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MANUFACTURING THE WORLD’S FINEST MARINE PRODUCTS UFLEX 12 Cover picture: with the kind cooperation of Intrepid Powerboats Inc. UFLEX USA Inc. 6442 Parkland Drive Sarasota, Florida 34243 - USA P 941 351 2628 F 941 360 9171 www.uflexusa.com ULTRAFLEX GROUP UF LEX 12 MANUFACTURING THE WORLD’S FINEST MARINE PRODUCTS NEW12 Power A Mark II ™ - Power assisted steering system page 8 - 15 page 54 - 58 NEW12 V21B “Vero Volante Italiano” wheels Trim Tabs page 81 B400 B401-ETC page 96 page 87 - 94 page 115-118 1 1935-2012 2 UFLEX USA Inc Manufacturing the world's finest marine products. ® ULTRAFLEX S.p.a Steering and control systems for pleasure boats. UFLEX S.r.l Worldwide distribution of marine accessories UFLEX - Energy Division Systems and accessories for alternative energy applications ® ULTRAFLEX CONTROL SYSTEMS S.r.l. ULTRAFLEX CONTROL SYSTEMS S.r.l Window and skylight remote controls. Innovative LED sign technology. INDUSTRIA di LEIVI S.r.l Mechanical remote controls in the industrial field MARESI LTD ULTRAFLEX GROUP Trim tabs and magnetic compasses QUALITY MANAGEMENT SYSTEM The Ultraflex Quality System is certified CISQ-EQ Net by the Italian Shipping Registry (RINA), in conformity with the UNI EN ISO 9001 rule, certification N420/96 The quality system involves all the company resources and processes starting from the design, in order to: ■ assure product quality to the customer. ■ set up the actions to maintain and improve the quality standards constantly. ■ pursue a continuous process improvement to meet the market needs. ■ maintain and verify conformity with ABYC requirements. ULTRAFLEX S.P.A. certifications 3 w w w. u f l ex u s a . c o m ■ Technical Service ■ Sales ■ Administration ph. 941.351.2628 ph. 941.351.2628 ph. 941.351.2628 CORPORATE INFORMATION Established in 1989 Uflex USA is a leader in steering and control systems for the marine industry. With full manufacturing capabilities in Sarasota, Florida, Uflex USA can support all sectors of the marine industry regardless of the volume and/or product requirements. And, as an affiliate of the Ultraflex Group, Uflex USA has tremendous resources to draw upon for new product development in hydraulics, electronics and many other technologies. Innovative product design and unparalleled dedication to quality customer service and products continue to be the cornerstone of Uflex USA’s growth. Today our products can be found as originally installed equipment on many of the most widely known and respected boat brands in the world. Aftermarket parts can be sourced from trained and experienced distributor network throughout North and South America. Our dedication to providing the highest quality products and service is only matched by our commitment to developing new products employing the latest materials and technology to enhance our customer’s boating experience. From steering wheels to sophisticated electronic controls, Uflex USA has everything you need to make sure that your boat looks and performs it’s best for many, many years. 6442 PARKLAND DRIVE SARASOTA, FLORIDA 34243 - USA PH. (941) 351-2628 - FAX (941) 360-9171 www.uflexusa.com email: [email protected] ULTRAFLEX Ultraflex Group UFLEX UFLEX USA Inc. UFLEX USA® LIMITED WARRANTY page 6 Power A Mark II ™ ELECTRONIC CONTROL SYSTEM page 7 to 15 4 SELECTING A STEERING SYSTEM page 16 to 18 MECHANICAL STEERING SYSTEMS AND ACCESSORIES page 19 to 28 PACKAGED MECHANICAL STEERING SYSTEMS page 29 to 30 HYDRAULIC STEERING SYSTEM - HELM PUMPS page 31 to 38 STANDARD OUTBOARD STEERING UFLEX PRODUCTS - INDEX page 39 to 45 PACKAGED STANDARD OUTBOARD STEERING SYSTEMS page 46 Ultraflex S.p.A. declines any liability for possible mistakes in this catalogue due to printing errors. Ultraflex S.p.A. reserves the right to make those modifications that are considered to be suitable for its products. Publishing rights, trade marks, part numbers and photographs of the Ultraflex products present on this catalogue are Ultraflex property and all rights are reserved. HIGH PERFORMANCE OUTBOARD STEERING SYSTEMS page 47 to 53 - POWER ASSISTED STEERING SYSTEM page 54 to 58 TIE BARS FOR OUTBOARD ENGINES page 59 to 61 STERNDRIVE INBOARD STEERING page 62 to 67 BULKHEAD HOSE KITS ACCESSORIES AND FITTINGS page 68 to 69 HYDRAULIC CROSS REFERENCE GUIDE 5 page 70 to 71 BubbleBuster™ AUTOMATIC FILLING AND PURGING SYSTEM page 72 STEERING WHEELS page 73 to 94 ENGINE CONTROLS page 95 to 110 ENGINE CONTROLS CABLES ULTRAFLEX electronic control components are EMC certificated and CE marked in conformity with CEI EN60945 and UNI-EN ISO 11547 standards ULTRAFLEX mechanical steering systems components are all marked CE in compliance with the EEC Directive 94/25 and the rules EN29775 - EN28848. ULTRAFLEX hydraulic steering systems components are all marked CE in compliance with the EEC Directive 94/25 and the rule ISO 10592. The CE Examination on the ULTRAFLEX steering systems has been carried out by an Institute certified by the European Commission. We kindly remind you that on the boats marked CE it is compulsory to install steering systems with components marked CE (see art. 4 and 5 of Directive 94/25/CE). The descriptions and guidelines shown in this catalog should be used as general reference only. For any further information please contact our Technical Service. ® TRIM TABS page 115 - 118 UCS® -ELECTROMECHANICAL HATCH LIFTERS page 119 to 122 ® MAGNETIC COMPASSES page 123 to 130 SPARE PARTS page 131 to 133 UFLEX PRODUCTS - INDEX page 111 to 114 UFLEX USA, INC., LIMITED WARRANTY 1. Two Year Limited Warranty. Uflex USA, Inc. warrants that all products manufactured by Uflex USA, Inc or Ultraflex S.p.A. and sold by Ulflex USA to the retail purchaser (“Purchaser”) that for two (2) years after the date of manufacture to be free from defects due to material or workmanship, subject to the exclusions below. Improper installation VOIDS this warranty. Installation should only be attempted by a trained and qualified technician. 6 2. Exclusions. This limited warranty does not cover and does not extend to any of the following: (a) Failure caused by normal wear and tear, climatic conditions, misuse, neglect, lack of proper maintenance, accident, fire or other casualty damage, racing, overloading, negligence, modification, beaching or grounding of vessel, collision, impact, towing, acts of war or hostilities; (b) components not manufactured by Uflex USA, Inc., or its affiliates; (c) cost of removal or reinstallation of any component (including components manufactured by Uflex USA, Inc.), or disassembly and reassembly of the unit containing the component; (d) components not manufactured by Uflex USA, Inc. or Ultraflex S.p.A., whether or not warranted by the other manufacturer. (e) any product which has not been properly installed. 3. Limitations. THE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS SHALL BE PURCHASER’S SOLE AND EXCLUSIVE REMEDY AND UFLEX USA, INC.’S SOLE AND EXCLUSIVE LIABILITY UNDER THIS WARRANTY. LABOR FOR REPLACEMENT IS NOT INCLUDED. Uflex USA, Inc.'s obligation under this warranty is limited to the repair or replacement (at Uflex USA, Inc.'s sole election) of any covered item found to be defective, when delivered by Purchaser pursuant to written authorization and instructions from Uflex USA, Inc., shipping prepaid to Uflex USA, Inc.'s, plant or other designated repair facility. Repaired or replaced items are warranted as provided herein for the unexpired portion of the applicable warranty period. THIS WARRANTY, AND THE RIGHTS AND REMEDIES UNDER IT, IS EXCLUSIVE AND IS GIVEN IN PLACE OF ALL OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, WHETHER ARISING BY LAW, CUSTOM, CONDUCT OR USAGE OF TRADE. PURCHASER'S REMEDIES SHALL BE LIMITED AS STATED HEREIN AND UFLEX USA, INC. SHALL NOT BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR INDIRECT DAMAGES OR LOSSES RESULTING FROM DEFECTS. THE RETAIL SELLER IS NOT A CO-WARRANTOR AND IS NOT AUTHORIZED BY UFLEX USA, INC. TO AMEND OR MODIFY THIS LIMITED WARRANTY IN ANY MANNER. 4. Transferability of Warranty. This limited warranty may not be transferred to subsequent purchasers. UFLEX LIMITED WARRANTY 5. Miscellaneous. Uflex USA, Inc. is an affiliate of Ultraflex S.p.A. Uflex, USA, Inc., reserves the right to make changes in the design and construction of its products at any time, without notice and without any obligation to incorporate such changes into products of prior manufacture. This limited warranty applies to new components sold by Uflex USA, Inc.. This limited warranty contains the entire agreement between Uflex USA, Inc. and Purchaser and supersedes all prior agreements, discussions, negotiations, commitments and representations, whether oral or written, between them regarding Uflex USA, Inc.'s warranty. If any provision of this limited warranty, or the application of it, is determined to be invalid of unenforceable for any reason, the remainder of this limited warranty and the application of it shall not be affected. 6. Power A Mark IITM. The “Power A Mark II™ - User and Installation Manual” describes activities, operations, technical specifications which must be followed during the installation and/or usage of the product, in order to keep a valid warranty. Descriptions and drawings in that manual are suitable to allow installation and use of the product to skilled persons. In case of doubt and/or for any information, please contact our Technical Service. All communications and notices from Purchaser regarding this limited warranty should be sent to: UFLEX USA, INC. 6442 Parkland Drive Sarasota, Florida 34243 (941) 351-2628. RETURNS POLICY Any product that is presumed defective should be reported to Uflex USA within 48 hours of receipt or discovery in the field. Upon notification Uflex USA will attempt to troubleshoot the problem with our customer over the phone. If we are unable to resolve the problem Uflex will issue a Return Goods Authorization number and we require that the product in question be returned to Uflex with all of its parts in its original packaging. The product should be returned freight prepaid to: Uflex USA RGA Department – RGA # 6442 Parkland Drive Sarasota, Florida 34243 Upon receipt Uflex will examine the product to determine the cause of the defect. If the product is determined to have a defect in workmanship or material, it will be repaired or replaced at our discretion. Our warranty does not cover labor, towing or other expenses. Further, it does not cover products that have been improperly installed, damaged in installation, misapplied, or misused. Our products are not intended for use in racing applications. The descriptions and guidelines shown in this catalog should be used as general reference only. For any further information please contact our Technical Service. ELECTRONIC CONTROL SYSTEM 7 Power A Mark II ™ ELECTRONIC CONTROL SYSTEM Power A Mark II ™ - ELECTRONIC CONTROL SYSTEM 8 The easy to install PowerA Mark II™ control system provides fingertip operation of throttle and shift levers. Using reliable and precise digital data transmission, this single or dual function control system is specifically designed to work on mechanically controlled as well as electronic and electro-hydraulic gas and diesel inboards, sterndrives and outboards. The PowerA Mark II™ comes with many features including Dock Assist, which offers the operator the opportunity to reduce the sensitivity of the throttle function for easier dockside handling. Other standard features include RPM Synchronization, which reduces engine vibration and improves fuel economy, a High Idle feature to increase RPM where higher idle is necessary for cold engine operations, a programmable Trolling Valve Control and neutral Warm Up. The stylish and ergonmically designed control makes the PowerA Mark II™ suitable for many types of applications ranging from sport boats, yachts and commercial applications. Available with and without trim, the control has audible and visual interfaces which alert the operator to the current status of the control system. With the ability to control up to 2 engines from up to 4 different stations, the PowerA Mark II™ is a modular and flexible system with simple to install components. The unique Control Unit Display of the PowerA Mark II™ provides simple touch pad programming with descriptive information regarding the set up, tuning and diagnostics of the system. The Power A Mark II is a system that can replace mechanical controls either on fully mechanical engines, or on fully electronical engins, or on engines with the combination of both characteristics. PRIVATE PROTOCOL CAN BUS FOR DATA TRANSMISSION SUITABLE FOR MECHANICAL SHIFT AND THROTTLE AS WELL AS ELECTRONIC THROTTLE AND SHIFT CONNECTION OF MULTIPLE STATIONS UP TO 4 CONTROLS MODULAR SYSTEM DIRECT COMUNICATION WITH ELECTRONIC ENGINES (SAE J 1939 or NMEA 2000) PLUG’N PLAY CONNECTIVITY AUTOMATIC ENGINES SYNCHRONIZATION DOCK ASSIST FULLY PROGRAMMABLE SHIFT DELAYS PERSONALIZED LABEL UPON REQUEST CONTROL STATIONS: Control without trim: Single engine Twin engines - 42009 G - 42011 T Control with trim: Single engine Twin engines - 42010 R - 42012 V IP protection: IP66 The “Power A Mark II™ - Installation and User Manual” describes activities, operations, technical specifications which must be followed during the installation and/or usage of the product, in order to keep a valid warranty and obtain the better performance. Description and drawings in that manual are suitable to allow an easy installation and safe use of the product by skilled personnel. In case of doubt and/or for any information, please contact our Technical Service. PLEASE REFER TO LIMITED WARRANTY CONDITIONS REPORTED IN THIS CATALOGUE. Power A Mark II ™ SAFETY DEVICES: ■ Start in-gear PROTECTION(start inhibition with shifted gear) ■ Audible and visual diagnostic failure alarm (READABLE MESSAGES ON THE CONTROL UNIT DISPLAY) ■ Proportional shift delays ■ Programmable working parameters ■ Meets CEI EN 60945 standards 9 EMC CERTIFICATION AND CE MARK Conforms with: ■ CEI EN60945 ■ UNI-EN ISO 11547 COMPATIBILITY WITH ALL ELECTRONIC THROTTLE ENGINES ■ Cummins, Detroit Diesel, Scania, Iveco, FPT, Lombardini, VM Motori, FNM, Yanmar, CMD-Volkswagen, Hyundai ecc. The Power A Mark II™ electronic system actuators cannot be installed in those rooms where ignition-proof devices are required. - ELECTRONIC CONTROL SYSTEM COMPATIBILITY WITH ALL MECHANICAL THROTTLE ENGINES Power A Mark II ™ TECHNICAL FEATURES: ■ Single Lever/Dual Function and Dual Lever/Dual Function for shift, throttle and trolling ■ Up to 4 control stations ■ Power supply: min 9 max 32V ■ Working temperature: -25°C to +75°C ■ Control station functions: - Station Select - Engines Warm up - High idle - Docking - Engine synchronization - Trolling valve ■ Electronic throttle outputs: - Voltage (double output 0 - 5V and 0 - 2,5V) - PWM (0-100%, frequency from 200Hz to 1kHz) - Current (4 - 10mA) ■ Digital Throttle Output: - SAE J 1939 - NMEA 2000 ■ Trolling valve output - Voltage (0 - 5V) - PWM (0-100%, frequency from 100Hz to 1 kHz) - Current (4 - 20mA) ■ Electric shift control: - 2 or 3 ON/OFF or proportional solenoids - Shift delays fully settable SYSTEM CONTROL UNITS 10 Power A Mark II ™ - ELECTRONIC CONTROL SYSTEM Control Unit V-Throttle I-Throttle SAEJ-Throttle Control Unit - 42017 F Control Unit: user interface for the configuration, settings and diagnostic of all the modules in a system. IP protection: IP65 Dim.: 215 x 120 mm (8.5” x 4.7”) V-Throttle - 42018 H - for 0-5V interfaces (voltage) I-Throttle - 42019 K - for 4-20 mA interfaces (current) They supply the throttle electronic signal. Required for use with direct connection to electronic throttle on the engine. IP protection: IP65 Dim.: 205 x 110 mm (8” x 4.3”) SAEJ-Throttle - 42022 Y It supplies the digital signal to CAN SAEJ 1939 or NMEA 2000 interfaces IP protection: IP65 Dim.: 205 x 110 mm (8” x 4.3”) Shift Unit E-Troll Shift Unit - 42023 A It controls up to 2 shifts with solenoids. Required for use with direct connection to the electrical shift unit on the transmission. IP protection: IP65 Dim.: 210 x 120 mm (8.3” x 4.7”) E-Troll - 42024 C - It controls up to 2 electronic Trolling Valves The Shif Unit (42023A) controls up to 2 PWM Trolling Valves. They control up to 2 Trolling Valves with solenoids. IP protection: IP65 Dim.: E-Troll 205 x 110 mm (8” x 4.3”) Shift Unit 210 x 120 mm (8.3” x 4.7”) Power Unit Power Unit - 42026 G Grants the power supply up to 4 modules with the input combination of up to 2 batteries, 12 and 24V. Required for all PowerA Mark II installations. IP protection: IP65 Dim.: 205 x 110 mm (8” x 4.3”) M-Actuator M-Actuator - 42027 J The electromechanical actuators can control any mechanical interface (throttle shift or trolling) through MACHZero and C8 mechanical cables. IP protection: IP66 Length: 320 mm (12.6”) CHART A - E-Throttle Unit No. OF ENGINES MODEL P. No. V-Throttle 42018H Throttle with analog voltage interface Redundant voltage input, IVS, PWM output. 1-2 FPT, VolksWagen, Yanmar, Mercruiser, Lombardini engine. I-Throttle 42019K Throttle with current analog interface (current loop) Current outoputs. 1-2 4 - 20 mA throttle engines SAEJ Throttle Custom Throttle with SAEJ 1939 digital interface CAN DeviceNet SAEJ 1939 outputs 1-2 SAEJ 1939 engines NMEA Throttle Custom Throttle with NMEA 2000 digital interface CAN DeviceNet NMEA 2000 outputs 1-2 NMEA 2000 engines DESCRIPTION FEATURES NOTE 11 CHART B - Throttle cables LENGTH (m - ft) P. No. NOTE Universal V-Throttle cable Not redundant 5V cable/1 engine 2 - 6,6 4 -13,1 42029N 42030X None FPT V-Throttle cable FPT engines 0 – 5 V cable (J-INV connector) 2 - 6,6 4 -13,1 42031Z 42032B FPT, all engines with J-INV connector FPT V-Throttle cable FPT engines 0 – 5 V cable (J-D connector) 2 - 6,6 4 -13,1 42316S 42317U FPT, all engines with J-D connector VW V-Throttle cable (4-5-6 cylinder) VW engines 0 – 5 V cable 2 - 6,6 4 -13,1 42033D 42034F VW, 4, 5 and 6 cylinder Mercruiser 4.2 Black V-Throttle cable Mercruiser engines 0 – 5 V cable 2 - 6,6 4 -13,1 42035H 42036K Mercruiser 4.2 black engines Mercruiser QSD V-Throttle cable Mercruiser engines 0 – 5 V cable 2 - 6,6 4 -13,1 42037M 42038P Mercruiser QSD engines Lombardini V-Throttle cable Lombardini engines 0 – 5 V cable 2 - 6,6 4 -13,1 42039S 42040A 180 and 240 HP Lombardini engines. Yanmar V-Throttle cable Yanmar engines 0 – 5 V cable 2 - 6,6 4 -13,1 42041C 42042E Yanmar BY engines. Universal I/PWMThrottle cable PWM throttle cable with no connector 2 - 6,6 4 -13,1 42043G 42044J Compatible with CAT electronic engines C30/C32 Universal SAEJ1939Throttle cable SAEJ1939 cable with no connector 2 - 6,6 4 -13,1 42045L 42046N None NMEA2000 Throttle cable NMEA2000 cable 1 - 3,3 3 - 9,8 7 - 22,9 42047R 42048T 42049V DeviceNet cable Drop type for NMEA2000 connection Hyundai V-Throttle cable Hyundai engines 0 – 5 V cable 2 - 6,6 4 -13,1 42288P 42289S Hyundai engines VM V-Throttle cable VM engines 0 – 5 V cable 2 - 6,6 4 -13,1 42314M 42315P VM engines - ELECTRONIC CONTROL SYSTEM APPLICATION Power A Mark II ™ MODEL CHART C - Main system cables APPLICATION LENGTH (m - ft) P. No. Main power supply of the system 1 - 3,3 3 - 9,8 7 - 22,9 10 - 32,8 42052H 42053K 42054M 42055P One each battery Power cable extension Power extension cable for modules connection 1 - 3,3 3 - 9,8 7 - 22,9 10 - 32,8 42056S 42057U 42058W 42059Y One each mechanical actuator or shift unit Shift cable Solenoid connection cable 1 - 3,3 3 - 9,8 7 - 22,9 10 - 32,8 42060G 42061J 42062L 42063N One each solenoid shift Shift cable with electric Troll Shift and trolling solenoid connection cable 1 - 3,3 3 - 9,8 7 - 22,9 10 - 32,8 42064R 42065T 42066V 42067X One each shift and trolling with solenoids 3 solenoid Shift cable (neutral solenoid) 3 solenoid connection cable 1 - 3,3 3 - 9,8 7 - 22,9 10 - 32,8 42072P 42073S 42074U 42075W One each 3 solenoid shift Network connection cable 1 - 3,3 3 - 9,8 7 - 22,9 10 - 32,8 15 - 49,2 20 - 65,6 73639T 73680P 73681S 71021K 71031N 71032R CAN cable DESCRIPTION Main power supply cable Power A Mark II ™ - ELECTRONIC CONTROL SYSTEM 12 CAN cable NOTE Note: Should the engine inverter need the neutral solenoid, the proper shift cable must be used. Custom cabling can be done, upon request CHART D - Troll cables DESCRIPTION APPLICATION LENGTH (m - ft) P. NO. CONNECTORS Universal V-Troll cable 0-5 V cable with no redundancy 2 - 6,6 4 -13,1 42068Z 42069B None Universal I-Troll cable 4-20 mA output cable, no connectors included 2 - 6,6 4 -13,1 42070K 42071M None Spare parts MODEL DESCRIPTION PART No. Q.ty Cable connection kit Kit to connect the mechanical cable to the actuator 41898 N 1 for each actuator Conduit clamp kit Conduit clamp kit for mechanical cable 41897 L 1 for each actuator CHART E - Components for Trolling Valve Systems ENGINE NO. OF ENGINES Single Engine Mechanical trolling valve Twin Engines P. No. Q.TY Mechanical actuator (Troll) CAN cable Power cable extension 42027J Chart C Chart C 1 1 1 Mechanical actuator Power Unit CAN cable Power supply cable (general) Power cable extension 42027J 42026G Chart C Chart C Chart C 2 0 (*) 2 0 (*) 2 COMPONENTS 13 Shift Unit CAN cable Power cable extension Cavo Shift con Troll 42023A Chart C Chart C Chart C 1(**) 1(**) 1(**) 1 Twin Engines Shift Unit CAN cable Power cable extension Power Unit Power supply cable (general) Shift cable with Troll 42023A Chart C Chart C 42026G Chart C Chart C 1(**) 1(**) 1(**) 0 (*) 0 (*) 2 (*) When there are no more free sockets in the existing power unit, add one Power Unit with one or two power supply cables according to battery number. Refer to the diagram on installation manual. (**) When a shift unit is already present in the system, it can control the electric troll by using the proper cable. When a shift box is not present, add one to the system with the shift and CAN cables. Single Engine E-Troll Unit CAN cable Troll cable 42024C Chart C Chart D 1 1 1 Twin Engines E-Troll Unit CAN cable Troll cable 42024C Chart C Chart D 1 1 2 Electronic Troll (0-5V, 4-20mA) Power A Mark II ™ Electric troll (proportional solenoid) Single Engine - ELECTRONIC CONTROL SYSTEM (*) When there are no more free sockets in the existing power unit, add one Power Unit with one or two power supply cables according to battery number. Refer to the diagram on installation manual. Power A Mark II ™ ENGINE NO. OF ENGINES Single Engine 14 Electric shift - ELECTRONIC CONTROL SYSTEM COMPONENTS Single control with trim (or no trim) Control Unit E-Throttle unit E-Shift unit Throttle cable Shift cable Power supply cable (general) CAN cable Network terminators Power Unit (optional for second battery) Power cable extension (optional for second battery) Power supply cable (optional for second battery) Electronic throttle Power A Mark II ™ ORDER GUIDE: Two Engines Dual control with trim (or no trim) Control Unit E-Throttle unit E-Shift unit Throttle cable Shift cable Power supply cable (general) CAN cable Network terminators Power Unit (optional for second battery) Power cable extension (optional for second battery) Power supply cable (optional for second battery) Single Engine Single control with trim (or no trim) Control Unit E-Throttle unit Mechanical actuator Throttle cable CAN cable Power supply cable (general) Network terminators Power Unit (optional for second battery) Power cable extension (optional for second battery) Power supply cable (optional for second battery) Electronic throttle Mechanical shift Two Engines Dual control with trim (or no trim) Control Unit E-Throttle unit Mechanical actuator Throttle cable CAN cable Power supply cable (general) Network terminators Power Unit Power extension cable Power supply cable (optional for second battery) For each additional station add: Single Engine: Single lever control station with trim (or no trim) CAN cable Two Engines: Dual lever control station with trim (or no trim) CAN cable P. No. Q.TY 42010R (42009G) 42017F Chart A 42023A Chart B Chart C Chart C Chart C 42028L 1 1 1 1 1 1 1 3 1 42026G Chart C Chart C 1 1 1 42012V (42011T) 42017F Chart A 42023A Chart B Chart C Chart C Chart C 42028L 1 1 1 1 2 2 1 3 1 42026G Chart C Chart C 1 1 1 42010R (42009G) 42017F Chart A 42027J Chart B Chart C Chart C 42028L 1 1 1 1 1 3 1 1 42026G Chart C Chart C 1 1 1 42012V (42011T) 42017F Chart A 42027J Chart B Chart C Chart C 42028L 42026G Chart C 1 1 1 2 2 4 1 1 1 2 Chart C 1 42010R (42009G) Chart C 42012V (42011T) Chart C 1 1 1 1 NO. OF ENGINES Single Engine COMPONENTS Single control with trim (or no trim) Control Unit E-Throttle unit Mechanical actuator Throttle cable CAN cable Power supply cable (general) Network terminators Power Unit (optional for second battery) Power cable extension (optional for second battery) Power supply cable (optional for second battery) Mechanical throttle Electronic shift Two Engines Dual control with trim (or no trim) Control Unit E-Throttle unit Mechanical actuator Throttle cable CAN cable Power supply cable (general) Network terminators Power Unit Power extension cable Power supply cable (optional for second battery) Single Engine Single control with trim (or no trim) Control Unit Mechanical actuator CAN cable Power supply cable (general) Network terminators Power Unit Power extension cable Power supply cable (optional for second battery) Mechanical throttle Mechanical shift Two Engines Dual control with trim (or no trim) Control Unit Mechanical actuator CAN cable Power supply cable (general) Network terminators Power Unit Power extension cable Power supply cable (optional for second battery) For each additional station add: Single Engine: Single lever control station with trim (or no trim) CAN cable Two Engines: Dual lever control station with trim (or no trim) CAN cable P. No. Q.TY 42010R (42009G) 42017F 42023A 42027J Chart C Chart C Chart C 42028L 42026G Chart C 1 1 1 1 1 3 1 1 1 2 Chart C 1 42012V (42011T) 42017F 42023A 42027J Chart C Chart C Chart C 42028L 42026G Chart C 1 1 1 2 2 4 1 1 1 3 Chart C 1 42010R (42009G) 42017F 42027J Chart C Chart C 42028L 42026G Chart C 1 1 2 3 1 1 1 2 Chart C 1 42012V (42011T) 42017F 42027J Chart C Chart C 42028L 42026G Chart C 1 1 4 5 1 1 1 4 Chart C 1 42010R (42009G) Chart C 42012V (42011T) Chart C 1 1 1 1 15 - ELECTRONIC CONTROL SYSTEM ENGINE ORDER GUIDE: Power A Mark II ™ Power A Mark II ™ SELECTING A STEERING SYSTEM Steering Torque Choosing the appropriate system for your application can sometimes be confusing because of the variety of steering systems available. There are 4 basic steering types: Mechanical Rotary, Mechanical Rack, Hydraulic and Power Steering that cover most of the styles of recreational powerboats. The Mechanical Rotary, Mechanical Rack and Pinion are available in standard or Zerotorque Feedback versions. Selecting among these options is dependent upon the speed and handling characteristics of your particular boat. If your boat is an outboard or if it has a sterndrive without power steering, you need to consider steering systems that reduce the rudder torque feedback that you feel while driving your boat. Feedback is the constant effort you have to put on the steering wheel just to go straight, and it is why it takes more effort to steer one direction than the other. The amount of feedback depends on the boat, the propeller and the steering system in the boat. Generally speaking, the faster you are going the more amount of effort you have to put on the steering wheel to keep the boat going straight. 16 PLANETARY GEAR DESIGN: Uflex offers a rotary system featuring a “Planetary Gear Design” with 3 satellite gears which distributes steering feedback more evenly and effectively throughout the helm. The result is a reduction in the amount of effort needed to steer the boat straight or into the direction of the steering torque. The Uflex Planetary Gear Design also spreads the wear of the steering direction changes over a wider wear area which reduces overall wear and the correspondent lost motion. The competitively priced complete system from Uflex is called the Rotech. This package includes a helm, bezel and cable. It is a direct replacement for competing rotary systems requiring no new holes in the dash. SELECTING A STEERING SYSTEM ROTECH The Planetary Gear Design of the Rotech contrasts conventional systems which have only one contact point between two drive gears. The single contact point of conventional systems receives all the torque from the engine, which can eventually lead to uneven gear wear and correspondent lost motion in the steering. Single Contact Point ACCURA For outboard boats, sterndrives without power assist or other applications with moderate torque loads it is recommended to upgrade to system with a clutch or gears which automatically lock out the steering torque while the system is not actively being turned. Uflex offers the Accura system with the same Planetary Gear Design but in a ZeroTorque configuration, which does not require a constant effort on the steering wheel to keep the boat going straight or in the intended direction. A special spring clutch holds the steering system on its intended course until the next change in the direction is initiated by the driver. RACKTECH Rack and Pinion steering systems are generally found on boats where space between the drivers knees and the steering helm is limited. Racks were particularly common in the early 70’s on ski boats where the freeboard of the boats were very small. Today’s boats generally have enough space to fit a rotary helm, making the rack systems less popular as OEM installed option. Rack and Pinion systems have the similar design issues as conventional rotary helms. Accordingly, all the steering loads are transmitted to one contact point and there is uneven wear in the system. Conventional Rotary / Rack and Pinion Overlay ACCUTECH 17 For boats that do have space constraints, Uflex offers the Racktech steering package that consists of a helm, bezel and steering cable. The ZeroTorque version of the Uflex rack and pinion is the Accutech, which features a spring clutch to allow for smooth transition in and out of the ZeroTorque mode. Both systems come with the M86 Rack Cable which has an armor wrapped stranded wire core for high efficiency and smooth steering. If you have a boat that has the space, it is recommended to take advantage of the Planetary Gear Designed rotary helms to reduce feedback and to improve longevity of the helm. Hydraulics are more and more popular on mid to high horsepower outboard applications. The increased application of hydraulics has a lot to do with the increase in horsepower over the years, and the added torque that is inherent with 4 stroke outboards compared to 2 strokes. The high output torque of the 4 strokes has changed the propellers resulting in higher torque loads on the steering systems. Hydraulic systems are very efficient in dealing with all torque conditions and often provide for fingertip steering effort. Outboards systems are generally broken down into two systems; one for application below 150 hp and a different system for 150 and above. HYCO Uflex offers the Hyco package which has a clever mounting system that allows you to install a front mount outboard cylinder without having to remove the engine. With the split tilt tube design of the Uflex Hyco, you can simply cut the old mechanical steering cable, insert the two tilt tube pieces independently and pin them to complete the hydraulic cylinder installation. The cylinder is suspended in front of the engine and oil directed from the hydraulic helm moves the engine correspondent to the direction of the steering wheel. PROTECH Larger horsepower applications require a more robust steering cylinder. The Uflex Protech cylinder is designed for single, dual and triple engine applications up to 750 hp. Featuring heavy duty seals, 304 electropolished link assemblies, and a carbon steel piston, it is built for the most demanding applications. SELECTING A STEERING SYSTEM HYDRAULICS SELECTING A STEERING SYSTEM Uflex offers a simple application guide to assist in selecting the appropriate model cylinder according the make and model of your engine at www.uflexusa.com. The Uflex helms are compatible with competing helms, hoses, cylinders and oil, so you can easily install a Uflex component regardless of what item you need to replace. SILVERSTEER For especially high torque applications you may want to consider using a 1500 psi helm, which has relief valves set 500 Psi higher than the standard hydraulic helms which are rated to 1000 Psi. Bass, flats and other high horsepower boats with jackplates and shallow V deadrise experience extreme torque where the helm needs to have higher relief settings. 18 Uflex offers the Silversteer helm and cylinder for these applications. With the same benefits as the Protech cylinder, the Silversteer cylinder also features a keyed bullhorn design that maximizes the rigidity of the cylinder when dealing with peak torque loads. Large inboard boats with displacement hulls can generate high torque loads. Uflex offers a wide variety of hydraulic helms and cylinders that can be paired together to provide optimal steering for your application Test configuration: SELECTING A STEERING SYSTEM 3 bends at 90°; 1000N load NOTE: indicated Efficiency EFFICIENCY COMPARISON TESTS figures have been obtained after 500 cycles of running from samples bought from after-market sources USE AND MAINTENANCE Tension Compression Average T71FC Planetary gear design steering with M66 (Uflex) Direct transmission steering of well known competitor brand (T) T85 Direct transmission steering with M66 (Ultraflex) Direct transmission steering of well known competitor brand (M) The steering cable must be installed avoiding excessive and/or tight bends. This will provide the driver with easy handling at all speeds, helping to reduce system inefficiency, and excess play in the system. Marine corrosion may cause the materials to deteriorate affecting maneuvering efficiency and in the worst case, system failure. By following the engine manufacturer specifications, the steering cable end fittings and the engine cable support must be cleaned and greased periodically; these simple operations minimize wear and corrosion in the system. The steering cable must be regularly inspected. If steering becomes hard, inconsistent, cuts on the conduit surface are noticed, or any other component found damaged, the cable must be replaced immediately. When storing your boat for an extended period of time we recommend removing the steering cable end fitting from its engine side support and cleaning it adequately. MECHANICAL STEERING SYSTEMS 19 SELECTION OF STEERING SYSTEM AND CABLE LENGTH MEASUREMENT BOAT LENGTH APPLICATION STEERING SYSTEM T71FC - T81FC T73NRFC - T83NRFC G86 - G88NR G96 - G98NR OUTBOARD up to 30’ (9m) twin cable rotary steering systems T71FC - T81FC T73NRFC - T83NRFC G86 - G88NR G96 - G98NR INBOARD 20 up to 35’ (10.5m) twin cable rotary steering systems STERNDRIVE POWER ASSISTED Twin cable systems are recommended for boats that exceed 50 mph. Always follow engine manufacturer’s instructions. T71FC - T81FC G86 - G96 twin cable rotary steering systems NOTE: sterndrive engines not equipped with power steering can create very high steering loads. Our hydraulic steering systems are recommended for these type of boats. For any further information please contact our Technical Service Department. MECHANICAL STEERING SYSTEMS ■ Speed, hull, horsepower, engine type, displacement and size are major factors in boat performance and handling characteristics. The above selection guide should be used as a general reference only. ■ One of the major factors in selecting a steering system is proper cable length. Due to specific routing in each boat, these HOW TO MEASURE FOR NEW STEERING CABLE INSTALLATION Add the lengths of A + B + C together and subtract 4” (10 cm) for each 90° bend. Add 12” (30,5 cm) for the engine tilt tube. To order in foot length, round up to the nearest whole foot. Fig. 1 TILT TUBE MOUNTING - Fig. 1 Example: A (2.5’) + B (10.5’) + C (3’) = 16’ 16’ - 8” (two 90° bends) = 15’4” 15’4” + 12” (tilt tube) = 16’4” Round up to 17’ HOW TO MEASURE FOR REPLACEMENT STEERING CABLES approximate lengths will vary. Final selection should be made with the assistance of a qualified technician. ■ Ultraflex mechanical steering systems should not be used on boats equipped with engines that exceed the maximum horsepower rating of the boat. Fig. 2 Fig. 3 TRANSOM SUPPORT OR SPLASHWELL MOUNTING - Fig. 2-3 Example: A (2.5’) + B (10.5’) + C (3’) = 16’ 16’ - 8” (two 90° bends) = 15’4” Round up to 16’ D = Conduit length ORDER LENGTH: “D” dimension + 22”and round up to the next whole foot Example: D= 120” + 22” = 142” (11’8”). Round up to 12 ft ULTRAFLEX REPLACEMENT CABLE STEERING HELM ADAPTOR REQUIRED Ultraflex P15 none M55 Teleflex® ATB RACK SSC122 M66 Ultraflex T71FC T72FC - T73NR FC T81FC - T82FC T83NR FC Teleflex®Safe TQC®/NFB® Morse® D290 M47 - DISCONTINUED USE M66 + K66 M55 AD none Ultraflex year 2001 and prior: T71 - T72 - T73NR T74NR - T81 - T82 T83NR - T84NR K66 - 38432Q Ultraflex year 2001 and prior: T71 - T72 - T73NR T74NR - T81 - T82 T83NR - T84NR none Ultraflex T71FC T72FC - T73NR FC T81FC - T82FC T83NR FC Morse® D290 21 K46-35679L Teleflex® Safe - T® Big-T® M86 Ultraflex G86 - G88NR G96 - G98NR Morse® Command 200 Teleflex® “THE RACK” SSC-124 none none NOTE: Will not work with dual cable helms M68 + M67D Part numbers for ordering: M55 XLL LL = Length of M66 XLL LL = Length of M86 XLL LL = Length of M68 XLL LL = Length of M67D XLL LL = Length of Dual station steering systems: Ultraflex T71FC cable cable cable cable cable none MECHANICAL STEERING SYSTEMS REPLACEMENT STEERING CABLES T71FC AND T72FC ROTARY STEERING SYSTEMS FEATURING PLANETARY GEAR DESIGN MECHANICAL STEERING SYSTEMS 22 A COMPLETE STEERING SYSTEM CONSISTS OF: ■ Steering helm: T71FC - 38867 H - single cable steering helm T72FC - 38868 K - dual cable steering helm ■ Mounting bezel: X34 - 36654 B - black, 90° mounting X34W - 40654 C - white, 90° mounting X35 - 36655 C - black, 20° mounting ■ Steering cable: M66 NOTE: two M66 are needed with the T72FC system ■ Optional steering wheel (see index) ■ Engine connection kits (see index) FEATURES AND TECHNICAL SPECIFICATIONS ■ Fast connect, simple installation ■ All stainless steel cable output ends ■ Corrosion resistant materials ■ Particulary suitable where clearance is limited ■ Optional 90° or 20° installation ■ Standard 3/4” tapered shaft ■ Lock-to-lock steering wheel turns: approx. 3,8 ■ Stroke: 9” (228 mm) ■ Maximum allowable steering wheel diameter: 16” (406 mm) ■ Minimum steering cable bend radius: 7.9” (200 mm) ■ Minimal feedback ■ Compact for mounting ■ T71FC and T72FC steering systems are not to be used on boats equipped with engines that exceed the maximum horsepower rating of the boat ■ For boats faster than 50 mph the twin cable steering system T72FC is recommended ■ T71FC steering system is also available in package with ROTECH, which includes the X35 bezel and M66 cable. T71FC X34 X34W ■ Exceeds EN 28848 safety standards ■ Exceeds ABYC P17 safety standards M66 T72FC X35 T73NRFC® NON-REVERSIBLE STEERING SYSTEM FEATURING PLANETARY GEAR DESIGN A COMPLETE STEERING SYSTEM CONSISTS OF: 23 ■ Steering helm: T73NRFC - 38869 M single cable steering helm ■ Mounting bezel: X34 - 36654 B - black, 90° mounting X34W - 40654 C - white, 90° mounting X35 - 36655 C - black, 20° mounting ■ Steering cable: M66 ■ Optional steering wheel (see index) ■ Engine connection kits (see index) FEATURES AND TECHNICAL SPECIFICATIONS X34 X34W X35 T73NR FC ■ Exceeds EN 28848 safety standards ■ Exceeds ABYC P17 safety standards M66 MECHANICAL STEERING SYSTEMS ■ Easy and safe steering : a patented nonreversible mechanism eliminates the continuous load on the operator caused by the propeller torque ■ Fast connect, simple installation ■ Compact rotary helm unit: the central location of the steering shaft makes these systems the most compact in their class ■ Most suitable where clearance is limited ■ Ideal for outboards and surfacing propellers ■ Optional 90° or 20° installation ■ Standard 3/4” tapered shaft ■ All stainless steel cable output ends ■ Made exclusively in corrosion resistant materials ■ Lock-to-lock steering wheel turns: approx 3,8 ■ Stroke: 9” (228 mm) ■ Maximum allowable steering wheel diameter: 16” (406 mm) ■ Minimum steering cable bend radius: 7.9” (200 mm) ■ T73NRFC steering system is not to be used on boats equipped with engines that exceed the maximum horsepower rating of the boat ■ Available in package including the X34 bezel and M66 cable with ACCURA T81FC - T82FC - T83NRFC® TILT STEERING SYSTEMS FEATURING PLANETARY GEAR DESIGN 24 MECHANICAL STEERING SYSTEMS A COMPLETE STEERING SYSTEM CONSISTS OF: ■ Steering helm: T81FC - 38957 J single cable steering helm T82FC - 38958 L dual cable steering helm T83NRFC - 38959 N non-reversible single cable steering helm ■ Tilt mechanism: X52 - 39250 U NOTE: X52 tilt mechanism fits Uflex tilt mount rotary and rack and pinion steering helms as well as Ultraflex tilt mount hydraulic pumps except steering systems ■ Steering cable: M66 NOTE: two M66 are needed with the T82FC system ■ Optional steering wheel (see index) ■ Engine connection kits (see index) FEATURES AND TECHNICAL SPECIFICATIONS ■ Tilt range of 48° and five locking positions ■ Fast connect, simple installation ■ Tilt device eliminates underdash movement ■ Standard 3/4” tapered shaft - stainless steel ■ All stainless steel cable output ends ■ Corrosion resistant materials ■ Lock-to-lock steering wheel turns: approx. 3,8 ■ Stroke: 9” (228 mm) ■ Maximum allowable steering wheel diameter: 16” (406 mm) ■ Minimum steering cable bend radius: 7.9” (200 mm) ■ T81FC, T82FC and T83NRFC steering systems are not to be used on boats equipped with engines that exceed the maximum horsepower rating of the boat ■ For boats faster than 50 mph the twin cable steering system T82FC is recommended T81FC with X52 X52 M66 ■ Exceeds EN 28848 safety standards ■ Exceeds ABYC P17 safety standards MAX DASH DEPTH 1” (25.4”) G86 AND G88NR® RACK AND PINION STEERING SYSTEMS A COMPLETE STEERING SYSTEM CONSISTS OF: ■ Preassembled helm with steering cable: M86 ■ Helm assembly: G86 - 39418 G standard G88NR® - 39419 J - non reversible ■ Mounting bezel: X34 - 36654 B - black, 90° mounting X34W - 40654 C - white, 90° mounting X35 - 36655 C - black, 20° mounting ■ Optional steering wheel (see index) ■ Engine connection kits (see index) G86 and G88NR® ■ Exceeds EN 28848 safety standards ■ Exceeds ABYC P17 safety standards G86 and G88NR® X34 X34W X35 G86 and G88NR® + M86 MECHANICAL STEERING SYSTEMS FEATURES AND TECHNICAL SPECIFICATIONS ■ Easy and safe steering: patented non reversible G88NR helm eliminates the continuous load on the operator caused by the propeller torque ■ All stainless steel cable output ends ■ Made exclusively in corrosion resistant materials ■ Optional 90° or 20° installation ■ Standard 3/4”tapered shaft ■ Lock-to-lock steering wheel turns: 3,5 ■ Stroke: 8.2” (210 mm) ■ Maximum allowable steering wheel diameter: 16.5” (420 mm) ■ Minimum steering cable bend radius: 7,9” (200 mm) ■ G86 and G88 NR steering systems are not to be used on boats equipped with engines that exceed the maximum horsepower rating of the boat ■ Available in package includes X34 bezel and M66 cable with RACKTECH and ACCUTECH 25 G96 AND G98NR® RACK AND PINION TILT STEERING SYSTEMS A COMPLETE STEERING SYSTEM CONSISTS OF: 26 ■ Preassembled helm with steering cable: M86 ■ Helm assembly: G96 - 39650 L standard G98NR® - 39649 C non reversible ■ Tilt mechanism: X52 - 39250 U NOTE: X52 tilt mechanism fits Ultraflex tilt mount rotary and rack and pinion steering helms as well as Ultraflex tilt mount hydraulic pumps except steering systems ■ Optional steering wheel (see index) ■ Engine connection kits (see index) MECHANICAL STEERING SYSTEMS FEATURES AND TECHNICAL SPECIFICATIONS ■ Easy and safe steering: the patented non reverible G98NR helm eliminates the continuous load on the operator caused by the propeller torque ■ Fast, simple installation ■ Tilt range of 48° and five locking positions ■ Tilt device eliminates underdash movement ■ Standard 3/4” tapered shaft - stainless steel ■ All stainless steel cable output ends ■ Made exclusively in corrosion resistant materials ■ Lock-to-lock steering wheel turns: 3,5 ■ Stroke: 8.2” (210 mm) ■ Maximum allowable steering wheel diameter: 16.5” (420 mm) ■ Minimum steering cable bend radius: 7.9” (200 mm) ■ G96 and G98NR® steering systems are not to be used on boats equipped with engines that exceed the maximum horsepower rating of the boat ■ Exceeds EN 28848 safety standards ■ Exceeds ABYC P17 safety standards G96 and G98NR® + X52 G96 and G98NR® X52 P34 STEERING SYSTEM FOR INFLATABLE BOATS 27 ■ Stainless steel, tubular, floor mounted pedestal: P34 - 36657 E ■ Steering helm: T71FC - 38867 H ■ Black mounting bezel: X34 - 36654 B ■ Steering cable: M66 ■ Optional steering wheel (see index) ■ Accessories: control box mounting plates and connection kits (see index) FEATURES AND TECHNICAL SPECIFICATIONS ■ Inflatable boats floor anchors ■ Stainless steel tubular support with anodized aluminium control box mounting plate ■ All stainless steel cable output ends ■ Lock-to-lock steering wheel turns: 3,8 ■ Stroke: 9” (230”) ■ Maximum allowable steering wheel diameter: 16” (406 mm) ■ Minimum steering cable bend radius: 7.9” (200 mm) ■ Exceeds EN 28848 safety standards ■ Exceeds ABYC P17 safety standards T71FC ■ APPLICATION: for use with inflatable boats equipped with outboard engines M66 STEERING SYSTEMS FOR INFLATABLE BOATS A COMPLETE STEERING SYSTEM CONSISTS OF: ACCESSORIES FOR MECHANICAL STEERING SYSTEMS STEERING CABLE SUPPORTS S38 - 31971 M Stringer mount clamp block in marine aluminium and stainless steel. 28 S38 S39 S40 OMC® TT - 39363 H Thru transom sterndrive steering kit applicable for OMC® sterndrives manufactured from 1968-1982. Connects standard mechanical steering cable to the transom and sterndrive. S39 - 31916 F Clamp block in marine aluminum and stainless steel S40 - 31917 G Splashwell mounting, corrosion resistant flange S55 - 34744 A 90° rudder support corrosion resistant bracket. S55 OMC-TT S39T - 53930 J Aluminum steel tube only for S39 S40T - 53935 O Aluminum steel tube only for S40 ENGINE CONNECTION KIT A75 A73SS - 41255 T Stainless steel tiller arm for some Mercury® engines A73SS/A74SS - INOX A74SS - 41256 V Stainless steel tiller arm for some Johnson®, Evinrude®, OMC® engines WARNING: A73 and A74 tiller arms are recommended for mechanical steering systems only A75 - 34459 X Clevis STEERING CABLE ADAPTORS K46 - 35679 L Adapts M47 cable to Morse® D290® helm and UFLEX FC helms K66 - 38432 Q Adapts M66 cable to threaded helms K46 K66 1503 1503 Adapts GEM®, EDSON® wheels to the Uflex steering shaft WIRE TYPE STEERING GROMMETS AND RING ACCESSORIES R1 B R2 B R3 B TYPICAL INSTALLATIONS BLACK GROMMETS R1 B - 38060 I Ø 152 mm (6”); h 110 mm (4.3”) R2 B - 38061 J Ø 105 mm (4.1”); h 65 mm (2.5”) R3 B - 38062 K 2 holes Ø 105 mm (4.1”); h 52 mm (2”) R1 W INSTALLATION CABLE SUPPORT + ENGINE CONNECTION KIT A S39 + A75 B S40 + A75 D S55 + A75 R2 W R3 W WHITE GROMMETS R1 W - 38953 A Ø 152 mm (6”); h 110 mm (4.3”) R2 W - 38954 C Ø 105 mm (4.1”); h 65 mm (2.5”) R3 W - 38955 E 2 holes Ø 105 mm (4.1”); h 52 mm (2”) A = With clamp block B = With splashwell D = With 90° rudder support PACKAGED ROTARY STEERING SYSTEMS UFLEX ROTARY STEERING SYSTEMS PACKAGED IN A BOX A convenient kit form, especially suitable as replacement steering, that includes helm, bezel and cable. The cable is available in 1-ft increments from 6 to 20 feet (specify cable length when ordering) ROTECH™ STEERING SYSTEM ROTECH - XLL T71FC X34 M66 - LL= Length helm 90° bezel steering cable ROTECH - II XLL T72FC X34 M66 - LL= Length helm-dual 90° bezel 2 steering cables Featuring the T71FC helm with a Planetary Gear Design, the Rotech reduces steering effort and delivers more balanced loads on the steering wheel. This unique design also offers a wider wear area which reduces lost motion and improves durability. Centered on the main drive shaft, this helm requires less room behind the dash and is a direct “drop in” replacement for competing system; requiring no new holes for installation. The Rotech package also includes the M66 Universal Rotary Steering Cable with stainless steel output fittings for maximum longevity and smooth steering. ACCURA™ STEERING SYSTEM ACCURA - XLL T73NR FC X34 M66 - LL= Length helm 90° bezel steering cable With a patented spring clutch the Accura eliminates continuous loads on the steering wheel while the direction of the boat is not being actively changed, which is highly recommended for outboard and sterndrives without power assist. The T73FC helm included with the Accura package also features a Planetary Gear Design for smooth and more balanced steering effort. A direct drop in replacement for competing systems, the Accura also comes with the M66 Universal Rotary Steering Cable with stainless steel output fittings for maximum longevity and smooth steering. 29 PACKAGED ROTARY STEERING SYSTEMS The wheel is not included PACKAGED RACK AND PINION STEERING SYSTEMS 30 UFLEX RACK AND PINION STEERING SYSTEMS PACKAGED IN A BOX A convenient kit form, especially suitable as replacement steering, that includes helm, bezel and cable. The cable is available in 1-ft increments from 6 to 20 feet (specify cable length when ordering) The wheel is not included RACKTECH™ STEERING SYSTEM PACKAGED RACK AND PINION STEERING SYSTEMS RACKTECH XLL M86 G86 X34 - LL= Length - preassembled helm with steering cable - shaft assembly - 90° bezel The Racktech Rack and Pinion steering package offers a compact installation and features the M86 cable with an armor wrapped stainless steel core for maximum efficiency and minimal lost motion. Ideal for boats with minimal clearance behind the dash, the Racktech is recommended for power assisted sterndrives and other applications with minimal rudder torque. ACCUTECH™ STEERING SYSTEM ACCUTECH XLL - LL= Length M86 - preassembled helm with steering cable G88NR® - non-reversible shaft assembly X34 - 90° bezel Recommended for outboard applications or non power assisted sterndrives where there is limited space behind the dash, the Accutech features a patented spring clutch of the G88NR helm eliminates continuous loads while not actively changing direction. The M86 cable included with the Accutech has an armor wrapped stainless steel core for maximum efficiency and minimal lost motion. HYDRAULIC STEERING SYSTEMS 31 ULTRAFLEX HYDRAULIC STEERING SYSTEMS All the components of Ultraflex hydraulic steering systems are made specifically for the marine environment, using materials and working process which offer long life and safety for the most extreme conditions. HOW THE SYSTEM WORKS 32 A manual hydraulic steering system consists of a helm which pumps hydraulic fluid through two hoses to a hydraulic cylinder which is mounted to an engine or rudder. While steering, hydraulic oil is pushed through hoses into two chambers within the hydraulic cylinder. Depending upon which direction you steer, one of the two chambers is filled or relieved of oil, thereby changing the course of the boat. While not actively steering, the torque (hydraulic pressure in the hoses) is held by a one way valve in the helm, which eliminates the transmission of the torque "feedback" to the steering wheel. The number of turns from full lock-to-lock has a relationship to ease of steering. Generally speaking, the more number of turns lock-to-lock the easier the boat will be to steer and vice versa. Because of the variety of applications and handling characteristics of boats, the number of turns lock to lock is often a matter of personal preference. As a general rule, the first priority should be ease of steering, then number of turns lock to lock. However, it is not recommended to have fewer than 4 turns lock to lock on high performance boats. HYDRAULIC STEERING SYSTEMS To calculate number of turns lock to lock simply divide the cubic inch displacement of the cylinder by the cubic inch displacement of the helm. Other factors that can significantly affect the amount of effort to steer the system can be: ■ Fittings introduced between the helm and cylinder that restrict fluid efficiency ■ Oil viscosity ■ Type of hose and inside hose diameter. ■ Vessel speed ■ Trim angle ■ Rudder dimension, or engine power ■ Propeller selection ■ Hull type (displacement, planing, etc.) ■ Sea conditions SINGLE STEERING STATION INSTALLATION DIAGRAM HELM NYLON TUBES WARNING! With inboard cylinders and copper tube Ø 9,5 mm, (3/8”), an additional flexible hose kit needs to be connected to the cylinder. 33 BALLJOINT CYLINDER DUAL STEERING STATION INSTALLATION DIAGRAM MAIN STEERING STATION VENTED FILLER PLUG (black plug) (D) ADDITIONAL STEERING STATION STRAIGHT FITTING FOR COMPENSATION LINE (D) NYLON HOSES HELM WITH NON VENTED FILLER PLUG (silver plug) (B) (B) WARNING! WARNING! In order to avoid oil leakage, the non vented filler plug (silver plug) must be correctly mounted. With inboard cylinders and copper tube Ø 9,5 mm, (3/8”), an additional flexible hose kit needs to be connected to the cylinder. “T” CONNECTION (A) BALLJOINT CYLINDER A) 3/8” T fitting B) non vented filler plug C) TU95 - 3/8” nylon tube (1m) D) SF38 - 3/8” straight fitting 39502 V 40802 R 70701 D 39471 L Kit 95-2S - 39518 L includes 2xA+B+2xD Kit OB-2S - 39539 V includes 2xA+B+8mxC+2xD HYDRAULIC STEERING SYSTEMS COMPENSATION TUBE (C) (C) SUGGESTIONS AND WARNINGS WHEN SELECTING A HYDRAULIC STEERING SYSTEM OUTBOARD CYLINDERS Maximum power rating applicable Double engine single cylinder Cylinder model 34 Single engine single cylinder Double engine double cylinder NON counter Counter NON counter Counter rotating propellers rotating propellers rotating propellers rotating propellers Power max hp Power max hp Power max hp Power max hp Power max hp UC94-OBF 150 not applicable not applicable not applicable not applicable UC128-OBF 300 300 500 500 600 UC128-SVS 350 350 600 600 700 UC132-OBS 300 300 450 500 600 WARNING: These recommendations should be used as a general reference only. Final selection should be made with the assistance of a qualified installation technician. For any further information please contact our Technical Service HYDRAULIC STEERING SYSTEMS STEERING WHEEL TURNS single cylinder UP20 20cc UP25 25cc UP28 28cc UP33 33cc UP 39 39cc UP45 45 cc UP28-SVS UP33-SVS UP39-SVS 28cc 33cc 39cc UC94-OBF 4,7 - - - - - - - - UC128-OBF - 4,8 4,3 3,6 3,1 - - - - UC128-SVS - - - - - - 4,3 3,6 3,1 UC132-OBS - 5,3/6,5 4,7/5,8 4,0/4,9 3,4/4,2 2,9/3,6 - - - UC133-IOB - 5,6 4,7 4,0 3,4 2,9 - - - UC69-I 3,5 - - - - - - - - UC116-I - 4,6 4,1 3,5 3,0 - - - - UC168-I - 6,7 6,0 5,1 4,3 3,7 - - - UC215-I - 8,6 7,7 6,5 5,5 - - - - UC293-I - - - 8,9 7,5 6,5 - - - UC378-I - - - - 9,7 8,4 - - Suggested Suggested STEERING WHEEL TURNS double cylinder UP28 28cc UP33 33cc UP39 39cc UP45 45cc UP33-SVS UP39-SVS 33cc 39cc UC128-OBF - 7,3 6,2 5,3 - - UC128-SVS - - - - 7,3 6,2 UC132-OBS - 8,0/9,8 6,8/8,4 5,8/7,2 - - UC133-IOB - 8,0 6,8 5,8 - - UC116-I 8,2 7,0 6,0 5,2 - - UC168-I - - 8,6 7,4 - - UC215-I - - - 9,5 - - UP20 F - UP20 T HELM PUMPS 35 UP20 F NOTE: X52 tilt mechanism fits standard Ultraflex tilt mount rotary and rack and pinion steering helms as well as standard Ultraflex tilt mount hydraulic pumps. On high performance systems use X70-SVS tilt mechanism ■ X56 - 40198 C square flange permits to install the UP20F pump in an intermediate dashboard position UP20 F + X56 UP20 T + X52 mm - 5.2” 132 mm - 5.2” 132 Ø 115 mm - 4.5” X64 MOD. P. No. MOUNTING DISPLACEMENT/ REVOLUTION No. OF PISTONS RELIEF VALVE SETTING MAXIMUM WHEEL DIA. WEIGHT UP20 F 37939 U Front mount 20 cc - 1.2 cu. in 5 70 Bar - 1000 PSI 508 mm - 20” 3,6 kg - 8 lbs UP20 T 40153 D With X52 tilt 20 cc - 1.2 cu. in 5 70 Bar - 1000 PSI 406 mm - 16” 3,9 kg - 8.5 lbs 228 mm - 9” 62.2 mm 108.5 mm 2.5” 4.3” 127 mm - 5” 135 mm 5” ø127 - 5” 203 mm - 7.9” UP20 F DIMENSIONS ø115 mm - 4.5” ø76 -3” 174 mm 6.8” 81.32 mm - 3.2” ø 76 mm - 3” 404 mm - 15.9” 57 mm 2.2” UP20 T DIMENSIONS PUMPS FOR HYCO HYDRAULIC STEERING SYSTEMS FEATURES ■ Built-in lock valve for positive rudder lock ■ Integral relief valve for over-pressure protection ■ 3/4" tapered anodized aluminun shaft ■ Corrosion proof composite housing ■ Easy accessible lock valve and shaft seal for replacement ■ Includes elbow fittings for 3/8” tube ■ For use with UC94-OBF, UC68-OBS and UC69-I cylinders only ■ Tilt mechanism X52 - 39250 U for UP20 T pump Tilt range of 48º and five locking positions UP25 F - UP28 F UP33 F - UP39 F UP45 F FRONT MOUNT HELM PUMPS 36 UP25 F/28 F/33 F/39 F/45 F + X56 UP25 F/28 F/33 F/39 F/45 F + X57 MOD. P. No. MOUNTING DISPLACEMENT/ REVOLUTION No. OF PISTONS RELIEF VALVE SETTING MAXIMUM WHEEL DIA. WEIGHT UP25 F 39618 R Front mount 25 cc - 1.5 cu.in 5 70 Bar - 1000 PSI 710 mm - 28” 5 kg - 11 lbs UP28 F 39443 F Front mount 28 cc - 1.7 cu.in 5 70 Bar - 1000 PSI 710 mm - 28” 5 kg - 11 lbs UP33 F 39422 X Front mount 33 cc - 2.0 cu.in 7 70 Bar - 1000 PSI 710 mm - 28” 5 kg - 11 lbs UP39 F 39415 A Front mount 39 cc - 2.4 cu.in 7 70 Bar - 1000 PSI 710 mm - 28” 5 kg - 11 lbs UP45 F 41276 B Front mount 45 cc - 2.7 cu.in 7 70 Bar - 1000 PSI 710 mm - 28” 5 kg - 11 lbs mm - 5.2” 215 mm - 8.4” mm - 5.2” 132 Ø 76 mm 55 107 2.1” 4.2“ 53 2” - 3” Ø 115 mm - 4.5” X64 Ø 154 mm - 6” Ø 67 - 2.6” 132 FRONT MOUNT HELM PUMPS FEATURES ■ Available in five different displacement sizes ■ Compact design ■ Ball bearing piston race ■ Built-in lock valve for positive rudder lock (except UP25 NV F and UP33NV F) ■ Integral relief valve for over-pressure protection ■ 3/4” tapered stainless steel shaft ■ Easily accessible lock valve and shaft seal for replacement ■ Cast iron rotor for greater durability and longer life ■ 1/4” NPT fitting for 3/8” tube ■ Includes elbow fittings ■ UP45 F pump is ideal for double cylinder applications ■ Direct “drop-in” replacement for competing helms ■ X56 - 40198 C square flange or X57 - 39464 P round flange permit to install the pumps in an intermediate dashboard position. Ø 67 - 2.6” X57 UP25 F, UP28 F, UP33 F, UP39 F, UP45 F DIMENSIONS Ø 115 mm - 4.5” UP25 T - UP28 T - UP33 T UP39 T - UP45 T TILT MOUNT HELM PUMPS FEATURES ■ Available in five different displacement sizes ■ Compact design ■ Ball bearing piston race ■ Built-in lock valve for positive rudder lock ■ Integral relief valve for over-pressure protection ■ Stainless steel shaft ■ Easily accessible lock valve and shaft seal for replacement ■ Cast iron rotor for greater durability and longer life ■ 1/4” NPT fitting for 3/8” tube ■ Includes elbow fittings ■ UP45 T pump is ideal for double cylinder applications ■ Direct “drop-in” replacement for competing helms ■ Tilt mechanism: X52 - 39250 U Tilt range of 48º and five locking positions 37 NOTE: X52 tilt mechanism fits standard Ultraflex tilt mount rotary and rack and pinion steering helms as well as standard Ultraflex tilt mount hydraulic pumps. On high performance systems use X70-SVS tilt mechanism ■ KIT F (optional) - 39664 Y Remote fill adapter P. No. MOUNTING DISPLACEMENT/ REVOLUTION No. OF PISTONS RELIEF VALVE SETTING MAXIMUM WHEEL DIA. WEIGHT UP25 T 40803 T With X52 tilt 25 cc - 1.5 cu.in 5 70 Bar - 1000 PSI 406 mm - 16” 5 kg - 11 lbs UP28 T 39445 K With X52 tilt 28 cc - 1.7 cu.in 5 70 Bar - 1000 PSI 406 mm - 16” 5 kg - 11 lbs UP33 T 39446 M With X52 tilt 33 cc - 2.0 cu.in 7 70 Bar - 1000 PSI 406 mm - 16” 5 kg - 11 lbs UP39 T 39447 P With X52 tilt 39 cc - 2.4 cu.in 7 70 Bar - 1000 PSI 406 mm - 16” 5 kg - 11 lbs UP45 T 41277 D With X52 tilt 45 cc - 2.7 cu.in 7 70 Bar - 1000 PSI 406 mm - 16” 5 kg - 11 lbs MOD. Ø 115 mm - 4.5” 397 mm - 15.6” Ø 127 mm - 5” Ø 76 - 3” 174 - 6.8” ” Ø 127 - 5 196 - 7.7” 6° UP25 T, UP28 T, UP33 T, UP39 T, UP45 T DIMENSIONS TILT MOUNT HELM PUMPS X52 UP28 R - UP33 R - UP39 R UP45 R REAR MOUNT HELM PUMPS 38 FEATURES ■ Available in four different displacement sizes ■ Compact design ■ Ball bearing piston race ■ Built-in lock valve for positive rudder lock ■ Integral relief valve for over-pressure protection ■ 3/4” tapered stainless steel shaft ■ Easily accessible lock valve and shaft seal for replacement ■ Cast iron cylinder rotor for greater durability and longer life ■ 1/4” NPT fitting for 3/8” tube ■ Includes elbow fittings and white bezel ■ UP45 R pumps is ideal for double cylinder applications ■ X68 (optional) - 40894 Z Chrome bezel ■ KIT F (optional) - 39664 Y Remote fill adapter REAR MOUNT HELM PUMPS KIT F X68 MOD. P. No. MOUNTING DISPLACEMENT/ REVOLUTION No. OF PISTONS RELIEF VALVE SETTING MAXIMUM WHEEL DIA. WEIGHT UP28 R 39970 F Rear mount 28 cc - 1.7 cu.in 5 70 Bar - 1000 PSI 710 mm - 28” 5 kg - 11 lbs UP33 R 39969 X Rear mount 33 cc - 2.0 cu.in 7 70 Bar - 1000 PSI 710 mm - 28” 5 kg - 11 lbs UP39 R 39444 H Rear mount 39 cc - 2.4 cu.in 7 70 Bar - 1000 PSI 710 mm - 28” 5 kg - 11 lbs UP45 R 41278 F Rear mount 45 cc - 2.7 cu.in 7 70 Bar - 1000 PSI 710 mm - 28” 5 kg - 11 lbs FILLER PORT KIT “F” (OPTIONAL) BEZEL UP28 R, UP33 R, UP39 R, UP45 R DIMENSIONS UC94-OBF FRONT MOUNT CYLINDER FOR OUTBOARD ENGINES UP TO 150 HP TOTAL 39 UC94-OBF - Balanced: the number of turns lock-to-lock is equal port to starboard or vice-versa Adjustable boss style fittings for easy installation High resistance stainless steel connection bolt (ULTRABOLT) Intended for single engine applications of 150 HP and under, the UC94 cylinder is compatible with competing helms, hoses and oil, and is built to last with heavy duty stainless steel cylinder rod, seals and link assemblies. Constructed of top grade materials this cylinder is simple to install and fits almost every two and four stroke outboard engine in the market. See the application guide next page to ensure compatibility with your engine. The UC94 is recommended for use with the UP20 series helm and pre-made hose kits (Kit OB and Kit OB-BHBR). INNOVATIVE DESIGN (PATENTED): Split and pinned mounting rod for easy installation and bushings to prevent friction with engine tilt tube. Depending on the applications on the outboard engines, the UC94-OBF cylinder is available in 2 versions: 40154 F UC94-OBF/3 40161 C UC94-OBF/1 -/3 Volume 94 cc - 5.7 cu. in Output force 278 kg - 613 lbs Inside diameter 30 mm - 1.18” Stroke 186 mm - 7.3” 3/8” (9.5mm) Fittings For high pressure flex hose Bleed fittings DN5 Quick connect 78 mm 3.08” SPECIFICATIONS UC94-OBF 546 mm - 21.5” SPLASHWELL DIMENSION REQUIREMENTS Engine No. A B C 1 540 mm - 21.25” 152 mm - 5.98” 152 mm - 5.98” 2 1110 mm - 43.70” 152 mm - 5.98” 152 mm - 5.98” For twin engine applications, the minimum distance between the two engine centers is 21.6” (550 mm) OUTBOARD STEERING UC94-OBF/1 UC94-OBF CYLINDER APPLICATIONS ENGINE YEAR CYLINDER P. No. PACKAGED 50 – 75 – 90 2 Stroke 115 – 125 – 150 EFI 2 Stroke 75 – 90 – 115 - 125 Optimax 2 Stroke 135 – 150 Optimax 2 Stroke 40 – 50 – 60 EFI 4 Stroke 75 – 80 – 90 EFI 4 Stroke 100 – 115 EFI 4 Stroke 1990-2008 1990-2007 2004-to date 1999-to date 2004-to date 2000-to date 2007-to date UC94-OBF/1 UC94-OBF/1 UC94-OBF/3 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 40154 F 40154 F 40161 C 40154 F 40154 F 40154 F 40154 F HYCO 1 HYCO 1 HYCO 3 HYCO 1 HYCO 1 HYCO 1 HYCO 1 Evinrude E40-E50-E55-E60 2 Stroke E75-E90 2 Stroke E115-E130-E135 2 Stroke V4 E150 2 Stroke V6 2004-to date 2004-to date 1995-to date 1995-to date UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 40154 F 40154 F 40154 F 40154 F HYCO 1 HYCO 1 HYCO 1 HYCO 1 Yamaha® 60-70 2 Stroke 75C-90 2 Stroke 115C-130B 2 Stroke 150F 150 HPDI VMAX 2 Stroke F60-F75-F80 EFI 4 Stroke F90-F100-F115-F150 EFI 4 Stroke F80-F100 4 Stroke F115-F150 1984-2008 1998-2008 1990-2008 1996-2007 2000-2008 1999-2007 1999-2007 2000-to date 2004-to date UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 40154 F 40154 F 40154 F 40154 F 40154 F 40154 F 40154 F 40154 F 40154 F HYCO 1 HYCO 1 HYCO 1 HYCO 1 HYCO 1 HYCO 1 HYCO 1 HYCO 1 HYCO 1 Honda® BF75-BF90 4 Stroke BF115D BF115A BF130A BF135-BF150 4 Stroke BF90-BF150 V-TEC 4 Stroke 1995-to date 1998-2009 2009-to date 1998-2005 2005-to date 2008-to date UC94-OBF/1 UC94-OBF/3 UC94-OBF/1 UC94-OBF/3 UC94-OBF/1 UC94-OBF/1 40154 F 40161C 40154 F 40161C 40154 F 40154 F HYCO 1 HYCO 3 HYCO 1 HYCO 3 HYCO 1 HYCO 1 DF70-80-90 4 Stroke DF100-115-140 4 Stroke* DF100-115-140 4 Stroke new model DF150 4 Stroke 1998-to date 1998-2008 2008-to date 2006-to date UC94-OBF/1 UC94-OBF/1* UC94-OBF/1 UC94-OBF/1 40154 F 40154 F 40154 F 40154 F HYCO 1 HYCO 1 HYCO 1 HYCO 1 Tohatsu® Nissan® 50-60-70-90 2 Stroke 115-120-140 2 Stroke 40-50TLDI 4 Stroke 70-90-115 TLDI 4 Stroke 2004-to date 2004-to date 2004-to date 2004-to date UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 40154 F 40154 F 40154 F 40154 F HYCO 1 HYCO 1 HYCO 1 HYCO 1 Selva® 50 Madeira/ Bull shark-60 Grey Shark/St.tropez- 70 Mako Shark 2 Stroke 80 Portofino/Tigershark 2 Stroke 150 White Shark 2 Stroke 50-60 Dorado efi 4 Stroke 100 EFI Marlin -115 EFI Narwhal-150EFI Killer Whale 4 Stroke 2000-to date UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 40154 F 40154 F 40154 F 40154 F 40154 F HYCO 1 HYCO 1 HYCO 1 HYCO 1 HYCO 1 2001-2007 2001-2007 1995-2007 UC94-OBF/1 UC94-OBF/1 UC94-OBF/1 40154 F 40154 F 40154 F HYCO 1 HYCO 1 HYCO 1 Mercury® Mariner® 40 WARNING The UC94-OBF front mount cylinder is recommended for use with outboard engines 150 hp total and less and where the boat speed does not exceed 40 mph (40 knots) ® Not intended for use in racing application Suzuki® WARNING These recommendations should be used as a general reference only. For any further information please contact our Technical Service. Johnson® POWER BJ60-70 4 Stroke BJ90-115-140 4 Stroke J90-115 V4 2 Stroke 1995-2008 2001-2007 OUTBOARD STEERING *NOTE: Suzuki® engines built from 1998 to 2008 installing UC94-OBF/1 cylinder require optional KIT SU - 41954W. UC94-OBF/1 on SUZUKI® 150 HP UC94-OBF/1 on HONDA® 150 HP UC128-OBF FRONT MOUNT CYLINDER 41 UC128-OBF - Balanced: the number of turns lock-to-lock is equal port to starboard or vice-versa Adjustable boss style fittings for easy and leak free installation High resistence stainless steel connection bolt (ULTRABOLT) Compatible with competing helms, hoses and oil, the UC128 cylinder is built to last with heavy duty stainless steel cylinder rod, seals and link assemblies. Constructed of top grade materials this cylinder is simple to install and fits almost every two and four stroke outboard engine in the market. See the application guide next page to choose the appropriate cylinder (UC128-OBF/1, UC128-OBF/2 or UC128-OBF/3) for your application. The UC128 cylinders are recommended for use with UP25, UP28, UP33 and UP39 series helms and preassembled hoses (Kit OB and Kit OB-BHBR). Depending on the applications on the outboard engines, the UC128-OBF is available in 3 versions: UC128-OBF/1 39423 Z UC128-OBF/2 39966 R UC128-OBF/3 39967 T UC128P-OBF/1 40106 U 76,2 mm 3.0” UC128P-OBF UC128-OBF DIMENSIONS 544 mm - 21.43” UC128P-OBF/2 40107 W OUTBOARD STEERING In the applications with dual UC128-OBF cylinder it is necessary to order a standard UC128-OBF cylinder (link arm attached to the starboard side of the cylinder) and a port UC128P-OBF cylinder (link arm attached to the port side of the cylinder). See appropriate section for A90 tie bar required for use on dual engine/dual cylinder applications. Depending on the applications on the outboard engines, the UC128P-OBF port cylinder is available in 2 versions: UC128-OBF FRONT MOUNT CYLINDER SPECIFICATIONS SPLASHWELL DIMENSION REQUIREMENTS UC128-OBF/1 -/2 -/3 Volume 120 cc - 7.3 cu. in Output force 450 kg - 992 lbs Inside diameter 35 mm - 1.37” Stroke 185 mm - 7.28” 3/8” (9,5 mm) Fittings For high pressure flex hose Bleed fittings DN5 Quick connect Engine No. A B C 1 560 mm - 22.05” 152 mm - 5.98” 152 mm - 5.98” 2 1110 mm - 43.70” 152 mm - 5.98” 152 mm - 5.98” For twin engine applications minimum engine center distance is 21.6” (550 mm) 42 UC128-OBF CYLINDER APPLICATIONS ENGINE MODEL YEAR CILINDER P. NO. PACKAGED 2004-to date 1999-to date 1999-to date Mercury® Mariner® 75-90-115-125 Optimax 2 Stroke 135-150-175 Optimax 2 Stroke 200-225-250 Optimax 2 Stroke RACING 300 Optimax 2 Stroke 100-115 EFI 4 Stroke 115-125-150 EFI 2 Stroke 225-250 EFI 2 Stroke 250 Saltwater EFI 4 Stroke 135-150-175-200 Verado L4 4 Stroke UC128-OBF/3 UC128-OBF/1 UC128-OBF/1 UC128-OBF/1 UC128-OBF/1 UC128-OBF/1 UC128-OBF/1 UC128-OBF/1 UC128-OBF/1 39967 T 39423 Z 39423 Z 39423 Z 39423 Z 39423 Z 39423 Z 39423 Z 39423 Z PROTECH 3 PROTECH 1 PROTECH 1 PROTECH 1 PROTECH 1 PROTECH 1 PROTECH 1 PROTECH 1 Evinrude® E75-E90 2 Stroke E115-E130-E135 2 Stroke V4 E150-E175-E200 2 Stroke V6 E200 HO- E225-E250 2 Stroke V6 E250 HO- E300 2 Stroke V6 2004-to date 1995-to date 1995-to date 1995-to date UC128-OBF/2 UC128-OBF/2 UC128-OBF/2 UC128-OBF/2 UC128-OBF/2 39966 R 39966 R 39966 R 39966 R 39966 R PROTECH 2 PROTECH 2 PROTECH 2 PROTECH 2 PROTECH 2 Yamaha® 75C-90 2 Stroke 115C-130B 2 Stroke 150F-200F-250G 2 Stroke 150 HPDI VMAX 2 Stroke 175-200-225-250-300 HPDI VMAX 2 St. F70 4 Stroke F90-F100-F115-F150 EFI 4 Stroke F200-F225-F250 4 Stroke F115-F150 F200-F225-F250-F300 4 Stroke F350 4 Stroke 1998-2008 1990-2008 1996-2007 2000-2008 2000-2008 2010-to date 1999-2007 2002-2007 2004-to date 2006-to date 2008-to date UC128-OBF/2 UC128-OBF/2 UC128-OBF/2 UC128-OBF/2 UC128-OBF/2 UC128P-OBF/1 UC128-OBF/1 UC128-OBF/2 UC128-OBF/1 UC128-OBF/2 see UC128-SVS 39966 R 39966 R 39966 R 39966 R 39966 R 40106U 39423 Z 39966 R 39423 Z 39966 R SilverSteer PROTECH 2 PROTECH 2 PROTECH 2 PROTECH 2 PROTECH 2 PROTECH 1 PROTECH 2 PROTECH 1 PROTECH 2 - Honda® BF75-90 4 Stroke BF115D BF115A BF130A BF135-150 4 Stroke BF90-BF150 V-TEC 4 Stroke BF175-200-225 4 Stroke 1995-to date 1998-2009 2009-to date 1998-2005 2005-to date 2008-to date 2001-to date UC128-OBF/1 UC128-OBF/3 UC128-OBF/1 UC128-OBF/3 UC128-OBF/1 UC128-OBF/1 UC128-OBF/1 39423 Z 39967 T 39423 Z 39967 T 39423 Z 39423 Z 39423 Z PROTECH 1 PROTECH 3 PROTECH 1 PROTECH 3 PROTECH 1 PROTECH 1 PROTECH 1 Suzuki® DF70-80-90 4 Stroke DF100-115-140 4 Stroke* DF100-115-140 4 Stroke new model DF150-175 4 Stroke DF200-DF225-DF250-DF300 1998-to date 1998-2008 2008-to date 2006-to date UC128-OBF/2 UC128-OBF/1* UC128-OBF/1 UC128-OBF/1 UC128-OBF/2 39966 R 39423 Z 39423 Z 39423 Z 39966 R PROTECH 2 PROTECH 1 PROTECH 1 PROTECH 1 PROTECH 2 Tohatsu® 115-120-140 2 Stroke 70-90-115 TLDI 4 Stroke 2004-to date 2004-to date UC128-OBF/2 39966 R UC128-OBF/1 39423 Z PROTECH 2 PROTECH 1 1995-to date UC128-OBF/1 39423 Z PROTECH 1 Selva® 80 Portofino/Tigershark 2 Stroke 150 White Shark 2 Stroke 100EFI Marlin -115 EFI Narwhal150EFI Killer Whale 4 Stroke 2001-2007 2000-to date UC128-OBF/2 UC128-OBF/1 39966 R 39423 Z PROTECH 2 PROTECH 1 BJ90-115-140 4 Stroke J90-115 V4 2 Stroke J150-175 V6 2 Stroke J200-225 V6 4 Stroke 2001-2007 1995-2007 1995-2007 2004-2007 UC128-OBF/1 UC128-OBF/2 UC128-OBF/2 UC128-OBF/2 39423 Z 39966 R 39966 R 39966 R PROTECH 1 PROTECH 2 PROTECH 2 PROTECH 2 WARNING OUTBOARD STEERING These recommendations should be used as a general reference only. Final selection should be made with the assistance of a qualified installation technician. For any further information please contact our Technical Service. Johnson ® 2007-to date 1990-2007 2000-2007 2004-2006 *NOTE: Suzuki® engines built from 1998 to 2008 installing UC128-OBF/1 cylinder require optional KIT SU - 41954W. For higher horsepower applications, high performance SilverSteer™ cylinder is recommended. UC128-OBF CYLINDER SYSTEM APPLICATION Single engine Single cylinder Up to 300 hp max ORDER GUIDE: WHEEL TURNS 4,8 (UP25) 4,3 (UP28) COMPONENTS Cylinder Helm pump Hose Kit Oil Steering wheel MODEL QTY UC128-OBF UP25 or UP28 KIT OB OIL 15 1 1 1 2 1 (Wheel selection) For a second station add: 1 UP25 or UP28 helm pump, 1 KIT OB-2S fitting kit, 1 KIT OB, 1 OIL 15, 1 steering wheel WARNING The UC128-OBF front mount cylinder is not recommended for use in installations where the boat speed exceeds 50 mph (50 knots) (60 mph (60 knots) in dual engine, dual cylinder and counter rotating engines application). Not intended for use in racing application. NOTE: For high performance applications SilverSteer™ systems are recommended. Dual engine Single cylinder Up to 300 hp max (non-counter rotating engine) Up to 500 hp max (counter rotating engine) 4,8 (UP25) 4,3 (UP28) Cylinder Helm pump Hose Kit Oil Tie bar Steering wheel UC128-OBF UP25 or UP28 KIT OB OIL 15 A94 (Wheel selection) 1 1 1 2 1 1 43 For a second station add: 1 UP25 or UP28 helm pump, 1 KIT OB-2S fitting kit, 1 KIT OB, 1 OIL 15, 1 steering wheel Dual engine Dual cylinder Up to 500 hp max (non-counter rotating engines) 6,1 (UP39) Up to 600 hp max (counter rotating engines) 5,3 (UP45) Cylinder Cylinder Port Helm pump Hose Kit Oil Tie bar Steering wheel Connection Kit UC128-OBF UC128P-OBF UP39 or UP45 KIT OB OIL 15 A90 (Wheel selection) KIT OB-DBR 1 1 1 2 3 1 1 1 For a second station add: 1 UP39 or UP45 helm pump, 1 KIT OB-2S fitting kit, 1 KIT OB, 2 T fittings 39502 V, 1 OIL 15, 1 steering wheel WARNING NOTE: Three outboard engine applications are available with UC128-OBF cylinder. For any further and detailed information, please contact our Technical Service. For triple outboard engines, dual cylinder applications, please refer to tie-bar section. OUTBOARD STEERING Dual engine dual cylinder application diagram These steering systems can only be used when the engine is in compliance with the approved U.S. Coast Guard vessel horsepower rating. When installing UC128-OBF cylinder in conjunction with an ENGINE JACK PLATE trim system, a manual clearence check must be made in all moveable positions. Failure to comply with the installation manual for engine application, cylinder/hose clearence, and approved hydraulic fluids, may result in loss of steering, causing serious property damage and / or personal injury. UC132-OBS SIDE MOUNT CYLINDER 44 WARNING The UC132-OBS is not intended for use with 1500 psi UP-SVS Series helms. UC132-OBS Unbalanced: the number of turns lock-to-lock is not equal port to starboard and vice-versa SPECIFICATIONS UC132-OBS - 39430 W Volume 132 / 163 cc - 8 / 9.95 cu. in Output force 464 / 574 kg - 1023 / 1265 lbs Inside diameter 32 mm - 1.25” Stroke 203 mm - 8” 3/8” (9,5 mm) fittings For high pressure flex hose UC132-OBS side mount cylinder features a turning nut for fast and easy installation to the engine tube (PATENTED) 340 mm 13.39” Clearence required at the engine tube side: 375 mm (14.76”) UC132-OBS DIMENSIONS ORDER GUIDE: SYSTEM APPLICATION Single engine Single cylinder Up to 300 hp max WHEEL TURNS 5,3/6,5 (UP25) 4,7/5,8 (UP28) COMPONENTS Cylinder Helm pump Hose Kit Oil Steering wheel MODEL QTY UC132-OBS UP25 or UP28 KIT OB OIL 15 1 1 1 2 1 (Wheel selection) OUTBOARD STEERING For a second station add: 1 UP25 or UP28 helm pump, 1 KIT OB-2S fitting kit, 1 KIT OB, 1 OIL 15, 1 steering wheel WARNING: the UC132-OBS side mount cylinder is not recommended for use in installations where the boat speed exceeds 45 mph (45 knots) and the power exceeds max Coast Guard recommendation for the boat. Not intended for use in racing application. Dual engine Single cylinder Up to 300 hp max (non-counter rotating engine) 5,3/6,5 (UP25) Up to 450 hp max (counter rotating engine) 4,7/5,8 (UP28) Cylinder Helm pump Hose Kit Oil Tie bar Steering wheel UC132-OBS UP25 or UP28 KIT OB OIL 15 A92 (Wheel selection) 1 1 1 2 1 1 For a second station add: 1 UP25 or UP28 helm pump, 1 KIT OB-2S fitting kit, 1 KIT OB, 1 OIL 15, 1 steering wheel Dual engine Dual cylinder Up to 500 hp max (non-counter rotating engines) 6,7/8,3 (UP39) Up to 600 hp max (counter rotating engines) 5,8/7,3 (UP45) Cylinder Helm pump Hose Kit Oil Tie bar Steering wheel UC132-OBS UP39 or UP45 KIT OB OIL 15 A92 (Wheel selection) For a second station add: 1 UP39 or UP45 helm pump, 1 KIT OB-2S fitting kit, 1 KIT OB, 2 tee fittings 39502 V, 1 OIL 15, 1 steering wheel WARNING: THIS APPLICATION REQUIRES THAT THE THREADS ON THE TILT TUBE EXTEND AT LEAST 0.6” (15 mm) FROM BOTH SIDES. 2 1 2 3 1 1 HIGH PRESSURE FLEXIBLE HOSES KIT OB KIT OB : HOSE KIT FOR SINGLE STATION INSTALLATION Two high pressure flexible hoses with pre-crimped brass fittings and bend restrictors on both ends. Recommended for use with all Ultraflex helms with 1000 psi relief valves. 45 KIT OB-BHBR: HOSE KIT FOR SINGLE STATION INSTALLATION Two high pressure flexible hoses with pre-crimped brass fittings, bulkhead fittings and bend restrictors on both ends. Recommended for use with all Ultraflex helms with 1000 psi relief valves. KIT 0B-BHBR LENGTH KIT OB-02 KIT OB-BHBR-02 2’ KIT OB-04 KIT OB-BHBR-04 4’ KIT OB-06 KIT OB-BHBR-06 6’ KIT OB-08 KIT OB-BHBR-08 8’ KIT OB-10 KIT OB-BHBR-10 10’ KIT OB-12 KIT OB-BHBR-12 12’ KIT OB-14 KIT OB-BHBR-14 14’ KIT OB-16 KIT OB-BHBR-16 16’ KIT OB-18 KIT OB-BHBR-18 18’ KIT OB-20 KIT OB-BHBR-20 20’ KIT OB-22 KIT OB-BHBR-22 22’ KIT OB-24 KIT OB-BHBR-24 24’ KIT OB-26 KIT OB-BHBR-26 26’ KIT OB-28 KIT OB-BHBR-28 28’ KIT OB-30 KIT OB-BHBR-30 30’ KIT OB-DBR : DUAL CYLINDER/ DUAL ENGINE CONNECTION KIT Two high pressure flexible hoses, with pre-cimped fittings and bend restrictors on both ends. Not recommended for use with SilverSteer™ Series cylinders. Three lengths available: 2’, 3’, 4’ KIT OB-DBR LENGTH KIT OB-DBR-02 2’ KIT OB-DBR-03 3’ KIT OB-DBR-04 4’ KIT OB-DBR KIT OB-2S: FITTINGS FOR A SECOND STEERING STATION OR AUTOPILOT INSTALLATION It includes all necessary fittings and 8 m (26.3 ft) of 3/8” dia. nylon tube for the compensating line KIT OB-2S - 39539 V KIT OB-2S OUTBOARD STEERING KIT OB KIT OB-BHBR STANDARD OUTBOARD HYDRAULIC STEERING SYSTEMS PACKAGED IN A BOX HYCO-OBF WHEEL TURNS 4,7 For outboard engines up to 150 hp HYCO package kit contains: UP20 F UC94-OBF 46 Front mount helm pump. Front mount outboard cylinder Specify engine type when ordering. HYCO-1 - with UC94-OBF/1 cylinder OIL 15 Hydraulic oil - 2 quarts. KIT OB OPTIONAL Hose kit with preassembled fittings Specify length required when ordering The wheel is not included. WARNING: Depending on the applications, the UC94-OBF is available in 2 versions: UC94-OBF/1 and UC94-OBF/3. UC94-OBF/1 cylinder is not suitable for HONDA® BF115 and BF130 engines and Mercury® OptimaxTM 75, 90, 115. For these engines UC94-OBF/3 is available. HYCO-1 Featuring the unique split tilt tube rod that allows for installation of the UC94 cylinder without removing the engine, the Hyco is an easy and affordable outboard hydraulic steering solution for boats with 150 horsepower and under. Coupled with the composite UP20 helm, the Hyco offers effortless steering with 5 turns lock to lock. And, it is applicable to almost all 2 and 4 stoke outboards engines. PROTECH WHEEL TURNS 4,29 PROTECH package kit contains: OUTBOARD STEERING UP28 F UC128-OBF Front mount helm pump. Front mount outboard cylinder. Specify engine type when ordering. PROTECH 1 - with UC128-OBF/1 cylinder PROTECH 2 - with UC128-OBF/2 cylinder PROTECH 3 - with UC128-OBF/3 cylinder OIL 15 Hydraulic oil - 2 quarts . KIT OB OPTIONAL Hose kit with preassembled fittings. Specify length required when ordering The wheel is not included. Durability and performance define the Protech front mount outboard steering package. From the stainless steel helm shaft, heavy duty shaft seals, carbon steel piston and 304 electropolished and passivated stainless link assemblies, the Protech is built for maximum longevity and peak performance. Adjustable boss style fittings allow precise hose routing without the risk of breaking the fittings by overtightening or leaking fittings from loosening during installation, a common problem on competing cylinders. PROTECH HIGH PERFORMANCE STEERING SYSTEMS UP28 F-SVS – UP33 F-SVS – UP39 F-SVS FRONT MOUNT HELM PUMPS SilverSteer™ SVS helms have been specifically designed for high torque applications such as bass boats, flats boats, and boats with shallow dead rise and high horsepower. Featuring a 1500 psi check valve and a patented pressure valve that enhances responsiveness, the SilverSteer™ helms will deliver very precise steering at all torque loads. The SVS helms are always to be installed in conjunction with the UC128-SVS cylinders and the Kit OB-SVS hoses, which are also specifically designed for high torque applications. The front mount version is a direct drop-in replacement for competing helms. Both the front mount and tilt helms feature stainless steel shafts and adjustable 45° boss style fittings. ■ Easily accessible lock valve and shaft seal for replacement ■ Cast iron rotor for greater durability and longer life ■ Complete with fittings adjustable at 45° for 3/8” tube MOD. P. No. MOUNTING DISPLACEMENT/ No. OF PISTONS REVOLUTION UP28 F-SVS 41280 S Front mount 28 cc - 1.7 cu.in UP33 F-SVS 41327 S Front mount UP39 F-SVS 41876 C Front mount RELIEF VALVE SETTING MAXIMUM WHEEL DIA. WEIGHT 5 105 bar - 1500 PSi 710 mm - 28” 5 kg - 11 lbs 33 cc - 2.0 cu.in 7 105 bar - 1500 PSi 710 mm - 28” 5 kg - 11 lbs 39 cc - 2.4 cu.in 7 105 bar - 1500 PSi 710 mm - 28” 5 kg - 11 lbs 215 mm - 8.4” 55 107 2.1” 4.2“ Ø 67 - 2.6” Ø 76 mm - 3” Ø 67 - 2.6” UP28 F-SVS, UP33 F-SVS and UP39 F-SVS DIMENSIONS 53 2” Ø 115 mm - 4.5” SilverSteer™ - OUTBOARD STEERING SYSTEMS FEATURES ■ Available in three different displacement sizes ■ Compact design ■ Ball bearing piston race ■ Built-in lock valve for positive rudder lock ■ Integral relief valve for over-pressure protection 105 bar (1500 psi) ■ 3/4” tapered stainless steel shaft 47 HIGH PERFORMANCE OUTBOARD STEERING SYSTEMS UP28 T-SVS – UP33 T-SVS – UP39 T-SVS TILT MOUNT HELM PUMPS FEATURES 48 ■ Available in three different displacement sizes ■ Compact design ■ Ball bearing piston race ■ Built-in lock valve for positive rudder lock (patented) ■ Integral relief valve for over- ■ ■ ■ ■ ■ ■ WARNING: X52 standard tilt mechanism cannot be used on SilverSteer™ high performance helm pumps KIT-F (optional) – 39664 Y Remote fill adapter X70-SVS DISPLACEMENT/ REVOLUTION No. OF PISTONS RELIEF VALVE SETTING MAXIMUM WHEEL DIA. WEIGHT UP28 T-SVS 41814 D With Con X70-SVS X70-SVS 28 cc - 1.7 cu.in 5 105 Bar - 1500 PSI 406 mm - 16” 5 kg - 11 lbs UP33 T-SVS 41815 F With Con X70-SVS X70-SVS 33 cc - 2.0 cu.in 7 105 Bar - 1500 PSI 406 mm - 16” 5 kg - 11 lbs UP39 T-SVS 41881 V With Con X70-SVS X70-SVS 39 cc - 2.4 cu.in 7 105 Bar - 1500 PSI 406 mm - 16” 5 kg - 11 lbs MODEL MOD. P. No. MOUNTING Ø 115 mm - 4.5” 397 mm - 15.6” Ø 127 mm - 5” Ø 76 - 3” 174 - 6.8” ” Ø 127 - 5 SilverSteer™ - OUTBOARD STEERING SYSTEMS ■ pressure protection 105 bar (1500 psi) Stainless steel shaft Easily accessible lock valve and shaft seal for replacement Cast iron rotor for greater durability and longer life Complete with fittings adjustable at 45° for 3/8” tube Tilt mechanism for SilverSteer™ systems: X70-SVS – 41880 T Tilt range of 48° and five locking positions 196 - 7.7” 6° UP28 T-SVS, UP33 T-SVS, UP39 T-SVS DIMENSIONS HIGH PERFORMANCE OUTBOARD STEERING SYSTEMS UC128-SVS FRONT MOUNT CYLINDER 49 UC128-SVS – Balanced: the number of turns lock-to-lock is equal port to starboard or vice-versa Adjustable boss style fittings for easy and leak free installation High resistance stainless steel connection bolt (ULTRABOLT) UC128/1-SVS 41281U UC128/2-SVS 41282W UC128/3-SVS 41283Y In the applications with dual UC128-SVS cylinder it is necessary to order a standard UC128-SVS cylinder (link arm attached to the starboard side of the cylinder) and a port UC128-SVS cylinder (link arm attached to the port side of the cylinder). See appropriate section for A90 tie bar required for use on dual engine/dual cylinder applications. Depending on the applications on the outboard engines, the UC128P-SVS port cylinder is available in 2 versions: 76,2 mm 3.0” UC128P-SVS 544 mm - 21.43” UC128-SVS, UC128P-SVS DIMENSIONS UC128P/1-SVS 41328U UC128P/2-SVS 41329W SPECIFICATIONS UC128/1 -/2 -/3 SVS Volume 120 cc - 7.3 cu. in Output force 450 kg - 992 lbs Inside diameter 35 mm - 1.37” Stroke 185 mm - 7.28” 3/8” (9.5mm) Fittings For high pressure flex hose Bleed fittings DN5 Quick connect SilverSteer™ - OUTBOARD STEERING SYSTEMS Specially designed for high performance, high torque applications the SilverSteer™ UC128 SVS cylinder is recommended for bass boats, flat boats and tournament fishing boats. Compatible with competing helms, hoses and oil, the UC128-SVS is built to last with heavy duty stainless steel cylinder rod, seals and link assemblies. Constructed of top grade materials this cylinder is simple to install and fits almost every 2 and 4 stroke outboard engine in the market. See the application guide next page to choose the appropriate cylinder (UC128-SVS/1, UC128-SVS/2 or UC128-SVS/3) for your application. Depending on the applications on the outboard engines, the UC128-SVS is available in 3 versions: SPLASHWELL DIMENSION REQUIREMENTS Engine No. A B C 1 560 mm - 22.05” 152 mm - 5.98” 152 mm - 5.98” 2 1110 mm - 43.70” 152 mm - 5.98” 152 mm - 5.98” For twin engine applications minimum engine center distance is 21.6” (550 mm) 50 UC128-SVS CYLINDER APPLICATIONS ENGINE YEAR CYLINDER P. No. PACKAGED 115-125-150 EFI 2 Stroke 225-250 EFI 2 Stroke 135-150-175 Optimax 200-225-250 Optimax RACING 300 Optimax 250 Saltwater EFI 4 Stroke 135-150-175-200 Verado L4 1990-2007 2000-2007 1999-to date 1999-to date UC128/1-SVS UC128/1-SVS UC128/1-SVS UC128/1-SVS UC128/1-SVS UC128/1-SVS UC128/1-SVS 41281 U 41281 U 41281 U 41281 U 41281 U 41281 U 41281 U Silversteer 1 Silversteer 1 Silversteer 1 Silversteer 1 Silversteer 1 Silversteer 1 Silversteer 1 Evinrude® E115-E130-E135 2 Stroke V4 E150-E175-E200 2 Stroke V6 E200 HO- E225-E250 2 Stroke V6 E250HO- E300 2 Stroke V6 1995-to date 1995-to date 1995-to date UC128/2-SVS UC128/2-SVS UC128/2-SVS UC128/2-SVS 41282 W 41282 W 41282 W 41282 W Silversteer 2 Silversteer 2 Silversteer 2 Silversteer 2 Yamaha® 115C-130B 2 Stroke 150F-200F-250G 2 Stroke 150 HPDI VMAX 2 Stroke 175-200-225-250-300 HPDI VMAX 2 St. F115-F150 EFI 4 Stroke F200-F225-F250 4 Stroke F115-F150 F200-F225-F250-F300-F350 4 Stroke 1998-2008 1996-2007 2000-2008 2000-2008 1999-2007 2002-2007 2004-to date 2006-to date UC128/2-SVS UC128/2-SVS UC128/2-SVS UC128/2-SVS UC128/1-SVS UC128/2-SVS UC128/1-SVS UC128/2-SVS 41282 W 41282 W 41282 W 41282 W 41281 U 41282 W 41281 U 41282 W Silversteer 2 Silversteer 2 Silversteer 2 Silversteer 2 Silversteer 1 Silversteer 2 Silversteer 1 Silversteer 2 BF135-150 4 Stroke BF150 V-TEC 4 Stroke BF175-BF200-BF225 4 Stroke 2005-to date 2008-to date 2001-to date UC128/1-SVS UC128/1-SVS UC128/1-SVS 41281 U Silversteer 1 41281 U Silversteer 1 41281 U Silversteer 1 DF100-115-140 4 Stroke* DF100-115-140 4 Stroke DF150-175 4 Stroke DF200-DF225-DF250-DF300 1998-2008 2008-to date 2006-to date UC128/1-SVS* UC128/1-SVS UC128/1-SVS UC128/2-SVS 41281 U 41281 U 41281 U 41282 W 115-120-140 2 Stroke 70-90-115 TLDI 4 Stroke 2004-to date 2004-to date UC128/2-SVS 41282 W Silversteer 2 UC128/1-SVS 41281 U Silversteer 1 Selva 80 Portofino/Tigershark 2 Stroke 150 White Shark 2 Stroke 100EFI Marlin -115 EFI Narwhal150EFI Killer Whale 4 Stroke 1995-2008 2001-2007 2000-to date UC128/2-SVS 41281 U Silversteer 2 UC128/1-SVS 41282 W Silversteer 1 UC128/2-SVS 41281 U Silversteer 2 Johnson® BJ90-115-140 4 Stroke J90-115 V4 2 Stroke J150-175 V6 2 Stroke J200-225 V6 4 Stroke 2001-2007 1995-2007 1995-2007 2004-2007 UC128/1-SVS 41281 U Silversteer 1 UC128/2-SVS 41282 W Silversteer 2 UC128/2-SVS 41282 W Silversteer 2 UC128/2-SVS 41282 W Silversteer 2 SilverSteer™ - OUTBOARD STEERING SYSTEMS Mercury® Mariner® WARNING These recommendations should be used as a general reference only. Final selection should be made with the assistance of a qualified installation technician. For any further information please contact our Technical Service. Honda® ® Suzuki Tohatsu® ® POWER 2004-2006 Silversteer 1 Silversteer 1 Silversteer 1 Silversteer 2 *NOTE: Suzuki® engines built from 1998 to 2008 installing UC128/1-SVS cylinder require optional KIT SU - 41954W. SYSTEM APPLICATION Single Engine Single Cylinder Up to 350 hp max ORDER GUIDE: WARNING The UC128-SVS front mount cylinder is not recommended for use in installations where the boat speed exceeds 60 mph (60 knots); 65 mph (60 knots) in dual engine, dual cylinder and counter rotating engines application). Not intended for use in racing application. WHEEL TURNS 4,3 (UP28) 3,6 (UP33) COMPONENTS Cylinder Helm pump Hose Kit Oil Steering wheel MODEL QTY UC128-SVS UP28 or UP33-SVS KIT OB-SVS OIL 15 1 1 1 2 1 (Wheel selection) For a second station add: 1 UP28-SVS or UP33-SVS helm pump, 1 KIT OB-2S fitting kit, 1 KIT OB-SVS, 1 OIL 15, 1 steering wheel Dual engine Single cylinder Up to 350 hp max (non-counter rotating engine) Up to 600 hp max (counter rotating engine) 4,3 (UP28) 3,6 (UP33) Cylinder Helm pump Hose Kit Oil Tie bar Steering wheel UC128-SVS UP28 or UP33-SVS KIT OB-SVS OIL 15 A94 (Wheel selection) 1 1 1 2 1 1 For a second station add: 1 UP28-SVS or UP33-SVS helm pump, 1 KIT OB-2S fitting kit, 1 KIT OB-SVS, 1 l OIL 15, 1 steering wheel Dual engine Dual cylinder Up to 600 hp max (non-counter rotating engines) Up to 700 hp max (counter rotating engines) 6,1 (UP39) Cylinder Cylinder Port Helm pump Hose Kit Oil Tie bar Steering wheel Connection Kit UC128-SVS UC128P-SVS UP39-SVS KIT OB-SVS OIL 15 A90 (Wheel selection) KIT OB-DBR-SVS 1 1 1 2 3 1 1 1 For a second station add: 1 UP39-SVS helm pump, 1 KIT OB-2S fitting kit, 1 KIT OB-SVS, 2 T fittings 39502 V, 1 OIL 15, 1 steering wheel ATTENTION: The SilverSteer™ helm pumps are always to be installed in conjunction with the UC128SVS cylinder and the Kevlar reinforced hose kit KIT OB-SVS. Dual engine dual cylinder application diagram NOTE: Three outboard engine applications are available with UC128-SVS cylinder. For any further and detailed information, please contact our Technical Service. 51 For triple outboard engines, dual cylinder applications, please refer to tie-bar section. SilverSteer™ - OUTBOARD STEERING SYSTEMS UC128-SVS CYLINDER HIGH PERFORMANCE OUTBOARD STEERING SYSTEMS 52 KIT OB-SVS : HOSE KIT FOR SINGLE STATION INSTALLATION FOR SILVERSTEER™ SYSTEMS Two high pressure flexible hoses with pre-crimped nickel plated brass fittings and bend restrictors on both ends. Recommended for use with all Ultraflex SVS helms with 1500 psi relief valves. KIT OB-SVS SilverSteer™ - OUTBOARD STEERING SYSTEMS KIT OB-BHBR-SVS : HOSE KIT FOR SINGLE STATION INSTALLATION FOR SILVERSTEER™ SYSTEMS Two high pressure flexible hoses with pre-crimped nickel plated brass fittings, bulkhead fittings and bend restrictors on both ends. Recommended for use with all Ultraflex SVS helms with 1500 psi relief valves. KIT OB-SVS KIT 0B-BHBR-SVS LENGTH KIT OB-SVS-02 KIT OB-BHBR-SVS-02 2’ KIT OB-SVS-04 KIT OB-BHBR-SVS-04 4’ KIT OB-SVS-06 KIT OB-BHBR-SVS-06 6’ KIT OB-SVS-08 KIT OB-BHBR-SVS-08 8’ KIT OB-SVS-10 KIT OB-BHBR-SVS-10 10’ KIT OB-SVS-12 KIT OB-BHBR-SVS-12 12’ KIT OB-SVS-14 KIT OB-BHBR-SVS-14 14’ KIT OB-SVS-16 KIT OB-BHBR-SVS-16 16’ KIT OB-SVS-18 KIT OB-BHBR-SVS-18 18’ KIT OB-SVS-20 KIT OB-BHBR-SVS-20 20’ KIT OB-SVS-22 KIT OB-BHBR-SVS-22 22’ KIT OB-SVS-24 KIT OB-BHBR-SVS-24 24’ KIT OB-SVS-26 KIT OB-BHBR-SVS-26 26’ KIT OB-SVS-28 KIT OB-BHBR-SVS-28 28’ KIT OB-SVS-30 KIT OB-BHBR-SVS-30 30’ KIT OB-DBR-SVS : DUAL CYLINDER/ DUAL ENGINE CONNECTION KIT FOR SILVERSTEER™ SYSTEMS Two high pressure flexible hoses, with pre-crimped fittings and bend restrictors on both ends. Recommended for use with all Ultraflex SVS helms with 1500 psi relief valves. Three lengths available: 2’, 3’, 4’. KIT OB-DBR-SVS LENGTH KIT OB-DBR-SVS-02 2’ KIT OB-DBR-SVS-03 3’ KIT OB-DBR-SVS-04 4’ KIT OB-BHBR-SVS KIT OB-DBR-SVS HIGH PERFORMANCE OUTBOARD STEERING SYSTEM PACKAGED IN A BOX Specifically designed for high performance and high torque applications, the SilverSteer features a 1500 psi helm and keyed bullhorns on the cylinder for maximum durability and minimal lost motion. Whether a bass boat, flat boat or tournament style offshore fishing boat, the SilverSteer™ will deliver smooth, responsive and precise steering. Adjustable boss style fittings allow precise hose routing without the risk of breaking the fittings by overtightening or leaking fittings from loosening during installation, a common problem on competing cylinders SILVERSTEER™ 53 WHEEL TURNS: 4,3 UP28 F-SVS UC128-SVS Front mount helm pump Front mount outboard cylinder. Specify engine type when ordering. Silversteer 1 - with UC128/1-SVS cylinder Silversteer 2 - with UC128/2-SVS cylinder OIL 15 KIT OB-SVS Hydraulic oil 2 litres (0.5 gallons). Hose kit with preassembled fittings. Specify length required when ordering. The wheel is not included. SilverSteer™ - OUTBOARD STEERING SYSTEMS SilverSteer™ package kit contains: POWER ASSISTED OUTBOARD STEERING SYSTEM Effortless steering for the most demanding applications! For the ultimate in steering performance, look no further then the MasterDrive™ power assisted outboard steering system which delivers fingertip control regardless of speed or torque conditions. With installation similar to conventional manual hydraulic system, the MasterDrive™ eliminates torque at the steering wheel, yet the system maintains functional manual hydraulic steering override in the event of a loss of power. POWER ASSISTED STEERING SYSTEM 54 MD MasterDrive™ SYSTEM FEATURES ■ Three different selectable levels of power give the boater the desired feeling on the wheel (PATENTED). ■ Automatically reverts to manual mode in case of power loss. ■ High efficiency, low Amp draw ■ Immediate control in any sea conditions through the system always running. ■ Equipped with safety switch ON/OFF (SMART BUTTON) ■ Can be used on dual station installations ■ Suitable for use with autopilot ■ Low noise ■ Voltage: 12VDC ■ CE marked in conformity with ABYC P21, ISO 10592 safety standards ■ Ignition protected (SAE J-1171 and UNI EN 28846) SYSTEM COMPONENTS: ■ 1 Front or Tilt Mount Helm UH ■ 1 Power Unit UPMD, 15’ wiring harness included ■ 1 Silversteer™ Steering Cylinder UC128-SVS (1 UC128-SVS starboard+1 UC128/P-SVS port on dual cylinder applications) ■ 1 User Interface UCMD ■ 1 KIT OBMD: high pressure antidumping hose kit complete with preassembled fittings. ■ 1 KIT OB-SVS: SilverSteer™ high pressure hose kit complete with preassembled fittings. ■ 1 KIT OB-DBR-SVS: SilverSteer™ high pressure hose kit complete with preassembled fittings for cylinder connection (dual cylinder applications only). ■ Hydraulic oil OIL 15 OPTIONAL COMPONENTS: ■ 1 Tilt mechanism X66-40613 M suitable for Tilt Mount Helm. Tilt range of 48° and five locking positions. ■ 1 Dual cylinder application Tie Bar: see selection ■ 1 Steeing Wheel: see selection SINGLE CYLINDER APPLICATION Helm 32cc User Interface KIT OBMD 55 KIT OB-SVS Power Unit UC128-SVS Cylinder Key Battery –– high pressure hoses DUAL CYLINDER APPLICATION Helm 40cc User Interface KIT OBMD KIT OB-SVS KIT OB-DBR-SVS Power Unit UC128P-SVS Cylinder Key –– wiring harness UC128-SVS Cylinder Battery –– high pressure hoses POWER ASSISTED STEERING SYSTEM –– wiring harness POWER ASSISTED OUTBOARD STEERING SYSTEM 56 HELM FEATURES - UH ■ Available in two different displacement sizes: 32 cc (1.95 cu.in) and 40 cc (2.44 cu.in) ■ Front Mount and Tilt Mount versions ■ Dual station installation version (front mount, 40cc displacement only) ■ Built-in relief valve ■ 3/4” tapered shaft ■ Corrosion resistant painted body ■ Waterproof ■ Tilt Mount version is suitable for use with X66-40613 M tilt mechanism UH MODEL P. No. MOUNTING DISPLACEMENT/ REVOLUTION APPLICATION No. OF STATIONS MAXIMUM WHEEL DIA. UH32-F 42091 U front mount 32cc - 1.95 cu.in single cylinder 1 406 mm - 16" UH32-T 42092 W with X66 tilt 32cc - 1.95 cu.in single cylinder 1 406 mm - 16" UH40-F 42093 Y front mount 40cc - 2.44 cu.in dual cylinder 1 406 mm - 16" UHD40-F 42094 A front mount 40cc - 2.44 cu.in dual cylinder 2 406 mm - 16" UH40-T 42095 C with X66 tilt 40cc - 2.44 cu.in dual cylinder 1 406 mm - 16" (0,4”) 10 mm 32.4 mm (1.3 “) 175 mm (6,9”) Ø86 mm (3,4”) Ø104 mm (4,1”) Ø m m 4 ) 11 4,5” ( POWER ASSISTED STEERING SYSTEM UH32: wheel turns lock-to-lock in single cylinder applications: 3,75 UH40: wheel turns lock-to-lock in dual cylinder applications: 6 UH32-F, UH32-T, UH40-F, UHD40-F and UH40T DIMENSIONS USER INTERFACE FEATURES - UCMD 42097 G ■ Safety switch ON/OFF(SMART BUTTON) ■ Three different power levels with light indicator (PATENTED) ■ Motor temperature visual indicator ■ Twin engine key selection included ■ Lighted panel for stand-by position ■ Plug-in wiring harness ■ Suitable for a second station installation UCMD POWER ASSISTED OUTBOARD STEERING SYSTEM POWER UNIT FEATURES - UPMD 42096 E ■ 12VDC Motor ■ 45° swiveling fittings for easy installation ■ Semitransparent 0,5 litre (0.11gal) tank gives immediate level vision ■ Vented filler plug ■ Wall or floor mount ■ Black galvanized motor case, salt water resistant ■ 4,5 m (15’) Wiring Harness included ■ IP67 waterproof ■ Ignition protected (SAE J-1171 and UNI EN 28846) 198 mm [7,78 in] UPMD DIMENSIONS UPMD HOSE KITS KIT OB-SVS LENGTH PART No. KIT OBMD LENGTH PART No. KIT OB-SVS-10 1,00 m - 3.3 ft 41334 N KIT OBMD-10 1,00 m - 3.3 ft 42107 G KIT OB-SVS-15 1,50 m - 4.9 ft 41800 S KIT OBMD-15 1,50 m - 4.9 ft 42108 J KIT OB-SVS-20 2,00 m - 6.6 ft 41339 Z KIT OBMD-20 2,00 m - 6.6 ft 42109 L KIT OB-SVS-25 2,50 m - 8.2 ft 42106 E KIT OBMD-25 2,50 m - 8.2 ft 42110 V KIT OB-SVS-30 3,00 m - 9.8 ft 41286 E KIT OBMD-30 3,00 m - 9.8 ft 42111 X KIT OB-SVS-35 3,50 m - 11.5 ft 41287 G KIT OBMD-35 3,50 m - 11.5 ft 42112 Z KIT OB-SVS-40 4,00 m - 13.1 ft 41288 J KIT OBMD-40 4,00 m - 13.1 ft 42113 B KIT OB-SVS-45 4,50 m - 14.8 ft 41289 L KIT OBMD-45 4,50 m - 14.8 ft 42114 D KIT OB-SVS-50 5,00 m - 16,4 ft 41290 V KIT OBMD-50 5,00 m - 16,4 ft 42115 F KIT OB-SVS-55 5,50 m - 18.0 ft 41291 X KIT OBMD-55 5,50 m - 18.0 ft 42116 H KIT OB-SVS-60 6,00 m - 19.7 ft 41292 Z KIT OBMD-60 6,00 m - 19.7 ft 42117K KIT OB-DBR-SVS LENGTH KIT OB-DBR-SVS-02 2’ KIT OB-DBR-SVS-03 3’ KIT OB-DBR-SVS-04 4’ POWER ASSISTED STEERING SYSTEM 416 mm [16,37 in] 474 mm [18,65 in] 203 mm [8,01 in] 57 - POWER ASSISTED OUTBORD STEERING SYSTEM ORDER GUIDE MODEL PART No. Q.TY MD32-1F UH32-F Front Mount Helm UPMD Power Unit w/harness UC128/1-SVS Cylinder UCMD User Interface OIL15 Hydraulic Oil KIT OB-SVS KIT OBMD 42091 U 42096 E 41281 U 42097 G 70704 K Specify length Specify length 1 1 1 1 4 1 1 MD32-2F UH32-F Front Mount Helm UPMD Power Unit w/harness UC128/2-SVS Cylinder UCMD User Interface OIL15 Hydraulic Oil KIT OB-SVS KIT OBMD 42091 U 42096 E 41282 W 42097 G 70704 K Specify length Specify length 1 1 1 1 4 1 1 MD32-1T UH32-T Tilt Mount Helm UPMD Power Unit w/harness UC128/1-SVS Cylinder UCMD User Interface OIL15 Hydraulic Oil KIT OB-SVS KIT OBMD 42092 W 42096 E 41281 U 42097 G 70704 K Specify length Specify length 1 1 1 1 4 1 1 MD32-2T UH32-T Tilt Mount Helm UPMD Power Unit w/harness UC128/2-SVS Cylinder UCMD User Interface OIL15 Hydraulic Oil KIT OB-SVS KIT OBMD 42092 W 42096 E 41282 W 42097 G 70704 K Specify length Specify length 1 1 1 1 4 1 1 UH40-F Front Mount Helm UPMD Power Unit w/harness UC128/1-SVS Starboard Cylinder UC128P/1-SVS Port Cylinder UCMD User Interface OIL15 Hydraulic Oil KIT OB-SVS KIT OBMD KIT OB-DBR-SVS UH40-F Front Mount Helm UPMD Power Unit w/harness UC128/2-SVS Starboard Cylinder UC128P/2-SVS Port Cylinder UCMD User Interface OIL15 Hydraulic Oil KIT OB-SVS KIT OBMD KIT OB-DBR-SVS UH40-T Tilt Mount Helm UPMD Power Unit w/harness UC128/1-SVS Starboard Cylinder UC128P/1-SVS Port Cylinder UCMD User Interface OIL15 Hydraulic Oil KIT OB-SVS KIT OBMD KIT OB-DBR-SVS UH40-T Tilt Mount Helm UPMD Power Unit w/harness UC128/2-SVS Starboard Cylinder UC128P/2-SVS Port Cylinder UCMD User Interface OIL15 Hydraulic Oil KIT OB-SVS KIT OBMD KIT OB-DBR-SVS 42093 Y 42096 E 41281 U 41328 U 42097 G 70704 K Specify length Specify length Specify length 42093 Y 42096 E 41282 W 41329 W 42097 G 70704 K Specify length Specify length Specify length 42095 C 42096 E 41281 U 41328 U 42097 G 70704 K Specify length Specify length Specify length 42095 C 42096 E 41282 W 41329 W 42097 G 70704 K Specify length Specify length Specify length 1 1 1 1 1 4 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 4 1 1 1 58 POWER ASSISTED STEERING SYSTEM Tilt mechanism X66-40613 M, A90-40138 H tie bar in dual cylinder applications and steering wheel are optional. MD40-D1F NOTE: Upon request, UPMD Power Unit is available with custom legth wiring harness MD40-D2F MD40-D1T MD40-D2T COMPONENTS A94 TWIN OUTBOARD ENGINE/SINGLE UC128-OBF or UC128-SVS CYLINDER TIE BAR Heavy duty twin engine/single cylinder tie bar kit for use with UC128 outboard cylinders. Suitable for use with Protech cylinders, these AISI 304 electropolished and passivated stainless steel tie bars are simple to install and allow for independent trimming of engines with minimal effect on engine alignment. Not recommended for applications exceeding 500 HP. 59 A94 - 41204Z ■ Suitable for applications with single UC128-OBF (or UC128-SVS) front mount cylinder NOTE: In the applications with dual cylinder use A90 tie bar ■ Allows to tilt the engines independently ■ Electropolished/passivated stainless steel components and ball joints ■ Adjustable from 660 mm (26”) to 950 mm (37.4”) engine centers A94 from engine to engine and the distance between two engines is not predictable, unexpected interferences may occur while tilting. A duly check of the tie bar installation is then strongly recommended. Should you need additional information, please do not hesitate to refer to our Technical Service. A94 application example A94 TIE BAR APPLICATIONS ENGINE Mercury® 135-150-175 Optimax 2 Stroke 200-225 Optimax 2 Stroke 250 PRO XS 135-150-175 Verado 4 Stroke 200 Verado 4 Stroke Honda® 115-135-150 OHC BF 200 SOHC BF 225 A6 Yamaha® F115-150-200-225-250 4 Stroke Evinrude® E115-130-150-175-200 V6 E200-225-250-300 Suzuki® DF70-80-90 4 Stroke DF100-115-140-150-175 4 Stroke DF200-250-300 DOHC 4 Stroke WARNING These recommendations should be used as a general reference only. For any further information please contact our Technical Service. POWER UC128 + A94 TIE BARS FOR TWIN OUTBOARD ENGINES ATTENTION: As the tiller arm position varies A90 TWIN OUTBOARD ENGINE/TWIN UC128-OBF or UC128-SVS CYLINDER TIE BAR Heavy duty twin engine/twin cylinder tie bar kit for use with UC128 and UC128P “Port” version outboard cylinders. Suitable for use with Protech and SilverSteer™ cylinders these AISI 304 electropolished and passivated stainless steel tie bars are simple to install and allow for independent trimming of engines with minimal effect on engine alignment. 60 TIE BARS FOR TWIN OUTBOARD ENGINES A90 - X LL ■ Suitable for applications with dual UC128-OBF (or UC128-SVS) front mount cylinder NOTE: in applications with single cylinder use A94 tie bar ■ Allows to tilt the engines independently ■ Electropolished/passivated stainless steel components and ball joints ■ Applicable to engine centers variable from 26” (660 mm) to 37.4” (950 mm). A90 WARNING: In the applications with dual UC128-OBF (or UC128-SVS) cylinder it is necessary to order a standard UC128-OBF (or UC128-SVS) cylinder (link arm attached to the starboard side of the cylinder) and a UC128P-OBF (or UC128P-SVS) port cylinder (link arm attached to the port side of the cylinder). A90 - X LL LL = ENGINE CENTER DISTANCE UC128 starboard cylinders: UC128-OBF/1 - 39423 Z UC128-OBF/2 - 39966 R UC128-OBF/3 - 39967 T UC128/1-SVS - 41281 U UC128/2-SVS - 41282 W UC128/3-SVS - 41283 Y UC128P port cylinders: UC128P-OBF/1 - 40106 U UC128P-OBF/2 - 40107 W UC128P/1-SVS - 41328 U UC128P/2-SVS - 41329 W ATTENTION: As the tiller arm position varies from engine to engine and the distance between two engines is not predictable, unexpected interferences may occur while tilting. A duly check of the tie bar installation is then strongly recommended. Should you need additional information, please do not hesitate to refer to our Technical Service. A90 - application example UC128 + A90 A93 TRIPLE OUTBOARD ENGINE/TWIN UC128-OBF OR UC128-SVS CYLINDER TIE BAR A93 - X LL ■ Suitable for applications with triple outboard engines and dual cylinders UC128-OBF (or UC128-SVS) A93 Heavy duty triple engine/twin cylinder tie bar kit for use with UC128 and UC128P “Port” version outboard cylinders. Suitable for use with Protech and SilverSteer™ cylinders these AISI 304 electropolished and passivated stainless steel tie bars are simple to install and allow for independent trimming of engines with minimal effect on engine alignment. 61 A93 X LL X ENGINE MODEL LL = ENGINE CENTER DISTANCE A93 - application example Photo courtesy of Donzi Marine HYDRAULIC TIE BAR LTB1 Hydraulic Tie Bar for twin engine / twin cylinder applications where a mechanical tie bar is not feasible. Engine centers must be at least 38" wide as engine can periodically misalign. It connects using standard Kit OB or Kit OBBHBR hoses. LTB1 Helm Connection Starboard Cylinder Out Port Cylinder In/Out Starboard Cylinder In/Out LTB1 application example TIE BARS FOR TWIN OUTBOARD ENGINES ATTENTION: As the tiller arm position varies from engine to engine and the distance between two engines is not predictable, unexpected interferences may occur while tilting. A duly check of the tie bar installation is then strongly recommended. Should you need additional information, please do not hesitate to refer to our Technical Service. STERNDRIVE CYLINDERS WARNING: Not intended for use with SilverSteer™ SVS Series helms. UC133-IOB 62 Balanced cylinder: the number of turns lock to lock is equal port to starboard or vice-versa UC132-OBS STERNDRIVE STEERING Unbalanced cylinder: the number of turns lock to lock is not equal port to starboard or vice-versa SPECIFICATIONS UC133-IOB - 39429 M UC132-OBS - 39430 W Volume 132 cc - 8 cu. in 132 / 163 cc 8 / 9.95 cu. in Torque 66 kgm - 5738 lbs. in Output force 464 kg -1023 lbs 464 / 574 kg - 1023 / 1265 lbs Inside diameter 32 mm - 1.25” 32 mm - 1.25” Stroke 203 mm - 8” 203 mm - 8” 3/8” (9,5 mm) Fittings For high pressure flex hose For high pressure flex hose Balanced 340 mm 13.39” UC132-OBS 337 mm 13,2” UC133-IOB Unbalanced STERNDRIVE CYLINDERS STERNDRIVE CYLINDERS ENGINE YEAR MODEL non power assist engine MERCRUISER® To To To To date date date date ALPHA BRAVO ONE BRAVO TWO BRAVO THREE UC133-IOB UC133-IOB UC133-IOB UC133-IOB VOLVO To To To To date date date date 275 280 290 DP-S UC168-I UC133-IOB UC133-IOB N/A see notes 1, 1, 1, 1, 3 3 3 3 power assisted engine see notes UC132-OBS UC132-OBS UC132-OBS UC132-OBS 2 2 2 2 N/D UC132-OBS UC132-OBS UC132-OBS 2 2 2 APPLICATIONS ® 1. Balanced cylinder the number of turns lock to lock is equal port to starboard or vice-versa 2. Unbalanced cylinder the number of turns lock to lock is not equal port to starboard or vice-versa 3. Clearance required at the engine tube side: 21.2” (540 mm). 4. ULTRAFLEX hydraulic cylinder can be installed as an alternative to a mechanical steering system only. NOTE: For applications with sterndrive engines not listed above, please contact our Technical Service. ORDER GUIDE SYSTEM A Components Qtà UP28 1 Cylinder see application 1 Hose Kit KIT OB 1 Oil OIL 15 3 (Wheel selection) 1 Steering wheel SYSTEM B Components Qtà UP33 1 Cylinder see application 1 Hose Kit KIT OB 1 Oil OIL 15 3 (Wheel selection) 1 Helm pump For an additional station add: 1 UP28 helm pump, 1 KIT OB-2S fitting kit, 1 KIT OB hose Kit, extra OIL 15, 1 steering wheel Turn lock to lock: Balanced 4 - Unbalanced 4/5 Max rudder torque: 66 kgm - 5738 lbs. in Model Steering wheel KIT 95 - 39516 G: Turn lock to lock: Balanced 4.7 - Unbalanced 4.7/5.8 Max rudder torque: 66 kgm - 5738 lbs. in Model Helm pump NOTE: 3/8” diameter copper tubing can be used as an alternative tubing for plumbing the systems. For these applications a fitting kit – KIT 95 – is required. 63 3/8” copper tube fitting kit. It includes two 1.6 ft (0,5 m) nylon tubes and all necessary fittings for a single station. KIT 95 For an additional station add: 1 UP33 helm pump, 1 KIT OB-2S fitting kit, 1 KIT OB hose Kit, extra OIL 15, 1 steering wheel STERNDRIVE STEERING WARNING These recommendations should be used as general reference only and they apply to factory stock sterndrives only. In doubt, contact a qualified installation technician. 1, 3, 4 1, 3, 4 INBOARD CYLINDERS 64 UC116-I; UC168-I; UC215-I All balanced cylinders: the number of turns lock-to-lock is equal port to starboard and vice-versa SPECIFICATIONS UC116-I - 39431 Y UC168-I - 39432 A UC215-I - 39433 C Alluminum Alluminum Alluminum Volume 116 cc - 7 cu. in 168 cc - 10.25 cu.in 215 cc - 13.12 cu. in Torque 58 kgm - 5043 lbs. in 87 kgm - 7565 lbs. in 111 kgm - 9652 lbs. in Output force 464 kg - 1023 lbs 673 kg - 1483 lbs 673 kg - 1483 lbs Inside diameter 32 mm - 1.25” 40 mm - 1.57” 40 mm - 1.57” Stroke 178 mm - 7” 178 mm - 7” 228 mm - 9” 3/8” (9,5 mm) Fittings For high pressure flex hose For high pressure flex hose For high pressure flex hose INBOARD STEERING Ø UC116-I UC168-I UC215-I A 178 mm - 7” 178 mm - 7” 228 mm - 9” B 155 mm - 6.1” 155 mm - 6.1” 199 mm - 7.8” C 127 mm - 5” 127 mm - 5” 163 mm - 6.4” D 466 mm - 18.3” 512 mm - 20.1” 587 mm - 23.1” E 102 mm - 4” 107.5 mm - 4.2” 132.5 mm - 5.2” F 40 mm - 1.6” 40 mm - 1.6” 40 mm - 1.6” G 73 mm - 2.9” 105 mm - 4.1” 105 mm - 4.1” Rod Ø 14 mm - 0.6” 20 mm - 0,8” 20 mm - 0,8” INBOARD CYLINDERS UC293-I; UC378-I Balanced: the number of turns lock-to-lock is equal port to starboard or vice-versa. SPECIFICATIONS UC293-I - 40246 L UC378-I - 40810 P Brass Brass Volume 293 cc - 17.8 cu. in 376 cc - 22.94 cu. in Torque 146,5 kgm - 12816 lbs. in 187,6 kgm - 16347 lbs. in Output force 1155 kg - 2545 lbs 1155 kg - 2545 lbs Inside diameter 50 mm - 1.97” 50 mm - 1.97” Stroke 178 mm - 7” 228 mm - 9” Fittings 3/8” (9,5 mm) for high pressure flex hose 65 for 0.5” (12 mm) copper tube (flexible connection hoses included) D E A Ø G F UC293-I UC378-I A 178 mm - 7” 228 mm - 9” B 163 mm - 6.4” 199 mm - 7.8” C 134 mm - 5.2” 163 mm - 6.4” D 506 mm - 19.9” 592 mm - 23.3” E 107 mm - 4.2” 132,5 mm - 5.2” F 40 mm - 1.6” 40 mm - 1.6” G 125 mm - 4.9” 125 mm - 4.9” Rod Ø 20 mm - 0.8” 20 mm - 0.8” INBOARD STEERING ø 8.5 C 35° B 35° INBOARD CYLINDERS 66 UC69-I - Balanced: the number of turns lock-to-lock is equal port to starboard or vice-versa. WARNING: UC69-I cylinder is suitable for inboard boats up to approx. 24 - 26 ft (7,5 - 8 m) length and 25 mph max speed. SPECIFICATIONS UC69-I - 39782 E Volume 69 cc - 4.2 cu. in Torque 32 kgm - 2783 lbs. in Output force 168 kg - 371 lbs Inside diameter 25 mm - 0.98” Stroke 150 mm - 5.9” 3/8” (9,5 mm) Fittings For high pressure flex hose D A 150 mm - 5.9” B 129 mm - 5.11” C 136 mm - 5.35” D 417 mm - 16.42” E 31,3 mm - 1.23” F 40 mm - 1.57” G 73 mm - 2.87” Rod Ø 14 mm - 0.6” E A 35.5 ° F C B G Ø UC69-I INBOARD STEERING INBOARD CYLINDER APPLICATIONS WARNING: These recommendations should be used as a general reference only. Final selection should be made with the assistance of a qualified installation technician. For any further information please contact our Technical Service. CYLINDER MAX BOAT LENGTH 8,50 m -28 ft UC116-I 2 11,60 m -38 ft 13,40 m - 44 ft Displacement UC293-I System 2 System 3 2 111 kgm 9652 lbs. in System 3 2 1 Planing 14,00 m - 46 ft 18,30 m - 60 ft 87 kgm 7565 lbs. in 2 2 Displacement 16,00 m - 58 ft 18,30 m - 60 ft System 1 1 Planing 11,60 m -38 ft 13,40 m - 44 ft System 1 58 kgm 5043 lbs. in System 2 2 1 13,40 m - 44 ft UC215-I HOW TO ORDER 1 Planing 9,70 m -32 ft 15,20 m - 50 ft MAX TORQUE 1 9,50 m - 31 ft UC168-I NO. OF ENGINES Planing/ Displacement 11,60 m -38 ft ATTENTION: Beside boat length and hull configuration, boat speed and rudder torque are key factors when selecting the appropriate system for your boat. Our inboard systems are not recommended for use in installations where the boat speed exceeds 28 mph (28 knots) (boat with planing hull) or 18 mph (18 knots) (boat with displacement hull). HULL TYPE System 4 2 2 Displacement 147 kgm 12816 lbs. in System 4 2 SYSTEM 1 Components Model Qty UP25 or UP28 1 Cylinder UC116-I 1 Hose Kit KIT OB 1 Oil OIL 15 3 (Wheel selection) 1 Helm pump ORDER GUIDE Steering wheel NOTE: With systems 1 and 2, a 3/8” nylon tubing (TU95) can be used as an alternative to the standard KIT OB hose kit for plumbing the system. For these applications the fitting kit for the additional station is KIT95-2S. SYSTEM 2 Components Qty UP28 or UP33 1 Cylinder UC168-I 1 Hose Kit KIT OB 1 Oil OIL 15 3 (Wheel selection) 1 Helm pump Steering wheel Components Qty UP33 or UP39 1 Cylinder UC215-I 1 Hose Kit KIT OB 1 Oil OIL 15 3 (Wheel selection) 1 Steering wheel SYSTEM 4 Components Qty UP39 or UP45 1 Cylinder UC293-I 1 Hose Kit KIT OB 1 Oil OIL 15 3 (Wheel selection) 1 Steering wheel SYSTEM 5 Components Qty Helm pump UP45-I R 1 Cylinder UC378 I 1 OIL 15 3 (Wheel selection) 1 Steering wheel For additional station add: 1 UP33 or UP39 helm pump, 1 KIT OB-2S fitting kit, 1 KIT OB hose Kit, extra OIL 15, 1 steering wheel For additional station add: 1 UP39 or UP45 helm pump, 1 KIT OB-2S fitting kit, 1 KIT OB hose Kit, extra OIL 15, 1 steering wheel Turn lock to lock: 8,4 Max rudder torque: 187,6 kgm (16347 lbs. in) Model Oil For additional station add: 1 UP28 or UP33 helm pump, 1 KIT OB-2S fitting kit, 1 KIT OB hose Kit, extra OIL 15, 1 steering wheel Turn lock to lock: 7,5 (UP39) or 6,5 (UP45) Max rudder torque: 146,5 kgm (12816 lbs. in) Model Helm pump 67 Turn lock to lock: 6,5 (UP33) or 5,5 (UP39) Max rudder torque: 111 kgm (9652 lbs. in) Model Helm pump For additional station add: 1 UP25 or UP28 helm pump, 1 KIT OB-2S fitting kit, 1 KIT OB hose Kit, extra OIL 15, 1 steering wheel Turn lock to lock: 6 (UP28) or 5 (UP33) Max rudder torque: 87 kgm (7565 lbs. in) Model SYSTEM 3 NOTE: With systems 1, 2, 3, 4 and 5 copper tubing (3/8” dia) can be used as an alternative tubing for plumbing the system. For these applications a fitting kit, KIT 95, is required. For applications on commercial boats, the use of copper tubing is recommended. Turn lock to lock: 4,6 (UP25) or 4,1 (UP28) Max rudder torque: 58 kgm (5043 lbs. in) For additional station add: 1 UP45-I R helm pump, 1 KIT 120-2S fitting kit, extra OIL 15, 1 steering wheel INBOARD STEERING INBOARD CYLINDERS BULKHEAD HOSE KITS Ø 65 mm (2.6”) Ø 14.3 mm (0.56”) R7 - 3/4” BULKHEAD FITTING KIT 3/4” bulkhead fitting kit for single cylinder installation. 2 assemblies as illustrated per kit. R7 - 40819 J 68 21 mm (0.83”) R7 KIT R7 DIMENSIONS R8B R8W R8 - DUAL THRU-HULL HOSE KIT Connection flange available in three different colours R8B - Black 41299 P R8W - White 41300 V R8CH - Chrome 41301 X 68 49 68 106 R8CH R8 DIMENSIONS R9B R9W R9 - BULKHEAD KIT FOR DUAL HOSE WITH PREASSEMBLED FITTINGS Connection flange available in three different colours R9B - Black 41302 Z R9W - White 41303 B R9CH - Chrome 41304 D 49 68 BULKHEAD HOSE KITS 68 106 R9CH R9 DIMENSIONS ACCESSORIES TU95: 3/8” nylon tubing. It is not recommended in the applications where the total tubing run exceeds 50 ft (15 m). Not recommended for use with UC128 an UC128-SVS cylinders. KIT 95-2S - 39518 L: Fitting kit for a second steering station or for an autopilot installation. It includes all necessary fittings for 3/8” nylon or copper tube. BP 95 KIT 95-2S 69 BP 95 - 39520 X: By-pass for 3/8” nylon tube. OIL 15 - 70704 K: Sold in 1 quart (0.26 gallons) container - Hydraulic oil: IS0 VG 15 Viscosity: 15 cst a 40 °C Viscosity index: <100 Solidification point: <- 30 °C KIT F - 39664 Y: Remote fill adapter for rear mount and tilt mount pumps. OIL 15 KIT F FITTINGS 61BCA - 71004 K 3/8” (9,5 mm) nut and sleeve assembly, brass 61CA - 71013 L 3/8” (9,5 mm) nut and sleeve assembly, nickel plated 61BCA - 61CA AF45 SF38 SF12 EF38 TF38 VF38 - VFN38 VFNO38 QCFN AF45 - 41284 A 45° adjustable fitting, helm and tube. Suitable for SilverSteer™ system only. SF38 - 39471 L 3/8” (9,5 mm) connector fitting, helm and tube EF38 - 39472 N 3/8” (9,5 mm) elbow fitting, helm and tube TF38 - 39502 V 3/8” (9,5 mm) union T for tube VF38 - 39503 X 3/8” (9,5 mm) bleed T for cylinder, brass VFN38 - 39925 A 3/8” (9,5 mm) bleed T for cylinder, nickel plated VFNO38 - 40868 Y 3/8” (9,5 mm) adjustable bleed T for cylinder, nickel plated, for all cylinders except UC94-OBF with serial number up to 30 1156 000001 QCFN - 41307 K Quick connect bleed T for cylinder, nickel plated, for all cylinders except UC94-OBF with serial number up to 30 1156 000001 QCFN94 - 41308 M Quick connect bleed T for cylinder, nickel plated with DN5 quick connect, for all cylinders except UC94-OBF with serial number up to 30 1156 000001 QCFN94 ACCESSORIES - FITTINGS SF12 - 41306 H straight fitting, helm and tube Ø 12 mm HYDRAULIC CROSS REFERENCE GUIDE UFLEX® PART No. 70 UP20FM UP25FM UP28FM UP33FM UP39FM HH5270 HH5271 HH5271 HH5273 HH5272 UP20T UP25T HH5291 or HH5740 or HH4315 HH5291 or HH5741 or HH6191 or HH6491 or HH6541 HH5291 or HH5741 or HH6191 or HH6491 or HH6541 HH5290 or HH5774 or HH6145 or HH6490 HH5292 or HH5742 or HH6192 or HH6492 or HH6542 UP28T UP33T UP39T HYDRAULIC CROSS REFERENCE GUIDE TELEFLEX® CROSS REFERENCE DESCRIPTION HYDRAULIC HELM UNITS - FRONT MOUNT FRONT MOUNT HELM, 1.2 CU.IN. 3/4" ANODIZED ALUM. TAPERED SHAFT FRONT MOUNT HELM, 1.5 CU.IN. 3/4" TAPERED STAINLESS STEEL SHAFT FRONT MOUNT HELM, 1.7 CU.IN. 3/4" TAPERED STAINLESS STEEL SHAFT FRONT MOUNT HELM, 2.0 CU.IN. 3/4" TAPERED STAINLESS STEEL SHAFT FRONT MOUNT HELM, 2.4 CU.IN. 3/4" TAPERED STAINLESS STEEL SHAFT HYDRAULIC HELM UNITS - TILT MOUNT TILT HELM, 1.2 CU.IN. 3/4" TAPERED SS SHAFT (X52 TILT INCLUDED & KIT F OPTIONAL) TILT HELM, 1.5 CU.IN. 3/4" TAPERED SS SHAFT (X52 TILT INCLUDED & KIT F OPTIONAL) TILT HELM, 1.7 CU.IN. 3/4" TAPERED SS SHAFT (X52 TILT INCLUDED & KIT F OPTIONAL) TILT HELM, 2.0 CU.IN. 3/4" TAPERED SS SHAFT (X52 TILT INCLUDED & KIT F OPTIONAL) TILT HELM, 2.4 CU.IN. 3/4" TAPERED SS SHAFT (X52 TILT INCLUDED & KIT F OPTIONAL) UP28R UP33R UP39R UP56R HH5261 HH5262 HH5263 HH5263 HYDRAULIC HELM UNITS - REAR MOUNT BACK MOUNT 1.7 CU.IN. 3/4" TAPERED SS SHAFT *(KIT F OPTIONAL) BACK MOUNT 2.0 CU.IN. 3/4" TAPERED SS SHAFT *(KIT F OPTIONAL) BACK MOUNT 2.4 CU.IN. 3/4" TAPERED SS SHAFT *(KIT F OPTIONAL) BACK MOUNT 3.4 CU.IN. 3/4" TAPERED SS SHAFT UP28F-SVS UP33F-SVS UP39F-SVS UP28T-SVS UP33T-SVS UP39T-SVS HH5770 HH5770 HH5770 HH5290 or HH5774 or HH6189 HH5290 or HH5774 or HH6190 HH5290 or HH5774 or HH6188 SILVER STEER HI PERFORMANCE 1500 PSI HYDRAULIC HELM UNITS 1500 PSI-HIGH PERFORMANCE FRONT MOUNT HELM, 1.7 CU.IN. 3/4" TAPERED SS SHAFT 1500 PSI-HIGH PERFORMANCE FRONT MOUNT HELM, 2.0 CU.IN. 3/4" TAPERED SS SHAFT 1500 PSI-HIGH PERFORMANCE FRONT MOUNT HELM, 2.4 CU.IN. 3/4" TAPERED SS SHAFT 1500 PSI-HIGH PERFORMANCE TILT HELM, 1.7 CU.IN. TAPERED SS *(X70 TILT & KIT F OPTIONAL) 1500 PSI-HIGH PERFORMANCE TILT HELM, 2.0 CU.IN. TAPERED SS *(X70 TILT & KIT F OPTIONAL) 1500 PSI-HIGH PERFORMANCE TILT HELM, 2.0 CU.IN. TAPERED SS *(X70 TILT & KIT F OPTIONAL) UC128OBF 1 UC128OBF 2 UC128OBF 3 HC5345 or HC5358 HC5345 or HC5358 HC5345 or HC5358 OUTBOARD APPLICATION CYLINDERS (See application chart) CYLINDER, 1.38" BORE, 7.8" STROKE, FRONT MOUNT - # 1 LINK ARM CYLINDER, 1.38" BORE, 7.8" STROKE, FRONT MOUNT - # 2 LINK ARM CYLINDER, 1.38" BORE, 7.8" STROKE, FRONT MOUNT - # 3 LINK ARM UC128POBF 1 UC128POBF 2 UC128POBF 3 HC5345 or HC5358 HC5345 or HC5358 HC5345 or HC5358 CYLINDER, 1.38" BORE, 7.8" STROKE, FRONT MOUNT - PORT ENGINE CYLINDER - # 1 LINK ARM CYLINDER, 1.38" BORE, 7.8" STROKE, FRONT MOUNT - PORT ENGINE CYLINDER - # 2 LINK ARM CYLINDER, 1.38" BORE, 7.8" STROKE, FRONT MOUNT - PORT ENGINE CYLINDER - # 3 LINK ARM UC128-SVS 1 HC5345 or HC5358 or HC6750 or HC6751 or HC6752 HC5345 or HC5358 or HC6750 or HC6751 or HC6752 HC5345 or HC5358 or HC67502 or HC6751 or HC675 HC5345 or HC5358 or HC6750 or HC6751 or HC6752 UC128-SVS 2 UC128P-SVS 1 UC128P-SVS 2 UC94OBF 1 HC4645H or HC4647H or HC4658H UC94OBF 3 HC4645H UC132-OBS HC5370 SILVER STEER OUTBOARD APPLICATION CYLINDERS (See application chart) HIGH PERFORMANCE CYLINDER, 1.38" BORE, 7.8" STROKE, FRONT MOUNT - # 1 LINK ARM HIGH PERFORMANCE CYLINDER, 1.38" BORE, 7.8" STROKE, FRONT MOUNT - # 2 LINK ARM HIGH PERFORMANCE CYLINDER, 1.38" BORE, 7.8" STROKE, FRONT MOUNT-PORT ENGINE CYLINDER- # 1 LINK ARM HIGH PERFORMANCE CYLINDER, 1.38" BORE, 7.8" STROKE, FRONT MOUNT-PORT ENGINE CYLINDER- # 2 LINK ARM LOW HP OUTBOARD APPLICATION CYLINDERS (See application chart) CYLINDER, 1.18" BORE, 7.3" STROKE, FRONT MOUNT (150 HORSEPOWER AND UNDER) - # 1 LINK ARM CYLINDER, 1.18" BORE, 7.3" STROKE, FRONT MOUNT (150 HORSEPOWER AND UNDER) - # 3 LINK ARM SIDEMOUNT OUTBOARD CYLINDER CYLINDER, 1.26" BORE, 8.0" STROKE, SIDE MOUNT HYDRAULIC CROSS REFERENCE GUIDE TELEFLEX® CROSS REFERENCE HYCO 1.0 HK4200a - BayStar® PROTECH 1.0 PROTECH 2.0 PROTECH 3.0 PROTECH 1T HK6300 or HK6400 SeaStar® HK6300 or HK6400 SeaStar® HK6300 or HK6400 SeaStar® HK6400TC or HK6400TS or HK6500YTC SeaStar® HK6400TC or HK6400TS or HK6500YTC SeaStar® HK6400TC or HK6400TS or HK6500YTC SeaStar® PROTECH 2T PROTECH 3T DESCRIPTION HYCO OUTBOARD STEERING PACKAGES (See application chart) FRONT MOUNT OUTBOARD SYSTEM FOR 150 HP AND LESS PROTECH OUTBOARD STEERING PACKAGES (See application chart) FRONT MOUNT OUTBOARD SYSTEM FRONT MOUNT OUTBOARD SYSTEM FRONT MOUNT OUTBOARD SYSTEM FRONT MOUNT OUTBOARD SYSTEM WITH TILT HELM FRONT MOUNT OUTBOARD SYSTEM WITH TILT HELM FRONT MOUNT OUTBOARD SYSTEM WITH TILT HELM SILVER STEER 1.0 HK7300 or HK7400 SeaStar Pro® SILVER STEER 2.0 HK7300 or HK7400 SeaStar Pro® SILVER STEER T 1.0 HK7300 or HK7400 SeaStar Pro® SILVER STEER T 2.0 HK7300 or HK7400 SeaStar Pro® PROTECH SS OUTBOARD STEERING PACKAGES (See application chart) FRONT MOUNT OUTBOARD SYSTEM WITH 1500 PSI HELM AND STANDARD UC128 1 CYLINDER FRONT MOUNT OUTBOARD SYSTEM WITH 1500 PSI HELM AND STANDARD UC128 2 CYLINDER FRONT MOUNT OUTBOARD SYSTEM WITH 1500 PSI TILT HELM AND STANDARD UC128 1 CYLINDER FRONT MOUNT OUTBOARD SYSTEM WITH 1500 PSI TILT HELM AND STANDARD UC128 2 CYLINDER SILVER STEER OUTBOARD STEERING PACKAGES (See application chart) 1500PSI HI-PERFORMANCE FRONT MOUNT OUTBOARD SYSTEM 1500PSI HI-PERFORMANCE FRONT MOUNT OUTBOARD SYSTEM 1500PSI HI-PERFORMANCE FRONT MOUNT OUTBOARD SYSTEM WITH TILT HELM 1500PSI HI-PERFORMANCE FRONT MOUNT OUTBOARD SYSTEM WITH TILT HELM UC116-I UC168-I UC215-I UC293-I UC378-I I-B648 HC5312 HC5314 or HC5318 HC5313 HC5314 HC5378 or HC5379 HC5378 or HC5379 HD SERIES INBOARD APPLICATION CYLINDERS ALUMINUM CYLINDER, 1.25" BORE, 7" STROKE, BALL JOINT ALUMINUM CYLINDER, 1.57" BORE, 7" STROKE, BALL JOINT ALUMINUM CYLINDER, 1.57" BORE, 9" STROKE, BALL JOINT BRASS CYLINDER, 2.0" BORE, 7" STROKE, BALL JOINT BRASS CYLINDER, 2.0" BORE, 9" STROKE, BALL JOINT CYLINDER, 2.36" BORE, 11" STROKE, BALL JOINT UC133-IOB UC132-OBS HC5330 or HC5332 HC5328 STERNDRIVE APPLICATION CYLINDERS CYLINDER, 1.26" BORE, 8" STROKE, BALANCED CYLINDER, 1.26" BORE, 8" STROKE, UNBALANCED BBUSTER KIT F OIL 15 X64 X57 POWER PURGE® HA5450 HA5430 HA5417 or HA5418 HA5417 or HA5419 HYDRAULIC PARTS AND ACCESSORIES PURGING SYSTEM FOR UFLEX HYDRAULIC STEERING SYSTEMS REMOTE FILL KIT OF UP TILT HELMS AND UP REAR MOUNT HELMS UFLEX HYDRAULIC OIL, 1 QUART SQUARE BEZEL FOR HYDRAULIC HELMS ROUND BEZEL FOR HYDRAULIC HELMS KIT OB-LL KIT OB BHBR-LL HO51LL HO81LL PREMADE HYDRAULIC HOSES PREMADE HYDRAULIC HOSES WITH BULKHEAD BEND RESTRICTORS KITOB SVS-LL TU95-LL HO81LL HT5LL TWO FLEXIBLE HOSES SILVER STEER HIGH PERFORMANCE NYLON TUBE IN 1 FT. INCREMENTS (NOT RECOMMENDED FOR OUTBOARD APPLICATIONS) KIT 95 2S HF5501 ADDITIONAL STATION FITTING KIT FOR 3/8" NYLON OR COPPER TUBE PROTECH SS 1.0 PROTECH SS 2.0 PROTECH SST 1.0 PROTECH SST 2.0 HK7300 or HK7400 SeaStar Pro® HK7300 or HK7400 SeaStar Pro® HK7400 SeaStar Pro® HK7400 SeaStar Pro® 71 NOTE: This cross reference is intended to be a general guide. Some of the products may have variances that would not make them interchangeable. We recommend that you contact Technical Service for more details. HYDRAULIC CROSS REFERENCE GUIDE UFLEX® PART No. BubbleBuster™ A PORTABLE DEVICE FOR AUTOMATIC FILLING AND PURGING OF HYDRAULIC SYSTEMS 72 Reduce time and simplify purging hydraulic steering systems with the self contained and portable BubbleBuster™ purging unit. ZERO EMULSION EFFECT Attach the hoses using the quick connect fittings to the helm and cylinder and with the push of a button the BubbleBuster™ begins cycling oil throughout the entire systems free of air. The system features a ZeroEmulsion pump, a 4 quart capacity reservoir and is compatible with competing helms and cylinders. COMPONENTS INCLUDED ■ No. 1 motor pump with safety valve , switch and 5 litres (1 gal) tank included, it allows the purging of 2 hydraulic steering systems before refilling. 12v electric motor with thermal protection; current absorption 8A ■ No. 1 4m (13’) electric harness with alligator clips for fast connection with the battery. ■ No. 1 double spiralled hose to connect to helm pump- extended length: 6m (19,6’) ■ No. 1 double spiralled hose to connect to cylinder – extended length: 6m (19,6’) ■ No. 1 utility tray BubbleBuster™ BubbleBuster™ OPTIONAL COMPONENTS ■ KBE1: No. 1 double spiralled hose to connect to cylinder 15 m (49’) extension ■ KBD2: No. 1 kit for double cylinder systems filling and purge ■ KH94: Connection kit for UC94-OBF cylinders with old bleeders (not fast connect) ■ KH128: Connection kit for cylinders (except UC94) with old bleeders (not fast connect) MODEL P. No. DESCRIPTION BB 41666 R BubbleBuster™ - complete set KBE1 41682 N Extension kit KBD2 41703 U Double cylinder purging kit KH94 41899 R UC94 (old) connection kit KH128 41900 W Connection kit for cylinders with old fittings (except UC94) STEERING WHEELS 73 STEERING WHEELS 74 All ULTRAFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards ■ Thermoplastic antishock material ■ Standard 3/4’’ taper ■ Complete with hub ■ Meet with the EN 28848 and ABYC P22 standards V32 Ø 13.2” (335 mm) V33 Ø 13.4” (342 mm) V33G Ø 13.4” (342 mm) V45 Ø 11” (280 mm) V32 - 35458 X Black V33 - 35819 L Black V33G - 37495 J Grey SOFT TOUCH GRIP V45 - 37920 H Black V45W - 38049 P White STEERING WHEELS V45W Ø 11” (280 mm) V32 V33 V45 ANTIGUA STEERING WHEELS All ULTRAFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards ■ Thermoplastic antishock material ■ Standard 3/4’’ taper ■ Hub included ■ Meet with the EN 28848 and ABYC P22 standards V60B Black grip - Black spokes Ø 13.8” (350 mm) V60W White grip - White spokes Ø 13.8” (350 mm) V60G Grey grip - Grey spokes Ø 13.8” (350 mm) V61B Burl wood grip Black spokes - Ø 13.8” (350 mm) 75 SOFT TOUCH GRIP V60B - 39189 U V60W - 39190 C V60G - 39274 J WOOD LOOK OR PAINTED GRIP V61B - 39191 E BURL WOOD CAP BRC - 70166 H All Antigua steering wheels are provided with an exclusive hub that easily allows the steering wheel to always be aligned properly. V60 and V61 STEERING WHEELS BRC Burl wood center cap for all Antigua wheels Ø 13.8” (350 mm) CORSE STEERING WHEELS 76 All ULTRAFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards ■ Standard 3/4’’ taper ■ Hub included CORSE B/S Black grip - Silver spokes Ø 13.8” (350 mm) CORSE B/B Black grip - Black spokes Ø 13.8” (350 mm) CORSE W/S White grip - Silver spokes Ø 13.8” (350 mm) CORSE G/S Grey grip - Silver spokes Ø 13.8” (350 mm) CBC - Corse Burl Cover X63 - easy centering hub ■ Meet with the EN 28848 and ABYC P22 standards ■ X63 - 40119 D hub with button SOFT TOUCH GRIP CORSE B/S - 38333 O CORSE B/B - 38332 N CORSE W/S - 38334 P - 38393 H CORSE G/S CORSE BURL COVER CBC - 73706 F Ø 350 - 13.8” 88 - 3.5” Ø 86 - 3.4” STEERING WHEELS CENTER RINGS (OPTIONAL) RING S – 61820 L silver CORSE NISIDA, SPARGI, VIVARA STEERING WHEELS All UFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards NISIDA B/B Black grip - Black spokes Ø 13.8” (350 mm) NISIDA B/S Black grip - Silver spokes Ø 13.8” (350 mm) SPARGI BR/B Black grip - Burl wood inserts - Black spokes - Ø 13.8” (350 mm) SPARGI S/S Black grip - Silver inserts Silver spokes - Ø 13.8” (350 mm) SPARGI BL/S Black grip - Blue inserts Silver spokes - Ø 13.8” (350 mm) SPARGI R/S Black grip - Red inserts Silver spokes - Ø 13.8” (350 mm) VIVARA CH/P Chrome inserts Polished spokes - Ø 13.8” (350 mm) VIVARA CH/B Chrome inserts - Black spokes Chrome center ring - Ø 13.8” (350 mm) 77 ■ Standard 3/4’’ taper ■ Hub included ■ Meet with the EN 28848 and ABYC P22 standards POLYURETHANE SOFT TOUCH GRIP NISIDA B/B - 61812 M NISIDA B/S - 61813 P BLACK SOFT TOUCH GRIP WITH INSERTS SPARGI BR/B - 61814 S SPARGI S/S - 61984 U SPARGI BL/S - 62840 Y SPARGI R/S - 62841 A SPARGI Y/S - 62842 C SPARGI PL/S - 62843 E VIVARA CH/P VIVARA CH/B - 64643 G - 64644 J ALSO AVAILABLE POLISHED SPOKES FOR ALL SPARGI WHEELS STEERING WHEELS CENTER RING (OPTIONAL) RING S – 61820 L silver PALMARIA, GORGONA, LAVEZZI STEERING WHEELS 78 All UFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards PALMARIA B/B Black grip Black spokes - Ø 13.8” (350 mm) GORGONA CH/P Chrome inserts Polished spokes - Ø 13.8” (350 mm) GORGONA CH/B Chrome insert Black spokes - Ø 13.8” (350 mm) GORGONA CH/B/CP Chrome inserts Black spokes - Center pad - Ø 13.8” (350 mm) LAVEZZI B/S Black grip Silver spokes Ø 14.1” (360 mm) LAVEZZI BL/S Blue painted inserts Silver spokes - Ø 14.1” (360 mm) LAVEZZI R/S Red painted inserts Silver spokes - Ø 14.1” (360 mm) Easy centering hub ■ Standard 3/4’’ taper ■ Hub included ■ Meet with the EN 28848 and ABYC P22 standards POLYURETHANE SOFT TOUCH GRIP PALMARIA B/B - 63727H LAVEZZI B/S - 65295 R POLYURETHANE SOFT TOUCH GRIP WITH INSERT GORGONA CH/P - 67015 S GORGONA CH/B - 65273 E GORGONA CH/B/CP-64302 D LAVEZZI BL/S - 64724 G LAVEZZI R/S - 64725 J STEERING WHEELS CENTER RING (OPTIONAL) RING S – 61820 L silver PONZA, LINOSA, BUDELLI STEERING WHEELS All UFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards PONZA S/S Silver grip - Silver spokes Ø 13.8” (350 mm) PONZA S/P Silver grip Polished spokes - Ø 13.8” (350 mm) PONZA BL/S Blue grip - Silver spokes Ø 13.8” (350 mm) PONZA R/S Red grip - Silver spokes Ø 13.8” (350 mm) LINOSA S/S Silver inserts Silver spokes - Ø 13.8” (350 mm) LINOSA BR/B Burl wood inserts Black spokes – Ø 13.8” (350 mm) BUDELLI CH/P Chrome inserts Polished spokes - Ø 13.8” (350 mm) BUDELLI CH/C/P Chrome inserts - Cream grip - Polished spokes - Ø 13.8” (350 mm) 79 ■ Standard 3/4’’ taper ■ Hub included ■ Meet with the EN 28848 and ABYC P22 standards 120° THREE SPOKE WHEELS PONZA S/S - 61816 W PONZA S/P - 64294 H PONZA BL/S - 62845 J PONZA R/S - 62846 L PONZA Y/S - 62847 N PONZA PL/S - 62844 G LINOSA S/S - 64295 K LINOSA BR/B - 64296 M STEERING WHEELS POLYURETHANE SOFT TOUCH GRIP WITH INSERT BUDELLI CH/P - 65294 N BUDELLI CH/C/P - 66001 Z MAHOGANY STEERING WHEELS 80 All UFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards ■ Standard 3/4’’ taper ■ Hub included ■ Meet with the EN 28848 and ABYC P22 standards LAMPEDUSA Ø 14.1” (360 mm) ALICUDI Ø 13.8” (350 mm) FILICUDI Ø 14.1” (360 mm) Easy centering hub STEERING WHEELS MAHOGANY GRIP LAMPEDUSA - 62684 L ALICUDI - 62682 G FILICUDI - 62683 J NON MAGNETIC STAINLESS STEEL WHEELS All ULTRAFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards 81 V25B Ø 13.8” (350 mm) V25W Ø 13.8” (350 mm) V25G Ø 13.8” (350 mm) V26 Ø 13.8” (350 mm) ■ Standard 3/4’’ taper ■ Hub included ■ Meet with the EN 28848 and ABYC P22 standards POLYURETHANE GRIP V25B - 40640 R black V25W - 40642 V white V25G - 40641 T grey MAHOGANY GRIP V26 - 40644 Z STAINLESS STEEL GRIP V21 - 42121 A V27 - 40643 X new POLYURETHANE “FIRM GRIP” V21B - 42328 Z V21W - 42324 R MOD. B mm (“) V21 64 (2.5) V25 57 (2.2) V26 57 (2.2) V27 57 (2.2) V27 Ø 13.8” (350 mm) V21 Ø 350 mm (13.8”) new V21B Ø 350 mm (13.8”) new V21W Ø 350 mm (13.8”) STEERING WHEELS B NON MAGNETIC STAINLESS STEEL WHEELS 82 All ULTRAFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards V01 Ø 13.8” (350 mm) V02 Ø 13.8” (350 mm) V03 Ø 13.8” (350 mm) V04 Ø 13.8” (350 mm) V05 Ø 13.8” (350 mm) V06 Ø 13.8” (350 mm) ■ Standard 3/4’’ taper ■ Hub included ■ Meet with the EN 28848 and ABYC P22 standards POLYURETHANE GRIP V01 - 41687 Z black V02 - 41688 B white V03 - 41689 D grey V04 - 41690 M navy blue MAHOGANY GRIP V05 - 41691 P STEERING WHEELS STAINLESS STEEL GRIP V06 - 41692 S MOD. B mm (“) V01 67 (2.6) V02 67 (2.6) V03 67 (2.6) V04 67 (2.6) V05 67 (2.6) V06 67 (2.6) NON MAGNETIC STAINLESS STEEL WHEELS All ULTRAFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards 83 V10 Ø 13.8” (350 mm) V11 Ø 13.8” (350 mm) V12 Ø 13.8” (350 mm) V13 Ø 13.8” (350 mm) V14 Ø 13.8” (350 mm) V15 Ø 15.7” (400 mm) V16 Ø 13.8” (350 mm) V17 Ø 15.7” (400 mm) ■ Standard 3/4’’ taper ■ Hub included ■ Meet with the EN 28848 and ABYC P22 standards POLYURETHANE GRIP V10 - 41693 U black V11 - 41694 W white V12 - 41695 Y grey V13 - 41696 A ochre POLISHED TEAK GRIP V14 - 41697 C V15 - 41698 E MOD. B mm (“) V10 67 (2.6) V11 67 (2.6) V12 67 (2.6) V13 67 (2.6) V14 67 (2.6) V15 73 (2.9) V16 67 (2.6) V17 73 (2.9) STEERING WHEELS STAINLESS STEEL GRIP V16 - 41699 G V17 - 41700 M NON MAGNETIC STAINLESS STEEL WHEELS 84 All ULTRAFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards V35 Ø 13.6” (345 mm) - V23 Ø 15.7” (400 mm) V65 Ø 14.5” (370 mm) V52B Ø 12.6” (320 mm) V52W Ø 12.6” (320 mm) V52G Ø 12.6” (320 mm) V57B Ø 13.8” (350 mm) ■ Standard 3/4’’ taper ■ Hub included ■ Meet with the EN 28848 and ABYC P22 standards STAINLESS STEEL GRIP V23 - 32397 D V35 - 31602 H V65 - 39436 J POLYURETHANE GRIP V52B - 40631 P black V52W - 40633 U white V52G - 40632 S grey STEERING WHEELS V57B - 38155 O black V57G - 38156 P grey V57G Ø 13.8” (350 mm) MOD. B mm (“) V23 110 (4.3) V35 100 (3.9) V52 73 (2.9) V57 76 (3.0) V65 73 (2.9) NON MAGNETIC STAINLESS STEEL WHEELS All ULTRAFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards 85 V70B Ø 13.8” (350 mm) V70W Ø 13.8” (350 mm) V70G Ø 13.8” (350 mm) V58B Ø 15.7” (400 mm) ■ Standard 3/4’’ taper ■ Hub included ■ Meet with the EN 28848 and ABYC P22 standards EXCLUSIVE POLYURETHANE “FIRM GRIP” V70B - 39442 D black V70W - 39929 J white V70G - 39441 B grey MOD. B mm (“) V58 78 (3.0) V70 90 (3.5) V58G Ø 15.7” (400 mm) STEERING WHEELS POLYURETHANE GRIP V58B - 38649 X black V58G - 38650 F grey YACHT STEERING WHEELS 86 All ULTRAFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards ■ Standard 3/4’’ taper ■ Hub included ■ Meet with the EN 28848 and ABYC P22 standards V74 Ø 15.7” (400 mm) V75 Ø 17.7” (450 mm) - V76 Ø 19.6” (500 mm) V77 Ø 15.7” (400 mm) V78 Ø 17.7” (450 mm) - V79 Ø 19.6” (500 mm) V221/16 – Ø 16.5” (420 mm) V222/15 – Ø 15.7” (400 mm) MAHOGANY GRIP V74 V75 V76 - 41115 A - 41116 C - 41117 E NATURAL TEAK GRIP V77 - 41152 G V78 - 41153 J V79 - 41154 L STAINLESS STEEL GRIP V221/16 - 42086 B Also available: 20”, 24”, 32”, 36” MAHOGANY GRIP V222/15 - 42087 D Also available: 20”, 24”, 28”, 36”, 47” WOOD GRIP AND SPOKES V223/40 - 42088 F Also available: 47”, 50” TRADITIONAL WOOD WHEELS STEERING WHEELS V224/12 - 42089 H Also available: 20”, 25”, 32” V225/18 - 42090 S Also available: 24”, 28” V223/40 – Ø 39.4” (1000 mm) V223/40 B mm (“) 63 (2.5) V71 ÷ V79 V224/12 – Ø 11.8” (300 mm) V225/18 – Ø 18.1” (460 mm) 87 IS THE REGISTERED TRADEMARK WHICH DISTINGUISHES THE STEERING WHEELS FOR PLEASURE BOATS PRODUCED BY ULTRAFLEX STEERING WHEELS “VERO VOLANTE ITALIANO” BOCCANEGRA STEERING WHEELS 88 “VERO VOLANTE ITALIANO” is the registered trademark which distinguishes the steering wheels for pleasure boats produced by Ultraflex. They are conceived by Italian designers, engineered and manufactured in Italy by employing genuine Italian components and technologies according to Ultraflex quality management system. ■ Standard 3/4’’ taper ■ Hub included ■ Meet with the EN 28848 and ABYC P22 standards LEATHER GRIP AND HUB BOCCANEGRA W - 67295 B white STEERING WHEELS LEATHER GRIP PAINTED HUB BOCCANEGRA SB - 67296 D sky-blue Boccanegra W - Ø 13.8” (350 mm) All ULTRAFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards Boccanegra SB - Ø 350 mm (13.8”) MOROSINI STEERING WHEELS “VERO VOLANTE ITALIANO” is the registered trademark which distinguishes the steering wheels for pleasure boats produced by Ultraflex. They are conceived by Italian designers, engineered and manufactured in Italy by employing genuine Italian components and technologies according to Ultraflex quality management system. 89 ■ Standard 3/4’’ taper ■ Hub included ■ Meet with the EN 28848 and ABYC P22 standards Morosini Sea - Ø 13.8” (350 mm) All ULTRAFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards STEERING WHEELS LEATHER GRIP AND HUB MOROSINI SEA - 67301 T MOROSINI STEERING WHEELS 90 “VERO VOLANTE ITALIANO” is the registered trademark which distinguishes the steering wheels for pleasure boats produced by Ultraflex. They are conceived by Italian designers, engineered and manufactured in Italy by employing genuine Italian components and technologies according to Ultraflex quality management system. ■ Standard 3/4’’ taper ■ Hub included ■ Meet with the EN 28848 and ABYC P22 standards LEATHER GRIP, CHROME HUB MOROSINI B/CH - 67297 F MOROSINI G/CH - 67300 R STEERING WHEELS POLYURETHANE GRIP, CHROME HUB MOROSINI PU B/CH - 67461 S Morosini B/CH - Ø 350 mm (13.8”) All ULTRAFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards Morosini G/CH - Ø 350 mm (13.8”) MOROSINI STEERING WHEELS “VERO VOLANTE ITALIANO” is the registered trademark which distinguishes the steering wheels for pleasure boats produced by Ultraflex. They are conceived by Italian designers, engineered and manufactured in Italy by employing genuine Italian components and technologies according to Ultraflex quality management system. 91 ■ Standard 3/4’’ taper ■ Hub included ■ Meet with the EN 28848 and ABYC P22 standards Morosini W - Ø 350 mm (13.8”) All ULTRAFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards Morosini C - Ø 350 mm (13.8”) STEERING WHEELS LEATHER GRIP, PAINTED HUB MOROSINI W - 67298 H MOROSINI C - 67299 K FOSCARI STEERING WHEELS 92 “VERO VOLANTE ITALIANO” is the registered trademark which distinguishes the steering wheels for pleasure boats produced by Ultraflex. They are conceived by Italian designers, engineered and manufactured in Italy by employing genuine Italian components and technologies according to Ultraflex quality management system. Foscari L - Ø 350 mm (13.8”) ■ Standard 3/4’’ taper ■ Hub included ■ Meet with the EN 28848 and ABYC P22 standards POLYURETHANE GRIP FOSCARI B - 67303 X FOSCARI W - 67302 V FOSCARI C - 67304 Z SKY GRIP FOSCARI L - 67305 B STEERING WHEELS Foscari B - Ø 350 mm (13.8”) Foscari W - Ø 350 mm (13.8”) All ULTRAFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards Foscari C - Ø 350 mm (13.8”) DORIA STEERING WHEEL “VERO VOLANTE ITALIANO” is the registered trademark which distinguishes the steering wheels for pleasure boats produced by Ultraflex. They are conceived by Italian designers, engineered and manufactured in Italy by employing genuine Italian components and technologies according to Ultraflex quality management system. 93 ■ Standard 3/4’’ taper ■ Hub included ■ Meet with the EN 28848 and ABYC P22 standards Doria B/R - Ø 350 mm (13.8”) All ULTRAFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards Doria C/W - Ø 350 mm (13.8”) STEERING WHEELS POLYURETHANE GRIP WITH INSERTS DORIA B/R - 67309 K DORIA C/W - 67479 M DORIA STEERING WHEEL 94 “VERO VOLANTE ITALIANO” is the registered trademark which distinguishes the steering wheels for pleasure boats produced by Ultraflex. They are conceived by Italian designers, engineered and manufactured in Italy by employing genuine Italian components and technologies according to Ultraflex quality management system. ■ Standard 3/4’’ taper ■ Hub included ■ Meet with the EN 28848 and ABYC P22 standards STEERING WHEELS POLYURETHANE GRIP WITH INSERTS DORIA B/B - 67465 A DORIA W/W - 67728 G Doria B/B - Ø 350 mm (13.8”) All ULTRAFLEX steering wheels meet the EEC directive 94/25 requirements about pleasure boats. All steering wheels are CE marked in conformity with the EN 28848 – EN 29775 and ABYC P22 safety standards Doria W/W - Ø 350 mm (13.8”) MECHANICAL CONTROL SYSTEMS 95 SINGLE LEVER SIDE MOUNT CONTROLS SINGLE LEVER SIDE MOUNT CONTROLS 96 Featuring AISI 316 stainless steel lever and bezel, the B400 has a sleek and modern design which is ideal for sailboats. The B400 has universal control mechanism that allows for both "push" or "pull" for throttle and shift, push button warm up, and will accept 33C style cables, as well as BRP®, Mercury® Gen I and Gen II cables with optional adapters. Available in mechanical version or hybrid version (patented) to control the shift by a mechanical cable and the throttle via 0-5V electric signal. FEATURES ■ 316 stainless steel lever and flange for a better resistance in the marine environment ■ Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling ■ Can be installed horizontally or vertically, on the starboard or port side of the boat ■ Provided with a brake tension release system easily adjustable ■ Push-in button for throttle operation in Neutral (ENGINE WARM UP). ■ Neutral safety switch X41 - 38130 F included prevents in-gear starting ■ Exceeds EN ISO 11547 standards when X41 safety switch is installed ■ The B401-ETC hybrid version (patented) can control the shift with a mechanical cable and the throttle via 0-5V electric signal. The output signal can be set by the installer; the setting can be simply operated through dipswitches placed under the control box. ■ For use with all Ultraflex engine control cables except C22: - Ultraflex C2, C8, MACHZero cables require no kit - Ultraflex C14, MACH14 cables require K71 - 42082 T connection kit - Ultraflex C5, C16. MACH5 cables require K72 - 42083 V connection kit - Ultraflex C36, MACH36 cables require K73 - 42084 X connection kit B400 - B401-ETC B400 B401-ETC MODELS B400 - 42076 Y Fully mechanical version B401-ETC - 42077 A Hybrid version SINGLE LEVER SIDE MOUNT CONTROLS The new B310 controls combine elegance, functionality and versatility. Available with chrome, burl or soft touch control levers, the B310 series can be used on outboards, sterndrives and inboard applications. The universal control design allows for the connection of 33C Universal style cable and OMC (Johnson/Evinrude) cables with adapters included. Mercury Gen I cables can be easily connected with the addition of the K35 connection kit. B310CH B310BR MODELS B310CH - 41789 H Provided with a positive lock-in neutral and trim switch B310BR - 41788 F Provided with a positive lock-in neutral and trim switch B310B - 41790 S Provided with a positive lock-in neutral and trim switch B310B 140 [5.51] 231 [9.09] 191.1 [7.52] 32.6 [1.28] 136.6 [5.38] 107 [4.21] B310CH - B310BR - B310B B310CH - B310BR - B310B 49.5 [1.95] SINGLE LEVER SIDE MOUNT CONTROLS FEATURES ■ Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling ■ Can be installed horizontally or vertically, on the starboard or port side of the boat ■ Provided with a brake tension release system adjustable from outside ■ Pull-out handle disengages shift for warm-up ■ Includes X50 neutral safety switch which prevents in-gear starting ■ Exceeds EN ISO 11547 standards when X50 safety switch is installed ■ All models are provided with positive lockin neutral to prevent accidental gear engagement ■ All models are provided with a power trim switch conveniently located in the handle grip that enables an easy tilting of the engine ■ For use with: - All Ultraflex control cables except C4, C36 and MACH36 - Mercury®\ current BRP® (OMC®) \ Yamaha® \ Suzuki® Honda® \ Volvo® style cables - 33C style cables ■ Ultraflex C5, C16, MACH5 and Mercury® cables require K35 - 34730 U connection kit ■ Ultraflex C22 and C23 cables require KB1 - 39964 L connection kit 97 SINGLE LEVER SIDE MOUNT CONTROLS SINGLE LEVER SIDE MOUNT CONTROLS 98 Single lever / dual action control to operate both throttle and shift. Suitable for any type of boats with outboard, inboard or I/O power plants. FEATURES ■ Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling ■ Can be installed horizontally or vertically, on the starboard or port side of the boat ■ Provided with a brake tension release system adjustable from outside ■ Pull-out handle disengages shift for warm-up ■ Includes X12 neutral safety switch which prevents in-gear starting ■ Exceeds EN ISO 11547 standards when X12 safety switch is installed ■ All models are provided with positive lockin neutral to prevent accidental gear engagement ■ B184 and B184CB models are provided with a power trim switch conveniently located in the handle grip that enables an easy tilting of the engine ■ For use with: - All Ultraflex control cables except C4, C36 and MACH36 - Mercury®\ current BRP® (OMC®) \ Yamaha® \ Suzuki® Honda® \ Volvo® style cables - 33C style cables ■ Ultraflex C5, C16, MACH5 and Mercury® cables require K35 - 34730 U connection kit ■ Ultraflex C22 and C23 cables require KB1 - 39964 L connection kit B183 B184 MODELS B183 - 38945 B Provided with a positive lock-in neutral B184 - 38946 D Provided with a positive lock-in neutral and trim switch B85 - 35682 I Standard model, smooth design for use on sailboats. Provided with a positive lock-in neutral B85 B85 - B183 - B184 B183 - B184 B85 SINGLE LEVER SIDE MOUNT CONTROLS 99 B89 FEATURES ■ Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling ■ Can be installed horizontally or vertically, on the starboard or port side of the boat ■ Made of painted marine aluminum ■ Pull-out handle disengages shift for warm-up ■ Includes X12 neutral safety switch which prevents in-gear starting ■ Exceeds EN ISO 11547 standards when X12 safety switch is installed ■ Provided with a positive lock-in neutral to prevent accidental gear engagement ■ For use with: - All Ultraflex control cables except C22, C4, C36 and MACH36 - Mercury® \ current BRP® (OMC®) \ Yamaha® \ Suzuki® Honda® \ Volvo® style cables - 33C style cables ■ Ultraflex C5, C16, MACH5 and Mercury® cables require K35 - 34730 U connection kit. ■ To connect C14 and MACH14 cables and current BRP® (OMC®) cable to engine, use K51 - 32526 N connection kit. B90 MODELS B89 - 36151 G Ivory finish with positive lock-in neutral. B90 - 36152 H Black finish with positive lock-in neutral. Lock-in neutral SINGLE LEVER SIDE MOUNT CONTROLS Single lever / dual action control to operate both throttle and shift. Suitable for any type of boats with outboard, inboard or I/O power plants. “LOW PROFILE” SINGLE LEVER TOP MOUNT CONTROLS B302CR 2 X75 (OPTIONAL) R18 3-7. 2" MODELS B301CR - 40140 U Single lever control for one engine, chrome plated. R18 3-7. 2" B302CR + 2 X75 84-3.3" B302CR - 40141 W Twin lever control for two engines, chrome plated. 84-3.3" FEATURES ■ Compact single lever controls offering a unique low profile style compared to other controls available on the market ■ Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling ■ Made of marine aluminum, chrome plated or powder coat finish ■ Push in button disengages shift for warm-up ■ Includes X12 neutral safety switch which prevents in-gear starting ■ Exceeds EN ISO 11547 standards when X12 safety switch is installed ■ For use with all Ultraflex control cables except C4: - C14 and MACH14 cables require no kit - for C2, C8 and MACHZero cables the connection kit K59 - 40144 C is included - C5, C16 and MACH5 cables require K60 Kit - 40145 E - C36 and MACH36 cables require K62 Kit - 40157 J - C22 cable requires K61 Kit - 40146 G B301CR X75 - 40662 B Silver knob optional 192-7.5" SINGLE LEVER SIDE MOUNT CONTROLS Single lever / dual action control to operate both with throttle and shift. Suitable for any type of boats with outboard, inboard or I/O power plants. 60-2.4" 112-4.8" B301 192-7.5" 100 Combining traditional styling with a low profile design, the B301 and B302 controls provide the look and feel of electronic controls without the cost. With a focus on efficiency these controls have been specifically designed to improve the functionality of older control systems, making the boat easier to control. When coupled with the Mach series control cables with industry leading efficiency, this series of controls will provide nearly fingertip control of the control system. 148-5.8" 161-6.3" 100-3.9" 173-6.8" B302 148-5.8" 161-6.3" “LOW PROFILE” SINGLE LEVER TOP MOUNT CONTROLS 101 Single lever / dual action control to operate both with throttle and shift. Suitable for any type of boats with outboard, inboard or I/O power plants. B301B B302B 2 X75 (OPTIONAL) B302B + 2 X75 R18 3-7. 2" R18 3-7. 2" MODELS B301B - 40142 Y Single lever control for one engine, black dome, chrome plated lever. 60-2.4" 112-4.8" B301 192-7.5" 192-7.5" X75 - 40662 B Silver knob optional 84-3.3" 84-3.3" B302B - 40143 A Twin lever control for two engines, black dome, chrome plated lever. 148-5.8" 161-6.3" 100-3.9" 173-6.8" B302 148-5.8" 161-6.3" SINGLE LEVER SIDE MOUNT CONTROLS FEATURES ■ Compact single lever controls offering a unique low profile style compared to other controls available on the market ■ Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling ■ Made of marine aluminum, chrome plated or powder coat finish ■ Push in button disengages shift for warm-up ■ Includes X12 neutral safety switch which prevents in-gear starting ■ Exceeds EN ISO 11547 standards when X12 safety switch is installed ■ For use with all Ultraflex control cables except C4: - C14 and MACH14 cables require no kit - for C2, C8 and MACHZero cables the connection kit is K59 - 40144 C included - C5, C16 and MACH5 cables require K60 Kit - 40145 E - C36 and MACH36 cables require K62 Kit - 40157 J - C22 cable requires K61 Kit - 40146 G SINGLE LEVER TOP MOUNT CONTROLS 102 Single lever / dual action control to operate both throttle and shift. Suitable for any type of boats with outboard, inboard or I/O power plants. SINGLE LEVER SIDE MOUNT CONTROLS FEATURES ■ Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling ■ Made of chrome plated marine aluminium ■ Pull-out handle disengages shift for warm-up ■ Neutral safety switch X43 - 38160 L included prevents in-gear starting ■ Exceeds EN ISO 11547 standards when X43 safety switch is installed ■ Built-in friction to avoid throttle creep ■ For use with Ultraflex C2, C8, MACHZero and all 33C style engine control cables ■ To connect Ultraflex C22 and 43C style cables to B103 control box only, use K33 - 38378 D connection kit B103 B104 MODELS B103 - 37923 K Single lever control for one engine B104 - 37924 L Twin lever control for two engines B103S - 39354 G Single lever control for one engine - Silver knob B104S - 39355 J Twin lever control for two engines - Silver knobs B104S SINGLE LEVER TOP MOUNT CONTROLS B65 B76 with trim B66 B78 with trim Single lever / dual action control to operate both throttle and shift. Suitable for any type of boats with outboard, inboard or I/O power plants. B73 B77 with trim B74 B79 with trim MODELS B65 - 34731 V Single lever control for one engine, chrome plated. B76 - 35312 E Single lever control for one engine, chrome plated, with trim. B66 - 34732 W Twin lever control for two engines, chrome plated. B78 - 35314 G Twin lever control for two engines, chrome plated, with trim. B73 -35007 U Single lever control for one engine, black dome, chrome plated lever. B77 - 35313 F Single lever control for one engine, black dome, chrome plated lever, with trim. B74 - 35008 B Twin lever control for two engines, black dome, chrome plated lever. B79 - 35315 H Twin lever control for two engines, black dome, chrome plated lever, with trim. Handle with trim SINGLE LEVER SIDE MOUNT CONTROLS FEATURES ■ Enables easy and safe shifting by preventing accidental gear engagement unless engine is idling ■ Made of marine aluminum, chrome plated or powder coat finish ■ Pull-out handle disengages shift for warmup ■ Includes X12 neutral safety switch which prevents in-gear starting ■ Exceeds EN ISO 11547 standards when X12 safety switch is installed ■ Power trim switch conveniently located in the handle grip enables for easy tilting of the engine ■ For use with all Ultraflex engine control cables except C22, C4, C36 and MACH36. ■ Ultraflex C5, C16 and MACH5 cables require K35 kit - 34730 U 103 TWO LEVER TOP MOUNT CONTROLS B46 B58 with interlock 104 MODELS BENT LEVERS: B46 - 34461 P B46T - 34462 Q B46S - 34463 R B58R - 34570 W B58L - 34716 T Throttle and shift Throttle only Shift only Throttle and shift. With interlock.Right hand installation Throttle and shift. With interlock.Left hand installation STRAIGHT LEVERS: B50 - 34464 S Throttle and shift B50T - 34465 T Throttle only B50S - 34466 U Shift only B59R - 34571 X Throttle and shift. With interlock. Right hand installation B59L - 34717 U Throttle and shift. With interlock. Left hand installation B50 B59 with interlock X51 Burl wood cover 180 7,8” FEATURES ■ Flush mount suitable for exposed positions such as flying bridge ■ Made of marine aluminium with chrome plated lever ■ Throttle lever is provided with adjustable brake tension release system and shift lever with forward, reverse and neutral detents. Both the brake tension release and detents can be installed and adjusted from the outside. ■ Neutral safety switch X12 - 34543 Q included prevents in-gear starting ■ Exceeds EN ISO 11547 standards when X12 safety switch is installed ■ Available with straight or bent levers ■ B58 and B59 models are provided with an interlock kit to prevent accidental gear engagement ■ For use with Ultraflex C2, C8, MACHZero and all 33C style engine control cables. ■ Ultraflex C22 and all 43C style cables require K22 - 34713 Q connection kit. ■ Burl wood cover optional: X51 - 38985 P 240 9,44” TWO LEVER TOP MOUNT CONTROLS Two lever / single action control: each lever operates separately either the throttle or shift. Suitable for use with outboard, inboard or I/O power plants. 74 2,91” 150 5,9” TWO LEVER TOP MOUNT CONTROLS B203 B204 with interlock 105 Two lever / single action control: each lever operates separately either the throttle or shift. Suitable for use with outboard, inboard or I/O power plants. FEATURES B207 B208 with interlock X51 Burl wood cover 240 (9.5”) White painted control with grey soft hand grip: B207T - 37652 A Throttle only B207S - 37653 B Shift only 195 (7.7”) MODELS Black painted control with black soft hand grip: B203T - 37380 Z Throttle only B203S - 37381 A Shift only 74 (2.9”) 150 (5.9”) TWO LEVER TOP MOUNT CONTROLS ■ Flush mount suitable for exposed positions such as flying bridge ■ Levers structure made of die cast zinc provided with a soft thermoplastic ergonomical handgrip ■ Adjustable brake to avoid throttle creep and positive detent for shift ■ Adjustable ratchet for precise throttle operation obtained applying to the gas lever the optional kit K52 - 37382 B ■ Neutral safety switch X12 - 34543 Q included prevents in-gear starting ■ Exceeds EN ISO 11547 standards when X12 safety switch is installed ■ Raked throttle handle and straight gear handle for a better manoeuvring ■ B204 and B208 models are provided with an interlock kit to prevent accidental gear engagement ■ For use with Ultraflex C2, C8, MACHZero and all 33C style engine control cables. ■ Ultraflex C22 and all 43C style cables require K22 - 34713 Q connection kit. ■ Burl wood cover optional: X51 - 38985 P TWO LEVER TOP MOUNT CONTROLS 106 B322 B324 R18 3-7. 2" FEATURES ■ Made of aluminium, chrome plated or black powder coat finish ■ Throttle lever is provided with adjustable brake tension release system and shift lever with forward, reverse and neutral detents. ■ Includes X12 neutral safety switch which prevents in-gear starting ■ In dual station applications the L23-31649 B selector unit has to be used (page 110) ■ Exceeds EN ISO 11547 standards when X12 safety switch is installed ■ Use with all Ultraflex control cables except C4: - C14 and MACH14 cables require no kit - For C2, C8 and MACHZero cables the connection kit K67 - 40705 T is included - C5, C16 and MACH5 cables require K63 kit - 40757 N - C22 cable requires K64 kit - 40758 R - C36 and MACH36 cables require K65 kit - 40759 T MODELS 84 - 3.3” CHROME PLATED: B322 - 40669 S Throttle and shift B322T - 40670 A Throttle only B322S - 40673 G Shift only BLACK FINISH: B324 - 40674 J Throttle and shift B324T - 40675 L Throttle only B324S - 40676 N Shift only 193 - 7.6” TWO LEVER TOP MOUNT CONTROLS Two lever / single action control: each lever operates separately either the throttle or the shift. Suitable for use with outboard, inboard or I/O power plants. 100 - 3.9” 173 - 6.8” B322 - B324 148 - 5.8” 161 - 6.3” TWO LEVER TOP MOUNT CONTROLS 107 Two lever / single action control: each lever operates separately either the throttle or shift. Suitable for use with outboard, inboard or I/O power plants. MODELS B101 - 36856 P B101T - 36942 M B101S - 36898 F B102 - 36899 G B102T - 36992 A B102S - 36900 C X54 B101 Throttle and shift. White painted. Throttle only. White painted. Shift only. White painted. Throttle and shift. Black painted. Throttle only. Black painted. Shift only. Black painted. - 39340 V Silver knob for B101-B102. B101 with X54 Silver knobs B102 TWO LEVER TOP MOUNT CONTROLS FEATURES ■ All versions are provided with shift lever detents and with a brake tension release system adjustable from the outside of the throttle lever ■ Neutral safety switch X12 - 34543 Q included prevents in-gear starting ■ Exceeds EN ISO 11547 standards when X12 safety switch is installed ■ Suitable for exposed positions such as flying bridge ■ For use with Ultraflex C2, C8, MACHZero and all 33C style engine control cables ■ Ultraflex C22 and all 43C style cables require K32 - 34662 Z connection kit TWO LEVER SIDE MOUNT CONTROLS 108 Suitable for all outboard engines. TWO LEVER TOP MOUNT CONTROLS FEATURES ■ Made of nylon fiberglass with anodized aluminium levers ■ Left or right side mount installation ■ For use with Ultraflex engine control cables: - C14 and MACH14 with K23 - 32773 D connection kit - C4 with K24 - 32774 E connection Kit - C2, C8, MACHZero and all 33C style cables with K25 - 32775 F connection kit - C5 and MACH5 without connection kit - Mercury® no connection kit needed - OMC® pre 1979 w/K24 - BRP® (OMC®) post 1979 w/K23 - Yamaha® w/K25 - Honda® w/K25 - Suzuki® w/K25 B47 MODELS B47 - 32770 A - Light grey finish B49 - 33283 S - Black finish B47 - B49 B35 CONTROL BOX FEATURES ■ Lever and flange all stainless steel. ■ Flush side mount installation. ■ Particulary suitable for throttle control and hydraulic shift operation. ■ Provided with adjustable brake tension release and detents. ■ For use with Ultraflex C2, C8 and MACHZero engine control cables B35 - 32386 A B35 B49 ACCESSORIES FOR CONTROL BOXES K22 K23 109 K22 - 34713 Q Kit to connect C22 and 4300 series cables to top mount two lever control boxes, B46, B50, B58, B59, B203, B204, B207, B208, B322, B324 K24 K25 K32 K33 KB1 K35 K23 - 32773 D Kit to connect C14, MACH14 and BRP® (OMC®) type “OS” cables to B47 and B49 control boxes. K24 - 32774 E Kit to connect C4 and BRP® (OMC®) type “O” cables to B47 and B49 control boxes. K25 - 32775 F Kit to connect C2, C8, MACHZero and all 33C style cables to B47 and B49 control boxes. K32 - 34662 Z Kit to connect C22 and 4300 series cables to top mount two lever control boxes B101 and B102. KB1 - 39964 L Kit to connect C22 and 4300 series cables to B183, B184 and B184CB control boxes. K35 - 34730 U Kit to connect C5, C16, MACH5 and Mercury® style cables to single lever control boxes, except B301, B302, B103 and B104. K51 - 32526 N Kit to connect C14, MACH14 and OMC® type “OS” cables to engine for use with B89 and B90. K59 - 40144 C Kit to connect C2, C8 and MACHZero cables to B301 and B302 controls (supplied with the box). K60 – 40145 E Kit to connect C5, C16, MACH5 and Mercury® (except Gen II ™) cables to B301 and B302 control boxes. K51 K61 – 40146 G Kit to connect C22 and 4300 series cables to B301 and B302 control boxes. K62 – 40147 J Kit to connect C36, MACH36 and Mercury® Gen II™ cables to B301 and B302 control boxes. K59 K60 K61 K62 ACCESSORIES FOR CONTROL BOXES K33 - 38378 D Kit to connect C22 and 4300 series cables to B103 control box. ACCESSORIES FOR CONTROL BOXES K63 SHOWN PARTS X 2 K64 SHOWN PARTS X 2 K65 SHOWN PARTS X 2 K67 SHOWN PARTS X 2 110 K63 - 40757 N Kit to connect C5, C16, MACH5 cables to B322 and B324 controls. K64 - 40758 R Kit to connect C22 cable to B322 and B324 controls. K65 - 40759 T Kit to connect C36 and MACH36 cables to B322 and B324 controls. K67 - 40705 T Kit to connect C2, C8 and MACHZero cables to B322 and B324 controls (supplied with the box) K71 - 42082 T Kit to connect C14 and MACH14 to B400 and B401-ETC controls K71 K72 ACCESSORIES FOR CONTROL BOXES K72 - 42083 V Kit to connect C5, C16 and MACH5 to B400 and B401-ETC controls X12 - 34543 Q Neutral safety switch to prevent in-gear starting. X41 - 38130 F Neutral safety switch to prevent in-gear starting, suitable for B400 and B401-ETC controls. X12 X43 - 38160 L Neutral safety switch to prevent in-gear starting, suitable for B103 and B104 controls. X41 X43 ENGINE CONTROL CABLES 111 HOW TO MEASURE FOR CONTROL CABLE INSTALLATION OUTBOARD A + B + 3’ (90 cm) = L INBOARD/STERNDRIVE A+B=L CONTROL CABLE CROSS REFERENCE ULTRAFLEX TELEFLEX® PART# C2 UNIVERSAL CABLE CC172 C8 MIRACABLE™ CC330 PREMIUM™ CC199 MORSE® PART# APPLICATION YAMAHA®, SUZUKI®, HONDA®, NISSAN®, TOHATSU®, SELVA® 33C RED JACKET™ 32377-003 YAMAHA®, SUZUKI®, HONDA®, NISSAN®, TOHATSU®, SELVA® YAMAHA® over 60 hp, SUZUKI®, HONDA®, NISSAN®, TOHATSU®, SELVA® MACHZero™ TFXTREME™ CC223 33C SUPREME™ 301947-003 C5 - MACH5™ 600A CC179 TYPE KM 637323 C4 400 TYPE CC170 TYPE O 48296 C14 - MACH14™ 479 TYPE CC205 TYPE OS 302029 C16 630 TYPE CC210 C25 CC214 TYPE OC 310048 C22 STANDARD 4300 TYPE CC193 43C REDLINE 65835-003 HEAVY DUTY APPLICATIONS INBOARDS AND JETS C23 BC BULKHEAD 4300 TYPE CC192 43BC REDLINE 46348-003 HEAVY DUTY APPLICATIONS INBOARDS AND JETS C36 - MACH36™ MERCURY®, MERCRIUSER®, MARINER® OVER 50 hp PRE 1979 OMC®, EVINRUDE®, JOHNSON® 1979 TO DATE OMC®, JOHNSON®, EVINRUDE® , BRP® MARINER® UP TO 50 hp VOLVO® WITH OMC® CONTROLS MERCURY® GENERATION II™ CONTROLS ENGINE CONTROL CABLES FOR NEW INSTALLATION, measure A + B distance from the control along an unobstructed cable routing to clutch and / or throttle connection. Round this dimension off to the next whole foot: you will have your cable length. We recommend that the cable bends have a minimum radius of about 8” (200 mm). For outboard engine installations, it is necessary to add three feet to the obtained length, in order to allow the engine movement. To determine the needed length of the REPLACEMENT CABLE, measure it from tip to tip. When ordering, specify the cable length in feet, rounding the dimension off to the next whole value. If any kit is required to complete the cable connection, consult the appropriate section in this catalog. MACHTM SERIES HIGH EFFICIENCY AND FLEXIBILTY ENGINE CONTROL CABLES 112 For the ultimate in efficiency and response, the Mach Series cables deliver unmatched results. They have been specifically designed to make even the most complex of cable installations result in smooth, easy and precise shift and throttle movement. Using a patented stranded wire core with lubricated extrusion, the Mach cables are an ideal solution for applications with long cable runs, tight bends, or where easy and precise throttle response is required. Mach Series cables also feature solid stainless steel output fittings and are available in 33C, Mercury® Gen I, Mercury® Gen II and BRP® styles. MACHZero MACH36 MACH5 MACH14 ■ The “high performance” MACH™ Cables are the result of our decades of experience in producing high quality, long lasting, flexible cables. The innovative core design maximizes efficiency and minimizes lost motion, while the exclusive design of the conduit provides extremely high level of flexibility. ENGINE CONTROL CABLES FEATURES AND PERFORMANCE ■ Available in the following configurations: - MACHZero - Universal style (like C2, C8) - MACH5 - Mercury® style (like C5) - MACH14 - Current BRP® (OMC®) style (like C14) - MACH36 - Gen II Mercury® style (like C36) ■ Suitable for outboard – inboard and sterndrive engines ■ High efficiency for smooth operation ■ High flexibility for reduced bend radius. Ideal for long complex cable routings ■ Maintenance free ■ Stainless steel cables end fittings ■ High resistance blue outer jacket against abrasion, UV and chemicals CONTROL CABLES FOR WEBER® ENGINES C40 Stroke: 3,4 “ (86 mm) Throttle cable for Weber® engines C41 Stroke: 3,3” (84 mm) Shift cable for Weber® jets ENGINE CONTROL CABLES C2 C8 Stroke: 3.4” ( 87 mm) For use with inboard, sterndrive and outboard engines with appropriate accessories. Stroke: 3.4” ( 87 mm) For use with inboard, sterndrive and outboard engines, with appropriate accessories. UNIVERSAL 3300 STYLE CABLES C2 C8 MACHZero MACHZero Stroke: 3.4” (87 mm). For use with inboard, sterndrive and outboard engines. Ideal for high performance applications, long cable runs and complex routings. Blue color jacket. C4 Stroke: 3.1” (80 mm) For BRP® - Evinrude® (OMC®) engines manufactured before 1979. C14 Stroke: 3” (75 mm) For BRP® - Evinrude® (OMC®) engines manufactured from 1979 to date. MACH14 Stroke: 3” (75 mm). For BRP® - Evinrude® (OMC®) engines manufactured from 1979 to date. Blue color jacket. High performance applications. C36 Stroke: 3.3” (85 mm) For Mercury® and Mercruiser® engines and Mercury® Generation II™ series controls. MACH36 Stroke: 3.4” (85 mm). For Mercury® and Mercruiser® engines and Mercury® Generation II™ series controls. Blue color jacket. High performance applications. C5 Stroke: 3.75” (95 mm) For Mercury® and Mercruiser® engines. MACH5 Stroke: 3.75” (95 mm). For Mercury® and Mercruiser® engines. Blue color jacket. High performance applications. Ø7 BRP® - EVINRUDE® (OMC®) CABLES 113 C4 C14 MACH14 Ø8 MERCURY® - MERCRUISER® - MARINER® - VOLVO® CABLES C36 MACH36 C5 MACH5 C16 Ø7 C16 Stroke: 3.1” (80 mm). For Mariner® engines up to 40 hp. C25 UNIVERSAL 4300 STYLE CABLES C22 Stroke: 3.1” (80 mm) Stainless steel clamp fittings. Recommended for heavy duty applications. C23BC Stroke: 3.1” (80 mm) Bulkhead mount 4300 type cable Stainless steel clamp fitting and bulkhead fitting recommended for heavy duty applications. C22 Ø 10 C23BC B14 Stroke: 2.8” (70 mm) Designed for throttle, fuel shut-off and other applications. Supplied with L13 and L14 clamp and shim. C40 Stroke: 86 mm (3.4”) Throttle cable for Weber® engines C41 Stroke: 84 mm (3.3”) Shift Cable for Weber® Jets Part number for ordering: Example: C2 XLL - LL = Length ENGINE STOP CABLE B14 C40 C41 ENGINE CONTROL CABLES C25 Stroke: 3.1” (80 mm) For Volvo® engines using BRP® (OMC®) top mount controls. ACCESSORIES FOR ENGINE CONTROL CABLES L2 - 30324 D: Cable clamp block L3 - 30325 E: Shim and clamp block. Fits C2, C8, MACHZero and all 33C style cables. L2 L3 L7 L12 L13 L14 L25 L26 L7 - 38078 U: Ball joint 10-32 UNF. Stainless steel, fits C2, C8, MACHZero and all 33C style cables. 114 L12 - 30334 F: Cable end fitting. Fits C2, C8, MACHZero and all 33C style cables. L13 - 30335 G: Stop collar. Fits C4 and B14 cables. L14 - 30336 H: Cable clamp block. Fits C2, C8, MACHZero and all 33C style cables. L25 - 31906 D: Clevis 10-32 UNF. Fits C2, C8, MACHZero and all 33C style cables. L26 - 33517 N: Clevis 1/4” x 28 threaded. Fits C22 and 4300 series cables. K56 - 39237 C Adapts C2, C8, MACHZero and all 33C style cables for use with Mercury® engines. ACCESSORIES FOR ENGINE CONTROL CABLES K57 - 39238 E Adapts C2, C8, MACHZero and all 33C style cables for use with BRP® - Evinrude® engines. K57 K56 CONTROL CABLE APPLICATION MATRIX SINGLE LEVER CONTROLS MODEL B400 B401 C2 C8 C4 C14 C5 C36 C16 C22 MACHZero MACH5 MACH36 MACH14 X X K71 K72 K73 K72 X K72 K73 K71 B183 - B184 B85 B310CH - B310BR - B310B X X X K35 K35 X K35 X B301 B302 B103 B104 K59* K59* X K60 K62 K60 K61 K59* K60 K62 X X X K33 X - X X X - B65 - B66 - B73 B74 - B76 - B77 B78 - B79 X X X K35 K35 X K35 X B89 B90 X X X K35 K35 X K35 X *: Supplied with the control X: No kit required - : No connection TWO LEVER CONTROLS MODEL B322 B324 C2 C8 C4 C14 C5 C36 C16 C22 MACHZero MACH5 MACH36 MACH14 K67* K67* X K63 K65 K63 K64 K67* K63 K65 X *: Supplied with the control X: No kit required - : No connection B46 - B50 - B58 B59 - B203 - B204 B207 - B208 X X K22 X - B101 - B102 B47 - B49 B35 X X K32 X - K25 K25 K24 K23 X X K25 X K23 X X X - ® Manufactured By MARESI LTD an ULTRAFLEX GROUP Company ELECTROMECHANICAL TRIM TABS 115 UFLEX MT ELECTROMECHANICAL TRIM TAB SYSTEMS Improve fuel economy and passenger comfort with Uflex electromechanical trim tabs. Featuring electropolished stainless steel planes and low consumption, high speed, composite actuators, these tabs are built to last in the most demanding sea conditions. These tabs have been specifically designed for easy installation using a quick connect bracket-actuator, requiring only one small hole per tab through the transom. The patented transom mounting bracket encapsulates the wiring to ensure protection against any wiring damage. Uflex MT Trim tabs are available in 2 versions: 116 MTW systems with white actuators and brackets MTB systems with black actuators and brackets FEATURES ■ Hardened steel free wheeling ballscrew ■ EASYJOY: prompt and easy control with the innovative use of a Joystick ■ AUTO LINE-UP: automatic flap re-alignment function ■ Completely sealed and fully submersible tab actuators: maximum protection garanteed by dual seals and a rubber bellow ■ Snap-in system (PATENTED) with protected harness for an easy installation ■ Stainless steel rod and tabs ■ System requires no maintenance ■ Voltage:12V DC or 24V DC ■ Waterproof: IP68 protection ■ Actuator total length (full closed): 11.8” (301 mm) ■ Stroke: 2.25” (57 mm) ELECTROMECHANICAL TRIM TABS MT ONE ACTUATOR PER TAB COMPLETE SET: TWIN ACTUATOR PER TAB COMPLETE SET: ■ 1 pair of stainless steel tabs. Tabs are sold separately: ■ 1 pair of stainless steel tabs. Tabs are sold separately: selected model to be specified when ordering ■ 1 pair of electromechanical actuators complete with connection brackets (white or black version) ■ 1 control unit Easyjoy (joystick) with wiring harness included selected model to be specified when ordering ■ 2 pair of electromechanical actuators complete with connection brackets (white or black version) ■ 1 control unit Easyjoy (joystick) with wiring harness included BOAT LENGTH BOAT LENGTH (m) TAB SIZE (length x width) TAB SIZE (cm) 14' - 18' 4,5 - 5,5 9" x 9" 22,8 x 22,8 16' - 25' 5,0 - 8,0 12" x 9" 30,5 x 22,8 18' - 30' 5,5 - 9,0 12" x 12" 30,5 x 30,5 26' - 36' 8,0 - 11,0 18" x 12" 45,7 x 30,5 These recommendations should be used as a general reference only. Final selection should be made with the assistance of a qualified installation technician. For any further information please contact our Thecnical Service CONTROL UNIT EASYJOY 41849 Z Compact control unit with Joystick. Auto line-up function included (automatic flap re-alignment). Wiring harness included. EASYJOY 117 EASYJOY DIMENSIONS MODEL PART No. DESCRIPTION AW12 41838 U White Actuator 12 VDC AW24 41839 W White Actuator 24 VDC AB12 41842 J Black Actuator 12 VDC AB24 41843 L Black Actuator 24 VDC P99 41844 N Stainless steel tab pair 9” x 9” P912 41845 R Stainless steel tab pair 9” x 12” P1212 41846 T Stainless steel tab pair 12” x 12” P1218 41847V Stainless steel tab pair 12” x 18” EASYJOY 41849 Z Jostick AW12 - AW24 TAB WEIGHT MODEL WEIGHT PER PAIR KG (LBS) P99 2.8 kg (6.2 lbs) P912 3.6 kg. (7.9 lbs) P1212 4.6 kg. (10.1 lbs) P1218 6.7 kg. (14.8 lbs) AB12 - AB24 TABS ELECTROMECHANICAL TRIM TABS COMPONENTS AND SPARE PARTS BENNET® REPLACEMENT ADAPTING BRACKET BRK Bennet® - 41855U Bracket to adapt Uflex MT trim tabs to preexisting mounting holes, in case of Bennet® replacement. Screws included. 118 ELECTROMECHANICAL TRIM TABS PACKAGED MT TRIM TAB SYSTEM SET The prepackaged MT set includes 1 pair of actuators complete with brackets and 1 EASYJOY Joystick. The tabs are not included and sold separately: selected model has to be specified when ordering. WHITE ACTUATOR SET - 12VDC MODEL PART No. DESCRIPTION MTW12 41854S 2 white actuators 12VDC + 1 Easyjoy Joystick WHITE ACTUATOR SET - 24VDC MODEL PART No. DESCRIPTION MTW24 41858A 2 white actuators 24VDC + 1 Easyjoy Joystick BLACK ACTUATOR SET - 12VDC MODEL PART No. DESCRIPTION MTB12 41864V 2 black actuators 12VDC + 1 Easyjoy Joystick BLACK ACTUATOR SET - 24VDC MODEL PART No. DESCRIPTION MTB24 41868B 2 black actuators 24VDC + 1 Easyjoy Joystick 119 ® S.r.l. HATCH LIFTERS ULTRAFLEX CONTROL SYSTEMS AV SERIES ELECTRICAL HATCH LIFTERS 120 Constructed of anodized aluminum and stainless steel, the Uflex hatch lifters are built to last. Lifting with up to 265 Lbs of force, these actuators are an ideal solution for controlling engine hatches, lazarets, doors and other on board fixtures. A unique sleeve on the AV "Non Locking" version of these actuators allows you to manually open the hatch in the event of power loss i.e. weak batteries. For high performance applications where the hatch could blow open, we recommend the AVL series which pushes as well as pulls with 265 Lbs. All mounting hardware is included. Ø 34 1.3” Ø TECHNICAL FEATURES ■ According to the load required, the AV hatch lifter can be mounted individually, or in twin cylinder installation for heavier loads. It is also possible to install more then two AV actuators in multiple applications. ■ Maximum load for single installations: 1200N (120 kg - 265 lbs) ■ Maximum load for dual installations: 2400N (240 kg - 529 lbs) ■ Maximum load is recommended not to be exceeded. ■ Supplied with all mounting hardware. ■ Stainless steel telescopic ram for manual operation in case of emergency. ■ Locking version (AV-L) recommended for high performance applications. ■ Circuit breaker to stop accidental overloading of the system and electronic stop at closed or full open position. ■ IP 65 protection rated ■ Speed: 25mm/sec no load applied, 17 mm/sec maximum load ■ Current absorption in single installations: 10A at 12V, 5A at 24V ■ Current absorption in dual installations: 20A at 12V, 10A at 24V ■ AV 12VDC models are Ignition Protected. UL1500 - ISO8846 approved. 27.5 (1.06”) A 27.5 (1.06”) The rear bracket allows a 125° oscillation range of the actuator BRACKET SPARE FIXING BRACKET: BR/AV - 80382 I HATCH LIFTERS AV SERIES - SINGLE ACTION LENGTH A MODEL PART No. VOLTS STROKE AV 3012 40671 C 12 V DC 12” - 300 mm 27” - 677 mm 1,9” - 48 mm AV 4512 40582 D 12 V DC 18” - 450 mm 33” - 827 mm 1,9” - 48 mm AV 6012 40584 H 12 V DC 24” - 600 mm 39” - 977 mm 1,9” - 48 mm (FULL CLOSED ACTUATOR) EXTERNAL DIA. AV-L SERIES - LOCKING - DUAL ACTION LENGTH A MODEL PART No. VOLTS STROKE AV-L 3012 40703 P 12 V DC 12” - 300 mm 27” - 677 mm 1,9” - 48 mm AV-L 4512 40590 D 12 V DC 18” - 450 mm 33” - 827 mm 1,9” - 48 mm AV-L 6012 40592 G 12 V DC 24” - 600 mm 39” - 977 mm 1,9” - 48 mm (FULL CLOSED ACTUATOR) EXTERNAL DIA. WARNING: The AV Series hatch lifters can be opened freely in the event of a power failure, and can therefore open while underway. The AV Series hatch lifters are not intended for use on high performance boats or in applications where the hatch may open unintentionally. For these applications we recommend the AV-L series hatch lifters, which stay locked when the actuator is in the closed position. ULYSSES SERIES ELECTRICAL LINEAR ACTUATORS TECHNICAL FEATURES ■ Single installation only ■ Pull and push maximum load: 650N (65 kg - 144 lbs) ■ Pull and push maximum load is recommended not to be exceeded. ■ Supplied with all mounting hardware. ■ Aluminium ram. ■ Circuit breaker to stop accidental overloading of the system and electronic stop at closed or full open position. ■ IP 65 protection rated ■ Speed: 5 mm/sec no load applied, 4 mm/sec maximum load ■ Current absorption: 2A 121 STROKE STROKE Highest installation flexibility: 180° oscillation range LENGTH A MODEL PART No. VOLTS STROKE ULYSSES 1812 40924 Q 12V DC 7” - 180 mm 19.2” - 488 mm 1.3” - 34 mm ULYSSES 3012 40925 R 12V DC 12” - 300 mm 23.9” - 608 mm 1.3” - 34 mm (FULL CLOSED ACTUATOR) EXTERNAL DIA. Spare fixing bracket HATCH LIFTERS SPARE FIXING BRACKET: BR/UL - 35697 P AV AND ULYSSES SERIES ELECTRICAL HATCH LIFTERS AV Actuator Switch (optional) Switch (optional) AV Actuator 122 Battery (not supplied) Battery (not supplied) Fig. 1 Fig. 2 COMPONENTS DESCRIPTION AV Series Hatch Lifters • nº 1 AV actuator for single installation (Fig.1) • nº 2 AV actuators for dual installation (Fig.2) • External diameter: 1.9” (48 mm) • Length at closed position: 14.8” (377 mm)+ stroke • Maximum oscillation range: 125° INSTALLATION • The following equation will help you to calculate the maximum strength (Fmax) required from the hatch lifter to open your hatch, knowing the dimensions and weight of the hatch and the position of the mounting brackets. ULYSSES Series actuators • nº 1 Ulysses actuator (Fig.1) no dual installation • External diameter: 1.3” (34 mm) • Length at closed position: 12.1” (308 mm)+ stroke • Maximum oscillation range: 180° Power supply cable: • AV and ULYSSES actuators are supplied with 5 ft (1,5 m) of electrical cable • Warning: in case of longer cable length required, do not substitute the existing harness, but make a junction following the instructions supplied with the product. Two way push-button with central off position not supplied Fuse (not supplied) Fmax = HATCH LIFTERS x d x b L a P = weight of the hatch in Newton c, a, b = dimensions in metres indicated in Fig. 3 and Fig. 4 L = hatch lifter length when in closed position Maximum load (Fmax): • AV Series actuators: 1200 N (120 kg - 265 lbs) single installation, pushing only 2400 N (240 kg - 530 lbs) dual installation pushing only Note: when the load exceeds 2400 N (240 kg - 530 lbs), it is possible to install more then two AV actuators • ULYSSES actuators: 650 N (65 kg - 144 lbs) single installation only, both pull and push Battery (not supplied) Fig. 3 P 2 Fig. 4 MAGNETIC COMPASSES MAGNETIC COMPASSES 123 UFLEX COMPASSES Uflex offers a wide choice of models and styles of compasses both for power and sail boats. Mounting options vary from bulkhead, flush or bracket mounting to deck or pedestal assembly. Every Uflex compass is individually calibrated to ensure precision in highly variable temperatures. POWERBOAT COMPASSES Easy to read, stylish compasses, they are extremely reliable and highly stable thanks to the unique shock absorber system. SAILBOAT COMPASSES With their low inertia card design that provides high stability and readability in all conditions, these compasses represent the best value in sailing. The 45° lubber lines and the 45° built-in clinometer give the helmsman instant reference points for tacking and heel angle SERIES MAGNETIC COMPASSES A M A L F I P I S A MODEL DUAL COLOR FL: flush mount BR: bracket BI: binnacle BU: bulkhead COLOUR OF HOUSING B: black W: white G: gray CR: chrome TILTING ANGLE fore and aft Roll A-65 L BI/B 21/2” BLACK BINNACLE BLACK ± 30° A-65 L BI/W 21/2” WHITE BINNACLE WHITE ± 30° A-65 L BI/G 21/2” BLACK BINNACLE GRAY ± 30° A-65 L BI/CH 2 /2” BLACK BINNACLE CHROME ± 30° A-65 L BR/B 2 /2” BLACK BRACKET BLACK ± 30° A-65 L BR/W 21/2” WHITE BRACKET WHITE ± 30° A-65 L BR/G 2 /2” BLACK BRACKET GRAY ± 30° 1 1 1 P-80 BR/B 3” BLACK BRACKET BLACK ± 30° P-80 BR/W 3” WHITE BRACKET WHITE ± 30° P-80 BR/G 3” BLACK BRACKET GRAY ± 30° P-80 FL/B 3” BLACK FLUSH MOUNT BLACK ± 30° P-80 FL/W 3” WHITE FLUSH MOUNT WHITE ± 30° P-80 FL/G 3” BLACK FLUSH MOUNT GRAY ± 30° P-80 BI/B 3” BLACK BINNACLE BLACK ± 30° P-80 BI/W 3” WHITE BINNACLE WHITE ± 30° P-80 BI/G 3” BLACK BINNACLE GRAY ± 30° P-80 LP/B 3” BLACK LOW PROFILE BLACK ± 30° P-80 LP/W 3” WHITE LOW PROFILE WHITE ± 30° P-80 LP/G 3” BLACK LOW PROFILE GRAY ± 30° P-90 BU/B 3 /2” BLACK BULKHEAD BLACK ± 30° P-90 BU/W 31/2” WHITE BULKHEAD WHITE ± 30° P-80 BU/CH 31/2” BLACK BULKHEAD CHROME ± 30° P-80 BU/S 3 /2” SECTOR BULKHEAD BLACK ± 30° 1 1 series P-80 BR/B apparent diameter dial (mm) mounting ILLUMINATION MOUNTING APP. DIAL Ø COMPENSATORS 124 CLINOMETER CARD BALANCING The cards in magnetic compasses are balanced to compensate for the dip caused by the earth’s magnetic field. All Uflex compasses are standard balanced for use in the Northern Hemisphere (Zone A). When ordering compasses to be used in the Southern Hemisphere (Zone B-C), please specify the zone number of your boating area. • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • color of housing 3 YEARS GUARANTEE Our magnetic compasses are guaranteed, for a period of three years from the manufacture date, against defects in material and workmanship. Alleged defective products returned, freight prepaid, within the above said term, will be repaired or replaced at our option, free of charge, if found effectively below our quality standards. This guarantee does not cover other claims for direct or indirect damage. In particular, we decline liability and exclude guarantee (except for what stated above) if improper installation or misuse should result in the failure of our products. A-65 BI/CH 125 A-65 BI/W A-65 BI/B A-65 BI/G A-65 AMALFI SERIES ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 2 1/2” ( 65 mm ) apparent diameter dial front reading dial 5° dial graduation compact low profile snap-in mounting feature for easy removal binnacle or bracket installation shock resistant and antiscratching polycarbonate dome standard models with internal LED illumination black, grey, white and chrome (binnacle only) housing clamshell or box standard packaging A-65 BINNACLE INSTALLATION (BI) Low profile binnacle mounting compass that can be easily removed from its base acting on the snap-in mounting bracket. Without Illumination A-65 BI/B - 39320 N Black A-65 BI/W - 39377 V White A-65 BI/G - 39375 R Grey A-65 BI/CH - 40901 T Chrome plated With Illumination A-65 L BI/B - 39350 Y Black A-65 L BI/W - 39351 A White A-65 L BI/G - 39379 Z Grey A-65 L BI/CH - 40903 X Chrome plated Box packaging Without Illumination A-65 BI/B box - 39382 M Black A-65 BI/W box - 39383 P White A-65 BI/G box - 39384 S Grey A-65 BI/CH box - 40905 B Chrome plated With Illumination A-65 L BI/B box - 39385 U Black A-65 L BI/W box - 39386 W White A-65 L BI/G box - 39387 Y Grey A-65 L BI/CH box - 40907 F Chrome plated B A-65 BI A A 86 mm - 3.39” B 78 mm - 3.1” MOUNTING VERSATILITY Order BRACKET 65 if you wish to transform your A-65 BI binnacle compass in a A-65 BR bracket compass. BRACKET 65/B – 39356 L - black BRACKET 65/W – 40109 A - white BRACKET 65/G – 40110 J - grey MAGNETIC COMPASSES Clamshell packaging 126 A-65 BR/W A-65 BR/G A-65 BR/B A-65 AMALFI SERIES ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 2 1/2” ( 65 mm ) apparent diameter dial front reading dial 5° dial graduation compact low profile snap-in mounting feature for easy removal binnacle or bracket installation shock resistant and antiscratching polycarbonate dome standard models with internal LED illumination black, grey, white and chrome (binnacle only) housing clamshell or box standard packaging MAGNETIC COMPASSES A-65 BRACKET INSTALLATION (BR) The bracket version of the A-65 Amalfi series compass is designed for multiple mounting capabilities both in a horizontal or inclined dashboard or a bulkhead. It can be easily removed from its bracket acting on the snap-in mounting system Clamshell packaging A Without Illumination A-65 BR/B - 39321 R Black A-65 BR/W - 39378 X White A-65 BR/G - 39376 T Grey With Illumination A-65 L BR/B - 39352 C Black A-65 L BR/W - 39353 E White A-65 L BR/G - 39380 H Grey B Box packaging Without Illumination A-65 BR/B box - 39388 A Black A-65 BR/W box - 39389 C White A-65 BR/G box - 39390 L Grey With Illumination A-65 L BR/B box - 39391 N Black A-65 L BR/W box - 39392 R White A-65 L BR/G box - 39393 T Grey A A-65 BR C 86 mm - 3.39” B 132 mm - 5.2” C 106 mm - 4.17” 127 P-80 BR/W P-80 BR/G P-80 BR/B P-80 PISA SERIES 3” (80 mm) apparent diameter dial front reading dial low and compact profile bracket, flush, binnacle and bulkhead mount choice semi-gimbal system internal LED illumination built-in compensators (P-80 LP models excepted) available in black, white and gray housing 5° dial graduation single box packaging All Pisa series compasses meet the D.M. 388 29/09/1999 art. 3, paragraph 2. P-80 BRACKET MOUNT (BR) Bracket mount compasses easy to install in multiple ways both on a dashboard or a cabin overhead. The compass can be easily removed from its brackets by loosening the two sidemounted amagnetic screws. P-80 BR/B P-80 BR/W P-80 BR/G 39591 X – front reading, black housing and card 39597 K – front reading, white housing and card 39593 B – front reading, gray housing, black card A B P-80 BR A 100 mm - 3.9” B 103.5 mm - 4.1” MAGNETIC COMPASSES ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 128 P-80 FL/W P-80 FL/G P-80 FL/B P-80 PISA SERIES MAGNETIC COMPASSES ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 3” (80 mm) apparent diameter dial front reading dial low and compact profile bracket, flush, binnacle and bulkhead mount choice semi-gimbal system internal LED illumination built-in compensators (P-80 LP models excepted) available in black, white and gray housing 5° dial graduation single box packaging All Pisa series compasses meet the D.M. 388 29/09/1999 art. 3, paragraph 2. P-80 FLUSH MOUNT (FL) Flush mount compasses designed for mounting on top of an instrument panel or any flat surface from horizontal plane to 45° fore and aft tilt. P-80 FL/B P-80 FL/W P-80 FL/G 40162 E – front reading, black housing and card 40163 G – front reading, white housing and card 41203 X – front reading, gray housing, black card A B P-80 FL C A 100 mm - 3.9” B 60 mm - 2.36” C 130 mm - 5.1” P-80 BI/W P-80 BI/G P-80 LP/G 129 P-80 BI/B P-80 LP/W P-80 LP/B P-80 PISA SERIES 3” (80 mm) apparent diameter dial front reading dial low and compact profile bracket, flush, binnacle and bulkhead mount choice semi-gimbal system internal LED illumination built-in compensators (P-80 LP models excepted) available in black, white and gray housing 5° dial graduation single box packaging All Pisa series compasses meet the D.M. 388 29/09/1999 art. 3, paragraph 2. P-80 BINNACLE MOUNT P-80 BI/B 40164 J – P-80 BI/W 40165 L – P-80 BI/G 41244 M – (BI) front reading, black housing and card front reading, white housing and card front reading, gray housing, black card P-80 BINNACLE MOUNT “LOW PROFILE” (LP) P-80 LP/B 41245 P – front reading, black housing and card P-80 LP/W 41246 S – front reading, white housing and card P-80 LP/G 41247 U – front reading, gray housing, black card NOTE: Compensation is not included in P-80 LP models. A A 100 mm - 3.9” B 75,5 mm - 3” A B B P-80 BI A 100 mm - 3.9” B 90,5 mm - 3.6” P-80 LP MAGNETIC COMPASSES ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 130 P-90 BU/W P-90 BU/B P-90 BU/T P-90 BU/CH P-90 BU/S P-90 PISA SERIES MAGNETIC COMPASSES ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 3.5” (90 mm) apparent diameter dial front reading dial low and compact profile bracket, flush, binnacle and bulkhead mount choice semi-gimbal system internal LED illumination built-in compensators (P-80 LP models excepted) available in black, white, chrome and titanium (bulkhead only) housing 5° dial graduation single box packaging All Pisa series compasses meet the D.M. 388 29/09/1999 art. 3, paragraph 2. P-90 BULKHEAD MOUNT (BU) Bulkhead or panel mount compasses ideal for both sailing and motor boats. The gimballing system allows them to be mounted on a vertical or up to 45° front sloping console. P-90 P-90 P-90 P-90 P-90 BU/B BU/W BU/CH BU/T BU/S SCB-90 SCW-90 41248 41249 41250 41251 41252 W Y G J L – – – – – front front front front front reading, reading, reading, reading, reading, black housing and card white housing and card chrome plated housing, black card titanium housing, black card black housing, sector card 41253 N – optional black cover 41254 R – optional white cover A B P-90 BU A 58.5 mm - 2.3” B 146 mm - 5.75” SCW-90 SCB-90 SPARE PARTS 131 MECHANICAL PRODUCTS 132 SPARE PARTS – MECHANICAL PRODUCTS AVAILABLE SPARE PARTS WARNING In order to mantain the correct functionality of the product, the replacement with spare parts has to be made by qualified technicians only. T71FC - T72FC - T73NRFC 90° Black bezel 90° W White bezel Shaft kit Cable lock-in screw Spent travel nylon tube Plastic ferrule for nylon tube 58051 L 71942 H 70549 A 70022 G 59869 F 59857 Z X52 Tilt Mechanism Upper cover Lower cover Gasket 70123 N 70140 N 70138 C G86 - G88 2 Shaft kits 71109 A Steering Wheels Stainless steel silver screws Stainless steel black screws Black cap for V32 Black cap for V33 Grey cap for V33 Black cap for V45 White cap for V45 Grey cap for V45 Black cap for Antigua White cap for Antigua Grey cap for Antigua Burl wood cap for Antigua 60697 Q 60698 T 58078 Y 59763 O 59765 Q 59061 O 59002 D 71108 Y 70161 X 70162 Z 70163 V 70164 D B301CR - B302CR - B301B - B302B - B322 B324 Lever assembly with black knob 40897 F Lever assembly with red knob B322 - B324 40898 H Black knob 72054 G Red knob 72020 N Chrome rear cover B301CR 71461 R Black painted rear cover B301B 71501 A Gasket for B301CR - B301B 71366 X Gasket for B302CR - B302B - B322 - B324 71516 P Installation kit B301CR 40170 D Installation kit B301B 40744 D Installation kit B302CR 40743 B Installation kit B302B 40192 P Installation kit B322 - B324 40703 N B103 - B104 Lever with handle Black knob X55 Silver knob B103/B104 Gasket for B103 Gasket for B104 External casing for B103 Installation kit B103 Installation kit B104 60909 N 34830001 39421 V 61425 E 61426 G 61738 C 60979 B 60804 D B65 - B66 - B73 - B74 - B76 - B77 - B78 - B79 Lever assembly B66 – B65 – B73 – B74 57076 R Lever assembly with trim B76 – B77 – B78 – B79 57459 E Chrome rear cover 55529 Z Black rear cover 55608 X Installation kit B65 35147 J Installation kit B66 30078 K Installation kit B73 30049 F Installation kit B74 35366 S Installation kit B76 36134 F Installation kit B77 30016 Q Installation kit B78 36135 G Installation kit B79 30017 R B310CH - B310BR - B310B Lever assembly B310CH Lever assembly B310BR Lever assembly B310B Screw cover flange B310CH-B310BR-B310B Chrome plated external flange B310CH - B310BR - B310B Black internal flange B310CH - B310BR - B310B Installation kit 73158 A 72119 J 73177 E 72110 P 72108 D 72109 F 72222 B B183 - B184 - B85 Lever assembly B183 Lever assembly B184 Cover B183 – B184 – B85 Flange B183 – B184 – B85 Installation kit B103 Installation kit B184 Installation kit B85 70013 F 70020 C 56012 A 56011 V 38947 F 38979 V 36008 C B89 - B90 Black lever with lock White lever with lock Installation kit B89-B90 58245 T 57899 L 36168 R B46 - B50 - B58 - B59 Cover Black knob Red knob Installation kit 57960 T 32394 A 32472 Q 35365 R B203 - B204 - B207 - B208 Black cover White cover Burl wood cover Installation kit 57960 T 59446 B 38985 P 35365 R B101 - B102 Red knob B101 – B102 Black knob B101 – B102 Installation kit B101 – B102 58266 Y 53185 V 35391 A B14 Engine Stop Cable B14 Kit 59976 G AVAILABLE SPARE PARTS WARNING In order to mantain the correct functionality of the product, the replacement with spare parts has to be made by qualified technicians only. HELM PUMPS Vented filler plug kit with valve Non vented filler plug kit Shaft seal kit 40801 N 40800 L 40875 V Installation kit for UP20 F Installation kit for UP20 T Installation kit for: UP25 F/25NV F/28 F/33 F/33NV F/39 F/45 F and UP28-SVS Installation kit for UP25 T/28 T/33 T/39 T/45T Installation kit for UP28 R/33 R/39 R/45 R 40248 R 39501 T 39476 X 39501 T 39500 R Nylon round flange for X57 Nylon square flange for X64 Chrome plated cover ring - X68 Pump filling kit 70666 E 70670 V 40894 Z 40876 X UC94-OBF OUTBOARD CYLINDER Black bull horn mounting bracket Through tube stainless steel rod 40877 Z 40174 M Spacer kit Tiller arm connecting 40878 B 42080 N UC128-OBF OUTBOARD CYLINDER Black bull horn mounting bracket Through tube stainless steel rod 39490 R 39491 T Spacer kit Plastic cap kit UC128 Hardware kit Tiller arm connecting kit (ultrabolt) 41812 Z 41810 V 39979 A 40822 X UC128-SVS OUTBOARD CYLINDER Tiller arm connecting kit (ultrabolt) 42081 R UC132-OBS OUTBOARD CYLINDER Stainless steel tilt tube extension Extension rod connecting pin 39495 B 40917 J INBOARD CYLINDERS Balljoint for UC69-I Balljoint for UC116-I Balljoint for UC168-I and UC215-I Balljoint for UC293-I Balljoint for UC378-I 40883 U 39477 Z 39478 B 40178 W 41310 Y Balljoint Balljoint Balljoint Balljoint Balljoint 40884 W 39479 D 39480 M 40180 G 41311 A and and and and and shim shim shim shim shim for for for for for UC69-I UC116-I UC168-I e UC215-I UC293-I UC378-I STERNDRIVE CYLINDERS Extension rod connecting pin 40917 J NUT AND SLEEVE Brass nut and sleeve Nickel plated brass nut and sleeve 71004 K 71013 L 133 SPARE PARTS – MECHANICAL PRODUCTS HYDRAULIC PRODUCTS MANUFACTURING THE WORLD’S FINEST MARINE PRODUCTS UFLEX 12 Cover picture: with the kind cooperation of Intrepid Powerboats Inc. UFLEX USA Inc. 6442 Parkland Drive Sarasota, Florida 34243 - USA P 941 351 2628 F 941 360 9171 www.uflexusa.com ULTRAFLEX GROUP UF LEX 12 MANUFACTURING THE WORLD’S FINEST MARINE PRODUCTS