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XR125LEK / LK XL125LK XR125LEK C XR125LK C XL125LK C 1 13KRHC01 © Honda Motor Co., Ltd. 2012 FOREWORD INDEX 1 ENGINE GROUP 2 FRAME GROUP 3 PART NUMBER INDEX 4 PART NAME INDEX 5 B1 CONTENTS Instruction for use of parts catalogue Page • This parts catalogue has been created as of May 10, 2012. • Since this date, the sales practice for repair parts may have been changed or the parts may have been eliminated (listed for those not for sale). • The modified information is reflected on the latest Electronic Parts Catalogue (EPC). Also, refer to the parts catalogue news for any change. • See the parts catalogue news for any revision that is made after May 10, 2012. • Always specify the part number when ordering a part. • Check the model, type, serial numbers, color, maker, and the size as needed before ordering a part. • Note that the illustrations (part drawings) can differ from the actual parts in shape. They are given just to help you to refer to the parts. • When modifications or additions to this parts catalogue are made, a revised edition will be issued at an appropriate time, with successively progressing revision numbers on the cover. We recommend obtaining such revisions in order to keep your parts catalogue up-to-date at all times. To check whether a parts catalogue revision has been issued, please contact your Honda distributor. Address No. • Instruction for use of parts catalogue ......................... 1 • How to refer to the part information ............................ 2 • Part catalogue structure ............................................. 3 • When the parts were revised...................................... 4 • Abbreviations used in the parts catalogue.................. 4 • Part block and serial number check ........................... 5 • Color label attachment position check........................ 5 • Models, parts catalogue codes and applicable • • • • • • • • • serial numbers ........................................................... 6 Color label .................................................................. 7 Color chart .................................................................. 8 Fuel hose, general purpose hoses and vinyl hose......................................................................... 20 FLAT RATE SERVICE TIME.................................... 24 Illustrated index ........................................................ 29 ENGINE GROUP..................................................... 36 FRAME GROUP...................................................... 57 PART NO. INDEX................................................... 108 PART NAME INDEX............................................... 113 B B B B B B B 1 2 3 4 4 5 5 1 1 B 6 B 7 B 8 C 4 C 8 C13 E 1 G 1 K 1 L 1 2 3 4 5 Initial version issue date May 10, 2012 Honda Motor Co., Ltd. 1 2012.05.10 E B 2 Reference with “Illustrated index” How to refer to the part information 1 Reference with “Part number index” Reference with “Part name index” 2 2012.05.10 E B 3 Address number Part catalogue structure • Address No. is provided (in place of the page No.) to help you refer to the part with the part No. or part name. 1 Block title Block number Service item/Flat rate time Reference number • Title number marked with the parenthesis or parentheses indicates that it continues from the previous page. Part number Description Assemblies Honda color code • Sections framed with broken lines in the exploded view drawings are available as complete assemblies. (Their individual parts can also be obtained.) Color description Note • Notes are shown with the parentheses in the part name column. Required quantity • Reqd. QTY shown in the parenthesis or parentheses indicates the optional part. • Reqd. QTY marked with “N” indicates the optional part that should be selected as needed. • Reqd. QTY indicates the number of the part used in the block. Serial number Parts catalogue code • When the parts catalogue code column is blank, it indicates that the part is applicable to all codes. • Parts enclosed within a dotted line different block. are covered in a • A hollow arrow indicates the block No. for the parts enclosed within a dotted line . indicates the block No. the part in • A solid arrow question is connected to. 2012.05.10 E 3 B 4 When the parts were revised Abbreviations used in the parts catalogue 1 Be sure to check the serial number!! RIGHT is abbreviated as “R.” “L.” stands for LEFT * “L.” or “R.” in the description of a part stands for the LEFT hand side or the RIGHT hand side. Determine the left or right as if you were in the motorcycle seat. • The following abbreviations are used in this parts catalogue. The number has been When shown at the left side, When shown at the right side, used from the initial model it is applicable to the models it is applicable to the models without revision. o f N o . 1 0 0 8 0 0 1 a n d t h e up to No.1008000. subsequent numbers. • The parts listed with "###" at the end of the parts name have limited supply period (parts not for sale). A ........... Ampere ABS ....... Anti-lock brake system A.C. ....... Alternating current A.M. ...... Attaching mark ASSY. .... Assembly C.D.I. ..... Capacitive discharge ignition COMP. ... Complete D.C. ....... Direct current EX. ........ Exhaust FR. ........ Front G ........... Gram HEX. ..... Hexagonal IN. ......... Inlet KPH ...... Kilometers per hour 4 2012.05.10 E L. ............Left L (100L) .Link (100 Links) L.E.D. .....Light emitted diode MM .........Millimeter MPH .......Miles per hour R. ...........Right RR. .........Rear STD. .......Standard T (22T) ...Tooth (22 Teeth) TCS ........Traction control system T.M. ........Transcript mark V ............Volt W ...........Watt WL .........With labelling WOL .......Without labelling B 5 Part block and serial number check Part block Required serial number Check point Color label attachment position check Engine parts Carburetor parts Frame parts E-1~ E-22 F-1~ Engine serial number Carburetor serial number Frame serial number 2 1 1 Colored parts Color label 4 3 3 4 1 2 5 2012.05.10 E B 6 Models, parts catalogue codes and applicable serial numbers 1 Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows. Parts with parts catalogue codes are exclusive for models destined for countries designated. If no area codes are listed, parts are for common use. Model Area code Type 1LA Latin America Applicable engine serial No. Applicable frame serial No. PDN2H A JD21E-7000001~ XR125LEKC LTM JD219C5000001~ 3LA Latin America PDN2J A CO Colombia PDN2K A DK General export (KPH) NZ New Zealand 3LA Latin America XR125LKC DK XL125LKC Applicable carburetor identification No. 2DK General export (KPH) General export (KPH) LTM JD219C5000001~ JD21E-7000001~ PDN2H A LTM JD21UC5000001~ PDN2J A JD21E-7000001~ LTM JD219C5000001~ PDN2H A JD21E-7000001~ LTM JD219C5000001~ * Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration. PDN2H KC 6 2012.05.10 E PDN2G A B 7 Color label 1 • When ordering parts, check the model name, main color, and code by observing the “COLOR LABEL” on the vehicle. • When ordering a colored part, use the color chart in the instruction for use of parts catalogue. VFR800FIW R-157 R157 7 2012.05.10 E B 8 Color chart 1 • When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been added a part color code. XR125LEK (XR125LEKC)…………1LA,3LA,CO MODEL No. XR125LEKC COLOR Fighting red Black Ross white CODE R-134 NH-1 NH-196 Basic part No. R134 NH1 NH196 Name of colored parts Applicable model Initial applicable model Final applicable model Applicable block No. Ref. No. 1 BODY COMP., FRAME 50100-KRH-A00 ZA ZA ZA F-39 1 2 CARRIER COMP., RR. 81200-KRH-780 ZA ZA ZA F-34 5 3 COVER SET, R. SIDE 83510-KRH-900 ZC ZA ZB F-24 3 4 COVER, L. FR. SIDE 83601-KRH-900 ZA ZA ZA F-24 6 5 COVER, L. SIDE 83600-KRH-900 ZC ZA ZB F-24 5 6 COVER, R. FR. SIDE 83501-KRH-900 ZA ZA ZA F-24 1 7 COWL SET, RR. 80100-KRH-900 ZC ZA ZB F-34 4 8 FENDER, FR. 61100-KRH-900 ZC ZA ZB F-10 2 9 HUB SUB ASSY., RR. 42635-KRH-780 ZA ZA ZA F-19-10 7 10 LABEL, DRIVE CAUTION 87560-KYY-600 ZB ZB ZB F-49 6 11 MARK, FR. 61315-KRH-900 ZA ZB ZC F-50 2 12 MARK, RR. 61310-KRH-900 ZA ZB ZC F-50 1 13 PANEL COMP., RR. BRAKE 43100-KRH-900 ZA ZA ZA F-18 2 14 PIPE, STEERING HANDLE 53100-KRH-900 ZA ZA ZA F-7 7 15 PROTECTOR, EX. PIPE 18345-KRH-900 ZA ZA ZA F-27 9 8 2012.05.10 E B 9 XR125LEK (XR125LEKC)…………1LA,3LA,CO MODEL No. XR125LEKC COLOR Fighting red Black Ross white CODE R-134 NH-1 NH-196 Basic part No. R134 NH1 NH196 Name of colored parts Applicable model Initial applicable model Final applicable model 1 Applicable block No. Ref. No. 16 SEAT COMP., DOUBLE 77200-KRH-780 ZB ZB ZB F-23 2 17 SHROUD SET, L. 19200-KRH-900 ZC ZA ZB F-21 12 18 SHROUD SET, R. 19100-KRH-900 ZC ZA ZB F-21 11 19 STRIPE A, L. SHROUD 87127-KRH-900 ZA ZB ZC F-50 5 20 STRIPE A, R. SHROUD 87126-KRH-900 ZA ZB ZC F-50 4 21 STRIPE B, L. SHROUD 87129-KRH-900 ZA ZB ZC F-50 7 22 STRIPE B, R. SHROUD 87128-KRH-900 ZA ZB ZC F-50 6 23 SWINGARM SUB ASSY., RR. 52200-KRH-780 ZA ZA ZA F-32 14 24 TANK COMP., FUEL 17510-KRH-900 ZA ZA ZA F-21 2 25 VISOR SET, FR. 61300-KRH-900 ZC ZA ZB F-1 6 26 WHEEL SUB ASSY., RR. 42650-KRH-A00 ZA ZA ZA F-19-10 8 9 2012.05.10 E B10 XR125LEK (XR125LEKC)…………DK MODEL 1 No. XR125LEKC COLOR Fighting red Black Ross white CODE R-134 NH-1 NH-196 Basic part No. R134 NH1 NH196 Name of colored parts Applicable model Initial applicable model Final applicable model Applicable block No. Ref. No. 1 BODY COMP., FRAME 50100-KRH-A00 ZA ZA ZA F-39 1 2 CARRIER COMP., RR. 81200-KRH-780 ZA ZA ZA F-34 5 3 COVER SET, R. SIDE 83510-KRH-900 ZC ZA ZB F-24 3 4 COVER, L. FR. SIDE 83601-KRH-900 ZA ZA ZA F-24 6 5 COVER, L. SIDE 83600-KRH-900 ZC ZA ZB F-24 5 6 COVER, R. FR. SIDE 83501-KRH-900 ZA ZA ZA F-24 1 7 COWL SET, RR. 80100-KRH-900 ZC ZA ZB F-34 4 8 FENDER, FR. 61100-KRH-900 ZC ZA ZB F-10 2 9 HUB SUB ASSY., RR. 42635-KRH-780 ZA ZA ZA F-19-10 7 10 LABEL, DRIVE CAUTION 87560-KYY-600 ZB ZB ZB F-49 6 11 LABEL, RR. CARRIER 81220-KV8-860 ZA ZA ZA F-49 1 12 MARK, FR. 61315-KRH-900 ZA ZB ZC F-50 2 13 MARK, RR. 61310-KRH-900 ZA ZB ZC F-50 1 14 PANEL COMP., RR. BRAKE 43100-KRH-900 ZA ZA ZA F-18 2 15 PIPE, STEERING HANDLE 53100-KRH-900 ZA ZA ZA F-7 7 10 2012.05.10 E B11 XR125LEK (XR125LEKC)…………DK MODEL No. XR125LEKC COLOR Fighting red Black Ross white CODE R-134 NH-1 NH-196 Basic part No. R134 NH1 NH196 Name of colored parts Applicable model Initial applicable model Final applicable model 1 Applicable block No. Ref. No. 16 PROTECTOR, EX. PIPE 18345-KRH-900 ZA ZA ZA F-27 9 17 SEAT COMP., DOUBLE 77200-KRH-780 ZB ZB ZB F-23 2 18 SHROUD SET, L. 19200-KRH-900 ZC ZA ZB F-21 12 19 SHROUD SET, R. 19100-KRH-900 ZC ZA ZB F-21 11 20 STRIPE A, L. SHROUD 87127-KRH-900 ZA ZB ZC F-50 5 21 STRIPE A, R. SHROUD 87126-KRH-900 ZA ZB ZC F-50 4 22 STRIPE B, L. SHROUD 87129-KRH-900 ZA ZB ZC F-50 7 23 STRIPE B, R. SHROUD 87128-KRH-900 ZA ZB ZC F-50 6 24 SWINGARM SUB ASSY., RR. 52200-KRH-780 ZA ZA ZA F-32 14 25 TANK COMP., FUEL 17510-KRH-900 ZA ZA ZA F-21 2 26 VISOR SET, FR. 61300-KRH-900 ZC ZA ZB F-1 6 27 WHEEL SUB ASSY., RR. 42650-KRH-A00 ZA ZA ZA F-19-10 8 11 2012.05.10 E B12 XR125LEK (XR125LEKC)…………NZ MODEL 1 No. XR125LEKC COLOR Fighting red Black Ross white CODE R-134 NH-1 NH-196 Basic part No. R134 NH1 NH196 Name of colored parts Applicable model Initial applicable model Final applicable model Applicable block No. Ref. No. 1 BODY COMP., FRAME 50100-KRH-A40 ZA ZA ZA F-39 1 2 CARRIER COMP., RR. 81200-KRH-780 ZA ZA ZA F-34 5 3 COVER SET, R. SIDE 83510-KRH-900 ZC ZA ZB F-24 3 4 COVER, L. FR. SIDE 83601-KRH-900 ZA ZA ZA F-24 6 5 COVER, L. SIDE 83600-KRH-900 ZC ZA ZB F-24 5 6 COVER, R. FR. SIDE 83501-KRH-900 ZA ZA ZA F-24 1 7 COWL SET, RR. 80100-KRH-900 ZC ZA ZB F-34 4 8 FENDER, FR. 61100-KRH-900 ZC ZA ZB F-10 2 9 HUB SUB ASSY., RR. 42635-KRH-780 ZA ZA ZA F-19-10 7 10 LABEL, DRIVE CAUTION 87560-KYY-600 ZB ZB ZB F-49 6 11 LABEL, RR. CARRIER 81220-KV8-860 ZA ZA ZA F-49 1 12 MARK, FR. 61315-KRH-900 ZA ZB ZC F-50 2 13 MARK, RR. 61310-KRH-900 ZA ZB ZC F-50 1 14 PANEL COMP., RR. BRAKE 43100-KRH-900 ZA ZA ZA F-18 2 15 PIPE, STEERING HANDLE 53100-KRH-900 ZA ZA ZA F-7 7 12 2012.05.10 E B13 XR125LEK (XR125LEKC)…………NZ MODEL No. XR125LEKC COLOR Fighting red Black Ross white CODE R-134 NH-1 NH-196 Basic part No. R134 NH1 NH196 Name of colored parts Applicable model Initial applicable model Final applicable model 1 Applicable block No. Ref. No. 16 PROTECTOR, EX. PIPE 18345-KRH-900 ZA ZA ZA F-27 9 17 SEAT COMP., DOUBLE 77200-KRH-780 ZB ZB ZB F-23 2 18 SHROUD SET, L. 19200-KRH-900 ZC ZA ZB F-21 12 19 SHROUD SET, R. 19100-KRH-900 ZC ZA ZB F-21 11 20 STRIPE A, L. SHROUD 87127-KRH-900 ZA ZB ZC F-50 5 21 STRIPE A, R. SHROUD 87126-KRH-900 ZA ZB ZC F-50 4 22 STRIPE B, L. SHROUD 87129-KRH-900 ZA ZB ZC F-50 7 23 STRIPE B, R. SHROUD 87128-KRH-900 ZA ZB ZC F-50 6 24 SWINGARM SUB ASSY., RR. 52200-KRH-780 ZA ZA ZA F-32 14 25 TANK COMP., FUEL 17510-KRH-900 ZA ZA ZA F-21 2 26 VISOR SET, FR. 61300-KRH-900 ZC ZA ZB F-1 6 27 WHEEL SUB ASSY., RR. 42650-KRH-A00 ZA ZA ZA F-19-10 8 13 2012.05.10 E B14 XR125LK (XR125LKC)…………3LA MODEL 1 No. XR125LKC COLOR Fighting red Black Ross white CODE R-134 NH-1 NH-196 Basic part No. R134 NH1 NH196 Name of colored parts Applicable model Initial applicable model Final applicable model Applicable block No. Ref. No. 1 BODY COMP., FRAME 50100-KRH-A00 ZA ZA ZA F-39 1 2 CARRIER COMP., RR. 81200-KRH-780 ZA ZA ZA F-34 5 3 COVER SET, R. SIDE 83510-KRH-900 ZC ZA ZB F-24 3 4 COVER, L. FR. SIDE 83601-KRH-900 ZA ZA ZA F-24 6 5 COVER, L. SIDE 83600-KRH-900 ZC ZA ZB F-24 5 6 COVER, R. FR. SIDE 83501-KRH-900 ZA ZA ZA F-24 1 7 COWL SET, RR. 80100-KRH-900 ZC ZA ZB F-34 4 8 FENDER, FR. 61100-KRH-900 ZC ZA ZB F-10 2 9 HUB SUB ASSY., RR. 42635-KRH-780 ZA ZA ZA F-19-10 7 10 LABEL, DRIVE CAUTION 87560-KYY-600 ZB ZB ZB F-49 6 11 MARK, FR. 61315-KRH-900 ZA ZB ZC F-50 2 12 MARK, RR. 61310-KRH-900 ZA ZB ZC F-50 1 13 PANEL COMP., RR. BRAKE 43100-KRH-900 ZA ZA ZA F-18 2 14 PIPE, STEERING HANDLE 53100-KRH-900 ZA ZA ZA F-7 7 15 PROTECTOR, EX. PIPE 18345-KRH-900 ZA ZA ZA F-27 9 14 2012.05.10 E B15 XR125LK (XR125LKC)…………3LA MODEL No. XR125LKC COLOR Fighting red Black Ross white CODE R-134 NH-1 NH-196 Basic part No. R134 NH1 NH196 Name of colored parts Applicable model Initial applicable model Final applicable model 1 Applicable block No. Ref. No. 16 SEAT COMP., DOUBLE 77200-KRH-780 ZB ZB ZB F-23 2 17 SHROUD SET, L. 19200-KRH-900 ZC ZA ZB F-21 12 18 SHROUD SET, R. 19100-KRH-900 ZC ZA ZB F-21 11 19 STRIPE A, L. SHROUD 87127-KRH-900 ZA ZB ZC F-50 5 20 STRIPE A, R. SHROUD 87126-KRH-900 ZA ZB ZC F-50 4 21 STRIPE B, L. SHROUD 87129-KRH-900 ZA ZB ZC F-50 7 22 STRIPE B, R. SHROUD 87128-KRH-900 ZA ZB ZC F-50 6 23 SWINGARM SUB ASSY., RR. 52200-KRH-780 ZA ZA ZA F-32 14 24 TANK COMP., FUEL 17510-KRH-900 ZA ZA ZA F-21 2 25 VISOR SET, FR. 61300-KRH-900 ZC ZA ZB F-1 6 26 WHEEL SUB ASSY., RR. 42650-KRH-A00 ZA ZA ZA F-19-10 8 15 2012.05.10 E B16 XR125LK (XR125LKC)…………DK MODEL 1 No. XR125LKC COLOR Fighting red Black Ross white CODE R-134 NH-1 NH-196 Basic part No. R134 NH1 NH196 Name of colored parts Applicable model Initial applicable model Final applicable model Applicable block No. Ref. No. 1 BODY COMP., FRAME 50100-KRH-A00 ZA ZA ZA F-39 1 2 CARRIER COMP., RR. 81200-KRH-780 ZA ZA ZA F-34 5 3 COVER SET, R. SIDE 83510-KRH-900 ZC ZA ZB F-24 3 4 COVER, L. FR. SIDE 83601-KRH-900 ZA ZA ZA F-24 6 5 COVER, L. SIDE 83600-KRH-900 ZC ZA ZB F-24 5 6 COVER, R. FR. SIDE 83501-KRH-900 ZA ZA ZA F-24 1 7 COWL SET, RR. 80100-KRH-900 ZC ZA ZB F-34 4 8 FENDER, FR. 61100-KRH-900 ZC ZA ZB F-10 2 9 HUB SUB ASSY., RR. 42635-KRH-780 ZA ZA ZA F-19-10 7 10 LABEL, DRIVE CAUTION 87560-KYY-600 ZB ZB ZB F-49 6 11 LABEL, RR. CARRIER 81220-KV8-860 ZA ZA ZA F-49 1 12 MARK, FR. 61315-KRH-900 ZA ZB ZC F-50 2 13 MARK, RR. 61310-KRH-900 ZA ZB ZC F-50 1 14 PANEL COMP., RR. BRAKE 43100-KRH-900 ZA ZA ZA F-18 2 15 PIPE, STEERING HANDLE 53100-KRH-900 ZA ZA ZA F-7 7 16 2012.05.10 E C 1 XR125LK (XR125LKC)…………DK MODEL No. XR125LKC COLOR Fighting red Black Ross white CODE R-134 NH-1 NH-196 Basic part No. R134 NH1 NH196 Name of colored parts Applicable model Initial applicable model Final applicable model 1 Applicable block No. Ref. No. 16 PROTECTOR, EX. PIPE 18345-KRH-900 ZA ZA ZA F-27 9 17 SEAT COMP., DOUBLE 77200-KRH-780 ZB ZB ZB F-23 2 18 SHROUD SET, L. 19200-KRH-900 ZC ZA ZB F-21 12 19 SHROUD SET, R. 19100-KRH-900 ZC ZA ZB F-21 11 20 STRIPE A, L. SHROUD 87127-KRH-900 ZA ZB ZC F-50 5 21 STRIPE A, R. SHROUD 87126-KRH-900 ZA ZB ZC F-50 4 22 STRIPE B, L. SHROUD 87129-KRH-900 ZA ZB ZC F-50 7 23 STRIPE B, R. SHROUD 87128-KRH-900 ZA ZB ZC F-50 6 24 SWINGARM SUB ASSY., RR. 52200-KRH-780 ZA ZA ZA F-32 14 25 TANK COMP., FUEL 17510-KRH-900 ZA ZA ZA F-21 2 26 VISOR SET, FR. 61300-KRH-900 ZC ZA ZB F-1 6 27 WHEEL SUB ASSY., RR. 42650-KRH-A00 ZA ZA ZA F-19-10 8 17 2012.05.10 E C 2 XL125LK (XL125LKC) MODEL 1 No. XL125LKC COLOR Fighting red Ross white CODE R-134 NH-196 Basic part No. R134 NH196 Name of colored parts Applicable model Initial applicable model Final applicable model Applicable block No. Ref. No. 1 BODY COMP., FRAME 50100-KRH-780 ZA ZA F-39 1 2 CARRIER COMP., RR. 81200-KRH-780 ZA ZA F-34-1 4 3 COVER SET, R. SIDE 83510-KRH-900 ZC ZB F-24 3 4 COVER, L. FR. SIDE 83601-KRH-900 ZA ZA F-24 6 5 COVER, L. SIDE 83600-KRH-900 ZC ZB F-24 5 6 COVER, R. FR. SIDE 83501-KRH-900 ZA ZA F-24 1 7 COWL SET, RR. 80100-KRH-900 ZC ZB F-34-1 3 8 FENDER, FR. 61100-KRH-780 ZA ZB F-10 1 9 HUB SUB ASSY., FR. 44635-KRH-780 ZA ZA F-14-10 6 10 HUB SUB ASSY., RR. 42635-KRH-780 ZA ZA F-19-10 7 11 MARK 86191-KRH-780 ZB ZA F-50 3 12 MARK, FR. 61315-KRH-900 ZA ZC F-50 2 13 MARK, RR. 61310-KRH-900 ZA ZC F-50 1 14 PANEL COMP., RR. BRAKE 43100-KRH-900 ZA ZA F-18 2 15 PANEL SUB COMP., FR. BRAKE 45010-KRH-780 ZA ZA F-13 7 18 2012.05.10 E C 3 XL125LK (XL125LKC) MODEL XL125LKC COLOR Fighting red Ross white CODE R-134 NH-196 Basic part No. R134 NH196 Applicable model Initial applicable model Final applicable model 1 Applicable block No. Ref. No. No. Name of colored parts 16 PIPE, STEERING HANDLE 53100-KRH-780 ZA ZA F-7-1 7 17 PROTECTOR, EX. PIPE 18345-KRH-900 ZA ZA F-27 9 18 SEAT COMP., DOUBLE 77200-KRH-780 ZB ZB F-23 2 19 SHROUD SET, L. 19200-KRH-780 ZB ZA F-21 12 20 SHROUD SET, R. 19100-KRH-780 ZB ZA F-21 11 21 SWINGARM SUB ASSY., RR. 52200-KRH-780 ZA ZA F-32 14 22 TANK COMP., FUEL 17510-KRH-900 ZA ZA F-21 2 23 VISOR SET, FR. 61300-KRH-900 ZC ZB F-1 6 24 WHEEL SUB ASSY., FR. 44650-KRH-780 ZA ZA F-14-10 7 25 WHEEL SUB ASSY., RR. 42650-KRH-780 ZA ZA F-19-10 8 19 2012.05.10 E C 4 Fuel hose, general purpose hoses and vinyl hose 1 • The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part. • When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part name, or use the catalogue below. (The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.) • When exchanging the hose, cut and use at the specified length as mentioned in the part name. (For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.) • The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only. Fuel hoses/Tubes Fuel hoses/Tubes Bulk part Standard part No. Bulk part No. Inner diameter (mm) 95001-30xxx-2x 95001-30xxx-3x 95001-30xxx-4x 95001-30001-20M 95001-30001-30M 95001-30001-40M 95001-35001-50M <95001-35003-50M> 95001-35001-60M <95001-35003-60M> 95001-35001-60M <95001-35003-60M> 95001-35001-50M <95001-35003-50M> 95001-35001-60M <95001-35003-60M> 95001-45001-50M <95001-45003-50M> 95001-45001-60M <95001-45003-60M> <95001-45008-60M> 95001-45001-60M <95001-45003-60M> <95001-45008-60M> 95001-45001-50M <95001-45003-50M> 95001-45001-60M <95001-45003-60M> <95001-45008-60M> 95001-55001-50M <95001-55003-50M> <95001-55008-50M> 3.0 3.0 3.0 95001-35xxx-2x 95001-35xxx-3x 95001-35xxx-4x 95001-35xxx-5x 95001-35xxx-6x 95001-45xxx-2x 95001-45xxx-3x 95001-45xxx-4x 95001-45xxx-5x 95001-45xxx-6x 95001-55xxx-2x 3.5 3.5 3.5 3.5 3.5 4.5 4.5 4.5 4.5 4.5 5.5 Bulk part Length (m) 1 1 1 1 3 1 3 1 3 1 3 1 3 1 3 1 3 8 1 3 8 1 3 1 3 8 1 3 8 Standard part No. 95001-55xxx-3x 95001-55xxx-4x 95001-55xxx-5x 95001-55xxx-6x 95001-75xxx-2x 95001-75xxx-3x 95001-75xxx-4x 95001-75xxx-5x 95001-75xxx-6x 95001-80xxx-2x 95001-80xxx-3x 95001-80xxx-4x 95001-80xxx-5x 95001-80xxx-6x 20 2012.05.10 E Bulk part No. 95001-55001-60M <95001-55003-60M> <95001-55008-60M> 95001-55001-60M <95001-55003-60M> <95001-55008-60M> 95001-55001-50M <95001-55003-50M> <95001-55008-50M> 95001-55001-60M <95001-55003-60M> <95001-55008-60M> 95001-75001-50M <95001-75003-50M> 95001-75001-60M <95001-75003-60M> <95001-75008-60M> 95001-75001-60M <95001-75003-60M> <95001-75008-60M> 95001-75001-50M <95001-75003-50M> 95001-75001-60M <95001-75003-60M> <95001-75008-60M> 95001-80001-50M 95001-80001-60M 95001-80001-60M 95001-80001-50M 95001-80001-60M Inner diameter (mm) 5.5 5.5 5.5 5.5 7.5 7.5 7.5 7.5 7.5 8.0 8.0 8.0 8.0 8.0 Length (m) 1 3 8 1 3 8 1 3 8 1 3 8 1 3 1 3 8 1 3 8 1 3 1 3 8 1 1 1 1 1 C 5 Vinyl tube Vinyl tube Bulk part Standard part No. Bulk part No. 95003-01001-60M 95003-01xxx-3x <95003-01003-60M> Inner Outer dia- meter dia-meter (mm) (mm) 2.9 Vinyl tube Bulk part Length (m) Standard part No. Bulk part No. Inner Outer dia- meter dia-meter (mm) (mm) Bulk part Length (m) 6.8 1 3 95003-14001-10M 95003-14xxx-1x <95003-14003-10M> 6.0 9.0 1 3 95003-14001-10M 95003-14xxx-20 <95003-14003-10M> 6.0 9.0 1 3 Standard part No. Bulk part No. Inner Outer dia- meter dia-meter (mm) (mm) 95003-36001-10M 95003-36xxx-1x <95003-36003-10M> <95003-36008-10M> 11.0 13.0 1 3 8 95003-36001-10M 95003-36xxx-20 <95003-36003-10M> <95003-36008-10M> 11.0 13.0 1 3 8 95003-37001-60M 95003-37xxx-3x 95003-37003-60M> 11.0 15.0 1 3 95003-37001-60M 95003-37xxx-60 <95003-37003-60M> 11.0 15.0 1 3 95003-01001-60M 95003-01xxx-60 <95003-01003-60M> 2.9 6.8 1 3 95003-03001-60M 95003-03xxx-3x <95003-03003-60M> 3.0 6.0 1 3 95003-14001-60M 95003-14xxx-3x <95003-14003-60M> 6.0 9.0 1 3 95003-03001-60M 95003-03xxx-60 <95003-03003-60M> 3.0 6.0 1 3 95003-17001-10M 95003-17xxx-1x <95003-17003-10M> 7.0 9.0 1 3 95003-05001-60M 95003-05xxx-3x <95003-05003-60M> <95003-05008-60M> 3.5 6.5 1 3 8 95003-19001-10M 95003-19xxx-1x <95003-19003-10M> <95003-19008-10M> 7.0 11.0 1 3 8 95003-19001-10M 95003-19xxx-20 <95003-19003-10M> <95003-19008-10M> 12.0 13.0 1 3 11.0 1 3 8 95003-38001-10M 95003-38xxx-1x <95003-38003-10M> 6.5 1 3 8 95003-38001-10M 95003-38xxx-20 <95003-38003-10M> 12.0 13.0 1 3 95003-19001-60M 95003-19xxx-3x <95003-19003-60M> <95003-19008-60M> 7.0 11.0 1 3 8 95003-39001-10M 95003-39xxx-1x <95003-39003-10M> 12.0 14.0 1 3 95003-39001-10M 95003-39xxx-20 <95003-39003-10M> 14.0 11.0 1 3 8 12.0 7.0 1 3 95003-40001-10M 95003-40xxx-20 <95003-40003-10M> 12.0 16.0 1 3 9.0 1 3 95003-40001-60M 95003-40xxx-3x <95003-40003-60M> 12.0 16.0 1 3 9.0 1 3 95003-40001-60M 95003-40xxx-60 <95003-40003-60M> 12.0 16.0 1 3 12.0 1 3 95003-43001-10M 95003-43xxx-1x <95003-43003-10M> <95003-43008-10M> 13.0 15.0 1 3 8 95003-43001-10M 95003-43xxx-20 <95003-43003-10M> <95003-43008-10M> 13.0 15.0 1 3 8 95003-45001-10M 95003-45xxx-1x <95003-45003-10M> <95003-45008-10M> 14.0 18.0 1 3 8 95003-05001-60M 95003-05xxx-60 <95003-05003-60M> <95003-05008-60M> 3.5 95003-07001-10M 95003-07xxx-1x <95003-07003-10M> <95003-07008-10M> 4.0 7.0 1 3 8 95003-07001-10M 95003-07xxx-20 <95003-07003-10M> <95003-07008-10M> 4.0 7.0 1 3 8 95003-19001-60M 95003-19xxx-60 <95003-19003-60M> <95003-19008-60M> 7.0 1 3 8 95003-21001-10M 95003-21xxx-1x <95003-21003-10M> 7.0 95003-07001-60M 95003-07xxx-3x <95003-07003-60M> <95003-07008-60M> 4.0 95003-07001-60M 95003-07xxx-60 <95003-07003-60M> <95003-07008-60M> 4.0 7.0 1 3 8 95003-07001-70M 95003-07xxx-7x <95003-07003-70M> <95003-07008-70M> 4.0 7.0 1 3 8 95003-23001-10M 95003-23xxx-20 <95003-23003-10M> 8.0 12.0 1 3 95003-23001-60M 95003-23xxx-3x <95003-23003-60M> <95003-23008-60M> 8.0 12.0 1 3 8 95003-23001-60M 95003-23xxx-60 <95003-23003-60M> <95003-23008-60M> 8.0 12.0 1 3 8 95003-25001-10M 95003-25xxx-1x <95003-25003-10M> 9.0 11.0 1 3 95003-45001-10M 95003-45xxx-20 <95003-45003-10M> <95003-45008-10M> 14.0 18.0 1 3 8 95003-25001-10M 95003-25xxx-20 <95003-25003-10M> 9.0 11.0 1 3 95003-50001-10M 95003-50xxx-1x <95003-50003-10M> 16.0 19.0 1 3 95003-25001-60M 95003-25xxx-3x <95003-25003-60M> 9.0 11.0 1 3 95003-50001-10M 95003-50xxx-20 <95003-50003-10M> 16.0 19.0 1 3 95003-25001-70M <95003-25003-70M> 9.0 11.0 1 3 95003-50xxx-3x 95003-50001-60M <95003-50003-60M> 16.0 19.0 1 3 95003-27001-10M 95003-27xxx-1x <95003-27003-10M> 9.0 13.0 1 3 95003-55001-10M 95003-55xxx-1x <95003-55003-10M> 17.5 20.5 1 3 95003-27001-10M 95003-27xxx-20 <95003-27003-10M> 9.0 13.0 1 3 95003-55001-10M 95003-55xxx-20 <95003-55003-10M> 17.5 20.5 1 3 95003-27001-60M 95003-27xxx-3x <95003-27003-60M> 9.0 13.0 1 3 95003-60001-10M 95003-60xxx-1x <95003-60003-10M> 22.0 27.0 1 3 95003-27001-60M 95003-27xxx-60 <95003-27003-60M> 9.0 13.0 1 3 95003-60001-10M 95003-60xxx-20 <95003-60003-10M> 22.0 27.0 1 3 95003-60001-60M 95003-60xxx-3x <95003-60003-60M> 22.0 27.0 1 3 95003-60001-60M 95003-60xxx-60 <95003-60003-60M> 22.0 27.0 1 3 95003-08001-10M 95003-08xxx-1x <95003-08003-10M> <95003-08008-10M> 4.5 6.5 1 3 8 95003-09001-60M 95003-09xxx-3x <95003-09003-60M> 4.5 8.0 1 3 95003-09001-60M 95003-09xxx-60 <95003-09003-60M> 4.5 8.0 1 3 95003-10001-10M 95003-10xxx-1x <95003-10003-10M> 5.0 8.0 1 3 8.0 1 3 8.0 1 3 8.0 1 3 95003-10xxx-20 95003-10001-10M <95003-10003-10M> 95003-10001-60M 95003-10xxx-3x <95003-10003-60M> 95003-10001-60M 95003-10xxx-60 <95003-10003-60M> 5.0 5.0 5.0 95003-11001-60M 95003-11xxx-3x <95003-11003-60M> <95003-11008-60M> 5.0 9.0 1 3 8 95003-11001-60M 95003-11xxx-60 <95003-11003-60M> <95003-11008-60M> 5.0 9.0 1 3 8 95003-12001-10M 95003-12xxx-1x <95003-12003-10M> <95003-12008-10M> 5.0 7.0 1 3 8 95003-12001-10M 95003-12xxx-20 <95003-12003-10M> <95003-12008-10M> 5.0 7.0 1 3 8 95003-21001-10M 95003-21xxx-20 <95003-21003-10M> 95003-23001-10M 95003-23xxx-1x <95003-23003-10M> 95003-25xxx-7x 8.0 8.0 8.0 95003-33001-10M 95003-33xxx-1x <95003-33003-10M> 10.0 14.0 1 3 95003-33001-10M 95003-33xxx-20 <95003-33003-10M> 10.0 14.0 1 3 1 Length (m) 21 2012.05.10 E C 6 General purpose hoses General purpose hoses Bulk part 1 Standard part No. Bulk part No. Inner diameter (mm) 95005-11xxx-3x 95005-11xxx-5x 95005-11001-30M 95005-11001-50M 95005-12001-10M <95005-12003-10M> 95005-12001-20M 95005-12001-30M 95005-12001-50M 95005-14001-10M 95005-14001-20M <95005-14003-20M> 95005-14001-30M 95005-14001-50M 95005-17001-10M 95005-17001-20M 95005-17001-30M 95005-17001-50M 95005-30001-30M 95005-30001-50M 95005-35001-10M <95005-35003-10M> <95005-35008-10M> 95005-35001-20M 95005-35001-30M 95005-35001-10M <95005-35003-10M> <95005-35008-10M> 95005-35001-50M 95005-45001-10M <95005-45003-10M> <95005-45008-10M> 95005-45001-20M 95005-45001-30M 11.0 11.0 95005-12xxx-1x 95005-12xxx-2x 95005-12xxx-3x 95005-12xxx-5x 95005-14xxx-1x 95005-14xxx-2x 95005-14xxx-3x 95005-14xxx-5x 95005-17xxx-1x 95005-17xxx-2x 95005-17xxx-3x 95005-17xxx-5x 95005-30xxx-3x 95005-30xxx-5x 95005-35xxx-1x 95005-35xxx-2x 95005-35xxx-3x 95005-35xxx-4x 95005-35xxx-5x 95005-45xxx-1x 95005-45xxx-2x 95005-45xxx-3x 12.0 12.0 12.0 12.0 14.0 14.0 14.0 14.0 17.0 17.0 17.0 17.0 3.0 3.0 3.5 3.5 3.5 3.5 3.5 4.5 4.5 4.5 Bulk part Length (m) 1 1 1 3 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 3 8 1 1 1 3 8 1 1 3 8 1 1 Standard part No. 95005-45xxx-4x 95005-45xxx-5x 95005-50xxx-3x 95005-50xxx-5x 95005-55xxx-1x 95005-55xxx-2x 95005-55xxx-4x 95005-65xxx-1x 95005-65xxx-2x 95005-70xxx-3x 95005-70xxx-5x 95005-75xxx-1x 95005-75xxx-2x 95005-80xxx-1x 95005-80xxx-2x 95005-80xxx-3x 95005-80xxx-5x 95005-91xxx-3x 95005-91xxx-5x 95005-92xxx-3x 95005-92xxx-5x Bulk part No. 95005-45001-10M <95005-45003-10M> <95005-45008-10M> 95005-45001-50M 95005-50001-30M <95005-50003-30M> 95005-50001-50M 95005-55001-10M <95005-55003-10M> <95005-55008-10M> 95005-55001-20M <95005-55003-20M> 95005-55001-10M <95005-55003-10M> <95005-55008-10M> 95005-65001-10M <95005-65003-10M> 95005-65001-20M 95005-70001-30M <95005-70003-30M> 95005-70001-50M 95005-75001-10M <95005-75003-10M> 95005-75001-20M 95005-80001-10M <95005-80003-10M> 95005-80001-20M 95005-80001-30M 95005-80001-50M 95005-91001-30M 95005-91001-50M 95005-92001-30M 95005-92001-50M Inner diameter (mm) 4.5 4.5 5.0 5.0 5.3 5.3 5.3 6.5 6.5 7.0 7.0 7.3 7.3 8.0 8.0 8.0 8.0 12.0 12.0 12.0 12.0 Length (m) 1 3 8 1 1 3 1 1 3 8 1 3 1 3 8 1 3 1 1 3 1 1 3 1 1 3 1 1 1 1 1 1 1 NOTE: X is displayed to represent the omitted numerals and letters of the roman alphabet. CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose. Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according to the service manual or the instructions issued with the bulk part. 22 2012.05.10 E C 7 • Bulk part number of fuel hose, general purpose hose and vinyl hose. (Example) 1 95001-75001-50M Bulk part number: Refers to the bulk part. Marking code (hose type): (fuel hose and general purpose hose) Change code (for added hose): (Vinyl hose) • Indicates number mark or change sequence, however, the code for the bulk part must be strictly 0 (zero). Types of code: • Fuel hose 2: Red outside braid (3 mm inside dia. only) 5: Black inside braid 3: Red (3 mm inside dia. only) 4: Ash gray with red stripe (3 mm inside dia. only) 6: Black • Vinyl hose 1: Clear 2: Black 3: Light red 6: Light red 7: Pale black • General hose 1: Ash gray 2: Ash gray 3: Black 5: Black Lengths: 001: 1 m (standard) 003: 3 m 008: 8 m I.D code: (fuel hose and general purpose hose) 30: 3.0 mm 11: 11 mm 35: 3.5 mm 91: 12 mm (outside dia. 15) mm 45: 4.5 mm 92: 12 mm (outside dia. 16) mm 50: 5.0 mm 12: 12 mm (outside dia. 17) mm 55: 5.3 mm, 5.5 mm 14: 14 mm 65: 6.5 mm 17: 17 mm 70: 7.0 mm 75: 7.3 mm, 7.5 mm 80: 8.0 mm ID./OD. code: (vinyl hose) 01: ID. 2.9, OD. 6.8 mm 03: ID. 3.0, OD. 6.0 mm 05: ID. 3.5, OD. 6.5 mm 07: ID. 4.0, OD. 7.0 mm 08: ID. 4.5, OD. 6.5 mm 09: ID. 4.5, OD. 8.0 mm 12: ID. 5.0, OD. 7.0 mm 10: ID. 5.0, OD. 8.0 mm 11: ID. 5.0, OD. 9.0 mm 14: ID. 6.0, 17: ID. 7.0, 19: ID. 7.0, 21: ID. 8.0, 23: ID. 8.0, 25: ID. 9.0, 27: ID. 9.0, 33: ID. 10.0, 36: ID. 11.0, OD. 9.0 mm OD. 9.0 mm OD. 11.0 mm OD. 9.0 mm OD. 12.0 mm OD. 11.0 mm OD. 13.0 mm OD. 14.0 mm OD. 13.0 mm 37: ID. 11.0, 38: ID. 12.0, 39: ID. 12.0, 40: ID. 12.0, 43: ID. 13.0, 45: ID. 14.0, 50: ID. 16.0, 55: ID. 17.5, 60: ID. 22.0, OD. 15.0 mm OD. 13.0 mm OD. 14.0 mm OD. 16.0 mm OD. 15.0 mm OD. 18.0 mm OD. 19.0 mm OD. 20.5 mm OD. 27.0 mm Hose type: 1: Fuel hose 3: Vinyl hose 5: General hose 23 2012.05.10 E C 8 Editorial style FLAT RATE SERVICE TIME 1 Flat rate service time (FRT) means the standard time required to service a MC, which is listed in this manual to help the dealers control the actual working process and calculate the service charge by using it as a guide. The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject. Other representative service items not using repair parts (removal/ installation, adjustment, inspection/measuring, and other work) are listed collectively in the list in the preface, classified according to the work. FRT setting system FRT setting standard Net service time Removal, Disassembly/reassembly, Installation Inspection, Measurement, Adjustment, Confirmation Diagnosis/troubleshooting (Electric system) • Decimal system (in unit of 0.1) is adopted to set FRT as it is convenient to calculate the wage. Example: (0.1) 6 minutes, (0.2) 12 minutes [Labor cost per hour] x [FRT] = [Wage] • FRT is set with a hand tool. • Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure. Completion inspection Float time Preparation (Process check, Confirmation arrangement for necessary tools) Related work (Transfer of vehicles) * Float time is set by multiplying the net service time by a given coefficient. 24 2012.05.10 E C 9 Work procedure Service item whose FRT is not presented • As the work procedure is set with the work time according to the method in the separate Service Manual, refer to this Manual as required. • Accessories and service parts that are not listed to use in this manual. • Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual. • Work basically is to be performed by one person, and when two or more people are required, setting is done as the total time for the number of people. • The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda vehicles as the standard. • Special tools and service equipment used to set FRT are those specified or recommended in Service Manual. 1 • Locations with little aging deterioration or breakage during normal use. • Service work that can be finished by one touch. • Service work that is seldom done (i.e. extremely small causes of trouble and service frequency). * When FRT is not presented, please calculate wages based on appropriate actual work time Operation not included of FRT • Oil and coolant water draining, Waiting time for warming up operation and etc.. • Additional operation that involves removal/installation of standard exterior equipment. • Indirect time spent for service by visiting the customer, trade-in, and delivery of a MC. • Indirect time required for ordering and delivery of parts. • Cost for grease, adhesive agent, etc. used for service work. 25 2012.05.10 E C10 Explanation of FRT by using an example (The example may differ from the actual presented items) 1 Ref. No. L.O.N. (Relative ref. Number) Description F.R.T. Indicating a reference No. whose operation and time are the same as FRT4.5 for the camshaft. 4.5 (The application range is limited to the service items without an LON setting within a same block.) (1, 3, 4, 7) 2 111118 CAMSHAFT • • • • • • • • • • • • • • • Includes: Valve clearance adjustment 111118A Indicating work contents that are included in the service item. Replace rocker arm add • • • • • • • • • • • • • • • • • • • • • • • • • 1.0 Reference No. of the illustration of part that shows location of the replacement work. FRT is an abbreviation of Flat Rate Time indicating the standard service time required for the replacement. How to refer to the service item by using the sample (camshaft replacement) Open to the page of the block where the camshaft's spare part illustration is shown. Look for the camshaft illustration, and refer to the service item and FRT that agree with the reference No. LON is an abbreviation of Labor Operation Number, and it is a classification of the service items by the work unit code. The same operation code is used regardless of the models. Standard operation is indicated with 6 digits code, and additional operation is indicated with 7 digits code. Indicating the camshaft replacement and FRT4.5. Indicating FRT1.0 that will be added when additional operation (replace rocker arm) is done in association with camshaft replacement. 26 2012.05.10 E C11 Indication mark for the listing of service items that continues to the following page Ref. L.O.N. No. 2 111118 (Relative ref. Number) 1 • • Code • • • 1 Engine 2 Transmission 3 Fuel & Exhaust 4 Frame & Body 5 Steering/Suspension 6 Electrical 7 Wheels/Brakes 8 Controls/instrument 9 - 0 - Indication of the block with no setting of FRT L.O.N. (Relative ref. Number) F.R.T. Description NO INFORMATION • • • • • • • • • • • • • • • • • • • • LON code system 1 11 1 18 A a b c d e A 1 c • Mark indicated at the last line. No. 18 a) Category codes and classification CAMSHAFT • • • • • • • • • • • • • • • 4.5 + Ref. 1 a F.R.T. Description 11 Category c) Operation codes and classification Code Operation category 1 Replace, Removal/Installation, Change a) Category code..................... Engine 2 Overhaul b) Location/function code ........ Engine upper 3 Adjust, Balance c) Operation code.................... Replace 4 (Paint-related work: Top-coat) d) Operation sequence number (Unit code can be shown with alphabet) ......................... camshaft (No regular rule of code) 5 Test, Inspect/diagnose, Measurement, Check 6 (Overhaul-related work: Rebore) 7 (Overhaul-related work: Reseal) 8 (Resurface) 9 (Paint-related work: Refinish) 0 Repair, Cleaning, Air bleeding e) Additional code ................... replace rocker arm (No regular rule of code) 27 2012.05.10 E C12 Major service items without using spare parts (1) Removal/Installation, (2) Adjustment, (3) Inspection/Measurement, (4) Overhaul, (5) Other work 1 E: Engine, F: Frame * OPERATIONS OTHER THAN REPLACING PARTS (1) Removal and installation Set for the configuration with the parts removed from the vehicle. LON 1101E5 E 1111K0 3111D6 1101E6 DESCRIPTION TILTING ENGINE ASSEMBLYREMOVAL/INSTALLATION INCLUDES: All necessary adjustment CYLINDER HEAD ASSEMBLYREMOVAL/INSTALLATION CARBURETOR ASSEMBLYREMOVAL/INSTALLATION CRANKCASE SEPARATION INCLUDES: Engine removal and installation FRT 1.8 E F DESCRIPTION 0.5 3.6 FRT 3113A0 CARBURETOR IDLE-ADJUSTMENT 0.1 2123A0 CLUTCH-ADJUSTMENT 0.1 6143A1 SPARK PLUG-ADJUSTMENT/CLEANING 0.1 1113A0 VALVE CLEARANCE-ADJUSTMENT NOTE: For 1 vehicle 0.4 6163A0 HEADLIGHT-AIMING 0.1 2133A0 DRIVE CHAIN-ADJUSTMENT 0.1 7113A0 7113A1 3113A3 FRONT BRAKE-ADJUSTMENT EXCLUDES: Front brake shoe adjustment REAR BRAKE-ADJUSTMENT EXCLUDES: Rear brake shoe adjustment THROTTLE OPERATION-ADJUSTMENT E 1.4 (2) Adjustment LON (3) Inspection, Measurement 0.1 F LON DESCRIPTION FRT 1115A0 COMPRESSION PRESSURE-MEASUREMENT 0.1 3115A0 CARBURETOR FLOAT LEVELMEASUREMENT 0.5 6145A0 IGNITION TIMING-INSPECTION 0.2 6105A0 BATTERY-CHECKING OF ELECTROLYTE LEVEL & CHARGE 0.2 (4) Overhaul Work condition: The required Measurements, inspections, adjustments, and cleaning/washing of each part are performed, including the main body removal/installation work and the replacement of defective parts. LON E 311200 CARBURETOR-OVERHAUL INCLUDES: All necessary adjustment FRT 0.7 (5) Other work LON DESCRIPTION FRT E 1130A1 OIL FILTER SCREEN-CLEANING 0.6 F 7110A0 FRONT BRAKE-AIR BLEEDING 0.2 0.1 0.1 28 2012.05.10 DESCRIPTION E ENGINE GROUP E-1 E 1 E-2 CYLINDER HEAD COVER C13 E 2 E-3 CYLINDER HEAD E 4 CAMSHAFT/VALVE 2 E-4 E 5 E-5 CAM CHAIN/TENSIONER E-8 E 8 CLUTCH E 6 E-6 CYLINDER E 7 RIGHT CRANKCASE COVER E-9 E 9 STARTING CLUTCH E-10 E10 LEFT CRANKCASE COVER 29 2012.05.10 E C14 ENGINE GROUP E-11 E11 E-13 GENERATOR E12 E-14 STARTER MOTOR E13 OIL PUMP 2 E-15 E14 E-16 CRANKCASE E-19 F 2 GEARSHIFT DRUM E15 E-17 CRANKSHAFT/PISTON E-20 F 3 KICK STARTER SPINDLE 30 2012.05.10 E E16 TRANSMISSION E-22 F 4 CARBURETOR FRAME GROUP F-1 G 1 F-2 HEADLIGHT F-4-1 C15 G 2 F-4 METER G 5 F-5 HANDLE LEVER/SWITCH/CABLE/MIRROR (XL125LK) G 3 HANDLE LEVER/SWITCH/CABLE/MIRROR (XR125LEK/LK) G 7 F-7 FRONT BRAKE MASTER CYLINDER G 8 HANDLE PIPE/TOP BRIDGE (XR125LEK/LK) 3 F-7-1 G 9 HANDLE PIPE/TOP BRIDGE(XL125LK) F-9 G10 STEERING STEM F-10 G11 FRONT FENDER 31 2012.05.10 E C16 FRAME GROUP F-11 G12 F-11-1 FRONT FORK(XR125LEK/LK) F-13 G13 F-12 FRONT FORK(XL125LK) G15 F-14-10 FRONT BRAKE PANEL G14 FRONT BRAKE CALIPER G16 F-14-20 FRONT WHEEL(XL125LK) H 1 FRONT WHEEL(XR125LEK/LK) 3 F-18 H 3 REAR BRAKE PANEL F-19-10 H 4 REAR WHEEL H 6 FUEL TANK 32 2012.05.10 F-21 E D 1 FRAME GROUP F-23 H 8 F-24 SEAT F-25-20 H 9 F-25 SIDE COVER H11 F-27 AIR SUCTION VALVE H10 AIR CLEANER H12 F-29 EXHAUST MUFFLER H14 PEDAL 3 F-30 H15 STEP F-31 H16 STAND F-32 I 1 SWINGARM 33 2012.05.10 E D 2 FRAME GROUP F-33 I 3 F-34 REAR CUSHION F-35 I 4 F-34-1 REAR FENDER(XR125LEK/LK) I 7 F-35-1 WINKER(XR125LEK/LK) I 6 REAR FENDER(XL125LK) I 8 F-36 WINKER(XL125LK) I 9 TAILLIGHT 3 F-37 I11 BATTERY F-38 I12 WIRE HARNESS(XR125LEK) 34 2012.05.10 E F-38-1 I13 WIRE HARNESS(XR125LK/XL125LK) D 3 FRAME GROUP F-39 I14 F-48 FRAME BODY F-49-1 J 2 CAUTION LABEL(XL125LK) I16 TOOLS F-49 J 1 CAUTION LABEL(XR125LEK/LK) F-50 J 3 MARK/STRIPE 3 35 2012.05.10 E E-1 E 1 CYLINDER HEAD COVER Ref. (Relative ref. Number) L.O.N. No. Description 1 1111C4 COVER, CYLINDER HEAD ••••••••• 3 1111D2 GASKET, CYLINDER HEAD COVER •• 7 3111D1 PIPE, SECONDARY AIR •••••••••• 2 Ref. No. Reqd. QTY XR125 LEK LK C C XL125 LK C Part No. Description 12310-KWK-901 12311-KRH-780 12391-KRM-840 12396-KRM-840 12397-KWG-601 12397-KYE-901 COVER COMP., CYLINDER HEAD •• COVER, CYLINDER HEAD •••••••• GASKET, HEAD COVER •••••••••• GASKET B, HEAD COVER •••••••• GASKET C, HEAD COVER •••••••• GASKET C, HEAD COVER(ARAI) •• 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 9 90003-KFG-000 10 90463-KRM-840 COLLAR, 10MM •••••••••••••••• PIPE COMP., AIR FEED •••••••• GUIDE COMP., AIR SUCTION VALVE TUBE BOLT, L. CRANKCASE COVER •••• WASHER, SEALING, 6.2X12X1.2 • 1 2 1 1 2 1 2 1 11 90543-MV9-670 12 90702-KRM-840 13 91309-KVX-A00 91309-MJ0-003 14 95701-06016-00 15 96001-06012-00 RUBBER, MOUNTING •••••••••••• DOWEL PIN, 8X14 ••••••••••••• O-RING, 9.8X2.8 ••••••••••••• O-RING, 9.8X2.8(ARAI) ••••••• BOLT, FLANGE, 6X16 •••••••••• BOLT, FLANGE, 6X12 •••••••••• 2 1 1 1 3 1 2 1 1 1 3 1 2 1 1 1 2 3 4 5 6 12398-KWK-900 7 18640-KRH-A00 8 18700-KWK-900 Serial No. Parts catalogue code 36 2012.05.10 E F.R.T. 0.3 0.3 0.3 E-2 E 2 CYLINDER HEAD Ref. (Relative ref. Number) L.O.N. No. Description 1 111106 HEAD, CYLINDER ••••••••••••••• .INCLUDES: Valve adjust and reface 2 1111L9 GUIDE, INTAKE VALVE(ONE) ••••• .INCLUDES: Reaming .INCLUDES: Valve adjust and reface 1111M0 GUIDE, EXHAUST VALVE(ONE) •••• .INCLUDES: Reaming .INCLUDES: Valve adjust and reface 1111M9 GUIDE, VALVE :FOR 1 VEHICLE •• .INCLUDES: Reaming .INCLUDES: Valve adjust and reface 3 1111B4 HOLDER, CAMSHAFT ••••••••••••• 6 111115 GASKET, CYLINDER HEAD •••••••• 7 (8,19) 311131 INSULATOR, THROTTLE BODY/ CARBURETOR •••••••••••••••••• 9 614130 PLUG, SPARK •••••••••••••••••• Ref. No. F.R.T. 2.2 2.2 2.2 2.5 2 0.9 1.4 0.5 0.1 Reqd. QTY Part No. Description XR125 LEK LK C C 1 12200-KRH-A00 12200-KRH-780 2 12204-KRM-305 3 12210-KVX-600 4 12212-KRM-840 5 12213-KRM-840 12213-KTT-900 HEAD COMP., CYLINDER •••••••• •••••••••••••••••••••••••••• GUIDE, VALVE(O.S.) •••••••••• HOLDER COMP., CAMSHAFT •••••• PLATE, STOPPER •••••••••••••• CLIP, VALVE GUIDE ••••••••••• •••••••••••••••••••••••••••• 6 12251-KTE-911 7 16210-KWK-900 16210-KRH-780 8 16214-KWK-900 9 31916-KRM-841 31917-KPH-901 10 32925-958-000 GASKET, CYLINDER HEAD (NIPPON LEAKLESS) 1 1 1 GASKET, CYLINDER HEAD ••••••• 1 1 1 GASKET, CYLINDER HEAD (OS. 0.75/1.00) (1) (1) (1) INSULATOR, CARBURETOR ••••••• 1 1 INSULATOR COMP., CARBURETOR • - - 1 GASKET, CARBURETOR INSULATOR 1 1 1 PLUG, SPARK(CPR8EA-9)(NGK) •• (1) (1) (1) PLUG, SPARK(CPR7EA-9)(NGK) •• 1 1 1 CLIP, PULSER CORD ••••••••••• - - 1 11 12 13 14 15 90002-KRM-840 90035-KRM-840 90035-KWK-900 90091-KRM-840 90306-KRM-840 BOLT, FLANGE, 5X14 •••••••••• BOLT, STUD, 8X22 •••••••••••• BOLT, STUD, 6X19 •••••••••••• BOLT, FLANGE SOCKET, 6X22 ••• NUT, CYLINDER HEAD •••••••••• 2 2 2 2 4 2 2 2 2 4 2 2 2 2 4 16 90404-KPT-A00 17 90703-KRM-840 18 90704-KRM-840 WASHER, PLAIN, 12MM ••••••••• DOWEL PIN, 10X12 •••••••••••• DOWEL PIN, 6X10 ••••••••••••• 4 2 2 4 2 2 4 2 2 12251-KVX-A00 12252-KVX-600 1 2 1 1 2 2 1 2 1 1 2 2 XL125 LK C Serial No. Parts catalogue code 1 2 1 1 2 2 37 2012.05.10 E E-2 E 3 CYLINDER HEAD 2 Ref. No. Reqd. QTY Part No. 19 91304-KRM-840 20 94050-06000 Description XR125 LEK LK C C XL125 LK C O-RING, 33.5X3.0 •••••••••••• NUT, FLANGE, 6MM •••••••••••• 1 2 1 2 1 2 21 95701-06014-00 BOLT, FLANGE, 6X14 •••••••••• 22 95801-06105-00 BOLT, FLANGE, 6X105 ••••••••• 1 2 1 2 1 2 Serial No. Parts catalogue code 38 2012.05.10 E E-3 E 4 CAMSHAFT/VALVE Ref. (Relative ref. Number) L.O.N. No. Description 2 111118 CAMSHAFT ••••••••••••••••••••• .INCLUDES: Valve adjustment 3 (4) 1111K8 ARM, INTAKE VALVE ROCKER(ONE) .INCLUDES: Valve adjustment 1111K9 ARM, EXHAUST VALVE ROCKER(ONE) .INCLUDES: Valve adjustment 1111L8 ARM, VALVE ROCKER :FOR 1 VEHICLE •••••••••••••• .INCLUDES: Valve adjustment 5 1111N0 VALVE, INTAKE(ONE) ••••••••••• .INCLUDES: Refacing 6 1111N1 VALVE, EXHAUST(ONE) •••••••••• .INCLUDES: Refacing 1111P0 VALVE :FOR 1 VEHICLE ••••••••• .INCLUDES: Refacing 7 (1,8,9,10,11) 1111P2 INTAKE VALVE SPRING AND/OR STEM SEAL(ONE) •••••••••••••• 1111P3 EXHAUST VALVE SPRING AND/OR STEM SEAL(ONE) •••••••••••••• 1111Q2 VALVE SPRING AND/OR STEM SEAL :FOR 1 VEHICLE •••••••••••••• F.R.T. 0.7 0.8 0.8 0.8 1.7 1.7 1.9 2 1.5 1.5 1.6 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 12209-GB4-682 14100-KVX-600 14430-KTT-900 14451-KTT-900 14711-KTE-910 SEAL, VALVE STEM(ARAI) •••••• CAMSHAFT COMP. •••••••••••••• ARM COMP., VALVE ROCKER ••••• SHAFT, ROCKER ARM ••••••••••• VALVE, IN. •••••••••••••••••• 2 1 2 2 1 2 1 2 2 1 2 1 2 2 1 6 7 8 9 10 14721-KWF-900 14751-KSP-910 14761-KSP-910 14771-KSP-910 14777-KGH-900 VALVE, EX. •••••••••••••••••• SPRING, VALVE OUTER ••••••••• SPRING, VALVE INNER ••••••••• RETAINER, VALVE SPRING •••••• SEAT, VALVE SPRING •••••••••• 1 2 2 2 2 1 2 2 2 2 1 2 2 2 2 11 14781-MA6-000 12 90012-KK3-830 13 90206-250-000 COTTER, VALVE ••••••••••••••• SCREW, TAPPET ADJUSTING ••••• NUT, TAPPET ADJUSTING ••••••• 4 2 2 4 2 2 4 2 2 XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 39 2012.05.10 E E-4 E 5 CAM CHAIN/TENSIONER Ref. (Relative ref. Number) L.O.N. No. Description 1 1111Q4 SPROCKET, CAM •••••••••••••••• 2 110140 CHAIN, CAM ••••••••••••••••••• 3 111130 TENSIONER, CAM CHAIN ••••••••• 5 (6) 111133 LIFTER, TENSIONER •••••••••••• 7 111139 GUIDE, CAM CHAIN ••••••••••••• 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 14321-KRM-840 14401-KVJ-911 14510-KRM-842 14515-KRM-840 14520-KTT-900 SPROCKET, CAM(34T) •••••••••• CHAIN, CAM(94L)(DAIDO) •••••• TENSIONER ASSY., CAM CHAIN •• PLATE, TENSIONER SETTING •••• LIFTER ASSY., TENSIONER ••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 14560-KSP-910 14610-KSP-910 90005-KY7-000 90083-KRM-840 91306-KRM-840 GASKET, TENSIONER LIFTER •••• GUIDE, CAM CHAIN •••••••••••• SCREW, PAN, 6X6 ••••••••••••• BOLT, KNOCK, 5MM •••••••••••• O-RING, 1.5X9.5 ••••••••••••• 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 11 95701-06016-00 BOLT, FLANGE, 6X16 •••••••••• 12 96001-06022-00 BOLT, FLANGE, 6X22 •••••••••• 1 2 1 2 1 2 XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 40 2012.05.10 E F.R.T. 0.5 1.0 0.9 0.2 1.4 E-5 E 6 CYLINDER Ref. (Relative ref. Number) L.O.N. No. Description 1 1111A5 CYLINDER ••••••••••••••••••••• 2 111102 GASKET, CYLINDER ••••••••••••• F.R.T. 1.7 1.6 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 12100-KRH-780 12191-KWK-900 12195-KTE-910 90703-KRM-840 CYLINDER COMP. •••••••••••••• GASKET, CYLINDER •••••••••••• RUBBER, INSERT •••••••••••••• DOWEL PIN, 10X12 •••••••••••• XR125 LEK LK C C 1 1 3 2 1 1 3 2 XL125 LK C Serial No. Parts catalogue code 1 1 3 2 41 2012.05.10 E E-6 E 7 RIGHT CRANKCASE COVER Ref. (Relative ref. Number) L.O.N. No. Description 1 110159 COVER, CRANKCASE :RIGHT •••••• 2 110158 GASKET, CRANKCASE COVER :RIGHT 4 (5) 2121A7 LEVER, CLUTCH •••••••••••••••• 10 112105 OIL SEAL, KICK STARTER SPINDLE 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 11330-KWK-900 11393-KWK-900 15651-KPT-A00 22810-KRM-B00 22815-KTT-900 COVER COMP., R. CRANKCASE ••• GASKET, R. CRANKCASE COVER •• GAUGE, OIL LEVEL •••••••••••• LEVER COMP., CLUTCH ••••••••• SPRING, CLUTCH LEVER •••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 22821-KRM-840 90702-KRM-840 90703-KRH-900 91202-KSP-910 91204-KSP-911 RECEIVER, CLUTCH CABLE •••••• DOWEL PIN, 8X14 ••••••••••••• PIN, SPRING, 3X10 ••••••••••• OIL SEAL, 12X18X4 ••••••••••• OIL SEAL, 16X28X7 ••••••••••• 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 11 91307-KRM-840 O-RING, 18X3 •••••••••••••••• 12 96001-06030-00 BOLT, FLANGE, 6X30 •••••••••• 13 96001-06040-00 BOLT, FLANGE, 6X40 •••••••••• 1 3 9 1 3 9 1 3 9 XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 42 2012.05.10 E F.R.T. 0.7 0.6 0.7 0.6 E-8 E 8 CLUTCH Ref. (Relative ref. Number) L.O.N. No. Description 1 2121A0 OUTER, CLUTCH •••••••••••••••• 3 212112 CENTER, CLUTCH ••••••••••••••• 4 (5,6) 2121A1 DISC, CLUTCH FRICTION •••••••• .NOTE: Same time for two units or more 7 2121A3 PLATE, CLUTCH PRESSURE ••••••• 8 2121A4 PLATE, CLUTCH LIFTER ••••••••• 9 2121B6 ROD, CLUTCH LIFTER ••••••••••• 10 212107 SPRING, CLUTCH ••••••••••••••• .NOTE: Same time for two units or more 15 2121B4 BEARING, CLUTCH LIFTER ••••••• F.R.T. 1.0 1.0 1.0 1.0 0.7 0.6 0.7 0.6 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 22100-KWK-900 22115-KSP-910 22120-KTT-900 22201-KTT-900 22202-KTT-900 OUTER COMP., CLUTCH ••••••••• GUIDE, CLUTCH OUTER ••••••••• CENTER, CLUTCH •••••••••••••• DISK, CLUTCH FRICTION ••••••• DISK, CLUTCH FRICTION ••••••• 1 1 1 3 2 1 1 1 3 2 1 1 1 3 2 6 7 8 9 10 22321-KTT-900 22355-KTT-900 22361-KTT-900 22366-KRM-840 22401-KRM-840 PLATE, CLUTCH ••••••••••••••• PLATE, CLUTCH PRESSURE •••••• PLATE, CLUTCH LIFTER •••••••• ROD, CLUTCH LIFTER •••••••••• SPRING, CLUTCH •••••••••••••• 4 1 1 1 4 4 1 1 1 4 4 1 1 1 4 11 12 13 14 15 90008-KTT-900 90202-KRM-840 90405-KTT-900 90501-KPT-A00 96100-60030-00 BOLT, FLANGE, 6X25 •••••••••• NUT, SPECIAL FLANGE, 14MM ••• WASHER, PLAIN, 17MM ••••••••• WASHER, 14.1X29X2.8 ••••••••• BEARING, RADIAL BALL, 6003 •• 4 1 1 1 1 4 1 1 1 1 4 1 1 1 1 XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 43 2012.05.10 E E-9 E 9 STARTING CLUTCH Ref. (Relative ref. Number) L.O.N. No. Description 1 612120 GEAR, STARTER DRIVEN ••••••••• 3 (2) 612131 OUTER, STARTING CLUTCH ••••••• 4 612125 GEAR, STARTER REDUCTION •••••• 2 Ref. No. Reqd. QTY Part No. 1 28110-KTT-901 2 28120-KYA-901 28126-MN4-004 3 28128-KVC-900 4 28131-KTT-900 Description XR125 LEK LK C C XL125 LK C 1 1 1 1 - - 5 28132-KN6-930 GEAR, STARTER DRIVEN(58T) ••• CLUTCH, ONE WAY ••••••••••••• CLUTCH, ONE WAY(NIPPON SEIKO) OUTER, STARTING CLUTCH •••••• GEAR, STARTER REDUCTION (15/53T) SHAFT, REDUCTION GEAR ••••••• 1 1 - - 6 28133-KRM-850 7 90085-KTT-900 8 91104-KTT-901 COLLAR, STARTER REDUCTION ••• BOLT, SOCKET, 6MM ••••••••••• BEARING, NEEDLE, 22X29X16.8 • 1 6 1 - - Serial No. Parts catalogue code 44 2012.05.10 E F.R.T. 0.5 0.6 0.3 E-10 E10 LEFT CRANKCASE COVER Ref. (Relative ref. Number) L.O.N. No. Description 1 1101A6 COVER, CRANKCASE :LEFT ••••••• 2 1101B0 COVER, CRANKCASE :LEFT REAR •• 4 1101A3 GASKET, CRANKCASE COVER :LEFT F.R.T. 0.4 0.1 0.3 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 11341-KWK-900 11360-KRH-780 11365-KRH-780 11395-KWK-900 90084-KTT-900 COVER, L. CRANKCASE ••••••••• COVER COMP., L. RR. ••••••••• GUIDE COMP., DRIVE CHAIN •••• GASKET, L. COVER •••••••••••• CAP, 14MM ••••••••••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 90087-KRM-840 90702-KRM-840 91303-KRM-840 91305-KRM-840 96001-06035-00 CAP, 32MM ••••••••••••••••••• DOWEL PIN, 8X14 ••••••••••••• O-RING, 13.8X2.5 •••••••••••• O-RING, 31.7X2.4 •••••••••••• BOLT, FLANGE, 6X35 •••••••••• 1 2 1 1 7 1 2 1 1 7 1 2 1 1 7 11 96001-06040-00 BOLT, FLANGE, 6X40 •••••••••• 12 96001-06045-00 BOLT, FLANGE, 6X45 •••••••••• 2 2 2 2 2 2 XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 45 2012.05.10 E E-11 E11 GENERATOR Ref. (Relative ref. Number) L.O.N. No. Description 1 613105 ROTOR OR FLYWHEEL •••••••••••• 2 6131A3 STATOR ••••••••••••••••••••••• 2 Ref. No. Reqd. QTY Part No. 1 31110-KRH-A01 31110-KRH-781 2 31120-KRH-781 3 32111-KSP-910 4 90201-KRM-840 5 90501-KPT-A00 Description XR125 LEK LK C C XL125 LK C FLYWHEEL COMP. •••••••••••••• •••••••••••••••••••••••••••• STATOR COMP. •••••••••••••••• CLAMPER, A.C. GENERATOR CORD NUT, FLANGE, 14MM ••••••••••• WASHER, 14.1X29X2.8 ••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 96600-06016-00 BOLT, SOCKET, 6X16 •••••••••• 7 96600-06022-00 BOLT, SOCKET, 6X22 •••••••••• 3 3 3 3 3 3 Serial No. Parts catalogue code 46 2012.05.10 E F.R.T. 0.6 0.6 E-13 E12 STARTER MOTOR Ref. (Relative ref. Number) L.O.N. No. Description 1 (8) 612105 MOTOR, STARTING •••••••••••••• 2 (3,5,6) 6121A4 TERMINAL, BRUSH(STARTER) ••••• F.R.T. 0.4 0.6 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 31200-KRM-851 31201-KPT-A01 31204-KG8-004 31205-KRM-851 31206-KPH-881 MOTOR ASSY., STARTER(MITSUBA) TERMINAL SET, BRUSH ••••••••• SPRING, CARBON BRUSH •••••••• BOLT, SETTING ••••••••••••••• HOLDER, BRUSH ••••••••••••••• 1 1 2 2 1 - - 6 7 8 9 10 31207-MBE-008 90071-MB0-000 91309-425-003 91320-MB0-000 95701-06022-00 RING •••••••••••••••••••••••• NUT-WASHER, 6MM ••••••••••••• O-RING, 24.4X3.1(ARAI) •••••• O-RING, 4X2 ••••••••••••••••• BOLT, FLANGE, 6X22 •••••••••• 2 2 1 3 2 - - XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 47 2012.05.10 E E-14 E13 OIL PUMP Ref. (Relative ref. Number) L.O.N. No. Description 1 113105 PUMP ASSY., OIL •••••••••••••• 2 1131B8 GEAR, OIL PUMP DRIVE ••••••••• 3 (4) 1131C7 ROTOR, OIL PUMP •••••••••••••• 5 1131B5 SCREEN, OIL FILTER ••••••••••• 6 1101L0 ROTOR, OIL FILTER •••••••••••• 7 (10) 1101L1 CAP, OIL FILTER ROTOR •••••••• 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 15100-KTT-900 15130-KTT-900 15331-KTT-900 15332-KTT-900 15421-KSP-910 PUMP ASSY., OIL ••••••••••••• GEAR COMP., OIL PUMP(34T) ••• ROTOR, OIL PUMP INNER ••••••• ROTOR, OIL PUMP OUTER ••••••• SCREEN, OIL FILTER •••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 15430-KSP-910 15436-KRM-840 15441-KCS-650 15446-107-000 15459-KWK-900 ROTOR, OIL FILTER ••••••••••• CAP, OIL FILTER ROTOR ••••••• THROUGH, OIL •••••••••••••••• SPRING, OIL THROUGH ••••••••• GASKET, OIL FILTER CAP •••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11 12 13 14 15 90231-KRM-840 90432-KPT-A00 90702-KRM-840 93700-05012-0A 93901-34120 NUT, LOCK, 14MM ••••••••••••• WASHER, 14.2X26X3 ••••••••••• DOWEL PIN, 8X14 ••••••••••••• SCREW, OVAL, 5X12 ••••••••••• SCREW, TAPPING, 4X8 ••••••••• 1 1 2 3 1 1 1 2 3 1 1 1 2 3 1 16 94251-08000 PIN, LOCK, 8MM •••••••••••••• 17 95701-06035-00 BOLT, FLANGE, 6X35 •••••••••• 1 2 1 2 1 2 XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 48 2012.05.10 E F.R.T. 0.7 0.6 0.7 0.6 0.8 0.7 E-15 E14 CRANKCASE Ref. (Relative ref. Number) L.O.N. No. Description 1 110120 CRANKCASE :RIGHT ••••••••••••• .INCLUDES: Engine removal and installation 3 110115 CRANKCASE :LEFT •••••••••••••• .INCLUDES: Engine removal and installation 1101A2 CRANKCASE :BOTH •••••••••••••• .INCLUDES: Engine removal and installation 7 6151B8 SWITCH, NEUTRAL •••••••••••••• 12 1101F9 OIL SEAL, GEARSHIFT SPINDLE •• F.R.T. 4.6 4.3 5.2 0.3 0.9 2 Ref. No. Reqd. QTY Part No. 1 11100-KRH-A00 11100-KRH-780 2 11108-KTT-900 3 11200-KRH-A00 11200-KRH-780 4 11215-KRM-840 5 11216-KRM-840 XR125 LEK LK C C Description XL125 LK C CRANKCASE COMP., R.(ES) ••••• CRANKCASE COMP., R.(KS) ••••• PLATE, L. BEARING SETTING ••• CRANKCASE COMP., L.(ES) ••••• CRANKCASE COMP., L.(KS) ••••• PLUG, BEARING PUSH •••••••••• SPRING, BEARING PUSH •••••••• 1 3 1 1 1 1 3 1 1 1 1 3 1 1 1 6 7 8 9 10 11217-KRM-840 35750-KYE-900 90031-KTT-900 90131-KRM-840 90441-KRM-840 PLATE, BEARING PUSH ••••••••• SWITCH SET, NEUTRAL ••••••••• BOLT, CYLINDER STUD, 8X140 •• BOLT, DRAIN PLUG, 12MM •••••• PLATE, BEARING HOLDER ••••••• 1 1 4 1 2 1 1 4 1 2 1 1 4 1 2 11 12 13 14 15 90702-KRM-840 91203-KSP-910 91305-KPH-900 94109-12000 95701-06016-00 DOWEL PIN, 8X14 ••••••••••••• OIL SEAL, 14X22X5 ••••••••••• O-RING, 19.4X2.3 •••••••••••• WASHER, DRAIN PLUG, 12MM •••• BOLT, FLANGE, 6X16 •••••••••• 2 1 1 1 5 2 1 1 1 5 2 1 1 1 5 16 17 18 19 20 95701-06040-00 95701-06045-00 95701-06070-00 96001-06018-00 96001-06020-00 BOLT, BOLT, BOLT, BOLT, BOLT, 7 1 7 1 2 7 1 7 1 2 7 1 7 1 2 FLANGE, FLANGE, FLANGE, FLANGE, FLANGE, 6X40 6X45 6X70 6X18 6X20 •••••••••• •••••••••• •••••••••• •••••••••• •••••••••• Serial No. Parts catalogue code 49 2012.05.10 E E-16 E15 CRANKSHAFT/PISTON Ref. (Relative ref. Number) L.O.N. No. Description 1 1101B5 CRANKSHAFT ••••••••••••••••••• .INCLUDES: Engine removal and installation 3 (2,4,5) 111103 PISTON RING AND/OR PISTON(ONE) .INCLUDES: Engine removal and installation 10 1101B7 BEARING, CRANKSHAFT :RIGHT ••• .INCLUDES: Engine removal and installation 2 Ref. No. Reqd. QTY Part No. 1 13000-KVX-600 2 13011-KVX-600 13021-KVX-600 13031-KVX-600 13041-KVX-600 13051-KVX-600 3 13101-KVX-600 13102-KVX-600 13103-KVX-600 13104-KVX-600 13105-KVX-600 4 13111-KVX-600 5 13115-GN5-910 6 7 8 9 10 13412-KTE-910 23121-KTT-900 90741-KFB-000 90741-KGH-900 91001-KRM-842 91001-KSP-913 Description XR125 LEK LK C C XL125 LK C CRANKSHAFT COMP. •••••••••••• RING SET, PISTON(STD.)(RIKEN) RING SET, PISTON(0.25)(RIKEN) RING SET, PISTON(0.50)(RIKEN) RING SET, PISTON(0.75)(RIKEN) RING SET, PISTON(1.00)(RIKEN) PISTON(STD.) •••••••••••••••• PISTON(0.25) •••••••••••••••• PISTON(0.50) •••••••••••••••• PISTON(0.75) •••••••••••••••• PISTON(1.00) •••••••••••••••• PIN, PISTON ••••••••••••••••• CLIP, PISTON PIN, 13MM •••••• 1 1 (1) (1) (1) (1) 1 (1) (1) (1) (1) 1 2 1 1 (1) (1) (1) (1) 1 (1) (1) (1) (1) 1 2 1 1 (1) (1) (1) (1) 1 (1) (1) (1) (1) 1 2 COLLAR, R. CRANKSHAFT ••••••• GEAR, PRIMARY DRIVE(20T) •••• KEY, WOODRUFF, 4MM •••••••••• KEY, WOODRUFF, 4MM •••••••••• BEARING, ROLLER, 30X58X17(NTN) BEARING, ROLLER, 30X58X17(FAG) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Serial No. Parts catalogue code 50 2012.05.10 E F.R.T. 3.8 1.8 3.8 E-17 E16 TRANSMISSION Ref. (Relative ref. Number) L.O.N. No. Description 1 2 15 22 23 24 +25 (5,9,11,13) 210141 MAINSHAFT, TRANSMISSION •••••• .INCLUDES: Engine removal and installation 210141A .Replace countershaft add •••• (3,8,10,12,14) 210142 COUNTERSHAFT, TRANSMISSION ••• .INCLUDES: Engine removal and installation 210142A .Replace mainshaft add ••••••• 213135 SPROCKET, DRIVE •••••••••••••• 2101C8 BEARING, COUNTERSHAFT :RIGHT • .INCLUDES: Engine removal and installation 2101C5 BEARING, MAINSHAFT :RIGHT •••• .INCLUDES: Engine removal and installation 2101C2 BEARING, MAINSHAFT :LEFT ••••• .INCLUDES: Engine removal and installation 2101C6 BEARING, MAINSHAFT :BOTH ••••• .INCLUDES: Engine removal and installation 2101C7 BEARING, COUNTERSHAFT :LEFT •• F.R.T. 3.8 0.2 3.8 0.2 0.2 3.8 3.8 2 3.8 4.0 3.8 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 23210-KRH-780 23220-KRH-780 23421-KRH-780 23427-KRM-840 23431-KPN-A00 MAINSHAFT COMP.(14T) •••••••• COUNTERSHAFT COMP. •••••••••• GEAR, COUNTERSHAFT LOW(39T) • BUSH, 17X20.5X8.0 ••••••••••• GEAR, MAINSHAFT SECOND(16T) • 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 23432-KRH-780 23432-KVX-600 23441-KPN-A00 23451-KPN-A00 23461-KPN-A00 BUSH, BUSH, GEAR, GEAR, GEAR, 20MM •••••••••••••••••• 20MM •••••••••••••••••• COUNTERSHAFT SECOND(30T) MAINSHAFT THIRD(22T) •• COUNTERSHAFT THIRD(31T) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11 12 13 14 15 23471-KPN-A00 23481-KPN-A00 23491-KPN-A00 23501-KPN-A00 23801-KWF-940 GEAR, MAINSHAFT FOURTH(25T) • GEAR, COUNTERSHAFT FOURTH(28T) GEAR, MAINSHAFT FIFTH(32T) •• GEAR, COUNTERSHAFT FIFTH(30T) SPROCKET, DRIVE(16T) •••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 16 17 18 19 20 23811-KR3-600 90453-KVX-600 90454-KTT-900 90456-KTT-900 90458-KVS-900 PLATE A2, FIXING •••••••••••• WASHER, SPLINE, 20MM •••••••• WASHER B, THRUST, 20MM •••••• WASHER, THRUST, 12MM •••••••• WASHER, THRUST, 17MM •••••••• 1 2 3 1 3 1 2 3 1 3 1 2 3 1 3 21 22 23 24 25 90602-KYY-900 91003-KTT-900 91004-KTN-900 91005-KTN-900 91006-KTN-900 CIRCLIP, BEARING, BEARING, BEARING, BEARING, 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 20MM ••••••••••••••• RADIAL BALL, 17X42X12 RADIAL BALL, 17X40X12 RADIAL BALL, 12X32X10 RADIAL BALL, 20X47X14 XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 51 2012.05.10 E E-17 F 1 TRANSMISSION Ref. (Relative ref. Number) L.O.N. No. Description +25 .INCLUDES: Engine removal and installation 2101C9 BEARING, COUNTERSHAFT :BOTH •• .INCLUDES: Engine removal and installation 2101D4 BEARING, MAINSHAFT AND COUNTERSHAFT :ALL ••••••••••• .INCLUDES: Engine removal and installation 2 Ref. No. Reqd. QTY Part No. Description 26 91216-KSP-910 OIL SEAL, 20X34X7 ••••••••••• 27 93101-06010-0A BOLT, HEX., 6X10 •••••••••••• XR125 LEK LK C C 1 2 1 2 XL125 LK C Serial No. Parts catalogue code 1 2 52 2012.05.10 E F.R.T. 4.0 4.2 E-19 F 2 GEARSHIFT DRUM Ref. (Relative ref. Number) L.O.N. No. Description 1 5 6 7 9 (2) 210112 FORK, GEARSHIFT •••••••••••••• .INCLUDES: Engine removal and installation .NOTE: Same time for two units or more 2101A9 DRUM, GEARSHIFT •••••••••••••• .INCLUDES: Engine removal and installation 2101D6 PLATE, GEARSHIFT DRUM STOPPER (8) 210125 STOPPER OR SPRING, SHIFT DRUM (10) 210122 SPINDLE, GEARSHIFT ••••••••••• F.R.T. 3.7 3.7 1.1 1.1 1.0 2 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 24211-KTT-900 24212-KVX-600 24241-KRM-840 24242-KRM-840 24301-KRH-780 6 24410-KTT-900 Description FORK, FORK, SHAFT SHAFT DRUM, GEARSHIFT ••••••••••••• CENTER GEARSHIFT •••••• A, GEARSHIFT FORK ••••• B, GEARSHIFT FORK ••••• GEARSHIFT ••••••••••••• XR125 LEK LK C C XL125 LK C 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 8 9 10 24430-KRM-B10 24436-KRM-840 24610-KRM-840 24651-KRM-840 PLATE COMP., GEARSHIFT DRUM STOPPER STOPPER COMP., GEARSHIFT DRUM SPRING, SHIFT DRUM STOPPER •• SPINDLE COMP., GEARSHIFT •••• SPRING, GEARSHIFT RETURN •••• 11 12 13 14 15 24652-KRM-840 35751-KPH-900 35752-KRM-840 90003-KVS-900 90022-KRM-840 PIN, SHIFT RETURN SPRING •••• CAP, CHANGE SWITCH CONTACT •• SPRING, CHANGE SWITCH CONTACT BOLT, HEX., 6X20 •••••••••••• PIVOT, SHIFT DRUM STOPPER ARM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 16 17 18 19 90417-KRM-840 90457-KRM-840 94510-14000 96220-30085 WASHER, DRUM STOPPER •••••••• WASHER, 14MM •••••••••••••••• CIRCLIP, EXTERNAL, 14MM ••••• ROLLER, 3X8.5 ••••••••••••••• 1 1 1 2 1 1 1 2 1 1 1 2 Serial No. Parts catalogue code 53 2012.05.10 E E-20 F 3 KICK STARTER SPINDLE Ref. (Relative ref. Number) L.O.N. No. Description 2 5 7 8 9 1121A0 1121A1 612135 1121A2 112103 PINION, KICK STARTER ••••••••• RATCHET, KICK(RECOIL) STARTER GEAR, STARTER IDLE ••••••••••• SPINDLE, KICK STARTER •••••••• SPRING, KICK STARTER RETURN •• 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 23427-KRM-840 28211-KVS-600 28212-KVS-600 28215-KWK-900 28221-KRM-840 BUSH, 17X20.5X8.0 ••••••••••• PINION, KICK STARTER(24T) ••• COLLAR, 18.5MM •••••••••••••• PLATE, KICK STOPPER ••••••••• RATCHET, STARTER •••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 28223-KRM-840 28231-KWK-900 28251-KWG-600 28261-KRM-840 28282-KRM-840 SPRING, RATCHET ••••••••••••• GEAR, KICK STARTER IDLE(29T) SPINDLE, KICK STARTER ••••••• SPRING, KICK RETURN ••••••••• COLLAR, KICK SPRING ••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 90451-KRM-840 90455-KRM-840 90458-KVS-900 90602-KPT-900 94510-16000 15 90602-KRM-840 WASHER, THRUST, 16MM •••••••• WASHER, SPECIAL, 14MM ••••••• WASHER, THRUST, 17MM •••••••• CIRCLIP, EXTERNAL, 16MM ••••• •••••••••••••••••••••••••••• CIRCLIP, EXTERNAL, 17MM ••••• 2 1 2 1 1 1 2 1 2 1 1 1 2 1 2 1 1 1 16 95701-06016-00 BOLT, FLANGE, 6X16 •••••••••• 2 2 2 11 12 13 14 XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 54 2012.05.10 E F.R.T. 0.7 0.7 1.0 0.7 0.7 E-22 F 4 CARBURETOR Ref. (Relative ref. Number) L.O.N. No. Description 2 3111A3 NEEDLE, JET •••••••••••••••••• 3 (19) 311120 FLOAT OR FLOAT VALVE ••••••••• 4 3111A5 TOP SET, CARBURETOR •••••••••• 5 3111A6 CHAMBER, FLOAT ••••••••••••••• 7 3111A8 VALVE, THROTTLE •••••••••••••• 8 3111F7 LEVER, CHOKE :CARBURETOR SIDE 10 3111B8 VALVE, AIR CUT ••••••••••••••• 11 3111B4 HEATER, CARBURETOR ••••••••••• 14 3111B5 CARBURETOR ASSEMBLY •••••••••• 32 (21,33) 3111D4 JET, MAIN •••••••••••••••••••• F.R.T. 0.6 0.5 0.3 0.4 0.4 0.1 0.1 0.2 0.5 0.5 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 16010-KCH-780 16012-KRH-781 16013-KEH-900 16014-KGA-901 16015-KRG-003 GASKET SET •••••••••••••••••• NEEDLE SET, JET ••••••••••••• FLOAT SET ••••••••••••••••••• TOP SET ••••••••••••••••••••• CHAMBER SET, FLOAT •••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 16016-KRE-901 16022-KRH-781 16025-KRF-B41 16028-KEH-900 16048-KRH-A01 SCREW VALVE LEVER SCREW VALVE SET A ••••••••••••••••• SET, THROTTLE ••••••••• SET, CHOKE •••••••••••• SET B ••••••••••••••••• SET, AIR CUT •••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 11 12 13 14 16070-KRH-901 16075-GHB-640 16075-GHB-B70 16100-KRH-A01 16100-KRH-A11 16100-KRH-A21 16100-KRH-781 15 16119-KRF-B41 HEATER ASSY. •••••••••••••••• O-RING, 1.3X4.3 ••••••••••••• O-RING, 2.4X29 •••••••••••••• CARBURETOR ASSY(PDN2H A) •••• CARBURETOR ASSY(PDN2J A) •••• CARBURETOR ASSY(PDN2K A) •••• CARBURETOR ASSY(PDN2G A) •••• PLATE, SETTING •••••••••••••• 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 16 16148-KB1-921 17 16151-KRH-950 18 16152-KRH-900 1 1 1 1 1 1 -------- -------- 1LA,2DK,DK,NZ 19 16155-KFR-701 20 16163-KCS-920 CAP, CABLE SEALING •••••••••• COVER, CARBURETOR HEATER •••• COLLAR, CARBURETOR HEATER COVER VALVE COMP., FLOAT •••••••••• GASKET, FLOAT CHAMBER ••••••• 1 1 1 1 1 1 1 -------- -------- 1LA,2DK,DK,NZ 1 1 21 16165-KRH-781 HOLDER, NEEDLE JET •••••••••• 1 1 1 XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code -------- -------- 1LA,2DK,DK,NZ -------- -------- 1LA,DK,NZ -------- -------- 3LA -------- -------- CO 55 2012.05.10 E E-22 F 5 CARBURETOR 2 Reqd. QTY Ref. No. Part No. Description 22 23 24 25 16168-382-014 16172-KCP-J01 16198-KRE-901 16199-KRH-781 HOLDER, JET ••••••••••••••••• COLLAR, SETTING ••••••••••••• TUBE •••••••••••••••••••••••• TUBE COMP., AIR VENT •••••••• 1 1 1 1 1 1 1 1 1 1 -------- -------- 1LA,2DK,DK,NZ 1 1 26 27 28 29 30 90001-KGA-E00 93892-04010-10 93892-04010-18 93892-04016-08 95002-02079 SCREW-WASHER, 4X12 •••••••••• SCREW-WASHER, 4X10 •••••••••• SCREW-WASHER, 4X10 •••••••••• SCREW-WASHER, 4X16 •••••••••• CLIP, TUBE(B7) •••••••••••••• 1 2 1 3 1 1 2 1 3 1 1 -------- -------- 1LA,2DK,DK,NZ 1 3 1 31 95002-02089 CLIP, TUBE(B8) •••••••••••••• 32 99101-GHB-0980 JET, MAIN, #98 •••••••••••••• 33 99103-KWG-0380 JET, SLOW, #38 •••••••••••••• 1 1 1 1 1 1 1 1 1 XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 56 2012.05.10 E F-1 G 1 HEADLIGHT Ref. (Relative ref. Number) L.O.N. No. Description 2 3 4 5 6 8 6161A7 6161B1 616118 616182 4111L3 6161G7 HEADLIGHT UNIT ••••••••••••••• SOCKET, HEADLIGHT •••••••••••• BULB, HEADLIGHT •••••••••••••• BULB, POSITION LIGHT ••••••••• COWL, FRONT CENTER ••••••••••• STAY, HEADLIGHT •••••••••••••• F.R.T. 0.2 0.1 0.1 0.1 0.2 0.2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 33118-KRH-901 33120-KRH-901 33130-KRH-901 34901-KPN-B01 34903-KRH-901 NUT, BEAM ADJUSTING ••••••••• HEADLIGHT UNIT •••••••••••••• SOCKET COMP., HEADLIGHT ••••• BULB, HEADLIGHT(12V 35/35W) • BULB, POSITION LIGHT(12V 4W) XR125 LEK LK C C XL125 LK C 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 61300-KRH-900ZB VISOR SET, FR.(WL) *NH196*............ROSS WHITE 61300-KRH-900ZC *R134*...........FIGHTING RED 61300-KRH-900ZA *NH1*...................BLACK 7 61303-KRH-900 RUBBER, INNER VISOR ••••••••• 8 61305-KRH-900 PLATE COMP., INNER VISOR FR. 9 61306-KRH-900 HOLDER •••••••••••••••••••••• 10 61309-KRH-D20 SHEET, HEADLIGHT SHADE •••••• 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 2 1 11 12 13 14 15 61313-KRH-900 84708-KPM-000 90111-KFB-000 90522-028-000 93500-04008-0A STAY, HEADLIGHT LOWER ••••••• WASHER, RUBBER •••••••••••••• NUT, SPECIAL, 6X1.0 ••••••••• WASHER, CHAIN CASE SETTING •• SCREW, PAN, 4X8 ••••••••••••• 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 16 17 18 19 20 93500-05012-0A 93500-05050-0G 93911-24120 94001-05000-0S 94050-05000 SCREW, PAN, 5X12 •••••••••••• SCREW, PAN, 5X50 •••••••••••• SCREW, TAPPING, 4X10(PO) •••• NUT, HEX., 5MM •••••••••••••• NUT, FLANGE, 5MM •••••••••••• 2 1 4 1 1 2 1 4 1 1 2 1 4 1 1 21 94103-05700 WASHER, PLAIN, 5MM •••••••••• 22 95701-06018-07 BOLT, FLANGE, 6X18 •••••••••• 1 2 1 2 1 2 Serial No. 3 Parts catalogue code 57 2012.05.10 E F-2 G 2 METER Ref. (Relative ref. Number) L.O.N. No. Description 3 4 6 7 8 11 13 3 Ref. No. METER ASSY., COMBINATION ••••• SPEEDOMETER ASSEMBLY ••••••••• CASE, METER :UPPER ••••••••••• SOCKET ASSY., METER BULB ••••• CASE, METER :LOWER ••••••••••• CABLE, SPEEDOMETER ••••••••••• BRACKET, METER ••••••••••••••• Reqd. QTY Part No. 1 34908-KYA-601 Description XR125 LEK LK C C XL125 LK C BULB, WEDGE BASE(T10) (12V 3.4W) BULB, WEDGE BASE(T10) (12V 1.7W) SPEEDOMETER ASSY.(KPH) •••••• •••••••••••••••••••••••••••• SPEEDOMETER COMP. ••••••••••• •••••••••••••••••••••••••••• KNOB, TRIP •••••••••••••••••• 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 37220-KRH-901 37223-KRH-901 37230-KRH-901 37233-KRH-901 37243-MG2-000 CASE ASSY., UPPER ••••••••••• SOCKET COMP. •••••••••••••••• CASE ASSY., UNDER ••••••••••• CLAMP ••••••••••••••••••••••• RUBBER, SPEEDOMETER MOUNTING 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 11 44830-KRH-900 44830-KRH-780 12 61307-KRH-900 13 61317-KRH-900 14 90158-KCJ-710 15 91256-KK3-840 CABLE ASSY., SPEEDOMETER •••• •••••••••••••••••••••••••••• STAY, COUPLER ••••••••••••••• STAY, SPEEDOMETER ••••••••••• SCREW, PAN, 2X6 ••••••••••••• O-RING, 10X1.5 •••••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 16 17 18 19 20 CLIP, WIRE •••••••••••••••••• SCREW, OVAL, 5X18 ••••••••••• SCREW-WASHER, 4X10 •••••••••• SCREW, TAPPING, 4X12 •••••••• NUT, CAP, 6MM ••••••••••••••• 1 1 2 5 2 1 1 2 5 2 1 2 5 2 58 21 95701-06012-00 BOLT, FLANGE, 6X12 •••••••••• 2 2 2 2 34910-GFM-901 3 37200-KRH-901 37200-KRH-781 4 37210-KRH-901 37210-KRH-781 5 37213-KRH-901 6 7 8 9 10 8121A1 8121A3 8121B4 6161G4 8121B5 811160 8121A4 91406-166-000 93700-05018-1A 93893-04010-08 93903-24320 94021-06000-0S Serial No. 2012.05.10 Parts catalogue code E F.R.T. 0.3 0.4 0.4 0.3 0.4 0.2 0.2 F-4 HANDLE LEVER/SWITCH/CABLE/MIRROR(XR125LEK/LK) G 3 Ref. (Relative ref. Number) L.O.N. No. Description 1 2 4 5 6 7 8 9 12 15 Ref. No. CABLE, THROTTLE •••••••••••••• CABLE, CLUTCH •••••••••••••••• SWITCH, STARTER KILL ••••••••• SWITCH, WINKER ••••••••••••••• SWITCH, CLUTCH ••••••••••••••• GRIP, THROTTLE ••••••••••••••• GRIP, HANDLE :LEFT ••••••••••• HOUSING, THROTTLE •••••••••••• BRACKET, HANDLE LEVER :LEFT •• LEVER, HANDLE :LEFT •••••••••• LEVER, HANDLE :BOTH •••••••••• 0.3 0.2 0.2 0.4 0.1 0.1 0.1 0.1 0.2 0.1 0.2 Reqd. QTY XR125 LEK LK C C XL125 LK C Part No. Description 1 2 3 4 5 17910-KRH-A00 22870-KRH-780 32101-KRH-B00 35131-KRH-A01 35201-KRH-901 35200-KRH-781 CABLE COMP., THROTTLE ••••••• CABLE COMP., CLUTCH ••••••••• SUB CORD, FR. STOP SWITCH ••• SWITCH COMP., START ••••••••• SWITCH COMP., WINKER •••••••• SWITCH ASSY., WINKER •••••••• 1 1 1 1 - 1 1 1 1 - 6 7 8 9 35330-KRH-901 53140-KB9-752 53166-MK5-010 53167-KRH-920 SWITCH ASSY., CLUTCH •••••••• GRIP ASSY., THROTTLE •••••••• GRIP, L. HANDLE ••••••••••••• HOUSING, UPPER THROTTLE ••••• (LOWER) HOUSING, LOWER THROTTLE ••••• (UPPER) 1 1 1 1 1 - 1 1 - 1 1 - SLIDER, THROTTLE •••••••••••• BRACKET, L. HANDLE LEVER •••• HOLDER, L. LEVER BRACKET •••• COVER, L. HANDLE LEVER •••••• LEVER, L. STEERING HANDLE ••• 1 1 1 1 1 1 1 1 1 1 - BOLT, WIRE ADJUSTING •••••••• NUT, LOCK(LH) (RIGHT HAND THREAD) NUT, LOCK(RH) (LEFT HAND THREAD) MIRROR COMP., R. •••••••••••• MIRROR COMP., L. •••••••••••• 1 1 - 1 1 - 1 1 1 1 1 1 - 10 53168-KRH-920 11 12 13 14 15 811100 811115 615120 615118 6151A9 810150 8101C0 810155 8101C8 8101C6 8101F5 F.R.T. 53169-KRH-900 53172-KRH-900 53174-KRH-900 53177-KRH-900 53178-KRH-900 16 53192-KRH-900 17 88111-KRH-901 18 88112-KRH-901 19 88210-KRH-900 20 88220-KRH-900 Serial No. 3 Parts catalogue code 59 2012.05.10 E F-4 3 HANDLE LEVER/SWITCH/CABLE/MIRROR(XR125LEK/LK) Reqd. QTY Ref. No. Part No. Description 21 22 23 24 25 90113-KRH-900 90322-KRH-900 90650-KW3-000 93500-04032-0G 93500-04045-0G BOLT, HANDLE LEVER PIVOT •••• NUT, FIXING ••••••••••••••••• BAND, WIRE •••••••••••••••••• SCREW, PAN, 4X32 •••••••••••• SCREW, PAN, 4X45 •••••••••••• 1 1 2 1 1 1 1 2 - - 26 27 28 29 93500-05016-0G 93500-05020-0G 93901-32320 94050-06000 SCREW, PAN, 5X16 •••••••••••• SCREW, PAN, 5X20 •••••••••••• SCREW, TAPPING, 3X12 •••••••• NUT, FLANGE, 6MM •••••••••••• 4 2 1 1 4 2 1 - XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 60 2012.05.10 E G 4 F-4-1 HANDLE LEVER/SWITCH/CABLE/MIRROR(XL125LK) G 5 Ref. (Relative ref. Number) L.O.N. No. Description 1 2 3 4 5 7 8 9 13 14 16 18 811100 811115 615118 6151B2 811125 810150 8101C0 810155 8101C9 8101C8 8101C7 8101C6 8101F5 CABLE, THROTTLE •••••••••••••• CABLE, CLUTCH •••••••••••••••• SWITCH, WINKER ••••••••••••••• SWITCH, FRONT STOP ••••••••••• CABLE, FRONT BRAKE ••••••••••• GRIP, THROTTLE ••••••••••••••• GRIP, HANDLE :LEFT ••••••••••• HOUSING, THROTTLE •••••••••••• BRACKET, HANDLE LEVER :RIGHT • BRACKET, HANDLE LEVER :LEFT •• LEVER, HANDLE :RIGHT ••••••••• LEVER, HANDLE :LEFT •••••••••• LEVER, HANDLE :BOTH •••••••••• F.R.T. 0.3 0.2 0.4 0.3 0.2 0.1 0.1 0.1 0.2 0.2 0.1 0.1 0.2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 17910-KRH-780 22870-KRH-780 35200-KRH-781 35340-KRH-781 45450-KRH-781 CABLE COMP., THROTTLE ••••••• CABLE COMP., CLUTCH ••••••••• SWITCH ASSY., WINKER •••••••• SWITCH ASSY., FR. STOP •••••• CABLE COMP., FR. BRAKE •••••• - - 1 1 1 1 1 6 7 8 9 45517-KCS-W60 53140-KB9-752 53166-MK5-010 53167-KRH-920 HOLDER, MASTER CYLINDER ••••• GRIP ASSY., THROTTLE •••••••• GRIP, L. HANDLE ••••••••••••• HOUSING, UPPER THROTTLE ••••• (LOWER) HOUSING, LOWER THROTTLE ••••• (UPPER) - - 1 1 1 - - 1 - - 1 10 53168-KRH-920 XR125 LEK LK C C XL125 LK C 11 12 13 14 15 53169-KRH-900 53171-402-700 53171-KRH-780 53172-KRH-900 53174-KRH-900 SLIDER, THROTTLE •••••••••••• COVER, R. HANDLE LEVER •••••• BRACKET, R. HANDLE LEVER •••• BRACKET, L. HANDLE LEVER •••• HOLDER, L. LEVER BRACKET •••• - - 1 1 1 1 1 16 17 18 19 20 53175-KRH-780 53177-KRH-900 53178-KRH-900 53192-KRH-900 88111-KRH-901 LEVER, R. STEERING HANDLE ••• COVER, L. HANDLE LEVER •••••• LEVER, L. STEERING HANDLE ••• BOLT, WIRE ADJUSTING •••••••• NUT, LOCK(LH) (RIGHT HAND THREAD) - - 1 1 1 1 - - 1 21 88112-KRH-901 NUT, LOCK(RH) (LEFT HAND THREAD) - - 1 Serial No. 3 Parts catalogue code 61 2012.05.10 E F-4-1 3 HANDLE LEVER/SWITCH/CABLE/MIRROR(XL125LK) Reqd. QTY Ref. No. Part No. Description 22 23 24 25 88210-KRH-780 88220-KRH-780 90113-KRH-900 90322-KRH-900 MIRROR COMP., R. •••••••••••• MIRROR COMP., L. •••••••••••• BOLT, HANDLE LEVER PIVOT •••• NUT, FIXING ••••••••••••••••• - - 1 1 2 1 26 27 28 29 30 90650-KW3-000 93500-05016-0G 93500-05020-0G 94050-06000 95015-32001 BAND, WIRE •••••••••••••••••• SCREW, PAN, 5X16 •••••••••••• SCREW, PAN, 5X20 •••••••••••• NUT, FLANGE, 6MM •••••••••••• JOINT B, BRAKE ARM •••••••••• - - 2 4 2 2 1 31 95015-42000 NUT B, BRAKE ROD ADJUSTING •• 32 95701-06022-07 BOLT, FLANGE, 6X22 •••••••••• - - 1 2 XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 62 2012.05.10 E G 6 F-5 G 7 FRONT BRAKE MASTER CYLINDER Ref. (Relative ref. Number) L.O.N. No. Description 1 6151B2 SWITCH, FRONT STOP ••••••••••• 2 7121A0 HOSE, FRONT BRAKE •••••••••••• .INCLUDES: Bleed brakes 5 712105 CYLINDER, FRONT BRAKE MASTER • .INCLUDES: Bleed brakes 9 7121G6 DIAPHRAGM, FRONT BRAKE MASTER CYLINDER •••••••••••••••••••• 11 7121G9 PISTON SET, FRONT BRAKE MASTER .INCLUDES: Bleed brakes 12 8101C7 LEVER, HANDLE :RIGHT ••••••••• 8101F5 LEVER, HANDLE :BOTH •••••••••• F.R.T. 0.1 0.4 0.4 0.1 0.4 0.1 0.2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 35340-MM5-600 45125-KRE-921 45463-KRH-D00 45504-410-003 45510-KRH-901 SWITCH ASSY., FR. STOP •••••• HOSE COMP., FR. BRAKE ••••••• COVER, BRAKE HOSE CLAMPER ••• BOOT COMP. •••••••••••••••••• CYLINDER SUB ASSY., FR. BRAKE MASTER 1 1 1 1 1 1 1 1 - 1 1 - 6 7 8 9 10 45513-HA2-006 45517-166-006 45518-MG3-016 45520-MG7-006 45521-HA2-006 CAP, MASTER CYLINDER •••••••• HOLDER, MASTER CYLINDER ••••• SEPARATOR COMP. ••••••••••••• DIAPHRAGM ••••••••••••••••••• PLATE, DIAPHRAGM •••••••••••• 1 1 1 1 1 1 1 1 1 1 - 11 12 13 14 15 45530-KRH-305 53175-KRH-901 90114-166-006 90145-KRH-901 90545-300-000 CYLINDER SET, MASTER •••••••• LEVER, R. STEERING HANDLE ••• BOLT, HANDLE LEVER PIVOT •••• BOLT, OIL, 10X22 •••••••••••• WASHER, OIL BOLT •••••••••••• 1 1 1 2 4 1 1 1 2 4 - 16 17 18 19 20 90651-MA5-671 93600-04012-1G 93893-04012-17 94050-06000 96001-06022-00 CIRCLIP ••••••••••••••••••••• SCREW, FLAT, 4X12 ••••••••••• SCREW-WASHER, 4X12 •••••••••• NUT, FLANGE, 6MM •••••••••••• BOLT, FLANGE, 6X22 •••••••••• 1 2 1 1 2 1 2 1 1 2 - XR125 LEK LK C C XL125 LK C Serial No. 3 Parts catalogue code 63 2012.05.10 E F-7 G 8 HANDLE PIPE/TOP BRIDGE(XR125LEK/LK) Ref. (Relative ref. Number) L.O.N. No. Description 1 2 3 7 9 Ref. No. 3 6151A1 615145 6151C2 810100 510110 KEY SET •••••••••••••••••••••• SWITCH, COMBINATION & LOCK ••• BASE, CONTACT •••••••••••••••• PIPE, STEERING HANDLE •••••••• BRIDGE, FORK TOP ••••••••••••• Reqd. QTY Part No. 1 35010-KRH-900 2 35100-KRH-901 3 35101-KRH-901 4 35106-KRH-900 5 35121-KRH-900 Description XR125 LEK LK C C KEY SET ••••••••••••••••••••• 1 SWITCH ASSY., COMBINATION & LOCK 1 BASE COMP., CONTACT ••••••••• 1 COVER, COMBINATION SWITCH ••• 1 KEY COMP. ••••••••••••••••••• (1) XL125 LK C 1 - 1 1 1 (1) - 6 45470-KRE-900 GUIDE COMP., BRAKE HOSE(UPPER) 7 53100-KRH-900ZA PIPE, STEERING HANDLE *NH1*...................BLACK 8 53208-KCH-900 CAP, STEERING STEM •••••••••• 9 53300-KRH-900 BRIDGE COMP., FORK TOP •••••• 10 61311-KRH-900 STAY, R. HEADLIGHT •••••••••• 1 1 - 1 1 1 1 1 1 1 1 - 11 61312-KRH-900 12 86150-KPG-901 86150-KPG-902 13 90107-MBG-000 14 90111-KRH-900 15 90308-KRH-900 STAY, L. HEADLIGHT •••••••••• EMBLEM, PRODUCT(MARUI) •••••• EMBLEM, PRODUCT(UEHARA) ••••• BOLT, ONE-WAY, 8MM •••••••••• BOLT, FLANGE, 8X36 •••••••••• NUT, STEERING STEM •••••••••• 1 1 1 2 4 1 1 1 1 2 4 1 - 16 17 18 19 WASHER, STEERING STEM ••••••• SCREW, TAPPING, 3X16 •••••••• HOLDER B2, HANDLE PIPE UPPER BOLT, FLANGE, 8X45 •••••••••• 1 3 2 2 1 3 2 2 - 90503-KRH-900 91059-GFM-901 95014-22200 95701-08045-07 Serial No. Parts catalogue code 64 2012.05.10 E F.R.T. 0.7 0.6 0.4 0.4 0.5 F-7-1 G 9 HANDLE PIPE/TOP BRIDGE(XL125LK) Ref. (Relative ref. Number) L.O.N. No. Description 1 2 3 7 9 Ref. No. 6151A1 615145 6151C2 810100 510110 KEY SET •••••••••••••••••••••• SWITCH, COMBINATION & LOCK ••• BASE, CONTACT •••••••••••••••• PIPE, STEERING HANDLE •••••••• BRIDGE, FORK TOP ••••••••••••• F.R.T. 0.7 0.6 0.4 0.4 0.5 Reqd. QTY Part No. 1 35010-KRH-900 2 35100-KRH-901 Description XR125 LEK LK C C XL125 LK C KEY SET ••••••••••••••••••••• SWITCH ASSY., COMBINATION & LOCK BASE COMP., CONTACT ••••••••• COVER, COMBINATION SWITCH ••• KEY COMP. ••••••••••••••••••• - - - - 1 - 1 - 1 - (1) 6 45470-KRE-900 GUIDE COMP., BRAKE HOSE(UPPER) 7 53100-KRH-780ZA PIPE, STEERING HANDLE *NH1*...................BLACK 8 53208-KCH-900 CAP, STEERING STEM •••••••••• 9 53300-KRH-900 BRIDGE COMP., FORK TOP •••••• 10 61311-KRH-780 STAY, R. HEADLIGHT •••••••••• - - 1 - - 1 1 1 1 11 61312-KRH-780 12 86150-KPG-901 86150-KPG-902 13 90107-MBG-000 14 90111-KRH-900 15 90308-KRH-900 STAY, L. HEADLIGHT •••••••••• EMBLEM, PRODUCT(MARUI) •••••• EMBLEM, PRODUCT(UEHARA) ••••• BOLT, ONE-WAY, 8MM •••••••••• BOLT, FLANGE, 8X36 •••••••••• NUT, STEERING STEM •••••••••• - - 1 1 1 2 4 1 16 17 18 19 WASHER, STEERING STEM ••••••• SCREW, TAPPING, 3X16 •••••••• HOLDER B2, HANDLE PIPE UPPER BOLT, FLANGE, 8X45 •••••••••• - - 1 3 2 2 3 35101-KRH-901 4 35106-KRH-900 5 35121-KRH-900 90503-KRH-900 91059-GFM-901 95014-22200 95701-08045-07 Serial No. 3 Parts catalogue code 1 65 2012.05.10 E F-9 G10 STEERING STEM Ref. (Relative ref. Number) L.O.N. No. Description 6 510100 STEM OR SHAFT ASSY., STEERING 7 (5) 5101B2 THREAD, STEERING HEAD TOP •••• 9 (4) 5101B6 BEARING, HEAD PIPE :UPPER •••• 5101B7 BEARING, HEAD PIPE :LOWER •••• 5101C7 BEARING, HEAD PIPE :BOTH ••••• 3 Reqd. QTY Ref. No. Part No. 1 2 3 4 5 44833-KRH-780 45460-KRH-780 45460-KRH-D00 53214-KRH-901 53215-KRH-901 GUIDE, SPEEDOMETER CABLE GUIDE, BRAKE CABLE LOWER GUIDE COMP., LOWER BRAKE DUST SEAL, STEERING HEAD DUST SEAL, STEERING HEAD •••• •••• HOSE •••• •••• 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 53219-KRH-900 53229-KRH-900 90106-KRH-900 91015-KRH-901 95701-06012-00 STEM SUB ASSY., STEERING •••• THREAD, STEERING HEAD TOP ••• BOLT, FLANGE, 8X35 •••••••••• BEARING, HEAD PIPE •••••••••• BOLT, FLANGE, 6X12 •••••••••• 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 XR125 LEK LK C C Description XL125 LK C Serial No. Parts catalogue code 66 2012.05.10 E F.R.T. 1.1 0.5 1.1 1.2 1.2 F-10 G11 FRONT FENDER Ref. (Relative ref. Number) L.O.N. No. Description 1 Ref. No. (2) 4131B7 FENDER, FRONT •••••••••••••••• F.R.T. 0.1 Reqd. QTY Part No. Description 1 61100-KRH-780ZA FENDER, FR. *R134*...........FIGHTING RED 61100-KRH-780ZB *NH196*............ROSS WHITE 2 61100-KRH-900ZA FENDER, FR. *NH1*...................BLACK 61100-KRH-900ZB *NH196*............ROSS WHITE 61100-KRH-900ZC *R134*...........FIGHTING RED 3 61104-KRH-900 COLLAR, FENDER MOUNTING ••••• 4 90546-KRH-900 WASHER, 6.5X20 •••••••••••••• 5 95701-06025-00 BOLT, FLANGE, 6X25 •••••••••• XR125 LEK LK C C XL125 LK C - - 1 1 1 1 1 4 2 4 1 1 1 4 2 4 4 2 4 Serial No. 3 Parts catalogue code 67 2012.05.10 E F-11 G12 FRONT FORK(XR125LEK/LK) Ref. (Relative ref. Number) L.O.N. No. Description 3 5111C3 FORK ASSY., FRONT :RIGHT ••••• 4 5111C5 SPRING, FRONT FORK :LEFT ••••• 5111C6 SPRING, FRONT FORK :RIGHT •••• 5111C7 SPRING, FRONT FORK :BOTH ••••• 5 (7,8,10,11,12) 5111G2 PIPE, FRONT FORK :LEFT ••••••• 5111G3 PIPE, FRONT FORK :RIGHT •••••• 5111G4 PIPE, FRONT FORK :BOTH ••••••• 9 5111D2 CASE, BOTTOM :RIGHT •••••••••• 13 5111E7 SEAL SET, FRONT FORK :LEFT ••• 5111E8 SEAL SET, FRONT FORK :RIGHT •• 5111E9 SEAL SET, FRONT FORK :BOTH ••• 14 5111C2 FORK ASSY., FRONT :LEFT •••••• 5111C4 FORK ASSY., FRONT :BOTH •••••• 15 5111D1 CASE, BOTTOM :LEFT ••••••••••• 5111D3 CASE, BOTTOM :BOTH ••••••••••• 3 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 44832-KRH-900 45461-KRH-900 51400-KRH-901 51401-KRH-901 51410-KRH-901 CLAMPER, SPEEDOMETER CABLE •• CLAMPER A, BRAKE HOSE ••••••• FORK ASSY., R. FR. •••••••••• SPRING, FR. FORK •••••••••••• PIPE COMP., FR. FORK •••••••• 1 2 1 2 2 1 2 1 2 2 - 6 7 8 9 10 51412-GGC-901 51413-KRH-901 51414-GFM-J11 51420-KRH-901 51432-KRH-901 RING, BACK UP ••••••••••••••• SPRING, REBOUND ••••••••••••• GUIDE, FR. FORK ••••••••••••• CASE, R. BOTTOM ••••••••••••• PIECE, OIL LOCK ••••••••••••• 2 2 2 1 2 2 2 2 1 2 - 11 12 13 14 15 51437-KRH-901 51440-KRH-901 51490-KRH-901 51500-KRH-901 51520-KRH-901 RING, PISTON •••••••••••••••• PIPE, SEAT •••••••••••••••••• SEAL SET, FR. FORK •••••••••• FORK ASSY., L. FR. •••••••••• CASE, L. BOTTOM ••••••••••••• 2 2 2 1 1 2 2 2 1 1 - 16 17 18 19 20 90116-KRF-H71 90123-KRF-H71 90544-KRF-H71 90651-KRF-H71 91254-KRH-901 BOLT, SOCKET, 8X30 •••••••••• BOLT, FR. FORK •••••••••••••• WASHER, SPECIAL, 8MM •••••••• RING, OIL SEAL STOPPER •••••• SEAL, DUST •••••••••••••••••• 2 2 2 2 2 2 2 2 2 2 - 21 22 23 24 91351-KRF-H71 93500-05018-0G 94001-05070-0S 96001-06016-00 O-RING, 22X2.8 •••••••••••••• SCREW, PAN, 5X18 •••••••••••• NUT, HEX., 5MM •••••••••••••• BOLT, FLANGE, 6X16 •••••••••• 2 1 1 2 2 1 1 2 - XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 68 2012.05.10 E F.R.T. 0.4 0.2 0.2 0.4 0.8 0.8 1.3 0.8 0.8 0.8 1.3 0.4 0.6 0.8 1.3 F-11-1 G13 FRONT FORK(XL125LK) Ref. (Relative ref. Number) L.O.N. No. Description 2 5111C3 FORK ASSY., FRONT :RIGHT ••••• 3 5111C5 SPRING, FRONT FORK :LEFT ••••• 5111C6 SPRING, FRONT FORK :RIGHT •••• 5111C7 SPRING, FRONT FORK :BOTH ••••• 4 (6,7,9,10,11) 5111G2 PIPE, FRONT FORK :LEFT ••••••• 5111G3 PIPE, FRONT FORK :RIGHT •••••• 5111G4 PIPE, FRONT FORK :BOTH ••••••• 8 5111D2 CASE, BOTTOM :RIGHT •••••••••• 12 5111E7 SEAL SET, FRONT FORK :LEFT ••• 5111E8 SEAL SET, FRONT FORK :RIGHT •• 5111E9 SEAL SET, FRONT FORK :BOTH ••• 13 5111C2 FORK ASSY., FRONT :LEFT •••••• 5111C4 FORK ASSY., FRONT :BOTH •••••• 14 5111D1 CASE, BOTTOM :LEFT ••••••••••• 5111D3 CASE, BOTTOM :BOTH ••••••••••• 15 5111J9 BOOT, FRONT FORK :LEFT ••••••• 5111K0 BOOT, FRONT FORK :RIGHT •••••• 5111K1 BOOT, FRONT FORK :BOTH ••••••• F.R.T. 0.4 0.2 0.2 0.4 0.8 0.8 1.3 0.8 0.8 0.8 1.3 0.4 0.6 0.8 1.3 0.4 0.4 0.6 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 44834-KRH-780 51400-KRH-781 51401-KRH-781 51410-KRH-781 51412-GGC-901 GUIDE, SPEEDOMETER CABLE •••• FORK ASSY., R. FR. •••••••••• SPRING, FR. FORK •••••••••••• PIPE COMP., FR. FORK •••••••• RING, BACK UP ••••••••••••••• - - 1 1 2 2 2 6 7 8 9 10 51413-KRH-901 51414-GFM-J11 51420-KRH-781 51432-KRH-901 51437-KRH-901 SPRING, REBOUND ••••••••••••• GUIDE, FR. FORK ••••••••••••• CASE, R. BOTTOM ••••••••••••• PIECE, OIL LOCK ••••••••••••• RING, PISTON •••••••••••••••• - - 2 2 1 2 2 11 12 13 14 15 51440-KRH-781 51490-KRH-901 51500-KRH-781 51520-KRH-781 51611-KRH-781 PIPE, SEAT •••••••••••••••••• SEAL SET, FR. FORK •••••••••• FORK ASSY., L. FR. •••••••••• CASE, L. BOTTOM ••••••••••••• BOOT, FR. FORK •••••••••••••• - - 2 2 1 1 2 16 17 18 19 20 51612-KTJ-C00 90116-KRF-H71 90123-KRF-H71 90544-KRF-H71 90651-KRH-781 BAND, FR. FORK BOOT ••••••••• BOLT, SOCKET, 8X30 •••••••••• BOLT, FR. FORK •••••••••••••• WASHER, SPECIAL, 8MM •••••••• RING, OIL SEAL STOP ••••••••• - - 2 2 2 2 2 21 22 23 24 91254-KRH-901 91351-KRF-H71 93500-03020-0G 95701-06016-00 SEAL, DUST •••••••••••••••••• O-RING, 22X2.8 •••••••••••••• SCREW, PAN, 3X20 •••••••••••• BOLT, FLANGE, 6X16 •••••••••• - - 2 2 2 2 XR125 LEK LK C C XL125 LK C Serial No. 3 Parts catalogue code 69 2012.05.10 E F-12 G14 FRONT BRAKE CALIPER Ref. (Relative ref. Number) L.O.N. No. Description 2 711115 SHOE(PAD) SET, BRAKE :FRONT •• 3 (1) 7111D1 PISTON, FRONT BRAKE CALIPER •• .INCLUDES: Bleed brakes .NOTE: Same time for two units 11 711130 CALIPER, FRONT BRAKE ••••••••• .INCLUDES: Bleed brakes 12 7111G0 BRACKET, FRONT CALIPER ••••••• 3 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 06431-MA3-405 06455-KHA-942 43107-MAJ-G41 43352-568-003 43353-461-771 SEAL SET, PISTON •••••••••••• PAD SET, FR. •••••••••••••••• PISTON, 27X31 ••••••••••••••• SCREW, BLEEDER(NISSIN) •••••• CAP, BLEEDER •••••••••••••••• 2 1 2 1 1 2 1 2 1 1 - 6 7 8 9 10 45108-KW8-901 45112-KS6-701 45131-HA5-672 45132-166-016 45133-MA3-006 SPRING, PAD ••••••••••••••••• RETAINER •••••••••••••••••••• BOLT A, PIN ••••••••••••••••• BOOT, PIN BUSH(NISSIN) •••••• BOOT B •••••••••••••••••••••• 1 1 1 1 1 1 1 1 1 1 - CALIPER SUB ASSY., L. FR. (NISSIN) BRACKET SUB ASSY., L. FR. ••• PLUG, PIN ••••••••••••••••••• PIN, HANGER ••••••••••••••••• BOLT, FLANGE, 8X40 •••••••••• 1 1 1 1 2 1 1 1 1 2 - 11 45150-KRH-D21 12 13 14 15 45190-KCZ-J71 45203-MG3-016 45215-ML7-922 90131-KRH-900 XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 70 2012.05.10 E F.R.T. 0.1 0.5 0.4 0.2 F-13 G15 FRONT BRAKE PANEL Ref. (Relative ref. Number) L.O.N. No. Description 1 711115 SHOE(PAD) SET, BRAKE :FRONT •• 5 (14) 7101C3 GEAR, SPEEDOMETER •••••••••••• 7 (9) 7111D0 PANEL, FRONT BRAKE ••••••••••• 11 7111C3 ARM, BRAKE :FRONT •••••••••••• Ref. No. F.R.T. 0.4 0.3 0.4 0.3 Reqd. QTY Part No. 1 06430-KRF-B80 06450-KGA-B90 2 43142-KAS-890 3 43151-329-000 43151-KCW-870 4 44302-KTT-950 5 44806-KRH-780 Description SHOE SET, BRAKE(JB) ••••••••• SHOE SET, BRAKE(JB NH FE) ••• SEAT, RR. BRAKE CAM ••••••••• (FOR FR.) SPRING, BRAKE SHOE •••••••••• •••••••••••••••••••••••••••• CAP, AXLE NUT ••••••••••••••• GEAR, SPEEDOMETER(23T) •••••• XR125 LEK LK C C XL125 LK C - - 1 1 - - 1 2 2 1 1 6 44808-107-720 WASHER, SPEEDOMETER GEAR •••• 7 45010-KRH-780ZA PANEL SUB COMP., FR. BRAKE *NH364M*SHEEN SILVER METALLIC 8 45134-KB7-005 DUST SEAL, BRAKE CAM(NOK) ••• 9 45141-KRH-780 CAM, FR. BRAKE •••••••••••••• 10 45145-437-970 INDICATOR, FR. BRAKE •••••••• - - 1 - - 1 2 1 1 11 45410-KRH-780 12 45435-KCW-870 13 90306-KF0-003 90306-KYA-601 14 91251-GK4-003 15 94050-06080 ARM, FR. BRAKE •••••••••••••• SPRING, BRAKE ARM ••••••••••• NUT, FLANGE, 12MM(FUSERASHI) NUT, FLANGE, 12MM(PT) ••••••• OIL SEAL, 47X60X7(ARAI) ••••• NUT, FLANGE, 6MM •••••••••••• - - 1 1 1 1 1 1 16 95701-06032-00 BOLT, FLANGE, 6X32 •••••••••• - - 1 Serial No. 3 Parts catalogue code 71 2012.05.10 E F-14-10 G16 FRONT WHEEL(XL125LK) Ref. (Relative ref. Number) L.O.N. No. Description 3 6 7 8 9 10 13 Ref. No. 3 (12) 710151 AXLE, FRONT WHEEL •••••••••••• (1,2) 710103 HUB, FRONT WHEEL ••••••••••••• 7101D4 FRONT WHEEL •••••••••••••••••• 710109 RIM, WHEEL :FRONT •••••••••••• (11) 710139 FRONT TIRE(ONE) •••••••••••••• (11) 710140 TUBE, FRONT TIRE(ONE) •••••••• 710115 BEARING, FRONT WHEEL(ONE) •••• 710115G .Replace 1 bearing add ••••••• Reqd. QTY Part No. 1 06441-KRH-780 2 06442-KRH-780 3 44301-KRH-900 4 44311-KTJ-900 5 44620-KRH-780 Description SPOKE SET A, FR.(A10X224) ••• (R. SIDE) SPOKE SET B, FR.(A10X204) ••• (L. SIDE) AXLE, FR. WHEEL ••••••••••••• COLLAR, FR. WHEEL SIDE •••••• COLLAR, FR. AXLE DISTANCE ••• XR125 LEK LK C C XL125 LK C - - 18 - - 18 - 1 - 1 - 1 6 44635-KRH-780ZA HUB SUB ASSY., FR. *NH364M*SHEEN SILVER METALLIC 7 44650-KRH-780ZA WHEEL SUB ASSY., FR. *NH364M*SHEEN SILVER METALLIC 8 44701-KRH-780 RIM, FR. WHEEL(1.40X21) ••••• 9 44711-KRH-781 TIRE, FR.(CHENG SHIN) (70/100-21 M/C 44P) 10 44712-KRH-781 TUBE, TIRE(CHENG SHIN) (70/100-21) - - 1 - - 1 1 - - 1 - - 1 11 44713-KRH-781 FLAP, TIRE(CHENG SHIN) •••••• 12 91251-KYY-900 DUST SEAL, 21X37X7 •••••••••• 13 96140-63010-10 BEARING, RADIAL BALL, 6301U • - - 1 1 2 Serial No. Parts catalogue code 72 2012.05.10 E F.R.T. 0.3 2.2 0.9 2.1 0.9 0.9 0.5 0.1 F-14-20 H 1 FRONT WHEEL(XR125LEK/LK) Ref. (Relative ref. Number) L.O.N. No. Description 3 7 8 10 11 12 14 17 23 Ref. No. 0.3 2.3 1.0 2.2 0.9 0.9 0.3 0.4 0.5 0.1 Reqd. QTY Part No. 1 06440-KRH-900 2 06441-KRH-900 3 44301-KRH-900 4 44302-KTT-950 5 44312-KRH-900 6 7 8 9 10 (21,22) 710151 AXLE, FRONT WHEEL •••••••••••• (1,2) 710103 HUB, FRONT WHEEL ••••••••••••• 7101D4 FRONT WHEEL •••••••••••••••••• 710109 RIM, WHEEL :FRONT •••••••••••• (13) 710139 FRONT TIRE(ONE) •••••••••••••• (13) 710140 TUBE, FRONT TIRE(ONE) •••••••• 710145 GEARBOX ASSY., SPEEDOMETER ••• 711120 DISC, FRONT BRAKE •••••••••••• 710115 BEARING, FRONT WHEEL(ONE) •••• 710115G .Replace 1 bearing add ••••••• F.R.T. 44620-KRH-900 44635-KRH-900 44650-KRH-900 44680-KRH-900 44701-KRH-900 11 44711-KRH-901 Description SPOKE SET A,(10X206) •••••••• (OUTSIDE) SPOKE SET A,(10X206.5) •••••• (INSIDE) AXLE, FR. WHEEL ••••••••••••• CAP, AXLE NUT ••••••••••••••• COLLAR, FR. WHEEL ••••••••••• XR125 LEK LK C C XL125 LK C 18 18 - 18 18 1 1 1 1 1 1 - COLLAR, FR. AXLE DISTANCE ••• HUB SUB ASSY., FR. •••••••••• WHEEL SUB ASSY., FR. •••••••• RETAINER, GEAR BOX •••••••••• RIM, FR. WHEEL •••••••••••••• 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 - 12 13 14 15 44712-KRH-901 44713-KRH-901 44800-KRH-901 44806-KRH-901 TIRE, FR.(CHENG SHIN) (90/90-19 M/C 52P) TUBE, TIRE(CHENG SHIN) •••••• FLAP, TIRE(CHENG SHIN) •••••• BOX ASSY., SPEEDOMETER GEAR • GEAR, SPEEDOMETER(20T) •••••• 16 17 18 19 20 44808-KRH-901 45351-KRH-900 90128-KGA-B90 90302-KYA-601 90306-KF0-003 90306-KYA-601 WASHER, GEAR •••••••••••••••• DISK, L. FR. BRAKE •••••••••• BOLT, STUD, 2, 6X16 ••••••••• NUT, FLANGE, 6MM(PT) •••••••• NUT, FLANGE, 12MM(FUSERASHI) NUT, FLANGE, 12MM(PT) ••••••• 2 1 5 5 1 1 2 1 5 5 1 1 - 21 90755-229-003 OIL SEAL, 21X37X7(ARAI) ••••• 1 1 - Serial No. 3 Parts catalogue code 73 2012.05.10 E F-14-20 Ref. No. 3 H 2 FRONT WHEEL(XR125LEK/LK) Reqd. QTY Part No. 21) 90755-229-005 90755-KRH-900 22 91258-410-006 91258-410-013 91258-MCG-901 91258-MCG-902 23 96140-63010-10 Description OIL SEAL, 21X37X7(NOK) •••••• OIL SEAL, 21X37X7 ••••••••••• DUST SEAL, 40X50X5(NOK) ••••• DUST SEAL, 40X50X5(ARAI) •••• DUST SEAL, 40X50X5(SABO) •••• DUST SEAL, 40X50X5(NOK) ••••• BEARING, RADIAL BALL, 6301U • XR125 LEK LK C C 1 1 1 1 1 1 2 1 1 1 1 1 1 2 XL125 LK C Serial No. Parts catalogue code - 74 2012.05.10 E F-18 H 3 REAR BRAKE PANEL Ref. (Relative ref. Number) L.O.N. No. Description 1 711140 SHOE(PAD) SET, BRAKE :REAR ••• 2 (3) 7111A9 PANEL, REAR BRAKE •••••••••••• 7 7111C4 ARM, BRAKE :REAR ••••••••••••• Ref. No. 0.4 0.5 0.2 Reqd. QTY Part No. Description 1 06430-GBJ-J10 SHOE SET, BRAKE(ASK) •••••••• 06430-GCE-900 SHOE SET, BRAKE(NK) ••••••••• 2 43100-KRH-900ZA PANEL COMP., RR. BRAKE *NH364M*SHEEN SILVER METALLIC 3 43141-KRH-900 CAM, RR. BRAKE •••••••••••••• 4 43142-KRH-900 SEAT, RR. BRAKE CAM ••••••••• 5 43145-KRH-900 INDICATOR, RR. BRAKE •••••••• XR125 LEK LK C C XL125 LK C 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SPRING, BRAKE SHOE(NK) •••••• ARM, RR. BRAKE •••••••••••••• COVER, RR. BRAKE ARM •••••••• DUST SEAL, BRAKE CAM(NOK) ••• NUT, FLANGE, 6MM(PT) •••••••• 2 1 1 2 1 2 1 1 2 1 2 1 1 2 1 11 95701-08035-00 BOLT, FLANGE, 8X35 •••••••••• 1 1 1 6 7 8 9 10 F.R.T. 43151-110-000 43410-KRH-900 43411-KHA-940 45134-KB7-005 90302-KYA-601 Serial No. 3 Parts catalogue code 75 2012.05.10 E F-19-10 H 4 REAR WHEEL Ref. (Relative ref. Number) L.O.N. No. Description 3 7101A0 SPROCKET, FINAL DRIVEN ••••••• 4 (19) 710160 AXLE, REAR WHEEL ••••••••••••• 7 (1,2) 710121 HUB, REAR WHEEL •••••••••••••• 8 710118 REAR WHEEL ••••••••••••••••••• 9 710127 RIM, WHEEL :REAR ••••••••••••• 10 (12) 710142 REAR TIRE(ONE) ••••••••••••••• 11 (12) 7101A7 TUBE, REAR TIRE(ONE) ••••••••• 18 710133 BEARING, REAR WHEEL(ONE) ••••• 710133G .Replace 1 bearing add ••••••• Ref. No. 3 Reqd. QTY Part No. 1 06420-KRH-900 06420-KRH-780 2 06421-KRH-900 06421-KRH-780 3 41201-KRH-780 4 42301-KRH-900 5 42312-KRH-900 76 Description SPOKE SET A, RR.(A10X166) ••• (R. SIDE) SPOKE SET A, RR.(A10X175) ••• (R. SIDE) SPOKE SET B, RR.(A10X184) ••• (L. SIDE) SPOKE SET B, RR.(A10X193) ••• (L. SIDE) SPROCKET, FINAL DRIVEN(51T) • AXLE, RR. WHEEL ••••••••••••• COLLAR, RR. WHEEL ••••••••••• XR125 LEK LK C C XL125 LK C 18 18 - - 18 18 - 1 1 1 - 18 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 - 1 1 1 1 - - - 1 11 42712-KRH-901 42712-KRH-781 1 1 - 1 1 1 - 12 42713-KRH-901 Parts catalogue code - 18 6 42620-KRH-900 COLLAR, RR. AXLE DISTANCE ••• 7 42635-KRH-780ZA HUB SUB ASSY., RR. *NH364M*SHEEN SILVER METALLIC 8 42650-KRH-A00ZA WHEEL SUB ASSY., RR. *NH364M*SHEEN SILVER METALLIC 42650-KRH-780ZA *NH364M*SHEEN SILVER METALLIC 9 42701-KRH-900 RIM, RR. WHEEL(2.15X17) ••••• 42701-KRH-780 RIM, RR. WHEEL(2.15X18) ••••• 10 42711-KRH-901 TIRE, RR.(CHENG SHIN) (110/90-17 M/C 60P) 42711-KRH-781 TIRE, RR.(CHENG SHIN) (100/90-18 M/C 56P) TUBE, TIRE(CHENG SHIN) •••••• TUBE, TIRE(CHENG SHIN) (100/90-18) FLAP, TIRE(CHENG SHIN) •••••• Serial No. 2012.05.10 E F.R.T. 0.4 0.3 2.3 1.0 2.2 0.9 0.9 0.5 0.1 F-19-10 Ref. No. 12) 13 14 15 H 5 REAR WHEEL Reqd. QTY XR125 LEK LK C C XL125 LK C Part No. Description 42713-KRH-781 90125-KZJ-900 90307-KRH-901 90309-KF0-003 90309-KRH-901 FLAP, TIRE(CHENG SHIN) •••••• BOLT, SPROCKET FIXING ••••••• NUT, FLANGE, 16MM ••••••••••• NUT, FLANGE, 8MM •••••••••••• NUT, U, 8MM ••••••••••••••••• 6 1 6 6 6 1 6 6 1 6 1 6 6 WASHER, 8MM ••••••••••••••••• •••••••••••••••••••••••••••• WASHER, RR. AXLE •••••••••••• BEARING, RADIAL BALL, 6203UU OIL SEAL, 25X47X6.5 ••••••••• BEARING, RADIAL BALL, 6303U • 6 1 1 1 1 6 1 1 1 1 6 1 1 1 1 16 90511-KRH-900 90511-KRH-780 17 90559-KRH-900 18 91053-MAY-003 19 91253-033-003 20 96140-63030-10 Serial No. 3 Parts catalogue code 77 2012.05.10 E F-21 H 6 FUEL TANK Ref. (Relative ref. Number) L.O.N. No. Description 1 2 11 12 Ref. No. 3 78 COCK ASSY., FUEL ••••••••••••• TANK, FUEL ••••••••••••••••••• SHROUD, RADIATOR :RIGHT •••••• SHROUD, RADIATOR :LEFT ••••••• SHROUD, RADIATOR :BOTH ••••••• Reqd. QTY Part No. Description 1 16950-KRH-901 COCK ASSY., FUEL •••••••••••• 2 17510-KRH-900ZA TANK COMP., FUEL *NH1*...................BLACK 3 17517-KPF-900 RUBBER A, FUEL TANK ••••••••• 4 17518-KRE-900 RUBBER •••••••••••••••••••••• 5 17526-KRH-900 COLLAR, FUEL TANK MOUNTING •• 6 7 8 9 10 310110 310100 1151A0 115126 1151A5 17611-KRH-900 17613-KRH-900 17620-KRH-901 17681-KRH-780 19040-KRH-A00 19040-KRH-780 CUSHION, FUEL TANK FR. •••••• CUSHION, FUEL TANK RR. •••••• CAP COMP., FUEL FILLER •••••• TUBE, FUEL •••••••••••••••••• JOINT, SHROUD ••••••••••••••• •••••••••••••••••••••••••••• 11 19100-KRH-900ZA SHROUD SET, R.(WL) *NH1*...................BLACK 19100-KRH-900ZB *NH196*............ROSS WHITE 19100-KRH-900ZC *R134*...........FIGHTING RED 19100-KRH-780ZA *TYPE2*...................... 19100-KRH-780ZB *TYPE1*...................... 12 19200-KRH-900ZA SHROUD SET, L.(WL) *NH1*...................BLACK 19200-KRH-900ZB *NH196*............ROSS WHITE 19200-KRH-900ZC *R134*...........FIGHTING RED 19200-KRH-780ZA *TYPE2*...................... 19200-KRH-780ZB *TYPE1*...................... 13 37101-KRH-900 RUBBER, SPEEDOMETER ••••••••• 14 83551-KRH-D20 GROMMET, SIDE COVER ••••••••• 15 90116-KRH-900 BOLT, FLANGE, 6MM ••••••••••• XR125 LEK LK C C XL125 LK C 1 1 1 1 2 2 1 1 2 2 1 1 2 2 1 2 1 1 1 1 - 2 1 1 1 1 - 2 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 2 4 1 1 1 1 2 4 1 1 1 2 4 Serial No. 2012.05.10 Parts catalogue code E F.R.T. 0.3 0.4 0.1 0.1 0.1 F-21 H 7 FUEL TANK Reqd. QTY Ref. No. Part No. Description 16 17 18 19 20 90381-KRH-900 90509-KRH-900 90651-KRM-R20 95002-02080 95701-08032-00 SCREW, SPECIAL, 6X8 ••••••••• COLLAR, SIDE MOUNTING ••••••• CLIP C9, TUBE ••••••••••••••• CLIP, TUBE(B8) •••••••••••••• BOLT, FLANGE, 8X32 •••••••••• 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 21 96001-06018-00 BOLT, FLANGE, 6X18 •••••••••• 1 1 1 XR125 LEK LK C C XL125 LK C Serial No. 3 Parts catalogue code 79 2012.05.10 E F-23 H 8 SEAT Ref. (Relative ref. Number) L.O.N. No. Description 2 4131E4 SEAT :DOUBLE ••••••••••••••••• Ref. No. 3 Reqd. QTY Part No. Description 1 77103-KRH-900 COLLAR, SEAT SETTING •••••••• 2 77200-KRH-780ZB SEAT COMP., DOUBLE *TYPE1*...................... 3 77205-286-000 RUBBER B, SEAT SETTING •••••• 4 80112-KRH-D20 CUSHION, TAILLIGHT •••••••••• 5 95701-06025-00 BOLT, FLANGE, 6X25 •••••••••• XR125 LEK LK C C XL125 LK C 2 2 2 1 6 2 2 1 6 2 2 1 6 2 2 Serial No. Parts catalogue code 80 2012.05.10 E F.R.T. 0.1 F-24 H 9 SIDE COVER Ref. (Relative ref. Number) L.O.N. No. Description 1 (3) 4111H9 COVER, SIDE :RIGHT ••••••••••• 6 (5) 4111H8 COVER, SIDE :LEFT •••••••••••• 4111J0 COVER, SIDE :BOTH •••••••••••• Ref. No. F.R.T. 0.1 0.1 0.1 Reqd. QTY Part No. Description 1 83501-KRH-900ZA COVER, R. FR. SIDE *NH1*...................BLACK 2 83503-KRE-900 GUARD, SIDE COWL HEAT ••••••• 3 83510-KRH-900ZB COVER SET, R. SIDE *NH196*............ROSS WHITE 83510-KRH-900ZC *R134*...........FIGHTING RED 83510-KRH-900ZA *NH1*...................BLACK 4 83551-376-000 GROMMET, SIDE COVER ••••••••• 5 83600-KRH-900ZB COVER, L. SIDE *NH196*............ROSS WHITE 83600-KRH-900ZC *R134*...........FIGHTING RED 83600-KRH-900ZA *NH1*...................BLACK 6 83601-KRH-900ZA COVER, L. FR. SIDE *NH1*...................BLACK 7 90112-KRH-900 BOLT, SPECIAL, 6X14 ••••••••• 8 90522-KRH-900 WASHER, CHAIN CASE •••••••••• 9 93913-24120 SCREW, TAPPING, 4X10 •••••••• XR125 LEK LK C C XL125 LK C 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 - 1 2 2 2 1 2 2 2 1 2 2 2 Serial No. 3 Parts catalogue code 81 2012.05.10 E F-25 H10 AIR CLEANER Ref. (Relative ref. Number) L.O.N. No. Description 2 (3) 312105 ELEMENT, AIR CLEANER ••••••••• 4 3121A5 CASE, AIR CLEANER •••••••••••• 7 3121B6 TUBE, AIR CLEANER CONNECTING • 8 (11) 312102 COVER, AIR CLEANER CASE •••••• 10 3121D0 CASE, AIR CLEANER :MIDDLE •••• 3 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 15772-KVC-900 17211-KRH-780 17214-KRH-780 17215-KRH-900 17217-KRH-900 CLIP, TUBE •••••••••••••••••• ELEMENT COMP., AIR CLEANER •• SEAL, SEPARATOR ••••••••••••• CASE SUB ASSY., AIR CLEANER • SPACER B, BATTERY ••••••••••• 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 6 7 8 9 10 17219-KRE-900 17222-KRH-780 17225-KRH-A00 17229-KRE-900 17235-KRH-780 SEAL, AIR TUBE, AIR COVER SUB SEAL, AIR SEPARATOR CLEANER ••••••••••• CLEANER CONNECTING ASSY., AIR CLEANER CLEANER(DIRTY) •••• SUB ASSY., AIR CLEANER 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 13 17316-KRH-900 14 17363-KCZ-950 15 17370-419-700 DUCT, INLET ••••••••••••••••• BAND, AIR CLEANER CONNECTING TUBE(44) CLIP, BREATHER TUBE ••••••••• TUBE, BREATHER DRAIN •••••••• PLUG, BREATHER TUBE ••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 16 17 18 19 20 17373-KRE-850 90115-KRH-900 90311-KRH-900 90522-KRH-900 93500-05028-0G TUBE, BREATHER •••••••••••••• BOLT, FLANGE, 6MM ••••••••••• NUT, CLIP, 6MM •••••••••••••• WASHER, CHAIN CASE •••••••••• SCREW, PAN, 5X28 •••••••••••• 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 21 22 23 24 93903-25380 93903-25510 95002-41050-00 95701-06012-00 SCREW, TAPPING, 5X16 •••••••• SCREW, TAPPING, 5X25 •••••••• CLAMP, TUBE(D10.5) •••••••••• BOLT, FLANGE, 6X12 •••••••••• 5 8 2 1 5 8 2 1 5 8 2 1 11 17240-KRH-900 12 17254-KRH-900 82 XR125 LEK LK C C XL125 LK C Serial No. 2012.05.10 Parts catalogue code E F.R.T. 0.2 0.8 0.4 0.2 0.5 F-25-20 H11 AIR SUCTION VALVE Ref. (Relative ref. Number) L.O.N. No. Description 7 314130 VALVE, SECONDARY AIR CONTROL • F.R.T. 0.3 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 11344-KRH-900 15771-KV6-000 15772-GW3-980 16180-KRH-901 16905-KRH-900 GROMMET A, RR. COVER •••••••• CLIP, OIL DRAIN TUBE •••••••• CLIP, BREATHER TUBE ••••••••• T-JOINT ••••••••••••••••••••• CUSHION, FUEL STRAINER •••••• 2 5 2 1 1 2 5 2 1 1 - 6 7 8 9 10 17260-KRH-900 18600-KRH-A01 18601-KRH-D20 18602-KRH-A00 18604-KRH-A00 FILTER COMP., AIR ••••••••••• VALVE ASSY., AIR SUCTION •••• TUBE, SUCTION ••••••••••••••• TUBE, REED VALVE •••••••••••• TUBE, AIR SUCTION VALVE CONTROL 1 1 1 1 1 1 1 1 - 1 1 - 11 12 13 14 15 18605-KRH-D20 18610-KRH-D20 18656-KRH-900 18657-KRH-D20 50543-KRH-A00 TUBE, EXCHANGE •••••••••••••• SUB TANK, RESONATOR ••••••••• TUBE A, INNLET •••••••••••••• CASE, WATER INLET ••••••••••• BRACKET, AIR SUCTION VALVE •• 1 1 1 1 1 1 1 1 1 1 - 16 17 18 19 20 83119-KRH-900 90101-KRH-900 90110-KRH-900 90678-KRH-900 91405-KRH-900 COLLAR, LOCK SETTING •••••••• BOLT, FLANGE, 6MM ••••••••••• BOLT, FLANGE, 6MM ••••••••••• CLIP, HOSE •••••••••••••••••• CLAMP, TUBE(D17) •••••••••••• 2 1 1 1 1 2 1 1 1 1 - 21 22 23 24 25 94050-06000 95002-02070 95005-80035-20 95701-06016-00 95701-06020-00 NUT, FLANGE, 6MM •••••••••••• CLIP, TUBE(B7) •••••••••••••• TUBE, 8X35(95005-80001-20M) • BOLT, FLANGE, 6X16 •••••••••• BOLT, FLANGE, 6X20 •••••••••• 2 2 1 2 2 2 2 1 2 2 - XR125 LEK LK C C XL125 LK C Serial No. 3 Parts catalogue code 83 2012.05.10 E F-27 H12 EXHAUST MUFFLER Ref. (Relative ref. Number) L.O.N. No. Description 1 5 6 9 10 11 3 84 3131B4 313120 313110 3131A6 3131H1 313121 GASKET, EXHAUST PIPE ••••••••• MUFFLER •••••••••••••••••••••• PIPE, EXHAUST •••••••••••••••• PROTECTOR, EXHAUST PIPE •••••• GUARD, MUFFLER ••••••••••••••• PROTECTOR, MUFFLER ••••••••••• Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 18291-KRH-900 18292-KBR-000 18292-KPE-900 18293-MN0-000 18305-KRH-900 GASKET, EX. PIPE •••••••••••• PACKING, PROTECTOR •••••••••• PACKING, PROTECTOR •••••••••• RUBBER, PROTECTOR ••••••••••• MUFFLER SUB ASSY. ••••••••••• 1 2 2 2 1 1 2 2 2 1 1 2 2 2 1 6 7 8 9 18320-KRH-780 18327-KRH-900 18328-KRH-D20 18345-KRH-900ZA 1 1 1 1 1 1 1 1 1 10 18350-KRH-900 PIPE COMP., EX. ••••••••••••• COLLAR, CHAMBER RR.(8.5X15) • RUBBER, CHAMBER RR. MOUNTING PROTECTOR, EX. PIPE *NH106*.......HEATPROOF BLACK GUARD, MUFFLER •••••••••••••• 1 1 1 1 1 1 11 12 13 14 15 18355-KRH-900 18357-MCG-000 18373-KRH-900 18391-KRH-901 18421-KFB-000 PROTECTOR COMP., MUFFLER •••• RUBBER, PROTECTOR MOUNTING •• BAND, EX. PIPE •••••••••••••• PACKING, MUFFLER •••••••••••• RUBBER, MUFFLER MOUNTING •••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 16 17 18 19 20 18422-KRH-900 83119-MG9-000 83512-KRH-900 90117-KRH-900 90305-KSP-900 COLLAR, MUFFLER MOUNTING •••• COLLAR, LOCK SETTING •••••••• RUBBER, SIDE COVER •••••••••• BOLT, FLANGE, 8X40 •••••••••• NUT, EXHAUST PIPE, 8MM •••••• 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 21 22 23 24 94001-06800 94050-08070 94103-08700 95701-06014-00 WASHER, PLAIN, 6MM •••••••••• NUT, FLANGE, 8MM •••••••••••• WASHER, PLAIN, 8MM •••••••••• BOLT, FLANGE, 6X14 •••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 XR125 LEK LK C C XL125 LK C Serial No. 2012.05.10 Parts catalogue code E F.R.T. 0.2 0.3 0.2 0.1 0.1 0.1 F-27 Ref. No. H13 EXHAUST MUFFLER Reqd. QTY Part No. Description XR125 LEK LK C C XL125 LK C 25 95701-08030-07 BOLT, FLANGE, 8X30 •••••••••• 1 1 1 26 95701-08045-07 BOLT, FLANGE, 8X45 •••••••••• 27 96001-06010-02 BOLT, FLANGE, 6X10 •••••••••• 28 96001-06010-07 BOLT, FLANGE, 6X10 •••••••••• 1 2 2 1 2 2 1 2 2 Serial No. 3 Parts catalogue code 85 2012.05.10 E F-29 H14 PEDAL Ref. (Relative ref. Number) L.O.N. No. Description 1 4 6 8 12 3 4101A1 112107 6151B5 811135 810160 PEDAL, GEAR CHANGE ••••••••••• ARM, KICK STARTER •••••••••••• SWITCH, REAR STOP :PEDAL SIDE ROD, REAR BRAKE •••••••••••••• PEDAL, REAR BRAKE •••••••••••• Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 24710-KRH-900 24781-KRH-900 28293-KRM-860 28300-KRH-920 28333-KK0-000 PEDAL COMP., CHANGE ••••••••• RUBBER, CHANGE PEDAL •••••••• CLIP, KICK STARTER ARM •••••• ARM ASSY., KICK STARTER ••••• SPRING, KICK STARTER •••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 7 8 9 10 35350-KRH-781 35357-KRH-900 43451-KRH-780 43455-KRH-900 43456-KRH-900 SWITCH ASSY., RR. STOP •••••• SPRING, STOP SWITCH ••••••••• ROD COMP., RR. BRAKE •••••••• PIN C, JOINT •••••••••••••••• JOINT B, BRAKE ARM •••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11 12 13 14 15 43472-KB9-750 46500-KRH-900 46513-KRH-900 46525-KRH-900 90501-KRH-900 SPRING A, BRAKE ROD ••••••••• PEDAL COMP., BRAKE •••••••••• SPRING SET, BRAKE PEDAL ••••• DUST SEAL, 17X20X2.5 •••••••• WASHER, BUSH •••••••••••••••• 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 16 17 18 19 20 90505-KRM-860 92101-06020-0A 94001-06200-0S 94201-20120 94201-30280 WASHER, 15.5X22 ••••••••••••• BOLT, HEX., 6X20 •••••••••••• NUT, HEX., 6MM •••••••••••••• PIN, SPLIT, 2.0X12 •••••••••• PIN, SPLIT, 3.0X28 •••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 21 22 23 24 95015-42000 95701-06020-00 95701-08035-00 96211-08000 NUT B, BRAKE ROD ADJUSTING •• BOLT, FLANGE, 6X20 •••••••••• BOLT, FLANGE, 8X35 •••••••••• BALL, STEEL, #8(1/4) •••••••• 1 1 1 1 1 1 1 1 1 1 1 1 XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 86 2012.05.10 E F.R.T. 0.1 0.1 0.3 0.2 0.2 F-30 H15 STEP Ref. (Relative ref. Number) L.O.N. No. Description 3 4101C6 BAR, MAIN STEP :RIGHT •••••••• 5 4101C5 BAR, MAIN STEP :LEFT ••••••••• 4101J1 BAR, MAIN STEP :BOTH ••••••••• 6 4101D3 RUBBER, STEP :LEFT ••••••••••• 4101D4 RUBBER, STEP :RIGHT •••••••••• 4101L8 RUBBER, STEP :BOTH ••••••••••• 8 4101D0 BRACKET, PILLION STEP :RIGHT • 9 4101C9 BRACKET, PILLION STEP :LEFT •• 4101K4 BRACKET, PILLION STEP :BOTH •• 12 (10) 4101C8 BAR, PILLION STEP :RIGHT ••••• 13 (10) 4101C7 BAR, PILLION STEP :LEFT •••••• 4101P4 BAR, PILLION STEP :BOTH •••••• F.R.T. 0.2 0.2 0.3 0.1 0.1 0.2 0.1 0.1 0.2 0.1 0.1 0.2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 50603-KEJ-900 50603-KRH-900 50612-KRH-900 50617-KRH-900 50642-KRH-900 PIN, MAIN STEP BAR JOINT •••• PIN, STEP BAR JOINT ••••••••• STEP COMP., R. •••••••••••••• SPRING, STEP RETURN ••••••••• STEP COMP., L. •••••••••••••• 2 2 1 2 1 2 2 1 2 1 2 2 1 2 1 6 7 8 9 10 50661-KRH-900 50662-KRH-900 50701-KRH-900 50706-KRH-900 50710-KGA-940 RUBBER, STEP •••••••••••••••• PLATE, STEP RUBBER SETTING •• BRACKET COMP., R. PILLION STEP BRACKET COMP., L. PILLION STEP RUBBER, PILLION STEP •••••••• 2 2 1 1 2 2 2 1 1 2 1 1 2 11 12 13 14 15 50712-KRH-900 50713-KRH-900 50714-KRH-900 50715-KRH-900 52156-KRH-900 PLATE, PILLION STEP ••••••••• BAR, R. PILLION STEP •••••••• BAR, L. PILLION STEP •••••••• WEIGHT, PILLION STEP •••••••• COLLAR, 6.5X4 ••••••••••••••• 2 1 1 1 2 2 1 1 1 2 2 1 1 1 - 16 17 18 19 90112-GW3-000 94101-08000 94201-20150 95701-08018-00 BOLT, FLANGE, 6X14 WASHER, PLAIN, 8MM PIN, SPLIT, 2.0X15 BOLT, FLANGE, 8X18 2 4 4 4 2 4 4 4 4 4 4 XR125 LEK LK C C •••••••••• •••••••••• •••••••••• •••••••••• XL125 LK C Serial No. 3 Parts catalogue code 87 2012.05.10 E F-31 H16 STAND Ref. (Relative ref. Number) L.O.N. No. Description 1 615195 SWITCH, SIDE STAND ••••••••••• 3 (2) 410180 BAR, SIDE STAND •••••••••••••• 5 (4,6) 410182 SPRING, SIDE STAND ••••••••••• .NOTE: Same time for two units Ref. No. 3 Reqd. QTY Part No. 1 35070-KRH-900 2 50530-KRH-A00 50530-KRH-780 3 50530-KRH-900 4 50538-KRH-900 5 50540-KRH-900 Description XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code SWITCH SET, SIDE STAND •••••• BAR COMP., SIDE STAND ••••••• •••••••••••••••••••••••••••• BAR COMP., SIDE STAND ••••••• SPRING, SIDE STAND SUB •••••• SPRING ASSY., SIDE STAND •••• 1 1 1 1 1 1 - 1 - -------- -------- NZ -------- -------- 1LA,3LA,CO,DK -------- -------- NZ -------- -------- NZ -------- -------- NZ 6 7 8 9 10 50540-KRH-920 50547-KRH-900 50548-356-700 50549-356-700 90108-KRH-780 SPRING, SIDE STAND •••••••••• GUARD, SIDE STAND SWITCH •••• RUBBER, STAND ••••••••••••••• COLLAR, STAND RUBBER SETTING BOLT, SIDE STAND PIVOT •••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 ------------------------------------ -------- 1LA,2DK,3LA,CO,DK -------- NZ -------- 1LA,2DK,3LA,CO,DK -------- 1LA,2DK,3LA,CO,DK -------- 1LA,2DK,3LA,CO,DK 11 12 13 14 15 90108-KRH-900 90147-MCE-950 90203-MF9-710 95701-06025-07 96001-06010-07 BOLT, SIDE STAND PIVOT •••••• BOLT, SPECIAL, 6X16 ••••••••• NUT, SIDE STAND ••••••••••••• BOLT, FLANGE, 6X25 •••••••••• BOLT, FLANGE, 6X10 •••••••••• 1 1 1 1 2 1 1 - 1 1 - -------- -------- NZ -------- -------- NZ -------- -------- 1LA,2DK,3LA,CO,DK -------- -------- NZ 88 2012.05.10 E F.R.T. 0.3 0.2 0.1 F-32 I 1 SWINGARM Ref. (Relative ref. Number) L.O.N. No. Description 1 2 6 8 10 12 14 18 Ref. No. CASE, DRIVE CHAIN •••••••••••• CHAIN, DRIVE(ENDLESS) •••••••• COLLAR, SWINGARM ••••••••••••• GUARD, CHAIN ••••••••••••••••• SLIDER, CHAIN •••••••••••••••• ROLLER, CHAIN TENSIONER •••••• SWINGARM ASSEMBLY •••••••••••• BEARING, SWINGARM PIVOT :LEFT BEARING, SWINGARM PIVOT :RIGHT BEARING, SWINGARM PIVOT :BOTH 0.1 0.6 0.7 0.1 0.3 0.1 0.9 1.0 1.0 1.2 Reqd. QTY Part No. 1 40510-KRH-900 2 40530-KRH-781 Description XL125 LK C 1 1 1 2 2 1 1 2 2 1 1 2 2 1 1 2 2 1 2 1 1 2 2 1 2 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 15 90305-KYA-601 WASHER, CHAIN SLIDER •••••••• ROLLER, CHAIN ••••••••••••••• COLLAR, CHAIN ROLLER •••••••• SWINGARM SUB ASSY., RR. *NH411M*FORCE SILVER METALLIC NUT, FLANGE, 14MM(PT) ••••••• 1 1 1 1 1 1 16 17 18 19 20 WASHER, 6X9 ••••••••••••••••• WASHER, 6.5X20 •••••••••••••• BEARING, NEEDLE, 20X26X20(NTN) SCREW, TAPPING, 5X8 ••••••••• NUT, HEX., 8MM •••••••••••••• 1 2 2 1 2 1 2 2 1 2 1 2 2 1 2 NUT, HEX., 8MM •••••••••••••• 2 2 2 3 40543-KRH-900 4 40546-KRH-900 5 52101-KRH-900 6 52141-KRH-900 7 52144-356-003 52144-356-005 8 52155-KRH-900 9 52159-KRH-900 10 52170-KRH-780 52171-KRH-900 52175-KRE-900 52176-KRH-900 52200-KRH-780ZA 90505-KRH-900 90512-KRH-900 91070-GC4-601 93901-25080 94002-08000-0S 21 94030-08000 CASE, DRIVE CHAIN ••••••••••• CHAIN, DRIVE(CHOHO) (428HO-130LE) ADJUSTER, CHAIN ••••••••••••• CAP, RR. FORK END ••••••••••• BOLT, SWINGARM PIVOT •••••••• XR125 LEK LK C C 1 11 12 13 14 410195 2131M1 5121H5 4101J3 4101E5 4101E4 5121B0 5121C8 5121C9 5121D0 F.R.T. COLLAR, SWINGARM PIVOT CENTER DISTANCE CAP, SWINGARM DUST SEAL(ARAI) CAP, SWINGARM DUST SEAL(NOK) GUARD, CHAIN •••••••••••••••• COLLAR, CHAIN GUARD ••••••••• SLIDER, CHAIN ••••••••••••••• Serial No. 3 Parts catalogue code 89 2012.05.10 E F-32 Ref. No. 3 I 2 SWINGARM Reqd. QTY Part No. Description 22 94050-06000 NUT, FLANGE, 6MM •••••••••••• 23 95701-06012-00 BOLT, FLANGE, 6X12 •••••••••• 24 95701-06020-00 BOLT, FLANGE, 6X20 •••••••••• XR125 LEK LK C C 1 3 2 1 3 2 XL125 LK C Serial No. Parts catalogue code 1 3 2 90 2012.05.10 E F-33 I 3 REAR CUSHION Ref. (Relative ref. Number) L.O.N. No. Description 1 512115 CUSHION ASSY., REAR •••••••••• 7 5121D1 BEARING, REAR CUSHION •••••••• Ref. No. F.R.T. 0.4 0.6 Reqd. QTY Part No. Description XR125 LEK LK C C XL125 LK C 1 52400-KRH-901 52400-KRH-781 2 52463-KRH-901 3 87516-KRH-901 87516-MCA-G60 4 90107-MBL-610 5 90155-KRH-900 CUSHION ASSY., RR. •••••••••• •••••••••••••••••••••••••••• COLLAR, CUSHION CONNECTING ROD LABEL, RR. DAMPER(ENGLISH) •• LABEL, RR. DAMPER(PICTOGRAPH) BOLT, SOCKET, 10X57 ••••••••• BOLT, FLANGE, 10X52 ••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 90304-GE8-003 90304-KYA-601 7 91072-KRH-901 8 91262-KRH-901 NUT, U, 10MM(FUSE RASHI) •••• NUT, FLANGE, 10MM(PT) ••••••• BEARING, NEEDLE, 17X24X20 ••• DUST SEAL, 17X24X4 •••••••••• 1 1 1 2 1 1 1 2 1 1 1 2 Serial No. 3 Parts catalogue code 91 2012.05.10 E F-34 I 4 REAR FENDER(XR125LEK/LK) Ref. (Relative ref. Number) L.O.N. No. Description 4 411135 COWL, REAR ••••••••••••••••••• 5 410165 CARRIER, LUGGAGE ••••••••••••• 7 6161P6 BRACKET, TAILLIGHT ••••••••••• Ref. No. 3 Reqd. QTY Part No. Description 1 33712-KT1-670 2 33741-KYY-901 33741-KAK-971 3 37101-KRH-900 4 80100-KRH-900ZA RUBBER, TAILLIGHT ••••••••••• REFLECTOR, REFLEX ••••••••••• REFLECTOR, FR. REFLEX ••••••• RUBBER, SPEEDOMETER ••••••••• COWL SET, RR.(WL) *NH1*...................BLACK 80100-KRH-900ZB *NH196*............ROSS WHITE 80100-KRH-900ZC *R134*...........FIGHTING RED 5 81200-KRH-780ZA CARRIER COMP., RR. *NH1*...................BLACK 6 7 8 9 10 XL125 LK C Serial No. Parts catalogue code 2 2 2 4 2 4 - -------- -------- 1LA - -------- -------- NZ - 1 1 1 1 1 1 - 1 1 - 83551-376-000 84701-KRH-900 84704-KRH-A50 84705-KRH-D00 84711-KRH-900 GROMMET, SIDE COVER ••••••••• BASE COMP., NUMBER PLATE •••• STAY, RR. REFLEX REFLECTOR •• CAP, NUMBER BRACKET ••••••••• CAP, NUMBER PLATE BASE COMP. 1 1 1 2 1 1 1 2 1 - -------- -------- 1LA,NZ - 11 90111-162-000 12 90301-KEJ-900 90301-473-003 13 90311-KRH-900 14 90502-KRH-780 15 90508-KRH-900 BOLT, FLANGE, 6MM ••••••••••• NUT, SPECIAL, 6MM ••••••••••• NUT, U, 6MM(FUSERASHI) •••••• NUT, CLIP, 6MM •••••••••••••• COLLAR, RR. FENDER •••••••••• COLLAR C •••••••••••••••••••• 2 2 2 4 4 2 2 4 4 2 - -------- -------- 1LA - -------- -------- 1LA,NZ - -------- -------- 3LA,CO,DK PLUG, CONE •••••••••••••••••• CLIP, WIRE •••••••••••••••••• (L. SIDE ONLY) 18 94050-08000 NUT, FLANGE, 8MM •••••••••••• 19 95701-06022-00 BOLT, FLANGE, 6X22 •••••••••• 2 2 2 4 2 1 2 4 - 16 90899-KRH-900 17 91406-166-000 92 XR125 LEK LK C C 2012.05.10 E F.R.T. 0.2 0.2 0.5 F-34 Ref. No. I 5 REAR FENDER(XR125LEK/LK) Reqd. QTY Part No. Description XR125 LEK LK C C XL125 LK C 20 95701-08018-00 BOLT, FLANGE, 8X18 •••••••••• 2 2 - 21 95701-08045-00 BOLT, FLANGE, 8X45 •••••••••• 22 96001-06018-07 BOLT, FLANGE, 6X18 •••••••••• 2 2 2 2 - Serial No. 3 Parts catalogue code 93 2012.05.10 E F-34-1 I 6 REAR FENDER(XL125LK) Ref. (Relative ref. Number) L.O.N. No. Description 3 411135 COWL, REAR ••••••••••••••••••• 4 410165 CARRIER, LUGGAGE ••••••••••••• 5 6161P6 BRACKET, TAILLIGHT ••••••••••• Ref. No. 3 Reqd. QTY Part No. Description 1 33741-KTT-951 REFLECTOR, RR. REFLEX ••••••• 2 37101-KRH-900 RUBBER, SPEEDOMETER ••••••••• 3 80100-KRH-900ZB COWL SET, RR.(WL) *NH196*............ROSS WHITE 80100-KRH-900ZC *R134*...........FIGHTING RED 4 81200-KRH-780ZA CARRIER COMP., RR. *NH1*...................BLACK 5 84701-KRH-780 BASE, NUMBER PLATE •••••••••• XR125 LEK LK C C XL125 LK C - - 1 4 - - 1 1 - - 1 1 6 90111-162-000 7 90301-GFM-890 90301-MG8-000 8 90311-KRH-900 9 90502-KRH-780 10 91413-KRH-900 BOLT, FLANGE, 6MM ••••••••••• NUT, SPECIAL, 5MM ••••••••••• NUT, FLANGE, 5MM(FUSE RASHI) NUT, CLIP, 6MM •••••••••••••• COLLAR, RR. FENDER •••••••••• CLIP, 2X70 •••••••••••••••••• - - 2 1 1 4 4 1 11 12 13 14 15 SCREW, TAPPING, 5X20(PO) •••• NUT, FLANGE, 8MM •••••••••••• BOLT, FLANGE, 6X22 •••••••••• BOLT, FLANGE, 8X18 •••••••••• BOLT, FLANGE, 8X45 •••••••••• - - 2 2 4 2 2 93913-25520 94050-08000 95701-06022-00 95701-08018-00 95701-08045-00 Serial No. Parts catalogue code 94 2012.05.10 E F.R.T. 0.2 0.2 0.5 F-35 I 7 WINKER(XR125LEK/LK) Ref. (Relative ref. Number) L.O.N. No. Description 1 6161C4 WINKER :RIGHT FRONT •••••••••• 3 6161C3 WINKER :LEFT FRONT ••••••••••• 6161C5 WINKER :BOTH FRONT ••••••••••• 4 6161C7 WINKER :RIGHT REAR ••••••••••• 5 6161C6 WINKER :LEFT REAR •••••••••••• 6161C8 WINKER :BOTH REAR •••••••••••• 7 (2) 616133 BULB, WINKER :FRONT •••••••••• .NOTE: Same time for two units 616139 BULB, WINKER :REAR ••••••••••• .NOTE: Same time for two units 6161G0 BULB, WINKER :FOR 1 VEHICLE •• F.R.T. 0.2 0.2 0.3 0.3 0.3 0.4 0.1 0.1 0.2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 33400-KRH-901 33410-KRH-901 33450-KRH-901 33600-KRH-901 33650-KRH-901 WINKER ASSY., R. FR.(12V/16W) LENS COMP. •••••••••••••••••• WINKER ASSY., L. FR.(12V/16W) WINKER ASSY., R. RR.(12V 16W) WINKER ASSY., L. RR.(12V 16W) 1 4 1 1 1 1 4 1 1 1 - 6 7 9 10 33651-KRH-900 34905-KRH-901 93903-34380 94050-10000 COLLAR, FR. WINKER •••••••••• BULB, WINKER(12V 16W) ••••••• SCREW, TAPPING, 4X12 •••••••• NUT, FLANGE, 10MM ••••••••••• 4 4 4 4 4 4 4 4 - XR125 LEK LK C C XL125 LK C Serial No. 3 Parts catalogue code 95 2012.05.10 E F-35-1 I 8 WINKER(XL125LK) Ref. (Relative ref. Number) L.O.N. No. Description 1 6161C4 WINKER :RIGHT FRONT •••••••••• 3 6161C3 WINKER :LEFT FRONT ••••••••••• 6161C5 WINKER :BOTH FRONT ••••••••••• 4 6161C7 WINKER :RIGHT REAR ••••••••••• 7 6161C6 WINKER :LEFT REAR •••••••••••• 6161C8 WINKER :BOTH REAR •••••••••••• 8 (2) 616133 BULB, WINKER :FRONT •••••••••• .NOTE: Same time for two units 616139 BULB, WINKER :REAR ••••••••••• .NOTE: Same time for two units 6161G0 BULB, WINKER :FOR 1 VEHICLE •• 3 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 33400-KRH-781 33402-KRH-781 33450-KRH-781 33600-KRH-781 33611-KAE-000 WINKER ASSY., R. FR.(12V 15W) LENS, WINKER •••••••••••••••• WINKER ASSY., L. FR.(12V 15W) WINKER ASSY., R. RR.(12V 15W) RUBBER, WINKER •••••••••••••• - - 1 4 1 1 4 6 7 8 9 10 33612-KAE-000 33650-KRH-781 34905-MR7-003 84710-KRH-780 84720-KRH-780 COLLAR, WINKER •••••••••••••• WINKER ASSY., L. RR.(12V 15W) BULB, WINKER(12V 15W) ••••••• STAY, R. RR. WINKER ••••••••• STAY, L. RR. WINKER ••••••••• - - 4 1 4 1 1 11 12 13 14 90104-GT4-000 90140-KAE-000 93913-25520 94101-04800 SCREW, TAPPING, 3X14 •••••••• SCREW, PAN, 4X28 •••••••••••• SCREW, TAPPING, 5X20(PO) •••• WASHER, PLAIN, 4MM •••••••••• - - 4 4 2 4 XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 96 2012.05.10 E F.R.T. 0.2 0.2 0.3 0.3 0.3 0.4 0.1 0.1 0.2 F-36 I 9 TAILLIGHT Ref. (Relative ref. Number) L.O.N. No. Description 1 6161F3 2 6161D5 5 6161E2 7 6161D8 10 6161G1 15 4131K7 Ref. No. (8) BULB, LICENSE LIGHT •••••••••• TAILLIGHT UNIT ••••••••••••••• BASE, TAILLIGHT •••••••••••••• LIGHT, LICENSE ••••••••••••••• (4,6) BULB, TAILLIGHT •••••••••••••• BRACKET, NUMBER PLATE •••••••• F.R.T. 0.1 0.3 0.3 0.3 0.1 0.3 Reqd. QTY Part No. Description XR125 LEK LK C C XL125 LK C 1 33301-KVJ-911 2 33700-KRH-901 33700-KRH-781 3 33706-KRH-900 4 33708-KRH-901 5 33711-KRH-901 33711-KRH-781 BULB, POSITION LIGHT(12V 5W) TAILLIGHT UNIT(12V 21/5W) ••• •••••••••••••••••••••••••••• COLLAR, TAILLIGHT MOUNTING •• PACKING, TAILLIGHT LENS ••••• BASE COMP., TAILLIGHT ••••••• •••••••••••••••••••••••••••• 1 1 2 1 1 - 1 1 2 1 1 - 1 1 1 6 33712-KRH-901 33712-KRH-781 7 33720-KRH-901 8 33723-KRH-901 9 33741-KRH-901 10 34906-447-711 LENS COMP., TAILLIGHT ••••••• •••••••••••••••••••••••••••• LIGHT ASSY., LICENSE(12V 5W) COVER COMP., LICENSE •••••••• REFLECTOR, REFLEX ••••••••••• BULB, TAIL & STOP LIGHT (12V 21/5W)(STANLEY) 1 1 1 1 1 1 1 1 1 - 1 1 1 11 12 13 14 15 RUBBER, FR. FENDER MOUNTING • RUBBER, SEAT HINGE •••••••••• COLLAR, FENDER COVER •••••••• STAY, NUMBER BRACKET •••••••• BRACKET, NUMBER PLATE ••••••• 2 4 3 1 1 2 4 3 1 1 4 - NUT, SPECIAL, 5MM ••••••••••• NUT, FLANGE, 5MM(FUSE RASHI) NUT, SPECIAL, 4MM ••••••••••• COLLAR, TAILLIGHT MOUNTING •• WASHER, 6.5X20 •••••••••••••• SCREW, PAN, 5X20 •••••••••••• 1 1 2 2 2 2 1 1 2 2 2 2 2 2 61103-357-000 77218-KRH-900 80112-KRH-900 84702-KRH-900 84703-KRH-900 16 90301-GFM-890 90301-MG8-000 17 90302-MB2-000 18 90504-KRH-900 19 90512-KRH-900 20 93500-05020-0A Serial No. 3 Parts catalogue code 97 2012.05.10 E F-36 3 I10 TAILLIGHT Reqd. QTY Ref. No. Part No. Description 21 22 23 24 93901-24880 94050-06000 94103-05000 96001-06025-00 SCREW, TAPPING, 4X35 •••••••• NUT, FLANGE, 6MM •••••••••••• WASHER, PLAIN, 5MM •••••••••• BOLT, FLANGE, 6X25 •••••••••• XR125 LEK LK C C 2 5 2 2 2 5 2 2 XL125 LK C Serial No. Parts catalogue code 2 2 - 98 2012.05.10 E F-37 I11 BATTERY Ref. (Relative ref. Number) L.O.N. No. Description 2 4 5 6 7 Ref. No. 610100 610105 612115 610110 615113 BATTERY •••••••••••••••••••••• CABLE, POSITIVE BATTERY •••••• CABLE, STARTER MOTOR ••••••••• CABLE, NEGATIVE BATTERY •••••• SWITCH, STARTER MAGNETIC ••••• F.R.T. 0.2 0.2 0.3 0.2 0.3 Reqd. QTY Part No. 1 17518-KRE-900 2 31500-KRH-931 31500-KRP-981 31500-GFC-782 31500-KWS-842 3 31510-KRH-900 31510-KRH-720 4 32401-KRH-900 5 32410-KRH-D20 Description RUBBER •••••••••••••••••••••• BATTERY(YTX5L-BS) (TIANJIN YUASA) •••••••••••••••••••••••••••• BATTERY(YTX4L-BS)(YUASA) •••• •••••••••••••••••••••••••••• BAND, BATTERY ••••••••••••••• •••••••••••••••••••••••••••• CABLE, STARTER MAGNETIC BATTERY CABLE, STARTER MOTOR •••••••• XR125 LEK LK C C XL125 LK C 1 1 1 1 1 1 - 1 1 1 1 1 1 1 - - 6 7 8 9 10 32601-KRH-900 35850-KRH-A01 35852-KRH-901 35856-KRH-901 61101-KRH-900 CABLE, BATTERY EARTH •••••••• SWITCH ASSY., STARTER MAGNETIC HOLDER COMP., FUSE •••••••••• RUBBER, SHOCK ••••••••••••••• COLLAR, FR. FENDER SETTING(A) 1 1 1 1 1 1 1 11 12 13 14 94002-06000-0S 94111-06000 95701-06016-00 98200-31500 NUT, HEX., 6MM •••••••••••••• WASHER, SPRING, 6MM ••••••••• BOLT, FLANGE, 6X16 •••••••••• FUSE, BLADE(15A) •••••••••••• 2 2 1 2 1 - 1 - Serial No. ----------------------------- 3 Parts catalogue code -------- 1LA,3LA,CO -------- DK,NZ -------- 2DK,DK -------- 3LA 99 2012.05.10 E F-38 I12 WIRE HARNESS(XR125LEK) Ref. (Relative ref. Number) L.O.N. No. Description 2 3 5 8 9 10 12 3 Ref. No. 6141A1 614105 6131B2 611100 615185 616169 6111C3 IGNITION CONTROL MODULE •••••• COIL, IGNITION ••••••••••••••• RECTIFIER, REGULATE •••••••••• HARNESS, WIRE •••••••••••••••• SWITCH, THERMOSTAT ••••••••••• HORN ••••••••••••••••••••••••• RELAY, WINKER •••••••••••••••• Reqd. QTY Part No. Description XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 1 30401-KRH-781 2 30410-KRH-A01 30410-KRH-A41 3 30500-KRH-781 4 30700-KRH-901 5 31600-KRH-781 CUSHION, C.D.I. UNIT •••••••• C.D.I. UNIT COMP., DIGITAL(DC) •••••••••••••••••••••••••••• COIL COMP., IGNITION •••••••• CAP ASSY., NOISE SUPPRESSOR • RECTIFIER COMP., REGULATE ••• 1 1 1 1 1 1 - - -------- -------- 1LA,3LA,CO,DK - -------- -------- NZ - 6 31700-KRH-901 7 31700-KVX-701 8 32100-KRH-A00 32100-KRH-A10 32100-KRH-A40 9 35250-KRH-901 10 38110-KRH-901 RECTIFIER COMP., SILICON •••• RECTIFIER ASSY., SILICON •••• HARNESS, WIRE ••••••••••••••• •••••••••••••••••••••••••••• •••••••••••••••••••••••••••• SWITCH ASSY., THERMOSTAT •••• HORN COMP.(HIGH) •••••••••••• 1 1 1 1 1 1 1 - - 11 12 13 14 15 38201-KRH-901 38301-KRH-901 38306-KRH-901 90650-KW3-000 90650-KW3-000 SUSPENSION, FUSE CASE(MINI 2P) RELAY, WINKER ••••••••••••••• SUSPENSION, WINKER RELAY •••• BAND, WIRE •••••••••••••••••• BAND, WIRE •••••••••••••••••• 1 1 1 2 1 - - -------- -------- NZ 16 17 18 19 92101-06020-0A 95701-06014-00 95701-08012-07 98200-41000 BOLT, BOLT, BOLT, FUSE, 2 1 1 2 - - HEX., 6X20 •••••••••••• FLANGE, 6X14 •••••••••• FLANGE, 8X12 •••••••••• MINI(10A) ••••••••••••• -------- -------- NZ ----------------------------- -------- 1LA,DK -------- 3LA,CO -------- NZ -------- 1LA,DK,NZ 100 2012.05.10 E F.R.T. 0.3 0.4 0.4 1.2 0.2 0.1 0.2 F-38-1 I13 WIRE HARNESS(XR125LK/XL125LK) Ref. (Relative ref. Number) L.O.N. No. Description 2 3 5 6 7 8 10 Ref. No. 6141A1 614105 6131B2 611100 615185 616169 6111C3 IGNITION CONTROL MODULE •••••• COIL, IGNITION ••••••••••••••• RECTIFIER, REGULATE •••••••••• HARNESS, WIRE •••••••••••••••• SWITCH, THERMOSTAT ••••••••••• HORN ••••••••••••••••••••••••• RELAY, WINKER •••••••••••••••• Reqd. QTY Part No. Description XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 1 30401-KRH-781 2 30410-KRH-A01 30410-KRH-781 3 30500-KRH-781 4 30700-KRH-901 5 31600-KRH-781 CUSHION, C.D.I. UNIT •••••••• C.D.I. UNIT COMP., DIGITAL(DC) •••••••••••••••••••••••••••• COIL COMP., IGNITION •••••••• CAP ASSY., NOISE SUPPRESSOR • RECTIFIER COMP., REGULATE ••• - 1 1 1 1 1 1 1 1 1 1 6 32100-KRH-B10 32100-KRH-B00 32100-KRH-780 7 35250-KRH-901 8 38110-KRH-901 9 38201-KRH-901 10 38301-KRH-901 38301-KRH-781 HARNESS, WIRE ••••••••••••••• •••••••••••••••••••••••••••• •••••••••••••••••••••••••••• SWITCH ASSY., THERMOSTAT •••• HORN COMP.(HIGH) •••••••••••• SUSPENSION, FUSE CASE(MINI 2P) RELAY, WINKER ••••••••••••••• RELAY COMP., WINKER ••••••••• - 1 1 1 1 1 1 - - -------- -------- 3LA - -------- -------- DK 1 1 -------- -------- 2DK,DK 1 1 1 11 38306-KRH-901 38306-KYY-970 12 90650-KW3-000 13 92101-06020-0A 14 95701-06014-00 15 95701-08012-07 SUSPENSION, WINKER RELAY •••• •••••••••••••••••••••••••••• BAND, WIRE •••••••••••••••••• BOLT, HEX., 6X20 •••••••••••• BOLT, FLANGE, 6X14 •••••••••• BOLT, FLANGE, 8X12 •••••••••• - 1 2 2 1 1 1 2 2 1 1 16 98200-41000 17 98200-41500 FUSE, MINI(10A) ••••••••••••• FUSE, MINI(15A) ••••••••••••• - 2 2 2 2 F.R.T. 0.3 0.4 0.4 1.2 0.2 0.1 0.2 3 101 2012.05.10 E F-39 I14 FRAME BODY Ref. (Relative ref. Number) L.O.N. No. Description 1 410100 BODY, FRAME •••••••••••••••••• .INCLUDES: Engine removal and installation 10 410197 LOCK, HELMET ••••••••••••••••• 3 Ref. No. Reqd. QTY Part No. 1 50100-KRH-A00ZA BODY COMP., FRAME *NH262M*TERRA SILVER METALLIC 50100-KRH-A40ZA *NH262M*TERRA SILVER METALLIC 50100-KRH-780ZA *NH262M*TERRA SILVER METALLIC 2 50212-KRH-900 RUBBER, TANK GUARD •••••••••• 3 50318-KRH-780 COLLAR, ENGINE MOUNT •••••••• 4 50320-KRH-780 COLLAR, UPPER ENGINE HANGER MOUNT 5 50522-KRH-780 PLATE, R. ENGINE HANGER UPPER 6 50532-KRH-780 7 50533-KRH-900 50533-KRH-780 8 50534-KRH-900 50534-KRH-780 9 50537-KRH-780 102 Description XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 1 1 2 1 1 2 1 - -------- -------- 1LA,3LA,CO,DK - -------- -------- NZ 1 2 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 10 50710-KRH-901 PLATE, L. ENGINE HANGER UPPER PLATE, R. FR. ENGINE HANGER • •••••••••••••••••••••••••••• PLATE, L. FR. ENGINE HANGER • •••••••••••••••••••••••••••• PLATE, L. RR. ENGINE HANGER • (R. SIDE) HOLDER ASSY., HELMET •••••••• 1 1 1 1 1 1 11 12 13 14 15 84706-KRH-900 84707-KRH-900 90102-KRH-900 90103-KRH-900 90105-KRH-900 PIPE, PIPE, BOLT, BOLT, BOLT, R. SUPPORT •••••••••••• L. SUPPORT •••••••••••• FLANGE, 8X56 •••••••••• FLANGE, 8X88 •••••••••• FLANGE, 10X110 •••••••• 1 1 2 1 2 1 1 2 1 2 2 1 2 16 17 18 19 90114-KRH-900 90154-KB7-700 90156-KK6-000 90156-KRH-780 BOLT, BOLT, BOLT, BOLT, BREAK OFF ••••••••••••• FLANGE, 8X73 •••••••••• FLANGE, 8X96 •••••••••• FLANGE, 8X72 •••••••••• 1 2 1 1 1 2 1 1 1 2 1 1 2012.05.10 E F.R.T. 5.1 0.2 F-39 Ref. No. I15 FRAME BODY Reqd. QTY Part No. Description XR125 LEK LK C C XL125 LK C 20 90510-KRH-900 WASHER, 10MM •••••••••••••••• 1 1 1 21 22 23 24 25 BAND, WIRE •••••••••••••••••• NUT, HEX., 10MM ••••••••••••• NUT, FLANGE, 8MM •••••••••••• NUT, FLANGE, 10MM ••••••••••• BOLT, FLANGE, 8X16 •••••••••• 1 1 7 1 6 1 1 7 1 6 1 1 7 1 2 90651-KRH-900 94030-10200 94050-08000 94050-10000 95701-08016-00 Serial No. Parts catalogue code 3 103 2012.05.10 E F-48 I16 TOOLS Ref. (Relative ref. Number) L.O.N. No. Description 1 410190 BOX OR BAG, TOOL ••••••••••••• 2 4101B1 COVER, TOOL BOX •••••••••••••• 3 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 7 8 9 10 83502-KRH-900 83504-KRH-900 83507-422-000 83508-MR4-900 89216-KPH-C00 90231-GHR-600 90505-KRH-900 90512-KRH-900 BOX, TOOL ••••••••••••••••••• CAP, TOOL BOX ••••••••••••••• BODY, KEY ••••••••••••••••••• STOPPER, KEY BODY ••••••••••• WRENCH, SPARK PLUG •••••••••• WASHER, PLAIN, 3MM •••••••••• WASHER, 6X9 ••••••••••••••••• WASHER, 6.5X20 •••••••••••••• 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 11 12 13 14 15 91501-MR4-900 94201-30450 95701-06012-00 99001-10120 99001-14170 PIN, SPRING, 2X14 ••••••••••• PIN, SPLIT, 3.0X45 •••••••••• BOLT, FLANGE, 6X12 •••••••••• SPANNER, 10X12 •••••••••••••• SPANNER, 14X17 •••••••••••••• 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 16 17 18 19 20 99003-10000 99003-30000 99003-50000 99006-12000 99006-24000 DRIVER 1, PLUS SCREW(NO.2) •• DRIVER 3, MINUS SCREW(NO.2) • GRIP, SCREW DRIVER •••••••••• HANDLE, EYE WRENCH, 12MM •••• WRENCH, EYE, 24MM ••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 21 99008-01600 BAG, TOOL, 160MM •••••••••••• 1 1 1 XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 104 2012.05.10 E F.R.T. 0.2 0.2 F-49 J 1 CAUTION LABEL(XR125LEK/LK) Ref. (Relative ref. Number) L.O.N. No. Description F.R.T. NO INFORMATION ••••••••••••••• Ref. No. Reqd. QTY Part No. Description XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code 1 81220-KRH-910 LABEL, RR. CARRIER(SPANISH) • 81220-KV8-860ZA LABEL, RR. CARRIER(ENGLISH) *TYPE2*...................... 2 87505-KRH-910 LABEL, TIRE(SPANISH) •••••••• 87505-KRH-900 LABEL, TIRE(ENGLISH) •••••••• 3 87507-KRH-910 LABEL, DRIVE CHAIN(SPANISH) • 87507-MZ8-W00 LABEL, DRIVE CHAIN(ENGLISH) • 4 87508-KRH-910 LABEL, CHAIN ADJUSTER(SPANISH) 87508-MN8-670 LABEL, CHAIN ADJUSTER(ENGLISH) 5 87509-KVR-G00 LABEL, AIR CLEANER ELEMENT NOTICE 87509-KWP-900 •••••••••••••••••••••••••••• 1 1 - -------- -------- 1LA,3LA,CO 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - -------- -------- 1LA,3LA,CO - -------- -------- DK,NZ 6 87560-KYY-600ZB LABEL, DRIVE CAUTION(SPANISH) *TYPE1*...................... 1 1 - -------------------------------------------------- 3 -------- DK,NZ -------- 1LA,3LA,CO -------- DK,NZ -------- 1LA,3LA,CO -------- DK,NZ -------- 1LA,3LA,CO -------- DK,NZ 105 2012.05.10 E F-49-1 J 2 CAUTION LABEL(XL125LK) Ref. (Relative ref. Number) L.O.N. No. Description NO INFORMATION ••••••••••••••• 3 Ref. No. Reqd. QTY Part No. 1 87505-KRH-780 2 87507-KYJ-960 3 87508-MN8-670 87508-MN8-730 87508-MY5-B60 Description XL125 LK C - - 1 1 1 1 - - 1 5 87520-MEW-D40 TIRE ••••••••••••••••• DRIVE CHAIN •••••••••• CHAIN ADJUSTER(ENGLISH) CHAIN ADJUSTER(FRENCH) CHAIN ADJUSTER (PORTUGUESE) LABEL, AIR CLEANER ELEMENT NOTICE LABEL, CARGO LIMIT(5.0) ••••• - - 1 1 6 87586-MGN-D00 LABEL, FUEL & DRIVE ••••••••• - - 1 4 87509-KRH-780 LABEL, LABEL, LABEL, LABEL, LABEL, XR125 LEK LK C C Serial No. Parts catalogue code 106 2012.05.10 E F.R.T. F-50 J 3 MARK/STRIPE Ref. (Relative ref. Number) L.O.N. No. Description F.R.T. NO INFORMATION ••••••••••••••• Ref. No. Reqd. QTY Part No. Description 1 61310-KRH-900ZA MARK, RR.(HONDA) *TYPE1*...................... 61310-KRH-900ZC *TYPE3*...................... 61310-KRH-900ZB *TYPE2*...................... 2 61315-KRH-900ZA MARK, FR.(HONDA) *TYPE1*...................... 61315-KRH-900ZC *TYPE3*...................... 61315-KRH-900ZB *TYPE2*...................... 3 86191-KRH-780ZA MARK(XL125L) *TYPE2*...................... 86191-KRH-780ZB *TYPE1*...................... 4 87126-KRH-900ZA STRIPE A, R. SHROUD *TYPE1*...................... 87126-KRH-900ZB *TYPE2*...................... 87126-KRH-900ZC *TYPE3*...................... 5 87127-KRH-900ZA STRIPE A, L. SHROUD *TYPE1*...................... 87127-KRH-900ZB *TYPE2*...................... 87127-KRH-900ZC *TYPE3*...................... 6 87128-KRH-900ZA STRIPE B, R. SHROUD *TYPE1*...................... 87128-KRH-900ZB *TYPE2*...................... 87128-KRH-900ZC *TYPE3*...................... 7 87129-KRH-900ZA STRIPE B, L. SHROUD *TYPE1*...................... 87129-KRH-900ZB *TYPE2*...................... 87129-KRH-900ZC *TYPE3*...................... XR125 LEK LK C C XL125 LK C 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 - - - 2 2 1 1 1 1 1 1 - 1 1 1 1 1 1 - 1 1 1 1 1 1 - 1 1 1 1 1 1 - Serial No. Parts catalogue code 3 107 2012.05.10 E PART NO. INDEX Part Number Address Page Ref. 06000 06420-KRH-780 06420-KRH-900 06421-KRH-780 06421-KRH-900 06430-GBJ-J10 06430-GCE-900 06430-KRF-B80 06431-MA3-405 06440-KRH-900 06441-KRH-780 06441-KRH-900 06442-KRH-780 06450-KGA-B90 06455-KHA-942 H4 H4 H4 H4 H3 H3 G15 G14 H1 G16 H1 G16 G15 G14 76 76 76 76 75 75 71 70 73 72 73 72 71 70 1 1 2 2 1 1 1 1 1 1 2 2 1 2 4 108 13000-KVX-600 13011-KVX-600 13021-KVX-600 13031-KVX-600 13041-KVX-600 13051-KVX-600 13101-KVX-600 13102-KVX-600 13103-KVX-600 13104-KVX-600 13105-KVX-600 13111-KVX-600 13115-GN5-910 13412-KTE-910 E14 E14 E14 E14 E14 E14 E14 E14 E7 E10 H11 E10 E10 E7 E10 49 49 49 49 49 49 49 49 42 45 83 45 45 42 45 1 1 2 3 3 4 5 6 1 1 1 2 3 2 4 14100-KVX-600 14321-KRM-840 14401-KVJ-911 14430-KTT-900 14451-KTT-900 14510-KRM-842 14515-KRM-840 14520-KTT-900 14560-KSP-910 14610-KSP-910 14711-KTE-910 14721-KWF-900 14751-KSP-910 14761-KSP-910 14771-KSP-910 14777-KGH-900 14781-MA6-000 E6 E6 E6 E2 E2 E2 E4 E2 E2 E2 E2 E2 E2 E2 E1 E1 E1 E1 E1 E1 E1 41 41 41 37 37 37 39 37 37 37 37 37 37 37 36 36 36 36 36 36 36 1 2 3 1 1 2 1 3 4 5 5 6 6 6 1 2 3 4 5 5 6 15000 15100-KTT-900 15130-KTT-900 15331-KTT-900 15332-KTT-900 15421-KSP-910 15430-KSP-910 15436-KRM-840 15441-KCS-650 15446-107-000 15459-KWK-900 15651-KPT-A00 15771-KV6-000 15772-GW3-980 15772-KVC-900 F4 F4 F4 F4 F4 F4 F4 F4 F4 F4 F4 F4 F4 F4 F4 F4 F4 F4 F4 F4 F4 F5 F5 H11 F5 F5 E2 E2 E2 H11 H6 E4 E5 E5 E4 E4 E5 E5 E5 E5 E5 E4 E4 E4 E4 E4 E4 E4 39 2 40 1 40 2 39 3 39 4 40 3 40 4 40 5 40 6 40 7 39 5 39 6 39 7 39 8 17000 39 9 39 10 17211-KRH-780 H10 39 11 17214-KRH-780 H10 17215-KRH-900 H10 17217-KRH-900 H10 17219-KRE-900 H10 48 1 17222-KRH-780 H10 48 2 17225-KRH-A00 H10 48 3 17229-KRE-900 H10 48 4 17235-KRH-780 H10 48 5 17240-KRH-900 H10 48 6 17254-KRH-900 H10 48 7 17260-KRH-900 H11 48 8 17316-KRH-900 H10 48 9 17363-KCZ-950 H10 48 10 17370-419-700 H10 42 3 17373-KRE-850 H10 83 2 17510-KRH-900ZA H6 83 3 17517-KPF-900 H6 82 1 17518-KRE-900 H6 I11 17526-KRH-900 H6 17611-KRH-900 H6 55 1 17613-KRH-900 H6 55 2 17620-KRH-901 H6 55 3 17681-KRH-780 H6 16000 16010-KCH-780 16012-KRH-781 16013-KEH-900 16014-KGA-901 16015-KRG-003 16016-KRE-901 16022-KRH-781 16025-KRF-B41 16028-KEH-900 16048-KRH-A01 16070-KRH-901 16075-GHB-640 16075-GHB-B70 16100-KRH-781 16100-KRH-A01 16100-KRH-A11 16100-KRH-A21 16119-KRF-B41 16148-KB1-921 16151-KRH-950 16152-KRH-900 16155-KFR-701 16163-KCS-920 16165-KRH-781 16168-382-014 16172-KCP-J01 16180-KRH-901 16198-KRE-901 16199-KRH-781 16210-KRH-780 16210-KWK-900 16214-KWK-900 16905-KRH-900 16950-KRH-901 Address Page Ref. 50 50 50 50 50 50 50 50 50 50 50 50 50 50 E13 E13 E13 E13 E13 E13 E13 E13 E13 E13 E7 H11 H11 H10 F4 F4 F4 1 2 2 2 2 2 3 3 3 3 3 4 5 6 Part Number E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 14000 12000 12100-KRH-780 12191-KWK-900 12195-KTE-910 12200-KRH-780 12200-KRH-A00 12204-KRM-305 12209-GB4-682 12210-KVX-600 12212-KRM-840 12213-KRM-840 12213-KTT-900 12251-KTE-911 12251-KVX-A00 12252-KVX-600 12310-KWK-901 12311-KRH-780 12391-KRM-840 12396-KRM-840 12397-KWG-601 12397-KYE-901 12398-KWK-900 Address Page Ref. 13000 11000 11100-KRH-780 11100-KRH-A00 11108-KTT-900 11200-KRH-780 11200-KRH-A00 11215-KRM-840 11216-KRM-840 11217-KRM-840 11330-KWK-900 11341-KWK-900 11344-KRH-900 11360-KRH-780 11365-KRH-780 11393-KWK-900 11395-KWK-900 Part Number 2012.05.10 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 55 56 56 83 56 56 37 37 37 83 78 4 5 6 7 8 9 10 11 12 13 14 14 14 14 15 16 17 18 19 20 21 22 23 4 24 25 7 7 8 5 1 K 1 Part Number 17910-KRH-780 17910-KRH-A00 Address Page Ref. G5 G3 61 59 18000 18291-KRH-900 H12 18292-KBR-000 H12 18292-KPE-900 H12 18293-MN0-000 H12 18305-KRH-900 H12 18320-KRH-780 H12 18327-KRH-900 H12 18328-KRH-D20 H12 18345-KRH-900ZA H12 18350-KRH-900 H12 18355-KRH-900 H12 18357-MCG-000 H12 18373-KRH-900 H12 18391-KRH-901 H12 18421-KFB-000 H12 18422-KRH-900 H12 18600-KRH-A01 H11 18601-KRH-D20 H11 18602-KRH-A00 H11 18604-KRH-A00 H11 18605-KRH-D20 H11 18610-KRH-D20 H11 18640-KRH-A00 E1 18656-KRH-900 H11 18657-KRH-D20 H11 18700-KWK-900 E1 E 2 3 4 5 6 7 8 9 10 11 12 6 13 14 15 16 2 3 4 1 5 6 7 8 9 19040-KRH-780 H6 19040-KRH-A00 H6 19100-KRH-780ZA H6 19100-KRH-780ZB H6 19100-KRH-900ZA H6 19100-KRH-900ZB H6 19100-KRH-900ZC H6 19200-KRH-780ZA H6 19200-KRH-780ZB H6 19200-KRH-900ZA H6 19200-KRH-900ZB H6 19200-KRH-900ZC H6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 7 8 9 10 11 12 7 13 14 8 78 78 78 78 78 78 78 78 78 78 78 78 10 10 11 11 11 11 11 12 12 28000 12 12 12 28110-KTT-901 28120-KYA-901 28126-MN4-004 28128-KVC-900 1 28131-KTT-900 2 28132-KN6-930 3 28133-KRM-850 4 28211-KVS-600 5 28212-KVS-600 6 28215-KWK-900 7 28221-KRM-840 8 28223-KRM-840 9 28231-KWK-900 10 28251-KWG-600 22000 22100-KWK-900 22115-KSP-910 22120-KTT-900 22201-KTT-900 22202-KTT-900 22321-KTT-900 22355-KTT-900 22361-KTT-900 22366-KRM-840 22401-KRM-840 E8 E8 E8 E8 E8 E8 E8 E8 E8 E8 1 22810-KRM-B00 1 22815-KTT-900 22821-KRM-840 22870-KRH-780 84 84 84 84 84 84 84 84 84 84 84 84 84 84 84 84 83 83 83 83 83 83 36 83 83 36 19000 82 82 82 82 82 82 82 82 82 82 82 83 82 82 82 82 78 78 78 99 78 78 78 78 78 Part Number 43 43 43 43 43 43 43 43 43 43 Address Page Ref. E7 E7 E7 G3 G5 42 42 42 59 61 4 5 6 2 2 E15 E16 E16 E16 E16 F3 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16 50 51 51 51 51 54 51 51 51 51 51 51 51 51 51 51 51 51 7 1 2 3 4 1 5 6 7 8 9 10 11 12 13 14 15 16 F2 F2 F2 F2 F2 F2 F2 F2 F2 F2 F2 H14 H14 53 1 53 2 53 3 53 4 53 5 53 6 53 7 53 8 53 9 53 10 53 11 86 1 86 2 E9 E9 E9 E9 E9 E9 E9 F3 F3 F3 F3 F3 F3 F3 44 44 44 44 44 44 44 54 54 54 54 54 54 54 23000 23121-KTT-900 23210-KRH-780 23220-KRH-780 23421-KRH-780 23427-KRM-840 23431-KPN-A00 23432-KRH-780 23432-KVX-600 23441-KPN-A00 23451-KPN-A00 23461-KPN-A00 23471-KPN-A00 23481-KPN-A00 23491-KPN-A00 23501-KPN-A00 23801-KWF-940 23811-KR3-600 24000 24211-KTT-900 24212-KVX-600 24241-KRM-840 24242-KRM-840 24301-KRH-780 24410-KTT-900 24430-KRM-B10 24436-KRM-840 24610-KRM-840 24651-KRM-840 24652-KRM-840 24710-KRH-900 24781-KRH-900 1 2 2 3 4 5 6 2 3 4 5 6 7 8 PART NO. INDEX Part Number 28261-KRM-840 28282-KRM-840 28293-KRM-860 28300-KRH-920 28333-KK0-000 Address Page Ref. F3 F3 H14 H14 H14 30000 30401-KRH-781 30410-KRH-781 30410-KRH-A01 30410-KRH-A41 30500-KRH-781 30700-KRH-901 I12 I13 I13 I12 I13 I12 I12 I13 I12 I13 31000 31110-KRH-781 31110-KRH-A01 31120-KRH-781 31200-KRM-851 31201-KPT-A01 31204-KG8-004 31205-KRM-851 31206-KPH-881 31207-MBE-008 31500-GFC-782 31500-KRH-931 31500-KRP-981 31500-KWS-842 31510-KRH-720 31510-KRH-900 31600-KRH-781 31700-KRH-901 31700-KVX-701 31916-KRM-841 31917-KPH-901 E11 E11 E11 E12 E12 E12 E12 E12 E12 I11 I11 I11 I11 I11 I11 I12 I13 I12 I12 E2 E2 32000 32100-KRH-780 32100-KRH-A00 32100-KRH-A10 32100-KRH-A40 32100-KRH-B00 32100-KRH-B10 32101-KRH-B00 32111-KSP-910 32401-KRH-900 32410-KRH-D20 32601-KRH-900 32925-958-000 I13 I12 I12 I12 I13 I13 G3 E11 I11 I11 I11 E2 Part Number 54 9 33000 54 10 86 3 33118-KRH-901 86 4 33120-KRH-901 86 5 33130-KRH-901 33301-KVJ-911 33400-KRH-781 33400-KRH-901 100 1 33402-KRH-781 101 1 33410-KRH-901 101 2 33450-KRH-781 100 2 33450-KRH-901 101 2 33600-KRH-781 100 2 33600-KRH-901 100 3 33611-KAE-000 101 3 33612-KAE-000 100 4 33650-KRH-781 101 4 33650-KRH-901 33651-KRH-900 33700-KRH-781 33700-KRH-901 46 1 33706-KRH-900 46 1 33708-KRH-901 46 2 33711-KRH-781 47 1 33711-KRH-901 47 2 33712-KRH-781 47 3 33712-KRH-901 47 4 33712-KT1-670 47 5 33720-KRH-901 47 6 33723-KRH-901 99 2 33741-KAK-971 99 2 33741-KRH-901 99 2 33741-KTT-951 99 2 33741-KYY-901 99 3 99 3 34000 100 5 101 5 34901-KPN-B01 100 6 34903-KRH-901 100 7 34905-KRH-901 37 9 34905-MR7-003 37 9 34906-447-711 34908-KYA-601 34910-GFM-901 101 6 100 8 100 8 100 8 101 6 101 6 59 3 46 3 99 4 99 5 99 6 37 10 Address Page Ref. 35200-KRH-781 G1 G1 G1 I9 I8 I7 I8 I7 I8 I7 I8 I7 I8 I8 I8 I7 I7 I9 I9 I9 I9 I9 I9 I9 I9 I4 I9 I9 I4 I9 I6 I4 35070-KRH-900 35100-KRH-901 35101-KRH-901 35106-KRH-900 35121-KRH-900 35131-KRH-A01 57 57 57 97 96 95 96 95 96 95 96 95 96 96 96 95 95 97 97 97 97 97 97 97 97 92 97 97 92 97 94 92 1 2 3 1 1 1 2 2 3 3 4 4 5 6 7 5 6 2 2 3 4 5 5 6 6 1 7 8 2 9 1 2 35201-KRH-901 35250-KRH-901 35330-KRH-901 35340-KRH-781 35340-MM5-600 35350-KRH-781 35357-KRH-900 35750-KYE-900 35751-KPH-900 35752-KRM-840 35850-KRH-A01 35852-KRH-901 35856-KRH-901 37101-KRH-900 37200-KRH-781 37200-KRH-901 37210-KRH-781 37210-KRH-901 37213-KRH-901 37220-KRH-901 37223-KRH-901 37230-KRH-901 37233-KRH-901 37243-MG2-000 G3 G5 G3 I12 I13 G3 G5 G7 H14 H14 E14 F2 F2 I11 I11 I11 57 4 38201-KRH-901 57 5 95 7 38301-KRH-781 96 8 38301-KRH-901 97 10 58 1 38306-KRH-901 58 2 38306-KYY-970 G8 G9 H16 G8 G9 G8 G9 G8 G9 G8 G9 G3 64 65 88 64 65 64 65 64 65 64 65 59 H6 I4 I6 G2 G2 G2 G2 G2 G2 G2 G2 G2 G2 I12 I13 I12 I13 I13 I12 I13 I12 I13 I13 40000 40510-KRH-900 40530-KRH-781 40543-KRH-900 40546-KRH-900 I1 I1 I1 I1 41000 41201-KRH-780 Part Number Address Page Ref. 42000 59 5 61 3 59 5 42301-KRH-900 H4 100 9 42312-KRH-900 H4 101 7 42620-KRH-900 H4 59 6 42635-KRH-780ZA H4 61 4 42650-KRH-780ZA H4 63 1 42650-KRH-A00ZA H4 86 6 42701-KRH-780 H4 86 7 42701-KRH-900 H4 49 7 42711-KRH-781 H4 53 12 42711-KRH-901 H4 53 13 42712-KRH-781 H4 99 7 42712-KRH-901 H4 99 8 42713-KRH-781 H5 99 9 42713-KRH-901 H4 76 76 76 76 76 76 76 76 76 76 76 76 77 76 43000 38000 G1 G1 I7 I8 I9 G2 G2 1 1 1 2 2 3 3 4 4 5 5 4 Address Page Ref. 37000 38110-KRH-901 35000 35010-KRH-900 Part Number K 2 H4 2012.05.10 78 13 43100-KRH-900ZA H3 92 3 43107-MAJ-G41 G14 94 2 43141-KRH-900 H3 58 3 43142-KAS-890 G15 58 3 43142-KRH-900 H3 58 4 43145-KRH-900 H3 58 4 43151-110-000 H3 58 5 43151-329-000 G15 58 6 43151-KCW-870 G15 58 7 43352-568-003 G14 58 8 43353-461-771 G14 58 9 43410-KRH-900 H3 58 10 43411-KHA-940 H3 43451-KRH-780 H14 43455-KRH-900 H14 43456-KRH-900 H14 100 10 43472-KB9-750 H14 101 8 100 11 44000 101 9 101 10 44301-KRH-900 G16 100 12 H1 101 10 44302-KTT-950 G15 100 13 H1 101 11 44311-KTJ-900 G16 101 11 44312-KRH-900 H1 44620-KRH-780 G16 44620-KRH-900 H1 44635-KRH-780ZA G16 89 1 44635-KRH-900 H1 89 2 44650-KRH-780ZA G16 89 3 44650-KRH-900 H1 89 4 44680-KRH-900 H1 44701-KRH-780 G16 44701-KRH-900 H1 44711-KRH-781 G16 76 3 44711-KRH-901 H1 44712-KRH-781 G16 44712-KRH-901 H1 44713-KRH-781 G16 E 75 70 75 71 75 75 75 71 71 70 70 75 75 86 86 86 86 72 73 71 73 72 73 72 73 72 73 72 73 73 72 73 72 73 72 73 72 Part Number 44713-KRH-901 44800-KRH-901 44806-KRH-780 44806-KRH-901 44808-107-720 44808-KRH-901 44830-KRH-780 44830-KRH-900 44832-KRH-900 44833-KRH-780 44834-KRH-780 Address Page Ref. H1 H1 G15 H1 G15 H1 G2 G2 G12 G10 G13 4 5 6 7 8 8 9 9 10 10 11 45000 11 12 45010-KRH-780ZA G15 12 45108-KW8-901 G14 45112-KS6-701 G14 45125-KRE-921 G7 45131-HA5-672 G14 2 45132-166-016 G14 3 45133-MA3-006 G14 3 45134-KB7-005 G15 H3 2 4 45141-KRH-780 G15 5 45145-437-970 G15 6 45150-KRH-D21 G14 3 45190-KCZ-J71 G14 3 45203-MG3-016 G14 4 45215-ML7-922 G14 5 45351-KRH-900 H1 7 45410-KRH-780 G15 8 45435-KCW-870 G15 8 45450-KRH-781 G5 9 45460-KRH-780 G10 10 45460-KRH-D00 G10 11 45461-KRH-900 G12 45463-KRH-D00 G7 45470-KRE-900 G8 G9 3 45504-410-003 G7 3 45510-KRH-901 G7 4 45513-HA2-006 G7 4 45517-166-006 G7 4 45517-KCS-W60 G5 5 45518-MG3-016 G7 5 45520-MG7-006 G7 6 45521-HA2-006 G7 6 45530-KRH-305 G7 7 46000 7 8 9 46500-KRH-900 H14 8 46513-KRH-900 H14 10 46525-KRH-900 H14 9 50000 11 10 12 50100-KRH-780ZA I14 11 50100-KRH-A00ZA I14 73 73 71 73 71 73 58 58 68 66 69 13 14 5 15 6 16 11 11 1 1 1 71 70 70 63 70 70 70 71 75 71 71 70 70 70 70 73 71 71 61 66 66 68 63 64 65 63 63 63 63 61 63 63 63 63 7 6 7 2 8 9 10 8 9 9 10 11 12 13 14 17 11 12 5 2 3 2 3 6 6 4 5 6 7 6 8 9 10 11 4 86 12 86 13 86 14 102 102 1 1 109 PART NO. INDEX Part Number Address Page Ref. 50100-KRH-A40ZA I14 50212-KRH-900 I14 50318-KRH-780 I14 50320-KRH-780 I14 50522-KRH-780 I14 50530-KRH-780 H16 50530-KRH-900 H16 50530-KRH-A00 H16 50532-KRH-780 I14 50533-KRH-780 I14 50533-KRH-900 I14 50534-KRH-780 I14 50534-KRH-900 I14 50537-KRH-780 I14 50538-KRH-900 H16 50540-KRH-900 H16 50540-KRH-920 H16 50543-KRH-A00 H11 50547-KRH-900 H16 50548-356-700 H16 50549-356-700 H16 50603-KEJ-900 H15 50603-KRH-900 H15 50612-KRH-900 H15 50617-KRH-900 H15 50642-KRH-900 H15 50661-KRH-900 H15 50662-KRH-900 H15 50701-KRH-900 H15 50706-KRH-900 H15 50710-KGA-940 H15 50710-KRH-901 I14 50712-KRH-900 H15 50713-KRH-900 H15 50714-KRH-900 H15 50715-KRH-900 H15 102 102 102 102 102 88 88 88 102 102 102 102 102 102 88 88 88 83 88 88 88 87 87 87 87 87 87 87 87 87 87 102 87 87 87 87 1 2 3 4 5 2 3 2 6 7 7 8 8 9 4 5 6 15 7 8 9 1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 51000 4 51400-KRH-781 51400-KRH-901 51401-KRH-781 51401-KRH-901 51410-KRH-781 51410-KRH-901 51412-GGC-901 51413-KRH-901 51414-GFM-J11 51420-KRH-781 51420-KRH-901 51432-KRH-901 51437-KRH-901 110 51440-KRH-781 51440-KRH-901 G13 G12 G13 G12 G13 G12 G12 G13 G12 G13 G12 G13 G13 G12 G12 G13 G12 G13 G13 G12 69 68 69 68 69 68 68 69 68 69 68 69 69 68 68 69 68 69 69 68 2 3 3 4 4 5 6 5 7 6 8 7 8 9 10 9 11 10 11 12 Part Number 51490-KRH-901 Address Page Ref. G12 G13 G13 G12 G13 G12 G13 G13 68 69 69 68 69 68 69 69 13 12 13 14 14 15 15 16 52101-KRH-900 I1 52141-KRH-900 I1 52144-356-003 I1 52144-356-005 I1 52155-KRH-900 I1 52156-KRH-900 H15 52159-KRH-900 I1 52170-KRH-780 I1 52171-KRH-900 I1 52175-KRE-900 I1 52176-KRH-900 I1 52200-KRH-780ZA I1 52400-KRH-781 I3 52400-KRH-901 I3 52463-KRH-901 I3 89 89 89 89 89 87 89 89 89 89 89 89 91 91 91 5 6 7 7 8 15 9 10 11 12 13 14 1 1 2 51500-KRH-781 51500-KRH-901 51520-KRH-781 51520-KRH-901 51611-KRH-781 51612-KTJ-C00 52000 53000 53100-KRH-780ZA G9 53100-KRH-900ZA G8 53140-KB9-752 G3 G5 53166-MK5-010 G3 G5 53167-KRH-920 G3 G5 53168-KRH-920 G3 G5 53169-KRH-900 G3 G5 53171-402-700 G5 53171-KRH-780 G5 53172-KRH-900 G3 G5 53174-KRH-900 G3 G5 53175-KRH-780 G5 53175-KRH-901 G7 53177-KRH-900 G3 G5 53178-KRH-900 G3 G5 53192-KRH-900 G3 G5 53208-KCH-900 G8 G9 53214-KRH-901 G10 53215-KRH-901 G10 65 64 59 61 59 61 59 61 59 61 59 61 61 61 59 61 59 61 61 63 59 61 59 61 59 61 64 65 66 66 7 7 7 7 8 8 9 9 10 10 11 11 12 13 12 14 13 15 16 12 14 17 15 18 16 19 8 8 4 5 Part Number 53219-KRH-900 53229-KRH-900 53300-KRH-900 Address Page Ref. G10 G10 G8 G9 66 66 64 65 61100-KRH-780ZA G11 61100-KRH-780ZB G11 61100-KRH-900ZA G11 61100-KRH-900ZB G11 61100-KRH-900ZC G11 61101-KRH-900 I11 61103-357-000 I9 61104-KRH-900 G11 61300-KRH-900ZA G1 61300-KRH-900ZB G1 61300-KRH-900ZC G1 61303-KRH-900 G1 61305-KRH-900 G1 61306-KRH-900 G1 61307-KRH-900 G2 61309-KRH-D20 G1 61310-KRH-900ZA J3 61310-KRH-900ZB J3 61310-KRH-900ZC J3 61311-KRH-780 G9 61311-KRH-900 G8 61312-KRH-780 G9 61312-KRH-900 G8 61313-KRH-900 G1 61315-KRH-900ZA J3 61315-KRH-900ZB J3 61315-KRH-900ZC J3 61317-KRH-900 G2 67 67 67 67 67 99 97 67 57 57 57 57 57 57 58 57 107 107 107 65 64 65 64 57 107 107 107 58 61000 77000 77103-KRH-900 H8 77200-KRH-780ZB H8 77205-286-000 H8 77218-KRH-900 I9 81000 81200-KRH-780ZA I4 I6 81220-KRH-910 J1 81220-KV8-860ZA J1 2012.05.10 Part Number Address Page Ref. 6 83000 7 9 83119-KRH-900 H11 9 83119-MG9-000 H12 83501-KRH-900ZA H9 83502-KRH-900 I16 83503-KRE-900 H9 1 83504-KRH-900 I16 1 83507-422-000 I16 2 83508-MR4-900 I16 2 83510-KRH-900ZA H9 2 83510-KRH-900ZB H9 10 83510-KRH-900ZC H9 11 83512-KRH-900 H12 3 83551-376-000 H9 I4 6 6 83551-KRH-D20 H6 6 83600-KRH-900ZA H9 7 83600-KRH-900ZB H9 8 83600-KRH-900ZC H9 9 83601-KRH-900ZA H9 12 84000 10 1 1 84701-KRH-780 I6 1 84701-KRH-900 I4 10 84702-KRH-900 I9 10 84703-KRH-900 I9 11 84704-KRH-A50 I4 11 84705-KRH-D00 I4 11 84706-KRH-900 I14 2 84707-KRH-900 I14 2 84708-KPM-000 G1 2 84710-KRH-780 I8 13 84711-KRH-900 I4 84720-KRH-780 I8 83 84 81 104 81 104 104 104 81 81 81 84 81 92 78 81 81 81 81 16 17 1 1 2 2 3 4 3 3 3 18 4 6 14 5 5 5 6 94 92 97 97 92 92 102 102 57 96 92 96 5 7 14 15 8 9 11 12 12 9 10 10 64 65 64 65 107 107 12 12 12 12 3 3 107 107 107 107 107 107 107 107 107 107 107 4 4 4 5 5 5 6 6 6 7 7 86000 80 1 80 2 86150-KPG-901 80 3 97 12 86150-KPG-902 G8 G9 G8 G9 86191-KRH-780ZA J3 86191-KRH-780ZB J3 80000 80100-KRH-900ZA I4 80100-KRH-900ZB I4 I6 80100-KRH-900ZC I4 I6 80112-KRH-900 I9 80112-KRH-D20 H8 K 3 92 4 87000 92 4 94 3 92 4 87126-KRH-900ZA J3 94 3 87126-KRH-900ZB J3 97 13 87126-KRH-900ZC J3 80 4 87127-KRH-900ZA J3 87127-KRH-900ZB J3 87127-KRH-900ZC J3 87128-KRH-900ZA J3 92 5 87128-KRH-900ZB J3 94 4 87128-KRH-900ZC J3 105 1 87129-KRH-900ZA J3 105 1 87129-KRH-900ZB J3 E Part Number Address Page Ref. 87129-KRH-900ZC J3 87505-KRH-780 J2 87505-KRH-900 J1 87505-KRH-910 J1 87507-KRH-910 J1 87507-KYJ-960 J2 87507-MZ8-W00 J1 87508-KRH-910 J1 87508-MN8-670 J1 J2 87508-MN8-730 J2 87508-MY5-B60 J2 87509-KRH-780 J2 87509-KVR-G00 J1 87509-KWP-900 J1 87516-KRH-901 I3 87516-MCA-G60 I3 87520-MEW-D40 J2 87560-KYY-600ZB J1 87586-MGN-D00 J2 107 106 105 105 105 106 105 105 105 106 106 106 106 105 105 91 91 106 105 106 7 1 2 2 3 2 3 4 4 3 3 3 4 5 5 3 3 5 6 6 G3 G5 G3 G5 G6 G3 G6 G3 59 61 59 61 62 59 62 59 17 20 18 21 22 19 23 20 I16 104 7 F5 E2 E1 F2 E5 E8 E4 F2 E14 E2 E2 E12 E5 E10 E9 E10 E2 H11 I14 I14 I8 56 37 36 53 40 43 39 53 49 37 37 47 40 45 44 45 37 83 102 102 96 26 11 9 14 8 11 12 15 8 12 13 7 9 5 7 6 14 17 13 14 11 88000 88111-KRH-901 88112-KRH-901 88210-KRH-780 88210-KRH-900 88220-KRH-780 88220-KRH-900 89000 89216-KPH-C00 90000 90001-KGA-E00 90002-KRM-840 90003-KFG-000 90003-KVS-900 90005-KY7-000 90008-KTT-900 90012-KK3-830 90022-KRM-840 90031-KTT-900 90035-KRM-840 90035-KWK-900 90071-MB0-000 90083-KRM-840 90084-KTT-900 90085-KTT-900 90087-KRM-840 90091-KRM-840 90101-KRH-900 90102-KRH-900 90103-KRH-900 90104-GT4-000 PART NO. INDEX Part Number 90105-KRH-900 90106-KRH-900 90107-MBG-000 90107-MBL-610 90108-KRH-780 90108-KRH-900 90110-KRH-900 90111-162-000 90111-KFB-000 90111-KRH-900 90112-GW3-000 90112-KRH-900 90113-KRH-900 90114-166-006 90114-KRH-900 90115-KRH-900 90116-KRF-H71 90116-KRH-900 90117-KRH-900 90123-KRF-H71 90125-KZJ-900 90128-KGA-B90 90131-KRH-900 90131-KRM-840 90140-KAE-000 90145-KRH-901 90147-MCE-950 90154-KB7-700 90155-KRH-900 90156-KK6-000 90156-KRH-780 90158-KCJ-710 90201-KRM-840 90202-KRM-840 90203-MF9-710 90206-250-000 90231-GHR-600 90231-KRM-840 90301-473-003 90301-GFM-890 90301-KEJ-900 90301-MG8-000 90302-KYA-601 90302-MB2-000 90304-GE8-003 90304-KYA-601 90305-KSP-900 90305-KYA-601 90306-KF0-003 Address Page Ref. I14 G10 G8 G9 I3 H16 H16 H11 I4 I6 G1 G8 G9 H15 H9 G4 G6 G7 I14 H10 G12 G13 H6 H12 G12 G13 H5 H1 G14 E14 I8 G7 H16 I14 I3 I14 I14 G2 E11 E8 H16 E4 I16 E13 I4 I6 I9 I4 I6 I9 H1 H3 I9 I3 I3 H12 I1 G15 H1 102 66 64 65 91 88 88 83 92 94 57 64 65 87 81 60 62 63 102 82 68 69 78 84 68 69 77 73 70 49 96 63 88 102 91 102 102 58 46 43 88 39 104 48 92 94 97 92 94 97 73 75 97 91 91 84 89 71 73 15 8 13 13 4 10 11 18 11 6 13 14 14 16 7 21 24 13 16 17 16 17 15 19 17 18 13 18 15 9 12 14 12 17 5 18 19 14 4 12 13 13 8 11 12 7 16 12 7 16 19 10 17 6 6 20 15 13 20 Part Number 90306-KRM-840 90306-KYA-601 90307-KRH-901 90308-KRH-900 90309-KF0-003 90309-KRH-901 90311-KRH-900 90322-KRH-900 90381-KRH-900 90404-KPT-A00 90405-KTT-900 90417-KRM-840 90432-KPT-A00 90441-KRM-840 90451-KRM-840 90453-KVX-600 90454-KTT-900 90455-KRM-840 90456-KTT-900 90457-KRM-840 90458-KVS-900 90463-KRM-840 90501-KPT-A00 90501-KRH-900 90502-KRH-780 90503-KRH-900 90504-KRH-900 90505-KRH-900 90505-KRM-860 90508-KRH-900 90509-KRH-900 90510-KRH-900 90511-KRH-780 90511-KRH-900 90512-KRH-900 90522-028-000 90522-KRH-900 90543-MV9-670 90544-KRF-H71 90545-300-000 90546-KRH-900 90559-KRH-900 90602-KPT-900 90602-KRM-840 90602-KYY-900 Address Page Ref. E2 G15 H1 H5 G8 G9 H5 H5 H10 I4 I6 G4 G6 H7 E2 E8 F2 E13 E14 F3 E16 E16 F3 E16 F2 E16 F3 E1 E8 E11 H14 I4 I6 G8 G9 I9 I1 I16 H14 I4 H7 I15 H5 H5 I1 I9 I16 G1 H9 H10 E1 G12 G13 G7 G11 H5 F3 F3 E16 37 71 73 77 64 65 77 77 82 92 94 60 62 79 37 43 53 48 49 54 51 51 54 51 53 51 54 36 43 46 86 92 94 64 65 97 89 104 86 92 79 103 77 77 89 97 104 57 81 82 36 68 69 63 67 77 54 54 51 15 13 20 14 15 15 15 15 18 13 8 22 25 16 16 13 16 12 10 11 17 18 12 19 17 20 13 10 14 5 15 14 9 16 16 18 16 9 16 15 17 20 16 16 17 19 10 14 8 19 11 18 19 15 4 17 14 15 21 Part Number 90650-KW3-000 90651-KRF-H71 90651-KRH-781 90651-KRH-900 90651-KRM-R20 90651-MA5-671 90678-KRH-900 90702-KRM-840 90703-KRH-900 90703-KRM-840 90704-KRM-840 90741-KFB-000 90741-KGH-900 90755-229-003 90755-229-005 90755-KRH-900 90899-KRH-900 Address Page Ref. G4 G6 I12 I13 G12 G13 I15 H7 G7 H11 E1 E7 E10 E13 E14 E7 E2 E6 E2 E15 E15 H1 H2 H2 I4 91000 91001-KRM-842 91001-KSP-913 91003-KTT-900 91004-KTN-900 91005-KTN-900 91006-KTN-900 91015-KRH-901 91053-MAY-003 91059-GFM-901 91070-GC4-601 91072-KRH-901 91104-KTT-901 91202-KSP-910 91203-KSP-910 91204-KSP-911 91216-KSP-910 91251-GK4-003 91251-KYY-900 91253-033-003 91254-KRH-901 91256-KK3-840 91258-410-006 91258-410-013 91258-MCG-901 91258-MCG-902 91262-KRH-901 91303-KRM-840 91304-KRM-840 E15 E15 E16 E16 E16 E16 G10 H5 G8 G9 I1 I3 E9 E7 E14 E7 F1 G15 G16 H5 G12 G13 G2 H2 H2 H2 H2 I3 E10 E3 2012.05.10 K 4 Part Number 60 23 91305-KPH-900 62 26 91305-KRM-840 100 14 91306-KRM-840 15 91307-KRM-840 101 12 91309-425-003 68 19 91309-KVX-A00 69 20 91309-MJ0-003 103 21 91320-MB0-000 79 18 91351-KRF-H71 63 16 83 19 91405-KRH-900 36 12 91406-166-000 42 7 45 7 91413-KRH-900 48 13 91501-MR4-900 49 11 42 8 92000 37 17 41 4 92101-06020-0A 37 18 50 8 50 9 93000 73 21 74 21 74 21 93101-06010-0A 92 16 93500-03020-0G 93500-04008-0A 93500-04032-0G 93500-04045-0G 50 10 93500-05012-0A 50 10 93500-05016-0G 51 22 51 23 93500-05018-0G 51 24 93500-05020-0A 51 25 93500-05020-0G 66 9 77 18 93500-05028-0G 64 17 93500-05050-0G 65 17 93600-04012-1G 89 18 93700-05012-0A 91 7 93700-05018-1A 44 8 93892-04010-10 42 9 93892-04010-18 49 12 93892-04016-08 42 10 93893-04010-08 52 26 93893-04012-17 71 14 93901-24880 72 12 93901-25080 77 19 93901-32320 68 20 93901-34120 69 21 93903-24320 58 15 93903-25380 74 22 93903-25510 74 22 93903-34380 74 22 93911-24120 74 22 93913-24120 91 8 93913-25520 45 8 38 19 E Address Page Ref. 49 45 40 42 47 36 36 47 68 69 83 58 92 94 104 H14 I12 I13 86 17 100 16 94050-06080 101 13 94050-08000 52 69 57 60 60 57 60 62 68 97 60 62 82 57 63 48 58 56 56 56 58 63 98 89 60 48 58 82 82 95 57 81 94 96 27 23 15 24 25 16 26 27 22 20 27 28 20 17 17 14 17 27 28 29 18 18 21 19 28 15 19 21 22 9 18 9 11 13 Address Page Ref. 94000 E14 E10 E5 E7 E12 E1 E1 E12 G12 G13 H11 G2 I4 I6 I16 F1 G13 G1 G4 G4 G1 G4 G6 G12 I9 G4 G6 H10 G1 G7 E13 G2 F5 F5 F5 G2 G7 I10 I1 G4 E13 G2 H10 H10 I7 G1 H9 I6 I8 13 9 10 11 8 13 13 9 21 22 20 16 17 10 11 Part Number 94001-05000-0S 94001-05070-0S 94001-06200-0S 94001-06800 94002-06000-0S 94002-08000-0S 94021-06000-0S 94030-08000 94030-10200 94050-05000 94050-06000 G1 G12 H14 H12 I11 I1 G2 I1 I15 G1 E3 G4 G6 G7 H11 I2 I10 G15 I4 I6 I15 H12 I7 I15 I8 H15 I10 G1 H12 E14 I11 H14 H15 H14 I16 E13 F2 F3 57 68 86 84 99 89 58 89 103 57 38 60 62 63 83 90 98 71 92 94 103 84 95 103 96 87 98 57 84 49 99 86 87 86 104 48 53 54 19 23 18 21 11 20 20 21 22 20 20 29 29 19 21 22 22 15 18 12 23 22 10 24 14 17 23 21 23 14 12 19 18 20 12 16 18 14 H11 F5 H7 F5 H10 H11 G8 G9 95015-32001 G6 95015-42000 G6 H14 95701-06012-00 G2 G10 H10 I2 I16 83 56 79 56 82 83 64 65 62 62 86 58 66 82 90 104 22 30 19 31 23 23 18 18 30 31 21 21 10 24 23 13 94050-08070 94050-10000 94101-04800 94101-08000 94103-05000 94103-05700 94103-08700 94109-12000 94111-06000 94201-20120 94201-20150 94201-30280 94201-30450 94251-08000 94510-14000 94510-16000 95000 95002-02070 95002-02079 95002-02080 95002-02089 95002-41050-00 95005-80035-20 95014-22200 4 111 PART NO. INDEX Part Number 4 Address Page Ref. 95701-06014-00 E3 H12 I12 I13 95701-06016-00 E1 E5 E14 F3 G13 H11 I11 95701-06018-07 G1 95701-06020-00 H11 H14 I2 95701-06022-00 E12 I4 I6 95701-06022-07 G6 95701-06025-00 G11 H8 95701-06025-07 H16 95701-06032-00 G15 95701-06035-00 E13 95701-06040-00 E14 95701-06045-00 E14 95701-06070-00 E14 95701-08012-07 I12 I13 95701-08016-00 I15 95701-08018-00 H15 I5 I6 95701-08030-07 H13 95701-08032-00 H7 95701-08035-00 H3 H14 95701-08045-00 I5 I6 95701-08045-07 G8 G9 H13 95801-06105-00 E3 38 84 100 101 36 40 49 54 69 83 99 57 83 86 90 47 92 94 62 67 80 88 71 48 49 49 49 100 101 103 87 93 94 85 79 75 86 93 94 64 65 85 38 21 24 17 14 14 11 15 16 24 24 13 22 25 22 24 10 19 13 32 5 5 14 16 17 16 17 18 18 15 25 19 20 14 25 20 11 23 21 15 19 19 26 22 85 85 88 36 68 49 79 93 49 40 63 98 42 27 28 15 15 24 19 21 22 20 12 20 24 12 Part Number Address Page Ref. 96001-06035-00 E10 96001-06040-00 E7 E10 96001-06045-00 E10 96100-60030-00 E8 96140-63010-10 G16 H2 96140-63030-10 H5 96211-08000 H14 96220-30085 F2 96600-06016-00 E11 96600-06022-00 E11 45 42 45 45 43 72 74 77 86 53 46 46 10 13 11 12 15 13 23 20 24 19 6 7 I11 I12 I13 I13 99 100 101 101 14 19 16 17 I16 I16 I16 I16 I16 I16 I16 I16 F5 F5 104 104 104 104 104 104 104 104 56 56 14 15 16 17 18 19 20 21 32 33 Part Number Address Page Ref. 98000 98200-31500 98200-41000 98200-41500 99000 99001-10120 99001-14170 99003-10000 99003-30000 99003-50000 99006-12000 99006-24000 99008-01600 99101-GHB-0980 99103-KWG-0380 96000 112 96001-06010-02 H13 96001-06010-07 H13 H16 96001-06012-00 E1 96001-06016-00 G12 96001-06018-00 E14 H7 96001-06018-07 I5 96001-06020-00 E14 96001-06022-00 E5 G7 96001-06025-00 I10 96001-06030-00 E7 2012.05.10 E K 5 Part Number Address Page Ref. Part Number Address Page Ref. L 1 PART NAME INDEX Part name Address Page Ref. [A ] ADJUSTER, CHAIN •••••••••••••• ARM ASSY., KICK STARTER •••••• ARM COMP., VALVE ROCKER •••••• ARM, FR. BRAKE ••••••••••••••• ARM, RR. BRAKE ••••••••••••••• AXLE, FR. WHEEL •••••••••••••• I1 H14 E4 G15 H3 G16 H1 AXLE, RR. WHEEL •••••••••••••• H4 89 86 39 71 75 72 73 76 3 4 3 11 7 3 3 4 I16 H14 104 86 21 24 H10 I11 H12 G13 G4 G6 I12 82 99 84 69 60 62 100 I13 I15 BAR COMP., SIDE STAND •••••••• H16 101 103 88 BAR, L. PILLION STEP ••••••••• H15 BAR, R. PILLION STEP ••••••••• H15 BASE COMP., CONTACT •••••••••• G8 G9 BASE COMP., NUMBER PLATE ••••• I4 BASE COMP., TAILLIGHT •••••••• I9 BASE, NUMBER PLATE ••••••••••• I6 BATTERY •••••••••••••••••••••• I11 BEARING, HEAD PIPE ••••••••••• G10 BEARING, NEEDLE, 17X24X20 •••• I3 BEARING, NEEDLE, 20X26X20 •••• I1 BEARING, NEEDLE, 22X29X16.8 •• E9 BEARING, RADIAL BALL, 12X32X10 E16 BEARING, RADIAL BALL, 17X40X12 E16 BEARING, RADIAL BALL, 17X42X12 E16 BEARING, RADIAL BALL, 20X47X14 E16 BEARING, RADIAL BALL, 6003 ••• E8 BEARING, RADIAL BALL, 6203UU • H5 BEARING, RADIAL BALL, 6301U •• G16 H2 BEARING, RADIAL BALL, 6303U •• H5 BEARING, ROLLER, 30X58X17 •••• E15 BODY COMP., FRAME •••••••••••• I14 BODY, KEY •••••••••••••••••••• I16 BOLT A, PIN •••••••••••••••••• G14 BOLT, BREAK OFF •••••••••••••• I14 BOLT, CYLINDER STUD, 8X140 ••• E14 BOLT, DRAIN PLUG, 12MM ••••••• E14 BOLT, FLANGE SOCKET, 6X22 •••• E2 BOLT, FLANGE, 10X110 ••••••••• I14 BOLT, FLANGE, 10X52 •••••••••• I3 87 87 64 65 92 97 94 99 66 91 89 44 51 51 51 51 43 77 72 74 77 50 102 104 70 102 49 49 37 102 91 12 3 13 16 23 26 14 15 12 21 2 3 13 12 3 3 7 5 5 2 9 7 18 8 24 23 22 25 15 18 13 23 20 10 1 3 8 16 8 9 14 15 5 [B ] BAG, TOOL, 160MM ••••••••••••• BALL, STEEL, #8 •••••••••••••• BAND, AIR CLEANER CONNECTING TUBE BAND, BATTERY •••••••••••••••• BAND, EX. PIPE ••••••••••••••• BAND, FR. FORK BOOT •••••••••• BAND, WIRE ••••••••••••••••••• Part name Address Page Ref. BOLT, FLANGE, 5X14 •••••••••••• E2 BOLT, FLANGE, 6MM ••••••••••••• H6 H10 H11 37 78 82 83 I4 I6 BOLT, FLANGE, 6X10 •••••••••••• H13 92 94 85 H16 BOLT, FLANGE, 6X105 ••••••••••• E3 BOLT, FLANGE, 6X12 •••••••••••• E1 G2 G10 H10 I2 I16 BOLT, FLANGE, 6X14 •••••••••••• E3 H12 H15 I12 I13 BOLT, FLANGE, 6X16 •••••••••••• E1 E5 E14 F3 G12 G13 H11 I11 BOLT, FLANGE, 6X18 •••••••••••• E14 G1 H7 I5 BOLT, FLANGE, 6X20 •••••••••••• E14 H11 H14 I2 BOLT, FLANGE, 6X22 •••••••••••• E5 E12 G6 G7 I4 I6 BOLT, FLANGE, 6X25 •••••••••••• E8 G11 H8 H16 I10 BOLT, FLANGE, 6X30 •••••••••••• E7 BOLT, FLANGE, 6X32 •••••••••••• G15 BOLT, FLANGE, 6X35 •••••••••••• E10 E13 BOLT, FLANGE, 6X40 •••••••••••• E7 E10 E14 BOLT, FLANGE, 6X45 •••••••••••• E10 E14 BOLT, FLANGE, 6X70 •••••••••••• E14 88 38 36 58 66 82 90 104 38 84 87 100 101 36 40 49 54 68 69 83 99 49 57 79 93 49 83 86 90 40 47 62 63 92 94 43 67 80 88 98 42 71 45 48 42 45 49 45 49 49 2012.05.10 E 11 15 17 17 18 11 6 27 28 15 22 15 21 10 24 23 13 21 24 16 17 14 14 11 15 16 24 24 24 13 19 22 21 22 20 25 22 24 12 10 32 20 19 13 11 5 5 14 24 12 16 10 17 13 11 16 12 17 18 Part name Address BOLT, FLANGE, 8X12•••••••••••• I12 I13 BOLT, FLANGE, 8X16•••••••••••• I15 BOLT, FLANGE, 8X18•••••••••••• H15 I5 I6 BOLT, FLANGE, 8X30•••••••••••• H13 BOLT, FLANGE, 8X32•••••••••••• H7 BOLT, FLANGE, 8X35•••••••••••• G10 H3 H14 BOLT, FLANGE, 8X36•••••••••••• G8 G9 BOLT, FLANGE, 8X40•••••••••••• G14 H12 BOLT, FLANGE, 8X45•••••••••••• G8 G9 H13 I5 I6 BOLT, FLANGE, 8X56•••••••••••• I14 BOLT, FLANGE, 8X72•••••••••••• I14 BOLT, FLANGE, 8X73•••••••••••• I14 BOLT, FLANGE, 8X88•••••••••••• I14 BOLT, FLANGE, 8X96•••••••••••• I14 BOLT, FR. FORK•••••••••••••••• G12 G13 BOLT, HANDLE LEVER PIVOT•••••• G4 G6 G7 BOLT, HEX., 6X10•••••••••••••• F1 BOLT, HEX., 6X20•••••••••••••• F2 H14 I12 I13 BOLT, KNOCK, 5MM•••••••••••••• E5 BOLT, L. CRANKCASE COVER•••••• E1 BOLT, OIL, 10X22•••••••••••••• G7 BOLT, ONE-WAY, 8MM•••••••••••• G8 G9 BOLT, SETTING••••••••••••••••• E12 BOLT, SIDE STAND PIVOT•••••••• H16 BOLT, BOLT, BOLT, BOLT, BOLT, SOCKET, SOCKET, SOCKET, SOCKET, SOCKET, 10X57••••••••••• 6MM••••••••••••• 6X16•••••••••••• 6X22•••••••••••• 8X30•••••••••••• BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, SPECIAL, 6X14••••••••••• SPECIAL, 6X16••••••••••• SPROCKET FIXING••••••••• STUD, 2, 6X16••••••••••• STUD, 6X19•••••••••••••• STUD, 8X22•••••••••••••• SWINGARM PIVOT•••••••••• WIRE ADJUSTING•••••••••• BOOT B•••••••••••••••••••••••• I3 E9 E11 E11 G12 G13 H9 H16 H5 H1 E2 E2 I1 G3 G5 G14 Page Ref. 100 101 103 87 93 94 85 79 66 75 86 64 65 70 84 64 65 85 93 94 102 102 102 102 102 68 69 60 62 63 52 53 86 100 101 40 36 63 64 65 47 88 91 44 46 46 68 69 81 88 77 73 37 37 89 59 61 70 18 15 25 19 20 14 25 20 8 11 23 14 14 15 19 19 19 26 21 15 13 19 17 14 18 17 18 21 24 13 27 14 17 16 13 9 9 14 13 13 4 10 11 4 7 6 7 16 17 7 12 13 18 13 12 5 16 19 10 5 113 L 2 PART NAME INDEX Part name Address BOOT COMP. ••••••••••••••••••• BOOT, FR. FORK ••••••••••••••• BOOT, PIN BUSH ••••••••••••••• BOX ASSY., SPEEDOMETER GEAR •• BOX, TOOL •••••••••••••••••••• BRACKET COMP., L. PILLION STEP BRACKET COMP., R. PILLION STEP BRACKET SUB ASSY., L. FR. •••• BRACKET, AIR SUCTION VALVE ••• BRACKET, L. HANDLE LEVER ••••• Page Ref. G7 G13 G14 H1 I16 H15 H15 G14 H11 G3 G5 I9 G5 G8 G9 G1 G1 I9 I9 G2 63 69 70 73 104 87 87 70 83 59 61 97 61 64 65 57 57 97 97 58 BULB, WINKER ••••••••••••••••• I7 I8 BUSH, 17X20.5X8.0 •••••••••••• E16 F3 BUSH, 20MM ••••••••••••••••••• E16 95 96 51 54 51 BRACKET, NUMBER PLATE •••••••• BRACKET, R. HANDLE LEVER ••••• BRIDGE COMP., FORK TOP ••••••• BULB, HEADLIGHT •••••••••••••• BULB, POSITION LIGHT ••••••••• BULB, TAIL & STOP LIGHT •••••• BULB, WEDGE BASE ••••••••••••• 4 15 9 14 1 9 8 12 15 12 14 15 13 9 9 4 5 1 10 1 2 7 8 4 1 6 7 [C ] 5 114 CABLE ASSY., SPEEDOMETER ••••• G2 CABLE COMP., CLUTCH •••••••••• G3 G5 CABLE COMP., FR. BRAKE ••••••• G5 CABLE COMP., THROTTLE •••••••• G3 G5 CABLE, BATTERY EARTH ••••••••• I11 CABLE, STARTER MAGNETIC BATTERY I11 CABLE, STARTER MOTOR ••••••••• I11 CALIPER SUB ASSY., L. FR. •••• G14 CAMSHAFT COMP. ••••••••••••••• E4 CAM, FR. BRAKE ••••••••••••••• G15 CAM, RR. BRAKE ••••••••••••••• H3 CAP ASSY., NOISE SUPPRESSOR •• I12 I13 CAP COMP., FUEL FILLER ••••••• H6 CAP, 14MM •••••••••••••••••••• E10 CAP, 32MM •••••••••••••••••••• E10 CAP, AXLE NUT •••••••••••••••• G15 H1 CAP, BLEEDER ••••••••••••••••• G14 CAP, CABLE SEALING ••••••••••• F4 CAP, CHANGE SWITCH CONTACT ••• F2 CAP, MASTER CYLINDER ••••••••• G7 CAP, NUMBER BRACKET •••••••••• I4 CAP, NUMBER PLATE BASE COMP. • I4 CAP, OIL FILTER ROTOR •••••••• E13 CAP, RR. FORK END •••••••••••• I1 58 59 61 61 59 61 99 11 2 2 5 1 1 6 99 99 70 39 71 75 100 101 78 45 45 71 73 70 55 53 63 92 92 48 89 4 5 11 2 9 3 4 4 8 5 6 4 4 5 16 12 6 9 10 7 4 Part name Address Page Ref. CAP, STEERING STEM •••••••••••• G8 G9 CAP, SWINGARM DUST SEAL••••••• I1 CAP, TOOL BOX••••••••••••••••• I16 CARBURETOR ASSY••••••••••••••• F4 CARRIER COMP., RR. •••••••••••• I4 I6 CASE ASSY., UNDER••••••••••••• G2 CASE ASSY., UPPER••••••••••••• G2 CASE SUB ASSY., AIR CLEANER ••• H10 CASE, DRIVE CHAIN••••••••••••• I1 CASE, L. BOTTOM ••••••••••••••• G12 G13 CASE, R. BOTTOM ••••••••••••••• G12 G13 CASE, WATER INLET••••••••••••• H11 CENTER, CLUTCH •••••••••••••••• E8 CHAIN, CAM•••••••••••••••••••• E5 CHAIN, DRIVE•••••••••••••••••• I1 CHAMBER SET, FLOAT•••••••••••• F4 CIRCLIP••••••••••••••••••••••• G7 CIRCLIP, 20MM ••••••••••••••••• E16 CIRCLIP, EXTERNAL, 14MM••••••• F2 CIRCLIP, EXTERNAL, 16MM••••••• F3 CIRCLIP, EXTERNAL, 17MM••••••• F3 CLAMP••••••••••••••••••••••••• G2 CLAMPER A, BRAKE HOSE••••••••• G12 CLAMPER, A.C. GENERATOR CORD•• E11 CLAMPER, SPEEDOMETER CABLE •••• G12 CLAMP, TUBE••••••••••••••••••• H10 H11 CLIP C9, TUBE ••••••••••••••••• H7 CLIP, 2X70•••••••••••••••••••• I6 CLIP, BREATHER TUBE ••••••••••• H10 H11 CLIP, HOSE•••••••••••••••••••• H11 CLIP, KICK STARTER ARM•••••••• H14 CLIP, OIL DRAIN TUBE •••••••••• H11 CLIP, PISTON PIN, 13MM•••••••• E15 CLIP, PULSER CORD••••••••••••• E2 CLIP, TUBE•••••••••••••••••••• F5 64 65 89 104 55 92 94 58 58 82 89 68 69 68 69 83 43 40 89 55 63 51 53 54 54 58 68 46 68 82 83 79 94 82 83 83 86 83 50 37 56 H7 H10 H11 E2 G2 I4 E9 H6 I12 I13 I4 E1 F3 H15 79 82 83 37 58 92 44 78 100 101 92 36 54 87 8 8 7 2 14 5 4 8 6 4 1 15 14 9 8 14 3 2 2 5 16 21 18 14 15 9 2 3 1 23 20 18 10 13 3 19 3 2 5 10 30 31 19 1 22 5 16 17 2 1 3 3 15 6 3 15 55 89 18 9 CLIP, VALVE GUIDE••••••••••••• CLIP, WIRE•••••••••••••••••••• CLUTCH, ONE WAY••••••••••••••• COCK ASSY., FUEL•••••••••••••• COIL COMP., IGNITION •••••••••• COLLAR C •••••••••••••••••••••• COLLAR, 10MM•••••••••••••••••• COLLAR, 18.5MM •••••••••••••••• COLLAR, 6.5X4••••••••••••••••• COLLAR, CARBURETOR HEATER COVER F4 COLLAR, CHAIN GUARD ••••••••••• I1 2012.05.10 E Part name Address COLLAR, COLLAR, COLLAR, COLLAR, COLLAR, COLLAR, COLLAR, CHAIN ROLLER•••••••••• CHAMBER RR.••••••••••• CUSHION CONNECTING ROD ENGINE MOUNT•••••••••• FENDER COVER•••••••••• FENDER MOUNTING••••••• FR. AXLE DISTANCE••••• COLLAR, COLLAR, COLLAR, COLLAR, COLLAR, COLLAR, COLLAR, FR. FENDER SETTING•••• FR. WHEEL••••••••••••• FR. WHEEL SIDE•••••••• FR. WINKER•••••••••••• FUEL TANK MOUNTING•••• KICK SPRING••••••••••• LOCK SETTING•••••••••• COLLAR, MUFFLER MOUNTING•••••• COLLAR, RR. AXLE DISTANCE••••• COLLAR, RR. FENDER•••••••••••• COLLAR, COLLAR, COLLAR, COLLAR, COLLAR, COLLAR, COLLAR, COLLAR, I1 H12 I3 I14 I9 G11 G16 H1 I11 H1 G16 I7 H6 F3 H11 H12 H12 H4 I4 I6 H4 E15 H8 F5 H7 H16 E9 RR. WHEEL••••••••••••• R. CRANKSHAFT••••••••• SEAT SETTING•••••••••• SETTING••••••••••••••• SIDE MOUNTING••••••••• STAND RUBBER SETTING•• STARTER REDUCTION••••• SWINGARM PIVOT CENTER DISTANCE I1 COLLAR, TAILLIGHT MOUNTING•••• I9 COLLAR, UPPER ENGINE HANGER MOUNT COLLAR, WINKER•••••••••••••••• COTTER, VALVE••••••••••••••••• COUNTERSHAFT COMP.•••••••••••• COVER COMP., CYLINDER HEAD•••• COVER COMP., LICENSE•••••••••• COVER COMP., L. RR.••••••••••• COVER COMP., R. CRANKCASE••••• COVER SET, R. SIDE•••••••••••• COVER SUB ASSY., AIR CLEANER•• COVER, BRAKE HOSE CLAMPER••••• COVER, CARBURETOR HEATER•••••• COVER, COMBINATION SWITCH••••• COVER, COVER, COVER, COVER, CYLINDER HEAD•••••••••• L. CRANKCASE••••••••••• L. FR. SIDE•••••••••••• L. HANDLE LEVER•••••••• COVER, L. SIDE•••••••••••••••• COVER, RR. BRAKE ARM•••••••••• COVER, R. FR. SIDE•••••••••••• COVER, R. HANDLE LEVER•••••••• COWL SET, RR.••••••••••••••••• CRANKCASE COMP., L.••••••••••• CRANKCASE COMP., R.••••••••••• I14 I8 E4 E16 E1 I9 E10 E7 H9 H10 G7 F4 G8 G9 E1 E10 H9 G3 G5 H9 H3 H9 G5 I4 I6 E14 E14 Page Ref. 89 84 91 102 97 67 72 73 99 73 72 95 78 54 83 84 84 76 92 94 76 50 80 56 79 88 44 13 7 2 3 13 3 5 6 10 5 4 6 5 10 16 17 16 6 14 9 5 6 1 23 17 9 6 89 97 6 3 18 102 96 39 51 36 97 45 42 81 82 63 55 64 65 36 45 81 59 61 81 75 81 61 92 94 49 49 4 6 11 2 1 8 2 1 3 8 3 17 4 4 2 1 6 14 17 5 8 1 12 4 3 3 1 L 3 PART NAME INDEX Part name Address CRANKSHAFT COMP. ••••••••••••• E15 CUSHION ASSY., RR. ••••••••••• I3 CUSHION, C.D.I. UNIT ••••••••• I12 I13 CUSHION, FUEL STRAINER ••••••• H11 CUSHION, FUEL TANK FR. ••••••• H6 CUSHION, FUEL TANK RR. ••••••• H6 CUSHION, TAILLIGHT ••••••••••• H8 CYLINDER COMP. ••••••••••••••• E6 CYLINDER SET, MASTER ••••••••• G7 CYLINDER SUB ASSY., FR. BRAKE MASTER G7 C.D.I. UNIT COMP., DIGITAL ••• I12 I13 Page Ref. 50 91 100 101 83 78 78 80 41 63 1 1 1 1 5 6 7 4 1 11 63 100 101 5 2 2 DIAPHRAGM •••••••••••••••••••• G7 DISK, CLUTCH FRICTION •••••••• E8 63 43 DISK, L. FR. BRAKE ••••••••••• H1 DOWEL PIN, 10X12 ••••••••••••• E2 E6 DOWEL PIN, 6X10 •••••••••••••• E2 DOWEL PIN, 8X14 •••••••••••••• E1 E7 E10 E13 E14 DRIVER 1, PLUS SCREW ••••••••• I16 DRIVER 3, MINUS SCREW •••••••• I16 DRUM, GEARSHIFT •••••••••••••• F2 DUCT, INLET •••••••••••••••••• H10 DUST SEAL, 17X20X2.5 ••••••••• H14 DUST SEAL, 17X24X4 ••••••••••• I3 DUST SEAL, 21X37X7 ••••••••••• G16 DUST SEAL, 40X50X5 ••••••••••• H2 DUST SEAL, BRAKE CAM ••••••••• G15 H3 DUST SEAL, STEERING HEAD ••••• G10 73 37 41 37 36 42 45 48 49 104 104 53 82 86 91 72 74 71 75 66 9 4 5 17 17 4 18 12 7 7 13 11 16 17 5 11 14 8 12 22 8 9 4 5 [D ] [E ] ELEMENT COMP., AIR CLEANER ••• H10 EMBLEM, PRODUCT •••••••••••••• G8 G9 82 64 65 2 12 12 FENDER, FR. •••••••••••••••••• G11 67 FILTER COMP., AIR •••••••••••• H11 FLAP, TIRE ••••••••••••••••••• G16 H1 H4 H5 FLOAT SET •••••••••••••••••••• F4 FLYWHEEL COMP. ••••••••••••••• E11 83 72 73 76 77 55 46 1 2 6 11 13 12 12 3 1 [F ] Part name Address FORK ASSY., L. FR. •••••••••••• G12 G13 FORK ASSY., R. FR. •••••••••••• G12 G13 FORK, CENTER GEARSHIFT•••••••• F2 FORK, GEARSHIFT••••••••••••••• F2 FUSE, BLADE••••••••••••••••••• I11 FUSE, MINI•••••••••••••••••••• I12 I13 Page Ref. 68 69 68 69 53 53 99 100 101 14 13 3 2 2 1 14 19 16 17 36 36 55 37 41 37 84 55 36 45 48 42 40 42 48 51 51 51 51 51 54 51 51 51 51 50 71 73 44 44 59 61 59 61 104 83 78 81 92 89 84 81 88 4 5 1 8 2 6 1 20 3 4 10 2 6 3 2 14 12 3 8 10 7 13 11 5 9 7 5 15 1 4 7 7 8 8 18 1 14 4 6 8 10 2 7 36 64 8 6 [G ] GASKET B, HEAD COVER •••••••••• GASKET C, HEAD COVER •••••••••• GASKET SET•••••••••••••••••••• GASKET, CARBURETOR INSULATOR•• GASKET, CYLINDER•••••••••••••• GASKET, CYLINDER HEAD••••••••• GASKET, EX. PIPE•••••••••••••• GASKET, FLOAT CHAMBER ••••••••• GASKET, HEAD COVER•••••••••••• GASKET, L. COVER•••••••••••••• GASKET, OIL FILTER CAP•••••••• GASKET, R. CRANKCASE COVER •••• GASKET, TENSIONER LIFTER•••••• GAUGE, OIL LEVEL•••••••••••••• GEAR COMP., OIL PUMP •••••••••• GEAR, COUNTERSHAFT FIFTH•••••• GEAR, COUNTERSHAFT FOURTH ••••• GEAR, COUNTERSHAFT LOW•••••••• GEAR, COUNTERSHAFT SECOND ••••• GEAR, COUNTERSHAFT THIRD•••••• GEAR, KICK STARTER IDLE••••••• GEAR, MAINSHAFT FIFTH••••••••• GEAR, MAINSHAFT FOURTH•••••••• GEAR, MAINSHAFT SECOND•••••••• GEAR, MAINSHAFT THIRD••••••••• GEAR, PRIMARY DRIVE ••••••••••• GEAR, SPEEDOMETER••••••••••••• GEAR, STARTER DRIVEN •••••••••• GEAR, STARTER REDUCTION ••••••• GRIP ASSY., THROTTLE •••••••••• GRIP, L. HANDLE ••••••••••••••• GRIP, SCREW DRIVER•••••••••••• GROMMET A, RR. COVER •••••••••• GROMMET, SIDE COVER ••••••••••• E1 E1 F4 E2 E6 E2 H12 F4 E1 E10 E13 E7 E5 E7 E13 E16 E16 E16 E16 E16 F3 E16 E16 E16 E16 E15 G15 H1 E9 E9 G3 G5 G3 G5 I16 H11 H6 H9 I4 I1 H12 H9 H16 GUARD, CHAIN•••••••••••••••••• GUARD, MUFFLER •••••••••••••••• GUARD, SIDE COWL HEAT••••••••• GUARD, SIDE STAND SWITCH•••••• GUIDE COMP., AIR SUCTION VALVE TUBE E1 GUIDE COMP., BRAKE HOSE••••••• G8 2012.05.10 E Part name Address GUIDE COMP., BRAKE HOSE••••••• GUIDE COMP., DRIVE CHAIN•••••• GUIDE COMP., LOWER BRAKE HOSE• GUIDE, BRAKE CABLE LOWER•••••• GUIDE, CAM CHAIN•••••••••••••• GUIDE, CLUTCH OUTER••••••••••• GUIDE, FR. FORK••••••••••••••• G9 E10 G10 G10 E5 E8 G12 G13 GUIDE, SPEEDOMETER CABLE•••••• G10 G13 GUIDE, VALVE•••••••••••••••••• E2 Page Ref. 65 45 66 66 40 43 68 69 66 69 37 6 3 3 2 7 2 8 7 1 1 2 104 100 101 57 37 55 57 102 64 65 37 99 47 56 59 61 61 63 55 100 101 63 59 61 59 61 72 73 76 19 8 6 2 1 11 9 10 18 18 3 8 5 22 13 15 6 7 21 10 8 2 10 10 9 9 6 7 7 G15 H3 E2 E2 71 75 37 37 10 5 7 7 JET, MAIN, #98•••••••••••••••• F5 JET, SLOW, #38•••••••••••••••• F5 JOINT B, BRAKE ARM•••••••••••• G6 H14 JOINT, SHROUD••••••••••••••••• H6 56 56 62 86 78 32 33 30 10 10 [H ] HANDLE, EYE WRENCH, 12MM•••••• I16 HARNESS, WIRE••••••••••••••••• I12 I13 HEADLIGHT UNIT•••••••••••••••• G1 HEAD COMP., CYLINDER•••••••••• E2 HEATER ASSY.•••••••••••••••••• F4 HOLDER•••••••••••••••••••••••• G1 HOLDER ASSY., HELMET•••••••••• I14 HOLDER B2, HANDLE PIPE UPPER•• G8 G9 HOLDER COMP., CAMSHAFT•••••••• E2 HOLDER COMP., FUSE•••••••••••• I11 HOLDER, BRUSH••••••••••••••••• E12 HOLDER, JET••••••••••••••••••• F5 HOLDER, L. LEVER BRACKET•••••• G3 G5 HOLDER, MASTER CYLINDER••••••• G5 G7 HOLDER, NEEDLE JET•••••••••••• F4 HORN COMP.•••••••••••••••••••• I12 I13 HOSE COMP., FR. BRAKE••••••••• G7 HOUSING, LOWER THROTTLE••••••• G3 G5 HOUSING, UPPER THROTTLE••••••• G3 G5 HUB SUB ASSY., FR.•••••••••••• G16 H1 HUB SUB ASSY., RR.•••••••••••• H4 [I ] INDICATOR, FR. BRAKE•••••••••• INDICATOR, RR. BRAKE•••••••••• INSULATOR COMP., CARBURETOR••• INSULATOR, CARBURETOR••••••••• [J ] 5 115 L 4 PART NAME INDEX Part name Address Page Ref. [K ] KEY COMP. •••••••••••••••••••• G8 G9 KEY SET •••••••••••••••••••••• G8 G9 KEY, WOODRUFF, 4MM ••••••••••• E15 64 65 64 65 50 KNOB, TRIP ••••••••••••••••••• G2 58 5 5 1 1 8 9 5 105 106 106 105 106 105 105 106 106 105 91 105 106 95 97 96 42 55 59 61 61 63 40 97 5 4 5 4 3 6 3 2 6 1 3 2 1 2 6 2 4 8 15 18 16 12 5 7 51 107 107 107 59 62 59 62 47 84 1 3 2 1 20 23 19 22 1 5 55 47 62 86 57 58 2 7 31 21 1 20 [L ] LABEL, AIR CLEANER ELEMENT NOTICE J1 J2 LABEL, CARGO LIMIT ••••••••••• J2 LABEL, CHAIN ADJUSTER •••••••• J1 J2 LABEL, DRIVE CAUTION ••••••••• J1 LABEL, DRIVE CHAIN ••••••••••• J1 J2 LABEL, FUEL & DRIVE •••••••••• J2 LABEL, RR. CARRIER ••••••••••• J1 LABEL, RR. DAMPER •••••••••••• I3 LABEL, TIRE •••••••••••••••••• J1 J2 LENS COMP. ••••••••••••••••••• I7 LENS COMP., TAILLIGHT •••••••• I9 LENS, WINKER ••••••••••••••••• I8 LEVER COMP., CLUTCH •••••••••• E7 LEVER SET, CHOKE ••••••••••••• F4 LEVER, L. STEERING HANDLE •••• G3 G5 LEVER, R. STEERING HANDLE •••• G5 G7 LIFTER ASSY., TENSIONER •••••• E5 LIGHT ASSY., LICENSE ••••••••• I9 [M ] MAINSHAFT COMP. •••••••••••••• MARK ••••••••••••••••••••••••• MARK, FR. •••••••••••••••••••• MARK, RR. •••••••••••••••••••• MIRROR COMP., L. ••••••••••••• E16 J3 J3 J3 G3 G6 MIRROR COMP., R. ••••••••••••• G3 G6 MOTOR ASSY., STARTER ••••••••• E12 MUFFLER SUB ASSY. •••••••••••• H12 5 116 [N ] NEEDLE SET, JET •••••••••••••• F4 NUT-WASHER, 6MM •••••••••••••• E12 NUT B, BRAKE ROD ADJUSTING ••• G6 H14 NUT, BEAM ADJUSTING •••••••••• G1 NUT, CAP, 6MM •••••••••••••••• G2 Part name Address Page Ref. NUT, CLIP, 6MM •••••••••••••••• H10 I4 I6 NUT, CYLINDER HEAD •••••••••••• E2 NUT, EXHAUST PIPE, 8MM•••••••• H12 NUT, FIXING••••••••••••••••••• G4 G6 NUT, FLANGE, 10MM••••••••••••• I3 I7 I15 NUT, FLANGE, 12MM••••••••••••• G15 H1 NUT, FLANGE, 14MM••••••••••••• E11 I1 NUT, FLANGE, 16MM••••••••••••• H5 NUT, FLANGE, 5MM•••••••••••••• G1 I6 I9 NUT, FLANGE, 6MM•••••••••••••• E3 G4 G6 G7 G15 H1 H3 H11 I2 I10 NUT, FLANGE, 8MM•••••••••••••• H5 H12 I4 I6 I15 NUT, HEX., 10MM••••••••••••••• I15 NUT, HEX., 5MM •••••••••••••••• G1 G12 NUT, HEX., 6MM •••••••••••••••• H14 I11 NUT, HEX., 8MM •••••••••••••••• I1 82 92 94 37 84 60 62 91 95 103 71 73 46 89 77 57 94 97 38 60 62 63 71 73 75 83 90 98 77 84 92 94 103 103 57 68 86 99 89 NUT, LOCK ••••••••••••••••••••• G3 59 G5 61 E13 H16 E8 I9 I6 I9 I4 G1 G8 G9 E4 I3 I4 H5 48 88 43 97 94 97 92 57 64 65 39 91 92 77 NUT, NUT, NUT, NUT, NUT, LOCK, 14MM••••••••••••••• SIDE STAND••••••••••••••• SPECIAL FLANGE, 14MM ••••• SPECIAL, 4MM ••••••••••••• SPECIAL, 5MM ••••••••••••• NUT, SPECIAL, 6MM ••••••••••••• NUT, SPECIAL, 6X1.0 ••••••••••• NUT, STEERING STEM •••••••••••• NUT, NUT, NUT, NUT, TAPPET ADJUSTING••••••••• U, 10MM•••••••••••••••••• U, 6MM••••••••••••••••••• U, 8MM••••••••••••••••••• 2012.05.10 E 18 13 8 15 20 22 25 6 10 24 13 20 4 15 14 20 7 16 20 29 29 19 15 19 10 21 22 22 15 22 18 12 23 22 19 23 18 11 20 21 17 18 20 21 11 13 12 17 7 16 12 13 15 15 13 6 12 15 Part name Address Page Ref. [O ] OIL OIL OIL OIL OIL SEAL, SEAL, SEAL, SEAL, SEAL, 12X18X4••••••••••••• 14X22X5••••••••••••• 16X28X7••••••••••••• 20X34X7••••••••••••• 21X37X7••••••••••••• E7 E14 E7 F1 H1 H2 H5 G15 G2 E10 E7 E14 F4 E5 G12 G13 E12 F4 E10 E3 E12 E1 E8 E9 42 49 42 52 73 74 77 71 58 45 42 49 55 40 68 69 47 55 45 38 47 36 43 44 9 12 10 26 21 21 19 14 15 8 11 13 12 10 21 22 8 13 9 19 9 13 1 3 PACKING, MUFFLER•••••••••••••• H12 PACKING, PROTECTOR•••••••••••• H12 84 84 14 2 3 4 2 2 7 12 1 10 9 2 9 14 16 1 4 11 19 18 20 12 11 8 2 7 6 5 4 12 OIL SEAL, 25X47X6.5••••••••••• OIL SEAL, 47X60X7••••••••••••• O-RING, 10X1.5•••••••••••••••• O-RING, 13.8X2.5•••••••••••••• O-RING, 18X3•••••••••••••••••• O-RING, 19.4X2.3•••••••••••••• O-RING, 1.3X4.3••••••••••••••• O-RING, 1.5X9.5••••••••••••••• O-RING, 22X2.8•••••••••••••••• O-RING, 24.4X3.1•••••••••••••• O-RING, 2.4X29•••••••••••••••• O-RING, 31.7X2.4•••••••••••••• O-RING, 33.5X3.0•••••••••••••• O-RING, 4X2••••••••••••••••••• O-RING, 9.8X2.8••••••••••••••• OUTER COMP., CLUTCH••••••••••• OUTER, STARTING CLUTCH•••••••• [P ] PACKING, TAILLIGHT LENS••••••• PAD SET, FR.•••••••••••••••••• PANEL COMP., RR. BRAKE•••••••• PANEL SUB COMP., FR. BRAKE•••• PEDAL COMP., BRAKE•••••••••••• PEDAL COMP., CHANGE••••••••••• PIECE, OIL LOCK••••••••••••••• PINION, KICK STARTER•••••••••• PIN C, JOINT•••••••••••••••••• PIN, HANGER••••••••••••••••••• PIN, LOCK, 8MM•••••••••••••••• PIN, MAIN STEP BAR JOINT•••••• PIN, PISTON••••••••••••••••••• PIN, SHIFT RETURN SPRING•••••• PIN, SPLIT, 2.0X12•••••••••••• PIN, SPLIT, 2.0X15•••••••••••• PIN, SPLIT, 3.0X28•••••••••••• PIN, SPLIT, 3.0X45•••••••••••• PIN, SPRING, 2X14••••••••••••• PIN, SPRING, 3X10••••••••••••• PIN, STEP BAR JOINT••••••••••• PIPE COMP., AIR FEED•••••••••• PIPE COMP., EX.••••••••••••••• PIPE COMP., FR. FORK•••••••••• PIPE, L. SUPPORT•••••••••••••• I9 G14 H3 G15 H14 H14 G12 G13 F3 H14 G14 E13 H15 E15 F2 H14 H15 H14 I16 I16 E7 H15 E1 H12 G12 G13 I14 97 70 75 71 86 86 68 69 54 86 70 48 87 50 53 86 87 86 104 104 42 87 36 84 68 69 102 L 5 PART NAME INDEX Part name Address PIPE, R. SUPPORT ••••••••••••• I14 PIPE, SEAT ••••••••••••••••••• G12 G13 PIPE, STEERING HANDLE •••••••• G8 G9 PISTON ••••••••••••••••••••••• E15 PISTON, 27X31 •••••••••••••••• G14 PIVOT, SHIFT DRUM STOPPER ARM F2 PLATE A2, FIXING ••••••••••••• E16 PLATE COMP., GEARSHIFT DRUM STOPPER F2 PLATE COMP., INNER VISOR FR. • G1 PLATE, BEARING HOLDER •••••••• E14 PLATE, BEARING PUSH •••••••••• E14 PLATE, CLUTCH •••••••••••••••• E8 PLATE, CLUTCH LIFTER ••••••••• E8 PLATE, CLUTCH PRESSURE ••••••• E8 PLATE, DIAPHRAGM ••••••••••••• G7 PLATE, KICK STOPPER •••••••••• F3 PLATE, L. BEARING SETTING •••• E14 PLATE, L. ENGINE HANGER UPPER I14 PLATE, L. FR. ENGINE HANGER •• I14 PLATE, L. RR. ENGINE HANGER •• I14 PLATE, PILLION STEP •••••••••• H15 PLATE, R. ENGINE HANGER UPPER I14 PLATE, R. FR. ENGINE HANGER •• I14 PLATE, SETTING ••••••••••••••• F4 PLATE, STEP RUBBER SETTING ••• H15 PLATE, STOPPER ••••••••••••••• E2 PLATE, TENSIONER SETTING ••••• E5 PLUG, BEARING PUSH ••••••••••• E14 PLUG, BREATHER TUBE •••••••••• H10 PLUG, CONE ••••••••••••••••••• I4 PLUG, PIN •••••••••••••••••••• G14 PLUG, SPARK •••••••••••••••••• E2 PROTECTOR COMP., MUFFLER ••••• H12 PROTECTOR, EX. PIPE •••••••••• H12 PUMP ASSY., OIL •••••••••••••• E13 Page Ref. 102 68 69 64 65 50 70 53 51 11 12 11 7 7 3 3 15 16 53 57 49 49 43 43 43 63 54 49 102 102 102 87 102 102 55 87 37 40 49 82 92 70 37 84 84 48 6 8 10 6 6 8 7 10 4 2 6 8 9 11 5 7 15 7 4 4 4 15 16 13 9 11 9 1 54 42 100 100 101 100 92 92 97 94 101 100 101 70 73 39 72 73 5 6 7 5 5 6 2 2 9 1 10 12 10 7 9 9 8 10 [R ] RATCHET, STARTER ••••••••••••• RECEIVER, CLUTCH CABLE ••••••• RECTIFIER ASSY., SILICON ••••• RECTIFIER COMP., REGULATE •••• RECTIFIER COMP., SILICON ••••• REFLECTOR, FR. REFLEX •••••••• REFLECTOR, REFLEX •••••••••••• REFLECTOR, RR. REFLEX •••••••• RELAY COMP., WINKER •••••••••• RELAY, WINKER •••••••••••••••• RETAINER ••••••••••••••••••••• RETAINER, GEAR BOX ••••••••••• RETAINER, VALVE SPRING ••••••• RIM, FR. WHEEL ••••••••••••••• F3 E7 I12 I12 I13 I12 I4 I4 I9 I6 I13 I12 I13 G14 H1 E4 G16 H1 Part name Address RIM, RR. WHEEL •••••••••••••••• RING•••••••••••••••••••••••••• RING SET, PISTON•••••••••••••• RING, BACK UP••••••••••••••••• Page Ref. H4 E12 E15 G12 G13 G13 G12 G12 G13 H14 E8 F2 I1 E13 E13 E13 H6 I11 H6 H8 H12 H14 I9 G1 E6 E1 H12 H15 H12 H12 I9 I11 H12 H6 I4 I6 G2 H16 H15 I4 I14 I8 76 47 50 68 69 69 68 68 69 86 43 53 89 48 48 48 78 99 78 80 84 86 97 57 41 36 84 87 84 84 97 99 84 78 92 94 58 88 87 92 102 96 9 6 2 6 5 20 19 11 10 8 9 19 12 6 3 4 4 1 3 3 8 2 11 7 3 11 15 10 4 12 12 9 18 13 3 2 10 8 6 1 2 5 SCREEN, OIL FILTER•••••••••••• E13 SCREW-WASHER, 4X10 •••••••••••• F5 48 56 G2 F5 G7 F5 F4 F4 G14 G7 E13 G2 G2 58 56 63 56 55 55 70 63 48 58 58 5 27 28 18 26 18 29 6 9 4 17 14 17 14 RING, OIL SEAL STOP ••••••••••• RING, OIL SEAL STOPPER •••••••• RING, PISTON•••••••••••••••••• ROD COMP., RR. BRAKE •••••••••• ROD, CLUTCH LIFTER•••••••••••• ROLLER, 3X8.5••••••••••••••••• ROLLER, CHAIN••••••••••••••••• ROTOR, OIL FILTER••••••••••••• ROTOR, OIL PUMP INNER••••••••• ROTOR, OIL PUMP OUTER••••••••• RUBBER•••••••••••••••••••••••• RUBBER A, FUEL TANK ••••••••••• RUBBER B, SEAT SETTING •••••••• RUBBER, CHAMBER RR. MOUNTING •• RUBBER, CHANGE PEDAL •••••••••• RUBBER, FR. FENDER MOUNTING••• RUBBER, INNER VISOR ••••••••••• RUBBER, INSERT •••••••••••••••• RUBBER, MOUNTING•••••••••••••• RUBBER, MUFFLER MOUNTING•••••• RUBBER, PILLION STEP •••••••••• RUBBER, PROTECTOR••••••••••••• RUBBER, PROTECTOR MOUNTING •••• RUBBER, SEAT HINGE•••••••••••• RUBBER, SHOCK••••••••••••••••• RUBBER, SIDE COVER•••••••••••• RUBBER, SPEEDOMETER ••••••••••• RUBBER, RUBBER, RUBBER, RUBBER, RUBBER, RUBBER, SPEEDOMETER MOUNTING •• STAND••••••••••••••••• STEP•••••••••••••••••• TAILLIGHT••••••••••••• TANK GUARD•••••••••••• WINKER •••••••••••••••• [S ] SCREW-WASHER, 4X12 •••••••••••• SCREW-WASHER, 4X16 •••••••••••• SCREW SET A••••••••••••••••••• SCREW SET B••••••••••••••••••• SCREW, BLEEDER •••••••••••••••• SCREW, FLAT, 4X12••••••••••••• SCREW, OVAL, 5X12••••••••••••• SCREW, OVAL, 5X18••••••••••••• SCREW, PAN, 2X6••••••••••••••• 2012.05.10 E Part name SCREW, SCREW, SCREW, SCREW, SCREW, SCREW, SCREW, PAN, PAN, PAN, PAN, PAN, PAN, PAN, Address 3X20•••••••••••••• 4X28•••••••••••••• 4X32•••••••••••••• 4X45•••••••••••••• 4X8••••••••••••••• 5X12•••••••••••••• 5X16•••••••••••••• Page Ref. G13 I8 G4 G4 G1 G1 G4 G6 G12 G4 G6 I9 H10 G1 E5 H7 E4 G4 I8 G8 G9 G1 H9 G2 I7 I10 E13 H10 I6 I8 H10 I1 G12 G13 G14 H10 69 96 60 60 57 57 60 62 68 60 62 97 82 57 40 79 39 60 96 64 65 57 81 58 95 98 48 82 94 96 82 89 68 69 70 82 SEAL, DUST•••••••••••••••••••• G12 G13 SEAL, SEPARATOR••••••••••••••• H10 SEAL, VALVE STEM•••••••••••••• E4 SEAT COMP., DOUBLE•••••••••••• H8 SEAT, RR. BRAKE CAM••••••••••• G15 H3 SEAT, VALVE SPRING•••••••••••• E4 SEPARATOR COMP.••••••••••••••• G7 SEPARATOR SUB ASSY., AIR CLEANER H10 SHAFT A, GEARSHIFT FORK••••••• F2 SHAFT B, GEARSHIFT FORK••••••• F2 SHAFT, REDUCTION GEAR••••••••• E9 SHAFT, ROCKER ARM••••••••••••• E4 SHEET, HEADLIGHT SHADE•••••••• G1 SHOE SET, BRAKE••••••••••••••• G15 H3 SHROUD SET, L.•••••••••••••••• H6 SHROUD SET, R.•••••••••••••••• H6 SLIDER, CHAIN••••••••••••••••• I1 SLIDER, THROTTLE•••••••••••••• G3 68 69 82 39 80 71 75 39 63 23 12 24 25 15 16 26 27 22 27 28 20 20 17 8 16 12 28 11 17 17 18 9 19 9 21 15 21 11 13 22 19 13 12 1 6 9 20 21 3 1 2 2 4 10 8 82 53 53 44 39 57 71 75 78 78 89 59 10 3 4 5 4 10 1 1 12 11 10 11 SCREW, PAN, 5X18•••••••••••••• SCREW, PAN, 5X20•••••••••••••• SCREW, SCREW, SCREW, SCREW, SCREW, SCREW, SCREW, SCREW, PAN, 5X28•••••••••••••• PAN, 5X50•••••••••••••• PAN, 6X6••••••••••••••• SPECIAL, 6X8••••••••••• TAPPET ADJUSTING••••••• TAPPING, 3X12•••••••••• TAPPING, 3X14•••••••••• TAPPING, 3X16•••••••••• SCREW, TAPPING, 4X10•••••••••• SCREW, TAPPING, 4X12•••••••••• SCREW, SCREW, SCREW, SCREW, TAPPING, TAPPING, TAPPING, TAPPING, 4X35•••••••••• 4X8••••••••••• 5X16•••••••••• 5X20•••••••••• SCREW, TAPPING, 5X25•••••••••• SCREW, TAPPING, 5X8••••••••••• SEAL SET, FR. FORK•••••••••••• SEAL SET, PISTON•••••••••••••• SEAL, AIR CLEANER••••••••••••• 5 117 L 6 PART NAME INDEX Part name Address SLIDER, THROTTLE ••••••••••••• SOCKET COMP. ••••••••••••••••• SOCKET COMP., HEADLIGHT •••••• SPACER B, BATTERY •••••••••••• SPANNER, 10X12 ••••••••••••••• SPANNER, 14X17 ••••••••••••••• SPEEDOMETER ASSY. •••••••••••• SPEEDOMETER COMP. •••••••••••• SPINDLE COMP., GEARSHIFT ••••• SPINDLE, KICK STARTER •••••••• SPOKE SET A, ••••••••••••••••• G5 G2 G1 H10 I16 I16 G2 G2 F2 F3 H1 61 58 57 82 104 104 58 58 53 54 73 SPOKE SET A, FR. ••••••••••••• SPOKE SET A, RR. ••••••••••••• SPOKE SET B, FR. ••••••••••••• SPOKE SET B, RR. ••••••••••••• SPRING ASSY., SIDE STAND ••••• SPRING A, BRAKE ROD •••••••••• SPRING SET, BRAKE PEDAL •••••• SPRING, BEARING PUSH ••••••••• SPRING, BRAKE ARM •••••••••••• SPRING, BRAKE SHOE ••••••••••• G16 H4 G16 H4 H16 H14 H14 E14 G15 G15 H3 E12 F2 E8 E7 G12 G13 F2 F3 H14 E13 G14 F3 G12 G13 F2 H16 H16 H15 H14 E4 E4 E5 E16 H4 E11 G2 G1 G8 G9 I8 I9 I4 G8 G9 I8 G2 72 76 72 76 88 86 86 49 71 71 75 47 53 43 42 68 69 53 54 86 48 70 54 68 69 53 88 88 87 86 39 39 40 51 76 46 58 57 64 65 96 97 92 64 65 96 58 SPRING, SPRING, SPRING, SPRING, SPRING, CARBON BRUSH ••••••••• CHANGE SWITCH CONTACT CLUTCH ••••••••••••••• CLUTCH LEVER ••••••••• FR. FORK ••••••••••••• SPRING, SPRING, SPRING, SPRING, SPRING, SPRING, SPRING, GEARSHIFT RETURN ••••• KICK RETURN •••••••••• KICK STARTER ••••••••• OIL THROUGH •••••••••• PAD •••••••••••••••••• RATCHET •••••••••••••• REBOUND •••••••••••••• SPRING, SHIFT DRUM STOPPER ••• SPRING, SIDE STAND ••••••••••• SPRING, SIDE STAND SUB ••••••• SPRING, STEP RETURN •••••••••• SPRING, STOP SWITCH •••••••••• SPRING, VALVE INNER •••••••••• SPRING, VALVE OUTER •••••••••• SPROCKET, CAM •••••••••••••••• SPROCKET, DRIVE •••••••••••••• SPROCKET, FINAL DRIVEN ••••••• STATOR COMP. ••••••••••••••••• STAY, COUPLER •••••••••••••••• STAY, HEADLIGHT LOWER •••••••• STAY, L. HEADLIGHT ••••••••••• 5 118 Page Ref. STAY, STAY, STAY, STAY, L. RR. WINKER •••••••••• NUMBER BRACKET ••••••••• RR. REFLEX REFLECTOR ••• R. HEADLIGHT ••••••••••• STAY, R. RR. WINKER •••••••••• STAY, SPEEDOMETER •••••••••••• 11 7 3 5 14 15 3 4 9 8 1 2 1 1 2 2 5 11 13 5 12 3 6 3 13 10 5 4 3 10 9 5 9 6 6 7 6 8 6 4 4 7 8 7 1 15 3 2 12 11 11 11 10 14 8 10 10 9 13 Part name Address STEM SUB ASSY., STEERING•••••• STEP COMP., L. •••••••••••••••• STEP COMP., R. •••••••••••••••• STOPPER COMP., GEARSHIFT DRUM• STOPPER, KEY BODY••••••••••••• STRIPE A, L. SHROUD ••••••••••• STRIPE A, R. SHROUD ••••••••••• STRIPE B, L. SHROUD ••••••••••• STRIPE B, R. SHROUD ••••••••••• SUB CORD, FR. STOP SWITCH ••••• SUB TANK, RESONATOR ••••••••••• SUSPENSION, FUSE CASE••••••••• G10 H15 H15 F2 I16 J3 J3 J3 J3 G3 H11 I12 I13 SUSPENSION, WINKER RELAY•••••• I12 I13 SWINGARM SUB ASSY., RR. ••••••• I1 SWITCH ASSY., CLUTCH •••••••••• G3 SWITCH ASSY., COMBINATION & LOCK G8 G9 SWITCH ASSY., FR. STOP•••••••• G5 G7 SWITCH ASSY., RR. STOP•••••••• H14 SWITCH ASSY., STARTER MAGNETIC I11 SWITCH ASSY., THERMOSTAT •••••• I12 I13 SWITCH ASSY., WINKER •••••••••• G3 G5 SWITCH COMP., START ••••••••••• G3 SWITCH COMP., WINKER •••••••••• G3 SWITCH SET, NEUTRAL ••••••••••• E14 SWITCH SET, SIDE STAND•••••••• H16 Page Ref. 66 87 87 53 104 107 107 107 107 59 83 100 101 100 101 89 59 6 5 3 7 4 5 4 7 6 3 12 11 9 13 11 14 6 64 65 61 63 86 99 100 101 59 61 59 59 49 88 2 2 4 1 6 7 9 7 5 3 4 5 7 1 [T ] TAILLIGHT UNIT •••••••••••••••• TANK COMP., FUEL•••••••••••••• TENSIONER ASSY., CAM CHAIN •••• TERMINAL SET, BRUSH ••••••••••• THREAD, STEERING HEAD TOP ••••• THROUGH, OIL •••••••••••••••••• TIRE, FR. ••••••••••••••••••••• TIRE, RR. ••••••••••••••••••••• T-JOINT••••••••••••••••••••••• TOP SET ••••••••••••••••••••••• TUBE•••••••••••••••••••••••••• TUBE A, INNLET •••••••••••••••• TUBE COMP., AIR VENT •••••••••• TUBE, 8X35•••••••••••••••••••• TUBE, AIR CLEANER CONNECTING•• TUBE, AIR SUCTION VALVE CONTROL TUBE, BREATHER •••••••••••••••• TUBE, BREATHER DRAIN •••••••••• TUBE, EXCHANGE •••••••••••••••• TUBE, FUEL•••••••••••••••••••• TUBE, REED VALVE•••••••••••••• TUBE, SUCTION••••••••••••••••• 2012.05.10 I9 H6 E5 E12 G10 E13 G16 H1 H4 H11 F4 F5 H11 F5 H11 H10 97 78 40 47 66 48 72 73 76 83 55 56 83 56 83 82 2 2 3 2 7 8 9 11 10 4 4 24 13 25 23 7 H11 H10 H10 H11 H6 H11 H11 83 82 82 83 78 83 83 10 16 14 11 9 9 8 E Part name Address TUBE, TIRE•••••••••••••••••••• G16 H1 H4 Page Ref. 72 73 76 10 12 11 H11 F4 F4 F4 E4 E4 G1 83 55 55 55 39 39 57 7 19 10 7 6 5 6 E16 I15 F2 E8 E11 E13 H14 I1 I16 G11 I1 I9 I16 H5 H14 H9 H10 G1 I1 E14 F2 H1 G7 E2 E8 I16 I8 G1 I10 H12 H12 H15 H5 G1 E1 F3 G12 G13 G15 E16 I11 G8 G9 51 103 53 43 46 48 86 89 104 67 89 97 104 77 86 81 82 57 89 49 53 73 63 37 43 104 96 57 98 84 84 87 77 57 36 54 68 69 71 51 99 64 65 18 20 17 14 5 12 16 16 9 4 17 19 10 16 15 8 19 14 11 14 16 16 15 16 13 8 14 21 23 21 23 17 17 12 10 12 18 19 6 17 12 16 16 [V ] VALVE ASSY., AIR SUCTION•••••• VALVE COMP., FLOAT•••••••••••• VALVE SET, AIR CUT•••••••••••• VALVE SET, THROTTLE••••••••••• VALVE, EX.•••••••••••••••••••• VALVE, IN.•••••••••••••••••••• VISOR SET, FR.•••••••••••••••• [W ] WASHER B, THRUST, 20MM•••••••• WASHER, 10MM•••••••••••••••••• WASHER, 14MM•••••••••••••••••• WASHER, 14.1X29X2.8••••••••••• WASHER, 14.2X26X3••••••••••••• WASHER, 15.5X22••••••••••••••• WASHER, 6X9••••••••••••••••••• WASHER, 6.5X20•••••••••••••••• WASHER, 8MM••••••••••••••••••• WASHER, BUSH•••••••••••••••••• WASHER, CHAIN CASE•••••••••••• WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, CHAIN CASE SETTING•••• CHAIN SLIDER•••••••••• DRAIN PLUG, 12MM•••••• DRUM STOPPER•••••••••• GEAR•••••••••••••••••• OIL BOLT•••••••••••••• PLAIN, 12MM••••••••••• PLAIN, 17MM••••••••••• PLAIN, 3MM•••••••••••• PLAIN, 4MM•••••••••••• PLAIN, 5MM•••••••••••• WASHER, PLAIN, 6MM•••••••••••• WASHER, PLAIN, 8MM•••••••••••• WASHER, WASHER, WASHER, WASHER, WASHER, RR. AXLE•••••••••••••• RUBBER•••••••••••••••• SEALING, 6.2X12X1.2••• SPECIAL, 14MM••••••••• SPECIAL, 8MM•••••••••• WASHER, WASHER, WASHER, WASHER, SPEEDOMETER GEAR•••••• SPLINE, 20MM•••••••••• SPRING, 6MM••••••••••• STEERING STEM••••••••• L 7 PART NAME INDEX Part name Address WASHER, THRUST, 12MM ••••••••• E16 WASHER, THRUST, 16MM ••••••••• F3 WASHER, THRUST, 17MM ••••••••• E16 F3 WEIGHT, PILLION STEP ••••••••• H15 WHEEL SUB ASSY., FR. ••••••••• G16 H1 WHEEL SUB ASSY., RR. ••••••••• H4 WINKER ASSY., L. FR. ••••••••• I7 I8 WINKER ASSY., L. RR. ••••••••• I7 I8 WINKER ASSY., R. FR. ••••••••• I7 I8 WINKER ASSY., R. RR. ••••••••• I7 I8 WRENCH, EYE, 24MM •••••••••••• I16 WRENCH, SPARK PLUG ••••••••••• I16 Page Ref. 51 54 51 54 87 72 73 76 95 96 95 96 95 96 95 96 104 104 Part name Address Page Ref. Part name Address Page Ref. 19 11 20 13 14 7 8 8 3 3 5 7 1 1 4 4 20 7 5 119 2012.05.10 E 1 FOREWORD INDEX 2 ENGINE GROUP 3 FRAME GROUP 4 PART NUMBER INDEX 5 PART NAME INDEX E.2012.05 Published by Honda Motor Co., Ltd. Printed in Japan May 27,2012 CODE NO. PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Customer Service Technology Development Division PARTS CATALOGUE NEWS 13KRHC01 XR125LEK / LK XL125LK XR125LEKC XR125LKC XL125LKC PARTS CATALOGUE - CORRECTED NEWS NO. Printed in Japan 001 (BR-KD)KRH Block No. F-9 F-38-1 Ref. No. 6 11 Reqd.QTY Note Part No. Description XR125 LEK LK C C XL125 LK C A 53219-KRH-780 STEM SUB ASSY., STEERING...... - - 1 T 53219-KRH-900 .............................. 1 1 - T 38306-KRH-901 SUSPENSION, WINKER RELAY...... - 1 1 E 38306-KYY-970 *PARTS NO. DELETION Serial No. NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION M:PART DESCRIPTION CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1 Parts catalogue code June 03,2012 CODE NO. PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Customer Service Technology Development Division PARTS CATALOGUE NEWS 13KRHC01 XR125LEK / LK XL125LK XR125LEKC XR125LKC XL125LKC PARTS CATALOGUE - CORRECTED NEWS NO. Printed in Japan 002 (BR-KD)KRH Block No. F-13 Ref. No. 11 16 Reqd.QTY Note Part No. Description E 45410-KRH-780 *PART NO. DELETION A 45410-KRH-781 ARM, FR. BRAKE................ E 95701-06032-00 *PART NO. DELETION A 95701-06035-00 BOLT, FLANGE, 6X35............ XR125 LEK LK C C XL125 LK C - - 1 - - 1 Serial No. NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION M:PART DESCRIPTION CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1 Parts catalogue code July 16,2012 CODE NO. PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Customer Service Technology Development Division PARTS CATALOGUE NEWS 13KRHC01 XR125LEK / LK XL125LK XR125LEKC XR125LKC XL125LKC PARTS CATALOGUE - CORRECTED NEWS NO. Printed in Japan 003 (BR-KD)KRH Block No. F-36 Ref. No. 1 Reqd.QTY Note Part No. Description E 33301-KVJ-911 *PART NO. DELETION A 34904-KRH-901 BULB, LICENSE(12V 5W)......... XR125 LEK LK C C 1 1 XL125 LK C Serial No. - NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION M:PART DESCRIPTION CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1 Parts catalogue code August 12,2012 CODE NO. PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Customer Service Technology Development Division PARTS CATALOGUE NEWS 13KRHC01 XR125LEK / LK XL125LK XR125LEKC XR125LKC XL125LKC PARTS CATALOGUE - CORRECTED NEWS NO. Printed in Japan 004 (BR-KD)KRH Block No. E-22 Ref. No. 2 14 21 32 33 Reqd.QTY Note Part No. Description XR125 LEK LK C C XL125 LK C T 16012-KRH-781 NEEDLE SET, JET............... 1 1 - A 16012-KRH-782 ............................. - - 1 E 16100-KRH-781 *PART NO. DELETION A 16100-KRH-782 CARBURETOR ASSY(PDN2G A)...... - - 1 T 16165-KRH-781 HOLDER, NEEDLE JET............ 1 1 - A 16165-KRH-782 ............................. - - 1 T 99101-GHB-0980 JET, MAIN, #98............... 1 1 - A 99101-GHB-1000 JET, MAIN, #100............... - - 1 T 99103-KWG-0380 JEY,SLOW 1 1 - D 99103-KRH-0350 JET COMP.(#35X#35)............ - - 1 #38............... Serial No. NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION M:PART DESCRIPTION CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1 Parts catalogue code September 23,2012 CODE NO. PARTS CATALOGUE NEWS PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Customer Service Technology Development Division 13KRHC01 XR125LEK / LK XL125LK XR125LEKC XR125LKC XL125LKC PARTS CATALOGUE - CORRECTED NEWS NO. Printed in Japan 005 (BR-KD)KRH Block No. Ref. No. Reqd.QTY Note Part No. Description E-2 10 T 32925-958-000 CLIP, PULSER CORD ............ E-22 2 E 16012-KRH-781 *PARTS NO. DELETION T 16012-KRH-782 NEEDLE SET, JET .............. E 16165-KRH-781 *PARTS NO. DELETION T 16165-KRH-782 HOLDER, NEEDLE JET ........... E 32101-KRH-B00 *PARTS NO. DELETION A 32101-KRH-B01 M 90156-KRH-780 21 F-4 F-39 3 19 XR125 LEK LK C C XL125 LK C 1 1 1 1 1 1 1 1 1 SUB CORD, FR. STOP SWITCH .... - 1 - BOLT, FLANGE, 8X68 ........... 1 1 1 Serial No. ------- ------- NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION M:PART DESCRIPTION CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1 Parts catalogue code 1LA,2DK,CO,DK,NZ October 01,2012 CODE NO. PARTS CATALOGUE NEWS PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Customer Service Technology Development Division 13KRHC01 XR125LEK / LK XL125LK XR125LEKC XR125LKC XL125LKC PARTS CATALOGUE - CORRECTED NEWS NO. Printed in Japan 006 (BR-KD)KRH Block No. E-2 Ref. No. 10 Reqd.QTY Note T Part No. 32925-958-000 Description CLIP, PULSER CORD ............ XR125 LEK LK C C 1 1 XL125 LK C 1 Serial No. ------- ------- NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION M:PART DESCRIPTION CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1 Parts catalogue code 1LA,2DK,DK,NZ October 07,2012 CODE NO. PARTS CATALOGUE NEWS PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Customer Service Technology Development Division 13KRHC01 XR125LEK / LK XL125LK XR125LEKC XR125LKC XL125LKC PARTS CATALOGUE - CORRECTED NEWS NO. Printed in Japan 007 (BR-KD)KRH Block No. E-22 Ref. No. 2 6 14 32 33 Reqd.QTY Note Part No. Description XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code T 16012-KRH-782 NEEDLE SET, JET............... 1 - 1 ------- ------- CO,2DK A 16012-KRH-A01 .............................. 1 1 - ------- ------- 1LA,3LA,DK,NZ T 16016-KRE-901 SCREW SET A................... 1 - 1 ------- ------- CO,2DK A 16016-KRM-841 .............................. 1 1 - ------- ------- 1LA,3LA,DK,NZ E 16100-KRH-A01 *PART NO. DELETION A 16100-KRH-A02 CARBURETOR ASSY(PDN2H A)...... 1 1 - ------- ------- 1LA,DK,NZ E 16100-KRH-A11 *PART NO. DELETION A 16100-KRH-A12 CARBURETOR ASSY(PDN2J A)...... 1 1 - ------- ------- 3LA T 99101-GHB-0980 JET, MAIN, #98................ 1 - - ------- ------- CO T 99101-GHB-1000 JET, MAIN, #100............... 1 1 1 ------- ------- 1LA,2DK,3LA,DK,NZ T 99103-KRH-0350 JET COMP.(#35X#35)............ 1 1 1 ------- ------- 1LA,2DK,3LA,DK,NZ T 99103-KWG-0380 JET, SLOW, #38................ 1 - - ------- ------- CO NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION M:PART DESCRIPTION CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1 November 19,2012 CODE NO. PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Customer Service Technology Development Division PARTS CATALOGUE NEWS 13KRHC01 XR125LEK / LK XL125LK XR125LEKC XR125LKC XL125LKC PARTS CATALOGUE - CORRECTED NEWS NO. Printed in Japan 008 (BR-KD)KRH Block No. E-16 Ref. No. 3 Reqd.QTY Note Part No. Description E 13101-KVX-600 *PARTS NO. DELETION A 13101-KTE-910 PISTON(STD.) ................. E 13102-KVX-600 *PARTS NO. DELETION A 13102-KTE-305 PISTON(0.25) ................. E 13103-KVX-600 *PARTS NO. DELETION A 13103-KTE-305 PISTON(0.50) ................. E 13104-KVX-600 *PARTS NO. DELETION A 13104-KTE-305 PISTON(0.75) ................. E 13105-KVX-600 *PARTS NO. DELETION A 13105-KTE-305 PISTON(1.00) ................. XR125 LEK LK C C 1 1 XL125 LK C Serial No. 1 (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION M:PART DESCRIPTION CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1 Parts catalogue code November 26,2012 CODE NO. PARTS CATALOGUE NEWS PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Customer Service Technology Development Division 13KRHC01 XR125LEK / LK XL125LK XR125LEKC XR125LKC XL125LKC PARTS CATALOGUE - CORRECTED NEWS NO. Printed in Japan 009 (BR-KD)KRH Block No. E-22 Ref. No. 2 6 14 32 33 Reqd.QTY Note Part No. Description XR125 LEK LK C C XL125 LK C Serial No. Parts catalogue code T 16012-KRH-A01 NEEDLE SET, JET............... 1 1 - T 16012-KRH-782 ............................ - - 1 T 16016-KRM-841 SCREW SET A................... 1 1 - T 16016-KRE-901 ............................ - - 1 E 16100-KRH-A21 *PART NO. DELETION A 16100-KRH-A22 CARBURETOR ASSY(PDN2K A)...... 1 - - ------- ------- CO E 99101-GHB-0980 *PART NO. DELETION A 99101-GHB-0950 JET, MAIN, #95................ 1 - - ------- ------- CO E 99103-KWG-0380 *PART NO. DELETION T 99103-KRH-0350 JET COMP.(#35X#35)............ 1 1 1 NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION M:PART DESCRIPTION CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1
