Download 5 Parts Lists - MK Electronic

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Xerox WorkCentre 5687 Family (WC5632-WC5687F)
Service Manual
September 2008
5 Parts Lists
PL 1 - Standby Power
5-5
5-6
PL 2 - User Interface
PL 3 - Machine Run Control
PL 3.10 Image Processing PWB Module (65-87 ppm) (1 of 2) .......................................
PL 3.11 Image Processing PWB Module (65-87 ppm) (2 of 2) .......................................
PL 3.15 Image Processing PWB Module W/O TAG 040 (32-55 ppm) (1 of 2)................
PL 3.20 Image Processing PWB Module W/O TAG 040 (32-55 ppm) (2 of 2)................
PL 3.22 Single Board Controller PWB Module W/TAG 040 (32-55 ppm) (1 of 2) ...........
PL 3.24 Single Board Controller PWB Module W/TAG 040 (32-55 ppm) (2 of 2) ...........
PL 4 - Main Drive Assembly
PL 4.10 Main Drive Module (65-87 ppm) (1 of 2) ............................................................
PL 4.12 Main Drive Module (65-87 ppm) (2 of 2) ............................................................
PL 4.15 Main Drive Module (32-55 ppm) (1 of 2) ............................................................
PL 4.17 Main Drive Module (32-55 ppm) (2 of 2) ............................................................
PL 5 - DADH
5-10
5-11
5-12
5-13
5-14
5-15
5-16
5-17
5-18
5-19
5-20
5-21
5-22
5-23
5-24
5-25
5-26
5-27
5-28
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PL 6 - Imaging
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PL 6.10 ROS ...................................................................................................................
PL 7 - Paper Supply
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PL 7.10 Tray 1 and 2 Assembly ......................................................................................
PL 7.15 HCF Tray 3 and 4 Assembly (1 of 2) .................................................................
PL 7.17 HCF Tray 3 and 4 Assembly (2 of 2) .................................................................
PL 7.20 Elevator Motor and Control PWB.......................................................................
PL 7.25 HCF Covers .......................................................................................................
PL 7.30 Bypass Tray and Left Hand Door Assembly ......................................................
PL 7.40 Stand Assembly .................................................................................................
PL 7.60 Tray 5 Covers ....................................................................................................
PL 7.62 Tray 5 Base........................................................................................................
PL 7.64 Tray 5 Guides ....................................................................................................
PL 7.68 Tray 5 Lift assembly (1 of 2) ..............................................................................
WorkCentre 5687 Family
5-29
5-30
5-31
5-32
5-33
5-34
5-35
5-36
5-37
5-38
5-39
5-40
5-41
5-42
5-43
5-44
5-45
5-46
5-47
5-48
5-49
5-50
5-51
5-52
5-53
5-54
5-55
PL 9 - Xerographics
PL 9.10 Waste Toner Bottle Assembly............................................................................
PL 9.15 Developer Assembly (65-87 ppm) .....................................................................
PL 9.17 Developer Assembly (32-55 ppm) .....................................................................
PL 9.20 Xerographic Module and Short Paper Path Assembly (45-87 ppm) ..................
PL 9.22 Xerographic Module and Short Paper Path Assembly (32-38 ppm) ..................
PL 9.25 Ozone Fan and Photoreceptor Fan ...................................................................
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PL 5.10 DADH (Complete), Covers, DADH PWB ...........................................................
PL 5.15 Feed Assembly (32-38 ppm)..............................................................................
PL 5.16 Feed Assembly (45-87 ppm WO/TAG D002) ....................................................
PL 5.17 Feed Assembly (45-87 ppm W/TAG D002) .......................................................
PL 5.20 Top Cover Assembly..........................................................................................
PL 5.25 CVT....................................................................................................................
PL 5.30 Baffle Assembly .................................................................................................
PL 5.35 Input Tray Assembly ..........................................................................................
PL 5.40 Document Cover ................................................................................................
5-7
5-8
5-9
PL 8.10 Main Covers.......................................................................................................
PL 8.11 Front Door Assembly (65-87 ppm) (2 of 3) ........................................................
PL 8.15 Registration Transport (32-55 ppm)...................................................................
PL 8.17 Registration Transport (65-87 ppm)...................................................................
PL 8.20 Duplex Transport (65-87 ppm)...........................................................................
PL 8.22 Duplex Transport (32-55 ppm)...........................................................................
PL 8.25 Tray 1 and 2 Paper Feed Assembly (1 of 2) ......................................................
PL 8.26 Tray 1 and 2 Paper Feed Assembly (2 of 2) ......................................................
PL 8.30 Tray 3 Paper Feed Assembly ............................................................................
PL 8.31 Tray 4 Paper Feed Assembly ............................................................................
PL 8.35 Tray 3 Transport Assembly................................................................................
PL 8.40 Tray 5 Feed Assembly (1 of 3)...........................................................................
PL 8.45 Tray 5 Feed Assembly (2 of 3)...........................................................................
PL 8.47 Tray 5 Feed Assembly (3 of 3)...........................................................................
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PL 2.10 User Interface (65-87 ppm)................................................................................
PL 2.15 User Interface W/O TAG 040 (32-55 ppm) ........................................................
PL 2.17 User Interface W/TAG 040 (32-55 ppm) ............................................................
PL 8 - Paper Transport
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PL 7.70 Tray 5 Lift assembly (2 of 2) ..............................................................................
PL 1.10 Power and Control Assembly.............................................................................
PL 1.15 Main Power Cables............................................................................................
5-56
5-57
5-58
5-59
5-60
5-61
PL 10 - Copy Transportation and Fusing
PL 10.8 Fuser Module Assembly (32-55 ppm)................................................................
PL 10.10 Fuser Module Assembly (65-87 ppm)..............................................................
PL 10.11 Inverter Assembly (1 of 4)................................................................................
PL 10.12 Inverter Assembly (2 of 4)................................................................................
PL 10.13 Inverter Assembly (3 of 4)................................................................................
PL 10.14 Inverter Assembly (4 of 4)................................................................................
PL 10.15 Inverter Drive Gears and Jam Clearance Knobs .............................................
PL 10.20 Inverter Decurler Assemblies W/TAG 046/047 ................................................
PL 10.25 Short Paper Path Assembly.............................................................................
5-62
5-63
5-64
5-65
5-66
5-67
5-68
5-69
5-70
PL 11 - 2K LCSS
PL 11.2 2K LCSS Covers................................................................................................
PL 11.4 2K LCSS Docking Latch ....................................................................................
PL 11.6 2K LCSS Hole Punch Unit .................................................................................
PL 11.8 2K LCSS Paddle Wheel/Safety Gate.................................................................
PL 11.10 2K LCSS Bin 1 Control Components (1 of 2)...................................................
PL 11.12 2K LCSS Bin 1 Control Components (2 of 2)...................................................
PL 11.14 2K LCSS Paper Entry Transport......................................................................
PL 11.16 2K LCSS Tamper Assembly ............................................................................
PL 11.18 2K LCSS Ejector Assembly .............................................................................
PL 11.20 2K LCSS Staple Head Unit/Traverse Assembly ..............................................
September 2008
5-1
5-71
5-72
5-73
5-74
5-75
5-76
5-77
5-78
5-79
5-80
Parts Lists
5-81
5-82
5-83
5-84
PL 11 - HCSS
5-85
5-86
5-87
5-88
5-89
5-90
5-91
5-92
5-93
5-94
5-95
5-96
5-97
5-98
5-99
PL 11 - HVF
PL 11.130 HVF Covers and Docking ..............................................................................
PL 11.135 HVF Stacker ..................................................................................................
PL 11.140 HVF Ejector, Pressing and Support ...............................................................
PL 11.145 HVF Ejector, Pressing and Support (2 of 2) ..................................................
PL 11.150 HVF Main Drives............................................................................................
PL 11.153 HVF Feed Assembly and Punch (1 of 3) .......................................................
PL 11.155 HVF Feed Assembly and Punch (2 of 3) .......................................................
PL 11.156 HVF Feed Assembly and Punch (3 of 3) .......................................................
PL 11.157 HVF Power and Control .................................................................................
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PL 11.30 HCSS Covers (1 of 2) ......................................................................................
PL 11.32 HCSS Covers (2 of 2) ......................................................................................
PL 11.34 HCSS Docking Latch .......................................................................................
PL 11.36 HCSS Paper Path (1 of 2) ...............................................................................
PL 11.38 HCSS Paper Path (2 of 2) ...............................................................................
PL 11.40 HCSS Vertical Paper Transport (1 of 2) ..........................................................
PL 11.42 HCSS Vertical Paper Transport (2 of 2) ..........................................................
PL 11.44 HCSS Vertical Carriage Transport...................................................................
PL 11.46 HCSS Compiler Carriage (1 of 4) ....................................................................
PL 11.47 HCSS Compiler Carriage (2 of 4) ....................................................................
PL 11.48 HCSS Compiler Carriage (3 of 4) ....................................................................
PL 11.49 HCSS Compiler Carriage (4 of 4) ....................................................................
PL 11.52 HCSS Bin 1......................................................................................................
PL 11.54 HCSS Bin 2......................................................................................................
PL 11.56 HCSS Electrical ...............................................................................................
PL 11.110 1K LCSS Paper Entry Transport....................................................................
PL 11.112 1K LCSS Tamper Assembly ..........................................................................
PL 11.114 1K LCSS Ejector Assembly ...........................................................................
PL 11.116 1K LCSS Staple Head Assembly...................................................................
PL 11.118 1K LCSS Bin 0 Entry .....................................................................................
PL 11.120 1K LCSS Bin 1 Entry .....................................................................................
PL 11.122 1K LCSS Entry Guide Cover/Jam Clearance Guide......................................
PL 11.124 1K LCSS Electrical ........................................................................................
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PL 11.22 2K LCSS Bin 0 Entry .......................................................................................
PL 11.23 2K LCSS Bin 1 Entry .......................................................................................
PL 11.24 2K LCSS Entry Guide Cover/Jam Clearance Guide........................................
PL 11.26 2K LCSS Electrical ..........................................................................................
PL 11 - HCSS Booklet Maker
5-100
5-101
5-102
5-103
5-104
5-105
5-106
5-107
5-108
5-109
5-110
5-111
5-112
5-113
5-114
5-115
5-116
5-117
5-118
5-119
5-120
5-121
5-122
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PL 11 - 1K LCSS
5-144
5-145
5-146
5-147
5-148
5-149
5-150
5-151
5-152
5-153
PL 11 - Inserter
PL 11.175 Inserter Covers ..............................................................................................
PL 11.177 Inserter Main Drives (1 of 3) ..........................................................................
PL 11.179 Inserter Main Drives (2 of 3) ..........................................................................
PL 11.181 Inserter Main Drives (3 of 3) ..........................................................................
5-154
5-155
5-156
5-157
PL 11 - Tri-Folder
PL 11.190 Tri-Folder Covers...........................................................................................
PL 11.193 Tri-Folder Drives module ...............................................................................
PL 11.195 Tri-Folder Top Door Cover Assembly ............................................................
PL 11.197 Tri-Folder Main Drives Assembly...................................................................
5-158
5-159
5-160
5-161
PL 12 - OCT
PL 12.10 OCT .................................................................................................................
5-162
PL 14 - Scanner
PL 14.10 Scanner Module, CVT/Document Glass (65-87 ppm) .....................................
PL 14.15 Electrical Components 65-87 ppm (1 of 2) ......................................................
PL 14.16 Electrical Components 65-87 ppm (2 of 2) ......................................................
PL 14.20 Scanner Module, CVT/Document Glass (32-55 ppm) .....................................
PL 14.25 Electrical Components (32-55 ppm) ................................................................
PL 11.100 1K LCSS Covers............................................................................................
PL 11.102 1K LCSS Docking Latch ................................................................................
PL 11.104 1K LCSS Paddle Wheel/Safety Gate.............................................................
PL 11.106 1K LCSS Bin 1 Control Components.............................................................
5-123
5-124
5-125
5-126
Parts Lists
September 2008
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5-136
5-137
5-138
5-139
5-140
5-141
5-142
5-143
PL 11 - HVF Booklet Maker
PL 11.160 HVF BM Module (Complete)..........................................................................
PL 11.161 HVF BM Entry and Front Cover .....................................................................
PL 11.162 HVF BM Tamper Assembly ...........................................................................
PL 11.163 HVF BM Back Stop Motor..............................................................................
PL 11.164 HVF BM Back Stop assembly........................................................................
PL 11.165 HVF BM Crease Blade Motor ........................................................................
PL 11.166 HVF BM Crease Rolls Motor and PWB .........................................................
PL 11.167 HVF BM Crease Rolls and Support Leg ........................................................
PL 11.168 HVF BM Stapler Assemblies .........................................................................
PL 11.169 HVF BM Bin 2 ................................................................................................
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PL 11.60 HCSS BM Covers (1 of 2)................................................................................
PL 11.62 HCSS BM Covers (2 of 2)................................................................................
PL 11.64 HCSS BM Docking Latch.................................................................................
PL 11.65 HCSS BM Module (Complete).........................................................................
PL 11.66 HCSS BM Paper Path (1 of 4) .........................................................................
PL 11.67 HCSS BM Paper Path (2 of 4) .........................................................................
PL 11.68 HCSS BM Paper Path (3 of 4) .........................................................................
PL 11.70 HCSS BM Paper Path (4 of 4) .........................................................................
PL 11.72 HCSS BM Stapling Compiler Carriage (1 of 4)................................................
PL 11.73 HCSS BM Stapling Compiler Carriage (2 of 4)................................................
PL 11.74 HCSS BM Stapling Compiler Carriage (3 of 4)................................................
PL 11.75 HCSS BM Stapling Compiler Carriage (4 of 4)................................................
PL 11.78 HCSS BM Bin 1 ...............................................................................................
PL 11.80 HCSS BM Entry and Front Cover ....................................................................
PL 11.81 HCSS BM Tamper Assembly ..........................................................................
PL 11.82 HCSS BM Back Stop Motor.............................................................................
PL 11.83 HCSS BM Back Stop Assembly ......................................................................
PL 11.84 HCSS BM Crease Blade Motor .......................................................................
PL 11.86 HCSS BM Crease Rolls Motor and PWB ........................................................
PL 11.87 HCSS BM Crease Rolls and Support Leg .......................................................
PL 11.88 HCSS BM Stapler Assemblies.........................................................................
PL 11.90 HCSS BM Bin 2 ...............................................................................................
PL 11.92 HCSS BM Electrical .........................................................................................
5-127
5-128
5-129
5-130
5-131
5-132
5-133
5-134
5-163
5-164
5-165
5-166
5-167
WorkCentre 5687 Family
PL 16 - Network
PL 16.10 Network Controller ...........................................................................................
5-168
PL 17 - Secure Access
5-169
PL 20 - Fax
PL 20.10 Fax PWBs ........................................................................................................
5-170
PL 25 - Accessories
PL 26 - Consumables and Tools
PL 26.10 Consumables and Tools (1 of 2)......................................................................
PL 26.11 Consumables and Tools (2 of 2)......................................................................
PL 28 - Covers
PL 28.10 Covers..............................................................................................................
PL 31 - Maintenance/Installation/Removal Kits
5-172
5-173
5-174
5-175
5-176
5-177
5-178
5-179
5-180
5-181
5-182
5-183
5-184
5-185
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PL 31.10 Maintenance/Installation/Removal Kits (1 of 5)................................................
PL 31.11 Maintenance/Installation/Removal Kits (2 of 5)................................................
PL 31.12 Maintenance/Installation/Removal Kits (3 of 5)................................................
PL 31.13 Maintenance/Installation/Removal Kits (4 of 5)................................................
PL 31.14 Maintenance/Installation/Removal Kits (5 of 5)................................................
PL 31.18 Terminal Repair Kits (1 of 2) ............................................................................
PL 31.20 Terminal Repair Kits (2 of 2) ............................................................................
PL 31.25 Splicing Block and Terminal Repair .................................................................
PL 31.30 Connector Kits .................................................................................................
PL 31.35 Line 1 Fax Kits .................................................................................................
PL 31.40 Line 2 Fax Kits .................................................................................................
5-171
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PL 25.10 Convenience Stapler........................................................................................
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PL 17.00 Secure Access Additions .................................................................................
Common Hardware
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Common Hardware .........................................................................................................
WorkCentre 5687 Family
September 2008
5-3
Parts Lists
Description
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2
–
3
960K40945
960K52500
–
–
–
–
–
4
5
–
6
7
105K29953
105K35813
105K29973
105K29963
–
105K29551
105K29561
–
–
8
9
10
110K14030
108E06730
–
11
12
–
13
14
–
962K34760
962K27020
962K49460
962K63630
Power and control assembly (Not
Spared) (REP 1.1)
IOT PWB (REP 3.1)
IOT PWB (alternate) (REP 3.1)
LVPS and base module (see below
for variants) (REP 1.9)
32-55 ppm (W/O TAG 040)
32-55 ppm (W/TAG 040)
65-87 ppm (XE)
65-87 ppm (USSG/XCL)
Shield (Not Spared)
HVPS (45-87 ppm) (REP 1.10)
HVPS (32-38 ppm) (REP 1.10)
Locking screw (Not Spared)
Door interlock switch (S01-300)
(Not Spared) (NOTE) (REP 1.8)
On/Off switch
In-line fuse (2.5A slow blow)
Main power cord (REF: PL 1.15
Item 1)
Not used
IOT-HVPS Harness (32-38 ppm)
IOT-HVPS Harness (45-87 ppm)
IOT - finisher harness
IOT internal tray 5 harness
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NOTE: For the left door interlock (S01-305), refer to PL 7.30
Item 3.
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PL 1.10 Power and Control Assembly
WorkCentre 5687 Family
September 2008
5-5
Parts Lists
PL 1.10
Description
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
152S06414
152S06407
152S06410
152S06413
152S06406
152S06400
152S06401
152S06404
152S06415
152S06416
152S06420
152S06402
152S06403
152S06405
Main power cord (see below for
variants)
United Kingdom (32-55ppm)
United Kingdom (65-87 ppm)
Europe (32-55 ppm)
Europe (Alternate) (32-55 ppm)
Europe (65-87 ppm)
USSG/XCL (32-55 ppm)
USSG/XCL (65-87 ppm)
Denmark (65-87 ppm)
Denmark (32-55 ppm)
Switzerland (32-55 ppm)
Switzerland (65-87 ppm)
Argentina (32-55 ppm)
Argentina (65-87 ppm)
South Africa (65-87 ppm)
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Part
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Parts Lists
PL 1.15
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PL 1.15 Main Power Cables
September 2008
5-6
WorkCentre 5687 Family
Description
–
–
–
2
3
4
5
848E00160
–
893E14240
123K07760
6
7
–
960K34367
802K93500
802K93510
8
–
–
9
10
896E43711
896E54830
896E65700
962K63570
962K82360
User interface assembly (Not
Spared) (XE) (REP 2.1)
User interface assembly (Not
Spared) (USSG/XCL) (REP 2.1)
Name plate
UI Harness (REF: PL 14.10 Item 9)
Overlay label kit (French/Canadian)
User interface touch screen (REP
2.2)
User interface PWB (REP 2.3)
User interface housing (XE)
User interface housing (USSG/
XCL)
Name plate label (65 ppm)
Name plate label (75 ppm)
Name plate label (87 ppm)
CUI Internal USB cable
UI/USB harness pack
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PL 2.10 User Interface (65-87 ppm)
WorkCentre 5687 Family
September 2008
5-7
Parts Lists
PL 2.10
Description
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–
–
2
3
893E53710
–
4
5
6
–
848E00170
123K07760
7
8
960K34367
802K94790
–
9
–
–
–
10
11
802K94800
896E43671
896E54810
896E54820
896E43701
962K63570
962K82360
User interface assembly (Not
Spared) (XE) (REP 2.1)
User interface assembly (Not
Spared) (USSG/XCL) (REP 2.1)
Overlay label kit (French/Canadian)
User interface harness (REF: PL
14.20 Item 9)
Ferrite (Not Spared)
Name plate
User interface touch screen (REP
2.2)
User interface PWB
User interface housing (USSG/
XCL)
User interface housing (XE)
Name plate label (32 ppm)
Name plate label (38 ppm)
Name plate label (45 ppm)
Name plate label (55 ppm)
CUI internal USB cable
UI/USB harness pack
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Parts Lists
PL 2.15
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PL 2.15 User Interface W/O TAG 040
(32-55 ppm)
September 2008
5-8
WorkCentre 5687 Family
Description
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–
–
2
3
893E53710
–
4
5
6
–
848E00170
–
7
8
960K52300
802K94790
–
9
–
–
–
10
802K94800
896E43671
896E54810
896E54820
896E43701
962K82370
User interface assembly (Not
Spared) (XE) (REP 2.1)
User interface assembly (Not
Spared) (REP 2.1)
Overlay label kit (French/Canadian)
Single board controller/user
interface harness (REF: PL 14.20
Item 9)
LVDS cable (P/O PL 2.17 Item 10)
Name plate
User interface touch screen (Not
Spared)
User interface PWB
User interface housing (USSG/
XCL)
User interface housing (XE)
Name plate label (32 ppm)
Name plate label (38 ppm)
Name plate label (45 ppm)
Name plate label (55 ppm)
UI/LVDS harness pack
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PL 2.17 User Interface W/TAG 040 (3255 ppm)
WorkCentre 5687 Family
September 2008
5-9
Parts Lists
PL 2.17
127K56210
3
4
960K41321
–
5
6
960K34140
962K56410
7
–
8
9
960K58250
–
10
11
–
–
12
–
13
14
960K34090
960K34100
813W25205
962K49410
15
–
16
17
18
19
20
21
–
–
019E67610
962K33461
–
–
22
962K63101
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Image processing PWB module
(Not Spared)
Cooling fan (NOTE) (W/O TAG
006)
Image processing PWB (REP 3.2)
Image processing PWB/power
distribution PWB harness (Not
Spared)
Power distribution PWB
Riser PWB/power distribution PWB
harness
Power distribution PWB/scanner
PWB harness (REF: PL 14.16 Item
7)
Software module (REP 3.3)
Image processing PWB/scanner
PWB harness (REF: PL 14.16 Item
6)
Cable clamp (Not Spared)
Image processing PWB module/UI
harness (REF: PL 14.10 Item 9)
EPC memory module (128Mb)
EPC Memory module (256Mb)
Locking screw
Image processing PWB module/
LVPS/IOT PWB (PJ131-PJ25 &
PJ105-PJ1) harness
ROS Data (PJ228-PJ122) cable (P/
O PL 6.10 Item 5)
Extension bracket (Not Spared)
Thumbscrew (Not Spared)
FAX mounting bracket
DADH/SIP Harness
ESD gasket (Not Spared)
USB cable mounting block (Not
Spared)
USB to Network controller cable
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PL 3.10 Image Processing PWB
Module (65-87 ppm) (1 of 2)
Parts Lists
PL 3.10
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NOTE: It is not necessary to replace the cooling fan, see
TAG 006.
September 2008
5-10
WorkCentre 5687 Family
Part
Description
1
–
2
3
4
–
960K35010
962K50580
5
815E34820
6
7
8
960K34080
960K34750
–
9
–
10
11
–
–
Vend adaptor kit (P/O PL 31.10
Item 3) (USSG/XCL)
Standoff (P/O PL 3.11 Item 11)
Foreign interface PWB
Foreign interface harness (P/O PL
3.11 Item 11)
Firewire PWB mounting bracket
(REP 3.2)
Riser PWB (REP 3.2)
Firewire PWB (NOTE) (REP 3.2)
Vend adaptor (P/O PL 3.11 Item 1)
(USSG/XCL)
Locking screw (P/O PL 3.11 Item
11)
Washer (P/O PL 3.11 Item 11)
Foreign interface kit (P/O PL 31.10
Item 2)
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PL 3.11 Image Processing PWB
Module (65-87 ppm) (2 of 2)
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NOTE: The firewire PWB is not supplied with the correct
mounting bracket. Install the mounting bracket from the old
firewire PWB or order a new firewire PWB mounting bracket,
PL 3.11 Item 5.
WorkCentre 5687 Family
September 2008
5-11
Parts Lists
PL 3.11
Part
Description
1
–
2
3
4
5
6
7
–
960K34080
960K35010
962K50580
960K34750
815E34820
8
–
9
10
–
–
11
–
Vend adaptor kit (P/O PL 31.10
Item 3) (USSG/XCL)
Standoff (P/O PL 3.15 Item 11)
Riser PWB (REP 3.2)
Foreign interface PWB
Foreign interface harness
Firewire PWB (NOTE) (REP 3.2)
Firewire PWB mounting bracket
(REP 3.2)
Vend adaptor (P/O PL 3.15 Item 1)
(USSG/XCL)
Washer (P/O PL 3.15 Item 11)
Locking screw (P/O PL 3.15 Item
11)
Foreign interface kit (P/O PL 31.10
Item 2)
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Item
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PL 3.15 Image Processing PWB
Module W/O TAG 040 (32-55 ppm) (1
of 2)
Parts Lists
PL 3.15
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K-
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NOTE: The firewire PWB is not supplied with the correct
mounting bracket. Install the mounting bracket from the old
firewire PWB or order a new firewire PWB mounting bracket,
PL 3.15 Item 5.
September 2008
5-12
WorkCentre 5687 Family
127K56210
3
4
960K41310
–
5
6
960K34140
962K56410
7
–
8
9
960K58250
–
10
11
–
–
12
–
13
14
960K34090
960K34100
–
962K49410
15
–
16
17
18
19
20
–
–
–
–
962K33461
21
22
–
–
23
24
962K63101
019E67610
ec
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2
Image processing PWB module
(Not Spared)
Cooling fan (NOTE) (W/O TAG
006)
Image processing PWB (REP 3.2)
Image processing PWB harness
(Not Spared)
Power distribution PWB
Riser PWB/Power distribution
harness
Image processing module/Scanner
driver PWB harness (REF: PL
14.25 Item 13)
Software module (REP 3.3)
Image processing module/CCD
PWB harness (REF: PL 14.25 Item
5)
Cable clamp (Not Spared)
Image processing module/User
interface harness (REF: PL 14.20
Item 9)
EPC memory module (128Mb)
EPC Memory module (256Mb)
Not used
Image processing module/LVPS/
IOT PWB harness (PJ131-PJ25 &
PJ105-PJ1)
ROS data cable (PJ109-PJ122)
(REF: PL 6.10 Item 5)
Not used
Thumbscrew (Not Spared)
Extension bracket (Not Spared)
Locking screw (Not Spared)
DADH/Image processing PWB
harness
ESD gasket (Not Spared)
USB cable mounting block (Not
Spared)
USB to Network controller cable
FAX mounting bracket
El
Description
–
M
K-
Part
1
w
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Item
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PL 3.20 Image Processing PWB
Module W/O TAG 040 (32-55 ppm) (2
of 2)
w
NOTE: It is not necessary to replace the cooling fan, see
TAG 006.
WorkCentre 5687 Family
September 2008
5-13
Parts Lists
PL 3.20
Description
962K56410
2
3
4
5
121E19942
960K34080
960K27451
–
6
7
019E67610
–
8
9
10
11
12
–
813W25205
–
152N11622
–
Riser PWB/Power distribution
harness
Hard disk drive (SATA) (REP 3.5)
Riser PWB (REP 3.4)
Foreign device interface PWB
Foreign device interface harness
(P/O PL 3.22 Item 12)
Fax mounting bracket
HDD mounting bracket (Not
Spared)
HDD thumb screw (Not Spared)
Locking screw
HDD power cable (Not Spared)
HDD data cable
Foreign device interface kit (P/O PL
31.14 Item 2)
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Part
1
Parts Lists
PL 3.22
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K-
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Item
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PL 3.22 Single Board Controller PWB
Module W/TAG 040 (32-55 ppm) (1 of
2)
September 2008
5-14
WorkCentre 5687 Family
127K56210
960K52434
4
–
5
6
960K52440
962K33461
7
–
8
9
960K52421
–
10
11
–
–
12
13
14
960K52410
813W25205
962K49410
15
–
16
–
17
18
19
–
–
127K62550
ec
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2
3
Single board controller PWB
module (Not Spared)
Cooling fan
Single board controller PWB (REP
3.4)
Single board controller PWB
harness (Not Spared)
Power distribution PWB
DADH/power distribution PWB
harness
Image processing module/scanner
driver PWB harness (REF: PL
14.25 Item 13)
Software module (REP 3.3)
Image processing/CCD PWB
harness (REF: PL 14.25 Item 5)
Cable clamp (Not Spared)
Image processing module/user
interface harness (REF: PL 2.17
Item 3)
Memory module (1Gb)
Locking screw
Image processing module/LVPS/
IOT PWB harness (PJ131-PJ25 &
PJ105-PJ1)
ROS data cable (PJ113-PJ122)
(Not Spared)
UI video cable (REF: PL 2.17 Item
4)
Thumbscrew (Not Spared)
Extension bracket (Not Spared)
CPU cooling fan
El
Description
–
K-
Part
1
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Item
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PL 3.24 Single Board Controller PWB
Module W/TAG 040 (32-55 ppm) (2 of
2)
WorkCentre 5687 Family
September 2008
5-15
Parts Lists
PL 3.24
Description
007K14321
–
807E09920
–
–
–
7
8
9
10
11
12
–
130E10530
114E18630
–
604K24650
–
13
14
15
16
055K36090
–
–
–
17
–
18
–
Main drive module (REP 4.1B)
Flywheel (P/O PL 4.10 Item 1)
Photoreceptor drive gear (REP 4.4)
Dowel pin (P/O PL 4.10 Item 1)
Main drive (P/O PL 4.10 Item 1)
Main drive motor and PWB
assembly (REP 4.2B) (Not Spared)
(NOTE)
Ozone fan (REF: PL 9.25 Item 1)
Waste toner door switch (S09-380)
Fuser connector assembly
Spring (P/O PL 4.10 Item 1)
Auger damper kit (REP 9.10)
Mounting bracket (P/O PL 4.10
Item 1)
Shutter assembly (REP 9.10)
Washer (P/O PL 4.10 Item 1)
Screw (P/O PL 4.10 Item 1)
Waste toner full sensor (REF: PL
9.10 Item 2)
Photoreceptor drive motor (09-010)
(P/O PL 4.10 Item 1)
Dowel pin (P/O PL 4.10 Item 1)
Parts Lists
PL 4.10
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NOTE: The main drive motor is an integral part of the main
drive PWB.
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Part
1
2
3
4
5
6
El
Item
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PL 4.10 Main Drive Module (65-87
ppm) (1 of 2)
September 2008
5-16
WorkCentre 5687 Family
–
–
–
5
–
6
7
–
807E09930
8
9
10
807E09940
023E25040
807E06462
11
12
13
14
15
–
114E18810
–
–
807E05670
16
17
–
–
18
19
023E25050
–
20
–
21
–
22
–
23
24
–
–
ec
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2
3
4
Fuser web motor assembly
(MOT10-010)
Not used
Not used
Xerographic CRUM connector (P/O
PL 4.10 Item 1)
Xerographic CRUM connector
screw (P/O PL 4.10 Item 1)
Spring (P/O PL 4.10 Item 1)
Output paper path drive gear (REP
4.3B)
Intermediate drive gear (REP 4.3B)
Main drive belt 2 (REP 4.3B)
Fuser drive gear/pulley assembly
(REP 4.3B)
Bearing (P/O PL 4.12 Item 10)
Fuser CRUM connector
Screw (P/O PL 4.10 Item 1)
Support plate (P/O PL 4.10 Item 1)
Registration transport drive pulley
(REP 4.3B)
Bearing (P/O PL 4.12 Item 17)
Developer drive gear/pulley
assembly (P/O PL 9.15 Item 23)
(REP 4.3B)
Main drive belt 1 (REP 4.3B)
Scorotron home sensor (Q09-070)
(P/O PL 4.10 Item 1)
Charge scorotron harness (P/O PL
4.10 Item 1)
Charge scorotron grid harness (P/O
PL 4.10 Item 1)
Auto cleaner harness (P/O PL 4.10
Item 1)
Idler (P/O PL 4.10 Item 1)
Bearing (P/O PL 4.12 Item 10)
El
Description
127K55430
M
K-
Part
1
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Item
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PL 4.12 Main Drive Module (65-87
ppm) (2 of 2)
WorkCentre 5687 Family
September 2008
5-17
Parts Lists
PL 4.12
Description
007K14311
–
007K14331
2
3
4
5
6
–
807E06600
–
–
127K55410
–
127K55420
7
8
9
10
11
12
–
130E10530
114E18630
–
055K36090
–
13
14
15
16
604K24650
–
–
–
17
–
Main drive module (32-38 ppm)
(REP 4.1A)
Main drive module (45-55 ppm)
(REP 4.1A)
Flywheel (P/O PL 4.15 Item 1)
Photoreceptor drive gear
Dowel pin (P/O PL 4.15 Item 1)
Main drive (P/O PL 4.15 Item 1)
Main drive motor and PWB
assembly (32-38 ppm) (NOTE)
(REP 4.2A)
Main drive motor and PWB
assembly (45-55 ppm) (NOTE)
(REP 4.2A)
Ozone fan (REF: PL 9.25 Item 1)
Waste toner door switch (S09-380)
Fuser connector assembly
Spring (P/O PL 4.15 Item 1)
Shutter assembly (REP 9.10)
Waste toner full sensor (P/O PL
9.10 Item 2)
Auger damper kit (REP 9.10)
Washer (P/O PL 4.15 Item 1)
Screw (P/O PL 4.15 Item 1)
Mounting bracket (P/O PL 4.15
Item 1)
Photoreceptor drive motor (MOT09010) (P/O PL 4.15 Item 1)
Parts Lists
PL 4.15
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K-
NOTE: The main drive motor is an integral part of the main
drive PWB.
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Item
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PL 4.15 Main Drive Module (32-55
ppm) (1 of 2)
September 2008
5-18
WorkCentre 5687 Family
–
–
–
5
–
6
7
–
807E09930
8
9
10
11
12
13
14
807E09940
023E30740
007K13200
–
114E18810
–
807E05670
15
807E05680
–
807E05700
16
–
17
–
18
–
19
–
20
–
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2
3
4
Fuser web motor assembly
(MOT10-010)
Not used
Not used
Xerographic CRUM connector (P/O
PL 4.15 Item 1)
Xerographic CRUM connector
screw (P/O PL 4.15 Item 1)
Spring (P/O PL 4.15 Item 1)
Output paper path drive gear (REP
4.3A)
Intermediate drive gear (REP 4.3A)
Main drive belt (REP 4.3A)
Fuser drive gear (REP 4.3A)
Bearing (P/O PL 4.17 Item 10)
Fuser CRUM connector
Screw (P/O PL 4.15 Item 1)
Registration transport drive pulley
(REP 4.3A)
Developer drive gear (Black) (32-38
ppm) (REP 4.3A)
Developer drive gear (White) (4555 ppm) (REP 4.3A)
Scorotron home sensor (Q09-070)
(P/O PL 4.15 Item 1) (45-55 ppm)
Auto cleaner harness (P/O PL 4.15
Item 1)
Charge scorotron harness (P/O PL
4.15 Item 1)
Charge scorotron grid harness (P/O
PL 4.15 Item 1)
Idler (P/O PL 4.15 Item 1)
El
Description
127K55430
K-
Part
1
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M
Item
de
PL 4.17 Main Drive Module (32-55
ppm) (2 of 2)
WorkCentre 5687 Family
September 2008
5-19
Parts Lists
PL 4.17
Description
802E19351
036K01701
3
4
019K13350
036K01630
5
–
960K34851
960K34861
–
960K51761
6
7
962K62930
–
8
9
–
084K35920
–
084K36760
10
121E17510
11
–
12
13
14
15
803E13680
–
–
017E11300
Rear cover
Right counterbalance (REP 5.12,
ADJ 5.2, ADJ 5.5)
Document pad (ADJ 5.6)
Left counterbalance (REP 5.12,
ADJ 5.2, ADJ 5.5)
DADH PWB (32-38 ppm)
DADH PWB (45-87 ppm) (W/O
TAG D-002)
DADH PWB (45-87 ppm) (W/TAG
D-002)
Communication/power cable
Harness support (P/O PL 5.10 Item
9)
Top cover (REF: PL 5.20 Item 15)
DADH (complete) (32-38 ppm)
(REP 5.19, ADJ 5.2, ADJ 5.5)
DADH (complete) (alternate) (45-87
ppm) (REP 5.19, ADJ 5.2, ADJ 5.5)
DADH Closed switch magnet
(NOTE 1)
DADH ground harness (P/O PL
5.10 Item 9)
Thumbscrew
Bracket (P/O PL 5.10 Item 9)
CVT Cleaning label (Not Spared)
End stop
Parts Lists
PL 5.10
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M
NOTE: 2. To clean the DADH, refer to ADJ 5.4.
K-
NOTE: 1. For the DADH closed switch (Q05-300), refer to
(PL 14.25 Item 6 for 32-55 ppm) or (PL 14.16 Item 5 for 65-87
ppm).
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Part
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2
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Item
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PL 5.10 DADH (Complete), Covers,
DADH PWB
September 2008
5-20
WorkCentre 5687 Family
5
6
7
8
9
10
11
121K44530
–
–
–
005K12600
–
110E13480
12
13
019E67980
130K73890
14
15
16
125E00430
–
127K53770
17
–
18
19
20
21
22
059K58960
–
–
802E41680
–
23
24
25
–
004E22560
–
26
604K42680
Feed roll assembly (REP 5.14)
Feed sensor (Q05-330)
Front cover (P/O PL 5.15 Item 18)
Feed housing (P/O PL 5.15 Item
18)
Feed solenoid (SOL05-010)
Feed yoke (P/O PL 5.15 Item 18)
Spring (P/O PL 5.15 Item 18)
Bearing (P/O PL 5.15 Item 18)
Feed clutch (CL05-025)
Rear cover (P/O PL 5.15 Item 18)
Top cover interlock switch (S05305)
Document present sensor actuator
Document present sensor (Q05310)
Static eliminator
Gear (P/O PL 5.15 Item 26)
Feed motor (MOT05-020) (ADJ
5.1)
Feed motor tension spring (red) (P/
O PL 5.10 Item 9)
Feed assembly (complete)
Shaft (P/O PL 5.15 Item 26)
Bracket (P/O PL 5.15 Item 18)
Feed roll assembly cover
Intermediate feed bearing (P/O PL
5.15 Item 26)
Bearing (P/O PL 5.15 Item 26)
Feed motor bracket
Ground harness (P/O PL 5.15 Item
18)
DADH feed bearing kit (Complete)
ec
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Description
113R00717
130K73950
–
–
El
Part
1
2
3
4
K-
Item
de
PL 5.15 Feed Assembly (32-38 ppm)
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NOTE: For the feed motor drive belt, refer to PL 5.35 Item 5.
WorkCentre 5687 Family
September 2008
5-21
Parts Lists
PL 5.15
5
6
7
8
9
10
11
121K44530
–
–
–
005K12600
–
110E13480
12
13
14
15
16
–
–
125E00430
–
127K53770
17
–
18
059K58412
19
20
21
22
–
–
802E41680
–
23
24
25
–
004E22560
–
26
604K42680
Feed roll assembly (REP 5.14)
Feed sensor (Q05-330)
Front cover (P/O PL 5.16 Item 18)
Feed housing (P/O PL 5.16 Item
18)
Feed solenoid (SOL05-010)
Feed yoke (P/O PL 5.16 Item 18)
Spring (P/O PL 5.16 Item 18)
Bearing (P/O PL 5.16 Item 18)
Feed clutch (CL05-025)
Rear cover (P/O PL 5.16 Item 18)
Top cover interlock switch (S05305)
Not used
Not used
Static eliminator
Gear (P/O PL 5.16 Item 26)
Feed motor (MOT05-020) (ADJ
5.1)
Feed motor tension spring (red) (P/
O PL 5.10 Item 9)
Feed assembly (complete) (W/O
TAG D-002)
Shaft (P/O PL 5.16 Item 26)
Bracket (P/O PL 5.16 Item 18)
Feed roll assembly cover
Intermediate feed bearing (P/O PL
5.16 Item 26)
Bearing (P/O PL 5.16 Item 26)
Feed motor bracket
Ground harness (P/O PL 5.16 Item
18)
DADH feed bearing kit (Complete)
ec
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Description
113R00718
130E11200
–
–
El
Part
1
2
3
4
K-
Item
de
PL 5.16 Feed Assembly (45-87 ppm
WO/TAG D002)
Parts Lists
PL 5.16
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NOTE: For the feed motor drive belt, refer to PL 5.35 Item 5.
September 2008
5-22
WorkCentre 5687 Family
–
7
8
9
10
11
–
–
005K12600
–
110E13480
12
–
13
–
14
15
16
125E00430
–
127K53770
17
–
18
059K64321
19
20
21
22
–
–
802E87730
–
23
24
25
–
004E22560
–
26
27
604K42680
–
28
604K54340
29
–
ec
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6
El
–
w
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5
Description
Feed roll assembly (REP 5.14)
Feed sensor (Q05-330)
Front cover (P/O PL 5.17 Item 18)
Feed housing (P/O PL 5.17 Item
18)
Nudger motor (P/O PL 5.17 Item
18) (MOT05-010)
Feed yoke (P/O PL 5.17 Item 28)
(W/TAG D-001)
Spring (P/O PL 5.17 Item 18)
Bearing (P/O PL 5.17 Item 18)
Feed clutch (CL05-025)
Rear cover (P/O PL 5.17 Item 18)
Top cover interlock switch (S05305)
Front feed gate (P/O PL 5.17 Item
18)
Rear feed gate (P/O PL 5.17 Item
18)
Static eliminator
Gear (P/O PL 5.17 Item 26)
Feed motor (MOT05-020) (ADJ
5.1)
Feed motor tension spring (red) (P/
O PL 5.10 Item 9)
Feed assembly (complete) (NOTE
2) (W/TAG D-002)
Shaft (P/O PL 5.17 Item 26)
Bracket (P/O PL 5.17 Item 18)
Feed roll assembly cover
Intermediate feed bearing (P/O PL
5.17 Item 26)
Bearing (P/O PL 5.17 Item 26)
Feed motor bracket
Ground harness (P/O PL 5.17 Item
18)
DADH feed bearing kit (Complete)
Nudger motor bracket (P/O PL 5.17
Item 18)
Lever arm CRU spares kit (W/TAG
D-001)
Shim kit (Not Spared) (W/TAG D003)
K-
Part
113R00718
130E11200
–
–
M
Item
1
2
3
4
de
PL 5.17 Feed Assembly (45-87 ppm W/
TAG D002)
NOTE: 1. For the feed motor drive belt, refer to PL 5.35 Item
5.
w
NOTE: 2. When ordered to replace a pre D002 feed
assembly, also replace the DADH PWB PL 5.10 Item 5.
WorkCentre 5687 Family
September 2008
5-23
Parts Lists
PL 5.17
Description
–
–
022E25061
806E19680
–
6
7
8
038E22914
–
–
9
10
11
029E37810
–
130K73960
12
13
130K73970
–
14
–
15
16
17
802K62451
802K93770
055K37570
–
055K36650
Hinge (P/O PL 5.20 Item 16)
Bushing (P/O PL 5.20 Item 16)
CVT/Takeaway idler
Shaft
Torsion spring (green) (P/O PL 5.20
Item 17)
Base
Spring (P/O PL 5.20 Item 17)
Torsion spring (silver) (P/O PL 5.20
Item 17)
Latch pin
Spring plate (P/O PL 5.20 Item 17)
Takeaway sensor (Q05-335) (REP
5.8)
CVT Sensor (Q05-350) (REP 5.8)
Sensor support (P/O PL 5.20 Item
17)
Shaft securing bracket (P/O PL
5.20 Item 17)
Top cover
Top cover assembly (REP 5.1)
Top access cover assembly (32-38
ppm) (REP 5.2)
Top access cover assembly (45-87
ppm) (REP 5.2)
Parts Lists
PL 5.20
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K-
NOTE: For the top cover interlock switch (S05-305), refer to
PL 5.15 Item 11.
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Part
1
2
3
4
5
El
Item
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PL 5.20 Top Cover Assembly
September 2008
5-24
WorkCentre 5687 Family
Description
130K73980
2
–
3
4
5
–
013E21103
–
6
7
8
9
10
022E25061
–
–
127K53780
–
11
023E25420
12
13
14
15
16
17
050E14972
013E21093
–
004E22560
–
604K55240
Registration sensor (Q05-340)
(REP 5.10)
Sensor support (P/O PL 5.10 Item
9)
Torsion spring (P/O PL 5.10 Item 9)
Front CVT roll bearing
CVT Roll (P/O PL 5.25 Item 17) (W/
O TAG 004) (REP 5.15)
Pre-scan idler
Base (P/O PL 5.10 Item 9)
Shaft (Not Spared)
CVT Motor (MOT05-030) (ADJ 5.1)
CVT Motor tension spring (silver)
(P/O PL 5.10 Item 9)
CVT Motor drive belt (REP 5.15,
ADJ 5.1)
Duplex gate (REP 5.15)
Rear CVT roll bearing
Spacer (white) (P/O PL 5.10 Item 9)
CVT Motor bracket
Ground harness (Not Spared)
CVT roll kit (W/TAG D-004)
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Part
1
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K-
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Item
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PL 5.25 CVT
WorkCentre 5687 Family
September 2008
5-25
Parts Lists
PL 5.25
Description
–
130K73990
3
4
038E34361
121E20060
5
055K36641
6
7
8
022E25061
806E19680
059K50770
9
10
–
–
11
12
13
14
15
–
–
–
038E40380
130E11500
16
055K37582
17
059K43910
Lower cover (P/O PL 5.30 Item 5)
Exit sensor (Q05-345) (32-38 ppm)
(REP 5.11)
Baffle assembly
Duplex solenoid (SOL05-050) (REP
5.7)
Baffle assembly (complete) (32-38
ppm) (REP 5.5)
Post scan idlers
Shaft
Exit roll idlers (32-38 ppm) (REP
5.18)
Bearing (P/O PL 5.30 Item 5)
Document finger (P/O PL 5.30 Item
5)
Torsion spring (P/O PL 5.30 Item 5)
Lift bar (P/O PL 5.30 Item 5)
Link arm (P/O PL 5.30 Item 5)
Mylar guide strip (REP 5.20)
Exit sensor (Q05-345) (45-87 ppm)
(REP 5.11)
Baffle assembly (complete) (45-87
ppm) (REP 5.5)
Exit roll idlers (45-87 ppm) (REP
5.18)
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2
Parts Lists
PL 5.30
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Item
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PL 5.30 Baffle Assembly
September 2008
5-26
WorkCentre 5687 Family
004K00971
031E08720
031E11310
050E22922
423W00949
059K50920
7
8
125E00430
130E11500
–
130E12320
9
–
10
11
115K02540
103K01511
12
–
13
14
014E61020
–
15
–
16
–
17
059K43920
18
050K67464
19
130E11200
20
–
21
–
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2
3
–
4
5
6
Input tray assembly (complete) (3238 ppm) (REP 5.4)
Pad
Restack arm
Restack arm (alternate)
Input tray
Feed motor drive belt (ADJ 5.1)
Takeaway roll assembly (32-38
ppm) (REP 5.6), Exit roll assembly
(32-87 ppm) (REP 5.13)
Static eliminator (small) (REP 5.17)
DADH Length sensor 1 (Q05-315)/
DADH Length sensor 2 (Q05-320)
(REP 5.9)
DADH Length sensor 1 (Q05-315)/
DADH Length sensor 2 (Q05-320)
(Alternate)
Lower cover (right) (P/O PL 5.35
Item 18) (45-87 ppm)
Static eliminator (large)
Document width sensor (Q05-325)
(REP 5.16, ADJ 5.3)
Bearing (P/O PL 5.35 Item 1, PL
5.35 Item 18)
Spacer (black)
Spacer (white) (P/O PL 5.35 Item 1,
PL 5.35 Item 18)
Pulley (P/O PL 5.35 Item 1, PL 5.35
Item 18)
Sensor bracket (P/O PL 5.35 Item
1, PL 5.35 Item 18)
Exit roll assembly (45-87 ppm)
(REP 5.13)
Input tray assembly (complete) (4587 ppm) (REP 5.14)
Document present sensor (Q05310) (45-87 ppm)
Lower cover (Left) (P/O PL 5.35
Item 18) (45-87 ppm)
Lower cover (P/O PL 5.35 Item 1)
(32-38 ppm)
El
Description
050K60430
M
K-
Part
1
w
w
Item
de
PL 5.35 Input Tray Assembly
w
NOTE: If a new part is installed into the input tray, or a new
input tray is installed, perform ADJ 5.3.
WorkCentre 5687 Family
September 2008
5-27
Parts Lists
PL 5.35
Description
848K06210
–
3
–
4
5
–
–
6
–
7
8
803E13680
–
9
–
10
–
11
–
12
–
Document cover assembly
Document cover (P/O PL 5.40 Item
1)
Counter balance (P/O PL 5.40 Item
2)
Document pad (Not Spared)
Counterbalance support (Not
Spared)
Document cover bracket (Not
Spared)
Thumbscrew
LH Adaptor plate (P/O PL 5.40 Item
1)
RH Adaptor plate (P/O PL 5.40
Item 1)
Platen cover handle (P/O PL 5.40
Item 1)
Magnetic interlock (P/O PL 5.40
Item 2)
Cover platen (P/O PL 5.40 Item 2)
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2
Parts Lists
PL 5.40
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PL 5.40 Document Cover
September 2008
5-28
WorkCentre 5687 Family
Description
–
2
–
3
–
4
–
–
5
604K41020
604K34980
604K34950
–
–
–
6
–
7
8
–
–
Scanner (REF: PL 14.20 Item 1)
(32-55 ppm), (REF: PL 14.10 Item
1) (65-87 ppm)
Spacer (REF: PL 14.20 Item 6) (3255 ppm), (REF: PL 14.10 Item 6)
(65-87 ppm)
Grommet (REF: PL 14.20 Item 7)
(32-55 ppm), (REF: PL 14.10 Item
7) (65-87 ppm)
ROS spares kit (32-38 ppm)
ROS spares kit (45-55 ppm)
ROS spares kit (65-87 ppm)
ROS Power distribution (PJ120PJ18)/Communication (PJ121-PJ2
& PJ122-PJ109) harness (Not
Spared) (32-55 ppm)
ROS Power distribution (PJ120PJ18)/communication (PJ121-PJ2
& PJ122-PJ228) harness (Not
Spared) (65-87 ppm)
Scanner frame securing bracket
(Not Spared)
Spacer (Not Spared)
ROS (P/O PL 6.10 Item 4)
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PL 6.10 ROS
WorkCentre 5687 Family
September 2008
5-29
Parts Lists
PL 6.10
960K42121
809E84170
059K59260
5
6
7
8
–
–
059K59230
–
9
–
10
11
12
13
–
–
–
–
14
15
16
059K59270
059K59221
–
17
–
18
–
19
–
20
21
22
23
24
25
26
–
604K54760
–
–
604K48700
–
050K68570
27
050K68580
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2
3
4
Tray housing (P/O PL 7.10 Item 26,
PL 7.10 Item 27) (W/TAG P-001)
Tray 1 and 2 control PWB
Leaf spring (REP 7.12)
Paper guide latch assembly (REP
7.6)
Label tray 1 (P/O PL 7.10 Item 26)
Label tray 2 (P/O PL 7.10 Item 27)
Cam assembly (REP 7.12)
Tray home cam (P/O PL 7.10 Item
7)
Paper size cam (P/O PL 7.10 Item
7)
Retaining plate (Not Spared)
Paper guide (P/O PL 8.26 Item 1)
MAX Fill label (P/O PL 7.10 Item 4)
Tray 1 and 2 paper lift plate (P/O PL
7.10 Item 26, PL 7.10 Item 27)
Paper stop assembly
Lift gear kit (REP 7.20)
IOT-PFM Harness (PJ7-PJ382)
(Not Spared) (REP 7.13)
Paper tray 1 & 2 lift arm assembly
(P/O PL 7.10 Item 26, PL 7.10 Item
27)
Bearing (P/O PL 7.10 Item 26, PL
7.10 Item 27)
Quadrant gear (60T) (P/O PL 7.10
Item 15)
Gear (13T) (P/O PL 7.10 Item 15)
Envelope tray feeding kit
Lift arm pin (P/O PL 7.10 Item 15)
Paper tray lip (P/O PL 7.10 Item 24)
Paper tray lip kit (W/TAG 002)
Gear (60T) (P/O PL 7.10 Item 15)
Tray 1 assembly (NOTE) (W/TAG
001) (REP 7.1)
Tray 2 assembly (NOTE) (W/TAG
001) (REP 7.1)
El
Description
–
K-
Part
1
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Item
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PL 7.10 Tray 1 and 2 Assembly
Parts Lists
PL 7.10
w
w
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NOTE: For the envelope tray please refer to PL 31.13 Item
18.
September 2008
5-30
WorkCentre 5687 Family
–
6
–
7
–
8
9
–
130K67521
10
012K05690
11
012K05701
12
13
849E21140
–
14
004K07330
15
004K07320
16
17
18
038E30370
019E73940
–
19
20
801K20310
–
21
22
23
807E22950
801E11400
019E75120
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5
Tray hoist pulley
Tray 4 assembly (NOTE) (REP 7.2)
Tray 3 assembly (NOTE) (REP 7.2)
Front short elevator cable (P/O PL
7.15 Item 10, 11)
Rear elevator cable (tray 4) (P/O
PL 7.15 Item 11)
Rear elevator cable (tray 3) (P/O
PL 7.15 Item 10)
Front long elevator cable (P/O PL
7.15 Item 10, PL 7.15 Item 11)
HCF (complete) (Not Spared)
Tray 3 feed sensor actuator (REP
8.14)
Tray 3 elevator cable assembly
(REP 7.4)
Tray 4 elevator cable assembly
(REP 7.4)
Pulley carrier
Tray 3 feed sensor actuator spring
(P/O PL 7.15 Item 9)
Tray 4 elevate damper assembly
(REP 7.11)
Tray 3 elevate damper assembly
(REP 7.11)
Tray lift guide
Cork pad
Separation strip (7 off) (P/O PL 7.15
Item 19)
Separation strip kit
Paper tray guide (P/O PL 7.15 Item
2, 3) (ADJ 7.1)
Gear (REP 7.11)
Corner separation strip
Metamoll Pad
El
Description
022E27180
050K59433
050K59422
–
K-
Part
1
2
3
4
M
Item
de
PL 7.15 HCF Tray 3 and 4 Assembly (1
of 2)
w
w
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NOTE: Refer to ADJ 7.1 to set the tray 3 and tray 4 paper
guides.
WorkCentre 5687 Family
September 2008
5-31
Parts Lists
PL 7.15
2
–
3
4
049K00300
–
5
6
7
–
604K18182
–
8
–
9
–
10
–
11
12
13
14
15
16
17
–
009K02380
–
019K06030
–
–
–
18
005E21801
Tray 4 assembly (REF: PL 7.15
Item 2)
Tray 3 assembly (REF: PL 7.15
Item 3)
Tray 3 and 4 clamp kit
Side clamp (2 off) (P/O PL 7.17
Item 3)
Center clamp (P/O PL 7.17 Item 3)
Tray 3 & 4 mylar retainer clip kit
Retainer clip (Wide) (6 off) (P/O PL
7.17 Item 6)
Retainer clip (Narrow) (2 off) (P/O
PL 7.17 Item 6)
Side edge flexure spring (Not
Spared)
Paper tray guide (Not Spared) (ADJ
7.1)
Flexure spring (Not Spared)
Top edge flexure spring
Retaining clips (Not Spared)
HCF Tray alignment clip kit
Front clip (P/O PL 7.17 Item 14)
Rear clip (P/O PL 7.17 Item 14)
Alignment locking clip (P/O PL 7.17
Item 14)
Elevator dives gear coupling
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Description
–
El
Part
1
Parts Lists
PL 7.17
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PL 7.17 HCF Tray 3 and 4 Assembly (2
of 2)
September 2008
5-32
WorkCentre 5687 Family
Description
127K55950
2
3
4
960K41522
019E63410
130E10570
5
6
7
8
9
–
120E25810
868E11660
120E25800
868E11670
Tray 3 elevator motor (MOT07030), Tray 4 elevator motor
(MOT07-040) (REP 7.3)
HCF control PWB (REP 7.10)
Switch holder
Tray 3 home switch (S07-303), Tray
4 home switch (S07-304) (REP 7.9)
Not used
Tray 4 stack limiter (REP 7.8)
Tray 3 stack limiter bracket
Tray 3 stack limiter (REP 7.8)
Tray 4 stack limiter bracket
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PL 7.20 Elevator Motor and Control
PWB
WorkCentre 5687 Family
September 2008
5-33
Parts Lists
PL 7.20
Part
Description
802K48781
848K12270
017K03771
848E17500
848E17490
826E20970
802K48770
–
–
848E17510
Rear cover
Left cover
Castor (locking)
Tray 4 front cover
Tray 3 front cover
Screw (M6 x 30)
Right cover
Cover infill 1 (P/O PL 7.25 Item 10)
Cover infill 2 (P/O PL 7.25 Item 10)
Cover infill kit
Parts Lists
PL 7.25
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1
2
3
4
5
6
7
8
9
10
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PL 7.25 HCF Covers
September 2008
5-34
WorkCentre 5687 Family
–
4
121E25680
5
–
6
7
–
130E12060
8
9
029E50160
–
10
11
12
809E57640
807E05311
–
13
14
809E84190
–
15
–
16
17
–
–
18
–
19
–
20
–
21
059K39862
22
–
23
24
–
130E12760
25
130E12770
26
27
–
050K67891
28
–
29
604K55500
30
31
32
–
–
–
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3
El
–
K-
2
Description
Bypass tray and left hand door
assembly (32-55 ppm) (REP 7.5)
Left hand door (P/O PL 7.30 Item 1,
PL 7.30 Item 27)
Left hand door interlock (S01-305)
(Not Spared) (110E93440 not in
solos)
Feed solenoid (SOL08-050) (REP
8.9)
Feed head assembly (P/O PL 7.30
Item 1, 27) (REP 8.19)
Feed head (P/O PL 7.30 Item 5)
Bypass tray empty sensor (Q07335) (REP 8.23)
Hinge pin
Spring retainer (P/O PL 7.30 Item
11)
Spring drive gear
Drive gear assembly (REP 8.20)
Bypass tray (P/O PL 7.30 Item 1,
27)
Ground spring
Feed head top cover (P/O PL 7.30
Item 5)
Feed roll (P/O PL 7.30 Item 21)
(REP 8.21)
Nip roll (P/O PL 7.30 Item 5)
Left hand door cover (P/O PL 7.30
Item 2)
Retard pad bracket (P/O PL 7.30
Item 21)
Retard pad assembly (P/O PL 7.30
Item 21)
Retard pad spring (P/O PL 7.30
Item 21)
Feed roll and retard pad assembly
(REP 8.22)
Solenoid spring (P/O PL 7.30 Item
4)
Interlock cover (Not Spared)
Tray 1/2 feed sensor (Q08-101)
(68-87 ppm) (REP 8.24)
Wait Sensor (Q08-100, Q08-110)
(65-87 ppm) (NOTE) (REP 8.17)
Nip roll (Not Spared)
Bypass tray and left hand door
assembly (65-87 ppm) (REP 7.5)
Pre-reg nip roll spring (P/O PL 7.30
Item 29)
Skew bypass tray spares kit (x2
spring) (W/TAG 048)
Nip roller (Not Spared)
Shaft (Not Spared)
Lower cover (Not Spared)
M
Part
050K67881
w
w
Item
1
de
PL 7.30 Bypass Tray and Left Hand
Door Assembly
w
NOTE: Refer to PL 8.15 Item 3 for the 32-55 ppm wait
sensor.
WorkCentre 5687 Family
September 2008
5-35
Parts Lists
PL 7.30
1
2
3
4
5
6
7
8
9
10
11
12
Part
Description
–
–
017K03771
802K48770
802K48781
–
826E20970
–
–
–
848E17510
848K12270
Stand unit (complete) (Not Spared)
Front door (Not Spared) (NOTE)
Castor (locking)
Right cover
Rear cover
Stand base (Not Spared)
Screw (M6x30)
Door hinge pin (P/O PL 7.40 Item 2)
Cover infill 1 (P/O PL 7.40 Item 11)
Cover infill 2 (P/O PL 7.40 Item 11)
Cover infill kit
Left cover
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PL 7.40 Stand Assembly
Parts Lists
PL 7.40
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NOTE: Hinge pins (PL 7.40 Item 8) are supplied with the front
door.
September 2008
5-36
WorkCentre 5687 Family
Description
802K93561
–
3
–
4
–
5
–
6
110E20570
7
8
9
10
11
12
13
–
848K19110
802E82351
802E82363
–
848E05863
–
14
–
15
–
16
17
–
–
Front door assembly
Front door hinge (P/O PL 7.60 Item
1)
Front door hinge pin (P/O PL 7.60
Item 1)
Trail edge guide assembly (P/O PL
7.60 Item 1)
Front door latch (P/O PL 7.60 Item
1)
Front door interlock switch (S07306)
Interlock switch plate (Not Spared)
Front cover
Rear cover
Top cover
Not used
Base knuckle cover
Front door interlock harness (Not
Spared)
Tamper guide lever (P/O PL 7.60
Item 1)
Tamper lever compression spring
(P/O PL 7.60 Item 1)
Label (P/O PL 7.60 Item 8)
Label (P/O PL 7.60 Item 8)
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PL 7.60 Tray 5 Covers
WorkCentre 5687 Family
September 2008
5-37
Parts Lists
PL 7.60
Description
–
–
–
–
–
–
7
–
8
–
9
–
10
11
12
13
803E13680
–
–
–
14
–
15
–
16
003K20681
Adjustable castor (Not Spared)
Castor (Not Spared)
Platform assembly (Not Spared)
Spring Bias (Not Spared)
Latch bias (Not Spared)
Docking latch (P/O PL 7.62 Item
16)
Docking latch spring (P/O PL 7.62
Item 16)
Docking latch bracket (P/O PL 7.62
Item 16)
Docking latch main bracket (P/O PL
7.62 Item 16)
Docking latch thumb screw
Docking plate (Not Spared)
Slide assembly (Not Spared)
Docking guides (P/O PL 7.62 Item
16)
Slide assembly locking nut (Not
Spared)
Docking plate assembly (Not
Spared)
Latch assembly
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Part
1
2
3
4
5
6
Parts Lists
PL 7.62
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PL 7.62 Tray 5 Base
September 2008
5-38
WorkCentre 5687 Family
Description
110E07300
–
–
–
–
–
–
038E34401
–
10
11
–
–
12
13
038K16403
029K04680
Docking interlock switch (S07-372)
Handle latch (Not Spared)
Latch spacer (Not Spared)
Slide latch (Not Spared)
Spring leaf (Not Spared)
Rear guide (P/O PL 7.64 Item 12)
Front guide assembly (Not Spared)
Guide strip
Adjustment plate (P/O PL 7.64 Item
13)
Docking pin (P/O PL 7.64 Item 13)
Rear guide assembly spring (P/O
PL 7.64 Item 12)
Rear guide assembly
Docking pin assembly
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Part
1
2
3
4
5
6
7
8
9
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PL 7.64 Tray 5 Guides
WorkCentre 5687 Family
September 2008
5-39
Parts Lists
PL 7.64
–
–
–
5
130K74380
6
–
7
8
9
–
960K35024
130K75511
10
11
–
–
12
110E06961
13
–
14
–
15
16
17
–
003K20950
–
18
–
19
20
–
–
21
22
23
24
25
–
–
–
127K56330
007K19660
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2
3
4
Tray assembly (complete) (REF: PL
7.70 Item 1)
Crash bar (Not Spared)
Frame top brace (Not Spared)
Elevator motor (MOT07-373) (P/O
PL 7.68 Item 24) (REP 7.16)
Elevator motor encoder sensor
(Q07-406) (REP 7.16)
Elevator motor bracket (P/O PL
7.68 Item 24)
Elevator motor shaft (Not Spared)
Control PWB
Stack down sensor (Q07-405)
(REP 7.15)
Standoff (Not Spared)
Tray level drive gear clip (Not
Spared)
Upper limit switch (S07-412) (REP
7.17)
Rear elevator rack (P/O PL 7.68
Item 25)
Front elevator rack (P/O PL 7.68
Item 25)
Retard roller shield (Not Spared)
Shipping handle assembly
Shipping pin bearing (P/O PL 7.68
Item 16)
Shipping pin spring (P/O PL 7.68
Item 16)
Shipping pin (P/O PL 7.68 Item 16)
Shipping pin handle (P/O PL 7.68
Item 16)
Cable tie (Not Spared)
Not used
Cable holder (Not Spared)
Elevator motor assembly
Elevator rack assembly
El
Description
–
M
K-
Part
1
Parts Lists
PL 7.68
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Item
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PL 7.68 Tray 5 Lift assembly (1 of 2)
September 2008
5-40
WorkCentre 5687 Family
3
4
–
–
5
6
7
8
9
–
–
019K13470
–
–
10
–
11
–
12
–
13
–
14
–
15
–
16
–
17
18
19
20
–
612W25655
815K11380
962K50461
Tray lift assembly (Not Spared)
Tray down limit switch (S07-415)
(Not Spared) (REP 7.18)
Lower safety bar (Not Spared)
Tray level drive gear (P/O PL 7.68
Item 25)
Fixing plate (Not Spared)
Infill plate (P/O PL 7.70 Item 19)
Cork pad
Tray lift top cover (Not Spared)
Lift plate crash bar actuator 2 (Not
Spared)
Lift plate crash bar actuator 1 (Not
Spared)
Crash bar actuator spring (Not
Spared)
Tray level drive gear clip (Not
Spared)
Infill actuator arm (P/O PL 7.70
Item 19)
Infill actuator arm spring (P/O PL
7.70 Item 19)
Infill actuator arm pin (P/O PL 7.70
Item 19)
Infill plate spring (P/O PL 7.70 Item
19)
Lower safety spring (Not Spared)
Tray down limit switch screw
Infill plate assembly
Tray 5 elevator harness
ec
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Description
–
110E06961
El
Part
1
2
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Item
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PL 7.70 Tray 5 Lift assembly (2 of 2)
WorkCentre 5687 Family
September 2008
5-41
Parts Lists
PL 7.70
Description
802E93220
014E60830
802E93210
802E93201
–
–
5
6
7
8
9
–
–
826E26991
–
–
10
11
802K88301
–
12
014E67571
Rear cover
Rear cover standoff
Left hand cover
Right hand cover (W/O TAG 046,
TAG 047)
Right hand cover (P/O PL 10.20
Item 1) (W/TAG 046, TAG 047)
Filter (Not Spared)
Filter cover (Not Spared)
Thumbscrew
Work shelf (P/O PL 8.10 Item 11)
Work shelf bracket (P/O PL 8.10
Item 11)
Front door assembly (32-55 ppm)
Work shelf assembly kit (Not
Spared)
Stand off cable holder
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Part
1
2
3
4
Parts Lists
PL 8.10
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PL 8.10 Main Covers
September 2008
5-42
WorkCentre 5687 Family
Description
–
2
3
–
–
4
5
6
–
–
–
7
8
9
10
11
–
–
848K11790
802K95203
–
Internal cover (P/O PL 8.11 Item
10)
Grill (P/O PL 8.11 Item 10)
Paper path cooling fan 1 (P/O PL
8.11 Item 10)
Cooling duct (P/O PL 8.11 Item 10)
Foam seal (P/O PL 8.11 Item 10)
Paper path cooling fan 2 (P/O PL
8.11 Item 10)
Harness (P/O PL 8.11 Item 10)
Front door (P/O PL 8.11 Item 10)
Logo badge
Front door assembly
Door hinge pin (P/O PL 8.11 Item
10)
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Part
1
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M
K-
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Item
de
PL 8.11 Front Door Assembly (65-87
ppm) (2 of 3)
WorkCentre 5687 Family
September 2008
5-43
Parts Lists
PL 8.11
–
130E11430
4
–
5
6
7
059K52341
028E16630
121E19460
8
9
10
013E36980
806E18030
–
11
12
13
14
15
16
–
–
–
–
–
–
17
–
18
–
19
–
20
–
21
22
–
–
23
24
25
26
835E05350
–
–
604K55570
ec
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ni
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2
3
Registration transport assembly
(REP 8.4, ADJ 8.1)
Retainer bracket (Not Spared)
Wait sensor (Q08-100),
Registration sensor (Q08-150)
(NOTE 2) (REP 8.6)
Registration transport guide (P/O
PL 8.15 Item 1)
Registration nip assembly
Snap on washer (M6)
Registration clutch (CL08-070)
(REP 8.5, ADJ 8.1, ADJ 4.1)
Bearing
Drive roll assembly (REP 8.26)
Jam clearance knob (P/O PL 8.15
Item 1)
Gear (26T) (P/O PL 8.15 Item 1)
Spring arm (P/O PL 8.15 Item 1)
Torsion spring (P/O PL 8.15 Item 1)
Gear (28T) (P/O PL 8.15 Item 1)
Ring pitch (P/O PL 8.15 Item 1)
Black nylon washer (P/O PL 8.15
Item 1)
Gear (22G/28T) (P/O PL 8.15 Item
1) (ADJ 4.1)
Gear (23T) (P/O PL 8.15 Item 1)
(ADJ 4.1)
Gear (22G/20T) (P/O PL 8.15 Item
1)
Drive belt (P/O PL 8.15 Item 1)
(REP 8.27)
Spring arm pin (P/O PL 8.15 Item 1)
Lower bias guide (P/O PL 8.15 Item
1)
Bias contact (NOTE 1)
Clutch cover (Not Spared)
Drive shaft (P/O PL 8.15 Item 26)
Drive roll repair kit (W/TAG 051)
El
Description
059K60040
K-
Part
1
M
Item
de
PL 8.15 Registration Transport (32-55
ppm)
w
w
NOTE: 1. This is a HFSI item. Refer to GP 17 and reset the
bias foam count to zero in the feature screen.
Parts Lists
PL 8.15
w
NOTE: 2. Sensor reference Q08-110 may also be seen when
the tray 5 is present.
September 2008
5-44
WorkCentre 5687 Family
–
130E12760
4
–
5
6
7
059K52341
028E16630
121E19460
8
9
10
013E36980
806E18030
–
11
12
13
14
15
16
–
–
–
–
–
–
17
–
18
–
19
–
20
–
21
22
–
–
23
24
25
835E05350
–
–
26
27
–
604K55570
ec
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ni
c
2
3
Registration transport assembly
(REP 8.4, ADJ 8.1)
Retainer bracket (Not Spared)
Registration sensor (Q08-150)
(REP 8.15)
Registration transport guide (P/O
PL 8.17 Item 1)
Registration nip assembly
Snap on washer (M6)
Registration clutch (CL08-070)
(REP 8.5, ADJ 8.1, ADJ 4.1)
Bearing
Drive roll assembly (REP 8.26)
Jam clearance knob (P/O PL 8.17
Item 1)
Gear (26T) (P/O PL 8.17 Item 1)
Spring arm (P/O PL 8.17 Item 1)
Torsion spring (P/O PL 8.17 Item 1)
Gear (28T) (P/O PL 8.17 Item 1)
Ring pitch (P/O PL 8.17 Item 1)
Black nylon washer (P/O PL 8.17
Item 1)
Gear (22G/28T) (P/O PL 8.17 Item
1) (ADJ 4.1)
Gear (23T) (P/O PL 8.17 Item 1)
(ADJ 4.1)
Gear (22G/20T) (P/O PL 8.17 Item
1)
Drive belt (P/O PL 8.17 Item 1)
(REP 8.27)
Spring arm pin (P/O PL 8.17 Item 1)
Lower bias guide (P/O PL 8.17 Item
1)
Bias contact (NOTE)
Clutch cover (Not Spared)
Registration sensor bracket (Not
Spared)
Drive shaft (P/O PL 8.17 Item 27)
Drive roll repair kit (W/TAG 051)
El
Description
059K60050
M
K-
Part
1
w
w
Item
de
PL 8.17 Registration Transport (65-87
ppm)
w
NOTE: This is a HFSI item. Refer to GP 17 and reset the bias
foam count to zero in the feature screen.
WorkCentre 5687 Family
September 2008
5-45
Parts Lists
PL 8.17
Description
059K64150
–
3
–
4
130E12760
5
6
7
8
003K20760
–
–
127K62340
9
960K32880
10
11
12
13
–
–
–
–
14
15
16
059K49400
–
–
–
–
17
604K55570
Duplex transport (REP 8.7)
Drive belt (76T) (P/O PL 8.20 Item
1) (REP 8.8)
Drive belt (285T) (P/O PL 8.20 Item
1) (REP 8.8)
Duplex sensor (Q08-160) (REP
8.32)
Jam clearance latch
Spring (P/O PL 8.20 Item 1)
Nip roll shaft (P/O PL 8.20 Item 1)
Duplex motor (MOT08-060) (REP
8.8)
Duplex motor driver PWB (REP
8.8)
Drive pulley (P/O PL 8.20 Item 1)
Lower cover (P/O PL 8.20 Item 1)
Duplex duct (P/O PL 8.20 Item 1)
Duplex nip roll shaft (P/O PL 8.20
Item 1)
Nip roll assembly
Bearing (P/O PL 8.20 Item 1)
Duplex drive roll shaft (P/O PL 8.20
Item 17) (W/O TAG 051)
Duplex drive roll shaft (P/O PL 8.20
Item 17) (W/TAG 051)
Drive roll repair kit (W/TAG 051)
ec
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Part
1
2
Parts Lists
PL 8.20
w
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M
K-
El
Item
de
PL 8.20 Duplex Transport (65-87 ppm)
September 2008
5-46
WorkCentre 5687 Family
Description
059K59432
–
3
–
4
130E12070
5
6
7
8
003K20760
–
–
127K53190
9
960K52720
10
11
12
–
–
–
13
14
15
059K49400
–
–
16
604K55570
Duplex transport (REP 8.7)
Drive belt (76T) (P/O PL 8.22 Item
1) (REP 8.8)
Drive belt (285T) (P/O PL 8.22 Item
1) (REP 8.8)
Duplex sensor (Q08-160) (REP
8.32)
Jam clearance latch
Spring (P/O PL 8.22 Item 1)
Nip roll shaft (P/O PL 8.22 Item 1)
Duplex motor (MOT08-060) (REP
8.8)
Duplex motor driver PWB (REP
8.8)
Drive pulley (P/O PL 8.22 Item 1)
Lower cover (P/O PL 8.22 Item 1)
Duplex nip role shaft (P/O PL 8.22
Item 1)
Nip roll assembly
Bearing (P/O PL 8.22 Item 1)
Duplex drive roll shaft (P/O PL 8.22
Item 16) (W/O TAG 051)
Drive roll repair kit (W/TAG 051)
ec
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Part
1
2
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M
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Item
de
PL 8.22 Duplex Transport (32-55 ppm)
WorkCentre 5687 Family
September 2008
5-47
Parts Lists
PL 8.22
Description
–
2
3
4
5
023E31270
020E54150
020E48680
127K61841
6
7
8
9
10
11
12
013E37480
013E37490
059K70070
962K64030
962K64020
120E36130
962K64040
Tray 1 or 2 paper feed assembly (P/
O PL 8.26 Item 1)
Transport drive belt (REP 8.12)
Pulley
Pulley idler
Transport roll drives motor
(MOT08-025)
Rear transport roll bearing
Front transport roll bearing
Transport roll
Power harness
Signal harness
Cable holder
Connection harness
ec
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Part
1
Parts Lists
PL 8.25
w
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Item
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PL 8.25 Tray 1 and 2 Paper Feed
Assembly (1 of 2)
September 2008
5-48
WorkCentre 5687 Family
Description
059K59680
2
–
3
4
5
059K69800
–
–
6
127K61850
7
130E12770
8
9
10
11
12
130E12750
–
014E67650
809E84180
–
13
059K59250
Tray 1 paper feed assembly (REP
8.1)
Tray 2 paper feed assembly (REF:
PL 8.26 Item 1) (REP 8.1)
Roll assembly (3 rolls) (REP 8.35)
Retard roll (P/O PL 8.26 Item 3)
Feed Nudger roll assembly (P/O PL
8.26 Item 3)
Tray 1 Feed/elevator motor
(MOT08-010, MOT08-020)
Tray empty sensor (Q07-331, Q07342)
Stack height sensor
Guide (P/O PL 8.26 Item 1)
Shim sensor
Retard roll gate spring
Retard roll gate (P/O PL 8.26 Item
1)
Sensor pack
ec
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Part
1
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K-
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Item
de
PL 8.26 Tray 1 and 2 Paper Feed
Assembly (2 of 2)
WorkCentre 5687 Family
September 2008
5-49
Parts Lists
PL 8.26
–
–
5
–
6
059K43730
7
127K53380
–
–
8
807E06210
–
–
9
–
10
11
12
13
–
–
–
–
14
–
15
130E12510
16
17
18
005E21801
809E94510
059K58620
–
059K50120
19
–
20
604K48620
21
22
23
130E12060
–
127K56490
ec
tro
ni
c
3
4
El
–
K-
2
Description
Tray 3 and 4 paper feed assembly
kit (REP 8.2, REP 8.3)
Tray 3 paper feeder (P/O PL 8.30
Item 1)
Spacer tool (P/O PL 8.30 Item 1)
Feeder spacer (Tray 3 only) (P/O
PL 8.30 Item 1)
Tray 3 feeder label (P/O PL 8.30
Item 1)
Feed roll assembly (P/O PL 8.30
Item 1) (W/O TAG 110)
Tray 3 and 4 transport motor
(MOT08-045) (32-55 ppm) (REP
8.10)
Tray 3 and 4 transport motor
(MOT08-045) (P/O PL 8.30 Item
23) (65-87 ppm) (REP 8.10)
Tray 3 and 4 transport drive gear
(Non-conductive) (32-55 ppm)
Tray 3 and 4 transport drive gear
(Conductive) (P/O PL 8.30 Item 23)
(65-87 ppm) (REP 8.11)
Transport drive belt (P/O PL 8.30
Item 16)
Flange (P/O PL 8.30 Item 16)
Pulley (P/O PL 8.30 Item 16)
Spring (P/O PL 8.30 Item 16)
Drive coupling (P/O PL 8.30 Item
16)
Tray 3 and 4 transport motor
bracket (Not Spared)
Tray 3 feed sensor (Q08-103 Q08103) (NOTE) (REP 8.28)
Drive coupling assembly
Ground plate (32-55 ppm)
Tray 3 and 4 transport roll (32-55
ppm) (REP 8.31, ADJ 4.1)
Tray 3 and 4 transport roll (65-87
ppm) (REP 8.31, ADJ 4.1)
Tray 3 stack height sensor actuator
(P/O PL 8.30 Item 1)
Tray 3 and 4 multifeed roll fix kit
(rough feed rolls) (W/TAG 110)
Stack height sensor (REP 7.7)
Paper guide (Not Spared)
Tray 3 and 4 transport motor and
drive gear kit (Conductive) (65-87
ppm) (REP 8.11)
M
Part
604K53950
w
w
Item
1
de
PL 8.30 Tray 3 Paper Feed Assembly
Parts Lists
PL 8.30
w
NOTE: For the tray 3 feed sensor actuator, refer to PL 7.15
Item 9.
September 2008
5-50
WorkCentre 5687 Family
Description
604K53950
2
3
4
059K43730
–
–
5
6
7
8
9
–
–
–
–
–
10
604K48620
11
12
006K29490
130K75380
13
130E12060
Tray 3 and 4 paper feed assembly
kit (REP 8.2, REP 8.3)
Feed roll assembly (W/O TAG 110)
Mounting bracket (Not Spared)
Tray 3 and 4 paper feeder (P/O PL
8.31 Item 1)
Shaft (P/O PL 8.31 Item 11)
Bearing (P/O PL 8.31 Item 11)
Idler roll (Not Spared)
Spring (P/O PL 8.31 Item 11)
Tray 4 feed sensor bracket (P/O PL
8.31 Item 12)
Tray 3 and 4 multifeed roll fix kit
(rough tread rolls) (W/TAG 110)
Idler shaft assembly
Tray 4 feed sensor assembly (Q08104)
Stack height sensor
ec
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Part
1
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K-
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Item
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PL 8.31 Tray 4 Paper Feed Assembly
WorkCentre 5687 Family
September 2008
5-51
Parts Lists
PL 8.31
Part
Description
1
802K48530
2
059K30402
–
059K50101
3
4
5
6
7
022E26620
–
–
023E24440
–
8
–
9
10
–
–
11
059K50110
12
13
14
15
022E26640
–
–
059K43830
Jam clearance door HCF paper
path
Takeaway roll assembly (32-55
ppm) (REP 8.29, ADJ 4.1)
Takeaway roll assembly (65-87
ppm) (REP 8.29, ADJ 4.1)
Transport roll bearing
Flange (P/O PL 8.35 Item 15)
Pulley (P/O PL 8.35 Item 15)
Drive belt
Drive coupling (P/O PL 8.30 Item
16)
Transport roll (Not Spared) (REP
8.30)
Shaft (Not Spared)
Spring (P/O PL 8.35 Item 15) (REP
8.30)
Transport roll assembly (REP 8.30,
ADJ 4.1)
Idler roll
Spring plate (P/O PL 8.35 Item 15)
Base (P/O PL 8.35 Item 15)
Tray 3 transport assembly (REP
8.13)
ec
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Item
de
PL 8.35 Tray 3 Transport Assembly
Parts Lists
PL 8.35
w
w
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M
K-
El
NOTE: Refer to REP 8.13 for the tray 3 transport assembly.
September 2008
5-52
WorkCentre 5687 Family
2
127K56452
3
127K61980
4
5
6
7
8
–
–
–
–
–
9
10
11
12
13
14
–
–
–
–
125E00430
–
15
–
16
17
18
19
962K50475
962K63351
–
–
20
–
Upper feeder assembly (REF: PL
8.45 Item 1)
Tray 5 transport motor (MOT - 08046) (REP 8.37)
Feed motor (MOT08-117) (REP
8.36)
Bearing (Not Spared)
Gear (Not Spared)
Not used
Drive belt (Not Spared) (REP 8.33)
Upper limit actuator spring (Not
Spared)
Upper limit actuator (Not Spared)
Belt tensioner (Not Spared)
Belt tensioner spring (Not Spared)
Not used
ESD brush
Transport motor harness (Not
Spared)
Tray 5 upper feeder assembly
harness (Not Spared)
Elevator motor harness
IOT to tray 5 harness
Not used
Feed/elevator motor harness (Not
Spared)
Elevator harness shield (Not
Spared)
ec
tro
ni
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Description
–
El
Part
1
w
w
w
M
K-
Item
de
PL 8.40 Tray 5 Feed Assembly (1 of 3)
WorkCentre 5687 Family
September 2008
5-53
Parts Lists
PL 8.40
–
–
5
–
6
130E12760
–
130E11610
7
130E12060
8
9
10
–
–
–
11
–
12
–
13
14
15
16
17
–
–
–
–
–
18
–
19
–
20
–
21
–
ec
tro
ni
c
3
4
Upper feed assembly
Upper feed assembly base (P/O PL
8.45 Item 1)
Nudger roll (P/O PL 8.45 Item 20)
One way coupling (P/O PL 8.45
Item 20)
Take away idler roller (P/O PL 8.45
Item 1)
Tray 5 empty (Q07-401) /feed
sensor (Q08-105) (REP 7.13, REP
8.25)
Tray 5 empty (Q07-401) /feed
sensor (Q08-105) (Alternate) (REP
7.13, REP 8.25)
Stack height sensor (Q07-402)
(REP 7.14)
Bearing (P/O PL 8.45 Item 1)
Torsion spring (P/O PL 8.45 Item 1)
Nudger roll (P/O PL 8.45 Item 20,
PL 8.45 Item 21)
Upper feed assembly top cover (P/
O PL 8.45 Item 1)
Feed roll (P/O PL 8.45 Item 20, PL
8.45 Item 21)
Clutch (P/O PL 8.45 Item 20)
Gear (38T) (P/O PL 8.45 Item 1)
Roller belt (P/O PL 8.45 Item 1)
Washer (P/O PL 8.45 Item 1)
Torsion chute spring (P/O PL 8.45
Item 1)
Housing spring (P/O PL 8.45 Item
1)
Torsion nudger spring (P/O PL 8.45
Item 1)
Feed roll retrofit kit (604K55110)
(NOTE 1) (W/TAG P-002)
Feed roll kit (Pack of 3) (Not
Spared) (NOTE 2) (W/TAG P-002)
El
Description
059K51080
–
K-
Part
1
2
M
Item
de
PL 8.45 Tray 5 Feed Assembly (2 of 3)
w
w
NOTE: 1. Kit installs reduced miss-feed (different colour) rolls
and associated parts.
Parts Lists
PL 8.45
w
NOTE: 2. Replaces the rolls installed with the feed roll retrofit
kit, PL 8.45 Item 20.
September 2008
5-54
WorkCentre 5687 Family
Description
059K58710
–
3
–
4
–
5
–
6
7
8
–
–
–
9
–
10
–
11
12
–
–
Lower feed assembly
Retard roll (P/O PL 8.45 Item 20,
PL 8.45 Item 21) (NOTE)
Actuator pivot shaft (P/O PL 8.47
Item 1)
One way pulley clutch (P/O PL 8.47
Item 1)
Take away roller (P/O PL 8.47 Item
1) (REP 8.38)
Bearing (P/O PL 8.47 Item 1)
Clutch (P/O PL 8.45 Item 20)
Torsion retard spring (P/O PL 8.47
Item 1)
Retard roller shaft (P/O PL 8.47
Item 1)
Lower feed assembly base (P/O PL
8.47 Item 1)
Retard clutch (P/O PL 8.45 Item 20)
Actuator pivot shaft bearing (P/O
PL 8.47 Item 1)
ec
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Part
1
2
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M
K-
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Item
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PL 8.47 Tray 5 Feed Assembly (3 of 3)
WorkCentre 5687 Family
September 2008
5-55
Parts Lists
PL 8.47
Part
Description
1
2
008R12896
–
3
4
5
6
802E93280
003E77450
803E03180
–
7
–
Waste toner bottle
Waste toner full sensor (Q09-350)
(130k74700) (REP 9.4)
Waste toner door (REP 9.1)
Strap (NOTE)
Hinge block
Waste toner door switch (S09-380)
(REF: PL 4.10 Item 8, PL 4.15 Item
8)
Sensor cover (Not Spared)
ec
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Item
de
PL 9.10 Waste Toner Bottle Assembly
Parts Lists
PL 9.10
w
w
w
M
K-
El
NOTE: Refer to REP 9.1 for the waste toner bottle assembly.
September 2008
5-56
WorkCentre 5687 Family
–
4
–
5
–
6
–
7
–
8
–
9
–
10
11
12
13
14
–
–
–
604K16890
–
15
16
–
807E09950
17
18
19
20
–
604K54040
604K24570
–
21
–
22
–
23
–
24
25
604K18510
–
26
604K41371
27
604K35340
ec
tro
ni
c
3
El
–
K-
2
Description
Toner dispense module (P/O PL
9.15 Item 18) (REP 9.5)
Developer module (P/O PL 9.15
Item 26) (REP 9.2)
Retaining bracket (P/O PL 9.15
Item 1)
Toner cartridge (P/O PL 26.11 Item
2) (NOTE 1)
Low toner sensor (Q09-310) (P/O
PL 9.15 Item 13)
Registration/Developer bias
harness (Not Spared)
Toner concentration sensor (Q09360) (P/O PL 9.15 Item 2)
Toner Cartridge latch (P/O PL 9.15
Item 24)
Retaining plate (P/O PL 9.15 Item
2)
Speed nut (P/O PL 9.15 Item 2)
Sleeve (P/O PL 9.15 Item 24)
Not used
Out of toner sensor kit
Push on fastener (P/O PL 9.15 Item
24)
Spring (P/O PL 9.15 Item 24)
Main drive gear (P/O PL 9.15 Item
23) (ADJ 4.1)
Not used
Toner dispense module kit
Trickle outlet shutter kit
Shutter assembly (P/O PL 9.15
Item 19)
Shutter spring (P/O PL 9.15 Item
19)
Push on fastener (P/O PL 9.15 Item
19)
Developer/Drives interface kit (Not
Spared) (NOTE 2)
Developer latch repair kit
Developer material (P/O PL 9.15
Item 26, PL 9.15 Item 27)
Developer spares kit (includes
developer)
Developer charge kit
M
Part
–
w
w
Item
1
de
PL 9.15 Developer Assembly (65-87
ppm)
NOTE: 1. A waste toner bottle, PL 9.10 Item 1 is supplied
with the toner cartridges.
w
NOTE: 2. The main drive gear PL 9.15 Item 16 and
developer drive gear/pulley PL 4.12 Item 17, must always be
replaced as a pair.
WorkCentre 5687 Family
September 2008
5-57
Parts Lists
PL 9.15
–
3
4
–
–
5
–
6
–
7
–
8
9
10
11
12
13
14
–
–
–
–
–
604K16890
–
15
16
17
–
–
–
18
19
20
–
604K24570
–
21
–
22
–
23
24
604K30560
–
25
26
604K35340
604K41360
27
604K41610
ec
tro
ni
c
2
Toner dispense module (P/O PL
9.17 Item 27) (REP 9.5)
Developer module (P/O PL 9.17
Item 26) (NOTE 1) (REP 9.2)
Retaining bracket (Not Spared)
Toner cartridge (P/O PL 26.11 Item
3) (NOTE 2)
Low toner sensor (Q09-310) (P/O
PL 9.17 Item 13)
Registration/Developer bias
harness (Not Spared)
Toner concentration sensor (Q09360) (P/O PL 9.17 Item 2)
Not used
Not used
Not used
Stepped washer (Not Spared)
Washer (Not Spared)
Out of toner sensor kit
Push on fastener (P/O PL 9.17 Item
23)
Spring (P/O PL 9.17 Item 23)
Sleeve (P/O PL 9.17 Item 23)
Toner cartridge latch (P/O PL 9.17
Item 23)
Not used
Trickle outlet shutter kit
Shutter assembly (P/O PL 9.17
Item 19)
Shutter spring (P/O PL 9.17 Item
19)
Push on fastener (P/O PL 9.17 Item
19)
Developer latch repair kit
Developer material (P/O PL 9.17
Item 25, PL 9.17 Item 26)
Developer charge kit
Developer spares kit (includes
developer)
Toner dispense module kit
El
Description
–
M
K-
Part
1
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Item
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PL 9.17 Developer Assembly (32-55
ppm)
NOTE: 1. To remove and replenish the developer material,
refer to the developer charge kit, PL 9.17 Item 25.
Parts Lists
PL 9.17
w
NOTE: 2. A waste toner bottle, PL 9.10 Item 1 is supplied
with the toner cartridges.
September 2008
5-58
WorkCentre 5687 Family
113R00673
113R00674
113R00672
–
4
130E10510
5
6
7
960K40570
055E54960
–
8
–
9
10
11
12
13
14
15
16
17
18
113K03330
802E87940
–
–
–
031E11102
809E69220
–
604K41120
–
19
20
604K53940
–
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–
–
–
3
Erase lamp (REP 9.9)
Xerographic module (see below for
variants, see also NOTE 1, NOTE 2
and NOTE 3)
Sold (XE)
Sold (USSG/XCL)
Metered (USSG/XCL/XE)
Short paper path assembly (REF:
PL 10.25 Item 1) (NOTE 1)
Relative humidity sensor (Q09365)/Ambient temperature sensor
(Q09-375)
Temperature sensor (Q09-370)
Erase lamp support
Xerographic module latch (P/O PL
9.20 Item 17) (REP 9.6)
Transfer/Detack corotron (NOTE 1)
(ADJ 9.1)
Transfer/Detack harness
Pivot plate
Latch spring (P/O PL 9.20 Item 17)
Latch pin (P/O PL 9.20 Item 17)
Latch plate (Not Spared)
Developer paddle (REP 9.7)
Spring
Curly clip (Not Spared)
Developer latch pin kit (REP 9.6)
Bracket stabiliser (P/O PL 9.20 Item
19)
XRU skids kit
Stripper finger assembly (P/O PL
9.20 Item 19)
El
Description
122K02660
–
K-
Part
1
2
M
Item
de
PL 9.20 Xerographic Module and
Short Paper Path Assembly (45-87
ppm)
NOTE: 1. A transfer/detack corotron (PL 9.20 Item 8) is
supplied with the xerographic module.
NOTE: 2. For the charge scorotron and the charge scorotron
grid harnesses, refer to PL 4.17 or PL 4.12.
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NOTE: 3. If a new Xerographic module has been installed,
perform ADJ 9.2.
WorkCentre 5687 Family
September 2008
5-59
Parts Lists
PL 9.20
–
–
–
3
113R00607
113R00610
113R00608
–
4
130E10510
5
6
7
960K40570
055E54960
–
8
9
10
11
12
13
14
15
16
17
18
19
504K12310
113K03330
–
–
–
–
031E11102
809E69220
802E87940
–
604K41120
–
20
–
21
604K53940
Erase Lamp (REP 9.9)
Xerographic module (see below for
variants) (NOTE 2)
Sold (XE)
Sold (USSG/XCL)
Metered (USSG/XCL/XE)
Short paper path assembly (REF:
PL 10.25 Item 1)
Relative humidity sensor (Q09365)/Ambient temperature sensor
(Q09-375)
Temperature sensor (Q09-370)
Erase lamp support
Xerographic module latch (P/O PL
9.22 Item 18) (REP 9.6)
Transfer/Detack corotron (ADJ 9.1)
Transfer/Detack harness (REP 9.8)
Not used
Latch spring (P/O PL 9.22 Item 18)
Latch pin (P/O PL 9.22 Item 18)
Latch plate (Not Spared)
Developer paddle (REP 9.7)
Spring
Pivot plate
Curly clip (Not Spared)
Developer latch pin kit
Bracket stabiliser (P/O PL 9.22 Item
21)
Stripper finger assembly (P/O PL
9.22 Item 21)
XRU skids kit
ec
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Description
122K02650
–
El
Part
1
2
K-
Item
de
PL 9.22 Xerographic Module and
Short Paper Path Assembly (32-38
ppm)
M
NOTE: 1. For the charge scorotron and charge scoroton grid
harnesses, refer to PL 4.17.
Parts Lists
PL 9.22
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NOTE: 2. If a new Xerographic module has been installed,
perform ADJ 9.2.
September 2008
5-60
WorkCentre 5687 Family
Description
127K42790
054E33050
053K04960
–
–
6
7
127K53200
–
Ozone fan (REP 9.3)
Ozone duct
Ozone filter
Magnet (P/O PL 9.25 Item 2)
Photoreceptor duct (P/O PL 9.25
Item 6)
Photoreceptor fan assembly
Fan (P/O PL 9.25 Item 6)
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Part
1
2
3
4
5
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Item
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PL 9.25 Ozone Fan and Photoreceptor
Fan
WorkCentre 5687 Family
September 2008
5-61
Parts Lists
PL 9.25
Part
Description
1
–
109R00751
109R00752
2
3
4
5
–
–
604K48340
–
6
–
7
8
9
10
11
–
–
–
604K35371
110E20190
12
–
13
–
14
15
–
122E02820
Fuser module (XE) (NOTE 1)
Fuser module (USSG/XCL) (NOTE
1)
Web drive dog (Not Spared)
Spring (P/O PL 10.8 Item 1)
Fuser stripper finger kit
Fuser latch (P/O PL 10.8 Item 10)
(REP 10.10)
Fuser latch pin (P/O PL 10.8 Item
10)
Spring (P/O PL 10.8 Item 10)
Latch stop (P/O PL 10.8 Item 10)
Screw (P/O PL 10.10 Item 10)
Fuser latch pin kit
Fuser exit switch (S10-100) (REP
10.16)
Fuser upper exit guide (P/O PL
10.8 Item 1)
Fuser top cover (P/O PL 10.8 Item
1)
Lower input guide (Not Spared)
Lamp
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Item
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PL 10.8 Fuser Module Assembly (3255 ppm)
Parts Lists
PL 10.8
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K-
NOTE: 2. For the fuser web motor, fuser connector assembly
and fuser CRUM connector, refer to PL 4.15.
El
NOTE: 1. An ozone filter, PL 9.25 Item 3, is supplied with the
fuser module.
September 2008
5-62
WorkCentre 5687 Family
Part
Description
1
–
109R00772
109R00773
2
3
4
5
–
–
604K48340
–
6
–
7
8
9
10
11
–
–
–
604K35371
110K20910
12
–
13
–
14
15
–
122E02820
Fuser module (XE) (NOTE 1)
Fuser module (USSG/XCL) (NOTE
1)
Web drive dog (Not Spared)
Spring (P/O PL 10.10 Item 1)
Fuser stripper finger kit
Fuser latch (P/O PL 10.10 Item 10)
(REP 10.10)
Fuser latch pin (P/O PL 10.10 Item
10)
Spring (P/O PL 10.10 Item 10)
Latch stop (P/O PL 10.10 Item 10)
Screw (P/O PL 10.10 Item 10)
Fuser latch pin kit
Fuser exit switch (S10-100) (REP
10.16)
Fuser upper exit guide (P/O PL
10.10 Item 1)
Fuser top cover (P/O PL 10.10 Item
1)
Lower input guide (Not Spared)
Lamp
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Item
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PL 10.10 Fuser Module Assembly (6587 ppm)
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M
K-
NOTE: 2. For the fuser web motor, fuser connector assembly
and fuser CRUM connector, refer to PL 4.10.
El
NOTE: 1. An ozone filter, PL 9.25 Item 3 is supplied with the
fuser module.
WorkCentre 5687 Family
September 2008
5-63
Parts Lists
PL 10.10
059E05230
059K49900
–
–
11
127K53210
–
127K53540
12
–
13
130E12080
14
121K44390
15
–
16
604K54630
17
–
18
–
19
20
21
–
130K68450
–
22
960K41880
–
960K32890
23
112K00802
–
112K00812
–
–
–
–
24
–
25
–
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Parts Lists
ec
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7
8
9
10
El
–
006K30320
–
121K44380
K-
3
4
5
6
Description
Link arm
Shaft actuator (P/O PL 10.11 Item
25) (REP 10.9)
LH Spring (P/O PL 10.11 Item 25)
Nip split shaft assembly (REP 10.8)
RH Spring (P/O PL 10.11 Item 25)
Inverter nip solenoid (SOL10-050)
(REP 10.5)
Single exit nip roll (REP 10.6)
Double exit nip roll (REP 10.6)
Not used
Nip roll guide (P/O PL 10.11 Item
23) (REP 10.6)
Inverter motor (MOT10-040) (32-55
ppm) (REP 10.3)
Inverter motor (MOT10-040) (65-87
ppm) (REP 10.3)
Inverter output assembly (P/O PL
10.11 Item 23)
IOT Exit sensor (Q10-120) (REP
10.17)
Inverter path solenoid (SOL10-045)
(REP 10.4)
Rear gravity gate mylar (P/O PL
10.11 Item 16) (W/TAG 005)
Rear gravity gate mylar kit (W/TAG
005)
Inverter nip solenoid bracket (P/O
PL 10.11 Item 25)
Solenoid link (P/O PL 10.11 Item
23)
Bearing (P/O PL 10.11 Item 25)
Thermistor assembly (65-87 ppm)
Inverter locator (Not Spared) (W/O
TAG 046, TAG 047)
Inverter motor driver PWB (Half
step) (32-55 ppm)
Inverter motor driver PWB (65-87
ppm)
Inverter assembly (complete) (3255 ppm) (W/O TAG 046) (REP
10.2)
Inverter assembly (complete) (6587 ppm) (W/O TAG 047) (REP
10.2)
Inverter assembly (complete) (P/O
PL 10.20 Item 1) (32-55 ppm) (W/
TAG 046) (REP 10.2)
Inverter assembly (complete) (P/O
PL 10.20 Item 1) (65-87 ppm) (W/
TAG 047) (REP 10.2)
Output guide (P/O PL 10.11 Item
25) (REP 10.18)
Output guide assembly (Not
Spared)
M
Part
011E25300
–
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Item
1
2
de
PL 10.11 Inverter Assembly (1 of 4)
PL 10.11
September 2008
5-64
WorkCentre 5687 Family
3
4
013E36980
–
5
–
6
–
7
–
8
–
9
10
006K29971
–
11
–
12
–
13
–
14
–
15
–
16
–
17
–
18
–
19
–
20
–
21
–
22
038K17842
23
–
24
604K54010
25
604K54630
ec
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–
M
K-
2
Description
Inverter output assembly (P/O PL
10.11 Item 23)
Post fuser gear (20T) (REF: PL
10.15 Item 7)
Bearing
Dog drive assembly (REF: PL
10.15 Item 6)
Idler gear (20T) (REF: PL 10.15
Item 4)
Tri-roll knob (REF: PL 10.15 Item
12)
Inverter gate (Not Spared) (REP
10.11)
Tri-roll shaft assembly (Not Spared)
(REP 10.12)
Post fuser exit roller
Tri-roll guide (P/O PL 10.11 Item
23)
Front gravity finger (P/O PL 10.11
Item 23)
Gravity gate finger (P/O PL 10.11
Item 23)
Rear gravity gate finger (P/O PL
10.11 Item 23)
Upper baffle (P/O PL 10.12 Item
22, PL 10.12 Item 23)
Idler roll (P/O PL 10.12 Item 22, PL
10.12 Item 23)
Idler roll shaft (P/O PL 10.12 Item
22, PL 10.12 Item 23)
Spring (P/O PL 10.12 Item 22, PL
10.12 Item 23)
Post fuser jam clearance latch
(REF: PL 10.15 Item 11)
Inverter sensor (P/O PL 10.12 Item
22) (65-87 ppm)
Hinge pin (P/O PL 10.12 Item 22,
PL 10.12 Item 23)
Torsion spring (P/O PL 10.12 Item
22, PL 10.12 Item 23)
Upper baffle assembly (65-87 ppm)
(REP 10.7)
Upper baffle assembly (REF: PL
10.12 Item 22) (32-55 ppm) (NOTE)
(REP 10.7)
Inverter transparency feed kit (W/
TAG 004)
Rear gravity gate finger kit
El
Part
–
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Item
1
de
PL 10.12 Inverter Assembly (2 of 4)
w
NOTE: For 32-55 ppm speed machines do not connect the
sensor.
WorkCentre 5687 Family
September 2008
5-65
Parts Lists
PL 10.12
Part
Description
1
–
2
–
3
–
4
006K30330
–
–
5
6
7
013E36980
–
–
8
–
9
604K55120
Inverter assembly duct seal (P/O
PL 10.11 Item 23)
Inverter assembly duct (P/O PL
10.11 Item 23)
Baffle guide (P/O PL 10.11 Item 23)
(32-55 ppm)
Exit shaft assembly (REP 10.14)
(W/O TAG 046, TAG 047)
Exit shaft assembly (P/O PL 10.13
Item 9) (W/TAG 046, TAG 047)
(REP 10.14)
Bearing
Exit gear (REF: PL 10.15 Item 1)
Baffle guide (P/O PL 10.11 Item 23)
(65-87 ppm)
Decurler roll (P/O PL 10.13 Item 9)
(NOTE)
Decurler soft roll repair kit (NOTE)
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Item
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PL 10.13 Inverter Assembly (3 of 4)
Parts Lists
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M
K-
El
NOTE: The decurler roll is only to be installed on W/TAG 046,
W/TAG 047 machines.
PL 10.13
September 2008
5-66
WorkCentre 5687 Family
Description
121K44380
2
3
4
5
–
–
–
–
6
7
8
–
–
–
9
–
10
–
11
604K55570
Inverter nip split solenoid (65-87
ppm)
Actuator assembly (Not Spared)
Nip roller (Not Spared)
Solenoid ramp (Not Spared)
Jam clearance knob (REF: PL
10.15 Item 13)
Bearing (Not Spared)
Gear (24T) (REF: PL 10.15 Item 9)
Gear assembly (REF: PL 10.15
Item 8)
Upper inverter drive shaft (P/O PL
10.14 Item 11) (W/O TAG 051)
Lower inverter drive shaft (P/O PL
10.14 Item 11) (W/O TAG 051)
Drive roll repair kit (W/TAG 051)
ec
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Part
1
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M
K-
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Item
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PL 10.14 Inverter Assembly (4 of 4)
WorkCentre 5687 Family
September 2008
5-67
Parts Lists
PL 10.14
Description
007K13890
–
–
807E15790
–
007K13880
807E15770
807E15820
807E15850
–
003K20990
003E77260
003E77270
003E77250
–
–
–
Exit gear (20T)
Not used
Not used
Idler gear (20T)
Not used
Dog drive assembly
Post fuser gear (20T)
Gear assembly
Gear (24T)
Not used
Post fuser jam clearance latch
Tri-roll knob
Jam clearance knob
Latch cam handle
Inverter motor gear (REF: PL 10.11
Item 11) (32-55ppm)
Inverter motor gear (REF: PL 10.11
Item 11) (65-87 ppm)
ec
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Part
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Parts Lists
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K-
El
Item
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PL 10.15 Inverter Drive Gears and
Jam Clearance Knobs
PL 10.15
September 2008
5-68
WorkCentre 5687 Family
Description
604K53911
–
604K55010
2
–
3
–
4
–
5
–
–
–
6
–
7
–
Inverter decurler kit (32-55 ppm)
(W/TAG 046) (REP 10.2)
Inverter decurler kit (65-87 ppm)
(W/TAG 047) (REP 10.2)
Retaining ring (P/O PL 10.20 Item
1) (W/TAG 046, TAG 047)
Adjuster (P/O PL 10.20 Item 1) (W/
TAG 046, TAG 047)
Support bracket (P/O PL 10.20 Item
1) (W/TAG 046, TAG 047)
Inverter assembly (REF: PL 10.11
Item 23) (32-55ppm)
Inverter assembly (REF: PL 10.11
Item 23) (65-87 ppm)
Screw (M4x8) (P/O PL 10.20 Item
1)
Shoulder screw (M4x12) (P/O PL
10.20 Item 1)
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Part
1
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M
K-
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Item
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PL 10.20 Inverter Decurler
Assemblies W/TAG 046/047
WorkCentre 5687 Family
September 2008
5-69
Parts Lists
PL 10.20
2
–
3
4
5
6
–
–
–
–
7
–
8
9
807E15940
–
10
–
11
12
13
14
604K55570
–
–
–
15
16
–
–
17
–
18
19
20
21
028E16630
–
604K41110
–
Short paper path assembly (REP
10.1)
Corotron carrier (P/O PL 10.25 Item
1)
Gear (P/O PL 10.25 Item 1) (16T)
Bearing (P/O PL 10.25 Item 1)
Gear (P/O PL 10.25 Item 1) (32T)
Transfer/Detack harness (REF: PL
9.20 Item 9)
Intermediate drive assembly (P/O
PL 10.25 Item 1)
Gear/Pulley (28T/25G)
Gear/Pulley (P/O PL 10.25 Item 1)
(16T/30G)
Intermediate drive belt (P/O PL
10.25 Item 1) (REP 10.15)
Drive roll repair kit (W/TAG 051)
Ozone duct (P/O PL 10.25 Item 1)
Push rod (P/O PL 10.25 Item 1)
Ground harness (P/O PL 10.25
Item 1)
Base (P/O PL 10.25 Item 1)
Roll assembly (P/O PL 10.25 Item
11)
Corotron carrier latch (P/O PL
10.25 Item 20)
Snap on washer (M6)
Spring clip (P/O PL 10.25 Item 20)
4B latch kit
Drives support clip (Not Spared)
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Description
059K52350
El
Part
1
K-
Item
de
PL 10.25 Short Paper Path Assembly
Parts Lists
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M
NOTE: For the registration and halo bias contact, refer to PL
8.15 Item 23.
PL 10.25
September 2008
5-70
WorkCentre 5687 Family
Part
Description
1
2
3
802K48330
848K06190
–
4
–
5
6
7
8
9
10
017K03750
017K04520
–
802K48320
050K67380
050K54133
11
848K06180
12
–
13
14
019K13380
604K41410
15
16
014K10610
604K48150
Exit cover
Top cover (REP 11.1-110)
Entry guide cover (REF: PL 11.24
Item 5) (REP 11.15-110)
Front door cover assembly (P/O PL
11.2 Item 14) (REP 11.1-110)
Fixed castor
Adjustable castor
Output cover (Not Spared)
Lower right hand cover
Bin 0
Bin 1 (W/O TAG F-013) (ADJ 11.1110)
Rear cover assembly (REP 11.1110)
Upper right hand cover (Not
Spared)
Bin 1 alignment clip
2K LCSS front door cover assembly
kit
Hole punch assembly cover
Bin 1 tray kit (improved stacking)
(W/TAG F-013)
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PL 11.2 2K LCSS Covers
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M
K-
El
NOTE: Refer to ADJ 11.2-110 to align the 2K LCSS to the
machine.
WorkCentre 5687 Family
September 2008
5-71
Parts Lists
PL 11.2
Item
Part
Description
–
110K13980
003K20401
–
–
003K17520
120K02590
003K20410
Sensor cover (Not Spared)
Docking interlock switch (S11-300)
Link bracket assembly
Stopper (Not Spared)
Docking latch (P/O PL 11.4 Item 8)
Latch handle
Docking actuator
Docking latch assembly (REP
11.16-110)
Parts Lists
PL 11.4
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K-
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1
2
3
4
5
6
7
8
de
PL 11.4 2K LCSS Docking Latch
September 2008
5-72
WorkCentre 5687 Family
127K55900
3
–
–
–
–
–
180K00280
180K00320
180K00200
180K00310
180K00300
–
4
5
6
7
093E03820
–
–
130E10380
8
9
–
–
–
604K53830
10
–
–
–
11
–
–
–
12
–
–
–
13
–
14
–
–
–
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2
Punch Head Home Sensor (Q11350), Punch Head Present Sensor
(Q11-351) (REP 11.7-110)
Hole Punch Motor Assembly
(MOT11-042) (REP 11.7-110)
2 Hole (XE)
2 Hole Legal
3 Hole (USSG/XCL)
4 Hole (Sweden)
4 Hole (XE)
Hole punch unit (see below for
variants) (REP 11.7-110, ADJ 11.3110)
Chad Bin
Thumb Screw (Not Spared)
Bracket (P/O PL 11.6 Item 14)
Punch Sensor (Q11-110), Chad Bin
Full Sensor (Q11-348) (REP 11.7110)
Sensor Bracket (Not Spared)
LCSS Hole Punch Repair Kit (Not
Spared) (W/TAG F-006) (ADJ 11.3110)
LCSS Hole Punch Repair Kit (W/
TAG F-014) (ADJ 11.3-110)
Bracket (P/O PL 11.6 Item 9) (W/
TAG F-014)
Bracket (P/O PL 11.6 Item 9) (W/
TAG F-006)
Punch Drive Gear (P/O PL 11.6
Item 9) (W/TAG F-006)
Punch Drive Gear (P/O PL 11.6
Item 9) (W/TAG F-014)
Punch Cam (P/O PL 11.6 Item 3)
(W/O TAG F-014)
Punch Cam (P/O PL 11.6 Item 9)
(W/TAG F-006)
Punch Spacer (P/O PL 11.6 Item 9)
(W/TAG F-006)
Punch Sensor Assembly (Not
Spared) (W/O TAG F-008)
Punch Sensor Assembly (Not
SPared) (W/TAG F-008)
El
Description
130E10360
w
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M
K-
Part
1
w
Item
de
PL 11.6 2K LCSS Hole Punch Unit
WorkCentre 5687 Family
September 2008
5-73
Parts Lists
PL 11.6
Description
110K14000
–
–
006K27951
5
6
7
8
9
10
013E25790
–
–
–
–
127K55881
11
130E10360
SU1 Safety gate switch (S11-365)
Spring (Not Spared)
Switch actuator (Not Spared)
Paddle wheel shaft assembly (REP
11.12-110)
Bearing
Gear (Not Spared)
Flag (Not Spared)
Cable clamp (Not Spared)
Output cover (REF: PL 11.2 Item 7)
Paddle motor assembly (MOT11024)
Paddle roll position sensor (Q11326)
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PL 11.8
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PL 11.8 2K LCSS Paddle Wheel/Safety
Gate
September 2008
5-74
WorkCentre 5687 Family
Description
023E24320
–
3
–
110E20180
110K13990
4
5
6
7
8
9
–
130E10360
–
013E25810
127K55890
–
10
11
12
13
14
15
–
130E12330
–
–
–
–
Bin 1 drive belt (REP 11.5-110)
Rear belt clamp (Not Spared) (ADJ
11.1-110)
Upper limit switch (S11-334)
Upper limit switch (alternate) (S11334)
Sensor bracket (Not Spared)
Bin 1 90% full sensor (Q11-331)
Pulley (Not Spared)
Bearing
Bin 1 elevator motor (MOT11-030)
Front belt clamp (Not Spared) (ADJ
11.1-110)
Motor bracket (Not Spared)
Motor encoder sensor (Q11-336)
Pulley assembly (Not Spared)
Belt tensioner (Not Spared)
Spring (Not Spared)
Idler (Not Spared)
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PL 11.10 2K LCSS Bin 1 Control
Components (1 of 2)
WorkCentre 5687 Family
September 2008
5-75
Parts Lists
PL 11.10
Description
110K13990
130K75140
130E10360
4
5
–
–
6
7
–
–
Bin 1 lower limit switch (S11-335)
Edge registration sensor assembly
Bin 1 Upper level sensor (Q11332), Bin 1 Lower level sensor
(Q11-333) (REP 11.11-110)
Actuator (Not Spared)
Sensor support assembly (Not
Spared)
P-clamp (Not Spared)
Edge registration sensor LED (P/O
PL 11.12 Item 2) (REP 11.11-110)
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3
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PL 11.12 2K LCSS Bin 1 Control
Components (2 of 2)
PL 11.12
September 2008
5-76
WorkCentre 5687 Family
Description
023E24340
127K55860
3
4
5
6
7
8
–
–
013E25790
006K27980
013E25800
–
9
10
006K31670
–
Input drive belt (REP 11.2-110)
Transport motor 1 (MOT11-000)
(REP 11.2-110)
Spring (Not Spared)
Pulley (Not Spared)
Nylon bearing
Feed roll shaft (short)
Bearing
Paper entry guide assembly (REF:
PL 11.24 Item 1)
Feed roll shaft (long)
Thumb wheel (Not Spared)
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PL 11.14 2K LCSS Paper Entry
Transport
WorkCentre 5687 Family
September 2008
5-77
Parts Lists
PL 11.14
Description
068K54280
–
130E10360
4
–
5
–
6
–
Tamper assembly (REP 11.6-110)
Tamper unit (P/O PL 11.16 Item 1)
Front tamper home sensor (Q11310), Rear tamper home sensor
(Q11-006), Rear tamper home
away sensor (Q11-319)
Sensor bracket (P/O PL 11.16 Item
1)
Static eliminator (stacker) (REF: PL
11.23 Item 7)
Sensor retainer (P/O PL 11.16 Item
1)
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PL 11.16 2K LCSS Tamper Assembly
PL 11.16
September 2008
5-78
WorkCentre 5687 Family
Description
054K37940
–
130E10360
4
5
6
7
020E54090
023E24330
–
019K13390
Ejector assembly (REP 11.10-110)
Ejector base (P/O PL 11.18 Item 1)
Ejector home sensor (Q11-320),
Ejector out sensor (Q11-322),
Ejector motor encoder sensor (REP
11.10-110)
Pulley
Ejector belt (REP 11.17-110)
Clip (P/O PL 11.18 Item 1)
Support finger set (Qty. 4)
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PL 11.18 2K LCSS Ejector Assembly
WorkCentre 5687 Family
September 2008
5-79
Parts Lists
PL 11.18
Description
604K41341
2
–
3
130E10360
4
5
6
7
130E10380
029K04520
–
–
8
–
9
10
–
–
Stapler traverse assembly kit (REP
11.8-110)
Head traverse unit (P/O PL 11.20
Item 1)
SU1 Home sensor (Q11-370), SU1
Front index sensor (Q11-371)
SH1 Paper sensor (Q11-361)
Staple head unit (REP 11.9-110)
Stapler cover (P/O PL 11.20 Item 1)
Staple cartridge (REF: PL 26.10
Item 11)
Edge registration sensor (Q11-367)
(P/O PL 11.12 Item 2)
Sensor cover (P/O PL 11.20 Item 1)
Staple head assembly (P/O PL
11.20 Item 1)
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PL 11.20 2K LCSS Staple Head Unit/
Traverse Assembly
PL 11.20
September 2008
5-80
WorkCentre 5687 Family
Description
006K27960
013E25790
–
023E24330
5
127K55870
6
7
8
9
10
11
12
13
14
–
115E12830
006K27980
013E25800
032K04580
130E10370
121K45010
006K31591
023E24340
15
16
17
18
19
20
006K27970
003K17531
–
–
–
–
Ejector drive shaft
Nylon bearing
Pulley (Not Spared)
Intermediate paper drive belt (REP
11.3-110)
Transport motor 2 (MOT11-001)
(REP 11.4-110)
Spring (Not Spared)
Static eliminator
Feed roll shaft (short)
Bearing
Paper guide
Top exit sensor (Q11-130)
Diverter solenoid (SOL11-002)
Shaft diverter assembly
Paper output drive belt (REP 11.4110)
Drive shaft assembly
Jam clearance knob
Belt tensioner (Not Spared)
Spring (Not Spared)
Washer (Not Spared)
Actuator (Not Spared)
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4
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PL 11.22 2K LCSS Bin 0 Entry
WorkCentre 5687 Family
September 2008
5-81
Parts Lists
PL 11.22
Description
032K04610
032K04590
006K27960
4
5
6
7
8
130E10370
013E25790
–
115E11810
–
9
–
10
11
013E25800
–
Left hand paper guide
Lower right hand paper guide
Ejector drive shaft (REF: PL 11.22
Item 1)
2nd to top exit sensor (Q11-140)
Nylon bearing
Pulley (Not Spared)
Static eliminator (stacker)
Paper output drive belt (REF: PL
11.22 Item 14)
Upper right hand paper guide (Not
Spared)
Bearing
Mylar safety cover (P/O PL 11.23
Item 1)
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PL 11.23 2K LCSS Bin 1 Entry
PL 11.23
September 2008
5-82
WorkCentre 5687 Family
Description
032K04600
–
3
4
5
6
130E10380
–
848K06160
–
7
809E78390
Jam clearance guide assembly
Jam clearance handle (P/O PL
11.24 Item 1)
Entry sensor (Q11-100)
Sensor bracket (Not Spared)
Entry guide cover (REP 11.15-110)
Jam clearance guide (P/O PL 11.24
Item 1)
Latch
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PL 11.24 2K LCSS Entry Guide Cover/
Jam Clearance Guide
WorkCentre 5687 Family
September 2008
5-83
Parts Lists
PL 11.24
Part
Description
1
960K34501
2
3
4
5
105K26331
960K34490
962K56951
110K13980
6
110K13970
2K LCSS PWB (CAUTION) (W/
TAG F-015) (REP 11.14-110)
Power supply module
Offline staple PWB (S11-373)
Cord bracket assembly
Front door interlock switch (S11303)
Top cover interlock switch (S11302)
CAUTION
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PL 11.26 2K LCSS Electrical
Parts Lists
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Do not install a new 2K LCSS PWB until the cause of the
damage to the old 2K LCSS PWB has been determined. Go
to the 11G-110 2K LCSS PWB Damage RAP.
PL 11.26
September 2008
5-84
WorkCentre 5687 Family
4
5
–
–
6
7
8
9
10
11
12
13
14
15
16
17
18
19
003E55311
802E18362
017E11350
017K04200
–
802E21711
802E18375
130E11590
050E22841
050E22830
604K42090
003E70200
809E53320
802K93751
20
21
22
23
24
–
826E20801
–
108E06890
–
Upper Left Cover (REP 11.1-130)
Thumb Screw
Hole Punch Access Cover (REP
11.1-130)
Magnet (P/O PL 11.30 Item 16)
Front door (P/O PL 11.30 Item 16)
(REP 11.1-130)
Door hinge
Front Cover (REP 11.1-130)
Fixed Castor (REP 11.9-130)
Adjustable Castor (REP 11.9-130)
Bracket (P/O PL 11.30 Item 16)
Lower Right Cover
Rear Cover (REP 11.1-130)
Bin 0 90% Full Sensor (Q11-330)
Bin 0 Pivot tray
Bin 0 Assembly
Finisher door kit
Latch
Latch Spring
Top Cover Assembly (REF: PL
11.32 Item 1) (REP 11.1-130)
Latch bracket (Not Spared)
Hinge Pin
Lower left cover (Not Spared)
Rubber protector (W/TAG H-049)
Door pin (Not Spared)
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Description
802E18382
826E32830
802E40463
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2
3
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PL 11.30 HCSS Covers (1 of 2)
WorkCentre 5687 Family
September 2008
5-85
Parts Lists
PL 11.30
Description
–
2
–
3
4
5
6
7
8
130K74210
038E28320
125E02830
019E74770
–
107E08680
9
110E13620
10
11
12
13
14
–
130K74000
802E18356
–
–
15
16
17
–
809E45303
–
Top cover assembly (REF: PL
11.30 Item 19)
Upper exit cover (P/O PL 11.32
Item 1)
Top exit sensor (Q11-130)
Document guide
Static eliminator
Static clip
Top cover assembly (Not used)
Top cover interlock sensor (Q11302), Top bin interlock sensor (Q11301)
Upper exit gate interlock switch
(S11-304)
Button (P/O PL 11.32 Item 7)
Offline staple PWB
Top cover
Magnet (P/O PL 11.32 Item 7)
Lower exit cover (P/O PL 11.32
Item 1)
Bracket (P/O PL 11.32 Item 1)
Top safety gate spring
Magnet (P/O PL 11.32 Item 7)
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PL 11.32 HCSS Covers (2 of 2)
PL 11.32
September 2008
5-86
WorkCentre 5687 Family
3
110E19810
4
5
120E22861
110E13620
6
–
7
8
809E53320
–
9
10
003E70210
–
11
12
13
011E13751
809E43860
003E66310
14
–
15
–
16
–
17
003K19680
Restraining cable (REP 11.33-130)
Docking latch bracket (P/O PL
11.34 Item 17)
Docking interlock switch (S11300A) (REP 11.33-130)
Docking actuator
Docking pivot interlock switch (S11300B) (REP 11.33-130)
Jam clearance release bracket (P/
O PL 11.34 Item 17)
Spring
Hinge pin (32mm) (P/O PL 11.34
Item 17)
Jam clearance release latch
Docking latch bracket rear cover (P/
O PL 11.34 Item 17)
Release bracket (REP 11.33-130)
Spring
Docking release latch (REP 11.33130)
Hinge pin (23mm) (P/O PL 11.34
Item 17)
Docking latch hinge bracket (P/O
PL 11.34 Item 17)
Hinge pin (95mm) (P/O PL 11.34
Item 17)
Docking assembly
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Description
012E14160
–
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2
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PL 11.34 HCSS Docking Latch
WorkCentre 5687 Family
September 2008
5-87
Parts Lists
PL 11.34
–
006E73102
120E22801
7
8
–
107E08680
9
–
10
11
093K06421
014E41561
12
–
–
–
–
–
180K00190
180K00310
180K00320
180K00300
180K00200
–
13
14
15
16
17
18
19
20
21
22
23
24
25
826E32830
003E54761
809E02910
120E25320
–
003E67871
809E46970
003E67881
809E46723
–
–
–
003E68163
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4
5
6
Diverter gate (REP 11.12-130)
Solenoid cover (Not Spared)
Diverter solenoid (SOL11-002)
(REP 11.12-130)
Nip roll (Not Spared)
Nip shaft (ADJ 4.1)
Chad bin sensor actuator (REP
11.16-130)
Spring (Not Spared)
Chad bin level sensor (Q11-348)
(REP 11.16-130)
Chad bin support bracket (Not
Spared)
Chad bin
Hole punch motor coupling (REP
11.10-130)
2 Hole (XE)
4 Hole (Sweden)
2 Hole Legal
4 Hole (XE)
3 Hole (USSG/XCL)
Hole punch unit (see below for
variants)
Thumbscrew
Jam clearance latch (5b)
Nip spring
Latch securing bracket
Spring (Not Spared)
Jam clearance latch (5a)
Spring
Latch securing bracket
Spring
Not used
Baffle (P/O PL 11.36 Item 22)
Label 5a (P/O PL 11.36 Item 22)
Jam clearance latch
El
Description
050E15572
–
121E20320
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3
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PL 11.36 HCSS Paper Path (1 of 2)
PL 11.36
September 2008
5-88
WorkCentre 5687 Family
Description
022K78852
809E47191
023E18620
4
–
5
127K54180
6
023E18811
7
127K53750
8
107E08680
9
130E12220
10
004E21810
11
12
13
14
848E11110
962K50650
–
604K42150
15
–
Belt tensioner
Tensioner spring
Transport motor 1B drive belt (REP
11.18-130)
Damper motor bracket (Not
Spared)
Transport motor 1A (MOT11-000)
(REP 11.17-130), Transport motor
1B (MOT11-000) (REP 11.18-130)
Transport motor 1A drive belt (REP
11.17-130)
Hole punch motor (MOT11-042)
(REP 11.10-130)
Hole punch home sensor (Q11350)
Punch position sensor (Q11-110),
Entry sensor (Q11-100) (P/O PL
11.38 Item 14)
Motor damper 1A (REP 11.17-130),
Motor damper 1B (REP 11.18-130)
Sensor cover
Ground harness
Drive pulley (REF: PL 11.42 Item 6)
Entry baffle assembly kit (W/TAG
H-006)
Baffle (P/O PL 11.38 Item 14)
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PL 11.38 HCSS Paper Path (2 of 2)
WorkCentre 5687 Family
September 2008
5-89
Parts Lists
PL 11.38
2
3
–
–
4
–
5
809E30740
6
007E63370
7
–
8
–
9
10
11
12
13
14
15
020E33250
023E18790
–
809E30752
830E47521
–
006E72871
16
17
18
19
055K37070
–
–
059K52870
20
–
Upper paper guide (Not Spared)
(REP 11.11-130)
Washer (P/O PL 11.40 Item 3)
Mylar guide assembly (Not Spared)
(REP 11.13-130)
Mylar guide reel (P/O PL 11.40 Item
3) (REP 11.13-130)
Mylar guide torsion spring (REP
11.13-130)
Mylar guide reel gear (P/O PL
11.40 Item 3)
Mylar guide clamp (P/O PL 11.40
Item 3) (REP 11.13-130)
Mylar guide reel bearing (Not
Spared)
Pulley/Gear (REP 11.13-130)
Drive belt (REP 11.13-130)
Bracket (Not Spared)
Spring nip (REP 11.15-130)
Nip holder
Nip bracket (P/O PL 11.40 Item 19)
Shaft (P/O PL 11.40 Item 3) (REP
11.13-130)
Mylar guide (REP 11.13-130)
Front cap (P/O PL 11.40 Item 3)
Rear cap (P/O PL 11.40 Item 3)
Nip roller assembly (REP 11.15130)
Nip roller (P/O PL 11.40 Item 19)
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PL 11.40 HCSS Vertical Paper
Transport (1 of 2)
PL 11.40
September 2008
5-90
WorkCentre 5687 Family
Description
413W30854
–
022K69072
4
023E18661
5
–
6
7
020E33400
125E00430
Bearing
Washer (Not Spared)
Pre-compile pulley (REP 11.14130)
Vertical transport belt (REP 11.14130)
Nip roller assembly (REF: PL 11.40
Item 19)
Drive pulley
Static eliminator
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PL 11.42 HCSS Vertical Paper
Transport (2 of 2)
WorkCentre 5687 Family
September 2008
5-91
Parts Lists
PL 11.42
2
023E18671
3
4
5
–
020E33421
–
6
7
8
–
007E63821
127K53651
9
809E44151
10
110E13762
11
–
12
–
13
14
019E55570
809E57680
Carriage upper limit switch (S11315)
Compiler carriage elevator belt
(REP 11.7-130)
Lower carriage shaft (Not Spared)
Pulley
Compiler carriage elevator motor
bracket (Not Spared) (REP 11.6130)
Bearing (Not Spared)
Worm wheel (ADJ 4.1)
Compiler carriage elevator motor
(MOT11-013) (REP 11.6-130, ADJ
4.1)
Elevator belt tensioner spring (REP
11.8-130)
Carriage lower limit switch (S11316)
Bearing (Not Spared) (REP 11.6130)
Compiler carriage (REF: PL 11.46,
PL 11.47, PL 11.48, PL 11.49) (REP
11.2-130)
Clamp
Compiler carriage support (REP
11.2-130)
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Description
110E13620
El
Part
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Parts Lists
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PL 11.44 HCSS Vertical Carriage
Transport
PL 11.44
September 2008
5-92
WorkCentre 5687 Family
Description
041K06552
2
3
4
003E54941
–
029K04340
5
6
7
8
9
10
960K35210
019E46582
019E61970
130E81311
023E18760
127K53670
11
–
12
13
–
125E00430
Compiler carriage assembly (REP
11.2-130)
Jam clearance knob
Staple cartridge (Not Spared)
Staple head unit 1 assembly (REP
11.3-130)
Carriage PWB (REP 11.4-130)
Front grip (REP 11.34-130)
Rear grip (REP 11.34-130)
SH1 Paper sensor (Q11-361)
Tamper drive belt
Front tamper motor (MOT11-003)/
Rear tamper motor (MOT11-004)
Compiler carriage (P/O PL 11.46
Item 1)
Stapler cover (P/O PL 11.46 Item 1)
Static eliminator
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PL 11.46 HCSS Compiler Carriage (1
of 4)
WorkCentre 5687 Family
September 2008
5-93
Parts Lists
PL 11.46
127K53690
3
130K74210
4
110E13620
5
130K74160
6
7
802E40143
–
8
127K53710
9
107E08680
10
–
11
12
802K93732
055E44672
13
809E47672
14
009K02290
15
–
16
–
17
–
18
19
809E31200
–
20
604K42130
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2
Frame cross member (P/O PL
11.46 Item 1)
Ejector motor (MOT11-023) (P/O
PL 11.47 Item 20) (REP 11.20-130)
Ejector home sensor (Q11-320) (P/
O PL 11.47 Item 20) (REP 11.20130)
Compiler carriage safety switch
(S11-317)
2nd to top exit sensor (Q11-140)
(REP 11.38-130)
Shutter (REP 11.39-130, ADJ 4.1)
Shutter spring (P/O PL 11.47 Item
6)
Paddle roll motor assembly
(MOT11-024) (REP 11.21-130)
Paddle roll home sensor (Q11-326)
(REP 11.21-130)
Eject housing (P/O PL 11.47 Item
11) (REP 11.41-130, ADJ 4.1)
Eject housing assembly
Carriage top baffle (REP 11.22130)
Carriage top baffle return spring
(REP 11.22-130)
Top baffle idler assembly (REP
11.22-130)
Top baffle idler spring (P/O PL
11.47 Item 14) (REP 11.22-130)
Top baffle assembly (P/O PL 11.46
Item 1)
Securing block (P/O PL 11.46 Item
1)
Spring
Disk bracket assembly (P/O PL
11.47 Item 20)
Ejector motor assembly kit (W/TAG
H-005) (REP 11.20-130)
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PL 11.47 HCSS Compiler Carriage (2
of 4)
PL 11.47
September 2008
5-94
WorkCentre 5687 Family
–
3
4
5
006E73102
809E68510
–
6
809E25550
7
130K74150
8
032K04350
9
10
11
026E76940
–
–
12
–
13
14
–
127K53660
15
107E08680
16
–
17
18
029K04350
127K53680
19
20
21
004E21810
023E25010
–
22
23
24
–
125E00430
068K48180
25
059K49850
ec
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2
Entrance baffle (P/O PL 11.48 Item
8) (REP 11.24-130)
Nip roll (P/O PL 11.48 Item 8) (REP
11.40-130, ADJ 4.1)
Nip shaft (REP 11.40-130, ADJ 4.1)
Nip spring (REP 11.40-130)
Entrance baffle cover (P/O PL
11.48 Item 8)
Entrance baffle spring (REP 11.24130)
Compiler sensor (Q11-120) (REP
11.23-130)
Entrance baffle assembly (REP
11.24-130)
Traverse shaft (REP 11.31-130)
Bushing (P/O PL 11.46 Item 1)
Stapling unit drive pulley (P/O PL
11.46 Item 1)
Stapling unit mount support shaft
(P/O PL 11.46 Item 1)
Not used
Stapling unit traverse motor
(MOT11-053) (REP 11.26-130)
Stapling unit 1 home sensor (Q11370)
Compiler carriage entry shaft (P/O
PL 11.46 Item 1)
Stapling unit pivot assembly
Transport motor 2 (MOT11-001)
(REP 11.27-130)
Motor damper (REP 11.27-130)
Drive belt
Carriage entry shaft drive pulley (P/
O PL 11.46 Item 1)
Not used
Static eliminator
Stapler mount assembly (REP
11.31-130)
Belt tensioner
El
Description
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Part
1
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Item
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PL 11.48 HCSS Compiler Carriage (3
of 4)
WorkCentre 5687 Family
September 2008
5-95
Parts Lists
PL 11.48
023E18770
3
121K44510
4
121E20320
5
107E08680
6
130E81311
7
8
–
–
9
–
10
11
12
–
022E25111
–
13
–
14
15
–
031K08270
16
–
17
–
18
–
19
–
20
21
–
809E53262
Parts Lists
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2
Compiler carriage ejector roll motor
(MOT11-010) (REP 11.28-130)
Eject motor drive belt (P/O PL
11.46 Item 1)
Compiler carriage tray hold
solenoid assembly (SOL11-011)
(REP 11.30-130, ADJ 4.1)
Kicker solenoid (SOL11-430) (REP
11.29-130), Compiler carriage tray
hold solenoid (SOL11-011) (REP
11.30-130, ADJ 4.1) (SOL11-430)
Compiler carriage bin height sensor
(Q11-314)/Compiler carriage 90%
full sensor (Q11-313) (REP 11.29130)
SU1 Edge registration sensor (Q11367)
Bushing (P/O PL 11.46 Item 1)
Transport shaft (P/O PL 11.46 Item
1) (REP 11.32-130)
Transport shaft pulley (P/O PL
11.46 Item 1)
Not used
Guide roller (REP 11.32-130)
Compiler belt (Not Spared) (REP
11.32-130)
Feed chute (P/O PL 11.46 Item 1)
(REP 11.32-130)
Kicker frame (P/O PL 11.46 Item 1)
Kicker assembly (W/TAG H-002)
(REP 11.29-130)
Return spring (P/O PL 11.49 Item
15)
Spring solenoid (P/O PL 11.49 Item
15)
Kicker finger pad (P/O PL 11.49
Item 15)
Kicker fingers (P/O PL 11.49 Item
15)
Plunger/lever (P/O PL 11.49 Item 3)
Spring
El
Description
127K53680
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Part
1
w
Item
de
PL 11.49 HCSS Compiler Carriage (4
of 4)
PL 11.49
September 2008
5-96
WorkCentre 5687 Family
Description
110E13762
110E14551
–
4
5
6
801K27311
130E11570
127K53730
7
107E08680
8
–
9
10
11
–
050K67750
127K53651
12
13
826E32840
–
Bin 1 upper limit switch (S11-334)
Bin 1 lower limit switch (S11-335)
Bearing (P/O PL 11.52 Item 4)
(REP 11.36-130)
Bin 1 assembly (REP 11.5-130)
Bin 1 empty sensor (Q11-035)
Bin 1 offset motor (MOT11-034)
(REP 11.35-130, ADJ 4.1)
Bin 1 offset sensor (Q11-337) (REP
11.35-130)
Bin 1 lower support (P/O PL 11.52
Item 10) (ADJ 4.1)
Bin 1 tray (P/O PL 11.52 Item 10)
Bin 1 tray assembly
Bin 1 elevator motor (MOT11-030)
(REP 11.36-130, ADJ 4.1)
Thumbscrew
Bin 1 harness (P/O PL 11.52 Item
4)
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1
2
3
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Item
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PL 11.52 HCSS Bin 1
WorkCentre 5687 Family
September 2008
5-97
Parts Lists
PL 11.52
Description
110E13762
110E14551
3
4
5
6
–
809E43851
130E11570
127K53730
7
107E08680
8
–
9
10
11
–
050K67750
127K53651
12
–
13
14
15
16
801K27321
038E29421
826E32840
–
Bin 2 upper limit switch (S11-344)
Bin 2 lower limit switch (S11-345),
Lower exit gate interlock switch
(S11-305B) (W/TAG H-004)
Retainer (P/O PL 11.54 Item 13)
Safety door spring
Bin 2 empty sensor (Q11-041)
Bin 2 offset motor (MOT11-040)
(REP 11.35-130, ADJ 4.1)
Bin 2 offset sensor (Q11-347) (REP
11.35-130)
Bin 2 lower support (P/O PL 11.54
Item 10) (ADJ 4.1)
Bin 2 tray (P/O PL 11.54 Item 10)
Bin 2 tray assembly
Bin 2 elevator motor (MOT11-036)
(REP 11.36-130, ADJ 4.1)
Bearing (P/O PL 11.54 Item 13)
(REP 11.36-130)
Bin 2 assembly (REP 11.5-130)
Mylar guide
Thumbscrew
Bin 2 Harness (P/O PL 11.54 Item
13) (NOTE)
Parts Lists
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NOTE: Refer to PL 31.13 Item 21 for the HCSS terminal
RoHS kit.
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2
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Item
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PL 11.54 HCSS Bin 2
PL 11.54
September 2008
5-98
WorkCentre 5687 Family
Item
Part
Description
1
110E19810
2
3
4
5
6
105K28730
–
962K50641
960K35232
962K50631
Front door interlock switch (S11303)
HCSS Power supply module
P-clamp (Not Spared)
Power cord
HCSS PWB
Communication cable
de
PL 11.56 HCSS Electrical
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NOTE: For the docking interlock switch, refer to PL 11.34
Item 3.
WorkCentre 5687 Family
September 2008
5-99
Parts Lists
PL 11.56
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
–
–
003E55311
802E18362
017E11350
017K04200
–
802E21711
802E18375
130E11590
050E22841
050E22830
604K42090
003E70200
809E53320
802K93740
20
21
22
23
–
826E20801
802E42752
–
24
25
108E06890
–
Upper left cover (REP 11.1-170)
Thumbscrew
Hole punch access cover (REP
11.1-170)
Magnet (P/O PL 11.60 Item 16)
Front door (P/O PL 11.60 Item 16)
Door hinge
Front cover (REP 11.1-170)
Fixed castor (REP 11.6-170)
Adjustable castor (REP 11.6-170)
Bracket (P/O PL 11.60 Item 16)
Lower right cover
Rear cover (REP 11.1-170)
Bin 0 90% full sensor (Q11-330)
Bin 0 Pivot tray
Bin 0 Base tray
Finisher door kit (REP 11.1-170)
Latch
Latch spring
Top cover assembly (REF: PL
11.62 Item 1) (REP 11.1-170)
Latch bracket (Not Spared)
Hinge pin
BM Exit Cover
Lower left cover (Not Spared) (REP
11.1-170)
Rubber protector (W/TAG H-049)
Front door pin (Not Spared)
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Description
802E18382
826E32830
802E40463
El
Part
1
2
3
Parts Lists
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Item
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PL 11.60 HCSS BM Covers (1 of 2)
PL 11.60
September 2008
5-100
WorkCentre 5687 Family
Description
–
2
–
3
4
5
6
7
8
130K74210
038E28320
125E02830
019E74770
–
107E08680
9
10
11
12
13
14
–
–
130K74000
802E18356
–
–
15
–
Top cover assembly (P/O PL 11.60
Item 19)
Upper exit cover (P/O PL 11.62
Item 1)
Top exit sensor (Q11-130)
Document guide
Static eliminator
Static clip
Not used
Top cover interlock sensor (Q11302), Top bin interlock sensor (Q11304)
Bracket (P/O PL 11.62 Item 1)
Button (P/O PL 11.62 Item 1)
Offline stapling PWB
Top cover
Magnet (P/O PL 11.62 Item 1)
Lower exit cover (P/O PL 11.62
Item 1)
Magnet (P/O PL 11.62 Item 1)
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Item
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PL 11.62 HCSS BM Covers (2 of 2)
WorkCentre 5687 Family
September 2008
5-101
Parts Lists
PL 11.62
3
110E19810
4
5
120E22861
110E13620
6
–
7
8
809E53320
–
9
10
003E70210
–
11
12
13
011E13751
809E43860
003E66310
14
–
15
–
16
–
17
003K19680
Restraining cable (REP 11.44-170)
Docking latch bracket (P/O PL
11.64 Item 17)
Docking interlock switch (S11-300)
(REP 11.44-170)
Docking actuator
Docking pivot interlock switch (REP
11.44-170)
Jam clearance release bracket (P/
O PL 11.64 Item 17)
Spring
Hinge pin (32mm) (P/O PL 11.64
Item 17)
Jam clearance release latch
Docking latch bracket rear cover (P/
O PL 11.64 Item 17)
Release bracket (REP 11.44-170)
Spring
Docking release latch (REP 11.44170)
Hinge pin (23mm) (P/O PL 11.64
Item 17)
Docking latch hinge bracket (P/O
PL 11.64 Item 17)
Hinge pin (95mm) (P/O PL 11.64
Item 17)
Docking assembly
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Description
012E14160
–
El
Part
1
2
Parts Lists
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Item
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PL 11.64 HCSS BM Docking Latch
PL 11.64
September 2008
5-102
WorkCentre 5687 Family
Item
Part
Description
801K27363
010K04360
BM Module (REP 11.61-170)
Slide assembly
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El
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1
2
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PL 11.65 HCSS BM Module
(Complete)
WorkCentre 5687 Family
September 2008
5-103
Parts Lists
PL 11.65
–
006E73102
120E22801
7
8
–
107E08680
9
–
10
11
093K06421
014E41561
12
–
–
–
–
–
–
13
14
15
16
17
18
19
20
21
22
23
24
25
180K00280
180K00320
180K00290
180K00300
180K00310
826E32830
003E54761
809E02910
120E25320
–
003E67871
809E46970
003E67881
809E46723
–
–
–
003E68163
ec
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4
5
6
Upper diverter gate (REP 11.9-170)
Solenoid cover (Not Spared)
Diverter solenoid (SOL11-002)
(REP 11.9-170)
Nip roll (Not Spared) (ADJ 4.1)
Nip shaft (ADJ 4.1)
Chad bin sensor actuator (REP
11.10-170)
Spring (Not Spared)
Chad bin level sensor (Q11-348)
(REP 11.10-170)
Chad bin support bracket (Not
Spared)
Chad bin
Hole punch motor coupling (REP
11.7-170)
Hole punch unit (see below for
variants)
2 Hole (XE)
2 Hole Legal
3 Hole (USSG/XCL)
4 Hole (XE)
4 Hole (Sweden)
Thumbscrew
Jam clearance latch (5b)
Nip spring
Latch securing bracket
Spring (Not Spared)
Jam clearance latch (5a)
Spring
Latch securing bracket
Spring
Not used
Baffle (P/O PL 11.66 Item 22)
Label 5a/6a (P/O PL 11.66 Item 22)
Jam clearance latch
El
Description
050E15572
–
121E20320
M
K-
Part
1
2
3
Parts Lists
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w
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Item
de
PL 11.66 HCSS BM Paper Path (1 of 4)
PL 11.66
September 2008
5-104
WorkCentre 5687 Family
Part
Description
1
2
3
–
020E33400
022K69072
4
–
5
125E00430
Bearing (Not Spared)
Drive pulley
Pre-compile pulley (REP 11.55170)
Pulley tire (Not Spared) (REP
11.55-170)
Static eliminator
w
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Item
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PL 11.67 HCSS BM Paper Path (2 of 4)
WorkCentre 5687 Family
September 2008
5-105
Parts Lists
PL 11.67
Description
019E55570
–
3
4
5
–
–
121E20320
6
7
–
055E46000
8
–
9
125E02750
Clamp (REP 11.2-170)
Compiler carriage (REF: PL 11.72,
PL 11.73, PL 11.74, PL 11.75) (REP
11.2-170)
Support (Not Spared)
BM support bracket (Not Spared)
Lower diverter gate solenoid (SOL
11-074) (REP 11.14-170)
Bearing (Not Spared)
Lower diverter gate (REP 11.15170)
Upper paper guide (Not Spared)
(REP 11.8-170)
Static eliminator
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Part
1
2
Parts Lists
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Item
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PL 11.68 HCSS BM Paper Path (3 of 4)
PL 11.68
September 2008
5-106
WorkCentre 5687 Family
Description
022K78852
809E47191
023E25440
4
5
–
127K53760
6
023E18811
7
127K53750
8
107E08680
9
130E12220
10
004E21810
11
12
13
14
848E11110
962K50650
–
604K42150
15
–
Belt tensioner
Tensioner spring
Transport motor 1B drive belt (REP
11.11-170)
Motor bracket (Not Spared)
Transport motor 1A (MOT11-000)
(REP 11.11-170), Transport motor
1B (MOT11-000) (REP 11.12-170)
Transport motor 1A drive belt (REP
11.11-170)
Hole punch motor (MOT11-042)
(REP 11.7-170)
Hole punch home sensor (Q11350)
Punch sensor (Q11-110), Entry
sensor (Q11-100) (P/O PL 11.70
Item 14)
Motor damper 1A (REP 11.11-170),
Motor damper 1B (REP 11.12-170)
Sensor cover
Ground harness
Drive pulley (REF: PL 11.67 Item 2)
Entry baffle assembly kit (W/TAG
B-006)
Baffle (P/O PL 11.70 Item 14)
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Part
1
2
3
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Item
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PL 11.70 HCSS BM Paper Path (4 of 4)
WorkCentre 5687 Family
September 2008
5-107
Parts Lists
PL 11.70
Description
041K06552
003E54941
–
029K04340
960K35210
019E46582
019E61970
130E81311
9
10
023E18760
127K53670
11
–
12
–
Compiler carriage assembly
Jam clearance knob
Staple cartridge (Not Spared)
Staple head unit 1 (REP 11.3-170)
Carriage PWB (REP 11.4-170)
Front grip (REP 11.45-170)
Rear grip (REP 11.45-170)
SH1 Paper sensor (Q11-361) (REP
11.3-170)
Tamper drive belt
Front tamper motor (MOT11-003)/
Rear tamper motor (MOT11-004)
Compiler carriage (P/O PL 11.72
Item 1)
Stapler cover (P/O PL 11.72 Item 1)
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Part
1
2
3
4
5
6
7
8
Parts Lists
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PL 11.72 HCSS BM Stapling Compiler
Carriage (1 of 4)
PL 11.72
September 2008
5-108
WorkCentre 5687 Family
127K53651
3
130K74210
4
110E13620
5
130K74160
6
7
802E40143
–
8
127K53710
9
107E08680
10
–
11
12
802K93732
055E44672
13
809E47672
14
009K02290
15
–
16
–
17
–
18
19
809E31200
–
20
604K42130
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2
Frame cross member (P/O PL
11.72 Item 1)
Ejector motor (MOT11-023) (REP
11.31-170)
Ejector home sensor (Q11-320)
(REP 11.31-170)
Compiler carriage safety switch
(S11-317)
2nd to top exit sensor (Q11-140)
(REP 11.49-170)
Shutter (REP 11.53-170, ADJ 4.1)
Shutter spring (P/O PL 11.73 Item
6) (REP 11.53-170)
Paddle roll motor assembly
(MOT11-024) (REP 11.32-170)
Paddle roll home sensor (Q11-326)
(REP 11.32-170)
Eject housing (P/O PL 11.73 Item
11) (REP 11.57-170, ADJ 4.1)
Eject housing assembly
Carriage top baffle (P/O PL 11.73
Item 16) (REP 11.33-170)
Carriage top baffle return spring
(REP 11.33-170)
Top baffle idler assembly (REP
11.33-170)
Top baffle idler spring (P/O PL
11.73 Item 14) (REP 11.33-170)
Top baffle assembly (P/O PL 11.72
Item 1)
Securing block (P/O PL 11.72 Item
1)
Spring
Disk bracket assembly (P/O PL
11.73 Item 20)
Ejector motor assembly kit (W/TAG
B-005) (REP 11.20-130)
El
Description
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M
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Part
1
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Item
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PL 11.73 HCSS BM Stapling Compiler
Carriage (2 of 4)
WorkCentre 5687 Family
September 2008
5-109
Parts Lists
PL 11.73
–
3
4
5
006E73102
809E68510
–
6
809E25550
7
130K74150
8
032K04350
9
10
11
026E76940
–
–
12
–
13
14
–
127K53660
15
107E08680
16
–
17
18
029K04350
127K53680
19
20
21
004E21810
023E25010
–
22
23
24
–
125E00430
068K48180
25
059K49850
ec
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c
2
Entrance baffle (P/O PL 11.74 Item
8) (REP 11.35-170)
Nip roll (P/O PL 11.74 Item 8) (REP
11.54-170, ADJ 4.1)
Nip shaft (REP 11.54-170, ADJ 4.1)
Nip spring (REP 11.54-170)
Entrance baffle cover (P/O PL
11.74 Item 8)
Entrance baffle spring (REP 11.35170)
Compiler sensor (Q11-120) (REP
11.34-170)
Entrance baffle assembly (REP
11.35-170)
Traverse shaft (REP 11.42-170)
Bushing (P/O PL 11.72 Item 1)
Stapling unit drive pulley (P/O PL
11.72 Item 1)
Stapling unit mount support shaft
(P/O PL 11.72 Item 1)
Not used
Stapling unit traverse motor
(MOT11-053) (REP 11.37-170)
Stapling unit 1 home sensor (Q11370)
Carriage entry shaft (P/O PL 11.72
Item 1)
Stapling unit pivot assembly
Transport motor 2 (MOT11-001)
(REP 11.38-170)
Motor damper
Drive belt
Carriage entry shaft drive pulley (P/
O PL 11.72 Item 1)
Not used
Static eliminator
Stapler mount assembly (REP
11.42-170)
Belt tensioner
El
Description
–
M
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Part
1
Parts Lists
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Item
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PL 11.74 HCSS BM Stapling Compiler
Carriage (3 of 4)
PL 11.74
September 2008
5-110
WorkCentre 5687 Family
023E18770
121K44510
4
121E20320
5
107E08680
6
130E81311
7
8
–
–
9
–
10
11
–
022E25111
12
–
13
–
14
15
16
–
031K08270
–
17
–
18
–
19
–
20
21
–
809E53262
ec
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2
3
Compiler carriage eject roll motor
(MOT11-010) (REP 11.39-170)
Eject motor drive belt
Compiler carriage tray hold
solenoid assembly (SOL11-011)
(REP 11.41-170, ADJ 4.1)
Kicker solenoid (SOL11-430) (REP
11.40-170), Compiler carriage tray
hold solenoid (SOL11-011) (REP
11.40-170, ADJ 4.1)
Compiler carriage bin height sensor
(Q11-314)/Compiler carriage 90%
full sensor (Q11-313) (REP 11.40170)
SU1 Edge registration sensor (Q11367)
Bushing (P/O PL 11.72 Item 1)
Transport shaft (P/O PL 11.72 Item
1) (REP 11.43-170)
Transport shaft pulley (P/O PL
11.72 Item 1)
Not used
Guide roller (P/O PL 11.75 Item 12)
(REP 11.43-170)
Compiler belt (Not Spared) (REP
11.43-170)
Feed chute (P/O PL 11.72 Item 1)
(REP 11.43-170)
Kicker frame (P/O PL 11.72 Item 1)
Kicker assembly (REP 11.40-170)
Return spring (P/O PL 11.75 Item
15)
Spring solenoid (P/O PL 11.75 Item
15)
Kicker finger pad (P/O PL 11.75
Item 15)
Kicker fingers (P/O PL 11.75 Item
15)
Plunger/lever (P/O PL 11.75 Item 3)
Spring
El
Description
127K53680
w
w
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Part
1
w
Item
de
PL 11.75 HCSS BM Stapling Compiler
Carriage (4 of 4)
WorkCentre 5687 Family
September 2008
5-111
Parts Lists
PL 11.75
Description
110E13762
110E14551
–
4
5
6
801K27311
130E11570
127K53730
7
107E08680
8
–
9
10
11
–
050K67750
127K53651
12
13
14
15
826E32840
–
–
–
Bin 1 upper limit switch (S11-334)
Bin 1 lower limit switch (S11-335)
Bearing (P/O PL 11.78 Item 4)
(REP 11.47-170)
Bin 1 assembly (REP 11.5-170)
Bin 1 empty sensor (Q11-035)
Bin 1 offset motor (MOT11-034)
(REP 11.46-170, ADJ 4.1)
Bin 1 offset sensor (Q11-337) (REP
11.46-170)
Bin 1 lower support (P/O PL 11.78
Item 10) (ADJ 4.1)
Bin 1 tray (P/O PL 11.78 Item 10)
Bin 1 Tray assembly
Bin 1 elevator motor (MOT11-030)
(REP 11.47-170, ADJ 4.1)
Thumbscrew
Not used
Foam seal (P/O PL 11.78 Item 14)
Bin 1 harness (P/O PL 11.78 Item
4)
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PL 11.78 HCSS BM Bin 1
PL 11.78
September 2008
5-112
WorkCentre 5687 Family
–
9
–
10
11
022E30620
–
12
107E08680
13
14
–
020E39990
15
16
006K28660
130K74110
17
18
19
20
21
22
125E00430
–
–
809E46411
–
–
23
–
24
25
26
27
28
–
–
125K03831
–
127K53720
29
30
–
–
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8
Drawer handle
Crease roll leaf spring
BM Front cover
Crease blade knob (6d)
Crease roll handle (6c)
Nylon bearing
Paper guide (P/O PL 11.80 Item 22)
(REP 11.60-170)
Jam clearance handle (Not Spared)
(REP 11.60-170)
Nip spring (Not Spared) (REP
11.60-170)
Nip roll (REP 11.60-170)
Nip shaft (P/O PL 11.80 Item 22)
(REP 11.60-170)
Flapper home sensor (Q11-391) (P/
O PL 11.80 Item 30) (REP 11.16170)
Bearing (Not Spared)
BM Entry roll pulley (REP 11.22170)
BM Entry roll (REP 11.22-170)
BM Entry sensor (Q11-160) (REP
11.23-170)
Static eliminator
Rear latch (Not Spared)
Shaft (Not Spared)
Latch spring
Front latch (Not Spared)
Entrance baffle assembly (Not
Spared) (REP 11.60-170)
BM Flapper (P/O PL 11.80 Item 30)
(REP 11.16-170)
Cover (P/O PL 11.80 Item 30)
BM Compiler shaft (Not Spared)
Static eliminator
Top baffle (Not Spared)
BM Flapper motor assembly (MOT
11-390) (P/O PL 11.80 Item 30)
(REP 11.16-170)
Worm gear (P/O PL 11.80 Item 28)
BM Flapper assembly (Not Spared)
El
Description
003E69091
809E46511
802E66650
003E69022
003E66010
013E12610
–
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1
2
3
4
5
6
7
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PL 11.80 HCSS BM Entry and Front
Cover
WorkCentre 5687 Family
September 2008
5-113
Parts Lists
PL 11.80
–
127K47660
4
–
5
–
6
–
7
–
8
–
9
007K13190
10
007K13180
11
12
807E15450
–
13
–
14
15
802E59410
–
16
–
17
–
18
125K03593
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2
3
BM Tamper 1 home sensor (Q11384)
LH Frame plate (Not Spared)
BM Tamper 1 motor (MOT 11-066)
(REP 11.30-170)
BM Tamper spring (P/O PL 11.81
Item 10)
BM Rear tamper arm (P/O PL 11.81
Item 9) (REP 11.30-170)
BM Front tamper arm (P/O PL
11.81 Item 10) (REP 11.30-170)
BM Rear tamper rack (P/O PL
11.81 Item 9) (REP 11.30-170)
BM Front tamper rack (P/O PL
11.81 Item 10) (REP 11.30-170)
BM Rear tamper assembly (REP
11.30-170)
BM Front tamper assembly (REP
11.30-170)
BM Tamper gear (REP 11.30-170)
BM Tamper bracket (Not Spared)
(REP 11.30-170)
BM Tamper rack guide (Not
Spared) (REP 11.30-170)
BM Connector cover
BM Tamper guide plate (Not
Spared) (REP 11.30-170)
BM Rear tamper finger (Not
Spared) (REP 11.30-170)
BM Front tamper finger (Not
Spared) (REP 11.30-170)
BM Static eliminator
El
Description
107E22600
K-
Part
1
Parts Lists
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PL 11.81 HCSS BM Tamper Assembly
PL 11.81
September 2008
5-114
WorkCentre 5687 Family
–
–
4
–
5
6
–
–
7
023E23300
8
809E78370
9
10
11
–
802E59180
–
12
–
13
–
14
–
15
809E25100
16
17
18
012E20870
–
107E22600
19
20
–
127K54710
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2
3
Ground wire (P/O PL 11.82 Item
20)
Motor bracket (Not Spared)
Motor damper (P/O PL 11.82 Item
20) (REP 11.20-170)
BM back stop motor (MOT11-065)
(P/O PL 11.82 Item 20) (REP 11.20170)
Pulley (Not Spared)
BM back stop bearing (Not Spared)
(REP 11.26-170)
BM back stop drive belt (REP
11.20-170)
BM back stop tensioner spring
(REP 11.20-170)
Allen key (3mm) (Not Spared)
Sensor cover
BM back stop bearing (Not Spared)
(REP 11.26-170)
BM back stop idler bracket (Not
Spared) (REP 11.26-170)
BM back stop idler shaft (Not
Spared)
BM back stop tensioner link (Not
Spared)
BM back stop link spring (REP
11.26-170)
BM back stop link (REP 11.26-170)
LH frame plate (Not Spared)
BM back stop guide home sensor
(Q11-383)
Not used
BM back stop motor assembly
(REP 11.20-170)
El
Description
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PL 11.82 HCSS BM Back Stop Motor
WorkCentre 5687 Family
September 2008
5-115
Parts Lists
PL 11.82
3
–
4
5
6
031E11300
–
–
7
–
8
9
809E71970
–
10
11
12
–
–
–
13
–
14
006K30790
15
16
17
023E23140
–
019K13550
Anti-play shoe
BM back stop lock washer (P/O PL
11.83 Item 17)
Cable fastener (P/O PL 11.83 Item
17)
Anti-rattle arm
Screw (P/O PL 11.83 Item 17)
Flanged hex nut (P/O PL 11.83
Item 17)
Back stop adjust spring (P/O PL
11.83 Item 17)
Antiplay spring (Not Spared)
Solenoid spring (P/O PL 11.83 Item
17)
Shaft support (Not Spared)
Belt clamp (P/O PL 11.83 Item 17)
BM back stop solenoid nut (P/O PL
11.83 Item 17)
Pivoting clamp (P/O PL 11.83 Item
17)
BM back stop drive shaft (REP
11.26-170)
BM back stop belt (REP 11.26-170)
BM back stop shaft (Not Spared)
BM back stop assembly
ec
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Description
019E74451
–
El
Part
1
2
Parts Lists
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PL 11.83 HCSS BM Back Stop
Assembly
PL 11.83
September 2008
5-116
WorkCentre 5687 Family
Description
107E22600
2
–
3
127K54690
4
5
6
7
8
9
10
11
12
13
014E47460
–
007E69830
413W30654
008E08220
012E20860
–
802E59171
809E42861
815K11660
14
032E19330
15
–
BM Crease blade motor encoder
sensor (Q11-418), BM Crease
blade home sensor (Q11-416)
(REP 11.18-170)
Motor bracket (P/O PL 11.84 Item
3)
BM Crease blade motor assembly
(MOT11-061) (REP 11.18-170)
Motor encoder (REP 11.18-170)
Drive shaft (Not Spared)
Drive gear
Bearing (REP 11.18-170)
Crank (REP 11.18-170)
Connecting rod (REP 11.36-170)
Bearing (Not Spared)
Motor cover
Crease nip spring (REP 11.58-170)
Crease blade assembly (REP
11.36-170)
Crease blade support guide (REP
11.36-170)
Crease blade home sensor bracket
(Not Spared)
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PL 11.84 HCSS BM Crease Blade
Motor
WorkCentre 5687 Family
September 2008
5-117
Parts Lists
PL 11.84
2
–
3
4
–
–
5
6
7
8
–
–
–
127K53620
9
107E22600
10
11
960K24052
–
12
127K54680
13
14
15
16
014E47460
–
023E25430
127K55520
BM Compiler motor (MOT11-060)
(REP 11.25-170)
Damper bracket (P/O PL 11.86 Item
16) (REP 11.25-170)
Motor bracket (Not Spared)
Ground wire (P/O PL 11.86 Item
16)
Not used
Not used
Not used
Crease roll gate motor (MOT11401) (REP 11.24-170)
BM Crease roll gate home sensor
(Q11-415), BM Crease roll motor
encoder sensor (Q11-419)
BM PWB (REP 11.17-170)
Motor bracket (P/O PL 11.86 Item
12)
BM Crease roll motor assembly
(MOT11-062) (REP 11.19-170)
BM Crease roll motor encoder
Support bracket (Not Spared)
Belt
BM Compiler motor assembly (REP
11.25-170)
ec
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Description
127K43751
El
Part
1
Parts Lists
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PL 11.86 HCSS BM Crease Rolls
Motor and PWB
PL 11.86
September 2008
5-118
WorkCentre 5687 Family
–
3
413W31054
4
–
5
–
6
7
006K29391
–
8
007E69081
9
826E19241
10
809E49631
11
12
13
830E77580
–
007E69070
14
007E68951
15
020E38701
16
020E38081
17
18
19
20
21
22
23
–
–
050E23160
–
–
807E06040
–
24
–
25
604K42120
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2
Lower crease roll bearing (P/O PL
11.87 Item 23)
Shaft keyed clutch plate (P/O PL
11.87 Item 23)
Crease roll bearing (REP 11.52170)
Lower crease roll gear (P/O PL
11.87 Item 23)
Gear keyed clutch plate (P/O PL
11.87 Item 23) (REP 11.52-170)
Upper crease roll (REP 11.52-170)
Lower crease roll (P/O PL 11.87
Item 25) (REP 11.52-170)
Crease roll gate rack gear (REP
11.52-170)
BM Support leg pin (REP 11.51170)
BM Support leg spring (REP 11.51170)
BM Support leg (REP 11.51-170)
Bearing (Not Spared)
Crease roll gate rack drive gear
(REP 11.52-170)
Crease roll gate rack (REP 11.52170)
Crease roll gate front guide (REP
11.52-170)
Crease roll gate rear guide (REP
11.52-170)
Crease roll drive shaft (Not Spared)
Crease roll gate shaft (Not Spared)
Crease roll gate (REP 11.52-170)
Retainer (P/O PL 11.87 Item 23)
Screw (P/O PL 11.87 Item 23)
Upper crease roll gear
Lower crease roll and clutch
assembly (Not Spared)
Wavy washer (P/O PL 11.87 Item
25)
Crease roll repair kit
El
Description
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PL 11.87 HCSS BM Crease Rolls and
Support Leg
WorkCentre 5687 Family
September 2008
5-119
Parts Lists
PL 11.87
008E06850
029K03232
8
9
050K21270
–
10
–
11
12
809E48830
–
13
–
14
15
802E42770
–
16
17
125K03831
130E11640
18
107E22600
19
–
20
–
21
055E51870
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6
7
Front follower
Actuator
Rear follower (Not Spared)
Spring
BM Paper present sensor (Q11190)
Latch slide
BM Staple head assembly (REP
11.27-170, ADJ 4.1)
Staple cartridge
Staple bracket handle (Not Spared)
(REP 11.28-170)
Stapler bracket assembly (Not
Spared) (REP 11.28-170)
Torsion spring (REP 11.28-170)
Bearing (Not Spared) (REP 11.28170)
Spring (Not Spared) (REP 11.28170)
Staple head cover
BM Right hand cover (Not Spared)
(REP 11.56-170)
Static eliminator
BM Eject sensor (Q11-386) (REP
11.50-170)
BM Stapler head carrier closed
sensor (Q11-421) (REP 11.28-170)
Lower shaft (Not Spared) (REP
11.28-170)
Upper shaft (Not Spared) (REP
11.28-170)
Mylar guide
El
Description
020E38513
016E17731
–
809E44010
130K74090
K-
Part
1
2
3
4
5
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PL 11.88 HCSS BM Stapler
Assemblies
PL 11.88
September 2008
5-120
WorkCentre 5687 Family
Part
Description
1
2
3
023E18612
050E21971
–
4
127K53630
5
019E61171
6
–
7
8
9
826E32840
050K67740
–
10
809E47341
Conveyor belt (REP 11.29-170)
BM Bin 2 extension
BM Bin 2 upper cover (P/O PL
11.90 Item 8)
BM Conveyor belt drive motor
(MOT11-402)
BM Bin 2 90% full sensor (Q11389)
BM Bin 2 lower cover (P/O PL
11.90 Item 8)
Thumbscrew
BM Bin 2 assembly
BM Bin 2 connector (Not Spared)
(NOTE)
Bin 2 actuator spring
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PL 11.90 HCSS BM Bin 2
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NOTE: Refer to PL 31.13 Item 21 for the HCSS terminal
RoHS kit.
WorkCentre 5687 Family
September 2008
5-121
Parts Lists
PL 11.90
Part
Description
1
–
2
3
4
5
6
7
8
105K28730
–
962K50641
960K35232
962K50631
–
960K22320
Front door interlock switch (S11303) (Not Spared)
HCSS Power supply module
P-clamp (Not Spared)
Power Cord
HCSS PWB
Communication cable
BM PWB (REF: PL 11.86 Item 10)
In-line fuse PWB
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PL 11.92 HCSS BM Electrical
Parts Lists
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NOTE: For the docking interlock switch, refer to PL 11.64
Item 3.
PL 11.92
September 2008
5-122
WorkCentre 5687 Family
Description
802K48330
848K06150
–
4
848K06130
5
–
6
7
8
9
10
–
–
–
050K67380
050K54133
–
604K48150
11
12
13
14
848K06140
–
019K13380
017E11260
Exit cover
Top cover (REP 11.1-120)
Entry guide cover (REF: PL 11.122
Item 5)
Front door cover assembly (REP
11.1-120)
1K LCSS mounting bracket repair
kit (Not Spared)
Thumbscrew (Not Spared)
Output cover (Not Spared)
Not used
Bin 0
Bin 1 (W/O TAG L-013) (ADJ 11.1120)
Bin 1 tray kit (improved stacking)
(W/TAG L-013)
Rear cover (REP 11.1-120)
Right hand cover (Not Spared)
Bin 1 alignment clip
Stability foot (REP 11.3-120)
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3
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PL 11.100 1K LCSS Covers
WorkCentre 5687 Family
September 2008
5-123
Parts Lists
PL 11.100
Description
–
2
110K13980
3
003K20401
4
5
–
–
6
7
8
–
120K02590
003K20391
Sensor cover (P/O PL 11.102 Item
8)
Docking interlock switch (S11-300)
(REP 11.14-120)
Link bracket assembly (REP 11.14120)
Not used
Docking latch (P/O PL 11.102 Item
8) (REP 11.14-120)
Spring (P/O PL 11.102 Item 8)
Docking actuator
Docking latch assembly (REP
11.14-120)
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Part
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Parts Lists
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PL 11.102 1K LCSS Docking Latch
PL 11.102
September 2008
5-124
WorkCentre 5687 Family
Description
–
–
–
006K30491
5
6
7
8
9
013E25790
–
–
–
–
10
127K55840
11
130E12330
Not used
Not used
Not used
Paddle wheel shaft (REP 11.10120)
Bearing
Not used
Flag/Gear (Not Spared)
Not used
Output cover (REF: PL 11.100 Item
7)
Paddle motor assembly (MOT11024)
Paddle roll position sensor (Q11326)
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2
3
4
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PL 11.104 1K LCSS Paddle Wheel/
Safety Gate
WorkCentre 5687 Family
September 2008
5-125
Parts Lists
PL 11.104
Description
023E30710
–
3
4
5
110E20180
–
130E12330
6
7
8
9
–
013E25810
127K55850
–
10
11
12
13
14
15
16
17
–
110K13990
–
–
–
–
–
–
Bin 1 drive belt (REP 11.5-120)
Rear belt clamp (Not Spared) (ADJ
11.1-120)
Bin 1 upper limit switch (S11-334)
Sensor bracket (Not Spared)
Bin 1 90% full sensor (Q11-331),
Bin 1 upper level sensor (Q11-332)
(REP 11.9-120), Motor encoder
sensor (Q11-336)
Pulley (Not Spared)
Bearing
Bin 1 elevator motor (MOT11-030)
Front belt clamp (Not Spared) (ADJ
11.1-120)
Motor bracket (Not Spared)
Bin 1 lower limit switch (S11-335)
Pulley assembly (Not Spared)
Sensor support (Not Spared)
P-clamp (Not Spared)
Belt tensioner (Not Spared)
Spring (Not Spared)
Idler (Not Spared)
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2
Parts Lists
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PL 11.106 1K LCSS Bin 1 Control
Components
PL 11.106
September 2008
5-126
WorkCentre 5687 Family
Description
023E30690
127K55820
3
4
5
6
7
8
–
–
013E25790
006K27980
013E25800
–
9
10
006K31670
–
Input drive belt (REP 11.2-120)
Transport motor 1 (MOT11-000)
(REP 11.2-120)
Spring (Not Spared)
Pulley (Not Spared)
Nylon bearing
Feed roll shaft (short)
Bearing
Paper entry guide assembly (REF:
PL 11.122 Item 1)
Feed roll shaft (long)
Thumb wheel (Not Spared)
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PL 11.110 1K LCSS Paper Entry
Transport
WorkCentre 5687 Family
September 2008
5-127
Parts Lists
PL 11.110
Description
068K54270
–
130E12330
4
–
5
–
6
–
Tamper assembly (REP 11.6-120)
Tamper unit (P/O PL 11.112 Item 1)
Front tamper home sensor (Q11310), Rear tamper home sensor
(Q11-006), Rear tamper home
away sensor (Q11-319)
Sensor bracket (P/O PL 11.112
Item 1)
Static eliminator (stacker) (REF: PL
11.120 Item 7)
Sensor retainer (P/O PL 11.112
Item 1)
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2
3
Parts Lists
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PL 11.112 1K LCSS Tamper Assembly
PL 11.112
September 2008
5-128
WorkCentre 5687 Family
Description
054K37920
–
3
130E12330
4
5
6
020E54090
023E24330
–
Ejector assembly (REP 11.8-120)
Ejector base (P/O PL 11.114 Item
1)
Ejector home sensor (Q11-320),
Ejector out sensor (Q11-322),
Ejector motor encoder sensor (REP
11.8-120)
Pulley
Ejector belt (REP 11.15-120)
Clip (P/O PL 11.114 Item 1)
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PL 11.114 1K LCSS Ejector Assembly
WorkCentre 5687 Family
September 2008
5-129
Parts Lists
PL 11.114
Description
014K10100
–
3
–
4
130E10380
5
–
6
–
7
–
8
9
108R00682
–
Stapler assembly
Mounting bracket (P/O PL 11.116
Item 1)
Stapler harness (P/O PL 11.116
Item 1)
SH1 Paper sensor (Q11-361) (REP
11.7-120)
Staple head unit (P/O PL 11.116
Item 1)
Stapler cover (P/O PL 11.116 Item
1)
Cable clamp (P/O PL 11.116 Item
1)
Staple cartridge
Staple refills (Not Spared)
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Part
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2
Parts Lists
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PL 11.116 1K LCSS Staple Head
Assembly
PL 11.116
September 2008
5-130
WorkCentre 5687 Family
Part
Description
006K27960
013E25790
–
023E30700
–
–
115E12830
006K27980
013E25800
032K04550
130E11440
121K45000
006K31591
–
006K27970
003K17531
–
Ejector drive shaft
Nylon bearing
Pulley (Not Spared)
Intermediate paper drive belt
Spring (Not Spared)
Spring (Not Spared)
Static eliminator
Feed roll shaft (short)
Bearing
Paper guide
Top exit sensor (Q11-130)
Diverter solenoid (SOL11-002)
Shaft diverter assembly
Belt tensioner (Not Spared)
Drive shaft assembly
Jam clearance knob
Actuator (Not Spared)
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1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
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PL 11.118 1K LCSS Bin 0 Entry
WorkCentre 5687 Family
September 2008
5-131
Parts Lists
PL 11.118
Description
032K04570
032K04560
006K27960
4
5
6
7
8
130E11440
013E25790
–
115E11810
023E24340
9
–
10
11
12
13
013E25800
–
–
127K55830
14
–
Left hand paper guide
Lower right hand paper guide
Ejector drive shaft (REF: PL 11.118
Item 1)
2nd to top exit sensor (Q11-140)
Nylon bearing
Pulley (Not Spared)
Static eliminator (stacker)
Paper output drive belt (REP 11.4120)
Upper right hand paper guide (Not
Spared)
Bearing
Belt tensioner (Not Spared)
Spring (Not Spared)
Transport motor 2 (MOT 11-001)
(REP 11.4-120)
Mylar safety cover (P/O PL 11.120
Item 1)
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3
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PL 11.120 1K LCSS Bin 1 Entry
PL 11.120
September 2008
5-132
WorkCentre 5687 Family
Description
032K04600
–
3
4
5
6
130E10380
–
848K06160
–
7
809E78390
Jam clearance guide assembly
Jam clearance handle (P/O PL
11.122 Item 1)
Entry sensor (Q11-100)
Sensor bracket (Not Spared)
Entry guide cover (REP 11.13-120)
Jam clearance guide (P/O PL
11.122 Item 1)
Latch
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PL 11.122 1K LCSS Entry Guide
Cover/Jam Clearance Guide
WorkCentre 5687 Family
September 2008
5-133
Parts Lists
PL 11.122
Part
Description
1
960K21261
2
3
4
5
105K28270
–
962K56941
110K13980
6
110K13970
7
–
8
9
–
–
10
–
11
–
1K LCSS PWB (CAUTION) (REP
11.12-120)
Power supply module
Not used
Cord bracket assembly
Front door interlock switch (S11303)
Top cover interlock switch (S11302)
1K LCSS communication harness
(P/O PL 11.124 Item 4)
Power cord (P/O PL 11.124 Item 4)
Lower bracket (P/O PL 11.124 Item
4)
Upper bracket (P/O PL 11.124 Item
4)
Screw (P/O PL 11.124 Item 4)
CAUTION
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PL 11.124 1K LCSS Electrical
Parts Lists
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Do not install a new 1K LCSS PWB until the cause of the
damage to the old LCSS PWB has been determined. Go to
the 11G-120 LCSS PWB Damage RAP.
PL 11.124
September 2008
5-134
WorkCentre 5687 Family
Description
848K12490
848K12500
848E17790
848K12510
848K12520
848K12530
848E17800
848E17810
9
10
11
848K12540
–
017K03750
12
–
13
14
017K04630
–
15
16
17
017K04640
110K20900
120E22861
Top cover (REP 11.1-171)
Front cover (REP 11.1-171)
Front door (REP 11.1-171)
Door support (REP 11.1-171)
Rear cover (REP 11.1-171)
Vent cover (REP 11.1-171)
Foot cover (REP 11.1-171)
Inserter removable cover (REP
11.1-171)
Top tray (REP 11.3-171)
Seal (Not Spared)
Fixed castor assembly (REP 11.96171)
Fixed castor bracket (P/O PL
11.130 Item 11)
Adjustable castor (REP 11.96-171)
Adjustable castor washer (P/O PL
11.130 Item 13)
Mounting bracket assembly
Docking interlock switch (S11-300)
Docking actuator
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2
3
4
5
6
7
8
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PL 11.130 HVF Covers and Docking
WorkCentre 5687 Family
September 2008
5-135
Parts Lists
PL 11.130
848E17840
130E12830
4
–
5
–
6
023E31220
7
110K20890
8
9
10
–
–
127K56590
11
–
12
–
13
14
–
–
15
–
16
17
18
19
20
21
22
050E23670
–
–
848E17830
019K13380
–
110K20880
23
24
–
–
25
–
26
110K21060
Parts Lists
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3
Upper right side cover (REP 11.5171)
Lower right side cover
Bin 1 90% full sensor (Q11-311)/Bin
1 encoder sensor (Q11-182)
Rear main belt clamp (1 of 2) (Not
Spared)
Rear main belt clamp (2 of 2) (Not
Spared)
Bin 1 main drive belt (REP 11.38171)
Bin 1 upper limit switch (REP
11.75-171) (S11-334)/Bin 1 lower
limit switch (REP 11.75-171) (S11335)
Main belt pulley (Not Spared)
Main belt tensioner (Not Spared)
Stacker motor gear box (REP
11.12-171)
Bin 1 rear lift bar bracket (Not
Spared)
Bin 1 front lift bar bracket (Not
Spared)
Bin 1 lift bar (Not Spared)
Front main belt clamp (2 of 2) (Not
Spared)
Front main belt clamp (1 of 2) (Not
Spared)
Bin 1 (REP 11.4-171)
Not used
Not used
Middle right side cover (HVF only)
Bin 1 retaining clip (REP 11.4-171)
Bin 1 lift bar brace (Not Spared)
Stacker full sensor and lower limit
switch assembly (REP 11.75-171)
Sensor/switch bracket (Not Spared)
Stacker tray guide (P/O PL 11.135
Item 26)
Stacker tray guide pulley (P/O PL
11.135 Item 26)
Stacker tray guide assembly
El
Description
848E17820
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PL 11.135 HVF Stacker
PL 11.135
September 2008
5-136
WorkCentre 5687 Family
003K20630
5
003K20640
6
7
–
003K20650
8
9
003K20660
–
10
11
12
–
019K13380
–
13
14
15
032K09650
029K04630
130E12830
16
130K75480
17
130K75900
18
19
127K56550
127K56580
20
130K75470
21
22
23
032E35300
032E35310
–
24
25
–
962K82410
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Ejector front cover (Not Spared)
Ejector assembly (REP 11.6-171)
Offset module (Not Spared) (REP
11.9-171)
Front pressing plate finger (REP
11.7-171)
Rear pressing plate finger (REP
11.7-171)
Pressing plate bracket (Not Spared)
Front support finger (REP 11.8171)
Rear support finger (REP 11.8-171)
Support finger motor assembly (Not
Spared)
Offset rod (Not Spared)
Offset rod KL clip
Stapler module (P/O PL 11.140
Item 14) (REP 11.2-171)
Rear tamper (REP 11.15-171)
Staple assembly (REP 11.2-171)
Pressing and support encoder
sensor (Q11-172), Bin 1 offset
sensor (Q11-337), Offset index
sensor (Q11-187), Offset away
sensor (Q11-176)
Bin 1 home sensor (transmitter)
(REP 11.76-171)
Bin 1 rear wall sensor (Q11-196)
(P/O PL 11.140 Item 2)
Motor encoder assembly
Bin 1 offset motor (MOT11-034)
(REP 11.9-171)
Bin 1 home sensor (receiver) (Q11322) (REP 11.76-171)
Rear tamper
Tamper set
Stapler harness (P/O PL 11.140
Item 25)
P-clip (P/O PL 11.140 Item 25)
Stapler harness and p-clip
assembly
El
Description
–
059K59490
–
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2
3
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PL 11.140 HVF Ejector, Pressing and
Support
WorkCentre 5687 Family
September 2008
5-137
Parts Lists
PL 11.140
033K04410
3
–
4
5
6
–
–
–
7
8
–
050K67800
9
10
–
–
11
–
12
–
13
674K03550
14
15
16
–
–
130E12830
17
–
18
–
19
–
20
21
–
–
22
23
674K03540
013E37150
24
110K20900
25
26
–
–
27
28
006K32210
033K04580
Parts Lists
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2
Paper pusher (P/O PL 11.145 Item
8)
Paddle module assembly (REP
11.49-171)
Pusher mylar (P/O PL 11.145 Item
8)
Timing belt pulley (Not Spared)
Timing belt tensioner (Not Spared)
Front stacker pulley bracket (Not
Spared)
Thrust washer (Not Spared)
Paper pusher assembly (REP
11.53-171)
Pinion gear E-clip (Not Spared)
Compile exit upper guide (Not
Spared)
Stacker main drive gear shaft (Not
Spared)
Stacker main drive gear (Not
Spared)
Paper pusher motor assembly
(MOT11-083) (REP 11.51-171)
Pinion gear (Not Spared)
Pinion gear shaft (Not Spared)
Paper pusher upper sensor (Q11171)/Paper pusher lower sensor
(Q11-173) (REP 11.54-171)
Stapler gate safety switch (S11365) (P/O PL 11.145 Item 22)
Sensor screw (P/O PL 11.145 Item
22)
Sensor assembly bracket (P/O PL
11.145 Item 22)
Not used
Pusher dampers (P/O PL 11.145
Item 8)
Sensor assembly (REP 11.54-171)
Stacker shaft bearing (plastic) (REP
11.37-171)
Front door interlock switch (S11303)/Top cover interlock switch
(S11-302)
Not used
Top jam clearance guide assembly
(Not Spared)
Stacker idler roll (REP 11.10-171)
Paddle wheel
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PL 11.145 HVF Ejector, Pressing and
Support (2 of 2)
PL 11.145
September 2008
5-138
WorkCentre 5687 Family
Description
127K56570
2
127K56560
3
4
–
121K45290
5
6
–
127K56610
7
–
8
–
9
10
–
–
11
–
Buffer feed motor (MOT11-079)
(REP 11.65-171)/Transport motor 2
(MOT11-001) (REP 11.66-171)
Transport motor 1 (MOT11-000)
(REP 11.63-171)/Bypass feed
motor (MOT11-080) (REP 11.64171)
Solenoid bracket (Not Spared)
BM diverter solenoid (SOL11-074)/
Exit diverter solenoid (SOL11-002)/
Buffer clamp solenoid (SOL11-082)
Solenoid connector (Not Spared)
Paddle module driving motor
assembly (REP 11.48-171)
Entry feed motor 1 belt (Not
Spared)
Bypass feed motor belt (Not
Spared)
Buffer feed motor belt (Not Spared)
Transport motor 2 belt (A) (Not
Spared)
Transport motor 2 belt (B) (Not
Spared)
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PL 11.150 HVF Main Drives
WorkCentre 5687 Family
September 2008
5-139
Parts Lists
PL 11.150
–
3
–
4
5
6
059K59550
868E05770
127K56600
7
8
9
10
11
038E40870
059K59560
038E40880
059K59530
059K59540
12
13
14
059K59520
059K59510
–
15
–
16
17
121K45300
130E12810
18
19
130E12840
–
–
–
–
–
–
180K00190
180K00320
180K00200
180K00300
180K00310
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HVF 2 hole punch assembly (XE)
HVF 3 hole punch assembly
(USSG/XCL)
HVF chad bin (P/O PL 11.153 Item
1)
Hole punch thumb screw (P/O PL
11.153 Item 1)
Hole punch blanking assembly
Front tamper arm
Front tamper motor assembly (REP
11.11-171)
Diverter exit gate
Upper exit guide
BM diverter gate
Buffer pocket jam clearance guide
Inserter jam clearance guide
assembly
Input jam clearance guide
Buffer guide assembly
Nip split motor cover (P/O PL
11.153 Item 13)
Nip split motor (MOT11-081) (P/O
PL 11.153 Item 13)
Magnet
Chad bin level sensor (Q11-348)/
Paper edge sensor (NOTE)
Chad bin present sensor (Q11-112)
Hole punch unit (see below for
variants)
2 Hole (XE)
2 Hole Legal
3 Hole (USSG/XCL)
4 Hole (XE)
4 Hole (Sweden)
El
Description
604K54740
604K54230
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1
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PL 11.153 HVF Feed Assembly and
Punch (1 of 3)
Parts Lists
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NOTE: There is no component control code for the paper
edge sensor
PL 11.153
September 2008
5-140
WorkCentre 5687 Family
Description
006K32700
–
3
–
4
–
5
–
6
–
7
8
9
10
11
12
019K13660
–
–
006K32690
–
–
Stacker exit feed roll
Buffer upper roll (REF: PL 11.155
Item 1)
Buffer lower roll (REF: PL 11.155
Item 1)
Inserter guide roll (REF: PL 11.155
Item 1)
Booklet entrance roll (REF: PL
11.155 Item 1)
Buffer pocket roll (REF: PL 11.155
Item 1)
Buffer clamp
Input roll (REF: PL 11.155 Item 1)
Bearing (Not Spared)
Stacker exit roll
Top exit roll (Not Spared)
Top exit feed roll (REF: PL 11.155
Item 1)
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PL 11.155 HVF Feed Assembly and
Punch (2 of 3)
WorkCentre 5687 Family
September 2008
5-141
Parts Lists
PL 11.155
Part
Description
1
130E12830
2
130E12810
3
130E12840
Tamper front home sensor (Q11310)/Front tamper tray away sensor
(Q11-174)/Nip split sensor (Q11170)/Nip home sensor (Q11-159)
Entry sensor (Q11-100)/2nd to top
exit sensor (Q11-140)/Buffer
position sensor (Q11-157)/Buffer
path sensor (Q11-164)/Inserter
sensor (NOTE)
Top exit sensor (Q11-130)/Booklet
exit sensor (Q11-158)
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PL 11.156 HVF Feed Assembly and
Punch (3 of 3)
Parts Lists
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NOTE: The is no component code number for the Inserter
sensor
PL 11.156
September 2008
5-142
WorkCentre 5687 Family
Part
Description
1
105K30210
2
3
960K41770
960K41780
4
–
HVF power supply unit (REP 11.55171)
HVF control PWB (REP 11.57-171)
Pause to unload PWB (REP 11.97171)
Power cord (Not Spared)
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PL 11.157 HVF Power and Control
WorkCentre 5687 Family
September 2008
5-143
Parts Lists
PL 11.157
PL 11.160 HVF BM Module (Complete)
Item
Part
Description
801K27251
010K04360
BM Module (REP 11.61-171)
Slide assembly (REP 11.62-171)
Parts Lists
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1
2
PL 11.160
September 2008
5-144
WorkCentre 5687 Family
–
9
–
10
11
022E30620
–
12
130K74072
13
14
–
020E39990
15
16
006K28660
130K74110
17
18
19
20
21
22
125E00430
–
–
809E46411
–
–
23
–
24
–
25
26
27
28
29
30
–
125K03831
–
–
–
–
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8
Drawer handle
Crease roll leaf spring
BM Front cover
Crease blade knob (6d)
Crease roll handle (6c)
Nylon bearing
Paper guide (P/O PL 11.161 Item
22) (REP 11.60-171)
Jam clearance handle (Not Spared)
(REP 11.60-171)
Nip spring (Not Spared) (REP
11.60-171)
Nip roll (REP 11.60-171)
Nip shaft (P/O PL 11.161 Item 22)
(REP 11.60-171)
Flapper home sensor (Q11-391) (P/
O PL 11.161 Item 30) (REP 11.16171)
Bearing (Not Spared)
BM Entry roll pulley (REP 11.22171)
BM Entry roll (REP 11.22-171)
BM Entry sensor (Q11-160) (REP
11.23-171)
Static eliminator (MEXICO)
Rear latch (Not Spared)
Shaft (Not Spared)
Latch spring
Front latch (Not Spared)
Entrance baffle assembly (Not
Spared) (REP 11.60-171)
BM Flapper (P/O PL 11.161 Item
30) (REP 11.16-171)
BM flapper bracket (P/O PL 11.161
Item 30)
BM Compiler shaft (Not Spared)
Static eliminator
Top baffle (Not Spared)
Pulley (Not Spared)
BM flapper drive belt (Not Spared)
BM Flapper assembly (Not Spared)
(NOTE)
El
Description
003E69091
809E46511
802E66650
003E69022
003E66010
013E12610
–
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2
3
4
5
6
7
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PL 11.161 HVF BM Entry and Front
Cover
w
NOTE: Part number not available at time of publication.
WorkCentre 5687 Family
September 2008
5-145
Parts Lists
PL 11.161
–
127K47660
4
–
5
–
6
–
7
–
8
–
9
007K13190
10
007K13180
11
12
807E15450
–
13
–
14
15
802E59410
–
16
–
17
–
18
125K03593
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3
BM Tamper 1 home sensor (Q11384)
LH Frame plate (Not Spared)
BM Tamper 1 motor (MOT 11-066)
(REP 11.30-171)
BM Tamper spring (P/O PL 11.162
Item 10)
BM Rear tamper arm (P/O PL
11.162 Item 9) (REP 11.30-171)
BM Front tamper arm (P/O PL
11.162 Item 10) (REP 11.30-171)
BM Rear tamper rack (P/O PL
11.162 Item 9) (REP 11.30-171)
BM Front tamper rack (P/O PL
11.162 Item 10) (REP 11.30-171)
BM Rear tamper assembly (REP
11.30-171)
BM Front tamper assembly (REP
11.30-171)
BM Tamper gear (REP 11.30-170)
BM Tamper bracket (Not Spared)
(REP 11.30-171)
BM Tamper rack guide (Not
Spared) (REP 11.30-171)
BM Connector cover
BM Tamper guide plate (Not
Spared) (REP 11.30-171)
BM Rear tamper finger (Not
Spared) (REP 11.30-171)
BM Front tamper finger (Not
Spared) (REP 11.30-171)
BM Static eliminator
El
Description
107E22600
K-
Part
1
Parts Lists
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PL 11.162 HVF BM Tamper Assembly
PL 11.162
September 2008
5-146
WorkCentre 5687 Family
–
–
4
–
5
6
–
–
7
023E23300
8
809E78370
9
10
11
–
802E59180
–
12
–
13
–
14
–
15
809E25100
16
17
18
012E20870
–
107E22600
19
20
–
127K54710
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2
3
Ground wire (P/O PL 11.163 Item
20)
Motor bracket (Not Spared)
Motor damper (P/O PL 11.163 Item
20) (REP 11.20-171)
BM back stop motor (MOT11-065)
(P/O PL 11.163 Item 20) (REP
11.20-170)
Pulley (Not Spared)
BM back stop bearing (Not Spared)
(REP 11.26-171)
BM back stop drive belt (REP
11.20-171)
BM back stop tensioner spring
(REP 11.20-171)
Allen key (3mm) (Not Spared)
Sensor cover
BM back stop bearing (Not Spared)
(REP 11.26-171)
BM back stop idler bracket (Not
Spared) (REP 11.26-171)
BM back stop idler shaft (Not
Spared)
BM back stop tensioner link (Not
Spared)
BM back stop link spring (REP
11.26-171)
BM back stop link (REP 11.26-171)
LH frame plate (Not Spared)
BM back stop guide home sensor
(Q11-383)
Not used
BM back stop motor assembly
(REP 11.20-171)
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Description
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K-
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PL 11.163 HVF BM Back Stop Motor
WorkCentre 5687 Family
September 2008
5-147
Parts Lists
PL 11.163
3
–
4
5
6
031E11300
–
–
7
–
8
9
809E71970
–
10
11
12
–
–
–
13
–
14
006K30790
15
16
17
023E23140
–
019K13550
Anti-play shoe
BM back stop lock washer (P/O PL
11.164 Item 17)
Cable fastener (P/O PL 11.164 Item
17)
Anti-rattle arm
Screw (P/O PL 11.164 Item 17)
Flanged hex nut (P/O PL 11.164
Item 17)
Back stop adjust spring (P/O PL
11.164 Item 17)
Antiplay spring (Not Spared)
Solenoid spring (P/O PL 11.164
Item 17)
Shaft support (Not Spared)
Belt clamp (P/O PL 11.164 Item 17)
BM back stop solenoid nut (P/O PL
11.164 Item 17)
Pivoting clamp (P/O PL 11.164 Item
17)
BM back stop drive shaft (REP
11.26-171)
BM back stop belt (REP 11.26-171)
BM back stop shaft (Not Spared)
BM back stop assembly
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Description
019E74451
–
El
Part
1
2
Parts Lists
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PL 11.164 HVF BM Back Stop
assembly
PL 11.164
September 2008
5-148
WorkCentre 5687 Family
Description
107E22600
2
–
3
127K54690
4
5
6
7
8
9
10
11
12
13
014E47460
–
007E69830
413W30654
008E08220
012E20860
–
802E59171
809E42861
815K11660
14
032E19330
15
–
BM Crease blade motor encoder
sensor (Q11-418), BM Crease
blade home sensor (Q11-416) (Not
Spared) (REP 11.18-171)
Motor bracket (P/O PL 11.165 Item
3)
BM Crease blade motor assembly
(MOT11-061) (REP 11.18-171)
Motor encoder (REP 11.18-171)
Drive shaft (Not Spared)
Drive gear
Bearing (REP 11.18-171)
Crank (REP 11.18-171)
Connecting rod (REP 11.36-171)
Bearing (Not Spared)
Motor cover
Crease nip spring (REP 11.58-171)
Crease blade assembly (REP
11.36-171)
Crease blade support guide (REP
11.36-171)
Crease blade home sensor bracket
(Not Spared)
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PL 11.165 HVF BM Crease Blade
Motor
WorkCentre 5687 Family
September 2008
5-149
Parts Lists
PL 11.165
–
3
4
–
–
5
6
7
8
–
–
–
127K53620
9
107E22600
10
11
960K42390
–
12
127K54680
13
14
15
16
014E47460
–
023E25430
127K55520
17
–
18
–
19
–
20
–
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2
BM Compiler motor (MOT11-060)/
BM flapper motor (MOT11-390)
(REP 11.25-171)
Damper bracket (P/O PL 11.166
Item 16) (REP 11.25-171)
Motor bracket (Not Spared)
Ground wire (P/O PL 11.166 Item
16)
Not used
Not used
Not used
Crease roll gate motor (MOT11401) (REP 11.24-171)
BM Crease roll gate home sensor
(Q11-415), BM Crease roll motor
encoder sensor (Q11-419)
BM PWB (REP 11.17-171)
Motor bracket (P/O PL 11.166 Item
12)
BM crease roll motor assembly
(MOT11-062) (REP 11.19-171)
BM Crease roll motor encoder
Support bracket (Not Spared)
Belt
BM Compiler motor assembly (REP
11.25-171)
BM flapper motor pulley (Not
Spared)
BM flapper motor drive belt (Not
Spared)
Tri-folder interlock cheat (PJ553)
(Not Spared)
Tri-folder logic cheat (PJ563) (Not
Spared)
El
Description
127K43751
K-
Part
1
Parts Lists
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Item
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PL 11.166 HVF BM Crease Rolls Motor
and PWB
PL 11.166
September 2008
5-150
WorkCentre 5687 Family
–
3
413W31054
4
–
5
–
6
7
006K29391
–
8
007E69081
9
10
11
12
13
–
–
–
–
007E69070
14
007E68951
15
020E38701
16
020E38081
17
18
19
20
21
22
23
–
–
050E23160
–
–
807E06040
–
24
–
25
604K42120
ec
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2
Lower crease roll bearing (P/O PL
11.167 Item 23)
Shaft keyed clutch plate (P/O PL
11.167 Item 23)
Crease roll bearing (REP 11.52171)
Lower crease roll gear (P/O PL
11.167 Item 23)
Gear keyed clutch plate (P/O PL
11.167 Item 23) (REP 11.52-171)
Upper crease roll (REP 11.52-171)
Lower crease roll (P/O PL 11.167
Item 25) (REP 11.52-171)
Crease roll gate rack gear (REP
11.52-170)
Not used
Not used
Not used
Bearing (Not Spared)
Crease roll gate rack drive gear
(REP 11.52-171)
Crease roll gate rack (REP 11.52171)
Crease roll gate front guide (REP
11.52-171)
Crease roll gate rear guide (REP
11.52-171)
Crease roll drive shaft (Not Spared)
Crease roll gate shaft (Not Spared)
Crease roll gate (REP 11.52-171)
Retainer (P/O PL 11.167 Item 23)
Screw (P/O PL 11.167 Item 23)
Upper crease roll gear
Lower crease roll and clutch
assembly (Not Spared)
Wavy washer (P/O PL 11.167 Item
25)
Crease roll repair kit
El
Description
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Part
1
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PL 11.167 HVF BM Crease Rolls and
Support Leg
WorkCentre 5687 Family
September 2008
5-151
Parts Lists
PL 11.167
008E06850
029K03232
8
9
050K21270
–
10
–
11
12
809E48830
–
13
–
14
15
802E42770
–
16
17
125K03831
130E11640
18
107E22600
19
–
20
–
21
055E51870
ec
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6
7
Front follower
Actuator
Rear follower (Not Spared)
Spring
BM paper present sensor (Q11190)
Latch slide
BM Staple head assembly (REP
11.27-171, ADJ 4.1)
Staple cartridge
Staple bracket handle (Not Spared)
(REP 11.28-171)
Stapler bracket assembly (Not
Spared) (REP 11.28-171)
Torsion spring (REP 11.28-171)
Bearing (Not Spared) (REP 11.28171)
Spring (Not Spared) (REP 11.28171)
Staple head cover
BM Right hand cover (Not Spared)
(REP 11.56-171)
Static eliminator
BM exit sensor (Q11-409) (REP
11.50-171)
BM Stapler head carrier closed
sensor (Q11-421) (Not Spared)
(REP 11.28-171)
Lower shaft (Not Spared) (REP
11.28-171)
Upper shaft (Not Spared) (REP
11.28-171)
Mylar guide
El
Description
020E38513
016E17731
–
809E44010
130K74090
K-
Part
1
2
3
4
5
Parts Lists
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PL 11.168 HVF BM Stapler Assemblies
PL 11.168
September 2008
5-152
WorkCentre 5687 Family
Description
023E18612
050E21971
–
4
127K53630
5
019E61171
6
–
7
8
9
826E32840
050K67740
–
10
11
809E47341
007E69000
Conveyor belt (REP 11.29-171)
HVF BM Bin 2 extension
HVF BM Bin 2 upper cover (P/O PL
11.169 Item 8)
BM Conveyor belt drive motor
(MOT11-402)
HVF BM Bin 2 90% full sensor
(Q11-389)
HVF BM Bin 2 lower cover (P/O PL
11.169 Item 8)
Thumbscrew
HVF BM Bin 2 assembly
HVF BM Bin 2 connector (Not
Spared)
HVF Bin 2 actuator spring
Gear (50T)/pulley (24T)
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2
3
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PL 11.169 HVF BM Bin 2
WorkCentre 5687 Family
September 2008
5-153
Parts Lists
PL 11.169
3
–
4
5
–
–
6
–
7
–
8
–
9
10
–
–
11
–
12
–
13
–
–
–
14
–
15
–
16
–
17
18
–
–
19
050K68100
20
848K19170
21
848K19180
ec
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–
M
K-
2
Description
Front cover (Not Spared) (REP
11.83-171)
Rear cover (Not Spared) (REP
11.83-171)
Sensor tray (P/O PL 11.175 Item
20) (REP 11.89-171)
Bottom tray spring (Not Spared)
Bottom tray shaft (P/O PL 11.175
Item 19)
Bottom tray (P/O PL 11.175 Item
19) (REP 11.90-171)
Top left door (P/O PL 11.175 Item
21) (REP 11.92-171)
Top cover door (P/O PL 11.179
Item 20)
Pivot pin (Not Spared)
Acceleration sensor (P/O PL
11.175 Item 21) (REP 11.92-171)
Unit empty sensor (Q11-153) (Not
Spared) (REP 11.90-171)
Sheet size detector 1 (Q11-150)/
Sheet size detector 2 (Q11-151) (P/
O PL 11.175 Item 20) (REP 11.89171)
Inserter paper width sensor 1 (Q11152) (P/O PL 11.175 Item 19) (REP
11.90-171)
Inserter paper width sensor 2 (P/O
PL 11.175 Item 19) (NOTE) (REP
11.90-171)
Bottom tray bracket (P/O PL 11.175
Item 19)
Bottom tray rack (P/O PL 11.175
Item 19)
Bottom plate sensor (Q11-156) (P/
O PL 11.175 Item 19) (REP 11.94171)
Top cover (Not Spared)
Left hand door interlock switch
(S11-431) (Not Spared) (REP
11.88-171)
Bottom tray assembly (REP 11.90171, REP 11.95-171)
Sensor tray assembly (REP 11.89171)
Top left door assembly (REP 11.92171)
El
Part
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PL 11.175 Inserter Covers
Parts Lists
w
NOTE: Inserter paper width sensor 2 has no component
control code.
PL 11.175
September 2008
5-154
WorkCentre 5687 Family
Description
–
–
–
–
–
–
–
–
9
10
11
12
13
14
–
–
–
–
–
–
Idler (Not Spared)
Idler pin (Not Spared)
Gear (Not Spared)
Pulley (Not Spared)
Belt (Not Spared)
Bracket (Not Spared)
Jam drive belt (Not Spared)
Top cover interlock switch (S11306) (Not Spared) (REP 11.87-171)
Loading lever (Not Spared)
Loading gear (Not Spared)
Bearing (Not Spared)
Torsion spring (Not Spared)
Loading shaft (Not Spared)
Front loading bracket (Not Spared)
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Part
1
2
3
4
5
6
7
8
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Item
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PL 11.177 Inserter Main Drives (1 of 3)
WorkCentre 5687 Family
September 2008
5-155
Parts Lists
PL 11.177
–
6
7
–
–
8
9
10
–
960K46170
–
11
–
12
–
13
14
–
–
15
16
–
–
17
–
18
050K68090
19
006K32470
20
848K19160
ec
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5
Pickup assembly (REP 11.95-171)
Pickup gear (Not Spared)
Inserter clutch (REP 11.86-171)
Reverse roller drive idler (Not
Spared)
Pickup assembly bracket (Not
Spared)
Bearing (Not Spared)
Reverse roller drive belt (Not
Spared)
Reverse roller drive (Not Spared)
Inserter PWB (REP 11.85-171)
IDG pickup sensor (P/O PL 11.179
Item 20) (REP 11.91-171)
TE sensor (Q11-155) (REP 11.93171)/LE sensor (Q11-154) (REP
11.93-171) (P/O PL 11.179 Item 19)
Idle roller assembly (P/O PL 11.179
Item 19) (REP 11.98-171)
Idler roller bracket (Not Spared)
Idler roller spring (P/O PL 11.179
Item 19)
Top inside cover (Not Spared)
Idler roller cover (P/O PL 11.179
Item 19)
Top cover door (P/O PL 11.179
Item 20) (REP 11.91-171)
Reverse feed roller (REP 11.95171)
Idler roller assembly (REP 11.93171)
Top cover door assembly (REP
11.91-171)
El
Description
050K68080
–
005K12890
–
K-
Part
1
2
3
4
Parts Lists
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PL 11.179 Inserter Main Drives (2 of 3)
PL 11.179
September 2008
5-156
WorkCentre 5687 Family
Description
127K61990
2
3
4
5
6
7
8
9
10
11
–
–
–
–
–
–
–
–
–
–
Inserter motor (MOT11-078) (REP
11.84-171)
Idler (Not Spared)
Driver gear (Not Spared)
Idler (Not Spared)
Tray down gear (Not Spared)
Gear cover bracket (Not Spared)
Idler (Not Spared)
Bottom shaft drive (Not Spared)
Feed roller drive gear (Not Spared)
Tray down clutch (Not Spared)
Tray down clutch assembly (Not
Spared)
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1
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Item
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PL 11.181 Inserter Main Drives (3 of 3)
WorkCentre 5687 Family
September 2008
5-157
Parts Lists
PL 11.181
Part
Description
1
2
3
4
–
802K94010
848K11740
–
5
–
6
7
802E93931
848E17430
8
9
–
–
10
107E26490
11
12
13
–
802E99581
017K04190
Door pin (Not Spared)
Front door (REP 11.67-171)
Rear cover (REP 11.67-171)
Top cover door assembly (P/O PL
11.190 Item 8) (REP 11.73-171)
Top cover door assembly spring (P/
O PL 11.190 Item 8)
Top cover (REP 11.67-171)
Right hand side cover (REP 11.67171)
Tri-Folder (complete) (Not Spared)
Top cover door assembly shaft (P/O
PL 11.190 Item 8)
Top cover interlock sensor (Q11394) (REP 11.77-171)
Top cover locking stud (Not Spared)
Front cover
Castor
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PL 11.190 Tri-Folder Covers
Parts Lists
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NOTE: For detail of bin 2, refer to PL 11.169.
PL 11.190
September 2008
5-158
WorkCentre 5687 Family
–
–
4
–
5
–
6
7
8
–
–
–
9
–
10
11
12
13
023E23290
023E30780
007K14460
005K12690
14
675K53640
15
–
16
960K24000
17
–
18
–
19
20
21
962K49592
962K49571
–
22
23
–
–
24
–
25
023E23370
26
020E39921
27
28
020E39930
–
ec
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c
2
3
Drive coupling assembly bracket
(P/O PL 11.193 Item 13)
Bearing (P/O PL 11.193 Item 13)
Feed/exit roll drive gear (40T) (P/O
PL 11.193 Item 13)
Gear (40T) (Black) (P/O PL 11.193
Item 13)
Driven pulley (P/O PL 11.193 Item
13)
Bearing (P/O PL 11.193 Item 13)
Bearing (P/O PL 11.193 Item 13)
Idler assembly bracket (P/O PL
11.193 Item 13)
Clutch drive (P/O PL 11.193 Item
13)
Crease roll belt
Coupler drive belt
Drive assembly
Drive coupling assembly (REP
11.69-171)
Tri-Folder install kit (REP 11.68171)
Thumb screw (P/O PL 11.193 Item
14)
Tri-folder control PWB (REP 11.80171)
Drive coupler (P/O PL 11.193 Item
12)
Align gauge coupler (P/O PL
11.193 Item 12)
Bin 2 tray harness (REP 11.81-171)
Tri-folder harness (REP 11.81-171)
Drive belt tensioner pulley (Not
Spared)
Feed roller bearing (Not Spared)
Feed roll pulley (Not Spared) (REP
11.70-171)
Feed roll belt (Not Spared) (REP
11.70-171)
Feed roll drive belt (REP 11.68171)
Pulley gear 19T/20T BM (REP
11.68-171)
Pulley gear 38T (REP 11.68-171)
Drive assembly bracket (P/O PL
11.193 Item 12)
El
Description
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PL 11.193 Tri-Folder Drives module
WorkCentre 5687 Family
September 2008
5-159
Parts Lists
PL 11.193
Description
–
2
–
3
–
4
–
5
–
6
–
7
–
8
9
059K58690
–
10
848K11680
11
–
Top access cover (P/O PL 11.195
Item 10)
Top cover door assembly spring
(Not Spared)
Top cover door assembly shaft (Not
Spared)
Latch hook (P/O PL 11.195 Item
10)
Top door cover assembly base (P/O
PL 11.195 Item 10)
Latch handle (P/O PL 11.195 Item
10)
Latch spring (P/O PL 11.195 Item
10)
Idler assembly (REP 11.73-171)
Idler spring (P/O PL 11.195 Item
10)
Top cover door assembly (REP
11.73-171)
Idler assembly (Not Spared)
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1
Parts Lists
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Item
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PL 11.195 Tri-Folder Top Door Cover
Assembly
PL 11.195
September 2008
5-160
WorkCentre 5687 Family
2
110E19840
3
110E19831
4
–
5
–
6
130E11861
7
8
020E38480
121K44660
9
011E13832
10
11
809E44040
130K74920
12
130K74051
13
14
15
–
–
–
16
121K44650
17
050E23180
Roller assembly (Not Spared) (REP
11.74-171)
Front door interlock switch (S11393) (REP 11.77-171)
Top cover interlock switch (REP
11.77-171)
Top access cover docking catch
(Not Spared)
Pressing and stacking assembly
(Not Spared)
Assist gate sensor (Q11-184) (REP
11.78-171)
Crease roll pulley (REP 11.74-171)
Assist gate solenoid (SOL11-086)
(REP 11.71-171)
Centerfold entry gate lever (REP
11.74-171)
Crease roll spring (REP 11.72-171)
Entry sensor (Q11-183) (REP
11.78-171)
Exit sensor (Q11-086) (REP 11.79171)
Not used
Feed roller bearing (Not Spared)
Feed roller (Not Spared) (REP
11.70-171)
Diverter solenoid (SOL11-085)
(REP 11.74-171)
Diverter gate
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Description
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El
Part
1
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Item
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PL 11.197 Tri-Folder Main Drives
Assembly
WorkCentre 5687 Family
September 2008
5-161
Parts Lists
PL 11.197
Item
Part
Description
604K41660
–
675K26824
826E32840
130E81311
OCT (complete)
Not used
OCT finger kit (REP 12.1)
Thumbscrew
OCT 90% full sensor (Q12-300)
Parts Lists
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2
3
4
5
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PL 12.10 OCT
PL 12.10
September 2008
5-162
WorkCentre 5687 Family
Part
Description
1
2
3
4
062K22731
–
848K11990
090E02581
5
090K02461
6
7
8
9
014E61280
–
848E46300
962K26801
10
11
12
13
14
114K01800
–
032E20580
032K04091
–
15
–
16
–
Scanner (REP 14.1B, ADJ 14.1B)
UI (REF: PL 2.10 Item 1)
Top cover (REP 14.2B)
CVT Glass (31mm wide) (NOTE)
(REP 14.3B)
Platen glass assembly (NOTE)
(REP 14.3B)
Spacer
Grommet (Not Spared)
Base cover
Image processing PWB module/UI
harness (PJ103 & PJ104 & PJ130PJ133 & PJ80)
Top cover plug
Spacer (Not Spared)
Rubber stop
CVT Ramp assembly (REP 14.3B)
Document glass securing bracket
(P/O PL 14.10 Item 1)
Transit screw hole plug (P/O PL
14.10 Item 3)
Scanner frame securing bracket
(Not Spared)
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PL 14.10 Scanner Module, CVT/
Document Glass (65-87 ppm)
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NOTE: Refer to ADJ 14.1B for the optics cleaning procedure.
WorkCentre 5687 Family
September 2008
5-163
Parts Lists
PL 14.10
Description
062K22750
2
3
122E02820
105K28850
4
962K50450
5
962K26830
6
7
–
130K75130
8
9
10
11
12
13
–
–
110K14010
–
–
–
14
15
16
17
–
–
–
–
18
–
Scan carriage assembly (REP
14.5B, ADJ 14.2B)
Exposure lamp (REP 14.10B)
Exposure lamp inverter (Q14-320)
(REP 14.10B)
Scan carriage ribbon cable (PJ451PJ291) (REP 14.13B)
Exposure lamp ribbon harness
(PJ452-PJ290) (REP 14.11B)
Fuse (250V/1.25A) (Not Spared)
Scan carriage home sensor (Q14100) (REP 14.4B)/Input module
angle sensor (Q14-310)
Actuator support (Not Spared)
Actuator spring (Not Spared)
Input module angle sensor actuator
Cable clamp (P/O PL 14.15 Item 1)
Harness retainer (Not Spared)
Connector cover (P/O PL 14.15
Item 1)
Sensor bracket (Not Spared)
Lower skid (P/O PL 14.15 Item 1)
Upper skid (P/O PL 14.15 Item 1)
Scan carriage (P/O PL 14.15 Item
1)
Shim (P/O PL 14.15 Item 1) (NOTE
2)
K-
NOTE: 1.Refer to ADJ 14.1B for the optics cleaning
procedure.
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PL 14.15 Electrical Components 65-87
ppm (1 of 2)
Parts Lists
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NOTE: 2. Shims are not installed in all scanners. Refer to
REP 14.10B.
PL 14.15
September 2008
5-164
WorkCentre 5687 Family
Part
Description
1
2
–
–
3
127K44880
4
5
6
020K12510
130E12300
962K56871
7
962K26810
8
9
10
11
960K41730
–
–
130E12310
12
–
13
023E25140
Scan motor bracket (Not Spared)
Scan motor mounting (Not Spared)
(REP 14.6B)
Scan motor (REP 14.6B, ADJ
14.3B)
Scan idler pulley
DADH Closed switch (Q05-300)
Image processing PWB/Scanner
PWB (PJ225-PJ127 & PJ226PJ125) Harness
Power distribution PWB/Scanner
PWB (PJ135-PJ450 & PJ455)
harness
Scanner PWB (REP 14.12B)
Scanner PWB cover (Not Spared)
Scan motor cover (Not Spared)
Document size sensor 1 (Q14-315),
Document size sensor 2 (Q14-320)
(REP 14.14B)
Scan cables (Not Spared) (REP
14.7B)
Scan drive belt (REP 14.8B)
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PL 14.16 Electrical Components 65-87
ppm (2 of 2)
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NOTE: Refer to ADJ 14.1B for the optics cleaning procedure.
WorkCentre 5687 Family
September 2008
5-165
Parts Lists
PL 14.16
Part
Description
1
2
062K22742
–
3
4
802K62500
090E02500
–
090E02590
5
090K02451
6
7
8
9
014E61280
–
802E93180
962K40650
10
11
12
13
016E18310
–
032E20580
032K04061
Scanner (REP 14.1A, ADJ 14.1A)
User interface (REF: PL 2.15 Item
1)
Top cover
CVT Glass (28mm wide) (NOTE)
(REP 14.6A)
CVT Glass (31mm wide) (NOTE)
(REP 14.6A)
Document glass (NOTE) (REP
14.6A)
Spacer
Grommet (Not Spared)
Base cover
Image processing module/UI
harness (PJ130-PJ133 & PJ104)
Top cover plug
Base cover plug (Not Spared)
Rubber stop
CVT Ramp assembly (REP 14.6A)
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PL 14.20 Scanner Module, CVT/
Document Glass (32-55 ppm)
Parts Lists
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NOTE: Refer to ADJ 14.1A for the optics cleaning procedure.
PL 14.20
September 2008
5-166
WorkCentre 5687 Family
960K34310
962K12190
6
130E12300
7
8
9
10
11
12
030K79630
030K79620
122K02290
962K12210
960K34340
960K34320
13
152S06184
14
–
15
16
–
130K75130
17
18
19
20
21
22
23
020K12510
030K79640
–
–
110K14010
–
–
24
–
ec
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4
5
PWB Cover (Not Spared)
Scan motor (REP 14.11A)
Document size sensor 1 (Q14-315),
Document size sensor 2 (Q14-320)
(REP 14.3A)
Scanner PWB (REP 14.5A)
Image processing module/CCD
PWB PJ125-PJ110 harness
DADH Closed switch (Q05-300)
(REP 14.4A)
Front end block (REP 14.9A)
Rear end block (REP 14.9A)
Exposure lamp (REP 14.9A)
Lamp ribbon harness
Fuse (USSG) (REP 14.2A)
Exposer lamp inverter PWB (REP
14.2A)
Image processing module/scanner
driver PWB/CCD PWB (PJ455 &
PJ450-PJ135) harness
Scanner drive belt (P/O PL 14.20
Item 1)
Sensor bracket (Not Spared)
Scan carriage home sensor (Q14100) (REP 14.7A)/Input module
angle sensor (Q14-310) (REP
14.8A)
Scan idler pulley (REP 14.10A)
Scan motor bracket (REP 14.11A)
CCD PWB (P/O PL 14.20 Item 1)
Actuator spring (Not Spared)
Input module angle sensor actuator
Actuator support (Not Spared)
CCD PWB/Scanner PWB harness
(P/O PL 14.20 Item 1)
Scan cable (Not Spared) (REP
14.12A)
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Description
–
127K55800
130E12310
K-
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1
2
3
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PL 14.25 Electrical Components (3255 ppm)
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NOTE: Refer to ADJ 14.1A for the optics cleaning procedure.
WorkCentre 5687 Family
September 2008
5-167
Parts Lists
PL 14.25
152S06200
3
4
5
–
127E15721
–
–
–
6
7
–
–
8
9
105K28261
960K34200
–
960K41620
10
11
12
13
14
15
–
–
117E28561
–
826E33640
604K48430
16
–
17
18
–
–
19
20
21
22
–
960K52940
962K25681
–
23
24
–
604K54620
25
–
26
–
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2
Network control PWB (P/O PL
16.10 Item 15)
Power supply harness (P/O PL
16.10 Item 15)
Not used
CPU cooling fan assembly
Hard disk drive (Not Spared)
(NOTE) (W/O TAG N-004)
Hard disk drive (P/O PL 16.10 Item
24) (NOTE) (W/TAG N-004)
Front cage (P/O PL 16.10 Item 15)
Power supply cage (P/O PL 16.10
Item 15)
Power supply
Memory module (DDR SDRAM
128MB)
Memory Module (DDR SDRAM
256MB)
Not used
Rear cage (P/O PL 16.10 Item 15)
Network controller - Firewire cable
Cover (P/O PL 16.10 Item 15)
Thumbscrew
Network controller spares kit (REP
16.1)
USB print connectivity kit (P/O PL
31.10 Item 6) (REP 16.1)
Infill cover (P/O PL 16.10 Item 15)
Data cable (Not Spared) (W/O TAG
N-004)
Spacer (P/O PL 16.10 Item 15)
Colour scanning enablement PWB
Colour scanning enablement cable
Colour scanning enablement kit (P/
O PL 31.11 Item 1)
Power cable (Not Spared)
Replacement HDD kit (W/TAG N004) (REP 16.2)
Power adaptor cable (P/O PL 16.10
Item 24) (W/TAG N-004)
Data cable (P/O PL 16.10 Item 24)
(W/TAG N-004)
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PL 16.10 Network Controller
Parts Lists
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NOTE: Install the replacement hard drive kit to replace/
upgrade the hard disk drive or associated components.
PL 16.10
September 2008
5-168
WorkCentre 5687 Family
Description
101E28760
105E24030
146E02130
4
146E02140
5
146E02150
6
146E02160
7
117E35340
8
117E35350
9
117E35360
Secure access controller
Xerox secure access power supply
Xerox secure access card reader
(HID)
Xerox secure access card reader
(MAGSTRIPE)
Xerox secure access card reader
(MIFARE)
Xerox secure access card reader
(LEGIC)
Xerox secure access power cord
(NA)
Xerox secure access power cord
(EU)
Xerox secure access power cord
(UK)
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3
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PL 17.00 Secure Access Additions
WorkCentre 5687 Family
September 2008
5-169
Parts Lists
PL 17.00
960K51830
960K51840
537E66660
960K51810
–
960K51820
5
6
802E65251
–
7
–
8
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
9
117K45260
117K45390
117K45270
117K45280
117K45300
117K45330
117K45350
117K45380
117K45320
117K45290
117K45360
117K45370
117K45340
117K45310
–
10
–
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–
3
4
Safety cover
Extended fax PWB (see below for
variants)
(USSG/XCL/XE) (Line 2)
South Africa
Compact flash memory (256Mb)
Embedded fax PWB (Line 1)
(USSG/XCL/XE) (REP 3.2)
Embedded fax PWB (Line 1) (South
Africa only) (REP 3.2)
Lower cover
Image processing PWB module
(REF: PL 3.10) (65-87 ppm), (REF:
PL 3.15) (32-55 ppm)
Grounding strip (P/O PL 20.10 Item
4)
Telephone cable (not shown on
illustration, see below for variants)
(P/O PL 20.10 Item 9, PL 20.10
Item 10)
United Kingdom
(USSG/XCL)
Germany
Italy
Belgium
Austria
France
Finland
Denmark
Netherlands
Norway
Portugal/Spain
Sweden
Switzerland
Line 1 fax kit (REF: PL 31.35 Item
1)
Line 2 fax kit (REF: PL 31.40 Item
1)
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Description
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2
Parts Lists
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PL 20.10 Fax PWBs
PL 20.10
September 2008
5-170
WorkCentre 5687 Family
Part
Description
1
–
2
3
4
–
–
008R12964
5
008R12941
6
–
–
–
Convenience stapler kit (P/O PL
31.11 Item 2) (NOTE)
Power cord (P/O PL 25.10 Item 1)
PSU (P/O PL 25.10 Item 1)
Staple cartridge (1 cartridge 5000
staples)
Staple cartridge refill (3 cartridges,
3 x 5000 staples)
Convenience stapler (XE) (Not
Spared)
Convenience stapler (USSG/XCL)
(Not Spared)
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PL 25.10 Convenience Stapler
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NOTE: The convenience stapler has no serviceable parts.
WorkCentre 5687 Family
September 2008
5-171
Parts Lists
PL 25.10
043P00048
–
043P00045
–
–
7
8
9
10
600T02261
043E00550
043P00081
099P03037
11
–
12
13
14
15
16
17
–
035E56460
082E02000
082E02010
082E02020
082E08230
18
19
20
21
22
082P00448
–
–
301K16110
–
23
24
25
26
27
600T91952
050K21270
809E57680
108R00682
–
28
008R12897
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3
4
5
6
9 Way gender changer/Null modem
adapter
Formula A cleaning fluid ()
Line test tool (Not Spared)
Film remover (WARNING)
USB Cable (Not Spared)
Ethernet crossover cable (PWS to
network controller) (Not Spared)
Finisher bypass harness
Plastislip grease
Lens and mirrors cleaner
Disposable gloves (general
protection) (Qty. 100) (WARNING)
Staple cartridge (pack of 3) (2K
LCSS/HCSS & HCSS BM Compiler
Carriage) (Not Spared)
Serial cable (Not Spared)
Wiper
Test pattern (A3/11x17)
Test pattern (A4)
Test pattern (8.5x11)
Test pattern (solid area density
scale)
Test pattern (visual scale)
Antistatic fluid (Not Spared)
Molub grease 777 (Not Spared)
Machine resident disk kit
Foreign interface test tool (USSG/
XC) (Not Spared)
Mag seal repair tool
HCSS BM staple cartridge
Compiler carriage support
1K LCSS staple cartridge
1K LCSS staple refill (Not Spared)
(pack of 40)
HCSS BM staple cartridge (Pack of
8)
El
Description
113E40060
K-
Part
1
WARNING
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PL 26.10 Consumables and Tools (1
of 2)
Parts Lists
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Wear protective gloves, PL 26.10 Item 10 when using
solvents and cleaning agents.
PL 26.10
September 2008
5-172
WorkCentre 5687 Family
Description
008R12964
2
006R01146
3
006R01046
4
008R12941
Convenience stapler cartridge (1
cartridge 5000 staples)
Black toner (Includes waste toner
bottle) (REF: PL 9.15 Item 4) (6587 ppm) (Pack of 2)
Toner cartridge (2) pack (REF: PL
9.17 Item 4) (32-55 ppm)
Convenience stapler cartridge refill
(3 cartridges, 3 x 5000 staples)
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PL 26.11 Consumables and Tools (2 of
2)
WorkCentre 5687 Family
September 2008
5-173
Parts Lists
PL 26.11
Description
–
–
–
–
–
6
–
7
–
8
9
10
–
–
–
11
12
–
–
13
14
15
–
–
–
DADH covers (REF: PL 5.10)
HCF covers (REF: PL 7.25)
Main covers (REF: PL 8.10)
2K LCSS covers (REF: PL 11.2)
HCSS covers (REF: PL 11.30, PL
11.32)
HCSS BM covers (REF: PL 11.60,
PL 11.62)
Scanner covers (REF: PL 14.10)
(65-87 ppm)
1K LCSS covers (REF: PL 11.100)
Stand covers (REF: PL 7.40)
Scanner covers (REF: PL 14.20)
(32-55 ppm)
HVF covers (REF: PL 11.130)
Network controller covers (REF: PL
16.10)
Tray 5 covers (REF: PL 7.60)
Inserter covers (REF: PL 11.175)
Tri-folder covers (REF: PL 11.190)
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5
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PL 28.10 Covers
PL 28.10
September 2008
5-174
WorkCentre 5687 Family
498K04320
4
498K10250
5
–
–
–
–
–
–
–
498K10260
498K10310
498K10270
498K10280
498K10310
604K54740
–
604K54230
6
498K10330
7
–
–
097S03272
–
097S03299
–
097S03112
–
097S03107
–
097S03290
–
097S03289
8
9
097S03736
498K12130
10
498K12140
11
12
604K48370
604K54340
13
498K12140
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498K10230
K-
2
Description
Network controller spares kits
(REF: PL 16.10 Item 15)
Foreign interface kit (REF: PL 3.11
Item 11, PL 3.15 Item 11)
Vend adaptor kit (REF: PL 3.11
Item 1, PL 3.15 Item 1)
EPC memory upgrade kit (256Mb)
(REF: PL 3.10, PL 3.20)
Hole punch kit (see below for
variants)
2 hole punch kit (XE)
2 hole punch kit (legal) (XE)
3 hole punch kit (XCL)
4 hole punch kit (XE)
4 hole punch kit (Swedish) (XE)
HVF 2 hole punch assembly (REF:
PL 11.153 Item 1) (XE)
HVF 3 hole punch assembly (REF:
PL 11.153 Item 1) (USSG/XCL)
USB print connectivity kit (REF: PL
16.10 Item 16)
Finishing devices (see below for
variants)
1K LCSS (no hole punch) (P/O PL
11.100) (32-45 ppm)
2K LCSS (no hole punch) (REF: PL
11.2)
HCSS (hole punch) (P/O PL 11.30)
(XE) (65-87 ppm)
HCSS (hole punch) (REF: PL
11.30)
HCSS BM (2 hole punch) (REF: PL
11.60) (XE)
HCSS BM (3 hole punch) (REF: PL
11.60) (XCL)
Tray 5 (P/O PL 7.60)
Tray 5 paper feed kit (A3 SEF
option)
Tray 5 paper feed kit (A4 SEF
option)
CVT roll kit (REF: PL 5.25 Item 17)
Lever arm CRU spares kit (REF: PL
5.17 Item 28) (W/TAG D-001)
Tray 5 Short Edge Feed (SEF) kit,
(A4 / 8.5"x11" / 8.5"x14")
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PL 31.10 Maintenance/Installation/
Removal Kits (1 of 5)
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NOTE: 498K part numbers should not be ordered by the
CSE. 498K part numbers are customer install kits and are for
reference only.
WorkCentre 5687 Family
September 2008
5-175
Parts Lists
PL 31.10
498K08260
–
498k08250
3
–
4
5
6
7
8
9
10
–
–
–
498K15140
498K15150
498K15160
–
498K15550
498K09570
11
098S04796
12
604K41020
–
604K34980
–
604K34950
13
14
604K48040
604K42150
15
604K42130
16
604K48620
17
604K48700
18
604K48150
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Colour scanning enablement kit
(REF: PL 16.10 Item 22)
Convenience stapler (REF: PL
25.10 Item 1) (XE)
Convenience stapler (REF: PL
25.10 Item 1) (USSG/XCL)
Xerox copier assistant (XE)
Xerox copier assistant (USSG/XCL)
Not used
Internet Fax kit
Server Fax kit
Network accounting
Not used
Searchable file formats kit
Network controller memory
upgrade kit (128Mb DRAM)
Image processing module memory
upgrade kit (256Mb DRAM)
ROS spares kit (REF: PL 6.10 Item
4) (32-38 ppm)
ROS spares kit (REF: PL 6.10 Item
4) (45-55 ppm)
ROS spares kit (REF: PL 6.10 Item
4) (65-87 ppm)
Image module spares kit
HCSS entry baffle assembly kit
(REF: PL 11.38 Item 14) (W/TAG H006)
Ejector motor assembly kit REF: PL
11.47 Item 20 (W/TAG H-005),
REF: PL 11.73 Item 20 (W/TAG B005)
Tray 3 and 4 multifeed roll fix kit
(rough tread rolls) (REF: PL 8.30
Item 20, PL 8.31 Item 10) (W/TAG
110)
Paper tray lip kit (REF: PL 7.10
Item 24)
Bin 1 tray kit (improved stacking)
REF: PL 11.2 Item 16, PL 11.100
Item 10 (W/TAG L-013)
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Description
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PL 31.11 Maintenance/Installation/
Removal Kits (2 of 5)
Parts Lists
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NOTE: 498K part numbers should not be ordered by the
CSE. 498K part numbers are customer install kits and are for
reference only.
PL 31.11
September 2008
5-176
WorkCentre 5687 Family
604K24570
4
604K24620
5
604K24650
6
7
–
604K41110
8
604K41120
9
604K41341
10
604K41410
11
12
–
604K42020
13
604K42090
14
604K42120
15
16
–
604K42150
17
604K42680
18
604K35340
19
20
21
–
–
604K41610
–
604K54040
22
604K41360
23
604K41371
24
604K54630
25
604K54010
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604K18510
K-
–
Description
Not used
Developer latch repair kit (REF: PL
9.17 Item 23) (32-55 ppm)
Developer latch repair kit (REF: PL
9.15 Item 24) (65-87 ppm)
Trickle outlet shutter kit (REF: PL
9.15 Item 19, PL 9.17 Item 19)
Tray 4 multi feed kit (REF: PL 7.15
Item 23)
Auger damper kit (REF: PL 4.10
Item 11, PL 4.15 Item 13)
Not used
4B latch kit (REF: PL 10.25 Item
20)
Developer latch pin kit (REF: PL
9.20 Item 17, PL 9.22 Item 18)
Stapler traverse assembly kit (REF:
PL 11.20 Item 1)
2K LCSS front door cover assembly
kit (REF: PL 11.2 Item 14)
Not used
BM back stop repair kit (REF: PL
11.83 Item 17, PL 11.164 Item 17)
(W/TAG B-008)
Finisher door kit (REF: PL 11.60
Item 16, PL 11.30 Item 16)
Crease roll repair kit (REF: PL
11.87 Item 25, PL 11.167 Item 25)
Not used
HCSSBM entry baffle assembly kit
(REF: PL 11.70 Item 14) (W/TAG B006)
DADH feed bearing kit (REF: PL
5.15 Item 26)
Developer charge kit (REF: PL 9.17
Item 25)
Not used
Not used
Toner dispense module kit (REF:
PL 9.17 Item 1) (32-55 ppm)
Toner dispense module kit (REF:
PL 9.15 Item 18) (65-87 ppm)
Developer spares kit (includes
developer and developer module)
(REF: PL 9.17 Item 26) (32-55
ppm)
Developer spares kit (includes
developer and developer module)
(REF: PL 9.15 Item 26) (65-87
ppm)
Rear gravity gate mylar kit (REF:
PL 10.11 Item 16) (W/TAG 005)
Inverter transparency feed kit (REF:
PL 10.12 Item 24) (W/TAG 004)
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604K30560
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PL 31.12 Maintenance/Installation/
Removal Kits (3 of 5)
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NOTE: 498K part numbers should not be ordered by the
CSE. 498K part numbers are customer install kits and are for
reference only.
WorkCentre 5687 Family
September 2008
5-177
Parts Lists
PL 31.12
–
494K10350
–
–
068K36187
8
604K16890
9
604K18182
10
604K53830
11
604K22010
12
604K24930
13
801K20310
14
15
–
604K53950
16
604K47930
17
848E17510
18
604K54760
19
675K26824
20
675K53640
21
604K48490
22
604K48340
23
24
–
059K70060
25
604K53940
26
604K54620
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5
6
7
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604K35371
K-
2
Description
HCF Tray alignment clip kit (REF:
PL 7.17 Item 14)
Fuser latch pin kit (REF: PL 10.8
Item 10, PL 10.10 Item 10)
Not used
Rear wall kit
Not used
Not used
Work shelf assembly kit (REF: PL
8.10 Item 11)
Out of toner sensor kit (REF: PL
9.15 Item 13, PL 9.17 Item 13)
Tray 3 & 4 mylar retainer clip kit
(REF: PL 7.17 Item 6)
Hole punch field repair kit (REF: PL
11.6 Item 9) (W/TAG F-014)
Punch sensor assembly kit (REF:
PL 11.6 Item 14)
Developer/Drives interface kit
(REF: PL 9.15 Item 23)
Separation strip kit (REF: PL 7.15
Item 19)
Not used
Tray 3 and 4 paper feed assembly
kit (REF: PL 8.30 Item 1, PL 8.31
Item 1)
1K LCSS mounting bracket repair
kit (REF: PL 11.100 Item 5)
Cover infill kit (REF: PL 7.25 Item
10, PL 7.40 Item 11)
Envelope tray feeding kit (REF: PL
7.10 Item 21)
OCT fingers kit (REF: PL 12.10
Item 3)
Tri-Folder install kit (REF: PL
11.193 Item 14)
HCSS terminal RoHS kit (REF: PL
11.54 Item 16, PL 11.90 Item 9)
Fuser stripper finger kit (REF: PL
10.8 Item 4, PL 10.10 Item 4)
Not used
Feed roll kit (Pack of 3) (REF: PL
8.45 Item 21)
XRU skids kit (REF: PL 9.20 Item
19)
Replacement HDD kit (REF: PL
16.10 Item 24)
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PL 31.13 Maintenance/Installation/
Removal Kits (4 of 5)
Parts Lists
w
NOTE: 498K part numbers should not be ordered by the
CSE. 498K part numbers are customer install kits and are for
reference only.
PL 31.13
September 2008
5-178
WorkCentre 5687 Family
Description
604K53911
–
604K55010
2
498K17550
3
604K55120
4
604K55050
5
604K55500
6
–
7
604K21620
8
604K55570
Inverter decurler kit (REF: PL 10.20
Item 1) (32-55 ppm) (W/TAG 046)
Inverter decurler kit (REF: PL 10.20
Item 1) (65-87 ppm) (W/TAG 047)
Foreign device interface kit (REF:
PL 3.22 Item 12)
Decurler soft roll repair kit (REF: PL
10.13 Item 9)
Paper feed module frame repair kit
(W/TAG 101)
Skew bypass tray spares kit (x2
spring) (REF: PL 7.30 Item 29) (W/
TAG 048)
Shim kit (REF: PL 5.17 Item 29) (W/
TAG D-003)
LCSS Hole Punch Repair Kit (REF:
PL 11.6 Item 9)
Drive roll repair kit (Pre-reg PL 8.15
Item 26, PL 8.17 Item 27) (Duplex
PL 8.20 Item 17, PL 8.22 Item 16)
(Inverter PL 10.14 Item 11) (SPP
PL 10.25 Item 11) (W/TAG 051)
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NOTE: 498K part numbers should not be ordered by the
CSE. 498K part numbers are customer install kits and are for
reference only.
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PL 31.14 Maintenance/Installation/
Removal Kits (5 of 5)
WorkCentre 5687 Family
September 2008
5-179
Parts Lists
PL 31.14
Description
–
2
–
3
4
–
–
5
–
6
–
7
–
8
–
AMP E1 Terminal Repair Kit (Not
Spared) (REP 1.5)
Crimp Socket (20-26 AWG) (Not
Spared)
Crimp Pin (Qty. 20) (Not Spared)
Hirose DF1B Terminal Repair Kit
(Not Spared) (REP 1.4)
Crimp Socket (20-22 AWG) (Qty.
20) (Not Spared)
Crimp Socket (24-28 AWG) (Qty.
20) (Not Spared)
Crimp Pin (20-22 AWG) (Qty. 20)
(Not Spared)
Crimp Pin (24-28 AWG) (Qty. 20)
(Not Spared)
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PL 31.18 Terminal Repair Kits (1 of 2)
PL 31.18
September 2008
5-180
WorkCentre 5687 Family
2
–
3
–
4
–
5
–
6
–
7
–
8
–
9
–
10
–
11
–
12
–
13
–
14
–
15
–
Hirose DF1B Terminal Repair Kit
(Not Spared) (REP 1.4)
Pre-crimped Wire (24 AWG) (Qty.
20) (Not Spared)
Splicing Block (Qty. 20) (Not
Spared)
AMP CT Terminal Repair Kit (Not
Spared) (REP 1.5)
Pre-crimped Wire (24 AWG) (Qty.
20) (Not Spared)
Splicing Block (Qty. 20) (Not
Spared)
Hirose DF11 Terminal Repair Kit
(Not Spared) (REP 1.6)
Pre-crimped Wire (24 AWG) (Qty.
20) (Not Spared)
Splicing Block (Qty. 20) (Not
Spared)
Molex SL Socket Repair Kit
(600K18710) (REP 1.3)
Pre-crimped Wire (24 AWG) (Qty.
10) (P/O PL 31.20 Item 10)
Splicing Block (Qty. 20) (P/O PL
31.20 Item 10)
Molex SL Pin Terminal Repair Kit
(Not Spared)
Pre-crimped Wire (24 AWG) (Qty.
20) (Not Spared)
Splicing Block (Qty. 20) (Not
Spared)
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PL 31.20 Terminal Repair Kits (2 of 2)
WorkCentre 5687 Family
September 2008
5-181
Parts Lists
PL 31.20
Description
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2
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3
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4
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Connector Splicing Block (22-24
AWG) (Not Spared)
Faston 187 Connector (Not Spared)
Faston 250 Connector Red,
Straight Case (Not Spared)
Faston 250 Connector Blue, Socket
Molex Mini Fit Junior Terminal Pin
(Not Spared)
Molex Mini Fit Junior Terminal
Socket (Not Spared)
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PL 31.25 Splicing Block and Terminal
Repair
PL 31.25
September 2008
5-182
WorkCentre 5687 Family
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3
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4
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5
600K90390
6
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7
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8
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9
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10
–
11
–
12
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13
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14
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15
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16
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17
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18
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19
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20
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21
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22
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23
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24
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2
AMP CT (In-line Adaptor) Kit (A)
(REP 1.7)
Extender (2 Way) (Qty. 1) (P/O PL
31.30 Item 1)
Extender (3 Way) (Qty. 1) (P/O PL
31.30 Item 1)
Extender (6 Way) (Qty. 1) (P/O PL
31.30 Item 1)
AMP CT (In-line Adaptor) Kit (B)
(REP 1.7)
Extender (4 Way) (Qty. 1) (P/O PL
31.30 Item 5)
Extender (8 Way) (Qty. 1) (P/O PL
31.30 Item 5)
Extender (15 Way) (Qty. 1) (P/O PL
31.30 Item 5)
AMP CT Connector Kit (A) (Not
Spared) (REP 1.7)
IDC Connector (2 Way) (Qty. 4)
(Not Spared)
IDC Connector (3 Way) (Qty. 4)
(Not Spared)
IDC Connector (4 Way) (Qty. 4)
(Not Spared)
IDC Connector (6 Way) (Qty. 4)
(Not Spared)
Splicing Block (Qty. 30) (Not
Spared)
AMP CT Connector Kit (B) (Not
Spared) (REP 1.7)
IDC Connector (7 Way) (Qty. 2)
(Not Spared)
IDC Connector (8 Way) (Qty. 2)
(Not Spared)
IDC Connector (9 Way) (Qty. 2)
(Not Spared)
IDC Connector (10 Way) (Qty. 2)
(Not Spared)
IDC Connector (11 Way) (Qty. 2)
(Not Spared)
IDC Connector (12 Way) (Qty. 2)
(Not Spared)
IDC Connector (14 Way) (Qty. 2)
(Not Spared)
IDC Connector (15 Way) (Qty. 2)
(Not Spared)
Splicing Block (Qty. 60) (Not
Spared)
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Description
600K90400
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PL 31.30 Connector Kits
WorkCentre 5687 Family
September 2008
5-183
Parts Lists
PL 31.30
Description
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498K11170
498K12860
498K12800
498K12820
498K12810
498K12870
498K08510
498K12930
498K12910
498K12950
498K12970
498K12990
498K13010
498k12900
Line 1 Fax Kits (see below for
variants)
United Kingdom
France
Germany
Italy
Netherlands
Belgium
Norway
Sweden
Switzerland
Finland
Denmark
Austria
South Africa
Ireland, Portugal, Albania, Bosnia,
Croatia, Estonia, Latvia, lithuania,
Macedonia, Moldova, Portugal,
Greece, Spain, Slovakia, Slovenia,
Czech Republic, Poland, Hungary,
Romania, Russia, Turkey, Ireland,
Other Countries of Central and
Eastern Europe
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PL 31.35 Line 1 Fax Kits
PL 31.35
September 2008
5-184
WorkCentre 5687 Family
Description
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–
–
–
–
–
–
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498K12850
498K12830
498K13070
498K12890
498K12880
498K12840
498K08520
498K12940
498K12920
498K12960
498K12980
498K13000
498K13020
498K12790
Line 2 Fax Kits (see below for
variants)
United Kingdom
France
Germany
Italy
Netherlands
Belgium
Norway
Sweden
Switzerland
Finland
Denmark
Austria
South Africa
Ireland, Portugal, Albania, Bosnia,
Croatia, Estonia, Latvia, lithuania,
Macedonia, Moldova, Portugal,
Greece, Spain, Slovakia, Slovenia,
Czech Republic, Poland, Hungary,
Romania, Russia, Turkey, Ireland,
Other Countries of Central and
Eastern Europe
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PL 31.40 Line 2 Fax Kits
WorkCentre 5687 Family
September 2008
5-185
Parts Lists
PL 31.40
Screw M3x6 Taptite (Zinc finish)
Screw M4x8 Taptite
Screw M4x13 Self Tapping
Screw M3.9.5 Taptite
Screw M3x8 Taptite
Screw M3x7.5 Taptite
Screw M4x12 Self Tapping
Screw M3x4.5 Machine
Screw M4x16 Self Tapping
Screw M3x14 Self Tapping (Countersunk)
Screw M3x16 Self Tapping
Screw M4x10 Self Tapping
E-Clip M4
E-Clip M5
Screw M4x12 Self Tapping
Screw M4x12 Taptite
Screw M4x11 Self Tapping
KL Clip M6
Screw M4x30 Taptite
Screw M3x10 Self Tapping
Screw M3x10 Taptite
Screw M3x6 Taptite
Screw M3x16 Self Tapping
Screw M3x6 Self Tapping
E-Clip M8
E-Clip M4
E-Clip M7
Screw M3x25 Self Tapping
Screw M3x4 Taptite
E-Clip M6
Washer M8
Spring Washer M6
Screw M3.5x10 Self Tapping
Circlip M5
Circlip M8
Star Washer M4
Screw M4x9.5 Machine
Screw M5x18 Self Tapping
Star Washer M3.5
Screw M3.5x5.5 Machine
Screw M3.5x6 Machine
Screw M5x11 Taptite
Screw M3x8 Taptite
Screw M4x8 Machine
Screw M4x10 Self Tapping
Screw M4x10 Self Tapping
Screw M3x5 Machine
E-Clip M3.5
Screw M3x5.5 Taptite
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Common Hardware
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354W00655
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158W27655
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251W16355
158W35855
153W17855
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158W27660
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158W40459
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153W71153
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158W20459
153W71253
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158W35860
028E16190
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113W35557
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354W20652
251W10556
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Screw M3x14 Machine
Screw M3x18 Self Tapping
Washer M4
Screw M4x16 Machine
Screw M4x5 Machine
Screw M3x10 Machine
Screw M3x6 Machine
Screw M4x7.5 Machine
Screw M3x5.5 Machine
Washer M3
Spring Washer M3
Screw M3x6 Machine
Screw M3x22 Self Tapping
Retaining Ring (Skiffy) M7
Circlip M10
Screw M3x8 Machine
Screw M4x8 Self Tapping
Screw M3x6 Taptite
Screw M3x4 Machine (Countersunk)
Screw M3x16 Machine
Screw M3x9.5 Self Tapping (026P63574)
Washer M4
Screw M4x8 Self Tapping
Screw M3x5.5 Self Tapping
Screw M4x7 Taptite
Screw M3x6 Self Tapping
Screw M3x8 Self Tapping
Screw M4x8 Self Tapping
Screw M4x16 Taptite
Screw M3x8 Self Tapping
Screw M4x10 Self Tapping
Screw M4x8 Self Tapping
Screw M3x10 Self Tapping
Screw M3x12 Self Tapping
Screw M4x5 Taptite
Circlip M6
Screw M3x10 Machine
Screw M4x5 Machine
Screw M3x11 Self Tapping
E-clip M2.5
Washer M5
Screw M4x9 Self Tapping
Screw M3x14 Self Tapping
Screw M3x8 Self Tapping
Screw M4x15 Taptite
Spring Washer M8
Screw M3x8 Self Tapping
Screw M4x8 Machine
Screw M3x5.5 Machine
Screw M3x9 Self Tapping
Nut M3
Nut M3
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Description
826E33270
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153W42353
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153W72553
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153W41553
153W42253
354W20852
354W20952
153W62353
153W72353
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354W26251
354W29251
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112W25155
354W21052
251W10655
265W00650
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259W30351
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El
Part
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
AB
AC
AD
AE
AF
AG
AH
AI
AJ
AK
AL
AM
AN
AO
AP
AQ
AR
AS
AT
AU
AV
AW
K-
Item
AX
AY
AZ
BA
BB
BC
BD
BE
BF
BG
BH
BI
BJ
BK
BL
BM
BN
BO
BP
BQ
BR
BS
BT
BU
BV
BW
BX
BY
BZ
CA
CB
CC
CD
CE
CF
CG
CH
CI
CJ
CK
CL
CM
CN
CO
CP
CQ
CR
CS
CT
CU
CV
CW
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Common Hardware
September 2008
5-186
WorkCentre 5687 Family
de
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Screw M4x6 Machine
Screw M4x11.5 Taptite
Screw M3x7.5 Taptite
Screw M4x7 Self Tapping
Screw M3x6 Self Tapping
Screw M3x12 Self Tapping
Screw M5x12 Self Tapping
Circlip M7
Screw M3x6 Machine
Screw M3x7.5 Self Tapping
Screw M4x7 Self Tapping
Screw M4x34 Self Tapping
Screw M4x16 Self Tapping
Screw M4x7 Self Tapping
Screw M4x6 Taptite
M3 Star Washer
Screw M4x6 Machine
Screw M3x6 Self Tapping
M3 Nut (Washer Head)
Screw M4x11 Machine
Washer M8 (Nylatron)
Screw M3 x 8 (158W10462)
Screw M3x17 Taptite
Screw M2.5x8 Taptite
Screw M3.5x10 Torx
Screw M3.5x10 Taptite
Screw M4x6 Machine
Screw M4x10 Machine
Screw M4x8 Machine
Screw M5x6 machine
Pivot pin M4X10 Hex Head
Nylon bearing
6mm x 10mm x 13mm bush (bronze)
M4 x 5.5 Screw/Machine/Pozi/Wash Hd Brass
M3x16 Screw/Machine/Pozi/Pan Hd
E-clip M3
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013E25790
013E25800
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658W28660
354W21251
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CY
CZ
DA
DB
DC
DD
DE
DF
DG
DH
DI
DJ
DK
DL
DM
DN
DO
DP
DQ
DR
DS
DT
DU
DV
DW
EA
EB
EC
EF
EH
EI
EJ
ET
EU
ZZ
WorkCentre 5687 Family
September 2008
5-187
Parts Lists
Common Hardware