Download repair parts catalog for sunnen® cnc vertical honing machine
Transcript
REPAIR PARTS CATALOG FOR SUNNEN® CNC VERTICAL HONING MACHINE MODEL: SV2560 “SUNNEN® AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.” SUNNEN® PRODUCTS COMPANY 7910 MANCHESTER ROAD • ST. LOUIS, MO 63143, U.S.A. • PHONE: 314-781-2100 X-SV-5605 Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow instructions for operation of equipment. ii INTRODUCTION Illustrations show all major components in exploded detail. Item numbers on each illustration are keyed to the corresponding parts list, providing a descriptive identification of each part. The parts lists include assemblies as well as detail parts. An item listed without a part number can be obtained as a component of the complete assembly of which it is a part. Standard hardware items are listed with complete descriptions, such as Item 29 below. These may be purchased at your local hardware store, but it is important to replace an item with one having the same dimensions as the original. In some places brand names and part numbers are shown. These may change depending upon availability. Sunnen Products Company reserves the right to make changes, without notice, to materials, specifications, colors, designs and accessories included with units. HOW TO ORDER When ordering replacement parts be sure to include the following information to ensure prompt shipment of correct parts: 1. The part number and description of each part desired, obtained from this parts catalog. 2. The quantity of each part desired. 3. The voltage, frequency and phase, when ordering electrical parts. 4. The model and serial number of the machine, obtained from the name plate, where there is any question concerning a part. HOW TO USE THIS PARTS LIST Step 1. – Locate desired part on illustration. Note item number. Step 2. – Locate item number in the parts list. Step 3. – If the item has a part number listed, order by part number and the description. A part number in light face type indicates that it is a component of the last preceding part number in bold face type. Step 4. – If no number is listed, order the part number of the unit of which the desired part is a component. ORDER ONLY BY PART NUMBER AND DESCRIPTION – NOT by item number. NOTE: In this manual, parts may be followed by “(For CE Machines)” or “(For Non-CE Machines)” to denote domestic machines from exported machines. The CE version is constructed to meet the requirements of the European market, and is available to any customer. 1 Step 1. 4 2 3 15 17 14 Step 2. Step 3. Step 4. ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 MVH-4499A PHSM-405 PHW-354 MVH-4422 1 3 3 1 ....Spindle Cap includes ......Screw (M6 x 1 x 16 SHCS) ......Washer (M6) ....Inner Spindle Nose 14 15 16 17 PEM-870A PEM-871 PEM-872 PHSM-600 1 1 1 1 ....Cable Carrier includes ......Cable Carrier Bracket ......Cable Carrier Bracket ....Screw (M3 x 0,5 x 5mm FHCS) iii DESCRIPTION GENERAL INFORMATION The Sunnen® equipment has been designed and engineered for a wide variety of parts within the capacity and limitation of the equipment. With proper care and maintenance this equipment will give years of service. READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE UNPACKING, INSPECTING, OR INSTALLING THIS EQUIPMENT. IMPORTANT: Read any supplemental instructions BEFORE installing this equipment. These supplemental instructions give you important information to assist you with the planning and installation of your Sunnen equipment. Sunnen Technical Service Department is available to provide telephone assistance for installation, programming, & troubleshooting of your Sunnen equipment. All support is available during normal business hours, 8:00 AM to 4:30 PM Central Time. Emergency breakdown support is available on a 24 hour / 7 day basis. Review all literature provided with your Sunnen equipment. This literature provides valuable information for proper installation, operation, and maintenance of your equipment. Troubleshooting information can also be found within the Instructions. If you cannot find what you need, call for technical support. Where applicable, programming information for your Sunnen equipment is also included. Most answers can be found in the literature packaged with your equipment. Help us help you. When ordering parts, requesting information, or technical assistance about your equipment, please have the following information available: • Have ALL MANUALS on hand. The Customer Services Representative or Technician will refer to it. • Have Model Number and Serial Number printed on your equipment Specification Nameplate. • Where Applicable: Have Drive model and all nameplate data. Motor type, brand, and all nameplate data. For Troubleshooting, additional information may be required: • Power distribution information (type - delta, wye, power factor correction; other major switching devices used, voltage fluctuations) • Installation Wiring (separation of power & control wire; wire type/class used, distance between drive and motor, grounding). • Use of any optional devices/equipment between the Drive & motor (output chokes, etc.). For fast service on your orders call: Sunnen Automotive Customer Service toll free at: 1-800-772-2878 Sunnen Industrial Customer Service toll free at: 1-800-325-3670 Customers outside the USA, contact your local authorized Sunnen Distributor. Additional information available at: http://www.sunnen.com or e-mail: [email protected] NOTE: Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify the discrepancy with Sunnen before proceeding. ESD PREVENTION REVIEW Let's review the basics of a sound static control system and its effective implementation. First, in the three step plan: 1. Always ground yourself when handling sensitive components or assemblies. 2. Always use a conductive or shielded container during storage or transportation. These materials create a Faraday cage which will isolate the contents from static charges. 3. Open ESD safe containers only at a static safe work station. At the static safe work station, follow these procedures before beginning any work: A. Put on your wrist strap or foot grounding devices. B. Check all grounding cords to make sure they are properly connected to ground, ensuring the effective dissipation of static charges. C. Make sure that your work surface is clean and clear of unnecessary materials, particularly common plastics. D. Anti-static bubble wrap has been included for use at the machine when an ESD safe workstation is not available. You are now properly grounded and ready to begin work. Following these few simple rules and using a little common sense will go a long way toward helping you and your company in the battle against the hazards of static electricity. When you are working with ESD sensitive devices, make sure you: GROUND ISOLATE NEUTRALIZE iv SUNNEN® LIMITED PRODUCT WARRANTY Sunnen® Products Company and its subsidiaries (SPC) warrant that all new SPC honing machines, gaging equipment, tooling, and related equipment will be free of defects in material and/or workmanship for a period of one year from the date of original shipment from SPC. Upon prompt notification of a defect during the one-year period, SPC will repair, replace, or refund the purchase price, with respect to parts that prove to be defective (as defined above). Any equipment or tooling which is found to be defective from improper use will be returned at the customer's cost or repaired (if possible) at customer's request. Customer shall be charged current rates for all such repair. Prior to returning any SPC product, an authorization (RMA#) and shipping instructions must be obtained from the Customer Service Department or items sent to SPC will be returned to the customer. Warranty Limitations and Exclusions This Warranty does not apply to the following: • Normal maintenance items subject to wear and tear: (belts, fuses, filters, etc). • Damages resulting from but not limited to: › Shipment to the customer (for items delivered to customer or customer's agent F.O.B., Shipping Point) › Incorrect installation including improper lifting, dropping and/or placement › Incorrect electric power (beyond +/- 10% of rated voltage) including intermittent or random voltage spikes or drops › Incorrect air supply volume and/or pressure and/or contaminated air supply › Electromagnetic or radio frequency interference from surrounding equipment (EMI, RFI) › Storm, lightning, flood or fire damage › Failure to perform regular maintenance as outlined in SPC manuals › Improper machine setup or operation causing a crash to occur › Misapplication of the equipment › Use of non-SPC machines, tooling, abrasive, fixturing, coolant, repair parts, or filtration › Incorrect software installation and/or misuse › Non-authorized customer installed electronics and/or software › Customer modifications to SPC software THE LIMITED WARRANTY DESCRIBED HEREIN IS EXPRESSLY IN LIEU OF ALL ANY OTHER WARRANTIES. SPC MAKES NO REPRESENTATION OR WARRANTY OF ANY OTHER KIND, EXPRESS OR IMPLIED, WHETHER AS TO MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER. SPC IS NOT RESPONSIBLE FOR THE IMPROPER USE OF ANY OF ITS PRODUCTS. SPC SHALL NOT BE LIABLE FOR DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO: LOSS OF USE, REVENUE, OR PROFIT. SPC ASSUMES NO LIABILITY FOR PURCHASED ITEMS PRODUCED BY OTHER MANUFACTURERS WHO EXTEND SEPARATE WARRANTIES. REGARDLESS OF ANY RIGHTS AFFORDED BY LAW TO BUYER, SPC's LIABILITY, IF ANY, FOR ANY AND ALL CLAIMS FOR LOSS OR DAMAGES WITH RESPECT TO THE PRODUCTS, AND BUYER'S SOLE AND EXCLUSIVE REMEDY THEREFORE, SHALL IN ALL EVENTS BE LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE. Shipping Damages Except in the case of F.O.B., Buyer's destination shipments, SPC will not be liable for any settlement claims for obvious and/or concealed shipping damages. The customer bears the responsibility to unpack all shipments immediately and inspect for damage. When obvious and/or concealed damage is found, the customer must immediately notify the carrier's agent to make an inspection and file a claim. The customer should retain the shipping container and packing material. SUNNEN® SOFTWARE LICENSE AGREEMENT This document is a Legal Agreement between you, as user and licensee (Licensee), and Sunnen® Products Company (SPC) with respect to preprogrammed software (Software) provided by SPC for use on SPC Equipment. By using the Software, you, as Licensee, agree to become bound by the terms of this Agreement. In consideration of payment of the license fee (License Fee) which is part of the price evidenced by your receipt (Receipt), SPC grants to you as Licensee a non-exclusive right, without right to sub-license, to use the particular copy of the SPC Software licensed hereunder only on the particular equipment sold with the Software. SPC reserves all rights including rights not otherwise expressly granted, and retain title and ownership to the Software including all subsequent copies or updates in any media. The Software and all accompanying written materials are covered by copyrights owned by SPC. If supplied on removable media (floppy disk), you, as Licensee, may copy the Software only for back up purposes; or you may request that SPC copy the Software for you for the same purposes. All other copying of the Software or of the accompanying written materials is expressly forbidden and is in violation of the Agreement. The Software and accompanying written materials (including the user's manual, if any) are provided in an "as is" condition without warranty of any kind including the implied warranties of merchantability and fitness for a particular purpose, even if SPC has been advised of this purpose. SPC specifically does not warrant that it will be liable as a result of the operation of the Software for any direct, indirect, consequential or accidental damages arising out of the use of or inability to use such product even if SPC has been advised of the possibility of such use. It is recognized that some states do not allow the exclusion or limitation of liability for consequential or accidental damages and to the extent this is true, the above limitations may not apply. Any alteration or reverse engineering of the software is expressly forbidden and is in violation of this agreement. SPC reserves the right to update the software covered by this agreement at any time without prior notice and any such updates are covered by this agreement. v GENERAL SAFETY INSTRUCTIONS READ FIRST This machine, like any equipment, may be dangerous if used improperly. Please read all warnings and instructions before attempting to use this machine. Always disconnect power at main enclosure before servicing machine.1 Always wear eye protection when operating this machine. NEVER open or remove any machine cover or protective guard with power "ON." Always disconnect power at main enclosure before servicing this equipment.1 DO NOT attempt any repair or maintenance procedure beyond those described in this book. Contact your Sunnen® Field Service Engineer or Technical Services Representative for repairs not covered in these instructions. Due to the wide variety of machine configurations, all possibilities cannot be described in these instructions. Instructions for safe use and maintenance of optional equipment ordered through Sunnen, will be provided through separate documentation and/or training provided by your Sunnen Field Service Engineer or Technical Services Representative. DO NOT attempt to defeat any safety device on this machine or on any of the optional equipment. 1 WARNING: DO NOT touch electrical components until main input power has been turned off and CHARGE lamps are extinguished. The capacitors are still charged and can be quite dangerous. IMPORTANT NOTE The temperature requirements of the Sunnen® SV-2560 CNC Vertical Honing Machine have been established as 35 degrees C (95 degrees F). Above this temperature, an optional cooler will be available to handle temperatures from 35º to 46º C (95º to 115º F). IT IS NOT recommended that the SV Machine be operated at temperatures above 46º C (115º F). Sunnen Products Company warrants the SV Machine for operating environments up to 35ºC (95º F). For operating environments of 35º to 46º C (95º to 115º F) the warranty only applies if the optional cooler is installed on the Machine. No warranty coverage is offered for operating environments above 46º C (115º F). vi TABLE OF CONTENTS Introduction ......................................................................................................... How To Order ..................................................................................................... How To Use This Parts List ................................................................................ General Information ............................................................................................ ESD Prevention Review ..................................................................................... Limited Product Warranty ................................................................................... Sunnen Software License Agreement ................................................................. General Safety Instructions.................................................................................. Table of Contents................................................................................................. BASIC MACHINE 1-A Vertical Honing Machine (SV2560) ..................................................................... 1-B Machine Column Module (SV52605) .................................................................. 1-C Guard Set Assembly (SV54430) ......................................................................... 1-D Column Electrical Enclosure Assembly (SV22930) ............................................ 1-E Base Electrical Enclosure Assembly (SV53940) ................................................ 1-F Operator Station Assembly (SV24580) ............................................................... BASIC MACHINE COMPONENTS 2-A Spindle Assembly (SV53600) ............................................................................. 2-B Linear Feed System (SV53050) ......................................................................... 2-C Door Assembly, Left Panel One (SV24450) ....................................................... 2-D Door Assembly, Left Panel Two (SV24460) ....................................................... 2-E Door Assembly, Right Panel One (SV24465) ..................................................... 2-F Door Assembly, Right Panel Two (SV24470) ..................................................... ELECTRICAL 3-A Column Electrical Enclosure Assembly (SV22940) ............................................ 3-B Base Electrical Panel Assembly (SV25615) ....................................................... ACCESSORIES & OPTIONAL COMPONENTS 4-A Fixture, Optional (SV21110) ............................................................................... 4-B Light Option Kit, Optional (SV35933) ................................................................. 4-C Rollover Cradle Assembly, Optional (SV26200) ................................................. 4-G MPS Drive Adapter, Optional (SV23610) ........................................................... PAGE iii iii iii iv iv v v vi 1 2 10 22 28 30 32 34 36 38 40 42 44 46 48 52 53 54 56 “SUNNEN® AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.” © Copyright 2013 by Sunnen® Products Company • Printed in U.S.A. Page 1 SECTION 1 - BASIC MACHINE 1 4 3 2 FIGURE 1-A – CNC VERTICAL HONING MACHINE (1 OF 5) PARTS LIST COVERING FIGURE “1-A” ITEM NO. 1 2 3 4 ORDER BY PART NUMBER SV2560 --------- N/S indicates Not Shown Page 2 QTY. Ref 1 1 1 1 DESCRIPTION ....CNC Vertical Honing Machine (1 of 5) includes ......Column & Riser (see Figure 1-A, 3 of 5) ......Base (see Figure 1-A, 4 of 5) ......Guard Sets (see Figure 1-A, 4 of 5) ......Guard, Rear (see Figure 1-A, 5 of 5) SV2560_1 SECTION 1 BASIC MACHINE SV2560_3 FIGURE 1-A – CNC VERTICAL HONING MACHINE (2 OF 5) PARTS LIST COVERING FIGURE “1-A” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 ORDER BY PART NUMBER SV2560-3 AN13B PHNM436 PHSM405 PHSM749 PHSM965 PHWM407 PHWM509 PHWM530 PHWM532 SV24286 SV54023 SV54430 QTY. 12 26 12 14 26 26 12 14 19 1 26 1 DESCRIPTION ....CNC Vertical Honing Machine (2 of 5) includes ......Flatwasher (.257 ID x .750 OD x .065) ......Nut, Self Clinching (M6 x 1,0) ......Screw (M6 x 1,0 x 16mm SHCS) ......Screw (M6 x 1,0 x 12mm BSHCS) ......Screw (M8 x 1,25 x 20mm SHCS) ......Lockwasher (M8) ......Lockwasher (M6) ......Washer, Fender (M6) ......Flatwasher (M8) ......Drip Edge ......Washer ......Guard Set Assembly (see Figure 1-C) N/S indicates Not Shown Page 3 SECTION 1 BASIC MACHINE SV2560_1 FIGURE 1-A – CNC VERTICAL HONING MACHINE (3 OF 5) Page 4 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE “1-A” ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 - SV2560-1 86114SV460 HL639 PHNM406 PHNM494 PHSM453 PHSM454 PHSM480 PHSM684 PHWM408 PHWM542 PHWM573 SV51001 SV51020SV2560 SV51061 SV51062 SV51117 SV52605 SV53515 SV53520 SV53940 SV54035SV1052BH SV54037SV1052BH SV26000 1 4 6 8 14 44 6 8 14 20 12 1 1 1 1 1 1 4 4 1 1 2 1 DESCRIPTION ....CNC Vertical Honing Machine (3 of 5) includes ......Cable ......Screw (M12 x 1,75 x 30mm SHCS) ......Nut, Hex (M12 x 1,75) ......Nut, Self Clinching (M12 x 1,75) ......Screw (M12 x 1,75 x 45mm SHCS) ......Screw (M12 x 1,75 x 55mm SHCS) ......Screw (M12 x 1,75 x 65mm SHCS) ......Screw (M12 x 1,75 x 35mm HHCS) ......Lockwasher (M12) ......Washer, Fender (M12) ......Lockwasher (M12,7) ......SV310 Base ......Riser Weldment, SV360/SV2560 ......Riser Support Plate ......Riser Foot Plate ......SV360/SV2560 T-Slot Table ......Machine Column Module (see Figure 1-B) ......100mm Foot Assembly ......150mm Foot Assembly ......Base Electrical Enclosure (see Figure 1-E) ......Electrical Support Weldment For SV500 ......Enclosure Riser Side Support ......Base Electrical Enclosure (see Figure 1-E) N/S indicates Not Shown Page 5 SECTION 1 BASIC MACHINE SV2560_4 FIGURE 1-A – CNC VERTICAL HONING MACHINE (4 OF 5) Page 6 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE “1-A” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 28 29 30 31 32 33 34 35 36 37 38 39 ORDER BY PART NUMBER SV2560-4 CK1328 F1420 F1649 F2855 F3373 F4573GH2 F46959 MAN1079 MB2228SF PHM464 PHM520 PHM618 PHNM436 PHNM483 PHSM405 PHSM480 PHSM966 PHWM408 PHWM509 PHWM541 PHWM542 PPP201 PPP333 PPP394 PPP396 PPP495 PPP774SV1052BH PPP775 PPP776 PPP779 PPP780 PPP784 SV21099 SV21111SV2560 SV24189 SV24194 SV24282 SV51298 QTY. 1 1 1 5 1 1 1 2 2 25 1 2 7 5 8 2 4 2 8 4 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION ....CNC Vertical Honing Machine (4 of 5) includes ......Pipe Hex Bushing (3/4" x 1/2) ......Barb Hose ......Valve Ball ......Conduit Hanger ......Nipple (1-1/4 x 2) ......Check Valve (3/4") ......Barb Hose (3/4") ......Pipe Elbow (3/4") ......Pipe Nipple (3/4") ......Flexible Hose Segment ......Loc-Line Shut Off Valve ......Hose Clamp ......Nut, Self Clinching (M6 x 1,0) ......Nut, Knurled (M6 x 10) ......Screw (M6 x 1,0 x 16mm SHCS) ......Screw (M12 x 1,75 x 65mm SHCS) ......Screw (M6 x 1,0 x 25mm SHCS) ......Lockwasher (M12) ......Lockwasher (M6) ......Flatwasher (M6) ......Washer, Fender (M12) ......Pipe Tee (3/4") ......Pipe Nipple (3/4 x 6") ......Pipe Nipple (3/4 x 22") ......Pipe Nipple (3/4 x 2") ......Nozzle ......Hose ......Spray Nozzle ......Garden Hose Fitting ......Garden Hose Coupling - Female ......Garden Hose Coupling - Male ......Check Valve ......Level Limit Switch ......Pump Screen ......Level Switch Bracket ......Pump Mounting Bracket ......Hanger Bracket ......Sump Pump N/S indicates Not Shown Page 7 SECTION 1 BASIC MACHINE SV2560_2 FIGURE 1-A – CNC VERTICAL HONING MACHINE (5 OF 5) Page 8 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE “1-A” ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 SV2560-2 PHSM405 PHSM606 PHWM509 PHWM518 PHWM521 PHWM531 PHWM534 SV24287 SV24288 SV54014SV2560 SV54016SV2560 SV54121 SV54122 SV54123 24 4 24 10 4 4 14 1 1 1 1 1 1 2 DESCRIPTION ....CNC Vertical Honing Machine (5 of 5) includes ......Screw (M6 x 1,0 x 16mm SHCS) ......Screw (M10 x 1,5 x 25mm SHCS) ......Lockwasher (M6) ......Flatwasher (M6) ......Lockwasher (M10) ......Flatwasher (M10) ......Flatwasher (M6) ......Base Cover Top ......Base Cover Bottom ......Rear Guarding - Upper Left ......Rear Guarding - Upper Right ......Left Guard (SV2560) ......Right Guard (SV2560) ......Guard Spacer N/S indicates Not Shown Page 9 SECTION 1 BASIC MACHINE SV52605op10 FIGURE 1-B – MACHINE COLUMN ASSEMBLY (1 OF 6) Page 10 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE “1-B” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 ORDER BY PART NUMBER SV52605op10 CBL511 CBL512 F1400 PBR309 PES690 PHSM444 PHSM453 PHSM466 PHSM534 PHSM555 PHWM407 PHWM509 PHWM518 PHWM532 PHWM572 PHWM573 SV02008 SV05001 SV05009 SV22044 SV22063 SV32062 SV52061 SV52301 QTY. 1 1 16 4 2 50 4 1 16 1 51 16 16 50 16 4 2 1 2 1 1 1 2 1 DESCRIPTION ....Machine Column Assembly (2 of 6) includes ......Prox Cable, Lower Limit ......Prox Cable, Upper Limit ......Screw (M10 x 1,5 x 50mm SHCS) ......Runner Block ......Proximity Switch PNP NC ......Screw (M8 x 1,25 x 40mm SHCS) ......Screw (M12 x 1,75 x 45mm SHCS) ......Screw (M6 x 1,0 x 6mm CPSHSS) ......Screw (M6 x 1,0 x 20mm SHCS) ......Screw (M8 x 1,25 x 12mm CPSHSS) ......Lockwasher (M8) ......Lockwasher (M6) ......Flatwasher (M6) ......Flatwasher (M8) ......Lockwasher (M10) ......Lockwasher (M12,7) ......Column Side Rail Support ......SV Column AG ......Column Vertical Guide ......Ball Nut Carriage ......Lower Proximity Switch Bracket ......Upper Proximity Switch Bracket ......Overtravel Stop Bar ......SV Carriage Aluminum, Large Column N/S indicates Not Shown Page 11 SECTION 1 BASIC MACHINE SV52605op20 FIGURE 1-B – MACHINE COLUMN ASSEMBLY (2 OF 6) Page 12 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE “1-B” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 ORDER BY PART NUMBER SV52605op20 F2760 PBR310 PBR316 PHM568 PHM569 PHM581 PHNM421 PHRM321 PHSM443 PHSM458SF PHSM474 PHSM496 PHSM498 PHSM775 PHSM965 PHWM407 PHWM521 PHWM532 PHWM552 PHWM554 PMO1008 PPPM564 SV02011SV2560 SV02071 SV05004 SV05013 SV32069SV1052BH SV52056 SV52070 QTY. 4 1 1 1 1 2 4 1 1 6 4 4 8 8 4 8 4 4 6 6 1 1 1 1 1 2 1 1 1 DESCRIPTION ....Machine Column Assembly (1 of 6) includes ......Dowel Pin ......Angular Thrust Contact Bearing ......Needle Roller Bearing ......Bellows Coupler ......Precision Locknut ......Lifting Eye Bolt ......Nut, Insert (M10 x 1,8) ......Retaining Ring ......Screw (M8 x 1,25 x 35mm SHCS) ......Screw (M16 x 2,0 x 50mm HHCS) ......Screw (M8 x 1,25 x 45mm SHCS) ......Screw (M10 x 1,5 x 40mm HHCS) ......Screw (M8 x 1,25 x 30mm HHCS) ......Screw (M8 x 1,25 x 55mm SHCS) ......Screw (M8 x 1,25 x 20mm SHCS) ......Lockwasher (M8) ......Lockwasher (M10) ......Flatwasher (M8) ......Lockwasher (M16) ......Flatwasher (M16) ......Blower Cooled Servo Motor ......Straight Male Connector ......Floating Gearing Support ......Lube Adapter ......Support Plate, X-Axis ......Spacer Block ......Stroker Motor Base Plate, Special For SV1052BH ......Grease Deflector ......Ballscrew Assembly N/S indicates Not Shown Page 13 SECTION 1 BASIC MACHINE SV52605op30 FIGURE 1-B – MACHINE COLUMN ASSEMBLY (3 OF 6) Page 14 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE “1-B” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 ORDER BY PART NUMBER SV52605op30 PBR355 PDB343 PED2191 PHM623 PHM836 PHM843 PHNM408 PHRM316 PHSM401 PHSM425 PHSM515 PHSM534 PHSM595 PHSM959 PHSM975 PHSM976 PHSM1090 PHWM407 PHWM501 PHWM509 PHWM521 PHWM531 PHWM552 PMO1009 PPPM547 PPPM618 SV53011 SV53013 SV53014 SV53018 SV53019 SV53021 SV53022 SV53600 SV57004 QTY. 1 1 1 1 1 1 1 1 2 4 6 4 4 6 1 1 4 6 6 4 8 8 1 1 1 1 1 1 2 1 1 1 1 1 1 DESCRIPTION ....Machine Column Assembly (3 of 6) includes ......Self-Aligning Ball Bearing ......Timing Belt ......Remote I/O Electronic I/O Terminal Block ......Gear Reducer ......Taper Lock Bushing ......Poly Chain GT2 ......Nut, Hex Jam (M10 x 1,5) ......Retaining Ring, External ......Screw ( M5 x 0,8 x 12mm SHCS) ......Screw (M6 x 1,0 x 40mm SHCS) ......Screw (M8 x 1,25 x 25mm SHCS) ......Screw (M6 x 1,0 x 20mm SHCS) ......Screw (M10 x 1,5 x 45mm HHCS) ......Screw (M8 x 1,25 x 16mm SHCS) ......Screw (M16 x 2,0 x 75mm SHCS) ......Screw (M10 x 1,5 x 70mm SHCS) ......Screw (M10 x 1,5 x 30mm HHCS) ......Lockwasher (M8) ......Flatwasher (M8) ......Lockwasher (M6) ......Lockwasher (M10) ......Flatwasher (M10) ......Lockwasher (M16) ......Servo Motor, Blower Cooled ......Elbow, Male ......Elbow, Male ......Motor Bracket ......Tension Block ......Gear Reducer Spacer ......Shaft Extension ......Gearhead Housing ......Bearing Housing ......Bearing Washer ......Spindle Assembly (see Figure 2-A) ......Transducer Mount N/S indicates Not Shown Page 15 SECTION 1 BASIC MACHINE SV52605op40 FIGURE 1-B – MACHINE COLUMN ASSEMBLY (4 OF 6) Page 16 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE “1-B” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 ORDER BY PART NUMBER SV52605op40 PEM11631 PEM11632 PEM11633 PHNM419 PHNM436 PHSM512 PHSM585 PHSM595 PHSM606 PHSM752 PHSM1089 PHWM509 PHWM521 PHWM531 PHWM534 SV05011 SV05012 SV22032 SV22930 SV32899 SV52028 QTY. 1 1 1 4 4 4 4 4 4 2 2 4 12 8 4 1 1 1 1 4 1 DESCRIPTION ....Machine Column Assembly (4 of 6) includes ......Cable Carrier Assembly ......Cable Carrier Assembly ......Cable Carrier Assembly ......Nut, Hex (M10 x 1,5) ......Nut, Self Clinching (M6 x 1,0) ......Screw (M6 x 1,0 x 16mm FSHCS) ......Screw (M10 x 1,5 x 20mm HHCS) ......Screw (M10 x 1,5 x 45mm HHCS) ......Screw (M10 x 1,5 x 25mm SHCS) ......Screw (M6 x 1,0 x 30mm HHCS) ......Screw (M6 x 1,0 x 16mm HHCS) ......Lockwasher (M6) ......Lockwasher (M10) ......Flatwasher (M10) ......Flatwasher (M6) ......Right Enclosure Bracket ......Left Enclosure Bracket ......Energy Chain Support ......Column Electrical Enclosure Assembly (see Figure 1-D) ......Enclosure Mount ......Energy Chain Holder N/S indicates Not Shown Page 17 SECTION 1 BASIC MACHINE SV52605op50 FIGURE 1-B – MACHINE COLUMN ASSEMBLY (5 OF 6) Page 18 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE “1-B” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 ORDER BY PART NUMBER SV52605op50 AN13B PHM866 PHNM407 PHNM436 PHSM405 PHSM508 PHSM510 PHSM541 PHSM749 PHWM509 PHWM518 PHWM530 PHWM570 SV24101 SV24117 SV24118 SV54102 SV54104 SV54112 SV54207 SV54208 QTY. 2 1 1 36 11 12 10 4 12 11 6 20 22 2 1 1 1 1 2 1 1 DESCRIPTION ....Machine Column Assembly (5 of 6) includes ......Flatwasher ......Grommet ......Nut, Hex (M6 x 1,0) ......Nut, Self Clinching (M6 x 1,0) ......Screw (M6 x 1,0 x 16mm SHCS) ......Screw (M6 x 1,0 x 8mm BSHCS) ......Screw (M6 x 1,0 x 12mm BSHCS) ......Screw (M6 x 1,0 x 16mm BSHCS) ......Screw (M6 x 1,0 x 12mm BSHCS) ......Lockwasher (M6) ......Flatwasher (M6) ......Washer, Fender ......Lockwasher (M6) ......Bracket ......Carriage Cover, Front ......Carriage Cover, Back ......Linear Rails Cover ......Front Guard Section ......Strap ......Right Side Guard - Carriage ......Left Side Guard - Carriage N/S indicates Not Shown Page 19 SECTION 1 BASIC MACHINE SV52605op60 FIGURE 1-B – MACHINE COLUMN ASSEMBLY (6 OF 6) Page 20 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE “1-B” ITEM NO. 1 2 3 4 5 6 7 8 9 10 ORDER BY PART NUMBER SV52605op60 MSV46010 MSV46011 MSV46012 PHNM502 PHSM456 PHSM578 PHWM552 PHWM554 SV02121 SV02122 QTY. 1 2 2 6 6 8 8 6 2 2 DESCRIPTION ....Machine Column Assembly (6 of 6) includes ......Column Shipping Skid ......Nailing Ledge ......Nailing Ledge ......Locknut (M16 x 2,0) ......Screw (M6 x 2,0 x 60mm SHCS) ......Screw (M16 x 2,0 x 45mm BSHCS) ......Lockwasher (M16) ......Flatwasher (M16) ......Washer Plate ......Lifting Tube N/S indicates Not Shown Page 21 SECTION 1 BASIC MACHINE SV54430-1 FIGURE 1-C – GUARD SET (1 OF 4) Page 22 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE “1-C” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 ORDER BY PART NUMBER SV54430-1 89089 AN13B ECA7954 F2855 PDL237 PEM1168 PES812 PHM620 PHNM407 PHNM425 PHNM436 PHSM405 PHSM510 PHSM520 PHSM534 PHSM535 PHSM661 PHSM749 PHSM971 PHWM509 PHWM516 PHWM518 PHWM528 PHWM570 SV24125 SV24127 SV24128 SV24129 SV24130 SV24135 SV24136 SV24137 SV24140 SV24145 SV24163 SV24164 SV24186 QTY. 2 73 4 1 1 2 2 4 1 4 90 4 4 4 15 9 12 24 51 6 4 6 4 69 2 2 2 2 2 1 1 1 1 1 2 2 2 DESCRIPTION ....Guard Set (1 of 4) includes ......Gasket ......Flatwasher ......Handle ......Conduit Hanger ......Decal ......Conduit Hanger ......Coded Magnetic Read Head ......Rubber Bumper ......Nut, Hex (M6 x 1,0) ......Nut (M4 x 1,8) ......Nut (M6 x 1,0) ......Screw (M6 x 1,0 x 16mm SHCS) ......Screw (M6 x 1,0 x 12mm BSHCS) ......Screw (M4 x 0,7 x 10mm SHCS) ......Screw (M6 x 1,0 x 20mm SHCS) ......Screw (M6 x 1,0 x 12mm SHCS) ......Screw (M6 x 1,0 x 25mm FSHCS) ......Screw (M6 x 1,0 x 12mm BSHCS) ......Screw (M6 x 1,0 x 16mm BSHCS) ......Lockwasher (M6) ......Flatwasher (M4) ......Flatwasher (M6) ......Lockwasher (M4) ......Lockwasher (M6) ......Frame ......Door Window ......Sliding Door Standoff ......Stationary Track ......Window Retainer Assembly ......Track ......Front Stationary Panel - Left ......Front Stationary Panel - Right ......Left Gusset Assembly ......Right Gusset Assembly ......Side Panel ......Cover ......Switch Bracket N/S indicates Not Shown Page 23 SECTION 1 BASIC MACHINE SV54430-2 FIGURE 1-C – GUARD SET (2 OF 4) Page 24 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE “1-C” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 ORDER BY PART NUMBER SV54430-2 AN13B PEM1168 PHNM436 PHSM535 PHSM794 PHSM971 PHW393 PHWM530 PHWM570 SV24162 SV24283 SV24284 SV241462 QTY. 2 2 26 2 14 12 12 14 14 2 1 1 2 DESCRIPTION ....Guard Set (2 of 4) includes ......Flatwasher ......2 Inch Conduit Hanger ......Nut, Self Clinching (M6 x 1,0) ......Screw (M6 x 1,0 x 12mm SHCS) ......Screw (M6 x 1,0 x 20mm BSHTS) ......Screw (M6 x 1,0 x 16mm BSHTS) ......Flatwasher ......Washer (M6) ......Lockwasher (M6) ......Removable Side Panel ......Guard Bracket ......Guard Bracket ......Side Panel N/S indicates Not Shown Page 25 SECTION 1 BASIC MACHINE SV54430-3 FIGURE 1-C – GUARD SET (3 OF 4) PARTS LIST COVERING FIGURE “1-C” ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 5 6 7 SV54430-3 86114SV54420 PEC371 PHM515 PHNM425 PHSM490 SV24265 SV24580 1 1 2 2 2 1 1 N/S indicates Not Shown Page 26 DESCRIPTION ....Guard Set (3 of 4) includes ......2 Inch Non-Metalic Liquidtight Conduit ......2 Inch Conduit Connector Straight ......Rubber Recessed Bumper ......Nut, Insert (M4 x 1,8) ......Screw (M4 x 0,7 x 12mm SHCS) ......Post Assembly ......Operator Station Assembly (see Figure 1-F) SECTION 1 BASIC MACHINE SV54420-4 FIGURE 1-C – GUARD SET (4 OF 4) PARTS LIST COVERING FIGURE “1-C” ITEM NO. 1 2 3 4 ORDER BY PART NUMBER SV54430-4 SV24450 SV24460 SV24465 SV24470 QTY. 1 1 1 1 DESCRIPTION ....Guard Set (4 of 4) includes ......Left Door Assembly - Panel One (see Figure 2-C) ......Left Door Assembly - Panel Two (see Figure 2-D) ......Right Door Assembly - Panel One (see Figure 2-E) ......Right Door Assembly - Panel Two (see Figure 2-F) N/S indicates Not Shown Page 27 SECTION 1 BASIC MACHINE SV52930 FIGURE 1-D – COLUMN ELECTRICAL ENCLOSURE ASSEMBLY Page 28 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE “1-D” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 - ORDER BY PART NUMBER SV22930 CK6172 EC3809 HBS2643 HBS2644 HBS2646 PEC127 PEC128 PEC318 PED46 PEM251 PEM301 PEM655 PEM810 PFC175 PHNM405 PHNM407 PHNM419 PHNM434 PHNM436 PHS511 PHSM405 PHSM432 PHSM438 PHSM535 PHWM406 PHWM509 PHWM518 PHWM519 PHWM521 PHWM529 PHWM531 PHWM534 PHWM541 PNP299 PPPM430 PPPM449 PPPM470 PPPM471 PPPM472 SV02202 SV02910 SV02925 SV02931 SV22923 SV22932 SV22940 SV31201 SV31209 SV55953 78156 QTY. 2 1 2 2 2 1 2 1 2 1 2 1 1 3 8 4 4 2 6 4 4 4 12 2 4 14 2 4 4 8 4 4 4 2 1 5 3 3 3 1 1 1 1 1 1 1 1 1 1 30’ DESCRIPTION ....Column Electrical Enclosure Assembly includes ......Enclosure Hinge Half ......Bus Bar ......Hold Down Bracket ......Clip Bolt ......Clip Spring ......Conduit Connector ......Conduit Connector ......Frame ......Resistor, 12.5 Ohm, 420 W ......Sealing 'O' Ring With Retainer ......Locknut ......Outlet Filter ......Filter Fan ......Metering Valve ......Nut, Hex (M5 x 0,8) ......Nut, Hex (M6 x 1,0) ......Nut, Hex (M10 x 1,5) ......Nut, Insert (M5 x 1,8) ......Nut, Self Clinching (M6 x 1,0) ......Screw (#10-24 x 3/8 BSHCS) ......Screw (M6 x 1,0 x 16mm SHCS) ......Screw (M5 x 0,8 x 12mm BSHCS) ......Screw (M5 x 0,8 x 12mm PPHTCS) ......Screw (M6 x 1,0 x 12mm SHCS) ......Lockwasher (M5) ......Lockwasher (M6) ......Flatwasher (M6) ......Flatwasher (M5) ......Lockwasher (M10) ......Washer, Fender (M5) ......Flatwasher (M10) ......Flatwasher (M6) ......Flatwasher (M6) ......Decal, Electrical ......Nipple ......Hex Socket Pipe Plug ......Compression Bushing ......Compression Sleeve ......Tubing Insert ......Pressure Switch Assembly ......Column Electrical Enclosure ......Door Weldment ......Braking Resistor Holder ......Grease Unit Bracket ......Braking Resistor Cover ......Electrical Panel (see Figure 3-A) ......Grease Pump ......Grease Distribution Block ......Energy Chain Support Bracket ......Nylon Tubing (5/32 OD) N/S indicates Not Shown Page 29 SECTION 1 BASIC MACHINE SV55980 FIGURE 1-E – BASE ELECTRICAL ENCLOSURE ASSEMBLY Page 30 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE “1-E” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ORDER BY PART NUMBER SV53940 CK6172 HBS2643 HBS2644 HBS2646 LTA1015 PEC318 PEC371 PEM460 PEM461 PEM462 PEM982 PEM991 PEM992 PHNM402 PHNM419 PHNM436 PHS511 PHSM510 PHSM535 PHSM613 PHWM509 PHWM518 PHWM521 PHWM527 PHWM528 PHWM531 PNP299 PNP325 PNP529 SV25615 SV55925 SV55965 QTY. 2 2 2 2 1 1 2 1 1 1 1 1 1 4 8 2 4 2 2 4 2 2 4 4 4 4 1 1 1 1 1 1 DESCRIPTION ....Base Electrical Enclosure Assembly includes ......Enclosure Hinge Half ......Hold Down Bracket ......Clip Bolt ......Clip Spring ......Label, Patent ......Frame ......Conduit Connector (2”) ......Panel Mount Base ......10 Position Male Insert ......10 Position Female Insert ......Heavy Duty Hood With 10 Pin And Single Lever ......Disconnect Shaft ......Handle ......Nut, Hex (M4 x 0,7) ......Nut, Hex (M10 x 1,5) ......Nut, Self Clinching (M6 x 1,0) ......Screw (#10-24 x 3/8 BSHCS) ......Screw (M6 x 1,0 12mm BSHCS) ......Screw (M6 x 1,0 12mm SHCS) ......Screw (M4 x 0,7 16mm SHCS) ......Lockwasher (M6) ......Flatwasher (M6) ......Lockwasher (M10) ......Washer, Fender (M4) ......Lockwasher (M4) ......Flatwasher (M10) ......Decal, Elcetrical ......Label, CE ......Arc Flash Warning Label ......Base Electrical Panel Assembly (see Figure 3-B) ......Door Weldment ......Base Electrical Enclosure N/S indicates Not Shown Page 31 SECTION 1 BASIC MACHINE SV24580 FIGURE 1-F – OPERATOR STATION ASSEMBLY Page 32 SECTION 1 BASIC MACHINE PARTS LIST COVERING FIGURE “1-F” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 30 31 32 33 34 35 37 38 39 ORDER BY PART NUMBER SV24580 89089-7 HL497 PEC368 PED2166-1 PED2166-2 PED2168 PHSM495 PED3198 --PEM154LB PEM823 PEM961 PEM966 PEM967 PEM968 PEM970 PEM1338 PEM1339 PEM1342 PES644 PES648 PES654 PES655 PES656 PHM633 PHM634 PHNM401 PHSM738 PHWM407 PHWM501 PHWM533 PNP299 PNP393 SV24269 SV24500 SV34724 QTY. 1 8 1 1 1 1 4 1 8 2 5 1 1 1 1 1 1 1 4 2 3 1 1 1 1 3 3 3 3 4 1 1 1 1 1 DESCRIPTION ....Operator Station Assembly includes ......Gasket ......Screw (M6 x 1,0 x 10mm BSHCS) ......Profibus Connector With Pg Port ......Manual Pulse Generator, Hand Wheel ......Manual Pulse Generator ......Profibus Card ......Screw (M8 x 1,25 x 20mm HHCS) ......Phoenix Valueline --......Wire & Cable Marking Label ......Knockout Plug ......Mounting Collar, Die Cast ......Push Button Cap, Flush Green ......Push Button Cap, Flush Blue ......Push Button Cap, Extended Red ......Light Block, Led White, Screw Clamp Terminals ......Enclosure Fan, 24VDC ......Fan Outlet Grill ......USB Connector ......Contact, No. Screw Term. ......Contact, Nc, Screw Terminal ......Pushbutton Head W/O Cap ......Pushbutton, Red Mushroom ......Pushbutton, Illuminated, White ......Locking Hinge ......Hinge ......Nut, Hex (M8 x 1,25) ......Screw ......Lockwasher (M8) ......Flatwasher (M8) ......Lockwasher (M3) ......Electrical Decal ......Control Panel Overlay ......Operator Station Hinge Plate ......Operator Station Enclosure Assembly (see Figure 3-B) ......Back Plate N/S indicates Not Shown Page 33 SECTION 2 - BASIC MACHINE COMPONENTS SV53600 FIGURE 2-A – SPINDLE ASSEMBLY Page 34 SECTION 2 BASIC MACHINE COMPONENTS PARTS LIST COVERING FIGURE “2-A” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 ORDER BY PART NUMBER SV53600 F4891 F4895 G16A143 G200B679 G35B1061 PHM232 PHM234 PHM232 PHM234 PHM235 PHPM416 PHS652 PHSM498 PHSM795 PHWM407 PHWM408 PHWM532 PPP294 SV53001 SV53002 SV53017 SV53050 QTY. 1 1 2 1 1 1 2 1 1 1 4 2 4 4 4 4 4 2 1 1 1 1 DESCRIPTION ....Spindle Assembly includes ......Spherical Bearing ......Spherical Roller Bearing ......Reversing Key ......Spindle Nut ......Sleeve Lock ......Sprocket (600 RPM) ......Bushing ......Sprocket (1200 RPM) ......Bushing ......Sprocket (300 RPM) ......Spring Pin ......Screw (1/4-20 x 1/2 BSHCS) ......Screw (M8 x 1,25 x 30mm HHCS) ......Screw ......Lockwasher (M8) ......Lockwasher (M12) ......Flatwasher (M8) ......Swivel Elbow ......Spindle Shaft ......Spindle Housing ......Screw, Dog Point ......Linear Feed System (see Figure 2-B) N/S indicates Not Shown Page 35 SECTION 2 BASIC MACHINE COMPONENTS SV53050 FIGURE 2-B – LINEAR FEED SYSTEM Page 36 SECTION 2 BASIC MACHINE COMPONENTS PARTS LIST COVERING FIGURE “2-B” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 ORDER BY PART NUMBER SV53050 PBR339 PBR341 PED3126 PEM11081 PEM11082 PEM1116 PHM737 PHM840 PHM841 PHNM436 PHSM401 PHSM426 PHSM437 PHSM490 PHSM534 PHSM550 PHSM555 PHSM574 PHSM662 PHSM962 PHSM963 PHWM406 PHWM509 PHWM517 PHWM518 PHWM519 PHWM533 PHWM555 PMO995 SV33683 SV53010 SV53041 SV53042 SV53043 SV53045 SV53046 SV53047 SV53049 SV53051 SV53052 SV53054 SV53056 SV53057 SV53058 SV53059 SV53061 SV53062 SV53063 SV53064 QTY. 1 4 1 1 1 1 1 1 1 2 2 6 6 6 8 8 1 3 4 2 20 4 10 12 6 4 6 8 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 DESCRIPTION ....Linear Feed System includes ......4 Point Contact Angular Ball Bearing ......Single Row Angular Contact Bearing ......Slim Line Force Link ......Cable Carrier End Bracket Set ......Cable Carrier End Bracket Set ......Cable Carrier ......Grommet ......Sealing Ring ......Precision Locknut (30 x 1,5mm) ......Nut, Self Clinching (M6 x 1,0) ......Screw (M5 x 0,8 x 12mm SHCS) ......Screw (M6 x 1,0 x 50mm SHCS) ......Screw (M4 x 0,7 x 25mm SHCS) ......Screw (M4 x 0,7 x 12mm SHCS) ......Screw (M6 x 1,0 x 20mm SHCS) ......Screw (M3 x 0,5 x 8mm SHCS) ......Screw (M8 x 1,25 x 12mm SHCS) ......Screw (M4 x 0,7 x 30mm SHCS) ......Screw (M3 x 0,5 x 8mm FSHCS) ......Screw (M3 x 0,5 x 12mm SHCS) ......Screw (M5 x 0,8 x 20mm SHCS) ......Lockwasher (M5) ......Lockwasher (M6) ......Lock Washer (M4) ......Flatwasher (M6) ......Flatwasher (M5) ......Lockwasher (M3) ......Flatwasher (M3) ......Servo Motor With Absolute Encoder ......Ball Screw Coupling ......Feed Rod Coupling Assembly ......Feed Unit Adapter ......Feed System Housing ......Gear Reducer Base ......Ballscrew Assembly ......Ball Nut Housing ......Piston ......Nut ......Ring ......Key ......Bearing End Cap ......Cable Carrier Base ......Cable Carrier Base ......Ffed Rod Assembly ......Right Angle Gearbox ......Cable Shield ......Feed System Cover ......Bearing Housing ......Bearing End Cap N/S indicates Not Shown Page 37 Page 38 1 21 2 6 1 16 3 5 2 13 2 23 2 10 8 29 5 5 1 18 5 11 12 11 1 15 FIGURE 2-C – DOOR ASSEMBLY, LEFT PANEL ONE 1 17 1 22 1 1 8 5 2 3 4 10 4 23 4 4 4 13 1 4 6 19 5 5 4 2 3 7 2 7 2 3 4 5 6 11 5 11 3 4 2 5 1 20 2 11 1 12 1 14 4 9 4 8 SECTION 2 BASIC MACHINE COMPONENTS SV24450 SECTION 2 BASIC MACHINE COMPONENTS PARTS LIST COVERING FIGURE “2-C” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 ORDER BY PART NUMBER SV24450 89089 PHM515 PHM758 PHNM425 PHNM436 PHNM467 PHSM490 PHSM511 PHSM554 PHSM654 PHSM749 SV24148 SV24149 SV24151 SV24152 SV24154 SV24155 SV24157 SV24158 SV24159 SV24192 SV24193 SV24205 QTY. 1 7 2 7 25 6 7 4 4 6 33 1 6 1 1 1 1 1 1 1 1 1 6 DESCRIPTION ....Door Assembly, Left Panel One includes ....Gasket ....Rubber Recessed Bumper ....Plug ....Nut, Insert (M4 x 1,8) ....Nut, Self Clinching (M6 x 1,0) ....Nut, Insert (M8 x 1,8) ....Screw (M4 x 0,7 x 12mm SHCS) ....Screw, Black Oxide ....Screw (M6 x 1,0 x 30mm FSHCS) ....Screw (M10 x 12mm SHSS) ....Screw (M6 x 1,0 x 12mm BSHCS) ....Outer Track ....Trolley Spacer ....Spacer ....Door Window ....Splash Shield ....Window Retainer Assembly ....Splash Guard ....Support Plate ....Stop ....Door ....Splash Shield ....Roller Assembly N/S indicates Not Shown Page 39 Page 40 3 7 2 8 1 25 FIGURE 2-D – DOOR ASSEMBLY, LEFT PANEL TWO 1 18 2 16 2 26 2 10 1 19 3 14 12 14 2 12 2 15 1 17 4 10 4 26 1 1 1 21 1 4 16 22 6 7 1 4 1 20 4 8 2 11 2 9 2 3 2 7 1 5 6 14 1 13 1 2 1 23 1 24 1 6 2 14 SECTION 2 BASIC MACHINE COMPONENTS SV24460 SECTION 2 BASIC MACHINE COMPONENTS PARTS LIST COVERING FIGURE “2-D” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 ORDER BY PART NUMBER SV24460 89089 --PHM515 PHM621 PHM622 PHNM434 PHNM436 PHNM467 PHSM490 PHSM654 PHSM662 PHSM697 PHSM699 PHSM749 PHWM407 SV24149 SV24152 SV24155 SV24157 SV24158 SV24169 SV24176 SV24183 SV24181 SV24192 SV24205 QTY. 1 2 1 1 1 11 6 2 6 2 2 1 23 2 6 1 1 1 1 1 1 1 1 1 6 DESCRIPTION ....Door Assembly, Left Panel Two includes ....Gasket ....Coded Magnetic Actuator (see Fig. 1-C) ....Rubber Recessed Bumper ....Magnetic Latch ....Cabinet Handle ....Nut, Insert (M5 x 1,8) ....Nut, Self Clinching (M6 x 1,0) ....Nut, Insert (M8 x 1,8) ....Screw (M4 x 0,7 x 12mm SHCS) ....Screw (M10 x 12mm SHSS) ....Screw (M3 x 0,5 x 8mm FSHCS) ....Screw (M8 x 1,25 x 50mm SHCS) ....Screw (M3 x 0,8 x 20mm FSHCS) ....Screw (M6 x 1,0 x 12mm BSHCS) ....Lockwasher (M8) ....Trolley Spacer ....Door Window ....Window Retainer Assembly ....Splash Guard ....Support Plate ....Handle Extension ....Magnet Housing ....Nut Tag ....Side Back Panel ....Door ....Roller Assembly N/S indicates Not Shown Page 41 Page 42 4 9 4 8 1 1 20 2 11 12 6 4 1 14 11 5 11 2 FIGURE 2-E – DOOR ASSEMBLY, RIGHT PANEL ONE 4 5 2 5 4 7 5 5 4 6 1 19 4 4 6 5 12 11 4 13 4 23 4 10 1 1 2 3 1 15 1 22 1 17 1 18 3 11 5 11 5 5 2 10 2 23 3 7 2 13 3 2 1 16 3 4 1 3 5 21 2 6 SECTION 2 BASIC MACHINE COMPONENTS SV24465 SECTION 2 BASIC MACHINE COMPONENTS PARTS LIST COVERING FIGURE “2-E” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 ORDER BY PART NUMBER SV24465 89089 PHM515 PHM758 PHNM425 PHNM436 PHNM467 PHSM490 PHSM511 PHSM554 PHSM654 PHSM749 SV24148 SV24149 SV24151 SV24152 SV24154 SV24155 SV24157 SV24158 SV24161 SV24191 SV24193 SV24205 QTY. 1 7 2 7 25 6 7 4 4 6 33 1 6 1 1 1 1 1 1 1 1 1 6 DESCRIPTION ....Door Assembly, Right Panel One includes ....Gasket ....Rubber Recessed Bumper ....Plug ....Nut, Insert (M4 x 1,8) ....Nut, Self Clinching (M6 x 1,0) ....Nut, Insert (M8 x 1,8) ....Screw (M4 x 0,7 x 12mm SHCS) ....Screw, Black Oxide ....Screw (M6 x 1,0 x 30mm FSHCS) ....Screw (M10 x 12mm SHSS) ....Screw (M6 x 1,0 x 12mm BSHCS) ....Outer Track ....Trolley Spacer ....Spacer ....Door Window ....Splash Shield ....Window Retainer Assembly ....Splash Guard ....Support Plate ....Stop ....Door ....Splash Shield ....Roller Assembly N/S indicates Not Shown Page 43 SECTION 2 1 1 1 1 24 2 15 2 25 1 2 9 4 4 15 4 6 6 4 7 1 19 2 8 2 3 2 2 13 1 1 1 1 1 5 23 22 2 12 6 13 6 1 4 FIGURE 2-F – DOOR ASSEMBLY, RIGHT PANEL TWO Page 44 25 2 1 2 10 1 21 20 14 11 12 13 3 13 18 2 9 1 16 3 2 7 6 17 BASIC MACHINE COMPONENTS SV24470 SECTION 2 BASIC MACHINE COMPONENTS PARTS LIST COVERING FIGURE “2-F” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 ORDER BY PART NUMBER SV24470 89089 --PHM515 PHM622 PHNM434 PHNM436 PHNM467 PHSM490 PHSM654 PHSM662 PHSM697 PHSM699 PHSM749 PHWM407 SV24149 SV24152 SV24155 SV24157 SV24158 SV24169 SV24177 SV24184 SV24187 SV24191 SV24205 QTY. 1 2 1 1 11 6 2 6 2 2 1 23 2 6 1 1 1 1 1 1 1 1 1 6 DESCRIPTION ....Door Assembly, Right Panel Two includes ....Gasket ....Coded Magnetic Actuator (see Fig. 1-C) ....Rubber Recessed Bumper ....Cabinet Handle ....Nut, Insert (M5 x 1,8) ....Nut, Self Clinching (M6 x 1,0) ....Nut, Insert (M8 x 1,8) ....Screw (M4 x 0,7 x 12mm SHCS) ....Screw (M10 x 12mm SHSS) ....Screw (M3 x 0,5 x 8mm FSHCS) ....Screw (M8 x 1,25 x 50mm SHCS) ....Screw (M3 x 0,8 x 20mm FSHCS) ....Screw (M6 x 1,0 x 12mm BSHCS) ....Lockwasher (M8) ....Trolley Spacer ....Door Window ....Window Retainer Assembly ....Splash Guard ....Support Plate ....Handle Extension ....Magnet Target ....Cover - Right ....Nut Tag ....Door ....Roller Assembly N/S indicates Not Shown Page 45 SECTION 3 - ELECTRICAL SV22940 FIGURE 3-A – COLUMN ELECTRICAL PANEL ASSEMBLY Page 46 SECTION 3 ELECTRICAL PARTS LIST COVERING FIGURE “3-A” ITEM NO. 101 102 103 104 105 106 107 108 108 109 110 111 112 113 114 116 117 118 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 ORDER BY PART NUMBER SV22940 SV22931 PED3169 PED3171 PED3172 WDB0345 WCB0345 PEM154 PED3173 PED3174 PHSM440 WDA0225 WCA0225 PEM496 PEM621 DRB0125 PEM919 PHSM438 PED3184 PED3185 PED3178 PED3176 PEM1201 PEM910 F5035 WD3B0550 WCB0550 PEM246 PEC361 PEM1309 PEC421 PED3175 PEM1105 PES769 PEM1207 QTY. 1 1 1 2 1 1 10 1 1 12 1 1 2 1 3 9 22 1 1 1 1 1 2 1 1 1 10 1 4 1 1 1 1 1 DESCRIPTION ....Column Electrical Enclosure Panel, All includes ......Electrical Panel ......Motion Contoller ......Line Module, 20kW ......Single Motor Module, 30A ......Wiring Duct (2") 345mm ......2" Wiring Duct Cover (345mm) ......Wire & Cable Marking Label; 500 Labels Per Roll ......Single Motor Module, 3A ......Double Motor Module, 3A (Post-Process Gage Option ONLY) ......Screw (M4 X 0.7 X 12mm PPHTCS) ......Wiring Duct (225mm) ......Wiring Duct Cover (225mm) ......Duct Mounting Clip ......Elapsed Time Meter ......Din Rail (125mm) ......4 Pole 6mm Block ......Screw (M5 X 0.8 X 12mm PPHTCS ......D435 CF With Multi-Axis And 3 Safety Licenses ......D435 CF w/Multi-Axis & 4 Safety Licenses (Post-Process Gage Option ONLY) ......Terminal Module, TM54F ......Sensor Module, SMC30 ......3 Pole Jumper Bar ......4 Pole 6mm Ground Block ......Jumper Bar ......2 Inch Wide X 3 Inch Tall Wire Duct (550mm Long) ......2" Wiring Duct Cover (550mm) ......Wire Duct Clip ......Profibus Connector ......Phoenix 2 Terminal; Jumper, 3.81mm ......8 Position Modular Plug, CAT5E ......Terminal Board, TB30 (Linear Feed ONLY) ......Opto Relay Socket ......Opto Relay ......Surge Suppressor N/S indicates Not Shown Page 47 SECTION 3 ELECTRICAL SV25615 FIGURE 3-B – BASE ELECTRICAL PANEL ASSEMBLY Page 48 SECTION 3 ELECTRICAL PARTS LIST COVERING FIGURE “3-B” ITEM NO. ORDER BY PART NUMBER QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 SV25615 SV55919 WD3A0420 WCA0420 DRB0775 F750 PEM675 PEM154 PHSM440 PEM919 F5035(4/10) PEM1152 PEM1356 PEM1194 PEM931 PEM246 PEM755 WD3B0845 WCB0845 WD3B0770 WCB0770 PEM955 PEM1020 PEM496 PED2135 PHSM438 PEM1329 PEM760 WD3A0180 WCA0180 PNP299 PET545 DRB0500 PES686 LSV101 WD3B0900 WCB0900 PEM1102 PEM1090 WD3B0140 WCB0140 DRB0625 PES710 PES733 PES741 PES591 PED713 F5035(5/10) F5035(2) 1 1 1 1 2 14 67 36 34 2 2 3 1 1 20 17 1 1 1 1 1 1 2 1 29 1 3 1 1 1 4 1 1 1 2 2 1 1 1 1 1 1 1 1 4 4 1 7 N/S indicates Not Shown DESCRIPTION ....Base Electrical Panel Assembly includes ......Electrical Subpanel ......1 Inch Wide X 3 Inch Tall Wiring Duct (420mm Long) ......1 Inch Wide X 2 Inch High Wire Duct Cover (420mm Long) ......Din Rail (775mm) ......Small End Fuse GY Cover Section ......Fuseholder ......Wire & Cable Marking Label; 500 Labels Per Roll ......Screw (M4 X 0.7 X 12mm PPHTCS) ......4 Pole 6mm Block ......Jumper Bar ......End Section ......Type 2 Surge Protection Plug ......Busbar Terminal (Package of 4) ......Bus Bar ......Wire Duct Clip ......Ultrasafe Class CC Fuseholder ......2 Inch Wide X 3 Inch Tall Wire Duct (845mm Long) ......2 Inch Wide X 2 Inch High Wire Duct Cover (845mm Long) ......2 Inch Wide X 3 Inch Tall Wire Duct (770mm Long) ......2 Inch Wide X 2 Inch High Wire Duct Cover (770mm Long) ......3 Pole Distribution Block ......Distribution Block Cover ......Duct Mounting Clip ......RFI/EMI AC Line Filter – 500V, 50A ......Screw (M5 X 0.8 X 12mm PPHTCS) ......Fuseblock, 600V 60A ......Protective Fuse Cover ......1 Inch Wide X 3 Inch Tall Wiring Duct (180mm Long) ......1 Inch Wide X 2 Inch High Wire Duct Cover (180mm Long) ......Electrical Decal ......Protective Earth Ground ......Din Rail (500mm) ......Disconnect Switch ......Caution Label - Electrical Panel ......2 Inch Wide X 3 Inch Tall Wire Duct (900mm Long) ......2 Inch Wide X 2 Inch High Wire Duct Cover (900mm Long) ......Transformer 500 VA ......Transformer Cover ......2 Inch Wide X 3 Inch Tall Wire Duct (140mm Long) ......2 Inch Wide X 2 Inch High Wire Duct Cover (140mm Long) ......Din Rail (625mm) ......9 Amp Contactor 24V Dc Coil ......Manual Motor Starter & Protector ......Auxiliary Contact ......Relay K Line 2NO 2NC ......Diode For DC Contactor Coil ......Jumper Bar ......Jumper Bar Continued on next page Page 49 SECTION 3 ELECTRICAL PARTS LIST COVERING FIGURE “3-B” ITEM NO. ORDER BY PART NUMBER QTY. 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 PEM910 PEM709 PED3189 PED3188 PED3191 WD3A0140 WCA0140 PED2139 PEC361 PED2140 PED2141 PED3031 PED3032 PED3033 PEM911 PED2788 PED2838 WD3A0265 WCA0265 DRB0650 WD3A0215 WCA0215 PEM1357 4 2 1 1 1 1 1 1 1 1 9 1 6 3 1 1 1 1 1 2 1 1 1 500 501 502 503 504 505 506 PED2794 PEC361 PED3179 PHSM440 PEM154 PEM755 PED3183 1 1 1 2 4 3 1 520 521 522 523 524 525 526 527 528 529 530 531 PED2794 PEC361 PED3133 PEM154 PHSM440 PED3183 PEM755 PEM1105 PES769 PEM1207 PED3183 CBL1009 1 1 1 4 2 1 3 1 1 1 1 1 540 541 542 543 PED2794 PEC361 PED3186 PEM154 1 1 1 4 N/S indicates Not Shown Page 50 DESCRIPTION ......4 Pole 6mm Ground Block ......Terminal Block ......Trisafe Digital I/O Expansion ......Trisafe Modular Safety Controller ......Trisafe Termination Cover ......1 Inch Wide X 3 Inch Tall Wiring Duct (140mm Long) ......1 Inch Wide X 2 Inch High Wire Duct Cover (140mm Long) ......Remote I/O Bus Coupler ......Profibus Connector ......Remote I/O Power Terminal Block ......Remote I/O Electronic I/O Terminal Block ......Remote I/O Power Module ......Remote I/O Digital Input Module ......Remote I/O Digital Output Module ......End Section For 4 Pole Ground Block ......Phoenix Quint 10A 3ph Power Supply ......Phoenix Quint 20A 3ph Power Supply ......1 Inch Wide X 3 Inch Tall Wiring Duct (265mm Long) ......1 Inch Wide X 2 Inch High Wire Duct Cover (265mm Long) ......Din Rail (650mm) ......1 Inch Wide X 3 Inch Tall Wiring Duct (215mm Long) ......1 Inch Wide X 2 Inch High Wire Duct Cover (215mm Long) ......Type 2 Surge Protection Base Element COLUMN MOTION (If equipped) ......Control Unit, Sinamics CU305DP ......Profibus Connector ......Power Module A, Sinamics PM340 ......Screw (M4 X 0.7 X 12mm PPHTC) ......Wire & Cable Marking Label; 500 Labels Per Roll ......Ultrasafe Class Cc Fuseholder ......S110 MMC w/Safety License SERVO CRADLE (If equipped) ......Control Unit, Sinamics CU305DP ......Profibus Connector ......Power Module A, Sinamics PM340 ......Wire & Cable Marking Label; 500 Labels Per Roll ......Screw (M4 X 0.7 X 12mm PPHTC) ......S110 MMC w/Safety License ......Ultrasafe Class Cc Fuseholder ......Opto Relay Socket ......Opto Relay ......Surge Suppressor ......S110 Mmc With Safety License ......Drive Cliq Cable, 1.2m SERVO INDEX TABLE (If equipped) ......Control Unit, Sinamics CU305DP ......Profibus Connector ......Power Module ......Wire & Cable Marking Label; 500 Labels Per Roll SECTION 3 ELECTRICAL PARTS LIST COVERING FIGURE “3-B” ITEM NO. ORDER BY PART NUMBER QTY. 544 545 546 PHSM440 PEM755 PED3183 4 3 1 560 561 562 563 564 565 566 567 PED2139 PEC361 PED3031 PED2140 PED3032 PED3033 PED2141 PEM154 1 1 1 1 1 3 4 5 600 601 602 603 608 609 PED3032 PED2141 PED3138 PEM154 PED3200 PET545 4 7 1 7 2 1 604 605 606 607 PED3032 PED3033 PED2141 PEM154 2 3 5 5 620 621 622 623 624 625 626 627 628 629 630 PED2809 PED2792 PEC361 PED2782 PEM1148 PED2783 PEM1149 PHSM438 PEM154 F5035(3/10) PEM919 1 1 1 1 2 1 1 4 1 2 6 DESCRIPTION ......Screw (M4 X 0.7 X 12mm PPHTC) ......Ultrasafe Class Cc Fuseholder ......S110 MMC w/Safety License FIXTURE I/O (If equipped) ......Remote I/O Bus Coupler ......Profibus Connector ......Remote I/O Power Module ......Remote I/O Power Terminal Block ......Remote I/O Digital Input Module ......Remote I/O Digital Output Module ......Remote I/O Electronic I/O Terminal Block ......Wire & Cable Marking Label; 500 Labels Per Roll OPTIONAL COLUMN I/O ......Remote I/O Digital Input Module ......Remote I/O Electronic I/O Terminal Block ......Aanalog Current Input Module ......Wire & Cable Marking Label; 500 Labels Per Roll ......Analog Voltage Input Module ......Protective Earth Ground OPTIONAL BASE I/O ......Remote I/O Digital Input Module ......Remote I/O Digital Output Module ......Remote I/O Electronic I/O Terminal Block ......Wire & Cable Marking Label; 500 Labels Per Roll OPTIONAL AUTOMATION PLC ......S7-315-2DP 256K Work Memory ......Siemens 512K Micro Memory Card ......Profibus Connector ......S7 Input Module 32PT ......PLC Terminal Block ......S7 Output Module 32PT ......PLC Din Rail ......Screw (M5 X 0.8 X 12mm PPHTC) ......Wire & Cable Marking Label ......Jumper Bar ......4 Pole 6mm Block N/S indicates Not Shown Page 51 SECTION IV - ACCESSORIES & OPTIONAL EQUIPMENT 7 2 2 1 4 4 3 4 4 4 5 2 2 2 3 2 4 2 6 2 SV21110 FIGURE 4-A – FIXTURE ASSEMBLY, OPTIONAL PARTS LIST COVERING FIGURE “4-A” ITEM NO. 1 2 3 4 5 6 7 ORDER BY PART NUMBER SV21110 PHSM452 PHSM809 PHWM408 PHWM549 SV21102 SV21103 SV26093 N/S indicates Not Shown Page 52 QTY. 4 6 6 6 2 2 2 DESCRIPTION ....Fixture Frame, Optional includes ......Screw, M12 X 1.75 X 35mm SHCS ......Screw, M12 X 80mm SHCS ......Lockwasher, M12 ......Flatwasher, M12 ......Fixture Support ......Fixture Anchor ......Rail SECTION 4 ACCESSORIES 2 2 2 1 5 1 3 2 4 2 SV35933 FIGURE 4-B – LIGHT OPTION KIT, OPTIONAL PARTS LIST COVERING FIGURE “4-B” ITEM NO. 1 2 3 4 5 N/S N/S ORDER BY PART NUMBER SV21110 PEM1081 PHNM441 PHSM507 PHWM570 VSS26161 PED3027 PET747 QTY. 2 2 2 2 1 1 2 DESCRIPTION ....Fixture Frame, Optional includes ......Nylon Grip ......Locknut (M5 X 0,8) ......Screw (M5 X 0,8 X 30mm SHCS) ......Lockwasher (M6) ......Florescent Light Assembly includes ........Fluorescent Light ........Wire Pin 20 To 18 AWG N/S indicates Not Shown Page 53 SECTION 4 1 4 1 1 16 1 6 18 6 4 1 4 4 2 27 2 2 25 24 2 22 4 23 4 8 4 11 12 6 11 13 26 4 25 4 24 4 22 1 14 4 2 2 5 4 1 15 12 7 12 10 1 20 11 6 5 13 1 6 3 1 19 9 21 1 17 1 10 11 7 ACCESSORIES & OPTIONAL COMPONENTS SV26200 FIGURE 4-C – ROLLOVER CRADLE ASSEMBLY, OPTIONAL Page 54 SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS PARTS LIST COVERING FIGURE “4-C” ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 ---* 22* 23* 24* 25* 26* ORDER BY PART NUMBER SV26200 PBR275 PHNM436 PHPM571 PHSM447 PHSM448 PHSM515 PHSM534 PHSM607 PHSM965 PHWM509 PHWM531 PHWM570 PHWM571 PMO1003 SV26205 SV26206 SV26207 SV26208 SV26210 SV26211 SV26215 --PHSM809 PHWM408 PHWM549 SV21102 SV21103 DESCRIPTION QTY. 1 4 1 1 8 11 18 4 6 18 8 4 17 1 1 1 1 1 1 1 1 2 6 6 6 2 2 ....Rollover Cradle Assembly, Optional includes ......Bearing ......Nut (M6 x 1,0) ......Dowel Pin ......Screw (M10 x 1,0 x 20mm SHCS) ......Screw (M10 x 1,5 x 30mm SHCS) ......Screw (M8 x 1,25 x 25mm SHCS) ......Screw (M6 x 1,0 x 20mm SHCS) ......Screw (M6 x 1,0 x 30mm SHCS) ......Screw (M8 x 1,25 x 20mm SHCS) ......Lockwasher (M6) ......Flatwasher (M10) ......Lockwasher (M6) ......Flatwasher (M8) ......Motor ......Head Stock Bracket ......Bearing Retainer ......Tail Stock Spindle ......Washer ......Cradle ......Cover ......Tail Stock Bracket ......Fixture Support Assembly includes ........Screw (M12 x 80mm SHCS) ........Lockwasher, M12 ........Flatwasher, M12 ........Fixture Support ........Fixture Anchor N/S indicates Not Shown Note: *Indicates items required to mount SV26200, but not part of kit. Page 55 SECTION 4 ACCESSORIES & OPTIONAL COMPONENTS FIGURE 4-D – MPS DRVIE ADAPTER, OPTIONAL PARTS LIST COVERING FIGURE “4-D” ITEM NO. 1 2 3 4 5 6 7 8 9 ORDER BY PART NUMBER SV23610 CK1828 MPS185 PBR24 PHNM441 PHS522 PHSM534 PHSM783 SV23111 SV23600 N/S indicates Not Shown Page 56 QTY. 2 1 2 1 2 5 1 1 1 DESCRIPTION ....MPS Drive Adapter, Optional includes ......Flatwasher (.317 Id x .780 Od x .059 Thk) ......Universal Ring Assembly ......Inner Race (Bushing) ......Locknut (M5 x 0,8) ......Screw (5/16-24 x 1 BSHCS) ......Screw (M6 x 1,0 x 20mm SHCS) ......Screw (4mm x 6g x 30mm HSSS) ......Spindle Drive Yoke ......U Joint Assembly WARNING An Arc Flash Hazard Exists. Follow safe work practices and wear appropriate Personal Protective Equipment. Follow proper lockout/tagout procedures. Failure to comply can result in death or injury. Like any machinery, this equipment may be dangerous if used improperly. Be sure to read and follow instructions for operation of equipment. 57 FRACTION / DECIMAL / MILLIMETER EQUIVALENTS CHART INCH FRACTION DECIMAL MILLIMETER INCH FRACTION DECIMAL MILLIMETER INCH FRACTION DECIMAL MILLIMETER .... .003937 0,1000 9/32 .281250 7,1438 21/32 .656250 16,6688 .... .007874 0,2000 19/64 .296875 7,5406 .... .669291 17,0000 .... .011811 0,3000 5/16 .312500 7,9375 43/64 .671875 17,0656 1/64 .015625 0,3969 .... .314961 8,0000 11/16 .687500 17,4625 .... .015748 0,4000 21/64 .328125 8,3344 45/64 .703125 17,8594 .... .019685 0,5000 11/32 .343750 8,7313 .... .708661 18,0000 .... .023622 0,6000 .... .354331 9,0000 23/32 .718750 18,2563 .... .027559 0,7000 23/64 .359375 9,1281 47/64 .734375 18,6531 1/32 .031250 0,7938 3/8 .375000 9,5250 .... .748031 19,0000 .... .031496 0,8000 25/64 .390625 9,9219 3/4 .750000 19,0500 .... .035433 0,9000 .... .393701 10,0000 49/64 .765625 19,4469 .... .039370 1,0000 13/32 .406250 10,3188 25/32 .781250 19,8438 3/64 .046875 1,1906 27/64 .421875 10,7156 .... .787402 20,0000 1/16 .062500 1,5875 .... .433071 11,0000 51/64 .796875 20,2406 5/64 .078125 1,9844 7/16 .437500 11,1125 13/16 .812500 20,6375 .... .078740 2,0000 29/64 .453125 11,5094 .... .826772 21,0000 3/32 .093750 2,3813 15/32 .468750 11,9063 53/64 .828125 21,0344 7/64 .109375 2,7781 .... .472441 12,0000 27/32 .843750 21,4313 .... .118110 3,0000 31/64 .484375 12,3031 55/64 .859375 21,8281 1/8 .125000 3,1750 1/2 .500000 12,7000 .... .866142 22,0000 9/64 .140625 3,5719 .... .511811 13,0000 7/8 .875000 22,2250 5/32 .156250 3,9688 33/64 .515625 13,0969 57/64 .890625 22,6219 .... .157480 4,0000 17/32 .531250 13,4938 .... .905512 23,0000 11/64 .171875 4,3656 35/64 .546875 13,8906 29/32 .906250 23,0188 3/16 .187500 4,7625 .... .551181 14,0000 59/64 .921875 23,4156 .... .196850 5,0000 9/16 .562500 14,2875 15/16 .937500 23,8125 13/64 .203125 5,1594 37/64 .578125 14,6844 .... .944882 24,0000 7/32 .218750 5,5563 .... .590551 15,0000 61/64 .953125 24,2094 15/64 .234375 5,9531 19/32 .593750 15,0813 31/32 .968750 24,6063 .... .236220 6,0000 39/64 .609375 15,4781 .... .984252 25,0000 1/4 .250000 6,3500 5/8 .625000 15,8750 63/64 .984375 25,0031 17/64 .265625 6,7469 .... .629921 16,0000 1 1.000000 25,4000 .... .275591 7,0000 41/64 .640625 16,2719 1-1/16 1.062500 26,9880 FORMULAS: MULTIPLY INCHES (in) FEET (ft) x x BY 25.4 0.3048 = = TO GET MILLIMETERS (mm) METERS (m) MULTIPLY MILLIMETERS (mm) METERS (m) “SUNNEN® AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.” Sunnen® reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify discrepancy with Sunnen before proceeding. PRINTED IN U.S.A. 1404 SUNNEN PRODUCTS COMPANY 7910 Manchester Road, St. Louis, MO 63143 U.S.A. Phone: 1 314 781 2100 Fax: 1 314 781 2268 U.S.A. Toll-Free Sales and Service:1 800 325 3670 International Division Fax: 314 781 6128 http://www.sunnen.com e-mail: [email protected] x x BY 0.03937 3.281 = = TO GET INCHES (in) FEET (ft) BRAZIL – SUNNEN DO BRASIL LTDA Phone: +55 11 4177 3824 Fax: +55 11 4362 3083 www.sunnen.com.br e-mail: [email protected] BELGIUM – SUNNEN BENELUX BVBA Phone: +32 3 880 28 00 Fax: +32 3 844 39 01 www.sunnen.be e-mail: [email protected] CHINA – SHANGHAI SUNNEN MECHANICAL CO., LTD. Phone: 86 21 5813 3990 Fax: 86 21 5813 2299 www.sunnensh.com e-mail: [email protected] CZECH REPUBLIC – SUNNEN S.R.O. Phone: +420 383 376 317 Fax: +420 383 376 316 www.sunnen.cz e-mail: [email protected] FRANCE – SUNNEN SAS Phone: +33 (0)1 69 30 00 00 Fax: +33 (0)1 69 30 11 11 www.sunnen.fr e-mail: [email protected] ITALY - SUNNEN ITALIA S.R.L. Phone: 39 02 383 417 1 Fax: 39 02 383 417 50 www.sunnenitalia.com e-mail: [email protected] POLAND – SUNNEN POLSKA SP. Z O.O. Phone: +48 22 814 34 29 Fax: +48 22 814 34 28 www.sunnen.pl e-mail: [email protected] RUSSIA – SUNNEN RUS Phone: +7 495 258 43 43 Fax: +7 495 258 91 75 www.sunnen.ru e-mail: [email protected] SWITZERLAND – SUNNEN AG Phone: ++ 41 71 649 33 33 Fax: ++ 41 71 649 34 34 www.sunnen.ch e-mail: [email protected] UK – SUNNEN PRODUCTS LTD. Phone: ++ 44 1442 39 39 39 Fax: ++ 44 1442 39 12 12 www.sunnen.co.uk e-mail: [email protected] ©COPYRIGHT SUNNEN® PRODUCTS COMPANY 2014, ALL RIGHTS RESERVED