wiring ■ Malfunctioning remote control wiring. 5 3–62 Part 3 – Troubleshooting ESiEN02–01 Troubleshooting Error Codes: System Malfunctions To troubleshoot, proceed as follows: Is the remote controller connected to more than one indoor unit? 1 YES Connect the remote controller correctly. NO Is the outdoor unit used for Twin system? NO Check setting "No. of Connected Twin System Indoor Units" of indoor unit. YES Is the setting of Pair/Twin/Triple set correctly? NO 33 Set correctly. YES Are the microcomputer normal montiors (HAP) of all indoor unit PCB flashing? NO Is the indoor-indoor and indoor-outdoor wiring correctly connected? NO Connect correctly. 4 YES YES Are the transmission normal montiors (HBP) of all indoor unit PCB flashing? NO NO Connect correctly. 5 YES Is there 220-240 VAC between No.1 and No.3 of X2M (indoor Unit)? YES Turn the power off once, then back on, and restart operation. NO Operating normally? Is the power supply PCB correctly connected? NO Replace the transformer. YES Is the indoor-indoor and indoor-outdoor wiring correctly connected? Wiring could be incorrect, recheck. NO Connect correctly. YES YES Indoor unit PCB replacement. Operates normally. Part 3 – Troubleshooting 3–63 Error Codes: System Malfunctions ESiEN02–01 1 33 4 5 3–64 Part 3 – Troubleshooting ESiEN02–01A Additional Checks for Troubleshooting Part 3 1 5 Additional Checks for Troubleshooting 5.1 What Is in This Chapter? Introduction This chapter explains how you must check the units to carry out troubleshooting correctly. Overview This chapter contains the following topics: Part 3 – Troubleshooting 33 Topic See page 5.2–Indoor Unit: Checking the Fan Motor Hall IC 3–66 5.3–Indoor Unit: Checking the Power Supply Wave Form 3–67 5.4–Outdoor Unit: Checking the Refrigerant System 3–68 5.5–Outdoor unit: Checking the Installation Condition 3–69 5.6–Outdoor Unit: Checking the Discharge Pressure 3–70 5.7–Outdoor Unit: Checking the Expansion Valve 3–71 5.8–Checking the Thermistors 3–72 5.9–R1T and R2T 3–73 5.10–R3T 3–74 4 5 3–65 Additional Checks for Troubleshooting 1 5.2 Indoor Unit: Checking the Fan Motor Hall IC Applicable units Units using phase cut controlled fan motor with feedback signal. Checking To check the indoor unit fan motor hall IC, proceed as follows: 33 4 ESiEN02–01A Step Action 1 Make sure connector S7 on PCB 1 is properly connected. 2 Make sure the power is ON and that there is no operation. 3 Measure the voltage between pin 1 and 3 of S7. 4 Turn the fan one rotation with your hand and measure the generated pulses. 5 Proceed as follows: If... Then... The measured voltage between pin 1 and 3 does not equal 5 V Replace the PCB 1. The generated pulses do not equal 3 pulses between pin 2 and 3 Replace the fan motor. The measured voltage does not equal 5 V and the generated pulses do not equal 3 pulses between pin 2 and 3 Replace the PCB 1. 5 3–66 Part 3 – Troubleshooting ESiEN02–01A 5.3 Additional Checks for Troubleshooting Indoor Unit: Checking the Power Supply Wave Form Checking 1 To check the power supply wave form, proceed as follows: Step Action 1 Measure the power supply wave form between pin 1 and 3 of X1M for the outdoor units or between pin 1 and 3 of X2M for the indoor units. 2 Check whether the power supply wave form is a sine wave: 33 3 4 Check whether there is wave form disturbance near the zero cross: 5 4 Part 3 – Troubleshooting Adjust the supply voltage. 3–67 Additional Checks for Troubleshooting 1 5.4 Checking ESiEN02–01A Outdoor Unit: Checking the Refrigerant System To check the refrigerant system, proceed as follows: Check discharge pipe thermistor R3T. Is the discharge pipe thermistor R3T disconnected from the holder? No Check for gas leaks using a leak tester. 33 Yes Replace the refrigerant. Correct the problem. 4 5 3–68 Part 3 – Troubleshooting ESiEN02–01A 5.5 Additional Checks for Troubleshooting Outdoor unit: Checking the Installation Condition Checking 1 To check the installation condition, proceed as follows: Check the space for all air passage around the suction and discharge areas. Is the minimum space respected? Refer to page 1-10. No Change the position of the air discharge grille or the installation location. 33 Yes Does the discharged air from other outdoor units cause an increase of the suction temperature? Is the heat exchanger clean? No Clean the heat exchanger. 4 No Change the installation location or direction. 5 Yes Yes Change the position of the air discharge grille or the installation location. Is there enough air flow? Yes Check the outdoor ambient temperature R1T. This temperature must be lower than 43 °C. Part 3 – Troubleshooting 3–69 Additional Checks for Troubleshooting 1 5.6 Checking ESiEN02–01A Outdoor Unit: Checking the Discharge Pressure To check the discharge pressure, proceed as follows: Check the discharge pressure. Is the pressure > 24 kg/ cm² during cooling operation? 33 Yes Is the solenoid valve open? No Is there conductivity in the coil of the solenoid valve? No Replace the coil of the solenoid valve. No Clean them. No 4 Yes Yes 5 Is the stop valve open? Replace the solenoid valve. No Open the stop valve. No Are the heat exchanger and air filter clean? Yes Is the connection pipe deformed? Yes Yes Replace the pipe Replace the compressor. 3–70 Part 3 – Troubleshooting ESiEN02–01A 5.7 Additional Checks for Troubleshooting Outdoor Unit: Checking the Expansion Valve Checking 1 To check the electronic expansion valve, proceed as follows: Step Action 1 Check if the expansion valve connector is correctly inserted in the X24A of PCB 1. 2 Compare the expansion valve unit with the number of the connector to make sure it is correctly connected. 3 Switch the power OFF. 4 Switch the power ON to check whether the expansion valve is producing a clicking sound. 5 33 If... Then... The expansion valve has no clicking sound Disconnect the valve connector without the clicking sound and proceed to step 5. Check the coil current: Open circuit < normal < short circuit 4 The table below contains the reference resistance values. 6 Part 3 – Troubleshooting — Grey Black Yellow Red Orange Grey — 40-50 ⍀ 40-50 ⍀ 40-50 ⍀ 40-50 ⍀ Black 40-50 ⍀ — 80-100 ⍀ 80-100 ⍀ 80-100 ⍀ Yellow 40-50 ⍀ 80-100 ⍀ — 80-100 ⍀ 80-100 ⍀ Red 40-50 ⍀ 80-100 ⍀ 80-100 ⍀ — 80-100 ⍀ Orange 40-50 ⍀ 80-100 ⍀ 80-100 ⍀ 80-100 ⍀ — 5 Check the clicking sound again. If... Then... There is a clicking sound The expansion valve works properly. There is no clicking sound Replace the expansion valve unit. There is still no clicking sound Replace outdoor PCB 1. 3–71 Additional Checks for Troubleshooting 1 5.8 ESiEN02–01A Checking the Thermistors Thermistors If the cause of the problem is related to the thermistors, then the thermistors should be checked prior to changing the PCB. For more information about these thermistors, see: 33 Overview of thermistors ■ ’Wiring Diagrams: Outdoor Units’ ■ ‘Wiring Diagrams: Indoor Units’ ■ "Functions of Thermistors: Large Heat Pumps" on page 5. The table below contains an overview of the thermistors: Thermistor Indoor Outdoor 4 Checking 5 3–72 Description R1T Suction air thermistor R2T Heat exchanger thermistor (coil thermistor) R1T Ambient air thermistor R2T Heat exchanger thermistor (coil thermistor) R3T Discharge pipe thermistor To check the thermistors, proceed as follows: Step Action 1 Disconnect the thermistor from the PCB. 2 Read the temperature and the resistor value. 3 Check if the measured values correspond with the values in the table on the next pages. Part 3 – Troubleshooting ESiEN02–01A 5.9 Additional Checks for Troubleshooting R1T and R2T Temperature – resistance 1 The table below is the thermistor (R1T and R2T) temperature – resistance conversion table. Temp. (°C) Part 3 – Troubleshooting R1T (k⍀) R2T (k⍀) Temp. (°C) R1T (k⍀) R2T (k⍀) Temp. (°C) R1T (k⍀) R2T (k⍀) -20 197.81 192.08 20 25.01 24.45 60 4.96 4.87 -19 -18 -17 -16 -15 -14 -13 -12 -11 186.53 175.97 166.07 156.80 148.10 139.94 132.28 125.09 118.34 181.16 170.94 161.36 152.38 143.96 136.05 128.63 121.66 115.12 21 22 23 24 25 26 27 28 29 23.91 22.85 21.85 20.90 20.00 19.14 18.32 17.54 16.80 23.37 22.35 21.37 20.45 19.56 18.73 17.93 17.17 16.45 61 62 63 64 65 66 67 68 69 4.79 4.62 4.46 4.30 4.16 4.01 3.88 3.75 3.62 4.70 4.54 4.38 4.23 4.08 3.94 3.81 3.68 3.56 -10 111.99 108.96 30 16.10 15.76 70 3.50 3.44 -9 -8 -7 -6 -5 -4 -3 -2 -1 106.03 100.41 95.14 90.17 85.49 81.08 76.93 73.01 69.32 103.18 97.73 92.61 87.79 83.25 78.97 74.94 71.14 67.56 31 32 33 34 35 36 37 38 39 15.43 14.79 14.18 13.59 13.04 12.51 12.01 11.52 11.06 15.10 14.48 13.88 13.31 12.77 12.25 11.76 11.29 10.84 71 72 73 74 75 76 77 78 79 3.38 3.27 3.16 3.06 2.96 2.86 2.77 2.68 2.60 3.32 3.21 3.11 3.01 2.91 2.82 2.72 2.64 2.55 0 65.84 64.17 40 10.63 10.41 80 2.51 2.47 1 2 3 4 5 6 7 8 9 62.54 59.43 56.49 53.71 51.09 48.61 46.26 44.05 41.95 60.96 57.94 55.08 52.38 49.83 47.42 45.14 42.98 40.94 41 42 43 44 45 46 47 48 49 10.21 9.81 9.42 9.06 8.71 8.37 8.05 7.75 7.46 10.00 9.61 9.24 8.88 8.54 8.21 7.90 7.60 7.31 10 39.96 39.01 50 7.18 7.04 11 12 13 14 15 16 17 18 19 38.08 36.30 34.62 33.02 31.50 30.06 28.70 27.41 26.18 37.18 35.45 33.81 32.25 30.77 29.37 28.05 26.78 25.59 51 52 53 54 55 56 57 58 59 6.91 6.65 6.41 6.65 6.41 6.18 5.95 5.74 5.14 6.78 6.53 6.53 6.53 6.29 6.06 5.84 5.43 5.05 — 3–73 33 4 5 Additional Checks for Troubleshooting 1 5.10 R3T Temperature – resistance The table below is the thermistor (R3T) temperature – resistance conversion table. Temp. (°C) Resist. (k⍀) — 33 4 5 3–74 ESiEN02–01A Temp. (°C) Resist. (k⍀) Temp. (°C) Resist. (k⍀) — 60.0 52.8 130.0 5.4 — -6.0 -4.0 -2.0 — 1120.0 1002.5 898.6 62.0 64.0 66.0 68.0 48.9 45.3 42.0 39.0 132.0 134.0 136.0 138.0 5.4 4.8 4.6 4.3 0.0 806.5 70.0 36.3 140.0 4.1 2.0 4.0 6.0 8.0 724.8 652.2 587.6 530.1 72.0 74.0 76.0 78.0 33.7 31.4 29.2 27.2 142.0 144.0 146.0 148.0 3.9 3.7 3.5 3.3 10.0 478.8 80.0 25.4 150.0 3.2 12.0 14.0 16.0 18.0 432.9 392.0 355.3 322.4 82.0 — — — 23.7 — — — 152.0 154.0 156.0 158.0 3.0 2.9 2.7 2.6 20.0 292.9 — — 160.0 2.5 22.0 24.0 26.0 28.0 266.3 242.5 221.0 201.6 92.0 94.0 96.0 98.0 16.9 15.8 14.8 13.9 162.0 164.0 166.0 168.0 2.3 2.5 2.1 2.0 30.0 184.1 100.0 13.1 170.0 1.9 32.0 34.0 36.0 38.0 168.3 154.0 141.0 129.3 102.0 104.0 106.0 108.0 12.3 11.5 10.8 10.2 172.0 174.0 176.0 178.0 1.9 1.8 1.7 1.6 40.0 118.7 110.0 9.6 180.0 1.5 42.0 44.0 46.0 48.0 109.0 100.2 92.2 84.9 112.0 114.0 116.0 118.0 9.0 8.5 8.0 7.6 50.0 78.3 120.0 7.1 52.0 54.0 56.0 48.0 72.2 66.7 61.6 57.0 122.0 124.0 126.0 128.0 6.7 6.4 6.0 5.7 — Part 3 – Troubleshooting ESIEN02–01A 4 Part 4 Commissioning and Test Run 3 What is in this part? This part contains the following chapters: Chapter See page 1–Pre-Test Run Checks 4–3 2–Field settings 4–9 3–Test Run and Operation Data 4–27 44 5 Part 4 – Commissioning and Test Run 4–1 ESIEN02–01A 1 3 4 5 4–2 Part 4 – Commissioning and Test Run ESiEN02–01A Pre-Test Run Checks Part 4 1 1 Pre-Test Run Checks 1.1 What Is in This Chapter? Introduction Overview This chapter contains the following information: ■ Checks before test run ■ Test run checks ■ Setting the address for the receiver of the infrared remote control ■ Setting the address for the infrared remote control. 3 4 This chapter contains the following topics: Topic See page 1.2–Test Run Checks 4–4 1.3–Setting the Infrared Remote Control 4–5 5 Part 4 – Commissioning and Test Run 4–3 Pre-Test Run Checks 1 1.2 ESiEN02–01A Test Run Checks Checks before test run Before carrying out a test run, proceed as follows: Step Action 1 Make sure the voltage at the primary side of the safety breaker is: 2 3 Test run checks 4 5 4–4 ■ 230 V ± 10% for 1-phase units ■ 400V ± 10% for 3-phase units. Fully open the liquid and the gas stop valve. To carry out a test run, check the following: ■ Check that the temperature setting of the remote control is at the lowest level or test mode. ■ Switch ON the indoor units one by one to check whether they operate correctly. Afterwards, switch ON all units to check whether they all operate simultaneously. ■ Go through the following checklist: Checkpoints Cautions or warnings Are all units securely installed? ■ Dangerous for turning over during storm. ■ Possible damage to pipe connections. Is the earth wire installed according to the applicable local standard? Dangerous if electric leakage occurs. Are all air inlets and outlets of the indoor and outdoor units unobstructed? ■ Poor cooling. ■ Poor heating. Does the drain flow out smoothly? Water leakage. Is piping adequately heat-insulated? Water leakage. Have the connections been checked for gas leakage? ■ Poor cooling. ■ Poor heating. ■ Stop. Is the supply voltage conform to the specifications on the name plate? Incorrect operation. Are the cable sizes as specified? Damage of cables. Are the remote control signals received by the unit? No operation. Part 4 – Commissioning and Test Run ESiEN02–01A 1.3 Pre-Test Run Checks Setting the Infrared Remote Control Introduction Setting the address for the receiver 1 To set the infrared remote control, you have to set the address for: ■ The receiver of the infrared remote control ■ The infrared remote control. The address for the receiver of the infrared remote control is factory set to 1. To change this setting, proceed as follows: Step Action 1 Turn OFF the power. 2 Remove the sealing pad on the top of the receiver. 3 Sealing pad 2 3 M S SS Small opening 1 1 SS 2 4 Receiver 3 Set the wireless address switch (SS2) according to the table below. You can find the wireless address switch attached on the PCB of the receiver and it is visible through the small opening on the back of the receiver. No. 1 No. 2 No. 3 Unit No. 1 2 3 1 2 3 4 1 2 3 SS2 If you use a wired and an infrared remote control for one indoor unit, proceed as follows: 1. Set the wired remote control to MAIN: On the remote control. 2. Set the infrared remote control to SUB: On the receiver with the MAIN/SUB switch (SS1). MAIN SUB MAIN/SUB SS1 5 S M S M Seal off the opening of the address switch and the MAIN/SUB switch with the attached sealing pad. Sealing pad S 2 M SS 3 1 Small opening 2 SS 1 Receiver 6 Make sure to also change the address on the remote control. Part 4 – Commissioning and Test Run 4–5 5 Pre-Test Run Checks 1 Setting the address for the infrared remote control ESiEN02–01A The address for the infrared remote control is factory set to 1. To change this setting, proceed as follows: Step Action 1 Hold down the FILTER RESET button and the TEST button for at least 4 s, to go to field set mode. The display indicates the field set mode. 3 4 FILTER RESET TEST 5 2 Press the FAN button to select a multiple setting (A/b), see ‘Multiple settings A/b’ further in this section. Each time you press the button, the display switches between “A” and “b”. FAN 4–6 Part 4 – Commissioning and Test Run ESiEN02–01A Pre-Test Run Checks Step Action 3 Press the UP and DOWN buttons to set the address. Set the same address as the receiver (1, 2 or 3). The receiver does not work with addresses 4, 5 and 6. 1 UP DOWN 3 4 4 Press the RESERVE button to confirm the setting. 5 RESERVE Part 4 – Commissioning and Test Run 4–7 Pre-Test Run Checks 1 ESiEN02–01A Step Action 5 Press the TEST button to quit the field set mode and return to the normal display. ON / OFF TEMP TIME ˚C UP DOWN FAN RESERVE CANCEL TIMER 3 MODE SWING /TEST TEST 4 5 Multiple settings A/b When an outside control (central remote control...) controls an indoor unit, sometimes the indoor unit does not respond to ON/OFF and temperature settings commands from this remote control. Remote control 4–8 Indoor unit Setting Remote control display Control of other air conditioners and units A: Standard All items are displayed. Commands other than ON/OFF and temperature setting accepted. (1 long beep or 3 short beeps emitted) b: Multi System Only one item is displayed. This item is only shown for a few seconds. All commands accepted (2 short beeps) No other control Part 4 – Commissioning and Test Run ESiEN02–01A Field settings Part 4 1 2 Field settings 2.1 What Is in This Chapter? Introduction Overview This chapter contains the following information: ■ How to change the field settings ■ The field settings ■ The factory settings. 3 This chapter contains the following topics: Topic See page 2.2–How to Change the Field Settings with the Wired Remote Control 4–10 2.3–How to Change the Field Settings with the Infrared Remote Control 4–12 2.4–Overview of the Field Settings of the Indoor Units 4–13 2.5–Overview of the Factory Settings of the Indoor Units 4–14 2.6–Setting the Ceiling Height 4–15 2.7–Setting the Filter Counter 4–16 2.8–MAIN/SUB Setting when Using Two Remote Controls 4–17 2.9–Setting the Centralized Group No. 4–18 2.10–The Field Setting Levels 4–19 2.11–Overview of the Field Settings: R(Y)P71-250B 4–22 2.12–Jumpers 4–23 2.13–DIP switch DS1 4–24 2.14–DIP switch DS2 4–25 Part 4 – Commissioning and Test Run 4 5 4–9 Field settings 1 2.2 ESiEN02–01A How to Change the Field Settings with the Wired Remote Control Installation conditions The field settings have to be changed with the remote control according to the installation conditions. Wired remote control The illustration below shows the wired remote control. 5 12 4 2 1 3 3 7 hr C hr 6 8 NOT AVAILABLE TEST 9 11 10 13 L H 14 4 21 20 TEST 5 16 Components 4–10 19 15 17 18 22 The table below contains the components of the wired remote control. No. Component No. Component 1 ON/OFF button 12 Display 2 Operation lamp (red) 13 3 Display Under centralized control 14 Timer mode start/stop button 4 Ventilation/air cleaning 15 Timer ON/OFF button 5 Operating mode 16 Inspection/test operation button 6 Inspection/test operation 17 Programming time button 7 Programmed time 18 Temperature setting button 8 Set temperature 19 Filter counter reset button 9 Fan speed 20 Fan speed control button 10 Air flow flap 21 Operating mode selector button 11 Time to clean air filter 22 Air flow direction adjust button Defrost Non-functioning Part 4 – Commissioning and Test Run ESiEN02–01A Setting Field settings To set the field settings, you have to change: ■ “Mode No.” ■ “First code No.” ■ “Second code No.”. 1 To change the field settings, proceed as follows: Step Action 1 Hold down the INSPECTION/TEST button for at least 4 s during normal mode to enter the “Field setting mode”. 2 Press the TEMPERATURE CONTROL button until the desired “Mode No.” appears. 3 ■ If the indoor unit is under group control, all settings for all the indoor units are set at the same time. Use the codes 10 to 15 to apply this group control and proceed to the next step. ■ If you want to set the indoor units of one group individually or if you want to read out the last settings, use the codes 20 to 25 which are displayed in brackets. Press the TIMER SELECTION button to select the “Indoor unit No.” for which you want to adjust the field settings. 4 Press the upper part of the PROGRAMMING TIME button to select the “First code No.”. 5 Press the lower part of the PROGRAMMING TIME button to select the “Second code No”. 6 Press the CONFIRMATION button to confirm the changed setting. 7 Press the INSPECTION/TEST button to return to “Normal mode”. Part 4 – Commissioning and Test Run 3 4 5 4–11 Field settings 1 2.3 ESiEN02–01A How to Change the Field Settings with the Infrared Remote Control Optional accessories If optional accessories are mounted on the indoor unit, the indoor unit setting may have to be changed. Refer to OH98-2 or the installation manual (optional handbook) for each optional accessory. Infrared remote control The illustration below shows the infrared remote control. UP button Mode No. 3 DOWN button Field setting mode RESERVE button First code No. MODE button 4 Second code No. INSPECTION/TEST button 5 Setting To set the field settings, you have to change: ■ “Mode No.” ■ “First code No.” ■ “Second code No.”. To change the field settings, proceed as follows: 4–12 Step Action 1 Hold down the INSPECTION/TEST button for at least 4 s during normal mode to enter the “Field setting mode”. 2 Press the MODE button to select the desired “Mode No.”. 3 Press the UP button to select the “First code No.”. 4 Press the DOWN button to select the “Second code No.” 5 Press the RESERVE button to set the present settings. 6 Press the INSPECTION/TEST button to return to the “Normal mode”. Part 4 – Commissioning and Test Run ESiEN02–01A 2.4 Field settings Overview of the Field Settings of the Indoor Units Field settings Mode No. 10 or 20 1 The table below contains the possible field settings of all indoor units. First code No. Second code No. Description of the setting 01 02 03 04 0 Filter counter Long Short — — 1 Filter type Long Super long External Oil mist 2 Remote thermistor of the remote control TH1 = rem. control TH1 = air return — — 3 Filter display Filter indic. No filter indic. — — 9 Centralized control Yes No — — 0 Number indoor to 1 outdoor Pair Twin Triple Double twin 1 Unified or indiv. set twin Group setting Indiv. setting — — 2 Fan OFF at thermostat OFF LL-speed OFF — — 0 KRP1B51/52/53 X1/X2 output Thermostat ON Option Operation Malfunction 3 Fan speed heating thermostat OFF LL-speed Set speed — — 5 Automatic restart Disabled Enabled — — 0 Ceiling height setting Normal High Extra high — 1 4-, 3- or 2-way air outlet 4-way 3-way 2-way — 3 Horizontal discharge grill Enabled Disabled — — 4 Air flow direction adjust range setting Draft prevention Standard Ceil soil prevention — 5 Field fan speed changeover air outlet Standard Option 1 Option 2 — 6 External static pressure Normal High Low — 14 or 24 0 Additional timer to guard timer 0s 5s 10 s 15 s 15 or 25 1 Humidifier during thermostat OFF No Yes — — 3 Drain pump during humidifying (heating) No Yes — — 5 Ventilation unit indiv. setting No Yes — — 6 Air-cleaner unit indiv. setting No Yes — — 11 or 21 12 or 22 13 or 23 Part 4 – Commissioning and Test Run 3 4 5 4–13 Field settings 1 2.5 ESiEN02–01A Overview of the Factory Settings of the Indoor Units Factory settings Mode No. 10 or 20 First code No. Second code No. FHYCP FHYKP FHYBP FAYP FDYP FUYP FHYP 0 01 01 01 01 01 01 01 1 01 — — — 02 01 — 2 02 — — — 02 02 — 3 01 01 01 01 01 01 01 9 — — — — 01 — — 0 01 01 01 01 01 01 01 1 01 01 01 01 01 01 01 2 01 01 01 01 01 01 01 0 01 01 01 01 01 01 01 3 01 — 01 — — — — 5 02 02 02 02 02 02 02 0 01 — — 01 — 01 01 1 01 — — — — — — 3 — 01 — — — — — 4 02 02 — — — — — 5 01 — — 01 — 01 01 6 — 01 01 — — — — 14 or 24 0 01 01 01 — 01 01 01 15 or 25 1 — — — — 01 — — 3 — — — — 01 — — 5 01 01 01 01 — 01 01 6 01 01 01 01 — 01 01 3 11 or 21 4 The table below contains the factory settings of all indoor units 12 or 22 13 or 23 5 4–14 Part 4 – Commissioning and Test Run ESiEN02–01A 2.6 Field settings Setting the Ceiling Height Incorrectly setting 1 If you set the remote control incorrectly, a connection mistake malfunction “UA” will appear on the remote control display. See ’Malfunctioning Field Setting Switch (UA)’ on page 3–62. Mode No. 13 or 23 First code No. 0 Set the second code No., according to the tables below. FHYP Second code No. Ceiling-suspended type 01 Height < 2.7 m 02 2.7 m < height < 3.5 m 03 Not used 3 FAYP Second code No. Wall-mounted type 01 Normal 02 High 03 Extra high 4 5 FHYCP and FUYP Indoor unit Second code No. 4-way outlet 3-way outlet 2-way outlet FHYCP35-71 01 < 2.7 m < 3.0 m < 3.5 m 02 < 3.0 m < 3.3 m < 3.8 m 03 < 3.5 m < 3.5 m — 01 < 3.2 m < 3.6 m < 4.2 m 02 < 3.6 m < 4.0 m < 4.2 m 03 < 4.2 m < 4.2 m — 01 < 2.7 m < 3.0 m < 3.5 m 02 < 3.0 m < 3.5 m < 3.8 m 03 < 3.5 m < 3.8 m — FHYCP100-125 FUYP Part 4 – Commissioning and Test Run 4–15 Field settings 1 2.7 ESiEN02–01A Setting the Filter Counter Mode No. 10 or 20 First code No. 0 When the filter counter indication time is set to ON, set the second code No., according to the table below Filter specifications Second code No. Long life Standard Ultra long life 01 Light contamination 2 500 h 200 h 10 000 h 02 Heavy contamination 1 100 h 100 h 5 000 h When there is a heavy contamination and a long life filter is installed, the setting hours for the units FHYCP and FHYP are 1 250 h. 3 Fan speed OFF when thermostat OFF 4 When the cool/heat thermostat is OFF, you can stop the indoor unit fan by switching the setting to “Fan OFF”. This setting is used as a countermeasure against odour, for example for barber shops and restaurants. Mode No. 11 or 21 5 Contamination Fan speed changeover when thermostat OFF 12 or 22 Setting 01 — 02 Fan OFF First code No. 3 Second code No. Setting 01 LL fan speed 02 Set fan speed Set the air flow direction of the indoor units as given in the table below. This setting is needed when the optional air outlet blocking pad has been installed. The “Second code No” is factory set to “01”. Mode No 13 or 23 4–16 2 Second code No. You can switch the fan speed to the set fan speed when the heating thermostat is OFF. This setting is called “Set Fan Speed”. Mode No. Air flow direction setting First code No. First code No 1 Second code No Setting 01 F: four-direction air flow 02 T: three-direction air flow 03 W: two direction air flow Part 4 – Commissioning and Test Run ESiEN02–01A 2.8 Field settings MAIN/SUB Setting when Using Two Remote Controls 1 Situation The MAIN/SUB setting is necessary when one indoor unit is controlled by two remote controls. When you use two remote controls (control panel and separate remote control), set one to MAIN and the other to SUB. You can do this by setting the switch on the remote control’s PCB. Setting The remote controls are factory set to MAIN, so you only have to change one remote control from MAIN to SUB. To change a remote control from MAIN to SUB, proceed as follows: Step Action 1 Insert a flathead screwdriver into the recess between the upper and lower part of the remote control, as shown in the illustration below. Gently pry off the upper part of the remote control, working from the two possible positions. 3 Upper part of the remote control 4 Lower part of the remote control 2 Turn the MAIN/SUB changeover switch on the PCB to “S”. M S M S Part 4 – Commissioning and Test Run 5 The switch is set to MAIN (factory setting) Set the switch to SUB. 4–17 Field settings 1 2.9 ESiEN02–01A Setting the Centralized Group No. When? If you want to carry out centralized control with a central remote control and a unified ON/OFF control, you have to set the group No. for each group with the remote control. Wired remote control The illustration below shows the wired remote control. Mode No. Initial setting mode 3 Group No. 4 Setting 5 To set the “Centralized group No.”, proceed as follows: Step Action 1 Switch ON the power supply of the central remote control, the unified ON/OFF control and the indoor unit(s). 2 Hold down the INSPECTION/TEST button for at least 4 s during normal mode to enter the “Field setting mode”. 3 Press the TEMPERATURE CONTROL button until “Mode No.” “00” appears. 4 Press the INSPECTION/TEST button to inspect the group No. display. 5 Set the “Group No.” for each group by pressing the PROGRAMMING TIME button. The “Group No.” rises in the order of 1—00, 1—01, ..., 1—15, 2—00, ..., 2—15, 3—00, etc. The unified ON/OFF control however displays only the range of group numbers selected by the switch for setting each address. Individually address setting 4–18 6 Press the CONFIRMATION button to enter the selected group No. 7 Press the INSPECTION/TEST button to return to normal mode. If the address must be set individually for each unit, set the “Mode No.” to “30”. For example, for power consumption counting. Part 4 – Commissioning and Test Run ESiEN02–01A 2.10 Field settings The Field Setting Levels Introduction The inspection level 1 The three field setting levels are: ■ Inspection level ■ Monitoring level ■ Maintenance mode settings. The inspection level is the highest level of the three field setting levels. You can change the views in the inspection level by pressing the INSPECTION/TEST button. The flow chart below explains the different windows of the inspection level. 3 Normal display Push INSPECTION/TEST button Last occurred malfunction 4 Push INSPECTION/TEST button Push INSPECTION/TEST button Indoor model and size See possible system settings. 5 Push INSPECTION/TEST button System Push INSPECTION/TEST button Test Part 4 – Commissioning and Test Run 4–19 Field settings 1 Possible system settings ESiEN02–01A The table below contains the possible system settings, which are displayed on the remote control if the TEST button is pushed twice shortly. Size Type Software Settings 3 4 Changing the mode settings 5 4–20 Display Settings Display 35 35 FHYCP FC 45 45 FHYP HC 60 63 FAYP AC 71 71 FHYKP EC 100 100 FHYBP JC 125 125 FUYP 3C 200 200 FDYP UC 250 250 5 — To enter the monitoring level and to change the maintenance mode settings, proceed as follows: Step Action 1 Hold down the INSPECTION/TEST button for at least 4 s to enter the field setting mode. 2 Hold down the INSPECTION/TEST button for at least 4 s to enter the maintenance mode. 3 Press the TEMPERATURE CONTROL buttons as many times as needed to select the mode No. you want. 4 Press the TIMER SELECTION button as many times as needed to select the unit No. you want. 5 Carry out the settings for modes 44 and 45. See “Maintenance Mode Settings” further in this section. 6 Press the CONFIRMATION button to confirm the settings of modes 44 and 45. 7 Press the INSPECTION/TEST button to return to the normal operating mode. Part 4 – Commissioning and Test Run ESiEN02–01A Field settings Mode No. The table below describes the maintenance mode settings. Function Content and operation method 1 Example of the remote control display Display malfunction history 40 History error codes The history No. can be changed with the programming time button. Past error code Unit No. CODE SETTING 0: Newest Malfunction history - Maintenance Mode Settings 2: Oldest * “00” displayed for 3 and subsequent Select the display thermistor with the programming time button. 41 43 Thermistor data display Forced fan ON Thermistor: 0. Remote control thermistor 1. Suction thermistor 2. Heat exchanger thermistor. Turns the fan ON for each unit individually. Thermistor 3 Temperature Unit No. SETTING 4 Unit No. SETTING Sets fan speed and air flow direction for each unit individually when using group control. 44 Individual setting Settings are made using the “air flow direction adjust” and “fan speed adjust” buttons. Confirmation by the confirmation button is required. Fan speed Unit No. change Set the unit No. after changing with the programming time buttons. Confirmation by the confirmation button is required. CODE SETTING Field set No No after change Unit No. CODE Part 4 – Commissioning and Test Run 5 Air flow direction Unit No. Changes unit No. 45 1: Low 3: High SETTING 4–21 Field settings 1 2.11 Overview of the Field Settings: R(Y)P71-250B Jumpers The table below contains the jumper field settings. Jumper Label on PCB Function Applicable units J1 Thermo CTR Change thermostat OFF control indoor unit ■ RP71-250B 4–23 J3 Thermo CTR2 Change thermostat ON control indoor unit ■ RYP71-250B 4–23 DIP switches 3 4 ESiEN02–01A See page The table below contains the DIP switch field settings. DIP switch Label on PCB Function Applicable units Details DS1-1 E.V. open during defrost Increase E.V. opening degree during defrost RYP71-250B 4–24 DS1-2 Defrost starting condition Increase possibility to start defrost DS2-1 Defrost starting time Change defrost interval DS2-2 Mode B Reduce E.V. opening degree during defrost DS2-3 Freeze 1 Disable intelligent function ■ RP71-250B 4–26 DS2-4 Freeze 2 Increase possibility to start freeze-up ■ RYP71-250B 4–26 DS3-1 Emergency ON/OFF Switch emergency operation outdoor unit ON ■ RP71-250B — ■ RYP71-250B Select emergency cooling / heating operation on outdoor unit RYP71-250B — Details 5 DS3-2 Cool / Heat BS 4–24 RYP71-250B 4–25 4–25 The table below contains the BS field setting. BS Label on PCB Function Applicable units BS Pump down / forced defrost Cooling/fan only: Pump down (see further in this section) ■ RP71-250B ■ RYP71-250B — Heating: Forced defrosting Pump down Pump down is preferably carried out with the indoor unit set to “fan only” in order to avoid compressor restart with closed stop valves after finishing the previous pump down operation (close stop valves, turn OFF the power supply). If accidentally, the power was switched back ON, the unit will automatically restart with closed stop valves, which may result in a possible compressor breakdown. 4–22 Part 4 – Commissioning and Test Run ESiEN02–01A 2.12 Field settings Jumpers Input and output 1 The table below describes the input and the output of the jumpers. Item Description Input ΔTr Output J1 Cooling ΔTr = Tr - Ts ■ Tr = indoor unit suction air temp. Heating ΔTr = Ts - Tr ■ Ts = temp. set by the remote control Magnetic switch compressor K1M The function of jumper J1 is to reduce the possibility of thermostat OFF (reduce ON/OFF cycle compr.). Field setting (open state) Thermostat goes into OFF-state when Thermostat goes into OFF-state when ΔTr ≤ 0.0°C ■ -0.5°C < ΔTr ≤ 0.0°C for 3 min, or ■ -1.5°C < ΔTr ≤ -0.5°C for 1 min, or ■ ΔTr ≤ -1.5°C Input: ΔTr Input: ΔTr ΔTr 4 ΔTr ≤ 0.0°C and ≥ 3 min ΔTr ≤ -0.5°C and ≥ 1 min ΔTr +1.0 +1.0 0.0 -0.5 0.0 5 -1.5 Output: K1M ≥ 3 min J3 3 Factory setting (closed state) ΔTr ≤ -1.5°C no delay Output: K1M ON ON OFF OFF ≥ 3 min The function of jumper J3 is to increase the differential for thermo ON. Factory setting (closed state) Field setting (open state) Thermostat goes into ON-state when Thermostat goes into ON-state when ΔTr ≥ 1.0°C ΔTr ≥ 4.5°C Input: ΔTr Input: ΔTr ΔTr +1.0 ΔTr +4.5 0.0 0.0 Output: K1M Pump down Output: K1M ON ON OFF OFF Part 4 – Commissioning and Test Run Pump down 4–23 Field settings 1 2.13 ESiEN02–01A DIP switch DS1 Priority The table below contains the priority of the DIP switches. When... are ON 3 DS1-1: E.V. opening during defrost ■ DS1-2 ■ DS2-1 ■ DS1-1 ■ DS2-2 Then... has priority. DS1-2 DS1-1 The table below describes the DIP switch. Setting Illustration Function Factory setting OFF At the start-up of the defrost operation, the E.V. will be opened to the max. (480 pulses) for a limited time (1 or 2 min), before closing to 100 pulses. 1 2 4 Field setting ON 1 2 5 The opening of the E.V. can change to the max. (480 pulses) in order to increase the defrost capacity. Mind the increased risk of liquid back. DS1-2: Defrost starting condition The table below describes the DIP switch. Setting Illustration Function Factory setting OFF For temperature settings at defrosting, see page 2–38. 1 Field setting ON 1 4–24 2 2 Accumulated operation time for defrost activation = 3 h. ■ Increases the temp. conditions for defrost activation with 4°C. ■ Changes the accumulated operation time from 3 h to 40 min in order to advance the defrosting operation. Part 4 – Commissioning and Test Run ESiEN02–01A 2.14 Field settings DIP switch DS2 Priority 1 The table below contains the priority of the DIP switches. When... are ON DS2-1: Defrost starting time ■ DS1-2 ■ DS2-1 ■ DS1-1 ■ DS2-2 Then... has priority. DS1-2 DS1-1 3 The table below describes the DIP switch. Setting Illustration Factory setting OFF 1 2 Function 3 4 Accumulated operation time for defrost operation = 3 h. 4 Field setting ON 1 DS2-2: Mode B 2 3 4 Changes the accumulated operation time for the defrost operation from 3 h to 24 h in order to delay the defrosting operation. The table below describes the DIP switch. Setting Illustration Function Factory setting OFF At the start-up of the defrost operation, the E.V. opens at the max. (480 pulses) for a limited time (1 or 2 min), before closing to 100 pulses. 1 Field setting 3 4 2 3 4 ON 1 Part 4 – Commissioning and Test Run 2 Changes the following in order to avoid liquid back to the compressor: ■ Changes the limited time of E.V. opening at max. (480 pulses) from 1 or 2 min to 30 s. ■ Stops the compressor at defrost start and stop. 4–25 5 Field settings 1 DS2-3: Freeze 1 ESiEN02–01A The table below describes the DIP switch. Setting Illustration Function Factory setting OFF Enables the “intelligent” control function. 1 Field setting 2 3 4 See page 2–28. 2 3 4 Disables the “intelligent” control function. It returns to the freeze-up activation conditions similar as for the G- and K-types. ON 1 3 4 DS2-4: Freeze 2 The table below describes the DIP switch. Setting Illustration Factory setting OFF 1 Function Normal operation. 2 3 4 2 3 4 5 Field setting ON 1 4–26 Enables the countermeasure to avoid ice/water blow-out during freeze-up cycle. Part 4 – Commissioning and Test Run ESiEN02–01A Test Run and Operation Data Part 4 1 3 Test Run and Operation Data Introduction Overview This chapter contains the following information: ■ General operation data ■ Operation ranges. 3 This chapter contains the following topics: Topic See page 3.1–General Operation Data 4–28 3.2–RP71B7V1, RP71B7W1, RP71B7T1, RP100B7V1, RP100B7W1, RP100B7T1, RP125B7W1 and RP125B7T1 4–29 3.3–RP200B7W1 and RP250B7W1 4–30 3.4–RYP71B7V1, RYP71B7W1, RYP100B7V1, RYP100B7W1 and RYP125B7W1 4–31 3.5–RYP200B7W1 and RYP250B7W1 4–32 Part 4 – Commissioning and Test Run 4 5 4–27 Test Run and Operation Data 1 3.1 ESiEN02–01A General Operation Data During cooling mode and dry keep The operating conditions must be as follows: Items Operating modes Outdoor temp. ■ c/o: -15 to +46°CDB ■ A safety device may stop the operation. ■ h/p: -5 to +46°CDB ■ Condensation may occur on the indoor unit and start dripping. Indoor temp. +14 to +28°CWB Indoor humidity 80% If the operation is out this range... The operation values are guidelines in the operation range: 3 4 During heating mode ■ LP: 3.0~6.5 barg (low pressure) ■ HP: 12.0~28.0 barg (high pressure) ■ Td: 60~95°C (discharge pipe temperature compressor) ■ Ts: -2~15°C (suction pipe temperature compressor) ■ ΔTi: 8~16°C (indoor temperature difference ⎥ air return – air outlet⎥ ). The operating conditions must be as follows: 5 Items Operating modes If the operation is out this range... Outdoor temp. -10 to +15.5°CWB A safety device may stop the operation. Indoor temp. +15 to +27°CDB The operation values are guidelines in the operation range: 4–28 ■ LP: 1.8~6.4 barg (low pressure) ■ HP: 13.0~28.0 barg (high pressure) ■ Td: 55~95°C (discharge pipe temperature compressor) ■ Ts: -15~10°C (suction pipe temperature compressor) ■ ΔTi: 12~32°C (indoor temperature difference ⎥ air return – air outlet⎥ ). Part 4 – Commissioning and Test Run ESiEN02–01A 3.2 Test Run and Operation Data RP71B7V1, RP71B7W1, RP71B7T1, RP100B7V1, RP100B7W1, RP100B7T1, RP125B7W1 and RP125B7T1 Conditions Operation range 1 The illustration in this section is based on the following conditions: ■ Equivalent piping length: 7.5 m ■ Level difference: 0 m ■ Air flow rate: High. The illustration below shows the operation range. Outdoor temp. (°CDB) 3 46 44 Pull-down period 4 -15 14 5 25 28 Indoor temp. (°CWB) Part 4 – Commissioning and Test Run 4–29 Test Run and Operation Data 1 3.3 ESiEN02–01A RP200B7W1 and RP250B7W1 Conditions Operation range The illustration in this section is based on the following conditions: ■ Equivalent piping length: 70 m ■ Level difference: 30 m ■ Indoor air flow rate: 72 m³/min (200 class), 90 m³/min (250 class). The illustration below shows the operation range. Outdoor temp. (°CDB) 46 3 43 Pull-down period 4 5 -5 14 25 28 Indoor temp. (°CWB) 4–30 Part 4 – Commissioning and Test Run ESiEN02–01A 3.4 Test Run and Operation Data RYP71B7V1, RYP71B7W1, RYP100B7V1, RYP100B7W1 and RYP125B7W1 Conditions Operation range: Cooling 1 The illustrations in this section are based on the following conditions: ■ Equivalent piping length: 7.5 m ■ Level difference: 0 m ■ Air flow rate: High. The illustration below shows the operation range. Outdoor temp. 46 (°CDB) 3 Pull-down period 44 4 5 -5 25 28 12 Indoor temp. (°CWB) Operation range: Heating The illustration below shows the operation range. Outdoor temp. (°CDB) 15 Warming-up period 10 5 -10 0 15 27 Indoor temp. (°CWB) Part 4 – Commissioning and Test Run 4–31 Test Run and Operation Data 1 3.5 ESiEN02–01A RYP200B7W1 and RYP250B7W1 Conditions Operation range: Cooling The illustrations in this section are based on the following conditions: ■ Equivalent piping length: 70 m ■ Level difference: 30 m ■ Indoor air flow rate: 72 m³/min (200 class), 90 m³/min (250 class). The illustration below shows the operation range. Outdoor temp. 46 (°CDB) 43 Pull-down period 3 4 5 -5 25 28 14 Indoor temp. (°CWB) Operation range: Heating The illustration below shows the operation range. Outdoor temp. 15 (°CDB) 10 Warming-up period 5 -10 10 4–32 15 27 Indoor temp. (°CWB) Part 4 – Commissioning and Test Run ESIEN02–01A 4 Part 5 Disassembly and Maintenance 3 What is in this part? This part contains the following chapters: Chapter See page 1–Disassembly and Maintenance: Outdoor Units 5–3 2–Disassembly and Maintenance: Indoor Units 5–29 4 55 Part 5 – Disassembly and Maintenance 5–1 ESIEN02–01A 1 3 5 5–2 Part 5 – Disassembly and Maintenance ESiEN02–01A Disassembly and Maintenance: Outdoor Units Part 5 1 1 Disassembly and Maintenance: Outdoor Units 1.1 What Is in This Chapter? Introduction Overview This chapter contains the following information on the outdoor units: ■ Exploded views ■ Components. 3 This chapter contains the following topics: Topic See page 1.2–R35GZ7V11 5–4 1.3–R45GZ7V11 and R45GZ7W11 5–6 1.4–RY35EAZ7V1 and RY45EAZ7V1v 5–8 1.5–R60GZ7W11 5–10 1.6–MA56GZ7W11 5–12 1.7–MA90GZ7W11 5–14 1.8–RP71B7V1, RP71B7W1 and RP71B7T1 5–16 1.9–RYP71B7V1 and RYP71B7W1 5–18 1.10–RP100B7V1, RP100B7W1, RP100B7T1, RP125B7W1 and RP125B7T1 5–20 1.11–RYP100B7V1, RYP100B7W1 and RYP125B7W1 5–22 1.12–RP200B7W1 and RP250B7W1 5–24 1.13–RYP200B7W1 and RYP250B7W1 5–26 Part 5 – Disassembly and Maintenance 55 5–3 Disassembly and Maintenance: Outdoor Units 1 1.2 ESiEN02–01A R35GZ7V11 The illustration below shows the exploded view. Compressor Exploded view Stop valves Capillary assy 3 Service port assy 55 5–4 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Outdoor Units The table below contains the components of the exploded view. No. Component No. Component 1 Front plate assy 27 Stop valve assy (liquid line) 1.1 DAIKIN name plate 27.1 Stop valve cover 1.2 R407C sticker 28 Flare nut 2 Right side plate 29 Stop valve assy (gas line) 3 Top plate 29.1 Stop valve cover 4 Discharge grille 29.2 Valve core 5 Suction grille 29.3 Blind cap 6 Bottom frame 30 Flare nut 7 Set plate for compressor 31 Service port assy 8 Service cover assy 31.1 Valve core 8.1 Wiring diagram sticker 31.2 Blind cap 9 Handle 32 Fan motor 10 Partition plate 33 Propeller fan 11 Fan motor stand 34 Fan nut 12 Compressor 35 Switch box assy 13 Compressor rubber 35.1 Switch box set plate 14 Nut 35.2 Magnetic contactor 15 Terminal cover 35.3 Magnetic switch 16 Terminal nut 35.4 Running capacitor 17 Terminal rubber 35.5 Capacitor (fan motor) 18 Compressor sound absorber 1 35.6 Thermostat 19 Compressor sound absorber 2 35.7 Surge absorber 20 Compressor sound absorber 3 35.8 Wire terminal 21 Compressor sound absorber top 35.9 Wire clamp 22 Sound absorber 35.10 Insulation strip 23 Outdoor heat exchanger assy 35.11 Noise filter assy 24 Bypass sealing plate 35.12 Capacitor fixing band 25 Cushion for heat exchanger assy 35.13 Reverse phase protector 26 Capillary tube assy 36 Overload protector 26.1 Capillary tube 1 37 Set plate for thermistor 26.2 Capillary tube 2 — 26.3 Capillary joint 26.4 Sound absorber putty Part 5 – Disassembly and Maintenance 1 3 55 5–5 Disassembly and Maintenance: Outdoor Units 1 1.3 ESiEN02–01A R45GZ7V11 and R45GZ7W11 The illustration below shows the exploded view. Compressor Exploded view 3 Service port assy Stop valves 55 5–6 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Outdoor Units The table below contains the components of the exploded view. No. Component No. Component 1 Front plate assy 27 Stop valve assy (liquid line) 1.1 DAIKIN name plate 27.1 Stop valve cover 1.2 R407C sticker 28 Flare nut 2 Right side plate 29 Stop valve assy (gas line) 3 Top plate 29.1 Stop valve cover 4 Discharge grille 29.2 Valve core 5 Suction grille 29.3 Blind cap 6 Bottom frame 30 Flare nut 7 Set plate for compressor 31 Service port assy 8 Service cover assy 31.1 Valve core 8.1 Wiring diagram sticker 31.2 Blind cap 9 Handle 32 Fan motor 10 Partition plate 33 Propeller fan 11 Fan motor stand 34 Fan nut 12 Compressor 35 Switch box assy 13 Compressor rubber 35.1 Switch box set plate 14 Nut 35.2 Magnetic contactor 15 Terminal cover 35.3 Magnetic switch 16 Terminal nut 35.4 Running capacitor 17 Terminal rubber 35.5 Capacitor (fan motor) 18 Compressor sound absorber 1 35.6 Thermostat 19 Compressor sound absorber 2 35.7 Surge absorber 20 Compressor sound absorber 3 35.8 Wire terminal 21 Compressor sound absorber top 35.9 Wire clamp 22 Sound absorber 35.10 Insulation strip 23 Outdoor heat exchanger assy 35.11 Noise filter assy 24 Bypass sealing plate 35.12 Capacitor fixing band 25 Cushion for heat exchanger assy 35.13 Reverse phase protector 26 Capillary tube assy 36 Overload protector 26.1 Capillary tube 1 37 Set plate for thermistor 26.2 Capillary tube 2 — 26.3 Capillary joint 26.4 Sound absorber putty Part 5 – Disassembly and Maintenance 1 3 55 5–7 Disassembly and Maintenance: Outdoor Units 1 1.4 ESiEN02–01A RY35EAZ7V1 and RY45EAZ7V1 The illustration below shows the exploded view. Stop valve Exploded view Accumulator Service pport 3 Switch box Capillary asy 55 5–8 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Outdoor Units The table below contains the components of the exploded view. No. Component No. Component 1 Front plate 28 Solenoid valve assy 2 Side plate right rear 29 High-pressure switch 2.1 Handgrip 30 Stop valve assy (liquid line) 3 Side plate right left 30.1 Valve cap (stop valve) 3.1 DAIKIN name plate 31 Flare nut 3.2 Handgrip 32 Stop valve assy (gas line) 3.3 R407C sticker 32.1 Valve core (service port) 4 Top plate 32.2 Cover for service port 4.1 Wiring diagram 32.3 Stop valve cover 4.2 Fault diagnosis name plate 33 Flare nut 5 Air discharge grille assy 34 Fan motor 6 Suction grille 35 Propeller fan assy 7 Bottom frame assy 36 Fan nut 8 Service cover assy 37 Switch box assy 9 Partition plate 37.1 Switch box plate 10 Fan motor stand 37.2 PCB assy 11 Compressor 37.2.1 Varistor 12 Spring holder upper 37.3 Locking guard spacer 13 Spring 37.4 Power transformer 14 Spring holder lower 37.5 Transformer fixing plate 15 Flange nut 37.6 Thermistor assy 16 Terminal cover 37.7 Magnetic contactor 17 Retainer o.l. relay 37.8 Running capacitor 18 Lead wire protection bush 37.9 Capacitor fixing band 19 Compressor sound absorber shell 37.10 Fan capacitor 20 Accumulator 37.11 Set plate for high-pressure switch 21 Accumulator sound absorber shell 37.12 Terminal strip 22 Heat exchanger assy 37.13 Wire clamp 22.1 Service port assy 37.14 Insulation strip for wire clamp 22.1.1 Valve core (service port) 37.15 Filter capacitor assy 22.1.2 Cover for service port 38 Overload protector 23 Heat exchanger fixing plate 39 Outdoor thermistor mounting plate 24 Bypass seal plate 40 Set metal (thermistor use) 25 Cushion outdoor heat exchanger 41 Strainer 26 Capillary assy 42 Accumulator cushion rubber 27 4-way valve body 43 Plate spring Part 5 – Disassembly and Maintenance 1 3 55 5–9 Disassembly and Maintenance: Outdoor Units 1 1.5 ESiEN02–01A R60GZ7W11 The illustration below shows the exploded view. Strainer Exploded view Compressor Gas stop valve 3 Switch box Liquid stop vlave 55 5–10 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Outdoor Units The table below contains the components of the exploded view. No. Component No. Component 1 Front plate assy 21 Flare nut 2 Side plate back assy 22 Gas stop valve assy 2.1 Handgrip 22.1 Valve core service port 3 Side plate front assy 22.2 Cover for service port 3.1 DAIKIN name plate 22.3 Stop valve cover 3.2 R407C sticker 23 Flare nut 3.3 Handgrip 24 Strainer 4 Top plate 25 Fan motor 4.1 Wiring diagram 26 Propeller fan assy 5 Discharge grille 27 Fan nut 6 Suction grille 28 Heat exchanger fixing plate 7 Bottom frame + set plate assy 29 Cushion outdoor heat exchanger 7.1 Bottom frame assy 30 Outdoor thermistor mounting plate 7.2 Compressor set plate assy 31 Switch box assy 8 Service cover assy 31.1 Switch box plate 9 Partition plate 31.2 Fan capacitor 10 Fan motor stand 31.3 Reverse phase protector 11 Compressor with accumulator 31.4 Magnetic switch 12 Compressor rubber 31.5 Surge absorber 13 Compressor nut 31.6 Magnetic contactor 14 Terminal rubber 31.7 Thermostat 15 Terminal cover 31.8 Terminal strip 16 Terminal nut 31.9 Noise filter 17 Compresssor sound absorber shell 31.10 Wire clamp 18 Heat exchanger assy 31.11 Insulation strip for wire clamp 19 Liquid pipe asy 31.12 Locking guard spacer 19.1 Capillary tube — 20 Liquid stop valve assy 20.1 Valve cap (stop valve) Part 5 – Disassembly and Maintenance 1 3 55 5–11 Disassembly and Maintenance: Outdoor Units 1 1.6 ESiEN02–01A MA56GZ7W11 Exploded view The illustration below shows the exploded view. Compressor 3 5–12 Branch pipe Switch box Stop valves 55 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Outdoor Units The table below contains the components of the exploded view. No. Component No. Component 1 Front plate 32 Union joint (liquid line) 2 Side plate back assy 33 Union joint (gas line) 2.1 Handgrip 34 Union joint (gas line) 3 Side plate front assy 35 Union joint (gas line) 3.1 DAIKIN name plate 36 Flare nut 3.2 Handgrip 37 Flare nut 3.3 R407C sticker 38 Flare nut 4 Top plate assy 39 Flare nut 4.1 Wiring diagram 40 Fan motor 5 Air discharge grille assy 41 Propeller fan 6 Suction grille 42 Fan nut 7 Bottom frame assy 43 Switch box assy 8 Service cover assy 43.1 Switch box plate 9 Partition plate 43.2 PCB assy 10 Fan motor stand 43.2.1 Fuse (printed circuit) 11 Piping mounting plate cover assy 43.2.2 Varistor 11.1 Liquid/gas indication N/P 43.3 PCB assy 12 Compressor 43.4 Reverse phase protector 13 Compressor rubber 43.5 Locking card spacer 14 Compressor nut 43.6 Power transformer 15 Terminal cover 43.7 Magnetic contactor 16 Terminal nut 43.8 Magnetic contactor 17 Terminal rubber 43.9 Fan capacitor 18 Compressor set plate assy 43.10 Noise filter 19 Set plate for thermistor 43.11 Surge absorber 20 Compressor sound absorber shell 43.12 Electronic expansion valve coil 21 Accumulator assy 43.13 Terminal strip 22 Heat exchanger assy 43.14 Terminal strip 23 Heat exchanger assy 43.15 Wire clamp (lead wire) 24 Cushion outdoor heat exchanger 43.16 Insulation strip for wire clamp 25 Low pressure control valve 43.17 Wire clamp 26 Motor valve 43.18 Insulation strip for wire clamp 27 Branch pipe 43.19 Low ambient thermostat 28 Stop valve outlet pipe assy 44 Set plate half union joint 29 Strainer 45 Set plate half union joint 30 Stop valve assy (liquid line) 46 Set plate half union joint 30.1 Valve core 47 Set plate half union joint 30.2 Blind cap — 30.3 Valve cap (stop valve) 31 Stop valve assy (gas line) 31.1 Valve core 31.2 Blind cap 31.3 Valve cap (stop valve) Part 5 – Disassembly and Maintenance 1 3 55 5–13 Disassembly and Maintenance: Outdoor Units MA90GZ7W11 The illustration below shows the exploded view. Switch box Exploded view Compressor 3 Accessories 1 1.7 ESiEN02–01A Stop valve 55 5–14 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Outdoor Units The table below contains the components of the exploded view. No. Component No. Component 1 Bottom frame assy 41 Accumulator assy 2 Installation leg 42 Strainer 3 Partition plate 43 Strainer 4 Fan motor stand 44 Capillary tube bended 5 Fan motor stand mounting plate 45 Low pressure control valve 6 Front plate 46 High-pressure switch 7 Side plate front assy 47 Solenoid valve body 8 Side plate back assy 48 Solenoid valve coil assy 9 Service cover assy 49 Set screw (solenoid valve) 9.1 Wiring diagram 50 Fan motor 10 Stay 51 Fan propeller assy 11 Frame plate 52 Fan nut 12 Suction grille 1 53 Switch box metal assy 13 Suction grille 2 54 Switch box plate 14 Discharge grille assy 55 Running capacitor (fan motor) 15 Top plate assy 56 Magnetic contactor 16 Piping mounting plate cover 57 Fuse (printed circuit) 17 Piping mounting plate assy 58 Thermistor 18 Handgrip 59 Power transformer 19 Connection plate 60 PCB assy 20 DAIKIN name plate 61 PCB assy 21 R407C sticker 62 PCB assy 22 Compressor with accumulator 63 Locking card spacer 23 Compressor rubber 64 Film capacitor 24 Compressor nut 64.1 Noise filter 25 Terminal cover (compressor) 65 Terminal strip (control circuit) 26 Termnal nut (compressor) 66 Terminal strip 4p ( (control circuit) 27 Terminal rubber (compressor) 67 Terminal strip (power source) 28 Compressor sound absorber shell 68 Cable clamp 29 Heat exchanger assy 69 Cable clamp 30 Heat exchanger fixing plate 70 Cable clamp 31 Stop valve assy (liquid line) 71 Thermistor set spring 32 Valve cap 72 Discharge thermostat 33 Stop valve assy (gas line) 73 Thermistor set spring 34 Cap. stop valve 74 Low ambient thermostat 35 Union joint (liquid line) 75 Packing (reducing joint) 36 Union joint (gas line) 76 Packing (reducing joint) 37 Union joint (gas line) 77 Packing (reducing joint) 38 Motor operated body 78 Packing (reducing joint) 39 Motor valve coil 79 Reducing joint 40 Motor valve coil 80 Packing (flare nut) Part 5 – Disassembly and Maintenance 1 3 55 5–15 Disassembly and Maintenance: Outdoor Units RP71B7V1, RP71B7W1 and RP71B7T1 The illustration below shows the exploded view. Switch box Exploded view Switch box 1 1.8 ESiEN02–01A 3 55 5–16 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Outdoor Units The table below contains the components of the exploded view. No. Component No. Component 1 Front plate 1 32 Filter 2 Front plate 2 33 Filter 3 Assy sealing side plate 34 Fan propeller 4 Top plate assy 35 Washer 5 Bottom frame assy 36 Nut with washer 6 Fixation leg 37 Receiver 7 Partition plate assy 38 Fan motor 8 DAIKIN name plate 39 Switch box body 9 Stop valve mounting plate 40 Magnetic contactor + OC 10 Fan motor base 41 Starting relay 11 Air discharge grille 42 PCB assy 12 Air suction grille 42.1 Glass tube fuse 13 Handle 43 PCB assy 14 Compressor scroll 44 Transformer 15 Rubber cushion pre-assy 45 Air thermistor 16 Nut with washer 46 Heat exchanger thermistor 17 Bolt for compressor 47 Discharge thermistor 18 Compresser sound absorber 48 Resin PCB support 19 Heat exchanger 49 Running capacitor compressor 20 Motor valve body 50 Running capacitor compressor 21 Coil motor valve 51 Start capacitor compressor 22 Solenoid valve coil 52 Capacitor fan motor 23 Solenoid valve 53 Resistor assy 24 High-pressure switch 54 Terminal strip 25 Low-pressure switch 55 Locking card spacer 26 Charge valve 56 Compressor cable assy 26.1 Valve core (service port) 57 Thermistor fixing plate 26.2 Blinde cap (service port) 58 Thermistor mounting spring 27 Stop valve assy 59 Thermistor mounting spring 28 Stop valve assy 60 Stop valve cover 29 Service cap 61 Bottom tray assy 30 Flare nut 62 Packing case shell 31 Flare nut 63 Packing cushion assy Part 5 – Disassembly and Maintenance 1 3 55 5–17 Disassembly and Maintenance: Outdoor Units RYP71B7V1 and RYP71B7W1 The illustration below shows the exploded view. Switch box Exploded view Switch box 1 1.9 ESiEN02–01A 3 55 5–18 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Outdoor Units The table below contains the components of the exploded view. No. Component No. Component 1 Front plate 1 34 Filter 2 Front plate 2 35 Filter 3 Assy sealing side plate 36 Fan propeller 4 Top plate assy 37 Washer 5 Bottom plate assy 38 Nut with washer 6 Fixation leg 39 Fan motor 7 Partition plate assy 40 Switch box body 8 Stop valve mounting plate 41 Magnetic contactor + OC 9 Fan motor base 42 Starting relay 10 Air discharge grille 43 PCB assy 11 Suction grille 43.1 Glass tube fuse 12 Handle 44 PCB assy 13 Compressor scroll 45 Transformer 14 Rubber cushion pre-assy 46 Air thermistor 15 Nut with washer 47 Heat exchanger thermistor 16 Bolt for compressor 48 Discharge thermistor 17 Compressor sound absorber 49 Resin PCB support 18 Heat exchanger 50 Running capacitor compressor 19 Receiver 51 Running capacitor compressor 20 4-way valve 52 Start capacitor compressor 21 Coil 4-way valve 53 Capacitor fan motor 22 Motor valve body 54 Resistor assy 23 Coil motor valve 55 Terminal strip 24 Solenoid valve coil 56 Locking card spacer 25 Solenoid valve 57 Compressor cable assy 26 High-pressure switch 58 Thermistor fixing plate 27 Low-pressure switch 59 Thermistor mounting spring 28 Charge valve 60 Thermistor mounting spring 28.1 Valve core (service port) 61 Filter 28.2 Blind cap (service port) 62 DAIKIN name plate 29 Stop valve assy 63 Stop valve cover 30 Stop valve assy 64 Bottom tray assy 31 Service cap 65 Packing case shell 32 Flare nut 66 Packing cushion assy 33 Flare nut — Part 5 – Disassembly and Maintenance 1 3 55 5–19 Disassembly and Maintenance: Outdoor Units RP100B7V1, RP100B7W1, RP100B7T1, RP125B7W1 and RP125B7T1 The illustration below shows the exploded view. Switch box Exploded view Switch box 1 1.10 ESiEN02–01A 3 55 5–20 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Outdoor Units The table below contains the components of the exploded view. No. Component No. Component 1 Front plate 1 34 Fan propeller 2 Front plate 2 35 Washer 3 Side plate 36 Nut with washer 4 Top plate assy 37 Receiver 5 Bottom frame assy 38 Fan motor 6 Fixation leg 39 Fan motor 7 Partition plate assy 40 Switch box body 8 DAIKIN name plate 41 Magnetic contactor + OC 9 Stop valve mounting plate 42 Starting relay 10 Fan motor base 43 PCB assy 11 Air discharge grille 43.1 Glass tube fuse 12 Air suction grille 44 PCB assy 13 Handle 45 Transformer 14 Compressor scroll 46 Air thermistor 15 Rubber cushion pre-assy 47 Heat exchanger thermistor 16 Nut with washer 48 Discharge thermistor 17 Bolt for compressor 49 Resin PCB support 18 Compressor sound absorber 50 Running capacitor compressor 19 Heat exchanger assy 51 Running capacitor compressor 20 Motorized expansion valve 52 Start capacitor compressor 21 Coil of motor valve 53 Capacitor fan motor 22 Solenoid valve coil 54 Resistor assy 23 Solenoid valve 55 Terminal strip 24 High-pressure switch 56 Locking card spacer 25 Low-pressure switch 57 Compressor cable assy 26 Charge valve 58 Compressor cable assy 26.1 Valve core (service port) 59 Clamp for harness 26.2 Blind cap (service port) 60 Thermistor fixing plate 27 Stop valve assy 61 Thermistor mounting spring 28 Stop valve assy 62 Thermistor mounting spring 29 Service cap 63 Stop valve cover 30 Flare nut 64 Bottom tray assy 31 Flare nut 65 Packing case shell 32 Filter 66 Packing cushion assy 33 Filter — Part 5 – Disassembly and Maintenance 1 3 55 5–21 Disassembly and Maintenance: Outdoor Units RYP100B7V1, RYP100B7W1 and RYP125B7W1 The illustration below shows the exploded view. Switch box Exploded view Switch box 1 1.11 ESiEN02–01A 3 55 5–22 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Outdoor Units The table below contains the components of the exploded view. No. Component No. Component 1 Front plate 1 35 Filter 2 Front plate 2 36 Filter 3 Side plate 37 Fan propeller 4 Top plate assy 38 Washer 5 Bottom frame assy 39 Nut with washer 6 Fixation leg 40 Filter 7 Partition plate assy 41 Fan motor 8 DAIKIN name plate 42 Fan motor 9 Stop valve mounting plate 43 Switch box body 10 Fan motor base 44 Magnetic contactor + OC 11 Air discharge grille 45 Starting relay 12 Air suction grille 46 PCB assy 13 Handle 46.1 Glass tube fuse 14 Compressor scroll 47 PCB assy 15 Rubber cushion pre-assy 48 Transformer 16 Nut with washer 49 Air thermistor 17 Bolt for compressor 50 Heat exchanger thermistor 18 Compressor sound absorber 51 Discharge thermistor 19 Heat exchanger 52 Resin PCB support 20 Receiver 53 Running capacitor compressor 21 4-way valve 54 Running capacitor compressor 22 Coil 4-way valve 55 Start capacitor compressor 23 Motor valve body 56 Capacitor fan motor 24 Coil of motor valve 57 Resistor assy 25 Solenoid valve coil 58 Terminal strip 26 Solenoid valve 59 Locking card spacer 27 High-pressure switch 60 Compressor cable assy 28 Low-pressure switch 61 Cable holders 29 Charge valve 62 Clamp for harness 29.1 Valve core (service port) 63 Thermistor fixing plate 29.2 Blind cap (service port) 64 Thermistor mounting spring 30 Stop valve assy 65 Thermistor mounting spring 31 Stop valve assy 66 Stop valve cover 32 Service cap 67 Bottom tray assy 33 Flare nut 68 Packing case shell 34 Flare nut 69 Packing cushion assy Part 5 – Disassembly and Maintenance 1 3 55 5–23 Disassembly and Maintenance: Outdoor Units 1 1.12 ESiEN02–01A RP200B7W1 and RP250B7W1 Exploded view The illustration below shows the exploded view. 3 55 5–24 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Outdoor Units The table below contains the components of the exploded view. No. Component No. Component A1 A2 A3 A4 A5 A6 A7 A8 B1 B1.1 B2 B3 B4 B5 B6 B7 B8 B8.1 B8.2 B8.3 B9 B10 B11 B12 B13 B14 C1 C1.1 E1 E2 E3 E4 E4.1 E5 Compressor Rubber cushion pre-assy Hexagon bolt Round plain washer for wood Insulation cover Head cover Insulation cover Crankcase heater Heat exchanger assy Distributor assy Liquid receiver assy Filter Low-pressure switch Stop valve assy Packing for flange Hexagon bolt Check valve Fitting body Valve core Service port High-pressure switch Motor operated valve body Solenoid valve body Solenoid valve coil Filter Stop valve assy Fan blade assy Set screw Switch box assy Switch box main body Switch box cover assy PCB assy Glass tube fuse Magnetic contactor / Electromagnetic switch Terminal and cover PCB assy Locking guard spacer Resin PCB support Capacitor PCB assy Power supply transformer Power supply fixing case Air thermistor Heat exchanger thermistor Discharge thermistor Fan motor E20 E22 E23 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F23 K1 K3 K3.1 K3.2 K4 L1.1 L1.2 L1.3 L1.4 L1.5 L1.6 Fan motor Thermistor clamp Coil motorized valve Side plate right Side plate left Front plate upper Front plate lower Front plate lower Fan motor base Upper stay Bypass prevention plate Support rear Support front Top plate air outlet Discharge grille Suction grille Stop valve mounting plate assy Cover Bottom plate (sheet metal) Foundation leg Thermistor mounting spring Thermistor mounting spring Trough hole cover DAIKIN name plate Supplied pip (gas side) Mating flange Packing for flange Supplied pipe (gas side) Wire harness E6 E7 E8 E9 E11 E12 E13 E15 E16 E17 E18 E19 Part 5 – Disassembly and Maintenance 1 3 55 L1.7 L1.8 L1.9 L1.10 L1.11 L1.12 L1.13 L1.14 L1.15 L1.16 L1.17 L1.18 5–25 Disassembly and Maintenance: Outdoor Units 1 1.13 ESiEN02–01A RYP200B7W1 and RYP250B7W1 Exploded view The illustration below shows the exploded view. 3 55 5–26 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Outdoor Units The table below contains the components of the exploded view. No. Component No. Component A1 A2 A3 A4 A5 A6 A7 A8 B1 B1.1 B2 B3 B3.1 B3.2 B3.3 B3.4 B3.5 B3.6 B3.6.1 B3.6.2 B3.6.3 B3.7 B3.8 B3.9 B4 B4.1 B4.2 B4.3 B4.4 B4.5 B4.6 B4.7 C1 C1.1 E1 E2 E3 E4 E4.1 E5 Compressor Rubber cushion pre-assy Hexagon bolt Round plain washer for wood Insulation cover Head cover Insulation cover Crankcase heater Heat exchanger assy Distributor assy Liquid receiver assy 4-way valve assy Filter Muffler 4-way valve body High-pressure switch Low-pressure switch Check valve Fitting body Valve core Service port Stop valve assy Packing for flange Hexagon bolt Motor operated valve assy Motor operated valve body Solenoid valve Solenoid valve coil assy Filter Check valve Check valve Stop valve assy Fan blade assy Set screw Switch box assy Switch box main body Switch box cover assy PCB assy Glass tube fuse Magnetic contactor / Electromagnetic switch Terminal and cover PCB assy Locking guard spacer Resin PCB support Capacitor PCB assy Power supply transformer Power supply fixing case Air thermistor Heat exchanger thermistor E18 E19 E20 E22 E23 E24 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F23 K1 K3 K3.1 K3.2 K4 L1.1 L1.2 L1.3 L1.4 L1.5 L1.6 L1.7 L1.8 L1.9 Discharge thermistor Fan motor Fan motor Thermistor clamp Coil motorized valve 4-way valve coil assy Side plate right Side plate left Front plate upper Front plate lower Front plate lower Fan motor base Upper stay Bypass prevention plate Support rear Support front Top plate air outlet Discharge grille Suction grille Stop valve mounting plate assy Cover Bottom plate (sheet metal) Foundation leg Thermistor mounting spring Thermistor mounting spring Trough hole cover DAIKIN name plate Supplied pipe (gas side) Mating flange Packing for flange Supplied pipe (gas side) Wire harness E6 E7 E8 E9 E11 E12 E13 E15 E16 E17 Part 5 – Disassembly and Maintenance 1 3 55 L1.10 L1.11 L1.12 L1.13 L1.14 L1.15 L1.16 L1.17 L1.18 — 5–27 Disassembly and Maintenance: Outdoor Units ESiEN02–01A 1 3 55 5–28 Part 5 – Disassembly and Maintenance ESiEN02–01A Disassembly and Maintenance: Indoor Units Part 5 1 2 Disassembly and Maintenance: Indoor Units 2.1 What Is in This Chapter? Introduction Overview This chapter contains the following information on the indoor units: ■ Exploded views ■ Components. 3 This chapter contains the following topics: Topic See page 2.2–FHC35BZ7V1, FHC45BZ7V1, FHC60BZ7V1, FHYC35BZ7V1, FHYC45BZ7V1, FHYCP35B7V1, FHYCP45B7V1, FHYCP60B7V1 and FHYCP71B7V1 5–30 2.3–FHYBP35B7V1 and FHYBP45B7V1 5–32 2.4–FHYBP60B7V1 and FHYBP71B7V1 5–34 2.5–FHYBP100B7V1 and FHYBP125B7V1 5–36 2.6–FDYP125B7V1, FDYP200B7V1 and FDYP250B7V1 5–38 2.7–FHYC71BZV1, FHYC100BZV1 and FHYC125BZV1 5–40 2.8–FH35BZV1, FH45BZV1, FHYP35BV1 and FHYP45BV1 5–42 2.9–FH60BZV1, FHYP60BV1 and FHYP71BV1 5–44 2.10–FHK35BZV1, FHK45BZV1, FHK60BZV1, FHYKP35BV1, FHYKP45BV1, FHYKP60BV1 and FHYKP71BV1 5–46 2.11–FHYP100BV1 and FHYP125BV1 5–48 2.12–FUYP71BV17 5–50 2.13–FUYP100BV17 and FUYP125BV17 5–52 2.14–FAYP71BV1 and FAYP100BV1 5–54 Part 5 – Disassembly and Maintenance 55 5–29 Disassembly and Maintenance: Indoor Units 1 2.2 ESiEN02–01A FHC35BZ7V1, FHC45BZ7V1, FHC60BZ7V1, FHYC35BZ7V1, FHYC45BZ7V1, FHYCP35B7V1, FHYCP45B7V1, FHYCP60B7V1 and FHYCP71B7V1 Exploded view The illustration below shows the exploded view. 3 55 5–30 Part 5 – Disassembly and Maintenance ESiEN02–01A Disassembly and Maintenance: Indoor Units 1 Components The table below contains the components of the exploded view. No. Component No. Component B1 Heat exchanger assy E24 Float switch B1.1 Distributor with filter E25 Fan motor B1.2 Single union joint F1 Casing assy B1.3 Single union joint F6 Inspection cover assy B1.4 Flare nut F8 Drain pan assy B1.5 Flare nut F8.1 Drain plug C1 Fan rotor (turbo) F9 Sound absorbing material C2 Lock washer F10 Heat exchanger blind plate assy C3 Nut with washer F11 Heat exchanger mounting plate E1 Switch box assy F12 Hold plate assy E2 Switch box body F13 Panel mounting plate E4 Bell mouth F14 Drain pump mounting plate E5 Switch box cover assy 1 F15 Vibration isolator E6 Switch box cover 2 F16 Hexagon mounting bolt E7.1 PCB assy F17 Vibration isolator E7.1.1 Air thermistor F18 Nut with washer E9 Capacitor F19 Feeler bulb clamp E10 Terminal F21 Rubber bush E11 Terminal block F22 Inner heat insulator E12 Power supply transformer G1 Drain hose E13 Wire harness G2 Hose band E14 Wire harness H1 Top tray assy E15 Wire harness H2 Bottom tray assy E16 Wire harness K1 Drain hose assy E19 Grounding wire K2 Hose band E20 Grounding screw K3 Insulation for joint (liquid) E21 Thermistor (liquid) K4 Insulation for joint (gas) E23 Drain pump K5 Sealing material Part 5 – Disassembly and Maintenance 3 55 5–31 Disassembly and Maintenance: Indoor Units FHYBP35B7V1 and FHYBP45B7V1 3 Fan assy 55 Accessories The illustration below shows the exploded view. Switch box Exploded view Drain pump assy 1 2.3 ESiEN02–01A 5–32 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Indoor Units The table below contains the components of the exploded view. No. Component No. Component 1 Top plate assy 31.1 Fan top plate 2 Right plate assy 31.2 Fan housing bottom 3 Left plate assy 31.3 Fan housing top 4 Interchangeable plate 31.4 Rotor assy 5 Small bottom plate 31.4.1 Hexagon socket screw 6 Large bottom plate 31.5 Fan motor 7 Air outlet flange 31.6 Fan motor stand 8 Center stay assy 31.7 Motor fixing plate assy 9 Air filter holding plate assy 31.8 Rotor assy 10 Stay for fan top panel assy 31.8.1 Hexagon socket screw 11 Fan side blind plate assy 31.9 Shaft assy 12 Cooler side blind plate assy 31.10 Coupling 13 Pipe setting plate assy 31.11 Vibro proof rubber assy 14 Swtich box cover assy 31.12 Bearing board 15 Drain pan setting plate 31.13 Bearing fixing plate 16 Drain socket cover assy 1 32 Switch box body 17 Drain socket cover assy 2 33 Switch box fixing plate 18 Suspension bracket 34 Terminal fixing plate 19 Drain pan assy 35 Option fixing plate left 19.1 Drain socket cap 36 Option fixing plate right 20 Heat exchanger assy 37 PCB assy 20.1 Distributor with filter assy 37.1 Air thermistor 20.2 Single union joint 38 Power supply transformer 20.3 Single union joint 39 Fan motor capacitor 20.4 Flare nut 40 Terminal for remote control 20.5 Flare nut 41 Terminal for power supply 21 Air filter assy 42 Wire harness 22 Service cover assy 43 Wire harness 23 Drain pump fixing plate 44 Wire harness 24 Service cover cap assy 45 Wire harness 25 Drain pump 46 Tie wrap with clip 26 Float switch 47 Thermistor (liquid) 27 Drain hose assy 48 Thermistor fixing blade 28 Vibration absorber 49 Metal clamp 29 Plain washer 50 Drain hose 30 Fitting bolt drain pump 51 Insulation for joint (gas) 31 Fan assy 52 Insulation for joint (liquid) Part 5 – Disassembly and Maintenance 1 3 55 5–33 Disassembly and Maintenance: Indoor Units FHYBP60B7V1 and FHYBP71B7V1 Fan assy 3 Accessories The illustration below shows the exploded view. Switch box Exploded view Drain pump assy 1 2.4 ESiEN02–01A 55 5–34 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Indoor Units The table below contains the components of the exploded view. No. Component No. Component 1 Top plate assy 31.1 Fan top plate 2 Right plate assy 31.2 Fan housing bottom 3 Left plate assy 31.3 Fan housing top 4 Interchangeable plate 31.4 Rotor assy 5 Small bottom plate 31.4.1 Hexagon socket screw 6 Large bottom plate 31.5 Fan motor 7 Air outlet flange 31.6 Fan motor stand 8 Center stay assy 31.7 Motor fixing plate assy 9 Air filter holding plate assy 31.8 Rotor assy 10 Stay for fan top panel assy 31.8.1 Hexagon socket screw 11 Fan side blind plate assy 31.9 Shaft assy 12 Cooler side blind plate assy 31.10 Coupling 13 Pipe setting plate assy 31.11 Vibro proof rubber assy 14 Swtich box cover assy 31.12 Bearing board 15 Drain pan setting plate 31.13 Bearing fixing plate 16 Drain socket cover assy 1 32 Switch box body 17 Drain socket cover assy 2 33 Switch box fixing plate 18 Suspension bracket 34 Terminal fixing plate 19 Drain pan assy 35 Option fixing plate left 19.1 Drain socket cap 36 Option fixing plate right 20 Heat exchanger assy 37 PCB assy 20.1 Distributor with filter assy 37.1 Air thermistor 20.2 Single union joint 38 Power supply transformer 20.3 Single union joint 39 Fan motor capacitor 20.4 Flare nut 40 Terminal for remote control 20.5 Flare nut 41 Terminal for power supply 21 Air filter assy 42 Wire harness 22 Service cover assy 43 Wire harness 23 Drain pump fixing plate 44 Wire harness 24 Service cover cap assy 45 Wire harness 25 Drain pump 46 Tie wrap with clip 26 Float switch 47 Thermistor (liquid) 27 Drain hose assy 48 Thermistor fixing blade 28 Vibration absorber 49 Metal clamp 29 Plain washer 50 Drain hose 30 Fitting bolt drain pump 51 Insulation for joint (gas) 31 Fan assy 52 Insulation for joint (liquid) Part 5 – Disassembly and Maintenance 1 3 55 5–35 Disassembly and Maintenance: Indoor Units FHYBP100B7V1 and FHYBP125B7V1 Fan assy 3 Accessories The illustration below shows the exploded view. Switch box Exploded view Drain pump assy 1 2.5 ESiEN02–01A 55 5–36 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Indoor Units The table below contains the components of the exploded view. No. Component No. Component 1 Top plate assy 31.1 Fan top plate 2 Right plate assy 31.2 Fan housing bottom 3 Left plate assy 31.3 Fan housing top 4 Interchangeable plate 31.4 Rotor assy 5 Small bottom plate 31.4.1 Hexagon socket screw 6 Large bottom plate 31.5 Fan motor 7 Air outlet flange 31.6 Fan motor stand 8 Center stay assy 31.7 Motor fixing plate assy 9 Air filter holding plate assy 31.8 Rotor assy 10 Stay for fan top panel assy 31.8.1 Hexagon socket screw 11 Fan side blind plate assy 31.9 Shaft assy 12 Cooler side blind plate assy 31.10 Coupling 13 Pipe setting plate assy 31.11 Vibro proof rubber assy 14 Swtich box cover assy 31.12 Bearing board 15 Drain pan setting plate 31.13 Bearing fixing plate 16 Drain socket cover assy 1 32 Switch box body 17 Drain socket cover assy 2 33 Switch box fixing plate 18 Suspension bracket 34 Terminal fixing plate 19 Drain pan assy 35 Option fixing plate left 19.1 Drain socket cap 36 Option fixing plate right 20 Heat exchanger assy 37 PCB assy 20.1 Distributor with filter assy 37.1 Air thermistor 20.2 Single union joint 38 Power supply transformer 20.3 Single union joint 39 Fan motor capacitor 20.4 Flare nut 40 Terminal for remote control 20.5 Flare nut 41 Terminal for power supply 21 Air filter assy 42 Wire harness 22 Service cover assy 43 Wire harness 23 Drain pump fixing plate 44 Wire harness 24 Service cover cap assy 45 Wire harness 25 Drain pump 46 Tie wrap with clip 26 Float switch 47 Thermistor (liquid) 27 Drain hose assy 48 Thermistor fixing blade 28 Vibration absorber 49 Metal clamp 29 Plain washer 50 Drain hose 30 Fitting bolt drain pump 51 Insulation for joint (gas) 31 Fan assy 52 Insulation for joint (liquid) Part 5 – Disassembly and Maintenance 1 3 55 5–37 Disassembly and Maintenance: Indoor Units 1 2.6 ESiEN02–01A FDYP125B7V1, FDYP200B7V1 and FDYP250B7V1 The illustration below shows the exploded view. Switch box Exploded view 3 55 5–38 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Indoor Units The table below contains the components of the exploded view. No. Component No. Component 1 Top plate assy 6.20 Terminal strip 2 Fan assy + fan mounting plate 6.21 Thermistor 3 Side plate right 6.22 Thermistor 4 Side plate left 6.23 Tie wrap with clip 5 Service cover assy 6.24 PCB assy 6 Switch box assy 6.25 Power supply transformer 6.1 Switch box fixing plate 6.26 Grounding wire 6.2 PCB assy power supply 6.27 Insulation switch box 6.3 Terminal fixing plate 6.28 Insulation switch box 6.4 Magnetic contactor 6.29 Insulation switch box 6.5 PCB assy 7 Hook 6.6 Switch box body 8 Filter cover 6.7 Option fixing plate left 9 Fixture heat exchanger right 6.8 Option fixing plate right 10 Fixture heat exchanger left 6.9 Wire harness 11 Bypass sealing plate 6.10 Wire harness 12 Heat exchanger assy 6.11 Wire harness power supply 13 Drain pan assy 6.12 Wire harness power supply 14 Bottom plate assy 6.14 Wire harness 15 Air filter 6.15 Wire harness 16 Pipe fixing plate 6.16 Wire harness 17 Clamp 6.17 Wire harness 18 Clamp 6.18 PCB assy 19 Thermistor (fixing) 6.19 Locking guard spacer — Part 5 – Disassembly and Maintenance 1 3 55 5–39 Disassembly and Maintenance: Indoor Units 1 2.7 ESiEN02–01A FHYC71BZV1, FHYC100BZV1 and FHYC125BZV1 Exploded view The illustration below shows the exploded view. 3 55 5–40 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Indoor Units The table below contains the components of the exploded view. No. Component No. Component B1 Evaporator assy E24 Heat exchanger thermistor B1.1 Distributor with strainer E25 Fan motor B1.2 Union joint (gas line) F1 Casing frame assy B1.3 Union joint (liquid line) F2 Cover inspection window B1.4 Flare nut F3 Heat insulation cover assy B1.5 Flare nut F4 Top flat plate C1 Fan rotor (turbo) F5 Drain pan assy C2 Lock washer F5.1 Drain plug C3 Hexagon lock nut F6 Bell mouth E1 Electric component assy F7 Cover switch box E2 Switch box F8 Cover switch box E3 Set plate electric devices F9 Fixture panel E4 Printed circuit F10 Blind plate heat exchanger E4.1 Printed circuit F11 Set plate heat exchanger E4.1.1 Air thermistor F12 Retainer piping E4.2 adapter (capacity control) F13 Rubber bush E5 Terminal block F14 Vibration isolator fan motor E6 Terminal block F15 Flange nut E7 Power transformer F16 Set bolt drain pump E9 Capacitor F17 Fixture feeler E10 Tapping screw F20 Bolts and nuts list E12 Tie wrap G1 Drain hose assy E13 Wire harness G2 Hose band E14 Wire harness K1 Drain hose assy E15 Wire harness K2 Hose band E18 Wire harness K3 Insulation tube (gas line) E19 Grounding terminal K4 Insulation tube (liquid line) E23 Drain pump assy K5 Operation manual E23.1 Drain pump K6 Sealer drain hose E23.2 Set plate drain pump K7 Sealer drain hose E23.3 Float switch — E23.4 Vibration isolator drain pump Part 5 – Disassembly and Maintenance 1 3 55 5–41 Disassembly and Maintenance: Indoor Units 1 2.8 ESiEN02–01A FH35BZV1, FH45BZV1, FHYP35BV1 and FHYP45BV1 Exploded view The illustration below shows the exploded view. 3 55 5–42 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Indoor Units The table below contains the components of the exploded view. 1 No. Component No. Component No. Component B1 B1.1 B1.2 B1.3 B1.4 B1.5 B1.6 Evaporator assy Distributor Union joint (gas line) Union joint (liquid line) Flare nut Flare nut Retainer thermistor E12 E13 E14 E15 E16 E17 E18 Wire harness (feed back) Wire harness (fan motor) Wire harness (swing motor) Wire harness (power unit) Wire harness (power unit) Thermistor Wire clip F9 F10 F10.1 F10.2 F10.2.1 F10.2.2 F10.2.3 C1 C1.1 C1.2 C1.3 C1.4 C1.4.1 C1.5 C1.5.1 C1.6 C1.7 C1.8 C1.9 C1.10 C1.11 C1.12 C1.13 Fan assy Top plate fan assy Fan housing Fan housing Fan rotor Hexagon socket screw Fan rotor Hexagon socket screw Fan motor Lock metal fan motor Motor base Fan shaft Coupling fan shaft Fan bearing Bearing holder Set plate bearing holder E19 E20 E21 E22 E23 E24 F1 F2 F2.1 F2.1.1 F2.1.2 F3 F3.1 F3.2 F3.3 F3.4 F10.3 F11 F12 F12.1 F12.2 F12.3 F12.4 F13 F14 F14.1 F14.2 F14.3 F15 F15.1 F16 F17 C1.14 C2 E1 E2 E3 E4 E5 Wire clip Air filter Electric components assy Switch box Cover switch box Printed circuit (power unit) Printed circuit F3.5 F3.6 F3.7 F3.8 F3.9 F3.10 F3.11 Clamp Lock metal Wire clip Bush thermistor Sound absorbing material Housing power unit Top plate assy Bottom plate assy Name plate assy Housing signal receiver DAIKIN name plate Side plate assy (right) Side plate (right) Swing motor assy Set plate swing motor Connecting arm horizontal vane Crank air swing Bearing horizontal vane Heat insulation material Heat insulation material Heat insulation material Sealer Sealer Set plate drain pan Drain pan assy Insulation tube Vertical vane air discharge Set plate vertical vane Vertical vane air discharge Connecting bar vertical vane Cap drain socket Supporter Horizontal vane assy Horizontal vane Rod horizontal vane Rod horizontal vane Rod horizontal vane Decorative plate Air suction grille assy Air suction grille Fixture air suction grille Hinge air suction grille Side plate assy Cover side plate Side plate (left) Blind plate piping hole E5.1 E5.1.1 E5.1.2 E5.2 E6 E7 E8 E9 E10 E10.1 E10.2 E11 Printed circuit (control unit) Air thermistor Connector Capacity control adapter Plastic case Capacitor fan motor Terminal block Terminal block Wire harness (transmission) Fuse holder Fuse Wire harness (remote control) F3.12 F3.13 F4 F4.1 F4.2 F4.3 F4.4 F4.5 F5 F6 F7 F8 Lock metal Wire clip Side plate assy Side plate (left) Bearing horizontal vane Heat insulation material Heat insulation material Heat insulation material Hook metal Hook metal Side plate heat exchanger Retainer refrigerant piping F25 F27 F28 F29 F30 K1 K2 K3 K4 K5 K6 K7 Part 5 – Disassembly and Maintenance F18 F19 F20 F21 F22 F23 F24 Blind plate piping hole Wire clip Set plate drain pan Supporter fan Retainer Air guide plate Heat insulation cover top plate Insulation cover piping hole Protector heat exchanger Heat insulation cover Heat insulation cover Suspension bolt Drain hose Hose band Insulation tube (liquid line) Insulation tube (gas line) Sealer Sealer Operation manual 5–43 3 55 Disassembly and Maintenance: Indoor Units 1 2.9 ESiEN02–01A FH60BZV1, FHYP60BV1 and FHYP71BV1 Exploded view The illustration below shows the exploded view. 3 55 5–44 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Indoor Units The table below contains the components of the exploded view. 1 No. Component No. Component No. Component B1 B1.1 B1.2 B1.3 B1.4 B1.5 B1.6 C1 C1.1 C1.2 C1.3 C1.4 C1.4.1 C1.5 C1.5.1 C1.6 C1.7 C1.8 C1.9 C1.10 C1.11 C1.12 Evaporator assy Distributor Union joint (gas line) Union joint (liquid line) Flare nut Flare nut Retainer thermistor Fan assy Top plate fan assy Fan housing Fan housing Fan rotor Hexagon socket screw Fan rotor Hexagon socket screw Fan motor Lock metal fan motor Motor base Fan shaft Coupling fan shaft Fan bearing Bearing holder E13 E14 E15 E16 E17 E18 E19 E20 E21 E22 E23 E24 F1 F2 F2.1 F2.1.1 F2.1.2 F3 F3.1 F3.2 F3.3 F3.4 F10.1 F10.2 F10.2.1 F10.2.2 F10.2.3 F10.2.4 F10.3 F11 F12 F12.1 F12.2 F12.3 F12.4 F13 F14 F14.1 F14.2 F14.3 F15 F15.1 F16 F17 Insulation tube Vertical vane air discharge Set plate vertical vane Vertical vane air discharge Connect. bar vertical vane Connect. bar vertical vane Cap drain socket Supporter Horizontal vane assy Horizontal vane Rod horizontal vane Rod horizontal vane Rod horizontal vane Decorative plate Air suction grille assy Air suction grille Fixture air suction grille Hinge air suction grille Side plate assy Cover side plate Side plate (left) Blind plate piping hole C1.13 C1.14 C2 E1 E2 E3 E4 Set plate bearing holder Wire clip Air filter Electric components assy Switch box Cover switch box Printed circuit (power unit) F3.5 F3.6 F3.7 F3.8 F3.9 F3.10 F3.11 Wire harness (fan motor) Wire harness (swing motor) Wire harness (power unit) Wire harness (power unit) Thermistor Wire clip Wire clip Lock metal Clamp Bush thermistor Sound absorbing material Housing power unit Top plate assy Bottom plate assy Name plate assy Housing signal receiver DAIKIN name plate Side plate assy (right) Side plate (right) Swing motor assy Set plate swing motor Connecting arm horizontal vane Crank air swing Bearing horizontal vane Heat insulation material Heat insulation material Heat insulation material Sealer Sealer F18 F19 F20 F21 F22 F23 F24 E5 E5.1 E5.1.1 E5.1.2 E5.2 E6 E7 E8 E9 E10 E10.1 E10.2 E11 Printed circuit Printed circuit (control unit) Air thermistor Connector Capacity control adapter Plastic case Capacitor fan motor Terminal block Terminal block Wire harness (transmission) Fuse holder Fuse Wire harness (remote control) Wire harness (feed back) F3.12 F3.13 F4 F4.1 F4.2 F4.3 F4.4 F4.5 F5 F6 F7 F8 F9 Lock metal Wire clip Side plate assy Side plate (left) Bearing horizontal vane Heat insulation material Heat insulation material Heat insulation material Hook metal Hook metal Side plate heat exchanger Retainer refrigerant piping Set plate drain pan F25 F27 F28 F29 F30 K1 K2 K3 K4 K5 K6 K7 — Blind plate piping hole Wire clip Set plate drain pan Supporter fan Retainer Air guide plate Heat insulation cover top plate Insulation cover piping hole Protector heat exchanger Heat insulation cover Heat insulation cover Suspension bolt Drain hose Hose band Insulation tube (liquid line) Insulation tube (gas line) Sealer Sealer Operation manual F10 Drain pan assy E12 Part 5 – Disassembly and Maintenance 5–45 3 55 Disassembly and Maintenance: Indoor Units FHK35BZV1, FHK45BZV1, FHK60BZV1, FHYKP35BV1, FHYKP45BV1, FHYKP60BV1 and FHYKP71BV1 Detail A 3 Switch box The illustration below shows the exploded view. Accessories Exploded view Remote control 1 2.10 ESiEN02–01A Decoration panel 55 5–46 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Indoor Units The table below contains the components of the exploded view. No. Component No. Component 1 Top plate 22.6 Fan motor 2 Partition plate drain pump 22.7 Motor base 3 Side plate fan chamber 22.8 Fan shaft 4 Front plate assy 22.9 Coupling 5 Wiring cover 22.10 Fan bearing 6 Blind plate ducting hole 23 Swtich box without devices 7 Drain pan holder 24 Cover switch box 8 Blind cover 25 Cover switch box 9 Cover piping hole 26 Printed circuit (control unit) 10 Suspend metal 26.1 Air thermistor 11 Suspend metal 26.2 Thermistor 12 Drain pan assy 27 Locking guard spacer 13 Drain hose 28 Transformer 14 Drain pump 29 Running capacitor 15 Buffer rubber drain pump 30 Terminal block 16 Set plate drain pump 31 Fuse holder 17 Float switch 32 Fuse control circuit 18 Fitting metal decoration panel 33 Remote control 19 Fitting metal decoration panel 33.1 Bottom case remote control 20 Fitting metal decoration panel 33.2 Lead wire remote control 21 Evaporator 34 Drain hose 21.1 Union joint (liquid line) 35 Hose band 21.2 Union joint (gas line) 36 Hose band 21.3 Filter 37 Drain pipe 22 Fan assy with motor 38 Insulation tube 22.1 Top plate fan assy 39 Insulation tube 22.2 Fan housing 40 Hook remote control 22.3 Fan housing 41 Staple 22.4 Clamp metal fan motor 42 Blind air discharge 22.5 Fan motor 43 Blind air discharge Part 5 – Disassembly and Maintenance 1 3 55 5–47 Disassembly and Maintenance: Indoor Units 1 2.11 ESiEN02–01A FHYP100BV1 and FHYP125BV1 Exploded view The illustration below shows the exploded view. 3 55 5–48 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Indoor Units The table below contains the components of the exploded view. 1 No. Component No. Component No. Component B1 Evaporator assy E13 Wire harness (fan motor) F10.1 Insulation tube B1.1 Distributor E14 Wire harness (swing motor) F10.2 Vertical vane air discharge B1.2 Union joint (gas line) E15 Thermistor F10.2.1 Set plate vertical vane B1.3 Union joint (liquid line) E16 Wire clip F10.2.2 Vertical van air discharge B1.4 Flare nut E17 Wire clip F10.2.3 Connect. bar vertical vane B1.5 Flare nut E18 Lock metal F10.3 Cap drain socket B1.6 Retainer thermistor E19 Clamp F11 Supporter horizontal vane C1 Fan assy E20 Bush thermistor F12 Horizontal vane assy C1.1 Top plate fan assy E21 Sound absorbing material F12.1 Horizontal vane C1.2 Fan housing E21 Sound absorbing material F12.2 Rod horizontal vane C1.3 Fan housing F1 Top plate assy F12.3 Rod horizontal vane C1.4 Fan rotor F2 Bottom plate assy F12.4 Rod horizontal vane C1.4.1 Hexagon socket screw F2.1 Name plate assy F13 Decorative plate C1.5 Fan rotor F2.1.1 Housing signal receiver F14 Air suction grille assy C1.5.1 Hexagon socket screw F2.1.2 DAIKIN name plate F14.1 Air suction grille C1.6 Fan motor F3 Side plate assy (right) F14.2 Fixture air suction grille C1.7 Lock metal fan motor F3.1 Side plate (right) F14.3 Hinge air suction grille C1.8 Motor base F3.2 Swing motor assy F15 Side plate assy C1.9 Fan shaft assy F3.3 Set plate swing motor F16 Side plate assy C1.10 Coupling fan shaft F3.4 Connecting arm horizontal vane F16.1 Cover side plate C1.11 Fan bearing F3.5 Crank air swing F17 Blind plate piping hole C1.12 Bearing holder F3.6 Bearing horizontal vane F18 Blind plate piping hole C1.13 Set plate bearing holder F3.7 Heat insulation material F19 Wire clip C1.14 Wire clip F3.8 Heat insulation material F20 Set plate drain pan C2 Air filter F3.9 Heat insulation material F21 Supporter fan 3 55 E1 Electronic components assy F3.10 Heat insulation material F22 Retainer E2 Switch box F3.11 Sealer F23 Air guide plate E3 Cover switch box F3.12 Lock metal F24 Heat insulation cover piping hole E4 Power transformer F3.13 Wire clip F25 Insulation cover piping hole E5 Printed circuit F4 Side plate assy F27 Protector heat exchanger E5.1 Printed circuit (control unit) F4.1 Side plate (left) F28 Heat insulation cover E5.1.1 Air thermistor F4.2 Bearing horizontal vane F29 Heat insulation cover E5.1.2 Connector F4.3 Heat insulation material F30 Suspension bolt E5.2 Capacity control adapter F4.4 Heat insulation material K1 Drain hose E6 Platic case F4.5 Heat insulation material K2 Hose band E7 Capacitor fan motor F5 Hook metal K3 Insulation tube (liquid line) E8 Terminal block F6 Hook metal K4 Insulation tube (gas line) E9 Terminal block F7 Side plate heat exchanger K5 Sealer E10 Wire harness (transmission) F8 Retainer K6 Sealer E11 Wire harness (remote control) F9 Set plate drain pan K7 Operation manual E12 Wire harness (feed back) F10 Drain pan assy — Part 5 – Disassembly and Maintenance 5–49 Disassembly and Maintenance: Indoor Units 1 2.12 ESiEN02–01A FUYP71BV17 Exploded view The illustration below shows the exploded view. Detail B arrow view 3 55 5–50 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Indoor Units The table below contains the components of the exploded view. 1 No. Component No. Component No. Component B1 Heat exchanger assy F3 Side plate assy swing unit F12 B1.1 Distributor F3.1 Side plate F13 B1.2 Union joint (gas line) F3.2 Air swing unit F14 B1.3 Union joint (liquid line) F3.2.1 Air swing motor F15 B1.4 Flare nut F3.2.2 Limit switch F16 B1.5 C1 C2 E1 E2 E3 E4 E4.1 E4.1.1 E4.2 E5 Flare nut Rotor assy Lock nut fan rotor Electric components assy Switch box Set plate control devices PCB assy Printed circuit (control) Air thermistor Capacity setting adapter Printed circuit (power unit) F3.2.3 F3.2.4 F3.2.5 F3.2.6 F3.2.7 F3.2.8 F4 F4.1 F4.2 F4.3 F5 F17 F18 F19 F20 F21 F22 F23 F24 F25 F25.1 F26 E5.1 E6 E7 E8 E9 E10 E11 E12 F6 F7 F8 F8.1 F8.2 F8.3 F8.3.1 F8.3.2 F27 F28 F29 F30 F31 F32 F32.1 F32.2 Air adjust plate Retainer lead wire Retainer thermistor Set bolt fan motor Vibration isolator fan motor Set plate drain pump Set base drain pump Float switch E13 E14 E15 E16 E17 E18 E19 E20 E22 Fuse Terminal block Capacitor Terminal block Wire harness (transmission) Wire harness (power unit) Wire harness (power unit) Wire harness (PCB terminal) Grounding wire Wire clip Wire clip Edge saddle Cover switch box Housing power unit Wire harness (fan motor) Drain pump Heat exchanger thermistor Bearing assy (right) Bearing assy (left) Joint Air swing motor base Cover air swing motor Cam air swing Side plate assy Side plate Bearing assy (right) Bearing assy (left) Hook metal refrigerant piping Hook metal Hook metal Air suction grille assy Air suction grille Reinforcement plate Air dilection lever assy Lever air suction grille Spring air suction grille Decorative frame air discharge Decorative frame air discharge Decorative frame air discharge Horizontal vane air discharge Horizontal vane air discharge Blind plate pipng hole Partition plate evaporator Blind plate heat exchanger Fitting plate evaporator Retainer refrigerant piping Cover inspection hole Bell mouth Drain hose assy Drain pan assy Drain plug Heat insulator (internal) F32.3 F34 F35 K2 K3 K4 K5 K6 K7 Buffer rubber drain pump Set bolt fan motor Plain washer Insulation cover (liquid line) Insulation tube (gas line) Hose band Drain hose Drain pipe joint Lead wire remote control E23 E24 F1 F2 F2.1 F2.2 Fan motor Grounding wire Top plate Side plate assy Side plate Joint assy F10.1 F10.2 F10.3 F10.4 F10.5 F11 Air direction lever assy Air filter Reinforcement metal grille DAIKIN name plate Reinforcement plate Corner cover assy Corner cover Corner cover Corner cover refrigerant piping Corner cover upper Corner cover lower Internal corner cover Internal corner cover Tapping screw Decorative frame air discharge K8 K9 K10 K11 K12 K13 Sealer drain hose Staple Pan head wood screw Shelter air discharge grille Lock plate insulator Lock plate insulator Part 5 – Disassembly and Maintenance F8.4 F8.5 F8.6 F8.7 F8.8 F9 F9.1 F9.2 F10 5–51 3 55 Disassembly and Maintenance: Indoor Units 1 2.13 ESiEN02–01A FUYP100BV17 and FUYP125BV17 Exploded view The illustration below shows the exploded view. Detail B arrow view 3 55 5–52 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Indoor Units The table below contains the components of the exploded view. 1 No. Component No. Component No. Component B1 Heat exchanger assy F3 Side plate assy swing unit F13 B1.1 Distributor F3.1 Side plate F14 B1.2 Union joint (gas line) F3.2 Air swing unit F15 B1.3 Union joint (liquid line) F3.2.1 Air swing motor F16 B1.4 B1.5 C1 C2 C3 E1 E2 E3 E4 E4.1 E4.1.1 E4.2 E5 E5.1 E6 E7 E8 E9 E10 E11 E12 F3.2.2 F3.2.3 F3.2.4 F3.2.5 F3.2.6 F3.2.7 F3.2.8 F4 F4.1 F4.2 F4.3 F5 F6 F7 F8 F8.1 F8.2 F8.3 F8.3.1 F8.3.2 F8.4 Limit switch Bearing assy (right) Bearing assy (left) Joint Air swing motor base Cover air swing motor Cam air swing Side plate assy Side plate Bearing assy (right) Bearing assy (left) Hook metal refr. piping Hook metal Hook metal Air suction grille assy Air suction grille Reinforcement plate Air dilection lever assy Lever air suction grille Spring air suction grille Air direction lever assy F17 F18 F19 F20 F21 F22 F23 F24 F25 F25.1 F26 F27 F28 F29 F30 F31 F32 F32.1 F32.2 F32.3 F34 E13 E14 E15 E16 E17 E18 E19 E20 Flare nut Flare nut Rotor assy Lock nut fan rotor Lock washer Electric components assy Switch box Set plate control devices PCB assy Printed circuit (control) Air thermistor Capacity setting adapter Printed circuit (power unit) Fuse Terminal block Capacitor Terminal block Wire harness (transmission) Wire harness (power unit) Wire harness (power unit) Wire harness (PCB terminal) Grounding wire Wire clip Wire clip Edge saddle Cover switch box Housing power unit Wire harness (fan motor) Drain pump Decorative frame air discharge Decorative frame air discharge Horizontal vane air discharge Horizontal vane air discharge Blind plate pipng hole Partition plate evaporator Blind plate heat exchanger Fitting plate evaporator Retainer refrigerant piping Cover inspection hole Bell mouth Drain hose assy Drain pan assy Drain plug Heat insulator (internal) Air adjust plate Retainer lead wire Retainer thermistor Set bolt fan motor Vibration isolator fan motor Set plate drain pump Set base drain pump Float switch Buffer rubber drain pump Set bolt fan motor F8.5 F8.6 F8.7 F8.8 F9 F9.1 F9.2 F10 F35 F36 K2 K3 K4 K5 K6 K7 Plain washer Air guide plate assy Insulation cover (liquid line) Insulation tube (gas line) Hose band Drain hose Drain pipe joint Lead wire remote control E22 E23 E24 F1 F2 F2.1 Heat exchanger thermistor Fan motor Grounding wire Top plate Side plate assy Side plate F10.1 F10.2 F10.3 F10.4 F10.5 F11 K8 K9 K10 K11 K12 K13 Sealer drain hose Staple Pan head wood screw Shelter air discharge grille Lock plate insulator Lock plate insulator F2.2 Joint assy F12 Air filter Reinforcement metal grille DAIKIN name plate Reinforcement plate Corner cover assy Corner cover Corner cover Corner cover refrigerant piping Corner cover upper Corner cover lower Internal corner cover Internal corner cover Tapping screw Decorative frame air discharge Decorative frame air discharge K14 Lock plate insulator Part 5 – Disassembly and Maintenance 5–53 3 55 Disassembly and Maintenance: Indoor Units 1 2.14 ESiEN02–01A FAYP71BV1 and FAYP100BV1 Exploded view The illustration below shows the exploded view. 3 55 5–54 Part 5 – Disassembly and Maintenance ESiEN02–01A Components Disassembly and Maintenance: Indoor Units The table below contains the components of the exploded view. No. Component No. Component B1 Evaporator assy E2 Printed circuit B1.1 Evaporator assy E2.1 Capacity setting adapter B1.2 Auxiliary pipe (gas line) E3 Printed circuit (power unit) B1.2.1 Union joint (gas line) E4 Housing power unit B1.2.2 Flare nut E5 Terminal block B1.3 Auxiliary pipe (liquid line) E6 Terminal block B1.3.1 Union joint E7 Running capacitor B1.3.2 Flare nut E8 Thermistor B1.4 Capillary tube assy E9 Heat exchanger thermistor B1.4.1 Distributor E10 Wire harness B1.4.2 Strainer E11 Fan motor B1.4.3 Capillary tube F1 Front grille assy B1.4.4 Capillary tube F2 Air filter B1.4.5 Capillary tube F3 Air filter B1.5 Sound absorbing putty F4 Side plate assy (right) B1.6 Sound absorbing putty F5 Side plate assy (left) B1.7 Sound absorbing putty F6 Fan scroll assy (right) B2 Fitting spring thermistor F7 Fastener C1 Fan rotor F8 Partition plate (left) C2 Fan rotor F8.1 Fan bearing assy C3 Air discharge grille assy F9 Indicator cover C3.1 Air discharge grille F10 Bottom frame assy C3.2 Air discharge grille F11 Heat insulation cover (right) C3.3 Air discharge grille F12 Drip proof cover bottom frame C3.4 Air discharge unit F13 Top plate C3.5 Drain pan assy F14 Insulation cover bottom plate C3.6 Drain socket F15 Bottom plate C3.7 Horizontal vane assy F16 Insulation cover bottom plate C3.8 Vertical vane air discharge F17 Clamp refrigerant piping C3.9 Connecting arm F18 Motor base C3.10 Connecting arm F19 Cover fan motor C3.11 Bearing F20 Mounting plate C3.12 Rod F21 Plate air discharge grille C3.13 Crank air swing F22 Heat insulation cover (left) C3.14 Crank rod air swing F23 Fan scroll assy (left) C3.15 Crank. air swing K1 Staple C3.16 Swing motor base K2 Lead wire remote control C3.17 Air swing motor K3 Screw kit C3.18 Drain hose K4 Insulation tape C4 Bearing holder K5 Insulation cover joint C5 Fan bearing K5.1 Insulation tube gas line E1 Switch box K5.2 Heat insulation material Part 5 – Disassembly and Maintenance 1 3 55 5–55 Disassembly and Maintenance: Indoor Units ESiEN02–01A 1 3 55 5–56 Part 5 – Disassembly and Maintenance ESiEN02–01A Index 1 Numerics 4-way valve control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–45 3 A A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . auto-restart function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k k k k k k 3–22 3–23 3–25 3–27 3–28 2–22 4 B BS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–22 C 5 C4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–30 C9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–30 ceiling height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–15 centralized group No. setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–18 changing field settings, infrared remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–12 field settings, wired remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–11 maintenance mode settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–20 checking discharge pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–70 expansion valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–71 fan motor hall IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–66 installation condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–69 power supply wave form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–67 refrigerant system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–68 test run checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–4 thermistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–72 CJ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–32 components exploded views, indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5–29 exploded views, outdoor units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5–3 functional diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–71 general outline, indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–27 general outline, outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–3 infrared remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–12 PCB layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–145 switch box layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–95 wired remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–10 wiring diagrams, indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–135 wiring diagrams, outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–115 condensation avoidance control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–35 control modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–7 crankcase heater control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–18 Index i ESiEN02–01A 1 D defrost control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–38 diameters, pipe connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–71 dimensions indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–27 outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–3 DIP switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–22 discharge pipe temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–16 draft avoidance control 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–41 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–43 drain pump control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–19 dry keep mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–26 DS1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–24 DS2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–25 3 E E0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–34 E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–39 E4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–41 E9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–43 EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–22 electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–57 emergency operation general. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–8 switching to . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–10 error codes indoor malfunctions overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–11 outdoor malfunctions overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–12 system malfunctions overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–13 exploded views indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5–29 outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5–3 4 5 F F3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–45 factory settings indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–14 fan and flap operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–21 fan control normal, cooling mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–32 normal, heating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–47 starting, cooling or dry keep mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–30 starting, heating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–46 field settings BS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–22 DIP switches overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–22 jumpers overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–22 levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–19 overview indoor units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–13 filter counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–16 forced operating mode general. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–8 switching to . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–10 forced thermostat OFF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–13 freeze-up function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–27 functional diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–71 ii Index ESiEN02–01A 1 G gas shortage function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–17 H H3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . high pressure protection control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . high-pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HPS and LPS function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k k k k k 3–47 3–48 2–34 3–19 2–14 3 I identification function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–44 installation space indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–27 outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–3 intelligent control mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–28 4 J J1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k k k k k 4–23 4–23 3–50 3–51 4–23 5 L LEDs troubleshooting with indoor unit LEDs and remote control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–11 troubleshooting with outdoor unit LEDs and remote control, outdoor unit malfunctions . . . . . . . k 3–12 troubleshooting with outdoor unit LEDs and remote control, system malfunctions. . . . . . . . . . . k 3–13 locating exploded views, indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5–29 exploded views, outdoor units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 5–3 functional diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–71 general outline, indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–27 general outline, outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–3 infrared remote control components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–12 PCB layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–145 switch box layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–95 thermistors, large h/p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–5 thermistors, small h/p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–4 wired remote control components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–10 wiring diagrams, indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–135 wiring diagrams, outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–115 low outside temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–33 low-pressure switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–20 M MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . malfunctions indoor error codes overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . outdoor error codes overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . system error codes overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . motor operated valve control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index k 4–17 k k k k 3–11 3–12 3–13 2–49 iii ESiEN02–01A 1 N noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–5 O operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–7 operation data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–28 operation range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–27 options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–57 outlook indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–27 outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–3 overcurrent relay compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–17 3 P PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–145 4 R R1T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–73 R2T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–73 R3T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–74 remote control setting address for infrared remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–6 setting address for receiver of infrared remote control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–5 thermostat, using conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–23 reverse phase protector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–18 5 S safety devices high-pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–19 low-pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–20 overcurrent relay compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–17 overview indoor units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–14 overview outdoor units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–15 reverse phase protector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–18 thermal protector fan motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–16 service space indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–27 outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–3 setting address for infrared remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–6 address for receiver of infrared remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–5 ceiling height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–15 centralized group No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–18 field settings, infrared remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–12 field settings, wired remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–11 filter counter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–16 MAIN/SUB when using two remote controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–17 iv Index ESiEN02–01A 1 settings BS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ceiling height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . changing maintenance mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIP switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . factory overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . field overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . filter counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . jumpers overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MAIN/SUB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . maintenance mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . possible system settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . simulated operation function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SUB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . switch boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k k k k k k k k k k k k k k k 4–22 4–15 4–20 4–22 4–14 4–13 4–16 4–22 4–17 4–21 4–20 2–15 1–57 4–17 1–95 3 T technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–57 test run checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 4–4 thermal protector fan motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–16 thermistors checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–72 functions, large h/p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–5 functions, small h/p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–4 locating, large h/p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–5 locating, small h/p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–4 R1T and R2T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–73 R3T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–74 thermostat control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–11 4 5 U U0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k k k k k k k 3–54 3–55 3–57 3–60 3–61 3–62 3–57 V vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 3–5 W wiring diagrams indoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–135 outdoor units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 1–115 Y year round cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k 2–33 Index v ESiEN02–01A 1 3 4 5 vi Index Daikin Europe N.V. is approved by LRQA for its Quality Management System in accordance with the ISO9001 standard. ISO9001 pertains to quality assurance regarding design, development, manufacturing as well as to services related to the product. ISO14001 assures an effective environmental management system in order to help protect human health and the environment from the potential impact of our activities, products and services and to assist in maintaining and improving the quality of the environment. "The present publication is drawn up by way of information only and does not constitute an offer binding upon Daikin Europe N.V.. Daikin Europe N.V. has compiled the content of this publication to the best of its knowledge. No express or implied warranty is given for the completeness, accuracy, reliability or fitness for particular purpose of its content and the products and services presented therein. Specifications are subject to change without prior notice. Daikin Europe N.V. explicitly rejects any liability for any direct or indirect damage, In the broadest sense, arising from or related to the use and/or interpretation of this publication. All content is copyrighted by Daikin Europe N.V.." Naamloze Vennootschap Zandvoordestraat 300 B-8400 Oostende - Belgium www.daikin.eu BTW: BE 0412 120 336 RPR Oostende ESiEN02-01A • 05/2008 • Copyright © Daikin Daikin units comply with the European regulations that guarantee the safety of the product. Daikin Europe N.V. is participating in the EUROVENT Certification Programme. Products are as listed in the EUROVENT Directory of Certified Products. ÉESiEN02-01A|ËÍ Prepared in Belgium by Lannoo (www.lannooprint.be), a company whose concern for the environmont is set in the EMAS and ISO 14001 systems. Responsible Editor: Daikin Europe N.V., Zandvoordestraat 300, B- 8400 Oostende Daikin’s unique position as a manufacturer of air conditioning equipment, compressors and refrigerants has led to its close involvement in environmental issues. For several years Daikin has had the intension to become a leader in the provision of products that have limited impact on the environment. This challenge demands the eco design and development of a wide range of products and an energy management system, resulting in energy conservation and a reduction of waste.