Download Users Manual

Users Manual
WDF1200C
Series
Gasoline
Generators
WDF12OOC-EF50
WDF12OO('-AF50
WDF12 00C- UF60
Warranty Information
Do Not Return To Store
One year Limited Manufacturer's Warranty.
Products are not to be returned to retailer
Service is available from a network of providers nationwide
To identify a provider in your area or for warranty information call toll free
866 797 2738
Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself
and others by observing all safety information. Failure to comply with the user' manual could result in personal
injure and/or property damage! Retain the user's manual for future reference. Call toll free number 866 797
2 738for parts" and service.
CONTENTS
1
11
SAFETY INFORMATION
CONTROL
PANEL FUNCTIONS
Ill
PRE-OPERATION
I\'
OPERATION
V
MAINTENANCE
VI.
VII.
PROCEDURES
3
°°°°°°°°°°'°°'°°'°°'°°'°°'°°°°°°°3
°°°°°°°°°4
....................................
6
°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°
SPECIFICATIONS
ACCESSORIES
2
.................................
°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°
STORAGE
VIII. GENERATOR
IX
.............................................
°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°°
PARTS DIAGRAM
AND PARTS LIST
.................................
°°°°°°8
°°°°°°
...............
9
i0
13
Read carefully before attempting to assemble, install, operate or maintain the product described. Protect
yourself and others by observing all safe O. information. Failure to comply with the user' manual could result
in personal injure and/or property damage! Retain the user's" manual for fitture reference. Call toll free
number 866 797 2 738 for parts and service.
WARNING
PLEASE
READ
AND
UNDERSTAND
THIS
MANUAL
COMPLETELY
BEFORE
OPERATING
THE
MA TCttlNE.
I.
SAFETY
EXHAUST
•
INFORMATION
FUMES ARE POISONOUS
Never operate the engine
in a closed area or it may cause unconsciousness
Operate the engine in a well-ventilated
FUEL
IS HIGHLY
area.
FLAMMABLE
AND POISONOUS
•
Always turn off the engine when refueling.
•
Never refuel while smoking or in the vicinity of an open flame.
•
If you swallow
any fuel, inhale fuel vapor, or allow any to get in your eyes, see your doctor ilmnediately.
any fuel spills on your skin or clothing, ilmnediately
•
When operating
carburetor
ENGINE
and death within a short time.
or transporting
the machine,
wash with soap and water and change your clothes.
be sure it is kept upright.
If it tilts, fuel may leak froln the
or fuel tank.
AND MUFFLER
MAY BE HOT
•
Place the machine in a place where pedestrians
•
Avoid placing any flammable materials near the exhaust outlet during operation.
•
The machine
circulation.
ELECTRIC
lnUSt be kept at least three
SHOCK
or children are not likely to touch the machine.
feet from buildings
and other equipment
to allow
proper
PREVENTION
•
Never operate the engine in rain or snow.
•
Never touch the machine with wet hands or electrical shock will occur.
•
Be sure to ground (earth) the generator with a proper ground wire.
Ground (earth) Lead
Diameter:0.
If
121ran (0.005in)/ampere
EX: 10Ampere x 1.2(0.055in)
CONNECTION
NOTES
•
Avoid connecting the generator to commercial
•
Avoid connecting
power outlet.
the generator in parallel with any other generator.
Read carefully
before attempting
yourself
and others by observing
to assemble,
install,
all safety information.
in personal
injure and/or property
damage!
number
866 797 2 738 for parts and service.
Retain
operate
Failure
the
or maintain
the product
described.
Protect
to comply with the user' manual could result
user's" manual
for fitture
reference.
Call
toll free
air
II.
GENERATOR
CONTROL FUNCTIONS
ENGINE SWITCH
The engine switch controls the ignition system.
@
"ON"
Ignition circuit is switched on.
The engine can be started.
"OFF"
Ignition circuit is switched off.
The engine will not run.
AC BREAKER
(N.F.B)
The AC breaker turns off"automatically
when the load exceeds the generator rated output.
CAUTION:
Reduce the load to within specified generator rated output if the AC breaker (N.F.B) turns off.
DC BREAKER
(N.F.B)
The DC breaker turns off automatically
III.
PRE-OPERATION
when the load exceeds the generator rated output.
CHECK
NOTE:
Pre-operation
checks should be made each time when the generator is used.
! WARNING
The engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while
they are still hot with any part of your body or clothing during inspection
or repair.
FUEL
Make sure there is sufficient fuel in the tank.
Recommended
fllel: Unleaded gasoline
Fuel tank capacity: 5L
Read carefully before attempting to assemble, install, operate or maintain the product described. Protect
yourself and others by observing all safe O_information. Failure to comply with the user' manual could result
in personal injure and/or proper O' damage! Retain the user's" manual for furore reference. Call toll free
number 866 797 2 738 for parts and service.
WARNING
•
Fuel is highly flalmnable.
Check " SAFETY INFORMATION"
•
Do not fill above the top of the fuel fill or it may overflow when the fuel heats up later and expands. Add fuel
until level is approximately
•
carefully before refueling.
1 inch from top of fuel fill.
After refueling, make sure the tank cap is tightened securely.
ENGINE
OIL
Make sure the engine oil is filled to point of overflowing
Recommended
at oil fill cap. Do not overfill. Add oil as necessary.
oil:
A SAE #30 or 10W-30
Or 10W-40
B SAE #20 or 10W-30
Or 10W-40
C SAE 10Wor
10W-30
Or 10W-40
Above 35" C(95"
F):SAE #40
Oil capacity: 0.37L
GROUNDING
Make sure to ground the generator.
USING
THE
GENERATOR
TO CHARGE
A BATTERY
WARNING:
Battery electrolyte
is poisonous
and dangerous,
causing severe burns, etc. It contains sulfltric acid. Avoid contacting
with skin, eyes or clothing.
Battery produces
explosive
gases. Keep sparks, flame, cigarettes,
etc. away. Ventilate when charging
or using in
closed space. Always cover eyes when working near batteries. Keep out of reach of children.
IV.
OPERATION
CAUTION:
The generator
has been shipped without engine oil. Fill oil when starting.
Read carefully
before attempting
yourself
and others by observing
to assemble,
install,
all safety information.
in personal
injure and/or property
damage!
number
866 797 2 738 for parts and service.
Retain
operate
Failure
the
or maintain
the product
described.
Protect
to comply with the user' manual could result
user's" manual
for filmre
reference.
Call
toll free
STARTING THE ENGINE
•
Before starting the engine, do not connect the electric apparatus.
•
Turn the AC switch (N.F.B) to " OFF
I
Turn the fuel cock lever to "ON".
II Turn the engine switch to "ON".
m
Ill Turn the choke
lever to the " I "_
m
I " position.
IV Pull slowly on the recoil starter until it is engaged,
ilmnediately
The choke is not required to start a warm engine.
then pull it briskly. Take your hand off the recoil starter
after the engine starts.
V Warm up the engine. Move choke lever toward the operating
position a short distance
at a time over several
seconds in warm weather or lninutes in cold weather. Let engine run Slnoothly before each change.
V[ Turn the choke lever back to the operating position.
CONNECTION
AC OUTPUT
CAUTION:
•
Be sure the electric apparatus is turned off before plugging in.
•
Be sure the total load is within generator rated output.
•
Be sure the socket load current is within socket rated current.
I
Wind the power lead 2 or 3 turns around frame.
II
Start the engine.
[[1
Plug imoAC
IV
Make sure the pilot light is on or voltage meter indicates the rated voltage.
V
Turn on the electric apparatus.
•
Reduce the load to within specified generator rated output if the AC switch (N.F.B.) turn oft'.
socket.
DC OUTPUT
Battery charging (if equipped).
Red lead to positive (+), black to negative (-).
CAUTION:
This battery
charging
system is intended
to recharge weak batteries,
not to "BOOST
START" vehicles.
Before
charging a storage battery, please read the battery in the user's manual.
STOPPING
•
THE ENGINE.
Turn off the electric apparatus.
I
Disconnect
II
Turn the engine switch to "OFF".
the electric apparatus.
[[1
Turn the fuel cock lever to "OFF".
Read carefully before attempting to assemble, install, operate or maintain the product described. Protect
yourself and others by observing all safety information. Failure to comply with the user' manual could result
in personal injure and/or property damage! Retain the user's" manual for furore reference. Call toll free
number 866 797 2 738 for parts and service.
V.
PERIODIC MAINTENANCE
Pre-
Item
Initial
Every
Every 6
Months
Operation
1
3 months
check
month
Or 50 Hr
Remarks
(daily)
Or 20 Hr
or
i00 Hr
Every
12
lnonths
Or 300
Hr
Spark Plug
Check condition adjust
Gap and clean. Replace
If necessary.
Engine Oil
Check oil level
Replace
Air Filter
Clean. Replace if
Necessary.
Fuel Filter
Clean fuel filter. RePlace if necessary.
Valve
Check and adjust when
Clearance
necessary.
Fuel Line
Check fuel hose t\_r
Crack or damage RePlace if necessary.
Exhaust
Check for leakage
System
Retighten or replace
gasket if necessary
Check muffler screen.
Carburetor
Check choke operation.
Cooling
Check t:an damage.
System
Starting
Check recoil
System
Starter operation.
Decarburization
Clean more frequently if
Necessary,
Fittings
Check all fittings
/Fasteners
And t:asteners correct if
necessary.
Read carefully before attempting to assemble, install, operate or maintain the product described. Protect
yourself and others by observing all safety information. Failure to comply with the user' manual could result
in personal injure and/or property damage! Retain the user's" manual for fitmre reference. Call toll free
number 866 797 2 738 for parts and service.
ENGINE
I
OIL REPLACEMENT
Place the machine on a level surface and warm up the engine for several minutes. Then stop the engine.
II Remove the oil filler cap.
[[1 Place an oil pan under the engine. Remove the oil drain plug so that the oil can be completely
drained.
IV Check the oil drain plug, gasket, oil filler cap and "o"-ring. If damaged replace.
V Reinstall the oil drain plug.
V[ Add engine oil to the upper level.
Recommended
oil:
ASAE#30
OR
10W-30
OR
10W-40
B SAE #20
OR
10W-30
OR
10W-40
C SAE 10WOR
10W-30
OR
10W-40
Above 35" C (95F) : SAE #40
NOTE:
Recommended
engine oil classification:
API Service " SE " or "SF "; if not available, "SD".
•
Be sure no foreign material enters the crankcase.
AIR FILTER
MAINTENANCE
•
Clean regularly washing in a cleaning solvent.
•
Do not wring out the element. This could cause it to tear.
•
When replacing the filter, be sure the filter's sealing surface matches the air filter housing so there is no air
Leak.
•
The engine should never run without the air filter properly installed.
Excessive piston
And or cylinder wear may result in operating without the air filter properly installed.
WARNING
Never refilel while smoke or in the vicinity of an open flame.
SPARK
PLUG
INSPECTION
Standard electrode color:
Spark
7-0.8mm(0.028-0.03
Tan Color
Plug
Gap:0.
lin)
FUEL TANK FILTER
@
Clean with soh, ent.
(2) Wipe off.
Read carefully before attempting to assemble, install, operate or maintain the product described. Protect
yourself and others b)' observing all safety information. Failure to comply with the user' manual could result
in personal injure and/or property damage! Retain the user's" manual for fitmre reference. Call toll free
number 866 797 2 738 for parts and service.
WARNING
Be sure the gas tank cap is tightened securely.
TROUBLESHOOTING
ENGINE
WON' T START
1. Fuel systems
No fuel supplied to combustion chalnber.
•
No fuel in tank...Supply
fuel.
•
Clogged fuel line" "Clean fuel line.
•
Foreign matter in fuel cock" "Clean fuel cock.
•
Clogged carburetor'"Clean
carburetor.
2. Electrical systems
Poor spark
•
Spark plug dirty with carbon or wet'"Remove
•
Faulty ignition system'"Consult
3.Compression
dealer.
insufficient
•
Worn out piston and cylinder" "Consult
•
Loose cylinder head nuts'"Tighten
•
Damaged gasket'"Replace
V[.
carbon or wipe spark plug insufficient.
dealer.
nuts properly.
gasket.
STORAGE
Long-term
storage of your machine will require some preventive
DRAIN
THE
procedures
to guard against deterioration.
FUEL
Drain the fuel tank, fuel cock, and carburetor
float bowl.
ENGINE
I Pour in about one tablespoon
of SAE 10W30 or 20W40 motor oil through the spark plug hole.
II Use the recoil starter to turn the engine over several times (with ignition of*).
111 Pull the recoil starter until you feel compression.
IV Stop pulling.
V Clean exterior of the generator
V[ Store the generator
and apply a rust inhibitor.
in a dry, well-ventilated
place, with the cover place over it.
\/1[ The generator lnUSt remain in a horizontal position.
Read carefully before attempting to assemble, install, operate or maintain the prodact described. Protect
yourself and others by observing all safety information. Failare to comply with the user' manual could result
in personal injure and/or property damage! Retain the user's" manual for filmre reference. Call toll free
number 866 797 2 738 for parts and service.
VII.
SPECIFICATIONS
DIMENSIONS
WDF1200C-EF50
WDF1200C-AF50
Overall Length (iron)
460
Overall Wide (iron)
365
Overall Height (iron)
390
Dry Weight (kg)
WDF1200C-UF60
28
GENERATOR:
Model
WDF1200C-EF50
Type
WDF 1200C-AF50 WDF1200C-UF60
Single phase, brushless
Peak power (KW)
1.0
1.0
1.2
Rate output (KW)
0.85
0.85
1.05
Rated speed (l_ln)
3000
3000
3600
AC Rated voltage
230
240
1t 5
3.7
3.5
9.1
50
50
60
AC Rated current
(aMP)
Rated frequency
(Hz)
Power factor COS 4_
1.0
DC Rated voltage
12
DC Rated AMP
8
8
8
ENGINE:
ENGINE
LY152FD-A
Single cylinder, 4-stroke,
Type
Bore X Stroke
•
Forced air cooling
(iron)
Displacement
(CC)
Compression
Ratio
52 X 38
81
7.7:1
Max. Outpm (KW/rpm)
1.70/4000
Lubricate
Mixed oil brume lubrication
Fuel No
90# gasoline
Oil No
Purpose oil for 4-stroke
Starting
Manual starting
Output Mode
Horizontal
Ignition
T.C .I
Specifications
subject
to change
Read carefully
before attempting
yourself
and others by observing
withom
prior
shaft outpm
notice.
to assemble,
install,
all safety inJbrmation.
in personal
injure and/or property
damage!
number
866 797 2 738 for parts and service.
cone-shaped
Retain
operate
Failure
the
user's"
or maintain
the product
described.
Protect
to comply with the user' manual
could result
manual
for future
reference.
Call
toll free
VIII. GENERATOR
SCHEMATIC
DIAGRAM
_otDr
_Lo,Z
Rt
R2
_
J
D1
D2
_
Over Volt Protective
Resistance
Spin Rectifier
FC 1 _
FC2 j
Rotor Pole Winding
St_tor
DC --
I
S¢
_-_
Me
PC
I
I
I
I
I
I
I
I
I
--r-
Stator DC Winding
C ---C-'aFacitor
C _
Llfl
D3
MC--
Stator Main Winding
D3
Single-phase
SC
--
Rectifier
Stator Auxiliary Winding
I
Read carefully before attempting to assemble, install, operate or maintain the product described. Protect
yourself and others by observing all safety information. Failure to comply with the user' manual could result
in personal injure and/or proper O' damage! Retain the user's" manual for furore reference. Call toll free
number 866 797 2 738 for parts and service.
10
PARTS
ILLUSTRATION
AND PARTS
LIST
15
17
19
54
h
Read carefully
before attempting
yourself
and others by observing
to assemble,
install,
all safety information.
in personal
injure and/or property
damage!
number
866 797 2 738 for parts and service.
Retain
operate
Failure
the
user's"
or maintain
the product
described.
Protect
to comply with the user' manual
could result
manual
for future
reference.
Call
toll free
]i
PARTS LIST
NO.
3
DESCRIPTION
FUEL TANK CAP
QUANTITY
1
4
FUEL TANK FILTER
5
HEXAGON
6
7
GASKET 6
SCREW GASKET
8
ANTI-VIRBRATION
9
FUEL TANK
1
10
11
FUEL SWITCH
FUEL PIPE HOOP
1
2
12
OIL PIPE
1
13
BOLT
2
14
15
AIR FILTER CAP
FOAM FILTER
1
16
AIL FILTER
1
17
FLANGE
18
19
AIR FILTER BASE
SUCTION PIPE SEALED
1
20
CARBURETOR
1
21
SUCTION
PIPE
1
22
23
DOUBLE
ENGINE
END BELT
24
EXHAUST
PIPE GASKET
25
EXHAUST
PIPE
FLANGE
1
BELT M6x25
4
4
4
GASKET
4
1
CLAPBOARD
LOCKED
6
NUT M6
1
2
1
1
1
26
27
FLANGE LOCKED NUT M8
HEXAGON FLANGE BELT M6 x 12
2
28
MUFFLER
1
29
MUFFLER
30
HEXAGON
31
32
FRONT COVER
FASTEN GASKET
33
HEXAGON
34
35
ROTORASSY
STATOR ASSY
36
MAGNETO
37
REAR COVER
1
38
39
RECTIFIER
GASKET 6
1
40
SPRING GASKET
41
FLANGE
GASKET
2
1
FLANGE
BELT M6x12
1
4
FLANGE
BELT M8x20
4
1
1
WIRE PROTECT
BOLT
1
COVER
1
4
6
4
4
Read carefully before attempting to assemble, install, operate or maintain the product described. Protect
yourself and others by observing all safety information. Failure to comply with the user' manual could result
in personal injure and/or proper O' damage! Retain the user's" manual for future reference. Call toll free
number 866 797 2 738 for parts and service.
12
PARTS LIST
DESCRIPTION
NO
42
43
44
GASKET 8
SPRING GASKET 8
HEXAGON
FLANGEBELT M8× 170
45
46
47
48
49
50
51
52
53
54
55
56
58
59
60
61
62
63
MAGNETO COVER
GASKET 5
SPRING GASKET 5
BOLTMSX8
FLANGE LOCKED NUT M8
GASKET 8
SPRING GASKET 8
HEXAGON FLANGE BELT MSx40
CUSHION
FRAME
ANTI-VIRBRATION FEET
FLEX TUBE
ELECTRIC APPLIANCE BOX
HEXAGON FLANGE BELT M4xl0
CAPACITOR
BOLT M4x16
PANEL
BOLTM6x25
QUANTITY
1
1
1
1
2
2
2
6
8
8
8
2
1
4
1
1
2
1
1
1
4
Read carefully before attempting to assemble, install, operate or maintain the product described. Protect
yourself and others by observing all safety information. Failure to comply with the user' manual could result
in personal injure and/or property damage! Retain the user's" manual for fitture reference. Call toll free
number 866 797 2 738 for parts and service.
13
5
12
15
16
17
25262_
19
I
k
62
%
w
_9F120_7
(_%17)RSETPA_]IAL
PI(Z_
Read carefully
before attempting
yourself
and others by observing
to assemble,
install,
all safety information.
in personal
injure and/or property
damage!
number
866 797 2 738 for parts and service.
Retain
operate
Failure
the
or maintain
the product
described.
Protect
to comply with the user' manual
could result
user's" manual
for future
reference.
Call
toll free
14
IX.
@
ACCESSORIES
User's manual
(2) Spark plug sleeve
@
DC lead
Read carefully before attempting to assemble, install, operate or maintain the product described. Protect
yourself and others by observing all safety information. Failure to comply with the user' manual could result
in personal injure and/or property damage! Retain the user's" manual for future reference. Call toll free
number 866 797 2 738 for parts and service.
15