Download PULSE Automatic Shaker Machine User`s Manual

PULSE
Automatic Shaker Machine
User’s Manual
Plot No. 89, Udayan Industrial Estate, 3, Pagladanga Road, Kolkata 700015
Phone +91 33 23234538 / 32918078 Fax +91 33 2353 6547
email [email protected] Website www.parenterprise.com
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CONTENTS
1. Introduction........................................................................................... 1
2. General information.............................................................................. 3
3. Definition…………………………………………………………….. 5
4. Features.................................................................................................6
5. Technical specifications.........................................................................7
6. Installation .......................................................................................... 8
7. Operation through Software……......................................................... 10
8. Schematic Connection Diagram for A.V…………………………….. 19
9. Troubleshooting.................................................................................
20
10. Daily Maintenance…………………………………………………… 21
11. Operational View…………………………………………………… 22
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1. INTRODUCTION
Purpose and use of this manual
Automatic Shaker Machine, Model PULSE
This manual provide guideline on the operation, routine maintenance &
trouble shooting necessary to uphold the machine performance over time.
It is aimed at the machine user, who must have the necessary training and
professional skill to use similar automatic machines.
It also contains all the information available at the time of publication
regarding the automatic Shaker machine , Model - PULSE.
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Read this manual carefully before using the machine
This manual is organised into separate chapters, each of which refers to a
specific topic.
The manual is to be considered is an integral part of the machine, and must
be stored with care.
We recommend that you store it close to the machine so that it is easily
accessible.
Use the manual in such a way as to avoid damage of its contents; do not
remove, tear, or rewrite any portion of its contents.
If it is lost or partially or fully ruined, we recommend that you request for a
new manual from the manufacturer.
Give copy of this manual to any other user / owner of the same model
machine for help.
Some of the illustrations in this manual were taken from prototype; some
details may differ on machine in standard production.
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2.
GENERAL INFORMATION
General safety warnings
This PLUSE Shaker Machine has been designed and manufactured in
observance of essential safety requirements.
All measures and precautions were taken during its design, manufacture,
testing and installation to ensure the highest possible level of safety
considering rational use of the machine.
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READ THE SAFETY WARNINGS CAREFULLY BEFORE USING
THE MACHINE
WARNINGS
Do not operate the machine before reading and understanding the guidelines
in this manual.
It is strictly forbidden to bypass or disable the protections or safety devices
fitted in the machine.
THE MACHINE IS NOT EXPLOSION PROOF AND MUST NOT BE USED IN
AREAS AT RISK FOR EXPLOSION.
The packing must be handled only by skilled personnel using appropriate
handling equipment and according to the instructions given in the
corresponding chapter.
The panels must be kept closed at all times.
Only qualified or trained personnel are authorized to access the electrical
and mechanical parts of the machine for maintenance and repairs.
Access of electrical and mechanical parts of the machine by unauthorised
person is not desirable .
The panels are not equipped with safety limit switches; must kept closed all time
Always unplug the power supply cable from the socket outlet before carrying out
any maintenance operations.
During installation, maintenance and repairs to the machine, any operation
that involves direct contact with internal parts must be carried out with the
machine off and with the power supply cable unplugged from the socket outlet.
Any intervention inside the machine when panels are open and when the
machine is connected to power, must be carried out by qualified or
appropriately trained personnel .
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3. Definitions
Personnel qualifications
Indicate the minimum qualifications level according to the below:
OPERATOR : –
A person familiar with the use of colorants to produce paints or similar
products, assigned to operate and use the machine by its controls and to
load and unload production materials with all safety devices enabled.
He or she must work only in safety conditions.
MAINTENANCE TECHNICIAN :–
Specialist prepared and trained in a technical field ( mechanical and
electrical) and assigned to work on the machine to perform adjustments,
repair breakdowns or carry out maintenance.
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4. FEATURES
General description
The vibrator type automatic shaker machine is designed and manufactured
based on internationally accepted technology.
The vibration generated by the machine ensures fast and complete mixing of
the containerized paint.
The machine is fully automatic with LCD panel, safe, compact, attractive
outlook and user friendly.
Specific Advantage:
Durable Structure
Long Life Span
High Performance
User Programmable Timer
Efficiency:
High Speed Mixing Arrangement
High Performance on Heavy Load & Continuous Operation
Operator Friendly:
Operator Easy Guided By Display Panel
Customizing:
Programmable Shaking Time Set Up By Individual Choice
Safety:
Automatic Clamping & Unclamping of the Container.
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5. TECHNICAL SPECIFICATIONS
ELECTRICAL
SPECIFICATIONS
POWER SUPPLY
220V AC
FREQUENCY
50 / 60 Hz
AC Motor Rating
1 HP, 1425 RPM
Phase
Single
DC Motor Rating
24 V
Time Settings
0.1/0.2/0.1………/9.9min..
Clamping
Automatic
De-clamping
Automatic
MECHANICAL
Min. / Max. Container Height 75mm / 420mm
SPECIFICATIONS
Max. Container diameter
300mm
Maximum Container Size
20Ltr.
Max. Safe Operational
Weight
32Kgs.
WIDTH
730 mm
DEPTH
760 mm
OVERALL
HEIGHT
1170 mm
DIMENSIONS
TOTAL MACHINE WEIGHT
240 Kgs.
TOTAL PACKED MACHINE
WEIGHT
270 Kgs.
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6. INSTALLATION ( by Qualified personnel )
Only qualified or appropriately trained personnel are authorised to install the machine.
Before installing the machine, read the instructions in this manual
carefully to ensure the safety of the personnel involved and avoid
damaging the machine.
Once the machine has been unpacked and placed in its operating site, it must be installed.
Conditions for proper installation
You must also prepare an electrical power line in accordance with the voltage and
frequency required by the machine.
The line must be protected from overloads, short- circuits and direct contacts
according to current regulations.
Check the grounding of the power supply system as required by local regulations
before powering the machine.
Installing accessories
Standard and optional accessories are normally pre-installed on the machine. Only in certain
situations do they need to be installed.
Main plug top
Main power supply to the machine.
Machine main switch (MCB)
The double pole MCB protect the line and neutral in the electrical equipments. MCB In ON
position (1-ON), the machine is powered. In OFF position (O-OFF), the power is cut off to the
machine.
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● Un-pack the machine carefully.
● Read the instruction manual.
● Place the machine on leveled floor.
● Please follow the steps below as per figure shown for unlocking the machine.
STEP : 1
STEP : 3
STEP : 2
Step 1: Lock handle is visible from outside
Step 2: Unscrew the look handle
Step 3: Remove the lock handle
● Plug the main cable into the 220V AC 50Hz supply line.
● Turn ON the MCB switch.
● Look at the display which shows the instructions through software & check the whole
System operation.
Power Supply :
●
●
●
●
Separate 220VAC, 50Hz power supply is required to run the machine.
Earthing of the machine is must.
Check the power supply before switching ON the machine.
If the power supply is ok then plug in the machine cable into the mains socket and
put the main switch ON.
● The glowing of the display panel board (LCD) confirms that power is coming up to
the control circuit of the machine.
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7. Operation through software
MAIN MENU
At The beginning switch ON the machine LCD shows the message
‘ WELCOME TO COLOURFUL WORLD’
And beep sound will be heard
TEXT 1.1
After that top table will start to move in the upward direction, the display will
show ‘INITIAILIZING’. When top table will reaches to top most level display will
show ‘INSERT CONTAINER & CLOSE THE DOOR’. Please refer sub menu 1.1
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TEXT 1.2
After Placing desired container Set time & close the door, If you want to go
with previously set mixing time Press ’RUN’ otherwise press T+/T- to change
mixing time. Please refer sub menu 1.2
TEXT 1.3
After you press run top table will start move in the downward direction for
clamping the container. When the machine will find a container it will stop its
downward movement & it will hold the container tightly. During this period
display will show ’WAIT……..CLAMPING’. If the machine dose not finds any
container refer sub menu 1.3
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TEXT 1.4
After clamping is over ensure container is clamped properly, display will show
‘ENSURE TIGHTNESS & PRESS RUN’
TEXT 1.5
After you press RUN machine will start shaking for specified time. During this
period the display will show ‘MIXING’& countdown the time. During mixing if
anybody tries to open the door please refer sub menu 1.5.
TEXT 1.6
After completion of shaking display will show ‘MIXING COMPLETE’ then top
table will go to upward direction slightly from the container so that the
container can be released during this period display will show ‘DECLAMPING’
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TEXT1.7
The message ‘PLEASE OPEN THE DOOR & REMOVE THE CONTAINER’ indicates
the completion of whole operation. Buzzer sound will be heard
TEXT 1.8
When you take out the container display will show ‘INSERT THE CONTAINER &
CLOSE THE DOOR’. Now the machine is ready for next operation
TEXT 1.9
If abnormal sound came from machine or you want to stop the machine during
mixing then press Emergency button to stop mixing (between “TEXT 1.5 TO
1.6”).
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TEXT 1.10
After that display will show “RELEASE EMERGENCY”.
TEXT 1.11
After that display will show “PRESS RESET”. When you press reset Top Table
will release the container.
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SUB MENU 1.1
TEXT 1.1.1
For setting the mixing time between 0.1 minute (6 seconds) to 9.9 minutes
(594 seconds) press T+ or T- button. T+ button increments 6 seconds
TEXT 1.1.2
And T- button decrements 0.1 minute. Otherwise press declamp button to
change the container size
TEXT 1.1.3
After setting the mixing time press the RUN button to store the set time
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SUB MENU 1.2
TEXT 1.2.1
If press and hold the declamp button the top table will move in the upward
direction During this period display will show ‘DECLAMPING’
TEXT 1.2.2
After setting the container size press the RUN button
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SUB MENU 1.3
TEXT 1.3.1
If the system dose not find any container before touching the bottom table it
will show ‘NO CAN’ & buzzer sound will be heard
TEXT 1.3.2
The top table will start to move in the upward direction & stops after little
declamping
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SUB MENU 1.4
TEXT 1.4.1
During shaking if somebody tries to open the door the system will stop its
operation & display will show ‘PRESS RESET’ & buzzer sound will be heard
TEXT 1.4.2
When you press reset machine will declamp the container, display will show
’DECLAMPING’
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8.
SCHEMATIC CONNECTION DIAGRAM FOR a.v.
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9. Trouble shooting
PROBLEM
M/C is getting
hang or panel
switches are
the not
working, does
not move the
display (Fig.10.1)
PROBABLE
CAUSE
1. An unwanted
surge passed
through the mother
board or processor
did not reset well.
ACTION
PICTURE
1.Reset the M/C by
RESET switch or
switch OFF main
power supply of
M/C. Wait for 30
second and then
switch ON main
power.
MCB OFF
Machine is not
working (Fig.10.2)
Abnormal
Sound
1. Faulty main
power supply Or SSR
2. Door is not closed
properly
MCB ON
1. If found faulty,
repair it or Change
SSR
2. Close the door
Properly.
1. Check the
levelling.
1. If found fault,
rectify it.
2. Slack Belt.
2. Tighten the
motor pulley.
Clamping of
Table not
Working (Fig.10.3)
1. Problem in
Open the top cover
electric cable line for of cabinet.
sensor and clamping
If any problem in
motor.
cable repair it.
Can slipping or
crushing
Clamp pressure
need to check
SSC
DOOR SWITCH
Open top cover &
increase pressure by
rotating
knob
clockwise
&
anticlockwise
to
decrease pressure
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10. Daily maintenance
Maintenance
Content
Operation.
1
Operation.
2
Operation. Period
3
Check security
devices (Fig.12.1)
Switch on the Check the
power
condition Of
supply.
door switch
and
Emergency
switch.
10 days
Outside
cleansing (Fig.12.2)
Switch OFF
the power
supply
One
month
Clean with
soft cloth
Dipping
neutral lotion
Picture
MCB OFF
Inside cleansing
Clean with
soft cloth
Dipping
neutral lotion
(launder with
water if the
paint
overflows),
Wipe with dry
cloth.
One
month
Lubricate
Switch on the
transmission TIE power first,
ROD (Fig.-12.3)
adjust work
position and
then switch
off the power
Wipe off the
old
lubricating oil
and leftover.
Apply new
One
lubricating oil month
MCB ON
TIE ROD
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11. Operational view
Step 1
Step 2
Step 3
Step 4
Step 5
Step 6
Step 7
Step 8
Step 9
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Step 1: Switch ON the power supply
Step 2: Open the door.
Step 3: Load the paint container on the bottom table for shaking.
Step 4: Close & lock the door as per display message.
Step 5: Operate through software for shaking.
Step 6: Machine is Shaking & Display shows the time countdown.
Step 7: After shaking open the door as per display message.
Step 8: Release the container
Step 9: THE MACHINE IS READY FOR ANOTHER OPERATION.
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