Download PowerFlex® 70 Adjustable Frequency AC Drive
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Installation Instructions PowerFlex® 70 Adjustable Frequency AC Drive When reading this document, look for this symbol “ Step x ” to guide you through the 5 BASIC STEPS needed to install and perform a Basic Start-Up of the PowerFlex 70. A Human Interface Module (HIM) is required to perform the Basic Start-Up routine covered in this manual. The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only. For detailed PowerFlex 70 information including advanced start-up routines, programming, application considerations and related precautions refer to the following publications online at www.rockwellautomation.com/literature: Title PowerFlex 70 User Manual DriveGuard Safe-Off Option (Series B) for PowerFlex 40P and PowerFlex 70 AC Drives PowerFlex Comm Adapter Manuals Dynamic Braking Resistor Calculator PowerFlex 70 and 700 Reference Manual - Volume 1 PowerFlex Reference Manual Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives Publication 20A-UM001 20A-UM003 20COMM-UM PFLEX-AT001 PFLEX-RM001 PFLEX-RM004 DRIVES-IN001 To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative. To find your local Rockwell Automation distributor, visit www.rockwellautomation.com/locations Allen-Bradley Drives Technical Support Online at… By Email at… By Telephone at… www.ab.com/support/abdrives [email protected] 262-512-8176 2 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Installation Instructions in Other Languages English Deutsch Français Italiano Español Português Dutch This instruction sheet is available in multiple languages at http://rockwellautomation.com/literature. Select publication language and type “20A-IN009” in the search field. Dieses Instruktionsblatt kann in mehreren Sprachen unter http://rockwellautomation.com/literature gelesen werden. Bitte Ihre Sprache anwählen und “20A-IN009” im Suchfeld eintippen. Ces instructions sont disponibles dans différentes langues à l’adresse suivante: http://rockwellautomation.com/literature. Sélectionner la langue puis taper << 20A-IN009 >> dans le champ de recherche. 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Chinese 从以下网页可以获得本说明书的多种语言的版本 : (simplified) http://rockwellautomation.com/literature 。 请选择出版物的语言 , 并在搜索栏输入 “20A-IN009 印ٛ Publication 20A-IN009C-EN-P PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 3 Table of Contents Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . .4 Step 1 Read the General Precautions . . . . . . . . . . . . . . . . . . . .4 Qualified Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Product Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 EMC Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Low Voltage Directive (2006/95/EC) . . . . . . . . . . . . . . . . . . .7 EMC Directive (89/336/EEC). . . . . . . . . . . . . . . . . . . . . . . . .7 General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Essential Requirements for CE Compliance. . . . . . . . . . . . . .8 Step 2 Mount the Drive – Minimum Requirements . . . . . . . .9 Minimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . .9 Maximum Surrounding Air Temperature . . . . . . . . . . . . . . . .9 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Step 3 Wire the Drive – Wire Recommendations . . . . . . . . .11 Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . .12 Power & Ground Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Drive, Fuse & Circuit Breaker Ratings. . . . . . . . . . . . . . . . .14 Disconnecting MOVs and Common Mode Capacitors. . . . .21 Step 4 I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 I/O Terminal Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 I/O Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Hardware Enable Circuitry (Enhanced Control Only) . . . . .31 Safe Off Board Option (Enhanced Control Only) . . . . . . . .32 Encoder Interface Option (Enhanced Control Only) . . . . . .33 Step 5 Start-Up Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Prepare For Drive Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . .34 Information About Start-Up Motor Tests . . . . . . . . . . . . . . .35 Appendix First Powerup Menu Structure . . . . . . . . . . . . . . . . . . . . . . .36 Human Interface Module (HIM) Overview . . . . . . . . . . . . .37 Drive Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Common I/O Programming Changes . . . . . . . . . . . . . . . . . .42 Troubleshooting – Abbreviated Fault & Alarm Listing . . . .43 Common Symptoms and Corrective Actions . . . . . . . . . . . .45 Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Publication 20A-IN009C-EN-P 4 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Catalog Number Explanation Position Number 1-3 4 5-7 8 9 10 11 12 13 14 15 16 20A B 2P2 A 3 A Y Y N N C 0 a b c d e f g h i j k l a e Drive i HIM Emission Class Code Type Code 20A PowerFlex 70 0 Blank Cover 3 Full Numeric LCD b Voltage Rating Code Voltage 5 Prog. Only LCD 8 Wireless Interface Module IP66, NEMA/UL Type 4X/12 Only Ph. B 240V ac 3 C 400V ac 3 D 480V ac 3 E 600V ac 3 c Interface Module f Documentation Code A Manual N No Manual g kW (Hp) 2P2 2.2 0.37 (0.5) 022 22 5.5 (7.5) Brake IGBT Code w/Brake IGBT Y Yes d h Enclosure Code Enclosure A Panel Mount - IP 20, NEMA/UL Type 1 C F Wall/Machine Mount = IP66, NEMA/UL Type 4X/12 for indoor use only Wall/Machine Mount - IP54, NEMA/UL Type 12 L Flange Mount with Conformal Coat M Panel Mount with Conformal Coat w/Resistor Y Yes N No Only available on Frame E. Step 1 N Not Filtered A & B Frames (Optional) C, D, & E Frames 600V Frames A through D available only without filter (Cat. Code N). 600V Frame E available only with filter (Cat. Code A). Increases size to Frame B. j Comm Slot Version B BACnet C ControlNet (Coax) D DeviceNet E EtherNet/IP R RIO S RS485 DF1 N None Internal Brake Resistor Code Flange Mount - Front Chassis = IP 20, NEMA/UL Type 1; Rear Heatsink = IP66, NEMA/UL Type 4X/12 for indoor/outdoor use G Filtered A & B Frames (Optional) C, D, & E Frames (Standard) Code Examples: Amps Rating A Type ND Output Rating for Voltage Rating Code Code k Control & I/O Code Control Safe-Off N Standard N/A C Enhanced No G Enhanced Yes Not available as factory installed option for 600V ratings. l Feedback Code Feedback N NA - Standard Control 0 No Feedback - Enhanced Control 1 5V/12V Encoder w/Enhanced Control Read the General Precautions Qualified Personnel ! ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage. Publication 20A-IN009C-EN-P PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 5 Personal Safety ! ! ! ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the +DC terminal of the Power Terminal Block and the -DC test point (refer to page 13 for location). The voltage must be zero. ATTENTION: Risk of injury or equipment damage exists. DPI or SCANport host products must not be directly connected together via 1202 cables. Unpredictable behavior can result if two or more devices are connected in this manner. ATTENTION: The drive start/stop/enable control circuitry includes solid state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit may be required to remove the AC line to the drive. An auxiliary braking method may be required. Product Safety ! ! ! ! ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system. ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference Guarding Against Electrostatic Damage, publication 8000-4.5.2 or any other applicable ESD protection handbook. ATTENTION: Configuring an analog input for 0-20 mA operation and driving it from a voltage source could cause component damage. Verify proper configuration prior to applying input signals. ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If an input device is used, operation must not exceed one cycle per minute or drive damage will occur. Publication 20A-IN009C-EN-P 6 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions ! ATTENTION: The “adjust freq” portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. It forces the output frequency to be greater than commanded frequency while the drive’s bus voltage is increasing towards levels that would otherwise cause a fault; however, it can also cause either of the following two conditions to occur. 1. Fast positive changes in input voltage (more than a 10% increase within 6 minutes) can cause uncommanded positive speed changes; however an “OverSpeed Limit” fault will occur if the speed reaches [Max Speed] + [Overspeed Limit]. If this condition is unacceptable, action should be taken to 1) limit supply voltages within the specification of the drive and, 2) limit fast positive input voltage changes to less than 10%. Without taking such actions, if this operation is unacceptable, the “adjust freq” portion of the bus regulator function must be disabled (see parameters 161 and 162). 2. Actual deceleration times can be longer than commanded deceleration times; however, a “Decel Inhibit” fault is generated if the drive stops decelerating altogether. If this condition is unacceptable, the “adjust freq” portion of the bus regulator must be disabled (see parameters 161 and 162). In addition, installing a properly sized dynamic brake resistor will provide equal or better performance in most cases. Note: These faults are not instantaneous and have shown test results that take between 2 and 12 seconds to occur. Output Contactor Precaution ! ATTENTION: To guard against drive damage when using output contactors, the following information must be read and understood. One or more output contactors may be installed between the drive and motor(s) for the purpose of disconnecting or isolating certain motors/ loads. If a contactor is opened while the drive is operating, power will be removed from the respective motor, but the drive will continue to produce voltage at the output terminals. In addition, reconnecting a motor to an active drive (by closing the contactor) could produce excessive current that may cause the drive to fault. If any of these conditions are determined to be undesirable or unsafe, an auxiliary contact on the output contactor should be wired to a drive digital input that is programmed as “Enable.” This will cause the drive to execute a coast-to-stop (cease output) whenever an output contactor is opened. Publication 20A-IN009C-EN-P PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 7 EMC Instructions CE Conformity(1) Conformity with the Low Voltage (LV) Directive and Electromagnetic Compatibility (EMC) Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official Journal of the European Communities. PowerFlex Drives comply with the EN standards listed below when installed according to the User and Reference Manuals. CE Declarations of Conformity are available online at: www.ab.com/certification/ce/docs Low Voltage Directive (2006/95/EC) • EN50178 Electronic equipment for use in power installations. EMC Directive (89/336/EEC) • EN61800-3 Adjustable speed electrical power drive systems Part 3: EMC product standard including specific test methods. General Notes • Some drives are equipped with an adhesive label on the top of the drive. If the adhesive label is removed from the top of the drive, the drive must be installed in an enclosure with side openings less than 12.5 mm (0.5 in) and top openings less than 1.0 mm (0.04 in) to maintain compliance with the LV Directive. • The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents. • Use of line filters in ungrounded systems is not recommended. • PowerFlex drives may cause radio interference if used in a residential or domestic environment. The installer is required to take measures to prevent interference, in addition to the essential requirements for CE compliance listed below, if necessary. • Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements. Many factors can influence total machine/installation compliance. • PowerFlex drives can generate conducted low frequency disturbances (harmonic emissions) on the AC supply system. More information regarding harmonic emissions can be found in the PowerFlex Reference Manual, publication PFLEX-RM004. (1) CE Certification testing has not been completed for 600 Volt class drives. Publication 20A-IN009C-EN-P 8 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Essential Requirements for CE Compliance Conditions 1…6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3. 1. Standard PowerFlex 70 CE compatible Drive. 2. Review important precautions/attention statements throughout this manual before installing drive. 3. Grounding as described in Chapter 1 of the User Manual, publication 20A-UM001. 4. Output power, control (I/O) and signal wiring must be braided, shielded cable with a coverage of 75% or better, metal conduit or equivalent attenuation. 5. All shielded cables should terminate with the proper shielded connector. 6. Conditions in Table A. Frame(s) Table A A B C, D, E (1) PowerFlex 70 EN61800-3 EMC Compatibility Second Environment Restrict Motor Internal First Environment Cable to Filter External Input Restricted Drive Description 40 m (131 ft) Option Filter Ferrite (1) Distribution Drive Only ✔ ✔ with any Comm Option ✔ ✔ with Remote I/O ✔ ✔ ✔ Drive Only ✔ ✔ See PowerFlex with any Comm Option ✔ ✔ Reference Manual with Remote I/O ✔ ✔ ✔ Drive Only ✔ with any Comm Option ✔ with Remote I/O ✔ ✔ Input cables through a Ferrite Core (Frames A, B and C Fair-Rite #2643102002 or equivalent, Frames D and E Fair-Rite #2643251002 or equivalent). Publication 20A-IN009C-EN-P PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Step 2 9 Mount the Drive – Minimum Requirements Minimum Mounting Clearances Specified vertical clearance requirements are intended to be from drive to drive. Other objects can occupy this space; however, airflow must not be reduced and inlet air temperature must not exceed the product specification. 76.2 mm (3.0 in) 76.2 mm (3.0 in) Maximum Surrounding Air Temperature Enclosure Rating Open Type, IP 20, NEMA/UL Type 1 & Flange Mount IP54, IP 66 & NEMA/UL Type 4X/12 Temperature Range 0…50 °C (32…22 °F) 0…40 °C (32…104 °F) Important: Some drives are equipped with an adhesive label on the top of the chassis. Removing the adhesive label from the drive changes the NEMA/UL enclosure rating from Type 1 Enclosed to Open Type. Publication 20A-IN009C-EN-P 10 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Dimensions Table B PowerFlex 70 Frames Output Power Frame Size 208…240V AC Input 400…480V AC Input 600V AC Input kW HP Not (1) (2) IP66 Not (1) (2) IP66 Not (1) (2) ND (HD) ND (HD) Filtered Filtered (4X/12) Filtered Filtered (4X/12) Filtered Filtered 0.37 (0.25) 0.5 (0.33) A B B A B B A – 0.75 (0.55) 1 (0.75) A B B A B B A – 1.5 (1.1) 2 (1.5) B B B A B B A – 2.2 (1.5) 3 (2) B B B B B B B – 4 (3) 5 (3) – C D B B B B – 5.5 (4) 7.5 (5) – D D – C D C – 7.5 (5.5) 10 (7.5) – D D – C D C – 11 (7.5) 15 (10) – D D – D D D – 15 (11) 20 (15) – E E – D D D – 18.5 (15) 25 (20) – E E – D D D – 22 (18.5) 30 (25) – – – – D D D – 30 (22) 40 (30) – – – – E E – E 37 (30) 50 (40) – – – – E E – E (1) Not Filtered indicated if Position 13 of the Catalog Number = N. (2) Filtered indicated if Position 13 of the Catalog Number = A. IP20/66 (NEMA/UL Type 1/4X/12) A D E IP66 (4X/12) B B B B B D D D D D D E E Flange Mount C A C B B D F Dimension Dimensions are in millimeters and (inches) B C D Frame A IP20 / NEMA Type 1 A 122.4 (4.82) 225.7 (8.89) 179.8 (7.08) 94.2 (3.71) B 171.7 (6.76) 234.6 (9.24) 179.8 (7.08) 122.7 (4.83) C 185.0 (7.28) 300.0 (11.81) 179.8 (7.08) 137.6 (5.42) D 219.9 (8.66) 350.0 (13.78) 179.8 (7.08) 169.0 (6.65) E 280.3 (11.04) 555.8 (21.88) 207.1 (8.15) 200.0 (7.87) IP66 / NEMA Type 4X/12 B 171.7 (6.76) 239.8 (9.44) 203.3 (8.00) 122.7 (4.83) D 219.9 (8.66) 350.0 (13.78) 210.7 (8.29) 169.0 (6.65) E 280.3 (11.04) 555.8 (21.88) 219.8 (8.65) 200.0 (7.87) Flange Mount A 156.0 (6.14) 225.8 (8.89) 178.6 (7.03) 123.0 (4.84) B 205.2 (8.08) 234.6 (9.24) 178.6 (7.03) 123.0 (4.84) C 219.0 (8.62) 300.0 (11.81) 178.6 (7.03) 123.0 (4.84) D 248.4 (9.78) 350.0 (13.78) 178.6 (7.03) 123.0 (4.84) E 280.3 (11.04) 555.8 (21.88) 207.1 (8.15) 117.2 (4.61) (1) Weights include Human Interface Module (HIM). Publication 20A-IN009C-EN-P E E F Weight (1) kg (lb) 211.6 (8.33) 220.2 (8.67) 285.6 (11.25) 335.6 (13.21) 491.0 (19.33) 5.8 (0.23) 5.8 (0.23) 5.8 (0.23) 5.8 (0.23) 6.9 (0.27) 2.71 (6.0) 3.60 (7.9) 6.89 (15.2) 9.25 (20.4) 18.60 (41.0) 220.2 (8.67) 5.8 (0.23) 335.6 (13.21) 5.8 (0.23) 491.0 (19.33) 6.9 (0.27) 3.61 (8.0) 9.13 (20.1) 18.60 (41.0) 55.6 (2.19) 55.6 (2.19) 55.6 (2.19) 55.6 (2.19) 89.9 (3.54) 2.71 (6.0) 3.60 (7.9) 6.89 (15.2) 9.25 (20.4) 18.60 (41.0) – – – – – PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Step 3 Wire the Drive – Wire Recommendations Type Power Wire Type(s) Standard (1)(2) Signal (1) (3) (4) 11 Min. Insulation Rating Description • Four tinned copper 600V, 90 °C (194 °F) conductors with XLPE XHHW2/RHW-2 insulation. Anixter B209500-B209507, Belden • Copper braid/aluminum foil combination shield and 29501-29507, or tinned copper drain wire. equivalent • PVC jacket. Standard Belden 8760/9460(or Analog I/O equiv.) Belden 8770(or equiv.) 0.750 mm2 (18AWG), twisted 300V, pair, 100% shield with drain. 75…90 °C (167…194 °F) 0.750 mm2 (18AWG), 3 cond., shielded for remote pot only. Multi-conductor shielded 0.750 mm2 (18AWG), 3 300V, cable such as Belden conductor, shielded. 60 °C (140 °F) 8770(or equiv.) Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot). The use of shielded wire for AC input power may not be necessary but is always recommended. If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended. I/O terminals labeled “(–)” or “Common” are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise. Digital I/O Shielded (1) (3) (4) (1) (2) (3) (4) Input Power Conditioning Certain events on the power system supplying a drive can cause component damage or shortened product life. These conditions are divided into 2 basic categories: 1. All drives – The power system has power factor correction capacitors switched in and out of the system, either by the user or by the power company. – The power source has intermittent voltage spikes in excess of 6000 volts. These spikes could be caused by other equipment on the line or by events such as lightning strikes. – The power source has frequent interruptions. 2. 5 HP or Less Drives (in addition to “1” above) – The nearest supply transformer is larger than 100 kVA or the available short circuit (fault) current is greater than 100,000 A. – The impedance in front of the drive is less than 0.5%. Publication 20A-IN009C-EN-P 12 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions If any or all of these conditions exist, it is recommended that the user install a minimum amount of impedance between the drive and the source. This impedance could come from the supply transformer itself, the cable between the transformer and drive or an additional transformer or reactor. The impedance can be calculated using the information supplied in the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001. Single-Phase Input Power The PowerFlex 70 drive is typically used with a three-phase input supply. The drive has been listed by U.L. to operate on single-phase input power. Single-phase operation provides 50% of the three-phase rated current. Refer to Table F through Table H. Generator Input Power Contact Allen-Bradley Drives Technical Support for details on how to properly power a drive using generator power. Terminal Block Specifications Name Frame Description Wire Size Range (1) Torque Maximum Maximum Minimum Power Terminal A, B, C Input power and 4.0 mm2 0.3 mm2 1.1 N•m Block motor connections (10 AWG) (22 AWG) (10 lb•in) I/O Terminal Block Recommended 0.8 N•m (7 lb•in) D Input power and 10.0 mm2 0.8 mm2 1.7 N•m motor connections (6 AWG) (18 AWG) (15 lb•in) 1.4 N•m (12 lb•in) E Input power and 25.0 mm2 2.5 mm2 2.71 N•m motor connections (3 AWG) (14 AWG) (24 lb•in) 2.71 N•m (24 lb•in) All Signal & control connections 1.5 mm2 0.05 mm2 0.55 N•m (16 AWG) (30 AWG) (4.9 lb•in) 0.5 N•m (4.4 lb•in) SHLD Terminal All Terminating point for wiring shields — — 1.6 N•m (14 lb•in) 1.6 N•m (14 lb•in) (1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. Publication 20A-IN009C-EN-P PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 13 Figure 1 Frame A, B, C, D Power Terminal Block and DC Bus Test Points ➊ -DC -DC L1 R L2 S L3 BR1 BR2 T1 T +DC BRK U T2 V T3 W PE PE Figure 2 Frame E Power Terminal Block L1 R L2 S L3 T Terminal R S T BR1 Description R (L1) S (L2) T (L3) DC Brake BR2 DC Brake U V W PE PE U (T1) V (T2) W (T3) PE Ground PE Ground -DC DC Bus (–) +DC DC Bus (+) +DC –DC BR1 BR2 T1 U T2 V T3 W PE PE M6 M6 Notes 3-Phase AC Line Input Power For 1-Phase Input, connect to any two terminals. DB Resistor Connection - Important: Do not connect both an internal and external DB resistor at the same time. This may violate the minimum allowed DB resistance and cause drive damage. To Motor To Motor To Motor ➊ Test point on Frames A, B, C, and D located to the left or right of the Power Terminal Block. Frame E has a dedicated terminal. Figure 3 Power Input Terminals on Frame B with Internal RFI Filter Option -DC -DC L1 R L2 S L3 T L1 R L2 S L3 BR1 BR2 T1 T +DC BRK U T2 V T3 W PE PE Publication 20A-IN009C-EN-P 14 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Power & Ground Wiring R (L1) S (L2) T (L3) U (T1) V (T2) W (T3) PE SHLD Drive, Fuse & Circuit Breaker Ratings The tables on the following pages provide drive ratings (including continuous, 1 minute and 3 second) and recommended AC line input fuse and circuit breaker information. Both types of short circuit protection are acceptable for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 °C and the U.S. N.E.C. Other country, state or local codes may require different ratings. Fusing If fuses are chosen as the desired protection method, refer to the recommended types listed below. If available amp ratings do not match the tables provided, the closest fuse rating that exceeds the drive rating should be chosen. • IEC – BS88 (British Standard) Parts 1 & 2 (1), EN60269-1, Parts 1 & 2, type gG or equivalent should be used. • UL – UL Class CC, T, RK1 or J should be used. Circuit Breakers The “non-fuse” listings in the following tables include both circuit breakers (inverse time or instantaneous trip) and 140M Self-Protecting Motor Starters. If one of these is chosen as the desired protection method, the following requirements apply. • IEC and UL – Both types of devices are acceptable for IEC and UL installations. (1) Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH. Publication 20A-IN009C-EN-P A A B B C D D D E E 0.5 1 2 3 5 7.5 10 15 20 25 20AB2P2 20AB4P2 20AB6P8 20AB9P6 20AB015 20AB022 20AB028 20AB042 20AB054 20AB070 A A B B C D D D E E 0.5 1 2 3 5 7.5 10 15 20 25 240 Volt AC Input 20AB2P2 20AB4P2 20AB6P8 20AB9P6 20AB015 20AB022 20AB028 20AB042 20AB054 20AB070 0.33 0.75 1.5 2 3 5 7.5 10 15 20 0.33 0.75 1.5 2 3 5 7.5 10 15 20 HP Rating ND HD 208 Volt AC Input Drive Catalog Number 2.5 4.8 8.7 12.2 13.9 19.9 25.7 38.7 49.8 64.5 2.9 5.6 10 14 16 23.3 29.8 39.8 57.5 72.3 1.1 2 3.6 5.1 5.8 8.3 10.7 16.1 20.7 26.8 1.1 2 3.6 5.1 5.8 8.3 10.7 14.3 20.7 26.0 2.2 4.2 6.8 9.6 15.3 22 28 42 54 70 2.5 4.8 7.8 11 17.5 25.3 32.2 43 62.1 78.2 2.4 4.8 9 10.6 17.4 24.4 33 46.2 63 81 2.7 5.5 10.3 12.1 19.2 27.8 37.9 55.5 72.4 93.1 3.3 6.4 12 14.4 23.2 33 44 63 84 108 3.7 7.4 13.8 16.5 26.6 37.9 50.6 74 96.6 124 3 6 15 20 20 25 35 50 60 90 6 10 15 20 20 30 40 60 80 90 4.5 9 15 20 30 45 60 90 100 150 6 10 15 25 35 50 70 100 125 175 3 6 15 20 20 25 35 50 60 90 6 10 15 20 20 30 40 60 80 90 8 15 25 35 60 80 110 150 200 275 10 17.5 30 40 70 100 125 175 200 300 15 15 25 35 60 80 110 150 200 275 15 15 30 40 70 100 125 175 200 300 3 7 15 15 30 30 50 50 100 100 7 7 15 30 30 30 50 70 100 100 140M-C2E-B25 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C16 140M-C2E-C25 – – – – 140M-C2E-B40 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C20 140M-C2E-C25 – – – – 140M-D8E-B25 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C16 140M-D8E-C25 – – – – 140M-D8E-B40 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C20 140M-D8E-C25 – – – – – – 140M-F8E-C10 140M-F8E-C16 140M-F8E-C16 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 – – – – 140M-F8E-C10 140M-F8E-C16 140M-F8E-C20 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 – – – – – – – 140-CMN-2500 140-CMN-4000 140-CMN-6300 140-CMN-6300 140-CMN-9000 – – – – – 140-CMN-2500 140-CMN-4000 140-CMN-6300 140-CMN-6300 140-CMN-9000 Motor Dual Circuit Input Element Time Non-Time Circuit (4) Protector (6) 140M Motor Protector with Adjustable Current Range (7) (8) Ratings Output Amps Delay Fuse Delay Fuse Breaker (2) (3) Amps kVA Cont. 1 Min. 3 Sec. Min. (2) Max. (3) Min. Max. Max.(5) Max.(5) Available Catalog Numbers (9) 208/240 Volt AC Three-Phase Input Drive Ratings and Input Protection Devices (See page 17 for Notes) Frame(1) Table C PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 15 Publication 20A-IN009C-EN-P Publication 20A-IN009C-EN-P A A A B B C C D D D D E E 0.37 0.75 1.5 2.2 4 5.5 7.5 11 15 18.5 22 30 37 20AD1P1 20AD2P1 20AD3P4 20AD5P0 20AD8P0 20AD011 20AD014 20AD022 20AD027 20AD034 20AD040 20AD052 20AD065 A A A B B C C D D D D E E 0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 480 Volt AC Input 20AC1P3 20AC2P1 20AC3P5 20AC5P0 20AC8P7 20AC011 20AC015 20AC022 20AC030 20AC037 20AC043 20AC060 20AC072 0.33 0.75 1.5 2 3 5 7.5 10 15 20 25 30 40 0.25 0.55 1.1 1.5 3 4 5.5 7.5 11 15 18.5 22 30 1.3 2.4 3.8 5.6 9.8 9.4 12.4 19.9 24.8 31.2 36.7 47.7 59.6 1.6 2.5 4.3 6.5 11.3 10.5 145.1 21.9 30.3 35 40.7 56.8 68.9 1.1 2 3.2 4.7 8.4 7.9 10.4 16.6 20.6 25.9 30.5 39.7 49.6 1.1 1.8 3 4.5 7.8 7.6 10.4 15.2 21 24.3 28.2 39.3 47.8 1.1 2.1 3.4 5 8 11 14 22 27 34 40 52 65 1.3 2.1 3.5 5 8.7 11.5 15.4 22 30 37 43 60 72 1.2 2.4 4.5 5.5 8.8 12.1 16.5 24.2 33 40.5 51 60 78 1.4 2.4 4.5 5.5 9.9 13 17.2 24.2 33 45 56 66 90 1.6 3.2 6 7.5 12 16.5 22 33 44 54 68 80 104 1.9 3.2 6 7.5 13.2 17.4 23.1 33 45 60 74 90 120 kW (400V) HP (480V) Input Rating Ratings Output Amps ND HD Amps kVA Cont. 1 Min. 3 Sec. 400 Volt AC Input Drive Catalog Number 3 3 6 10 15 15 20 25 35 40 50 60 80 3 4 6 10 15 15 20 30 40 50 60 80 90 3 6 6 10 15 20 30 45 60 70 90 110 125 3 6 6 10 17.5 25 30 45 60 80 90 125 150 3 3 6 10 15 15 20 25 35 40 50 60 80 3 4 6 10 15 15 20 30 40 50 60 80 90 4 8 12 20 30 40 50 80 100 125 150 200 250 5 8 12 20 30 45 60 80 120 125 150 225 250 15 15 15 20 30 40 50 80 100 125 150 200 250 15 15 15 20 30 40 60 80 120 140 160 240 280 3 3 7 15 15 15 20 30 50 50 50 70 100 3 7 7 15 15 15 20 30 50 50 70 80 100 140M-C2E-B16 140M-C2E-B25 140M-C2E-B40 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C16 140M-C2E-C25 – – – – – 140M-C2E-B16 140M-C2E-B25 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C16 140M-C2E-C16 140M-C2E-C25 – – – – – – 140M-D8E-B25 140M-D8E-B40 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C16 140M-D8E-C25 – – – – – – 140M-D8E-B25 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C16 140M-D8E-C16 140M-D8E-C25 – – – – – – – – – 140M-F8E-C10 140M-F8E-C16 140M-F8E-C16 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 140M-F8E-C45 – – – – – 140M-F8E-C10 140M-F8E-C16 140M-F8E-C16 140M-F8E-C16 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 – – – – – – – – – – – 140-CMN-2500 140-CMN-4000 140-CMN-4000 140-CMN-6300 140-CMN-9000 – – – – – – – 140-CMN-2500 140-CMN-4000 140-CMN-4000 140-CMN-6300 140-CMN-6300 140-CMN-9000 Dual Motor Element Time Non-Time Circuit Circuit Delay Fuse Delay Fuse Breaker (4) Protector (6) 140M Motor Protector with Adjustable Current Range (7) (8) (2) (3) (2) (3) (5) Min. Max. Min. Max. Max. Max.(5) Available Catalog Numbers (9) 400/480 Volt AC Three-Phase Input Drive Ratings and Input Protection Devices (See page 17 for Notes). Frame(1) Table D 16 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions A A A B B C C D D D D E E 0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 1.3 1.9 3 4.4 7.5 7.7 9.8 15.3 20 24.8 29.4 37.6 47.7 1.3 2 3.1 4.5 7.8 8 10.1 15.9 20.8 25.7 30.5 39.1 49.6 0.9 1.7 2.7 3.9 6.1 9 11 17 22 27 32 41 52 1.1 2 3.6 4.3 6.7 9.9 13.5 18.7 25.5 33 40.5 48 61.5 1.4 2.6 4.8 5.9 9.2 13.5 18 25.5 34 44 54 64 82 3 3 4 6 10 10 15 20 25 35 40 50 60 3 6 6 8 12 20 20 35 45 60 70 90 110 3 3 4 6 10 10 15 20 25 35 40 50 60 3.5 6 10 15 20 35 40 60 80 100 125 150 200 15 15 15 15 20 35 40 60 80 100 125 150 200 3 3 7 7 15 15 15 30 30 50 50 100 100 140M-C2E-B16 140M-C2E-B25 140M-C2E-B40 140M-C2E-B63 140M-C2E-C10 140M-C2E-C10 140M-C2E-C16 140M-C2E-C20 140M-C2E-C25 – – – – – 140M-D8E-B25 140M-D8E-B40 140M-D8E-B63 140M-D8E-C10 140M-D8E-C10 140M-D8E-C16 140M-D8E-C20 140M-D8E-C25 – – – – – – – – 140M-F8E-C10 140M-F8E-C10 140M-F8E-C16 140M-F8E-C20 140M-F8E-C25 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 – – – – – – – – – 140-CMN-2500 140-CMN-2500 140-CMN-4000 140-CMN-4000 140-CMN-6300 For IP 66 (NEMA/UL Type 4X/12) enclosures, drives listed as Frame A increase to Frame B and drives listed as Frame C increase to Frame D. Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. Maximum allowable rating by US NEC. Exact size must be chosen for each installation. Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip. Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta systems in single motor applications. (9) The AIC ratings of the Bulletin 140M Motor Protector may vary. See publication 140M-SG001B-EN-P. (1) (2) (3) (4) (5) (6) (7) (8) 20AE0P9 20AE1P7 20AE2P7 20AE3P9 20AE6P1 20AE9P0 20AE011 20AE017 20AE022 20AE027 20AE032 20AE041 20AE052 0.33 0.75 1.5 2 3 5 7.5 10 15 20 25 30 40 Motor Dual Circuit HP Input Element Time Non-Time Circuit Rating Ratings Output Amps Delay Fuse Delay Fuse Breaker (4) Protector (6) 140M Motor Protector with Adjustable Current Range (7) (8) (2) (3) (2) (3) (5) ND HD Amps kVA Cont. 1 Min. 3 Sec. Min. Max. Min. Max. Max. Max.(5) Available Catalog Numbers (9) 600 Volt AC Input Drive Catalog Number 600 Volt AC Three-Phase Input Drive Ratings and Input Protection Devices Frame(1) Table E PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 17 Publication 20A-IN009C-EN-P Publication 20A-IN009C-EN-P B B C D D D E E 20AB6P8 20AB9P6 20AB015 20AB022 20AB028 20AB042 20AB054 20AB070 20AB2P2 20AB4P2 20AB6P8 20AB9P6 20AB015 20AB022 20AB028 20AB042 20AB054 20AB070 A A B B C D D D E E 0.5 1 2 3 5 7.5 10 15 20 25 240 Volt AC Input 2 3 5 7.5 10 15 20 25 A 0.5 A 1 20AB2P2 20AB4P2 0.33 0.75 1.5 2 3 5 7.5 10 15 20 1.5 2 3 5 7.5 10 15 20 2.5 4.8 8.7 12.2 13.9 19.9 25.7 38.7 49.8 64.5 10 14 16 23.3 29.8 39.8 57.5 72.3 0.6 1 1.8 2.6 2.9 4.2 5.4 8.1 10.4 13.4 1.8 2.6 2.9 4.2 5.4 7.2 10.4 13.0 0.6 1 1.1 2.1 3.4 4.8 7.7 11 14 21 27 35 3.9 5.5 8.6 12.7 16.1 21.5 31.1 39.1 1.3 2.4 1.2 2.4 4.5 5.3 8.7 12.2 16.5 23.1 31.5 40.5 5.2 6.1 9.6 13.9 19 27.8 36.2 46.6 1.6 2.8 1.7 3.2 6 7.2 11.6 16.5 22 31.5 42 54 6.9 8.3 13.3 19.0 25.3 37 48.3 62 1.9 3.7 3 6 15 20 20 25 35 50 60 90 15 20 20 30 40 60 80 90 6 10 4.5 9 15 20 30 45 60 90 100 150 15 25 35 50 70 100 125 175 6 10 3 6 15 20 20 25 35 50 60 90 15 20 20 30 40 60 80 90 6 10 8 15 25 35 60 80 110 150 200 275 30 40 70 100 125 175 200 300 10 17.5 15 15 25 35 60 80 110 150 200 275 30 40 70 100 125 175 200 300 15 15 3 7 15 15 30 30 50 50 100 100 15 30 30 30 50 70 100 100 7 7 140M-C2E-B25 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C16 140M-C2E-C25 – – – – 140M-C2E-C10 140M-C2E-C16 140M-C2E-C20 140M-C2E-C25 – – – – 140M-C2E-B40 140M-C2E-B63 140M-D8E-B25 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C16 140M-D8E-C25 – – – – 140M-D8E-C10 140M-D8E-C16 140M-D8E-C20 140M-D8E-C25 – – – – 140M-D8E-B40 140M-D8E-B63 – – 140M-F8E-C10 140M-F8E-C16 140M-F8E-C16 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 – – 140M-F8E-C10 140M-F8E-C16 140M-F8E-C20 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 – – – – – – – – – 140-CMN-2500 140-CMN-4000 140-CMN-6300 140-CMN-6300 140-CMN-9000 – – – 140-CMN-2500 140-CMN-4000 140-CMN-6300 140-CMN-6300 140-CMN-9000 – – Dual Motor Input Element Time Non-Time Circuit Circuit (4) Ratings Output Amps Delay Fuse Delay Fuse Breaker Protector (6) 140M Motor Protector with Adjustable Current Range (7) (8) Amps kVA Cont. 1 Min. 3 Sec. Min. (2) Max. (3) Min. (2) Max. (3) Max.(5) Max.(5) Available Catalog Numbers (9) 0.33 2.9 0.75 5.6 HP Rating ND HD 208/240 Volt AC Single-Phase Input Drive Ratings and Input Protection Devices (See page 20 for Notes) 208 Volt AC Input Drive Catalog Number Table F Frame(1) 18 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions A A A B B C C D D D D E E 0.37 0.75 1.5 2.2 4 5.5 7.5 11 15 18.5 22 30 37 20AD1P1 20AD2P1 20AD3P4 20AD5P0 20AD8P0 20AD011 20AD014 20AD022 20AD027 20AD034 20AD040 20AD052 20AD065 A A A B B C C D D D D E E 0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 480 Volt AC Input 20AC1P3 20AC2P1 20AC3P5 20AC5P0 20AC8P7 20AC011 20AC015 20AC022 20AC030 20AC037 20AC043 20AC060 20AC072 0.33 0.75 1.5 2 3 5 7.5 10 15 20 25 30 40 0.25 0.55 1.1 1.5 3 4 5.5 7.5 11 15 18.5 22 30 1.3 2.4 3.8 5.6 9.8 9.5 12.5 19.9 24.8 31.2 36.7 47.7 59.6 1.6 2.5 4.3 6.5 11.3 11 15.1 21.9 30.3 35 40.7 56.8 68.9 0.6 1 1.6 2.4 4.2 4 5.2 8.3 10.3 13 19.9 12.8 24.8 0.6 0.9 1.5 2.3 3.9 3.8 5.2 7.6 10.5 12.2 14.1 19.7 23.9 0.6 1.1 1.7 2.5 4 5.5 7 11 13.5 17 20 26 32.5 0.7 1.1 1.8 2.5 4.4 5.8 7.7 11 15 18.5 21.5 30 36 0.6 1.2 2.3 2.6 4.4 6.1 8.3 12.1 16.5 20.3 25.5 30 39 0.7 1.2 2.3 2.8 5.0 6.5 8.6 12.1 16.5 22.5 28 33 45 0.8 1.6 3 3.8 6 8.3 11 16.5 22 27 34 40 52 1.0 1.6 3 3.8 6.6 8.7 11.6 16.5 22.5 30 37 45 60 kW (400V) HP (480V) Input Rating Ratings Output Amps ND HD Amps kVA Cont. 1 Min. 3 Sec. 400 Volt AC Input Drive Catalog Number 3 3 6 10 15 15 20 25 35 40 50 60 80 3 4 6 10 15 15 20 30 40 50 60 80 90 3 6 6 10 15 20 30 45 60 70 90 110 125 3 6 6 10 17.5 25 30 45 60 80 90 125 150 3 3 6 10 15 15 20 25 35 40 50 60 80 3 4 6 10 15 15 20 30 40 50 60 80 90 4 8 12 20 30 40 50 80 100 125 150 200 250 5 8 12 20 30 45 60 80 120 125 150 225 250 15 15 15 20 30 40 50 80 100 125 150 200 250 15 15 15 20 30 40 60 80 120 140 160 240 280 3 3 7 15 15 15 20 30 50 50 50 70 100 3 7 7 15 15 15 20 30 50 50 70 80 100 140M-C2E-B16 140M-C2E-B25 140M-C2E-B40 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C16 140M-C2E-C25 – – – – – 140M-C2E-B16 140M-C2E-B25 140M-C2E-B63 140M-C2E-C10 140M-C2E-C16 140M-C2E-C16 140M-C2E-C16 140M-C2E-C25 – – – – – – 140M-D8E-B25 140M-D8E-B40 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C16 140M-D8E-C25 – – – – – – 140M-D8E-B25 140M-D8E-B63 140M-D8E-C10 140M-D8E-C16 140M-D8E-C16 140M-D8E-C16 140M-D8E-C25 – – – – – – – – – 140M-F8E-C10 140M-F8E-C16 140M-F8E-C16 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 140M-F8E-C45 – – – – – 140M-F8E-C10 140M-F8E-C16 140M-F8E-C16 140M-F8E-C16 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 – – – – – – – – – – – 140-CMN-2500 140-CMN-4000 140-CMN-4000 140-CMN-6300 140-CMN-9000 – – – – – – – 140-CMN-2500 140-CMN-4000 140-CMN-4000 140-CMN-6300 140-CMN-6300 140-CMN-9000 Dual Motor Element Time Non-Time Circuit Circuit (4) Delay Fuse Delay Fuse Breaker Protector (6) 140M Motor Protector with Adjustable Current Range (7) (8) Min. (2) Max. (3) Min. (2) Max. (3) Max.(5) Max.(5) Available Catalog Numbers (9) 400/480 Volt AC Single-Phase Input Drive Ratings and Input Protection Devices (See page 20 for Notes). Frame(1) Table G PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 19 Publication 20A-IN009C-EN-P Publication 20A-IN009C-EN-P A A A B B C C D D D D E E 0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 1.3 1.9 3 4.4 7.5 7.7 9.8 15.3 20 24.8 29.4 37.6 47.7 0.7 1 1.6 2.3 3.9 4 5.1 8 10.4 12.9 15.3 19.6 24.8 0.5 0.9 1.4 2 3.1 4.5 5.5 8.5 11 13.5 16 20.5 26 0.6 1 1.8 2.2 3.4 5 6.8 9.4 12.8 16.5 20.3 24 30.8 0.7 1.3 2.4 3 4.6 6.8 9 12.8 17 22 27 32 41 3 3 4 6 10 10 15 20 25 35 40 50 60 3 6 6 8 12 20 20 35 45 60 70 90 110 3 3 4 6 10 10 15 20 25 35 40 50 60 3.5 6 10 15 20 35 40 60 80 100 125 150 200 15 15 15 15 20 35 40 60 80 100 125 150 200 3 3 7 7 15 15 15 30 30 50 50 100 100 140M-C2E-B16 140M-C2E-B25 140M-C2E-B40 140M-C2E-B63 140M-C2E-C10 140M-C2E-C10 140M-C2E-C16 140M-C2E-C20 140M-C2E-C25 – – – – – 140M-D8E-B25 140M-D8E-B40 140M-D8E-B63 140M-D8E-C10 140M-D8E-C10 140M-D8E-C16 140M-D8E-C20 140M-D8E-C25 – – – – – – – – 140M-F8E-C10 140M-F8E-C10 140M-F8E-C16 140M-F8E-C20 140M-F8E-C25 140M-F8E-C25 140M-F8E-C32 140M-F8E-C45 – – – – – – – – – 140-CMN-2500 140-CMN-2500 140-CMN-4000 140-CMN-4000 140-CMN-6300 For IP 66 (NEMA/UL Type 4X/12) enclosures, drives listed as Frame A increase to Frame B and drives listed as Frame C increase to Frame D. Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. Maximum allowable rating by US NEC. Exact size must be chosen for each installation. Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip. Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta systems in single motor applications. (9) The AIC ratings of the Bulletin 140M Motor Protector may vary. See publication 140M-SG001B-EN-P. (1) (2) (3) (4) (5) (6) (7) (8) 20AE0P9 20AE1P7 20AE2P7 20AE3P9 20AE6P1 20AE9P0 20AE011 20AE017 20AE022 20AE027 20AE032 20AE041 20AE052 0.33 0.75 1.5 2 3 5 7.5 10 15 20 25 30 40 Motor Dual Circuit HP Input Element Time Non-Time Circuit (4) Protector (6) 140M Motor Protector with Adjustable Current Range (7) (8) Rating Ratings Output Amps Delay Fuse Delay Fuse Breaker (2) (3) ND HD Amps kVA Cont. 1 Min. 3 Sec. Min. (2) Max. (3) Min. Max. Max.(5) Max.(5) Available Catalog Numbers (9) 600 Volt AC Input Drive Catalog Number 600 Volt AC Single-Phase Input Drive Ratings and Input Protection Devices Frame(1) Table H 20 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 21 Disconnecting MOVs and Common Mode Capacitors The PowerFlex 70 drive contains protective MOVs and Common Mode Capacitors referenced to ground (see below). To guard against unstable operation and/or damage, the drive must be properly configured as shown in Table I on page 22. MOV and AC EMI Capacitor Phase to Ground R/L1 S/L2 T/L3 Common Mode Capacitor to Ground DC+ DC– Jumper-Wire Jumper-Wire Important: All PowerFlex 70 240, 480 & 600V AC input drives are shipped without the DC bus common mode capacitors referenced to ground. Specific drive catalog numbers are listed below: Voltage 240 480 600 Cat. No. 20AB… 20AD… 20AE… See Wiring and Grounding Guidelines for PWM AC Drives, publication DRIVES-IN001 for information on ungrounded systems. Before proceeding, ensure that all power to the drive has been removed. ! ! ! ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should perform maintenance/repair of the system. Failure to comply may result in personal injury and/or equipment damage. ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the DC bus voltage at the +DC & –DC terminals of the Power Terminal Block (refer to the User Manual for location). The voltage must be zero. ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation. Publication 20A-IN009C-EN-P 22 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Table I Recommended Power Jumper Configurations Power Source Type (1) Unknown DC Bus Common MOV/Input Filter Caps (2) Mode Caps Connected Disconnected Solid Ground Connected Connected Benefits Of Correct Configuration on Power Source Type See Solid & Non-Solid Ground points below • UL compliance, • AC fed, solidly grounded • Reduced electrical noise, • DC fed from passive rectifier which has an AC source and solid ground • Most stable operation, Non-Solid Ground • AC fed ungrounded • Impedance grounded • EMC compliance, • Reduced voltage stress on components and motor bearings Disconnected Disconnected • Helps avoid severe equipment damage when ground fault occurs • High resistive ground • B phase ground • Regenerative unit such as common DC bus supply & brake • DC fed from an active converter (1) It is highly recommended to accurately determine the power source type and then configure appropriately. (2) When MOVs are disconnected, the power system must have its own transient protection to ensure known and controlled voltages. To connect or disconnect these devices, refer to pages 23 through 26. Important: Common mode capacitors are required to conform with the EMC directive. Removing these devices will withdraw the associated directive. In addition, on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed 125% of the nominal line-to-line voltage, an isolation transformer should be installed. See Wiring and Grounding Guidelines for PWM AC Drives, publication DRIVES-IN001 for more information on impedance grounded and ungrounded systems. Jumper Installation, Removal and Storage PowerFlex 70 drives utilize plug-in style jumpers. Most drives will have a jumper storage area inside the front cover. Extra jumpers or jumpers that have been removed should be stored in this location for use at a later time. Publication 20A-IN009C-EN-P PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 23 In some cases a protective cover may be present over the jumper pins that extend from the board. If present, simply remove the protective cover, install (or remove) jumper and replace cover. Drive Identification Refer to the drive nameplate and locate the “Voltage Code,” “Frame” and “Internal EMC Option” (Frame B drives). Use this information to locate the proper procedure in the following tables. Internal EMC Option Voltage Code Frame 342-440 xxx N223 432-528 xxx .. TUV Rheinland Product Safety Output: 3 Phase, 0-400 Hz 0-460 60 Hz x xxx / xx AC Voltage Range Base Frequency (default) Continuous Amps 3 Sec / 60 Sec Ovld Amps 0-400 50 Hz xxx xxx Mfd. in 2008 on Jan 19 Serial No. xxxxxxx Original Firmware No. x.xxx US ? E C Production inspected EN 50178 catalog number/series Normal Duty Power Heavy Duty Power Input: 3 Phase, 47-63Hz AC Voltage Range Amps c UL LISTED INDUCTRIAL CONTROL EQUIPMRNT 966X Serial Number See Manual for additional ratings W Series: A Frame: A 400V Class 480V Class xxx kW xxx HP xxx kW xxx HP Cat No. 20A D xxx x x xxxxxxx UL TYPE 1/IP20 and 50C (122F) Ambient Limit Mfg. in U.S.A. (FAC1J) Frame Voltage Code Jumper Settings and Locations A B C D E Factory Default Jumper Settings DC Bus Common MOV/Input Filter Caps Mode Caps JP2/JP3 Not Applicable Installed Power Source Type Solid Ground Insert jumper at the “JP2/JP3” location. Non-Solid Ground Remove the jumper at “JP2/JP3.” JP3 JP2 MOV Publication 20A-IN009C-EN-P Voltage Code PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Frame 24 B B D E C Factory Default Jumper Settings DC Bus Common MOV/Input Filter Caps Mode Caps JP2/JP3 JP5/JP6 Installed Not Installed JP2/JP3 Installed JP5/JP6 Installed CM Cap JP6 JP5 L1 R L2 S L3 T L1 R L2 S L3 T BR1 +DC JP3 JP2 Input Filter Option MOV or CM Cap L1 R L2 S L3 T L1 R L2 S L3 T BR1 +DC JP5 JP6 JP2 Input Filter Option MOV Publication 20A-IN009C-EN-P JP3 Power Source Type Important: The Internal EMC Filter (input filter) is a factory installed option on Frame B drives. If the option is installed, the drive cannot be used on a non-solid ground power source. To verify: an extra “R, S, T” terminal block will be present if the option is installed (as shown). Additionally, the 13th character of the nameplate catalog number will be an “A” (see page 23). Solid Ground Jumpers should be installed at both locations (JP2/JP3 and JP5/JP6). Non-Solid Ground Remove the jumper at “JP2/JP3.” Verify that the jumper at “JP5/JP6” is also removed. In addition, verify that the Input Filter option is not installed. Frame Voltage Code PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions C B D E C Factory Default Jumper Settings DC Bus Common MOV/Input Filter Caps Mode Caps JP2/JP3 JP3A/JP3B Installed Not Installed JP2/JP3 Installed JP3A/JP3B Installed CM Cap JP3B 25 Power Source Type Solid Ground Jumpers should be installed at both locations (JP2/JP3 and JP3A/JP3B). Non-Solid Ground Remove the jumper at “JP2/JP3.” Verify that the jumper at “JP3A/JP3B” is also removed. JP3A JP3 JP2 MOV / Filter Cap D B D E C JP2/JP3 Installed JP3A/JP3B Not Installed JP2/JP3 Installed JP3A/JP3B Installed CM Cap JP3B Solid Ground Jumpers should be installed at both locations (JP2/JP3 and JP3A/JP3B). Non-Solid Ground Remove the jumper at “JP2/JP3.” Verify that the jumper at “JP3A/JP3B” is also removed. JP3A JP3 JP2 SHLD MOV / Filter Cap Publication 20A-IN009C-EN-P Voltage Code PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Frame 26 E B D E C Factory Default Jumper Settings DC Bus Common MOV/Input Filter Caps Mode Caps JP1/JP2 JP3/JP4 Installed Not Installed JP1/JP2 Installed JP3/JP4 Installed Non-Solid Ground Remove the jumper at “JP1/JP2.” Verify that the jumper at “JP3/JP4” is also removed. CM Cap JP4 JP1 JP2 JP3 MOV / Filter Cap Publication 20A-IN009C-EN-P Power Source Type Solid Ground Jumpers should be installed at both locations (JP1/JP2 and JP3/JP4). PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Step 4 27 I/O Wiring Important points to remember about I/O wiring: • Use copper wire only. Wire gauge requirements and recommendations are based on 75 °C. Do not reduce wire gauge when using higher temperature wire. • • Wire with an insulation rating of 600V or greater is recommended. Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot). Important: I/O terminals labeled “(–)” Digital In Common or “Common” are not connected to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise. ! ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity. Publication 20A-IN009C-EN-P PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions I/O Terminal Designations – Standard and Enhanced Control Description 11.2 mA @ 24V DC (CF = Clear 19.2V minimum on state Fault) 3.2V maximum off state Digital In 2 Start Digital In 3 Auto/Man Important: Use only 24V DC, not suitable for Digital In 4 Speed Sel 1 115V AC circuitry. Digital In 5 Speed Sel 2 Inputs can be wired as sink or source. Digital In 6 Speed Sel 3 24V Common – Drive supplied power for Digital In1…6 inputs only. Not intended for use on circuits outside of the Digital In Common – drive. +24V DC – 150 mA maximum load. +10V DC Pot Reference – 2 k ohm minimum load. Digital Out 1 – N.O.(1) NOT Fault Max Resistive Load Max Inductive Load 250V AC / 30V DC 250V AC / 30V DC 50VA / 60 W 25 VA / 30 W Digital Out 1 Common Minimum DC Load Fault Digital Out 1 – N.C.(1) 10 µA, 10 mV DC No. Signal 1 Digital In 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 (1) (2) (3) (4) (5) Stop – CF Related Param. Table J Factory Default 28 361 366 380 387 (2) Non-isolated, 0 to +10V, 10 bit, 100k ohm input 320 Analog In 1 (– Volts) (3) 327 Analog In 1 (+ Volts) TB Man Ref impedance. Analog In 1 (– Current) Voltage – Non-isolated, 0-20 mA, 10 bit, 100 ohm input (3) Analog In 1 (+ Current) Reads value impedance. at 14 & 15 (2) Isolated, bipolar, differential, 0 to +10V unipolar Analog In 2 (– Volts) (10 bit & sign), 100k ohm Analog In 2 (+ Volts) Speed Ref A (10 bit) or ±10V bipolar input impedance.(4) Voltage – Analog In 2 (– Current) Reads value Isolated, 0-20 mA, 10 bit & sign, 100 ohm input (4) Analog In 2 (+ Current) at 18 & 19 impedance. (2) 340 10V Pot Common 0 to +10V, 10 bit, 10k ohm (2k ohm minimum) 344 Analog Out (– Volts) Output Freq load. Analog Out (– Current) 0 to 20 mA, 10 bit, 400 ohm maximum load.(5) Analog Out (+ Volts) Referenced to chassis ground. Analog Out (+ Current) Common if internal 10V supply (terminal 10) is used. Digital Out 2 – N.O.(1) Run See description at No.s 11…13. 380 387 Digital Out 2 Common NOT Run Digital Out 2 – N.C.(1) Contacts shown in unpowered state. Any relay programmed as Fault or Alarm will energize (pick up) when power is applied to drive and deenergize (drop out) when fault or alarm exists. Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed. These inputs/outputs are dependent on a number of parameters. See “Related Parameters.” Differential Isolation - External source must be less than 10V with respect to PE. Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity. Analog output current is only available with Enhanced Control drives. Publication 20A-IN009C-EN-P PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 29 I/O Terminal Positions I/O Wiring Examples Input/Output Potentiometer Unipolar Speed Reference 10k Ohm Pot. Recommended (2k Ohm minimum) Analog Input Unipolar Speed Reference 0 to +10V Input Connection Example 18 19 22 10 Common + 18 19 Required Parameter Settings Select Speed Reference source: Param. 090 = 2 “Analog In 2” Adjust Scaling: Param. 091, 092, 322, 323 Check Results: Param. 017 Default Speed Reference source: Param. 090 = 2 “Analog In 2” Adjust Scaling: Param. 091, 092, 325, 326 Check Results: Param. 017 2 Wire(1) Control Non-Reversing Internal Supply Disable Digital Input 1: Param. 361 = 0 “Not Used” 2 Stop-Run Set Digital Input 2: Param. 362 = 7 “Run” 7 8 9 2 Wire(1) Control Reversing Internal Supply Run Rev Set Digital Input 1: Param. 361 = 9 “Run Reverse” 1 2 Set Digital Input 2: Param. 362 = 8 “Run Forward” Run Fwd 7 8 9 Publication 20A-IN009C-EN-P 30 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Input/Output 3 Wire(1) Control 3 Wire(1) Control Connection Example Internal Supply Required Parameter Settings Use factory default parameter settings. Stop 1 2 Start 7 8 9 Digital Input 1: Param. 361 = 4 “Stop – CF” Digital Input 2: Param. 362 = 5 “Start” External Supply Use factory default parameter settings. Stop 1 2 Digital Input 1: Param. 361 = 4 “Stop – CF” 8 Digital Input 2: Param. 362 = 5 “Start” Start +24V Common Select Source: Digital Output Form C Relays Energized in Normal State. 11 12 13 24 25 26 or Power Source Enable Input Shown in enabled state. Use factory default parameter settings. Digital Out1 Sel: Param. 380 = 1 “Fault” Digital Out2 Sel: Param. 384 = 4 “Run” Standard Control Param. 366 = 1 “Enable” 6 Enhanced Control Param. 366 = 1 “Enable” For dedicated hardware Enable: Remove Enable Jumper (see page 31) (1) Digital inputs can be wired for 2 Wire or 3 Wire Start/Stop control. Three Wire control requires separate Start and Stop signals. Two Wire control requires only one input signal configured Run-Hi/Stop-Lo. Publication 20A-IN009C-EN-P PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 31 Hardware Enable Circuitry (Enhanced Control Only) By default, the user can program a digital input as an Enable input. The status of this input is interpreted by drive software. If the application requires the drive to be disabled without software interpretation, a hardware enable configuration can be utilized. This is done by removing the enable jumper (ENBL JMP) and wiring the enable input to “Digital In 6” (see below). 1.Remove drive cover. 2.Locate and remove the Enable Jumper on the Main Control Board (see diagram). 3.Wire Enable to “Digital In 6” (see Table J). Publication 20A-IN009C-EN-P 32 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Safe Off Board Option (Enhanced Control Only) The optional PowerFlex Safe-Off board, when used with suitable safety components, provides protection according to EN 954-1:1997; Category 3 for safe off and protection against restart. The PowerFlex safe off option is just one safety control system. All components in the system must be chosen and applied correctly, to achieve the desired level of operator safeguarding. 20A-DG01 4 3 2 1 0.8…1.1 N•m (7…10 lb•in) Important: The drive ships with the hardware enable jumper (ENBL JMP) installed. This jumper must be removed when using the DriveGuard® Safe-Off option. Failure to remove the jumper will cause the drive to fault when a start command is issued. Table K Terminal Description No. Signal Description 1 Monitor - N.C. 2 Common - N.C. Normally closed contacts for monitoring relay status. Maximum Resistive Load: 250V AC / 30V DC / 50 VA / 60 W Maximum Inductive Load: 250V AC / 30V DC / 25 VA / 30 W 3 +24V DC 4 24V Common Connections for user supplied power to energize coil. For detailed information on installing and wiring a safety relay system, refer to the DriveGuard Safe-Off Option (Series B) for PowerFlex 40P and PowerFlex 70 AC Drives User Manual, publication PFLEX-UM003. Important:If the Safe-Off board is removed from the drive, pins 3 and 4 of the Safe-Off Connector must be jumpered for the drive to run. If the Safe-Off board or the jumper is not installed, and the drive is commanded to run, an F111 “Enable Hardware” fault will occur. Publication 20A-IN009C-EN-P PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 33 Encoder Interface Option (Enhanced Control Only) The optional PowerFlex Encoder Interface can source 5 or 12 volt power and accept 5 or 12 volt single ended differential inputs. Factory default setting is 12 volts. Receive Voltage = 12V 20A-ENC-1 = 5V = 12V 0.8…1.1 N•m (7…10 lb•in) 1 = 5V 6 Send Voltage Table L Terminal Description No. Signal Description 1 5-12V Power Internal power source 250 mA (isolated). 2 Power Return 3 Encoder B (NOT) Single channel or quadrature B input. 4 Encoder B 5 Encoder A (NOT) Single channel or quadrature A input. 6 Encoder A 4 5 6 B A NOT A I/O Encoder Power – External Power Source Encoder Signal – Differential, Dual Channel Connection Example + Common Figure 4 Sample Encoder Wiring I/O Connection Example Encoder +12V DC (250 mA) 1 Power – 2 Common Internal Drive 3 Power 4 to SHLD Internal (drive) 56 12V DC, 250mA Encoder to Power Supply Common Signal – 1 Single-Ended, 2 B NOT Dual Channel 3 to SHLD External Power Supply 1 2 3 4 5 6 to SHLD B NOT B A NOT A to SHLD Encoder Specifications Type: Supply: Quadrature: Duty Cycle: Requirements Incremental, dual channel 5V/12V Configurable +/-5% 90° +/-27° 50% +10% Encoders must be line driver type, quadrature (dual channel) or pulse (single channel), single-ended or differential and capable of supplying a minimum of 10 mA per channel. The Encoder Interface Board accepts 5V or 12V DC square-wave with a minimum high state voltage of 3.5V DC (5V mode) and 7.0V DC (12V mode). Maximum low state voltage is 1V DC (for both 5V and 12V modes). Maximum input frequency is 250 kHz. Publication 20A-IN009C-EN-P 34 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Step 5 ! Start-Up Check List • This check list supports the Basic Start-Up menu option. See page 39 for information on other start-up routines. • A Human Interface Module (HIM) is required to run the Basic Start-Up routine. • The Basic Start-Up routine may modify parameter values for Analog and Digital I/O. Refer to Common I/O Programming Changes on page 42. ATTENTION: Power must be applied to the drive to perform the following start-up procedure. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning. Prepare For Drive Start-Up ❏ 1. Verify input supply voltage. ❏ 2. Check output wiring. ❏ 3. Check control wiring. CTRL BD GND ❏ 4. Connect a Human Interface Module (HIM) to DPI Port 1 or 2. Figure 5 DPI Ports ➊ and ➋ Optional Service Connection Board (SK-M9-SCB1) provides temporary DPI connection with drive cover removed. Publication 20A-IN009C-EN-P PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 35 ❏ 5. Apply AC power and control voltages to the drive. If any of the six digital inputs are configured to Stop – CF (CF = Clear Fault) or Enable, verify that signals are present or the drive will not start. Refer to Troubleshooting – Abbreviated Fault & Alarm Listing on page 43 for a list of potential digital input conflicts. If the STS LED is not flashing green at this point, refer to Drive Status Indicators on page 41. ❏ 6. When prompted, select a display language. The PowerFlex 70 Start-Up Screen will then display. ❏ 7. Press the Enter key to display the Start-Up Menu. ❏ 8. Use the Arrow keys to highlight “2. Basic”. ❏ 9. Press the Enter key. Follow the menu using the Enter key which will step you through the Start-Up routine. The Basic Start-Up routine asks simple questions and prompts you to input required information. See also Common I/O Programming Changes on page 42. Information About Start-Up Motor Tests Control schemes vary based on which Start/Jog Source is selected in Step 3. Motor Tests. Start/Jog Source Digital Inputs Local Human Interface Module (HIM)–Port 1 Remote HIM Control Source Description Digital In 1 = Stop / Digital In 2 = Start / Digital In 3 = Jog Human Interface Module (HIM) connected to DPI Port 1 controls Stop / Start / Jog Digital In 1…6 are temporarily disabled during motor tests. Human Interface Module (HIM) connected to DPI Port 2 controls Stop / Start / Jog Digital In 1…6 are temporarily disabled during motor tests. During motor tests and tuning procedures, the drive may modify certain parameter values for proper Start Up operation. These values are then reset to their original values when Start Up is complete. The affected parameters are: 053, 080, 276, 278 and 361-366. If power is removed from the drive during the tests without aborting the auto-tune procedure, these parameters may not reset to their original value. If this situation occurs, reset the drive to factory defaults (see page 42) and repeat the Start Up procedure. Publication 20A-IN009C-EN-P 36 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Appendix First Powerup Menu Structure English? Français? ¿Español? Italiano? Deutsch? Português? Nederlands? Not Selected Main Menu: Diagnostics Parameter Device Select Memory Storage Start-Up Preferences PowerFlex 70 Start-Up Startup consists of several steps to configure a drive for basic applications. PowerFlex 70 Start-Up Make a selection 1. SMART 2. Basic 3. Detailed 4. More info PowerFlex 70 Start-Up Complete these steps in order: 1. Motor Control 2. Motr Data/Ramp 3. Motor Tests 4. Speed Limits 5. Speed/Trq Cntl 6. Start/Stop/I/O 7. Done/Exit Publication 20A-IN009C-EN-P PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 37 Human Interface Module (HIM) Overview LCD Display Elements Display Description F-> Power Loss Auto 0.0 Hz Direction⎥ Drive Status⎥ Alarm⎥ Auto/Man⎥ Information Commanded or Output Frequency Main Menu: Diagnostics Parameter Device Select Programming / Monitoring / Troubleshooting Human Interface Module (HIM) Key Functions Key Esc Sel ALT Description Exit a menu, cancel a change to a parameter value, or acknowledge a fault/alarm. Select a digit, select a bit, or enter edit mode in a parameter screen. Scroll through options, increase a value, or toggle a bit. Scroll through options, decrease a value, or toggle a bit. Enter a menu, enter edit mode in a parameter screen, or save a change to a parameter value. Access the function associated with a programming or numeric key. Provides access to the Large Format Display. Refer to the drive user manual for more information. Start the drive. Stop the drive or clear a fault. Jog S.M.A.R.T. View Esc Sel Alt Lang Auto / Man Remove 7 8 9 4 5 6 1 2 3 . 0 +/- Exp Jog Param # Human Interface Module (HIM) Jog the drive. Change direction. These keys are active only when the HIM is granted Manual Control or Param. 090 [Speed Ref A Sel] / 093 Increase speed. [Speed Ref B Sel] is set to: Option 18 “DPI Port 1” for a HIM installed in the drive cover Decrease speed. or Option 19 “DPI Port 2” for a HIM connected by cable for handheld or remote installation option Publication 20A-IN009C-EN-P 38 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Human Interface Module (HIM) Main Menu Main Menu Screen F-> Power Loss Auto 0.0 Hz Main Menu: Diagnostics Parameter Device Select Menu Selections Main Menu: Diagnostics Parameter Device Select Memory Storage Start-Up Preferences ALT Functions To use an ALT function, start at the Main Menu and press the ALT key, release it, then press the programming key associated with one of the following functions: ALT Key then Esc Esc Sel Sel ALT Function Function Description S.M.A.R.T. Displays the S.M.A.R.T. screen. This function allows the drive parameter values to be quickly programed by directly accessing the most frequently used drive functions. Refer to the User Manual for more information. Log In/Out Log in to change parameter settings. Log out to protect parameter settings. Change a password. View Allows the selection of how parameters will be viewed or detailed information about a parameter or component. Device Select a connected adapter for editing. Lang +/– Publication 20A-IN009C-EN-P Displays the language selection screen. The LCD Human Interface Module (HIM) on an architecture class drive allows you to change the display language any time. Auto / Man Switches between Auto and Manual Modes. If the Human Interface Module (HIM) requests Manual Mode, the Speed Reference source is transferred to the Human Interface Module (HIM). Remove Allows Human Interface Module (HIM) removal without causing a fault if the Human Interface Module (HIM) is not the last controlling device and does not have Manual control of the drive. Param # Allows entry of a parameter number for viewing/editing. PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 39 Start-Up Routines The PowerFlex 70 is designed so that start up is simple and efficient. If you have an LCD HIM, two methods are provided, allowing the user to select the desired level needed for the application. • S.M.A.R.T. Start This routine allows you to quickly set up the drive by programming values for the most commonly used functions (see below). • Assisted Start Up This routine prompts you for information that is needed to start up a drive for most applications, such as line and motor data, commonly adjusted parameters and I/O. With Enhanced Control, two levels of Assisted Start Up are provided; Basic and Detailed. Figure 6 Standard Control Start Up Menu Main Menu: Start-Up (1) Input Voltage Motor Data and Ramp Times Motor Tests Configure for Alternate Input Voltage Enter Motor NP Data, Stop Mode, Accel/Decel Ramp Times Optimize Torque and Verify Direction Speed Limits Set Min/Max Speed and Direction Control Speed Control Done / Exit Start/Stop/I/O Configure Configure Source, Value Control Method and Scale for (2 Wire/3 Wire), I/O, Speed References Digital Inputs/Outputs and Analog Outputs Important: Power must be applied to the drive when viewing or changing parameters. Previous programming may affect the drive status when power is applied. Figure 7 Enhanced Control Start Up Menu Main Menu: Start-Up (1) Motor Control Select Motor Data and Ramp Times Motor Tests Configures Motor Control Method Enter Motor NP Data, Stop Mode, Accel/Decel Ramp Times Optimize Torque and Verify Direction (1) (2) Speed Limits Set Min/Max Speed and Direction Control Speed/Torque Control Start/Stop/I/O Configure Configure Source, Value Control Method and Scale for (2 Wire/3 Wire), I/O, Speed References Digital Inputs/Outputs and Analog Outputs Application (2) Done / Exit Configure for Specific Application During Motor Tests and tuning procedures, the drive may modify certain parameter values for proper Start Up operation. These values are then reset to their original values when Start Up is complete. The affected parameters are: 053, 080, 276, 278 and 361-366. If power is removed from the drive during the tests without aborting the auto-tune procedure, these parameters may not reset to their original value. If this situation occurs, reset the drive to factory defaults (see page 42) and repeat the Start Up procedure. Detailed start-up mode only. Publication 20A-IN009C-EN-P 40 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Running S.M.A.R.T. Start During a Start Up, the majority of applications require changes to only a few parameters. The LCD HIM on a PowerFlex 70 drive offers S.M.A.R.T. start, which displays the most commonly changed parameters. With these parameters, you can set the following functions: S - Start Mode and Stop Mode M - Minimum and Maximum Speed A - Accel Time 1 and Decel Time 1 R - Reference Source T - Thermal Motor Overload To run a S.M.A.R.T. start routine: Step Key(s) 1. Press ALT and then Esc (S.M.A.R.T). The Esc ALT S.M.A.R.T. start screen appears. 2. View and change parameter values as desired. For HIM information, see Appendix B. 3. Press Esc to exit the S.M.A.R.T. start. Esc Example LCD Displays F-> Stopped Auto 0.0 Hz SMART List: Main Menu:In2 Sel Digital Diagnostics Stop Mode A Minimum Speed Parameter Running an Assisted Start Up Important: This start-up routine requires an LCD HIM. The Assisted start-up routine prompts you to input required information. Access Assisted Start Up by selecting “Start Up” from the Main Menu. To perform an Assisted Start-Up: Step 1. In the Main Menu, press the Up Arrow or Down Arrow to scroll to “Start Up”. 2. Press Enter. Key(s) Example LCD Displays F-> Stopped Auto 0.0 Hz Main Menu: Memory Storage Start Up Preferences Important: Done/Exit must be selected upon completion of the Start Up routine in order for any Start Up/Autotune data to be saved. Publication 20A-IN009C-EN-P PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 41 Drive Status Indicators Name STS PORT MOD NET A Color Green State Flashing Steady Yellow Flashing, Drive Stopped Flashing, Drive Running Steady, Drive Running Red Flashing Steady Refer to the Communication Adapter User Manual. Description Drive ready, but not running and no faults are present. Drive running, no faults are present. An inhibit condition exists, the drive cannot be started. Check parameter 214 [Start Inhibits]. An intermittent type 1 alarm condition is occurring. Check parameter 211 [Drive Alarm 1]. A continuous type 1 alarm condition exists. Check parameter 211 [Drive Alarm 1]. A fault has occurred. A non-resettable fault has occurred. Status of DPI port internal communications (if present). Status of communications module (when installed). Status of network (if connected). Status of secondary network (if connected). NET B Publication 20A-IN009C-EN-P 42 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Common I/O Programming Changes Your application needs may require changing parameters from their factory default settings. Speed Reference A Change Speed Reference A from Analog In 2 to Analog In 1 to connect an external potentiometer. 1. Set Param. 090 [Speed Ref A Sel] to option 1 “Analog In 1” This sets the speed reference input to I/O terminals 14 & 15 for voltage and I/O terminals 16 & 17 for current 2. Set Param. 096 [TB Man Ref Sel] to option 9 “MOP Level” This eliminates a potential Conflict alarm condition. Analog In 2 is not a valid Speed Reference source if selected for any of the following: • 117 [Trim In Select] • 126 [PI Reference Sel] • 128 [PI Feedback Sel] • 147 [Current Lmt Sel] 3. Set Param. 091 [Speed Ref A Hi] to the upper value of the desired speed reference range in Hz 4. Set Param. 092 [Speed Ref A Lo] to the lower value of the desired speed reference range in Hz Control Scheme Change from 3 Wire Start/Stop to 2 Wire Run/Not Run at Digital In 1 & Digital In 2. 1. Set Param. 361 [Digital In1 Sel] to option 7 “Run” or 9 “Run Reverse” 2. Set Param. 362 [Digital In2 Sel] to another option such as 8 “Run Forward” or 10 “Jog” See I/O Wiring Examples beginning on page 29. Restoring Factory Defaults From the Human Interface Module (HIM) Main Menu select: Memory Storage / Reset To Defaults Publication 20A-IN009C-EN-P PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 43 Troubleshooting – Abbreviated Fault & Alarm Listing 2 Type(1) Fault Auxiliary Input No. For a complete listing of Faults and Alarms, refer to the PowerFlex 70 User Manual, publication 20A-UM001. ➀ ➂ Description Auxiliary input interlock is open. Action Check remote wiring. 1. Verify input voltage is within drive specified limits. 2. Verify system ground impedance follows proper grounding techniques. 3. Disable bus regulation and/or add dynamic brake resistor and/or extend deceleration time. 1. Reprogram [Motor NP FLA] with FluxAmpsRef 78 The value for flux amps the correct motor nameplate Rang determined by the Autotune value. procedure exceeds the programmed [Motor NP FLA]. 2. Repeat Autotune. HW OverCurrent 12 ➀ The drive output current has Check programming. Check for exceeded the hardware current excess load, improper DC boost limit. setting, DC brake volts set too high or other causes of excess current. IR Volts Range 77 “Calculate” is the autotune default Re-enter motor nameplate data. and the value determined by the autotune procedure for IR Drop Volts is not in the range of acceptable values. Motor Overload 7 Internal electronic overload trip. An excessive motor load exists. ➀ Enable/Disable with [Fault Config Reduce load so drive output current ➂ does not exceed the current set by 1]. [Motor NP FLA]. OverSpeed Limit 25 ➀ Functions such as Slip Remove excessive load or Compensation or Bus Regulation overhauling conditions or increase have attempted to add an output [Overspeed Limit]. frequency adjustment greater than that programmed in [Overspeed Limit]. OverVoltage 5 Monitor the AC line for high line ➀ DC bus voltage exceeded maximum value. voltage or transient conditions. Bus overvoltage can also be caused by motor regeneration. Extend the decel time or install dynamic brake option. Check for excess load, improper DC SW OverCurrent 36 ➀ Drive output current has exceeded the 1ms current rating. boost setting. DC brake volts set too This rating is greater than the 3 high. second current rating and less than the hardware overcurrent fault level. It is typically 200-250% of the drive continuous rating. (1) See the User Manual, publication 20A-UM001, for a description of fault types. Decel Inhibit 24 The drive is not following a commanded deceleration because it is attempting to limit bus voltage. Publication 20A-IN009C-EN-P Type(1) Alarm Dig In ConflictA PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions No. 44 17 ➁ Description Digital input functions are in conflict. Combinations marked with a “ ” will cause an alarm. Acc2/Dec2 Accel 2 Decel 2 Jog Jog Fwd Jog Rev Fwd/Rev Acc2 / Dec2 Accel 2 Decel 2 Jog Jog Fwd Jog Rev Fwd / Rev Dig In ConflictB 18 ➁ A digital Start input has been configured without a Stop input or other functions are in conflict. Combinations that conflict are marked with a “ ” and will cause an alarm. Fwd/ Start Stop–CF Run Run Fwd Run Rev Jog Jog Fwd Jog Rev Rev Start Stop–CF Run Run Fwd Run Rev Jog Jog Fwd Jog Rev Fwd / Rev Dig In ConflictC 19 ➁ More than one physical input has been configured to the same input function. Multiple configurations are not allowed for the following input functions. Forward/Reverse Speed Select 1 Speed Select 2 Speed Select 3 Run Forward TB Man Ref Cflct EC 30 Run Reverse Jog Forward Jog Reverse Run Stop Mode B Bus Regulation Mode B Acc2 / Dec2 Accel 2 Decel 2 Occurs when: • “Auto/Manual” is selected (default) for [Digital In3 Sel], parameter 363 and • [TB Man Ref Sel], parameter 96 has been reprogrammed. No other use for the selected analog input may be programmed. Example: If [TB Man Ref Sel] is reprogrammed to “Analog In 2,” all of the factory default uses for “Analog In 2” must be reprogrammed (such as parameters 90, 117, 128 and 179). Refer to the Auto/Manual Examples section of the PowerFlex 70 User Manual, publication 20A-UM001. To correct: • Verify/reprogram the parameters that reference an analog input or • Reprogram [Digital In3] to another function or “Unused.” (1) See User Manual, publication 20A-UM001, for a description of alarm types. Publication 20A-IN009C-EN-P PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 45 Common Symptoms and Corrective Actions Drive does not Start from Start or Run Inputs wired to the terminal block. Cause(s) Drive is Faulted Indication Flashing red status light Incorrect input wiring. See page 29 for wiring examples. • 2 wire control requires Run, Run Forward, Run Reverse or Jog input. • 3 wire control requires Start and Stop inputs • Jumper from terminal 7 to 8 is required. Incorrect digital input programming. • Mutually exclusive choices have been made (i.e., Jog and Jog Forward). • 2 wire and 3 wire programming may be conflicting. • Exclusive functions (i.e, direction control) may have multiple inputs configured. • Stop is factory default and is not wired. Flashing green status light Safe-Off Option Installed • Hardware Enable Input “Digital In 6” not present. • Safe-Off Option inputs not present. None Flashing yellow status light and “DigIn CflctB” indication on LCD HIM. [Drive Status 2] shows type 2 alarm(s). Flashing yellow status light and “Not Enable” indication on LCD HIM. Flashing yellow status light and “Safe-Off” indication on LCD HIM. Corrective Action Clear fault. • Press Stop • Cycle power • Set [Fault Clear] to 1 • “Clear Faults” on the HIM Diagnostic menu Wire inputs correctly and/or install jumper. Program [Digital Inx Sel] for correct inputs. Start or Run programming may be missing. Program [Digital Inx Sel] to resolve conflicts. Remove multiple selections for the same function. Install stop button to apply a signal at stop terminal. Verify correct wiring to “Digital In 6.” Check for presence of signal. Wire inputs correctly on Safe Off option terminals 1 through 4. Refer to the DriveGuard Safe-Off Option User Manual, publication PFLEX-UM003 for additional information Drive does not Start from Human Interface Module (HIM). Cause(s) Drive is programmed for 2 wire control. Human Interface Module (HIM) Start button is disabled for 2 wire control. Indication None Corrective Action If 2 wire control is required, no action is necessary. If 3 wire control is required, program [Digital Inx Sel] for correct inputs. Publication 20A-IN009C-EN-P 46 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Drive does not respond to changes in speed command. Cause(s) Indication Corrective Action 1. If the source is an analog input, check wiring No value is coming from the source LCD HIM and use a meter to check for presence of of the command. Status Line signal. indicates “At Speed” and 2. Check [Commanded Freq] for correct output is 0 Hz. source. Incorrect reference source has None 3. Check [Speed Ref Source] for the source of been programmed. the speed reference. 4. Reprogram [Speed Ref A Sel] for correct source. Incorrect Reference source is being None 5. Check [Drive Status 1], bits 12 and 13 for selected via remote device or digital unexpected source selections. inputs. 6. Check [Dig In Status] to see if inputs are selecting an alternate source. 7. Reprogram digital inputs to correct “Speed Sel x” option. Motor and/or drive will not accelerate to commanded speed. Cause(s) Acceleration time is excessive. Excess load or short acceleration times force the drive into current limit, slowing or stopping acceleration. Indication None None Speed command source or value is None not as expected. Programming is preventing the None drive output from exceeding limiting values. Corrective Action Reprogram [Accel Time x]. Check [Drive Status 2], bit 10 to see if the drive is in Current Limit. Remove excess load or reprogram [Accel Time x]. Check for the proper Speed Command using Steps 1 through 7 above. Check [Maximum Speed] and [Maximum Freq] to assure that speed is not limited by programming. Motor operation is unstable. Cause(s) Indication Motor data was incorrectly entered None or Autotune was not performed. Publication 20A-IN009C-EN-P Corrective Action 1. Correctly enter motor nameplate data. 2. Perform “Static” or “Rotate” Autotune procedure. PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 47 Manually Clearing Faults Step Key(s) 1. Press Esc to acknowledge the fault. The fault information will be Esc removed so that you can use the Human Interface Module (HIM). 2. Address the condition that caused the fault. The cause must be corrected before the fault can be cleared. 3. After corrective action has been taken, clear the fault by one of these methods: • Press Stop • Cycle drive power • Set parameter 240 [Fault Clear] to “1.” • “Clear Faults” on the Human Interface Module (HIM) Diagnostic menu. Publication 20A-IN009C-EN-P 48 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Parameter List Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 23 24 25 26 27 28 29 40 41 42 43 44 45 46 47 48 49 50 53 53 54 55 56 57 58 59 61 62 63 64 66 67 Parameter Name Output Freq Commanded Freq Output Current Torque Current Flux Current Output Voltage Output Power Output Powr Fctr Elapsed MWh Elapsed Run Time MOP Frequency DC Bus Voltage DC Bus Memory Elapsed kWh Torque Estimate 3.x Analog In1 Value Analog In2 Value Ramped Speed Speed Reference Commanded Torque** Speed Feedback Rated kW Rated Volts Rated Amps Control SW Ver Motor Type Motor NP Volts Motor NP FLA Motor NP Hertz Motor NP RPM Motor NP Power Mtr NP Pwr Units Motor OL Hertz Motor OL Factor Motor Poles Motor OL Mode 3.x Motor Cntl Sel Torque Perf Mode Maximum Voltage Maximum Freq Compensation Flux Up Mode Flux Up Time SV Boost Filter Autotune IR Voltage Drop Flux Current Ref Ixo Voltage Drop Autotune Torque** Inertia Autotune** Publication 20A-IN009C-EN-P Group Metering Metering Metering Metering Metering Metering Metering Metering Metering Metering Metering Metering Metering Metering Metering Metering Metering Metering Metering Metering Metering Drive Data Drive Data Drive Data Drive Data Motor Data Motor Data Motor Data Motor Data Motor Data Motor Data Motor Data Motor Data Motor Data Motor Data Motor Data Torq Attributes Torq Attributes Torq Attributes Torq Attributes Torq Attributes Torq Attributes Torq Attributes Torq Attributes Torq Attributes Torq Attributes Torq Attributes Torq Attributes Torq Attributes Torq Attributes Number 69 70 71 72 80 80 81 82 83 84-86 87 88 90, 93 91, 94 92, 95 96 97 98 100 100 101-107 108 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140, 141 142, 143 145 146 Parameter Name Start/Acc Boost* Run Boost* Break Voltage* Break Frequency* Feedback Select Speed Mode Minimum Speed Maximum Speed Overspeed Limit Skip Frequency X Skip Freq Band Speed/Torque Mod** Speed Ref X Sel Speed Ref X Hi Speed Ref X Lo TB Man Ref Sel TB Man Ref Hi TB Man Ref Lo Jog Speed Jog Speed 1 Preset Speed X Jog Speed 2 Trim % Setpoint Trim In Select Trim Out Select Trim Hi Trim Lo Slip RPM @ FLA Slip Comp Gain* Slip RPM Meter PI Configuration PI Control PI Reference Sel PI Setpoint PI Feedback Sel PI Integral Time PI Prop Gain PI Lower Limit PI Upper Limit PI Preload PI Status PI Ref Meter PI Fdback Meter PI Error Meter PI Output Meter PI BW Filter Accel Time X Decel Time X DB While Stopped S Curve % Group Volts per Hertz Volts per Hertz Volts per Hertz Volts per Hertz Spd Mode & Limits Spd Mode & Limits Spd Mode & Limits Spd Mode & Limits Spd Mode & Limits Spd Mode & Limits Spd Mode & Limits Spd Mode & Limits Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Speed Reference Discrete Speeds Discrete Speeds Discrete Speeds Discrete Speeds Speed Trim Speed Trim Speed Trim Speed Trim Speed Trim Slip Comp Slip Comp Slip Comp Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Process PI Ramp Rates Ramp Rates Stop/Brake Modes Ramp Rates PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Number 147 148 149 150 151 152 153 154 155, 156 155, 156 157 158 159 160 160 161, 162 163 164 165 166 167 168 169 170 174 175 177 178 179 180 181 182 183 184 185 187 188 189 190 192 192 193 194 195 196 197 198 199 200 201 202 203 204 Parameter Name Current Lmt Sel Current Lmt Val Current Lmt Gain Drive OL Mode PWM Frequency Droop RPM @ FLA Regen Power Lim** Current Rate Lim** Stop/Brk Mode XEC v2 Stop Mode XStandard DC Brake Lvl Sel DC Brake Level DC Brake Time Bus Reg Gain Bus Reg Ki* Bus Reg Mode X DB Resistor Type Bus Reg Kp* Bus Reg Kd* Flux Braking Powerup Delay Start At PowerUp Flying Start En Flying StartGain Auto Rstrt Tries Auto Rstrt Delay Gnd Warn Level Sleep Wake Mode Sleep Wake Ref Wake Level Wake Time Sleep Level Sleep Time Power Loss Mode Power Loss Time Load Loss Level Load Loss Time Shear Pin Time Direction Mode AutoMan Cnfg Save HIM Ref Man Ref Preload Save MOP Ref MOP Rate Param Access Lvl Reset To Defalts Load Frm Usr Set Save To User Set Reset Meters Language Voltage Class Drive Checksum Dyn UsrSet Cnfg Group Load Limits Load Limits Load Limits Load Limits Load Limits Stop/Brake Modes Load Limits Load Limits Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Stop/Brake Modes Restart Modes Restart Modes Restart Modes Restart Modes Restart Modes Restart Modes Restart Modes Restart Modes Restart Modes Restart Modes Restart Modes Restart Modes Restart Modes Power Loss Power Loss Power Loss Power Loss Load Limits Direction Config HIM Ref Config HIM Ref Config HIM Ref Config MOP Config MOP Config Drive Memory Drive Memory Drive Memory Drive Memory Drive Memory Drive Memory Drive Memory Drive Memory Drive memory Number 205 206 209, 210 211, 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227, 228 229, 230 234, 236 235, 237 238 240 241 242 243-249 244-250 259 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 288 289 290 291 292 293 294 295 Parameter Name Dyn UsrSet Sel Dyn UserSet Actv Drive Status 1, 2 Drive Alarm X Speed Ref Source Start Inhibits Last Stop Source Dig In Status Dig Out Status Drive Temp Drive OL Count Motor OL Count Mtr OL Trip Time3.x Drive Status 33.x Status 3 @ Fault3.x Fault Frequency Fault Amps Fault Bus Volts Status X @ Fault Alarm X @ Fault Testpoint X Sel Testpoint X Data Fault Config 1 Fault Clear Fault Clear Mode Power Up Marker Fault X Code Fault X Time Alarm Config 1 DPI Data Rate Drive Logic Rslt Drive Ref Rslt Drive Ramp Rslt DPI Port Select DPI Port Value Logic Mask Start Mask Jog Mask Direction Mask Reference Mask Accel Mask Decel Mask Fault Clr Mask MOP Mask Local Mask Stop Owner Start Owner Jog Owner Direction Owner Reference Owner Accel Owner Decel Owner Fault Clr Owner 49 Group Drive memory Drive Memory Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Faults Faults Faults Faults Faults Faults Alarms Comm Control Comm Control Comm Control Comm Control Comm Control Comm Control Masks & Owners Masks & Owners Masks & Owners Masks & Owners Masks & Owners Masks & Owners Masks & Owners Masks & Owners Masks & Owners Masks & Owners Masks & Owners Masks & Owners Masks & Owners Masks & Owners Masks & Owners Masks & Owners Masks & Owners Masks & Owners Publication 20A-IN009C-EN-P 50 Number 296 297 298 300-307 308 310-317 320 321 322, 325 323, 326 324, 327 340 341 342 343 344 354 361-366 377 379 380, 384 381, 385 382, 386 383, 387 411 412 413 414 415 416 419 420 427 428 429 435 436 437 440 441 445 446 447 448 449 450 451 454 459 460 461 462 463 PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions Parameter Name MOP Owner Local Owner DPI Ref Select Data In XX HighRes Ref Data Out XX Anlg In Config Anlg In Sqr Root Analog In X Hi Analog In X Lo Analog In X Loss Anlg Out Config Anlg Out Absolut Analog Out1 Sel Analog Out1 Hi Analog Out1 Lo Anlg Out1 Scale Digital InX Sel Anlg Out1 Setpt Dig Out Setpt Digital OutX Sel Dig OutX Level Dig OutX OnTime Dig OutX OffTime DigIn DataLogic Motor Fdbk Type** Encoder PPR** Enc Pos Feedback Encoder Speed Fdbk Filter Sel** Notch FilterFreq** Notch Filter K** Torque Ref A Sel** Torque Ref A Hi** Torque Ref A Lo** Torque Setpoint1** Pos Torque Limit** Neg Torque Limit** Control Status Torq Current Ref Ki Speed Loop** Kp Speed Loop** Kf Speed Loop** Spd Err Filt BW3.x Speed Desired BW** Total Inertia** Speed Loop Meter** Rev Speed Limit PI Deriv Time PI Reference Hi PI Reference Lo PI Feedback Hi PI Feedback Lo Publication 20A-IN009C-EN-P Group Masks & Owners Masks & Owners Comm Control Datalinks Datalinks Datalinks Analog Inputs Analog Inputs Analog Inputs Analog Inputs Analog Inputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Analog Outputs Digital Inputs Analog Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Outputs Digital Inputs Speed Feedback Speed Feedback Speed Feedback Speed Feedback Speed Feedback Speed Feedback Speed Feedback Torq Attributes Torq Attributes Torq Attributes Torq Attributes Torq Attributes Torq Attributes Torq Attributes Torq Attributes Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Speed Regulator Spd Mode & Limits Process PI Process PI Process PI Process PI Process PI Number 476, 482 477, 483 478, 484 595 596 597 598 620 621 622 623 624 625 626 Parameter Name ScaleX In Value ScaleX In Hi ScaleX In Lo Port Mask Act Write Mask Cfg Write Mask Act Logic Mask Act Fiber Control Fiber Status Sync Time Traverse Inc Traverse Dec Max Traverse P Jump Group Scaled Blocks Scaled Blocks Scaled Blocks Security Security Security Security Fiber Functions3.x Fiber Functions3.x Fiber Functions3.x Fiber Functions3.x Fiber Functions3.x Fiber Functions3.x Fiber Functions3.x * These parameters will only be displayed when parameter 053 [Motor Cntl Sel] is set to option “2 or 3.” ** These parameters will only be displayed when parameter 053 [Motor Cntl Sel] is set to option “4.” 3.x Firmware 3.002 & later only. PowerFlex® 70 Adjustable Frequency AC Drive Installation Instructions 51 Notes: Publication 20A-IN009C-EN-P *PN-40059* www.rockwellautomation.com PN-40059 Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204 USA,Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium,Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong,Tel: (852) 2887 4788, Fax: (852) 2508 1846 Publication 20A-IN009C-EN-P – August 2009 Supersedes 20A-IN009B-EN-P Copyright © 2009 Rockwell Automation, Inc. All rights reserved. Printed in USA.