Download 160 SSC™ Variable Speed Drive (Series C)
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160 SSC™ Variable Speed Drive (Series C) Publication 160-CDP Configured Drive Package Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. “ Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls” (Publication SGI-1.1 available from your local Allen-Bradley Sales Office or online at http:// www.ab.com/manuals/gi) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable. In no event will the Allen-Bradley Company be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, the Allen-Bradley Company cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Allen-Bradley Company with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of the Allen-Bradley Company is prohibited. Throughout this manual we use notes to make you aware of safety considerations. ! ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you: • identify a hazard • avoid the hazard • recognize the consequences Important: Identifies information that is especially important for successful application and understanding of the product. Shock Hazard labels may be located on or inside the drive to alert people that dangerous voltage may be present. SCANport is a trademark of Rockwell Automation. PLC is a registered trademark of Rockwell Automation. COLOR-KEYED is a registered trademark of Thomas & Betts Corporation. IBM is a registered trademark of International Business Machines Corporation. Windows 95 is a registered trademark of Microsoft Corporation. Bulletin 160 SSC™ Variable Speed Controller Configured Drives Package Thank you for purchasing a Bulletin 160 Configured Drive. This Rockwell Automation product is designed with the customer in mind, saving time and money by configuring a drive package at the factory to meet your application needs. This publication contains all drawings for the Bulletin 160 Configured Drive product offering. To select the appropriate schematics for the Configured Drive you have purchased, obtain the complete catalog string from the unit’s data nameplate. Note the options specified in the catalog string and refer to the page number that corresponds with each option. Compliance Certification (applicable to approved program defined options) U.S./Canada UL: CUL: UL508C CAN/CSA-C22.2 No. 14-M91 Europe CE: Low Voltage Directive – EN60204-1, EN50178 EMC Directive – EN61800-3, EN500082-2, EN50081-2 Australia C-Tick: AS/NZS 2064.1 CE Compliance CE Marking of this product is based upon compliance with the Low Voltage Directive 73/23/EEC and the EMC Directive 89/336/EEC. The following standards have been used to demonstrate compliance with the directives: Low Voltage Directive EN60204-1 EN50178 EMC Directive EN61800-3 EN50081-2 EN50082-2 Important: This product complies with the EMC requirements of EN61800-3 and other referenced EMC standards as a stand-alone unit. It is the responsibility of the machine builder applying this product in machinery to ensure EMC compliance of the entire installation. Refer to the Bulletin 0160 User Manual for additional information. A copy of the Declaration of Conformity (DoC) is available from your local Rockwell Automation Sales Office. 3 Table of Contents Data Nameplate Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 (Use for all catalog numbers.) Standard Control Interface for Analog Signal Follower and Preset Speed Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 (Use when drive catalog number does not include control interface options DMSF1C, DMPS1C, or LTN120.) Twenty-Four Volt DC (24VDC) Control Interface for Analog Signal Follower and Preset Speed Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 (Use when drive catalog number includes control interface options DMSF1C or DMPS1C.) One Hundred Twenty Volt AC (120VAC) Control Interface for Analog Signal Follower and Preset Speed Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 (Use when drive catalog number includes drive option SF1 and control interface option LTN120.) Material List for Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 4 Data Nameplate Drawing A B C D E F G H 1 1 2 2 186954 186953 3 DATA NA CAT. NO. 4 -SERIES C SER. NO. 5 3 DATA NAMEPLATE CAT. NO. SEE NOTE 2 SEE NOTE 2 4 -SERIES C SER. NO. SEE NOTE 3 H.P. H.P. TABLE 2 ENCLOSURE TYPE ENCLOSURE TYPE SEE NOTE 3 5 1S FACILITY 6 6 POWER RATIN POWER RATINGS NOTE 1 TE 1 7 8 TABLE 1 KVA TABLE 2 KVA TABLE 1 VOLTS TABLE 1 VOLTS TABLE 2 VOLTS 50/60 Hz 0-240 Hz 50/60 Hz AMPS 9 100,000 7 0-240 8 Hz AMPS 9 AMPS 10 10 11 11 12 12 13 13 14 14 TABLE 1 15 15 SINGLE PHASE 16 DRIVE RATINGS 17 18 19 16 CATALOG NO. H.P. INPUT KVA INPUT VOLTS INPUT AMPS OUTPUT KVA OUTPUT VOLTS OUTPUT AMPS 160S-AA02* 160S-AA03* 160S-AA04* 160S-AA08* .5 .75 1 2 1.1 1.4 2.2 3.7 230 230 230 230 4.8 6.2 9.4 16.3 0.5 0.7 1.0 1.8 230 230 230 230 2.3 3.0 4.5 8.0 17 18 19 20 20 22 22 23 TABLE 2 23 24 THREE PHASE 24 DRIVE RATINGS 25 25 26 27 28 29 30 31 32 CATALOG NO. H.P. INPUT KVA INPUT VOLTS INPUT AMPS OUTPUT KVA OUTPUT VOLTS OUTPUT AMPS 160-AA02* 160-AA03* 160-AA04* 160-AA08* 160-AA12* 160-AA18* .5 .75 1 2 3 5 1.1 1.4 2.2 3.7 5.7 8.4 230 230 230 230 230 230 2.8 3.6 5.4 9.4 14.2 21.1 1.0 1.2 1.9 3.3 5.0 7.2 230 230 230 230 230 230 2.3 3.0 4.5 8.0 12.0 18.0 160-BA01* 160-BA02* 160-BA03* 160-BA04* 160-BA06* 160-BA10* .5 .75 1 2 3 5 1.1 1.6 2.2 3.7 5.6 9.7 460 460 460 460 460 460 1.4 2.0 2.8 4.6 7.0 12.2 1.0 1.3 1.8 3.2 4.8 8.4 460 460 460 460 460 460 1.2 1.7 2.3 4.0 6.0 10.5 26 27 28 29 30 31 32 * - CATALOG SUFFIX MUST CONTAIN "SF1" OR "PS1". 33 33 NOTES: 34 34 1.) CE AND C-TICK LABELS CAN NOT BE USED WITH OPTION LTN120. 2.) ASSIGN CATALOG NUMBER PER THE ITEM DESCRIPTION. 3.) TO ASSIGN SERIAL NUMBER USE PARENT ITEM NUMBER FOLLOWED BY A (-1), (-2), ETC. DEPENDING ON QUANTITY OF ORDER ITEM. 35 36 35 36 4.) ENCLOSURE TYPE IS DICTATED BY 2 DIGITS OF THE DRIVE CATALOG NUMBER. a.) "AF" = TYPE 4 b.) "AS" = TYPE 4X 37 37 5.) KVA AND CURRENT RATINGS ARE BASED ON A NOMINAL VOLTAGE OF 230V AND 460V RESPECTIVELY. 38 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 5 Standard Control Interface Power Distribution and DS Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Operator Interface Options DN2C, RS1C, P1C, RPAC, P2C, and Ready/Fault Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Enclosure Mounted DeviceNet Connector Options: DNSC1, DNSC2, DNBC1, DNBC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Drive Ratings and DS Option Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Product Control Logic Options D13 Without P2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 D13 With P2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 D17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 D32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 D33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 D13 and D32 Without P2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 D13 and D32 With P2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 D17 and D32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 D32 and D33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 D35 and D36 Without Keypad or Comm Control Options. . . . . . . . . . . . . . . . . . . . . . . . . . 18 D35 and D36 With Keypad or Comm Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 D61 for Analog Signal Follower Drives Without Keypad or Comm Control Options . . . . . 20 D61 for Analog Signal Follower Drives With Keypad or Comm Control Options . . . . . . . 21 MX12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 MX14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 and 23 P2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 MX19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 6 Power Distribution and DS Option A B C D E F G H 1 1 BRAKE 1C 2 2 L2 * 1PH, 50/60HZ AC LINES 3 4 L1 5 1 DISCONNECTING D MEANS AND SHORT CIRCUIT PROTECTION PROVIDED BY OTHERS WHEN DS OPTION IS NOT ORDERED L2 6 3PH, 50/60HZ AC LINES 7 3 L3 17-18 17-37 L3 4 4 LINE FILTER 2 5 MX14 OPTION 5 6 MODULE 3 6 7 LINE PE 8 8 POWER DISCONNECTING OPTION 9 9 DS OPTION 10 10 CHASSIS EA1 GRD 11 R S T (STD) READY/FAULT PANEL (OPTIONAL) RS1C RS232 SERIAL COM 13 1 L2 F2 2 L3 F3 3 12 TERMINAL BLOCK TB2 (INTERFACE CONTROL BOARD) FOR DETAILED INFORMATION, REFER TO CONTROL OPTIONS P2C REMOTE KEYPAD MODULE DN2C DEVICE NET PANEL RS1C RS232 SERIAL COM PD1C PROFIBUS MODULE IB1C INTERBUS MODULE 14 F1 11 EA2 12 L1 13 TABLE 1 600V 14 DS1 15 15 DN2 DEVICE NET PANEL BLK 16 BLU CUSTOMER DEVICE-NET CONNECTION 17 18 OPTIONS 20 LINE FILTER OPTION EMC OPTION 3 WHT 17 4 RED 5 RF1 1 30 31 OPTIONAL DNSC1 DNSC2 DNBC1 DNBC2 16 2 GRAY 5-PIN CONNECTOR 19 1 2 TO 3 17-38 L1 L1' MODULE L2 L2' TABLE 1 L3 L3' 4 18 5 19 6 20 MX14 OPTION BULLETIN 160 SMART SPEED CONTROLLER 22 23 TABLE 1 . HP ANALOG SIGNAL FOLLOWER/PRESET SPEED MODEL TABLE 1 VOLTS FOR FURTHER DRIVE INFORMATION, REFER TO TABLE 1 AMPS 160 SSC™ VARIABLE SPEED DRIVE USER MANUAL 22 23 24 24 NOTE: MOTOR FLA MUST NOT EXCEED DRIVE AMP RATING. TERMINAL BLOCK TB2 25 BR+ 26 BR- +DC -DC GRD U V 25 W 26 27 27 OPERATOR INTERFACE MODULE 28 29 PROGRAM RUN ESC 30 FORWARD 28 29 REVERSE SEL 30 31 31 MOTOR DATA 32 32 HP VOLTS 33 (T2) OPTIONAL P2C (T1) (T3) (G) 34 33 FLA AC MOTOR * RPM (BASE) 34 REFER TO MOTOR NAMEPLATE FOR EXACT DATA. 35 GENERAL NOTES: REV. STATUS OF SHEETS 36 37 38 35 4. COIL AND CONTACT CROSS REFERENCING - NUMBERS ADJACENT TO 36 - BUILDING GROUND TO BE GROUNDED BY CUSTOMER. TE PE 37 - SIGNAL COMMON 1-3 CATES SHEET NO. 1. DERSCORED TEXT LINE INDICATES ORMALLY CLOSED CONTACT. - CHASSIS CONNECTION. 39 2. * -INDICATES COMPONENTS SUPPLIED BY OTHERS. -INDICATES TB4 TERMINAL BLOCK. 3. 4 39 OFF-PAGE CROSS REFERENCING - NUMBERS ADJACENT TO SOURCE 40 41 38 - POWER EQUIPMENT GROUND 40 FROM M 1-24 41 -INDICATES TERMINAL ON INDIVIDUAL COMPONENTS. TO 1-24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 7 -INDICATES SHEET NO. 1. Drive Ratings and DS Option Ratings A B C D E F G H 1 1 TABLE 1 2 2 SINGLE PHASE 3 DRIVE RATINGS CATALOG NO. (HP) VOLTAGE 4 160S-AA02* (.5) 160S-AA03* (.75) 160S-AA04* (1) 160S-AA08* (2) 6 LINE FILTER MODULE FLA TYPE 5 3 FUSE RATINGS (DS OPTION) 200-240V 200-240V 200-240V 200-240V 2.3A 3.0A 4.5A 8.0A LPJ LPJ LPJ LPJ AMP VOLT 6A 10A 15A 30A 600V 600V 600V 600V 4 CATALOG NUMBER 5 160S-RFA-9-A 160S-RFA-9-A 160S-RFA-9-A 160S-RFA-16-B 6 7 7 THREE PHASE 8 9 CATALOG NO. (HP) 10 11 12 13 14 15 DRIVE RATINGS VOLTAGE 8 FUSE RATINGS (DS OPTION) TYPE 9 LINE FILTER MODULE FLA CATALOG NUMBER AMP VOLT 160-AA02* (.5) 160-AA03* (.75) 160-AA04* (1) 160-AA08* (2) 160-AA12* (3) 160-AA18* (5) 200-240V 200-240V 200-240V 200-240V 200-240V 200-240V 2.3A 3.0A 4.5A 8.0A 12.0A 18.0A LPJ LPJ LPJ LPJ LPJ LPJ 6A 6A 10A 15A 20A 30A 600V 600V 600V 600V 600V 600V 160-RFB-5-A 160-RFB-5-A 160-RFB-5-A 160-RFB-14-A 160-RFB-14-A 160-RFB-22-B 160-BA01* (.5) 160-BA02* (.75) 160-BA03* (1) 160-BA04* (2) 160-BA06* (3) 160-BA10* (5) 380-460V 380-460V 380-460V 380-460V 380-460V 380-460V 1.2A 1.7A 2.3A 4.0A 6.0A 10.5A LPJ LPJ LPJ LPJ LPJ LPJ 4A 4A 5A 8A 15A 20A 600V 600V 600V 600V 600V 600V 160-RFB-5-A 160-RFB-5-A 160-RFB-5-A 160-RFB-5-A 160-RFB-14-A 160-RFB-14-B 10 11 12 13 14 15 16 16 * - CATALOG NO. SUFFIX CAN CONTAIN "SF1" OR "PS1" 17 17 18 18 19 19 20 20 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 8 D13 Without P2C A B C D E F G H 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 4 160 CONTROL BOARD TB3 5 1 +10V POT 5 6 2 WIPER/0-10VDC INPUT 6 7 3 COMMON 7 4 4-20mA INPUT 8 8 9 9 TERMINAL BLOCK TB3 10 OFF 5 RUN REVERSE 6 RUN FORWARD 10 HAND 11 20 (1) (XOO) 12 (2) SLOT-1 11 21 R 12 13 7 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL 13 SLOT-2 14 (4) (3) (OOX) 15 14 22 R SS2 15 9 16 16 17 17 PROGRAMMABLE RELAY OUTPUTS 10 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 20 20 22 22 PRESET SPEED MODEL 23 23 160 CONTROL BOARD TB3 24 1 SW1 24 25 2 SW2 25 26 3 COMMON 26 4 SW3 27 27 28 28 TERMINAL BLOCK TB3 29 OFF HAND 30 20 (1) (XOO) 31 5 RUN REVERSE 6 RUN FORWARD 29 AUTO (2) SLOT-1 30 21 R 31 32 7 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL 32 SLOT-2 33 (4) (OOX) 34 (3) SS2 33 22 R 34 9 35 35 36 37 11 38 36 PROGRAMMABLE RELAY OUTPUTS 10 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 9 D13 With P2C A B C D E F G H 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 4 160 CONTROL BOARD TB3 5 1 +10V POT 5 6 2 WIPER/0-10VDC INPUT 6 7 3 COMMON 7 4 4-20mA INPUT 8 8 9 9 TERMINAL BLOCK TB3 10 OFF HAND 11 20 (4) (OOX) 12 AUTO RUN REVERSE 6 RUN FORWARD 11 (3) SLOT-2 10 5 2-WIRE DEVICE R 12 * 13 13 7 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL SLOT-1 14 (1) (2) (XOO) 15 14 22 R SS2 15 16 16 9 17 17 PROGRAMMABLE RELAY OUTPUTS 10 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 20 20 22 22 PRESET SPEED MODEL 23 23 160 CONTROL BOARD TB3 24 1 SW1 24 25 2 SW2 25 26 3 COMMON 26 4 SW3 27 27 28 28 TERMINAL BLOCK TB3 29 OFF HAND 30 20 SLOT-2 5 RUN REVERSE 6 RUN FORWARD 29 2-WIRE DEVICE 30 (3) (4) (OOX) 31 AUTO R 31 * 32 32 7 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL SLOT-1 33 (1) (XOO) 34 (2) 33 22 R SS2 34 35 35 9 36 36 PROGRAMMABLE RELAY OUTPUTS 10 37 38 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 10 D17 A B C D E F G H 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 4 160 CONTROL BOARD TB3 5 1 +10V POT 5 6 2 WIPER/0-10VDC INPUT 6 7 3 COMMON 7 4 4-20mA INPUT 8 8 9 9 TERMINAL BLOCK TB3 10 5 REVERSE 6 START 10 START 11 20 (3) (4) 12 11 21 R PB2 12 SLOT-1 13 7 COMMON 8 STOP 13 STOP 14 (1) (2) 14 22 R PB3 15 15 SLOT-1 16 16 9 17 17 PROGRAMMABLE RELAY OUTPUTS 10 18 INPUT MODE 0 18 19 (PAR 46 = 0) 19 11 20 20 22 22 PRESET SPEED MODEL 23 23 160 CONTROL BOARD TB3 24 1 SW1 24 25 2 SW2 25 26 3 COMMON 26 4 SW3 27 27 28 28 TERMINAL BLOCK TB3 29 5 REVERSE 6 START 29 START 30 20 (3) (4) PB2 31 30 21 R 31 SLOT-1 32 7 COMMON 8 STOP 32 STOP 33 (1) (2) 34 33 22 R PB3 34 SLOT-1 35 35 9 36 36 PROGRAMMABLE RELAY OUTPUTS 10 37 38 11 INPUT MODE 0 37 (PAR 46 = 0) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 11 D32 A B C D E F G H 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 4 160 CONTROL BOARD TB3 5 1 +10V POT 5 6 2 WIPER/0-10VDC INPUT 6 7 3 COMMON 7 4 4-20mA INPUT 8 8 9 FORWARD 10 (OX) START 11 20 SS3 9 TERMINAL BLOCK TB3 REVERSE (4) 23 (3) R 5 REVERSE 6 START 10 SLOT-2 11 21 * 12 12 13 7 COMMON 8 STOP 13 STOP 14 14 22 * 15 15 16 16 9 17 17 PROGRAMMABLE RELAY OUTPUTS 10 18 INPUT MODE 0 18 19 (PAR 46 = 0) 19 11 20 20 22 22 PRESET SPEED MODEL 23 23 160 CONTROL BOARD TB3 24 1 SW1 24 25 2 SW2 25 26 3 COMMON 26 4 SW3 5 REVERSE 6 START 27 27 28 FORWARD (OX) START 30 20 SS3 28 TERMINAL BLOCK TB3 REVERSE (4) 23 (3) 29 R 29 SLOT-2 30 21 * 31 31 32 33 STOP 34 * 7 COMMON 8 STOP 32 33 22 34 35 35 9 36 36 PROGRAMMABLE RELAY OUTPUTS 10 37 11 38 INPUT MODE 0 37 (PAR 46 = 0) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 12 D33 A B C D E F G H 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 4 160 CONTROL BOARD TB3 5 1 +10V POT 5 6 2 WIPER/0-10VDC INPUT 6 7 3 COMMON 7 4 4-20mA INPUT 8 8 9 9 TERMINAL BLOCK TB3 10 10 5 RUN REVERSE 6 RUN FORWARD 2-WIRE DEVICE 11 12 11 12 * 13 LOCAL 20 (3) (OX) 14 15 REMOTE (4) 22 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL 14 R SS1 13 7 15 SLOT-1 16 16 9 17 17 PROGRAMMABLE RELAY OUTPUTS 10 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 20 20 22 22 PRESET SPEED MODEL 23 23 160 CONTROL BOARD TB3 24 1 SW1 24 25 2 SW2 25 26 3 COMMON 26 4 SW3 5 RUN REVERSE 6 RUN FORWARD 27 27 28 28 TERMINAL BLOCK TB3 29 29 2-WIRE DEVICE 30 31 30 31 * 32 LOCAL 20 (3) (OX) 33 34 REMOTE (4) 22 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL 33 R SS1 32 7 34 SLOT-1 35 35 9 36 36 PROGRAMMABLE RELAY OUTPUTS 10 37 38 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 13 D13 and D32 Without P2C A B C D E F G H 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 4 160 CONTROL BOARD TB3 +10V POT 5 2 WIPER/0-10VDC INPUT 6 3 COMMON 7 4 4-20mA INPUT 5 1 6 7 8 8 OFF 9 HAND AUTO FORWARD 20 10 (1) (XOO) (2) SLOT-1 21 R (OX) R 9 TERMINAL BLOCK TB3 REVERSE (4) 23 (3) 10 5 RUN REVERSE 6 RUN FORWARD SLOT-2 11 (1) (2) SS3 (XO) 12 11 24 R 12 SLOT-1 13 13 7 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL SLOT-2 14 15 (4) (3) (OOX) R SS2 14 22 15 16 16 9 17 17 PROGRAMMABLE RELAY OUTPUTS 10 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 20 20 22 22 PRESET SPEED MODEL 23 23 160 CONTROL BOARD TB3 24 1 SW1 24 25 2 SW2 25 26 3 COMMON 26 4 SW3 5 RUN REVERSE 6 RUN FORWARD 27 27 OFF 28 HAND AUTO FORWARD 20 29 (1) (XOO) (2) SLOT-1 21 R (OX) R 28 TERMINAL BLOCK TB3 REVERSE (4) 23 (3) 29 SLOT-2 30 (1) (XO) 31 (2) SS3 30 24 R 31 SLOT-1 32 32 7 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL SLOT-2 33 (4) (OOX) 34 (3) 33 22 R SS2 34 35 35 9 36 36 PROGRAMMABLE RELAY OUTPUTS 10 37 38 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 14 D13 and D32 With P2C A B C D E F G H 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 4 160 CONTROL BOARD TB3 5 1 +10V POT 5 6 2 WIPER/0-10VDC INPUT 6 7 3 COMMON 7 4 4-20mA INPUT 8 8 AUTO CONTROL OFF 9 HAND 20 10 AUTO (4) (OOX) SLOT-1 2-WIRE DEVICE 21 (3) R * 11 (1) (XO) 12 (2) SS3 9 TERMINAL BLOCK TB3 FORWARD REVERSE 23 (3) (4) 24 R (OX) SLOT-2 10 5 RUN REVERSE 6 RUN FORWARD 7 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL 11 25 R 12 SLOT-1 13 13 SLOT-2 14 15 (1) (2) (XOO) R SS2 14 22 15 16 16 9 17 17 PROGRAMMABLE RELAY OUTPUTS 10 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 20 20 22 22 PRESET SPEED MODEL 23 23 160 CONTROL BOARD TB3 24 1 SW1 24 25 2 SW2 25 26 3 COMMON 26 4 SW3 27 27 AUTO CONTROL OFF HAND 28 20 29 AUTO (4) (OOX) (3) SLOT-1 2-WIRE DEVICE 21 R * 30 (1) (XO) 31 (2) SS3 28 TERMINAL BLOCK TB3 FORWARD REVERSE 23 (3) (4) 24 R (OX) SLOT-2 5 RUN REVERSE 6 RUN FORWARD 29 30 25 R 31 SLOT-1 32 32 7 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL SLOT-2 33 (1) (XOO) 34 (2) SS2 33 22 R 34 35 35 9 36 36 PROGRAMMABLE RELAY OUTPUTS 10 37 38 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 15 D17 and D32 A B C D E F G H 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 4 160 CONTROL BOARD TB3 5 1 +10V POT 5 6 2 WIPER/0-10VDC INPUT 6 7 3 COMMON 7 4 4-20mA INPUT 8 8 9 FORWARD 10 (OX) START 11 20 (3) SS3 9 TERMINAL BLOCK TB3 REVERSE (4) 23 (3) R 5 REVERSE 6 START 10 SLOT-2 (4) 11 21 PB2 12 12 SLOT-1 13 7 COMMON 8 STOP 13 STOP 14 (1) (2) 14 22 PB3 15 15 SLOT-1 16 16 9 17 17 PROGRAMMABLE RELAY OUTPUTS 10 18 INPUT MODE 0 18 19 (PAR 46 = 0) 19 11 20 20 22 22 PRESET SPEED MODEL 23 23 160 CONTROL BOARD TB3 24 1 SW1 24 25 2 SW2 25 26 3 COMMON 26 4 SW3 5 REVERSE 6 START 27 27 28 FORWARD (OX) START 30 20 (3) SS3 28 TERMINAL BLOCK TB3 REVERSE (4) 23 (3) 29 R 29 SLOT-2 (4) 30 21 PB2 31 31 SLOT-1 32 7 COMMON 8 STOP 32 STOP 33 (1) (2) 33 22 PB3 34 34 SLOT-1 35 35 9 36 36 PROGRAMMABLE RELAY OUTPUTS 10 37 38 11 INPUT MODE 0 37 (PAR 46 = 0) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 16 D32 and D33 A B C D E F G H 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 4 160 CONTROL BOARD TB3 5 1 +10V POT 5 6 2 WIPER/0-10VDC INPUT 6 7 3 COMMON 7 4 4-20mA INPUT 8 8 9 2-WIRE DEVICE FORWARD 21 10 R (OX) 9 TERMINAL BLOCK TB3 REVERSE (4) 23 (3) 10 5 RUN REVERSE 6 RUN FORWARD 7 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL SLOT-2 * 11 (1) (2) SS3 (XO) 12 11 24 R 12 SLOT-1 13 LOCAL 20 (3) (OX) 14 15 REMOTE (4) 22 14 R SS1 13 15 SLOT-1 16 16 9 17 17 PROGRAMMABLE RELAY OUTPUTS 10 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 20 20 22 22 PRESET SPEED MODEL 23 23 160 CONTROL BOARD TB3 24 1 SW1 24 25 2 SW2 25 26 3 COMMON 26 4 SW3 27 27 28 2-WIRE DEVICE FORWARD 21 29 (3) R (OX) 28 TERMINAL BLOCK TB3 REVERSE (4) 23 5 RUN REVERSE 6 RUN FORWARD 29 SLOT-2 * 30 (1) (XO) 31 (2) SS3 30 24 R 31 SLOT-1 32 LOCAL 20 (3) (OX) 33 34 REMOTE (4) 22 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL 33 R SS1 32 7 34 SLOT-1 35 35 9 36 36 PROGRAMMABLE RELAY OUTPUTS 10 37 38 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 17 D35 and D36 Without Keypad or Comm Control Options A B C D E F G H 1 1 2 2 TABLE 2 3 OPTION SYMBOL COLOR LEGEND PAR 47 SETTING 4 D35 D36 PL3 PL4 WHITE RED DRIVE RUN DRIVE FAULT 2 0 (DEFAULT) 3 ANALOG SIGNAL FOLLOWER 4 160 CONTROL BOARD TB3 +10V POT 5 2 WIPER/0-10VDC INPUT 6 3 COMMON 7 4 4-20mA INPUT 5 1 6 7 8 8 9 9 TERMINAL BLOCK TB3 10 5 REVERSE 6 START 10 START 11 20 11 21 * 12 12 13 7 COMMON 8 STOP 13 STOP 14 14 22 * 15 15 16 16 9 CUST. SUPPLIED 120VAC 17 PILOT DEVICE 25 (X2) 18 17 PROGRAMMABLE RELAY OUTPUTS 10 (X1) SEE TABLE 2 19 11 INPUT MODE 0 18 (PAR 46 = 0) 19 20 20 22 22 PRESET SPEED MODEL 23 23 160 CONTROL BOARD TB3 24 1 SW1 24 25 2 SW2 25 26 3 COMMON 26 4 SW3 5 REVERSE 6 START 27 27 28 28 TERMINAL BLOCK TB3 29 29 START 30 20 30 21 * 31 31 32 33 STOP 34 * 7 COMMON 8 STOP 32 33 22 34 35 35 9 CUST. SUPPLIED 120VAC 36 PILOT DEVICE 25 (X2) 37 36 PROGRAMMABLE RELAY OUTPUTS 10 (X1) SEE TABLE 2 38 11 INPUT MODE 0 37 (PAR 46 = 0) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 18 D35 and D36 With Keypad or Comm Control Options A B C D E F G H 1 1 2 2 TABLE 2 3 OPTION SYMBOL COLOR LEGEND PAR 47 SETTING 4 D35 D36 PL3 PL4 WHITE RED DRIVE RUN DRIVE FAULT 2 0 (DEFAULT) 3 ANALOG SIGNAL FOLLOWER 4 160 CONTROL BOARD TB3 5 1 +10V POT 5 6 2 WIPER/0-10VDC INPUT 6 7 3 COMMON 7 4 4-20mA INPUT 8 8 9 9 TERMINAL BLOCK TB3 10 OFF HAND AUTO 10 5 RUN REVERSE 6 RUN FORWARD 2-WIRE DEVICE 11 12 11 12 * 13 13 7 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL 14 14 * 15 15 NOTE 1 16 16 9 CUST. SUPPLIED 120VAC 17 PILOT DEVICE 25 (X2) 18 17 PROGRAMMABLE RELAY OUTPUTS 10 (X1) SEE TABLE 2 19 11 INPUT MODE 6 18 (PAR 46 = 6) 19 20 20 22 22 PRESET SPEED MODEL 23 23 160 CONTROL BOARD TB3 24 1 SW1 24 25 2 SW2 25 26 3 COMMON 26 4 SW3 5 RUN REVERSE 6 RUN FORWARD 27 27 28 28 TERMINAL BLOCK TB3 29 OFF HAND AUTO 29 2-WIRE DEVICE 30 31 30 31 * 32 32 7 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL 33 33 * 34 34 NOTE 1 35 35 9 CUST. SUPPLIED 120VAC 36 PILOT DEVICE 25 (X2) 37 36 PROGRAMMABLE RELAY OUTPUTS 10 (X1) SEE TABLE 2 38 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 NOTE 1: 40 40 WIRE TB3-7 TO TB3-8 IF OPTIONS D13, D33 OR MX12 ARE NOT ORDERED. 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 19 41 D61 for Analog Signal Follower Drives Without Keypad or Comm Control Options A B C D E F G H 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 5 SPEED REF. RH1 10K 6 RED WHITE 7 SHLD 4 160 CONTROL BOARD TB3 BLACK 1 +10V POT 5 2 WIPER/0-10VDC INPUT 6 3 COMMON 7 4 4-20mA INPUT 8 8 9 9 TERMINAL BLOCK TB3 10 5 REVERSE 6 START 10 START 11 20 11 21 * 12 12 13 7 COMMON 8 STOP 13 STOP 14 14 22 * 15 15 16 16 9 17 17 PROGRAMMABLE RELAY OUTPUTS 10 18 INPUT MODE 0 18 19 (PAR 46 = 0) 19 11 20 20 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 20 D61 for Analog Signal Follower Drives With Keypad or Comm Control Options A B C D E F G H 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 5 SPEED REF. RH1 10K 6 WHITE 7 +10V POT 5 2 WIPER/0-10VDC INPUT 6 3 COMMON 7 4 4-20mA INPUT 1 RED SHLD 4 160 CONTROL BOARD TB3 BLACK 8 8 9 9 TERMINAL BLOCK TB3 10 OFF HAND AUTO 10 5 RUN REVERSE 6 RUN FORWARD 2-WIRE DEVICE 11 12 11 12 * 13 13 7 COMMON 8 TBE/KEYPAD OR COMMUNICATION CONTROL 14 14 * 15 15 NOTE 1 16 16 9 17 17 PROGRAMMABLE RELAY OUTPUTS 10 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 20 20 22 22 23 23 24 24 25 25 26 26 27 27 28 28 NOTE 1: 29 29 WIRE TB3-7 TO TB3-8 IF OPTIONS D13, D33 OR MX12 ARE NOT ORDERED. 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 21 MX12 A B C D E F G H 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 4 160 CONTROL BOARD TB3 5 1 +10V POT 5 6 2 WIPER/0-10VDC INPUT 6 7 3 COMMON 7 4 4-20mA INPUT 8 8 9 9 TERMINAL BLOCK TB3 10 LOCAL CONTROL OFF RUN FWD 20 (B)A1 21 (B)A2 R (OX) SS2 11 12 LOCAL 20 SS1 15 6 RUN FORWARD 12 REMOTE 22 (B)A2 (B)A1 (OX) RUN REVERSE 11 13 14 10 5 13 7 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL 14 R 15 16 16 9 17 17 PROGRAMMABLE RELAY OUTPUTS 10 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 20 20 22 22 PRESET SPEED MODEL 23 23 160 CONTROL BOARD TB3 24 1 SW1 24 25 2 SW2 25 26 3 COMMON 26 4 SW3 5 RUN REVERSE 6 RUN FORWARD 27 27 28 28 TERMINAL BLOCK TB3 29 29 LOCAL CONTROL OFF 30 20 RUN FWD 21 (B)A2 (B)A1 (OX) SS2 31 30 R 31 32 LOCAL 33 20 REMOTE 22 (B)A2 (B)A1 (OX) 34 SS1 32 7 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL 33 R 34 35 35 9 36 36 PROGRAMMABLE RELAY OUTPUTS 10 37 38 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 22 MX14 A B C D E F G H 1 1 2 ANALOG SIGNAL FOLLOWER 2 3 160 CONTROL BOARD 3 TB3 4 5 6 7 1 +10V POT 2 WIPER/0-10VDC INPUT 3 COMMON 4 4-20mA INPUT 5 RUN REVERSE 6 RUN FORWARD 7 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL 4 5 6 8 7 8 TERMINAL BLOCK TB3 9 9 2-WIRE DEVICE 10 10 * 11 11 12 LOCAL 13 (OX) 12 REMOTE 13 * NOTE 1 14 14 9 15 16 31 FROM 1-19 24VDC 17 15 16 PROGRAMMABLE RELAY OUTPUTS 10 INPUT MODE 6 1C 32 30 18 A2 17 (PAR 46 = 6) 11 18 – 19 19 MX14 OPTION 20 20 PRESET SPEED MODEL 22 160 CONTROL BOARD TB3 23 24 25 26 22 1 SW1 2 SW2 3 COMMON 4 SW3 5 RUN REVERSE 6 RUN FORWARD 7 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL 23 24 25 26 27 27 TERMINAL BLOCK TB3 28 28 2-WIRE DEVICE 29 29 * 30 30 31 31 REMOTE 32 (OX) 32 * NOTE 1 33 33 9 34 35 31 FROM 1-19 24VDC 36 34 35 PROGRAMMABLE RELAY OUTPUTS 10 INPUT MODE 6 1C 30 32 37 36 (PAR 46 = 6) 11 A1 A2 37 1–2 1–3 38 38 MX14 OPTION 39 39 40 40 NOTE 1: 41 WIRE TB3-7 TO TB3-8 IF OPTIONS D13, D33 OR MX12 ARE NOT ORDERED. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 23 41 P2C A B C D E F G H 1 1 2 2 3 3 ANALOG SIGNAL FOLLOWER 4 4 160 CONTROL BOARD TB3 5 1 +10V POT 5 6 2 WIPER/0-10VDC INPUT 6 7 3 COMMON 7 4 4-20mA INPUT 8 8 9 9 TERMINAL BLOCK TB3 10 10 5 RUN REVERSE 6 RUN FORWARD 11 11 12 12 13 13 7 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL 14 14 15 15 16 16 9 17 17 PROGRAMMABLE RELAY OUTPUTS 10 18 18 INPUT MODE 6 19 (PAR 46 = 6) 11 19 20 20 22 22 PRESET SPEED MODEL 23 23 160 CONTROL BOARD TB3 24 1 SW1 24 25 2 SW2 25 26 3 COMMON 26 4 SW3 27 27 28 28 TERMINAL BLOCK TB3 29 5 RUN REVERSE 6 RUN FORWARD 29 30 30 31 31 32 32 7 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL 33 33 34 34 35 35 9 36 36 PROGRAMMABLE RELAY OUTPUTS 10 37 37 INPUT MODE 6 38 (PAR 46 = 6) 11 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 24 MX19 A B C D E F G H 1 1 2 ANALOG SIGNAL FOLLOWER 2 3 160 CONTROL BOARD 3 TB3 4 5 6 1 +10V POT 2 WIPER/0-10VDC INPUT 3 COMMON 4 4-20mA INPUT 5 RUN REVERSE 6 RUN FORWARD 7 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL 4 5 6 OFF REMOTE 7 20 B(A1) B(A2) 21 XOO 8 8 TERMINAL BLOCK TB3 9 10 7 W(A1) W(A2) 22 10 19-17 SS2 11 9 CR1 11 12 13 12 13 14 14 9 15 CUSTOMER PLC OUTPUT 16 17 16 PROGRAMMABLE RELAY OUTPUTS 10 19-11 CUSTOMER SUPPLIED AND PROTECTED 120VAC 15 CR1 * INPUT MODE 6 18 17 (PAR 46 = 6) 11 18 19 19 20 20 PRESET SPEED MODEL 22 160 CONTROL BOARD TB3 23 24 25 22 1 SW1 2 SW2 3 COMMON 4 SW3 5 RUN REVERSE 6 RUN FORWARD 7 COMMON 8 TB3/KEYPAD OR COMMUNICATION CONTROL 23 24 25 OFF LOCAL 26 20 REMOTE B(A1) B(A2) 21 26 XOO 27 27 TERMINAL BLOCK TB3 28 W(A1) 29 W(A2) 29 19-39 SS2 30 28 CR1 22 30 31 32 31 32 33 33 9 34 35 34 35 PROGRAMMABLE RELAY OUTPUTS 10 INPUT MODE 6 36 36 (PAR 46 = 6) 11 37 37 38 38 CUSTOMER PLC OUTPUT 39 CR1 39 19-30 CUSTOMER SUPPLIED AND PROTECTED 120VAC 40 * 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 25 Notes 26 Twenty-Four Volt DC (24VDC) Control Interface for Analog and Preset Drives Power Distribution and DS Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Operator Interface Options DN2C, RS1C, P1C, RPAC, P2C, and Ready/Fault Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Enclosure Mounted DeviceNet Connector Options: DNSC1, DNSC2, DNBC1, DNBC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Drive Ratings and DS Option Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Product Control Logic Options D13 Without P2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 D13 With P2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 D17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 D32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 D33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 D13 and D32 Without P2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 D13 and D32 With P2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 D17 and D32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 D32 and D33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 D35 and D36 Without Keypad or Comm Control Options. . . . . . . . . . . . . . . . . . . . . . . . . . 39 D35 and D36 With Keypad or Comm Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 D61 for Analog Signal Follower Drives Without Keypad or Comm Control Options . . . . . 41 D61 for Analog Signal Follower Drives With Keypads or Comm Control Options. . . . . . . 42 MX12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 MX14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 and 44 MX19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 27 Power Distribution and DS Option A B C D E F G H 1 1 BRAKE 1C 2 2 L2 * 1PH, 50/60HZ AC LINES 3 3 L3 17-18 17-37 4 L1 5 1 DISCONNECTING D MEANS AND SHORT CIRCUIT L2 6 3PH, 50/60HZ AC LINES 7 LINE FILTER 2 MX14 OPTION 5 5 6 MODULE PROVIDED BY OTHERS WHEN DS OPTION IS NOT ORDERED L3 4 4 3 6 7 LINE PE 8 8 POWER DISCONNECTING OPTION 9 9 DS OPTION 10 10 CHASSIS EA1 GRD 11 R S T (STD) READY/FAULT PANEL (OPTIONAL) RS1C RS232 SERIAL COM 13 1 L2 F2 2 L3 F3 3 12 TERMINAL BLOCK TB2 (INTERFACE CONTROL BOARD) FOR DETAILED INFORMATION, REFER TO CONTROL OPTIONS P2C REMOTE KEYPAD MODULE DN2C DEVICE NET PANEL RS1C RS232 SERIAL COM PD1C PROFIBUS MODULE IB1C INTERBUS MODULE 14 F1 11 EA2 12 L1 13 TABLE 1 600V 14 DS1 15 15 DN2 DEVICE NET PANEL BLK 16 BLU CUSTOMER DEVICE-NET CONNECTION 17 18 OPTIONS 20 LINE FILTER OPTION EMC OPTION 3 WHT 17 4 RED 5 RF1 1 30 31 L1 L1' 4 18 5 19 6 20 lLINE FILTER OPTIONAL DNSC1 DNSC2 DNBC1 DNBC2 16 2 GRAY 5-PIN CONNECTOR 19 1 2 TO 3 17-38 L2 L3 MODULE L2' TABLE 1 L3' MX14 OPTION BULLETIN 160 SMART SPEED CONTROLLER 22 23 TABLE 1 . HP ANALOG SIGNAL FOLLOWER/PRESET SPEED MODEL TABLE 1 VOLTS FOR FURTHER DRIVE INFORMATION, REFER TO TABLE 1 AMPS 160 SSC™ VARIABLE SPEED DRIVE USER MANUAL 22 23 24 24 NOTE: MOTOR FLA MUST NOT EXCEED DRIVE AMP RATING. TERMINAL BLOCK TB2 25 BR+ 26 BR- +DC -DC GRD U V 25 W 26 27 27 OPERATOR INTERFACE MODULE 28 29 PROGRAM RUN ESC 30 FORWARD 28 29 REVERSE SEL 30 31 31 MOTOR DATA 32 32 HP VOLTS 33 (T2) OPTIONAL P2C (T1) (T3) (G) 34 33 FLA AC MOTOR * RPM (BASE) 34 REFER TO MOTOR NAMEPLATE FOR EXACT DATA. 35 GENERAL NOTES: 35 4. COIL AND CONTACT CROSS REFERENCING - NUMBERS ADJACENT TO 36 36 1. - BUILDING GROUND TO BE GROUNDED BY CUSTOMER. 37 TE 38 PE 37 - SIGNAL COMMON 1-3 CATES SHEET NO. 1. DERSCORED TEXT LINE INDICATES ORMALLY CLOSED CONTACT. - CHASSIS CONNECTION. 39 2. * -INDICATES COMPONENTS SUPPLIED BY OTHERS. -INDICATES TB4 TERMINAL BLOCK. 3. 4 39 OFF-PAGE CROSS REFERENCING - NUMBERS ADJACENT TO SOURCE 40 41 38 - POWER EQUIPMENT GROUND 40 FROM M 1-24 41 -INDICATES TERMINAL ON INDIVIDUAL COMPONENTS. TO 1-24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 28 -INDICATES SHEET NO. 1. Drive Ratings and DS Option Ratings A B C D E F G H 1 1 TABLE 1 2 2 3 3 SINGLE PHASE 4 4 DRIVE RATINGS CATALOG NO. (HP) VOLTAGE 5 FUSE RATINGS (DS OPTION) TYPE 6 200-240V 200-240V 200-240V 200-240V 160S-AA02* (.5) 160S-AA03* (.75) 160S-AA04* (1) 160S-AA08* (2) 7 LINE FILTER MODULE FLA 2.3A 3.0A 4.5A 8.0A LPJ LPJ LPJ LPJ AMP VOLT 6A 10A 15A 30A 600V 600V 600V 600V CATALOG NUMBER 5 6 160S-RFA-9-A 160S-RFA-9-A 160S-RFA-9-A 160S-RFA-16-B 7 8 8 THREE PHASE 9 DRIVE RATINGS VOLTAGE 10 CATALOG NO. (HP) 11 12 13 14 15 16 9 FUSE RATINGS (DS OPTION) TYPE AMP VOLT 10 LINE FILTER MODULE FLA CATALOG NUMBER 11 160-AA02* (.5) 160-AA03* (.75) 160-AA04* (1) 160-AA08* (2) 160-AA12* (3) 160-AA18* (5) 200-240V 200-240V 200-240V 200-240V 200-240V 200-240V 2.3A 3.0A 4.5A 8.0A 12.0A 18.0A LPJ LPJ LPJ LPJ LPJ LPJ 6A 6A 10A 15A 20A 30A 600V 600V 600V 600V 600V 600V 160-RFB-5-A 160-RFB-5-A 160-RFB-5-A 160-RFB-14-A 160-RFB-14-A 160-RFB-22-B 160-BA01* (.5) 160-BA02* (.75) 160-BA03* (1) 160-BA04* (2) 160-BA06* (3) 160-BA10* (5) 380-460V 380-460V 380-460V 380-460V 380-460V 380-460V 1.2A 1.7A 2.3A 4.0A 6.0A 10.5A LPJ LPJ LPJ LPJ LPJ LPJ 4A 4A 5A 8A 15A 20A 600V 600V 600V 600V 600V 600V 160-RFB-5-A 160-RFB-5-A 160-RFB-5-A 160-RFB-5-A 160-RFB-14-A 160-RFB-14-B 12 13 14 15 16 17 17 * - CATALOG NO. SUFFIX CAN CONTAIN "SF1" OR "PS1" 18 18 19 19 20 20 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 29 D13 Without P2C A B C D E F G H 1 1 2 2 3 + 4 3 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 9 9 TERMINAL BLOCK TB3 10 OFF HAND 11 20 (1) (XOO) 12 10 5 5 RUN REVERSE 6 6 RUN FORWARD AUTO (2) SLOT-1 11 21 R 12 NOTE 1: 13 7 7 COMMON 13 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL SLOT-2 14 (4) (3) (OOX) 15 14 22 R SS2 15 16 16 9 9 10 10 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 11 20 20 22 + 23 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC 22 PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 RUN REVERSE 6 6 RUN FORWARD 27 27 28 28 TERMINAL BLOCK TB3 29 OFF HAND 30 20 (1) (XOO) 31 29 AUTO (2) SLOT-1 30 21 R 31 NOTE 1: 32 32 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL SLOT-2 33 (4) (OOX) 34 (3) 33 22 R SS2 34 35 9 9 35 10 10 36 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 NOTE 1: CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT. 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 30 D13 With P2C A B C D E F G H 1 1 2 2 3 + 4 3 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 9 9 TERMINAL BLOCK TB3 10 OFF HAND 11 20 (4) (OOX) 12 AUTO 5 RUN REVERSE 6 6 RUN FORWARD 11 (3) R SLOT-2 10 5 2-WIRE DEVICE 12 * NOTE 1: 13 13 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL SLOT-1 14 (1) (2) (XOO) 15 14 22 R SS2 15 16 16 9 9 10 10 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 11 20 20 22 + 23 22 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 RUN REVERSE 6 6 RUN FORWARD 27 27 28 28 TERMINAL BLOCK TB3 29 OFF HAND 30 20 (4) (OOX) 31 AUTO 30 (3) SLOT-2 29 2-WIRE DEVICE R 31 * NOTE 1: 32 32 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL SLOT-1 33 (1) (XOO) 34 (2) 33 22 R SS2 34 35 35 9 9 10 10 36 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 NOTE 1: CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT. 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 31 D17 A B C D E F G H 1 1 2 2 24VDC INTERFACE 3 + - CUSTOMER SUPPLIED AND PROTECTED 24VDC 4 3 ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 9 9 TERMINAL BLOCK TB3 10 5 5 REVERSE 6 6 START 10 START 11 20 (3) (4) 12 11 21 R PB2 12 SLOT-1 NOTE 1: 13 7 7 COMMON 8 8 STOP 13 STOP 14 (1) (2) PB3 15 14 22 R 15 SLOT-1 9 9 10 10 16 16 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 0 18 19 (PAR 46 = 0) 19 11 11 20 20 24VDC INTERFACE 22 + - CUSTOMER SUPPLIED AND PROTECTED 24VDC 23 22 PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 REVERSE 6 6 START 27 27 28 28 TERMINAL BLOCK TB3 29 29 START 30 20 (3) (4) PB2 31 30 21 R 31 SLOT-1 NOTE 1: 32 7 7 COMMON 8 8 STOP 32 STOP 33 (1) (2) 34 33 22 R PB3 34 SLOT-1 9 9 10 10 35 35 36 11 38 36 PROGRAMMABLE RELAY OUTPUTS 37 11 INPUT MODE 0 37 (PAR 46 = 0) 38 39 39 40 40 NOTE 1: CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT. 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32 D32 A B C D E F G H 1 1 2 2 3 + 4 3 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 9 10 R (OX) START 11 20 9 TERMINAL BLOCK TB3 REVERSE (4) 23 (3) 5 5 REVERSE 6 6 START 10 SLOT-2 11 21 * 12 12 NOTE 1: 13 7 7 COMMON 8 8 STOP 13 STOP 14 14 22 * 15 15 16 16 9 9 10 10 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 0 18 19 (PAR 46 = 0) 19 11 11 20 20 22 + 23 22 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 REVERSE 6 6 START 27 27 28 FORWARD (OX) START 30 20 R SS3 28 TERMINAL BLOCK TB3 REVERSE (4) 23 (3) 29 29 SLOT-2 30 21 * 31 31 NOTE 1: 32 33 STOP 34 * 7 7 COMMON 8 8 STOP 32 33 22 34 35 35 9 9 10 10 36 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 0 37 (PAR 46 = 0) 38 39 39 40 40 NOTE 1: CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT. 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 D33 A B C D E F G H 1 1 2 2 3 + 4 3 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 9 9 TERMINAL BLOCK TB3 10 10 5 5 RUN REVERSE 6 6 RUN FORWARD 2-WIRE DEVICE 11 12 11 12 * NOTE 1: 13 LOCAL 20 (3) (OX) 14 15 REMOTE (4) 22 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 14 R SS1 13 7 15 SLOT-1 16 16 9 9 10 10 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 11 20 20 22 + 23 22 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 RUN REVERSE 6 6 RUN FORWARD 27 27 28 28 TERMINAL BLOCK TB3 29 29 2-WIRE DEVICE 30 31 30 31 * NOTE 1: 32 LOCAL 20 (3) (OX) 33 34 REMOTE (4) 22 7 COMMON 32 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 33 R SS1 7 34 SLOT-1 35 35 9 9 10 10 36 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 NOTE 1: CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT. 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 34 D13 and D32 Without P2C A B C D E F G H 1 1 2 2 3 + 4 3 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 OFF 9 HAND 20 10 AUTO (1) (XOO) (2) SLOT-1 21 R (OX) R 11 (1) (2) (XO) 12 10 5 5 RUN REVERSE 6 6 RUN FORWARD 11 24 R SS3 9 TERMINAL BLOCK TB3 REVERSE (4) 23 (3) 12 NOTE 1: 13 13 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL SLOT-2 14 15 (4) (3) (OOX) R SS2 14 22 15 16 16 9 9 10 10 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 11 20 20 22 + 23 22 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 RUN REVERSE 6 6 RUN FORWARD 27 27 OFF 28 HAND FORWARD 20 (1) (XOO) 29 (2) SLOT-1 21 R (OX) R 28 TERMINAL BLOCK TB3 REVERSE (4) 23 (3) 29 SLOT-2 O 30 (1) (XO) 31 (2) 30 24 R SS3 31 SLOT-1 NOTE 1: 32 32 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL SLOT-2 33 (4) (3) (OOX) 34 SS2 33 22 R 34 35 35 9 9 10 10 36 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 NOTE 1: CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT. 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 35 D13 and D32 With P2C A B C D E F G H 1 1 2 2 3 + 4 3 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 AUTO CONTROL OFF 9 HAND 20 10 AUTO (4) (OOX) (3) SLOT-1 2-WIRE DEVICE 21 9 TERMINAL BLOCK TB3 23 (4) 24 R R 10 5 5 RUN REVERSE 6 6 RUN FORWARD * 11 11 25 R (XO) 12 12 NOTE 1: 13 7 7 COMMON 13 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL SLOT-2 14 15 (1) (2) (XOO) R SS2 14 22 15 16 16 9 9 10 10 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 11 20 20 22 + 23 22 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 RUN REVERSE 6 6 RUN FORWARD 27 27 AUTO CONTROL OFF 28 AUTO 20 29 (3) (OOX) SLOT-1 2-WIRE DEVICE 21 FORWARD 23 R R 28 TERMINAL BLOCK TB3 REVERSE 24 29 SLOT-2 * 30 (1) (XO) 31 (2) SS3 30 25 R 31 SLOT-1 NOTE 1: 32 32 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL SLOT-2 33 (1) (XOO) 34 (2) SS2 33 22 R 34 35 35 9 9 10 10 36 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 NOTE 1: CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT. 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 36 D17 and D32 A B C D E F G H 1 1 2 2 3 + 4 3 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 9 10 R (OX) START 11 20 (3) 9 TERMINAL BLOCK TB3 REVERSE (4) 23 (3) 5 5 REVERSE 6 6 START 10 SLOT-2 (4) 11 21 PB2 12 12 SLOT-1 NOTE 1: 13 7 7 COMMON 8 8 STOP 13 STOP 14 (1) (2) 14 22 PB3 15 15 SLOT-1 16 16 9 9 10 10 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 0 18 19 (PAR 46 = 0) 19 11 11 20 20 22 + 23 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC 22 PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 REVERSE 6 6 START 27 27 28 FORWARD (OX) START 30 20 (3) R SS3 28 TERMINAL BLOCK TB3 REVERSE (4) 23 (3) 29 29 SLOT-2 (4) 30 21 PB2 31 31 SLOT-1 NOTE 1: 32 7 7 COMMON 8 8 STOP 32 STOP 33 (1) (2) 33 22 PB3 34 34 SLOT-1 35 35 9 9 10 10 36 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 0 37 (PAR 46 = 0) 38 39 39 40 40 NOTE 1: CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT. 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 37 D32 and D33 A B C D E F G H 1 1 2 2 3 + 4 3 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 9 2-WIRE DEVICE 9 TERMINAL BLOCK TB3 (4) 10 23 R 10 5 5 RUN REVERSE 6 6 RUN FORWARD * 11 (2) 12 11 24 R (XO) 12 NOTE 1: 13 LOCAL 20 (3) (OX) 14 15 REMOTE (4) 22 7 COMMON 13 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 14 R SS1 7 15 SLOT-1 16 16 9 9 10 10 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 11 20 20 22 + 23 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC 22 PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 RUN REVERSE 6 6 RUN FORWARD 27 27 28 2-WIRE DEVICE FORWARD 29 R (OX) 28 TERMINAL BLOCK TB3 REVERSE (4) 23 29 * 30 (1) (2) (XO) 31 SS3 30 24 R 31 SLOT-1 NOTE 1: 32 LOCAL 20 (3) (OX) 33 34 REMOTE (4) 22 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 33 R SS1 32 7 34 SLOT-1 35 35 9 9 10 10 36 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 NOTE 1: CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT. 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 38 D35 and D36 Without Keypad or Comm Control Options A B C D E F G H TABLE 2 1 OPTION SYMBOL 2 D35 D36 PL3 PL4 WHITE RED LEGEND PAR 47 SETTING 1 DRIVE RUN DRIVE FAULT 2 0 (DEFAULT) 2 3 + 4 3 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 9 9 TERMINAL BLOCK TB3 10 5 5 REVERSE 6 6 START 10 START 11 20 11 21 * 12 12 NOTE 1: 13 7 7 COMMON 8 8 STOP 13 STOP 14 14 22 * 15 15 16 CUST. SUPPLIED 120VAC 17 25 (X2) 18 16 9 9 10 10 17 PROGRAMMABLE RELAY OUTPUTS SEE TABLE 2 19 11 11 INPUT MODE 0 18 (PAR 46 = 0) 19 20 20 22 + 23 22 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 REVERSE 6 6 START 27 27 28 28 TERMINAL BLOCK TB3 29 29 START 30 20 30 21 * 31 31 NOTE 1: 32 33 STOP 34 * COMMON 8 8 STOP 32 34 35 36 7 33 22 CUST. SUPPLIED 120VAC 7 PILOT DEVICE 25 (X2) 35 9 9 10 10 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 0 37 (PAR 46 = 0) 38 39 39 40 40 NOTE 1: CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT. 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 39 D35 and D36 With Keypad or Comm Control Options A B C D E F G H TABLE 2 1 OPTION SYMBOL 2 D35 D36 PL3 PL4 WHITE RED LEGEND PAR 47 SETTING 1 DRIVE RUN DRIVE FAULT 2 0 (DEFAULT) 2 3 + 4 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC 3 ANALOG SIGNAL FOLLOWER 4 160 CONTROL BOARD TB3 TB3 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 5 8 8 9 9 TERMINAL BLOCK TB3 10 5 5 RUN REVERSE 6 6 RUN FORWARD 10 2-WIRE DEVICE 11 12 11 12 * NOTE 2: 13 REMOTE 14 (OX) 17 25 (X2) 18 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 13 15 16 CUST. SUPPLIED 120VAC 7 14 R * 15 7 LOCAL 9 9 10 10 16 17 PROGRAMMABLE RELAY OUTPUTS SEE TABLE 2 19 11 11 INPUT MODE 6 18 (PAR 46 = 6) 19 20 20 22 + 23 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC 22 PRESET SPEED MODEL 23 160 CONTROL BOARD TB3 TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 RUN REVERSE 6 6 RUN FORWARD 27 27 28 28 TERMINAL BLOCK TB3 29 29 2-WIRE DEVICE 30 31 30 31 * NOTE 2: 32 REMOTE 33 (OX) * 34 36 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 32 33 R 34 35 CUST. SUPPLIED 120VAC 7 LOCAL PILOT DEVICE 25 (X2) 9 9 10 10 35 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 6 37 (PAR 46 = 6) 38 NOTE 1: 39 39 CONNECT THE -24VDC & +24VDC TO TERMINALS TB3-7 & TB3-8 RESPECTIVELY WHEN D13, D33 OR MX12 ARE NOT ORDERED. 40 41 40 41 NOTE 2: CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 40 D61 for Analog Signal Follower Drives Without Keypad or Comm Control Options A B C D E F G H 1 1 2 2 3 3 24VDC INTERFACE 4 ANALOG SIGNAL FOLLOWER TB3 BLACK 5 SPEED REF. RH1 10K 6 RED WHITE 7 SHLD 4 160 CONTROL BOARD TB3 1 1 +10V POT 5 2 2 WIPER/0-10VDC INPUT 6 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 + 9 - CUSTOMER SUPPLIED AND PROTECTED 24VDC 9 TERMINAL BLOCK TB3 10 5 5 REVERSE 6 6 START 10 START 11 20 11 21 * 12 12 NOTE 1: 13 7 7 COMMON 8 8 STOP 13 STOP 14 14 22 * 15 15 16 9 9 10 10 16 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 0 18 19 (PAR 46 = 0) 19 11 11 20 20 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 NOTE 1: CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT. 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 41 D61 for Analog Signal Follower Drives With Keypads or Comm Control Options A B C D E F G H 1 1 2 2 3 3 24VDC INTERFACE 4 ANALOG SIGNAL FOLLOWER TB3 BLACK 5 SPEED REF. RH1 10K 6 RED WHITE 7 SHLD 4 160 CONTROL BOARD TB3 1 1 +10V POT 5 2 2 WIPER/0-10VDC INPUT 6 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 + 9 - CUSTOMER SUPPLIED AND PROTECTED 24VDC 10 OFF HAND 9 TERMINAL BLOCK TB3 AUTO 10 5 5 RUN REVERSE 6 6 RUN FORWARD 2-WIRE DEVICE 11 12 11 12 * NOTE 2: 13 7 7 COMMON 13 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 14 14 * 15 15 16 9 9 10 10 16 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 11 20 20 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 NOTE 1: CONNECT THE -24VDC & +24VDC TO TERMINALS TB3-7 & TB3-8 RESPECTIVELY WHEN D13, D33 OR MX12 ARE NOT ORDERED. 30 30 31 31 NOTE 2: CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT. 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 42 MX12 A B C D E F G H 1 1 2 2 3 + 4 3 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 9 9 TERMINAL BLOCK TB3 10 OFF 11 20 RUN FWD 21 (B)A2 (B)A1 (OX) SS2 12 20 REMOTE 22 (B)A2 (B)A1 (OX) SS1 15 RUN REVERSE 6 6 RUN FORWARD 12 NOTE 1: LOCAL 5 11 R 13 14 10 5 13 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 14 R 15 16 16 9 9 10 10 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 11 20 20 22 + 23 22 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 RUN REVERSE 6 6 RUN FORWARD 27 27 28 28 TERMINAL BLOCK TB3 29 29 LOCAL CONTROL 30 20 RUN FWD 21 (B)A2 (B)A1 (OX) SS2 31 30 R 31 NOTE 1: 32 LOCAL 33 20 REMOTE 22 (B)A2 (B)A1 (OX) 34 SS1 32 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 33 R 34 35 35 9 9 10 10 36 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 NOTE 1: CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT. 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 43 MX14 A B C D E F G H 1 1 2 + 3 2 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC ANALOG SIGNAL FOLLOWER TB3 3 160 CONTROL BOARD TB3 4 1 1 +10V POT 4 5 2 2 WIPER/0-10VDC INPUT 5 6 3 3 COMMON 6 4 4 4-20mA INPUT 7 7 8 8 TERMINAL BLOCK TB3 9 9 5 5 RUN REVERSE 6 6 RUN FORWARD 2-WIRE DEVICE 10 11 10 11 * 12 NOTE 2: LOCAL 13 (OX) 14 FROM 1-19 24VDC 18 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 13 14 31 17 7 * 15 16 12 7 REMOTE 15 9 9 10 10 1C 30 32 11 A1 A2 16 PROGRAMMABLE RELAY OUTPUTS 11 INPUT MODE 6 17 (PAR 46 = 6) 18 – 1–3 19 19 MX14 OPTION 20 + 20 24VDC INTERFACE - CUSTOMER SUPPLIED AND PROTECTED 24VDC 22 PRESET SPEED MODEL TB3 22 160 CONTROL BOARD TB3 23 1 1 SW1 23 24 2 2 SW2 24 25 3 3 COMMON 25 4 4 SW3 26 26 27 27 TERMINAL BLOCK TB3 28 5 5 RUN REVERSE 6 6 RUN FORWARD 28 2-WIRE DEVICE 29 30 29 30 * 31 NOTE 2: LOCAL 32 (OX) 33 36 37 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 32 * 33 9 9 10 10 34 35 31 FROM 1-19 24VDC 7 REMOTE 34 35 31 7 OUTPUTS 1C 30 32 11 A2 11 INPUT MODE 6 36 (PAR 46 = 6) 37 38 38 MX14 OPTION 39 39 NOTE 1: 40 40 CONNECT THE -24VDC & +24VDC TO TERMINALS TB3-7 & TB3-8 RESPECTIVELY WHEN D13, D33 OR MX12 ARE NOT ORDERED. 41 41 NOTE 2: CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 44 MX19 A B C D E F G H 1 1 + 2 CUSTOMER SUPPLIED AND PROTECTED 24VDC - 24VDC INTERFACE 3 TB3 4 5 6 ANALOG SIGNAL FOLLOWER 2 160 CONTROL BOARD 3 TB3 1 1 +10V POT 2 2 WIPER/0-10VDC INPUT 3 3 COMMON 4 4 4-20mA INPUT 5 5 RUN REVERSE 6 6 RUN FORWARD 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 9 9 10 10 11 11 4 5 6 OFF REMOTE 7 20 B(A1) B(A2) 21 XOO 8 8 TERMINAL BLOCK TB3 9 10 7 W(A1) W(A2) 22 10 18-17 SS2 11 9 CR1 11 NOTE 2: 12 13 12 13 14 14 15 CUSTOMER PLC OUTPUT 16 18-10 CUSTOMER SUPPLIED AND PROTECTED 120VAC 17 15 CR1 16 PROGRAMMABLE RELAY OUTPUTS * INPUT MODE 6 18 17 (PAR 46 = 6) 18 19 19 20 20 + CUSTOMER SUPPLIED AND PROTECTED 24VDC - 24VDC INTERFACE 22 PRESET SPEED MODEL 23 24 25 160 CONTROL BOARD TB3 TB3 22 1 1 SW1 2 2 SW2 3 3 COMMON 4 4 SW3 5 5 RUN REVERSE 6 6 RUN FORWARD 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 9 9 10 10 23 24 25 OFF LOCAL 26 20 REMOTE B(A1) B(A2) 21 26 XOO 27 TERMINAL BLOCK TB3 28 29 W(A1) W(A2) 28 CR1 22 29 18-36 SS2 30 27 30 NOTE 2: 31 32 31 32 33 33 34 CUSTOMER PLC OUTPUT 35 18-29 CUSTOMER SUPPLIED AND PROTECTED 120VAC 36 34 CR1 PROGRAMMABLE RELAY OUTPUTS 35 INPUT MODE 6 * 11 37 36 (PAR 46 = 6) 11 37 38 38 39 39 NOTE 1: CONNECT THE -24VDC & +24VDC TO TERMINALS TB3-7 & TB3-8 RESPECTIVELY WHEN D13, D33, MX12 OR MX19 ARE NOT ORDERED. 40 41 40 41 NOTE 2: CONNECT TERMINAL 7 TO ENCLOSURE GROUND WHEN EMC OPTION IS PRESENT. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 45 Notes 46 One Hundred Twenty Volt AC (120VAC) Control Interface for Analog and Preset Drives Power Distribution and DS Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Operator Interface Options DN2C, RS1C, P1C, RPAC, P2C, and Ready/Fault Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Enclosure Mounted DeviceNet Connector Options: DNSC1, DNSC2, DNBC1, DNBC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Drive Ratings and DS Option Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Product Control Logic Options D13 Without P2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 D13 With P2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 D17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 D32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 D33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 D13 and D32 Without P2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 D13 and D32 With P2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 D17 and D32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 D32 and D33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 D35 and D36 Without Keypad or Comm Control Options. . . . . . . . . . . . . . . . . . . . . . . . . . 59 D35 and D36 With Keypad or Comm Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 D61 for Analog Signal Follower Drives Without Keypad or Comm Control Options . . . . . 61 D61 for Analog Signal Follower Drives With Keypad or Comm Control Options . . . . . . . 62 MX12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 MX14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 and 64 MX19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 47 Power Distribution and DS Option A B C D E F G H 1 1 BRAKE 1C 2 2 L2 * 1PH, 50/60HZ AC LINES 3 4 L1 5 6 3PH, 50/60HZ AC LINES 4 MX14 OPTION 1 DISCONNECTING D MEANS AND SHORT CIRCUIT L2 7 3 L3 17-18 17-37 PROVIDED BY OTHERS WHEN DS OPTION IS NOT ORDERED L3 5 2 6 3 7 LINE 8 8 PE POWER DISCONNECTING OPTION 9 9 DS OPTION 10 10 CHASSIS EA1 GRD 11 R S T (STD) READY/FAULT PANEL (OPTIONAL) RS1C RS232 SERIAL COM 13 1 L2 F2 2 L3 F3 3 12 TERMINAL BLOCK TB2 (INTERFACE CONTROL BOARD) FOR DETAILED INFORMATION, REFER TO CONTROL OPTIONS P2C REMOTE KEYPAD MODULE DN2C DEVICE NET PANEL RS1C RS232 SERIAL COM PD1C PROFIBUS MODULE IB1C INTERBUS MODULE 14 F1 11 EA2 12 L1 TABLE 1 600V 13 DS1 14 15 15 DN2 DEVICE NET PANEL BLK 16 BLU CUSTOMER DEVICE-NET CONNECTION 17 WHT 19 DNSC1 DNSC2 DNBC1 DNBC2 20 30 3 4 RED 5-PIN CONNECTOR 16 2 GRAY 18 OPTIONS 1 17 5 18 31 OPTIONAL 19 TO 17-11 20 MX14 OPTION BULLETIN 160 SMART SPEED CONTROLLER 22 22 TABLE 1 . HP TABLE 1 VOLTS 23 23 TABLE 1 ™ VARIABLE SPEED DRIVE USER MANUAL 24 24 NOTE: MOTOR FLA MUST NOT EXCEED DRIVE AMP RATING. 25 BR+ 26 BR- +DC -DC GRD U V 25 W 26 27 27 OPERATOR INTERFACE MODULE 28 28 REVERSE PROGRAM 29 29 30 30 31 31 MOTOR DATA HP 32 32 VOLTS (T2) OPTIONAL P2C 33 (T1) (T3) (G) 34 FLA AC MOTOR * 33 RPM (BASE) 34 REFER TO MOTOR NAMEPLATE FOR EXACT DATA. 35 GENERAL NOTES: 4. COIL AND CONTACT CROSS REFERENCING - NUMBERS ADJACENT TO COIL AND UNDER CONTACT INDICATE SHEET AND LINE NUMBERS. 36 36 - BUILDING GROUND TO BE GROUNDED BY CUSTOMER. 37 TE 38 PE 37 - SIGNAL COMMON 1-3 CATES SHEET NO. 1. 38 - POWER EQUIPMENT GROUND DERSCORED TEXT LINE INDICATES NORMALLY CLOSED CONTACT. - CHASSIS CONNECTION. 39 2. * -INDICATES COMPONENTS SUPPLIED BY OTHERS. -INDICATES TB4 TERMINAL BLOCK. 41 4 39 OFF-PAGE CROSS REFERENCING - NUMBERS ADJACENT TO SOURCE 40 3. 35 40 FROM M 1-24 41 -INDICATES TERMINAL ON INDIVIDUAL COMPONENTS. TO 1-24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 48 -INDICATES SHEET NO. 1. Drive Ratings and DS Option Ratings A B C D E F G H 1 1 TABLE 1 2 2 SINGLE PHASE 3 4 5 160S-AA02* (.5) 160S-AA03* (.75) 160S-AA04* (1) 160S-AA08* (2) 6 3 FUSE RATINGS (DS OPTION) DRIVE RATINGS CATALOG NO. VOLTAGE FLA 200-240V 200-240V 200-240V 200-240V 4 2.3A 3.0A 4.5A 8.0A TYPE AMP VOLT LPJ LPJ LPJ LPJ 6A 10A 15A 30A 600V 600V 600V 600V 5 6 7 7 THREE PHASE 8 9 CATALOG NO. DRIVE RATINGS VOLTAGE 12 13 14 15 9 FUSE RATINGS (DS OPTION) FLA 10 11 8 TYPE AMP VOLT 160-AA02* (.5) 160-AA03* (.75) 160-AA04* (1) 160-AA08* (2) 160-AA12* (3) 160-AA18* (5) 200-240V 200-240V 200-240V 200-240V 200-240V 200-240V 2.3A 3.0A 4.5A 8.0A 12.0A 18.0A LPJ LPJ LPJ LPJ LPJ LPJ 6A 6A 10A 15A 20A 30A 600V 600V 600V 600V 600V 600V 160-BA01* (.5) 160-BA02* (.75) 160-BA03* (1) 160-BA04* (2) 160-BA06* (3) 160-BA10* (5) 380-460V 380-460V 380-460V 380-460V 380-460V 380-460V 1.2A 1.7A 2.3A 4.0A 6.0A 10.5A LPJ LPJ LPJ LPJ LPJ LPJ 4A 4A 5A 8A 15A 20A 600V 600V 600V 600V 600V 600V 10 11 12 13 14 15 16 16 * - CATALOG NO. SUFFIX CAN CONTAIN "SF1" OR "PS1" 17 17 18 18 19 19 20 20 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 49 D13 Without P2C A B C D E F G H 1 1 2 2 3 4 3 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 9 9 TERMINAL BLOCK TB3 10 10 5 5 RUN REVERSE 6 6 RUN FORWARD OFF HAND 11 AUTO 20 (1) (XOO) (2) 11 21 R 12 12 13 SLOT-2 O 14 (3) (4) (OOX) 15 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 14 22 R SS2 13 7 15 16 16 9 9 10 10 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 11 20 20 22 23 22 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 RUN REVERSE 6 6 RUN FORWARD 27 27 28 28 TERMINAL BLOCK TB3 29 29 OFF HAND AUTO 20 21 (1) (2) R (XOO) SLOT-1 O 30 31 30 31 32 SLOT-2 O 33 (3) (4) (OOX) 34 SS2 32 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 33 22 R 34 35 35 9 9 10 10 36 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 50 D13 With P2C A B C D E F G H 1 1 2 2 3 4 3 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 9 9 TERMINAL BLOCK TB3 10 OFF HAND 11 20 (4) (OOX) (3) SLOT-1 O 6 6 RUN FORWARD 12 R SS2 13 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 14 22 (2) (1) 15 RUN REVERSE * 13 (XOO) 5 11 R 12 14 10 5 2-WIRE DEVICE AUTO 15 16 16 9 9 10 10 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 11 20 20 22 23 22 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 RUN REVERSE 6 6 RUN FORWARD 27 27 28 28 TERMINAL BLOCK TB3 29 OFF HAND AUTO 20 (4) (3) R (OOX) SLOT-2 O 30 31 30 * 31 32 SLOT-1 O 33 (2) (1) (XOO) 34 SS2 29 2-WIRE DEVICE 32 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 33 22 R 34 35 35 9 9 10 10 36 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 51 D17 A B C D E F G H 1 1 2 2 3 4 3 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 9 9 TERMINAL BLOCK TB3 10 5 5 REVERSE 6 6 START 10 START 11 20 (3) (4) 12 11 21 R PB2 12 13 7 7 COMMON 8 8 STOP 13 STOP 14 (2) (1) 14 22 R PB3 SLOT-1 15 15 16 16 9 9 10 10 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 0 18 19 (PAR 46 = 0) 19 11 11 20 20 22 23 22 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 REVERSE 6 6 START 27 27 28 28 TERMINAL BLOCK TB3 29 29 START 30 20 (3) (4) PB2 SLOT-1 31 30 21 R 31 32 7 7 COMMON 8 8 STOP 32 STOP 33 (2) (1) 33 22 R PB3 34 34 35 35 9 9 10 10 36 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 0 37 (PAR 46 = 0) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 52 D32 A B C D E F G H 1 1 2 2 3 4 3 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 9 23 (3) 10 (OX) START 9 TERMINAL BLOCK TB3 FORWARD 5 5 REVERSE 6 6 START 10 SLOT-2 11 20 11 21 * 12 12 13 7 7 COMMON 8 8 STOP 13 STOP 14 14 22 * 15 15 16 16 9 9 10 10 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 0 18 19 (PAR 46 = 0) 19 11 11 20 20 22 23 22 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 REVERSE 6 6 START 27 27 28 FORWARD 30 20 R (OX) START 28 TERMINAL BLOCK TB3 REVERSE 23 (3) 29 29 30 21 * 31 31 32 7 7 COMMON 8 8 STOP 32 STOP 33 33 22 * 34 34 35 35 9 9 10 10 36 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 0 37 (PAR 46 = 0) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 53 D33 A B C D E F G H 1 1 2 2 3 4 3 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 9 9 TERMINAL BLOCK TB3 10 10 5 5 RUN REVERSE 6 6 RUN FORWARD 2-WIRE DEVICE 11 12 11 12 * 13 LOCAL 20 (3) (OX) 14 REMOTE (4) 22 13 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 14 SS1 SLOT-1 15 15 16 16 9 9 10 10 17 17 PROGRAMMABLE RELAY OUTPUTS 18 18 INPUT MODE 6 19 11 (PAR 46 = 6) 11 19 20 20 22 23 22 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 RUN REVERSE 6 6 RUN FORWARD 27 27 28 28 TERMINAL BLOCK TB3 29 29 2-WIRE DEVICE 30 31 30 31 * 32 LOCAL 20 (3) (OX) 33 34 REMOTE (4) 22 32 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 33 SS1 34 35 35 9 9 10 10 36 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 54 D13 and D32 Without P2C A B C D E F G H 1 1 2 2 3 4 3 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 OFF 9 HAND AUTO 20 (1) (XOO) 10 (2) FORWARD REVERSE 21 (4) 23 (1) (2) 24 (XO) R R 11 12 9 TERMINAL BLOCK TB3 10 5 5 RUN REVERSE 6 6 RUN FORWARD 11 12 SLOT-1 13 13 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL SLOT-2 O 14 15 (4) (3) (OOX) R 14 22 SS2 15 16 16 9 9 10 10 17 17 PROGRAMMABLE RELAY OUTPUTS 18 18 INPUT MODE 6 19 11 (PAR 46 = 6) 11 19 20 20 22 23 22 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 RUN REVERSE 6 6 RUN FORWARD 27 27 OFF 28 HAND AUTO 20 (1) (XOO) 29 (2) FORWARD REVERSE 21 R (4) 23 (1) (2) 24 (XO) R (OX) 29 SLOT-2 30 31 28 TERMINAL BLOCK TB3 30 SS3 SLOT-1 31 32 32 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL SLOT-2 O 33 34 (4) (3) (OOX) R 33 22 SS2 34 35 35 9 9 10 10 36 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 55 D13 and D32 With P2C A B C D E F G H 1 1 2 2 3 4 3 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 OFF 9 HAND 10 2-WIRE DEVICE AUTO 20 (3) 21 AUTO CONTROL FORWARD REVERSE 23 (3) (OX) R (4) 24 (2) 25 9 TERMINAL BLOCK TB3 10 5 5 RUN REVERSE 6 6 RUN FORWARD * 11 (1) (XO) 12 11 R SS3 SLOT-1 12 13 13 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL SLOT-2 O 14 15 (1) (2) (XOO) R 14 22 15 16 16 9 9 10 10 17 17 PROGRAMMABLE RELAY OUTPUTS 18 18 INPUT MODE 6 19 11 (PAR 46 = 6) 11 19 20 20 22 23 22 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 RUN REVERSE 6 6 RUN FORWARD 27 27 OFF 28 HAND 20 (4) (OOX) 29 2-WIRE DEVICE AUTO (3) 21 AUTO CONTROL FORWARD REVERSE (3) R (OX) SLOT-1 R 29 SLOT-2 30 31 28 TERMINAL BLOCK TB3 24 (4) (1) (2) (XO) R 30 25 SS3 SLOT-1 31 32 32 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL SLOT-2 O 33 (1) (XOO) 34 (2) 33 22 R SS2 34 35 35 9 9 10 10 36 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 56 D17 and D32 A B C D E F G H 1 1 2 2 3 4 3 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 9 23 (3) 10 (OX) START 9 TERMINAL BLOCK TB3 FORWARD 5 5 REVERSE 6 6 START 10 SLOT-2 11 20 (3) (4) 11 21 PB2 SLOT-1 12 12 13 7 7 COMMON 8 8 STOP 13 STOP 14 (1) (2) 14 22 PB3 SLOT-1 15 15 16 16 9 9 10 10 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 0 18 19 (PAR 46 = 0) 19 11 11 20 20 22 23 22 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 REVERSE 6 6 START 27 27 28 FORWARD 30 20 (3) R (OX) START (4) 28 TERMINAL BLOCK TB3 REVERSE 23 (3) 29 29 30 21 PB2 SLOT-1 31 31 32 7 7 COMMON 8 8 STOP 32 STOP 33 (1) (2) 33 22 PB3 SLOT-1 34 34 35 35 9 9 10 10 36 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 0 37 (PAR 46 = 0) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 57 D32 and D33 A B C D E F G H 1 1 2 2 3 4 3 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 9 2-WIRE DEVICE FORWARD REVERSE (4) 10 9 TERMINAL BLOCK TB3 23 R 10 5 5 RUN REVERSE 6 6 RUN FORWARD * 11 12 (1) (2) (XO) R 11 24 12 13 LOCAL 14 20 (3) (OX) 15 13 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL REMOTE (4) 14 22 R 15 SLOT-1 16 16 9 9 10 10 17 17 PROGRAMMABLE RELAY OUTPUTS 18 18 INPUT MODE 6 19 11 (PAR 46 = 6) 11 19 20 20 22 23 22 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 RUN REVERSE 6 6 RUN FORWARD 27 27 28 2-WIRE DEVICE FORWARD REVERSE (4) 29 * (OX) R (1) (2) (XO) R 30 31 33 20 (3) (OX) 34 29 30 24 SS3 SLOT-1 31 32 LOCAL 28 TERMINAL BLOCK TB3 23 32 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL REMOTE (4) SS1 SLOT-1 33 22 R 34 35 35 9 9 10 10 36 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 58 D35 and D36 Without Keypad or Comm Control Options A B C D E F G H TABLE 2 1 OPTION SYMBOL 2 D35 D36 PL3 PL4 WHITE RED LEGEND PAR 47 SETTING 1 DRIVE RUN DRIVE FAULT 2 0 (DEFAULT) 2 3 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 24VAC 4 3 ANALOG SIGNAL FOLLOWER 4 160 CONTROL BOARD TB3 TB3 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 5 8 8 9 9 TERMINAL BLOCK TB3 10 5 5 REVERSE 6 6 START 10 START 11 20 11 21 12 12 * 13 7 7 COMMON 8 8 STOP 13 STOP 14 14 22 15 15 * 16 CUST. SUPPLIED 120VAC 17 25 (X2) 18 9 9 10 10 16 17 PROGRAMMABLE RELAY OUTPUTS SEE TABLE 2 19 11 11 INPUT MODE 0 18 (PAR 46 = 0) 19 20 20 22 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 24VAC 23 22 PRESET SPEED MODEL 23 160 CONTROL BOARD TB3 TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 REVERSE 6 6 START 27 27 28 28 TERMINAL BLOCK TB3 29 29 START 30 20 30 21 31 31 * 32 7 7 COMMON 8 8 STOP 32 STOP 33 33 22 34 34 * 35 CUST. SUPPLIED 120VAC 36 PILOT DEVICE 25 (X2) 9 9 10 10 35 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 0 37 (PAR 46 = 0) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 59 D35 and D36 With Keypad or Comm Control Options A B C D E F G H TABLE 2 1 OPTION SYMBOL 2 D35 D36 PL3 PL4 WHITE RED LEGEND PAR 47 SETTING 1 DRIVE RUN DRIVE FAULT 2 0 (DEFAULT) 2 3 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC 4 3 ANALOG SIGNAL FOLLOWER 4 160 CONTROL BOARD TB3 TB3 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 5 8 8 9 9 TERMINAL BLOCK TB3 10 5 5 RUN REVERSE 6 6 RUN FORWARD 10 2-WIRE DEVICE 11 12 11 12 * 13 REMOTE 14 (OX) 15 17 * COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 13 15 25 (X2) 18 7 14 R 16 CUST. SUPPLIED 120VAC 7 LOCAL 9 9 10 10 16 17 PROGRAMMABLE RELAY OUTPUTS SEE TABLE 2 19 11 11 INPUT MODE 6 18 (PAR 46 = 6) 19 20 20 22 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC 23 22 PRESET SPEED MODEL 23 160 CONTROL BOARD TB3 TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 RUN REVERSE 6 6 RUN FORWARD 27 27 28 28 TERMINAL BLOCK TB3 29 29 2-WIRE DEVICE 30 31 30 31 * 32 REMOTE 33 (OX) 34 36 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 32 LOCAL 33 R * 34 35 CUST. SUPPLIED 120VAC 7 PILOT DEVICE 25 (X2) 9 9 10 10 35 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 39 INPUT MODE 6 37 (PAR 46 = 6) 38 39 NOTE 1: CONNECT THE 120VAC HOT AND NEUTRAL TO TERMINALS TB3-8 & TB3-7 RESPECTIVELY WHEN D13, D33 OR MX12 ARE NOT ORDERED. 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 60 D61 for Analog Signal Follower Drives Without Keypad or Comm Control Options A B C D E F G H 1 1 2 2 3 3 120VAC INTERFACE 4 ANALOG SIGNAL FOLLOWER TB3 BLACK 5 SPEED REF. RH1 10K 6 RED WHITE 7 SHLD 4 160 CONTROL BOARD TB3 1 1 +10V POT 5 2 2 WIPER/0-10VDC INPUT 6 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 CUSTOMER SUPPLIED AND PROTECTED 120VAC 9 9 TERMINAL BLOCK TB3 10 5 5 REVERSE 6 6 START 10 START 11 20 11 21 * 12 12 13 7 7 COMMON 8 8 STOP 13 STOP 14 14 22 15 15 * 16 9 9 10 10 16 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 0 18 19 (PAR 46 = 0) 19 11 11 20 20 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 61 D61 for Analog Signal Follower Drives With Keypad or Comm Control Options A B C D E F G H 1 1 2 2 3 3 120VAC INTERFACE 4 ANALOG SIGNAL FOLLOWER TB3 BLACK 5 SPEED REF. RH1 10K 6 RED WHITE 7 SHLD 4 160 CONTROL BOARD TB3 1 1 +10V POT 5 2 2 WIPER/0-10VDC INPUT 6 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 CUSTOMER SUPPLIED AND PROTECTED 120VAC 9 10 OFF HAND AUTO 9 TERMINAL BLOCK TB3 10 5 5 RUN REVERSE 6 6 RUN FORWARD 2-WIRE DEVICE 11 12 11 12 * 13 7 7 COMMON 13 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 14 14 * 15 15 16 9 9 10 10 16 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 11 20 20 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 62 MX12 A B C D E F G H 1 1 2 2 3 4 3 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC ANALOG SIGNAL FOLLOWER TB3 4 160 CONTROL BOARD TB3 5 1 1 +10V POT 5 6 2 2 WIPER/0-10VDC INPUT 6 7 3 3 COMMON 7 4 4 4-20mA INPUT 8 8 9 9 TERMINAL BLOCK TB3 10 OFF 11 20 RUN FWD 21 (B)A2 (B)A1 (OX) SS2 12 LOCAL 20 SS1 15 RUN REVERSE 6 6 RUN FORWARD 12 REMOTE 22 (B)A2 (B)A1 (OX) 5 11 R 13 14 10 5 13 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 14 R 15 16 16 9 9 10 10 17 17 PROGRAMMABLE RELAY OUTPUTS 18 INPUT MODE 6 18 19 (PAR 46 = 6) 19 11 11 20 20 22 23 22 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC PRESET SPEED MODEL TB3 23 160 CONTROL BOARD TB3 24 1 1 SW1 24 25 2 2 SW2 25 26 3 3 COMMON 26 4 4 SW3 5 5 RUN REVERSE 6 6 RUN FORWARD 27 27 28 28 TERMINAL BLOCK TB3 29 29 LOCAL CONTROL 30 20 RUN FWD 21 (B)A2 (B)A1 (OX) SS2 31 30 R 31 32 LOCAL 33 20 REMOTE 22 (B)A2 (B)A1 (OX) 34 SS1 7 7 8 8 32 COMMON 33 R 34 35 35 9 9 10 10 36 36 PROGRAMMABLE RELAY OUTPUTS 37 38 11 11 INPUT MODE 6 37 (PAR 46 = 6) 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 63 MX14 A B C D E F G H 1 1 2 3 2 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC ANALOG SIGNAL FOLLOWER TB3 3 160 CONTROL BOARD TB3 4 1 1 +10V POT 4 5 2 2 WIPER/0-10VDC INPUT 5 6 3 3 COMMON 6 4 4 4-20mA INPUT 7 7 8 8 TERMINAL BLOCK TB3 9 9 5 5 RUN REVERSE 6 6 RUN FORWARD 2-WIRE DEVICE 10 11 10 11 * 12 LOCAL 13 (OX) 14 FROM 1-19 24VDC 18 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 13 14 31 17 7 * 15 16 12 7 REMOTE 15 9 9 10 10 1C 30 32 11 A1 A2 16 PROGRAMMABLE RELAY OUTPUTS 11 INPUT MODE 6 17 (PAR 46 = 6) 18 – 1–3 19 19 MX14 OPTION 20 20 120VAC INTERFACE CUSTOMER SUPPLIED AND PROTECTED 120VAC 22 PRESET SPEED MODEL TB3 22 160 CONTROL BOARD TB3 23 1 1 SW1 23 24 2 2 SW2 24 25 3 3 COMMON 25 4 4 SW3 26 26 27 27 TERMINAL BLOCK TB3 28 5 5 RUN REVERSE 6 6 RUN FORWARD 28 2-WIRE DEVICE 29 30 29 30 * 31 LOCAL 32 (OX) 33 36 37 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 32 * 33 9 9 10 10 34 35 31 FROM 1-19 24VDC 7 REMOTE 34 35 31 7 OUTPUTS 1C 30 32 11 A2 11 INPUT MODE 6 36 (PAR 46 = 6) 37 38 38 MX14 OPTION 39 39 NOTE 1: 40 40 CONNECT THE HOT AND NEUTRAL OF 120VAC TO TERMINALS TB3-8 & TB3-7 RESPECTIVELY WHEN D13, D33 OR MX12 ARE NOT ORDERED. 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 64 41 MX19 A B C D E F G H 1 1 120VAC INTERFACE 2 3 TB3 CUSTOMER SUPPLIED AND PROTECTED 120VAC 4 5 6 ANALOG SIGNAL FOLLOWER 2 160 CONTROL BOARD 3 TB3 1 1 +10V POT 2 2 WIPER/0-10VDC INPUT 3 3 COMMON 4 4 4-20mA INPUT 5 5 RUN REVERSE 6 6 RUN FORWARD 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 9 9 10 10 11 11 4 5 6 OFF REMOTE 7 20 B(A1) B(A2) 21 XOO 8 8 TERMINAL BLOCK TB3 9 10 7 W(A1) W(A2) 22 10 18-17 SS2 11 9 CR1 11 12 13 12 13 14 14 15 CUSTOMER PLC OUTPUT 16 18-10 CUSTOMER SUPPLIED AND PROTECTED 120VAC 17 15 CR1 16 PROGRAMMABLE RELAY OUTPUTS * INPUT MODE 6 18 17 (PAR 46 = 6) 18 19 19 20 20 120VAC INTERFACE 22 PRESET SPEED MODEL CUSTOMER SUPPLIED AND PROTECTED 120VAC 23 24 25 160 CONTROL BOARD TB3 TB3 22 1 1 SW1 2 2 SW2 3 3 COMMON 4 4 SW3 5 5 RUN REVERSE 6 6 RUN FORWARD 7 7 COMMON 8 8 TB3/KEYPAD OR COMMUNICATION CONTROL 9 9 10 10 23 24 25 OFF LOCAL 26 20 REMOTE B(A1) B(A2) 21 26 XOO TERMINAL BLOCK TB3 27 28 W(A1) 29 W(A2) 28 CR1 22 29 18-36 SS2 30 27 30 31 32 31 32 33 33 34 CUSTOMER PLC OUTPUT 35 18-29 CUSTOMER SUPPLIED AND PROTECTED 120VAC 36 34 CR1 PROGRAMMABLE RELAY OUTPUTS 35 INPUT MODE 6 * 11 37 36 (PAR 46 = 6) 11 37 38 38 39 39 NOTE 1: 40 40 CONNECT THE -24VDC & +24VDC TO TERMINALS TB3-7 & TB3-8 RESPECTIVELY WHEN D13, D33, MX12 OR MX19 ARE NOT ORDERED. 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 65 41 Material List for Spare Parts A B C D E F G H MATERIAL LIST – COMPONENTS 1 1 A-B MANUFACTURER/PART NO. PART NO. DESCRIPTION 2 EA1 F1-3 DS RF1 P1 P2 DN2 RS1 DMPS1 DMSF1 LTN120 LTN120 SS1 SS2 SS3 PB2 PB3 PL3 PL4 RH1 1C IB1 PD1 DNR 3 4 5 6 7 8 9 10 DRIVE UNIT FUSES DISCONNECT LINE FILTER PROG. KEYPAD OP INTRF MOD DEVICENET MOD. SER. COM. MOD. N/A N/A N/A N/A N/A N/A N/A 24V ANAL. INTRFCE 115V INTERFACE (SF) 115V INTERFACE (PS) LOCAL/REMOTE SS H O A SEL SW FOR/REV SS START PB STOP PB PILOT LIGHT, WHITE PILOT LIGHT, RED FREQ POT CONTACTOR INTERBUS MODULE PROFIBUS MODULE DEVICENET I/O RELAY N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 119331 N/A N/A N/A N/A 2 REFER TO C-300316-12 FOR DRIVE CATALOG NO. BUSSMANN/LPJ-*SP (NOTE 1) AB/194R-NJ030P3 REFER TO C-300356-2, PAGE 2, TABLE 1 FOR CATALOG NO. AB/160-P1 AB/160-P2 AB/160-DN2 AB/160-RS1 AB/160-DM-PS1 AB/160-DM-SF1 LEAF TECHNOLOGY/LT160-SF1-120VAC LEAF TECHNOLOGY/LT160-PS1-120VAC AB/800EP-SM24LX10 AB/800EP-SM32C24LX22 AB/800EP-SM24LX10 AB/800EP-F34LX10 AB/800EP-F44LX01 AB/800EP-PL74RL5 AB/800EP-PL44RL5 OHMITE CMU1031 AB/100-M05NZ243 AB/160-IB1 AB/160-PD1 AB/100-DNY42R 3 4 5 6 7 8 9 10 11 11 12 SS1 SS2 LOCAL/REMOTE SS OFF/RUN FWD SS N/A N/A AB/800EP-SM24LX10 AB/800T-H2A MX12 OPTION ONLY SS2 CR1 LOCAL-OFF-REMOTE SS RELAY N/A N/A AB/800T-J2A AB/700-HA32A1 MX19 OPTION ONLY 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 22 22 23 23 24 GENERAL NOTES: 24 25 1. SEE TABLE 1 FOR FUSE SIZES. 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 66 blank page www.rockwellautomation.com Corporate Headquarters Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201 Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36-BP 3A/B, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433 Europe: Rockwell Automation, Brühlstraße 22, D-74834 Elztal-Dallau, Germany, Tel: (49) 6261 9410, Fax: (49) 6261 1774 Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65) 351 6723, Fax: (65) 355 1733 U.S. Allen-Bradley Drives Technical Support Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: [email protected], Online: www.ab.com/support/abdrives Publication 160-CDP — April 2002 Supersedes March 2001 P/N 300317 (04) Copyright ® 2002 Rockwell Automation. 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