Download PJ500C-LCD, PJ700C-LCD & PJ1000light

Transcript
PJ500C-LCD,
PJ700C-LCD &
PJ1000-LIGHT
User Manual
Volume 1
Manufactured by
Italy
File Name:
03_PJ500C-LCD_PJ700C-LCD&PJ1000light_ING_1.0.indd
Version:
1.0
Date:
24/06/2008
Document History
Date
Version
24/06/08
1.0
Reason
First Edition
Editor
J.H. Berti
PJ500C-LCD, PJ700C-LCD & PJ1000-LIGHT - User Manual
Version 1.0
© Copyright 2008
R.V.R. Elettronica SpA
Via del Fonditore 2/2c - 40138 - Bologna (Italia)
Telephone: +39 051 6010506
Fax: +39 051 6011104
Email:
[email protected]
Web:
www.rvr.it
All rights reserved
Printed and bound in Italy. No part of this manual may be reproduced,
memorized or transmitted in any form or by any means, electronic
or mechanic, including photocopying, recording or by any information storage and retrieval system, without written permission of the
copyright owner.











PJ500C-LCD, PJ700C-LCD & PJ1000light
Table of Contents
1.
2.
3.
3.1
3.2
4.
4.1
5.
5.1
5.2
5.3
5.4
6.
6.1
6.2
6.3
7.
7.1
7.2
8.
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
9.
9.1
9.2
9.3
9.4
Preliminary Instructions
Warranty
First Aid
Treatment of electrical shocks
Treatment of electrical Burns
Unpacking
General Description
Quick guide for installation and use
Preparation
First power-on and setup
Operation
Management Firmware
Front and Rear Panel Description
Front Panel
Rear Panel
Connectors description
Technical Specifications
Generals Specifications
Options
Operating principles
Power supply
Interface board (SL010IN5001) Panel board - CPU (SL007PC2003)
PWR Input Measure Board (SLMPIPPJ1KC)
Power amplifier
LPF Board (SLLPFTEX1KL)
BIAS board (SLBIAS1K3U-2)
External Telemetry Interface Board (SLTLMTXLCD03)
Identification and Access to the Modules
Top View (PJ500C-LCD)
Bottom View (PJ500C-LCD)
Top View (PJ500C-LCD)
Bottom View (PJ500C-LCD)
User Manual
Rev. 1.0 - 20/06/08
1
1
1
1
2
3
3
5
5
8
11
13
20
20
21
22
23
24
26
24
24
26
26
27
27
27
28
28
29
29
30
31
32
PJ500C-LCD, PJ700C-LCD & PJ1000light
This page was intentionally left blank
ii
Rev. 1.0 - 20/06/08
User Manual
PJ500C-LCD, PJ700C-LCD & PJ1000light
To claim your rights under this warranty, you shold follow
this procedure:
1. Preliminary Instructions
1
This manual is written as a general guide for those having previous
knowledge and experience with this kind of equipment, well
conscious of the risks connected with the operation of electrical
equipment.
It is not intended to contain a complete statement of all safety
rules which should be observed by personnel in using this
or other electronic equipment.
Dealers and Distributors are supplied with all the information
about problems that may occur and usually they can repair
the unit quicker than what the manufacturer could do. Very
often installing errors are discovered by dealers.
The installation, use and maintenance of this piece of
equipment involve risks both for the personnel performing
them and for the device itself, that shall be used only by
trained personnel.
R.V.R. Elettronica SpA doesn’t assume responsibility for
injury or damage resulting from improper procedures or
practices by untrained/unqualified personnel in the handling
of this unit.
2
If your dealer cannot help you, contact R.V.R.
Elettronica and explain the problem. If it
is decided to return the unit to the factory, R.V.R. Elettronica will mail you a regular
authorization with all the necessary instructions
to send back the goods;
3
When you receive the authorization, you can
return the unit. Pack it carefully for
the shipment, preferably using the original
packing and seal the package perfectly. The
customer always assumes the risks of loss
(i.e., R.V.R. is never responsible for damage
or loss), until the package reaches R.V.R.
premises. For this reason, we suggest you to
insure the goods for the whole value. Shipment
must be effected C.I.F. (PREPAID) to the
address specified by R.V.R.’s service manager
on the authorization
Please observe all local codes and fire protection standards
in the operations of this unit.
WARNING: always disconnect power before
opening covers or removing any part of this unit.
Please observe all local codes and fire protection standards
in the operations of this unit.
WARNING: this device can irradiate radio
frequency waves, and if it’s not installed following
the instructions contained in the manual and local
regulations it could generate interferences in radio
communications.
R.V.R. Elettronica SpA
Via del Fonditore, 2/2c
40138 BOLOGNA
ITALY
Tel. +39 051 6010506
Any product of R.V.R. Elettronica is covered by a 24
(twenty-four) month warranty.
For components like tubes for power amplifiers, the
original manufacturer’s warranty applies.
R.V.R. Elettronica SpA extends to the original enduser purchaser all manufacturers warranties which are
transferrable and all claims are to be made directly to
R.V.R. per indicated procedures.
Warranty shall not include:
Be sure to enclose a written technical report
where mention all the problems found and a
copy of your original invoice establishing the
starting date of the warranty.
Replacement and warranty parts may be ordered from
the following address. Be sure to include the equipment
model and serial number as well as part description and
part number.
R.V.R. Elettronica SpA reserves the right to modify the
design and/or the technical specifications of the product
and this manual without notice.
2. Warranty
DO NOT RETURN UNITS WITHOUT OUR
AUTHORIZATION AS THEY WILL BE REFUSED
4
This is a “CLASS A” equipment. In a residential place this
equipment can cause hash. In this case can be requested
to user to take the necessary measures.
Contact the dealer or distributor where you
purchased the unit. Describe the problem
and, so that a possible easy solution can be
detected.
3. First Aid
The personnel employed in the installation, use and
maintenance of the device, shall be familiar with theory and
practice of first aid.
3.1
3.1.1
Treatment of electrical shocks
If the victim is not responsive
1
Re-shipment of the unit to R.V.R. for repair
purposes;
2
Any unauthorized repair/modification;
•
Place victim flat on his backon a hard
surface.
3
Incidental/consequential damages as a result
of any defect;
•
Open airway: lift up neck, push forehead back
4
Nominal non-incidental defects;
5
Re-shipment costs or insurance of the unit or
replacement units/parts.
Follow the A-B-C’s of basic life support.
(Figure 1).
Any damage to the goods must be reported to the carrier in
writing on the shipment receipt.
Any discrepancy or damage discovered subsequent to
delivery, shall be reported to R.V.R. Elettronica within 5
(five) days from delivery date.
Figure 1
User Manual
Rev. 1.0 - 20/06/08
/ 32
PJ500C-LCD, PJ700C-LCD & PJ1000light
•
clear out mouth if necessary and observe for
breathing
•
if not breathing, begin artificial breathing
(Figure 2): tilt head, pinch nostrils, make airtight
seal, four quick full breaths. Remember mouth
to mouth resuscitation must be commenced as
soon as possible.
•
Treat victim for shock as required.
•
Arrange transportation to a hospital as quickly
as possible.
•
If arms or legs are affected keep them
elevated.
If medical help will not be available within an hour and
the victim is conscious and not vomiting, give him a weak
solution of salt and soda: 1 level teaspoonful of salt and
1/2 level teaspoonful of baking soda to each quart of water
(neither hot or cold).
Allow victim to sip slowly about 4 ounces (half a glass) over
a period of 15 minutes.
Discontinue fluid if vomiting occurs.
Figure 2
•
Check carotid pulse (Figure 3); if pulse is
absent, begin artificial circulation (Figure 4)
depressing sternum (Figure 5).
Figure 3
DO NOT give alcohol.
3.2.2 Less severe burns
Figure 4
•
Apply cool (not ice cold) compresses using the
cleansed available cloth article.
•
Do not break blisters, remove tissue, remove
adhered particles of clothing, or apply salve or
ointment.
•
Apply clean dry dressing if necessary.
•
Treat victim for shock as required.
•
Arrange transportation to a hospital as quickly
as possible.
•
If arms or legs are affected keep them
elevated.
Figure 5
3.1.2
3.2
3.2.1
/ 32
•
In case of only one rescuer, 15 compressions
alternated to two breaths.
•
If there are two rescuers, the rythm shall be of
one brath each 5 compressions.
•
Do not interrupt the rythm of compressions
when the second person is giving breath.
•
Call for medical assistance as soon as possible.
If victim is responsive
•
Keep them warm.
•
Keep them as quiet as possible.
•
Loosen their clothing (a reclining position is
recommended).
•
Call for medical help as soon as possible.
Treatment of electrical Burns
Extensive burned and broken skin
•
Cover area with clean sheet or cloth.
•
Do not break blisters, remove tissue, remove
adhered particles of clothing, or apply any salve
or ointment.
Rev. 1.0 - 20/06/08
User Manual
PJ500C-LCD, PJ700C-LCD & PJ1000light
4. Unpacking
The package contains:
1 PJ500C-LCD, PJ700C-LCD & PJ1000-LIGHT
1 User Manual
1 Mains power cable
The following accessories are also available from Your R.V.R. Dealer:
• Accessories, spare parts and cables
4.1 General Description
PJ500C-LCD, PJ700C-LCD e PJ1000light are compact radio broadcasting
amplifier manufactured by R.V.R. Elettronica SpA featuring adjustable RF power
output up to 500, 700 and 1000 W, respectively, under 50 Ohm standard load and
less than 20W drive power requirement.
PJ500C-LCD, PJ700C-LCD and PJ1000light have been designed for installation
in a 19”x3HE box for rack.
These amplifiers incorporates a low-pass filter to keep harmonics below the limits
provided for by international standards (CCIR, FCC or ETSI).
Two major features of PJ500C-LCD, PJ700C-LCD and PJ1000light are compact
design and user-friendliness. Another key feature is its modular-concept design:
the different functions are performed by modules with most connections achieved
through male and female connectors or through flat cables terminated by
connectors. This design facilitates maintenance and module replacement.
The RF power section of PJ500C-LCD uses two MOSFET modules delivering up
to 300W output power each, PJ700C-LCD uses two MOSFET modules delivering
up to 350W output power each, whereas PJ1000light features three MOSFET
modules with up to 350 W output power each.
An LCD on the front panel and a push-button panel provide for user interfacing with
the microprocessor control system, which implements the following features:
• Output power setup
• Power output enable/disable
• User-selectable threshold settings for output power alarm (Power Good
feature)
• Measurement and display of amplifier operating parameters
• Communication with external devices, as programming systems or telemetry
systems through RS232 or I2C serial interface
User Manual
Rev. 1.0 - 20/06/08
/ 32
PJ500C-LCD, PJ700C-LCD & PJ1000light
Four LEDs on the front panel provide for machine status indication (ON, FAULT/
LOCK, FOLDBACK, RF MUTE) and two yellow LEDs provide Power Supply fault
indication.
The amplifier management software is based on a menu system. User has four
navigation buttons available to browse submenus: ESC, , , and ENTER.
The rear panel features the mains input connectors with a mains voltage switch
(chap. 6.2) to select the appropriate mains input voltage, RF input and output
connectors, telemetry connector, protection fuses, interlock input and output
connectors and a BNC connector that provides an RF test point with level being
-60 dB lower than power ouput.
/ 32
Rev. 1.0 - 20/06/08
User Manual
PJ500C-LCD, PJ700C-LCD & PJ1000light
5. Quick guide for installation and use
This section provides a step-by-step description of the machine installation and
configuration procedure. Follow these procedures closely upon first power-on
and each time any change is made to general configuration, such as when a new
transmission station is added or the exciter is replaced.
Once the desired configuration has been set up, no more settings are required
for normal operation; at each power-up (even after an accidental shutdown),
the amplifier defaults to the parameters set during the initial configuration
procedure.
The topics covered in this section are discussed at greater length in the next
sections, with detailed descriptions of all hardware and firmware features and
capabilities. Please see the relevant sections for additional details.
IMPORTANT: When configuring and testing the transmitter in which the amplifier
is integrated, be sure to have the Final Test Table supplied with the machine ready
at hand throughout the whole procedure; the Final Test Table lists all operating
parameters as set and tested at the factory.
5.1 Preparation
5.1.1 Preliminary checks
Unpack the amplifier and immediately inspect it for transport damage. Ensure that
all connectors are in perfect condition.
Provide for the following (applicable to operating tests and putting into service):
√ Single-phase 230 VAC or 115 VAC (-15% / +10%) mains power supply with
adequate ground connection
√ FM exciter with adjustable output power up to 20W (as a minimum), like RVR
Elettronica PTX30-LCD
√ For operating tests only: dummy load with 50 Ohm impedance and adequate
capacity (500w for PJ500C-LCD, 700w for PJ700C-LCD or 1000 W for
PJ1000light as a minimum)
√ Connection cable kit including:
• Mains power cable
User Manual
Rev. 1.0 - 20/06/08
/ 32
PJ500C-LCD, PJ700C-LCD & PJ1000light
5.1.2
Mains power supply
WARNING: Disconnect mains power supply before beginning these
procedures.
Both power supply units (please see chapter 8.1 for a detailed description) are
equipped with fuses and voltage selection blocks: check all fuses and voltage
selection blocks to ensure they are properly rated for the power mains and
change them as required to match mains voltage.
All mains power supply protection fuses are conveniently located on the rear panel
and are easily accessed (see figure 6.2): to check or replace a fuse, disconnect
machine from power mains, unscrew fuse cover and pull fuse out of socket.
The following fuses are used:
Main Power Supply
(fig. 6.2 – item [7] e [20])
Service power supply
( fig. 6.2 – item [19])
PJ500C-LCD /
PJ700C-LCD
@ 230 Vac/115 Vac
PJ1000light
@ 230 Vac/115 Vac
(2x) 25A type 10x38
(2x) 25A type 10x38
(1x) 1A type 5x20
(1x) 2A type 5x20
Table 5.1: Fuses
Ensure that machine is appropriately set for available mains voltage (supply voltage
rating is reported in the Final Test Table) as follows: disconnect machine from
mains and ensure that the voltage selection block of the power supply located on
the rear panel (see fig. 6.2) is set to the appropriate voltage; change setting as
required.
The main power supply unit is the full-range type and requires no voltage setup.
When supply voltage is other than 230 Vac and might cause erratic operation (say,
less than 200 Vac), it may help to move jumper JP3 on the PFC controller board
from position 2-3 to 1-2 (see PFCPSL1000 diagram, in figure 9.1 and detail in
figure 5.1 below).
/ 32
Rev. 1.0 - 20/06/08
User Manual
PJ500C-LCD, PJ700C-LCD & PJ1000light
Figure 5.1: Voltage selection jumper on PFC
5.1.3 Connections
Connect the output of a suitable FM exciter (for instance, PTX30-LCD exciter
available from R.V.R. Elettronica) to the RF input (see figure 6.2) using a 50-Ohm
coaxial cable with suitable connectors. To begin with, set exciter to minimum output
power and switch if off.
Connect the amplifier INTERLOCK OUT output (figure 6.2) to the matching
INTERLOCK IN input fitted on all R.V.R. Elettronica exciters as standard; if your
exciter is a different brand, identify an equivalent input.
Connect the RF output (see figure 6.2) to an adequately rated dummy load or to
the antenna.
WARNING: Electric shock hazard. Never handle the RF output connector
when the machine is powered on and no load is connected. Injury or death
may result.
Ensure that the POWER switch on the front panel (see figure 6.1) is set to
“OFF”.
Connect the mains power cable to the MAINS terminal board on the rear panel
(see figure 6.2).
Note : The mains must be equipped with adequate ground connection properly
connected to the machine. This is a pre-requisite for ensuring operator safety and
correct operation.
WARNING: The power supply connector is a terminal board. Ensure the wire
is not live before performing the connection.
Please see figure 5.2 for a hook-up diagram showing RF connection between
amplifier and exciter and load connection.
User Manual
Rev. 1.0 - 20/06/08
/ 32
PJ500C-LCD, PJ700C-LCD & PJ1000light
Figure 5.2: Connection to exciter
5.2 First power-on and setup
Follow this procedure upon first power-on and after making changes to the
configuration of the transmitter in which the amplifier is integrated.
Note : Standard factory settings are RF power output Off (Pwr OFF) and output
power set to upper limit (unless otherwise specified by customer).
5.1.2
Pilot exciter setup
Set up the pilot exciter so that the output power it delivers to a matched load equals
the maximum input power indicated in the amplifier final test table, switch off the
exciter and connect it to the amplifier.
5.2.2 Power-on
When you have performed all of the connections described in the previous
paragraph, power on the amplifier using the suitable power switch on the front
panel (figure 6.1). Power on the pilot exciter.
/ 32
Rev. 1.0 - 20/06/08
User Manual
PJ500C-LCD, PJ700C-LCD & PJ1000light
5.2.3 Power check
Ensure that the ON light turns on (see figure 6.1). Machine name should appear
briefly on the display, quickly followed by forward and reflected power readings
(figure 5.2 - menu 1). If RF output is disabled, these readings will be zero.
5.2.4 How to enable Local mode and RF output
Check current mode setting and enable Local mode (if not already enabled)
following menu path Fnc ⇒ Loc ⇒ Local (figure 5.2 - menu 4): if left disabled,
the machine will not accept the next commands.
Check current RF output setting and enable output (if not already enabled) following
menu path Fnc ⇒ Pwr ⇒ ON (figure 5.2 - menu 4)
Check output power level and set to maximum level (if not already set to maximum)
from the Power Setup Menu, which you can call up by pressing these keys in the
order: ESC (opens Default Menu) ⇒ ENTER (hold down for 2 seconds) ⇒ SET
⇒ use key to set bar to maximum limit (figure 5.2 - menu 2).
5.2.5 Input power check and setup
Go to Pwr menu (figure 5.2 - menu 5) and look up forward output power Fwd,
reflected power Rfl and input power Inp readings.
With drive power set as specified in the Final Test Table, amplifier output power
should be 500W (for model PJ500C-LCD), 700W (for model PJ700C-LCD) or
1000W (for model PJ1000-light) or higher: if needed, fine tune drive power until
achieving rated output power. Never exceed 550W (for model PJ500C-LCD), 770W
(for model PJ700C-LCD) or 1100W (for model PJ1000-light) output power.
Note : Normally, drive power should not exceed 20W (typically 18W): higher drive
power requirements are a symptom of abnormal operation.
WARNING: Drive power levels above 20W (typically 25W), result in exceeding
input power, which causes a temporary amplifier lock-out (see section 5.3.4.1
- Alarms and Faults for more details).
5.2.6 RF output power level control
IMPORTANT: The amplifier incorporates Automatic Gain Control and output
power is modulated based on the power level set by the user and actual operating
conditions, such as temperature, reflected power and other parameters. Drive
power must be kept steady at maximum output power capacity. Please read section
5.3 for more details of RF power modulation.
User Manual
Rev. 1.0 - 20/06/08
/ 32
PJ500C-LCD, PJ700C-LCD & PJ1000light
Open the Power setup menu (figure 5.2 - menu 2) pressing the following keys
in the order:
ESC (opens Default Menu) ⇒ ENTER (hold down for 2 seconds)
Use SET menu
and
keys to set the desired amplifier output power; the SET
bar at the side provides a graphic display of set power, whereas the forward power
value shown on the display (Fwd: xxxx W) gives actual output power reading,
and may be lower than set power if an Automatic Gain Control is in limitedpower mode (please read section 5.3 concerning RF power modulation for more
details”.
Note : Output power can also be set in a Pwr OFF condition; in this condition,
(Fwd) output power reading on the display will be 0 (zero), whereas the SET bar,
which you can control using the keys, provides a graphic display of the amount of
power that will be delivered the moment you switch back to Pwr ON state.
5.2.7 Changing the Power Good alarm threshold
Change Forward Power Good alarm setting PgD from the Fnc menu as required
(factory setting is 50%).
Please read section 5.3.1 for more details.
5.2.8 Changing machine I2C address
Change the IIC address in the Mix menu as required (factory setting is 01).
Please read section 5.3.5 for more details.
5.2.9 How to enable Remote mode
If you wish to use the telemetry control feature, enable Remote control in the Fnc
menu (see section 5.3.1 for details).
Note : In the Remote mode, all local push-button controls except Remote/Local
(for switching back to Local mode) are disabled . Operating parameter readings
are available.
10 / 32
Rev. 1.0 - 20/06/08
User Manual
PJ500C-LCD, PJ700C-LCD & PJ1000light
5.3 Operation
NOTE: For better clarity, only the typical screens of PJ1000light are reported
below. PJ500C-LCD and PJ700C-LCD screens look the same except that full
scale values are different.
1) Power on the amplifier (chap. 6.1) and ensure that the ON light turns on (chap.
6.1). Machine name should appear briefly on the display, quickly followed by
forward and reflected power readings (Menu 1), provided that the amplifier is
delivering output power.
Menu 1
1b) To modify power level setting, hold down the ENTER button until opening
the power setup menu.
The edit screen will look like this:
Menu 2
Next to SET indication, a bar provides a graphic display of preset output power.
The filled portion of the bar is proportional to set power level. Example
100% output power
50% output power
25% output power
User Manual
Full bar
Half bar
1/4 bar
Rev. 1.0 - 20/06/08
≅ 1000W in output
(mod.PJ1000light)
≅ 700W output
(mod.PJ700C-LCD)
≅ 500W output
(mod.PJ500C-LCD)
≅ 500W in output
(mod.PJ1000light)
≅ 350W output
(mod.PJ700C-LCD)
≅ 250W output
(mod.PJ500C-LCD)
≅ 250W in output
(mod.PJ1000light)
≅ 175W output
(mod.PJ700C-LCD)
≅ 125W output
(mod.PJ500C-LCD)
11 / 32
PJ500C-LCD, PJ700C-LCD & PJ1000light
The bottom line provides instantaneous power reading (997W in this instance);
press button
to increase level, press
to decrease it. When you have achieved
the desired level, press ENTER to confirm and exit the default menu. Please note
that the setting is stored automatically; in other words, if you press ESC or do not
press any keys before the preset time times out, the latest power level set will be
retained.
NOTE: This feature prevents the machine from delivering maximum power as
soon as output is enabled from menu 4, or in the event the machine is already
set to ON and energised.
2) Ensure that machine is not in a locked-out state. Press the ESC key (chap.
6.1) to call up the selection screen (Menu 3). Highlight Fnc and press ENTER
to confirm (chap. 6.1) and access the appropriate menu (menu 4).
If LOC is set to REMOTE (machine remote control), move cursor to LOC and
press ENTER (chap. 6.1); label will change to LOCAL, i.e. local control operation
mode.
In the same menu, ensure that power limiting is disabled: if PWR is set to OFF,
i.e. power output is disabled, move cursor to PWR. Press ENTER (chap. 6.1)
and label will switch to ON, i.e. power output enabled.
Press ESC (chap. 6.1) twice to go back to the default menu (menu 1).
3) Fine tune power setting from menu 2 (see description of item 1b) until achieving
the desired value.
WARNING:Equipment is capable of delivering more than rated output power
(500W for PJ500C-LCD, 700W for PJ700C-LCD or 1000 W for PJ1000-LIGHT);
however, never exceed the specified power rating.
NOTE: Exciter drive power setting should never exceed 20W, or it will trigger an
Overdrive Alarm.
NOTE: If power is set to 0 W in the edit mode, the INTERLOCK OUT contact
(chap. 6.2) trips and external exciter power is immediately inhibited.
Next, you can review all operating parameters of the machine through the
management firmware.
Normally, the machine can run unattended. Any alarm condition is handled
automatically by the safety system or is signalled by the LED indicators on the
panel or by display messages.
12 / 32
NOTE: Standard factory settings are: output power set to upper limit (unless
otherwise specified by customer) and OFF.
Rev. 1.0 - 20/06/08
User Manual
PJ500C-LCD, PJ700C-LCD & PJ1000light
5.4 Management Firmware
The machine features an LCD with two lines by 16 characters that displays a set
of menus. Figure 5.2 below provides an overview of machine menus.
The symbols listed below appear in the left portion of the display as appropriate:
(Cursor) - Highlights selected (i.e. accessible) menu.
(Filled arrow) - Editable parameter marker. This symbol appears in menus that
take up more than two lines to aid browsing.
(Three empty arrows) - Parameter is being edited.
(Empty arrow) - Current line marker; the parameter in this line cannot be
edited. This symbol appears in menus that take up more than two lines to aid
browsing.
Menu
Menu 22
Menu
Menu 11
Default Menu
Power Setup Menu
Menu
Menu 33
Selection Screen
Menu
Menu 44
Operation Menu
Menu
Menu 55
Power Menu
Menu
Menu 66
P.A. Menu
Menu
Menu 77
Alarm Menu
Menu
Menu 88
Miscellaneous menu
Menu
Menu 99
Version Menu
Figure 5.2
User Manual
Rev. 1.0 - 20/06/08
13 / 32
PJ500C-LCD, PJ700C-LCD & PJ1000light
When the display is off, touching any key will turn on backlighting.
When the display is on, pressing the ESC button (chap. 6.1) from the default
menu (menu 1) calls up the selection screen (menu 3), which gives access to
all other menus:
Menu 3
To gain access to a submenu, select menu name (name is highlighted by cursor)
using button
or
and press the ENTER button (chap. 6.1).
Press ESC again (chap. 6.1) to return to the default menu (menu 1).
5.4.1 Operation Menu (Fnc)
In this menu, you can set power output On/Off, toggle between “Local” or “Remote”
control mode and set the Forward Power Good (PgD) threshold rate.
To edit an item, highlight the appropriate line using the UP and DOWN buttons and
then press and hold the ENTER button (chap. 6.1) until the command is accepted.
This way, Pwr setting is toggled between On and Off and Mod setting is toggled
between “x1” and “x10”. To edit the Power Good rate, simply select item “PgD”
and edit its value using buttons
and
; finally, press ENTER to confirm (chap.
6.1).
Menu 4
Pwr
Loc
14 / 32
Enables (ON) or disables (OFF) amplifier power output.
Modifies machine operation. In the LOCAL mode, the machine can read
and modify its operating parameters through the navigation keys and the
management firmware, whereas all other sources are locked out. In the
REMOTE mode, the machine can only read its operating parameters;
parameters are modified based on the commands received from other
connected telemetry systems.
Rev. 1.0 - 20/06/08
User Manual
PJ500C-LCD, PJ700C-LCD & PJ1000light
PgD
Modifies Power Good threshold for forward power. The Power Good
rate is a percent of equipment rated power (500W for PJ500C-LCD,
700W for PJ700C-LCD and 1000 W for PJ1000-LIGHT), not of forward
output power. This means that this threshold set at 50% will give 250,
350 and 500 W, respectively, regardless of set power level. The Power
Good feature enables output power control and reporting. When output
power drops below set Power Good threshold, the equipment changes
the state of pin [7] of the DB15 “Remote” connector located on the rear
panel (figure 6.2).
5.4.2 Power Menu (Pwr)
This screen holds all readings related to machine output power:
Menu 5
Fwd
Rfl
Inp
Forward power reading.
Reflected power reading.
Input power reading.
Note that these are readings, rather than settings, and cannot be edited (note
the empty arrow). To change power setting, go to the default menu (menu 1) as
outlined earlier.
5.4.3 Power Amplifier (P.A) Menu
This screen is made up of four lines that can be scrolled using the buttons
, shows the readings relating to final power stage:
and
Menu 6
User Manual
Rev. 1.0 - 20/06/08
15 / 32
PJ500C-LCD, PJ700C-LCD & PJ1000light
Note that these are readings, rather than settings, and cannot be edited (note the
empty arrow).
VPA
IPA
Voltage supplied to amplifier module.
Current absorbed to amplifier module.
Eff
Efficiency based on ratio of forward power to amplifier module power
in percent ( FWD PWR/(Vpa x Ipa) % ).
Tmp
Machine internal temperature.
5.4.4 Alarm Menu (Alm)
This menu shows any alarm conditions occurring during machine operation. Alarm
thresholds are preset at the factory.
Menu 7
FWD
RFL
INP
Counter of alarm conditions triggered by forward power.
Counter of alarm conditions triggered by reflected power.
Counter of alarm conditions triggered by input power.
Reset Alm Alarm counter reset.
Alarm conditions are numbered from 1 to 10 and reflect the following situations:
forward output power too high, reflected output power too high and input power
too high.
Alarm monitoring cycle is as follows: when an alarm condition is detected, alarm
counter increases by 1 unit, machine goes into lock-out state and the display shows
the cause for the stop (chap. 5.3.4.1). After 15 seconds, the machine attempts
to re-start; if a new alarm condition is detected, cycle is repeated over and over
again up to 10 times maximum.
If machine re-starts successfully, all alarm counters are reset after 30 minutes’
regular operation. After 10 alarm conditions triggered by the same cause, the
machine goes into fault lock-out mode, a lock-out mode warning appears on the
display and the “FAULT/LOCK” LED turns on (chap. 6.1).
16 / 32
Rev. 1.0 - 20/06/08
User Manual
PJ500C-LCD, PJ700C-LCD & PJ1000light
After the alarm condition has been rectified, the counter can be reset by highlighting
“Reset Alm” and holding down the ENTER key for some time (chap. 6.1).
5.4.4.1 Alarms and Faults
There are three types of alarms that can cause a machine lock-out and trigger
a “FAULT/LOCK” indication. When any one of the three alarm thresholds is
exceeded, the system will automatically switch to the warning screen (even
though the user is browsing system menus) and the following messages
are displayed:
1. Over Forward Power
Forward power threshold exceeded.
Alarm 1
2. Over Reflected Power
Reflected power threshold exceeded.
Alarm 2
3. Over Input Power
Input power threshold exceeded.
Alarm 3
Monitoring cycle is as follows:
• An alarm condition occurs;
• Alarm is displayed and device is locked out for 15 sec.;
• Operating conditions are restored;
• Verification.
User Manual
Rev. 1.0 - 20/06/08
17 / 32
PJ500C-LCD, PJ700C-LCD & PJ1000light
Upon reaching the 10 cycle limit, a “FAULT/LOCK” indication is triggered and the
device goes into lock-out mode; the appropriate LED turns on (figure 6.1]) and
this screen is displayed:
I. Over Forward Power
Forward power alarm display.
Stop 1
II. Over Reflected Power
Reflected power alarm display.
Stop 2
III.Over Input Power
Input power alarm display.
Stop 3
Once the machine goes into “FAULT/lock” mode, it will no longer attempt to re-start;
choose the appropriate reset procedure according to current machine setting:
• Machine set to LOCAL control mode - press “Reset Alm” in the alarm menu
(menu 7) or power off and back on again using the POWER switch (chap.
6.2).
• Machine set to REMOTE control mode - power off and back on again sending
the appropriate command via the DB15 connector (chap. 6.3.2 - item [14] and
[15]).
There is a fourth alarm that does not trigger a “FAULT/LOCK” condition, but allows
some time until correct operating conditions are restored. When the temperature
alarm threshold is exceed (about 85°C), the following screen appears:
4. Over Temperature
Temperature power threshold exceeded.
18 / 32
Rev. 1.0 - 20/06/08
User Manual
PJ500C-LCD, PJ700C-LCD & PJ1000light
Alarm 4
5.4.5 Miscellaneous Menu (Mix)
This menu lets you set machine address in an I2C bus serial connection:
Menu 8
IIC
I2C address setting. The I2C network address becomes significant when
the exciter is connected in an RVR transmission system that uses this
protocol. Do not change it unless strictly required.
5.4.6 Version Menu (Vrs)
This screen holds machine version/release information:
Menu 9
Note that these are readings, rather than settings, and cannot be edited (note the
empty arrow).
Rel
Dat
Tab
User Manual
Firmware release information.
Release date.
Shows table loaded in the memory.
Rev. 1.0 - 20/06/08
19 / 32
PJ500C-LCD, PJ700C-LCD & PJ1000light
6. Front and Rear Panel Description
This section describes the components found on the front and rear panel of
PJ500C-LCD, PJ700C-LCD and PJ1000-LIGHT.
6.1 Front Panel
Figure 6.1
[1] ON
[2] FAULT/LOCK
[3] FOLDBACK
[4] R.F. MUTE
[5] CONTRAST
[6] ESC
[7]
[8]
[9] ENTER
[10] DISPLAY
[11] POWER
[12] AIR FLOW
[13] ALARMS PS1
[14] ALARMS PS2
20 / 32
Green LED - Turns on when amplifier is powered on.
Red LED - Turns on when machine is in permanent fault lock-out
mode.
Yellow LED - Turns on when foldback current limiting (Automatic
Gain Control) is intervened.
Yellow LED - Turns on when exciter power output is inhibited by an
external interlock signal.
Display contrast trimmer.
Press this button to exit a menu.
Navigation button used to browse menu system and edit
parameters.
Navigation button used to browse menu system and edit
parameters.
Press this button to confirm a modified parameter and open a
menu.
Liquid Crystal Display
AC mains ON/OFF switch.
Air grille.
Yellow LED - Turns on when Power Supply unit is not fed either
because “PWR OFF” was selected via software, or power is set to
0 W, or due to Power Supply malfunction (when this LED turns on,
it causes the ALARM PS2 LED to come on as well, because the
two LEDs are connected internally).
Yellow LED, see item [13]
Rev. 1.0 - 20/06/08
User Manual
PJ500C-LCD, PJ700C-LCD & PJ1000light
6.2 Rear Panel
Figure 6.2
[1] R.F. TEST
Output with level -60 dB lower than output power level,
suitable for modulation monitoring. Not suitable for spectrum
analysis.
[2] GSM SLOT-IN
Reserved for future implementations
[3] GSM ANT
Reserved for future implementations
[4] AIR FLOW
Air grille.
[5] 10MHz
Reserved for future implementations
[6] MAINS
Terminal board for 115-230 V 50-60 Hz mains power supply.
[7] FUSE 1
Mains power supply fuse [chap. 5.1 - Table 1].
[8] R.F. INPUT
“N”-type RF input connector.
[9] R.F. OUTPUT RF output connector, N-type for PJ500C-LCD and PJ700CLCD 7/16” for PJ1000-LIGHT.
[10]INTERLOCK OUT
Interlock output BNC connector: when the transmitter goes
into stand-by mode, the (normally floating) central connector
is connected to ground.
[11]SERVICE
DB9 connector for factory setting
[18]INTERLOCK INInterlock input BNC connector: when central conductor is
connected to ground, the transmitter is placed into forced
standby mode.
[13]MODEM
Reserved for future implementations
[14]FWD EXT. AGC
Trimmer to set output power limitation according to FWD
fold input (chap.6.3.2 - Pin [2]).
[15]RFL EXT. AGCTrimmer to set output power limitation according to RFL fold
input (chap.6.3.2 - Pin [10]).
[16]REMOTE
Telemetry DB15 connector.
[17]RS232
Reserved for future implementations
[18]SERVICE VOLTAGE SEL.
115-230V mains voltage selector.
[19]SERVICE FUSE
Service fuse [chap. 5.1 - Table 1].
[20]FUSE 2
Mains power supply fuse [chap. 5.1 - Table 1].
User Manual
Rev. 1.0 - 20/06/08
21 / 32
PJ500C-LCD, PJ700C-LCD & PJ1000light
6.3 Connectors description
6.3.1 Service (for factory setting purposes only)
Type: Female DB9
1
2
3
4
5
6
7
8
9
NC
TX_D
RX_D
Internally connected to 6
GND
Internally connected to 4
Internally connected to 8
Internally connected to 7
NC
6.3.2 Remote
Type: Female DB15
Pin Name
Type
1
Interlock
IN
2
Ext AGC FWD
IN
3
GND
4
SDA IIC
I/O
5
VPA Tlm
ANL OUT
6
FWD Tlm
ANL OUT
7
Power Good
DIG OUT
8
GND
9
GND
10 Ext AGC RFL
IN
11 SCL IIC
I/O
12 IPA Tlm
ANL OUT
13 RFL Tlm
ANL OUT
14 On cmd
DIG IN
15 OFF cmd
DIG IN
22 / 32
Rev. 1.0 - 20/06/08
Purpose
Inhibits power if closed to GND
Ext. signal,1-12V, for power limitation (AGC)
Ground
Serial for IIC communication
PA supply voltage: 3.9V F.S.
Forward power: 3.9V F.S.
Signalling of the activation by the grounding of the contact normally open (chap. 5.4.1)
Ground
Ground
Ext. signal,1-12V, for power limitation (AGC)
Clock for IIC communication
PA power supply: 3.9V F.S.
Forward power: 3.9V F.S.
A pulse towards ground (500 ms) triggers power output
A pulse to ground (500 ms) inhibits power output
User Manual
PJ500C-LCD, PJ700C-LCD & PJ1000light
7. Technical Specifications
7.1 Generals Specifications
Parameters
GENERALS
Frequency range
Rated output power
Input power for rated output
Power supply type
AC Supply Voltage
DC Supply Voltage
AC Apparent Power Consumption
Active Power Consumption
RF Fan active Power consumption
RF module efficiency
Overall efficiency
Input device
Display
Overall Phisical Dimensions
Ambient working temperature
Spurious & harmonic suppression
Conditions
MHz
W
W
Mains input voltage range
CPU backup Input Voltage
Front panel width
Front panel height
Overall depth
PJ500C-LCD
PJ700C-LCD
PJ1000LIGHT
87.5 ÷ 108
500
10
Mono phase
230 ±15%
87.5 ÷ 108
700
12
Mono phase
230 ±15%
87.5 ÷ 108
1000
11
Mono phase
230 ±15%
920
900
24
73
60
4 pushbutton
Alphanumerical LCD - 2 x 16
483
3
520
0 to + 50 (operational -10)
1215
1190
24
73
60
4 pushbutton
Alphanumerical LCD - 2 x 16
483
3
520
0 to + 50 (operational -10)
1650 / 1480 (*)
1630 / 1460 (*)
24
71 / 76(*)
61 / 68 (*)
4 pushbutton
Alphanumerical LCD - 2 x 16
483
3
550
0 to + 50 (operational -10)
<75 (80 typical)
<75 (80 typical)
<75 (80 typical)
N type
50
11
N type
50
11
N type
50
11
U.M.
VAC
VDC
VA
W
W
%
%
mm
HE
mm
°C
dBc
(*) macchina in compressione input 18W
(*) macchina in compressione input 18W
(*) macchina in compressione input 18W
(*) macchina in compressione input 18W
Meets or exceeds all FCC and CCIR rules
RF INPUT
RF Input
Driver power for rated output
Connector
Impedance
Max input power before protection
Ohm
W
W
20
20
20
N female type
50
BNC
50
approx. -60 dBc
N female type
50
BNC
50
approx. -60 dBc
7/16"flange type
50
BNC
50
approx. -60
Referred to the RF output
BNC
BNC
BNC
BNC
BNC
BNC
For remote power inhibition (short is RF off)
For remote power inhibition (short is RF off)
DB9 F
DB9 F
DB9 F
Factory reserved for firmware program
DB15F
DB15F
DB15F
IIC + 5 analog / digital inputs, 5 analog / digital outputs
(*) Full range (**) Internal switch
RF OUTPUTS
RF Output
RF Monitor
Connector
Impedance
Ohm
Connector
Impedance
Output Level
Ohm
dB
AUXILIARY CONNECTIONS
Interlock Input
Interlock Output
RS232 Serial Interface
Service
I2Cbus
Modem
RS485 Serial Interface
Remote Interface
Telemetry Interface
Connector
Connector
Connector
Connector
Connector
Connector
Connector
Connector
Connector
POWER REQUIREMENTS
AC Supply Voltage
VAC
80 ÷ 260 (*)
80 ÷ 260 (*)
80 ÷ 260 (*)
AC Apparent Power Consumption
VA
920
1215
1650
Active Power Consumption
W
900
0,98
morsettiera
1190
0,97
morsettiera
1630
0,98
morsettiera
2 External fuse F 25 T - 10 x 38 mm
1 External fuse F 1 T - 5x20 mm
2 Internal fuses F 16 A 10 x 38 mm
2 External fuse F 25 T - 10 x 38 mm
1 External fuse F 1 T - 5x20 mm
2 Internal fuses F 16 A 10 x 38 mm
2 External fuse F 16 T - 10 x 38 mm
1 External fuse F 1 T - 5x20 mm
3 Internal fuses F 10 A 10 x 38 mm
483 (19")
132 3HE
520
500
about 24
483 (19")
132 3HE
520
500
about 24
483 (19")
132 3HE
550
500
about 31
19" EIA rack
FWD fold
REF fold
RF ON
RF OFF
Interlock
FWD
REF
VPA
IPA
Power Good
I2Cbus
FWD fold
REF fold
RF ON
RF OFF
Interlock
FWD
REF
VPA
IPA
Power Good
I2Cbus
FWD fold
REF fold
RF ON
RF OFF
Interlock
FWD
REF
VPA
IPA
Power Good
I2Cbus
For P.A. A.G.C. purpose, min 0,5 Vcc
For P.A. A.G.C. purpose, min 0,5 Vcc
Telecon
Yes, via TLC300 or TLC2000
Yes, via TLC300 or TLC2000
Yes, via TLC300 or TLC2000
Cooling type
Potenza dissipata in calore
Acoustic Noise
Forced, with internal fan
400
<75
Forced, with internal fan
490
<75
Forced, with internal fan
630
<75
EN60215:1989
EN 301 489-11 V1, 2, 1
EN60215:1989
EN 301 489-11 V1, 2, 1
EN60215:1989
EN 301 489-11 V1, 2, 1
AC Power Input
Power Factor
Connector
DC Power Input
FUSES
DC Supply Voltage
DC Current
VDC
ADC
On Mains
On services
On PA Supply
On Aux VDE socket
MECHANICAL DIMENSIONS
Front panel width
Phisical Dimensions
Front panel height
Overall depth
Chassis depth
Weigh
mm
mm
mm
mm
kg
TELEMETRY / TELECONTROL
Analogical level
Remote connector inputs
Analogical level
pulse
pulse
ON/OFF level
Analogical level
Remote connector outputs
Analogical level
Analogical level
Analogical level
ON / OFF level
Remote connector others
for remote power inhibition (short is RF off)
max 5 Vcc
max 5 Vcc
max 5 Vcc
max 5 Vcc
open collector
TELEMETRY-TELECONTROL SW
VARIOUS
W
dBA
Leq 3 min @ 1 m
STANDARD COMPLIANCE
Safety
EMC
Spectrum Optimization
7.2 Options
/RCT
/CNT7/8-150
User Manual
Power supply with rectifier.
Available for model PJ500C-LCD
7/8” output RF connector.
Available for model PJ1000light
Rev. 1.0 - 20/06/08
23 / 32
PJ500C-LCD, PJ700C-LCD & PJ1000light
8. Operating principles
Figures below provides an overview of PJ1000light(fig.8.1) and PJ500C-LCD and
PJ700C-LCD (fig.8.2) modules and connections.



































Figure 8.1
R.F.
INPUT
3dB
ATTENUATOR
PWRINPUT
MEASURE
R.F.
2XR.F.
2XR.F.
SPLITTER
RFMODULES
R.F.
COMBINER
LPF+
DIRECT.COUPL.
R.F.
OUTPUT
BIAS
2XVPA(50VDC)
FUSEBOARD
FWDPWR
RFLPWR
2XVPA(50VDC)
BIAS
2X50VDC
VOLTAGEREG.
MAINS
INTERFACE
PANEL
PSALARM
DC
SURGE
PROT.
MAINPS
PFC
(orRECTIFIER)
LEDCARD
TELEMETRY
SERVICESPS
Figure 8.2
Following is a brief description of the different module functions; all diagrams and
board layout diagrams are included in the “Technical Schedule” Vol.2.
8.1 Power supply
PJ500C-LCD, PJ700C-LCD and PJ1000light power supply section is made up
of a surge protection module and two power supply units:
24 / 32
Rev. 1.0 - 20/06/08
User Manual
PJ500C-LCD, PJ700C-LCD & PJ1000light
1. Surge Protection module (see description in chap. 8.1.1): protects the
machine from possible voltage surge events and electric discharges in the
power mains.
2. Power amplifier supply unit: provides adequate power supply for RF power
amplifier modules. It is a switching power supply unit with PFC full range; for
details of the PFC and converter modules, please see chapters 8.1.2 and 8.1.3,
respectively.
3. Service power supply unit: provides adequate power supply for all modules
except RF power modules. Major components of this 50-Hz transformer-based
power supply unit are:
-
Power switch
-
Service fuse
-
Mains voltage selector
-
Service transformer
NOTE: Please see chapter 5.1 for power supply unit settings.
8.1.1 Mains power supply pulse protection (SLSRGPRPJ1KM)
This module is enclosed in a sealed metal case (see figure 9.1); it features two
externally mounted mains fuses (figure 6.2) and accommodates a bank of surge
arresters that protect the machine from any surge events in the power mains.
Mains voltage is brought from this module to the main Power switch on the front
panel (figure 6.1), which relays it to the service transformer TR1 (figure 9.2).
Inside the surge protection module, a suitable 24VDC relay controlled via the
interface board isolates (single line) mains voltage to be fed to the power amplifier
power supply unit (PFC module). This way, mains power supply to PFC is enabled
when these requirements are met:
• POWER switch on front panel (figure 6.1) set to ON;
• No alarm or fault events present (see chapter 5.3.4);
• Power output enabled (set to ON) in FNC operation menu (menu 4, see chapter
5.3.1);
• RF output power set to over 0W using the edit mode (menu 2, see chapter
5.2).
8.1.2 PFC unit (PFCPSL1000)
The PFC unit is a rectifier that modulates absorbed current to ensure that the wave
is sinusoidal as much as possible and achieve a 99% power factor.
The PFC unit can operate on 115 VAC or 230 VAC input voltage. It features a
voltage selection block that normally does not require setting: see chapter 5.1.2
for a detailed description.
User Manual
Rev. 1.0 - 20/06/08
25 / 32
PJ500C-LCD, PJ700C-LCD & PJ1000light
8.1.3 Switching power supply (PSL2403-03 and PSL5034)
The switching power supply incorporated in this amplifier feeds 50 VDC to the RF
power modules with 25 A maximum current for PJ500C-LCD and PJ700C-LCD
and 34 A maximum for PJ1000light.
This module has a control input that enables output voltage reduction when needed
(for instance, in the event of RF output power reduction). Another input signal is
used to shut down the power supply (0V output voltage) when any one of the
following conditions is verified:
• Power output disabled (set to OFF) by user in FNC operation menu (menu 4,
see chapter 5.3.1);
• Regulated power set to 0 Watt using the edit mode (menu 2, see chapter
5.2);
• An alarm or fault condition has occurred (see chapter 5.3.4).
8.2 Interface board (SL010IN5001)
This board performs the following tasks:
• It uses AC voltage from transformer TR1 to generate and distribute service
power supply over the panel board;
• It controls and provides interfacing of the mains surge protection module
(SLSRGPRPJ1KM);
• It controls and provides interfacing of the power amplifier power supply module
(PSL2403-03 and PSL5034);
• It processes and provides interfacing of the control signals to/from the Bias
Board (SLBIAS1K3U-2);
• It processes and provides interfacing of the control signals to/from the Panel
Board (SL007PC2003);
• It acquires and processes the input signals from the input power measurement
board (SLMPIPPJ1KC);
• It feeds and operates the cooling fans;
• It feeds and controls the LED indicator board.
8.3 Panel board - CPU (SL007PC2003)
The panel board accommodates the microcontroller that runs the machine control
software and all user interface elements (display, LED’s, keys, …).
26 / 32
Rev. 1.0 - 20/06/08
User Manual
PJ500C-LCD, PJ700C-LCD & PJ1000light
This board is interfaced with other machine modules via flat cables and provides
for power supply, control signals and measurement distribution.
8.4 PWR Input Measure Board (SLMPIPPJ1KC)
This board enables measurement of the following parameters:
• Input power measurement;
• Main heat sink temperature measurement by an LM 50 sensor mounted on the
board; it obtain the temperature through a fixing screw.
Both measurements are adequately processed and sent to the interface board
that controls the protection modules and relays the signals to the CPU board to
enable readings to be displayed.
8.5 Power amplifier
The RF power amplification section consists in several power modules (two on
the PJ500C-LCD and PJ700C-LCD, three on the PJ1000light) coupled through
a Wilkinson splitter and combiner using strip-line technology.
Each RF module of the PJ500C-LCD (code SL010RF1002) provides 300 W rated
power - which rise up to 350 W each for the PJ700C-LCD and PJ1000light RF
modules (code SL010RF2002) - using a single active element built using MOS
technology. RF modules are fed by the switching power supply via the Bias
board.
The splitter (Splitter Board code SLSITEX500L1 for PJ500C-LCD and PJ700CLCD, or SLSPLTEX1KL1 for PJ1000light) splits the incoming power input signal
equally to all RF modules. The combiner (Combiner Board code SLCOTEX500L1
for PJ500C-LCD and PJ700C-LCD, or code SLCMBTEX1KL1 for PJ1000light)
combines the power output signals available at module outputs to obtain total
amplifier power.
Splitter, amplifiers and combiner have been designed to sum amplifier output power
signals in phase, so as to keep unbalance and power dissipation to a minimum.
The whole RF section is mounted on a finned heat sink with fan cooling.
8.6 LPF Board (SLLPFTEX1KL)
This board incorporates a low-pass filter to keep amplifier harmonics within
permissible limits as specified by international standards.
User Manual
Rev. 1.0 - 20/06/08
27 / 32
PJ500C-LCD, PJ700C-LCD & PJ1000light
A directional coupler is provided at filter output to measure forward and reflected
RF output power; power readings are relayed to the Interface and Bias boards to
enable processing and display.
The LPF board incorporates an RF output (having a level about -60 dB lower than
output level) which is brought to a BNC connector (figure 6.2). This provides a
convenient test point to check carrier characteristics, but does not ensure an
accurate assessment of higher harmonics.
8.7 BIAS board (SLBIAS1K3U-2)
The main purpose of this board is to control and correct the bias voltage of the RF
amplification section MOSFETs.
It also provides a measure of the total current absorbed by the RF modules and
incorporates a dedicated circuit for power supply fault reporting.
Under normal conditions, bias voltage is adjusted according to set output power
using feedback based on actual output power reading (AGC).
Abnormal conditions affecting bias voltage so as to trigger foldback current limiting
are:
- Exceeding reflected power at output
- External AGC signals (Ext. AGC FWD, Ext. AGC RFL)
- Temperature too high
- Any one RF module drawing too much current.
8.8 External Telemetry Interface Board (SLTLMTXLCD03)
This board provides an I/O interface for the CPU with the outside environment.
All available machine input and output signals are brought to the REMOTE DB15
connector (chap. 6.3.4).
Also mounted on this board is the INTERLOCK IN BNC connector (figure 6.2)
which can disable device power output. When the central pin is closed to ground,
output power is limited to zero until ground connection is removed.
The INTERLOCK OUT BNC connector (figure 6.2), when used in combination
with an R.V.R. amplifier, is connected to the exciter REMOTE or INTERLOCK IN
connectors using a BNC-BNC connector. In the event of an amplifier fault, the
central conductor is connected to ground and the transmitter is placed into forced
standby mode.
28 / 32
Rev. 1.0 - 20/06/08
User Manual
PJ500C-LCD, PJ700C-LCD & PJ1000light
9. Identification and Access to the Modules
Both PJ500C-LCD, PJ700C-LCD and PJ1000-LIGHT are made up of various
modules linked to each other through connectors so as to make maintenance and
any required module replacement easier.
9.1 Top View (PJ500C-LCD and PJ700C-LCD)
The figure below shows the equipment top view with the various components
pointed out.
5
6
15
7
4
8
9
3
2
10
1
14
13
12 11
Figure 9.1
[1] Bias Board (SLBIAS1K3U-2)
[2] Pass-through Filter Board (SLFILPJ1KM)
[3] Low Pass Filter Board (SLLPFTEX1KL)
[4] Panel Board (SL007PC2003)
[5] FAN1 Cooling Fan (VTL4184)
[6] Power Factor Correction Board (PFCPSL1000)
or Rectifier Board (RCTPSL1000) - Only for PJ500C-LCD
[7] 50V 25A Power Supply (PSL2403-03)
[8] Pulse Protection Board (SLSRGPRPJ1KM)
[9] Telemetry Board (SLTLMTXLCD03)
[10]FAN2 Cooling Fan (VTL9GL1224J )
[11] Input Power Measure Board (SLMPIPPJ1KC)
[12]Splitter Board (SLSITEX500L1)
[13]2x RF module (SL010RF1002)
2x RF module (SL010RF2002) - Only for PJ700C-LCD
[14]Combiner Board (SLCOTEX500L1)
[15]Fuse Board (SLFUSTX500-1)
User Manual
Rev. 1.0 - 20/06/08
29 / 32
PJ500C-LCD, PJ700C-LCD & PJ1000light
9.2 Bottom View (PJ500C-LCD and PJ700C-LCD)
The figure below shows the equipment bottom view with the various components
pointed out.
Figure 9.2
[1]
[2]
[3]
[4]
[5]
30 / 32
Filter PS Board (SLFILPSPJ1KC)
LED PS Board (SLLEDPSTEX1K)
Interface Board (SL010IN5001)
TR1 Transformer (TRFTEX1000T)
Telemetry Board (SLTLMTXLCD03)
Rev. 1.0 - 20/06/08
User Manual
PJ500C-LCD, PJ700C-LCD & PJ1000light
9.3 Top View (PJ1000light)
The figure below shows the equipment top view with the various components
pointed out.
Figure 9.3
[1] Bias Board (SLBIAS1K3U-2)
[2] Pass-through Filter Board (SLFILPJ1KM)
[3] Low Pass Filter Board (SLLPFTEX1KL)
[4] Panel Board (SL007PC2003)
[5] FAN1 Cooling Fan (VTL4184)
[6] Power Factor Correction Board (PFCPSL1000)
[7] 50V 34A Power Supply (PSL5034)
[8] Pulse Protection Board (SLSRGPRPJ1KM)
[9] Telemetry Board (SLTLMTXLCD03)
[10]FAN2 Cooling Fan (VTL9GL1224J)
[11] Input Power Measure Board (SLMPIPPJ1KC)
[12]Splitter Board (SLSPLTEX1KL1)
[13]RF module (SL010RF2002)
[14]Combiner Board (SLCMBTEX1KL1)
[15]Fuse Board (SLFURFPJ1KLG)
User Manual
Rev. 1.0 - 20/06/08
31 / 32
PJ500C-LCD, PJ700C-LCD & PJ1000light
9.4 Bottom View (PJ1000light)
The figure below shows the equipment bottom view with the various components
pointed out.
Figure 9.4
[1]
[2]
[3]
[4]
[5]
32 / 32
Filter PS Board (SLFILPSPJ1KC)
LED PS Board (SLLEDPSTEX1K)
Interface Board (SL010IN5001)
TR1 Transformer (TRFTEX1000T)
Telemetry Board (SLTLMTXLCD03)
Rev. 1.0 - 20/06/08
User Manual