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CGX125SH CGX125SH C CGX125SH D 2 13KYYC02 © Honda Motor Co., Ltd. 2012 FOREWORD INDEX 1 ENGINE GROUP 2 FRAME GROUP 3 PART NUMBER INDEX 4 PART NAME INDEX 5 B1 CONTENTS Instruction for use of parts catalogue Page • This parts catalogue has been created as of July 10, 2012. • Since this date, the sales practice for repair parts may have been changed or the parts may have been eliminated (listed for those not for sale). • The modified information is reflected on the latest Electronic Parts Catalogue (EPC). Also, refer to the parts catalogue news for any change. • See the parts catalogue news for any revision that is made after July 10, 2012. • Always specify the part number when ordering a part. • Check the model, type, serial numbers, color, maker, and the size as needed before ordering a part. • Note that the illustrations (part drawings) can differ from the actual parts in shape. They are given just to help you to refer to the parts. • When modifications or additions to this parts catalogue are made, a revised edition will be issued at an appropriate time, with successively progressing revision numbers on the cover. We recommend obtaining such revisions in order to keep your parts catalogue up-to-date at all times. To check whether a parts catalogue revision has been issued, please contact your Honda distributor. Address No. • Instruction for use of parts catalogue ......................... 1 • How to refer to the part information ............................ 2 • Part catalogue structure ............................................. 3 • When the parts were revised...................................... 4 • Abbreviations used in the parts catalogue.................. 4 • Part block and serial number check ........................... 5 • Color label attachment position check........................ 5 • Models, parts catalogue codes and applicable • • • • • • • • • serial numbers ........................................................... 6 Color label .................................................................. 7 Color chart .................................................................. 8 Fuel hose, general purpose hoses and vinyl hose......................................................................... 17 FLAT RATE SERVICE TIME.................................... 21 Illustrated index ........................................................ 26 ENGINE GROUP..................................................... 34 FRAME GROUP...................................................... 55 PART NO. INDEX................................................... 113 PART NAME INDEX............................................... 118 B B B B B B B 1 2 3 4 4 5 5 1 1 B 6 B 7 B 8 C 1 C 5 C10 E 1 G 1 K 1 L 1 2 3 4 5 Initial version issue date December 10, 2011 Honda Motor Co., Ltd. 1 2012.07.10 E B 2 Reference with “Illustrated index” How to refer to the part information 1 Reference with “Part number index” Reference with “Part name index” 2 2012.07.10 E B 3 Address number Part catalogue structure • Address No. is provided (in place of the page No.) to help you refer to the part with the part No. or part name. 1 Block title Block number Service item/Flat rate time Reference number • Title number marked with the parenthesis or parentheses indicates that it continues from the previous page. Part number Description Assemblies Honda color code • Sections framed with broken lines in the exploded view drawings are available as complete assemblies. (Their individual parts can also be obtained.) Color description Note • Notes are shown with the parentheses in the part name column. Required quantity • Reqd. QTY shown in the parenthesis or parentheses indicates the optional part. • Reqd. QTY marked with “N” indicates the optional part that should be selected as needed. • Reqd. QTY indicates the number of the part used in the block. Serial number Parts catalogue code • When the parts catalogue code column is blank, it indicates that the part is applicable to all codes. • Parts enclosed within a dotted line different block. are covered in a • A hollow arrow indicates the block No. for the parts enclosed within a dotted line . indicates the block No. the part in • A solid arrow question is connected to. 2012.07.10 E 3 B 4 When the parts were revised Abbreviations used in the parts catalogue 1 Be sure to check the serial number!! RIGHT is abbreviated as “R.” “L.” stands for LEFT * “L.” or “R.” in the description of a part stands for the LEFT hand side or the RIGHT hand side. Determine the left or right as if you were in the motorcycle seat. • The following abbreviations are used in this parts catalogue. The number has been When shown at the left side, When shown at the right side, used from the initial model it is applicable to the models it is applicable to the models without revision. o f N o . 1 0 0 8 0 0 1 a n d t h e up to No.1008000. subsequent numbers. • The parts listed with "###" at the end of the parts name have limited supply period (parts not for sale). A ........... Ampere ABS ....... Anti-lock brake system A.C. ....... Alternating current A.M. ...... Attaching mark ASSY. .... Assembly C.D.I. ..... Capacitive discharge ignition COMP. ... Complete D.C. ....... Direct current EX. ........ Exhaust FR. ........ Front G ........... Gram HEX. ..... Hexagonal IN. ......... Inlet KPH ...... Kilometers per hour 4 2012.07.10 E L. ............Left L (100L) .Link (100 Links) L.E.D. .....Light emitted diode MM .........Millimeter MPH .......Miles per hour R. ...........Right RR. .........Rear STD. .......Standard T (22T) ...Tooth (22 Teeth) TCS ........Traction control system T.M. ........Transcript mark V ............Volt W ...........Watt WL .........With labelling WOL .......Without labelling B 5 Part block and serial number check Part block Required serial number Check point Color label attachment position check Engine parts Carburetor parts Frame parts E-1~ E-22~ F-1~ Engine serial number Carburetor serial number Frame serial number 2 1 1 Colored parts Color label 4 3 3 4 1 2 5 2012.07.10 E B 6 Models, parts catalogue codes and applicable serial numbers 1 Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows. Parts with parts catalogue codes are exclusive for models destined for countries designated. If no area codes are listed, parts are for common use. Model Parts catalogue code Type AG 2AG CL 2CL CGX125SHC MX PB 7RHA PB 7RKA SDH152FMIC3300128~ LALPCJ0E4C3013590~ SDH152FMI-3*B3400059*~ LALPCJ0D5C3004260~ SDH152FMI-3*B3400623*~ LALPCJ0E8C3006304~ PB 7RJA PB 7RMA PB 7RPA Peru PB 7RJA General export (KPH) PB 7RMA PE 2PE DK Chili Chili 2CL 3DK PB 7RHA General export (KPH) CL CGX125SHD Applicable carburetor identification No. Argentina Peru 2PE DK Applicable frame serial No. Mexico PE 3DK Applicable engine serial No. * Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration. PB 7RH KC 6 2012.07.10 E B 7 Color label 1 • When ordering parts, check the model name, main color, and code by observing the “COLOR LABEL” on the vehicle. • When ordering a colored part, use the color chart in the instruction for use of parts catalogue. VFR800FIW R-157 R157 7 2012.07.10 E B 8 Color chart 1 • When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been added a part color code. CGX125SH (CGX125SHC)............AG,CL,PE MODEL No. CGX125SHC COLOR Pearl procyon black Candy aruja blue Candy lucid red CODE NH-A06P PB-323C R-264C NHA06B PB323H R264K Name of colored parts Basic part No. Applicable model Initial applicable model Applicable block No. Ref. No. Final applicable model 1 BRIDGE, FORK TOP 53230-KYY-970 ZB ZB ZB F-7 9 2 COVER SET, L. SIDE 83620-KYY-600 ZA ZA ZA F-24 4 3 COVER SET, R. SIDE 83520-KYY-600 ZA ZA ZA F-24 1 4 COWL SET, RR. 77215-KYY-900 ZC ZB ZA F-23-1 7 5 FENDER, FR. 61100-KYY-900 ZB ZC ZD F-10 5 6 HUB SUB ASSY., FR. 44635-KYY-900 ZA ZA ZA F-14-10 5 7 HUB SUB ASSY., RR. 42635-KYY-900 ZA ZA ZA F-19-10 9 8 LABEL, DRIVE CAUTION 87560-KYY-600 ZB ZB ZB F-49 6 9 MARK, HONDA 86771-KYY-900 ZC ZB ZA F-50-1 1 10 MARK, L. WING 86172-KYY-900 ZC ZB ZA F-50-1 3 11 MARK, R. WING 86171-KYY-900 ZC ZB ZA F-50-1 2 4 12 MARK, SIDE COVER 86833-KYY-600 ZA ZA ZA F-50-1 13 PANEL COMP., RR. BRAKE 43100-KYY-900 ZB ZB ZB F-18 3 14 PANEL SUB COMP., FR. BRAKE 45010-KYY-900 ZB ZB ZB F-13 5 15 TANK SET, FUEL 17520-KYY-600 ZC ZD ZE F-21 9 16 WHEEL SUB ASSY., FR. 44650-KYY-900 ZB ZB ZB F-14-10 6 17 WHEEL SUB ASSY., RR. 42650-KYY-900 ZB ZB ZB F-19-10 10 8 2012.07.10 E B 9 CGX125SH (CGX125SHC)............2AG,2CL,2PE MODEL No. CGX125SHC COLOR Pearl procyon black Candy aruja blue Candy lucid red CODE NH-A06P PB-323C R-264C NHA06BE PB323HE R264KE Name of colored parts Basic part No. 1 Applicable model Initial applicable model Applicable block No. Ref. No. Final applicable model 1 BRIDGE, FORK TOP 53230-KYY-970 ZB ZB ZB F-7 9 2 COVER SET, L. SIDE 83620-KYY-600 ZA ZA ZA F-24 4 3 COVER SET, R. SIDE 83520-KYY-600 ZA ZA ZA F-24 1 4 COWL SET, RR. 77215-KYY-900 ZC ZB ZA F-23-1 7 5 FENDER, FR. 61100-KYY-900 ZB ZC ZD F-10 5 6 LABEL, DRIVE CAUTION 87560-KYY-600 ZB ZB ZB F-49 6 7 MARK, HONDA 86771-KYY-900 ZC ZB ZA F-50-1 1 8 MARK, L. WING 86172-KYY-900 ZC ZB ZA F-50-1 3 9 MARK, R. WING 86171-KYY-900 ZC ZB ZA F-50-1 2 10 MARK, SIDE COVER 86833-KYY-600 ZA ZA ZA F-50-1 4 11 PANEL COMP., RR. BRAKE 43100-KYY-900 ZB ZB ZB F-18 3 12 PANEL SUB COMP., FR. BRAKE 45010-KYY-900 ZB ZB ZB F-13 5 13 TANK SET, FUEL 17520-KYY-600 ZC ZD ZE F-21 9 14 WHEEL SUB ASSY., FR. 44650-KYY-910 ZA ZA ZA F-14-30 4 15 WHEEL SUB ASSY., RR. 42650-KYY-910 ZA ZA ZA F-19-30 9 9 2012.07.10 E B10 CGX125SH (CGX125SHC)............MX MODEL 1 No. CGX125SHC COLOR Pearl cancer white Candy lucid red CODE NH-495P R-264C NH495 R264E Name of colored parts Basic part No. Applicable model Applicable block No. Initial applicable model Ref. No. Final applicable model 1 BRIDGE, FORK TOP 53230-KYY-970 ZB ZB F-7 9 2 COVER SET, L. SIDE 83620-KYY-620 ZA ZA F-24 4 3 COVER SET, R. SIDE 83520-KYY-620 ZA ZA F-24 1 4 COWL SET, RR. 77215-KYY-600 ZD - F-23-1 7 5 COWL SET, RR. 77215-KYY-900 - ZA F-23-1 7 6 FENDER, FR. 61100-KYY-900 ZK ZD F-10 5 7 HUB SUB ASSY., FR. 44635-KYY-900 ZA ZA F-14-10 5 8 HUB SUB ASSY., RR. 42635-KYY-900 ZA ZA F-19-10 9 9 LABEL, DRIVE CAUTION 87560-KYY-600 ZA ZB F-49 6 10 MARK, HONDA 86101-KYY-600 ZB - F-50-1 1 11 MARK, HONDA 86771-KYY-900 - ZA F-50-1 1 12 MARK, L. WING 86172-KYY-900 - ZA F-50-1 3 13 MARK, L. WING 86202-KYY-600 ZF - F-50-1 3 14 MARK, R. WING 86171-KYY-900 - ZA F-50-1 2 15 MARK, R. WING 86201-KYY-600 ZF - F-50-1 2 16 MARK, SIDE COVER 86833-KYY-620 ZA ZA F-50-1 5 17 PANEL COMP., RR. BRAKE 43100-KYY-900 ZB ZB F-18 3 18 PANEL SUB COMP., FR. BRAKE 45010-KYY-900 ZB ZB F-13 5 19 TANK SET, FUEL 17520-KYY-600 ZK ZE F-21 9 20 WHEEL SUB ASSY., FR. 44650-KYY-900 ZB ZB F-14-10 6 21 WHEEL SUB ASSY., RR. 42650-KYY-900 ZB ZB F-19-10 10 10 2012.07.10 E B11 CGX125SH (CGX125SHC)............DK MODEL No. CGX125SHC COLOR Candy aruja blue Candy lucid red CODE PB-323C R-264C PB323 R264 Name of colored parts Basic part No. 1 Applicable model Applicable block No. Initial applicable model Ref. No. Final applicable model 1 BRIDGE, FORK TOP 53230-KYY-970 ZB ZB F-7 9 2 CASE, DRIVE CHAIN LOWER 40520-KYY-970 ZB ZB F-32 2 3 CASE, DRIVE CHAIN UPPER 40510-KYY-970 ZB ZB F-32 1 4 COVER SET, L. SIDE 83620-KYY-970 ZA ZB F-24 4 5 COVER SET, R. SIDE 83520-KYY-970 ZA ZB F-24 1 6 HUB SUB ASSY., FR. 44635-KYY-900 ZA ZA F-14-10 5 7 HUB SUB ASSY., RR. 42635-KYY-900 ZA ZA F-19-10 9 8 LABEL, DRIVE CAUTION 87560-KYY-970 ZA ZA F-49 6 9 MARK, L. WING 86172-KYY-900 ZB ZA F-50 2 10 MARK, R. WING 86171-KYY-900 ZB ZA F-50 1 11 MARK, SIDE COVER 86833-KYY-970 ZA ZA F-50 7 12 PANEL COMP., RR. BRAKE 43100-KYY-900 ZB ZB F-18 3 13 PANEL SUB COMP., FR. BRAKE 45010-KYY-900 ZB ZB F-13 5 14 STRIPE, L. FUEL TANK 86174-KYY-900 ZB ZA F-50 4 15 STRIPE, L. SIDE COVER 86832-KYY-970 ZA ZB F-50 6 3 16 STRIPE, R. FUEL TANK 86173-KYY-900 ZB ZA F-50 17 STRIPE, R. SIDE COVER 86831-KYY-970 ZA ZB F-50 5 18 SWINGARM SUB ASSY., RR. 52200-KYY-970 ZA ZA F-32 11 19 TANK SET, FUEL 17520-KYY-970 ZA ZB F-21 9 20 WHEEL SUB ASSY., FR. 44650-KYY-900 ZB ZB F-14-10 6 21 WHEEL SUB ASSY., RR. 42650-KYY-900 ZB ZB F-19-10 10 11 2012.07.10 E B12 CGX125SH (CGX125SHC)............3DK MODEL 1 No. CGX125SHC COLOR Candy aruja blue Candy lucid red CODE PB-323C R-264C PB323B R264B Name of colored parts Basic part No. Applicable model Applicable block No. Initial applicable model Ref. No. Final applicable model 1 BRIDGE, FORK TOP 53230-KYY-900 ZB ZB F-7 8 2 CASE, DRIVE CHAIN LOWER 40520-KYY-970 ZB ZB F-32 2 3 CASE, DRIVE CHAIN UPPER 40510-KYY-970 ZB ZB F-32 1 4 COVER SET, L. SIDE 83620-KYY-980 ZA ZB F-24 4 5 COVER SET, R. SIDE 83520-KYY-980 ZA ZB F-24 1 6 COWL SET, RR. 77215-KYY-920 ZA ZA F-23-1 7 7 LABEL, DRIVE CAUTION 87560-KYY-970 ZA ZA F-49 6 8 MARK, HONDA 86613-KYY-900 ZB ZA F-50-2 5 9 MARK, HONDA 86771-KYY-900 ZF ZF F-50-2 6 10 MARK, L. WING 86172-KYY-900 ZB ZA F-50-2 2 11 MARK, R. WING 86171-KYY-900 ZB ZA F-50-2 1 12 MARK, SIDE COVER 86833-KYY-980 ZA ZA F-50-2 9 13 PANEL COMP., RR. BRAKE 43100-KYY-900 ZB ZB F-18 3 14 PANEL SUB COMP., FR. BRAKE 45010-KYY-900 ZB ZB F-13 5 15 STRIPE, L. FUEL TANK 86174-KYY-900 ZB ZA F-50-2 4 16 STRIPE, L. SIDE COVER 86832-KYY-970 ZA ZB F-50-2 8 17 STRIPE, R. FUEL TANK 86173-KYY-900 ZB ZA F-50-2 3 18 STRIPE, R. SIDE COVER 86831-KYY-970 ZA ZB F-50-2 7 19 SWINGARM SUB ASSY., RR. 52200-KYY-970 ZA ZA F-32 11 20 TANK SET, FUEL 17520-KYY-970 ZA ZB F-21 9 1 21 VISOR SET, FR. 61300-KYY-920 ZB ZA F-43 22 WHEEL SUB ASSY., FR. 44650-KYY-910 ZA ZA F-14-30 4 23 WHEEL SUB ASSY., RR. 42650-KYY-910 ZA ZA F-19-30 9 12 2012.07.10 E B13 CGX125SH (CGX125SHD)............CL,PE MODEL No. CGX125SHD COLOR Black Fighting red CODE NH-1 R-134 NH1 R134 Name of colored parts Basic part No. 1 Applicable model Applicable block No. Initial applicable model Ref. No. Final applicable model 1 BRIDGE, FORK TOP 53230-KYY-970 ZA ZA F-7 9 2 CASE, DRIVE CHAIN LOWER 40520-KYY-970 ZB ZB F-32 2 3 CASE, DRIVE CHAIN UPPER 40510-KYY-970 ZB ZB F-32 1 4 COVER SET, L. SIDE 83620-KYY-600 ZA ZA F-24 4 5 COVER SET, R. SIDE 83520-KYY-600 ZA ZA F-24 1 6 COWL SET, RR. 77215-KYY-760 ZA ZB F-23-1 7 7 FENDER, FR. UPPER 61100-KYY-760 ZB ZB F-10-1 5 8 GUARD, L. KNUCKLE 53180-KYY-760 ZB ZB F-4 34 37 9 GUARD, R. KNUCKLE 53190-KYY-760 ZB ZB F-4 10 HUB SUB ASSY., FR. 44635-KYY-900 ZA ZA F-14-10 5 11 HUB SUB ASSY., RR. 42635-KYY-900 ZA ZA F-19-10 9 12 LABEL, DRIVE CAUTION 87560-KYY-600 ZB ZB F-49 6 13 MARK, HONDA 86101-KYY-760 ZA ZB F-50-3 1 14 MARK, L. WING 86202-KYY-760 ZA ZB F-50-3 5 15 MARK, R. WING 86201-KYY-760 ZA ZB F-50-3 4 16 MARK, SIDE COVER 86833-KYY-600 ZA ZA F-50-3 7 17 PANEL COMP., RR. BRAKE 43100-KYY-900 ZB ZB F-18 3 18 PANEL SUB COMP., FR. BRAKE 45010-KYY-900 ZB ZB F-13 5 19 STRIPE, L. FUEL TANK 86174-KYY-760 ZA ZB F-50-3 3 20 STRIPE, R. FUEL TANK 86173-KYY-760 ZB ZC F-50-3 2 21 SWINGARM SUB ASSY., RR. 52200-KYY-970 ZA ZA F-32 11 22 TANK SET, FUEL 17520-KYY-860 ZD ZC F-21 9 23 WHEEL SUB ASSY., FR. 44650-KYY-900 ZB ZB F-14-10 6 24 WHEEL SUB ASSY., RR. 42650-KYY-900 ZB ZB F-19-10 10 13 2012.07.10 E B14 CGX125SH (CGX125SHD)............2CL,2PE MODEL 1 No. CGX125SHD COLOR Black Fighting red CODE NH-1 R-134 NH1 R134 Name of colored parts Basic part No. Applicable model Applicable block No. Initial applicable model Ref. No. Final applicable model 1 BRIDGE, FORK TOP 53230-KYY-970 ZA ZA F-7 9 2 CASE, DRIVE CHAIN LOWER 40520-KYY-970 ZB ZB F-32 2 3 CASE, DRIVE CHAIN UPPER 40510-KYY-970 ZB ZB F-32 1 4 COVER SET, L. SIDE 83620-KYY-600 ZA ZA F-24 4 5 COVER SET, R. SIDE 83520-KYY-600 ZA ZA F-24 1 6 COWL SET, RR. 77215-KYY-760 ZA ZB F-23-1 7 7 FENDER, FR. UPPER 61100-KYY-760 ZB ZB F-10-1 5 8 GUARD, L. KNUCKLE 53180-KYY-760 ZB ZB F-4 34 9 GUARD, R. KNUCKLE 53190-KYY-760 ZB ZB F-4 37 10 LABEL, DRIVE CAUTION 87560-KYY-600 ZB ZB F-49 6 11 MARK, HONDA 86101-KYY-760 ZA ZB F-50-3 1 12 MARK, L. WING 86202-KYY-760 ZA ZB F-50-3 5 13 MARK, R. WING 86201-KYY-760 ZA ZB F-50-3 4 14 MARK, SIDE COVER 86833-KYY-600 ZA ZA F-50-3 7 15 PANEL COMP., RR. BRAKE 43100-KYY-900 ZA ZA F-18 3 16 PANEL SUB COMP., FR. BRAKE 45010-KYY-900 ZA ZA F-13 5 17 STRIPE, L. FUEL TANK 86174-KYY-760 ZA ZB F-50-3 3 18 STRIPE, R. FUEL TANK 86173-KYY-760 ZB ZC F-50-3 2 19 SWINGARM SUB ASSY., RR. 52200-KYY-970 ZA ZA F-32 11 20 TANK SET, FUEL 17520-KYY-860 ZD ZC F-21 9 21 WHEEL SUB ASSY., FR. 44650-KYY-910 ZB ZB F-14-30 4 22 WHEEL SUB ASSY., RR. 42650-KYY-910 ZB ZB F-19-30 9 14 2012.07.10 E B15 CGX125SH (CGX125SHD)............DK MODEL No. CGX125SHD COLOR Black Fighting red CODE NH-1 R-134 NH1 R134 Name of colored parts Basic part No. 1 Applicable model Applicable block No. Initial applicable model Ref. No. Final applicable model 1 BRIDGE, FORK TOP 53230-KYY-970 ZA ZA F-7 9 2 CASE, DRIVE CHAIN LOWER 40520-KYY-970 ZB ZB F-32 2 3 CASE, DRIVE CHAIN UPPER 40510-KYY-970 ZB ZB F-32 1 4 COVER SET, L. SIDE 83620-KYY-860 ZA ZA F-24 4 5 COVER SET, R. SIDE 83520-KYY-860 ZA ZA F-24 1 6 COWL SET, RR. 77215-KYY-760 ZA ZB F-23-1 7 7 FENDER, FR. UPPER 61100-KYY-760 ZB ZB F-10-1 5 8 GUARD, L. KNUCKLE 53180-KYY-760 ZB ZB F-4 34 37 9 GUARD, R. KNUCKLE 53190-KYY-760 ZB ZB F-4 10 HUB SUB ASSY., FR. 44635-KYY-900 ZA ZA F-14-10 5 11 HUB SUB ASSY., RR. 42635-KYY-900 ZA ZA F-19-10 9 12 LABEL, DRIVE CAUTION 87560-KYY-970 ZA ZA F-49 6 13 MARK, HONDA 86101-KYY-760 ZA ZB F-50-3 1 14 MARK, L. WING 86202-KYY-760 ZA ZB F-50-3 5 15 MARK, R. WING 86201-KYY-760 ZA ZB F-50-3 4 16 MARK, SIDE COVER 86833-KYY-860 ZA ZA F-50-3 6 17 PANEL COMP., RR. BRAKE 43100-KYY-900 ZB ZB F-18 3 18 PANEL SUB COMP., FR. BRAKE 45010-KYY-900 ZB ZB F-13 5 19 STRIPE, L. FUEL TANK 86174-KYY-760 ZA ZB F-50-3 3 20 STRIPE, R. FUEL TANK 86173-KYY-760 ZB ZC F-50-3 2 21 SWINGARM SUB ASSY., RR. 52200-KYY-970 ZA ZA F-32 11 22 TANK SET, FUEL 17520-KYY-860 ZD ZC F-21 9 23 WHEEL SUB ASSY., FR. 44650-KYY-900 ZB ZB F-14-10 6 24 WHEEL SUB ASSY., RR. 42650-KYY-900 ZB ZB F-19-10 10 15 2012.07.10 E B16 CGX125SH (CGX125SHD)............3DK MODEL 1 No. CGX125SHD COLOR Black Fighting red CODE NH-1 R-134 NH1 R134 Name of colored parts Basic part No. Applicable model Applicable block No. Initial applicable model Ref. No. Final applicable model 1 BRIDGE, FORK TOP 53230-KYY-970 ZA ZA F-7 9 2 CASE, DRIVE CHAIN LOWER 40520-KYY-970 ZB ZB F-32 2 3 CASE, DRIVE CHAIN UPPER 40510-KYY-970 ZB ZB F-32 1 4 COVER SET, L. SIDE 83620-KYY-860 ZA ZA F-24 4 5 COVER SET, R. SIDE 83520-KYY-860 ZA ZA F-24 1 6 COWL SET, RR. 77215-KYY-760 ZA ZB F-23-1 7 7 FENDER, FR. UPPER 61100-KYY-760 ZB ZB F-10-1 5 8 GUARD, L. KNUCKLE 53180-KYY-760 ZB ZB F-4 34 9 GUARD, R. KNUCKLE 53190-KYY-760 ZB ZB F-4 37 10 LABEL, DRIVE CAUTION 87560-KYY-970 ZA ZA F-49 6 11 MARK, HONDA 86101-KYY-760 ZA ZB F-50-3 1 12 MARK, L. WING 86202-KYY-760 ZA ZB F-50-3 5 13 MARK, R. WING 86201-KYY-760 ZA ZB F-50-3 4 14 MARK, SIDE COVER 86833-KYY-860 ZA ZA F-50-3 6 15 PANEL COMP., RR. BRAKE 43100-KYY-900 ZA ZA F-18 3 16 PANEL SUB COMP., FR. BRAKE 45010-KYY-900 ZA ZA F-13 5 17 STRIPE, L. FUEL TANK 86174-KYY-760 ZA ZB F-50-3 3 18 STRIPE, R. FUEL TANK 86173-KYY-760 ZB ZC F-50-3 2 19 SWINGARM SUB ASSY., RR. 52200-KYY-970 ZA ZA F-32 11 20 TANK SET, FUEL 17520-KYY-860 ZD ZC F-21 9 21 WHEEL SUB ASSY., FR. 44650-KYY-910 ZB ZB F-14-30 4 22 WHEEL SUB ASSY., RR. 42650-KYY-910 ZB ZB F-19-30 9 16 2012.07.10 E C 1 Fuel hose, general purpose hoses and vinyl hose 1 • The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part. • When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part name, or use the catalogue below. (The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.) • When exchanging the hose, cut and use at the specified length as mentioned in the part name. (For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.) • The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only. Fuel hoses/Tubes Fuel hoses/Tubes Bulk part Standard part No. Bulk part No. Inner diameter (mm) 95001-30xxx-2x 95001-30xxx-3x 95001-30xxx-4x 95001-30001-20M 95001-30001-30M 95001-30001-40M 95001-35001-50M <95001-35003-50M> 95001-35001-60M <95001-35003-60M> 95001-35001-60M <95001-35003-60M> 95001-35001-50M <95001-35003-50M> 95001-35001-60M <95001-35003-60M> 95001-45001-50M <95001-45003-50M> 95001-45001-60M <95001-45003-60M> <95001-45008-60M> 95001-45001-60M <95001-45003-60M> <95001-45008-60M> 95001-45001-50M <95001-45003-50M> 95001-45001-60M <95001-45003-60M> <95001-45008-60M> 95001-55001-50M <95001-55003-50M> <95001-55008-50M> 3.0 3.0 3.0 95001-35xxx-2x 95001-35xxx-3x 95001-35xxx-4x 95001-35xxx-5x 95001-35xxx-6x 95001-45xxx-2x 95001-45xxx-3x 95001-45xxx-4x 95001-45xxx-5x 95001-45xxx-6x 95001-55xxx-2x 3.5 3.5 3.5 3.5 3.5 4.5 4.5 4.5 4.5 4.5 5.5 Bulk part Length (m) 1 1 1 1 3 1 3 1 3 1 3 1 3 1 3 1 3 8 1 3 8 1 3 1 3 8 1 3 8 Standard part No. 95001-55xxx-3x 95001-55xxx-4x 95001-55xxx-5x 95001-55xxx-6x 95001-75xxx-2x 95001-75xxx-3x 95001-75xxx-4x 95001-75xxx-5x 95001-75xxx-6x 95001-80xxx-2x 95001-80xxx-3x 95001-80xxx-4x 95001-80xxx-5x 95001-80xxx-6x Bulk part No. 95001-55001-60M <95001-55003-60M> <95001-55008-60M> 95001-55001-60M <95001-55003-60M> <95001-55008-60M> 95001-55001-50M <95001-55003-50M> <95001-55008-50M> 95001-55001-60M <95001-55003-60M> <95001-55008-60M> 95001-75001-50M <95001-75003-50M> 95001-75001-60M <95001-75003-60M> <95001-75008-60M> 95001-75001-60M <95001-75003-60M> <95001-75008-60M> 95001-75001-50M <95001-75003-50M> 95001-75001-60M <95001-75003-60M> <95001-75008-60M> 95001-80001-50M 95001-80001-60M 95001-80001-60M 95001-80001-50M 95001-80001-60M Inner diameter (mm) 5.5 5.5 5.5 5.5 7.5 7.5 7.5 7.5 7.5 8.0 8.0 8.0 8.0 8.0 Length (m) 1 3 8 1 3 8 1 3 8 1 3 8 1 3 1 3 8 1 3 8 1 3 1 3 8 1 1 1 1 1 17 2012.07.10 E C 2 Vinyl tube Vinyl tube Bulk part 1 Standard part No. Bulk part No. Inner Outer dia- meter dia-meter (mm) (mm) Vinyl tube Bulk part Length (m) Standard part No. Bulk part No. Inner Outer dia- meter dia-meter (mm) (mm) Bulk part Length (m) 95003-01001-60M 95003-01xxx-3x <95003-01003-60M> 2.9 6.8 1 3 95003-14001-10M 95003-14xxx-1x <95003-14003-10M> 6.0 9.0 1 3 95003-01001-60M 95003-01xxx-60 <95003-01003-60M> 2.9 6.8 1 3 95003-14001-10M 95003-14xxx-20 <95003-14003-10M> 6.0 9.0 1 3 95003-03001-60M 95003-03xxx-3x <95003-03003-60M> 3.0 6.0 1 3 95003-14001-60M 95003-14xxx-3x <95003-14003-60M> 6.0 9.0 1 3 95003-03001-60M 95003-03xxx-60 <95003-03003-60M> 3.0 6.0 1 3 95003-17001-10M 95003-17xxx-1x <95003-17003-10M> 7.0 9.0 1 3 95003-05001-60M 95003-05xxx-3x <95003-05003-60M> <95003-05008-60M> 3.5 6.5 1 3 8 95003-19001-10M 95003-19xxx-1x <95003-19003-10M> <95003-19008-10M> 7.0 11.0 1 3 8 6.5 1 3 8 95003-19001-10M 95003-19xxx-20 <95003-19003-10M> <95003-19008-10M> 11.0 1 3 8 95003-19001-60M 95003-19xxx-3x <95003-19003-60M> <95003-19008-60M> 7.0 11.0 1 3 8 7.0 11.0 1 3 8 9.0 1 3 9.0 1 3 12.0 1 3 95003-05001-60M 95003-05xxx-60 <95003-05003-60M> <95003-05008-60M> 3.5 95003-07001-10M 95003-07xxx-1x <95003-07003-10M> <95003-07008-10M> 4.0 7.0 1 3 8 95003-07001-10M 95003-07xxx-20 <95003-07003-10M> <95003-07008-10M> 4.0 7.0 1 3 8 95003-19001-60M 95003-19xxx-60 <95003-19003-60M> <95003-19008-60M> 7.0 1 3 8 95003-21001-10M 95003-21xxx-1x <95003-21003-10M> 7.0 Standard part No. Bulk part No. Inner Outer dia- meter dia-meter (mm) (mm) Length (m) 95003-36001-10M 95003-36xxx-1x <95003-36003-10M> <95003-36008-10M> 11.0 13.0 1 3 8 95003-36001-10M 95003-36xxx-20 <95003-36003-10M> <95003-36008-10M> 11.0 13.0 1 3 8 95003-37001-60M 95003-37xxx-3x 95003-37003-60M> 11.0 15.0 1 3 95003-37001-60M 95003-37xxx-60 <95003-37003-60M> 11.0 15.0 1 3 95003-38001-10M 95003-38xxx-1x <95003-38003-10M> 12.0 13.0 1 3 95003-38001-10M 95003-38xxx-20 <95003-38003-10M> 12.0 13.0 1 3 95003-39001-10M 95003-39xxx-1x <95003-39003-10M> 12.0 14.0 1 3 95003-39001-10M 95003-39xxx-20 <95003-39003-10M> 12.0 14.0 1 3 95003-40001-10M 95003-40xxx-20 <95003-40003-10M> 12.0 16.0 1 3 95003-40001-60M 95003-40xxx-3x <95003-40003-60M> 12.0 16.0 1 3 95003-40001-60M 95003-40xxx-60 <95003-40003-60M> 12.0 16.0 1 3 95003-43001-10M 95003-43xxx-1x <95003-43003-10M> <95003-43008-10M> 13.0 15.0 1 3 8 95003-43001-10M 95003-43xxx-20 <95003-43003-10M> <95003-43008-10M> 13.0 15.0 1 3 8 95003-45001-10M 95003-45xxx-1x <95003-45003-10M> <95003-45008-10M> 14.0 18.0 1 3 8 95003-07001-60M 95003-07xxx-3x <95003-07003-60M> <95003-07008-60M> 4.0 95003-07001-60M 95003-07xxx-60 <95003-07003-60M> <95003-07008-60M> 4.0 7.0 1 3 8 95003-07001-70M 95003-07xxx-7x <95003-07003-70M> <95003-07008-70M> 4.0 7.0 1 3 8 95003-23001-10M 95003-23xxx-20 <95003-23003-10M> 8.0 12.0 1 3 95003-23001-60M 95003-23xxx-3x <95003-23003-60M> <95003-23008-60M> 8.0 12.0 1 3 8 95003-23001-60M 95003-23xxx-60 <95003-23003-60M> <95003-23008-60M> 8.0 12.0 1 3 8 95003-25001-10M 95003-25xxx-1x <95003-25003-10M> 9.0 11.0 1 3 95003-45001-10M 95003-45xxx-20 <95003-45003-10M> <95003-45008-10M> 14.0 18.0 1 3 8 95003-25001-10M 95003-25xxx-20 <95003-25003-10M> 9.0 11.0 1 3 95003-50001-10M 95003-50xxx-1x <95003-50003-10M> 16.0 19.0 1 3 95003-25001-60M 95003-25xxx-3x <95003-25003-60M> 9.0 11.0 1 3 95003-50001-10M 95003-50xxx-20 <95003-50003-10M> 16.0 19.0 1 3 95003-25001-70M <95003-25003-70M> 9.0 11.0 1 3 95003-50xxx-3x 95003-50001-60M <95003-50003-60M> 16.0 19.0 1 3 95003-27001-10M 95003-27xxx-1x <95003-27003-10M> 9.0 13.0 1 3 95003-55001-10M 95003-55xxx-1x <95003-55003-10M> 17.5 20.5 1 3 95003-27001-10M 95003-27xxx-20 <95003-27003-10M> 9.0 13.0 1 3 95003-55001-10M 95003-55xxx-20 <95003-55003-10M> 17.5 20.5 1 3 95003-27001-60M 95003-27xxx-3x <95003-27003-60M> 9.0 13.0 1 3 95003-60001-10M 95003-60xxx-1x <95003-60003-10M> 22.0 27.0 1 3 95003-27001-60M 95003-27xxx-60 <95003-27003-60M> 9.0 13.0 1 3 95003-60001-10M 95003-60xxx-20 <95003-60003-10M> 22.0 27.0 1 3 95003-60001-60M 95003-60xxx-3x <95003-60003-60M> 22.0 27.0 1 3 95003-60001-60M 95003-60xxx-60 <95003-60003-60M> 22.0 27.0 1 3 95003-08001-10M 95003-08xxx-1x <95003-08003-10M> <95003-08008-10M> 4.5 6.5 1 3 8 95003-09001-60M 95003-09xxx-3x <95003-09003-60M> 4.5 8.0 1 3 95003-09001-60M 95003-09xxx-60 <95003-09003-60M> 4.5 8.0 1 3 95003-10001-10M 95003-10xxx-1x <95003-10003-10M> 5.0 8.0 1 3 8.0 1 3 8.0 1 3 8.0 1 3 95003-10xxx-20 95003-10001-10M <95003-10003-10M> 95003-10001-60M 95003-10xxx-3x <95003-10003-60M> 95003-10001-60M 95003-10xxx-60 <95003-10003-60M> 5.0 5.0 5.0 95003-11001-60M 95003-11xxx-3x <95003-11003-60M> <95003-11008-60M> 5.0 9.0 1 3 8 95003-11001-60M 95003-11xxx-60 <95003-11003-60M> <95003-11008-60M> 5.0 9.0 1 3 8 95003-12001-10M 95003-12xxx-1x <95003-12003-10M> <95003-12008-10M> 5.0 7.0 1 3 8 95003-12001-10M 95003-12xxx-20 <95003-12003-10M> <95003-12008-10M> 5.0 7.0 1 3 8 95003-21001-10M 95003-21xxx-20 <95003-21003-10M> 95003-23001-10M 95003-23xxx-1x <95003-23003-10M> 95003-25xxx-7x 8.0 8.0 8.0 95003-33001-10M 95003-33xxx-1x <95003-33003-10M> 10.0 14.0 1 3 95003-33001-10M 95003-33xxx-20 <95003-33003-10M> 10.0 14.0 1 3 18 2012.07.10 E C 3 General purpose hoses General purpose hoses Bulk part Standard part No. Bulk part No. Inner diameter (mm) 95005-11xxx-3x 95005-11xxx-5x 95005-11001-30M 95005-11001-50M 95005-12001-10M <95005-12003-10M> 95005-12001-20M 95005-12001-30M 95005-12001-50M 95005-14001-10M 95005-14001-20M <95005-14003-20M> 95005-14001-30M 95005-14001-50M 95005-17001-10M 95005-17001-20M 95005-17001-30M 95005-17001-50M 95005-30001-30M 95005-30001-50M 95005-35001-10M <95005-35003-10M> <95005-35008-10M> 95005-35001-20M 95005-35001-30M 95005-35001-10M <95005-35003-10M> <95005-35008-10M> 95005-35001-50M 95005-45001-10M <95005-45003-10M> <95005-45008-10M> 95005-45001-20M 95005-45001-30M 11.0 11.0 95005-12xxx-1x 95005-12xxx-2x 95005-12xxx-3x 95005-12xxx-5x 95005-14xxx-1x 95005-14xxx-2x 95005-14xxx-3x 95005-14xxx-5x 95005-17xxx-1x 95005-17xxx-2x 95005-17xxx-3x 95005-17xxx-5x 95005-30xxx-3x 95005-30xxx-5x 95005-35xxx-1x 95005-35xxx-2x 95005-35xxx-3x 95005-35xxx-4x 95005-35xxx-5x 95005-45xxx-1x 95005-45xxx-2x 95005-45xxx-3x 12.0 12.0 12.0 12.0 14.0 14.0 14.0 14.0 17.0 17.0 17.0 17.0 3.0 3.0 3.5 3.5 3.5 3.5 3.5 4.5 4.5 4.5 Bulk part Length (m) 1 1 1 3 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 3 8 1 1 1 3 8 1 1 3 8 1 1 Standard part No. 95005-45xxx-4x 95005-45xxx-5x 95005-50xxx-3x 95005-50xxx-5x 95005-55xxx-1x 95005-55xxx-2x 95005-55xxx-4x 95005-65xxx-1x 95005-65xxx-2x 95005-70xxx-3x 95005-70xxx-5x 95005-75xxx-1x 95005-75xxx-2x 95005-80xxx-1x 95005-80xxx-2x 95005-80xxx-3x 95005-80xxx-5x 95005-91xxx-3x 95005-91xxx-5x 95005-92xxx-3x 95005-92xxx-5x Bulk part No. 95005-45001-10M <95005-45003-10M> <95005-45008-10M> 95005-45001-50M 95005-50001-30M <95005-50003-30M> 95005-50001-50M 95005-55001-10M <95005-55003-10M> <95005-55008-10M> 95005-55001-20M <95005-55003-20M> 95005-55001-10M <95005-55003-10M> <95005-55008-10M> 95005-65001-10M <95005-65003-10M> 95005-65001-20M 95005-70001-30M <95005-70003-30M> 95005-70001-50M 95005-75001-10M <95005-75003-10M> 95005-75001-20M 95005-80001-10M <95005-80003-10M> 95005-80001-20M 95005-80001-30M 95005-80001-50M 95005-91001-30M 95005-91001-50M 95005-92001-30M 95005-92001-50M Inner diameter (mm) 4.5 4.5 5.0 5.0 5.3 5.3 5.3 6.5 6.5 7.0 7.0 7.3 7.3 8.0 8.0 8.0 8.0 12.0 12.0 12.0 12.0 1 Length (m) 1 3 8 1 1 3 1 1 3 8 1 3 1 3 8 1 3 1 1 3 1 1 3 1 1 3 1 1 1 1 1 1 1 NOTE: X is displayed to represent the omitted numerals and letters of the roman alphabet. CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose. Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according to the service manual or the instructions issued with the bulk part. 19 2012.07.10 E C 4 • Bulk part number of fuel hose, general purpose hose and vinyl hose. (Example) 1 95001-75001-50M Bulk part number: Refers to the bulk part. Marking code (hose type): (fuel hose and general purpose hose) Change code (for added hose): (Vinyl hose) • Indicates number mark or change sequence, however, the code for the bulk part must be strictly 0 (zero). Types of code: • Fuel hose 2: Red outside braid (3 mm inside dia. only) 5: Black inside braid 3: Red (3 mm inside dia. only) 4: Ash gray with red stripe (3 mm inside dia. only) 6: Black • Vinyl hose 1: Clear 2: Black 3: Light red 6: Light red 7: Pale black • General hose 1: Ash gray 2: Ash gray 3: Black 5: Black Lengths: 001: 1 m (standard) 003: 3 m 008: 8 m I.D code: (fuel hose and general purpose hose) 30: 3.0 mm 11: 11 mm 35: 3.5 mm 91: 12 mm (outside dia. 15) mm 45: 4.5 mm 92: 12 mm (outside dia. 16) mm 50: 5.0 mm 12: 12 mm (outside dia. 17) mm 55: 5.3 mm, 5.5 mm 14: 14 mm 65: 6.5 mm 17: 17 mm 70: 7.0 mm 75: 7.3 mm, 7.5 mm 80: 8.0 mm ID./OD. code: (vinyl hose) 01: ID. 2.9, OD. 6.8 mm 03: ID. 3.0, OD. 6.0 mm 05: ID. 3.5, OD. 6.5 mm 07: ID. 4.0, OD. 7.0 mm 08: ID. 4.5, OD. 6.5 mm 09: ID. 4.5, OD. 8.0 mm 12: ID. 5.0, OD. 7.0 mm 10: ID. 5.0, OD. 8.0 mm 11: ID. 5.0, OD. 9.0 mm 14: ID. 6.0, 17: ID. 7.0, 19: ID. 7.0, 21: ID. 8.0, 23: ID. 8.0, 25: ID. 9.0, 27: ID. 9.0, 33: ID. 10.0, 36: ID. 11.0, OD. 9.0 mm OD. 9.0 mm OD. 11.0 mm OD. 9.0 mm OD. 12.0 mm OD. 11.0 mm OD. 13.0 mm OD. 14.0 mm OD. 13.0 mm Hose type: 1: Fuel hose 3: Vinyl hose 5: General hose 20 2012.07.10 E 37: ID. 11.0, 38: ID. 12.0, 39: ID. 12.0, 40: ID. 12.0, 43: ID. 13.0, 45: ID. 14.0, 50: ID. 16.0, 55: ID. 17.5, 60: ID. 22.0, OD. 15.0 mm OD. 13.0 mm OD. 14.0 mm OD. 16.0 mm OD. 15.0 mm OD. 18.0 mm OD. 19.0 mm OD. 20.5 mm OD. 27.0 mm C 5 Editorial style FLAT RATE SERVICE TIME Flat rate service time (FRT) means the standard time required to service a MC, which is listed in this manual to help the dealers control the actual working process and calculate the service charge by using it as a guide. The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject. Other representative service items not using repair parts (removal/ installation, adjustment, inspection/measuring, and other work) are listed collectively in the list in the preface, classified according to the work. FRT setting system FRT setting standard Net service time Removal, Disassembly/reassembly, Installation Inspection, Measurement, Adjustment, Confirmation Diagnosis/troubleshooting (Electric system) 1 • Decimal system (in unit of 0.1) is adopted to set FRT as it is convenient to calculate the wage. Example: (0.1) 6 minutes, (0.2) 12 minutes [Labor cost per hour] x [FRT] = [Wage] • FRT is set with a hand tool. • Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure. Completion inspection Float time Preparation (Process check, Confirmation arrangement for necessary tools) Related work (Transfer of vehicles) * Float time is set by multiplying the net service time by a given coefficient. 21 2012.07.10 E C 6 1 Work procedure Service item whose FRT is not presented • As the work procedure is set with the work time according to the method in the separate Service Manual, refer to this Manual as required. • Accessories and service parts that are not listed to use in this manual. • Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual. • Work basically is to be performed by one person, and when two or more people are required, setting is done as the total time for the number of people. • Locations with little aging deterioration or breakage during normal use. • Service work that can be finished by one touch. • Service work that is seldom done (i.e. extremely small causes of trouble and service frequency). * When FRT is not presented, please calculate wages based on appropriate actual work time • The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda vehicles as the standard. Operation not included of FRT • Special tools and service equipment used to set FRT are those specified or recommended in Service Manual. • Oil and coolant water draining, Waiting time for warming up operation and etc.. • Additional operation that involves removal/installation of standard exterior equipment. • Indirect time spent for service by visiting the customer, trade-in, and delivery of a MC. • Indirect time required for ordering and delivery of parts. • Cost for grease, adhesive agent, etc. used for service work. 22 2012.07.10 E C 7 Explanation of FRT by using an example (The example may differ from the actual presented items) Ref. No. L.O.N. (Relative ref. Number) Description F.R.T. Indicating a reference No. whose operation and time are the same as FRT4.5 for the camshaft. 4.5 (The application range is limited to the service items without an LON setting within a same block.) (1, 3, 4, 7) 2 111118 CAMSHAFT • • • • • • • • • • • • • • • Includes: Valve clearance adjustment 111118A Indicating work contents that are included in the service item. Replace rocker arm add • • • • • • • • • • • • • • • • • • • • • • • • • 1.0 Reference No. of the illustration of part that shows location of the replacement work. FRT is an abbreviation of Flat Rate Time indicating the standard service time required for the replacement. 1 How to refer to the service item by using the sample (camshaft replacement) Open to the page of the block where the camshaft's spare part illustration is shown. Look for the camshaft illustration, and refer to the service item and FRT that agree with the reference No. LON is an abbreviation of Labor Operation Number, and it is a classification of the service items by the work unit code. The same operation code is used regardless of the models. Standard operation is indicated with 6 digits code, and additional operation is indicated with 7 digits code. Indicating the camshaft replacement and FRT4.5. Indicating FRT1.0 that will be added when additional operation (replace rocker arm) is done in association with camshaft replacement. 23 2012.07.10 E C 8 Indication mark for the listing of service items that continues to the following page 1 Ref. L.O.N. No. 2 111118 (Relative ref. Number) 1 • • Code • • • 1 Engine 2 Transmission 3 Fuel & Exhaust 4 Frame & Body 5 Steering/Suspension 6 Electrical 7 Wheels/Brakes 8 Controls/instrument 9 - 0 - Indication of the block with no setting of FRT L.O.N. (Relative ref. Number) F.R.T. Description NO INFORMATION • • • • • • • • • • • • • • • • • • • • LON code system 1 11 1 18 A a b c d e A c • Mark indicated at the last line. No. 18 a) Category codes and classification CAMSHAFT • • • • • • • • • • • • • • • 4.5 + Ref. 1 a F.R.T. Description 11 Category c) Operation codes and classification Code Operation category 1 Replace, Removal/Installation, Change a) Category code..................... Engine 2 Overhaul b) Location/function code ........ Engine upper 3 Adjust, Balance c) Operation code.................... Replace 4 (Paint-related work: Top-coat) d) Operation sequence number (Unit code can be shown with alphabet) ......................... camshaft (No regular rule of code) 5 Test, Inspect/diagnose, Measurment, Check 6 (Overhaul-related work: Rebore) 7 (Overhaul-related work: Reseal) 8 (Resurface) 9 (Paint-related work: Refinish) 0 Repair, Cleaning, Air bleeding e) Additional code ................... replace rocker arm (No regular rule of code) 24 2012.07.10 E C 9 Major service items without using spare parts (1) Removal/Installation, (2) Adjustment, (3) Inspection/Measurement, (4) Overhaul, (5) Other work 1 E: Engine, F: Frame * OPERATIONS OTHER THAN REPLACING PARTS (1) Removal and installation Set for the configuration with the parts removed from the vehicle. LON 1101E5 E 1111K0 3111D6 1101E6 DESCRIPTION TILTING ENGINE ASSEMBLYREMOVAL/INSTALLATION INCLUDES: All necessary adjustment CYLINDER HEAD ASSEMBLYREMOVAL/INSTALLATION INCLUDES: Engine removal and installation CARBURETOR ASSEMBLYREMOVAL/INSTALLATION CRANKCASE SEPARATION INCLUDES: Engine removal and installation FRT E F DESCRIPTION 1.7 3.2 FRT CARBURETOR IDLE-ADJUSTMENT 0.1 2123A0 CLUTCH-ADJUSTMENT INCLUDES: Clutch lever adjustment 0.1 6143A1 SPARK PLUG-ADJUSTMENT/CLEANING 0.1 1113A0 VALVE CLEARANCE-ADJUSTMENT NOTE: For 1 vehicle 0.5 6163A0 HEADLIGHT-AIMING 0.1 2133A0 DRIVE CHAIN-ADJUSTMENT 0.1 7113A0 7113A1 0.1 THROTTLE OPERATION-ADJUSTMENT 0.1 (3) Inspection, Measurement E 0.4 3113A0 FRONT BRAKE-ADJUSTMENT EXCLUDES: Front brake shoe adjustment REAR BRAKE-ADJUSTMENT EXCLUDES: Rear brake shoe adjustment 3113A3 LON DESCRIPTION FRT 1115A0 COMPRESSION PRESSURE-MEASUREMENT 0.1 3115A0 CARBURETOR FLOAT LEVELMEASUREMENT 0.6 6145A0 IGNITION TIMING-INSPECTION 0.2 6105A0 BATTERY-CHECKING OF ELECTROLYTE LEVEL & CHARGE 0.2 1.5 (2) Adjustment LON F F (4) Overhaul Work condition: The required Measurements, inspections, adjustments, and cleaning/washing of each part are performed, including the main body removal/installation work and the replacement of defective parts. LON E 311200 DESCRIPTION CARBURETOR-OVERHAUL INCLUDES: All necessary adjustment FRT 0.8 (5) Other work LON DESCRIPTION FRT E 1130A1 OIL FILTER SCREEN-CLEANING 0.3 F 3120A0 CLEANER ELEMENT-CLEANING 0.2 0.1 25 2012.07.10 E ENGINE GROUP E-1 E 1 E-2 CYLINDER HEAD COVER C10 E 2 E-3 CYLINDER HEAD E 4 CAMSHAFT/VALVE 2 E-4 E 6 E-5 CAM CHAIN/TENSIONER E-8 E 9 CLUTCH E 7 E-6 CYLINDER E-10 E10 LEFT CRANKCASE COVER 26 2012.07.10 E 8 RIGHT CRANKCASE COVER E E-11 E11 GENERATOR C11 ENGINE GROUP E-14 E12 E-15 OIL PUMP E13 E-16 CRANKCASE E14 CRANKSHAFT/PISTON 2 E-17 E15 E-19 TRANSMISSION E-22 F 3 CARBURETOR(1) F 1 GEARSHIFT DRUM E-20 F 2 KICK STARTER SPINDLE E-22-1 F 5 CARBURETOR(2) 27 2012.07.10 E FRAME GROUP F-1 G 1 F-1-1 HEADLIGHT(1) F-2-1 C12 G 3 F-2 HEADLIGHT(2) G 6 F-4 METER(2) G 4 METER(1) G 7 F-7 HANDLE LEVER/SWITCH/CABLE G10 HANDLE PIPE/TOP BRIDGE 3 F-9 G11 STEERING STEM(1) F-9-1 G12 STEERING STEM(2) 28 2012.07.10 E F-10 G13 FRONT FENDER(1) C13 FRAME GROUP F-10-1 G14 F-11 FRONT FENDER(2) F-14-10 G15 F-13 FRONT FORK H 2 F-14-30 FRONT WHEEL(SPOKE) H 1 FRONT BRAKE PANEL H 4 F-18 FRONT WHEEL(CAST) H 5 REAR BRAKE PANEL 3 F-19-10 H 6 REAR WHEEL(SPOKE) F-19-30 H 8 REAR WHEEL(CAST) F-21 H10 FUEL TANK 29 2012.07.10 E C14 FRAME GROUP F-23 H11 F-23-1 SEAT/REAR COWL(1) F-25 H12 F-24 SEAT/REAR COWL(2) H15 F-25-1 AIR CLEANER(1) H14 SIDE COVER H16 F-27 AIR CLEANER(2) I 1 EXHAUST MUFFLER(1) 3 F-27-1 I 2 EXHAUST MUFFLER(2) F-29 I 4 PEDAL/KICK STARTER 30 2012.07.10 E F-30 I 5 STEP C15 FRAME GROUP F-31 I 6 F-32 STAND F-33 I 7 F-32-1 SWINGARM(1) I10 F-34 REAR CUSHION I 9 SWINGARM(2) I11 F-34-1 REAR FENDER(1) I12 REAR FENDER(2) 3 F-35 I13 WINKER F-36 I14 TAILLIGHT(1) F-36-1 I15 TAILLIGHT(2) 31 2012.07.10 E C16 FRAME GROUP F-37 I16 F-38 BATTERY F-39-1 J 1 F-39 WIRE HARNESS J 3 F-43 FRAME BODY(2) J 2 FRAME BODY(1) J 4 F-48 FRONT VISOR J 5 TOOLS 3 F-49 J 6 CAUTION LABEL F-50 J 7 MARK/STRIPE(1) J 8 MARK/STRIPE(2) 32 2012.07.10 F-50-1 E D 1 FRAME GROUP F-50-2 J 9 MARK/STRIPE(3) F-50-3 J10 MARK/STRIPE(4) 3 33 2012.07.10 E E-1 E 1 CYLINDER HEAD COVER Ref. (Relative ref. Number) L.O.N. No. Description 1 1111C4 COVER, CYLINDER HEAD ••••••••• 2 1111D2 GASKET, CYLINDER HEAD COVER •• 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 12310-KYY-970 12391-KYY-900 90463-KRM-840 94301-08100 96001-06014-00 COVER COMP., CYLINDER HEAD •• GASKET, HEAD COVER •••••••••• WASHER, SEALING, 6.2X12X1.2 • DOWEL PIN, 8X10 ••••••••••••• BOLT, FLANGE, 6X14 •••••••••• 1 1 1 1 1 1 1 1 1 1 6 96001-06025-00 BOLT, FLANGE, 6X25 •••••••••• 4 4 CGX125SH C D Serial No. Parts catalogue code 34 2012.07.10 E F.R.T. 0.2 0.2 E-2 E 2 CYLINDER HEAD Ref. (Relative ref. Number) L.O.N. No. Description 1 111106 HEAD, CYLINDER ••••••••••••••• .INCLUDES: Engine removal and installation .INCLUDES: Valve adjust and reface 3 111115 GASKET, CYLINDER HEAD •••••••• .INCLUDES: Engine removal and installation 4 (5) 1111D0 COVER, CYLINDER HEAD SIDE :LEFT ••••••••••••••••••••••• 6 (8,9,21) 311131 INSULATOR, THROTTLE BODY/ CARBURETOR •••••••••••••••••• 10 111107 MANIFOLD, INTAKE ••••••••••••• 14 614130 PLUG, SPARK •••••••••••••••••• F.R.T. 2.6 1.7 0.1 0.4 0.5 0.1 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 12200-KYY-970 12206-KPL-900 12251-KYY-901 12341-KYY-900 12395-KYY-900 HEAD COMP., CYLINDER •••••••• CLIP, VALVE GUIDE ••••••••••• GASKET, CYLINDER HEAD ••••••• COVER, CYLINDER HEAD L. SIDE GASKET, L. CYLINDER HEAD SIDE COVER 1 2 1 1 1 2 1 1 1 1 6 7 8 9 10 16211-KYY-900 16217-KYY-900 17110-KYY-903 17113-KYY-901 17115-KYY-900 INSULATOR, CARBURETOR ••••••• BAND, INSULATOR ••••••••••••• PIPE COMP A, INLET •••••••••• INSULATOR, INLET PIPE A ••••• PIPE B, INLET ••••••••••••••• 1 2 1 1 1 1 2 1 1 1 17116-KYY-902 18611-KYY-970 18612-KYY-970 31916-KPH-901 31917-KPH-901 15 90014-KYY-900 CLAMPER, FUEL HOSE •••••••••• TUBE ASSY., INTAKE •••••••••• CAP, INTAKE ••••••••••••••••• PLUG, SPARK(CPR6EA-9)(NGK) •• PLUG, SPARK(CPR7EA-9)(NGK) •• BOLT, SPECIAL, 6X21 ••••••••• 1 1 1 1 (1) 1 1 1 1 1 (1) 1 16 17 18 19 20 BOLT, STUD, 8X22 •••••••••••• BAND, WIRE HARNESS •••••••••• NUT, HEX., 7MM •••••••••••••• WASHER, 7.2X16X2.5 •••••••••• DOWEL PIN, SPECIAL, 8X14 •••• 2 1 4 4 2 2 1 4 4 2 21 91313-KVR-C00 O-RING, 27X2.0 •••••••••••••• 22 95002-02070 CLIP, TUBE(B7) •••••••••••••• 23 95701-06022-00 BOLT, FLANGE, 6X22 •••••••••• 2 2 2 2 2 2 11 12 13 14 90035-KRM-840 90111-GFC-J31 90201-GCC-000 90401-GFM-900 90701-KVR-C00 CGX125SH C D Serial No. Parts catalogue code 35 2012.07.10 E E-2 E 3 CYLINDER HEAD 2 Ref. No. Reqd. QTY Part No. Description CGX125SH C D 24 95701-06030-00 BOLT, FLANGE, 6X30 •••••••••• 25 96001-06025-00 BOLT, FLANGE, 6X25 •••••••••• 2 3 2 3 26 96001-06110-00 BOLT, FLANGE, 6X110 ••••••••• 2 2 Serial No. Parts catalogue code 36 2012.07.10 E E-3 E 4 CAMSHAFT/VALVE Ref. (Relative ref. Number) L.O.N. No. Description 2 111118 CAMSHAFT ••••••••••••••••••••• .INCLUDES: Valve adjustment 3 (4,5) 1111K8 ARM, INTAKE VALVE ROCKER(ONE) .INCLUDES: Engine removal and installation .INCLUDES: Valve adjustment 1111K9 ARM, EXHAUST VALVE ROCKER(ONE) .INCLUDES: Engine removal and installation .INCLUDES: Valve adjustment 1111L8 ARM, VALVE ROCKER :FOR 1 VEHICLE •••••••••••••• .INCLUDES: Engine removal and installation .INCLUDES: Valve adjustment 6 1111N0 VALVE, INTAKE(ONE) ••••••••••• .INCLUDES: Engine removal and installation .INCLUDES: Refacing 7 1111N1 VALVE, EXHAUST(ONE) •••••••••• .INCLUDES: Engine removal and installation .INCLUDES: Refacing + 1111P0 VALVE :FOR 1 VEHICLE ••••••••• Ref. No. F.R.T. 0.7 1.9 1.9 1.9 2 2.2 2.2 2.4 Reqd. QTY Part No. 1 12209-GB4-681 12209-GB4-682 2 14100-KYY-900 3 14430-GGC-900 4 14451-KYY-900 5 14452-KYY-900 Description CGX125SH C D SEAL, VALVE STEM(NOK) ••••••• SEAL, VALVE STEM(ARAI) •••••• CAMSHAFT COMP. •••••••••••••• ARM COMP., IN. VALVE ROCKER • (IN./EX.) SHAFT, IN. ROCKER ARM ••••••• SHAFT, EX. ROCKER ARM ••••••• 2 2 1 2 2 1 2 1 1 2 1 1 6 7 8 9 10 14711-KWB-600 14721-KVY-900 14751-GGC-900 14771-GB4-680 14775-KVY-900 VALVE, IN. •••••••••••••••••• VALVE, EX. •••••••••••••••••• SPRING, VALVE ••••••••••••••• RETAINER, VALVE SPRING •••••• SEAT, VALVE SPRING •••••••••• 1 1 2 2 2 1 1 2 2 2 11 12 13 14 14781-KSY-900 90002-KRM-840 90012-KYY-900 90206-001-000 COTTER, VALVE ••••••••••••••• BOLT, FLANGE, 5X14 •••••••••• SCREW, TAPPET ADJUSTING ••••• NUT, TAPPET ADJUSTING ••••••• 4 2 2 2 4 2 2 2 Serial No. Parts catalogue code 37 2012.07.10 E E-3 E 5 CAMSHAFT/VALVE Ref. (Relative ref. Number) L.O.N. No. Description .INCLUDES: Engine removal and installation .INCLUDES: Refacing 8 (1,9,10,11) 1111P2 INTAKE VALVE SPRING AND/OR STEM SEAL(ONE) •••••••••••••• .INCLUDES: Engine removal and installation 1111P3 EXHAUST VALVE SPRING AND/OR STEM SEAL(ONE) •••••••••••••• .INCLUDES: Engine removal and installation 1111Q2 VALVE SPRING AND/OR STEM SEAL :FOR 1 VEHICLE •••••••••••••• .INCLUDES: Engine removal and installation F.R.T. + 7 2 38 2012.07.10 E 2.0 2.0 2.1 E-4 E 6 CAM CHAIN/TENSIONER Ref. (Relative ref. Number) L.O.N. No. Description 1 2 3 4 7 8 1111Q4 110140 111151 111148 111136 1111Q3 10 1111G4 12 1111J0 SPROCKET, CAM •••••••••••••••• CHAIN, CAM ••••••••••••••••••• ARM, CAM CHAIN TENSIONER ••••• ROLLER(S), CAM CHAIN TENSIONER (19) SPRING, CAM CHAIN TENSIONER •• (9) ROD, CAM CHAIN TENSIONER PUSH ROLLER, CAM CHAIN GUIDE •••••• SPROCKET, CAM CHAIN GUIDE •••• F.R.T. 0.5 0.9 0.4 0.4 0.1 0.2 0.4 0.4 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 14321-KYY-900 14401-KYY-901 14500-KYY-900 14502-KYY-900 14531-KYY-900 SPROCKET, CAM(32T) •••••••••• CHAIN, CAM(90L) ••••••••••••• ARM COMP., CAM CHAIN TENSIONER ROLLER, CAM CHAIN TENSIONER • COLLAR, CAM CHAIN TENSIONER • 1 1 1 1 1 1 1 1 1 1 6 7 8 9 14532-KWS-900 14541-GB4-681 14550-KYY-900 14566-086-030 1 1 1 1 1 1 10 14610-KWB-600 COLLAR, CAM CHAIN ROLLER •••• SPRING, CAM CHAIN TENSIONER • PUSH ROD COMP., TENSIONER ••• HEAD, CAM CHAIN TENSIONER PUSH ROD ROLLER COMP., CAM CHAIN GUIDE 1 1 1 1 11 12 13 14 15 14615-KFL-850 14670-KYY-900 90081-035-000 90082-KYY-900 90401-KYY-900 PIN, GUIDE ROLLER ••••••••••• ROLLER COMP., CAM CHAIN GUIDE BOLT, SEALING, 14MM ••••••••• BOLT, WASHER, 8X22 •••••••••• WASHER, PLAIN, 6.5X15 ••••••• 1 1 1 1 1 1 1 1 1 1 16 17 18 19 20 90404-KYY-900 90463-KRM-840 90475-KWB-600 90544-KF0-000 95701-06025-00 WASHER, 6.5X26X2.3 •••••••••• WASHER, SEALING, 6.2X12X1.2 • WASHER, 8MM ••••••••••••••••• WASHER, SEALING, 14MM ••••••• BOLT, FLANGE, 6X25 •••••••••• 1 1 1 1 2 1 1 1 1 2 21 96001-06014-00 BOLT, FLANGE, 6X14 •••••••••• 1 1 CGX125SH C D Serial No. Parts catalogue code 39 2012.07.10 E E-5 E 7 CYLINDER Ref. (Relative ref. Number) L.O.N. No. Description 1 1111A5 CYLINDER ••••••••••••••••••••• .INCLUDES: Engine removal and installation 2 111102 GASKET, CYLINDER ••••••••••••• .INCLUDES: Engine removal and installation 2 Ref. No. Reqd. QTY Part No. 1 12100-KYY-900 2 12191-KYY-900 3 90701-KVR-C00 Description CYLINDER COMP. •••••••••••••• GASKET, CYLINDER •••••••••••• DOWEL PIN, SPECIAL, 8X14 •••• CGX125SH C D 1 1 2 Serial No. Parts catalogue code 1 1 2 40 2012.07.10 E F.R.T. 1.9 1.8 E-6 E 8 RIGHT CRANKCASE COVER Ref. (Relative ref. Number) L.O.N. No. Description 1 110159 COVER, CRANKCASE :RIGHT •••••• 2 110158 GASKET, CRANKCASE COVER :RIGHT 4 (5) 2121A7 LEVER, CLUTCH •••••••••••••••• 9 112105 OIL SEAL, KICK STARTER SPINDLE F.R.T. 0.4 0.3 0.4 0.3 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 11330-KYY-900 11394-KWS-901 15651-KWS-900 22810-KYY-900 22815-166-000 COVER COMP., R. CRANKCASE ••• GASKET, R. CRANKCASE COVER •• GAUGE, OIL LEVEL •••••••••••• LEVER COMP., CLUTCH ••••••••• SPRING, CLUTCH LEVER •••••••• 1 1 1 1 1 1 1 1 1 1 22821-KYY-900 90463-KRM-840 90702-KRM-840 91204-KSP-911 91205-KYY-901 10 91303-KYY-900 RECEIVER, CLUTCH CABLE •••••• WASHER, SEALING, 6.2X12X1.2 • DOWEL PIN, 8X14 ••••••••••••• OIL SEAL, 16X28X7 ••••••••••• •••••••••••••••••••••••••••• O-RING, 8.8X1.9 ••••••••••••• 1 1 2 1 1 1 1 1 2 1 1 1 6 7 8 9 11 91307-035-000 O-RING, 18X3 •••••••••••••••• 12 96001-06035-00 BOLT, FLANGE, 6X35 •••••••••• CGX125SH C D Serial No. Parts catalogue code 1 1 11 11 41 2012.07.10 E E-8 E 9 CLUTCH Ref. (Relative ref. Number) L.O.N. No. Description 1 2121A0 OUTER, CLUTCH •••••••••••••••• 3 212112 CENTER, CLUTCH ••••••••••••••• 4 (5,6) 2121A1 DISC, CLUTCH FRICTION •••••••• .NOTE: Same time for two units or more 7 2121A3 PLATE, CLUTCH PRESSURE ••••••• 8 2121A4 PLATE, CLUTCH LIFTER ••••••••• 9 212107 SPRING, CLUTCH ••••••••••••••• .NOTE: Same time for two units or more 10 2121B6 ROD, CLUTCH LIFTER ••••••••••• 15 2121B4 BEARING, CLUTCH LIFTER ••••••• 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 22100-KYY-901 22115-KWS-900 22120-KWS-901 22201-KWS-901 22204-KWS-901 OUTER COMP., CLUTCH ••••••••• GUIDE, CLUTCH OUTER ••••••••• CENTER, CLUTCH •••••••••••••• DISK, CLUTCH FRICTION ••••••• DISK B, CLUTCH FRICTION ••••• 1 1 1 2 2 1 1 1 2 2 6 7 8 9 10 22321-KWB-601 22355-KWS-901 22361-KFM-900 22401-KYY-901 22847-KCC-900 PLATE, CLUTCH ••••••••••••••• PLATE, CLUTCH PRESSURE •••••• PLATE, CLUTCH LIFTER •••••••• SPRING, CLUTCH •••••••••••••• ROD, CLUTCH LIFTER •••••••••• 3 1 1 4 1 3 1 1 4 1 11 12 13 14 15 90050-KFL-850 90202-KRM-840 90403-KPH-900 90432-KPT-A00 96100-62000-00 BOLT, SPECIAL FLANGE, 6X25 •• NUT, SPECIAL FLANGE, 14MM ••• WASHER, THRUST, 17MM •••••••• WASHER, 14.2X26X3 ••••••••••• BEARING, RADIAL BALL, 6200 •• 4 1 1 1 1 4 1 1 1 1 CGX125SH C D Serial No. Parts catalogue code 42 2012.07.10 E F.R.T. 0.7 0.7 0.7 0.7 0.4 0.4 0.3 0.4 E-10 E10 LEFT CRANKCASE COVER Ref. (Relative ref. Number) L.O.N. No. Description 1 1101A6 COVER, CRANKCASE :LEFT ••••••• 2 1101B0 COVER, CRANKCASE :LEFT REAR •• 3 1101A3 GASKET, CRANKCASE COVER :LEFT F.R.T. 0.4 0.1 0.3 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 11341-KYY-900 11360-KYY-970 11395-KWS-900 90084-KTT-900 90087-KRM-840 COVER, L. CRANKCASE ••••••••• COVER COMP., L. RR. ••••••••• GASKET, L. CRANKCASE COVER •• CAP, 14MM ••••••••••••••••••• CAP, 32MM ••••••••••••••••••• 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 90702-KRM-840 91303-KRM-840 91305-KYY-900 96001-06030-00 96001-06035-00 DOWEL PIN, 8X14 ••••••••••••• O-RING, 13.8X2.5 •••••••••••• O-RING, 31.7X2.4 •••••••••••• BOLT, FLANGE, 6X30 •••••••••• BOLT, FLANGE, 6X35 •••••••••• 2 1 1 2 6 2 1 1 2 6 11 96001-06060-00 BOLT, FLANGE, 6X60 •••••••••• 2 2 CGX125SH C D Serial No. Parts catalogue code 43 2012.07.10 E E-11 E11 GENERATOR Ref. (Relative ref. Number) L.O.N. No. Description 1 613105 ROTOR OR FLYWHEEL •••••••••••• 2 6131A3 STATOR ••••••••••••••••••••••• 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 31110-KYY-972 31120-KYY-971 90439-GFM-970 94050-12000 96001-06016-00 FLYWHEEL COMP. •••••••••••••• STATOR COMP. •••••••••••••••• WASHER, 12X24X2.3 ••••••••••• NUT, FLANGE, 12MM ••••••••••• BOLT, FLANGE, 6X16 •••••••••• 1 1 1 1 2 1 1 1 1 2 6 96001-06022-00 BOLT, FLANGE, 6X22 •••••••••• 3 3 CGX125SH C D Serial No. Parts catalogue code 44 2012.07.10 E F.R.T. 0.5 0.6 E-14 E12 OIL PUMP Ref. (Relative ref. Number) L.O.N. No. Description 2 5 7 8 10 (3) 113105 PUMP ASSY., OIL •••••••••••••• (6) 1131C7 ROTOR, OIL PUMP •••••••••••••• 1131B5 SCREEN, OIL FILTER ••••••••••• 1101L0 ROTOR, OIL FILTER •••••••••••• (9) 1101L1 CAP, OIL FILTER ROTOR •••••••• F.R.T. 0.4 0.5 0.3 0.5 0.4 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 12396-KRM-840 15100-KYY-900 15119-KWS-901 15133-KYY-900 15331-KYY-900 GASKET B, HEAD COVER •••••••• OIL PUMP ASSY. •••••••••••••• GASKET, OIL PUMP •••••••••••• GEAR, OIL PUMP DRIVEN(23T) •• ROTOR, OIL PUMP INNER ••••••• 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 15332-KYY-900 15421-KSP-910 15431-KWS-900 15439-KWS-901 15441-KWS-900 ROTOR, OIL PUMP OUTER ••••••• SCREEN, OIL FILTER •••••••••• ROTOR, OIL FILTER ••••••••••• GASKET, OIL FILTER COVER •••• COVER, OIL FILTER ••••••••••• 1 1 1 1 1 1 1 1 1 1 11 12 13 14 15 90202-KRM-840 90432-KPT-A00 90455-KWS-900 90702-KRM-840 93901-34120 NUT, SPECIAL FLANGE, 14MM ••• WASHER, 14.2X26X3 ••••••••••• WASHER, 9.2MM ••••••••••••••• DOWEL PIN, 8X14 ••••••••••••• SCREW, TAPPING, 4X8 ••••••••• 1 1 1 3 1 1 1 1 3 1 16 17 18 19 94540-06018 95701-06014-00 96001-06035-00 96220-30158 E-RING, 6MM ••••••••••••••••• BOLT, FLANGE, 6X14 •••••••••• BOLT, FLANGE, 6X35 •••••••••• ROLLER, 3X15.8 •••••••••••••• 1 3 3 1 1 3 3 1 CGX125SH C D Serial No. Parts catalogue code 45 2012.07.10 E E-15 E13 CRANKCASE Ref. (Relative ref. Number) L.O.N. No. Description 1 110120 CRANKCASE :RIGHT ••••••••••••• .INCLUDES: Engine removal and installation 2 110115 CRANKCASE :LEFT •••••••••••••• .INCLUDES: Engine removal and installation 1101A2 CRANKCASE :BOTH •••••••••••••• .INCLUDES: Engine removal and installation 4 (11) 6151B8 SWITCH, NEUTRAL •••••••••••••• 10 1101F9 OIL SEAL, GEARSHIFT SPINDLE •• 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 11100-KYY-900 11200-KYY-920 11218-KWS-900 35750-KYY-901 35755-KYY-900 CRANKCASE COMP., R. ••••••••• CRANKCASE COMP., L. ••••••••• PLATE, OIL STOPPER •••••••••• CONTACT, NEUTRAL SWITCH ••••• PLATE, CONTACT FIXING ••••••• 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 90031-KYY-900 90407-259-000 90441-KRM-840 90703-KWS-900 91203-KSP-911 91203-KYY-901 BOLT, CYLINDER STUD ••••••••• PACKING, DRAIN COCK, 12.5X20 PLATE, BEARING HOLDER ••••••• DOWEL PIN, 10X14 •••••••••••• OIL SEAL, 14X22X5 ••••••••••• •••••••••••••••••••••••••••• 4 1 2 2 1 1 4 1 2 2 1 1 11 12 13 14 15 91312-107-000 92800-12000 95701-06016-00 96001-06014-00 96001-06040-00 O-RING, 7X1.7 ••••••••••••••• BOLT, DRAIN PLUG, 12MM •••••• BOLT, FLANGE, 6X16 •••••••••• BOLT, FLANGE, 6X14 •••••••••• BOLT, FLANGE, 6X40 •••••••••• 1 1 2 2 9 1 1 2 2 9 16 96001-06060-00 BOLT, FLANGE, 6X60 •••••••••• 3 3 CGX125SH C D Serial No. Parts catalogue code 46 2012.07.10 E F.R.T. 4.2 3.9 4.8 0.3 0.8 E-16 E14 CRANKSHAFT/PISTON Ref. (Relative ref. Number) L.O.N. No. Description 1 1101B5 CRANKSHAFT ••••••••••••••••••• .INCLUDES: Engine removal and installation 3 (2,4,5) 111103 PISTON RING AND/OR PISTON(ONE) .INCLUDES: Engine removal and installation 10 1101B7 BEARING, CRANKSHAFT :RIGHT ••• .INCLUDES: Engine removal and installation F.R.T. 3.4 2.1 3.4 2 Ref. No. Reqd. QTY Part No. 1 13000-KYY-900 2 13011-KYY-900 13021-KYY-900 13031-KYY-900 13011-KYY-970 13021-KYY-970 13031-KYY-970 3 13101-KYY-900 13102-KYY-900 13103-KYY-900 4 13111-KWS-900 5 13115-KWS-900 6 7 8 9 10 13412-KWS-900 23121-KYY-900 90741-003-010 90741-KGH-900 91001-KWS-901 91001-KYY-901 Description CGX125SH C D CRANKSHAFT COMP. •••••••••••• RING SET, PISTON(STD.) •••••• RING SET, PISTON(0.25) •••••• RING SET, PISTON(0.50) •••••• RING SET, PISTON(STD.) •••••• RING SET, PISTON(0.25) •••••• RING SET, PISTON(0.50) •••••• PISTON(STD.) •••••••••••••••• PISTON(0.25) •••••••••••••••• PISTON(0.50) •••••••••••••••• PIN, PISTON ••••••••••••••••• CLIP, PISTON PIN, 12MM •••••• 1 1 (1) (1) 1 (1) (1) 1 (1) (1) 1 2 COLLAR, PRIMARY DRIVE GEAR •• GEAR, PRIMARY DRIVE(20T) •••• KEY, WOODRUFF, 4MM •••••••••• KEY, WOODRUFF, 4MM •••••••••• BEARING, RADIAL BALL, 63/22 (NSK) BEARING, RADIAL BALL, 63/22 • 1 1 1 1 1 1 1 1 1 1 1 1 Serial No. 1 1 -------(1) -------(1) -------1 -------(1) -------(1) -------1 (1) (1) 1 2 Parts catalogue code -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK 47 2012.07.10 E E-17 E15 TRANSMISSION Ref. (Relative ref. Number) L.O.N. No. Description 1 2 11 20 21 2 22 + 48 (5,7,9) 210141 MAINSHAFT, TRANSMISSION •••••• .INCLUDES: Engine removal and installation 210141A .Replace countershaft add •••• (4,6,8,10) 210142 COUNTERSHAFT, TRANSMISSION ••• .INCLUDES: Engine removal and installation 210142A .Replace mainshaft add ••••••• 213135 SPROCKET, DRIVE •••••••••••••• 2101C8 BEARING, COUNTERSHAFT :RIGHT • .INCLUDES: Engine removal and installation 2101C2 BEARING, MAINSHAFT :LEFT ••••• .INCLUDES: Engine removal and installation 2101C5 BEARING, MAINSHAFT :RIGHT •••• .INCLUDES: Engine removal and installation 2101C6 BEARING, MAINSHAFT :BOTH ••••• .INCLUDES: Engine removal and installation 2101C7 BEARING, COUNTERSHAFT :LEFT •• Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 23211-KYY-900 23221-KYY-900 23415-KPH-900 23421-KYY-900 23431-KYY-900 MAINSHAFT(11T) •••••••••••••• COUNTERSHAFT •••••••••••••••• BUSH, 15MM •••••••••••••••••• GEAR, COUNTERSHAFT FIRST(35T) GEAR, MAINSHAFT SECOND(17T) • 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 23441-KYY-900 23451-KYY-901 23461-KYY-901 23471-KYY-901 23481-KYY-901 GEAR, GEAR, GEAR, GEAR, GEAR, 1 1 1 1 1 1 1 1 1 1 11 12 13 14 15 23801-GF6-000 23802-GN5-910 23911-KWS-900 90412-KPH-900 90412-187-000 SPROCKET, DRIVE(14T) •••••••• PLATE, FIXING ••••••••••••••• COLLAR, 20MM •••••••••••••••• WASHER, SPECIAL, 12X23 •••••• WASHER, THRUST, 15MM •••••••• 1 1 1 2 1 1 1 1 2 1 16 17 18 19 20 90461-035-000 90461-459-010 90601-KYY-900 90602-KYY-900 91004-KYY-901 WASHER, SPLINE, 17MM •••••••• WASHER, SPLINE, 20MM •••••••• CIRCLIP, 17MM ••••••••••••••• CIRCLIP, 20MM ••••••••••••••• BEARING, RADIAL BALL, 6201 •• 2 1 2 1 1 2 1 2 1 1 BEARING, RADIAL BALL, 6001 •• BEARING, RADIAL BALL, 6203 •• OIL SEAL, 17X29X5 ••••••••••• •••••••••••••••••••••••••••• BOLT, HEX., 6X10 •••••••••••• 1 2 1 1 2 1 2 1 1 2 21 91005-KYY-901 22 91006-KYY-901 23 91204-KWB-601 91204-KYY-901 24 92101-06010-0A COUNTERSHAFT SECOND(29T) MAINSHAFT THIRD(21T) •• COUNTERSHAFT THIRD(26T) MAINSHAFT FOURTH(24T) • COUNTERSHAFT FOURTH(22T) CGX125SH C D Serial No. 2012.07.10 Parts catalogue code E F.R.T. 3.5 0.2 3.5 0.2 0.2 3.5 3.5 3.5 3.7 3.5 E-17 E16 TRANSMISSION Ref. (Relative ref. Number) L.O.N. No. Description +22 .INCLUDES: Engine removal and installation 2101C9 BEARING, COUNTERSHAFT :BOTH •• .INCLUDES: Engine removal and installation 2101D4 BEARING, MAINSHAFT AND COUNTERSHAFT :ALL ••••••••••• .INCLUDES: Engine removal and installation F.R.T. 3.7 3.9 2 49 2012.07.10 E E-19 F 1 GEARSHIFT DRUM Ref. (Relative ref. Number) L.O.N. No. Description 1 4 5 6 8 (2) 210112 FORK, GEARSHIFT •••••••••••••• .INCLUDES: Engine removal and installation .NOTE: Same time for two units 2101A9 DRUM, GEARSHIFT •••••••••••••• .INCLUDES: Engine removal and installation 2101D6 PLATE, GEARSHIFT DRUM STOPPER (7) 210125 STOPPER OR SPRING, SHIFT DRUM (9) 210122 SPINDLE, GEARSHIFT ••••••••••• 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 24211-KWS-900 24212-KWS-900 24241-KPH-C00 24301-KWS-900 24410-KVS-900 FORK, R. GEARSHIFT •••••••••• FORK, L. GEARSHIFT •••••••••• SHAFT, GEARSHIFT FORK ••••••• DRUM, GEARSHIFT ••••••••••••• PLATE COMP., GEARSHIFT DRUM STOPPER 1 1 1 1 1 1 1 1 1 1 6 24430-KRM-B10 7 24436-KTT-900 24436-KRM-840 8 24610-KYY-900 9 24651-KSP-910 10 24652-KRM-840 STOPPER COMP., GEARSHIFT DRUM SPRING, DRUM STOPPER •••••••• SPRING, SHIFT DRUM STOPPER •• SPINDLE COMP., GEARSHIFT •••• SPRING, GEARSHIFT RETURN •••• PIN, SHIFT RETURN SPRING •••• 1 1 1 1 1 1 1 1 -------- -------- 2AG,2CL,2PE,AG,CL,MX,PE 1 -------- -------- 3DK,DK 1 1 1 11 12 13 14 15 ROTOR, NEUTRAL SWITCH ••••••• BOLT, HEX., 6X20 •••••••••••• PIVOT, SHIFT DRUM STOPPER ARM WASHER, DRUM STOPPER •••••••• WASHER, 14MM •••••••••••••••• 1 1 1 1 1 1 1 1 1 1 CIRCLIP, EXTERNAL, 14MM ••••• ROLLER, 3X8.5 ••••••••••••••• 1 2 1 2 35753-KWS-900 90003-KVS-900 90022-KRM-840 90417-KRM-840 90457-KRM-840 16 94510-14000 17 96220-30085 CGX125SH C D Serial No. Parts catalogue code 50 2012.07.10 E F.R.T. 3.3 3.3 0.8 0.8 0.7 E-20 F 2 KICK STARTER SPINDLE Ref. (Relative ref. Number) L.O.N. No. Description 1 (2) 1121A0 PINION, KICK STARTER ••••••••• .INCLUDES: Engine removal and installation 3 1121A2 SPINDLE, KICK STARTER •••••••• .INCLUDES: Engine removal and installation 7 112103 SPRING, KICK STARTER RETURN •• .INCLUDES: Engine removal and installation F.R.T. 3.3 3.3 3.3 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 28211-KWS-900 28221-KWS-900 28251-KWS-900 28262-KWS-900 28265-KWB-600 PINION, KICK STARTER(21T) ••• RATCHET, STARTER DRIVE •••••• SPINDLE, KICK STARTER ••••••• RETAINER, KICK SPINDLE •••••• COLLAR, KICK SPRING ••••••••• 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 28271-KYY-900 28281-KWB-600 90451-KGH-900 90454-KPH-900 90605-KYY-900 SPRING, FRICTION STARTER GEAR SPRING, KICK RETURN ••••••••• WASHER, SPECIAL, 14MM ••••••• WASHER, 25X20.2X1 ••••••••••• SET RING, 20MM •••••••••••••• 1 1 1 1 2 1 1 1 1 2 CIRCLIP, EXTERNAL, 18MM ••••• 1 1 11 94510-18000 CGX125SH C D Serial No. Parts catalogue code 51 2012.07.10 E E-22 F 3 CARBURETOR(1) Ref. (Relative ref. Number) L.O.N. No. Description 2 3111A3 NEEDLE, JET •••••••••••••••••• 3 (17) 311120 FLOAT OR FLOAT VALVE ••••••••• 4 3111A6 CHAMBER, FLOAT ••••••••••••••• 8 3111A8 VALVE, THROTTLE •••••••••••••• 12 3111B4 HEATER, CARBURETOR ••••••••••• 15 3111B5 CARBURETOR ASSEMBLY •••••••••• 28 (19,29) 3111D4 JET, MAIN •••••••••••••••••••• 2 52 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 16010-KYY-601 16012-KYY-971 16013-KPH-C01 16015-KYY-901 16016-KYY-601 GASKET SET •••••••••••••••••• NEEDLE SET, JET ••••••••••••• FLOAT SET ••••••••••••••••••• CHAMBER SET, FLOAT •••••••••• SCREW SET ••••••••••••••••••• 1 1 1 1 1 1 1 1 1 1 ------------------------------------ -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE 6 7 8 9 10 16017-KWS-901 16019-KYY-901 16022-KYY-971 16028-KYY-901 16037-KPH-901 TOP SET ••••••••••••••••••••• LEVER SET, CHOKE •••••••••••• VALVE SET, THROTTLE ••••••••• SCREW SET ••••••••••••••••••• PLATE SET, VALVE •••••••••••• 1 1 1 1 1 1 1 1 1 1 ------------------------------------ -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE 11 12 13 14 15 16048-KTT-901 16071-KPN-J01 16075-GHB-640 16075-KPH-901 16100-KYY-613 16100-KYY-601 16100-KYY-621 16100-KYY-841 VALVE SET, AIR CUT •••••••••• HEATER ONLY ••••••••••••••••• O-RING, 1.3X4.3 ••••••••••••• O-RING •••••••••••••••••••••• CARBURETOR ASSY.(PB 7RJA) ••• CARBURETOR ASSY.(PB 7RHA) ••• CARBURETOR ASSY.(PB 7RKA) ••• CARBURETOR ASSY.(PB 7RPA) ••• 1 1 2 1 1 1 1 - 1 1 2 1 1 1 --------------------------------------------------------- -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,AG,CL -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2PE,PE -------- 2AG,2CL,AG,CL -------- MX -------- 2CL,CL 16 17 18 19 20 16119-440-004 16155-KRS-861 16163-KWS-901 16165-KYY-901 16197-KYY-971 PLATE, STAY ••••••••••••••••• VALVE COMP., FLOAT •••••••••• GASKET, FLOAT CHAMBER ••••••• HOLDER, NEEDLE JET •••••••••• TUBE, AIR VENT •••••••••••••• 1 1 1 1 1 1 1 1 1 1 ------------------------------------ -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE SUB HARNESS, CARBURETOR HEATER •••••••••••••••••••••••••••• 1 - - -------- -------- 2AG,2CL,AG,CL 1 -------- -------- 2CL,CL 21 32160-KYY-900 32160-KYY-760 CGX125SH C D Serial No. 2012.07.10 Parts catalogue code E F.R.T. 0.7 0.6 0.5 0.2 0.2 0.5 0.6 E-22 F 4 CARBURETOR(1) 2 Reqd. QTY Ref. No. Part No. Description 22 23 24 25 93892-04010-18 93892-04018-08 93892-05012-18 95002-02089 SCREW-WASHER, 4X10 •••••••••• SCREW-WASHER, 4X18 •••••••••• SCREW-WASHER, 5X12 •••••••••• CLIP, TUBE(B8) •••••••••••••• 2 2 1 1 2 2 1 1 ----------------------------- -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE CLIP, TUBE(B6.5) •••••••••••• TUBE, 3.5X400(95005-35001-50M) JET, MAIN, #102 ••••••••••••• JET, MAIN, #98 •••••••••••••• JET, SLOW, #38 •••••••••••••• 1 1 1 1 1 1 1 1 1 ------------------------------------ -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,PE -------- MX -------- 2AG,2CL,2PE,AG,CL,MX,PE 26 95002-02659 27 95005-35400-50 28 99102-GBE-1020 99101-KTT-0980 29 99103-GW3-0380 CGX125SH C D Serial No. Parts catalogue code 53 2012.07.10 E E-22-1 F 5 CARBURETOR(2) Ref. (Relative ref. Number) L.O.N. No. Description 2 3111A3 NEEDLE, JET •••••••••••••••••• 3 (15) 311120 FLOAT OR FLOAT VALVE ••••••••• 4 3111A6 CHAMBER, FLOAT ••••••••••••••• 8 3111A8 VALVE, THROTTLE •••••••••••••• 13 3111B5 CARBURETOR ASSEMBLY •••••••••• 24 (17,25) 3111D4 JET, MAIN •••••••••••••••••••• 2 54 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 16010-KYY-901 16012-KYY-971 16013-KPH-C01 16015-KYY-901 16016-KPW-H01 GASKET SET •••••••••••••••••• NEEDLE SET, JET ••••••••••••• FLOAT SET ••••••••••••••••••• CHAMBER SET, FLOAT •••••••••• SCREW SET ••••••••••••••••••• 1 1 1 1 1 1 1 1 1 1 ------------------------------------ -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK 6 7 8 9 10 16017-KWS-901 16019-KYY-901 16022-KYY-971 16028-KYY-901 16037-KPH-901 TOP SET ••••••••••••••••••••• LEVER SET, CHOKE •••••••••••• VALVE SET, THROTTLE ••••••••• SCREW SET ••••••••••••••••••• PLATE SET, VALVE •••••••••••• 1 1 1 1 1 1 1 1 1 1 ------------------------------------ -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK 11 12 13 14 15 16075-GHB-640 16075-KPH-901 16100-KYY-741 16119-440-004 16155-KRS-861 O-RING, 1.3X4.3 ••••••••••••• O-RING •••••••••••••••••••••• CARBURETOR ASSY.(PB 7RMA) ••• PLATE, STAY ••••••••••••••••• VALVE COMP., FLOAT •••••••••• 2 1 1 1 1 2 1 1 1 1 ------------------------------------ -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK 16 17 18 19 20 16163-KWS-901 16165-KYY-901 16197-KYY-971 93892-04018-08 93892-05012-18 GASKET, FLOAT CHAMBER ••••••• HOLDER, NEEDLE JET •••••••••• TUBE, AIR VENT •••••••••••••• SCREW-WASHER, 4X18 •••••••••• SCREW-WASHER, 5X12 •••••••••• 1 1 1 2 1 1 1 1 2 1 ------------------------------------ -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK 21 22 23 24 25 95002-02089 95002-02659 95005-35400-50 99101-KST-1000 99103-KTT-0380 CLIP, TUBE(B8) •••••••••••••• CLIP, TUBE(B6.5) •••••••••••• TUBE, 3.5X400(95005-35001-50M) JET, MAIN, #100 ••••••••••••• JET, SLOW, #38 •••••••••••••• 1 1 1 1 1 1 1 1 1 1 ------------------------------------ -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK CGX125SH C D Serial No. 2012.07.10 Parts catalogue code E F.R.T. 0.7 0.6 0.5 0.2 0.5 0.6 F-1 G 1 HEADLIGHT(1) Ref. (Relative ref. Number) L.O.N. No. Description 1 616115 HEADLIGHT ASSEMBLY ••••••••••• 4 (2) 6161A7 HEADLIGHT UNIT ••••••••••••••• 5 6161B1 SOCKET, HEADLIGHT •••••••••••• 6 616180 SOCKET, POSITION LIGHT ••••••• 7 616182 BULB, POSITION LIGHT ••••••••• 8 616118 BULB, HEADLIGHT •••••••••••••• 9 616103 CASE, HEADLIGHT •••••••••••••• 13 (18) 6161G7 STAY, HEADLIGHT •••••••••••••• Ref. No. F.R.T. 0.1 0.2 0.2 0.2 0.1 0.1 0.3 0.7 Reqd. QTY Part No. Description 1 33100-KTJ-941 HEADLIGHT ASSY.(12V 35/35W) • 2 33101-KTJ-941 RIM COMP., HEADLIGHT •••••••• 3 33108-KTJ-941 SPRING, UNIT HOLDER ••••••••• 4 33120-KTJ-941 HEADLIGHT UNIT •••••••••••••• 5 33130-KTJ-941 SOCKET ASSY., HEADLIGHT ••••• 6 33150-KTJ-941 SOCKET COMP., POSITION LIGHT 7 33301-SA0-741 BULB(12V 5W)(STANLEY) ••••••• 8 34901-388-611 BULB, HEADLIGHT(12V 35/35W) • 9 61300-KYY-970 CASE, HEADLIGHT ••••••••••••• 10 61302-KVX-700 COLLAR, HEADLIGHT CASE •••••• 11 61303-198-D00 NUT, R. HEADLIGHT CASE •••••• 12 61304-379-690 COLLAR, HEADLIGHT SETTING ••• 13 61311-KYY-970 14 61315-KVX-600 STAY, HEADLIGHT ••••••••••••• BOOT, HEADLIGHT STAY UPPER •• CGX125SH C D Serial No. 3 Parts catalogue code 1 1 3 1 1 - 1 1 3 1 1 -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE 1 1 1 1 2 - 1 1 1 1 2 -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE 2 2 1 2 - 2 2 2 -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE 55 2012.07.10 E F-1 Ref. No. 3 G 2 HEADLIGHT(1) Reqd. QTY Part No. 15 61316-KVX-600 Description CGX125SH C D Serial No. Parts catalogue code BOOT, HEADLIGHT STAY LOWER •• 2 - - -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE 2 16 93892-05016-07 SCREW-WASHER, 5X16 •••••••••• 2 2 - - -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE 2 - -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE 2 1 17 95701-08022-08 BOLT, FLANGE, 8X22 •••••••••• 18 61320-KYY-860 STAY COMP., HEADLIGHT ••••••• 56 2012.07.10 E F-1-1 G 3 HEADLIGHT(2) Ref. (Relative ref. Number) L.O.N. No. Description 2 4 5 6 6161A7 616180 6161Z6 6161V8 HEADLIGHT UNIT ••••••••••••••• SOCKET, POSITION LIGHT ••••••• BULB, POSITION LIGHT(A) •••••• BULB, HEADLIGHT(A) ••••••••••• F.R.T. 0.2 0.2 0.2 0.2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 33117-KYY-901 33120-KYY-901 33122-KVX-601 33130-KYY-901 33301-KVJ-911 CAP, SPECIAL •••••••••••••••• HEADLIGHT UNIT •••••••••••••• COVER, SOCKET ••••••••••••••• SOCKET COMP., POSITION •••••• BULB, POSITION LIGHT(12V 5W) 2 1 1 1 1 - ------------------------------------ -------- 3DK -------- 3DK -------- 3DK -------- 3DK -------- 3DK BULB, HEADLIGHT(HS1) (12V 35/35W) CLIP, HEADLIGHT ••••••••••••• BOLT, ADJUSTER •••••••••••••• WASHER, LOCK, 6MM ••••••••••• 1 2 1 1 - ----------------------------- -------- 3DK -------- 3DK -------- 3DK -------- 3DK 6 34901-KVJ-911 7 53208-GFM-970 8 90103-GFM-970 9 90307-GFM-970 CGX125SH C D Serial No. 3 Parts catalogue code 57 2012.07.10 E F-2 G 4 METER(1) Ref. (Relative ref. Number) L.O.N. No. Description 1 4 5 8 9 10 11 Ref. No. 3 (2) 6161G3 BULB, METER •••••••••••••••••• .NOTE: Same time for two units or more 8121A3 SPEEDOMETER ASSEMBLY ••••••••• 8121B3 CASE, METER •••••••••••••••••• 8121H1 SPEEDOMETER •••••••••••••••••• 8121B5 CASE, METER :LOWER ••••••••••• 6161G4 SOCKET ASSY., METER BULB ••••• 811160 CABLE, SPEEDOMETER ••••••••••• Reqd. QTY Part No. Description 1 34908-KYA-601 BULB, WEDGE BASE(T10) (12V 3.4W) 2 34910-GFM-901 BULB, WEDGE BASE(T10) (12V 1.7W) 3 37111-KVX-600 SCREW, TAPPING, 4.2X14 •••••• 4 37200-KYY-970 SPEEDOMETER ASSY. ••••••••••• 5 37210-KYY-970 CASE COMP., METER ••••••••••• 6 37215-KPN-J00 RUBBER, METER SETTING ••••••• 7 37215-KR1-760 CLAMP ••••••••••••••••••••••• 8 37220-KYY-970 SPEEDOMETER COMP.(KPH) •••••• 9 37223-KYY-970 CASE, LOWER ••••••••••••••••• 10 37224-KYY-970 SOCKET COMP. •••••••••••••••• 11 44830-KYY-901 44830-KYY-761 12 86150-KYS-940 CABLE ASSY., SPEEDOMETER •••• •••••••••••••••••••••••••••• EMBLEM, PRODUCT ••••••••••••• CGX125SH C D Serial No. Parts catalogue code 1 - - -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE 1 3 5 1 1 - 3 5 1 1 3 1 1 1 1 - 3 1 1 1 1 1 1 - - -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE 1 - -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE 1 -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE 58 2012.07.10 E F.R.T. 0.4 0.4 0.5 0.6 0.4 0.4 0.3 F-2 Ref. No. G 5 METER(1) Reqd. QTY Part No. Description 13 90525-KYY-970 WASHER, PLAIN, 6MM •••••••••• 14 91352-671-003 91352-671-004 91256-KK3-840 15 93891-04012-00 O-RING, 8.5X1.5(ARAI) ••••••• O-RING, 8.5X1.5(NOK) •••••••• O-RING, 10X1.5 •••••••••••••• SCREW-WASHER, 4X12 •••••••••• 16 93901-22320 SCREW, TAPPING, 3X12 •••••••• 17 93903-24320 SCREW, TAPPING, 4X12 •••••••• 18 94001-06080-0S NUT, HEX., 6MM •••••••••••••• CGX125SH C D Serial No. 3 Parts catalogue code 3 1 1 2 - 3 1 2 -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE 3 1 3 - - -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE 3 - -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE 1 - -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE 3 -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE 59 2012.07.10 E F-2-1 G 6 METER(2) Ref. (Relative ref. Number) L.O.N. No. Description 1 3 5 6 7 8 9 10 Ref. No. 3 Reqd. QTY Part No. 1 34909-GGC-900 2 34910-GFM-901 Description CGX125SH C D Serial No. BULB, WEDGE BASE(T10 12V 3W) BULB, WEDGE BASE(T10) (12V 1.7W) SPEEDOMETER ASSY. ••••••••••• CLAMP ••••••••••••••••••••••• CASE ASSY. •••••••••••••••••• 1 - -------- -------- 3DK 4 1 1 1 - ----------------------------- -------- 3DK -------- 3DK -------- 3DK -------- 3DK 37224-KYY-980 37230-KYY-901 37230-KYY-980 37240-KYY-980 44830-KYY-901 SOCKET COMP. •••••••••••••••• LENS •••••••••••••••••••••••• SPEEDOMETER COMP.(KPH) •••••• PLATE ASSY., REFLECTING ••••• CABLE ASSY., SPEEDOMETER •••• 1 1 1 1 1 - ------------------------------------ -------- 3DK -------- 3DK -------- 3DK -------- 3DK -------- 3DK 11 90035-GFM-901 12 91352-671-003 91352-671-004 13 93901-22320 14 93903-24320 15 93903-35320 SCREW-WASHER, SPECIAL, 4X12 • O-RING, 8.5X1.5(ARAI) ••••••• O-RING, 8.5X1.5(NOK) •••••••• SCREW, TAPPING, 3X12 •••••••• SCREW, TAPPING, 4X12 •••••••• SCREW, TAPPING, 5X16 •••••••• 2 1 1 5 1 4 - ------------------------------------------- -------- 3DK -------- 3DK -------- 3DK -------- 3DK -------- 3DK -------- 3DK 3 37200-KYY-980 4 37215-KR1-760 5 37220-KYY-980 6 7 8 9 10 (2) 6161X8 BULB, METER(A) ••••••••••••••• .NOTE: Same time for two units or more 8121J4 SPEEDOMETER ASSEMBLY(A) •••••• 8121D5 CASE, METER(A) :LOWER •••••••• 6161G4 SOCKET ASSY., METER BULB ••••• 8121B7 LENS, METER •••••••••••••••••• 8121H1 SPEEDOMETER •••••••••••••••••• 4131A3 PLATE, REFLECTING •••••••••••• 8111C5 CABLE, SPEEDOMETER(A) •••••••• Parts catalogue code 60 2012.07.10 E F.R.T. 0.2 0.3 0.5 0.4 0.3 0.6 0.3 0.2 F-4 G 7 HANDLE LEVER/SWITCH/CABLE Ref. (Relative ref. Number) L.O.N. No. Description 1 811100 CABLE, THROTTLE •••••••••••••• 2 811115 CABLE, CLUTCH •••••••••••••••• 5 (4,6) 615118 SWITCH, WINKER ••••••••••••••• 7 6151B2 SWITCH, FRONT STOP ••••••••••• 8 811125 CABLE, FRONT BRAKE ••••••••••• 10 810150 GRIP, THROTTLE ••••••••••••••• 11 8101C0 GRIP, HANDLE :LEFT ••••••••••• 12 810155 HOUSING, THROTTLE •••••••••••• 15 8101C9 BRACKET, HANDLE LEVER :RIGHT • 17 8101C8 BRACKET, HANDLE LEVER :LEFT •• 8101D0 BRACKET, HANDLE LEVER :BOTH •• 18 8101C7 LEVER, HANDLE :RIGHT ••••••••• 19 8101C6 LEVER, HANDLE :LEFT •••••••••• 8101F5 LEVER, HANDLE :BOTH •••••••••• 34 8101E2 GUARD, KNUCKLE :LEFT ••••••••• 37 8101E3 GUARD, KNUCKLE :RIGHT •••••••• Ref. No. F.R.T. 0.4 0.4 0.4 0.3 0.3 0.2 0.1 0.2 0.3 0.2 0.5 0.1 0.1 0.2 0.1 0.1 Reqd. QTY Part No. Description 1 17920-KYY-970 17920-KYY-305 17920-KYY-970 2 22870-KYY-971 22870-KYY-901 22870-KYY-761 3 32161-404-000 4 35200-KYY-970 CABLE SET, THROTTLE ••••••••• •••••••••••••••••••••••••••• •••••••••••••••••••••••••••• CABLE COMP., CLUTCH ••••••••• •••••••••••••••••••••••••••• •••••••••••••••••••••••••••• BAND B1, WIRE ••••••••••••••• SWITCH ASSY., WINKER •••••••• 5 35200-KYY-980 CGX125SH C D SWITCH ASSY., WINKER •••••••• 1 1 1 1 2 1 1 1 1 2 1 - 6 35200-KYY-630 35200-KYY-840 7 35340-KWK-901 8 45450-KYY-970 45450-KYY-900 45450-KYY-970 9 45517-KCS-W60 10 53140-KYY-970 SWITCH ASSY., WINKER •••••••• •••••••••••••••••••••••••••• SWITCH ASSY., FR. STOP •••••• CABLE ASSY., FR. BRAKE •••••• CABLE COMP., FR. BRAKE •••••• CABLE ASSY., FR. BRAKE •••••• HOLDER, MASTER CYLINDER ••••• GRIP COMP., THROTTLE •••••••• 1 1 1 1 2 1 1 1 1 2 1 11 53166-KYY-970 12 53167-GE4-000 1 1 1 1 14 53171-402-700 15 53171-KYY-900 GRIP, L. HANDLE ••••••••••••• HOUSING, THROTTLE ••••••••••• (UNDER) HOUSING, UNDER THROTTLE ••••• (UPPER) COVER, R. HANDLE LEVER •••••• BRACKET, R. HANDLE LEVER •••• 1 1 1 1 1 16 53172-402-700 COVER, L. HANDLE LEVER •••••• 1 - 13 53168-KYY-920 Serial No. 3 Parts catalogue code -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 3DK -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 3DK -------- -------- 2PE,DK,MX,PE -------- -------- 2PE,3DK,DK,PE -------- -------- 3DK -------- -------- 2AG,2CL,AG,CL -------- -------- 2CL,CL -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 3DK 61 2012.07.10 E F-4 3 62 G 8 HANDLE LEVER/SWITCH/CABLE Reqd. QTY Ref. No. Part No. Description 17 18 19 20 53172-KYY-920 53175-KYY-900 53178-KYY-900 53192-KTJ-900 BRACKET, L. HANDLE LEVER •••• LEVER COMP., R. HANDLE •••••• LEVER COMP., L. HANDLE •••••• BOLT, WIRE ADJUSTING •••••••• 1 1 1 1 1 1 1 1 21 88113-GN5-900 22 88210-KYY-970 88210-KYY-900 23 88220-KYY-970 88220-KYY-900 24 90113-KYY-900 25 90301-KYY-900 CAP, LOCK NUT ••••••••••••••• MIRROR COMP., R. •••••••••••• •••••••••••••••••••••••••••• MIRROR COMP., L. •••••••••••• •••••••••••••••••••••••••••• BOLT, HANDLE LEVER PIVOT •••• NUT, HEX., 10MM ••••••••••••• (LEFT HAND THREAD) 2 1 1 2 2 1 1 - 1 1 26 27 28 29 90321-KTJ-900 93500-05020-0G 93500-05025-0A 94001-10000-0S 90302-KYY-900 30 94050-06000 NUT, FIXING ••••••••••••••••• SCREW, PAN, 5X20 •••••••••••• SCREW, PAN, 5X25 •••••••••••• NUT, HEX., 10MM ••••••••••••• •••••••••••••••••••••••••••• NUT, FLANGE, 6MM •••••••••••• 1 2 2 1 2 1 2 2 1 2 31 32 33 34 4 - 4 1 1 35 53181-KYY-760 BOLT, FLANGE, 6X22 •••••••••• COVER, R. HANDLE LEVER •••••• COVER, L. HANDLE LEVER •••••• GUARD, L. KNUCKLE *NH1*...................BLACK COLLAR, KNUCKLE GUARD ••••••• - 1 2 36 53182-KYY-760 COLLAR, KNUCKLE GUARD MOUNT • - 2 95701-06022-07 53171-KYY-760 53172-KYY-760 53180-KYY-760ZB CGX125SH C D Serial No. 2012.07.10 Parts catalogue code E F-4 Ref. No. G 9 HANDLE LEVER/SWITCH/CABLE Reqd. QTY Part No. Description 37 53190-KYY-760ZB GUARD, R. KNUCKLE *NH1*...................BLACK 38 90113-KYY-760 BOLT, HANDLE LEVER PIVOT •••• CGX125SH C D - Serial No. 3 Parts catalogue code 1 2 63 2012.07.10 E F-7 G10 HANDLE PIPE/TOP BRIDGE Ref. (Relative ref. Number) L.O.N. No. Description 1 6151A1 KEY SET •••••••••••••••••••••• 6151D2 KEY SET(A) ••••••••••••••••••• .NOTE: 3DK type 2 615145 SWITCH, COMBINATION & LOCK ••• 6151E9 SWITCH, COMBINATION & LOCK(A) .NOTE: 3DK type 7 (17) 810100 PIPE, STEERING HANDLE •••••••• 8 (9) 510110 BRIDGE, FORK TOP ••••••••••••• Ref. No. 3 Reqd. QTY Part No. 1 35010-KYY-970 35010-KYY-980 2 35100-KYY-971 35100-KYY-980 5 35106-KVX-600 Description KEY SET ••••••••••••••••••••• •••••••••••••••••••••••••••• SWITCH ASSY., COMBINATION & LOCK •••••••••••••••••••••••••••• COVER, COMBINATION SWITCH ••• CGX125SH C D 1 1 1 1 1 1 1 1 1 1 Serial No. Parts catalogue code 6 35121-KTT-890 KEY, BLANK •••••••••••••••••• (1) (1) 7 53100-KYY-970 PIPE, STEERING HANDLE ••••••• 1 8 53230-KYY-900ZB BRIDGE, FORK TOP *NH1*...................BLACK 1 - -------- -------- 3DK 9 53230-KYY-970ZB BRIDGE, FORK TOP *NH1*...................BLACK 1 - -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE 53230-KYY-970ZA *NH105*...MAT BLACK (#15-#20) - 1 10 90104-MJ1-000 BOLT, FLANGE, 8X19 •••••••••• 2 2 11 12 13 16 17 90117-383-000 90304-159-000 90503-011-000 95014-21201 53100-KYY-770 BOLT, FLANGE, 6X28 •••••••••• NUT, STEERING STEM •••••••••• WASHER, STEERING STEM ••••••• HOLDER A2, HANDLE PIPE UPPER PIPE, STEERING HANDLE ••••••• 4 1 1 2 - 4 1 1 2 1 64 2012.07.10 E F.R.T. 0.5 0.6 0.5 0.6 0.5 0.7 F-9 G11 STEERING STEM(1) Ref. (Relative ref. Number) L.O.N. No. Description 2 5101A0 5101A1 5101C9 3 5101A9 4 5101B0 7 510100 9 5101B2 (1) RACE, STEERING BALL :UPPER ••• RACE, STEERING BALL :LOWER ••• RACE, STEERING BALL :BOTH •••• RACE, STEERING TOP CONE •••••• (1,5) RACE, STEERING BOTTOM CONE ••• (8) STEM OR SHAFT ASSY., STEERING THREAD, STEERING HEAD TOP •••• F.R.T. 0.9 0.9 0.9 0.6 1.1 0.9 0.6 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 06530-KRF-H70 50301-KCS-W60 53211-KCS-W60 53212-KCS-W60 53214-001-010 BALL ASSY., STEEL, #6X21 •••• RACE, STEERING BALL ••••••••• RACE, STEERING TOP CONE ••••• RACE, STEERING BOTTOM CONE •• DUST SEAL, STEERING HEAD •••• 6 7 8 9 53216-KYY-900 53219-KYY-900 53219-KYY-970 53220-074-000 CGX125SH C D 2 2 1 1 1 - Serial No. 3 Parts catalogue code PLATE, WIRE HARNESS GUIDE ••• STEM SUB ASSY., STEERING •••• STEM SUB ASSY., STEERING •••• THREAD COMP., STEERING HEAD TOP 10 95701-08035-07 BOLT, FLANGE, 8X35 •••••••••• 1 1 1 - -------- -------- 3DK - -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE 1 2 - 11 96001-06012-07 BOLT, FLANGE, 6X12 •••••••••• 1 - 65 2012.07.10 E F-9-1 G12 STEERING STEM(2) Ref. (Relative ref. Number) L.O.N. No. Description 3 5101A0 5101A1 5101C9 4 5101A9 5 5101B0 7 510100 8 5101B2 3 (1) RACE, STEERING BALL :UPPER ••• RACE, STEERING BALL :LOWER ••• RACE, STEERING BALL :BOTH •••• RACE, STEERING TOP CONE •••••• (1,6) RACE, STEERING BOTTOM CONE ••• STEM OR SHAFT ASSY., STEERING THREAD, STEERING HEAD TOP •••• Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 06530-KRF-H70 45158-KYY-760 50301-KCS-W60 53211-KCS-W60 53212-KCS-W60 BALL ASSY., STEEL, #6X21 •••• GUIDE COMP., CABLE •••••••••• RACE, STEERING BALL ••••••••• RACE, STEERING TOP CONE ••••• RACE, STEERING BOTTOM CONE •• 6 53214-001-010 7 53219-KYY-760 8 53220-074-000 DUST SEAL, STEERING HEAD •••• STEM SUB ASSY., STEERING •••• THREAD COMP., STEERING HEAD TOP 9 95701-08035-07 BOLT, FLANGE, 8X35 •••••••••• 10 96001-06012-07 BOLT, FLANGE, 6X12 •••••••••• CGX125SH C D - 2 1 2 1 1 - 1 1 - 1 2 1 Serial No. Parts catalogue code 66 2012.07.10 E F.R.T. 0.9 0.9 0.9 0.6 1.1 0.9 0.6 F-10 G13 FRONT FENDER(1) Ref. (Relative ref. Number) L.O.N. No. Description 5 Ref. No. 1 2 3 4 5 0.3 Reqd. QTY Part No. Description 33741-KYY-901 33742-KYY-970 33743-KYY-970 45451-473-000 61100-KYY-900ZD REFLECTOR, REFLEX ••••••••••• STAY, R. FR. SIDE REFLECTOR • STAY, L. FR. SIDE REFLECTOR • GUIDE, FR. FENDER CABLE ••••• FENDER, FR. *R264C*.......CANDY LUCID RED 61100-KYY-900ZB *NHA06P*..PEARL PROCYON BLACK 61100-KYY-900ZC *PB323C*.....CANDY ARUJA BLUE 61100-KYY-970 •••••••••••••••••••••••••••• 61100-KYY-900ZK *NH495P*...PEARL CANCER WHITE CGX125SH C D Serial No. - -------- -------- 2CL,CL,DK - -------- -------- 2CL,CL,DK - -------- -------- 2CL,CL,DK - 1 1 1 1 1 - STAY, FR. FENDER •••••••••••• COLLAR, FR. FENDER MOUNTING • RUBBER, FR. FENDER MOUNTING • NUT, U, 6MM(FUSERASHI) •••••• NUT, SPECIAL, 6MM ••••••••••• WASHER, FR. FENDER •••••••••• 1 4 4 2 2 2 - -------- -------- 2CL,CL,DK - -------- -------- 2CL,CL,DK - 11 96001-06028-00 BOLT, FLANGE, 6X28 •••••••••• 12 96001-06035-00 BOLT, FLANGE, 6X35 •••••••••• 2 2 - 61102-KYY-900 61103-KEJ-660 61104-KEJ-660 90301-473-003 90301-KEJ-900 10 90501-KYY-970 ------------------------------------ 3 Parts catalogue code 2 1 1 1 6 7 8 9 (6) 4131B7 FENDER, FRONT •••••••••••••••• F.R.T. -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,PE -------- 2AG,2CL,2PE,AG,CL,PE -------- 3DK,DK -------- MX 67 2012.07.10 E F-10-1 G14 FRONT FENDER(2) Ref. (Relative ref. Number) L.O.N. No. Description 5 413103 FENDER A, FRONT •••••••••••••• 9 (6) 413104 FENDER B, FRONT •••••••••••••• Ref. No. 3 1 2 3 4 5 6 7 8 9 10 Reqd. QTY Part No. Description CGX125SH C D Serial No. Parts catalogue code 33741-KYY-901 33742-KYY-970 33743-KYY-970 45451-473-000 61100-KYY-760ZB REFLECTOR, REFLEX ••••••••••• STAY, R. FR. SIDE REFLECTOR • STAY, L. FR. SIDE REFLECTOR • GUIDE, FR. FENDER CABLE ••••• FENDER, FR. UPPER *NH1*...................BLACK - 2 -------- -------- 2CL,CL 1 -------- -------- 2CL,CL 1 -------- -------- 2CL,CL 1 - 1 61102-KYY-760 61103-KYY-760 61104-KYY-760 61200-KYY-760 90004-GHB-610 STAY, FR. FENDER •••••••••••• COLLAR, FR. LOWER FENDER MOUNT COLLAR, FR. UPPER FENDER MOUNT FENDER, FR. LOWER ••••••••••• BOLT, FLANGE, 6X12(NSHF) •••• - 1 4 3 1 2 BOLT, FLANGE, 6X25(NSHF) •••• NUT, U, 6MM(FUSERASHI) •••••• NUT, SPECIAL, 6MM ••••••••••• BOLT-WASHER, 6X20 ••••••••••• - 4 2 -------- -------- 2CL,CL 2 -------- -------- 2CL,CL 3 11 90004-GHB-670 12 90301-473-003 90301-KEJ-900 13 93404-06020-00 68 2012.07.10 E F.R.T. 0.1 0.1 F-11 G15 FRONT FORK Ref. (Relative ref. Number) L.O.N. No. Description 1 5111C3 FORK ASSY., FRONT :RIGHT ••••• 2 5111C5 SPRING, FRONT FORK :LEFT ••••• 5111C6 SPRING, FRONT FORK :RIGHT •••• 5111C7 SPRING, FRONT FORK :BOTH ••••• 3 (5,8,9,10) 5111G2 PIPE, FRONT FORK :LEFT ••••••• 5111G3 PIPE, FRONT FORK :RIGHT •••••• 5111G4 PIPE, FRONT FORK :BOTH ••••••• 7 (6) 5111D2 CASE, BOTTOM :RIGHT •••••••••• 11 5111E7 SEAL SET, FRONT FORK :LEFT ••• 5111E8 SEAL SET, FRONT FORK :RIGHT •• 5111E9 SEAL SET, FRONT FORK :BOTH ••• 12 5111C2 FORK ASSY., FRONT :LEFT •••••• 5111C4 FORK ASSY., FRONT :BOTH •••••• 13 (6) 5111D1 CASE, BOTTOM :LEFT ••••••••••• 5111D3 CASE, BOTTOM :BOTH ••••••••••• 24 (22,23) 5111J9 BOOT, FRONT FORK :LEFT ••••••• 5111K0 BOOT, FRONT FORK :RIGHT •••••• 5111K1 BOOT, FRONT FORK :BOTH ••••••• F.R.T. 0.4 0.6 0.6 0.9 0.7 0.7 1.1 0.8 0.8 0.8 1.3 0.4 0.5 0.8 1.3 0.4 0.4 0.5 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 51400-KYY-971 51401-KYY-901 51410-KYY-902 51412-GGC-901 51413-KPN-A00 FORK ASSY., R. FR. •••••••••• SPRING, FR. FORK •••••••••••• PIPE COMP., FR. FORK •••••••• WASHER, OIL SEAL •••••••••••• SPRING, REBOUND ••••••••••••• 1 2 2 2 2 2 2 2 2 6 51414-GFM-J11 7 51420-KYY-971 51420-KYY-781 8 51432-KRF-H71 9 51437-KRF-H71 10 51440-KYY-901 GUIDE, FR. FORK ••••••••••••• CASE, R. BOTTOM ••••••••••••• •••••••••••••••••••••••••••• PIECE, OIL LOCK ••••••••••••• RING, PISTON •••••••••••••••• PIPE, SEAT •••••••••••••••••• 2 1 2 2 2 2 1 2 2 2 11 51490-KYY-901 12 51500-KYY-903 13 51520-KYY-902 51520-KYY-761 14 90116-KRF-H71 15 90123-KRM-860 SEAL SET, FR. FORK •••••••••• FORK ASSY., L. FR. •••••••••• CASE, L. BOTTOM ••••••••••••• •••••••••••••••••••••••••••• BOLT, SOCKET, 8X30 •••••••••• BOLT, FR. FORK •••••••••••••• 2 1 1 2 2 2 1 2 2 16 17 18 19 20 90123-KYY-901 90521-KSP-900 90544-KRF-H71 90651-KRF-H71 91254-KRF-H71 BOLT, FR. FORK •••••••••••••• WASHER, 10.3MM •••••••••••••• WASHER, SPECIAL, 8MM •••••••• RING, OIL SEAL STOPPER •••••• SEAL, DUST •••••••••••••••••• 2 2 2 2 2 2 2 2 2 2 21 91351-KRF-H71 22 51400-KYY-781 23 51500-KYY-761 O-RING, 22X2.8 •••••••••••••• FORK ASSY., R. FR. •••••••••• FORK ASSY., L. FR. •••••••••• 2 - 2 1 1 CGX125SH C D Serial No. 3 Parts catalogue code 69 2012.07.10 E F-11 Ref. No. 3 G16 FRONT FORK Reqd. QTY Part No. 24 51611-KYY-761 25 51612-KTJ-C00 Description CGX125SH C D BOOT, FR. FORK •••••••••••••• BAND, FR. FORK BOOT ••••••••• - 2 2 26 93500-03020-0G SCREW, PAN, 3X20 •••••••••••• - 2 Serial No. Parts catalogue code 70 2012.07.10 E F-13 H 1 FRONT BRAKE PANEL Ref. (Relative ref. Number) L.O.N. No. Description 1 711115 SHOE(PAD) SET, BRAKE :FRONT •• 3 (12) 7101C3 GEAR, SPEEDOMETER •••••••••••• 5 (7) 7111D0 PANEL, FRONT BRAKE ••••••••••• 9 7111C3 ARM, BRAKE :FRONT •••••••••••• Ref. No. 1 2 3 4 5 0.3 0.3 0.4 0.1 Reqd. QTY Part No. Description SHOE SET, BRAKE(JB) ••••••••• SPRING, BRAKE SHOE •••••••••• GEAR, SPEEDOMETER(21T) •••••• WASHER, SPEEDOMETER GEAR •••• PANEL SUB COMP., FR. BRAKE *NH132M*..MAX SILVER METALLIC 45010-KYY-900ZA *NH303M* MAT AXIS GRAY METALLIC 45010-KYY-900ZB *NH132M*..MAX SILVER METALLIC 06430-KRF-B90 43151-KCW-870 44806-KST-900 44808-107-720 45010-KYY-900ZB 45134-250-000 45141-KVX-600 45145-KRF-B40 45410-KVX-600 45435-121-010 11 90306-KYA-601 12 91251-GK4-003 91251-GK4-005 13 94050-06080 14 95015-32001 15 95015-42000 CGX125SH C D Serial No. 3 Parts catalogue code 1 2 1 1 1 2 1 1 1 - - 1 -------- -------- 2CL,2PE,3DK 1 -------- -------- CL,DK,PE DUST SEAL, BRAKE CAM •••••••• CAM, FR. BRAKE •••••••••••••• INDICATOR, FR. BRAKE •••••••• ARM, FR. BRAKE •••••••••••••• SPRING, FR. BRAKE ARM RETURN 1 1 1 1 1 1 1 1 1 1 NUT, FLANGE, 12MM(PT) ••••••• OIL SEAL, 47X60X7(ARAI) ••••• OIL SEAL, 47X60X7(NOK) •••••• NUT, FLANGE, 6MM •••••••••••• JOINT B, BRAKE ARM •••••••••• NUT B, BRAKE ROD ADJUSTING •• 1 1 1 1 1 1 1 1 1 1 1 1 16 95701-06032-00 BOLT, FLANGE, 6X32 •••••••••• 1 1 6 7 8 9 10 F.R.T. 71 2012.07.10 E F-14-10 H 2 FRONT WHEEL(SPOKE) Ref. (Relative ref. Number) L.O.N. No. Description 2 5 6 7 8 9 11 Ref. No. 3 Reqd. QTY Part No. Description 1 42713-KWK-920 44713-KVX-600 2 3 4 5 72 (10) 710151 AXLE, FRONT WHEEL •••••••••••• (12,13) 710103 HUB, FRONT WHEEL ••••••••••••• 7101D4 FRONT WHEEL •••••••••••••••••• 710109 RIM, WHEEL :FRONT •••••••••••• (1) 710139 FRONT TIRE(ONE) •••••••••••••• (1) 710140 TUBE, FRONT TIRE(ONE) •••••••• 710115 BEARING, FRONT WHEEL(ONE) •••• 710115G .Replace 1 bearing add ••••••• FLAP, TIRE(DURO) •••••••••••• FLAP, TIRE(CHENG SHIN) (18X1.60) 42713-KWK-920 FLAP, TIRE(DURO) •••••••••••• 44713-KVX-600 FLAP, TIRE(CHENG SHIN) (18X1.60) 42713-KYY-761 FLAP, TIRE(KENDA) ••••••••••• 44301-KYY-900 AXLE, FR. WHEEL ••••••••••••• 44311-KYY-900 COLLAR, FR. WHEEL SIDE •••••• 44620-400-000 COLLAR, FR. AXLE DISTANCE ••• 44620-KRS-830 •••••••••••••••••••••••••••• 44635-KYY-900ZA HUB SUB ASSY., FR. *NH132M*..MAX SILVER METALLIC 6 44650-KYY-900ZB WHEEL SUB ASSY., FR. *NH132M*..MAX SILVER METALLIC 7 44701-KVX-700 RIM, FR. WHEEL •••••••••••••• 8 44711-KYA-600 TIRE, FR.(CHENG SHIN) (80/100-18M/C 47P) 44711-KYY-971 TIRE, FR.(DURO) (80/100-18M/C 47P) 44711-KYA-600 TIRE, FR.(CHENG SHIN) (80/100-18M/C 47P) 44711-KYY-971 TIRE, FR.(DURO) (80/100-18M/C 47P) 44711-KYY-761 TIRE, FR.(KENDA)(2.75-18 42P) 9 44712-KVX-600 TUBE, TIRE(CHENG SHIN) (80/100-18) 44712-KYY-971 TUBE, TIRE(DURO) •••••••••••• CGX125SH C D Serial No. Parts catalogue code 1 - -------- -------- AG,CL,DK,MX,PE 1 - - -------- -------- AG,CL,DK,MX,PE 1 -------- -------- CL 1 1 1 1 1 1 1 1 1 1 1 1 -------- -------- AG,CL,DK,MX,PE 1 1 1 -------- -------- AG,CL,DK,MX,PE 1 -------- -------- AG,CL,DK,MX,PE 1 - -------- -------- AG,CL,DK,MX,PE 1 - -------- -------- AG,CL,DK,MX,PE - 1 -------- -------- CL - 1 -------- -------- CL 1 -------- -------- DK,PE 1 1 - -------- -------- AG,CL,DK,MX,PE - -------- -------- AG,CL,DK,MX,PE ------------------------------------------- -------- CL -------- DK,PE -------- AG,CL,DK,MX,PE -------- AG,CL,DK,MX,PE -------- AG,CL,DK,MX,PE -------- AG,CL,DK,MX,PE 2012.07.10 E F.R.T. 0.2 2.2 0.7 2.1 0.7 0.7 0.4 0.1 F-14-10 Ref. No. H 3 FRONT WHEEL(SPOKE) Reqd. QTY Part No. (9) 44712-KVX-600 44712-KYY-971 44712-KYY-761 10 91251-KYY-900 Description TUBE, TIRE(CHENG SHIN) (80/100-18) TUBE, TIRE(DURO) •••••••••••• TUBE, TIRE(KENDA) ••••••••••• DUST SEAL, 21X37X7 •••••••••• 11 96140-63010-10 BEARING, RADIAL BALL, 6301U • 12 97334-41163-P0 SPOKE SET(A10X161.5) •••••••• (INSIDE) 13 97600-41162-P0 SPOKE SET(A10X161) •••••••••• (OUTSIDE) CGX125SH C D Serial No. ----------------------------- 3 Parts catalogue code 1 1 1 1 1 -------- CL -------- CL -------- DK,PE -------- AG,CL,DK,MX,PE 2 2 -------- -------- AG,CL,DK,MX,PE 18 18 -------- -------- AG,CL,DK,MX,PE 18 18 -------- -------- AG,CL,DK,MX,PE 73 2012.07.10 E F-14-30 H 4 FRONT WHEEL(CAST) Ref. (Relative ref. Number) L.O.N. No. Description 1 4 5 6 8 Ref. No. 3 710151 7101D4 710139 710140 710115 710115G (7) AXLE, FRONT WHEEL •••••••••••• FRONT WHEEL •••••••••••••••••• FRONT TIRE(ONE) •••••••••••••• TUBE, FRONT TIRE(ONE) •••••••• BEARING, FRONT WHEEL(ONE) •••• .Replace 1 bearing add ••••••• Reqd. QTY Part No. Description 1 44301-KYY-900 2 44311-KYY-900 3 44620-400-000 44620-KRS-830 4 44650-KYY-910ZA AXLE, FR. WHEEL ••••••••••••• COLLAR, FR. WHEEL SIDE •••••• COLLAR, FR. AXLE DISTANCE ••• •••••••••••••••••••••••••••• WHEEL SUB ASSY., FR. *NH132M*..MAX SILVER METALLIC 44650-KYY-910ZB *NH303M* MAT AXIS GRAY METALLIC 5 44711-KYA-600 TIRE, FR.(CHENG SHIN) (80/100-18M/C 47P) 44711-KYY-971 TIRE, FR.(DURO) (80/100-18M/C 47P) 44711-KYA-600 TIRE, FR.(CHENG SHIN) (80/100-18M/C 47P) 44711-KYY-971 TIRE, FR.(DURO) (80/100-18M/C 47P) 44711-KYY-761 TIRE, FR.(KENDA)(2.75-18 42P) 6 44712-KVX-600 TUBE, TIRE(CHENG SHIN) (80/100-18) 44712-KYY-971 TUBE, TIRE(DURO) •••••••••••• 44712-KVX-600 TUBE, TIRE(CHENG SHIN) (80/100-18) 44712-KYY-971 TUBE, TIRE(DURO) •••••••••••• 44712-KYY-761 TUBE, TIRE(KENDA) ••••••••••• 7 91251-KYY-900 DUST SEAL, 21X37X7 •••••••••• 8 96140-63010-10 BEARING, RADIAL BALL, 6301U • CGX125SH C D Serial No. ----------------------------- Parts catalogue code 1 1 1 1 1 1 1 1 1 - -------- -------- 2AG,2CL,2PE,3DK - 1 -------- -------- 2CL,2PE,3DK 1 - -------- -------- 2AG,2CL,2PE,3DK 1 - -------- -------- 2AG,2CL,2PE,3DK - 1 -------- -------- 2CL - 1 -------- -------- 2CL 1 -------- -------- 2PE,3DK 1 1 - -------- -------- 2AG,2CL,2PE,3DK - -------- -------- 2AG,2CL,2PE,3DK 1 2 1 1 1 1 2 ------------------------------------ -------- 2AG,2CL,2PE,3DK -------- 2AG,2CL,2PE,3DK -------- 2AG,2CL,2PE,3DK -------- 2AG,2CL,2PE,3DK -------- 2CL -------- 2CL -------- 2PE,3DK -------- 2AG,2CL,2PE,3DK -------- 2AG,2CL,2PE,3DK 74 2012.07.10 E F.R.T. 0.2 0.7 0.7 0.7 0.4 0.1 F-18 H 5 REAR BRAKE PANEL Ref. (Relative ref. Number) L.O.N. No. Description 1 711140 SHOE(PAD) SET, BRAKE :REAR ••• 3 (4) 7111A9 PANEL, REAR BRAKE •••••••••••• 7 7111C4 ARM, BRAKE :REAR ••••••••••••• Ref. No. F.R.T. 0.4 0.5 0.1 Reqd. QTY Part No. Description 1 06430-KRF-B70 SHOE SET, BRAKE(ASK) •••••••• 2 42313-KYY-900 COLLAR, RR. BRAKE PANEL SIDE 3 43100-KYY-900ZB PANEL COMP., RR. BRAKE *NH132M*..MAX SILVER METALLIC 43100-KYY-900ZA *NH303M* MAT AXIS GRAY METALLIC 43100-KYY-900ZB *NH132M*..MAX SILVER METALLIC 4 43141-KRV-900 CAM, RR. BRAKE •••••••••••••• 5 43145-KRF-B40 INDICATOR, RR. BRAKE •••••••• CGX125SH C D Serial No. 1 1 1 1 1 - 1 1 1 -------- -------- 2CL,2PE,3DK 1 -------- -------- CL,DK,PE 1 1 6 7 8 9 10 43151-KCW-870 43410-KYY-900 43434-ME1-670 45134-250-000 90302-KYA-601 SPRING, BRAKE SHOE •••••••••• ARM, RR. BRAKE •••••••••••••• RUBBER, STOPPER ARM ••••••••• DUST SEAL, BRAKE CAM •••••••• NUT, FLANGE, 6MM(PT) •••••••• 2 1 1 1 1 2 1 1 1 1 11 12 13 14 15 90305-KYA-601 90505-425-000 90559-KYY-900 92811-10000 94001-08080-0S NUT, FLANGE, 14MM(PT) ••••••• WASHER, 8MM ••••••••••••••••• WASHER, RR. AXLE •••••••••••• BOLT A, BRAKE STOPPER ••••••• NUT, HEX., 8MM •••••••••••••• 1 1 1 1 1 1 1 1 1 1 16 94201-20150 PIN, SPLIT, 2.0X15 •••••••••• 17 95701-06035-08 BOLT, FLANGE, 6X35 •••••••••• 1 1 1 1 3 Parts catalogue code 75 2012.07.10 E F-19-10 H 6 REAR WHEEL(SPOKE) Ref. (Relative ref. Number) L.O.N. No. Description 1 3 4 7 9 10 11 12 13 20 21 Ref. No. 3 Reqd. QTY Part No. 1 06410-KSP-900 2 41200-KVX-600 3 41201-KYY-970 4 42301-KYY-900 5 42303-KYY-900 AXLE, RR. WHEEL ••••••••••••• SLEEVE, RR. WHEEL ••••••••••• CGX125SH C D Serial No. Parts catalogue code 1 1 -------- -------- AG,CL,DK,MX,PE 1 1 1 1 1 1 1 COLLAR, L. RR. WHEEL SIDE ••• FLANGE SUB ASSY., RR. DRIVEN COLLAR, RR. AXLE DISTANCE ••• HUB SUB ASSY., RR. *NH132M*..MAX SILVER METALLIC 10 42650-KYY-900ZB WHEEL SUB ASSY., RR. *NH132M*..MAX SILVER METALLIC 1 1 1 1 -------- -------- AG,CL,DK,MX,PE 1 -------- -------- AG,CL,DK,MX,PE 1 -------- -------- AG,CL,DK,MX,PE 1 1 -------- -------- AG,CL,DK,MX,PE 1 1 -------- -------- AG,CL,DK,MX,PE 11 42701-KWK-920 12 42711-KWK-900 42711-KYA-600 1 1 1 -------- -------- AG,CL,DK,MX,PE - -------- -------- AG,CL,DK,MX,PE 1 - - -------- -------- AG,CL,DK,MX,PE 1 -------- -------- CL - 1 -------- -------- CL 1 1 -------- -------- DK,PE - -------- -------- AG,CL,DK,MX,PE 1 - - -------- -------- AG,CL,DK,MX,PE 1 -------- -------- CL 42311-KYY-900 42615-KYY-900 42620-KYY-900 42635-KYY-900ZA 42711-KWK-900 42711-KYA-600 42711-KYY-761 13 42712-KWK-900 42712-KYA-600 76 Description DAMPER SET, WHEEL ••••••••••• SPROCKET COMP., FINAL DRIVEN (44T) SPROCKET, FINAL DRIVEN(44T) • 6 7 8 9 (18) 710157 DAMPER, REAR WHEEL ••••••••••• (2) 7101A0 SPROCKET, FINAL DRIVEN ••••••• (17) 710160 AXLE, REAR WHEEL ••••••••••••• 7101A5 FLANGE ASSY., FINAL DRIVEN ••• (22,23) 710121 HUB, REAR WHEEL •••••••••••••• 710118 REAR WHEEL ••••••••••••••••••• 710127 RIM, WHEEL :REAR ••••••••••••• (14) 710142 REAR TIRE(ONE) ••••••••••••••• (14) 7101A7 TUBE, REAR TIRE(ONE) ••••••••• 710133 BEARING, REAR WHEEL(ONE) ••••• 710133G .Replace 1 bearing add ••••••• 7101D1 BEARING, FINAL DRIVEN FLANGE • 42712-KWK-900 RIM, RR. WHEEL •••••••••••••• TIRE, RR.(90/90-18M/C 51P) •• TIRE, RR.(CHENG SHIN) (90/90-18M/C 51P) TIRE, RR.(90/90-18M/C 51P) •• TIRE, RR.(CHENG SHIN) (90/90-18M/C 51P) TIRE, RR.(KENDA) (90/90-18 M/C 51P) TUBE, TIRE(DURO)(90/90-18M/C) TUBE, TIRE(CHENG SHIN) (90/90-18M/C) TUBE, TIRE(DURO)(90/90-18M/C) ------------------------------------ -------- AG,CL,MX,PE -------- DK -------- CL,DK,PE -------- AG,CL,DK,MX,PE -------- AG,CL,DK,MX,PE 2012.07.10 E F.R.T. 0.3 0.4 0.3 0.4 2.3 0.8 2.2 0.8 0.8 0.5 0.1 0.5 F-19-10 Ref. No. H 7 REAR WHEEL(SPOKE) Reqd. QTY Part No. 13) 42712-KYA-600 Description 42713-KYY-761 15 90304-KYA-601 TUBE, TIRE(CHENG SHIN) (90/90-18M/C) TUBE, TIRE(KENDA)(90/90-18) • FLAP, TIRE(DURO) •••••••••••• FLAP, TIRE(CHENG SHIN) (18X1.60) FLAP, TIRE(DURO) •••••••••••• FLAP, TIRE(CHENG SHIN) (18X1.60) FLAP, TIRE(KENDA) ••••••••••• NUT, FLANGE, 10MM(PT) ••••••• 16 90559-KYY-900 17 91257-230-003 91257-230-005 18 91352-KSP-900 19 92915-10025-0E 20 96140-63020-10 CGX125SH C D Serial No. 1 1 -------- -------- CL 1 -------- -------- DK,PE - -------- -------- AG,CL,DK,MX,PE 1 - - -------- -------- AG,CL,DK,MX,PE 1 -------- -------- CL 4 1 -------- -------- CL 1 -------- -------- DK,PE 4 -------- -------- AG,CL,DK,MX,PE WASHER, RR. AXLE •••••••••••• OIL SEAL, 28X42X7(ARAI) ••••• OIL SEAL, 28X42X7(NOK) •••••• O-RING, 51X2 •••••••••••••••• BOLT, STUD, 10X25 ••••••••••• BEARING, RADIAL BALL, 6302U • 1 1 1 1 4 2 1 1 1 1 4 2 21 96150-60040-10 BEARING, RADIAL BALL, 6004UU 22 97284-52164-R0 SPOKE SET B(9X162) •••••••••• (INSIDE) 23 97605-52163-R0 SPOKE SET B(9X161.5) •••••••• (OUTSIDE) 1 1 -------- -------- AG,CL,DK,MX,PE 42712-KYY-761 14 42713-KWK-920 44713-KVX-600 42713-KWK-920 44713-KVX-600 ------------------------------------------- 3 Parts catalogue code -------- AG,CL,DK,MX,PE -------- AG,CL,DK,MX,PE -------- AG,CL,DK,MX,PE -------- AG,CL,DK,MX,PE -------- AG,CL,DK,MX,PE -------- AG,CL,DK,MX,PE 18 18 -------- -------- AG,CL,DK,MX,PE 18 18 -------- -------- AG,CL,DK,MX,PE 77 2012.07.10 E F-19-30 H 8 REAR WHEEL(CAST) Ref. (Relative ref. Number) L.O.N. No. Description 1 2 4 7 9 10 11 17 18 Ref. No. 3 Reqd. QTY Part No. 1 06410-KSP-900 2 41200-KVX-600 Description 3 41201-KYY-970 DAMPER SET, WHEEL ••••••••••• SPROCKET COMP., FINAL DRIVEN (44T) SPROCKET, FINAL DRIVEN(44T) • 4 42301-KYY-900 5 42303-KYY-900 AXLE, RR. WHEEL ••••••••••••• SLEEVE, RR. WHEEL ••••••••••• 6 7 8 9 (15) 710157 DAMPER, REAR WHEEL ••••••••••• (3) 7101A0 SPROCKET, FINAL DRIVEN ••••••• (14) 710160 AXLE, REAR WHEEL ••••••••••••• 7101A5 FLANGE ASSY., FINAL DRIVEN ••• 710118 REAR WHEEL ••••••••••••••••••• 710142 REAR TIRE(ONE) ••••••••••••••• 7101A7 TUBE, REAR TIRE(ONE) ••••••••• 710133 BEARING, REAR WHEEL(ONE) ••••• 710133G .Replace 1 bearing add ••••••• 7101D1 BEARING, FINAL DRIVEN FLANGE • 42311-KYY-900 42615-KYY-900 42620-KYY-900 42650-KYY-910ZA COLLAR, L. RR. WHEEL SIDE ••• FLANGE SUB ASSY., RR. DRIVEN COLLAR, RR. AXLE DISTANCE ••• WHEEL SUB ASSY., RR. *NH132M*..MAX SILVER METALLIC 42650-KYY-910ZB *NH303M* MAT AXIS GRAY METALLIC 10 42711-KWK-900 TIRE, RR.(90/90-18M/C 51P) •• 42711-KYA-600 TIRE, RR.(CHENG SHIN) (90/90-18M/C 51P) 42711-KWK-900 TIRE, RR.(90/90-18M/C 51P) •• 42711-KYA-600 TIRE, RR.(CHENG SHIN) (90/90-18M/C 51P) 42711-KYY-761 TIRE, RR.(KENDA) (90/90-18 M/C 51P) 11 42712-KWK-900 42712-KYA-600 42712-KWK-900 TUBE, TIRE(DURO)(90/90-18M/C) TUBE, TIRE(CHENG SHIN) (90/90-18M/C) TUBE, TIRE(DURO)(90/90-18M/C) CGX125SH C D Serial No. Parts catalogue code 1 1 -------- -------- 2AG,2CL,2PE,3DK 1 1 1 1 1 1 1 1 1 1 1 -------- -------- 2AG,2CL,2PE,3DK 1 -------- -------- 2AG,2CL,2PE,3DK 1 -------- -------- 2AG,2CL,2PE,3DK 1 - -------- -------- 2AG,2CL,2PE,3DK 1 1 -------- -------- 2CL,2PE,3DK - -------- -------- 2AG,2CL,2PE,3DK 1 - - -------- -------- 2AG,2CL,2PE,3DK 1 -------- -------- 2CL - 1 -------- -------- 2CL - 1 -------- -------- 2PE,3DK 1 - -------- -------- 2AG,2CL,2PE,3DK 1 - - -------- -------- 2AG,2CL,2PE,3DK 1 -------- -------- 2CL ------------------------------------ -------- 2AG,2CL,2PE -------- 3DK -------- 2CL,2PE,3DK -------- 2AG,2CL,2PE,3DK -------- 2AG,2CL,2PE,3DK 78 2012.07.10 E F.R.T. 0.3 0.4 0.3 0.4 0.8 0.8 0.8 0.5 0.1 0.5 F-19-30 Ref. No. Reqd. QTY Part No. 11) 42712-KYA-600 12 13 14 15 H 9 REAR WHEEL(CAST) 42712-KYY-761 90304-KYA-601 90559-KYY-900 91257-230-003 91257-230-005 91352-KSP-900 Description TUBE, TIRE(CHENG SHIN) (90/90-18M/C) TUBE, TIRE(KENDA)(90/90-18) • NUT, FLANGE, 10MM(PT) ••••••• WASHER, RR. AXLE •••••••••••• OIL SEAL, 28X42X7(ARAI) ••••• OIL SEAL, 28X42X7(NOK) •••••• O-RING, 51X2 •••••••••••••••• 16 92915-10025-0E BOLT, STUD, 10X25 ••••••••••• 17 96140-63020-10 BEARING, RADIAL BALL, 6302U • 18 96150-60040-10 BEARING, RADIAL BALL, 6004UU CGX125SH C D Serial No. -------------------------------------------------- 3 Parts catalogue code 4 1 1 1 1 1 1 4 1 1 1 1 -------- 2CL -------- 2PE,3DK -------- 2AG,2CL,2PE,3DK -------- 2AG,2CL,2PE,3DK -------- 2AG,2CL,2PE,3DK -------- 2AG,2CL,2PE,3DK -------- 2AG,2CL,2PE,3DK 4 2 1 4 -------- -------- 2AG,2CL,2PE,3DK 2 -------- -------- 2AG,2CL,2PE,3DK 1 -------- -------- 2AG,2CL,2PE,3DK 79 2012.07.10 E F-21 H10 FUEL TANK Ref. (Relative ref. Number) L.O.N. No. Description 2 310110 COCK ASSY., FUEL ••••••••••••• 3 (5) 310115 SCREEN, FUEL STRAINER •••••••• 4 (1,6) 3101A6 CUP, FUEL STRAINER ••••••••••• 9 310100 TANK, FUEL ••••••••••••••••••• 3 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 16173-KEJ-900 16950-KWK-901 16952-KWK-900 16953-KWK-900 16958-KEJ-900 O-RING •••••••••••••••••••••• COCK ASSY., FUEL •••••••••••• SCREEN SET, FUEL STRAINER ••• CUP SET, FUEL STRAINER •••••• O-RING •••••••••••••••••••••• 1 1 1 1 1 1 1 1 1 1 6 7 8 9 16959-KEJ-900 17508-KYY-900 17509-KVX-600 17520-KYY-600ZE 1 1 1 1 1 1 1 1 1 1 1 1 - 17520-KYY-860ZD 10 17611-286-000 FILTER, CUP ••••••••••••••••• RUBBER, RR. FUEL TANK MOUNTING COLLAR, FUEL TANK MOUNT ••••• TANK SET, FUEL(WL) *TYPE1*...................... *TYPE3*...................... *TYPE2*...................... *TYPE2*...................... *TYPE1*...................... *TYPE4 1*................ TANK SET, FUEL *TYPE1 1*................ *TYPE2 1*................ CUSHION, FR. FUEL TANK •••••• 2 1 1 2 11 17620-KVX-601 17620-KVX-A00 12 17681-KYY-900 13 90652-KRF-S00 14 95701-08035-08 CAP COMP., FUEL FILLER •••••• •••••••••••••••••••••••••••• TUBE, FUEL •••••••••••••••••• CLIP, TUBE(B8) •••••••••••••• BOLT, FLANGE, 8X35 •••••••••• 1 1 1 2 1 1 1 1 2 1 17520-KYY-600ZC 17520-KYY-600ZD 17520-KYY-970ZA 17520-KYY-970ZB 17520-KYY-600ZK 17520-KYY-860ZC CGX125SH C D Serial No. ------------------------------------------- Parts catalogue code -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,PE -------- 2AG,2CL,2PE,AG,CL,PE -------- 3DK,DK -------- 3DK,DK -------- MX 80 2012.07.10 E F.R.T. 0.2 0.2 0.1 0.2 F-23 H11 SEAT/REAR COWL(1) Ref. (Relative ref. Number) L.O.N. No. Description 1 4131E4 SEAT :DOUBLE ••••••••••••••••• 7 410165 CARRIER, LUGGAGE ••••••••••••• F.R.T. 0.1 0.1 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 77200-KYY-970 77201-KYY-900 77204-KYA-600 77206-KFN-850 77207-KYA-600 SEAT ASSY., DOUBLE •••••••••• COLLAR, SEAT MOUNTING ••••••• RUBBER A, SEAT SETTING •••••• RUBBER, SEAT CUSHION •••••••• RUBBER B, SEAT SETTING •••••• 1 2 4 2 2 - ------------------------------------ -------- DK -------- DK -------- DK -------- DK -------- DK 6 7 8 9 77218-KYY-900 81200-KYY-970 92101-08028-0A 95701-08016-08 RUBBER, SEAT STAY ••••••••••• CARRIER COMP., RR. •••••••••• BOLT, HEX., 8X28 •••••••••••• BOLT, FLANGE, 8X16 •••••••••• 2 1 2 2 - ----------------------------- -------- DK -------- DK -------- DK -------- DK CGX125SH C D Serial No. 3 Parts catalogue code 81 2012.07.10 E F-23-1 H12 SEAT/REAR COWL(2) Ref. (Relative ref. Number) L.O.N. No. Description 1 (15) 4131F6 RAIL, GRAB :REAR ••••••••••••• 2 4131E4 SEAT :DOUBLE ••••••••••••••••• 7 411135 COWL, REAR ••••••••••••••••••• Ref. No. 3 Reqd. QTY Part No. Description 1 50400-KYY-900 2 77200-KYY-900 PIPE COMP., RR. GRIP •••••••• SEAT ASSY., DOUBLE •••••••••• 3 77201-KYY-900 COLLAR, SEAT MOUNTING ••••••• 4 77204-KYA-600 RUBBER A, SEAT SETTING •••••• 5 77206-KFN-850 RUBBER, SEAT CUSHION •••••••• 6 77207-KYA-600 RUBBER B, SEAT SETTING •••••• 7 77215-KYY-900ZA COWL SET, RR.(WL) *TYPE1*...................... 77215-KYY-900ZB *TYPE2*...................... 77215-KYY-900ZC *TYPE3*...................... 77215-KYY-920ZA *TYPE6*...................... 77215-KYY-600ZD *TYPE1*...................... 77215-KYY-760ZA *TYPE2*...................... 77215-KYY-760ZB *TYPE1*...................... 8 77218-KYY-900 RUBBER, SEAT STAY ••••••••••• 9 90106-KYY-900 SCREW, PAN, 5X13 •••••••••••• 10 91510-KYA-600 SCREW, PAN, 5X15 •••••••••••• 11 92101-08028-0A BOLT, HEX., 8X28 •••••••••••• 82 CGX125SH C D Serial No. Parts catalogue code 1 1 2 4 2 - 1 2 4 2 -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 2 - - -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 2 1 1 1 1 1 2 2 2 - 1 1 2 2 2 2 - - -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 2 -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE ------------------------------------ -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,PE -------- 2AG,2CL,2PE,AG,CL,PE -------- 3DK -------- MX -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 2012.07.10 E F.R.T. 0.1 0.1 0.3 F-23-1 Ref. No. H13 SEAT/REAR COWL(2) Reqd. QTY Part No. Description 12 93903-34320 SCREW, TAPPING, 4X12 •••••••• 13 95011-64000 RUBBER D, STAND STOPPER ••••• 14 95701-08016-08 BOLT, FLANGE, 8X16 •••••••••• 15 81200-KYY-860 CARRIER COMP., RR. •••••••••• CGX125SH C D 2 1 2 - Serial No. 3 Parts catalogue code - -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 2 - -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 1 - -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 2 1 83 2012.07.10 E F-24 H14 SIDE COVER Ref. (Relative ref. Number) L.O.N. No. Description 1 4111H9 COVER, SIDE :RIGHT ••••••••••• 4 4111H8 COVER, SIDE :LEFT •••••••••••• 4111J0 COVER, SIDE :BOTH •••••••••••• Ref. No. 3 Reqd. QTY Part No. Description 1 83520-KYY-600ZA COVER SET, R. SIDE(WL) *TYPE1*...................... 83520-KYY-980ZA *TYPE2*...................... 83520-KYY-980ZB *TYPE1*...................... 83520-KYY-970ZA *TYPE2*...................... 83520-KYY-970ZB *TYPE1*...................... 83520-KYY-620ZA *TYPE1*...................... 83520-KYY-860ZA *TYPE1*...................... 2 83542-KPN-900 GROMMET, SIDE COVER ••••••••• 3 83551-376-000 GROMMET, SIDE COVER ••••••••• 4 83620-KYY-600ZA COVER SET, L. SIDE(WL) *TYPE1*...................... 83620-KYY-980ZA *TYPE2*...................... 83620-KYY-980ZB *TYPE1*...................... 83620-KYY-970ZA *TYPE2*...................... 83620-KYY-970ZB *TYPE1*...................... 83620-KYY-620ZA *TYPE1*...................... 83620-KYY-860ZA *TYPE1*...................... 5 90104-KYY-900 SCREW, SPECIAL, 6X17 •••••••• CGX125SH C D Serial No. Parts catalogue code 1 1 1 1 1 1 2 2 1 1 2 2 -------------------------------------------------- -------- 2AG,2CL,2PE,AG,CL,PE -------- 3DK -------- 3DK -------- DK -------- DK -------- MX -------- 3DK,DK 1 1 1 1 1 1 2 1 1 2 -------------------------------------------------- -------- 2AG,2CL,2PE,AG,CL,PE -------- 3DK -------- 3DK -------- DK -------- DK -------- MX -------- 3DK,DK 84 2012.07.10 E F.R.T. 0.1 0.1 0.1 F-25 H15 AIR CLEANER(1) Ref. (Relative ref. Number) L.O.N. No. Description 1 312105 ELEMENT, AIR CLEANER ••••••••• 4 (3) 312102 COVER, AIR CLEANER CASE •••••• 5 3121A5 CASE, AIR CLEANER •••••••••••• 8 3121B6 TUBE, AIR CLEANER CONNECTING • F.R.T. 0.2 0.2 0.5 0.5 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 17205-KYY-970 17213-KYY-970 17219-KYY-900 17220-KYY-970 17225-KYY-970 ELEMENT, AIR CLEANER •••••••• SEAL, AIR CLEANER COVER ••••• DUCT, AIR CLEANER ••••••••••• COVER, AIR CLEANER CASE ••••• CASE SUB ASSY., AIR CLEANER • 1 1 1 1 1 1 1 1 1 1 6 7 8 9 17227-KYY-900 17250-KYY-970 17253-KYY-970 17255-329-000 1 1 1 1 -------- -------- 3DK,DK 1 -------- -------- 3DK,DK 1 -------- -------- 3DK,DK 10 17368-KYY-900 TUBE, VINYL, 11X15X40 ••••••• HOLDER COMP., ELEMENT GUARD • TUBE, AIR CLEANER CONNECTING BAND A, AIR CLEANER CONNECTING TUBE TUBE, BREATHER •••••••••••••• 1 1 1 -------- -------- 3DK,DK 1 -------- -------- 3DK,DK 11 12 13 14 15 SCREW, 5X12 ••••••••••••••••• BOLT, FLANGE, 6MM ••••••••••• NUT, CLIP, 6MM •••••••••••••• CLAMP, TUBE(D14.5) •••••••••• SCREW, PAN, 5X25 •••••••••••• 6 1 1 1 1 6 1 1 1 1 CLIP, TUBE(B12.5) ••••••••••• 2 2 -------- -------- 3DK,DK 90104-964-000 90111-162-000 90311-KSH-900 91406-KVX-600 93500-05025-0G 16 95002-02130 CGX125SH C D Serial No. ------------------------------------ ------------------------------------ 3 Parts catalogue code -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK -------- 3DK,DK 85 2012.07.10 E F-25-1 H16 AIR CLEANER(2) Ref. (Relative ref. Number) L.O.N. No. Description 1 (2) 3121J9 ELEMENT, AIR CLEANER(A) •••••• 5 3121A5 CASE, AIR CLEANER •••••••••••• 8 3121E8 CASE, SUB AIR CLEANER •••••••• 9 (4) 312102 COVER, AIR CLEANER CASE •••••• 10 3121B6 TUBE, AIR CLEANER CONNECTING • 3 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 17211-KVX-600 17214-KVX-600 17215-KYY-900 17219-KYY-900 17225-KYY-600 ELEMENT COMP., AIR CLEANER •• SEAL, AIR CLEANER ••••••••••• SEAL, AIR CLEANER CASE •••••• DUCT, AIR CLEANER ••••••••••• CASE SUB ASSY., AIR CLEANER • 1 2 1 1 1 1 2 1 1 1 ------------------------------------ -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE 6 7 8 9 10 17227-KYY-900 17234-KCC-941 17235-KYY-900 17245-KYY-900 17253-KYY-900 TUBE, VINYL, 11X15X40 ••••••• TUBE, AIR CLEANER DRAIN ••••• HOLDER SUB ASSY., AIR CLEANER COVER SUB ASSY., AIR CLEANER TUBE, AIR CLEANER CONNECTING 1 1 1 1 1 1 1 1 1 1 ------------------------------------ -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE 1 1 1 1 1 1 1 1 1 1 ------------------------------------ -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE 1 6 4 3 1 6 4 3 ----------------------------- -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE 11 17255-329-000 12 13 14 15 17368-KYY-900 90111-162-000 90311-KSH-900 91406-KVX-600 BAND A, AIR CLEANER CONNECTING TUBE TUBE, BREATHER •••••••••••••• BOLT, FLANGE, 6MM ••••••••••• NUT, CLIP, 6MM •••••••••••••• CLAMP, TUBE(D14.5) •••••••••• 16 17 18 19 93500-05025-0G 93903-25380 93903-25580 95002-02130 SCREW, PAN, 5X25 •••••••••••• SCREW, TAPPING, 5X16 •••••••• SCREW, TAPPING, 5X25 •••••••• CLIP, TUBE(B12.5) ••••••••••• CGX125SH C D Serial No. Parts catalogue code 86 2012.07.10 E F.R.T. 0.1 0.5 0.4 0.2 0.5 F-27 I 1 EXHAUST MUFFLER(1) Ref. (Relative ref. Number) L.O.N. No. Description 1 3131B4 GASKET, EXHAUST PIPE ••••••••• 3 313120 MUFFLER •••••••••••••••••••••• 5 313121 PROTECTOR, MUFFLER ••••••••••• F.R.T. 0.2 0.2 0.1 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 18291-GE2-920 18293-KYY-900 18300-KYY-970 18345-KTJ-900 18355-KYY-970 GASKET, EX. PIPE •••••••••••• RUBBER, PROTECTOR PACKING ••• MUFFLER COMP., EX. •••••••••• RUBBER, MUFFLER MOUNTING •••• COVER, MUFFLER •••••••••••••• 1 2 1 1 1 - ------------------------------------ -------- DK -------- DK -------- DK -------- DK -------- DK 6 7 8 9 10 18421-KBA-900 18422-KBA-900 18422-KTJ-900 90107-KWK-900 90305-KSP-900 RUBBER, MUFFLER MOUNTING •••• COLLAR, MUFFLER MOUNTING •••• COLLAR, MUFFLER MOUNTING •••• BOLT, BODY COVER SETTING •••• NUT, EXHAUST PIPE, 8MM •••••• 1 1 1 1 2 - ------------------------------------ -------- DK -------- DK -------- DK -------- DK -------- DK 11 12 13 14 94050-08000 94103-08000 95011-61000 95801-08045-08 NUT, FLANGE, 8MM •••••••••••• WASHER, PLAIN, 8MM •••••••••• RUBBER A, STAND STOPPER ••••• BOLT, FLANGE, 8X45 •••••••••• 1 1 1 1 - ----------------------------- -------- DK -------- DK -------- DK -------- DK CGX125SH C D Serial No. 3 Parts catalogue code 87 2012.07.10 E F-27-1 I 2 EXHAUST MUFFLER(2) Ref. (Relative ref. Number) L.O.N. No. Description 1 3131B4 GASKET, EXHAUST PIPE ••••••••• 3 313120 MUFFLER •••••••••••••••••••••• 5 313121 PROTECTOR, MUFFLER ••••••••••• Ref. No. 3 88 Reqd. QTY Part No. Description 1 18291-GE2-920 GASKET, EX. PIPE •••••••••••• 2 18293-KYY-900 RUBBER, PROTECTOR PACKING ••• 3 18300-KYY-600 18300-KYY-980 MUFFLER COMP., EX. •••••••••• •••••••••••••••••••••••••••• 4 18345-KTJ-900 RUBBER, MUFFLER MOUNTING •••• 5 18355-KYY-900 COVER, MUFFLER •••••••••••••• 6 18421-KVX-600 RUBBER, MUFFLER MOUNTING •••• 7 18422-KTJ-900 COLLAR, MUFFLER MOUNTING •••• 8 18442-KRC-900 COLLAR, MUFFLER MOUNTING •••• 9 90107-KWK-900 BOLT, BODY COVER SETTING •••• 10 90305-KSP-900 NUT, EXHAUST PIPE, 8MM •••••• 11 94050-10000 NUT, FLANGE, 10MM ••••••••••• 12 94103-10000 WASHER, PLAIN, 10MM ••••••••• 13 95011-61000 RUBBER A, STAND STOPPER ••••• CGX125SH C D Serial No. Parts catalogue code 1 1 1 1 2 1 - 1 1 1 2 1 -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 1 2 1 2 2 - 1 2 1 2 2 -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 1 1 1 - - -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 1 - -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 1 - -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 1 -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- -------- 3DK -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 2012.07.10 E F.R.T. 0.2 0.2 0.1 F-27-1 Ref. No. I 3 EXHAUST MUFFLER(2) Reqd. QTY Part No. Description 14 95801-10055-08 BOLT, FLANGE, 10X55 ••••••••• CGX125SH C D 1 - Serial No. 3 Parts catalogue code - -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 1 89 2012.07.10 E F-29 I 4 PEDAL/KICK STARTER Ref. (Relative ref. Number) L.O.N. No. Description 2 5 8 11 12 13 3 4101A1 112107 6151B5 811135 810160 8101A8 (1) PEDAL, GEAR CHANGE ••••••••••• ARM, KICK STARTER •••••••••••• SWITCH, REAR STOP :PEDAL SIDE ROD, REAR BRAKE •••••••••••••• PEDAL, REAR BRAKE •••••••••••• SPRING, BRAKE PEDAL •••••••••• Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 24701-KYY-900 24701-KYY-970 24781-KR3-770 28293-333-000 28300-KYY-900 PEDAL, GEAR CHANGE •••••••••• PEDAL, GEAR CHANGE •••••••••• RUBBER, GEAR CHANGE PEDAL ••• CLIP, KICK STARTER ARM •••••• ARM ASSY., KICK STARTER ••••• 1 1 1 1 1 1 -------- -------- 2AG,2CL,2PE,AG,CL,MX,PE 1 -------- -------- 3DK,DK 1 1 1 6 7 8 9 10 28311-KWS-900 28333-KK0-000 35350-KYY-971 35357-KYY-900 35358-KYY-900 RUBBER, KICK STARTER •••••••• SPRING, KICK STARTER •••••••• SWITCH ASSY., RR. STOP •••••• SPRING, STOP SWITCH ••••••••• ROD, STOP SWITCH •••••••••••• 1 1 1 1 1 1 1 1 1 1 11 12 13 14 15 43451-KYY-900 46500-KYY-900 46510-KSP-900 90505-KRM-860 94101-05800 ROD COMP., RR. BRAKE •••••••• PEDAL COMP., BRAKE •••••••••• SPRING SET, BRAKE PEDAL ••••• WASHER, 15.5X22 ••••••••••••• WASHER, PLAIN, 5MM •••••••••• 1 1 1 1 1 1 1 1 1 1 16 17 18 19 20 94201-20150 95014-73100 95015-32001 95015-42000 95701-06020-08 PIN, SPLIT, 2.0X15 •••••••••• SPRING A, BRAKE ROD ••••••••• JOINT B, BRAKE ARM •••••••••• NUT B, BRAKE ROD ADJUSTING •• BOLT, FLANGE, 6X20 •••••••••• 1 1 1 1 1 1 1 1 1 1 21 95701-08035-08 BOLT, FLANGE, 8X35 •••••••••• 22 96211-08000 BALL, STEEL, #8(1/4) •••••••• 1 1 1 1 CGX125SH C D Serial No. Parts catalogue code 90 2012.07.10 E F.R.T. 0.1 0.1 0.4 0.4 0.4 0.2 F-30 I 5 STEP Ref. (Relative ref. Number) L.O.N. No. Description 1 410145 BAR, STEP •••••••••••••••••••• 2 4101D3 RUBBER, STEP :LEFT ••••••••••• 4101D4 RUBBER, STEP :RIGHT •••••••••• 4101L8 RUBBER, STEP :BOTH ••••••••••• 5 (3,6,7) 4101C7 BAR, PILLION STEP :LEFT •••••• 4101C8 BAR, PILLION STEP :RIGHT ••••• 4101P4 BAR, PILLION STEP :BOTH •••••• Ref. No. F.R.T. 0.3 0.1 0.1 0.1 0.1 0.1 0.2 Reqd. QTY Part No. Description 1 50610-KYY-970 2 50661-KYY-900 3 50710-405-000 BAR COMP., STEP ••••••••••••• RUBBER, STEP •••••••••••••••• RUBBER, PILLION STEP •••••••• 4 50712-405-000 WASHER, PILLION STEP •••••••• 5 50715-KSW-B00 BAR, PILLION STEP ••••••••••• 6 50715-KYY-970 7 50725-KYY-970 8 94101-06000 BOAD COMP., R. PILLION STEP • BOAD COMP., L. PILLION STEP • WASHER, PLAIN, 6MM •••••••••• 9 94201-16150 PIN, SPLIT, 1.6X15 •••••••••• 10 95015-81000 PIN A, PILLION STEP ••••••••• 11 95701-08018-08 BOLT, FLANGE, 8X18 •••••••••• 12 95701-08045-00 BOLT, FLANGE, 8X45 •••••••••• CGX125SH C D Serial No. 3 Parts catalogue code 1 2 2 2 2 - 1 2 - -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 2 - -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 2 - -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 2 1 1 2 2 2 - 2 2 2 4 4 4 - -------- -------- DK -------- -------- DK -------- -------- DK -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 91 2012.07.10 E F-31 I 6 STAND Ref. (Relative ref. Number) L.O.N. No. Description 1 410175 2 410176 4 410180 5 410182 3 (3) STAND, MAIN •••••••••••••••••• SPRING, MAIN STAND ••••••••••• BAR, SIDE STAND •••••••••••••• SPRING, SIDE STAND ••••••••••• Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 50500-KYY-970 50505-KPN-A00 50526-KYY-970 50530-KYY-900 50531-KVX-600 STAND COMP., MAIN ••••••••••• SPRING ASSY., MAIN STAND •••• SHAFT, MAIN STAND PIVOT ••••• BAR COMP., SIDE STAND ••••••• SPRING, SIDE STAND •••••••••• 1 1 1 1 1 1 1 1 1 1 6 7 8 9 90109-KCW-870 90304-VM0-770 90521-028-000 94201-30250 SCREW, SIDE STAND PIVOT ••••• NUT, U, 10MM •••••••••••••••• WASHER, 17X22 ••••••••••••••• PIN, SPLIT, 3.0X25 •••••••••• 1 1 1 1 1 1 1 1 CGX125SH C D Serial No. Parts catalogue code 92 2012.07.10 E F.R.T. 0.4 0.2 0.2 0.1 F-32 I 7 SWINGARM(1) Ref. (Relative ref. Number) L.O.N. No. Description 1 4101L9 CASE, DRIVE CHAIN :UPPER ••••• 2 4101M0 CASE, DRIVE CHAIN :LOWER ••••• 4101P7 CASE, DRIVE CHAIN :BOTH •••••• 3 213165 CHAIN, DRIVE ••••••••••••••••• 8 7111H2 ARM, REAR BRAKE STOPPER •••••• 10 4101E5 SLIDER, CHAIN •••••••••••••••• 11 5121B0 SWINGARM ASSEMBLY •••••••••••• Ref. No. F.R.T. 0.1 0.1 0.1 0.2 0.2 0.2 0.8 Reqd. QTY Part No. Description 1 40510-KYY-970ZB CASE, DRIVE CHAIN UPPER *NH35M*.CLOUD SILVER METALLIC 2 40520-KYY-970ZB CASE, DRIVE CHAIN LOWER *NH35M*.CLOUD SILVER METALLIC 3 40530-KYY-901 CHAIN, DRIVE(KMC428DF-122L) • 4 40531-KYY-901 JOINT, DRIVE CHAIN(KMC) ••••• 5 40543-KYY-901 ADJUSTER COMP., CHAIN ••••••• 6 40545-001-000 CAP, CHAIN CASE PEEP HOLE ••• 7 40546-KYY-900 CAP, SWINGARM END ••••••••••• 8 43431-KYY-900 43431-KYY-760 9 52101-KYY-900 ARM COMP., RR. BRAKE STOPPER •••••••••••••••••••••••••••• BOLT, SWINGARM PIVOT •••••••• 10 52170-KYY-900 SLIDER, CHAIN ••••••••••••••• 11 52200-KYY-970ZA SWINGARM SUB ASSY., RR. *NH1*...................BLACK 12 90302-KRS-830 NUT, SPECIAL, 6MM ••••••••••• CGX125SH C D Serial No. 3 Parts catalogue code 1 - - -------- -------- 3DK,DK 1 1 1 1 2 - 1 1 1 2 1 2 1 1 1 - 1 2 1 1 1 1 2 - - -------- -------- 3DK,DK 1 - -------- -------- 3DK,DK 2 -------- -------- 3DK,DK -------- -------- 3DK,DK -------- -------- 3DK,DK -------- -------- 3DK,DK -------- -------- 3DK,DK -------- -------- 3DK,DK -------- -------- 3DK,DK -------- -------- 3DK,DK -------- -------- 3DK,DK 2012.07.10 E 93 F-32 Ref. No. 3 I 8 SWINGARM(1) Reqd. QTY Part No. 13 90306-KYA-601 Description NUT, FLANGE, 12MM(PT) ••••••• 14 92812-20000 BOLT A, BRAKE STOPPER ARM ••• 92812-10000 BOLT A, STOPPER ARM ••••••••• 15 94001-06000-0S NUT, HEX., 6MM •••••••••••••• 16 94001-08080-0S NUT, HEX., 8MM •••••••••••••• 17 94101-08800 WASHER, PLAIN, 8MM •••••••••• 18 94111-10800 WASHER, SPRING, 10MM •••••••• 19 94201-20150 PIN, SPLIT, 2.0X15 •••••••••• 20 95701-06008-00 BOLT, FLANGE, 6X8 ••••••••••• CGX125SH C D Serial No. Parts catalogue code 1 1 2 - - -------- -------- 3DK,DK 1 - -------- -------- 3DK,DK 1 - -------- -------- 3DK,DK 2 1 1 1 1 4 - 1 1 1 1 4 -------- -------- 3DK,DK -------- -------- 3DK,DK -------- -------- 3DK,DK -------- -------- 3DK,DK -------- -------- 3DK,DK 94 2012.07.10 E F-32-1 I 9 SWINGARM(2) Ref. (Relative ref. Number) L.O.N. No. Description 1 2 6 8 9 410195 213165 7111H2 4101E5 5121B0 CASE, DRIVE CHAIN •••••••••••• CHAIN, DRIVE ••••••••••••••••• ARM, REAR BRAKE STOPPER •••••• SLIDER, CHAIN •••••••••••••••• SWINGARM ASSEMBLY •••••••••••• F.R.T. 0.1 0.2 0.2 0.2 0.8 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 40510-KYY-900 40530-KYY-901 40531-KYY-901 40543-KYY-901 40546-KYY-900 CASE, DRIVE CHAIN ••••••••••• CHAIN, DRIVE(KMC428DF-122L) • JOINT, DRIVE CHAIN(KMC) ••••• ADJUSTER COMP., CHAIN ••••••• CAP, SWINGARM END ••••••••••• 1 1 1 2 2 - ------------------------------------ -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE 6 7 8 9 10 43431-KYY-900 52101-KYY-900 52170-KYY-900 52200-KYY-902 90119-KTT-900 ARM COMP., RR. BRAKE STOPPER BOLT, SWINGARM PIVOT •••••••• SLIDER, CHAIN ••••••••••••••• SWINGARM SUB ASSY., RR. ••••• BOLT, FLANGE, 6MM ••••••••••• 1 1 1 1 2 - ------------------------------------ -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE 11 12 13 14 15 90302-KRS-830 90306-KYA-601 92812-20000 94001-06000-0S 94001-08080-0S NUT, NUT, BOLT NUT, NUT, SPECIAL, 6MM ••••••••••• FLANGE, 12MM(PT) ••••••• A, BRAKE STOPPER ARM ••• HEX., 6MM •••••••••••••• HEX., 8MM •••••••••••••• 2 1 1 2 1 - ------------------------------------ -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 2AG,2CL,2PE,AG,CL,MX,PE WASHER, PLAIN, 8MM •••••••••• WASHER, SPRING, 10MM •••••••• PIN, SPLIT, 2.0X15 •••••••••• 1 1 1 - -------- -------- 2AG,2CL,2PE,AG,CL,MX,PE - -------- -------- 2AG,2CL,2PE,AG,CL,MX,PE - -------- -------- 2AG,2CL,2PE,AG,CL,MX,PE 16 94101-08800 17 94111-10800 18 94201-20150 CGX125SH C D Serial No. 3 Parts catalogue code 95 2012.07.10 E F-33 I10 REAR CUSHION Ref. (Relative ref. Number) L.O.N. No. Description 1 5121B6 CUSHION ASSY., REAR :LEFT •••• 5121B7 CUSHION ASSY., REAR :RIGHT ••• 5121B8 CUSHION ASSY., REAR :BOTH •••• Ref. No. 3 Reqd. QTY Part No. 1 52400-KYY-971 52400-KYY-761 2 52485-KRF-H71 3 52487-KRF-H71 4 90301-KVX-600 5 90502-KVX-600 Description CGX125SH C D CUSHION ASSY., RR. •••••••••• •••••••••••••••••••••••••••• BUSH, RUBBER UPPER •••••••••• COLLAR, RUBBER BUSH UPPER ••• NUT, FLANGE CAP, 10MM ••••••• WASHER, PLAIN, 10MM ••••••••• 2 2 2 2 4 2 2 2 2 4 6 94102-12000 WASHER, PLAIN, 12MM ••••••••• 7 95801-10035-08 BOLT, FLANGE, 10X35 ••••••••• 2 2 2 2 Serial No. Parts catalogue code 96 2012.07.10 E F.R.T. 0.1 0.1 0.2 F-34 I11 REAR FENDER(1) Ref. (Relative ref. Number) L.O.N. No. Description 1 413102 FENDER, REAR ••••••••••••••••• Ref. No. F.R.T. 0.5 Reqd. QTY Part No. 1 80100-KYY-970 2 90111-162-000 Description FENDER, RR. ••••••••••••••••• BOLT, FLANGE, 6MM ••••••••••• CGX125SH C D 1 2 Serial No. 3 Parts catalogue code - -------- -------- DK - -------- -------- DK 97 2012.07.10 E F-34-1 I12 REAR FENDER(2) Ref. (Relative ref. Number) L.O.N. No. Description 3 413105 FENDER A, REAR ••••••••••••••• 4 413110 FENDER B, REAR ••••••••••••••• Ref. No. 3 Reqd. QTY Part No. Description 1 33741-KYY-901 33741-HB9-641 33741-KYY-841 2 33742-KVR-G01 REFLECTOR, REFLECTOR, REFLECTOR, REFLECTOR, 3 80100-KYY-900 80100-KYY-610 80100-KYY-760 4 80101-KYY-900 FENDER A, RR. ••••••••••••••• •••••••••••••••••••••••••••• •••••••••••••••••••••••••••• FENDER B, RR. ••••••••••••••• 5 80102-KYY-900 RUBBER, MOUNT ••••••••••••••• 6 80108-KYY-900 COLLAR, RR. FENDER •••••••••• 7 90301-473-003 90301-KEJ-900 90301-473-003 90301-KEJ-900 8 90301-GFM-890 90301-MG8-000 90301-GFM-890 90301-MG8-000 9 90677-GFM-970 NUT, NUT, NUT, NUT, NUT, NUT, NUT, NUT, NUT, 10 93903-34320 REFLEX(AMBER) •••• RR. REFLEX(RED) •• SIDE REFLEX(RED) • RR. REFLEX ••••••• U, 6MM(FUSERASHI) •••••• SPECIAL, 6MM ••••••••••• U, 6MM(FUSERASHI) •••••• SPECIAL, 6MM ••••••••••• SPECIAL, 5MM ••••••••••• FLANGE, 5MM(FUSE RASHI) SPECIAL, 5MM ••••••••••• FLANGE, 5MM(FUSE RASHI) CLIP, 5MM •••••••••••••• SCREW, TAPPING, 4X12 •••••••• 11 95701-06016-08 BOLT, FLANGE, 6X16 •••••••••• 98 CGX125SH C D Serial No. Parts catalogue code 2 2 1 1 1 1 2 - 2 1 1 1 2 ----------------------------- -------- 2AG,3DK,AG -------- 2CL,CL -------- 2CL,CL -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 2 2 2 1 1 4 4 - 2 2 2 1 1 4 4 -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 2 - - -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 2 -------- -------- 2AG,2CL,3DK,AG,CL -------- -------- 2PE,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE ------------------------------------------- -------- 2AG,2CL,3DK,AG,CL -------- 2AG,2CL,3DK,AG,CL -------- 2CL,CL -------- 2CL,CL -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 2012.07.10 E F.R.T. 0.8 0.6 F-35 I13 WINKER Ref. (Relative ref. Number) L.O.N. No. Description 1 6161C4 WINKER :RIGHT FRONT •••••••••• 5 6161C3 WINKER :LEFT FRONT ••••••••••• 6161C5 WINKER :BOTH FRONT ••••••••••• 6 6161C7 WINKER :RIGHT REAR ••••••••••• 6161H0 WINKER(A) :RIGHT REAR •••••••• .NOTE: DK type 8 6161C6 WINKER :LEFT REAR •••••••••••• 6161G9 WINKER(A) :LEFT REAR ••••••••• .NOTE: DK type 6161C8 WINKER :BOTH REAR •••••••••••• 6161H1 WINKER(A) :BOTH REAR ••••••••• .NOTE: DK type 9 (2,4) 616133 BULB, WINKER :FRONT •••••••••• .NOTE: Same time for two units 616139 BULB, WINKER :REAR ••••••••••• .NOTE: Same time for two units 6161G0 BULB, WINKER :FOR 1 VEHICLE •• Ref. No. F.R.T. 0.2 0.2 0.3 0.5 0.2 0.5 0.2 0.6 0.3 0.1 0.1 0.2 Reqd. QTY Part No. Description CGX125SH C D Serial No. 3 Parts catalogue code 1 33400-KYY-970 33400-KYY-901 33400-KYY-970 2 33402-KTJ-870 3 33409-KVX-600 4 33410-KTJ-870 5 33450-KYY-970 33450-KYY-901 33450-KYY-970 WINKER ASSY., R. FR.(12V 10W) •••••••••••••••••••••••••••• •••••••••••••••••••••••••••• LENS, WINKER •••••••••••••••• SCREW, TAPPING, 2.9X13 •••••• SEAL, RUBBER •••••••••••••••• WINKER ASSY., L. FR.(12V 10W) •••••••••••••••••••••••••••• •••••••••••••••••••••••••••• 1 1 4 8 4 1 1 - 1 4 8 4 1 -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 3DK 6 33600-KYY-901 33600-KYY-970 33600-KYY-901 7 33650-KAF-000 WINKER ASSY., R. RR.(12V 10W) •••••••••••••••••••••••••••• •••••••••••••••••••••••••••• COLLAR, FR. WINKER •••••••••• 8 33650-KYY-901 33650-KYY-970 33650-KYY-901 9 34907-KVX-600 10 61315-KYY-900 WINKER ASSY., L. RR.(12V 10W) •••••••••••••••••••••••••••• •••••••••••••••••••••••••••• BULB, WINKER(12V 10W) ••••••• PLATE, FR. WINKER ••••••••••• 1 1 2 1 1 4 2 1 2 1 4 - 11 80103-KYY-900 PLATE, RR. WINKER ••••••••••• 80103-KYY-970 •••••••••••••••••••••••••••• 80103-KYY-900 •••••••••••••••••••••••••••• 12 93500-04012-1G SCREW, PAN, 4X12 •••••••••••• 13 94050-10000 NUT, FLANGE, 10MM ••••••••••• 2 2 4 4 - -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE - -------- -------- DK 2 4 4 -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 3DK -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- DK -------- -------- 2AG,2CL,2PE,AG,CL,DK,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- DK -------- -------- 3DK 99 2012.07.10 E F-36 I14 TAILLIGHT(1) Ref. (Relative ref. Number) L.O.N. No. Description 1 6161D5 TAILLIGHT UNIT ••••••••••••••• 3 6161E2 BASE, TAILLIGHT •••••••••••••• 4 6161E7 SOCKET, TAILLIGHT •••••••••••• 5 (2) 6161G1 BULB, TAILLIGHT •••••••••••••• 7 4131K7 BRACKET, NUMBER PLATE •••••••• 3 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 33701-KYY-970 33702-KCS-W70 33703-KYY-970 33705-KYY-970 34906-447-711 TAILLIGHT UNIT(12V 21/5W) ••• LENS, TAILLIGHT ••••••••••••• BASE COMP., TAILLIGHT ••••••• SOCKET COMP., TAILLIGHT ••••• BULB, TAIL & STOP LIGHT (12V 21/5W)(STANLEY) 1 1 1 1 - 1 - -------- -------- DK 6 7 8 9 10 61103-357-000 84701-KYY-970 84704-KYY-970 90113-GFC-J31 90117-KCS-650 RUBBER, FR. FENDER MOUNTING • BRACKET, NUMBER PLATE ••••••• COLLAR, NUMBER PLATE BRACKET STRAP, CABLE •••••••••••••••• SCREW, PAN, 5X13 •••••••••••• 3 1 3 1 2 - 11 93901-24710 SCREW, TAPPING, 4X30 •••••••• 12 94050-06080 NUT, FLANGE, 6MM •••••••••••• 13 95701-06025-08 BOLT, FLANGE, 6X25 •••••••••• 2 3 3 - -------- -------- DK - -------- -------- DK - -------- -------- DK CGX125SH C D Serial No. ----------------------------- ------------------------------------ Parts catalogue code -------- DK -------- DK -------- DK -------- DK -------- DK -------- DK -------- DK -------- DK -------- DK 100 2012.07.10 E F.R.T. 0.2 0.3 0.3 0.1 0.2 F-36-1 I15 TAILLIGHT(2) Ref. (Relative ref. Number) L.O.N. No. Description 1 6161W6 TAILLIGHT UNIT(A) •••••••••••• 2 6161W4 BASE, TAILLIGHT(A) ••••••••••• 6 (3,5) 6161G1 BULB, TAILLIGHT •••••••••••••• Ref. No. Reqd. QTY Part No. Description 1 33701-KYY-901 TAILLIGHT UNIT(12V 21/5W) ••• 2 33703-KYY-901 BASE COMP., TAILLIGHT ••••••• 3 33704-KTJ-C01 LENS COMP., TAILLIGHT ••••••• 4 33705-KW7-900 RUBBER A, TAILLIGHT MOUNTING 5 33709-KTJ-C20 RUBBER, SEAL •••••••••••••••• 6 34906-447-711 BULB, TAIL & STOP LIGHT (12V 21/5W)(STANLEY) 7 61104-428-000 COLLAR, FR. FENDER •••••••••• 8 83601-MN5-000 GROMMET, SIDE COVER ••••••••• 9 90113-GFC-J31 STRAP, CABLE •••••••••••••••• 10 90401-KTJ-900 WASHER, 6.3X22X1.2 •••••••••• 11 93901-44580 SCREW, TAPPING, 4X20 •••••••• 12 95701-06025-00 BOLT, FLANGE, 6X25 •••••••••• CGX125SH C D Serial No. Parts catalogue code 1 1 1 2 2 - 1 1 1 2 2 -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 1 2 1 1 2 - 1 2 1 1 2 -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 2 2 - - -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 2 - -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 2 F.R.T. 0.5 0.6 0.1 3 -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 101 2012.07.10 E F-37 I16 BATTERY Ref. (Relative ref. Number) L.O.N. No. Description 2 610100 BATTERY •••••••••••••••••••••• 4 410185 BOX, BATTERY ••••••••••••••••• 3 Ref. No. Reqd. QTY Part No. 1 17223-KVX-600 2 31500-KYY-631 31500-KYY-971 3 31502-KYY-970 4 50325-KYY-970 5 50326-KYY-970 6 7 8 9 10 83618-323-000 90111-162-000 90311-KSH-900 93903-25380 95701-06016-08 Description CGX125SH C D Serial No. Parts catalogue code COLLAR, AIR CLEANER ••••••••• BATTERY(CB3L-A)(SPANISH) •••• BATTERY(CB3L-A)(ENGLISH) •••• TUBE, BATTERY BREATHER •••••• BOX, BATTERY •••••••••••••••• BAND, BATTERY ••••••••••••••• 1 1 1 1 1 1 1 1 -------- -------- 2AG,2CL,2PE,AG,CL,MX,PE 1 -------- -------- 3DK,DK 1 1 1 RUBBER, BATTERY BOX ••••••••• BOLT, FLANGE, 6MM ••••••••••• NUT, CLIP, 6MM •••••••••••••• SCREW, TAPPING, 5X16 •••••••• BOLT, FLANGE, 6X16 •••••••••• 1 2 2 1 1 1 2 2 1 1 102 2012.07.10 E F.R.T. 0.2 0.3 F-38 J 1 WIRE HARNESS Ref. (Relative ref. Number) L.O.N. No. Description 1 2 4 5 9 10 Ref. No. 6141A1 614105 6131B2 611100 616169 6111C3 IGNITION CONTROL MODULE •••••• COIL, IGNITION ••••••••••••••• RECTIFIER, REGULATE •••••••••• HARNESS, WIRE •••••••••••••••• HORN ••••••••••••••••••••••••• RELAY, WINKER •••••••••••••••• Reqd. QTY Part No. Description 1 2 3 4 5 30410-KYY-970 30500-KYY-901 30700-KYY-901 31600-KYY-971 32100-KYY-630 32100-KYY-610 32100-KYY-980 32100-KYY-970 32100-KYY-840 32100-KYY-780 C.D.I. UNIT(DC) ••••••••••••• COIL ASSY., IGNITION •••••••• CAP ASSY., NOISE SUPPRESSOR • RECTIFIER ASSY., REGULATE ••• HARNESS, WIRE ••••••••••••••• •••••••••••••••••••••••••••• •••••••••••••••••••••••••••• •••••••••••••••••••••••••••• •••••••••••••••••••••••••••• •••••••••••••••••••••••••••• 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 6 7 8 9 10 32106-KYY-970 32126-KYY-901 32127-KYY-901 38110-KYY-901 38301-KVX-601 SUSPENSION, FUSE •••••••••••• CASE, FUSE(15A) ••••••••••••• CASE, FUSE(20A) ••••••••••••• HORN COMP.(HIGH) •••••••••••• RELAY COMP., WINKER ••••••••• 1 1 1 1 1 1 1 1 1 1 11 12 13 14 15 38306-KYY-970 90113-GFC-J31 95701-06012-07 95701-06014-08 95701-06016-08 SUSPENSION, WINKER RELAY •••• STRAP, CABLE •••••••••••••••• BOLT, FLANGE, 6X12 •••••••••• BOLT, FLANGE, 6X14 •••••••••• BOLT, FLANGE, 6X16 •••••••••• 1 1 1 1 2 1 1 1 1 2 FUSE B(15A) ••••••••••••••••• FUSE(15A) ••••••••••••••••••• FUSE B(20A) ••••••••••••••••• FUSE A(20A) ••••••••••••••••• FUSE B(15A) ••••••••••••••••• FUSE B(20A) ••••••••••••••••• 1 1 1 1 1 1 1 1 16 98200-21500 98200-11500 17 98200-22000 98200-12000 18 98200-21500 19 98200-22000 CGX125SH C D Serial No. ------------------------------------------- Parts catalogue code F.R.T. 0.4 0.3 0.4 0.9 0.1 0.2 3 -------- 2AG,2CL,AG,CL -------- 2PE,MX,PE -------- 3DK -------- DK -------- 2CL,CL -------- 2PE,3DK,DK,PE 103 2012.07.10 E F-39 J 2 FRAME BODY(1) Ref. (Relative ref. Number) L.O.N. No. Description 1 410100 BODY, FRAME •••••••••••••••••• .INCLUDES: Engine removal and installation 4 4101N0 PLATE, FRONT ENGINE HANGER ••• 5 410197 LOCK, HELMET ••••••••••••••••• 3 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 50100-KYY-970 50315-H06-000 50315-KYY-900 50351-KYY-920 50710-KVX-A00 BODY COMP., FRAME ••••••••••• CAP, PIPE END ••••••••••••••• CAP, PIPE END ••••••••••••••• PLATE, FR. ENGINE HANGER •••• HOLDER ASSY., HELMET •••••••• 1 2 2 1 (1) - ------------------------------------ -------- DK -------- DK -------- DK -------- DK -------- DK 6 7 8 9 10 90019-399-010 90107-449-000 90132-KB5-920 94050-10000 95801-10065-08 BOLT, FLANGE, 10X110 •••••••• BOLT, HELMET HOLDER SETTING • BOLT, FLANGE, 10X130 •••••••• NUT, FLANGE, 10MM ••••••••••• BOLT, FLANGE, 10X65 ••••••••• 1 (1) 1 6 2 - ------------------------------------ -------- DK -------- DK -------- DK -------- DK -------- DK 11 95801-10085-08 BOLT, FLANGE, 10X85 ••••••••• 12 95801-10095-08 BOLT, FLANGE, 10X95 ••••••••• CGX125SH C D 1 1 Serial No. Parts catalogue code - -------- -------- DK - -------- -------- DK 104 2012.07.10 E F.R.T. 5.5 0.2 0.2 F-39-1 J 3 FRAME BODY(2) Ref. (Relative ref. Number) L.O.N. No. Description 1 410100 BODY, FRAME •••••••••••••••••• .INCLUDES: Engine removal and installation 4 4101N0 PLATE, FRONT ENGINE HANGER ••• 5 410197 LOCK, HELMET ••••••••••••••••• Ref. No. Reqd. QTY Part No. Description 1 50100-KYY-980 50100-KYY-860 2 50315-H06-000 BODY COMP., FRAME ••••••••••• •••••••••••••••••••••••••••• CAP, PIPE END ••••••••••••••• 3 50315-KYY-900 CAP, PIPE END ••••••••••••••• 4 50351-KYY-920 PLATE, FR. ENGINE HANGER •••• 5 50710-KVX-A00 HOLDER ASSY., HELMET •••••••• 6 90019-399-010 BOLT, FLANGE, 10X110 •••••••• 7 90107-449-000 BOLT, HELMET HOLDER SETTING • 8 90132-KB5-920 BOLT, FLANGE, 10X130 •••••••• 9 94050-10000 NUT, FLANGE, 10MM ••••••••••• 10 95801-10065-08 BOLT, FLANGE, 10X65 ••••••••• 95801-10075-08 BOLT, FLANGE, 10X75 ••••••••• 11 95801-10085-08 BOLT, FLANGE, 10X85 ••••••••• 12 95801-10095-08 BOLT, FLANGE, 10X95 ••••••••• CGX125SH C D Serial No. 1 2 2 1 (1) - - -------1 - -------2 - -------2 - -------1 - -------(1) 1 (1) 1 6 2 - - -------1 - -------(1) - -------1 - -------6 - -------2 1 1 - Parts catalogue code -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE F.R.T. 5.5 0.2 0.2 3 -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE - -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 1 - -------- -------- 2AG,2CL,2PE,3DK,AG,CL,MX,PE 1 105 2012.07.10 E F-43 J 4 FRONT VISOR Ref. (Relative ref. Number) L.O.N. No. Description 1 4111L3 COWL, FRONT CENTER ••••••••••• 2 413135 COVER, HEADLIGHT ••••••••••••• 3 Ref. No. Reqd. QTY Part No. Description 1 61300-KYY-920ZA VISOR SET, FR.(WL) *TYPE1*...................... 61300-KYY-920ZB *TYPE2*...................... 2 61310-KYY-900 COVER ASSY., HEADLIGHT RR. •• 3 61313-KYY-900 PLUG, BLIND ••••••••••••••••• 4 61314-KYY-900 COLLAR, HEADLIGHT RR. COVER • 5 64615-KR1-860 RUBBER, LOWER COWL MOUNTING • 6 7 8 9 10 86150-KYS-940 90502-KYY-900 90677-GFM-970 91510-KYA-600 95701-06022-08 EMBLEM, PRODUCT ••••••••••••• WASHER, HEADLIGHT RR. COVER • NUT, CLIP, 5MM •••••••••••••• SCREW, PAN, 5X15 •••••••••••• BOLT, FLANGE, 6X22 •••••••••• CGX125SH C D Serial No. 1 1 1 1 4 4 - ------------------------------------------- -------- 3DK -------- 3DK -------- 3DK -------- 3DK -------- 3DK -------- 3DK 1 4 5 5 4 - ------------------------------------ -------- 3DK -------- 3DK -------- 3DK -------- 3DK -------- 3DK Parts catalogue code 106 2012.07.10 E F.R.T. 0.2 0.5 F-48 J 5 TOOLS Ref. (Relative ref. Number) L.O.N. No. Description F.R.T. NO INFORMATION ••••••••••••••• Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 83642-171-000 89215-KSH-900 89216-KRM-860 99001-10120 99001-10140 BAG, OWNERS MANUAL •••••••••• SPANNER, PIN •••••••••••••••• WRENCH, SPARK PLUG •••••••••• SPANNER, 10X12 •••••••••••••• SPANNER, 10X14 •••••••••••••• 1 1 1 1 1 1 1 -------- -------- 2AG,2CL,2PE,AG,CL,MX,PE 1 1 -------- -------- 2AG,2CL,2PE,AG,CL,MX,PE 1 -------- -------- 3DK,DK 99001-12170 99001-14170 99003-10000 99003-30000 99006-12000 SPANNER, 12X17 •••••••••••••• SPANNER, 14X17 •••••••••••••• DRIVER 1, PLUS SCREW(NO.2) •• DRIVER 3, MINUS SCREW(NO.2) • HANDLE, EYE WRENCH, 12MM •••• 1 1 1 1 1 1 1 1 1 1 11 99006-19000 12 99006-22000 13 99008-01600 WRENCH, EYE, 19MM ••••••••••• WRENCH, EYE, 22MM ••••••••••• BAG, TOOL, 160MM •••••••••••• 1 1 1 1 -------- -------- 3DK,DK 1 -------- -------- 3DK,DK 1 6 7 8 9 10 CGX125SH C D Serial No. Parts catalogue code 3 -------- -------- 3DK,DK -------- -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- -------- 3DK,DK 107 2012.07.10 E F-49 J 6 CAUTION LABEL Ref. (Relative ref. Number) L.O.N. No. Description NO INFORMATION ••••••••••••••• 3 Ref. No. Reqd. QTY Part No. 1 87505-KYY-600 87505-KYY-971 87505-KYY-600 87505-KYY-780 87505-KYY-860 2 87506-KYY-630 87506-KYY-970 3 87507-MEE-761 87507-MCW-D20 4 87509-KVR-G00 5 87512-KYY-970 Description LABEL, TIRE(SPANISH) •••••••• LABEL, TIRE(ENGLISH) •••••••• LABEL, TIRE(SPANISH) •••••••• •••••••••••••••••••••••••••• LABEL, TIRE(ENGLISH) •••••••• MARK, BATTERY CAUTION(SPANISH) MARK, BATTERY CAUTION(ENGLISH) LABEL, DRIVE CHAIN •••••••••• •••••••••••••••••••••••••••• LABEL, AIR CLEANER ELEMENT NOTICE LABEL, RR. CARRIER •••••••••• 6 87560-KYY-600ZB LABEL, DRIVE CAUTION(SPANISH) *TYPE1*...................... 87560-KYY-970ZA LABEL, DRIVE CAUTION *TYPE1*...................... 87560-KYY-600ZA LABEL, DRIVE CAUTION(SPANISH) *TYPE2*...................... 7 81220-KRF-E20 LABEL, RR. CARRIER(SPANISH) • 81220-KRF-N10 LABEL, RR. CARRIER •••••••••• CGX125SH C D Serial No. ---------------------------------------------------------------- Parts catalogue code 1 1 1 1 1 1 1 1 1 1 1 1 1 -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 3DK,DK -------- 2CL,CL -------- 2PE,PE -------- 3DK,DK -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 3DK,DK -------- 2AG,2CL,2PE,AG,CL,MX,PE -------- 3DK,DK 1 1 1 -------- -------- 2AG,2CL,2PE,AG,CL,MX,PE - -------- -------- DK 1 1 -------- -------- 2AG,2CL,2PE,AG,CL,MX,PE 1 1 -------- -------- 3DK,DK 1 - - -------- -------- MX 1 -------- -------- 2CL,2PE,CL,PE 1 -------- -------- 3DK,DK 108 2012.07.10 E F.R.T. F-50 J 7 MARK/STRIPE(1) Ref. (Relative ref. Number) L.O.N. No. Description F.R.T. NO INFORMATION ••••••••••••••• Ref. No. Reqd. QTY Part No. Description 1 86171-KYY-900ZA MARK, R. WING *TYPE1*...................... 86171-KYY-900ZB *TYPE2*...................... 2 86172-KYY-900ZA MARK, L. WING *TYPE1*...................... 86172-KYY-900ZB *TYPE2*...................... 3 86173-KYY-900ZA STRIPE, R. FUEL TANK *TYPE1*...................... 86173-KYY-900ZB *TYPE2*...................... 4 86174-KYY-900ZA STRIPE, L. FUEL TANK *TYPE1*...................... 86174-KYY-900ZB *TYPE2*...................... 5 86831-KYY-970ZA STRIPE, R. SIDE COVER *TYPE2*...................... 86831-KYY-970ZB *TYPE1*...................... 6 86832-KYY-970ZA STRIPE, L. SIDE COVER *TYPE2*...................... 86832-KYY-970ZB *TYPE1*...................... 7 86833-KYY-970ZA MARK, SIDE COVER *TYPE1*...................... CGX125SH C D Serial No. 1 1 - -------- -------- DK - -------- -------- DK 1 1 - -------- -------- DK - -------- -------- DK 1 1 - -------- -------- DK - -------- -------- DK 1 1 - -------- -------- DK - -------- -------- DK 1 1 - -------- -------- DK - -------- -------- DK 1 1 - -------- -------- DK - -------- -------- DK 2 - -------- -------- DK Parts catalogue code 3 109 2012.07.10 E F-50-1 J 8 MARK/STRIPE(2) Ref. (Relative ref. Number) L.O.N. No. Description NO INFORMATION ••••••••••••••• 3 Ref. No. Reqd. QTY Part No. Description 1 86771-KYY-900ZA MARK, HONDA *TYPE1*...................... 86771-KYY-900ZB *TYPE2*...................... 86771-KYY-900ZC *TYPE3*...................... 86101-KYY-600ZB MARK, HONDA(90MM) *TYPE4*...................... 2 86171-KYY-900ZA MARK, R. WING *TYPE1*...................... 86171-KYY-900ZB *TYPE2*...................... 86171-KYY-900ZC *TYPE3*...................... 86201-KYY-600ZF MARK, R. WING(105MM) *TYPE4 1*................ 3 86172-KYY-900ZA MARK, L. WING *TYPE1*...................... 86172-KYY-900ZB *TYPE2*...................... 86172-KYY-900ZC *TYPE3*...................... 86202-KYY-600ZF MARK, L. WING(105MM) *TYPE4 1*................ 4 86833-KYY-600ZA MARK, SIDE COVER(CB1) *TYPE1*...................... 5 86833-KYY-620ZA MARK, SIDE COVER(CB125) *TYPE1*...................... CGX125SH C D Serial No. Parts catalogue code 1 1 1 - -------- -------- 2AG,2CL,2PE,AG,CL,MX,PE - -------- -------- 2AG,2CL,2PE,AG,CL,PE - -------- -------- 2AG,2CL,2PE,AG,CL,PE 1 - -------- -------- MX 1 1 1 - -------- -------- 2AG,2CL,2PE,AG,CL,MX,PE - -------- -------- 2AG,2CL,2PE,AG,CL,PE - -------- -------- 2AG,2CL,2PE,AG,CL,PE 1 - -------- -------- MX 1 1 1 - -------- -------- 2AG,2CL,2PE,AG,CL,MX,PE - -------- -------- 2AG,2CL,2PE,AG,CL,PE - -------- -------- 2AG,2CL,2PE,AG,CL,PE 1 - -------- -------- MX 2 - -------- -------- 2AG,2CL,2PE,AG,CL,PE 2 - -------- -------- MX 110 2012.07.10 E F.R.T. F-50-2 J 9 MARK/STRIPE(3) Ref. (Relative ref. Number) L.O.N. No. Description F.R.T. NO INFORMATION ••••••••••••••• Ref. No. Reqd. QTY Part No. Description 1 86171-KYY-900ZA MARK, R. WING *TYPE1*...................... 86171-KYY-900ZB *TYPE2*...................... 2 86172-KYY-900ZA MARK, L. WING *TYPE1*...................... 86172-KYY-900ZB *TYPE2*...................... 3 86173-KYY-900ZA STRIPE, R. FUEL TANK *TYPE1*...................... 86173-KYY-900ZB *TYPE2*...................... 4 86174-KYY-900ZA STRIPE, L. FUEL TANK *TYPE1*...................... 86174-KYY-900ZB *TYPE2*...................... 5 86613-KYY-900ZA MARK, HONDA *TYPE1*...................... 86613-KYY-900ZB *TYPE2*...................... 6 86771-KYY-900ZF MARK, HONDA *TYPE6*...................... 7 86831-KYY-970ZA STRIPE, R. SIDE COVER *TYPE2*...................... 86831-KYY-970ZB *TYPE1*...................... 8 86832-KYY-970ZA STRIPE, L. SIDE COVER *TYPE2*...................... 86832-KYY-970ZB *TYPE1*...................... 9 86833-KYY-980ZA MARK, SIDE COVER *TYPE1*...................... CGX125SH C D Serial No. 1 1 - -------- -------- 3DK - -------- -------- 3DK 1 1 - -------- -------- 3DK - -------- -------- 3DK 1 1 - -------- -------- 3DK - -------- -------- 3DK 1 1 - -------- -------- 3DK - -------- -------- 3DK 1 1 - -------- -------- 3DK - -------- -------- 3DK 1 - -------- -------- 3DK 1 1 - -------- -------- 3DK - -------- -------- 3DK 1 1 - -------- -------- 3DK - -------- -------- 3DK 2 - -------- -------- 3DK Parts catalogue code 3 111 2012.07.10 E F-50-3 J10 MARK/STRIPE(4) Ref. (Relative ref. Number) L.O.N. No. Description NO INFORMATION ••••••••••••••• 3 Ref. No. Reqd. QTY Part No. Description 1 86101-KYY-760ZA MARK, HONDA(90MM) *TYPE2*...................... 86101-KYY-760ZB *TYPE1*...................... 2 86173-KYY-760ZB STRIPE, R. FUEL TANK *TYPE2*...................... 86173-KYY-760ZC *TYPE1*...................... 3 86174-KYY-760ZA STRIPE, L. FUEL TANK *TYPE2*...................... 86174-KYY-760ZB *TYPE1*...................... 4 86201-KYY-760ZA MARK, R. WING(105MM) *TYPE2*...................... 86201-KYY-760ZB *TYPE1*...................... 5 86202-KYY-760ZA MARK, L. WING(105MM) *TYPE2*...................... 86202-KYY-760ZB *TYPE1*...................... 6 86833-KYY-860ZA MARK, SIDE COVER *TYPE1*...................... 7 86833-KYY-600ZA MARK, SIDE COVER(CB1) *TYPE1*...................... CGX125SH C D Serial No. Parts catalogue code - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 2 -------- -------- 3DK,DK - 2 -------- -------- 2CL,2PE,CL,PE 112 2012.07.10 E F.R.T. PART NO. INDEX Part Number Address Page Ref. 06000 06410-KSP-900 06430-KRF-B70 06430-KRF-B90 06530-KRF-H70 H6 H8 H5 H1 G11 G12 76 78 75 71 65 66 1 1 1 1 1 1 11000 11100-KYY-900 11200-KYY-920 11218-KWS-900 11330-KYY-900 11341-KYY-900 11360-KYY-970 11394-KWS-901 11395-KWS-900 46 46 46 41 43 43 41 43 1 2 3 1 1 2 2 3 E7 E7 E2 E2 E4 E4 E2 E1 E2 E1 E2 E12 40 40 35 35 37 37 35 34 35 34 35 45 1 2 1 2 1 1 3 1 4 16000 2 5 16010-KYY-601 1 16010-KYY-901 16012-KYY-971 E14 E14 E14 E14 E14 E14 E14 E14 E14 E14 E14 E14 E14 47 47 47 47 47 47 47 47 47 47 47 47 47 1 2 2 2 2 2 2 3 3 3 4 5 6 E4 E6 E6 E4 E4 E4 37 39 39 37 37 37 2 1 2 3 4 5 13000 13000-KYY-900 13011-KYY-900 13011-KYY-970 13021-KYY-900 13021-KYY-970 13031-KYY-900 13031-KYY-970 13101-KYY-900 13102-KYY-900 13103-KYY-900 13111-KWS-900 13115-KWS-900 13412-KWS-900 14000 14100-KYY-900 14321-KYY-900 14401-KYY-901 14430-GGC-900 14451-KYY-900 14452-KYY-900 14500-KYY-900 14502-KYY-900 14531-KYY-900 14532-KWS-900 14541-GB4-681 14550-KYY-900 14566-086-030 14610-KWB-600 14615-KFL-850 14670-KYY-900 14711-KWB-600 14721-KVY-900 14751-GGC-900 14771-GB4-680 14775-KVY-900 14781-KSY-900 E13 E13 E13 E8 E10 E10 E8 E10 12000 12100-KYY-900 12191-KYY-900 12200-KYY-970 12206-KPL-900 12209-GB4-681 12209-GB4-682 12251-KYY-901 12310-KYY-970 12341-KYY-900 12391-KYY-900 12395-KYY-900 12396-KRM-840 Part Number Address Page Ref. E6 E6 E6 E6 E6 E6 E6 E6 E6 E6 E4 E4 E4 E4 E4 E4 39 39 39 39 39 39 39 39 39 39 37 37 37 37 37 37 E12 E12 E12 E12 E12 E12 E12 E12 E12 E8 45 45 45 45 45 45 45 45 45 41 F3 F5 F3 F5 F3 F5 F3 F5 F5 F3 F3 F5 F3 F5 F3 F5 F3 F5 F3 F5 F3 F3 F3 F5 F3 F5 F3 52 54 52 54 52 54 52 54 54 52 52 54 52 54 52 54 52 54 52 54 52 52 52 54 52 54 52 15000 15100-KYY-900 15119-KWS-901 15133-KYY-900 15331-KYY-900 15332-KYY-900 15421-KSP-910 15431-KWS-900 15439-KWS-901 15441-KWS-900 15651-KWS-900 16013-KPH-C01 16015-KYY-901 16016-KPW-H01 16016-KYY-601 16017-KWS-901 16019-KYY-901 16022-KYY-971 16028-KYY-901 16037-KPH-901 16048-KTT-901 16071-KPN-J01 16075-GHB-640 16075-KPH-901 16100-KYY-601 3 4 5 6 7 8 9 10 11 12 6 7 8 9 10 11 Part Number 16100-KYY-613 16100-KYY-621 16100-KYY-741 16100-KYY-841 16119-440-004 16155-KRS-861 16163-KWS-901 16165-KYY-901 16173-KEJ-900 16197-KYY-971 Address Page Ref. F3 F3 F5 F3 F3 F5 F3 F5 F3 F5 F3 F5 H10 F3 F5 E2 E2 H10 H10 H10 H10 H10 16211-KYY-900 16217-KYY-900 16950-KWK-901 16952-KWK-900 2 16953-KWK-900 3 16958-KEJ-900 4 16959-KEJ-900 5 17000 6 7 8 17110-KYY-903 E2 9 17113-KYY-901 E2 10 17115-KYY-900 E2 3 17116-KYY-902 E2 17205-KYY-970 H15 17211-KVX-600 H16 17213-KYY-970 H15 1 17214-KVX-600 H16 1 17215-KYY-900 H16 2 17219-KYY-900 H15 2 H16 3 17220-KYY-970 H15 3 17223-KVX-600 I16 4 17225-KYY-600 H16 4 17225-KYY-970 H15 5 17227-KYY-900 H15 H16 5 6 17234-KCC-941 H16 6 17235-KYY-900 H16 7 17245-KYY-900 H16 7 17250-KYY-970 H15 8 17253-KYY-900 H16 8 17253-KYY-970 H15 9 17255-329-000 H15 9 H16 10 17368-KYY-900 H15 10 H16 11 17508-KYY-900 H10 12 17509-KVX-600 H10 13 17520-KYY-600ZC H10 11 17520-KYY-600ZD H10 14 17520-KYY-600ZE H10 12 17520-KYY-600ZK H10 15 17520-KYY-860ZC H10 2012.07.10 52 52 54 52 52 54 52 54 52 54 52 54 80 52 54 35 35 80 80 80 80 80 35 35 35 35 85 86 85 86 86 85 86 85 102 86 85 85 86 86 86 86 85 86 85 85 86 85 86 80 80 80 80 80 80 80 E 15 15 13 15 16 14 17 15 18 16 19 17 1 20 18 6 7 2 3 4 5 6 K 1 Part Number Address Page Ref. 17520-KYY-860ZD H10 17520-KYY-970ZA H10 17520-KYY-970ZB H10 17611-286-000 H10 17620-KVX-601 H10 17620-KVX-A00 H10 17681-KYY-900 H10 17920-KYY-305 G7 17920-KYY-970 G7 18000 18291-GE2-920 18293-KYY-900 18300-KYY-600 18300-KYY-970 18300-KYY-980 18345-KTJ-900 18355-KYY-900 18355-KYY-970 18421-KBA-900 18421-KVX-600 8 18422-KBA-900 9 18422-KTJ-900 10 11 18442-KRC-900 1 18611-KYY-970 1 18612-KYY-970 2 22000 2 3 3 22100-KYY-901 4 22115-KWS-900 4 22120-KWS-901 1 22201-KWS-901 5 22204-KWS-901 5 22321-KWB-601 6 22355-KWS-901 6 22361-KFM-900 7 22401-KYY-901 8 22810-KYY-900 9 22815-166-000 7 22821-KYY-900 10 22847-KCC-900 8 22870-KYY-761 9 22870-KYY-901 11 22870-KYY-971 10 12 23000 7 8 23121-KYY-900 9 23211-KYY-900 9 23221-KYY-900 9 23415-KPH-900 9 23421-KYY-900 9 23431-KYY-900 I1 I2 I1 I2 I2 I1 I2 I1 I2 I2 I1 I1 I2 I1 I1 I2 I2 E2 E2 E9 E9 E9 E9 E9 E9 E9 E9 E9 E8 E8 E8 E9 G7 G7 G7 E14 E15 E15 E15 E15 E15 80 80 80 80 80 80 80 61 61 9 9 9 10 11 11 12 1 1 Part Number 23441-KYY-900 23451-KYY-901 23461-KYY-901 23471-KYY-901 23481-KYY-901 23801-GF6-000 23802-GN5-910 23911-KWS-900 Address Page Ref. E15 E15 E15 E15 E15 E15 E15 E15 48 48 48 48 48 48 48 48 6 7 8 9 10 11 12 13 F1 F1 F1 F1 F1 F1 F1 F1 F1 F1 F1 I4 I4 I4 50 1 50 2 50 3 50 4 50 5 50 6 50 7 50 7 50 8 50 9 50 10 90 1 90 2 90 3 F2 F2 F2 F2 F2 F2 F2 I4 I4 I4 I4 51 51 51 51 51 51 51 90 90 90 90 1 2 3 4 5 6 7 4 5 6 7 J1 J1 J1 103 103 103 1 2 3 E11 E11 I16 I16 I16 J1 E2 E2 44 1 44 2 102 2 102 2 102 3 103 4 35 14 35 14 24000 24211-KWS-900 87 1 24212-KWS-900 88 1 24241-KPH-C00 87 2 24301-KWS-900 88 2 24410-KVS-900 88 3 24430-KRM-B10 87 3 24436-KRM-840 88 3 24436-KTT-900 87 4 24610-KYY-900 88 4 24651-KSP-910 88 5 24652-KRM-840 87 5 24701-KYY-900 87 6 24701-KYY-970 88 6 24781-KR3-770 87 7 87 8 28000 88 7 88 8 28211-KWS-900 35 12 28221-KWS-900 35 13 28251-KWS-900 28262-KWS-900 28265-KWB-600 28271-KYY-900 42 1 28281-KWB-600 42 2 28293-333-000 42 3 28300-KYY-900 42 4 28311-KWS-900 42 5 28333-KK0-000 42 6 42 7 30000 42 8 42 9 30410-KYY-970 41 4 30500-KYY-901 41 5 30700-KYY-901 41 6 42 10 31000 61 2 61 2 31110-KYY-972 61 2 31120-KYY-971 31500-KYY-631 31500-KYY-971 31502-KYY-970 47 7 31600-KYY-971 48 1 31916-KPH-901 48 2 31917-KPH-901 48 3 48 4 48 5 4 113 PART NO. INDEX Part Number Address Page Ref. Part Number 32000 32100-KYY-610 32100-KYY-630 32100-KYY-780 32100-KYY-840 32100-KYY-970 32100-KYY-980 32106-KYY-970 32126-KYY-901 32127-KYY-901 32160-KYY-760 32160-KYY-900 32161-404-000 G14 J1 J1 J1 J1 J1 J1 J1 J1 J1 F3 F3 G7 103 5 103 5 103 5 103 5 103 5 103 5 103 6 103 7 103 8 52 21 52 21 61 3 33000 4 33100-KTJ-941 33101-KTJ-941 33108-KTJ-941 33117-KYY-901 33120-KTJ-941 33120-KYY-901 33122-KVX-601 33130-KTJ-941 33130-KYY-901 33150-KTJ-941 33301-KVJ-911 33301-SA0-741 33400-KYY-901 33400-KYY-970 33402-KTJ-870 33409-KVX-600 33410-KTJ-870 33450-KYY-901 33450-KYY-970 33600-KYY-901 33600-KYY-970 33650-KAF-000 33650-KYY-901 33650-KYY-970 33701-KYY-901 33701-KYY-970 33702-KCS-W70 33703-KYY-901 33703-KYY-970 33704-KTJ-C01 33705-KW7-900 33705-KYY-970 33709-KTJ-C20 33741-HB9-641 33741-KYY-841 33741-KYY-901 33742-KVR-G01 33742-KYY-970 114 33743-KYY-970 Address Page Ref. G1 G1 G1 G3 G1 G3 G3 G1 G3 G1 G3 G1 I13 I13 I13 I13 I13 I13 I13 I13 I13 I13 I13 I13 I15 I14 I14 I15 I14 I15 I15 I14 I15 I12 I12 G13 G14 I12 I12 G13 G14 G13 55 55 55 57 55 57 57 55 57 55 57 55 99 99 99 99 99 99 99 99 99 99 99 99 101 100 100 101 100 101 101 100 101 98 98 67 68 98 98 67 68 67 1 2 3 1 4 2 3 5 4 6 5 7 1 1 2 3 4 5 5 6 6 7 8 8 1 1 2 2 3 3 4 4 5 1 1 1 1 1 2 2 2 3 68 3 34000 34901-388-611 34901-KVJ-911 34906-447-711 34907-KVX-600 34908-KYA-601 34909-GGC-900 34910-GFM-901 G1 G3 I14 I15 I13 G4 G6 G4 G6 35000 35010-KYY-970 35010-KYY-980 35100-KYY-971 35100-KYY-980 35106-KVX-600 35121-KTT-890 35200-KYY-630 35200-KYY-840 35200-KYY-970 35200-KYY-980 35340-KWK-901 35350-KYY-971 35357-KYY-900 35358-KYY-900 35750-KYY-901 35753-KWS-900 35755-KYY-900 37220-KYY-970 37220-KYY-980 37223-KYY-970 37224-KYY-970 37224-KYY-980 37230-KYY-901 37230-KYY-980 37240-KYY-980 8 6 5 6 9 1 1 2 2 G4 G4 G6 G4 G4 G4 G6 G4 G6 G4 G4 G6 G6 G6 G6 58 3 58 4 60 3 58 5 58 6 58 7 60 4 58 8 60 5 58 9 58 10 60 6 60 7 60 8 60 9 38110-KYY-901 38301-KVX-601 38306-KYY-970 J1 J1 J1 103 9 103 10 103 11 Part Number Address Page Ref. 43000 40510-KYY-900 I9 40510-KYY-970ZB I7 40520-KYY-970ZB I7 40530-KYY-901 I7 I9 40531-KYY-901 I7 I9 40543-KYY-901 I7 I9 40545-001-000 I7 40546-KYY-900 I7 I9 41000 64 1 64 1 41200-KVX-600 64 2 64 2 41201-KYY-970 64 5 64 6 42000 61 6 61 6 61 4 42301-KYY-900 61 5 61 7 42303-KYY-900 90 8 90 9 42311-KYY-900 90 10 46 4 42313-KYY-900 50 11 42615-KYY-900 46 5 42620-KYY-900 38000 Address Page Ref. 40000 G10 G10 G10 G10 G10 G10 G7 G7 G7 G7 G7 I4 I4 I4 E13 F1 E13 37000 37111-KVX-600 37200-KYY-970 37200-KYY-980 37210-KYY-970 37215-KPN-J00 37215-KR1-760 55 57 100 101 99 58 60 58 60 Part Number K 2 95 93 93 93 95 93 95 93 95 93 93 95 1 1 2 3 2 4 3 5 4 6 7 5 43100-KYY-900ZA H5 43100-KYY-900ZB H5 43141-KRV-900 H5 43145-KRF-B40 H5 43151-KCW-870 H1 H5 43410-KYY-900 H5 43431-KYY-760 I7 43431-KYY-900 I7 I9 43434-ME1-670 H5 43451-KYY-900 I4 45145-KRF-B40 45158-KYY-760 45410-KVX-600 45435-121-010 45450-KYY-900 45450-KYY-970 45451-473-000 75 3 75 3 75 4 75 5 71 2 75 6 75 7 45517-KCS-W60 93 8 93 8 46000 95 6 75 8 46500-KYY-900 90 11 46510-KSP-900 44000 H6 H8 H6 H8 H6 H8 H6 H8 H6 H8 H5 H6 H8 H6 H8 42635-KYY-900ZA H6 42650-KYY-900ZB H6 42650-KYY-910ZA H8 42650-KYY-910ZB H8 42701-KWK-920 H6 42711-KWK-900 H6 H8 42711-KYA-600 H6 H8 42711-KYY-761 H6 H8 42712-KWK-900 H6 H8 42712-KYA-600 H6 H7 H8 H9 42712-KYY-761 H7 H9 42713-KWK-920 H2 H7 42713-KYY-761 H2 H7 2012.07.10 76 78 76 78 76 78 76 78 76 78 75 76 78 76 78 76 76 78 78 76 76 78 76 78 76 78 76 78 76 77 78 79 77 79 72 77 72 77 E 2 44301-KYY-900 2 3 44311-KYY-900 3 44620-400-000 H2 H4 H2 H4 H2 H4 44620-KRS-830 H2 H4 44635-KYY-900ZA H2 44650-KYY-900ZB H2 44650-KYY-910ZA H4 44650-KYY-910ZB H4 44701-KVX-700 H2 44711-KYA-600 H2 H4 44711-KYY-761 H2 H4 44711-KYY-971 H2 H4 44712-KVX-600 H2 H3 H4 44712-KYY-761 H3 H4 44712-KYY-971 H2 H3 H4 44713-KVX-600 H2 H7 44806-KST-900 H1 44808-107-720 H1 44830-KYY-761 G4 44830-KYY-901 G4 G6 4 4 5 5 6 6 2 7 7 8 8 9 10 9 9 11 12 10 12 10 12 10 13 11 13 13 11 11 45000 13 11 1 45010-KYY-900ZA H1 14 45010-KYY-900ZB H1 1 45134-250-000 H1 14 H5 45141-KVX-600 H1 Part Number Address Page Ref. H1 G12 H1 H1 G7 G7 G13 G14 G7 71 8 66 2 71 9 71 10 61 8 61 8 67 4 68 4 61 9 I4 I4 90 12 90 13 50000 72 74 72 74 72 74 72 74 72 72 74 74 72 72 74 72 74 72 74 72 73 74 73 74 72 73 74 72 77 71 71 58 58 60 2 1 3 2 4 3 4 3 5 6 4 4 7 8 5 8 5 8 5 9 9 6 9 6 9 9 6 1 14 3 4 11 11 10 71 71 71 75 71 5 5 6 9 7 50100-KYY-860 50100-KYY-970 50100-KYY-980 50301-KCS-W60 50315-H06-000 50315-KYY-900 50325-KYY-970 50326-KYY-970 50351-KYY-920 50400-KYY-900 50500-KYY-970 50505-KPN-A00 50526-KYY-970 50530-KYY-900 50531-KVX-600 50610-KYY-970 50661-KYY-900 50710-405-000 50710-KVX-A00 50712-405-000 50715-KSW-B00 50715-KYY-970 50725-KYY-970 J3 J2 J3 G11 G12 J2 J3 J2 J3 I16 I16 J2 J3 H12 I6 I6 I6 I6 I6 I5 I5 I5 J2 J3 I5 I5 I5 I5 105 104 105 65 66 104 105 104 105 102 102 104 105 82 92 92 92 92 92 91 91 91 104 105 91 91 91 91 1 1 1 2 3 2 2 3 3 4 5 4 4 1 1 2 3 4 5 1 2 3 5 5 4 5 6 7 51000 51400-KYY-781 51400-KYY-971 51401-KYY-901 51410-KYY-902 51412-GGC-901 51413-KPN-A00 51414-GFM-J11 51420-KYY-781 51420-KYY-971 51432-KRF-H71 51437-KRF-H71 G15 G15 G15 G15 G15 G15 G15 G15 G15 G15 G15 69 22 69 1 69 2 69 3 69 4 69 5 69 6 69 7 69 7 69 8 69 9 PART NO. INDEX Part Number 51440-KYY-901 51490-KYY-901 51500-KYY-761 51500-KYY-903 51520-KYY-761 51520-KYY-902 51611-KYY-761 51612-KTJ-C00 Address Page Ref. G15 G15 G15 G15 G15 G15 G16 G16 69 69 69 69 69 69 70 70 10 11 23 12 13 13 24 25 52000 52101-KYY-900 I7 I9 52170-KYY-900 I7 I9 52200-KYY-902 I9 52200-KYY-970ZA I7 52400-KYY-761 I10 52400-KYY-971 I10 52485-KRF-H71 I10 52487-KRF-H71 I10 93 9 95 7 93 10 95 8 95 9 93 11 96 1 96 1 96 2 96 3 53000 53100-KYY-770 G10 53100-KYY-970 G10 53140-KYY-970 G7 53166-KYY-970 G7 53167-GE4-000 G7 53168-KYY-920 G7 53171-402-700 G7 53171-KYY-760 G8 53171-KYY-900 G7 53172-402-700 G7 53172-KYY-760 G8 53172-KYY-920 G8 53175-KYY-900 G8 53178-KYY-900 G8 53180-KYY-760ZB G8 53181-KYY-760 G8 53182-KYY-760 G8 53190-KYY-760ZB G9 53192-KTJ-900 G8 53208-GFM-970 G3 53211-KCS-W60 G11 G12 53212-KCS-W60 G11 G12 53214-001-010 G11 G12 53216-KYY-900 G11 53219-KYY-760 G12 53219-KYY-900 G11 53219-KYY-970 G11 53220-074-000 G11 G12 53230-KYY-900ZB G10 53230-KYY-970ZA G10 53230-KYY-970ZB G10 64 64 61 61 61 61 61 62 61 61 62 62 62 62 62 62 62 63 62 57 65 66 65 66 65 66 65 66 65 65 65 66 64 64 64 17 7 10 11 12 13 14 32 15 16 33 17 18 19 34 35 36 37 20 7 3 4 4 5 5 6 6 7 7 8 9 8 8 9 9 Part Number Address Page Ref. 61100-KYY-760ZB G14 61100-KYY-900ZB G13 61100-KYY-900ZC G13 61100-KYY-900ZD G13 61100-KYY-900ZK G13 61100-KYY-970 G13 61102-KYY-760 G14 61102-KYY-900 G13 61103-357-000 I14 61103-KEJ-660 G13 61103-KYY-760 G14 61104-428-000 I15 61104-KEJ-660 G13 61104-KYY-760 G14 61200-KYY-760 G14 61300-KYY-920ZA J4 61300-KYY-920ZB J4 61300-KYY-970 G1 61302-KVX-700 G1 61303-198-D00 G1 61304-379-690 G1 61310-KYY-900 J4 61311-KYY-970 G1 61313-KYY-900 J4 61314-KYY-900 J4 61315-KVX-600 G1 61315-KYY-900 I13 61316-KVX-600 G2 61320-KYY-860 G2 68 67 67 67 67 67 68 67 100 67 68 101 67 68 68 106 106 55 55 55 55 106 55 106 106 55 99 56 56 64000 J4 106 77000 77200-KYY-900 77200-KYY-970 77201-KYY-900 Address Page Ref. 80000 61000 64615-KR1-860 Part Number H12 H11 H11 H12 77204-KYA-600 H11 H12 77206-KFN-850 H11 H12 77207-KYA-600 H11 H12 77215-KYY-600ZD H12 77215-KYY-760ZA H12 77215-KYY-760ZB H12 77215-KYY-900ZA H12 77215-KYY-900ZB H12 77215-KYY-900ZC H12 77215-KYY-920ZA H12 77218-KYY-900 H11 H12 82 81 81 82 81 82 81 82 81 82 82 82 82 82 82 82 82 81 82 5 5 5 5 5 5 6 6 6 7 7 7 8 8 9 1 1 9 10 11 12 2 13 3 4 14 10 15 18 80100-KYY-610 80100-KYY-760 80100-KYY-900 80100-KYY-970 80101-KYY-900 80102-KYY-900 80103-KYY-900 80103-KYY-970 80108-KYY-900 I12 I12 I12 I11 I12 I12 I13 I13 I12 98 3 98 3 98 3 97 1 98 4 98 5 99 11 99 11 98 6 81000 81200-KYY-860 81200-KYY-970 81220-KRF-E20 81220-KRF-N10 H13 H11 J6 J6 83 15 81 7 108 7 108 7 83000 83520-KYY-600ZA H14 83520-KYY-620ZA H14 83520-KYY-860ZA H14 83520-KYY-970ZA H14 83520-KYY-970ZB H14 83520-KYY-980ZA H14 83520-KYY-980ZB H14 83542-KPN-900 H14 83551-376-000 H14 83601-MN5-000 I15 83618-323-000 I16 83620-KYY-600ZA H14 83620-KYY-620ZA H14 5 83620-KYY-860ZA H14 83620-KYY-970ZA H14 83620-KYY-970ZB H14 83620-KYY-980ZA H14 2 83620-KYY-980ZB H14 1 83642-171-000 J5 2 3 84000 3 4 84701-KYY-970 I14 4 84704-KYY-970 I14 5 5 86000 6 7 86101-KYY-600ZB J8 7 86101-KYY-760ZA J10 7 86101-KYY-760ZB J10 7 86150-KYS-940 G4 J4 7 7 86171-KYY-900ZA J7 J8 7 J9 6 8 86171-KYY-900ZB J7 J8 J9 2012.07.10 84 84 84 84 84 84 84 84 84 101 102 84 84 84 84 84 84 84 107 1 1 1 1 1 1 1 2 3 8 6 4 4 4 4 4 4 4 1 100 100 7 8 K 3 Part Number 86171-KYY-900ZC J8 86172-KYY-900ZA J7 J8 J9 86172-KYY-900ZB J7 J8 J9 86172-KYY-900ZC J8 86173-KYY-760ZB J10 86173-KYY-760ZC J10 86173-KYY-900ZA J7 J9 86173-KYY-900ZB J7 J9 86174-KYY-760ZA J10 86174-KYY-760ZB J10 86174-KYY-900ZA J7 J9 86174-KYY-900ZB J7 J9 86201-KYY-600ZF J8 86201-KYY-760ZA J10 86201-KYY-760ZB J10 86202-KYY-600ZF J8 86202-KYY-760ZA J10 86202-KYY-760ZB J10 86613-KYY-900ZA J9 86613-KYY-900ZB J9 86771-KYY-900ZA J8 86771-KYY-900ZB J8 86771-KYY-900ZC J8 86771-KYY-900ZF J9 86831-KYY-970ZA J7 J9 86831-KYY-970ZB J7 J9 86832-KYY-970ZA J7 J9 86832-KYY-970ZB J7 J9 86833-KYY-600ZA J8 J10 86833-KYY-620ZA J8 86833-KYY-860ZA J10 86833-KYY-970ZA J7 86833-KYY-980ZA J9 87000 110 1 112 1 87505-KYY-600 112 1 87505-KYY-780 58 12 87505-KYY-860 106 6 87505-KYY-971 109 1 87506-KYY-630 110 2 87506-KYY-970 111 1 87507-MCW-D20 109 1 87507-MEE-761 110 2 87509-KVR-G00 111 1 87512-KYY-970 E Address Page Ref. J6 J6 J6 J6 J6 J6 J6 J6 J6 J6 110 109 110 111 109 110 111 110 112 112 109 111 109 111 112 112 109 111 109 111 110 112 112 110 112 112 111 111 110 110 110 111 109 111 109 111 109 111 109 111 110 112 110 112 109 111 2 2 3 2 2 3 2 3 2 2 3 3 3 3 3 3 4 4 4 4 2 4 4 3 5 5 5 5 1 1 1 6 5 7 5 7 6 8 6 8 4 7 5 6 7 9 108 108 108 108 108 108 108 108 108 108 1 1 1 1 2 2 3 3 4 5 Part Number Address Page Ref. 87560-KYY-600ZA J6 87560-KYY-600ZB J6 87560-KYY-970ZA J6 108 108 108 6 6 6 G8 G8 G8 G8 G8 62 62 62 62 62 21 22 22 23 23 J5 J5 107 107 2 3 E4 F1 G14 G14 E4 E2 J2 J3 F1 E13 G6 E2 E9 E6 E6 E10 E10 G3 H15 H14 G10 H12 J2 J3 I1 I2 I6 H15 H16 I11 I16 E2 I14 I15 J1 G9 G8 G15 G10 I14 37 50 68 68 37 35 104 105 50 46 60 35 42 39 39 43 43 57 85 84 64 82 104 105 87 88 92 85 86 97 102 35 100 101 103 63 62 69 64 100 12 12 10 11 13 15 6 6 13 6 11 16 11 13 14 4 5 8 11 5 10 9 7 7 9 9 6 12 13 2 7 17 9 9 12 38 24 14 11 10 88000 88113-GN5-900 88210-KYY-900 88210-KYY-970 88220-KYY-900 88220-KYY-970 89000 89215-KSH-900 89216-KRM-860 90000 90002-KRM-840 90003-KVS-900 90004-GHB-610 90004-GHB-670 90012-KYY-900 90014-KYY-900 90019-399-010 90022-KRM-840 90031-KYY-900 90035-GFM-901 90035-KRM-840 90050-KFL-850 90081-035-000 90082-KYY-900 90084-KTT-900 90087-KRM-840 90103-GFM-970 90104-964-000 90104-KYY-900 90104-MJ1-000 90106-KYY-900 90107-449-000 90107-KWK-900 90109-KCW-870 90111-162-000 90111-GFC-J31 90113-GFC-J31 90113-KYY-760 90113-KYY-900 90116-KRF-H71 90117-383-000 90117-KCS-650 4 115 PART NO. INDEX Part Number 90119-KTT-900 90123-KRM-860 90123-KYY-901 90132-KB5-920 90201-GCC-000 90202-KRM-840 90206-001-000 90301-473-003 90301-GFM-890 90301-KEJ-900 90301-KVX-600 90301-KYY-900 90301-MG8-000 90302-KRS-830 90302-KYA-601 90302-KYY-900 90304-159-000 90304-KYA-601 90304-VM0-770 90305-KSP-900 90305-KYA-601 90306-KYA-601 90307-GFM-970 90311-KSH-900 4 90321-KTJ-900 90401-GFM-900 90401-KTJ-900 90401-KYY-900 90403-KPH-900 90404-KYY-900 90407-259-000 90412-187-000 90412-KPH-900 90417-KRM-840 90432-KPT-A00 90439-GFM-970 90441-KRM-840 90451-KGH-900 90454-KPH-900 90455-KWS-900 90457-KRM-840 90461-035-000 90461-459-010 90463-KRM-840 116 Address Page Ref. I9 G15 G15 J2 J3 E2 E9 E12 E4 G13 G14 I12 I12 G13 G14 I12 I10 G8 I12 I7 I9 H5 G8 G10 H7 H9 I6 I1 I2 H5 H1 I8 I9 G3 H15 H16 I16 G8 E2 I15 E6 E9 E6 E13 E15 E15 F1 E9 E12 E11 E13 F2 F2 E12 F1 E15 E15 E1 E6 95 69 69 104 105 35 42 45 37 67 68 98 98 67 68 98 96 62 98 93 95 75 62 64 77 79 92 87 88 75 71 94 95 57 85 86 102 62 35 101 39 42 39 46 48 48 50 42 45 44 46 51 51 45 50 48 48 34 39 10 15 16 8 8 18 12 11 14 9 12 7 8 9 12 7 4 25 8 12 11 10 29 12 15 12 7 10 10 11 11 13 12 9 13 14 8 26 19 10 15 13 16 7 15 14 14 14 12 3 8 8 9 13 15 16 17 3 17 Part Number 90475-KWB-600 90501-KYY-970 90502-KVX-600 90502-KYY-900 90503-011-000 90505-425-000 90505-KRM-860 90521-028-000 90521-KSP-900 90525-KYY-970 90544-KF0-000 90544-KRF-H71 90559-KYY-900 90601-KYY-900 90602-KYY-900 90605-KYY-900 90651-KRF-H71 90652-KRF-S00 90677-GFM-970 90701-KVR-C00 90702-KRM-840 90703-KWS-900 90741-003-010 90741-KGH-900 Address Page Ref. E8 E6 G13 I10 J4 G10 H5 I4 I6 G15 G5 E6 G15 H5 H7 H9 E15 E15 F2 G15 H10 I12 J4 E2 E7 E8 E10 E12 E13 E14 E14 41 39 67 96 106 64 75 90 92 69 59 39 69 75 77 79 48 48 51 69 80 98 106 35 40 41 43 45 46 47 47 91000 91001-KWS-901 91001-KYY-901 91004-KYY-901 91005-KYY-901 91006-KYY-901 91203-KSP-911 91203-KYY-901 91204-KSP-911 91204-KWB-601 91204-KYY-901 91205-KYY-901 91251-GK4-003 91251-GK4-005 91251-KYY-900 91254-KRF-H71 91256-KK3-840 91257-230-003 91257-230-005 91303-KRM-840 91303-KYY-900 91305-KYY-900 91307-035-000 E14 E14 E15 E15 E15 E13 E13 E8 E15 E15 E8 H1 H1 H3 H4 G15 G5 H7 H9 H7 H9 E10 E8 E10 E8 47 47 48 48 48 46 46 41 48 48 41 71 71 73 74 69 59 77 79 77 79 43 41 43 41 7 18 10 5 7 13 12 14 8 17 13 19 18 13 16 13 18 19 10 19 13 9 8 20 3 8 6 14 9 8 9 Part Number 91312-107-000 91313-KVR-C00 91351-KRF-H71 91352-671-003 91352-671-004 91352-KSP-900 91406-KVX-600 91510-KYA-600 Address Page Ref. E13 E2 G15 G5 G6 G5 G6 H7 H9 H15 H16 H12 J4 46 35 69 59 60 59 60 77 79 85 86 82 106 11 21 21 14 12 14 12 18 15 14 15 10 9 92000 92101-06010-0A E15 92101-08028-0A H11 H12 92800-12000 E13 92811-10000 H5 92812-10000 I8 92812-20000 I8 I9 92915-10025-0E H7 H9 48 81 82 46 75 94 94 95 77 79 24 8 11 12 14 14 14 13 19 16 68 70 99 62 62 85 86 59 53 53 54 53 54 56 59 60 100 45 101 59 60 86 102 86 83 98 60 13 26 12 27 28 15 16 15 22 23 19 24 20 16 16 13 11 15 11 17 14 17 9 18 12 10 15 93000 93404-06020-00 93500-03020-0G 93500-04012-1G 93500-05020-0G 93500-05025-0A 10 93500-05025-0G 10 20 93891-04012-00 21 93892-04010-18 22 93892-04018-08 10 10 93892-05012-18 9 23 93892-05016-07 23 93901-22320 9 12 93901-24710 12 93901-34120 10 93901-44580 7 93903-24320 20 14 93903-25380 17 14 93903-25580 17 93903-34320 14 7 93903-35320 10 8 11 G14 G16 I13 G8 G8 H15 H16 G5 F4 F4 F5 F4 F5 G2 G5 G6 I14 E12 I15 G5 G6 H16 I16 H16 H13 I12 G6 2012.07.10 E K 4 Part Number Address Page Ref. 94000 94001-06000-0S I8 I9 94001-06080-0S G5 94001-08080-0S H5 I8 I9 94001-10000-0S G8 94050-06000 G8 94050-06080 H1 I14 94050-08000 I1 94050-10000 I2 I13 J2 J3 94050-12000 E11 94101-05800 I4 94101-06000 I5 94101-08800 I8 I9 94102-12000 I10 94103-08000 I1 94103-10000 I2 94111-10800 I8 I9 94201-16150 I5 94201-20150 H5 I4 I8 I9 94201-30250 I6 94301-08100 E1 94510-14000 F1 94510-18000 F2 94540-06018 E12 94 95 59 75 94 95 62 62 71 100 87 88 99 104 105 44 90 91 94 95 96 87 88 94 95 91 75 90 94 95 92 34 50 51 45 15 14 18 15 16 15 29 30 13 12 11 11 13 9 9 4 15 8 17 16 6 12 12 18 17 9 16 16 19 18 9 4 16 11 16 E2 F4 F5 95002-02130 H15 H16 95002-02659 F4 F5 95005-35400-50 F4 F5 95011-61000 I1 I2 95011-64000 H13 95014-21201 G10 95014-73100 I4 95015-32001 H1 I4 95015-42000 H1 I4 95015-81000 I5 95701-06008-00 95701-06012-07 95701-06014-00 95701-06014-08 95701-06016-00 95701-06016-08 Address Page Ref. I8 J1 E12 J1 E13 I12 I16 J1 I4 E2 G8 J4 E6 I15 I14 E3 H1 H5 H11 H13 I5 G2 G11 G12 H10 I4 I5 I1 I10 I3 J2 J3 J3 J2 J3 J2 J3 94 103 45 103 46 98 102 103 90 35 62 106 39 101 100 36 71 75 81 83 91 56 65 66 80 90 91 87 96 89 104 105 105 104 105 104 105 20 13 17 14 13 11 10 15 20 23 31 10 20 12 13 24 16 17 9 14 11 17 10 9 14 21 12 14 7 14 10 10 10 11 11 12 12 96001-06012-07 G11 G12 96001-06014-00 E1 E6 E13 96001-06016-00 E11 96001-06022-00 E11 96001-06025-00 E1 E3 96001-06028-00 G13 96001-06030-00 E10 96001-06035-00 E8 E10 E12 G13 96001-06040-00 E13 96001-06060-00 E10 E13 96001-06110-00 E3 65 66 34 39 46 44 44 34 36 67 43 41 43 45 67 46 43 46 36 11 10 5 21 14 5 6 6 25 11 9 12 10 18 12 15 11 16 26 95701-06020-08 95701-06022-00 95701-06022-07 95701-06022-08 95701-06025-00 95701-06025-08 95701-06030-00 95701-06032-00 95701-06035-08 95701-08016-08 95701-08018-08 95701-08022-08 95701-08035-07 95701-08035-08 95701-08045-00 95801-08045-08 95801-10035-08 95801-10055-08 95801-10065-08 95801-10075-08 95801-10085-08 95801-10095-08 96000 95000 95002-02070 95002-02089 Part Number 35 53 54 85 86 53 54 53 54 87 88 83 64 90 71 90 71 90 91 22 25 21 16 19 26 22 27 23 13 13 13 16 17 14 18 15 19 10 PART NO. INDEX Part Number Address Page Ref. 96100-62000-00 E9 96140-63010-10 H3 H4 96140-63020-10 H7 H9 96150-60040-10 H7 H9 96211-08000 I4 96220-30085 F1 96220-30158 E12 42 73 74 77 79 77 79 90 50 45 15 11 8 20 17 21 18 22 17 19 77 73 73 77 22 12 13 23 Part Number Address Page Ref. Part Number Address Page Ref. K 5 Part Number Address Page Ref. Part Number Address Page Ref. 97000 97284-52164-R0 97334-41163-P0 97600-41162-P0 97605-52163-R0 H7 H3 H3 H7 98000 98200-11500 98200-12000 98200-21500 J1 J1 J1 98200-22000 J1 103 16 103 17 103 16 18 103 17 19 99000 99001-10120 99001-10140 99001-12170 99001-14170 99003-10000 99003-30000 99006-12000 99006-19000 99006-22000 99008-01600 99101-KST-1000 99101-KTT-0980 99102-GBE-1020 99103-GW3-0380 99103-KTT-0380 J5 J5 J5 J5 J5 J5 J5 J5 J5 J5 F5 F4 F4 F4 F5 107 107 107 107 107 107 107 107 107 107 54 53 53 53 54 4 5 6 7 8 9 10 11 12 13 24 28 28 29 25 4 117 2012.07.10 E L 1 PART NAME INDEX Part name Address Page Ref. [A ] ADJUSTER COMP., CHAIN •••••••• I7 I9 ARM ASSY., KICK STARTER •••••• I4 ARM COMP., CAM CHAIN TENSIONER E6 ARM COMP., IN. VALVE ROCKER •• E4 ARM COMP., RR. BRAKE STOPPER • I7 I9 ARM, FR. BRAKE ••••••••••••••• H1 ARM, RR. BRAKE ••••••••••••••• H5 AXLE, FR. WHEEL •••••••••••••• H2 H4 AXLE, RR. WHEEL •••••••••••••• H6 H8 93 95 90 39 37 93 95 71 75 72 74 76 78 5 4 5 3 3 8 6 9 7 2 1 4 4 [B ] 5 118 BAG, OWNERS MANUAL ••••••••••• J5 BAG, TOOL, 160MM ••••••••••••• J5 BALL ASSY., STEEL, #6X21 ••••• G11 G12 BALL, STEEL, #8 •••••••••••••• I4 BAND A, AIR CLEANER CONNECTING TUBE H15 H16 BAND B1, WIRE •••••••••••••••• G7 BAND, BATTERY •••••••••••••••• I16 BAND, FR. FORK BOOT •••••••••• G16 BAND, INSULATOR •••••••••••••• E2 BAND, WIRE HARNESS ••••••••••• E2 BAR COMP., SIDE STAND •••••••• I6 BAR COMP., STEP •••••••••••••• I5 BAR, PILLION STEP •••••••••••• I5 BASE COMP., TAILLIGHT •••••••• I14 I15 BATTERY •••••••••••••••••••••• I16 BEARING, RADIAL BALL, 6001 ••• E15 BEARING, RADIAL BALL, 6004UU • H7 H9 BEARING, RADIAL BALL, 6200 ••• E9 BEARING, RADIAL BALL, 6201 ••• E15 BEARING, RADIAL BALL, 6203 ••• E15 BEARING, RADIAL BALL, 6301U •• H3 H4 BEARING, RADIAL BALL, 6302U •• H7 H9 BEARING, RADIAL BALL, 63/22 •• E14 BOAD COMP., L. PILLION STEP •• I5 BOAD COMP., R. PILLION STEP •• I5 BODY COMP., FRAME •••••••••••• J2 J3 BOLT-WASHER, 6X20 •••••••••••• G14 BOLT A, BRAKE STOPPER •••••••• H5 BOLT A, BRAKE STOPPER ARM •••• I8 I9 BOLT A, STOPPER ARM •••••••••• I8 BOLT, ADJUSTER ••••••••••••••• G3 BOLT, BODY COVER SETTING ••••• I1 107 107 65 66 90 1 13 1 1 22 85 86 61 102 70 35 35 92 91 91 100 101 102 48 77 79 42 48 48 73 74 77 79 47 91 91 104 105 68 75 94 95 94 57 87 9 11 3 5 25 7 17 4 1 5 3 2 2 21 21 18 15 20 22 11 8 20 17 10 7 6 1 1 13 14 14 13 14 8 9 Part name BOLT, BOLT, BOLT, BOLT, Address BODY COVER SETTING•••••• CYLINDER STUD ••••••••••• DRAIN PLUG, 12MM•••••••• FLANGE, 10X110 •••••••••• BOLT, FLANGE, 10X130 •••••••••• BOLT, FLANGE, 10X35 ••••••••••• BOLT, FLANGE, 10X55 ••••••••••• BOLT, FLANGE, 10X65 ••••••••••• BOLT, FLANGE, 10X75 ••••••••••• BOLT, FLANGE, 10X85 ••••••••••• BOLT, FLANGE, 10X95 ••••••••••• BOLT, FLANGE, 5X14 •••••••••••• BOLT, FLANGE, 6MM ••••••••••••• BOLT, FLANGE, 6X110 ••••••••••• BOLT, FLANGE, 6X12 •••••••••••• BOLT, FLANGE, 6X14 •••••••••••• BOLT, FLANGE, 6X16 •••••••••••• BOLT, FLANGE, 6X20 •••••••••••• BOLT, FLANGE, 6X22 •••••••••••• BOLT, FLANGE, 6X25 •••••••••••• BOLT, FLANGE, 6X28 •••••••••••• BOLT, FLANGE, 6X30 •••••••••••• BOLT, FLANGE, 6X32 •••••••••••• BOLT, FLANGE, 6X35 •••••••••••• BOLT, FLANGE, 6X40 •••••••••••• 2012.07.10 I2 E13 E13 J2 J3 J2 J3 I10 I3 J2 J3 J3 J2 J3 J2 J3 E4 H15 H16 I9 I11 I16 E3 G11 G12 G14 J1 E1 E6 E12 E13 J1 E11 E13 I12 I16 J1 I4 E2 E11 G8 J4 E1 E3 E6 G14 I14 I15 G10 G13 E3 E10 H1 E8 E10 E12 G13 H5 E13 E Page Ref. 88 46 46 104 105 104 105 96 89 104 105 105 104 105 104 105 37 85 86 95 97 102 36 65 66 68 103 34 39 45 46 103 44 46 98 102 103 90 35 44 62 106 34 36 39 68 100 101 64 67 36 43 71 41 43 45 67 75 46 9 6 12 6 6 8 8 7 14 10 10 10 11 11 12 12 12 12 13 10 2 7 26 11 10 10 13 5 21 17 14 14 5 13 11 10 15 20 23 6 31 10 6 25 20 11 13 12 11 11 24 9 16 12 10 18 12 17 15 Part name Address Page Ref. BOLT, FLANGE, 6X60•••••••••••• E10 E13 BOLT, FLANGE, 6X8••••••••••••• I8 BOLT, FLANGE, 8X16•••••••••••• H11 H13 BOLT, FLANGE, 8X18•••••••••••• I5 BOLT, FLANGE, 8X19•••••••••••• G10 BOLT, FLANGE, 8X22•••••••••••• G2 BOLT, FLANGE, 8X35•••••••••••• G11 G12 H10 I4 BOLT, FLANGE, 8X45•••••••••••• I1 I5 BOLT, FR. FORK•••••••••••••••• G15 43 46 94 81 83 91 64 56 65 66 80 90 87 91 69 BOLT, HANDLE LEVER PIVOT•••••• G8 G9 BOLT, HELMET HOLDER SETTING••• J2 J3 BOLT, HEX., 6X10•••••••••••••• E15 BOLT, HEX., 6X20•••••••••••••• F1 BOLT, HEX., 8X28•••••••••••••• H11 H12 BOLT, SEALING, 14MM••••••••••• E6 BOLT, SOCKET, 8X30•••••••••••• G15 BOLT, SPECIAL FLANGE, 6X25•••• E9 BOLT, SPECIAL, 6X21••••••••••• E2 BOLT, STUD, 10X25••••••••••••• H7 H9 BOLT, STUD, 8X22•••••••••••••• E2 BOLT, SWINGARM PIVOT•••••••••• I7 I9 BOLT, WASHER, 8X22•••••••••••• E6 BOLT, WIRE ADJUSTING•••••••••• G8 BOOT, FR. FORK•••••••••••••••• G16 BOOT, HEADLIGHT STAY LOWER•••• G2 BOOT, HEADLIGHT STAY UPPER•••• G1 BOX, BATTERY•••••••••••••••••• I16 BRACKET, L. HANDLE LEVER•••••• G8 BRACKET, NUMBER PLATE••••••••• I14 BRACKET, R. HANDLE LEVER•••••• G7 BRIDGE, FORK TOP•••••••••••••• G10 62 63 104 105 48 50 81 82 39 69 42 35 77 79 35 93 95 39 62 70 56 55 102 62 100 61 64 BULB•••••••••••••••••••••••••• G1 BULB, HEADLIGHT••••••••••••••• G1 G3 BULB, POSITION LIGHT•••••••••• G3 BULB, TAIL & STOP LIGHT••••••• I14 I15 BULB, WEDGE BASE•••••••••••••• G4 55 55 57 57 100 101 58 G6 BULB, WINKER•••••••••••••••••• I13 BUSH, 15MM•••••••••••••••••••• E15 BUSH, RUBBER UPPER•••••••••••• I10 60 99 48 96 11 16 20 9 14 11 10 17 10 9 14 21 14 12 15 16 24 38 7 7 24 12 8 11 13 14 11 15 19 16 16 9 7 14 20 24 15 14 4 17 7 15 8 9 7 8 6 5 5 6 1 2 1 2 9 3 2 L 2 PART NAME INDEX Part name Address Page Ref. [C ] CABLE ASSY., FR. BRAKE ••••••• G7 CABLE ASSY., SPEEDOMETER ••••• G4 G6 CABLE COMP., CLUTCH •••••••••• G7 CABLE COMP., FR. BRAKE ••••••• G7 CABLE SET, THROTTLE •••••••••• G7 CAMSHAFT COMP. ••••••••••••••• E4 CAM, FR. BRAKE ••••••••••••••• H1 CAM, RR. BRAKE ••••••••••••••• H5 CAP ASSY., NOISE SUPPRESSOR •• J1 CAP COMP., FUEL FILLER ••••••• H10 CAP, 14MM •••••••••••••••••••• E10 CAP, 32MM •••••••••••••••••••• E10 CAP, CHAIN CASE PEEP HOLE •••• I7 CAP, INTAKE •••••••••••••••••• E2 CAP, LOCK NUT •••••••••••••••• G8 CAP, PIPE END •••••••••••••••• J2 J3 CAP, SPECIAL ••••••••••••••••• G3 CAP, SWINGARM END •••••••••••• I7 I9 CARBURETOR ASSY. ••••••••••••• F3 F5 CARRIER COMP., RR. ••••••••••• H11 H13 CASE ASSY. ••••••••••••••••••• G6 CASE COMP., METER •••••••••••• G4 CASE SUB ASSY., AIR CLEANER •• H15 H16 CASE, DRIVE CHAIN •••••••••••• I9 CASE, DRIVE CHAIN LOWER •••••• I7 CASE, DRIVE CHAIN UPPER •••••• I7 CASE, FUSE ••••••••••••••••••• J1 CASE, HEADLIGHT •••••••••••••• CASE, LOWER •••••••••••••••••• CASE, L. BOTTOM •••••••••••••• CASE, R. BOTTOM •••••••••••••• CENTER, CLUTCH ••••••••••••••• CHAIN, CAM ••••••••••••••••••• CHAIN, DRIVE ••••••••••••••••• CHAMBER SET, FLOAT ••••••••••• CIRCLIP, 17MM •••••••••••••••• CIRCLIP, 20MM •••••••••••••••• CIRCLIP, EXTERNAL, 14MM •••••• CIRCLIP, EXTERNAL, 18MM •••••• CLAMP •••••••••••••••••••••••• CLAMPER, FUEL HOSE ••••••••••• CLAMP, TUBE •••••••••••••••••• CLIP, HEADLIGHT •••••••••••••• CLIP, KICK STARTER ARM ••••••• G1 G4 G15 G15 E9 E6 I7 I9 F3 F5 E15 E15 F1 F2 G4 G6 E2 H15 H16 G3 I4 61 58 60 61 61 61 37 71 75 103 80 43 43 93 35 62 104 105 57 93 95 52 54 81 83 60 58 85 86 95 93 93 103 55 58 69 69 42 39 93 95 52 54 48 48 50 51 58 60 35 85 86 57 90 8 11 10 2 8 1 2 7 4 3 11 4 5 6 13 21 2 3 2 3 1 7 5 15 13 7 15 5 5 5 5 1 2 1 7 8 9 9 13 7 3 2 3 2 4 4 18 19 16 11 7 4 11 14 15 7 4 Part name Address CLIP, PISTON PIN, 12MM•••••••• E14 CLIP, TUBE•••••••••••••••••••• E2 F4 CLIP, VALVE GUIDE••••••••••••• COCK ASSY., FUEL•••••••••••••• COIL ASSY., IGNITION •••••••••• COLLAR, 20MM•••••••••••••••••• COLLAR, AIR CLEANER ••••••••••• COLLAR, CAM CHAIN ROLLER•••••• COLLAR, CAM CHAIN TENSIONER••• COLLAR, FR. AXLE DISTANCE ••••• COLLAR, COLLAR, COLLAR, COLLAR, COLLAR, FR. FR. FR. FR. FR. FENDER•••••••••••• FENDER MOUNTING••• LOWER FENDER MOUNT UPPER FENDER MOUNT WHEEL SIDE•••••••• COLLAR, COLLAR, COLLAR, COLLAR, COLLAR, COLLAR, COLLAR, COLLAR, COLLAR, FR. WINKER•••••••••••• FUEL TANK MOUNT••••••• HEADLIGHT CASE•••••••• HEADLIGHT RR. COVER••• HEADLIGHT SETTING ••••• KICK SPRING ••••••••••• KNUCKLE GUARD••••••••• KNUCKLE GUARD MOUNT••• L. RR. WHEEL SIDE ••••• COLLAR, MUFFLER MOUNTING•••••• 47 35 53 F5 54 H10 H15 H16 E2 H10 J1 E15 I16 E6 E6 H2 H4 I15 G13 G14 G14 H2 H4 I13 H10 G1 J4 G1 F2 G8 G8 H6 H8 I1 80 85 86 35 80 103 48 102 39 39 72 74 101 67 68 68 72 74 99 80 55 106 55 51 62 62 76 78 87 I2 88 COLLAR, NUMBER PLATE BRACKET•• I14 COLLAR, PRIMARY DRIVE GEAR •••• E14 COLLAR, RR. AXLE DISTANCE ••••• H6 H8 COLLAR, RR. BRAKE PANEL SIDE•• H5 COLLAR, RR. FENDER•••••••••••• I12 COLLAR, RUBBER BUSH UPPER ••••• I10 COLLAR, SEAT MOUNTING••••••••• H11 H12 CONTACT, NEUTRAL SWITCH••••••• E13 COTTER, VALVE••••••••••••••••• E4 COUNTERSHAFT•••••••••••••••••• E15 COVER ASSY., HEADLIGHT RR. •••• J4 COVER COMP., CYLINDER HEAD •••• E1 COVER COMP., L. RR. ••••••••••• E10 COVER COMP., R. CRANKCASE ••••• E8 COVER SET, L. SIDE •••••••••••• H14 COVER SET, R. SIDE •••••••••••• H14 COVER SUB ASSY., AIR CLEANER•• H16 COVER, AIR CLEANER CASE••••••• H15 COVER, COMBINATION SWITCH ••••• G10 2012.07.10 Page Ref. E 100 47 76 78 75 98 96 81 82 46 37 48 106 34 43 41 84 84 86 85 64 5 22 25 26 21 22 13 16 19 2 2 2 13 1 6 5 4 3 7 7 7 8 3 2 7 8 10 4 12 5 35 36 6 6 7 8 7 8 8 6 8 8 2 6 3 2 3 4 11 2 2 1 2 1 4 1 9 4 5 Part name Address COVER, CYLINDER HEAD L. SIDE•• E2 COVER, L. CRANKCASE••••••••••• E10 COVER, L. HANDLE LEVER•••••••• G7 G8 COVER, MUFFLER•••••••••••••••• I1 I2 COVER, OIL FILTER••••••••••••• E12 COVER, R. HANDLE LEVER•••••••• G7 G8 COVER, SOCKET••••••••••••••••• G3 COWL SET, RR.••••••••••••••••• H12 CRANKCASE COMP., L.••••••••••• E13 CRANKCASE COMP., R.••••••••••• E13 CRANKSHAFT COMP.•••••••••••••• E14 CUP SET, FUEL STRAINER•••••••• H10 CUSHION ASSY., RR.•••••••••••• I10 CUSHION, FR. FUEL TANK•••••••• H10 CYLINDER COMP.•••••••••••••••• E7 C.D.I. UNIT••••••••••••••••••• J1 Page Ref. 35 43 61 62 87 88 45 61 62 57 82 46 46 47 80 96 80 40 103 4 1 16 33 5 5 10 14 32 3 7 2 1 1 4 1 10 1 1 76 78 42 42 46 34 41 43 45 35 40 107 107 50 85 86 73 74 71 75 65 66 1 1 5 4 9 4 8 6 14 20 3 8 9 4 3 4 10 7 6 9 5 6 86 85 58 106 45 1 1 12 6 16 98 98 67 68 3 4 5 9 [D ] DAMPER SET, WHEEL••••••••••••• H6 H8 DISK B, CLUTCH FRICTION••••••• E9 DISK, CLUTCH FRICTION••••••••• E9 DOWEL PIN, 10X14•••••••••••••• E13 DOWEL PIN, 8X10••••••••••••••• E1 DOWEL PIN, 8X14••••••••••••••• E8 E10 E12 DOWEL PIN, SPECIAL, 8X14•••••• E2 E7 DRIVER 1, PLUS SCREW•••••••••• J5 DRIVER 3, MINUS SCREW••••••••• J5 DRUM, GEARSHIFT••••••••••••••• F1 DUCT, AIR CLEANER••••••••••••• H15 H16 DUST SEAL, 21X37X7•••••••••••• H3 H4 DUST SEAL, BRAKE CAM•••••••••• H1 H5 DUST SEAL, STEERING HEAD•••••• G11 G12 [E ] ELEMENT COMP., AIR CLEANER•••• H16 ELEMENT, AIR CLEANER•••••••••• H15 EMBLEM, PRODUCT••••••••••••••• G4 J4 E-RING, 6MM••••••••••••••••••• E12 [F ] FENDER A, RR.••••••••••••••••• FENDER B, RR.••••••••••••••••• FENDER, FR.••••••••••••••••••• FENDER, FR. LOWER••••••••••••• I12 I12 G13 G14 5 119 L 3 PART NAME INDEX Part name Address FENDER, FR. UPPER •••••••••••• FENDER, RR. •••••••••••••••••• FILTER, CUP •••••••••••••••••• FLANGE SUB ASSY., RR. DRIVEN • Page Ref. G14 I11 H10 H6 H8 H2 H7 F3 F5 E11 G15 68 97 80 76 78 72 77 52 54 44 69 FORK ASSY., R. FR. ••••••••••• G15 69 FLAP, TIRE ••••••••••••••••••• FLOAT SET •••••••••••••••••••• FLYWHEEL COMP. ••••••••••••••• FORK ASSY., L. FR. ••••••••••• FORK, L. GEARSHIFT ••••••••••• FORK, R. GEARSHIFT ••••••••••• FUSE ••••••••••••••••••••••••• FUSE A ••••••••••••••••••••••• FUSE B ••••••••••••••••••••••• F1 F1 J1 J1 J1 50 50 103 103 103 5 1 6 7 7 1 14 3 3 1 12 23 1 22 2 1 16 17 16 17 18 19 [G ] 5 120 GASKET B, HEAD COVER ••••••••• E12 GASKET SET ••••••••••••••••••• F3 F5 GASKET, CYLINDER ••••••••••••• E7 GASKET, CYLINDER HEAD •••••••• E2 GASKET, EX. PIPE ••••••••••••• I1 I2 GASKET, FLOAT CHAMBER •••••••• F3 F5 GASKET, HEAD COVER ••••••••••• E1 GASKET, L. CRANKCASE COVER ••• E10 GASKET, L. CYLINDER HEAD SIDE COVER E2 GASKET, OIL FILTER COVER ••••• E12 GASKET, OIL PUMP ••••••••••••• E12 GASKET, R. CRANKCASE COVER ••• E8 GAUGE, OIL LEVEL ••••••••••••• E8 GEAR, COUNTERSHAFT FIRST ••••• E15 GEAR, COUNTERSHAFT FOURTH •••• E15 GEAR, COUNTERSHAFT SECOND •••• E15 GEAR, COUNTERSHAFT THIRD ••••• E15 GEAR, MAINSHAFT FOURTH ••••••• E15 GEAR, MAINSHAFT SECOND ••••••• E15 GEAR, MAINSHAFT THIRD •••••••• E15 GEAR, OIL PUMP DRIVEN •••••••• E12 GEAR, PRIMARY DRIVE •••••••••• E14 GEAR, SPEEDOMETER •••••••••••• H1 GRIP COMP., THROTTLE ••••••••• G7 GRIP, L. HANDLE •••••••••••••• G7 GROMMET, SIDE COVER •••••••••• H14 45 52 54 40 35 87 88 52 54 34 43 1 1 1 2 3 1 1 18 16 2 3 35 45 45 41 41 48 48 48 48 48 48 48 45 47 71 61 61 84 I15 GUARD, L. KNUCKLE •••••••••••• G8 GUARD, R. KNUCKLE •••••••••••• G9 101 62 63 5 9 3 2 3 4 10 6 8 9 5 7 4 7 3 10 11 2 3 8 34 37 Part name Address GUIDE COMP., CABLE•••••••••••• G12 GUIDE, CLUTCH OUTER ••••••••••• E9 GUIDE, FR. FENDER CABLE••••••• G13 G14 GUIDE, FR. FORK••••••••••••••• G15 Page Ref. 66 42 67 68 69 2 2 4 4 6 107 103 55 55 57 35 10 5 1 4 2 1 39 52 64 104 105 85 86 61 52 54 103 61 61 72 76 9 12 16 5 5 7 8 9 19 17 9 12 13 5 9 71 75 35 35 8 5 6 9 [H ] HANDLE, EYE WRENCH, 12MM •••••• HARNESS, WIRE ••••••••••••••••• HEADLIGHT ASSY.••••••••••••••• HEADLIGHT UNIT •••••••••••••••• J5 J1 G1 G1 G3 HEAD COMP., CYLINDER •••••••••• E2 HEAD, CAM CHAIN TENSIONER PUSH ROD E6 HEATER ONLY••••••••••••••••••• F3 HOLDER A2, HANDLE PIPE UPPER•• G10 HOLDER ASSY., HELMET •••••••••• J2 J3 HOLDER COMP., ELEMENT GUARD••• H15 HOLDER SUB ASSY., AIR CLEANER• H16 HOLDER, MASTER CYLINDER ••••••• G7 HOLDER, NEEDLE JET •••••••••••• F3 F5 HORN COMP.•••••••••••••••••••• J1 HOUSING, THROTTLE ••••••••••••• G7 HOUSING, UNDER THROTTLE ••••••• G7 HUB SUB ASSY., FR. •••••••••••• H2 HUB SUB ASSY., RR. •••••••••••• H6 [I ] INDICATOR, INDICATOR, INSULATOR, INSULATOR, FR. BRAKE •••••••••• RR. BRAKE •••••••••• CARBURETOR••••••••• INLET PIPE A••••••• H1 H5 E2 E2 Part name MAIN, MAIN, MAIN, SLOW, #100••••••••••••••• #102••••••••••••••• #98 •••••••••••••••• #38 •••••••••••••••• F5 F4 F4 F4 F5 JOINT B, BRAKE ARM •••••••••••• H1 I4 JOINT, DRIVE CHAIN•••••••••••• I7 I9 54 53 53 53 54 71 90 93 95 24 28 28 29 25 14 18 4 3 64 64 47 1 6 8 9 [K ] KEY SET ••••••••••••••••••••••• G10 KEY, BLANK•••••••••••••••••••• G10 KEY, WOODRUFF, 4MM •••••••••••• E14 2012.07.10 E Page Ref. [L ] LABEL, AIR CLEANER ELEMENT NOTICE LABEL, DRIVE CAUTION•••••••••• LABEL, DRIVE CHAIN•••••••••••• LABEL, RR. CARRIER•••••••••••• J6 J6 J6 J6 108 108 108 108 LABEL, TIRE••••••••••••••••••• LENS•••••••••••••••••••••••••• LENS COMP., TAILLIGHT••••••••• LENS, TAILLIGHT••••••••••••••• LENS, WINKER•••••••••••••••••• LEVER COMP., CLUTCH••••••••••• LEVER COMP., L. HANDLE•••••••• LEVER COMP., R. HANDLE•••••••• LEVER SET, CHOKE•••••••••••••• J6 G6 I15 I14 I13 E8 G8 G8 F3 F5 108 60 101 100 99 41 62 62 52 54 MAINSHAFT••••••••••••••••••••• E15 MARK, BATTERY CAUTION••••••••• J6 MARK, HONDA••••••••••••••••••• J8 J9 48 108 110 111 J10 MARK, L. WING••••••••••••••••• J7 J8 J9 J10 MARK, R. WING••••••••••••••••• J7 J8 J9 J10 MARK, SIDE COVER•••••••••••••• J7 J8 112 109 110 111 112 109 110 111 112 109 110 J9 J10 111 112 4 6 3 5 7 1 7 3 2 2 4 19 18 7 7 [M ] [J ] JET, JET, JET, JET, Address MIRROR COMP., L.•••••••••••••• G8 MIRROR COMP., R.•••••••••••••• G8 MUFFLER COMP., EX.•••••••••••• I1 I2 62 62 87 88 1 2 1 5 6 1 2 3 2 5 1 2 1 4 7 4 5 9 6 7 23 22 3 3 52 54 71 90 98 106 85 86 102 87 88 2 2 15 19 9 8 13 14 8 10 10 [N ] NEEDLE SET, JET••••••••••••••• F3 F5 NUT B, BRAKE ROD ADJUSTING•••• H1 I4 NUT, CLIP, 5MM•••••••••••••••• I12 J4 NUT, CLIP, 6MM•••••••••••••••• H15 H16 I16 NUT, EXHAUST PIPE, 8MM•••••••• I1 I2 L 4 PART NAME INDEX Part name Address Page Ref. NUT, FIXING •••••••••••••••••• G8 NUT, FLANGE CAP, 10MM •••••••• I10 NUT, FLANGE, 10MM •••••••••••• H7 H9 I2 I13 J2 J3 NUT, FLANGE, 12MM •••••••••••• E11 H1 I8 I9 NUT, FLANGE, 14MM •••••••••••• H5 NUT, FLANGE, 5MM ••••••••••••• I12 NUT, FLANGE, 6MM ••••••••••••• G8 H1 H5 I14 NUT, FLANGE, 8MM ••••••••••••• I1 NUT, HEX., 10MM •••••••••••••• G8 62 96 77 79 88 99 104 105 44 71 94 95 75 98 62 71 75 100 87 62 NUT, HEX., 6MM ••••••••••••••• G5 I8 I9 NUT, HEX., 7MM ••••••••••••••• E2 NUT, HEX., 8MM ••••••••••••••• H5 I8 I9 NUT, R. HEADLIGHT CASE ••••••• G1 NUT, SPECIAL FLANGE, 14MM •••• E9 E12 NUT, SPECIAL, 5MM •••••••••••• I12 NUT, SPECIAL, 6MM •••••••••••• G13 G14 I7 I9 I12 NUT, STEERING STEM ••••••••••• G10 NUT, TAPPET ADJUSTING •••••••• E4 NUT, U, 10MM ••••••••••••••••• I6 NUT, U, 6MM •••••••••••••••••• G13 G14 I12 59 94 95 35 75 94 95 55 42 45 98 67 68 93 95 98 64 37 92 67 68 98 26 4 15 12 11 13 9 9 4 11 13 12 11 8 30 13 10 12 11 25 29 18 15 14 18 15 16 15 11 12 11 8 9 12 12 11 7 12 14 7 9 12 7 [O ] OIL OIL OIL OIL OIL PUMP ASSY. ••••••••••••••• SEAL, 14X22X5 •••••••••••• SEAL, 16X28X7 •••••••••••• SEAL, 17X29X5 •••••••••••• SEAL, 28X42X7 •••••••••••• E12 E13 E8 E15 H7 H9 OIL SEAL, 47X60X7 •••••••••••• H1 O-RING ••••••••••••••••••••••• F3 F5 H10 45 46 41 48 77 79 71 52 54 80 O-RING, 10X1.5 ••••••••••••••• G5 O-RING, 13.8X2.5 ••••••••••••• E10 59 43 2 10 9 23 17 14 12 14 12 1 5 14 7 Part name Address O-RING, 18X3•••••••••••••••••• E8 O-RING, 1.3X4.3••••••••••••••• F3 F5 O-RING, 22X2.8 •••••••••••••••• G15 O-RING, 27X2.0 •••••••••••••••• E2 O-RING, 31.7X2.4•••••••••••••• E10 O-RING, 51X2•••••••••••••••••• H7 H9 O-RING, 7X1.7••••••••••••••••• E13 O-RING, 8.5X1.5••••••••••••••• G5 G6 O-RING, 8.8X1.9••••••••••••••• E8 OUTER COMP., CLUTCH ••••••••••• E9 Page Ref. 41 52 54 69 35 43 77 79 46 59 60 41 42 11 13 11 21 21 8 18 15 11 14 12 10 1 [P ] PACKING, DRAIN COCK, 12.5X20•• PANEL COMP., RR. BRAKE•••••••• PANEL SUB COMP., FR. BRAKE •••• PEDAL COMP., BRAKE•••••••••••• PEDAL, GEAR CHANGE•••••••••••• E13 H5 H1 I4 I4 46 75 71 90 90 PIECE, OIL LOCK••••••••••••••• PINION, KICK STARTER •••••••••• PIN A, PILLION STEP ••••••••••• PIN, GUIDE ROLLER••••••••••••• PIN, PISTON••••••••••••••••••• PIN, SHIFT RETURN SPRING•••••• PIN, SPLIT, 1.6X15•••••••••••• PIN, SPLIT, 2.0X15•••••••••••• G15 F2 I5 E6 E14 F1 I5 H5 I4 I8 I9 I6 E2 E2 G15 H12 G15 G10 69 51 91 39 47 50 91 75 90 94 95 92 35 35 69 82 69 64 E14 F1 G6 47 50 60 7 3 5 12 1 2 8 1 10 11 4 10 9 16 16 19 18 9 10 8 3 1 10 7 17 3 13 9 F1 F3 F5 E13 E9 E9 E9 E13 E15 J2 J3 I13 E13 I13 50 52 54 46 42 42 42 46 48 104 105 99 46 99 5 10 10 8 6 8 7 5 12 4 4 10 3 11 PIN, SPLIT, 3.0X25•••••••••••• PIPE B, INLET••••••••••••••••• PIPE COMP A, INLET•••••••••••• PIPE COMP., FR. FORK •••••••••• PIPE COMP., RR. GRIP •••••••••• PIPE, SEAT•••••••••••••••••••• PIPE, STEERING HANDLE ••••••••• PISTON•••••••••••••••••••••••• PIVOT, SHIFT DRUM STOPPER ARM • PLATE ASSY., REFLECTING••••••• PLATE COMP., GEARSHIFT DRUM STOPPER PLATE SET, VALVE•••••••••••••• PLATE, PLATE, PLATE, PLATE, PLATE, PLATE, PLATE, BEARING HOLDER ••••••••• CLUTCH••••••••••••••••• CLUTCH LIFTER •••••••••• CLUTCH PRESSURE •••••••• CONTACT FIXING ••••••••• FIXING••••••••••••••••• FR. ENGINE HANGER•••••• PLATE, FR. WINKER••••••••••••• PLATE, OIL STOPPER•••••••••••• PLATE, RR. WINKER••••••••••••• 2012.07.10 E Part name Address PLATE, STAY••••••••••••••••••• F3 F5 PLATE, WIRE HARNESS GUIDE••••• G11 PLUG, BLIND••••••••••••••••••• J4 PLUG, SPARK••••••••••••••••••• E2 PUSH ROD COMP., TENSIONER••••• E6 Page Ref. 52 54 65 106 35 39 16 14 6 3 14 8 RACE, STEERING BALL••••••••••• G11 G12 RACE, STEERING BOTTOM CONE•••• G11 G12 RACE, STEERING TOP CONE••••••• G11 G12 RATCHET, STARTER DRIVE•••••••• F2 RECEIVER, CLUTCH CABLE•••••••• E8 RECTIFIER ASSY., REGULATE••••• J1 REFLECTOR, REFLEX••••••••••••• G13 G14 I12 REFLECTOR, RR. REFLEX••••••••• I12 65 66 65 66 65 66 51 41 103 67 68 98 98 REFLECTOR, SIDE REFLEX•••••••• RELAY COMP., WINKER••••••••••• RETAINER, KICK SPINDLE•••••••• RETAINER, VALVE SPRING•••••••• RIM COMP., HEADLIGHT•••••••••• RIM, FR. WHEEL•••••••••••••••• RIM, RR. WHEEL•••••••••••••••• RING SET, PISTON•••••••••••••• RING, OIL SEAL STOPPER•••••••• RING, PISTON•••••••••••••••••• ROD COMP., RR. BRAKE•••••••••• ROD, CLUTCH LIFTER•••••••••••• ROD, STOP SWITCH•••••••••••••• ROLLER COMP., CAM CHAIN GUIDE• I12 J1 F2 E4 G1 H2 H6 E14 G15 G15 I4 E9 I4 E6 98 103 51 37 55 72 76 47 69 69 90 42 90 39 ROLLER, 3X15.8•••••••••••••••• ROLLER, 3X8.5••••••••••••••••• ROLLER, CAM CHAIN TENSIONER••• ROTOR, NEUTRAL SWITCH••••••••• ROTOR, OIL FILTER••••••••••••• ROTOR, OIL PUMP INNER••••••••• ROTOR, OIL PUMP OUTER••••••••• RUBBER A, SEAT SETTING•••••••• E12 F1 E6 F1 E12 E12 E12 H11 H12 I1 I2 I15 H11 H12 H13 I16 G13 I14 I4 I4 J4 45 50 39 50 45 45 45 81 82 87 88 101 81 82 83 102 67 100 90 90 106 2 3 4 5 3 4 2 6 4 1 1 1 1 2 1 10 4 9 2 7 11 2 19 9 11 10 10 10 12 19 17 4 11 8 5 6 3 4 13 13 4 5 6 13 6 8 6 3 6 5 [R ] RUBBER A, STAND STOPPER••••••• RUBBER A, TAILLIGHT MOUNTING•• RUBBER B, SEAT SETTING•••••••• RUBBER D, STAND STOPPER••••••• RUBBER, BATTERY BOX••••••••••• RUBBER, FR. FENDER MOUNTING••• RUBBER, GEAR CHANGE PEDAL••••• RUBBER, KICK STARTER•••••••••• RUBBER, LOWER COWL MOUNTING••• 5 121 L 5 PART NAME INDEX Part name Address RUBBER, METER SETTING •••••••• G4 RUBBER, MOUNT •••••••••••••••• I12 RUBBER, MUFFLER MOUNTING ••••• I1 I2 RUBBER, PILLION STEP ••••••••• I5 RUBBER, PROTECTOR PACKING •••• I1 I2 RUBBER, RR. FUEL TANK MOUNTING H10 RUBBER, SEAL ••••••••••••••••• I15 RUBBER, SEAT CUSHION ••••••••• H11 H12 RUBBER, SEAT STAY •••••••••••• H11 H12 RUBBER, STEP ••••••••••••••••• I5 RUBBER, STOPPER ARM •••••••••• H5 Page Ref. 58 98 87 88 91 87 88 80 101 81 82 81 82 91 75 6 5 4 6 4 6 3 2 2 7 5 4 5 6 8 2 8 [S ] SCREEN SET, FUEL STRAINER •••• SCREEN, OIL FILTER ••••••••••• SCREW-WASHER, 4X10 ••••••••••• SCREW-WASHER, 4X12 ••••••••••• SCREW-WASHER, 4X18 ••••••••••• SCREW-WASHER, 5X12 ••••••••••• SCREW-WASHER, 5X16 ••••••••••• SCREW-WASHER, SPECIAL, 4X12 •• SCREW SET •••••••••••••••••••• SCREW, SCREW, SCREW, SCREW, 5X12 •••••••••••••••••• PAN, 3X20 ••••••••••••• PAN, 4X12 ••••••••••••• PAN, 5X13 ••••••••••••• SCREW, PAN, 5X15 ••••••••••••• SCREW, PAN, 5X20 ••••••••••••• SCREW, PAN, 5X25 ••••••••••••• SCREW, SCREW, SCREW, SCREW, SCREW, 5 122 SIDE STAND PIVOT •••••• SPECIAL, 6X17 ••••••••• TAPPET ADJUSTING •••••• TAPPING, 2.9X13 ••••••• TAPPING, 3X12 ••••••••• SCREW, TAPPING, 4X12 ••••••••• SCREW, SCREW, SCREW, SCREW, TAPPING, TAPPING, TAPPING, TAPPING, 4X20 ••••••••• 4X30 ••••••••• 4X8 •••••••••• 4.2X14 ••••••• H10 E12 F4 G5 F4 F5 F4 F5 G2 G6 F3 80 45 53 59 53 54 53 54 56 60 52 F5 54 H15 G16 I13 H12 I14 H12 J4 G8 G8 H15 H16 I6 H14 E4 I13 G5 G6 G5 G6 H13 I12 I15 I14 E12 G4 85 70 99 82 100 82 106 62 62 85 86 92 84 37 99 59 60 59 60 83 98 101 100 45 58 3 7 22 15 23 19 24 20 16 11 5 9 5 9 11 26 12 9 10 10 9 27 28 15 16 6 5 13 3 16 13 17 14 12 10 11 11 15 3 Part name Address Page Ref. SCREW, TAPPING, 5X16 •••••••••• G6 H16 I16 SCREW, TAPPING, 5X25 •••••••••• H16 SEAL SET, FR. FORK •••••••••••• G15 SEAL, AIR CLEANER••••••••••••• H16 SEAL, AIR CLEANER CASE•••••••• H16 SEAL, AIR CLEANER COVER••••••• H15 SEAL, DUST•••••••••••••••••••• G15 SEAL, RUBBER•••••••••••••••••• I13 SEAL, VALVE STEM•••••••••••••• E4 SEAT ASSY., DOUBLE•••••••••••• H11 H12 SEAT, VALVE SPRING•••••••••••• E4 SET RING, 20MM •••••••••••••••• F2 SHAFT, EX. ROCKER ARM••••••••• E4 SHAFT, GEARSHIFT FORK••••••••• F1 SHAFT, IN. ROCKER ARM••••••••• E4 SHAFT, MAIN STAND PIVOT••••••• I6 SHOE SET, BRAKE••••••••••••••• H1 H5 SLEEVE, RR. WHEEL••••••••••••• H6 H8 SLIDER, CHAIN••••••••••••••••• I7 I9 SOCKET ASSY., HEADLIGHT ••••••• G1 SOCKET COMP.•••••••••••••••••• G4 G6 SOCKET COMP., POSITION •••••••• G3 SOCKET COMP., POSITION LIGHT•• G1 SOCKET COMP., TAILLIGHT ••••••• I14 SPANNER, 10X12 •••••••••••••••• J5 SPANNER, 10X14 •••••••••••••••• J5 SPANNER, 12X17 •••••••••••••••• J5 SPANNER, 14X17 •••••••••••••••• J5 SPANNER, PIN •••••••••••••••••• J5 SPEEDOMETER ASSY.••••••••••••• G4 G6 SPEEDOMETER COMP.••••••••••••• G4 G6 SPINDLE COMP., GEARSHIFT •••••• F1 SPINDLE, KICK STARTER ••••••••• F2 SPOKE SET ••••••••••••••••••••• H3 60 86 102 86 69 86 86 85 69 99 37 81 82 37 51 37 50 37 92 71 75 76 78 93 95 55 58 60 57 55 100 107 107 107 107 107 58 60 58 60 50 51 73 SPOKE SET B••••••••••••••••••• H7 77 SPRING ASSY., MAIN STAND•••••• SPRING A, BRAKE ROD ••••••••••• SPRING SET, BRAKE PEDAL••••••• SPRING, BRAKE SHOE •••••••••••• 92 90 90 71 75 39 42 41 50 51 71 69 50 SPRING, SPRING, SPRING, SPRING, SPRING, SPRING, SPRING, SPRING, CAM CHAIN TENSIONER••• CLUTCH •••••••••••••••• CLUTCH LEVER •••••••••• DRUM STOPPER •••••••••• FRICTION STARTER GEAR• FR. BRAKE ARM RETURN•• FR. FORK•••••••••••••• GEARSHIFT RETURN•••••• 2012.07.10 I6 I4 I4 H1 H5 E6 E9 E8 F1 F2 H1 G15 F1 E 15 17 9 18 11 2 3 2 20 4 1 1 2 10 10 5 3 4 3 1 1 5 5 10 8 5 10 6 4 6 4 4 5 6 7 2 4 3 8 8 8 3 12 13 22 23 2 17 13 2 6 7 9 5 7 6 10 2 9 Part name Address SPRING, KICK RETURN••••••••••• SPRING, KICK STARTER•••••••••• SPRING, REBOUND••••••••••••••• SPRING, SHIFT DRUM STOPPER•••• SPRING, SIDE STAND•••••••••••• SPRING, STOP SWITCH••••••••••• SPRING, UNIT HOLDER••••••••••• SPRING, VALVE••••••••••••••••• SPROCKET COMP., FINAL DRIVEN•• Page Ref. F2 I4 G15 F1 I6 I4 G1 E4 H6 H8 E6 E15 H6 H8 I6 E11 G2 G13 G14 G1 G13 G14 G13 G14 G11 51 90 69 50 92 90 55 37 76 78 39 48 76 78 92 44 56 67 68 55 67 68 67 68 65 G12 STOPPER COMP., GEARSHIFT DRUM• F1 STRAP, CABLE•••••••••••••••••• I14 I15 J1 STRIPE, L. FUEL TANK•••••••••• J7 J9 J10 STRIPE, L. SIDE COVER••••••••• J7 J9 STRIPE, R. FUEL TANK•••••••••• J7 J9 J10 STRIPE, R. SIDE COVER••••••••• J7 J9 SUB HARNESS, CARBURETOR HEATER F3 SUSPENSION, FUSE•••••••••••••• J1 SUSPENSION, WINKER RELAY•••••• J1 SWINGARM SUB ASSY., RR.••••••• I7 I9 SWITCH ASSY., COMBINATION & LOCK G10 SWITCH ASSY., FR. STOP•••••••• G7 SWITCH ASSY., RR. STOP•••••••• I4 SWITCH ASSY., WINKER•••••••••• G7 66 50 100 101 103 109 111 112 109 111 109 111 112 109 111 52 103 103 93 95 SPROCKET, CAM••••••••••••••••• SPROCKET, DRIVE••••••••••••••• SPROCKET, FINAL DRIVEN•••••••• STAND COMP., MAIN••••••••••••• STATOR COMP.•••••••••••••••••• STAY COMP., HEADLIGHT••••••••• STAY, FR. FENDER•••••••••••••• STAY, HEADLIGHT••••••••••••••• STAY, L. FR. SIDE REFLECTOR••• STAY, R. FR. SIDE REFLECTOR••• STEM SUB ASSY., STEERING•••••• 7 7 5 7 5 9 3 8 2 2 1 11 3 3 1 2 18 6 6 13 3 3 2 2 7 8 7 6 9 9 12 4 4 3 6 8 3 3 2 5 7 21 6 11 11 9 64 61 90 61 2 7 8 4 5 6 100 101 80 1 1 9 [T ] TAILLIGHT UNIT•••••••••••••••• I14 I15 TANK SET, FUEL•••••••••••••••• H10 L 6 PART NAME INDEX Part name Address THREAD COMP., STEERING HEAD TOP G11 G12 TIRE, FR. •••••••••••••••••••• H2 H4 TIRE, RR. •••••••••••••••••••• H6 H8 TOP SET •••••••••••••••••••••• F3 F5 TUBE ASSY., INTAKE ••••••••••• E2 TUBE, 3.5X400 •••••••••••••••• F4 F5 TUBE, AIR CLEANER CONNECTING • H15 H16 TUBE, AIR CLEANER DRAIN •••••• H16 TUBE, AIR VENT ••••••••••••••• F3 F5 TUBE, BATTERY BREATHER ••••••• I16 TUBE, BREATHER ••••••••••••••• H15 H16 TUBE, FUEL ••••••••••••••••••• H10 TUBE, TIRE ••••••••••••••••••• H2 H3 H4 H6 H7 H8 H9 TUBE, VINYL, 11X15X40 •••••••• H15 H16 Page Ref. 65 66 72 74 76 78 52 54 35 53 54 85 86 86 52 54 102 85 86 80 72 73 74 76 77 78 79 85 86 9 8 8 5 12 10 6 6 12 27 23 8 10 7 20 18 3 10 12 12 9 9 6 13 13 11 11 6 6 52 54 52 52 54 37 37 106 17 15 11 8 8 7 6 1 69 44 50 42 45 90 92 51 101 39 35 39 75 45 50 17 3 15 14 12 14 8 9 10 16 19 18 12 13 14 [V ] VALVE COMP., FLOAT ••••••••••• F3 F5 VALVE SET, AIR CUT ••••••••••• F3 VALVE SET, THROTTLE •••••••••• F3 F5 VALVE, EX. ••••••••••••••••••• E4 VALVE, IN. ••••••••••••••••••• E4 VISOR SET, FR. ••••••••••••••• J4 [W ] WASHER, WASHER, WASHER, WASHER, 10.3MM ••••••••••••••• 12X24X2.3 •••••••••••• 14MM ••••••••••••••••• 14.2X26X3 •••••••••••• WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, 15.5X22 •••••••••••••• 17X22 •••••••••••••••• 25X20.2X1 •••••••••••• 6.3X22X1.2 ••••••••••• 6.5X26X2.3 ••••••••••• 7.2X16X2.5 ••••••••••• 8MM •••••••••••••••••• WASHER, 9.2MM •••••••••••••••• WASHER, DRUM STOPPER ••••••••• G15 E11 F1 E9 E12 I4 I6 F2 I15 E6 E2 E6 H5 E12 F1 Part name WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, Address FR. FENDER•••••••••••• HEADLIGHT RR. COVER••• LOCK, 6MM ••••••••••••• OIL SEAL•••••••••••••• PILLION STEP •••••••••• PLAIN, 10MM ••••••••••• WASHER, PLAIN, 12MM ••••••••••• WASHER, PLAIN, 5MM •••••••••••• WASHER, PLAIN, 6MM •••••••••••• WASHER, PLAIN, 6.5X15 ••••••••• WASHER, PLAIN, 8MM •••••••••••• WASHER, RR. AXLE•••••••••••••• WASHER, SEALING, 14MM••••••••• WASHER, SEALING, 6.2X12X1.2••• WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, SPECIAL, 12X23•••••••• SPECIAL, 14MM••••••••• SPECIAL, 8MM •••••••••• SPEEDOMETER GEAR •••••• SPLINE, 17MM •••••••••• SPLINE, 20MM •••••••••• SPRING, 10MM •••••••••• WASHER, STEERING STEM••••••••• WASHER, THRUST, 15MM •••••••••• WASHER, THRUST, 17MM •••••••••• WHEEL SUB ASSY., FR. •••••••••• WHEEL SUB ASSY., RR. •••••••••• WINKER ASSY., L. FR. •••••••••• WINKER ASSY., L. RR. •••••••••• WINKER ASSY., R. FR. •••••••••• WINKER ASSY., R. RR. •••••••••• WRENCH, EYE, 19MM••••••••••••• WRENCH, EYE, 22MM••••••••••••• WRENCH, SPARK PLUG •••••••••••• G13 J4 G3 G15 I5 I2 I10 I10 I4 G5 I5 E6 I1 I8 I9 H5 H7 H9 E6 E1 E6 E8 E15 F2 G15 H1 E15 E15 I8 I9 G10 E15 E9 H2 H4 H6 H8 I13 I13 I13 I13 J5 J5 J5 Page Ref. 67 106 57 69 91 88 96 96 90 59 91 39 87 94 95 75 77 79 39 34 39 41 48 51 69 71 48 48 94 95 64 48 42 72 74 76 78 99 99 99 99 107 107 107 Part name Address Page Ref. 10 7 9 4 4 12 5 6 15 13 8 15 12 17 16 13 16 13 19 3 17 7 14 8 18 4 16 17 18 17 13 15 13 6 4 10 9 5 8 1 6 11 12 3 5 123 2012.07.10 E 1 FOREWORD INDEX 2 ENGINE GROUP 3 FRAME GROUP 4 PART NUMBER INDEX 5 PART NAME INDEX E.2012.07 Published by Honda Motor Co., Ltd. Printed in Japan