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2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Illustrated Parts List Gasoline and Electric Vehicles Manual Number 103472609 Edition Code 0508E1010D USING THE ILLUSTRATED PARTS LIST ý WARNING • This manual is to be used only for identification and ordering of service parts. Be sure to read and use the maintenance and service manual before attempting any vehicle repairs. This manual covers all Turf/Carryall 2, 252, 2 Plus and XRT 900 vehicles built during the 2009-2011 model years. The manual is divided into sections. Note that there are two or three flags on the outside edge of each page. The first flag contains the section number of which that page is a part. The other flag (or flags) contains the letter G or E, signifying that the page pertains to the electric or gasoline vehicles only. Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek. The Table of Contents lists section numbers, and under them, the individual page titles and numbers to be found in that section. The index can be used to find specific parts and assemblies. The index is divided into numerical and alphabetical listings with the page numbers in italic text. There is a two-page spread for each individual page title in the Table of Contents. On the left-hand page is an illustration showing the parts in their relative positions; the parts are each tagged with an item number in a balloon. The right-hand page is the parts list page, and gives the page title at the top, then the item numbers (corresponding to the numbers on the illustration), part descriptions, and quantity of parts used. Note that a part description may be indented. This indention corresponds to a parts assembly level indicated by the numbers 1, 2, 3, and 4 at the top left corner of the parts description area of the parts list page. A part that is indented to level 2 is a component of the level 1 part (assembly) that it is listed under. A level 3 part is a component of the level 2 part that it is listed under, and a level 4 part is a component of the level 3 part preceding it. In each case, the part quantity given for a level 2, 3, or 4 part is the quantity used per next higher level assembly of which it is a component. A part that is not indented is a level 1 part. This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread. HOW TO ORDER PARTS Replacement parts and accessories can be obtained from our network of authorized dealers and distributors. You can obtain the name and phone number of your closest authorized Club Car dealer or distributor by visiting our web site at www.clubcar.com and clicking on the “Distributor Search” link or by calling our toll-free Service Parts and Technical Assistance hotline at (800) 872-2246 or (706) 863-3000, extension 3887. P. O. Box 204658 Augusta, Georgia 30917-4658 USA Telephone 706-863-3000 Service Parts Fax 706-855-7413 www.clubcar.com NOTE: This illustrated parts list represents the most current information at the time of publication. Club Car, LLC. is continually working to further improve its vehicles and other products. These improvements may affect the parts used to service the vehicle. Any modification and/or significant change in specifications will be forwarded to all Club Car and Carryall distributors/dealers and will, when applicable, appear in future editions of this illustrated parts list. Club Car, LLC. reserves the right to change specifications and designs at any time without notice and without the obligation of making changes to units previously sold. Copyright © 2010 Club Car, LLC. Club Car and ArmorFlex are registered trademarks of Club Car, LLC. This manual effective October 1, 2010. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List CONTENTS SECTION 1 – BODY AND TRIM Front Body and Trim – Turf/Carryall 2 and Carryall 2 Plus ............................................................................................... 1-3 Front Body and Trim – Turf/Carryall 252 and XRT 900 ...................................................................................................... 1-5 Dash Pockets and Floormat ........................................................................................................................................................ 1-7 Beverage Holder ............................................................................................................................................................................. 1-9 Seat Bottom ...................................................................................................................................................................................... 1-11 Seat Back Assembly ....................................................................................................................................................................... 1-13 Hip Restraints and Seat Back Mounting ................................................................................................................................. 1-15 Tilt Bed, Hinge, and Latch – Turf/Carryall 2, 252, 2 XRT, and Carryall 2 Plus ............................................................. 1-17 Latch Plate ........................................................................................................................................................................................ 1-19 Prop Rod ............................................................................................................................................................................................ 1-21 Cargo Box (Aluminum) ................................................................................................................................................................. 1-23 Cargo Box Mounting ..................................................................................................................................................................... 1-25 Cargo Box (Steel) ............................................................................................................................................................................ 1-27 Trailer Hitch ...................................................................................................................................................................................... 1-29 Receiver Hitch – XRT 900 ............................................................................................................................................................. 1-31 Rear Body Trim – Turf/Carryall 2, and Carryall 2 Plus ........................................................................................................ 1-33 Rear Body Trim – Turf/Carryall 252 and XRT 900 ................................................................................................................ 1-35 SECTION 2 – WHEELS AND TIRES Wheels and Tires – Turf/Carryall 2 ............................................................................................................................................ 2-3 Wheels and Tires, Off-Road Tread – Turf/Carryall 252 and XRT 900 ............................................................................ 2-5 Wheels and Tires, Turf Tread – Turf/Carryall 252 and XRT 900 ...................................................................................... 2-7 SECTION 3 – DECALS Decals – Turf/Carryall 2 IQ Plus Vehicles ................................................................................................................................ 3-3 Decals – Turf/Carryall 2 IQ Plus Vehicles, Continued ......................................................................................................... 3-5 Decals – Turf/Carryall 252 and XRT 900 IQ Plus Vehicles ................................................................................................. 3-7 Decals – Turf/Carryall 252 and XRT 900 IQ Plus Vehicles, Continued .......................................................................... 3-9 Decals – Turf/Carryall 2 Gasoline Vehicles ............................................................................................................................ 3-11 Decals – Turf/Carryall 2 Gasoline Vehicles, Continued ..................................................................................................... 3-13 Decals – Carryall 2 Plus Gasoline Vehicles ............................................................................................................................. 3-15 Decals – Carryall 2 Plus Gasoline Vehicles, Continued ..................................................................................................... 3-17 Decals – Turf/Carryall 252 Gasoline Vehicles ....................................................................................................................... 3-19 Decals – Turf/Carryall 252 Gasoline Vehicles, Continued ................................................................................................ 3-21 Decals – XRT 900 Gasoline Vehicles ......................................................................................................................................... 3-23 Decals – XRT 900 Gasoline Vehicles, Continued ................................................................................................................. 3-25 Decals, Logo – Turf/Carryall 2, and Carryall 2 Plus ............................................................................................................. 3-27 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 1 CONTENTS Decals, Logo – Turf/Carryall 252 ................................................................................................................................................ 3-29 Decals, Logo – XRT 900 ................................................................................................................................................................. 3-31 SECTION 4 – BRAKES, PEDAL, AND CABLE ASSEMBLIES Rear Brake Assembly, Self-Adjusting – Vehicle with 2-Wheel Brakes .......................................................................... 4-3 Rear Brake Assembly, Manually-Adjusted – Vehicles with 4-Wheel Brakes ............................................................... 4-5 Brake Pedal Assembly – Vehicles with Two-Wheel Brakes .............................................................................................. 4-7 Brake Pedal Assembly – IQ Plus Vehicles ............................................................................................................................... 4-9 Front Brake Assembly – Vehicles with Four-Wheel Brakes .............................................................................................. 4-11 Front Brake Cables and Equalizer – Vehicles with Four-Wheel Brakes ........................................................................ 4-13 Front Brake Cable Clips and Hardware – Vehicles with Front-Wheel Brakes ............................................................ 4-15 Rear Brake Cables and Equalizer – IQ Plus Electric Vehicles ............................................................................................ 4-17 Brake Cables and Equalizer – Turf/Carryall 2 Vehicles with Two-Wheel Brakes ....................................................... 4-19 Accelerator Pedal Assembly – Electric Vehicles ................................................................................................................... 4-21 Accelerator Rod ............................................................................................................................................................................... 4-23 SECTION 5 – STEERING, FRONT AND REAR SUSPENSION Steering Column – All Vehicles Except Turf/Carryall 252 and XRT 900 ....................................................................... 5-3 Steering Column – Turf/Carryall 2 XRT and Turf/Carryall 252 Vehicles ....................................................................... 5-5 Steering Wheel – Turf Vehicles .................................................................................................................................................. 5-7 Steering Wheel – Carryall and XRT Vehicles .......................................................................................................................... 5-9 Steering Gear Assembly ............................................................................................................................................................... 5-11 Front Frame Plates – Turf/Carryall 252 and XRT 900 .......................................................................................................... 5-13 Front Suspension, Upper – Vehicles with Two-Wheel Brakes ........................................................................................ 5-15 Front Suspension, Lower – Vehicles with Two-Wheel Brakes ......................................................................................... 5-17 Front Suspension, Upper – Turf/Carryall 252 and XRT 900 .............................................................................................. 5-19 Front Suspension, Lower – Turf/Carryall 252 and XRT 900 .............................................................................................. 5-21 Front Suspension, Upper – Turf/Carryall 2 and 2 Plus with Four-Wheel Brakes ...................................................... 5-23 Front Suspension, Lower – Turf/Carryall 2 and 2 Plus with Four-Wheel Brakes ....................................................... 5-25 Front Spindles and Hubs – Vehicles with Two-Wheel Brakes ......................................................................................... 5-27 Front Spindles and Hubs – Vehicles with Four-Wheel Brakes ........................................................................................ 5-29 Steering Gear Assembly ............................................................................................................................................................... 5-31 Rear Suspension – Gasoline Turf/Carryall 2 and Carryall 2 Plus ..................................................................................... 5-33 Rear Suspension – Gasoline Turf/Carryall 252 and XRT 900 ............................................................................................ 5-35 Rear Suspension – Turf/Carryall 2 IQ Plus Vehicles ............................................................................................................. 5-37 Rear Suspension – Turf/Carryall 252 and XRT 900 IQ Plus Vehicles .............................................................................. 5-39 Stabilizer Bar – Turf/Carryall 2 and Carryall 2 Plus Gasoline Vehicles .......................................................................... 5-41 Stabilizer Bar – Gasoline Turf/Carryall 252 and XRT 900 ................................................................................................... 5-43 Page 2 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List CONTENTS SECTION 6 – ELECTRICAL SYSTEM – GASOLINE VEHICLE Wiring – Turf/Carryall 2 and 252 ............................................................................................................................................... 6-5 Wiring – Carryall 2 Plus ................................................................................................................................................................. 6-9 Wiring – XRT 900 ............................................................................................................................................................................ 6-13 Headlight and Horn Electrical Components ........................................................................................................................ 6-15 Headlights ......................................................................................................................................................................................... 6-17 Electrical Component Box – Turf/Carryall 2, and 252 ........................................................................................................ 6-19 Electrical Component Box – XRT 900 ...................................................................................................................................... 6-21 Electrical Component Box – Carryall 2 Plus .......................................................................................................................... 6-23 Instrument Panel and Electrical Components – XRT 900 and Carryall 2 Plus .......................................................... 6-25 Instrument panel and Electrical Components – Turf/Carryall 2 and 252 ................................................................... 6-27 Horn and Brake Switches ............................................................................................................................................................. 6-29 Starter/Generator Assembly ....................................................................................................................................................... 6-31 FE350 Starter/Generator Mounting ......................................................................................................................................... 6-33 Battery ................................................................................................................................................................................................ 6-35 Operation and Maintenance Switch ....................................................................................................................................... 6-37 SECTION 7 – FE350 ENGINE – S27 FE350 Engine – Oil Circulation .................................................................................................................................................. 7-3 FE350 Engine without ACR (Automatic Compression Release) – Shrouds and Brackets ..................................... 7-5 AS26 FE350 Engine – Ignition Components and Flywheel ............................................................................................. 7-7 AS26 FE350 Engine – Cylinder Head ....................................................................................................................................... 7-9 AS26 FE350 Engine – Crankcase and Crankshaft Oil Sensor ........................................................................................ 7-11 AS26 FE350 Engine – Crankcase and Crankshaft ................................................................................................................ 7-13 FE350 Engine Mounting – Turf/Carryall 2 and Carryall 2 Plus ........................................................................................ 7-15 SECTION 8 – FE350 ENGINE WITH ACR (CARRYALL 2 PLUS) FE350 Engine with ACR (Automatic Compression Release) – Shrouds and Brackets ........................................... 8-3 AS11 FE350 Engine – Ignition Components and Flywheel ............................................................................................. 8-5 FE350 Engine – Oil Circulation .................................................................................................................................................. 8-7 AS11 FE350 Engine – Cylinder Head ....................................................................................................................................... 8-9 FE350 Engine with ACR – Crankcase, Camshaft, and Oil Sensor ................................................................................... 8-11 AS11 FE350 Engine – Crankcase and Crankshaft ................................................................................................................ 8-13 Engine Mounting – Turf/Carryall 252 and XRT 900 ............................................................................................................ 8-15 FE350 Engine Mounting – Turf/Carryall 2 and Carryall 2 Plus ........................................................................................ 8-17 SECTION 9 – FE350 ENGINE WITHOUT ACR (TURF/CA 2, 252 AND XRT 900) AS11 FE350 Engine without ACR (Automatic Compression Release) – Shrouds and Brackets ......................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 9-3 Page 3 CONTENTS AS11 FE350 Engine – Ignition Components and Flywheel ............................................................................................. 9-5 FE350 Engine – Oil Circulation ................................................................................................................................................... 9-7 AS11 FE350 Engine – Cylinder Head ........................................................................................................................................ 9-9 AS11 FE350 Engine without ACR – Crankcase, Camshaft, and Oil Sensor ................................................................. 9-11 AS11 FE350 Engine – Crankcase and Crankshaft ................................................................................................................ 9-13 Engine Mounting – Turf/Carryall 252 and XRT 900 ............................................................................................................ 9-15 FE350 Engine Mounting – Turf/Carryall 2 and Carryall 2 Plus ........................................................................................ 9-17 SECTION 10 – EXHAUST SYSTEM Exhaust System – FE350 Engine ................................................................................................................................................ 10-3 SECTION 11 – FUEL, INTAKE, AND GOVERNOR SYSTEMS Splash Guard ..................................................................................................................................................................................... 11-3 Fuel Tank (Non-Clifornia) with Sending Unit ........................................................................................................................ 11-5 Fuel System ....................................................................................................................................................................................... 11-7 Carburetor Assembly – FE350 .................................................................................................................................................... 11-9 Carburetor Installation – FE350 ................................................................................................................................................. 11-11 Governor and Accelerator Cables ............................................................................................................................................. 11-13 Air Box and Intake Hose ................................................................................................................................................................ 11-15 Intake System ................................................................................................................................................................................... 11-17 Fuel System ....................................................................................................................................................................................... 11-19 Fuel Tank (California) with Sending Unit ................................................................................................................................ 11-21 Carburetor Assembly – FE350 S26 ............................................................................................................................................ 11-23 Carburetor Installation – FE350 S27 ......................................................................................................................................... 11-25 SECTION 12 – TORQUE CONVERTER Drive Clutch – Turf/Carryall 2, and 252 ................................................................................................................................... 12-3 Drive Clutch – XRT 900 .................................................................................................................................................................. 12-5 Drive Clutch – Carryall 2 Plus ...................................................................................................................................................... 12-7 Drive Belt – FE350 ........................................................................................................................................................................... 12-9 Driven Clutch – Turf/Carryall 2, 252 ......................................................................................................................................... 12-11 Driven Clutch – Carryall 2 Plus, and XRT 900 ........................................................................................................................ 12-13 SECTION 13 – UNITIZED TRANSAXLE Unitized Transaxle – Gear Cases and Brackets ..................................................................................................................... 13-3 Transaxle – Transmission and Gear Reduction .................................................................................................................... 13-5 Transaxle – Differential and Axles ............................................................................................................................................. 13-7 Forward/Reverse Shifter ............................................................................................................................................................... 13-9 Page 4 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List CONTENTS Forward/Reverse Shifter Cable .................................................................................................................................................. 13-13 SECTION 14 – ELECTRICAL SYSTEM – ELECTRIC VEHICLES Headlight and Horn Electrical Components ........................................................................................................................ 14-3 Wiring – Turf/Carryall 2 ................................................................................................................................................................ 14-7 Headlights ......................................................................................................................................................................................... 14-9 Instrument Panel with Electrical Components – Turf/Carryall 252, and XRT 900 ................................................... 14-11 Horn and Brake Switches ............................................................................................................................................................. 14-13 Motor Controller Output Regulator (MCOR) ........................................................................................................................ 14-15 Instrument Panel and Electrical Components – Turf/Carryall 2 .................................................................................... 14-17 Battery Charger Receptacle ........................................................................................................................................................ 14-19 Electrical Installation ..................................................................................................................................................................... 14-23 Tow/Run Switch .............................................................................................................................................................................. 14-25 Electrical Components ................................................................................................................................................................. 14-29 Hour Meter – Turf 2, 252, Carryall 252, XRT 900 .................................................................................................................. 14-31 Batteries, T-105 ................................................................................................................................................................................ 14-33 Batteries, T-145 ................................................................................................................................................................................ 14-35 SECTION 15 – ELECTRIC MOTOR Motor (Model DA5-4006) ............................................................................................................................................................ 15-3 SECTION 16 – TRANSAXLE – ELECTRIC VEHICLES Transaxle ........................................................................................................................................................................................... 16-3 SECTION 17 – BATTERY CHARGER IQ Plus Domestic Battery Charger (Model 25730) .............................................................................................................. 17-3 IQ Plus Onboard Battery Charger (Model 25260) ............................................................................................................... 17-5 Onboard Charger (Model 25260) and Reel Mounting ...................................................................................................... 17-7 Onboard Charger (Model 25260) and Reel Mounting – IQ Plus Turf/Carryall 2, Continued ............................... 17-11 IQ Plus Battery Charger (Model 25880), Export and European ...................................................................................... 17-13 IQ Plus Onboard Battery Charger (Model 25660), Export ................................................................................................ 17-15 Onboard Charger (Model 25660) and Reel Mounting ...................................................................................................... 17-17 Onboard Charger (Model 25660) and Reel Mounting – IQ Plus Turf/Carryall 2, Continued ............................... 17-21 SECTION 18 – MAINTENANCE AND SERVICE TOOLS Maintenance and Service Tools ................................................................................................................................................ 18-3 Maintenance and Service Tools, Continued ......................................................................................................................... 18-5 Maintenance and Service Tools, Continued ......................................................................................................................... 18-7 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 5 CONTENTS Maintenance and Service Tools, Continued ......................................................................................................................... 18-9 Maintenance and Service Tools, Continued ......................................................................................................................... 18-11 SECTION i – INDEX Page 6 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List BODY AND TRIM 1 G E D 1 G 2 E 7 - 25 38 1 D 40 3 37 39 28 4 5 6 27 26 29 30 32 35 36 36 33 31 Page 1-2 34 000249-003 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FRONT BODY AND TRIM – TURF/ CARRYALL 2 AND CARRYALL 2 PLUS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1010434 1010435 1011014 1011017 1011394 1015075 101692501 101692502 101692506 101692509 101692510 101692511 101692512 101692513 101692514 101692515 101693901 101693902 101693906 101693909 101693910 101693911 101693912 101693913 N/A 1017080 1016868 1016967 7251 7473 101734802 1010435 1010546 1015405 N/A 7473 101870401 1241 7251 7473 Barrel - Plastic .............................................................................................................................................. Bolt, Carriage, 5/16-18 X 1.00 ................................................................................................................ Trim, Cowl ..................................................................................................................................................... Screw, #8-32 X 0.375 ................................................................................................................................. T-Nut Package (Set of 4) .......................................................................................................................... Washer, 5/16 Flat Type A ......................................................................................................................... Cowl, TPO, Beige ........................................................................................................................................ Cowl, TPO, White ........................................................................................................................................ Cowl, TPO, Red ............................................................................................................................................ Cowl, TPO, Pacific Blue (Royal Blue) .................................................................................................... Cowl, TPO, Dark Green ............................................................................................................................. Cowl, TPO, Black ......................................................................................................................................... Cowl, TPO, Classic Blue (Navy) .............................................................................................................. Cowl, TPO, Burgundy ................................................................................................................................ Cowl, TPO, Dark Gray ................................................................................................................................ Cowl, TPO, Safety Yellow ......................................................................................................................... Cowl with Headlight Opening, TPO, Beige ....................................................................................... Cowl with Headlight Opening, TPO, White ...................................................................................... Cowl with Headlight Opening, TPO, Red .......................................................................................... Cowl with Headlight Opening, TPO, Dark Green ........................................................................... Cowl with Headlight Opening, TPO, Black ....................................................................................... Cowl with Headlight Opening, TPO, Classic Blue (Navy) ............................................................. Cowl with Headlight Opening, TPO, Burgundy .............................................................................. Cowl with Headlight Opening, TPO, Dark Gray .............................................................................. Cowl with Headlight Opening, TPO, Safety Yellow ....................................................................... Kit, Front Bumper (includes items 27 through 30) ......................................................................... Front Bumper ......................................................................................................................................... Blind Rivet, Push Type ......................................................................................................................... Screw, 5/16-18 x 1.0 Truss-Head ..................................................................................................... Locknut, 5/16-18 Nylon Insert ......................................................................................................... Kit, Heavy-Duty Bumper (includes items 32 through 36) ............................................................ Bolt, Carriage, 5/16-18 X 1.00 ........................................................................................................... Spacer ....................................................................................................................................................... Bolt, Carriage, 5/16-18 X 2.0 ............................................................................................................. Weldment, Heavy Duty Bumper ................................................................................................... Locknut, 5/16-18 Nylon Insert ......................................................................................................... Fender Extrusion ........................................................................................................................................ Washer, 5/16 Type A Flat ......................................................................................................................... Screw, 5/16-18 x 1.0 Truss-Head ........................................................................................................... Locknut, 5/16-18 Nylon Insert ............................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 12 2 1 6 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 2 2 1 4 2 2 2 2 Page 1-3 1 G E D 1 G 11 - 20 3 2 27 E 4 27 1 28 8 29 D 29 31 7 5 6 9 10 29 26 8 30 29 27 4 23 24 25 22 21 000249-004 Page 1-4 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FRONT BODY AND TRIM – TURF/CARRYALL 252 AND XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1010434 1010435 1010934 1011014 1011017 1011394 1011578 101503202 1015075 1015608 101693901 101693902 101693906 101693908 101693909 101693910 101693911 101693912 101693913 N/A 1017080 1016868 1016967 7251 7473 102004301 1241 7251 7473 8935 AM10808 Barrel - Plastic .............................................................................................................................................. Bolt, Carriage, 5/16-18 X 1.00 ................................................................................................................ Screw, 5/16-18 X 1.00 Hex Cap .............................................................................................................. Trim, Cowl ..................................................................................................................................................... Screw, #8-32 X 0.375 ................................................................................................................................. T-Nut Package (Set of 4) .......................................................................................................................... Washer, 5/16 Type B Flat .......................................................................................................................... Floormat ........................................................................................................................................................ Washer, 5/16 Flat Type A ......................................................................................................................... Tube Spacer, Hydraulic Cylinder ........................................................................................................... Cowl with Headlight Opening, TPO, Beige ....................................................................................... Cowl with Headlight Opening, TPO, White ...................................................................................... Cowl with Headlight Opening, TPO, Red .......................................................................................... Cowl with Headlight Opening, TPO, Pacific Blue (Royal Blue) ................................................... Cowl with Headlight Opening, TPO, Dark Green ........................................................................... Cowl with Headlight Opening, TPO, Black ....................................................................................... Cowl with Headlight Opening, TPO, Classic Blue (Navy) ............................................................. Cowl with Headlight Opening, TPO, Burgundy .............................................................................. Cowl with Headlight Opening, TPO, Dark Gray .............................................................................. Cowl with Headlight Opening, TPO, Safety Yellow ....................................................................... Kit, Front Bumper (includes items 22 through 25) ......................................................................... Front Bumper ......................................................................................................................................... Blind Rivet, Push Type ......................................................................................................................... Screw, 5/16-18 x 1.0 Truss-Head ..................................................................................................... Locknut, 5/16-18 Nylon Insert ......................................................................................................... Brush Guard ................................................................................................................................................. Washer, 5/16 Type A Flat ......................................................................................................................... Screw, 5/16-18 x 1.0 Truss-Head ........................................................................................................... Locknut, 5/16-18 Nylon Insert ............................................................................................................... Screw, 5/16-18 X 2.25 Hex-Head Cap .................................................................................................. Front Fender Extrusion - Lynx ............................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 12 2 4 1 6 1 4 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 6 2 8 2 2 Page 1-5 1 G E D 1 G E D 2 1 4 3 000252-002 Page 1-6 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DASH POCKETS AND FLOORMAT ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 1013343 1013344 101503202 7973 Dash Component, Passenger-Side, Black .......................................................................................... Dash Component, Driver-Side .............................................................................................................. Floormat ........................................................................................................................................................ Rivet, 3/16 X .400 Blind ............................................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 5 Page 1-7 1 G E D 1 G E D 2 3 4 1 000253-001 Page 1-8 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List BEVERAGE HOLDER ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 1013422 N/A 1016952 7847 Cup Holder Kit (includes items 2 through 4) .................................................................................... Holder, Single Cup ............................................................................................................................... U-Nut, 1/4-20 ......................................................................................................................................... Screw, 1/4-20 X 0.75 Hex-Head Cap ............................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 1 2 2 Page 1-9 1 G E D 1 G BEIGE SEAT BOTTOM ASSEMBLY 5 E D WHITE SEAT BOTTOM ASSEMBLY 14 4 13 10 1 7 16 4 13 3 12 6 15 8 17 9 18 2 11 BLACK SEAT BOTTOM ASSEMBLY GRAY SEAT BOTTOM ASSEMBLY 23 32 22 31 28 19 25 34 22 31 21 30 24 33 26 35 27 36 20 29 000254-001 Page 1-10 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List SEAT BOTTOM ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 101564501 1010543 1013309 1013311 1013312 101562711 101894303 101954301 332 101564502 1010543 1013309 1013311 1013312 101562712 101894303 101954301 332 101564503 1010543 1013309 1013311 1013312 101562714 101894303 101954301 332 101564505 1010543 1013309 1013311 1013312 101562715 101894303 101954301 332 Seat Bottom Assembly, Beige (includes items 2 through 9) ...................................................... Insert - Wood .......................................................................................................................................... Strap, Utility Seat .................................................................................................................................. Bumper, Seat, Short ............................................................................................................................. Bumper, Seat, Long .............................................................................................................................. Vinyl Cover, Seat Bottom, Buff ......................................................................................................... Stiffener .................................................................................................................................................... Screw, 1/4-20 X 0.75 Hex-Head Cap ............................................................................................... Washer, 1/4 Type A Narrow Flat ...................................................................................................... Seat Bottom Assembly, White (includes items 11 through 18) ................................................. Insert - Wood .......................................................................................................................................... Strap, Utility Seat .................................................................................................................................. Bumper, Seat, Short ............................................................................................................................. Bumper, Seat, Long .............................................................................................................................. Vinyl Cover, Seat Bottom, White ...................................................................................................... Stiffener .................................................................................................................................................... Screw, 1/4-20 X 0.75 Hex-Head Cap ............................................................................................... Washer, 1/4 Type A Narrow Flat ...................................................................................................... Seat Bottom Assembly, Black (includes items 20 through 27) .................................................. Insert - Wood .......................................................................................................................................... Strap, Utility Seat .................................................................................................................................. Bumper, Seat, Short ............................................................................................................................. Bumper, Seat, Long .............................................................................................................................. Vinyl Cover, Seat Bottom, Black ....................................................................................................... Stiffener .................................................................................................................................................... Screw, 1/4-20 X 0.75 Hex-Head Cap ............................................................................................... Washer, 1/4 Type A Narrow Flat ...................................................................................................... Seat Bottom Assembly, Gray (includes items 29 through 36) ................................................... Insert - Wood .......................................................................................................................................... Strap, Utility Seat .................................................................................................................................. Bumper, Seat, Short ............................................................................................................................. Bumper, Seat, Long .............................................................................................................................. Vinyl Cover, Seat Bottom, Gray ........................................................................................................ Stiffener .................................................................................................................................................... Screw, 1/4-20 X 0.75 Hex-Head Cap ............................................................................................... Washer, 1/4 Type A Narrow Flat ...................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 5 1 4 1 1 1 5 5 1 5 1 4 1 1 1 5 5 1 5 1 4 1 1 1 5 5 1 5 1 4 1 2 1 5 5 Page 1-11 1 G E D 1 G WHITE E 1 3 2 D BLACK 4 6 BEIGE 5 7 9 GRAY 12 8 10 11 000608-001 Page 1-12 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List SEAT BACK ASSEMBLY ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 101677701 1016751 101675512 101677702 1016751 101675514 101677703 1016751 101675511 101677705 1016751 101675515 Seat Back Assembly, White (includes items 2 and 3) .................................................................... Cap, Seat Back ........................................................................................................................................ Vinyl Seat Back, White ......................................................................................................................... Seat Back Assembly, Black (includes items 5 and 6) ...................................................................... Cap, Seat Back ........................................................................................................................................ Vinyl Seat Back, Black .......................................................................................................................... Seat Back Assembly, Beige (includes items 8 and 9) ..................................................................... Cap, Seat Back ........................................................................................................................................ Vinyl Seat Back, Beige ......................................................................................................................... Seat Back Assembly, Gray (includes items 11 and 12) .................................................................. Cap, Seat Back ........................................................................................................................................ Vinyl Seat Back-nstd Svc ................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 1 1 1 1 1 1 1 1 1 Page 1-13 1 G E D 1 G E D 4 14 11 10 5 12 6 13 7 8 9 1 2 000603-001 Page 1-14 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List HIP RESTRAINTS AND SEAT BACK MOUNTING ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1014321 1014387 N/A 101946201 101963301 101963401 101964001 102966401 102966501 102966502 102989501 103245201 103245301 8251 Screw, #10 Truss-Head Torx .................................................................................................................... Cap, Corner ................................................................................................................................................... Instl, Seat Bk, Hip Restr, Ca1 (includes items 4 through 14) ....................................................... Washer, Lock, 0.250 External-Tooth ............................................................................................... Bolt, 5/16-18 X 0.75 Round-Head ................................................................................................... Locknut, 5/16-18 Hex Flange ........................................................................................................... Trim, Seat Bottom Front ..................................................................................................................... Seat Back, Tube ..................................................................................................................................... Hip Restraint, Left ................................................................................................................................. Hip Restraint, Right .............................................................................................................................. Seal, Bed, 41-Inch ................................................................................................................................. Screw, 5/16-18 X 1.5, Tr Tx Hd .......................................................................................................... Nut, Hex, Cp, Mech Def, 5/16-1 ........................................................................................................ Screw, 1/4-20 X 1.0 Truss-Head Machine ..................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 4 2 1 4 6 6 1 1 1 1 1 4 4 4 Page 1-15 1 G E D 1 G 3 E D - 14 3 2 12 11 4 10 13 8 4 4 6 5 7 13 9 22 21 20 15 17 18 1 15 16 19 14 000257-003 Page 1-16 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List TILT BED, HINGE, AND LATCH – TURF/CARRYALL 2, 252, 2 XRT, AND CARRYALL 2 PLUS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 1012303 101542901 1010435 1014471 1015252 1015258 N/A N/A 1015399 1015400 101835601 403 7473 1015507 1015583 102065901 102989501 103538701 103538901 7532 8754 8755 Bushing, Steel .............................................................................................................................................. Assembly, Tilt Bed (includes items 3 through 13) .......................................................................... Bolt, Carriage, 5/16-18 X 1.00 ........................................................................................................... Tape, Vinyl Foam 1/8" x 3/4" * .......................................................................................................... Latch Weld Assembly .......................................................................................................................... Plate, Floor Bed ..................................................................................................................................... Frame Assembly .................................................................................................................................... Extension, Spring Latch ...................................................................................................................... Screw, 5/16-18 X 0.88 Torx Truss-Head ......................................................................................... Grip, Tilt Latch Hand ............................................................................................................................ Locknut, 1/4-20 Hex Whiz ................................................................................................................. Screw, 1/4-20 X 0.625 Hex-Head Cap ............................................................................................ Locknut, 5/16-18 Nylon Insert ......................................................................................................... Shim, Tilt Bed Pivot .................................................................................................................................... Bushing, Urethane ..................................................................................................................................... Locknut, 3/8-16 Flanged Dimple .......................................................................................................... Seal, Bed, 41-Inch ....................................................................................................................................... Extr, Brkt, Hinge, Bed ................................................................................................................................ 3/8-16 X 3.5 Carr Blt Gr5 Zn .................................................................................................................... Rivet, 3/16 X 0.3125, Pop ......................................................................................................................... Locknut, 3/8-16 Hex .................................................................................................................................. Screw, 3/8-16 X 3.375 Hex Cap .............................................................................................................. 2 1 4 A/R 1 1 1 2 4 1 4 4 8 A/R 4 4 1 2 4 1 2 2 * Note: Item not shown. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 1-17 1 G E D 1 G E D 6 1 2 4 3 7 8 5 000258-002 Page 1-18 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List LATCH PLATE ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 1010878 1015277 1016060 1016078 101835601 101958601 332 8233 Bumper, Rubber ......................................................................................................................................... Latch Plate, Tilt Bed ................................................................................................................................... Plate, Latch Support ................................................................................................................................. Latch Plate Shim ......................................................................................................................................... Locknut, 1/4-20 Hex Whiz ....................................................................................................................... Carriage Bolt, 1/4-20 X 0.75 .................................................................................................................... Washer, 1/4 Type A Narrow Flat ............................................................................................................ Locknut, 1/4-20 Nylon Insert ................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 2 2 A/R 4 4 4 4 Page 1-19 1 G E D 1 G E D 8 6 4 2 9 7 3 11 000259-002 Page 1-20 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List PROP ROD ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 101922801 N/A N/A N/A 1019228I 1035 332 334 7847 808 8233 Prop Rod Support Instl Kit (includes items 2 through 11) .......................................................... Prop Rod Ca Ii ......................................................................................................................................... Track Prop Rod Ca Ii ............................................................................................................................. Support Assy, Prop Rod ...................................................................................................................... Instruction ............................................................................................................................................... Cotter Pin, 3/32 x 1 ............................................................................................................................... Washer, 1/4 Type A Narrow Flat ...................................................................................................... Washer, 3/8 Type A Flat ...................................................................................................................... Screw, 1/4-20 X 0.75 Hex-Head Cap ............................................................................................... Washer, 3/8 Type B Flat ....................................................................................................................... Locknut, 1/4-20 Nylon Insert ............................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 1 1 2 5 1 6 1 6 Page 1-21 1 G E D 1 2 G 11 6 E 14 13 16 15 7 17 4 8 10 5 9 3 12 D 34 36 35 38 39 37 28 22 31 32 27 29 30 19 18 Page 1-22 21 25 26 24 20 23 33 000260-002 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List CARGO BOX (ALUMINUM) ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 1015607 1015366 1010434 1011990 1015245 N/A 1015363 1015390 1015400 1032 103406502 1028 N/A 103406601 332 451 1231 1015368 1010434 1011990 1015313 N/A 1015363 1015390 1015400 1032 103406501 1028 N/A 103406601 332 451 1231 1015412 N/A 101553901 1015424 1013317 N/A Cargo Box Set (includes items 2 through 37) .................................................................................. Side-Panel Assembly, Right-Hand (includes items 3 through 17) ...................................... Barrel - Plastic .................................................................................................................................. Washer, 3/8 Flat ............................................................................................................................... Latch, Tailgate, Right-Hand ........................................................................................................ Side-Panel Weldment, Right-Hand .......................................................................................... Bushing, Snap-In ............................................................................................................................ Compression Spring Latch Tilt .................................................................................................. Grip, Tilt Latch Hand ...................................................................................................................... Bushing, Nylon ................................................................................................................................ Kit, Tlgt Mtg Brkt, Ca Rh (includes items 12 through 16) ................................................. Nut, 1/4-20 Hex ......................................................................................................................... Asm, Tlgt, Mtg Brkt, Ca Rh ..................................................................................................... Stud, 1/4 Self-clnchng Flush ............................................................................................... Washer, 1/4 Type A Narrow Flat .......................................................................................... Lockwasher, 1/4 Split .............................................................................................................. Pin, 1/8 X 1.00 Split Roll ............................................................................................................... Side Panel Assembly, Left-Hand (includes items 19 through 33) ....................................... Barrel - Plastic .................................................................................................................................. Washer, 3/8 Flat ............................................................................................................................... Latch, Tailgate, Left-Hand ............................................................................................................ Side-Panel Weldment, Left-Hand ............................................................................................. Bushing, Snap-In ............................................................................................................................ Compression Spring Latch Tilt .................................................................................................. Grip, Tilt Latch Hand ...................................................................................................................... Bushing, Nylon ................................................................................................................................ Kit, Tlgt Mtg Brkt, Ca Lh (includes items 28 through 32) ................................................. Nut, 1/4-20 Hex ......................................................................................................................... Asm, Tlgt, Mtg Brkt, Ca Lh ..................................................................................................... Stud, 1/4 Self-clnchng Flush ............................................................................................... Washer, 1/4 Type A Narrow Flat .......................................................................................... Lockwasher, 1/4 Split .............................................................................................................. Pin, 1/8 X 1.00 Split Roll ............................................................................................................... Front Panel Assembly (includes items 35 and 36) .................................................................... Front Panel Box ............................................................................................................................... Decal, Bed Load Warning ............................................................................................................ Tailgate Assembly (includes items 38 and 39) ........................................................................... Decal, Logo, Tailgate ..................................................................................................................... Tailgate Weldment ......................................................................................................................... 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 1 1 1 1 1 1 Note: Additional components in kit 1015607 are shown on the following two pages. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 1-23 1 G E D 1 G 2 E 3 D 1 13 5 4 10 12 12 9 7 8 6 5 12 11 11 000261-001 Page 1-24 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List CARGO BOX MOUNTING ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 1010934 1014321 1014387 1014415 1015399 101894702 1014537 N/A 101963401 332 7049 7473 8233 Screw, 5/16-18 X 1.00 Hex Cap .............................................................................................................. Screw, #10 Truss-Head Torx .................................................................................................................... Cap, Corner ................................................................................................................................................... Screw, 1/4-20 X 0.75 Torx Truss-Head ................................................................................................. Screw, 5/16-18 X 0.88 Torx Truss-Head .............................................................................................. Kit, Tailgate Angle (includes items 7 through 9) ............................................................................. Stud, Self-Clinching Flush Head ...................................................................................................... Box Bed Tailgate Angle ....................................................................................................................... Locknut, 5/16-18 Hex Flange ........................................................................................................... Washer, 1/4 Type A Narrow Flat ............................................................................................................ Bushing, Nylon ............................................................................................................................................ Locknut, 5/16-18 Nylon Insert ............................................................................................................... Locknut, 1/4-20 Nylon Insert ................................................................................................................. 2 4 2 4 23 1 4 1 4 4 2 25 4 Note: All parts listed on this page are included in kit 1015607. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 1-25 1 G E D 1 G 2 5 E 25 D 27 12 10 26 11 23 19 18 6 9 8 21 22 14 13 24 4 5 7 16 17 26 20 7 26 3 15 000038-001 Page 1-26 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List CARGO BOX (STEEL) ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 N/A 1010435 1010436 1014306 1014415 1014537 1015399 101894304 101963401 102221301 102221401 102221501 102221701 102222001 102239901 102614401 1013366 1014415 N/A 102221801 102222101 102222201 102673201 8233 332 7473 8233 Instl, Steel Box, XRT (includes items 2 through 27) ........................................................................ Bolt, Carriage, 5/16-18 X 1.00 ........................................................................................................... Bumper, Rubber .................................................................................................................................... Washer, 1/4" Type B Flat ..................................................................................................................... Screw, 1/4-20 X 0.75 Torx Truss-Head ........................................................................................... Stud, Self-Clinching Flush Head ...................................................................................................... Screw, 5/16-18 X 0.88 Torx Truss-Head ......................................................................................... Box Bed Tailgate Angle ....................................................................................................................... Locknut, 5/16-18 Hex Flange ........................................................................................................... Front Panel Weldment ........................................................................................................................ Left Panel Weldment ........................................................................................................................... Right Panel Weldment ........................................................................................................................ Front Corner Cap .................................................................................................................................. Slam Latch ............................................................................................................................................... Washer, Rubber, 3/8 ............................................................................................................................. Assembly, Tailgate (includes items 17 through 24) ................................................................. Hair Pin Clip ...................................................................................................................................... Screw, 1/4-20 X 0.75 Torx Truss-Head ..................................................................................... Tailgate, Weldment ........................................................................................................................ Tether Assembly ............................................................................................................................. Spring Latch Left ............................................................................................................................ Spring Latch Right ......................................................................................................................... Decal, Club Car Tailgate ............................................................................................................... Locknut, 1/4-20 Nylon Insert ..................................................................................................... Washer, 1/4 Type A Narrow Flat ...................................................................................................... Locknut, 5/16-18 Nylon Insert ......................................................................................................... Locknut, 1/4-20 Nylon Insert ............................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 13 4 4 8 4 18 1 4 1 1 1 2 2 4 1 4 4 1 2 1 1 1 4 4 31 4 Page 1-27 1 G E D 1 G E D 7 12 8 10 2 11 9 4 3 6 5 12 8 7 2 000265-001 Page 1-28 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List TRAILER HITCH ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 1015445 1010934 1011553 1011990 1013483 N/A 1241 1242 357 705 706 7174 Kit, Trailer Hitch (includes items 2 through 12) ............................................................................... Screw, 5/16-18 X 1.00 Hex Cap ........................................................................................................ Decal, Trailer Hitch ............................................................................................................................... Washer, 3/8 Flat ..................................................................................................................................... Brace, Trailer Hitch ............................................................................................................................... Asm, Trailer Hitch .................................................................................................................................. Washer, 5/16 Type A Flat .................................................................................................................... Nut, 5/16-18 Hex ................................................................................................................................... Lockwasher, 3/8 Split .......................................................................................................................... Screw, Cap-hex Hd 3/8-16x1.25 ...................................................................................................... Nut, Hex 3/8-16 ..................................................................................................................................... Lockwasher, 5/16 Split ........................................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 4 1 2 2 1 4 4 2 2 2 4 Page 1-29 1 G E D 1 G E D 2 5 7 6 3 4 7 6 5 2 000100-002 Page 1-30 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List RECEIVER HITCH – XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 102065103 1010934 1011553 102056001 1241 1242 7174 Kit, Rear Receiver (includes items 2 through 7) .............................................................................. Screw, 5/16-18 X 1.00 Hex Cap ........................................................................................................ Decal, Trailer Hitch ............................................................................................................................... Rear Receiver Weld Asm .................................................................................................................... Washer, 5/16 Type A Flat .................................................................................................................... Nut, 5/16-18 Hex ................................................................................................................................... Lockwasher, 5/16 Split ........................................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 6 1 1 6 6 6 Page 1-31 1 G E D 1 G E D 3 6 2 2 7 4 6 2 7 5 1 000266-001 Page 1-32 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List REAR BODY TRIM – TURF/CARRYALL 2, AND CARRYALL 2 PLUS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 1012285 1014306 1015530 1016679 332 7847 8233 Screw, 1/4 X 0.625 Hex-Head ................................................................................................................. Washer, 1/4" Type B Flat .......................................................................................................................... Tailskirt ........................................................................................................................................................... Rear Fender .................................................................................................................................................. Washer, 1/4 Type A Narrow Flat ............................................................................................................ Screw, 1/4-20 X 0.75 Hex-Head Cap .................................................................................................... Locknut, 1/4-20 Nylon Insert ................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 12 1 2 2 8 8 Page 1-33 1 G E D 1 G E D 2 7 8 4 9 10 5 6 9 8 11 4 1 7 000267-001 Page 1-34 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List REAR BODY TRIM – TURF/CARRYALL 252 AND XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 1012285 1015530 N/A 1014306 102004601 102004602 304 332 8233 102224001 332 Screw, 1/4 X 0.625 Hex-Head ................................................................................................................. Tailskirt ........................................................................................................................................................... Rear Fender Kit (includes items 4 through 9) .................................................................................. Washer, 1/4" Type B Flat ..................................................................................................................... Extended Fender, Rear, Left-Hand .................................................................................................. Extended Fender, Rear, Right-Hand ............................................................................................... Screw, 1/4-20 X 1.0 Hex-Head Cap ................................................................................................. Washer, 1/4 Type A Narrow Flat ...................................................................................................... Locknut, 1/4-20 Nylon Insert ............................................................................................................ Decal, Rotating Parts Warning .............................................................................................................. Washer, 1/4 Type A Narrow Flat ............................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 1 1 10 1 1 8 6 8 1 2 Page 1-35 1 G E D 1 G E D WHEELS AND TIRES 2 G E D 2 G E 1 D FOR FRONT OR REAR FOR REAR ONLY FOR FRONT OR REAR FOR FRONT ONLY 2 6 10 14 4 TIRE 3 RIM 5 VALVE STEM 8 TIRE 7 RIM 9 VALVE STEM 11 TIRE 12 RIM 13 VALVE STEM 17 TIRE 15 RIM 16 VALVE STEM PREMIUM TREAD EXTRA TRACTION TREAD PREMIUM TREAD DURO HF 232 TREAD 000269-002 Page 2-2 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List WHEELS AND TIRES – TURF/CARRYALL 2 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1010984 101651406 1014771 101737002 7310 101651407 1014771 101769302 7310 101651409 101884901 101918401 7310 101651414 101918402 7310 **** .500-20 Unf Lug Nut .................................................................................................................................. Tire/Wheel Asm, White, Premium Tread, 6-Ply (includes items 3 through 5) ....................... Wheel Rim, White ................................................................................................................................. Tire, Unmounted ................................................................................................................................... Valve Stem .............................................................................................................................................. Tire/Wheel Asm, White, Extra-Traction, 6-Ply (includes items 7 through 9) .......................... Wheel Rim, White ................................................................................................................................. Tire, Unmounted Xtrac 18 x 8.50-8 ................................................................................................. Valve Stem .............................................................................................................................................. Tire/Wheel Asm, White, Premium Tread, 6.5-inch (includes items 11 through 13) ............ Tire, Unmounted, Power Rib 18 x 6.50-8 ...................................................................................... Wheel Rim, Beige .................................................................................................................................. Valve Stem .............................................................................................................................................. Tire/Wheel Asm, White, Duro HF 232 (includes items 15 through 17) ................................... Wheel Rim, White ................................................................................................................................. Valve Stem .............................................................................................................................................. Tire, Unmounted, 6-Ply Rated (18.5 x 8.5 - 8) (Duro) ................................................................ 16 4 1 1 1 2 1 1 1 4 1 1 1 4 1 1 1 **** Special order item available upon request. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 2-3 2 G E D 2 G 1 E D WHITE RIMS SILVER RIMS PASSENGER FRONT 2 4 TIRE 3 RIM 5 VALVE STEM PASSENGER FRONT OFF ROAD TREAD 6 DRIVER FRONT 10 12 TIRE 11 RIM 13 VALVE STEM 18 TIRE 19 RIM 21 VALVE STEM OFF ROAD TREAD 26 TIRE 27 RIM 29 VALVE STEM 7 RIM 9 VALVE STEM 14 16 TIRE 15 RIM 17 VALVE STEM PASSENGER REAR OFF ROAD TREAD DRIVER REAR 28 TIRE DRIVER FRONT PASSENGER REAR 20 8 22 24 TIRE 23 RIM 25 VALVE STEM DRIVER REAR OFF ROAD TREAD 30 32 TIRE 31 RIM 33 VALVE STEM 000269-004 Page 2-4 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List WHEELS AND TIRES, OFF-ROAD TREAD – TURF/CARRYALL 252 AND XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1010984 102009201 N/A N/A 7310 102009202 N/A N/A 7310 102009301 N/A N/A 7310 102009302 N/A N/A 7310 102009401 N/A N/A 7310 102009402 N/A N/A 7310 102009501 N/A N/A 7310 102009502 N/A N/A 7310 .500-20 Unf Lug Nut .................................................................................................................................. Off-Road Tire and Wheel Asm, Right, Front (includes items 3 through 5) ............................ Rim, Wheel, White ................................................................................................................................ Tire, Unmounted, Duro, Off-Road Tire, 22 x 11-10, 6-Ply Rated ........................................... Valve Stem .............................................................................................................................................. Off-Road Tire and Wheel Asm, Right, Front (includes items 7 through 9) ............................ Wheel Rim, Silver .................................................................................................................................. Tire, Unmounted, Duro, Off-Road Tire, 22 x 11-10, 6-Ply Rated ........................................... Valve Stem .............................................................................................................................................. Off-Road Tire and Wheel Asm, Left, Front (includes items 11 through 13) ........................... Rim, Wheel, White ................................................................................................................................ Tire, Unmounted, Duro, Off-Road Tire, 22 x 11-10, 6-Ply Rated ........................................... Valve Stem .............................................................................................................................................. Off-Road Tire and Wheel Asm, Left, Front (includes items 15 through 17) ........................... Wheel Rim, Silver .................................................................................................................................. Tire, Unmounted, Duro, Off-Road Tire, 22 x 11-10, 6-Ply Rated ........................................... Valve Stem .............................................................................................................................................. Off-Road Tire and Wheel Asm, Right, Rear (includes items 19 through 21) ......................... Rim, Wheel, White ................................................................................................................................ Tire, Unmounted, Duro, Off-Road Tire, 22 x 11-10, 6-Ply Rated ........................................... Valve Stem .............................................................................................................................................. Off-Road Tire and Wheel Asm, Right, Rear (includes items 23 through 25) ......................... Wheel Rim, Silver .................................................................................................................................. Tire, Unmounted, Duro, Off-Road Tire, 22 x 11-10, 6-Ply Rated ........................................... Valve Stem .............................................................................................................................................. Off-Road Tire and Wheel Asm, Left, Rear (includes items 27 through 29) ............................ Rim, Wheel, White ................................................................................................................................ Tire, Unmounted, Duro, Off-Road Tire, 22 x 11-10, 6-Ply Rated ........................................... Valve Stem .............................................................................................................................................. Off-Road Tire and Wheel Asm, Left, Rear (includes items 31 through 33) ............................ Wheel Rim, Silver .................................................................................................................................. Tire, Unmounted, Duro, Off-Road Tire, 22 x 11-10, 6-Ply Rated ........................................... Valve Stem .............................................................................................................................................. 16 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Note: Front and rear wheels are NOT interchangeable. The rear wheels have a different offset than the front wheels. The rear wheels must be installed with the deeper offset facing out. Off-road tires are directional. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 2-5 2 G E D 2 G E 1 D WHITE RIMS SILVER RIMS FOR FRONT ONLY 2 4 TIRE 3 RIM 5 VALVE STEM FOR FRONT ONLY TURF TREAD 6 FOR REAR ONLY 10 12 TIRE 11 RIM 13 VALVE STEM 8 TIRE 7 RIM 9 VALVE STEM FOR REAR ONLY TURF TREAD 14 16 TIRE 15 RIM 17 VALVE STEM 000269-005 Page 2-6 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List WHEELS AND TIRES, TURF TREAD – TURF/CARRYALL 252 AND XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1010984 102009901 N/A N/A 7310 102009902 N/A N/A 7310 102010001 N/A N/A 7310 102010002 N/A N/A 7310 .500-20 Unf Lug Nut .................................................................................................................................. Turf Tire and Wheel Asm, Front (includes items 3 through 5) ................................................... Rim, Wheel, White ................................................................................................................................ Tire, Front, Unmounted, Titan Turf Trac, 23 x 10.5-12, 4-Ply Rated ..................................... Valve Stem .............................................................................................................................................. Turf Tire and Wheel Asm, Front (includes items 7 through 9) ................................................... Wheel Rim, Silver .................................................................................................................................. Tire, Front, Unmounted, Titan Turf Trac, 23 x 10.5-12, 4-Ply Rated ..................................... Valve Stem .............................................................................................................................................. Turf Tire and Wheel Asm, Rear (includes items 11 through 13) ................................................ Rim, Wheel, White ................................................................................................................................ Tire, Rear, Unmounted, Titan Turf Trac, 23 x 10.5-12, 4-Ply Rated ....................................... Valve Stem .............................................................................................................................................. Turf Tire and Wheel Asm, Rear (includes items 15 through 17) ................................................ Wheel Rim, Silver .................................................................................................................................. Tire, Rear, Unmounted, Titan Turf Trac, 23 x 10.5-12, 4-Ply Rated ....................................... Valve Stem .............................................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 16 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 Page 2-7 2 G E D 2 G E D DECALS 3 G E D 3 G E D 5 6 3 1 2 4 000600-001 Page 3-2 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DECALS – TURF/CARRYALL 2 IQ PLUS VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 101553901 101609401 101825101 101960201 102518001 103205401 Decal, Bed Load Warning ........................................................................................................................ Decal, Crush Area Warning ..................................................................................................................... Decal, Off/On ............................................................................................................................................... Decal, Vehicle Loading ............................................................................................................................. Decal, Operating Instr, Elec .................................................................................................................... Decal, Warning, Rollover, Utl .................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 2 1 1 1 1 Page 3-3 3 G E D 3 G E D 6 4 2 7 1 5 3 000611-001 Page 3-4 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DECALS – TURF/CARRYALL 2 IQ PLUS VEHICLES, CONTINUED ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 1011553 1013677 102459301 102518301 102845101 102967601 103210301 Decal, Trailer Hitch ..................................................................................................................................... Decal, Battery Danger .............................................................................................................................. Decal, Bed Crush Area Warning ............................................................................................................ Decal, Caution, Electrical Component Cover ................................................................................... Decal, Tow Switch ...................................................................................................................................... Decal, Warning, 4 Gauge Wire ............................................................................................................... Decal, Forward/Reverse, Electric .......................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 6 1 1 1 1 1 Page 3-5 3 G E D 3 G E D 6 7 3 1 2 5 4 000612-001 Page 3-6 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DECALS – TURF/CARRYALL 252 AND XRT 900 IQ PLUS VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 101553901 101609401 101825101 102006701 102075801 102518001 103205401 Decal, Bed Load Warning ........................................................................................................................ Decal, Crush Area Warning ..................................................................................................................... Decal, Off/On ............................................................................................................................................... Decal, Vehicle Loading ............................................................................................................................. Decal, Young Driver Warning ................................................................................................................ Decal, Operating Instr, Elec .................................................................................................................... Decal, Warning, Rollover, Utl .................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 2 1 1 1 1 1 Page 3-7 3 G E D 3 G E 7 D 2 3 1 8 5 3 6 000613-001 Page 3-8 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DECALS – TURF/CARRYALL 252 AND XRT 900 IQ PLUS VEHICLES, CONTINUED ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 1011553 1013677 102231601 102459301 102518301 102845101 102967601 103210301 Decal, Trailer Hitch ..................................................................................................................................... Decal, Battery Danger .............................................................................................................................. Decal, Winch Cable Fracture Warning ................................................................................................ Decal, Bed Crush Area Warning ............................................................................................................ Decal, Caution, Electrical Component Cover ................................................................................... Decal, Tow Switch ...................................................................................................................................... Decal, Warning, 4 Gauge Wire ............................................................................................................... Decal, Forward/Reverse, Electric .......................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 6 A/R 1 A/R 1 1 1 Page 3-9 3 G E D 3 G E D 6 5 3 1 2 4 000616-001 Page 3-10 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DECALS – TURF/CARRYALL 2 GASOLINE VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 101553901 101609401 101825101 101960201 102519201 103205401 Decal, Bed Load Warning ........................................................................................................................ Decal, Crush Area Warning ..................................................................................................................... Decal, Off/On ............................................................................................................................................... Decal, Vehicle Loading ............................................................................................................................. Decal, Operating Instr, Gas ..................................................................................................................... Decal, Warning, Rollover, Utl .................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 2 1 1 1 1 Page 3-11 3 G E D 3 G E D 2 4 7 1 6 5 3 000617-001 Page 3-12 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DECALS – TURF/CARRYALL 2 GASOLINE VEHICLES, CONTINUED ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 1011553 101547601 101915201 101960501 102459301 103205501 103210201 Decal, Trailer Hitch ..................................................................................................................................... Decal, Gasoline Explosion/Fire Warning ............................................................................................ Decal, Frame Ground and Governor Warning ................................................................................. Decal, Rotating Parts/Hot Manifold .................................................................................................... Decal, Bed Crush Area Warning ............................................................................................................ Decal, Run/Service Switch ...................................................................................................................... Decal, Forward/Reverse, Gas ................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 1 1 1 1 Page 3-13 3 G E D 3 G E D 7 3 4 1 2 2 6 5 000618-001 Page 3-14 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DECALS – CARRYALL 2 PLUS GASOLINE VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 101553901 101609401 101693201 101825102 101960201 102459301 103205401 Decal, Bed Load Warning ........................................................................................................................ Decal, Crush Area Warning ..................................................................................................................... Decal, Operating Instructions, Key-Start ........................................................................................... Decal, Off/On/Start .................................................................................................................................... Decal, Vehicle Loading ............................................................................................................................. Decal, Bed Crush Area Warning ............................................................................................................ Decal, Warning, Rollover, Utl .................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 2 1 1 1 1 1 Page 3-15 3 G E D 3 G E D 2 4 6 1 5 3 000619-001 Page 3-16 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DECALS – CARRYALL 2 PLUS GASOLINE VEHICLES, CONTINUED ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 1011553 101547601 101915201 101960501 103205501 103210201 Decal, Trailer Hitch ..................................................................................................................................... Decal, Gasoline Explosion/Fire Warning ............................................................................................ Decal, Frame Ground and Governor Warning ................................................................................. Decal, Rotating Parts/Hot Manifold .................................................................................................... Decal, Run/Service Switch ...................................................................................................................... Decal, Forward/Reverse, Gas ................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 1 1 1 Page 3-17 3 G E D 3 G E D 8 7 3 1 2 6 5 4 000620-001 Page 3-18 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DECALS – TURF/CARRYALL 252 GASOLINE VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 101553901 101609401 101825101 102006701 102075801 102459301 102519201 103205401 Decal, Bed Load Warning ........................................................................................................................ Decal, Crush Area Warning ..................................................................................................................... Decal, Off/On ............................................................................................................................................... Decal, Vehicle Loading ............................................................................................................................. Decal, Young Driver Warning ................................................................................................................ Decal, Bed Crush Area Warning ............................................................................................................ Decal, Operating Instr, Gas ..................................................................................................................... Decal, Warning, Rollover, Utl .................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 2 1 1 1 1 1 1 Page 3-19 3 G E D 3 G E D 7 2 5 8 1 4 6 3 000621-001 Page 3-20 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DECALS – TURF/CARRYALL 252 GASOLINE VEHICLES, CONTINUED ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 1011553 101547601 101915201 101960501 102224001 102231601 103205501 103210201 Decal, Trailer Hitch ..................................................................................................................................... Decal, Gasoline Explosion/Fire Warning ............................................................................................ Decal, Frame Ground and Governor Warning ................................................................................. Decal, Rotating Parts/Hot Manifold .................................................................................................... Decal, Rotating Parts Warning .............................................................................................................. Decal, Winch Cable Fracture Warning ................................................................................................ Decal, Run/Service Switch ...................................................................................................................... Decal, Forward/Reverse, Gas ................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 1 1 1 1 1 Page 3-21 3 G E D 3 G E D 5 3 4 1 2 8 7 6 000622-001 Page 3-22 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DECALS – XRT 900 GASOLINE VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 101553901 101609401 101693201 101825102 101960601 102006701 102075801 102459301 Decal, Bed Load Warning ........................................................................................................................ Decal, Crush Area Warning ..................................................................................................................... Decal, Operating Instructions, Key-Start ........................................................................................... Decal, Off/On/Start .................................................................................................................................... Decal, Dash Warning ................................................................................................................................. Decal, Vehicle Loading ............................................................................................................................. Decal, Young Driver Warning ................................................................................................................ Decal, Bed Crush Area Warning ............................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 1 1 1 1 1 Page 3-23 3 G E D 3 G E D 5 2 8 9 1 4 6 7 3 000623-001 Page 3-24 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DECALS – XRT 900 GASOLINE VEHICLES, CONTINUED ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 1011553 101547601 101915201 101960501 102224001 102231601 102345901 103205501 103210201 Decal, Trailer Hitch ..................................................................................................................................... Decal, Gasoline Explosion/Fire Warning ............................................................................................ Decal, Frame Ground and Governor Warning ................................................................................. Decal, Rotating Parts/Hot Manifold .................................................................................................... Decal, Rotating Parts Warning .............................................................................................................. Decal, Winch Cable Fracture Warning ................................................................................................ Decal, Diode Safety ................................................................................................................................... Decal, Run/Service Switch ...................................................................................................................... Decal, Forward/Reverse, Gas ................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 A/R 1 1 1 1 1 1 Page 3-25 3 G E D 3 G LOGO DECALS E D C Club ar 1 2 Club C ar b Car Clu 3 3 Passenger Side 4 Carryall 2 Plus 6 5 Carryall 2 7 8 Turf 2 9 Driver Side 000287-004 Page 3-26 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DECALS, LOGO – TURF/CARRYALL 2, AND CARRYALL 2 PLUS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 1013317 101670201 103234301 103260101 103260801 103260901 103284101 Decal, Logo, Tailgate ................................................................................................................................. Nameplate Kit (silver) ............................................................................................................................... Decal, Badge, IR .......................................................................................................................................... Decal Turf 2 Side Panel ............................................................................................................................ Decal Ca 2 Side Panel ............................................................................................................................... Decal Ca 2 Plus Side Panel ...................................................................................................................... Decal Ca2/ca2p/ca252/ca272 Bar ........................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 2 2 2 2 2 Page 3-27 3 G E D 3 G LOGO DECALS E D 2 C Club ar 1 5 6 Passenger Side 3 7 Turf 252 4 Driver Side 7 000289-002 Page 3-28 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DECALS, LOGO – TURF/CARRYALL 252 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 1013317 101670201 N/A N/A 103234301 103261301 103284101 Decal, Logo, Tailgate ................................................................................................................................. Nameplate Kit (silver) ............................................................................................................................... Decal, Turf 252, Passenger-Side ............................................................................................................ Decal, Turf 252, Driver-Side .................................................................................................................... Decal, Badge, IR .......................................................................................................................................... Decal Ca 252 Side Panel .......................................................................................................................... Decal Ca2/ca2p/ca252/ca272 Bar ........................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 1 2 2 2 Page 3-29 3 G E D 3 G E D LOGO DECALS 2 Club Car 1 Passenger Side 3 5 XRT 900 4 Driver Side 5 000624-001 Page 3-30 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DECALS, LOGO – XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 1013317 101670201 102683701 102683801 103234301 Decal, Logo, Tailgate ................................................................................................................................. Nameplate Kit (silver) ............................................................................................................................... Decal, XRT 900 Passenger-Side ............................................................................................................. Decal, XRT 900 Driver-Side ..................................................................................................................... Decal, Badge, IR .......................................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 1 2 Page 3-31 3 G E D 3 G E D BRAKES, PEDAL, AND CABLE ASSEMBLIES 4 G E D 4 G 1 12 E 2 D 10 15 3 12 13 14 7 8 11 6 9 5 000186-001 Page 4-2 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List REAR BRAKE ASSEMBLY, SELF-ADJUSTING – VEHICLE WITH 2WHEEL BRAKES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 1013924 1014153 101791101 101823301 1010850 1011466 N/A N/A 101815501 101816301 101816501 101823201 101823801 101823901 101824001 101823302 1010850 1011466 N/A N/A 101815502 101816301 101816502 101823201 101823801 101823901 101824002 Nut, 5/16-24 Hex Head Cone ................................................................................................................. Bolt, Brake Cluster Mounting ................................................................................................................. Drum without Center Hole, Brake ........................................................................................................ Cluster Assembly, Right (Passenger) Brake (includes items 5 through 15) ........................... Dust Cover .............................................................................................................................................. Kit, Shoe Retainer (includes items 7 and 8) ................................................................................. Pin ........................................................................................................................................................ Shoe Clamp Spring ........................................................................................................................ Lever Assembly, Self-Adjusting Brake, Right (Passenger) ...................................................... Package, Brake Spring, Self-Adjusting .......................................................................................... Adj Mechanism, S.A. Brakes, Right (Passenger) ......................................................................... Package, Brake Shoe, Self-Adjusting ............................................................................................. Plate, Washer, Brake, Self-Adjusting .............................................................................................. Washer, Brake, Self-Adjusting .......................................................................................................... Plate Assembly, Right Brake Backing ............................................................................................ Cluster Assembly, Left Brake (includes items 17 through 27) .................................................... Dust Cover .............................................................................................................................................. Kit, Shoe Retainer (includes items 19 and 20) ............................................................................ Pin ........................................................................................................................................................ Shoe Clamp Spring ........................................................................................................................ Lever Assembly, Self-Adjusting Brake, Left ................................................................................. Package, Brake Spring, Self-Adjusting .......................................................................................... Adjusting Mechanism, Self-Adjusting Brake, Left ..................................................................... Package, Brake Shoe, Self-Adjusting ............................................................................................. Plate, Washer, Brake, Self-Adjusting .............................................................................................. Washer, Brake, Self-Adjusting .......................................................................................................... Plate Assembly, Left Brake Backing ............................................................................................... 8 8 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 Note: Driver-side brake cluster not shown. Components have a similar appearance to passenger-side brake cluster components. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 4-3 4 G E D 4 14 G 5 E 17 22 16 18 19 20 D 15 9 41 22 21 6 23 13 12 11 8 10 1 2 2 2 2 4 4 3 4 4 000293-001 Page 4-4 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List REAR BRAKE ASSEMBLY, MANUALLY-ADJUSTED – VEHICLES WITH 4-WHEEL BRAKES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 101146302 101880701 1011464 N/A 1013924 1014153 1016557 1010850 N/A 1011465 1011466 N/A N/A 1011467 1011114 N/A N/A N/A 1011303 451 N/A 101880701 N/A 1016573 1010850 N/A N/A 1011465 1011466 N/A N/A 1011467 1011114 N/A N/A N/A 1011303 451 101880701 N/A 101791101 Kit, Non-Asbestos Brake Shoe (includes item 2) ............................................................................. Shoe Brake Manual Adj (Available in Kit, Non-Asbestos Brake Shoe) ............................... Package, Brake Spring (includes item 4) ............................................................................................ Brake Spring ........................................................................................................................................... Nut, 5/16-24 Hex Head Cone ................................................................................................................. Bolt, Brake Cluster Mounting ................................................................................................................. Cluster, Brake, Driver-Side (includes items 8 through 23) ........................................................... Dust Cover .............................................................................................................................................. Brake Spring ........................................................................................................................................... Kit, Brake Actuator ............................................................................................................................... Kit, Shoe Retainer (includes items 12 and 13) ............................................................................ Pin ........................................................................................................................................................ Shoe Clamp Spring ........................................................................................................................ Kit, Anchor Body (includes items 15 through 20) ..................................................................... Nut, M6-1.00 Hex ............................................................................................................................ Anchor Piston .................................................................................................................................. Adjustment Bolt .............................................................................................................................. Anchor Body Component ........................................................................................................... Adjustment Bolt Cap ..................................................................................................................... Lockwasher, 1/4 Split .................................................................................................................... Backing Plate, Left-Hand .................................................................................................................... Shoe Brake Manual Adj (Available in Kit, Non-Asbestos Brake Shoe) ............................... Arm, Brake Lever ................................................................................................................................... Cluster, Brake, Passenger-Side (includes items 25 through 40) ................................................ Dust Cover .............................................................................................................................................. Backing Plate, Right-Hand ................................................................................................................. Brake Spring ........................................................................................................................................... Kit, Brake Actuator ............................................................................................................................... Kit, Shoe Retainer (includes items 30 and 31) ............................................................................ Pin ........................................................................................................................................................ Shoe Clamp Spring ........................................................................................................................ Kit, Anchor Body (includes items 33 through 38) ..................................................................... Nut, M6-1.00 Hex ............................................................................................................................ Anchor Piston .................................................................................................................................. Adjustment Bolt .............................................................................................................................. Anchor Body Component ........................................................................................................... Adjustment Bolt Cap ..................................................................................................................... Lockwasher, 1/4 Split .................................................................................................................... Shoe Brake Manual Adj (Available in Kit, Non-Asbestos Brake Shoe) ............................... Arm, Brake Lever ................................................................................................................................... Drum without Center Hole, Brake ........................................................................................................ 1 4 1 4 8 8 1 1 2 1 1 2 2 1 2 2 1 1 1 2 1 2 1 1 1 1 2 1 1 2 2 1 2 2 1 1 1 2 2 1 2 Note: Passenger-side brake cluster not shown. Components have a similar appearance to driver-side brake cluster components. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 4-5 4 G E D 4 G E D 9 11 6 19 10 7 8 21 22 28 3 4 17 24 14 18 15 10 25 1 13 23 16 5 26 27 2 000187-001 Page 4-6 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List BRAKE PEDAL ASSEMBLY – VEHICLES WITH TWOWHEEL BRAKES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 1010878 1010921 1010927 1010933 1011402 1011418 1013870 1013876 N/A 1032 7716 101187702 1010805 1010877 1010932 N/A 1017029 N/A 101918501 101878201 1013869 N/A 7716 102323101 102323201 1028 1241 7473 Bumper, Rubber ......................................................................................................................................... Screw, 5/16-18 X 2.50 Hex Cap .............................................................................................................. Hill Brake Spacer ......................................................................................................................................... Spring, Hill Brake Torsion ........................................................................................................................ Package, Brake Mounting Block ........................................................................................................... Kit, Hill Brake Pedal (includes items 7 through 11) ........................................................................ Pad, Hill Brake ........................................................................................................................................ Pushnut, 3/8 ........................................................................................................................................... Hill Brake Weld Assembly .................................................................................................................. Bushing, Nylon ...................................................................................................................................... Screw, #10-16 Type AB, Sheet Metal .............................................................................................. Kit, Hill Brake Latch (includes items 13 through 19) ...................................................................... Sleeve, Hill Brake Rod .......................................................................................................................... Pushnut, 3/8 ........................................................................................................................................... Ball Joint, 1/4-28 ................................................................................................................................... Rod, Hill Brake ........................................................................................................................................ Pin, Cotter, 7/64 x 1/2 Stainless-Steel ............................................................................................ Pawl, Hill Brake ...................................................................................................................................... Ratchet Assembly ................................................................................................................................. Brake Pedal Kit (includes items 21 through 23) .............................................................................. Pad, Brake Pedal .................................................................................................................................... Weldment, Brake Pedal 4wb Std .................................................................................................... Screw, #10-16 Type AB, Sheet Metal .............................................................................................. Pin, Bow Tie Locking ................................................................................................................................. Pin, 3/8 X 1-5/16 Clevis ........................................................................................................................... Nut, 1/4-20 Hex ........................................................................................................................................... Washer, 5/16 Type A Flat ......................................................................................................................... Locknut, 5/16-18 Nylon Insert ............................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 4 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 4 4 Page 4-7 4 G E D 4 G E D 10 12 7 20 11 8 9 21 22 28 5 6 18 25 15 19 16 11 26 4 14 24 17 2 23 27 1 000187-002 Page 4-8 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List BRAKE PEDAL ASSEMBLY – IQ PLUS VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 1010921 1011402 N/A 1010878 1010927 1010933 1011418 1013870 1013876 N/A 1032 7716 101187702 1010805 1010877 1010932 N/A 1017029 N/A 101918501 1013869 N/A 1028 7716 102323101 102323201 1241 7473 Screw, 5/16-18 X 2.50 Hex Cap .............................................................................................................. Package, Brake Mounting Block ........................................................................................................... Subasm, Pedal Group, 4-Wheel Brake (includes items 4 through 24) ..................................... Bumper, Rubber .................................................................................................................................... Hill Brake Spacer ................................................................................................................................... Spring, Hill Brake Torsion ................................................................................................................... Kit, Hill Brake Pedal (includes items 8 through 12) .................................................................. Pad, Hill Brake .................................................................................................................................. Pushnut, 3/8 ..................................................................................................................................... Hill Brake Weld Assembly ............................................................................................................ Bushing, Nylon ................................................................................................................................ Screw, #10-16 Type AB, Sheet Metal ....................................................................................... Kit, Hill Brake Latch (includes items 14 through 20) ................................................................ Sleeve, Hill Brake Rod ................................................................................................................... Pushnut, 3/8 ..................................................................................................................................... Ball Joint, 1/4-28 ............................................................................................................................. Rod, Hill Brake ................................................................................................................................. Pin, Cotter, 7/64 x 1/2 Stainless-Steel ...................................................................................... Pawl, Hill Brake ................................................................................................................................ Ratchet Assembly .......................................................................................................................... Pad, Brake Pedal .................................................................................................................................... Brake Pedal Weldment ....................................................................................................................... Nut, 1/4-20 Hex ..................................................................................................................................... Screw, #10-16 Type AB, Sheet Metal .............................................................................................. Pin, Bow Tie Locking ................................................................................................................................. Pin, 3/8 X 1-5/16 Clevis ........................................................................................................................... Washer, 5/16 Type A Flat ......................................................................................................................... Locknut, 5/16-18 Nylon Insert ............................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 4 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 3 2 2 4 4 Page 4-9 4 G E D 4 G 9 E D 11 13 23 12 14 6 22 16 7 21 19 20 24 15 17 1 10 18 23 2 3 3 3 3 5 5 4 5 5 000298-001 Page 4-10 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FRONT BRAKE ASSEMBLY – VEHICLES WITH FOURWHEEL BRAKES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 1011137 101146302 101880701 1011464 N/A 1013924 1014153 1016557 1010850 N/A 1011465 1011466 N/A N/A 1011467 1011114 N/A N/A N/A 1011303 451 N/A 101880701 N/A 1016573 1010850 N/A N/A 1011465 1011466 N/A N/A 1011467 1011114 N/A N/A N/A 1011303 451 101880701 N/A Drum, Brake ................................................................................................................................................. Kit, Non-Asbestos Brake Shoe (includes item 3) ............................................................................. Shoe Brake Manual Adj (Available in Kit, Non-Asbestos Brake Shoe) ............................... Package, Brake Spring (includes item 5) ............................................................................................ Brake Spring ........................................................................................................................................... Nut, 5/16-24 Hex Head Cone ................................................................................................................. Bolt, Brake Cluster Mounting ................................................................................................................. Cluster, Brake, Driver-Side (includes items 9 through 24) ........................................................... Dust Cover .............................................................................................................................................. Brake Spring ........................................................................................................................................... Kit, Brake Actuator ............................................................................................................................... Kit, Shoe Retainer (includes items 13 and 14) ............................................................................ Pin ........................................................................................................................................................ Shoe Clamp Spring ........................................................................................................................ Kit, Anchor Body (includes items 16 through 21) ..................................................................... Nut, M6-1.00 Hex ............................................................................................................................ Anchor Piston .................................................................................................................................. Adjustment Bolt .............................................................................................................................. Anchor Body Component ........................................................................................................... Adjustment Bolt Cap ..................................................................................................................... Lockwasher, 1/4 Split .................................................................................................................... Backing Plate, Left-Hand .................................................................................................................... Shoe Brake Manual Adj (Available in Kit, Non-Asbestos Brake Shoe) ............................... Arm, Brake Lever ................................................................................................................................... Cluster, Brake, Passenger-Side (includes items 26 through 41) ................................................ Dust Cover .............................................................................................................................................. Backing Plate, Right-Hand ................................................................................................................. Brake Spring ........................................................................................................................................... Kit, Brake Actuator ............................................................................................................................... Kit, Shoe Retainer (includes items 31 and 32) ............................................................................ Pin ........................................................................................................................................................ Shoe Clamp Spring ........................................................................................................................ Kit, Anchor Body (includes items 34 through 39) ..................................................................... Nut, M6-1.00 Hex ............................................................................................................................ Anchor Piston .................................................................................................................................. Adjustment Bolt .............................................................................................................................. Anchor Body Component ........................................................................................................... Adjustment Bolt Cap ..................................................................................................................... Lockwasher, 1/4 Split .................................................................................................................... Shoe Brake Manual Adj (Available in Kit, Non-Asbestos Brake Shoe) ............................... Arm, Brake Lever ................................................................................................................................... 2 1 4 1 4 8 8 1 1 2 1 1 2 2 1 2 2 1 1 1 2 1 2 1 1 1 1 2 1 1 2 2 1 2 2 1 1 1 2 2 1 Note: Passenger-side brake cluster not shown. Components have a similar appearance to driver-side brake cluster components. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 4-11 4 G E D 4 10 G 11 1 E 3 12 D 2 14 13 4 9 6 8 7 5 9 7 8 6 000294-001 Page 4-12 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FRONT BRAKE CABLES AND EQUALIZER – VEHICLES WITH FOUR-WHEEL BRAKES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1017211 N/A N/A 101865301 101874601 1010829 1011779 N/A 102292801 101953106 102323101 102323201 1242 7473 Kit, Equalizer and Pivot Limiter (includes items 2 and 3) ............................................................. Equalizer Weld Assembly ................................................................................................................... Equalizer, Pivot Limiter ....................................................................................................................... Spacer ............................................................................................................................................................ Kit, Brake Cable (includes items 6 through 9) .................................................................................. Pin, Clevis, 5/16 X 3/4 .......................................................................................................................... E-Clip, 1/2 ................................................................................................................................................ Brake Cable ............................................................................................................................................. Pin, Bow Tie Locking - .072 ................................................................................................................ Rod, Equalizer, 9.75" .................................................................................................................................. Pin, Bow Tie Locking ................................................................................................................................. Pin, 3/8 X 1-5/16 Clevis ........................................................................................................................... Nut, 5/16-18 Hex ........................................................................................................................................ Locknut, 5/16-18 Nylon Insert ............................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 2 1 4 4 2 4 1 1 1 1 1 Page 4-13 4 G E D 4 G E D 4 3 1 2 000305-001 Page 4-14 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FRONT BRAKE CABLE CLIPS AND HARDWARE – VEHICLES WITH FRONT-WHEEL BRAKES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 101935301 102025401 320 8754 Clamp, Brake Cable ................................................................................................................................... Tie Wrap, Heavy Duty ............................................................................................................................... Screw, 3/8-16 X 1.00 Hex-Head Cap .................................................................................................... Locknut, 3/8-16 Hex .................................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 1 1 1 Page 4-15 4 G E D 4 G E 7 D 4 8 10 11 12 3 5 9 9 6 1 2 2 9 000295-002 Page 4-16 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List REAR BRAKE CABLES AND EQUALIZER – IQ PLUS ELECTRIC VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 1010829 1011779 1013531 101953106 101990801 102292801 102323101 102323201 102852101 1241 1242 7473 Pin, Clevis, 5/16 X 3/4 ............................................................................................................................... E-Clip, 1/2 ...................................................................................................................................................... Spring, Brake Return ................................................................................................................................. Rod, Equalizer, 9.75" .................................................................................................................................. Equalizer Bracket ........................................................................................................................................ Pin, Bow Tie Locking - .072 ..................................................................................................................... Pin, Bow Tie Locking ................................................................................................................................. Pin, 3/8 X 1-5/16 Clevis ........................................................................................................................... Cable, Brake, 51-inch, Right .................................................................................................................... Washer, 5/16 Type A Flat ......................................................................................................................... Nut, 5/16-18 Hex ........................................................................................................................................ Locknut, 5/16-18 Nylon Insert ............................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 4 1 1 1 2 1 1 2 1 1 1 Page 4-17 4 G E D 4 G E 9 D 2 10 11 12 13 1 3 7 6 4 8 5 6 7 000296-001 Page 4-18 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List BRAKE CABLES AND EQUALIZER – TURF/CARRYALL 2 VEHICLES WITH TWO-WHEEL BRAKES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 1013531 101953102 101990801 102022101 1010829 1011779 N/A 1035 102323101 102323201 1241 1242 7473 Spring, Brake Return ................................................................................................................................. Rod, Equalizer .............................................................................................................................................. Equalizer Bracket ........................................................................................................................................ Brake Cable Kit (includes items 5 through 8) ................................................................................... Pin, Clevis, 5/16 X 3/4 .......................................................................................................................... E-Clip, 1/2 ................................................................................................................................................ Cable, Brake ............................................................................................................................................ Cotter Pin, 3/32 x 1 ............................................................................................................................... Pin, Bow Tie Locking ................................................................................................................................. Pin, 3/8 X 1-5/16 Clevis ........................................................................................................................... Washer, 5/16 Type A Flat ......................................................................................................................... Nut, 5/16-18 Hex ........................................................................................................................................ Locknut, 5/16-18 Nylon Insert ............................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 2 1 2 1 1 1 1 1 1 1 Page 4-19 4 G E D 4 G 8 7 E 9 10 D 25 21 21 2 24 12 11 4 6 20 14 5 19 22 18 15 17 16 23 3 1 13 25 1 000188-004 Page 4-20 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List ACCELERATOR PEDAL ASSEMBLY – ELECTRIC VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1011694 1011931 1014007 1017378 1017380 1017424 1017696 1013871 N/A 7716 101796201 101817401 101861901 101862001 102026001 1011700 N/A N/A 1241 1624 334 7473 8233 8717 8754 Accelerator Bracket and Bearing Assembly ...................................................................................... Washer, 1/4 Flat .......................................................................................................................................... Washer, 1/4 Flat .......................................................................................................................................... Cup, Spring ................................................................................................................................................... Bumper, Spring Return ............................................................................................................................ Bearing, Pivot Support ............................................................................................................................. Sub Asm, Accelerator Pedal (includes items 8 through 10) ....................................................... Pad, Accelerator Pedal ........................................................................................................................ Accelerator Pedal Weldment ............................................................................................................ Screw, #10-16 Type AB, Sheet Metal .............................................................................................. Spring, Accelerator Return ..................................................................................................................... Retainer, Spring .......................................................................................................................................... Screw, 1/4-20 X 1.125 Hex Cap .............................................................................................................. Screw, 1/4-20 X 1.500 Flange ................................................................................................................. Kit, Accelerator Pivot Rod Assembly (includes items 16 through 18) ..................................... Spacer Assembly (includes item 17) .............................................................................................. Spacer, Accelerator ........................................................................................................................ Pivot Rod Weldment ........................................................................................................................... Washer, 5/16 Type A Flat ......................................................................................................................... Screw, 3/8-16 X 1.50 Hex-Head Cap .................................................................................................... Washer, 3/8 Type A Flat ............................................................................................................................ Locknut, 5/16-18 Nylon Insert ............................................................................................................... Locknut, 1/4-20 Nylon Insert ................................................................................................................. Locknut, 1/4-28 Nylon Insert ................................................................................................................. Locknut, 3/8-16 Hex .................................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 1 4 1 1 1 1 1 1 4 1 1 4 1 1 1 1 1 1 1 2 1 4 1 2 Page 4-21 4 G E D 4 G E D 3 2 4 1 2 3 000362-001 Page 4-22 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List ACCELERATOR ROD ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 101822001 1011084 1011734 N/A Rod, Accelerator (includes items 2 through 4) ................................................................................ Nut, 1/4-28 Hex Jam ............................................................................................................................ Joint, Ball ................................................................................................................................................. Accelerator Rod ..................................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 2 2 1 Page 4-23 4 G E D 4 G E D STEERING, FRONT AND REAR SUSPENSION 5 G E D 5 G E 16 D 14 10 15 9 11 7 12 6 20 13 11 8 9 10 1 25 24 2 24 16 4 3 5 22 23 21 18 19 17 000247-001 Page 5-2 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List STEERING COLUMN – ALL VEHICLES EXCEPT TURF/CARRYALL 252 AND XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1011578 1011697 1014288 1016183 1016269 1017313 1012604 1012605 1014125 1014126 1014213 1014214 1014217 1017314 1017315 1017317 101984801 N/A N/A 102278001 103601601 1017226 7174 334 8754 Washer, 5/16 Type B Flat .......................................................................................................................... Washer, 5/16 Flat ........................................................................................................................................ Screw, 5/16-18 X 0.75 Thread-Forming .............................................................................................. Screw, 3/8-16 X 7.00 Hex Cap ................................................................................................................ Screw, 5/16-18 Thrd Forming ................................................................................................................ Steering Shaft Assembly (includes items 7 through 15) .............................................................. Washer, 0.675 ID X 1.19 OD ............................................................................................................... Ring, 0.579 Internal Retaining .......................................................................................................... Wedge, Molded ..................................................................................................................................... Seat, Plastic Bearing ............................................................................................................................ Bearing, Ball ............................................................................................................................................ Ring, Retaining ...................................................................................................................................... Spring, Steering Shaft ......................................................................................................................... Column, Aluminum Steering ........................................................................................................... Shaft Steering Column ....................................................................................................................... Tube Cover, Steering Column ................................................................................................................ Kit, Steering Column Mounting Bracket (includes items 18 and 19) ...................................... Bracket, RH Steering Column Mount ............................................................................................ Bracket, LH Steering column mount ............................................................................................. Boot, Steering Column Round .............................................................................................................. Shaft, Intermediate Steering (includes items 22 and 23) ............................................................ Bolt, Hex-Head, 8mm X 1.25 - 30 .................................................................................................... Lockwasher, 5/16 Split ........................................................................................................................ Washer, 3/8 Type A Flat ............................................................................................................................ Locknut, 3/8-16 Hex .................................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 2 2 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 3 3 4 2 Page 5-3 5 G E D 5 G E 24 D 22 17 21 16 18 14 19 13 32 20 18 15 16 17 34 33 1 33 24 23 12 25 30 31 27 29 28 26 000247-003 Page 5-4 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List STEERING COLUMN – TURF/CARRYALL 2 XRT AND TURF/ CARRYALL 252 VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 1011578 1011697 1014216 1012466 1012605 1014125 1014126 1014211 1014212 1014213 1014214 1014217 1014288 1016183 1016263 1016269 1017313 1012604 1012605 1014125 1014126 1014213 1014214 1014217 1017314 1017315 101984801 N/A N/A 102004101 1017226 7174 102278001 334 8754 Washer, 5/16 Type B Flat .......................................................................................................................... Washer, 5/16 Flat ........................................................................................................................................ Steering Column Rebuild Kit (includes items 4 through 12) ...................................................... Dust Cover .............................................................................................................................................. Ring, 0.579 Internal Retaining .......................................................................................................... Wedge, Molded ..................................................................................................................................... Seat, Plastic Bearing ............................................................................................................................ Seal, Bearing ........................................................................................................................................... Spacer, Shaft ........................................................................................................................................... Bearing, Ball ............................................................................................................................................ Ring, Retaining ...................................................................................................................................... Spring, Steering Shaft ......................................................................................................................... Screw, 5/16-18 X 0.75 Thread-Forming .............................................................................................. Screw, 3/8-16 X 7.00 Hex Cap ................................................................................................................ Cover, Steering Column Tube ................................................................................................................ Screw, 5/16-18 Thrd Forming ................................................................................................................ Steering Shaft Assembly (includes items 18 through 26) ........................................................... Washer, 0.675 ID X 1.19 OD ............................................................................................................... Ring, 0.579 Internal Retaining .......................................................................................................... Wedge, Molded ..................................................................................................................................... Seat, Plastic Bearing ............................................................................................................................ Bearing, Ball ............................................................................................................................................ Ring, Retaining ...................................................................................................................................... Spring, Steering Shaft ......................................................................................................................... Column, Aluminum Steering ........................................................................................................... Shaft Steering Column ....................................................................................................................... Kit, Steering Column Mounting Bracket (includes items 28 and 29) ...................................... Bracket, RH Steering Column Mount ............................................................................................ Bracket, LH Steering column mount ............................................................................................. Joint, Steering (includes items 31 and 32) ........................................................................................ Bolt, Hex-Head, 8mm X 1.25 - 30 .................................................................................................... Lockwasher, 5/16 Split ........................................................................................................................ Boot, Steering Column Round .............................................................................................................. Washer, 3/8 Type A Flat ............................................................................................................................ Locknut, 3/8-16 Hex .................................................................................................................................. 1 1 1 1 1 2 2 1 1 2 1 1 1 2 1 2 1 1 1 2 2 2 1 1 1 1 1 1 1 1 3 3 1 4 2 Note: Item 5 is not illustrated. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 5-5 5 G E D 5 G E D 5 7 2 6 4 3 9 1 8 000246-002 Page 5-6 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List STEERING WHEEL – TURF VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 1016156 1016219 1012565 1012566 1016154 N/A 1016214 1016663 1017273 Wheel, Steering .......................................................................................................................................... Plate, Scorecard (includes items 3 through 7) ................................................................................. Screw, #12 Phillips Round Head ...................................................................................................... Tapered Compression Spring ........................................................................................................... Clip, Scorecard ....................................................................................................................................... Plate, Score Card ................................................................................................................................... Pencil Grip ............................................................................................................................................... Screw, #12-14 X 0.625 ............................................................................................................................... Nut, 5/8-18 Nylon Insert Jam ................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 2 2 1 1 1 2 1 Page 5-7 5 G E D 5 G E D 1 4 2 3 000246-003 Page 5-8 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List STEERING WHEEL – CARRYALL AND XRT VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 101615504 1016156 1016663 1017273 Plate, Scorecard .......................................................................................................................................... Wheel, Steering .......................................................................................................................................... Screw, #12-14 X 0.625 ............................................................................................................................... Nut, 5/8-18 Nylon Insert Jam ................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 2 1 Page 5-9 5 G E D 5 G E 1 15 D 2 4 23 16 23 17 1 7 6 13 8 18 20 19 11 25 12 5 21 26 33 14 22 9 15 10 23 000189-001 Page 5-10 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List STEERING GEAR ASSEMBLY ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1012467 1013042 101878302 1013035 1013044 1013051 1013052 101879401 101879501 101879601 101879701 101879801 101879901 101880001 101880101 101880201 101880301 N/A N/A N/A N/A N/A 8990 1035 1624 334 7540 1011895 1011930 1015597 7602 7555 8754 Link, Rack and Pinion Drag ..................................................................................................................... Nut, 12mm Hex ........................................................................................................................................... Steering Gear Assembly (without yoke) (includes items 4 through 23) ................................ Bellows, Long ......................................................................................................................................... Rack Screw Locknut ............................................................................................................................. Snap Ring ................................................................................................................................................ Seal, Steering Pinion Dust ................................................................................................................. Bearing, Ball ............................................................................................................................................ Stop Washer ........................................................................................................................................... Stop Ring, C-Type ................................................................................................................................. Support Yoke ......................................................................................................................................... Rack Guide Pressure Spring .............................................................................................................. Ring, Stop, C-Type ................................................................................................................................ Bellows, Short ........................................................................................................................................ Dust Seal Retaining Ring ................................................................................................................... Inner Ball Joint Asm ............................................................................................................................. Washer, Tab ............................................................................................................................................. Box, Steering Gear ................................................................................................................................ Bearing, Lower Pinion ......................................................................................................................... Pinion, Steering ..................................................................................................................................... Screw, Rack Guide ................................................................................................................................ Rack, Steering ........................................................................................................................................ Tie Wrap, 8" Nylon ................................................................................................................................ Cotter Pin, 3/32 x 1 .................................................................................................................................... Screw, 3/8-16 X 1.50 Hex-Head Cap .................................................................................................... Washer, 3/8 Type A Flat ............................................................................................................................ Ball Joint, Left (includes items 28 through 31) ................................................................................ Socket, LH Vertical ................................................................................................................................ Seal, Vertical Socket Dust .................................................................................................................. Fitting, 1/4-28 Thread-Forming Grease ........................................................................................ Nut, 3/8-24 UNF Hex ............................................................................................................................ Nut, 1/2-20 Hex, Left-Hand Thread ...................................................................................................... Locknut, 3/8-16 Hex .................................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 3 3 1 1 1 1 1 1 3 Page 5-11 5 G E D 5 G E D 4 3 1 2 3 000304-001 Page 5-12 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FRONT FRAME PLATES – TURF/CARRYALL 252 AND XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 N/A 1218 1241 7473 Extension, I-Beam ...................................................................................................................................... Screw, 5/16-18 X 1.25 Hex-Head Cap .................................................................................................. Washer, 5/16 Type A Flat ......................................................................................................................... Locknut, 5/16-18 Nylon Insert ............................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 4 16 32 16 Page 5-13 5 G E D 5 G E 20 21 20 8 15 D 14 13 21 17 18 15 21 12 2 16 12 10 16 20 19 2 10 19 21 5 7 4 6 3 11 11 000312-002 Page 5-14 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FRONT SUSPENSION, UPPER – VEHICLES WITH TWO-WHEEL BRAKES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 N/A 1010138 1016353 1016346 1016349 1016350 N/A 1016385 1016387 1017266 102289201 103351001 N/A 1013042 102022601 102022602 103354701 103653501 2402 8754 8861 Sub, Fr Susp. -1 Lf-2wb Golf (includes items 2 through 21) ........................................................ Locknut, 3/8-16 Dimpled ................................................................................................................... Sub-Assembly, Delta A-Plate (includes items 4 through 7) ................................................... Bushing, Urethane ......................................................................................................................... Sleeve, Delta Inner ......................................................................................................................... Sleeve, Delta Outer ........................................................................................................................ Delta A-Plate .................................................................................................................................... Delta Shock and Gear Support Assembly ................................................................................... Screw, 3/8-16 X 2.75 Hx Hd Cap ...................................................................................................... A-Plate Strap .......................................................................................................................................... Nut - Hex Locking, M12 X 1.25 ......................................................................................................... Shock Absorber, Front, Common ................................................................................................... Asm, Tie Rod (includes items 14 through 18) ............................................................................. Nut, 12mm Hex ............................................................................................................................... End, Tie Rod M12 X 1.25 Rh ........................................................................................................ End, Tie Rod, M12 X 1.25, Lh ....................................................................................................... Rod, Tie, Male Thd .......................................................................................................................... Nut, Jam, M12-1.25, Lh ................................................................................................................. Screw, 3/8-16 X 2.25 Hx Hd Cap ...................................................................................................... Locknut, 3/8-16 Hex ............................................................................................................................ Bolt, 3/8-16 X 1.75 Hex ....................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List A/R 2 2 6 2 1 1 1 2 2 3 2 1 1 1 1 1 1 4 13 2 Page 5-15 5 G E D 5 G E 12 D 5 10 17 7 9 11 7 2 12 10 5 9 11 2 3 1 8 6 21 16 20 9 15 8 6 13 19 21 16 17 18 16 4 19 15 20 16 000311-001 Page 5-16 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FRONT SUSPENSION, LOWER – VEHICLES WITH TWO-WHEEL BRAKES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1010124 1010150 1010177 1014276 1016384 1016386 1016387 1016389 101870501 102564002 102684501 102766301 103507001 103628701 1012303 1015583 N/A 357 706 8754 8755 Plate, Spring Mount .................................................................................................................................. Bearing, Thrust ............................................................................................................................................ Bolt, 3/8-16 X 2.00 Hex Head ................................................................................................................. Plate, Front Spring Retainer ................................................................................................................... Clevis, Delta Upper .................................................................................................................................... King Pin Assembly ..................................................................................................................................... Screw, 3/8-16 X 2.75 Hx Hd Cap ............................................................................................................ Washer, 1.125 Od Wave ........................................................................................................................... Screw, 3/8-16 X 4.75 Hx Hd Cap ............................................................................................................ Washer-1/2 Conical, Yellow .................................................................................................................... Washer, M12 Hard Regular ..................................................................................................................... Nut, 1/2-20, Center Lock .......................................................................................................................... Eccentric Bolt Common ........................................................................................................................... Spring Asm, Front, 1 Leaf (includes items 15 through 17) .......................................................... Bushing, Steel ........................................................................................................................................ Bushing, Urethane ............................................................................................................................... Spring, Front, 1 Leaf ............................................................................................................................. Lockwasher, 3/8 Split ................................................................................................................................ Nut, Hex 3/8-16 ........................................................................................................................................... Locknut, 3/8-16 Hex .................................................................................................................................. Screw, 3/8-16 X 3.375 Hex Cap .............................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 2 4 1 2 2 2 2 4 2 2 2 1 1 2 4 1 4 1 4 2 Page 5-17 5 G E D 5 G E 15 18 27 16 26 26 8 13 D 20 17 23 2 22 11 1 21 25 27 4 14 14 9 11 26 14 4 10 26 5 7 4 6 3 12 24 12 19 000314-001 Page 5-18 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FRONT SUSPENSION, UPPER – TURF/CARRYALL 252 AND XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 1010138 1010219 1016353 1016346 1016349 1016350 N/A 1016385 1017266 101955001 103351001 1035 1308 2402 7539 N/A 1011930 1015597 7602 7540 1011895 1011930 1015597 7602 7555 8754 8861 Locknut, 3/8-16 Dimpled ........................................................................................................................ Tie Rod ........................................................................................................................................................... Sub-Assembly, Delta A-Plate (includes items 4 through 7) ........................................................ Bushing, Urethane ............................................................................................................................... Sleeve, Delta Inner ............................................................................................................................... Sleeve, Delta Outer .............................................................................................................................. Delta A-Plate .......................................................................................................................................... Delta Shock and Gear Support Assembly ......................................................................................... A-Plate Strap ................................................................................................................................................ Brake Cable Guide Bracket ..................................................................................................................... Shock Absorber, Front, Common ......................................................................................................... Cotter Pin, 3/32 x 1 .................................................................................................................................... Nut, 1/2-20 Hex ........................................................................................................................................... Screw, 3/8-16 X 2.25 Hx Hd Cap ............................................................................................................ Ball Joint, Right-Hand (includes items 16 through 19) ................................................................. Socket, RH Vertical ............................................................................................................................... Seal, Vertical Socket Dust .................................................................................................................. Fitting, 1/4-28 Thread-Forming Grease ........................................................................................ Nut, 3/8-24 UNF Hex ............................................................................................................................ Ball Joint, Left (includes items 21 through 24) ................................................................................ Socket, LH Vertical ................................................................................................................................ Seal, Vertical Socket Dust .................................................................................................................. Fitting, 1/4-28 Thread-Forming Grease ........................................................................................ Nut, 3/8-24 UNF Hex ............................................................................................................................ Nut, 1/2-20 Hex, Left-Hand Thread ...................................................................................................... Locknut, 3/8-16 Hex .................................................................................................................................. Bolt, 3/8-16 X 1.75 Hex ............................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 1 2 6 2 1 1 1 1 1 2 2 1 4 1 1 1 1 1 1 1 1 1 1 1 6 2 Page 5-19 5 G E D 5 G E 19 D 7 3 10 5 18 8 9 1 2 9 11 8 13 14 13 12 15 16 12 17 4 19 13 6 18 000313-001 Page 5-20 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FRONT SUSPENSION, LOWER – TURF/CARRYALL 252 AND XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1010124 1010150 1010177 1014276 1016384 1016386 1016387 1016389 101870501 102766301 103507001 103628801 1012303 1015583 103502701 357 706 8754 8755 Plate, Spring Mount .................................................................................................................................. Bearing, Thrust ............................................................................................................................................ Bolt, 3/8-16 X 2.00 Hex Head ................................................................................................................. Plate, Front Spring Retainer ................................................................................................................... Clevis, Delta Upper .................................................................................................................................... King Pin Assembly ..................................................................................................................................... Screw, 3/8-16 X 2.75 Hx Hd Cap ............................................................................................................ Washer, 1.125 Od Wave ........................................................................................................................... Screw, 3/8-16 X 4.75 Hx Hd Cap ............................................................................................................ Nut, 1/2-20, Center Lock .......................................................................................................................... Eccentric Bolt Common ........................................................................................................................... Spring Asm, Front, 2 Leaf (includes items 13 through 15) .......................................................... Bushing, Steel ........................................................................................................................................ Bushing, Urethane ............................................................................................................................... Spring, Front, 2 Leaf ............................................................................................................................. Lockwasher, 3/8 Split ................................................................................................................................ Nut, Hex 3/8-16 ........................................................................................................................................... Locknut, 3/8-16 Hex .................................................................................................................................. Screw, 3/8-16 X 3.375 Hex Cap .............................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 2 4 1 2 2 2 2 4 2 1 1 2 4 1 4 4 8 2 Page 5-21 5 G E D 5 26 G 15 E 27 18 16 D 26 8 13 20 17 23 21 25 22 27 10 1 2 9 10 1 26 14 11 14 26 5 7 4 6 3 12 24 19 12 000316-001 Page 5-22 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FRONT SUSPENSION, UPPER – TURF/CARRYALL 2 AND 2 PLUS WITH FOUR-WHEEL BRAKES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 1010138 1010219 1016353 1016346 1016349 1016350 N/A 1016385 1017266 101870601 101955001 1035 1308 2402 7539 N/A 1011930 1015597 7602 7540 1011895 1011930 1015597 7602 7555 8754 8861 Locknut, 3/8-16 Dimpled ........................................................................................................................ Tie Rod ........................................................................................................................................................... Sub-Assembly, Delta A-Plate (includes items 4 through 7) ........................................................ Bushing, Urethane ............................................................................................................................... Sleeve, Delta Inner ............................................................................................................................... Sleeve, Delta Outer .............................................................................................................................. Delta A-Plate .......................................................................................................................................... Delta Shock and Gear Support Assembly ......................................................................................... A-Plate Strap ................................................................................................................................................ Shock Absorber, Front Utility ................................................................................................................. Brake Cable Guide Bracket ..................................................................................................................... Cotter Pin, 3/32 x 1 .................................................................................................................................... Nut, 1/2-20 Hex ........................................................................................................................................... Screw, 3/8-16 X 2.25 Hx Hd Cap ............................................................................................................ Ball Joint, Right-Hand (includes items 16 through 19) ................................................................. Socket, RH Vertical ............................................................................................................................... Seal, Vertical Socket Dust .................................................................................................................. Fitting, 1/4-28 Thread-Forming Grease ........................................................................................ Nut, 3/8-24 UNF Hex ............................................................................................................................ Ball Joint, Left (includes items 21 through 24) ................................................................................ Socket, LH Vertical ................................................................................................................................ Seal, Vertical Socket Dust .................................................................................................................. Fitting, 1/4-28 Thread-Forming Grease ........................................................................................ Nut, 3/8-24 UNF Hex ............................................................................................................................ Nut, 1/2-20 Hex, Left-Hand Thread ...................................................................................................... Locknut, 3/8-16 Hex .................................................................................................................................. Bolt, 3/8-16 X 1.75 Hex ............................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 1 2 6 2 1 1 1 1 2 1 2 1 4 1 1 1 1 1 1 1 1 1 1 1 6 2 Page 5-23 5 G E D 5 G E 17 D 7 12 10 19 3 5 11 2 1 9 13 8 15 14 17 16 15 18 4 19 21 6 16 17 000315-001 Page 5-24 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FRONT SUSPENSION, LOWER – TURF/CARRYALL 2 AND 2 PLUS WITH FOUR-WHEEL BRAKES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1010124 1010150 1010177 1014276 1016384 1016386 1016387 1016389 101870501 102564002 102684501 102766301 103507001 103628701 1012303 1015583 N/A 357 706 8754 8755 Plate, Spring Mount .................................................................................................................................. Bearing, Thrust ............................................................................................................................................ Bolt, 3/8-16 X 2.00 Hex Head ................................................................................................................. Plate, Front Spring Retainer ................................................................................................................... Clevis, Delta Upper .................................................................................................................................... King Pin Assembly ..................................................................................................................................... Screw, 3/8-16 X 2.75 Hx Hd Cap ............................................................................................................ Washer, 1.125 Od Wave ........................................................................................................................... Screw, 3/8-16 X 4.75 Hx Hd Cap ............................................................................................................ Washer-1/2 Conical, Yellow .................................................................................................................... Washer, M12 Hard Regular ..................................................................................................................... Nut, 1/2-20, Center Lock .......................................................................................................................... Eccentric Bolt Common ........................................................................................................................... Spring Asm, Front, 1 Leaf (includes items 15 through 17) .......................................................... Bushing, Steel ........................................................................................................................................ Bushing, Urethane ............................................................................................................................... Spring, Front, 1 Leaf ............................................................................................................................. Lockwasher, 3/8 Split ................................................................................................................................ Nut, Hex 3/8-16 ........................................................................................................................................... Locknut, 3/8-16 Hex .................................................................................................................................. Screw, 3/8-16 X 3.375 Hex Cap .............................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 3 2 4 1 2 2 2 2 4 2 2 2 1 1 2 4 1 4 5 8 2 Page 5-25 5 G E D 5 G PASSENGER SIDE E 6 21 22 15 D 3 2 17 23 16 20 4 19 22 18 20 5 14 1 13 24 12 DRIVER SIDE 11 21 22 15 8 7 9 17 20 19 22 18 10 20 23 16 14 13 12 1 24 000310-001 Page 5-26 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FRONT SPINDLES AND HUBS – VEHICLES WITH TWO-WHEEL BRAKES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1010005 1010347 1010348 N/A 1015597 7048 8067 1011393 7274 7308 1011892 1011887 N/A N/A 103477901 7308 1013135 7274 7910 7840 Washer, 3/4 Flat .......................................................................................................................................... Spindle Assembly, Right .......................................................................................................................... Spindle Assembly, Left (includes items 4 through 7) .................................................................... Spindle Sub-Assembly, Left-Hand .................................................................................................. Fitting, 1/4-28 Thread-Forming Grease ........................................................................................ Bushing, Flanged Bronze ................................................................................................................... Bushing, Bronze Spindle .................................................................................................................... Hub Bearing Package (includes items 9 and 10) ............................................................................ Bearing, Front Hub Wheel ................................................................................................................. Race, Front Hub Bearing .................................................................................................................... Hub Assembly (includes items 12 through 19) ............................................................................... Dust Cover .............................................................................................................................................. Hub (includes items 14 through 16) .............................................................................................. Front Hub .......................................................................................................................................... Lug Stud, 1/2-20 Unf, 4037 ......................................................................................................... Race, Front Hub Bearing .............................................................................................................. Seal, Double Lip .................................................................................................................................... Bearing, Front Hub Wheel ................................................................................................................. Pin, 5/32 X 1.00 Cotter ........................................................................................................................ Nut, 3/4-16 Hex Slotted ........................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 1 1 1 1 1 1 4 1 1 2 1 1 1 4 2 1 2 1 2 Page 5-27 5 G E D 5 G E 19 4 3 D 17 15 6 21 9 16 8 12 7 5 18 9 4 1 20 3 2 14 4 3 12 10 11 6 9 8 12 7 13 21 5 9 4 3 2 1 20 000310-002 Page 5-28 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FRONT SPINDLES AND HUBS – VEHICLES WITH FOUR-WHEEL BRAKES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1010005 1011393 7274 7308 1011887 N/A N/A 103477901 7308 103717302 1015597 N/A 7048 8067 103717402 1015597 N/A 7048 8067 7840 7910 Washer, 3/4 Flat .......................................................................................................................................... Hub Bearing Package (includes items 3 and 4) ............................................................................... Bearing, Front Hub Wheel ................................................................................................................. Race, Front Hub Bearing .................................................................................................................... Dust Cover .................................................................................................................................................... Hub (includes items 7 through 9) ........................................................................................................ Front Hub ................................................................................................................................................ Lug Stud, 1/2-20 Unf, 4037 ................................................................................................................ Race, Front Hub Bearing .................................................................................................................... Asm, Spindle, Lh, 4wb, Sp (includes items 11 through 14) ......................................................... Fitting, 1/4-28 Thread-Forming Grease ........................................................................................ Subasm, Spindle, Lh, 4wb ................................................................................................................. Bushing, Flanged Bronze ................................................................................................................... Bushing, Bronze Spindle .................................................................................................................... Asm, Spindle, Rh, 4wb, Sp (includes items 16 through 19) ......................................................... Fitting, 1/4-28 Thread-Forming Grease ........................................................................................ Subasm, Spindle, Rh, 4wb ................................................................................................................. Bushing, Flanged Bronze ................................................................................................................... Bushing, Bronze Spindle .................................................................................................................... Nut, 3/4-16 Hex Slotted ........................................................................................................................... Pin, 5/32 X 1.00 Cotter .............................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 4 1 1 2 2 1 4 2 1 1 1 1 1 1 1 1 1 1 2 2 Page 5-29 5 G E D 5 G E 2 28 D 1 5 23 17 3 18 25 8 7 14 9 19 21 20 12 26 13 6 22 27 29 15 23 10 16 11 24 000960-001 Page 5-30 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List STEERING GEAR ASSEMBLY ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 1013042 102022602 102289201 103601501 1013035 1013044 1013051 1013052 101879401 101879501 101879601 101879701 101879801 101879901 101880001 101880101 101880201 101880301 N/A N/A N/A N/A N/A 8990 103653401 1624 334 7555 8754 Nut, 12mm Hex ........................................................................................................................................... End, Tie Rod, M12 X 1.25, Lh .................................................................................................................. Nut - Hex Locking, M12 X 1.25 .............................................................................................................. Asm, Steering Rack And Pinion (includes items 5 through 24) ................................................. Bellows, Long ......................................................................................................................................... Rack Screw Locknut ............................................................................................................................. Snap Ring ................................................................................................................................................ Seal, Steering Pinion Dust ................................................................................................................. Bearing, Ball ............................................................................................................................................ Stop Washer ........................................................................................................................................... Stop Ring, C-Type ................................................................................................................................. Support Yoke ......................................................................................................................................... Rack Guide Pressure Spring .............................................................................................................. Ring, Stop, C-Type ................................................................................................................................ Bellows, Short ........................................................................................................................................ Dust Seal Retaining Ring ................................................................................................................... Inner Ball Joint Asm ............................................................................................................................. Washer, Tab ............................................................................................................................................. Box, Steering Gear ................................................................................................................................ Bearing, Lower Pinion ......................................................................................................................... Pinion, Steering ..................................................................................................................................... Screw, Rack Guide ................................................................................................................................ Rack, Steering ........................................................................................................................................ Tie Wrap, 8" Nylon ................................................................................................................................ Link, Drag, Male Thd ................................................................................................................................. Screw, 3/8-16 X 1.50 Hex-Head Cap .................................................................................................... Washer, 3/8 Type A Flat ............................................................................................................................ Nut, 1/2-20 Hex, Left-Hand Thread ...................................................................................................... Locknut, 3/8-16 Hex .................................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 3 3 1 3 Page 5-31 5 G E D 5 G 16 15 E D 8 10 10 6 5 6 16 10 13 15 7 16 15 PASSENGER’S SIDE (NOT SHOWN) 12 10 14 DRIVER’S SIDE (SHOWN) 11 6 10 4 3 3 9 1 2 4 000308-002 Page 5-32 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List REAR SUSPENSION – GASOLINE TURF/CARRYALL 2 AND CARRYALL 2 PLUS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1010145 1011415 1010142 1010144 1012180 1012303 1012304 1013207 1014555 1015583 101926501 101929401 102871801 103350901 8754 8755 Nut, 3/8-24 Hex ........................................................................................................................................... Kit, Shock Absorber Cushion (includes items 3 and 4) ................................................................. Cushion, Shock Absorber .................................................................................................................. Retainer, Shock Absorber Cushion ................................................................................................. U-Bolt ............................................................................................................................................................. Bushing, Steel .............................................................................................................................................. Shackle, Rear Spring ................................................................................................................................. Hanger, Brake Cable .................................................................................................................................. Locknut, 7/16-14 Nylon Hex .................................................................................................................. Bushing, Urethane ..................................................................................................................................... Bracket, Left-Hand ..................................................................................................................................... Bracket, Right .............................................................................................................................................. Spring, Multi Leaf ....................................................................................................................................... Shock Absorber, Rear, Utility .................................................................................................................. Locknut, 3/8-16 Hex .................................................................................................................................. Screw, 3/8-16 X 3.375 Hex Cap .............................................................................................................. 4 4 2 2 2 6 4 2 4 12 1 1 2 2 6 6 Note: Only the driver-side rear suspension is shown. Parts for the passengerside rear suspension are identical except for the leaf spring/shock mounting plate. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 5-33 5 G E D 5 G 16 15 E D 7 9 6 9 16 5 6 9 13 15 12 16 15 PASSENGER’S SIDE (NOT SHOWN) 11 DRIVER’S SIDE (SHOWN) 10 9 14 6 9 4 3 3 8 1 2 4 000308-003 Page 5-34 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List REAR SUSPENSION – GASOLINE TURF/ CARRYALL 252 AND XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1010145 1011415 1010142 1010144 1012180 1012303 1013207 1014555 1015583 101926501 101929401 102004201 102871801 103351101 8754 8755 Nut, 3/8-24 Hex ........................................................................................................................................... Kit, Shock Absorber Cushion (includes items 3 and 4) ................................................................. Cushion, Shock Absorber .................................................................................................................. Retainer, Shock Absorber Cushion ................................................................................................. U-Bolt ............................................................................................................................................................. Bushing, Steel .............................................................................................................................................. Hanger, Brake Cable .................................................................................................................................. Locknut, 7/16-14 Nylon Hex .................................................................................................................. Bushing, Urethane ..................................................................................................................................... Bracket, Left-Hand ..................................................................................................................................... Bracket, Right .............................................................................................................................................. Rear Spring Shackle .................................................................................................................................. Spring, Multi Leaf ....................................................................................................................................... Shock, Absorber, Utility ........................................................................................................................... Locknut, 3/8-16 Hex .................................................................................................................................. Screw, 3/8-16 X 3.375 Hex Cap .............................................................................................................. 4 4 2 2 2 6 2 4 12 1 1 4 2 2 6 6 Note: Only the driver-side rear suspension is shown. Parts for the passengerside rear suspension are identical except for the leaf spring/shock mounting plate. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 5-35 5 G E D 5 G 16 11 E D 13 10 10 7 9 7 11 10 12 16 14 11 16 PASSENGER’S SIDE (NOT SHOWN) 5 10 15 DRIVER’S SIDE (SHOWN) 6 7 10 4 3 3 8 1 Page 5-36 2 4 000309-003 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List REAR SUSPENSION – TURF/CARRYALL 2 IQ PLUS VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1010145 1011415 1010142 1010144 1012181 1012182 1012303 1014555 1014902 1015583 102066201 102871801 102891101 102917101 103351101 8754 Nut, 3/8-24 Hex ........................................................................................................................................... Kit, Shock Absorber Cushion (includes items 3 and 4) ................................................................. Cushion, Shock Absorber .................................................................................................................. Retainer, Shock Absorber Cushion ................................................................................................. Bracket, Shock Mounting, Right (Passenger) ................................................................................... Bracket, Shock Mounting, Left (Driver) .............................................................................................. Bushing, Steel .............................................................................................................................................. Locknut, 7/16-14 Nylon Hex .................................................................................................................. U-Bolt ............................................................................................................................................................. Bushing, Urethane ..................................................................................................................................... Screw, 3/8-16 X 3.50 Hex Cap ................................................................................................................ Spring, Multi Leaf ....................................................................................................................................... Clamp, Cable, Brake, Sym ........................................................................................................................ Weldment, Shackle .................................................................................................................................... Shock, Absorber, Utility ........................................................................................................................... Locknut, 3/8-16 Hex .................................................................................................................................. 4 4 2 2 1 1 6 4 2 12 6 2 2 2 2 6 Note: Only the driver-side rear suspension is shown. Parts for the passengerside rear suspension are identical except for the leaf spring/shock mounting plate. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 5-37 5 G E D 5 G 17 11 E D 14 8 5 8 12 7 5 18 8 13 17 15 17 PASSENGER’S SIDE (NOT SHOWN) 18 10 16 DRIVER’S SIDE (SHOWN) 9 8 4 5 3 3 6 1 Page 5-38 8 2 4 000309-005 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List REAR SUSPENSION – TURF/CARRYALL 252 AND XRT 900 IQ PLUS VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1010145 1011415 1010142 1010144 1012303 1014555 1014902 1015583 101926501 101929401 102066201 102399001 102871801 102891101 103324801 103351101 8754 8755 Nut, 3/8-24 Hex ........................................................................................................................................... Kit, Shock Absorber Cushion (includes items 3 and 4) ................................................................. Cushion, Shock Absorber .................................................................................................................. Retainer, Shock Absorber Cushion ................................................................................................. Bushing, Steel .............................................................................................................................................. Locknut, 7/16-14 Nylon Hex .................................................................................................................. U-Bolt ............................................................................................................................................................. Bushing, Urethane ..................................................................................................................................... Bracket, Left-Hand ..................................................................................................................................... Bracket, Right .............................................................................................................................................. Screw, 3/8-16 X 3.50 Hex Cap ................................................................................................................ Shock Extension ......................................................................................................................................... Spring, Multi Leaf ....................................................................................................................................... Clamp, Cable, Brake, Sym ........................................................................................................................ Weldment, Shackle, 10.0 ......................................................................................................................... Shock, Absorber, Utility ........................................................................................................................... Locknut, 3/8-16 Hex .................................................................................................................................. Screw, 3/8-16 X 3.375 Hex Cap .............................................................................................................. 4 4 2 2 6 4 2 12 1 1 2 2 2 2 2 2 6 4 Note: Only the driver-side rear suspension is shown. Parts for the passengerside rear suspension are identical except for the leaf spring/shock mounting plate. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 5-39 5 G E D 5 G 15 E 9 2 13 1 D 1 13 7 6 11 13 1 1 13 8 10 5 2 9 15 1 12 5 14 4 3 000306-001 Page 5-40 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List STABILIZER BAR – TURF/CARRYALL 2 AND CARRYALL 2 PLUS GASOLINE VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1015453 1015457 1015613 1015614 1015760 1016813 1016814 1242 357 7173 7174 7311 808 8233 8861 Compression Mount ................................................................................................................................. Spacer, 0.720" .............................................................................................................................................. Bushing, Stabilizer Bar .............................................................................................................................. Support, Bushing ....................................................................................................................................... Stabilizer Bar ................................................................................................................................................ Mounting Bracket, Stabilizer Bar .......................................................................................................... Link, Stabilizer Bar ...................................................................................................................................... Nut, 5/16-18 Hex ........................................................................................................................................ Lockwasher, 3/8 Split ................................................................................................................................ Screw, 5/16-18 X 0.75 Hex-Head Cap .................................................................................................. Lockwasher, 5/16 Split ............................................................................................................................. Screw, 1/4-20 X 2.00 Hex-Head Cap .................................................................................................... Washer, 3/8 Type B Flat ............................................................................................................................ Locknut, 1/4-20 Nylon Insert ................................................................................................................. Bolt, 3/8-16 X 1.75 Hex ............................................................................................................................. 8 4 2 2 1 2 2 8 4 8 8 8 8 8 4 Note: Only the driver side of the stabilizer bar is shown. Parts for the passenger side of the stabilizer bar are identical. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 5-41 5 G E D 5 G 15 E 9 2 13 1 D 1 13 7 6 11 13 1 1 13 8 10 5 2 9 15 1 12 5 14 4 3 000306-001 Page 5-42 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List STABILIZER BAR – GASOLINE TURF/CARRYALL 252 AND XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1015453 1015457 1015613 1015614 1015760 1016813 102004901 1242 357 7173 7174 7311 808 8233 8861 Compression Mount ................................................................................................................................. Spacer, 0.720" .............................................................................................................................................. Bushing, Stabilizer Bar .............................................................................................................................. Support, Bushing ....................................................................................................................................... Stabilizer Bar ................................................................................................................................................ Mounting Bracket, Stabilizer Bar .......................................................................................................... Link, Stabilizer Bar ...................................................................................................................................... Nut, 5/16-18 Hex ........................................................................................................................................ Lockwasher, 3/8 Split ................................................................................................................................ Screw, 5/16-18 X 0.75 Hex-Head Cap .................................................................................................. Lockwasher, 5/16 Split ............................................................................................................................. Screw, 1/4-20 X 2.00 Hex-Head Cap .................................................................................................... Washer, 3/8 Type B Flat ............................................................................................................................ Locknut, 1/4-20 Nylon Insert ................................................................................................................. Bolt, 3/8-16 X 1.75 Hex ............................................................................................................................. 8 4 2 2 1 2 2 8 4 8 8 8 8 8 4 Note: Only the driver side of the stabilizer bar is shown. Parts for the passenger side of the stabilizer bar are identical. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 5-43 5 G E D 5 G E D ELECTRICAL SYSTEM – GASOLINE VEHICLE 6 G E D 6 G E D 000594-001 Page 6-2 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 6 G E D 000594-001 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 6-3 6 G E D See previous two pages for illustration. Page 6-4 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List WIRING – TURF/CARRYALL 2 AND 252 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 103197101 Asm, Wire Harness, Carryall 2, Gas ....................................................................................................... 1 6 G E D 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 6-5 6 G E D 000595-001 Page 6-6 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 6 G E D 000595-001 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 6-7 6 G E D See previous two pages for illustration. Page 6-8 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List WIRING – CARRYALL 2 PLUS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 103198001 Asm, Wire Harness, Carryall 2 Plus ....................................................................................................... 1 6 G E D 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 6-9 6 G E D 000601-001 Page 6-10 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 6 G E D 000601-001 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 6-11 6 G E D See previous two pages for illustration. Page 6-12 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List WIRING – XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 103198101 Asm, Wire Harness, CA XRT .................................................................................................................... 1 6 G E D 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 6-13 6 G E D 10 9 14 17 16 3 18 19 13 27 1 1 26 15 4 2 23 24 21 7 22 25 11 20 8 6 000599-001 Page 6-14 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List HEADLIGHT AND HORN ELECTRICAL COMPONENTS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 1011229 1013357 1015720 1016356 N/A 1010909 1016 1017721 102869401 103255601 183 7473 7893 8990 1017853 101914401 102199001 304 332 4029 1011825 1014530 101955101 7820 N/A 7591 8233 Locknut, #6-32 Whiz ................................................................................................................................. Rivet, 5/32 Aluminum Pop ...................................................................................................................... Screw, #6-32 X 1/2 Hex Washer-Head ................................................................................................. Terminal Block with Insulator ................................................................................................................ Headlight Instl-gas Golf (includes items 6 through 14) ............................................................... Screw, #10-32 X 1.25 Rd Hd Mch ..................................................................................................... Washer, #10 Split Lock ........................................................................................................................ Limiter, Voltage ..................................................................................................................................... Switch, Rocker, Light ........................................................................................................................... Wire Harness, Hd Lght, Ca, Gas ........................................................................................................ Washer, #10 Type A Flat ...................................................................................................................... Locknut, 5/16-18 Nylon Insert ......................................................................................................... Nut, #10-32 Hex .................................................................................................................................... Tie Wrap, 8" Nylon ................................................................................................................................ Screw, #6-32 X 0.75 Hex-Head Machine ............................................................................................ Assembly, Voltage Suppressor .............................................................................................................. Relay, 12-Volt ............................................................................................................................................... Screw, 1/4-20 X 1.0 Hex-Head Cap ...................................................................................................... Washer, 1/4 Type A Narrow Flat ............................................................................................................ Horn (includes items 21 through 25) .................................................................................................. Horn Bracket .......................................................................................................................................... Horn, 12-VDC ......................................................................................................................................... Nut, M6 Hex ............................................................................................................................................ Washer, 5/16 Internal-Tooth ............................................................................................................. 5/16 Ring Term. ..................................................................................................................................... Washer, #6 Flat ............................................................................................................................................ Locknut, 1/4-20 Nylon Insert ................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 3 2 1 1 1 1 1 1 1 1 1 1 1 12 2 1 1 2 2 1 1 1 1 1 1 2 2 Page 6-15 6 G E D 6 G E D 11 14 15 13 20 17 12 19 18 16 1 6 3 5 7 2 9 4 8 10 000073-001 Page 6-16 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List HEADLIGHTS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 101988001 1013461 1016880 1017 1017062 1017064 1017065 101987901 101988101 101988201 101988002 1013461 1016879 1017 1017062 1017064 1017065 101987901 101988101 101988201 Headlight Assembly, Driver-Side Single Beam (includes items 2 through 10) .................... Screw, #10-16 Hex-Head Hi-Lo ........................................................................................................ Headlight Bezel, Left ........................................................................................................................... Nut, #10-24 Stainless-Steel Hex Machine .................................................................................... Turn Signal Lens Assy .......................................................................................................................... Mounting Bracket ................................................................................................................................. Retainer, Headlight .............................................................................................................................. Connector Harness Assembly, Headlight .................................................................................... Bulb, Headlight ...................................................................................................................................... Lens, Headlight ..................................................................................................................................... Headlight Assy, Passenger-Side Single Beam (includes items 12 through 20) .................... Screw, #10-16 Hex-Head Hi-Lo ........................................................................................................ Headlight Bezel, Right ........................................................................................................................ Nut, #10-24 Stainless-Steel Hex Machine .................................................................................... Turn Signal Lens Assy .......................................................................................................................... Mounting Bracket ................................................................................................................................. Retainer, Headlight .............................................................................................................................. Connector Harness Assembly, Headlight .................................................................................... Bulb, Headlight ...................................................................................................................................... Lens, Headlight ..................................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 2 1 2 1 2 1 1 1 1 1 2 1 2 1 2 1 1 1 1 Page 6-17 6 G E D 6 G 29 1 17 E 30 D 14 31 12 7 13 24 28 30 6 18 25 10 26 11 23 22 36 8 20 10 5 20 22 19 33 11 21 16 9 2 4 15 35 34 32 27 000327-006 Page 6-18 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List ELECTRICAL COMPONENT BOX – TURF/CARRYALL 2, AND 252 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 1015752 1016423 N/A 1010954 1012295 1012431 1013589 1013609 1014065 1014119 1014145 1014807 1014808 1014948 1015345 1015371 1015372 1015373 1015405 1015737 1015741 1015752 1015878 N/A 101856102 102711201 103197101 1242 7893 8057 8058 8717 8990 1241 7473 7818 Screw, #12-16 X 0.625 Hi-Lo ................................................................................................................... Fuse, 20-Amp ............................................................................................................................................... Asm, Electrical Component Box (includes items 4 through 33) ................................................ Stud, 1/4-28 X 0.560 Ball .................................................................................................................... Fuse, 10-Amp ......................................................................................................................................... Washer, #4 Flat ....................................................................................................................................... Ring, 0.338" Internal Retaining ........................................................................................................ Solenoid, 12-Volt .................................................................................................................................. Washer, 0.38" ID Delrin Flat ............................................................................................................... Wire Assembly #6 Red ........................................................................................................................ Bushing, Secondary Weight, Split .................................................................................................. Switch, Limit ........................................................................................................................................... Switch, Limit ........................................................................................................................................... Diode ........................................................................................................................................................ Bell Crank and Shaft Assembly ........................................................................................................ Box, Electrical Component ................................................................................................................ Cover, Electric Box ................................................................................................................................ Cam, Electric Box .................................................................................................................................. Bolt, Carriage, 5/16-18 X 2.0 ............................................................................................................. Wire Assy, #10 Red ............................................................................................................................... Fuse Block ............................................................................................................................................... Screw, #12-16 X 0.625 Hi-Lo ............................................................................................................. Screw, #4-40 Hex Head Machine .................................................................................................... Wire Assy, #16 Orange ........................................................................................................................ Screw, 1/4-15 X 1.50 Hi-lo Hex ......................................................................................................... Voltage Regulator ................................................................................................................................ Asm, Wire Harness, Carryall 2, Gas ................................................................................................. Nut, 5/16-18 Hex ................................................................................................................................... Nut, #10-32 Hex .................................................................................................................................... Nut, #4-40 Hex Machine ..................................................................................................................... Lockwasher, #4 Split ............................................................................................................................ Locknut, 1/4-28 Nylon Insert ............................................................................................................ Tie Wrap, 8" Nylon ................................................................................................................................ Washer, 5/16 Type A Flat ......................................................................................................................... Locknut, 5/16-18 Nylon Insert ............................................................................................................... Bolt, Carriage, 5/16-18 X 1.5 .................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 2 1 1 1 1 2 2 4 2 1 2 2 2 1 Page 6-19 6 G E D 6 14 G 1 E 25 23 26 9 11 10 19 15 31 7 16 20 17 20 5 30 10 D 6 21 29 28 19 10 13 8 18 4 24 12 27 2 4 through 3 28 22 000237-002 Page 6-20 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List ELECTRICAL COMPONENT BOX – XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1015752 101963401 N/A 1010954 1012295 1013589 1013609 1014065 1014119 1014145 1014948 1015345 1015371 1015372 1015373 1015405 1015737 1015741 1015752 1016423 101856102 102264001 102711201 103198101 1242 7893 8717 8990 1241 7473 7818 Screw, #12-16 X 0.625 Hi-Lo ................................................................................................................... Locknut, 5/16-18 Hex Flange ................................................................................................................. Asm, Electrical Component Box (includes items 4 through 28) ................................................ Stud, 1/4-28 X 0.560 Ball .................................................................................................................... Fuse, 10-Amp ......................................................................................................................................... Ring, 0.338" Internal Retaining ........................................................................................................ Solenoid, 12-Volt .................................................................................................................................. Washer, 0.38" ID Delrin Flat ............................................................................................................... Wire Assembly #6 Red ........................................................................................................................ Bushing, Secondary Weight, Split .................................................................................................. Diode ........................................................................................................................................................ Bell Crank and Shaft Assembly ........................................................................................................ Box, Electrical Component ................................................................................................................ Cover, Electric Box ................................................................................................................................ Cam, Electric Box .................................................................................................................................. Bolt, Carriage, 5/16-18 X 2.0 ............................................................................................................. Wire Assy, #10 Red ............................................................................................................................... Fuse Block ............................................................................................................................................... Screw, #12-16 X 0.625 Hi-Lo ............................................................................................................. Fuse, 20-Amp ......................................................................................................................................... Screw, 1/4-15 X 1.50 Hi-lo Hex ......................................................................................................... Diode Assembly .................................................................................................................................... Voltage Regulator ................................................................................................................................ Asm, Wire Harness, CA XRT ............................................................................................................... Nut, 5/16-18 Hex ................................................................................................................................... Nut, #10-32 Hex .................................................................................................................................... Locknut, 1/4-28 Nylon Insert ............................................................................................................ Tie Wrap, 8" Nylon ................................................................................................................................ Washer, 5/16 Type A Flat ......................................................................................................................... Locknut, 5/16-18 Nylon Insert ............................................................................................................... Bolt, Carriage, 5/16-18 X 1.5 .................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 2 1 2 2 2 1 Page 6-21 6 G E D 6 1 G 15 E D 33 36 31 32 27 7 34 13 12 35 26 22 25 16 24 34 28 10 6 11 29 20 21 41 8 5 20 10 18 17 38 11 20 9 23 19 40 39 2 14 4 37 30 000328-004 Page 6-22 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List ELECTRICAL COMPONENT BOX – CARRYALL 2 PLUS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 1015752 1016423 N/A 1010954 1012295 1012431 1013589 1013609 1014065 1014119 1014145 1014807 1014948 1015345 1015372 1015373 1015405 1015737 1015741 1015752 1015878 1016 1016997 1017 N/A 1017239 1017243 101856102 102803401 103198001 1242 183 7893 8057 8058 8450 8717 8990 1241 7473 7818 Screw, #12-16 X 0.625 Hi-Lo ................................................................................................................... Fuse, 20-Amp ............................................................................................................................................... Asm, Electrical Component Box (includes items 4 through 38) ................................................ Stud, 1/4-28 X 0.560 Ball .................................................................................................................... Fuse, 10-Amp ......................................................................................................................................... Washer, #4 Flat ....................................................................................................................................... Ring, 0.338" Internal Retaining ........................................................................................................ Solenoid, 12-Volt .................................................................................................................................. Washer, 0.38" ID Delrin Flat ............................................................................................................... Wire Assembly #6 Red ........................................................................................................................ Bushing, Secondary Weight, Split .................................................................................................. Switch, Limit ........................................................................................................................................... Diode ........................................................................................................................................................ Bell Crank and Shaft Assembly ........................................................................................................ Cover, Electric Box ................................................................................................................................ Cam, Electric Box .................................................................................................................................. Bolt, Carriage, 5/16-18 X 2.0 ............................................................................................................. Wire Assy, #10 Red ............................................................................................................................... Fuse Block ............................................................................................................................................... Screw, #12-16 X 0.625 Hi-Lo ............................................................................................................. Screw, #4-40 Hex Head Machine .................................................................................................... Washer, #10 Split Lock ........................................................................................................................ Electrical Component Box ................................................................................................................. Nut, #10-24 Stainless-Steel Hex Machine .................................................................................... Wire Assembly Orange #18 ............................................................................................................... Relay .......................................................................................................................................................... Mounting Bracket, Relay .................................................................................................................... Screw, 1/4-15 X 1.50 Hi-lo Hex ......................................................................................................... Asm, Voltage Regulator Key Sta ...................................................................................................... Asm, Wire Harness, Carryall 2 Plus ................................................................................................. Nut, 5/16-18 Hex ................................................................................................................................... Washer, #10 Type A Flat ...................................................................................................................... Nut, #10-32 Hex .................................................................................................................................... Nut, #4-40 Hex Machine ..................................................................................................................... Lockwasher, #4 Split ............................................................................................................................ Screw, #10-24 X 0.50 Hex-Head ....................................................................................................... Locknut, 1/4-28 Nylon Insert ............................................................................................................ Tie Wrap, 8" Nylon ................................................................................................................................ Washer, 5/16 Type A Flat ......................................................................................................................... Locknut, 5/16-18 Nylon Insert ............................................................................................................... Bolt, Carriage, 5/16-18 X 1.5 .................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 4 2 1 1 1 1 1 1 1 1 1 2 1 2 4 2 1 1 3 2 2 1 Page 6-23 6 G E D 6 24 G 25 E D 7 4 15 14 11 21 1 3 2 17 6 20 12 16 13 23 19 10 18 8 Page 6-24 9 000576-001 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List INSTRUMENT PANEL AND ELECTRICAL COMPONENTS – XRT 900 AND CARRYALL 2 PLUS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1011382 1013494 1015528 103180101 N/A 1012505 1016630 1016849 1016851 101804301 101825102 101826401 101830601 101830701 101834502 101851101 102977001 103199001 103199101 103205401 103210201 103390801 103348501 103348601 103348201 N/A Washer, #10 Pan-Head Screw ................................................................................................................ Cover, Screw Head ..................................................................................................................................... Screw, #10 x 1-1/4 Phillips Head ........................................................................................................... Cover, Hole, Switch, Rocker .................................................................................................................... Asm, Dash, Gas, Key Start (Instrument Panel) (includes items 6 through 22) ...................... Keys (set of 2) ......................................................................................................................................... Light, Oil ................................................................................................................................................... Screw, #4-24 X 0.33 Pan-Head Machine ....................................................................................... Buzzer, Reverse (9-48 VDC) ............................................................................................................... Screw, #8 X 0.500, Hex-Head Hi-Lo ................................................................................................ Decal, Off/On/Start .............................................................................................................................. Key Switch, 12-Volt, Off/On/Start ................................................................................................... Screw and Washer Assembly ........................................................................................................... Nut, Key Switch ..................................................................................................................................... Cap, Black Key Switch ......................................................................................................................... Washer, Key Switch .............................................................................................................................. Panel, Dash, Center, Gas (Instrument Panel) ............................................................................... Brush, Closeout, FNR ........................................................................................................................... Washer, Retaining, Brush, FNR ......................................................................................................... Decal, Warning, Rollover, Utl ............................................................................................................ Decal, Forward/Reverse, Gas ............................................................................................................ Kit, F-h Replmnt Utl Pre2007 (includes items 23 through 26) .............................................. Asm Wire Meter F-h Jumper ....................................................................................................... Gauge, Fuel-hour,sep Gnd,utl (includes item 25) ............................................................... Clip, Meter, Round .................................................................................................................... Instr, F-h Replmnt Pre2007 ......................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 2 2 2 1 1 1 2 1 2 1 1 5 1 1 1 1 2 2 1 1 1 1 1 1 1 Page 6-25 6 G E D 6 25 G 26 E D 8 4 16 15 12 22 1 3 2 18 7 21 17 14 13 24 20 11 19 9 10 6 Page 6-26 000576-002 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List INSTRUMENT PANEL AND ELECTRICAL COMPONENTS – TURF/ CARRYALL 2 AND 252 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 1011382 1013494 1015528 103180101 N/A 1012396 1012505 1016630 1016849 1016851 101804301 101825101 101826301 101830601 101830701 101834502 101851101 102977001 103199001 103199101 103205401 103210201 103390801 103348501 103348601 103348201 N/A Washer, #10 Pan-Head Screw ................................................................................................................ Cover, Screw Head ..................................................................................................................................... Screw, #10 x 1-1/4 Phillips Head ........................................................................................................... Cover, Hole, Switch, Rocker .................................................................................................................... Asm, Dash, Gas, Pedal-Start (Instrument Panel) (includes items 6 through 23) .................. Wire Assy #18 Black ............................................................................................................................. Keys (set of 2) ......................................................................................................................................... Light, Oil ................................................................................................................................................... Screw, #4-24 X 0.33 Pan-Head Machine ....................................................................................... Buzzer, Reverse (9-48 VDC) ............................................................................................................... Screw, #8 X 0.500, Hex-Head Hi-Lo ................................................................................................ Decal, Off/On ......................................................................................................................................... Key Switch, 12-Volt, Off/On .............................................................................................................. Screw and Washer Assembly ........................................................................................................... Nut, Key Switch ..................................................................................................................................... Cap, Black Key Switch ......................................................................................................................... Washer, Key Switch .............................................................................................................................. Panel, Dash, Center, Gas (Instrument Panel) ............................................................................... Brush, Closeout, FNR ........................................................................................................................... Washer, Retaining, Brush, FNR ......................................................................................................... Decal, Warning, Rollover, Utl ............................................................................................................ Decal, Forward/Reverse, Gas ............................................................................................................ Kit, F-h Replmnt Utl Pre2007 (includes items 24 through 27) .............................................. Asm Wire Meter F-h Jumper ....................................................................................................... Gauge, Fuel-hour,sep Gnd,utl (includes item 26) ............................................................... Clip, Meter, Round .................................................................................................................... Instr, F-h Replmnt Pre2007 ......................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 2 2 2 1 1 1 1 2 1 2 1 1 4 1 1 1 1 2 2 1 1 1 1 1 1 1 Page 6-27 6 G E D 6 G E D 7 8 9 2 4 3 12 1 10 6 11 3 Page 6-28 4 2 5 000331-003 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List HORN AND BRAKE SWITCHES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 1011280 1011439 1011557 101932201 101957101 101969701 102517601 102529201 103618101 1241 7173 7473 Locknut, 5/16-18 ........................................................................................................................................ Switch, Limit ................................................................................................................................................ Screw, #6-32 X 1.00 Hex-Head Machine ............................................................................................ Locknut, #6-32 Nylon ............................................................................................................................... Bracket, Brake Light Switch .................................................................................................................... Horn Button and Wire Assembly .......................................................................................................... Subasm, Horn Button Harness .............................................................................................................. Wire Cover, Steering Column ................................................................................................................. Harness, Jumper, Horn ............................................................................................................................. Washer, 5/16 Type A Flat ......................................................................................................................... Screw, 5/16-18 X 0.75 Hex-Head Cap .................................................................................................. Locknut, 5/16-18 Nylon Insert ............................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 2 4 4 1 1 1 1 1 1 1 1 Page 6-29 6 G E D 6 23 G E 19 21 13 5 7 12 32 D 30 31 15 16 14 18 6 17 22 25 3 24 29 35 27 11 2 28 4 10 37 34 9 33 38 8 36 000124-001 Page 6-30 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List STARTER/GENERATOR ASSEMBLY ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 101833701 1013001 1013003 1013005 101301102 101878101 101869302 101874901 101875001 101875101 101875201 101875301 101875401 101875501 101875601 101875701 101875802 101876001 101876202 101876301 N/A 1017653 101876402 101876501 101896501 N/A N/A N/A N/A 101877601 101877701 101879001 101939901 101875102 1013003 1014289 101875101 101939901 Starter/Generator (cw) (includes items 2 through 33) ................................................................. Bearing, Output Shaft Ball ................................................................................................................. Key, Starter/Generator ........................................................................................................................ Bearing, Ball ............................................................................................................................................ Brush Holder Assembly (cw) (includes item 6) .......................................................................... Brush Spring Set ............................................................................................................................. Brush and Screw Set (cw) .................................................................................................................. Front Bracket .......................................................................................................................................... Retainer .................................................................................................................................................... Armature ................................................................................................................................................. Field Coil Housing ................................................................................................................................ Pole Set .................................................................................................................................................... Screw Set ................................................................................................................................................. Field Stator Coil Assembly ................................................................................................................. F Insulator Set ........................................................................................................................................ DF Insulator ............................................................................................................................................ A Connector (cw) .................................................................................................................................. Screw and Mold Assembly ................................................................................................................ Brush Connector Assembly (cw) ..................................................................................................... Cover Set (includes items 21 and 22) ............................................................................................ Brush Inspection Port Cover ...................................................................................................... Brush Port Cover w/Drain ............................................................................................................ Rear Bracket (cw) .................................................................................................................................. Nut and Screw Set (includes items 25 through 29) .................................................................. Brush Holder Asm Screw ............................................................................................................. Washer, M5 Flat ............................................................................................................................... Washer, M14 Lock .......................................................................................................................... Nut, Hex, M14 x 2 ........................................................................................................................... Screw, M5 x 0.8 x 18mm .............................................................................................................. Nut and Washer Set ............................................................................................................................. Nut and Washer Set ............................................................................................................................. Through Bolt Set ................................................................................................................................... Spacer ....................................................................................................................................................... Armature Asm Conversion Kit (includes items 35 through 38) ................................................. Key, Starter/Generator ........................................................................................................................ Pulley, Starter/Generator ................................................................................................................... Armature ................................................................................................................................................. Spacer ....................................................................................................................................................... 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 1 2 2 1 3 1 1 1 2 1 1 1 3 2 1 2 1 1 1 1 1 1 Note: Item 36 will ONLY fit Model G425419 Starter/Generator. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 6-31 6 G E D 6 G E D 6 10 12 1 11 8 1 11 2 9 5 7 11 3 4 000239-001 Page 6-32 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FE350 STARTER/GENERATOR MOUNTING ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 1012830 101524002 1015932 1016074 1016883 101837301 101916701 1241 1242 705 7174 8754 Screw, M8-125 X 22 Hex-Head .............................................................................................................. Bracket, Starter/Generator Mounting ................................................................................................ Bolt, Carriage, 5/16-18 .............................................................................................................................. Screw, M8-1.25 X 18mm Torx ................................................................................................................ Bracket, Starter/Generator Adjustment ............................................................................................. Wire Assy, #6 Green ................................................................................................................................... V-Belt .............................................................................................................................................................. Washer, 5/16 Type A Flat ......................................................................................................................... Nut, 5/16-18 Hex ........................................................................................................................................ Screw, Cap-hex Hd 3/8-16x1.25 ............................................................................................................ Lockwasher, 5/16 Split ............................................................................................................................. Locknut, 3/8-16 Hex .................................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 1 1 1 1 1 1 1 1 2 3 2 Page 6-33 6 G E D 6 G 5 6 E D 3 4 1 8 2 7 9 7 9 000240-001 Page 6-34 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List BATTERY ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 1010934 1014288 1014375 101898001 102355301 103496801 1241 7173 7473 Screw, 5/16-18 X 1.00 Hex Cap .............................................................................................................. Screw, 5/16-18 X 0.75 Thread-Forming .............................................................................................. Screw, 3/8-16 X 0.50 Stainless Steel Hex-Head ............................................................................... Clamp, Battery ............................................................................................................................................. Lockwasher, #10 Split Ss .......................................................................................................................... Battery, Start, 12v ....................................................................................................................................... Washer, 5/16 Type A Flat ......................................................................................................................... Screw, 5/16-18 X 0.75 Hex-Head Cap .................................................................................................. Locknut, 5/16-18 Nylon Insert ............................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 2 1 2 1 2 1 2 Page 6-35 6 G E D 6 G E D 4 2 8 6 3 5 7 000755-001 Page 6-36 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List OPERATION AND MAINTENANCE SWITCH ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 N/A 101908401 101922501 103198401 103205501 332 8233 8248 Switch, Operation/Maintenance (includes items 2 through 5) ................................................. Boot, Switch ............................................................................................................................................ Bracket, Tow/Run Switch Mounting .............................................................................................. Switch, Toggle, SPDT ........................................................................................................................... Decal, Run/Service Switch ................................................................................................................. Washer, 1/4 Type A Narrow Flat ............................................................................................................ Locknut, 1/4-20 Nylon Insert ................................................................................................................. Screw, 1/4-20 X 0.75 Truss-Head Machine ........................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 1 1 2 2 2 Page 6-37 6 G E D 6 G E D FE350 ENGINE – S27 7 G E D 7 G E D 11 8 14 1 12 5 15 16 6 2 9 10 13 3 7 4 000203-001 Page 7-2 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FE350 ENGINE – OIL CIRCULATION ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1016429 1016432 1016457 1016467 1016473 101648203 1016502 1016537 1016570 1016576 1016581 1017442 1017456 1017458 1017460 1017507 Seat, Value Oil Press Relief ...................................................................................................................... Gasket, Drain Plug ..................................................................................................................................... Bolt, Flange Head ....................................................................................................................................... Filter, Oil ......................................................................................................................................................... Plate, Oil Pump ........................................................................................................................................... Oil Pump And Rotor .................................................................................................................................. Bracket, Oil Filter Mount .......................................................................................................................... Ball, Steel, Press, Relief .............................................................................................................................. O-Ring ............................................................................................................................................................ Plug, Drain .................................................................................................................................................... Spring ............................................................................................................................................................. Gasket ............................................................................................................................................................ Bolt, Flanged ................................................................................................................................................ Filter ................................................................................................................................................................ Cover, Pump ................................................................................................................................................. Plug ................................................................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 2 1 1 1 1 1 1 1 1 1 6 1 1 2 Page 7-3 7 G E D 7 G E D 11 6 16 15 7 3 6 13 6 2 16 12 7 10 1 6 4 8 9 14 000201-002 Page 7-4 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FE350 ENGINE WITHOUT ACR (AUTOMATIC COMPRESSION RELEASE) – SHROUDS AND BRACKETS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1015332 1015649 1015969 101887601 103386202 1016456 1016507 1016531 1016539 1016547 1017474 1017475 1017476 1017486 101916101 N/A Wire Assembly, #10, Uninsulated ......................................................................................................... Shroud, Fan .................................................................................................................................................. Screw, M6-1.00 X 10mm Pan Hd ........................................................................................................... Locknut, M6-1.00 Nylon Insert .............................................................................................................. Engine, FE350 S27 (includes items 6 through 16) .......................................................................... Bolt, Flange Head, M6 x 1 x 12 mm ................................................................................................ Bolt, Two-Ended .................................................................................................................................... Dipstick .................................................................................................................................................... O-Ring ....................................................................................................................................................... Nut, M6 Flange ...................................................................................................................................... Shroud, Engine ...................................................................................................................................... Shroud, Engine ...................................................................................................................................... Shroud, Engine ...................................................................................................................................... Tube, Oil Filler ........................................................................................................................................ Housing, FE350 Fan ............................................................................................................................. Washer, 6mm Flat ................................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 4 1 1 16 1 1 1 1 1 1 1 1 1 1 Page 7-5 7 G E D 7 G E D 6 9 16 17 13 1 4 14 11 7 5 2 12 3 10 15 8 000202-002 Page 7-6 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List AS26 FE350 ENGINE – IGNITION COMPONENTS AND FLYWHEEL ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1016455 1016544 1016561 1016562 1016587 1016588 1017448 1017455 1017463 1017490 101916301 N/A 103616501 103616601 103616701 103616801 AM1232301 Bolt, Flange Head ....................................................................................................................................... Screw .............................................................................................................................................................. Clamp ............................................................................................................................................................. Key ................................................................................................................................................................... Clamp ............................................................................................................................................................. Tube, 7mm X 10mm X 70mm ................................................................................................................ Bolt, Flanged ................................................................................................................................................ Plate, Flywheel Fan .................................................................................................................................... Cap Asm Plug .............................................................................................................................................. Washer, Flat .................................................................................................................................................. Fan (cw) ......................................................................................................................................................... Nut, Hex, 18 mm Fine ............................................................................................................................... Ignition, Coil Asm ....................................................................................................................................... Flywheel Comp ........................................................................................................................................... Ignition, Wire Lead .................................................................................................................................... Ignition, Grommet ..................................................................................................................................... Spark Plug, BPR2ES .................................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 Page 7-7 7 G E D 7 G E D 14 12 4 3 2 23 8 32 17 1 31 30 21 13 7 33 9 10 29 16 19 18 5 15 11 22 6 20 27 000204-002 Page 7-8 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List AS26 FE350 ENGINE – CYLINDER HEAD ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1016436 1016449 1016450 1016451 1016452 1016458 1016474 1016479 1016483 1016489 1016517 1016542 1016544 1016545 1016549 1016563 1016566 1016569 1016583 1017434 1017445 1017454 1017473 102304801 1016440 1016904 1017434 1017443 103615601 103615701 103616301 Gasket, Rocker Case .................................................................................................................................. Retainer, Valve Spring .............................................................................................................................. Collet .............................................................................................................................................................. Arm, Rocker .................................................................................................................................................. Shaft, Rocker ................................................................................................................................................ Bolt, Flange Head, M8 x 1.25 x 45 mm ............................................................................................... Plate ................................................................................................................................................................ Seat, Spring .................................................................................................................................................. Valve ............................................................................................................................................................... Stud, Two-Ended, M8-1.25 ...................................................................................................................... Circlip, Type-E .............................................................................................................................................. Screw .............................................................................................................................................................. Screw .............................................................................................................................................................. Nut ................................................................................................................................................................... Washer, 12.1x19x1.8 .................................................................................................................................. Pin .................................................................................................................................................................... Seal, Oil .......................................................................................................................................................... O-Ring ............................................................................................................................................................ Bolt, 6x35 ...................................................................................................................................................... Gasket, Head ................................................................................................................................................ Valve, Exhaust .............................................................................................................................................. Rod, Push ...................................................................................................................................................... Spring, Engine Valve ................................................................................................................................. Kit, Gasket, FE350 (includes items 25 through 28) ......................................................................... Gasket, Engine to Insulator ............................................................................................................... Gasket, Exhaust ..................................................................................................................................... Gasket, Head .......................................................................................................................................... Gasket, Crankcase Cover .................................................................................................................... Cylinder Head, Fe350 S26, S27 .............................................................................................................. Case, Rocker, Fe350 S26 S27 .................................................................................................................. Valve, Intake, Hard Tip .............................................................................................................................. 1 2 4 2 1 6 1 2 1 2 1 2 1 2 1 2 2 2 2 1 1 2 2 1 1 1 1 1 1 1 1 Note: Item 24 is not a component of the FE350 engine. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 7-9 7 G E D 7 G E D 12 17 10 9 10 11 6 15 8 3 2 5 4 16 7 18 23 14 1 19 24 13 20 - 22 000205-003 Page 7-10 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List AS26 FE350 ENGINE – CRANKCASE AND CRANKSHAFT OIL SENSOR ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1016453 1016454 1016472 1016494 1016496 1016506 1016510 1016521 1016535 1016538 1016544 1016564 1016584 1017472 1017487 1017504 1017508 1017513 1017514 101751801 101751802 101751803 103615901 103616401 Tappet ............................................................................................................................................................ Bolt, Flange Head, M5 x 0.8 x 8 mm .................................................................................................... Plate, Oil Filter Screen ............................................................................................................................... Sensor, Oil Level ......................................................................................................................................... Screw, Cross Pan-Head, M4 x 0.7 x 8 mm .......................................................................................... Clamp ............................................................................................................................................................. Bracket, Switch, Oil Level ........................................................................................................................ Screen, Oil Filter .......................................................................................................................................... Connector, Cord ......................................................................................................................................... O-Ring ............................................................................................................................................................ Screw .............................................................................................................................................................. Pin .................................................................................................................................................................... Bolt, Two-Ended, M8 x 1.25 x 69 mm .................................................................................................. Cover Crankcase ......................................................................................................................................... Bearing, Ball ................................................................................................................................................. Seal, Oil .......................................................................................................................................................... Plug ................................................................................................................................................................. Bolt Switch Bracket .................................................................................................................................... Screw, M8-1.25 X 45mm Hex ................................................................................................................. Shim, 0.3 ........................................................................................................................................................ Shim, 0.4 ........................................................................................................................................................ Shim, 0.5 ........................................................................................................................................................ Gasket, Crankcase Cover ......................................................................................................................... Camshaft Comp .......................................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 2 1 1 3 1 1 1 1 2 1 2 2 1 1 1 1 2 6 A/R A/R A/R 1 1 Page 7-11 7 G E D 7 G 7 E 8 D 16 6 12 14 17 16 29 4 5 11 13 11 13 30 31 15 32 32 2 34 10 33 9 18 - 28 3 1 35 000206-001 Page 7-12 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List AS26 FE350 ENGINE – CRANKCASE AND CRANKSHAFT ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 1016470 1016541 1016571 101744901 101744902 1017450 101745101 101745102 1017453 1017510 101745701 1017512 101745702 1017512 1017501 1017502 1017503 101773301 101773302 101773303 101773304 101773305 101773306 101773307 101773308 101773309 101773310 101773311 103615801 N/A 1016562 1017471 N/A N/A 103616201 Shaft, Guide, Counterbalance ............................................................................................................... Stud, 6x14 ..................................................................................................................................................... O-Ring ............................................................................................................................................................ Piston, Standard ......................................................................................................................................... Piston, 0.50 mm Oversize ........................................................................................................................ Pin, Piston ..................................................................................................................................................... Ring Set, Standard Piston ........................................................................................................................ Ring Set, Piston, 0.50 mm Oversize ..................................................................................................... Fe400 Counterbalance Weight (includes item 10) ......................................................................... Bearing, Plain ......................................................................................................................................... Asm, Con. Rod Std (includes item 12) ................................................................................................. Bolt ............................................................................................................................................................. Rod Assembly Connnecting Rod 0.5mm (includes item 14) ...................................................... Bolt ............................................................................................................................................................. Spacer ............................................................................................................................................................ Snap Ring ...................................................................................................................................................... Seal, Oil .......................................................................................................................................................... Shim, Crankshaft, 1.18mm ...................................................................................................................... Shim, Crankshaft, 1.25mm ...................................................................................................................... Shim, Crankshaft, 1.32mm ...................................................................................................................... Shim, Crankshaft, 1.39mm ...................................................................................................................... Shim, Crankshaft, 1.46mm ...................................................................................................................... Shim, Crankshaft, 1.53mm ...................................................................................................................... Shim, Crankshaft, 1.60mm ...................................................................................................................... Shim, Crankshaft, 1.67mm ...................................................................................................................... Shim, Crankshaft, 1.74mm ...................................................................................................................... Shim, Crankshaft, 1.11mm ...................................................................................................................... Shim, Crankshaft, 1.81mm ...................................................................................................................... Crankcase, Fe350 S26 S27 ....................................................................................................................... Crankshaft, Complete (includes items 31 through 34) ................................................................ Key ............................................................................................................................................................. Rod ............................................................................................................................................................. Gear, Helical ............................................................................................................................................ Gear, Spur ................................................................................................................................................ Nut, M6 Flange ............................................................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 4 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R 1 1 1 2 1 1 4 Page 7-13 7 G E D 7 G E D 8 2 11 13 10 4 4 10 4 9 15 14 5 6 12 3 1 7 16 10 000200-003 Page 7-14 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FE350 ENGINE MOUNTING – TURF/CARRYALL 2 AND CARRYALL 2 PLUS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1010577 1011697 1012571 1013924 101827101 101832601 101832701 101833101 101834601 101884801 101963401 102065901 102540301 334 705 96704416 Bolt, Hex-Head, 5/16-18 X 1.50 ............................................................................................................. Washer, 5/16 Flat ........................................................................................................................................ Washer, 5/16 Extra Thick Flat ................................................................................................................. Nut, 5/16-24 Hex Head Cone ................................................................................................................. Plate, Engine Mounting ........................................................................................................................... Stiffener (PTO Side) ................................................................................................................................... Stiffener (Flywheel Side) .......................................................................................................................... Stud, M8-1.25 X 50 mm Two-Ended .................................................................................................... Snubber Bracket ......................................................................................................................................... Screw, 5/16-24 X 0.875 Grade-8 ............................................................................................................ Locknut, 5/16-18 Hex Flange ................................................................................................................. Locknut, 3/8-16 Flanged Dimple .......................................................................................................... Inner Frame Snubber ................................................................................................................................ Washer, 3/8 Type A Flat ............................................................................................................................ Screw, Cap-hex Hd 3/8-16x1.25 ............................................................................................................ Nut Flg, M8 X 1.25 Serrated .................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 4 2 4 10 1 1 1 2 1 10 4 4 1 4 4 2 Page 7-15 7 G E D 7 G E D FE350 ENGINE WITH ACR (CARRYALL 2 PLUS) 8 G E D 8 G E D 11 6 16 17 7 3 6 13 17 10 7 15 2 17 7 12 10 1 6 4 8 9 14 000201-001 Page 8-2 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FE350 ENGINE WITH ACR (AUTOMATIC COMPRESSION RELEASE) – SHROUDS AND BRACKETS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1015332 1015649 1015969 101887601 101953801 1016456 1016507 1016531 1016539 1016547 1017474 1017475 1017476 1017486 1017500 101916101 N/A Wire Assembly, #10, Uninsulated ......................................................................................................... Shroud, Fan .................................................................................................................................................. Screw, M6-1.00 X 10mm Pan Hd ........................................................................................................... Locknut, M6-1.00 Nylon Insert .............................................................................................................. Engine, FE350 (cw) with ACR * (includes items 6 through 17) .................................................. Bolt, Flange Head, M6 x 1 x 12 mm ................................................................................................ Bolt, Two-Ended .................................................................................................................................... Dipstick .................................................................................................................................................... O-Ring ....................................................................................................................................................... Nut, M6 Flange ...................................................................................................................................... Shroud, Engine ...................................................................................................................................... Shroud, Engine ...................................................................................................................................... Shroud, Engine ...................................................................................................................................... Tube, Oil Filler ........................................................................................................................................ Spacer 6.50 X 12 X 5.5 ......................................................................................................................... Housing, FE350 Fan ............................................................................................................................. Washer, 6mm Flat ................................................................................................................................. 1 1 4 1 1 14 3 1 1 3 1 1 1 1 2 1 3 * Note: FE350 engine component listings span several pages. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 8-3 8 G E D 8 G E D 12 15 8 18 26 19 2 7 23 24 13 21 9 11 25 6 17 5 1 16 22 4 20 14 10 3 000202-001 Page 8-4 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List AS11 FE350 ENGINE – IGNITION COMPONENTS AND FLYWHEEL ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1016445 1016455 1016456 1016497 1016544 1016561 1016562 1016578 1016579 1016586 1016587 1016588 1017448 1017455 1017463 1017468 1017490 101881101 101909201 101909301 101909401 N/A 101916201 101916301 N/A AM10724 Bracket, RPM Limiter ................................................................................................................................. Bolt, Flange Head ....................................................................................................................................... Bolt, Flange Head, M6 x 1 x 12 mm ..................................................................................................... Screw, Pan WP Cross ................................................................................................................................. Screw .............................................................................................................................................................. Clamp ............................................................................................................................................................. Key ................................................................................................................................................................... Ignition, Grommet ..................................................................................................................................... Band, RPM Limiter Mount ....................................................................................................................... Damper, RPM Limiter ................................................................................................................................ Clamp ............................................................................................................................................................. Tube, 7mm X 10mm X 70mm ................................................................................................................ Bolt, Flanged ................................................................................................................................................ Plate, Flywheel Fan .................................................................................................................................... Cap Asm Plug .............................................................................................................................................. Clamp ............................................................................................................................................................. Washer, Flat .................................................................................................................................................. Spark Plug, OHV (Autolite) ...................................................................................................................... Coil, Ignition ................................................................................................................................................. Lead Wire Assy ............................................................................................................................................ Limiter, RPM ................................................................................................................................................. Clamp, Steel ................................................................................................................................................. Flywheel ........................................................................................................................................................ Fan (cw) ......................................................................................................................................................... Nut, Hex, 18 mm Fine ............................................................................................................................... Spark Plug, OHV (NGK) ............................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 2 2 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 8-5 8 G E D 8 G E D 11 8 14 1 12 5 15 16 6 2 9 10 13 3 7 4 000203-001 Page 8-6 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FE350 ENGINE – OIL CIRCULATION ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1016429 1016432 1016457 1016467 1016473 101648203 1016502 1016537 1016570 1016576 1016581 1017442 1017456 1017458 1017460 1017507 Seat, Value Oil Press Relief ...................................................................................................................... Gasket, Drain Plug ..................................................................................................................................... Bolt, Flange Head ....................................................................................................................................... Filter, Oil ......................................................................................................................................................... Plate, Oil Pump ........................................................................................................................................... Oil Pump And Rotor .................................................................................................................................. Bracket, Oil Filter Mount .......................................................................................................................... Ball, Steel, Press, Relief .............................................................................................................................. O-Ring ............................................................................................................................................................ Plug, Drain .................................................................................................................................................... Spring ............................................................................................................................................................. Gasket ............................................................................................................................................................ Bolt, Flanged ................................................................................................................................................ Filter ................................................................................................................................................................ Cover, Pump ................................................................................................................................................. Plug ................................................................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 2 1 1 1 1 1 1 1 1 1 6 1 1 2 Page 8-7 8 G E D 8 G E D 24 3 2 26 32 7 1 14 21 19 20 23 11 6 22 8 9 18 13 16 15 4 12 10 25 5 17 30 000204-001 Page 8-8 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List AS11 FE350 ENGINE – CYLINDER HEAD ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1016436 1016449 1016450 1016452 1016458 1016474 1016479 1016483 1016489 1016517 1016544 1016549 1016563 1016566 1016569 1016583 1017434 1017435 1016518 1016519 1016560 1017444 1017445 1017446 1017454 1017473 102304801 1016440 1016904 1017434 1017443 102753401 Gasket, Rocker Case .................................................................................................................................. Retainer, Valve Spring .............................................................................................................................. Collet .............................................................................................................................................................. Shaft, Rocker ................................................................................................................................................ Bolt, Flange Head, M8 x 1.25 x 45 mm ............................................................................................... Plate ................................................................................................................................................................ Seat, Spring .................................................................................................................................................. Valve ............................................................................................................................................................... Stud, Two-Ended, M8-1.25 ...................................................................................................................... Circlip, Type-E .............................................................................................................................................. Screw .............................................................................................................................................................. Washer, 12.1x19x1.8 .................................................................................................................................. Pin .................................................................................................................................................................... Seal, Oil .......................................................................................................................................................... O-Ring ............................................................................................................................................................ Bolt, 6x35 ...................................................................................................................................................... Gasket, Head ................................................................................................................................................ Assembly, Cylinder Head, FE350 (includes items 19 through 21) ............................................ Guide, Valve, Exhaust .......................................................................................................................... Guide, Valve ............................................................................................................................................ Snap Ring ................................................................................................................................................ Valve, Intake ................................................................................................................................................. Valve, Exhaust .............................................................................................................................................. Arm, Rocker .................................................................................................................................................. Rod, Push ...................................................................................................................................................... Spring, Engine Valve ................................................................................................................................. Kit, Gasket, FE350 (includes items 28 through 31) ......................................................................... Gasket, Engine to Insulator ............................................................................................................... Gasket, Exhaust ..................................................................................................................................... Gasket, Head .......................................................................................................................................... Gasket, Crankcase Cover .................................................................................................................... Case, Rocker ................................................................................................................................................. 1 2 4 1 6 1 2 1 2 1 1 1 2 2 2 2 1 1 1 1 2 1 1 2 2 2 1 1 1 1 1 1 Note: Item 28 is not a component of the FE350 engine. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 8-9 8 G E D 8 G E D 11 18 8 9 5 9 10 16 2 7 1 4 3 17 25 6 19 13 14 15 14 24 20 12 21 - 23 000205-001 Page 8-10 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FE350 ENGINE WITH ACR – CRANKCASE, CAMSHAFT, AND OIL SENSOR ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1016454 1016472 1016494 1016496 1016506 1016510 1016521 1016535 1016538 1016544 1016564 1016584 1017443 1017447 1017472 1017487 1017504 1017508 1017513 1017514 101751801 101751802 101751803 102271601 1017511 Bolt, Flange Head, M5 x 0.8 x 8 mm .................................................................................................... Plate, Oil Filter Screen ............................................................................................................................... Sensor, Oil Level ......................................................................................................................................... Screw, Cross Pan-Head, M4 x 0.7 x 8 mm .......................................................................................... Clamp ............................................................................................................................................................. Bracket, Switch, Oil Level ........................................................................................................................ Screen, Oil Filter .......................................................................................................................................... Connector, Cord ......................................................................................................................................... O-Ring ............................................................................................................................................................ Screw .............................................................................................................................................................. Pin .................................................................................................................................................................... Bolt, Two-Ended, M8 x 1.25 x 69 mm .................................................................................................. Gasket, Crankcase Cover ......................................................................................................................... Adjuster, Lash .............................................................................................................................................. Cover Crankcase ......................................................................................................................................... Bearing, Ball ................................................................................................................................................. Seal, Oil .......................................................................................................................................................... Plug ................................................................................................................................................................. Bolt Switch Bracket .................................................................................................................................... Screw, M8-1.25 X 45mm Hex ................................................................................................................. Shim, 0.3 ........................................................................................................................................................ Shim, 0.4 ........................................................................................................................................................ Shim, 0.5 ........................................................................................................................................................ Camshaft, FE350/FE400 with ACR, 44-tooth (includes item 25) ............................................... Spring ....................................................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 1 1 3 1 1 1 1 2 1 2 2 1 2 1 1 1 1 2 6 A/R A/R A/R 1 1 Page 8-11 8 G E D 8 G 8 E 9 D 17 7 13 15 18 17 30 5 6 12 14 12 14 31 32 16 33 33 2 35 11 34 10 19 - 29 4 1 3 000206-001 Page 8-12 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List AS11 FE350 ENGINE – CRANKCASE AND CRANKSHAFT ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 1016470 1016541 1016547 1016571 101744901 101744902 1017450 101745101 101745102 1017453 1017510 101745701 1017512 101745702 1017512 1017501 1017502 1017503 101773301 101773302 101773303 101773304 101773305 101773306 101773307 101773308 101773309 101773310 101773311 101916001 102430901 1016562 1017471 N/A N/A Shaft, Guide, Counterbalance ............................................................................................................... Stud, 6x14 ..................................................................................................................................................... Nut, M6 Flange ............................................................................................................................................ O-Ring ............................................................................................................................................................ Piston, Standard ......................................................................................................................................... Piston, 0.50 mm Oversize ........................................................................................................................ Pin, Piston ..................................................................................................................................................... Ring Set, Standard Piston ........................................................................................................................ Ring Set, Piston, 0.50 mm Oversize ..................................................................................................... Fe400 Counterbalance Weight (includes item 11) ......................................................................... Bearing, Plain ......................................................................................................................................... Asm, Con. Rod Std (includes item 13) ................................................................................................. Bolt ............................................................................................................................................................. Rod Assembly Connnecting Rod 0.5mm (includes item 15) ...................................................... Bolt ............................................................................................................................................................. Spacer ............................................................................................................................................................ Snap Ring ...................................................................................................................................................... Seal, Oil .......................................................................................................................................................... Shim, Crankshaft, 1.18mm ...................................................................................................................... Shim, Crankshaft, 1.25mm ...................................................................................................................... Shim, Crankshaft, 1.32mm ...................................................................................................................... Shim, Crankshaft, 1.39mm ...................................................................................................................... Shim, Crankshaft, 1.46mm ...................................................................................................................... Shim, Crankshaft, 1.53mm ...................................................................................................................... Shim, Crankshaft, 1.60mm ...................................................................................................................... Shim, Crankshaft, 1.67mm ...................................................................................................................... Shim, Crankshaft, 1.74mm ...................................................................................................................... Shim, Crankshaft, 1.11mm ...................................................................................................................... Shim, Crankshaft, 1.81mm ...................................................................................................................... Crankcase Complete, FE350 (cw) ......................................................................................................... Crankshaft, FE350 Left-Hand, 22-Tooth (includes items 32 through 35) ............................... Key ............................................................................................................................................................. Rod ............................................................................................................................................................. Gear, Helical ............................................................................................................................................ Gear, Spur ................................................................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 4 4 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R 1 1 1 2 1 1 Page 8-13 8 G E D 8 G E D 8 2 11 13 10 9 4 10 4 4 15 14 5 6 12 3 1 7 16 10 000200-002 Page 8-14 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List ENGINE MOUNTING – TURF/CARRYALL 252 AND XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1010577 1011697 1012571 1013924 101827101 101832601 101832701 101833101 101834601 101884801 101963401 102065901 102540301 334 705 96704416 Bolt, Hex-Head, 5/16-18 X 1.50 ............................................................................................................. Washer, 5/16 Flat ........................................................................................................................................ Washer, 5/16 Extra Thick Flat ................................................................................................................. Nut, 5/16-24 Hex Head Cone ................................................................................................................. Plate, Engine Mounting ........................................................................................................................... Stiffener (PTO Side) ................................................................................................................................... Stiffener (Flywheel Side) .......................................................................................................................... Stud, M8-1.25 X 50 mm Two-Ended .................................................................................................... Snubber Bracket ......................................................................................................................................... Screw, 5/16-24 X 0.875 Grade-8 ............................................................................................................ Locknut, 5/16-18 Hex Flange ................................................................................................................. Locknut, 3/8-16 Flanged Dimple .......................................................................................................... Inner Frame Snubber ................................................................................................................................ Washer, 3/8 Type A Flat ............................................................................................................................ Screw, Cap-hex Hd 3/8-16x1.25 ............................................................................................................ Nut Flg, M8 X 1.25 Serrated .................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 4 2 4 10 1 1 1 2 1 10 4 4 1 4 4 2 Page 8-15 8 G E D 8 G E D 8 2 11 13 10 4 4 10 4 9 15 14 5 6 12 3 1 7 16 10 000200-003 Page 8-16 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FE350 ENGINE MOUNTING – TURF/CARRYALL 2 AND CARRYALL 2 PLUS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1010577 1011697 1012571 1013924 101827101 101832601 101832701 101833101 101834601 101884801 101963401 102065901 102540301 334 705 96704416 Bolt, Hex-Head, 5/16-18 X 1.50 ............................................................................................................. Washer, 5/16 Flat ........................................................................................................................................ Washer, 5/16 Extra Thick Flat ................................................................................................................. Nut, 5/16-24 Hex Head Cone ................................................................................................................. Plate, Engine Mounting ........................................................................................................................... Stiffener (PTO Side) ................................................................................................................................... Stiffener (Flywheel Side) .......................................................................................................................... Stud, M8-1.25 X 50 mm Two-Ended .................................................................................................... Snubber Bracket ......................................................................................................................................... Screw, 5/16-24 X 0.875 Grade-8 ............................................................................................................ Locknut, 5/16-18 Hex Flange ................................................................................................................. Locknut, 3/8-16 Flanged Dimple .......................................................................................................... Inner Frame Snubber ................................................................................................................................ Washer, 3/8 Type A Flat ............................................................................................................................ Screw, Cap-hex Hd 3/8-16x1.25 ............................................................................................................ Nut Flg, M8 X 1.25 Serrated .................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 4 2 4 10 1 1 1 2 1 10 4 4 1 4 4 2 Page 8-17 8 G E D 8 G E D FE350 ENGINE WITHOUT ACR (TURF/ CA 2, 252 AND XRT 900) 9 G E D 9 G E D 11 6 16 17 7 3 6 13 17 10 7 15 2 17 7 12 10 1 6 4 8 9 14 000201-001 Page 9-2 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List AS11 FE350 ENGINE WITHOUT ACR (AUTOMATIC COMPRESSION RELEASE) – SHROUDS AND BRACKETS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1015332 1015649 1015969 101887601 101953802 1016456 1016507 1016531 1016539 1016547 1017474 1017475 1017476 1017486 1017500 101916101 N/A Wire Assembly, #10, Uninsulated ......................................................................................................... Shroud, Fan .................................................................................................................................................. Screw, M6-1.00 X 10mm Pan Hd ........................................................................................................... Locknut, M6-1.00 Nylon Insert .............................................................................................................. Engine, FE350 (cw) without ACR * (includes items 6 through 17) ........................................... Bolt, Flange Head, M6 x 1 x 12 mm ................................................................................................ Bolt, Two-Ended .................................................................................................................................... Dipstick .................................................................................................................................................... O-Ring ....................................................................................................................................................... Nut, M6 Flange ...................................................................................................................................... Shroud, Engine ...................................................................................................................................... Shroud, Engine ...................................................................................................................................... Shroud, Engine ...................................................................................................................................... Tube, Oil Filler ........................................................................................................................................ Spacer 6.50 X 12 X 5.5 ......................................................................................................................... Housing, FE350 Fan ............................................................................................................................. Washer, 6mm Flat ................................................................................................................................. 1 1 4 1 1 14 3 1 1 3 1 1 1 1 2 1 3 * Note: FE350 engine component listings span several pages. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 9-3 9 G E D 9 G E D 12 15 8 18 26 19 2 7 23 24 13 21 9 11 25 6 17 5 1 16 22 4 20 14 10 3 000202-001 Page 9-4 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List AS11 FE350 ENGINE – IGNITION COMPONENTS AND FLYWHEEL ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1016445 1016455 1016456 1016497 1016544 1016561 1016562 1016578 1016579 1016586 1016587 1016588 1017448 1017455 1017463 1017468 1017490 101881101 101909201 101909301 101909401 N/A 101916201 101916301 N/A AM10724 Bracket, RPM Limiter ................................................................................................................................. Bolt, Flange Head ....................................................................................................................................... Bolt, Flange Head, M6 x 1 x 12 mm ..................................................................................................... Screw, Pan WP Cross ................................................................................................................................. Screw .............................................................................................................................................................. Clamp ............................................................................................................................................................. Key ................................................................................................................................................................... Ignition, Grommet ..................................................................................................................................... Band, RPM Limiter Mount ....................................................................................................................... Damper, RPM Limiter ................................................................................................................................ Clamp ............................................................................................................................................................. Tube, 7mm X 10mm X 70mm ................................................................................................................ Bolt, Flanged ................................................................................................................................................ Plate, Flywheel Fan .................................................................................................................................... Cap Asm Plug .............................................................................................................................................. Clamp ............................................................................................................................................................. Washer, Flat .................................................................................................................................................. Spark Plug, OHV (Autolite) ...................................................................................................................... Coil, Ignition ................................................................................................................................................. Lead Wire Assy ............................................................................................................................................ Limiter, RPM ................................................................................................................................................. Clamp, Steel ................................................................................................................................................. Flywheel ........................................................................................................................................................ Fan (cw) ......................................................................................................................................................... Nut, Hex, 18 mm Fine ............................................................................................................................... Spark Plug, OHV (NGK) ............................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 2 2 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 9-5 9 G E D 9 G E D 11 8 14 1 12 5 15 16 6 2 9 10 13 3 7 4 000203-001 Page 9-6 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FE350 ENGINE – OIL CIRCULATION ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1016429 1016432 1016457 1016467 1016473 101648203 1016502 1016537 1016570 1016576 1016581 1017442 1017456 1017458 1017460 1017507 Seat, Value Oil Press Relief ...................................................................................................................... Gasket, Drain Plug ..................................................................................................................................... Bolt, Flange Head ....................................................................................................................................... Filter, Oil ......................................................................................................................................................... Plate, Oil Pump ........................................................................................................................................... Oil Pump And Rotor .................................................................................................................................. Bracket, Oil Filter Mount .......................................................................................................................... Ball, Steel, Press, Relief .............................................................................................................................. O-Ring ............................................................................................................................................................ Plug, Drain .................................................................................................................................................... Spring ............................................................................................................................................................. Gasket ............................................................................................................................................................ Bolt, Flanged ................................................................................................................................................ Filter ................................................................................................................................................................ Cover, Pump ................................................................................................................................................. Plug ................................................................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 2 1 1 1 1 1 1 1 1 1 6 1 1 2 Page 9-7 9 G E D 9 G E D 24 3 2 26 32 7 1 14 21 19 20 23 11 6 22 8 9 18 13 16 15 4 12 10 25 5 17 30 000204-001 Page 9-8 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List AS11 FE350 ENGINE – CYLINDER HEAD ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1016436 1016449 1016450 1016452 1016458 1016474 1016479 1016483 1016489 1016517 1016544 1016549 1016563 1016566 1016569 1016583 1017434 1017435 1016518 1016519 1016560 1017444 1017445 1017446 1017454 1017473 102304801 1016440 1016904 1017434 1017443 102753401 Gasket, Rocker Case .................................................................................................................................. Retainer, Valve Spring .............................................................................................................................. Collet .............................................................................................................................................................. Shaft, Rocker ................................................................................................................................................ Bolt, Flange Head, M8 x 1.25 x 45 mm ............................................................................................... Plate ................................................................................................................................................................ Seat, Spring .................................................................................................................................................. Valve ............................................................................................................................................................... Stud, Two-Ended, M8-1.25 ...................................................................................................................... Circlip, Type-E .............................................................................................................................................. Screw .............................................................................................................................................................. Washer, 12.1x19x1.8 .................................................................................................................................. Pin .................................................................................................................................................................... Seal, Oil .......................................................................................................................................................... O-Ring ............................................................................................................................................................ Bolt, 6x35 ...................................................................................................................................................... Gasket, Head ................................................................................................................................................ Assembly, Cylinder Head, FE350 (includes items 19 through 21) ............................................ Guide, Valve, Exhaust .......................................................................................................................... Guide, Valve ............................................................................................................................................ Snap Ring ................................................................................................................................................ Valve, Intake ................................................................................................................................................. Valve, Exhaust .............................................................................................................................................. Arm, Rocker .................................................................................................................................................. Rod, Push ...................................................................................................................................................... Spring, Engine Valve ................................................................................................................................. Kit, Gasket, FE350 (includes items 28 through 31) ......................................................................... Gasket, Engine to Insulator ............................................................................................................... Gasket, Exhaust ..................................................................................................................................... Gasket, Head .......................................................................................................................................... Gasket, Crankcase Cover .................................................................................................................... Case, Rocker ................................................................................................................................................. 1 2 4 1 6 1 2 1 2 1 1 1 2 2 2 2 1 1 1 1 2 1 1 2 2 2 1 1 1 1 1 1 Note: Item 28 is not a component of the FE350 engine. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 9-9 9 G E D 9 G E D 11 18 8 9 5 9 10 16 2 7 1 4 3 17 6 19 13 14 15 14 24 20 12 21 - 23 000205-002 Page 9-10 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List AS11 FE350 ENGINE WITHOUT ACR – CRANKCASE, CAMSHAFT, AND OIL SENSOR ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1016454 1016472 1016494 1016496 1016506 1016510 1016521 1016535 1016538 1016544 1016564 1016584 1017443 1017447 1017472 1017487 1017504 1017508 1017513 1017514 101751801 101751802 101751803 102431001 Bolt, Flange Head, M5 x 0.8 x 8 mm .................................................................................................... Plate, Oil Filter Screen ............................................................................................................................... Sensor, Oil Level ......................................................................................................................................... Screw, Cross Pan-Head, M4 x 0.7 x 8 mm .......................................................................................... Clamp ............................................................................................................................................................. Bracket, Switch, Oil Level ........................................................................................................................ Screen, Oil Filter .......................................................................................................................................... Connector, Cord ......................................................................................................................................... O-Ring ............................................................................................................................................................ Screw .............................................................................................................................................................. Pin .................................................................................................................................................................... Bolt, Two-Ended, M8 x 1.25 x 69 mm .................................................................................................. Gasket, Crankcase Cover ......................................................................................................................... Adjuster, Lash .............................................................................................................................................. Cover Crankcase ......................................................................................................................................... Bearing, Ball ................................................................................................................................................. Seal, Oil .......................................................................................................................................................... Plug ................................................................................................................................................................. Bolt Switch Bracket .................................................................................................................................... Screw, M8-1.25 X 45mm Hex ................................................................................................................. Shim, 0.3 ........................................................................................................................................................ Shim, 0.4 ........................................................................................................................................................ Shim, 0.5 ........................................................................................................................................................ Camshaft, FE350 without ACR, 44-Tooth ........................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 1 1 3 1 1 1 1 2 1 2 2 1 2 1 1 1 1 2 6 A/R A/R A/R 1 Page 9-11 9 G E D 9 G 8 E 9 D 17 7 13 15 18 17 30 5 6 12 14 12 14 31 32 16 33 33 2 35 11 34 10 19 - 29 4 1 3 000206-001 Page 9-12 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List AS11 FE350 ENGINE – CRANKCASE AND CRANKSHAFT ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 1016470 1016541 1016547 1016571 101744901 101744902 1017450 101745101 101745102 1017453 1017510 101745701 1017512 101745702 1017512 1017501 1017502 1017503 101773301 101773302 101773303 101773304 101773305 101773306 101773307 101773308 101773309 101773310 101773311 101916001 102430901 1016562 1017471 N/A N/A Shaft, Guide, Counterbalance ............................................................................................................... Stud, 6x14 ..................................................................................................................................................... Nut, M6 Flange ............................................................................................................................................ O-Ring ............................................................................................................................................................ Piston, Standard ......................................................................................................................................... Piston, 0.50 mm Oversize ........................................................................................................................ Pin, Piston ..................................................................................................................................................... Ring Set, Standard Piston ........................................................................................................................ Ring Set, Piston, 0.50 mm Oversize ..................................................................................................... Fe400 Counterbalance Weight (includes item 11) ......................................................................... Bearing, Plain ......................................................................................................................................... Asm, Con. Rod Std (includes item 13) ................................................................................................. Bolt ............................................................................................................................................................. Rod Assembly Connnecting Rod 0.5mm (includes item 15) ...................................................... Bolt ............................................................................................................................................................. Spacer ............................................................................................................................................................ Snap Ring ...................................................................................................................................................... Seal, Oil .......................................................................................................................................................... Shim, Crankshaft, 1.18mm ...................................................................................................................... Shim, Crankshaft, 1.25mm ...................................................................................................................... Shim, Crankshaft, 1.32mm ...................................................................................................................... Shim, Crankshaft, 1.39mm ...................................................................................................................... Shim, Crankshaft, 1.46mm ...................................................................................................................... Shim, Crankshaft, 1.53mm ...................................................................................................................... Shim, Crankshaft, 1.60mm ...................................................................................................................... Shim, Crankshaft, 1.67mm ...................................................................................................................... Shim, Crankshaft, 1.74mm ...................................................................................................................... Shim, Crankshaft, 1.11mm ...................................................................................................................... Shim, Crankshaft, 1.81mm ...................................................................................................................... Crankcase Complete, FE350 (cw) ......................................................................................................... Crankshaft, FE350 Left-Hand, 22-Tooth (includes items 32 through 35) ............................... Key ............................................................................................................................................................. Rod ............................................................................................................................................................. Gear, Helical ............................................................................................................................................ Gear, Spur ................................................................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 4 4 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R 1 1 1 2 1 1 Page 9-13 9 G E D 9 G E D 8 2 11 13 10 9 4 10 4 4 15 14 5 6 12 3 1 7 16 10 000200-002 Page 9-14 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List ENGINE MOUNTING – TURF/CARRYALL 252 AND XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1010577 1011697 1012571 1013924 101827101 101832601 101832701 101833101 101834601 101884801 101963401 102065901 102540301 334 705 96704416 Bolt, Hex-Head, 5/16-18 X 1.50 ............................................................................................................. Washer, 5/16 Flat ........................................................................................................................................ Washer, 5/16 Extra Thick Flat ................................................................................................................. Nut, 5/16-24 Hex Head Cone ................................................................................................................. Plate, Engine Mounting ........................................................................................................................... Stiffener (PTO Side) ................................................................................................................................... Stiffener (Flywheel Side) .......................................................................................................................... Stud, M8-1.25 X 50 mm Two-Ended .................................................................................................... Snubber Bracket ......................................................................................................................................... Screw, 5/16-24 X 0.875 Grade-8 ............................................................................................................ Locknut, 5/16-18 Hex Flange ................................................................................................................. Locknut, 3/8-16 Flanged Dimple .......................................................................................................... Inner Frame Snubber ................................................................................................................................ Washer, 3/8 Type A Flat ............................................................................................................................ Screw, Cap-hex Hd 3/8-16x1.25 ............................................................................................................ Nut Flg, M8 X 1.25 Serrated .................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 4 2 4 10 1 1 1 2 1 10 4 4 1 4 4 2 Page 9-15 9 G E D 9 G E D 8 2 11 13 10 4 4 10 4 9 15 14 5 6 12 3 1 7 16 10 000200-003 Page 9-16 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FE350 ENGINE MOUNTING – TURF/CARRYALL 2 AND CARRYALL 2 PLUS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1010577 1011697 1012571 1013924 101827101 101832601 101832701 101833101 101834601 101884801 101963401 102065901 102540301 334 705 96704416 Bolt, Hex-Head, 5/16-18 X 1.50 ............................................................................................................. Washer, 5/16 Flat ........................................................................................................................................ Washer, 5/16 Extra Thick Flat ................................................................................................................. Nut, 5/16-24 Hex Head Cone ................................................................................................................. Plate, Engine Mounting ........................................................................................................................... Stiffener (PTO Side) ................................................................................................................................... Stiffener (Flywheel Side) .......................................................................................................................... Stud, M8-1.25 X 50 mm Two-Ended .................................................................................................... Snubber Bracket ......................................................................................................................................... Screw, 5/16-24 X 0.875 Grade-8 ............................................................................................................ Locknut, 5/16-18 Hex Flange ................................................................................................................. Locknut, 3/8-16 Flanged Dimple .......................................................................................................... Inner Frame Snubber ................................................................................................................................ Washer, 3/8 Type A Flat ............................................................................................................................ Screw, Cap-hex Hd 3/8-16x1.25 ............................................................................................................ Nut Flg, M8 X 1.25 Serrated .................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 4 2 4 10 1 1 1 2 1 10 4 4 1 4 4 2 Page 9-17 9 G E D 9 G E D EXHAUST SYSTEM 10 G E D 10 G E 2 1 D 3 11 8 6 5 7 4 12 10 9 000209-001 Page 10-2 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List EXHAUST SYSTEM – FE350 ENGINE ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 1012528 1012830 1013734 1015814 1016904 1017689 101859401 1241 332 451 7174 7847 Nut, M8-1.25 Hex ....................................................................................................................................... Screw, M8-125 X 22 Hex-Head .............................................................................................................. Lockwasher, 8mm Split ............................................................................................................................ Bracket, Muffler Mounting ..................................................................................................................... Gasket, Exhaust .......................................................................................................................................... Clamp, 5" Muffler Hose ............................................................................................................................ Exhaust System, FE350 ............................................................................................................................ Washer, 5/16 Type A Flat ......................................................................................................................... Washer, 1/4 Type A Narrow Flat ............................................................................................................ Lockwasher, 1/4 Split ................................................................................................................................ Lockwasher, 5/16 Split ............................................................................................................................. Screw, 1/4-20 X 0.75 Hex-Head Cap .................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 1 2 1 1 1 1 1 2 2 1 2 Page 10-3 10 G E D 10 G E D FUEL, INTAKE, AND GOVERNOR SYSTEMS 11 G E D 11 G 2 E D 3 000593-001 Page 11-2 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List SPLASH GUARD ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 N/A 1010434 103174401 Instl, Splashguard, Ca (includes items 2 and 3) ............................................................................... Barrel - Plastic ......................................................................................................................................... Splash Guard .......................................................................................................................................... 1 3 1 11 G E D 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 11-3 11 G E 8 D 6 7 3 5 1 12 13 11 9 4 10 000609-001 Page 11-4 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FUEL TANK (NON-CLIFORNIA) WITH SENDING UNIT ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 1016 103187601 1013461 1013462 1015139 1015143 N/A 102513701 102522001 102751601 N/A 183 8797 Washer, #10 Split Lock .............................................................................................................................. Asm, Fuel Tank, Side Fill, Su (includes items 3 through 11) ........................................................ Screw, #10-16 Hex-Head Hi-Lo ........................................................................................................ Sending Unit, Fuel Level * ................................................................................................................. Insulation Grommet ............................................................................................................................ Vent, Fuel Tank ...................................................................................................................................... Wire Assembly #16 Black ................................................................................................................... Valve - Fuel Pickup Tube .................................................................................................................... Gasket, Rubber ...................................................................................................................................... Cap, Fuel Tank, Gasoline .................................................................................................................... Tank, Fuel, Side Fill ............................................................................................................................... Washer, #10 Type A Flat ........................................................................................................................... Nut, #10-32 Brass Hex ............................................................................................................................... 1 1 5 1 1 1 1 1 1 1 1 1 1 * Note: Must replace fuel sending unit gasket when servicing this component. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 11-5 11 G E D 11 G E D 1 3 7 11 12 23 24 9 13 26 27 6 25 5 8 10 18 4 000602-002 Page 11-6 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FUEL SYSTEM ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 N/A 1012285 1013687 1013746 1014116 1015137 1016 101824401 101929501 102865101 N/A 1012649 102003201 N/A 102865101 102977901 102978001 103306301 103764001 N/A 103010101 103781201 183 Instl, Fuel Sys, Side Fill,ca2 (includes items 2 through 23) ........................................................... Screw, 1/4 X 0.625 Hex-Head ........................................................................................................... Clamp, 3/8" Hose (screw type) ......................................................................................................... Clamp, 0.301 ID Hose .......................................................................................................................... Nut, 1/4-20 Speed ................................................................................................................................ Fuel Line (available by the foot) ...................................................................................................... Washer, #10 Split Lock ........................................................................................................................ Vent Barb ................................................................................................................................................. Mount Fuel Pump ................................................................................................................................. Fuel Line ................................................................................................................................................... Asm, Fuel Filter 16.93" J1737 (includes items 12 through 15) .............................................. Clamp, 0.460 Red Hose ................................................................................................................ Filter, Fuel, 30 Micron .................................................................................................................... Cap, Plug, Plastic ............................................................................................................................. Fuel Line ............................................................................................................................................ Bezel, Fuel Fill, 5.0 Dia ......................................................................................................................... Strap, Fuel Tank, Side Fill .................................................................................................................... Screw, Bhsc, 1/4-20 X 2.0 ................................................................................................................... Asm, Fuel Filter, J1737, 24.43 ............................................................................................................ Kit, Fuel Pump Retrofit (includes items 21 and 22) .................................................................. Pump, Fuel, Impulse, Fh ............................................................................................................... Instr, Fuel Pump Retrofit .............................................................................................................. Washer, #10 Type A Flat ...................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 4 1 2 1 A/R 1 1 1 A/R 1 3 1 2 A/R 1 1 1 1 1 1 1 1 Page 11-7 11 G E D 11 9 G E 15 D 5 13 8 7 14 11 1-4 6 12 10 000212-001 Page 11-8 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List CARBURETOR ASSEMBLY – FE350 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 101642575 101642578 101642580 101642582 101905901 101642585 1016437 1016486 1016501 1016585 1017461 1016499 101973101 101973301 N/A Jet, Altitude, # 75 ........................................................................................................................................ Jet, Altitude, # 78 ........................................................................................................................................ Jet, Altitude, # 80 ........................................................................................................................................ Jet, Altitude, # 82 ........................................................................................................................................ Carburetor, FE350D (includes items 6 through 15) ....................................................................... Jet, Altitude, # 85 .................................................................................................................................. Gasket, Carburetor Bowl OHV .......................................................................................................... Float Assembly ...................................................................................................................................... Screw Assembly .................................................................................................................................... Bolt ............................................................................................................................................................. Chamber Assembly, Float (includes item 12) ............................................................................. Screw Assembly .............................................................................................................................. Jet, #40 Pilot ........................................................................................................................................... Nozzle, Main ........................................................................................................................................... Assembly, Pilot Air Screw ................................................................................................................... A/R A/R A/R A/R 1 1 1 1 1 1 1 1 1 1 1 Note: 101642585 for 0 - 3,000 feet; 101642582 for 3,000 - 5,000 feet; 101642580 for 5,000 - 8,000 feet; 101642578 for 8,000 - 10,000 feet; 101642575 for 10,000 feet and higher. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 11-9 11 G E D 11 G E D 4 8 14 6 5 12 13 11 13 1 3 2 7 9 10 000214-001 Page 11-10 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List CARBURETOR INSTALLATION – FE350 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1013746 1015137 1016438 1016440 1016441 1016444 1016480 101648102 101649002 1016547 1016572 1016582 1017466 101973401 Clamp, 0.301 ID Hose ................................................................................................................................ Fuel Line (available by the foot) ........................................................................................................... Gasket, Carb To Intake Manifold ........................................................................................................... Gasket, Engine to Insulator .................................................................................................................... Gasket, Sprg Brkt To Carb OHV ............................................................................................................. Bracket, Throttle Spring Return ............................................................................................................ Pipe, Intake Manifold ................................................................................................................................ Insulator, Carburetor ................................................................................................................................. Stud, M6-1.00 Two-Ended ...................................................................................................................... Nut, M6 Flange ............................................................................................................................................ Tube, Crankcase Vent ............................................................................................................................... Spring, Throttle Return ............................................................................................................................ Clamp ............................................................................................................................................................. Gasket, Insulator To Bracket ................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 A/R 1 1 1 1 1 1 2 2 1 1 2 1 Page 11-11 11 G E D 11 G E D 2 6 8 4 9 10 7 3 11 2 1 5 000215-001 Page 11-12 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List GOVERNOR AND ACCELERATOR CABLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 1011697 1012285 1012830 1013700 101584502 1016546 101832202 101832302 102336001 102336101 7174 Washer, 5/16 Flat ........................................................................................................................................ Screw, 1/4 X 0.625 Hex-Head ................................................................................................................. Screw, M8-125 X 22 Hex-Head .............................................................................................................. Clamp ............................................................................................................................................................. Bracket, Governor Cable Snap-In ......................................................................................................... Nut ................................................................................................................................................................... Bracket, Rear Governor Cable Snap-In ............................................................................................... Bracket, Rear Accelerator Cable Snap-In ........................................................................................... Cable, Governor, Snap-In ........................................................................................................................ Cable, Accelerator, Snap-In .................................................................................................................... Lockwasher, 5/16 Split ............................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 4 1 2 1 2 1 1 1 1 1 Page 11-13 11 G E D 11 G 17 E D 15 16 18 11 14 9 12 13 10 4 6 8 2 3 5 7 19 1 000332-001 Page 11-14 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List AIR BOX AND INTAKE HOSE ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1015752 101821501 1015426 101804301 101811901 101881701 101921501 101925701 101972801 N/A N/A N/A N/A 101812301 101813001 101917601 101837101 101971301 332 Screw, #12-16 X 0.625 Hi-Lo ................................................................................................................... Assembly, Air Box (includes items 3 through 9) ............................................................................. Filter, Air ................................................................................................................................................... Screw, #8 X 0.500, Hex-Head Hi-Lo ................................................................................................ Bottom, Air Box ..................................................................................................................................... Washer, #8 Stainless-Steel Flat ......................................................................................................... Seal, Intake .............................................................................................................................................. Latch, Wireform ..................................................................................................................................... Top Assy, Air Box (includes items 10 through 16) ..................................................................... Valve, Choke ..................................................................................................................................... Top, Air Box ....................................................................................................................................... O-Ring, 5/16 ..................................................................................................................................... O-Ring, 3/8 ........................................................................................................................................ Spring, Extension Return ............................................................................................................. Retaining Ring 0.25, Shaft ........................................................................................................... Lever, Choke ..................................................................................................................................... Hose, Air Intake ........................................................................................................................................... Clamp, 1.58" ID Hose ................................................................................................................................ Washer, 1/4 Type A Narrow Flat ............................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 3 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 2 3 Page 11-15 11 G E D 11 2 G E D 13 1 12 5 4 3 11 13 10 13 8 9 6 7 000338-002 Page 11-16 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List INTAKE SYSTEM ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 1012438 101804301 101926801 101933701 N/A 102190702 102185401 N/A 7973 103520401 1606 1631 183 Locknut, #10-24 Nylon Insert ................................................................................................................ Screw, #8 X 0.500, Hex-Head Hi-Lo ...................................................................................................... Cable, Choke (includes items 4 and 5) ............................................................................................... Bezel, Choke Cable ............................................................................................................................... Choke Cable without Bezel, Short .................................................................................................. Kit, Air Duct Shield (includes items 7 through 9) ........................................................................... Tape, 3M VHB 4950 .............................................................................................................................. Shield, Air Duct ...................................................................................................................................... Rivet, 3/16 X .400 Blind ....................................................................................................................... Duct, Air Intake, Ca Ii ................................................................................................................................. Rivet, 3/16 X .500 Alum Pop ................................................................................................................... Screw, #10-24 X 0.75 Phillips Pan-Head ............................................................................................. Washer, #10 Type A Flat ........................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 3 1 1 1 1 1 A/R 1 1 1 2 3 7 Page 11-17 11 G E D 11 G 14 E 15 D 6 13 2 23 4 26 9 27 10 9 9 12 23 25 18 30 36 31 29 5 35 33 24 22 4 16 7 20 18 000917-002 Page 11-18 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FUEL SYSTEM ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 N/A 1012285 N/A 101313402 1013687 1014116 101987701 N/A 1012649 102003201 N/A 102865101 102977901 102978001 103306301 103372602 103428301 1012649 N/A 102865101 103446501 1012285 101313402 103372401 103372501 103372801 103418601 1012649 103428101 103439701 N/A 103010101 103781201 N/A 1012649 N/A 102865101 8639 Instl, Fuel Sys, Ca2, Calif (includes items 2 through 38) ............................................................... Screw, 1/4 X 0.625 Hex-Head ........................................................................................................... Gasoline, Regular Unleaded ............................................................................................................. Clamp, Green Hose .............................................................................................................................. Clamp, 3/8" Hose (screw type) ......................................................................................................... Nut, 1/4-20 Speed ................................................................................................................................ Clamp, Plastic Tie .................................................................................................................................. Asm, Fuel Filter 14.93" J1737 (includes items 9 through 12) ................................................ Clamp, 0.460 Red Hose ................................................................................................................ Filter, Fuel, 30 Micron .................................................................................................................... Cap, Plug, Plastic ............................................................................................................................. Fuel Line ............................................................................................................................................ Bezel, Fuel Fill, 5.0 Dia ......................................................................................................................... Strap, Fuel Tank, Side Fill .................................................................................................................... Screw, Bhsc, 1/4-20 X 2.0 ................................................................................................................... Hose, Vent, 3/16" X 37.5" .................................................................................................................... Asm, Fuel Line, 25.25" J1737 (includes items 18 through 20) .............................................. Clamp, 0.460 Red Hose ................................................................................................................ Cap, Plug, Plastic ............................................................................................................................. Fuel Line ............................................................................................................................................ Asm, Carbon Canister (includes items 22 through 31) ........................................................... Screw, 1/4 X 0.625 Hex-Head ..................................................................................................... Clamp, Green Hose ........................................................................................................................ Canister, Carbon, Fuel Tank ........................................................................................................ Hose, Vent, Flared, 3/16"x1/4" ................................................................................................... Bracket, Carbon Canister, Sw ..................................................................................................... Asm, Vent Line, Utility (includes items 28 through 30) .................................................... Clamp, 0.460 Red Hose .......................................................................................................... Hose, Vent, 5/16 Id Bulk ......................................................................................................... Vent, Barb, 5/16 Dia Hose ...................................................................................................... Kit, Fuel Pump Retrofit (includes items 32 and 33) ............................................................ Pump, Fuel, Impulse, Fh ......................................................................................................... Instr, Fuel Pump Retrofit ........................................................................................................ Asm, Fuel Line 24" J17371737 (includes items 35 through 37) ........................................... Clamp, 0.460 Red Hose ................................................................................................................ Cap, Plug, Plastic ............................................................................................................................. Fuel Line ............................................................................................................................................ Tie Wrap, 11" Nylon ............................................................................................................................. 1 2 A/R 2 1 1 2 1 4 1 2 A/R 1 1 1 1 1 2 2 A/R 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 A/R 1 Note: Total fuel line length: 47 inches (119.4 cm) 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 11-19 11 G E D 11 G E 11 D 14 6 10 13 3 1 5 12 4 7 8 9 000609-002 Page 11-20 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FUEL TANK (CALIFORNIA) WITH SENDING UNIT ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1016 103369101 1013461 1013462 N/A 102406701 102522001 N/A 103372101 103372201 103372301 103374701 183 8797 Lockwasher, #10 Split ............................................................................................................................... Asm, Fuel Tank,side Fill,nano (includes items 3 through 12) ..................................................... Screw, #10-16 Hex-Head Hi-Lo ........................................................................................................ Sending Unit, Fuel Level * ................................................................................................................. Wire Assembly #16 Black ................................................................................................................... Bushing, Line, Return .......................................................................................................................... Gasket, Rubber ...................................................................................................................................... Tank, Fuel,side Fill,nano ...................................................................................................................... Cap, Fuel Tank, Gas, Ratchet ............................................................................................................. Vent, Fuel Tank, W/ Valve ................................................................................................................... Valve, Fuel, Grommet Connect ........................................................................................................ Grommet, Fuel Tank Vent .................................................................................................................. Washer, #10 Type A Flat ........................................................................................................................... Nut, #10-32 Brass Hex ............................................................................................................................... 1 1 5 1 1 1 1 1 1 1 1 1 1 1 * Note: Must replace fuel sending unit gasket when servicing this component. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 11-21 11 G E D 11 G E D 9 15 5 13 8 7 14 11 1-4 6 12 10 000212-002 Page 11-22 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List CARBURETOR ASSEMBLY – FE350 S26 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 101642575 101642578 101642580 101642582 103616901 Jet, Altitude, # 75 ........................................................................................................................................ Jet, Altitude, # 78 ........................................................................................................................................ Jet, Altitude, # 80 ........................................................................................................................................ Jet, Altitude, # 82 ........................................................................................................................................ Carburetor Fe350 Precedent .................................................................................................................. A/R A/R A/R A/R 1 Note: 101642582 for 0 - 3,200 feet; 101642580 for 3,200 - 6,500 feet; 101642578 for 6,500 - 9,800 feet; 101642576 for 9,800 feet and higher. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 11-23 11 G E D 11 G E D 4 7 13 6 5 11 12 10 12 1 3 2 15 14 16 8 9 000214-002 Page 11-24 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List CARBURETOR INSTALLATION – FE350 S27 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1013746 1015137 1016438 1016440 1016441 1016444 101648102 101649002 1016547 1016572 1016582 1017466 101973401 103507101 103507201 103507301 Clamp, 0.301 ID Hose ................................................................................................................................ Fuel Line (available by the foot) ........................................................................................................... Gasket, Carb To Intake Manifold ........................................................................................................... Gasket, Engine to Insulator .................................................................................................................... Gasket, Sprg Brkt To Carb OHV ............................................................................................................. Bracket, Throttle Spring Return ............................................................................................................ Insulator, Carburetor ................................................................................................................................. Stud, M6-1.00 Two-Ended ...................................................................................................................... Nut, M6 Flange ............................................................................................................................................ Tube, Crankcase Vent ............................................................................................................................... Spring, Throttle Return ............................................................................................................................ Clamp ............................................................................................................................................................. Gasket, Insulator To Bracket ................................................................................................................... Carburetor Adapter w/ Tap .................................................................................................................... Plug, Intake Manifold, Carb .................................................................................................................... Bracket, Intake Manifold, Carb .............................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 A/R 1 1 1 1 1 2 2 1 1 2 1 1 1 1 Page 11-25 11 G E D 11 G E D TORQUE CONVERTER 12 G E D 12 20 24 G 22 19 23 25 26 E 21 D 13 17 2 16 32 14 15 33 30 31 3 4 18 9 10 11 6 12 27 8 5 7 1 34 36 35 000217-001 Page 12-2 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DRIVE CLUTCH – TURF/CARRYALL 2, AND 252 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 101833902 1014049 1014050 1014051 1014052 N/A 1014055 N/A 1014056 1014057 1014058 1014059 1014453 1014062 1014287 183 8450 1016289 1016801 1014063 N/A 1014065 N/A N/A 1016201 N/A 101925601 101929802 N/A 101929801 N/A 1014288 N/A 101916701 103345701 808 Clutch, Drive (includes items 2 through 28) ..................................................................................... Bearing, Idler .......................................................................................................................................... Retainer, Spring ..................................................................................................................................... Spring, Drive Clutch ............................................................................................................................. Movable-Face Assembly (includes items 6 through 8) ........................................................... Drive Clutch Movable Face ......................................................................................................... Retainer ............................................................................................................................................. Bushing, Split, Drive Clutch ........................................................................................................ Ring, Spiral Backup .............................................................................................................................. Ring, 0.810" Internal Retaining ........................................................................................................ Thrust Washer ........................................................................................................................................ Drive Hub Assy, Drive Clutch ............................................................................................................ Kit, Drive Clutch Button (includes items 14 through 17) ....................................................... Driver, Drive Clutch ........................................................................................................................ Spring, Drive Button ...................................................................................................................... Washer, #10 Type A Flat ............................................................................................................... Screw, #10-24 X 0.50 Hex-Head ................................................................................................ Spacer, Fixed Face Shaft ..................................................................................................................... Kit, Drive Clutch Weight (includes items 20 through 26) ....................................................... Screw, 1/4-20 X 1.00 Hex Head .................................................................................................. Pin, 0.3752 X 1.50 Dowel ............................................................................................................. Washer, 0.38" ID Delrin Flat ......................................................................................................... Clutch Weight, Secondary .......................................................................................................... Washer ............................................................................................................................................... Washer, Wave ................................................................................................................................... Weight, Primary .............................................................................................................................. Plug, Drive Clutch ................................................................................................................................. Kit, Fxd Face Dr Asm Fe290/350 (includes items 29 and 30) ................................................. Desiccant Bag (Not Shown) ........................................................................................................ Assembly, Fixed-Face Drive (includes items 31 through 33) .......................................... Fixed Face Assembly, Drive Clutch ..................................................................................... Screw, 5/16-18 X 0.75 Thread-Forming ............................................................................ Pulley, Clutch ............................................................................................................................. V-Belt .............................................................................................................................................................. Screw 3/8-24x5.5 Hex Loc Ptch ............................................................................................................. Washer, 3/8 Type B Flat ............................................................................................................................ 1 1 1 1 1 1 1 1 2 1 1 1 1 3 3 3 3 1 1 6 3 6 3 6 3 3 3 1 1 1 1 3 1 1 1 1 Note: Item 29 not shown. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 12-3 12 G E D 12 19 23 G 21 18 22 24 25 E 20 D 12 16 2 15 32 13 14 33 31 30 3 26 17 8 9 10 5 11 27 7 6 4 1 34 36 35 000217-003 Page 12-4 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DRIVE CLUTCH – XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 101833906 1014049 1014050 1014052 N/A 1014055 N/A 1014056 1014057 1014058 1014059 1014453 1014062 1014287 183 8450 1016289 1016801 1014063 N/A 1014065 N/A N/A 1016201 N/A 1016901 N/A 101929802 N/A 101929801 N/A 1014288 N/A 101916701 103345701 808 Drive Clutch Assy. FE 350/272 (includes items 2 through 28) ................................................... Bearing, Idler .......................................................................................................................................... Retainer, Spring ..................................................................................................................................... Movable-Face Assembly (includes items 5 through 7) ........................................................... Drive Clutch Movable Face ......................................................................................................... Retainer ............................................................................................................................................. Bushing, Split, Drive Clutch ........................................................................................................ Ring, Spiral Backup .............................................................................................................................. Ring, 0.810" Internal Retaining ........................................................................................................ Thrust Washer ........................................................................................................................................ Drive Hub Assy, Drive Clutch ............................................................................................................ Kit, Drive Clutch Button (includes items 13 through 16) ....................................................... Driver, Drive Clutch ........................................................................................................................ Spring, Drive Button ...................................................................................................................... Washer, #10 Type A Flat ............................................................................................................... Screw, #10-24 X 0.50 Hex-Head ................................................................................................ Spacer, Fixed Face Shaft ..................................................................................................................... Kit, Drive Clutch Weight (includes items 19 through 25) ....................................................... Screw, 1/4-20 X 1.00 Hex Head .................................................................................................. Pin, 0.3752 X 1.50 Dowel ............................................................................................................. Washer, 0.38" ID Delrin Flat ......................................................................................................... Clutch Weight, Secondary .......................................................................................................... Washer ............................................................................................................................................... Washer, Wave ................................................................................................................................... Weight, Primary .............................................................................................................................. Spring, Drive Clutch ............................................................................................................................. Cap Plug ................................................................................................................................................... Kit, Fxd Face Dr Asm Fe290/350 (includes items 29 and 30) ................................................. Desiccant Bag (Not Shown) ........................................................................................................ Assembly, Fixed-Face Drive (includes items 31 through 33) .......................................... Fixed Face Assembly, Drive Clutch ..................................................................................... Screw, 5/16-18 X 0.75 Thread-Forming ............................................................................ Pulley, Clutch ............................................................................................................................. V-Belt .............................................................................................................................................................. Screw 3/8-24x5.5 Hex Loc Ptch ............................................................................................................. Washer, 3/8 Type B Flat ............................................................................................................................ 1 1 1 1 1 1 1 2 1 1 1 1 3 3 3 3 1 1 6 3 6 3 6 3 3 1 3 1 1 1 1 3 1 1 1 1 Note: Item 29 not shown. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 12-5 12 G E D 12 19 23 G 21 18 22 24 25 E 20 D 12 16 2 15 31 13 14 32 30 29 3 26 17 8 9 10 5 11 33 7 6 4 1 34 36 35 000217-002 Page 12-6 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DRIVE CLUTCH – CARRYALL 2 PLUS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 101833904 1014049 1014050 1014052 N/A 1014055 N/A 1014056 1014057 1014058 1014059 1014453 1014062 1014287 183 8450 1016289 1016801 1014063 N/A 1014065 N/A N/A 1016201 N/A 1016901 101738302 N/A 101738301 N/A 1014288 N/A N/A 101916701 103345701 808 Assembly, Drive Clutch (includes items 2 through 33) ................................................................ Bearing, Idler .......................................................................................................................................... Retainer, Spring ..................................................................................................................................... Movable-Face Assembly (includes items 5 through 7) ........................................................... Drive Clutch Movable Face ......................................................................................................... Retainer ............................................................................................................................................. Bushing, Split, Drive Clutch ........................................................................................................ Ring, Spiral Backup .............................................................................................................................. Ring, 0.810" Internal Retaining ........................................................................................................ Thrust Washer ........................................................................................................................................ Drive Hub Assy, Drive Clutch ............................................................................................................ Kit, Drive Clutch Button (includes items 13 through 16) ....................................................... Driver, Drive Clutch ........................................................................................................................ Spring, Drive Button ...................................................................................................................... Washer, #10 Type A Flat ............................................................................................................... Screw, #10-24 X 0.50 Hex-Head ................................................................................................ Spacer, Fixed Face Shaft ..................................................................................................................... Kit, Drive Clutch Weight (includes items 19 through 25) ....................................................... Screw, 1/4-20 X 1.00 Hex Head .................................................................................................. Pin, 0.3752 X 1.50 Dowel ............................................................................................................. Washer, 0.38" ID Delrin Flat ......................................................................................................... Clutch Weight, Secondary .......................................................................................................... Washer ............................................................................................................................................... Washer, Wave ................................................................................................................................... Weight, Primary .............................................................................................................................. Spring, Drive Clutch ............................................................................................................................. Kit, Fixed Face - Drive (includes items 28 and 29) ..................................................................... Desiccant Bag (Not Shown) ........................................................................................................ Fixed Face Drive (includes items 30 through 32) ................................................................ Fixed Face Assembly, Drive Clutch ..................................................................................... Screw, 5/16-18 X 0.75 Thread-Forming ............................................................................ Pulley, Drive Clutch .................................................................................................................. Cap Plug ................................................................................................................................................... V-Belt .............................................................................................................................................................. Screw 3/8-24x5.5 Hex Loc Ptch ............................................................................................................. Washer, 3/8 Type B Flat ............................................................................................................................ 1 1 1 1 1 1 1 2 1 1 1 1 3 3 3 3 1 1 6 3 6 3 6 3 3 1 1 1 1 1 3 1 3 1 1 1 Note: Item 28 not shown. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 12-7 12 G E D 12 G E D 1 000218-001 Page 12-8 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DRIVE BELT – FE350 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 1017188 Belt, Drive (FE350) ...................................................................................................................................... 1 12 G E D 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 12-9 12 G 2 E 3 D 10 9 4 8 7 6 5 12 1 13 14 000219-001 Page 12-10 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DRIVEN CLUTCH – TURF/CARRYALL 2, 252 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 101834001 1014070 1014072 1014078 1014080 1014454 1012836 N/A 1017686 101836201 AM10419 101833401 102155801 102242101 Assembly, Driven Clutch (includes items 2 through 10) .............................................................. Fixed Face Assy, Driven Clutch ......................................................................................................... Movable-Face Assembly with Bushing ......................................................................................... Key, Driven Clutch ................................................................................................................................ Ring, Retaining ...................................................................................................................................... Kit, Driven Clutch Button (includes items 7 and 8) .................................................................. Screw, #8-32 X 3/4 Socket-Head Cap ...................................................................................... Button, Drive .................................................................................................................................... Cam, Driven Clutch .............................................................................................................................. Spring, Driven Clutch, Reversed ...................................................................................................... Kit, Clutch Repair (includes items 12 through 14) .......................................................................... Key, 3/16 Sq X 1.50" ............................................................................................................................. Washer, Driven Clutch ......................................................................................................................... Screw, 5/16-18 X 3/4 Hex-Head with Patch ................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 1 1 1 3 3 1 1 1 1 1 1 Page 12-11 12 G E D 12 G 2 E 3 D 10 9 4 8 7 6 5 12 1 13 14 000219-001 Page 12-12 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List DRIVEN CLUTCH – CARRYALL 2 PLUS, AND XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 101834003 1014070 1014072 1014078 1014080 1014454 1012836 N/A 1017686 101836202 AM10419 101833401 102155801 102242101 Clutch, Driven (includes items 2 through 10) .................................................................................. Fixed Face Assy, Driven Clutch ......................................................................................................... Movable-Face Assembly with Bushing ......................................................................................... Key, Driven Clutch ................................................................................................................................ Ring, Retaining ...................................................................................................................................... Kit, Driven Clutch Button (includes items 7 and 8) .................................................................. Screw, #8-32 X 3/4 Socket-Head Cap ...................................................................................... Button, Drive .................................................................................................................................... Cam, Driven Clutch .............................................................................................................................. Spring, Driven Clutch, Reversed ...................................................................................................... Kit, Clutch Repair (includes items 12 through 14) .......................................................................... Key, 3/16 Sq X 1.50" ............................................................................................................................. Washer, Driven Clutch ......................................................................................................................... Screw, 5/16-18 X 3/4 Hex-Head with Patch ................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 1 1 1 3 3 1 1 1 1 1 1 Page 12-13 12 G E D 12 G E D UNITIZED TRANSAXLE 13 G E D 13 G E D 28 1 3 29 26 31 27 2 30 4 13 25 19 22 17 21 7 11 23 6 10 9 20 8 12 18 16 24 15 14 000220-002 Page 13-2 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List UNITIZED TRANSAXLE – GEAR CASES AND BRACKETS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1013061 1014007 1017082 1017231 101833601 1012711 1012752 1012896 1013760 1016432 1016513 101890101 101890201 101890501 101890601 101891301 101892901 101893801 101926901 101927101 101927201 101927301 101928601 101928701 101834801 101886101 102515401 102526201 183 8233 8717 Locknut, #10-32 Nylon Insert ................................................................................................................ Washer, 1/4 Flat .......................................................................................................................................... Screw, #10-32 X 0.75, Hex-Head Machine ......................................................................................... Key, Woodruff .............................................................................................................................................. Transaxle, 11.77 Ratio (includes items 6 through 24) ................................................................... Breather ................................................................................................................................................... Roll Pin ...................................................................................................................................................... Pin, Dowel ............................................................................................................................................... Fill Plug ..................................................................................................................................................... Gasket, Drain Plug ................................................................................................................................ Washer, M6 Flat ..................................................................................................................................... Lever, Change ........................................................................................................................................ Shaft - Change ....................................................................................................................................... Gear Case (driver side) ........................................................................................................................ Gear Case (passenger side) ............................................................................................................... Arm Pivot ................................................................................................................................................. Washer ...................................................................................................................................................... Washer ...................................................................................................................................................... Screw, M8-1.25 X 40mm Hex-Head ................................................................................................ Seal, Oil ..................................................................................................................................................... Seal, Oil ..................................................................................................................................................... Snap Ring ................................................................................................................................................ Pin, Cotter ................................................................................................................................................ Liquid Gasket (Transaxle case) ......................................................................................................... Arm, Governor ............................................................................................................................................ Screw, 1/4-20 X 1.00 Square-Head ...................................................................................................... Lever, Transmission Shift ......................................................................................................................... Stud, Thread, 1/4-28 .................................................................................................................................. Washer, #10 Type A Flat ........................................................................................................................... Locknut, 1/4-20 Nylon Insert ................................................................................................................. Locknut, 1/4-28 Nylon Insert ................................................................................................................. 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 15 1 1 1 1 A/R 1 1 1 1 1 1 1 Note: Unitized transaxle component listings span several pages. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 13-3 13 G E D 13 G 4 5 E 9 12 D 2 24 23 3 28 27 21 13 3 20 1 30 33 2 7 13 15 6 7 26 32 8 21 13 28 29 22 25 16 18 17 32 31 11 31 10 14 19 000221-001 Page 13-4 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List TRANSAXLE – TRANSMISSION AND GEAR REDUCTION ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1012714 1012740 1012741 1012747 1012748 1016337 1016338 101889401 101890001 101891601 101891901 101892001 101892201 101892301 101892401 101892501 101892601 101893201 101893901 101927501 101927601 101927701 101927901 101928001 101928101 101980801 101980901 101981001 102453001 102453101 7335 AM10080 AM10081 Oil Seal ........................................................................................................................................................... Synchro Insert ............................................................................................................................................. Synchro Spring ........................................................................................................................................... Shifter Ball ..................................................................................................................................................... Shifter Spring ............................................................................................................................................... Washer, Thrust ............................................................................................................................................. Washer, Spring ............................................................................................................................................ Guide .............................................................................................................................................................. Fork - Shift .................................................................................................................................................... Sleeve, Governor ........................................................................................................................................ Gear, Cluster ................................................................................................................................................. Rod, Shift ....................................................................................................................................................... Plate, Thrust ................................................................................................................................................. Governor Assembly ................................................................................................................................... Gear, Spur ..................................................................................................................................................... Gear, Helical (61 Tooth) ............................................................................................................................ Gear, Helical (17 Tooth) ............................................................................................................................ Key Sunk ........................................................................................................................................................ Washer ........................................................................................................................................................... Needle Bearing ........................................................................................................................................... Needle Bearing ........................................................................................................................................... Pin, .116" Dia X 0.264 Dowel .................................................................................................................. Sleeve, Synchro ........................................................................................................................................... Hub, Synchro Clutch ................................................................................................................................. Bearing, Ball ................................................................................................................................................. Gear Assembly, 16-Degree Synchro (25 Tooth) .............................................................................. Gear Assembly, 16-Degree Rear Synchro (28 Tooth) .................................................................... Ring, 16-Degree Synchronizer ............................................................................................................... Shaft, Trans, with Circlip .......................................................................................................................... Circlip ............................................................................................................................................................. Bearing .......................................................................................................................................................... Bearing, Ball, Sealed .................................................................................................................................. Bearing, Ball, Sealed .................................................................................................................................. 1 3 2 1 1 1 2 1 1 1 1 1 3 1 1 1 1 1 1 1 3 1 1 1 1 1 1 2 1 1 2 2 1 Note: Items listed on this page are components of the unitized transaxle. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 13-5 13 G E D 13 G 7 E D 19 15 27 16 4 18 26 17 14 3 25 2 1 2 28 20 5 1 22 25 24 4 23 27 21 28 6 8 11 12 10 9 13 Page 13-6 000222-001 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List TRANSAXLE – DIFFERENTIAL AND AXLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 1013770 1013771 1013772 1013794 N/A 101890901 101891001 101891401 1011291 1013787 1013792 1014207 1016672 101891501 1011291 1013787 1013792 1014207 1016672 101892701 101910501 1013768 1013769 1013773 1013774 101928301 102031901 7330 Differential Idler Gear ............................................................................................................................... Gear, Differential ........................................................................................................................................ Pin, Differential ........................................................................................................................................... Axle Shaft Oil Seal ...................................................................................................................................... Dowel Pin ...................................................................................................................................................... Pipe ................................................................................................................................................................. Pipe ................................................................................................................................................................. Axle Assembly, Passenger Side (includes items 9 through 13) ................................................. Outer Axle, Tube Bearing ................................................................................................................... Lug Stud ................................................................................................................................................... Circlip Type C ......................................................................................................................................... Bushing .................................................................................................................................................... Retaining Ring ....................................................................................................................................... Axle Assembly, Driver-Side (includes items 15 through 19) ...................................................... Outer Axle, Tube Bearing ................................................................................................................... Lug Stud ................................................................................................................................................... Circlip Type C ......................................................................................................................................... Bushing .................................................................................................................................................... Retaining Ring ....................................................................................................................................... Gear, Helical ................................................................................................................................................. Kit, Differential Gear Case (includes items 22 through 25) ......................................................... Differential Gear Case, Left-Hand ................................................................................................... Differential Gear Case, Right-Hand ................................................................................................ Plate, Thrust (Differential Gear) ....................................................................................................... Plate, Thrust (Idler Gear) .................................................................................................................... Screw, M8-1.25 X 35mm Hex Head ..................................................................................................... Bolt, M10 X 1.5 X 30mm ........................................................................................................................... Inner Axle Tube Bearing .......................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 2 1 2 1 1 1 1 1 4 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 8 14 2 Page 13-7 13 G E D 13 G 1 E D 12 7 5 6 5 18 17 20 9 19 14 16 4 8 11 3 - 13 15 3 10 20 2 000563-001 Page 13-8 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FORWARD/REVERSE SHIFTER ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 102376001 102969901 1010028 1013061 1014807 1014808 1015878 102526201 102616701 102684602 102969401 102969801 103173301 103177401 103192701 103369501 8057 8058 8104 8717 Knob, Fnr ...................................................................................................................................................... Asm, Shifter, FNR (includes items 3 through 20) ............................................................................ Washer, 1/2 Type A Flat ...................................................................................................................... Locknut, #10-32 Nylon Insert ........................................................................................................... Switch, Limit ........................................................................................................................................... Switch, Limit ........................................................................................................................................... Screw, #4-40 Hex Head Machine .................................................................................................... Stud, Thread, 1/4-28 ............................................................................................................................ Locknut, M10x1.5 Nylon Insert ........................................................................................................ Shoulder Bolt, M12 X 25.0 ................................................................................................................. Bracket, Shifter, FNR ............................................................................................................................ Weldment, Shift Lever, FNR .............................................................................................................. Bushing, Greaseless, 12mm Id ......................................................................................................... Washer, Thrust, Shifter, FNR .............................................................................................................. Spring, Comp, .97 Od X.75 L ............................................................................................................. Cam, Limit Switch, Fnr Shifter .......................................................................................................... Nut, #4-40 Hex Machine ..................................................................................................................... Lockwasher, #4 Split ............................................................................................................................ Screw, #10-32 X .75 Rd Hd Mach ..................................................................................................... Locknut, 1/4-28 Nylon Insert ............................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 Page 13-9 13 G E D 13 G E D 4 3 8 11 7 9 5 000573-002 Page 13-10 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 13 10 G 2 E D 6 6 12 000573-002 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 13-11 13 G E D See previous two pages for illustration. Page 13-12 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List FORWARD/REVERSE SHIFTER CABLE ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 N/A 1012333 101963401 102376001 103295101 103295202 1241 304 7173 7893 8233 8639 Instl, Shifter, FNR ,ca2 (includes items 2 through 12) .................................................................... Joint, #10-32 Ball ................................................................................................................................... Locknut, 5/16-18 Hex Flange ........................................................................................................... Knob, Fnr ................................................................................................................................................ Brkt, Spt, Cable End, Fnr ..................................................................................................................... Cable, Trans, Ball End, 1855mm ....................................................................................................... Washer, 5/16 Type A Flat .................................................................................................................... Screw, 1/4-20 X 1.0 Hex-Head Cap ................................................................................................. Screw, 5/16-18 X 0.75 Hex-Head Cap ............................................................................................ Nut, #10-32 Hex .................................................................................................................................... Locknut, 1/4-20 Nylon Insert ............................................................................................................ Tie Wrap, 11" Nylon ............................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 3 1 1 1 3 2 3 1 2 1 Page 13-13 13 G E D 13 G E D ELECTRICAL SYSTEM – ELECTRIC VEHICLES 14 G E D 14 G E D 7 6 8 9 11 13 14 1 22 21 2 5 4 18 19 16 17 20 15 000567-001 Page 14-2 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List HEADLIGHT AND HORN ELECTRICAL COMPONENTS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 1011229 1017853 N/A 1013357 1016356 102869401 103255701 8990 101914401 103414901 103397901 N/A 304 332 4029 1011825 1014530 101955101 7820 N/A 7591 8233 Locknut, #6-32 Whiz ................................................................................................................................. Screw, #6-32 X 0.75 Hex-Head Machine ............................................................................................ Headlight Only, IQ Plus (includes items 4 through 8) ................................................................... Rivet, 5/32 Aluminum Pop ................................................................................................................ Terminal Block with Insulator ........................................................................................................... Switch, Rocker, Light ........................................................................................................................... Wire Harness, Hd Lght, Ca, Ele ......................................................................................................... Tie Wrap, 8" Nylon ................................................................................................................................ Assembly, Voltage Suppressor .............................................................................................................. Kit, Relay, 48v 30a W/instr (includes items 11 and 12) ................................................................. Relay, Spst No, 48v 30a, Pmt ............................................................................................................. Kit, Relay, 48v 30a Instrns .................................................................................................................. Screw, 1/4-20 X 1.0 Hex-Head Cap ...................................................................................................... Washer, 1/4 Type A Narrow Flat ............................................................................................................ Horn (includes items 16 through 20) .................................................................................................. Horn Bracket .......................................................................................................................................... Horn, 12-VDC ......................................................................................................................................... Nut, M6 Hex ............................................................................................................................................ Washer, 5/16 Internal-Tooth ............................................................................................................. 5/16 Ring Term. ..................................................................................................................................... Washer, #6 Flat ............................................................................................................................................ Locknut, 1/4-20 Nylon Insert ................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 2 1 2 1 1 1 8 1 1 1 1 2 2 1 1 1 1 1 1 2 2 Page 14-3 14 G E D 14 G E D 000566-001 Page 14-4 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 14 G E D 000566-001 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 14-5 14 G E D See previous two pages for illustration. Page 14-6 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List WIRING – TURF/CARRYALL 2 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 102845401 N/A N/A N/A N/A 102846402 8639 103221901 Wire Harness, Power, IQ Plus (includes items 2 through 7) ......................................................... Asm, #4 Grn Wire, 37" .......................................................................................................................... Asm, #4 Wht Wire, 36.5" ..................................................................................................................... Asm, #10 Org Wire, 39" ....................................................................................................................... Asm, #10 Blu Wire, 46" ........................................................................................................................ Asm, #4 Red Wire, 33" ......................................................................................................................... Tie Wrap, 11" Nylon ............................................................................................................................. Asm, Wire Harness, Carryall 2, Elec ...................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 1 1 1 3 1 Page 14-7 14 G E D 14 G E D 11 14 15 13 20 17 12 19 18 16 1 6 3 5 7 2 9 4 8 10 000073-001 Page 14-8 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List HEADLIGHTS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 101988001 1013461 1016880 1017 1017062 1017064 1017065 101987901 101988101 101988201 101988002 1013461 1016879 1017 1017062 1017064 1017065 101987901 101988101 101988201 Headlight Assembly, Driver-Side Single Beam (includes items 2 through 10) .................... Screw, #10-16 Hex-Head Hi-Lo ........................................................................................................ Headlight Bezel, Left ........................................................................................................................... Nut, #10-24 Stainless-Steel Hex Machine .................................................................................... Turn Signal Lens Assy .......................................................................................................................... Mounting Bracket ................................................................................................................................. Retainer, Headlight .............................................................................................................................. Connector Harness Assembly, Headlight .................................................................................... Bulb, Headlight ...................................................................................................................................... Lens, Headlight ..................................................................................................................................... Headlight Assy, Passenger-Side Single Beam (includes items 12 through 20) .................... Screw, #10-16 Hex-Head Hi-Lo ........................................................................................................ Headlight Bezel, Right ........................................................................................................................ Nut, #10-24 Stainless-Steel Hex Machine .................................................................................... Turn Signal Lens Assy .......................................................................................................................... Mounting Bracket ................................................................................................................................. Retainer, Headlight .............................................................................................................................. Connector Harness Assembly, Headlight .................................................................................... Bulb, Headlight ...................................................................................................................................... Lens, Headlight ..................................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 2 1 2 1 2 1 1 1 1 1 2 1 2 1 2 1 1 1 1 Page 14-9 14 G E D 14 G E D 23 24 17 4 13 12 25 9 21 1 3 2 20 6 18 15 10 14 11 22 16 19 7 Page 14-10 8 000577-001 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List INSTRUMENT PANEL WITH ELECTRICAL COMPONENTS – TURF/ CARRYALL 252, AND XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1011382 1013494 1015528 103180101 N/A 1012505 1016849 1016851 101825101 101826201 101830601 101830701 101834502 101851101 101856002 102196901 102508701 102518001 102572401 102977002 103210301 103218601 103354401 103348202 N/A Washer, #10 Pan-Head Screw ................................................................................................................ Cover, Screw Head ..................................................................................................................................... Screw, #10 x 1-1/4 Phillips Head ........................................................................................................... Cover, Hole, Switch, Rocker .................................................................................................................... Asm, Dash, Elec, BCI (Instrument Panel) (includes items 6 through 23) ................................ Keys (set of 2) ......................................................................................................................................... Screw, #4-24 X 0.33 Pan-Head Machine ....................................................................................... Buzzer, Reverse (9-48 VDC) ............................................................................................................... Decal, Off/On ......................................................................................................................................... Key Switch, On/Off ............................................................................................................................... Screw and Washer Assembly ........................................................................................................... Nut, Key Switch ..................................................................................................................................... Cap, Black Key Switch ......................................................................................................................... Washer, Key Switch .............................................................................................................................. Switch, Rocker, Single-Pole ............................................................................................................... Dust Cap .................................................................................................................................................. Light, Battery .......................................................................................................................................... Decal, Operating Instr, Elec ............................................................................................................... Nut, Diagnostic Port, Prec .................................................................................................................. Panel, Dash, Center, Gas (Instrument Panel) ............................................................................... Decal, Forward/Reverse, Electric ..................................................................................................... Harness, Diagnostic Port .................................................................................................................... Gauge, Battery Cond Ind, Rnd (includes items 24 and 25) .................................................... Clip, Bci, Round ............................................................................................................................... Battery Condition Indicator Gauge ......................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 2 2 2 1 1 2 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 14-11 14 G E D 14 G E D 7 8 9 2 4 3 12 1 10 6 11 3 Page 14-12 4 2 5 000331-003 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List HORN AND BRAKE SWITCHES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 1011280 1011439 1011557 101932201 101957101 101969701 102517601 102529201 103618101 1241 7173 7473 Locknut, 5/16-18 ........................................................................................................................................ Switch, Limit ................................................................................................................................................ Screw, #6-32 X 1.00 Hex-Head Machine ............................................................................................ Locknut, #6-32 Nylon ............................................................................................................................... Bracket, Brake Light Switch .................................................................................................................... Horn Button and Wire Assembly .......................................................................................................... Subasm, Horn Button Harness .............................................................................................................. Wire Cover, Steering Column ................................................................................................................. Harness, Jumper, Horn ............................................................................................................................. Washer, 5/16 Type A Flat ......................................................................................................................... Screw, 5/16-18 X 0.75 Hex-Head Cap .................................................................................................. Locknut, 5/16-18 Nylon Insert ............................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 2 4 4 1 1 1 1 1 1 1 1 Page 14-13 14 G E D 14 G 5 E D 4 3 1 2 000243-001 Page 14-14 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List MOTOR CONTROLLER OUTPUT REGULATOR (MCOR) ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 1015752 101920101 101936801 102101001 102101101 Screw, #12-16 X 0.625 Hi-Lo ................................................................................................................... Kit, 3-Pin Wedge Lock ............................................................................................................................... Kit, 2-Pin Wedge Lock ............................................................................................................................... Bar, Drive, Cast ............................................................................................................................................ MCOR ............................................................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 1 1 1 1 Page 14-15 14 G E D 14 G 17 21 4 13 E 12 9 22 1 3 2 D 20 6 18 15 10 14 11 23 16 7 8 19 000577-006 Page 14-16 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List INSTRUMENT PANEL AND ELECTRICAL COMPONENTS – TURF/ CARRYALL 2 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1011382 1013494 1015528 103180101 N/A 1012505 1016849 1016851 101825101 101826201 101830601 101830701 101834502 101851101 101856002 102196901 102508701 102518001 102572401 102977002 103198301 103210301 103218601 Washer, #10 Pan-Head Screw ................................................................................................................ Cover, Screw Head ..................................................................................................................................... Screw, #10 x 1-1/4 Phillips Head ........................................................................................................... Cover, Hole, Switch, Rocker .................................................................................................................... Asm, Dash, Elec (Instrument Panel) (includes items 6 through 23) ......................................... Keys (set of 2) ......................................................................................................................................... Screw, #4-24 X 0.33 Pan-Head Machine ....................................................................................... Buzzer, Reverse (9-48 VDC) ............................................................................................................... Decal, Off/On ......................................................................................................................................... Key Switch, On/Off ............................................................................................................................... Screw and Washer Assembly ........................................................................................................... Nut, Key Switch ..................................................................................................................................... Cap, Black Key Switch ......................................................................................................................... Washer, Key Switch .............................................................................................................................. Switch, Rocker, Single-Pole ............................................................................................................... Dust Cap .................................................................................................................................................. Light, Battery .......................................................................................................................................... Decal, Operating Instr, Elec ............................................................................................................... Nut, Diagnostic Port, Prec .................................................................................................................. Panel, Dash, Center, Gas (Instrument Panel) ............................................................................... Plug, Hole, Round, 2.0 In .................................................................................................................... Decal, Forward/Reverse, Electric ..................................................................................................... Harness, Diagnostic Port .................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 2 2 2 2 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 Page 14-17 14 G E D 14 G 2 E D 1 5 6 11 3 7 10 9 4 8 000369-002 Page 14-18 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List BATTERY CHARGER RECEPTACLE ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 101801001 101832001 102848701 1017705 101796501 101796801 1013061 101894901 N/A N/A N/A Plate, Receptacle Backing ....................................................................................................................... Screw, #7-19 X 0.625 Phillips Pan-Head Tap ..................................................................................... Fuse and Receptacle Assembly (includes items 4 through 11) ................................................. Screw, #8 X 5/8 Phillips Pan-Head Type AB ................................................................................. Receptacle ............................................................................................................................................... Fuse Assembly (includes item 7) ..................................................................................................... Locknut, #10-32 Nylon Insert ..................................................................................................... Fuse, 3/8-Amp ........................................................................................................................................ Wire Assembly, Sense Lead, Gray ................................................................................................... Wire Assembly, #10 Red ..................................................................................................................... Wire Assembly, #10 Black .................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 4 1 3 1 1 2 1 1 1 1 Page 14-19 14 G E D 14 G E D 6 11 8 3 3 10 3 000596-001 Page 14-20 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 14 9 G 13 12 14 E 4 2 5 9 13 12 14 7 15 15 15 15 15 15 15 15 15 15 15 15 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 000596-001 Page 14-21 D 14 G E D See previous two pages for illustration. Page 14-22 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List ELECTRICAL INSTALLATION ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 N/A 1013357 1014288 1015392 1016356 1016967 102518301 102772401 1028 102967601 103221901 1242 451 7174 8990 Inst, Elec Sys, Iq Plus (includes items 2 through 15) ...................................................................... Rivet, 5/32 Aluminum Pop ................................................................................................................ Screw, 5/16-18 X 0.75 Thread-Forming ........................................................................................ Rivet, 3/16 Pop ...................................................................................................................................... Terminal Block with Insulator ........................................................................................................... Blind Rivet, Push Type ......................................................................................................................... Decal, Caution, Electrical Component Cover ............................................................................. Cover, Electrical Component ............................................................................................................ Nut, 1/4-20 Hex ..................................................................................................................................... Decal, Warning, 4 Gauge Wire ......................................................................................................... Asm, Wire Harness, Carryall 2, Elec ................................................................................................. Nut, 5/16-18 Hex ................................................................................................................................... Lockwasher, 1/4 Split .......................................................................................................................... Lockwasher, 5/16 Split ........................................................................................................................ Tie Wrap, 8" Nylon ................................................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 2 3 2 1 3 1 1 2 1 1 2 2 2 12 Page 14-23 14 G E D 14 G E D 1 1 5 8 7 4 6 2 000425-001 Page 14-24 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List TOW/RUN SWITCH ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 1012126 1013061 N/A 101908101 101908401 102838101 102845101 102915701 Screw, #10-32 X .625 Hx Washer ........................................................................................................... Locknut, #10-32 Nylon Insert ................................................................................................................ Tow/Run Switch Assembly (includes items 4 through 8) ............................................................ Switch Assembly, Tow/Run ............................................................................................................... Boot, Switch ............................................................................................................................................ Circuit Breaker 250vac-50vdc .......................................................................................................... Decal, Tow Switch ................................................................................................................................. Plate, Switch, Run Tow, Mode .......................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List A/R 2 1 1 1 1 1 1 Page 14-25 14 G E D 14 G E D 21 11 10 7 8 23 9 21 4 25 25 25 9 000597-001 Page 14-26 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 14 6 G 19 7 E D 8 23 20 5 18 2 3 2 3 8 000597-001 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 14-27 14 G E D See previous two pages for illustration. Page 14-28 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List ELECTRICAL COMPONENTS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 N/A 1012528 1013734 1015720 102240501 102774501 102774602 102774701 102817101 102817201 102845401 N/A N/A N/A N/A 102846402 8639 102859501 102863801 102931101 103221901 103414901 103397901 N/A 8990 Asm, Electrical Component Box (includes items 2 through 25) ................................................ Nut, M8-1.25 Hex .................................................................................................................................. Lockwasher, 8mm Split ...................................................................................................................... Screw, #6-32 X 1/2 Hex Washer-Head ........................................................................................... Bolt, Controller, Terminal ................................................................................................................... Controller, 500 Amp ............................................................................................................................ Computer, Onbrd, 8x 6v, 38" ............................................................................................................ Solenoid, 48v ......................................................................................................................................... Screw, 1/4-20 X .50 Hex Wsh Hd ..................................................................................................... Screw, 1/4-20 X .88 Hex Wsh Hd ..................................................................................................... Wire Harness, Power, IQ Plus (includes items 12 through 17) .............................................. Asm, #4 Grn Wire, 37" ................................................................................................................... Asm, #4 Wht Wire, 36.5" ............................................................................................................... Asm, #10 Org Wire, 39" ................................................................................................................. Asm, #10 Blu Wire, 46" .................................................................................................................. Asm, #4 Red Wire, 33" ................................................................................................................... Tie Wrap, 11" Nylon ....................................................................................................................... Screw, M6 X 1 X 20 Ser Hex Flg ........................................................................................................ Wire Asm, #4 Yellow, 12.5" ................................................................................................................. Plate, Component, Rear ..................................................................................................................... Asm, Wire Harness, Carryall 2, Elec ................................................................................................. Kit, Relay, 48v 30a W/instr (includes items 23 and 24) ............................................................ Relay, Spst No, 48v 30a, Pmt ....................................................................................................... Kit, Relay, 48v 30a Instrns ............................................................................................................ Tie Wrap, 8" Nylon ................................................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 2 2 2 3 1 1 1 5 4 1 1 1 1 1 1 3 2 1 1 1 1 1 1 3 Page 14-29 14 G E D 14 G E D 4 8 5 10 2 7 6 3 9 000346-002 Page 14-30 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List HOUR METER – TURF 2, 252, CARRYALL 252, XRT 900 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 N/A 1013547 1014306 1014540 1016877 101997802 101997902 7847 8233 8990 Hour Meter Installation, IQ Plus (includes items 2 through 10) ................................................ Hour Meter Bracket .............................................................................................................................. Washer, 1/4" Type B Flat ..................................................................................................................... Screw, #6-32 X 3/8 Taptite ................................................................................................................. Hour Meter .............................................................................................................................................. Wire Assembly #18 Yellow ................................................................................................................. Wire Assembly #18 Red ...................................................................................................................... Screw, 1/4-20 X 0.75 Hex-Head Cap ............................................................................................... Locknut, 1/4-20 Nylon Insert ............................................................................................................ Tie Wrap, 8" Nylon ................................................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 3 1 1 1 1 1 1 Page 14-31 14 G E D 14 G E 4 D 12 3 15 13 15 17 16 13 14 3 14 2 7 6 9 8 15 10 11 18 19 5 17 5 16 000409-001 Page 14-32 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List BATTERIES, T-105 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 N/A 101090801 1012571 1015072 1015608 101661601 101831401 101661602 101831401 102002901 102764001 102766201 102845201 102845203 102873401 102980801 102980901 7473 8963 Battery Install, Carryall 2 IQ Plus w/T-105 Batteries (includes items 2 through 19) ........... Hold-Down, Battery ............................................................................................................................. Washer, 5/16 Extra Thick Flat ............................................................................................................ Locknut, 5/16-18 Nylon Insert ......................................................................................................... Tube Spacer, Hydraulic Cylinder ..................................................................................................... Battery, 6v Trojan T105 (Wet) (includes item 7) ......................................................................... Battery Cap 6 Volt .......................................................................................................................... Battery, 6v Trojan T105 (Dry, also known as moist) (includes item 9) ............................... Battery Cap 6 Volt .......................................................................................................................... Wire Assy, #4 Black ............................................................................................................................... Wire Asm, #4 Black ............................................................................................................................... Hold Down, Outside ............................................................................................................................ Rod, Battery Hold Down 9.7" ............................................................................................................ Rod, Battery Hold Down 10.7" ......................................................................................................... 5/16-18 Heavy Hex Nut ...................................................................................................................... Extr, Plastic, 1 X 1 X 3 ........................................................................................................................... Clamp, Hose, Nylon, .25 ...................................................................................................................... Locknut, 5/16-18 Nylon Insert ......................................................................................................... Screw, 5/16-18 X 1.75 Hex-Head Cap ............................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 4 12 12 2 8 1 8 1 4 3 2 10 2 16 2 2 2 2 Page 14-33 14 G E D 14 G 4 E D 12 3 15 13 17 15 16 6 14 3 4 9 9 8 11 10 7 15 13 18 19 17 16 5 000409-002 Page 14-34 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List BATTERIES, T-145 ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 N/A 101090801 1012571 1015072 1015608 102002901 102764001 102764401 101831401 102764402 101831401 102766201 102845203 102845204 102873401 102980801 102980901 7473 8963 Battery Install, Carryall 2 IQ Plus w/T-145 Batteries (includes items 2 through 19) ........... Hold-Down, Battery ............................................................................................................................. Washer, 5/16 Extra Thick Flat ............................................................................................................ Locknut, 5/16-18 Nylon Insert ......................................................................................................... Tube Spacer, Hydraulic Cylinder ..................................................................................................... Wire Assy, #4 Black ............................................................................................................................... Wire Asm, #4 Black ............................................................................................................................... Battery, 6v Trojan T145 (wet) (includes item 9) ......................................................................... Battery Cap 6 Volt .......................................................................................................................... Battery, 6v Trojan T145 (Dry, also known as moist) (includes item 11) ............................. Battery Cap 6 Volt .......................................................................................................................... Hold Down, Outside ............................................................................................................................ Rod, Battery Hold Down 10.7" ......................................................................................................... Rod, Battery Hold Down 12" ............................................................................................................. 5/16-18 Heavy Hex Nut ...................................................................................................................... Extr, Plastic, 1 X 1 X 3 ........................................................................................................................... Clamp, Hose, Nylon, .25 ...................................................................................................................... Locknut, 5/16-18 Nylon Insert ......................................................................................................... Screw, 5/16-18 X 1.75 Hex-Head Cap ............................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 4 12 12 2 4 3 8 1 8 1 2 10 2 16 2 2 2 2 Page 14-35 14 G E D 14 G E D ELECTRIC MOTOR 15 G E D 15 G E 14 D ITEM 22 INCLUDES 2 SETS OF WIRE ASSEMBLIES, TERMINAL HARDWARE, AND TERMINAL INSULATORS (NOT SHOWN) 15 21 ITEM 15 INCLUDES EXTERNAL HARDWARE (NOT SHOWN) 20 31 18 OPTIONAL VENTED HEADBAND (NOT SHOWN) 17 16 19 7 5 6 22 12 29 13 10 11 8 9 30 4 3 32 2 37 32 1 38 000411-001 Page 15-2 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List MOTOR (MODEL DA5-4006) ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 1010934 1014201 102235201 102243403 102775101 102186301 102186401 102704901 101942301 N/A N/A N/A N/A 102938401 N/A 102938601 N/A N/A 102938701 102938801 N/A 102938901 N/A N/A N/A N/A N/A N/A 102939001 102939101 102939102 102951701 N/A N/A N/A N/A 451 7174 Screw, 5/16-18 X 1.00 Hex Cap .............................................................................................................. Screw, 1/4-20 X 2.25 Hex Cap ................................................................................................................ Bumper, Drive Unit .................................................................................................................................... Lubricant, Moly-Teflon (Single-Use Tube) ......................................................................................... IQ Plus Electric Motor, 48-VDC 3.7 hp (includes items 6 through 30) ..................................... Ring, 2.24" Internal Retaining .......................................................................................................... Bearing, Ball ............................................................................................................................................ Kit, Speed Sensor (includes items 9 through 13) ...................................................................... Kit, 3-Pin Wedge Lock ................................................................................................................... Sensor, Motor Speed, ADC .......................................................................................................... Screw, #8-32, Taptite Thread ...................................................................................................... Magnet, ADC Motor ...................................................................................................................... Screw, 1/4-20 x 0.5 ......................................................................................................................... Asm, Frame And Field, 3.7 Hp .......................................................................................................... Armature (Includes external hardware - not shown) .............................................................. Kit, Brush, 3.7 Hp (includes items 17 and 18) ............................................................................. Brush, Motor .................................................................................................................................... Screw, Taptite .................................................................................................................................. Asm, Brush Box, 3.7 Hp ....................................................................................................................... Kit, Brush Spring, 3.7 Hp (includes item 21) ................................................................................ Brush Spring ..................................................................................................................................... Kit, Brush Lead Asm, 3.7 Hp (includes items 23 through 28) ................................................ Terminal and Lead Assembly ..................................................................................................... Insulator, Terminal ......................................................................................................................... Washer, Insulating .......................................................................................................................... Washer, Flat, 5/16, Brass/Bronze ............................................................................................... Nut, 5/16, Steel ................................................................................................................................ Lockwasher, 5/16, Steel ................................................................................................................ Commutator End Head, 3.7 Hp ....................................................................................................... Sealed Headband, 3.7 Hp .................................................................................................................. Vented Headband, 3.7 HP (optional - not shown) ......................................................................... Pkg, Terminal Hardware, 3.7hp (includes items 33 through 36) ............................................... Nut, 5/16, Steel ...................................................................................................................................... Lockwasher, 5/16, Steel ...................................................................................................................... Nut, 1/4-20, Steel .................................................................................................................................. Lockwasher, 1/4-20, Steel .................................................................................................................. Lockwasher, 1/4 Split ................................................................................................................................ Lockwasher, 5/16 Split ............................................................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 8 8 1 1 8 1 2 2 2 2 4 2 1 1 1 1 2 2 2 2 3 1 Page 15-3 15 G E D 15 G E D TRANSAXLE – ELECTRIC VEHICLES 16 G E D 16 G 6 E 4 D 15 23 28 27 29 3 31 5 18 c .4 0 5 m 31 16 11 2 31 32 14 20 19 8 22 21 18 30 26 7 2 23 10 12 c .3 5 2 30 10 9 13 17 m 17 18 24 25 000223-002 Page 16-2 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List TRANSAXLE ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 102771701 1013794 101895401 101895501 101897001 101897201 101897401 101897601 101903601 101903701 101906901 101922101 101923001 101923201 101923501 101923701 101923901 101928701 101972101 101972201 102356601 102356801 102357001 102886301 101922201 102886401 102886501 101922201 102886601 7330 7335 7336 Transaxle, Electric (includes items 2 through 32) ........................................................................... Axle Shaft Oil Seal ................................................................................................................................ Gear Case, Left-Hand ........................................................................................................................... Gear Case, Passenger-Side ................................................................................................................ Screw, M8-1.25 X 60mm Hex-Head ................................................................................................ Breather ................................................................................................................................................... Screw, M10-1.25 X 25mm .................................................................................................................. Pin, 11mm OD X 8.5mm ID X 10mm .............................................................................................. Washer, Thrust ....................................................................................................................................... Washer, Thrust ....................................................................................................................................... Intermediate Shaft Assembly ........................................................................................................... Pin, 15.99mm X 88.7mm Dowel ...................................................................................................... Gear, Differential Idler ......................................................................................................................... Gasket ....................................................................................................................................................... Seal, Lip .................................................................................................................................................... Shaft, Input ............................................................................................................................................. Gear, Differential ................................................................................................................................... Liquid Gasket (Transaxle case) ......................................................................................................... Plug, M14-1.5 X 12mm Magnetic ................................................................................................... Plug, M14-1.5 X 12mm Hex ............................................................................................................... Housing, Differential, 6 Bolt .............................................................................................................. Gear, Differential Output, 6-Bolt ..................................................................................................... Screw, Flg Hd M10 X 1.5 X 30 ........................................................................................................... Axle Assembly, Driver-Side (includes item 25) .......................................................................... Lug Stud ............................................................................................................................................ Tube, Axle, Driver-Side ....................................................................................................................... Axle Assembly, Passenger-Side (includes item 28) .................................................................. Lug Stud ............................................................................................................................................ Tube, Axle, Passenger-Side ............................................................................................................... Inner Axle Tube Bearing ..................................................................................................................... Bearing ..................................................................................................................................................... Bearing ..................................................................................................................................................... 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 2 1 1 11 1 6 2 2 2 1 1 2 2 1 1 2 A/R 1 1 1 1 10 1 4 1 1 4 1 2 3 1 Page 16-3 16 G E D 16 G E D BATTERY CHARGER 17 G E D 17 G 19 E D 20 6 18 8 14 19 11 12 13 5 4 16 15 17 9 10 7 000414-001 Page 17-2 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List IQ PLUS DOMESTIC BATTERY CHARGER (MODEL 25730) ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 102847801 102847802 102847803 1012098 1012101 1015914 1015917 101828501 101828801 101828802 101828901 101828902 101828903 101831101 101914401 102275401 102838101 N/A N/A 7577 48-V/17-A IQ Plus (9-ft. DC Cord, 6-ft. AC Cord) .............................................................................. 48-V/17-A IQ Plus (12-ft. DC Cord, 9-ft. AC Cord) ............................................................................ 48-V/17-A IQ Plus (20-ft. DC Cord, 9-ft. AC Cord) (includes items 4 through 20) ................ Bushing, DC Cord ................................................................................................................................. Fuse Assembly ....................................................................................................................................... Rectifier with Heatsink Assembly ................................................................................................... Bushing, AC Cord .................................................................................................................................. Ammeter .................................................................................................................................................. Cord, AC, 80-Inch (203 cm) ................................................................................................................ Cord, AC, 108-Inch (274 cm) ............................................................................................................. Cord, DC, 113-Inch (287 cm) ............................................................................................................. Cord, DC, 154-Inch (391 cm) ............................................................................................................. Cord, DC, 250-Inch (635 cm) ............................................................................................................. Wire Assembly Kit ................................................................................................................................. Assembly, Voltage Suppressor ........................................................................................................ Relay, 48-VDC ......................................................................................................................................... Circuit Breaker 250vac-50vdc .......................................................................................................... Transformer, Battery Charger ........................................................................................................... Case, Battery Charger .......................................................................................................................... Screw, #10 X 0.50 Phillips Pan-Head .............................................................................................. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10 Page 17-3 17 G E D 17 G E D 16 17 11 4 14 12 8 6 16 10 9 19 3 2 15 18 13 5 7 000415-001 Page 17-4 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List IQ PLUS ONBOARD BATTERY CHARGER (MODEL 25260) ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 102837001 1012098 1012101 1015914 1015917 101828501 101829001 101831101 **** 101841901 101914401 102275401 102838101 N/A 102940801 N/A 7577 7847 8233 Battery Charger, Onboard, 120-VAC, 48-VDC (includes items 2 through 19) ....................... Bushing, DC Cord ................................................................................................................................. Fuse Assembly ....................................................................................................................................... Rectifier with Heatsink Assembly ................................................................................................... Bushing, AC Cord .................................................................................................................................. Ammeter .................................................................................................................................................. Cord, AC, 22-Inch (56 cm) .................................................................................................................. Wire Assembly Kit ................................................................................................................................. Mounting Bracket, Relay .................................................................................................................... Control Board ......................................................................................................................................... Assembly, Voltage Suppressor ........................................................................................................ Relay, 48-VDC ......................................................................................................................................... Circuit Breaker 250vac-50vdc .......................................................................................................... Transformer, Battery Charger ........................................................................................................... Cord, Dc ................................................................................................................................................... Case, Battery Charger .......................................................................................................................... Screw, #10 X 0.50 Phillips Pan-Head .............................................................................................. Screw, 1/4-20 X 0.75 Hex-Head Cap ............................................................................................... Locknut, 1/4-20 Nylon Insert ............................................................................................................ 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 4 4 **** Special order item available upon request. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 17-5 17 G E D 17 7 G E 2 6 D 3 6 4 7 5 6 000419-001 Page 17-6 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List ONBOARD CHARGER (MODEL 25260) AND REEL MOUNTING ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 N/A 1017187 N/A 102770701 102844001 7847 8233 Onboard Charger Installation, IQ Plus (domestic) (includes items 2 through 7) ................ Retractable Cord Reel ......................................................................................................................... Heat Shrink Tube 1.5" X 3" ................................................................................................................. Bracket, Reel, Tabbed .......................................................................................................................... Plate, Charger Mtg ............................................................................................................................... Screw, 1/4-20 X 0.75 Hex-Head Cap ............................................................................................... Locknut, 1/4-20 Nylon Insert ............................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 A/R 1 1 8 8 Page 17-7 17 G E D 17 G Turf/Carryall 2 IQ Plus Onboard Charger (Model 25260) Mounting E D SEE VIEW B 12 SEE DETAIL C 12 12 FRONT OF CAR SEE VIEW A 8 12 DETAIL C VIEW D 4 11 5 000420-002 Page 17-8 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 17 VIEW A 3 G 9 3 E D 2 10 6 7 3 VIEW B 000420-002 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 17-9 17 G E D See previous two pages for illustration. Page 17-10 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List ONBOARD CHARGER (MODEL 25260) AND REEL MOUNTING – IQ PLUS TURF/CARRYALL 2, CONTINUED ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 N/A 1014063 1014288 1016673 101801001 101966801 101968801 102881401 102967601 103353501 8796 8990 Onboard Charger Installation, IQ Plus (domestic) (includes items 2 through 12) .............. Screw, 1/4-20 X 1.00 Hex Head ........................................................................................................ Screw, 5/16-18 X 0.75 Thread-Forming ........................................................................................ Housing, Cord Reel .............................................................................................................................. Plate, Receptacle Backing .................................................................................................................. Block, Terminal ...................................................................................................................................... Rivet, 3/16", Pop .................................................................................................................................... Charger Harness, IQ Plus, 55" ........................................................................................................... Decal, Warning, 4 Gauge Wire ......................................................................................................... Shield ........................................................................................................................................................ Screw, #7-19 X 0.75 Pan-Head Type AB ........................................................................................ Tie Wrap, 8" Nylon ................................................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 6 1 1 1 2 1 1 1 4 4 Page 17-11 17 G E D 17 G 18 E 13 23 D 19 22 7 20 15 16 17 12 22 8 9 6 10 21 5 14 11 1 2 24 Page 17-12 000416-001 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List IQ PLUS BATTERY CHARGER (MODEL 25880), EXPORT AND EUROPEAN ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 101958201 101958301 102892901 102892902 1012098 1012101 1015914 101828901 101828902 101828903 101838401 101838601 101914401 101973501 101976601 102275401 N/A **** **** **** 102940801 N/A 7577 102939501 Cord, UK, AC, Battery Charger ............................................................................................................... Cord, European AC, Battery Charger ................................................................................................... Charger, Export and European .............................................................................................................. Charger, Export and European (includes items 5 through 23) .................................................. Bushing, DC Cord ................................................................................................................................. Fuse Assembly ....................................................................................................................................... Rectifier with Heatsink Assembly ................................................................................................... Cord, DC, 113-Inch (287 cm) ............................................................................................................. Cord, DC, 154-Inch (391 cm) ............................................................................................................. Cord, DC, 250-Inch (635 cm) ............................................................................................................. Circuit Breaker ....................................................................................................................................... Four-Position Switch ........................................................................................................................... Assembly, Voltage Suppressor ........................................................................................................ Receptacle, AC Cord ............................................................................................................................ Ammeter with Mounting Bracket ................................................................................................... Relay, 48-VDC ......................................................................................................................................... Wire, Jumper .......................................................................................................................................... Limiter, Current ..................................................................................................................................... Wire Assembly, Battery Charger ...................................................................................................... Transformer, Battery Charger ........................................................................................................... Cord, Dc ................................................................................................................................................... Case, Battery Charger .......................................................................................................................... Screw, #10 X 0.50 Phillips Pan-Head .............................................................................................. Cord, European AC, Battery Charger ................................................................................................... 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 10 1 **** Special order item available upon request. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 17-13 17 G E D 17 G E 18 D 17 13 4 15 14 8 6 17 12 10 11 20 3 2 16 19 5 9 7 000417-001 Page 17-14 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List IQ PLUS ONBOARD BATTERY CHARGER (MODEL 25660), EXPORT ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 102893001 1012098 1012101 1015914 1015917 101828501 101829001 101831101 101838401 101838601 **** 101841901 101914401 102275401 **** 102940801 N/A 7577 7847 8233 Battery Charger, Onboard, International, IQ Plus (includes items 2 through 20) ............... Bushing, DC Cord ................................................................................................................................. Fuse Assembly ....................................................................................................................................... Rectifier with Heatsink Assembly ................................................................................................... Bushing, AC Cord .................................................................................................................................. Ammeter .................................................................................................................................................. Cord, AC, 22-Inch (56 cm) .................................................................................................................. Wire Assembly Kit ................................................................................................................................. Circuit Breaker ....................................................................................................................................... Four-Position Switch ........................................................................................................................... Mounting Bracket, Relay .................................................................................................................... Control Board ......................................................................................................................................... Assembly, Voltage Suppressor ........................................................................................................ Relay, 48-VDC ......................................................................................................................................... Transformer, Battery Charger ........................................................................................................... Cord, Dc ................................................................................................................................................... Case, Battery Charger .......................................................................................................................... Screw, #10 X 0.50 Phillips Pan-Head .............................................................................................. Screw, 1/4-20 X 0.75 Hex-Head Cap ............................................................................................... Locknut, 1/4-20 Nylon Insert ............................................................................................................ 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 12 4 4 **** Special order item available upon request. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 17-15 17 G E D 17 7 G E 2 6 D 3 6 4 7 5 6 000571-001 Page 17-16 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List ONBOARD CHARGER (MODEL 25660) AND REEL MOUNTING ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 N/A 1017187 N/A 102770701 102844002 7847 8233 Onboard Charger Installation, IQ Plus (export) (includes items 2 through 7) ..................... Retractable Cord Reel ......................................................................................................................... Heat Shrink Tube 1.5" X 3" ................................................................................................................. Bracket, Reel, Tabbed .......................................................................................................................... Asm, Charger Plate, Intl ...................................................................................................................... Screw, 1/4-20 X 0.75 Hex-Head Cap ............................................................................................... Locknut, 1/4-20 Nylon Insert ............................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 A/R 1 1 8 8 Page 17-17 17 G E D 17 G Turf/Carryall 2 IQ Plus Onboard Charger (Model 25660) Mounting E D SEE VIEW B 14 SEE DETAIL C 14 14 FRONT OF CAR SEE VIEW A 14 7 SEE DETAIL C 4 VIEW D VIEW B 8 13 3 000572-002 Page 17-18 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 17 G E D 9 DETAIL C 3 11 6 3 5 10 2 12 000572-002 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 17-19 17 G E D See previous two pages for illustration. Page 17-20 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List ONBOARD CHARGER (MODEL 25660) AND REEL MOUNTING – IQ PLUS TURF/CARRYALL 2, CONTINUED ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 N/A 1014063 1014288 1016673 101801001 101832901 101966801 101968801 102881401 102967601 N/A 103353501 8796 8990 Onboard Charger Installation, IQ Plus (export) (includes items 2 through 14) ................... Screw, 1/4-20 X 1.00 Hex Head ........................................................................................................ Screw, 5/16-18 X 0.75 Thread-Forming ........................................................................................ Housing, Cord Reel .............................................................................................................................. Plate, Receptacle Backing .................................................................................................................. Nut, M10-1.25 Hex Flange ................................................................................................................. Block, Terminal ...................................................................................................................................... Rivet, 3/16", Pop .................................................................................................................................... Charger Harness, IQ Plus, 55" ........................................................................................................... Decal, Warning, 4 Gauge Wire ......................................................................................................... Retainer, Charger Asm ........................................................................................................................ Shield ........................................................................................................................................................ Screw, #7-19 X 0.75 Pan-Head Type AB ........................................................................................ Tie Wrap, 8" Nylon ................................................................................................................................ 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 1 1 4 1 1 2 1 2 1 1 1 1 4 4 Page 17-21 17 G E D 17 G E D MAINTENANCE AND SERVICE TOOLS 18 G E D 18 G E D 1 2 4 3 7 6 5 8 9 15 14 10 16 Page 18-2 11 12 17 13 18 19 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List MAINTENANCE AND SERVICE TOOLS ITEM PART NO. DESCRIPTION QTY DIESEL QTY GAS QTY ELEC G 1 2 3 4 The following tool list includes all tools available from Club Car for maintenance and service procedures for gasoline, electric, and/or diesel vehicles, both past and present models. Be sure to carefully examine the tool list for applicability to your vehicle before ordering. 1 2 3 4 5 6 7 8 9 10 11 101871001 101813202 101641202 101831901 1014305 1011767 1016417 1016416 1012811 1012812 1013582 12 13 102555501 102249901 14 15 16 17 18 19 **** **** 101887101 101808401 102562401 102686101 Accelerator Pedal Adjustment Tool ....................................................................... Adhesive, Guide Ring, 3-Gram Tube ..................................................................... Arbor ................................................................................................................................ Battery Discharge Machine, 36/48 Volt ................................................................ Battery Terminal Protector Spray ........................................................................... Battery Thermometer ................................................................................................. Bearing and Oil Seal Remover Assembly ............................................................ Bearing Driver Set ........................................................................................................ Bearing Puller ................................................................................................................ Bearing Puller Wedge Attachment ........................................................................ Brake Adjustment Tool (used only on vehicles with manually adjusted mechanical brakes) ............................................................... Brake Cable Release Tool ........................................................................................... Brake Pedal Adjustment Tool Kit (used for the Carryall Electric Industrial Truck only) (includes items 14 and 15).............................................. Brake Pedal Adjustment Tool ............................................................................. Brake Pedal Tension Tool ..................................................................................... Calibration Test Module ............................................................................................ Cam Installation Tool .................................................................................................. Charger Bezel Tool ....................................................................................................... Clutch Removal Tool (for 4x4 vehicles) ................................................................. E D 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Please refer to the maintenance and service manual for proper tool application. **** 18 Special order item available upon request 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page 18-3 18 G G IN N R A W E D 21 24 23 22 27 26 25 20 28 30 29 32 31 COMMUNICATION DISPLAY MODULE DISPLAY FUNCTIONS: PRESS AND HOLD BUTTON TO SHOW FUNCTION NUMBER. RELEASE BUTTON TO SHOW FUNCTION VALUE. Func1 - Battery voltage. Func2 - Energy units removed since last charge cycle. Func3 - Total accumulated energy units removed. Func4 - Last charge termination type (1 = Incomplete, 2 = DVDT, 4 = Normal, 8 = Max. timer). POWER ON OFF R Club Car PART #17075 33 38 Page 18-4 39 36 35 34 40 41 42 37 43 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List MAINTENANCE AND SERVICE TOOLS, CONTINUED ITEM PART NO. DESCRIPTION QTY DIESEL QTY GAS QTY ELEC G 1 2 3 4 20 21 1014510 1014498 22 23 24 25 26 27 28 1014496 1014497 1014508 1014507 1015524 101809101 102601501 29 102603501 30 102605201 31 102606101 32 102607501 33 34 35 36 37 38 39 40 101831801 101641002 1011273 102773801 102773901 102774101 102774101 102675401 41 42 43 102774201 102774301 102774401 Clutch Tool Kit (includes items 21 - 27) ................................................................ Clutch Alignment Tool (for pre-unitized transaxle vehicles built prior to 1997 model year) ........................................................ Drive Clutch Puller (for Kawasaki engines only) .......................................... Drive Clutch Hub Puller (for Kawasaki engines only) ................................ Driven Clutch Cam Puller (for Kawasaki engines only) ............................. Driven Clutch Puller Plug (for Kawasaki engines only) ............................. Drive Clutch Holder Tool Assembly (for Kawasaki engines only) .......... Press Weldment (for Kawasaki engines only) ............................................... Drive ClutchFixed Sheave Tool (for 4x4 vehicles) ........................................................................................................... Driven Clutch Spring Compression Base (for use with items 30 and 31) (for 4x4 vehicles) ........................................................................................... Driven Clutch Spring Compression Collar (for use with items 29 and 31) (for 4x4 vehicles) ........................................................................................... Driven Clutch Spring Compression Nut (for use with items 29 and 30) (for 4x4 vehicles) ........................................................................................... Drive Clutch Spider Removal Tool (for 4x4 vehicles) ........................................................................................................... Communication Display Module ........................................................................... Compression Gauge and Adapter ......................................................................... Continuity Tester .......................................................................................................... Cutter, Valve Seat, #122 .............................................................................................. Cutter, Valve Seat #115 ............................................................................................... Wrench, T, #505.............................................................................................................. Adapter, T-Wrench........................................................................................................ Cutter, Valve Seat, 60 Degree (requires item 51) (for Honda GX620 Gasoline Engines) ................................................................... Pilot, 6.6 MM ................................................................................................................... Pilot, 6.62 MM................................................................................................................. Pilot, 6.65 MM................................................................................................................. 1 E 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 D 1 1 1 1 1 1 1 1 1 1 1 1 Please refer to the maintenance and service manual for proper tool application. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 18 Page 18-5 18 G E D 44 45 46 47 48 49 50 51 2 56 57 Liquid Gasket 55 3 54 52 53 58 Page 18-6 59 60 61 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List MAINTENANCE AND SERVICE TOOLS, CONTINUED ITEM PART NO. DESCRIPTION QTY DIESEL QTY GAS QTY ELEC 1 1 1 1 2 3 4 44 45 46 1012151 1016627 102669901 47 48 49 1016418 101933101 102169401 50 51 52 1011478 1013593 102248803 53 102248804 54 55 56 57 58 59 59 59 59 59 59 59 59 59 59 60 61 102251501 102241502 102241501 101928701 102243402 101997201 101997207 101997212 101997211 101997205 101997209 101997204 101997203 101997206 101997202 102562301 102587201 Dry Moly Lubricant ...................................................................................................... Flywheel Puller Kit (for Kawasaki Engines) ......................................................... Gauge, Carburetor Float Level (for Honda GX620 Gasoline Engines) ................................................................... Gear Yoke ........................................................................................................................ Governor Shaft Installation Tool (for Kawasaki Engine Vehicles) ............... Hydraulic Brake Adjuster (for Turf/CA 272/472, Pioneer/XRT 1200, Bobcat 2100, HUV 4213) ............................................................................................ Hydrometer .................................................................................................................... Internal Retaining Ring Pliers .................................................................................. IQ Display Module (IQDM) Kit (IQ System and IQ Plus vehicles) ................. (includes items 54 and 55) IQ Display Module (IQDM-P) Kit (IQ System and IQ Plus vehicles).............. (includes items 54 and 55) Adaptor, Cable ......................................................................................................... IQDM Series 2 Cable .............................................................................................. IQDM Series 1 Cable (replacement) ...................................................................... Liquid Gasket (transaxle case) ................................................................................. Moly-Teflon Lubricant (4-oz. (113-gram) tube) ................................................. Paint, Touch-Up – Beige* .......................................................................................... Paint, Touch-Up – Black* ........................................................................................... Paint, Touch-Up – Burgundy* .................................................................................. Paint, Touch-Up – Classic Blue (Navy)* ................................................................. Paint, Touch-Up – Dark Gray* .................................................................................. Paint, Touch-Up – Dark Green* ............................................................................... Paint, Touch-Up – Gray* ............................................................................................. Paint, Touch-Up – Red* .............................................................................................. Paint, Touch-Up – Royal Blue (Pacific Blue)* ....................................................... Paint, Touch-Up – White* .......................................................................................... Paint, Precedent Underbody – Gray....................................................................... Paint Pen, Touch-Up, Precedent Underbody – Black ....................................... 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Please refer to the maintenance and service manual for proper tool application. * Item 59 is not for use on Surlyn® body material, which is used on Precedent vehicles. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List G E 1 1 18 Page 18-7 D 18 G E D 63 62 66 65 64 Safety First Never use a vehicle that is unsafe. Inspect each day. Inspect GOOD NEED(S) ATTENTION • Brakes • Park Brake • Steering • Accelerator • F & R Selector • Reverse Buzzer • Key Switch • Speeds • Tires • Bag Straps and Buckles Other Mechanical Problems • Unusual Noise • Will Not Run • Stopped on Course • Other: • • • Damage • Right Side • Left Side • Front • Rear • Other: ______________ No Damage NEED(S) ATTENTION Cleanliness • Seats • Floor Mat • Dash Compartments • Bag Well • Beverage Holders • Overall Appearance: ___________________ Date: _____________ Inspected By: _________________ Car No. ___________ (Over) CCI 1018231 69 68 67 71 70 72 AM10753 ON OFF STR SPK MAX MIN GAS DSL GAS/DIESEL TACHOMETER 73 77 Page 18-8 83 76 75 74 84 85 86 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List MAINTENANCE AND SERVICE TOOLS, CONTINUED ITEM PART NO. DESCRIPTION QTY DIESEL QTY GAS QTY ELEC G 1 2 3 4 62 63 64 65 66 67 68 69 1016414 1016415 102668801 1012549 1012560 101823101 1012809 102330901 70 71 72 73 74 75 76 77 78 1014264 1014259 102061201 AM10753 AM10771 1014162 1014161 1014115 101611003 79 AM11804 80 AM11805 81 AM1220301 82 AM1232401 83 84 1016413 102674601 85 86 101641201 102674401 Piston Ring Compressor Kit (FE290, FE350 and FE400 engines) ................. Piston Ring Pliers (for Kawasaki Engines) ............................................................ Puller, Special Use (for Kubota D722 Diesel Engines) ..................................... Retaining Ring Pliers, 45° External ......................................................................... Retaining Ring Pliers, 90° Internal .......................................................................... Safety First Card (50 per pack) ................................................................................. Seal Puller ....................................................................................................................... Spanner Wrench (for coil over shock front suspension vehicles only) ......................................................................................... Steering Column Bearing Press Tool ..................................................................... Steering Column Retaining Ring Tool .................................................................. Steering Wheel Puller Tool ....................................................................................... Tachometer (includes gasoline engine pick up lead only) ........................... Tachometer Diesel Probe (for use with item 73) .............................................. Transaxle Axle Seal Tool ............................................................................................. Transaxle Pinion Seal Tool ......................................................................................... Transmission Tool Kit .................................................................................................. Tune-Up Kit, All OHV (for FE290, FE350, FE400 only) (includes air filter, spark plug, oil filter, fuel filters) (not shown) .................................... Tune-Up Kit, Gx620 (for Honda Engines) (includes air filter, spark plug, oil filter, fuel filters) (not shown) ...................................................... Tune-Up Kit, D722 (for Kubota Engines) (includes air filter, oil filter, fuel filters, water separator filter) (not shown) ................................. Tune-Up Kit, Precedent (for FE290/350 Engines) (includes air filter, spark plug, oil filter, fuel filters) (not shown) ........................................... Tune-Up Kit, FH680D (for Kawasaki V-Twin Engines) (includes oil filter, fuel filter, air filter, and spark plugs) (not shown)................................... Valve Clearance Adjuster Screw Holder (for FE290 engines only) ............. Valve Guide Driver (for Honda GX620 Gasoline Engines) ................................................................... Valve Guide Reamer (FE290, FE350, and FE400 only) ...................................... Valve Guide Reamer, 6.6 mm (for Honda GX620 Gasoline Engines) ................................................................... 1 1 1 1 1 1 1 1 1 1 1 E 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 18 1 1 1 1 1 1 Page 18-9 D 18 G E D 87 88 - 45 45 89 90 + WAVETEK V 5XL 1000 V OFF 500 200 200 20 200 2m 2 200 m 20 m 200 m 2000 k 200k 20k V ! MAX 1000 --750V Page 18-10 200 A 2k ! COM 200nA FUSED 91 92 95 96 93 94 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List MAINTENANCE AND SERVICE TOOLS, CONTINUED ITEM PART NO. DESCRIPTION QTY DIESEL QTY GAS QTY ELEC G 1 2 3 4 87 88 89 90 91 92 93 94 95 96 1016552 1016551 1016553 1016554 101641101 1011480 102570401 103601401 103601701 103600501 Valve Seat Cutter Guide ............................................................................................. Valve Seat Cutter T-Wrench ...................................................................................... Valve Seat Cutter, 45° (32 mm diameter) (for FE290 engines only) ........... Valve Seat Cutter, 45°/30° (35 mm diameter) .................................................... Valve Spring Compressor .......................................................................................... Volt Ohm Meter ............................................................................................................ Tool, Tensioning, Starter Generator (For Precedent vehicles) ...................... Puller, Drive Clutch, XRT 950*................................................................................... Tool, Disassembly, Driven Clutch, XRT 950 .......................................................... Screw, Driven Clutch Disassembly, M6, XRT 950 ............................................... 1 1 1 1 1 1 1 1 1 1 1 E D 1 *Note: The XRT 950 Drive Clutch Puller requires the use of Screw, Driven Clutch Disassembly, CCI Part Number 103600501. 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List 18 Page 18-11 INDEX Part Number and Page AM10753 18-9 AM10771 18-9 AM10080 13-5 AM10081 13-5 AM10419 12-11, 12-13 AM10724 8-5, 9-5 AM10808 1-5 AM1232301 7-7 183 6-15, 6-23, 11-5, 11-7, 11-17, 11-21, 12-3, 12-5, 12-7, 13-3 304 1-35, 6-15, 13-13, 14-3 320 4-15 332 1-11, 1-19, 1-21, 1-23, 1-25, 1-27, 1-33, 1-35, 6-15, 6-37, 10-3, 11-15, 14-3 334 1-21, 4-21, 5-3, 5-5, 5-11, 5-31, 7-15, 8-15, 8-17, 9-15, 9-17 357 1-29, 5-17, 5-21, 5-25, 5-41, 5-43 403 1-17 451 1-23, 4-5, 4-11, 10-3, 14-23, 15-3 705 1-29, 6-33, 7-15, 8-15, 8-17, 9-15, 9-17 706 1-29, 5-17, 5-21, 5-25 808 1-21, 5-41, 5-43, 12-3, 12-5, 12-7 1016 6-15, 6-23, 11-5, 11-7, 11-21 1017 6-17, 6-23, 14-9 1028 1-23, 4-7, 4-9, 14-23 1032 1-23, 4-7, 4-9 1035 1-21, 4-19, 5-11, 5-19, 5-23 1218 5-13 1231 1-23 1241 1-3, 1-5, 1-29, 1-31, 4-7, 4-9, 4-17, 4-19, 4-21, 5-13, 6-19, 6-21, 6-23, 6-29, 6-33, 6-35, 10-3, 13-13, 14-13 1242 1-29, 1-31, 4-13, 4-17, 4-19, 5-41, 5-43, 6-19, 6-21, 6-23, 6-33, 14-23 1308 5-19, 5-23 1606 11-17 1624 4-21, 5-11, 5-31 1631 11-17 2402 5-15, 5-19, 5-23 4029 6-15, 14-3 7048 5-27, 5-29 7049 1-25 7173 5-41, 5-43, 6-29, 6-35, 13-13, 14-13 7174 1-29, 1-31, 5-3, 5-5, 5-41, 5-43, 6-33, 10-3, 11-13, 14-23, 15-3 7251 1-3, 1-5 7274 5-27, 5-29 7308 5-27, 5-29 7310 2-3, 2-5, 2-7 7311 5-41, 5-43 7330 13-7, 16-3 7335 13-5, 16-3 7336 16-3 7473 1-3, 1-5, 1-17, 1-25, 1-27, 4-7, 4-9, 4-13, 4-17, 4-19, 4-21, 5-13, 6-15, 6-19, 6-21, 6-23, 6-29, 6-35, 14-13, 14-33, 14-35 7532 7539 1-17 5-19, 5-23 5-11, 5-19, 5-23 5-11, 5-19, 5-23, 5-31 17-3, 17-5, 17-13, 17-15 6-15, 14-3 5-11, 5-19, 5-23 4-7, 4-9, 4-21 7818 6-19, 6-21, 6-23 7820 6-15, 14-3 7840 5-27, 5-29 7847 1-9, 1-21, 1-33, 10-3, 14-31, 17-5, 17-7, 17-15, 17-17 7893 6-15, 6-19, 6-21, 6-23, 13-13 7910 5-27, 5-29 7973 1-7, 11-17 8057 6-19, 6-23, 13-9 8058 6-19, 6-23, 13-9 8067 5-27, 5-29 8104 13-9 8233 1-19, 1-21, 1-25, 1-27, 1-33, 1-35, 4-21, 5-41, 5-43, 6-15, 6-37, 13-3, 13-13, 14-3, 14-31, 17-5, 17-7, 17-15, 17-17 8248 6-37 8251 1-15 8450 6-23, 12-3, 12-5, 12-7 8639 11-19, 13-13, 14-7, 14-29 8717 4-21, 6-19, 6-21, 6-23, 13-3, 13-9 8754 1-17, 4-15, 4-21, 5-3, 5-5, 5-11, 5-15, 5-17, 5-19, 5-21, 5-23, 5-25, 5-31, 5-33, 5-35, 5-37, 5-39, 6-33 8755 1-17, 5-17, 5-21, 5-25, 5-33, 5-35, 5-39 8796 17-11, 17-21 8797 11-5, 11-21 8861 5-15, 5-19, 5-23, 5-41, 5-43 8935 1-5 8963 14-33, 14-35 8990 5-11, 5-31, 6-15, 6-19, 6-21, 6-23, 14-3, 14-23, 14-29, 14-31, 17-11, 17-21 1010005 5-27, 5-29 1010028 13-9 1010124 5-17, 5-21, 5-25 1010138 5-15, 5-19, 5-23 1010142 5-33, 5-35, 5-37, 5-39 1010144 5-33, 5-35, 5-37, 5-39 1010145 5-33, 5-35, 5-37, 5-39 1010150 5-17, 5-21, 5-25 1010177 5-17, 5-21, 5-25 1010219 5-19, 5-23 1010347 5-27 1010348 5-27 1010434 1-3, 1-5, 1-23, 11-3 1010435 1-3, 1-5, 1-17, 1-27 1010436 1-27 1010543 1-11 1010546 1-3 1010577 7-15, 8-15, 8-17, 9-15, 9-17 7540 7555 7577 7591 7602 7716 4-7, 4-9 4-13, 4-17, 4-19 1010850 4-3, 4-5, 4-11 1010877 4-7, 4-9 1010878 1-19, 4-7, 4-9 101090801 14-33, 14-35 1010909 6-15 1010921 4-7, 4-9 1010927 4-7, 4-9 1010932 4-7, 4-9 1010933 4-7, 4-9 1010934 1-5, 1-25, 1-29, 1-31, 6-35, 15-3 1010954 6-19, 6-21, 6-23 1010984 2-3, 2-5, 2-7 1011014 1-3, 1-5 1011017 1-3, 1-5 1011084 4-23 1011114 4-5, 4-11 1011137 4-11 1011229 6-15, 14-3 1011273 18-5 1011280 6-29, 14-13 1011291 13-7 1011303 4-5, 4-11 1011382 6-25, 6-27, 14-11, 14-17 1011393 5-27, 5-29 1011394 1-3, 1-5 1011402 4-7, 4-9 1011415 5-33, 5-35, 5-37, 5-39 1011418 4-7, 4-9 1011439 6-29, 14-13 101146302 4-5, 4-11 1011464 4-5, 4-11 1011465 4-5, 4-11 1011466 4-3, 4-5, 4-11 1011467 4-5, 4-11 1011478 18-7 1011480 18-11 1011553 1-29, 1-31, 3-5, 3-9, 3-13, 3-17, 3-21, 3-25 1010805 1010829 1011557 1011578 1011694 1011697 11-13 1011700 1011734 1011767 1011779 6-29, 14-13 1-5, 5-3, 5-5 4-21 5-3, 5-5, 7-15, 8-15, 8-17, 9-15, 9-17, 4-21 4-23 18-3 4-13, 4-17, 4-19 1011825 6-15, 14-3 101187702 4-7, 4-9 1011887 5-27, 5-29 1011892 1011895 1011930 1011931 5-27 5-11, 5-19, 5-23 5-11, 5-19, 5-23 4-21 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page i-1 INDEX 1011990 1012098 1-23, 1-29 17-3, 17-5, 17-13, 17-15 1012101 1012126 1012151 1012180 1012181 1012182 1012285 1012295 1012303 5-39 1012304 1012333 1012396 1012431 17-3, 17-5, 17-13, 17-15 14-25 18-7 5-33, 5-35 5-37 5-37 1-33, 1-35, 11-7, 11-13, 11-19 6-19, 6-21, 6-23 1-17, 5-17, 5-21, 5-25, 5-33, 5-35, 5-37, 5-33 13-13 6-27 6-19, 6-23 11-17 5-5 5-11 6-25, 6-27, 14-11, 14-17 10-3, 14-29 18-9 18-9 5-7 5-7 7-15, 8-15, 8-17, 9-15, 9-17, 14-33, 1012438 1012466 1012467 1012505 1012528 1012549 1012560 1012565 1012566 1012571 14-35 1012604 5-3, 5-5 1012605 5-3, 5-5 1012649 11-7, 11-19 1012711 13-3 1012714 13-5 1012740 13-5 1012741 13-5 1012747 13-5 1012748 13-5 1012752 13-3 1012809 18-9 1012811 18-3 1012812 18-3 1012830 6-33, 10-3, 11-13 1012836 12-11, 12-13 1012896 13-3 1013001 6-31 1013003 6-31 1013005 6-31 101301102 6-31 1013035 5-11, 5-31 1013042 5-11, 5-15, 5-31 1013044 5-11, 5-31 1013051 5-11, 5-31 1013052 5-11, 5-31 1013061 13-3, 13-9, 14-19, 14-25 101313402 11-19 1013135 5-27 1013207 5-33, 5-35 Page i-2 1013309 1013311 1013312 1013317 1013343 1013344 1013357 1013366 1013422 1013461 1013462 1013483 1013494 1013531 1013547 1013582 1013589 1013593 1013609 1013677 1013687 1013700 1013734 1013746 1013760 1013768 1013769 1013770 1013771 1013772 1013773 1013774 1013787 1013792 1013794 1013869 1013870 1013871 1013876 1013924 9-17 1014007 1014049 1014050 1014051 1014052 1014055 1014056 1014057 1014058 1014059 1014062 1014063 1014065 1014070 1014072 1-11 1-11 1-11 1-23, 3-27, 3-29, 3-31 1-7 1-7 6-15, 14-3, 14-23 1-27 1-9 6-17, 11-5, 11-21, 14-9 11-5, 11-21 1-29 6-25, 6-27, 14-11, 14-17 4-17, 4-19 14-31 18-3 6-19, 6-21, 6-23 18-7 6-19, 6-21, 6-23 3-5, 3-9 11-7, 11-19 11-13 10-3, 14-29 11-7, 11-11, 11-25 13-3 13-7 13-7 13-7 13-7 13-7 13-7 13-7 13-7 13-7 1014078 1014080 12-11, 12-13 12-11, 12-13 13-7, 16-3 4-7, 4-9 4-7, 4-9 4-21 4-7, 4-9 4-3, 4-5, 4-11, 7-15, 8-15, 8-17, 9-15, 18-9 11-7, 11-19 6-19, 6-21, 6-23 5-3, 5-5 5-3, 5-5 6-19, 6-21, 6-23 1014153 4-3, 4-5, 4-11 1014161 18-9 1014162 18-9 1014201 15-3 1014207 13-7 1014211 5-5 1014212 5-5 1014213 5-3, 5-5 1014214 5-3, 5-5 1014216 5-5 1014217 5-3, 5-5 1014259 18-9 1014264 18-9 1014276 5-17, 5-21, 5-25 1014287 12-3, 12-5, 12-7 1014288 5-3, 5-5, 6-35, 12-3, 12-5, 12-7, 14-23, 17-11, 17-21 1014289 6-31 1014305 18-3 1014306 1-27, 1-33, 1-35, 14-31 1014321 1-15, 1-25 1014375 6-35 1014387 1-15, 1-25 1014415 1-25, 1-27 1014453 12-3, 12-5, 12-7 1014454 12-11, 12-13 1014471 1-17 1014496 18-5 1014497 18-5 1014498 18-5 1014507 18-5 1014508 18-5 4-21, 13-3 12-3, 12-5, 12-7 1014510 1014530 1014537 12-3, 12-5, 12-7 12-3 12-3, 12-5, 12-7 12-3, 12-5, 12-7 12-3, 12-5, 12-7 12-3, 12-5, 12-7 12-3, 12-5, 12-7 12-3, 12-5, 12-7 12-3, 12-5, 12-7 12-3, 12-5, 12-7, 17-11, 17-21 6-19, 6-21, 6-23, 12-3, 12-5, 12-7 12-11, 12-13 12-11, 12-13 1014115 1014116 1014119 1014125 1014126 1014145 18-5 6-15, 14-3 1-25, 1-27 1014540 14-31 1014555 5-33, 5-35, 5-37, 5-39 1014771 2-3 1014807 6-19, 6-23, 13-9 1014808 6-19, 13-9 1014902 5-37, 5-39 1014948 6-19, 6-21, 6-23 101503202 1-5, 1-7 1015072 14-33, 14-35 1015075 1-3, 1-5 1015137 11-7, 11-11, 11-25 1015139 11-5 1015143 11-5 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List INDEX 101524002 6-33 1015245 1-23 1015252 1-17 1015258 1-17 1015277 1-19 1015313 1-23 1015332 7-5, 8-3, 9-3 1015345 6-19, 6-21, 6-23 1015363 1-23 1015366 1-23 1015368 1-23 1015371 6-19, 6-21 1015372 6-19, 6-21, 6-23 1015373 6-19, 6-21, 6-23 1015390 1-23 1015392 14-23 1015399 1-17, 1-25, 1-27 1015400 1-17, 1-23 1015405 1-3, 6-19, 6-21, 6-23 1015412 1-23 1015424 1-23 1015426 11-15 101542901 1-17 1015445 1-29 1015453 5-41, 5-43 1015457 5-41, 5-43 101547601 3-13, 3-17, 3-21, 3-25 1015507 1-17 1015524 18-5 1015528 6-25, 6-27, 14-11, 14-17 1015530 1-33, 1-35 101553901 1-23, 3-3, 3-7, 3-11, 3-15, 3-19, 3-23 1015583 1-17, 5-17, 5-21, 5-25, 5-33, 5-35, 5-37, 5-39 1015597 5-11, 5-19, 5-23, 5-27, 5-29 1015607 1-23 1015608 1-5, 14-33, 14-35 1015613 5-41, 5-43 1015614 5-41, 5-43 101562711 1-11 101562712 1-11 101562714 1-11 101562715 1-11 101564501 1-11 101564502 1-11 101564503 1-11 101564505 1-11 1015649 7-5, 8-3, 9-3 1015720 6-15, 14-29 1015737 6-19, 6-21, 6-23 1015741 6-19, 6-21, 6-23 1015752 6-19, 6-21, 6-23, 11-15, 14-15 1015760 5-41, 5-43 1015814 10-3 101584502 11-13 1015878 6-19, 6-23, 13-9 1015914 1015917 17-3, 17-5, 17-13, 17-15 17-3, 17-5, 17-15 1015932 6-33 1015969 7-5, 8-3, 9-3 1016060 1-19 1016074 6-33 1016078 1-19 101609401 3-3, 3-7, 3-11, 3-15, 3-19, 3-23 101611003 18-9 1016154 5-7 101615504 5-9 1016156 5-7, 5-9 1016183 5-3, 5-5 1016201 12-3, 12-5, 12-7 1016214 5-7 1016219 5-7 1016263 5-5 1016269 5-3, 5-5 1016289 12-3, 12-5, 12-7 1016337 13-5 1016338 13-5 1016346 5-15, 5-19, 5-23 1016349 5-15, 5-19, 5-23 1016350 5-15, 5-19, 5-23 1016353 5-15, 5-19, 5-23 1016356 6-15, 14-3, 14-23 1016384 5-17, 5-21, 5-25 1016385 5-15, 5-19, 5-23 1016386 5-17, 5-21, 5-25 1016387 5-15, 5-17, 5-21, 5-25 1016389 5-17, 5-21, 5-25 101641002 18-5 101641101 18-11 101641201 18-9 101641202 18-3 1016413 18-9 1016414 18-9 1016415 18-9 1016416 18-3 1016417 18-3 1016418 18-7 1016423 6-19, 6-21, 6-23 101642575 11-9, 11-23 101642578 11-9, 11-23 101642580 11-9, 11-23 101642582 11-9, 11-23 101642585 11-9 1016429 7-3, 8-7, 9-7 1016432 7-3, 8-7, 9-7, 13-3 1016436 1016437 1016438 1016440 1016441 1016444 1016445 7-9, 8-9, 9-9 11-9 11-11, 11-25 7-9, 8-9, 9-9, 11-11, 11-25 11-11, 11-25 11-11, 11-25 8-5, 9-5 1016449 1016450 7-9, 8-9, 9-9 7-9, 8-9, 9-9 1016451 1016452 1016453 1016454 1016455 1016456 7-9 7-9, 8-9, 9-9 7-11 7-11, 8-11, 9-11 7-7, 8-5, 9-5 7-5, 8-3, 8-5, 9-3, 9-5 1016457 7-3, 8-7, 9-7 1016458 7-9, 8-9, 9-9 1016467 7-3, 8-7, 9-7 1016470 7-13, 8-13, 9-13 1016472 7-11, 8-11, 9-11 1016473 7-3, 8-7, 9-7 1016474 7-9, 8-9, 9-9 1016479 7-9, 8-9, 9-9 1016480 11-11 101648102 11-11, 11-25 101648203 7-3, 8-7, 9-7 1016483 7-9, 8-9, 9-9 1016486 11-9 1016489 7-9, 8-9, 9-9 101649002 11-11, 11-25 1016494 7-11, 8-11, 9-11 1016496 7-11, 8-11, 9-11 1016497 8-5, 9-5 1016499 11-9 1016501 11-9 1016502 7-3, 8-7, 9-7 1016506 7-11, 8-11, 9-11 1016507 7-5, 8-3, 9-3 1016510 7-11, 8-11, 9-11 1016513 13-3 101651406 2-3 101651407 2-3 101651409 2-3 101651414 2-3 1016517 7-9, 8-9, 9-9 1016518 8-9, 9-9 1016519 8-9, 9-9 1016521 7-11, 8-11, 9-11 1016531 7-5, 8-3, 9-3 1016535 7-11, 8-11, 9-11 1016537 7-3, 8-7, 9-7 1016538 7-11, 8-11, 9-11 1016539 7-5, 8-3, 9-3 1016541 7-13, 8-13, 9-13 1016542 7-9 1016544 7-7, 7-9, 7-11, 8-5, 8-9, 8-11, 9-5, 9-9, 9-11 1016545 7-9 1016546 11-13 1016547 7-5, 8-3, 8-13, 9-3, 9-13, 11-11, 11-25 1016549 7-9, 8-9, 9-9 1016551 18-11 1016552 18-11 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page i-3 INDEX 1016553 1016554 1016557 1016560 1016561 1016562 1016563 1016564 18-11 18-11 4-5, 4-11 8-9, 9-9 7-7, 8-5, 9-5 7-7, 7-13, 8-5, 8-13, 9-5, 9-13 7-9, 8-9, 9-9 7-11, 8-11, 9-11 1016566 7-9, 8-9, 9-9 1016569 7-9, 8-9, 9-9 1016570 7-3, 8-7, 9-7 1016571 7-13, 8-13, 9-13 1016572 11-11, 11-25 1016573 4-5, 4-11 1016576 7-3, 8-7, 9-7 1016578 8-5, 9-5 1016579 8-5, 9-5 1016581 7-3, 8-7, 9-7 1016582 11-11, 11-25 1016583 7-9, 8-9, 9-9 1016584 7-11, 8-11, 9-11 1016585 11-9 1016586 8-5, 9-5 1016587 7-7, 8-5, 9-5 1016588 7-7, 8-5, 9-5 101661601 14-33 101661602 14-33 1016627 18-7 1016630 6-25, 6-27 1016663 5-7, 5-9 1016672 13-7 1016673 17-11, 17-21 1016679 1-33 101670201 3-27, 3-29, 3-31 1016751 1-13 101675511 1-13 101675512 1-13 101675514 1-13 101675515 1-13 101677701 1-13 101677702 1-13 101677703 1-13 101677705 1-13 1016801 12-3, 12-5, 12-7 1016813 5-41, 5-43 1016814 5-41 1016849 6-25, 6-27, 14-11, 14-17 1016851 6-25, 6-27, 14-11, 14-17 1016868 1-3, 1-5 1016877 1016879 1016880 14-31 6-17, 14-9 6-17, 14-9 1016883 6-33 1016901 12-5, 12-7 1016904 7-9, 8-9, 9-9, 10-3 101692501 1-3 Page i-4 101692502 101692506 101692509 101692510 101692511 101692512 101692513 101692514 101692515 101693201 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 3-15, 3-23 101693901 101693902 101693906 1-3, 1-5 1-3, 1-5 1-3, 1-5 101693908 101693909 101693910 1-5 1-3, 1-5 1-3, 1-5 101693911 1-3, 1-5 101693912 1-3, 1-5 101693913 1-3, 1-5 1016952 1-9 1016967 1-3, 1-5, 14-23 1016997 6-23 1017029 4-7, 4-9 1017062 6-17, 14-9 1017064 6-17, 14-9 1017065 6-17, 14-9 1017080 1-3, 1-5 1017082 13-3 1017187 17-7, 17-17 1017188 12-9 1017211 4-13 1017226 5-3, 5-5 1017231 13-3 1017239 6-23 1017243 6-23 1017266 5-15, 5-19, 5-23 1017273 5-7, 5-9 1017313 5-3, 5-5 1017314 5-3, 5-5 1017315 5-3, 5-5 1017317 5-3 101734802 1-3 101737002 2-3 1017378 4-21 1017380 4-21 101738301 12-7 101738302 12-7 1017424 4-21 1017434 7-9, 8-9, 9-9 1017435 1017442 1017443 1017444 1017445 1017446 1017447 8-9, 9-9 7-3, 8-7, 9-7 7-9, 8-9, 8-11, 9-9, 9-11 8-9, 9-9 7-9, 8-9, 9-9 8-9, 9-9 8-11, 9-11 1017448 7-7, 8-5, 9-5 101744901 7-13, 8-13, 9-13 101744902 7-13, 8-13, 9-13 1017450 7-13, 8-13, 9-13 101745101 7-13, 8-13, 9-13 101745102 7-13, 8-13, 9-13 1017453 7-13, 8-13, 9-13 1017454 7-9, 8-9, 9-9 1017455 7-7, 8-5, 9-5 1017456 7-3, 8-7, 9-7 101745701 7-13, 8-13, 9-13 101745702 7-13, 8-13, 9-13 1017458 7-3, 8-7, 9-7 1017460 7-3, 8-7, 9-7 1017461 11-9 1017463 7-7, 8-5, 9-5 1017466 11-11, 11-25 1017468 8-5, 9-5 1017471 7-13, 8-13, 9-13 1017472 7-11, 8-11, 9-11 1017473 7-9, 8-9, 9-9 1017474 7-5, 8-3, 9-3 1017475 7-5, 8-3, 9-3 1017476 7-5, 8-3, 9-3 1017486 7-5, 8-3, 9-3 1017487 7-11, 8-11, 9-11 1017490 7-7, 8-5, 9-5 1017500 8-3, 9-3 1017501 7-13, 8-13, 9-13 1017502 7-13, 8-13, 9-13 1017503 7-13, 8-13, 9-13 1017504 7-11, 8-11, 9-11 1017507 7-3, 8-7, 9-7 1017508 7-11, 8-11, 9-11 1017510 7-13, 8-13, 9-13 1017511 8-11 1017512 7-13, 8-13, 9-13 1017513 7-11, 8-11, 9-11 1017514 7-11, 8-11, 9-11 101751801 7-11, 8-11, 9-11 101751802 7-11, 8-11, 9-11 101751803 7-11, 8-11, 9-11 1017653 6-31 1017686 12-11, 12-13 1017689 10-3 101769302 2-3 1017696 1017705 1017721 101773301 101773302 101773303 101773304 101773305 101773306 101773307 4-21 14-19 6-15 7-13, 8-13, 9-13 7-13, 8-13, 9-13 7-13, 8-13, 9-13 7-13, 8-13, 9-13 7-13, 8-13, 9-13 7-13, 8-13, 9-13 7-13, 8-13, 9-13 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List INDEX 101773308 101773309 7-13, 8-13, 9-13 7-13, 8-13, 9-13 101773310 7-13, 8-13, 9-13 101773311 7-13, 8-13, 9-13 1017853 6-15, 14-3 101791101 4-3, 4-5 101796201 4-21 101796501 14-19 101796801 14-19 101801001 14-19, 17-11, 17-21 101804301 6-25, 6-27, 11-15, 11-17 101808401 18-3 101809101 18-5 101811901 11-15 101812301 11-15 101813001 11-15 101813202 18-3 101815501 4-3 101815502 4-3 101816301 4-3 101816501 4-3 101816502 4-3 101817401 4-21 101821501 11-15 101822001 4-23 101823101 18-9 101823201 4-3 101823301 4-3 101823302 4-3 101823801 4-3 101823901 4-3 101824001 4-3 101824002 4-3 101824401 11-7 101825101 3-3, 3-7, 3-11, 3-19, 6-27, 14-11, 14-17 101825102 3-15, 3-23, 6-25 101826201 14-11, 14-17 101826301 6-27 101826401 6-25 101827101 7-15, 8-15, 8-17, 9-15, 9-17 101828501 17-3, 17-5, 17-15 101828801 17-3 101828802 17-3 101828901 17-3, 17-13 101828902 17-3, 17-13 101828903 17-3, 17-13 101829001 17-5, 17-15 101830601 6-25, 6-27, 14-11, 14-17 101830701 6-25, 6-27, 14-11, 14-17 101831101 17-3, 17-5, 17-15 101831401 14-33, 14-35 101831801 18-5 101831901 18-3 101832001 14-19 101832202 11-13 101832302 101832601 101832701 101832901 101833101 101833401 101833601 101833701 101833902 101833904 101833906 101834001 101834003 101834502 101834601 101834801 101835601 101836201 101836202 101837101 101837301 101838401 101838601 101841901 101851101 101856002 101856102 101859401 101861901 101862001 101865301 101869302 101870401 101870501 101870601 101871001 101874601 101874901 101875001 101875101 101875102 101875201 101875301 101875401 101875501 101875601 101875701 101875802 101876001 101876202 101876301 101876402 101876501 101877601 101877701 101878101 11-13 7-15, 8-15, 8-17, 9-15, 9-17 7-15, 8-15, 8-17, 9-15, 9-17 17-21 7-15, 8-15, 8-17, 9-15, 9-17 12-11, 12-13 13-3 6-31 12-3 12-7 12-5 12-11 12-13 6-25, 6-27, 14-11, 14-17 7-15, 8-15, 8-17, 9-15, 9-17 13-3 1-17, 1-19 12-11 12-13 11-15 6-33 17-13, 17-15 17-13, 17-15 17-5, 17-15 6-25, 6-27, 14-11, 14-17 14-11, 14-17 6-19, 6-21, 6-23 10-3 4-21 4-21 4-13 6-31 1-3 5-17, 5-21, 5-25 5-23 18-3 4-13 6-31 6-31 6-31 6-31 6-31 6-31 6-31 6-31 6-31 6-31 6-31 6-31 6-31 6-31 6-31 6-31 6-31 6-31 6-31 101878201 101878302 101879001 101879401 101879501 101879601 101879701 101879801 101880701 101881101 101881701 101884801 101884901 101886101 101887101 101887601 101889401 101890001 101890101 101890201 4-7 5-11 6-31 5-11, 5-31 5-11, 5-31 5-11, 5-31 5-11, 5-31 5-11, 5-31 5-11, 5-31 5-11, 5-31 5-11, 5-31 5-11, 5-31 5-11, 5-31 4-5, 4-11 8-5, 9-5 11-15 7-15, 8-15, 8-17, 9-15, 9-17 2-3 13-3 18-3 7-5, 8-3, 9-3 13-5 13-5 13-3 13-3 101890501 101890601 101890901 101891001 101891301 101891401 101891501 101891601 101891901 101892001 101892201 101892301 101892401 101892501 101892601 13-3 13-3 13-7 13-7 13-3 13-7 13-7 13-5 13-5 13-5 13-5 13-5 13-5 13-5 13-5 101892701 101892901 101893201 13-7 13-3 13-5 101893801 101893901 101894303 101894304 101894702 101894901 101895401 101895501 101896501 101897001 101897201 101897401 101897601 13-3 13-5 1-11 1-27 1-25 14-19 16-3 16-3 6-31 16-3 16-3 16-3 16-3 101879901 101880001 101880101 101880201 101880301 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page i-5 INDEX 101898001 101903601 101903701 101905901 101906901 101908101 101908401 101909201 101909301 101909401 101910501 101914401 101915201 101916001 101916101 101916201 101916301 101916701 101917601 101918401 101918402 101918501 101920101 101921501 101922101 6-35 16-3 16-3 11-9 16-3 14-25 6-37, 14-25 8-5, 9-5 8-5, 9-5 8-5, 9-5 13-7 6-15, 14-3, 17-3, 17-5, 17-13, 17-15 3-13, 3-17, 3-21, 3-25 8-13, 9-13 7-5, 8-3, 9-3 8-5, 9-5 7-7, 8-5, 9-5 6-33, 12-3, 12-5, 12-7 11-15 2-3 2-3 4-7, 4-9 14-15 11-15 16-3 101922201 16-3 101922501 6-37 101922801 1-21 1019228I 1-21 101923001 16-3 101923201 16-3 101923501 16-3 101923701 16-3 101923901 16-3 101925601 12-3 101925701 11-15 101926501 5-33, 5-35, 5-39 101926801 11-17 101926901 13-3 101927101 13-3 101927201 13-3 101927301 13-3 101927501 13-5 101927601 13-5 101927701 13-5 101927901 13-5 101928001 13-5 101928101 13-5 101928301 13-7 101928601 13-3 101928701 13-3, 16-3, 18-7 101929401 5-33, 5-35, 5-39 101929501 11-7 101929801 12-3, 12-5 101929802 12-3, 12-5 101932201 6-29, 14-13 Page i-6 101933101 101933701 101935301 101936801 101939901 101942301 101946201 101953102 101953106 101953801 101953802 101954301 101955001 18-7 11-17 4-15 14-15 6-31 15-3 1-15 4-19 4-13, 4-17 8-3 9-3 1-11 5-19, 5-23 101955101 6-15, 14-3 101957101 6-29, 14-13 101958201 17-13 101958301 17-13 101958601 1-19 101960201 3-3, 3-11, 3-15 101960501 3-13, 3-17, 3-21, 3-25 101960601 3-23 101963301 1-15 101963401 1-15, 1-25, 1-27, 6-21, 7-15, 8-15, 8-17, 9-15, 9-17, 13-13 101964001 1-15 101966801 17-11, 17-21 101968801 17-11, 17-21 101969701 6-29, 14-13 101971301 11-15 101972001 18-7 101972002 18-7 101972003 18-7 101972004 18-7 101972005 18-7 101972006 18-7 101972007 18-7 101972009 18-7 101972011 18-7 101972012 18-7 101972101 16-3 101972201 16-3 101972801 11-15 101973101 11-9 101973301 11-9 101973401 11-11, 11-25 101973501 17-13 101976601 17-13 101980801 13-5 101980901 13-5 101981001 101984801 101987701 101987901 101988001 101988002 101988101 13-5 5-3, 5-5 11-19 6-17, 14-9 6-17, 14-9 6-17, 14-9 6-17, 14-9 101988201 101990801 6-17, 14-9 4-17, 4-19 101997802 101997902 102002901 102003201 102004101 102004201 102004301 102004601 102004602 102004901 102006701 14-31 14-31 14-33, 14-35 11-7, 11-19 5-5 5-35 1-5 1-35 1-35 5-43 3-7, 3-19, 3-23 2-5 2-5 2-5 2-5 2-5 2-5 2-5 2-5 2-7 2-7 2-7 2-7 4-19 5-15 5-15, 5-31 4-15 4-21 13-7 1-31 18-9 1-31 1-17, 7-15, 8-15, 8-17, 9-15, 9-17 5-37, 5-39 3-7, 3-19, 3-23 14-15 14-15 12-11, 12-13 18-7 11-17 15-3 15-3 11-17 14-11, 14-17 6-15 1-27 1-27 1-27 1-27 1-27 1-27 1-27 1-27 1-35, 3-21, 3-25 102009201 102009202 102009301 102009302 102009401 102009402 102009501 102009502 102009901 102009902 102010001 102010002 102022101 102022601 102022602 102025401 102026001 102031901 102056001 102061201 102065103 102065901 102066201 102075801 102101001 102101101 102155801 102169401 102185401 102186301 102186401 102190702 102196901 102199001 102221301 102221401 102221501 102221701 102221801 102222001 102222101 102222201 102224001 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List INDEX 102231601 102235201 102239901 102240501 102241501 102241502 102242101 102243402 102243403 102248803 102249901 102251501 102264001 102271601 102275401 102278001 102289201 102292801 102304801 102323101 102323201 102330901 102336001 102336101 102345901 102355301 102356601 102356801 102357001 102376001 102399001 102406701 102430901 102431001 102453001 102453101 102459301 102508701 102513701 102515401 102517601 102518001 102518301 102519201 102522001 102526201 102529201 102540301 102555501 102562401 102564002 102570401 102572401 102601501 102603501 102605201 3-9, 3-21, 3-25 15-3 1-27 14-29 18-7 18-7 12-11, 12-13 18-7 15-3 18-7 18-3 18-7 6-21 8-11 17-3, 17-5, 17-13, 17-15 5-3, 5-5 5-15, 5-31 4-13, 4-17 7-9, 8-9, 9-9 4-7, 4-9, 4-13, 4-17, 4-19 4-7, 4-9, 4-13, 4-17, 4-19 18-9 11-13 11-13 3-25 6-35 16-3 16-3 16-3 13-9, 13-13 5-39 11-21 8-13, 9-13 9-11 13-5 13-5 3-5, 3-9, 3-13, 3-15, 3-19, 3-23 14-11, 14-17 11-5 13-3 6-29, 14-13 3-3, 3-7, 14-11, 14-17 3-5, 3-9, 14-23 3-11, 3-19 11-5, 11-21 13-3, 13-9 6-29, 14-13 7-15, 8-15, 8-17, 9-15, 9-17 18-3 18-3 5-17, 5-25 18-11 14-11, 14-17 18-5 18-5 18-5 102606101 102607501 102614401 102616701 102668801 102669901 102673201 102674001 102674101 102674201 102674401 102674601 102675001 102675101 102675201 102675301 102675401 102683701 102683801 18-5 18-5 1-27 13-9 18-9 18-7 1-27 18-5 18-5 18-5 18-9 18-9 18-5 18-5 18-5 18-5 18-5 3-31 3-31 102684501 102684602 102686101 102704901 102711201 102751601 102753401 102764001 102764401 102764402 102766201 102766301 5-17, 5-25 13-9 18-3 15-3 6-19, 6-21 11-5 8-9, 9-9 14-33, 14-35 14-35 14-35 14-33, 14-35 5-17, 5-21, 5-25 17-7, 17-17 16-3 14-23 14-29 14-29 14-29 15-3 6-23 14-29 14-29 17-5 14-25, 17-3, 17-5 17-7 17-17 3-5, 3-9, 14-25 14-33 14-33, 14-35 14-35 14-7, 14-29 14-7, 14-29 17-3 17-3 17-3 14-19 4-17 102770701 102771701 102772401 102774501 102774602 102774701 102775101 102803401 102817101 102817201 102837001 102838101 102844001 102844002 102845101 102845201 102845203 102845204 102845401 102846402 102847801 102847802 102847803 102848701 102852101 102859501 102863801 102865101 102869401 102871801 102873401 102881401 102886301 102886401 102886501 102886601 102891101 102892901 102892902 102893001 102915701 102917101 102931101 102938401 102938601 102938701 102938801 102938901 102939001 102939101 102939102 102939501 102940801 102951701 102966401 102966501 102966502 102967601 102969401 102969801 102969901 102977001 102977002 102977901 102978001 102980801 102980901 102989501 103010101 103173301 103174401 103177401 103180101 103187601 103192701 103197101 103198001 103198101 103198301 103198401 103199001 14-29 14-29 11-7, 11-19 6-15, 14-3 5-33, 5-35, 5-37, 5-39 14-33, 14-35 17-11, 17-21 16-3 16-3 16-3 16-3 5-37, 5-39 17-13 17-13 17-15 14-25 5-37 14-29 15-3 15-3 15-3 15-3 15-3 15-3 15-3 15-3 17-13 17-5, 17-13, 17-15 15-3 1-15 1-15 1-15 3-5, 3-9, 14-23, 17-11, 17-21 13-9 13-9 13-9 6-25, 6-27 14-11, 14-17 11-7, 11-19 11-7, 11-19 14-33, 14-35 14-33, 14-35 1-15, 1-17 11-7, 11-19 13-9 11-3 13-9 6-25, 6-27, 14-11, 14-17 11-5 13-9 6-5, 6-19 6-9, 6-23 6-13, 6-21 14-17 6-37 6-25, 6-27 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page i-7 INDEX 103199101 103205401 103205501 103210201 103210301 103218601 103221901 103234301 103245201 103245301 103255601 103255701 103260101 103260801 103260901 103261301 6-25, 6-27 3-3, 3-7, 3-11, 3-15, 3-19, 6-25, 6-27 3-13, 3-17, 3-21, 3-25, 6-37 3-13, 3-17, 3-21, 3-25, 6-25, 6-27 3-5, 3-9, 14-11, 14-17 14-11, 14-17 14-7, 14-23, 14-29 3-27, 3-29, 3-31 1-15 1-15 6-15 14-3 3-27 3-27 3-27 3-29 103348201 103348202 103348501 103348601 103350901 103351001 103351101 103353501 103354401 103354701 103369101 103369501 103372101 103372201 103372301 103372401 103372501 103372602 3-27, 3-29 13-13 13-13 11-7, 11-19 5-39 12-3, 12-5, 12-7 6-25, 6-27 14-11 6-25, 6-27 6-25, 6-27 5-33 5-15, 5-19 5-35, 5-37, 5-39 17-11, 17-21 14-11 5-15 11-21 13-9 11-21 11-21 11-21 11-19 11-19 11-19 103372801 103374701 103386202 103390801 103397901 103406501 103406502 103406601 103414901 11-19 11-21 7-5 6-25, 6-27 14-3, 14-29 1-23 1-23 1-23 14-3, 14-29 103418601 103428101 103428301 103439701 103446501 103477901 11-19 11-19 11-19 11-19 11-19 5-27, 5-29 6-35 103284101 103295101 103295202 103306301 103324801 103345701 103496801 Page i-8 103502701 103507001 5-21 5-17, 5-21, 5-25 ammeter 17-3, 17-5, 17-13, 17-15 anchor body 4-5, 4-11 103507101 103507201 103507301 103520401 103538701 103538901 103601501 103601601 103615601 103615701 103615801 103615901 103616201 103616301 103616401 103616501 103616601 11-25 11-25 11-25 11-17 1-17 1-17 5-31 5-3 7-9 7-9 7-13 7-11 7-13 7-9 7-11 7-7 7-7 anchor body kit 4-5, 4-11 anchor, piston 4-5, 4-11 anti-sway bar 5-41, 5-43 A-plate strap 5-15, 5-19, 5-23 A-plate, delta 5-15, 5-19, 5-23 arbor 18-3 arm governor 13-3 pivot 13-3 rocker 7-9, 8-9, 9-9 armature 6-31, 15-3 armature conversion kit 6-31 assembly accelerator bracket and bearing 4-21 accelerator pivot rod 4-21 air box 11-15 air box top 11-15 armature 6-31 axle 13-7 bearing, steering shaft 5-3, 5-5 bell crank and shaft 6-19, 6-21, 6-23 brake lever 4-3 brush connector 6-31 brush holder 6-31 carburetor 11-9 choke cable 11-17 connecting rod 7-13, 8-13, 9-13 cylinder head 8-9, 9-9 delta A-plate 5-15, 5-19, 5-23 delta shock and gear support 5-15, 5-19, 5-23 drive clutch 12-7 drive hub 12-3, 12-5, 12-7 driven clutch 12-11 driven clutch fixed-face 12-11, 12-13 field coil 6-31 float 11-9 fuel tank vent 11-5 governor 13-5 headlight 6-17, 14-9 headlight harness 6-17, 14-9 idle screw 11-9 inner ball joint 5-11, 5-31 kingpin 5-17, 5-21, 5-25 latch weld 1-17 moveable-face 12-3, 12-5, 12-7, 12-11, 12-13 pilot air screw 11-9 plug cap 7-7, 8-5, 9-5 prop rod support 1-21 103616701 103616801 103616901 103618101 103628701 103628801 103653401 103653501 103717302 103717402 103764001 103781201 96704416 7-7 7-7 11-23 6-29, 14-13 5-17, 5-25 5-21 5-31 5-15 5-29 5-29 11-7 11-7, 11-19 7-15, 8-15, 8-17, 9-15, 9-17 A absorber, shock 5-23 AC cord 17-3, 17-5, 17-13, 17-15 AC cord receptacle 17-13 accelerator bracket and bearing assembly 4-21 accelerator cable 11-13 accelerator pedal 4-21 accelerator pedal adjustment tool accelerator pivot rod 4-21 accelerator return spring 4-21 accelerator rod 4-23 adapter cable (IQDM) 18-7 adhesive, guide ring 18-3 adjuster hydraulic brake 18-7 adjuster, lash 8-11, 9-11 air box 11-15 air box top 11-15 air duct shield 11-17 air filter 11-15 air intake hose 11-15 18-3 ratchet 4-7, 4-9 score card plate 5-7 secondary clutch weight steering shaft 12-3, 12-5, 12-7 5-3, 5-5 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List INDEX steering wheel 5-7, 5-9 tailgate 1-27 tether 1-27 tilt bed 1-17 turn signal lens 6-17, 14-9 axle 13-7, 16-3 axle shaft oil seal 13-7, 16-3 axle tube 16-3 B backing plate, brake 4-3, 4-5, 4-11 bag, desiccant 12-3, 12-5, 12-7 ball bearing 7-11, 8-11, 9-11 ball joint 4-7, 4-9, 4-23, 5-11, 5-19, 5-23, 13-13 ball joint, left-hand thread 5-11, 5-19, 5-23 ball stud 6-19, 6-21, 6-23 ball, shifter 13-5 ball, steel pressure relief 7-3, 8-7, 9-7 band, RPM limiter mount 8-5, 9-5 bar, drive 14-15 bar, stabilizer 5-41, 5-43 barb, vent 11-7 barrel, plastic 1-3, 1-5, 1-23, 11-3 battery 6-35 battery cap, 6-volt 14-33, 14-35 battery charger 17-3, 17-13, 17-17 battery charger case 17-3, 17-5, 17-13, 17-15 battery charger harness 17-11, 17-21 battery charger mounting plate 17-7 battery charger receptacle 14-19 battery charger retainer 17-21 battery charger shield 17-11, 17-21 battery charger transformer 17-3, 17-5, 17-13, 17-15 battery charger wire assembly 17-13 battery charger, onboard 17-5, 17-15 battery clamp 6-35 battery condition indicator 14-11 battery discharge machine 18-3 battery hold-down 14-33, 14-35 battery hold-down rod 14-33, 14-35 battery light 14-11, 14-17 battery terminal protector spray 18-3 battery thermometer 18-3 battery, 6-volt, Trojan T105 14-33 battery, 6-volt, Trojan T105, moist 14-33 battery, 6-volt, Trojan T145 14-35 battery, 6-volt, Trojan T145, moist 14-35 bearing 16-3 ball 7-11, 8-11, 9-11 ball (motor) 15-3 ball (steering pinion) 5-11, 5-31 front wheel hub 5-27, 5-29 hub 5-27, 5-29 idler 12-3, 12-5, 12-7 inner axle tube 13-7, 16-3 lower pinion (steering) 5-11, 5-31 needle 13-5 outer axle tube 13-7 pivot support 4-21 steering shaft 5-3, 5-5 thrust 5-17, 5-21, 5-25 bearing and oil seal remover 18-3 bearing driver set 18-3 bearing puller 18-3 bearing puller wedge 18-3 bearing seal 5-5 bearing seat 5-3, 5-5 bed floor plate 1-17 bed latch 1-23 bed latch spring 1-23 bed seal 1-15, 1-17 bed, tilt 1-17 bell crank and shaft 6-19, 6-21, 6-23 bellows 5-11, 5-31 belt, drive 12-9 belt, starter/generator 6-33, 12-3, 12-5, 12-7 bezel, choke cable 11-17 bezel, headlight 6-17, 14-9 block, brake-mounting 4-7, 4-9 block, fuse 6-19, 6-21, 6-23 block, terminal 6-15, 14-3, 14-23 body, anchor 4-5, 4-11 bolt, U- 5-37, 5-39 boot, steering column 5-3, 5-5 boot, switch 6-37, 14-25 bottom, air box 11-15 box air 11-15 cargo 1-23, 1-27 electrical component 6-19, 6-21, 6-23 steering gear 5-11, 5-31 box, electrical component 6-19, 6-21, 6-23, 14-29 brace, trailer hitch 1-29 bracket 5-33, 5-35, 5-39 accelerator cable 11-13 adjustable starter/generator 6-33 brake cable guide 5-19, 5-23 brake light switch 6-29, 14-13 FNR shifter 13-9 governor cable 11-13 headlight mounting 6-17, 14-9 horn 6-15, 14-3 hour meter 14-31 muffler mounting 10-3 oil filter mount 7-3, 8-7, 9-7 oil level switch 7-11, 8-11, 9-11 relay mounting 6-23, 17-5, 17-15 RPM limiter 8-5, 9-5 shock absorber 5-37 shock mounting 5-37 snubber 7-15, 8-15, 8-17, 9-15, 9-17 stabilizer bar mounting 5-41, 5-43 starter/generator mounting 6-33 steering column 5-3, 5-5 steering column mounting 5-3, 5-5 throttle spring return 11-11, 11-25 Tow/Run switch 6-37 bracket, carburetor intake manifold 11-25 brake actuator kit 4-5, 4-11 brake adjusting mechanism 4-3 brake adjustment tool 18-3 brake backing plate 4-3, 4-5, 4-11 brake cable 4-13, 4-17, 4-19 brake cable equalizer 4-13, 4-17, 4-19 brake cable hanger 5-33, 5-35 brake cable release tool 18-3 brake cluster 4-3, 4-5, 4-11 brake drum 4-3, 4-5, 4-11 brake lever 4-3 brake lever arm 4-5, 4-11 brake light switch bracket 6-29, 14-13 brake mounting block 4-7, 4-9 brake pedal 4-7 pedal, brake 4-9 brake pedal adjustment tool 18-3 brake pedal pad 4-7, 4-9 brake pedal tension tool 18-3 brake return spring 4-17, 4-19 brake self-adjusting mechanism 4-3 brake shoe 4-3, 4-5, 4-11 brake spring 4-3, 4-5, 4-11 breaker, circuit 17-13, 17-15 breather 13-3, 16-3 brush and screw set 6-31 brush box assembly 15-3 brush connector 6-31 brush guard 1-5 brush holder 6-31 brush inspection port cover 6-31 brush kit, motor 15-3 brush port cover 6-31 brush rigging 15-3 brush spring 15-3 brush spring set 6-31 brush, motor 15-3 bulb, headlight 6-17, 14-9 bumper drive unit (motor) 15-3 front 1-3, 1-5 front, heavy duty 1-3 front, kit 1-3, 1-5 rubber 1-19, 1-27, 4-7, 4-9 seal, long 1-11 spring return 4-21 bumper, heavy duty 1-3 bumper, seat 1-11 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page i-9 INDEX bushing 12-3, 12-5, 12-7, 13-9 bronze 5-27, 5-29 charger receptacle 14-19 charger, battery 17-3, 17-13, 17-17 nylon 1-23, 1-25, 4-7, 4-9 return line 11-21 snap-in 1-23 spindle 5-27, 5-29 stabilizer bar 5-41, 5-43 steel 1-17, 5-17, 5-21, 5-25, 5-33, 5-35, 5-37, 5-39 urethane 1-17, 5-15, 5-17, 5-19, 5-21, 5-23, 5-25, 5-33, 5-35, 5-37, 5-39 bushing support 5-41, 5-43 button, drive 12-11, 12-13 buzzer, reverse 6-25, 6-27, 14-11, 14-17 charger, battery, onboard 17-5, 17-15 charger, battery, shield 17-11, 17-21 choke cable 11-17 choke cable bezel 11-17 choke valve 11-15 circuit breaker 14-25, 17-3, 17-5, 17-13, 17-15 clamp battery 6-35 cable retaining 11-13 hose 11-7, 11-11, 11-15, 11-19, 11-25 muffler hose 10-3 clevis, upper delta 5-17, 5-21, 5-25 clip hair pin 1-27 clip, meter 6-25, 6-27 clip, score card 5-7 cluster idler gear 13-5 cluster, brake 4-3, 4-5, 4-11 clutch alignment tool 18-5 clutch pulley 12-3, 12-5 clutch removal tool 18-3 clutch repair kit 12-11, 12-13 clutch tool kit 18-5 clutch weight 12-3, 12-5, 12-7 clutch, drive 12-3, 12-5 clutch, driven 12-11, 12-13 coil, field 6-31 coil, ignition 8-5, 9-5 collet 7-9, 8-9, 9-9 column, steering 5-3, 5-5 communication display module 18-5 component box, electrical 6-19, 6-21, 6-23 component mounting plate 14-29 compression gauge 18-5 compression mount 5-41, 5-43 compressor, piston ring 18-9 compressor, valve spring 18-11 computer, onboard 14-29 connecting rod 7-13, 8-13, 9-13 connector, a- 6-31 continuity tester 18-5 control board 17-5, 17-15 controller, speed 14-29 cord connector 7-11, 8-11, 9-11 cord reel 17-7, 17-11, 17-17, 17-21 cord, AC 17-3, 17-5, 17-13, 17-15 cord, DC 17-3, 17-5, 17-13, 17-15 C cable accelerator 11-13 brake 4-13, 4-17, 4-19 choke 11-17 FNR shifter 13-13 governor 11-13 IQDM 18-7 calibration test module 18-3 cam driven clutch 12-11, 12-13 electrical component box 6-19, 6-21, 6-23 cam installation tool 18-3 cam, FNR shifter 13-9 camshaft 8-11, 9-11 camshaft shim 7-11, 8-11, 9-11 camshaft spring 8-11 cap battery, 6-volt 14-33, 14-35 corner 1-15, 1-25 dust 14-11, 14-17 fuel tank 11-5 key switch 6-25, 6-27, 14-11, 14-17 plug 7-7, 8-5, 9-5 seat back 1-13 cap, front corner 1-27 carburetor 11-9 carburetor adapter 11-25 carburetor float level tool 18-7 carburetor gasket 11-11, 11-25 carburetor insulator 11-11, 11-25 carburetor mounting gasket 11-11, 11-25 card, safety first 18-9 cargo bed, side panel 1-23 cargo box 1-23, 1-27 case battery charger 17-3, 17-5, 17-13, 17-15 differential gear 13-7 gear 13-3, 16-3 rocker 8-9, 9-9 charger bezel tool 18-3 Page i-10 corner cap 1-27 counterbalance guide shaft 7-13, 8-13, 9-13 counterbalance weight 7-13, 8-13, 9-13 cover brush inspection port 6-31 brush port 6-31 crankcase 7-11, 8-11, 9-11 dust 4-3, 4-5, 4-11, 5-5, 5-27, 5-29 electrical box 6-19, 6-21, 6-23 electrical component 14-23 oil pump 7-3, 8-7, 9-7 rocker switch hole 6-25, 6-27, 14-11, 14-17 screw head 6-25, 6-27, 14-11, 14-17 steering column 5-3 steering column tube 5-5 cover, steering column 6-29, 14-13 cowl 1-3, 1-5 crankcase 8-13, 9-13 crankcase cover 7-11, 8-11, 9-11 crankcase vent tube 11-11, 11-25 crankshaft 7-13, 8-13, 9-13 crankshaft rod 7-13, 8-13, 9-13 crankshaft shim 7-13, 8-13, 9-13 C-type stop ring 5-11, 5-31 cup holder 1-9 cup, spring 4-21 current limiter 17-13 cushion, shock absorber 5-33, 5-35, 5-37, 5-39 cutter, valve seat 18-5, 18-11 D damper, RPM limiter 8-5, 9-5 dash 6-25, 6-27, 14-11, 14-17 dash component 1-7 dash panel 6-25, 6-27, 14-11, 14-17 DC cord 17-3, 17-5, 17-13, 17-15 decal 4-gauge wire warning 3-5, 3-9, 14-23, 17-11, 17-21 battery danger 3-5, 3-9 bed load warning 1-23, 3-3, 3-7, 3-11, 3-15, 3-19, 3-23 Carryall 3-27, 3-29 Carryall 2 3-27 Carryall 2 Plus 3-27 Carryall 252 3-29 Club Car tailgate 1-27 crush area warning 3-3, 3-5, 3-7, 3-9, 3-11, 3-13, 3-15, 3-19, 3-23 dash warning 3-23 diode safety 3-25 driver/passenger 3-13, 3-17, 3-21, 3-25 electrical cover safety 3-5, 3-9, 14-23 FNR 3-5, 3-9, 3-13, 3-17, 3-21, 3-25, 6-25, 6-27, 14-11, 14-17 frame ground 3-13, 3-17, 3-21, 3-25 IR 3-27, 3-29, 3-31 key switch 3-15, 3-23, 6-25 on/off 3-3, 3-7, 3-11, 3-19, 6-27, 14-11, 14-17 operating instructions 3-15, 3-23 operating instructions (electric) 3-3, 3-7, 14-11, 14-17 operating instructions (gas) 3-11, 3-19 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List INDEX rollover warning 3-3, 3-7, 3-11, 3-15, 3-19, 6-25, 6-27 rotating parts 1-35, 3-13, 3-17, 3-21, 3-25 run/service switch 3-13, 3-17, 3-21, 3-25, 6-37 tailgate 1-23, 3-27, 3-29, 3-31 Tow/Run switch 3-5, 3-9, 14-25 trailer hitch 1-29, 1-31, 3-5, 3-9, 3-13, 3-17, 3-21, 3-25 Turf 2 3-27 Turf 252 3-29 vehicle loading 3-3, 3-7, 3-11, 3-15, 3-19, 3-23 winch cable warning 3-9, 3-21, 3-25 XRT 900 3-31 young driver warning 3-7, 3-19, 3-23 delta A-plate 5-15, 5-19, 5-23 delta A-plate sub-assembly 5-15, 5-19, 5-23 delta shock and gear support 5-15, 5-19, 5-23 desiccant bag 12-3, 12-5, 12-7 DF-terminal insulator 6-31 diagnostic port 14-11, 14-17 diesel tachometer probe 18-9 differential drive unit 16-3 differential gear 13-7, 16-3 differential gear case 13-7 differential housing 16-3 differential idler gear 13-7 differential pin 13-7 diode 6-19, 6-21, 6-23 dipstick 7-5, 8-3, 9-3 drain plug 7-3, 8-7, 9-7 drain plug gasket 7-3, 8-7, 9-7, 13-3 drive bar 14-15 drive belt 12-9 drive button 12-11, 12-13 drive clutch 12-3, 12-5 drive clutch assembly 12-7 drive clutch button 12-3, 12-5, 12-7 drive clutch fixed sheave tool 18-5 drive clutch fixed-face 12-3, 12-5, 12-7 drive clutch holder tool 18-5 drive clutch hub puller 18-5 drive clutch puller 18-5 drive clutch pulley 12-7 drive clutch spider removal tool 18-5 drive clutch spring 12-3, 12-5, 12-7 drive clutch weight 12-3, 12-5, 12-7 drive hub 12-3, 12-5, 12-7 drive unit bumper 15-3 driven clutch 12-11, 12-13 driven clutch button 12-11, 12-13 driven clutch cam 12-11, 12-13 driven clutch cam puller 18-5 driven clutch fixed-face assembly 12-11, 12-13 driven clutch puller plug 18-5 driven clutch spring compression base tool 18-5 driven clutch spring compression collar tool 18-5 driven clutch spring compression nut tool 18-5 driver, drive clutch 12-3, 12-5, 12-7 drum, brake 4-3, 4-5, 4-11 dry moly lubricant 18-7 dust cap 14-11, 14-17 dust cover 4-3, 4-5, 4-11, 5-5, 5-27, 5-29 E E-clip 4-13, 4-17, 4-19 electrical box cover 6-19, 6-21, 6-23 electrical component box 6-19, 6-21, 6-23, 14-29 electrical component cover 14-23 end bell, commutator 6-31 end bell, output shaft 6-31 end cap, motor 15-3 end, tie rod 5-15 engine 8-3 engine mounting plate 7-15, 8-15, 8-17, 9-15, 9-17 engine shroud 7-5, 8-3, 9-3 engine, FE350 CW without ACR 9-3 engine, FE350 S27 7-5 equalizer pivot 4-13 equalizer rod 4-13, 4-17, 4-19 equalizer, brake cable 4-13, 4-17, 4-19 exhaust system 10-3 exhaust valve 7-9, 8-9, 9-9 extension, I-beam 5-13 extension, spring latch 1-17 extrusion, fender 1-3 F face, moveable 12-3, 12-5, 12-7, 12-11, 12-13 fan housing 7-5, 8-3, 9-3 fan shroud 7-5, 8-3, 9-3 fan, flywheel 7-7, 8-5, 9-5 fender 1-35 fender extrusion 1-3 fender, rear 1-33, 1-35 field coil 6-31 field coil housing 6-31 fill plug 13-3 filter air 11-15 fuel 11-7, 11-19 oil 7-3, 8-7, 9-7 oil pump 7-3, 8-7, 9-7 fitting, thread-forming grease 5-27, 5-29 fixed-face, drive clutch 12-3, 12-5, 12-7 fixed-face, driven clutch 12-11, 12-13 float 11-9 floor mat 1-5, 1-7 floor plate, bed 1-17 flywheel 8-5, 9-5 flywheel fan 7-7, 8-5, 9-5 flywheel fan plate 7-7, 8-5, 9-5 flywheel puller 18-7 FNR closeout brush 6-25, 6-27 FNR shift lever 13-3 FNR shifter 13-9 FNR shifter bracket 13-9 FNR shifter cable 13-13 FNR shifter cam 13-9 fork, shift 13-5 frame and field, motor 15-3 frame, tilt bed 1-17 front bumper 1-3, 1-5 front bumper kit 1-3, 1-5 front spring retainer plate 5-17, 5-21, 5-25 front suspension 5-15 F-terminal hardware 6-31 f-terminal insulator 6-31 fuel filter 11-7, 11-19 fuel gauge sending unit 11-5, 11-21 fuel line 11-7, 11-11, 11-19, 11-25 fuel meter 6-25, 6-27 fuel pickup tube 11-5 fuel pump mount 11-7 fuel tank 11-5 fuel tank cap 11-5 fuel tank strap 11-7, 11-19 fuel tank vent 11-5 fuel tank vent gromment 11-21 fuse 14-19, 17-3, 17-5, 17-13, 17-15 10-amp 6-19, 6-21, 6-23 20-amp 6-19, 6-21, 6-23 3/8-amp 14-19 fuse and receptacle 14-19 fuse block 6-19, 6-21, 6-23 G gasket 16-3 carburetor 11-11, 11-25 carburetor mounting 11-9, 11-11, 11-25 crankcase cover 7-9, 8-9, 8-11, 9-9, 9-11 5-11, 5-19, 5-23, drain plug 7-3, 8-7, 9-7, 13-3 exhaust 7-9, 8-9, 9-9, 10-3 head 7-9, 8-9, 9-9 insulator 7-9, 8-9, 9-9, 11-11, 11-25 liquid 13-3, 16-3, 18-7 rocker case 7-9, 8-9, 9-9 sending unit 11-5, 11-21 gasket kit, FE350 7-9, 8-9, 9-9 gasoline, unleaded 11-19 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page i-11 INDEX gauge, battery condition 14-11 gauge, compression 18-5 gauge, fuel-hour 6-25, 6-27 gear case 13-3, 16-3 cluster idler 13-5 differential 13-7, 16-3 differential idler 13-7, 16-3 differential output 16-3 helical 7-13, 8-13, 9-13, 13-5, 13-7 spur 7-13, 8-13, 9-13, 13-5 synchro 13-5 gear yoke 18-7 governor 13-5 governor arm 13-3 governor cable 11-13 governor cable bracket 11-13 governor shaft installation tool 18-7 grip, pencil 5-7 grip, tilt latch hand 1-17, 1-23 grommet 11-5 grommet, fuel tank vent 11-21 guard, brush 1-5 guard, splash 11-3 guide intake valve 8-9, 9-9 valve 8-9, 9-9 valve seat cutter 18-11 guide ring adhesive 18-3 H hair pin clip 1-27 hanger, brake cable 5-33, 5-35 hardware, F-terminal 6-31 harness, battery charger 17-11, 17-21 harness, headlight 6-15, 14-3 harness, wire 6-5, 6-9, 6-13, 6-19, 6-21, 6-23, 6-29, 14-7, 14-13, 14-23, 14-29 head gasket 7-9, 8-9, 9-9 head, cylinder 8-9, 9-9 headband, sealed, motor 15-3 headband, vented, motor 15-3 headlight assembly 6-17, 14-9 headlight bulb 6-17, 14-9 headlight harness 6-17, 14-9 headlight retainer 6-17, 14-9 headlight wire harness 6-15, 14-3 heat shrink tube 17-7, 17-17 heatsink and rectifier 17-3, 17-5, 17-13, 17-15 heavy duty bumper 1-3 helical gear 7-13, 8-13, 9-13, 13-5, 13-7 hill brake rod 4-7, 4-9 hill brake weld assembly 4-7, 4-9 hitch, trailer 1-29 hold-down rod, battery 14-33, 14-35 hold-down, battery 14-33, 14-35 Page i-12 holder, cup 1-9 hole plug 14-17 horn 6-15, 14-3 horn bracket 6-15, 14-3 horn button and wire assembly hose, air intake 11-15 hose, fuel 11-7, 11-19 hour meter 6-25, 6-27, 14-31 housing 2-pin 14-15 3-pin 14-15, 15-3 differential 16-3 fan 7-5, 8-3, 9-3 field coil 6-31 hub 5-27, 5-29 hub bearing 5-27, 5-29 hub, synchronizer clutch 13-5 hydraulic brake adjuster 18-7 hydrometer 18-7 6-29, 14-13 I I-beam extension 5-13 idle screw assembly 11-9 idler bearing 12-3, 12-5, 12-7 idler gear, differential 16-3 ignition coil 8-5, 9-5 indicator, battery condition 14-11 inner frame snubber 7-15, 8-15, 8-17, 9-15, 9-17 input shaft 16-3 insert, synchronizer 13-5 instrument panel 6-25, 6-27, 14-11, 14-17 insulating washer 15-3 insulator gasket 7-9, 8-9, 9-9, 11-11, 11-25 insulator, carburetor 11-11, 11-25 insulator, motor terminal 15-3 intake pipe 11-11 intake valve 8-9, 9-9 intermediate shaft 16-3 internal retaining ring pliers 18-7 IQ display module (IQDM) 18-7 J jet, main 11-9, 11-23 jet, pilot 11-9 joint ball 4-7, 4-9, 4-23, 5-19, 5-23, 13-13 left-hand thread ball 5-11, 5-19, 5-23 steering 5-5 K key crankshaft 7-7, 7-13, 8-5, 8-13, 9-5, 9-13 driven clutch 12-11, 12-13 On/Off 6-25, 6-27, 14-11, 14-17 square 12-11, 12-13 starter/generator 6-31 woodruff 13-3 key switch 6-25, 6-27 key switch cap 6-25, 6-27, 14-11, 14-17 key switch, On/Off 14-11, 14-17 kingpin 5-17, 5-21, 5-25 kit 2-pin housing 14-15 3-pin housing 14-15, 15-3 accelerator pivot rod 4-21 anchor body 4-5, 4-11 brake cable 4-19 brake pedal 4-7 brake pedal adjustment tool 18-3 brake shoe retainer 4-3, 4-5, 4-11 clutch repair 12-11, 12-13 differential gear case 13-7 drive clutch button 12-3, 12-5, 12-7 drive clutch weight 12-3, 12-5, 12-7 driven clutch button 12-11, 12-13 IQ display module (IQDM) 18-7 motor brush 15-3 motor speed sensor 15-3 park brake latch 4-7, 4-9 park brake pedal 4-7, 4-9 rear receiver hitch 1-31 shock absorber cushion 5-33, 5-35, 5-37, 5-39 steering column rebuild 5-5 tune-up 18-9 kit, tailight mounting 1-23 knob, forward/reverse 13-9, 13-13 L lash adjuster 8-11, 9-11 latch plate, tilt bed 1-19 latch weld 1-17 latch, air box 11-15 latch, bed 1-23 latch, park brake 4-7, 4-9 latch, slam 1-27 latch, spring 1-27 leaf spring 5-33, 5-35, 5-37, 5-39 lens, headlight 6-17, 14-9 lever change 13-3 choke 11-15 light battery 14-11, 14-17 oil 6-25, 6-27 limit switch 6-19, 6-23, 6-29, 13-9, 14-13 limiter current 17-13 RPM 8-5, 9-5 voltage 6-15 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List INDEX line, fuel 11-7, 11-11, 11-19, 11-25 link, rack and pinion drag 5-11 link, stabilizer bar 5-41, 5-43 liquid gasket 13-3, 16-3, 18-7 low oil warning light 6-25, 6-27 lubricant, dry moly 18-7 lubricant, moly-teflon 15-3, 18-7 lug nut 2-3, 2-5, 2-7 lug stud 13-7, 16-3 M magnet, speed sensor 15-3 main jet 11-9, 11-23 maintenance/operation switch 6-37 mat, floor 1-5, 1-7 MCOR 14-15 mechanism, brake adjusting 4-3 meter clip 6-25, 6-27 meter, hour 14-31 meter, volt ohm 18-11 module calibration test 18-3 communication display 18-5 moly-teflon lubricant 18-7 motor 48-volt IQ Plus 15-3 motor brush 15-3 motor brush kit 15-3 motor brush spring 15-3 motor bumper 15-3 motor controller 14-29 motor end cap 15-3 motor frame and field 15-3 motor headband, sealed 15-3 motor headband, vented 15-3 motor magnet, speed sensor 15-3 motor speed sensor 15-3 motor speed sensor kit 15-3 motor terminal and lead assembly 15-3 motor terminal insulator 15-3 mount, compression 5-41, 5-43 mount, fuel pump 11-7 mounting block, brake 4-7, 4-9 moveable-face 12-3, 12-5, 12-7, 12-11, 12-13 muffler hose clamp 10-3 N name plate 3-27, 3-29, 3-31 needle bearing 13-5 nozzle, main 11-9 nut, lug 2-3, 2-5, 2-7 O OBC 14-29 oil filler tube 7-5, 8-3, 9-3 oil filter 7-3, 8-7, 9-7 oil filter mount bracket 7-3, 8-7, 9-7 oil filter screen 7-11, 8-11, 9-11 oil filter screen plate 7-11, 8-11, 9-11 oil level sensor 7-11, 8-11, 9-11 oil level switch bracket 7-11, 8-11, 9-11 oil pump and rotor 7-3, 8-7, 9-7 oil pump cover 7-3, 8-7, 9-7 oil pump filter 7-3, 8-7, 9-7 oil pump plate 7-3, 8-7, 9-7 oil seal 7-9, 7-11, 7-13, 8-9, 8-11, 8-13, 9-9, 9-11, 9-13, 13-3, 13-5 oil warning light, low 6-25, 6-27 onboard battery charger 17-5, 17-15 onboard computer 14-29 operation/maintenance switch 6-37 O-ring 7-5, 7-9, 7-11, 7-13, 8-3, 8-9, 8-11, 8-13, 9-3, 9-9, 9-11, 9-13 P pad accelerator pedal 4-21 brake pedal 4-7, 4-9 park brake 4-7, 4-9 paint, touch-up 18-7 panel left 1-27 right 1-27 panel box 1-23 panel, front 1-23, 1-27 panel, instrument 6-25, 6-27, 14-11, 14-17 park brake latch 4-7, 4-9 park brake pedal 4-7, 4-9 park brake rod sleeve 4-7, 4-9 park brake spacer 4-7, 4-9 park brake torsion spring 4-7, 4-9 pawl 4-7, 4-9 pedal group 4-9 pedal, accelerator 4-21 pedal, brake 4-7 pedal, park brake 4-7, 4-9 pencil grip 5-7 pilot air screw assembly 11-9 pilot jet 11-9 pin, differential 13-7 pin, piston 7-13, 8-13, 9-13 pinion, steering 5-11, 5-31 pipe, intake 11-11 piston 7-13, 8-13, 9-13 piston anchor 4-5, 4-11 piston pin 7-13, 8-13, 9-13 piston ring 7-13, 8-13, 9-13 piston ring compressor 18-9 piston ring pliers 18-9 piston ring set 7-13, 8-13, 9-13 pivot arm 13-3 pivot support bearing 4-21 plate backing (brake) 4-3 component mounting 14-29 engine mounting 7-15, 8-15, 8-17, 9-15, 9-17 flywheel fan 7-7, 8-5, 9-5 front spring retainer 5-17, 5-21, 5-25 latch 1-19 name 3-27, 3-29, 3-31 oil filter screen 7-11, 8-11, 9-11 oil pump 7-3, 8-7, 9-7 receptacle backing 14-19, 17-11, 17-21 score card 5-7, 5-9 spring mounting 5-17, 5-21, 5-25 steering wheel 5-9 thrust 13-5, 13-7 plate, Tow/Run switch 14-25 pliers internal retaining ring 18-7 piston ring 18-9 retaining ring 18-9 plug drain 7-3, 8-7, 9-7 driven clutch puller 18-5 fill 13-3 hole 14-17 spark 8-5, 9-5 plug cap 7-7, 8-5, 9-5 plug, carburetor intake manifold 11-25 plug, spark 7-7 pole set 6-31 port, diagnostic 14-11, 14-17 press weldment 18-5 prop rod 1-21 prop rod track 1-21 protector spray, battery terminal 18-3 puller bearing 18-3 clutch 18-3 drive clutch 18-5 drive clutch hub 18-5 driven clutch cam 18-5 flywheel 18-7 seal 18-9 special use tool 18-9 pulley clutch 12-3, 12-5 drive clutch 12-7 starter-generator 6-31 push rod 7-9, 8-9, 9-9 R race, front hub bearing 5-27, 5-29 rack and pinion drag link 5-11 rack guide pressure spring 5-11, 5-31 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page i-13 INDEX rack, steering 5-11, 5-31 ratchet, park brake 4-7, 4-9 crankshaft 7-13, 8-13, 9-13 equalizer 4-13, 4-17, 4-19 reamer, valve guide 18-9 rear fender 1-33 rear spring shackle 5-33, 5-35 receiver hitch 1-31 receptacle and fuse 14-19 receptacle backing plate 14-19, 17-11, 17-21 hill brake 4-7, 4-9 prop 1-21 push 7-9, 8-9, 9-9 shift 13-5 tie 5-19, 5-23 rotor, oil pump and 7-3, 8-7, 9-7 receptacle, AC cord 17-13 receptacle, battery charger 14-19 rectifier with heatsink 17-3, 17-5, 17-13, 17-15 reel bracket 17-7, 17-17 reel cord 17-7, 17-11, 17-17, 17-21 regulator, voltage 6-19, 6-21, 6-23 relay 6-23 relay mounting bracket 6-23, 17-5, 17-15 relay, 12-volt 6-15 relay, 48-volt 17-3, 17-5, 17-13, 17-15 remover, bearing and oil seal 18-3 retainer accelerator pedal spring 4-21 brake shoe 4-3, 4-5, 4-11 headlight 6-17, 14-9 shock absorber cushion 5-33, 5-35, 5-37, 5-39 spring (drive clutch) 12-3, 12-5, 12-7 valve spring 7-9, 8-9, 9-9 retainer, battery charger 17-21 retaining ring 5-3, 5-5 retaining ring pliers 18-9 return spring bumper 4-21 reverse buzzer 6-25, 6-27, 14-11, 14-17 rim, wheel 2-5, 2-7 rim, wheel, silver 2-5, 2-7 rim, wheel, white 2-3 ring piston 7-13, 8-13, 9-13 retaining 5-3, 5-5, 6-19, 6-21, 6-23, 12-3, 12-5, 12-7, 12-11, 12-13 snap 5-11, 5-31, 7-13, 8-9, 8-13, 9-9, 9-13 spiral backup 12-3, 12-5, 12-7 synchronizer 13-5 ring, C-type stop 5-11, 5-31 ring, piston 7-13, 8-13, 9-13 rivet, blind push 1-3, 1-5, 14-23 rocker arm 7-9, 8-9, 9-9 RPM limiter 8-5, 9-5 RPM limiter bracket 8-5, 9-5 RPM limiter damper 8-5, 9-5 RPM limiter mount band 8-5, 9-5 rubber bumper 1-27 rocker case 8-9, 9-9 rocker case gasket 7-9, 8-9, 9-9 rocker shaft 7-9, 8-9, 9-9 rocker switch 14-11, 14-17 rocker switch (lights) 6-15, 14-3 rod accelerator 4-23 accelerator pivot 4-21 battery hold-down 14-33, 14-35 connecting Page i-14 7-13, 8-13, 9-13 S safety first card 18-9 score card clip 5-7 score card plate 5-7 screen, oil filter 7-11, 8-11, 9-11 screw, valve clearance adjuster 18-9 seal bearing 5-5 intake 11-15 lip oil 16-3 7-9, 7-11, 7-13, 8-9, 8-11, 8-13, 9-9, 9-11, 9-13, 13-3, 13-5, 13-7, 16-3 steering pinion dust 5-11, 5-31 vertical socket dust 5-11, 5-19, 5-23 seal puller 18-9 seal, bed 1-15, 1-17 sealant 13-3, 16-3 seat spring 7-9, 8-9, 9-9 valve 7-3, 8-7, 9-7 seat back 1-13 seat back assembly 1-13 seat back cap 1-13 seat back tube 1-15 seat back, white 1-13 seat bottom assembly 1-11 seat bumper 1-11 seat cover, vinyl 1-11 seat strap 1-11 seat, bearing 5-3, 5-5 sending unit, fuel gauge 11-5, 11-21 sensor, motor speed 15-3 sensor, oil level 7-11, 8-11, 9-11 set, brush and screw 6-31 set, pole 6-31 shackle weldment 5-37 shackle, rear spring 5-33, 5-35 shaft change 13-3 counterbalance guide 7-13, 8-13, 9-13 input 16-3 intermediate 16-3 rocker 7-9, 8-9, 9-9 steering column 5-3, 5-5 transmission 13-5 shield, air duct 11-17 shield, battery charger 17-11, 17-21 shift fork 13-5 shift lever 13-3 shift rod 13-5 shifter, FNR 13-9 shim, camshaft 7-11, 8-11, 9-11 shim, crankshaft 7-13, 8-13, 9-13 shim, latch plate 1-19 shim, tilt bed pivot 1-17 shock absorber 5-15, 5-19, 5-23, 5-33, 5-35, 5-37, 5-39 shock absorber cushion 5-33, 5-35, 5-37, 5-39 shock absorber cushion retainer 5-33, 5-35, 5-37, 5-39 shock extension 5-39 shock mounting bracket 5-37 shoe, brake 4-3, 4-5, 4-11 shroud 7-5, 8-3, 9-3 shroud, engine 7-5, 8-3, 9-3 shroud, fan 7-5, 8-3, 9-3 slam latch 1-27 sleeve delta A-plate 5-15, 5-19, 5-23 governor 13-5 park brake rod 4-7, 4-9 synchronizer 13-5 snap ring 5-11, 5-31, 7-13, 8-9, 8-13, 9-9, 9-13 snubber bracket 7-15, 8-15, 8-17, 9-15, 9-17 snubber, inner frame 7-15, 8-15, 8-17, 9-15, 9-17 socket 5-11, 5-19, 5-23 solenoid 14-29 solenoid, 12-volt 6-19, 6-21, 6-23 spacer 1-5, 14-33, 14-35 accelerator pivot rod 4-21 park brake 4-7, 4-9 spanner wrench 18-9 spark plug 7-7, 8-5, 9-5 speed controller 14-29 speed sensor 15-3 speed sensor magnet 15-3 speed sensor, motor 15-3 spindle 5-27 spiral backup ring 12-3, 12-5, 12-7 splash guard 11-3 spray, battery terminal protector 18-3 spring accelerator return 4-21 brake 4-3, 4-5, 4-11 brake return 4-17, 4-19 brush 6-31, 15-3 camshaft 8-11 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List INDEX compression 5-7 drive button 12-3, 12-5, 12-7 drive clutch 12-3, 12-5, 12-7 driven clutch 12-11 extension return 11-15 latch tilt 1-23 leaf 5-33, 5-35, 5-37, 5-39 park brake torsion 4-7, 4-9 rack guide pressure 5-11, 5-31 shifter 13-5 steering shaft compression 5-3, 5-5 synchronizer 13-5 throttle return 11-11, 11-25 valve 7-9, 8-9, 9-9 spring cup 4-21 spring latch 1-27 spring mounting plate 5-17, 5-21, 5-25 spring, motor brush 15-3 spur gear 7-13, 8-13, 9-13, 13-5 stabilizer bar 5-41, 5-43 stabilizer bar link 5-41, 5-43 stabilizer bar mounting bracket 5-41, 5-43 starter/generator 6-31 starter/generator belt 6-33, 12-3, 12-5, 12-7 starter/generator pulley 6-31 steel bushing 1-17, 5-17, 5-21, 5-25, 5-33, 5-35, 5-37, 5-39 steel pressure relief ball 7-3, 8-7, 9-7 steering column 5-3, 5-5 steering column bearing press tool 18-9 steering column cover 6-29, 14-13 steering column retaining ring tool 18-9 steering gear box 5-11, 5-31 steering joint 5-5 steering pinion 5-11, 5-31 steering pinion dust seal 5-11, 5-31 steering rack 5-11, 5-31 steering shaft assembly 5-3, 5-5 steering shaft compression spring 5-3, 5-5 steering wheel 5-7, 5-9 steering wheel plate 5-9 steering wheel puller tool 18-9 stem, valve 2-3, 2-5, 2-7 stiffener 1-11 stiffener, flywheel side 7-15, 8-15, 8-17, 9-15, 9-17 stiffener, PTO side 7-15, 8-15, 8-17, 9-15, 9-17 strap, A-plate 5-15, 5-19, 5-23 strap, fuel tank 11-7, 11-19 strap, seat 1-11 stud 7-15, 8-15, 8-17, 9-15, 9-17 lug 13-7, 16-3 self-clinching 1-25, 1-27 stud, ball 6-19, 6-21, 6-23 support yoke (steering) 5-11, 5-31 support, bushing 5-41, 5-43 suppressor, voltage 6-15, 14-3, 17-3, 17-5, 17-13, 17-15 suspension, front 5-15 switch four-position 17-13, 17-15 key 6-25, 6-27, 14-11, 14-17 light rocker 6-15, 14-3 limit 6-19, 6-23, 6-29, 13-9, 14-13 rocker 14-11, 14-17 Tow/Run 14-25 switch plate, Tow/Run 14-25 switch rubber boot 6-37, 14-25 switch, operation/maintenance 6-37 switch, toggle 6-37 synchro gear 13-5 synchronizer clutch hub 13-5 synchronizer insert 13-5 synchronizer sleeve 13-5 synchronizer spring 13-5 system, exhaust 10-3 T 12-volt solenoid 6-19, 6-21, 6-23 tachometer 18-9 tachometer probe, diesel 18-9 tailgate 1-23, 1-27 tailgate angle 1-25, 1-27 taillight mounting kit 1-23 tailskirt 1-33, 1-35 tank, fuel 11-5 tape 11-17 tape, vinyl foam 1-17 tappet 7-11 terminal block 6-15, 14-3, 14-23, 17-11, 17-21 tester, continuity 18-5 tether 1-27 thermometer, battery 18-3 thread-forming grease fitting 5-11, 5-19, 5-23, 5-27, 5-29 throttle return spring 11-11, 11-25 throttle spring return bracket 11-11, 11-25 thrust bearing 5-17, 5-21, 5-25 thrust plate 13-5, 13-7 tie rod 5-19, 5-23 tie rod end 5-15 tie wrap 5-11, 5-31, 6-15, 6-19, 6-21, 6-23, 11-19, 13-13, 14-3, 14-7, 14-23, 14-29, 14-31, 17-11, 17-21 tilt bed 1-17 tilt bed frame 1-17 tilt latch hand grip 1-17, 1-23 tire 2-3, 2-5, 2-7 tire and wheel assembly 2-3 toggle switch 6-37 tool accelerator pedal adjustment 18-3 belt tensioning, starter/generator 18-11 brake adjustment 18-3 brake cable release 18-3 brake pedal adjustment 18-3 brake pedal tension 18-3 cam installation 18-3 carburetor float level 18-7 charger bezel 18-3 clutch alignment 18-5 cT-wrench 18-5 drive clutch fixed sheave 18-5 drive clutch holder 18-5 drive clutch spider removal 18-5 driven clutch spring compression base 18-5 driven clutch spring compression collar 18-5 driven clutch spring compression nut 18-5 governor shaft installation 18-7 puller, special use 18-9 steering column bearing press 18-9 steering column retaining ring 18-9 steering wheel puller 18-9 transaxle axle seal 18-9 transaxle pinion seal 18-9 transmission 18-9 valve guide driver 18-9 valve seat cutter 18-5 tool kit, clutch 18-5 touch-up paint 18-7 Tow/Run switch 14-25 Tow/Run switch bracket 6-37 Tow/Run switch plate 14-25 track, prop rod 1-21 trailer hitch 1-29 trailer hitch brace 1-29 transaxle 16-3 transaxle axle seal tool 18-9 transaxle housing 16-3 transaxle pinion seal tool 18-9 transaxle, unitized 13-3 transformer, battery charger 17-3, 17-5, 17-13, 17-15 transmission shaft 13-5 transmission tool 18-9 trim cowl 1-3, 1-5 seat bottom 1-15 tube crankcase vent 11-11, 11-25 fuel pickup 11-5 oil filler 7-5, 8-3, 9-3 seat back 1-15 tune-up kit 18-9 turn signal lens 6-17, 14-9 T-wrench tool 18-5 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Page i-15 INDEX U U-bolt 5-37, 5-39 u-bolt 5-33, 5-35 unitized transaxle 13-3 upper delta clevis 5-17, 5-21, 5-25 urethane bushing 1-17, 5-15, 5-17, 5-19, 5-21, 5-23, 5-25, 5-33, 5-35, 5-37, 5-39 V valve choke 11-15 exhaust 7-9, 8-9, 9-9 intake 8-9, 9-9 reed 7-9, 8-9, 9-9 wire assembly, battery charger 17-13 wire harness 6-5, 6-9, 6-13, 6-19, 6-21, 6-23, 6-29, 14-7, 14-13, 14-23, 14-29 wire harness, headlight 6-15, 14-3 woodruff key 13-3 wrap, tie 5-11, 5-31, 6-15, 6-19, 6-21, 6-23, 11-19, 13-13, 14-3, 14-7, 14-23, 14-29, 14-31, 17-11, 17-21 wrench, spanner 18-9 Y yoke, gear 18-7 yoke, support (steering) 5-11, 5-31 valve clearance adjuster screw 18-9 valve guide 8-9, 9-9 valve guide driver tool 18-9 valve guide reamer 18-9 valve guide, intake 8-9, 9-9 valve seat 7-3, 8-7, 9-7 valve seat cutter 18-5, 18-11 valve seat cutter guide 18-11 valve seat cutter tool 18-5 valve seat t-wrench 18-11 valve spring 7-9, 8-9, 9-9 valve spring compressor 18-11 valve spring retainer 7-9, 8-9, 9-9 valve stem 2-3, 2-5, 2-7 vent barb 11-7 vent, fuel tank, w/ valve 11-21 vertical socket dust seal 5-11, 5-19, 5-23 volt ohm meter 18-11 voltage limiter 6-15 voltage regulator 6-19, 6-21, 6-23 voltage suppressor 6-15, 14-3, 17-3, 17-5, 17-13, 17-15 W warning light, low oil 6-25, 6-27 washer, insulating 15-3 wedge, bearing puller 18-3 weight clutch 12-3, 12-5, 12-7 counterbalance 7-13, 8-13, 9-13 secondary clutch 12-3, 12-5, 12-7 weldment press 18-5 weldment, receiver hitch 1-31 weldment, tilt bed frame 1-17 wheel 2-3 wheel and tire assembly 2-3 wheel rim 2-5, 2-7 wheel rim, silver 2-5, 2-7 wheel rim, white 2-3 wheel, steering Page i-16 5-7, 5-9 2009-2011 Turf/Carryall 2, 252, 2 Plus, and XRT 900 Gasoline and Electric Vehicles Illustrated Parts List Club Car, Inc. P.O. Box 204658 Augusta, GA 30917-4658 USA Web www.clubcar.com Phone 1.706.863.3000 1.800.ClubCar Int’l +1 706.863.3000 Fax 1.706.863.5808