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Cutler-Hammer N EMA Contactors & Starters March 2002 Contents Description Page IT. Electro-Mechanical Line 33-2 33-4 Starters - Full Voltag e Non-reversing and Reversing . . . . . . . . . . . . . . . . . 33-7 ua ls Product Family Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contactors - Full Voltag e Non-reversing and Reversing. . . . . . . . . . . . . . . Supplement to Publication No. CA08102001 E. ww w .E lec tri ca lP ar tM an Note: CA03305001 E 33-1 .c om I'.:.T•N For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com N EMA Contactors & Starters Product Family Overview Cutler-Hammer .c om 33_2 March 2002 IT. Electro-Mechanical line Eaton's Cutler-Hammer Intelligent Technologies {IT.) Electro-Mechanical line of Contactors and Starters is the result of a substantial engineering, manufacturing and marketing effort involving extensive customer input, combined with new advances in solid state technology.IT. Electro-Mechanical products have greatly increased functionality, significantly reduced size and utilize the benefits of 24V DC control. The exclusive Pulse Width Modulation (PWM) control and digital microprocessor generate a minimized DC value which reduces energy to the contact block and provides the most compact system available. 50100 IT. NEMA Overload Relay Setup and Troubleshooting Manual 50200 IT. NEMA Contactor and Starter User Manual 49400 IT. IEC Contactor and Starter User Manual 50102 IT. NEMA Overload Relay Quick Setup Guide 50140 IT. NEMA Non-reversing Contactor Size 00 and 0 Installation Guide 50150 IT. NEMA Non-reversing Contactor Size 1 Installation Guide 50160 IT. NEMA Non-reversing Contactor Size 2 Installation Guide 50170 IT. NEMA Non-reversing Contactor Size 3 and 4 Installation Guide • UL Listed: UL File #E1491, Guide #NLDX- Open, UL 508 IT. NEMA Non-reversing Contactor Size 5 Installation Guide 50141 IT. NEMA Reversing Contactor Size 00 and 0 Installation Guide 50151 IT. NEMA Reversing Contactor Size 1 Installation Guide an • Standard: Designed to meet or exceed UL, NEMA and CSA 50180 50161 IT. NEMA Reversing Contactor Size 2 Installation Guide 50171 IT. NEMA Reversing Contactor Size 3 and 4 Installation Guide 50181 IT. NEMA Reversing Contactor Size 5 Installation Guide 50142 IT. NEMA Non-reversing Starter Size 00 and 0 Installation Guide tM Standards and Certifications ua ls Instructional Leaflets 50152 IT. NEMA Non-reversing Starter Size 1 Installation Guide 50162 IT. NEMA Non-reversing Starter Size 2 Installation Guide 50172 IT. NEMA Non-reversing Starter Size 3 and 4 Installation Guide 50182 IT. NEMA Non-reversing Starter Size 5 Installation Guide • NEMA Certification, CN60947-4-1 50143 IT. NEMA Reversing Starter Size 00 and 0 Installation Guide • CSA Elevator Ratings 50153 IT. NEMA Reversing Starter Size 1 Installation Guide 50163 IT. NEMA Reversing Starter Size 2 Installation Guide • CE • NEMA ICS1, ICS2, ICS5 ISO 9002 Certification 50173 IT. NEMA Reversing Starter Size 3 and 4 Installation Guide 50183 IT. NEMA Reversing Starter Size 5 Installation Guide ca When you turn to Eaton's Cutler Hammer Products, you turn to quality. The International Standards Organiza tion (ISO) has established a series of standards acknowledged by 91 indus trialized nations to bring harmony to the international quest for quality. The ISO Certification process covers 20 quality system elements in design, production and installation that must conform to achieve registration. This commitment to quality will result in increased product reliability and total customer satisfaction. ar • CSA Certified: CSA File #156828, Class #3211 04 Open, C22.2 No.14-95 lP MCFI Product Description For copies of these and other publications, contact the Literature Fulfillment Center at 800-957-7050, Fax: 877-840-2371 or find on-line at: www.cutler-hammer.eaton.com(it. tri For International, call: (630) 377-9798 (English only), Fax: (630) 377-1753. E-mail: [email protected] ww w .E lec Mail: Cutler-Hammer Fulfillment Center 1750 Wallace Avenue St. Charles, IL 60174-3404 For more information contact Cutler-Hammer at: www. cutler-hammer.eaton.com CA03305001 E N EMA Contactors & Starters Product Family Overview Cutler-Hammer 33.3 .c om I'.:.T•N March 2002 IT. Electro-Mechanical Line Catalog Number Selection (Open Components) Table 33-1. IT. Electro-Mechanical Catalog Numbering System N= NEMA I I 191 B ;- �J! � 3 A ua ls I Standard N T Overload Type A= Standard N= Contactor or Not Applicable I Configuration (Open Type) 02N= FVNR Coil Controller 03N = FVR Coil Controller 04N = Contact Block 05N=Solid-State Non-reversing Overload Relay 06N= Solid-State Reversing Overload Relay 071=Stand-Alone Solid-State Overload Relay 101= FVNR Starter 111 = FVNR Contactor 501=F V R Starter 511= FVR Contactor I Pole Selection an 3=3-Pole Overload Full Amperes Adjustment tM I Designator (NEMA) SA= Size 00 SO= Size 0 51= Size 1 52= Size 2 53= Size 3 54= S i z e 4 55= Size 5 ar Frame Width 8=45 mm C=54 mm 0=76 m m E= 1 05 mm F= 1 40 m m I I ca lP XC= Coil Controller XR= Overload Note: When using the Catalog Numbering System for Eaton's Cutler-Hammer (45 m m ) A= .25 - .8 B= .59 - 1 .9 c= 1 .4 - 4.4 D= 2. 8 - 9.0 G= 6.3 - 20 J= 1 0 - 32 (76 m m ) F = 5.0 - 1 6 H = 8.4 - 27 K= 1 4 - 45 N=31 - 1 00 (54 m m ) A= .25 - . 8 B=.59 - 1 .9 c= 1 .4 - 4.4 D =2.8 - 9.0 F= 5.0 - 1 6 H = 8.4 - 27 L= 1 6 -50 ( 1 05 m m ) K= 1 4-45 M= 28 - 90 p=42 - 1 3 5 R= 63 - 200 ( 1 40 m m ) p= 42 - 135 s= 84 - 270 T= 1 2 5 - 400 X=Contact Block, Coil Controller, Contactor o r Not Applicable IT. Electro-Mechanical products, care should be exercised to assure that the Catalog Number for the Overload Relay aligns with the IT. Contact Block selected for type, frame size and ampacity, if purchased as separate components. tri Examples: N101 BSOJ3A- Full Voltage Non-reversing, Size 0 Starter with a 10-32 amp overload range N111 FS5X3N- Full Voltage Non-reversing, Size 5 Contactor N501 DS2K3A- Full Voltage Reversing Starter with a 14-45 amp overload range ww w .E lec N02NCXCXNN- Coil Controller 54 mm N 04 N BSAX3N- Contact Block S ize 00 CA0330500 1 E For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com m N EMA Contactors & Starters Contactors- FV Non-reversing and Reversing Cutler-Hammer .c om 33_4 March 2002 ll Electro-Mechanical Line Product Description Page Product Family Overview Product Description ....... 33-2 •il Standards and Certifications . . . ........ 33-2 Catalog Number Selection ...... ........ 33-3 Contactors - Non-reversing and Reversing Product Description ....... 33-4 Features ................ 33-4 The IT. Electro-Mechanical Contactor consists of an IT. Electro-Mechanical Contact Block and IT. Electro-Mechanical Coil Controller as a Full Voltage Non reversing (FVNR) or Full Voltage Reversing (FVR) device. Size 00 to Size 4 Contact Blocks combined with Coil Controllers (factory or field assem bled) are stand-alone Contactors. Only the Size 5 Contactors have internal fac tory assembled coil controllers. Features Product Selection . . . . .... 33-5 Technical Data.............. 33-10 Accessories ................ 33-12 Auxiliary Contacts ........ 33-14 Renewal Parts.............. 33-20 Dimensions ................ 33-22 • Size 00-5, 9-270A. 2-200 hp, 460V • Easy field assembly of control wiring- plug and unplug lockable control connector • Optional mounting plates for Size 00-5. • Common accessories • Long-life nickel silver tin contacts provide excellent conductivity and superior resistance to welding and arc erosion • Environmentally friendly materials • Low wattage coils and minimal heat dissipation an Description • Built-in logic to provide either 2- or 3-wire control, eliminating the need to provide and wire auxiliary con tacts to seal in and interlock the con tactor coils ua ls Contents • 24V DC Coil Control- safe, reliable global standard • Compact DC coil control- Size 00, 45 mm wide, 9A. 2 hp, 460V tM • Frame width (mm): 45, 54, 76, 105, 140 • No laminations, shading coils or magnet noise ar • -40 to 149°F (-40 to 65°C) operating temperature lP • No seal in auxiliary contacts required- control wiring is not needed between the contactor and overload relay • 2- or 3-wire control Reversing Contactors • Includes Reversing Power Wiring • Mounting Plates for Size 00-2 • Exclusive internal electrical interlock for reversing • Field installed Reversing Kits • Unique coil controller/overload energizes both forward and reverse contactors- one control point for wiring ww w .E lec tri ca • Conformal coated PWM board for environmental toughness • Front mounted Auxiliary Contacts: 1NO, 1NC, 2NO, 2NC, 1N0/1NC and logic level For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com CA03305001 E NEMA Contactors & Starters Contactors- FV Non-reversing and Reversing March 2002 33-5 .c om Cutler-Hammer ll Electro-Mechanical Line Product Selection When Ordering Specify NEMA Size, Continuous Ampere Rating, Voltage, kW/hp and Non-reversing or Reversing m ua ls Note: •An N111 (Size 00 - 4) consists of a n N04N (Contact Block) and a n N02N. •An N111F (Size 5) has a n internal coil controller. Table 33-2. Full Voltage 3-Pole DC-Operated Non-reversing Contactors G:J Continuous Ampere Rating 9 1 18 45 3 90 3 135 4 270 5 1 3 7-1 /2 15 - - - - 10 15 75 Price U.S.$ 460V/ 480V 50 100 2 5 575V/ 600V 380V 2 5 1 - 1 /2 10 10 5 10 N111BSAX3N N111BSOX3N N111CS1X3N 25 25 25 N111DS2X3N 100 1 00 75 N111ES4X3N 50 200 50 200 50 N111ES3X3N 1 50 N111FS5X3N 1 64. 206. 241. 438. 7 1 4. 1 ,704. 3,694. ww w .E lec tri ca lP •If required, accessories are available on Page 33-12. •NEMA Size 5 information is pre l i m i n a ry. 7-1 /2 30 40 Note: •Three main contacts. 3 25 G) 24V DC coil voltage. •c onsult factory for higher ampere ratings. • I ntegral solid-state a uxi l i a ry hold-in c i rcuit. 3 7-1 /2 7-1 /2 3-Pole Non-reversing 3-Phase 230V/ 240V 1 - 1 /2 1 - 1 /2 2 2 27 1 2 1 /3 200V/ 208V tM 00 3-Phase 230V an 1-Phase 115V 0 Max. UL Horsepower (hp) 50 Hz Max. UL Horsepower (hp) 60 Hz ar NEMA Size CA03305001 E Accessories . . . . . . . . . . Renewal Parts . . . . . . . . Technical Data . . . . . . . . Dimensions . . . . . . . . . . . Discount Symbol . . . . . . For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com . . . . .... .... . . . . .... Page 33-12-33-19 Page 33-20-33-21 Pages 33-10-33-11 Pages 33-22-33-26 1CD1 NEMA Contactors & Starters Contactors- FV Non-reversing and Reversing Culler-Hammer .c om 33_6 March 2002 ll Electro-Mechanical line Product Selection When Ordering Specify NEMA Size, Continuous Ampere Rating, Voltage, kW/hp, and Non-reversing or Reversing Note: ua ls El •An N511 (Size 00 - 4) consists of two N04N (Contact Blocks), an N03N (FVR Coil Controller), Mechanical Interlock, F a nni ng Strips a n d M o u n t in g Plate, factory assembled. Table 33-3. Full Voltage 3-Pole DC-Operated Reversing Contactors CD 9 0 1 27 2 90 7-1!2 135 4 270 5 2 3 7-1 /2 3 45 2 3 1 1 /3 1 18 230V 15 - - - - 0) 24V DC coil voltage. Note: • NEMA Size 5 information is prel i m i n a ry. 230V/ 240V 1 - 1 /2 1 - 1 /2 3 3 7-1 /2 10 25 40 75 Price u.s.$ 7-1 /2 460V/ 480V 575V/ 600V 15 30 50 1 00 380V 2 5 10 2 5 10 25 50 100 200 25 50 100 200 1 - 1 /2 N511BSAX3N 5 N511BSOX3N 10 N511CS1X3N 25 N511DS2X3N 50 N511ES3X3N 75 N511ES4X3N 1 50 N511FS5X3N 425. 509. 587. 1,1 12. 1 ,836. 4,565. 8,222. ca •If requ i red, accessories are ava ilable on Page 33-12. 200V/ 208V tM 115V 3-Pole Reversing 3-Phase 3-Phase 1-Phase 00 Max. UL Horsepower (hp) 50 Hz Max. UL Horsepower (hp) 60 Hz ar Continuous Ampere Rating lP NEMA Size an •An N511F (Size 5) consists of two N111F (Contactors), an Internal Reversing Coil Controller, Mechanical Interlock and Wi ring H arness, factory assembled. •Consult factory for h ig her ampere ratings. •Integral solid-state a uxi l i a ry ho ld-in circuit. ww w .E lec tri •Three main contacts. Accessories . . . . Renewal Parts . . Technical Data . Dimensions . . . . Discount Symbol For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com ........... Page 33-12-33-19 Page 33-20-33-21 . . . . . . . . . . Pages 33-10-33-11 . . . . . . Pages 33-22-33-26 . . . . . . . . 1CD1 ... . . ... . . . . . . . . . . . . CA0330500 1 E Ma rch 2002 ll Electro-Mechanical Line Product Description Description Page Product Family Overview Product Description . . . . . . 33-2 Standards and Certifications . . . . . . . . . . 33-2 Catalog Number Selection . . . . . . . . . . . . . 33-3 Starters - Non-reversing and Reversing The IT. Electro-Mechanical Starter con sists of an IT. Electro-Mechanical Con tact Block and IT. Electro-Mechanical Solid-State Overload Relay as a Full Voltage Non-reversing (FVNR) or Full Voltage Reversing (FVR) device. Size 00 to Size 5 Starters are factory or field assembled. Features Product Description . . . . . . 33-7 Features . . . . . . . . . . . . . . . 33-7 Product Selection. . . . . . . . 33-8 • IP20 Finger Protection • Unique Pulse Width Modulated coil utilizes minimum energy Accessories . . . . . . . . . . . . . . . 33-12 • Microprocessor based control • Phase loss and current unbalance protection Dimensions . . . . . . . . . . . . . . . 33-25 • Standard selectable Trip Class 10, 20 (factory default) or 30- no individ ual part numbers- no program ming software tM 33-14 33-20 • Easy field assembly of control wiring- plug and unplug lockable control connector • DIN rail mountable Size 00-2 • Communication Interface with Starter Network Adapter Product (SNAP) • Solid-state alarm output indication • Retrofit mounting plates for Cutler Hammer Business A200, Freedom and Advantage an 33-10 Auxiliary Contacts . . . . . . . • Manual, Automatic or Remote Reset • 2- or 3-wire control • 24V DC control power- safe, reliable global standard Technical Data. . . . . . . . . . . . . Renewal Parts. . . . . . . . . . . . . • Motor running thermal utilization indication ua ls Contents • Retrofit mounting plates for other manufacturers • Optional mounting plates with "Ease of Installation" slotted hole design • Motor temperature and power-up protection with thermal memory • Stand-Alone Overload Relay- DIN or panel mounting • Front mounted auxiliary contacts • Type 2 Coordination and "Weld Free" devices ar • Ambient compensated • Auxiliary Contacts: 1NO, 1NC, 2NO, 2NC, 1N0/1NC, logic level (1N0/1NC) • Built-in electronic interlock for FVR units • Conformal coated PWM board for environmental toughness lP • Easily accessible mounting feet for panel mounting ca • LED status indication- trip, trip class, motor thermal state, reset, overload state • Unique "Alarm without Trip" option for critical must run applications tri • Lockable overload cover protects against unauthorized adjustment and reset functions • Minimal heat- no full voltage coils -40° to 149°F (-40°- 65°C) operating temperature • Wide 3.2:1 current adjustment range • Exclusive internal 24-bit floating point math calculations with RMS calibrated current measurement • Highest immunity to ESD, harmonics - minimal Total Harmonic Distortion ww w .E lec • No control wiring needed between contactor and overload relay eliminates seal in auxiliary contacts • CA0330500 1 E For more information contact Cutler-Hammer at: 33_7 .c om NEMA Contactors & Starters Starters- FV Non-reversing and Reversing Cutler-Hammer www.cutler-hammer.eaton.com m NEMA Contactors & Starters Starters- FV Non-reversing and Reversing Cutler-Hammer .c om 33_8 March 2002 ll Electro-Mechanical Line Product Selection When Ordering Specify NEMA Size, Continuous Ampere Rating, Voltage, kW/hp, Non-reversing or Reversing and Overload Adjustment Range (Amperes) ua ls Note: •An N101 (00 - 4) consists of an N04N (Contact Block) a n d an N05N ( N on-reversing Overload Relay). •An N101 (Size 5 ) consists of a n N111F (Contactor) and an N05N (No n -r eve rs ing Overload Relay). Table 33-4. Full Voltage N on-reversing DC-Operated, Open Type Starters (Size 00- 5),G:l with 3-Pole Solid-State Overload Protection 45 3 90 4 135 5 270 2 2 1 2 3 3 5 5 2 3 7-1 /2 1 4 -45 28 - 90 42 - 135 63 - 200 7-1/2 - 42 - 1 35 84 - 270 1 25 - 400 - an 1 - 1 /2 3 1 4 - 45 28 - 90 42 - 1 35 63 - 200 575V/ 600V 1-1/2 5.0 - 1 6 8.4 - 27 1 4 - 45 31-100 460V/ 480V 1 - 1 /2 N101BSAA3A N101BSAB3A N101BSAC3A N101BSAD3A N101BSAG3A 5 N101BSOA3A N101BSOB3A N101BSOC3A N101BSOD3A N101BSOG3A N101BSOJ3A 2 7-1 / 10 10 10 N101CS1A3A N101CS1B3A N101CS1C3A N101CS1D3A N101CS1F3A N101CS1H3A N101CS1L3A 10 15 25 25 25 N101DS2F3A N101DS2H3A N101DS2K3A N101DS2N3A 15 25 30 50 50 50 N101ES3K3A N101ES3M3A N101ES3P3A N101ES3R3A - 40 50 100 1 00 75 N101ES4K3A N101ES4M3A N101ES4P3A N101ES4R3A 75 100 200 200 1 50 N101FS5P3A N101FS5S3A N101FS5T3A 7- 1 /2 - 199. 1 99 . 1 99. 1 99 . 1 99 . 248. 248. 248. 248. 248. 248. 286. 286. 286. 286. 286. 286. 286. 518. 518. 5 1 8. 518. 846. 846. 846. 846. 1 ,9 1 7 . 1 ,9 1 7 . 1 ,9 1 7 . 1 ,9 1 7 . 4,678. 4,678. 4,678. .E G) 24V DC COli voltage. Note: Price U.S.$ 380V tM 2 .25 - .8 .59 - 1 .9 1 . 4 - 4.4 2.8 - 9 .0 5.0-16 8.4-27 1 6 - 50 3-Pole Non-reversing 3-Phase 230V/ 240V ar 27 200V/ 208V lP 1 3-Phase 230V 1 1 /3 .25-.8 . 59 - 1 .9 1 .4 - 4.4 2.8 - 9.0 6.3 - 20 1 0 - 32 Max.UL Horsepower (hp) 50 Hz ca 18 115V .25 - .8 .59 - 1 .9 1 .4 - 4.4 2.8 - 9.0 6.3 - 20 9 0 1-Phase tri 00 Max. UL Horsepower (hp) 60 Hz Overload Adjustment Range (Amperes) Contiuous Ampere Rating lec NEMA Size •If required, accessories are ava ilable on Page 33-12. •The standard IT. starter is for 3-phase applications only. ww w • NEMA Size 5 i nformation is pre l i m i n a ry. Accessories . . . . . Renewal Parts . . . Technical Data . . Dimensions . . . . . Discount Symbol . For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com .......... .......... . ......... Page 33-12-33-19 Page 33-20-33-21 Pages 33-10-33-11 Pages 33-22-33-26 .......... . . . . . . . . . . 1CD1 CA03305001 E N EMA Contactors & Starters Starters- FV Non-reversing and Reversing 33-9 .c om Cutler-Hammer March 2002 IT. Electro-Mechanical Line Product Selection When Ordering Specify NEMA Size, Continuous Ampere Rating, Voltage, kW/hp, Non-reversing or Reversing and Overload Adjustment Range (Amperes) m ua ls Note: •An N501 (Size 00-4) consists of two N04N (Contact Blocks), N06N (Reversing Overload Relay), Fan n in g Strips, Mechanical Interlock and Mounting Plate. an •An N501F (Size 5) consists of two N111F (Contactors), N06N (Reversing Overload Relay), Fanning Strips, Mechanical Interlock and Reversing Wi ring Ha rness. Table 33-5. Full Voltage Reversing DC-Operated, Open Type Starters (Size 00- 5), CD with 3-Pole Solid-State Overload Protection 1 27 2 45 3 90 4 5 .25 - . 8 .59 - 1 .9 1 .4 - 4.4 2.8 - 9.0 6.3 - 20 1 0 -32 .25 - .8 .59 - 1 .9 1 .4 - 4.4 2.8 - 9.0 5.0 - 1 6 8.4 - 27 1 6 - 50 5.0 - 1 6 8.4 - 27 1 4 - 45 31 - 1 00 1 2 135 270 200V/ 208V 1 1-1/2 2 3 3 7-1 /2 1 4 - 45 28 - 90 42 - 1 35 63 - 200 1 4 - 45 28 - 90 42 - 1 35 63 - 200 42-135 84 - 270 1 2 5 - 400 3-Pole Reversing 230V/ 240V 1 - 1 /2 460V/ 480V 575V/ 600V 2 2 380V 1 - 1 /2 N501BSAA3A N501BSAB3A N501BSAC3A N501BSAD3A N501BSAG3A 3 5 5 N501BSOA3A N501BSOB3A N501BSOC3A N501BSOD3A N501BSOG3A N501BSOJ3A 10 10 10 N501CS1A3A N501CS1B3A N501CS1C3A N501CS1D3A N501CS1F3A N501CS1H3A N501CS1L3A N501DS2F3A N501DS2H3A N501DS2K3A N501DS2N3A 5 2 7-1 / 10 15 25 25 25 15 25 30 50 50 50 - - 40 50 1 00 1 00 75 N501ES4K3A N501ES4M3A N501ES4P3A N501ES4R3A - - 75 1 00 200 200 1 50 N501FS5P3A N501FS5S3A N501FS5T3A 3 7-1 /2 7-1 / 2 Price U.S.$ 3-Phase tM 18 1 /3 3-Phase 230V ar 0 .25 - .8 . 59 - 1 .9 1 .4 - 4.4 2.8 - 9.0 6.3 - 20 1-Phase 115V Max. UL Horsepower (hp) 50 Hz lP 9 Max. UL Horsepower (hp) 60 Hz .E lec 00 Overload Adjustment Range (Amperes) ca Contiuous Ampere Rating tri NEMA Size N501ES3K3A N501ES3M3A N501ES3P3A N501ES3R3A CD 24V DC coil voltage. 474. 474 . 474. 474. 474. 562. 562. 562. 562. 562. 562. 641 . 641 . 641 . 641 . 641 . 641 . 641 . 1 ,208. 1 ,208. 1 ,208. 1 ,208. 1 ,995. 1 ,995. 1 ,995. 1 ,995. 4,867. 4,867. 4,867. 4,867. 9,345. 9,345. 9,345. Note: •If required, accessories are available on Page 33-12. •The standard IT. starter is for 3-phase applications only. ww w • NEMA Size 5 information is pre l i m i n a ry. CA03305001 E Accessories . . . . . . . . . . . . . . Renewal Parts . . . . . . . . . . . . . Technical Data . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . Discount Symbol . . . . . . . . . . For more information contact Cutler- Hammer at www.cutler-hammer.eaton.com Page 33-12-33-19 Page 33-20-33-21 Pages 33-10-33-11 Pages 33-22-33-26 1CD1 .c om Cutler-Hammer N EMA Contactors & Starters Technical Data 33_10 March 2002 IT. Electro-Mechanical line Table 33-6. Specifications I Size 00, 0 Overall Dimensions in Inches (mm} GJ- wx hx d 1 .8 x4.4x 2.4 (45x 1 1 1 x60) Non-reversing Contactor I Size3,4 I Size2 I Size 1 2 . 1 x4.5x2.4 (54x 1 1 3x60) 3.0 X 5.9 X 3 . 1 (76 X 1 50 X 79) 4.1 X 8.0 X 3.5 ( 1 05 X 203 X 90) 3.0 X 5.9 X 3.1 (76 X 1 50 X 79) 4.1 X 8.0 X 3.5 ( 1 05 X 203 X 90) 5.7 X 1 9.4 X 7.0 ( 1 45 X 492 X 178) 6.7 (3.05) 20.0 (9. 1 ) 7.1 (3.20) 27.0 ( 1 2.3) Reversing Contactor 3.8 X 5.9 X 2.7 (96 X 149 X 69) 4.5 X 5.9 X 2.6 ( 1 1 4 x 1 49 x 67) 6.2 X 7.4 X 3.3 ( 1 58 X 1 88 X 84) Reversing Starter 3.8 X 5.9 X 2.7 (96 X 149 X 69) 4.5 X 5.9 X 2.6 ( 1 14x 1 49x67) 6.2 X 7.4 X 3.3 ( 1 58 X 188 X 84) Non-reversing Contactor .7 (.31) .9 (.42) 2.8 ( 1 .27) Non-reversing Starter .9 (.40) 1 .2 (.53) 2.9 ( 1 .32) 1 .8 X 4.4 X 2.4 (45 X 1 1 1 X 60) Non-reversing Starter 2 . 1 x4.5x2.4 (54x 1 1 3x60) We1ghts m lb. (kg} 2.6 ( 1 .17) 2.0 (.90) 2.6 ( 1 .20) 7.1 (3.20) .95 X 2.88 (24 X 73) h Non-reversing Contactor 1 .33x4 (33.8 X 1 0 1 ) 1 .46 X 4. 1 0 ( 3 7 X 1 04) Non-reversing Starter 1 .33 X 4.62 (33.8 X 1 1 7.3) 1 .46 X 5.04 (37 X 1 28) Reversing Starter 3. 1 5 X 5.36 (80 X 136) Panel-Vertical Yes DIN Rail Mountable Yes® Panel-Horizontal Yes Yes Yes -40° to + 1 49°F (-40° to +65°C) -40° to + 1 49°F (-40° to +65°C) YesC2J Temperature Operating I I 690V Insulation Voltage (U1} I 1 6 kV Impulse W ithstand Voltage (Uimp} Electrical life ®JJ AC-2, AC-3 (@ max. amps.) 1 ,000,000 - 3,000,000 AC-4 (@ max. amps.) AC-4 Operating Current (le) 48.0 (21 .8) 1 .33x4. 1 4 (33.8 X 1 05) Consult factory 5.51 X 6.89 ( 1 40 X 1 75) 7.88 X 9.06 (200 X 230) 1 .33 X 4 . 1 4 (33.8 X 1 05) Yes Yes Yes Yes@ No No Yes -40° t o + 149°F (-40° to +65°C) -58° to + 176°F ( -50° to +80°C) Yes -40° to + 1 49°F (-40° to +65°C) -58° to + 176°F ( -50° to +80°C) I 690V I 690V 1 8,000,000 1 8.ooo.ooo 1 6 kV 1 6 kV Yes -40° to + 149°F (-40° to +65°C) -58° to + 1 76°F (-50° to +80°C) I 690V 1 6 kV 1 5,000,000 800,000 - 2,000,000 800,000 - 1 ,500,000 500,000 - 1 ,000,000 50 85 1 30 250 TBD 32 50 100 200 TBD 32 50 1 00 1 50 TBD 24V DC 24V DC 24V DC lec AC-2, AC-3 Operating Cu rrent (le) 1 1 0,000,000 1 1 .8x 1 9 .4x7.2 (300 X 492 X 1 83) 1 ,000,000 - 2,000,000 Current Ratings@ 480V Maximum AC-1 Thermal Current lth I 690V tri 1 10,000,000 Mechanical life -58° to + 1 76°F (-50° to +80°C) ca -5SO to + 176°F (-50° to +80°C) Storage 3 . 1 5 X 5.36 (80 X 1 36) 1 1 .7 X 1 3.9 X 7.2 (296 X 354 X 1 83) 55.0 (25.0) 7.88 X 9.06 ( 200 X 230) .95 X 2.88 (24x 73) 5.5 X 1 3 .9 X 7.0 ( 1 40 X 354 X 178) 1 6.8 (7.60) 5.51 X 6.89 ( 1 40 X 1 75) lP . . Mountmg Pos1t10ns 3. 1 5 X 5.36 (80 X 136) ar 3. 1 5 X 5.36 (80 X 136) Reversing Contactor 1 6.9 (7.67) 6.9 (3.13) 1 .9 (.86) Mountmg Hole Spacmg m Inches (mm}- wx 8.5 X 9.5 X 3.8 ( 2 1 6 X 242 X 97) an Reversing Starter 8.5 X 9.5 X 3.8 (2 1 6 X 242 X 97) tM Reversing Contacto r I Size 5 ua ls I Description .E Operat1on Performance Coil Voltage (nominal) 24V DC 24V DC Coil Insulation Rating 1 80°C 1 80°C Drop-Out Time (ms) 0 5 5 Coil Operating Voltage Range (V DC) Pull-In Time (ms) 0 I w Mechanical Operatmg Rate 20 - 28 14 1 3/sec 20 - 28 14 I 3/sec Cil Auxi l i a ries add .9 1 " (23 m m ) to depth for sing le, .50 " (30 mm ) for d u a l . 20 - 28 1 80°C 24 11 I 2 /sec 20 - 28 1 80°C 31 16 I 2 /sec 20 - 28 1 80°C TBD TBD 1 1 /sec C2J N o n-reversing contactors and starters only. ww 0 See Technical Data in Publication N o . CA03403002E, Life-Load Curves, for maxi m u m operations per frame size at va rious amperes. -� Exc l u d i ng debounce time of 50 ms. (5) Prel i m i n a ry data. For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com CA0330500 1 E N EMA Contactors & Starters Technical Data March 2002 IT. Electro-Mechanical line 1 4 -8 AWG ( 1 .5 - 1 0 mm2) Power Terminals .45 "( 1 1 mm) Strip Length 20 lb-in (2.2 Nml per 1 4 - 10 AWG ( 1.5 - 6 mm2) ; 25 I b-in (2.8 Nml per 8 AWG ( 1 0 mm2) Torque (max.) Driver 35 I b-in (4.0 Nm) per 1 4 - 10 AWG ( 1 .5 -6 mm2) ; 40 I b-in (4.5 Nml per 8 AWG ( 1 0 mm2) ; 45 I b-in (5.0 N m ) per 6 - 4 AWG ( 1 6 mm2) 4 5 l b -i n (5. 0 Nml 250 I b-in (28 Nml 550 I b-in (62 N m ) 22 - 1 2 AWG (.5 - 25 mm21 5/32 " (4 mm) Hex Key 22 - 1 2 AWG ( .5 - 25 mm2 ) 5/1 6 "(8 mm) Hex Key 5/1 6 " (8 mm) Hex Key . 5 "( 1 2 mml 22 - 1 2 AWG (.5 - 25 mm2 ) Control Termi nals (+ a n d -I 1 4 -12 AWG ( 1 . 5 - 2. 5 mm2 ) 1 4 - 1 2 AWG ( 1 . 5 -2.5 mm2 ) Torque I b-in ( N m ) 4.5 lb-in (0.5 Nml 4.5 I b-in (0.5 N m ) 1 1 Environmental 1 5G 1 5G Shock Vi brati on Pollution Deg ree 3 3 Altitude !i� 2000 Meters 2000 Meters 1 Cmls Pull-In Ti me (ms) - Excluding debounce time of 50 ms 1 3.3 In cl u ding debou nce ti me @ 24V DC Drop-Out Time-Excluding debounce time of 50 ms '· 63.3 37 1 .25 "(7 mml 1 5G 5G 5G 1 1 26.9 2000 Meters 32.8 65.3 7 1 .6 82.8 95 27 XJN N_11A N_11B--XJN N_01B 3A N_11C- -X3N A B B 3A N_01C N--1D---3N--1E__ _3_ N--1F___3_ '· mm 27 45 45 54 Wattage Amps 1 .3 3.7 3.2 4.2 .0 54 .15 .13 .18 c c D E F 'j) @ 3.6 5.0 5.6 54 76 1 05 140 .15 .21 .23 Inrush Wattage 20 80 80 90 90 130 140 0 Amps Duration (msecs) .83 3.3 3.3 3.8 30 50 50 50 50 65 85 3.8 5.4 5.8 @ Cf\ _ in dicates missing digit/character of the Cata log N u m ber; may have m u lti p l e values. Consult facto ry. .E ·' Sealed In tri Frame lec Catalog Number·': Note: At other temperatures expressed in oc, for either inrush or sealed, use the 20°C value from the table in the following: ww w Watts=W2o [1 . 1 - .005(T) a n d Amps= A20 [1 . 1 - .005(T) ] For example,i n rush requirements for a D Frame Star ter at -25°C would be: WattS= 1 30 [1 . 1 - .005 (-25) ]= 1 60 Amps= 5.4 [1 . 1- .005 (-25) ]= 6.6 CA0330500 1 E For more information contact Cutler-H a m mer at: 1 5G 5G 2000 Meters Table 33-7. 24V DC Power Supply Requirements@ &a•F (20•C) (see Note below) Contactor/Starter Size .25 " (7 m m ) 3 2 1 .6 1 9.8 1 3 1 5.3 23 Above 2000 meters, consult factory. 4.5 lb-in (0.5 Nml 2000 Meters 1 3. 8 1 2. 2 4.5 I b-in (0.5 Nml 3 19.2 22 - 1 2 AWG (.5 - 25 mm2 ) 4.5 I b-in (0.5 Nml .25 " (7 mm) ca @ 26.4V DC 22 - 1 2 AWG (.5 - 25 mm2 ) 1 4 - 1 2 AWG ( 1 .5 -2.5 mm2 ) 1 lP 17.2 @ 20.4V DC @ 24.0V DC 1 .5 " (40 mml 1 4 - 1 2 AWG ( 1 . 5 - 2.5 mm2 ) ar 1 .8 " (21 mm) (2) 4 AWG -250MCM ( 1 6 -1 20 mm2) 1 4 - 1 2 AWG ( 1 .5 - 2.5 mm2 ) 1 5G 5G 5G EMC Environment .7 "( 1 8 m m ) tM .25 " (7 mm) .25 " (7 mm) Strip Length (2) 6 - 3/0 AWG ( 1 6 - 70 mm2) 4 AWG - 600MCM ( 1 6 -300 mm2) (2) 1 4 -2 AWG ( 1 .5 -25 mm2) Control Terminals Conductors per termi nal 6 AWG - 250MCM ( 1 6 - 1 20 mm2) I Size 5 (2) 1 4 - 6 AWG ( 1 .5 - 1 6 mm2) 3 mm Hex Key 2.5 mm Hex Key I Size 3,4 1 4 - 1 AWG ( 1 .5 - 35 mm2) 14 - 4 AWG ( 1 .5-16 mm2) (2) 1 4 - 1 0 AWG ( 1.5 - 4.0 mm2) 2 Conductors per terminal I Size 2 I Size 1 ua ls I Size 00,0 AWG Wire Range (Stranded or Solid) an I Description Table 33-6. Specifications, continued 33-11 .c om Cutler-Hammer www.cutler-hammer.eaton.com 1 m Cutler-Hammer NEMA Co�tactors & Starters Accessones .c om 33_12 March 2002 ll Electro-Mechanical line Modular Components- Contactor Field Assembly FVNR Non-reversing Coil Controller Contactor El EXAMPLE FOR A FULL VOLTAGE NON-REVERSING CONTACTOR: N02NCXCXNN (2) NEMA = N111CS1X3N Interlock .t:��·· . + . I I Mechanical Reversing Coil Controller Contact Blocks Reversing Kit I + (2) Fanning Strips Mounting Plate an + + + FVR Contactor - tM N04NCS1X3N ua ls NEMA Contact Block Figure 33-1. Modular Contactor Assembly NEMA Contact Block ca + tri . 5� FVNR Starter Non-reversing Overload Relay .. � lP Modular Components- Starter Field Assembly ar EXAMPLE FOR A FULL VOLTAGE REVERSING CONTACTOR: (2) N04NCS1X3N + N03NCXCXNN + EMRKTC (REVERSING KIT)= N511CS1X3N Reversing Kit (2) NEMA lec EXAMPLE FOR A FULL VOLTAGE NON-REVERSING STARTER: N04NCS1X3N + N05NCXRL3A = N101CS1L3A Reversing Overload Relay .E Contact Blocks + I Mechanical Interlock I I (2) Fanning Strips + Mounting Plate + FVR Starter - EXAMPLE FOR A FULL VOLTAGE REVERSING STARTER: (2) N04NCS1X3N + N06NCXRL3A + EMRKTC (REVERSING KIT)= N501CS1L3A ww w Figure 33-2. Modular Starter Assembly For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com CA0330500 1 E NEMA Contactors & Starters Accessories March 2002 IT. Electro-Mechanical Line NEMA Contact Block I I SIZE 00 0 1 2 3 4 Amperes 9 18 27 45 90 135 I Catalog Number N04NBSAX3N N04NBSOX3N N04NCS1X3N N04NDS2X3N I I Size Non-reversing - N04NES3X3N N04NES4X3N - 00 0 N02NBSAXNN N02NBSOXNN N02NCS1XNN N02NDS2XNN 1 2 3 4 5 - N02NES3XNN N02NES4XNN N02NFS5XNN + + N05N = N06N = N 1 0 1 ; N04N N501 ; N04N + + N02N N03N = = 00 0 1 2 N 1 1 1 (45 - 1 40 mm ) N5 1 1 (45 - 1 40 m m ) tM • N04N I PriceU.S.$ - Reversmg Note: •N04N I Catalog Number m Table 33-10. NEMA Coil Controller - Non-reversing Price U.S.$ an Table 33-8. NEMA Contact Block ua ls NEMA Coil Controller 33-13 .c om Cutler-Hammer 3 4 5 - N03NES3XNN N03NES4XNN EMUCCF - ar NEMA Solid-State Overload Relay- Non-reversing N03NBSAXNN N03NBSOXNN N03NCS1XNN N03NDS2XNN lP NEMA Overload Relay- Reversing Table 33-9. NEMA Solid-State Overload Relay - Non-reversing .25 - .8 .59 - 1 .9 1 .4 -4.4 2.8 - 9.0 00 6.3 - 20 1 0 - 32 0 .25 - .8 .59 - 1 .9 1 .4 - 4.4 2.8 - 9.0 5.0-16 8.4-27 1 6-50 3 4 42 - 1 35 63 - 200 42 - 1 35 63 - 200 42 - 135 84 - 270 1 25 - 400 ww w 5 5.0 - 1 6 8.4 - 27 1 4 - 45 3 1 - 100 .E 2 CA03305001 E Price U.S.$ N05NBSAA3A N05NBSAB3A N05NBSAC3A N05NBSAD3A N05NBSOG3A N05NBSOJ3A N05NCS1A3A N05NCS1B3A N05NCS1C3A N05NCS103A N05NCS1F3A N05NCS1H3A N05NCS1L3A lec 1 Catalog Number ca Overload Adjustment Range (Amperes) tri Size N05NDS2F3A N05NDS2H3A N05NDS2K3A N05NDS2N3A N05NES3K3A N05NES3M3A N05NES4P3A N05NES4R3A N05NFS5P3A N05NFS5S3A N05NFS5T3A Table 33-11. NEMA Overload Relay - Reversing - Size - - 00 - 0 1 - - - 2 - - 3 4 5 Overload Adjustment Range (Amperes) .25 .8 .59 - 1 .9 1 .4 - 4.4 2.8 - 9.0 Catalog Number Price U.S.$ N06NBSAA3A N06NBSAB3A N06NBSAC3A N06NBSAD3A 6.3 - 20 1 0 -32 N06NBSOG3A N06NBSOJ3A .25 - .8 .59 - 1 .9 1 .4 - 4.4 2.8 - 9.0 5.0 - 1 6 8.4 - 27 1 6 - 50 N06NCS1A3A N06NCS1B3A N06NCS1C3A N06NCS103A N06NCS1F3A N06NCS1H3A N06NCS1L3A 5.0 1 6 8.4 - 27 1 4 - 45 3 1 - 1 00 N06NDS2F3A N06NDS2H3A N06NDS2K3A N06NDS2N3A 1 4 - 45 28- 90 N06NES3K3A N06NES3M3A 42 - 135 63-200 N06NES4P3A N06NES4R3A 42 - 135 84 - 270 1 25 - 400 N06NFS5P3A N06NFS5S3A N06NFS5T3A Discount Symbol . . . . . . . . .. . . . . . . . . . . . . .. . For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com - - - - - - - 1CD1 Cutler-Hammer NEMA Co�tactors & Starters Accessones .c om 33_14 March 2002 IT. Electro-Mechanical Line Table 33-14. IEC Ratings Auxiliary Contacts AC-15 DC-13 Ue Voltage 24 48 m 1 25 5 2.5 Ue Voltage 1.1 .55 le Amps. 48 8 240 4 1 20 6 440 2 ua ls 250 le Amps. Table 33-15. NEMA A600 Ratings Current Auxiliary Contacts are available for mounting on IT. Electro-Mechanical Contactors and Starters. The various choices available for non-reversing models are shown in Tables 33-12 and 33-13, and their ratings in Tables 33-14-33-16. For reversing models, the number of auxiliaries indicated is for each of the contactors/starters in the assembly. Size 2 Size 3,4 3 3 3 2 2 3 2 2 3 240 480 600 Make and Interrupting 60 30 15 12 Conti nuous 10 Break an EMA13 EMA14 1 N0- 1 NC EMA15 3 2N O EMA16 3 Logic Level 1 N0-1 NC EMA70 3 3 3 2 3 3 2 2 1 NO 1 NC 3 3 Price u.s.$ 20.90 20.90 28.00 ar 3 3 Catalog Number Contact Type [7] 2NC EMA17 lP 3 Size 1 tM Top Mounted (Maximum Circuits per Contactor/Starter) Size 00,0 120 Thermal 6 10 � 3 1 .5 10 10 10 10 1 .2 10 10 Table 33-16. NEMA P300 Ratings Table 33-12. Auxiliary Contact Availability - Sizes 00- 4 Contactor/Starter Size AC Voltage 28.00 I Current Make and Interrupting Break Continuous Thermal DC Voltage ___--1 .� :..__ ,::.� ..::. :..:. .:: ,_ 125 250 1.1 1.1 5 5 1 .55 5 .55 5 28.00 33.00 \1':, One EMA70 contact may be used in the center position in conjunction with two EMA15, EMA16 o r EMA17 contacts i n the center positions. 3 1:0 N r� '1f NO NC 14 22 EMA16 13 1 1 )) NO 14 23 NO 24 tri 1 EMA 1 5 Figure 33-3. Connecting Diagram - Sizes 00- 4 EMA70 EMA17 , r �, �'I( f�c ca EMA14 EMA13 NC NC 12 22 N Table 33-13. Auxiliary Contact - Size 5 1 1 3 Description Catalog Number 1 NO Base auxiliary (max. 1 per side) EMASB13 1 NO Base auxil iary (max. 1 per side) Base auxil iary (max. 2 Add-on auxiliary per side) EMAS B 1 3 or EMAS B 1 5 required .E 2 Contact Type !71 1 N0-1 NC 1 2 lec Front or Side Mounted 0- Maximum (141 Total Circuits Size 5 1 NC 1 N0 - 1 N C 1 N0- 1 NC . . Base auxi liary (max. 2 Add-on auxil iary per side) EMAS B 1 3 or EMAS B 1 5 required Base auxiliary (max. 1 Add-on auxil iary per side) EMAS B 1 3 or EMAS B 1 5 required Front mou nted (max. 3) EMASB15 Price U . S. $ 43.00 43.00 EMASA13 43.00 EMASA14 58.00 EMASA15 58.00 EMA70 33.00 ww w Cii Maximu m (3) auxi liaries per side . Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com 1CD1 CA03305001 E NEMA Co�tactors & Starters Accessones March 2002 IT. Electro-Mechanical line Reversing Kits Mounting Plates and DIN Rails 33-15 .c om Cutler-Hammer Includes Fanning Strips, Mechanical Interlock, Mounting Plate and hardware. Table 33-19. Reversing Kits Description 00 ,0 For Contactor and Starter 1 For Contactor and Starter 3, 4 Catalog Number 1 2 3, 4 5 Stand-Alone Solid-State Overload Panel/ DIN Catalog Number Catalog Number Price u.s.$ Price U . S. $ - EMA10B - EMA11B - EMA9C - EMA10C - EMA11C - EMA9D - EMA10D - EMA11D - EMA9E - EMA10E - EMA11E EMA9F - EMA10F - EMA11F Table 33-18. Fanning Strips Wye-Delta 00 ,0 EMFRB - EMFWB - EMFRC - EMFWC - EMFRD - 3, 4 5 EMFRE EMFRF - EMFWD - - EMFWE - - EMFWF - ww w .E lec Consult factory. EMRSKF tri Ring Terminals - lP 2 - EMRCKF Price U.S.$ ca 1 Catalog Number - EMRKE - Reversing Price U . S. $ - EMRKD - NEMA Size Catalog Number EMRKC Note: Also order separately the appropriate contact blocks and overload relay. EMA9B Fanning Strips For Starter 5 - tM 00 ,0 Price u.s.$ Metal Combo Device Plate Non-reversing EMRKB an Metal Reversing Contactor/Starter Plates Price U.S.$ ar NEMA Size For Contactor 5 Table 33-17. Mounting Plates/DIN Rails For Contactor and Starter For Contactor and Starter 2 Catalog Number ua ls NEMA Size CA03305001 E Discount Symbol . For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com . . . . . . . . . . . . . . . . . . . . . . . 1CD1 Cutler-Hammer NEMA Co�tactors & Starters Accessones .c om 33_16 March 2002 IT. Electro-Mechanical Line DeviceNet Starter Network Adapter Product (DSNAP) Table 33-20. IEC SNAP Connectivity General Features • Communication to DeviceNet con suming one DeviceNet MAC ID IEC E101, E501 m • Advanced configuration using CH Studio software • Includes pre-wired starter interconnect cable Comprehensive Motor Data and Control • RMS average current Size 45 mm B 54 mm 76 mm 105 mm • %thermal memory • Integral contact position detection an • Operating status and fault codes 1 40 mm • At speed (soft starters) • START/STOP control Catalog Number 0778-DSNAP with 54 mm IT. Starter Frame Continuous Ampacity Rating 1 8 Amp 25 Amp c 32 Amp ua ls • Manually set MAC ID and baud rate; configuration using a software application is not required for nor mal operation 40 Amp 50 Amp D 65 Amp 85 Amp 1 00 Amp E 1 25 Amp 1 60 Amp 200 Amp F 250 Amp 3 1 5 Amp 400 Amp • Table 33-21. NEMA SNAP Connectivity Extended Starter Capabilities NEMA N101,N501 • Ground fault detection (with accessory) Size Fault log • Start-up nuisance trip avoidance (adjustable) ar • • Current level warning (adjustable) • Underload warning (adjustable) Approvals 00 0 1 • CE • CSAC22.2 No. 14-95 (pending) 9 18 27 45 4 1 35 3 90 270 Table 33-22. S751 SNAP Connectivity I S751 Soft Start 1 54 mm 1 27 Amps w .E lec tri The IT. DSNAP is designed for use with the same 24V DC power as the starter. A starter power sensing circuit indi cates to the user that the Starter does not have 24V DC power, signaling a fault or an E-Stop. Continuous Ampacity Rating 2 5 • UL508 ca The product greatly increases the func tionality of Eaton's Cutler-Hammer Intelligent Technologies (IT.) Electro mechanical Starter and S751 Soft Start with the addition of enhanced features. Trip Reset lP The DeviceNet Starter Network Adapter Product (DSNAP) is a front mount device that serves as a single node on DeviceNet, providing commu nication capability, control and moni toring to Eaton's Cutler-Hammer Intelligent Technologies (IT.) Electro mechanical Starters, as well as the S751 Soft Start. as listed in Tables 33-20- 33-22. tM • RUN/FORWARD-REVERSE control G I I Application In a typical application, the DSNAP front mounts to an IT. starter or soft start.The DSNAP connects directly to DeviceNet, allowing for control and monitoring of the starter/soft start. A PC or PLC serves as the central control and scans the DSNAP for motor con trol and monitoring information. IT. Combo Starter with Cover Control Device Net I ww Figure 33-4. Typical DSNAP Application For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com CA0330500 1 E NEMA Co�tactors & Starters Accessones March 2002 IT. Electro-Mechanical Line Table 33-23. DeviceNet Specifications DeviceNet Connections Front Group 2 Master Slave Connection Set Polling Bit Strobe Explicit NoUCMM DeviceNet Baud Rate r [P l 1 25K, 250K, 500K 2.4 r-(62) Table 33-24. DSNAP Specifications I Description I Specifications Transportation Temperature Humidity Side b ua ls TBD Module Current Draw 33-17 .c om Cutler-Hammer 1 .0 -1 �(26) 95% non-condensing Storage c ED b h.-- 1 .3 ----I (32) Humidity 95% non-condensing Table 33-25. Product Selection I Description Operating Temperature TBD Altitude Above 2000 meters (6600 feet) consult factory Humidity 15 g's ha lf-wave sinusoidal 1 1 msecs Pollution Degree IEC60947-1 3 IP20 - TBD - ww w .E lec tri ca lP Enclosure 5 - 57.5 Hz ( 1 00 - 1 7 msecs) @ .3 mm SA 57.5 - 1 50 Hz ( 1 7 - 6.7 msecs) @ .35 mm SA Auxi l i a ry Contact and Jumper (for Full Voltage Reversing) D77B-DSNAP ar Vibration I Catalog Number I Price u.s. sl Device Net Starter Network Adapter Product and Prewired Starter Interco nnect Cable tM 95% non-condensing Shock an Figure 33-5. DSNAP Approximate Dimensions in Inches (mm) Temperature CA03305001 E Discount Symbol . For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com . . . . . . . . . . . . . . . . . . . . . . . 1CD1 Cutler-Hammer N EMA Co�tactors & Starters Accessones .c om 33_18 March 2002 ll Electro-Mechanical Line Table 33-26. IEC SNAP Connectivity General Features GCPort Starter Network Adapter Product (GSNAP) • Communication to QCPort consum ing a single QCPort ID IEC E101, E501 m • Advanced configuration using CH Studio software • Includes pre-wired starter interconnect cable Comprehensive Motor Data and Control • RMS average current • Integral contact position detection • At speed (soft starters) • START/STOP control tM • Trip Reset 54 mm 1 8 Am p 25 Amp c 76 mm 32 Amp 1 40 mm 40 Amp 50 Amp 65 Amp D 85 Amp 100 Amp 1 25 Amp E 1 60 Amp 200 Amp 250 Amp F 315 Amp 400 Amp NEMA N101, N501 • Ground fault detection (with accessory) Size • Fault log 00 ar • Current level warnings (adjustable) • Underload warnings (adjustable) lP Approvals • CE ca • CSAC22.2 No. 14-95 (pending) lec tri The IT. QSNAP is designed for use with the same 24V DC power as the starter. A starter power sensing circuit indicates to the user that the Starter does not have 24V DC power, signaling a fault or an E-Stop. with OS NAPs I\: C!l (!) r-r\l 0 I r- � ,. ! � ...\l.,..... ]o i r- 1 0 r- � ,------ �r-Io r 1 I r- � Continuous Ampacity Rating 9 18 27 2 45 4 135 3 90 270 Table 33-28. S751 SNAP Connectivity I S751 Soft Start 1 54 mm 10 � IT. Starters 0 5 • UL508 IO ��G�eway Table 33-27. NEMA SNAP Connectivity Extended Starter Capabi lities • Start-up nuisance trip avoidance (adjustable) The product greatly increases the func tionality of Eaton's Cutler-Hammer Intelligent Technologies ( IT.) Electro mechanical Starter and S751 Soft Start with the addition of enhanced features. .E B Continuous Ampacity Rating • RUN/FORWARD-REVERSE control The QCPort Starter Network Adapter Product (CSNAP) is a front-mount device that serves as a single QCPort device, providing communication capability, control and monitoring to Eaton's Cutler-Hammer Intelligent Technologies ( IT.) Electromechanical Starters, as well as the S751 Soft Start, as listed Tables 33-26 - 33-28. ��� ��n 45 mm an • Operating status and fault codes PC or PLC Size 1 05 mm • %thermal memory Catalog Number 0778-QSNAP with 54 mm IT. Starter Frame ua ls • Manually set Group ID; configuration using a software application is not required for normal operation 1 27 Amps Application System Power Supply ,--- l li"ll � In a typical ap plication, the QSNAP front mounts to an IT. starter or soft start. The QSNAP connects direct l y t o QCPort, allowing for control and monitoring of the starter/soft start. A PC or PLC serves as the central control, and scans the DeviceNet Adapter (D77D-DNA), retrieving the QSNAP's motor control and monitoring information. ww w F1gure 33-6. Typical OSNAP Application For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com CA0330500 1 E NEMA Contactors & Starters _ Accessones March 2002 IT. Electro-Mechanical Line Table 33-29. QSNAP Specifications I Specifications I Description Front Side Transportation Temperature J 95% non-condensing H u m idity Storage Temperature -581 to 1 76YF (-50Yto 80YC) ua ls 95% non-condensing H u m idity Operating Temperature TBD Altitude Above 2000 meters (6600 feet) consult factory 95% non-condensing H u midity 1- 5 - 57.5 Hz ( 1 00 - 1 7 msecs) @ 0.3 mm SA 57.5 - 1 50 Hz ( 1 7 - 6.7 msecs) @ 0.35 mm SA 3 I 1 .0 -1 (26) Table 33-30. Product Selection I Description IP20 I 1--- J I 1 .3 --------1 (32) Figure 33-7. QSNAP Approximate Dimensions in Inches (mm) an Pollution Degree IEC60947-1 Enclosure I 15 g's half-wave sinusoidal 1 1 msecs Shock Vibration 33_19 .c om Cutler-Hammer tM QCPort Starter Network Adapter Product and Prewired Starter I nterconnect Cable D77B-OSNAP - TBD - ww w .E lec tri ca lP ar Auxiliary Contact and J u m per (for Full Voltage Reversi n g ) I Catalog Number I Price u.s. sl CA03305001 E Discount Symbol . . For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com . . . . . . . . . . . . . . . . . . . . . . 1 CD1 Cutler-Hammer .c om NEMA Contactors & Starters Renewal Parts 33_20 March 2002 IT. Electro-Mechanical Line Contact Kits Din Rail Catch lugs \I/ Ill Table 33-34. Lug Kits Table 33-33. DIN Rail Catch NEMA Size Description Catalog Number 00 - 1 Catch with Leaf Spring & Pad EMDRCB EMDRCD Table 33-31. Contact Kits 40 Amp 50 Amp 1 1 2 2 2 3, 4 3, 4 3, 4 5 5 5 65 Amp 85 Amp 1 00 Amp 1 25 Amp 1 60 Amp 200 Amp 250 Amp 3 1 5 Amp 400 Amp Catalog Number - Bus Bars - EMCKT125 EMCKT160 EMCKT200 - EMCKT250 EMCKT315 EMCKT400 3, 4 5 5 5 - EMCKT65 EMCKT85 EMCKT100 - 5 Price U.S.$ EMCKT40 EMCKT50 1 2 Description Catalog Number Lug EMLUGC - EMLUGD - Lug Lug Horizontal Box Lug Kit Vertical Box Lug Kit Dual Lug Kit Ring Lug Kit Price U.S.$ EM LUGE - EM LUG FA - EMLUGFB - EMLUGFC EMLUGFD - tM Contact Kit Description - NEMA Size ar NEMA Size Price U.S.$ an Catch with Leaf Spring & Pad 2 ua ls m Ill - ca lP Coils Table 33-35. Bus Bars NEMA Size Description Catalog Number 00, 0 For Contactors & Starters EMBBB Table 33-32. Coils CD Size 1 Coil Size 2 Coil Size 3, 4 Coil EMCC - EMCD - EMCE - EMCF - 3, 4 3, 4 5 For Starters For Reversing Contactors & Reversing Starters For Starters For Reversing Contactors & Reversing Starters Overload Relay - EMBBC EMBBRC - EMBBD EMBBRD - EMBBE EMBBRE - EMBBOF - For reversi n g contactors and starters, order two. ww w CD 2 2 Price U.S.$ For Starters For Reversing Contactors & Reversing Starters .E Size 5 Coil Catalog Number lec Description tri 1 1 Price U.S.$ Discount Symbol . . . For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com . . . . . . . . .. . . .. . . . . . . . 1 CD1 CA03305001 E NEMA Contactors & Starters Renewal Parts March 2002 IT. Electro-Mechanical line ua ls Connectors Table 33-36. Control Terminal Connectors Terminals 4 5 -+pF 8 8 8 8 (1) (1) (2) (2) (1) (1) (1) (1) 5 5 5 5 8 5 8 5 (1) 8 (2) 5 (1) 5 CD 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 -+PF -+PF -+PF -+PF R R R R -+PFR RFP+-+PFR RFP+- 1 1 1 1 2 2 2 2 3 3 3 3 -+PF R 1 23 RFP+-+PF R 1 23 R FP+- -+PF R 1 23 RF P+-+PF R Description Size Size 00 - 1 Coil Controller 00 - 1 Size 2 - 4 Coil Controller Reversing Coil Controller Overload (except Size 5) Reversing Overload (Size 5) Size 5 Contactor Size 5 Contactor Size 5 Reversing Contactor Size 5 Reversing Contactor Size 5 Overload Size 5 Overload Size 5 Reversing Overload Size 5 Reversing Overload Size 5 Reversing Overload Size 5 Reversing Overload Size 5 Reversing Overload 00 - 5 00 - 5 00 - 4 00 - 4 5 5 5 5 5 5 5 5 Used With ® Catalog Number CD - 02N - XCXNN EMA78L 02N - XCXNN - 03N - XCXNN - 05N - XR - 3A - 06N - XR - 3A EMA76L EMA76L EMA76L EMA76L - an Pitch (mm) - 111F - X3N - 111F - X3N - 511F - X3N - 511F - X3N tM No. of Pins 5 5 5 EMA76L lP 00, 0 00, 0 For Starters For Reversing Contactors EMOCSB EMCCCB 1 1 2 2 For Starters For Contactors For Starters For Contactors .E 3, 4 3, 4 For Starters For Reversing Contactors For Starters For Contactors - EMOCSD EMCCCD - EMOCSE EMCCCE - EMOCSF EMCCCF I - - ww w 5 5 EMOCSC EMCCCC Price U.S.$ CA0330500 1 E For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com Price U.S.$ - - - 501F - - - 3A - 501F - - - 3A - 501F - - - 3A ca tri Catalog Number lec Description m - EMA77L EMA76L Table 33-37. Overload and Coil Controller Covers NEMA Size EMA77L - 05NFXR - 3A - 05NFXR - 3A - 05NFXR 3A - 05NFXR _ 3A ar Suffix L i n dicates locking. ® _ i ndicates missing digit of the Catalog N u m ber; may have m u ltiple values. Overload and Coil Controller Covers 33-21 .c om Cutler-Hammer - EMA76L - EMA77L - N�MA �ontactors & Starters D1mens1ons Cutler-Hammer .c om 33_22 March 2002 IT. Electro-Mechanical Lin e Non-reversing Contactors ( Sizes 00 - 1 ) Table 33-38. Approximate Dimensions in Inches (mm) Depth w/ Auxiliary Depth added w/ DIN Rail Width Height Mtg. Hole to Top DIN Rail to Top A B c D E F G H J K 1 .8 (45) 4.4 (111) 2.4 (60) 3.6 (91 ) .1 (3) 1 .33 (33.8) 4.0 (101) .2 (5) .9 (23) (3) #8 M4 2.1 (54) 4.45 (1 13) 2.4 (60) .1 (3) 3.6 (9 1 ) ---t::=:"i •1 Li ne Termina l s ( 1 L 1 , 3 L 2 , 5 L3) c D 1 .46 (37) "I 0 Standard DIN Rail 1 .38 X .3 (35 X 7.5) (Optional M o u nting) 1'----'-r-;-::-"--' Control line load p a R .7 (19) 1.2 (30) 1 .2 (30) .8 (20) (3) #8 M4 .7 (19) 1 .2 (30) 1 .2 (30) � Dual Auxi l i ary Reduce D i m " D " / 0 .31 (8) for the Single Auxiliaries � Load Terminals ar (2 T 1 , 4 T2, 6 T3) '+--- Control Terminal Block w .E lec tri ca Figure 33-8. Approximate Dimensions - Inches (mm) lP E .2 (5) 4.1 ( 1 04) Terminals ua ls 1 Depth an 00, 0 Req. Mtg. Screws Height ww m Mounting Holes Overall Width tM NEMA Size For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com CA03305001 E N�MA �ontactors & Starters D1mens1ons 33-23 .c om ' Cutler-Hammer M a rch 2002 IT. Electro-Mechanical Line Non-reversing Contactors (Sizes 2 - 4) C'J Table 33-39. Approximate Dimensions in Inches (mm) Depth Depth w/ Auxiliary Depth added w/ DIN Rail Width Height Mtg. Hole to Top DIN Rail to Top A B c D E F G H J 3.0 (76) 5.9 ( 1 50) 3.1 (79) 4.2 ( 1 07) .2 (4) .94 (24) 2.87 (73) .5 (13) 4.1 ( 1 05) 8.0 (203) (i) Sizes 5, consult factory. 3.5 (90) 4.7 ( 1 1 9) -�-0� Line Terminals (1 L 1 . 3 L2, 5 L3) 1 .33 (33.8) - 1 D � n �I 0 Standard DIN Ra i l 1 .38 X .3 (35 X 7.5) (Opti o n a l Mounting) .6 ( 1 5) Terminals Control Line Load K p a R .9 (23) 1.5 (37) .6 ( 1 4) - (4) #6 X 2 M3.5 x 50 (4) #8 X 1 .5 M4 x 40 1 .7 (42) Dual Auxi l i a ry Reduce D i m " D " . 3 1 ( 8 ) f o r the Single Auxi l i a ries B G lP ca w .E lec tri Figure 33-9. Approximate Dimensions - Inches (mm) ww 2.8 (72) H '+--+-- Load Terminals (2 T 1 , 4 T2, 6 T3) CA03305001 E 2.4 (60) • ar 0 4.13 ( 1 05) Req. Mtg. Screws ua ls 3, 4 Height an 2 Mounting Holes Overall Width tM NEMA Size For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com '--=t--- K (Sizes 2, 3 and 4) .3 (8) m N�MA � ontactors & Starters D1mens1ons Cutler-Hammer .c om 33_24 March 2002 ll Electro-Mechanical line Reversing Contactors (Sizes 00 - 4) CD Table 33-40. Approximate Dimensions in Inches (mm) 2 3, 4 Depth w/ Auxiliary A B c D 3.8 (96) 5.9 ( 1 49) 2.7 (69) 3.8 (96) 4.5 ( 1 1 4) 6.2 ( 1 58) 8.5 ( 2 1 6) 2.6 (67) 5.9 ( 1 49) 4.9 ( 1 25) G:l S1ze 5, consult factory. �Q� Line Terminals (1 L 1 , 3 L2, 5 L3) I Height Mtg. Hole to Top DIN Rail to Top E F G H J 3.15 (80) 5.35 ( 1 36) .3 (7) 3. 1 5 (80) - 4.4 ( 1 1 2) 3.8 (97) 9.5 (242) Width - 3.8 (96) 3.3 (84) 7.4 ( 1 88) Depth added w/ DIN Rail 5.51 ( 1 40) - 7.87 (200) - 5.35 ( 1 36) 6 .89 ( 1 75) 9.06 (230) .3 (7) .2 (6) .2 (6) Req. Mtg. Screws K (3) # 1 0 M5 - - Reduce D i m " D " .31 (8) f o r the S i ngle Auxiliaries ca lP 0 a R - (3) # 1 0 M5 3.1 (80) 2.1 (54) .7 (17) i!S 0 lEIJ � K nell e Qs ,J @@@@@ L 1:::1 r.:!l. '>U �Lt:t .9 (22) @�@ @ @ 0 @@@@@ 1 .9 (48) 2.6 (67) QQg 0 .9 (22) .6 ( 1 6) (3) # 1 0 M5 - 1 .5 (38) 1..1!::1 CP J!t tri Control Terminal Block p 1.5 (38) @ � @ ®@ B G Load 2.0 (50) nell � ual Aux i l i a ry - Line 2.0 (50) H 0 Control (3) # 1 0 M5 • D Terminals ua ls 1 Depth an 00, 0 Mounting Holes Height tM El Overall Width ar NEMA Size ww w .E lec Figure 33-10. Approximate Dimensions - Inches (mm) For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com CA03305001 E N�MA � ontactors & Starters D1mens1ons March 2002 33-25 IT. Electro-Mechanical Line Non-reversing Starters ( Sizes 00 - 4) CD Table 33-41. Approximate Dimensions in Inches (mm) NEMA Overall Size Width Height Height Mtg. Hole to Top DIN Rail to Top Req. Mtg. Screws Height Depth Control Line Load N p a R 2.5 (63) (44) 1 .7 1 .2 (30) .6 ( 1 6) c D E F G H J K L M 1 .8 (45) 5.0 ( 1 27) 2.5 (63) 3.6 (9 1 ) .1 (3) 1 .33 (33.8) 4.62 ( 1 17.3) .2 (5) .9 (23) (3) #8 M4 .6 ( 1 4) 3.6 (91 ) 3.0 (76) 5.9 ( 1 50) .94 (24) 2.87 (73) 4.1 ( 1 05) 8.0 (203) G) Size 5 , consult factory. 2.5 (63) 3.6 (91 ) 3.5 (90) 4.7 ( 1 19) 3. 1 (79) 4.2 ( 1 07) .1 (3) .2 (4) - --t--01 Line Terminals (1 L 1 , 3 L2. 5 L3) 1 .46 (37) D 1 1 .33 (33.8) 5.04 ( 1 28) .2 (5) 4.13 ( 1 05) .6 ( 1 5) � n �I 0 Standard DIN Ra i l 1 .38 X .3 (35 X 7.5) (Optional M o u nting) 0 El .9 (23) .5 ( 1 3) - (3) #8 M4 (4) #6 X 2 M3.5 x 50 (4) #8 x 1 .5 M4 x 40 .7 (17) .7 (17) .7 (17) 3.7 (93) 4.2 ( 1 06) 5.7 ( 1 46) • H D u a l Auxi l i a ry Reduce D i m " D " .3 (7) f o r the Single Auxi l i aries B G "--- Reset Button lP r=l===�� .8 (20) ua ls B 5.4 ( 1 38) . 0 1 5 (0.4) Deflection to Reset "+---fl-- Load Terminals tri ca (2 T 1 , 4 T2, 6 T3) ww w .E lec Figure 33-11. Approximate Dimensions - Inches (mm) CA03305001 E For more information contact Cutler-Hammer at: Terminals Reset Button Width an 3, 4 Width tM 2 Depth added w/ DIN Rail A 2.1 (54) 1 Depth w/ Auxiliary ar 00, 0 Mounting Holes Depth .c om Cutler-Hammer www.cutler-hammer.eaton.com 2.4 (62) 3.1 (78) 3.5 (88) 1 .8 (45) 1 .2 (30) 2.8 (72) 1 .7 (42) 2. 4 (60) 1.5 (37) .3 (8) .6 ( 1 4) .3 (8) m N�MA �ontactors & Starters D1mens1ons Cutler-Hammer .c om 33_26 March 2002 ll Electro-Mechanical Line Reversing Starters (Sizes 00 - 4)CD Table 33-42. Approximate Dimensions in Inches (mm) B c D 3.8 (96) 5.9 ( 1 49) 2.7 (69) 3.8 (96) 6.2 ( 1 58) 7.4 ( 1 88) 3.3 (84) 4.4 (112) 4.5 ( 1 1 4) 1 2 3, 4 CD A 8.5 ( 2 1 6) 5.9 ( 1 49) 2.6 (67) 9.5 (242) 3.8 (97) Size 5, consult factory. 4.9 ( 1 25) +=01 Width Height Mtg. Hole to Top E F G H 5.35 ( 1 36) .28 (7) 6.89 ( 1 75) .24 (6) - 3.8 (96) Line Terminals (1 L 1, 3 L2, 5 L3) Depth added w/ DIN Rail 3.15 (80) 3.15 (80) 5.35 ( 1 36) 7.87 (200) 9.06 (230) 5.51 ( 1 40) .28 (7) .24 (6) DIN Rail to Top J - Reset Button Width Height K L M (3) # 1 0 M5 1 .6 (40) 2.3 (58) (3) # 1 0 M5 1 .7 (43) (3) # 1 0 M5 2.9 (73) (3) # 1 0 M5 • D H I Depth Control Line Load N p a R 3.8 (97) 2.7 (68) 2.0 (50) 1 .5 (38) .9 (22) 5.5 ( 1 39) 3.3 (83) 2.6 (67) 1 .9 (48) .9 (22) 2.6 (65) 4.1 ( 1 04) 7.2 ( 182) tt\ JO T � I _p_j EN---c---�-->-1 1 ar lP 0 B G g�Q ca tri Control Terminal Block 0 0 0 @@@@@ lEll IF===�===� ' Reset Button . 0 1 5 (0.4) Deflection to Reset 2.1 (54) 3.1 (80) .6 ( 1 6) .7 (17) K fl§ll @ � @ @ I' @ � @ @ @ @ � ual Aux i l iary Reduce D i m " D " .3 (7) for the Single Auxiliaries 1 .5 (38) 2.0 (50) 3.7 (94) I � fl§ll 0 Load Terminals (2 T 1 , 4 T2, 6 T3) Terminals Req. Mtg. Screws ua ls 00, 0 Depth w/ Auxiliary tM El Mounting Holes Depth an NEMA Overall Size Width Length ' I' e c� .I I' @@@@@ Cl ' ""E'lJ I' l. I� � '---� - �lE" � M '- R eset Bu tton ..t:l 1. 1-:� L ww w .E lec Figure 33-12. Approximate Dimensions - Inches (mm) For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com CA03305001 E NEMA Contactors & Starters ww w .E lec tri ca lP ar tM an ua ls Ma rch 2002 CA03305001 E For more information contact Cutler-Hammer at: www.cutler-hammer.eaton.com 33-27 .c om Cutler-Hammer m .c om ua ls an tM ar lP ca tri lec .E Eaton Corporation Cutler-Hammer business unit 1 000 Cherrington Parkway Moon Township, PA 1 5 1 08-43 1 2 USA tel: 1 -800-525-2000 ww w www.cutler-ham mer.eaton.com © 2002 Eaton Corporation Cutler- Hammer All Ri ghts Reserved Printed i n USA Publication No. CA03305001E March 2002