Download LPKF ProtoFlow S, User manual, ENG, v2.11
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ALPHA OM-338CSP’s broad processing window is designed to minimize transition concerns from tin/lead to lead free solder paste. This material is engineered to deliver the comparable performance to a tin lead process.* ALPHA OM-338-CSP yields excellent print capability performance across various board designs and, particularly, with ultra fine feature repeatability and high “through-put” applications. Outstanding reflow process window delivers good soldering on CuOSP with excellent coalescence on a broad range of deposit sizes, excellent random solder ball resistance and mid-chip solder ball performance. ALPHA OM-338-CSP is formulated to deliver excellent visual joint cosmetics. Additionally, ALPHA OM-338-CSP’s capability of IPC Class III for voiding and ROL0 IPC classifications ensures maximum long-term product reliability. *Although the appearance of these lead-free alloys will be different to that of tin-lead, with mechanical reliability equal to or greater than with that of tinlead or tin-lead-silver. FEATURES & BENEFITS x x x x x x x x x Maximizes reflow yield for lead-free processing, allowing full alloy coalescence at circular dimensions as small as 0.24mm (0.096”) with 0.100mm (4mil) stencil thickness. Excellent print consistency with high process capability index across all board designs. Print speeds of up to 150mm/sec (6”/sec), enabling a fast print cycle time and a high throughput. Wide reflow profile window with good solderability on various board / component finishes. Excellent solder and flux cosmetics after reflow soldering Reduction in random solderballing levels, minimizing rework and increasing first time yield Meets highest IPC 7095 voiding performance classification of Class III. Excellent reliability properties, halide-free material Compatible with either nitrogen or air reflow PRODUCT INFORMATION Alloys: SAC305 (96.5%Sn/3.0%Ag/0.5%Cu) e1 alloys per JESD97 Classification For other alloys, contact your local Cookson Electronics Sales Office. Type 4.5 Powder Size: Approximately 5% by (w/w) Residues: Packaging Sizes: 500 gram jars, 6” Complies with RoHS Directive 2002/95/EC. Lead Free: APPLICATION Formulated for both standard and fine pitch stencil printing, at print speeds of between 25mm/sec (1”/sec) and 150mm/sec (6”/sec), with stencil thickness of 0.100mm (0.004”) to 0.150mm (0.006”), particularly when used in conjunction with ALPHA® Stencils. Blade pressures should be 0.16-0.34 kg/cm of blade (0.9 -2Ibs/inch), depending upon the print speed. The higher the print speed employed, the higher the blade pressure that is required. The reflow process window will give high soldering yield with good cosmetics and minimized rework. The information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding the accuracy of this data. Liability is expressly disclaimed for any loss or injury arising out of the use of this information or the use of any materials designated. 8-10-09 SAFETY While the ALPHA OM-338-CSP flux system is not considered toxic, its use in typical reflow will generate a small amount of reaction and decomposition vapors. These vapors should be adequately exhausted from the work area. Consult the MSDS for additional safety information. STORAGE ALPHA OM-338-CSP should be stored in a refrigerator upon receipt at 0 to 10qC (32-50°F). ALPHA OM-338-CSP should be permitted to reach room temperature before unsealing its package prior to use (see handling procedures on page 2). This will prevent moisture condensation build up in the solder paste. ALPHA OM-338-CSP TECHNICAL DATA CATEGORY CHEMICAL PROPERTIES RESULTS Activity Level Halide Content ROL-0 = J-STD Classification Halide free (by titration). Passes Ag Chromate Test Copper Mirror Test Pass Pass, (No evidence of Corrosion) Copper Corrosion Test PROCEDURES/REMARKS IPC J-STD-004 IPC J-STD-004 IPC J-STD-004 IPC J-STD-004 ELECTRICAL PROPERTIES 10 SIR (IPC 7 days @ 85q C/85% RH) Pass, > 1.9 x 10 ohms SIR Pass, 8.3 x 10 ohms Pass, Initial= 5.3 x 10 ohms 11 Final= 1.5 x 10 ohms (Bellcore 96 hours @ 35qC/85%RH) Electromigration (Bellcore 96 hours @ 65qC/85%RH 10V 500 hours) 12 10 Using 88.3% Metal, Type #4.5 Powder. PHYSICAL PROPERTIES Color Tack Force vs. Humidity (t=8 hours) IPC J-STD-004 8 {Pass 1 x 10 ohm min} Bellcore GR78-CORE 11 {Pass 1 x 10 ohm min} Bellcore GR78-CORE {Pass=final > initial/10) Clear, Colorless Flux Residue Pass -Change of <1 g/mm2 over 24 hours SAC 305, 405 alloy IPC J-STD-005 at 25% and 75 % Relative Humidity Pass -Change of <10% when stored at JIS Z3284 Annex 9 o Viscosity Solderball Stencil Life Spread Flux Tackiness Test Slump 25r2 C and 50r10% relative humidity. OM-338-CSP: 88.3% metal load designated M14 for printing. Acceptable (SAC 305 and SAC405 alloys) IPC J-STD-005 Pass Class 2, 1 hour and 72 hour DIN Standard 32 513, 4.4 > 8 hours @ 50%RH, 23 C (74qF) JIS-Z-3197: 1999 8.3.1.1 Pass Pass Pass Pass Pass Malcom Spiral Viscometer; J-STD-005 o DIN 32513 Talc Test o IPC J-STD-005 (10 min 150 C) DIN Standard 32 513, 5.3 JIS-Z-3284-1994 Annex 8 The information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding the accuracy of this data. Liability is expressly disclaimed for any loss or injury arising out of the use of this information or the use of any materials designated. Rev. 8-10-09 ALPHA OM-338-CSP Processing Guidelines STORAGE-HANDLING PRINTING xRefrigerate to guarantee stability @ 0-10qC (32-50qF) xShelf life of refrigerated paste is six months. xPaste can be stored for 2 weeks at o room temperatures up to 25 C (77qF) prior to use. xWhen refrigerated, warm-up of paste container to room temperature for up to 4 o o hours. Paste must be t19 C (66 F) before processing. Verify paste temperature with a thermometer to o o ensure paste is at 19 C (66 F) or greater before setup. Printing can be performed o o at temperatures up to 29 C (84 F). xDo not remove worked paste from stencil and mix with unused paste in jar. This will alter rheology of unused paste. xThese are starting recommendations and all process settings should be reviewed independently. REFLOW (See Figure #1) STENCIL: Recommend Cookson Electronics ALPHA CUT or ALPHA FORM stencils @ 0.100mm - 0.150 mm (4-6 mil) thick for 0.4 - 0.5 mm (0.016” or 0.020”) pitch. Stencil design is subject to many process variables. Contact your local Cookson Electronics stencil site for advice. SQUEEGEE: Metal (recommended) PRESSURE: 0.16-0.34 kg/cm of squeegee length (0.9-2.0 lbs./inch). SPEED: 25 to 200mm per second (1 to 8 inches per second). PASTE ROLL: 1.5-2.0 cm diameter and make additions when roll reaches 1-cm (0.4”) diameter (min). Max roll size will depend upon blade “Exceeding the maximum diameter may cause curtaining (sticking to the squeegee when it is lifted from the stencil).” ATMOSPHERE: Clean-dry air or nitrogen atmosphere. PROFILE (SAC Alloys): A straight ramp profile @ o 0.8qC to 1.7 C per second ramp rate is recommended (TAL 35-90 sec and peak o 1. 232-250 C) Higher density assemblies may require preheating within the profile and may be accomplished as follows: Ramp @ 0.8-1.7qC/sec. to 135160qC. Ramp from 130qC to liquidus - - over 60-90 seconds. Ramp from 150qC to liquidus over 30-60 seconds. Time above liquidus = 35-90 seconds Ramp down to R.T. @ 3 to 7qC per second (fast ramp down is recommended) CLEANING ALPHA OM-338-CSP residue is designed to remain on the board after reflow. If reflowed residue cleaning is required, ALPHA BC2200 aqueous cleaner is recommended. For solvent cleaning, agitation for 5 min in the following cleaners is recommended: - ALPHA SM-110E TM - Bioact SC-10E - Kyzen Micronox MX2501 Misprints and stencil cleaning may be done with ALPHA SM110E, ALPHA SM-440, ALPHA TM BC-2200 and Bioact SC-10E cleaners. Note 1: Refer to component and board supplier data for thermal properties at elevated temperatures. Lower peak temperatures require longer TAL for improved joint cosmetics. BioactTM and Hydrex™ are registered trademarks of Petroferm, Inc. Figure #1 – Reflow Envelope Profiles Tested 250 Temperature 200 150 100 50 12 0 15 0 18 0 21 0 24 0 27 0 30 0 33 0 36 0 39 0 42 0 45 0 48 0 51 0 54 0 90 60 30 0 0 Time (Secs) Profile 1 Profile 10 Profile 2 Profile 12 Profile 3 Profile 13 Profile 4 Profile 5 Profile 7 Profile 8 221 Profile 9 The information contained herein is based on data considered accurate and is offered at no charge. No warranty is expressed or implied regarding the accuracy of this data. Liability is expressly disclaimed for any loss or injury arising out of the use of this information or the use of any materials designated. Rev. 8-10-09 LPKF d.o.o., Polica 33, SI-4202 Naklo, Slovenia, EU Tel.: +386 592 08 800, Fax: +386 592 08 820 E-mail: [email protected], Web: www.lpkf.si VAT Reg. No.: SI14682931 DECLARATION OF CONFORMITY according to Machinery Directive (MD), (2006/42/EC) We hereby confirm that the machine: LPKF ProtoFlow S, a drawer type microprocessor controlled programmable table top reflow oven for SMT soldering and similar temperature treatments, is a machine according to the EU Machinery Directive (MD), (2006/42/EC). The LPKF ProtoFlow S also complies with the requirements of the following EC directives: /RZ9ROWDJH'LUHFWLYH/9'(& (OHFWUR±0DJQHWLF&RPSDWLELOLW\'LUHFWLYH(0&(& and standards: (1 (1 (1 EN 60204 CE approval symbol is atached to the machines in accordance with Machinery Directive. Manufactured by: LPKF Laser & Elektronika d.o.o. 3ROLFD 4202 Naklo Slovenia 1DNOR BBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBB BB B BB BBBBBBBBBB BBB BB BB BBBBB 0U7RPDåäHSLþ0DQDJLQJ'LUHFWRU 0U7RPDåäHSLþ0D 0DQD 0D DQ QD DJLQJ' Further details and safety precautions of the device can be obtained from the Users manual. ,16758&7,216)2586( NOTES: 8VHU0DQXDOY 5HY