Download Honda 18HP/20HP Parts
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GENERAL PURPOSE ENGINE GXV610U1 GXV610R1 GXV620U1 GXV620R1 2 13Z6E602 © Honda Motor Co., Ltd. 2008 GXV610U1 GXV620U1 GXV620R1 FOREWORD INDEX 1 ENGINE GROUP 2 PART NUMBER INDEX 3 PART NAME INDEX 4 B1 CONTENTS Instruction for use of parts catalogue Page • This parts catalogue was prepared based on the latest information available as of January 10, 2008. • See the parts catalogue news for any revision that is made after January 10, 2008. • Always specify the part number when ordering a part. • Check the model, type, serial numbers, color, maker, and the size as needed before ordering a part. • Note that the illustrations (part drawings) can differ from the actual parts in shape. They are given just to help you to refer to the parts. • When modifications or additions to this parts catalogue are made, a revised edition will be issued at an appropriate time, with successively progressing revision numbers on the cover. We recommend obtaining such revisions in order to keep your parts catalogue up-to-date at all times. To check whether a parts catalogue revision has been issued, please contact your Honda distributor. Initial version issue date Address No. • Instruction for use of parts catalogue ......................... 1 • How to refer to the part information ............................ 2 • Part catalogue structure ............................................. 3 • When the parts were revised...................................... 4 • Abbreviations used in the parts catalogue.................. 4 • How to check the part block and serial numbers........ 5 • Models, parts catalogue codes and applicable B B B B B B 1 2 3 4 4 5 serial numbers ........................................................... 6 B 6 B 7 hose........................................................................... 8 B 8 B 9 B14 C 1 F 1 G 1 • Features of each type................................................. 7 • Fuel hose, general purpose hoses and vinyl • FLAT RATE SERVICE TIME...................................... 9 • Illustrated index ........................................................ 14 • ENGINE GROUP..................................................... 17 • PART NO. INDEX..................................................... 56 • PART NAME INDEX................................................. 58 1 1 2 3 4 June 10, 2005 Honda Motor Co., Ltd. 1 2008.01.10 E B 2 How to refer to the part information Reference with “Illustrated index” 1 Reference with “Part number index” Reference with “Part name index” 2 2008.01.10 E B 3 Address number Part catalogue structure • Address No. is provided (in place of the page No.) to help you refer to the part with the part No. or part name. Block title Block number Service item/Flat rate time Reference number 1 • Title number marked with the parenthesis or parentheses indicates that it continues from the previous page. Part number Description Assemblies Honda color code • Sections framed with broken lines in the exploded view drawings are available as complete assemblies. (Their individual parts can also be obtained.) Color description Note • Notes are shown with the parentheses in the part name column. Required quantity • Required QTY shown in the parenthesis or parentheses indicates the optional part. • Required QTY marked with “N” Indicates the optional part that should be selected as needed. • Required QTY indicates the number of the part used in the block. Serial number Type • When the type column is blank, it indicates that the part is applicable to all types. • As the type of the actual unit may differ from the “parts catalogue, type” please refer to “Models, types and applicable serial numbers” for confirmation. • Parts enclosed within a dotted line different block. are covered in a • A hollow arrow indicates the block No. for the parts enclosed within a dotted line . • A solid arrow indicates the block No. the part in question is connected to. 2008.01.10 E 3 B 4 When the parts were revised Abbreviations used in the parts catalogue • The following abbreviations are used in the parts name column. 1 Be sure to check the serial number!! The number has been When shown at the left side, When shown at the right side, used from the initial model it is applicable to the models it is applicable to the models without revision. o f N o . 1 0 0 1 8 0 1 a n d t h e up to No.1001800. subsequent numbers. A ........... Ampere A.C. ....... Alternating current ASSY. .... Assembly AT. ......... Automatic transmission C.D.I. ..... Capacitive discharge ignition COMP. ... Complete D.C. ....... Direct current EX. ........ Exhaust G.F.C.I ... Ground fault circuit interruptor HEX. ..... Hexagonal H.S.T. .... Hydrostatic transmission • The parts listed with "###" at the end of the parts name have limited supply period (parts not for sale). 4 2008.01.10 E FR. .........Front IN. ..........Inlet L (100L) .Link (100 Links) L. ............Left MM .........Millimeter MT. .........Manual Transmission P.T.O. .....Power take off R. ...........Right RR. .........Rear STD. .......Standard T (22T) ...Tooth (22 Teeth) V ............Volt W ...........Watt B 5 How to check the part block and serial numbers Engine parts Part block Numbers needed 1 Carburetor parts E-2~ E-14~ Stamped engine number Stamped carburetor identification number CARBURETOR IDENTIFICATION NUMBER (GXV610U1/610R1/ 620U1 Except TAE2 Type/620R1) DZ6E-B Check point CARBURETOR IDENTIFICATION NUMBER (GXV620U1 TAE2 Type) TYPE ENGINE SERIAL NUMBER DZ6E-A DZ6E-C 5 2008.01.10 E B 6 Models, parts catalogue codes and applicable serial numbers • Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows. 1 Model GXV610U1 GXV610R1 GXV620U1 GXV620R1 Type Parts catalogue type Applicable engine serial No. Applicable carburetor identification No. QAF QAF BG23B A/B QAFN QAFN BG23B B QWA QWA QYC4 QYC4 QYF4 QYF4 QZC2 QZC2 BG23D A QAF QAF BG23B B QAF QAF QAF6 QAF6 QWA QWA QWA6 QWA6 QYC4 QYC4 QYF QYF QYF4 QYF4 TAE2 TAE2 BK04A A QAF QAF BG26B B GJAFK-1000001~ BG23B A/B BG26B A/B GJAGK-1000001~ * Of carburetor identification numbers, only the portions underlined in the example below are used for registration. BG23B A KC 6 2008.01.10 E B 7 Features of each type • See the following table for the features of each type. (Items in brackets are optional) Model Specifications Crankshaft Type 25.4mm Ø Straight QAF QAFN QWA z z z QYC4 QYF4 z z z QAF z z z Starter motor z z z z z Air cleaner z z z z z Type 25.4mm Ø Straight z z z GXV620U1 Model Crankshaft QZC2 28.575mm Ø Straight Recoil starter Specifications 1 GXV610R1 GXV610U1 QAF QAF6 z z QWA QWA6 QYC4 z z z GXV620R1 QYF QYF4 z z TAE2 QAF z z 28.575mm Ø Straight Recoil starter z z Starter motor z z z z z z z Air cleaner z z z z z z z z z z 7 2008.01.10 E B 8 Fuel hose, general purpose hoses and vinyl hose • The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part. • When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalog in brackets ( • When exchanging the hose, cut and use at the specified length as mentioned in the part name. (For the method of cutting the bulk part, and method of filling out orders etc., please refer to the instructions issued with the bulk part.) 1 ) underneath the part name. Bulk part number of fuel hose, general purpose hose and vinyl hose. Example: 9 5 0 0 1 - 7 5 0 0 1 - 5 0 M Bulk part number: Refers to the bulk part. Marking code (fuel hose and general purpose hose) Change code (Vinyl hose) Indicates number mark or change sequence, however, the code for the bulk part must be strictly 0 (zero). Types of code: • Fuel hose 2: Red outside braid (3 mm inside dia. only) 5: Black inside braid 3: Red (3 mm inside dia. only) 4: Ash gray with red stripe (3 mm inside dia. only) 6: Black • General hose 1: Ash gray 2: Ash gray 3: Black 5: Black • Vinyl hose 1: Clear 2: Black 3: Light red 6: Light red 7: Pale black Lengths: 001: 1 m (standard) 003: 3 m 008: 8 m Application or specification of some parts is not settled. } I.D code: (fuel hose and general purpose hose) 30: 3.0 mm 50: 5.0 mm 35: 3.5 mm 55: 5.3 mm, 5.5 mm 45: 4.5 mm 65: 6.5 mm 70: 7.0 mm 75: 7.3 mm, 7.5 mm 80: 8.0 mm 11: 11 mm 91: 12 (outside dia. 15) mm 92: 12 (outside dia. 16) mm 12: 12 (outside dia. 17) mm 14: 14 mm 17: 17 mm 21: ID. 8.0, OD. 9.0 mm 23: ID. 8.0, OD. 12.0 mm 25: ID. 9.0, OD. 11.0 mm 27: ID. 9.0, OD. 13.0 mm 33: ID. 10.0, OD. 14.0 mm 36: ID. 11.0, OD. 13.0 mm 37: ID. 11.0, OD. 15.0 mm 38: ID. 12.0, OD. 13.0 mm 39: ID. 12.0, OD. 14.0 mm 40: ID. 12.0, OD. 16.0 mm 43: ID. 13.0, OD. 15.0 mm 45: ID. 14.0, OD. 18.0 mm 50: ID. 16.0, OD. 19.0 mm 55: ID. 17.5, OD. 20.5 mm 60: ID. 22.0, OD. 27.0 mm ID./OD. code: (vinyl hose) 01: ID. 03: ID. 05: ID. 07: ID. 08: ID. 09: ID. 2.9, OD. 3.0, OD. 3.5, OD. 4.0, OD. 4.5, OD. 4.5, OD. 6.8 mm 6.0 mm 6.5 mm 7.0 mm 6.5 mm 8.0 mm 12: ID. 10: ID. 11: ID. 14: ID. 17: ID. 19: ID. 5.0, OD. 7.0 mm 5.0, OD. 8.0 mm 5.0, OD. 9.0 mm 6.0, OD. 9.0 mm 7.0, OD. 9.0 mm 7.0, OD. 11.0 mm Hose type: 1: Fuel hose 3: Vinyl hose 5: General hose CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose. Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according to the service manual or the instructions issued with the bulk part. 8 2008.01.10 E B 9 Editorial style FLAT RATE SERVICE TIME Flat rate service time (FRT) means the standard time required to service a product, which is listed in this manual to help the dealers control the actual working process and calculate the service charge by using it as a guide. The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject. Other representative service items not using repair parts (removal/ installation, adjustment, inspection/measuring, and other work) are listed collectively in the list in the preface, classified according to the work. FRT setting system FRT setting standard Net service time Removal, Disassembly/reassembly, Installation Inspection, Measurement, Adjustment, Confirmation Diagnosis/troubleshooting (Electric system) Completion inspection Float time 1 • Decimal system (in unit of 0.1) is adopted to set FRT as it is convenient to calculate the wage. Example: (0.1) 6 minutes, (0.2) 12 minutes [Labor cost per hour] x [FRT] = [Wage] • FRT is set with a hand tool. • Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure. Preparation (Process check, Confirmation arrangement for necessary tools) Related work (Transfer of products) * Float time is set by multiplying the net service time by a given coefficient. 9 2008.01.10 E B10 1 Work procedure Service item whose FRT is not presented • As the work procedure is set with the work time according to the method in the separate Service Manual, refer to this Manual as required. • Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual. • Work basically is to be performed by one person, and when two or more people are required, setting is done as the total time for the number of people. • The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda products as the standard. • Special tools and service equipment used to set FRT are those specified or recommended in Service Manual. • Accessories and service parts that are not listed to use in this manual. • Locations with little aging deterioration or breakage during normal use. • Service work that can be finished by one touch. • Service work that is seldom done (i.e. extremely small causes of trouble and service frequency). • Products and parts whose location for installation differs according to its status of use and application. * When FRT is not presented, please calculate wages based on appropriate actual work time. Operation not included of FRT • Oil and coolant water drainig, Waiting time for warming up operation and etc.. • Additional operation that involves removal/installation of standard exterior equipment. • Indirect time spent for service by visiting the customer, trade-in, and delivery. • Indirect time required for ordering and delivery of parts. • Cost for grease, adhesive agent, etc. used for service work. 10 2008.01.10 E B11 Explanation of FRT by using an example (The example may differ from the actual presented items) Ref. No. L.O.N. (Relative ref. Number) Description F.R.T. (1, 3, 4, 7) 2 1111L1 VALVE, INTAKE • • • • • • • • • • • • • 4.1 Indicating work condition or application condition of the service item. Indicating work contents that are included in the service item. 1 Indicating a reference No. whose operation and time are the same as FRT4.1 for the intake valve. • NOTE: OHV type 1111L1A • Includes: Engine removal and installation One head (intake all) add • • • • • • • • • • • • • • • • • • • • • • • • • 1.4 Reference No. of the illustration of part that shows location of the replacement work. (The application range is limited to the service items without an LON setting within a same block.) How to refer to the service item by using the sample (intake valve replacement) Open to the page of the block where the intake valve’s spare part illustration is shown. FRT is an abbreviation of Flat Rate Time indicating the standard service time required for the replacement. LON is an abbreviation of Labor Operation Number, and it is a classification of the service items by the work unit code. The same operation models. Look for the intake valve illustration, and refer to the service item and FRT that agree with the reference No. code is used regardless of the Standard operation is indicated with 6 digits code, and additional operation is indicated with 7 digits code. Indicating the intake valve replacement and FRT4.1. Indicating FRT1.4 that will be added when additional operation (whole intake side of one cylinder head) is done in association with intake valve replacement. 11 2008.01.10 E B12 Indication mark for the listing of service items that continues to the following page Ref. L.O.N. No. 1 2 1111L1 (Relative ref. Number) 1 • • Code • • • 1 Engine 2 Power drive 3 Fuel & Exhaust 4 Frame & Body 5 Steering 6 Electrical 7 Axle & Brake 8 Control system 9 - 0 Attachments Indication of the block with no setting of FRT L.O.N. (Relative ref. Number) F.R.T. Description NO INFORMATION • • • • • • • • • • • • • • • • • • • • LON code system 1 11 1 L1 A a b c d e A c • Mark indicated at the last line. No. L1 a) Category codes and classification VALVE, INTAKE • • • • • • • • • • • • 4.1 + Ref. 1 a F.R.T. Description 11 Category c) Operation codes and classification Code a) Category code..................... Engine b) Location/function code ........ Engine upper c) Operation code.................... Replace d) Operation sequence number (Unit code can be shown with alphabet) ......................... Intake valve (No regular rule of code) e) Additional code ................... One head (intake all) (No regular rule of code) 1 Replace, Removal/Installation, Change 2 Overhaul 3 Adjust, Rotation 4 (Paint-related work: Top-coat) 5 Test, Inspect/diagnose, Measurment 6 (Overhaul-related work: Rebore) 7 (Overhaul-related work: Reseal) 8 (Resurface) 9 (Paint-related work: Refinish) 0 Repair, Cleaning, Air bleeding 12 2008.01.10 Operation category E B13 Major service items without using spare parts (1) Removal/Installation, (2) Adjustment, (3) Inspection/Measurement, (4) Overhaul, (5) Other work E: Engine, T: Transmission, D: Drive system, B: Body and related parts (1) Removal/Installation Set with the parts configuration in the status of being removed from the product. LON DESCRIPTION FRT CYLINDER HEAD ASSEMBLYREMOVAL/INSTALLATION E Work condition: The required Measurements, inspections, adjustments, and cleaning/washing of each part are performed, including the main body removal/installation work and the replacement of defective parts. LON 1111N0 LEFT 1.2 1111N1 RIGHT 1.2 1111N2 BOTH 2.0 E 3112A0 LON 1113A1 E 1163A0 3113A2 DESCRIPTION VALVE CLEARANCE-ADJUSTMENT NOTE: For 1 product CONTROL, THROTTLE/GOVERNORADJUSTMENT CARBURETOR IDLE-ADJUSTMENT FRT DESCRIPTION CARBURETOR-OVERHAUL INCLUDES: All necessary adjustment FRT 0.8 (5) Other work (2) Adjustment LON 1 (4) Overhaul E 1101E1 DESCRIPTION ENGINE OIL-CHANGE INCLUDES: Engine oil-inspection FRT 0.2 0.4 0.3 0.2 (3) Inspection, Measurement, Cleaning LON E DESCRIPTION FRT 1105A0 ENGINE OIL-INSPECTION 0.1 3120A0 AIR CLEANER-CLEANING INCLUDES: Air cleaner-inspection 0.2 3130A0 SPARK ARRESTER-CLEANING 0.2 6140A0 SPARK PLUG-ADJUSTMENT/CLEANING NOTE: For 1 product 0.2 13 2008.01.10 E ENGINE GROUP E-2 C 1 E-3 CYLINDER HEAD E-7 2 C 8 E-6 E-8 C 9 E-12 E-9 E-14 D 4 CARBURETOR(1) 14 2008.01.10 C11 CAMSHAFT D 2 FAN COVER C 5 OIL PAN PISTON/CONNECTING ROD D 1 RECOIL STARTER C 3 CYLINDER BARREL CRANKSHAFT E-11 B14 E B15 ENGINE GROUP E-14-1 D 6 E-15 CARBURETOR(2) E-18 D11 D14 D10 E-20 FLYWHEEL E 1 STARTER MOTOR E-16 MUFFLER E-19 FUEL PUMP E-21 D 8 AIR CLEANER D15 2 IGNITION COIL E-22 E 3 CONTROL E-28 E 5 LABEL 15 2008.01.10 E B16 ENGINE GROUP E-29 E 6 TOOL E-40 E 7 OTHER PARTS 2 16 2008.01.10 E E-2 C 1 CYLINDER HEAD (Relative ref. Number) Ref. L.O.N. Description No. 4 1111F3 1111L4 6 1111F2 1111L4 7 1111M4 1111M5 1111M6 8 1111D3 1111D4 1111L5 10 3111C4 12 3111B6 15 3131J1 3131J2 28 6141E6 6141E7 6141E8 HEAD, CYLINDER :RIGHT BANK ••• HEAD, CYLINDER :BOTH BANKS ••• HEAD, CYLINDER :LEFT BANK •••• HEAD, CYLINDER :BOTH BANKS ••• GASKET, CYLINDER HEAD :LEFT •• GASKET, CYLINDER HEAD :RIGHT • GASKET, CYLINDER HEAD :BOTH •• (9) COVER, CYLINDER HEAD AND/OR PACKING, HEAD COVER :LEFT ••• COVER, CYLINDER HEAD AND/OR PACKING, HEAD COVER :RIGHT •• COVER, CYLINDER HEAD AND/OR PACKING, HEAD COVER :BOTH ••• MANIFOLD, INTAKE ••••••••••••• GASKET, INTAKE MANIFOLD •••••• .NOTE: Same time for two units GASKET, EXHAUST PIPE :LEFT ••• GASKET, EXHAUST PIPE :RIGHT •• PLUG, SPARK :LEFT BANK ••••••• PLUG, SPARK :RIGHT BANK •••••• PLUG, SPARK :BOTH BANKS •••••• F.R.T. 1.6 2.4 1.6 2.4 1.2 1.2 2.0 0.2 0.2 0.4 0.6 0.6 0.4 0.4 0.1 0.1 0.2 2 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 11911-ZJ1-840 12204-ZE2-306 12205-ZJ1-405 12210-ZJ1-406 12216-ZE2-300 HANGER, ENGINE •••••••••••••• GUIDE, IN. VALVE (O.S.) ••••• GUIDE, EX. VALVE (O.S.) ••••• HEAD COMP., CYLINDER (#1) ••• CLIP, VALVE GUIDE ••••••••••• 2 2 2 1 4 2 2 2 1 4 2 2 2 1 4 2 2 2 1 4 6 7 8 9 10 12220-ZJ1-405 12251-ZJ1-841 12311-ZJ1-840 12391-ZE2-020 17101-ZJ4-830 HEAD COMP., CYLINDER (#2) ••• GASKET, CYLINDER HEAD ••••••• COVER, HEAD ••••••••••••••••• PACKING, HEAD COVER ••••••••• MANIFOLD, INTAKE •••••••••••• 1 2 2 2 1 - 1 2 2 2 1 - 1 2 2 2 1 1 2 2 2 1 - -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 11 17101-ZN1-000 12 17151-ZJ1-841 13 17213-ZJ4-830 MANIFOLD, INTAKE •••••••••••• GASKET, INTAKE MANIFOLD ••••• BRACKET, R. AIR CLEANER ••••• 14 17214-ZJ4-830 BRACKET, L. AIR CLEANER ••••• 15 18333-ZE3-800 GASKET, EX. PIPE •••••••••••• 2 1 1 2 2 1 1 2 1 2 1 1 2 - -------- -------- TAE2 2 1 - -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 1 - -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 2 16 19682-ZJ1-840 17 90002-ZJ1-840 SHROUD, HEAD •••••••••••••••• BOLT, FLANGE, 6MM ••••••••••• 18 90011-ZJ1-841 19 90014-ZE2-000 20 90014-952-000 BOLT, SOCKET, 8X45 •••••••••• BOLT, HEAD COVER •••••••••••• BOLT, FLANGE, 6X14(CT200) ••• 2 2 4 2 2 2 2 4 2 2 2 2 4 2 2 2 2 - -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 4 2 2 21 90018-ZJ1-840 BOLT, STUD, 8X22 •••••••••••• 4 4 4 4 GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. 2008.01.10 Parts catalogue code 17 E E-2 C 2 CYLINDER HEAD 2 Reqd. QTY Ref. No. Part No. Description 22 23 24 25 90441-ZE2-010 90684-SB3-003 94050-08000 94301-12200 WASHER COMP., HEAD COVER •••• CLIP, FUEL TUBE ••••••••••••• NUT, FLANGE, 8MM •••••••••••• DOWEL PIN, 12X20 •••••••••••• 26 95701-08020-00 BOLT, FLANGE, 8X20 •••••••••• 27 95701-10080-00 BOLT, FLANGE, 10X80 ••••••••• 28 98079-52876 PLUG, SPARK (BPR2ES)(NGK) ••• 98079-5485V PLUG, SPARK (J14CR-U)(DENSO) 98079-5487V PLUG, SPARK (ZGR4A) ••••••••• 98079-5585V PLUG, SPARK (J16CR-U)(DENSO) 98079-5587V PLUG, SPARK (ZGR5A) ••••••••• GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 2 1 4 4 2 1 4 4 2 1 4 4 2 1 4 4 2 8 (2) (2) (2) 2 2 2 8 (2) (2) (2) 2 2 2 8 (2) (2) (2) 2 2 2 8 (2) (2) (2) 2 2 Serial No. Parts catalogue code 18 2008.01.10 E E-3 C 3 CYLINDER BARREL (Relative ref. Number) Ref. L.O.N. Description No. 1 1101A0 BARREL, CYLINDER ••••••••••••• 2 (3) 1111D1 COVER, BREATHER AND/OR PACKING, BREATHER COVER ••••• 4 1111K9 VALVE, BREATHER •••••••••••••• 5 1161B4 SHAFT, GOVERNOR ARM •••••••••• 7 6151E4 SWITCH, OIL PRESSURE ••••••••• 13 1101C4 OIL SEAL, GOVERNOR ARM SHAFT • 14 1101E6 OIL SEAL, CRANKSHAFT :UPPER •• 18 1111R0 BEARING, CAMSHAFT :UPPER ••••• F.R.T. 4.0 0.9 0.9 1.3 0.2 1.3 3.5 2.0 2 Ref. No. Reqd. QTY Part No. Description 1 12000-ZJ4-405 BARREL ASSY., CYLINDER •••••• 12000-ZJ4-415 •••••••••••••••••••••••••••• 12356-ZJ1-000 12358-ZJ1-000 12372-ZE2-300 16541-ZJ1-840 COVER, BREATHER ••••••••••••• PACKING, BREATHER COVER ••••• VALVE, BREATHER ••••••••••••• SHAFT, GOVERNOR ARM ••••••••• 6 31511-ZJ1-000 7 37240-ZG5-004 CLAMPER, CORD ••••••••••••••• SWITCH, OIL PRESSURE •••••••• 35490-Z6D-003 SWITCH ASSY., OIL PRESSURE •• 8 90002-ZG5-004 SCREW-WASHER, 4X8 ••••••••••• 90002-ZW2-F01 •••••••••••••••••••••••••••• 9 90029-888-000 10 90031-ZE1-000 11 91001-ZJ1-841 12 91002-ZJ1-841 2 3 4 5 GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 BOLT, FLANGE, 6X16(CT200) ••• BOLT, FLANGE, 6X32 •••••••••• 1 1 1 1 1 1 1 2 2 1 1 1 2 2 1 1 1 1 1 2 2 1 1 1 2 2 BEARING, NEEDLE, 8X12.7X11.1 BEARING, NEEDLE, 8X12X10 •••• 1 1 1 1 1 1 1 1 Serial No. ----------------------------- Parts catalogue code -------- QAF6,QWA6,QYC4,QZC2 -------- QAF,QWA,QYF4 1017603 QAF,QWA,QYF,QYF4,TAE2 -------- QAFN 1017604 -------- QAF,QWA,QYF,QYF4,TAE2 ---------------------1002891 1002890 QAF,QWA,QYC4,QYF4,QZC2 1008008 -------- QAFN -------- QAF,QWA,QYC4,QYF4,QZC2 1008009 ---------------------1002891 1002890 QAF,QWA,QYC4,QYF4,QZC2 1008008 -------- QAFN -------- QAF,QWA,QYC4,QYF4,QZC2 1008009 2008.01.10 19 E E-3 C 4 CYLINDER BARREL 2 Ref. No. Reqd. QTY Part No. 13 91201-ZE9-003 14 91201-ZJ1-841 15 91302-MB6-830 Description GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 OIL SEAL, 8X14X5 •••••••••••• OIL SEAL, 38X58X9 ••••••••••• O-RING, 13X3.0 •••••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 16 94102-08800 WASHER, PLAIN, 8MM •••••••••• 17 94251-08000 PIN, LOCK, 8MM •••••••••••••• 18 96140-60030-10 BEARING, RADIAL BALL, 6003 •• 3 2 1 3 2 1 3 2 1 3 2 1 Serial No. Parts catalogue code 20 2008.01.10 E E-6 C 5 OIL PAN (Relative ref. Number) Ref. L.O.N. Description No. 1 2 3 4 8 9 10 14 1131C1 1131C2 1131A2 1131B3 110175 1101D2 1171A9 1101B9 18 1161A7 26 1101E7 31 1101D5 PAN, OIL ••••••••••••••••••••• PACKING, OIL PAN ••••••••••••• COVER, OIL PUMP •••••••••••••• ROTOR, OIL PUMP OUTER •••••••• CARTRIDGE, OIL FILTER •••••••• (6,7) SCREEN, OIL FILTER ••••••••••• (11) VALVE, OIL SHUT-OFF •••••••••• (27) EXTENSION, OIL FILLER AND/OR PACKING, OIL FILLER EXTENSION (17) HOLDER, GOVERNOR WEIGHT •••••• OIL SEAL, CRANKSHAFT :LOWER •• WASHER, DRAIN PLUG ••••••••••• F.R.T. 1.5 0.9 1.0 1.0 0.2 0.2 0.1 0.1 1.3 1.0 0.2 2 Ref. No. Reqd. QTY Part No. Description 1 11300-ZJ4-831 PAN ASSY., OIL •••••••••••••• 11300-ZJ4-832 •••••••••••••••••••••••••••• 2 11381-ZJ1-840 3 15120-ZJ1-000 GASKET, CASE COVER •••••••••• COVER ASSY., OIL PUMP (TWO BOLTS) 15120-ZJ1-010 COVER ASSY., OIL PUMP (THREE BOLTS) 4 15124-ZJ1-003 5 15232-ZJ1-000 ROTOR, OIL PUMP OUTER ••••••• SPRING, RELIEF VALVE •••••••• 6 15334-ZJ4-000 7 15339-ZJ4-000 8 15400-PFB-004 PLATE, OIL FILTER ••••••••••• O-RING, OIL PLATE ••••••••••• CARTRIDGE, OIL FILTER (TOYO ROKI) 15400-ZJ1-004 •••••••••••••••••••••••••••• 15400-PFB-014 9 15427-ZG8-000 10 15558-ZJ1-003 •••••••••••••••••••••••••••• SCREEN, OIL FILTER •••••••••• VALVE, OIL SHUT-OFF ••••••••• GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. Parts catalogue code 1 1 1 1 1 1 1 1 1 - -------- 1002530 QAF,QWA,QYC4,QYF4,QZC2 - -------- 1007082 - -------- -------- QAFN - 1002531 -------- QAF,QWA,QYC4,QYF4,QZC2 1 - 1007083 1 1 - - 1 - -------- 1002530 QAF,QWA,QYC4,QYF4,QZC2 - -------- 1007082 1 1 1 1 1 1 1 1 1 1 - -------- -------- QAFN - 1002531 -------- QAF,QWA,QYC4,QYF4,QZC2 1 - 1007083 1 1 1 1 1 1 1 1 1 1 1 1 1 1 (1) 1 1 (1) 1 1 1 1 (1) - -------- -------- -------1 - -------- 1001073 1 (1) 2008.01.10 1001072 QYC4,QYF4 -------- QYC4 -------- QAF,QAFN,QAF6,QWA,QWA6,QYF,QZC2,TAE2 -------- QYF4 -------- QYC4,QYF4 21 E E-6 C 6 OIL PAN 2 22 Reqd. QTY Ref. No. Part No. Description 11 12 13 14 15 15558-772-010 15600-ZJ4-000 15625-ZE8-000 15630-ZE8-000 15637-ZJ4-830 VALVE, OIL SHUT-OFF ••••••••• CAP ASSY., OIL FILLER ••••••• PACKING, OIL FILLER CAP ••••• EXTENSION, OIL FILLER ••••••• COLLAR, FILLER SETTING •••••• (1) 1 1 1 1 (1) 1 1 1 1 (1) 1 1 1 1 (1) 1 1 1 1 16 17 18 19 20 16510-ZJ1-840 16511-ZJ1-840 16512-ZJ1-840 16513-ZE2-000 16531-Z0A-000 GOVERNOR ASSY. •••••••••••••• WEIGHT, GOVERNOR •••••••••••• HOLDER, GOVERNOR WEIGHT ••••• PIN, GOVERNOR WEIGHT •••••••• SLIDER, GOVERNOR •••••••••••• 1 3 1 3 1 1 3 1 3 1 1 3 1 3 1 1 3 1 3 1 21 22 23 24 25 17240-ZE6-000 90018-PN3-000 90473-147-000 90602-ZE1-000 90855-921-300 COLLAR, EXTENSION ••••••••••• HOLDER, OIL FILTER •••••••••• WASHER, 6X16 •••••••••••••••• CLIP, GOVERNOR HOLDER ••••••• PLUG, SEALING, 10MM ••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 26 27 28 29 30 91202-ZJ1-841 91301-ZE9-003 92800-14000 92800-20000 94101-06800 OIL SEAL, 38X58X9 ••••••••••• O-RING, 22.5X2.2 •••••••••••• BOLT, DRAIN PLUG, 14MM •••••• BOLT, DRAIN PLUG, 20MM •••••• WASHER, PLAIN, 6MM •••••••••• 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 31 32 33 34 35 94109-14000 94109-20000 94301-08140 95701-06014-00 95701-06100-00 WASHER, DRAIN PLUG, 14MM •••• WASHER, DRAIN PLUG, 20MM •••• DOWEL PIN, 8X14 ••••••••••••• BOLT, FLANGE, 6X14 •••••••••• BOLT, FLANGE, 6X100 ••••••••• 1 2 2 3 1 1 2 2 3 1 1 2 2 3 1 1 2 2 3 1 GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. 2008.01.10 Parts catalogue code E E-6 C 7 OIL PAN 2 Ref. No. Reqd. QTY Part No. Description 36 95701-08050-00 BOLT, FLANGE, 8X50 •••••••••• 37 96211-12000 BALL, STEEL, #12 (3/8) •••••• 38 96600-06016-00 BOLT, SOCKET, 6X16 •••••••••• GXV GXV 610 610 U1 R1 9 1 2 3 3 - 9 1 3 - GXV GXV 620 620 U1 R1 9 1 2 3 Serial No. Parts catalogue code 9 1 - -------- 1002530 QAF,QWA,QYC4,QYF4,QZC2 - -------- 1007082 - -------- -------- QAFN - 1002531 -------- QAF,QWA,QYC4,QYF4,QZC2 3 - 1007083 23 2008.01.10 E E-7 C 8 CRANKSHAFT (Relative ref. Number) Ref. L.O.N. Description No. 1 (2) 1101F0 CRANKSHAFT ••••••••••••••••••• 2 Ref. No. Reqd. QTY Part No. Description GXV GXV 610 610 U1 R1 1 13310-ZJ4-830 CRANKSHAFT COMP. •••••••••••• 2 13310-ZJ6-U10 3 90401-ZJ1-000 CRANKSHAFT COMP. •••••••••••• WASHER, CRANKSHAFT THRUST (38.5X54.0X1.0) 1 1 1 1 KEY, 6.3X6.3X43 ••••••••••••• (1) (1) (1) (1) 4 90745-ZE2-600 1 - 1 - GXV GXV 620 620 U1 R1 1 1 Serial No. Parts catalogue code 1 - -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 - -------- -------- TAE2 24 2008.01.10 E F.R.T. 3.4 E-8 C 9 PISTON/CONNECTING ROD (Relative ref. Number) Ref. L.O.N. Description No. 2 (1,3,4) 1111R2 PISTON AND/OR RING SET AND/OR BEARING AND/OR ROD (1 CYLINDER) :LEFT BANK ••••• .INCLUDES: Inspection/ Measurement/Cleaning 1111R3 PISTON AND/OR RING SET AND/OR BEARING AND/OR ROD (1 CYLINDER) :RIGHT BANK •••• .INCLUDES: Inspection/ Measurement/Cleaning 1111R4 PISTON AND/OR RING SET AND/OR BEARING AND/OR ROD (ALL CYLINDERS) :BOTH BANKS • .INCLUDES: Inspection/ Measurement/Cleaning F.R.T. 3.6 3.6 3.8 2 Ref. No. Reqd. QTY Part No. 1 13010-ZJ1-841 13011-ZJ1-841 13012-ZJ1-841 13013-ZJ1-841 13010-Z5H-004 13011-Z5H-004 13012-Z5H-004 13013-Z5H-004 Description RING SET, PISTON (STD.) (NIPPON) GXV GXV 610 610 U1 R1 2 - RING SET, PISTON (0.25) (NIPPON) (2) RING SET, PISTON (0.50) (NIPPON) (2) RING SET, PISTON (0.75) (NIPPON) (2) RING SET, PISTON (STD.) (TEIKOKU) 2 RING SET, PISTON (0.25) (TEIKOKU) (2) RING SET, PISTON (0.50) (TEIKOKU) (2) RING SET, PISTON (0.75) (TEIKOKU) (2) - - GXV GXV 620 620 U1 R1 2 Serial No. Parts catalogue code - -------- -------- QAF,QWA,QYC4,QYF4,QZC2 - -------- 1017603 - - - -------- -------- QAF,QWA,QYC4,QYF4,QZC2 - (2) - -------- 1017603 - - - -------- -------- QAF,QWA,QYC4,QYF4,QZC2 - (2) - -------- 1017603 - - - -------- -------- QAF,QWA,QYC4,QYF4,QZC2 - (2) - -------- 1017603 2 - 2 - -------- -------- QAFN 2 - 1017604 - - - -------- -------- QAFN (2) - (2) - (2) - 1017604 - - - -------- -------- QAFN (2) - (2) - (2) - 1017604 - - - -------- -------- QAFN (2) - (2) - (2) - 1017604 25 2008.01.10 E E-8 C10 PISTON/CONNECTING ROD 2 Ref. No. Reqd. QTY Part No. Description 2 13101-ZJ1-840 PISTON (STD.) ••••••••••••••• 13102-ZJ1-840 PISTON (0.25) ••••••••••••••• 13103-ZJ1-840 PISTON (0.50) ••••••••••••••• 13104-ZJ1-840 PISTON (0.75) ••••••••••••••• 13101-ZJ1-841 PISTON (STD.) ••••••••••••••• 13102-ZJ1-841 PISTON (0.25) ••••••••••••••• 13103-ZJ1-841 PISTON (0.50) ••••••••••••••• 13104-ZJ1-841 PISTON (0.75) ••••••••••••••• 3 13111-ZJ1-840 4 13200-ZJ1-841 5 90001-ZN1-000 6 90551-ZE1-000 GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 PIN, PISTON ••••••••••••••••• ROD ASSY., CONNECTING ••••••• BOLT, CONNECTING ROD, 6X37 •• 2 (2) (2) (2) 2 (2) (2) (2) 2 2 4 2 (2) (2) (2) 2 2 4 2 (2) (2) (2) 2 (2) (2) (2) 2 2 4 CLIP, PISTON PIN, 18MM •••••• 4 4 4 Serial No. - -------- -------- -------- -------- -------- -------- -------- -------- -------2 - 1017604 - -------(2) - 1017604 - -------(2) - 1017604 - -------(2) - 1017604 2 2 4 Parts catalogue code -------- QAF,QWA,QYC4,QYF4,QZC2 1017603 -------- QAF,QWA,QYC4,QYF4,QZC2 1017603 -------- QAF,QWA,QYC4,QYF4,QZC2 1017603 -------- QAF,QWA,QYC4,QYF4,QZC2 1017603 -------- QAFN -------- QAFN -------- QAFN -------- QAFN 4 26 2008.01.10 E E-9 C11 CAMSHAFT (Relative ref. Number) Ref. L.O.N. Description No. 1 1111U9 SEAL, INTAKE VALVE STEM(ONE) :LEFT BANK •••••••••••••••••• .INCLUDES: Valve clearance adjustment 1111U9B .Replace one head(intake and exhaust all) add •••••••••••• 1111V0 SEAL, INTAKE VALVE STEM(ONE) :RIGHT BANK ••••••••••••••••• .INCLUDES: Valve clearance adjustment 1111V0B .Replace one head(intake and exhaust all) add •••••••••••• 1111V1 SEAL, EXHAUST VALVE STEM(ONE) :LEFT BANK •••••••••••••••••• .INCLUDES: Valve clearance adjustment 1111V1B .Replace one head(intake and exhaust all) add •••••••••••• 1111V2 SEAL, EXHAUST VALVE STEM(ONE) :RIGHT BANK ••••••••••••••••• .INCLUDES: Valve clearance adjustment 1111V2B .Replace one head(intake and exhaust all) add •••••••••••• 2 1111C2 CAMSHAFT ••••••••••••••••••••• F.R.T. 1.2 0.1 1.2 0.1 1.2 0.1 1.2 2 0.1 1.3 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 12209-ZE8-003 14100-ZJ1-842 14410-ZJ1-840 14431-ZE2-010 14451-ZE1-013 SEAL, VALVE STEM •••••••••••• CAMSHAFT ASSY. •••••••••••••• ROD, PUSH ••••••••••••••••••• ARM, VALVE ROCKER ••••••••••• PIVOT, ROCKER ARM ••••••••••• 4 1 4 4 4 4 1 4 4 4 4 1 4 4 4 4 1 4 4 4 6 7 8 9 14568-ZJ1-841 14711-ZE3-000 14721-ZE3-000 14730-ZJ1-841 SPRING, WEIGHT RETURN ••••••• VALVE, IN. •••••••••••••••••• VALVE, EX. •••••••••••••••••• LIFTER ASSY., VALVE ••••••••• 14730-ZJ1-842 •••••••••••••••••••••••••••• 10 14751-ZE2-003 SPRING, VALVE ••••••••••••••• 1 2 2 1 1 1 4 1 2 2 1 4 1 2 2 1 1 1 4 1 2 2 1 4 11 12 13 14 15 14760-ZJ1-840 14764-ZJ1-840 14771-ZE2-000 14773-ZE2-000 14775-ZE2-010 SHAFT COMP., VALVE LIFTER ••• SPRING, VALVE LIFTER •••••••• RETAINER, IN. VALVE SPRING •• RETAINER, EX. VALVE SPRING •• SEAT, VALVE SPRING •••••••••• 1 2 2 2 2 1 2 2 2 2 1 2 2 2 2 1 2 2 2 2 16 17 18 19 20 14781-ZE2-000 14791-ZE9-010 90005-896-000 90012-ZE0-010 90206-ZE1-000 ROTATOR, VALVE •••••••••••••• GUIDE, PUSH ROD ••••••••••••• BOLT, FLANGE, 5X16 •••••••••• BOLT, PIVOT, 8MM •••••••••••• NUT, PIVOT ADJUSTING •••••••• 2 2 1 4 4 2 2 1 4 4 2 2 1 4 4 2 2 1 4 4 GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. ----------------------------- Parts catalogue code -------- QAF6,QWA6,QYC4,QZC2 -------- QAF,QWA,QYF4 1017515 QAF,QWA,QYF,QYF4,TAE2 -------- QAFN 1017516 -------- QAF,QWA,QYF,QYF4,TAE2 27 2008.01.10 E E-9 C12 CAMSHAFT (Relative ref. Number) Ref. L.O.N. Description No. 3 1111X5 ROD, PUSH(ONE) :LEFT BANK INTAKE ••••••••••• .INCLUDES: Valve clearance adjustment 1111X5B .Replace one head(intake and exhaust all) add •••••••••••• 1111X5C .Replace both heads (intake and exhaust all) add 1111X6 ROD, PUSH(ONE) :RIGHT BANK INTAKE •••••••••• .INCLUDES: Valve clearance adjustment 1111X6B .Replace one head(intake and exhaust all) add •••••••••••• 1111X6C .Replace both heads (intake and exhaust all) add 1111X7 ROD, PUSH(ONE) :LEFT BANK EXHAUST •••••••••• .INCLUDES: Valve clearance adjustment 1111X7B .Replace one head(intake and exhaust all) add •••••••••••• 1111X7C .Replace both heads + (intake and exhaust all) add 2 Reqd. QTY Ref. No. Part No. Description 21 22 23 24 25 90446-357-000 90602-ZE1-000 90702-GB6-910 94101-06800 95701-06025-00 WASHER, THRUST, 17.2MM •••••• CLIP, GOVERNOR HOLDER ••••••• DOWEL PIN, 8X12 ••••••••••••• WASHER, PLAIN, 6MM •••••••••• BOLT, FLANGE, 6X25 •••••••••• GXV GXV 610 610 U1 R1 1 2 1 4 1 1 2 1 4 1 GXV GXV 620 620 U1 R1 1 2 1 4 1 Serial No. Parts catalogue code 1 2 1 4 1 28 2008.01.10 E F.R.T. 0.3 0.1 0.5 0.3 0.1 0.5 0.3 0.1 0.5 E-9 C13 CAMSHAFT (Relative ref. Number) Ref. L.O.N. Description No. + 3 1111X8 ROD, PUSH(ONE) :RIGHT BANK EXHAUST ••••••••• .INCLUDES: Valve clearance adjustment 1111X8B .Replace one head(intake and exhaust all) add •••••••••••• 1111X8C .Replace both heads (intake and exhaust all) add 4 1111T1 ARM, ROCKER :LEFT BANK INTAKE .INCLUDES: Valve clearance adjustment 1111T1A .Replace left bank exhaust rocker arm add •••••••••••••• 1111T1B .Replace both heads (intake and exhaust all) add 1111U3 ARM, ROCKER :LEFT BANK EXHAUST .INCLUDES: Valve clearance adjustment 1111U3A .Replace left bank intake rocker arm add •••••••••••••• 1111U3B .Replace both heads (intake and exhaust all) add 1111T2 ARM, ROCKER :RIGHT BANK INTAKE .INCLUDES: Valve clearance + adjustment F.R.T. 0.3 0.1 0.5 0.3 0.1 0.5 0.3 0.1 2 0.5 0.3 29 2008.01.10 E E-9 C14 CAMSHAFT (Relative ref. Number) Ref. L.O.N. Description No. + 4 1111T2A .Replace right bank exhaust rocker arm add •••••••••••••• 1111T2B .Replace both heads (intake and exhaust all) add 1111U4 ARM, ROCKER :RIGHT BANK EXHAUST ••••••••• .INCLUDES: Valve clearance adjustment 1111U4A .Replace right bank intake rocker arm add •••••••••••••• 1111U4B .Replace both heads (intake and exhaust all) add 7 1111T9 VALVE, INTAKE(ONE) :LEFT BANK .INCLUDES: Valve clearance adjustment and reface 1111T9B .Replace one head(intake and exhaust all) add •••••••••••• 1111U1 VALVE, INTAKE(ONE) :RIGHT BANK .INCLUDES: Valve clearance adjustment and reface 1111U1B .Replace one head(intake and exhaust all) add •••••••••••• 8 1111U0 VALVE, EXHAUST(ONE) :LEFT BANK .INCLUDES: Valve clearance + adjustment and reface 2 30 2008.01.10 E F.R.T. 0.1 0.5 0.3 0.1 0.5 1.3 0.1 1.3 0.1 1.3 E-9 C15 CAMSHAFT (Relative ref. Number) Ref. L.O.N. Description No. + 8 1111U0B .Replace one head(intake and exhaust all) add •••••••••••• 1111U2 VALVE, EXHAUST(ONE) :RIGHT BANK ••••••••••••••••• .INCLUDES: Valve clearance adjustment and reface 1111U2B .Replace one head(intake and exhaust all) add •••••••••••• 9 1111F7 LIFTER, VALVE •••••••••••••••• 10 1111V9 SPRING, VALVE(ONE) :INTAKE LEFT BANK ••••••••••• .INCLUDES: Valve clearance adjustment 1111V9A .Replace one head(intake and exhaust all) add •••••••••••• 1111W0 SPRING, VALVE(ONE) :INTAKE RIGHT BANK •••••••••• .INCLUDES: Valve clearance adjustment 1111W0A .Replace one head(intake and exhaust all) add •••••••••••• 1111W1 SPRING, VALVE(ONE) :EXHAUST LEFT BANK •••••••••• .INCLUDES: Valve clearance + adjustment F.R.T. 0.1 1.3 0.1 0.4 1.2 0.1 1.2 2 0.1 1.2 31 2008.01.10 E E-9 C16 CAMSHAFT (Relative ref. Number) Ref. L.O.N. Description No. +10 1111W1A .Replace one head(intake and exhaust all) add •••••••••••• 1111W2 SPRING, VALVE(ONE) :EXHAUST RIGHT BANK ••••••••• .INCLUDES: Valve clearance adjustment 1111W2A .Replace one head(intake and exhaust all) add •••••••••••• 11 1111P2 SHAFT, VALVE LIFTER •••••••••• 2 32 2008.01.10 E F.R.T. 0.1 1.2 0.1 0.4 E-11 D 1 RECOIL STARTER (Relative ref. Number) Ref. L.O.N. Description No. 1 1121B9 STARTER, RECOIL •••••••••••••• 3 1121B1 REEL, RECOIL STARTER ••••••••• 4 (7) 1121B0 RATCHET, STARTER AND/OR SPRING, RATCHET ••••••••••••• 6 1121B7 SPRING, RECOIL STARTER RETURN 8 (5) 1121B2 RETAINER, SPRING ••••••••••••• 9 1121A3 GRIP, RECOIL STARTER ••••••••• 10 1121B3 ROPE, RECOIL STARTER ••••••••• F.R.T. 0.1 0.4 0.2 0.4 0.2 0.1 0.4 2 Ref. No. Reqd. QTY Part No. Description 1 28400-ZE3-W01ZB STARTER ASSY., RECOIL *NH1*...................BLACK 28400-ZE3-W01ZP *R280*..............POWER RED 2 28410-ZE3-W01ZB CASE COMP., RECOIL STARTER *NH1*...................BLACK 28410-ZE3-W01ZP *R280*..............POWER RED 3 28421-ZE3-W01 PULLEY, RECOIL STARTER •••••• 4 28422-ZE2-W01 RATCHET, STARTER •••••••••••• 5 28441-ZE2-W01 SPRING, FRICTION •••••••••••• 6 7 8 9 10 GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. Parts catalogue code 1 1 - 1 1 - -------- -------- QWA,QWA6 - -------- -------- QWA,QWA6,QZC2 1 1 1 2 1 - 1 1 1 2 1 - ------------------------------------ -------- QWA,QWA6 -------- QWA,QWA6,QZC2 -------- QWA,QWA6,QZC2 -------- QWA,QWA6,QZC2 -------- QWA,QWA6,QZC2 ------------------------------------ -------- QWA,QWA6,QZC2 -------- QWA,QWA6,QZC2 -------- QWA,QWA6,QZC2 -------- QWA,QWA6,QZC2 -------- QWA,QWA6,QZC2 28442-ZE2-W01 28443-ZE2-W01 28444-ZE2-W01 28461-ZE2-W02 28462-ZE3-W01 SPRING, STARTER RETURN •••••• SPRING, RATCHET ••••••••••••• RETAINER, SPRING •••••••••••• GRIP, STARTER ••••••••••••••• ROPE, RECOIL STARTER •••••••• 1 2 1 1 1 - 1 2 1 1 1 - 11 90004-ZE2-W01 12 94050-06070 SCREW, CENTER ••••••••••••••• NUT, FLANGE, 6MM •••••••••••• 1 3 - 1 3 - -------- -------- QWA,QWA6,QZC2 - -------- -------- QWA,QWA6,QZC2 33 2008.01.10 E E-12 D 2 FAN COVER (Relative ref. Number) Ref. L.O.N. Description No. 1 3 5 6 7 8 9 10 11 12 3101A4 1141G8 1121A6 1121A5 4141C9 4141E1 4141D9 1121C7 1121C8 1121C6 COVER, FUEL PUMP ••••••••••••• COVER, ENGINE COOLING FAN •••• PLATE, SIDE :RIGHT ••••••••••• PLATE, SIDE :LEFT •••••••••••• PROTECTOR, FAN COVER ••••••••• SHROUD, ENGINE :RIGHT •••••••• SHROUD, ENGINE :LEFT ••••••••• STAY A, RECOIL STARTER ••••••• STAY B, RECOIL STARTER ••••••• COVER, RECOIL STARTER MOUNTING 2 Ref. No. Reqd. QTY Part No. Description 1 16715-ZJ1-840 COVER, FUEL PUMP •••••••••••• 2 16722-ZN2-U10 COVER, FUEL PUMP •••••••••••• 3 19611-ZJ1-840ZA COVER, FAN *NH1*...................BLACK 19611-ZJ1-840ZC *R280*..............POWER RED 4 19611-ZJ1-850ZA COVER, FAN (RECOIL STARTER) *NH1*...................BLACK 19611-ZJ1-850ZC *R280*..............POWER RED 5 19612-ZJ1-W31 19612-ZJ1-841 PLATE, SIDE (RECOIL STARTER) (R. SIDE) PLATE, SIDE ••••••••••••••••• (R. SIDE) ,, 6 19614-ZJ1-841 PLATE, SIDE ••••••••••••••••• (L. SIDE) 7 19621-ZJ1-801ZA PROTECTOR, FAN COVER *NH1*...................BLACK 19621-ZJ1-801ZC *R280*..............POWER RED 8 19631-ZJ1-840 9 19632-ZJ1-841 10 28491-ZJ1-840 SHROUD •••••••••••••••••••••• (R. SIDE) SHROUD •••••••••••••••••••••• (L. SIDE) STAY A, RECOIL STARTER •••••• GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. Parts catalogue code 1 - 1 - 1 1 1 - -------- -------- TAE2 1 1 - 1 1 1 1 - - -------- -------- QAF,QAFN,QAF6 1 - -------- -------- QAF,QAFN,QAF6 1 1 1 - - 1 1 1 - -------- -------- QWA,QWA6,QYC4,QYF,QYF4 - -------- -------- QWA,QWA6,QYF,QYF4,QZC2,TAE2 - -------- -------- QYC4 1 - - - -------- -------- QZC2 1 - 1 1 - -------- -------- QAF,QAFN,QWA,QYC4,QYF4 1 1 1 1 1 1 1 - - 1 1 1 - -------- -------- QYC4,QYF,QYF4 - -------- -------- QYF,QYF4,TAE2 - -------- -------- QYC4 1 1 1 1 1 1 1 - 1 1 1 - -------- -------- QWA,QWA6,QZC2 34 2008.01.10 E F.R.T. 0.1 0.4 0.8 0.8 0.1 0.7 0.7 0.1 0.1 0.1 E-12 D 3 FAN COVER 2 Ref. No. Reqd. QTY Part No. Description GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. Parts catalogue code 11 28492-ZJ1-840 STAY B, RECOIL STARTER •••••• 1 - 1 - -------- -------- QWA,QWA6,QZC2 12 28496-ZJ1-840ZA COVER, RECOIL STARTER STAY *NH1*...................BLACK 1 - 1 - -------- -------- QWA,QWA6 28496-ZJ1-840ZC *R280*..............POWER RED 1 - 1 - -------- -------- QWA,QWA6,QZC2 13 30588-898-000 CLAMP, HIGH TENSION TUBE •••• 1 1 1 1 14 33713-GC2-000 COLLAR B, TAILLIGHT ••••••••• 6 6 6 6 15 90013-883-000 BOLT, FLANGE, 6X12(CT200) ••• 10 10 10 10 16 17 18 19 20 90018-ZE1-000 90042-ZJ1-840 90313-ZJ1-840 93891-05012-08 93903-35380 21 93913-25580 22 94050-06000 BOLT, FLANGE, 6X23(CT200) ••• BOLT, STUD, 6X71 •••••••••••• NUT, SQUARE, 5MM •••••••••••• SCREW-WASHER, 5X12 •••••••••• SCREW, TAPPING, 5X16 •••••••• 2 4 2 4 2 4 2 - 2 4 2 2 4 2 4 2 - -------- -------- TAE2 - -------- -------- QWA,QWA6,QZC2 SCREW, TAPPING, 5X20 •••••••• NUT, FLANGE, 6MM •••••••••••• 2 4 4 2 2 4 2 2 4 4 2 2 - -------- -------- QAF,QAFN,QAF6,QYC4,QYF,QYF4,TAE2 4 - -------- -------- QWA,QWA6,QZC2 2 23 94050-06070 NUT, FLANGE, 6MM •••••••••••• 24 95701-06008-00 BOLT, FLANGE, 6X8 ••••••••••• 35 2008.01.10 E E-14 D 4 CARBURETOR(1) (Relative ref. Number) Ref. L.O.N. Description No. 1 3111B1 GASKET SET, CARBURETOR ••••••• 2 (3) 3111E1 VALVE SET, FLOAT AND/OR FLOAT SET ••••••••••••••••••••••••• 5 3111D7 SCREW SET, PILOT ••••••••••••• 6 3111L4 SCREW SET, CARBURETOR DRAIN •• 8 3111F3 CARBURETOR ••••••••••••••••••• 14 6211C0 VALVE, CARBURETOR SOLENOID ••• 15 3111C0 INSULATOR, CARBURETOR AND/OR PACKING, INSULATOR •••••••••• 16 3111C8 PACKING, CARBURETOR •••••••••• .NOTE: Same time for two units 23 1111K5 TUBE, BREATHER ••••••••••••••• 25 (24) 3111C3 JET, MAIN •••••••••••••••••••• 2 Ref. No. 36 Reqd. QTY Part No. GXV GXV 610 610 U1 R1 Description 1 16010-ZG8-000 GASKET SET •••••••••••••••••• 16010-ZJ4-800 2 16011-KCK-910 •••••••••••••••••••••••••••• VALVE SET, FLOAT •••••••••••• 3 16013-ZV4-005 FLOAT SET ••••••••••••••••••• 4 16015-ZJ1-841 CHAMBER SET, FLOAT •••••••••• 16015-ZJ4-841 5 16016-ZJ6-831 •••••••••••••••••••••••••••• SCREW SET ••••••••••••••••••• 6 16024-124-760 SCREW SET, DRAIN •••••••••••• 7 16028-ZJ6-831 SCREW SET ••••••••••••••••••• 8 16100-ZJ4-V11 16100-ZJ4-831 16100-ZJ6-831 16100-ZJ4-832 CARBURETOR CARBURETOR CARBURETOR CARBURETOR ASSY. ASSY. ASSY. ASSY. (BG23D (BG23B (BG26B (BG23B A) A) A) B) •• •• •• •• 16100-ZJ6-832 CARBURETOR ASSY. (BG26B B) •• 9 16148-141-881 CAP, CHOKE DUST ••••••••••••• 10 16150-ZJ4-831 JET SET, #42 •••••••••••••••• GXV GXV 620 620 U1 R1 1 1 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - Serial No. Parts catalogue code -------- -------- QAF,QAFN,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- QZC2 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- QAF,QAFN,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- QZC2 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -----------------------------------1001967 -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- QZC2 1001966 QAF,QWA,QYC4,QYF4 1005586 QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- QAFN -------- QAF,QWA,QYC4,QYF4 1005587 -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 2008.01.10 E F.R.T. 0.8 0.7 0.2 0.2 0.6 0.5 0.4 0.4 0.4 0.7 E-14 Ref. No. D 5 CARBURETOR(1) Reqd. QTY Part No. Description 11 16166-ZJ4-831 16166-ZJ6-831 NOZZLE, MAIN •••••••••••••••• •••••••••••••••••••••••••••• 12 16178-548-004 O-RING, 5.8X1.9 ••••••••••••• 13 16198-ZJ1-840 TUBE, DRAIN ••••••••••••••••• 14 16200-ZJ1-841 VALVE ASSY., SOLENOID ••••••• 16200-ZJ1-842 •••••••••••••••••••••••••••• 15 16211-ZJ1-000 INSULATOR, CARBURETOR ••••••• 16 16221-ZG8-000 PACKING, CARBURETOR ••••••••• 17 90017-ZJ4-830 BOLT, STUD, 6X100 ••••••••••• 18 90658-SA0-003 CLIP, WIRE HARNESS •••••••••• 19 91402-ZJ1-841 CLIP, PURSE LOCK •••••••••••• 20 93892-04014-18 SCREW-WASHER, 4X14 •••••••••• GXV GXV 610 610 U1 R1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 - 2 2 1 1 4 - 2 2 1 1 4 - 2 2 1 1 4 2 2 1 1 4 - 2 1 1 (1) (1) 1 - 2 1 1 (1) (1) 1 - 1 - 1 21 93892-05012-18 SCREW-WASHER, 5X12 •••••••••• 2 22 95002-02080 CLIP, TUBE (B8) ••••••••••••• 1 23 95005-45540-20 TUBE, 4.5X540(95005-45001-20M) 1 24 99101-ZJ4-1020 JET, MAIN, #102 ••••••••••••• (1) 99101-ZJ4-1050 JET, MAIN, #105 ••••••••••••• (1) 99101-ZJ4-1080 JET, MAIN, #108 ••••••••••••• 1 25 99201-ZG8-1020 JET SET, MAIN, #102 ••••••••• (1) 99201-ZG8-1050 JET SET, MAIN, #105 ••••••••• (1) 99201-ZG8-1080 JET SET, MAIN, #108 ••••••••• 1 99201-ZG8-1100 JET SET, MAIN, #110 ••••••••• 99201-ZG8-1120 JET SET, MAIN, #112 ••••••••• 99201-ZG8-1150 JET SET, MAIN, #115 ••••••••• 26 16126-ZJ1-841 ARM, THROTTLE LINKAGE ••••••• GXV GXV 620 620 U1 R1 1 - Serial No. Parts catalogue code -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- QAF,QAFN,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -----------------------------------1005735 -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- QAF6,QWA6,QYC4 1005734 QAF,QWA,QYF4 1016387 QAF,QWA,QYF,QYF4 -------- QAFN -------- QAF,QWA,QYF4 1016388 -------- QAF,QWA,QYF,QYF4 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 2 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- QAF,QAFN,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 - -------2 1 - -------1 - -------- -------- -------- -------- -------- -------- -------- -------(1) - -------(1) - -------1 -------- QAF,QAFN,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- QZC2 -------- QZC2 -------- QZC2 -------- QAF,QAFN,QWA,QYC4,QYF4 -------- QAF,QAFN,QWA,QYC4,QYF4 -------- QAF,QAFN,QWA,QYC4,QYF4 -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 1 - -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 37 2008.01.10 E E-14-1 D 6 CARBURETOR(2) (Relative ref. Number) Ref. L.O.N. Description No. 1 3111M5 TUBE, CARBURETOR BREATHER •••• 3 3111B1 GASKET SET, CARBURETOR ••••••• 4 (5) 3121N1 VALVE SET, VAPOR SEPARATOR FLOAT AND/OR FLOAT SET •••••• 6 3111A3 CHAMBER SET, FLOAT AND/OR GASKET, FLOAT CHAMBER ••••••• 7 3111D7 SCREW SET, PILOT ••••••••••••• 8 3111L4 SCREW SET, CARBURETOR DRAIN •• 10 3111F3 CARBURETOR ••••••••••••••••••• 15 6211C0 VALVE, CARBURETOR SOLENOID ••• 16 3111C0 INSULATOR, CARBURETOR AND/OR PACKING, INSULATOR •••••••••• 17 3111C8 PACKING, CARBURETOR •••••••••• 18 3101J7 STAY, FUEL PUMP •••••••••••••• 19 3121D9 PACKING, AIR CLEANER ••••••••• 20 3121B4 ELBOW, AIR CLEANER ••••••••••• 28 3101F6 TUBE, FUEL ••••••••••••••••••• 30 3111C3 JET, MAIN •••••••••••••••••••• .NOTE: Same time for two units 2 38 Reqd. QTY Ref. No. Part No. Description 1 2 3 4 5 12357-ZN2-000 15772-551-000 16010-ZN1-801 16011-ZN1-801 16013-ZN1-801 TUBE, BREATHER •••••••••••••• CLIP, BREATHER TUBE ••••••••• GASKET SET •••••••••••••••••• VALVE SET, FLOAT •••••••••••• FLOAT SET ••••••••••••••••••• - - 1 1 1 1 1 - ------------------------------------ -------- TAE2 -------- TAE2 -------- TAE2 -------- TAE2 -------- TAE2 6 7 8 9 10 16015-ZN1-801 16016-ZN1-801 16024-124-760 16028-ZN1-801 16100-ZJ6-U11 CHAMBER SET, FLOAT •••••••••• SCREW SET, PILOT •••••••••••• SCREW SET, DRAIN •••••••••••• SCREW SET, THROTTLE ••••••••• CARBURETOR ASSY. (BK04A A) •• - - 1 2 1 1 1 - ------------------------------------ -------- TAE2 -------- TAE2 -------- TAE2 -------- TAE2 -------- TAE2 11 12 13 14 15 16148-141-881 16166-ZN2-801 16178-ZN1-801 16198-ZJ1-840 16200-ZN1-801 CAP, CHOKE DUST ••••••••••••• NOZZLE, MAIN •••••••••••••••• WASHER, PLAIN ••••••••••••••• TUBE, DRAIN ••••••••••••••••• VALVE ASSY., SOLENOID (KEIHIN) - - 1 2 1 1 1 - ------------------------------------ -------- TAE2 -------- TAE2 -------- TAE2 -------- TAE2 -------- TAE2 16 17 18 19 20 16211-ZJ6-U10 16221-ZN1-000 16710-ZJ6-U10 17228-ZN1-000 17410-ZN2-000 INSULATOR, CARBURETOR ••••••• PACKING, CARBURETOR ••••••••• STAY COMP., FUEL PUMP ••••••• PACKING, AIR CLEANER •••••••• ELBOW COMP., AIR CLEANER •••• - - 1 1 1 1 1 - ------------------------------------ -------- TAE2 -------- TAE2 -------- TAE2 -------- TAE2 -------- TAE2 21 22 23 24 25 90041-ZG8-000 90314-ZJ1-840 90658-SA0-003 91402-ZJ1-841 93500-04012-1H BOLT, STUD, 6X113 ••••••••••• NUT, INSERT, 6MM •••••••••••• CLIP, WIRE HARNESS •••••••••• CLIP, PURSE LOCK •••••••••••• SCREW, PAN, 4X12 •••••••••••• - - 2 2 1 1 4 - ------------------------------------ -------- TAE2 -------- TAE2 -------- TAE2 -------- TAE2 -------- TAE2 GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. 2008.01.10 Parts catalogue code E F.R.T. 0.3 0.8 0.7 0.7 0.2 0.2 0.6 0.5 0.4 0.4 0.4 0.2 0.2 0.1 0.7 E-14-1 D 7 CARBURETOR(2) 2 Ref. No. 26 27 28 29 30 Reqd. QTY Part No. Description 94050-06000 95002-02080 95005-45540-20 95701-06115-00 99101-ZH8-0820 99101-ZH8-0850 99101-ZH8-0880 NUT, FLANGE, 6MM •••••••••••• CLIP, TUBE (B8) ••••••••••••• TUBE, 4.5X540(95005-45001-20M) BOLT, FLANGE, 6X115 ••••••••• JET, MAIN, #82 •••••••••••••• JET, MAIN, #85 •••••••••••••• JET, MAIN, #88 •••••••••••••• 31 99204-ZE2-0400 JET SET, PILOT, #40 ••••••••• 32 16126-ZJ1-841 ARM, THROTTLE LINKAGE ••••••• GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. - - 2 - -------- 1 - -------- 1 - -------- 2 - -------- (2) - -------- (2) - -------- 2 - -------- - - 2 1 Parts catalogue code -------- TAE2 -------- TAE2 -------- TAE2 -------- TAE2 -------- TAE2 -------- TAE2 -------- TAE2 - -------- -------- TAE2 - -------- -------- TAE2 39 2008.01.10 E E-15 D 8 AIR CLEANER (Relative ref. Number) Ref. L.O.N. Description No. 1 3 4 6 7 8 10 3121N4 3121B8 3121C1 3121A5 3121K6 3121D9 3121B1 TUBE, AIR CLEANER BREATHER ••• ELEMENT, AIR CLEANER ••••••••• FILTER, OUTER •••••••••••••••• CASE, AIR CLEANER •••••••••••• CAP, AIR CLEANER ••••••••••••• PACKING, AIR CLEANER ••••••••• COVER, AIR CLEANER ••••••••••• 2 Ref. No. Reqd. QTY Part No. Description 1 12357-ZJ4-830 TUBE, BREATHER •••••••••••••• 2 15772-551-000 CLIP, BREATHER TUBE ••••••••• 3 17210-ZJ1-842 ELEMENT COMP., AIR CLEANER •• 4 17218-ZJ1-840 FILTER, OUTER ••••••••••••••• 5 17219-ZJ1-840 CLIP, AIR CLEANER ••••••••••• 6 17220-ZJ4-830 17220-Z6E-000 CASE COMP., AIR CLEANER ••••• •••••••••••••••••••••••••••• 7 17223-ZJ4-830 CAP, AIR CLEANER •••••••••••• 8 17228-ZG8-003 PACKING, AIR CLEANER •••••••• 9 17229-ZN1-000 10 17230-ZJ1-840 SEAL, AIR CLEANER CASE •••••• COVER ASSY., AIR CLEANER •••• 11 17233-ZJ1-840 SEAL, AIR CLEANER COVER ••••• 12 17238-ZJ4-830 13 17418-ZN1-000 14 90003-ZJ1-840 COLLAR A, AIR CLEANER ••••••• JOINT B, CONNECTING TUBE •••• BOLT, SPECIAL, 5MM •••••••••• GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. Parts catalogue code 1 1 1 1 4 - 1 1 1 1 4 - 1 1 1 1 4 1 1 1 1 4 - 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 2 2 - 1 2 2 - 1 2 1 2 1 - -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 2 - -------- -------- TAE2 2 - -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4,QZC2 -------- -------- QAFN -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- TAE2 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 40 2008.01.10 E F.R.T. 0.2 0.1 0.1 0.2 0.2 0.2 0.1 E-15 D 9 AIR CLEANER 2 Ref. No. Reqd. QTY Part No. 15 94050-06000 Description GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. Parts catalogue code NUT, FLANGE, 6MM •••••••••••• 2 - 2 - 2 2 - -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 16 95701-06028-00 BOLT, FLANGE, 6X28 •••••••••• 18 90634-ZL8-H00 CAP, SEALING •••••••••••••••• 1 1 - 1 1 2 - - -------- -------- TAE2 - -------- -------- QAFN 1 - -------- -------- QAFN 1 19 95002-02100 CLIP, TUBE (B10) •••••••••••• 41 2008.01.10 E E-16 D10 MUFFLER (Relative ref. Number) Ref. L.O.N. Description No. 1 2 3 4 3131N0 3131C5 3131D6 3131D3 PROTECTOR, EXHAUST PIPE •••••• MUFFLER, EXHAUST ••••••••••••• PROTECTOR, EXHAUST MUFFLER ••• PROTECTOR, EXHAUST MUFFLER :REAR ••••••••••••••••••••••• 5 3131C9 PIPE, EXHAUST •••••••••••••••• 6 3131E1 STAY, MUFFLER •••••••••••••••• 7 3131A1 ARRESTER, SPARK •••••••••••••• 2 Ref. No. Reqd. QTY Part No. Description 1 18205-ZJ4-830 PROTECTOR COMP., EX. PIPE ••• 2 3 4 5 18310-ZJ4-831 18321-ZJ1-841 18325-ZJ4-831 18330-ZJ4-831 MUFFLER COMP. ••••••••••••••• PROTECTOR, MUFFLER (SIDE-L) • PROTECTOR, RR. MUFFLER •••••• PIPE COMP., EX. ••••••••••••• 6 7 8 9 18338-ZJ4-831 18355-ZJ1-801 18396-ZJ1-003 18431-ZJ1-801 STAY, MUFFLER ••••••••••••••• ARRESTER, SPARK ••••••••••••• BAND ASSY. •••••••••••••••••• DEFLECTOR, MUFFLER •••••••••• 10 90009-ZJ1-801 SCREW, (NELSON) ••••••••••••• 11 93903-34110 SCREW, TAPPING, 4X8 ••••••••• 12 95701-06008-00 BOLT, FLANGE, 6X8 ••••••••••• 13 95701-06012-00 BOLT, FLANGE, 6X12 •••••••••• 14 95701-08016-00 BOLT, FLANGE, 8X16 •••••••••• 15 95701-08080-00 BOLT, FLANGE, 8X80 •••••••••• GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. Parts catalogue code 1 (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) 1 (1) (1) (1) (1) (1) - -------- -------- QWA,QWA6 - -------- -------- QAF,QAFN,QAF6,QYC4,QYF,QYF4,TAE2 (1) (1) (1) (1) (1) (1) (1) (1) (1) (4) (1) (1) (1) (1) (4) (1) (1) (1) (1) (4) (1) (1) (1) - -------- -------- QAF,QAFN,QWA,QYC4,QYF4 (1) (4) (4) (7) (3) 2 (2) (2) (4) (7) (3) (2) (2) (4) (7) (3) 2 (2) (2) - -------- -------- QAF,QAFN,QWA,QYC4,QYF4 (4) (7) (3) - -------- -------- QWA,QWA6 - -------- -------- QAF,QAFN,QAF6,QYC4,QYF,QYF4,TAE2 (2) (2) 42 2008.01.10 E F.R.T. 0.4 0.3 0.1 0.3 0.4 0.4 0.2 E-18 D11 FUEL PUMP (Relative ref. Number) Ref. L.O.N. Description No. 1 3101H9 PUMP, FUEL ••••••••••••••••••• 2 3101T8 STAY, FUEL PUMP(A) ••••••••••• 3 3101K7 TUBE, FUEL PUMP •••••••••••••• 5 (26) 3101F7 TUBE B, FUEL ••••••••••••••••• 6 3101E5 TUBE, DIAPHRAGM •••••••••••••• 7 3101H8 STRAINER, FUEL ••••••••••••••• F.R.T. 0.3 0.3 0.3 0.2 0.5 0.2 2 Ref. No. Reqd. QTY Part No. Description 1 16700-ZL8-013 2 16711-ZJ1-840 PUMP ASSY., FUEL •••••••••••• STAY, FUEL PUMP ••••••••••••• 3 16850-ZJ1-840 TUBE COMP. A, FUEL •••••••••• 16850-Z6C-841 TUBE COMP. A, FUEL (FKM) •••• 4 16850-ZN2-U10 16850-Z6H-U10 5 16852-ZJ1-840 TUBE COMP., FUEL •••••••••••• TUBE COMP., FUEL (FKM) •••••• TUBE B, FUEL •••••••••••••••• 16852-ZN2-U10 16852-Z6C-841 •••••••••••••••••••••••••••• TUBE B, FUEL (FKM) •••••••••• 16852-Z6F-U11 •••••••••••••••••••••••••••• 6 16882-ZJ1-840 7 16910-ZE8-015 8 19111-MF5-000 TUBE, DIAPHRAGM ••••••••••••• STRAINER COMP., FUEL •••••••• GROMMET, RESERVE TANK ••••••• 9 32660-MJ6-710 10 90014-952-000 CLAMPER, CORD ••••••••••••••• BOLT, FLANGE, 6X14(CT200) ••• 11 90617-SA0-003 12 91601-ZJ1-840 CLIP, WIRE HARNESS •••••••••• GROMMET, PUMP STAY •••••••••• GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. Parts catalogue code 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 - -------- -------- TAE2 1 - -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 1 1 - 1 1 - 1 1 1 1 - -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 ----------------------------1001199 -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 1001198 QAF,QWA,QYC4,QYF4,QZC2 1003443 QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- QAFN -------- QAF,QWA,QYC4,QYF4,QZC2 1003444 -------1003444 ---------------------1001199 1003444 1003444 -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 1003443 TAE2 -------- TAE2 1001198 QAF,QWA,QYC4,QYF4,QZC2 1003443 QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 1003443 TAE2 1005990 QAF,QWA,QYC4,QYF4,QZC2 1016847 QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- TAE2 2008.01.10 E 43 E-18 D12 FUEL PUMP 2 Ref. No. Reqd. QTY Part No. Description 13 93894-06016-00 SCREW-WASHER, 6X16 •••••••••• 14 95002-02080 CLIP, TUBE (B8) ••••••••••••• 15 95002-02100 CLIP, TUBE (B10) •••••••••••• 16 95002-50000 CLIP, TUBE (C9) ••••••••••••• 95002-02080 CLIP, TUBE (B8) ••••••••••••• 17 95002-70000 CLIP, TUBE (C11) •••••••••••• 18 95003-25015-20 TUBE, VINYL, 9X11X150 (95003-25001-10M) 19 95002-40800-08 CLAMP, TUBE (D8) •••••••••••• 20 95002-40800-08 CLAMP, TUBE (D8) •••••••••••• 21 95002-40850-08 CLAMP, TUBE (D8.5) •••••••••• 44 GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. Parts catalogue code 2 2 2 - 2 - 2 1 2 2 2 - 1 1 1 - 1 - 1 1 1 1 - 1 1 1 1 1 - 1 1 1 - 1 1 1 1 - -------- -------- QAFN - 1001199 -------- QAF,QWA,QYC4,QYF4,QZC2 1 - 1003444 - -------- -------- QAFN - 1001199 -------- QAF,QWA,QYC4,QYF4,QZC2 1 - 1003444 -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 1 1 - 1 - 1 - -------- -------- QAFN - 1001199 -------- QAF,QWA,QYC4,QYF4,QZC2 1 - 1003444 --------------------------------------------------------1000865 1001198 QAF,QWA,QYC4,QYF4,QZC2 1003443 TAE2 1003443 QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 1001198 QAF,QWA,QYC4,QYF4,QZC2 1003443 1000864 QAF,QWA,QYC4,QYF4,QZC2 1003290 -------- QAFN -------- QAF,QWA,QYC4,QYF4,QZC2 1003291 -------- 1003443 TAE2 2008.01.10 E E-18 D13 FUEL PUMP 2 Ref. No. Reqd. QTY Part No. Description 22 95002-40850-08 CLAMP, TUBE (D8.5) •••••••••• 23 95002-41000-08 CLAMP, TUBE (D10) ••••••••••• 24 95002-41050-08 CLAMP, TUBE (D10.5) ••••••••• 25 95002-02100 CLIP, TUBE (B10) •••••••••••• 26 16855-Z6C-841 TUBE COMP. B, FUEL (FKM) •••• GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. Parts catalogue code 1 1 1 1 1 1 1 1 1 - -------- -------- QAFN - 1001199 -------- QAF,QWA,QYC4,QYF4,QZC2 1 - 1003444 -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 - 1003444 -------- TAE2 - 1003444 -------- TAE2 1 1 1 - 1 - 1 - -------- -------- QAFN - 1005991 -------- QAF,QWA,QYC4,QYF4,QZC2 1 - 1016848 -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 45 2008.01.10 E E-19 D14 FLYWHEEL (Relative ref. Number) Ref. L.O.N. Description No. 1 3 4 5 1141G7 1121A9 6201A5 1121B6 FAN, ENGINE COOLING •••••••••• PULLEY, RECOIL STARTER ••••••• GRID, SCREEN ••••••••••••••••• SPACER, STARTER PULLEY MOUNTING •••••••••••••••••••• 6 6201A6 HOLDER, SCREEN GRID •••••••••• 7 (8) 2161B5 FLYWHEEL ••••••••••••••••••••• 2 Ref. No. Reqd. QTY Part No. Description 1 19511-ZJ1-000 2 19513-ZJ1-000 FAN, COOLING •••••••••••••••• PLATE, COOLING FAN SETTING •• 3 28451-ZJ1-801 4 28452-ZJ1-801 5 28453-ZJ1-801 PULLEY, STARTER ••••••••••••• GRID, SCREEN •••••••••••••••• SPACER, STARTER PULLEY MOUNTING 6 28454-ZJ1-801 7 31110-ZJ1-840 HOLDER, SCREEN GRID ••••••••• FLYWHEEL COMP. •••••••••••••• 31110-ZJ1-860 8 31110-ZJ1-850 9 90013-ZJ1-800 10 90201-ZG3-000 11 12 13 14 90401-ZG3-000 90741-ZE2-000 95701-06012-00 95701-08016-00 GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. Parts catalogue code 1 1 1 1 1 1 - 1 1 1 1 1 - -------- -------- QAF,QAFN,QAF6 1 - -------- -------- QWA,QWA6,QZC2 - -------- -------- QWA,QWA6,QYC4,QYF,QYF4,QZC2,TAE2 1 - 1 - -------- -------- QWA,QWA6,QZC2 •••••••••••••••••••••••••••• FLYWHEEL COMP. •••••••••••••• BOLT, UBS, 12X28 •••••••••••• NUT, FLANGE, 20MM ••••••••••• 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 WASHER, 20MM •••••••••••••••• KEY, SPECIAL WOODRUFF, 25X18 BOLT, FLANGE, 6X12 •••••••••• BOLT, FLANGE, 8X16 •••••••••• 1 1 3 3 1 1 3 1 1 3 3 1 1 - -------- -------- QYC4,QYF,QYF4,TAE2 3 -------- -------- QYC4,QYF,QYF4,TAE2 -------- -------- QAF,QAFN,QAF6,QYC4,QYF,QYF4,TAE2 -------- -------- QZC2 -------- -------- QWA,QWA6 -------- -------- QWA,QWA6,QZC2 46 2008.01.10 E F.R.T. 0.5 0.4 0.4 0.5 0.5 0.7 E-20 D15 IGNITION COIL (Relative ref. Number) Ref. L.O.N. Description No. 1 6141A4 COIL, IGNITION :RIGHT •••••••• 3 6141A3 COIL, IGNITION :LEFT ••••••••• 4 6141C3 TERMINAL, HIGH TENSION :LEFT • 6141C4 TERMINAL, HIGH TENSION :RIGHT 5 (8,15) 6131B7 RECTIFIER, REGULATOR ••••••••• 7 (6) 6131C3 COIL, CHARGE ••••••••••••••••• 9 614106 DIODE, ENGINE STOP ••••••••••• 10 6111D3 HARNESS, SUB WIRE •••••••••••• F.R.T. 0.5 0.5 0.1 0.1 0.2 0.8 0.6 0.2 2 Ref. No. Reqd. QTY Part No. 1 30500-ZJ1-844 30500-ZJ1-845 2 30518-ZJ1-000 3 30550-ZJ1-844 30550-ZJ1-845 4 30700-ZJ1-841 5 31620-ZG5-013 Description COIL ASSY., IGNITION •••••••• (R. SIDE) ,, •••••••••••••••••••••••••••• (R. SIDE) ,, ,, ,, GROMMET, HIGH TENSION CORD •• COIL ASSY., IGNITION •••••••• (L. SIDE) ,, •••••••••••••••••••••••••••• (L. SIDE) ,, ,, ,, CAP ASSY., NOISE SUPPRESSOR • RECTIFIER ASSY., REGULATOR (20A) 31620-ZG5-023 •••••••••••••••••••••••••••• 31620-ZG5-033 •••••••••••••••••••••••••••• GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. Parts catalogue code 1 - - 1 - -------- 1004516 QAF,QWA,QYC4,QYF4,QZC2 - -------- 1014424 1 1 2 1 2 1 2 - -------- -------- QAFN - 1004517 -------- QAF,QWA,QYC4,QYF4,QZC2 1 - 1014425 2 1 - - 1 - -------- 1004516 QAF,QWA,QYC4,QYF4,QZC2 - -------- 1014424 1 1 2 1 2 1 2 - -------- -------- QAFN - 1004517 -------- QAF,QWA,QYC4,QYF4,QZC2 1 - 1014425 2 1 1 1 1 - 1 - 1 1 1 1 - -------- 1004404 QAF,QYF4 - -------- 1013037 QAF,QAF6,QYF,QYF4,TAE2 - 1004405 1006022 QAF,QYF4 - 1013038 -------- QAF6 - 1013038 1016991 QAF,QYF,QYF4,TAE2 - -------- -------- QAFN - 1006023 -------- QAF,QYF4 1 - 1016992 -------- QAF,QYF,QYF4,TAE2 47 2008.01.10 E E-20 D16 IGNITION COIL 2 Ref. No. Reqd. QTY Part No. Description 6 31630-ZJ1-003 7 31630-ZJ1-801 COIL ASSY., CHARGE (12V/3A) • COIL ASSY., CHARGE (12V/20A) 31630-ZJ1-802 •••••••••••••••••••••••••••• 8 31710-ZJ1-812 9 31740-ZJ1-861 RECTIFIER ASSY. (10A) ••••••• DIODE ASSY., ENGINE STOP •••• 31740-ZJ1-862 •••••••••••••••••••••••••••• 10 32105-ZJ1-800 HARNESS ASSY., SUB WIRE ••••• 11 63312-ZA7-000 12 90014-ZE6-000 13 90031-ZE1-000 GROMMET, TOOL ••••••••••••••• BOLT, FLANGE, 6X35(CT200) ••• BOLT, FLANGE, 6X32 •••••••••• 14 95701-06008-00 BOLT, FLANGE, 6X8 ••••••••••• 15 31750-Z0A-831 RECTIFIER ASSY., REGULATOR •• GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 2 2 8 1 1 1 8 1 - 1 2 2 8 1 1 1 8 1 - Serial No. Parts catalogue code ----------------------------1004517 -------- QWA,QWA6 1004516 QAF,QYC4,QYF4,QZC2 1014424 QAF,QAF6,QYC4,QYF,QYF4,TAE2 -------- QAFN -------- QAF,QYC4,QYF4,QZC2 1014425 -----------------------------------1004901 -------- QAF,QAF6,QYC4,QYF,QYF4,TAE2 -------- QWA,QWA6 -------- QAF6,QWA6,QYC4 1004900 QAF,QWA,QYF4,QZC2 1015535 QAF,QWA,QYF,QYF4,TAE2 -------- QAFN -------- QAF,QWA,QYF4,QZC2 1015536 -------- QAF,QWA,QYF,QYF4,TAE2 -------- -------- QAF,QAFN,QAF6,QYF,QYF4 -------- -------- QWA,QWA6 -------- -------- QWA,QWA6 -------- -------- QAF,QAFN,QAF6,QYC4,QYF,QYF4,QZC2,TAE2 -------- -------- QYC4 48 2008.01.10 E E-21 E 1 STARTER MOTOR (Relative ref. Number) Ref. L.O.N. Description No. 3 4 5 6 7 8 12 15 6121D5 6121B7 6121C9 6121A0 6121B0 6121A9 6121D1 6121B6 MOTOR, STARTER ••••••••••••••• LEVER, PINION DRIVE •••••••••• SWITCH, STARTER MAGNETIC ••••• ARMATURE, STARTER •••••••••••• CLUTCH, OVERRUNNING •••••••••• BRUSH, STARTER ••••••••••••••• YOKE, STARTER •••••••••••••••• HOLDER, STARTER BRUSH •••••••• F.R.T. 0.3 0.3 0.3 0.6 0.5 0.6 0.6 0.5 2 Ref. No. Reqd. QTY Part No. Description 1 30201-PH9-004 RING, SNAP (DENSO) •••••••••• 2 30202-PZ1-003 COLLAR SET, CLUTCH STOP ••••• 3 31200-ZJ4-831 MOTOR ASSY., STARTER •••••••• 31200-ZJ4-832 •••••••••••••••••••••••••••• 4 31203-PH9-004 LEVER, PINION DRIVE ••••••••• 5 31204-ZJ1-H01 SWITCH ASSY., MAGNET •••••••• 31204-ZJ1-H02 •••••••••••••••••••••••••••• 6 31206-ZG4-801 ARMATURE COMP. •••••••••••••• 7 31207-ZJ4-831 CLUTCH COMP., OVERRUNNING ••• 8 31211-PH9-004 BRUSH ••••••••••••••••••••••• 9 31212-PH9-004 SPRING, BRUSH ••••••••••••••• 10 31213-679-004 COVER ••••••••••••••••••••••• GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 4 4 1 - 1 1 4 4 1 1 1 4 4 1 1 1 4 4 1 Serial No. Parts catalogue code -------- -------- QAF,QAFN,QWA,QYC4,QYF4 -------- -------- QAF,QAFN,QWA,QYC4,QYF4 ---------------------1006023 1006022 QAF,QWA,QYC4,QYF4 1016951 -------- QAFN -------- QAF,QWA,QYC4,QYF4 1016952 -------- -------- QAF,QAFN,QWA,QYC4,QYF4 ---------------------1006023 1006022 QAF,QWA,QYC4,QYF4 1016951 -------- QAFN -------- QAF,QWA,QYC4,QYF4 1016952 -------- -------- QAF,QAFN,QWA,QYC4,QYF4 -------- -------- QAF,QAFN,QWA,QYC4,QYF4 -------- -------- QAF,QAFN,QWA,QYC4,QYF4 -------- -------- QAF,QAFN,QWA,QYC4,QYF4 -------- -------- QAF,QAFN,QWA,QYC4,QYF4 2008.01.10 49 E E-21 E 2 STARTER MOTOR 2 Ref. No. Reqd. QTY Part No. Description 11 31214-PH9-004 BOLT, THROUGH ••••••••••••••• 12 31218-P64-N01 YOKE COMP. •••••••••••••••••• 13 31220-PH9-004 NUT, HEX., 8MM •••••••••••••• 14 31223-PA0-006 NUT, HEX. ••••••••••••••••••• 15 31231-PH9-004 HOLDER, BRUSH ••••••••••••••• 16 31233-PH9-004 INSULATOR, BRUSH HOLDER ••••• 17 31234-ZJ1-H01 COVER, TERMINAL ••••••••••••• 31234-ZJ1-H02 •••••••••••••••••••••••••••• 18 91002-ZG4-801 BEARING A ••••••••••••••••••• 19 94001-08200-0S NUT, HEX., 8MM •••••••••••••• 50 20 94111-08000 WASHER, SPRING, 8MM ••••••••• 21 94301-10120 DOWEL PIN, 10X12 •••••••••••• 22 95701-08110-00 BOLT, FLANGE, 8X110 ••••••••• GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. Parts catalogue code 2 1 1 2 1 - 2 1 1 2 1 2 1 1 2 1 2 1 1 2 1 -------- -------- QAF,QAFN,QWA,QYC4,QYF4 1 1 1 1 2 1 1 - 1 1 2 1 1 1 1 1 2 1 1 1 1 2 1 1 2 2 - 2 2 2 2 - -------- -------- QAF,QAFN,QWA,QYC4,QYF4 2 - -------- -------- QAF,QAFN,QWA,QYC4,QYF4 2 -------- -------- QAF,QAFN,QWA,QYC4,QYF4 -------- -------- QAF,QAFN,QWA,QYC4,QYF4 -------- -------- QAF,QAFN,QWA,QYC4,QYF4 -------- -------- QAF,QAFN,QWA,QYC4,QYF4 -------- -------- QAF,QAFN,QWA,QYC4,QYF4 ---------------------1006023 1006022 QAF,QWA,QYC4,QYF4 1016951 -------- QAFN -------- QAF,QWA,QYC4,QYF4 1016952 -------- -------- QAF,QAFN,QWA,QYC4,QYF4 -------- -------- QAF,QAFN,QWA,QYC4,QYF4 -------- -------- QAF,QAFN,QWA,QYC4,QYF4 2008.01.10 E E-22 E 3 CONTROL (Relative ref. Number) Ref. L.O.N. Description No. 3 4 5 6 7 8 11 13 1161A5 1161C1 1161A0 1161B1 1161C5 1161C2 1161B7 8101R5 (2) CONTROL, THROTTLE/GOVERNOR ••• SPRING, STARTER •••••••••••••• ARM, GOVERNOR •••••••••••••••• ROD, GOVERNOR •••••••••••••••• SPRING, GOVERNOR ••••••••••••• SPRING, THROTTLE RETURN •••••• SPRING, CABLE RETURN ••••••••• ROD, GOVERNOR CHOKE CONTROL •• F.R.T. 0.4 0.1 0.3 0.3 0.1 0.2 0.1 0.2 2 Ref. No. Reqd. QTY Part No. Description 1 16263-883-W10 2 16500-ZJ1-840 JOINT, ROD •••••••••••••••••• CONTROL ASSY. ••••••••••••••• 16500-ZJ4-830 3 16500-ZN2-U10 4 16534-ZJ1-840 •••••••••••••••••••••••••••• CONTROL ASSY. ••••••••••••••• SPRING, STARTER ••••••••••••• 16534-ZN1-000 5 16551-ZJ1-840 •••••••••••••••••••••••••••• ARM, GOVERNOR ••••••••••••••• 6 16555-ZJ4-830 ROD, GOVERNOR ••••••••••••••• 16555-ZN2-000 7 16561-ZJ4-830 •••••••••••••••••••••••••••• SPRING, GOVERNOR •••••••••••• 16561-ZJ1-R50 8 16562-ZJ4-830 •••••••••••••••••••••••••••• SPRING, THROTTLE RETURN ••••• 16562-ZN2-010 9 16576-891-000 10 16584-883-300 •••••••••••••••••••••••••••• HOLDER, CABLE ••••••••••••••• SPRING, CONTROL ADJUSTING ••• 11 16592-ZJ1-000 12 16599-ZG1-M10 13 16611-ZJ4-830 SPRING, CABLE RETURN •••••••• COLLAR, STOPPER ••••••••••••• ROD, CHOKE CONTROL •••••••••• 16611-ZN2-000 •••••••••••••••••••••••••••• GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. Parts catalogue code 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 - 1 1 1 2 2 - 1 1 1 1 1 1 2 2 3 1 1 1 2 2 - 2 1 1 - 2 1 - 2 1 1 1 2 - -------- -------- QYC4,QYF4 1 - -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 - -------- -------- TAE2 -------- -------- QAF,QAFN,QAF6,QWA,QWA6,QYF,QZC2 -------- -------- QYC4,QYF4 -------- -------- TAE2 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- TAE2 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- TAE2 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- TAE2 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- TAE2 -------- -------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 -------- -------- TAE2 2008.01.10 E 51 E-22 E 4 CONTROL 2 Ref. No. Reqd. QTY Part No. Description GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. Parts catalogue code 14 90014-952-000 15 90015-ZE3-790 BOLT, FLANGE, 6X14(CT200) ••• BOLT, GOVERNOR ARM •••••••••• 2 1 2 1 2 1 2 1 16 17 18 19 SCREW, RECESSED, 5X28(BLACK) BOLT, RECESSED, 5X16 •••••••• BOLT, RECESSED, 5X25 •••••••• SCREW, PAN, 5X25 •••••••••••• 1 2 1 1 1 2 1 1 1 1 2 1 1 2 1 - -------- -------- QYC4,QYF4 2 1 - -------- -------- QAF,QAFN,QAF6,QWA,QWA6,QYF,QZC2 1 - -------- -------- TAE2 1 90016-ZJ4-U00 92301-05016-0A 92301-05025-0A 93500-05025-0A 93500-05035-0A SCREW, PAN, 5X35 •••••••••••• 20 94050-06000 NUT, FLANGE, 6MM •••••••••••• 52 2008.01.10 E E-28 E 5 LABEL (Relative ref. Number) Ref. L.O.N. Description No. F.R.T. NO INFORMATION ••••••••••••••• 2 Ref. No. Reqd. QTY Part No. 1 87101-ZJ0-831 2 87101-ZJ1-841 3 87152-ZJ4-010 87152-ZJ6-010 4 87516-ZH7-000 87516-ZH7-810 5 87101-Z6E-000 6 87101-Z6F-000 Description GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 EMBLEM (18.0) ••••••••••••••• 1 - - MARK, EMBLEM (20.0) ••••••••• - - 1 LABEL, SPECIFICATION (GXV610) 1 - - LABEL, SPECIFICATION (GXV620) - - 1 MARK, OPERATOR CAUTION (ENGLISH)(MADE IN JAPAN) 1 - 1 MARK, OPERATOR CAUTION (PICTOGRAPH)(MADE IN JAPAN) (1) - (1) MARK, EMBLEM (GXV610) ••••••• 1 - - 1 - - - 1 - MARK, EMBLEM (GXV620) ••••••• - - 1 - 1 Serial No. Parts catalogue code -------- 1004516 QAF,QWA,QYC4,QYF4,QZC2 -------- 1014424 -------- -------- QAF,QWA,QYC4,QYF4,QZC2 -------- -------- QAF6,QWA,QWA6,QYC4,QYF,QYF4,TAE2 -------- -------- QAF6,QWA,QWA6,QYC4,QYF,QYF4,TAE2 -------- -------- QAFN 1004517 -------- QAF,QWA,QYC4,QYF4,QZC2 1014425 53 2008.01.10 E E-29 E 6 TOOL (Relative ref. Number) Ref. L.O.N. Description No. NO INFORMATION ••••••••••••••• 2 Ref. No. Reqd. QTY Part No. Description 1 89000-ZE1-000 TOOL KIT •••••••••••••••••••• 2 89218-ZE1-000 WRENCH COMP., SPARK PLUG •••• 3 89219-805-000 HANDLE, BOX WRENCH •••••••••• 4 99001-10120 SPANNER, 10X12 •••••••••••••• 5 99001-14170 SPANNER, 14X17 •••••••••••••• 6 99008-02300 BAG, TOOL, 230MM •••••••••••• GXV GXV 610 610 U1 R1 (1) 1 (1) (1) (1) (1) - (1) (1) (1) (1) (1) GXV GXV 620 620 U1 R1 (1) 1 (1) (1) (1) (1) Serial No. - -------(1) - -------- -------(1) - -------(1) - -------(1) - -------(1) Parts catalogue code -------- QAF,QAFN,QWA,QYC4,QYF4 -------- QYC4,QYF4 -------- QAF,QAFN,QAF6,QWA,QWA6,QYF,TAE2 -------- QAF,QAFN,QWA,QYC4,QYF4 -------- QAF,QAFN,QWA,QYC4,QYF4 -------- QAF,QAFN,QWA,QYC4,QYF4 (1) - - - -------- -------- QAF,QAFN,QWA,QYC4,QYF4 - (1) (1) (1) 54 2008.01.10 E F.R.T. E-40 E 7 OTHER PARTS (Relative ref. Number) Ref. L.O.N. Description No. F.R.T. NO INFORMATION ••••••••••••••• 2 Ref. No. Reqd. QTY Part No. Description 1 31750-769-751 4 87516-ZH7-000 RECTIFIER ASSY., REGULATOR •• MARK, OPERATOR CAUTION (ENGLISH)(MADE IN JAPAN) 87516-ZH7-800 MARK, OPERATOR CAUTION (FRENCH)(MADE IN JAPAN) KEY, 6.3X6.3X43 ••••••••••••• BAND, AIR CLEANER CONNECTING TUBE (66) MARK, OPERATOR CAUTION (PICTOGRAPH)(MADE IN JAPAN) 7 90745-ZE2-600 8 95018-66250 9 87516-ZH7-810 GXV GXV 610 610 U1 R1 GXV GXV 620 620 U1 R1 Serial No. Parts catalogue code 1 - - - -------- -------- QZC2 1 - 1 1 - - -------- -------- QAF,QAFN,QZC2 1 1 - 1 - 1 2 1 - -------- -------- TAE2 - - 1 - -------- -------- TAE2 1 - 1 1 - - -------- -------- QAF,QAFN,QZC2 1 55 2008.01.10 E PART NO. INDEX Part Number Address Page Ref. 11000 11300-ZJ4-831 11300-ZJ4-832 11381-ZJ1-840 11911-ZJ1-840 C5 C5 C5 C1 21 21 21 17 1 1 2 1 C3 C3 C1 C1 C11 C1 C1 C1 C1 C1 C3 D8 D6 C3 C3 C1 19 19 17 17 27 17 17 17 17 17 19 40 38 19 19 17 1 1 2 3 1 4 5 6 7 8 2 1 1 3 4 9 C9 C9 C9 C9 C9 C9 C9 C9 C10 C10 C10 C10 C10 C10 C10 C10 C10 C10 C8 C8 25 25 25 25 25 25 25 25 26 26 26 26 26 26 26 26 26 26 24 24 C11 C11 C11 C11 C11 C11 C11 C11 27 27 27 27 27 27 27 27 12000 12000-ZJ4-405 12000-ZJ4-415 12204-ZE2-306 12205-ZJ1-405 12209-ZE8-003 12210-ZJ1-406 12216-ZE2-300 12220-ZJ1-405 12251-ZJ1-841 12311-ZJ1-840 12356-ZJ1-000 12357-ZJ4-830 12357-ZN2-000 12358-ZJ1-000 12372-ZE2-300 12391-ZE2-020 13000 13010-Z5H-004 13010-ZJ1-841 13011-Z5H-004 13011-ZJ1-841 13012-Z5H-004 13012-ZJ1-841 13013-Z5H-004 13013-ZJ1-841 13101-ZJ1-840 13101-ZJ1-841 13102-ZJ1-840 13102-ZJ1-841 13103-ZJ1-840 13103-ZJ1-841 13104-ZJ1-840 13104-ZJ1-841 13111-ZJ1-840 13200-ZJ1-841 13310-ZJ4-830 13310-ZJ6-U10 3 14000 56 14100-ZJ1-842 14410-ZJ1-840 14431-ZE2-010 14451-ZE1-013 14568-ZJ1-841 14711-ZE3-000 14721-ZE3-000 14730-ZJ1-841 Part Number 14730-ZJ1-842 14751-ZE2-003 14760-ZJ1-840 14764-ZJ1-840 14771-ZE2-000 14773-ZE2-000 14775-ZE2-010 14781-ZE2-000 14791-ZE9-010 Address Page Ref. C11 C11 C11 C11 C11 C11 C11 C11 C11 27 27 27 27 27 27 27 27 27 9 10 11 12 13 14 15 16 17 C5 C5 C5 C5 C5 C5 C5 C5 C5 C5 C6 C5 C6 C6 C6 C6 D6 D8 21 21 21 21 21 21 21 21 21 21 22 21 22 22 22 22 38 40 3 3 4 5 6 7 8 8 8 9 11 10 12 13 14 15 2 2 D4 D4 D6 D4 D6 D6 D4 D4 D4 D6 D4 D6 D4 D6 D4 D6 D4 D4 D4 D4 D4 D6 D5 D7 D4 D6 36 36 38 36 38 38 36 36 36 38 36 38 36 38 36 38 36 36 36 36 36 38 37 39 36 38 1 1 3 2 4 5 3 4 4 6 5 7 6 8 7 9 8 8 8 8 8 10 26 32 9 11 15000 15120-ZJ1-000 15120-ZJ1-010 15124-ZJ1-003 15232-ZJ1-000 15334-ZJ4-000 15339-ZJ4-000 15400-PFB-004 15400-PFB-014 15400-ZJ1-004 15427-ZG8-000 15558-772-010 15558-ZJ1-003 15600-ZJ4-000 15625-ZE8-000 15630-ZE8-000 15637-ZJ4-830 1 15772-551-000 1 1 16000 1 1 1 16010-ZG8-000 1 16010-ZJ4-800 1 16010-ZN1-801 2 16011-KCK-910 2 16011-ZN1-801 2 16013-ZN1-801 2 16013-ZV4-005 2 16015-ZJ1-841 2 16015-ZJ4-841 2 16015-ZN1-801 2 16016-ZJ6-831 3 16016-ZN1-801 4 16024-124-760 1 2 16028-ZJ6-831 16028-ZN1-801 16100-ZJ4-831 16100-ZJ4-832 2 16100-ZJ4-V11 3 16100-ZJ6-831 4 16100-ZJ6-832 5 16100-ZJ6-U11 6 16126-ZJ1-841 7 8 16148-141-881 9 Part Number 16150-ZJ4-831 16166-ZJ4-831 16166-ZJ6-831 16166-ZN2-801 16178-548-004 16178-ZN1-801 16198-ZJ1-840 16200-ZJ1-841 16200-ZJ1-842 16200-ZN1-801 16211-ZJ1-000 16211-ZJ6-U10 16221-ZG8-000 16221-ZN1-000 16263-883-W10 16500-ZJ1-840 16500-ZJ4-830 16500-ZN2-U10 16510-ZJ1-840 16511-ZJ1-840 16512-ZJ1-840 16513-ZE2-000 16531-Z0A-000 16534-ZJ1-840 16534-ZN1-000 16541-ZJ1-840 16551-ZJ1-840 16555-ZJ4-830 16555-ZN2-000 16561-ZJ1-R50 16561-ZJ4-830 16562-ZJ4-830 16562-ZN2-010 16576-891-000 16584-883-300 16592-ZJ1-000 16599-ZG1-M10 16611-ZJ4-830 16611-ZN2-000 16700-ZL8-013 16710-ZJ6-U10 16711-ZJ1-840 16715-ZJ1-840 16722-ZN2-U10 16850-Z6C-841 16850-Z6H-U10 16850-ZJ1-840 16850-ZN2-U10 16852-Z6C-841 16852-Z6F-U11 16852-ZJ1-840 16852-ZN2-U10 16855-Z6C-841 16882-ZJ1-840 16910-ZE8-015 Address Page Ref. D4 D5 D5 D6 D5 D6 D5 D6 D5 D5 D6 D5 D6 D5 D6 E3 E3 E3 E3 C6 C6 C6 C6 C6 E3 E3 C3 E3 E3 E3 E3 E3 E3 E3 E3 E3 E3 E3 E3 E3 D11 D6 D11 D2 D2 D11 D11 D11 D11 D11 D11 D11 D11 D13 D11 D11 2008.01.10 36 37 37 38 37 38 37 38 37 37 38 37 38 37 38 51 51 51 51 22 22 22 22 22 51 51 19 51 51 51 51 51 51 51 51 51 51 51 51 51 43 38 43 34 34 43 43 43 43 43 43 43 43 45 43 43 E 10 11 11 12 12 13 13 14 14 14 15 15 16 16 17 1 2 2 3 16 17 18 19 20 4 4 5 5 6 6 7 7 8 8 9 10 11 12 13 13 1 18 2 1 2 3 4 3 4 5 5 5 5 26 6 7 F 1 Part Number Address Page Ref. 17000 17101-ZJ4-830 17101-ZN1-000 17151-ZJ1-841 17210-ZJ1-842 17213-ZJ4-830 17214-ZJ4-830 17218-ZJ1-840 17219-ZJ1-840 17220-Z6E-000 17220-ZJ4-830 17223-ZJ4-830 17228-ZG8-003 17228-ZN1-000 17229-ZN1-000 17230-ZJ1-840 17233-ZJ1-840 17238-ZJ4-830 17240-ZE6-000 17410-ZN2-000 17418-ZN1-000 C1 C1 C1 D8 C1 C1 D8 D8 D8 D8 D8 D8 D6 D8 D8 D8 D8 C6 D6 D8 17 17 17 40 17 17 40 40 40 40 40 40 38 40 40 40 40 22 38 40 D10 D10 D10 D10 D10 C1 D10 D10 D10 D10 42 42 42 42 42 17 42 42 42 42 19111-MF5-000 D11 19511-ZJ1-000 D14 19513-ZJ1-000 D14 19611-ZJ1-840ZA D2 19611-ZJ1-840ZC D2 19611-ZJ1-850ZA D2 19611-ZJ1-850ZC D2 19612-ZJ1-841 D2 19612-ZJ1-W31 D2 19614-ZJ1-841 D2 19621-ZJ1-801ZA D2 19621-ZJ1-801ZC D2 19631-ZJ1-840 D2 19632-ZJ1-841 D2 19682-ZJ1-840 C1 43 46 46 34 34 34 34 34 34 34 34 34 34 34 17 18000 18205-ZJ4-830 18310-ZJ4-831 18321-ZJ1-841 18325-ZJ4-831 18330-ZJ4-831 18333-ZE3-800 18338-ZJ4-831 18355-ZJ1-801 18396-ZJ1-003 18431-ZJ1-801 19000 28000 28400-ZE3-W01ZB D1 28400-ZE3-W01ZP D1 28410-ZE3-W01ZB D1 33 33 33 Part Number Address Page Ref. 28410-ZE3-W01ZP D1 28421-ZE3-W01 D1 28422-ZE2-W01 D1 28441-ZE2-W01 D1 28442-ZE2-W01 D1 28443-ZE2-W01 D1 28444-ZE2-W01 D1 28451-ZJ1-801 D14 28452-ZJ1-801 D14 28453-ZJ1-801 D14 28454-ZJ1-801 D14 28461-ZE2-W02 D1 28462-ZE3-W01 D1 28491-ZJ1-840 D2 28492-ZJ1-840 D3 28496-ZJ1-840ZA D3 28496-ZJ1-840ZC D3 10 11 12 3 13 14 4 5 6 6 7 8 19 9 10 11 12 30000 21 20 30201-PH9-004 13 30202-PZ1-003 30500-ZJ1-844 30500-ZJ1-845 30518-ZJ1-000 1 30550-ZJ1-844 2 30550-ZJ1-845 3 30588-898-000 4 30700-ZJ1-841 5 15 31000 6 7 31110-ZJ1-840 8 31110-ZJ1-850 9 31110-ZJ1-860 31200-ZJ4-831 31200-ZJ4-832 31203-PH9-004 8 31204-ZJ1-H01 1 31204-ZJ1-H02 2 31206-ZG4-801 3 31207-ZJ4-831 3 31211-PH9-004 4 31212-PH9-004 4 31213-679-004 5 31214-PH9-004 5 31218-P64-N01 6 31220-PH9-004 7 31223-PA0-006 7 31231-PH9-004 8 31233-PH9-004 9 31234-ZJ1-H01 16 31234-ZJ1-H02 31511-ZJ1-000 31620-ZG5-013 31620-ZG5-023 1 31620-ZG5-033 1 31630-ZJ1-003 2 31630-ZJ1-801 33 33 33 33 33 33 33 46 46 46 46 33 33 34 35 35 35 2 3 4 5 6 7 8 3 4 5 6 9 10 10 11 12 12 E1 E1 D15 D15 D15 D15 D15 D3 D15 49 1 49 2 47 1 47 1 47 2 47 3 47 3 35 13 47 4 D14 D14 D14 E1 E1 E1 E1 E1 E1 E1 E1 E1 E1 E2 E2 E2 E2 E2 E2 E2 E2 C3 D15 D15 D15 D16 D16 46 46 46 49 49 49 49 49 49 49 49 49 49 50 50 50 50 50 50 50 50 19 47 47 47 48 48 7 8 7 3 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 17 6 5 5 5 6 7 PART NO. INDEX Part Number 31630-ZJ1-802 31710-ZJ1-812 31740-ZJ1-861 31740-ZJ1-862 31750-769-751 31750-Z0A-831 Address Page Ref. D16 D16 D16 D16 E7 D16 32000 32105-ZJ1-800 32660-MJ6-710 D16 D11 33000 33713-GC2-000 D3 35000 35490-Z6D-003 C3 48 7 48 8 48 9 48 9 55 1 48 15 C3 19 19 63000 63312-ZA7-000 D16 48 E5 E5 E5 E5 E5 E5 E5 E7 E7 E5 E7 53 53 53 53 53 53 53 55 55 53 55 87000 87101-Z6E-000 87101-Z6F-000 87101-ZJ0-831 87101-ZJ1-841 87152-ZJ4-010 87152-ZJ6-010 87516-ZH7-000 87516-ZH7-800 87516-ZH7-810 89000 89000-ZE1-000 89218-ZE1-000 89219-805-000 90041-ZG8-000 7 90042-ZJ1-840 90201-ZG3-000 90206-ZE1-000 90313-ZJ1-840 7 90314-ZJ1-840 90401-ZG3-000 90401-ZJ1-000 90441-ZE2-010 11 90446-357-000 90473-147-000 90551-ZE1-000 90602-ZE1-000 5 6 90617-SA0-003 1 90634-ZL8-H00 2 90658-SA0-003 3 3 90684-SB3-003 4 90702-GB6-910 4 90741-ZE2-000 4 90745-ZE2-600 4 9 90855-921-300 Address Page Ref. C11 D3 D14 C1 D11 E4 C1 D16 E4 E4 D5 C6 D3 C1 C3 C3 D16 D6 D3 D14 C11 D3 D6 D14 C8 C2 C12 C6 C10 C6 C12 D11 D9 D5 D6 C2 C12 D14 C8 E7 C6 27 35 46 17 43 52 17 48 52 52 37 22 35 17 19 19 48 38 35 46 27 35 38 46 24 18 28 22 26 22 28 43 41 37 38 18 28 46 24 55 22 19 15 9 20 10 14 19 12 15 16 17 22 16 21 9 10 13 21 17 10 20 18 22 11 3 22 21 23 6 24 22 11 18 18 23 23 23 12 4 7 25 C3 E2 C3 C4 C4 C6 C6 C4 D5 D6 D11 19 50 19 20 20 22 22 20 37 38 43 11 18 12 13 14 26 27 15 19 24 12 Part Number E6 E6 E6 54 54 54 C10 C3 C1 C3 D8 D1 C11 D10 C1 26 19 17 19 40 33 27 42 17 1 91001-ZJ1-841 2 91002-ZG4-801 3 91002-ZJ1-841 91201-ZE9-003 91201-ZJ1-841 91202-ZJ1-841 5 91301-ZE9-003 8 91302-MB6-830 17 91402-ZJ1-841 8 14 91601-ZJ1-840 11 18 92000 10 18 92301-05016-0A E4 Address Page Ref. 92301-05025-0A E4 92800-14000 C6 92800-20000 C6 93000 93500-04012-1H 93500-05025-0A 93500-05035-0A 93891-05012-08 93892-04014-18 93892-05012-18 93894-06016-00 93903-34110 93903-35380 93913-25580 D6 E4 E4 D3 D5 D5 D12 D10 D3 D3 94000 94001-08200-0S E2 94050-06000 D3 D7 D9 E4 94050-06070 D1 D3 94050-08000 C2 94101-06800 C6 C12 94102-08800 C4 94109-14000 C6 94109-20000 C6 94111-08000 E2 94251-08000 C4 94301-08140 C6 94301-10120 E2 94301-12200 C2 95002-02080 D5 D7 D12 95002-02100 D9 D12 D13 95002-40800-08 D12 95002-40850-08 D12 D13 95002-41000-08 D13 95002-41050-08 D13 95002-50000 D12 95002-70000 D12 95003-25015-20 D12 95005-45540-20 D5 D7 52 17 95018-66250 E7 2008.01.10 Part Number Address Page Ref. 52 18 95701-06008-00 D3 D10 22 28 D16 22 29 95701-06012-00 D10 D14 95701-06014-00 C6 38 25 95701-06025-00 C12 52 19 95701-06028-00 D9 52 19 95701-06100-00 C6 35 19 95701-06115-00 D7 37 20 95701-08016-00 D10 D14 37 21 44 13 95701-08020-00 C2 42 11 95701-08050-00 C7 35 20 95701-08080-00 D10 35 21 95701-08110-00 E2 95701-10080-00 C2 50 35 39 41 52 33 35 18 22 28 20 22 22 50 20 22 50 18 19 22 26 15 20 12 23 24 30 24 16 31 32 20 17 33 21 25 95000 91000 90000 90001-ZN1-000 90002-ZG5-004 90002-ZJ1-840 90002-ZW2-F01 90003-ZJ1-840 90004-ZE2-W01 90005-896-000 90009-ZJ1-801 90011-ZJ1-841 90012-ZE0-010 90013-883-000 90013-ZJ1-800 90014-952-000 90014-ZE2-000 90014-ZE6-000 90015-ZE3-790 48 10 90016-ZJ4-U00 43 9 90017-ZJ4-830 90018-PN3-000 90018-ZE1-000 90018-ZJ1-840 35 14 90029-888-000 90031-ZE1-000 37000 37240-ZG5-004 Part Number F 2 37 22 39 27 44 14 16 41 19 44 15 45 25 44 19 20 44 21 45 22 45 23 45 24 44 16 44 17 44 18 37 23 39 28 55 8 E 35 42 48 42 46 22 28 41 22 39 42 46 18 23 42 50 18 Part Number Address Page Ref. 24 12 14 13 13 34 25 16 35 29 14 14 26 36 15 22 27 96000 96140-60030-10 C4 96211-12000 C7 96600-06016-00 C7 20 18 23 37 23 38 98000 98079-52876 98079-5485V 98079-5487V 98079-5585V 98079-5587V C2 C2 C2 C2 C2 18 18 18 18 18 28 28 28 28 28 E6 E6 E6 D7 D7 D7 D5 D5 D5 D5 D5 D5 D5 D5 D5 D7 54 54 54 39 39 39 37 37 37 37 37 37 37 37 37 39 4 5 6 30 30 30 24 24 24 25 25 25 25 25 25 31 99000 99001-10120 99001-14170 99008-02300 99101-ZH8-0820 99101-ZH8-0850 99101-ZH8-0880 99101-ZJ4-1020 99101-ZJ4-1050 99101-ZJ4-1080 99201-ZG8-1020 99201-ZG8-1050 99201-ZG8-1080 99201-ZG8-1100 99201-ZG8-1120 99201-ZG8-1150 99204-ZE2-0400 3 57 G 1 PART NAME INDEX Part name Address Page Ref. [A ] ARMATURE COMP. ••••••••••••••• E1 ARM, GOVERNOR •••••••••••••••• E3 ARM, THROTTLE LINKAGE •••••••• D5 D7 ARM, VALVE ROCKER •••••••••••• C11 ARRESTER, SPARK •••••••••••••• D10 49 51 37 39 27 42 6 5 26 32 4 7 E6 C7 D10 54 23 42 6 37 8 E7 C3 E2 C3 C3 C4 C10 C6 C6 C2 C11 C1 C6 D7 D3 D10 D14 C1 C6 D11 E4 C3 D3 C12 D9 C3 D16 D16 D3 D10 D16 E2 D10 D14 C2 C7 D10 E4 C1 C11 E4 E4 C7 C1 55 19 50 19 19 20 26 22 22 18 27 17 22 39 35 42 46 17 22 43 52 19 35 28 41 19 48 48 35 42 48 50 42 46 18 23 42 52 17 27 52 52 23 17 8 1 18 12 11 18 5 28 29 27 18 17 35 29 15 13 13 20 34 10 14 9 16 25 16 10 13 12 24 12 14 22 14 14 26 36 15 15 19 19 17 18 38 18 [B ] BAG, TOOL, 230MM ••••••••••••• BALL, STEEL, ••••••••••••••••• BAND ASSY. ••••••••••••••••••• BAND, AIR CLEANER CONNECTING TUBE BARREL ASSY., CYLINDER ••••••• BEARING A •••••••••••••••••••• BEARING, NEEDLE, 8X12X10 ••••• BEARING, NEEDLE, 8X12.7X11.1 • BEARING, RADIAL BALL, 6003 ••• BOLT, CONNECTING ROD, 6X37 ••• BOLT, DRAIN PLUG, 14MM ••••••• BOLT, DRAIN PLUG, 20MM ••••••• BOLT, FLANGE, 10X80 •••••••••• BOLT, FLANGE, 5X16 ••••••••••• BOLT, FLANGE, 6MM •••••••••••• BOLT, FLANGE, 6X100 •••••••••• BOLT, FLANGE, 6X115 •••••••••• BOLT, FLANGE, 6X12 ••••••••••• BOLT, FLANGE, 6X14 ••••••••••• BOLT, BOLT, BOLT, BOLT, BOLT, FLANGE, FLANGE, FLANGE, FLANGE, FLANGE, 6X16 ••••••••••• 6X23 ••••••••••• 6X25 ••••••••••• 6X28 ••••••••••• 6X32 ••••••••••• BOLT, FLANGE, 6X35 ••••••••••• BOLT, FLANGE, 6X8 •••••••••••• BOLT, FLANGE, 8X110 •••••••••• BOLT, FLANGE, 8X16 ••••••••••• 4 58 BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, BOLT, FLANGE, 8X20 ••••••••••• FLANGE, 8X50 ••••••••••• FLANGE, 8X80 ••••••••••• GOVERNOR ARM ••••••••••• HEAD COVER ••••••••••••• PIVOT, 8MM ••••••••••••• RECESSED, 5X16 ••••••••• RECESSED, 5X25 ••••••••• SOCKET, 6X16 ••••••••••• SOCKET, 8X45 ••••••••••• Part name Address BOLT, SPECIAL, 5MM •••••••••••• BOLT, STUD, 6X100••••••••••••• BOLT, STUD, 6X113••••••••••••• BOLT, STUD, 6X71•••••••••••••• BOLT, STUD, 8X22•••••••••••••• BOLT, THROUGH••••••••••••••••• BOLT, UBS, 12X28•••••••••••••• BRACKET, L. AIR CLEANER••••••• BRACKET, R. AIR CLEANER••••••• BRUSH••••••••••••••••••••••••• D8 D5 D6 D3 C1 E2 D14 C1 C1 E1 Page Ref. 40 37 38 35 17 50 46 17 17 49 14 17 21 17 21 11 9 14 13 8 [C ] CAMSHAFT ASSY. •••••••••••••••• CAP ASSY., NOISE SUPPRESSOR••• CAP ASSY., OIL FILLER ••••••••• CAP, AIR CLEANER •••••••••••••• CAP, CHOKE DUST••••••••••••••• C11 D15 C6 D8 D4 D6 D9 D4 D6 C5 D8 D1 D4 D6 C3 D11 D3 D12 27 47 22 40 36 38 41 36 38 21 40 33 36 38 19 43 35 44 D13 45 CLIP, AIR CLEANER••••••••••••• D8 CLIP, BREATHER TUBE ••••••••••• D6 D8 CLIP, FUEL TUBE••••••••••••••• C2 CLIP, GOVERNOR HOLDER ••••••••• C6 C12 CLIP, PISTON PIN, 18MM•••••••• C10 CLIP, PURSE LOCK•••••••••••••• D5 D6 CLIP, TUBE•••••••••••••••••••• D5 D7 D9 D12 40 38 40 18 22 28 26 37 38 37 39 41 44 CAP, SEALING•••••••••••••••••• CARBURETOR ASSY.•••••••••••••• CARTRIDGE, OIL FILTER ••••••••• CASE COMP., AIR CLEANER••••••• CASE COMP., RECOIL STARTER •••• CHAMBER SET, FLOAT•••••••••••• CLAMPER, CORD ••••••••••••••••• CLAMP, HIGH TENSION TUBE •••••• CLAMP, TUBE••••••••••••••••••• D13 CLIP, VALVE GUIDE••••••••••••• C1 CLIP, WIRE HARNESS•••••••••••• D5 D6 D11 CLUTCH COMP., OVERRUNNING ••••• E1 COIL ASSY., CHARGE•••••••••••• D16 2008.01.10 E 45 17 37 38 43 49 48 2 4 12 7 9 11 18 8 10 8 6 2 4 6 6 9 13 19 20 21 22 23 24 5 2 2 23 24 22 6 19 24 22 27 19 14 15 16 17 25 5 18 23 11 7 6 Part name Address Page Ref. COIL ASSY., CHARGE•••••••••••• D16 COIL ASSY., IGNITION•••••••••• D15 48 47 7 1 3 12 14 2 21 15 12 2 3 10 10 3 2 3 4 1 2 8 12 17 1 2 COLLAR A, AIR CLEANER••••••••• COLLAR B, TAILLIGHT••••••••••• COLLAR SET, CLUTCH STOP••••••• COLLAR, EXTENSION••••••••••••• COLLAR, FILLER SETTING•••••••• COLLAR, STOPPER••••••••••••••• CONTROL ASSY.••••••••••••••••• D8 D3 E1 C6 C6 E3 E3 40 35 49 22 22 51 51 COVER••••••••••••••••••••••••• COVER ASSY., AIR CLEANER•••••• COVER ASSY., OIL PUMP••••••••• COVER, BREATHER••••••••••••••• COVER, FAN•••••••••••••••••••• E1 D8 C5 C3 D2 49 40 21 19 34 COVER, FUEL PUMP•••••••••••••• D2 34 COVER, HEAD••••••••••••••••••• COVER, RECOIL STARTER STAY•••• COVER, TERMINAL••••••••••••••• CRANKSHAFT COMP.•••••••••••••• C1 D3 E2 C8 17 35 50 24 D10 D16 E2 C2 C12 C6 42 48 50 18 28 22 9 9 21 25 23 33 D6 D8 E5 C6 38 40 53 22 20 3 1 14 46 40 36 38 46 1 4 3 5 7 8 36 38 21 17 17 17 22 1 3 2 7 15 12 16 [D ] DEFLECTOR, MUFFLER•••••••••••• DIODE ASSY., ENGINE STOP•••••• DOWEL PIN, 10X12•••••••••••••• DOWEL PIN, 12X20•••••••••••••• DOWEL PIN, 8X12••••••••••••••• DOWEL PIN, 8X14••••••••••••••• [E ] ELBOW COMP., AIR CLEANER•••••• ELEMENT COMP., AIR CLEANER•••• EMBLEM•••••••••••••••••••••••• EXTENSION, OIL FILLER••••••••• [F ] FAN, COOLING•••••••••••••••••• D14 FILTER, OUTER••••••••••••••••• D8 FLOAT SET••••••••••••••••••••• D4 D6 FLYWHEEL COMP.•••••••••••••••• D14 [G ] GASKET SET•••••••••••••••••••• D4 D6 GASKET, CASE COVER•••••••••••• C5 GASKET, CYLINDER HEAD••••••••• C1 GASKET, EX. PIPE•••••••••••••• C1 GASKET, INTAKE MANIFOLD••••••• C1 GOVERNOR ASSY.•••••••••••••••• C6 G 2 PART NAME INDEX Part name Address GRID, SCREEN ••••••••••••••••• GRIP, STARTER •••••••••••••••• GROMMET, HIGH TENSION CORD ••• GROMMET, PUMP STAY ••••••••••• GROMMET, RESERVE TANK •••••••• GROMMET, TOOL •••••••••••••••• GUIDE, EX. VALVE ••••••••••••• GUIDE, IN. VALVE ••••••••••••• GUIDE, PUSH ROD •••••••••••••• Page Ref. D14 D1 D15 D11 D11 D16 C1 C1 C11 46 33 47 43 43 48 17 17 27 4 9 2 12 8 11 3 2 17 HANDLE, BOX WRENCH ••••••••••• HANGER, ENGINE ••••••••••••••• HARNESS ASSY., SUB WIRE •••••• HEAD COMP., CYLINDER ••••••••• E6 C1 D16 C1 54 17 48 17 HOLDER, HOLDER, HOLDER, HOLDER, HOLDER, E2 E3 C6 C6 D14 50 51 22 22 46 3 1 10 4 6 15 9 18 22 6 50 37 38 16 15 16 36 37 39 37 39 40 51 10 25 31 24 30 13 1 24 55 46 4 7 12 53 49 27 3 4 9 MANIFOLD, INTAKE ••••••••••••• C1 17 MARK, EMBLEM ••••••••••••••••• E5 53 MARK, OPERATOR CAUTION ••••••• E5 53 10 11 2 5 6 4 [H ] BRUSH •••••••••••••••• CABLE •••••••••••••••• GOVERNOR WEIGHT •••••• OIL FILTER ••••••••••• SCREEN GRID •••••••••• [I ] INSULATOR, BRUSH HOLDER •••••• E2 INSULATOR, CARBURETOR •••••••• D5 D6 [J ] JET SET, ••••••••••••••••••••• JET SET, MAIN, ••••••••••••••• JET SET, PILOT, •••••••••••••• JET, MAIN, ••••••••••••••••••• D4 D5 D7 D5 D7 JOINT B, CONNECTING TUBE ••••• D8 JOINT, ROD ••••••••••••••••••• E3 [K ] KEY, 6.3X6.3X43 •••••••••••••• C8 E7 KEY, SPECIAL WOODRUFF, 25X18 • D14 [L ] LABEL, SPECIFICATION ••••••••• E5 LEVER, PINION DRIVE •••••••••• E1 LIFTER ASSY., VALVE •••••••••• C11 [M ] Part name Address Page Ref. MARK, OPERATOR CAUTION •••••••• E7 55 MOTOR ASSY., STARTER •••••••••• E1 MUFFLER COMP.••••••••••••••••• D10 49 42 4 9 3 2 [N ] Address PROTECTOR, RR. MUFFLER•••••••• PULLEY, RECOIL STARTER•••••••• PULLEY, STARTER••••••••••••••• PUMP ASSY., FUEL•••••••••••••• Page Ref. D10 D1 D14 D11 42 33 46 43 4 3 3 1 RATCHET, STARTER•••••••••••••• D1 RECTIFIER ASSY.••••••••••••••• D16 RECTIFIER ASSY., REGULATOR•••• D15 D16 E7 RETAINER, EX. VALVE SPRING•••• C11 RETAINER, IN. VALVE SPRING•••• C11 RETAINER, SPRING•••••••••••••• D1 RING SET, PISTON•••••••••••••• C9 RING, SNAP•••••••••••••••••••• E1 ROD ASSY., CONNECTING••••••••• C10 ROD, CHOKE CONTROL•••••••••••• E3 ROD, GOVERNOR••••••••••••••••• E3 ROD, PUSH••••••••••••••••••••• C11 ROPE, RECOIL STARTER•••••••••• D1 ROTATOR, VALVE•••••••••••••••• C11 ROTOR, OIL PUMP OUTER••••••••• C5 33 48 47 48 55 27 27 33 25 49 26 51 51 27 33 27 21 4 8 5 15 1 14 13 8 1 1 4 13 6 3 10 16 4 SCREEN, OIL FILTER•••••••••••• SCREW-WASHER, 4X14•••••••••••• SCREW-WASHER, 4X8••••••••••••• SCREW-WASHER, 5X12•••••••••••• C5 D5 C3 D3 D5 SCREW-WASHER, 6X16•••••••••••• D12 SCREW SET••••••••••••••••••••• D4 21 37 19 35 37 44 36 SCREW SET, DRAIN•••••••••••••• D4 D6 SCREW SET, PILOT•••••••••••••• D6 SCREW SET, THROTTLE••••••••••• D6 SCREW,•••••••••••••••••••••••• D10 SCREW, CENTER••••••••••••••••• D1 SCREW, PAN, 4X12•••••••••••••• D6 SCREW, PAN, 5X25•••••••••••••• E4 SCREW, PAN, 5X35•••••••••••••• E4 SCREW, RECESSED, 5X28••••••••• E4 SCREW, TAPPING, 4X8••••••••••• D10 SCREW, TAPPING, 5X16•••••••••• D3 SCREW, TAPPING, 5X20•••••••••• D3 SEAL, AIR CLEANER CASE•••••••• D8 SEAL, AIR CLEANER COVER••••••• D8 SEAL, VALVE STEM•••••••••••••• C11 SEAT, VALVE SPRING•••••••••••• C11 SHAFT COMP., VALVE LIFTER••••• C11 SHAFT, GOVERNOR ARM••••••••••• C3 SHROUD•••••••••••••••••••••••• D2 36 38 38 38 42 33 38 52 52 52 42 35 35 40 40 27 27 27 19 34 SHROUD, HEAD•••••••••••••••••• C1 SLIDER, GOVERNOR•••••••••••••• C6 17 22 9 20 8 19 21 13 5 7 6 8 7 9 10 11 25 19 19 16 11 20 21 9 11 1 15 11 5 8 9 16 20 [R ] NOZZLE, MAIN•••••••••••••••••• D5 D6 NUT, FLANGE, 20MM••••••••••••• D14 NUT, FLANGE, 6MM•••••••••••••• D1 D3 37 38 46 33 35 D7 D9 E4 NUT, FLANGE, 8MM•••••••••••••• C2 NUT, HEX. ••••••••••••••••••••• E2 NUT, HEX., 8MM •••••••••••••••• E2 39 41 52 18 50 50 NUT, INSERT, 6MM•••••••••••••• D6 NUT, PIVOT ADJUSTING •••••••••• C11 NUT, SQUARE, 5MM•••••••••••••• D3 38 27 35 11 12 10 12 22 23 26 15 20 24 14 13 19 22 20 18 20 22 20 20 22 37 21 14 26 13 15 27 12 7 PACKING, AIR CLEANER •••••••••• D6 D8 PACKING, BREATHER COVER••••••• C3 PACKING, CARBURETOR ••••••••••• D5 D6 PACKING, HEAD COVER ••••••••••• C1 PACKING, OIL FILLER CAP ••••••• C6 PAN ASSY., OIL •••••••••••••••• C5 PIN, GOVERNOR WEIGHT •••••••••• C6 PIN, LOCK, 8MM •••••••••••••••• C4 PIN, PISTON••••••••••••••••••• C10 PIPE COMP., EX.••••••••••••••• D10 PISTON•••••••••••••••••••••••• C10 PIVOT, ROCKER ARM ••••••••••••• C11 PLATE, COOLING FAN SETTING •••• D14 PLATE, OIL FILTER••••••••••••• C5 PLATE, SIDE••••••••••••••••••• D2 38 40 19 37 38 17 22 21 22 20 26 42 26 27 46 21 34 PLUG, SEALING, 10MM ••••••••••• PLUG, SPARK••••••••••••••••••• PROTECTOR COMP., EX. PIPE ••••• PROTECTOR, FAN COVER •••••••••• PROTECTOR, MUFFLER•••••••••••• 22 18 42 34 42 19 8 3 16 17 9 13 1 19 17 3 5 2 5 2 6 5 6 25 28 1 7 3 [O ] OIL SEAL, 38X58X9••••••••••••• C4 C6 OIL SEAL, 8X14X5•••••••••••••• C4 O-RING, 13X3.0 •••••••••••••••• C4 O-RING, 22.5X2.2•••••••••••••• C6 O-RING, 5.8X1.9••••••••••••••• D5 O-RING, OIL PLATE••••••••••••• C5 [P ] 2008.01.10 Part name C6 C2 D10 D2 D10 E [S ] 4 59 G 3 PART NAME INDEX Part name Address SPACER, STARTER PULLEY MOUNTING SPANNER, 10X12 ••••••••••••••• SPANNER, 14X17 ••••••••••••••• SPRING, BRUSH •••••••••••••••• SPRING, CABLE RETURN ••••••••• SPRING, CONTROL ADJUSTING •••• SPRING, FRICTION ••••••••••••• SPRING, GOVERNOR ••••••••••••• SPRING, RATCHET •••••••••••••• SPRING, RELIEF VALVE ••••••••• SPRING, STARTER •••••••••••••• SPRING, STARTER RETURN ••••••• SPRING, THROTTLE RETURN •••••• SPRING, VALVE •••••••••••••••• SPRING, VALVE LIFTER ••••••••• SPRING, WEIGHT RETURN •••••••• STARTER ASSY., RECOIL •••••••• STAY A, RECOIL STARTER ••••••• STAY B, RECOIL STARTER ••••••• STAY COMP., FUEL PUMP •••••••• STAY, FUEL PUMP •••••••••••••• STAY, MUFFLER •••••••••••••••• STRAINER COMP., FUEL ••••••••• SWITCH ASSY., MAGNET ••••••••• SWITCH ASSY., OIL PRESSURE ••• SWITCH, OIL PRESSURE ••••••••• Page Ref. D14 E6 E6 E1 E3 E3 D1 E3 D1 C5 E3 D1 E3 C11 C11 C11 D1 D2 D3 D6 D11 D10 D11 E1 C3 C3 46 54 54 49 51 51 33 51 33 21 51 33 51 27 27 27 33 34 35 38 43 42 43 49 19 19 5 4 5 9 11 10 5 7 7 5 4 6 8 10 12 6 1 10 11 18 2 6 7 5 7 7 E6 D11 D11 D13 D11 D5 D7 D6 D8 D11 D5 D6 D12 54 43 43 45 43 37 39 38 40 43 37 38 44 1 5 3 26 4 23 28 1 1 6 13 14 18 VALVE ASSY., SOLENOID •••••••• D5 D6 VALVE SET, FLOAT ••••••••••••• D4 D6 VALVE, BREATHER •••••••••••••• C3 VALVE, EX. ••••••••••••••••••• C11 VALVE, IN. ••••••••••••••••••• C11 VALVE, OIL SHUT-OFF •••••••••• C5 C6 37 38 36 38 19 27 27 21 22 14 15 2 4 4 8 7 10 11 18 22 Part name WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, WASHER, Address 20MM•••••••••••••••••• 6X16•••••••••••••••••• CRANKSHAFT THRUST ••••• DRAIN PLUG, 14MM •••••• DRAIN PLUG, 20MM •••••• PLAIN••••••••••••••••• PLAIN, 6MM •••••••••••• WASHER, PLAIN, 8MM •••••••••••• WASHER, SPRING, 8MM ••••••••••• WASHER, THRUST, 17.2MM•••••••• WEIGHT, GOVERNOR•••••••••••••• WRENCH COMP., SPARK PLUG •••••• D14 C6 C8 C6 C6 D6 C6 C12 C4 E2 C12 C6 E6 TUBE, BREATHER ••••••••••••••• TUBE, DIAPHRAGM •••••••••••••• TUBE, DRAIN •••••••••••••••••• TUBE, VINYL, 9X11X150 •••••••• YOKE COMP.•••••••••••••••••••• E2 [V ] 4 [W ] 60 WASHER COMP., HEAD COVER ••••• C2 46 22 24 22 22 38 22 28 20 50 28 22 54 11 23 3 31 32 13 30 24 16 20 21 17 2 50 12 [Y ] [T ] TOOL KIT ••••••••••••••••••••• TUBE B, FUEL ••••••••••••••••• TUBE COMP. A, FUEL ••••••••••• TUBE COMP. B, FUEL ••••••••••• TUBE COMP., FUEL ••••••••••••• TUBE, 4.5X540 •••••••••••••••• Page Ref. 2008.01.10 E Part name Address Page Ref. 1 FOREWORD INDEX 2 ENGINE GROUP 3 PART NUMBER INDEX 4 PART NAME INDEX E.N A 100.2008.01 Published by Honda Motor Co., Ltd. Printed in Japan February 03,2008 CODE NO. 13Z6E602 PARTS CATALOGUE NEWS GXV610U1 GXV610R1 GXV620U1 GXV620R1 NEWS NO. 001 PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED Printed in Japan Block No. E-15 Ref. No. 6 Reqd.QTY Note L T 18 19 E-18 4 T T Part No. 17220-ZJ4-830 17220-Z6E-000 90634-ZL8-H00 95002-02100 16850-Z6H-U10 Description CASE COMP., AIR CLEANER ...... .............................. CAP, SEALING ................. CLIP, TUBE (B10) ............. TUBE COMP., FUEL (FKM) ....... GXV 620 R1 Serial No. Parts catalogue code GXV 610 U1 GXV 610 R1 GXV 620 U1 1 - - - ------- 1006343 QAF,QWA,QYC4,QYF4,QZC2 - - 1 - ------- 1017603 QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 1 - - - ------- ------- QAFN 1 - - - 1006344 ------- QAF,QWA,QYC4,QYF4,QZC2 - 1 - 1 - - 1 - 1017604 ------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 1 - - - ------- ------- QAFN 1 - - - 1006344 ------- QAF,QWA,QYC4,QYF4,QZC2 - 1 - 1 - - 1 - 1017604 ------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 1 - - - ------- ------- QAFN 1 - - - 1006344 ------- QAF,QWA,QYC4,QYF4,QZC2 - 1 - 1 - - 1 - 1017604 ------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 - - 1 - 1003444 1016991 TAE2 NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/2 PARTS CATALOGUE NEWS BOOKNo.:13Z6E602 Block No. Ref. No. Reqd.QTY Note A 24 A Part No. Description GXV 610 U1 GXV 610 R1 GXV 620 U1 GXV 620 R1 Serial No. Parts catalogue code 16850-Z6H-U11 .............................. - - 1 - 1016992 ------- TAE2 95002-41050-08 CLAMP, TUBE (D10.5) .......... - - 1 - 1003444 1016991 TAE2 95002-41000-08 CLAMP, TUBE (D10) ............ - - 1 - 1016992 ------- TAE2 NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 2/2 February 10,2008 CODE NO. 13Z6E602 PARTS CATALOGUE NEWS GXV610U1 GXV610R1 GXV620U1 GXV620R1 NEWS NO. 002 PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Service Division Printed in Japan GXV620R1-QWA and QYF types sales information NOTE: This Parts Catalogue News explains only the parts of the different model that are produced to conform to addition of the GXV620R1-QWA and QYF types. As for the parts not listed on this Parts Catalogue News, use the parts of the GXV620U1-QWA and QYF types. 1/3 PARTS CATALOGUE NEWS BOOKNo.:13Z6E602 ・ Models, parts catalogue codes and applicable serial numbers Model Parts catalogue type Type Applicable engine serial No. Applicable carburetor identification No. GXV620U1 QW A Base type QW A BG26B A/B GXV620R1 QW A Additional type QW A GXV620U1 QYF Base type QYF BG26B A/B GXV620R1 QYF Additional type QYF BG26B B BG26B B GJAGK-1000001~ Base type Additional type Base type Additional type GXV620U1 GXV620R1 GXV620U1 GXV620R1 QWA QWA QYF QYF z z z z Recoil starter z z Starter motor z z z z Air cleaner z z z z ・Features of each type Model Type Specifications 25.4mm Ø Straight Crankshaft 28.575mm Ø Straight 2/3 PARTS CATALOGUE NEWS BOOKNo.:13Z6E602 Block No. Ref. No. E-20 6 E-28 3 Reqd.QTY Part No. 31630-ZJ1-013 Description GXV 620 R1 Base Part No. GXV 610 U1 GXV 610 R1 GXV 620 U1 COIL ASSY., CHARGE (12V/3A) .. - - - 1 31630-ZJ1-003 LABEL, SPECIFICATION (GXV620) - - - O 87152-ZJ6-010 3/3 Parts catalogue code QWA February 24,2008 CODE NO. 13Z6E602 PARTS CATALOGUE NEWS GXV610U1 GXV610R1 GXV620U1 GXV620R1 NEWS NO. 003 PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED Printed in Japan Block No. E-3 Ref. No. 1 Reqd.QTY Note L T E-9 9 L T Part No. 12000-ZJ4-405 12000-ZJ4-415 14730-ZJ1-841 14730-ZJ1-842 Description BARREL ASSY., CYLINDER ....... .............................. LIFTER ASSY., VALVE .......... .............................. GXV 620 R1 Serial No. Parts catalogue code GXV 610 U1 GXV 610 R1 GXV 620 U1 1 - 1 - ------- ------- QAF6,QWA6,QYC4 1 - - - ------- 1006343 QAF,QWA,QYF4,QZC2 - - 1 - ------- 1017603 QAF,QWA,QYF,QYF4,TAE2 1 - - - ------- ------- QAFN 1 - - - 1006344 ------- QAF,QWA,QYF4,QZC2 - 1 - 1 - - 1 - 1017604 ------- QAF,QWA,QYF,QYF4,TAE2 1 - 1 - ------- ------- QAF6,QWA6,QYC4 1 - - - ------- 1006343 QAF,QWA,QYF4,QZC2 - - 1 - ------- 1017515 QAF,QWA,QYF,QYF4,TAE2 1 - - - ------- ------- QAFN 1 - - - 1006344 ------- QAF,QWA,QYF4,QZC2 - 1 - 1 - - 1 - 1017516 ------- QAF,QWA,QYF,QYF4,TAE2 NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1 April 03,2008 CODE NO. 13Z6E602 PARTS CATALOGUE NEWS GXV610U1 GXV610R1 GXV620U1 GXV620R1 NEWS NO. 004 PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Service Division Printed in Japan GXV610R1-QWA/QYF4/QZC2 and GXV620R1-QYF4/TAE2 types sales information NOTE: This Parts Catalogue News explains only the parts of the different model that are produced to conform to addition of the GXV610R1-QWA/QYF4/QZC2 and GXV620R1-QYF4/TAE2 types. As for the parts not listed on this Parts Catalogue News, use the parts of the GXV610U1-QWA/QYF4/QZC2 and GXV620U1-QYF4/TAE2 types. 1/5 PARTS CATALOGUE NEWS BOOKNo.:13Z6E602 ・ Models, parts catalogue codes and applicable serial numbers Model Applicable engine serial No. Parts catalogue type Type Applicable carburetor identification No. GXV610U1 QWA Base type QWA BG23B A/B GXV610R1 QWA Additional type QWA BG23B B GXV610U1 QYF4 Base type QYF4 GXV610R1 QYF4 Additional type QYF4 BG23B B GXV610U1 QZC2 Base type QZC2 BG23D A GXV610R1 QZC2 Additional type QZC2 BG23D B GXV620U1 QYF4 Base type QYF4 BG26B A/B GXV620R1 QYF4 Additional type QYF4 GXV620U1 TAE2 Base type TAE2 GXV620R1 TAE2 Additional type TAE2 GJAFK-1000001~ GJAGK-1000001~ BG23B A/B BG26B B BK04A A 2/5 PARTS CATALOGUE NEWS BOOKNo.:13Z6E602 Base type ・Features of each type Model GXV610U1 Type Specifications 25.4mm Ø Straight QWA Additional type Base type Additional type Base type Additional type GXV610R1 GXV610U1 GXV610R1 GXV610U1 GXV610R1 QYF4 QYF4 QZC2 QZC2 z z z z z z z z QWA z z Recoil starter z z Starter motor z z z z Air cleaner z z z z Base type Additional type Base type Additional type GXV620R1 GXV620U1 GXV620R1 QYF4 QYF4 TAE2 TAE2 z z z z z z Crankshaft 28.575mm Ø Straight ・Features of each type Model GXV620U1 Type Specifications 25.4mm Ø Straight Crankshaft 28.575mm Ø Straight Recoil starter Starter motor z z Air cleaner z z 3/5 PARTS CATALOGUE NEWS BOOKNo.:13Z6E602 Block No. Ref. No. E-14 8 E-15 E-15 Reqd.QTY Part No. 16100-ZJ4-V12 Description Base Part No. Parts catalogue code GXV 610 U1 GXV 610 R1 GXV 620 U1 GXV 620 R1 - 1 - - 16100-ZJ4-V11 QZC2 JOINT B, CONNECTING TUBE ..... - - - O 17418-ZN1-000 TAE2 CARBURETOR ASSY. (BG23D B) ... AIR CLEANER 13 17 17415-Z6G-000 JOINT B, CONNECTING TUBE ..... - - - 1 TAE2 18 90634-ZL8-H00 CAP, SEALING ................. - - - 1 TAE2 19 95002-02100 CLIP, TUBE (B10) ............. - - - 1 TAE2 4/5 PARTS CATALOGUE NEWS BOOKNo.:13Z6E602 Block No. Ref. No. E-18 E-18 Reqd.QTY Part No. Description GXV 610 U1 GXV 610 R1 GXV 620 U1 GXV 620 R1 TUBE, VINYL, 11X13X90 (95003-36001-10M) - - - 1 Base Part No. Parts catalogue code FUEL PUMP 27 95003-36009-20 TAE2 E-20 6 31630-ZJ1-013 COIL ASSY., CHARGE (12V/3A) .. - 1 - - 31630-ZJ1-003 QWA E-22 4 16534-ZN1-010 SPRING, STARTER .............. - - - 1 16534-ZN1-000 TAE2 E-28 3 LABEL, SPECIFICATION (GXV610) - O - - 87152-ZJ4-010 LABEL, SPECIFICATION (GXV620) - - - O 87152-ZJ6-010 MARK, OPERATOR CAUTION (PICTOGRAPH)(MADE IN JAPAN) - (1) - - MARK, OPERATOR CAUTION (PICTOGRAPH)(MADE IN JAPAN) - O - - 4 E-40 9 87516-ZH7-810 QZC2 87516-ZH7-810 5/5 QZC2 April 06,2008 CODE NO. 13Z6E602 PARTS CATALOGUE NEWS GXV610U1 GXV610R1 GXV620U1 GXV620R1 NEWS NO. 005 PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED Printed in Japan Block No. E-8 Ref. No. 1 Reqd.QTY Note L L L L T Part No. 13010-ZJ1-841 13011-ZJ1-841 13012-ZJ1-841 13013-ZJ1-841 13010-Z5H-004 Description RING SET, PISTON (STD.) (NIPPON) RING SET, PISTON (0.25) (NIPPON) RING SET, PISTON (0.50) (NIPPON) RING SET, PISTON (0.75) (NIPPON) RING SET, PISTON (STD.) (TEIKOKU) GXV 620 R1 Serial No. Parts catalogue code GXV 610 U1 GXV 610 R1 GXV 620 U1 2 - - - ------- ------- QYC4 2 - - - ------- 1006343 QAF,QWA,QYF4,QZC2 - - 2 - ------- 1017603 (2) - - - ------- ------- QYC4 (2) - - - ------- 1006343 QAF,QWA,QYF4,QZC2 - - (2) - ------- 1017603 (2) - - - ------- ------- QYC4 (2) - - - ------- 1006343 QAF,QWA,QYF4,QZC2 - - (2) - ------- 1017603 (2) - - - ------- ------- QYC4 (2) - - - ------- 1006343 QAF,QWA,QYF4,QZC2 - - (2) - ------- 1017603 2 - - - ------- ------- NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/3 QAFN PARTS CATALOGUE NEWS BOOKNo.:13Z6E602 Block No. Ref. No. Reqd.QTY Note T T T 2 L L L Part No. 13011-Z5H-004 13012-Z5H-004 13013-Z5H-004 13101-ZJ1-840 13102-ZJ1-840 13103-ZJ1-840 Description RING SET, PISTON (0.25) (TEIKOKU) RING SET, PISTON (0.50) (TEIKOKU) RING SET, PISTON (0.75) (TEIKOKU) PISTON (STD.) ................ PISTON (0.25) ................ PISTON (0.50) ................ GXV 620 R1 Serial No. GXV 610 U1 GXV 610 R1 GXV 620 U1 2 - - - - 2 - 2 - - 2 - 1017604 (2) - - - (2) - - - - (2) - (2) - - (2) - 1017604 (2) - - - (2) - - - - (2) - (2) - - (2) - 1017604 (2) - - - (2) - - - - (2) - (2) - - (2) - 1017604 2 - - - 2 - - - - (2) 1006344 Parts catalogue code ------- QAF,QWA,QYF4,QZC2 ------- ------- QAFN 1006344 ------- QAF,QWA,QYF4,QZC2 ------- ------- QAFN 1006344 ------- QAF,QWA,QYF4,QZC2 ------- ------- QAFN 1006344 ------- QAF,QWA,QYF4,QZC2 ------- ------- QYC4 - ------- 1006343 QAF,QWA,QYF4,QZC2 2 - ------- 1017603 - - - ------- ------- QYC4 (2) - - - ------- 1006343 QAF,QWA,QYF4,QZC2 - - (2) - ------- 1017603 (2) - - - ------- ------- QYC4 (2) - - - ------- 1006343 QAF,QWA,QYF4,QZC2 NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 2/3 PARTS CATALOGUE NEWS BOOKNo.:13Z6E602 Block No. Ref. No. Reqd.QTY Note L T T T T Part No. 13104-ZJ1-840 13101-ZJ1-841 13102-ZJ1-841 13103-ZJ1-841 13104-ZJ1-841 Description PISTON (0.75) ................ PISTON (STD.) ................ PISTON (0.25) ................ PISTON (0.50) ................ PISTON (0.75) ................ GXV 620 U1 GXV 620 R1 Serial No. Parts catalogue code GXV 610 U1 GXV 610 R1 - - (2) - ------- 1017603 (2) - - - ------- ------- QYC4 (2) - - - ------- 1006343 QAF,QWA,QYF4,QZC2 - - (2) - ------- 1017603 2 - - - ------- ------- QAFN 2 - - - 1006344 ------- QAF,QWA,QYF4,QZC2 - 2 - 2 - - 2 - 1017604 (2) - - - ------- ------- QAFN (2) - - - 1006344 ------- QAF,QWA,QYF4,QZC2 - (2) - (2) - - (2) - 1017604 (2) - - - ------- ------- QAFN (2) - - - 1006344 ------- QAF,QWA,QYF4,QZC2 - (2) - (2) - - (2) - 1017604 (2) - - - ------- ------- QAFN (2) - - - 1006344 ------- QAF,QWA,QYF4,QZC2 - (2) - (2) - - (2) - 1017604 NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 3/3 May 04,2008 CODE NO. 13Z6E602 PARTS CATALOGUE NEWS GXV610U1 GXV610R1 GXV620U1 GXV620R1 NEWS NO. 006 PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED Printed in Japan Block No. E-15 Ref. No. Part No. Description GXV 610 U1 GXV 610 R1 GXV 620 U1 GXV 620 R1 Serial No. Parts catalogue code 13 L 17418-ZN1-000 JOINT B, CONNECTING TUBE ..... - - 1 - ------- 1017723 TAE2 17 T 17415-Z6G-000 JOINT B, CONNECTING TUBE ..... - - 1 - 1017724 ------- TAE2 - - - 1 ------- ------- TAE2 1 - - - ------- ------- QAFN 1 - - - 1006344 ------- QAF,QWA,QYC4,QYF4,QZC2 - 1 - 1 - - 1 - 1017604 ------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 - - 1 - 1017724 ------- TAE2 1 - - - ------- ------- QAFN 1 - - - 1006344 ------- QAF,QWA,QYC4,QYF4,QZC2 - 1 - 1 - - 1 - 1017604 ------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 - - 1 - 1017724 ------- TAE2 1 - - - ------- ------- QAFN 1 - - - 1001199 ------- QAF,QWA,QYC4,QYF4,QZC2 18 19 E-18 Reqd.QTY Note 3 T T T 90634-ZL8-H00 95002-02100 16850-Z6C-841 CAP, SEALING ................. CLIP, TUBE (B10) ............. TUBE COMP. A, FUEL (FKM) ..... NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/2 PARTS CATALOGUE NEWS BOOKNo.:13Z6E602 Block No. Ref. No. Reqd.QTY Note D 4 5 26 Part No. 16850-Z6C-842 Description .............................. GXV 620 R1 Serial No. Parts catalogue code GXV 610 U1 GXV 610 R1 GXV 620 U1 - 1 - 1 ------- ------- QAF,QYF - - 1 - 1003444 ------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 - - - 1 ------- ------- QWA - 1 - 1 ------- ------- QYF4,QZC2 - 1 - - ------- ------- QWA T 16850-Z6H-U11 TUBE COMP., FUEL (FKM) ....... - - 1 - 1016992 ------- TAE2 D 16850-Z6H-U12 .............................. - - - 1 ------- ------- TAE2 T 16852-Z6F-U11 TUBE B, FUEL (FKM) ........... - - 1 - 1003444 ------- TAE2 D 16852-Z6F-U12 .............................. - - - 1 ------- ------- TAE2 T 16855-Z6C-841 TUBE COMP. B, FUEL (FKM) ..... 1 - - - ------- ------- QAFN 1 - - - 1005991 ------- QAF,QWA,QYC4,QYF4,QZC2 - 1 - 1 ------- ------- QAF,QYF - - 1 - 1016848 ------- QAF,QAF6,QWA,QWA6,QYC4,QYF,QYF4 - - - 1 ------- ------- QWA - 1 - 1 ------- ------- QYF4,QZC2 - 1 - - ------- ------- QWA D 16855-Z6C-842 .............................. NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 2/2 July 07,2008 CODE NO. 13Z6E602 PARTS CATALOGUE NEWS GXV610U1 GXV610R1 GXV620U1 GXV620R1 NEWS NO. 007 PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED Printed in Japan Block No. E-18 Ref. No. 3 Reqd.QTY Note L T 4 5 Part No. 16850-Z6C-841 16850-Z6C-842 Description TUBE COMP. A, FUEL (FKM) ..... .............................. GXV 620 R1 Serial No. Parts catalogue code GXV 610 U1 GXV 610 R1 GXV 620 U1 1 - - - ------- ------- QAFN 1 - - - 1001199 ------- QAF,QWA,QYC4,QYF4,QZC2 - 1 - - ------- ------- QAF - - 1 - 1003444 ------- QAF6,QWA6,QYC4 - - 1 - 1003444 1020503 QAF,QWA,QYF,QYF4 - - - 1 ------- 1020503 QAF,QWA,QYF - 1 - 1 ------- ------- QYF4,QZC2 - 1 - - ------- ------- QWA - - 1 1 1020504 ------- QAF,QWA,QYF - - 1 - 1020504 ------- QYF4 L 16850-Z6H-U11 TUBE COMP., FUEL (FKM) ....... - - 1 - 1016992 1020503 TAE2 T 16850-Z6H-U12 .............................. - - 1 - 1020504 ------- TAE2 - - - 1 ------- ------- TAE2 L 16852-Z6F-U11 TUBE B, FUEL (FKM) ........... - - 1 - 1003444 1020503 TAE2 T 16852-Z6F-U12 .............................. - - 1 - 1020504 ------- TAE2 - - - 1 ------- ------- TAE2 NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/2 PARTS CATALOGUE NEWS BOOKNo.:13Z6E602 Block No. Ref. No. 26 Reqd.QTY Note L T Part No. 16855-Z6C-841 16855-Z6C-842 Description TUBE COMP. B, FUEL (FKM) ..... .............................. GXV 620 R1 Serial No. Parts catalogue code GXV 610 U1 GXV 610 R1 GXV 620 U1 1 - - - ------- ------- QAFN 1 - - - 1005991 ------- QAF,QWA,QYC4,QYF4,QZC2 - 1 - - ------- ------- QAF - - 1 - 1016848 ------- QAF6,QWA6,QYC4 - - 1 - 1016848 1020503 QAF,QWA,QYF,QYF4 - - - 1 ------- 1020503 QAF,QWA,QYF - 1 - 1 ------- ------- QYF4,QZC2 - 1 - - ------- ------- QWA - - 1 1 1020504 ------- QAF,QWA,QYF - - 1 - 1020504 ------- QYF4 NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 2/2 July 20,2008 CODE NO. 13Z6E602 PARTS CATALOGUE NEWS GXV610U1 GXV610R1 GXV620U1 GXV620R1 NEWS NO. 008 PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED Printed in Japan Block No. E-18 Ref. No. 3 Reqd.QTY Note L T 26 L Part No. 16850-Z6C-841 16850-Z6C-842 16855-Z6C-841 Description TUBE COMP. A, FUEL (FKM) ..... .............................. TUBE COMP. B, FUEL (FKM) ..... GXV 620 R1 Serial No. Parts catalogue code GXV 610 U1 GXV 610 R1 GXV 620 U1 1 - - - ------- 1007645 QAFN 1 - - - 1001199 ------- QYC4 1 - - - 1001199 1007645 QAF,QWA,QYF4,QZC2 - 1 - - ------- 1007645 QAF - - 1 - 1003444 ------- QAF6,QWA6,QYC4 - - 1 - 1003444 1020503 QAF,QWA,QYF,QYF4 - - - 1 ------- 1020503 QAF,QWA,QYF 1 1 - - 1007646 ------- QAF,QAFN 1 - - - 1007646 ------- QWA,QYF4,QZC2 - 1 - 1 ------- ------- QYF4,QZC2 - 1 - - ------- ------- QWA - - 1 1 1020504 ------- QAF,QWA,QYF - - 1 - 1020504 ------- QYF4 1 - - - ------- 1007645 QAFN 1 - - - 1005991 ------- QYC4 1 - - - 1005991 1007645 QAF,QWA,QYF4,QZC2 NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/2 PARTS CATALOGUE NEWS BOOKNo.:13Z6E602 Block No. Ref. No. Reqd.QTY Note T Part No. 16855-Z6C-842 Description .............................. GXV 620 R1 Serial No. Parts catalogue code GXV 610 U1 GXV 610 R1 GXV 620 U1 - 1 - - ------- 1007645 QAF - - 1 - 1016848 ------- QAF6,QWA6,QYC4 - - 1 - 1016848 1020503 QAF,QWA,QYF,QYF4 - - - 1 ------- 1020503 QAF,QWA,QYF 1 1 - - 1007646 ------- QAF,QAFN 1 - - - 1007646 ------- QWA,QYF4,QZC2 - 1 - 1 ------- ------- QYF4,QZC2 - 1 - - ------- ------- QWA - - 1 1 1020504 ------- QAF,QWA,QYF - - 1 - 1020504 ------- QYF4 NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 2/2 September 28,2008 CODE NO. 13Z6E602 PARTS CATALOGUE NEWS GXV610U1 GXV610R1 GXV620U1 GXV620R1 NEWS NO. 009 PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED Printed in Japan Block No. E-14 Ref. No. 8 Reqd.QTY Note Part No. Description GXV 610 U1 GXV 610 R1 GXV 620 U1 GXV 620 R1 Serial No. Parts catalogue code L 16100-ZJ4-V11 CARBURETOR ASSY. (BG23D A) ... 1 - - - ------- 1001966 QZC2 T 16100-ZJ4-V12 CARBURETOR ASSY. (BG23D B) ... 1 - - - 1001967 ------- QZC2 - 1 - - ------- ------- QZC2 NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1 April 19,2009 CODE NO. 13Z6E602 PARTS CATALOGUE NEWS GXV610U1 GXV610R1 GXV620U1 GXV620R1 NEWS NO. 010 PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED Printed in Japan Block No. E-20 Ref. No. 6 Reqd.QTY Note Part No. Description E 31630-ZJ1-003 *PARTS NO. DELETION T 31630-ZJ1-013 COIL ASSY., CHARGE (12V/3A) .. GXV 610 U1 GXV 610 R1 GXV 620 U1 1 1 1 GXV 620 R1 1 Serial No. ------- ------- NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/1 Parts catalogue code QWA,QWA6 August 08,2009 CODE NO. 13Z6E602 PARTS CATALOGUE NEWS GXV610U1 GXV610R1 GXV620U1 GXV620R1 NEWS NO. 011 PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED Printed in Japan Block No. E-28 Ref. No. Reqd.QTY Note 4 Part No. 87516-ZH7-000 L D A 87516-ZH7-810 87519-ZH7-000 87516-ZH7-010 Description MARK, OPERATOR CAUTION (ENGLISH)(MADE IN JAPAN) MARK, OPERATOR CAUTION (PICTOGRAPH)(MADE IN JAPAN) Parts catalogue code GXV 610 R1 GXV 620 U1 1 1 - - ------- 1008117 QWA,QYF4 1 - 1 1 ------- ------- QYC4,QYF,TAE2 - - 1 1 ------- ------- QAF6,QWA,QWA6,QYF4 - - ------- 1008117 QWA,QYF4 ------- ------- QYC4,QYF,TAE2 ------- 1008117 QZC2 ------- ------- QAF6,QWA,QWA6,QYF4 (1) (1) GXV 620 R1 Serial No. GXV 610 U1 (1) - (1) (1) - (1) - - MARK, OPERATOR CAUTION (PICTOGRAPH) 1 1 - - 1008118 ------- QYF4 MARK, OPERATOR CAUTION (ENGLISH)(MADE IN JAPAN) 1 1 - - 1008118 ------- QWA - - (1) (1) NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/3 PARTS CATALOGUE NEWS BOOKNo.:13Z6E602 Block No. Ref. No. Reqd.QTY Note E-40 E-40 Part No. Description GXV 620 R1 Serial No. Parts catalogue code GXV 610 U1 GXV 610 R1 GXV 620 U1 1 1 - - ------- 1008117 QAF,QAFN,QZC2 - - 1 1 ------- ------- QAF 1 - - - ------- ------- QYC4 1 - - - ------- 1008117 QAF,QAFN,QWA,QYF4,QZC2 - 1 - - ------- 1008117 - - 1 1 1 1 - - ------- 1008117 QAF,QAFN 1 - - - ------- 1008117 QZC2 - - 1 1 ------- ------- QAF 1 1 - - 1008118 ------- QYF4 OTHER PARTS 4 L L 9 10 L D 87516-ZH7-000 87516-ZH7-800 87516-ZH7-810 87516-ZH7-010 MARK, OPERATOR CAUTION (ENGLISH)(MADE IN JAPAN) MARK, OPERATOR CAUTION (FRENCH)(MADE IN JAPAN) MARK, OPERATOR CAUTION (PICTOGRAPH)(MADE IN JAPAN) MARK, OPERATOR CAUTION (ENGLISH)(MADE IN JAPAN) NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 2/3 PARTS CATALOGUE NEWS BOOKNo.:13Z6E602 Block No. Ref. No. Reqd.QTY Note D 11 D Part No. 87516-ZH7-801 87519-ZH7-000 Description MARK, OPERATOR CAUTION (FRENCH)(MADE IN JAPAN) MARK, OPERATOR CAUTION (PICTOGRAPH) GXV 620 R1 Serial No. GXV 610 U1 GXV 610 R1 GXV 620 U1 1 - - - 1008118 - 1 - - 1008118 1 1 - - - 1 - - Parts catalogue code ------- QAF,QAFN,QWA,QYF4,QZC2 1008118 ------- QWA,QZC2 1008118 ------- QAF NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 3/3 August 31,2009 CODE NO. 13Z6E602 PARTS CATALOGUE NEWS GXV610U1 GXV610R1 GXV620U1 GXV620R1 NEWS NO. 012 PARTS CATALOGUE NEWS Honda Motor Co., Ltd. Service Division PARTS CATALOGUE - CORRECTED Printed in Japan Block No. E-28 Ref. No. 4 Reqd.QTY Note L L T T E-40 4 L Part No. 87516-ZH7-000 87516-ZH7-810 87519-ZH7-000 87516-ZH7-010 87516-ZH7-000 Description MARK, OPERATOR CAUTION (ENGLISH)(MADE IN JAPAN) MARK, OPERATOR CAUTION (PICTOGRAPH)(MADE IN JAPAN) MARK, OPERATOR CAUTION (PICTOGRAPH) MARK, OPERATOR CAUTION (ENGLISH)(MADE IN JAPAN) MARK, OPERATOR CAUTION (ENGLISH)(MADE IN JAPAN) GXV 620 R1 Serial No. Parts catalogue code GXV 610 U1 GXV 610 R1 GXV 620 U1 1 1 - - ------- 1008117 QWA,QYF4 1 - 1 - ------- ------- QAF6,QWA6,QYC4 - - 1 1 ------- 1021863 QWA,QYF,QYF4,TAE2 (1) (1) - - ------- 1008117 QWA,QYF4 (1) - - - ------- ------- QYC4 - (1) - - ------- 1008117 QZC2 - - ------- 1021863 QAF6,QWA,QWA6,QYC4,QYF,QYF4,TAE2 1 1 - - 1008118 ------- QYF4 - - 1 1 1021864 ------- QYF4 1 1 - - 1008118 ------- QWA - - 1 1 1021864 ------- QWA,QYF,TAE2 1 1 - - ------- 1008117 QAF,QAFN,QZC2 - - 1 1 ------- 1021863 QAF (1) (1) NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 1/2 PARTS CATALOGUE NEWS BOOKNo.:13Z6E602 Block No. Ref. No. Reqd.QTY Note L 9 10 L T T 11 T Part No. 87516-ZH7-800 87516-ZH7-810 87516-ZH7-010 87516-ZH7-801 87519-ZH7-000 Description MARK, OPERATOR CAUTION (FRENCH)(MADE IN JAPAN) MARK, OPERATOR CAUTION (PICTOGRAPH)(MADE IN JAPAN) MARK, OPERATOR CAUTION (ENGLISH)(MADE IN JAPAN) MARK, OPERATOR CAUTION (FRENCH)(MADE IN JAPAN) MARK, OPERATOR CAUTION (PICTOGRAPH) GXV 620 R1 Serial No. Parts catalogue code GXV 610 U1 GXV 610 R1 GXV 620 U1 1 - 1 - ------- ------- QAF6,QWA6,QYC4 1 - - - ------- 1008117 QAF,QAFN,QWA,QYF4,QZC2 - 1 - - ------- 1008117 - - 1 - ------- 1021863 - - - 1 ------- 1021863 1 1 - - ------- 1008117 QAF,QAFN 1 - - - ------- 1008117 QZC2 - - 1 1 ------- 1021863 QAF 1 1 - - 1008118 ------- QYF4 - - 1 1 1021864 ------- QAF,QYF4 1 - - - 1008118 ------- QAF,QAFN,QWA,QYF4,QZC2 - 1 - - 1008118 - - 1 - 1021864 ------- QAF,QWA,QYF,QYF4,TAE2 - - - 1 1021864 1 1 - - 1008118 ------- QWA,QZC2 - 1 - - 1008118 ------- QAF - - 1 1 1021864 ------- QAF,QWA,QYF,TAE2 NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION T:APPLICATION CORRECTION Z:REMARKS CHANGE 2/2 QAF,QWA,QYF,QYF4,TAE2