Download I 1

NF1001SH / 3SH
NF1001SH A
NF1003SH A
1
15KVR901
© Honda Motor Co., Ltd. 2009
FOREWORD INDEX
1
ENGINE GROUP
2
FRAME GROUP
3
PART NUMBER INDEX
4
PART NAME INDEX
5
B1
CONTENTS
Instruction for use of parts catalogue
Page
• This parts catalogue has been created as of November 10,
2009.
• Since this date, the sales practice for repair parts may have been
changed or the parts may have been eliminated (listed for those
not for sale).
• The modified information is reflected on the latest Electronic
Parts Catalogue (EPC).
Also, refer to the parts catalogue news for any change.
• See the parts catalogue news for any revision that is made after
November 10, 2009.
• Always specify the part number when ordering a part.
• Check the model, type, serial numbers, color, maker, and the
size as needed before ordering a part.
• Note that the illustrations (part drawings) can differ from the actual parts in shape.
They are given just to help you to refer to the parts.
Address
No.
• Instruction for use of parts catalogue ......................... 1
• How to refer to the part information ............................ 2
• Part catalogue structure ............................................. 3
• When the parts were revised...................................... 4
• Abbreviations used in the parts catalogue.................. 4
• Part block and serial number check ........................... 5
• Color label attachment position check........................ 5
• Models, parts catalogue codes and applicable
•
•
•
•
•
•
•
•
•
serial numbers ........................................................... 6
Color label .................................................................. 7
Color chart .................................................................. 8
Fuel hose, general purpose hoses and vinyl
hose......................................................................... 11
FLAT RATE SERVICE TIME.................................... 15
Illustrated index ........................................................ 20
ENGINE GROUP..................................................... 27
FRAME GROUP...................................................... 48
PART NO. INDEX..................................................... 85
PART NAME INDEX................................................. 89
B
B
B
B
B
B
B
1
2
3
4
4
5
5
1
1
B 6
B 7
B 8
B11
B15
C 4
D 1
F 1
I 1
J 1
2
3
4
5
• When modifications or additions to this parts catalogue are
made, a revised edition will be issued at an appropriate time,
with successively progressing revision numbers on the cover. We recommend obtaining such revisions in order to keep
your parts catalogue up-to-date at all times. To check whether
a parts catalogue revision has been issued, please contact
your Honda distributor.
Initial version issue date
November 10, 2009
Honda Motor Co., Ltd.
1
2009.11.10
E
B 2
Reference with “Illustrated index”
How to refer to the part information
1
Reference with “Part number index”
Reference with “Part name index”
2
2009.11.10
E
B 3
Address number
Part catalogue structure
• Address No. is provided (in place of the page No.) to help
you refer to the part with the part No. or part name.
1
Block title
Block number
Service item/Flat rate time
Reference number
• Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.
Part number
Description
Assemblies
Honda color code
• Sections framed with broken lines in the exploded view
drawings are available as complete assemblies. (Their individual parts can also be obtained.)
Color description
Note
• Notes are shown with the parentheses in the part name
column.
Required quantity
• Reqd. QTY shown in the parenthesis or parentheses indicates the optional part.
• Reqd. QTY marked with “N” indicates the optional part that
should be selected as needed.
• Reqd. QTY indicates the number of the part used in the
block.
Serial number
Parts catalogue code
• When the parts catalogue code column is blank, it indicates that the part is applicable to all codes.
• Parts enclosed within a dotted line
different block.
are covered in a
• A hollow arrow
indicates the block No. for the parts enclosed within a dotted line
.
indicates the block No. the part in
• A solid arrow
question is connected to.
2009.11.10
E
3
B 4
When the parts were revised
Abbreviations used in the parts catalogue
1
Be sure to check the
serial number!!
RIGHT is
abbreviated
as “R.”
“L.” stands
for LEFT
* “L.” or “R.” in the description of a part stands for the LEFT hand
side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.
• The following abbreviations are used in this parts catalogue.
The number has been When shown at the left side, When shown at the right side,
used from the initial model it is applicable to the models it is applicable to the models
without revision.
o f N o . 1 0 0 8 0 0 1 a n d t h e up to No.1008000.
subsequent numbers.
• The parts listed with "###" at the end of the parts name have limited supply period
(parts not for sale).
A ........... Ampere
ABS ....... Anti-lock brake
system
A.C. ....... Alternating current
A.M. ...... Attaching mark
ASSY. .... Assembly
C.D.I. ..... Capacitive discharge
ignition
COMP. ... Complete
D.C. ....... Direct current
EX. ........ Exhaust
FR. ........ Front
G ........... Gram
HEX. ..... Hexagonal
IN. ......... Inlet
KPH ...... Kilometers per hour
4
2009.11.10
E
L. ............Left
L (100L) .Link (100 Links)
L.E.D. .....Light emitted diode
MM .........Millimeter
MPH .......Miles per hour
R. ...........Right
RR. .........Rear
STD. .......Standard
T (22T) ...Tooth (22 Teeth)
TCS ........Traction control
system
T.M. ........Transcript mark
V ............Volt
W ...........Watt
WL .........With labelling
WOL .......Without labelling
B 5
Part block and serial number check
Part block
Required
serial
number
Color label attachment position check
Engine parts
Carburetor parts
Frame parts
E-1~
E-19
F-1~
Engine serial
number
Carburetor serial
number
Frame serial
number
Check
point
2
1
1
Colored parts
Color label
4
3
3
4
1
D25KVRAFA0
D25KVRARA0
2
D25KVRACA0
5
2009.11.10
E
B 6
Models, parts catalogue codes and applicable serial numbers
1
Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Model
Area
code
Type
Parts
catalogue
code
AG
Argentina
1AG
CO
Colombia
1CO
PE
Peru
1PE
LA
Latin America
13LA
Applicable
engine
serial No.
Applicable
frame
serial No.
Applicable
carburetor
identification No.
NF1001SHA
VM16G A
AG
Argentina
3AG
CO
Colombia
3CO
PE
Peru
3PE
LA
Latin America
33LA
NF1003SHA
* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.
VM16G
KC
6
2009.11.10
E
B 7
Color label
1
• When ordering parts, check the model name, main color, and code by observing the “COLOR LABEL” on the vehicle.
• When ordering a colored part, use the color chart in the instruction for use of parts catalogue.
VFR800FIW
R-157
R157
7
2009.11.10
E
B 8
Color chart
1
• When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been
added a part color code.
NF1001SH (NF1001SHA)
MODEL
NF1001SHA
Pearl
Sigma silver
procyon black
metallic
COLOR
CODE
No.
Name of colored parts
Bake red
metallic
Pearl
gemini blue
NH-A06P
NH-494M
R-283M
PB-354P
Basic part No.
NHA06
NH494
R283
PB354
Applicable model
Initial
applicable
model
Final
applicable
model
Applicable
block
No.
Ref.
No.
1
CASE, UNDER HALF DRIVE CHAIN
40520-KTS-900
ZA
ZA
ZA
ZA
F-21
2
2
CASE, UPPER HALF DRIVE CHAIN
40510-KTS-900
ZA
ZA
ZA
ZA
F-21
1
3
COVER ASSY., RR. HANDLE
53204-KVR-C00
ZA
ZA
ZA
ZA
F-4
6
4
COVER SET, FR. TOP
64300-KVR-G00
ZA
ZC
ZB
ZD
F-30
3
5
COVER SET, L. BODY
64650-KVR-G00
ZA
ZC
ZB
ZD
F-14
5
6
COVER SET, L. MAIN PIPE SIDE
64250-KVR-C00
ZD
ZE
ZG
ZF
F-30
2
7
COVER SET, R. BODY
64600-KVR-G00
ZA
ZC
ZB
ZD
F-14
4
8
COVER SET, R. MAIN PIPE SIDE
64200-KVR-C00
ZD
ZE
ZG
ZF
F-30
1
9
COVER, FR. HANDLE
53205-KVR-C02
ZB
ZD
ZC
ZE
F-4
7
10
COVER, L. CENTER
64360-KVR-C00
ZA
ZA
ZA
ZA
F-14
3
11
COVER, MAIN PIPE
64320-KVR-C00
ZA
ZA
ZA
ZA
F-30
4
12
COVER, R. CENTER
64350-KVR-C00
ZA
ZA
ZA
ZA
F-14
1
13
COVER, R. SIDE
64351-KVR-C00
ZD
ZD
ZD
ZD
F-14
2
14
COVER, TAIL
83510-KVR-C00
ZB
ZD
ZC
ZE
F-14
6
15
FENDER A, FR.
61100-KVR-C00
ZC
ZD
ZA
ZE
F-6
3
16
FENDER SET, RR.
80200-KVR-C00
ZA
ZA
ZA
ZA
F-23
2
17
MARK, DRIVE CAUTION
87560-KTL-C40
ZA
ZA
ZA
ZA
F-31
6
18
MARK, HONDA
87120-KVR-G00
ZA
ZC
ZB
ZD
F-32
3
19
MARK, HONDA
87130-KVR-C00
ZD
ZE
ZF
ZG
F-32
4
20
MARK, HONDA
87140-KVR-C00
ZA
ZA
ZA
ZA
F-32
5
8
2009.11.10
E
B 9
NF1001SH (NF1001SHA)
MODEL
NF1001SHA
Pearl
Sigma silver
procyon black
metallic
COLOR
CODE
Bake red
metallic
Pearl
gemini blue
NH-A06P
NH-494M
R-283M
PB-354P
Basic part No.
NHA06
NH494
R283
PB354
Applicable model
Initial
applicable
model
Final
applicable
model
1
Applicable
block
No.
Ref.
No.
4
No.
Name of colored parts
21
PANEL COMP., RR. BRAKE
43100-KVR-C00
ZA
ZA
ZA
ZA
F-10
22
SHIELD, L. LEG
64440-KVR-C00
ZB
ZD
ZC
ZE
F-30
13
23
SHIELD, R. LEG
64430-KVR-C00
ZB
ZD
ZC
ZE
F-30
12
24
STRIPE, L. BODY COVER
87108-KVR-G00
ZA
ZC
ZB
ZD
F-32
2
25
STRIPE, R. BODY COVER
87107-KVR-G00
ZA
ZC
ZB
ZD
F-32
1
26
SWINGARM SUB ASSY., RR.
52200-KVR-C00
ZA
ZA
ZA
ZA
F-21
8
9
2009.11.10
E
B10
NF1003SH (NF1003SHA)
MODEL
1
NF1003SHA
Pearl
Sigma silver
procyon black
metallic
COLOR
CODE
No.
Name of colored parts
Bake red
metallic
Pearl
gemini blue
Applicable model
Applicable
block
No.
Ref.
No.
ZA
F-21
2
NH-A06P
NH-494M
R-283M
PB-354P
Basic part No.
NHA06
NH494
R283
PB354
ZA
ZA
Initial
applicable
model
Final
applicable
model
1
CASE, UNDER HALF DRIVE CHAIN
40520-KTS-900
ZA
2
CASE, UPPER HALF DRIVE CHAIN
40510-KTS-900
ZA
ZA
ZA
ZA
F-21
1
3
COVER ASSY., RR. HANDLE
53204-KVR-C00
ZA
ZA
ZA
ZA
F-4
6
4
COVER SET, FR. TOP
64300-KVR-G00
ZA
ZC
ZB
ZD
F-30
3
5
COVER SET, L. BODY
64650-KVR-G00
ZA
ZC
ZB
ZD
F-14
5
6
COVER SET, L. MAIN PIPE SIDE
64250-KVR-C00
ZD
ZE
ZG
ZF
F-30
2
7
COVER SET, R. BODY
64600-KVR-G00
ZA
ZC
ZB
ZD
F-14
4
8
COVER SET, R. MAIN PIPE SIDE
64200-KVR-C00
ZD
ZE
ZG
ZF
F-30
1
9
COVER, FR. HANDLE
53205-KVR-C02
ZB
ZD
ZC
ZE
F-4
7
10
COVER, L. CENTER
64360-KVR-C00
ZA
ZA
ZA
ZA
F-14
3
11
COVER, MAIN PIPE
64320-KVR-C00
ZA
ZA
ZA
ZA
F-30
4
12
COVER, R. CENTER
64350-KVR-C00
ZA
ZA
ZA
ZA
F-14
1
13
COVER, R. SIDE
64351-KVR-C00
ZD
ZD
ZD
ZD
F-14
2
14
COVER, TAIL
83510-KVR-C00
ZB
ZD
ZC
ZE
F-14
6
15
FENDER A, FR.
61100-KVR-C00
ZC
ZD
ZA
ZE
F-6
3
16
FENDER SET, RR.
80200-KVR-C00
ZA
ZA
ZA
ZA
F-23
2
17
MARK, DRIVE CAUTION
87560-KTL-C40
ZA
ZA
ZA
ZA
F-31
6
18
MARK, HONDA
87120-KVR-G00
ZA
ZC
ZB
ZD
F-32
3
19
MARK, HONDA
87130-KVR-C00
ZD
ZE
ZF
ZG
F-32
4
20
MARK, HONDA
87140-KVR-C00
ZA
ZA
ZA
ZA
F-32
5
21
PANEL COMP., RR. BRAKE
43100-KVR-C00
ZA
ZA
ZA
ZA
F-10
4
22
SHIELD, L. LEG
64440-KVR-C00
ZB
ZD
ZC
ZE
F-30
13
23
SHIELD, R. LEG
64430-KVR-C00
ZB
ZD
ZC
ZE
F-30
12
24
STRIPE, L. BODY COVER
87108-KVR-G00
ZA
ZC
ZB
ZD
F-32
2
25
STRIPE, R. BODY COVER
87107-KVR-G00
ZA
ZC
ZB
ZD
F-32
1
26
SWINGARM SUB ASSY., RR.
52200-KVR-C00
ZA
ZA
ZA
ZA
F-21
8
10
2009.11.10
E
B11
Fuel hose, general purpose hoses and vinyl hose
1
• The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
• When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
• The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.
Fuel hoses/Tubes
Fuel hoses/Tubes
Bulk part
Standard part No.
Bulk part No.
Inner
diameter
(mm)
95001-30xxx-2x
95001-30xxx-3x
95001-30xxx-4x
95001-30001-20M
95001-30001-30M
95001-30001-40M
95001-35001-50M
<95001-35003-50M>
95001-35001-60M
<95001-35003-60M>
95001-35001-60M
<95001-35003-60M>
95001-35001-50M
<95001-35003-50M>
95001-35001-60M
<95001-35003-60M>
95001-45001-50M
<95001-45003-50M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-45001-50M
<95001-45003-50M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-55001-50M
<95001-55003-50M>
<95001-55008-50M>
3.0
3.0
3.0
95001-35xxx-2x
95001-35xxx-3x
95001-35xxx-4x
95001-35xxx-5x
95001-35xxx-6x
95001-45xxx-2x
95001-45xxx-3x
95001-45xxx-4x
95001-45xxx-5x
95001-45xxx-6x
95001-55xxx-2x
3.5
3.5
3.5
3.5
3.5
4.5
4.5
4.5
4.5
4.5
5.5
Bulk part
Length
(m)
1
1
1
1
3
1
3
1
3
1
3
1
3
1
3
1
3
8
1
3
8
1
3
1
3
8
1
3
8
Standard part No.
95001-55xxx-3x
95001-55xxx-4x
95001-55xxx-5x
95001-55xxx-6x
95001-75xxx-2x
95001-75xxx-3x
95001-75xxx-4x
95001-75xxx-5x
95001-75xxx-6x
95001-80xxx-2x
95001-80xxx-3x
95001-80xxx-4x
95001-80xxx-5x
95001-80xxx-6x
Bulk part No.
95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-55001-50M
<95001-55003-50M>
<95001-55008-50M>
95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-75001-50M
<95001-75003-50M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-75001-50M
<95001-75003-50M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-80001-50M
95001-80001-60M
95001-80001-60M
95001-80001-50M
95001-80001-60M
Inner
diameter
(mm)
5.5
5.5
5.5
5.5
7.5
7.5
7.5
7.5
7.5
8.0
8.0
8.0
8.0
8.0
Length
(m)
1
3
8
1
3
8
1
3
8
1
3
8
1
3
1
3
8
1
3
8
1
3
1
3
8
1
1
1
1
1
11
2009.11.10
E
B12
Vinyl tube
Vinyl tube
Bulk part
1
Standard part
No.
Bulk part No.
Inner
Outer
dia- meter dia-meter
(mm)
(mm)
Vinyl tube
Bulk part
Length
(m)
Standard part
No.
Bulk part No.
Inner
Outer
dia- meter dia-meter
(mm)
(mm)
Bulk part
Length
(m)
95003-01001-60M
95003-01xxx-3x <95003-01003-60M>
2.9
6.8
1
3
95003-14001-10M
95003-14xxx-1x <95003-14003-10M>
6.0
9.0
1
3
95003-01001-60M
95003-01xxx-60 <95003-01003-60M>
2.9
6.8
1
3
95003-14001-10M
95003-14xxx-20 <95003-14003-10M>
6.0
9.0
1
3
95003-03001-60M
95003-03xxx-3x <95003-03003-60M>
3.0
6.0
1
3
95003-14001-60M
95003-14xxx-3x <95003-14003-60M>
6.0
9.0
1
3
95003-03001-60M
95003-03xxx-60 <95003-03003-60M>
3.0
6.0
1
3
95003-17001-10M
95003-17xxx-1x <95003-17003-10M>
7.0
9.0
1
3
95003-05001-60M
95003-05xxx-3x <95003-05003-60M>
<95003-05008-60M>
3.5
6.5
1
3
8
95003-19001-10M
95003-19xxx-1x <95003-19003-10M>
<95003-19008-10M>
7.0
11.0
1
3
8
6.5
1
3
8
95003-19001-10M
95003-19xxx-20 <95003-19003-10M>
<95003-19008-10M>
11.0
1
3
8
95003-19001-60M
95003-19xxx-3x <95003-19003-60M>
<95003-19008-60M>
7.0
11.0
1
3
8
7.0
11.0
1
3
8
9.0
1
3
9.0
1
3
12.0
1
3
95003-05001-60M
95003-05xxx-60 <95003-05003-60M>
<95003-05008-60M>
3.5
95003-07001-10M
95003-07xxx-1x <95003-07003-10M>
<95003-07008-10M>
4.0
7.0
1
3
8
95003-07001-10M
95003-07xxx-20 <95003-07003-10M>
<95003-07008-10M>
4.0
7.0
1
3
8
95003-19001-60M
95003-19xxx-60 <95003-19003-60M>
<95003-19008-60M>
7.0
1
3
8
95003-21001-10M
95003-21xxx-1x <95003-21003-10M>
7.0
Standard part
No.
Bulk part No.
Inner
Outer
dia- meter dia-meter
(mm)
(mm)
Length
(m)
95003-36001-10M
95003-36xxx-1x <95003-36003-10M>
<95003-36008-10M>
11.0
13.0
1
3
8
95003-36001-10M
95003-36xxx-20 <95003-36003-10M>
<95003-36008-10M>
11.0
13.0
1
3
8
95003-37001-60M
95003-37xxx-3x 95003-37003-60M>
11.0
15.0
1
3
95003-37001-60M
95003-37xxx-60 <95003-37003-60M>
11.0
15.0
1
3
95003-38001-10M
95003-38xxx-1x <95003-38003-10M>
12.0
13.0
1
3
95003-38001-10M
95003-38xxx-20 <95003-38003-10M>
12.0
13.0
1
3
95003-39001-10M
95003-39xxx-1x <95003-39003-10M>
12.0
14.0
1
3
95003-39001-10M
95003-39xxx-20 <95003-39003-10M>
12.0
14.0
1
3
95003-40001-10M
95003-40xxx-20 <95003-40003-10M>
12.0
16.0
1
3
95003-40001-60M
95003-40xxx-3x <95003-40003-60M>
12.0
16.0
1
3
95003-40001-60M
95003-40xxx-60 <95003-40003-60M>
12.0
16.0
1
3
95003-43001-10M
95003-43xxx-1x <95003-43003-10M>
<95003-43008-10M>
13.0
15.0
1
3
8
95003-43001-10M
95003-43xxx-20 <95003-43003-10M>
<95003-43008-10M>
13.0
15.0
1
3
8
95003-45001-10M
95003-45xxx-1x <95003-45003-10M>
<95003-45008-10M>
14.0
18.0
1
3
8
95003-07001-60M
95003-07xxx-3x <95003-07003-60M>
<95003-07008-60M>
4.0
95003-07001-60M
95003-07xxx-60 <95003-07003-60M>
<95003-07008-60M>
4.0
7.0
1
3
8
95003-07001-70M
95003-07xxx-7x <95003-07003-70M>
<95003-07008-70M>
4.0
7.0
1
3
8
95003-23001-10M
95003-23xxx-20 <95003-23003-10M>
8.0
12.0
1
3
95003-23001-60M
95003-23xxx-3x <95003-23003-60M>
<95003-23008-60M>
8.0
12.0
1
3
8
95003-23001-60M
95003-23xxx-60 <95003-23003-60M>
<95003-23008-60M>
8.0
12.0
1
3
8
95003-25001-10M
95003-25xxx-1x <95003-25003-10M>
9.0
11.0
1
3
95003-45001-10M
95003-45xxx-20 <95003-45003-10M>
<95003-45008-10M>
14.0
18.0
1
3
8
95003-25001-10M
95003-25xxx-20 <95003-25003-10M>
9.0
11.0
1
3
95003-50001-10M
95003-50xxx-1x <95003-50003-10M>
16.0
19.0
1
3
95003-25001-60M
95003-25xxx-3x <95003-25003-60M>
9.0
11.0
1
3
95003-50001-10M
95003-50xxx-20 <95003-50003-10M>
16.0
19.0
1
3
95003-25001-70M
<95003-25003-70M>
9.0
11.0
1
3
95003-50xxx-3x
95003-50001-60M
<95003-50003-60M>
16.0
19.0
1
3
95003-27001-10M
95003-27xxx-1x <95003-27003-10M>
9.0
13.0
1
3
95003-55001-10M
95003-55xxx-1x <95003-55003-10M>
17.5
20.5
1
3
95003-27001-10M
95003-27xxx-20 <95003-27003-10M>
9.0
13.0
1
3
95003-55001-10M
95003-55xxx-20 <95003-55003-10M>
17.5
20.5
1
3
95003-27001-60M
95003-27xxx-3x <95003-27003-60M>
9.0
13.0
1
3
95003-60001-10M
95003-60xxx-1x <95003-60003-10M>
22.0
27.0
1
3
95003-27001-60M
95003-27xxx-60 <95003-27003-60M>
9.0
13.0
1
3
95003-60001-10M
95003-60xxx-20 <95003-60003-10M>
22.0
27.0
1
3
95003-60001-60M
95003-60xxx-3x <95003-60003-60M>
22.0
27.0
1
3
95003-60001-60M
95003-60xxx-60 <95003-60003-60M>
22.0
27.0
1
3
95003-08001-10M
95003-08xxx-1x <95003-08003-10M>
<95003-08008-10M>
4.5
6.5
1
3
8
95003-09001-60M
95003-09xxx-3x <95003-09003-60M>
4.5
8.0
1
3
95003-09001-60M
95003-09xxx-60 <95003-09003-60M>
4.5
8.0
1
3
95003-10001-10M
95003-10xxx-1x <95003-10003-10M>
5.0
8.0
1
3
8.0
1
3
8.0
1
3
8.0
1
3
95003-10xxx-20 95003-10001-10M
<95003-10003-10M>
95003-10001-60M
95003-10xxx-3x <95003-10003-60M>
95003-10001-60M
95003-10xxx-60 <95003-10003-60M>
5.0
5.0
5.0
95003-11001-60M
95003-11xxx-3x <95003-11003-60M>
<95003-11008-60M>
5.0
9.0
1
3
8
95003-11001-60M
95003-11xxx-60 <95003-11003-60M>
<95003-11008-60M>
5.0
9.0
1
3
8
95003-12001-10M
95003-12xxx-1x <95003-12003-10M>
<95003-12008-10M>
5.0
7.0
1
3
8
95003-12001-10M
95003-12xxx-20 <95003-12003-10M>
<95003-12008-10M>
5.0
7.0
1
3
8
95003-21001-10M
95003-21xxx-20 <95003-21003-10M>
95003-23001-10M
95003-23xxx-1x <95003-23003-10M>
95003-25xxx-7x
8.0
8.0
8.0
95003-33001-10M
95003-33xxx-1x <95003-33003-10M>
10.0
14.0
1
3
95003-33001-10M
95003-33xxx-20 <95003-33003-10M>
10.0
14.0
1
3
12
2009.11.10
E
B13
General purpose hoses
General purpose hoses
Bulk part
Standard part No.
Bulk part No.
Inner
diameter
(mm)
95005-11xxx-3x
95005-11xxx-5x
95005-11001-30M
95005-11001-50M
95005-12001-10M
<95005-12003-10M>
95005-12001-20M
95005-12001-30M
95005-12001-50M
95005-14001-10M
95005-14001-20M
<95005-14003-20M>
95005-14001-30M
95005-14001-50M
95005-17001-10M
95005-17001-20M
95005-17001-30M
95005-17001-50M
95005-30001-30M
95005-30001-50M
95005-35001-10M
<95005-35003-10M>
<95005-35008-10M>
95005-35001-20M
95005-35001-30M
95005-35001-10M
<95005-35003-10M>
<95005-35008-10M>
95005-35001-50M
95005-45001-10M
<95005-45003-10M>
<95005-45008-10M>
95005-45001-20M
95005-45001-30M
11.0
11.0
95005-12xxx-1x
95005-12xxx-2x
95005-12xxx-3x
95005-12xxx-5x
95005-14xxx-1x
95005-14xxx-2x
95005-14xxx-3x
95005-14xxx-5x
95005-17xxx-1x
95005-17xxx-2x
95005-17xxx-3x
95005-17xxx-5x
95005-30xxx-3x
95005-30xxx-5x
95005-35xxx-1x
95005-35xxx-2x
95005-35xxx-3x
95005-35xxx-4x
95005-35xxx-5x
95005-45xxx-1x
95005-45xxx-2x
95005-45xxx-3x
12.0
12.0
12.0
12.0
14.0
14.0
14.0
14.0
17.0
17.0
17.0
17.0
3.0
3.0
3.5
3.5
3.5
3.5
3.5
4.5
4.5
4.5
1
Bulk part
Length
(m)
1
1
1
3
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
3
8
1
1
1
3
8
1
1
3
8
1
1
Standard part No.
95005-45xxx-4x
95005-45xxx-5x
95005-50xxx-3x
95005-50xxx-5x
95005-55xxx-1x
95005-55xxx-2x
95005-55xxx-4x
95005-65xxx-1x
95005-65xxx-2x
95005-70xxx-3x
95005-70xxx-5x
95005-75xxx-1x
95005-75xxx-2x
95005-80xxx-1x
95005-80xxx-2x
95005-80xxx-3x
95005-80xxx-5x
95005-91xxx-3x
95005-91xxx-5x
95005-92xxx-3x
95005-92xxx-5x
Bulk part No.
95005-45001-10M
<95005-45003-10M>
<95005-45008-10M>
95005-45001-50M
95005-50001-30M
<95005-50003-30M>
95005-50001-50M
95005-55001-10M
<95005-55003-10M>
<95005-55008-10M>
95005-55001-20M
<95005-55003-20M>
95005-55001-10M
<95005-55003-10M>
<95005-55008-10M>
95005-65001-10M
<95005-65003-10M>
95005-65001-20M
95005-70001-30M
<95005-70003-30M>
95005-70001-50M
95005-75001-10M
<95005-75003-10M>
95005-75001-20M
95005-80001-10M
<95005-80003-10M>
95005-80001-20M
95005-80001-30M
95005-80001-50M
95005-91001-30M
95005-91001-50M
95005-92001-30M
95005-92001-50M
Inner
diameter
(mm)
4.5
4.5
5.0
5.0
5.3
5.3
5.3
6.5
6.5
7.0
7.0
7.3
7.3
8.0
8.0
8.0
8.0
12.0
12.0
12.0
12.0
Length
(m)
1
3
8
1
1
3
1
1
3
8
1
3
1
3
8
1
3
1
1
3
1
1
3
1
1
3
1
1
1
1
1
1
1
NOTE: X is displayed to represent the omitted numerals and letters of the
roman alphabet.
CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.
13
2009.11.10
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B14
• Bulk part number of fuel hose, general purpose hose and vinyl hose.
1
(Example)
95001-75001-50M
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)
• Indicates number mark or change sequence, however, the code for the bulk part must be strictly
0 (zero).
Types of code:
• Fuel hose 2: Red outside braid
(3 mm inside dia. only)
5: Black inside braid
3: Red (3 mm inside dia. only)
4: Ash gray with red stripe
(3 mm inside dia. only)
6: Black
• Vinyl hose 1: Clear
2: Black
3: Light red
6: Light red
7: Pale black
• General hose 1: Ash gray
2: Ash gray
3: Black
5: Black
Lengths: 001: 1 m (standard)
003: 3 m
008: 8 m
I.D code: (fuel hose and general purpose hose)
30: 3.0 mm
11: 11 mm
35: 3.5 mm
91: 12 mm (outside dia. 15) mm
45: 4.5 mm
92: 12 mm (outside dia. 16) mm
50: 5.0 mm
12: 12 mm (outside dia. 17) mm
55: 5.3 mm, 5.5 mm
14: 14 mm
65: 6.5 mm
17: 17 mm
70: 7.0 mm
75: 7.3 mm, 7.5 mm
80: 8.0 mm
ID./OD. code: (vinyl hose)
01: ID. 2.9, OD. 6.8 mm
03: ID. 3.0, OD. 6.0 mm
05: ID. 3.5, OD. 6.5 mm
07: ID. 4.0, OD. 7.0 mm
08: ID. 4.5, OD. 6.5 mm
09: ID. 4.5, OD. 8.0 mm
12: ID. 5.0, OD. 7.0 mm
10: ID. 5.0, OD. 8.0 mm
11: ID. 5.0, OD. 9.0 mm
14: ID. 6.0,
17: ID. 7.0,
19: ID. 7.0,
21: ID. 8.0,
23: ID. 8.0,
25: ID. 9.0,
27: ID. 9.0,
33: ID. 10.0,
36: ID. 11.0,
OD. 9.0 mm
OD. 9.0 mm
OD. 11.0 mm
OD. 9.0 mm
OD. 12.0 mm
OD. 11.0 mm
OD. 13.0 mm
OD. 14.0 mm
OD. 13.0 mm
Hose type: 1: Fuel hose
3: Vinyl hose
5: General hose
14
2009.11.10
E
37: ID. 11.0,
38: ID. 12.0,
39: ID. 12.0,
40: ID. 12.0,
43: ID. 13.0,
45: ID. 14.0,
50: ID. 16.0,
55: ID. 17.5,
60: ID. 22.0,
OD. 15.0 mm
OD. 13.0 mm
OD. 14.0 mm
OD. 16.0 mm
OD. 15.0 mm
OD. 18.0 mm
OD. 19.0 mm
OD. 20.5 mm
OD. 27.0 mm
B15
Editorial style
FLAT RATE SERVICE TIME
Flat rate service time (FRT) means the standard time required to
service a MC, which is listed in this manual to help the dealers
control the actual working process and calculate the service charge
by using it as a guide.
The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
representative service items not using repair parts (removal/
installation, adjustment, inspection/measuring, and other work) are
listed collectively in the list in the preface, classified according to the
work.
FRT setting system
FRT setting standard
Net service time
Removal, Disassembly/reassembly, Installation
Inspection, Measurement, Adjustment, Confirmation
Diagnosis/troubleshooting (Electric system)
Completion inspection
1
• Decimal system (in unit of 0.1) is adopted to set FRT as it is
convenient to calculate the wage.
Example: (0.1) 6 minutes, (0.2) 12 minutes
[Labor cost per hour] x [FRT] = [Wage]
• FRT is set with a hand tool.
• Service items and FRT can be subject to change depending on
development of tools and service equipment and improvement in
service procedure.
Float time
Preparation
(Process check, Confirmation arrangement for
necessary tools)
Related work (Transfer of vehicles)
* Float time is set by multiplying the net service time by a given
coefficient.
15
2009.11.10
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B16
1
Work procedure
Service item whose FRT is not presented
• As the work procedure is set with the work time according to the
method in the separate Service Manual, refer to this Manual as
required.
• Work methods permitting servicing in the shortest time still
permitting assurance of safe work and product warranty are used
for the setting of service items not listed in the Service Manual.
• Work basically is to be performed by one person, and when two or
more people are required, setting is done as the total time for the
number of people.
• The set value for the technological level of the workers uses a
person with three years of experience in the repair of Honda
vehicles as the standard.
• Special tools and service equipment used to set FRT are those
specified or recommended in Service Manual.
• Accessories and service parts that are not listed to use in this
manual.
• Locations with little aging deterioration or breakage during normal
use.
• Service work that can be finished by one touch.
• Service work that is seldom done (i.e. extremely small causes of
trouble and service frequency).
* When FRT is not presented, please calculate wages based on appropriate actual work time
Operation not included of FRT
• Oil and coolant water draining, Waiting time for warming up
operation and etc..
• Additional operation that involves removal/installation of standard
exterior equipment.
• Indirect time spent for service by visiting the customer, trade-in,
and delivery of a MC.
• Indirect time required for ordering and delivery of parts.
• Cost for grease, adhesive agent, etc. used for service work.
16
2009.11.10
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C 1
Explanation of FRT by using an example
(The example may differ from the actual presented items)
Ref.
No.
L.O.N.
(Relative ref. Number)
Description
F.R.T.
Indicating a reference No. whose operation and time are
the same as FRT4.5 for the camshaft.
4.5
(The application range is limited to the service items
without an LON setting within a same block.)
(1, 3, 4, 7)
2
Indicating work contents that are included in the service
item.
111118
CAMSHAFT • • • • • • • • • • • • • •
111118A
• Includes: Valve clearance adjustment
Replace rocker arm add
• • • • • • • • • • • • • • • • • • • • • • • • • 1.0
Reference No. of the illustration of part that shows location
of the replacement work.
FRT is an abbreviation of Flat Rate Time indicating the
standard service time required for the replacement.
1
How to refer to the service item by using the sample
(camshaft replacement)
Open to the page of the block where the camshaft's
spare part illustration is shown.
Look for the camshaft illustration, and refer to the service item and FRT that agree with the reference No.
LON is an abbreviation of Labor Operation Number, and it
is a classification of the service items by the work unit code.
The same operation code is used regardless of the models.
Standard operation is indicated with 6 digits code, and
additional operation is indicated with 7 digits code.
Indicating the camshaft replacement and FRT4.5.
Indicating FRT1.0 that will be added when additional
operation (replace rocker arm) is done in association with
camshaft replacement.
17
2009.11.10
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C 2
Indication mark for the listing of service items that continues to
the following page
1
Ref.
L.O.N.
No.
2
111118
1
(Relative ref. Number)
•
•
Code
•
•
•
1
Engine
2
Transmission
3
Fuel & Exhaust
4
Frame & Body
5
Steering/Suspension
6
Electrical
7
Wheels/Brakes
8
Controls/instrument
9
-
0
-
Indication of the block with no setting of FRT
L.O.N.
(Relative ref. Number)
F.R.T.
Description
NO INFORMATION • • • • • • • • • • • • • • • • • • •
• LON code system
1
11
1
18
A
a
b
c
d
e
A
c
•
Mark indicated at the last line.
No.
18
a) Category codes and classification
CAMSHAFT • • • • • • • • • • • • • • • 4.5
+
Ref.
1
a
F.R.T.
Description
11
Category
c) Operation codes and classification
Code
Operation category
1
Replace, Removal/Installation, Change
a) Category code..................... Engine
2
Overhaul
b) Location/function code ........ Engine upper
3
Adjust, Balance
c) Operation code.................... Replace
4
(Paint-related work: Top-coat)
d) Operation sequence number (Unit code can be shown
with alphabet)
......................... camshaft
(No regular rule of code)
5
Test, Inspect/diagnose, Measurment, Check
6
(Overhaul-related work: Rebore)
7
(Overhaul-related work: Reseal)
8
(Resurface)
9
(Paint-related work: Refinish)
0
Repair, Cleaning, Air bleeding
e) Additional code ................... replace rocker arm
(No regular rule of code)
18
2009.11.10
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C 3
Major service items without using spare parts
(1) Removal/Installation, (2) Adjustment,
(3) Inspection/Measurement, (4) Overhaul, (5) Other work
1
E: Engine, F: Frame
* OPERATIONS OTHER THAN REPLACING PARTS
(1) Removal and installation
Set for the configuration with the parts removed from the vehicle.
LON
1101E5
E
1111K0
3111D6
1101E6
DESCRIPTION
TILTING ENGINE ASSEMBLYREMOVAL/INSTALLATION
INCLUDES: All necessary adjustment
CYLINDER HEAD ASSEMBLYREMOVAL/INSTALLATION
CARBURETOR ASSEMBLYREMOVAL/INSTALLATION
CRANKCASE SEPARATION
INCLUDES: Engine removal and installation
(3) Inspection, Measurement
FRT
1.5
LON
DESCRIPTION
FRT
1115A0
COMPRESSION PRESSURE-MEASUREMENT
0.1
3115A0
CARBURETOR FLOAT LEVELMEASUREMENT
0.6
6145A0
IGNITION TIMING-INSPECTION
0.2
1135A0
ENGINE OIL-INSPECTION
EXCLUDES: Oil change
0.1
7115A0
BRAKE OPERATION-TEST
0.1
6105A0
BATTERY-CHECKING OF ELECTROLYTE
LEVEL & CHARGE
0.2
E
1.1
0.4
3.9
F
(2) Adjustment
LON
DESCRIPTION
FRT
3113A0
CARBURETOR IDLE-ADJUSTMENT
0.1
2123A0
CLUTCH-ADJUSTMENT
0.1
6143A1
SPARK PLUG-ADJUSTMENT/CLEANING
0.1
1113A0
VALVE CLEARANCE-ADJUSTMENT
NOTE: For 1 vehicle
0.4
6163A0
HEADLIGHT-AIMING
0.1
2133A0
DRIVE CHAIN-ADJUSTMENT
0.1
(4) Overhaul
Work condition: The required Measurements, inspections,
adjustments, and cleaning/washing of each part are performed,
including the main body removal/installation work and the
replacement of defective parts.
E
F
7113A0
7113A1
3113A3
FRONT BRAKE-ADJUSTMENT
EXCLUDES: Front brake shoe adjustment
REAR BRAKE-ADJUSTMENT
EXCLUDES: Rear brake shoe adjustment
THROTTLE OPERATION-ADJUSTMENT
LON
E
311200
DESCRIPTION
CARBURETOR-OVERHAUL
INCLUDES: All necessary adjustment
FRT
0.8
(5) Other work
LON
DESCRIPTION
FRT
0.1
0.1
E
1130A1
OIL FILTER SCREEN-CLEANING
0.6
F
3120A0
CLEANER ELEMENT-CLEANING
0.2
0.1
19
2009.11.10
E
ENGINE GROUP
E-1
D 1
E-2
CYLINDER HEAD COVER
C 4
D 2
E-3
CYLINDER HEAD
D 3
CAMSHAFT/VALVE
2
E-4
D 4
E-5
CAM CHAIN/TENSIONER
E-7
D 7
ONE WAY CLUTCH
D 5
E-6
CYLINDER
E-8
D 8
CLUTCH
E-9
D 9
OIL PUMP
20
2009.11.10
D 6
RIGHT CRANKCASE COVER
E
C 5
ENGINE GROUP
E-10
D10
E-11
LEFT CRANKCASE COVER
D11
E-12
GENERATOR
D12
STARTING CLUTCH
2
E-13
D13
E-14
STARTER MOTOR
E-16
D16
TRANSMISSION
D14
E-15
CRANKCASE
D15
CRANKSHAFT/PISTON
E-17
E 2
GEARSHIFT DRUM
E-18
E 3
KICK STARTER SPINDLE
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E
ENGINE GROUP
E-19
E 4
CARBURETOR
2
22
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C 6
FRAME GROUP
F-1
F 1
F-2
HEADLIGHT
F-4
C 7
F 2
F-3
METER
F 4
F-5
HANDLE PIPE
F 3
HANDLE LEVER/SWITCH/CABLE
F 5
F-6
STEERING STEM
F 6
FRONT FENDER
3
F-7
F 7
FRONT FORK
F-8
F 8
FRONT BRAKE PANEL
F-9
F 9
FRONT WHEEL(1SH)
23
2009.11.10
E
C 8
FRAME GROUP
F-9-1
F10
F-10
FRONT WHEEL(3SH)
F-11-1
F11
F-11
REAR BRAKE PANEL
F14
F-12
REAR WHEEL(3SH)
F12
REAR WHEEL(1SH)
F15
F-13
FUEL TANK
F16
SEAT
3
F-14
G 1
BODY COVER
F-15
G 3
AIR CLEANER
G 4
AIR SUCTION VALVE
24
2009.11.10
F-16
E
C 9
FRAME GROUP
F-17
G 5
F-18
EXHAUST MUFFLER
F-20
G 6
F-19
PEDAL/KICK STARTER ARM
G 8
F-21
STAND
G 7
STEP
G 9
F-22
SWINGARM
G10
REAR CUSHION
3
F-23
G11
REAR FENDER
F-24
G12
WINKER
F-25
G13
TAILLIGHT
25
2009.11.10
E
C10
FRAME GROUP
F-26
G14
F-27
BATTERY
F-29
G15
H 1
TOOLS
F-30
H 2
MAIN PIPE COVER
H 5
MARK/STRIPE
26
2009.11.10
G16
FRAME BODY
3
F-32
F-28
WIRE HARNESS
E
F-31
H 4
CAUTION LABEL
E-1
D 1
CYLINDER HEAD COVER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1
(5)
1111C4 COVER, CYLINDER HEAD •••••••••
2
(6)
1111D1 COVER, CYLINDER HEAD SIDE
:RIGHT ••••••••••••••••••••••
3
(7)
1111D0 COVER, CYLINDER HEAD SIDE
:LEFT •••••••••••••••••••••••
1111Y5 COVER, CYLINDER HEAD SIDE
:BOTH •••••••••••••••••••••••
15 614130 PLUG, SPARK ••••••••••••••••••
F.R.T.
0.4
0.4
0.3
0.4
0.1
2
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
12301-KVR-C00
12331-KVR-C00
12341-KVR-C00
12361-035-000
12391-KVR-C00
COVER, CYLINDER HEAD ••••••••
COVER, R. CYLINDER HEAD SIDE
COVER, L. CYLINDER HEAD SIDE
CAP, TAPPET ADJUSTING HOLE ••
GASKET, CYLINDER HEAD COVER •
1
1
1
2
1
6 12394-KVR-C00
7 12395-KVR-C00
8 90201-KVR-C00
9 90442-GF6-010
10 90443-GF6-010
11
12
13
14
15
90463-KRM-840
91302-KEV-900
95701-06110-00
96001-06020-00
98056-56718
98056-57718
GASKET, R. CYLINDER HEAD SIDE
COVER
GASKET, L. CYLINDER HEAD SIDE
COVER
NUT, CAP, 7MM •••••••••••••••
WASHER, SEALING, 7MM ••••••••
WASHER A, SEALING, 7MM ••••••
1
4
3
1
WASHER, SEALING, 6.2X12X1.2 •
O-RING, 30.8X3 ••••••••••••••
BOLT, FLANGE, 6X110 •••••••••
BOLT, FLANGE, 6X20 ••••••••••
PLUG, SPARK (CR6HSA)(NGK) •••
PLUG, SPARK (CR7HSA)(NGK) •••
1
2
1
2
1
(1)
Serial No.
Parts catalogue code
1
27
2009.11.10
E
E-2
D 2
CYLINDER HEAD
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 111106 HEAD, CYLINDER •••••••••••••••
.INCLUDES: Valve adjust and
reface
2
(12)
1111L9 GUIDE, INTAKE VALVE(ONE) •••••
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
3
(12)
1111M0 GUIDE, EXHAUST VALVE(ONE) ••••
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
1111M9 GUIDE, VALVE :FOR 1 VEHICLE ••
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
4 111115 GASKET, CYLINDER HEAD ••••••••
5
(11)
311131 INSULATOR, THROTTLE BODY/
CARBURETOR ••••••••••••••••••
6
(14)
111107 MANIFOLD, INTAKE •••••••••••••
2
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
12200-KVR-G00
12237-GB4-305
12245-GB4-305
12250-GF6-003
16211-KVR-C00
HEAD COMP., CYLINDER ••••••••
GUIDE, IN. VALVE (O.S.) •••••
GUIDE, EX. VALVE (O.S.) •••••
GASKET ASSY., CYLINDER HEAD •
INSULATOR, CARBURETOR •••••••
1
1
1
1
1
6
7
8
9
10
17110-KVR-C00
90004-GHB-680
90033-041-020
90081-GFP-900
90602-GB0-911
PIPE COMP., INLET •••••••••••
BOLT, FLANGE, 6X28(NSHF) ••••
BOLT, STUD, 6X32 ••••••••••••
BOLT, SOCKET FLANGE, 6X23 •••
COLLAR, 9.5MM •••••••••••••••
1
2
2
1
1
11
12
13
14
15
91304-KVR-C00
91305-028-000
91306-KVR-C00
91313-KVR-C00
95701-06025-00
O-RING, 25X2.4 ••••••••••••••
O-RING, 9X1.6 •••••••••••••••
GASKET, RUBBER, 9MM •••••••••
O-RING, 27X2.0 ••••••••••••••
BOLT, FLANGE, 6X25 ••••••••••
1
2
1
1
2
Serial No.
Parts catalogue code
28
2009.11.10
E
F.R.T.
2.0
2.0
2.0
2.3
1.1
0.4
0.7
E-3
D 3
CAMSHAFT/VALVE
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
2 111118 CAMSHAFT •••••••••••••••••••••
.INCLUDES: Valve adjustment
3
(4)
1111K8 ARM, INTAKE VALVE ROCKER(ONE)
.INCLUDES: Valve adjustment
1111K9 ARM, EXHAUST VALVE ROCKER(ONE)
.INCLUDES: Valve adjustment
1111L8 ARM, VALVE ROCKER
:FOR 1 VEHICLE ••••••••••••••
.INCLUDES: Valve adjustment
5 1111N0 VALVE, INTAKE(ONE) •••••••••••
.INCLUDES: Refacing
6 1111N1 VALVE, EXHAUST(ONE) ••••••••••
.INCLUDES: Refacing
1111P0 VALVE :FOR 1 VEHICLE •••••••••
.INCLUDES: Refacing
7
(1,8,9,10,11)
1111P2 SPRING AND/OR STEM SEAL,
INTAKE VALVE(ONE) •••••••••••
1111P3 SPRING AND/OR STEM SEAL,
EXHAUST VALVE(ONE) ••••••••••
1111Q2 SPRING AND/OR STEM SEAL,
VALVE :FOR 1 VEHICLE ••••••••
F.R.T.
0.8
1.3
1.3
1.3
1.6
1.6
1.8
2
1.4
1.4
1.5
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
12209-GB4-682
14100-KVR-C00
14431-KVR-C00
14451-KVR-C00
14711-GN5-913
SEAL, VALVE STEM (ARAI) •••••
CAMSHAFT COMP. ••••••••••••••
ARM, VALVE ROCKER •••••••••••
SHAFT, ROCKER ARM •••••••••••
VALVE, IN. ••••••••••••••••••
2
1
2
2
1
6
7
8
9
10
14721-KVR-C00
14751-GBG-900
14761-GBG-900
14771-KVR-C00
14775-KVR-C00
VALVE, EX. ••••••••••••••••••
SPRING, VALVE OUTER •••••••••
SPRING, VALVE INNER •••••••••
RETAINER, VALVE SPRING ••••••
SEAT, VALVE SPRING OUTER ••••
1
2
2
2
2
11
12
13
14
14781-MA6-000
90012-KVR-C00
90206-KVR-C00
90702-KVR-C00
COTTER, VALVE •••••••••••••••
SCREW, TAPPET ADJUSTING •••••
NUT, TAPPET ADJUSTING •••••••
DOWEL PIN, SPECIAL, 8X12 ••••
4
2
2
1
Serial No.
Parts catalogue code
29
2009.11.10
E
E-4
D 4
CAM CHAIN/TENSIONER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1
2
3
4
7
1111Q4
110140
111151
111148
1111Q3
9 1111G4
11 1111J0
12 1111V3
SPROCKET, CAM ••••••••••••••••
CHAIN, CAM •••••••••••••••••••
ARM, CAM CHAIN TENSIONER •••••
ROLLER(S), CAM CHAIN TENSIONER
(6,8)
ROD, CAM CHAIN TENSIONER PUSH
ROLLER, CAM CHAIN GUIDE ••••••
SPROCKET, CAM CHAIN GUIDE ••••
.INCLUDES: Engine removal and
installation
BOLT, CAM CHAIN GUIDE ROLLER •
.INCLUDES: Engine removal and
installation
2
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
14321-KVR-C00
14401-KVR-C00
14500-KVR-C00
14502-086-000
14531-KVR-C00
SPROCKET, CAM (28T) •••••••••
CHAIN, CAM (84L) ••••••••••••
ARM COMP., CAM CHAIN TENSIONER
ROLLER, CAM CHAIN TENSIONER •
PIVOT, CAM CHAIN TENSIONER ••
1
1
1
1
1
6
7
8
9
10
14541-KVR-C00
14550-KVR-C00
14566-KVR-C00
14610-086-010
14615-KVR-C00
SPRING, TENSIONER •••••••••••
ROD COMP., TENSIONER PUSH •••
HEAD, TENSIONER PUSH ROD ••••
ROLLER COMP., CAM CHAIN GUIDE
PIN, GUIDE ROLLER •••••••••••
1
1
1
1
1
11 14670-KVR-C00
12 14675-KVR-C00
13 90081-KVR-C00
14 90083-KTT-900
15 90441-KVR-C00
SPROCKET COMP., CAM CHAIN
GUIDE (25T)
SPINDLE, CAM CHAIN GUIDE
SPROCKET
BOLT, SEALING, 14MM •••••••••
BOLT, KNOCK, 5MM ••••••••••••
WASHER, SEALING, 14MM •••••••
16 90463-KRM-840 WASHER, SEALING, 6.2X12X1.2 •
17 90475-KWB-600 WASHER, 8MM •••••••••••••••••
18 95701-06018-00 BOLT, FLANGE, 6X18 ••••••••••
Serial No.
Parts catalogue code
1
1
1
2
1
1
1
1
30
2009.11.10
E
F.R.T.
0.6
1.9
0.9
0.9
0.3
1.2
4.1
4.1
E-5
D 5
CYLINDER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 1111A5 CYLINDER •••••••••••••••••••••
2 111102 GASKET, CYLINDER •••••••••••••
F.R.T.
1.4
1.3
2
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
12101-KVR-C00
12191-KVR-C00
90081-GFP-900
90603-GB0-911
90701-KVR-C00
CYLINDER ••••••••••••••••••••
GASKET, CYLINDER ••••••••••••
BOLT, SOCKET FLANGE, 6X23 •••
COLLAR, 14.8MM ••••••••••••••
DOWEL PIN, SPECIAL, 8X14 ••••
1
1
1
1
4
6 91303-035-000
7 91311-KVR-C00
PACKING, RUBBER, 16MM •••••••
O-RING, 14.5MM ••••••••••••••
1
1
Serial No.
Parts catalogue code
31
2009.11.10
E
E-6
D 6
RIGHT CRANKCASE COVER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1
2
4
5
6
7
11
110159
110158
2121A7
2121A9
2121C5
2121E3
112105
COVER, CRANKCASE :RIGHT ••••••
GASKET, CRANKCASE COVER :RIGHT
LEVER, CLUTCH ••••••••••••••••
PLATE, CLUTCH CAM ••••••••••••
PLATE, CLUTCH CAM LIFTER •••••
SCREW, CLUTCH ADJUSTING ••••••
OIL SEAL, KICK STARTER SPINDLE
2
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
11330-KVR-C00
11394-KVR-C00
15651-KVR-650
22810-KVR-C00
22823-KVR-C00
COVER COMP., R. CRANKCASE •••
GASKET, R. CRANKCASE COVER ••
GAUGE, OIL LEVEL ••••••••••••
LEVER COMP., CLUTCH •••••••••
PLATE, CLUTCH LIFTER CAM ••••
1
1
1
1
1
6
7
8
9
10
22840-KVR-C00
22846-KVR-C00
32921-KVR-G00
90485-KVR-C00
90702-KVR-C00
LIFTER COMP., CLUTCH ••••••••
BOLT, CLUTCH ADJUSTING ••••••
CLIP, HIGH TENSION CORD •••••
WASHER, 8MM •••••••••••••••••
DOWEL PIN, SPECIAL, 8X12 ••••
1
1
1
1
2
11
12
13
14
15
91202-KVR-C01
91307-KRM-840
91312-KVR-C00
94030-08000
96001-06040-00
OIL SEAL, 13.8X24X5 •••••••••
O-RING, 18X3 ••••••••••••••••
O-RING, 8MM •••••••••••••••••
NUT, HEX., 8MM ••••••••••••••
BOLT, FLANGE, 6X40 ••••••••••
1
1
1
1
5
16 96001-06065-00 BOLT, FLANGE, 6X65 ••••••••••
17 96001-06080-00 BOLT, FLANGE, 6X80 ••••••••••
1
2
Serial No.
Parts catalogue code
32
2009.11.10
E
F.R.T.
0.8
0.6
0.7
0.6
0.7
0.7
0.6
E-7
D 7
ONE WAY CLUTCH
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1
3
5
7
8
(2)
2121D8 COVER,
(6,9)
2121A6 WEIGHT
2121A2 PLATE,
2121D9 OUTER,
(4,18)
2121D7 INNER,
F.R.T.
OIL FILTER ••••••••••••
0.7
SET, CLUTCH •••••••••••
CLUTCH DRIVE ••••••••••
PRIMARY CLUTCH ••••••••
1.0
1.0
1.0
ONE-WAY CLUTCH ••••••••
1.0
2
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
15431-KVR-C00
15439-KVR-C00
22535-KVR-C00
22606-KVR-C00
22610-KVR-C00
COVER, OIL FILTER •••••••••••
GASKET, OIL FILTER ••••••••••
WEIGHT SET, PRIMARY CLUTCH ••
SPRING, ONE WAY RETAINER ••••
PLATE COMP., PRIMARY DRIVE ••
1
1
1
6
1
6
7
8
9
10
22641-GN8-920
22660-KVR-C00
22670-KVR-C00
22804-GB2-000
90231-198-010
SPRING, PRIMARY CLUTCH ••••••
OUTER ASSY., PRIMARY CLUTCH •
INNER COMP., ONE-WAY CLUTCH •
RUBBER, CLUTCH DAMPER •••••••
NUT B, LOCK, 14MM •••••••••••
3
1
1
3
1
11
12
13
14
15
90401-KVR-C00
90431-KVR-C00
90432-KVR-C00
90442-GN5-910
90453-KVR-C00
WASHER, 30X45X0.8 •••••••••••
WASHER, LOCK ••••••••••••••••
WASHER B, LOCK ••••••••••••••
WASHER, THRUST, 8MM •••••••••
WASHER, THRUST, 19X28X1.5 •••
1
1
1
3
1
16
17
18
19
90455-KVR-C00
90605-166-720
91106-KVR-C00
93500-05008-0A
CIRCLIP, INTERNAL, 45MM •••••
CIRCLIP, 7MM ••••••••••••••••
ROLLER, 5X8 •••••••••••••••••
SCREW, PAN, 5X8 •••••••••••••
1
3
6
3
Serial No.
Parts catalogue code
33
2009.11.10
E
E-8
D 8
CLUTCH
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 1131B9 SEPARATOR, OIL •••••••••••••••
2 2121A0 OUTER, CLUTCH ••••••••••••••••
3 212112 CENTER, CLUTCH •••••••••••••••
4
(5)
2121A1 DISC, CLUTCH FRICTION ••••••••
.NOTE: Same time for two units
or more
6 2121A3 PLATE, CLUTCH PRESSURE •••••••
7 2121A4 PLATE, CLUTCH LIFTER •••••••••
8 212107 SPRING, CLUTCH •••••••••••••••
.NOTE: Same time for two units
or more
17 2121B4 BEARING, CLUTCH LIFTER •••••••
2
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
15661-KVR-C00
22110-KVR-C00
22120-GN5-910
22201-KVR-C01
22311-107-000
PLATE COMP., OIL SEPARATE •••
OUTER COMP., CLUTCH (69T) •••
CENTER COMP., CLUTCH ••••••••
DISK, CLUTCH FRICTION •••••••
PLATE, CLUTCH •••••••••••••••
1
1
1
4
3
6
7
8
9
10
22350-115-020
22361-GN8-920
22401-KVR-C00
23112-KVR-C00
23216-GN5-910
PLATE, CLUTCH PRESSURE ••••••
PLATE, CLUTCH LIFTER ••••••••
SPRING, CLUTCH ••••••••••••••
COLLAR, CENTER CLUTCH •••••••
COLLAR, DISTANCE ••••••••••••
1
1
4
1
1
11
12
13
14
15
23217-KVR-C00
90050-357-000
90231-KVR-C00
90432-KVR-C00
90462-KVR-C00
SET RING, 17MM ••••••••••••••
BOLT, SPECIAL FLANGE, 6X22 ••
NUT, LOCK, 14MM •••••••••••••
WASHER B, LOCK ••••••••••••••
WASHER B, SPLINE, 17MM ••••••
1
4
1
1
1
16 96001-06020-00 BOLT, FLANGE, 6X20 ••••••••••
17 96100-60000-00 BEARING, RADIAL BALL, 6000 ••
2
1
Serial No.
Parts catalogue code
34
2009.11.10
E
F.R.T.
1.0
1.2
1.2
1.2
1.2
1.0
1.0
0.7
E-9
D 9
OIL PUMP
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1
(2)
113105 PUMP ASSY., OIL ••••••••••••••
6 1131B5 SCREEN, OIL FILTER •••••••••••
F.R.T.
1.2
0.6
2
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
15100-KVR-C00
15119-178-000
15331-KVR-C00
15332-KVR-C00
15384-KVR-C00
PUMP ASSY., OIL •••••••••••••
GASKET, OIL PUMP BODY •••••••
ROTOR, OIL PUMP INNER •••••••
ROTOR, OIL PUMP OUTER •••••••
PIVOT, OIL PUMP •••••••••••••
1
1
1
1
1
6
7
8
9
15421-KSP-910
93500-05010-0A
95701-06018-00
95701-06025-00
SCREEN, OIL FILTER ••••••••••
SCREW, PAN, 5X10 ••••••••••••
BOLT, FLANGE, 6X18 ••••••••••
BOLT, FLANGE, 6X25 ••••••••••
1
3
2
1
Serial No.
Parts catalogue code
35
2009.11.10
E
E-10
D10
LEFT CRANKCASE COVER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1
2
3
6
1101A6
1101B0
1101A3
615126
COVER, CRANKCASE :LEFT •••••••
COVER, CRANKCASE :LEFT REAR ••
GASKET, CRANKCASE COVER :LEFT
SWITCH, GEAR POSITION ••••••••
2
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
11341-KVR-C00
11360-KVR-C00
11395-KVR-C00
16106-KVR-C00
32961-KVR-C00
COVER, L. CRANKCASE •••••••••
COVER, L. RR. CRANKCASE •••••
GASKET, L. CRANKCASE COVER ••
CLIP, TUBE ••••••••••••••••••
CLAMPER, A.C. GENERATOR CORD
1
1
1
1
1
6
7
8
9
10
35759-KVR-C01
90084-KVR-650
90087-KVR-650
90702-KVR-C00
91308-KVR-C00
SWITCH ASSY., CHANGE ••••••••
CAP, A.C. GENERATOR •••••••••
CAP, 30MM •••••••••••••••••••
DOWEL PIN, SPECIAL, 8X12 ••••
O-RING, 13.8X2.5 ••••••••••••
1
1
1
2
1
11
12
13
14
15
91309-KVR-C00
96001-06012-00
96001-06016-00
96001-06028-00
96001-06032-00
O-RING, 27X2 ••••••••••••••••
BOLT, FLANGE, 6X12 ••••••••••
BOLT, FLANGE, 6X16 ••••••••••
BOLT, FLANGE, 6X28 ••••••••••
BOLT, FLANGE, 6X32 ••••••••••
1
1
1
2
2
16 96001-06050-00 BOLT, FLANGE, 6X50 ••••••••••
17 96001-06070-00 BOLT, FLANGE, 6X70 ••••••••••
1
1
Serial No.
Parts catalogue code
36
2009.11.10
E
F.R.T.
0.6
0.1
0.5
0.6
E-11
D11
GENERATOR
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 613105 ROTOR OR FLYWHEEL ••••••••••••
2 6131A3 STATOR •••••••••••••••••••••••
F.R.T.
0.7
0.7
2
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
31110-KVR-G01
31120-KVR-G01
31141-KVR-C00
90410-KVR-C00
93301-05006-0H
FLYWHEEL COMP. ••••••••••••••
STATOR COMP. ••••••••••••••••
CLAMPER, GENERATOR CORD •••••
WASHER, 10MM ••••••••••••••••
BOLT, HEX., 5X6 •••••••••••••
1
1
1
1
1
6 93301-05010-0H BOLT, HEX., 5X10 ••••••••••••
7 94050-10000
NUT, FLANGE, 10MM •••••••••••
8 96001-06022-00 BOLT, FLANGE, 6X22 ••••••••••
2
1
2
Serial No.
Parts catalogue code
37
2009.11.10
E
E-12
D12
STARTING CLUTCH
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 6131A4 BASE, STATOR •••••••••••••••••
2 6121C1 CHAIN, STARTER DRIVE •••••••••
5
(14)
1101K5 SPROCKET, STARTER DRIVEN •••••
7
(10,12)
612131 OUTER, STARTING CLUTCH •••••••
11
(8,9)
6121B0 ROLLER, STARTING CLUTCH ••••••
.NOTE: Same time for two units
or more
13 110131 OIL SEAL, CRANKSHAFT :LEFT •••
15 6131B5 O-RING, STATOR BASE ••••••••••
2
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
11321-KVR-C00
28101-KVR-C00
28102-KVR-C00
28103-KVR-C00
28110-KVR-C00
PLATE, OIL SEPARATE •••••••••
CHAIN, STARTING (25H-62L) •••
GUIDE, STARTER CHAIN ••••••••
PROTECTOR, STARTER CHAIN ••••
SPROCKET ASSY., STARTING (41T)
1
1
1
1
1
6 28117-KVR-C00
10 28128-KVR-C00
PLATE, STARTING SPROCKET
SETTING
OUTER, STARTING CLUTCH ••••••
SPRING, STARTING CLUTCH ROLLER
CAP, STARTING CLUTCH ROLLER
SPRING
PLATE, STARTING CLUTCH SIDE •
3
1
11
12
13
14
15
ROLLER, 10X10 •••••••••••••••
ROLLER, 5X11.8 ••••••••••••••
OIL SEAL, 30X42X4.5(ARAI) •••
OIL SEAL, 18.9X28X5(ARAI) •••
O-RING, 107X2 •••••••••••••••
3
1
1
1
1
16 91317-GCE-C60 O-RING, 6X1.7 •••••••••••••••
17 93600-06016-0A SCREW, FLAT, 6X16 •••••••••••
18 96001-06010-00 BOLT, FLANGE, 6X10 ••••••••••
2
5
1
7 28120-KVR-C00
8 28125-KVR-C00
9 28126-KVR-C00
91105-KVR-C00
91107-KVR-C00
91201-GB4-692
91202-GB4-692
91301-KVR-C00
Serial No.
Parts catalogue code
1
1
3
38
2009.11.10
E
F.R.T.
0.8
0.7
0.7
0.7
0.7
0.8
0.8
E-13
D13
STARTER MOTOR
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 612105 MOTOR, STARTING ••••••••••••••
2 6111A5 SUB HARNESS, STARTER •••••••••
F.R.T.
0.8
0.5
2
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
31210-KVR-C01
32410-KVR-C00
92101-06045-0A
93892-04006-08
MOTOR UNIT, STARTER •••••••••
SUB HARNESS A •••••••••••••••
BOLT, HEX., 6X45 ••••••••••••
SCREW-WASHER, 4X6 •••••••••••
1
1
3
1
Serial No.
Parts catalogue code
39
2009.11.10
E
E-14
D14
CRANKCASE
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 110120 CRANKCASE :RIGHT •••••••••••••
.INCLUDES: Engine removal and
installation
2 110110 GASKET, CRANKCASE ••••••••••••
.INCLUDES: Engine removal and
installation
3 110115 CRANKCASE :LEFT ••••••••••••••
.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH ••••••••••••••
.INCLUDES: Engine removal and
installation
2
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
11100-KVR-C00
11191-KVR-C00
11200-KVR-C00
15761-KRS-C00
16106-KVR-C00
CRANKCASE COMP., R. •••••••••
GASKET, CRANKCASE •••••••••••
CRANKCASE COMP., L. •••••••••
TUBE, BREATHER ••••••••••••••
CLIP, TUBE ••••••••••••••••••
1
1
1
1
1
6 90031-KVR-C00
8 90407-KVR-C00
9 90703-KVR-C00
10 92800-12000
BOLT A, CYLINDER STUD
(6X198X7)
BOLT B, CYLINDER STUD
(6X205.5X7)
PACKING, DRAIN COCK •••••••••
DOWEL PIN, SPECIAL, 10X14 •••
BOLT, DRAIN PLUG, 12MM ••••••
2
1
2
1
11
12
13
14
CLIP,
BOLT,
BOLT,
BOLT,
2
1
2
4
7 90032-KVR-C00
95002-02130
96001-06050-00
96001-06060-00
96001-06065-00
TUBE (B12.5)
FLANGE, 6X50
FLANGE, 6X60
FLANGE, 6X65
••••••••••
••••••••••
••••••••••
••••••••••
Serial No.
Parts catalogue code
2
40
2009.11.10
E
F.R.T.
4.2
3.9
4.6
5.0
E-15
D15
CRANKSHAFT/PISTON
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 1101B5 CRANKSHAFT •••••••••••••••••••
.INCLUDES: Engine removal and
installation
3
(2,4,5)
111103 RING, PISTON AND/OR PISTON
(ONE) •••••••••••••••••••••••
F.R.T.
4.3
1.5
2
Ref.
No.
Reqd. QTY
Description
NF100
1SH/3SH
A
1 13000-KVR-C00
2 13011-KRS-305
13021-KRS-305
13031-KRS-305
13041-KRS-305
13051-KRS-305
3 13101-KVR-C00
13102-KVR-C00
13103-KVR-C00
13104-KVR-C00
13105-KVR-C00
4 13111-KVR-C00
5 13115-KVR-C00
CRANKSHAFT COMP. ••••••••••••
RING SET, PISTON (STD.) •••••
RING SET, PISTON (0.25) •••••
RING SET, PISTON (0.50) •••••
RING SET, PISTON (0.75) •••••
RING SET, PISTON (1.00) •••••
PISTON (STD.) •••••••••••••••
PISTON (0.25) •••••••••••••••
PISTON (0.50) •••••••••••••••
PISTON (0.75) •••••••••••••••
PISTON (1.00) •••••••••••••••
PIN, PISTON •••••••••••••••••
CLIP, PISTON PIN ••••••••••••
1
1
(1)
(1)
(1)
(1)
1
(1)
(1)
(1)
(1)
1
2
6 90741-KTT-900
KEY, WOODRUFF, 4MM ••••••••••
1
Part No.
Serial No.
Parts catalogue code
41
2009.11.10
E
E-16
D16
TRANSMISSION
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1
2
11
22
23
2
24
+
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
23211-KVR-C00
23221-KVR-C00
23421-KVR-C00
23422-KVR-C00
23431-KVR-C00
MAINSHAFT (12T) •••••••••••••
COUNTERSHAFT ••••••••••••••••
GEAR, COUNTERSHAFT LOW (34T)
BUSH, 20X9 ••••••••••••••••••
GEAR, MAINSHAFT SECOND (17T)
1
1
1
1
1
1
1
1
1
6 23441-KVR-C00
42
(5,7,9)
210141 MAINSHAFT, TRANSMISSION ••••••
.INCLUDES: Engine removal and
installation
210141A .Replace countershaft add ••••
(3,6,8,10)
210142 COUNTERSHAFT, TRANSMISSION •••
.INCLUDES: Engine removal and
installation
210142A .Replace mainshaft add •••••••
213135 SPROCKET, DRIVE ••••••••••••••
2101C2 BEARING, MAINSHAFT :LEFT •••••
.INCLUDES: Engine removal and
installation
2101C8 BEARING, COUNTERSHAFT :RIGHT •
.INCLUDES: Engine removal and
installation
2101C5 BEARING, MAINSHAFT :RIGHT ••••
.INCLUDES: Engine removal and
installation
2101C6 BEARING, MAINSHAFT :BOTH •••••
.INCLUDES: Engine removal and
installation
2101C7 BEARING, COUNTERSHAFT :LEFT ••
7
8
9
10
23451-KVR-C00
23461-KVR-C00
23471-KVR-C00
23481-KVR-C00
GEAR, COUNTERSHAFT SECOND
(29T)
GEAR, MAINSHAFT THIRD (21T) •
GEAR, COUNTERSHAFT THIRD (26T)
GEAR, MAINSHAFT FOURTH (24T)
GEAR, COUNTERSHAFT FOURTH
(23T)
11
12
13
14
15
23801-KVR-C00
23802-KVR-C00
23911-KVR-C00
24305-KVR-C00
24306-KVR-C00
SPROCKET, DRIVE (14T) •••••••
PLATE, FIXING •••••••••••••••
COLLAR, LOCK PLATE ••••••••••
SPRING, CHANGE FRICTION •••••
PLATE, DRUM LOCK ••••••••••••
1
1
1
1
1
16
17
18
19
20
90452-KVR-C00
90463-KVR-C00
90464-KVR-C00
90465-KVR-C00
90601-KVR-C00
WASHER, THRUST, 17MM ••••••••
WASHER B, SPLINE, 20MM ••••••
WASHER, SPLINE, 17MM ••••••••
WASHER A, SPLINE, 20MM ••••••
CIRCLIP, 17MM •••••••••••••••
1
1
2
2
2
21 90604-KVR-C00
22 91013-KVR-C00
23 91014-KVR-C00
SET RING, 20MM ••••••••••••••
BEARING, RADIAL BALL, 6001 ••
BEARING, RADIAL BALL, 6201 ••
2
1
1
Serial No.
Parts catalogue code
1
2009.11.10
E
F.R.T.
4.1
0.2
4.1
0.2
0.2
4.1
4.1
4.1
4.3
4.1
E-16
E 1
TRANSMISSION
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
+24
.INCLUDES: Engine removal and
installation
2101C9 BEARING, COUNTERSHAFT :BOTH ••
.INCLUDES: Engine removal and
installation
2101D4 BEARING, MAINSHAFT AND
COUNTERSHAFT :ALL •••••••••••
.INCLUDES: Engine removal and
installation
F.R.T.
4.3
4.5
2
Ref.
No.
Reqd. QTY
Description
NF100
1SH/3SH
A
BEARING, RADIAL BALL, 6203 ••
OIL SEAL, 17X29X5 •••••••••••
2
1
26 92101-06010-0A BOLT, HEX., 6X10 ••••••••••••
2
Part No.
24 91015-KVR-C00
25 91204-KWB-601
Serial No.
Parts catalogue code
43
2009.11.10
E
E-17
E 2
GEARSHIFT DRUM
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1
4
7
10
12
13
2
(2,3)
210112 FORK, GEARSHIFT ••••••••••••••
.INCLUDES: Engine removal and
installation
.NOTE: Same time for two units
2101A9 DRUM, GEARSHIFT ••••••••••••••
.INCLUDES: Engine removal and
installation
(8,9,21)
2101D6 PLATE, GEARSHIFT DRUM STOPPER
(11)
210125 STOPPER OR SPRING, SHIFT DRUM
210122 SPINDLE, GEARSHIFT •••••••••••
(15)
210127 ARM, GEARSHIFT •••••••••••••••
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
24211-KVR-C00
24261-KVR-C00
24263-KVR-C00
24301-KVR-C00
24320-KVR-C00
FORK, GEARSHIFT •••••••••••••
PIN, GEARSHIFT FORK GUIDE •••
CLIP, GEARSHIFT FORK GUIDE PIN
DRUM, GEARSHIFT •••••••••••••
PIECE COMP., CHANGE SWITCH
DRIVE
2
2
2
1
6
7
8
9
10
24322-KVR-C00
24411-KVR-C00
24421-KVR-C00
24422-KVR-C00
24430-KVR-C00
COLLAR, CHANGE SWITCH •••••••
PLATE, GEARSHIFT DRUM STOPPER
PIN, GEARSHIFT DRUM •••••••••
PIN, GEARSHIFT DRUM (8.7MM) •
ARM COMP., SHIFT DRUM STOPPER
1
1
4
1
1
11
12
13
14
15
24435-KVR-C00
24610-KVR-C00
24630-KVR-C00
24641-KVR-C00
24651-KVR-C00
SPRING, SHIFT DRUM STOPPER ••
SPINDLE COMP., GEARSHIFT ••••
ARM COMP., GEARSHIFT ••••••••
SPRING, GEARSHIFT ARM •••••••
SPRING, GEARSHIFT RETURN ••••
1
1
1
1
1
16
17
18
19
20
24652-KVR-C00
90071-171-010
91208-KVR-C01
91310-KVR-C00
96001-06025-00
PIN, SHIFT RETURN SPRING ••••
BOLT, KNOCK, 6MM ••••••••••••
OIL SEAL, 11.6X24X10 ••••••••
O-RING, 21.5X2 ••••••••••••••
BOLT, FLANGE, 6X25 ••••••••••
1
1
1
1
1
21 96220-30085
ROLLER, 3X8.5 •••••••••••••••
22 96700-06016-10 BOLT, SOCKET, 6X16 ••••••••••
2
1
Serial No.
Parts catalogue code
1
44
2009.11.10
E
F.R.T.
4.1
4.1
1.1
1.1
1.2
1.2
E-18
E 3
KICK STARTER SPINDLE
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1
(2,5,7,9)
1121A0 PINION, KICK STARTER •••••••••
.INCLUDES: Engine removal and
installation
3 1121A2 SPINDLE, KICK STARTER ••••••••
.INCLUDES: Engine removal and
installation
6
(4)
112103 SPRING, KICK STARTER RETURN ••
F.R.T.
4.0
4.0
1.1
2
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
28211-KVR-C00
28221-KVR-C00
28251-KVR-C00
28262-KVR-C00
28271-KVR-C00
PINION, KICK STARTER (22T) ••
RATCHET, STARTER DRIVE (10T)
SPINDLE, KICK STARTER •••••••
RETAINER, KICK SPRING •••••••
SPRING, STARTER PINION
FRICTION
1
1
1
1
6
7
8
9
10
28281-KVR-C00
90454-KVR-C00
90456-KVR-C00
90604-KVR-C00
94510-16000
SPRING, KICK STARTER ••••••••
WASHER, THRUST, 20MM ••••••••
WASHER, 17MM ••••••••••••••••
SET RING, 20MM ••••••••••••••
CIRCLIP, EXTERNAL, 16MM •••••
1
1
1
2
1
Serial No.
Parts catalogue code
1
45
2009.11.10
E
E-19
E 4
CARBURETOR
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
2 3111A3 NEEDLE, JET ••••••••••••••••••
3
(19)
311120 FLOAT OR FLOAT VALVE •••••••••
4 3111A5 TOP SET, CARBURETOR ••••••••••
5 3111A6 CHAMBER, FLOAT •••••••••••••••
7 3111A8 VALVE, THROTTLE ••••••••••••••
15 3111B5 CARBURETOR ASSEMBLY ••••••••••
33
(22,25)
3111D4 JET, MAIN ••••••••••••••••••••
2
46
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
16010-KVR-C02
16012-KVR-G02
16013-KVR-C02
16014-KRS-832
16015-KVR-C02
GASKET SET ••••••••••••••••••
NEEDLE SET, JET •••••••••••••
FLOAT SET •••••••••••••••••••
TOP SET •••••••••••••••••••••
CHAMBER SET, FLOAT ••••••••••
1
1
1
1
1
6
7
8
9
10
16016-KVR-C02
16022-KVR-C02
16025-KVR-C02
16028-KRS-832
16040-KRS-832
SCREW SET A •••••••••••••••••
VALVE SET, THROTTLE •••••••••
LEVER SET, CHOKE ••••••••••••
SCREW SET B •••••••••••••••••
GASKET, COCK ••••••••••••••••
1
1
1
1
1
11
12
13
14
15
16050-KRS-C02
16068-KRS-832
16076-KRS-832
16094-KRS-832
16100-KVR-G02
LEVER, COCK •••••••••••••••••
WASHER, WAVE ••••••••••••••••
O-RING (FLANGE) •••••••••••••
PACKING, COCK •••••••••••••••
CARBURETOR ASSY. (VM16G A) ••
1
1
1
1
1
16
17
18
19
20
16119-KRS-C02
16148-KRS-832
16149-KRS-832
16155-KVR-C02
16163-KVR-C02
PLATE SET, COCK •••••••••••••
CAP, CABLE SEALING ••••••••••
CAP, TOP ••••••••••••••••••••
VALVE COMP., FLOAT ••••••••••
GASKET, FLOAT CHAMBER •••••••
1
1
1
1
1
21
22
23
24
25
16164-KVR-C02
16165-KVR-C02
16175-KRS-832
16176-KRS-832
16180-KVR-G02
PACKING, COCK •••••••••••••••
HOLDER, NEEDLE JET ••••••••••
CUP, FUEL STRAINER ••••••••••
SCREEN, FUEL STRAINER •••••••
JET, SLOW, #12.5 ••••••••••••
1
1
1
1
1
Serial No.
2009.11.10
Parts catalogue code
E
F.R.T.
0.7
0.6
0.4
0.5
0.5
0.6
0.6
E-19
E 5
CARBURETOR
2
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
26
27
28
29
30
16199-KRS-C02
16095-KVR-G02
16975-KVR-C02
93500-05010-1H
93892-03008-18
TUBE, 4.5X8.0X440 •••••••••••
TUBE, DRAIN •••••••••••••••••
PLATE, STAY •••••••••••••••••
SCREW, PAN, 5X10 ••••••••••••
SCREW-WASHER, 3X8 •••••••••••
1
1
1
1
2
31 93892-04014-08 SCREW-WASHER, 4X14 ••••••••••
32 95002-02100
CLIP, TUBE (B10) ••••••••••••
33 99131-KRS-0720 JET, MAIN, #72.5 ••••••••••••
4
2
1
Serial No.
Parts catalogue code
47
2009.11.10
E
F-1
F 1
HEADLIGHT
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
2 6161A7 HEADLIGHT UNIT •••••••••••••••
4 616180 SOCKET, POSITION LIGHT •••••••
5 616182 BULB, POSITION LIGHT •••••••••
6
(3)
616118 BULB, HEADLIGHT ••••••••••••••
3
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
33118-KVR-C00
33120-KVR-C01
33122-KVX-601
33150-KVR-C01
33301-KVJ-911
BRACKET, HEADLIGHT ••••••••••
HEADLIGHT UNIT ••••••••••••••
COVER, SOCKET •••••••••••••••
SOCKET COMP., HEADLIGHT •••••
BULB, POSITION LIGHT (12V 5W)
2
1
1
1
1
BULB, HEADLIGHT (HS1)
(12V 35/35W)
BOLT, ADJUSTING •••••••••••••
WASHER, LOCK, 6MM •••••••••••
SCREW, TAPPING, 4X12 ••••••••
1
1
1
2
6 34901-KVJ-911
7 90101-GJ6-000
8 90307-GAZ-980
9 93903-34380
Serial No.
Parts catalogue code
48
2009.11.10
E
F.R.T.
0.4
0.3
0.3
0.3
F-2
F 2
METER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
4
5
7
8
9
11
Ref.
No.
8121A1
8121A2
8121B7
6161G4
4131A3
811160
METER ASSY., COMBINATION •••••
METER, COMBINATION •••••••••••
LENS, METER ••••••••••••••••••
SOCKET ASSY., METER BULB •••••
PLATE, REFLECTING ••••••••••••
CABLE, SPEEDOMETER •••••••••••
F.R.T.
0.7
0.8
0.7
0.8
0.7
0.3
Reqd. QTY
Part No.
1 34908-GCC-C51
2 34909-GCC-C51
3 34918-GFC-951
4 37200-KVR-C01
5 37210-KVR-C01
Description
NF100
1SH/3SH
A
BULB, WEDGE BASE (T10)
(12V 3.4W)
BULB, WEDGE BASE (T10)
(12V 1.7W)
BULB, WEDGE BASE
(T6.5 12V 1.7W)
SPEEDOMETER ASSY. (KPH) •••••
SPEEDOMETER COMP. •••••••••••
5
1
1
Serial No.
3
Parts catalogue code
2
3
6
7
8
9
10
37215-GBG-T00
37221-KVR-C00
37223-KVR-C00
37302-KPH-C01
37305-KE5-008
CLAMP •••••••••••••••••••••••
LENS ••••••••••••••••••••••••
SOCKET COMP. ••••••••••••••••
PLATE ASSY., REFLECTING •••••
SCREW-WASHER, 3X22 ••••••••••
1
1
1
1
3
11
12
13
14
44830-KVR-C00
90035-166-008
93903-24420
93903-25310
CABLE COMP., SPEEDOMETER ••••
SCREW-WASHER, SPECIAL, 4X10 •
SCREW, TAPPING, 4X16 ••••••••
SCREW, TAPPING, 5X16 ••••••••
1
2
1
2
49
2009.11.10
E
F-3
F 3
HANDLE LEVER/SWITCH/CABLE
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1
2
3
4
5
6
7
8
9
3
811100
615116
615118
6151B2
811125
810150
8101C0
8101C9
8101C7
CABLE, THROTTLE ••••••••••••••
SWITCH, STARTER ••••••••••••••
SWITCH, WINKER •••••••••••••••
SWITCH, FRONT STOP •••••••••••
CABLE, FRONT BRAKE •••••••••••
GRIP, THROTTLE •••••••••••••••
GRIP, HANDLE :LEFT •••••••••••
BRACKET, HANDLE LEVER :RIGHT •
LEVER, HANDLE :RIGHT •••••••••
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
17910-KRS-C00
35150-KVR-C01
35200-KVR-G01
35340-KVR-C01
45450-KVR-C00
CABLE COMP., THROTTLE •••••••
SWITCH ASSY., STARTER •••••••
SWITCH ASSY., WINKER ••••••••
SWITCH ASSY., FR. STOP ••••••
CABLE COMP., FR. BRAKE ••••••
1
1
1
1
1
6
7
8
9
10
53140-KVR-650
53166-KVR-C00
53171-KVR-C00
53175-KVR-C00
88113-KVR-C00
GRIP COMP., THROTTLE ••••••••
GRIP, L. HANDLE •••••••••••••
BRACKET, R. HANDLE LEVER ••••
LEVER COMP., R. HANDLE ••••••
CAP, LOCK NUT •••••••••••••••
1
1
1
1
2
11
12
13
14
15
88210-KVR-830
88220-KVR-830
90113-KEJ-900
90302-KRS-830
90314-KET-900
MIRROR COMP., R. ••••••••••••
MIRROR COMP., L. ••••••••••••
BOLT, L. HANDLE LEVER PIVOT •
NUT, SPECIAL, 6MM •••••••••••
NUT, LOCK •••••••••••••••••••
1
1
1
1
1
16 90314-KRS-830
NUT, LOCK, 10MM
(LEFT HAND THREAD)
17 93500-05020-0G SCREW, PAN, 5X20 ••••••••••••
18 93500-05025-0G SCREW, PAN, 5X25 ••••••••••••
19 95014-62100
BAND B1, WIRE •••••••••••••••
20 96001-06025-07 BOLT, FLANGE, 6X25 ••••••••••
Serial No.
Parts catalogue code
1
2
2
2
1
50
2009.11.10
E
F.R.T.
1.2
0.7
0.9
0.5
0.4
0.4
0.1
0.5
0.3
F-4
F 4
HANDLE PIPE
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 810100 PIPE, STEERING HANDLE ••••••••
5 8101D6 WEIGHT B, HANDLE :LEFT •••••••
8101D7 WEIGHT B, HANDLE :RIGHT ••••••
8101D8 WEIGHT B, HANDLE :BOTH •••••••
6 4131B6 COVER, HANDLE :REAR ••••••••••
7 4131B5 COVER, HANDLE :FRONT •••••••••
4131U1 COVER, HANDLE :BOTH ••••••••••
F.R.T.
1.4
0.2
0.2
0.4
0.7
0.4
0.8
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
53100-KVR-C00
53105-KVR-C00
53107-KW7-930
53108-KRS-830
53109-KVR-C00
PIPE COMP., STEERING HANDLE •
WEIGHT A, STEERING HANDLE •••
RUBBER, HANDLE WEIGHT •••••••
RING, HANDLE WEIGHT SNAP ••••
WEIGHT B, STEERING HANDLE •••
1
2
4
2
2
6 53204-KVR-C00ZA COVER ASSY., RR. HANDLE (WL)
*NH1*...................BLACK
7 53205-KVR-C02ZB COVER, FR. HANDLE
*NHA06P*..PEARL PROCYON BLACK
53205-KVR-C02ZC *R283M*.....BAKE RED METALLIC
53205-KVR-C02ZD *NH494M*SIGMA SILVER METALLIC
53205-KVR-C02ZE *PB354P*....PEARL GEMINI BLUE
8 53207-KVR-C00 COLLAR, FR. HANDLE COVER ••••
9 64521-KRS-830 NUT, CLIP, 4MM ••••••••••••••
10 86150-GFC-890 EMBLEM, PRODUCT •••••••••••••
1
1
1
1
1
5
1
11
12
13
14
15
90126-KVR-650
90304-KVR-C00
90501-KPH-690
90505-KPH-880
91509-GE2-760
SCREW, STEERING HANDLE WEIGHT
NUT, FLANGE, 10MM(PT) •••••••
COLLAR A, HANDLE SETTING ••••
COLLAR B, HANDLE SETTING ••••
SCREW, PAN, 5X11.5 ••••••••••
2
1
1
1
1
16
17
18
19
92101-05012-0A
93891-04016-07
93903-34380
96400-10055-08
BOLT, HEX., 5X12 ••••••••••••
SCREW-WASHER, 4X16 ••••••••••
SCREW, TAPPING, 4X12 ••••••••
BOLT, FLANGE, 10X55 •••••••••
1
5
2
1
Serial No.
3
Parts catalogue code
1
51
2009.11.10
E
F-5
F 5
STEERING STEM
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 5101A0 RACE, STEERING BALL :UPPER •••
2 5101A1 RACE, STEERING BALL :LOWER •••
5101C9 RACE, STEERING BALL :BOTH ••••
5 5101A9 RACE, STEERING TOP CONE ••••••
6 5101B0 RACE, STEERING BOTTOM CONE •••
10 510100 STEM OR SHAFT ASSY., STEERING
11 5101B2 THREAD, STEERING HEAD TOP ••••
3
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
50301-KRS-830
50302-KRS-830
50306-KVR-C00
53210-KVR-C00
RACE, STEERING TOP BALL •••••
RACE, STEERING BOTTOM BALL ••
NUT, STEERING STEM LOCK •••••
BALL ASSY., STEERING STEEL,
#6X21
RACE, STEERING TOP CONE •••••
1
1
1
5 53211-KRS-830
6 53212-KRS-830
7 53214-GN5-900
8 53215-KVR-C00
1
1
1
THREAD COMP., STEERING HEAD
TOP
12 95801-10045-00 BOLT, FLANGE, 10X45 •••••••••
1
4
11 53220-KVR-C00
Parts catalogue code
1
1
RACE, STEERING BOTTOM CONE ••
DUST SEAL, STEERING HEAD ••••
BALL ASSY., STEERING STEEL,
#6X26
WASHER, STEERING STEM NUT •••
STEM SUB ASSY., STEERING ••••
9 53216-KRS-830
10 53219-KVR-C00
Serial No.
1
1
52
2009.11.10
E
F.R.T.
1.9
1.9
1.9
1.3
2.0
1.9
1.3
F-6
F 6
FRONT FENDER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
3 413103 FENDER A, FRONT ••••••••••••••
5 413104 FENDER B, FRONT ••••••••••••••
.NOTE: Same time for two units
Ref.
No.
0.3
0.3
Reqd. QTY
Part No.
Description
1 33741-GFM-890 REFLECTOR, RR. SIDE REFLEX ••
2 45465-KVR-C00 GUIDE COMP., FR. BRAKE CABLE
3 61100-KVR-C00ZA FENDER A, FR.
*R283M*.....BAKE RED METALLIC
61100-KVR-C00ZC *NHA06P*..PEARL PROCYON BLACK
61100-KVR-C00ZD *NH494M*SIGMA SILVER METALLIC
61100-KVR-C00ZE *PB354P*....PEARL GEMINI BLUE
4 61110-KVR-C00 RUBBER, REFLEX REFLECTOR ••••
5 61200-KVR-C00 FENDER B, FR. •••••••••••••••
6
7
8
9
10
F.R.T.
81312-KPH-900
84601-HA7-670
90302-KYA-601
90503-KBP-900
96001-06016-00
NF100
1SH/3SH
A
Serial No.
3
Parts catalogue code
2
1
1
1
1
1
2
1
COLLAR, FR. FENDER ••••••••••
NUT, FENDER SETTING •••••••••
NUT, FLANGE, 6MM(PT) ••••••••
COLLAR, MAIN SIDE COVER •••••
BOLT, FLANGE, 6X16 ••••••••••
2
1
2
3
4
11 96001-06025-00 BOLT, FLANGE, 6X25 ••••••••••
1
53
2009.11.10
E
F-7
F 7
FRONT FORK
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 5111C3 FORK ASSY., FRONT :RIGHT •••••
2 5111C5 SPRING, FRONT FORK :LEFT •••••
5111C6 SPRING, FRONT FORK :RIGHT ••••
5111C7 SPRING, FRONT FORK :BOTH •••••
3
(4,7,9)
5111G2 PIPE, FRONT FORK :LEFT •••••••
5111G3 PIPE, FRONT FORK :RIGHT ••••••
5111G4 PIPE, FRONT FORK :BOTH •••••••
5 5111D2 CASE, BOTTOM :RIGHT ••••••••••
10 5111E7 SEAL SET, FRONT FORK :LEFT •••
5111E8 SEAL SET, FRONT FORK :RIGHT ••
5111E9 SEAL SET, FRONT FORK :BOTH •••
11 5111C2 FORK ASSY., FRONT :LEFT ••••••
5111C4 FORK ASSY., FRONT :BOTH ••••••
12 5111D1 CASE, BOTTOM :LEFT •••••••••••
5111D3 CASE, BOTTOM :BOTH •••••••••••
3
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
51400-KVR-C00
51401-KVR-C00
51410-KTS-900
51412-KRS-830
51420-KRS-830
FORK ASSY., R. FR. ••••••••••
SPRING, FR. FORK ••••••••••••
PIPE COMP., FR. FORK ••••••••
SPRING, REBOUND •••••••••••••
CASE, R. BOTTOM •••••••••••••
1
2
2
2
1
6
7
8
9
10
51425-KRS-830
51437-KRS-830
51466-KRS-830
51470-KVR-C00
51490-KRS-830
SEAL, DUST ••••••••••••••••••
RING, PISTON ••••••••••••••••
RING, OIL SEAL STOPPER ••••••
PIPE, SEAT ••••••••••••••••••
SEAL SET, FR. FORK ••••••••••
2
2
2
2
2
11
12
13
14
15
51500-KVR-C00
51520-KRS-830
90116-KRS-830
90123-KVR-C00
90544-KRS-830
FORK ASSY., L. FR. ••••••••••
CASE, L. BOTTOM •••••••••••••
BOLT, SOCKET, 8MM •••••••••••
BOLT, FR. FORK ••••••••••••••
WASHER, SPECIAL, 8MM ••••••••
1
1
2
2
2
16 91257-KRS-830
O-RING ••••••••••••••••••••••
2
Serial No.
Parts catalogue code
54
2009.11.10
E
F.R.T.
0.5
0.7
0.7
1.0
0.8
0.8
1.3
0.9
0.9
0.9
1.5
0.5
0.7
0.9
1.5
F-8
F 8
FRONT BRAKE PANEL
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 711115 SHOE(PAD) SET, BRAKE :FRONT ••
2 7101C3 GEAR, SPEEDOMETER ••••••••••••
4
(6)
7111D0 PANEL, FRONT BRAKE •••••••••••
9 7111C3 ARM, BRAKE :FRONT ••••••••••••
F.R.T.
0.3
0.3
0.4
0.1
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
06430-KSY-880
44806-KVR-C00
44809-KRS-830
45010-KVR-C10
45134-250-000
SHOE SET, BRAKE (JB) ••••••••
GEAR, SPEEDOMETER (22T) •••••
WASHER, SPEEDOMETER GEAR ••••
PANEL SUB COMP., FR. BRAKE ••
DUST SEAL, BRAKE CAM ••••••••
1
1
1
1
1
6
7
8
9
10
45141-KVR-C00
45145-KRF-B40
45151-GCC-000
45410-KRS-830
45435-121-010
CAM, FR. BRAKE ••••••••••••••
INDICATOR, FR. BRAKE ••••••••
SPRING, BRAKE SHOE (JB)(BLACK)
ARM, FR. BRAKE ••••••••••••••
SPRING, FR. BRAKE ARM RETURN
1
1
2
1
1
11
12
13
14
15
91251-KEV-900
93700-05020-0A
94050-06000
95015-32001
95015-42000
OIL SEAL, 47X57X7 •••••••••••
SCREW, OVAL, 5X20 •••••••••••
NUT, FLANGE, 6MM ••••••••••••
JOINT B, BRAKE ARM ••••••••••
NUT B, BRAKE ROD ADJUSTING ••
1
1
1
1
1
16 95701-06028-00 BOLT, FLANGE, 6X28 ••••••••••
1
Serial No.
3
Parts catalogue code
55
2009.11.10
E
F-9
F 9
FRONT WHEEL(1SH)
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1
5
6
7
8
9
710151
710103
7101D4
710109
710139
710140
13 710115
710115G
3
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
44301-KVR-750
44302-KTT-950
44311-KPH-900
44620-KRS-830
44635-KVR-C00
AXLE, FR. WHEEL •••••••••••••
CAP, AXLE NUT •••••••••••••••
COLLAR, FR. WHEEL SIDE ••••••
COLLAR, FR. AXLE DISTANCE •••
HUB SUB ASSY., FR. ••••••••••
1
1
1
1
1
------------------------------------
WHEEL SUB ASSY., FR. ••••••••
RIM, FR. WHEEL ••••••••••••••
TIRE, FR. (CHENG SHIN)
(2.50-17 38L)
TUBE, TIRE (CHENG SHIN)
(2.50-17)
FLAP, TIRE (CHENG SHIN)
(17X1.40)
1
1
-------- -------- 1AG,1CO,1PE,13LA
-------- -------- 1AG,1CO,1PE,13LA
1
-------- -------- 1AG,1CO,1PE,13LA
1
-------- -------- 1AG,1CO,1PE,13LA
1
-------- -------- 1AG,1CO,1PE,13LA
1
1
2
-------- -------- 1AG,1CO,1PE,13LA
-------- -------- 1AG,1CO,1PE,13LA
-------- -------- 1AG,1CO,1PE,13LA
6 44650-KVR-C00
7 44701-KVR-C00
8 44711-KVR-C02
9 44712-KVR-C02
10 44713-KVR-C02
11
12
13
14
AXLE, FRONT WHEEL ••••••••••••
HUB, FRONT WHEEL •••••••••••••
FRONT WHEEL ••••••••••••••••••
RIM, WHEEL :FRONT ••••••••••••
(10)
FRONT TIRE(ONE) ••••••••••••••
(10)
TUBE, FRONT TIRE(ONE) ••••••••
BEARING, FRONT WHEEL(ONE) ••••
.Replace 1 bearing add •••••••
90306-KYA-601
90755-229-003
96140-63010-10
97258-31160-K0
NUT, FLANGE, 12MM(PT) •••••••
OIL SEAL, 21X37X7(ARAI) •••••
BEARING, RADIAL BALL, 6301U •
SPOKE SET (A11X160) •••••••••
(INSIDE)
15 97574-31157-K0 SPOKE SET (A11X158.5) •••••••
(OUTSIDE)
Serial No.
Parts catalogue code
-------- 1AG,1CO,1PE,13LA
-------- 1AG,1CO,1PE,13LA
-------- 1AG,1CO,1PE,13LA
-------- 1AG,1CO,1PE,13LA
-------- 1AG,1CO,1PE,13LA
18 -------- -------- 1AG,1CO,1PE,13LA
18 -------- -------- 1AG,1CO,1PE,13LA
56
2009.11.10
E
F.R.T.
0.2
2.3
0.7
2.2
0.7
0.7
0.4
0.1
F-9-1
F10
FRONT WHEEL(3SH)
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1
5
6
7
10
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
44301-KVR-750
44302-KTT-950
44311-KPH-900
44620-KRS-830
44650-KVR-C20
AXLE, FR. WHEEL •••••••••••••
CAP, AXLE NUT •••••••••••••••
COLLAR, FR. WHEEL SIDE ••••••
COLLAR, FR. AXLE DISTANCE •••
WHEEL SUB ASSY., FR. ••••••••
1
1
1
1
1
------------------------------------
1
-------- -------- 3AG,3CO,3PE,33LA
1
1
1
2
-----------------------------
6 44711-KVR-C02
8
9
10
AXLE, FRONT WHEEL ••••••••••••
FRONT WHEEL ••••••••••••••••••
FRONT TIRE(ONE) ••••••••••••••
TUBE, FRONT TIRE(ONE) ••••••••
BEARING, FRONT WHEEL(ONE) ••••
.Replace 1 bearing add •••••••
0.2
0.7
0.7
0.7
0.4
0.1
Reqd. QTY
Ref.
No.
7
710151
7101D4
710139
710140
710115
710115G
F.R.T.
TIRE, FR. (CHENG SHIN)
(2.50-17 38L)
44712-KVR-C02 TUBE, TIRE (CHENG SHIN)
(2.50-17)
90306-KYA-601 NUT, FLANGE, 12MM(PT) •••••••
90755-229-003 OIL SEAL, 21X37X7(ARAI) •••••
96140-63010-10 BEARING, RADIAL BALL, 6301U •
Serial No.
3
Parts catalogue code
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
57
2009.11.10
E
F-10
F11
REAR BRAKE PANEL
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 711140 SHOE(PAD) SET, BRAKE :REAR •••
4
(5)
7111A9 PANEL, REAR BRAKE ••••••••••••
6 7111C4 ARM, BRAKE :REAR •••••••••••••
Ref.
No.
3
Reqd. QTY
Part No.
Description
NF100
1SH/3SH
A
1 06430-KSW-840
06430-KSY-880
2 40543-KVR-C00
3 42313-KRS-830
4 43100-KVR-C00ZA
SHOE SET, BRAKE (ASK) •••••••
SHOE SET, BRAKE (JB) ••••••••
ADJUSTER COMP., R. CHAIN ••••
COLLAR, RR. BRAKE PANEL SIDE
PANEL COMP., RR. BRAKE
*NH364M*SHEEN SILVER METALLIC
CAM, RR. BRAKE ••••••••••••••
1
1
1
1
1
1
5 43141-KPH-C00
6
7
8
9
10
43410-KRS-830
43434-ME1-670
45134-250-000
45145-121-710
45151-GCC-000
ARM, RR. BRAKE ••••••••••••••
RUBBER, STOPPER ARM •••••••••
DUST SEAL, BRAKE CAM ••••••••
INDICATOR, FR. BRAKE ••••••••
SPRING, BRAKE SHOE (JB)(BLACK)
1
1
1
1
2
11
12
13
14
15
90302-KRS-830
90302-KVR-C00
90306-KYA-601
90505-KRS-830
92811-10000
NUT, SPECIAL, 6MM •••••••••••
NUT, FLANGE, 6MM(PT) ••••••••
NUT, FLANGE, 12MM(PT) •••••••
WASHER, 8MM •••••••••••••••••
BOLT A, BRAKE STOPPER •••••••
1
1
1
1
1
16
17
18
19
94001-06000-0S
94001-08000-0S
94201-20150
95701-06035-00
NUT, HEX., 6MM ••••••••••••••
NUT, HEX., 8MM ••••••••••••••
PIN, SPLIT, 2.0X15 ••••••••••
BOLT, FLANGE, 6X35 ••••••••••
1
1
1
1
Serial No.
Parts catalogue code
58
2009.11.10
E
F.R.T.
0.4
0.5
0.1
F-11
F12
REAR WHEEL(1SH)
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1
3
4
5
7
9
10
12
13
14
22
710157
7101A0
710160
7101A1
7101A5
710121
710118
710127
710142
7101A7
710133
710133G
24 7101D1
0.3
0.4
0.3
0.5
0.4
2.4
0.8
2.3
0.8
0.8
0.5
0.1
0.5
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
06410-KFL-850
40544-KVR-C00
41201-KTS-900
42301-KTS-900
42303-KTS-900
DAMPER SET, WHEEL •••••••••••
ADJUSTER COMP., L. CHAIN ••••
SPROCKET, FINAL DRIVEN (38T)
AXLE, RR. WHEEL •••••••••••••
SLEEVE, RR. WHEEL •••••••••••
1
1
1
1
1
------------------------------------
-------- 1AG,1CO,1PE,13LA
-------- 1AG,1CO,1PE,13LA
-------- 1AG,1CO,1PE,13LA
-------- 1AG,1CO,1PE,13LA
-------- 1AG,1CO,1PE,13LA
6
7
8
9
10
42304-KRS-830
42615-KVR-C00
42620-KRS-830
42635-KVR-C00
42650-KVR-C00
COLLAR, RR. WHEEL SIDE ••••••
FLANGE SUB ASSY., RR. DRIVEN
COLLAR, RR. AXLE DISTANCE •••
HUB SUB ASSY., RR. ••••••••••
WHEEL SUB ASSY., RR. ••••••••
1
1
1
1
1
------------------------------------
-------- 1AG,1CO,1PE,13LA
-------- 1AG,1CO,1PE,13LA
-------- 1AG,1CO,1PE,13LA
-------- 1AG,1CO,1PE,13LA
-------- 1AG,1CO,1PE,13LA
O-RING, 40.5X3 ••••••••••••••
RIM, RR. WHEEL ••••••••••••••
TIRE, RR. (CHENG SHIN)
(2.75-17 47P)
TUBE, TIRE (CHENG SHIN)
(2.75-17)
FLAP, TIRE (CHENG SHIN)
(17X1.60)
1
1
-------- -------- 1AG,1CO,1PE,13LA
-------- -------- 1AG,1CO,1PE,13LA
1
-------- -------- 1AG,1CO,1PE,13LA
1
-------- -------- 1AG,1CO,1PE,13LA
1
-------- -------- 1AG,1CO,1PE,13LA
BOLT, STUD, 8X19.5 ••••••••••
NUT, SPECIAL, 6MM •••••••••••
NUT, RR. AXLE SLEEVE ••••••••
NUT, U, 8MM •••••••••••••••••
OIL SEAL, 27X40X6 •••••••••••
4
1
1
4
1
------------------------------------
21 94001-06000-0S NUT, HEX., 6MM ••••••••••••••
22 96140-62010-10 BEARING, RADIAL BALL, 6201U •
1
1
-------- -------- 1AG,1CO,1PE,13LA
-------- -------- 1AG,1CO,1PE,13LA
11 42653-KVR-C00
12 42701-KPH-C00
13 42711-KVR-C02
14 42712-KVR-C02
15 42713-KVR-C02
16
17
18
19
20
DAMPER, REAR WHEEL •••••••••••
SPROCKET, FINAL DRIVEN •••••••
AXLE, REAR WHEEL •••••••••••••
SLEEVE, REAR WHEEL •••••••••••
FLANGE ASSY., FINAL DRIVEN •••
HUB, REAR WHEEL ••••••••••••••
REAR WHEEL •••••••••••••••••••
RIM, WHEEL :REAR •••••••••••••
(15)
REAR TIRE(ONE) •••••••••••••••
(15)
TUBE, REAR TIRE(ONE) •••••••••
(23)
BEARING, REAR WHEEL(ONE) •••••
.Replace 1 bearing add •••••••
BEARING, FINAL DRIVEN FLANGE •
F.R.T.
90128-KFM-900
90302-KRS-830
90307-KRS-830
90309-KVR-C00
91252-KVR-C00
Serial No.
3
Parts catalogue code
-------- 1AG,1CO,1PE,13LA
-------- 1AG,1CO,1PE,13LA
-------- 1AG,1CO,1PE,13LA
-------- 1AG,1CO,1PE,13LA
-------- 1AG,1CO,1PE,13LA
2009.11.10
E
59
F-11
Ref.
No.
3
F13
REAR WHEEL(1SH)
Reqd. QTY
Part No.
Description
NF100
1SH/3SH
A
1
1
Serial No.
Parts catalogue code
23 96140-63010-10 BEARING, RADIAL BALL, 6301U •
24 96150-62030-10 BEARING, RADIAL BALL, 6203UU
25 97282-41158-R0 SPOKE SET A, 10X159.0 •••••••
(INSIDE)
-------- -------- 1AG,1CO,1PE,13LA
-------- -------- 1AG,1CO,1PE,13LA
18 -------- -------- 1AG,1CO,1PE,13LA
26 97548-41157-R0 SPOKE SET A, 10X158.5 •••••••
(OUTSIDE)
18 -------- -------- 1AG,1CO,1PE,13LA
60
2009.11.10
E
F-11-1
F14
REAR WHEEL(3SH)
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1
3
4
5
7
9
11
12
19
710157
7101A0
710160
7101A1
7101A5
710118
710142
7101A7
DAMPER, REAR WHEEL •••••••••••
SPROCKET, FINAL DRIVEN •••••••
AXLE, REAR WHEEL •••••••••••••
SLEEVE, REAR WHEEL •••••••••••
FLANGE ASSY., FINAL DRIVEN •••
REAR WHEEL •••••••••••••••••••
REAR TIRE(ONE) •••••••••••••••
TUBE, REAR TIRE(ONE) •••••••••
(20)
710133 BEARING, REAR WHEEL(ONE) •••••
710133G .Replace 1 bearing add •••••••
21 7101D1 BEARING, FINAL DRIVEN FLANGE •
F.R.T.
0.3
0.4
0.3
0.5
0.4
0.8
0.8
0.8
0.5
0.1
0.5
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
06410-KFL-850
40544-KVR-C00
41201-KTS-900
42301-KTS-900
42303-KTS-900
DAMPER SET, WHEEL •••••••••••
ADJUSTER COMP., L. CHAIN ••••
SPROCKET, FINAL DRIVEN (38T)
AXLE, RR. WHEEL •••••••••••••
SLEEVE, RR. WHEEL •••••••••••
1
1
1
1
1
------------------------------------
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
6
7
8
9
10
42304-KRS-830
42615-KVR-C00
42620-KRS-830
42650-KVR-C20
42653-KVR-C00
COLLAR, RR. WHEEL SIDE ••••••
FLANGE SUB ASSY., RR. DRIVEN
COLLAR, RR. AXLE DISTANCE •••
WHEEL SUB ASSY., RR. ••••••••
O-RING, 40.5X3 ••••••••••••••
1
1
1
1
1
------------------------------------
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
11 42711-KVR-C02
Serial No.
1
-------- -------- 3AG,3CO,3PE,33LA
13 90128-KFM-900
14 90302-KRS-830
15 90307-KRS-830
TIRE, RR. (CHENG SHIN)
(2.75-17 47P)
TUBE, TIRE (CHENG SHIN)
(2.75-17)
BOLT, STUD, 8X19.5 ••••••••••
NUT, SPECIAL, 6MM •••••••••••
NUT, RR. AXLE SLEEVE ••••••••
1
4
1
1
-----------------------------
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
16
17
18
19
20
NUT, U, 8MM •••••••••••••••••
OIL SEAL, 27X40X6 •••••••••••
NUT, HEX., 6MM ••••••••••••••
BEARING, RADIAL BALL, 6201U •
BEARING, RADIAL BALL, 6301U •
4
1
1
1
1
------------------------------------
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
-------- 3AG,3CO,3PE,33LA
1
-------- -------- 3AG,3CO,3PE,33LA
12 42712-KVR-C02
90309-KVR-C00
91252-KVR-C00
94001-06000-0S
96140-62010-10
96140-63010-10
21 96150-62030-10 BEARING, RADIAL BALL, 6203UU
3
Parts catalogue code
61
2009.11.10
E
F-12
F15
FUEL TANK
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 310160 STRAINER, FUEL •••••••••••••••
2 310100 TANK, FUEL •••••••••••••••••••
6 617105 FUEL TANK SENDING UNIT •••••••
3
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
16910-KRS-830
17500-KVR-G00
17620-KRS-T40
17630-KVR-G00
17631-KRS-T40
STRAINER COMP., FUEL ••••••••
TANK ASSY., FUEL ••••••••••••
CAP COMP., FUEL FILLER ••••••
TUBE, FUEL, 5.3X385 •••••••••
TUBE, FUEL, 5.3X65 ••••••••••
1
1
1
1
1
6
7
8
9
10
37800-KVR-C01
37801-GA7-700
37802-GA7-700
94050-06000
95002-02100
FUEL UNIT •••••••••••••••••••
PACKING, BASE •••••••••••••••
RETAINER, FUEL UNIT •••••••••
NUT, FLANGE, 6MM ••••••••••••
CLIP, TUBE (B10) ••••••••••••
1
1
1
2
4
11 95701-06012-00 BOLT, FLANGE, 6X12 ••••••••••
12 95701-08016-00 BOLT, FLANGE, 8X16 ••••••••••
2
2
Serial No.
Parts catalogue code
62
2009.11.10
E
F.R.T.
0.3
0.6
0.5
F-13
F16
SEAT
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
4
5
8
11
12
4131P0
4131E4
4131E8
4131F2
410165
HINGE, SEAT ••••••••••••••••••
SEAT :DOUBLE •••••••••••••••••
CATCH, SEAT :REAR SIDE •••••••
KEY, SEAT LOCK •••••••••••••••
CARRIER, LUGGAGE •••••••••••••
F.R.T.
0.1
0.1
0.4
0.4
0.1
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
50415-KRS-830
50524-KEV-900
75582-KSY-900
77110-KVR-C00
77200-KVR-C01
CAP, RR. GRIP PIPE END ••••••
RUBBER, MAIN STAND STOPPER ••
SPRING, LOCK KEY SETTING ••••
HINGE COMP., SEAT •••••••••••
SEAT COMP., DOUBLE ••••••••••
2
6
1
1
1
6
7
8
9
10
77206-KW6-900
77207-GN5-910
77230-KVR-C00
77234-GN2-000
77236-GW0-000
RUBBER, SEAT CUSHION ••••••••
RUBBER B, SEAT MOUNTING •••••
LOCK COMP., SEAT ••••••••••••
SPRING, SEAT LOCK •••••••••••
WASHER, SEAT LOCK •••••••••••
1
4
1
1
1
11
12
13
14
15
77239-KVR-C00
81200-KVR-C00
90324-GN5-730
90899-KL8-000
94001-06070-0S
KEY, SEAT LOCK ••••••••••••••
CARRIER ASSY., RR. ••••••••••
COLLAR, SEAT MOUNTING •••••••
PLUG, CONE ••••••••••••••••••
NUT, HEX., 6MM ••••••••••••••
1
1
2
1
2
16
17
18
19
94103-06000
95701-06012-00
95701-08022-00
95701-08025-07
WASHER, PLAIN, 6MM
BOLT, FLANGE, 6X12
BOLT, FLANGE, 8X22
BOLT, FLANGE, 8X25
2
2
2
1
••••••••••
••••••••••
••••••••••
••••••••••
Serial No.
3
Parts catalogue code
63
2009.11.10
E
F-14
G 1
BODY COVER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 4131DZ COVER, CENTER :RIGHT •••••••••
2 4111H9 COVER, SIDE :RIGHT •••••••••••
3 4131DY COVER, CENTER :LEFT ••••••••••
4131EA COVER, CENTER :BOTH ••••••••••
4 4131J0 COVER, BODY :RIGHT •••••••••••
5 4131H9 COVER, BODY :LEFT ••••••••••••
4131J1 COVER, BODY :BOTH ••••••••••••
6 4131J2 COVER, BODY :REAR ••••••••••••
Ref.
No.
3
Reqd. QTY
Part No.
Description
1 64350-KVR-C00ZA COVER, R. CENTER
*NH1*...................BLACK
2 64351-KVR-C00ZD COVER, R. SIDE
*NH1*...................BLACK
3 64360-KVR-C00ZA COVER, L. CENTER
*NH1*...................BLACK
4 64600-KVR-G00ZA COVER SET, R. BODY (WL)
*NHA06P*..PEARL PROCYON BLACK
64600-KVR-G00ZB *R283M*.....BAKE RED METALLIC
64600-KVR-G00ZC *NH494M*SIGMA SILVER METALLIC
64600-KVR-G00ZD *PB354P*....PEARL GEMINI BLUE
5 64650-KVR-G00ZA COVER SET, L. BODY (WL)
*NHA06P*..PEARL PROCYON BLACK
64650-KVR-G00ZB *R283M*.....BAKE RED METALLIC
64650-KVR-G00ZC *NH494M
1*
SIGMA SILVER METALLIC
64650-KVR-G00ZD *PB354P
1*
PEARL GEMINI BLUE
6 83510-KVR-C00ZB COVER, TAIL
*NHA06P*..PEARL PROCYON BLACK
83510-KVR-C00ZC *R283M*.....BAKE RED METALLIC
83510-KVR-C00ZD *NH494M*SIGMA SILVER METALLIC
83510-KVR-C00ZE *PB354P*....PEARL GEMINI BLUE
7 83551-GE2-000 GROMMET, AIR CLEANER CASE •••
8 90107-KGH-600 SCREW, 6X12 •••••••••••••••••
9 90108-KTL-740 BOLT, BODY COVER SETTING ••••
10 90677-KAN-T00 NUT, CLIP, 5MM ••••••••••••••
NF100
1SH/3SH
A
Serial No.
Parts catalogue code
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
64
2009.11.10
E
F.R.T.
0.5
0.1
0.5
0.6
0.5
0.5
0.6
0.4
F-14
Ref.
No.
G 2
BODY COVER
Reqd. QTY
Part No.
11 90801-KPN-J00
12 91509-GE2-760
13 93903-24310
Description
NF100
1SH/3SH
A
RUBBER, CARRIER MOUNTING ••••
SCREW, PAN, 5X11.5 ••••••••••
SCREW, TAPPING, 4X12 ••••••••
1
5
8
Serial No.
3
Parts catalogue code
65
2009.11.10
E
F-15
G 3
AIR CLEANER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1
4
5
10
3
312105
3121A5
312102
3121B6
ELEMENT, AIR CLEANER •••••••••
CASE, AIR CLEANER ••••••••••••
COVER, AIR CLEANER CASE ••••••
TUBE, AIR CLEANER CONNECTING •
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
17210-KVR-C00
17213-GN5-900
17214-GN5-900
17225-KRS-C00
17226-KVR-C00
ELEMENT COMP., AIR CLEANER ••
SEAL, AIR CLEANER COVER •••••
SEAL, AIR CLEANER CASE ••••••
CASE SUB ASSY., AIR CLEANER •
COVER SUB ASSY., AIR CLEANER
1
2
2
1
1
6
7
8
9
10
17227-HC0-000
17233-KVR-C00
17234-KCW-871
17234-KVR-C00
17253-KRS-C00
TUBE, VINYL, 11X15X45 •••••••
CAP COMP., R. DUCT ••••••••••
TUBE, AIR CLEANER DRAIN •••••
CAP COMP., L. DUCT ••••••••••
TUBE, AIR CLEANER CONNECTING
1
1
1
1
1
11 17256-053-010
BAND B, AIR CLEANER CONNECTING
TUBE
12 90522-028-000 WASHER, CHAIN CASE SETTING ••
13 92101-06012-0A BOLT, HEX., 6X12 ••••••••••••
14 93500-05020-0A SCREW, PAN, 5X20 ••••••••••••
15 93901-24320
SCREW, TAPPING, 4X12 ••••••••
1
2
2
1
2
16 93903-25520
SCREW, TAPPING, 5X25 ••••••••
17 95002-41300-08 CLAMP, TUBE (D13) •••••••••••
18 95002-80000
CLIP, TUBE (C12) ••••••••••••
4
1
1
Serial No.
Parts catalogue code
66
2009.11.10
E
F.R.T.
0.2
0.9
0.2
0.9
F-16
G 4
AIR SUCTION VALVE
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
4 314130 VALVE, SECONDARY AIR CONTROL •
6 3111D1 PIPE, SECONDARY AIR ••••••••••
Ref.
No.
F.R.T.
0.4
0.4
Reqd. QTY
Description
NF100
1SH/3SH
A
CLIP, OIL DRAIN TUBE ••••••••
CLAMPER COMP., L. OVER FLOW
TUBE
FILTER COMP., AIR •••••••••••
VALVE ASSY., AIR SUCTION ••••
STAY COMP., AIR SUCTION VALVE
1
1
1
1
1
AIR FEED ••••••••
FEED PIPE •••••••
SUCTION VALVE •••
SUCTION VALVE •••
SUCTION VALVE •••
1
1
1
1
1
AIR SUCTION VALVE (PB)
TUBE ••••••••••••••••••
FUEL HOSE •••••••••••••
TUBE (B7) •••••••••••••
FLANGE, 6X8 •••••••••••
1
1
2
2
2
16 95701-06018-00 BOLT, FLANGE, 6X18 ••••••••••
17 96001-06016-00 BOLT, FLANGE, 6X16 ••••••••••
18 96001-06018-00 BOLT, FLANGE, 6X18 ••••••••••
1
2
2
Part No.
1 15771-KV6-000
2 16236-KVR-G00
3 17260-KPH-C00
4 18600-KTS-901
5 18620-KRS-C00
6
7
8
9
10
18640-KRS-C00
18645-KPH-C00
18652-KRS-C00
18653-KRS-C00
18654-KVR-650
PIPE COMP.,
GASKET, AIR
TUBE A, AIR
TUBE B, AIR
TUBE C, AIR
11
12
13
14
15
18655-KVR-G00
90602-KRS-C00
90678-MN5-000
95002-02070
95701-06008-00
TUBE,
CLIP,
CLIP,
CLIP,
BOLT,
Serial No.
3
Parts catalogue code
67
2009.11.10
E
F-17
G 5
EXHAUST MUFFLER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 313125 COVER, EXHAUST PIPE ••••••••••
2 3131B4 GASKET, EXHAUST PIPE •••••••••
3 313120 MUFFLER ••••••••••••••••••••••
3
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
18240-KRS-C00
18291-KVR-C00
18350-KRS-C00
90207-165-600
93500-05008-4J
COVER, EX. PIPE •••••••••••••
GASKET, EX. PIPE ••••••••••••
MUFFLER COMP., EX. ••••••••••
NUT, CAP, 6MM •••••••••••••••
SCREW, PAN, 5X8 •••••••••••••
1
1
1
2
2
WASHER, PLAIN, 5MM ••••••••••
WASHER, SPRING, 5MM •••••••••
2
2
6 94101-05000
7 94111-05000
Serial No.
Parts catalogue code
68
2009.11.10
E
F.R.T.
0.1
0.3
0.3
F-18
G 6
PEDAL/KICK STARTER ARM
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1
2
3
5
6
4101A1
112107
6151B5
811135
810160
PEDAL, GEAR CHANGE •••••••••••
ARM, KICK STARTER ••••••••••••
SWITCH, REAR STOP :PEDAL SIDE
ROD, REAR BRAKE ••••••••••••••
PEDAL, REAR BRAKE ••••••••••••
F.R.T.
0.1
0.1
0.3
0.5
0.5
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
24701-KTS-900
28300-KVR-C00
35350-KVR-C01
35357-KRS-830
43451-KVR-C00
PEDAL, GEAR CHANGE ••••••••••
ARM ASSY., KICK STARTER •••••
SWITCH ASSY., RR. STOP ••••••
SPRING, STOP SWITCH •••••••••
ROD COMP., RR. BRAKE ••••••••
1
1
1
1
1
6
7
8
9
10
46500-KRS-830
46513-KBP-900
92101-06020-0A
92101-06022-0A
94201-20150
PEDAL COMP., BRAKE ••••••••••
SPRING ASSY., RR. BRAKE RETURN
BOLT, HEX., 6X20 ••••••••••••
BOLT, HEX., 6X22 ••••••••••••
PIN, SPLIT, 2.0X15 ••••••••••
1
1
1
1
1
11
12
13
14
95014-73100
95015-32001
95015-42000
95015-53000
SPRING A, BRAKE ROD •••••••••
JOINT B, BRAKE ARM ••••••••••
NUT B, BRAKE ROD ADJUSTING ••
PIN C, JOINT ••••••••••••••••
1
1
1
1
Serial No.
3
Parts catalogue code
69
2009.11.10
E
F-19
G 7
STEP
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 410145 BAR, STEP ••••••••••••••••••••
3 4101D3 RUBBER, STEP :LEFT •••••••••••
4101D4 RUBBER, STEP :RIGHT ••••••••••
4101L8 RUBBER, STEP :BOTH •••••••••••
6 4101P6 STAY, PILLION STEP BRACKET
:RIGHT ••••••••••••••••••••••
7 4101C8 BAR, PILLION STEP :RIGHT •••••
8 4101C7 BAR, PILLION STEP :LEFT ••••••
4101P4 BAR, PILLION STEP :BOTH ••••••
9 4101P5 STAY, PILLION STEP BRACKET
:LEFT •••••••••••••••••••••••
10 4101D0 BRACKET, PILLION STEP :RIGHT •
11 4101C9 BRACKET, PILLION STEP :LEFT ••
4101K4 BRACKET, PILLION STEP :BOTH ••
3
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
50610-KRS-830
50622-KBA-900
50661-KVR-650
50710-GN5-830
50711-GN5-730
BAR COMP., STEP •••••••••••••
RUBBER, STEP HOLDER •••••••••
RUBBER, STEP ••••••••••••••••
RUBBER, PILLION STEP ••••••••
PLATE, PILLION STEP •••••••••
1
4
2
2
2
6
7
8
9
10
50713-KEV-900
50713-KRS-830
50714-KRS-830
50714-KTS-900
50715-KVR-650
STAY, R. PILLION STEP •••••••
BAR, R. PILLION STEP ••••••••
BAR, L. PILLION STEP ••••••••
STAY, L. PILLION STEP •••••••
BRACKET COMP., R. PILLION STEP
1
1
1
1
1
11
12
13
14
15
50716-KVR-650
90116-KEV-900
90117-KEV-900
90118-KEV-900
92101-08020-0A
BRACKET COMP., L. PILLION STEP
COLLAR, PILLION STEP MOUNTING
RUBBER, PILLION STEP MOUNTING
COLLAR, MUFFLER MOUNTING ••••
BOLT, HEX., 8X20 ••••••••••••
1
2
2
4
1
16
17
18
19
20
92101-08028-0A
92101-08035-0A
93402-08020-00
94002-10000-0S
94101-06000
BOLT, HEX., 8X28 ••••••••••••
BOLT, HEX., 8X35 ••••••••••••
BOLT-WASHER, 8X20 •••••••••••
NUT, HEX., 10MM •••••••••••••
WASHER, PLAIN, 6MM ••••••••••
2
2
4
2
2
WASHER, PLAIN, 8MM ••••••••••
PIN, SPLIT, 1.6X15 ••••••••••
PIN C, PILLION STEP •••••••••
3
2
2
21 94103-08000
22 94201-16150
23 95015-83000
Serial No.
Parts catalogue code
70
2009.11.10
E
F.R.T.
0.3
0.1
0.1
0.1
0.1
0.1
0.1
0.2
0.1
0.2
0.2
0.4
F-20
G 8
STAND
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1
(2)
410175 STAND, MAIN ••••••••••••••••••
5 410180 BAR, SIDE STAND ••••••••••••••
9
(3)
410176 SPRING, MAIN STAND •••••••••••
10 410182 SPRING, SIDE STAND •••••••••••
F.R.T.
0.5
0.2
0.2
0.1
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
50500-KTS-900
50512-KRS-C00
50523-KRS-830
50524-GBJ-680
50530-KTS-900
STAND COMP., MAIN •••••••••••
SHAFT, RR. BRAKE PIVOT ••••••
HOOK, MAIN STAND SPRING •••••
RUBBER, STAND STOPPER •••••••
BAR COMP., SIDE STAND •••••••
1
1
1
1
1
6
7
8
9
10
90108-223-000
94002-10000-0S
94201-30250
95014-71402
95014-72102
SCREW, SIDE STAND PIVOT •••••
NUT, HEX., 10MM •••••••••••••
PIN, SPLIT, 3.0X25 ••••••••••
SPRING D, MAIN STAND ••••••••
SPRING A, SIDE STAND ••••••••
1
1
1
1
1
Serial No.
3
Parts catalogue code
71
2009.11.10
E
F-21
G 9
SWINGARM
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 4101L9 CASE, DRIVE CHAIN :UPPER •••••
2 4101M0 CASE, DRIVE CHAIN :LOWER •••••
4101P7 CASE, DRIVE CHAIN :BOTH ••••••
3 213165 CHAIN, DRIVE •••••••••••••••••
6 4101M1 PACKING, DRIVE CHAIN CASE ••••
7 7111H2 ARM, REAR BRAKE STOPPER ••••••
8 5121B0 SWINGARM ASSEMBLY ••••••••••••
Ref.
No.
3
Reqd. QTY
Part No.
Description
1 40510-KTS-900ZA CASE, UPPER HALF DRIVE CHAIN
*NH364M*SHEEN SILVER METALLIC
2 40520-KTS-900ZA CASE, UNDER HALF DRIVE CHAIN
*NH364M*SHEEN SILVER METALLIC
3 40530-KPH-W00 CHAIN, DRIVE (428-104L) •••••
4 40531-KPH-W00 JOINT, DRIVE CHAIN ••••••••••
5 40545-001-000 CAP, CHAIN CASE PEEP HOLE •••
NF100
1SH/3SH
A
Parts catalogue code
1
1
1
1
1
6 40591-KTS-900 PACKING, DRIVE CHAIN CASE •••
7 43431-KTS-900 ARM COMP., RR. BRAKE STOPPER
8 52200-KVR-C00ZA SWINGARM SUB ASSY., RR.
*NH364M*SHEEN SILVER METALLIC
9 90118-383-000 BOLT-WASHER, 6X6 ••••••••••••
10 90121-KFL-890 BOLT, SWINGARM PIVOT ••••••••
1
3
1
11
12
13
14
15
BOLT A, BRAKE STOPPER ARM •••
NUT, HEX., 8MM ••••••••••••••
NUT, HEX., 10MM •••••••••••••
WASHER, PLAIN, 8MM ••••••••••
WASHER, SPRING, 10MM ••••••••
1
1
1
1
1
16 94201-20150
PIN, SPLIT, 2.0X15 ••••••••••
17 95701-06010-00 BOLT, FLANGE, 6X10 ••••••••••
1
1
92812-20000
94001-08000-0S
94031-10000
94101-08000
94111-10000
Serial No.
1
1
72
2009.11.10
E
F.R.T.
0.1
0.1
0.1
0.3
0.5
0.3
0.7
F-22
G10
REAR CUSHION
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 5121B6 CUSHION ASSY., REAR :LEFT ••••
5121B7 CUSHION ASSY., REAR :RIGHT •••
5121B8 CUSHION ASSY., REAR :BOTH ••••
F.R.T.
0.4
0.4
0.5
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
52400-KVR-C00
52485-KVR-C00
52486-KVR-720
52487-KVR-C00
52488-KVR-C00
CUSHION ASSY., RR. ••••••••••
BUSH, RUBBER UPPER ••••••••••
BUSH, RUBBER UNDER ••••••••••
COLLAR, RUBBER BUSH UPPER •••
COLLAR, RUBBER BUSH UNDER •••
2
2
2
2
2
6
7
8
9
94001-10000-0S
94021-10000-0S
94101-10000
94101-12000
NUT, HEX., 10MM •••••••••••••
NUT, CAP, 10MM ••••••••••••••
WASHER, PLAIN, 10MM •••••••••
WASHER, PLAIN, 12MM •••••••••
2
2
4
2
Serial No.
3
Parts catalogue code
73
2009.11.10
E
F-23
G11
REAR FENDER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
2 413102 FENDER, REAR •••••••••••••••••
Ref.
No.
3
Reqd. QTY
Part No.
Description
NF100
1SH/3SH
A
1 33742-KVR-C01
33742-KVR-C02
2 80200-KVR-C00ZA
3 84701-KTS-900
4 90111-162-000
5 90677-KPH-C00
REFLECTOR, RR. REFLEX •••••••
••••••••••••••••••••••••••••
FENDER SET, RR. *TYPE1*(WL) •
BRACKET, RR. NUMBER PLATE •••
BOLT, FLANGE, 6MM •••••••••••
NUT, CLIP, 5MM ••••••••••••••
1
1
1
1
3
2
PLUG, CONE TYPE •••••••••••••
NUT, FLANGE, 5MM ••••••••••••
NUT, FLANGE, 6MM ••••••••••••
BOLT, FLANGE, 6X14 ••••••••••
BOLT, FLANGE, 6X16 ••••••••••
1
1
2
2
2
6
7
8
9
10
90899-422-610
94050-05080
94050-06000
95701-06014-00
95701-06016-00
Serial No.
Parts catalogue code
74
2009.11.10
E
F.R.T.
0.7
F-24
G12
WINKER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
3 6161C4 WINKER :RIGHT FRONT ••••••••••
5 6161C3 WINKER :LEFT FRONT •••••••••••
6161C5 WINKER :BOTH FRONT •••••••••••
6 6161C7 WINKER :RIGHT REAR •••••••••••
12 6161C6 WINKER :LEFT REAR ••••••••••••
6161C8 WINKER :BOTH REAR ••••••••••••
15
(1,4,7,8,13,14)
616133 BULB, WINKER :FRONT ••••••••••
.NOTE: Same time for two units
616139 BULB, WINKER :REAR •••••••••••
.NOTE: Same time for two units
6161G0 BULB, WINKER :FOR 1 VEHICLE ••
F.R.T.
0.3
0.3
0.5
0.6
0.6
0.7
0.1
0.1
0.2
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
33402-KVR-C00
33409-KVR-C00
33410-KVR-C00
33452-KVR-C00
33460-KVR-C00
LENS, R. FR. WINKER •••••••••
SCREW, TAPPING, 4.2X16 ••••••
SOCKET COMP., R. WINKER •••••
LENS, L. FR. WINKER •••••••••
SOCKET COMP., L. WINKER •••••
1
2
1
1
1
6
7
8
9
10
33600-KVR-C01
33602-KVR-C00
33607-KVR-C01
33609-KVR-C01
33610-KVR-C00
WINKER ASSY., R. RR. (12V 21W)
LENS, R. WINKER •••••••••••••
PACKING, LENS •••••••••••••••
SCREW, TAPPING, 4.2X16 ••••••
BRACKET, R. RR. WINKER ••••••
1
1
2
2
1
11
12
13
14
15
33620-KVR-C00
33650-KVR-C01
33652-KVR-C00
33710-KVR-C00
34907-KVJ-911
BRACKET, L. RR. WINKER ••••••
WINKER ASSY., L. RR. (12V 21W)
LENS, L. WINKER •••••••••••••
SEAL, GASKET ••••••••••••••••
BULB, WINKER LIGHT (12V 21W)
1
1
1
2
4
16
17
18
19
64431-KVR-C00
93903-24310
94050-10000
94103-04800
RUBBER, WINKER ••••••••••••••
SCREW, TAPPING, 4X12 ••••••••
NUT, FLANGE, 10MM •••••••••••
WASHER, PLAIN, 4MM ••••••••••
2
4
2
4
Serial No.
3
Parts catalogue code
75
2009.11.10
E
F-25
G13
TAILLIGHT
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
3 6161D5 TAILLIGHT UNIT •••••••••••••••
6 6161E2 BASE, TAILLIGHT ••••••••••••••
7 6161G1 BULB, TAILLIGHT ••••••••••••••
3
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
33103-KVR-C00
33113-KTS-900
33700-KVR-C01
33702-KVR-C01
33705-KW7-900
SCREW, TAPPING, 4.2X16 ••••••
PIPE, CP ••••••••••••••••••••
TAILLIGHT ASSY. (12V 21/5W) •
LENS COMP., TAILLIGHT •••••••
RUBBER A, TAILLIGHT MOUNTING
2
2
1
1
3
6 33711-KVR-C01
7 34906-447-711
BASE COMP. ••••••••••••••••••
BULB, TAILLIGHT (12V 21/5W)
(STANLEY)
8 61104-428-000 COLLAR, FR. FENDER ••••••••••
9 95701-06025-00 BOLT, FLANGE, 6X25 ••••••••••
Serial No.
Parts catalogue code
1
1
2
2
76
2009.11.10
E
F.R.T.
0.4
0.4
0.1
F-26
G14
BATTERY
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 610100 BATTERY ••••••••••••••••••••••
3 410185 BOX, BATTERY •••••••••••••••••
Ref.
No.
F.R.T.
0.2
0.8
Reqd. QTY
Part No.
1 31500-KTL-A30
31500-KTL-A40
2 31502-KRS-730
31502-KRS-740
3 50380-KVR-G00
4 50382-KVR-C00
5 90111-162-000
Description
BATTERY (CB5L-B)
(TIANJIN TONG YEE)
BATTERY (YB5L-B)
(TIANJIN YUASA)
TUBE, BATTERY BREATHER
(TIANJIN TONG YEE)
TUBE, BATTERY BREATHER
(TIANJIN YUASA)
CASE, BATTERY •••••••••••••••
COVER, BATTERY ••••••••••••••
BOLT, FLANGE, 6MM •••••••••••
6 90344-KEV-900 NUT C, CLIP, 6MM ••••••••••••
7 90504-KBP-900 COLLAR, MIDDLE COVER ••••••••
8 92301-06014-0A BOLT, RECESSED, 6X14 ••••••••
NF100
1SH/3SH
A
Serial No.
3
Parts catalogue code
1
1
1
1
1
1
3
2
1
1
77
2009.11.10
E
F-27
G15
WIRE HARNESS
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
2
3
5
6
7
8
9
11
3
6141A1
614105
6131B2
611100
6111E9
616169
6111C3
6111C5
IGNITION CONTROL MODULE ••••••
COIL, IGNITION •••••••••••••••
RECTIFIER, REGULATE ••••••••••
HARNESS, WIRE ••••••••••••••••
CORD, EARTH ••••••••••••••••••
HORN •••••••••••••••••••••••••
RELAY, WINKER ••••••••••••••••
RELAY, STARTER •••••••••••••••
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
30401-KVR-G00
30410-KVR-G01
30500-KVR-G01
30700-KVR-C01
31600-KVR-G01
CUSHION, C.D.I. UNIT ••••••••
C.D.I. UNIT •••••••••••••••••
COIL COMP., IGNITION ••••••••
CAP ASSY., NOISE SUPPRESSOR •
RECTIFIER COMP., REGULATOR ••
1
1
1
1
1
6
7
8
9
10
32100-KVR-G00
32101-KVR-G00
38110-KVR-640
38301-KVR-C01
38306-KVR-C00
HARNESS, WIRE •••••••••••••••
CABLE, EARTH ••••••••••••••••
HORN ASSY.(HIGH) ••••••••••••
RELAY COMP., WINKER •••••••••
SUSPENSION, WINKER RELAY ••••
1
1
1
1
1
11
12
13
14
15
38501-KVR-C01
38506-KVR-C00
50177-KVR-C00
90111-GFC-J31
92101-05020-0A
RELAY COMP., STARTER ••••••••
SUSPENSION, STARTER RELAY •••
BRACKET, RELAY ••••••••••••••
BAND, WIRE HARNESS ••••••••••
BOLT, HEX., 5X20 ••••••••••••
1
1
1
1
2
16 95701-06012-00 BOLT, FLANGE, 6X12 ••••••••••
17 98200-21000
FUSE B (10A) ••••••••••••••••
3
1
Serial No.
Parts catalogue code
78
2009.11.10
E
F.R.T.
0.5
0.6
0.5
1.2
0.4
0.2
0.2
0.2
F-28
G16
FRAME BODY
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 6151A1 KEY SET ••••••••••••••••••••••
2 615145 SWITCH, COMBINATION & LOCK •••
5 410100 BODY, FRAME ••••••••••••••••••
.INCLUDES: Engine removal and
installation
7 411105 STAY, FRONT COVER ••••••••••••
Ref.
No.
F.R.T.
2.0
1.9
5.0
0.4
Reqd. QTY
Part No.
1 35010-KVR-G00
2 35100-KVR-G01
3 35121-KVR-C00
4 45455-KVR-C00
5 50100-KVR-G00
Description
NF100
1SH/3SH
A
Serial No.
3
Parts catalogue code
KEY SET •••••••••••••••••••••
1
SWITCH ASSY., COMBINATION &
LOCK 1
KEY, BLANK •••••••••••••••••• (1)
GUIDE, CABLE ••••••••••••••••
1
BODY COMP., FRAME •••••••••••
1
6
7
8
9
10
50383-KVR-G00
64221-KVR-C00
90100-KVR-C00
90110-KVR-C00
90164-028-000
GUARD, C.D.I. UNIT ••••••••••
STAY, FR. TOP COVER •••••••••
BOLT, HEX., 8X100 •••••••••••
BOLT, HEX., 8X110 •••••••••••
SCREW, U-LOCK FLAT, 6X12 ••••
1
1
1
1
2
11
12
13
14
94030-08280
94111-08000
95701-06012-00
95801-08032-00
NUT, HEX., 8MM ••••••••••••••
WASHER, SPRING, 8MM •••••••••
BOLT, FLANGE, 6X12 ••••••••••
BOLT, FLANGE, 8X32 ••••••••••
2
1
1
2
79
2009.11.10
E
F-29
H 1
TOOLS
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 4101K9 BOX, UTILITY •••••••••••••••••
3
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
80140-KVR-C00
80160-KVR-C00
83642-171-000
89102-538-000
89103-538-000
BOX COMP., UTILITY ••••••••••
RUBBER, SEAL ••••••••••••••••
BAG, OWNERS MANUAL ••••••••••
DRIVER, SCREW (NO.2 + -) ••••
GRIP ••••••••••••••••••••••••
1
1
1
1
1
6
7
8
9
10
89214-041-000
89215-KRS-C00
89216-GBG-770
90111-162-000
99001-10120
WRENCH, BOX (23MM) ••••••••••
SPANNER, PIN ••••••••••••••••
WRENCH, SPARK PLUG ••••••••••
BOLT, FLANGE, 6MM •••••••••••
SPANNER, 10X12 ••••••••••••••
1
1
1
1
1
11
12
13
14
15
99001-14170
99002-13500
99005-02000
99006-19000
99008-01600
SPANNER, 14X17 ••••••••••••••
PLIERS, 135 •••••••••••••••••
BAR B, HANDLE •••••••••••••••
WRENCH, EYE, 19MM •••••••••••
BAG, TOOL, 160MM ••••••••••••
1
1
1
1
1
Serial No.
Parts catalogue code
80
2009.11.10
E
F.R.T.
0.1
F-30
H 2
MAIN PIPE COVER
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
1 4131S9 COVER, MAIN PIPE SIDE :RIGHT •
2 4131S8 COVER, MAIN PIPE SIDE :LEFT ••
4131T0 COVER, MAIN PIPE SIDE :BOTH ••
3 413122 COVER, FRONT CENTER ••••••••••
4 4131T1 COVER, MAIN PIPE UPPER •••••••
12 4131S6 LEGSHIELD :RIGHT •••••••••••••
13 4131S5 LEGSHIELD :LEFT ••••••••••••••
4131S7 LEGSHIELD :BOTH ••••••••••••••
Ref.
No.
F.R.T.
0.3
0.3
0.5
0.1
0.6
0.3
0.3
0.5
Reqd. QTY
Part No.
Description
1 64200-KVR-C00ZD COVER SET, R. MAIN PIPE SIDE
(WL)
*NHA06P
1*
PEARL PROCYON BLACK
64200-KVR-C00ZE *NH494M*SIGMA SILVER METALLIC
64200-KVR-C00ZF *PB354P*....PEARL GEMINI BLUE
64200-KVR-C00ZG *R283M
1*
BAKE RED METALLIC
2 64250-KVR-C00ZD COVER SET, L. MAIN PIPE SIDE
(WL)
*NHA06P
1*
PEARL PROCYON BLACK
64250-KVR-C00ZE *NH494M*SIGMA SILVER METALLIC
64250-KVR-C00ZF *PB354P*....PEARL GEMINI BLUE
64250-KVR-C00ZG *R283M
1*
BAKE RED METALLIC
3 64300-KVR-G00ZA COVER SET, FR. TOP (WL)
*NHA06P*..PEARL PROCYON BLACK
64300-KVR-G00ZB *R283M*.....BAKE RED METALLIC
64300-KVR-G00ZC *NH494M*SIGMA SILVER METALLIC
64300-KVR-G00ZD *PB354P*....PEARL GEMINI BLUE
4 64320-KVR-C00ZA COVER, MAIN PIPE
*NH1*...................BLACK
5 64321-KVR-C00 RUBBER, KEY CYLINDER ••••••••
6 64348-KSS-900
7 64349-KVR-C00
8 64420-KVR-C00
RUBBER, LEG SHIELD STAY
MOUNTING
COLLAR, STAY SETTING ••••••••
STAY, R. MAIN PIPE SIDE COVER
NF100
1SH/3SH
A
Serial No.
3
Parts catalogue code
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
81
2009.11.10
E
F-30
Ref.
No.
3
H 3
MAIN PIPE COVER
Reqd. QTY
Description
NF100
1SH/3SH
A
PLATE, MAIN PIPE SIDE COVER •
PLATE, R. MAIN PIPE SIDE COVER
1
1
11 64425-KVR-C00 STAY, L. MAIN PIPESIDE COVER
12 64430-KVR-C00ZB SHIELD, R. LEG
*NHA06P*..PEARL PROCYON BLACK
64430-KVR-C00ZC *R283M*.....BAKE RED METALLIC
64430-KVR-C00ZD *NH494M*SIGMA SILVER METALLIC
64430-KVR-C00ZE *PB354P*....PEARL GEMINI BLUE
13 64440-KVR-C00ZB SHIELD, L. LEG
*NHA06P*..PEARL PROCYON BLACK
64440-KVR-C00ZC *R283M*.....BAKE RED METALLIC
64440-KVR-C00ZD *NH494M*SIGMA SILVER METALLIC
64440-KVR-C00ZE *PB354P*....PEARL GEMINI BLUE
14 64510-KEV-900 CUSHION, FR. TOP COVER ••••••
15 90104-KPH-900 SCREW, SPECIAL, 5MM •••••••••
1
1
1
1
1
3
2
16
17
18
19
20
90107-KTL-740
90108-KTL-740
90109-KTL-740
90677-KAN-T00
91509-GE2-760
SCREW, COWL SETTING (A) •••••
BOLT, BODY COVER SETTING ••••
BOLT, FAIRING SETTING •••••••
NUT, CLIP, 5MM ••••••••••••••
SCREW, PAN, 5X11.5 ••••••••••
2
3
2
2
1
21
22
23
24
92101-06020-0A
93903-24480
93903-25210
94103-06000
BOLT, HEX., 6X20 ••••••••••••
SCREW, TAPPING, 4X16 ••••••••
SCREW, TAPPING, 5X12 ••••••••
WASHER, PLAIN, 6MM ••••••••••
4
2
8
2
Part No.
9 64421-KVR-C00
10 64421-KVR-G00
Serial No.
Parts catalogue code
1
1
1
1
82
2009.11.10
E
F-31
H 4
CAUTION LABEL
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
F.R.T.
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
No.
Part No.
Description
NF100
1SH/3SH
A
1
2
3
4
5
81220-KRF-E20
87505-KVR-G00
87506-KVR-G00
87507-KVR-G00
87509-KVR-G00
LABEL, RR. CARRIER (SPANISH)
LABEL, TIRE •••••••••••••••••
MARK, BATTERY CAUTION •••••••
LABEL, DRIVE CHAIN (SPANISH)
LABEL, AIR CLEANER ELEMENT
NOTICE
1
1
1
1
6 87560-KTL-C40ZA MARK, DRIVE CAUTION (SPANISH)
*TWHITE*................WHITE
Serial No.
3
Parts catalogue code
1
1
83
2009.11.10
E
F-32
H 5
MARK/STRIPE
Ref.
(Relative ref. Number)
L.O.N.
No.
Description
NO INFORMATION •••••••••••••••
Ref.
No.
3
Reqd. QTY
Part No.
Description
NF100
1SH/3SH
A
1 87107-KVR-G00ZA
87107-KVR-G00ZB
87107-KVR-G00ZC
87107-KVR-G00ZD
2 87108-KVR-G00ZA
87108-KVR-G00ZB
87108-KVR-G00ZC
87108-KVR-G00ZD
3 87120-KVR-G00ZA
87120-KVR-G00ZB
87120-KVR-G00ZC
87120-KVR-G00ZD
4 87130-KVR-C00ZD
87130-KVR-C00ZE
87130-KVR-C00ZF
87130-KVR-C00ZG
5 87140-KVR-C00ZA
STRIPE, R. BODY COVER *TYPE1*
STRIPE, R. BODY COVER *TYPE3*
STRIPE, R. BODY COVER *TYPE2*
STRIPE, R. BODY COVER *TYPE4*
STRIPE, L. BODY COVER *TYPE1*
STRIPE, L. BODY COVER *TYPE3*
STRIPE, L. BODY COVER *TYPE2*
STRIPE, L. BODY COVER *TYPE4*
MARK, HONDA *TYPE1*(100MM) ••
MARK, HONDA *TYPE3*(100MM) ••
MARK, HONDA *TYPE2*(100MM) ••
MARK, HONDA *TYPE4*(100MM) ••
MARK, HONDA *TYPE4*(125MM) ••
MARK, HONDA *TYPE5*(125MM) ••
MARK, HONDA *TYPE6*(125MM) ••
MARK, HONDA *TYPE7*(125MM) ••
MARK, HONDA *TYPE1*(60MM) •••
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
1
Serial No.
Parts catalogue code
84
2009.11.10
E
F.R.T.
PART NO. INDEX
Part Number
Address Page Ref.
06000
06410-KFL-850
06430-KSW-840
06430-KSY-880
F12
F14
F11
F8
F11
59
61
58
55
58
1
1
1
1
1
11000
11100-KVR-C00
11191-KVR-C00
11200-KVR-C00
11321-KVR-C00
11330-KVR-C00
11341-KVR-C00
11360-KVR-C00
11394-KVR-C00
11395-KVR-C00
D14
D14
D14
D12
D6
D10
D10
D6
D10
40
40
40
38
32
36
36
32
36
1
2
3
1
1
1
2
2
3
D5
D5
D2
D3
D2
D2
D2
D1
D1
D1
D1
D1
D1
D1
31
31
28
29
28
28
28
27
27
27
27
27
27
27
1
2
1
1
2
3
4
1
2
3
4
5
6
7
D15
D15
D15
D15
D15
D15
D15
D15
D15
D15
D15
D15
D15
41
41
41
41
41
41
41
41
41
41
41
41
41
1
2
2
2
2
2
3
3
3
3
3
4
5
D3
D4
D4
D3
29
30
30
29
2
1
2
3
12000
12101-KVR-C00
12191-KVR-C00
12200-KVR-G00
12209-GB4-682
12237-GB4-305
12245-GB4-305
12250-GF6-003
12301-KVR-C00
12331-KVR-C00
12341-KVR-C00
12361-035-000
12391-KVR-C00
12394-KVR-C00
12395-KVR-C00
13000
13000-KVR-C00
13011-KRS-305
13021-KRS-305
13031-KRS-305
13041-KRS-305
13051-KRS-305
13101-KVR-C00
13102-KVR-C00
13103-KVR-C00
13104-KVR-C00
13105-KVR-C00
13111-KVR-C00
13115-KVR-C00
14000
14100-KVR-C00
14321-KVR-C00
14401-KVR-C00
14431-KVR-C00
Part Number
14451-KVR-C00
14500-KVR-C00
14502-086-000
14531-KVR-C00
14541-KVR-C00
14550-KVR-C00
14566-KVR-C00
14610-086-010
14615-KVR-C00
14670-KVR-C00
14675-KVR-C00
14711-GN5-913
14721-KVR-C00
14751-GBG-900
14761-GBG-900
14771-KVR-C00
14775-KVR-C00
14781-MA6-000
Address Page Ref.
D3
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D3
D3
D3
D3
D3
D3
D3
29
30
30
30
30
30
30
30
30
30
30
29
29
29
29
29
29
29
4
3
4
5
6
7
8
9
10
11
12
5
6
7
8
9
10
11
D9
D9
D9
D9
D9
D9
D7
D7
D6
D8
D14
G4
35
35
35
35
35
35
33
33
32
34
40
67
1
2
3
4
5
6
1
2
3
1
4
1
15000
15100-KVR-C00
15119-178-000
15331-KVR-C00
15332-KVR-C00
15384-KVR-C00
15421-KSP-910
15431-KVR-C00
15439-KVR-C00
15651-KVR-650
15661-KVR-C00
15761-KRS-C00
15771-KV6-000
16000
16010-KVR-C02
16012-KVR-G02
16013-KVR-C02
16014-KRS-832
16015-KVR-C02
16016-KVR-C02
16022-KVR-C02
16025-KVR-C02
16028-KRS-832
16040-KRS-832
16050-KRS-C02
16068-KRS-832
16076-KRS-832
16094-KRS-832
16095-KVR-G02
16100-KVR-G02
16106-KVR-C00
16119-KRS-C02
16148-KRS-832
16149-KRS-832
16155-KVR-C02
16163-KVR-C02
E4
E4
E4
E4
E4
E4
E4
E4
E4
E4
E4
E4
E4
E4
E5
E4
D10
D14
E4
E4
E4
E4
E4
46
46
46
46
46
46
46
46
46
46
46
46
46
46
47
46
36
40
46
46
46
46
46
1
2
3
4
5
6
7
8
9
10
11
12
13
14
27
15
4
5
16
17
18
19
20
Part Number
16164-KVR-C02
16165-KVR-C02
16175-KRS-832
16176-KRS-832
16180-KVR-G02
16199-KRS-C02
16211-KVR-C00
16236-KVR-G00
16910-KRS-830
16975-KVR-C02
Address Page Ref.
E4
E4
E4
E4
E4
E5
D2
G4
F15
E5
46
46
46
46
46
47
28
67
62
47
17000
17110-KVR-C00
17210-KVR-C00
17213-GN5-900
17214-GN5-900
17225-KRS-C00
17226-KVR-C00
17227-HC0-000
17233-KVR-C00
17234-KCW-871
17234-KVR-C00
17253-KRS-C00
17256-053-010
17260-KPH-C00
17500-KVR-G00
17620-KRS-T40
17630-KVR-G00
17631-KRS-T40
17910-KRS-C00
D2
G3
G3
G3
G3
G3
G3
G3
G3
G3
G3
G3
G4
F15
F15
F15
F15
F3
18000
18240-KRS-C00
18291-KVR-C00
18350-KRS-C00
18600-KTS-901
18620-KRS-C00
18640-KRS-C00
18645-KPH-C00
18652-KRS-C00
18653-KRS-C00
18654-KVR-650
18655-KVR-G00
G5
G5
G5
G4
G4
G4
G4
G4
G4
G4
G4
22000
22110-KVR-C00
22120-GN5-910
22201-KVR-C01
22311-107-000
22350-115-020
22361-GN8-920
22401-KVR-C00
22535-KVR-C00
22606-KVR-C00
22610-KVR-C00
22641-GN8-920
D8
D8
D8
D8
D8
D8
D8
D7
D7
D7
D7
2009.11.10
21
22
23
24
25
26
5
2
1
28
I 1
Part Number
22660-KVR-C00
22670-KVR-C00
22804-GB2-000
22810-KVR-C00
22823-KVR-C00
22840-KVR-C00
22846-KVR-C00
D7
D7
D7
D6
D6
D6
D6
33
33
33
32
32
32
32
7
8
9
4
5
6
7
D8
D16
D8
D8
D16
D16
D16
D16
D16
D16
D16
D16
D16
D16
D16
D16
34
42
34
34
42
42
42
42
42
42
42
42
42
42
42
42
9
1
10
11
2
3
4
5
6
7
8
9
10
11
12
13
E2
E2
E2
E2
D16
D16
E2
E2
E2
E2
E2
E2
E2
E2
E2
E2
E2
E2
G6
44
44
44
44
42
42
44
44
44
44
44
44
44
44
44
44
44
44
69
1
2
3
4
14
15
5
6
7
8
9
10
11
12
13
14
15
16
1
D12
D12
D12
D12
D12
D12
D12
D12
38
38
38
38
38
38
38
38
2
3
4
5
6
7
8
9
23000
23112-KVR-C00
23211-KVR-C00
23216-GN5-910
23217-KVR-C00
23221-KVR-C00
23421-KVR-C00
23422-KVR-C00
23431-KVR-C00
23441-KVR-C00
23451-KVR-C00
23461-KVR-C00
23471-KVR-C00
23481-KVR-C00
23801-KVR-C00
23802-KVR-C00
23911-KVR-C00
28 6
66 1
66 2
66 3
66 4
66 5
66 6
66 7
66 8
66 9
66 10
66 11
67 3
62 2
62 3
24000
62 4
62 5 24211-KVR-C00
50 1 24261-KVR-C00
24263-KVR-C00
24301-KVR-C00
24305-KVR-C00
68 1 24306-KVR-C00
68 2 24320-KVR-C00
68 3 24322-KVR-C00
67 4 24411-KVR-C00
67 5 24421-KVR-C00
67 6 24422-KVR-C00
67 7 24430-KVR-C00
67 8 24435-KVR-C00
67 9 24610-KVR-C00
67 10 24630-KVR-C00
67 11 24641-KVR-C00
24651-KVR-C00
24652-KVR-C00
24701-KTS-900
34 2
34 3
28000
34 4
34 5 28101-KVR-C00
34 6 28102-KVR-C00
34 7 28103-KVR-C00
34 8 28110-KVR-C00
33 3 28117-KVR-C00
33 4 28120-KVR-C00
33 5 28125-KVR-C00
33 6 28126-KVR-C00
E
Address Page Ref.
Part Number
28128-KVR-C00
28211-KVR-C00
28221-KVR-C00
28251-KVR-C00
28262-KVR-C00
28271-KVR-C00
28281-KVR-C00
28300-KVR-C00
Address Page Ref.
D12
E3
E3
E3
E3
E3
E3
G6
38 10
45 1
45 2
45 3
45 4
45 5
45 6
69 2
G15
G15
G15
G15
78
78
78
78
1
2
3
4
D11
D11
D11
D13
G14
G14
G14
G14
G15
37
37
37
39
77
77
77
77
78
1
2
3
1
1
1
2
2
5
G15
G15
D13
D6
D10
78
78
39
32
36
6
7
2
8
5
G13
G13
F1
F1
F1
F1
F1
G12
G12
G12
G12
G12
G12
G12
G12
G12
G12
G12
G12
G12
G13
76
76
48
48
48
48
48
75
75
75
75
75
75
75
75
75
75
75
75
75
76
1
2
1
2
3
4
5
1
2
3
4
5
6
7
8
9
10
11
12
13
3
30000
30401-KVR-G00
30410-KVR-G01
30500-KVR-G01
30700-KVR-C01
31000
31110-KVR-G01
31120-KVR-G01
31141-KVR-C00
31210-KVR-C01
31500-KTL-A30
31500-KTL-A40
31502-KRS-730
31502-KRS-740
31600-KVR-G01
32000
32100-KVR-G00
32101-KVR-G00
32410-KVR-C00
32921-KVR-G00
32961-KVR-C00
33000
33103-KVR-C00
33113-KTS-900
33118-KVR-C00
33120-KVR-C01
33122-KVX-601
33150-KVR-C01
33301-KVJ-911
33402-KVR-C00
33409-KVR-C00
33410-KVR-C00
33452-KVR-C00
33460-KVR-C00
33600-KVR-C01
33602-KVR-C00
33607-KVR-C01
33609-KVR-C01
33610-KVR-C00
33620-KVR-C00
33650-KVR-C01
33652-KVR-C00
33700-KVR-C01
4
85
PART NO. INDEX
Part Number
33702-KVR-C01
33705-KW7-900
33710-KVR-C00
33711-KVR-C01
33741-GFM-890
33742-KVR-C01
33742-KVR-C02
Address Page Ref.
G13
G13
G12
G13
F6
G11
G11
76 4 40545-001-000
76 5 40591-KTS-900
75 14
76 6
41000
53 1
74 1 41201-KTS-900
74 1
F1
G13
G12
F2
F2
F2
48 6 42301-KTS-900
76 7
75 15 42303-KTS-900
49 1
49 2 42304-KRS-830
49 3
42313-KRS-830
42615-KVR-C00
G16
G16
G16
F3
F3
F3
G6
G6
D10
79
79
79
50
50
50
69
69
36
35000
35010-KVR-G00
35100-KVR-G01
35121-KVR-C00
35150-KVR-C01
35200-KVR-G01
35340-KVR-C01
35350-KVR-C01
35357-KRS-830
35759-KVR-C01
1
2
3
2
3
4
3
4
6
4
F2
F2
F2
F2
F2
F2
F2
F15
F15
F15
72
72
F12
F14
59
61
42635-KVR-C00
42650-KVR-C00
42650-KVR-C20
42653-KVR-C00
42701-KPH-C00
42711-KVR-C02
F12
F14
F12
F14
F12
F14
F11
F12
F14
F12
F14
F12
F12
F14
F12
F14
F12
F12
F14
F12
F14
F12
G15
G15
G15
G15
G15
78 8 44301-KVR-750
78 9
78 10 44302-KTT-950
78 11
78 12 44311-KPH-900
44620-KRS-830
40510-KTS-900ZA G9
40520-KTS-900ZA G9
40530-KPH-W00 G9
40531-KPH-W00 G9
40543-KVR-C00 F11
40544-KVR-C00 F12
F14
72
72
72
72
58
59
61
1
2
3
4
2
2
2
44635-KVR-C00
44650-KVR-C00
44650-KVR-C20
44701-KVR-C00
44711-KVR-C02
44712-KVR-C02
F9
F10
F9
F10
F9
F10
F9
F10
F9
F9
F10
F9
F9
F10
F9
Part Number
Address Page Ref.
5
6 44713-KVR-C02
44806-KVR-C00
44809-KRS-830
44830-KVR-C00
3
3
45000
F10
F9
F8
F8
F2
45010-KVR-C10
45134-250-000
F8
F8
F11
F8
F11
F8
F8
F11
F8
F8
F3
G16
F6
59
61
59
61
59
61
58
59
61
59
61
59
59
61
59
61
59
59
61
59
61
59
4
4
5
5
6
6
3
7
7
8
8
9
10
9
11
10
12
13
11
14
12
15
58
58
58
72
58
69
4
5
6
7
7
5
56
57
56
57
56
57
56
57
56
56
57
56
56
57
56
1
1
2
2
3
3
4
4
5
6
5
7
8
51000
6
9 51400-KVR-C00
44000
40000
86
G9
G9
49 4 42713-KVR-C02
49 5
43000
49 6
49 7
49 8 43100-KVR-C00ZA F11
49 9 43141-KPH-C00 F11
49 10 43410-KRS-830 F11
62 6 43431-KTS-900 G9
62 7 43434-ME1-670 F11
62 8 43451-KVR-C00 G6
38000
38110-KVR-640
38301-KVR-C01
38306-KVR-C00
38501-KVR-C01
38506-KVR-C00
42620-KRS-830
42712-KVR-C02
37000
37200-KVR-C01
37210-KVR-C01
37215-GBG-T00
37221-KVR-C00
37223-KVR-C00
37302-KPH-C01
37305-KE5-008
37800-KVR-C01
37801-GA7-700
37802-GA7-700
Address Page Ref.
42000
34000
34901-KVJ-911
34906-447-711
34907-KVJ-911
34908-GCC-C51
34909-GCC-C51
34918-GFC-951
Part Number
45141-KVR-C00
45145-121-710
45145-KRF-B40
45151-GCC-000
45410-KRS-830
45435-121-010
45450-KVR-C00
45455-KVR-C00
45465-KVR-C00
46000
46500-KRS-830
46513-KBP-900
G6
G6
69
69
G16
G15
F5
F5
F5
G14
G14
G16
F16
G8
G8
G8
G8
F16
G8
G7
G7
G7
G7
G7
G7
G7
G7
G7
G7
G7
79
78
52
52
52
77
77
79
63
71
71
71
71
63
71
70
70
70
70
70
70
70
70
70
70
70
F7
54
2009.11.10
Part Number
Address Page Ref.
57 7 51401-KVR-C00 F7
56 10 51410-KTS-900 F7
55 2 51412-KRS-830 F7
55 3 51420-KRS-830 F7
49 11 51425-KRS-830 F7
51437-KRS-830 F7
51466-KRS-830 F7
51470-KVR-C00 F7
55 4 51490-KRS-830 F7
55 5 51500-KVR-C00 F7
58 8 51520-KRS-830 F7
55 6
58 9
52000
55 7
55 8 52200-KVR-C00ZA G9
58 10 52400-KVR-C00 G10
55 9 52485-KVR-C00 G10
55 10 52486-KVR-720 G10
50 5 52487-KVR-C00 G10
79 4 52488-KVR-C00 G10
53 2
53000
50000
50100-KVR-G00
50177-KVR-C00
50301-KRS-830
50302-KRS-830
50306-KVR-C00
50380-KVR-G00
50382-KVR-C00
50383-KVR-G00
50415-KRS-830
50500-KTS-900
50512-KRS-C00
50523-KRS-830
50524-GBJ-680
50524-KEV-900
50530-KTS-900
50610-KRS-830
50622-KBA-900
50661-KVR-650
50710-GN5-830
50711-GN5-730
50713-KEV-900
50713-KRS-830
50714-KRS-830
50714-KTS-900
50715-KVR-650
50716-KVR-650
I 2
E
53100-KVR-C00 F4
6 53105-KVR-C00 F4
7 53107-KW7-930 F4
53108-KRS-830 F4
53109-KVR-C00 F4
53140-KVR-650 F3
5 53166-KVR-C00 F3
13 53171-KVR-C00 F3
1 53175-KVR-C00 F3
2 53204-KVR-C00ZA F4
3 53205-KVR-C02ZB F4
3 53205-KVR-C02ZC F4
4 53205-KVR-C02ZD F4
6 53205-KVR-C02ZE F4
1 53207-KVR-C00 F4
1 53210-KVR-C00 F5
2 53211-KRS-830 F5
3 53212-KRS-830 F5
4 53214-GN5-900 F5
2 53215-KVR-C00 F5
5 53216-KRS-830 F5
1 53219-KVR-C00 F5
2 53220-KVR-C00 F5
3
4
61000
5
6 61100-KVR-C00ZA F6
7 61100-KVR-C00ZC F6
8 61100-KVR-C00ZD F6
9 61100-KVR-C00ZE F6
10 61104-428-000 G13
11 61110-KVR-C00 F6
61200-KVR-C00 F6
1
Part Number
Address Page Ref.
54 2
64000
54 3
54 4 64200-KVR-C00ZD H2
54 5 64200-KVR-C00ZE H2
54 6 64200-KVR-C00ZF H2
54 7 64200-KVR-C00ZG H2
54 8 64221-KVR-C00 G16
54 9 64250-KVR-C00ZD H2
54 10 64250-KVR-C00ZE H2
54 11 64250-KVR-C00ZF H2
54 12 64250-KVR-C00ZG H2
64300-KVR-G00ZA H2
64300-KVR-G00ZB H2
64300-KVR-G00ZC H2
72 8 64300-KVR-G00ZD H2
73 1 64320-KVR-C00ZA H2
73 2 64321-KVR-C00 H2
73 3 64348-KSS-900 H2
73 4 64349-KVR-C00 H2
73 5 64350-KVR-C00ZA G1
64351-KVR-C00ZD G1
64360-KVR-C00ZA G1
64420-KVR-C00 H2
51 1 64421-KVR-C00 H3
51 2 64421-KVR-G00 H3
51 3 64425-KVR-C00 H3
51 4 64430-KVR-C00ZB H3
51 5 64430-KVR-C00ZC H3
50 6 64430-KVR-C00ZD H3
50 7 64430-KVR-C00ZE H3
50 8 64431-KVR-C00 G12
50 9 64440-KVR-C00ZB H3
51 6 64440-KVR-C00ZC H3
51 7 64440-KVR-C00ZD H3
51 7 64440-KVR-C00ZE H3
51 7 64510-KEV-900 H3
51 7 64521-KRS-830 F4
51 8 64600-KVR-G00ZA G1
52 4 64600-KVR-G00ZB G1
52 5 64600-KVR-G00ZC G1
52 6 64600-KVR-G00ZD G1
52 7 64650-KVR-G00ZA G1
52 8 64650-KVR-G00ZB G1
52 9 64650-KVR-G00ZC G1
52 10 64650-KVR-G00ZD G1
52 11
75000
53
53
53
53
76
53
53
3
3
3
3
8
4
5
75582-KSY-900
81
81
81
81
79
81
81
81
81
81
81
81
81
81
81
81
81
64
64
64
81
82
82
82
82
82
82
82
75
82
82
82
82
82
51
64
64
64
64
64
64
64
64
1
1
1
1
7
2
2
2
2
3
3
3
3
4
5
6
7
1
2
3
8
9
10
11
12
12
12
12
16
13
13
13
13
14
9
4
4
4
4
5
5
5
5
F16
63
3
F16
F16
F16
F16
F16
F16
F16
63 4
63 5
63 6
63 7
63 8
63 9
63 10
77000
77110-KVR-C00
77200-KVR-C01
77206-KW6-900
77207-GN5-910
77230-KVR-C00
77234-GN2-000
77236-GW0-000
PART NO. INDEX
Part Number
77239-KVR-C00
Address Page Ref.
F16
63 11
80000
80140-KVR-C00 H1
80160-KVR-C00 H1
80200-KVR-C00ZA G11
81000
81200-KVR-C00
81220-KRF-E20
81312-KPH-900
F16
H4
F6
88000
F3
F3
F3
89102-538-000
89103-538-000
63 12 89214-041-000
83 1 89215-KRS-C00
53 6 89216-GBG-770
H1
H1
H1
H1
H1
80
80
80
80
80
D2
D3
D14
D14
D2
F2
D8
E2
D2
D5
D4
D4
D10
D10
G16
F1
H3
G1
H3
G8
G1
H3
H3
G16
G11
G14
H1
G15
F3
G7
F7
G7
G9
G7
G9
F7
F4
F12
F14
G16
D1
D3
G5
28
29
40
40
28
49
34
44
28
31
30
30
36
36
79
48
82
64
82
71
64
82
82
79
74
77
80
78
50
70
54
70
72
70
72
54
51
59
61
79
27
29
68
80
80
74
64
64
64
64
64
80
84000
F6
G11
53
74
F4
51
87107-KVR-G00ZA H5
87107-KVR-G00ZB H5
87107-KVR-G00ZC H5
87107-KVR-G00ZD H5
87108-KVR-G00ZA H5
87108-KVR-G00ZB H5
87108-KVR-G00ZC H5
87108-KVR-G00ZD H5
87120-KVR-G00ZA H5
87120-KVR-G00ZB H5
87120-KVR-G00ZC H5
87120-KVR-G00ZD H5
87130-KVR-C00ZD H5
87130-KVR-C00ZE H5
87130-KVR-C00ZF H5
87130-KVR-C00ZG H5
87140-KVR-C00ZA H5
87505-KVR-G00 H4
87506-KVR-G00 H4
87507-KVR-G00 H4
87509-KVR-G00 H4
87560-KTL-C40ZA H4
84
84
84
84
84
84
84
84
84
84
84
84
84
84
84
84
84
83
83
83
83
83
86000
87000
6
6
6
6
7
3
90004-GHB-680
90012-KVR-C00
90031-KVR-C00
90032-KVR-C00
90033-041-020
90035-166-008
90050-357-000
90071-171-010
90081-GFP-900
7
3 90081-KVR-C00
90083-KTT-900
90084-KVR-650
90087-KVR-650
10 90100-KVR-C00
90101-GJ6-000
90104-KPH-900
90107-KGH-600
1 90107-KTL-740
1 90108-223-000
1 90108-KTL-740
1
2 90109-KTL-740
2 90110-KVR-C00
2 90111-162-000
2
3
3 90111-GFC-J31
3 90113-KEJ-900
3 90116-KEV-900
4 90116-KRS-830
4 90117-KEV-900
4 90118-383-000
4 90118-KEV-900
5 90121-KFL-890
2 90123-KVR-C00
3 90126-KVR-650
4 90128-KFM-900
5
6 90164-028-000
90201-KVR-C00
90206-KVR-C00
90207-165-600
Part Number
90231-198-010
90231-KVR-C00
50 10 90302-KRS-830
50 11
50 12
90000
83510-KVR-C00ZB G1
83510-KVR-C00ZC G1
83510-KVR-C00ZD G1
83510-KVR-C00ZE G1
83551-GE2-000 G1
83642-171-000 H1
86150-GFC-890
Address Page Ref.
88113-KVR-C00
88210-KVR-830
1 88220-KVR-830
2
2
89000
83000
84601-HA7-670
84701-KTS-900
Part Number
90302-KVR-C00
90302-KYA-601
4 90304-KVR-C00
5 90306-KYA-601
6
7
8 90307-GAZ-980
90307-KRS-830
7
12
6
7
8
12
12
17
9
3
13
14
7
8
8
7
15
8
16
6
9
17
18
9
4
5
9
14
13
12
13
13
9
14
10
14
11
16
13
10
8
13
4
90309-KVR-C00
90314-KET-900
90314-KRS-830
90324-GN5-730
90344-KEV-900
90401-KVR-C00
90407-KVR-C00
90410-KVR-C00
90431-KVR-C00
90432-KVR-C00
90441-KVR-C00
90442-GF6-010
90442-GN5-910
90443-GF6-010
90452-KVR-C00
90453-KVR-C00
90454-KVR-C00
90455-KVR-C00
90456-KVR-C00
90462-KVR-C00
90463-KRM-840
90463-KVR-C00
90464-KVR-C00
90465-KVR-C00
90475-KWB-600
90485-KVR-C00
90501-KPH-690
90503-KBP-900
90504-KBP-900
90505-KPH-880
90505-KRS-830
90522-028-000
90544-KRS-830
90601-KVR-C00
90602-GB0-911
90602-KRS-C00
90603-GB0-911
90604-KVR-C00
90605-166-720
90677-KAN-T00
Address Page Ref.
D7
D8
F3
F11
F12
F14
F11
F6
F4
F9
F10
F11
F1
F12
F14
F12
F14
F3
F3
F16
G14
D7
D14
D11
D7
D7
D8
D4
D1
D7
D1
D16
D7
E3
D7
E3
D8
D1
D4
D16
D16
D16
D4
D6
F4
F6
G14
F4
F11
G3
F7
D16
D2
G4
D5
D16
E3
D7
G1
2009.11.10
33
34
50
58
59
61
58
53
51
56
57
58
48
59
61
59
61
50
50
63
77
33
40
37
33
33
34
30
27
33
27
42
33
45
33
45
34
27
30
42
42
42
30
32
51
53
77
51
58
66
54
42
28
67
31
42
45
33
64
E
10
13
14
11
17
14
12
8
12
11
8
13
8
18
15
19
16
15
16
13
6
11
8
4
12
13
14
15
9
14
10
16
15
7
16
8
15
11
16
17
18
19
17
9
13
9
7
14
14
12
15
20
10
12
4
21
9
17
10
I 3
Part Number
Address Page Ref.
H3
G11
G4
D5
D3
D6
D10
D14
D15
F9
F10
G2
G11
F16
82
74
67
31
29
32
36
40
41
56
57
65
74
63
19
5
13
5
14
10
9
9
6
12
9
11
6
14
D16
D16
E1
D12
D7
D12
D12
D12
D6
E1
E2
F8
F12
F14
F7
D12
D1
D5
D2
D2
D2
D6
D10
D10
E2
D5
D6
D2
D12
F4
G2
H3
42
42
43
38
33
38
38
38
32
43
44
55
59
61
54
38
27
31
28
28
28
32
36
36
44
31
32
28
38
51
65
82
22
23
24
11
18
12
13
14
11
25
18
11
20
17
16
15
12
6
11
12
13
12
10
11
19
7
13
14
16
15
12
20
F4
G15
E1
G3
G6
H3
92101-06022-0A G6
51
78
43
66
69
82
69
16
15
26
13
8
21
9
90677-KPH-C00
90678-MN5-000
90701-KVR-C00
90702-KVR-C00
90703-KVR-C00
90741-KTT-900
90755-229-003
90801-KPN-J00
90899-422-610
90899-KL8-000
91000
91013-KVR-C00
91014-KVR-C00
91015-KVR-C00
91105-KVR-C00
91106-KVR-C00
91107-KVR-C00
91201-GB4-692
91202-GB4-692
91202-KVR-C01
91204-KWB-601
91208-KVR-C01
91251-KEV-900
91252-KVR-C00
91257-KRS-830
91301-KVR-C00
91302-KEV-900
91303-035-000
91304-KVR-C00
91305-028-000
91306-KVR-C00
91307-KRM-840
91308-KVR-C00
91309-KVR-C00
91310-KVR-C00
91311-KVR-C00
91312-KVR-C00
91313-KVR-C00
91317-GCE-C60
91509-GE2-760
92000
92101-05012-0A
92101-05020-0A
92101-06010-0A
92101-06012-0A
92101-06020-0A
Part Number
92101-06045-0A
92101-08020-0A
92101-08028-0A
92101-08035-0A
92301-06014-0A
92800-12000
92811-10000
92812-20000
Address Page Ref.
D13
G7
G7
G7
G14
D14
F11
G9
39
70
70
70
77
40
58
72
3
15
16
17
8
10
15
11
D11
D11
G7
D7
G5
D9
E5
G3
F3
F3
D12
F8
F4
E5
D13
E5
G3
G2
G12
F2
H3
H3
F2
G3
F1
F4
37
37
70
33
68
35
47
66
50
50
38
55
51
47
39
47
66
65
75
49
82
82
49
66
48
51
5
6
18
19
5
7
29
14
17
18
17
12
17
30
4
31
15
13
17
13
22
23
14
16
9
18
94001-06000-0S F11
F12
F14
94001-06070-0S F16
94001-08000-0S F11
G9
94001-10000-0S G10
94002-10000-0S G7
G8
94021-10000-0S G10
94030-08000
D6
94030-08280
G16
94031-10000
G9
94050-05080
G11
94050-06000
F8
F15
G11
94050-10000
D11
G12
58
59
61
63
58
72
73
70
71
73
32
79
72
74
55
62
74
37
75
16
21
18
15
17
12
6
19
7
7
14
11
13
7
13
9
8
7
18
93000
93301-05006-0H
93301-05010-0H
93402-08020-00
93500-05008-0A
93500-05008-4J
93500-05010-0A
93500-05010-1H
93500-05020-0A
93500-05020-0G
93500-05025-0G
93600-06016-0A
93700-05020-0A
93891-04016-07
93892-03008-18
93892-04006-08
93892-04014-08
93901-24320
93903-24310
93903-24420
93903-24480
93903-25210
93903-25310
93903-25520
93903-34380
94000
4
87
PART NO. INDEX
Part Number
94101-05000
94101-06000
94101-08000
94101-10000
94101-12000
94103-04800
94103-06000
94103-08000
94111-05000
94111-08000
94111-10000
94201-16150
94201-20150
94201-30250
94510-16000
Address Page Ref.
G5
G7
G9
G10
G10
G12
F16
H3
G7
G5
G16
G9
G7
F11
G6
G9
G8
E3
68
70
72
73
73
75
63
82
70
68
79
72
70
58
69
72
71
45
6
20
14
8
9
19
16
24
21
7
12
15
22
18
10
16
8
10
G4
E5
F15
D14
G3
G3
F3
G8
G8
G6
F8
G6
F8
G6
G6
G7
G4
G9
F15
F16
G15
G16
G11
G11
D4
D9
G4
D2
D9
G13
F8
F11
D1
F15
F16
F16
G16
F5
67
47
62
40
66
66
50
71
71
69
55
69
55
69
69
70
67
72
62
63
78
79
74
74
30
35
67
28
35
76
55
58
27
62
63
63
79
52
14
32
10
11
17
18
19
9
10
11
14
12
15
13
14
23
15
17
11
17
16
13
9
10
18
8
16
15
9
9
16
19
13
12
18
19
14
12
95000
95002-02070
95002-02100
95002-02130
95002-41300-08
95002-80000
95014-62100
95014-71402
95014-72102
95014-73100
95015-32001
95015-42000
95015-53000
95015-83000
95701-06008-00
95701-06010-00
95701-06012-00
4
95701-06014-00
95701-06016-00
95701-06018-00
95701-06025-00
88
95701-06028-00
95701-06035-00
95701-06110-00
95701-08016-00
95701-08022-00
95701-08025-07
95801-08032-00
95801-10045-00
Part Number
Address Page Ref.
Part Number
Address Page Ref.
96000
96001-06010-00 D12
96001-06012-00 D10
96001-06016-00 D10
F6
G4
96001-06018-00 G4
96001-06020-00 D1
D8
96001-06022-00 D11
96001-06025-00 E2
F6
96001-06025-07 F3
96001-06028-00 D10
96001-06032-00 D10
96001-06040-00 D6
96001-06050-00 D10
D14
96001-06060-00 D14
96001-06065-00 D6
D14
96001-06070-00 D10
96001-06080-00 D6
96100-60000-00 D8
96140-62010-10 F12
F14
96140-63010-10 F9
F10
F13
F14
96150-62030-10 F13
F14
96220-30085
E2
96400-10055-08 F4
96700-06016-10 E2
38
36
36
53
67
67
27
34
37
44
53
50
36
36
32
36
40
40
32
40
36
32
34
59
61
56
57
60
61
60
61
44
51
44
18
12
13
10
17
18
14
16
8
20
11
20
14
15
15
16
12
13
16
14
17
17
17
22
19
13
10
23
20
24
21
21
19
22
F9
F13
F13
F9
56
60
60
56
14
25
26
15
D1
D1
G15
27 15
27 15
78 17
H1
H1
H1
H1
H1
H1
E5
80
80
80
80
80
80
47
97000
97258-31160-K0
97282-41158-R0
97548-41157-R0
97574-31157-K0
98000
98056-56718
98056-57718
98200-21000
99000
99001-10120
99001-14170
99002-13500
99005-02000
99006-19000
99008-01600
99131-KRS-0720
10
11
12
13
14
15
33
2009.11.10
E
I 4
Part Number
Address Page Ref.
Part Number
Address Page Ref.
J 1
PART NAME INDEX
Part name
Address
Page Ref.
[A ]
ADJUSTER COMP., L. CHAIN ••••• F12
F14
ADJUSTER COMP., R. CHAIN ••••• F11
ARM ASSY., KICK STARTER •••••• G6
ARM COMP., CAM CHAIN TENSIONER D4
ARM COMP., GEARSHIFT ••••••••• E2
ARM COMP., RR. BRAKE STOPPER • G9
ARM COMP., SHIFT DRUM STOPPER E2
ARM, FR. BRAKE ••••••••••••••• F8
ARM, RR. BRAKE ••••••••••••••• F11
ARM, VALVE ROCKER •••••••••••• D3
AXLE, FR. WHEEL •••••••••••••• F9
F10
AXLE, RR. WHEEL •••••••••••••• F12
F14
59
61
58
69
30
44
72
44
55
58
29
56
57
59
61
2
2
2
2
3
13
7
10
9
6
3
1
1
4
4
BAG, OWNERS MANUAL ••••••••••• H1
BAG, TOOL, 160MM ••••••••••••• H1
BALL ASSY., STEERING STEEL, •• F5
80
80
52
BAND B1, WIRE ••••••••••••••••
BAND B, AIR CLEANER CONNECTING
TUBE
BAND, WIRE HARNESS •••••••••••
BAR B, HANDLE ••••••••••••••••
BAR COMP., SIDE STAND ••••••••
BAR COMP., STEP ••••••••••••••
BAR, L. PILLION STEP •••••••••
BAR, R. PILLION STEP •••••••••
BASE COMP. •••••••••••••••••••
BATTERY ••••••••••••••••••••••
BEARING, RADIAL BALL, 6000 •••
BEARING, RADIAL BALL, 6001 •••
BEARING, RADIAL BALL, 6201 •••
BEARING, RADIAL BALL, 6201U ••
F3
50
3
15
4
8
19
G3
G15
H1
G8
G7
G7
G7
G13
G14
D8
D16
D16
F12
F14
E1
F13
F14
F9
F10
F13
F14
G16
G9
G7
F11
G9
D14
D14
F1
G1
H3
D6
D14
66
78
80
71
70
70
70
76
77
34
42
42
59
61
43
60
61
56
57
60
61
79
72
70
58
72
40
40
48
64
82
32
40
11
14
13
5
1
8
7
6
1
17
22
23
22
19
24
24
21
13
10
23
20
5
9
18
15
11
6
7
7
9
17
7
10
[B ]
BEARING, RADIAL BALL, 6203 •••
BEARING, RADIAL BALL, 6203UU •
BEARING, RADIAL BALL, 6301U ••
BODY COMP., FRAME ••••••••••••
BOLT-WASHER, 6X6 •••••••••••••
BOLT-WASHER, 8X20 ••••••••••••
BOLT A, BRAKE STOPPER ••••••••
BOLT A, BRAKE STOPPER ARM ••••
BOLT A, CYLINDER STUD ••••••••
BOLT B, CYLINDER STUD ••••••••
BOLT, ADJUSTING ••••••••••••••
BOLT, BODY COVER SETTING •••••
BOLT, CLUTCH ADJUSTING •••••••
BOLT, DRAIN PLUG, 12MM •••••••
Part name
BOLT,
BOLT,
BOLT,
BOLT,
FAIRING
FLANGE,
FLANGE,
FLANGE,
Address
SETTING •••••••••
10X45 •••••••••••
10X55 •••••••••••
6MM •••••••••••••
Page Ref.
H3
F5
F4
G11
G14
H1
D12
G9
D1
D10
F15
F16
G15
G16
G11
D10
F6
G4
G11
D4
D9
G4
82
52
51
74
77
80
38
72
27
36
62
63
78
79
74
36
53
67
74
30
35
67
BOLT, FLANGE, 6X20 •••••••••••• D1
D8
BOLT, FLANGE, 6X22 •••••••••••• D11
BOLT, FLANGE, 6X25 •••••••••••• D2
D9
E2
F3
F6
G13
BOLT, FLANGE, 6X28 •••••••••••• D2
D10
F8
BOLT, FLANGE, 6X32 •••••••••••• D10
BOLT, FLANGE, 6X35 •••••••••••• F11
BOLT, FLANGE, 6X40 •••••••••••• D6
BOLT, FLANGE, 6X50 •••••••••••• D10
D14
BOLT, FLANGE, 6X60 •••••••••••• D14
BOLT, FLANGE, 6X65 •••••••••••• D6
D14
BOLT, FLANGE, 6X70 •••••••••••• D10
BOLT, FLANGE, 6X8 ••••••••••••• G4
BOLT, FLANGE, 6X80 •••••••••••• D6
BOLT, FLANGE, 8X16 •••••••••••• F15
BOLT, FLANGE, 8X22 •••••••••••• F16
BOLT, FLANGE, 8X25 •••••••••••• F16
BOLT, FLANGE, 8X32 •••••••••••• G16
BOLT, FR. FORK •••••••••••••••• F7
BOLT, HEX., 5X10•••••••••••••• D11
BOLT, HEX., 5X12•••••••••••••• F4
BOLT, HEX., 5X20•••••••••••••• G15
BOLT, HEX., 5X6••••••••••••••• D11
BOLT, HEX., 6X10•••••••••••••• E1
BOLT, HEX., 6X12•••••••••••••• G3
BOLT, HEX., 6X20•••••••••••••• G6
H3
27
34
37
28
35
44
50
53
76
28
36
55
36
58
32
36
40
40
32
40
36
67
32
62
63
63
79
54
37
51
78
37
43
66
69
82
BOLT, FLANGE, 6X10 ••••••••••••
BOLT, FLANGE, 6X110 •••••••••••
BOLT, FLANGE, 6X12 ••••••••••••
BOLT, FLANGE, 6X14 ••••••••••••
BOLT, FLANGE, 6X16 ••••••••••••
BOLT, FLANGE, 6X18 ••••••••••••
2009.11.10
E
18
12
19
4
5
9
18
17
13
12
11
17
16
13
9
13
10
17
10
18
8
16
18
14
16
8
15
9
20
20
11
9
7
14
16
15
19
15
16
12
13
16
14
17
15
17
12
18
19
14
14
6
16
15
5
26
13
8
21
Part name
Address
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
HEX., 6X22••••••••••••••
HEX., 6X45••••••••••••••
HEX., 8X100•••••••••••••
HEX., 8X110•••••••••••••
HEX., 8X20••••••••••••••
HEX., 8X28••••••••••••••
HEX., 8X35••••••••••••••
KNOCK, 5MM••••••••••••••
KNOCK, 6MM••••••••••••••
L. HANDLE LEVER PIVOT•••
RECESSED, 6X14••••••••••
SEALING, 14MM•••••••••••
SOCKET FLANGE, 6X23•••••
BOLT,
BOLT,
BOLT,
BOLT,
BOLT,
SOCKET, 6X16••••••••••••
SOCKET, 8MM•••••••••••••
SPECIAL FLANGE, 6X22••••
STUD, 6X32••••••••••••••
STUD, 8X19.5••••••••••••
Page Ref.
BOLT, SWINGARM PIVOT••••••••••
BOX COMP., UTILITY••••••••••••
BRACKET COMP., L. PILLION STEP
BRACKET COMP., R. PILLION STEP
BRACKET, HEADLIGHT••••••••••••
BRACKET, L. RR. WINKER••••••••
BRACKET, RELAY••••••••••••••••
BRACKET, RR. NUMBER PLATE•••••
BRACKET, R. HANDLE LEVER••••••
BRACKET, R. RR. WINKER••••••••
BULB, HEADLIGHT•••••••••••••••
BULB, POSITION LIGHT••••••••••
BULB, TAILLIGHT•••••••••••••••
BULB, WEDGE BASE••••••••••••••
G6
D13
G16
G16
G7
G7
G7
D4
E2
F3
G14
D4
D2
D5
E2
F7
D8
D2
F12
F14
G9
H1
G7
G7
F1
G12
G15
G11
F3
G12
F1
F1
G13
F2
69
39
79
79
70
70
70
30
44
50
77
30
28
31
44
54
34
28
59
61
72
80
70
70
48
75
78
74
50
75
48
48
76
49
BULB,
BUSH,
BUSH,
BUSH,
G12
D16
G10
G10
75
42
73
73
9
3
8
9
15
16
17
14
17
13
8
13
9
3
22
13
12
8
16
13
10
1
11
10
1
11
13
3
8
10
6
5
7
1
2
3
15
4
3
2
F3
F2
F3
G15
D3
F8
F11
G15
F15
G3
G3
D10
F9
F10
CAP, A.C. GENERATOR••••••••••• D10
CAP, CABLE SEALING•••••••••••• E4
50
49
50
78
29
55
58
78
62
66
66
36
56
57
36
46
5
11
1
7
2
6
5
4
3
9
7
8
2
2
7
17
WINKER LIGHT••••••••••••
20X9••••••••••••••••••••
RUBBER UNDER••••••••••••
RUBBER UPPER••••••••••••
[C ]
CABLE COMP., FR. BRAKE••••••••
CABLE COMP., SPEEDOMETER••••••
CABLE COMP., THROTTLE•••••••••
CABLE, EARTH••••••••••••••••••
CAMSHAFT COMP.••••••••••••••••
CAM, FR. BRAKE••••••••••••••••
CAM, RR. BRAKE••••••••••••••••
CAP ASSY., NOISE SUPPRESSOR•••
CAP COMP., FUEL FILLER••••••••
CAP COMP., L. DUCT••••••••••••
CAP COMP., R. DUCT••••••••••••
CAP, 30MM•••••••••••••••••••••
CAP, AXLE NUT•••••••••••••••••
5
89
J 2
PART NAME INDEX
Part name
Address
CAP,
CAP,
CAP,
CAP,
CHAIN CASE PEEP HOLE ••••
LOCK NUT ••••••••••••••••
RR. GRIP PIPE END •••••••
STARTING CLUTCH ROLLER
SPRING
CAP, TAPPET ADJUSTING HOLE •••
CAP, TOP •••••••••••••••••••••
CARBURETOR ASSY. •••••••••••••
CARRIER ASSY., RR. •••••••••••
CASE SUB ASSY., AIR CLEANER ••
CASE, BATTERY ••••••••••••••••
CASE, L. BOTTOM ••••••••••••••
CASE, R. BOTTOM ••••••••••••••
CASE, UNDER HALF DRIVE CHAIN •
CASE, UPPER HALF DRIVE CHAIN •
CENTER COMP., CLUTCH •••••••••
CHAIN, CAM •••••••••••••••••••
CHAIN, DRIVE •••••••••••••••••
CHAIN, STARTING ••••••••••••••
CHAMBER SET, FLOAT •••••••••••
CIRCLIP, 17MM ••••••••••••••••
CIRCLIP, 7MM •••••••••••••••••
CIRCLIP, EXTERNAL, 16MM ••••••
CIRCLIP, INTERNAL, 45MM ••••••
CLAMP ••••••••••••••••••••••••
CLAMPER COMP., L. OVER FLOW
TUBE
CLAMPER, A.C. GENERATOR CORD •
CLAMPER, GENERATOR CORD ••••••
CLAMP, TUBE ••••••••••••••••••
CLIP, FUEL HOSE ••••••••••••••
CLIP, GEARSHIFT FORK GUIDE PIN
CLIP, HIGH TENSION CORD ••••••
CLIP, OIL DRAIN TUBE •••••••••
CLIP, PISTON PIN •••••••••••••
CLIP, TUBE •••••••••••••••••••
COIL COMP., IGNITION •••••••••
COLLAR A, HANDLE SETTING •••••
COLLAR B, HANDLE SETTING •••••
COLLAR, 14.8MM •••••••••••••••
COLLAR, 9.5MM ••••••••••••••••
COLLAR, CENTER CLUTCH ••••••••
COLLAR, CHANGE SWITCH ••••••••
COLLAR, DISTANCE •••••••••••••
COLLAR, FR. AXLE DISTANCE ••••
5
COLLAR, FR. FENDER •••••••••••
COLLAR, FR. HANDLE COVER •••••
COLLAR, FR. WHEEL SIDE •••••••
90
COLLAR, LOCK PLATE •••••••••••
Page Ref.
G9
F3
F16
72
50
63
5
10
1
D12
D1
E4
E4
F16
G3
G14
F7
F7
G9
G9
D8
D4
G9
D12
E4
D16
D7
E3
D7
F2
38
27
46
46
63
66
77
54
54
72
72
34
30
72
38
46
42
33
45
33
49
9
4
18
15
12
4
3
12
5
2
1
3
2
3
2
5
20
17
10
16
6
G4
D10
D11
G3
G4
E2
D6
G4
D15
D10
D14
67
36
37
66
67
44
32
67
41
36
40
E5
F15
G3
G4
47
62
66
67
G15
F4
F4
D5
D2
D8
E2
D8
F9
F10
F6
G13
F4
F9
F10
D16
78
51
51
31
28
34
44
34
56
57
53
76
51
56
57
42
2
5
3
17
13
3
8
1
5
4
5
11
32
10
18
12
14
3
13
14
4
10
9
6
10
4
4
6
8
8
3
3
13
Part name
COLLAR,
COLLAR,
COLLAR,
COLLAR,
COLLAR,
Address
MAIN SIDE COVER•••••••
MIDDLE COVER ••••••••••
MUFFLER MOUNTING••••••
PILLION STEP MOUNTING•
RR. AXLE DISTANCE •••••
Page Ref.
F6
G14
G7
G7
F12
F14
F11
F12
F14
G10
G10
F16
H2
D3
D16
F4
D6
H2
G1
H2
G1
H2
G3
G14
D1
G5
F4
G1
D10
D1
D10
H2
D7
G1
D1
G1
F1
G1
D14
D14
D15
E4
G10
G15
H3
D5
G15
53
77
70
70
59
61
58
59
61
73
73
63
81
29
42
51
32
81
64
81
64
81
66
77
27
68
51
64
36
27
36
81
33
64
27
64
48
64
40
40
41
46
73
78
82
31
78
9
7
14
12
8
8
3
6
6
5
4
13
7
11
2
6
1
3
5
2
4
1
5
4
1
1
7
3
1
3
2
4
1
1
2
2
3
6
3
1
1
23
1
1
14
1
2
DAMPER SET, WHEEL••••••••••••• F12
F14
DISK, CLUTCH FRICTION••••••••• D8
DOWEL PIN, SPECIAL, 10X14 ••••• D14
DOWEL PIN, SPECIAL, 8X12 •••••• D3
D6
D10
DOWEL PIN, SPECIAL, 8X14 •••••• D5
DRIVER, SCREW••••••••••••••••• H1
59
61
34
40
29
32
36
31
80
1
1
4
9
14
10
9
5
4
COLLAR, RR. BRAKE PANEL SIDE••
COLLAR, RR. WHEEL SIDE••••••••
COLLAR, RUBBER BUSH UNDER •••••
COLLAR, RUBBER BUSH UPPER •••••
COLLAR, SEAT MOUNTING•••••••••
COLLAR, STAY SETTING ••••••••••
COTTER, VALVE•••••••••••••••••
COUNTERSHAFT••••••••••••••••••
COVER ASSY., RR. HANDLE•••••••
COVER COMP., R. CRANKCASE •••••
COVER SET, FR. TOP ••••••••••••
COVER SET, L. BODY ••••••••••••
COVER SET, L. MAIN PIPE SIDE••
COVER SET, R. BODY ••••••••••••
COVER SET, R. MAIN PIPE SIDE••
COVER SUB ASSY., AIR CLEANER••
COVER, BATTERY ••••••••••••••••
COVER, CYLINDER HEAD ••••••••••
COVER, EX. PIPE•••••••••••••••
COVER, FR. HANDLE•••••••••••••
COVER, L. CENTER••••••••••••••
COVER, L. CRANKCASE •••••••••••
COVER, L. CYLINDER HEAD SIDE••
COVER, L. RR. CRANKCASE •••••••
COVER, MAIN PIPE••••••••••••••
COVER, OIL FILTER•••••••••••••
COVER, R. CENTER••••••••••••••
COVER, R. CYLINDER HEAD SIDE••
COVER, R. SIDE ••••••••••••••••
COVER, SOCKET•••••••••••••••••
COVER, TAIL•••••••••••••••••••
CRANKCASE COMP., L. •••••••••••
CRANKCASE COMP., R. •••••••••••
CRANKSHAFT COMP.••••••••••••••
CUP, FUEL STRAINER••••••••••••
CUSHION ASSY., RR. ••••••••••••
CUSHION, C.D.I. UNIT ••••••••••
CUSHION, FR. TOP COVER••••••••
CYLINDER ••••••••••••••••••••••
C.D.I. UNIT•••••••••••••••••••
[D ]
2009.11.10
E
Part name
Address
DRUM, GEARSHIFT••••••••••••••• E2
DUST SEAL, BRAKE CAM•••••••••• F8
F11
DUST SEAL, STEERING HEAD•••••• F5
Page Ref.
44
55
58
52
4
5
8
7
66
51
1
10
F6
F6
G11
G4
F12
F14
F9
F12
E4
D11
F7
F7
E2
F15
G15
53
53
74
67
59
61
56
59
46
37
54
54
44
62
78
3
5
2
3
7
7
10
15
3
1
11
1
1
6
17
D2
E4
G4
E4
D14
D5
D1
G5
E4
D10
28
46
67
46
40
31
27
68
46
36
4
1
7
10
2
2
5
2
20
3
D1
D7
D9
D2
D6
27
33
35
28
32
7
2
2
13
2
D1
D6
D16
D16
D16
D16
D16
D16
D16
F8
H1
F3
27
32
42
42
42
42
42
42
42
55
80
50
6
3
10
3
6
8
9
5
7
2
5
6
[E ]
ELEMENT COMP., AIR CLEANER•••• G3
EMBLEM, PRODUCT••••••••••••••• F4
[F ]
FENDER
FENDER
FENDER
FILTER
FLANGE
A, FR.•••••••••••••••••
B, FR.•••••••••••••••••
SET, RR.•••••••••••••••
COMP., AIR•••••••••••••
SUB ASSY., RR. DRIVEN••
FLAP, TIRE••••••••••••••••••••
FLOAT SET•••••••••••••••••••••
FLYWHEEL COMP.••••••••••••••••
FORK ASSY., L. FR.••••••••••••
FORK ASSY., R. FR.••••••••••••
FORK, GEARSHIFT•••••••••••••••
FUEL UNIT•••••••••••••••••••••
FUSE B••••••••••••••••••••••••
[G ]
GASKET ASSY., CYLINDER HEAD•••
GASKET SET••••••••••••••••••••
GASKET, AIR FEED PIPE•••••••••
GASKET, COCK••••••••••••••••••
GASKET, CRANKCASE•••••••••••••
GASKET, CYLINDER••••••••••••••
GASKET, CYLINDER HEAD COVER•••
GASKET, EX. PIPE••••••••••••••
GASKET, FLOAT CHAMBER•••••••••
GASKET, L. CRANKCASE COVER••••
GASKET, L. CYLINDER HEAD SIDE
COVER
GASKET, OIL FILTER••••••••••••
GASKET, OIL PUMP BODY•••••••••
GASKET, RUBBER, 9MM•••••••••••
GASKET, R. CRANKCASE COVER••••
GASKET, R. CYLINDER HEAD SIDE
COVER
GAUGE, OIL LEVEL••••••••••••••
GEAR, COUNTERSHAFT FOURTH•••••
GEAR, COUNTERSHAFT LOW••••••••
GEAR, COUNTERSHAFT SECOND•••••
GEAR, COUNTERSHAFT THIRD••••••
GEAR, MAINSHAFT FOURTH••••••••
GEAR, MAINSHAFT SECOND••••••••
GEAR, MAINSHAFT THIRD•••••••••
GEAR, SPEEDOMETER•••••••••••••
GRIP••••••••••••••••••••••••••
GRIP COMP., THROTTLE••••••••••
J 3
PART NAME INDEX
Part name
Address
GRIP, L. HANDLE ••••••••••••••
GROMMET, AIR CLEANER CASE ••••
GUARD, C.D.I. UNIT •••••••••••
GUIDE COMP., FR. BRAKE CABLE •
GUIDE, CABLE •••••••••••••••••
GUIDE, EX. VALVE •••••••••••••
GUIDE, IN. VALVE •••••••••••••
GUIDE, STARTER CHAIN •••••••••
Page Ref.
F3
G1
G16
F6
G16
D2
D2
D12
50
64
79
53
79
28
28
38
7
7
6
2
4
3
2
3
G15
F1
D2
D4
F16
E4
G8
G15
F9
F12
78
48
28
30
63
46
71
78
56
59
6
2
1
8
4
22
3
8
5
9
[H ]
HARNESS, WIRE ••••••••••••••••
HEADLIGHT UNIT •••••••••••••••
HEAD COMP., CYLINDER •••••••••
HEAD, TENSIONER PUSH ROD •••••
HINGE COMP., SEAT ••••••••••••
HOLDER, NEEDLE JET •••••••••••
HOOK, MAIN STAND SPRING ••••••
HORN ASSY. •••••••••••••••••••
HUB SUB ASSY., FR. •••••••••••
HUB SUB ASSY., RR. •••••••••••
[I ]
INDICATOR, FR. BRAKE ••••••••• F8
F11
INNER COMP., ONE-WAY CLUTCH •• D7
INSULATOR, CARBURETOR •••••••• D2
55
58
33
28
7
9
8
5
47
46
55
69
72
33
25
14
12
4
[J ]
JET, MAIN, ••••••••••••••••••• E5
JET, SLOW, ••••••••••••••••••• E4
JOINT B, BRAKE ARM ••••••••••• F8
G6
JOINT, DRIVE CHAIN ••••••••••• G9
[K ]
KEY SET ••••••••••••••••••••••
KEY, BLANK •••••••••••••••••••
KEY, SEAT LOCK •••••••••••••••
KEY, WOODRUFF, 4MM •••••••••••
G16
G16
F16
D15
79
79
63
41
1
3
11
6
[L ]
LABEL, AIR CLEANER ELEMENT
NOTICE
LABEL, DRIVE CHAIN •••••••••••
LABEL, RR. CARRIER •••••••••••
LABEL, TIRE ••••••••••••••••••
LENS •••••••••••••••••••••••••
LENS COMP., TAILLIGHT ••••••••
LENS, L. FR. WINKER ••••••••••
LENS, L. WINKER ••••••••••••••
LENS, R. FR. WINKER ••••••••••
LENS, R. WINKER ••••••••••••••
LEVER COMP., CLUTCH ••••••••••
LEVER COMP., R. HANDLE •••••••
H4
H4
H4
H4
F2
G13
G12
G12
G12
G12
D6
F3
83
83
83
83
49
76
75
75
75
75
32
50
5
4
1
2
7
4
4
13
1
7
4
9
Part name
Address
LEVER SET, CHOKE••••••••••••••
LEVER, COCK•••••••••••••••••••
LIFTER COMP., CLUTCH ••••••••••
LOCK COMP., SEAT••••••••••••••
Page Ref.
E4
E4
D6
F16
46
46
32
63
8
11
6
8
MAINSHAFT •••••••••••••••••••••
MARK, BATTERY CAUTION •••••••••
MARK, DRIVE CAUTION •••••••••••
MARK, HONDA•••••••••••••••••••
D16
H4
H4
H5
42
83
83
84
MIRROR COMP., L. ••••••••••••••
MIRROR COMP., R. ••••••••••••••
MOTOR UNIT, STARTER •••••••••••
MUFFLER COMP., EX. ••••••••••••
F3
F3
D13
G5
50
50
39
68
1
3
6
3
4
5
12
11
1
3
NEEDLE SET, JET••••••••••••••• E4
NUT B, BRAKE ROD ADJUSTING •••• F8
G6
NUT B, LOCK, 14MM••••••••••••• D7
NUT C, CLIP, 6MM•••••••••••••• G14
NUT, CAP, 10MM •••••••••••••••• G10
NUT, CAP, 6MM••••••••••••••••• G5
NUT, CAP, 7MM••••••••••••••••• D1
NUT, CLIP, 4MM •••••••••••••••• F4
NUT, CLIP, 5MM •••••••••••••••• G1
G11
H3
NUT, FENDER SETTING ••••••••••• F6
NUT, FLANGE, 10MM••••••••••••• D11
F4
G12
NUT, FLANGE, 12MM••••••••••••• F9
F10
F11
NUT, FLANGE, 5MM•••••••••••••• G11
NUT, FLANGE, 6MM•••••••••••••• F6
F8
F11
F15
G11
NUT, HEX., 10MM••••••••••••••• G7
G8
G9
G10
NUT, HEX., 6MM •••••••••••••••• F11
F12
F14
F16
NUT, HEX., 8MM •••••••••••••••• D6
F11
G9
G16
NUT, LOCK ••••••••••••••••••••• F3
NUT, LOCK, 10MM••••••••••••••• F3
46
55
69
33
77
73
68
27
51
64
74
82
53
37
51
75
56
57
58
74
53
55
58
62
74
70
71
72
73
58
59
61
63
32
58
72
79
50
50
2
15
13
10
6
7
4
8
9
10
5
19
7
7
12
18
11
8
13
7
8
13
12
9
8
19
7
13
6
16
21
18
15
14
17
12
11
15
16
[M ]
[N ]
2009.11.10
E
Part name
Address
NUT, LOCK, 14MM••••••••••••••• D8
NUT, RR. AXLE SLEEVE•••••••••• F12
F14
NUT, SPECIAL, 6MM••••••••••••• F3
F11
F12
F14
NUT, STEERING STEM LOCK••••••• F5
NUT, TAPPET ADJUSTING••••••••• D3
NUT, U, 8MM••••••••••••••••••• F12
F14
Page Ref.
34
59
61
50
58
59
61
52
29
59
61
13
18
15
14
11
17
14
3
13
19
16
E2
D6
E1
D12
F9
F10
F12
F14
D12
F8
E4
F7
D12
D10
D5
D6
E2
D2
D10
D2
D1
F12
F14
D12
D6
D2
D7
D8
D12
44
32
43
38
56
57
59
61
38
55
46
54
38
36
31
32
44
28
36
28
27
59
61
38
32
28
33
34
38
18
11
25
14
12
9
20
17
13
11
13
16
15
10
7
12
19
11
11
14
12
11
10
16
13
12
7
2
7
PACKING, BASE••••••••••••••••• F15
PACKING, COCK••••••••••••••••• E4
62
46
PACKING, DRAIN COCK•••••••••••
PACKING, DRIVE CHAIN CASE•••••
PACKING, LENS•••••••••••••••••
PACKING, RUBBER, 16MM•••••••••
PANEL COMP., RR. BRAKE••••••••
PANEL SUB COMP., FR. BRAKE••••
PEDAL COMP., BRAKE••••••••••••
PEDAL, GEAR CHANGE••••••••••••
PIECE COMP., CHANGE SWITCH
DRIVE
D14
G9
G12
D5
F11
F8
G6
G6
40
72
75
31
58
55
69
69
7
14
21
8
6
8
6
4
4
6
1
E2
44
5
[O ]
OIL
OIL
OIL
OIL
OIL
SEAL,
SEAL,
SEAL,
SEAL,
SEAL,
11.6X24X10••••••••••
13.8X24X5•••••••••••
17X29X5•••••••••••••
18.9X28X5•••••••••••
21X37X7•••••••••••••
OIL SEAL, 27X40X6•••••••••••••
OIL SEAL, 30X42X4.5•••••••••••
OIL SEAL, 47X57X7•••••••••••••
O-RING••••••••••••••••••••••••
O-RING,
O-RING,
O-RING,
O-RING,
O-RING,
O-RING,
O-RING,
O-RING,
O-RING,
O-RING,
107X2•••••••••••••••••
13.8X2.5••••••••••••••
14.5MM••••••••••••••••
18X3••••••••••••••••••
21.5X2••••••••••••••••
25X2.4••••••••••••••••
27X2••••••••••••••••••
27X2.0••••••••••••••••
30.8X3••••••••••••••••
40.5X3••••••••••••••••
O-RING, 6X1.7•••••••••••••••••
O-RING, 8MM•••••••••••••••••••
O-RING, 9X1.6•••••••••••••••••
OUTER ASSY., PRIMARY CLUTCH•••
OUTER COMP., CLUTCH•••••••••••
OUTER, STARTING CLUTCH••••••••
[P ]
5
91
J 4
PART NAME INDEX
Part name
Address
Page Ref.
PINION, KICK STARTER •••••••••
PIN C, JOINT •••••••••••••••••
PIN C, PILLION STEP ••••••••••
PIN, GEARSHIFT DRUM ••••••••••
E3
G6
G7
E2
45
69
70
44
PIN,
PIN,
PIN,
PIN,
PIN,
PIN,
E2
D4
D15
E2
G7
F11
G6
G9
G8
G4
F7
D2
F4
G13
F7
D15
D4
D9
F2
D8
D7
E4
D8
D8
D6
D8
D16
D16
E2
H3
D12
G7
H3
D12
44
30
41
44
70
58
69
72
71
67
54
28
51
76
54
41
30
35
49
34
33
46
34
34
32
34
42
42
44
82
38
70
82
38
1
14
23
8
9
2
10
4
16
22
18
10
16
8
6
3
6
1
2
9
3
5
5
9
1
5
16
5
7
5
6
15
12
7
9
1
5
10
10
D12
E5
H1
F16
G11
D1
D12
D9
38
47
80
63
74
27
38
35
6
28
12
14
6
15
4
1
F5
F5
F5
F5
E3
G15
G11
F6
52
52
52
52
45
78
74
53
2
6
1
5
2
5
1
1
GEARSHIFT FORK GUIDE ••••
GUIDE ROLLER ••••••••••••
PISTON ••••••••••••••••••
SHIFT RETURN SPRING •••••
SPLIT, 1.6X15 •••••••••••
SPLIT, 2.0X15 •••••••••••
PIN, SPLIT, 3.0X25 •••••••••••
PIPE COMP., AIR FEED •••••••••
PIPE COMP., FR. FORK •••••••••
PIPE COMP., INLET ••••••••••••
PIPE COMP., STEERING HANDLE ••
PIPE, CP •••••••••••••••••••••
PIPE, SEAT •••••••••••••••••••
PISTON •••••••••••••••••••••••
PIVOT, CAM CHAIN TENSIONER •••
PIVOT, OIL PUMP ••••••••••••••
PLATE ASSY., REFLECTING ••••••
PLATE COMP., OIL SEPARATE ••••
PLATE COMP., PRIMARY DRIVE •••
PLATE SET, COCK ••••••••••••••
PLATE, CLUTCH ••••••••••••••••
PLATE, CLUTCH LIFTER •••••••••
PLATE, CLUTCH LIFTER CAM •••••
PLATE, CLUTCH PRESSURE •••••••
PLATE, DRUM LOCK •••••••••••••
PLATE, FIXING ••••••••••••••••
PLATE, GEARSHIFT DRUM STOPPER
PLATE, MAIN PIPE SIDE COVER ••
PLATE, OIL SEPARATE ••••••••••
PLATE, PILLION STEP ••••••••••
PLATE, R. MAIN PIPE SIDE COVER
PLATE, STARTING CLUTCH SIDE ••
PLATE, STARTING SPROCKET
SETTING
PLATE, STAY ••••••••••••••••••
PLIERS, 135 ••••••••••••••••••
PLUG, CONE •••••••••••••••••••
PLUG, CONE TYPE ••••••••••••••
PLUG, SPARK ••••••••••••••••••
PROTECTOR, STARTER CHAIN •••••
PUMP ASSY., OIL ••••••••••••••
[R ]
5
92
RACE, STEERING BOTTOM BALL •••
RACE, STEERING BOTTOM CONE •••
RACE, STEERING TOP BALL ••••••
RACE, STEERING TOP CONE ••••••
RATCHET, STARTER DRIVE •••••••
RECTIFIER COMP., REGULATOR •••
REFLECTOR, RR. REFLEX ••••••••
REFLECTOR, RR. SIDE REFLEX •••
Part name
Address
RELAY COMP., STARTER ••••••••••
RELAY COMP., WINKER •••••••••••
RETAINER, FUEL UNIT •••••••••••
RETAINER, KICK SPRING •••••••••
RETAINER, VALVE SPRING••••••••
RIM, FR. WHEEL ••••••••••••••••
RIM, RR. WHEEL ••••••••••••••••
RING SET, PISTON••••••••••••••
RING, HANDLE WEIGHT SNAP ••••••
RING, OIL SEAL STOPPER ••••••••
RING, PISTON••••••••••••••••••
ROD COMP., RR. BRAKE ••••••••••
ROD COMP., TENSIONER PUSH •••••
ROLLER COMP., CAM CHAIN GUIDE•
ROLLER, 10X10•••••••••••••••••
ROLLER, 3X8.5•••••••••••••••••
ROLLER, 5X11.8 ••••••••••••••••
ROLLER, 5X8•••••••••••••••••••
ROLLER, CAM CHAIN TENSIONER•••
ROTOR, OIL PUMP INNER•••••••••
ROTOR, OIL PUMP OUTER•••••••••
RUBBER A, TAILLIGHT MOUNTING ••
RUBBER B, SEAT MOUNTING •••••••
RUBBER, CARRIER MOUNTING••••••
RUBBER, CLUTCH DAMPER •••••••••
RUBBER, HANDLE WEIGHT •••••••••
RUBBER, KEY CYLINDER ••••••••••
RUBBER, LEG SHIELD STAY
MOUNTING
RUBBER, MAIN STAND STOPPER ••••
RUBBER, PILLION STEP ••••••••••
RUBBER, PILLION STEP MOUNTING•
RUBBER, REFLEX REFLECTOR ••••••
RUBBER, SEAL••••••••••••••••••
RUBBER, SEAT CUSHION ••••••••••
RUBBER, STAND STOPPER •••••••••
RUBBER, STEP••••••••••••••••••
RUBBER, STEP HOLDER •••••••••••
RUBBER, STOPPER ARM •••••••••••
RUBBER, WINKER ••••••••••••••••
Page Ref.
G15
G15
F15
E3
D3
F9
F12
D15
F4
F7
F7
G6
D4
D4
D12
E2
D12
D7
D4
D9
D9
G13
F16
G2
D7
F4
H2
78
78
62
45
29
56
59
41
51
54
54
69
30
30
38
44
38
33
30
35
35
76
63
65
33
51
81
11
9
8
4
9
7
12
2
4
8
7
5
7
9
11
21
12
18
4
3
4
5
7
11
9
3
5
H2
F16
G7
G7
F6
H1
F16
G8
G7
G7
F11
G12
81
63
70
70
53
80
63
71
70
70
58
75
6
2
4
13
4
2
6
4
3
2
7
16
E4
D9
F2
E5
E5
F4
D13
F2
E4
E4
G1
H3
D12
F8
D9
E5
46
35
49
47
47
51
39
49
46
46
64
82
38
55
35
47
24
6
10
30
31
17
4
12
6
9
8
16
17
12
7
29
[S ]
SCREEN, FUEL STRAINER•••••••••
SCREEN, OIL FILTER••••••••••••
SCREW-WASHER, 3X22 ••••••••••••
SCREW-WASHER, 3X8 •••••••••••••
SCREW-WASHER, 4X14 ••••••••••••
SCREW-WASHER, 4X16 ••••••••••••
SCREW-WASHER, 4X6 •••••••••••••
SCREW-WASHER, SPECIAL, 4X10•••
SCREW SET A•••••••••••••••••••
SCREW SET B•••••••••••••••••••
SCREW, 6X12•••••••••••••••••••
SCREW, COWL SETTING •••••••••••
SCREW, FLAT, 6X16•••••••••••••
SCREW, OVAL, 5X20•••••••••••••
SCREW, PAN, 5X10••••••••••••••
2009.11.10
E
Part name
Address
Page Ref.
SCREW, PAN, 5X11.5•••••••••••• F4
G2
H3
SCREW, PAN, 5X20•••••••••••••• F3
G3
SCREW, PAN, 5X25•••••••••••••• F3
SCREW, PAN, 5X8••••••••••••••• D7
G5
SCREW, SIDE STAND PIVOT••••••• G8
SCREW, SPECIAL, 5MM••••••••••• H3
SCREW, STEERING HANDLE WEIGHT• F4
SCREW, TAPPET ADJUSTING••••••• D3
SCREW, TAPPING, 4X12•••••••••• F1
F4
G2
G3
G12
SCREW, TAPPING, 4X16•••••••••• F2
H3
SCREW, TAPPING, 4.2X16•••••••• G12
51
65
82
50
66
50
33
68
71
82
51
29
48
51
65
66
75
49
82
75
G13
H3
F2
G3
G16
F7
G3
G3
F7
G12
D3
F16
D3
D8
D16
E3
D3
G8
H3
H3
F8
F11
F12
F14
F2
F1
G12
G12
H1
H1
H1
F2
F2
E2
76
82
49
66
79
54
66
66
54
75
29
63
29
34
42
45
29
71
82
82
55
58
59
61
49
48
75
75
80
80
80
49
49
44
15
12
20
17
14
18
19
5
6
15
11
12
9
18
13
15
17
13
22
2
9
1
23
14
16
10
10
3
2
6
14
1
5
10
11
21
9
4
2
13
12
1
1
5
5
8
4
5
3
10
11
7
4
5
12
30
45
56
12
3
14
SCREW, TAPPING, 5X12••••••••••
SCREW, TAPPING, 5X16••••••••••
SCREW, TAPPING, 5X25••••••••••
SCREW, U-LOCK FLAT, 6X12••••••
SEAL SET, FR. FORK••••••••••••
SEAL, AIR CLEANER CASE••••••••
SEAL, AIR CLEANER COVER•••••••
SEAL, DUST••••••••••••••••••••
SEAL, GASKET••••••••••••••••••
SEAL, VALVE STEM••••••••••••••
SEAT COMP., DOUBLE••••••••••••
SEAT, VALVE SPRING OUTER••••••
SET RING, 17MM••••••••••••••••
SET RING, 20MM••••••••••••••••
SHAFT, ROCKER ARM•••••••••••••
SHAFT, RR. BRAKE PIVOT••••••••
SHIELD, L. LEG••••••••••••••••
SHIELD, R. LEG••••••••••••••••
SHOE SET, BRAKE•••••••••••••••
SLEEVE, RR. WHEEL•••••••••••••
SOCKET COMP.••••••••••••••••••
SOCKET COMP., HEADLIGHT•••••••
SOCKET COMP., L. WINKER•••••••
SOCKET COMP., R. WINKER•••••••
SPANNER, 10X12••••••••••••••••
SPANNER, 14X17••••••••••••••••
SPANNER, PIN••••••••••••••••••
SPEEDOMETER ASSY.•••••••••••••
SPEEDOMETER COMP.•••••••••••••
SPINDLE COMP., GEARSHIFT••••••
SPINDLE, CAM CHAIN GUIDE
SPROCKET D4
SPINDLE, KICK STARTER••••••••• E3
SPOKE SET••••••••••••••••••••• F9
J 5
PART NAME INDEX
Part name
Address
SPOKE SET ••••••••••••••••••••
SPOKE SET A, 10X158.5 ••••••••
SPOKE SET A, 10X159.0 ••••••••
SPRING ASSY., RR. BRAKE RETURN
SPRING A, BRAKE ROD ••••••••••
SPRING A, SIDE STAND •••••••••
SPRING D, MAIN STAND •••••••••
SPRING, BRAKE SHOE •••••••••••
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
SPRING,
CHANGE FRICTION ••••••
CLUTCH •••••••••••••••
FR. BRAKE ARM RETURN •
FR. FORK •••••••••••••
GEARSHIFT ARM ••••••••
GEARSHIFT RETURN •••••
KICK STARTER •••••••••
LOCK KEY SETTING •••••
ONE WAY RETAINER •••••
PRIMARY CLUTCH •••••••
REBOUND ••••••••••••••
SEAT LOCK ••••••••••••
SHIFT DRUM STOPPER •••
STARTER PINION
FRICTION
SPRING, STARTING CLUTCH ROLLER
SPRING, STOP SWITCH ••••••••••
SPRING, TENSIONER ••••••••••••
SPRING, VALVE INNER ••••••••••
SPRING, VALVE OUTER ••••••••••
SPROCKET ASSY., STARTING •••••
SPROCKET COMP., CAM CHAIN
GUIDE
SPROCKET, CAM ••••••••••••••••
SPROCKET, DRIVE ••••••••••••••
SPROCKET, FINAL DRIVEN •••••••
STAND COMP., MAIN ••••••••••••
STATOR COMP. •••••••••••••••••
STAY COMP., AIR SUCTION VALVE
STAY, FR. TOP COVER ••••••••••
STAY, L. MAIN PIPESIDE COVER •
STAY, L. PILLION STEP ••••••••
STAY, R. MAIN PIPE SIDE COVER
STAY, R. PILLION STEP ••••••••
STEM SUB ASSY., STEERING •••••
STRAINER COMP., FUEL •••••••••
STRIPE, L. BODY COVER ••••••••
STRIPE, R. BODY COVER ••••••••
SUB HARNESS A ••••••••••••••••
SUSPENSION, STARTER RELAY ••••
SUSPENSION, WINKER RELAY •••••
SWINGARM SUB ASSY., RR. ••••••
SWITCH ASSY., CHANGE •••••••••
SWITCH ASSY., COMBINATION &
LOCK
SWITCH ASSY., FR. STOP •••••••
SWITCH ASSY., RR. STOP •••••••
SWITCH ASSY., STARTER ••••••••
SWITCH ASSY., WINKER •••••••••
Page Ref.
F9
F13
F13
G6
G6
G8
G8
F8
F11
D16
D8
F8
F7
E2
E2
E3
F16
D7
D7
F7
F16
E2
56
60
60
69
69
71
71
55
58
42
34
55
54
44
44
45
63
33
33
54
63
44
15
26
25
7
11
10
9
8
10
14
8
10
2
14
15
6
3
4
6
4
9
11
E3
D12
G6
D4
D3
D3
D12
45
38
69
30
29
29
38
5
8
4
6
8
7
5
D4
D4
D16
F12
F14
G8
D11
G4
G16
H3
G7
H2
G7
F5
F15
H5
H5
D13
G15
G15
G9
D10
30
30
42
59
61
71
37
67
79
82
70
81
70
52
62
84
84
39
78
78
72
36
11
1
11
3
3
1
2
5
7
11
9
8
6
10
1
2
1
2
12
10
8
6
G16
F3
G6
F3
F3
79
50
69
50
50
2
4
3
2
3
Part name
Address
Page Ref.
[T ]
TAILLIGHT ASSY.•••••••••••••••
TANK ASSY., FUEL••••••••••••••
THREAD COMP., STEERING HEAD
TOP
TIRE, FR. •••••••••••••••••••••
TIRE, RR. •••••••••••••••••••••
TOP SET •••••••••••••••••••••••
TUBE A, AIR SUCTION VALVE •••••
TUBE B, AIR SUCTION VALVE •••••
TUBE C, AIR SUCTION VALVE •••••
TUBE, 4.5X8.0X440•••••••••••••
TUBE, AIR CLEANER CONNECTING••
TUBE, AIR CLEANER DRAIN•••••••
TUBE, AIR SUCTION VALVE•••••••
TUBE, BATTERY BREATHER ••••••••
TUBE, BREATHER ••••••••••••••••
TUBE, DRAIN•••••••••••••••••••
TUBE, FUEL, 5.3X385 •••••••••••
TUBE, FUEL, 5.3X65••••••••••••
TUBE, TIRE••••••••••••••••••••
TUBE, VINYL, 11X15X45•••••••••
G13
F15
76
62
3
2
F5
F9
F10
F12
F14
E4
G4
G4
G4
E5
G3
G3
G4
G14
D14
E5
F15
F15
F9
F10
F12
F14
G3
52
56
57
59
61
46
67
67
67
47
66
66
67
77
40
47
62
62
56
57
59
61
66
11
8
6
13
11
4
8
9
10
26
10
8
11
2
4
27
4
5
9
7
14
12
6
G4
E4
E4
D3
D3
67
46
46
29
29
4
19
7
6
5
27
42
33
34
34
42
37
45
33
30
32
58
66
33
48
73
73
75
68
63
10
19
13
14
15
17
4
8
11
17
9
14
12
12
8
8
9
19
6
16
[V ]
VALVE ASSY., AIR SUCTION••••••
VALVE COMP., FLOAT••••••••••••
VALVE SET, THROTTLE •••••••••••
VALVE, EX.••••••••••••••••••••
VALVE, IN.••••••••••••••••••••
Part name
Address
WASHER, PLAIN, 6MM•••••••••••• G7
H3
WASHER, PLAIN, 8MM•••••••••••• G7
G9
WASHER, SEALING, 14MM••••••••• D4
WASHER, SEALING, 6.2X12X1.2••• D1
D4
WASHER, SEALING, 7MM•••••••••• D1
WASHER, SEAT LOCK••••••••••••• F16
WASHER, SPECIAL, 8MM•••••••••• F7
WASHER, SPEEDOMETER GEAR•••••• F8
WASHER, SPLINE, 17MM•••••••••• D16
WASHER, SPRING, 10MM•••••••••• G9
WASHER, SPRING, 5MM••••••••••• G5
WASHER, SPRING, 8MM••••••••••• G16
WASHER, STEERING STEM NUT••••• F5
WASHER, THRUST, 17MM•••••••••• D16
WASHER, THRUST, 19X28X1.5••••• D7
WASHER, THRUST, 20MM•••••••••• E3
WASHER, THRUST, 8MM••••••••••• D7
WASHER, WAVE•••••••••••••••••• E4
WEIGHT A, STEERING HANDLE••••• F4
WEIGHT B, STEERING HANDLE••••• F4
WEIGHT SET, PRIMARY CLUTCH•••• D7
WHEEL SUB ASSY., FR.•••••••••• F9
F10
WHEEL SUB ASSY., RR.•••••••••• F12
F14
WINKER ASSY., L. RR.•••••••••• G12
WINKER ASSY., R. RR.•••••••••• G12
WRENCH, BOX••••••••••••••••••• H1
WRENCH, EYE, 19MM••••••••••••• H1
WRENCH, SPARK PLUG•••••••••••• H1
Page Ref.
70
82
70
72
30
27
30
27
63
54
55
42
72
68
79
52
42
33
45
33
46
51
51
33
56
57
59
61
75
75
80
80
80
20
24
21
14
15
11
16
9
10
15
3
18
15
7
12
9
16
15
7
14
12
2
5
3
6
5
10
9
12
6
6
14
8
[W ]
WASHER A, SEALING, 7MM•••••••• D1
WASHER A, SPLINE, 20MM•••••••• D16
WASHER B, LOCK •••••••••••••••• D7
D8
WASHER B, SPLINE, 17MM•••••••• D8
WASHER B, SPLINE, 20MM•••••••• D16
WASHER, 10MM•••••••••••••••••• D11
WASHER, 17MM•••••••••••••••••• E3
WASHER, 30X45X0.8••••••••••••• D7
WASHER, 8MM••••••••••••••••••• D4
D6
F11
WASHER, CHAIN CASE SETTING •••• G3
WASHER, LOCK•••••••••••••••••• D7
WASHER, LOCK, 6MM ••••••••••••• F1
WASHER, PLAIN, 10MM ••••••••••• G10
WASHER, PLAIN, 12MM ••••••••••• G10
WASHER, PLAIN, 4MM •••••••••••• G12
WASHER, PLAIN, 5MM •••••••••••• G5
WASHER, PLAIN, 6MM •••••••••••• F16
2009.11.10
E
5
93
1
FOREWORD INDEX
2
ENGINE GROUP
3
FRAME GROUP
4
PART NUMBER INDEX
5
PART NAME INDEX
E.2009.11
Published by Honda Motor Co., Ltd.
Printed in Japan