Download Manual - Tuxedo Distributors

CB910 Ｘ
WHEEL BALANCER USER MANUAL
I
CONTENT
1. REFACE-----------------------------------------------------------------------------------------------------------------------------------1
WARNING -------------------------------------------------------------------------------------------------------------------------------------1
INTRODUCTION-----------------------------------------------------------------------------------------------------------------------------1
INSTALLATION ------------------------------------------------------------------------------------------------------------------------------2
SAFETY REGULATION--------------------------------------------------------------------------------------------------------------------3
2. INSTALLATION-----------------------------------------------------------------------------------------------------------------------4
2.1HOOD INSTALLATION-----------------------------------------------------------------------------------------------------------------4
2.2MAINSHAFT INSTALLATION---------------------------------------------------------------------------------------------------------4
2.3CONFIGURATE POWER SUPPLY--------------------------------------------------------------------------------------------------4
3. TECHNICAL PERFORMANCE-----------------------------------------------------------------------------------------------5
3.1PERFORMANCE & CHARACTERISTIC------------------------------------------------------------------------------------------5
3.2MAIN TECHNICAL INDEX------------------------------------------------------------------------------------------------------------5
3.3WORKING PRINCIPLE----------------------------------------------------------------------------------------------------------------5
4. TRANPORTATION & IN-SITE INSTALLATION----------------------------------------------------------------------5
4.1TRANSPORATION---------------------------------------------------------------------------------------------------------------------5
4.2IN-SITE INSTALLATION--------------------------------------------------------------------------------------------------------------6
5. SAFETY & PREVENTION------------------------------------------------------------------------------------------------------7
6. CONSTRUCTION & OPERATION------------------------------------------------------------------------------------------8
6.1 CONFIGURATION---------------------------------------------------------------------------------------------------------------------8
6.2 DISPLAY PANEL-----------------------------------------------------------------------------------------------------------------------8
6.3 BASIC OPERATION------------------------------------------------------------------------------------------------------------------9
6.4 VALUE INPUT-------------------------------------------------------------------------------------------------------------------------10
6.5 RESIDUAL UNBALANCE VALUE DISPLAY-----------------------------------------------------------------------------------11
6.6 BALANCE MODE & ALU BALANCE MODE SELECT----------------------------------------------------------------------11
6.7 SUPPLEMENTARY EXPLAINATION-------------------------------------------------------------------------------------------12
7. PROGRAM SETUP---------------------------------------------------------------------------------------------------------------13
7.1 PROGRAM FUNCTION INTRODUCTION-----------------------------------------------------------------------------------13
7.2 ERROR--------------------------------------------------------------------------------------------------------------------------------14
II
7.3 GENERAL TROUBLESHOOTING & SOLUTION---------------------------------------------------------------------------14
7.4WHEEL BALANCER ACCESSORY---------------------------------------------------------------------------------------------15
8. MAINTENANCE-----------------------------------------------------------------------------------------------------------------16
9. DETAILED OPERATION DESCRIPTION--------------------------------------------------------------------------18
9.1 HOW TO BALANCE A WHEEL-------------------------------------------------------------------------------------------------18
9.2 PARAMETERS SETUP-----------------------------------------------------------------------------------------------------------18
9.3 CUSTOMER SELF-CALIBRATION--------------------------------------------------------------------------------------------20
9.4CUSTOMER SELF-CALIBRATION-----------------------------------------------------------------------------------------------APPENDIX 1 ----------------------------------------------------------------------------------------------------------------------------21
APPENDIX 2 -----------------------------------------------------------------------------------------------------------------------------22
III
Ⅰ.PREFACE
ATTENTION: Dangers or unsafe procedures that can
WARNING
There will be one year of warranty period on the
cause minor injuries or damage to property.
condition that the machine including the operation
system , tools and accessories are used properly
Read these instructions carefully before using the
and/or without damage. During this period, the
machine. Keep this manual and the illustrated materials
manufacturer will repair or replace the parts returned or
supplied with the equipment in a folder near the place
the machine itself, sustaining the costs but not
of operation so as to allow the machine operators to
accepting responsibility for normal wear and tear,
consult the documentation at any time.
incorrect use or transportation, or failure to carry out
maintenance. The manufacturer will not inform the
The manual is only to be considered valid for the
customer about any improvements to the products or
machine serial number and model stated on the
the upgrading of the production line.
attached nameplate.
INTRODUCTION
The purpose of this manual is to provide the owner and
operator of this machine with a set of safe and practical
instructions for the use and maintenance of the wheel
balancer.
If such instructions are carefully followed, the machine
The instructions and information described in this
will offer you the levels of efficiency and duration.
manual must always be complied with: the operator will
be held responsible for any operation not specially
described and authorized in this manual.
The following paragraphs define the levels of danger
regarding the machine.
Some of the illustrations contained in this booklet have
been taken from pictures of prototypes: standard
production machines may differ slightly in certain
respects. These instructions are for the attention of
personnel with basic mechanical skills. We have therefore condensed the descriptions of each operation by
DANGER: Refers to immediate danger with the risk of
omitting detailed instructions regarding, for example,
how to loosen or tighten the fixing devices. Do not
serious injury or death.
attempt to perform operations unless properly qualified
or with suitable experience. If necessary, please
contact an authorized Service Centre for assistance.
INS
WARNING: Dangers or unsafe procedures that can
TALLATION
cause serious injury or death.
1
SAFETY REGULATIONS
Take the utmost care when unpacking, assembling,
lifting and setting up the machine as indicated below.
Failure to observe these instructions can damage the
machine and compromise the operator's safety.
Failure to comply with the instructions and danger
warnings can cause serious injuries to the operator or
Remove the original packing materials after positioning
other persons.
them as indicated on the packaging.
Do not operate the machine until you have read and
understood all the danger/warning notices in this
manual.
All regulations in force concerning safety at work must
be complied with when choosing the installation
The correct use of this machine requires a qualified and
position.
authorized operator. This operator must be able to
understand the manufacturer's written instructions, be
In particular, the machine must only be installed and
suitably trained and be familiar with the safety
operated in protected environments where there is no
procedures and regulations. Operators are forbidden to
risk of exposure to dripping.
use the machine under the influence of alcohol or drugs
IMPORTANT: for the correct and safe operation of the
that could affect his/her physical and mental capacity.
The following conditions are essential:
- read and understand the information and instructions
machine, the lighting level in the place of use should be
described in this manual;
- have a thorough knowledge of the features and
at least 300 lux.
characteristics of the machine;
- keep unauthorized persons well clear of the working
Environmental operating conditions must comply with
area;
the following requirements:
- make sure that the machine has been installed in
- relative humidity ranging from 30% to 80% (without
compliance with all relevant standards and regulations
condensation);
in force;
- temperatures ranging from 0°to +50°C.
- make sure that all machine operators are suitably
trained, that they are capable of using the machine
correctly and safely and that they are adequately
supervised during work;
- do not touch power lines or the inside of electric
The floor must be strong enough to support a load
motors or any other electrical equipment before making
equal to the weight of the equipment plus the maximum
sure that they have been powered off;
load allowed.
- read this booklet carefully and learn how to use the
machine correctly and safely;
- always keep this user manual in a place where it can
be readily consulted and do not fail to refer to it.
The machine must not be operated in potentially
explosive atmospheres.
Do not remove or deface the DANGER, CAUTION,
WARNING or INSTRUCTION decals. Replace any
2
missing or illegible decals. If any decals have become
to his safety.
detached or damaged, it is possible to obtain them from
your nearest reseller.
Warning for rotating machine part
This
decal,
positioned
next
to
the
-Observe the unified industrial accident prevention
balancing shaft, reminds the user that this
regulations relating to high voltages and rotating
is a rotating part and is therefore
machinery whenever the machine is in use or being
dangerous and should not be touched
serviced.
with the hands. The arrow indicates the
rotation direction.
- Any unauthorized changes or modifications made to
the machine automatically release the manufacturer
Grounding symbol: This decal, positioned
from any liability in the case of damage or accidents
on the rear left side of the machine,
resulting from such changes or modifications .
indicates where to connect the ground
wire.
SAFETY LABEL POSITION DIAGRAM
Pay attention to keep the safety labels complete. When
it is not clear of missing, you should change the new
label.
WEAR PROTECTIVE GLOVE
You should let the operators see the safety labels
clearly and understand the meaning of the label.
READ OPERATION MANUAL
WEAR PROTECTIVE GLASSES
POWER OFF THE ELECTRICAL
SOURCE OF THE MACHINE
DURING MAINTANCE
Meaning of the decals
(including the one indicating caution)
230
V
Lightning symbol
This decal, positioned on the back of the
machine, indicates where to insert the
power supply cable and warns the user to pay attention
3
2.2 MAIN SHAFT INSTALLATION
Note: The following information coming from the
nameplate
FIG 2
The nameplate is stuck in the center to the top on the
rear of the machine. The meaning of each part is in the
following：
CB
MAINSHAFT INSTALLATION：Before installation, use
910 B
the ethyl alcohol and compressed air to clean up the
With hood
center hole of the shaft and connect part. Use spanner
Model
and screw to fix the thread shaft on the balance shaft
Computerized dynamic wheel
(Fig2)
balancer
2.3 EQUIPPED WITH POWER SUPPLY
According to the label on the connect between ower
cable and body, the power cable connect socket ust
be grounded with the reliable earth wire.
B. CE certificate
B. This mark indicates that this model of
machine has got the CE certificate
All the electrical devices installation must be done by
C、Series No The first 3numbers is the abbreviate of the
the qualified staff. Before installation, please check If
model. The middle 4 is the manufacture date and the
the power system is comply with the technical
last 4 is company product series number.
parameter marked on the nameplate of the machine.
D、What on the cross line is the name and address of
The wiring of the machine must have the fuse and the
the company and under the cross line not includes the
perfect ground protection. And install the electrical
above explained but the rated electrical parameters,
Leakage automatic controls switch in the power source.
such as voltage、frequency、power、phase number & full
And recommend the application of the stabilizer if the
load current, and the weight and manufacture date of
voltage of installation site is unstable.
the machine.
Ⅱ INSTALLATION
Before installation and use of the wheel balancer, you
Any electrical connect in the workshop is only done by
should carefully read this installation and operation
the qualified technical staffs and it should meet the
manual. And keep this manual in hand for reference at
enforced regulation.
any time. You should be sure that all the operators have
Any electrical connect must be according to the
read this manual to guarantee the most perfect
following:
functions of the machine and meanwhile the safety.
• Power on the data plate on the machine;
2.1 PROTECTIVE HOOD INSTALLATION
• Voltage decrease can not exceed 4% of the rated
4
.
voltage on the data plate when full load (10% when
－rim width 1.5～20″
start)
－net weight 140 kg
-Operators must:
－max wheel diameter 44inch
• Install the plug;
－working environment：temperature 0℃-50℃，RH：
• install 30ma circuit breaker;
30% —80% (no condense);
• install power cable fuse;
• provide with effective workshop electrical connect to
3．3 WORK PRINCIPLE
ground;
The micro CPU will provide the normal information if it
- prevent the authorized operation and pull out the plug
checks each unit in the normal situation. And the
to prolong the working life when not use the machine.
operators can execute the balance operation. When
- if the machine directly connected to the power source
balancing, MCPU can control the rotation of the
through the power board not the plug, we should use
balancer tester main shaft through the drive interface.
the qualified staffs to operate.
The unbalance signal sensed by balance sensor is sent
to the micro-processor port through A/D converter. CPU
will integrated analyze the unbalance signal and angle
signal to calculate the unbalance value and display the
Perfect ground is necessary for the correct operation.
value through the LED unit. We can realize the
Do not connect the machine with air pipe, water pipe,
man-machine talk through keyboard and LED.
telephone line and the other unsuitable objects.
BALANCE SENSOR
A/D CONVERTER
L E D
DISPLAY
ANGLE SPEED
SENSOR
TIRE
Ⅲ .CB910 WHEEL BALANCER
MCPU
ANGLE SPEED
TEST CONTROL
INTERFACE
KEY INPUT
UNIT
MAINSHAFT ROTATION
DRIVE INTERFACE
TECHNICAL CHARACTERISTIC
BALANCE SENSOR
MAINSHAFT
3.1CHARACTERSIC：
－adopts quality computer with the feature of high
MAINSHAFT DRIVE
intelligence and high stable
－mechanical main shaft adopts high precision bearing
POWER UNIT
Fig 3
driven, wear-resistant, low noise
－press stop key to realize the emergency stop
－full automatic dynamic/static balance check
FIG 3 CB920 WHEEL BALANCER WORK PRINCIPLE
－balance 3 ALU rim and 1 motorcycle tire
－self-calibration and full automatic trouble diagnosis
Ⅳ. TRANSPORTATION &
3.2MAIN TECHNICAL SPECIFICATION
INSTALLATION
－rated voltage 220V/110V（selectable）50/60HZ
－power 250W
4.1 TRANSPORTATION
－speed 7S（if the weight of the wheel is about 20Kg）
－Place, carry and store the machine according to the
－accuracy ±1g
indication of the label on the package carton.
－noise ≤69dB
－
－rim diameter 10″～24″
temperature-10℃-+60℃
－maximum wheel weight 65kg
－When transport and use the machine, do not pull the
5
Store
environment:
RH20%-95%
rotation shaft, or it will cause the permanent damage.
And the installation site as shown in Fig5.
Fig 4
Fig5
4.1.2 Remove the upper cover of the package carton
and check and confirm the wheel balancer, spare parts
and documents you purchased according to the
packing list. If you have any question, please contact
with the dealer.
Package materials such as plastic, PBV, nail, screw,
timber and carton must be placed into a scrap bin to
treat according to the local regulation.
Do not lift the machine at any other position.
4.1.1After being sure that the package of your machine
is perfect, you can carry the wheel balancer to the
4.2 INSTALLATION
installation site.(Fig4). The choice of the installation
Remove the connect bolt. And carry down the wheel
should comply with the following requirements. The
balancer to place it on the flat and solid floor. We
ambient temperature is 0℃-50℃ and the RH ≤85%.
should store it indoor to avoid it from being exposed to
6
the sunlight for long time and the moisture.
exclusively to measure the extent and position of car
wheel unbalances, within the limits specified in the
technical data section. Furthermore, models equipped
Ⅴ.SAFETY AND PREVENTION
with motors must be provided with a suitable guard.
5.1.1 Before operation, please confirm that you have
read the entire warning label and the instruction manual.
Any use other than
Not according with the safety instruction can cause the
those described in this manual is to be considered
injuries to the operators & bystanders.
improper and unreasonable.
5.1.2 Keep your hands and the other parts of your body
from the location with the potential danger. Before
starting the machine, you must check it there existing
Do not start the
the damaged part. If any break or damage, the machine
machine without the wheel locking equipment.
will not be used.
5.1.3In emergency situation, if the tire not fixed, you
should press ―STOP‖ to stop the rotation of the wheels.
Protective
Adopts high strength protective cover to prevent the tire
hood
plays the role of prevention and safety.
from flying in any direction and can only fall on the
ground to protect the safety of the operators.
5.1.4 Before balancing, operators should check all the
Do not clean or
tires and wheels to find the possible faults. Do not
wash the wheels mounted on the machine with
balance the tires and wheels with fault.
compressed air or jets of water.
5.1.5 Do not exceed the load capability of the wheel
Get to know your
balancer and do not attempt to balance the wheel
machine. The best
way to prevent accidents and obtain top performance
bigger than the designed dimension.
from the machine is to ensure that all operators know
how the machine works.
5.1.6 Wear suitable clothing such as suitable safety suit
such as glove, glasses and working suit. Not wear
necktie, long hair, loose clothing. The operators should
Learn the function
stand beside the machine when operation the machine.
and location of all the controls.
Keep from the unauthorized personnel.
5.1.7
Before
balancing,
you
must
confirm
the
Carefully check that
installation of the wheel suitable. Before rotation, be
all controls on the machine are working properly.
sure the nut turn 4turns around the thread shaft and
firmly locked on the main shaft.
GENERAL CONDITIONS OF USE
The machine must
be installed properly, operated correctly and serviced
regularly in order to prevent accidents and injuries.
The
wheel
balancers described in this manual must be used
7
6.CB920 CONFIGURATION &
6.2 CB920 OPERATION DISPLAY
OPERATION
6.1 CONFIGURATION
7
6
5
1. In the state of parameter input, it is the distance from
wheel to balancer input key .You can change the Br set
10
value of the window by press the up/down key.
11
2. Br value input key You can change the Br set
value of the window by press the up/down key.
9
8
4
3. In the state of parameter input, it is the diameter of
12
the rim input key. You can change the D set value of the
window by press the up/down key.
2
3
1
4. High accuracy balance press key When the display
1.
power &plug
2. return spring
3.
hinging handle
4. travel switch
5.
scale
6. control panel
7.
display panel
8. weight tray
9.
protective hood
11.
body
is ―00‖，press this key. The display will display residual
unbalance less than 5g.
10. balance shaft body
Unbalance value conversion key
12. power source switch
8
Static Balance Mode Key: It is static mode
Static Mode light
when the lamp light
Motorcycle Mode light
Motorcycle balance mode key
ALU1 Mode light
ALU1 aluminum alloy balance alloy mode
key
ALU2 Mode light
ALU2 aluminum alloy balance alloy mode
ALU3 Mode light
key
6.3 BASIC OPERATION
ALU3 aluminum alloy balance alloy mode
6.3.1 Switch on the main switch on the left side of the
key
machine，the display will display ―CB-953‖ and then ―0‖、
―0‖（it will display ―0.00‖, ―0.00‖ in ounce state）
6.3.2 MOUNT WHEEL
Emergency press key
Preparation before test：Check and clean the dust and
mud and if there are foreign bodies, such as metal and
stone, clipped on the surface of the tire. And also check
Start key
the air pressure of the tire is according with the pecified
value. Check if there are deformation on the rim
positioning surface and installation hole. Check if there
are any foreign bodies in the tire. Take off the original
weight.
The installation methods of the wheel ： Positive
Inner unbalance value and parameter of the tire display
positioning, negative positioning & flange disk when
handling the middle and big sizes of tires. You can
select
the
methods
according
to
the
different
conditions.
6.3.2.1 SMALL CAR WHEEL POSITIVE POSITION
Outer unbalance value and parameter value of the tire
Positive positioning is the normal method. It is featured
display
with
simple and quick operation. It is mainly suitable to the
common steel rim and aluminum alloy rim with small
deformation.
Unbalance point positioning lamp
9
NOTE: The choice on the cone should be adapted
to the rim center hole and pay attention to its direction.
Or it will cause the inaccurate measurement.
6.4 INPUT VALUE
Main shaft
wheel（direction of the rim installation
surface is inside）
cone
quick nut
6.3.2.2
When the deformation of the outside of the wheel,
adopt this method to positioning to grantee the
accurate positioning of the steel rim inner hole and
main shaft. It is suitable to the steel rim, especially the
thick ALU
6.4.1 Input DIS（Distance）
Pull the scale to the inner position to add the weight
to input the
and press the key
DISvalue into the display. At this moment, the display
will display ―DIS‖：―XXX‖，And the default system is mm.
Main shaft
wheel
tower spring
bowl
suitable cone
6.4.2 Input Br (RIM Breadth) Value
Use the Br measurement caliper to measure the Br of
quick nut
6.3.2.3 FLANGE DISK POSITIONING（OPTIONAL）
the rim, press the key
to input the
Suitable to the big tire assemble
Br value into the display. At this moment, the display
will display ―Br‖：―XXX‖.
6.4.3 Input the DiA(Diameter)Tire Diameter Value
After
confirming
the
rim
diameter,
press
the
to input the rim diameter into
key
the display. At this moment, the display will display ―D‖：
―XXX‖.
6.4.4 UNIT CONVERSION：
Main shaft
wheel
①The unit conversion of the Br of the rim from
flange disk（fixed on the main shaft）
cone
inch to mm:
quick nut
10
Normally, the display of Br should be in inch. When you
6.4.8 Add the corresponding weight at the unbalance
need the unit of the display to be mm, you can use the
point and start test again until the balance of the tire.
key
to realize the unit conversion from inch to mm.
②The unit conversion of the DIA of the rim from inch to
mm:
1. When start the machine, use hand to pull the wheel
Normally, the display of D should be in inch. When you
to help it start rotation, especially to the relative bigger
need the unit of the display to be mm, you can use the
tire, to prolong the working life of the motor.
key to realize the unit conversion from inch to mm.
2. Check if there are any mistakes on the dimension.
After unit conversion, the unit of the display values of
Check if the balance methods meet the configuration of
rim Br and D are , but when you switch off and then
the rim and select the balancer most easily
on the wheel balancer, the unit will be still inch.
to balance.
③The unit conversion from gram to ounce：
3. Check if the quick lock nut tight or not.
Normally, the unit of the unbalance value is gram (g). If
you want to make the ounce(Oz) to be the unit, you can
4. When the balance ends, remove the tire. Pay
execute the g/Oz conversion. The unit of the displayed
attention to handle it with gentle and avoid knocking the
unbalance value is gram（g）. The way to
main shaft.
realize the unit conversion from gram to ounce is to
press
5. When clipping the weight. Use the hammer to clip
the weight on the rim without too much force. Do not
6.4.5 When press the start key
，the wheel balancer
knock the main shaft hardly to avoid damaging the
starts to run. A few seconds later, the
sensor. The position to add the Weight should be free
machine automatically stops. The machine can also
from the grease and should be dry.
start by lowering down the protective hood which
can be set by the program.
6.5
RESIDUAL UNBALANCE VALUE DISPLAY
6.4.6 DISPLAY UNBALANCE VALUE
the weight you use is less than 5 g, the wheel balancer
When the spin ends, the display will display the inner
will not display the value and only displays the state of
The minimum value of the standard weight is 5g so if
―00‖. When you need to display the residual unbalance
and outer
value, you should press
unbalance value of
and the display will
the rim. Use your hand to pull the wheel. When all the
immediately display the inside or outside unbalance
positioning lamps light inside and outside light, the
value of less than 5g. The maximum residual
weight adding position will be indicated.
unbalance value is 4 g.
6.4.7Rotate the wheel, when the left side positioning
6.6
BALANCE MODE SELECT
lamp all light, at this moment, the highest
Select the balance mode according to the weight
position is
adding position and the balance mode. Press the
the inner unbalance position and when the right side
corresponding key to select the balance mode. When
positioning lamp all light, at this moment, the
you switch on the machine the machine will automatic
highest position is the outer unbalance position.
enter into the dynamic balance mode and no need to
11
select.
3
1
Dynamic—clip the weight on both
side of rim（dynamic balance test once start
Di1=Di+
）
”
1
/4”
/2”
/2”
Di2= from 0 point to the 1
1 /
Static—use this mode when there can not add weight
4”
on both sides
Outer of the flange disk － ”
“
D1=D－1”
Mot—optional
for
balancing
”
the
motorcycle
D2=D－2
”
When balance the motorcycle, you need the special
motorcycle adaptor accessory and with the assistance
of the extension scale to measure Di, Br and Di. Input
the measure value into the Di, Br and Di display window.
The input method is similar to the parameter input of
ALU3－clip the weight inside and the
the car.
position to add weight outside is same to ALU2.
1
2 /2”
ALU1－to balance the light aluminum
ALU3
alloy rim. Adopt clip the weight on the
Di1=Di
shoulders of the rim
Di2= from 0
1
1 /4”
point to the
3
ALU1
1
/2”
/4”
Outer of the
3
/4”
”
flange disk－ ”
Di1=Di+
D1=D
”
D2=D－2
”
Di2=Di+Br－ ”
D1=D－1”
D2=D－1”
6.7 SUPPLEMENTARY EXPLAINATION:
Once switching on, you will see standard dynamic
balance mode setup by the computer. When selecting
ALU mode and the configuration of the aluminum alloy
rim is similar to the above standard ALU1\ALU2\ALU3,
ALU2－for ALU rim, hidden weight
you can get relative accurate balance effect. If the
inside
section of the tire similar to the one given be the
program, you need do some adjustment on the position
and weight of the weight. General speaking, 1~2 times
ALU2
of adjustment can reach relative satisfactory balance
12
effect.
the tire and clip a weight of 100g at the 12clock position
when all the unbalance position indication lamps light.
And then start the machine again to realize the self
7 PROGRAM SETUP
calibration.
7.1 PROGRAM FUNCTION INTRODUCTION
The shortcut to enter
Press program key
to enter the program setup
menu.
the self-calibration is to press and hold on
-p- (protective hood set-up):
Press
key again
for
5seconds and you can enter into CAL-CAL. Keep in
mind that the position to add the weight of 100g must
to confirm the entrance. Select
to set
be in the 12clock position or you will cause the
up the ON& OFF of the protective hood control function.
inaccuracy of the balance.
key to confirm to return to the above level.
Press
The above operation step vector diagram is as follows：
SP（protective hood control function set-up）
P: Select the key
of
and you
can enter and press to enter. The setup is same to
theabove.
APP(unbalance unit setup) can setup to 1Grand 5Gr。
BIP (beeper setup) can set the on/off of the beeper.
After confirming all the function setup,
of
you can press
UP ENT Press
to store.
to enter the special function setup.
IN TES (sensor test) can test the photocell and
stat/dynamic piezoelectric sensor.
Select
next
menu
:Press
and then press
of
to enter into
CAL –CAL，this function is used when long time no use
of
the
machine
or
the
Self-calibration setup: Press
and Press
lost
of
the
accuracy.
to enter the program
again to confirm and the display will
display ADD -0. Press the start key to start the test.
After running, the display will display ADD -100. Rotate
13
7.2 ERROR INDICATION
DISPLAY
CAUSE
SOLUTION
ERR
OPN
protective cover not lower down
Lower down the protective cover
ERR
SP
rotation speed not enough
Check the motor and belt.
ERR
OFF
stop the error
Press the start key or raise up the protective
cover.
ERR
FAC
factory set-up fault
Correct factory set-up
ERR
USR
customer set-up fault
Customer set-up
If the problems still can not be solved, please contact with the professional persons .When changing the
computer board, phase sensor or pressure sensor, you should factory-calibration &self-calibrate again.
7.3GENERAL TROUBLESHOOTING & SOLUTION：
Description
Cause
Solution
Start the machine but
1.
.Check the circuit of 220V is normal or not.
1.
not display.
2.
power board fault
3.
The cable between the power board and computer
power source.
loose
4.
computer board fault
Display is normal but
1.
contact switch not good
the start button and
2.
machine breakdown
2.
Changer the power board
3.
Check the plug cable
4.
Change the computer board
1. Open the housing of the machine and
plug in and tight the contact switch
input push button not
plug.
working.
Display is normal but
Check and connect the external
2. Start the machine again
1.
not braking after start.
The cable between the power board and computer
1.
Plug in and tight the cable between
loose
the computer board and power
2.
power board fault
board.
3.
computer board fault
2.
Change the power board
3.
Change the computer board
Balance is not
1.
sensor lead connect or contact no good
1.Connect again
accurate & difficult
2.
memory value lost
2. Correct the memory value according
to reach “00”
Each spin, the
to the manual.
1.
There are foreign body on the rim or the assemble
1.
Change the wheel
surface in the rim center deformation
2.
Oven, recalibrate the sensor.
2.
sensor damp or quick nut not tightly clamped
3.
Fix the anchor bolt.
3.
The external power voltage or the air pressure not
There are foreign bodies on the wheel or the
1.
Change the wheel
unbalance of the wheel value too big.
2.
Check the sensor and wiring.
3.
Check power source and
change of the value
will not exceed 5g.
enough. The flange dick not locked.
Each spin, the
1.
range of the change
of value will be
2.
sensor damage
20-90g.
3.
external power source voltage too low
Balance is not
1.
Sensor damp or damage
accurate & difficult
2.
Program chore
assemble stabilizer.
1.
Calibrate again,oven and then
self-calibration or change.
to reach “00”
2.
14
Self-calibration again
When second
1.
Wheel internal hole irregular
1.
Change the wheel
mount & demount,
2.
Flange disk assemble not properly
2.
Check the assemble surface and
the error will exceed
try again.
10g.
7.4
Standard Accessory
Thread
Cone
Shaft
100g weight
Br Caliper
Quick Nut
Hood
Hammer
Spring
Bowl
Bowl Protect
Optional Accessory
Big Cone
Flange
Disk
Weight Attach Tape
Caliper
STANDARD ACCESSORY LIST
Pliers-----------------------------------------------------------------------------------------------------------1 piece
Br Caliper-----------------------------------------------------------------------------------------------------1 piece
Cone-----------------------------------------------------------------------------------------------------------1 set
Quick Nut-----------------------------------------------------------------------------------------------------1 piece
Thread Shaft-------------------------------------------------------------------------------------------------1 piece
M10X160 Screw--------------------------------------------------------------------------------------------1 piece
Standard Weight--------------------------------------------------------------------------------------------1 piece
Bowl------------------------------------------------------------------------------------------------------------1 piece
Bowl Protect-------------------------------------------------------------------------------------------------1 piece
Spring---------------------------------------------------------------------------------------------------------1 piece
15
periodically lubricated by the operators. If the
machine is used very frequently, more than
8. MAINTENANCE
2hours per day, we should annually check the
bearing. And we will check once a year if the
machine is used less than 2hours a day. When
WARNING
test, do not open up the bearing so you need
The manufacturer will not bear any responsibility in
insert a screwdriver to test the noise. Due to the
the event of claims resulting from the use of
function of the bearing is to clamp and support
non-original spare parts or accessories.
and not suitable to change or remove the grease.
In addition, the speed of it is not too fast
compared to the machine so no need to change
WARNING
the grease. If you note the run of the bearing
Unplug the machine from the socket and make
abnormal or there is noise, change the bearing. If
sure that all moving parts have been locked
the customer confirms the bearing is not changed,
before
you only need change the grease. Disassemble
performing
any
adjustment
or
maintenance
the bearing and open up the sealing ring and fill
operation.
the XHP103 grease. These operation should be
guided by the profession personnel and calibrate
the machine after changing the grease. If the
WARNING
change of the grease not correctly, it will
Do not remove or modify any part of the machine
influence the accuracy of the machine. On this
(except for service interventions).
condition, you need to reinstall the sealing ring
and assemble the machine and adjust again.
Technical safety card for using grease in the
CAUTION
wheel balancer
Keep the work area clean.
Mobilgrease XHP
Never use compressed air and/or jets of water to
NLGI degree
remove dirt or residues from the machine. Take
Type of thickener
all possible measures to prevent dust from
Colour, appearance
building up or rising during cleaning operations.
Penetration on the processed item 25°, ASTM D 217,
Keep the wheel balancer shaft, the securing ring
mm/10
nut, the centering cones and flange clean. These
Dropping point, °C, ASTM D 2265
components can be cleaned using a brush
Viscosity oil base, ASTM D 445, cSt @ 40°C
previously dripped in environmentally friendly
Change of penetration consistency, ASMT D 1831
solvents. Handle cones and flanges carefully so
(established upon the rolling of the greases), mm/10
as to avoid accidental dropping and subsequent
4 spheres test, impression diam., ASTM D 2266, mm
damage that would affect centering accuracy.
4 spheres test, welding load, ASTM D 2509, kg
After use, store cones and flanges in a place
Test Timken OK load, ASTM D 2509, lb
where they are suitably protected from dust and
Stability of oxidisation bomb method, ASTM D 942,
dirt. If necessary, use ethyl alcohol to clean the
pressure
display panel. Perform the calibration procedure
drop at 100 hours, kPa
at least once every six months.
Corrosion prevention, ASTM D 1743
Emcor rust, IP 220, wash away with acid water
LUBRICATION
Rust protection, IP 220-mod, wash away with
The only rotating parts of the wheel balancer are
distilled water
the motor and balance shaft. These parts must be
16
Corrosion on copper, ASTM D 4048
When purchasing
1Athis product, your distributor will
Resistance to water spray, ASTM D 4049, % spray
also inform you 15
of the possibility to return another
Wash away with water, ASMT D 1264, loss (weight%),end-of-life
@ 79°C piece5 of equipment free of charge as
long as it is of equivalent type and had the same
SCRAPPING
functions as the purchased product.
If the machine is to be scrapped, separate all
electrical,
electronic,
plastic
and
ferrous
Any disposal of the product performed in a
components and dispose of them separately, as
different way from that described above will be
provided for by local regulations in force.
liable to the penalties provided for by the national
regulations in force in the country where the
ENVIRONMENT INFORMATION
product is disposed of.
If the machines have the crossed-out bin symbol
Further measures for environmental protection
on their data plate
are recommended: recycling of the internal and
, the following disposal
external packaging of the product and proper
procedure must be applied to.
disposal of used batteries (only if contained in the
This product may contain substances that can be
product).
hazardous to the environment and to human
health if it is not disposed of properly.
Your help is crucial to reduce the amount of
natural
resources
used
for
manufacturing
Electrical and electronic equipment must never
electrical and electronic equipment, minimize the
be disposed of in the usual municipal waste but
use of landfills for product disposal and improve
must be separately collected for their proper
the
treatment.
hazardous substances from being released in the
quality
of
life,
preventing
potentially
environment.
The crossed-out bin symbol
, placed on the
product and on this page, reminds the user that
FIREFIGHTING MEANS TO BE USED
the product must be disposed of properly at the
Consult the following table to choose the most
end of its life.
suitable fire extinguisher.
Dry materials
Thus,
the
hazardous
consequences
non-specific
treatments
of
the
that
Water YES
substances
Foam YES
contained in these products, or improper use of
Powder YES*
parts of them, may have on the environment or on
CO2 YES*
human health are prevented. Furthermore, this
YES* Use only if more appropriate extinguishers
helps to recover, recycle and reuse many of the
are not at hand or when the fire is small.
materials contained in these products.
Flammable liquids
Water
NO
Electrical and electronic manufacturers and
Foam YES
distributors set up proper collection and treatment
Powder YES
systems for these products for this purpose.
CO2 YES
Electrical equipment
Contact your local distributor to obtain information
Water
on the collection procedures at the end of the life
NO
Foam NO
of your product.
Powder YES
17
CO2 YES
value with the unit of mm, you can press
Warning
torealize the conversion between the units.
This table contains general instructions to be
used as guidelines for users. All the applications
3.3 Check the Dia value, which means the
of each type of extinguisher must be obtained
diameter of the rim, marked on the tire.
from the relevant manufacturer.
to adjust the displayed
Press
in the right side display window until the displayed
IX. DETAILED MACHINE
value to be the rim diameter value. You can also
OPERATION：
use
9.1 How to balance a tire?
to mm.
1. Switch on the power source
4、Lower down the protective cover（you can also
2. Select the cone according to the tire. Assemble
press the start key）. After the machine start,
the tire on the main shaft of the wheel balancer
rotate and test, it will automatic stops. In the left
and firmly lock it.
/right window ,the corresponding values will be
3. Input the tire parameter.
displayed. Rotate the tire, when all the position
to realize the conversion of the Br unit
indication lamps light. Pls add the weight
corresponding to the value displayed in the
window in the 12clock position inside/outside.
Once again, start the machine to test. The
window will display thye unbalance value. The
balance process will be completed until reaching
the balance range you requied.
9.2 MACHINE PARAMETER SETUP
3.1 Pull out the scale of the balancer to measure
the Dis value which means the distance from the
P
insider of the tire to the body. According to
measured reading, the unit of which is cm, press
to adjust the value to make the
value displayed in the right side window to be the
Press program key
measured value.
set-up menu.
But the unit of
this displayed
to enter the program
value is mm. eg You should input 55mm if the
measured value is 5.5cm.
P
ON
3.2 Use the width measurement scale to
measure
the
distance.Press
Br
value
means
the
rim
SP
to input the Br
value which is the implied value with the unit of
inch. If you want to convert this value into the
1.1 -p- (protective cover set) press
18
to
confirm enter and select UP/DOWN key to setup the
on and off of the protective cover . Press
to confirm.
1.2
-SP-(protective
press
cover
function
BIP
ON
BIP
OF
F
EN
T
set) ，
the display will be sown
as the picture on the left.
SP
UP
o
n
SP
1.4 BIP (beeper setup) press Di and you can
setup on/off of the beeper. Press the Di to enter
o
into the next level
n
Press
to confirm the entrance Selectkey to
BIP
ON
BIP
OF
F
UP
EN
T
setup the on and off of the protective cover
control function . Press the key to confirm.
AP
P
1.3 PP(minimum unbalance value setup) Press
Di, you can enter
to setup the unit of 1Gr and
5Gr. All adopts diagraph not arrow.
―UP‖— ―Ent‖ press
key to enter the special
functiosetup. There are 2 optional selection ―IN‖–
AP
P
1
AP
P
5
Press
―TES‖ and ―CAL‖ –―CAL‖
IN
TE
S
CAL
CAL
to confirm the entrance
and adjust the selection of the corresponding unit
Select
by press the Di、Di and press
to confirm.
19
will display repetition
to enter. In the state of Ｉ
and press
Ｎ‖—―ＴＥＳ‖, press
Press
to enter into the test
to confirm. You can also enter into
this state by press and hold on
for 5seconds
after input the parameter of the tire.
state.
POS
XX
In the state of POS, rotate the tire X
clockwise. The
ADD
0
value in the right window will increase. If
counterclockwise, it will decrease.
Press
XX
In the state of STA, press piezoelectric
X sensor
and the display will be ―ADD‖-―O‖
STA
ADD
100
vertical to the main shaft. And the value in the
right window will change. This means the
installation of the sensor is correct.
to rotate tire/rim.
Press
DYN
XX
X
add
10o
In the state of DYN, press piezoelectric sensor
parallel to the main shaft. And the value in the
The window will display―ADD‖-―100‖and then use
right window will change. This means the
your hand to rotate the tire until all the right lamp
installation of the sensor is correct.
on the display light up. At this moment, you can
attach weight of 100g at 12clock position outside.
9.3 Customer self-calibration
You must attach the weight at this position or the
calculation angle is not accuracy to influence the
measurement accuracy. Start up the machine
CAL
CAL
once again and press
to rotate the
machine.
In the state of IN TES, press
sav
you can enter into CAL –CAL which means the
state of customer self-calibration state. This
da
t
function should be applied when long time no use
of the machine or the machine has lost the
After the customer calibration, the display will be
accuracy.
―‖-―DAT‖.
Press
to enter the program and once again.
At
this
moment,
self-calibration completes.
20
the
customer
APPENDIX Ⅰ
POWER BOARD
21
APPENDIX Ⅱ
CIRCUIT DIAGRAM
22
APPENDIX
HOOD INSTALLATION
SCREW M10X30
WASHER10
SPRING
WASHER10
SPRING
SCREW M10X20
23