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Download MANUAL-09-FMTS 9.17.2010

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Rev.2
INSTALLATION AND SERVICE MANUAL
“triton”
FLOOR MOUNT TUBE SUPPORT (FMTS)
MODEL NO:
09-000
Manual Number: 02-FMTS
Revision:
2
Date:
Sept., 2010
DURABLERELIABLEPRECISIONCRAFTED
Please have available the following information when requesting technical assistance:
Model name and number Serial number Date and place of purchase
The original dra- of this document is written in English.
CoRE labs 3720 S. Lipan Street Englewood, CO 80110 T. (303) 761-0131 F. (303) 948-8913
1
WEB: www.corelabshome.com EMail: [email protected]
Rev.2
TRANSPORTATION DAMAGES
All packages should be closely examined at the time of delivery.
If damage is apparent, have a notiﬁcation of “bad order” placed by the delivering driver on all copies of the freight
or express bill. If damage is of a concealed nature, notify the transportation agent as soon as possible to make an
“inspection report of damage” but, in any event, not later than 3 days a-er delivery. A transportation company
usually will not pay a claim for concealed damage if an inspection is not requested within this 3-day period. If the
shipment was handled by a moving van service, uncrated, call immediately when any damage is found. Do not
attempt to call any local agent. At this time, be ready to describe the type of damage, type of equipment, serial
number and, if possible, the job number. The above paragraph is in regard to equipment requiring installation only,
and does not apply to supply items. The F.O.B. point for these item is as shown in your quotation.
1.
1.1
1.2
1.3
1.4
1.4.1
1.4.2
1.5
1.6 GENERAL INFORMATION
Introduction
Description
Code Compliance
Compatible Components
X-ray Tubes
Collimators
Options
Interference
2.
2.1
2.2
2.3
2.3.1
2.3.1.1
2.3.1.2
2.3.1.3
2.3.1.4
2.3.1.5
2.3.1.6
2.4
2.5
2.5.1
2.5.2
2.5.3
2.5.4
2.6
2.7
2.7.1
2.7.1.1
2.7.1.2
2.8
OPERATION
Safe operation
Overview
Controls
Push Buttons
Transverse Lock Release
Up/Down (SID) Lock Release
Tube Rotate Lock Release
Transverse/Longitudinal Centering Locks Release
Long Lock Release
3-Way Lock Release
Center Squeeze Handle
Display
SID to Table Display
SID to Wall Bucky Display
Tube Rotation Angle Display
Display Backlight Control
Service Mode
Electronic Control Assemblies
Display Board Assembly
Basic Display Board Features
Connectors
Interconnect Board Assembly
2
3.
3.1
3.2
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.4
3.5
3.6
3.7
3.8
3.8.1
3.8.2
3.8.3
3.8.4
3.8.5
3.8.6
3.8.7
3.8.8
3.8.9
3.9
Rev.2
INSTALLATION INSTRUCTIONS
Introduction
Equipment Size and Weight
Electrical Requirements
Input Power Source Requirements
Equipment Grounding
Electrical Leakage
Required Maintenance Electrical Wiring and Troughing
Tools, Equipment and Materials
Unpacking and Handling.
Selecting Equipment Locations
Blank
Unit installation
Floor Track Installation
Transverse Bridge Installation
Telescope Carriage Installation.
X-ray Tube and Collimator Installation
Control Handle Installation
X-ray Tube and Telescope Adjustment
Cable Installation
Installation of Longitudinal Potentiometer
Installation of Longitudinal Bumpers
Blank
4.0
4.1
4.2
5.0
5.1
5.1.1
5.1.2
5.1.3
5.2
5.3
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
5.3.7
5.3.8 GENERAL MAINTENANCE
Operational Check-up
Operational Check-up List
SERVICE MODE AND CALIBRATION PROCEDURE
Overview
General
Scope
Accessing Service Mode
Service Mode Function
Calibration Mode
Roll Pot Calibration
Vertical Pot Calibration
Longitudinal Pot Calibration
Transverse Pot Calibration
Table Pot Calibration
Roll Tilt Sensor Calibration
Vertical 40 in SID Center [Table] Calibration
Horizontal 36 in SID Center [Wall] Calibration 3
5.4
5.4.1 5.4.2
5.4.3
5.4.4
5.4.5
5.4.6
5.4.7
5.4.8
5.4.9
5.4.10
5.4.11
5.4.12
5.4.13
5.5
5.6 5.7 CONFIGURATION MODE
Display Units Conﬁguration
Display Blank Timeout Conﬁguration
Table Bucky Oﬀset Conﬁguration
Table Pot Enable Conﬁguration
Fixed Table Height Conﬁguration
Wall Bucky Type Conﬁguration
Wall Bucky Pot Tracking
Aux State Relay Mode
Roll Detent Conﬁguration
Trans Centering Tolerance Conﬁguration
Longitudinal Centering Tolerance Conﬁguration
Vertical SID Centering Tolerance Conﬁguration
Display Reverse Video Conﬁguration
Utility Mode
Warranty
General Safety
Overview ----- READ BEFORE INSTALLING
1.
GENERAL INFORMATION
1.1
INTRODUCTION
Rev.2
This manual provides information necessary for operation, installation and adjustment/
calibration of the Floor Mount Tube Support, product number 09-000. Throughout this
manual, the Floor Mount Tube Support will be referred to as the “FMTS”.
1.2
DESCRIPTION
The Floor Mount Tube Support is of the heavy duty manually operated, fully
counterbalanced, ﬂoor mounted type, designed to accommodate the compatible
components listed in this section.
The vertical column consists of a freestanding column, enclosing a counterweight designed
to balance the associated weight of the supported X-ray tube and collimator.
The X-ray tube is easily positioned at any selected point within its total travel range. The
column provides vertical movement of approximately 64 inches.
The X-ray tube rotates a full 360-degree (+/-180 degree) about the vertical tube axis with
manual detent/stops at each 90-degree position. Tube rotation about its horizontal axis is
also 360 degree (+/- 180 degree) with mechanical indexing at each 90-degree position. This
movement is possible only with using Tube Rotate Lock Release; see Figure 2.1.
4
1.3
Rev.2
PRODUCT REGISTRATIONS
IEC 60601-2-32 (1994),
EN 60601-1, EN 60601-1-2, EN 60601-2-32,
IEC 601-2-32:1994,
CSA C22.2 No. 601.IM90.
This is Class 1 Equipment – Grounded Equipment.
This equipment is classiﬁed as a Ordinary EQUIPMENT with respect to ingress of liquids.
This equipment is not suitable for use in the presence of a FLAMMABLE ANESTHETIC
MIXTURE WITH AIR or WITH OXYGEN OR NITROUS OXIDE.
1.4
COMPATIBLE COMPONENTS
The following equipment is compatible with the FMTS:
1.4.1
X-RAY TUBES
All X-ray tubes in the following series, which have a 180-degree cable termination to the
output port, are considered compatible to the tube mounting platform or mounting rings.
VARIAN DIAMOND / SAPPHIRE SERIES
DUNLEE PX 1300 / PX 1400 SERIES
1.4.2 COLLIMATORS
Machlett Collimator “C” 150 kVp Automatic Collimating System.
Eureka Linear or MC Series
Collimare CM Series
Other Vendor’s tubes and collimators may be compatible as listed in their respective
documentation.
In case of using other (bigger) X-ray tubes or collimators with the triton FMTS, we
recommend to consider some restrictions in movement and/or some necessary adjustment.
5
1.5
Rev.2
OPTIONS
- Extended Floor Tracks
- X-ray tube mounting ring arrangement. (trunnion)
1.6
POTENTIAL ELECTROMAGNETIC OR OTHER INTERFERENCE
This equipment generates, uses and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, it may cause harmful interference with radio
communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the unit oﬀ and on, the user is encouraged to
try to correct the interference by one or more
of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment to an outlet on a circuit diﬀerent from that to which the
receiver is connected.
• Consult the dealer or an experience radio/TV technician for help.
2.
OPERATION
2.1
SAFE OPERATION
Careless or improper use of X-ray equipment can be extremely dangerous. It is imperative
that this equipment be operated and serviced only by trained personnel familiar with the
proper use of OTS and the safety precautions required to prevent excessive exposure to
primary and secondary radiation.
Although the FMTS includes protective design features for limitation both the direct
(primary) X-ray beam and the secondary radiation produced by this beam, design factors
alone cannot prevent human carelessness, negligence or lack of knowledge. This machine is
sold with the understanding that the user assumes sole responsibility for radiation safety.
The manufacturer or its agents and representative do not accept any responsibility for:
a) Injury or danger to any person from X-ray exposure.
b) Overexposure due to poor operating techniques or procedures.
c) Any problem or hazard resulting from improper servicing or failure to maintain
equipment as speciﬁed in this manual.
d) Equipment, which has been modiﬁed or tampered with in any way.
6
Rev.2
WARNING!
When power is disconnected from the unit the transverse & longitudinal locks are
released allowing free rolling motion of the tube assembly. The unit must be level
to ameliorate free motion at this time.
2.2
OVERVIEW
The operator control panel for “triton” FMTS provides handles to allow the tube support to be
moved, momentary push buttons to release the electric locks and a LCD display showing SID and
tube longitudinal, transverse and angular positioning status.
2.3
CONTROLS
These operator controls are provided:
Center horizontal “Squeeze” handle with 1-momentary trigger switch,
3-momentary pushbuttons near le- handle,
3-momentary pushbuttons near right handle,
“Detent Control”
“Squeeze Handle”
Figure: 2.1 Control Handle with operation switches
7
Rev.2
2.3.1
PUSHBUTTONS
There are 6 momentary pushbuttons, 3 on each side, comfortably reachable with the thumb
while holding either the le- or right handle.
The le! side pushbutton functions are:
Top:
Transverse Lock Release
Middle:
Up/Down (SID) Lock Release
Lower:
Tube Rotate lock Release
The right side pushbutton functions are:
Top:
Transverse/Long Centering Lock Release (Detent Control)
Middle:
Long Lock Release
Lower:
3-way Lock Release
2.3.1.1
Transverse Lock Release
While this button is pressed, the transverse
locks are released. This allows the OTS to be
manually moved only in the lateral (transverse
direction).
2.3.1.2
Up/Down (SID) Lock Release
While this button is pressed, the up and down
counterweighted motion lock is released,
allowing the tube to be manually moved up and
down to adjust the SID (Source to Image
Distance).
2.3.1.3
Tube Rotate Lock Release
While this button is pressed, the tube rotation
lock is released, allowing the tube to be manually
rotated, +/- 180-degree. There are mechanical
detents every 90-degrees.
8
2.3.1.4
Rev.2
Transverse/Long Centering Locks Release (Detents)
While this button is pressed, the transverse, vertical and
longitudinal locks are released, (unless the unit is positioned at
each respective detent position). When the unit is panned
through a detent position, the locks will automatically come on,
holding that axis at the calibrated detent position.
2.3.1.5
Long Lock Release
While this button is pressed, the longitudinal locks are
released. This allows the tube support to be manually
moved only in the long direction.
2.3.1.6
3-Way Lock Release - “ALL LOCKS” (EXCEPT TUBE ROTATION)
While this button is pressed, all three Longitudinal, Transverse and Vertical
locks are released, allowing the tube to be manually moved in all three
directions.
When each axis is at its detent position, no motion in that axis is allowed. To release either axes
from this centered position, one of the other lock release buttons can be used. For example the
3-way ﬂoat switch overrides these center detents. Likewise the transverse and long lock release
buttons will release respective axis from the center detent.
The centering lock release logic depends somewhat on the current SID mode: Vertical SID mode
or Horizontal SID mode, as follows:
In the vertical SID mode, the X-ray tube is rotated to the 0-degree detent (collimator down). In
this mode, a transverse center position is normally deﬁned to be at the center of the table.
There is no longitudinal lock position in this mode, since the ﬁlm cassette is not ﬁxed (this
transverse center position is deﬁned during system calibration. It corresponds to the position
where the X-ray tube is exactly centered over the tabletop).
9
Rev.2
In the horizontal SID mode, the tube is rotated to the 90-degree position and an
alternate set of centering positions are deﬁned for operation with the wall Bucky. These
locations are calibrated to properly align the tube for these horizontal operations. There
are four horizontal SID lock positions, which are typically calibrated to represent the
standard SID positions of 36”, 40”, 44” and 72”, although they can be calibrated for any
position. TYPICAL INSTALLATIONS WILL ONLY HAVE 40” & 72” Detents Calibrated (and
the others will be calibrated outside the normal travel range so as to not interfere with
the commonly used 40 & 72). The locks will be engaged when any of these positions are
found. With the tube rotated to this position, the normal over tabletop center position
is ignored. If the tube is rotated to any other position other than the 0-degree or 90degree detents, then the centering locks are not used.
2.4
CENTER HANDLE - “SQUEEZE HANDLE”
The center handle trigger switch is momentary and when engaged it will release all
locks except the tube rotate lock. This allows the entire tube support to be easily
panned around and up/down movement made by one hand. This has the exact eﬀect
as the 3-way button described above.
10
2.5
Rev.2
DISPLAY
Mounted on control handle is a LCD Display, which is used to show the current X-ray tube
positions. In normal operation, there is several display modes depend on the orientation of the
tube rotation:
a) Tube is at 0-degrees (not rotated) and table height is known,– Shows SID values to
table, (distance from focal spot to table Bucky and to tabletop). This is the standard
conﬁguration.
b) Tube is at 0-degrees, but table height is not known - Shows tube rotation angle (0).
This is a non-standard conﬁguration.
c) Tube is at +/- 90-degree detent – Shows SID to wall Bucky, (distance to wall Bucky)
In this mode the display graphics are rotated to keep text horizontal.
d) Tube is at any other angle – Shows tube rotation angle, in 1-degree increments.
In this mode the only angle of tube is displayed.
For the installation professional, the display is also used in the service modes to display various
menus and prompts for calibrations.
2.5.1
SID to TABLE DISPLAY
When the X-ray tube is not rotated (<3 degrees), and the table height is known, then two
values are simultaneously displayed:
a)
Distance from focal spot to table Bucky (Cassette Face -- FFD)
b)
Distance from focal spot to table top
Figure 2.5.1 Vertical SID Mode Display
11
Rev.2
A service selectable option allows these two values to be displayed in inches or centimeters.
In the inch mode, values are displayed to nearest 1/10 of inch. In centimeter mode, values
are displayed to the nearest centimeter. Hysteresis is added to ensure that the display values
do not “ﬂicker”.
The display is organized into three text “lines”:
a)
The display shows the letters “SID” with fairly large text, centered on the top line
of the display.
b) Below that on the second (middle) line, the two numeric values are shown, again
with large text. The le- side shows the distance to the Bucky and the right side
shows the distance to the tabletop. Immediately to the right of each numeric
value the units will be shown in smaller size “in” or “cm”.
c) The tabletop. Immediately to the right of each numeric value the units are shown
in smaller text size “in” or “cm”.
d) The bottom line shows the words “Bucky” and “Table Top” directly under the
numeric readouts. These indicate the ﬁlm orientation.
Graphic “pictorial” symbols are shown immediately to the right of the “Bucky” and
“TableTop” words to represent the SID mode as shown on Figure 2.5.1.
2.5.2 SID to WALL BUCKY DISPLAY
The display will also show the SID distance to a wall Bucky. In this mode, the tube is
rotated to the 90-deg detent and the unit displays the distance from the focal spot to the
Bucky or image plane. The Bucky can be on the right side or le- side, as setup in the
service mode. In this mode the display is “rotated” to read right side up and will show only
the SID to Bucky value.
Figure 2.5.2
Wall Bucky SID Mode Display
This symbolizes ﬁlm or image plane distance
to the Cassette inside the Bucky or imager.
12
Rev.2
2.5.3 TUBE ROTATION ANGLE DISPLAY
When the tube is rotated more than 3 degrees away from the 0-degree or 90-degree
detents or when the rotation lock release button is pressed, then the rotation angle is
shown in place of the SID values. In this mode the SID value are not valid, so they are not
needed.
The current rotation angle is displayed to the nearest whole degree value, with hysteresis
added to ensure that the display does not “ﬂicker”.
The tube can be rotated from -180 degrees to +180 degrees. As the tube is rotated, the
display rotates with it, therefore it is desirable to have the display text be automatically
adjusted to read “right side up”. There are two display orientations for the angle display
mode:
a)
Normal: -90 deg. to +90 deg.
b)
Inverted: -180 deg. to –91 deg. and +91 deg. to +180 deg.
Hysteresis is used to avoid the display ﬂickering back and forth between these modes.
Figure: 2.5.3 Tube Angle Mode Display
2.5.4 DISPLAY BACKLIGHT CONTROL
The LCD uses a CCFL (Cold Cathode Fluorescent*) tube for backlighting to achieve the brightest
display. To ensure maximum life of the backlight bulb, the so-ware will automatically turn oﬀ
the backlight when the system bas been idling for an extended period. The backlight can be reenabled with any operator activity including pressing any button.
2.6 SERVICE MODE
The system can be placed into the service mode either by pressing the service pushbutton switch,
which is located inside the covers or by pressing an exact sequence of normal user pushbuttons.
*Some units use a modern LCD alternative
13
Rev.2
To active the service mode with the normal user controls, an exact “magic” sequence must be
followed. This sequence is such that it is highly unlikely that a normal user would activate the
sequence. See Section 5.1.3.
Once in the Service menu, the display will prompt for all necessary services and calibration menu
functions including, but not limited to:
a)
b)
c)
d)
e)
Roll /Vert. /Long. /Trans. /Table Pot calibration
Long. /Trans. /Vert. 40” SID position over table calibration
Long/Trans. position calibration for wall Bucky
Horizontal SID calibration (36”, 40”, 48” and 72”)
Table top to ﬁlm plane oﬀset
Service Menu and Calibration Procedure are explained in later chapters.
2.7
ELECTRONIC CONTROL ASSEMBLIES
The OTS electronics are comprised of two separate control assemblies:
a)
Display Board Assembly (Handle Board)
b)
Interconnect Board Assembly (Top Board or Communications Board)
The following is a block diagram of the OTS electronics assemblies:
14
Figure: 2.7
Rev.2
Block Diagram - OTS Control Assemblies
*Some Units drive brakes not from the interconnect board but rather the brakes are
driven from the power supply board. Schematics of both are contained herein.
15
Rev.2
2.7.1
DISPLAY BOARD ASSEMBLY
Figure: 2.7.1 Block Diagram-Display Board
The Display Board Assembly is located inside the control handle, immediately behind the LCD
display. It contains the main CPU and electronics for the OTS control.
2.7.1.1
BASIC DISPLAY BOARD FEATURES
+ Main Control Electronics for FMTS
+ Siemens C515 microprocessor (8051 family)
+ Flash EPROM memory, ﬁeld upgradeable
+ LCD display power and interface logic
+ 10 pushbutton switch inputs
+ 1 service switch (on board)
+ 5 pot inputs (10-bit ADC)
+ CAN bus communications with system
+ Brake control signals (so-ware controlled)
1 on board power supplied brake drive (tube rotation brake)
3 oﬀ board brake control circuits (Vert, Long, Trans - power from Top board)
+ DC/DC converter for +24V to +5V logic
+ TDK CXA series backlight inverter module
+ Zentek EPN001 5V to –24V converter module for LCD bias supply
+ Optrex DMF-50316 240x64 dot LCD module with CCFL backlight*
+ AD202 “SmartLevel” tilt sensor (not shown)
*Some units use a modern LCD alternative
16
Rev.2
2.7.1.2
CONNECTORS
Eight (8) connectors are located on the Display Board Assembly:
a) I/O to overhead interconnect board, 26-pin 2x13 header
b) Le- side pushbuttons, 6-pin header
c) Right side pushbuttons, 6-pin header
d) Rotation Pot/Brake, 5-pin header
e) LCD data I/F, 20-pin 2x10 header socket
f) LCD CCFL backlight, 4-pin JST
g) Front panel “ﬂex switch” 5-pin header (AUTO -- present only for OTS motorized versions)
2.8
INTERCONNECT BOARD ASSEMBLY
The Interconnect Board Assembly is located overhead in the FMTS system. It contains the
power supplies, the external interconnections and the transverse, longitudinal and vertical
brake drivers (power for the tube rotation lock is supplied by the display board).
Since the space inside the handle control is very limited, all system interconnections are handled
on this board located overhead where space is ample. In general this board provides mostly I/O
connectors, brake drive circuits and power supplies. No logic functions are handled by this
board.
The functions provided by the interconnect board are:
a) 24VDC power supply, powered from externally supplied 90-264VAC.
b) Three main brake drive circuits (Vertical, Longitudinal and Transverse). A 4th Spare is
also provide for. Controlled by signals from the CPU module, these circuits are really
just simple power switches.
c) Terminal strip connector for brake connections.
d) Terminal strip for 5 pots, signals are routed to CPU module below.
e) CAN Input/Output connectors (each 15-pin D).
f) +10V isolated CAN supply.
g) Uses 3.81mm pitch EURO style screw style terminal strip connectors:
Phoenix style MC, MCVW and MCVR family (or similar).
h) 26-pin header I/O connects to display board via 12-1/2 pair cable.
i) SID status relay outputs.
*Later Units drive brakes not from the interconnect board but rather the brakes are
driven from the power supply board. Schematics of both are contained herein.
17
3.
INSTALLATION INSTRUCTIONS
3.1
INTRODUCTION
Rev.2
Thoroughly review this section before unpacking, handling or moving the FMTS.
Figure 3.1.
Standard Column Conﬁguration With Optional Trunnion
18
Rev.2
Please Note:
Optional trunnion mounts will move the tube further away from the ﬂoor track.
The following drawing are provided to familiarize yourself with the construction and makeup of the
triton FMTS. Familiarization of the components will greatly speed your installation time. Installation
of this FMTS requires a skilled x-ray installation professional familiar with Floor Mount Tube Stands
similar to this model from CoRE labs.
Proper room layout is required. Such room layout is typically provided by an X-Ray Architect. If you
don’t have architect plans for your installation location, please call CoRE labs for instructions on how
to begin and complete your installation -- 303-761-0131.
Fig.3.3-1 Side View of Column Base with Covers attached.
19
Rev.2
Fig.3.3-1 Top View of Column and Column Base, with covers removed,
showing mechanical components and electrical components.
Fig.3.3-2 Side view of Transverse arm showing routing of cable conduit.
Additional space is provided within #16 for routing of HV Cables. Top leview shows large eyelet (used for HV Cable Management).
20
Rev.2
Fig.3.3-3 More views of transverse arm showing cable management as well as
platform leveling screws (kidneys behind tube).
Fig.3.3-4 Transverse arm with Transverse Lock Assy (adjustment screws).
21
Rev.2
Fig.3.3-5 Main Floor Base Platform Showing Location of Longitudinal Brake Strip
(which is to be located at the back of the room). This assembly has twin aluminum
extrusions which are the assembling structure of the platform. The front extrusion,
contains a geared rubber timing belt (used for longitudinal SID tracking). This
platform must be secured to the ﬂoor with Tapcon or similar concrete anchors of at
least 1/4-20 in size. A level ﬂoor is a must so that this platform is also level (a level
foundation upon which to build a level traveling FMTS...
22
Rev.2
3.2
EQUIPMENT SIZE AND WEIGHT
Product literature “ﬂyers” show the physical dimensions of the FMTS. (Weights shown do not include the
X-ray tube, collimator, high-tension cables. All dimensions and weights are approximate and subject to
change without notice.
3.3.1
INPUT POWER SOURCE REQUIREMENTS
The FMTS requires a nominal line voltage of 115/220 VAC, single phase, at 50/60 Hz. Power should be
connected to the FMTS by three No. 18 gauge (minimum) common wires, and controlled by a front
operated, 15 ampere main switch with an enclosed circuit breaker.
The FMTS should be connected to an auxiliary power source in the room, separate from the X-ray
generator power.
3.3.2
EQUIPMENT GROUNDING
Proper equipment grounding minimizes the possibility of electrical shock hazard to personnel located in
the room by establishing the same ground potential condition between equipment in the room. To
maintain all equipment within the same room at an equal potential, all exit ground terminals should be
connected to a single ground point.
Measurement of electrical leakage should be referenced to the physical location of the point.
The main grounding point is provided on a Euro Strip inside the Communication Board Enclosure).
The following recommendations concerning grounding of the apparatus should be observed:
a)
One ground conductor should be run from each piece of equipment or group of equipment to the
single reference ground point to avoid electrical ground loops.
b)
Where applicable, the size of the ground wire must adhere to the requirement of the National
Electrical Code.
c)
Use of a fully insulated ground conductor must be standard.
d)
Size of the ground conductor should be increased according to the length of the conductor run.
e)
Terminating connections of ground conductors must be suﬃciently low impedance so the ground
conductor is not aﬀected.
The following National Fire Protection Association documents of current issue should be reviewed.
a)
NFPA Document No. 56A-Standard for Use Inhalation Anesthetics
b)
NFPA Document No. 70-National Electric Code
c)
NFPA Document No.- 76A - Essential Electrical Systems for Hospitals
23
d)
NFPA Document No. 76B - Safe Use of Electricity in Hospitals
3.3.3
Rev.2
ELECTRICAL LEAKAGE
Electrical leakage measurements should be made between the installed equipment and the reference
ground point, between equipment in the group, and between the equipment ground and any other
equipment in the same room. Only responsible for the electrical leakage equipment between installed
equipment and between these equipment and the reference point. During electrical leakage
measurements make certain that electrical interference originating from the power line or other outside
sources does not produce erroneous result. An oscilloscope survey of the electrical leakage is suggested to
assure correct leakage measurements.
3.3.4
REQUIRED MAINTENANCE
A-er the X-ray is free from hazardous leakage potentials, the using facility is responsible for maintaining a
safe environment. This maintenance includes the following:
a)
b)
c)
d)
Keep ground conductors free of damage and assure that ground conductors are not removed.
Maintain low impedance terminations on ground conductors.
Maintain equipment so that any internal faults that may occur are immediately corrected.
Notify the local factory representative whenever changes are made to the electrical distribution
circuits for installed equipment.
e)
Periodically inspect all ground conductors to insure that they are still properly connected and free
from damage, dirt or corrosion, and notify the local representative if problems exist.
f)
Review any technical documentation on the equipment and the speciﬁc grounding requirements of
each device.
3.3.5
ELECTRICAL WIRING AND TROUGHING
Certain electrical wiring and troughing requirements must be met before equipment installation. The
electrical contractor will supply and install all junction boxes and main switches, conduits, wire, troughing,
etc., and the installation must conform to all applicable local codes. Standard type wire must be used
throughout the installation and all wiring must be tagged at both ends. Six-foot wire tails are the
minimum required. Ceiling ﬁxtures in the X-ray room must be ﬂush-mounted so as to interface with the
OTS.
Conduits of approximate size should be installed to route wiring from the junction box to associated
equipment in the room. Conduit runs are required between the junction box and X-ray control, the X-ray
table, and the wall Bucky or wall mounted cassette holder.
The high tension cable trough and the electrical junction box should be installed adjacent to one other. If
possible, installation of the high-tension cable trough should be inside the wall. This will help to prevent
damage to high-tension cables, which may result from heat, cold, condensation or seepage from the
outside.
24
3.4
Rev.2
TOOLS, EQUIPMENT AND MATERIALS
The following are recommended for proper execution of FMTS and X-ray room equipment:
a)
Li-ing device such as a appliance dolley and pallet jack, suitable to facilitate transportation
of your FMTS components from the “dock” to your instal room.
b)
Level, minimum length of 5 feet
c)
Normal complete of hand tools
d)
Shims, if necessary to level the main ﬂoor platform to ensure a level track.
e)
Alcohol to clean the high-tension cable ends and tube-head and high-tension transformer
sockets.
f)
Dow Corning, DC4 Vapor Prooﬁng Compound, silicon insulating grease or equivalent for
packing X-ray tube head high-tension cable terminals (typically supplied with new x-ray
tubes).
g)
Syringe-minimum capacity 25cc (for above).
h)
Plum bob
i)
“C” Clamp
j)
Loctite -- Blue and Red
k)
Square
l)
Special ﬁlm cassette (11x14 cassette with scribed centerlines).
3.5
UNPACKING AND HANDLING
When the unit is received, carefully inspect the shipping container for damage, which have
occurred during shipment. If there is any evidence of damage, call the carrier’s representative
immediately so that the equipment is unpacked under the supervision of the representative.
NOTE
X-ray tubes should always be inspected immediately upon receipt from the carrier.
DO NOT warehouse X-ray tubes without immediate inspection and, if possible, thorough testing.
Extreme care must be used whenever X-ray tubes or high-tension cables and handled. They are
extremely delicate.
A li-ing device suitable for supporting the FMTS components should be available for transporting
to installation site. Move all components as close as possible to the work site to avoid excessive
movement a-er unpacking.
Be very careful to handle all of the material furnished to avoid unnecessary damage.
Hint! Your units are carefully packed and double-inventoried to be sure you receive all
components. Be sure to not accidentally discard components during unpacking.
25
3.6
Rev.2
SELECTING EQUIPMENT LOCATION
The relationship between X-ray table and the FMTS should allow complete longitudinal and
transverse coverage of the X-ray table. Additionally, this relationship should allow the FMTS
to be parked and not interfere with the X-ray table in vertical position or with X-ray tube
normal to the tabletop. A minimum source-image receptor distance (SID) of 36 inches must
be obtained between the FMTS X-ray tube and the upright table Bucky.
The high-tension transformer (generator) should be positioned in an out-of-the-way
location. In general, the high-tension transformer should be located so that the cable
lengths from the transformer to the X-ray tube are as short as possible.
A wall-mounted cassette holder mounted to the wall in a common position, with the
centerline of the cassette holder being on the same centerline as the X-ray table. Such a
placement of a wall stand would require a large enough room to allow for “in-line”
placement (and still have enough room for longer SID wall stand shots). All information
provided is for reference only and room layout questions should be directed to your room
layout planner (architect) prior to mounting / installing equipment.
3.8
UNIT INSTALLATION
3.8.1
Floor Track Installation
Proper placement in the room and parallelism of the ﬂoor track is essential for smooth
operation of the FMTS. A level ﬂoor is also essential for smooth motion.
INSTALLATION HARDWARE
Each install location requires varying types of hardware to secure the ﬂoor track securely to
the ﬂoor. This is a freestanding design and it must be secured to the ﬂoor in a robust
fashion to prevent tipping. Failure to properly secure this track could lead to product
tippage and cause injury or death. Mechanical engineers must be consulted to select the
proper hardware to secure this track to your existing instal location ﬂoor. The ﬂoor track
has multiple holes from which to secure it to the ﬂoor by the aforementioned hardware. All
hole locations should be anchored (don’t skip any holes).
A-er securing the ﬂoor track to your ﬂoor, install the main upright column onto the ﬂoor
track. This can be “tipped” in from the front or rolled onto the tracks from the side, in the
event you have room to perform the latter. Immediately secure the main column to the
ﬂoor track by installing both sweeper/keeper assemblies (which lock the column under the
ﬂoor track extrusions.
You will need to source:
Floor Anchoring Hardware per above description
Possible Unistrut hangar for Cable Drapes (Optional)
26
Rev.2
3.8.4
X-RAY TUBE AND COLLIMATOR INSTALLATION
CAUTION: INSTALLATION OF X-RAY TUBE REQUIRES TWO PERSONS
1.
2.
3.
4.
5.
6.
7.
Pull the X-ray tube head down to comfortable working height and secure height by installing
a piece of scrap wood into the recess on the column above the transverse arm. Tape around
the column so that this scrap wood will not fall out. If this scrap wood falls out, the
transverse arm may rapidly ﬂy up and cause severe injury or death.
Place the X-ray tube on the platform (or trunnion).
Place the Swivel Mounting Ring and any spacers required beneath the platform, and install
the four screw provided with collimator through the ring and into the tube (this procedure
will vary if you have trunnions as the handle bracket and collimator are assembled in a
diﬀerent fashion). Tighten securely. Use of Loctite ™ #242 is recommended. Spacer quantity/
count/thickness varies on tube/collimator pair selection. See documentation of your
purchased tube/collimator for this “F-FS” distance (Flange to Focal Spot).
Turn the platform with X-ray tube upside down so that the Swivel Mounting Ring will faces
up. (you
to overcome
have
the force of the Fail-Safe Tube Rotation Lock by turning hard on
the control handle if your unit is not under power. You may also provide a 24VDC external
power source to release this the lock to ease in “pre-power” rotation. As little as 12VDC will
release this lock.
Carefully place the collimator upside down on the mounting ring.
Secure the screw in the Swivel Ring Collar (or 4 tab ﬂoating head type). Check if collimator is
turning freely.
Turn the assembly back so that the collimator is facing down.
3.8.5
CONTROL HANDLE INSTALLATION
1.
2.
Install the Control Handle/Handle Bracket in to the platform. It is extremely helpful to
attach the three system cables (ground, communication{ribbon} & tube rotation lock)
prior to mounting the control handle as they can be diﬃcult to attach otherwise. Be sure
to actuate the slide locks on the communication and tube rotation cables a-er seating
them onto their respective connections on the back of the control handle. Failure to
engage these slide locks will lead to an intermittent system error a-er some usage by
your customer).
Install Tube Cover on platform with HV cables and other cables within the cable bushing.
27
hieS
ub
T
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na
tio
Op
Rev.2
Ad
e
lat
rP
e
t
ap
3.8.6
X-RAY TUBE AND COLUMN ADJUSTMENT
A-er installing X-ray tube and collimator, check the verticality of column and adjust accordingly.
1
If your column is not level. You may install shims between the steel base plate and the
steel weldment structure. Be sure to retighten the four 3/8-16 bolts securely. Never
remove these bolts completely as the unit could fall over and cause severe injury or death.
2
Check level of bottom face of collimator and adjust accordingly with four bolts behind
tube (kidneys). Never remove these bolts completely as the tube head could fall oﬀ and
cause severe injury or death.
3
For leveling in transverse plane, loose four screws on both sides of platform (parallel
arms) and adjust collimator level by turning two vertical bolts on platform.
4
Reinstall Cover-Platform side (obsolete on later models).
28
Rev.2
3.8.7
CABLE INSTALLATION
The following cabling needs to be attached...
1.
2. 3. 4.
Connect the Rotational Brake Cable to socket on backside of Control Handle
(see Figure: 3.7 ) -- engage slide lock.
Connect HV cables and stator cord to the X-ray tube according to X-ray tube
manual.
Connect control cable to the collimator.
Connect 25 position communications (ribbon) control cable to Control Handle
(socket is on backside of control handle) -- engage slide lock.
Figure: 3.7 ROTATIONAL BRAKE CABLE (FMTS & OTS)
29
Rev.2
3.8.8
INSTALLATION OF LONGITUDINAL POTENTIOMETER PULLEY
The longitudinal tracking system uses a pulley (geared) which rides on the under
side of the front base track extrusion. On this base track extrusion, you will notice
a rubber geared belt. Mechanically install the pulley so that it rides on this belt.
Install tension spring to keep the pulley in place.
Later, during calibration, it will be necessary to install the potentiometer for this
longitudinal assembly. When installing, set the FMTS at it’s mid longitudinal
travel and install the pot which you should preset at 5 turns (this is a 10 turn pot
and it’s mid position is 5 turns).
3.8.9
INSTALLATION OF LONGITUDINAL BUMPERS.
Most systems have these bumpers pre-installed for you onto the ends of the main base
track. If you have removed these bumpers during installation
30
4.
Rev.2
GENERAL MAINTENANCE
Maintenance should be performed on the FMTS to avoid any operational
problem and assure long-lasting and safe use.
Close cooperation of operator and maintenance technician is essential to
discover of any degraded performance during use and periodic inspection.
The operator and maintenance technician must be aware of and identify
correctly any problems before catastrophic failure occurs.
The operator should carefully observe the normal operation of the unit. If
there is any abnormal operation such as noise, stiﬀness, grinding etc., the
maintenance technician must be notiﬁed immediately.
FMTS should be cleaned frequently. Use cloth slightly moistened in warm,
soapy water to clean all surfaces. Wipe with a cloth slightly moistened in
clean water. Do not use cleaners or solvent of any kind as they may remove
markings and could damage the ﬁnish and plastic covers.
When cleaning the collimator and x-ray tube follow the manufacturers
instruction and manuals.
The periodic inspection should cover the following:
inspect the counterweight support cables every 6 months.***
inspect the mounting clips (ferrules) of cables every 6 months***
clean surface of wear-strip (blue temper) and bearings if necessary
inspect magnetic holding pucks and brake strip
Inspect and verify operation of both Fail-Safe Brakes (vertical and tube
rotation)***
4.1 OPERATIONAL CHECK-UP
The operational check-up is recommended to keep a record of the operational
performance and to early discover any future problems or failure.
Make a copy of this procedure, record the results of check-up and store copy
with FMTS documentation.
***Critical
31
4.2
OPERATIONAL “CHECK-UP” LIST
Pass/Fail
1.
Ensure that system power is OFF


2.
Verify that FMTS unit moves freely in transversal and longitudinal


3.
Verify that FMTS unit is vertically balanced properly (not dri-ing).


4.
Turn the system ON.
5.
Press the tube rotation lock release button and verify that the tube
directions and axial rotation (detents).
Rev.2




7.
Verify that the transverse lock release works properly.


8.
Verify that the longitudinal lock release works properly.


9.
Verify that the up/down lock release works properly and


rotates freely in full range ± 180-degree.
6.
Verify that the rotation mechanically detents at 0, +90, -90
and 180-degree positions.
tube is not dri-ing up or down.
10.
Verify that the central handle lock release switch works properly.


11.
Verify that the 3-way lock release works properly.


12.
Verify that the transverse/long centering lock release works


properly.
32
Rev.2
CALIBRATION PROCEDURE
5.1
Overview
5.1.1
General
This document outlines the Service and Calibration Mode of “halo” Overhead Tube Support
or “triton” ﬂoor mount tube stands.
5.1.2
Scope
This procedure applies to the ﬁrmware, which is resident on the OTS/FMTS display control
board.
Assy:
151-91-030-2
OTS/FMS Display CPU
This covers access to Service Menu and Calibration Procedure both from OTS/FMTS Control
Handle and laptop computer.
5.1.3
Accessing Service Mode.
The Service Menu and Calibration Procedure is accessible from OTS Control Handle using
“magic” sequence of pressing operation switches.
The “magic” sequence is shown on the Figure 5.1.
Figure: 5.1
33
Rev.2
Intentionally Blank
34
Rev.2
5.3
Calibration Menu
In this Menu the following parameters can be calibrated for further display in
Operation Mode: To access to the Service Menu press the operation switches in
“magic” sequence 1, 2, 3, 4 (this same again), 5, and 6. (Proceed slowly and precisely)
5.2
Service Menu Function
From Service Mode we have access to following operations:
Calibration
Conﬁguration
Utility
Exit
Figure 5.2 Service Menu Display
-
Wall Bucky Pot
- calibrates optional wall Bucky height
Vertical Pot
- calibrates tube vertical position to the ﬂoor,
Long Pot
- calibrates longitudinal position of tube,
Transverse Pot
- calibrates lateral position of tube,
Table Pot
- calibrates height of tabletop to the ﬂoor,
Tilt Roll Sensor
- calibrates smart-level tilt angle sensor
Vert 40” SID Center [Table]
- calibrates vertical 40” SID to the Table, and
table centering (transverse) at the same time.
Horz 36”, 40”, 48” or 72” SID Center - calibrates longitudinal SID (36”, 40”, 48”
or 72”) to the Wall Bucky (as well as transverse detent position). CoRE labs
wall stands provide a third, vertical calibration as well.
5.3.1
Bucky Pot Calibration ***
At the bottom of display there are displayed functions related to the operation switches shown on
Figure 5.1.
The “PREV” – operating switch moves highlight cursor to previous position or decreases the
numbers in digital data.
The “NEXT” – operating switch moves highlight cursor to next position or increases the numbers
in digital data.
The “OK” – operating switch accepts the entered data.
The “CANCEL” – operating switch cancels present operation and returns to previous menu.
***IT IS RECOMMENDED TO MAKE SOME PRACTICE WITH COORDINATION OF OPERATION
SWITCHES FUNCTIONS TO ACHIEVE EXPECTED RESPONSE ON DISPLAY PANEL. FAILURE TO
PRACTICE WILL RESULT IN LONGER TIME BEING SPENT DURING FINAL CALIBRATION.
35
With display as in Figure 5.2 press OK and display will look as follows:
Rev.2
Figure 5.3.1.1
Press OK to go to Pot Calibration Mode – Wall Bucky Pot.
Press PREV or NEXT to go “High Cal Pos.
Figure 5.3.1.2
(The digits with adc on display are for so-ware programming only and will be neglected in
following descriptions)
Press OK to highlight value of High Cal Pos.
Move Wall Bucky to its highest position from the ﬂoor.
Measure the distance from the center crosshairs of the Bucky to the ﬂoor.
Set the measured value by pressing PREV or NEXT.
Press OK for conﬁrmation.
36
Rev.2
Figure 5.3.1.3
The display will prompt you if you are sure to execute calibration in this position.
Figure 5.3.1.4
Press OK for conﬁrmation.
Move Wall Bucky to lowest position from the ﬂoor.
Measure the distance from the ﬂoor to the center crosshairs of the Bucky.
PREV or NEXT to move cursor to Low Cal Pos.
Figure 5.3.1.5
Press OK to highlight value of Low Cal Pos. as on Figure 5.3.1.6
Figure 5.3.1.6
37
Rev.2
Set the measured value by pressing PREV or NEXT.
Press OK for conﬁrmation.
Figure 5.3.1.7
Press OK to execute.
Press CANCEL to return to the calibrate selection menu.
5.3.2
Vertical Pot Calibration -- Tip! Place the tube crane/stand just oﬀ of a corner of the
table below so that vertical calibration of the vertical pot is performed to the ﬂoor near a
corner of the table. This same ﬂoor spot near the corner of the table frame should be used
to measuring/calibrating the table height/table pot calibration (this will contain ﬂoor unlevelness variable during calibration). Making a mark “X” on this spot on the ﬂoor is
advisable.
Press NEXT to highlight Vertical Pot,
Figure 5.3.2.1
Press OK for Pot Calibration Mode-Vertical Pot.
By pressing 3-Way Lock Release, Figure 2.1, li- the Tube Head to the highest position.
Measure the distance to the ﬂoor from the focal spot (marked on the ends of the tube) to
the ﬂoor. Hint! Do not use the collimator tape. Use a good rigid tape measure which is at
least 16’ long -- a Stanley FatMax works best. Use the same tape measure throughout all
axes calibration for consistency.
38
Rev.2
Figure 5.3.2.2
Press PREV or NEXT to highlight High Cal Position
Press OK to highlight “High Cal Pos:” value.
Figure 5.3.2.3
Enter the distance from the Focal Spot to the ﬂoor “X” by pressing PREV or NEXT.
Figure 5.3.2.4
Press OK to conﬁrm. You will be prompted whether you are sure to proceed with
calibration.
39
Rev.2
Figure 5.3.2.5
Press OK for conﬁrmation.
Press PREV or NEXT to proceed with calibration of Low Tube Position.
Figure 5.3.2.6
Move the tube to its lowest position and measure distance to the ﬂoor with the same tape
measure. Hint! Be sure the tube crane/stand has not moved transversely or longitudinally
during this vertical move to low cal position. For example, if the tube moves somewhere
else in the room, ﬂoor un-levelness can introduce a variable which will aﬀect calibration
accuracy.
Press OK to highlight the value of Low Cal Pos.
Figure 5.3.2.7
40
Rev.2
By pressing PREV or NEXT set the measured value.
Press OK for conﬁrmation.
Figure 5.3.2.8
Press OK for conﬁrmation.
Press CANCEL then NEXT to display as on Figure 5.3.3.1
Figure 5.3.3.1
Press OK to enter Long Pot Calibration.
5.3.3
Longitudinal Pot Calibration -- Hint! Use the same tape measure as before.
Rotate the tube head so that it points to your wall Bucky (+90 or -90 Degrees).
Figure 5.3.3.2
41
Rev.2
Press PREV or NEXT to go to High Cal Pos. digit value.
Figure 5.3.3.3
By pressing “3-Way Lock Release” or “Center Handle Squeeze Switch” move the unit to most
distant position from Wall Bucky,
Measure distance from the focus spot on the cap of the tube (scribed line or dimple) to the
Wall Bucky (face of a cassette or detector within the wall Bucky stand “FFD”).
Press OK to Highlight High Cal ﬁgure in the display.
By pressing NEXT/PREV enter the measured value and press OK.
Figure 5.3.3.3
Press OK for conﬁrmation and then press NEXT to go to Low Cal Pos. Hint! This same OKNEXT conﬁrmation sequence (execute cal ﬂashing) is used throughout calibration steps for
all axes.
Proceed as above in closest to the Wall Bucky pos.. A-er entering low cal “closest” ﬁgure,
press OK twice to conﬁrm, and CANCEL to return to the calibrate selection menu.
5.3.4
Transverse Pot Calibration -- OTS only.
Press NEXT to go to Service Menu-Transverse Pot.
42
Rev.2
Figure 5.3.4.1
Proceed the same way as you just performed in longitudinal, but in transverse direction and
calibrate high and low positions. Hint! When measuring for transverse calibration, make a
pencil mark on the back wall and originate your measurements (high & low) from this same
origin point marked on the wall. The destination measurement point is anywhere on back
of the tube crane (we suggest you use the lowermost point of the telescope (on the
vacuum hose bracket where it bolts to the main pivot arm). When doing this transverse
pot calibration, be sure not to move the unit vertically or longitudinally during the move
from the low cal (back of the room) to the high cal position (front of the room). Low cal
position should be tube crane as far back of the room as possible (to bridge bumper stops)
and high cal position should be all the way to the front of the room (to the other bridge
bumper stops -- or as far as your cable drapes will allow).
A-er calibrating the transverse pot, press cancel to access the table pot calibration.
5.3.5
Table Pot Calibration
With display as in Figure 5.3.1.1 press NEXT to go to Service Menu-Table Pot,
This procedure apply only to the elevating table equipped with table elevation sensor
potentiometer,
(“ATLAS” Elevating Table).
Figure 5.3.5.1
Hint! When installing the table pot into the spring tension assembly, we suggest the
following method for ease/speed/correct installation. This pot is a 10 turn pot. Set this pot
at 5 turns (mid position). Drive the table all the way down. Take a measurement from the
table upper shroud (skirt) to the ﬂoor. Drive the table all the way up, take a measurement
to the ﬂoor. Find the diﬀerence between these numbers, to calculate the mid-heightposition of the table. Drive the table to its mid-height -position, SWITCH THE TABLE
POWER OFF, then install the Pot. A!er installing the Pot into its position, and tighten the
set screw. Be sure to remove your allen wrench a!er tightening the set screw for if you
drive the table with the wrench installed, your pot assembly will be damaged. If you set
screw is not visible/accessible at mid position, install the pot, hold sideways ﬂexion on the
pot, switch the table on, being very mindful of the dangers of a moving scissor, gently
bump the table pedal to drive the table UP, while holding the ﬂexion action on the pot,
until the set screw is visible. Turn the table back oﬀ, fully tighten the now accessible set
screw.
43
Rev.2
Sample 35” skirt height, less 24” skirt height (at low position) is 11” diﬀerent. Eleven inches,
divided by 2, is 5.5 inches. 35” minus 5.5” is 29.5” Mid-Height-Table Position for installation
of table pot preset at 5 turns.
Press OK to go to POT CALIBRATION-Table Pot.
Figure 5.3.5.2
Move tabletop all the way up.
Measure the distance from the tabletop to the ﬂoor. Hint! This is the exact same spot on
the ﬂoor where the vertical calibration (high & low) measurements were taken from.
Press OK to highlight digit value of high cal position.
By pressing PREV or NEXT set the measured value in this ﬁeld.
Figure 5.3.5.3
Press OK for conﬁrmation.
Figure 5.3.5.4
44
Rev.2
Press OK to execute.
Press CANCEL to go to low cal table position and OK to highlight Low Cal Pos value.
Move tabletop all the way down.
Measure the distance from tabletop to the ﬂoor (same exact spot again).
By pressing PREV or NEXT set value of Low Cal Pos.
Figure 5.3.5.5
Press OK, twice for conﬁrmation/execute and CANCEL to return to the calibrate selection
menu.
5.3.6
Tilt Sensor Calibration - SKIP if your sensor is behaving properly upon receipt.
Press NEXT to go to Service Menu-Roll Tilt Sensor as on Figure 5.3.6.1.
Figure 5.3.6.1
45
Rev.2
Press OK to go to Roll Tilt Sensor Calibration.
Figure 5.3.6.2
The displayed value of X and Y are for so!ware programming only and are not matter of our
consideration at this point. These are the feedback ﬁgures from the electronics on the PCB.
Figure 5.3.6.3
With this display turn the tube right 90 deg so the collimator will be facing to wall Bucky
located on right side (counterclockwise). Hint! during this roll tilt sensor calibration, be
sure the tube is exactly in its detent position and also is exactly level (EYEBALL IS BEST -BACK AWAY AND LOOK BEFORE EXECUTING EACH VALUE). See section 3.8.6 and
drawing # 02-005.
Press OK to conﬁrm this position as “-90 deg”
Figure 5.3.6.4
Press OK for execution.
46
Rev.2
Press NEXT to go to calibration in position “0 deg”.
Figure 5.3.6.5
Press OK to highlight digit value.
Figure 5.3.6.6
Turn tube back clockwise so that the collimator is facing down for “0 deg”.
Press OK for conﬁrmation.
Figure 5.3.6.7
Press OK twice to execute this zero degree setting.
47
Rev.2
Press NEXT to go to “+90 deg “ position (clockwise to +90 degrees as if the collimator
would face a wall stand on the le- side of the room). Once in this +90 degree position,
proceed as above to execute calibration.
Figure 5.3.6.8
Press NEXT so that the display is as on Figure 5.3.6.9 and press OK to highlight the 180
degree digit value.
Figure 5.3.6.9
Turn the tube further clockwise, 180 deg so the collimator will face towards the ceiling and
proceed as above. Hint! A!er executing this fourth roll tilt sensor calibration, return the
collimator to the zero position (straight down). Eyeball levelness, and note ﬁgure at the top
of the display “current:”. If this ﬁgure is not zero (or very close to zero), it may be necessary
to toggle the cursor up to the top of this display screen to the current position. Executing a
calibration on this current position value will zero it out and further perfect your roll-tilt
sensor calibration.
Press cancel to return to the service menu......
48
Rev.2
5.3.7
Vertical 40 in SID and Center of the Table Calibration.
With display as in Figure 5.3.1.1 press NEXT to go to Service Menu-Vert 40” SID Center
[Table].
Figure 5.3.7.1
Press OK to go to Center Position Cal.
Figure 5.3.7.2
Move the tube up to the 40” distance from the table (Depending on local regulations, this
may be 40” from the tabletop or 40” from the cassette face (FFD).
Switch the collimators light on and move the center of the light cross to desired position on
the table (usually TRANSVERSE center -- center of actual cassette as seen with tabletop, Ion
chamber and grid removed).
49
Rev.2
Figure 5.3.7.3
Be sure you are now 40” vertically for your SID and also centered transversely on the
cassette)........
Press OK to execute calibration for this position.
Press Cancel to return to the service menu.
A-er this operation, the unit will stop on preset position when moving transverse and
vertically.
There will be two signs of vertical and transverse set points on display when the SID will be
in calibrated position. These signs (symbols) are shown in the ﬁgure 5.3.7.4 below.
Figure 5.3.7.4
5.3.8
Horizontal 36” SID Center to the Wall Bucky Calibration
If the Bucky pot tracking has been enabled in the conﬁguration menu, then all four of
following screens will show an additional value “Vertical Oﬀset”. When calibrating the
center positions, the collimator light ﬁeld should be used to align the tube with the Bucky
ﬁlm center. When the calibration is done the diﬀerence between the Bucky height and the
tube height will be recorded and displayed in this ﬁeld.
Press NEXT to go to Service Menu-36” SID Center [Wall]
Press OK to enter the 36” Horiz SID section.
50
Rev.2
Turn the Tube (clockwise or counterclockwise) so that it points to your Wall Bucky
direction.
Figure 5.3.8.1
Figure 5.3.8.2
Switch the collimators light on and move the Tube, so the center of the light cross will mach
with the center (transverse) of the Wall Bucky and an SID of 36 inches from the cassette
face (FFD). CoRE labs Wall Stands also require that the collimators light ﬁeld is at the same
height as the wall stand (be sure to have the tube at exactly 90 degrees when executing).
Press OK twice to execute Calibration for this position.
Figure 5.3.8.3
Press Cancel to return to the service menu.
51
Rev.2
A-er this operation, the unit will stop on preset position when moving transverse and
longitudinal with the center of collimator cross light in center of wall Bucky and with SID of
36 in (plus vertically with CoRE labs Wall Stands).
There will be two signs of longitudinal and transverse set points on display when the SID
will be in calibrated position.
Figure 5.3.8.4
Proceed with calibration of next 40, 48 and 72 inches position the same way as just
performed with the 36” calibration.
Hint! For 48”, most users will want to calibrate this at actual 100” SID/FFD (out of range)
so that it doesn’t fall between the commonly used detents at 40” & 72”. You may also want
to do the same for 36”.
Press CANCEL to return to the service menu...
5.4
Conﬁguration Mode
In this Mode the following parameters can be conﬁgured and set for future
operation:
Display Units
(in or cm)
Display Blank Timeout
(minutes)
Table Bucky Oﬀset -- ﬁxed variable that user must enter value
Table Pot Enable -- enabled for CoRE labs ET conﬁgs (atlas)
Fixed Table Height -- enabled for non-ET conﬁgs
Wall Bucky Type -- most users will need to select at least one (le! or right)
Wall Bucky Pot Tracking -- enabled with CoRE labs vertical Pot Wall Bucky Stand
Aux State Relay Mode [VSID 40] -- advanced users
Roll Detent -- advanced users
Trans Centering Tolerance -- advanced users
Longitudinal Centering Tolerance -- advanced users
Vertical SID Centering Tolerance -- advanced users
Display Reverse Video -- advanced users -- obsolete on later models
52
Rev.2
In Service Menu Display, Figure 2.0 press NEXT to go to Conﬁg Mode,
5.4.1
Display Units Conﬁguration
Press OK to go to Conﬁguration Parameters Mode,
Figure 5.4.1.1
Figure 5.4.1.2
Press OK to highlight Units box,
Figure 5.4.1.3
Press NEXT or PREV to move to another Units (inch or cm),
53
Rev.2
Figure 5.4.1.4
Press OK to conﬁrm and CANCEL to return to Figure 5.4.1.2,
5.4.2
Display Blank Timeout
Press NEXT to move to Display Blank Timeout
Figure 5.4.2.1
Press OK to highlight value.
Press NEXT or PREV to change value.
Figure 5.4.2.2
54
Rev.2
5.4.3
Table Bucky Oﬀset Conﬁguration -- Take a physical measurement from the top
surface of the tabletop to the top surface of the cassette within the table (use a straight
edge) and enter this value here in millimeters. This is the ﬁgure that the user display will
show a diﬀerent value on the display for SID distance to table top and table Bucky (while in
vertical mode).
Figure 5.4.3.1
Press NEXT to highlight Table Bucky Oﬀset,
By pressing NEXT/PREV set the proper for your Bucky oﬀset,
Figure 5.4.3.1
Press OK for conﬁrmation,
Press CANCEL to return to conﬁguration selection menu.
*** Some conﬁg parameters may be present in your tube crane display but are not
discussed herein...
5.4.4
Table Pot Enable Conﬁguration -- enabled for CoRE labs ET conﬁgs (atlas)
Press NEXT to go to Table Pot Enable
55
Rev.2
Figure 5.4.4.1
Press OK to highlight the ﬁeld,
Press NEXT to Enable/Disable Table Pot according to used table (atlas users will want
this enabled.
Figure 5.4.4.2
Figure 5.4.4.3
Press OK to conﬁrm and CANCEL to return to Figure 5.4.1.2
5.4.5
Fixed Table Height Conﬁguration (non-ET conﬁgs) Enter height here in millimeters
the actual measured, installed height of a non-elevating-table. It may be necessary to install
a pair of 1K ohm resistors in the communications board (TB2) to simulate a feedback for the
SID to display properly with these non-ET conﬁgs. A 1K ohm resistor should be installed in
TB2, between position 1&2 and also between position 2&3.
Press NEXT to go to Fixed Table Ht,
Figure 5.4.5.1
56
Rev.2
Measure your tabletop height from the ﬂoor,
Press OK to highlight digital value,
Press NEXT/PREV to set measured height.
Figure 5.4.5.2
Press OK to conﬁrm and CANCEL to return to Figure 5.4.1.2
5.4.6
Wall Bucky Type Conﬁguration -- (le! or right) -- usually one or the other must be
selected in rooms with a wall stand.
Press NEXT to go to Wall Bucky Type,
Figure 5.4.6.1
Press OK to highlight wall Bucky type,
Figure 5.4.6.2
57
Rev.2
Press NEXT to select Bucky type: on the Right or Le- side of the room,
Figure 5.4.6.3
Press OK to conﬁrm,
5.4.7
Wall Bucky Pot Tracking.
This conﬁguration is used with Wall Bucky equipped with potentiometer for vertical
movement tracing.
Figure 5.4.7.1
In this display the Wall Bucky Pot Tracking can be conﬁgures by choosing Enabled or
Disabled position.
58
Rev.2
5.4.8
Auxiliary State Relay Mode of 40 in Vertical SID for the Table - ADVANCED USERS
Press NEXT to go to Aux State Relay Mode Conﬁguration
Figure 5.4.8.1
Press OK to highlight selection window.
Figure 5.4.8.2
Press NEXT to select VSID 40 ON or OFF.
Figure 5.4.8.3
59
Rev.2
5.4.9
Roll Detent Conﬁguration - ADVANCED USERS
Press NEXT to go to Roll Detent Conﬁguration
This conﬁgures the angle of tube head above that the display will ﬂip to Angle
display.
Figure 5.4.9.1
Press OK to highlight digital value,
Figure 5.4.9.2
Press NEXT/PREV to set Roll Detent Conﬁguration value (Deg/10),
Press OK for conﬁrmation.
60
Rev.2
5.4.10
Transverse Centering Tolerance Conﬁguration - ADVANCED USERS
This is the detent “window” width.
Press NEXT to go to Trans. Centering Tol. Conﬁguration,
Figure 5.4.10.1
Press OK to move cursor to digits,
Figure 5.4.10.2
Press NEXT to set Transverse Centering Tolerance value,
Press OK to conﬁrm.
61
Rev.2
5.4.11
Longitudinal Centering Tolerance Conﬁguration - ADVANCED USERS
This is the detent “window” width.
Press NEXT to highlight Long Centering Tol,
Figure 5.4.11.1
Press OK to move cursor to digital value,
Figure 5.4.11.2
By pressing NEXT/PREV set the Longitudinal Centering Tolerance value,
Press OK to conﬁrm.
62
Rev.2
5.4.12
Vertical SID Centering Tolerance Calibration - ADVANCED USERS
This is the detent “window” width.
Press to go to Vert SID Centering Tol.
Figure 5.4.12.1
Press OK to highlight digit value.
By pressing NEXT or PREV set the tolerance value.
Figure 5.4.12.2
Press OK for conﬁrmation.
63
Rev.2
5.4.13
Display Reverse Video Conﬁguration -- Obsolete on late models.
Press NEXT to highlight Display Reverse Video,
Figure 5.4.13.1
Press OK to move cursor right,
Figure 5.4.13.2
By pressing NEXT/PREV select preferable background of display,
Figure 5.4.13.3
Press OK to conﬁrm.
64
5.5
Rev.2
Utility Mode - ADVANCED USERS
In this Mode the So-ware Version and EEPROM can be veriﬁed.
Press NEXT to open Utility-Service Mode display,
Figure 5.5.1.1
Press OK to highlight So-ware Version,
Figure 5.5.1.2
Press NEXT to highlight Load EEPROM Default. CAUTION -- THIS IS TOTAL RESET
Figure 5.5.1.3
Press Cancel (3X) to return to Operation Mode Display.
65
Rev.2
5.6 Warranty
CoRE labs warrants that all products to be provided hereunder shall comply with SELLER’s
speciﬁcation and shall be free from defects in material and workmanship under normal use and
service for a period of 1 year from shipment to BUYER. If any products supplied by CoRE labs fail to
conform to SELLER’s speciﬁcation, CoRE labs shall, as its sole and exclusive liability hereunder, repair
or replace such products and /or its components if they are returned to CoRE labs facility,
Englewood, Colorado, within the warranty period as expressed above and how it relates to the
particular product involved. CoRE labs shall not be liable for any incident or consequential damages.
These warranties are made upon the express condition that:
1. CoRE labs is given prompt written notice upon discovery by BUYER of such non-conformity, with
a detailed explanation of the alleged deﬁciencies;
2. Such products and/or components are returned to CoRE labs at the expense of BUYER;
3. The product and/or components have not been altered, modiﬁed or changed in any manner by
anyone other than CoRE labs or BUYER’s qualiﬁed factory or service personnel as authorized by
CoRE labs.
4. Repairs to the products and/or components have not been made by anyone other than CoRE labs
or at CoRE labs’ authorized service facility or BUYER’s qualiﬁed service personnel as authorized by
CoRE labs.
5. CoRE labs agrees to repair or replace such products within a reasonable time and will return the
repaired or replaced product at CoRE labs expense.
THIS WARRANTY EXCLUDES ALL OTHER WARRANTIES, WHETHER EXPRESSED OR IMPLIED,
ORAL OR WRITTEN, INCLUDING WITHOUT LIMITATION ANY WARRANTY FOR
MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE. NO TERM, CONDITION,
UNDERSTANDING OR AGREEMENT PURPORTING TO MODIFY THE TERMS OF THIS WARRANTY
SHALL HAVE ANY LEGAL EFFECT UNLESS MADE IN WRITING AND SIGNED BY AN AUTHORIZED
OFFICER OF CORE LABS AND THE BUYER. IF BUYER HAS MADE DIFFERENT WARRANTY TERMS
THAN SHOWN ABOVE, BE SURE TO HAVE A CORE LABS REPRESENTATIVE OFFER SUCH
WARRANTY IN WRITING, SIGNED BY AN OFFICER OF CORE LABS. FAILURE TO MAKE PAYMENT
BY END USER AND OR INSTALLING DEALER, VOIDS ANY AND ALL WARRANTY.
5.7 Safety Overview
The CoRE labs triton is an Floor Mount Tube Support (FMTS). Personnel operating and maintaining
the FMTS should receive training and be familiar with all aspects of operation and maintenance. To
ensure safety, read the Safety Information section carefully before installing the system and observe
all Warnings, Cautions, Importants’, and Notes located throughout the manual.
General
The following are general safety precautions:
• Do not attempt any repairs if the equipment fails to operate correctly. Immediately call a person
qualiﬁed and authorized to repair the equipment.
• Observe all warnings and cautions, stated or implied, in the procedures. • Follow all safety labels
on the equipment.
Electrical/Mechanical
Only a qualiﬁed CoRE labs authorized Service Provider should replace electrical and mechanical
components.
66
Rev.2
Mechanical
The following are mechanical safety precautions:
• Keep ﬁngers, hands, and tools clear of moving parts.
• Unless speciﬁcally instructed, do not operate the equipment with covers or access panels removed.
• Route cables properly to eliminate hazards from tripping.
Safety Warnings and Cautions
This manual uses many types of messages to emphasize information or potential risks to personnel
or equipment.
NOTE: Notes provide additional information, such as expanded explanations, hints, or reminders.
IMPORTANTS: Importants highlights critical policy information that aﬀects how you use this
manual and this product.
Cautions point out procedures that you must follow precisely to avoid damage to the system or any of its
components, loss of data, or corruption of ﬁles in so-ware applications.
Warnings identify procedures that you must follow precisely to avoid injury to your- self or others.
!
Only qualiﬁed personnel may operate the FMTS System. Operation of the equipment by persons who have not
been trained or who are unfamiliar with the functions and controls of the FMTS System may cause serious
injury to the patient, serious injury to the operator, or equipment damage.
The FMTS System includes no user serviceable parts. For service assistance, contact CoRE labs.
This device must be maintained according to the directions in the Operator’s Manual. Failure to maintain this
equipment as directed may result in injury, equipment malfunction, or unacceptable images.
Some of the ceiling components weigh up to 1000 lbs (454 kg). Use more than one installer and a suitable
li-ing device for these components.
The FMTS and associated cables must not be operated in the presence of condensation.
The FMTS System is not suitable for operation in the presence of a ﬂammable anesthetic mixture with air,
oxygen, or nitrous oxide.
Safety Information
Using the Equipment CAUTION
!
The equipment is fragile and must be handled with care.
Cleaning Cautions WARNING
Do not operate the equipment when cleaning the equipment.
Do not spray cleaning solution directly onto the equipment. Moisten a cloth with warm water/mild soapl
solution for use on plastics and enameled metal. Apply to patient contact areas a-er each contact, or follow
your hospital’s approved disinfecting procedure.
Read and follow instructions in the Material Safety Data (MSDS).
Do not immerse the equipment in liquid. Do not autoclave the equipment.
67
Rev.2
Applicable IEC Symbols
Protective earth (ground). Identiﬁes any terminal, which is intended for
connection of an external protective conductor to protect against electrical shock
in case of a fault.
This symbol on the equipment means that the accompanying
operating instructions should be consulted to assure safe operation.
Dangerous voltage. Indicates an avoidable dangerous high voltage
hazard.
Function Earth (ground) Terminal. Terminal directly connected to a point
of a UL measuring supply or control circuit or to a screening part that is
intended to be earthen for functional purposes.
Alternating Current. Indicates equipment that is suitable for alternating
current only.
N
Connection point for the neutral conductor on PERMANENTLY
INSTALLED EQUIPMENT
68
Rev.2
SUPPLEMENT SECTION.....
Photos of control handle cables and installation points.
69
Optional
Detent Ring
Shown with Square TubeShi- Plate, Tube Flange,
and Parralel Arms
Rev.2
OTS AND FMTS Platform
70
Rev.2
71
AMVECO #
AA-28040C
GREEN
RED
BLUE
BROWN
BLACK
WHITE
ORANGE
T1
TOROID
GREEN
ORANGE
RED
BLACK
1
2
3
4
5
6
7
8
9
P1
1
2
3
4
5
6
7
8
9
10
J3
J5
P4
CONNECTOR
110VAC
CONNECTOR
220VAC
4
TRANSVERSE BRAKES
PLUG LINE
TO J3 FOR
LINE,
PLUG LINE
TO J5 FOR
LINE.
J12
J2
P2
P2
OTS POWER SUPPLY
M1518
J13
P12
P3
J11
J14
J3
J15
1
9
2
10
3
11
4
12
5
13
6
14
7
15
8
P14
P11
1
2
1
2
3
4
VERTICAL BRAKE
RED
CLUTCH
BLK
4
3
2
1
4
3
2
1
P15
1
9
2
10
3
11
4
12
5
13
6
14
7
15
8
6
5
4
3
2
1
P6
P2
1
2
J6
J3
TB5
+
ROTATION BRAKE
TOP LIMIT
S2
CAN-OUT
S1
BUTOM LIMIT
TB1
3
4
3
2
1
1
2
3
4
5
6
7
8
9
P2A
P2
1
2
3
4
5
S3
S2
S1
J1
J2
P11
TB11
ROTATION SW.
VERTICAL SW.
TRANS. SW.
P1B
P1C
AUXILLIARY
1
2
3
4
5
6
7
8
9
P2B
J5
OTS CONN.BOARD
#151-91-031
TB4
1
2
3
4
TO MOTOR DRIVE
(OPTIONAL)J4
P16
P17
ROTATIONAL
BRAKE
RED
WHT
3
R2
120
2
TB6
TB7
TB5
1
2
3
4
1
2
3
4
3
4
CAN BUSS
TERMINATOR
TB3
J3
TB2
S4
S6
S9
S8
S11
J7
J5
1
2
J1
J8
J6
A
+
Date:
Size
C
Title
B
TO LCD
BACKLIGHT
P6
J12
LONGITUDE BRAKES (SET #1)
P1
POT_REF
VERT_POT_H
VERT_POT_L
POT_RTN
POT_REF
LN_POT_H
3
POT_RTN
P1A
DISPLAY
OTS CPU # 151-151-030
J9
P9
AUTO/MANUAL
FLEXSTRIP SWITCHES
HANDLE ASSEMBLY
P3
J3
TO LCD
DISPLAY
2
P12
1
2
3
4
P13
1
2
3
4
1
2
3
4
1
P7
1K
VERTICAL POT
LONGITUDE BRAKES (SET #2)
J7
POT_REF
VERT_POT_H
1
2
3
4
5
6
7
8
9
1K
P6A
1
of
1
Rev
0
R232 SERIAL
INTERFACE
CONNECTOR
TRANSVERSE POT
Sheet
1
2
3
1K
LONGITUDE POT
VERT_POT_L
POT_RTN
POT_REF
LN_POT_H
3
POT_RTN
POT_REF
TRNSV_POT_H
TRANSV_POT_L
S5
1
P6
POT_RTN
HANDLE SW.
S10
S7
P4
J4
OTS WIRING
02-00001
Wednesday, December 19, 2007
Document Number
J6
DETENT SW. S12
LONG. SW.
MASTER SW.
TO TABLE
1
2
3
4
J14 P14
1
2
3
4
J13
1
2
3
4
1
2
P3/5
P2
J10
P13
4
1
2
1
2
1
2
1
2
5
P4
M1
ENCODER
1
2
3
4
POT_REF
TRNSV_POT_H
TRANSV_POT_L
POT_RTN
1
2
3
4
POT_REF
TBL_POT_H
3
POT_RTN
1
2
3
4
POT_REF
BKY_POT_H
3
POT_RTN
110/220VAC
LINE
TO TERMINATED HOST
ON BOARD
PROGRAMING
CONNECTORS
J6
P1
RS232
INTERFACE
MOTOR
1
2
VER_SID40_A
VER_SID40_B
24VAC TO
COLLIMATOR
J5
4V
OTS MOTOR AMP.
212-100
20 V
J4
30 V
0V
D
C
B
A
100 V
0V
1
2
1
2
3
4
5
6
7V
0V
5
6
5
4
3
2
1
60VDC
17 V
0V
20 V
0V
8
15
7
14
6
13
5
12
4
11
3
10
2
9
1
6
5
4
3
2
1
10
9
8
7
6
5
4
3
2
1
GND
+24V
60VDCRTN
10
9
8
7
6
5
4
3
2
1
0V
100 V
0V
1
2
3
+5V
-15V
+15V
1
2
9
8
7
6
5
4
3
2
1
1
2
0V
5
9
4
8
3
7
2
6
1
Rev.2
D
C
B
A
OTS AND FMTS
72
-
U6
U15
74ACT04
74HC00
TYPE
GND
PIN
7
7
+5V
PIN
14
14
PIN
C
B
WDS
SWT
SWT
01/30/03
PROJECT: IROM
Change D1 from 24V, SMBJ24A to 30V, SMBJ30A
C2
08/01/02
Change C35 (6D3) from 47uF, 16V to 10uF, 35V.
C1
SWT
03/27/02
SEE NOTE 7.
C
SWT
SWT
SHEET 3 ADD R92, L1, C41. CHANGE C39, C40 FROM02/06/2001
100nF AND R67 FROM 1.0M.
Appr.
B1
Date
01/26/2000
12/12/2000
SEE NOTE 6
Description
INITIAL RELEASE
A
B
Rev
A
REVISIONS
4
1
E
D
7. Changes for revision C:
Incorporate B1 changes as follows: Add C41, L1, R92 (3D4). Change C39, C40 from 100nF to 470nF and change R67 from 1.0M to 2.0M (3D4).
Also add MT9, MT10, MT11 and E1 (2C1). Change R36 from 1.0uF to 0.47uF. Make note 5 not applicable - was an obsolete reference to
connection of analog and digital ground at sheet 5, zone D2.
6. B REVISION CHANGES:
Correct reversed inputs to U9A, U10A, U11A (Sh 3). Change U9, U10, U11 from TLC272. Pin Y1-1 was connected to GND (Sh 5). Delete U14-1
connection to +5V (Sh 5). Disconnect Q2A from J7-3, connect J7-3 to +5V, delete R67 (Sh 6). At J1-20,21 substitute signals SCL, SDA; add interface
networks R88, D38, R89, D39 (Sh 3). Connect SCL, SDA at U12-77,78 (Sh 5). Change all references "Latitude" to "Transverse", "Elevation" to "Vertical",
"Rotation" to "Roll". Change all signals LAT_POT to TRNSV_POT, EL_POT to VERT_POT, ROT_POT to ROLL_POT. Negative input to TBL_POT channel
was independent and connected to J1-20; now shared with TRNSV_POT channel. Was: R69 47K, R71 2.7K, R73 10K (Sh 6). Add J9 and interface
networks for signals SW_FLXx (SH 4) and route them into U13 (Sh 5). Add U18, U19, C38-C40, R67 (Sh 3). U6F was spare. Wire ROLL_X, ROLL_Y,
ROLL_Y/ into U12, and rewire affected signals (Sh 5). Change PadsID of Y1 from SMT-04 to SMT-SG615. Change signal from LN_POT- to BKY_POT+.
Add R90, R91. Change signal ROLL_POT to BKY/ROLL_POT. Delete D16 and R36 to R40.
1. ALL RESISTORS ARE SURFACE-MOUNT CHIP TYPES, STYLE 1206, TOLERANCE 5%, RATED 1/8 WATT. VALUES ARE IN OHMS, KILOHMS (K) OR MEGOHMS (M).
2. ALL CAPACITORS ARE SURFACE-MOUNT CERAMIC CHIP TYPES, STYLE 1206, TOLERANCE 10%, RATED 50V. VALUES ARE IN MICROFARADS (uF),
NANOFARADS (nF) OR PICOFARADS (pF).
3. RELATED DRAWINGS:
ASSEMBLY: 151-91-030 (with CAN) 151-91-033 (No CAN)
PCB:
151-93-030
4. USED ON PROJECT: IROM
5 NA
Document Number
A
18:15:36
151-51-030
Schematic, OTS Display CPU
Thursday, January 30, 2003
C
Rev
C2
Sheet 1 of 6
1
Size
Title
2615 Manhattan Beach Blvd. Redondo Beach, CA 90278
(310) 643-0040 FAX: (310) 643-0041 [email protected]
Data Spectrum, Inc.
S:\PROJ2\51IROM-ARCHIVE\30OTSDISP\PCB-C\151S030C2.DSN
2
NOTES: (UNLESS OTHERWISE SPECIFIED)
R78
R91
U18
(Implicit connections only)
Table 2, IC Power & Ground Connections
REF
B
2
D12, D16, D20
TP23 - TP27
NOT
FITTED
C
3
C41
D39
E1
F2
J9
L1
MT11
Q5
R92
RP3
SW3
TP39
U19
Y1
UNUSED
Table 1. Reference Designators
LAST
USED
D
3
4
E
Rev.2
73
1
2
3
(Sht 5) CAN_RX_LED/
(Sht 5) CAN_TX_LED/
(Sht 5) LED3/
(Sht 5) LED4/
SMT
SMT
GND
TP39
E
MA198
D39
MA198
D38
+5V
2
2
CN-HD2X13-BXRT
+24V
GND
+24V
GND
GND
CAN_PWR
CAN_GND
CAN_H
CAN_L
DIAGNOSTIC LEDS
GND
GND
SMT
TP13
TP12
(Sht 5) SP_BRK/
(Sht 5) TRNSV_BRK/
(Sht 5) LN_BRK/
(Sht 5) VERT_BRK/
(Sht 3) POT_REF
(Sht 5) SDA
(Sht 5) SCL
J1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
3
3
TO OVERHEAD
CONTROL UNIT
1
1
5
1
R89 33
+5V
R88 33
VERT_POT+
VERT_POTLN_POT+
BKY_POT+
TRNSV_POT+
TRNSV_POTTBL_POT+
SDA_I
SCL_I
VERT_BRK
LN_BRK
TRNSV_BRK
SP_BRK
POT_REF
R16
(Sht 5) CAN_TXDC
2
U6C
74ACT04M
6
U6A
74ACT04M
9
3
4
C3
100nF
1
U1 MIC5205-5.0BM5
Vin
Vout 5
TH
1%
R8 10.0K
-15V
+24V
+24V
1%
R22 68.1K
1%
R20 56.2K
1%
R14 47.5K
POWER VOLTAGE MONITORING
+5V
D1
30V
SMBJ30A
CANH
TH
TP7
CANL
TH
4
CAN_GND
Byp
(SOT23-5)
En
GND
+
C2
+ 10uF
16V
TANT
SMT
+5V
R15
10.0K
1%
R11
47.5K
1%
POWER VOLTAGE FOR
CAN INTERFACE CIRCUITRY
3
2
TP6
C1
+ 10uF
16V
TANT
SMT
Isolated CAN Power Planes
CAN_GND
TP3
D
MOUNTING HOLES
=4.13V
@ 5.0V
MA198
1
C
SOIC08-15
CANL
CANH
3
PWR-PT78-H
OUT
78HT205
6
7
U4
+
VREF
RXD
TXD
2
PAD
R21
33.2K
1%
SEN-15V
TP14
MT9
MT10
MT11
FIDUCIAL FIDUCIAL FIDUCIAL
ALIGNMENT TARGETS
D5
=4.17V
@ 24V
PAD
SEN+24V
TP11
PAD
SEN+5V
TP10
C6
100uF
6.3V
TANT
SMT
5
4
1
PCA82C250
RS 8
24V TO 5V DC-DC CONVERTER
IN
U5
D4
LL4148
+5V
C5
10uF
35V
TANT
SMT
1
CAN I-O DATA
ADAPTER
TH
CAN_+5V
CAN_PWR
TP2
TH
CAN_PWR
D2
5.6V
1N5339B
R5
47K
R1
470
+5V
3
SW1
R6
470
+24V
6
R3
390
CAN_+5V
R2
470
3
DIP08
U3
HCPL2601
2
B
R13
10.0K
1%
C7
100nF
+5V
4
3
2
1
C8
100nF
SOIC08
PFI
GND
VCC
M/R
U7
+5V
5
6
7
8
C
TH
PF/ (Sht 5,6)
RESET/ (Sht 5,6)
SW_RST/ (Sht 5)
VERT_POT+ (Sht 3)
VERT_POT- (Sht 3)
LN_POT+ (Sht 3)
BKY_POT+ (Sht 3)
TRNSV_POT+ (Sht 3)
TRNSV_POT- (Sht 3)
TBL_POT+ (Sht 3)
CAN_RXDC (Sht 5)
A
Rev
C2
Sheet 2 of 6
SENSE+5V (Sht 5)
SENSE+24V (Sht 5)
SENSE-15V (Sht 5)
A
151-51-030
CAN_RX
TP4
Document Number
R10
4.7K
+5V
R7
4.7K
+5V
C4
100nF
+5V
R4
390
Thursday, January 30, 2003
Size
6
RESET/
TRIP: 10.9V
R12 681K 1%
PFO
N.C.
RST
RST
MAX708
RESET
SUPERVISOR
Isolated CAN Power Planes
R9 78.7K 1%
SPST, MOMENTARY
2
+5V
+5V
+24V
D3
+5V
SMT, RED
+5V TH
TP9
RESET
1
7
+24V TH
TP8
DIP08
U2
HCPL2601
2
B
CAN BUS ISOLATION
Isolated CAN Power Planes
8
C
7
TP1
BRAKE DRIVERS
D
1
2
3
4
MT1
MT2
MT3
MT4
MT5
MT6
MT7
MT8
PAD 0.250
PAD 0.250
PAD 0.250
PAD 0.250
PAD 0.250
PAD 0.250
PAD 0.250
PAD 0.250
DRILL 0.120 DRILL 0.120 DRILL 0.120 DRILL 0.120 DRILL 0.188 DRILL 0.188 DRILL 0.188 DRILL 0.188
U6D
74ACT04M
8
U6B
74ACT04M
470
D6
CAN_RX
SMT, RED
TH
CAN_TX
470
D7
CAN_TX R17
SMT, RED
GND
4
TP5
470
R18
D8
LED3
SMT, RED
GND
5
4
Isolated CAN Power Planes
470
R19
D9
LED4
SMT, RED
GND
2
3
VDD
VSS
2
8
5
E
3
47K
RP1A
5
5
1
Rev.2
74
1
2
3
4
BKY_POT+
E
(Sht 2) TBL_POT+
(Sht 2) TRNSV_POT+
(Sht 2) TRNSV_POT-
(Sht 2) LN_POT+
(Sht 2) VERT_POT+
(Sht 2) VERT_POT-
(Sht 2)
(Sht 5) ROLL_BRK/
C39
470nF
25V
R92 100
L1
R67
2.0M
2
7
6
1
FERRITE
D
R90 33
VDD
ROLL
ANGLE
SENSOR
COM
XOUT
YOUT
LCC8(E-8)
T2
XFLT
YFLT
C41
470nF
25V
2
2
2
2
ADXL202E
STEST
U18
INSTALL R90 OR R91,
BUT NOT BOTH
C40
470nF
25V
C38
100nF
+5V
+5V
D
D21
D19
D18
D17
3
5
4
8
D15
D14
D13
1
MA198
1
MA198
1
MA198
1
MA198
2
2
2
10
+5V
+5V
+5V
+5V
2
3
1
MA198
NC1
NC2
T2
XFLT
YFLT
+5V
+5V
+5V
R30
8
4
7
10
9
R49
R48
R41
R40
R33
R32
390
6
+
-
+
-
3
2
+
-
1
R39
1
C15
C
100K 1%
100nF
C12 100nF
R34 100K 1%
U10A
U11A
R47
1
C20
100K 1%
100nF
C17 100nF
R42 100K 1%
C21 100nF
R50 100K 1%
TLC2272C
SOIC08-15
+5V
100nF
3
2
U9A
100K 1%
TLC2272C
SOIC08-15
+5V
100nF
3
2
C10
R31
1
100K 1%
100K 1%
R44
R45
100K 1%
R37
Q1
2N6388
100K 1%
3
2
R27
5.1K
R36
D11
SMT, RED
ROLL BRAKE
100nF
9
SPARE
10
TLC2272C
SOIC08-15
+5V
F2
U6F
74ACT04M
12
0.75A, SMD
POLYSWITCH
7
ILQ2
13
U8D
8
R29
1.0K
POTENTIOMETER BUFFERS
100K 1%
12
11
+24V
R28
1.0K
+24V
100nF
ILQ2
C19
C14
100K 1%
100K 1%
100K 1%
100K 1%
C9
U8C
5
100K 1%
ROLL
BRAKE
DRIVER
NC3
COM1
COM2
XOUT
YOUT
SOIC14-30
1
MA198
C
ADXL202Q
VTP
VDD1 13
STEST VDD2 14
U19
1
MA198
1
6
5
12
11
U6E
74ACT04M
R91 NO-FIT
11
INSTALL U18 OR U19,
BUT NOT BOTH
3
3
3
3
3
3
3
8
4
8
4
8
4
TH
5
6
5
6
5
6
+
+
+
U10B
R43
7
C16
100K 1%
7
C18 100nF
R46 100K 1%
U11B
B
100nF
C13 100nF
R38 100K 1%
TLC2272C
SOIC08-15
+5V
-
7
100nF
100K 1%
TLC2272C
SOIC08-15
+5V
-
U9B
R35
C11
TLC2272C
SOIC08-15
+5V
-
F1
B
0.30A, SMD
POLYSWITCH
R_BRAKE
TP15
1N4002
D10
+5V
8
4
8
4
8
E
R26
R24
16
C
ROLL
BRAKE
ROLL
POT
+24VBRK_OK/ (Sht 5)
A
151-51-030
TBL_POT (Sht 5)
TRNSV_POT (Sht 5)
LN_POT (Sht 5)
VERT_POT (Sht 5)
Rev
C2
Sheet 3 of 6
BKY/ROLL_POT (Sht 5)
(FOR REFERENCE ONLY)
Document Number
ROLL BRK
CN-HDKK05-RT
1
2
3
4
5
R25
47K
+5V
POTREF_OK/ (Sht 5)
POT_REF (Sht 2)
Thursday, January 30, 2003
Size
13
3
J2
14
U8B
4
ILQ2
15
2
ILQ2
U8A
1
5.1K
470
R23
47K
+5V
ROLL_Y/ (Sht 5)
ROLL_X (Sht 5)
ROLL_Y (Sht 5)
A
1
2
3
4
4
Rev.2
75
1
2
3
A
C
D
E
FLEXSTRIP SWITCHES
(FOR REFERENCE ONLY)
B
E
RIGHT SIDE SWITCHES
(FOR REFERENCE
ONLY)
LEFT SIDE SWITCHES
(FOR REFERENCE
ONLY)
FLEX SWITCHES
CN-HD1X06-RT
1
2
3
4
5
6
J9
CN-HDKK06-RT
1
2
3
4
5
6
J4
CN-HDKK06-RT
1
2
3
4
5
6
J3
D
D
R60
R59
R58
R57
R56
R55
R54
R53
R52
R51
100
+5V
100
+5V
100
+5V
100
+5V
100
+5V
100
+5V
100
+5V
100
+5V
100
+5V
100
+5V
MA198
1
MA198
1
MA198
1
MA198
1
MA198
1
MA198
1
MA198
1
MA198
1
MA198
1
MA198
1
3
3
3
3
3
3
3
3
3
+5V
D31
D30
D29
D28
D27
D26
D25
D24
D23
D22
R85 100
+5V
R84 100
+5V
R83 100
+5V
R82 100
+5V
R81 100
3
4
E
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
D33
D34
3
D35
3
D36
3
D37
3
3
2
MA198
2
MA198
2
MA198
2
MA198
2
MA198
C
C
SW_FLX1
SW_FLX2
SW_FLX5
SW_FLX4
SW_FLX3
SW10
SW9
SW8
SW7
SW6
SW5
SW4
SW3
SW2
SW1
B
B
C
Document Number
A
151-51-030
Rev
C2
Sheet 4 of 6
1
2
3
4
Thursday, January 30, 2003
Size
SW_FLX[1:5] (Sht 5)
PANEL SWITCH CONDITIONING
SW[1:10] (Sht 5)
A
Rev.2
76
1
2
3
1
21
1
2
3
4
40
SW2
SW3
41
2
+5V
(Sht 3) POTREF_OK/
(Sht 3) +24VBRK_OK/
(Sht 3) ROLL_X
(Sht 3) ROLL_Y
(Sht 3) ROLL_Y/
(Sht 3) BKY/ROLL_POT
(Sht 3) VERT_POT
(Sht 3) LN_POT
(Sht 3) TRNSV_POT
(Sht 3) TBL_POT
(Sht 2) SENSE-15V
(Sht 2) SENSE+5V
(Sht 2) SENSE+24V
E
(Sht 2,6) RESET/
(Sht 2) SW_RST/
(Sht 2,6) PF/
(Sht 2) CAN_TXDC
(Sht 2) CAN_RXDC
CTS 206-4
(T-HOLE)
8
7
6
5
SERVICE MODE
SPST, MOMENTARY
20
16
1
17
RESET/
+5V
TQFP64
PSD813F1
47K
5
RP1B
3
4
PQFP80
47K
5
RP1C
4
33
48
+5V
32
49
2
1
4
8.00MHZ
3
SP_BRK/
FS
INV/
ROLL_BRK/
SDA
SCL
PAD
PAD
SDA
TP34
TP33
SCL
XT-SG615
GND
OE
VCC VO
Y1
PAD
ROLL_POT
TP16
64
47K
10
RP1D
6
PAD
VERT_POT/
TP17
C515C
5
2
47K
RP1F
60
47K
10
RP1E
7
PAD
LN_POT
TP18
PAD
TRNSV_POT
TP19
PAD
TBL_POT
TP20
61
ROLL_Y
ROLL_Y/
SP_BRK/
DSPRST/
INV/
FS
ROLL_X
XTAL_OUT
D
DSPRST/
CAN_RX_LED/
CAN_TX_LED/
LED3/
LED4/
SW_RST/
47K
8
R63 1.0K
RP1G
10
RESET/
C28
100nF
23
75
69
4
3
72
73
74
76
77
78
79
80
67
66
65
64
63
62
61
60
1
31
30
29
28
27
26
25
24
37
36
R65
47K
CAN_RX_LED/
CAN_TX_LED/
LED3/
LED4/
SDA
SCL
CAN_TXDC
CAN_RXDC
POTREF_OK/
+24VBRK_OK/
ROLL_BRK/
SVSW/
DSW1/
DSW2/
DSW3/
DSW4/
+5V
33
32
68
BKY/ROLL_POT
12
VERT_POT
11
LN_POT
10
TRNSV_POT 9
TBL_POT
8
SENSE-15V
7
SENSE+5V
6
SENSE+24V
5
C24
100nF
+5V
P7.0/INT7
PE/SWD
HWPD
VAGND
VAREF
P4.0/ADST
P4.1/SCLK
P4.2/SRI
P4.3/STO
P4.4/SLS
P4.5/INT8
P4.6/TXDC
P4.7/RXDC
P5.0
P5.1
P5.2
P5.3
P5.4
P5.5
P5.6
P5.7
RESET
P1.0/INT3/CC0
P1.1/INT4/CC1
P1.2/INT5/CC2
P1.3/INT6/CC3
P1.4/INT2
P1.5/T2EX
P1.6/CLKOUT
P1.7/T2
XTAL1(OUT)
XTAL2(IN)
P6.0/AIN0
P6.1/AIN1
P6.2/AIN2
P6.3/AIN3
P6.4/AIN4
P6.5/AIN5
P6.6/AIN6
P6.7/AIN7
VCC1
VCCE1
VCCE2
(PQFP80)
NC1
NC2
VSSEXT
VSSCLK
VSS1
VSSW1
VSSE2
CPUR
P3.0/RXD
P3.1/TXD
P3.2/INT0
P3.3/INT1
P3.4/T0
P3.5/T1
P3.6/WR
P3.7/RD
EA
P2.0/A8
P2.1/A9
P2.2/A10
P2.3/A11
P2.4/A12
P2.5/A13
P2.6/A14
P2.7/A15
PSEN
ALE
P0.0/AD0
P0.1/AD1
P0.2/AD2
P0.3/AD3
P0.4/AD4
P0.5/AD5
P0.6/AD6
P0.7/AD7
VCCEXT
VCCCLK
U12
C515C
MICROPROCESSOR
2
71
51
13
34
35
70
46
15
16
17
18
19
20
21
22
49
38
39
40
41
42
43
44
45
47
48
52
53
54
55
56
57
58
59
50
14
MICROCONTROLLER
RX
TX
BL_EN/
VEE_EN/
VERT_BRK/
LN_BRK/
WR/
RD/
A8
A9
A10
A11
A12
A13
A14
A15
PSEN/
ALE
AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7
C25
100nF
+5V
PAD
C
LCD_VEE_EN/
TP28
80
PAD
PSEN/
TP22
PAD
ALE
TP21
+5V
5
3
4
1
BL_EN/
VEE_EN/
GND5
GND6
PB0
PB1
PB2
PB3
PB4
PB5
PB6
PB7
NC4
NC5
NC6
NC7
NC1
NC2
NC3
PA0
PA1
PA2
PA3
PA4
PA5
PA6
PA7
GND3
GND4
GND
V+
V-
VCC
7
B
8
9
10
14
13
15
2
6
16
MAX232ACPE
JT-TMS/PC0
JT-TCK/PC1
VSTBY/PC2
JT-TSTAT/PC3
JT-TERR/PC4
JT-TDI/PC5
JT-TDO/PC6
PC7
(SOIC16)
C2-
C1C2+
C1+
U14
CNTL0/WR
CNTL1/RD
RESET
PD2/CS2/CSIN
PD1/CS1/CLKIN
ADIO8
ADIO9
ADIO10
ADIO11
ADIO12
ADIO13
ADIO14
ADIO15
CNTL2/PSEN
PD0/CS0/ALE
ADIO0
ADIO1
ADIO2
ADIO3
ADIO4
ADIO5
ADIO6
ADIO7
11
100nF
C29
100nF
C26
48
52
50
1
2
40
41
42
43
44
45
46
47
51
3
29
30
32
33
34
35
36
37
GND1
GND2
VCC3
VCC4
U13
PSD813F1
MICROPROC PERIPHERAL
VCC1
VCC2
12
WR/
RD/
RESET/
TRNSV_BRK/
AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7
10
11
8
9
RX
XTAL_OUT
100nF
C22
B
MPU PERIPHERAL
TX
RESET/
PAD
RD/
TP35
PAD
WR/
TP32
TX
1
PAD
LCD_BL_EN/
TP29
C
PAD
TP30
+5V
15
14
13
12
7
6
5
4
55
56
62
61
60
59
58
57
54
53
31
49
63
64
16
17
18
28
27
26
23
22
21
20
19
24
25
38
39
C30
100nF
C27
100nF
R64
47K
TMS
TCK
SW_FLX2
TSTAT
SW_FLX1
TDI
TDO
SW_FLX3
SW9
SW10
SW_FLX4
SW_FLX5
DSP_WR/
DSP_RD/
DSP_CE/
DSP_C/D/
SW1
SW2
SW3
SW4
SW5
SW6
SW7
SW8
RX_L
TX_L
+5V
R61
10K
+5V
100nF
C23
+5V
+5V
5
(Sht 4) SW[1:10]
D
PAD
RX
TP31
SW[1:10]
10
R86
10K
R87
10K
RP2
10K
C
Document Number
SW_RST/
+5V
A
JEN/
TRST/
GND
CNTL
TDI
TSTAT
+5V
RST/
TMS
GND
TCK
GND
TDO
TERR/
C2
Sheet 5 of 6
Rev
FS (Sht 6)
INV/ (Sht 6)
ROLL_BRK/ (Sht 3)
LN_BRK/ (Sht 2)
TRNSV_BRK/ (Sht 2)
VERT_BRK/ (Sht 2)
SP_BRK/ (Sht 2)
SDA (Sht 2)
SCL (Sht 2)
DSPRST/ (Sht 6)
CAN_RX_LED/ (Sht 2)
CAN_TX_LED/ (Sht 2)
LED3/ (Sht 2)
LED4/ (Sht 2)
BL_EN/ (Sht 6)
VEE_EN/ (Sht 6)
RS232 Serial Interface
CN-HD1X03-BXRT
1
2
3
J6
CN-HD2X07
1
2
3
4
5
6
7
8
9
10
11
12
13
14
J5
JTAG
PROGRAMMING
PORT FOR MCU
PERIPHERAL
DSP_WR/ (Sht 6)
DSP_RD/ (Sht 6)
DSP_CE/ (Sht 6)
DSP_C/D/ (Sht 6)
AD[0:7] (Sht 6)
151-51-030
SW_RST/
SW_FLX3
SW_FLX2
SW_FLX1
SW_FLX[1:5]
A
1
2
3
4
Thursday, January 30, 2003
Size
RP3
10K
R62
10K
1
2
3
4
6
7
8
9
5
(Sht 4) SW_FLX[1:5]
10
10
1
2
3
4
6
7
8
9
E
47K
RP1H
ON
9
Rev.2
77
1
2
3
4
R78
NO-FIT
(Sht 5) BL_EN/
E
(Sht 5) AD[0:7]
(Sht 5) FS
(Sht 5) INV/
(Sht 5) DSPRST/
(Sht 2,5) RESET/
(Sht 5) DSP_WR/
(Sht 5) DSP_RD/
(Sht 5) DSP_CE/
(Sht 5) DSP_C/D/
ADJUSTING HOLE
FOR POT R79
PAD 0.150
DRILL 0.060
E1
1
3
R79
100K
2
CCW
ADJUST R79 FOR PROPER
DISPLAY CONTRAST AT
ROOM TEMPERATURE.
(Sht 2,5) PF/
(Sht 5) VEE_EN/
R70
47K
+5V
R66
10K
1
SPARE
Q2A
Si9953DY
2
+
10
9
8
6
10
11
NC
ADJ
IN
IN
U16
74HC00
SOIC14-15
8
13
12
OUT
OUT
EPN001
R74
3
R80
10K
+5V
74HC00
SOIC14-15
U15D
1
2
6
11
C36
0.47uF
50V
TH
-15V
4.7K
100nF
C32
Q2B
Si9953DY
OFF
OFF
ON
0
1
1
74HC00
SOIC14-15
U15B
VEE STATE
PF/
XENTEK
5
4
X
1
0
VEE_EN/
TH
TP36
PWR-EPN001
+5V
3
U15C
C34
47uF
16V
TANT
74HC00
SOIC14-15
U15A
2
1
8
7
GND
4
+5V
GND
5
D
D
6
5
+
LCD_RST/
C35
10uF
35V
TANT
TH
-15V
TP38
2
1
R77
47K
R68
Q5
MMBT4401
TDK
VOL
VO2H
VO1H
CXA-L10A
PWR-CXA-L10
IN-
IN+
U17
5
4
3
VEE BIAS GENERATOR
AND SWITCH
LL4148
4.7K
LCD BACKLIGHT
VOLTAGE GENERATOR
C37
10uF
25V
TANT
SMT
D32
R75
Q4
MMBT4403
R72
4.7K +5V
+5V
T
15K@25C
R73
33K
R71
20K
R69
56K
C
C33
100nF
6
C
R76
47K
Q3
MMBT4403
TH
VEESW
TP37
VEESW
DSP_WR/
DSP_RD/
DSP_CE/
DSP_C/D/
B
B
C31 10uF
+5V
C
OPTREX
DMF-50316
LCD
Document Number
A
151-51-030
LCD BACKLIGHT
CN-VH04-RT
1
2
3
4
J8
LCD
CN-HD2X10S-S
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
J7
A
Rev
C2
Sheet 6 of 6
1
2
3
4
Thursday, January 30, 2003
Size
LCD_RST/
AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7
FS
INV/
6.3V TANT
+
E
+
4
Rev.2
78
PCF8574
TYPE
8
GND
PIN
16
+5V
PIN
PIN
1
C
B
PROJECT: IROM
SEE NOTE 5.
B
Description
Date
12/12/2000
03/29/2000
nnn
SWT
Appr.
4
D
Data S pectrum, Inc.
C
Document Number
A
18:20:13
91
151-51-031
Rev
B
Sheet 1 of 4
Schematic, OTS Overhead Controls
Monday, January 08, 2001
Size
Title
2615 Manhattan Beach Blvd. Redondo Beach, CA 90278
(310) 643-0040 FAX: (310) 643-0041 [email protected]
S:\PROJ\51IROM\31OVHD\PCB-B\151S031B.DSN
1
E
1. ALL RESISTORS ARE SURFACE-MOUNT CHIP TYPES, STYLE 1206, RATED 1/8 WATT. VALUES ARE IN OHMS, KILOHMS (K) OR MEGOHMS (M).
2. ALL CAPACITORS ARE SURFACE-MOUNT CERAMIC CHIP TYPES, STYLE 1206, RATED 50V. VALUES ARE IN MICROFARADS (uF),
NANOFARADS (nF) OR PICOFARADS (pF).
3. RELATED DRAWINGS:
ASSEMBLY: 151-91-031
PCB:
151-93-031
4. USED ON PROJECT: IROM
5. Changes for Revision B: Add Sh 4 containing SID Status circuitry. Axes renamed, LAT to TRSVS, EL to VERT. Fuse F3 was 1.1A. Sh2 add
note and box regarding CAN-based components. Delete Cosel Power Supply, J2, etc. U9 was DIP16. Reorder "P" connections to U9. Add rating
note for AQV210s. Signal names at TB4,5,6 were "HORZ_SID36_HI", etc.
NOTES: (UNLESS OTHERWISE SPECIFIED)
U10
REF
(EXPLICIT CONNECTIONS NOT LISTED)
POWER, GROUND CONNECTIONS
INITIAL RELEASE
A
Rev
A
REVISIONS
2
JB1, JB2
NOT
FITTED
B
2
UNUSED
C
3
C6
D30
F3
J6
JB2
MT4
Q4
R35
TB11
TP14
U11
LAST
USED
REFERENCE DESIGNATORS
D
3
4
E
Rev.2
79
J5
1
2
3
4
5
6
7
8
J1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
MT1
PAD 0.250
DRILL 0.120
CAN_L_A
CAN_GND
CAN_H_A
CAN_PWR
E
MT2
PAD 0.250
DRILL 0.120
+24V
MT3
PAD 0.250
DRILL 0.120
CAN_H_A
CAN_L_A
CAN_H_B
CAN_L_B
CAN_PWR
CAN_GND
VERT_BRK
LN_BRK
TRNSV_BRK
SP_BRK
POT_REF
POT_RTN
VERT_POT_H
VERT_POT_L
LN_POT_H
BKY_POT_H
TRNSV_POT_H
TRNSV_POT_L
TBL_POT_H
SDA
SCL
CAN_L_A
CAN_GND
CAN_H_A
CAN_PWR
+24V
MOUNTING HOLES
CN-HD2X13-BX
[...]
TO OTS
DISPLAY
CPU
CN-MFJR08
AUXILLIARY
(Sht 3) VERT_POT_H
(Sht 3) VERT_POT_L
(Sht 3) LN_POT_H
(Sht 3) BKY_POT_H
(Sht 3) TRNSV_POT_H
(Sht 3) TRNSV_POT_L
(Sht 3) TBL_POT_H
1
2
3
4
5
6
7
8
CN-MFJR08
TO
MOTOR
DRIVE
J4
+24V
MT4
PAD 0.250
DRILL 0.120
D
D
24VDC INPUT
CN-MFJR06
1
2
3
4
5
6
J6
SMT
C
+24V
+
GND
R1
2.7K
TP4
D4
1.5KE30A
30V
1500W
TH
+24V
TP1
D6
SMT, RED
3.75A, RXE
POLYSWITCH
F1
C
C1
10uF
35V
TANT
SMT
+24V
(24V)
DCIN+
U1
+24V
COSEL
ZUS62412
MBR745
TO220AC
D8
6
DCOUTCS2
(12V)
DCOUT+
4
3
+24V-TK
2
2
GND-TK
CN-HD1X02
JB2
CN-HD1X02
JB1
D1
1N4002
C2
100uF
35V
ELECT
TH
B
INSTALL 22AWG
WIRE JUMPERS
1
1
+
PARTS TO BE INSTALLED FOR
CAN-BASED VERSIONS ONLY
2 DCINCS1
PWR-ZUS6
5
1
B
1N4002
D3
TH
CAN GND
TP3
1N4002
D2
C
Document Number
SDA (Sht 4)
SCL (Sht 4)
J2
J3
A
R2
1.0K
CAN-OUT
CN-D15P-RT
15
14
13
12
11
10
9
CAN-IN
CN-D15P-RT
15
14
13
12
11
10
9
91
151-51-031
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
CAN PWR
D7
SMT, RED
CAN PWR
TH
TP2
Monday, January 08, 2001
Size
CAN_H_B
CAN_L_B
CAN_PWR
CAN_GND
XRAY
XCOM
PREP
XCOM
+24VTK
+24VTK
+24VTK
GNDTK
GNDTK
GNDTK
CAN_H_A
CAN_L_A
CAN_PWR
CAN_GND
XRAY
XCOM
PREP
XCOM
+24VTK
+24VTK
+24VTK
GNDTK
GNDTK
GNDTK
D5
12V,500W
SA12A
CAN_PWR
VERT_BRK (Sht 3)
LN_BRK (Sht 3)
TRNSV_BRK (Sht 3)
SP_BRK (Sht 3)
POT_REF (Sht 3)
POT_RTN (Sht 3)
CAN_GND
0.50A, SMD
POLYSW
F2
A
Rev
B
Sheet 2 of 4
1
2
3
4
1
2
3
4
E
Rev.2
80
1
2
3
4
E
SHOWN FOR REFERENCE ONLY
R12 390
R10 390
R9 390
R8 390
+
C3
10uF
35V
TANT
SMT
D13
LL4148
D14
LL4148
3 VERT_POT_L
4 POT_RTN
-
4 POT_RTN
3 TRNSV_POT_L
2 TRNSV_POT_H
1 POT_REF
-
D
4 POT_RTN
TB15-04
3
L
1 POT_REF
2 BKY_POT_H
TB1
H
+
4 POT_RTN
TB15-04
3
L
1 POT_REF
2 TBL_POT_H
TB2
TB15-04
TB3
H
+
-
L
H
+
4 POT_RTN
TB15-04
3
2 LN_POT_H
H
L
1 POT_REF
+
TB6
TB15-04
2 VERT_POT_H
L
1 POT_REF
D16
LL4148
H
+
TB7
D15
LL4148
D
16
14
13
11
12
10
9
2
4
3
5
6
8
7
TH
BKY POT
TP14
TH
TBL POT
TP13
TH
TRANSV POT
TP12
LN POT
TH
TP11
TH
VERT POT
TP10
POTENTIOMETER
INTERFACE
15
ILQ2
1
U2
R3
2.2K
+24V
R4
2.2K
R5
2.2K
R6
2.2K
C
1
1
1
1
BRAKE DRIVERS
C
3
2
3
2
3
2
3
2
Q4
2N6388
Q3
2N6388
Q2
2N6388
Q1
2N6388
F3
R14 2.7K
R13 2.7K
R11 2.7K
SP BRK
D20 SMT, RED
D19 1N4002
TRNSV BRK
D18 SMT, RED
D17 1N4002
LN BRK
D12 SMT, RED
D11 1N4002
VERT BRK
D10 SMT, RED
D9 1N4002
2.5A, SMD
POLYSW
R7 2.7K
+24V
TH
TH
SP_BRK
TP9
TH
TRNSV_BRK
TP8
TH
LN_BRK
TP7
TH
VERT_BRK
TP6
BRK PWR
TP5
B
B
4
3
2
1
4
3
2
1
TB15-04
TB4
TB15-04
TB5
C
Document Number
A
91
151-51-031
Monday, January 08, 2001
Size
BKY_POT_H (Sht 2)
TBL_POT_H (Sht 2)
TRNSV_POT_L (Sht 2)
TRNSV_POT_H (Sht 2)
LN_POT_H (Sht 2)
VERT_POT_L (Sht 2)
VERT_POT_H (Sht 2)
SHOWN FOR REFERENCE ONLY
SPARE BRAKE
TRANSVERSE BRAKE
LONGITUDE BRAKE
VERTICAL BRAKE
A
Rev
B
Sheet 3 of 4
1
2
3
4
1.0K
WALL BUCKY
POTENTIOMETER
1.0K
TABLE
POTENTIOMETER
1.0K
TRANSVERSE
POTENTIOMETER
1.0K
LONGITUDE
POTENTIOMETER
1.0K
VERTICAL
POTENTIOMETER
(Sht 2) POT_RTN
(Sht 2) POT_REF
(Sht 2) SP_BRK
(Sht 2) TRNSV_BRK
(Sht 2) LN_BRK
(Sht 2) VERT_BRK
E
Rev.2
81
1
2
(Sht 2) SDA
(Sht 2) SCL
E
D29
LL4148
D27
LL4148
+5V
D30
LL4148
D28
LL4148
+5V
1.0W
R22 51
1
VIN
U7
SDA
SCL
3
R35 33
R34 33
R32
10K
+5V
2
7805
VOUT
GND
R31
10K
+5V
C4
+ 1.0uF
35V
TANT TO220
SMT
3
+5V
D
14
15
3
2
1
INT
P7
P6
P5
P4
P3
P2
P1
P0
13
12
11
10
9
7
6
5
4
PCF8574T
SOIC16-30
SCL
SDA
A2
A1
A0
U10
C6
100nF
+5V
C5
+ 1.0uF
35V
TANT
SMT
SPR_IN_1
SPR_IN_2
SPARE_SID
VERT_SID40
HORZ_SID72
HORZ_SID48
HORZ_SID40
HORZ_SID36
+5V
1.0K
2
1.0K
C
R24
+24V
1
HZ S36
D21 SMT, RED
1.0K
R25
3
HZ S40
D22 SMT, RED
1.0K
R26
TO-220
C
HZ S48
D23 SMT, RED
1.0K
R27
D24 SMT, RED
D
HZ S72
R28
1.0K
R29
D25 SMT, RED
4
E
VT S40
D26 SMT, RED
+5V
SPR_IN_2
SPR_IN_1
SPARE_SID
R33 470
VERT_SID40
R30 470
HORZ_SID72
R23 470
HORZ_SID48
R21 470
HORZ_SID40
R20 470
HORZ_SID36
8
7
10
9
AQV210
AQV210
AQV210
AQV210
AQV210
DIP06
4
5
6
B
AQV210 RATING:
100 mA, 350v PEAK AC/DC
35 OHMS MAX
3
2
1
4
U11
5
6
3
DIP06
U9
2
1
4
3
DIP06
5
6
2
1
4
U8
5
3
6
2
DIP06
U6
4
3
1
5
6
2
DIP06
U5
4
1
5
6
3
DIP06
AQV210
6
12
U4
5
11
DIP16
3
13
2
4
1
14
16
ILQ2
15
U3
R17
2.2K
+24V
2
1
R16
2.2K
+5V
R19 470
R15
2.2K
+5V
B
SPARE
VERT
SID 40
HORZ
SID 72
HORZ
SID 48
HORZ
SID 40
HORZ
SID 36
SPARE
INPUT 2
SPARE
INPUT 1
B
Sheet 4 of 4
Rev
To Semi-Auto Collimator -- ie Linear II
A
91
151-51-031
TB15-04
TB11
TB15-04
TB10
TB15-04
TB9
TB15-04
TB8
Document Number
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
1
2
3
4
Monday, January 08, 2001
C
SPARE_SID_B
SPARE_SID_A
VERT_SID40_B
VERT_SID40_A
HORZ_SID72_B
HORZ_SID72_A
HORZ_SID48_B
HORZ_SID48_A
HORZ_SID40_B
HORZ_SID40_A
HORZ_SID36_B
HORZ_SID36_A
SPARE_IN2
SPARE_IN1
Size
R18
2.2K
+24V
A
Rev.2
82
SPARE
Rev.2
83
Rev.2
Supplimental:
84
Rev.2
85

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