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Service Manual Commercial Air Conditioning Duct type HDU-42H03/M (AD42NAMACA+AU42NAPAGA) HDU-42HA03/M(R1)(AD42NAMBAA+AU42NAPBAA) HDU-42C03/M (AD42NAMMAA+AU42NAPMAA) HDU-36HA03/M(R1)(AD36NAMBAA+AU36NAPBAA) HDU-28H03/M (AD282AMACA+AU282ANAFA) HDU-28HA03/M(R1)(AD28NAMBAA+AU28NANBAA) HDU-28C03/M (AD282AMMAA+AU282ANMAA) Contents 1. Products coding direction and series introduction 2. Products technical parameters 3. Products specification 4. Name,size and function of the major component and accessories 5. Explosion diagram and assemblies detailss 6. Usage and setting of the remote controller 7. Introduction to electric control function 8. Electrical diagram 9. Diagnostic of abnormal phenomenon 10. System flow chart 11. Installation and maintenance 12. Disassembly procedure Features Wired Remote Control Flexible setting of the air outlet Super-silence design Remote network control for thousands miles Haier Group 2002.2. 1. Description of Product Codes and Brief Introduction to Series of Products a). Description of Model Coding H D U - 4 2 H 3 / M 0 Middle external static pressare Type of Power Source:3-phased Function Code :dual use for cooling and heating Nominal cooling output(BTU/h): the first two numbers based on thousand unit Code for structure of indoor and outdoor units:split type air duct conditioner H-abbreviation for Haier A D 42 N A M A C A Type of climate:T1 Serial number for designing Category of product:heat pump Features of external appearance Product series:one outdoor unit for one indoor unit Applicable voltage;380V/50Hz Product spedification:valid digit above kilobit Type of product :air duct type indoor unit Air Conditioner b)Table 1 No. Operating Mode 1 2 Nominal Cooling Nominal Heating Indoor Operating Mode Temp. Humidity DB:27 WB:19 DB:20 WB:15 Outdoor Operating Mode Temp. Humidity DB:35 WB:24 DB:7 WB:6 c)Brief Introduction to Series of Products i)Seriation of products: The following air duct type air conditioners are now available for export: HDU-42H03/M HDU-42C03/M HDU-42HA03/M(R1) HDU-28H03/M HDU-28C03/M HDU-36HA03/M(R1) HDU-28HA03/M(R1) ii)Features of Products: Totally concealed machine body All the machine body is to be installed inside the ceiling, having no effect on the beauty of the room and without taking any room space. Air intake via the rear air intake duct This new design has changed the former unique pattern of air intake, and a larger distance between air intake and air return cycles as well as better air quality can be achieved. Flexible and easier installation The machine body is to be installed in a totally concealed way,its fan system has a longer distance coverage so as to supply its airflow to several rooms, and the indoor unit may be installed inside the ceiling of a room or corridor. The installation is simple and flexible, and there is no need to have specified personnel for management, thus cutting down the expenses; the machine is lighter and smaller, and convenient for installation, it takes an extremely small building space, thus lower the construction cost; the indoor unit is to be concealed inside the ceiling, and hence the usable space can be saved and the room decoration will not be affected. d. Brief Introduction for T1 T2 T3 working condition Climate type Type of Air Conditioner T1 T2 T3 Cool only 18 43 10 35 21 52 Heat pump -7 43 -7 35 -7 52 Electricity heating 43 35 52 2. Products technical parameters Type HDU-42C03/M Appearance color (indoor/outdoor unit) White/White Cold producing capacity 42000 BTU/h Heat producing capacity ———— Cold producing coefficient 8.75 Heat producing coefficient ———— Cold producing power 4800 W Heat producing power ———— Ratio of energy generating to consuming 2.56 Defrosting capacity 5.0×10 New wind capacity -3 3 m /h New air inlet included V Negative hydronium quantity of negative hydronium type machine Operating current scope ———— Operating voltage scope 380~400 Operating temperature scope 18~43 ℃ Operating fitting frequency 7.82-9.5 A 50 Hz Temperature adjustment difference ±1 ℃ Type of refrigerant R22 Climate type T1 Anti-static protection type I Indoor unit noises (cold producing) 42/36/30 dB(A) Outdoor unit noises (cold producing) 64 dB(A) Indoor unit noises (heat producing) ———— Outdoor unit noises (heat producing) ———— External dimension of indoor unit 1410×645×350 mm External dimension of outdoor unit 948×340×1225 mm Package dimension of indoor unit 1557×800×370 mm Package dimension of outdoor unit 1050×440×1375 mm Installation motherboard dimension ———— Layer restriction of laminated indoor and outdoor unit 4/2 Net weight/gross weight of indoor unit 55/75 kg Net weight/gross weight of outdoor unit 85/111 kg 30 m Current-in side (indoor/outdoor) ———— 3.07 kg Maximum infusing quantity of refrigerant 5.77 kg Cleanout frequency of filter Once per month Type of filter (filer screen) XPE Filtration efficiency ———— Dimension of filter (filter screen) ———— Type of air compressor H23A62QDBE Oil inpouring volume to air compressor 1628 cc Type of air compressor protector Cut off valve type Φ9.52/Φ19.05 Four-way valve type ———— Dimension of air-in grid shaking flake Maximum installation fall Allowable refrigerant infusing quantity of Bristol Manufacturer of air compressor ———— ———— Quantity /space of air-in grid shaking flake ———— Length of maximum connecting pipe of unit 50 m Total length of refrigerating pipe circuit (liquid /gas) ———— Drainage pipe type PVC Length/ diameter of drainage pipe Φ25(indoor) Φ32(outdoor) Evaporator:3 enter,3 go Condensator:5 enter,5 go Type /diameter condensator pipe Total area of evaporator 0.338 m2 Total area of condensator 0.92 m2 Temperature scope of evaporator 2~7 ℃ Temperature scope of condensator 43~60 ℃ Total fin quantity /its row number Indoor:651/1 Outdoor:902/2 Thickness /space of fin 1.85/1.80 mm Fin coefficient ———— Fin material kind Aluminum foil Type of capillary TP2Y Diameter /length of capillary ———— Protector type on control panel See chapter 7.2 Temperature sensor type 10/23/5 KΩ Real-time adjustment scope ———— Consumed power capacity ———— Type of accessories on computer board See chapter 7.2 Type of segregator for gas and liquid ———— Rotating speed of air fan Indoor:(odd)1050/960/870r/min (Two)980/890/810 r/min Outdoor:840 r/min Type /quantity of air fan Indoor unit:centrifugal type/3 Outdoor unit:axial flow type/2 Type of muffle Φ40×2 Kind of adopted noise reduction material daub Air-out grid flake’s shaking frequency ———— Angle /distance of air ventilation —/10 m Maximum work pressure on heated side 2.8 MPa Maximum work pressure on cold side 0.9 MPa Indoor hygrometer temperature 32/23℃ Outdoor hygrometer temperature 43/26℃ Authentication certificate held CE Antisepsis screen(sterilization screen) type and dimension Resin net Appearance feature of in and outdoor unit of the product See chapter 4 Shelter material Dispersed electro-zinl coated sheet Product peculiarities 1) low noise 2) easy to instal Product performance See chapter 7 Flow value condensator of evaporator and of evaporator and TP2MΦ9.52 Type HDU-42HA03/M(R1) Appearance color (indoor/outdoor unit) White/White Cold producing capacity 42000 BTU/h Heat producing capacity 46000BTU/h Cold producing coefficient 8.4BTU/W Heat producing coefficient 8.85BTU/W Cold producing power 5000 W Heat producing power 5200 W Ratio of energy generating to consuming ----------- Defrosting capacity 5.0×10 New wind capacity -3 3 m /h New air inlet included V Negative hydronium quantity of negative hydronium type machine Operating current scope ———— Operating voltage scope 380~400 Operating temperature scope -7~43 ℃ Operating fitting frequency 50 Hz 7.82-9.5 A Temperature adjustment difference ±1 ℃ Type of refrigerant R407C Climate type T1 Anti-static protection type I Indoor unit noises (cold producing) 42/36/30 dB(A) Outdoor unit noises (cold producing) 64 dB(A) Indoor unit noises (heat producing) ———— Outdoor unit noises (heat producing) ———— External dimension of indoor unit 1410×645×350 mm External dimension of outdoor unit 948×340×1225 mm Package dimension of indoor unit 1557×800×370 mm Package dimension of outdoor unit 1050×440×1375 mm Installation motherboard dimension ———— Layer restriction of laminated indoor and outdoor unit 4/2 Net weight/gross weight of indoor unit 55/75 kg Net weight/gross weight of outdoor unit 91/111 kg 30 m Current-in side (indoor/outdoor) ———— Maximum installation fall Allowable refrigerant infusing quantity of 3.8 kg Maximum infusing quantity of refrigerant --------- Cleanout frequency of filter Once per month Type of filter (filer screen) XPE Filtration efficiency ———— Dimension of filter (filter screen) ———— Type of air compressor C-SBN373H8A Oil inpouring volume to air compressor 1700ml Type of air compressor protector Cut off valve type Φ9.52/Φ19.05 Four-way valve type ———— Dimension of air-in grid shaking flake Manufacturer of air compressor SANYO ———— ———— Quantity /space of air-in grid shaking flake ———— Length of maximum connecting pipe of unit 50 m Total length of refrigerating pipe circuit (liquid /gas) ———— Drainage pipe type PVC Length/ diameter of drainage pipe Φ25(indoor) Φ32(outdoor) Evaporator:3 enter,3 go Condensator:5 enter,5 go Type /diameter condensator pipe Total area of evaporator 0.338 m2 Total area of condensator 0.92 m2 Temperature scope of evaporator 2~7 ℃ Temperature scope of condensator 43~60 ℃ Total fin quantity /its row number Indoor:651/1 Outdoor:902/2 Thickness /space of fin 1.85/1.80 mm Fin coefficient ———— Fin material kind Aluminum foil Type of capillary TP2Y Diameter /length of capillary ———— Protector type on control panel See chapter 7.2 Temperature sensor type 10/23/5 KΩ Real-time adjustment scope ———— Consumed power capacity ———— Type of accessories on computer board See chapter 7.2 Type of segregator for gas and liquid ———— Rotating speed of air fan Indoor:(odd)1050/960/870r/min (Two)980/890/810 r/min Outdoor:840 r/min Type /quantity of air fan Indoor unit:centrifugal type/3 Outdoor unit:axial flow type/2 Type of muffle Φ40×2 Kind of adopted noise reduction material daub Air-out grid flake’s shaking frequency ———— Angle /distance of air ventilation —/10 m Maximum work pressure on heated side 2.8 MPa Maximum work pressure on cold side 2.8MPa Indoor hygrometer temperature 32/23℃ Outdoor hygrometer temperature 43/26℃ Authentication certificate held CE Antisepsis screen(sterilization screen) type and dimension Resin net Appearance feature of in and outdoor unit of the product See chapter 4 Shelter material Dispersed electro-zinl coated sheet Product peculiarities 1) low noise 2) easy to instal Product performance See chapter 7 Flow value condensator of evaporator and of evaporator and TP2MΦ9.52 Type HDU-42H03/M Appearance color (indoor/outdoor unit) White/White Cold producing capacity 42000 BTU/h Heat producing capacity 46000 BTU/h Cold producing coefficient 8.75 Heat producing coefficient 9.9 Heat producing power 4700 W Ratio of energy generating to consuming 2.56/2.87 Cold producing power 4800 W Defrosting capacity 5.0×10 -3 3 m /h Negative hydronium quantity of negative hydronium type machine Operating current scope New wind capacity New air inlet included Operating voltage scope 380~400 Operating temperature scope -7~43 ℃ Operating fitting frequency 50 Hz Temperature adjustment difference ±1 ℃ Type of refrigerant R22 Climate type T1 Anti-static protection type I V ———— 7.82-9.5 A Indoor unit noises (cold producing) 42/36/30 dB(A) Outdoor unit noises (cold producing) 64 dB(A) Indoor unit noises (heat producing) 42/36/30 dB(A) Outdoor unit noises (heat producing) 64 dB(A) External dimension of indoor unit 1410×645×350 mm External dimension of outdoor unit 948×340×1225 mm Package dimension of indoor unit 1557×800×370 mm Package dimension of outdoor unit 1050×440×1375 mm Installation motherboard dimension ———— Layer restriction of laminated indoor and outdoor unit 4/2 Net weight/gross weight of indoor unit 55/75 kg Net weight/gross weight of outdoor unit 91/111 kg 30 m Current-in side (indoor/outdoor) ———— 3.52 kg Maximum infusing quantity of refrigerant 6.22 kg Cleanout frequency of filter Once per month Type of filter (filer screen) XPE Filtration efficiency ———— Dimension of filter (filter screen) ———— Type of air compressor H23A62QDBE Manufacturer of air compressor Bristol Oil inpouring volume to air compressor 1628 cc Type of air compressor protector ———— Cut off valve type Φ9.52/Φ19.05 Four-way valve type STF-0401 Dimension of air-in grid shaking flake Maximum installation fall Allowable refrigerant infusing quantity of ———— Quantity /space of air-in grid shaking flake ———— Length of maximum connecting pipe of unit 50 m Total length of refrigerating pipe circuit (liquid /gas) ———— Drainage pipe type PVC Length/ diameter of drainage pipe Φ25(indoor) Φ32(outdoor) Evaporator:3 enter,3 go Condensator:5 enter,5 go Type /diameter condensator pipe Flow value condensator of evaporator and 2 of evaporator and TP2MΦ9.52 Total area of evaporator 0.338 m Total area of condensator 0.92 m2 Temperature scope of evaporator 2~7 ℃ Temperature scope of condensator 43~60 ℃ Total fin quantity /its row number Indoor:651/1 Outdoor:902/2 Thickness /space of fin 1.85/1.80 mm Fin coefficient ———— Fin material kind Aluminum foil Type of capillary TP2Y Diameter /length of capillary ———— Protector type on control panel See chapter 7.2 Temperature sensor type 10/23/5 KΩ Real-time adjustment scope ———— Consumed power capacity ———— Type of accessories on computer board See chapter 7.2 Type of segregator for gas and liquid 3.65 L Rotating speed of air fan Indoor:(odd)1050/960/870r/min (Two)980/890/810 r/min Outdoor:840 r/min Type /quantity of air fan Indoor unit:centrifugal type/3 Outdoor unit:axial flow type/2 Type of muffle Φ40×2 Kind of adopted noise reduction material daub Air-out grid flake’s shaking frequency ———— Angle /distance of air ventilation —/10 m Maximum work pressure on heated side 2.8 MPa Maximum work pressure on cold side 2.8 MPa Indoor hygrometer temperature Cold producing:27/19℃ Heat producing:20/—℃ Outdoor hygrometer temperature Cold producing:35/24℃ Heat producing:7/6℃ Authentication certificate held CE Antisepsis screen(sterilization screen) type and dimension Resin net Appearance feature of in and outdoor unit of the product See chapter 4 Shelter material Dispersed electro-zinl coated sheet Product peculiarities 1) low noise 2) easy to instal Product performance See chapter 7 Type HDU-36HA03/M(R1) Appearance color (indoor/outdoor unit) White/White Cold producing capacity 36000 BTU/h Heat producing capacity 38000BTU/h Cold producing coefficient 2.8W/W Cold producing power 3800 W Defrosting capacity 5.0×10 New wind capacity -3 Heat producing coefficient 3 m /h New air inlet included V 2.9W/W Heat producing power 3800 W Ratio of energy generating to consuming ----------- Negative hydronium quantity of negative hydronium type machine Operating current scope ———— Operating voltage scope 380~400 Operating temperature scope -7~43 ℃ Operating fitting frequency 50 Hz 7.82-9.5 A Temperature adjustment difference ±1 ℃ Type of refrigerant R407C Climate type T1 Anti-static protection type I Indoor unit noises (cold producing) 42/36/30 dB(A) Outdoor unit noises (cold producing) 64 dB(A) Indoor unit noises (heat producing) ———— Outdoor unit noises (heat producing) ———— External dimension of indoor unit 1410×645×350 mm External dimension of outdoor unit 948×340×1225 mm Package dimension of indoor unit 1557×800×370 mm Package dimension of outdoor unit 1050×440×1375 mm Installation motherboard dimension ———— Layer restriction of laminated indoor and outdoor unit 4/2 Net weight/gross weight of indoor unit 55/75 kg Net weight/gross weight of outdoor unit 91/111 kg 30 m Current-in side (indoor/outdoor) ———— Maximum installation fall Allowable refrigerant infusing quantity of 3.8 kg Maximum infusing quantity of refrigerant --------- Cleanout frequency of filter Once per month Type of filter (filer screen) XPE Filtration efficiency ———— Dimension of filter (filter screen) ———— Type of air compressor C-SBN373H8A Oil inpouring volume to air compressor 1700ml Type of air compressor protector Cut off valve type Φ9.52/Φ19.05 Four-way valve type ———— Dimension of air-in grid shaking flake Manufacturer of air compressor SANYO ———— ———— Quantity /space of air-in grid shaking flake ———— Length of maximum connecting pipe of unit 50 m Total length of refrigerating pipe circuit (liquid /gas) ———— Drainage pipe type PVC Length/ diameter of drainage pipe Φ25(indoor) Φ32(outdoor) Evaporator:3 enter,3 go Condensator:5 enter,5 go Type /diameter condensator pipe Total area of evaporator 0.338 m2 Total area of condensator 0.92 m2 Temperature scope of evaporator 2~7 ℃ Temperature scope of condensator 43~60 ℃ Total fin quantity /its row number Indoor:651/1 Outdoor:902/2 Thickness /space of fin 1.85/1.80 mm Fin coefficient ———— Fin material kind Aluminum foil Type of capillary TP2Y Diameter /length of capillary ———— Protector type on control panel See chapter 7.2 Temperature sensor type 10/23/5 KΩ Real-time adjustment scope ———— Consumed power capacity ———— Type of accessories on computer board See chapter 7.2 Type of segregator for gas and liquid ———— Rotating speed of air fan Indoor:(odd)1050/960/870r/min (Two)980/890/810 r/min Outdoor:840 r/min Type /quantity of air fan Indoor unit:centrifugal type/3 Outdoor unit:axial flow type/2 Type of muffle Φ40×2 Kind of adopted noise reduction material daub Air-out grid flake’s shaking frequency ———— Angle /distance of air ventilation —/10 m Maximum work pressure on heated side 2.8 MPa Maximum work pressure on cold side 2.8MPa Indoor hygrometer temperature 32/23℃ Outdoor hygrometer temperature 43/26℃ Authentication certificate held CE Antisepsis screen(sterilization screen) type and dimension Resin net Appearance feature of in and outdoor unit of the product See chapter 4 Shelter material Dispersed electro-zinl coated sheet Product peculiarities 1) low noise 2) easy to instal Product performance See chapter 7 Flow value condensator of evaporator and of evaporator and TP2MΦ9.52 Type HDU-28C03/M Appearance color (indoor/outdoor unit) White/White Cold producing capacity 28000 BTU/h Heat producing capacity ———— Cold producing coefficient 6.8 Heat producing coefficient ———— Cold producing power 2600 W Heat producing power ———— Ratio of energy generating to consuming 3.16 Negative hydronium quantity of negative hydronium type machine ———— Defrosting capacity 3.0×10 New wind capacity -3 3 m /h New air inlet included Operating voltage scope 220~230 Operating current scope 11.05-16.5A Operating temperature scope -7~43 ℃ V Operating fitting frequency 50 Hz Temperature adjustment difference ±1 ℃ Type of refrigerant R22 Climate type T1 Anti-static protection type I Indoor unit noises (cold producing) 35/32/29 dB(A) Outdoor unit noises (cold producing) 58 dB(A) Indoor unit noises (heat producing) ———— Outdoor unit noises (heat producing) ———— External dimension of indoor unit 990×650×300 mm External dimension of outdoor unit 948×340×830 mm Package dimension of indoor unit 1137×800×320 mm Package dimension of outdoor unit 1050×440×979 mm Installation motherboard dimension ———— Layer restriction of laminated indoor and outdoor unit 4/2 Net weight/gross weight of indoor unit 40/57 kg Net weight/gross weight of outdoor unit 70/89 kg Maximum installation fall 15 m Current-in side (indoor/outdoor) ———— 2.2 kg Maximum infusing quantity of refrigerant 3.7 kg Cleanout frequency of filter Once per month Type of filter (filer screen) XPE Filtration efficiency ———— Dimension of filter (filter screen) ———— Type of air compressor ZR34K3-PFJ-522 Manufacturer of air compressor 1247 cc Type of air compressor protector Cut off valve type Φ9.52/Φ15.88 Four-way valve type ———— Dimension of air-in grid shaking flake Allowable refrigerant infusing Oil inpouring compressor quantity volume to of air Copeland Compressor Inc.of USA 32HM50-63,Dezhou Instrument Factory ———— Quantity /space of air-in grid shaking flake ———— Length of maximum connecting pipe of unit 30 m Total length of refrigerating pipe circuit (liquid /gas) ———— Drainage pipe type PVC Length/ diameter of drainage pipe Φ25(indoor) Φ32(outdoor) Evaporator:6 enter,6 return Condensator:10 enter,10 return Type /diameter condensator pipe Total area of evaporator 0.221 m2 Total area of condensator 0.62 m2 Temperature scope of evaporator 2~7 ℃ Temperature scope of condensator 43~60 ℃ Total fin quantity /its row number Indoor:440/1 Outdoor:451/2 Thickness /space of fin 1.85/1.80 mm Fin coefficient ———— Fin material kind Aluminum foil Type of capillary TP2Y Diameter /length of capillary ———— Protector type on control panel See chapter 7.2 Temperature sensor type 10/23/5 KΩ Real-time adjustment scope ———— Consumed power capacity ———— Type of accessories on computer board See chapter 7.2 Type of segregator for gas and liquid 2.0 L Rotating speed of air fan Indoor:980/890/810 r/min Outdoor:840 r/min Type /quantity of air fan Indoor unit:centrifugal type/2 Outdoor unit:axial flow type/1 Type of muffle Φ40×2 Kind of adopted noise reduction material daub Air-out grid flake’s shaking frequency ———— Angle /distance of air ventilation —/10 m Maximum work pressure on heated side 2.8 MPa Maximum work pressure on cold side 0.8 MPa Indoor hygrometer temperature 32/23℃ Outdoor hygrometer temperature 43/26℃ Authentication certificate held CE Antisepsis screen(sterilization screen) type and dimension Resin net Appearance feature of in and outdoor unit of the product See chapter 4 Shelter material Dispersed electro-zinl coated sheet Product peculiarities 1) low noise 2) easy to instal Product performance See chapter 7 Flow value condensator of evaporator and of evaporator and TP2MΦ9.52 Type HDU-28HA03/M(R1) Appearance color (indoor/outdoor unit) White/White Cold producing capacity 28000 BTU/h Heat producing capacity 30000 BTU/h Cold producing coefficient 2.4W/W Heat producing coefficient 2.8W/W Cold producing power 3400 W Heat producing power 3200 W Defrosting capacity 3.0×10 Ratio of energy generating to consuming ------------ Negative hydronium quantity of negative hydronium type machine ———— New wind capacity -3 3 m /h New air inlet included Operating current scope 5.4-8.0A Operating temperature scope Operating voltage scope -7~43 ℃ 380-400 V Operating fitting frequency 50 Hz Temperature adjustment difference ±1 ℃ Type of refrigerant R407C Climate type T1 Anti-static protection type I Indoor unit noises (cold producing) 35/32/29 dB(A) Outdoor unit noises (cold producing) 58 dB(A) Indoor unit noises (heat producing) 35/32/29 dB(A) Outdoor unit noises (heat producing) 58 dB(A) External dimension of indoor unit 990×650×300 mm External dimension of outdoor unit 948×340×830 mm Package dimension of indoor unit 1137×800×320 mm Package dimension of outdoor unit 1050×440×979 mm Installation motherboard dimension ———— Layer restriction of laminated indoor and outdoor unit 4/2 Net weight/gross weight of indoor unit 40/57 kg Net weight/gross weight of outdoor unit 74/89 kg Maximum installation fall 15 m Current-in side (indoor/outdoor) ———— 2.62kg Maximum infusing quantity of refrigerant 3.9 kg Cleanout frequency of filter Once per month Type of filter (filer screen) XPE Filtration efficiency ———— Dimension of filter (filter screen) ———— Allowable refrigerant infusing quantity of Type of air compressor Oil inpouring compressor volume ZR40K3E-TFD-522 to air Copeland Compressor Inc.of USA 32HM50-63,Dezhou Instrument Factory Manufacturer of air compressor 1247 cc Type of air compressor protector Cut off valve type Φ9.52/Φ15.88 Four-way valve type STF-0203 Dimension of air-in grid shaking flake ———— Quantity /space of air-in grid shaking flake ———— Length of maximum connecting pipe of unit 50 m Total length of refrigerating pipe circuit (liquid /gas) ———— Drainage pipe type PVC Length/ diameter of drainage pipe Φ25(indoor) Φ32(outdoor) Evaporator:6 enter,6 return Condensator:10 enter,10 return Type /diameter condensator pipe Total area of evaporator 0.221 m2 Total area of condensator 0.62 m2 Temperature scope of evaporator 2~7 ℃ Temperature scope of condensator 43~60 ℃ Total fin quantity /its row number Indoor:440/1 Outdoor:451/2 Thickness /space of fin 1.85/1.80 mm Fin coefficient ———— Fin material kind Aluminum foil Type of capillary TP2Y Diameter /length of capillary ———— Protector type on control panel See chapter 7.2 Temperature sensor type 10/23/5 KΩ Real-time adjustment scope ———— Consumed power capacity ———— Type of accessories on computer board See chapter 7.2 Type of segregator for gas and liquid 2.0 L Rotating speed of air fan Indoor:980/890/810 r/min Outdoor:840 r/min Type /quantity of air fan Indoor unit:centrifugal type/2 Outdoor unit:axial flow type/1 Type of muffle Φ40×2 Kind of adopted noise reduction material daub Air-out grid flake’s shaking frequency ———— Angle /distance of air ventilation —/10 m Maximum work pressure on heated side 2.8 MPa Maximum work pressure on cold side 2.8 MPa Indoor hygrometer temperature Cold producing: 32/23℃ Heat producing:27/—℃ Outdoor hygrometer temperature Cold producing:43/26℃ Heat producing:24/18℃ Authentication certificate held CE Antisepsis screen(sterilization screen) type and dimension Resin net Appearance feature of in and outdoor unit of the product See chapter 4 Shelter material Dispersed electro-zinl coated sheet Product peculiarities 1) low noise 2) easy to instal Product performance See chapter 7 Flow value condensator of evaporator and of evaporator and TP2MΦ9.52 Type HDU-28H03/M Appearance color (indoor/outdoor unit) White/White Cold producing capacity 28000 BTU/h Heat producing capacity 29000 BTU/h Cold producing coefficient 6.8 Heat producing coefficient 6.6 Cold producing power 2600 W Heat producing power 2500 W Defrosting capacity 3.0×10 Ratio of energy generating to consuming 3.16/3.40 Negative hydronium quantity of negative hydronium type machine ———— New wind capacity -3 3 m /h New air inlet included Operating voltage scope 220~230 Operating current scope 11.05-19.5A Operating temperature scope -7~43 ℃ V Operating fitting frequency 50 Hz Temperature adjustment difference ±1 ℃ Type of refrigerant R22 Climate type T1 Anti-static protection type I Indoor unit noises (cold producing) 35/32/29 dB(A) Outdoor unit noises (cold producing) 58 dB(A) Indoor unit noises (heat producing) 35/32/29 dB(A) Outdoor unit noises (heat producing) 58 dB(A) External dimension of indoor unit 990×650×300 mm External dimension of outdoor unit 948×340×830 mm Package dimension of indoor unit 1137×800×320 mm Package dimension of outdoor unit 1050×440×979 mm Installation motherboard dimension ———— Layer restriction of laminated indoor and outdoor unit 4/2 Net weight/gross weight of indoor unit 40/57 kg Net weight/gross weight of outdoor unit 74/89 kg Maximum installation fall 15 m Current-in side (indoor/outdoor) ———— 2.4 kg Maximum infusing quantity of refrigerant 3.9 kg Cleanout frequency of filter Once per month Type of filter (filer screen) XPE Filtration efficiency ———— Dimension of filter (filter screen) ———— Type of air compressor ZR34K3-PFJ-522 Manufacturer of air compressor 1247 cc Type of air compressor protector Cut off valve type Φ9.52/Φ15.88 Four-way valve type STF-0203 Dimension of air-in grid shaking flake Allowable refrigerant infusing Oil inpouring compressor quantity volume to of air Copeland Compressor Inc.of USA 32HM50-63,Dezhou Instrument Factory ———— Quantity /space of air-in grid shaking flake ———— Length of maximum connecting pipe of unit 50 m Total length of refrigerating pipe circuit (liquid /gas) ———— Drainage pipe type PVC Length/ diameter of drainage pipe Φ25(indoor) Φ32(outdoor) Evaporator:6 enter,6 return Condensator:10 enter,10 return Type /diameter condensator pipe Total area of evaporator 0.221 m2 Total area of condensator 0.62 m2 Temperature scope of evaporator 2~7 ℃ Temperature scope of condensator 43~60 ℃ Total fin quantity /its row number Indoor:440/1 Outdoor:451/2 Thickness /space of fin 1.85/1.80 mm Fin coefficient ———— Fin material kind Aluminum foil Type of capillary TP2Y Diameter /length of capillary ———— Protector type on control panel See chapter 7.2 Temperature sensor type 10/23/5 KΩ Real-time adjustment scope ———— Consumed power capacity ———— Type of accessories on computer board See chapter 7.2 Type of segregator for gas and liquid 2.0 L Rotating speed of air fan Indoor:980/890/810 r/min Outdoor:840 r/min Type /quantity of air fan Indoor unit:centrifugal type/2 Outdoor unit:axial flow type/1 Type of muffle Φ40×2 Kind of adopted noise reduction material daub Air-out grid flake’s shaking frequency ———— Angle /distance of air ventilation —/10 m Maximum work pressure on heated side 2.8 MPa Maximum work pressure on cold side 2.8 MPa Indoor hygrometer temperature Cold producing: 32/23℃ Heat producing:27/—℃ Outdoor hygrometer temperature Cold producing:43/26℃ Heat producing:24/18℃ Authentication certificate held CE Antisepsis screen(sterilization screen) type and dimension Resin net Appearance feature of in and outdoor unit of the product See chapter 4 Shelter material Dispersed electro-zinl coated sheet Product peculiarities 1) low noise 2) easy to instal Product performance See chapter 7 Flow value condensator of evaporator and of evaporator and TP2MΦ9.52 3.Specifications of Products Model Structural features Refrigerating capacity Voltage Product Series External appearance Quality certification Remote controller Refrigerant Type of climate Dimensions of indoor unit Dimensions of outdoor unit Packed dimensions(indoor u.) Packed dimensions(indoor u.) Packing list Model Structural features Refrigerating capacity Voltage Product Series External appearance Quality certification Remote controller Refrigerant Type of climate Dimensions of indoor unit Dimensions of outdoor unit Packed dimensions(indoor u.) Packed dimensions(indoor u.) Packing list HDU-42H03/M HDU-42C03/M HDU-28H03/M HDU-28C03/M compact structure,using pump to drain water 42000BTU/h 28000BTU/h 3N~ 380-400V low electrostatic level 1PH 220-230V equipped with decorated panel CE wire controller R22 T1 990 650 300mm 948x340x830mm 1040 800 320mm 1050x440x980mm 1410 645 350mm 948x 340 x1225mm 1557 800 370mm 1050x440x1375mm HDU-42HA03/M(R1) HDU-36HA03/M(R1) HDU-28HA03/M(R1) compact structure,using pump to drain water 42000BTU/h 36000BTU/h 28000BTU/h 3N~ 380-400V low electrostatic level equipped with decorated panel CE wire controller R407C T1 1410 645 350mm 948x 340 x1225mm 1557 800 370mm 1050x440x1375mm 990 650 300mm 948x340x830mm 1040 800 320mm 1050x440x980mm A. Capability modification curver (1)HDU-42H(C)03/M HDU-42HA03/M(R1) HDU-36HA03/M(R1)(Cold producing/Heat producing) Alteration curve of indoor air wet-bulb temperature 13 11 9 14 18 22 26 30 Indoor air wet-bulb temperature( capability modification(kw) capability modification(kw) 15 Alteration curve of outdoor air dry-bulb temperature 15 9 20 ) 30 35 Outdoor air dry-bulb temperature( Alteration curve of indoor air dry-bulb temperature 40 43 ) Alteration curve of outdoor air wet-bulb temperature 15 capability modification(kw) capability modification(kw) 15 13 13 11 9 10 15 20 12 11 8 7 -10 -5 0 5 10 15 (2)HDU-28H(C)03/M HDU-28HA03/M(R1)(Cold producing/Heat producing) Alteration curve of indoor air wet-bulb temperature Alteration curve of outdoor air dry-bulb temperature capability modification(kw) capability modification(kw) 1.1 1.1 0.9 0.7 0.5 0.5 14 18 22 26 30 Indoor air wet-bulb temperature( 20 ) 0.7 0.6 10 15 20 40 43 ) Alteration curve of outdoor air wet-bulb temperature capability modification(kw) capability modification(kw) 0.8 35 Outdoor air dry-bulb temperature( Alteration curve of indoor air dry-bulb temperature 0.9 30 0.9 0.6 -10 -5 0 5 10 15 B.Specification brochure of the product Ambient temperature range for cooling operation: 35 30 25 unload period 40 consecutive operation outdoor ambient temperature ( C) 50 20 15 0 15 20 23 25 28 indoor ambient temperature ( C) 30 Ambient temperature range for heating operation 10 5 0 consecutive operation 15 unload period outdoor ambient temperature ( C) 20 -5 -10 5 7 10 15 20 indoor ambient temperature ( C) 25 27 30 C. Airflow volume/External static pressure HDU-42HA03/M(R1) OR HDU-36HA03/M(R1) HDU-28HA03/M(R1) D. Performance curves Model: HDU-28C03/M HDU-28H03/M HDU-28HA03/M(R1) Cool capacity graph 12 Capacity(KW) 10 20 22 25 27 30 32 8 6 4 2 Indoor 0 -7 5 15 25 35 43 DB( ) Outdoor DB( ) EER graph 5 EER 4 20 22 25 27 30 32 3 2 Indoor 1 DB( -7 5 15 25 Outdoor DB( ) 35 43 ) Heat capacity graph (only heat type available) 12 11 16 18 20 22 24 26 28 Capacity(KW) 10 9 8 7 6 5 Indoor 4 DB( -7 -5 0 7 10 ) 15 Outdoor DB( ) COP graph (only heat type available) 4 16 18 20 22 24 26 28 COP 3 2 Indoor 1 DB( -7 -5 0 7 Outdoor DB( ) 10 15 ) Model: HDU-36HA03/M(R1) Cool capacity graph 14 Capacity(KW) 13 20 22 25 27 30 32 12 11 10 9 8 7 Indoor 6 DB( -7 5 15 25 35 ) 43 Outdoor DB( ) EER graph 4 3.5 20 22 25 27 30 32 EER 3 2.5 2 1.5 Indoor DB( 1 -7 5 15 25 Outdoor DB( 35 ) 43 ) Heat capacity graph (only heat type available) 13 Capacity(KW) 12 16 18 20 22 24 26 28 11 10 9 8 7 Indoor 6 DB( -7 -5 0 6 10 ) 15 Outdoor DB( ) COP graph (only heat type available) 4 3.5 16 18 20 22 24 26 28 COP 3 2.5 2 1.5 Indoor 1 DB( -7 -5 0 6 Outdoor DB( ) 10 15 ) Model: HDU-42C03/M HDU-42H03/M HDU-42HA03/M(R1) HDU-36HA03/M(R1) Capacity(KW) Cool capacity graph 18 16 14 12 10 8 6 4 2 0 20 22 25 27 30 32 Indoor DB( -7 5 15 25 35 ) 43 Outdoor DB( ) EER graph 5 EER 4.5 4 20 22 25 27 30 32 3.5 3 2.5 2 1.5 1 Indoor -7 5 15 25 Outdoor DB( 35 ) 43 DB( ) Heat capacity graph (only heat type available) 16 15 16 18 20 22 24 26 28 Capacity(KW) 14 13 12 11 10 9 Indoor DB( 8 -7 -5 0 6 Outdoor DB( 10 ) 15 ) COP graph 4 16 18 20 22 24 26 28 COP 3 2 Indoor 1 DB( -7 -5 0 6 Outdoor DB( ) 10 15 ) Resistance numerical value(KΩ) 300 290 280 270 260 250 240 230 220 210 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 -20℃ -18℃ -16℃ -14℃ -12℃ Sensor R/T -10℃ -8℃ -6℃ -4℃ -2℃ 0℃ 2℃ 4℃ 6℃ 8℃ 10℃ 12℃ 14℃ 16℃ 18℃ 20℃ 22℃ 24℃ 26℃ 28℃ 30℃ 32℃ 34℃ 36℃ R25=23KΩ 38℃ 40℃ 42℃ 44℃ Temperature(℃) 46℃ 48℃ 50℃ 52℃ 54℃ 56℃ 58℃ 60℃ E. Sensor graph F.3HP Air Velocity distribution +Temperature distribution a. Cooling / Air Velocity Distribution Model:HDU-28C03/M HDU-28H03/M HDU-28HA03/M(R1) Cooling Blowy angle:5 Air Velocity Distribution 2.4 1.8 0.5 0 5.5 b. Cooling / Temperature Distribution Model:HDU-28C03/M HDU-28H03/M HDU-28HA03/M(R1) Cooling Blowy angle:5 Temperature Distribution 2.4 1.8 22 25 27 0 5.5 c. Heating / Air Velocity Distribution Model:HDU-28C03/M HDU-28H03/M HDU-28HA03/M(R1) Heating Blowy angle:45 Air velocity Distribution 2.4 1.8 1.0 0.5 0 5.5 d. Heating / Temperature Distribution Model:HDU-28C03/M HDU-28H03/M HDU-28HA03/M(R1) Heating Blowy angle:45 Temperature Distribution 2.4 1.8 27 25 0 22 5.5 G. 5HP Air Velocity distribution +Temperature distribution a. Cooling / Air Velocity Distribution Model:HDU-42C03/M HDU-42H03/M HDU-42HA03/M(R1) HDU-36HA03/M(R1) Cooling Blowy angle:5 Air Velocity Distribution 2.4 1.8 0.5 0 5.5 b. Cooling / Temperature Distribution Model:HDU-42C03/M HDU-42H03/M HDU-42HA03/M(R1) HDU-36HA03/M(R1) Cooling Blowy angle:5 Temperature Distribution 2.4 1.8 22 0 25 27 5.5 c. Heating / Air Velocity Distribution Model:HDU-42C03/M HDU-42H03/M HDU-42HA03/M(R1) HDU-36HA03/M(R1) Heating Blowy angle:45 Air velocity Distribution 2.4 1.8 1.0 0.5 0 5.5 d. Heating / Temperature Distribution Model:HDU-42C03/M HDU-42H03/M HDU-42HA03/M(R1) HDU-36HA03/M(R1) Heating Blowy angle:45 Temperature Distribution 2.4 1.8 27 0 25 22 5.5 4.Names, Dimensions and Functions of Main Parts and Accessories Indoor unit: 1. HDU-42H03/M HDU-42C03/M 2.HDU-28H03/M HDU-28C03/M HDU-42HA03/M(R1) HDU-36HA03/M(R1) air duct HDU-28HA03/M(R1) air duct Outdoor unit: 1. HDU-42H03/M HDU-42C03/M HDU-42HA03/M(R1) HDU-36HA03/M(R1) Air inlet Air outlet Compressor (inside) 2.HDU-28H03/M HDU-28C03/M HDU-28HA03/M(R1) Air inlet Air outlet Compressor (inside) 5. Explosive View and Detailed List of Parts Model:HDU-42H03/M HDU-42C03/M HDU-42HA03/M(R1) HDU-36HA03/M(R1) Indoor Model:HDU-42H03/M HDU-42HA03/M(R1) HDU-36HA03/M(R1) Indoor: N0. Name of part Specialized NO. N0. Name of part Specialized NO. 1 Guard plate 1 1101223 24 Terminal board 4000151 2 Guard plate 2 1101226 25 Fan capacitor 3600237 3 Evaporator assembly 0400184 26 Fan capacitor 3600134 4 Right fixing plate assembly 0100744 27 Electrical box cover assembly 0100859 5 Supporting plate assembly 0100807 28 Fixing bolt 5002256 6 Seal ring for scroll case 1301988 29 W ater pump fixing stand 1309785 7 Centrifugal fan 2331089 30 Damping pad 17511246 8 Cushion 17621153 31 Dual shaft electric motor 3000250 9 Cushion 17621151 32 Water pump motor 3000197 10 Cushion 17341291 33 Floater fixing stand 1301786 11 Air outlet 14311066 34 Water drain pipe assembly 0900093 12 Cushion 17341292 35 Connecting plate 2 1301783 13 Base platee assembly 0100742 36 Water pump support 1301784 14 Cushion 17341156 37 Connecting plate 1 1301782 15 Chshion 17341269 38 Connecting plate 1 3400076 16 Long fixing tendon 1101228 39 Fixed handle 1 1301789 17 Enclosure 1101224 40 Fixed handle 2 1301790 18 Inlet wind connect frame 1101225 41 Single-shaft motor 3000251 19 Transformer 3800005 42 Scroll case 1101205 20 Transformer case assembly 0100858 43 Left fixing plate assembly 0100743 21 Rubber ring 1452909 44 W ater collecting pan assembly 0900094 22 Rubber ring 1452861 45 Cushion 17621350 23 PCB 0010400132 Model:HDU-42C03/M Indoor: N0. Name of part Specialized NO. N0. Name of part Specialized NO. 1 Guard plate 1 1101223 24 Terminal board 4000151 2 Guard plate 2 1101226 25 Fan capacitor 3600237 3 Evaporator assembly 0400184 26 Fan capacitor 3600134 4 Right fixing plate assembly 0100744 27 Electrical box cover assembly 0100859 5 Supporting plate assembly 0100807 28 Fixing bolt 5002256 6 Seal ring for scroll case 1301988 29 W ater pump fixing stand 1309785 7 Centrifugal fan 2331089 30 Damping pad 17511246 8 Cushion 17621153 31 Dual shaft electric motor 3000250 9 Cushion 17621151 32 Water pump motor 3000197 10 Cushion 17341291 33 Floater fixing stand 1301786 11 Air outlet 14311066 34 Water drain pipe assembly 0900093 12 Cushion 17341292 35 Connecting plate 2 1301783 13 Base platee assembly 0100742 36 Water pump support 1301784 14 Cushion 17341156 37 Connecting plate 1 1301782 15 Chshion 17341269 38 Connecting plate 1 3400076 16 Long fixing tendon 1101228 39 Fixed handle 1 1301789 17 Enclosure 1101224 40 Fixed handle 2 1301790 18 Inlet wind connect frame 1101225 41 Single-shaft motor 3000251 19 Transformer 3800005 42 Scroll case 1101205 20 Transformer case assembly 0100858 43 Left fixing plate assembly 0100743 21 Rubber ring 1452909 44 W ater collecting pan assembly 0900094 22 Rubber ring 1452861 45 Cushion 17621350 23 PCB 0010400136 Outdoor Model: HDU-42H03/M HDU-42C03/M HDU-42HA03/M(R1) HDU-36HA03/M(R1) 1 2 3 4 5 41 42 43 6 7 8 9 10 40 39 38 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Model:HDU-42H03/M Outdoor: N0. Name of part Specialized NO. N0. Name of part Specialized NO. 1 Screw 5002108 23 Right side plate gasket 17621214 2 Front guard net 1236028 24 Heat exchanger guard net 1303642 3 Screw 5002035 25 Rubber block 1752289 4 Left front panel 1301640 26 Handle 1436160 5 Acorn nut 5102027 27 Fixing plate 1301465 6 Axial-flow type fan 5402022 28 4-way valve 2500117 7 Electric motor 3000244 29 Liquid reservoir 2000175 8 Motor support 1301645 30 2-way shut-off valve 2500115 9 Vertical foam slice 17421215 31 3-way shut-off valve 2500116 10 Vertical slice 1301469 32 Return air pipe assembly 11 Damping cushion 17341207 33 Flange nut 12 Upper heat exchanger assembly 0010700713 34 Compressor 2000195 13 Temperature sensor clamp 5736055 35 Shock-resisting sleeve 17621208 14 Partition plate 1301468 36 Valve seat 1301762 15 Electrical case assembly 0010800609 37 Base plate assembly 0100735 16 Partition plate pad 17561212 38 Support 1431952 17 Air discharge pipe assembly 0500721 39 Screw 5002103 18 Air collecting pipe assembly 0010700231 40 Heat exchanger assembly 19 Top cover 1101034 41 Small cover plate 1301464 20 Upper fluid collecting pipe assembly 0500522 42 Maintenance panel 1301707 21 Special screw 5002152 43 Handle 1436160 22 Right side plate 1101197 0500714 5102050 0010700713 Model:HDU-42C03/M Outdoor: N0. Name of part Specialized NO. N0. Name of part Specialized NO. 1 Screw 5002108 23 Right side plate gasket 17621214 2 Front guard net 1236028 24 Heat exchanger guard net 1303642 3 Screw 5002035 25 Rubber block 1752289 4 Left front panel 1301640 26 Handle 1436160 5 Acorn nut 5102027 27 Fixing plate 1301465 6 Axial-flow type fan 5402022 28 --------------- ---------- 7 Electric motor 3000244 29 Liquid reservoir 2000175 8 Motor support 1301645 30 2-way shut-off valve 2500115 9 Vertical foam slice 17421215 31 3-way shut-off valve 2500116 10 Vertical slice 1301469 32 Return air pipe assembly 0500714 11 Damping cushion 17341207 33 Flange nut 12 Upper heat exchanger assembly 0010700713 34 Compressor 2000174 13 Temperature sensor clamp 5736055 35 Shock-resisting sleeve 17621208 14 Partition plate 1301468 36 Valve seat 1301762 15 Electrical case assembly 0010800339 37 Base plate assembly 0100735 16 Partition plate pad 17561212 38 Support 1431952 17 Air discharge pipe assembly 0500713 39 Screw 5002103 18 Air collecting pipe assembly 0010700231 40 Heat exchanger assembly 19 Top cover 1101034 41 Small cover plate 1301464 20 Upper fluid collecting pipe assembly 0500522 42 Maintenance panel 1301707 21 Special screw 5002152 43 Handle 1436160 22 Right side plate 1101197 5102050 0010700713 Model:HDU-42HA03/M(R1) Outdoor: N0. Name of part Specialized NO. N0. Name of part Specialized NO. 1 Screw 5002108 23 Right side plate gasket 17621214 2 Front guard net 1236028 24 Heat exchanger guard net 1303642 3 Screw 5002035 25 Rubber block 1752289 4 Left front panel 1301640 26 Handle 1436160 5 Acorn nut 5102027 27 Fixing plate 1301465 6 Axial-flow type fan 5402022 28 4-way valve 2500151 7 Electric motor 3000244 29 Liquid reservoir 2000175 8 Motor support 1301645 30 2-way shut-off valve 2500149 9 Vertical foam slice 17421215 31 3-way shut-off valve 2500150 10 Vertical slice 1301469 32 Return air pipe assembly 11 Damping cushion 17341207 33 Flange nut 12 Upper heat exchanger assembly 001A0400164 34 Compressor 0010750471 13 Temperature sensor clamp 5736055 35 Shock-resisting sleeve 17621208 14 Partition plate 1301468 36 Valve seat 0010450235 15 Electrical case assembly 0010800609 37 Base plate assembly 0100735 16 Partition plate pad 17561212 38 Support 1431952 17 Air discharge pipe assembly 0500721 39 Screw 5002103 18 Air collecting pipe assembly 0010700231 40 Heat exchanger assembly 19 Top cover 1101034 41 Small cover plate 1301464 20 Upper fluid collecting pipe assembly 0500522 42 Maintenance panel 1301707 21 Special screw 5002152 43 Handle 1436160 22 Right side plate 1101197 0500714 5102050 001A0400183 Model:HDU-36HA03/M(R1) Outdoor: N0. Name of part Specialized NO. N0. Name of part Specialized NO. 1 Screw 5002108 23 Right side plate gasket 17621214 2 Front guard net 1236028 24 Heat exchanger guard net 1303642 3 Screw 5002035 25 Rubber block 1752289 4 Left front panel 1301640 26 Handle 1436160 5 Acorn nut 5102027 27 Fixing plate 1301465 6 Axial-flow type fan 5402022 28 4-way valve 2500151 7 Electric motor 3000244 29 Liquid reservoir 2000175 8 Motor support 1301645 30 2-way shut-off valve 2500149 9 Vertical foam slice 17421215 31 3-way shut-off valve 2500150 10 Vertical slice 1301469 32 Return air pipe assembly 11 Damping cushion 17341207 33 Flange nut 12 Upper heat exchanger assembly 001A0400164 34 Compressor 0010750196 13 Temperature sensor clamp 5736055 35 Shock-resisting sleeve 17621208 14 Partition plate 1301468 36 Valve seat 0010450235 15 Electrical case assembly 0010800518 37 Base plate assembly 0010150056 16 Partition plate pad 17561212 38 Support 1431952 17 Air discharge pipe assembly 0010750198 39 Screw 5002103 18 Air collecting pipe assembly 0010700231 40 Heat exchanger assembly 001A0400183 19 Top cover 1101034 41 Small cover plate 1301464 20 Upper fluid collecting pipe assembly 0500522 42 Maintenance panel 1301707 21 Special screw 5002152 43 Handle 1436160 22 Right side plate 1101197 0010750042 5102050 Model:HDU-28H03/M Iutdoor: HDU-28C03/M HDU-28HA03/M(R1) Model:HDU-28H03/M Indoor: N0. Name of part Specialized NO. N0. Name of part Specialized NO. 1 Guard plate 1 0010100223 23 PCB 3300351 2 Guard plate 2 0010100228 24 Terminal board 4000151 3 Evaporator assembly 0010700742 25 Fan capacitor 3600134 4 Right fixing plate assembly 0010800106 26 Electrical box cover assembly 0100859 5 Supporting plate assembly 0010100016 27 Fixing bolt 5002256 6 Seal ring for scroll case 1301988 28 W ater pump fixing stand 1309785 7 Centrifugal fan 2331089 29 Damping pad 17511246 8 Cushion 17621153 30 Dual shaft electric motor 3000250 9 Cushion 0010200120 31 Water pump motor 3000197 10 Cushion 17341291 32 Floater fixing stand 1301786 11 Air outlet 14311066 33 Water drain pipe assembly 0900093 12 Cushion 17341292 34 Connecting plate 2 1301783 13 Base platee assembly 0010800155 35 Water pump support 1301784 14 Cushion 0010200121 36 Connecting plate 1 1301782 15 Chshion 0010200122 37 Connecting plate 1 3400076 16 Long fixing tendon 0010100224 38 Fixed handle 1 1301789 17 Enclosure 0010100226 39 Fixed handle 2 1301790 18 Inlet wind connect frame 0010100227 40 Scroll case 1101205 19 Transformer 3800005 41 Left fixing plate assembly 0100743 20 Transformer case assembly 0100858 42 W ater collecting pan assembly 0900094 21 Rubber ring 1452909 43 Cushion 17621350 22 Rubber ring 1452861 Model:HDU-28C03/M Indoor: N0. Name of part Specialized NO. N0. Name of part Specialized NO. 1 Guard plate 1 0010100223 23 PCB 0010400132 2 Guard plate 2 0010100228 24 Terminal board 4000151 3 Evaporator assembly 0010700742 25 Fan capacitor 3600134 4 Right fixing plate assembly 0010800106 26 Electrical box cover assembly 0100859 5 Supporting plate assembly 0010100016 27 Fixing bolt 5002256 6 Seal ring for scroll case 1301988 28 W ater pump fixing stand 1309785 7 Centrifugal fan 2331089 29 Damping pad 17511246 8 Cushion 17621153 30 Dual shaft electric motor 3000250 9 Cushion 0010200120 31 Water pump motor 3000197 10 Cushion 17341291 32 Floater fixing stand 1301786 11 Air outlet 14311066 33 Water drain pipe assembly 0900093 12 Cushion 17341292 34 Connecting plate 2 1301783 13 Base platee assembly 0010800155 35 Water pump support 1301784 14 Cushion 0010200121 36 Connecting plate 1 1301782 15 Chshion 0010200122 37 Connecting plate 1 3400076 16 Long fixing tendon 0010100224 38 Fixed handle 1 1301789 17 Enclosure 0010100226 39 Fixed handle 2 1301790 18 Inlet wind connect frame 0010100227 40 Scroll case 1101205 19 Transformer 3800005 41 Left fixing plate assembly 0100743 20 Transformer case assembly 0100858 42 W ater collecting pan assembly 0900094 21 Rubber ring 1452909 43 Cushion 17621350 22 Rubber ring 1452861 Model:HDU-28H03/M(R1) Indoor: N0. Name of part Specialized NO. N0. Name of part Specialized NO. 1 Guard plate 1 0010100223 23 PCB 3300351 2 Guard plate 2 0010100228 24 Terminal board 4000151 3 Evaporator assembly 0010750298 25 Fan capacitor 3600134 4 Right fixing plate assembly 0010800106 26 Electrical box cover assembly 0100859 5 Supporting plate assembly 0010100016 27 Fixing bolt 5002256 6 Seal ring for scroll case 1301988 28 W ater pump fixing stand 1309785 7 Centrifugal fan 2331089 29 Damping pad 17511246 8 Cushion 17621153 30 Dual shaft electric motor 3000250 9 Cushion 0010200120 31 Water pump motor 3000197 10 Cushion 17341291 32 Floater fixing stand 1301786 11 Air outlet 14311066 33 Water drain pipe assembly 0900093 12 Cushion 17341292 34 Connecting plate 2 1301783 13 Base platee assembly 0010800155 35 Water pump support 1301784 14 Cushion 0010200121 36 Connecting plate 1 1301782 15 Chshion 0010200122 37 Connecting plate 1 3400076 16 Long fixing tendon 0010100224 38 Fixed handle 1 1301789 17 Enclosure 0010100226 39 Fixed handle 2 1301790 18 Inlet wind connect frame 0010100227 40 Scroll case 1101205 19 Transformer 3800005 41 Left fixing plate assembly 0100743 20 Transformer case assembly 0100858 42 W ater collecting pan assembly 0900094 21 Rubber ring 1452909 43 Cushion 17621350 22 Rubber ring 1452861 Outdoor Model: HDU-28H03/M HDU-28C03/M HDU-28HA03/M(R1) Model:HDU-28H03/M Outdoor: N0. Name of part Specialized NO. N0. Name of part Specialized NO. 1 Front guard assy. 001A0100122 14 Guard for heat exchanger 001A0100109 2 Front panel 001A1101078 15 Condenser assy. 001A0400119 3 Fan motor 001A3000082 16 Wire cover 001A0100394 4 Motor mounting plate 001A1301321 17 Slide plate (right) 001A0100390 0010400212 18 Valve pedestal 001A1301506 5 PCB 6 Transformer 001A3800005 19 3-way valve 001A2500082 7 Fan motor capacitor 001A3600018 20 2-way valve 001A2500082 8 AC contactor 001A3900161 21 Compressor 001A2000087 9 Top cover assy. 001A0100264 22 Terminal block 001A4000011 10 Liquid reservoir 001A2101857 23 Partition plate 001A0100350 11 Pipe Assy. 001A0500376 24 Running capacitor 001A3600030 12 Rubber pad. 001A1752289 25 Axial fan 001A5402022 13 Screw 001A5002152 Model:HDU-28C03/M Outdoor: N0. Name of part Specialized NO. N0. Name of part Specialized NO. 1 Front guard assy. 001A0100122 14 Guard for heat exchanger 001A0100109 2 Front panel 001A1101078 15 Condenser assy. 001A0400139 3 Fan motor 001A3000082 16 Wire cover 001A0100394 4 Motor mounting plate 001A1301321 17 Slide plate (right) 001A0100390 5 PCB ---------- 18 Valve pedestal 001A1301506 6 Transformer ---------- 19 3-way valve 001A2500082 7 Fan motor capacitor 001A3600018 20 2-way valve 001A2500082 8 AC contactor 001A3900161 21 Compressor 001A2000087 9 Top cover assy. 001A0100264 22 Terminal block 001A4000011 10 Liquid reservoir ---------- 23 Partition plate 001A0100350 11 Pipe Assy. ---------- 24 Running capacitor 001A3600030 12 Rubber pad. 001A1752289 25 Axial fan 001A5402022 13 Screw 001A5002152 Model:HDU-28HA03/M(R1) Outdoor: N0. Name of part Specialized NO. N0. Name of part Specialized NO. 1 Front guard assy. 001A0100122 14 Guard for heat exchanger 001A0100109 2 Front panel 001A1101078 15 Condenser assy. 001A0400119 3 Fan motor 001A3000082 16 Wire cover 001A0100394 4 Motor mounting plate 001A1301321 17 Slide plate (right) 001A0100390 0010400133 18 Valve pedestal 001A1301506 5 PCB 6 Transformer 001A3800141 19 3-way valve 001A2500154 7 Fan motor capacitor 001A3600018 20 2-way valve 001A2500153 8 AC contactor 001A3900161 21 Compressor 0010700989 9 Top cover assy. 001A0100264 22 Terminal block 001A4000011 10 Liquid reservoir 001A2101857 23 Partition plate 001A0100350 11 Pipe Assy. 0010700383 24 Running capacitor 001A3600030 12 Rubber pad. 001A1752289 25 Axial fan 001A5402022 13 Screw 001A5002152 6. Usage and setting of the remote controller Operation Buttons and display of the wire controller. MODE CLOCK Used to select AUTO RUN, COOL, DRY, HEAT and FAN operation. Used to set correct time. TIMER Used to select TIMER ON, TIMER OFF, TIMER ON/OFF. FAN SPEED MODE FAN SWING Used to select fan speed: LO, MED, HI, AUTO AUTO TEMP SET % ROOM ON AM PM CLOCK SET TEMP TIMER SLEEP Used to select your • FILTER RESET RESET OFF AM PM ON/OFF TIME SET Used to confirm Timer and Clock settings. Used to set clock and SLEEP Power ON/OFF Used to select sleep Used for unit start and Cautions: On cooling only unit, heating mode is not available. Note: The above information is the explanation of the displayed information therefore varies with those displayed in actual operation. Operation Buttons and display of the wire controller. DRY HEAT FAN OPERATION COOL SLEEP AUTO MODE FAN SWING AUTO TEMP SET % ROOM ON AM PM CLOCK SET TIMER SLEEP • FILTER RESET RESET OFF AM PM ON/OFF FAN SPEED TIMER ON TIMER OFF CLOCK OPERATING LAMP Remote control TEMP. Clock set When unit is started for the first time, clock should be adjusted as follows: Press CLOCK button, "AM"or "PM" flashes. Press or to set correct time. Each press will increase or decrease 1min. If the button is kept depressed, time will change quickly. After time setting is confirmed, press SET, "AM "and "PM" stop flashing, while clock starts working. The air conditioner has the function of POWER FAILURE RESUME. MODE SWING 3 TEMP 2 ROOM FAN CLOCK SET TIMER SLEEP • FILTER RESET RESET AM 4 ON/OFF 1 Fan operation Enjoy yourself by just a gentle press. (1) Unit start (3) Fan Press ON/OFF button, unit starts. Previous operation status appears on display. (Not Timer setting) Power indicator on indoor unit lights up. Press FAN button. For each press, fan speed changes as follows: LOW (2) Select operation mode Press MODE button. For each press, operation mode changes as follows: AUTO COOL DRY HEAT FAN Unit will run in selected mode. stop display at " "FAN. For cooling only type no " HEAT " function. MID HIGH Unit will run at selected fan speed. (4) Unit stop Press ON/OFF button. Only time and room temp remains on LCD. All indicators on indoor unit go out. Vertical flap closed automatically. Hints Wire controller can memorize settings in each operation mode. To run it next time just select the operation mode and it will start with the previous setting. No reselecting is needed.(TIMER ON/OFF needs reselecting) In FAN and AUTO mode, temp. can't be set. AUTO RUN, COOL,HEAT and DRY operation Recommendations Use COOL in summer. Use HEAT in winter. Use DRY in spring,autumn and in damp climate. FAN MODE SWING AUTO TEMP 2 CLOCK SET 4 3 SET TIMER SLEEP • FILTER RESET RESET AM 5 ON/OFF 1 (1) Unit start (4) Fan speed selection Press ON/OFF button, unit starts. Previous operation status appears on display (Not Timer setting).Power indicator on indoor unit lights up. Press FAN button. For each press, fan speed changes as follows: AUTO (2) Select operation mode LOW Press MODE button. For each press, operation mode MID HIGH AUTO Unit will run in operation mode displayed on LCD. Stop display at your desired mode. Unit runs at the speed displayed on LCD. In HEAT mode, warm air will blow out after a short period of time due to cold-draft prevention function. In DRY mode, when room temp. becomes 2•higher unit will run intermittently at LOW speed regardless of FAN setting. (3) Select temp. setting (5) Unit stop Press TEMP button Press ON/OFF button. Only time and room temp remains on LCD. All indicators on indoor unit go out. Vertical flap closes automatically. AUTO COOL DRY HEAT FAN Every time the button is pressed, temp. setting •. If button is kept depressed, temp.setting will increase quickly. Every time the button is pressed, temp. setting •. If button is kept depressed, temp. setting will decrease quickly. Unit will start running to reach the temp. setting Hints Wire controller can memorize each operation When starting it next time, just press ON/OFF button and unit will run in previous status. FAN MODE SWING TEMP CLOCK SET 2TIMER SET SLEEP • 3 FILTER RESET RESET ON AM 4 AM ON/OFF 1 TIMER operation Set Clock correctly before starting Timer operation. You can let unit start or stop automatically at following time: Before you wake up in the morning, or get back from outside or after you fall asleep at night. TIMER ON/OFF (1)After unit start, select your desired Operation mode will be displayed on LCD. Power indicator on indoor unit lights up. (2)TIMER mode selection Press TIMER button to change TIMER mode. Every time the button is pressed, display changes (3)Timer setting Press TIME button. Every time the button is pressed, time increases 10min. If button is kept depressed, time will change quickly. Every time the button is pressed, time decreases 10min. If button is kept depressed, time will change quickly. Time will be shown on LCD. It can be adjusted within 24hours. (4)Confirming your setting ON OFF ON blank OFF Select your desired TIMER mode (ON or OFF) After setting correct time, press SET button to confirm "ON" or "OFF" stops flashing. Time displayed: Unit starts or stops at x hour x min (ON orOFF). Timer mode indicator on indoor unit lights up. To cancel TIMER mode Just press TIMER button several times until TIMER mode disappears. Hints Wire controller possesses memory function, when use TIMER mode next time, just press SET button after mode selecting if timer setting is the same as previous one. MODE FAN SWING TEMP 3 CLOCK 2 TIMER SET SET SLEEP • ON OFF PM AM 4 6 5 FILTER RESET RESET ON/OFF 1 TIMER ON-OFF (1)After unit start, select your desired After time setting, press TIMER button to confirm. "ON" stops blinking, While "OFF" starts blinking. Operation mode will be displayed on LCD. Power indicator on indoor unit lights up. Time displayed: Unit starts at Xhour X min. (2) Press TIMER button to change TIMER mode Every time the button is pressed, display changes as follows: ON OFF ON (4) Time confirming for TIMER ON (5)Time setting for TIMER OFF Follow the same procedures in "Time setting for blank OFF ON Select OFF . (3)Time setting for TIMER ON (6)Time confirming for TIMER OFF After time setting, press SET button to confirm "OFF" stops flashing. Time displayed: Unit stops at X hour X min. Press TIME button. Every time the button is pressed, time increases 10min. If button is kept depressed, time will change quickly. Every time the button is pressed, time decreases 10min. If button is kept depressed, time will change quickly. Time will be shown on LCD. It can be adjusted within 24hours. AM refers to morning and PM to afternoon. To cancel TIMER mode Just press TIMER button several times until TIMER mode disappears. According to the Time setting sequence of TIMER ON or TIMER OFF, either Start-Stop or Stop-Start can Comfortable Sleep At night, before going to bed you can press down the SLEEP button on the controller and the airconditioner will run by the comfortable sleeping mode to make you sleep more comfortable. MODE FAN SWING TEMP CLOCK SET SET TIMER SLEEP • FILTER RESET RESET OFF AM AM ON/OFF Press SLEEP button once to make the air conditioner have the previous-set sleep time (first poweron is "1h"), the sleep symbol will appear. Press time button / , you can choose the time in 1~8 hours. Each press of / , the time increases/reduces 1 hour and "xh" appears in the humidity setting part, "OFF" appears in "TIMER OFF" display part and timer-off time; press SLEEP button again to cancel sleep function, the sleep symbol diappears. In cooling, dehumidifying mode One hour after sleeping operation start, the temp. is 1•C higher than the setting one. After another hour the temp. rises 1•C and then run continuously for another 6hrs' and then close. The actual temp. is higher than the setting one which is to prevent from being too cool to your sleep. In heating mode One hour after start up, the temp. decrease 2•C lower than the setting one. After another hour decrease by more 2•C. The temperature will automatically rise by 1•C after another 3hrs' operation, and then automatically close after 3hrs' continuous operation. The actral temperature is lower than the setting one which is to prevent from being too hot to your sleep. Note: In AUTO mode, unit will run in SLEEP function according to the operation mode. After setting SLEEP function, it is forbidden to calibrate clock. If the set sleep-time does not reach 8 hours, the unit will stop operation automatically after set Set "TIMER-OFF" function first, then set SLEEP, and the sleep-set is performance; set TIMERON function first, the sleep function can only be set before TIMER-ON; if set theSLEEP function first, the TIMER function can not be set. SETTING T SHUT DOWN 1 hr SLEEP RUN BEGINS SLEEP RUN STOPS about 6 hrs decrease 2•C 1 hr 1 hr decreases 2•C increase 1•C about 3 hrs 3 hrs 1 hr increase1•C increase 1•C SHUT DOWN SETTING T SLEEP RUN BEGINS Heat mode SLEEP RUN STOPS Cooling mode Remote Control There is a telecommunication interface for remote control on the control panel of the indoor unit. After the peripheral equipment have been installed in accordance with the instruction manual of the selected remote control detector, the air conditioner will be computerized and controlled from a far-away place. Power Failure Compensation (to be applied for a necessary situation) After the power failure compensation is set, if power failure suddenly occurs while the air conditioner is working, it will resume the previous working state when the power is supplied again. Setting Method: When the remote controller is on (excluding timer mode and fan mode), press the "Sleeping" button on the remote controller 10 times within 5 seconds, and after the buzzer rings 4 times, the air conditioner will enter the state of power failure compensation. Cancel Method: Press the "Sleeping" button on the remote controller 10 times within 5 seconds, and after the buzzer rings 2 timer, the power failure compensation mode will be cancelled. Notes: When a power failure suddenly occurs during the air conditioner is working after the power after the power failure compensation is set, if the air conditioner will not be used for a long time, please cut off the power supply to prevent its operation from being resumed after the power is supplied again, or press the "Switch On/Off" button after the power comes again. Change-over switch MARK ON OFF 1 3 level fan speed 2 level fan speed 2 AUTO mode 3 Swing No swing 4 Display of humidity No display of humidity In this series changeover switch is set: 1. ON 2.OFF 3.OFF 4.OFF Varible Temp. setting Auto Mode please check the following things about your air conditioner before making a servie call. Unit fails to start Is the power source switch adjust cut in? ON Is city supply power in Isn't the signal receivingIsn't the earth leakage normal? section exposed to thebreaker in action? direct sunlight or strong illumination? It is dangerous. Turn off the power supply switch immediately and contact the sales dealer. Power OFF Power supply switch is Cooling or heating is not sufficient Is the thermostat adjustIsn't the air filter dirty? Isn't any doors or windowsDoesn't any obstacle exist at the air inlet or as required? outlet? Cooling is not sufficient Isn't the swing louver horizontal? Isn't sun-shine invadingIsn't any unexpected Isn't the room much (At HEATING mode) heating load generated?crowded? If swing louver is horizontal, direct? the blow wind does not reach floor. The wind does not blow during heating operation Isn't it warming up? page 9 When the air conditioner does not operate properly after you have checked the above mentioned items or when the following phenomenon is observed, stop the operation of the air conditioner and contact your sales dealer. The fuse or breaker often shuts down. Water drops off during cooling operation. There is a irregularity in operation or abnormal sound is audible. When the CHECK lamp (yellow) flickers, an irregularity has occurred in the air conditioner. Flickering Content of defect 1 Time/8 sec. 2 Time/8 sec. 3 Time/8 sec. 4 Time/8 sec. 5 Time/8 sec. 6 Time/8 sec. Abnormality of Abnormality of return air thermistor Abnormality of ourdoor unit Drain trouble Gas is short Overload in heating Note: This unit has a function of automatic restart system after recovering power stoppage. Please contact the sales dealer if it is not required. Dimension of remote controller UP ON/OFF LEFT RIGHT DOWN 风速 模式 摆风 温度 时钟 设定 定时 睡眠 滤网复位 复位 ON/OFF 7.Introduction of electrical control functions This section includes introduction of items and electrical functions of serial machines 7.1 Introduction of electrical control functions 7.1.1 Auto-running After system is on and turned to auto-running mode, the system shall first choose a suitable operation mode according to present indoor temperature. Then it shall operate under the chosen mode. Tr represents indoor temperature and Ts represents set temperature in the following choices. a. To both cold and heat producing machine For the first time when the machine enters auto-running mode, it shall choose operation mode according to the following listed: Tr ≥Ts –3oC choose cold producing mode ( set temperature is Ts+3 ) Tr ≤Ts-3oC choose heat producing mode ( set temperature is Ts-3 ) After it enters into auto-running, operating mode shall switch between cold producing and heat producing according to changes of indoor and outdoor temperature. The switching mode is as the following chart showing: cold producing indoor temperature drops Ts+3 Ts-3 cold producing heat producing air supply Ts-3 indoor temperature rises heat producing b. For only cold-producing machine For the first time it enters auto-running mode, the system shall choose running mode according to the following listed: Tr ≥Ts –3oC choose cold producing mode ( set temperature is Ts+3 oC Tr ≤Ts-3oC choose ventilation mode ) After it enters into auto-running, operation mode shall switch between cold producing and ventilation according to changes of indoor and outdoor temperature. The switching mode is as the following chart shows: cold producing indoor temperature drops ventilation cold producing Ts-3 ventilation Ts+3 indoor temperature rises 7.1.2 Auto wind speed choice Tr herein after refers to indoor temperature and Ts refers to set temperature. a. When machine is for cold producing and wind speed is switched from low speed to high speed, switching shall not be enabled until operation under present wind speed exceeds 3 minutes. There is no time lag when switching from high wind speed to low wind speed. Switching shall be as the following chart shows: high speed set temperature+3 oC temperature drops set temperature +2 oC high speed medium speed set temperature+1 oC medium speed low speed set temperature temperature rises low speed b. During heat producing (suitable for both heat and cold producing machine), when wind speed is switched from low to high, switching shall not be enabled until operation under present wind speed exceeds 3 minutes. There is no time lag when switching from high wind speed to low wind speed. Switching shall be as the following chart shows: temperature drops low speed Ts low speed medium speed Ts-1℃ Ts-2℃ medium speed high speed Ts-3℃ high speed temperature rises 7.1.3 Dehumidifying running When system enters dehumidifying running, air-compressor, outdoor unit and indoor fan shall operate as the following stipulations: (Tr herein after refers to indoor temperature and Ts refers to set temperature) 7.1.3.1 Tr>Ts+2 oC, and when air compressor and outdoor fan are continuously running, indoor fan runs in set wind speed. Working section under such status is section A. 7.1.3.2 Ts≤Tt≤Ts+2 oC, air compressor and outdoor fan runs for 10 minutes with a 6 minutes’ break, and indoor fan runs in low speed. Working section under such status is section B. 7.1.3.3 Tr<Ts, air compressor and outdoor fan stops running, indoor air fan runs in low speed. Working section under such status is section C. After system enters dehumidifying operation mode, it shall switch among section A, B, and C with changes of indoor temperature. Switching of operation mode is as the following chart shows: indoor temperature drops section A Ts+1 section A Ts+3 section B section B Ts-1 Ts section C section C indoor temperature rises 7.1.4 Over-heating cut-off protection (suitable for both cold and heat producing machine ) Under heat producing mode, if indoor air fan is on and air compressor has been running for over 30 seconds, detecting indoor vent pipe temperature and transferring it outdoor. When indoor vent pipe temperature is above 53oC, outdoor air fan shall operate in low speed. Whenever indoor vent pipe temperature is lower than 50 oC, outdoor air fan shall get back to high speed operation. If indoor vent pipe temperature is above 56 oC, outdoor air fan shall stop running. Whenever indoor vent pipe temperature is lower than 53 o C, outdoor air fan shall get back to low speed operation. When indoor board receives signals of outdoor air fan off from outdoor board for over 2 minutes, if indoor vent pipe temperature is over 70 oC, or indoor vent pipe temperature is over 56 oC after 10 minutes, it shall send stop operation signal to outdoor air compressor. After air compressor stops running, if detected indoor vent pipe temperature is lower than 46 oC and air compressor has been out of operation for over 3 minutes, it shall send signals for starting operation to outdoor air compressor and enable it back to operation. Control of outdoor air fan shall be carried out outdoor. If indoor air vent temperature is above 59oC, the low speed rank of indoor air fan shall be of no effect and it shall switch into medium speed operation automatically. When indoor air vent temperature is above 63 oC, indoor air fan shall switch into high speed rank automatically. When indoor air vent temperature replaces to below 53 oC, air fan shall get back to operate in original speed. Outdoor MCU is adopted for carrying out over-heating protection according to temperature value. 7.1.5 Cold wind preventing in heat producing (suitable for heat and cold producing machine) For the first time the machine enters heat-producing mode or when the last defrosting completes, if indoor vent pipe temperature equals to or above 28 oC and lower than 38 oC, indoor air fan shall run in low speed. Whenever indoor vent pipe temperature is higher than 38 oC or air compressor has been operating for more than 4 minutes, indoor air fan shall run in set wind speed. 7.1.6 Blowing of left heat during heat producing (suitable for cold and heat producing machine) When air compressor is out of operation during heat producing or heat producing is turned off, indoor air compressor shall run in low speed for 50 minutes and then stop running. 7.1.7 Auto defrosting control (suitable for cold and heat producing machine) 7.1.7.1 Conditions for defrosting starts: a. Machine enters into heat producing and air compressor has been running continuously for over 35 minutes. b. Air compressor has been continuously running for over 5 minutes and the accumulated running time of air compressor is over 40 minutes. When one of the above conditions is met and temperature is within the scope shown in shadow in the following chart, defrosting shall start. vent pipe temperature (℃) -12℃ -1℃ 0 circumstance temperature(℃) -6℃ -18℃ 7.1.7.2 Conditions for defrosting stops When outdoor vent pipe temperature equals to or higher than 14 oC, or defrosting has been lasting for more than 12 minutes, defrosting shall end and send signals of defrosting releasing to outdoor. 7.1.7.3 After defrosting starts, elements shall carry out the following actions: During defrosting, air compressor and all-direction valve shall be commanded indoor. Outdoor air fan is controlled outside. The specific actions are as following listed: Air compressor and outdoor air fan stops. Meanwhile indoor air fan stops operating. After 55 seconds, switching-direction valve turns off and after another 5 seconds, air compressor starts. After defrosting completes, air compressor shall stop operating and outdoor air fan shall run in high speed. After 55 second, switching-direction valve turns on and after another 55 minutes, air compressor gets back to operation. Indoor air fan operates under anti-cool wind conditions. Manual defrosting When manual defrosting signal is sent from the panel, indoor and outdoor unit shall operate defrosting function without testing of each defrosting condition. The defrosting process is the same as automatically defrosting. Exiting condition is defrosting time shall exceed 5 minutes. 7.1.8 Test of water fill and control of drainage pump a. Under cold producing mode (including automatically cold producing operation) and dehumidifying mode, air compressor turns on and water pump then starts working. When air compressor is turned off, water pump shall be turned off after 5 minutes. b. After water tanker is full, floater switch shall break. When controller detects this signal, pump shall get into operating. After floater replaces, water pump shall continue working for 5 minutes. c. Whenever water full signal is detected continuously for over 5 minutes, pump lamp shall blink for alarming. Air compressor shall stop working and pump shall be on for 5 minutes with every 5 seconds break. After floater replaces, there is a time lag of 5 minutes and then the pump stops running. 7.1.9 3 minutes’ protection for air compressor After air compressor stops running, it shall not be re-operated until 3 minutes later. Whenever system is out of power during operation for less than 3 minutes, air compressor shall re-operate at least after 3 minutes when power on again. 7.1.10 Control of outdoor air fan (suitable for cold and heat producing machine) cold producing operation high speed wind low speed wind 28 heat producing operation 26 high speed wind low speed wind 13 15 Wind speed switching shall only be possible after at least 45 seconds’ of operation in present operating speed. 7.1.11Over current protection When air compressor is on for more than 40 seconds, if air compressor current is higher than 15.5/12.6A (voltage of current testing orifice is 2.58V) and lasts for more than 10 seconds, outdoor air fan shall switch into low wind speed operation. When current is lower than 13.5/11A(2.22V), outdoor air fan shall then get back to high speed operation. When current is higher than 18/14.7A(3.07V) and lasts for 10 seconds, outdoor fan shall then stop operating. When operating current is lower than 16.5/12.7A(2.80V), outdoor unit shall get back to low speed operation. (wind speed switching frequency shall be higher than 30 seconds). After air compressor operates for 5 minutes, if operating current is higher than 26/21A(4.25V) and lasts for 5 second, air compressor shall then stop operating and get back to work after 3 minutes. If air compressor protection occurs 3 times within 30 minutes, air compressor shall not operate again and shall transmit error code to indoor unit. E5 shall be shown on linear controlling machine panel. Only after power is on again after being cut off, protection shall be released. 7.1.12 Pressure protection Pipe circuit pressure shall be tested after air compressor operates for more than 8 minutes. When pipe circuit pressure is too high, air compressor and outdoor air fan shall stop operating and get back to operation 3 minutes later. Pipe circuit pressure shall be retested 8 minutes after air compressor re-operates. The above procedure shall be repeated. System shall stop operating if air compressor stops operation for 3 times within 30 minutes due to over-pressure in pipe circuit and then it shall transmit error code to indoor unit. E6 shall appear on linear controlling machine panel. Only after power is on again after being cut off, protection shall be released. 7.1.13 Power cut-off memory function When power being cut-off, repaired for faults, or operating stopped for fixing occurs during operation, the system shall re-operate under previous conditions after power is on. P.S: a. Function set: press sleeping key continuously for 10 times within 5 seconds, panel beeper rings for 4 times. b. Memory items: operation mode, set wind speed, set temperature, wind swing situation, electrical heating situation, and health function situation. c. Function cancellation: press the sleeping key for 10 times using the controller and then panel beeper rings for two times. 7.1.14 Remote network monitoring and controlling function Air conditioner is connected to remote controlling detector (manufactured by Haier) for tele-communication through prefabricated orifice on main board by two-core wire, and it shall carry out orders form the computer or centralized controller through remote-control detector. Meanwhile, air conditioner shall send its present operation situation and error information to remote-control detector. The following drawing is connection of air conditioner with remote-control detector CN11 Computer board 1 2 AA+ remote-control detector connecting orifice 7.1.15 Trail run After receiving compelled cold producing signal from the board, main unit shall operate for cold making, outdoor air fan shall be high speed operating, and air compressor shall starts operating. After outdoor air fan operates in high speed for more than 5 minutes, it shall switch into cold making mode and send signal to outdoor. The system shall not carry out any protection and shall be beyond environment temperature restrictions within 5 minutes. Air compressor shall be under restrictions of 3 minutes protection. 7.2 Defrost operation Flow Chart Come to defrost Compressor ON Open outdoor fun Compressor Condition off or 55s? E-Heat off for 30s? for compressor Return OFF Operation fun motor indoor Return Turn off compressor outdoor fun OFF compressor 4-way value ON Return Compressor ON ? Turn off for 55s? Turn off 4-way value Return Clear the sign of defrosts Return Compressor ON Return B Return 7.3 Circuit layout plane in printed circuit board and parameter of main elements Circuit Layout plane of in printed circuit board Parameter chart of main elements No of sequence Name Type of elements Quantity 1 Power resistance RJ15 10K/0.5W 2 R22R23 2 Precise resistance RJJ14 20K 1 R15 CC1 102/63V 1 C8 3 Capacitance Unit Code Remarks Zibo Liu Factory, Tianjin Xinda Zibo Liu Factory, Tianjin Xinda Hongming Guangdong Fenghua Handan Hongda 4 Ceramic crystal vibrator 8MHz CSTS0800MG03 1 OSC AVX 5 Ray couple TLP521-1 GR 1 IC5 TOSHIBA 6 Ray couple TLP371 1 IC4 Provided by Haier 7 Voltage balancing block 7805 1 7805 ST Guoban TI 8 Voltage sensitive resistance 550NR-14D S14KV561 1 VR(with protection cover) Northern land of Japan Simens 9 Fuse F3.15A 250VL 1 10 Relay JQ1aP-12V 3 JK1 JK5 JK6 Japan Panasonic 11 Relay JQ1P-12V 2 JK6 Japan Panasonic Suzhou Lite 7.4 Wiring Diagrams (1) HDU-28H03/M HDU-28HA03/M(R1) HDU-28H03/M HDU-28HA03/M(R1)INDOOR WIRING REMOTE CONTROLLER FLOAT SWITCH PIPING TEMP. SENSOR FZ PUMP M FAN MOTOR M CAPACITOR Y/G CN5 CN3 CN12 CN11 CN1 CN2 REMOTE CONTROL DETECTOR CN8 3.15A/250V~ CN10 CN9 FUSE Y/G W B R 1 2 3 Y/G TRANSFORMER R: RED B: BLACK W : W HITE Y/G: YELLOW /GREEN H03/M OUTDOOR TO OUTDOOR UNIT (2) HDU-28C03/M WIRING DIAGRAM OF INDOOR UNIT PIPING FLOAT TEMP. SWITCH SENSOR CONTROL WIRE BOX PUMP M CN5 CN3 FZ CN2 CN11 FAN MOTOR CN2 M FAN MOTOR CAPACITOR CN1 REMOTE CONTROL DETECTOR CN8 3.15A/250V~ Y/G CN10 CN9 CN7 FUSE TRANS. W B R 1 2 3 Y/G TO OUTDOOR UNIT B: BLACK R: RED W: WHITE Y/G: YELLOW/GREEN WIRING DIAGRAM OF OUTDOOR UNIT PRESSURE SWITCH PIPING TEMP. THERMISTOR Y/G CN1 MAGNETIC CONTACTOR R W BL CN5 OUTDOOR PC BOARD CN2 AMBIENT TEMP. THERMISTOR R CN9 COMP. R FAN MOTOR CAPACITOR R W BL R S T POWER R W B N 1 2 CN3 CN7 AC-L/C CN8 COMMUNICATOR AC-N TERMINAL AC-L/B B AC-L/A Y/G FAN MOTOR CAPACITOR 4-WAY VALVE R Y/G 3 TRANS. TO INDOOR UNIT W: WHITE B: BLACK R: RED BL: BLUE Y/G: YELLOW/GREEN (3) HDU-42H03/M HDU-42HA03/M(R1) HDU-36HA03/M(R1) HDU-42H03/M HDU-42HA03/M(R1) HDU-36HA03/M(R1) INDOOR R: RED B: BLACK W: WHITE Y/G: YELLOW/GREEN HDU-42HA03/M(R1) HDU-36HA03/M(R1) HDU-42H03/M OUTDOOR PIPING TEMP. SENSOR AMBIENT TEMP. SENSOR CN3 TRANSFORMER OUTDOOR PCB PRESSURE SWITCH CN1 CURRENT TEST R CN8 B CN4 N CN7 R CN6 FAN MOTOR CAPACITOR FUSE S R S T 2 1 BL 3.15A/250V~ R 3 4 WAY WALVE R BL S B N T R:RED B W:WHITE MAGNETIC CONTACTOR BL:BLUE Y/G COMPRESSOR CRANKCASE HEAFER B POWER SUPPLY TO INDOOR UNIT 3N~,380V,50Hz Y/G:YELLOW/GREEN CAPACITOR R L R Y/G B B:BLACK FAN MOTOR (3) HDU-42C03/M WIRING DIAGRAM OF INDOOR UNIT PIPING TEMP. SENSOR FLOAT SWITCH CONTROL WIRE BOX FZ PUMP M CN5 CN3 CN2 CN11 CN2 FAN MOTOR M FAN MOTOR Y/G CAPACITOR REMOTE CONTROL DETECTOR CN8 3.15A/250V~ CN10 CN9 FAN MOTOR CAPACITOR CN1 CN7 FUSE M FAN MOTOR Y/G TRANS. W B 1 2 R Y/G 3 TO OUTDOOR UNIT B: BLACK R: RED W: WHITE Y/G: YELLOW/GREEN OUTDOOR WIRING DIAGRAM COMPRESSOR T R S BL FAN MOTOR R CAPACITOR CAPACITOR MAGNETIC CONTACTOR FAN MOTOR B R BL B R R B R POWER SUPPLY: S T N 3N~,380V,50Hz 1 Y/G 2 3 TO INDOOR UNIT W: WHITE R: RED BL: BLUE B: BLACK Y/G: YELLOW/GREEN F E D C B A CND C6 104 100 1 R8 10K C5 7005 3 Vout Vin IC2 600D 100 1 C17 F/50V C9 103 R5 10K OSC 10 C13 6 Q1 9014 R4 1K 12 6 2 F/16V C4 104 1 F/16V C7 104 R1 5.6K Q1 9014 R32 10K 7012 3 Vout Vin C26 12 R9 1K 2 R33 10K 12 R29 10K 1K R7 6 C27 104 4.7 R2 10K 10K R18 6 C14 103 6 12 IC7 4 6 5 8 12 R3 10K 7 LM358 DL3 F/16V 6 6 CN11 C16 104 XT DL2 A B C D DL1 DL10 1 GND 2 GND 2 CN12 12 IC1 TMP87C846 4 UREF 6 2200 3 F/35V F/50V C12 L1 101K D2 4.7 C3 D4 CN1 EX HT 6 D3 D1 C18 103 T1 4 CN9 CHECK R11 10K CN3 6 42 41 48 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 0.1 R15 20K 1 Panel signal reception UDD 2 Panel signal emission Single cold or Fan-coil 3 With or without outdoor PCB 4 Wire control or remote control 5 Switch Outdoor signal emission 6 Outdoor signal reception Model 7 Distance emission Selection 8 Compressor 9 Buzzer Distance reception 10 Low wind 11 Medium wind 12 High wind 13 Crankshaft 14 Anion Step motor 15 Temperature compensation selection Pump 16 Electric heating Dobber 17 Resistance detection TEST 18 Indoor coil pipe RESET 19 XIN Room temperature 20 XOUT Forced service 21 GND 3 RA1 6 F/275V C2 5 0.1 C1 1 R6 10K UR FUSE 3.15A/250V 3 12 8 4 CHD 18 17 16 15 14 13 12 11 2 DL4 1 2 3 4 5 6 7 8 9 6 6 6 164 C26 8 N L CN10 R27 10K R26 10K 12 18 17 16 15 14 13 12 11 10 TLP521 IC5 12 DL5 VCC 08 07 06 05 04 03 02 01 IC4 TLP371 R12 5.6K IC3 2803 R14 1K R18 330 C19 103 CN2 Q2 IC7 LM358 F/275V Q3 9014 12 CA1 R26 1K 8HY LM 5.6K R21 5 C8 102 LX L2 331K C23 104 5.6K R24 R13 10K 6 C21 104 12 7 C16 103 33K C11 103 R17 7 CN4 CN5 HF MF LF N CN8 D5 28 39 40 8 with Temperature without Temperature Compensation Compensation Wire remote control remote control With ooutdoor PCB Without ooutdoor PCB Low Single Cold High Cooling and Heating 41 47 C22 0.01 F/275 R28 FM PUMP D6 R23 10K/6.5W R22 10K/6.5W PIN JK6 JK5 JK1 JK2 JK3 R16 2.2K LED 8 N 8 F E D C B A 8.Electrical diagram (1) Indoor electrical diagram A B C D CT1 CN3 1 DB1 TM TH EX HT R7 CN2 CA1 +5 +5 C18 103 560 28 series RW 101 R7 560 FS C7 10UF/16V TEST C13 1K 840 42 series R5 1K C8 10UF/16V R6 2 2 HEAT IC5 T600D 10K R9 470UF/16V R4 5.1K +5 COOL R3 5.1K +5 D8 4148 R21 10K +5 C11 104 OSH FIU RXJG RA1 1 C6 104 3 100UF/16V C5 +5 C12 104 C9 104 OSC 8MHz C10 4.7UF/50V R8 1K 2 Vout VOLTREG +5 GND 2 XXN YNA KGNB UWYG A JF KGNB Y G CF TYI K FMAFW TQIY GAK UDU Vin 14 13 12 11 10 9 8 7 6 5 4 indicator lamp choice on defrosting VCC RESET 4 22 23 24 25 26 27 28 current test 3 C4 104 1 R10 10K C3 2200UF/35V +12 +5 VAREF DO VSS D1 D2 D4 D3 4 2 1 CS SK DI air compressor all direction valve outdoor vent pipe temperature heating of curving axe outdoor temperature +5 CN1 4PIN 15 16 17 18 19 20 compelled cool producing outdoor air fan low speed wind outdoor air fan high speed wind 21 pressure test sending end of communication receiving end of communication compelled heat producing choice on wind speed TEST 3 2 crystal vibrating crystal vibrating IC1 TMP87P808N 1 3 2 1 C2 0.1UF/275V CN4 4PIN C17 103 R20 1K 5 +5 5.6K R19 8 1 2 3 4 5 6 7 9 D5 C1 VR R17 33K 6 6 C14 22UF/250V D6 D7 C16 103 FUS2 200K R14 4007 R13 +5 C15 103 2.2K R18 +12 16 15 14 13 12 11 10 J9 R16 10k TLP371 IC4 0.1UF/275V LX IC3 R15 560 Q1 Q2 Q3 Q4 Q5 Q6 Q7 VCC TLP521-1 GND A1 A2 A3 A4 A5 A6 A7 IC2 ULN2003A R11 R12 62K/1W*3 +5 C19 103 5 N L +12 R23 10K/0.5W R22 10K/0.5W 5 25 D9 4007 7 Pipe foot JK2 JK3 JK4 JK5 7 8 Standard Single speed V C Two ranks CN6 CN7 OF Low S 2PIN 2PIN H L N High 1 2 1 2 CN9 8 A B C D (2) Outdoor electrical diagram A B C With setting ON With setting wind speed Three ranks C10 104 1 +5 C9 R2 5.1K +5 C11 103 R13 10K +5 +5 2 R3 10K +5 1 R8 1M 2 3 D 3 YCH DL1 +5 COM C DL2 B Q2 2712 1K*4 3K R22 R7 R5 R6 R4 R20 1K R21 3K OFF C14 104 R23 10K 4 8 +12 OPTION IC3 LM358 4 3 2 ON 1 R27 10K R24 3K R11 10K R10 1K C6 22P Q4 2712 R9 10K Q3 2712 R26 1k R14 1K OSC 4MHz With humidity C5 22P RT1 Humidity set 4.7UF/50V IC2 T600D ISS187 D1 R15 10k C8 4.7UF/50V 4 Choice of temperature 3 Choice of wind orientation Swing wind set With swing wind of set temperature 2 Auto-runChoice OFF Two ranks wind speed OPTION 1 Choice of wind speed A +12 DL3 C13 102 D2 ISS187 R25 68 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 4 AVCC R70AN0 R71AN1 R72AN2 R73AN3 R80AN4 P81AN5 AVSS TEST OSC1 OSC2 GND X2 X1 REST VCC D0INT0 D1INT1 D2 D3 4 5 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 IC1 HD4889 V0 V1 V2 V3 COM4 COM3 COM2 COM1 SEG32 SEG31 SEG30 SEG29 SEG28 SEG27 SEG26 SEG25 SEG24 SEG23 SEG22 SEG21 D4 D5 D6 D7 D8 D9 D10 D11 R00WU0 R01WU1 R02WU2 R03WU3 R10EVN R11EVN R12BUZ R13TOB R20TOC R21SCK R22SI R23 C4 104 7812 93C46 6543 +5 C7 104 100UF/25V C3 +5 J3 J1 C17 104 3 J4 5 J2 LCD 78M05 R17 510 SEG20 SEG19 SEG18 SEG17 R63S16 R62S15 R61S14 R60S13 R53S12 R52S11 R51S10 R50SE9 R43SE8 R42SE7 R41SE6 R40SE5 R33SE4 R32SE3 R31SE2 R30SE1 Vout 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 3 Vin 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 GND 2 6 1 C2 104 LED1 C1 +12 6 100uF/25V DL4 +5 23 24 25 26 27 28 29 30 31 32 33 34 35 36 2 5.1K R16 7 1K R19 7 +5 R28 110K SW1 SW2 SW14 SW4 SW3 SW5 SW8 SW7 SW12 SW11 SW15 SW10 SW9 SW6 SW17 DQ4 2712 BUZ R18 1K 8 wind speed mode temperature rises wind orientation temperature drops health time increases switch setting timer time decreases sleeping time o'clock replacement of filter electrical heating 8 A B C D (3) Wire remote controller electrical diagram 9.Abnormity diagnosis Once abnormity appears, you could perform fault analysis on the basis of the following chart and try to solve problems (For only cold-producing machine, faults with the mark of * do not exit). Fault code E1 E2 E3 E4 Reasons 1.Indoor temperature circuit sensor destroyed or get short 2. L1 on indoor computer board destroyed 1.Indoor vent pipe temperature sensor destroyed or short circuit 2.L1 on indoor computer board destroyed 1.Outdoor temperature circuit sensor destroyed or get short 2. L1 on outdoor computer board destroyed 1.Outdoor vent pipe temperature sensor destroyed or short circuit 2.L1 on outdoor computer board destroyed Solution Remarks Change indoor temperature circuit sensor or indoor computer board Change indoor vent pipe temperature sensor or indoor computer board * Change outdoor vent pipe temperature sensor or outdoor * computer board E5 1.Air compressor current exceeds protection limit 2.Current sensor mutual sensor on outer computer destroyed E6 1.Pressure switch of outer Power on again after being cut unit breaks * off 2.Insert piece of pressure switch not properly inserted E8 Communication failure between panel and indoor Check communication circuit unit E9 Failure in communication between indoor unit and Check communication circuit outdoor unit 1.Power on again after being cut off * 2.Change outdoor computer board * Relay JK2 on outdoor board has output Relay JK2 on outdoor board has no output Leg 14 of 2003 on outdoor board has no output Relay JK3 on outdoor board has output Relay JK3 on outdoor board has no output Communication indicator of indoor board does not flash Leg 13 of 2003 on outdoor board has no output Abnormal power supply of outdoor board Obstruction in signal S between indoor and outdoor unit Result of examination pipe pressure is normal Two pins of CN2 on outdoor board are both low voltage Alarm displayed while temperature condition under the normal wlrk in cool mode Compressor does not operation output when in heat 4-way valve has no board communication indoor and outdoor The trouble of the Symptom Change a new fuse Fuse of outdoor board is damaged Pressure testing circuit is in trouble Socket CN7 on outdoor board and connection wire are not linked well Socket CN2 on outdoor board and connection wire are not linked well Relay JK2 on outdoor board is damaged 2003 is damaged Temp. of indoor coil pipe is too low, freeze-proof protection Return it to the manufacturer for service Link the connection wire well Link the connection wire well Change a new relay JK2 Change a new 2003 After the temp.of the indoor coil pipe increasing to 8 the machine automatically start Socket CN6 on outdoor board and Link the connection wire well connection wire are not limked well Safety unit is protecting the machine for After 3 minute the machine automatically 3 minute. start Change a new relay JK3 Change a new 2003 2003 is damaged Relay JK3 on outdoor board is damaged Return it to the manufacturer for service Return it to the manufacturer for service Communication circuit is in trouble Power supply circuit of outdoor board is in trouble Plug in the transformer Plug in the power line Power line is not linked well Transformer is not linked well Insert the linking assemblies Measures Linking assemblies are not ready Possible reason Temp. of indoor coil pipe is too low, freeze-proof protection Leg 15 or 16 of 2003 on outdoor board Relay on outdoor board has output Relay on outdoor board has output Change new relays Change a new 2003 After the temp. of the indoor coil pipe increasing to 8 the machine automatically start. Socket CN8 on outdor board and connection Link the connection wire well. wire are not linked well Change new relays Change a new 2003 After the temp. of the indoor coil pipe Temp. of indoor coil pipe is too high,overheat decreasing to 48 the machine protection automatically start. Socket CN9 on outdoor board and connection Link the connection wire well. wire are not linked well 2003 is damaged has no output Relay JK1 or JK5 on outdoor board has Relay JK1 or JK5 on outdoor board is damaged no output Leg 15 or 16 of 2003 on outdoor board Change a new relay JK2 Change a new 2003 Socket CN7 on outdoor board and connection Link the connection wire well. wire are not linked well Relay JK2 on outdoor board has no output Relay JK2 on outdoor board is damaged Relay JK2 on outdoor board has output After 3 minute the machine automatically start Measures Temp. of indoor coil pipe is too high,overheat After the temp. of the indoor coil pipe decreasing to 48 the machine protection automatically start. Safety unit is protecting the machine for 3 minute. Possible reason Leg 14 of 2003 on outdoor board has no 2003 is damaged output Result of examination 2003 is damaged has no output while outdoo rfan does Relay JK1 or JK5 on outdoor board has Relay JK1 or JK5 on outdoor board is not work. damaged no output compressor works In heat mode, not work. while outdoor fan does compressor works In cool mode, temperature condition. under the normal work in heat mode Compressor does not Symptom speed Change a new float Measures Relay JK6 is damaged CN5 on indoor board has no output 2803 is damaged Link wire of float feedback signal is obstructed Relay JK1 on indoor board has no output Relay JK1 is damaged Change a new relay JK1 Change a new 2803 Change a new relay JK2 Relay JK2 is damaged. Relay JK2 on indoor board has no output Change a new relay JK1 Change a new 2803 Leg 17 of 2803 on indoor board has no output 2803 is damaged Terminal COM of relay JK1 on indoor board Relay JK1 is damaged. has no voltage Change a new relay JK1 Relay JK1 on indoor board has no output Relay JK1 is damaged. Change a new 2803 Change a new relay JK2 2803 is damaged Terminal COM of relay JK2 on indoor board Relay JK2 is damaged. has no voltage 2803 on indoor board has no output Link CN8 well Change a new 2803 Change a new link wire CN11 on indoor board is not linked well Link CN11 well Outputs of relay JK1,JK2 and JK3 are normal CN8 on indoor board is not linked well 2803 on indoor board has no output Change a new 2803 2803 is damaged Leg 12 of 2803 has no output Change a new relay JK6 Change a new indoor board CN11 on indoor board is not linked well Link CN11 well Float itself is damaged Possible reason Main chip of indoor board is damaged No signal of float rising Result of examination Indoor fan has no high Leg 16 of 2803 on indoor board has no output 2803 is damaged speed Indoor fan has no mid speed Indoor fan has no low work Indoor fan does not is normal Alarm when water level when water is full. not discharge water Drainage pump does Symptom Change a new computer board Change a new fuse Link the transformer well or change a new one Parts of filter circuit are damaged Fuse is damaged Transtormer is not linked well or it is damaged Reset chip T600D is damaged Properly loosen installation bolts of four circuit boards Change a new buzzer Joints of connection line are not linked well Link the joints well Display panel is improperly installed Has square wave signal in both ends of buzzer Buzzer is damaged Change a new computer board Change a new rest chip T600D Connection parts between front controlling Link the connection parts well board and indoor board is not linked well Filter capacitor C2,C3 on power supply of Change a new capacitor display board is damaged 7805 and its input output filter capacitor are damaged Change a new computer board Short-circuit of other circuits Power supply part of indoor board is damaged Change a new computer board Link power line well Measures Power line is not linked well Possible reason Has no square wave signal in both ends of Main chip is damaged buzzer Reset voltage is low +5V output is abnormal board has no voltage Power supply input of front controlling Output of 7805 is abnormal The second side of transformer has no output No voltage after passing fuse Power supply input of circuit board has no voltage Result of examination Front board and main Front board and main board communication Connection line is malfunction Change new connection line board communication line is obstructed. malfunction displays Socket CN2 on indoor board is not linked well Link CN2 well E7 Four triode in the communication circuit may Change a new computer board be damaged One or two button is blocked when pressing button Buzzer is not sounded switch on has no response when Front controlling board switch on No response when Symptom 10. System flow chart (1) Usage of the cooling medium It adopts R22 and R407C as cooling medium. R22 and R407C are safe cooling medium Compound manometer which do no harm for human and are non-combustible. But if the conditioner is installed in enclosed room, be sure to prevent the cooling medium from leaking over the critical density. The critical density of R22 is 0.3kg/m 3. A B (2) Vacuum pumping of the system Discharge the air inside the outdoor unit and cooling medium vacuum pump pipeline by vacuum pumping. Details as per the figure: 1) Fasten all of the jointer nut of the pipeline of the indoor and outdoor units to make sure they are not leaking. 2) Under the condition that the maintenance valve (two sides of liquid and gas) of the outdoor unit is completely closed, pump vacuum through the injection entrance of the maintenance valve. 3) After vacuum pumping ,loosen the nut used in valve lever, then fasten the nut (used in valve lever and injection entrance) under the condition that the maintenance valve (both two sides of liquid and gas) is completely open. HDU-42H(C)03/M HDU-42HA03/M(R1) HDU-36HA03/M(R1): A: three-way valve steam pipeline 19.05mm B: two-way valve liquor pipeline 9.52mm HDU-28H(C)03/M HDU-28HA03/M(R1): A: three-way valve steam pipeline 15.88mm B: three-way valve liquor pipeline 9.52mm (3) Pipeline system chart Piping Systematic Diagram for Cooling/Heating Type Air Conditioner Indoor Unit Stop Valve Cooling Operation Heating Operation Outdoor Unit Filter One-way Valve Capillary Tube Reversing Valve Heat Exchanger Heat Exchanger Quieter Compressor Stop Valve (4)Type and major features of the compressor: HDU-42H(C)03/M : The compressor adopts piston type product, with strong power and smooth operation But it is incomparable with the swirl-type compressor on noise and efficienvy. HDU-28H(C)03/M: The compressor adopts swirl-type product to avoid leakage owing to abrasion.The cooling output is constant.It has very strong adaptability under critical work condition. It has low work noise, high-efficiency and energy-saving feature. It reduces the moving parts to control the probability of breakdown. 11.Installation and maintenance (1) Installation tools 1 Cross screwdriver 2 Metal saw 3 70mm drill 4 Spanner(17,27mm diameter) 5 Spanner(14,17,19,27mm diameter) 6 Pipe cutter 7 Pipe expander 8 Knife 9 Pliers 10 Leak detector or soap liquor 11 Measuring tape 12 Scraper 13 Refrigeration oil 14 Vacuum pump 15 Flat screwdriver (2) Standard accessories Remarks 1 Wire remote controller 2 Small clip 3 Big clip Shape, name 4 Heat insulator 5 6 Noncohesive tape Screw 5X25 Quantity 1 6 2 2 1 4 Remarks 7 8 9 10 11 12 Steel nail Sealing pad Rubber gasket Washer 4 8 Shape, name Quantity 12 4 (3)Installation sketch of indoor/outdoor unit Cooling oil 1 Plastic clamp 6 a. HDU-42HA03 Installation sketch of indoor unit fgthrtyheju a. HDU-42HA03 HDU-42HA03/M(R1) HDU-36HA03/M(R1) Installation sketch of indoor unit 70 Planform 75 >1000 545 690 750 >100 57 1406 1600 1660 Obstruction b.HDU-28HA03 HDU-28HA03/M(R1) Installation sketch of indoor unit 137 30 >100 >50 30 70 Planform 75 >1000 545 690 750 >100 57 970 1164 1224 Obstruction c. HDU-42HA03 HDU-42HA03/M(R1) HDU-36HA03/M(R1) >1000 >1000 >100 >100 >150 >100 >150 >600 >600 4) Installation procedures and points of attention: a. Preparation before installation: (1) See to Figure 4 for the position relationship between the ceiling opening and the unit and the suspension screw bolt. (2) If there's existing ceiling, make the opening for installation on the ceiling. Attention: After installation, be sure to strengthen the ceiling frame to keep the ceiling even and avoid vibration. b. Install the indoor unit (1) Adjust the unit to proper installation position. (2) Check if the unit is horizontal. Check the four corner of the unit in turn with plastic hose filled with water or horizontal detector. (3) Remove the gasket locating plate used to prevent the gasket from dropping. Fasten the nut. 30 d. HDU-28HA03 HDU-28HA03/M(R1) Installation sketch of outdoor unit Installation sketch of outdoor unit >100 137 30 >100 >50 c. Cooling medium fitting pipe (1) The size of the fitting pipe shall accord with the requirement of the model: 28000Btu/h unit:(liquid) 9.52 (gas) 15.88 42000Btu/h unit:(liquid) 9.52 (gas) 19.05 (2) Material requirement for the fitting pipe: TP2M or T2M() (3) Thermal insulation layer outside the fitting pipe: adopt XPE materials (4) In installation the conical nut shall be smeared with cooling oil both inside and outside. (5) To add extra fitting pipe and make welding point at middle part, be sure to protect with nitrogen filling, and check if the connection pipe is leaking gas. (6) Make thermal insulation and sealing at the jointer part. Otherwise it will influence the cooling effect and produce condensation. (7) Keep the copper pipe dry and clean. d. Install the drain pipe (1) The diameter of the drain pipe shall be larger or equal to the diameter of the connection pipe ( size of the connection pipe: 18mm; outside diameter: 26mm) (2) The drain pipe shall be short. The drop slope shall be at lease 1/100 to avoid gas-bag. Reduce elbow as far as possible. (3) To avoid bending of the drain pipe, keep 1-1.5m distance between hangers. (4) Make thermal insulation and sealing for the indoor drain pipe. Otherwise it may produce water drops. (5) The drain pipe shall adopt hard PVC pipe as materials. e. Installation circuit 5. Check after installation: a. If the indoor unit is installed reliably b. If the gas leakage test is performed c. If the thermal insulation of the unit is complete d. If the drainage is smooth e. If the voltage of the power supply is in accordance with the nameplate of the product f. If the wiring and pipeline are installed properly g. If the unit id earthed safely h. If the wire model is in accordance with the stipulation i. If there are obstacles at the air outlet and inlet of the indoor /outdoor unit j. If the length of the cooling medium pipe and the filling amount of the cooling medium are recorded 12. Disassembly Instructions Indoor units Operation Procedure Appearance of cassette type indoor unit. Remove the inlet grill Remove the protect panel Remove the drain pan Photos Disassembly Instructions Indoor units Operation Procedure Remove the evaporator Photos Sincere Forever Haier Group Tel :86-532-8938396 Web site : http://www.haier.com