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DDUGHPRD
Operation Manual
DPIIOO
Manual Dough Press
Doughpro
20281 Harvill Ave
Penis, CA 92570
Phone (951) 657-0379
Toll Free (800) 624-6717
Fax (951) 657-4594
Website: www.doughpro.com
E-Mail: infodoughpro.com
Listed:
C
J
LISTED
US
(E
25Kb
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Congratulations!
cord and plug attached to the press.
Then place the press in an area that
Your selection of the Doughpro OP 1100
is a sound business decision. Doughpro
equipment is a result of the highest
quality engineering and lime-tested
design. Your machine, combined with
Doughpro's reputation of innovation in
dough press equipment manufacturing,
insures the continuing capability o f
delivering the best-decorated product
possible.
allows for swing clearance". The lower
platen of the press requires room in
which to rotate and we suggest that you
allow at least 36" (91.44cm) of
unobstructed space in front of the press
as shown below.
This manual describes installation.
operation, and mai ritenance procedures
far your new model DP 1100.
4:3
(109 cm)
N
Your model DPi loo machine will have
a long and trouble-free life. Read this
manual carefully and keep it with your
machine: it's your key to proper
operation and lasting service.
't8 DIAMETER"
(46 cm) _-_,)
ALLOW 32"
(81.28 cm)
TOP
-
Limited Machine Warranty
Included with your shipment:
Doiighpro warrants this dough press
machine, when operated under normal
conditions, to be free from
manufacturing defects in material and
workmanship far a period of one year on
parts and labor from the invoice date.
One set of Rubber Feet
Installation
DOMESTIC
Use a separate 15 amp AC
circuit. Only industrial extension
cords with proper wire size
should be used: size 16/3 wire for
distance up to 25 feet. and size
This warranty will be effective only
when Doughpro authorizes the original
purchaser to return the product to the
factory in South Gate, California freight
prepaid and only when the product, upon
examination, has proven to be defective.
1413 for distance tip to 50 feet.
INTERNATIONAL
Use a designated 16 amp AC
circuit. Only industrial extension
cords with proper wire size (2.5
sq. mm) shall be used.
This warranty does not apply Io any
machine that has been subjected to
misuse, negligence or accident.
Doughpro shall not be liable for the
injury, loss or damage, direct or
Make sure there is a proper electrical
wall outlet located within reach of the
1-
DPi lOO 13188120366 rev27/04
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consequential. arising out of the use or
the inability to use the product.
No claim of tiny kind shall he greater in
amount than the sale price ol' the product
or pari io which claim is made.
Specifications
Electrical:
120W60Hz11425W/l 1.9 Amps
Also available: specify when ordering:
240 VfSO-601-lz/ 1425W/S .93Amps
Includes 72" cord and approved plug.
This is sise so/e warranty giren br tise companr, it is in
1ist of any of/ser ww'rwaies, expressed r implied, is:
la,i' or inflict, including f 1w warranties of
snerchanra/,ilire and Imuwss for a particular use, and is
(:ccep:e/ such hr the purdsaser in taking delires y of
¡Iris product.
Shipping Weight:
190 lbs. (79 kgs.)
PULL HANDLE
Î
i 0.5625"
(26.82 cm)
THICKNESS
CONTROL DIAL
POWER ON/OFF
CONTROL PANEL
HANDLE ADJUSTMENTS
185"
UPPER PLATEN
(47 cm)
LOWER PLATEN
HANDLE FOR
SWING OUT PLATEN
20.625"
(52.4 cm)
FRONT
Familiarize yourself with controls and
operating mechanisms before attempting
to use the DPI 100, These are as
follows:
Pull-Down Pressing Handle for
raising and lowering the tipper
platen. This action forces the
mating of the platens.
Thickness Control Dial.
OiilOff Button. The green light
above the button will illuminate
when turned on to indicate
power is in the press.
Control Panel (see Gontì'o/
BoarI Opera/ions)
ju stments (see
Tightening the Pu/I-Down
1-land le
fJa/1(lle
Upper Platen
Lower Platen
(l-l) Handle for swing out (lower)
platen.
DPI 1GO i3ISS!20566rev27Ì04
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Safety Summary
A
WARNING
In case of power cord damage,
do not attempt to repair or
ieplace the power cord. Contact
the manufacturer or the local
Counter - Cycle counter counts
the rnimber of applications from
I to 9999 (see additional Notes Co unte;).
distri butor.
Count down Timei' - Press Mode button
until timer is displayed.
WARNING
Avoid touching hot surfaces
while operating the mach inc.
A
A
Push and hold Set button and simultaneously
push lIP or DO%VN arrow buttons to desired
time setting.
CAUTION
During normal operation, the
base of the machine must be
installed or placed above the wa]I
socket.
Controller Operation
Temperature Control
CAUTION
When servicing or cleaning the
machine, make sure that the
power cord is removed from the
1.
Press the MODE button until
temperature is displayed.
Push and hold SET button and
simultaneously push UP (A) or
DOWN (V) arrow buttons to the
desired temperature setting.
svail socket.
Control Board Operations
Ti,ne Con/rol (Optional,)
Please call l-800-624-6717 if
required.
e
rn®
©
e
Dough Pressing Operations
SETTING CRUST THICKNESS
CONTROL:
Solid State Controller
Setting crust thickness is as simple as the
twist of a dial. The thickness adjustment
dial can be located on the top of the
DPI 100. By means of trial and error,
rotate the dial until desired thickness is
This controller has three (3) control
features:
Temperature - Temperature may
be set from i 00°-325°F (380
163°C). The factory default
setting is 150°F. líyou would
like to change this setting, simply
fallow the Controller Operation
directions.
obtained. Note: Never force the dial
past its Stoll 1)Ositiûfl or damage could
occur.
-3.
DPI lOO 13188120866rev27/04
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For best results, your dough should be
proolèd before pressing, but it will also
press directly out of your refrigerator.
its own food release spray
NATURALLY CLEAR Model
No. DPPCI. (Sec our catalog
and price list fbr information.)
¡Vote: This spray will not affeci
the taste ofyour crust in any
Flour is not required fo press a crust
wa)
PRESSING DOLJGI-!:
(111(1 s/maid not be dusted on ai
part of
Place your pre-portioncd ball of
dough in the approximate center
of the lower platen. Add another
dash of spray to the top of the
dough ball.
flic ,,iacli in e.
1.
First make sure you have the
correct type electrical current or
serious damage could occur!
Close the platen and pull the "U"
shaped handle down to
commence the pressing
operation.
Press the Power Button in order
to turn the machine on. A green
light will illuminate above the
power button indicating that
power is in the machine.
Hold the handle down for as long
as you have determined to be the
appropriate amount of time for
your particular product and then
simply pull the handle back up
when you have completed.
Set your desired temperature on
the control panel by using the
instructions as stated above. We
recommend a pressing heat of
I 50°F but, by simple trial and
error, you may desire a differcut
setting.
Inspect your dough. If it is too
thick, rotate the thickness control
dial, located on the top of the
machine, to the line marked
"TI-lIN". Reverse this procedure
ifyoui product presses too thin.
Experiment with temperature,
dough weight, time, and pressure
until you arrive at the desired
Note: Heal polen/ial is provided ¡n
the upper plale; only for purposes of
enabling the dough to/low more
rapidly in the pressing cycle. The
li eat is wt intei,ded for baking.
Set the thickness control which is
located on top of the machine.
Once you have pressed a few
dough halls, you can adjust this
control to suit your requirements
accordingly.
result.
Note: increasing ¡he dough portion
results in a thicker product while
reducing it produces a thinner
product. Adding additional heat will
also contribute (o thinner crusts.
Swing open the lower platen and
apply a quick spray of a good
water based food release to the
lower platen. Doughpro oIlers
Remove the finished product by
rotating the lowcr platen until
you have sufficient space to
-4-
DPI lOO 13188/20866 rev27/04
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remove your dough. Place the
dough on a screen or iii a pan.
Since the slicipe oft/ic dough iiiay
be al/cred s-lightly in the transf'r
process, so/nc iiwid fitting may
be required. Add toppings, if
desired, and now you are ready
to bake.
Tightening the Pull-Down Handle
The pull-down pressing handle requires
adjustment periodically to prevent it
fi-orn free falling, Whenever the handle
seems too loose or is falling by itself, the
problem can be corrected easily and
quickly as follows:
ADDITIONAL NOTES:
I.
Using a 3/16" hex shaped Allen
wrench, insert in key slot located
on the right beiieadi the upper
shroud.
2.
Tighten until the press action of
the handle becomes firm but not
too tight.
Tern pe rature
Note
Ftdire,iIzeiI/Centigrade (Celsius)
C'o,: version
The teinpercu are controller can
be pro grwnmed to display either
°F or °C. To change: Press the
MODE button until the
temperature is displayed. theii
push and hold the SET hutton/br
Serial Tag
Doughpt'o
/ O seconds.
MQL.OU_
120
VOLTS
WATTS
Counter
*sI
The controller has a built in cycle
counter.
Press MODE button until the
counter is displayed.
Counter display range is 0000 to
9999.
To reset the cycle counter,
display the counter reading, then
push and hold both UP (A) and
DOWN (V) arrow buttons t'or 3
seconds until the counter resets
to zero (0000) on the display.
.N 1734
S050Hz
'*
1450
Dnieti Tag
C
:oos
(,, ,sa.,va-.tt
Doliglipro
Pb.- I IWTU
MODEL
VCLTS
ATîS
11Ó
120
1450
u I.
-5.
'i )2j
5cS
CE Seoal Ta;
CE
M..7 hCr
DPI lOO 13188120866rev27/04
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International Symbols
o
Never use steel wool or harsh
abrasives or you will cause
costly damage.
Piston Maintenance:
Power Off
In order to ensure proper and trouble
free operation oftlie press piston, it is
important that the machine be lubricated
once every three (3) months, under
normal operation. High volume users
Power On
I
Hot Surface
may require ni ore frequent lu bric at i on.
The lubricant used must be USDA H-1
authorized for food machinery. This
lubricant can be ordered through
Doughpro/Proprocess Corporation as
part number # 11 0-002. Please follow
these simple instructions:
Risk of Electrical Shock
Protective Earth Terminal
Locate the grease port on the
machine. Machines with pull
down arms have a single grease
port located below the upper
head on the right side of the
vertical post. Machines with
swing-away upper heads have
two grease ports; one on the right
side of the vertical post and one
ou the back of the vertical post.
All other machines have a single
port. (refer to illustration)
/1\ Caution -Warning
Preventative Maintenance Suggestions
The Doughpro DPI 100 machines arc
relatively maintenance free. For a long
and trouble-&ee life, the following
preventative ni a i ritenance shou Id be
followed:
Daily Care:
Place grease gun head against
grease port and apply enough
pressure to allow gun head to
engage the grease port.
Platens: These platens should
on/v be cleaned with mild soap
and warm water then wiped off
with a clean, soft cloth or soft
sponge. Never use steel wool or
harsh abrasives or von will
cause costly damage.
Squeeze handle of grease gun.
This will Ibrce the grease into the
piston. One squeeze is all it
takes.
AlI oilier exterior surfaces:
Here again a daily wipe down
with mild soap and warm water
vilI do the job quite nicely.
-6-
DPIIOO 13188/20866rev27/04
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Service Problems:
Contact our factory or approved service
agency (U.S. only). No/e: When
contacting faciory for ¡nfbrmation, ports
or service instructions, it /s of the ztii,osI
inzportw,ce that the serial number oft/ic
mac/line be provided. This number can
he/bu#ïd 017 ¡he serial p/ale located on
the reai' o//he machine.
No/e: Your lJoughpro is eqLIip)ecl
willi a set of rubber mounting Pads.
If you would prefer a set of legs vli ¡ch
would raise your machine off the table
about 4", please advise us and we will
send you a set at no charge. You
simply pay the UPS charge.
>
-7-
DPI 100 13188/20866 rev 27/04
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DP1IOO EXPLOSION
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WWW.DOUGHPRO.COM
EXP, R5_OPDFCompressor
14OI3-2927 04 08 08.DWG
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DOUGHPRO PROPROCESS CORPORATION
PARTS LIST FOR DP1100 DOUGH PRESS
REF. #
I
2
3
4
5
6
7
8
9
DESCRIPTION
KNOB,THICKITI-IIN
HOUSiNG, INSTRUMENT
CABLESTRAIN RELIEF
SCREW, HOUSING
HANDLESOCKET
BRACKETHOUSING
CAMRAMPASSEMBLY
12
13
14
15
16
17
18
20
RETAINING CLIP (CAM RAMP)
SET SCREW, GEAR BAR ASSEMBLY
GEAR RACK
PISTONASSEMBLY
LOCKING BOLT, ADJUSTMENT
BOLT, LEVEL ADJUSTMENT
SHROUD. UPPER PLATEN
LOWER PLATEN ASSEMBLY
KNOB. LOWER PLATEN (SWING)
HANDLE BRACKET (LOWER PLATEN)
CAP, VINYL (ADJUSTMENT SCREWS)
UPPER PLATEN WITH WIRING
21
BASEASSEMBLYWITHFOST
22
23
24
25
26
27
28
29
30
FEET, RUBBER (4 EACH)
SHIM GEAR RAGI<
COVER PLATE, BASE
STOP. LOWER PLATEN
POWER CORD
PLATE. LOWER PLATEN LOCK ASSEMBLY
TENSION STRAP ASSEMBLY
HANDLE. PRESSURE
ARM
SCREW
GEAR BAR
10
11
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
49
50
51
52
53
54
COLLARGEARBAR
PINIONGEAR
CLAMP, CABLE
SCREW, CLAMP, CABLE
SCREW, TENSION STRAP ADJUSTMENT
SCREW, GROUND
TRANSFORMER
WASHER
SCREW
SCREW, LOWER PLATEN LOCK ASSY
SENSORASSEMBLY
SETSCREW,SENSOR
TERMINAL BLOCK
SCREW, TERMINAL BLOCK
RELAY
MICRO SWITCH
SCREW, MICRO SWITCH
WIRE HARNESS
SCREW, GEAR RACK
CONTROL PANELOVERLAY
CONTROL FACIA
DPI100A
i 20 - AC
DP1100B
DP1IOOC
240 - AC
240 - AC
1109309
11094222
MPSS168
SF142034
11016650
110144130
1109310
MPSC24O
SST142038
1109380
11018974
BH51618134G5
1109367
1109336
11015932
110017
11063
SC0687
110074100
1109311
1109309
11094222
MPSS168
SF142034
11016650
110144130
1109310
MPSC24C
SST142038
1109380
11018974
BH51616134G5
1109367
1109336
11015932
110017
11063
SC0687
110075100
1109311
RF209
110144120
11010954
110102130
110969175
11030623
11041663
1109390
110102121
5P83214
1109361
11013183
1109360
CC38
1109309
11094222
MPSS168
SF142034
11016650
110144130
1109310
MPSC24O
SST1 42038
1109380
11018974
BH51618134G5
1109367
1109336
11015932
110017
11063
SC0687
110075100
1109311
R F209
110144120
11010954
110102130
110969174
11030623
11041663
1109390
110102121
SP83214
1109361
11013183
1109360
CC38
SP83238
SSH 1420314
SP8321
11096975
WSAE8
SB142034
SB51 61 834
110949110
SST381612
11096914
SP83212
110942520
Vi 5G31C25K
SR44058
110969050
SSH381634
OPRODP1100
11086027
SF83238
SSH 1420314
SF8321
11096975
WSAE8
SB142034
SB5161834
110949110
SST381612
11096914
SP83212
110942520
Vi 5G31C25K
SR44058
110959050
SSH381634
OPRODP1100
11086027
R F209
110144120
11010954
110102130
110969176
11030623
11041663
1109390
110102121
SP83214
1109361
11013183
1109360
CC38
SF83238
SSH1420314
SP8321
11096976
WSAE8
SB142034
SBS1 61834
110949110
SST381612
11096914
SP83212
110942520
Vi 5G31 C25K
SR44058
110969050
SSH381634
OPRODP1100
11086027
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DOUGHPRO PROPROCESS CORPORATION
PARTS LIST FOR DP1100 DOUGH PRESS
73
74
DIGITALCONTROL
SPACER, NYLON
NUT, DIG1TAL CONTROL
WASHER LOCK 1NT, DIGITAL CONTROL
FLANGED BUSHING
WASHER LOCK iNTERNAL, GROUND
NUT, GROUND
BUSHING, BRASS (TENSION STRAP)
MICROSWITCH BRACKET
WOODRUFF KEY
ZERK FITTING
BUSHING, INSTRUMENT HOUSING
SCREW, HANDLE SOCKET
WAVE WASHER
NSF DECAL
NUT, STOP, LOWER PLATEN
Al
UPPERPLATENWIREONLY
A2
A3
A4
UPPER PLATEN COMPLETEASSEMBLY
LOWER PLATENASSEMBLY
PINIONGEARASSEMBLY
55
56
57
58
60
61
62
63
64
65
67
69
70
71
11096905211
110969111
NH632
11093905211
110969111
NH632
WLIT6
110102167
WLIT8
NH832
11018966
1101021213
KW931634
WLIT6
110102167
WLIT8
NH832
11018966
1101021213
KW931 634
B792
212NN01420000
SSH142O1D
5806282
DNSF
NH51618
1101021101
1101021201
11015932200
1109360A
B792
212NN01420000
SSH142O1D
5806282
DNSF
NH51 618
1101021100
1101021200
11015932200
1109360A
11096905211
110969111
NH632
WLIT6
110102167
WLIT8
NH832
11018966
1101021213
KW931634
B792
21 2NNO1 420000
..
SSH142O1D
5806282
DNSF
NH51 618
1101021101
1101021201
11015932200
1109360A
WWW.DOUGHPRO.COM
DP1100PLR5_0 140132O927 04 08 08.DOC
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DPI 100/PP1800 WiRING SCHEMATIC
TAN 14g
BLACK 149
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C
N/C
2
RELAY
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BROVN
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OP-B
N/C
UP-I +12V
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G/YEL
GREEN (GREEN/YELLOV EUROPE)
TEMPERATURE
CONTROL
TIMER
TART
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'ATTAGE:
120
1500
AMPERAGE
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DDUGHPRD
STEARNS PRODUCT DEVELO PMENT CORPORATION
20281 Harvill Ave, Perris, CA 92570 Tel: (800) 6246717 - Fax: (951) 657-4594
Warranty & Return Policy
STEARNS PRODUCT DEVELOPMENT CORPORATION warrants ai products nanufactured by it ainst defects in workmanship or
materidis from the
Jate of pLrchase far a period of (1) year on parts and obor, This warranty app'ies to only equipment purchased and used in
the United States.
Exclusions:
i . WOOD i GAS FIRED OVENS: STEARNS PRODUCT DEVELOPMENT CORPORATION warranty applies to the main be-dy of the
oven being steel
I refractory and insulaUcn shall be free from defects in materials and workmanship fcr a period of four (4) years from the
date of purchase. The gas equipment shal be free from defects in materials and workmanship for a period of one (1) year
from the date of purchase. This warranty excludes the ardDori and borne over
2. TAN000RI & HOME OVENS: STEARNS PRODUCT DEVELOPMENT CORPORATION varrants theTandoori & Home Oven
including gas
equipment shall be free from defects iii materials and workmanship for a period cf one (1) year from the date of purchase.
3_ Air compressors are excluded frani this warranty, but STEARNS PRODUCT DEVELOPMENT CORPORATION may act as a
warranty
expedior n certain Instances regarding these compressors. The air compressor manufacturer provides a limited warranty
and a copy ofthis warranty is furnshed wilh aH compressors sold by STEARNS PRODUCT DEVELOPMENT CORPORATION For
prompt
handling of compressor warranty claims the instructiors of the coirpressor manufacturer must be adhered to.
4 Equipment built to special order as well as accessories are not returnable unless defective withn the terms of this
warranty.
5_ In no event shall STEARNS PRODUCT DEVELOPMENT CORPORATION be liable for consequential damagesarising out of
the failure of
any of its products if operated improperly or caused by normal wear or damage by operator abuse.
Returned Merchandise Policy:
Should it become necessary to return any ofibe company's products, the following instructions must be adhered to: First.
contactour customer service departmeritfcr approval and a return authorization number. Please finve the seria! number
ofyouritem available atThattime All merchandise must be shipped freightprepaid by customer or servioe agency.
Subject to the inspedion of the product by the conipany. a restocking charge of 20% of the Net purchased price paid to
STEARNS PRODUCT DEVELOPMENT CORPORATION will be assessed. Merchandise may not be returned for credit without prier
written
approval of STFARWS PRODUCT UEVELOPMENT CORPORATION. Collect shipments wil! not be accepted. No reums after 60
days of original
shipment date on machines. Purchased parts may not be returned after 30 days.
If upon inspection by STEARNS PRODUCT DEVELOPMENT CORPORATION or its authorized agent it is determined the equipment
has not been
used in arr appropriate manner, has been modified, or has not been properly maintained, or has been subject to misuse,
misapplïcation, neglect, abuse, accident, unauthorized modïuication, damage during transit, delïvery, fire, flood, act or war,
riot or act of God, Ihen this warranty shall be deemed null and void.
Terms & Conditions:
Prices indicated ìn the PRICE LIST are suggested retaìl prices and are shown in U.S. DOLLARS.
Ternis of Payment: 2% 10 days, NET 30 days.
3 NEW ACCOUNTS: Satisfactory credit information must be provided before open account status can be extended,
Unless agreed otherwise, all shipments will be made COD., CASH IN ADVANCE,
4. PRICING: Prices, specifications, model numbers, capacities and accessories are subject to change without notice.
5 FREIGHT I ROUTING: Method of shipment will be determined by STEARNS PRODUCT DEVELOPMENT CORPORATION unless
otherwise
advised by PURCHASER.
DAMAGED CLAIMS: All merchandise shipped at purchaser's risk. Inspection must be made by purchaser at time
goods are received. If goods are damaged, the PURCHASER shall request that the agent of the transportation
company make a written notation on the proper shipping documents immediately and then file a claim for damage.
GOODS DAMAGED IN SHIPMENT ARE NOT RETURNABLE,
RETURNS: Machines may not be returned after 60 days. Purchased parts may not be returned after 30 days. A
restocking fee of 20% will be assessed ori non-warranty returns.
TAXES: Prices indicated herein DO NOI include State, Federal. Local or foreign taxes or duties. nor do they include
fees, permits, insurance or other levies, all of which are the responsibilily öl the purchaser.
AIl orders are subject to acceptance by STEARNS PRODUCT DEVELOPMENT CORPORATION.
Possession of this price list shall not be considered an offer to sell.
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